Grizzly G8621 User Manual
HEAVY-DUTY
SLIDING TABLE SHAPER
MODEL G8621
INSTRUCTION MANUAL
COPYRIGHT © 2001 BY GRIZZLY INDUSTRIAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
REVISED OCTOBER, 2002. PRINTED IN TAIWAN
THE INFORMATION IN THIS MANUAL REPRESENTS THE CONFIGURATION OF THE MACHINE AS IT IS CURRENTLY BEING SHIPPED. THE
MACHINE CONFIGURATION CAN CHANGE AS PRODUCT IMPROVEMENTS ARE INCORPORATED. IF YOU OWN AN EARLIER VERSION OF THE
MACHINE, THIS MANUAL MAY NOT EXACTLY DEPICT YOUR MACHINE . CONTACT CUSTOMER SERVICE IF YOU HAVE ANY QUESTIONS
ABOUT DIFFERENCES. PREVIOUS VERSIONS ARE NOT AVAILABLE ONLINE.
ONLINE MANUAL DISCLAIMER
WARNING
Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains
chemicals known to the State of California to cause
cancer, birth defects or other reproductive harm.
Some examples of these chemicals are:
• Lead from lead-based paints.
• Crystalline silica from bricks, cement, and
other masonry products.
• Arsenic and chromium from chemically treated
lumber.
Your risk from these exposures varies, depending on
how often you do this type of work. To reduce your
exposure to these chemicals: work in a well ventilated
area, and work with approved safety equipment, such
as those dust masks that are specially designed to filter out microscopic particles.
Table Of Contents
PAGE
1. SAFETY
SAFETY RULES FOR ALL TOOLS ..................................................................................2-3
ADDITIONAL SAFETY INSTRUCTIONS FOR SHAPERS ..................................................4
2. CIRCUIT REQUIREMENTS ........................................................................................................5
220V OPERATION ................................................................................................................5
GROUNDING ........................................................................................................................5
EXTENSION CORDS ............................................................................................................6
WIRING..................................................................................................................................6
3. GENERAL INFORMATION/COMMENTARY ..............................................................................7
UNPACKING ......................................................................................................................8-9
CLEAN UP ..........................................................................................................................10
SITE CONSIDERATIONS....................................................................................................10
4. ASSEMBLY................................................................................................................................11
BEGINNING ASSEMBLY ....................................................................................................11
HANDWHEEL ......................................................................................................................11
SPINDLE..............................................................................................................................12
HANDLES ............................................................................................................................13
GUARD ................................................................................................................................14
FENCE ASSEMBLY ......................................................................................................14-15
GUARD COVER ..................................................................................................................15
HOLD-DOWNS ....................................................................................................................16
MITER ASSEMBLY ........................................................................................................16-17
5. ADJUSTMENTS ........................................................................................................................18
PULLEYS & V-BELT............................................................................................................18
V-BELT TENSION ..............................................................................................................19
SPEED CHANGES ..............................................................................................................19
FENCE ADJUSTMENT........................................................................................................20
ALIGNING THE FENCE ......................................................................................................20
TABLE INSERTS ................................................................................................................21
SETTING MITER GAUGE ..................................................................................................21
TEST RUN ..........................................................................................................................22
6. OPERATION ..............................................................................................................................23
ROTATION ..........................................................................................................................23
CUTTER INSTALLATION....................................................................................................24
TABLE LOCK ......................................................................................................................24
SPINDLE HEIGHT ..............................................................................................................25
STRAIGHT SHAPING ....................................................................................................25-26
RUB COLLARS....................................................................................................................27
PATTERN WORK ..........................................................................................................28-29
FREEHAND SHAPING ........................................................................................................29
MITER ASSEMBLY ........................................................................................................29-30
SHAPER ACCESSORIES ..................................................................................................30
7. MAINTENANCE ........................................................................................................................31
GENERAL............................................................................................................................31
TABLE..................................................................................................................................31
LUBRICATION ....................................................................................................................31
V-BELT ................................................................................................................................31
SCHEDULE..........................................................................................................................31
WIRE DIAGRAM..................................................................................................................32
8. CLOSURE ..................................................................................................................................33
MACHINE DATA..................................................................................................................34
PARTS BREAKDOWN AND PARTS LISTS ..................................................................35-41
WARRANTY AND RETURNS ............................................................................................42
SECTION 1: SAFETY
For Your Own Safety Read Instruction
Manual Before Operating This Equipment
The purpose of safety symbols is to attract your attention to possible hazardous conditions.
This manual uses a series of symbols and signal words which are intended to convey the level
of importance of the safety messages. The progression of symbols is described below.
Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures.
Indicates an imminently hazardous situation which, if not
avoided, WILL result in death or serious injury.
Indicates a potentially hazardous situation which, if not
avoided, COULD
Indicates a potentially hazardous situation which, if not
avoided, MAY
be used to alert against unsafe practices.
result in death or serious injury.
result in minor or moderate injury. It may also
This symbol is used to alert the user to useful information
NOTICE
about proper operation of the equipment.
Safety Instructions For Power Tools
1. KEEP GUARDS IN PLACE and in working
order.
2. REMOVE ADJUSTING KEYS AND
WRENCHES. Form habit of checking to
see that keys and adjusting wrenches are
removed from tool before turning on.
3. KEEP WORK AREA CLEAN. Cluttered
areas and benches invite accidents.
4. NEVER USE IN DANGEROUS ENVIRONMENT. Do not use power tools in
damp or wet locations, or where any flammable or noxious fumes may exist. Keep
work area well lighted.
5. KEEP CHILDREN AND VISITORS
AWAY. All children and visitors should be
kept a safe distance from work area.
6. MAKE WORKSHOP CHILD PROOF with
padlocks, master switches, or by removing
starter keys.
7. NEVER FORCE TOOL. It will do the job
better and safer at the rate for which it was
designed.
8. USE RIGHT TOOL. Do not force tool or
attachment to do a job for which it was not
designed.
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Safety Instructions For Power Tools
9. USE PROPER EXTENSION CORD. Make
sure your extension cord is in good condition. Conductor size should be in accordance with the chart below. The amperage
rating should be listed on the motor or tool
nameplate. An undersized cord will cause a
drop in line voltage resulting in loss of
power and overheating. Your extension
cord must also contain a ground wire and
plug pin. Always repair or replace extension cords if they become damaged.
Minimum Gauge for Extension Cords
LENGTH
AMP RATING 25ft 50ft 100ft
0-6 18 16 16
7-10 18 16 14
11-12 16 16 14
13-16 14 12 12
17-20 12 12 10
21-30 10 10 No
10. WEAR PROPER APPAREL. Do not wear
loose clothing, gloves, neckties, rings,
bracelets, or other jewelry which may get
caught in moving parts. Non-slip footwear
is recommended. Wear protective hair covering to contain long hair.
11. ALWAYS USE SAFETY GLASSES. Also
use face or dust mask if cutting operation is
dusty. Everyday eyeglasses only have
impact resistant lenses, they are NOT safety glasses.
14. MAINTAIN TOOLS WITH CARE. Keep
tools sharp and clean for best and safest
performance. Follow instructions for lubricating and changing accessories.
15. DISCONNECT TOOLS before servicing
and changing accessories, such as blades,
bits, cutters, and the like.
16. REDUCE THE RISK OF UNINTENTIONAL STARTING. Make sure switch is in off
position before plugging in.
17. USE RECOMMENDED ACCESSORIES.
Consult the owner’s manual for recommended accessories. The use of improper
accessories may cause risk of injury.
18. CHECK DAMAGED PARTS. Before further use of the tool, a guard or other part
that is damaged should be carefully
checked to determine that it will operate
properly and perform its intended function.
Check for alignment of moving parts, binding of moving parts, breakage of parts,
mounting, and any other conditions that
may affect its operation. A guard or other
part that is damaged should be properly
repaired or replaced.
19. NEVER LEAVE TOOL RUNNING UNATTENDED. TURN POWER OFF. Do not
leave tool until it comes to a complete stop.
20. NEVER USE UNDER THE INFLUENCE of
alcohol or drugs, or when tired.
12. SECURE WORK. Use clamps or a vise to
hold work when practical. It’s safer than
using your hand and frees both hands to
operate tool.
13. NEVER OVERREACH. Keep proper foot-
ing and balance at all times.
G8621 Heavy-Duty Sliding Table Shaper -3-
21. NEVER ALLOW UNSUPERVISED OR
UNTRAINED PERSONNEL TO OPERATE THE MACHINE. Make sure any
instructions you give in regards to the
operation of the machine are approved,
correct, safe, and clearly understood.
Additional Safety Instructions For Shapers
1. NEVER ALLOW YOUR HANDS to come
within 12 inches of the cutters. Never pass
your hands directly over or in front of the
cutter.
2. BLIND CUT WHENEVER POSSIBLE. This
keeps the knives on the underside of the
workpiece and provides a distance guard
for the operator.
3. WHEN SHAPING CONTOURED WORK
and using a rub collar, NEVER start out at a
corner. See the “Rub Collar” instructions
further on in the manual.
4. WITH THE MACHINE UNPLUGGED,
always rotate the spindle by hand with any
new setup to ensure proper cutter clearance
before starting the machine.
5. DO NOT SHAPE STOCK SHORTER than
12 inches without special fixtures or jigs.
Where practical, shape longer stock and cut
to size.
6. NEVER ATTEMPT to remove too much
material in one pass. You are far more likely to enjoy safer and higher quality results if
you allow the cutter to remove material in
multiple passes.
7. THE DANGER OF kickback is increased
when the stock has knots, holes, or foreign
objects in it. Warped stock should be run
through a jointer before attempting to run it
through a shaper.
8. KEEP THE UNUSED PORTION of the cutter below the table surface.
9. THE USE OF PUSH STICKS as safety
devices in some applications is smart; in
others it can be quite dangerous. If the push
stick comes in contact with the cutter on the
end grain, it can fly out of your hand like a
bullet—potentially causing serious injury.
We recommend using some type of fixture,
jig, or hold-down device as a safer alternative. Always use the guard as described in
the manual.
10. NEVER FORCE MATERIALS through the
shaper. Let the cutters do the work.
Excessive force is likely to result in poor cutting results and will cause dangerous kickback conditions.
11. ALWAYS ensure that the cutters, fence,
and spindle elevator knob have been tightened properly before beginning any operation.
12. ALWAYS feed the work toward the cutters
in the direction opposite of the cutter rotation. Also, using and maintaining a sharp
cutterhead will greatly reduce the chance of
kickback.
13. NEVER REACH BEHIND CUTTER to grab
the workpiece. Your hand may suddenly be
pulled into the cutter in the event of a kickback.
14. IF AT ANY TIME YOU ARE EXPERIENCING DIFFICULTIES PERFORMING THE
INTENDED OPERATION, STOP USING
THE SHAPER! Then contact our service
department or ask a qualified expert how
the operation should be performed.
Like all power tools, there is danger associated with shapers. Accidents are frequently
caused by lack of familiarity or failure to pay
attention. Use this tool with respect and caution to lessen the possibility of operator
injury. If normal safety precautions are overlooked or ignored, serious personal injury
may occur.
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No list of safety guidelines can be complete.
Every shop environment is different. Always
consider safety first, as it applies to your individual working conditions. Use this and other
machinery with caution and respect. Failure
to do so could result in serious personal
injury, damage to equipment or poor work
results.
SECTION 2: CIRCUIT REQUIREMENTS
220V Operation
The Model G8621 Shaper is furnished with a
3450 R.P.M., 5 H.P., Single-Phase 220V motor,
push-button ON/OFF magnetic starter switch, forward-reverse switch and a cord set. Under normal use, the motor draws approximately 25 amps
@ 220V. We recommend a 30 amp circuit breaker. If frequent circuit failures occur when using the
shaper, contact our service department.
The shaper motor must be connected to its own
dedicated 30A circuit. The shaper should not
share a circuit with any other machine, and the
wires in the circuit should be rated for 30A. A
standard 2-pole breaker is also necessary for use
with the shaper.
We recommend using a NEMA-style L6-30 plug
and outlet similar to that in Figure 1. You may
also “hard-wire” the shaper directly to your panel,
provided you place a disconnect near the
machine. Check the electrical codes in your area
for specifics on wiring requirements.
Grounding
In the event of an electrical short, grounding
reduces the risk of electric shock by providing a
path of least resistance to disperse electric current. This tool is equipped with an electric cord
that has an equipment-grounding conductor
which must be properly connected to a grounding
plug. The plug must be plugged into a matching
outlet that is properly installed and grounded in
accordance with all local codes and ordinances.
Improper connections of the electrical-grounding
conductor can result in the risk of electric shock.
The conductor with green or green and yellow
striped insulation is the electrical-grounding conductor. If repair or replacement of the electric
cord or plug is necessary, do not connect the
equipment grounding conductor to a live terminal.
This equipment must be
grounded. Verify that any
existing electrical outlet
and circuit you intend to
plug into is actually
grounded. Under no circumstances should the
grounding pin from any
three-pronged plug be
removed. Serious injury
may occur.
Figure 1. 220V Single-Phase
G8621 Heavy-Duty Sliding Table Shaper -5-
Extension Cords
Wiring
We do not recommend the use of extension
cords on 220V equipment. Arrange the placement of your equipment and the installed wiring
to eliminate the need for extension cords. Should
it be necessary to use an extension make sure
the cord is rated Hard Service (grade S) or better. Refer to the chart in Section 1: Safety to
determine the minimum gauge for the extension
cord. The extension cord must also contain a
ground wire and plug pin. Always repair or
replace extension cords when they become worn
or damaged.
A wiring diagram is provided at the back of this
manual should it be necessary to repair or revise
the wiring. Always utilize a qualified electrician
when doing any electrical work on this equipment.
We have covered some basic electrical
requirements for the safe operation of
your machine. These requirements are not
necessarily comprehensive. You must be
sure that your particular electrical configuration complies with local and state codes.
Ensure compliance by checking with your
local municipality or a licensed electrician.
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SECTION 3: GENERAL INFORMATION
Most important, we stand behind our machines.
Commentary
Grizzly Industrial, Inc. is proud to offer the Model
G8621 Shaper. This shaper is part of Grizzly’s
growing family of fine woodworking and metalworking machinery. When used according to the
guidelines stated in this manual, you can expect
years of trouble-free, enjoyable operation.
The Model G8621 is intended for heavy-duty professional use. The Model G8621 Shaper features
a 5 H.P. single-phase motor, offers 220V operation with magnetic power switching and full
reversing capabilities. The Model G8621 also
features a precision-ground cast iron table, holddown springs, three interchangeable spindles
and a sliding table. This shaper is capable of
operating at four spindle speeds: 3600, 5100,
8000 and 10,000 R.P.M., giving you a versatile
shaper with plenty of power.
A number of optional accessories for the Model
G8621 are available. Please refer to the current
Grizzly catalog for more information.
We have an excellent service department at your
disposal should the need arise. If you have any
service questions or parts requests, please call or
write to us at the location listed below.
Grizzly Industrial, Inc.
1203 Lycoming Mall Circle
Muncy, PA 17756
Phone:(570) 546-9663
Fax:(800) 438-5901
E-Mail: techsupport@grizzly.com
Web Site: http://www.grizzly.com
The specifications, drawings, and photographs
illustrated in this manual represent the Model
G8621 as supplied when the manual was prepared. However, owing to Grizzly’s policy of continuous improvement, changes may be made at
any time with no obligation on the part of Grizzly.
Whenever possible, though, we send manual
updates to all owners of a particular tool or
machine. Should you receive one, we urge you to
insert the new information with the old and keep
it for reference.
We are also pleased to provide this manual with
the Model G8621. It was written to guide you
through assembly, review safety considerations,
and cover general operating procedures. It represents our latest effort to produce the best documentation possible. If you have any criticisms
that you feel we should address in our next printing, please write to us at the address below:
Grizzly Industrial, Inc.
C
⁄O Technical Documentation
P.O. Box 2069
Bellingham, WA 98227
Read the manual before
assembly and operation.
Become familiar with
the machine and its
operation before beginning any work. Serious
personal injury may
result if safety or operational information is not
understood or followed.
G8621 Heavy-Duty Sliding Table Shaper -7-
Unpacking
When you are completely satisfied with the condition of your shipment, you should inventory its
parts.
The Model G8621 Shaper is shipped from the
manufacturer in a carefully packed carton. If you
discover the machine is damaged after you’ve
signed for delivery, and the truck and driver are
gone, you will need to file a freight claim with the
carrier. Save the containers and all packing materials for possible inspection by the carrier or its
agent. Without the packing materials, filing a
freight claim can be difficult. If you need assis-
tance determining whether you need to file a
freight claim, or with the procedure to file one,
please contact our Customer Service.
The G7209/10 is a heavy
machine, 770 lbs. shipping weight. DO NOT
over-exert yourself
while unpacking or
moving your machine –
you will need assistance and power equipment. Serious personal
injury may occur if safe
moving methods are not
followed.
In the event that any nonproprietary parts are
missing (e.g. a nut or a washer), we would be
glad to replace them, or, for the sake of expediency, replacements can be obtained at your local
hardware store.
After all the parts have been removed from the
carton, you should have:
• Shaper Unit
• Miter Gauge Kit (Figure 2)
• Hardware (Figure 3)
The Miter Gauge Kit Hardware and Qty:
1. Miter Gauge 1
2. Fence 1
3. Clamping Unit 1
4. Support Fence 1
5. Push Shaft 1
6. Pointer 1
7. Washer 1
8. Bolts 2
9. Threaded Knob 1
10. Special Nuts 3
11. Ratchet Handle 1
If moving this machine up or
down stairs, the machine
must be dismantled and
moved in smaller pieces.
Make sure the stairs are
capable of supporting the
combined weight of the
machine parts and the people moving them.
-8- G8621 Heavy-Duty Sliding Table Shaper
1.
6.
10.
7.
8.
Figure 2. Miter Gauge Kit.
2.
5.
3.
9.
4.
11.
The Model G8621 Hardware and Qty:
3
⁄4" Spindle 1
1" Spindle 1
1
⁄4" Spindle 1
1
3
⁄4" Spindle Nut 2
1" Spindle Nut 2
1
⁄4" Spindle Nut 2
1
Spacer Set 22
Hold Downs 2
Hold Down Bars 2
Hold Down Brackets 2
Fence Pieces 2
Fence Mounts 2
Dust Port 1
Safety Guard 1
Multi Wrench 10, 19, 23, 26, 37mm 1
3mm Allen
4mm Allen
1
⁄2" Box Wrench 1
1
®
Wrench 1
®
Wrench 1
1" Box Wrench 1
Stainless Wheel Handles 1
Round Knobs 4
Plastic Adjustment Wheels 2
7
⁄8" Threaded Stud Knobs 2
4
4" Double Threaded-End Bars 2
Draw Bar w/Nut 1
Shaft Guide Bar w/Setscrew 2
Fence-Bracket Ratchet Handles 2
Adjustment Guide Bar 2
5
⁄16" Lock Washers 6
5
⁄16"-18 x 15⁄16" Flat Head Screws 6
5
⁄16" Flat Washers 8
1
⁄2" Flat Washers 4
5
⁄16" Hex Nuts 6
Figure 3. Shaper hardware.
G8621 Heavy-Duty Sliding Table Shaper -9-
Clean Up
Site Considerations
The unpainted surfaces are coated with a waxy
oil to protect them from corrosion during shipment. Remove this protective coating with a solvent cleaner or citrus-based degreaser such as
Grizzly’s G7895 Degreaser. Avoid chlorinebased solvents as they may damage painted surfaces should they come in contact. Always follow
the usage instructions on the product you choose
to clean.
Do not use gasoline or
other petroleum-based
solvents to clean with.
They have low flash
points which make them
extremely flammable. A
risk of explosion and
burning exists if these
products are used.
Serious personal injury
may occur.
FLOOR LOAD
Your Model G8621 Shaper represents a moderately large weight load in a moderate sized footprint. Most commercial shop floors will be adequate for the 770 lb. weight of the Model G8621.
Some floors may require additional support.
Contact an architect or structural engineer if you
have any question about the ability of your floor to
handle the weight.
WORKING CLEARANCES
Working clearances can be thought of as the distances between machines and obstacles that
allow safe operation of every machine without
limitation. Consider existing and anticipated
machine needs, size of material to be processed
through each machine, and space for auxiliary
stands and/or work tables. Also consider the relative position of each machine to one another for
efficient material handling. Be sure to allow yourself sufficient room to safely run your machines in
any foreseeable operation.
Do not smoke while using
solvents. A risk of explosion or fire exists and may
result in serious personal
injury.
Many of the solvents
commonly used to clean
machinery can be toxic
when inhaled or ingested. Always work in wellventilated areas far from
potential ignition sources
when dealing with solvents. Use care when disposing of waste rags and
towels to be sure they do
not create fire or environmental hazards.
LIGHTING AND OUTLETS
Lighting should be bright enough to eliminate
shadow and prevent eye strain. Electrical circuits
should be dedicated or large enough to handle
combined motor amp loads. Outlets should be
located near each machine so power or extension cords are not obstructing high-traffic areas.
Be sure to observe local electrical codes for proper installation of new lighting, outlets, or circuits.
Make your shop “child safe.”
Ensure that your workplace
is inaccessible to children by
closing and locking all
entrances when you are
away. Never allow visitors in
your shop when assembling,
adjusting, or operating
equipment.
-10- G8621 Heavy-Duty Sliding Table Shaper
SECTION 4: ASSEMBLY
Beginning Assembly
Most of your Model G8621 Shaper has been
assembled at the factory, but some parts must be
assembled or installed after delivery. We have
organized the assembly process into steps.
Please follow along in the order presented here.
Keep loose clothing
rolled up and out of the
way of machinery and
keep hair pulled back.
Disconnect power to the
machine when performing any maintenance or
assembly. Failure to do
this may result in serious
personal injury.
Handwheel
The handwheel, pre-installed at the factory, is
made of cast iron. It is used to raise and lower the
spindle to accommodate the height required by
your cutter.
Thread the crank handle onto the handwheel.
Wear safety glasses during the entire assembly
process. Failure to comply may result in serious
personal injury.
Some metal parts may
have sharp edges on
them after they are
formed. Please examine
the edges of all metal
parts before handling
them. Failure to do so
could result in injury.
Figure 4. Handwheel mounted to shaper.
G8621 Heavy-Duty Sliding Table Shaper -11-
Spindle
The Model G8621 comes with three interchangeable spindles like those in Figure 5. The spindles
must be inserted correctly and remain stable in
order to produce quality work. When installing
and changing spindles, make sure the spindle
seats snugly and that there is enough drawbar
threaded into the bottom of the spindle to safely
secure it in place. To install a spindle:
1. You should not have your machine connected to a power source at this time. If you do,
UNPLUG it before you begin.
Align
These
Parts
Figure 6. Installing spindle into the cartridge.
4. Thread the drawbar nut, tapered side up,
onto the bottom of the drawbar, as illustrated
in Figure 7.
Figure 5. Spindles.
2. Thread the drawbar approximately 10-15
turns into the bottom of the spindle. The
drawbar has two threaded ends. One of
them will remain exposed.
3. Drop the spindle/drawbar into the spindle
cartridge at the top of the table. Line up the
keyway on the spindle with the locating pin at
the top of the spindle cartridge. You will feel
the spindle seat itself. See Figure 6.
-12- G8621 Heavy-Duty Sliding Table Shaper
5. Place the spindle wrench on top of the spin-
6. Hold the spindle in place and tighten the
Figure 7. Drawbar nut on spindle.
dle, so it fits over the head of the spindle.
Place a 15mm wrench on the drawbar nut.
drawbar nut. DO NOT use excessive force.
Handles
The guard adjuster is used to secure the guard to
the table and to allow the guard to be loosened
for adjustment. To assemble the guard adjuster:
1. Install the bar into the shaft guide as shown
in Figure 8.
2. Line up the groove in the bar with the
setscrew.
Groove
4. Install the round knobs shown in Figure 10
onto both ends of the bar.
Figure 10. Thread round knobs onto bar.
The wheel shown in Figure 11 fits on the adjustment shaft. This locks in place by tightening the
setscrew into the groove on the shaft. There is a
threaded hole on the wheel that allows for the
optional installation of a crank (not included).
Figure 8. Slide bar into shaft guide.
3. Tighten the shaft setscrew into the groove to
lock the bar in place as shown in Figure 9.
Figure 9. Tightening setscrew with hex key.
Groove
Figure 11. Install wheel onto adjustment guide.
G8621 Heavy-Duty Sliding Table Shaper -13-
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