Grizzly G9717 User Manual

66"" GGRRIINNDDEERR
MMOODDEELL GG99771177
IINNSSTTRRUUCCTTIIOONN MMAANNUUAALL
COPYRIGHT ©2000 BY GRIZZLY INDUSTRIAL, INC.
1821 VALENCIA ST., BELLINGHAM, WA 98227
WWAARRNNIINNGG:: NNOO PPOORRTTIIOONN OOFF TTHHIISS MMAANNUUAALL MMAAYY BBEE RREEPPRROODDUUCCEEDD IINN AANNYY SSHHAAPPEE
OORR FFOORRMM WWIITTHHOOUUTT TTHHEE WWRRIITTTTEENN AAPPPPRROOVVAALL OOFF GGRRIIZZZZLLYY IINNDDUUSSTTRRIIAALL,, IINNCC..
MARCH, 2000 PRINTED IN CHINA
THE INFORMATION IN THIS MANUAL REPRESENTS THE CONFIGURATION OF THE MACHINE AS IT IS CURRENTLY BEING SHIPPED. THE MACHINE
CONFIGURATION CAN CHANGE AS PRODUCT IMPROVEMENTS ARE INCORPORATED. IF YOU OWN AN EARLIER VERSION OF THE MACHINE, THIS
MANUAL MAY NOT EXACTLY DEPICT YOUR MACHINE . CONTACT CUSTOMER SERVICE IF YOU HAVE ANY QUESTIONS ABOUT DIFFERENCES. PRE-
VIOUS VERSIONS ARE NOT AVAILABLE ONLINE.
G9717 6" Grinder
-1-
SSaaffeettyy IInnssttrruuccttiioonnss FFoorr PPoowweerr TToooollss
GGEENNEERRAALL SSAAFFEETTYY RRUULLEESS
55.. KKEEEEPP CCHHIILLDDRREENN AANNDD VVIISSIITTOORRSS AAWWAAYY
. All children and visitors should be kept a safe distance from work area.
66.. MMAAKKEE WWOORRKK SSHHOOPP CCHHIILLDD PPRROOOOFF
with padlocks, master switches, or by removing starter keys.
77.. DDOONNTT FFOORRCCEE TTOOOOLL
. It will do the job better and safer at the rate for which it was designed.
88.. UUSSEE RRIIGGHHTT TTOOOOLL..
Don’t force tool or attachment to do a job for which it was not designed.
11.. KKEEEEPP GGUUAARRDDSS IINN PPLLAACCEE
and in working
order.
22.. RREEMMOOVVEE AADDJJUUSSTTIINNGG KKEEYYSS AANNDD WWRREENNCCHHEESS
. Form habit of checking to see that keys and adjusting wrenches are removed from tool before turning on
..
33.. KKEEEEPP WWOORRKK AARREEAA CCLLEEAANN
. Cluttered
areas and benches invite accidents.
44.. DDOONNTT UUSSEE IINN DDAANNGGEERROOUUSS EENNVVIIRROONN-- MMEENNTT
. Don’t use power tools in damp or wet locations, or where any flammable or noxious fumes may exist. Keep work area well lighted.
FFoorr YYoouurr OOwwnn SSaaffeettyy RReeaadd IInnssttrruuccttiioonn MMaannuuaall
BBeeffoorree OOppeerraattiinngg TThhiiss EEqquuiippmmeenntt
IInnddiiccaatteess aann iimmmmiinneennttllyy hhaazzaarrddoouuss ssiittuuaattiioonn wwhhiicchh,, iiff nnoott aavvooiiddeedd,, WWIILLLL rreessuulltt iinn ddeeaatthh oorr sseerriioouuss iinnjjuurryy..
IInnddiiccaatteess aa ppootteennttiiaallllyy hhaazzaarrddoouuss ssiittuuaattiioonn wwhhiicchh,, iiff nnoott aavvooiiddeedd,, CCOOUULLDD
rreessuulltt iinn ddeeaatthh oorr sseerriioouuss iinnjjuurryy..
IInnddiiccaatteess aa ppootteennttiiaallllyy hhaazzaarrddoouuss ssiittuuaattiioonn wwhhiicchh,, iiff nnoott aavvooiiddeedd,, MMAAYY
rreessuulltt iinn mmiinnoorr oorr mmooddeerraattee iinnjjuurryy.. IItt mmaayy aallssoo bbee uusseedd ttoo
aalleerrtt aaggaaiinnsstt uunnssaaffee pprraaccttiicceess..
TThhiiss ssyymmbbooll iiss uusseedd ttoo aalleerrtt tthhee uusseerr ttoo uusseeffuull iinnffoorrmmaattiioonn aabboouutt pprrooppeerr ooppeerraattiioonn ooff tthhee eeqquuiippmmeenntt..
TThhee ppuurrppoossee ooff ssaaffeettyy ssyymmbboollss iiss ttoo aattttrraacctt yyoouurr aatttteennttiioonn ttoo ppoossssiibbllee hhaazzaarrddoouuss ccoonnddiittiioonnss.. TThhiiss mmaann-- uuaall uusseess aa sseerriieess ooff ssyymmbboollss aanndd ssiiggnnaall wwoorrddss wwhhiicchh aarree iinntteennddeedd ttoo ccoonnvveeyy tthhee lleevveell ooff iimmppoorrttaannccee ooff tthhee ssaaffeettyy mmeessssaaggeess.. TThhee pprrooggrreessssiioonn ooff ssyymmbboollss iiss ddeessccrriibbeedd bbeellooww.. RReemmeemmbbeerr tthhaatt ssaaffeettyy mmeessssaaggeess bbyy tthheemmsseellvveess ddoo nnoott eelliimmiinnaattee ddaannggeerr aanndd aarree nnoott aa ssuubbssttiittuuttee ffoorr pprrooppeerr aacccciiddeenntt pprreevveennttiioonn mmeeaass-- uurreess..
NNOOTTIICCEE
G9717 6" Grinder
-2-
99.. UUSSEE PPRROOPPEERR EEXXTTEENNSSIIOONN CCOORRDD
. Make sure your extension cord is in good condi­tion. Conductor size should be in accor­dance with the chart below. The amperage rating should be listed on the motor or tool nameplate. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. Your extension cord must also contain a ground wire and plug pin. Always repair or replace exten­sion cords if they become damaged.
Minimum Gauge for Extension Cords
1100.. WWEEAARR PPRROOPPEERR AAPPPPAARREELL..
Do not wear loose clothing, gloves, neckties, rings, bracelets, or other jewelry which may get caught in moving parts. Non-slip footwear is recommended. Wear protective hair covering to contain long hair.
1111.. AALLWWAAYYSS UUSSEE SSAAFFEETTYY GGLLAASSSSEESS..
Also use face or dust mask if cutting operation is dusty. Everyday eyeglasses only have impact resistant lenses, they are NOT safety glasses.
1122.. SSEECCUURREE WWOORRKK..
Use clamps or a vise to hold work when practical. It’s safer than using your hand and frees both hands to operate tool.
LLEENNGGTTHH AAMMPP RRAATTIINNGG 2255fftt 5500fftt 110000fftt 0-6 18 16 16 7-10 18 16 14 11-12 16 16 14 13-16 14 12 12 17-20 12 12 10 21-30 10 10 No
SSaaffeettyy IInnssttrruuccttiioonnss FFoorr PPoowweerr TToooollss
1133.. DDOONNTT OOVVEERRRREEAACCHH..
Keep proper footing
and balance at all times.
1144.. MMAAIINNTTAAIINN TTOOOOLLSS WWIITTHH CCAARREE..
Keep tools sharp and clean for best and safest performance. Follow instructions for lubri­cating and changing accessories.
1155.. DDIISSCCOONNNNEECCTT TTOOOOLLSS
before servicing and changing accessories, such as blades, bits, cutters, and the like.
1166.. RREEDDUUCCEE TTHHEE RRIISSKK OOFF UUNNIINNTTEENNTTIIOONN-- AALL SSTTAARRTTIINNGG..
Make sure switch is in off
position before plugging in.
1177.. UUSSEE RREECCOOMMMMEENNDDEEDD AACCCCEESSSSOORRIIEESS.. Consult the owner’s manual for recom­mended accessories. The use of improper accessories may cause risk of injury.
1188.. CCHHEECCKK DDAAMMAAGGEEDD PPAARRTTSS..
Before fur­ther use of the tool, a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function. Check for alignment of moving parts, bind­ing of moving parts, breakage of parts, mounting, and any other conditions that may affect its operation. A guard or other part that is damaged should be properly repaired or replaced.
1199.. NNEEVVEERR LLEEAAVVEE TTOOOOLL RRUUNNNNIINNGG UUNNAATT-- TTEENNDDEEDD.. TTUURRNN PPOOWWEERR OOFFFF..
Don’t
leave tool until it comes to a complete stop.
G9717 6" Grinder
-3-
AAddddiittiioonnaall SSaaffeettyy IInnssttrruuccttiioonnss FFoorr GGrriinnddeerrss
NNoo lliisstt ooff ssaaffeettyy gguuiiddeelliinneess ccaann bbee ccoommpplleettee.. EEvveerryy sshhoopp eennvviirroonnmmeenntt iiss ddiiffffeerreenntt.. AAllwwaayyss ccoonnssiiddeerr ssaaffeettyy ffiirrsstt,, aass iitt aapppplliieess ttoo yyoouurr iinnddii-- vviidduuaall wwoorrkkiinngg ccoonnddiittiioonnss.. UUssee tthhiiss aanndd ootthheerr mmaacchhiinneerryy wwiitthh ccaauuttiioonn aanndd rreessppeecctt.. FFaaiilluurree ttoo ddoo ssoo ccoouulldd rreessuulltt iinn sseerriioouuss ppeerrssoonnaall iinnjjuurryy,,
ddaammaaggee ttoo eeqquuiippmmeenntt oorr ppoooorr wwoorrkk rreessuullttss..
OOppeerraattiinngg tthhiiss eeqquuiippmmeenntt hhaass tthhee ppootteennttiiaall ttoo pprrooppeell ddeebbrriiss iinnttoo tthhee aaiirr wwhhiicchh ccaann ccaauussee eeyyee iinnjjuurryy.. AAllwwaayyss wweeaarr ssaaffeettyy ggllaasssseess oorr ggoogggglleess wwhheenn ooppeerraattiinngg eeqquuiippmmeenntt.. EEvveerryyddaayy ggllaasssseess oorr rreeaaddiinngg ggllaasssseess oonnllyy hhaavvee iimmppaacctt rreessiissttaanntt lleennsseess,, tthheeyy aarree nnoott ssaaffeettyy ggllaasssseess.. BBee cceerrttaaiinn tthhee ssaaffeettyy ggllaasssseess yyoouu wweeaarr mmeeeett tthhee aapppprroo-- pprriiaattee ssttaannddaarrddss ooff tthhee AAmmeerriiccaann NNaattiioonnaall SSttaannddaarrddss IInnssttiittuuttee ((AANNSSII))..
11.. AALLWWAAYYSS WWEEAARR
a face shield and/or safe-
ty goggles.
22.. SSEECCUURREE TTHHIISS GGRRIINNDDEERR
firmly to a
benchtop or stand.
33.. NNEEVVEERR UUSSEE AA GGRRIINNDDIINNGG WWHHEEEELL
which has evidence of cracking or chips. “Ring Check” the wheel to test its integrity (See Page 9 for checking procedure).
44.. UUSSEE OONNLLYY PPRROOPPEERRLLYY SSIIZZEEDD WWHHEEEELLSS which have the right bore size and overall diameter.
55.. DDRREESSSS TTHHEE GGRRIINNDDIINNGG WWHHEEEELL
when its surface becomes rutted or uneven. Replace the wheel if the wear or damage becomes excessive.
66.. AALLLLOOWW TTHHEE WWHHEEEELL TTOO AATTTTAAIINN FFUULLLL SSPPEEEEDD
before introducing the workpiece.
77.. AALLWWAAYYSS UUSSEE TTHHEE SSAAFFEETTYY SSHHIIEELLDDSS AANNDD TTOOOOLL RREESSTT
when grinding. The shields prevent sparks from flying, and the tool rest provides a firm rest on which to position the workpiece.
88.. NNEEVVEERR GGRRIINNDD SSMMAALLLL SSTTOOCCKK..
Do not attempt to grind or sharpen anything which can’t be adequately supported by the tool rest. Use clamping pliers or a similar holder when grinding parts which can’t be easily held by hand.
99.. GGRRIINNDDIINNGG CCRREEAATTEESS SSPPAARRKKSS
, make sure your work area is free of combustible materials.
1100.. AAVVOOIIDD OOVVEERRHHEEAATTIINNGG TTHHEE WWOORRKK-- PPIIEECCEE..
Excessive prolonged grinding on a workpiece can heat it to the point of being dangerously hot. Keep a water reservoir handy when grinding to quench hot parts. Overheating can also change the metallur­gical properties of your part.
1111.. NNEEVVEERR SSTTIICCKK AANN OOBBJJEECCTT AAGGAAIINNSSTT TTHHEE WWHHEEEELL TTOO SSTTOOPP TTHHEE WWHHEEEELL RROOTTAA-- TTIIOONN..
G9717 6" Grinder
-4-
SSEECCTTIIOONN 22:: CCIIRRCCUUIITT RREEQQUUIIRREEMMEENNTTSS
111100VV OOppeerraattiioonn
The motor supplied with the G9717 must be oper­ated at 110V. Use an outlet configuration as shown in
FFiigguurree 11..
Under normal use, the motor draws approximately 2-3 amps @ 110V. We rec­ommend a 15 amp circuit breaker for 110V oper­ation. This should be satisfactory for normal use, while providing enough protection against motor damage caused by power surges.
FFiigguurree 11..
Typical 110V plug and outlet.
Should it be necessary to use an extension when operating at 110V, make sure the cord is rated Hard Service (grade S) or better. Refer to the chart in Section 1: Safety Instructions to deter­mine the minimum gauge for the extension cord. The extension cord must also contain a ground wire and plug pin. Always repair or replace exten­sion cords when they become worn or damaged.
EExxtteennssiioonn CCoorrddss
TThhiiss eeqquuiippmmeenntt mmuusstt bbee ggrroouunnddeedd..
Please ensure that this machine is continuously grounded from the motor to the machine frame and then to a known ground. Verify that any existing electrical outlet and circuit you intend to plug into is actually grounded. If it is not, it will be necessary to run a separate 12 A.W.G. copper grounding wire from the outlet to a known ground. Under no circumstances should the grounding pin from any three-pronged plug be removed.
SSeerriioouuss ppeerrssoonnaall iinnjjuurryy mmaayy
ooccccuurr..
GGrroouunnddiinngg
In the event of an electrical short, grounding reduces the risk of electric shock by providing a path of least resistance to disperse electric cur­rent. This tool is equipped with a power cord hav­ing an equipment-grounding conductor.
SSeeee
FFiigguurree 11..
The outlet must be properly installed and grounded in accordance with all local codes and ordinances.
WWee hhaavvee ccoovveerreedd ssoommee bbaassiicc eelleeccttrriiccaall rreeqquuiirreemmeennttss ffoorr tthhee ssaaffee ooppeerraattiioonn ooff yyoouurr SSuurrffaaccee GGrriinnddeerr.. TThheessee rreeqquuiirreemmeennttss aarree nnoott nneecceessssaarriillyy ccoommpprreehheennssiivvee.. YYoouu mmuusstt bbee ssuurree tthhaatt yyoouurr ppaarrttiiccuullaarr eelleeccttrriiccaall ccoonnffiigguurraattiioonn ccoommpplliieess wwiitthh llooccaall aanndd ssttaattee ccooddeess.. EEnnssuurree ccoommpplliiaannccee bbyy cchheecckkiinngg wwiitthh yyoouurr llooccaall mmuunniicc-- iippaalliittyy oorr aa lliicceennsseedd eelleeccttrriicciiaann..
G9717 6" Grinder
-5-
SSEECCTTIIOONN 33:: GGEENNEERRAALL IINNFFOORRMMAATTIIOONN
To operate this, or any power tool, safely and efficiently, it is essential to become as familiar with its characteristics as possible. The time you invest before you begin to use your Model G9717 will be time well spent. DO NOT oper­ate this machine until you are completely famil­iar with the contents of this manual. Make sure you read and understand all of the safety pro­cedures. If you do not understand something, DDOO NNOOTT
operate the machine.
CCoommmmeennttaarryy
We are proud to offer the Grizzly Model G9717 6" Grinder. This Grinder is part of a growing Grizzly family of fine metalworking machinery. When used according to the guidelines set forth in this manual, you can expect years of trouble­free, enjoyable operation and proof of Grizzly’s commitment to customer satisfaction.
The Model G9717 is intended for home and hobby-type use. It features a
1
3 HP, 110V motor, two 6" grinding wheels, one 60 grit and one 30 grit. Eye shields and tool rests are included to ensure safe operation of the wheels.
Replacement wheels with a 6" diameter and a 1⁄2" bore are available through the Grizzly catalog.
We are also pleased to provide this manual with the Model G9717. It was written to guide you through assembly, review safety considerations, and cover general operating procedures. It repre­sents our effort to produce the best documenta­tion possible. If you have any comments regard­ing this manual, please write to us at the address below:
Grizzly Industrial, Inc.
C
/O Technical Documentation
P.O. Box 2069
Bellingham, WA 98227-2069
Most importantly, we stand behind our machines. If you have any service questions or parts requests, please call or write us at the location listed below.
The specifications, drawings, and photographs illustrated in this manual represent the Model G9717 as supplied when the manual was pre­pared. However, owing to Grizzly’s policy of con­tinuous improvement, changes may be made at any time with no obligation on the part of Grizzly. Whenever possible, though, we send manual updates to all owners of a particular tool or machine. Should you receive one, we urge you to insert the new information with the old and keep it for reference.
Grizzly Industrial, Inc.
1203 Lycoming Mall Circle
Muncy, PA 17756
Phone:(570) 546-9663
Fax:(800) 438-5901 E-Mail: techsupport@grizzly.com Web Site: http://www.grizzly.com
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