Grundfos SCALA Series, SCALA2 Installation And Operating Instructions Manual

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http://waterheatertimer.org/Water-heater-recirculation-system.html
GRUNDFOS INSTRUCTIONS
SCALA
Installation and operating instructions
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English (GB) Installation and operating instructions
English (GB)
Original installation and operating instructions
Sections 1-5 give the information necessary to be able to unpack, install and start up the product in a safe way.
Sections 6-14 give important information about the product, as well as information on service, fault finding and disposal of the product.
CONTENTS
Page
1. General information
1.1 Target group
1.2 Hazard statements
1.3 Notes
2. Receiving the product
2.1 Inspecting the product
2.2 Scope of delivery
3. Installing the product
3.1 Location
3.2 System sizing
3.3 Mechanical installation
3.4 Electrical connection
4. Starting up the product
4.1 Priming the pump
4.2 Starting the pump
4.3 How to set the correct pressure
4.4 Shaft seal run-in
5. Handling and storing the product
5.1 Handling the product
5.2 Storing the product
6. Product introduction
6.1 Product description
6.2 Intended use
6.3 Pumped liquids
6.4 Identification
7. Control functions
7.1 Menu overview, SCALA2
8. Setting the product
8.1 Setting the outlet pressure
8.2 Locking and unlocking the operating panel
8.3 Expert settings, SCALA2
8.4 Resetting to factory settings
9. Servicing the product
9.1 Maintaining the product
9.2 Customer service information
9.3 Service kits
10. Starting up the product after standstill
10.1 Deblocking the pump
11. Taking the product out of operation
12. Fault finding the product
12.1 Grundfos Eye operating indications
12.2 Fault resetting
12.3 Fault finding chart
13. Technical data
13.1 Operating conditions
13.2 Mechanical data
13.3 Electrical data
13.4 Dimensions and weights
14. Disposing of the product
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10 10 10 11
11
11 12 12
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12
12
13
13 13 14
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16 16 16 16
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Read this document and the quick guide before installing the product. Installation and operation must comply with local regulations and accepted codes of good practice.
This appliance can be used by children aged from 8 years and above and persons with reduced physical, sensory or mental capabilities or lack of experience and knowledge if they have been given supervision or instruction concerning use of the appliance in a safe way and understand the hazards involved.
2
2 2 3

1. General information

3
3

1.1 Target group

3
These installation and operating instructions are intended for
3
professional as well as non-professional users.
3 3

1.2 Hazard statements

3
The symbols and hazard statements below may appear in
6
Grundfos installation and operating instructions, safety
6
instructions and service instructions.
6 6 7 7
7
7 7
7
7 8 8 8
9
9
The hazard statements are structured in the following way:
Children shall not play with the appliance. Cleaning and user maintenance shall not be made by children without supervision.
DANGER
Indicates a hazardous situation which, if not avoided, will result in death or serious personal injury.
WARNING
Indicates a hazardous situation which, if not avoided, could result in death or serious personal injury.
CAUTION
Indicates a hazardous situation which, if not avoided, could result in minor or moderate personal injury.
SIGNAL WORD
Description of hazard
Consequence of ignoring the warning.
- Action to avoid the hazard.
2
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1.3 Notes

B
A
C
The symbols and notes below may appear in Grundfos installation and operating instructions, safety instructions and service instructions.
Observe these instructions for explosion-proof products.
A blue or grey circle with a white graphical symbol indicates that an action must be taken.
A red or grey circle with a diagonal bar, possibly with a black graphical symbol, indicates that an action must not be taken or must be stopped.
If these instructions are not observed, it may result in malfunction or damage to the equipment.
Tips and advice that make the work easier.

2. Receiving the product

3.2 System sizing

Make sure that the system in which the pump is incorporated is designed for the maximum pump pressure.
The pump is factory-set to 3 bar (44 psi) outlet pressure which can be adjusted according to the system in which it is incorporated.
The tank precharge pressure is 1.25 bar (18 psi). In case of suction lift of more than six metres, the pipe resistance
on the outlet side must be at least two metres water column or 3 psi at any given flow in order to obtain optimum operation.

3.3 Mechanical installation

DANGER
Electric shock
Death or serious personal injury
- Switch off the power supply before starting any work on the product. Make sure that the power supply cannot be accidentally switched on.

3.3.1 Positioning the product

Always mount the pump on the base plate in a horizontal position with a maximum inclination angle of ± 5 °.

3.3.2 Foundation

Fasten the pump to a solid horizontal foundation by means of screws through the holes in the base plate. See figs 1 and 2.
English (GB)

2.1 Inspecting the product

Check that the product received is in accordance with the order. Check that the voltage and frequency of the product match the
voltage and frequency of the installation site. See section
6.4.1 Nameplate.

2.2 Scope of delivery

The box contains the following items:
• 1 Grundfos SCALA2 pump
• 1 quick guide
• 1 safety instructions booklet.

3. Installing the product

3.1 Location

The pump can be installed indoors or outdoors, but it must not be exposed to frost.
We recommend that you install the pump near a drain or in a drip tray connected to a drain in order to lead away possible condensation from cold surfaces.
Install the pump in such a way that no undesirable collateral damage can arise due to leakage.
If the unlikely event of an internal leakage occurs, the liquid will be drained through the bottom of the pump.

3.1.1 Minimum space

The pump requires a minimum space of 430 x 215 x 325 mm (17 x 8.5 x 12.8 inches).
Even though the pump does not require much space, we recommend that you leave enough space for service and maintenance access.

3.1.2 Installing the product in frosty environment

Protect the pump from freezing if it is to be installed outdoors where frost may occur.
TM06 5729 5315 TM06 3809 1015
Fig. 1 Horizontal foundation
Fig. 2 Base plate
[mm (inches)] A 181 (7.13) B 130 (5.12) C 144 (5.67)
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3.3.3 Connecting the piping system

1
2 3
Rubber pad
Pipe hanger for rigid pipe
Flexible hose
49
1
37
2
5
10
6
2
3
8
English (GB)
Make sure that the pump is not stressed by the piping system.
Always loosen and tighten the union nuts on the inlet and outlet ports by hand. Damage to the inlet and outlet parts increases the risk of leakage.
1. Turn the union nuts by hand to loosen the inlet and outlet ports. See fig. 3.
2. Seal the pipe fittings with thread sealing tape.
3. Carefully screw the inlet and outlet connections to the pipe fittings using a pipe wrench or similar tool. Keep the union nut on the pipe fitting if you have removed it from the pump. The pump is equipped with flexible connections, ± 5 °, to facilitate the connection of inlet and outlet pipes.
4. Fasten the connections to the inlet and outlet. Hold the connection with one hand and tighten the union nut with the other hand.
TM06 4321 1915TM06 4347 2015
Fig. 4 How to reduce noise in the installation

3.3.5 Installation examples

Fittings, hoses and valves are not supplied with the pump. We recommend to follow the installation examples in sections
3.3.6 to 3.3.8.

3.3.6 Mains water pressure boosting

Fig. 3 How to fit the connections
Pos. Description
1 Inlet and outlet port 2 Union nut 3 Pipe fitting

3.3.4 How to reduce noise in the installation

We recommend to use flexible hoses and mount the pump on a vibration-damping rubber pad.
Vibrations from the pump may be transferred to the surrounding structure and create noise in the 20-1000 Hz spectrum, also called the bass spectrum.
Correct installation using a vibration-damping rubber pad, flexible hoses and correctly placed pipe hangers for rigid pipes can reduce the noise experienced by up to 50 %. See fig. 4.
Place pipe hangers for the rigid pipes close to the connection of the flexible hose.
TM06 4318 1915
Fig. 5 Mains water pressure boosting
Pos. Description
1 Highest tapping point 2 Pipe hangers and supports 3 Isolating valves 4 Flexible hoses 5 Bypass valve
Optional pressure-reducing valve on the inlet side if the
6
inlet pressure can exceed 10 bar (145 psi) Optional pressure-relief valve on the outlet side if the
7
installation cannot withstand a pressure of 6 bar (87 psi) Drip tray. Install the pump on a small stand to prevent
8
the ventilation holes from being flooded.
9 Pressure gauge
10 Mains water pipe
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3.3.7 Suction from a well

H2 H1
6
5
4
2
3
1
A
1
2
3
4
6
7
8
5
H
L
Fig. 6 Suction from a well
Pos. Description
1 Highest tapping point 2 Isolating valve 3 Flexible hoses 4 Pipe support
Inlet filter. If the water may contain sand, gravel or other debris,
5
please install a filter on the inlet side to protect the pump and installation.
6 Foot valve with strainer (recommended). H1 Maximum suction lift is 8 m (26 ft). H2 Inlet pipe must be submersed at least 0.5 m (1.64 ft).

3.3.8 Suction from freshwater tank

Pos. Description
8 Foot valve with strainer (recommended) A Minimum 1 ° inclination

3.3.9 Inlet pipe length

The overview below shows the different possible inlet pipe lengths, depending on the vertical pipe length.
The overview is only intended as a guide.
TM06 4349 4117
Fig. 8 Inlet pipe length
DN 32 DN 40
H
[m (ft)]
L
[m (ft)]
H
[m (ft)]
0 (0) 68 (223) 0 (0) 207 (679) 3 (10) 43 (141) 3 (10) 129 (423) 6 (20) 17 (56) 6 (20) 52 (171) 7 (23) 9 (30) 7 (23) 26 (85) 8 (26) 0 (0) 8 (26) 0 (0)
Preconditions:
Maximum flow velocity: 1 l/s (16 gpm). Inside roughness of pipes: 0.01 mm (0.0004 inch).
English (GB)
TM06 4372 4117
L
[m (ft)]
Inside pipe diameter
Size
[mm (inches)]
Pressure loss [m/m (psi/ft)]
DN 32 28 (1.1) 0.117 (5/100) DN 40 35.2 (1.4) 0.0387 (1.6/100)
TM06 4348 4117
Fig. 7 Suction from freshwater tank
Pos. Description
1 Highest tapping point 2 Pipe hangers 3 Isolating valve 4 Flexible hoses 5 Drain to sewer
Inlet filter. If the water may contain sand, gravel or other debris,
6
please install a filter on the inlet side to protect the pump and installation.
7 Freshwater tank
5
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3.4 Electrical connection

English (GB)
Carry out the electrical connection according to local regulations.
Check that the supply voltage and frequency correspond to the values stated on the nameplate.

4. Starting up the product

Do not start the pump until it has been filled with liquid.
DANGER
Electric shock
Death or serious personal injury
- Switch off the power supply before starting any work on the product. Make sure that the power supply cannot be accidentally switched on.
DANGER
Electric shock
Death or serious personal injury
- The pump must be earthed.
- The pump is supplied with a grounding conductor and grounding-type attachment plug. To reduce the risk of electric shock, be certain that the pump is connected only to a properly grounded, grounding type receptacle (protective earthing).
- If national legislation requires a Residual Current Device (RCD), a Ground Fault Circuit Interrupter (GFCI), or equivalent in the electrical installation, this must be type B (according to UL/IEC 61800-5-1) or better, due to the nature of the constant DC leakage current.
If the power supply cable is damaged, it must be replaced by the manufacturer, his service agent or similarly qualified persons in order to avoid hazard.
We recommend that you fit the permanent installation with a residual-current circuit breaker (RCCB) with a tripping current less than 30 mA.

4.1 Priming the pump

1. Unscrew the priming plug and pour minimum 1.7 litres (0.45 gallons) of water into the pump housing. See fig. 9.
2. Screw the priming plug on again.
If the suction depth exceeds 6 m (20 ft), it may be necessary to prime the pump more than once.
Always tighten priming and drain plugs by hand.

4.2 Starting the pump

1. Open a tap to prepare the pump for venting.
2. Insert the power plug into the socket or turn on the power supply and the pump will start.
3. When water flows without air, close the tap.
4. Open the highest tapping point in the installation, preferably a shower.
5. Adjust the pressure setpoint to the required pressure by means of the buttons. See section 4.3 How to set the
correct pressure.
6. Close the tapping point.
Startup has been completed.

3.4.1 Motor protection

The pump incorporates current and temperature dependent motor protection.

3.4.2 Plug connection

DANGER
Electric shock
Death or serious personal injury
- Check that the power plug delivered with the product is in compliance with local regulations.
- Make sure that the pump is connected only to a properly grounded, grounding-type receptacle (protective earthing).
- The protective earth of the power outlet must be connected to the protective earth of the pump. The plug must therefore have the same PE connection system as the power outlet. If not, use a suitable adapter.

3.4.3 Connection without plug

The electrical connection must be carried out by an authorised electrician in accordance with local regulations.
DANGER
Electric shock
Death or serious personal injury
- The pump must be connected to an external main switch with a minimum contact gap of 3 mm (0.12 inch) in all poles.
TM06 4204 1615
Fig. 9 Priming the pump
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4.3 How to set the correct pressure

1
5
6
7
8
2
3
4
9
The pump can be set to provide a water pressure between 1.5 to
5.5 bar (22 to 80 psi) at intervals of 0.5 bar (7 psi). The factory setting is 3 bar (44 psi). See section 3.2 System
sizing.
We recommend to use the default pressure of 3.0 bar (44 psi) which will suit most applications.
The difference between the inlet pressure and outlet pressure must not exceed 3.5 bar (51 psi).
Example: If the inlet pressure is 0.5 bar (7 psi), the maximum outlet pressure is 4 bar (58 psi).
If you set the pressure too high, this might cause the pump to operate for up to three minutes after the tap is turned off.

4.3.1 Boosting from a well or a tank

If you are boosting from a well or a tank, make sure not to set the pressure setpoint too high. The difference between the inlet pressure and outlet pressure must not exceed 3.5 bar (51 psi).

4.4 Shaft seal run-in

The shaft seal faces are lubricated by the pumped liquid. A slight leakage from the shaft seal of up to 10 ml per day or 8 to 10 drops per hour may occur.
When the pump is started up for the first time, or when the shaft seal has been replaced, a certain run-in period is required before the leakage is reduced to an acceptable level. The time required for this depends on the operating conditions, that is, every time the operating conditions change, a new run-in period will be started.
Under normal conditions, the leaking liquid will evaporate. As a result, no leakage will be detected.
The leakage is visible where the screws are mounted on the base plate. If the unlikely event of an internal leakage occurs, the liquid will be drained through the bottom of the pump. Install the pump in such a way that no undesirable collateral damage can arise.

5. Handling and storing the product

5.1 Handling the product

Take care not to drop the pump as it may break.
English (GB)
Maximum setpoint [bar (psi)]
Well application 3.0 (44) Tank below ground level 3.5 (51) Tank above ground level 4.0 (58)
TM07 0075 4117
Fig. 10 Boosting from a well or a tank

4.3.2 Boosting from the mains

The pressure settings 4.5, 5.0 and 5.5 bar (65, 73 and 80 psi) require a positive inlet pressure and these settings must only be used when boosting from the water mains.
Fig. 11 Boosting from the mains

4.3.3 Self-learning setpoint

If the pump cannot reach the user-defined pressure setpoint, the self-learning function will automatically lower the setpoint. See section 8.3.2 Self-learning function.

5.2 Storing the product

If the pump is to be stored for a period of time, for example during the winter, drain it and store it indoors in a dry location. See section 10. Starting up the product after standstill.
Temperature range during storing must be -40 to 70 °C (-40 to 158 °F).
Maximum relative humidity during storing: 95 % RH.

6. Product introduction

6.1 Product description

TM07 0076 4117
Fig. 12 Grundfos SCALA2 pump
Pos. Description
1 Air valve for built-in pressure tank 2 Operating panel. See section 7. Control functions.
TM07 0074 4117
3 Nameplate. See section 6.4.1 Nameplate.
Plug for access to pump shaft. See section
4
10.1 Deblocking the pump.
5 Priming plug. See section 4.1 Priming the pump.
Outlet opening. See section 3.3.3 Connecting the piping
6
system.
Inlet opening. See section 3.3.3 Connecting the piping
7
system.
8 Drain plug. See section 6.4 Identification. 9 Ventilation holes. They must not be flooded.
The inlet and outlet openings include flexible connections of ± 5 °.
TM06 3818 1015
7
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6.2 Intended use

DK-8850 Bjerringbro, Denmark
SCALA2 3-45 AKCHDE
Model A 200-240V 50/60Hz
Made in Serbia
P/N 99999999 S/N  P/C 1519
H
max
Hmin Hnom Qnom
45 m 16 m 27 m
3
m /h
3
45
C/
55
C
Tamb.max
IPX4D
I(A) Min. Max.
P1(W)
0.01
2.8 550
2
T
liq.max/Psyst.max:
1MPa
NRP XXX-XXX-XXXXXX
PCS XXXXX.XX.XX 04-6292.2.41-2003
LSPr-022-IDN
1
2
3 4
5 6 7 8 9
10
11
13
14
15
16
17
12
English (GB)
This pump has been evaluated for use with water only.
Only use SCALA2 pumps according to the specifications stated in these installation and operating instructions.
The pump is suitable for pressure boosting of fresh water in domestic water supply systems.

6.3 Pumped liquids

The pump is designed for fresh water with a maximum chloride content of 300 ppm and a free chlorine content below 1 ppm.
The pump is not suitable for these liquids:
• liquids containing long fibres
• flammable liquids (oil, petrol, etc.)
• aggressive liquids.
If the water can contain sand, gravel or other debris, there is a risk of pump blockage.
Please install a filter on the inlet side or apply a floating strainer to protect the pump.

6.4 Identification

6.4.1 Nameplate

6.4.2 Type key

SCALA2 3 -45 A K C H D E
Type range SCALA2 Rated flow rate
3
/h]
3: [m Maximum head 45: [m] Material code A: Standard Supply voltage K: 1 x 200-240 V, 50/60 Hz M: 1 x 208-230 V, 60 Hz V: 1 x 115 V, 60 Hz W: 1 x 100-115 V, 50/60 Hz Motor C: High-efficiency motor with frequency converter Mains cable and plug A: Cable with plug, IEC type I, AS/NZS3112, 2 m B: Cable with plug, IEC type B, NEMA 5-15P, 6 ft C: Cable with plug, IEC type E&F, CEE7/7, 2 m D: Cable without plug, 2 m G: Cable with plug, IEC type G, BS1363, 2 m H: Cable with plug, IEC type I, IRAM 2073, 2 m J: Cable with plug, NEMA 6-15P, 6 ft K: Cable with plug, IEC type B, JIS C 8302, 2 m L: Cable with plug, IEC type L, CEI 23-16/VII, 2 m O: Cable with plug, IEC type O, TIS 166-2549, 2 m Controller D: Integrated frequency converter Thread E: R 1" composite material F: NPT 1" composite material
Fig. 13 Example of nameplate
Pos. Description
1 Type designation 2 Product number 3 Serial number 4 Production code, year and week 5 Maximum head 6 Minimum head 7 Rated head 8 Rated flow rate
9 Maximum ambient temperature 10 Enclosure class 11 Maximum operation pressure 12 Maximum liquid temperature 13 Minimum and maximum rated power 14 Model 15 Voltage and frequency 16 Approvals 17 Minimum and maximum rated current
8
TM06 4340 2015
Page 9

7. Control functions

BAR PSI Water colum kPa MPa
[m]
5.5 80 55 550 0.55
5.0 73 50 500 0.50
4.5 65 45 450 0. 45
4.0 58 40 400 0. 40
3.5 51 35 350 0.35
3.0 44 30 300 0.30
2.5 36 25 250 0.25
2.0 30 20 200 0.20
1.5 22 15 150 0.15
}
}
}
}

7.1 Menu overview, SCALA2

English (GB)
TM06 4187 4117
Fig. 16 Pressure indication table

7.1.2 Indicator lights for SCALA2

Indications Description
Operating indications
Fig. 14 SCALA2 operating panel
SCALA2 Function
On/off
Increases the outlet pressure.
Decreases the outlet pressure.
Resets alarms.
Indicates the required outlet pressure.
Indicates that the pump has been stopped manually.
Indicates that the operating panel is locked.

7.1.1 Pressure indicator, SCALA2

The pressure indicator shows the required outlet pressure from
1.5 to 5.5 bars (22 to 80 psi) in 0.5 bar (7.5 psi) intervals. The illustration below shows a pump set to 3 bar (44 psi)
indicated by two green lights, and a pump set to 3.5 bar (51 psi) indicated by one green light.
Flashing green lights indicate that the pump has automatically lowered the pressure. See section 4.3.3 Self-learning setpoint.
TM06 3301 5114
The operating panel is locked.
Power supply failure
The pump is blocked, for instance the shaft seal has seized up.
Leakage in the system
Dry running or water shortage*
The maximum pressure has been exceeded or the setpoint cannot be reached.
The maximum runtime has been exceeded.
The temperature is outside the range.
Fig. 15 SCALA2 outlet pressure indication
* For fault number 4, dry running, the pump must be reset
manually. For fault number 4, water shortage, and the remaining faults, 1, 2, 3, 5, 6 and 7, the pump will reset whenever the cause has disappeared or been remedied. See section 8.3.3 Auto reset.
For further information about system status, see section 12. Fault
finding the product.
TM06 4345 2015
9
Page 10

8. Setting the product

Auto reset
Anti cycling Maximum continuous
operating time
Exit expert menu
Self-learning
English (GB)
The pump will remember the controller settings even if it is turned off.

8.1 Setting the outlet pressure

Adjust the outlet pressure by pressing .

8.2 Locking and unlocking the operating panel

The operating panel can be locked, which means that the buttons do not function and no settings can be changed accidentally.
How to lock the operating panel
1. Hold down the buttons simultaneously for 3 seconds.
2. The operating panel is locked when symbol lights up.
How to unlock the operating panel
1. Hold down the buttons simultaneously for 3 seconds.
2. The operating panel is unlocked when symbol turns off.

8.3 Expert settings, SCALA2

Expert settings are for installers only.
The expert setting menu allows the installer to toggle between the following functions:
• self-learning
• auto reset
• anti cycling
• maximum continuous operating time.

8.3.1 Accessing the expert settings

Proceed as follows:
1. Hold down the button for 5 seconds.
2. The symbol will start flashing to indicate that the expert settings are active.
The pressure indicator now acts as the expert menu. A flashing green diode is the cursor. Move the cursor using the buttons, and toggle the selection on or off using the button. The diode for each setting will light up when the setting is active.
Move cursor up.
Move cursor down.
Toggle settings.

8.3.2 Self-learning function

The factory setting for this function is "on".
On
If the pump cannot reach the user-defined pressure setpoint, the self-learning function will automatically adjust the setpoint.
The pump will lower the setpoint to either 4.5, 3.5 or 2.5 bar (65, 51 or 36 psi).
The self-learned setpoint is indicated on the operating panel by one flashing green light.
After every 24 hours, the pump will automatically attempt to revert to the original user-defined setpoint. If this is not possible, the pump will again return to the self-learned setpoint. The pump will continue to operate with the self-learning setpoint, until the user-defined setpoint can be reached.
Example: The user-defined pressure is set to 5 bar (72 psi), indicated by
constant green lights on the pressure indicator panel. The pump is unable to reach this pressure due to negative
pressure on the inlet side. The self-learning function automatically adjusts the setpoint to 3.5
bar (51 psi), indicated by one flashing green light on the pressure indicator panel.
After 24 hours, the pump will automatically try to adjust the setpoint back to 5 bar (72 psi).
TM07 0078 4117
Fig. 18 User-defined setpoint (left) and self-learned setpoint
(right)
How to reset the self-learned setpoint
1. You can manually reset the settings by pressing any button on the operating panel. The pump will immediately try to reach the original setpoint.
2. If the pump keeps reducing the setpoint due to self-learning, we recommend to reduce the setpoint manually on the operating panel.
Off
If you set the self-learning function to off and the pump is unable to reach the desired setpoint, the pump will show alarm 5.
TM07 0079 4117
Fig. 17 Expert menu overview
10
TM06 4346 4117
Page 11

8.3.3 Auto reset

1
5
6
7
8
2
3
4
9
The factory setting for this function is "on".
On
This function allows the pump to automatically check if the operating conditions are back to normal. If the operating conditions are back to normal, the alarm indication will be reset automatically.
The auto reset function works in the following way:
Indication Action
The pump will attempt eight restarts at
Water shortage
Dry running (pump not primed)
All other indications
For indications, see section 7.1.2 Indicator lights for SCALA2.
Off
All alarms must be reset manually by means of the button.

8.3.4 Anti cycling

The factory setting for this function is "off". This function monitors the starts and stops of the pump.
Off
If the pump starts 40 times in a fixed pattern, there will be an alarm. The pump will remain in operation as normal.
On
If the pump starts and stops in a fixed pattern, there is a leakage in the system, and the pump will stop and show alarm 3.
five-minute intervals. If not successful, this cycle will be repeated after 24 hours.
Prime the pump and reset it manually.
The pump will attempt three restarts within the first 60 seconds, then eight restart attempts at five-minute intervals. If not successful, this cycle will be repeated after 24 hours.

9. Servicing the product

DANGER
Electric shock
Death or serious personal injury
- Before starting any work on the product, make sure that the power supply has been switched off and that it cannot be accidentally switched on.

9.1 Maintaining the product

9.1.1 Insect filter

The pump has an insect filter to prevent insects from nesting in the pump.
The filter is placed on the bottom and can easily be removed and cleaned with a stiff brush. See fig. 19.
Clean the insect filter once a year or as needed.
Fig. 19 Insect filter

9.1.2 Inlet and outlet valves

The pump is maintenance-free, but we recommend that you check and clean the inlet and outlet non-return valves once a year or as needed.
English (GB)
TM06 4537 2515TM06 3818 1015
Leakage in the system.

8.3.5 Maximum continuous operating time

The factory setting for this function is "off". This function is a timer that can turn off the pump if it runs
continuously for 30 minutes.
Off
If the pump exceeds the running time of 30 minutes, the pump will run depending on the flow.
On
If the pump exceeds the running time of 30 minutes, the pump will stop after 30 minutes of continuous operation, and it will show alarm 6. This alarm will always need to be reset manually.
Maximum runtime exceeded.

8.4 Resetting to factory settings

The pump can be reset to factory setting by pressing the buttons simultaneously for 5 seconds.
Fig. 20 SCALA2 pump
To remove the inlet non-return valve, follow the steps below:
1. Turn off the power supply and disconnect the power plug.
2. Shut off the water source.
3. Open a tap to release the pressure in the pipe system.
4. Close the isolating valves and/or drain the pipes.
5. Gradually open and remove the priming plug. See fig. 20 (5).
6. Remove the drain plug and drain the pump. See fig. 20 (8).
7. Unscrew the union nut holding the inlet connection. See fig.
20 (7). Depending on the installation type, it may be
necessary to remove the pipes from both the inlet and outlet connections.
8. Pull out the inlet connection.
9. Pull out the inlet non-return valve.
10. Clean the non-return valve with warm water and a soft brush.
11. Assemble the components in reverse order.
11
Page 12
To remove the outlet non-return valve, follow the steps
Outlet non-return valve
Inlet non-return valve
English (GB)
below:
1. Turn off the power supply and disconnect the power plug.
2. Shut off the water source.
3. Open a tap to release the pressure in the pipe system.
4. Close the isolating valves and/or drain the pipes.
5. Gradually open and remove the priming plug. See fig. 20 (5). The plug and non-return valve are one unit.
6. Clean the non-return valve with warm water and a soft brush.
7. Assemble the components in reverse order.
Fig. 21 Outlet and inlet non-return valves

9.2 Customer service information

For further information on service parts, see Grundfos Product Center on www.product-selection.grundfos.com.

9.3 Service kits

For further information on service kits, see Grundfos Product Center on www.grundfos.com.

10. Starting up the product after standstill

1. Check that the pump is not blocked by following the instructions in section 10.1 Deblocking the pump.
2. If the pump has been drained, it must be filled with liquid before startup. See section 4.1 Priming the pump.
3. Start up the pump. Follow the instructions in section
4. Starting up the product.
4. The pump will remember the controller settings even if it is turned off.

10.1 Deblocking the pump

DANGER
Electric shock
Death or serious personal injury
- Switch off the power supply before starting any work on the product. Make sure that the power supply cannot be accidentally switched on.
The end cover incorporates a plug which can be removed by means of a suitable tool. This makes it possible to deblock the pump shaft if it has seized up as a result of inactivity.
Fig. 22 Deblocking the pump

11. Taking the product out of operation

If the pump is taken out of operation for a period of time, for example during the winter, it must be disconnected from the power supply and placed in a dry location.
TM06 4331 1915
Proceed as follows:
1. Stop the pump by means of the on/off button .
2. Disconnect the power supply.
3. Open a tap to release the pressure in the pipe system.
4. Close the isolating valves and/or drain the pipes.
5. Gradually loosen the priming plug to release the pressure in the pump.
6. Remove the drain plug to drain the pump. See fig. 23.
7. We recommend to store the pump indoors in a dry location. Due to humidity, the disconnected pump must not be left outside for a longer period of time.
TM06 4202 1615TM06 4203 1615
12
Fig. 23 Draining the pump
Page 13

12. Fault finding the product

12.1 Grundfos Eye operating indications

Grundfos Eye Indication Description
No lights are on.
Two opposite green indicator lights running in the direction of rotation of the pump.
Two opposite green indicator lights at a 45 ° angle is the icon used throughout this document for pump running.
Two opposite green indicator lights permanently on.
Two opposite red indicator lights flashing simultaneously.
Two opposite red indicator lights is the icon used throughout this document for pump stopped.

12.2 Fault resetting

You can reset a fault indication in one of the following ways:
• When you have eliminated the fault cause, reset the pump manually by pressing the button. The pump will then revert to normal duty.
• If the fault disappears by itself, the pump will attempt to reset automatically and the fault indication will disappear if automatic reset is successful and provided that you have enabled the auto reset function in the service menu.
The power is off. The pump is not running.
The power is on. The pump is running.
The power is on. The pump is running.
The power is on. The pump is not running.
Alarm. The pump has stopped.
Alarm. The pump has stopped.
English (GB)
13
Page 14

12.3 Fault finding chart

English (GB)
DANGER
Electric shock
Death or serious personal injury
- Before starting any work on the product, make sure that the power supply has been switched off and that it cannot be accidentally switched on.
Fault
1. The pump is not running.
2. The pump is running.
Cause Remedy
Grundfos Eye
Indicator light
--
Automatic reset
a) Power supply failure. Switch on the power supply.
b) The power supply is out of
Yes
c) The shaft seal has seized up. See section 10. Starting up the product
No
d) The pump is blocked by
No
e) Dry running.
Yes
f) The maximum runtime has been
No
g) The internal non-return valve is
No
a) Leakage from the pipe system, or
-
b) Small continuous consumption. Check the taps and reconsider the
-
c) The temperature of the pump and
-
prescribed voltage range.
impurities.
exceeded.
defective or blocked in completely or partly open position.
the non-return valve is not properly closed due to impurities.
water is below 3 °C.
Check the cables and cable connections for defects and loose connections and check for blown fuses in the electrical installation.
Check the power supply and the pump nameplate. Reestablish the power supply within the prescribed voltage range.
after standstill.
See section 10. Starting up the product
after standstill.
Contact Grundfos Service if the problem persists.
Check the water source, and prime the pump.
Check the installation for leakage and reset the alarm.
Clean, repair or replace the non-return valve. See section 9. Servicing the
product.
Check and repair the pipe system, or clean, repair or replace the non-return valve.
usage pattern (ice machines, water evaporators for air-conditioning, etc.).
Consider protecting the pump and the installation against frost.
3. The pump performance is insufficient.
14
--
a) The pump inlet pressure is too
b) The pump is undersized.
-
c) The inlet pipe, the inlet strainer or
--
d) There is a leakage in the inlet
--
e) There is air in the inlet pipe or the
--
f) The required outlet pressure is
--
g) The maximum temperature has
Yes
low.
the pump is partly blocked by impurities.
pipe.
pump.
too low for the installation.
been exceeded and the pump is running at reduced performance.
Check the inlet conditions of the pump.
Replace the pump with a bigger pump.
Clean the inlet pipe or the pump.
Repair the inlet pipe.
Prime the inlet pipe and the pump. Check the inlet conditions of the pump.
Increase the pressure setting (arrow up).
Check the cooling conditions. Protect the pump against direct sunlight or any nearby heat sources.
Page 15
Fault
Cause Remedy
4. System overpressure.
5. You can reset the pump, but it runs only for a few seconds.
Grundfos Eye
Indicator light
Automatic reset
a) The setpoint is set too high. The
difference between the outlet
Yes
Yes
Yes
Yes
Yes
Yes
Yes
pressure and the inlet pressure must not exceed 3.5 bar (51 psi).
b) The maximum pressure has been
exceeded, the inlet pressure is higher than 6 bar, 0.6 MPa (87 psi).
c) The maximum pressure has been
exceeded. Equipment elsewhere in the system causes a high pressure at the pump, for example water heater or defective safety equipment.
a) Dry running or water shortage.
b) The inlet pipe is blocked by
impurities.
c) The foot or non-return valve is
blocked in closed position.
d) There is a leakage in the inlet
pipe.
Reduce the pressure to a new setpoint (maximum 3.5 bar (51 psi) + positive inlet pressure). Example: If the inlet pressure is 0.5 bar (7 psi), the maximum outlet pressure is 4 bar (58 psi).
Check the inlet conditions.
Check the installation.
Check the water source, and prime the pump.
Clean the inlet pipe.
Clean, repair or replace the foot or non-return valve.
Repair the inlet pipe.
English (GB)
6. You can reset the pump, but it starts repeatedly, immediately after stopping.
e) Air in the inlet pipe or the pump.
Yes
a) The internal non-return valve is
No
No
defective or blocked in completely or partly open position.
b) The tank precharge pressure is
not correct.
Prime the inlet pipe and the pump. Check the inlet conditions of the pump.
Clean, repair or replace the non-return valve.
Adjust the tank precharge pressure to 70 % of the required outlet pressure.
15
Page 16

13. Technical data

English (GB)

13.1 Operating conditions

Temperature [°C (°F)]
Maximum ambient temperature:
1 x 208-230 V, 60 Hz: 45 (113) 1 x 115 V, 60 Hz: 45 (113) 1 x 200-240 V, 50/60 Hz: 55 (131)
Maximum liquid temperature: 45 (113)
Pressure [bar (psi)]
Maximum system pressure: 10 (145) Maximum inlet pressure: 6 (87)
Other operating data
Maximum head: 45 m (147 ft) IP rating: X4D (outdoor installation) Pumped liquid: Clean water Noise level: < 47 dB(A)*
* 47 dB(A) is measured in a typical application with pressure
control mode (2.5 bar (36 psi) and 1 m applications noise might increase up to 58 dB.
3
/h). In non-typical

13.2 Mechanical data

Pipe connections are R 1" or NPT 1".

13.3 Electrical data

Type
SCALA2 1 x 200-240 50/60 2.3 - 2.8 550
SCALA2 1 x 208-230 60 2.3 - 2.8 550 2 SCALA2 1 x 115 60 5 - 5.7 560 2
Supply
voltage [V]
Frequency
[Hz]
I
max.
[A]P1[W]
Stand-by
power
[W]
2 2 2 2

13.4 Dimensions and weights

Weight
L1
[mm]
[inch]
403
15.9
[kg]
[lbs]
10 22
Type
SCALA2
H1
[mm]
[inch]
302
11. 9
H2
[mm]
[inch]
234
9.2
H3
[mm]
[inch]
114
4.5
W1
[mm]
[inch]
193
7.6

14. Disposing of the product

This product has been designed with focus on the disposal and recycling of materials. The following disposal values apply to all variants of Grundfos SCALA2 pumps:
• minimum 85 % for recycling
• maximum 10 % for incineration
• maximum 5 % for depositing. Values are percent of total weight. This product or parts of it must be disposed of in an
environmentally sound way:
1. Use the public or private waste collection service.
2. If this is not possible, contact the nearest Grundfos company or service workshop.
See also end-of-life information on www.grundfos.com/product-recycling.
TM06 3305 5114
Type
SCALA2 1 x 200-240 50/60
SCALA2 1 x 208-230 60 NEMA 6-15P SCALA2 1 x 115 60 IEC, type B, NEMA 5-15P
Supply
voltage [V]
Frequency
[Hz]
Plug
IEC, type E&F
IEC, type I
IEC, type G
None
16
Page 17
Argentina
Bombas GRUNDFOS de Argentina S.A. Ruta Panamericana km. 37.500 Centro Industrial Garin 1619 Garín Pcia. de B.A. Phone: +54-3327 414 444 Telefax: +54-3327 45 3190
Australia
GRUNDFOS Pumps Pty. Ltd. P.O. Box 2040 Regency Park South Australia 5942 Phone: +61-8-8461-4611 Telefax: +61-8-8340 0155
Austria
GRUNDFOS Pumpen Vertrieb Ges.m.b.H. Grundfosstraße 2 A-5082 Grödig/Salzburg Tel.: +43-6246-883-0 Telefax: +43-6246-883-30
Belgium
N.V. GRUNDFOS Bellux S.A. Boomsesteenweg 81-83 B-2630 Aartselaar Tél.: +32-3-870 7300 Télécopie: +32-3-870 7301
Belarus
Представительство ГРУНДФОС в Минске 220125, Минск ул. Шафарнянская, 11, оф. 56, БЦ «Порт» Тел.: +7 (375 17) 286 39 72/73 Факс: +7 (375 17) 286 39 71
E-mail: minsk@grundfos.com
Bosnia and Herzegovina
GRUNDFOS Sarajevo Zmaja od Bosne 7-7A, BH-71000 Sarajevo Phone: +387 33 592 480 Telefax: +387 33 590 465 www.ba.grundfos.com e-mail: grundfos@bih.net.ba
Brazil
BOMBAS GRUNDFOS DO BRASIL Av. Humberto de Alencar Castelo Branco, 630 CEP 09850 - 300 São Bernardo do Campo - SP Phone: +55-11 4393 5533 Telefax: +55-11 4343 5015
Bulgaria
Grundfos Bulgaria EOOD Slatina District Iztochna Tangenta street no. 100 BG - 1592 Sofia Tel. +359 2 49 22 200 Fax. +359 2 49 22 201 email: bulgaria@grundfos.bg
Canada
GRUNDFOS Canada Inc. 2941 Brighton Road Oakville, Ontario L6H 6C9 Phone: +1-905 829 9533 Telefax: +1-905 829 9512
China
GRUNDFOS Pumps (Shanghai) Co. Ltd. 10F The Hub, No. 33 Suhong Road Minhang District Shanghai 201106 PRC Phone: +86 21 612 252 22 Telefax: +86 21 612 253 33
COLOMBIA
GRUNDFOS Colombia S.A.S. Km 1.5 vía Siberia-Cota Conj. Potrero Chico, Parque Empresarial Arcos de Cota Bod. 1A. Cota, Cundinamarca Phone: +57(1)-2913444 Telefax: +57(1)-8764586
Croatia
GRUNDFOS CROATIA d.o.o. Buzinski prilaz 38, Buzin HR-10010 Zagreb Phone: +385 1 6595 400 Telefax: +385 1 6595 499 www.hr.grundfos.com
GRUNDFOS Sales Czechia and Slovakia s.r.o.
Čajkovského 21 779 00 Olomouc Phone: +420-585-716 111
Denmark
GRUNDFOS DK A/S Martin Bachs Vej 3 DK-8850 Bjerringbro Tlf.: +45-87 50 50 50 Telefax: +45-87 50 51 51 E-mail: info_GDK@grundfos.com www.grundfos.com/DK
Estonia
GRUNDFOS Pumps Eesti OÜ Peterburi tee 92G 11415 Tallinn Tel: + 372 606 1690 Fax: + 372 606 1691
Finland
OY GRUNDFOS Pumput AB Trukkikuja 1 FI-01360 Vantaa Phone: +358-(0) 207 889 500
France
Pompes GRUNDFOS Distribution S.A. Parc d’Activités de Chesnes 57, rue de Malacombe F-38290 St. Quentin Fallavier (Lyon) Tél.: +33-4 74 82 15 15 Télécopie: +33-4 74 94 10 51
Germany
GRUNDFOS GMBH Schlüterstr. 33 40699 Erkrath Tel.: +49-(0) 211 929 69-0 Telefax: +49-(0) 211 929 69-3799 e-mail: infoservice@grundfos.de Service in Deutschland: e-mail: kundendienst@grundfos.de
Greece
GRUNDFOS Hellas A.E.B.E. 20th km. Athinon-Markopoulou Av. P.O . B o x 71 GR-19002 Peania Phone: +0030-210-66 83 400 Telefax: +0030-210-66 46 273
Hong Kong
GRUNDFOS Pumps (Hong Kong) Ltd. Unit 1, Ground floor Siu Wai Industrial Centre 29-33 Wing Hong Street & 68 King Lam Street, Cheung Sha Wan Kowloon Phone: +852-27861706 / 27861741 Telefax: +852-27858664
Hungary
GRUNDFOS Hungária Kft. Park u. 8 H-2045 Törökbálint, Phone: +36-23 511 110 Telefax: +36-23 511 111
India
GRUNDFOS Pumps India Private Limited 118 Old Mahabalipuram Road Thoraipakkam Chennai 600 096 Phone: +91-44 2496 6800
Indonesia
PT. GRUNDFOS POMPA Graha Intirub Lt. 2 & 3 Jln. Cililitan Besar No.454. Makasar, Jakarta Timur ID-Jakarta 13650 Phone: +62 21-469-51900 Telefax: +62 21-460 6910 / 460 6901
Ireland
GRUNDFOS (Ireland) Ltd. Unit A, Merrywell Business Park Ballymount Road Lower Dublin 12 Phone: +353-1-4089 800 Telefax: +353-1-4089 830
Italy
GRUNDFOS Pompe Italia S.r.l. Via Gran Sasso 4 I-20060 Truccazzano (Milano) Tel.: +39-02-95838112 Telefax: +39-02-95309290 / 95838461
Japan
GRUNDFOS Pumps K.K. 1-2-3, Shin-Miyakoda, Kita-ku, Hamamatsu 431-2103 Japan Phone: +81 53 428 4760 Telefax: +81 53 428 5005
Korea
GRUNDFOS Pumps Korea Ltd. 6th Floor, Aju Building 679-5 Yeoksam-dong, Kangnam-ku, 135-916 Seoul, Korea Phone: +82-2-5317 600 Telefax: +82-2-5633 725
Latvia
SIA GRUNDFOS Pumps Latvia Deglava biznesa centrs Augusta Deglava ielā 60, LV-1035, Rīga, Tālr.: + 371 714 9640, 7 149 641 Fakss: + 371 914 9646
Lithuania
GRUNDFOS Pumps UAB Smolensko g. 6 LT-03201 Vilnius Tel: + 370 52 395 430 Fax: + 370 52 395 431
Malaysia
GRUNDFOS Pumps Sdn. Bhd. 7 Jalan Peguam U1/25 Glenmarie Industrial Park 40150 Shah Alam Selangor Phone: +60-3-5569 2922 Telefax: +60-3-5569 2866
Mexico
Bombas GRUNDFOS de México S.A. de C.V. Boulevard TLC No. 15 Parque Industrial Stiva Aeropuerto Apodaca, N.L. 66600 Phone: +52-81-8144 4000 Telefax: +52-81-8144 4010
Netherlands
GRUNDFOS Netherlands Velu we zo om 35 1326 AE Almere Postbus 22015 1302 CA ALMERE Tel.: +31-88-478 6336 Telefax: +31-88-478 6332 E-mail: info_gnl@grundfos.com
New Zealand
GRUNDFOS Pumps NZ Ltd. 17 Beatrice Tinsley Crescent North Harbour Industrial Estate Albany, Auckland Phone: +64-9-415 3240 Telefax: +64-9-415 3250
Norway
GRUNDFOS Pumper A/S Strømsveien 344 Postboks 235, Leirdal N-1011 Oslo Tlf.: +47-22 90 47 00 Telefax: +47-22 32 21 50
Poland
GRUNDFOS Pompy Sp. z o.o. ul. Klonowa 23 Baranowo k. Poznania PL-62-081 Przeźmierowo Tel: (+48-61) 650 13 00 Fax: (+48-61) 650 13 50
Portugal
Bombas GRUNDFOS Portugal, S.A. Rua Calvet de Magalhães, 241 Apartado 1079 P-2770-153 Paço de Arcos Tel.: +351-21-440 76 00 Telefax: +351-21-440 76 90
Romania
GRUNDFOS Pompe România SRL Bd. Biruintei, nr 103 Pantelimon county Ilfov Phone: +40 21 200 4100 Telefax: +40 21 200 4101 E-mail: romania@grundfos.ro
Russia
ООО Грундф ос Россия ул. Школьная, 39-41 Москва, RU-109544, Russia Тел. (+7) 495 564-88-00 (495) 737-30-00 Факс (+7) 495 564 8811
E-mail grundfos.moscow@grundfos.com
Serbia
Grundfos Srbija d.o.o. Omladinskih brigada 90b 11070 Novi Beograd Phone: +381 11 2258 740 Telefax: +381 11 2281 769 www.rs.grundfos.com
Singapore
GRUNDFOS (Singapore) Pte. Ltd. 25 Jalan Tukang Singapore 619264 Phone: +65-6681 9688 Telefax: +65-6681 9689
Slovakia
GRUNDFOS s.r.o. Prievozská 4D 821 09 BRATISLAVA Phona: +421 2 5020 1426 sk.grundfos.com
Slovenia
GRUNDFOS LJUBLJANA, d.o.o. Leskoškova 9e, 1122 Ljubljana Phone: +386 (0) 1 568 06 10 Telefax: +386 (0)1 568 06 19 E-mail: tehnika-si@grundfos.com
South Africa
GRUNDFOS (PTY) LTD Corner Mountjoy and George Allen Roads Wilbart Ext. 2 Bedfordview 2008 Phone: (+27) 11 579 4800 Fax: (+27) 11 455 6066 E-mail: lsmart@grundfos.com
Spain
Bombas GRUNDFOS España S.A. Camino de la Fuentecilla, s/n E-28110 Algete (Madrid) Tel.: +34-91-848 8800 Telefax: +34-91-628 0465
Sweden
GRUNDFOS AB Box 333 (Lunnagårdsgatan 6) 431 24 Mölndal Tel.: +46 31 332 23 000 Telefax: +46 31 331 94 60
Switzerland
GRUNDFOS Pumpen AG Bruggacherstrasse 10 CH-8117 Fällanden/ZH Tel.: +41-44-806 8111 Telefax: +41-44-806 8115
Taiwan
GRUNDFOS Pumps (Taiwan) Ltd. 7 Floor, 219 Min-Chuan Road Taichung, Taiwan, R.O.C. Phone: +886-4-2305 0868 Telefax: +886-4-2305 0878
Thailand
GRUNDFOS (Thailand) Ltd. 92 Chaloem Phrakiat Rama 9 Road, Dokmai, Pravej, Bangkok 10250 Phone: +66-2-725 8999 Telefax: +66-2-725 8998
Turkey
GRUNDFOS POMPA San. ve Tic. Ltd. Sti. Gebze Organize Sanayi Bölgesi Ihsan dede Caddesi,
2. yol 200. Sokak No. 204 41490 Gebze/ Kocaeli Phone: +90 - 262-679 7979 Telefax: +90 - 262-679 7905 E-mail: satis@grundfos.com
Ukraine
Бізнес Центр Європа Столичне шосе, 103 м. Київ, 03131, Україна Телефон : (+38 044) 237 04 00 Факс.: (+38 044) 237 04 01
E-mail: ukraine@grundfos.com
United Arab Emirates
GRUNDFOS Gulf Distribution P.O. Box 16768 Jebel Ali Free Zone Dubai Phone: +971 4 8815 166 Telefax: +971 4 8815 136
United Kingdom
GRUNDFOS Pumps Ltd. Grovebury Road Leighton Buzzard/Beds. LU7 4TL Phone: +44-1525-850000 Telefax: +44-1525-850011
U.S.A.
GRUNDFOS Pumps Corporation 17100 West 118th Terrace Olathe, Kansas 66061 Phone: +1-913-227-3400 Telefax: +1-913-227-3500
Uzbekistan
Grundfos Tashkent, Uzbekistan The Representative Office of Grundfos Kazakhstan in Uzbekistan 38a, Oybek street, Tashkent Телефон: (+998) 71 150 3290 / 71 150 3291 Факс: (+998) 71 150 3292
Addresses Revised 09.08.2017
Grundfos companies
Page 18
98880508 1217
ECM: 1218564
www.grundfos.com
The name Grundfos, the Grundfos logo, and be think innovate are registered trademarks owned by Grundfos Holding A/S or Grundfos A/S, Denmark. All rights reserved worldwide. © Copyright Grundfos Holding A/S
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