Grundfos SA Series, SA-CSCR, SA-CSIR Installation And Operating Instructions Manual

GRUNDFOS INSTRUCTIONS
SA-CSIR, SA-CSCR
Control box
Installation and operating instructions
English (GB)
English (GB) Installation and operating instructions
Original installation and operating instructions
Sections 1-3 give the information necessary to be able to unpack, install and start up the product in a safe way.
Sections 4-8 give important information about the product, as well as information on service, fault finding and disposal of the product.
CONTENTS
1. General information
1.1 Target group
1.2 Symbols used in this document
2. Receiving the product
3. Installing the product
3.1 Location
3.2 Mechanical installation
3.3 Electrical connection
4. Product introduction
4.1 Approvals and marks
5. Servicing the product
6. Fault finding the product
7. Technical data
8. Disposing of the product
Prior to installation, read this document. Installation and operation must comply with local regulations and accepted codes of good practice.
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1. General information

1.1 Target group

This appliance can be used by children aged from 8 years and above and persons with reduced physical, sensory or mental capabilities or lack of experience and knowledge if they have been given supervision or instruction concerning use of the appliance in a safe way and understand the hazards involved.
Children shall not play with the appliance. Cleaning and user maintenance shall not be made by children without supervision.

1.2 Symbols used in this document

1.2.1 Warnings against hazards involving risk of death or personal injury

DANGER
Indicates a hazardous situation which, if not avoided, will result in death or serious personal injury.
WARNING
Indicates a hazardous situation which, if not avoided, could result in death or serious personal injury.
CAUTION
Indicates a hazardous situation which, if not avoided, could result in minor or moderate personal injury.
The text accompanying the three hazard symbols DANGER, WARNING and CAUTION is structured in the following way:
SIGNAL WORD
Description of hazard
Consequence of ignoring the warning.
- Action to avoid the hazard.
English (GB)
3
English (GB)

1.2.2 Other important notes

A blue or grey circle with a white graphical symbol indicates that an action must be taken.
A red or grey circle with a diagonal bar, possibly with a black graphical symbol, indicates that an action must not be taken or must be stopped.
If these instructions are not observed, it may result in malfunction or damage to the equipment.
Tips and advice that make the work easier.

2. Receiving the product

Inspect the product for visible damage. In case you find damage to the product, do not install it, but contact Grundfos service or sales for advice.

3. Installing the product

DANGER
Electric shock
Death or serious personal injury
- Before starting any work on the product, make sure that the power supply has been switched off and that it cannot be accidentally switched on.
The SA-CSIR, SA-CSCR Grundfos submersible pump control box is intended for use with Grundfos single-phase, 3-wire submersible motors as a starting device only.
4

3.1 Location

The product can be installed indoors and outdoors under a cover.

3.2 Mechanical installation

3.2.1 Mounting

Mount the control box in vertical position with the top side up. If you mount it in any other position, the starting relay may not function
properly, and the overload relay may trip. The starting relay is mounted inside the control box and if it is not possible to
mount the control box in vertical position, make sure to position the starting relay correctly according to the arrow on the component.
Fasten the control box securely to the mounting surface through the mounting holes provided.

3.3 Electrical connection

3.3.1 Wiring

Connect the control box to the mains supply and the motor as shown in the wiring diagrams below. See also section 3.3.3 Earthing on page 9.
Use 2.5 mm connections to 2 Nm.
Make sure that the submersible pump, the submersible motor and control box are designed for the same voltage.
Connect a properly sized motor and electrical wires as per fig. 1 on page 6. Before making the final connection of the submersible drop cable to the
control box, check the insulation resistance.
2
(AWG 14, 70 °C) copper conductors only and tighten all
Do not operate the pump without the control box. Otherwise, the motor will burn out.
The control box is for submersible pumps only.
English (GB)
5
English (GB)
BRW BLK GRY
Control
box
Fused switch
Brown
Yellow and green
Black
Grey
Use dotted line
for 115 V operation
Well seal
Pressure
switch
BRW BLKGRY
Capacitor
Green
Main
Common
AUX
Line
Black
Brown
Brown
Grey
Grey
Black
Green
Relay
Neutral
Line

3.3.2 Wiring diagrams

Fig. 1 Overview of single-phase connection for Grundfos 3-wire control
boxes
TM06 5330 4615TM06 5331 4615
Fig. 2 Connection of 0.37 - 0.75 kW SA-CSIR models
6
L BLKBRWGRYN
Starting
capacitor
Run
capacitor
Relay
Brown
Grey
Power supply earth conductor
Motor earth conductor
Black
Black
Brown
Grey
Brown
Black
English (GB)
Fig. 3 Connection of 1.1 kW SA-CSCR models
TM06 5332 4615
7
English (GB)
L BLKBRWGRYN
1
3
1
25
1
3
Starting
capacitor
Run
capacitor
Relay
Black
Grey
Brown
Black
Brown
Grey
Brown
Brown
Mains
overload
Black
Motor earth conductor
Power supply earth conductor
Auto
Start
overload
Fig. 4 Connection of 1.5 and 2.2 kW SA-CSCR models
TM06 5333 4615
8

3.3.3 Earthing

DANGER
Electric shock
Death or serious personal injury
- Switch off the power supply on the mains switch, not in the control box, before working on or around control box, pipes, cables, pump or motor.
- Install an earth conductor of at least the same size as the submersible drop cable. Run the earth conductor as short a distance as possible and fasten it securely to a true earth connection, such as the submersible motor.
- Wear rubber gloves and boots and take care to connect metal control boxes and motors to the power supply earth connection or a steel pipe or casing extending into the well.

3.3.4 General recommendations

To prevent serious or fatal electric shock, proceed as follows:
• Connect the control box, all metal pipes, and the motor frame to the power supply earth terminal using a copper wire.
• Comply with local electrical regulations. The earth conductor must at least be the same size as the power supply wires.
• Permanently insulate all unused wire ends in the control box and other equipment.

3.3.5 Protection

When installing the motor and the control box, include circuit and component protection.
Only use the pump for pumping fresh groundwater. Do not use the pump in swimming pools or marine areas.
English (GB)
9
English (GB)
Overload protection
Tripping of the overload relay may be caused by short-circuited capacitor, voltage supply problems, overloaded or locked pump or that the starting relay needs to be replaced.
Reset the overload relay and make analysis to establish the tripping cause. Remedy the cause of tripping and reset overload relay again.
Do not remove or leave out the overload protection as this may lead to motor burnout.

4. Product introduction

SA CSIR, capacitor start induction run, and SA CSCR, capacitor start capacitor run, are Grundfos control boxes for controlling Grundfos single­phase, 3-wire submersible motors.

4.1 Approvals and marks

The control boxes have the following approvals, and the marks of approval appear from the label on the front cover.

5. Servicing the product

Service must be performed by a qualified service engineer who is familiar with local regulations.
10

6. Fault finding the product

DANGER
Electric shock
Death or serious personal injury
- Before starting any work on the product, make sure that the power supply has been switched off and that it cannot be accidentally switched on.
Fault Cause Remedy
The product is not running.
The overload relay has tripped.
Follow steps 1 to 5 below and restart the pump. Contact Grundfos service if the problem persists.
1. Overload relay, if equipped, 1.5 kW and up: Push the reset button to make sure the contacts are closed.
– Ohmmeter setting: (Rx1). – Terminal connections: ohmmeter
– Ohmmeter reading: must not be
2. Capacitor: Disconnect one lead from each capacitor prior to checking.
– Ohmmeter setting: (Rx1000). – Terminal connections: individual
– Ohmmeter reading: pointer must
leads to overloaded terminals.
over 0.5 ohms.
capacitor terminals.
swing toward zero then drift back toward infinity.
English (GB)
11
English (GB)
Fault Cause Remedy
3. Relay coil: Disconnect the lead from terminal 5.
– Ohmmeter setting: (Rx1000). – Terminal connections: "5" and "2"
on relay.
– Ohmmeter reading: 8,560-11,235
ohms, measured at 25 °C.
4. Relay contact: Disconnect the lead from terminal 1.
– Ohmmeter setting: (Rx1). – Terminal connections: "1" and "2"
on relay.
– Ohmmeter reading: must be zero.
5. Magnetic contactor only, if equipped, and DLX box only: Disconnect 1 coil lead.
– Ommeter setting: (Rx1000). – Check coil resistance: 1000-1400
ohm.
– Remove contact cover and inspect
contacts.
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7. Technical data

SA-CSIR, 0.37 - 0.75 kW
Motor [kW]
0.37 200-240 124 70 213
0.55 200-240 124 70 213
0.75 200-240 124 70 213
SA-CSCR, 1.1 - 2.2 kW
Motor [kW]
1.1 200-240 210 149 250
1.5 200-240 210 149 250
2.2 200-240 210 149 250
Voltage
[V]
Voltage
[V]
Width
[mm]
Width
[mm]
Depth
[mm]
Depth
[mm]
Height
[mm]
Height
[mm]

8. Disposing of the product

This product or parts of it must be disposed of in an environmentally sound way:
1. Use the public or private waste collection service.
2. If this is not possible, contact the nearest Grundfos company or service workshop.
Subject to alterations.
English (GB)
13
Grundfos companies
Argentina
Bombas GRUNDFOS de Argentina S.A. Phone: +54-3327 414 444 Telefax: +54-3327 411 111
Australia
GRUNDFOS Pumps Pty. Ltd. Phone: +61-8-8461-4611 Telefax: +61-8-8340 0155
Austria
GRUNDFOS Pumpen Vertrieb Ges.m.b.H. Tel.: +43-6246-883-0 Telefax: +43-6246-883-30
Belgium
N.V. GRUNDFOS Bellux S.A. Tél.: +32-3-870 7300 Télécopie: +32-3-870 7301
Belarus
Представительство ГРУНДФОС в Минске Тел.: +7 (375 17) 286 39
72, 286 39 73 Факс: +7 (375-17) 286 39 71
Bosnia and Herzegovina
GRUNDFOS Sarajevo Phone: +387 33 592 480 Telefax: +387 33 590 465 www.ba.grundfos.com email: grundfos@bih.net.ba
Brazil
BOMBAS GRUNDFOS DO BRASIL Phone: +55-11 4393 5533 Telefax: +55-11 4343 5015
Bulgaria
Grundfos Bulgaria EOOD Tel. +359 2 49 22 200 Fax. +359 2 49 22 201
Canada
GRUNDFOS Canada Inc. Phone: +1-905 829 9533 Telefax: +1-905 829 9512
China
GRUNDFOS Pumps (Shanghai) Co. Ltd. Phone: +86-021-612 252 22 Telefax: +86-021-612 253 33
COLOMBIA
GRUNDFOS Colombia S.A.S. Phone: +57(1)-2913444 Telefax: +57(1)-8764586
Croatia
GRUNDFOS CROATIA d.o.o. Phone: +385 1 6595 400 Telefax: +385 1 6595 499
GRUNDFOS Sales Czechia and Slovakia s.r.o.
Phone: +420-585-716 111
Denmark
GRUNDFOS DK A/S Tlf.: +45-87 50 50 50 E-mail: info_GDK@grundfos.com www.grundfos.com/DK
Estonia
GRUNDFOS Pumps Eesti OÜ Tel: + 372 606 1690 Fax: + 372 606 1691
Finland
OY GRUNDFOS Pumput AB Phone: +358-(0)207 889 500
France
Pompes GRUNDFOS Distribution S.A. Tél.: +33-4 74 82 15 15 Télécopie: +33-4 74 94 10 51
Germany
GRUNDFOS GMBH Tel.: +49-(0) 211 929 69-0 e-mail: infoservice@grundfos.de Service in Deutschland: e-mail: kundendienst@grundfos.de
Greece
GRUNDFOS Hellas A.E.B.E. Phone: +0030-210-66 83 400 Telefax: +0030-210-66 46 273
Hong Kong
GRUNDFOS Pumps (Hong Kong) Ltd. Phone: +852-27861706/27861741 Telefax: +852-27858664
Hungary
GRUNDFOS Hungária Kft. Phone: +36-23 511 110 Telefax: +36-23 511 111
India
GRUNDFOS Pumps India Private Limited Phone: +91-44 4596 6800
Indonesia
PT GRUNDFOS Pompa Phone: +62 21-469 51900 Telefax: +62-21-460 6910/460 6901
Ireland
GRUNDFOS (Ireland) Ltd. Phone: +353-1-4089 800 Telefax: +353-1-4089 830
Italy
GRUNDFOS Pompe Italia S.r.l. Tel.: +39-02-95838112 Telefax: +39-02-95309290/95838461
Japan
GRUNDFOS Pumps K.K. Phone: +81 53 428 4760 Telefax: +81 53 428 5005
Korea
GRUNDFOS Pumps Korea Ltd. Phone: +82-2-5317 600 Telefax: +82-2-5633 725
Latvia
SIA GRUNDFOS Pumps Latvia Tālr.: + 371 714 9640, 7 149 641 Fakss: + 371 914 9646
Lithuania
GRUNDFOS Pumps UAB Tel: + 370 52 395 430 Fax: + 370 52 395 431
Malaysia
GRUNDFOS Pumps Sdn. Bhd. Phone: +60-3-5569 2922 Telefax: +60-3-5569 2866
Mexico
Bombas GRUNDFOS de México S.A. de C.V. Phone: +52-81-8144 4000 Telefax: +52-81-8144 4010
Netherlands
GRUNDFOS Netherlands Tel.: +31-88-478 6336 Telefax: +31-88-478 6332 s
New Zealand
GRUNDFOS Pumps NZ Ltd. Phone: +64-9-415 3240 Telefax: +64-9-415 3250
Norway
GRUNDFOS Pumper A/S Tlf.: +47-22 90 47 00 Telefax: +47-22 32 21 50
Poland
GRUNDFOS Pompy Sp. z o.o. Tel: (+48-61) 650 13 00 Fax: (+48-61) 650 13 50
Portugal
Bombas GRUNDFOS Portugal, S.A. Tel.: +351-21-440 76 00 Telefax: +351-21-440 76 90
Romania
GRUNDFOS Pompe România SRL Phone: +40 21 200 4100 E-mail: romania@grundfos.ro
Russia
ООО Гру ндф ос Россия Тел. (+7) 495 737 30 00,
564 88 00 E-mail grundfos.moscow@grundfo s.com
Serbia
Grundfos Srbija d.o.o. Phone: +381 11 2258 740 Telefax: +381 11 2281 769
Singapore
GRUNDFOS (Singapore) Pte. Ltd. Phone: +65-6681 9688 Telefax: +65-6681 9689
Slovakia
GRUNDFOS s.r.o. Phona: +421 2 5020 1426
Slovenia
GRUNDFOS LJUBLJANA, d.o.o. Phone: +386 (0) 1 568 06 10 Telefax: +386 (0) 1 568 06 19
South Africa
GRUNDFOS (PTY) LTD Phone: (+27) 11 579 4800 Fax: (+27) 11 455 6066 E-mail: lsmart@grundfos.com
Spain
Bombas GRUNDFOS España S.A. Tel.: +34-91-848 8800 Telefax: +34-91-628 0465
Sweden
GRUNDFOS AB Tel.: +46(0)771-32 23 00 Telefax: +46(0)31-331 94 60
Switzerland
GRUNDFOS Pumpen AG Tel.: +41-44-806 8111 Telefax: +41-44-806 8115
Tai wan
GRUNDFOS Pumps (Taiwan) Ltd. Phone: +886-4-2305 0868 Telefax: +886-4-2305 0878
Thailand
GRUNDFOS (Thailand) Ltd. Phone: +66-2-725 8999 Telefax: +66-2-725 8998
Turkey
GRUNDFOS POMPA San. ve Tic. Ltd. Sti. Phone: +90 - 262-679 7979 Telefax: +90 - 262-679 7905 E-mail: satis@grundfos.com
Ukraine
Бізнес Центр Європа Телефон : (+38 044) 237 04
00 Факс.: (+38 044) 237 04 01
United Arab Emirates
GRUNDFOS Gulf Distribution Phone: +971-4- 8815 166 Telefax: +971-4-8815 136
United Kingdom
GRUNDFOS Pumps Ltd. Phone: +44-1525-850000 Telefax: +44-1525-850011
U.S.A.
GRUNDFOS Pumps Corporation Phone: +1-913-227-3400 Telefax: +1-913-227-3500
Uzbekistan
Grundfos Tashkent, Uzbekistan The Representative Office of Grundfos Kazakhstan in Uzbekistan Телефон: (+998) 71 150 3290 / 71 150 3291 Факс: (+998) 71 150 3292
Addresses revised
05.12.2016
Grundfos companies
98995255 0217
ECM: 1202699
www.grundfos.com
www.grundfos.com
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owned by Grundfos Holding A/S or Grundfos A/S, Denmark. All rights reserved worldwide.
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