Groen HY-3E, (2)HY-3E, HY-5E Operation Manual

OPERATOR MANUAL OM-HY-5E/HY-3E
Part Number 148666
Rev. B
DOMESTIC
MODELS: HY-3E,(2)HY-3E,
HY-5E, (2)HY-5E HyPerSteam™ Atmospheric Convection Steamer
(Re-Designed)
Self-Contained Electric Heated Capacity: 5 Steamer Pans [per cavity] (HY-5E)
3 Steamer Pans [per cavity] (HY-3E) (12" x 20" x 2 1/2")
THIS MANUAL MUST BE RETAINED FOR FUTURE REFERENCE. READ, UNDERSTAND AND FOLLOW THE INSTRUCTIONS AND WARNINGS CONTAINED IN THIS MANUAL.
FOR YOUR SAFETY DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS AND LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE
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important information I keep for operator I important information
OPERATOR MANUAL
Part Number 148666 Rev. E
OM-HY-5E/HY-3E
IMPORTANT — READ FIRST — IMPORTANT
WARNING: THE UNIT MUST BE INSTALLED BY PERSONNEL QUALIFIED TO WORK WITH
ELECTRICITY AND PLUMBING. IMPROPER INSTALLATION CAN CAUSE INJURY TO PERSONNEL AND/OR DAMAGE TO THE EQUIPMENT. THE UNIT MUST BE INSTALLED IN ACCORDANCE WITH APPLICABLE CODES.
CAUTION: SHIPPING STRAPS ARE UNDER TENSION AND CAN SNAP BACK WHEN CUT.
CAUTION: DO NOT INSTALL THE UNIT IN ANY WAY WHICH WILL BLOCK THE SIDE VENTS, OR
WITHIN 12 INCHES OF A HEAT SOURCE SUCH AS A BRAISING PAN, DEEP FRYER, CHAR BROILER OR KETTLE.
CAUTION: LEVEL THE UNIT FRONT TO BACK, OR PITCH IT SLIGHTLY TO THE REAR, TO AVOID
DRAINAGE PROBLEMS.
WARNING: FOLLOW THE WIRING DIAGRAM EXACTLY WHEN CONNECTING A UNIT TO AVOID
DAMAGE OR INJURY.
CAUTION: DO NOT USE PLASTIC PIPE. DRAIN MUST BE RATED FOR BOILING WATER.
WARNING: DO NOT CONNECT THE DRAIN DIRECTLY TO A BUILDING DRAIN.
WARNING: BLOCKING THE DRAIN IS HAZARDOUS.
Important: Improper drain connection will void warranty.
Important: Do not allow any water traps in the line. A trap can cause pressure to build up inside the
cavity during steaming, which will make the door gasket leak.
WARNING: WHEN YOU OPEN THE DOOR, STAY AWAY FROM STEAM COMING OUT OF THE UNIT.
STEAM CAN CAUSE BURNS.
WARNING: BEFORE CLEANING THE OUTSIDE OF THE STEAMER, DISCONNECT THE ELECTRIC
POWER SUPPLY. KEEP WATER AND CLEANING SOLUTIONS OUT OF CONTROLS AND ELECTRICAL COMPONENTS. NEVER HOSE OR STEAM CLEAN ANY PART OF THE UNIT.
WARNING: ALLOW COOKING CHAMBER TO COOL BEFORE CLEANING.
WARNING: CAREFULLY READ THE WARNINGS AND FOLLOW THE DIRECTIONS ON THE LABEL OF
EACH CLEANING AGENT.
USE SAFETY GLASSES AND RUBBER GLOVES AS
RECOMMENDED BY DELIMING AGENT MANUFACTURER.
WARNING: DO NOT MIX DE-LIMING AGENTS (ACID) AND DE-GREASERS (ALKALI).
WARNING: DO NOT PUT HANDS OR TOOLS INTO THE COOKING CHAMBER UNTIL THE FAN HAS
STOPPED TURNING.
WARNING: DO NOT OPERATE THE UNIT UNLESS THE REMOVABLE RIGHT SIDE PANEL HAS BEEN
RETURNED TO ITS PROPER LOCATION.
NOTICE: DO NOT USE A CLEANING OR DE-LIMING AGENT THAT CONTAINS ANY SULFAMIC ACID
OR ANY CHLORIDE, INCLUDING HYDROCHLORIC ACID. IF THE CHLORIDE CONTENT OF ANY PRODUCT IS UNCLEAR, CONSULT THE MANUFACTURER.
NOTICE: DO NOT USE ANY DE-GREASER THAT CONTAINS POTASSIUM HYDROXIDE OR SODIUM
HYDROXIDE OR THAT IS ALKALINE.
WARNING: USE OF ANY REPLACEMENT PARTS OTHER THAN THOSE SUPPLIED BY GROEN OR
THEIR AUTHORIZED DISTRIBUTOR VOIDS ALL WARRANTIES AND CAN RESULT IN BODILY INJURY TO THE OPERATOR AND DAMAGE THE EQUIPMENT. SERVICE BY OTHER THAN FACTORY-AUTHORIZED PERSONNEL WILL VOID ALL WARRANTIES.
WARNING: HIGH VOLTAGE EXISTS INSIDE CONTROL COMPARTMENTS. DISCONNECT FROM
BRANCH CIRCUIT BEFORE SERVICING. FAILURE TO DO SO CAN RESULT IN SERIOUS INJURY OR DEATH.
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OM-HY-5E/HY-3E
TROUBLESHOOTING .................................................................. 13
SERVICE LOG ........................................................................
WARRANTY PROTECTION ..............................................................
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Table of Contents
OPERATOR WARNINGS ................................................................. 2
REFERENCES ......................................................................... 3
EQUIPMENT DESCRIPTION .............................................................. 4
INSPECTION AND UNPACKING ........................................................... 4
WATER CONDITIONING ................................................................. 5
INSTALLATION AND START-UP ........................................................... 6
OPERATION ........................................................................... 9
CLEANING ........................................................................... 11
MAINTENANCE ....................................................................... 13
PARTS LIST........................................................................... 14
WIRING DIAGRAM .....................................................................
References
UNDERWRITERS LABORATORIES, INC. 333 Pfingsten Road Northbrook, Illinois 60062
NATIONAL FIRE PROTECTION ASSOCIATION 60 Batterymarch Park Quincy, Massachusetts 02269
NFPA/70 The National Electr
ical Code
NATIONAL SANITATION FOUNDATION 3475 Plymouth Road Ann Arbor, Michigan 48106
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NSF INTERNATIONAL 789 N. Dixboro Rd. P.O. Box 130140 Ann Arbor, Michigan 48113-0140
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OM-HY-5E/HY-3E
The HY-3E steamer holds three standard 12" x 20" x 2½” steamer pans.
The HY-5E holds up to five pans.
Equipment Description
Your Groen HY-5E or HY-3E HyPerSteam Convection Steamer is designed to give years of service. It has a stainless steel cavity (cooking chamber) which is served by an independent atmospheric steam generator which is electrically­heated. A powerful blower circulates the steam in the cavity to increase heating efficiency.
The cavity holds up to five (HY-5E) or three (HY-3E) steam table pans (12" x 20" x 2½" deep). An 18 gauge stainless steel case encloses the cavity, the steam generator and the control compartment that houses electrical components. Door hinges are reversible (the door may be set to open from the left or right). Operating Controls are on the front panel.
HY-3E and HY-5E steamers are equipped with fully electronic controls and a button-activated, pre­programmed CLEAN cycle. These units are readily identified by their unique control panels. The On­Off switch is operated by touch pad controls, and the distinctive symbol for steam is integrated into the panel. The new models also have fewer panel louvers on the right side.
From the rear HY-3E and HY-5E units are distinguished by the addition of a fuse box, which lets operators change fuses without removing panels.
The drain system on all models includes a spray condenser, which helps keep steam from escaping from the chamber and cools drain water.
Inspection and Unpacking
The Steamer will be deliv ered completely assembled in a heavy shipping carton strapped to a skid. On receipt, inspect carton carefully for exterior damage.
CAUTION SHIPPING STRAPS ARE UNDER TENSION AND CAN SNAP BACK WHEN CUT.
Carefully cut the straps and detach the sides of the carton from the skid. Pull the carton up off the unit. Be careful to avoid personal injury or equipment damage from staples which might be left in the carton walls.
CAUTION THE HY-5E WEIGHS 230 POUNDS (104 KG). THE THE HY-3E WEIGHS 180 POUNDS (82 KG). YOU SHOULD GET HELP AS NEEDED TO LIFT THIS WEIGHT SAFELY.
Write down the model number, serial number and installation date. Keep this information for reference. Space for these entries is provided at the top of the Service Log in the back of this manual.
When starting installation, check packing materials to make sure loose parts such as the condensate drip tray are not discarded with this material.
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Models built since 1998 have a fuse box mounted on the rear.
Water Conditioning
It is essential to supply the steam generator with water that will not form scale. Even though the steam generator is engineered to minimize scale formation, scale development depends on the hardness of your water and the number of hours per day you operate the equipment.
Most water supplies are full of minerals which form scale. It is this scale which could lead to an early component failure.
Your water utility can tell you about the minerals in your water. The water going to the steam generator should have more than
10 to 30 parts per million (ppm) total dissolved solids (TDS) and should have a pH (acidity rating) of 7.0 or higher. Please follow these simple precautions:
1. The best way to prevent scale is to use a Groen
PureSteem™ Water Treatment System which has been specifically designed for Groen steamers and combination ovens. Do not rely on unproven water treatment systems sold for scale prevention and removal. They are not
specifically designed to work with Groen steamers and combination ovens.
2. A well-maintained water treatm
ent system and a regular cartridge replacement schedule is essential.
3. Using a Groen PureSteem™ Water Treatment System will provide longer steam generator/boiler life, higher steam capacity, and reduce maintenance requirements.
4. If you notice a slowdown in steam production or an increase in deliming, have the steamer checked for scale build-up. This could be an indication that the water treatment cartridges need replacing. Heavy scale reduces the unitʼs ability to boil water, and can even cause component failure.
MINIMIZE SCALE P
ROBLEMS BY USING AND MAINTAINING A SOFTENER AND BY CLEANING (DELIMING) THE STEAMER REGULARLY.
On both the HY-3E and HY-5E, the dual water connections are side by side on the rear of the unit. When seen from from the back of the unit, the treated (softened) water intake is on the right.
OM-HY-5E/HY-3E
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OM-HY-5E/HY-3E
Installation and Start-Up
WARNING THE UNIT MUST BE INSTALLED BY PERSONNEL WHO ARE QUALIFIED TO WORK WITH ELECTRICITY AND PLUMBING. IMPROPER INSTALLATION CAN CAUSE INJURY TO PERSONNEL AND/OR DAMAGE
TO THE EQUIPMENT. THE UNIT MUST BE INSTALLED IN ACCORDANCE WITH APPLICABLE CODES
.
CAUTION DO NOT INSTALL THE UNIT WITH THE RIGHT OR LEFT SIDE VENTS BLOCKED OR WITHIN 12 INCHES OF A HEAT SOURCE (SUCH AS A BRAISING PAN, DEEP FAT FRYER, CHARBROILER OR KETTLE).
TO AVOID DRAINAGE PROBLEMS, LEVEL THE UN
IT FRONT TO BACK.
1. Electrical Supply Connection
A. Panel Removal
Open the wiring and control panel by removing screws from the right side panel. Slide the panel forward, and set it aside.
B. Supply Voltage
The unit must be operated at the rated nameplate voltage.
C. Phase Selection
Refer to steamer schematics (Pages 20-21) for wiring information.
CAUTION EACH UNIT MUST HAVE A SEPARATE GROUND WIRE FOR SAFE OPERATION.
D. Terminal Block
The terminal block for incoming power is located at the back of the control compartment. The
ground terminal is located in the wiring
compartment near the terminal block.
E. Supply W ire
To determine the type of wire you need for the power supply, find the operating voltage and number of phases on the unit data plate. Refer to the table below or to the label on the unitʼs back for correct wire size and temperature rating. The equipment grounding wire must comply with the National Electrical Code (NEC) requirements. The schematic on the inside of the unitʼs right side cover gives directions for proper connection of the termina
l block jumpers. The specified wire must be used, or the unit will not meet Underwriters Laboratories and NEC requirements. The knockout hole is sized for a ¾ inch conduit fitting on the HY-3E and for a one inch conduit fitting on the HY-5E.
WARNING
TO AVOID DAMAGE OR PERSONAL INJURY, FOLLOW THE ELECTRICAL SCHEMATIC EXACTLY WHEN CONNECTING THE UNIT.
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ELECTRICAL SUPPLY CONNECTIONS
FIELD WIRING TABLE - USE COPPER WIRE ONLY - INSULATION RATING THHN (90ºC)
VOLTAGE
(60 Hz Only)
KW FIELD WIRING RATED CURRENT DEMAND
HY-3E HY-5E HY-3E HY-5E HY-3E HY-
5E
480 3 PHASE 8.1 15.5 14 AWG 12 AWG 10 Amps 18.6 Amps
240 1 PHASE 8.1 15.5 8 AWG 4 AWG 33 Amps 64.6 Amps
240 3 PHASE 8.1 15.5 10 AWG 8 AWG 20 Amps 37.3 Amps
208 1 PHASE 8.1 15.5 8 AWG 4 AWG 39 Amps 74.5 Amps
208 3 PHASE 8.1 15.5 10 AWG 6 AWG 23 Amps 43.0 Amps
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