Grizzly T26471 User guide

MODEL T26471
51" SLIP ROLL
OWNER'S MANUAL
(For models manufactured since 02/14)
COPYRIGHT © APRIL, 2014 BY GRIZZLY INDUSTRIAL, INC.,
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#DM16204 PRINTED IN CHINA
This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators.
Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.
The owner of this machine/tool is solely responsible for its safe use. This responsibility includes but is not limited to proper installation in a safe environment, personnel training and usage authorization, proper inspection and maintenance, manual availability and compre­hension, application of safety devices, cutting/sanding/grinding tool integrity, and the usage of personal protective equipment.
The manufacturer will not be held liable for injury or property damage from negligence, improper training, machine modifications or misuse.
Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
Lead from lead-based paints.
Crystalline silica from bricks, cement and other masonry products.
Arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: Work in a well ventilated area, and work with approved safety equip­ment, such as those dust masks that are specially designed to filter out microscopic particles.
Table of Contents
INTRODUCTION ............................................... 2
Machine Description ...................................... 2
Contact Info.................................................... 2
Manual Accuracy ........................................... 2
Identification ................................................... 3
Machine Data Sheet ...................................... 4
SECTION 1: SAFETY ....................................... 5
Safety Instructions for Machinery .................. 5
Additional Safety for Slip Rolls ...................... 7
SECTION 2: SETUP ......................................... 8
Unpacking ...................................................... 8
Needed for Setup ........................................... 8
Inventory ........................................................ 8
Cleanup .......................................................... 9
Site Considerations ...................................... 10
Lifting & Placing ........................................... 11
Anchoring to Floor ....................................... 12
Assembly ..................................................... 12
SECTION 3: OPERATIONS ........................... 13
Basic Controls .............................................. 13
Preparation .................................................. 14
Flat Rolling ................................................... 14
Creating Bends ............................................ 15
Creating Cylinders ....................................... 17
Bending Wire ............................................... 19
Removing Workpiece ................................... 20
SECTION 4: ACCESSORIES ......................... 21
SECTION 5: MAINTENANCE ......................... 23
Schedule ...................................................... 23
Lubrication ................................................... 23
Cleaning ....................................................... 23
SECTION 6: SERVICE ................................... 24
Troubleshooting ........................................... 24
SECTION 7: PARTS ....................................... 25
Main ............................................................. 25
WARRANTY & RETURNS ............................. 29
INTRODUCTION
We are proud to provide a high-quality owner’s manual with your new machine!
We
instruc­tions, specifications, drawings, and photographs contained inside. Sometimes we make mistakes, but
also
means that
you receive will be slightly different than what is shown in the manual
If you find this to be the case, and the difference between the manual and machine leaves you confused about a procedure for an updated version. W
manuals
and
www.grizzly.com
Alternatively, you can call our Technical Support for help. Before calling, please write down the
Manufacture Date
stamped into the machine ID label (see below). This infor­mation helps us determine if updated documenta­tion is available for your machine.
We stand behind our machines. If you have any questions or need help, use the information below to contact us. Before contacting, please get the serial number and manufacture date of your machine. This will help us help you faster.
We want your feedback on this manual. What did you like about it? Where could it be improved? Please take a few minutes to give us feedback.
Machine Description
The Model T26471 can quickly adjust to create cone, spiral or continuous cylindrical shapes with sheet metal up to 15 gauge. It can also be used to straighten sheet metal in some instances, and bend wire using the
The Model T26471 features a quick-release upper roller for the easy release of cylindrical workpieces from the machine.
5
16", 3⁄8", and 1⁄2 " grooves.
Contact Info
Grizzly Technical Support
1203 Lycoming Mall Circle
Muncy, PA 17756
Phone: (570) 546-9663
Email: techsupport@grizzly.com
Grizzly Documentation Manager
P.O. Box 2069
Bellingham, WA 98227-2069
Email: manuals@grizzly.com
Manual Accuracy
made every effort to be exact with the
our policy of continuous improvement
sometimes the machine
.
, check our website
e post current
manual updates for free on our website at
.
and Serial Number
Manufacture Date
Serial Number
-2-
Model T26471 (Mfd. Since 02/14)
Identification
A
B
C
Figure 1. T26471 front and side machine identification.
Identification List
A. Top Roller B. Bottom Roller C. Machine Base D. Easy Release Handle E. Rear Roller F. Radius Adjustment Knob G. Thickness Adjustment Knob H. Crank Handle I. Crank J. Locking Knurled Thumb Screw
Sample Illustration
Throughout this manual, diagrams are used to illustrate how the components of the machine are used during the various steps of operation.
D
J
E
I
F
H
H
I
D
J
G
A
E
B
CCW
G
Front Rear
Bold, solid lines indicate that this component is used in this step.
F
Familiarize yourself with the following illustration, its relationship to the machine, and the symbols used in it before proceeding through this manual.
Model T26471 (Mfd. Since 02/14)
CW
CCW
Light, dashed lines indicate that this component is not used in this step.
Arrows indicate the direction of movement of a component.
Rotational arrows indicate the direction a component must be turned. CW=Clockwise CCW=Counterclockwise
-3-
MACHINE DATA
SHEET
Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901
MODEL T26471 51" SLIP ROLL
Product Dimensions:
Weight.............................................................................................................................................................. 462 lbs.
Width (side-to-side) x Depth (front-to-back) x Height............................................................... 72 x 20-1/2 x 42-1/2 in.
Footprint (Length x Width)..................................................................................................................... 58 x 20-1/2 in.
Shipping Dimensions:
Type.......................................................................................................................................................... Wood Crate
Content........................................................................................................................................................... Machine
Weight.............................................................................................................................................................. 510 lbs.
Length x Width x Height....................................................................................................................... 73 x 23 x 45 in.
Main Specifications:
Capacities
Maximum Width......................................................................................................................................... 51 in.
Maximum Thickness Mild Steel.......................................................................................................... 15 Gauge
Slip Roll Minimum Cylinder Diameter.......................................................................................................... 3 in.
Slip Roll Roller Diameter.............................................................................................................................. 3 in.
Slip Roll Wire Sizes.................................................................................................................. 5/16, 3/8, 1/2 in.
Construction
Frame......................................................................................................................................................... Steel
Head and Tail Supports.............................................................................................................................. Steel
Rollers...................................................................................................................................... Hardened Steel
Other Specifications:
Country Of Origin ............................................................................................................................................... China
Warranty ........................................................................................................................................................... 1 Year
Approximate Assembly & Setup Time ........................................................................................................ 15 Minutes
Serial Number Location ................................................................................................................... Machine ID Label
Features:
Quick release top roller Easily adjustable rollers Hardened steel gearing and rollers
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Model T26471 (Mfd. Since 02/14)
SECTION 1: SAFETY
For Your Own Safety, Read Instruction
Manual Before Operating This Machine
The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words intended to convey the level of impor­tance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures. Always use common sense and good judgment.
Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury. It may also be used to alert against unsafe practices.
This symbol is used to alert the user to useful information about
NOTICE
proper operation of the machine.
Safety Instructions for Machinery
OWNER’S MANUAL. Read and understand this
owner’s manual BEFORE using machine.
TRAINED OPERATORS ONLY. Untrained oper­ators have a higher risk of being hurt or killed. Only allow trained/supervised people to use this machine. When machine is not being used, dis­connect power, remove switch keys, or lock-out machine to prevent unauthorized use—especially around children. Make workshop kid proof!
DANGEROUS ENVIRONMENTS. Do not use machinery in areas that are wet, cluttered, or have poor lighting. Operating machinery in these areas greatly increases the risk of accidents and injury.
MENTAL ALERTNESS REQUIRED. Full mental alertness is required for safe operation of machin­ery. Never operate under the influence of drugs or alcohol, when tired, or when distracted.
ELECTRICAL EQUIPMENT INJURY RISKS. You can be shocked, burned, or killed by touching live electrical components or improperly grounded machinery. To reduce this risk, only allow qualified service personnel to do electrical installation or repair work, and always disconnect power before accessing or exposing electrical equipment.
DISCONNECT POWER FIRST. nect machine from power supply BEFORE making adjustments, changing tooling, or servicing machine. This prevents an injury risk from unintended startup or contact with live electrical components.
EYE PROTECTION. Always wear ANSI-approved safety glasses or a face shield when operating or observing machinery to reduce the risk of eye injury or blindness from flying particles. Everyday eyeglasses are NOT approved safety glasses.
Always discon-
Model T26471 (Mfd. Since 02/14)
-5-
WEARING PROPER APPAREL. Do not wear clothing, apparel or jewelry that can become entangled in moving parts. Always tie back or cover long hair. Wear non-slip footwear to avoid accidental slips, which could cause loss of work­piece control.
HAZARDOUS DUST. Dust created while using machinery may cause cancer, birth defects, or long-term respiratory damage. Be aware of dust hazards associated with each workpiece material, and always wear a NIOSH-approved respirator to reduce your risk.
HEARING PROTECTION. Always wear hear­ing protection when operating or observing loud machinery. Extended exposure to this noise without hearing protection can cause permanent hearing loss.
REMOVE ADJUSTING TOOLS. Tools left on machinery can become dangerous projectiles upon startup. Never leave chuck keys, wrenches, or any other tools on machine. Always verify removal before starting!
USE CORRECT TOOL FOR THE JOB. Only use this tool for its intended purpose—do not force it or an attachment to do a job for which it was not designed. Never make unapproved modifica­tions—modifying tool or using it differently than intended may result in malfunction or mechanical failure that can lead to personal injury or death!
AWKWARD POSITIONS. Keep proper footing and balance at all times when operating machine. Do not overreach! Avoid awkward hand positions that make workpiece control difficult or increase the risk of accidental injury.
CHILDREN & BYSTANDERS. Keep children and bystanders at a safe distance from the work area. Stop using machine if they become a distraction.
FORCING MACHINERY. Do not force machine. It will do the job safer and better at the rate for which it was designed.
NEVER STAND ON MACHINE. Serious injury may occur if machine is tipped or if the cutting tool is unintentionally contacted.
STABLE MACHINE. Unexpected movement dur­ing operation greatly increases risk of injury or loss of control. Before starting, verify machine is stable and mobile base (if used) is locked.
USE RECOMMENDED ACCESSORIES. Consult this owner’s manual or the manufacturer for rec­ommended accessories. Using improper acces­sories will increase the risk of serious injury.
UNATTENDED OPERATION. To reduce the risk of accidental injury, turn machine OFF and ensure all moving parts completely stop before walking away. Never leave machine running while unattended.
MAINTAIN WITH CARE. Follow all maintenance instructions and lubrication schedules to keep machine in good working condition. A machine that is improperly maintained could malfunction, leading to serious personal injury or death.
CHECK DAMAGED PARTS. Regularly inspect machine for any condition that may affect safe operation. Immediately repair or replace damaged or mis-adjusted parts before operating machine.
MAINTAIN POWER CORDS. When disconnect­ing cord-connected machines from power, grab and pull the plug—NOT the cord. Pulling the cord may damage the wires inside. Do not handle cord/plug with wet hands. Avoid cord damage by keeping it away from heated surfaces, high traffic areas, harsh chemicals, and wet/damp locations.
GUARDS & COVERS. Guards and covers reduce accidental contact with moving parts or flying debris. Make sure they are properly installed, undamaged, and working correctly.
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EXPERIENCING DIFFICULTIES. If at any time you experience difficulties performing the intend­ed operation, stop using the machine! Contact our Technical Support at (570) 546-9663.
Model T26471 (Mfd. Since 02/14)
Additional Safety for Slip Rolls
METAL EDGES. Sharp edges on sheet metal can
result in severe cuts. Always wear leather gloves and buttoned long-sleeves when working with sheet metal. Always chamfer and debur metal edges.
BACK INJURIES. The cranking motion required to operate this slip roll is potentially harmful if proper technique is not used. To avoid back inju­ries, keep your back vertical and never over-exert yourself or operate the slip roll in awkward posi­tions.
CRUSHING & PINCHING INJURIES. Slip rolls can quickly crush or pinch fingers or hands. Never place fingers or hands between or near the rollers during operation.
Like all machinery there is potential danger when operating this machine. Accidents are frequently caused by lack of familiarity or failure to pay attention. Use this machine with respect and caution to decrease the risk of operator injury. If normal safety pre­cautions are overlooked or ignored, serious personal injury may occur.
SECURING SLIP ROLL. Before using, secure
the slip roll to the floor so it can withstand the dynamic forces involved with forming sheet metal. Otherwise, it may move or tip during operation, causing serious injury or property damage.
TOOLS IN POOR CONDITION. Using the slip roll with loose or damaged hardware could result in sudden, uncontrolled movements during use. Inspect the slip roll for any cracked linkage, con­trols, or loose fasteners. Correct any problems before use.
No list of safety guidelines can be complete. Every shop environment is different. Always consider safety first, as it applies to your individual working conditions. Use this and other machinery with caution and respect. Failure to do so could result in serious per­sonal injury, damage to equipment, or poor work results.
Model T26471 (Mfd. Since 02/14)
-7-
SECTION 2: SETUP
Your machine was carefully packaged for safe transportation. Remove the packaging materials from around your machine and inspect it. If you discover any damage, please call us immediately
at (570) 546-9663
Save the containers and all packing materials for possible inspection by the carrier or its agent.
Otherwise, filing a freight claim can be difficult.
When you are completely satisfied with the condi­tion of your shipment, inventory the contents.
Keep children and pets away from plastic bags or packing materials shipped with this
The following is a list of items shipped with your machine. Before beginning setup, lay these items out and inventory them.
If any non-proprietary parts are missing (e.g. a nut or a washer), we will gladly replace them; or for the sake of expediency, replacements can be obtained at your local hardware store.
Unpacking
for advice.
SUFFOCATION HAZARD!
Inventory
Box 1 (Figure 2) Qty
A. 51" Slip Roll ................................................ 1
B. Crank Handle ............................................. 1
A
machine. Discard immediately.
Needed for Setup
The following are needed to complete the setup process, but are not included with your machine.
Description Qty
Additional People ....................................... 1
Safety Glasses (for each person) ............... 1
Cleaner/Degreaser (Page 9) ...... As Needed
Disposable Shop Rags ............... As Needed
Mounting Hardware (Page 12) ... As Needed
Forklift ......................................................... 1
Lifting Straps (rated for 1000 lbs.) .............. 2
Screwdriver Flat Head #2 ........................... 1
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B
Figure 2. T26471 inventory.
NOTICE
If you cannot find an item on this list, care­fully check around/inside the machine and packaging materials. Often, these items get lost in packaging materials while unpack­ing or they are pre-installed at the factory.
Model T26471 (Mfd. Since 02/14)
The unpainted surfaces of your machine are coated with a heavy-duty rust preventative that prevents corrosion during shipment and storage. This rust preventative works extremely well, but it will take a little time to clean.
Be patient and do a thorough job cleaning your machine. The time you spend doing this now will give you a better appreciation for the proper care of your machine's unpainted surfaces.
There are many ways to remove this rust preven­tative, but the following steps work well in a wide variety of situations. Always follow the manufac­turer’s instructions with any cleaning product you use and make sure you work in a well-ventilated area to minimize exposure to toxic fumes.
Before cleaning, gather the following:
Disposable rags
Cleaner/degreaser (WD•40 works well)
Safety glasses & disposable gloves
Plastic paint scraper (optional)
Basic steps for removing rust preventative:
1.
2.
3.
4.
Many cleaning solvents
work in a well-ventilated
Avoid chlorine-based solvents, such as
Cleanup
Gasoline and petroleum products have low flash points and can explode or cause fire if used to clean machinery. Avoid using these products to clean machinery.
Put on safety glasses.
Coat the rust preventative with a liberal
amount of cleaner/degreaser, then let it soak for 5–10 minutes.
Wipe off the surfaces. If your cleaner/degreas-
er is effective, the rust preventative will wipe off easily. If you have a plastic paint scraper, scrape off as much as you can first, then wipe off the rest with the rag.
are toxic if inhaled. Only
area.
NOTICE
acetone or brake parts cleaner, that may damage painted surfaces.
T23692—Orange Power Degreaser
A great product for removing the waxy shipping grease from your machine during clean up.
Figure 3. T23692 Orange Power Degreaser.
Repeat Steps 2–3 as necessary until clean,
then coat all unpainted surfaces with a quality metal protectant to prevent rust.
Model T26471 (Mfd. Since 02/14)
-9-
Site Considerations
Weight Load
for the weight
of your machine. Make sure that the surface upon
of the machine, additional equipment that may be
-
Physical Environment
The physical environment where the machine is operated is important for safe operation and longevity of components. For best results, oper ate this machine in a dry environment that is free from excessive moisture, hazardous chemi cals, airborne abrasives, or extreme conditions. Extreme conditions for this type of machinery are generally those where the ambient temperature range exceeds 41°–104°F; the relative humidity range exceeds 20–95% (non-condensing); or the environment is subject to vibration, shocks, or bumps.
Shadows, glare, or strobe effects that may distract
Space Allocation
Consider the largest size of workpiece that will be processed through this machine and provide enough space around the machine for adequate operator material handling or the installation of auxiliary equipment. With permanent installations, leave enough space around the machine to open or remove doors/covers as required by the main tenance and service described in this manual.
See below for required space allocation.
Refer to the Machine Data Sheet
-
-
which the machine is placed will bear the weight
installed on the machine, and the heaviest work piece that will be used. Additionally, consider the weight of the operator and any dynamic loading that may occur when operating the machine.
Lighting
Lighting around the machine must be adequate enough that operations can be performed safely.
or impede the operator must be eliminated.
Children or untrained people may be seriously injured by
-
this machine. Only install in an access restricted location.
-10 -
Figure 4. T26471 working clearances.
72"
Model T26471 (Mfd. Since 02/14)
1
2"
20
Lifting & Placing
get help from other people
HEAV Y LIFT! Straining or crushing injury may occur from improperly lifting machine or some of its parts. To reduce this risk,
Figure 6. Lifting slip roll with forklift forks.
and use a fork lift (or other lifting equipment) rated for weight of this machine.
There are two recommended ways to lift this slip roll: 1) Use the forklift forks, or 2) rig the slip roll with lifting straps attached to the forks of a forklift. If you choose to use lifting straps, make sure each strap is rated for at least 1000 lbs.
To lift and place the slip roll:
1. Move slip roll (while it is still on shipping pal-
let) to installation location.
2. Unbolt slip roll from shipping pallet.
3. Place lifting straps or forks of forklift under
machine where it attaches to stand, as illus­trated in Figure 5 or Figure 6.
4. With help of another person to steady load, use forklift to raise slip roll just enough to clear shipping pallet, then remove shipping pallet.
5. Lower slip roll into place, and mount it to floor as recommended in next subsection.
Figure 5. Lifting slip roll with lifting straps.
Model T26471 (Mfd. Since 02/14)
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Anchoring to Floor
Lag shield anchors with lag screws (see below) are a popular way to anchor machinery to a con­crete floor, because the anchors sit flush with the floor surface, making it easy to unbolt and move the machine later, if needed. However, anytime local codes apply, you MUST follow the anchoring methodology specified by the code.
Assembly
Number of Mounting Holes ............................ 8
Diameter of Mounting Hardware .................
The Model T26471 is top heavy and may tip as a result of the dynamic forces necessary for operation. This machine must be anchored to the floor to prevent tipping or shifting. Because floor materials may vary, floor mounting hardware is not included.
Severe injury may occur from slip roll tip­ping over. Anchor slip roll to floor to prevent tipping as a result of lateral force needed to operate this machine.
3
8"
Anchoring to Concrete Floors
With the exception of the crank handle, the slip roll is fully assembled when shipped. Thread the crank handle into the small end of the crank and tighten, as shown in Figure 8.
Crank
Crank Handle
Figure 8. Threading crank handle onto crank.
Lag Screw
Machine Base
Concrete
Figure 7. Popular method for anchoring
machinery to a concrete floor.
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Flat Washer
Lag Shield Anchor
Drilled Hole
Model T26471 (Mfd. Since 02/14)
SECTION 3: OPERATIONS
To reduce your risk of serious injury, read this entire manual BEFORE
Eye injury hazard! Always wear safety glasses when
using machine.
Damage to your eyes and hands could result from using this machine with­out proper protective gear. Always wear leather gloves and safety glasses, when operating this machine.
If you are not experienced with this type of machine, WE STRONGLY RECOMMEND that you seek additional training outside of this manual. Read books/magazines or get formal training before beginning any proj­ects. Regardless of the content in this sec­tion, Grizzly Industrial will not be held liable for accidents caused by lack of training.
Basic Controls
Use Figure 9 and the descriptions below to become familiar with the basic controls of the slip roll.
A. Crank: Turns the rollers, feeding the
workpiece through the machine.
B. Locking Knurled Thumb Screw: Enables
easy release handle.
C. Easy Release Handle: Releases top roller
from frame for workpiece removal.
D. Radius Adjustment Knob (1 of 2): Raises
and lowers the rear roller to create different sized radius bends.
E. Thickness Adjustment Knob: Raises and
lowers the bottom roller to adjust for different workpiece thicknesses.
C
This machine is designed for cold rolling only. Using a torch or other means for hot rolling will permanently damage and deform the rollers and frame of this machine.
Model T26471 (Mfd. Since 02/14)
B
D
A
Figure 9. T26471 controls.
E
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Preparation
CCW
CCW
CW
Flat Rolling
Before every use, follow these procedures to set up the slip roll for safe, accurate, and efficient use.
To prepare the slip roll for use:
1. Turn thickness adjustment knob to lower
bottom roller to approximately roller (see Figure 10).
Rear Roller
Bottom
Roller
Figure 10. Slip roll preparation.
2. Lower rear roller to lowest position (see Figure 10).
1
/4" below top
This slip roll can be used to flat roll sheet metal up to 15 gauge. This can be done to straighten sheet metal that is slightly out of form.
Note: Plastic deformation is permanent. Once a workpiece has been sharply creased or bent, it cannot be straightened using this slip roll.
The main rollers of this machine present a pinch­ing hazard. Make sure no body part or clothing is near the area between the rollers. Failure to follow this warning may result in fin­gers, hair, or clothing being pulled into the machine, causing personal injury.
To flat roll a workpiece:
1. Place workpiece between top and bottom
rollers, as shown in Figure 11. Turn thick­ness adjustment knob to lift bottom roller until workpiece is held snug between top and bot­tom rollers.
-14-
Figure 11. Raising bottom roller for flat rolling.
Model T26471 (Mfd. Since 02/14)
2. Remove workpiece from between rollers,
CW
then raise bottom roller slightly by rotating
1
thickness adjustment knob approximately
4 turn. Also, make sure rear roller is lowered completely (see Figure 12).
Creating Bends
This slip roll can create constant-radius bends in sheet metal up to 15 gauge.
Note: The method for creating a specific radius is a trial-and-error process. Due to the many varia­tions among metal workpieces, no single position­ing will create the same curve on all materials. We recommend using scrap pieces the same dimen­sions and material as the final workpiece until the desired curve is achieved.
CW
1
Figure 12. Raising bottom roller
4 turn.
3. With help of an assistant, feed workpiece into rollers while turning crank (see Figure 13).
CW
The main rollers of this machine present a pinch­ing hazard. Make sure no body part or clothing is near the area between the rollers. Failure to follow this warning may result in fin­gers, hair, or clothing being pulled into the machine, causing personal injury.
To create a bend in a workpiece:
1. Place workpiece between top and bottom
rollers, as shown in Figure 14. Turn thick­ness adjustment knob to raise bottom roller until workpiece is held snug between top and bottom rollers.
Figure 13. Flat rolling the workpiece.
Model T26471 (Mfd. Since 02/14)
Figure 14. Raising bottom roller.
-15-
2. Turn crank clockwise to feed workpiece until
CW
its leading edge is directly above rear roller, as shown in Figure 15.
Figure 15. Feeding the workpiece.
3. Turn radius adjustment knobs to lift rear roller
until desired radius bend is reached (see Figure 16). Make sure to turn knobs equal amounts so rear roller is always parallel with other rollers. Failure to do so will create a larger radius on one end than the other, resulting in a cone or spiral shape.
This machine poses a cut­ting hazard if workpieces are not properly handled. If necessary, get assistance to support workpiece. Make sure all helpers are wearing leather gloves and safety glasses when assisting in use of this machine.
Depending on size and shape of workpiece, you may need assistance to support workpiece as it exits machine. Failure to adequately support workpiece may result in workpiece falling, causing injuries.
4. Turn crank to process material through slip
roll. Continue turning until workpiece is com­pletely through top and bottom rollers (see Figure 17).
CW
CW
Figure 17. Processing the workpiece.
Figure 16. Setting the radius.
-16 -
Model T26471 (Mfd. Since 02/14)
Creating Cylinders
187⁄
8
"
Circumference
Workpiece
6
" Dia.
C=πD C=3.14 x 6" C=187⁄
8
"
Once you have the necessary length workpiece, follow the steps below to create the cylinder.
This slip roll can be used to easily and accurately create cylinders.
If you know the diameter of the cylinder you want to create, use the formula below to calculate the length of material needed.
C=πD
C=Circumference (Length of Material Needed)
π=Pi (Approximately 3.14)
D=Diameter
Example: Suppose you want to create a 6" diam­eter cylinder. You would use the above formula as follows:
C=
πD
C=3.14 x 6"
7
C=18
8"
Note: The method for creating a specific radius is a trial-and-error process. Due to the many varia­tions among metal workpieces, no single position­ing will create the same curve on all materials.
To create a cylinder:
1. Place workpiece between top and bottom
rollers, as shown in Figure 19. Turn thick­ness adjustment knob to lift the bottom roller until workpiece is held snug between top and bottom rollers.
7
The result of 18
8" indicates that you need to start
with a piece of sheet metal that is approximately
7
8" in length to create a 6" diameter cylin-
18 der.
You can use the slip roll to create a bend with the correct radius so that the two ends meet, forming a 6" diameter cylinder (see Figure 18).
CW
Figure 19. Raising bottom roller.
Figure 18. Calculating circumference example.
Model T26471 (Mfd. Since 02/14)
-17-
2. Turn crank clockwise to feed workpiece until
CW
it is approximately halfway through rollers.
3. Turn radius adjustment knobs to lift rear roller until desired radius bend is reached (see Figure 20). Make sure to turn knobs equal amounts so rear roller is always parallel with other rollers. Failure to do so will create a larger radius on one end than the other, resulting in a cone shape.
Note: Always err on the side of making the
radius too large rather than too small. It is easy to decrease the radius but very difficult to increase the radius later.
5. Rotate workpiece 180˚, insert curved end into slip roll, then process workpiece through machine, as shown in Figures 22–23.
CW
Figure 22. Re-inserting the workpiece.
CW
Figure 20. Setting the radius.
4. Turn crank to process material through slip
roll. Continue turning until workpiece is com­pletely through top and bottom rollers (see Figure 21).
CW
Figure 23. Creating the cylinder.
Figure 21. Processing the workpiece.
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Model T26471 (Mfd. Since 02/14)
6. Continue to process workpiece until cylinder is formed, as shown in Figure 24.
Bending Wire
—If ends of cylinder do not meet, lift rear roll-
er equally at both ends, then process entire cylinder through slip roll again. Repeat as necessary.
—If ends of cylinder overlap, remove cylinder
as described in Removing Workpiece on Page 20. Then, either attempt to increase radius by manually bending it, or scrap workpiece and start at Step 1 with a new workpiece.
CW
This slip roll can be used to shape wires, rods, and small-diameter tubing. The wire grooves can also be used when rolling sheet metal that has a wire bead at one end.
To use the wire grooves:
1. Place workpiece into smallest possible groove
5
on wheel. The three sizes are
16", 3⁄8", and 1⁄2"
(see Figure 25).
Example: Suppose you want to bend a piece
1
4" rod. Though it would fit in any of the
of three grooves, you would use the
5
16" groove since it is the smallest possible groove that the rod will fit into.
Figure 24. Finishing the cylinder.
7. Remove cylinder as described in Removing Workpiece on Page 20.
5
16"
1
3
2"
8
"
Figure 25. Wire grooves.
2. Process material through machine as
described in Creating Bends on Page 15.
—If you want to make a loop of wire, fol-
low instructions in Creating Cylinders on Page 17.
Model T26471 (Mfd. Since 02/14)
-19 -
Removing Workpiece
To remove cylindrical workpieces:
1. Rotate thumb screw shown in Figure 26
counterclockwise until roller handle can be pulled down and flat edges of upper roller bracket are parallel with slots in frame.
3. Rotate handle upward to its vertical position and tighten thumb screw to secure top roller (see Figure 28).
Upper Roller Bracket
Figure 26. Thumb screw loosened and handle
pulled down.
2. Slide top roller out from frame (see Figure
27). Remove workpiece from top roller, then
slide top roller back into frame.
Thumb Screw
Figure 28. Top roller secured.
Figure 27. Roller released (workpiece already
removed from roller for photo clarity).
-20-
Model T26471 (Mfd. Since 02/14)
ACCESSORIES
Installing unapproved accessories may
order online at www.grizzly.com or call 1-800-523-4777
SECTION 4: ACCESSORIES
cause machine to malfunction, resulting in serious personal injury or machine damage. To reduce this risk, only install accessories recommended for this machine by Grizzly.
NOTICE
Refer to our website or latest catalog for additional recommended accessories.
G5618—Deburring Tool with Two Blades
The quickest tool for smoothing freshly sheared metal edges. Comes with two blades, one for steel and aluminum and one for brass and cast iron.
T23094—Pneumatic Sheet Metal Shear
This heavy-duty pneumatic sheet metal shear provides long life and reliable cutting with an ergonomic grip for comfort and stability. Shears most types of plastics and all types of aluminum, tin, and steel.
Figure 30. T23094 Pneumatic Sheet Metal
Shear.
Figure 29. G5618 Deburring Tool.
H5503—Electric Sheet Metal Shear
This electric sheet metal shear features a 1⁄2 HP, 110V, 2500 RPM, 3.8 amp motor with a 360 de­gree adjustable swivel head and variable speed range from 0 to 2500 SPM. Cuts up to 14 gauge in mild steel and 18 gauge in stainless, at up to 150 inches per minute.
Figure 31. H5503 Electric Sheet Metal Shear.
Model T26471 (Mfd. Since 02/14)
-21-
order online at www.grizzly.com or call 1-800-523-4777
G5562—SLIPIT® 1 Qt. Gel
®
G5563—SLIPIT G2871—Boeshield G2870—Boeshield H3788—G96 H3789—G96
12 Oz. Spray
®
T-9 12 Oz. Spray
®
®
Gun Treatment 12 Oz. Spray
®
Gun Treatment 4.5 Oz. Spray
T-9 4 Oz. Spray
Figure 32. Recommended products for protect-
ing unpainted cast iron/steel part on machinery.
T20501—Face Shield Crown Protector 4" T20502—Face Shield Crown Protector 7" T20503—Face Shield Window T20451—“Kirova” Clear Safety Glasses T20452—“Kirova” Anti-Reflective S. Glasses H7194—Bifocal Safety Glasses 1.5 H7195—Bifocal Safety Glasses 2.0 H7196—Bifocal Safety Glasses 2.5
T20502
T20452
T20503
H7194
T20451
G8781—41⁄2" Suction Cup
Handle plate glass, glass mirrors and sheet metal with safety and security. Simple hand lever action provides tremendous gripping power on any flat, smooth material. Buy two Suction Cups for two­handed control!
Figure 33. G8781 Suction Cup.
Figure 34. Safety glasses.
H6136—Air Riveter
If you do a lot of riveting, you can't beat the speed and convenience of a pneumatic riveter. Simply connect to an air compressor and squeeze the trigger for all day riveting. Includes 5 tips, quick connect air fitting and rivet mandrel container.
Figure 35. H6136 Air Riveter.
-22-
Model T26471 (Mfd. Since 02/14)
SECTION 5: MAINTENANCE
Schedule
For optimum performance from your machine, follow this maintenance schedule and refer to any specific instructions given in this section.
Daily Check
Loose mounting bolts.
Damaged rollers
Any other unsafe condition.
Weekly Maintenance:
Clean machine.
Lubricate gears.
Lubricate roller bushings.
Lubrication
Gears
Remove the 5mm cap screws on the gear guard cover, remove it, and apply a dab of NLGI#2 or equivalent grease to the upper roller gears (see Figure 36). Rotate the hand crank several times in both directions to distribute the grease to all gears, then wipe away any excess and re-attach the cover.
Roller Bushings
Use an oil can to apply a few drops of ISO 32 or equivalent oil to the brass bushings of the three rollers on the right side and into the ball oiler on the top of the left side (see Figures 37–38). Rotate the hand crank several times in both directions to distribute the oil, then wipe away any excess.
Roller Bushings
Figure 37. Roller bushings and adjustment
knobs.
Ball Oiler
Gears
Figure 36. Slip roll gears.
Model T26471 (Mfd. Since 02/14)
Figure 38. Ball oiler.
Cleaning
Cleaning the Model T26471 is relatively easy. Periodically wipe down the rollers to remove dust and debris—this ensures rust-promoting material does not remain on the bare metal surfaces.
Treat all unpainted metal surfaces with quality metal protectants like SLIPIT (see previous page for offerings from Grizzly).
®
, or Boeshield® T-9
-23-
Review the troubleshooting and procedures in this section if a problem develops with your machine. If you need replacement parts or additional help with a procedure, call our Technical Support at (570) 546-9663. Note: Please gather the serial number and manufacture date of your machine before calling.
SECTION 6: SERVICE
Troubleshooting
Symptom Possible Cause Possible Solution
Slip roll creates cones when trying to create cylinders.
A noticeable crease is formed in the workpiece.
Crank does not turn top and bottom rollers.
Slip roll does not bend material.
1. Rollers are not parallel. 1. Adjust rear roller adjustment knobs as necessary to be sure the rear roller is parallel with the top/bottom rollers.
1. Excessive pressure applied in one spot. 1. Reduce the radius and perform the bend in several passes.
1. Gears are damaged. 1. Check/replace gears.
1. Machine capacities are exceeded.
2. Rear roller not engaged.
1. Use materials within the capacity of the slip roll.
2. Check/adjust rear roller.
-24-
Model T26471 (Mfd. Since 02/14)
SECTION 7: PARTS
Please Note: We do our best to stock replacement parts whenever possible, but we cannot guarantee that all parts shown here
are available for purchase. Call (800) 523 -4777 or visit our online parts store at www.grizzly.com to check for availability.
Main
60
65
58
69
71
57
67
70
41
9
45
56
20
40
39
43
21
46
3
7
6
50
55
4
18
46
48
5
23
47
49
19
64
52
7
17
24
44
55
12
62
48 54
50
14
10
9
25
21
30
28
61
63
46
43
45
56
13
7
16
28
29
54
53
45
56
8
61
44
59
63
62
66
51
22
7
15
2
47
14
49
10
6
23
11
26
56
31
45
28
38
35
68
74
34
27
11
33
37
32
72
33
42
36
73
75
1
78
80
76
79
77
Model T26471 (Mfd. Since 02/14)
-25-
Parts List
REF PART # DESCRIPTION REF PART # DESCRIPTION
1 PT26471001 BASE 41 PT26471041 KNOB BOLT M8-1.25 X 30, 45L 2 PT26471002 ROLLER SUPPORT (LEFT) 42 PT26471042 GEAR COVER 3 PT26471003 FLAT WASHER 12MM 43 PT26471043 WORM 4 PT26471004 CAP SCREW M12-1.75 X 30 44 PT26471044 WORM GEAR 5 PT26471005 ROLLER SUPPORT (RIGHT) 45 PT26471045 SHAFT END BRACKET 6 PT26471006 LOWER ROLLER BUSHING 46 PT26471046 BALL BEARING 6003ZZ 7 PT26471007 ROLLER BUSHING (COPPER) 47 PT26471047 SHAFT 8 PT26471008 ROLLER (LOWER) 48 PT26471048 THRUST BEARING 8104 9 PT26471009 EXT RETAINING RING 30MM 49 PT26471049 SPACER 10 PT26471010 GEAR 18T 50 PT26471050 WORM GEAR PLATE 11 PT26471011 EXT RETAINING RING 25MM 51 PT26471051 CONNECTING ROTATING SHAFT 12 PT26471012 UPPER ROLLER BRACKET 52 PT26471052 TAPER BRACKET 13 PT26471013 ROLLER (UPPER) 53 PT26471053 TAPER BRACKET PIN 14 PT26471014 KEY 6 X 6 X 22 54 PT26471054 SPACER 15 PT26471015 LOWER ROLLER HEIGHT SHAFT 55 PT26471055 FLAT HD CAP SCR M6-1 X 12 16 PT26471016 CAP SCREW M6-1 X 20 56 PT26471056 CAP SCREW M5-.8 X 10 17 PT26471017 GREASE FITTING M10 X 1 STRAIGHT 57 PT26471057 KNURLED HANDWHEEL 18 PT26471018 UPPER ROLLER QUILL 58 PT26471058 CRANK 19 PT26471019 ROLL PIN 6 X 30 59 PT26471059 TAPER ROLLER 20 PT26471020 LOCK COLLAR 60 PT26471060 SHOULDER BOLT M10-1.5 X 15, 96L 21 PT26471021 SET SCREW M8-1.25 X 10 61 PT26471061 REAR ROLLER BUSHING 22 PT26471022 ROLLER (REAR) 62 PT26471062 BALL BEARING 6005ZZ 23 PT26471023 KNOB BOLT M16-2 X 90, 130L 63 PT26471063 FLAT WASHER 25MM 24 PT26471024 SHAFT 64 PT26471064 LEVER 25 PT26471025 NEEDLE BEARING 7943/25 65 PT26471065 CRANK HANDLE 26 PT26471026 GEAR 30T 66 PT26471066 CAP SCREW M8-1.25 X 20 27 PT26471027 GEAR FLAT WASHER 8MM 67 PT26471067 KEY 4 X 4 X 18 28 PT26471028 BALL BEARING 6205ZZ 68 PT26471068 HEX BOLT M8-1.25 X 16 29 PT26471029 DRIVE SHAFT 69 PT26471069 FLAT WASHER 6MM 30 PT26471030 LOCK COLLAR 70 PT26471070 KEY 4 X 4 X 20 31 PT26471031 GEAR 30T W/KEYWAY 71 PT26471071 CAP SCREW M6-1 X 30 32 PT26471032 GEAR COVER BRACKET 72 PT26471072 FLAT WASHER 6MM 33 PT26471033 FLAT WASHER 10MM 73 PT26471073 CAP SCREW M6-1 X 12 34 PT26471034 CAP SCREW M10-1.5 X 35 74 PT26471074 GRIZZLY LOGO PLATE 35 PT26471035 HEX NUT M10-1.5 75 PT26471075 GRIZZLY GREEN TOUCH-UP PAINT 36 PT26471036 BRACKET TOP PLATE 76 PT26471076 CRUSHING INJURY WARNING LABEL 37 PT26471037 CAP SCREW M10-1.5 X 50 77 PT26471077 EYE INJURY WARNING LABEL 38 PT26471038 KEY 6 X 6 X 63 78 PT26471078 ID LABEL 39 PT26471039 LEVER BRACKET 79 PT26471079 READ MANUAL LABEL 40 PT26471040 CAP SCREW M8-1.25 X 35 80 PT26471080 PINCH INJURY WARNING LABEL
-26-
Model T26471 (Mfd. Since 02/14)
WARRANTY CARD
Name _____________________________________________________________________________
Street _____________________________________________________________________________
City _______________________ State _________________________ Zip _____________________
Phone # ____________________ Email _________________________________________________
Model # ____________________ Order # _______________________ Serial # __________________
The following information is given on a voluntary basis. It will be used for marketing purposes to help us develop better products and services. Of course, all information is strictly confidential.
1. How did you learn about us? ____ Advertisement ____Friend ____ Catalog ____ Card Deck ____ Website ____ Other:
2. Which of the following magazines do you subscribe to?
____ Cabinetmaker & FDM ____ Family Handyman ____ Hand Loader ____ Handy ____ Home Shop Machinist ____ Journal of Light Cont. ____ Live Steam ____ Model Airplane News ____ Old House Journal ____ Popular Mechanics
3. What is your annual household income? ____ $20,000-$29,000 ____ $30,000-$39,000 ____ $40,000-$49,000 ____ $50,000-$59,000 ____ $60,000-$69,000 ____ $70,000+
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5. How long have you been a woodworker/metalworker? ____ 0-2 Years ____ 2-8 Years ____ 8-20 Years ____20+ Years
6. How many of your machines or tools are Grizzly? ____ 0-2 ____ 3-5 ____ 6-9 ____10+
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____ Wooden Boat ____ Woodshop News ____ Woodsmith ____ Woodwork ____ Woodworker West ____ Woodworker’s Journal ____ Other:
7. Do you think your machine represents a good value? _____Yes _____No
8. Would you recommend Grizzly Industrial to a friend? _____Yes _____No
9. Would you allow us to use your name as a reference for Grizzly customers in your area? Note: We never use names more than 3 times. _____Yes _____No
10. Comments: _____________________________________________________________________
_________________________________________________________________________________
_________________________________________________________________________________
_________________________________________________________________________________
FOLD ALONG DOTTED LINE
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Place
Stamp
Here
GRIZZLY INDUSTRIAL, INC. P.O. BOX 2069 BELLINGHAM, WA 98227-2069
Send a Grizzly Catalog to a friend:
Name_______________________________
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TAPE ALONG EDGES--PLEASE DO NOT STAPLE
WARRANTY & RETURNS
Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole written warranty and any and all warranties that may be implied by law, including any merchantability or fitness, for any par­ticular purpose, are hereby limited to the duration of this written warranty. We do not warrant or represent that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants. In no event shall Grizzly’s liability under this warranty exceed the purchase price paid for the product and any legal actions brought against Grizzly shall be tried in the State of Washington, County of Whatcom.
We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, special, or consequential damages arising from the use of our products.
To take advantage of this warranty, contact us by mail or phone and give us all the details. We will then issue you a “Return Number,’’ which must be clearly posted on the outside as well as the inside of the carton. We will not accept any item back without this number. Proof of purchase must accompany the merchandise.
The manufacturers reserve the right to change specifications at any time because they constantly strive to achieve better quality equipment. We make every effort to ensure that our products meet high quality and durability standards and we hope you never need to use this warranty.
Please feel free to write or call us if you have any questions about the machine or the manual.
Thank you again for your business and continued support. We hope to serve you again soon.
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