Grundfos A Series, CRE 1, CRE 3, CRE 5, CRNE 3 Service Instructions Manual

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Service instructions
CRE 1, CRE 3 and CRE 5 Model A
50/60 Hz 1/3~
1.1 Nameplate ...........................................................................................................................................................2
1.2 Type key..............................................................................................................................................................3
2. Tightening torques and lubricants................................................................................................. 4
3. Service tools .................................................................................................................................... 5
3.1 Special tools .................................................... ... ..................................... ............................................................5
3.2 Standard tools......................................................................................................................................................6
3.3 Torque tools.........................................................................................................................................................6
4. Dismantling and assembly ............................................................................................................. 7
4.1 General................................................................................................................................................................7
4.2 Replacement of motor ............................................................ .................................... ... ......................................8
4.3 Replacement of shaft seal............................... ..................................... ... .. ..........................................................9
4.4 Dismantling and assembly of pump main parts.................................................................................................10
4.5 Dismantling and assembly of chamber stack ....................................................................................................11
4.6 Dismantling and assembly of base and pump head..........................................................................................12
4.7 Checking and replacing parts...................................... ......................................................................................13
5. Order of assembly for chambers and impellers ......................................................................... 14
5.1 CRE 1 and CRE 3.................................................. .................................... ... .....................................................14
5.2 CRE 5................................ .................................... ............................................................................................15
96547191 0407
GB
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1. Type identification
This section shows the type key, the nameplate and the codes that can appear in the variant code.
Note: As codes can be combined, a code position may contain more than one letter.
1.1 Nameplate
3
10
1
2
CRE5-10 AN-FGJ-A-E-HUB
Type
Model
6 7 8
9
P
2
50Hz
nn
H
max
QQ
96439820
HH
max max
A96459132P10117
1.50
kW kW
2900
68
49.8 25/120
-1
min m
3
33
m/h
5.7
mm
bar / C
MADE IN DENMARK
60Hz
o
5
4
P
2
H
max
CCW
1.50
2900
68
5.7
49.8
min m m/h
11
-1
12 13 14 15
17
Pos. Description Pos. Description
1 Type designation. See 1.2 Type key 10 Head at rated flow rate, 50 Hz 2 Model 11 3 Product number 12 Speed, 60 Hz 4 Place of production 13 Head against closed valve, 60 Hz 5 Production year and week 14 Rated flow rate, 60 Hz
P
, 50 Hz
6
2
7 Speed, 50 Hz 16 Maximum pressure and temperature 8 Head against closed valve, 50 Hz 17 Country of production 9 Rated flow rate, 50 Hz 18 Direction of rotation (CCW = counterclockwise)
1816
TM02 1628 1701
P
, 60 Hz
2
15 Head at rated flow rate, 60 Hz
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1.2 Type key
Example CRE 5 - 10 X- X- X- X- XXXX
Type range Rated flow rate in m³/h Number of stages Code for pump version
A = Basic version G = Pump for booster system N = Pump with pressure sensor U = NEMA version
Code for pipe connection A = Oval flange FGJ = DIN, ANSI and JIS flange
Code for pump materials A = Pump head and base: Cast iron
Other wetted parts: Stainless steel
Code for rubber parts E = EPDM V = FKM
Code for shaft seal HUBE/V = Balanced cartridge seal; rotating face: tungsten carbide;
HUUE/V = Balanced cartridge seal; rotating face: tungsten carbide;
stationary seat: resin-impregnated carbon; O-rings, see code for rubber parts.
stationary seat: tungsten carbide; O-rings, see code for rubber parts.
DIN W.-Nr. 1.4301
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2. Tightening torques and lubricants
Pos. Description Number Dim. Torque [Nm] Lubricant
7a Screw 4 M4 2
M6 13
9 Hexagon socket head screw 4
M10 62
18 Air vent screw (spindle) 1 ½" (M8) 35 (3)
25 Drain plug with bypass valve (spindle) 1 ½" (M10) 35 (5) 26 Staybolt 4 M12 THREAD-EZE
M6 10
28 Hexagon head screw 4
M12 40 35 Hexagon head screw 4 M10 23 THREAD-EZE 36 Nut 4 M12 50 THREAD-EZE 37 O-ring 2 ø137.5 x 3.3 Rocol 22
47a Bearing ring See 5. Order of assembly for chambers and impellers Rocol 22
67 Lock nut 1 M8 18 Gardolube L 6034
105 Shaft seal 1 M28 35 113 Set screw 3 M5 2.5
THREAD-EZE, part no. SV9997 (0.5 l). Gardolube L 6034, part no. SV9995 (1 l). Rocol 22, part no. RM2924 (1 kg).
THREAD-EZEM8 31
Soapy water23 Plug 1 ½" 35
THREAD-EZEM8 12
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3. Service tools
TM02 0846 0401
3.1 Special tools
Pos. Description For pos. Suppl. information Part no.
A Shaft holder for assembly SV0040 B Tu bular box spanner for shaft seal 105 SV2007 C Puller 65 SV0239 D Circlip pliers (not used for CR) SV2014 E Tool for outer sleeve 55 V7170478 F Tool for corrugated spring 60 V7170227
G Tool for O-ring 37 V7170230
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