Grizzly G8994z User Manual

COPYRIGHT ©2000 BY GRIZZLY INDUSTRIAL, INC.

1821 VALENCIA ST., BELLINGHAM, WA 98227

WWAARRNNIINNGG:: NNOO PPOORRTTIIOONN OOFF TTHHIISS MMAANNUUAALL MMAAYY BBEE RREEPPRROODDUUCCEEDD IINN AANNYY SSHHAAPPEE

OORR FFOORRMM WWIITTHHOOUUTT TTHHEE WWRRIITTTTEENN AAPPPPRROOVVAALL OOFF GGRRIIZZZZLLYY IINNDDUUSSTTRRIIAALL,, IINNCC..

JUNE, 2001 PRINTED IN U.S.A.

WWWWWW..GGRRIIZZZZLLYY..CCOOMM

VVAARRIIAABBLLEE SSPPEEEEDD JJIIGG SSAAWW

MMOODDEELL GG88999944ZZ

IINNSSTTRRUUCCTTIIOONN MMAANNUUAALL

WARNING

Some dust created by power sanding, sawing,
grinding, drilling, and other construction activities
contains chemicals known to the State of California
to cause cancer, birth defects or other reproductive
harm. Some examples of these chemicals are:

• Lead from lead-based paints.

• Crystalline silica from bricks, cement, and
other masonry products.

• Arsenic and chromium from chemically
treated lumber.

Your risk from these exposures varies, depending
on how often you do this type of work. To reduce
your exposure to these chemicals: work in a well
ventilated area, and work with approved safety
equipment, such as those dust masks that are spe­cially designed to filter out microscopic particles.

G8994Z Variable Speed Jig Saw

-1-

SSAAFFEETTYY

FFoorr YYoouurr OOwwnn SSaaffeettyy RReeaadd IInnssttrruuccttiioonn MMaannuuaall

BBeeffoorree OOppeerraattiinngg TThhiiss EEqquuiippmmeenntt

IInnddiiccaatteess aann iimmmmiinneennttllyy hhaazzaarrddoouuss ssiittuuaattiioonn wwhhiicchh,, iiff nnoott
aavvooiiddeedd,, WWIILLLL rreessuulltt iinn ddeeaatthh oorr sseerriioouuss iinnjjuurryy..

IInnddiiccaatteess aa ppootteennttiiaallllyy hhaazzaarrddoouuss ssiittuuaattiioonn wwhhiicchh,, iiff nnoott
aavvooiiddeedd,, CCOOUULLDD

rreessuulltt iinn ddeeaatthh oorr sseerriioouuss iinnjjuurryy..

IInnddiiccaatteess aa ppootteennttiiaallllyy hhaazzaarrddoouuss ssiittuuaattiioonn wwhhiicchh,, iiff nnoott
aavvooiiddeedd,, MMAAYY

rreessuulltt iinn mmiinnoorr oorr mmooddeerraattee iinnjjuurryy.. IItt mmaayy

aallssoo bbee uusseedd ttoo aalleerrtt aaggaaiinnsstt uunnssaaffee pprraaccttiicceess..

TThhiiss ssyymmbbooll iiss uusseedd ttoo aalleerrtt tthhee uusseerr ttoo uusseeffuull iinnffoorrmmaattiioonn aabboouutt
pprrooppeerr ooppeerraattiioonn ooff tthhee eeqquuiippmmeenntt..

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ttiioonnss.. TThhiiss mmaannuuaall uusseess aa sseerriieess ooff ssyymmbboollss aanndd ssiiggnnaall wwoorrddss wwhhiicchh aarree iinntteennddeedd ttoo ccoonn--
vveeyy tthhee lleevveell ooff iimmppoorrttaannccee ooff tthhee ssaaffeettyy mmeessssaaggeess.. TThhee pprrooggrreessssiioonn ooff ssyymmbboollss iiss
ddeessccrriibbeedd bbeellooww.. RReemmeemmbbeerr tthhaatt ssaaffeettyy mmeessssaaggeess bbyy tthheemmsseellvveess ddoo nnoott eelliimmiinnaattee ddaann--
ggeerr aanndd aarree nnoott aa ssuubbssttiittuuttee ffoorr pprrooppeerr aacccciiddeenntt pprreevveennttiioonn mmeeaassuurreess..

NNOOTTIICCEE

SSaaffeettyy IInnssttrruuccttiioonnss FFoorr PPoowweerr TToooollss

5. KEEP CHILDREN AND VISITORS
AWAY. All children and visitors

should be kept a safe distance from
work area.

6. MAKE WORKSHOP CHILD
PROOF with padlocks, master

switches, or by removing starter
keys.

7. DON’T FORCE TOOL. It will do the
job better and safer at the rate for
which it was designed.

8. USE RIGHT TOOL. Don’t force tool
or attachment to do a job for which
it was not designed.

9. DO NOT USE UNDER THE INFLU­ENCE OF DRUGS OR ALCOHOL.

1. KEEP ALL SAFETY DEVICES IN
PLACE and in working order.

2. REMOVE ADJUSTING KEYS AND
WRENCHES. Form habit of check-

ing to see that keys and adjusting
wrenches are removed from tool
before turning on

..

3. KEEP WORK AREA CLEAN.

Cluttered areas and benches invite
accidents.

4. DON’T USE IN DANGEROUS
ENVIRONMENT. Don’t use power

tools in damp or wet locations, or
where any flammable or noxious
fumes may exist. Keep work area
well lighted.

G8994Z Variable Speed Jig Saw

-2-

10. USE PROPER EXTENSION CORD

for the charger. Make sure your
extension cord is in good condition.
Conductor size should be in accor­dance with the chart below. The
amperage rating should be listed on
the motor or tool nameplate. An
undersized cord will cause a drop in
line voltage resulting in loss of power
and overheating. Your extension
cord must also contain a ground wire
and plug pin. Always repair or
replace extension cords if they
become damaged.

Minimum Gauge for Extension Cords

11. WEAR PROPER APPAREL. Do not

wear loose clothing, gloves, neck­ties, rings, bracelets, or other jewel­ry which may get caught in moving
parts. Non-slip footwear is recom­mended. Wear protective hair cover­ing to contain long hair.

12. ALWAYS USE SAFETY GLASSES.

Also use face or dust mask if cutting
operation is dusty. Everyday eye­glasses only have impact resistant
lenses, they are NOT safety glass­es.

13. SECURE WORK. Use clamps or a

vise to hold work when practical. It’s
safer than using your hand and frees
both hands to operate tool.

14. DON’T OVERREACH. Keep proper

footing and balance at all times.

SSaaffeettyy IInnssttrruuccttiioonnss FFoorr PPoowweerr TToooollss

AAMMPP LLEENNGGTTHH
RRAATTIINNGG 2255fftt 5500fftt 110000fftt
0-6 18 16 16
7-10 18 16 14
11-12 16 16 14
13-16 14 12 12
17-20 12 12 10
21-30 10 10 No

1155.. MMAAIINNTTAAIINN TTOOOOLLSS WWIITTHH CCAARREE..
Keep tools sharp and clean for best
and safest performance. Follow
instructions for lubricating and
changing accessories.

16. DISCONNECT TOOLS before ser-

vicing and changing accessories,
such as blades, bits, cutters, and
the like.

1177.. RREEDDUUCCEE TTHHEE RRIISSKK OOFF UUNNIINNTTEENN--

TTIIOONNAALL SSTTAARRTTIINNGG..

Make sure
switch is in off position before plug­ging in.

1188.. UUSSEE RREECCOOMMMMEENNDDEEDD AACCCCEESS--
SSOORRIIEESS..

Consult the owner’s man­ual for recommended accessories.
The use of improper accessories
may cause risk of injury.

19. CHECK DAMAGED PARTS.

Before further use of the tool, a
guard or other part that is damaged
should be carefully checked to
determine that it will operate proper­ly and perform its intended function.
Check for alignment of moving
parts, binding of moving parts,
breakage of parts, mounting, and
any other conditions that may affect
its operation. A guard or other part
that is damaged should be properly
repaired or replaced.

19. NEVER LEAVE TOOL RUNNING
UNATTENDED. Turn the power off,

and don’t leave tool until it comes to
a complete stop.

20. NEVER ALLOW UNTRAINED
USERS TO RUN THIS TOOL
WHILE UNSUPERVISED.

21. IF YOU ARE UNSURE OF THE
INTENDED OPERATION, STOP
USING THE TOOL. Seek formal

training or research books or maga­zines that specialize in power tools.

G8994Z Variable Speed Jig Saw

-3-

Fig 1. Location of controls.

CCOONNTTRROOLL LLOOCCAATTIIOONN

CCoonnttrrooll LLooccaattiioonn

Refer to Figure 1 for the location of the key
components and controls of the machine.
These controls are called out later in the
manual for their specific use when operat­ing the saw. Become familiar with the con­trols and all of the adjustments and set­tings before operating the jig saw.

Variable Speed Switch

Stroke Rate Adjustment

Orbit Selector

Blade Plunger

Chip Blower Lever

Footplate

Trigger Lock

Blade Locking

Screw

SSppeecciiffiiccaattiioonnss

Speed: Variable from 0-3100 S.P.M.

Motor Type: Universal Brush Motor

Motor Power: 110V, 5.0 Amp

Blade Orbit: 4 Settings

Stroke Length: 1"

Stroke Settings: Variable from 1 to 6

Blade: T-Shank Mounting, 3" - 5"

Blade Guide: Grooved Roller Bearing

Dust Blower: 3 settings

Footplate: Adjustable from +45˚ to -45˚

Weight: 5.5 lbs

Accessories Included: Footplate Wrench &
Blade Lock Screwdriver

G8994Z Variable Speed Jig Saw

-4-

Always select the correct saw blade for the
material being cut. The resulting cut will be
cleaner and more accurate, and there will
be less stress on the machine. This jig saw
can be used to cut wood, metal or plastics
depending upon the type of blade selected.
The blades used must be of the T-shank
style. Grizzly offers a variety of blade
styles in the current catalog.

A few points to remember in making your
blade selection:

11..

The overall blade length will affect
the thickness of material which
can be cut. Most jig saw blades
range in length from 3" to 5".

22..

The width of the blade (measured
from the tip of one of the teeth to
the back edge) affects how tight of
a curve can be cut. A 3⁄16" wide
blade will cut a tighter circle than a

3

⁄

8" wide one.

BBLLAADDEE SSEELLEECCTTIIOONN

33..

The number of teeth per inch
(T.P.I.) affects the smoothness
and speed of the cut. A wood cut­ting blade for general purpose will
usually have 6-10 T.P.I.; a metal
cutting will have 12-20 T.P.I.
Another factor is the tooth style
and how the teeth are set (the
amount the tooth is bent away
from the plane of the blade). Most
blade manufacturers provide
guidelines on their packaging for
the types of materials and speeds
to use for a particular blade style.
Review their guidelines carefully
before choosing a blade for a par­ticular project.

G8994Z Variable Speed Jig Saw

-5-

BBLLAADDEE IINNSSTTAALLLLAATTIIOONN

1. Make certain the tool is unplugged

while installing the blade.

2. Make sure the orbit selector switch
is in Position III. See Figure 2.

Fig 2. Orbiter selection in Position III.

Fig 3

..

Inserting blade into plunger.

Fig 4. Tightening blade locking screw.

33..

Take the blade and turn it so the
teeth are facing the side of the
footplate. Insert the mount end
into the plunger as shown in

Figure 3

..

Twist the blade 90˚ so
the teeth are pointing forward,
then pull it down slightly. Make
certain the blade is positioned in
the groove of the roller which
backs up the blade.

44..

Insert the screwdriver included
with this jig saw into the hole at the
front of the handle as shown in

Figure 4

..

Tighten the screw while
making sure the blade stays in the
roller groove.

55..

To remove the blade, reverse the
process described above.

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ssaaww ffrroomm tthhee ppoowweerr bbeeffoorree aatttteemmppttiinngg
bbllaaddee iinnssttaallllaattiioonn oorr aannyy aaddjjuussttmmeennttss..
SSeerriioouuss iinnjjuurryy mmaayy ooccccuurr iiff tthhee uunniitt iiss
aacccciiddeennttaallllyy ssttaarrtteedd wwhhiillee iinnssttaalllliinngg tthhee
bbllaaddee..

G8994Z Variable Speed Jig Saw

-6-

The four settings for the orbital action of
the blade are controlled by a lever switch.
The effect of the settings is shown in
Figure 5. When set on Position III the
blade oscillates forward in the stroke,
which is helpful when cutting wood or soft
materials. The Position 0 setting eliminates
all forward oscillation and the blade strokes

OORRBBIITTAALL AACCTTIIOONN

straight up and down. This is good for
materials with a strong cutting resistance
such as metals and where a very clean cut
edge is desired.

Changes in the orbital movement can be
made with the motor turned on.

Fig 5. Orbital movement settings and typical materials for each selection.

3

2

1

0

G8994Z Variable Speed Jig Saw

-7-

BBLLAADDEE SSPPEEEEDD && CCHHIIPP BBLLOOWWEERR

CCoonnttrroolllliinngg BBllaaddee SSppeeeedd

Blade speed or stroke rate is controlled by
a trigger style switch under the handle.
Speed increases as the trigger is pulled.
There is also a recessed circular switch in
the trigger which controls the maximum
stroke rate. See Figure 6

..

The switch is
marked with ranges from 1 to 6 where 1 is
the lowest stroke rate and 6 is the highest.
The adjustment is infinitely variable
between settings.

The proper speed depends upon the type
of material and the blade. Experiment with
a scrap piece of material when first making
a cut to see how the cutting action and
smoothness is. Adjust the blade speed
and the rate of feeding the blade into the
work until the action is smooth and the
motor does not slow down excessively.

Fig 6. Blade speed control switch.

SSeettttiinngg CChhiipp BBlloowweerr

The toggle switch next to the orbital move­ment selector controls the chip blowing
device shown in Figure 7

..

When set as
shown in the photograph, the amount of air
is at its highest level. This is suitable for
cutting in wood when it is desirable to blow
the sawdust out of the way to see the cut
line. There are two additional settings
which progressively reduce the amount of
air delivered. The lowest setting may be
used for cutting in metal where cutting oil is
being used and it is not desirable to have
air move the oil away from the cutting sur­face.

Fig 7

..

Chip blower switch.

G8994Z Variable Speed Jig Saw

-8-

FFOOOOTTPPLLAATTEE AADDJJUUSSTTMMEENNTT

The footplate can be adjusted for cutting at
90˚ to the surface as well as any angle
from ±45˚. To be certain the footplate is
cutting at precisely 90˚, it is useful to check
the blade squareness to the footplate with
the use of a small machinist’s square. See

Figure 8.

Fig 8

..

Checking blade squareness.

Fig 9. Setting footplate for angle cuts.

Fig 10. Footplate positioned for flush cutting.

To adjust to another angle, use the sup­plied Allen®wrench to loosen the bolt hold­ing the footplate. Slide the plate forward
slightly to disengage it from the notch, and
tilt it to the desired angle. At the 45˚ points,
there are notches that position the plate.
By pushing the plate back when near 45˚,
the notches will lock the plate in position. If
an angle between 90˚ and 45˚ is desired,
set the angle and leave the plate in the for­ward position, then tighten the bolt. See
Figure 9.

The footplate can also be set to accommo­date flush cutting. This might be used
when it is desirable to cut right up to a wall
or other vertical surface. Remove the bolt
holding the footplate with the Allen

®

wrench. Slide the plate backward so the
mounting hole lines up with the rearmost
mounting hole. Reinstall and tighten the
bolt. The front edge of the footplate will be
slightly behind the leading edge of the
blade as shown in Figure 10

..

G8994Z Variable Speed Jig Saw

-9-

MMaaiinntteennaannccee

Your 110 V jig saw will give you hundreds
of hours of operation time before ever
needing service. The electrical compo­nents of this saw are not user serviceable.
This product is double insulated which pro­vides protection from electrical shock
should a problem ever develop with
grounding. Great care must be taken
whenever servicing double insulated
equipment to make certain the repair does
not destroy the insulated properties.
Service should be performed only by a
qualified electrical technician.

Keep the saw free from dirt and grease.
Always store it in a dry place.

OOPPEERRAATTIINNGG TTIIPPSS AANNDD MMAAIINNTTEENNAANNCCEE

DDiissaasssseemmbbllyy aanndd iimmpprrooppeerr rreeaasssseemmbbllyy
ooff tthhiiss ddeevviiccee ccaann rreessuulltt iinn eelleeccttrriiccaall
sshhoocckk ddaannggeerr.. AAllwwaayyss hhaavvee tthhiiss ddeevviiccee
sseerrvviicceedd bbyy aa qquuaalliiffiieedd eelleeccttrriiccaall rreeppaaiirr
tteecchhnniicciiaann.. SSeerriioouuss iinnjjuurryy wwiillll rreessuulltt..

OOppeerraattiinngg GGuuiiddeess aanndd TTiippss

AAvvooiidd oovveerrllooaaddiinngg tthhee jjiigg ssaaww..

Do not
apply excessive pressure to the tool
while using. If the speed drops
abnormally, decrease pressure
immediately.

EEnnssuurree aa ssaaffee wwoorrkkppllaaccee..

Clear the work
area of all parts and debris that may
cause injury by flying objects.
Securely fix the workpiece in a vise
or otherwise clamp to avoid injury.
Do not attempt to hold the workpiece
by hand.

IInnssppeecctt tthhee ttooooll bbeeffoorree uussee..

Run the tool
free of the workpiece before using to
ensure all parts are running smooth
and there are no abnormal sounds or
sparks. If any defect is found, have
the unit serviced.

KKnnooww yyoouurr wwoorrkk ssiittee..

Take care to make
sure the workpiece is not supporting
another structure or that there are no
obstructions. Before cutting into
walls, check for wires, other electri­cal hazards, or plumbing which may
be hidden in the wall space.

OOppeerraattiinngg tthhiiss eeqquuiippmmeenntt hhaass tthhee
ppootteennttiiaall ttoo pprrooppeell ddeebbrriiss iinnttoo tthhee aaiirr
wwhhiicchh ccaann ccaauussee eeyyee iinnjjuurryy.. AAllwwaayyss
wweeaarr ssaaffeettyy ggllaasssseess oorr ggoogggglleess wwhheenn
ooppeerraattiinngg eeqquuiippmmeenntt.. BBee cceerrttaaiinn tthhee
ssaaffeettyy ggllaasssseess yyoouu wweeaarr mmeeeett tthhee
aapppprroopprriiaattee ssttaannddaarrddss ooff tthhee AAmmeerriiccaann
NNaattiioonnaall SSttaannddaarrddss IInnssttiittuuttee ((AANNSSII))..

G8994Z Variable Speed Jig Saw

-10-

NNOOTTEESS

G8994Z Variable Speed Jig Saw

-11-

Grizzly Industrial, Inc. warrants every product it sells for a period of

11 yyeeaarr

to the original
purchaser from the date of purchase. This warranty does not apply to defects due directly
or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of main­tenance. This is Grizzly’s sole written warranty and any and all warranties that may be
implied by law, including any merchantability or fitness, for any particular purpose, are here­by limited to the duration of this written warranty. We do not warrant or represent that the
merchandise complies with the provisions of any law or acts unless the manufacturer so
warrants. In no event shall Grizzly’s liability under this warranty exceed the purchase price
paid for the product and any legal actions brought against Grizzly shall be tried in the State
of Washington, County of Whatcom.

We shall in no event be liable for death, injuries to persons or property or for incidental, con­tingent, special, or consequential damages arising from the use of our products.

To take advantage of this warranty, contact us by mail or phone and give us all the details.
We will then issue you a “Return Number,” which must be clearly posted on the outside as
well as the inside of the carton. We will not accept any item back without this number. Proof
of purchase must accompany the merchandise.

The manufacturers reserve the right to change specifications at any time because they con­stantly strive to achieve better quality equipment. We make every effort to ensure that our
products meet high quality and durability standards and we hope you never need to use this
warranty.

Please feel free to write or call us if you have any questions about the machine or the man­ual.

Grizzly Industrial, Inc.

2406 Reach Road
Williamsport, PA 17701
Phone: [phone]

Fax: [phone]

E-Mail:

[e-mail]

Web Site: http://www.grizzly.com

Address after fall 2001:

Grizzly Industrial, Inc

1203 Lycoming Circle

Pennsdale, PA 17756

Thank you again for your business and continued support. We hope to serve you again
soon.

WWAARRRRAANNTTYY AANNDD RREETTUURRNNSS

Name__________________________________________________________
Street__________________________________________________________
City____________________State________Zip_________
Phone Number____________E-Mail___________________FAX____________
MMOODDEELL ##

G8994Z 110V Jig Saw__ Order #_______________________

TThhee ffoolllloowwiinngg iinnffoorrmmaattiioonn iiss ggiivveenn oonn aa vvoolluunnttaarryy bbaassiiss.. IItt wwiillll bbee uusseedd ffoorr mmaarrkkeettiinngg ppuurrppoosseess ttoo hheellpp uuss ddeevveell--
oopp bbeetttteerr pprroodduuccttss aanndd sseerrvviicceess.. OOff ccoouurrssee,, aallll iinnffoorrmmaattiioonn iiss ssttrriiccttllyy ccoonnffiiddeennttiiaall..

WWAARRRRAANNTTYY CCAARRDD

9. How many of the machines checked above are
Grizzly? ____________

10. Which portable/hand held power tools do you own?
Check all that apply.
___Belt Sander ___Orbital Sander
___Biscuit Joiner ___Palm Sander
___Circular Saw ___Portable Planer
___Detail Sander ___Saber Saw
___Drill/Driver ___Reciprocating Saw
___Miter Saw ___Router
___Other_________________________________

11. What machines/supplies would you like Grizzly
Industrial to carry?
___12" Table Saw ___Radial Arm Saw
___12" Jointer ___Panel Saw
___Brass Hardware ___Lumber
___Paint & Finishing Supplies
___Contractor’s Supplies
___Combination Planer/Jointer
___Other_________________________________

12. What new accessories would you like Grizzly
Industrial to carry?
___Builders Hardware ___Hand Tools
___Fasteners
___Wood Components
___Other_________________________________

13. What other companies do you purchase your tools
and supplies from?
_________________________________________
_________________________________________
_________________________________________

14. Do you think your purchase represents good value?

___Yes ___No

15. Would you recommend Grizzly to a friend?

___Yes ___No

16. Would you allow us to use your name as a refer­ence for Grizzly customers in your area?

NNoottee:: WWee

nneevveerr uussee nnaammeess mmoorree tthhaann tthhrreeee ttiimmeess..

___Yes ___No

17.Comments:________________________________
_________________________________________
_________________________________________
_________________________________________

1. How did you learn about us?
___Advertisement ___Friend
___Catalog ___Card Deck
___World Wide Web
___Other__________________________

2. What is your annual household income?
___$20,000-$29,999 ___$60,000-$69,999
___$30,000-$39,999 ___$70,000-$79,999
___$40,000-$49,999 ___$80,000-$89,999
___$50,000-$59,999 ___$90,000 +

3. What is your age group?
___20-29 ___50-59
___30-39 ___60-69
___40-49 ___70 +

4. How long have you been a woodworker?
___0 - 2 Years ___8 - 20 Years
___2 - 8 Years ___20+ Years

5. How would you rank your woodworking skills?
___Simple ___Advanced
___Intermediate ___Master Craftsman

6. What stationary woodworking tools do you own?
Check all that apply.
___Air Compressor ___Panel Saw
___Band Saw ___Planer
___Drill Press ___Power Feeder
___Drum Sander ___Radial Arm Saw
___Dust Collector ___Shaper
___Spindle Sander ___Jointer
___Table Saw ___Lathe
___Mortiser ___Wide Belt Sander
___Horizontal.Boring Machine
___Vacuum Veneer Press
___Other______________________________

7. How many of your woodworking machines are
Grizzly? _____________

8. Which benchtop tools do you own? Check all
that apply.
___1"x42" Belt Sander ___6" - 8" Grinder
___5" - 8" Drill Press ___Mini Lathe
___8" Table Saw ___8" - 10" Bandsaw
___Scroll Saw ___Disc/Belt Sander
___Spindle/Belt Sander ___Mini Jointer
___10"-12"Thickness Planer
___Other______________________________

FOLD ALONG DOTTED LINE

GGRRIIZZZZLLYY IINNDDUUSSTTRRIIAALL,, IINNCC..
PP..OO.. BBOOXX 22006699
BBEELLLLIINNGGHHAAMM,, WWAA 9988222277--22006699

TAPE ALONG EDGES--PLEASE DO NOT STAPLE

Name________________________________

Street________________________________

City______________State______Zip_______

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