Grizzly G8692 User Manual

PORTABLE BANDSAW

AND STAND

MODEL G8692

INSTRUCTION MANUAL

WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE

OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.

PRINTED IN CHINA

ONLINE MANUAL DISCLAIMER

THE INFORMATION IN THIS MANUAL REPRESENTS THE CONFIGURATION OF THE MACHINE AS IT IS CURRENTLY BEING SHIPPED. THE MACHINE

CONFIGURATION CAN CHANGE AS PRODUCT IMPROVEMENTS ARE INCORPORATED. IF YOU OWN AN EARLIER VERSION OF THE MACHINE, THIS

MANUAL MAY NOT EXACTLY DEPICT YOUR MACHINE . CONTACT CUSTOMER SERVICE IF YOU HAVE ANY QUESTIONS ABOUT DIFFERENCES. PRE-

VIOUS VERSIONS ARE NOT AVAILABLE ONLINE.

WARNING

Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:

• Lead from lead-based paints.

• Crystalline silica from bricks, cement, and other masonry products.

• Arsenic and chromium from chemically treated lumber.

Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.

Table Of Contents

SECTION 1: SAFETY........................................................................................................................3

Additional Safety for Bandsaws ..................................................................................................5

SECTION 2: GENERAL INFORMATION..........................................................................................6

Commentary................................................................................................................................6

SECTION 3: CIRCUIT REQUIREMENTS ........................................................................................7

110V Single Phase......................................................................................................................7

SECTION 4: MACHINE FEATURES ................................................................................................9

SECTION 5: SET UP ......................................................................................................................10

Piece Inventory ........................................................................................................................10

Hardware Recognition Chart ....................................................................................................11

Clean Up ..................................................................................................................................12

Site Considerations ..................................................................................................................12

Rubber Feet ............................................................................................................................13

Installation ................................................................................................................................13

Portable Conversion..................................................................................................................13

Blade Guide Installation ............................................................................................................14

SECTION 6: OPERATIONS ............................................................................................................15

Operation Safety ......................................................................................................................15

Machine Capacity......................................................................................................................15

Switch Operation ......................................................................................................................15

Blade Selection ........................................................................................................................16

Blade Speeds............................................................................................................................16

Blade Travel ..............................................................................................................................17

Starting Bandsaw ......................................................................................................................17

Using Table Vise ......................................................................................................................19

SECTION 7: MAINTENANCE ........................................................................................................20

Blade Breakage ........................................................................................................................20

Miscellaneous............................................................................................................................20

Cleaning ....................................................................................................................................20

Storage......................................................................................................................................20

Lubrication ................................................................................................................................21

Motor Brushs ............................................................................................................................21

Maintenance Log ......................................................................................................................22

SECTION 8: REFERENCE INFO ....................................................................................................23

Aftermarket Accessories ..........................................................................................................23

Troubleshooting ........................................................................................................................24

Machine Data Sheet..................................................................................................................25

Warranty and Returns ..............................................................................................................30

G8692 Portable Bandsaw and Stand -3-

Safety Instructions For Metalworking Machines

5. KEEP CHILDREN AND VISITORS AWAY. All children and visitors should be

kept at a safe distance from work area.

6. MAKE WORKSHOP CHILD PROOF with padlocks, master switches, or by removing starter keys.

7. DO NOT FORCE TOOL. It will do the job better and safer at the rate for which it was designed.

8. USE RIGHT TOOL. DO NOT force tool or attachment to do a job for which it was not designed.

1. READ AND UNDERSTAND MACHINE OWNERS MANUAL FOR THE BAND SAW.

2. REMOVE ADJUSTING KEYS AND WRENCHES. Form a habit of checking to

see that keys and adjusting wrenches are removed from tool before turning on.

3. KEEP WORK AREA CLEAN. Cluttered areas and benches invite accidents.

4. DO NOT USE IN DANGEROUS ENVIRONMENT. DO NOT use power tools in

damp or wet locations, or where any flammable or noxious fumes may exist. Keep work area well lighted.

For Your Own Safety Read Instruction

Manual Before Operating This Equipment

Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury.

This symbol is used to alert the user to useful information about proper operation of the equipment or property damage hazards.

The purpose of safety symbols is to attract your attention to possible hazardous conditions. This

manual uses a series of symbols and signal words which are intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures.

NOTICE

SECTION 1: SAFETY

-4- G8692 Portable Bandsaw and Stand

9. USE PROPER EXTENSION CORD. Make

sure your extension cord is in good condition. Conductor size should be in accordance with the chart below. The amperage rating should be listed on the motor or tool nameplate. An undersized cord will cause a drop in line voltage, resulting in power loss and overheating. Your extension cord must also contain a ground wire and plug pin. Always repair or replace extension cords if they become damaged.

Minimum Gauge for Extension Cords

10. WEAR PROPER APPAREL. DO NOT

wear loose clothing, gloves, neckties, rings, bracelets, or other jewelry which may get caught in moving parts. Non-slip footwear is recommended. Wear protective hair covering to contain long hair.

11. ALWAYS USE SAFETY GLASSES.

Everyday eyeglasses only have impact resistant lenses, they are NOT safety glasses.

12. SECURE WORK. Use properly secured

clamps or vises to hold work while performing the machining operation

13. DO NOT OVER-REACH. Keep proper

footing and balance at all times.

14. MAINTAIN TOOLS AND MACHINERY WITH CARE. Keep tools sharp and clean

for best and safest performance.

15. USE RECOMMENDED ACCESSORIES.

Consult the owner’s manual for recommended accessories. The use of improper accessories may cause risk of injury.

LENGTH

AMP RATING 25ft 50ft 100ft

0-6 16 16 16 7-10 16 16 14 11-12 16 16 14 13-16 14 12 12 17-20 12 12 10 21-30 10 10 No

Safety Instructions For Metalworking Tools

16. REDUCE THE RISK OF UNINTENTIONAL STARTING. On machines with magnetic

contact starting switches there is a risk of starting if the machine is bumped or jarred. Always disconnect from power source before adjusting or servicing. Make sure switch is in OFF position before reconnecting.

17. CHECK DAMAGED PARTS. Before further use of the tool, a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function. Check for alignment of moving parts, binding of moving parts, breakage of parts, mounting, and any other conditions that may affect its operation. A guard or other part that is damaged should be properly repaired or replaced.

18. NEVER LEAVE MACHINE RUNNING UNATTENDED. TURN POWER OFF. DO

NOT leave machine until it comes to a complete stop.

19. SOME COOLANTS USED FOR MACHINING MAY CONTAIN HAZARDOUS CHEMICALS. Read and understand all user infor-

mation on the coolant container and protect yourself accordingly.

20. NEVER OPERATE A MACHINE WHEN TIRED, OR UNDER THE INFLUENCE OF DRUGS OR ALCOHOL. Full mental alert-

ness is required at all times when running a machine.

No list of safety guidelines can be complete. Every shop environment is different. Always consider safety first, as it applies to your individual working conditions. Use this and other machinery with caution and respect. Failure to do so could result in serious personal injury, damage to equipment or poor work results.

G8692 Portable Bandsaw and Stand -5-

Additional Safety for Bandsaws

8. MAKE ALL ADJUSTMENTS WITH THE POWER OFF.

9. DISCONNECT THE MACHINE FROM THE POWER SOURCE BEFORE MAKING REPAIRS.

10. ALL INSPECTIONS, ADJUSTMENTS, AND MAINTENANCE MUST BE DONE WITH THE POWER OFF and the circuit

breaker shut off. Wait for all moving parts to come to a complete stop.

11. MAKE SURE BLADE SPEED IS SET CORRECTLY FOR THE MATERIAL BEING CUT.

12. RECHECK BLADE TENSION AFTER INITIAL CUT WHEN USING A NEW BLADE.

13. IF AT ANY TIME YOU ARE EXPERIENC-

ING DIFFICULTIES PERFORMING THE INTENDED OPERATION, STOP USING THE BANDSAW! Then contact our service

department or ask a qualified expert how the operation should be performed.

14. MAKE SURE BLADE IS PROPERLY

TENSIONED BEFORE OPERATING MACHINE.

15. HABITS – GOOD AND BAD – ARE HARD

TO BREAK. Develop good habits in your

shop and safety will become secondnature to you.

1. DO NOT OPERATE WITH DULL OR BADLY WORN BLADES. Dull blades

require more demand on the motor and are less likely to cut precisely. Inspect blades before each use.

2. NEVER POSITION FINGERS OR THUMBS IN LINE WITH THE CUT.

Serious personal injury could occur.

3. DO NOT OPERATE THIS BANDSAW WITHOUT WHEEL GUARDS, PULLEY GUARDS, AND BLADE GUARDS IN PLACE.

4. ALWAYS HAVE STOCK FIRMLY CLAMPED IN VICE BEFORE STARTING A CUT.

5. LET THE MATERIAL COOL BEFORE HANDLING OR REMOVING FROM VISE.

Cut material is hot and can cause .

6. WHEN CUTTING MAGNESIUM NEVER USE SOLUBLE OILS OR EMULSIONS (OIL-WATER MIX). Water will greatly

intensify any accidental magnesium chip fire. See a coolant supplier for specific coolant recommendations when cutting magnesium.

7. STOP THE MACHINE BEFORE REMOVING THE WORKPIECE.

Like all power tools, there is danger associated with the Model G8692. Accidents are frequently caused by lack of familiarity or failure to pay attention. Use this tool with respect and caution to lessen the possibility of operator injury. If normal safety precautions are overlooked or ignored, serious personal injury may occur.

-6- G8692 Portable Bandsaw and Stand

Grizzly Industrial, Inc. is proud to offer the Model G8692 Portable Bandsaw and Stand. This bandsaw is part of Grizzly’s growing family of fine metalworking machinery. When used according to the guidelines stated in this manual, you can expect years of trouble-free, enjoyable operation, and proof of Grizzly’s commitment to customer satisfaction.

We are also pleased to provide this manual for the Model G8692 Portable Bandsaw. It was written to guide you through assembly, review safety considerations, and cover general operating procedures. It represents our latest effort to produce the best documentation possible.

If you have any comments or criticisms that you feel we should address in our next printing, please write to us at:

Grizzly Industrial, Inc.

⁄O Technical Documentation

P.O. Box 2069

Bellingham, WA 98227

Most important, we stand behind our machines. We have excellent regional service departments at your disposal should the need arise.

If you have any service questions or parts requests, please call or write to us at the location listed below.

Grizzly Industrial, Inc

1203 Lycoming Mall Circle

Muncy, PA 17756

Phone:(570) 546-9663

Fax:(800) 438-5901 E-Mail: techsupport@grizzly.com Web Site: http://www.grizzly.com

The specifications, drawings, and photographs illustrated in this manual represent the Model G8692 as supplied when the manual was prepared. However, owing to Grizzly’s policy of continuous improvement, changes may be made at any time with no obligation on the part of Grizzly. For your convenience, we always keep current Grizzly manuals available on our website at www.grizzly.com

. Any updates to your machine will be reflected in these manuals as soon as they are complete.

If you DO NOT read this entire manual before operating the machine, you will greatly increase your chances of serious personal injury. To protect yourself, read and understand this entire manual!

Commentary

SECTION 2: GENERAL INFORMATION

G8692 Portable Bandsaw and Stand -7-

Be sure that your particular electrical configuration complies with local and state codes. The best way to ensure compliance is to check with your local municipality or a licensed electrician.

Serious personal injury could occur if you connect your machine to the power source before you have completed the setup process. DO NOT connect the machine to the power source until instructed to do so.

Wiring

The Model G8692 is wired for 110V operation.

Amperage Draw

The Model G8692 has a 1 HP universal motor. The motor draws the following amps:

G8692 Motor......................................12

⁄2 Amps

Circuit Breaker Requirements

Use the following circuit breaker with your Model G8692.

Circuit Breaker ........................................15 Amp

Grounding

In the event of a malfunction or breakdown, grounding provides electric current a path of least resistance to reduce the risk of electric shock.

This tool is equipped with an electric cord with an equipment grounding conductor. Improper connections of the electrical-grounding conductor can result in the risk of electric shock. The conductor with green or green and yellow striped insulation is the electrical grounding conductor. If repair or replacement of the electric cord or plug is necessary, do not connect the equipment grounding conductor to a live terminal.

DO NOT use the machine if it is not grounded. Electrocution or fire may result if this machine is not grounded correctly. Verify that any existing electrical outlet and circuit you intend to plug into is actually grounded.

Your Shop Circuit Capacity

Always check to see if the wires in your circuit are capable of handling the amperage draw from your machine, as well as any other machines that could be operating on the same circuit. If you are unsure, consult a qualified electrician.

If the circuit breaker trips or the fuse blows regularly, your machine may be operating on a circuit that is close to its amperage draw capacity. However, if an unusual amperage draw does not exist and a power failure still occurs, refer to the troubleshooting section in this manual or contact a qualified electrician or our service department.

110V Single Phase

SECTION 3: CIRCUIT REQUIREMENTS

-8- G8692 Portable Bandsaw and Stand

We have covered some basic electrical requirements for the safe operation of your bandsaw. These requirements are not necessarily comprehensive. You must be sure that your particular electrical configuration complies with local and state codes. Ensure compliance by checking with your local municipality or a licensed electrician.

If you find it necessary to use an extension cord with this machine:

• Only use a cord that is rated for standard ser-

vice (Grade S).

• Only use a cord that contains a grounding

prong.

• Use at least a 16 gauge cord if the cord is 50

feet long or less.

• Use at least a 14 gauge cord if the cord is

between 50-100 feet.

• Always repair or replace cords when they

become worn or damaged.

Extension Cords

DO NOT remove ground prong from plug to fit into a two-pronged outlet!This machine must have a ground prong in the plug to help ensure that it is grounded. If the plug will not fit the outlet, have the proper outlet installed by a qualified electrician.

Check with a qualified electrician or one of our service personnel if the grounding instructions are not completely understood, or if you are in doubt as to whether the tool is properly grounded.

G8692 Portable Bandsaw and Stand -9-

1. Motor Brush Housing

2. Work Stand Mounting Brace

3. Blade Tension Lever

4. Locking Chain

5. Vise

6. Quick Nut

7. Hand Crank

8. Blade

9. Hi/Low Speed Switch

10. Power Cord

11. Safety button

12. Trigger

Figure 1. Main view of machine features and controls.

SECTION 4: MACHINE FEATURES

-10- G8692 Portable Bandsaw and Stand

After all the parts have been removed from the crate, you should have:

1. Portable bandsaw (not shown)

2. Bandsaw bench stand with vise (not shown)

3. 4 Rubber work stand feet

4. Removable handle

5. 4 M6-1.0 x 25 mm Phillips head screws

6. 4 Washers 6mm

7. Hex keys 4,5,6 mm

8. Guide bar

9. 2 M5-.8 x 10mm flat-head Phillips screws

10. 2 Universal motor brushes

In the event that any non-proprietary parts are missing (e.g. nuts or washers), we would be glad to replace them, or for the sake of expediency, replacements can be obtained at your local hardware store.

Figure 2. Piece inventory from packing box.

Piece Inventory

The Model G8692 Portable Bandsaw was carefully packed at our warehouse. If you discover the machine is damaged after you have signed for delivery, and the truck and driver are gone, you will need to file a freight claim with the carrier. Save the containers and all packing materials for possible inspection by the carrier or its agent. Without the packing materials, filing a freight claim can be difficult. If you need assistance determining whether you need to file a freight claim, or with the procedure to file one, please contact our Customer Service.

When you are completely satisfied with the condition of your shipment, you should inventory its parts.

Sharp edges on metal parts may cause personal injury. Examine the edges of all metal parts before handling.

Unpacking

SECTION 5: SET UP

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