Page 1
PORTABLE BANDSAW
AND STAND
MODEL G8692
INSTRUCTION MANUAL
COPYRIGHT © AUGUST 2003 BY GRIZZLY INDUSTRIAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
PRINTED IN CHINA
ONLINE MANUAL DISCLAIMER
THE INFORMATION IN THIS MANUAL REPRESENTS THE CONFIGURATION OF THE MACHINE AS IT IS CURRENTLY BEING SHIPPED. THE MACHINE
CONFIGURATION CAN CHANGE AS PRODUCT IMPROVEMENTS ARE INCORPORATED. IF YOU OWN AN EARLIER VERSION OF THE MACHINE, THIS
MANUAL MAY NOT EXACTLY DEPICT YOUR MACHINE . CONTACT CUSTOMER SERVICE IF YOU HAVE ANY QUESTIONS ABOUT DIFFERENCES. PRE-
VIOUS VERSIONS ARE NOT AVAILABLE ONLINE.
Page 2
WARNING
Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains
chemicals known to the State of California to cause
cancer, birth defects or other reproductive harm.
Some examples of these chemicals are:
• Lead from lead-based paints.
• Crystalline silica from bricks, cement, and
other masonry products.
• Arsenic and chromium from chemically treated
lumber.
Your risk from these exposures varies, depending on
how often you do this type of work. To reduce your
exposure to these chemicals: work in a well ventilated
area, and work with approved safety equipment, such
as those dust masks that are specially designed to filter out microscopic particles.
Page 3
Table Of Contents
SECTION 1: SAFETY........................................................................................................................3
Additional Safety for Bandsaws ..................................................................................................5
SECTION 2: GENERAL INFORMATION..........................................................................................6
Commentary................................................................................................................................6
SECTION 3: CIRCUIT REQUIREMENTS ........................................................................................7
110V Single Phase......................................................................................................................7
SECTION 4: MACHINE FEATURES ................................................................................................9
SECTION 5: SET UP ......................................................................................................................10
Piece Inventory ........................................................................................................................10
Hardware Recognition Chart ....................................................................................................11
Clean Up ..................................................................................................................................12
Site Considerations ..................................................................................................................12
Rubber Feet ............................................................................................................................13
Installation ................................................................................................................................13
Portable Conversion..................................................................................................................13
Blade Guide Installation ............................................................................................................14
SECTION 6: OPERATIONS ............................................................................................................15
Operation Safety ......................................................................................................................15
Machine Capacity......................................................................................................................15
Switch Operation ......................................................................................................................15
Blade Selection ........................................................................................................................16
Blade Speeds............................................................................................................................16
Blade Travel ..............................................................................................................................17
Starting Bandsaw ......................................................................................................................17
Using Table Vise ......................................................................................................................19
SECTION 7: MAINTENANCE ........................................................................................................20
Blade Breakage ........................................................................................................................20
Miscellaneous............................................................................................................................20
Cleaning ....................................................................................................................................20
Storage......................................................................................................................................20
Lubrication ................................................................................................................................21
Motor Brushs ............................................................................................................................21
Maintenance Log ......................................................................................................................22
SECTION 8: REFERENCE INFO ....................................................................................................23
Aftermarket Accessories ..........................................................................................................23
Troubleshooting ........................................................................................................................24
Machine Data Sheet..................................................................................................................25
Warranty and Returns ..............................................................................................................30
Page 4
G8692 Portable Bandsaw and Stand -3-
Safety Instructions For Metalworking Machines
5. KEEP CHILDREN AND VISITORS
AWAY. All children and visitors should be
kept at a safe distance from work area.
6. MAKE WORKSHOP CHILD PROOF with
padlocks, master switches, or by removing
starter keys.
7. DO NOT FORCE TOOL. It will do the job
better and safer at the rate for which it was
designed.
8. USE RIGHT TOOL. DO NOT force tool or
attachment to do a job for which it was not
designed.
1. READ AND UNDERSTAND MACHINE
OWNERS MANUAL FOR THE BAND
SAW.
2. REMOVE ADJUSTING KEYS AND
WRENCHES. Form a habit of checking to
see that keys and adjusting wrenches are
removed from tool before turning on.
3. KEEP WORK AREA CLEAN. Cluttered
areas and benches invite accidents.
4. DO NOT USE IN DANGEROUS ENVIRONMENT. DO NOT use power tools in
damp or wet locations, or where any flammable or noxious fumes may exist. Keep
work area well lighted.
For Your Own Safety Read Instruction
Manual Before Operating This Equipment
Indicates an imminently hazardous situation which, if not avoided,
WILL result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided,
COULD result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided,
MAY result in minor or moderate injury.
This symbol is used to alert the user to useful information about
proper operation of the equipment or property damage hazards.
The purpose of safety symbols is to attract your attention to possible hazardous conditions. This
manual uses a series of symbols and signal words which are intended to convey the level of
importance of the safety messages. The progression of symbols is described below. Remember
that safety messages by themselves do not eliminate danger and are not a substitute for proper
accident prevention measures.
NOTICE
SECTION 1: SAFETY
Page 5
-4- G8692 Portable Bandsaw and Stand
9. USE PROPER EXTENSION CORD. Make
sure your extension cord is in good condition. Conductor size should be in accordance with the chart below. The amperage
rating should be listed on the motor or tool
nameplate. An undersized cord will cause
a drop in line voltage, resulting in power
loss and overheating. Your extension cord
must also contain a ground wire and plug
pin. Always repair or replace extension
cords if they become damaged.
Minimum Gauge for Extension Cords
10. WEAR PROPER APPAREL. DO NOT
wear loose clothing, gloves, neckties,
rings, bracelets, or other jewelry which
may get caught in moving parts. Non-slip
footwear is recommended. Wear protective hair covering to contain long hair.
11. ALWAYS USE SAFETY GLASSES.
Everyday eyeglasses only have impact
resistant lenses, they are NOT safety
glasses.
12. SECURE WORK. Use properly secured
clamps or vises to hold work while performing the machining operation
13. DO NOT OVER-REACH. Keep proper
footing and balance at all times.
14. MAINTAIN TOOLS AND MACHINERY
WITH CARE. Keep tools sharp and clean
for best and safest performance.
15. USE RECOMMENDED ACCESSORIES.
Consult the owner’s manual for recommended accessories. The use of improper
accessories may cause risk of injury.
LENGTH
AMP RATING 25ft 50ft 100ft
0-6 16 16 16
7-10 16 16 14
11-12 16 16 14
13-16 14 12 12
17-20 12 12 10
21-30 10 10 No
Safety Instructions For Metalworking Tools
16. REDUCE THE RISK OF UNINTENTIONAL
STARTING. On machines with magnetic
contact starting switches there is a risk of
starting if the machine is bumped or jarred.
Always disconnect from power source
before adjusting or servicing. Make sure
switch is in OFF position before reconnecting.
17. CHECK DAMAGED PARTS. Before further
use of the tool, a guard or other part that is
damaged should be carefully checked to
determine that it will operate properly and
perform its intended function. Check for
alignment of moving parts, binding of moving parts, breakage of parts, mounting, and
any other conditions that may affect its
operation. A guard or other part that is damaged should be properly repaired or
replaced.
18. NEVER LEAVE MACHINE RUNNING
UNATTENDED. TURN POWER OFF. DO
NOT leave machine until it comes to a complete stop.
19. SOME COOLANTS USED FOR MACHINING MAY CONTAIN HAZARDOUS CHEMICALS. Read and understand all user infor-
mation on the coolant container and protect
yourself accordingly.
20. NEVER OPERATE A MACHINE WHEN
TIRED, OR UNDER THE INFLUENCE OF
DRUGS OR ALCOHOL. Full mental alert-
ness is required at all times when running a
machine.
No list of safety guidelines can be complete. Every shop environment is different.
Always consider safety first, as it applies to
your individual working conditions. Use
this and other machinery with caution and
respect. Failure to do so could result in
serious personal injury, damage to equipment or poor work results.
Page 6
G8692 Portable Bandsaw and Stand -5-
Additional Safety for Bandsaws
8. MAKE ALL ADJUSTMENTS WITH THE
POWER OFF.
9. DISCONNECT THE MACHINE FROM
THE POWER SOURCE BEFORE MAKING REPAIRS.
10. ALL INSPECTIONS, ADJUSTMENTS,
AND MAINTENANCE MUST BE DONE
WITH THE POWER OFF and the circuit
breaker shut off. Wait for all moving parts
to come to a complete stop.
11. MAKE SURE BLADE SPEED IS SET
CORRECTLY FOR THE MATERIAL
BEING CUT.
12. RECHECK BLADE TENSION AFTER INITIAL CUT WHEN USING A NEW BLADE.
13. IF AT ANY TIME YOU ARE EXPERIENC-
ING DIFFICULTIES PERFORMING THE
INTENDED OPERATION, STOP USING
THE BANDSAW! Then contact our service
department or ask a qualified expert how
the operation should be performed.
14. MAKE SURE BLADE IS PROPERLY
TENSIONED BEFORE OPERATING
MACHINE.
15. HABITS – GOOD AND BAD – ARE HARD
TO BREAK. Develop good habits in your
shop and safety will become secondnature to you.
1. DO NOT OPERATE WITH DULL OR
BADLY WORN BLADES. Dull blades
require more demand on the motor and are
less likely to cut precisely. Inspect blades
before each use.
2. NEVER POSITION FINGERS OR
THUMBS IN LINE WITH THE CUT.
Serious personal injury could occur.
3. DO NOT OPERATE THIS BANDSAW
WITHOUT WHEEL GUARDS, PULLEY
GUARDS, AND BLADE GUARDS IN
PLACE.
4. ALWAYS HAVE STOCK FIRMLY
CLAMPED IN VICE BEFORE STARTING
A CUT.
5. LET THE MATERIAL COOL BEFORE
HANDLING OR REMOVING FROM VISE.
Cut material is hot and can cause .
6. WHEN CUTTING MAGNESIUM NEVER
USE SOLUBLE OILS OR EMULSIONS
(OIL-WATER MIX). Water will greatly
intensify any accidental magnesium chip
fire. See a coolant supplier for specific
coolant recommendations when cutting
magnesium.
7. STOP THE MACHINE BEFORE REMOVING THE WORKPIECE.
No list of safety guidelines can be complete. Every shop environment is different.
Always consider safety first, as it applies
to your individual working conditions. Use
this and other machinery with caution and
respect. Failure to do so could result in
serious personal injury, damage to equipment, or poor work results.
Like all power tools, there is danger associated with the Model G8692. Accidents are
frequently caused by lack of familiarity or
failure to pay attention. Use this tool with
respect and caution to lessen the possibility of operator injury. If normal safety precautions are overlooked or ignored, serious
personal injury may occur.
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-6- G8692 Portable Bandsaw and Stand
Grizzly Industrial, Inc. is proud to offer the Model
G8692 Portable Bandsaw and Stand. This bandsaw is part of Grizzly’s growing family of fine metalworking machinery. When used according to
the guidelines stated in this manual, you can
expect years of trouble-free, enjoyable operation,
and proof of Grizzly’s commitment to customer
satisfaction.
We are also pleased to provide this manual for
the Model G8692 Portable Bandsaw. It was written to guide you through assembly, review safety
considerations, and cover general operating procedures. It represents our latest effort to produce
the best documentation possible.
If you have any comments or criticisms that you
feel we should address in our next printing,
please write to us at:
Grizzly Industrial, Inc.
C
⁄O Technical Documentation
P.O. Box 2069
Bellingham, WA 98227
Most important, we stand behind our machines.
We have excellent regional service departments
at your disposal should the need arise.
If you have any service questions or parts
requests, please call or write to us at the location
listed below.
Grizzly Industrial, Inc
1203 Lycoming Mall Circle
Muncy, PA 17756
Phone:(570) 546-9663
Fax:(800) 438-5901
E-Mail: techsupport@grizzly.com
Web Site: http://www.grizzly.com
The specifications, drawings, and photographs
illustrated in this manual represent the Model
G8692 as supplied when the manual was prepared. However, owing to Grizzly’s policy of continuous improvement, changes may be made at
any time with no obligation on the part of Grizzly.
For your convenience, we always keep current
Grizzly manuals available on our website at
www.grizzly.com
. Any updates to your machine
will be reflected in these manuals as soon as they
are complete.
If you DO NOT read this
entire manual before
operating the machine,
you will greatly increase
your chances of serious
personal injury. To protect yourself, read and
understand this entire
manual!
Commentary
SECTION 2: GENERAL INFORMATION
Page 8
G8692 Portable Bandsaw and Stand -7-
Be sure that your particular electrical configuration complies with local and state codes.
The best way to ensure compliance is to
check with your local municipality or a
licensed electrician.
Serious personal injury could occur if you
connect your machine to the power source
before you have completed the setup
process. DO NOT connect the machine to
the power source until instructed to do so.
Wiring
The Model G8692 is wired for 110V operation.
Amperage Draw
The Model G8692 has a 1 HP universal motor.
The motor draws the following amps:
G8692 Motor......................................12
1
⁄2 Amps
Circuit Breaker Requirements
Use the following circuit breaker with your Model
G8692.
Circuit Breaker ........................................15 Amp
Grounding
In the event of a malfunction or breakdown,
grounding provides electric current a path of least
resistance to reduce the risk of electric shock.
This tool is equipped with an electric cord with an
equipment grounding conductor. Improper connections of the electrical-grounding conductor
can result in the risk of electric shock. The conductor with green or green and yellow striped
insulation is the electrical grounding conductor. If
repair or replacement of the electric cord or plug
is necessary, do not connect the equipment
grounding conductor to a live terminal.
DO NOT use the machine
if it is not grounded.
Electrocution or fire may
result if this machine is
not grounded correctly.
Verify that any existing
electrical outlet and circuit
you intend to plug into is
actually grounded.
Your Shop Circuit Capacity
Always check to see if the wires in your circuit are
capable of handling the amperage draw from
your machine, as well as any other machines that
could be operating on the same circuit. If you are
unsure, consult a qualified electrician.
If the circuit breaker trips or the fuse blows regularly, your machine may be operating on a circuit
that is close to its amperage draw capacity.
However, if an unusual amperage draw does not
exist and a power failure still occurs, refer to the
troubleshooting section in this manual or contact
a qualified electrician or our service department.
110V Single Phase
SECTION 3: CIRCUIT REQUIREMENTS
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-8- G8692 Portable Bandsaw and Stand
We have covered some basic electrical
requirements for the safe operation of your
bandsaw. These requirements are not necessarily comprehensive. You must be sure
that your particular electrical configuration
complies with local and state codes. Ensure
compliance by checking with your local
municipality or a licensed electrician.
If you find it necessary to use an extension
cord with this machine:
• Only use a cord that is rated for standard ser-
vice (Grade S).
• Only use a cord that contains a grounding
prong.
• Use at least a 16 gauge cord if the cord is 50
feet long or less.
• Use at least a 14 gauge cord if the cord is
between 50-100 feet.
• Always repair or replace cords when they
become worn or damaged.
Extension Cords
DO NOT remove ground prong from plug to
fit into a two-pronged outlet!This machine
must have a ground prong in the plug to help
ensure that it is grounded. If the plug will
not fit the outlet, have the proper outlet
installed by a qualified electrician.
Check with a qualified electrician or one of our
service personnel if the grounding instructions
are not completely understood, or if you are in
doubt as to whether the tool is properly grounded.
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G8692 Portable Bandsaw and Stand -9-
1. Motor Brush Housing
2. Work Stand Mounting Brace
3. Blade Tension Lever
4. Locking Chain
5. Vise
6. Quick Nut
7. Hand Crank
8. Blade
9. Hi/Low Speed Switch
10. Power Cord
11. Safety button
12. Trigger
Figure 1. Main view of machine features and controls.
SECTION 4: MACHINE FEATURES
10
11
12
1
3
2
4
5
6
7
8
9
Page 11
-10- G8692 Portable Bandsaw and Stand
After all the parts have been removed from
the crate, you should have:
1. Portable bandsaw (not shown)
2. Bandsaw bench stand with vise (not shown)
3. 4 Rubber work stand feet
4. Removable handle
5. 4 M6-1.0 x 25 mm Phillips head screws
6. 4 Washers 6mm
7. Hex keys 4,5,6 mm
8. Guide bar
9. 2 M5-.8 x 10mm flat-head Phillips screws
10. 2 Universal motor brushes
In the event that any non-proprietary parts are
missing (e.g. nuts or washers), we would be glad
to replace them, or for the sake of expediency,
replacements can be obtained at your local hardware store.
Figure 2. Piece inventory from packing box.
Piece Inventory
The Model G8692 Portable Bandsaw was carefully packed at our warehouse. If you discover the
machine is damaged after you have signed for
delivery, and the truck and driver are gone, you
will need to file a freight claim with the carrier.
Save the containers and all packing materials for
possible inspection by the carrier or its agent.
Without the packing materials, filing a freight
claim can be difficult. If you need assistance
determining whether you need to file a freight
claim, or with the procedure to file one, please
contact our Customer Service.
When you are completely satisfied with the condition of your shipment, you should inventory its
parts.
Sharp edges on metal
parts may cause personal injury. Examine the
edges of all metal parts
before handling.
Unpacking
SECTION 5: SET UP
3
4
7
8
9
10
5
6
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G8692 Portable Bandsaw and Stand -11-
Hardware Recognition Chart
USE THIS CHART TO MATCH UP
D
I
A
R
H
S
W
M
E
T
9
R
E
W
⁄8''
H
S
D
⁄16''
1
⁄2''
R
7
E
A
W
D
⁄16''
R
3
E
H
S
A
H
E
R
I
A
M
E
T
E
R
I
A
M
E
T
E
R
D
I
A
M
E
T
E
R
D
I
A
M
E
T
⁄8''
E
R
D
I
A
R
M
E
5
T
⁄16''
E
R
W
D
I
A
R
M
E
E
1
S
⁄4''
T
A
E
R
W
D
I
R
A
E
M
H
E
S
T
A
E
R
W
#
10
5
R
E
E
H
S
A
HARDWARE DURING THE ASSEMBLY
PROCESS!
#
10
1
⁄4''
5
⁄16''
Thumb
Screw
Phillips
Head
Screw
Lock
Nut
Countersunk
Phillips
Head
Screw
Wing
Nut
Slotted
Screw
S
A
W
E
H
H
S
A
W
3
⁄8''
Cap
Screw
7
⁄16''
1
⁄2''
Setscrew
5
⁄8''
Washer
MEASURE BOLT DIAMETER BY PLACING INSIDE CIRCLE
4mm
6mm
5mm
10mm
8mm
15mm
20mm
25mm
10mm
30mm
35mm
40mm
45mm
12mm
50mm
55mm
LINES ARE 1MM APART
60mm
65mm
16mm
70mm
75mm
Carriage
Bolt
Hex
Head
Bolt
Lock
Washer
1
⁄4''
3
⁄8''
1
⁄2''
5
⁄8''
⁄16'' INCH APART
1
LINES ARE
Hex
Nut
5
⁄16''
7
⁄16''
9
⁄16''
3
⁄4''
7
⁄8''
1''
1
1
1
1
3
1
2
1
2
1
2
3
2
3
⁄4''
⁄2''
⁄4''
⁄4''
⁄2''
⁄4''
Flange
Bolt
Phillips
Head
Hex
Bolt
Button
Head
Screw
Phillips
A
Head
Sheet
Metal
Screw
D
I
A
R
12mm
D
I
A
D
I
A
M
R
M
E
M
E
T
E
R
D
I
A
R
M
E
H
E
S
T
E
A
R
W
4mm
E
T
E
R
D
I
A
R
M
E
E
H
T
S
E
A
R
W
6mm
T
E
A
S
S
W
H
A
S
A
E
H
E
W
E
H
W
R
10mm
R
8mm
WASHERS ARE MEASURED BY THE INSIDE DIAMETER
Page 13
-12- G8692 Portable Bandsaw and Stand
1. Workbench Load: The Model G8692
weighs 38 lbs and has a footprint of 10" x 18-
1
⁄2". Most workbenches are suitable for your
machine. If you are unsure that your workbench could support the weight of the
machine, additional build up to support the
machine may be required.
2. Working Clearances: Consider existing and
anticipated needs, size of material to be
processed through each machine, and
space for auxiliary stands, work tables or
other machinery when establishing a location for your bandsaw.
3. Lighting and Outlets: Lighting should be
bright enough to eliminate shadow and prevent eye strain. Electrical circuits should be
dedicated or large enough to handle amperage requirements. Outlets should be located
near each machine so power or extension
cords are clear of high-traffic areas. Observe
local electrical codes for proper installation
of new lighting, outlets, or circuits.
Unsupervised children and
visitors inside your shop
could cause serious personal injury to themselves. Lock
all entrances to the shop
when you are away and DO
NOT allow unsupervised
children or visitors in your
shop at any time!
The unpainted surfaces are coated with a waxy
oil to protect them from corrosion during shipment. Remove this protective coating with a solvent cleaner or citrus-based degreaser such as
Grizzly’s G7895 Degreaser. To clean thoroughly,
some parts may need to be removed. For opti-
mum performance from your machine, make
sure you clean all moving parts or sliding
contact surfaces that are coated. Avoid chlo-
rine-based solvents as they may damage painted
surfaces should they come in contact. Always follow the manufacturer’s instructions when using
any type of cleaning product.
Gasoline and petroleum
products have low flash
points and could cause
an explosion or fire if
used to clean
machinery. DO NOT use
gasoline or petroleum
products to clean the
machinery.
Smoking near solvents
could ignite an explosion
or fire and cause serious
injury. DO NOT smoke
while using solvents.
Many of the solvents
commonly used to clean
machinery can be toxic
when inhaled or ingested. Lack of ventilation
while using these solvents could cause serious personal health risks
or fire. Take precautions
from this hazard by only
using cleaning solvents
in a well ventilated area.
Site ConsiderationsClean Up
Page 14
G8692 Portable Bandsaw and Stand -13-
The work stand requires the installation of four
rubber feet to provide a stable, slip resistant
base.
To install the rubber feet to the stand:
1. Disconnect the bandsaw from the power
source.
2. Turn the bandsaw stand on its side to access
the threaded holes as shown in Figure 3.
3. Attach the rubber feet to the guide holes in
the stand with the four Phillips head screws
supplied with the saw.
Figure 3. Installing the rubber feet.
Portable Conversion
Figure 4. Mounting brace cap screws.
The Model G8692 can be easily converted to a
portable handheld power tool.
To convert the bandsaw for handheld use:
1. Disconnect the bandsaw from the power
source.
2. Remove the bandsaw from the work stand by
removing the mounting brace cap screws
shown in Figure 4.
3. Install the supplied handle to the bandsaw,
using the cap screws removed in step 2.
4. Make sure all the fasteners are tight to eliminate movement and vibration.
cap screws
Rubber Feet
Installation
Page 15
-14- G8692 Portable Bandsaw and Stand
Figure 5. Attaching blade guide.
Blade Guide
Installation
To install the blade guide on your bandsaw.
1. Disconnect the bandsaw from the power
source.
2. Position the blade guide over the threaded
holes by the guide bearings.
3. Secure the blade guide in place with the sup-
plied countersunk flat-head Phillips head
screws as shown in Figure 5.
Page 16
G8692 Portable Bandsaw and Stand -15-
NOTICE
The following section was designed to give
instructions on the basic operations of this
machine. However, it is in no way comprehensive of all of the machine’s applications.
WE STRONGLY RECOMMEND that you read
books, trade magazines, or get formal training to maximize the potential of your
machine.
The Model G8692 is capable of cutting bar stock
and steel sections to length in the horizontal position.
Maximum cutting capacity at 90˚:
• G8692 (Rectangular)................4
1
/2" x 43/4"
• G8692 (Round) ..................................4
3
/4"
Damage to your eyes, lungs, and ears could
result from failure to wear safety glasses, a
dust mask, and hearing protection while
using this machine.
Loose hair and clothing
could get caught in
machinery and cause
serious personal injury.
Keep loose clothing
rolled up and long hair
tied up and away from
moving machinery.
Your safety is important! Please follow the
warnings below:
Press the orange button (Figure 6), located
beside the trigger, and make sure it returns to its
original position when released.
Switch Operation
Figure 6. Orange trigger button.
Machine Capacity
Operation Safety
SECTION 6: OPERATIONS
Page 17
-16- G8692 Portable Bandsaw and Stand
Blade Speeds
When using your bandsaw, always change to the
blade speed recommended for the material to be
cut. The Model G8692 has speeds of 190 feet per
minute and 285 feet per minute.
Figure 7. HI/LO switch.
Never change blade speeds while the
motor is running. Damage to the machine
or operator could result. Let the blade stop
completely before changing speeds.
To change the blade speed on your bandsaw:
1. Make sure the blade has completely stopped
running.
2. Make sure the saw blade is NOT engaged in
the workpiece.
3. Check the material you are cutting and determine the proper blade speed setting.
4. Move the blade speed control switch (Figure
7) to HI or LO depending on the application.
Before operation, proper blade selection should
be made for the type of material to be cut. The
proper blade can be chosen, using a tooth per
inch (tpi) rating system.
You must consider the material being cut and its
diameter when choosing the correct blade. The
Model G8692 comes with an 18 tpi blade which is
installed.
Blade choice based on material:
— Soft material (aluminum, lead, rubber) use
a 14 tpi blade.
— Hard material (steel, cast iron) use a 24
tpi blade.
— Soft and hard material use an 18 tpi
blade.
Blade choice based on diameter:
— For thick material use a 14 tpi blade.
— For thin material use a 24 tpi blade.
— For thick or thin material use an 18 tpi
blade.
Blade Selection
Page 18
G8692 Portable Bandsaw and Stand -17-
The blade travel and wheel rotation on the Model
G8692 are indicated by a direction arrow on the
top cover, shown in Figure 8.
Figure 8. Blade direction.
Always operate the bandsaw with the
blade traveling in same direction as arrow.
Damage to the machine, workpiece and
blade will result if the blade is travelling in
the opposite direction.
Starting Bandsaw
Never operate the bandsaw without the
proper blade guards and guides in place.
Unprotected or unguided blades can
cause injury to the operator and damage
the machine or workpiece.
To start a cutting operation on the bandsaw:
1. Make sure all guards and blade guides are in
place and secure.
2. Make sure the blade is not in contact with the
material.
3. Clamp the material securely in the vise if you
are using the stand.
4. Connect the bandsaw to the power source.
5. Press in the orange thumb button and pull
the trigger to start the bandsaw.
6. Begin the cut by slowly letting the head down
onto the workpiece. DO NOT DROP OR
FORCE BLADE THROUGH THE MATERIAL.
7. When the cut has been completed, release
the trigger and let the saw come to a complete stop before removing the workpiece
from the vise.
NEVER place fingers or hands in the line of
cut. In the event that something unexpected
happens, your hands or fingers may be
pulled into the blade. Failure to follow these
warnings may result in serious personal
injury!
Blade Travel
Page 19
-18- G8692 Portable Bandsaw and Stand
Blade Changes
To remove the blade:
1. Unplug the bandsaw from the power
source!
2. Remove the bandsaw from the work stand.
3. Release tension on the blade by turning the
tension control handle to “loose” (Figure 9).
4. Turn the bandsaw over and unscrew the
Phillips head screws to remove the back
cover.
7. Place one end of the new blade over the
drive pulley of the bandsaw (Figure 11).
Always disconnect
power to the machine
when changing blades.
Failure to do this may
result in serious personal injury.
Wear gloves and safety goggles when handling blades. Coiled blades spring open as
they are uncoiled and could cause deep
punctures or lacerations.
5. Remove the outer blade guide bearings by
removing the cap screws shown in Figure
10.
6. Open the wheel covers and slide the blade
off one wheel at a time. Use caution — the
blade is sharp!
Figure 9. Tension knob.
Figure 10. Blade guide bearings.
Figure 11. Installing blade.
8. Feed the other end of the blade around the
idle pulley and roll the blade onto the track.
9. Make sure the back of the blade is in contact
with the guide bearings that support the back
of the blade (Figure 12).
Loose
!
Page 20
G8692 Portable Bandsaw and Stand -19-
Figure 12. Rear blade guide bearing.
Figure 13. Quick nut.
10. Secure the blade guide bearings removed in
step 5.
11. Replace the back cover of the bandsaw.
12. Turn the blade tension lever back to
“TIGHT.”
Using Table Vise
To use the vise on your bandsaw table:
1. Disconnect the bandsaw from the power
source.
2. Secure the bandsaw to the stand before
inserting the material to cut. Combine the
vise can operate in two different ways,
depending on how the quick nut is positioned.
— When the quick nut pointer is positioned to
the left, the vise jaw can slide rapidly up to
the material (Figure 13).
Figure 14. Vise nut.
3. When the vise has secured the workpiece
properly, connect the machine to the power
source.
— When the quick nut pointer is positioned to
the right the vise jaw will move when the
crank is turned for fine adjustment and
clamping force (Figure 14).
Page 21
-20- G8692 Portable Bandsaw and Stand
Cleaning your machine will extend its life and
produce better results.
Important places of the Model G8692 to keep
clean are the motor area, the blade, and the
stand. Make sure these areas are free from oil
and debris.
Always be aware of the condition of your
machine. Routinely check for the following conditions and repair or replace as necessary:
• Loose mounting bolts
• Worn switch
• Worn or damaged blade
• Dirt or oil build up
• Worn or damaged support bearings or
guide bearings
Always disconnect
power to the machine
when making adjustments. Failure to do this
may result in serious
personal injury.
Blade breakage is unavoidable, in some cases,
as a natural result of the peculiar stresses placed
on bandsaw blades. Avoidable breakage is most
often the result of poor care or judgement on the
part of the operator when mounting or adjusting
the blade or support guides.
The most common causes of blade breakage
are:
• Faulty alignment or adjustment of the guides
• Using a blade with a lumpy or improperly finished braze or weld
• Feeding the workpiece too fast
• Tooth dullness or absence of sufficient set
• Excessive or too little blade tension
• Running the bandsaw excessively when not
resawing
• Not releasing blade tension after use
When storing the bandsaw for long periods of
time, it is important to perform the following:
• Release tension on the blade.
• Store bandsaw in a safe dry place.
Storage
Cleaning
Miscellaneous
Blade Breakage
SECTION 7: MAINTENANCE
Page 22
G8692 Portable Bandsaw and Stand -21-
Motor Brushes
The Model G8692 comes with 2 extra motor
brushes to help prolong the life of the universal
motor.
To change the motor brushes:
1. Use a flat-head screw driver to remove the
motor brush covers as shown in Figure 15.
No lubrication is required for the Model G8692.
All of the bearings in this machine have been
lubricated with a sufficient amount of high grade
lubricant. This lubricant will last for the life of the
machine under normal operating conditions.
Figure 15. Motor brush removal.
2. Remove the motor brushes.
3. Clean or replace the motor brushes and
secure the covers.
Lubrication
Page 23
-22- G8692 Portable Bandsaw and Stand
Maintenance Performed
Approximate Hours Of Use
Maintenance Log
Date
Page 24
G8692 Portable Bandsaw and Stand -23-
Tool steel bandsaw blades:
MODEL
TYPE WIDTH
GAUGE TPI
G9112 Raker
1
⁄2" 0.025 14
G9113 Raker
1
⁄2" 0.025 18
G9114 Raker
1
⁄2" 0.025 24
Bi-Metal Variable Pitch Bandsaw Blades
MODEL
TYPE WIDTH GAUGE TPI
G9115 VP
1
⁄2" 0.025 10-14
G9116 VP
1
⁄2" 0.025 14-18
G9117 VP
1
⁄2" 0.025 20-24
The following pages contain aftermarket accessories information, the machine data sheet, parts
diagrams, parts lists, wiring diagrams, troubleshooting information and Warranty/Return information
for your Model G8692.
If you need parts or help in assembling your
machine, or if you need operational information,
call the Grizzly Service Department. Trained service technicians will be glad to help you.
If you have any comments regarding this manual,
please write to Grizzly at the address below:
Grizzly Industrial, Inc.
C
/O Technical Documentation
P.O. Box 2069
Bellingham, WA 98227-2069
We recommend you keep a copy of our current
catalog for complete information regarding
Grizzly's warranty and return policy. If you need
additional technical information relating to this
machine, or if you need general assistance or
replacement parts, please contact the Service
Department at the location listed below.
Grizzly Industrial, Inc.
1203 Lycoming Mall Circle
Muncy, PA 17756
Phone: (570) 546-9663
Fax: (800) 438-5901
E-Mail: techsupport@grizzly.com
Web Site: http://www.grizzly.com.
Aftermarket
Accessories
SECTION 8: REFERENCE INFO
Page 25
-24- G8692 Portable Bandsaw and Stand
Troubleshooting
Motor will not start. 1. Low voltage. 1. Check power line for proper voltage.
2. Open circuit in motor or loose 2. Inspect all lead connections on motor for loose or open
connections. connections.
Motor will not start; fuses or circuit 1. Short circuit in line cord or plug. 1. Repair or replace cord or plug for damaged insulation and
breaker blown. shorted wires.
2. Short circuit in motor or loose 2. Repair or replace all connections on motor for loose or
connections. shorted terminals or worn insulation.
3. Circuit Overloaded. 3. Reduce load on circuit.
Motor fails to develop full power 1. Power line overloaded with lights, 1. Reduce load on power line.
(power output of motor decreases appliances, and other motors.
rapidly with decrease in voltage at 2. Undersized wires or circuits too long. 2. Increase wire sizes or reduce length of wire.
motor terminals). 3. General overloading of power 3. Request a power check from the power company.
company facilities.
Motor overheats. 1. Motor overloaded. 1. Reduce load on motor.
2. Air circulation through the motor 2. Clean out motor to provide normal air circulation.
restricted.
Motor stalls (resulting in blown 1. Short circuit in motor or loose 1. Repair or replace connections on motor for loose or short
fuses or tripped circuit). connections. ed terminals or worn insulation.
2. Low voltage. 2 Correct the low voltage conditions.
3. Incorrect fuses or circuit breaker in 3. Install correct fuses or circuit breaker.
power line.
4. Motor overloaded. 4. Reduce load on motor.
Machine slows when operating. Applying too much pressure to Feed workpiece slower.
workpiece.
Blade does not run evenly on 1. Blade support bearings set incorrectly. 1. Adjust blade support bearings.
wheels. 2. Wheels are not coplanar. 2. Call Grizzly Service Department (570) 546-9663.
Blade does not cut evenly. 1. Blade is not properly tensioned. 1. Adjust blade tension.
2. Wheels are not coplanar. 2. Call Grizzly Service Department (570) 546-9663.
3. Tooth set is uneven. 3. Replace blade.
4. Teeth are sharper on one side than 4. Replace blade.
the other.
Blade slows when cutting. Blade 1. V-belt loose. 1. Tighten V-belt.
makes a squealing noise, 2. V-belt worn out. 2. Replace V-belt.
especially on start-up.
Ticking sound when the saw Weld contacting guide blocks or support Use the Model G2516 Stone to smooth the blade weld.
is running. bearing.
Page 26
G8692 Portable Bandsaw and Stand -25-
Design Type .................................................................................................. Bench Model
Overall Dimensions:
Table ..............................................................................................................7
1
⁄8" x 51⁄2"
Overall Height ..........................................................................................................14"
Overall Width ............................................................................................................13"
Overall Depth including Fence ..............................................................................18
1
⁄2"
Shipping Weight ..................................................................................................31 lbs.
Box Size ..................................................................................12" W x 23" L x 14
1
⁄2" H
Footprint ......................................................................................................10" x 18
1
⁄2"
Cutting Capacity:
Left of Blade ..........................................................4
3
⁄4" Round, 41⁄2" x 43⁄4" Rectangular
Cutting Angle ............................................................................................................90˚
Construction:
Table ..........................................................................................................Sheet Metal
Wheels..................................................................................Rubber Coated Aluminum
Vise ............................................................................................................Sheet Metal
Wheel Covers..............................................................................................Sheet Metal
Guides ........................................................................................................Ball Bearing
Main Body ......................................................................................Aluminum & Plastic
Motor:
Type ............................................................................................Universal Brush Type
Horsepower ............................................................................................................1 HP
Bearings..........................................................Shielded & Permanently Lubricated Ball
Phase ⁄ Cycle................................................................................Single Phase ⁄ 60 HZ
Voltage ..................................................................................................................110V
Amps ....................................................................................2 Amps low, 3 Amps high
Switch ........................................................................................ Button Switch w/ Lock
Blades:
Blade Width................................................................................................................
1
⁄2"
Blade Speed..........................................................................................190 & 262 FPM
Standard Blade Length ..........................................................................................44
7
⁄8"
Features:
..................................................................................Includes: Stand with locking vise
............................................................................................................Double Insulated
Specifications, while deemed accurate, are not guaranteed.
Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901
GRIZZLY MODEL G8692 PORTABLE BANDSAW
MACHINE DATA
SHEET
Page 27
-26- G8692 Portable Bandsaw and Stand
Page 28
G8692 Portable Bandsaw and Stand -27-
REF PART # DESCRIPTIONREF PART # DESCRIPTION
47 P8692047 RUBBER PIN
48 P8692048 HANDLE
49 PN06M HEX NUT M5-0.8
50 P8692050 REAR BLADE GUIDE
51 P625 BALL BEARING 625
52 P8692052 FRONT BLADE GUIDE
53 PW02M FLAT WASHER 5MM
54 PS20M PIN 5 X 16
55 P8692055 GUIDE ROLLER
56 P8692056 HEX HEAD SCREW M5-45
57 PFH07M FLAT HD SCR M5-.8 X 10
58 P8692058 GUIDE BAR
59 P8692059 TOOL COVER
60 P8692060 YOKE
61 P8692061 COLLAR
62 P8692062 WASHER
63 PW03M FLAT WASHER 6MM
64 P8692064 FIXING SHAFT
65 PFH05M FLAT HD SCR M5-.8 X 12
66 PW02M FLAT WASHER 5MM
67 P8692067 TAPPING SCREW ST4.8-19
68 PS69M PHLP HD SCR M5-1 X 25
69 PS69M PHLP HD SCR M5-1 X 25
70 PLW01M LOCK WASHER 5MM
71 P8692071 HANDLE COVER
72 PS65M PHLP HD SCR M4-.8 X 40
73 P8692073 FIXING PLATE
74 P8692074 CORD AND PLUG
75 P8692075 CORD GUARD
76 P8692076 POWER SUPPLY SWITCH
77 P8692077 SPROCKET WHEEL
78 P8692078 CHAIN
79 PN03M HEX NUT M8-1.25
80 PW01M FLAT WASHER 8MM
81 PW04M FLAT WASHER 10MM
82 P8692082 DRIVING WHEEL SHAFT
83 P8692083 DRIVING WHEEL
84
PSB103M CAP SCREW M8-1.25 X 65
85 PW03M FLAT WASHER 6MM
86 PLW04M LOCK WASHER 8MM
87 PSB07M CAP SCREW M6-1 X 30
88 PW02M FLAT WASHER 5MM
89 PS70M PHLP HD SCR M5-1 X 8
90 PS71M PHLP HD SCR M5-1 X 16
91 P8692091 NAME PLATE
92 P8692092 CONNECTING SHEET 6.3
1 PS66M PHLP HD SCR M4-.8 X 40
2 P8692002 MOTOR HOUSING
3 P608 BALL BEARING 608Z
4 P8692004 CONNECTING RING
5 P8692005 ARMATURE
6 PSB11M CAP SCREW M8-1.25 X 16
7 PW01M FLAT WASHER 8MM
8 P8692008 GRIP HANDLE
9 P8692009 TENSION HANDLE
10 P8692010 FRONT BRACKET
11 P8692011 FRAME
12 P8692012 TENSION SPRING
13 P8692013 SPRING FITTING PLATE
14 PW03M FLAT WASHER 6MM
15 PN06M HEX NUT M5-0.8
16 P8692016 IDLE WHEEL
17 P8692017 SLEEVE BEARING
18 PW01M FLAT WASHER 8MM
19 P8692019 WASHER FOR IDLE WHEEL
20 PSB11M CAP SCREW M8-1.25 X 16
21 P8692021 RUBBER WHEEL
22 P8692022 BEARING WASHER
23 P8692023 FIELD ASSEMBLY
24 P8692024 BRUSH HOLDER
25 P8692025 CARBON BRUSH
26 P8692026 BRUSH CAP
27 P8692027 SPEED CHANGE SWITCH
28 P8692028 SWITCH RETAINER
29
PHTEK21 TAP SCREW M3 X 8
30 PW03M FLAT WASHER 6MM
31 PLW01M LOCK WASHER 5MM
32 PS54M PHLP HD SCREW M5-.8 X 45
33 P6200 BALL BEARING 6200Z
34 P8692034 STOPPER RING M6
35 P8692035 NEEDLE BEARING HK081210
36 P8692036 STOPPER RING M6
37 P8692037 BAFFLE
38 P8692038 1ST. STAGE GEAR
39 P8692039 2ND STAGE GEAR
40 P6201 BALL BEARING 6201
41 P6200 BALL BEARING 6200Z
42 P8692042 WOODRUFF KEY 2.5-10
43 P8692043 2ND STAGE PINION
44 P8692044 WOODRUFF KEY 2.5-10
45 P8692045 SPROCKET (SMALL)
46 P6O8 BALL BEARING 608Z
G8692
Page 29
-28- G8692 Portable Bandsaw and Stand
Page 30
G8692 Portable Bandsaw and Stand -29-
REF PART # DESCRIPTION
101 P8692101 RUBBER FEET
102 P8692102 BASE
103 P8692103 WORKING TABLE
104 PW01M FLAT WASHER 8MM
105
PLW04M LOCK WASHER 8MM
106
PB03M HEX BOLT M8-1.25 X 16
107
P8692107
FLAT HEAD SCREW M5-.8 x 10
108 P8692108 HANDLE
109 P8692109 KNOB
110 P8692110 PIN
111 P8692111 QUICK NUT
112 P8692112 SCREW BASE
113 P8692113 LEAD SCREW
114 PB09M HEX BOLT M8-1.25 X 20
115 PLW04M LOCK WASHER 8MM
116 PW01M FLAT WASHER 8MM
117 PW01M FLAT WASHER 8MM
118 P8692118 COTTER PIN 3 X 20
119 P8692119 FASTEN PIN
120 P8692120 PRESSING PIN
121 P8692121 PRESSING PLATE
122 P8692122 FASTEN PLATE
123 PW01M FLAT WASHER 8MM
124 PLW04M LOCK WASHER 8MM
125 PB03M HEX BOLT M8-1.25 X 16
126 PW03M FLAT WASHER 6MM
127 PS72M PHLP HD SCR M6-1 X 12
128 P8692128 TURNING ARM
129 P8692129 CHAIN BOLT
130 PB03M HEX BOLT M8-1.25 X 16
131 PLW04M LOCK WASHER 8MM
132 P8692132 CHAIN
133 P8692133 SPRING
134 P8692134 PIPE
135 PB03M HEX BOLT M8-1.25 X 16
136 PLW04M LOCK WASHER 8MM
137 PW01M FLAT WASHER 8MM
138 P8692138 COVER
G8692
Page 31
-30- G8692 Portable Bandsaw and Stand
Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from
the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse,
negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole written warranty
and any and all warranties that may be implied by law, including any merchantability or fitness, for any particular purpose, are hereby limited to the duration of this written warranty. We do not warrant or represent
that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants.
In no event shall Grizzly’s liability under this warranty exceed the purchase price paid for the product and
any legal actions brought against Grizzly shall be tried in the State of Washington, County of Whatcom.
We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, special, or consequential damages arising from the use of our products.
To take advantage of this warranty, contact us by mail or phone and give us all the details. We will then
issue you a “Return Number,’’ which must be clearly posted on the outside as well as the inside of the carton. We will not accept any item back without this number. Proof of purchase must accompany the merchandise.
The manufacturers reserve the right to change specifications at any time because they constantly strive to
achieve better quality equipment. We make every effort to ensure that our products meet high quality and
durability standards and we hope you never need to use this warranty.
Please feel free to write or call us if you have any questions about the machine or the manual.
Thank you again for your business and continued support. We hope to serve you again soon.
WARRANTY AND RETURNS
Page 32
CUT ALONG DOTTED LINE
___Other__________________________________________________
9. How many of your woodworking machines are Grizzly? _____________
10. Which benchtop tools do you own? Check all that apply.
___1" x 42" Belt Sander ___6" - 8" Grinder
___5" - 8" Drill Press ___Mini Lathe
___8" Table Saw ___10" - 12" Thickness Planer
___8" - 10" Bandsaw ___Scroll Saw
___Disc⁄Belt Sander ___Spindle⁄Belt Sander
___Mini Jointer
___Other__________________________________________________
11. How many of the machines checked above are Grizzly? ____________
12. Which portable⁄hand held power tools do you own? Check all that apply.
___________________________________________________________
___________________________________________________________
___________________________________________________________
13. What machines⁄supplies would you like Grizzly Industrial to carry?
___________________________________________________________
___________________________________________________________
___________________________________________________________
14. What new accessories would you like Grizzly Industrial to carry?
___Builders Hardware ___Hand Tools
___Fasteners ___Wood Components
___Other__________________________________________________
15. What other companies do you purchase your tools and supplies from?
__________________________________________________________
__________________________________________________________
16. Do you think your purchase represents good value?
___Yes ___No
17. Would you recommend Grizzly Industrial to a friend?
___Yes ___No
18. Would you allow us to use your name as a reference for Grizzly customers
in your area? Note: We never use names more than three times.
___Yes ___No
19. Comments:__________________________________________________
__________________________________________________________
___________________________________________________________
___________________________________________________________
1. How did you learn about us?
___Advertisement ___Friend
___Catalog ___Card Deck
___World Wide Web
___Other__________________________________________________
2. Which of the following magazines do you subscribe to.
___American Woodworker ___Practical Homeowner
___Cabinetmaker ___Shop Notes
___Family Handyman ___Today’s Homeowner
___Fine Homebuilding ___WOOD
___Fine Woodworking ___Wooden Boat
___Home Handyman ___Woodshop News
___Journal of Light Construction ___Woodsmith
___Old House Journal ___Woodwork
___Popular Mechanics ___Woodworker
___Popular Science ___Woodworker’s Journal
___Popular Woodworking ___Workbench
___Other__________________________________________________
3. Which of the following woodworking⁄remodeling shows do you watch?
___Backyard America ___The New Yankee Workshop
___Home Time ___This Old House
___The American Woodworker ___Woodwright’s Shop
___Other__________________________________________________
4. What is your annual household income?
___$20,000-$29,999 ___$60,000-$69,999
___$30,000-$39,999 ___$70,000-$79,999
___$40,000-$49,999 ___$80,000-$89,999
___$50,000-$59,999 ___$90,000 +
5. What is your age group?
___20-29 ___50-59
___30-39 ___60-69
___40-49 ___70 +
6. How long have you been a woodworker?
___0 - 2 Years ___8 - 20 Years
___2 - 8 Years ___20+ Years
7. How would you rank your woodworking skills?
___Simple ___Advanced
___Intermediate ___Master Craftsman
8. What stationary woodworking tools do you own? Check all that apply.
___Air Compressor ___Panel Saw
___Band Saw ___Planer
___Drill Press ___Power Feeder
___Drum Sander ___Radial Arm Saw
___Dust Collector ___Shaper
___Horizontal Boring Machine ___Spindle Sander
___Jointer ___Table Saw
___Lathe ___Vacuum Veneer Press
___Mortiser ___Wide Belt Sander
Name ____________________________________________________________________________________
Street ____________________________________________________________________________________
City ______________________________________________________________State________Zip_________
Phone Number_______________________E-Mail_______________________FAX________________________
MODEL: ________________________ Serial #______________________ Order _______________________
The following information is given on a voluntary basis. It will be used for marketing purposes to help us develop better products and services. Of
course, all information is strictly confidential.
WARRANTY CARD
Page 33
TAPE ALONG EDGES--PLEASE DO NOT STAPLE
FOLD ALONG DOTTED LINE
FOLD ALONG DOTTED LINE
GRIZZLY INDUSTRIAL, INC.
P.O. BOX 2069
BELLINGHAM, WA 98227-2069
Place
Stamp
Here
Name_______________________________
Street_______________________________
City______________State______Zip______
Send a Grizzly Catalog to a friend:
Page 34
Page 35
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