Grizzly G9859, G9861, G9860ZX User Manual 3

COPYRIGHT © MARCH, 2002 BY GRIZZLY INDUSTRIAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
PRINTED IN TAIWAN.
ULTIMATE SERIES JOINTERS
MODELS G9859 / G9860 / G9860ZX / G9861
INSTRUCTION MANUAL
WARNING
• Lead from lead-based paints.
• Crystalline silica from bricks, cement, and other masonry products.
• Arsenic and chromium from chemically treated lumber.
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to fil­ter out microscopic particles.
Ultimate Series Jointers -1-
Table Of Contents
PAGE
1. SAFETY
SAFETY INSTRUCTIONS FOR POWER TOOLS ..............................................2-3
ADDITIONAL SAFETY INSTRUCTIONS FOR JOINTERS ....................................4
2. CIRCUIT REQUIREMENTS
220V OPERATION ..................................................................................................5
CIRCUIT LOAD ........................................................................................................5
GROUNDING ..........................................................................................................6
EXTENSION CORDS ..............................................................................................6
3. INTRODUCTION
COMMENTARY........................................................................................................7
COMPARISON CHART AND TERMS ....................................................................8
UNPACKING ............................................................................................................9
PIECE INVENTORY ................................................................................................9
CLEAN UP ............................................................................................................10
SITE CONSIDERATIONS ......................................................................................10
4. ASSEMBLY
BEGINNING ASSEMBLY ......................................................................................11
FENCE ..............................................................................................................11-12
CUTTERHEAD ......................................................................................................12
PEDESTAL SWITCH..............................................................................................13
5. ADJUSTMENTS
GENERAL ..............................................................................................................14
KNIVES ............................................................................................................14-15
SPIRAL CUTTERHEAD ........................................................................................16
OUTFEED TABLE ..................................................................................................16
INFEED TABLE ......................................................................................................17
90˚ FENCE STOP ..................................................................................................17
45˚ FENCE STOP ..................................................................................................18
6. OPERATIONS
TEST RUN ............................................................................................................19
STOCK INSPECTION ..........................................................................................19
EDGE JOINTING ..................................................................................................20
BEVELING ............................................................................................................20
SURFACE PLANING ............................................................................................21
7. MAINTENANCE
GENERAL ............................................................................................................22
TABLES ................................................................................................................22
LUBRICATION ......................................................................................................22
V-BELT ..................................................................................................................22
8. CLOSURE ..................................................................................................................23
TROUBLESHOOTING GUIDE ..........................................................................................24
MACHINE DATA, PARTS BREAKDOWN AND PARTS LISTS ................................25-48
WARRANTY AND RETURNS ......................................................................................50-52
-2- Ultimate Series Jointers
Safety Instructions For Power Tools
SECTION 1: SAFETY
5. KEEP CHILDREN AND VISITORS AWAY. All children and visitors should be
kept a safe distance from work area.
6. MAKE WORKSHOP CHILD PROOF with
padlocks, master switches, or by removing starter keys.
7. DO NOT FORCE TOOL. It will do the job
better and safer at the rate for which it was designed.
8. USE RIGHT TOOL. Do not force tool or
attachment to do a job for which it was not designed.
1. KEEP GUARDS IN PLACE and in working
order.
2. REMOVE ADJUSTING KEYS AND WRENCHES. Form habit of checking to
see that keys and adjusting wrenches are removed from tool before turning on.
3. KEEP WORK AREA CLEAN. Cluttered
areas and benches invite accidents.
4. DO NOT USE IN DANGEROUS ENVI­RONMENT. Do not use power tools in
damp or wet locations, or where any flam­mable or noxious fumes may exist. Keep work area well lighted.
For Your Own Safety Read Instruction
Manual Before Operating This Equipment
Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury. It may also be used to alert against unsafe practices.
This symbol is used to alert the user to useful information about proper operation of the equipment.
The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words which are intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures.
NOTICE
Ultimate Series Jointers -3-
9. USE PROPER EXTENSION CORD. Make
sure your extension cord is in good condi­tion. Conductor size should be in accor­dance with the chart below. The amperage rating should be listed on the motor or tool nameplate. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. Your extension cord must also contain a ground wire and plug pin. Always repair or replace exten­sion cords if they become damaged.
Minimum Gauge for Extension Cords
10. WEAR PROPER APPAREL. Do not wear
loose clothing, gloves, neckties, rings, bracelets, or other jewelry which may get caught in moving parts. Non-slip footwear is recommended. Wear protective hair cov­ering to contain long hair.
11. ALWAYS USE SAFETY GLASSES. Also
use face or dust mask if cutting operation is dusty. Everyday eyeglasses only have impact resistant lenses, they are NOT safety glasses.
12. SECURE WORK.Use clamps or a vise to hold
work when practical. It’s safer than using your hand and frees both hands to operate tool.
13. DO NOT OVERREACH. Keep proper foot-
ing and balance at all times.
14. MAINTAIN TOOLS WITH CARE. Keep
tools sharp and clean for best and safest performance. Follow instructions for lubri­cating and changing accessories.
15. USE RECOMMENDED ACCESSORIES.
Consult the owner’s manual for recom­mended accessories. The use of improper accessories may cause risk of injury.
LENGTH
AMP RATING 25ft 50ft 100ft
0-6 18 16 16 7-10 18 16 14 11-12 16 16 14 13-16 14 12 12 17-20 12 12 10 21-30 10 10 No
Safety Instructions For Power Tools
16. REDUCE THE RISK OF UNINTENTION­AL STARTING. On machines with mag-
netic contact starting switches there is a risk of starting if the machine is bumped or jarred. Always disconnect from power source before adjusting or servicing. Make sure switch is in OFF position before recon­necting.
17. MANY WOODWORKING TOOLS CAN “KICKBACK” THE WORKPIECE toward
the operator if not handled properly. If you do not understand what kickback is, or how to
prevent it, Do Not operate this machine.
18. CHECK DAMAGED PARTS. Before fur-
ther use of the tool, a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function. Check for alignment of moving parts, bind­ing of moving parts, breakage of parts, mounting, and any other conditions that may affect its operation. A guard or other part that is damaged should be properly repaired or replaced.
19. NEVER LEAVE TOOL RUNNING UNAT­TENDED. TURN POWER OFF. Do not
leave tool until it comes to a complete stop.
20. NEVER OPERATE A MACHINE WHEN TIRED, OR UNDER THE INFLUENCE OF DRUGS OR ALCOHOL. Full mental alert-
ness is required at all times when running a machine.
21. NEVER ALLOW UNSUPERVISED OR INEXPERIENCED PERSONNEL TO OPERATE THE MACHINE. Make sure
any instructions you give in regards to machine operation are approved, correct, safe, and clearly understood.
22. IF AT ANY TIME YOU ARE EXPERIENC­ING DIFFICULTIES performing the intend-
ed operation, stop using the machine! Then contact our service department or ask a qualified expert how the operation should be performed.
-4- Ultimate Series Jointers
No list of safety guidelines can be complete. Every shop environment is different. Always consider safety first, as it applies to your individual working conditions. Use this and other machinery with caution and respect. Failure to do so could result in serious per­sonal injury, damage to equipment or poor work results.
Additional Safety Instructions For Jointers
1. JOINTING SAFETY BEGINS with your
lumber. Inspect your stock carefully before you feed it over the cutterhead. If you have any doubts about the stability or structural
integrity of your stock, DO NOT JOINT IT!
2. MAINTAIN PROPER RELATIONSHIPS of
infeed and outfeed table surfaces and cut­terhead knife path.
3. ALWAYS USE A PUSH BLOCK when
jointing. Never place your hands directly over the cutterhead.
4. SUPPORT THE WORKPIECE adequately
at all times during operation, and maintain control over the work at all times.
5. WHEN JOINTING, do not stand directly at
the end of either table. Position yourself just to the side of the infeed table to protect
yourself from possible kickbacks.
6. NEVER MAKE JOINTING CUTS deeper
than
1
8".
7. NEVER JOINT A BOARD that has loose
knots. All defects should be cut out of the board before it is planed or jointed.
8. NEVER JOINT end grain.
9. JOINT WITH THE GRAIN. Jointing against
the grain is dangerous and could produce chatter or excessive chip out , which could lead to loss of control over the workpiece.
10. WITH THE EXCEPTION OF RABBETING,
all operations must be performed with the guard in place. After rabbeting, be sure to replace the guard.
11. NEVER BACK THE WORK toward the
infeed table. If a cut must be interrupted, lift the workpiece clear of the cutterhead.
12. HABITS – GOOD AND BAD – are hard to
break. Develop good habits in your shop and safety will become second-nature to you.
13. “KICKBACK” is when the workpiece is
thrown off the jointer table by the force of the cutterheads. Always use pushblocks and safety glasses to reduce the likelihood of injury from “kickback.” If you do not understand what kickback is, or how it
occurs, Do Not operate this machine.
14. BE AWARE THAT CERTAIN WOODS MAY CAUSE AN ALLERGIC REACTION
in people and animals, especially when exposed to fine dust. Make sure you know what type of wood dust you will be exposed to and always wear an approved respirator.
Ultimate Series Jointers -5-
SECTION 2: CIRCUIT REQUIREMENTS
220V Operation
The Ultimate Series Jointers have a 3 H.P., 3450 R.P.M. motor which requires a 220V single-phase circuit. The cord set enclosed does not have a plug as the style of plug you require will depend upon the type of service you currently have or plan to install. The motor will safely draw about 15 amps at 220V under load. If you operate the Ultimate Series Jointers on any circuit that is already close to its capacity, it might blow a fuse or trip a circuit breaker. However, if an unusual load does not exist, and power failure still occurs, have the circuit inspected by a qualified electri­cian.
Circuit Load
When operating at 220V, we recommend using a
NEMA-style 6-15 plug and outlet. See Figure 1.
You may also “hard-wire” the machine directly to your panel, provided you place a disconnect switch near the machine. Check the electrical codes in your area for specifics on wiring require­ments.
Under normal use, the motor draws approximate­ly 15 amps at 220V. We recommend a 15 amp cir­cuit breaker for 220V operation. This should be satisfactory for normal use while providing enough protection against circuit damage caused by power surges. Always check to see if your cur­rent wires are capable of handling a 15 amp load. If you are unsure, consult the advice of a qualified electrician.
Figure 1. Typical 220V 3-prong plug and outlet.
-6- Ultimate Series Jointers
We do not recommend the use of extension cords with 220V equipment. It is much better to arrange the placement of your equipment and the installed wiring to eliminate the need for extension cords. Should it be necessary to use an extension make sure the cord is rated Hard Service (grade S) or
better. Refer to the chart in Section 1: Safety Instructions to determine the minimum gauge for
the extension cord. The extension cord must also contain a ground wire and plug pin. Always repair or replace extension cords when they become worn or damaged.
We have covered some basic electrical requirements for the safe operation of your machine. These requirements are not nec­essarily comprehensive. You must be sure that your particular electrical configuration complies with local and state codes. Ensure compliance by checking with your local municipality or a licensed electrician.
Grounding Extension Cords
In the event of an electrical short, grounding pro­vides electric current a path of least resistance to reduce the risk of electrical shock. This tool is equipped with an electric cord having an equip­ment-grounding conductor which must be proper­ly connected to a grounding plug. The plug must be plugged into a matching outlet that is properly installed and grounded in accordance with all local codes and ordinances.
Improper connections of the electrical-grounding conductor can result in risk of electric shock. The conductor with green or green and yellow striped insulation is the electrical-grounding conductor. If repair or replacement of the electric cord or plug is necessary, do not connect the equipment grounding conductor to a live terminal.
This equipment must be grounded. Verify that any existing electrical outlet and circuit you intend to plug into is actually grounded. Under no cir­cumstances should the grounding pin from any three-pronged plug be removed. Serious injury may occur.
Ultimate Series Jointers -7-
SECTION 3: INTRODUCTION
We are proud to offer the Ultimate Series Jointers. These machines are part of a growing Grizzly family of fine woodworking machinery. When used according to the guidelines set forth in this manual, you can expect years of trouble-free, enjoyable operation and proof of Grizzly’s com­mitment to customer satisfaction.
The Ultimate Series Jointers all feature 3 H.P. TEFC motors. The cutterhead knives are laminat­ed high speed steel, resharpenable, and are adjusted by means of jack screws, making blade setting quick and easy. Spiral cutterhead models feature indexed solid carbide cutters that can be rotated through 4 different cutting surfaces before needing to be changed. The infeed and outfeed tables are precision ground cast iron and adjustable by means of handwheels. The opera­tor controls are conveniently mounted on a pedestal above the tables. The Ultimate Series Jointers incorporate cast iron stands and a dust chute for easy connection to a dust collection sys­tem.
We are also pleased to provide this universal manual covering all of the Ultimate Series Jointers. It was written to guide you through assembly, review safety considerations, and cover general operating procedures. It represents our effort to produce the best documentation pos­sible. If you have any comments regarding this manual, please write to us at the address below:
Grizzly Industrial, Inc.
C
/O Technical Documentation
P.O. Box 2069
Bellingham, WA 98227-2069
The specifications, drawings, and photographs illustrated in this manual represent the Ultimate Series Jointers as supplied when the manual was prepared. However, owing to Grizzly’s policy of continuous improvement, changes may be made at any time with no obligation on the part of Grizzly. Whenever possible, though, we send manual updates to all owners of a particular tool or machine. Should you receive one, we urge you to insert the new information with the old and keep it for reference.
Commentary
Read the manual before assembly and opera­tion. Become familiar with the machine and its operation before begin­ning any work. Serious personal injury may result if safety or opera­tional information is not understood or followed.
Most importantly, we stand behind our machines. If you have any service questions or parts requests, please call or write us at the location listed below.
Grizzly Industrial, Inc.
1203 Lycoming Mall Circle
Muncy, PA 17756
Phone: (570) 546-9663
Fax: (800) 438-5901 E-Mail: techsupport@grizzly.com Web Site: http://www.grizzly.com
-8- Ultimate Series Jointers
Ultimate Series Jointers
Terms and Definitions
G9859 G9860 G9861G9860ZX
Description
Table Size
Cutterhead Speed
Cutterhead
Motor
Fence Size
Weight
8 1⁄2" x 73 3⁄8"
5900 R.P.M.
4" Dia., 3 Knife
3 H.P./1 PH.
4
3
4" x 39 1⁄4"
900 lbs.
12
1
2" x 80"
5900 R.P.M.
4" Dia., 3 Knife
3 H.P./1 PH.
4
3
4" x 39 1⁄4"
1080 lbs.
12
1
2" x 80"
5900 R.P.M.
Spiral Cutterhead
3 H.P./1 PH.
4
3
4" x 39 1⁄4"
1080 lbs.
14
1
4" x 79 3⁄4"
5900 R.P.M.
4" Dia., 3 Knife
3 H.P./1 PH.
4
3
4" x 39 3⁄8"
1210 lbs.
Infeed Table: The infeed table is the table where
the cutting operation begins. When facing the front of the jointer, it is on the right hand side. The wood travels right to left; from the infeed table, across the cutterhead, and onto the out­feed table.
Outfeed Table: The outfeed table is the table
where the cutting operation ends. When facing the front of the jointer, it is on the left hand side.
Cutterhead: The cutterhead is the cylindrical
assembly that holds each of the three jointer knives. It spins on a horizontal axis between the infeed and outfeed table, and is covered by the cutterhead guard when the jointer is not in use.
Fence: The jointer fence is the adjustable cast
iron surface that the wood stock runs along when jointing and surface planing. The fence is adjustable from 45° to 90° to the infeed and outfeed tables.
Adjustment Handwheels: Controls the height of
the infeed and outfeed tables.
Table Lock Handles: The threaded handles that
must be loosened before the height of the tables can be adjusted. They are then tight­ened after the height is properly set.
Rabbet Cut: A rabbet cut is a groove cut along
the long edge of the wood stock. This cut is typically used in carcass construction. The cut­terhead guard must be removed for this opera­tion so great care is needed for safe operation.
Surface Planing: Surface planing is running the
face of the wood stock over the jointer. This provides one flat side that is ready to be run through a dedicated planing machine.
Edge Jointing: Edge jointing is running the long
edge of the wood stock over the jointer. This provides one flat edge that is ready to be run against the table saw rip fence or ready to be edge glued.
Cutterhead Guard: The metal guard that covers
the cutterhead when wood stock is not passing over the jointer.
Ultimate Series Jointers -9-
Unpacking Piece Inventory
NOTICE
A full parts list and breakdown can be found toward the end of this manual. For easier assembly, or to identify specific parts, please refer to the detailed illustrations at the end of the manual.
Ultimate Series Jointers consist of:
• Jointer Assembly (Not Shown)
• Fence Assembly
• Cutterhead Guard
• Push Blocks (2)
• Fence Base Support
• Tool Bag
- 8, 6, 5, 4, 3mm Allen
®
Wrenches
- 11/13mm Open End Wrench
- Knife Setting Gauge
The Ultimate Series Jointers are shipped from the manufacturer in a carefully packed carton. If you discover the machine is damaged after you’ve signed for delivery, immediately call Customer Service for advice.
When you are completely satisfied with the con­dition of your shipment, you should inventory its parts.
Figure 2. Ultimate Series Jointer layout.
The Ultimate Series Jointers are heavy machines. DO NOT over-exert yourself while unpacking or moving your machine – you will need assis­tance and power equipment. Serious personal injury may occur if safe moving methods are not fol­lowed.
Make sure floor struc­ture is capable of sup­porting the combined weight of the machine parts and people.
-10- Ultimate Series Jointers
Site Considerations
FLOOR LOAD
Your Ultimate Series Jointer represents a large weight load in a medium footprint. Most commer­cial or home shop floors should be sufficient to carry the weight. If you question the strength of your floor, you may wish to check with an architect or structural engineer in your area to make certain it can handle the load.
WORKING CLEARANCES
Working clearances can be thought of as the dis­tances between machines and obstacles that allow safe operation of every machine without lim­itation. Consider existing and anticipated machine needs, size of material to be processed through each machine, and space for auxiliary stands and/or work tables. Also consider the relative position of each machine to one another for effi­cient material handling. Be sure to allow yourself sufficient room to safely run your machines in any foreseeable operation.
LIGHTING AND OUTLETS
Lighting should be bright enough to eliminate shadow and prevent eye strain. Electrical circuits should be dedicated or large enough to handle combined motor amp loads. Outlets should be located near each machine so power or extension cords are not obstructing high-traffic areas. Be sure to observe local electrical codes for proper installation of new lighting, outlets, or circuits.
Clean Up
The unpainted surfaces are coated with a waxy oil to protect it from corrosion during shipment. Remove this protective coating with a solvent cleaner or citrus-based degreaser such as Grizzly’s G7895 Degreaser. Avoid chlorine-based solvents as they may damage painted surfaces should they come in contact. Always follow the usage instructions on the product you choose for clean up.
Make your shop “child safe.” Ensure that your workplace is inaccessible to youngsters by closing and locking all entrances when you are away. Never allow visitors in your shop when assembling, adjust­ing or operating equip­ment.
Many of the solvents commonly used to clean machinery can be toxic when inhaled or ingest­ed. Always work in well­ventilated areas far from potential ignition sources when dealing with sol­vents. Use care when dis­posing of waste rags and towels to be sure they do not create fire or environ­mental hazards.
Do not smoke while using solvents. A risk of explo­sion or fire exists and may result in serious personal injury.
Do not use gasoline or other petroleum-based solvents. They have low flash points which make them extremely flamma­ble. A risk of explosion and burning exists if these products are used. Serious personal injury may occur if this warning is ignored.
Ultimate Series Jointers -11-
SECTION 4: ASSEMBLY
Beginning Assembly
Most of your Ultimate Series Jointer has been assembled at the factory, but some parts must be assembled or installed after delivery. We have organized the assembly process into steps. Please follow along in the order presented here.
TOOLS REQUIRED: You will need a high quality
square, 45° angle gauge, a long straightedge, 11/13mm open end wrench, and a 8, 6, 5, 4 and 3mm Allen
®
wrench.
Disconnect power to the machine when perform­ing any maintenance, assembly or adjust­ments. Failure to do this may result in serious personal injury.
Keep loose clothing rolled up and out of the way of machinery and keep hair pulled back.
Wear safety glasses during the entire assem­bly process. Failure to comply may result in serious personal injury.
Fence
DO NOT slide the fence across the outfeed table. Scratching will result.
NOTICE
To install the fence assembly:
1. Using (2) M12-1.75 x 35 cap screws, (2) M12
washers, and (2)
5
8" I.D. x 3mm thick x 38mm
O.D. special washers, attach the fence base support to the jointer assembly as shown in
Figure 3. Make sure the special washers are
between the fence base support and the join­ter assembly. The 2 washers go between the cap screw head and the jointer assembly. Tighten securely.
2. Make sure the 10 x 8 x 260mm key is fitted
into the key way on the fence base support as
shown in Figure 4.
The fence assembly is a heavy part. Seek assistance when lifting it onto the fence base support.
Figure 3. Attach fence base support to jointer
assembly.
Some metal parts may have sharp edges on them after they are formed. Please examine the edges of all metal parts before handling them. Failure to do so could result in injury.
Fence Base Support
!
-12- Ultimate Series Jointers
Cutterhead Guard
The cutterhead guard spring tension comes pre­set from the factory. To install the cutterhead guard:
1. Loosen the black plastic knob shown in Figure 6.
2. Slide the cutterhead assembly post into the slot shown in Figure 6.
3. Tighten the black plastic knob that was loos- ened in Step 1.
4. When rotated, make sure the cutterhead
guard rotates back over the cutterhead assembly.
Figure 4. Properly installed key.
Figure 5. Fence base lock knob attachment.
Figure 6a. Attaching cutterhead guard.
3. Carefully lift the fence assembly onto the
fence base support. Make sure that the key is fully seated into the key way. Avoid letting the fence slide across the jointer tables.
4. Slide the lock handle shaft through the flat
washer and into the slot on the top of the fence assembly base. Thread the slide piece onto the end of the lock knob shaft as shown
in Figure 5.
5. Thread the fence adjustment handle into the
tapped hole on the top edge of the fence.
6. With the lock knob loose, the fence assembly
should slide smoothly across the key way. Avoid letting the fence drag across the tables.
Installed Key
Ultimate Series Jointers -13-
Pedestal Switch
Your jointer comes with a pedestal mounted mag­netic switch for safety and convenience. Simply bolt the pedestal to the four mounting holes on the back side of the stand with (4) M10-1.5 x 25 cap screws and (4) M10 flat washers as shown in
Figure 7A & 7B.
Figure 7A. Mounting the pedestal switch.
Figure 7B. Mounted pedestal switch.
-14-
Ultimate Series Jointers
SECTION 5: ADJUSTMENTS
Note: The Model G9860ZX has a spiral cutter-
head in place of the knife cutterhead. Adjustment will be discussed in the next section.
The knives of your jointer must be periodically replaced or adjusted. Adjustments should be as precise as possible with tolerances within .002"­.003" to prolong the sharpness of the knife edges. Improperly adjusted knives can unbalance the cutterhead and shorten bearing life, as well as produce substandard jointing or planing results.
1. Unplug the jointer! Remove the cutterhead
guard to expose the top of the cutterhead.
2. Carefully turn the cutterhead (using the pul-
ley) until the first knife is at top dead center. Engage the brake rod to secure the cutter­head into a stationary position as shown in
Figure 8.
3. Using the knife setting gauge, check the knife
height. The jig should sit solidly with the feet resting on the outfeed table and the knife
edge as shown in Figure 9. If the knife is
adjusted properly, the knife setting gauge should rest flush across the outfeed table and onto the top edge of the knife. If the knife does not make contact, or if the knife causes the adjusters legs to not seat flush on the out­feed table, the knives need to be adjusted.
KnivesGeneral
Always lock the table with the table lock before using the jointer. If this step is not observed, the table could slide down while the jointer is operating. Serious personal injury may occur.
Jointer knives are extremely sharp. Never grab the cutterhead directly to rotate it. Always use the drive pulley. Always be sure the jointer is disconnected from its power source before you make any adjustments. Serious personal injury may occur.
Disconnect power to the machine when perform­ing any maintenance, assembly or adjust­ments. Failure to do this may result in serious personal injury.
Keep loose clothing rolled up and out of the way of machinery and keep hair pulled back.
Wear safety glasses during the entire adjust­ment process. Failure to comply may result in serious personal injury.
The Model G9953 is supplied with a 4 knife cutterhead, while the Models G9859/60/61 have 3 knife cutterheads.
NOTICE
Table Lock
!
Ultimate Series Jointers -15-
Knife Setting
Gauge
Gib
Gib Bolt
Jack Screw
Knife
Outfeed Table
4. Adjust the screws below each end of the
knife until both feet of the gauge rest flush and evenly on the outfeed table and the knife edge is just touching the bottom of the gauge. Securely tighten each gib bolt. The gauge will set the knives at a uniform protrusion above the cutterhead. The knife height should vary no more than .002"-.003" across the length of the cutterhead. A dial indicator can be used to check variation in thousandths of an inch; however, the standard knife setting gauge is satisfactory for reasonably accurate knife set­ting tasks.
5. Repeat the same procedure on the remaining
knives.
The knives are locked into the cutterhead with wedge-type gibs and gib bolts. Jack screws under the knives allow fine tuning to help in the setting process. To re-align the knives:
1. Unplug the jointer!
2. Loosen the gib bolts until the knife is loose in
the slot. The gib bolts turn clockwise to loosen and counterclockwise to tighten
(when facing the head of the bolt). See
Figures 10 and 11.
3. Place the knife setting gauge across the knife
edge and the outfeed table as described pre­viously.
Figure 9 shows the setting of the knives with the
knife setting gauge.
Figure 10. Parts of the cutterhead.
Figure 11. Tightening the gib bolts.
Figure 8. Engaging the brake rod.
Knife Edge At
Highest Point
of Rotation
Brake Rod
Tighten
Loosen
Knife
Gib Bolt
Gib
-16- Ultimate Series Jointers
Outfeed Table
Spiral Cutterhead
Facing the fence, the outfeed table is located to the left of the cutterhead. The outfeed table must be aligned to the highest point of the arc of the knife edges. If the outfeed table is set too high, the board will hit the front edge of the outfeed table and will be impossible to feed over the join­ter. If the outfeed table is set too low, the trailing end of the board will fall into the cutterhead and snipe will occur.
1. Rotate the cutterhead by turning the motor pulley. DO NOT grab the cutterhead itself.
Bring a knife edge to the approximate apex of its arc. Engage the brake rod to securely posi­tion the cutterhead.
2. Loosen the outfeed table lock knob located on
the center of the outfeed table handwheel. Rotate the outfeed table handwheel until the outfeed table is nearly flush with the knife edge.
3. Position a steel straightedge on the outfeed
table. Extend the straightedge over the middle
of the cutterhead as shown in Figure 12.
The Model G9860ZX is equipped with a spiral cutterhead. The indexed square carbide cutters have four separate cutting surfaces that can be rotated as needed. If one of the cutters becomes damaged or dull, rotate the cutter to reveal the fresh cutting surface. Each edge of the indexed cutter is marked for easy identification. When an indexed cutter needs to be replaced, please order part #H2334 from the current Grizzly catalog.
2. Loosen the outfeed table lock knob located on
the center of the outfeed table handwheel. Rotate the outfeed table handwheel until the outfeed table is nearly flush with the knife edge.
3. Position a steel straightedge on the outfeed
table. Extend the straightedge over the middle
of the cutterhead as shown in Figure 12.
Figure 12. Setting outfeed table with straight-
edge.
4. Raise or lower the outfeed table with the out-
feed table handwheel until the straightedge barely touches the knife edge. Rock the cut­terhead to ensure that the blade edge is at the highest point of its arc. Check the other two blades in the same manner. If they do not all touch the straightedge evenly, they are not at the same height. You must reset the knives. Be sure to test the height at both ends of the cutter knives. The knives must be parallel to the table surface.
5. Tighten the outfeed table lock knob.
6. Recheck the outfeed table alignment with
each of the cutterhead knives and re-adjust as necessary.
7. Once properly set, the outfeed table height will
only need to be changed when the knives are resharpened.
Outfeed Table
Ultimate Series Jointers -17-
To adjust the infeed table:
1. The infeed table can be adjusted the same
way as the outfeed table. Loosen the infeed table lock knob in the center of the handwheel.
2. Place a straightedge on the outfeed table so it
hangs over the infeed table. Turn the cutter-
head so that the knives are NOT touching the
straightedge.
3. Loosen the infeed table lock knob. Raise the
infeed table until it just touches the straight­edge as shown in
Figure 13
. Tighten the table
lock knob.
4. Adjust the depth of cut scale to read “0”.
Infeed Table
Figure 13. Setting the depth of cut scale.
90° Fence Stop
1. Place a square on the outfeed table fairly
close to the cutterhead as shown in Figure
14.
Figure 14. Use of square to align fence.
2. While holding the fence adjusting handle,
loosen the angle setting lock knob and the checknut on the 90° stop screw as shown in
Figure 15.
Turn the stop screw against the sliding bracket until the fence contacts the edge of the square evenly.
3. Tighten the checknut on the stop screw and
tilt the fence back, then forward against the stop.
4. Recheck with the square. Tightening the
checknut will move the stop bolt slightly, so some trial-and-error may be necessary to perfect your settings.
Figure 15. Setting the 90° stop.
90° Stop
-18- Ultimate Series Jointers
1. Place a 45° gauge on the outfeed table fair­ly close to the cutterhead as shown in Figure
16.
45° Fence Stop
Figure 16. Using a 45° gauge to align fence.
2. While holding the fence adjusting handle,
loosen the angle setting lock knob and the checknut on the 45° stop screw as shown in
Figure 17
. Turn the stop screw against the sliding bracket until the fence contacts the edge of the 45° gauge evenly.
3. Tighten the checknut on the stop screw and
tilt the fence forward, then back against the stop.
4. Recheck with the 45° gauge. Tightening the
checknut will move the stop bolt slightly, so some trial-and-error may be necessary to perfect your settings.
Figure 17. Setting the 45° stop.
45° Stop
Ultimate Series Jointers -19-
SECTION 6: OPERATIONS
Once assembly is complete and adjustments are done to your satisfaction, you are ready to test run the machine.
Turn on the power supply at the main panel. Press the START button. Make sure that your fin­ger is poised on the STOP button, just in case there’s a problem. The jointer should run smooth­ly, with little or no vibration or rubbing noises. Strange or unnatural noises should be investigat­ed and corrected before operating the machine further.
If you cannot easily locate the source of an unusual noise or vibration, contact our service department for help.
Test Run
Stock Inspection
Figure 18. Correct and incorrect grain align-
ment to cutterhead.
If the stock has large or loose knots, consider finding another workpiece. Knots in a workpiece can be dangerous to the operator, as well as destructive to equipment.
When jointing, always cut with the grain rather than against it. Cutting against the grain (going against the pattern of the wood’s growth rings) chips the wood instead of cutting it, making the workpiece rough and irregular. Look at the side of your board. If the direction of the grain structure facing the cutterhead runs toward the cutterhead as it sits on the infeed table, your cut will be with
the grain as shown in Figure 18.
Occasionally, you will find woods that defy all rules. In those rare cases, it is best to feed the workpiece slowly and take several shallow cuts. A few extra passes will hurt much less than a ruined workpiece.
Disconnect power to the machine when perform­ing any maintenance, assembly or adjust­ments. Failure to do this may result in serious personal injury.
Keep loose clothing rolled up and out of the way of machinery and keep hair pulled back.
Wear safety glasses during the entire opera­tion process. Failure to comply may result in serious personal injury.
CORRECT
INCORRECT
!
FEED DIRECTION
ROTATION
OUTFEED TABLE
ROTATION
OUTFEED TABLE
INFEED TABLE
FEED DIRECTION
INFEED TABLE
-20- Ultimate Series Jointers
The purpose of edge jointing is to produce a fin­ished, flat-edged surface that is suitable for join­ery or finishing. Jointing is also a necessary step prior to ripping stock to width on a table saw or radial arm saw.
1. Make sure the fence is set to 90°. Double
check it with a square.
2. Inspect stock for soundness and grain direc-
tion.
3. If the board is bowed (curved), place the
concave edge down on the infeed table.
4. Holding the stock firmly against the fence
and table, feed the stock slowly and evenly
over the cutterhead as shown in Figure 19.
Figure 19. Operator position for edge jointing.
Edge Jointing
Beveling
Beveling an edge is essentially the same opera­tion as edge jointing, except that the fence is tilt­ed to a specified angle. Use extra care to ensure that the edge makes solid contact with the infeed and outfeed tables at all times.
1. Use a bevel gauge to determine the desired
angle. Then use the bevel to transfer this angle to the fence.
2. Tilt the fence by loosening the angle setting
lock knob and moving the fence to the desired angle. Lock the knob.
3. Inspect stock for soundness and grain direc-
tion.
4. Slowly and evenly feed stock through the
cutterhead. Make sure the face of the stock is completely flat against the fence and the edge is making solid contact on the infeed
and outfeed tables as shown in Figure 20.
5. Achieving the full bevel will probably take
several passes. Remember not to take more than
1
16" in one pass.
Figure 20. Fence position for bevel jointing.
Ultimate Series Jointers -21-
Surface Planing
The purpose of planing on a jointer is to produce one flat surface. The theory behind this is that once you have one flat surface on a board, the board can then more readily be milled to precise, flat dimensions on a thickness planer. It is nearly impossible to surface plane both sides of a board effectively because the two surfaced sides will retain any warps, cups, or twists.
1. Inspect your lumber for soundness and grain
direction.
2. If the stock is cupped (warped), place the
concave side down and slowly feed it over
the cutterhead as shown in Figure 21.
3. Inspect your results. Most likely, many pass-
es will be necessary before your lumber has a flat surface.
4. If the stock has large or loose knots, consid-
er finding another workpiece. Knots in a workpiece can be dangerous to the operator, as well as destructive to equipment.
Figure 21. Correct method for surface planing.
Always use push paddles when planing the surface of a board. Failure to comply may result in serious personal injury.
-22- Ultimate Series Jointers
SECTION 7: MAINTENANCE
Lubrication
V-Belt
General
Tables
Regular periodic maintenance on your Ultimate Series Jointer will ensure its optimum perfor­mance. Make a habit of inspecting your jointer each time you use it. Check for the following con­ditions and repair or replace when necessary.
1. Loose mounting bolts.
2. Worn switch.
3. Worn or damaged cords and plugs.
4. Damaged V-belt.
5. Any other condition that could hamper the
safe operation of this machine.
Inspect regularly for wear; replace when neces­sary with a size A-36 belt.
Since most of the bearings are sealed and per­manently lubricated, simply leave them alone until they need to be replaced. The cutterhead bearings do need grease after every 80 hours of use. Unplug the machine and grease each of the two grease fittings located on each end of the cut­terhead. The front grease fitting is located in a small hole and the other is just under the bottom edge of the fence.
Disconnect power to the machine when perform­ing any maintenance, assembly or adjust­ments. Failure to do this may result in serious per­sonal injury.
Wear safety glasses dur­ing the entire mainte­nance process. Failure to comply may result in serious personal injury.
Keep loose clothing rolled up and out of the way of machinery and keep hair pulled back.
Tables can be kept rust-free with regular applica­tions of products like Boeshield
®
T-9. For long term storage you may want to consider products like Kleen Bore's Rust Guardit™.
!
Ultimate Series Jointers -23-
The following pages contain general machine data, parts diagrams/lists, a troubleshooting guide and Warranty/Return information for your Ultimate Series Jointer.
If you need parts or help in assembling your machine, or if you need operational information, we encourage you to call our Service Department. Our trained service technicians will be glad to help you.
If you have comments dealing specifically with this manual, please write to our Bellingham,
Washington location using the address in Section
3 Introduction.
We have included some important safety mea­sures that are essential to this machine’s opera­tion. While most safety measures are generally universal, Grizzly reminds you that each work­shop is different and safety rules should be con­sidered as they apply to your specific situation.
We recommend you keep a copy of our current catalog for complete information regarding Grizzly's warranty and return policy. If you need additional technical information relating to this machine, or if you need general assistance or replacement parts, please contact the Service
Department listed in Section 3 Introduction.
Additional information sources are necessary to realize the full potential of this machine. Trade journals, woodworking magazines, and your local library are good places to start.
SECTION 8: CLOSURE
The Ultimate Series Jointers were specifi­cally designed for jointing operations. DO NOT MODIFY AND/OR USE THIS MACHINE FOR ANY OTHER PURPOSE. Modifications or improper use of this tool will void the warranty. If you are confused about any aspect of this machine, DO NOT use it until all your questions have been answered. Serious personal injury may occur.
Like all power tools, there is danger asso­ciated with the Ultimate Series Jointers. Accidents are frequently caused by lack of familiarity or failure to pay attention. Use this tool with respect and caution to lessen the possibility of operator injury. If normal safety precautions are overlooked or ignored, serious personal injury may occur.
Operating this equipment has the potential for flying debris to cause eye injury. Always wear safety glasses or goggles when oper­ating equipment. Everyday glasses or read­ing glasses only have impact resistant lens­es, they are not safety glasses. Be certain the safety glasses you wear meet the appro­priate standards of the American National Standards Institute (ANSI).
-24- Ultimate Series Jointers
TROUBLESHOOTING
SYMPTOM
Motor will not start.
Motor will not start; fuses or circuit breakers blow.
Motor overheats.
Motor stalls (resulting in blown fuses or tripped cir­cuit).
Machine slows when oper­ating.
Loud, repetitious noise com­ing from machine
Machine is loud when cut­ting. Overheats or bogs down in the cut.
POSSIBLE CAUSE
1. Low voltage.
2. Open circuit in motor or loose connections.
1. Short circuit in line cord or plug.
2. Short circuit in motor or loose connections.
3. Incorrect fuses or circuit break­ers in power line.
1. Motor overloaded.
2. Air circulation through the motor restricted.
1. Short circuit in motor or loose connections.
2. Low voltage.
3. Incorrect fuses or circuit break­ers in power line.
4. Motor overloaded.
1. Feed rate too high.
2. Depth of cut too great.
1. Pulley set screws or keys are missing or loose.
2. Motor fan is hitting the cover.
3. V-belt is defective.
1. Excessive depth of cut.
2. Knives are dull.
CORRECTIVE ACTION
1. Check power line for proper voltage.
2. Inspect all lead connections on motor for loose or open connec­tions.
1. Inspect cord or plug for damaged insulation and shorted wires.
2. Inspect all connections on motor for loose or shorted terminals or worn insulation.
3. Install correct fuses or circuit breakers.
1. Reduce load on motor.
2. Clean out motor to provide normal air circulation.
1. Inspect connections on motor for loose or shorted terminals or worn insulation.
2 Correct the low voltage conditions.
3. Install correct fuses or circuit breakers.
4. Reduce load on motor.
1. Feed workpiece slower.
2. Reduce depth of cut.
1. Inspect keys and set screws. Replace or tighten if necessary.
2. Tighten fan or shim cover.
3. Replace V-belt. See Maintenance.
1. Decrease depth of cut.
2. Sharpen knives.
DO NOT make adjustments while the jointer is running. Ensure that the switch is off, power is disconnected and moving parts have stopped before making adjustments. Failure to comply may result in serious per­sonal injury.
Ultimate Series Jointers -25-
Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901
8" JOINTER MODEL G9859
MACHINE DATA
SHEET
Design Type ....................................................................................................Floor Model
Overall Dimensions:
Table Size ..................................................................................................73
3
8'' x 81⁄2''
Height (from Floor to Table) ..................................................................................30
1
4''
Overall Length ......................................................................................................73
3
8''
Overall Width............................................................................................................31''
Fence ..........................................................................................................4
3
4'' x 39
1
4''
Shipping Weight................................................................................................900 lbs.
Capacities:
Maximum Depth of Cut ............................................................................................
5
16''
Maximum Width of Cut............................................................................................7
7
8''
Cutterhead Speed ....................................................................................5900 R.P.M.
Cuts Per Minute..................................................................................................17,700
Bevel Jointing ..................................................................................................90° - 45°
Cutterhead Diameter ..................................................................................................4"
Knife Size ................................................................................................8" x 1
1
8'' x
1
8''
Dust Hood Size ..........................................................................................................4"
Construction:
Table ..................................................................................Precision Ground Cast Iron
Fence Assembly ................................................................Precision Ground Cast Iron
Body Assembly................................................................................................Cast Iron
Base ................................................................................................................Cast Iron
Cutterhead ......................3 Knife Slots w/ Shielded Ball Bearings and Grease Fittings
Guard ....................................................................................................Cast Aluminum
Motor:
Type ............................................................................TEFC Capacitor Start Induction
Horsepower ........................................................................................................3 H.P.
Phase ⁄ Voltage ⁄ Amps ..................................................................Single ⁄ 220V ⁄ 15A
Cycle ⁄ R.P.M. ..........................................................................60 Hertz ⁄ 3500 R.P.M.
Switch ..........................................................Magnetic W/ Thermal Overload Protector
Power Transfer............................................................................................Twin V-Belt
Bearings ..................................................................Sealed & Permanently Lubricated
Features:
Fence ................................................Center Mounted, Positive Stops at 45° and 90°
Table Movement ..............................Independently Adjustable, Handwheel Precision
Infeed & Outfeed Tables ..........................................................................Heat Treated
..............................................................................Pedestal Mounted ON/OFF Switch
............................................................................................Noise Dampening System
Specifications, while deemed accurate, are not guaranteed.
011
G9859 8" JOINTER
023
012
013
027
026
IN
M
0
500
P
TO
S
ER
W O P
017
014
015
016
003
005
004
001
023
033
031
009
034
023
010
030
117
G9859 8" JOINTER
106
118
108
107
105
711
.
o
C
t
l
e
B
y
a
R
e
u
Bl
R
e
u
l
B
116
115
114
B
e
u
l
e
B
a
r
s
'
i
n
e
y
g
e
C
d
o
a
.
B
6
3
0
5
709
.
o
C
t
l
e
B
y
a
702
704
703
110
120
104
119
103
113
121
110
101
708
y
e
d
a
B
104
707
102
B
e
u
l
e
B
a
r
s
'
i
n
e
g
C
o
.
6
3
0
5
109
706
111
705
701
710
112
219
G9859 8" JOINTER
217
216
208
210
206
202
211
221
220
205
212
218
207
213
209
215
214
201
203
204
603
605
601
602
607
604
606
019
018
002
020
021
022
G9859 8" JOINTER
514
513
507
503
515
505
504
508
517
523
516
522
506
501
P
U
518
W
N
519
D
0
521
512
502
520
509
510
511
G9859 8" JOINTER
024
008
025
007
304
305
309
306
308
302
303
032
301
402
401
307
404
006
405
028
406
029
716
407
024
023
025
715
714
713
403
712
Ultimate Series Jointers -31-
001 P9859001 BASE
002 P9859002 FENCE SEAT
003 P9859003 TABLE SUPPORT
004 P9859004 TABLE LIFTING ARM
005 P9859005 TABLE SUPPORT
006 P9859006 FRONT HOUSING
007 P9859007 RIGHT REAR HOUSING
008 P9859008 LEFT REAR HOUSING
009 P9859009 TABLE HEIGHT SPINDLE
010 P9859010 TABLE LIFTING ARM
011 P9859011 BASE REAR COVER
012 P9859012 SWITCH BOX
013 P9859013 SWITCH PLATE
014 P9859014 SWITCH (GREEN)
015 P9859015 SWITCH (RED)
016 P9859016 PUSH BUTTON SWITCH (WHITE)
017 PS39M PHLP HD SCR M8-1.25 x 10
018 PK56M KEY 10 x 8 x 260
019 P9859019 SLIDER
020 PW14 FLAT WASHER
5
8"
021 PW08M FLAT WASHER M16
022 PB72M HEX BOLT M16-1.75 x 30
023 PS24M PHLP HD SCR M6-1.0 x 10
024 PW07 FLAT WASHER
5
16"
025 PB07M HEX BOLT M8-1.25 X 25
026 PW01 FLAT WASHER
1
2
"
027 PB12M HEX BOLT M12-1.75 X 55
028 PW02 FLAT WASHER
3
8"
029 P9859029 KNOB
030 P9859030 DUST HOOD
031 P9859031 PLATE COVER
032 P9859032 INDEX
033 P9859033 STOP COLLAR
034 PSS20M SET SCREW M8-1.25 X 8
101 P9859101 CUTTERHEAD
102 P9859102 HOUSING HEAD AXLE BOX (R.H.)
103 P9859103 HOUSING
104 P9859104 BEARING 6305-VV
105 P9859105 CIRCULAR NUT
106 P9859106 CUTTERHEAD BELT WHEEL
107 P9859107 CUTTERHEAD STOP PLATE
108 P9859108 CUTTERHEAD COVER (SMALL)
109 P9859109 CUTTERHEAD COVER (SMALL)
110 P9859110 OIL FEEDER
1
16"
111 PLW06M LOCK WASHER M10
112 PB14M HEX BOLT M10-1.5 X 35
113 P9859113 SPECIAL SCREW
114 P9859114 CASE PLATE
115 PW04M FLAT WASHER M10
116 PB65 HEX BOLT
3
8"-16 X 5⁄8"
117 PSS09M SET SCREW M8-1.25 X 20
118 P9859118 SPECIAL HEX NUT
119 P9859119 CUTTER
120 P9859121 GIB
121 P9859122 CUTTER KNOB
201 P9859201 FENCE SEAT
202 P9859202 ANGLE FENCE SEAT
203 P9859203 ANGLE SEAT FASTEN ROD
204 P9859204 KNOB
205 P9859205 FENCE ROD (LONG)
206 P9859206 FENCE ROD (SHORT)
207 P9859207 ANGLE PLATE
208 P9859208 FENCE
209 P9859209 FENCE ROD
210 P9859210 SPECIAL RETAINER RING
211 PSB13M CAP SCREW M8-1.25 X 30
212 PSB06M CAP SCREW M6-1.0 X 25
213 PSS04M SET SCREW M6-1.0 X 12
214 PSS29M SET SCREW M6-1.0 X 35
215 PN01M HEX NUT M6-1.0
216 PW01 FLAT WASHER
1
2"
217 P9859217 KNOB
218 PW02 FLAT WASHER
3
8"
219 PSB47M CAP SCREW M10-1.5 X 40
220 P9859220 FENCE ADJUSTMENT ROD
221 P9859221 KNOB
301 P9859301 BED
302 P9859302 PLATE
303 PSB26M CAP SCREW M6-1.0 X 12
304 P9859304 NOISE DAMPENER
305 PSB31M CAP SCREW M8-1.25 X 25
306 PSS16M SET SCREW M8-1.25 X 10
307 P9859307 BED PIVOT ROD
308 P9859308 BED PIVOT PIN
309 PSB70M CAP SCREW M12-1.75 X 30
401 P9859401 CUTTERHEAD GUARD
402 PSB06M CAP SCREW M6-1.0 X 25
403 P9859403 SPRING SHAFT HOUSING
404 P9859404 SPRING SHAFT
405 PW06M FLAT WASHER M12
406 PW01M FLAT WASHER
1
2"
407 PSB36M CAP SCREW M12-1.75 X 25
501 P9859501 LIFT ROD COLLAR
502 P9859502 HANDWHEEL
503 P9859503 GEAR
504 P9859504 COLLAR
505 P9859505 LIFT ROD
506 P9859506 GEAR
507 P9859507 LIFT ROD
508 P9859508 SPECIAL RETAINER RING
Ref# Part# DescriptionRef# Part# Description
-32- Ultimate Series Jointers
509 P9859509 SPECIAL RETAINER RING
510 P9859510 SPECIAL WASHER
511 P9859511 LOCK KNOB
512 P9859512 HANDWHEEL KNOB
513 PSB47M CAP SCREW M10-1.5 X 40
514 PN03M HEX NUT M8-1.25
515 PSS04M SET SCREW M6-1.0 X 12
516 P9859516 LUBE FITTING
3
16"
517 PK20M KEY 5 X 5 X 15
518 PLW01 LOCK WASHER
5
16"
519 PB07M HEX BOLT M8-1.25 X 25
520 PB58 HEX BOLT
3
8"-16 X 2"
521 PN08 HEX NUT
3
8"-16
522 P9859522 SPECIAL NUT
523 PSS02M SET SCREW M6-1.0 X 6
601 P9859601 ROD
602 P9859602 COLLAR
603 P9859603 HANDLE
604 P9859604 BRAKE CASING
Ref# Part# Description
605 P9859605 PIN
606 PSS02M SET SCREW M6-1.0 X 6
607 P9859607 SPRING
701 P9859701 MOTOR 3 H.P.
702 P9859702 PULLEY
703 PK54M KEY 7 X 7 X 45
704 PSS08M SET SCREW
5
16"-18 X 1⁄2"
705 PN02M HEX NUT M10-1.5
706 PLW04 LOCK WASHER
3
8"
707 PB14M HEX BOLT M10-1.5 X 35
708 PW01 FLAT WASHER
1
2"
709 PB25M HEX BOLT M12-1.75 X 25
710 P9859710 MOTOR MOUNT PLATE
711 PVA47 V-BELT (A-47")
712 P9859712 Z SERIES LABEL
713 P9859713 SAFETY GLASSES WARNING
714 P9859714 MACHINE ID WARNING
715 P9859715 PUSH BLOCK WARNING
716 P9859716 CAST LOGO
Ref# Part# Description
Ultimate Series Jointers -33-
Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901
12" JOINTER MODEL G9860/G9860ZX
MACHINE DATA
SHEET
Design Type ....................................................................................................Floor Model
Overall Dimensions:
Table Size ....................................................................................................80'' x 12
1
2''
Height (from Floor to Table) ..................................................................................30
1
4''
Overall Length ..........................................................................................................80''
Overall Width........................................................................................................34
1
16
''
Fence ..........................................................................................................4
3
4'' x 391⁄4''
Shipping Weight..............................................................................................1080 lbs.
Capacities:
Maximum Depth of Cut ............................................................................................
5
16''
Maximum Width of Cut........................................................................................11
13
16''
Cutterhead Speed ....................................................................................5900 R.P.M.
Cuts Per Minute..................................................................................................17,700
Bevel Jointing ..................................................................................................90° - 45°
Cutterhead Diameter ..................................................................................................4"
Knife Size ..............................................................................................12" x 1
1
8'' x 1⁄8''
Dust Hood Size ..........................................................................................................4"
Construction:
Table ..................................................................................Precision Ground Cast Iron
Fence Assembly ................................................................Precision Ground Cast Iron
Body Assembly................................................................................................Cast Iron
Base ................................................................................................................Cast Iron
Cutterhead (G9860)........3 Knife Slots w/ Shielded Ball Bearings and Grease Fittings
Cutterhead (G9860ZX) ........................................................Indexed Spiral Cutterhead
Guard ....................................................................................................Cast Aluminum
Motor:
Type ............................................................................TEFC Capacitor Start Induction
Horsepower ........................................................................................................3 H.P.
Phase ⁄ Voltage ⁄ Amps ..................................................................Single ⁄ 220V ⁄ 15A
Cycle ⁄ R.P.M. ..........................................................................60 Hertz ⁄ 3500 R.P.M.
Switch ..........................................................Magnetic W/ Thermal Overload Protector
Power Transfer............................................................................................Twin V-Belt
Bearings ..................................................................Sealed & Permanently Lubricated
Features:
Fence ................................................Center Mounted, Positive Stops at 45° and 90°
Table Movement ..............................Independently Adjustable, Handwheel Precision
Infeed & Outfeed Tables ..........................................................................Heat Treated
..............................................................................Pedestal Mounted ON/OFF Switch
............................................................................................Noise Dampening System
Specifications, while deemed accurate, are not guaranteed.
011
G9860 12" JOINTER
023
012
013
027
026
N I
M
0
0
0
5
P
O
T
S
R
E
W
O
P
017
014
015
016
003
005
004
001
023
033
030
009
034
031
010
035
032
031
119
G9860 12" JOINTER
G9860ZX Spiral Cutterhead
106
120
108
107
105
104
711
.
o
C
t
l
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B
y
a
R
e
u
Bl
R
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l
B
118
117
116
B
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B
a
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s
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y
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C
d
o
a
.
B
6
3
0
5
709
.
o
C
t
l
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B
y
a
702
704
703
110
114
113
103
121
115
110
101
708
e
y
e
d
a
B
104
109
707
e
u
l
B
s
'
.
6
3
0
5
102
B
e
a
r
i
n
g
C
o
706
122
705
701
710
112
111
802
801
803
219
G9860 12" JOINTER
217
216
208
210
206
202
211
221
220
205
212
218
207
213
209
215
214
201
203
204
603
605
601
602
607
604
606
019
018
002
020
021
022
G9860 12" JOINTER
514
513
507
503
515
505
504
508
517
523
516
522
506
501
P
U
518
W
N
519
D
0
521
512
502
520
509
510
511
G9860 12" JOINTER
024
309
308
008
025
007
304
305
311
303
310
306
307
301
402
401
302
505
404
006
028
029
716
024
025
715
714
713
403
712
Ultimate Series Jointers -39-
001 P9860001 BASE
002 P9860002 FENCE SEAT
003 P9859003 TABLE SUPPORT
004 P9859004 TABLE LIFTING ARM
005 P9859005 TABLE SUPPORT
006 P9859006 FRONT HOUSING
007 P9859007 RIGHT REAR HOUSING
008 P9859008 LEFT REAR HOUSING
009 P9860009 TABLE HEIGHT SPINDLE
010 P9859010 TABLE LIFTING ARM
011 P9859011 BASE REAR COVER
012 P9859012 SWITCH BOX
013 P9859013 SWITCH PLATE
014 P9859014 SWITCH (GREEN)
015 P9859015 SWITCH (RED)
016 P9859016 PUSH BUTTON SWITCH (WHITE)
017 PS39M PHLP HD SCR M8-1.25 X 10
018 PK55M KEY 10 X 8 X 300
019 P9859019 SLIDER
020 PW14 FLAT WASHER
5
8"
021 PW08M FLAT WASHER M16
022 PB72M HEX BOLT M16-1.75 X 30
023 PS24M PHLP HEAD BOLT M6-1.0 X 10
024 PW07 FLAT WASHER
5
16"
025 PB07M HEX BOLT M8-1.25 X 25
026 PW01 FLAT WASHER
1
2
"
027 PB12M HEX BOLT M12-1.75 X 55
028 PW02 FLAT WASHER
3
8"
029 P9859029 KNOB
030 P9859031 PLATE
031 PB02M HEX BOLT M6-1.0 X 12
032 P9860032 DUST COVER
033 P9859033 STOP COLLAR
034 PSS20M SET SCREW M8-1.25 X 8
035 P9860035 DUST CHUTE
101 P9860101 CUTTERHEAD
102 P9859102 HOUSING HEAD AXLE BOX (R.H.)
103 P9859103 HOUSING
104 P9859104 BEARING 6305-VV
105 P9859105 CIRCULAR NUT
106 P9859106 CUTTERHEAD BELT WHEEL
107 P9859107 CUTTERHEAD STOP PLATE
108 P9859108 CUTTERHEAD COVER (SMALL)
109 P9859109 CUTTERHEAD COVER (SMALL)
110 P9859110 OIL FEEDER
1
16"
111 PLW06M LOCK WASHER M10
112 PB14M HEX BOLT M10-1.5 X 35
113 P9860113 CUTTER
114 P9860114 GIB
115 P9859121 CUTTER KNOB
116 P9859119 BRACKET
117 PW04M FLAT WASHER M10
118 PB65 HEX BOLT
3
8"-16 X
5
8"
119 PSS09M SET SCREW M8-1.25 X 20
120 P9859118 SPECIAL HEX NUT
121 PS11M PHLP HD SCR M6-1.0 X 16
122 PWO4M FLAT WASHER M10
201 P9860201 FENCE SEAT
202 P9859202 ANGLE FENCE SEAT
203 P9860203 ANGLE SEAT FASTEN ROD
204 P9859204 LOCK HANDLE
205 P9859205 FENCE ROD (LONG)
206 P9859206 FENCE ROD (SHORT)
207 P9859207 ANGLE PLATE
208 P9859208 FENCE
209 P9859209 FENCE ROD
210 P9859210 SPECIAL RETAINER RING
211 PSB13M CAP SCREW M8-1.25 X 30
212 PSB06M CAP SCREW M6-1.0 X 25
213 PSS04M SET SCREW M6-1.0 X 12
214 PSS29M SET SCREW M6-1.0 X 35
215 PN01M HEX NUT M6-1.0
216 PW01 FLAT WASHER
1
2
"
217 P9859217 LOCK HANDLE
218 PW02 FLAT WASHER
3
8"
219 PSB47M CAP SCREW M10-1.5 X 40
220 P9859220 FENCE ADJUSTMENT ROD
221 P9859221 KNOB
301 P9860301 BED
302 P9860302 BED PIVOT ROD
303 PSS16M SET SCREW M8-1.25 X 10
304 P9860304 NOISE DAMPENER
305 PSB31M CAP SCREW M8-1.25 X 25
306 P9860306 PLATE
307 PSB26M CAP SCREW M6-1.0 X 12
308 P9860308 SPRING
309 P9860309 TURNBUCKLE
310 P9859308 BED PIVOT PIN (SHORT)
311 PSB70M CAP SCREW M12-1.75 X 30
401 P9860401 CUTTERHEAD GUARD
402 PSB06M CAP SCREW M6-1.0 X 25
403 P9859403 SPRING SHAFT HOUSING
404 P9859404 SPRING SHAFT
405 PSB70M CAP SCREW M12-1.75 X 30
501 P9859501 LIFT ROD COLLAR
502 P9859502 HANDWHEEL
503 P9859503 GEAR
504 P9859504 COLLAR
505 P9859505 LIFT ROD
506 P9859506 GEAR
Ref# Part# Description Ref# Part# Description
-40- Ultimate Series Jointers
507 P9859507 LIFT ROD
508 P9859508 SPECIAL RETAINER RING
509 P9859509 SPECIAL RETAINER RING
510 P9859510 SPECIAL WASHER
511 P9859511 LOCK KNOB
512 P9859512 HANDWHEEL KNOB
513 PSB47M CAP SCREW M10-1.5 X 40
514 PN03M HEX NUT M8-1.25
515 PSS04M SET SCREW M6-1.0 X 12
516 P9859516 LUBE FITTING
3
16"
517 PK20M KEY 5 X 5 X 15
518 PLW01 LOCK WASHER
5
16"
519 PB07M HEX BOLT M8-1.25 X 25
520 PB58 HEX BOLT
3
8"-16 X 2"
521 PN08 HEX NUT
3
8"-16
522 P9859522 SPECIAL NUT
523 PSS02M SET SCREW M6-1.0 X 6
601 P9859601 ROD
Ref# Part# Description
602 P9859602 COLLAR
603 P9859603 HANDLE
604 P9859604 BRAKE CASING
605 P9859605 PIN
606 PSS02M SET SCREW M6-1.0 X 6
607 P9859607 SPRING
701 P9859701 MOTOR 3 H.P.
702 P9859702 PULLEY
703 PK54M KEY 7 X 7 X 45
704 PSS08M SET SCREW
5
16
"-18 X
1
2
"
705 PN02M HEX NUT M10-1.5
706 PLW04 LOCK WASHER
3
8
"
707 PB14M HEX BOLT M10-1.5 X 35
708 PW01 FLAT WASHER
1
2"
709 PB25M HEX BOLT M12-1.75 X 25
710 P9859710 MOTOR MOUNT PLATE
711 PVA47 V-BELT (A-47")
712 P9859712 Z SERIES LABEL
713 P9859713 SAFETY GLASSES WARNING
714 P9860714 MACHINE ID WARNING
715 P9859715 PUSH BLOCK WARNING
716 P9859716 CAST LOGO
801 P9860ZX801 COUNTERSUNK CAP SCREW
802 H2334 CARBIDE INDEXABLE CUTTER
803 P9860ZX803 SPIRAL CUTTERHEAD BODY
Ref# Part# Description
Ultimate Series Jointers -41-
Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901
14" JOINTER MODEL G9861
MACHINE DATA
SHEET
Design Type ....................................................................................................Floor Model
Overall Dimensions:
Table Size ................................................................................................79
3
4'' x 141⁄4''
Height (from Floor to Table) ..................................................................................30
1
4
''
Overall Length ..........................................................................................................80''
Overall Width............................................................................................................36''
Fence ..........................................................................................................4
3
4'' x 39
3
8''
Shipping Weight..............................................................................................1210 lbs.
Capacities:
Maximum Depth of Cut ............................................................................................
5
16''
Maximum Width of Cut ............................................................................................14''
Cutterhead Speed ....................................................................................5900 R.P.M.
Cuts Per Minute..................................................................................................17,700
Bevel Jointing ..................................................................................................90° - 45°
Cutterhead Diameter ..................................................................................................4"
Knife Size ..............................................................................................14" x 1
1
8'' x 1⁄8''
Dust Hood Size ..........................................................................................................4"
Construction:
Table ..................................................................................Precision Ground Cast Iron
Fence Assembly ................................................................Precision Ground Cast Iron
Body Assembly................................................................................................Cast Iron
Base ................................................................................................................Cast Iron
Cutterhead ......................3 Knife Slots w/ Shielded Ball Bearings and Grease Fittings
Guard ....................................................................................................Cast Aluminum
Motor:
Type ............................................................................TEFC Capacitor Start Induction
Horsepower ........................................................................................................3 H.P.
Phase ⁄ Voltage ⁄ Amps ..................................................................Single ⁄ 220V ⁄ 15A
Cycle ⁄ R.P.M. ..........................................................................60 Hertz ⁄ 3500 R.P.M.
Switch ..........................................................Magnetic W/ Thermal Overload Protector
Power Transfer............................................................................................Twin V-Belt
Bearings ..................................................................Sealed & Permanently Lubricated
Features:
Fence ................................................Center Mounted, Positive Stops at 45° and 90°
Table Movement ..............................Independently Adjustable, Handwheel Precision
Infeed & Outfeed Tables ..........................................................................Heat Treated
..............................................................................Pedestal Mounted ON/OFF Switch
............................................................................................Noise Dampening System
Specifications, while deemed accurate, are not guaranteed.
005
G9861 14" JOINTER
012
010
011
017
016
N I
M
0
0 0 5
P
O T S
R
E
W
O
P
012
015
014
013
003
004
034
006
035
018
032
001
020
019
012
021
036
032
117
G9861 14" JOINTER
106
118
108
107
105
711
.
o
C
t
l
e
B
y
a
R
ue
Bl
R
ue
l
B
116
115
114
B
e
u
l
e
B
a
r
s
'
i
n
e
y
g
e
C
d
o
a
.
B
6
3
0
5
709
.
o
C
t
l
e
B
y
a
702
704
703
110
120
104
119
103
113
121
110
101
708
y
e
d
a
B
104
707
102
B
e
u
l
e
B
a
r
s
'
i
n
e
g
C
o
.
6
3
0
5
109
706
122
705
701
710
112
111
219
G9861 14" JOINTER
217
216
208
210
206
202
211
221
220
205
212
218
207
213
209
215
214
201
203
204
037
603
605
601
602
607
604
606
023
022
002
028
029
030
G9861 14" JOINTER
514
513
507
503
515
505
504
508
517
523
516
522
506
501
P
U
518
519
W
N
D
0
521
512
502
520
509
510
511
G9861 14" JOINTER
024
314
008
025
009
302
306
309
305
308
303
307
033
310
311
312
313
301
402
401
304
404
405
007
026
027
716
024
031
025
715
714
713
403
712
Ultimate Series Jointers -47-
001 P9861001 BASE
002 P9861002 FENCE SEAT
003 P9859003 TABLE SUPPORT
004 P9859005 TABLE SUPPORT
005 P9859011 BASE COVER
006 P9861006 TABLE SPINDLE
007 P9859006 FRONT HOUSING
008 P9859008 LEFT REAR HOUSING
009 P9859007 RIGHT REAR HOUSING
010 P9859012 SWITCH BOX
011 P9859013 SWITCH COVER PLATE
012 PS39M PHLP HD SCR M8-1.25 X 10
013 P9859016 SWITCH (WHITE)
014 P9859015 SWITCH (RED)
015 P9859014 SWITCH (GREEN)
016 PW01 FLAT WASHER
1
2"
017 PB12M HEX BOLT M12-1.75 X 55
018 P9859010 TABLE LIFTING ARM
019 P9859004 TABLE LIFTING ARM
020 P9861020 DUST HOOD
021 P9859031 FRONT COVER PLATE
022 PK55M KEY 10 X 8 X 300
023 P9859019 SLIDE NUT
024 PW07 FLAT WASHER
5
16"
025 PB07M HEX BOLT M8-1.25 X 25
026 PW02 FLAT WASHER
3
8
"
027 P9859029 LOCK KNOB
028 PLW06 LOCK WASHER
5
8"
029 PW08M FLAT WASHER M16
030 PB72M HEX BOLT M16-1.75 X 30
031 PS42M PHLP HD SCR M6-1.0 X 10
032 PB02M HEX BOLT M6-1.0 X 12
033 P9861033 INDEX
034 P9859033 STOP COLLAR
035 PSS20M SET SCREW M8-1.0 X 8
036 P9861036 DUST CHUTE
037 P9861037 PIN
101 P9861101 CUTTERHEAD
102 P9859102 HOUSING HEAD AXLE BOX (R.H.)
103 P9859103 HOUSING
104 P9859104 BEARING 6305-VV
105 P9859105 CIRCULAR NUT
106 P9859106 CUTTERHEAD BELT WHEEL
107 P9859107 CUTTERHEAD STOP PLATE
108 P9859108 CUTTERHEAD COVER (SMALL)
109 P9859109 CUTTERHEAD COVER (SMALL)
110 P9859110 OIL FEEDER
1
16"
111 PLW06M LOCK WASHER M10
112 PB14M HEX BOLT M10-1.5 X 35
113 PS11M PHLP HD SCR M6-1.0 X 16
114 P9859119 CASE PLATE
115 PW04M FLAT WASHER M10
116 PB65 HEX BOLT
3
8"-16 X
5
8"
117 PSS09M SET SCREW M8-1.25 X 20
118 P9859118 SPECIAL HEX NUT
119 P9861119 CUTTER
120 P9861120 GIB
121 P9859121 CUTTER KNOB
122 PW04M FLAT WASHER M10
201 P9860201 FENCE SEAT
202 P9859202 ANGLE FENCE SEAT
203 P9860203 ANGLE SEAT FASTEN ROD
204 P9859204 KNOB
205 P9859205 FENCE ROD (LONG)
206 P9859206 FENCE ROD (SHORT)
207 P9859207 ANGLE PLATE
208 P9859208 FENCE
209 P9859209 FENCE ROD
210 P9859210 SPECIAL RETAINER RING
211 PSB13M CAP SCREW M8-1.25 X 30
212 PSB06M CAP SCREW M6-1.0 X 25
213 PSS04M SET SCREW M6-1.0 X 12
214 PSS29M SET SCREW M6-1.0 X 35
215 PN01M HEX NUT M6-1.0
216 PW01 FLAT WASHER
1
2"
217 P9859217 KNOB
218 PW02 FLAT WASHER
3
8"
219 PSB47M CAP SCREW M10-1.5 X 40
220 P9859220 FENCE ADJUSTMENT ROD
221 P9859221 KNOB
301 P9861301 BED
302 P9861302 NOISE DAMPENER
303 P9861303 PLATE
304 P9861304 TABLE SPINDLE
305 PSS16M SET SCREW M8-1.25 X 10
306 PSB31M CAP SCREW M8-1.25 X 25
307 PSB26M CAP SCREW M6-1.0 X 12
308 P9859308 BED PIVOT PIN
309 PSB70M CAP SCREW M12-1.75 X 30
310 P9861310 HOOK ROD
311 P9861311 SPRING
312 PW01 FLAT WASHER
1
2"
313 PW02 FLAT WASHER
3
8"
314 PN08 HEX NUT
3
8"-16
401 P9861401 CUTTERHEAD GUARD
402 PSB06M CAP SCREW M6-1.0 X 25
403 P9859403 SPRING SHAFT HOUSING
404 P9859404 SPRING SHAFT
501 P9861501 LIFT ROD COLLAR
502 P9859502 HANDWHEEL
Ref# Part# Description Ref# Part# Description
-48- Ultimate Series Jointers
503 P9859503 GEAR
504 P9859504 COLLAR
505 P9859505 LIFT ROD
506 P9859506 GEAR
507 P9859507 LIFT ROD
508 P9859508 SPECIAL RETAINER RING
509 P9859509 SPECIAL RETAINER RING
510 P9859510 SPECIAL WASHER
511 P9859511 LOCK KNOB
512 P9859512 HANDWHEEL KNOB
513 PB32M HEX BOLT M10-1.5 X 25
514 PN02M HEX NUT M10-1.5
515 PSS04M SET SCREW M6-1.0 X 12
516 P9859516 LUBE FITTING
3
16"
517 PK20M KEY 5 X 5 X 15
518 PLW01 LOCK WASHER
5
16"
519 PB07M HEX BOLT M8-1.25 X 25
520 PB58 HEX BOLT
3
8"-16 X 2"
521 PN08 HEX NUT
3
8"-16
522 P9859522 SPECIAL NUT
523 PSS02M SET SCREW M6-1.0 X 6
601 P9859601 ROD
Ref# Part# Description
602 P9859602 COLLAR
603 P9859603 HANDLE
604 P9859604 BRAKE CASING
605 P9859605 PIN
606 PSS02M SET SCREW M6-1.0 X 6
607 P9859607 SPRING
701 P9859701 MOTOR 3 H.P.
702 P9859702 PULLEY
703 PK54M KEY 7 X 7 X 45
704 PSS08 SET SCREW
5
16"-18 X 1⁄2"
705 PN02M HEX NUT M10-1.5
706 PLW04 LOCK WASHER
3
8"-16
707 PB14M HEX BOLT M10-1.5 X 35
708 PW01 FLAT WASHER
1
2"
709 PB25M HEX BOLT M12-1.75 X 25
710 P9859710 MOTOR MOUNT PLATE
711 PVA47 V-BELT (A-47")
712 P9859712 Z SERIES LABEL
713 P9859713 SAFETY GLASSES WARNING
714 P9861714 MACHINE ID WARNING
715 P9859715 PUSH BLOCK WARNING
716 P9859716 CAST LOGO
Ref# Part# Description
Ultimate Series Jointers -49-
NOTES
-50- Ultimate Series Jointers
Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from
the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole written warranty and any and all warranties that may be implied by law, including any merchantability or fitness, for any par­ticular purpose, are hereby limited to the duration of this written warranty. We do not warrant or represent that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants. In no event shall Grizzly’s liability under this warranty exceed the purchase price paid for the product and any legal actions brought against Grizzly shall be tried in the State of Washington, County of Whatcom.
We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, spe­cial, or consequential damages arising from the use of our products.
To take advantage of this warranty, contact us by mail or phone and give us all the details. We will then issue you a “Return Number,” which must be clearly posted on the outside as well as the inside of the car­ton. We will not accept any item back without this number. Proof of purchase must accompany the mer­chandise.
The manufacturers reserve the right to change specifications at any time because they constantly strive to achieve better quality equipment. We make every effort to ensure that our products meet high quality and durability standards and we hope you never need to use this warranty.
Please feel free to write or call us if you have any questions about the machine or the manual.
Thank you again for your business and continued support. We hope to serve you again soon.
WARRANTY AND RETURNS
CUT ALONG DOTTED LINE
10. Which benchtop tools do you own? Check all that apply.
___1" x 42" Belt Sander ___6" - 8" Grinder ___5" - 8" Drill Press ___Mini Lathe ___8" Table Saw ___10" - 12" Thickness Planer ___8" - 10" Bandsaw ___Scroll Saw ___Disc/Belt Sander ___Spindle/Belt Sander ___Mini Jointer
___Other__________________________________________________
11. How many of the machines checked above are Grizzly? ____________
12. Which portable/hand held power tools do you own? Check all that apply.
___Belt Sander ___Orbital Sander ___Biscuit Joiner ___Palm Sander ___Circular Saw ___Portable Planer ___Detail Sander ___Saber Saw ___Drill/Driver ___Reciprocating Saw ___Miter Saw ___Router
___Other__________________________________________________
13. What machines/supplies would you like Grizzly Industrial to carry?
__________________________________________________________
__________________________________________________________
14. What new accessories would you like Grizzly Industrial to carry?
__________________________________________________________
__________________________________________________________
15. What other companies do you purchase your tools and supplies from?
__________________________________________________________
__________________________________________________________
16. Do you think your purchase represents good value?
___Yes ___No
17. Would you recommend Grizzly Industrial to a friend?
___Yes ___No
18. Would you allow us to use your name as a reference for Grizzly customers
in your area? Note: We never use names more than three times.
___Yes ___No
19. Comments:_________________________________________________
__________________________________________________________
__________________________________________________________
__________________________________________________________
__________________________________________________________
1. How did you learn about us?
___Advertisement ___Friend ___Catalog ___Card Deck ___World Wide Web
___Other__________________________________________________
2. Which of the following magazines do you subscribe to.
___American Woodworker ___Practical Homeowner ___Cabinetmaker ___Shop Notes ___Family Handyman ___Today’s Homeowner ___Fine Homebuilding ___WOOD ___Fine Woodworking ___Wooden Boat ___Home Handyman ___Woodshop News ___Journal of Light Construction ___Woodsmith ___Old House Journal ___Woodwork ___Popular Mechanics ___Woodworker ___Popular Science ___Woodworker’s Journal ___Popular Woodworking ___Workbench
___Other__________________________________________________
3. Which of the following woodworking/remodeling shows do you watch?
___Backyard America ___The New Yankee Workshop ___Home Time ___This Old House ___The American Woodworker ___Woodwright’s Shop
___Other__________________________________________________
4. What is your annual household income?
___$20,000-$29,999 ___$60,000-$69,999 ___$30,000-$39,999 ___$70,000-$79,999 ___$40,000-$49,999 ___$80,000-$89,999 ___$50,000-$59,999 ___$90,000 +
5. What is your age group?
___20-29 ___50-59 ___30-39 ___60-69 ___40-49 ___70 +
6. How long have you been a woodworker?
___0 - 2 Years ___8 - 20 Years ___2 - 8 Years ___20+ Years
7. How would you rank your woodworking skills?
___Simple ___Advanced ___Intermediate ___Master Craftsman
8. What stationary woodworking tools do you own? Check all that apply.
___Air Compressor ___Panel Saw ___Band Saw ___Planer ___Drill Press ___Power Feeder ___Drum Sander ___Radial Arm Saw ___Dust Collector ___Shaper ___Horizontal Boring Machine ___Spindle Sander ___Jointer ___Table Saw ___Lathe ___Vacuum Veneer Press ___Mortiser ___Wide Belt Sander
___Other__________________________________________________
9. How many of your woodworking machines are Grizzly? _____________
Name ____________________________________________________________________________________ Street ____________________________________________________________________________________ City ______________________________________________________________State________Zip_________ Phone Number_______________________E-Mail_______________________FAX________________________
MODEL #____________________________ Serial #______________________________________________
The following information is given on a voluntary basis. It will be used for marketing purposes to help us develop better products and services. Of course, all information is strictly confidential.
WARRANTY CARD
FOLD ALONG DOTTED LINE
FOLD ALONG DOTTED LINE
GRIZZLY INDUSTRIAL, INC. P.O. BOX 2069 BELLINGHAM, WA 98227-2069
Place
Stamp
Here
TAPE ALONG EDGES--PLEASE DO NOT STAPLE
Name_______________________________
Street_______________________________
City______________State______Zip______
Send a Grizzly Catalog to a friend:
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