Page 1
VARIABLE SPEED WOOD LATHE
MODEL G8690
INSTRUCTION MANUAL
COPYRIGHT © 1999 BY GRIZZLY INDUSTRIAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
REPRINTED JUNE, 2001 PRINTED IN TAIWAN.
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G8690 Variable Speed Wood Lathe -1-
Table Of Contents
PAGE
1. SAFETY
SAFETY RULES FOR ALL TOOLS ......................................................................2-3
ADDITIONAL SAFETY INSTRUCTIONS FOR G8690 ............................................4
2. CIRCUIT REQUIREMENTS
110V OPERATION ..................................................................................................5
GROUNDING ..........................................................................................................5
EXTENSION CORDS ..............................................................................................5
3. INTRODUCTION
COMMENTARY........................................................................................................6
UNPACKING ............................................................................................................7
PIECE INVENTORY ................................................................................................7
CLEAN UP................................................................................................................8
SITE CONSIDERATIONS ........................................................................................8
4. ASSEMBLY
BEGINNING ASSEMBLY ........................................................................................9
GUIDE RAILS ..........................................................................................................9
TOOL REST ..........................................................................................................10
TAILSTOCK............................................................................................................10
LIVE CENTER ........................................................................................................10
SPUR CENTER......................................................................................................11
FACEPLATE ..........................................................................................................11
5. OPERATIONS
TEST RUN..............................................................................................................12
SPINDLE TURNING..........................................................................................12-13
SPEED SELECTOR ..............................................................................................13
TOOL REST ..........................................................................................................14
6. MAINTENANCE
GENERAL ..............................................................................................................15
LUBRICATION........................................................................................................15
7. CLOSURE ....................................................................................................................16
MACHINE DATA................................................................................................................17
PARTS BREAKDOWN AND PARTS LISTS ................................................................18-19
WARRANTY AND RETURNS ..........................................................................................20
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Safety Instructions For Power Tools
SECTION 1: SAFETY
5. KEEP CHILDREN AND VISITORS
AWAY. All children and visitors should be
kept a safe distance from work area.
6. MAKE WORKSHOP CHILD PROOF with
padlocks, master switches, or by removing
starter keys.
7. DO NOT FORCE TOOL. It will do the job
better and safer at the rate for which it was
designed.
8. USE RIGHT TOOL. Do not force tool or
attachment to do a job for which it was not
designed.
1. KEEP GUARDS IN PLACE and in working
order.
2. REMOVE ADJUSTING KEYS AND
WRENCHES. Form habit of checking to
see that keys and adjusting wrenches are
removed from tool before turning on.
3. KEEP WORK AREA CLEAN. Cluttered
areas and benches invite accidents.
4. DO NOT USE IN DANGEROUS ENVIRONMENT. Don’t use power tools in
damp or wet locations, or where any flammable or noxious fumes may exist. Keep
work area well lighted.
For Your Own Safety Read Instruction
Manual Before Operating This Equipment
Indicates an imminently hazardous situation which, if not avoided,
WILL result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided,
COULD result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided,
MAY result in minor or moderate injury. It may also be used to alert
against unsafe practices.
This symbol is used to alert the user to useful information about
proper operation of the equipment.
The purpose of safety symbols is to attract your attention to possible hazardous conditions. This
manual uses a series of symbols and signal words which are intended to convey the level of
importance of the safety messages. The progression of symbols is described below. Remember
that safety messages by themselves do not eliminate danger and are not a substitute for proper
accident prevention measures.
NOTICE
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G8690 Variable Speed Wood Lathe -3-
9. USE PROPER EXTENSION CORD. Make
sure your extension cord is in good condition. Conductor size should be in accordance with the chart below. The amperage
rating should be listed on the motor or tool
nameplate. An undersized cord will cause
a drop in line voltage resulting in loss of
power and overheating. Your extension
cord must also contain a ground wire and
plug pin. Always repair or replace extension cords if they become damaged.
Minimum Gauge for Extension Cords
10. WEAR PROPER APPAREL. Do not wear
loose clothing, gloves, neckties, rings,
bracelets, or other jewelry which may get
caught in moving parts. Non-slip footwear
is recommended. Wear protective hair covering to contain long hair.
11. ALWAYS USE SAFETY GLASSES. Also
use face or dust mask if cutting operation is
dusty. Everyday eyeglasses only have impact
resistant lenses, they are NOT safety glasses.
12. SECURE WORK.Use clamps or a vise to hold
work when practical. It’s safer than using your
hand and frees both hands to operate tool.
13. DO NOT OVERREACH. Keep proper foot-
ing and balance at all times.
14. MAINTAIN TOOLS WITH CARE. Keep
tools sharp and clean for best and safest
performance. Follow instructions for lubricating and changing accessories.
15. USE RECOMMENDED ACCESSORIES.
Consult the owner’s manual for recommended accessories. The use of improper
accessories may cause risk of injury.
LENGTH
AMP RATING 25ft 50ft 100ft
0-6 18 16 16
7-10 18 16 14
11-12 16 16 14
13-16 14 12 12
17-20 12 12 10
21-30 10 10 No
Safety Instructions For Power Tools
16. REDUCE THE RISK OF UNINTENTIONAL STARTING. On machines with mag-
netic contact starting switches there is a
risk of starting if the machine is bumped or
jarred. Always disconnect from power
source before adjusting or servicing. Make
sure switch is in OFF position before reconnecting.
17. MANY WOODWORKING TOOLS CAN
“KICKBACK” THE WORKPIECE toward
the operator if not handled properly. Know
what conditions can create “kickback” and
know how to avoid them. Read the manual
accompanying the machine thoroughly.
18. CHECK DAMAGED PARTS. Before fur-
ther use of the tool, a guard or other part
that is damaged should be carefully
checked to determine that it will operate
properly and perform its intended function.
Check for alignment of moving parts, binding of moving parts, breakage of parts,
mounting, and any other conditions that
may affect its operation. A guard or other
part that is damaged should be properly
repaired or replaced.
19. NEVER LEAVE TOOL RUNNING UNATTENDED. TURN POWER OFF. Do not
leave tool until it comes to a complete stop.
20. NEVER OPERATE A MACHINE WHEN
TIRED, OR UNDER THE INFLUENCE OF
DRUGS OR ALCOHOL. Full mental alert-
ness is required at all times when running
a machine.
21. NEVER ALLOW UNSUPERVISED OR
INEXPERIENCED PERSONEL TO
OPERATE THE MACHINE. Make sure
any instructions you give in regards to
machine operation are approved, correct,
safe, and clearly understood.
22. IF AT ANY TIME YOU ARE EXPERIENCING DIFFICULTIES performing the intend-
ed operation, stop using the machine!
Then contact our service department or
ask a qualified expert how the operation
should be performed.
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No list of safety guidelines can be complete.
Every shop environment is different. Always
consider safety first, as it applies to your
individual working conditions. Use this and
other machinery with caution and respect.
Failure to do so could result in serious personal injury, damage to equipment or poor
work results.
Additional Safety Instructions For The Lathe
1. MAKE SURE ALL GUARDS are in place
and that the Lathe sits on a flat, stable surface.
2. ALWAYS WEAR EYE PROTECTION or a
face shield when operating the Lathe. Use a
respirator to avoid inhaling dust. All safety
equipment should be ANSI approved.
3. BEFORE STARTING THE MACHINE be
certain the workpiece has been properly
imbedded on the headstock and tailstock
centers and that there is adequate clearance
for the full rotation.
4. ADJUST TOOL REST to provide proper
support for the turning tool you will be using.
Test tool rest clearance by rotating workpiece by hand before turning lathe on.
5. SELECT THE TURNING SPEED which is
appropriate for the type of work. Allow the
lathe to gain its full speed before using the
lathe.
6. ALWAYS INSPECT THE CONDITION of
the materials you are turning. Pay particular
attention to knots, splits and other potentially dangerous conditions.
7. KEEP LATHE TOOLS PROPERLY
SHARPENED and hold firmly in the proper
position when turning.
8. NEVER OPERATE THE LATHE WITH
DAMAGED OR WORN PARTS. Maintain
your lathe in proper working condition.
Perform routine inspections and maintenance promptly when called for. Put away
adjustment tools after use.
9. MAKE SURE YOUR WOOD LATHE IS
TURNED OFF, disconnected from its power
source and all moving parts have come to a
complete stop before starting any inspection, adjustment, or maintenance procedure.
10. DO NOT LEAVE LATHE RUNNING UNATTENDED for any reason.
11. DO NOT STOP LATHE USING YOUR
HAND against the workpiece.
12. KEEP LOOSE CLOTHING ARTICLES
such as sleeves, belts or jewelry items away
from the lathe spindle.
13. WHEN FACE PLATE TURNING, use lathe
chisels on the downward spinning side of
the workpiece only.
14. REMOVE THE TOOL REST when perform-
ing sanding or polishing operations on the
rotating spindle.
15. ATTEMPTING TO REMOVE too much
material at once may cause work material to
fly out of the lathe.
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G8690 Variable Speed Wood Lathe -5-
110V Operation
SECTION 2: CIRCUIT REQUIREMENTS
The lathe comes equipped with its own fuse rated
at 3.15 amps. Never replace the fuse with one
rated higher than 3.5 amps.
If you find it necessary to use an extension cord
with the Model G8690, make sure the cord is
rated Hard Service (grade S) or better. Refer to
the chart in the standard safety instructions to
determine the minimum gauge for the extension
cord. The extension cord must also contain a
ground wire and plug pin. Always repair or replace
extension cords when they become worn or damaged.
Extension Cords
Grounding
In the event of an electrical short, grounding
reduces the risk of electric shock by providing a
path of least resistance to disperse electric current. This tool is equipped with a power cord having an equipment-grounding conductor. See
Figure 1. The outlet must be properly installed
and grounded in accordance with all local codes
and ordinances.
The Model G8690 is wired for 110/120V, singlephase operation only. The
1
⁄3 HP motor will safely
draw 3.1 amps at 110V. If you operate this
machine on any circuit that is already close to its
capacity, it might blow a fuse or trip a circuit
breaker. However, if an unusual load does not
exist and a power failure still occurs, contact a
qualified electrician or our service department.
This equipment must be
grounded. Verify that any
existing electrical outlet
and circuit you intend to
plug into is actually
grounded. Under no circumstances should the
grounding pin from any
three-pronged plug be
removed. Serious injury
may occur.
Figure 1. Typical 110V 3-prong plug and outlet.
Figure 1A Do not remove grounding pin.
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SECTION 3: INTRODUCTION
We are proud to offer the Grizzly Model G8690
Variable Speed Wood Lathe. The Model G8690 is
part of a growing Grizzly family of fine woodworking machinery. When used according to the
guidelines set forth in this manual, you can expect
years of trouble-free, enjoyable operation and
proof of Grizzly’s commitment to customer satisfaction.
The Model G8690 is a wood turning lathe with a
variable spindle speed range of zero to 3025
R.P.M. Capacity between the centers is
adjustable up to 19" and the swing over the bed is
6". Shipping weight is approximately 40 lbs. This
lathe combines all the convenience of a bench
model with the features of a floor size model.
A number of chisels, chucks, spur centers and live
centers for the Model G8690 are available
through the Grizzly catalog.
We are also pleased to provide this manual with
the Model G8690. It was written to guide you
through assembly, review safety considerations,
and cover general operating procedures. It represents our effort to produce the best documentation possible. If you have any comments regarding this manual, please write to us at the address
below:
Grizzly Industrial, Inc.
C
/O Technical Documentation
P.O. Box 2069
Bellingham, WA 98227-2069
Most importantly, we stand behind our machines.
If you have any service questions or parts
requests, please call or write us at the location
listed below.
Grizzly Industrial, Inc.
2406 Reach Road
Williamsport, PA 17701
Phone: (570) 546-9663
Fax: (800) 438-5901
E-Mail: techsupport@grizzly.com
Web Site: http://www.grizzly.com
After fall 2001:
Grizzly Industrial, Inc.
1203 Lycoming Circle
Pennsdale, PA 17756
The specifications, drawings, and photographs
illustrated in this manual represent the Model
G8690 as supplied when the manual was prepared. However, owing to Grizzly’s policy of continuous improvement, changes may be made at
any time with no obligation on the part of Grizzly.
Whenever possible, though, we send manual
updates to all owners of a particular tool or
machine. Should you receive one, we urge you to
insert the new information with the old and keep it
for reference.
Commentary
Read the manual before
assembly and operation. Become familiar
with the machine and
it’s operation before
beginning any work.
Serious personal injury
may result if safety or
operational information
is not understood or followed.
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G8690 Variable Speed Wood Lathe -7-
Unpacking
This wood lathe is shipped from the manufacturer
in a carefully packed carton. If you discover the
machine is damaged after you’ve signed for delivery, and the truck and driver are gone, you will
need to file a freight claim with the carrier. Save
the containers and all packing materials for possible inspection by the carrier or its agent. Without
the packing materials, filing a freight claim can be
difficult. If you need assistance determining
whether you need to file a freight claim, or with the
procedure to file one, please contact our
Customer Service.
Piece Inventory
When you are completely satisfied with the condition of your shipment, you should inventory its
parts.
NOTICE
A full parts list and breakdown can be found
toward the end of this manual. For easier
assembly, or to identify specific parts,
please refer to the detailed illustrations at
the end of the manual.
After all the parts have been removed from the
carton, you should have:
• Lathe Assembly
• Stand Assembly
• Tool Rest
• Tailstock
• Live Center
• #1 M.T. Spur Center
• Hardware Accessories
In the event that any non-proprietary parts are
missing (e.g. a nut or a washer), we would be glad
to replace them, or, for the sake of expediency,
replacements can be obtained at your local hardware store.
NOTICE
Save all containers and packing materials
until you are satisfied that your Model
G8690 has arrived in good condition.
Freight company adjusters will want to
inspect those materials in the event that a
freight claim must be made.
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Clean Up
The unpainted surfaces are coated with a waxy oil
to protect them from corrosion during shipment.
Remove this protective coating with a solvent
cleaner or citrus-based degreaser such as
Grizzly’s G7895 Degreaser. Avoid chlorine-based
solvents as they may damage painted surfaces
should they come in contact. Always follow the
usage instructions on the product you choose for
clean up.
Site Considerations
BENCH LOAD
Your Model G8690 represents a moderately large
weight load in a small footprint. Ensure that your
workbench is sturdy enough to carry the weight of
the Model G8690. If you question the strength of
your workbench, you can opt to reinforce it.
WORKING CLEARANCES
Working clearances can be thought of as the distances between machines and obstacles that
allow safe operation of every machine without limitation. Consider existing and anticipated machine
needs, size of material to be processed through
each machine, and space for auxiliary stands
and/or work tables. Also consider the relative
position of each machine to one another for efficient material handling. Be sure to allow yourself
sufficient room to safely run your machines in any
foreseeable operation.
LIGHTING AND OUTLETS
Lighting should be bright enough to eliminate
shadow and prevent eye strain. Electrical circuits
should be dedicated or large enough to handle
combined motor amp loads. Outlets should be
located near each machine so power or extension
cords are not obstructing high-traffic areas. Be
sure to observe local electrical codes for proper
installation of new lighting, outlets, or circuits.
Do not use gasoline or
other petroleum-based
solvents to clean with.
They have low flash
points which make them
extremely flammable. A
risk of explosion and
burning exists if these
products are used.
Serious personal injury
may occur.
Many of the solvents commonly used to
clean machinery can be toxic when inhaled
or ingested. Always work in well-ventilated
areas far from potential ignition sources
when dealing with solvents. Use care when
disposing of waste rags and towels to be
sure they do not create fire or environmental hazards. Keep children and animals
safely away when cleaning and assembling
this machine.
Do not smoke while using
solvents. A risk of explosion or fire exists and may
result in serious personal
injury.
Make your shop “child
safe.” Ensure that your
workplace is inaccessible
to youngsters by closing
and locking all entrances
when you are away. Never
allow visitors in your shop
when assembling, adjusting or operating equipment.
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G8690 Variable Speed Wood Lathe -9-
SECTION 4: ASSEMBLY
Beginning Assembly
Most of your Model G8690 has been assembled
at the factory, but some parts must be assembled
or installed after delivery. We have organized the
assembly process into steps. Please follow along
in the order presented here.
TOOLS REQUIRED: A metric socket set, 6"
adjustable wrench, and Phillips
®
head screw dri-
ver.
Guide Rails
Figure 2. Guide rails installed.
Install the two guide rails between the two foot
assemblies and secure in place using the four
setscrews (M6-1 x 10) as shown in
Figure 2.
.
Wear safety glasses
during the entire assembly process. Failure to
comply may result in
serious personal injury.
Keep loose clothing
rolled up and out of the
way of machinery and
keep hair pulled back.
Disconnect power to the
machine when performing any maintenance,
assembly or adjustments. Failure to do this
may result in serious
personal injury.
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Tailstock
Figure 5. Tailstock mounted to guide rails.
The tailstock rests on the guide rails and is held in
place by the tailstock bracket using a double end
screw (M12-1.75 x 65), washer and handle. The
tailstock can be adjusted along the length of the
guide rails to accommodate various lengths of
wood stock. There are two ways to adjust the tailstock. The handle located under the lathe bed can
be loosened, allowing the tailstock to slide up and
down the length of the guide rails; or the hand
wheel can be loosened, allowing the threaded
spindle to move back and forth in the tailstock for
fine adjustment. See Figure 5.
Live Center
The live center is installed by inserting the end of
the shaft into the tailstock assembly. While holding in place, turn the handwheel on the tailstock
clockwise until snug.
Tool Rest
Figure 3. Tool rack mounted to guide rails.
Figure 4. Tool rest mounted in bracket.
Install the tool rack brackets and the tool rack
base onto the guide rails using the hex bolt (M12-
1.75 x 65), washer and handle. See
Figure 3.
The tool rest fits into the tool rack shaft and is
tightened in place with a setscrew (M6-1 x 8). The
tool rack shaft drops into the tool rack base and is
secured with the tightening knob as shown in
Figure 4.
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G8690 Variable Speed Wood Lathe -11-
Spur Center
The Model G8690 is supplied with a #1 Morse
Taper spur center for use when spindle turning.
The spur center is used in conjunction with the
tailstock live center. Install the spur center by
inserting it into the hole in the headstock spindle
end. To remove the spur center from the headstock, insert a pin into the spindle hole and turn
the hex nut counterclockwise with a wrench until
the spur center is ejected. See Figure 5A.
Faceplate
The faceplate is used for turning plates and
bowls. To install the faceplate, remove the spur
center. Insert a pin in the spindle shaft to hold the
spindle, and thread the faceplate onto the spindle
threads as seen in Figure 6. Tighten securely
with your fingers, and use the mounting holes on
the faceplate to attach wood stock with wood
screws.
Figure 6. Installing the faceplate.
Figure 5A. Hex nut installed before inserting
spur center.
We recommend cleaning the spur center
taper with mineral spirits. Refer to the safety warnings on the container of the mineral
spirits. Failure to clean the mating surfaces
may result in separation, and an unsafe
condition. Separation is usually a result of
oil or grease on the taper.
Motor Housing
Spur Center
M.T #1
Hex Nut
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SECTION 5: OPERATIONS
Once assembly is complete and adjustments are
done to your satisfaction, you are ready to test run
the machine.
Press the START button. Make sure that your finger is poised on the STOP button, just in case
there is a problem. The lathe should run smoothly, with little or no vibration or rubbing noises.
Strange or unnatural noises should be investigated and corrected before operating the machine
further.
If you cannot easily locate the source of an
unusual noise or vibration, contact our service
department for help.
Test Run
To mount a workpiece between centers:
1. Locate the center point on both ends of the
workpiece by carefully drawing diagonal lines
from corner to corner. The point of intersection is the center of the work. Find the center
of round wood stock by using a center finder
instrument.
2. When turning stock with a diameter greater
than 2", remove the corner length edges with
a hand plane or similar operation as shown in
Figure 6A.
3. Hold the spindle vertically and support it on a
solid surface. Line up the spur center with the
center of the workpiece. Drive the spur center into the stock about
1
⁄4" using a dead blow
hammer. Be careful not to split the workpiece. See
Figure 6B.
Wood with splits along
the grain may fly off during the operation.
With dense wood, drill a hole at the centers
and score lines with a saw blade for the spur.
Spindle Turning
Wear a face shield during the test run and
operation of this wood
working lathe. Failure to
do so could result in
serious injury.
Figure 6A. Cross-section of turning stock.
Keep loose clothing
rolled up and out of the
way of machinery and
keep hair pulled back.
Make sure the live center in the tailstock
lines up with the spur center in the headstock before turning anything between the
centers. Failure to observe this step could
result in the workpiece being thrown from
the lathe. Serious personal injury could
occur if care is not taken.
Wood Stock
D"
If measurement D" is greater
than 2", cut off the corners of
the wood stock.
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G8690 Variable Speed Wood Lathe -13-
Do not press too firmly or the bearings will
bind and overheat. Likewise, do not adjust
too loosely or the workpiece will spin off
the lathe. Use good judgement. Serious
personal injury could result if care is not
taken.
4. Once the spur center is firmly attached to the
workpiece, insert the spur center (with the
attached workpiece) into the headstock spindle. Be certain the hex nut is threaded onto
the spindle before tapping the spur center in.
5. While supporting the workpiece, slide the tail-
stock close to the end of the workpiece and
lock it into place.
6. Line up the live center with the workpiece
center. Turn the handwheel to press the point
of the live center into the workpiece.
7. Lock the tailstock in place.
1/4"
Figure 6B. Spur center set into wood stock.
The variable speed selector allows the adjustment of the spindle R.P.M. Before turning the
lathe on, make sure the speed selector knob is set
at the lowest R.P.M. (turn counterclockwise). See
Figure 7.
Once the lathe is turned on, slowly increase the
R.P.M. of the lathe by turning the speed selector
knob clockwise. Make sure that your finger is
poised on the STOP button, just in case there’s a
problem. The lathe should run smoothly, with little
or no vibration or rubbing noises. Strange or
unnatural noises should be investigated and corrected before operating the machine further.
If you cannot easily locate the source of an
unusual noise or vibration, contact our service
department for help.
Speed Selector
Figure 7. Operating controls.
Remember to choose the correct speed for
your particular turning project. As a general rule, the larger the workpiece diameter,
the slower the speed. Always start at the
slowest speed.
Speed Selector Knob
Page 16
-14- G8690 Variable Speed Wood Lathe
Adjust the tool rest as close to the workpiece as
possible without actually coming into contact with
the workpiece. Test by hand-turning the workpiece before turning the lathe on. Ensure that the
lathe chisel is fully supported by the tool rest.
Support the lathe chisel on the tool rest with one
hand, while the other hand controls the chisel.
See Figure 8.
Tool Rest
Figure 8. Correct hand placement for operation.
Wear a face shield during the test run and
operation of this wood
working lathe. Failure to
do so could result in
serious injury.
Page 17
G8690 Variable Speed Wood Lathe -15-
SECTION 7: MAINTENANCE
Lubrication
Since all bearings are shielded and permanently
lubricated, simply leave them alone until they
need to be replaced. Do not lubricate them.
Regular periodic maintenance on your Model
G8690 will ensure its optimum performance.
Make a habit of inspecting your lathe each time
you use it. Check for the following conditions and
repair or replace when necessary:
1. Loose mounting bolts.
2. Worn switch.
3. Worn or damaged cords and plugs.
4. Damaged cog tooth belt.
General
The non-painted surfaces on the Model G8690
should be protected against rust and pitting.
Wiping the lathe clean after every use ensures
that wood dust isn’t allowed to trap moisture
against bare metal surfaces.
Some woodworkers recommend using automotive paste wax on exposed steel and cast iron surfaces. The wax provides a layer of protection.
Avoid waxes that contain silicone or other synthetic ingredients. These materials can find their
way into lumber that’s being worked, and can
make staining and finishing difficult. If you use
paste wax, make sure that it’s 100% Carnauba
wax.
Disconnect power to the
machine when performing any maintenance,
assembly or adjustments. Failure to do this
may result in serious
personal injury.
Wear safety glasses during the entire maintenance process. Failure
to comply may result in
serious personal injury.
Keep loose clothing
rolled up and out of the
way of machinery and
keep hair pulled back.
Page 18
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The following pages contain general machine
data, parts diagrams/lists, troubleshooting guide
and Warranty/Return information for your Model
G8690.
If you need parts or help in assembling your
machine, or if you need operational information,
we encourage you to call our Service Department.
Our trained service technicians will be glad to help
you.
If you have comments dealing specifically with
this manual, please write to our Bellingham,
Washington location using the address in Section
3 Introduction.
We have included some important safety measures that are essential to this machine’s operation. While most safety measures are generally
universal, Grizzly reminds you that each workshop is different and safety rules should be considered as they apply to your specific situation.
We recommend you keep a copy of our current
catalog for complete information regarding
Grizzly's warranty and return policy. If you need
additional technical information relating to this
machine, or if you need general assistance or
replacement parts, please contact the Service
Department listed in Section 3 Introduction.
Additional information sources are necessary to
realize the full potential of this machine. Trade
journals, woodworking magazines, and your local
library are good places to start.
SECTION 8: CLOSURE
The Model G8690 was specifically designed
for wood turning. DO NOT MODIFY AND/OR
USE THIS MACHINE FOR ANY OTHER
PURPOSE. Modifications or improper use
of this tool will void the warranty. If you are
confused about any aspect of this machine,
DO NOT use it until you have answered all
your questions. Serious personal injury
may occur.
Like all power tools, there is danger associated with the Model G8690. Accidents are
frequently caused by lack of familiarity or
failure to pay attention. Use this tool with
respect and caution to lessen the possibility of operator injury. If normal safety precautions are overlooked or ignored, serious personal injury may occur.
Operating this equipment creates the potential for flying debris to cause eye injury.
Always wear safety glasses or goggles
when operating equipment. Everyday glasses or reading glasses only have impact
resistant lenses, they are not safety glasses.
Be certain the safety glasses you wear meet
the appropriate standards of the American
National Standards Institute (ANSI).
Page 19
G8690 Variable Speed Wood Lathe -17-
Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901
MACHINE DATA
SHEET
Design Type..............................................................................................Bench Top Model
Overall Dimensions:
..............................................................................................9
1
⁄4" H x 93⁄4" W x 371⁄4" L
Base to Center Height ............................................................................................6
5
⁄8"
Swing Over Bed..........................................................................................................6"
Distance Between Centers ......................................................................................19"
Bed Tubing Diameter ............................................................................................1.26"
Shipping Weight ................................................................................................ 40 lbs.
Weight in Place ..................................................................................................35 lbs.
Box Size................................................................................27
1
⁄2" L x 11" W x 103⁄4" H
Footprint ...................................................................................................... 9
1
⁄4" x 37"
Construction:
Bed ............................................................................................Precision Steel Tubing
Headstock ......................................................................................................Cast Iron
Tailstock ......................................................................................................Cast Iron
Spindle ................................................................Shielded & Lubricated Ball Bearings
Specifications:
Spindle Size..........................................................................................
3
⁄4" x 10 TPI RH
Spindle Taper ......................................................................................................MT #1
Range of Speeds ....................................................................Variable/ 0-3025 R.P.M.
Motor:
Type ............................................................................................Universal Fan-Cooled
Horsepower ........................................................................................................
1
⁄3 H.P.
Phase ⁄ Cycle ..............................................................................Single Phase ⁄ 60 Hz
Voltage ..................................................................................................................110V
Amps ........................................................................................................................3.1
R.P.M. ..............................................................................................................Variable
Bearings ..............................................................Shielded & Lubricated Ball Bearings
Switch ........................................................................................................Push Button
Standard Features:
........................................................................................................................Tool Rest
....................................................................................................................Spur Center
....................................................................................................................Live Center
................................................................................................................4" Face Plate
Specifications, while deemed accurate, are not guaranteed.
MODEL G8690 VARIABLE SPEED WOOD LATHE
Page 20
Page 21
G8690 Variable Speed Wood Lathe -19-
Ref# Part# Description
001 PS05M PHLP HD SCR M5 X 8
002 PW02M FLAT WASHER M5
003 P8690003 PROTECTING PLATE
004 PS08M PHLP HD SCR M5 X 12
005 P8690005 RUBBER SHEATH
006 PW03M FLAT WASHER M6
007 PSB01M CAP SCREW M6 X 16
008 PS05M PHLP HD SCR M5 X 8
009 PLW01M LOCK WASHER M5
010 P8690010 STAR WASHER M5
011 PS34 PHLP HD SCR M3 X 25
012 P8690012 CONNECTING POST
013 PS11M PHLP HD SCR M6 X 16
014 PW03M FLAT WASHER M6
015 P8690015 HEADSTOCK
016 P8690016 SPINDLE
017 PN15M HEX NUT M18 X 1.5
018 G2521 MT #1 SPUR CENTER
019 P8690019 FACEPLATE 4"
020 G1192 LIVE CENTER
023 P8690023 TAILSTOCK
024 P8690024 TAPER CASE
025 P8690025 GUIDE SCREW
026 P8690026 COLLAR
027 P8690027 HAND WHEEL
028 PSS03M SETSCREW M6-1 X 8
029 P8690029 GROUND MARKER
030 P8690030 EXTERNAL RETAINING RING
031 P8690031 V-BELT
032 P8690032 SPINDLE PULLEY
033 P8690033 BALL BEARING 80202
034 P8690034 BEARING COVER
035 P8690035 BALL BEARING 80204
036 P8690036 TOOL REST BRACKET
037 P8690037 TOOL REST BASE
038 P8690038 CAP SCREW M12-1.75 X 65
039 P8690039 TOOL REST SHAFT
040 PSS03M SETSCREW M6-1 X 8
041 P8690041 TOOL REST
042 P8690042 DBL END SCR M12-1.75-65
043 P8690043 KNOB
044 PSS02M SETSCREW M 6-1 X 8
045 P8690045 GUIDE BAR
Ref# Part# Description
046 PSS01M SETSCREW M6-1 X 10
047 P8690047 FOOT
048 P8690048 COVER
049 PSS01M SETSCREW M6-1 X 10
050 PLW06M LOCK WASHER M10
051 PSB64M CAP SCREW M10 X 25
052 PW06M FLAT WASHER M12
053 PW06M FLAT WASHER M12
054 P8690054 LONG POWER CORD
055 P8690055 TOOL REST HANDLE
056 P8690056 HANDLE END
057 P8690057 TOOL REST BRACKET
058 P8690058 KNOB
059 P8690059 TAILSTOCK BRACKET
060 P8690060 HANDLE END
061 P8690061 TAILSTOCK BRACKET
062 PAW03M ALLEN
®
WRENCH 3MM
063 P8690063 SPECIAL WRENCH
064 P8690064
SELF-TAPPING SCREW M3 X 8
065 P8690065 SPEED CONTROL BOARD
066 P8690066 SPEED KNOB
067 P8690067 SPECIAL NUT
068 P8690068 POTENTIAL RING
069 PS08M PHLP HD SCR M5 X 12
070 P8690070 TOP PLATE
071 G8992 POWER SWITCH
072 P8690072 FUSE HOLDER
072A P8690072A 3.15A FUSE
073 P8690073 SPECIAL NUT
074 P8690074 MOTOR PULLEY
075 P8690075 D.C. MOTOR
076 P8690076 COVER
077 P8690077 LOGO
078 P8690078 WARNING LABEL
079 PS02M PHLP HD SCR M4 X 12
080 P8690080 PRESS PLATE
081 P8690081 SUPPORT
082 PS02M PHLP HD SCR M4 X 12
083 P8690083 PROTECTING COVER
084 P8690084 SPEED CONTROL LABEL
085 PSB31M CAP SCREW M8 X 25
086 P8690086 ELECTRICAL LABEL
087 P8690087 DIRECTIONAL LABEL
Page 22
-20- G8690 Variable Speed Wood Lathe
Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from
the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse,
negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole written warranty
and any and all warranties that may be implied by law, including any merchantability or fitness, for any particular purpose, are hereby limited to the duration of this written warranty. We do not warrant or represent
that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants.
In no event shall Grizzly’s liability under this warranty exceed the purchase price paid for the product and
any legal actions brought against Grizzly shall be tried in the State of Washington, County of Whatcom.
We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, special, or consequential damages arising from the use of our products.
To take advantage of this warranty, contact us by mail or phone and give us all the details. We will then
issue you a “Return Number,’’ which must be clearly posted on the outside as well as the inside of the carton. We will not accept any item back without this number. Proof of purchase must accompany the merchandise.
The manufacturers reserve the right to change specifications at any time because they constantly strive to
achieve better quality equipment. We make every effort to ensure that our products meet high quality and
durability standards and we hope you never need to use this warranty.
Please feel free to write or call us if you have any questions about the machine or the manual.
Thank you again for your business and continued support. We hope to serve you again soon.
WARRANTY AND RETURNS
Page 23
G8690 Variable Speed Wood Lathe -21-
10. Which benchtop tools do you own? Check all that apply.
___1" x 42" Belt Sander ___6" - 8" Grinder
___5" - 8" Drill Press ___Mini Lathe
___8" Table Saw ___10" - 12" Thickness Planer
___8" - 10" Bandsaw ___Scroll Saw
___Disc/Belt Sander ___Spindle/Belt Sander
___Mini Jointer
___Other__________________________________________________
11. How many of the machines checked above are Grizzly? ____________
12. Which portable/hand held power tools do you own? Check all that apply.
___Belt Sander ___Orbital Sander
___Biscuit Joiner ___Palm Sander
___Circular Saw ___Portable Planer
___Detail Sander ___Saber Saw
___Drill/Driver ___Reciprocating Saw
___Miter Saw ___Router
___Other__________________________________________________
13. What machines/supplies would you like Grizzly Industrial to carry?
___12" Table Saw ___Radial Arm Saw
___12" Jointer ___Panel Saw
___Combination Planer/Jointer ___Brass Hardware
___Paint & Finishing Supplies ___Lumber
___Contractor’s Supplies
___Other__________________________________________________
14. What new accessories would you like Grizzly Industrial to carry?
___Builders Hardware ___Hand Tools
___Fasteners ___Wood Components
___Other__________________________________________________
15. What other companies do you purchase your tools and supplies from?
__________________________________________________________
__________________________________________________________
16. Do you think your purchase represents good value?
___Yes ___No
17. Would you recommend Grizzly Industrial to a friend?
___Yes ___No
18. Would you allow us to use your name as a reference for Grizzly customers
in your area? Note: We never use names more than three times.
___Yes ___No
19. Comments:_________________________________________________
__________________________________________________________
__________________________________________________________
__________________________________________________________
__________________________________________________________
1. How did you learn about us?
___Advertisement ___Friend
___Catalog ___Card Deck
___World Wide Web
___Other__________________________________________________
2. Which of the following magazines do you subscribe to.
___American Woodworker ___Practical Homeowner
___Cabinetmaker ___Shop Notes
___Family Handyman ___Today’s Homeowner
___Fine Homebuilding ___WOOD
___Fine Woodworking ___Wooden Boat
___Home Handyman ___Woodshop News
___Journal of Light Construction ___Woodsmith
___Old House Journal ___Woodwork
___Popular Mechanics ___Woodworker
___Popular Science ___Woodworker’s Journal
___Popular Woodworking ___Workbench
___Other__________________________________________________
3. Which of the following woodworking/remodeling shows do you watch?
___Backyard America ___The New Yankee Workshop
___Home Time ___This Old House
___The American Woodworker ___Woodwright’s Shop
___Other__________________________________________________
4. What is your annual household income?
___$20,000-$29,999 ___$60,000-$69,999
___$30,000-$39,999 ___$70,000-$79,999
___$40,000-$49,999 ___$80,000-$89,999
___$50,000-$59,999 ___$90,000 +
5. What is your age group?
___20-29 ___50-59
___30-39 ___60-69
___40-49 ___70 +
6. How long have you been a woodworker?
___0 - 2 Years ___8 - 20 Years
___2 - 8 Years ___20+ Years
7. How would you rank your woodworking skills?
___Simple ___Advanced
___Intermediate ___Master Craftsman
8. What stationary woodworking tools do you own? Check all that apply.
___Air Compressor ___Panel Saw
___Band Saw ___Planer
___Drill Press ___Power Feeder
___Drum Sander ___Radial Arm Saw
___Dust Collector ___Shaper
___Horizontal Boring Machine ___Spindle Sander
___Jointer ___Table Saw
___Lathe ___Vacuum Veneer Press
___Mortiser ___Wide Belt Sander
___Other__________________________________________________
9. How many of your woodworking machines are Grizzly? _____________
Name ____________________________________________________________________________________
Street ____________________________________________________________________________________
City ______________________________________________________________State________Zip_________
Phone Number_______________________E-Mail_______________________FAX________________________
MODEL # G8690 Variable Speed Wood Lathe Order______________________________________
The following information is given on a voluntary basis. It will be used for marketing purposes to help us develop better products and services. Of
course, all information is strictly confidential.
WARRANTY CARD
Page 24
FOLD ALONG DOTTED LINE
FOLD ALONG DOTTED LINE
GRIZZLY INDUSTRIAL, INC.
P.O. BOX 2069
BELLINGHAM, WA 98227-2069
Place
Stamp
Here
TAPE ALONG EDGES--PLEASE DO NOT STAPLE
Name_______________________________
Street_______________________________
City______________State______Zip______
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