ⅠSAFETY PRECAUTION ………………………………………………… 1
ⅡSPECIFICATION ………………………………………………………… 2
Ⅲ IC’S GENERAL DESCRIPTION ……………………………………… 3
Ⅳ SPECIAL IC INTRODUCTION ………………………………………… 3
Ⅴ CHASSIS BLOCK DIAGRAM ………………………………………… 12
Ⅵ SERVICE MODE&ADJUSTMENT …………………………………… 13
Ⅶ TEST POINT WAVE FORM&SCHEMATIC DIAGRAM …………… 18
-1-
Page 2
ⅠSAFETY PRECAUTION
1. X-RAY RADIATION PRECAUTION
1.1 Excessive high voltage can produce potentially hazardous X-RAY RADIATION. To avoid such hazards
the high voltage must be specified limit. The normal value of the high voltage of this receiver is 27KV±
500V under 230V AC power source. The high voltage must not exceed 30KV.
1.2 Each time a receiver requires servicing the high voltage should be checked following the HIGH
VOLTAGE CHECK procedure in this manual. It is recommended the reading of the high voltage be
recorded as a part of the service record. It is important to use an accurate and reliable high voltage meter.
1.3 The primary source of X -RAY RADIATION in this TV receiver is the picture tube. For continued X-RAY
RADIATION protection, the replacement tube must be exactly the same type tube as used in this TV
receiver.
1.4 Some parts in this receiver have special safety-related characteristics for X-RAY RADIATION protection.
For continued safety, parts replacement should be undertaken only after referring the PRODUCT SAFETY
NOTICE below.
2. GENERAL SAFETY PRECAUTION
The following are the necessary precautions to be observed before servicing this chassis
WARNING: Service should not be attempted by anyone unfamiliar with the necessary
2.1 Since the power supply circuit of this receiver is directly connected to the AC power line. An isolation
transformer should be used during any dynamic service to avoid possible shock hazard.
2.2 Always discharge the picture tube anode to the CRT conductive coating before handling the picture
tube. The picture tube is highly evacuated and if broken, glass fragments will be violently expelled. Use
shatterproof goggles and keep picture tube away from the unprotected body while handling.
2.3 When replacing a chassis in the cabinet, always be certain that all the protective devices are put back
in place, such as: nonmetallic control; knobs, insulating covers, shields, isolation resistor-capacitor,
network, etc.
2.4 Connection wires must be kept away from components with high voltage or high temperature.
2.5 When replacing parts or circuit boards, disconnect the power cord.
2.6 When replacing a high voltage resistor (metal oxide resistor) on circuit board, keep the resistor APP.
10mm (1/2 in.) away from circuit board.
2.7 If any fuse in this TV receiver is broken, replace it with the FUSE specified in the chassis parts list.
2.8 The receiver is designed to operate with 230V (50Hz) AC mains.
3. PRODUCT SAFETY NOTICE
Many electrical and mechanical parts in this chassis have special safety-related characteristics are often
passed unnoticed by a visual inspection and the X-RAY RADIATON protection afforded by them cannot
necessarily be obtained by using replacement components rated for higher voltage. The use of substitute
replacement parts that do not have the same safety characteristics as specified in the parts list may create
shock, fire, X-RAY RADIATION or other hazards.
Warning!
There are no any repairable components in this TV set. Do not try to make any change to it. High voltage
inside may cause danger.
-1-
Page 3
ⅡSPECIFICATION
RF SYSTEM
VIDEO SYSTEM PAL SECAM NTSC4.43
TUNING SYSTEM VOLTAGE SYNTHESIZER TUNING
RECEIVING CHANNEL
PROGRAM PRESET 99
AV JACKS
TELETEXT 1PAGE
ANTENNA INPUT
AUDIO OUTPUT
MAIN POWER 170-260V AC 50/60Hz
POWER CONSUMPTION 100W
SOUND SYSTEM:B/G D/K I NICAM STEREO
VHF-L: E2~S6 48.25 MHz~140.25MHz
VHF-H: S7~S36 147.25 MHz~423.25MHz
COLOR SYSTEM: PAL SECAM
UHF: S37~DS57 431.25 MHz~863.25MHz
1 FULL SCART AND 1 AV SCART
75(UNBALANCE)
ⅢCHIP GENERAL DESCRIPTION
1 SIDE RCA AV IN
≥2.5W
1. MAIN BOARD PART
IC001 ST92195 MCU With ON SCREEN DISPLAY and TELETEXT Decoder
IC002 24C08 8 Kbit Serial I2C Bus EEPROM
IC101 STV2246 I²C BUS-Controlled Multistandard Single Chip TV Processor
IC801 STV8216 Multi-standard TV Audio Processor and Digital Sound Demodulator
MC7805CT +5V VOLTAGE REGULATOR
ⅣCHIP INTRODUCTION
1. ST92195
The ST92195 microcontrollers are developed and manufactured by STMicroelectronics using a proprietary
n-well HCMOS process. Their performance derives from the use of flexible 256-register programming model
for ultra-fast context switching and real-time event response. The intelligent on-chip peripherals offload the
ST9 core from I/O and data management processing tasks allowing critical application tasks to get the
maximum use of core resources. TheST92195 MCU support low power consumption and low voltage
operation for power-efficient and low-cost embedded systems.
1.1 Main features
28 fully-programmable I/Os
4 channels Analog/Digital Converter
-2-
Page 4
2
Built in I
Built in OSD and Teletext decoder
14-bit Voltage Synthesis PWM output for VS tuning system
C bus interface
1.2 Pin description
Pin No. Pin Name Signal Name I / O Function
1 P2.0 IRIN I IR Input
2 RESET RESET I Hardware Reset
3 P0.7 NC I/O Not Used
4 P0.6 MUTE O Mute Output PIN
5 P0.5 NC I/O Not Used
6 P0.4 ON/OFF O Standby Output
7 P0.3 DESIGN I Service menu control
8 P0.2 SCART1 I Identify scart entering Design
9 P0.1 SCART2 I Identify scart entering Design
10 P0.0 AV SEL O AV Selection
11 P3.7 S0 O AV/TV
12 P3.6 S1 O AV/TV
13 P3.5 TV/DVD O TV/DVD
14 P3.4 DFD O Default data control
15 B B O OSD Blue colour Signal Output
16 G G O OSD Green colour Signal Output
17 R R O OSD Red colour Signal Output
18 BLANK BLANK O OSD Blanking Output
19 P5.1 SDA I/O I2C data line
20 P5.0 SCL O I2C clock line
21 VDD VDD
22 JTDO JTDO
23 WSCF WSCF
24 WSCR WSCR
25 AVDD3 AVDD3
26 TEST0 TEST0
27 MCFM MCFM
28 JTCK JTCK
29 TXCF TXCF
30 CVBSO CVBSO
31 AVDD2 AVDD2
32 JTMS JTMS
33 CVBS2 CVBS2 I CVBS In for VPS / WSS
34 CVBS1 CVBS1 I CVBS In for Teletext Slicer
35 AGND AGND
36 GND GND
37 JTRST0 JTRST0
38 PXFM PXFM
39 AVDD1 AVDD1
40 HSYNC HSYNC I Horizontal Sync Input
+5 V Digital Supply
Test Pin
Analog Pin For VPS / WPP slicer line PLL
Analog Pin For VPS / WPP slicer line PLL
+5V Analog VDD For PLL
Test Pin
Analog Pin for display pixel freq. multiplier
Test Pin
Analog pin for VPS /WSS line PLL
Test Pin
Analog Power supply
Test Pin
Analog ground
Digital ground
Test Pin
Analog Pin for display pixel freq. multiplier
Analog Power Supply
41 VSYNC VSYNC I Vertical Sync Input
-3-
Page 5
42 P4.0 BSW1 O Band switch 1
43 P4.1 BSW2 O Band switch 2
44 P4.2 SAW_SW1 O SAW Filter switch 1
45 P4.3 NC I/O Not connected
46 P4.4 SAW_SW2 O SAW Filter switch 2
47 P4.5 NC I/O Not connected
48 P4.6 Vlin PWM O V-linearity PWM output
49 P4.7 VOL PWM O VOL PWM output
50 XTAL XTAL
51 XTAL XTAL
52 P2.5 LED2 O LED driver
53 P2.4 LED1 O LED driver
54 P2.3 VS O VST Voltage ouput
55 P2.2 NC I/O Not connected
56 P2.1 KB INPUT I KEY Input
1.3 Block diagram
Clock oscillator
Clock oscillator
-4-
Page 6
1.4 General application description
BAND SWITCH OUTPUT (Pin42 Pin43)
Pin42 BSW1 Pin43 BSW2 SELECTED BAND
0 0 NOT USED
0 1 VHF-L
1 0 VHF-H
1 1 UHF
KEYBOARD INPUT LEVEL (Pin56)
KEY IN (Pin 56) KEY PRESSED
0.285 ~ 0.587V Volume – (1 K ohm)
0.706 ~ 1.098V Volume + (2.2 K ohm)
1.204~ 1.596V Program- (3.9 K ohm)
1.704 ~ 2.096V Program+ (6.2 K ohm)
2.194 ~ 2.586V MENU (9.1 Kohm)
2.704 ~ 3.096V TV/DVD (13.8 Kohm)
3.205 ~ 3.606V AV/TV(22 Kohm)
3.745 ~ 4.145V Analog (37.4 Kohm)
4.282 ~ 4.682V OK (86.5 K ohm)
Note:The pull up resistor of Pin56 is 10K.
TV/AV SELECTION (Pin11/Pin12)
S0-Pin11 0 1 0 1
S1-Pin12 0 0 1 1
TV/AV MODE TV AV1/RGB AV2 S-VHS
STANDBY OUTPUT (Pin6)
STD-BY (Pin 6) Mode
0 Standby
1 Operating
2. STV2246H
The STV224XH is fully bus-controlled IC for TV that include PIF, SIF, Luma, Chroma and Deflection
processing functions. Used with a vertical frame booster (TDA8174A for a 90° chassis, STV9306 for a 110°
chassis), they allow multi-standard (BG/DK/I/MN/LL’, PAL/SECAM/NTSC) sets to be designed with very few
external components and no manual adjustments.
2.1 Main features
I²C Bus Control
PIF Circuit with PLL Demodulation (Positive and Negative Video)
SIF Circuit with QSS Structure, FM Demodulation and AM Demodulation for France
Intercarrier Capability and Built-in Sound Band pass
Sound Subcarrier Output for Stereo Chassis (FM, NICAM)
Integrated Chroma Filters and Luma Delay Line and Integrated Chroma Delay Line
3 channels input Video Switch and 2 channels CVBS output
OSD RGB Inputs and external RGB Inputs Interface
PAL/SECAM/NTSC Chroma Demodulators
Black Stretch and peaking Circuit
-5-
Page 7
Automatic Cut-off Current Loop, manual Cut-off possible for low-cost applications
Two Horizontal Deflection PLLs
APR (Automatic RGB Peak Regulation) or RGB Peak Limitation Function
2.2 Pin description
PIN NO. SYMBOL DESCRIPTION
1 SIFIN1 SIF input
2 SIFIN2 SIF input
3 AGCSIFCAP AGC SIF capacitor
4 V
5 AGCPIFCAP AGC PIF capacitor
6 PIFIN1 PIF input
7 PININ2 PIF input
8 TUNERAGCOUT AGC Tuner output
9 IFPLL IF PLL filter
10 GNDIF IF Ground
11 AM/FMOUT/SC AM/FM Mono sound or stereo carriers output
12 VCCIF 5V IF Supply
13 INTCVBSOUT Internal CVBS output
14 EXTAUDIOIN External audio input
15 PIFLC1 LC input
16 PIFLC2 LC input
17 V
18 CVBSIN1 Internal video input
19 GND2 Video/LUMA ground
20 CVBSIN2 External video input
21 BS Black stretch capacitor
22 Y/CVBSIN3 Y(SVHS) or CVBS3 external input
23 CHR Chroma(SVHS) input
24 APR Automatic RGB peak regulation
25 BEXT/Cb External blue input or Cb input
26 GEXT/Y External green input or Y input
27 REXT/Cr External red input or Cr input
28 FBEXT External fast blanking input
29 NC/CVBSOUT1 Not connected or CVBS output1
30 BOUT Blue output
31 GOUT Green output
32 ROUT Red output
33 I
34 BOSD OSD Blue input
35 GOSD OSD Green input
36 ROSD OSD Red input
37 FBOSD/HC OSD Fast blanking input/half contrast
38 XTAL3/BTUN 3.5x MHz Crystal or bell filter tuning capacitor
39 XTAL2 3.5x MHz Crystal
40 XTAL1 4.43/3.5x MHz Crystal
Voltage reference filter
REFIF
Video/LUMA Supply voltage (8V)
CC2
Cathode current measurement input
CATH
-6-
Page 8
41 CLPF Chroma PLL filter
42 X1/VAMP/CHROUT
43 GND1 Chroma/scanning ground
44 CVBSOUT2 Second video switch output
45 V
46 BCL/SAF Beam current limiter control voltage and safety input(X-ray)
47 VERT Vertical output pulse
48 HOUT Horizontal output pulse
49 LFB/SSC Line flyback input and super-sandcastle output
50 SLPF Scanning PLL filter
51 SCL I2C Bus clock input
52 SDA I2C Bus data input
53 V
54 GNDD Digital ground
55 AUDIOOUT Main audio output
56 FMCAP FM demodulation capacitor
Chroma/scanning power supply (8V)
CC1
Digital supply voltage(5V)
CCD
2.3 Block diagram
XTAL1 control pin, vertical amplitude DAC output and chroma
reference signal output
3. STV9306A
The STV9306 is a fully I2C controlled vertical deflection IC designed forusein110°, 4/3 or 16/9 CRT
applications. It integrates both the vertical deflection and E/W correction circuitries necessary in design of a
110° chassis.
-7-
Page 9
3.1 Main features
Fully I2C controlled
Internal flyback generator (UPTO60V) and DC Coupled operation
Self adapted sawtooth (50/60Hz)
Vertical linearity, amplitude and centering adjustments.
Horizontal width, pincushion, trapezoid and corner adjustments. Breathing correction.
3.2 Pin description
PIN NO. SYMBOL DESCRIPTION
1 SCL I2C Bus clock
2 CRAMP Ramp capacitor
2
3
4 CHOLD Hold capacitor
5 SYNC Sync input
6 VS Supply voltage
7 FLYBACK Flyback output
8 GND Vertical output
9 OUT Vertical output
10 VOPS Vertical output Power Supply
11 EWOUT EW output
12 SENS2 Vertical current sense2
13 EWFB EW feedback
14 SENS1 Vertical current sense1
15 BREATHING Breathing input
SDA I
C Bus data
3.3 Block diagram
-8-
Page 10
4. CD7522CS
The CD7522CS is a stereo 2×3W BTL audio amplifier, specially designed for high quality sound TV
applications. Features of the CD7522CS include Stand-by and Volume control functions.
4.1 Main feature
2×3W output power RL = 8 @THD = 0.5% VCC = 10V
Standby and volume control function
Low turn-on turn-off pop noise
Low voltage supply 14V
Thermal overload protection
4.2 Pin description
Pin NO. SYMBOL DESCRIPTION
1 VCC Power supply
2 OUT1+ Ch1 output +
3 GND Gnd (output ch1)
4 OUT1- Ch1 output -
5 ST-BY Standby control
6 Ch1 In Ch1 audio output
7 GND Gnd (Input)
8 Ch2 In Ch2 audio output
9 Vol DC volume control
10 OUT2- Ch2 output -
11 GND Gnd (output ch2)
12 OUT2+ Ch2 output +
4.3 Block diagram
-9-
Page 11
5. STV8216
This chip included three main parts:
TV Sound Demodulator: provides all the necessary circuitry for the demodulation of audio transmissions of
European and Asian terrestrial TV broadcasts. The various transmission standards are automatically
detected and demodulated without user intervention.
Audio Processor: based on DSP technology independently controls loudspeaker, subwoofer and
headphone signals. It offers basic and advanced features, such as a ST Wide Surround, Equalizer, Automatic
Loudness and Smart Volume Control for television viewer comfort. The STV8226/36 versions can perform
additionally the SRS 3D Surround for stereo and mono signals.
Audio Matrix: 3 stereo and 1 mono external analog audio inputs to loudspeakers and headphone, with 2
stereo external analog audio outputs (SCART compatible).
5.1 Main features
NICAM, AM, FM Mono and FM 2 carrier stereo demodulators for all sound carriers between 4.5 and 7MHz
Mono input provided for optimum AM demodulation performances
Demodulation controlled by automatic standard recognition system
Sound IF AGC with wide range, over modulation and carrier offset recovery,
Smart volume control, smart volume control, 5-band equalizer bass/treble control, automatic loudness control
Loudspeaker and Headphone outputs with volume/balance controls and beeper
Subwoofer output with volume control and programmable bandwidth, spatial Sound Effects (ST Wide
Surround and Pseudo-Stereo), low-noise audio mutes and switches
I²C Bus-controlled, single and standard 27 MHz crystal oscillator,
Power supplies: 3.3V Digital, 5V or 8V Analog, embedded 3.3V regulators
5.2 Pin description
Pin NO. SYMBOL Pin TYPE DESCRIPTION
1 SIF Analog Sound IF input
2 VTOP Analog ADC VTOP decoupling pin
3 VREF IF Analog AGC Voltage reference decoupling Pin
4 VDDIF Analog power supply 3.3V Power supply for IF AGC & ADC
5 GNDIF Analog power supply Ground for IF AGC & ADC
6 MONOIN Analog Mono Input
7 AO1L Analog Left SCART1 audio output
8 AO1R Analog Right SCART1 audio output
9 VDDC Analog power supply 3.3V Power supply for audio DAC/ADC
10 GNDC Analog power supply Ground for audio DAC/ADC
11 AI1L Analog Left SCART1 audio input
12 AI1R Analog Right SCART1 audio input
13 VMC1 Analog Switched V
14 VMC2 Analog V
15 AI2L Analog Left SCART2 audio input
16 AI2R Analog Right SCART2 audio input
17 VDDA Analog power supply 3.3 V power supply for audio buffers, matrix & bias
decoupling Pin for audio converters (VMC)
REF
decoupling Pin for audio converters (VMCP)
REF
18 GNDAH Analog power supply Ground for audio buffers and SCART
19 AO2L Analog Left SCART2 Audio output
-10-
Page 12
20 AO2R Analog Right SCART2 Audio output
21 VDDH Analog power supply 8V/5V power supply for SCART and audio buffers
22 VREFA Analog Voltage reference for audio buffers
23 AI3L Analog Left SCART3 audio input
24 AI3R Analog Right SCART3 audio input
25 BGAP Analog Bandgap voltage source decoupling
26 LSL Analog Left loudspeaker output
27 LSR Analog Right loudspeaker output
28 SW Analog Subwoofer output
29 HPL Analog Left headphone output
30 HPR Analog Right headphone output
31 GNDSA Analog power supply Substrate analog/digital shield
To set HOTEL MODE ON or OFF. When HOTEL MODE is enabled. The end user can not make any
adjustment of items in menu INSTALL, AUDIO and ORGANIZE. Menu INSTALL and AUDIO will disappear
automatically.
Volume Limit,
To set maximum volume of HOTEL MODE. It’s only available when HOTEL MODE is enabled.
SndSt 1
b0, b1, b2, b3 of SndSt 1 are used to set the sound output level at pin 26 and pin 27 of STV8216 with RF
signal. When b0, b1, b2, b3 of SndSt 1 are all set 0, the minimum sound output level will be got at pin 26 and
pin 27 of STV8216 with RF signal. When b0, b1, b2, b3 of SndSt 1 are all set 1, it’s 15 in decimal. The
maximum sound output level will be got at pin 26 and pin 27 of STV8216 with RF signal.
b4, b5, b6, b7 of SndSt 1 are used to set the “SURROUND” gain at pin 26 and pin 27 of STV8216 with RF &
AV signal. When b4, b5, b6, b7 of SndSt 1 are all set 0, the minimum “SURROUND” gain will be got at pin 26
and pin 27 of STV8216 with RF & AV signal. When b4, b5, b6, b7 of SndSt 1 are all set 1, it’s 240 in decimal.
The maximum “SURROUND” gain will be got at pin 26 and pin 27 of STV8216 with RF signal.
SndSt 2
b0, b2, b2, b3 of SndSt 2 are used to set the sound output level at pin 26 and pin 27 of STV8216 with AV
signal. When b0, b2, b2, b3 of SndSt 1 are all set 0, the minimum sound output level will be got at pin 26 and
pin 27 of STV8216 with AV signal. When b0, b2, b2, b3 of SndSt 1 are all set 1, it’s 15 in decimal. The
maximum sound output level will be got at pin 26 and pin 27 of STV8216 with AV signal.
b4, b5, b6, b7 of SndSt 2 are used to set the “EQUALIZER” gain at pin 26 and pin 27 of STV8216 with RF &
AV signal. When b4, b5, b6, b7 of SndSt 1 are all set 0, the maximum “EQUALIZER” gain will be got at pin 26
and pin 27 of STV8216 with RF & AV signal. When b4, b5, b6, b7 of SndSt 1 are all set 1, it’s 240 in decimal.
The minimum “EQUALIZER” gain will be got at pin 26 and pin 27 of STV8216 with RF & AV signal.
LL1 MAGC,
Just for SECAM LL1 SIF AGC setting purpose in STV8216. No available for PAL and NTSC system.
When the item “LL1 MAGC” is set to OFF, the SIF AGC of STV8216 is set by software.
When the item “LL1 MAGC” is set to ON, the SIF AGC of STV8216 can be set manually. The following steps
can be followed when set this item.
1) To get a RF SECAM LL1 signal without sound modulation, only sound carrier is available. And put the
signal to input of tuner in CTV 5 chassis.
2) To press “SERVICE” key on remote control to enter service menu. And select the item “LL1 MAGC” by
P+ or P- key on remote control.
Set the item “LL1 MAGC” from “OFF” to “ON” by V+ or V- key on remote control.
service command,
1) “PP”----exit
2) “OK”---- switch between the service menu
-17-
Page 19
3) “AV”---- auto VCO adjust
4) “MUTE” ---- one line gain
Enter service menu with user remote control,
1) Press key “Sleep” on remote control to set sleep time to “00:50”.
2) Within 5 seconds, press local key “V+” in TV set to enter service menu.
3) Adjust expecting item as the same as service remote control.