Grizzly G0965 User guide

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MODEL G0965 2 HP EXTREME-SERIES METAL/ GRINDING DOWNDRAFT TABLE
(For models manufactured since 04/23)
COPYRIGHT © MAY, 2023 BY GRIZZLY INDUSTRIAL, INC.
WARNING : NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#CSLW22659 PRINTED IN TA I WAN
***Keep for Future Reference***
V1.0 5.23
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This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators.
Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.
The owner of this machine/tool is solely responsible for its safe use. This responsibility includes but is not limited to proper installation in a safe environment, personnel training and usage authorization, proper inspection and maintenance, manual availability and compre­hension, application of safety devices, cutting/sanding/grinding tool integrity, and the usage of personal protective equipment.
The manufacturer will not be held liable for injury or property damage from negligence, improper training, machine modifications or misuse.
Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
• Lead from lead-based paints.
• Crystalline silica from bricks, cement and other masonry products.
• Arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: Work in a well ventilated area, and work with approved safety equip­ment, such as those dust masks that are specially designed to filter out microscopic particles.
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Table of Contents
INTRODUCTION ............................................... 2
Contact Info.................................................... 2
Manual Accuracy Identification Controls & Components Machine Data Sheet
SECTION 1: SAFETY
Safety Instructions for Machinery Additional Safety for Metal Downdraft Tables Additional Safety for Compressed Air Meeting Welding Fume Extraction Codes & Standards
SECTION 2: POWER SUPPLY
Main Power Supply Auxiliary Power Supply Converting Main Power Supply Voltage to 460V
SECTION 3: SETUP
Needed for Setup Unpacking Inventory Site Considerations Lifting & Placing Assembly
Power Connection........................................ 23
Test Run
.......................................................... 10
............................................................. 17
.................................................... 19
...................................................... 20
..................................................... 23
...................................................... 24
........................................... 2
................................................... 3
................................. 4
...................................... 6
....................................... 8
.................. 8
.......... 11
...................................... 12
...................... 13
...................................... 14
................................ 16
....................................... 19
......................................... 19
...................................... 21
........................................... 22
SECTION 5: ACCESSORIES
SECTION 6: MAINTENANCE
Schedule Cleaning Draining Condensation Emptying Dust Tray & Dust Drawer Cleaning/Replacing Canister Filters Replacing HEPA Filter
SECTION 7: SERVICE
Troubleshooting
SECTION 8: PNEUMATIC SYSTEM
Pneumatic System Diagram Pneumatic Component Photos
SECTION 9: WIRING
Wiring Safety Instructions Wiring Diagram (Main Power Supply 230V)... 46 Electrical Component Photos Wiring Diagram (Main Power Supply 460V)... 48
SECTION 10: PARTS
Main Labels & Cosmetics (Front)
Labels & Cosmetic (Rear)............................ 52
WARRANTY & RETURNS
...................................................... 34
....................................................... 34
................................... 40
........................................... 40
...................................... 45
..................................... 49
............................................................. 49
......................... 33
......................... 34
................................ 35
............. 35
............ 37
................................. 39
.............. 43
........................ 43
.................... 44
.............................. 45
...................... 47
......................... 51
............................. 53
SECTION 4: OPERATIONS
Operation Opening Side Doors Compressed Air Supply
..................................................... 27
.................................... 28
............................... 29
........................... 27
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We stand behind our machines! If you have ques­tions or need help, contact us with the information below. Before contacting, make sure you get the
serial number
from the
machine ID label. This will help us help you faster.
We want your feedback on this manual. What did you like about it? Where could it be improved? Please take a few minutes to give us feedback.
We are proud to provide a high-quality owner’s manual with your new machine!
We
instruc­tions, specifications, drawings, and photographs in this manual. Sometimes we make mistakes, but our policy of continuous improvement also means that
you receive is
slightly different than shown in the manual
If you find this to be the case, and the difference between the manual and machine leaves you confused or unsure about something
check our
website for an updated version. W
current
manuals and
on our web-
site at
Alternatively, you can call our Technical Support for help. Before calling, make sure you write down the
serial number from the machine ID label (see below). This information is required for us to provide proper tech support, and it helps us determine if updated documentation is available for your machine.

INTRODUCTION

Contact Info

and manufacture date
Grizzly Technical Support
1815 W. Battlefield Springfield, MO 65807 Phone: (570) 546-9663
Grizzly Documentation Manager
P.O. Box 2069
Bellingham, WA 98227-2069

Manual Accuracy

made every effort to be exact with the
sometimes the machine
.
,
e post
manual updates for free
www.grizzly.com.
manufacture date and
Manufacture Date
Serial Number
-2-
Model G0965 (Mfd. Since 04/23)
Page 5
To reduce your risk of serious injury, read this entire manual BEFORE

Identification

Become familiar with the names and locations of the controls and features shown below to better understand the instructions in this manual.
Work Light
Side Door
(1 of 2)
Downdraft
Table
Grounding
Lug
Work Light &
Auxiliary Power
Controls
Maintenance
Door
Controls &
Pressure
Gauge
Caster
(1 of 4)
Door Latch
(1 of 4)
Air Inlet
Quick-Connect
Port
Drain Valve
Adjustable Foot
(1 of 4)
Model G0965 (Mfd. Since 04/23)
using machine.
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Page 6
Controls &
To reduce your risk of serious injury, read this entire manual BEFORE
Controls & Pressure Gauge
Components
using machine.
Refer to the following figures and descriptions to become familiar with the basic controls and com­ponents of this machine. Understanding these items and how they work will help you understand the rest of the manual and minimize your risk of injury when operating this machine.
Table Components
B
A
E
F
G
H
Figure 2. Power and pneumatic controls and
pressure gauge.
E. Pressure Gauge: Displays vacuum pres-
sure, indicating soil level of filters. Use pneu­matic cleaning system daily to clean can­ister filters. Remove and clean canister fil­ters when operating pressure exceeds 6 inAq. Replace filters when cleaning does not improve performance.
C
D
Figure 1. Table components.
A. Side Door (1 of 2): Contains sparks, fumes,
and dust produced by operation so they can be drawn into filter compartment by impeller. Doors can also be opened to allow for larger workpieces.
B. Work Light: Illuminates table for better vis-
ibility. Requires auxiliary power connection.
C. Grated Table: Provides work surface and
5
⁄8" mounting holes for clamps and jigs. Table
removes for cleaning and maintenance.
F. AIR PULSE CLEAN Button: Pulses com-
pressed air to clean canister filters.
G. ON Button: Turns power to motor ON.
H. OFF Button: Turns power to motor OFF.
Auxiliary Power
I
K
Figure 3. Auxiliary power components.
J
D. Grounding Lug: Provides easy-access
connection point for grounding table during welding operations.
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I. 120V Outlet: Provides 120V power
connection for hand-held tool with full-load current rating of up to 7A.
Model G0965 (Mfd. Since 04/23)
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J. Auxiliary Power ON/OFF Paddle Switch w/
Removable Key: Turns work light ON and
supplies power to 120V outlet when moved left; turns work light OFF and cuts off power to 120V outlet moved right. When key is removed, switch is disabled.
K. Auxiliary Power Reset: Prevents work light
and auxiliary-connected tool from overload­ing power supply circuit. To reset, move aux­iliary power ON/OFF switch to OFF position, then press reset.
Maintenance Compartment
O P
R
Pneumatic Components
L
M
N
Figure 4. Pneumatic components.
L. Air Inlet: Accepts industrial-style quick-
connect coupler with compressed air supply. When compressed air is connected, AIR PULSE CLEAN button can be used to clean canister filters. Air supply should not exceed 90 PSI.
M. Drain Valve: Drains built-up moisture from
tank when ball valve is opened.
N. Quick-Connect Port: Secures and releases
industrial-style plug with air hose when pressed in. Connect air tool requiring 90 PSI or less.
1
⁄4" coupling size for
1
⁄4" coupling size on
Q
Figure 5. Maintenance compartment
components.
O. Aluminum Mesh Filter: Arrests sparks and
stops larger particles from entering other filters.
P. Canister Filter (1 of 2): Filters 95% of par-
ticles from 0.2–2 microns in size to maintain airflow and extend life of HEPA filter.
Q. Dust Tray: Collects dust and debris dis-
placed when canister filters are pneumati­cally cleaned.
R. Dust Drawer: Collects dust and debris
stopped by aluminum mesh filter.
Like all machinery there is potential danger when operating this machine. Accidents are frequently caused by lack of familiarity or failure to pay attention. Use this machine with respect and caution to decrease the risk of operator injury. If normal safety pre­cautions are overlooked or ignored, seri­ous personal injury may occur.
Model G0965 (Mfd. Since 04/23)
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Machine Data Sheet

Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901
MODEL G0965
MODEL G0965
2 HP EXTREME-SERIES METAL/GRINDING
2 HP EXTREME-SERIES METAL/GRINDING
DOWNDRAFT TABLE
DOWNDRAFT TABLE
Product Dimensions:
Weight ..............................................................................................................................................................776 lbs.
Width (side-to-side) x Depth (front-to-back) x Height ......................................................................... 56 x 39 x 74 in.
Footprint (Length x Width) .................................................................................................................... 47-1/2 x 27 in.
Shipping Dimensions:
Type ................................................................................................................................................Wood Crate
Content .................................................................................................................................................. Machine
Weight ..................................................................................................................................................1019 lbs.
Length x Width x Height ............................................................................................................ 58 x 46 x 80 in.
Must Ship Upright ......................................................................................................................................... Yes
Main Electrical:
Power Requirement .................................................................................................... 230V or 460V, 3-Phase, 60 Hz
Prewired Voltage ..................................................................................................................................................230V
Full-Load Current Rating .................................................................................................. 6.6A at 230V, 3.3A at 460V
Minimum Circuit Size .............................................................................................................................................15A
Connection Type ...................................................................... Cord & Plug at 230V, Permanent (Hardwire) at 460V
Power Cord Included ............................................................................................................................................. Yes
Power Cord Length ........................................................................................................................................... 118 in.
Power Cord Gauge .........................................................................................................................................14 AWG
Plug Included ...........................................................................................................................................................No
Recommended Plug Type ................................................................................................................... 15-20 for 230V
Switch Type ....................................................................................................Magnetic Switch w/Overload Protection
Work Light/Auxiliary Electrical:
Power Requirement ..........................................................................................................120V, Single-Phase, 60 Hz
Full-Load Current Rating ..........................................................................................................................................7A
Minimum Circuit Size .............................................................................................................................................15A
Connection Type .......................................................................................................................................Cord & Plug
Power Cord Included ............................................................................................................................................. Yes
Power Cord Length ........................................................................................................................................... 117 in.
Power Cord Gauge .........................................................................................................................................14 AWG
Plug Included ......................................................................................................................................................... Yes
Included Plug Type ............................................................................................................................................... 5-15
Switch Type .................................................................................................. Paddle Safety Switch w/Removable Key
Number of Lights ........................................................................................................................................................ 1
Lighting Type .................................................................................................................... 20W Fluorescent, 23-1/4 in.
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Motors:
Main
Horsepower ................................................................................................................................................ 2 HP
Phase .................................................................................................................................................... 3-Phase
Amps ...................................................................................................................................................6.6A/3.3A
Speed ................................................................................................................................................ 3450 RPM
Type .......................................................................................................................................... TEFC Induction
Power Transfer .......................................................................................................................................... Direct
Bearings .....................................................................................................Shielded & Permanently Lubricated
Model G0965 (Mfd. Since 04/23)
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Main Specifications:
Operation Information
Air Suction Capacity .......................................................................................................................... 1350 CFM
Inlet Hole Area .................................................................................................................................... 1.6 sq. ft.
Outlet Size ......................................................................................................................................... 20 x 18 in.
Air Input Connection Type ....................................................................... Industrial Quick-Coupler Plug (Male)
Air Input Connection Size ....................................................................................1/4" NPT Threads, 1/4" Body
Tank Size ..............................................................................................................................................1 Gallon
Maximum Tank Pressure ........................................................................................................................ 90 PSI
Air Output Connection Type ......................................................................... Industrial Quick-Coupler (Female)
Air Output Connection Size .................................................................................. 1/4" NPT Threads, 1/4" Body
Drain Valve Type ................................................................................................................................ Ball Valve
Filter Information
Number of Filters .............................................................................................................................................. 4
Number of First-Stage Filters ........................................................................................................................... 1
First-Stage Filter Type ............................................................................. Spark Arrestor Aluminum Mesh Filter
First-Stage Filter Size ........................................................................................................... 630 x 285 x 22mm
Number of Second-Stage Filters ...................................................................................................................... 2
Second-Stage Filter Type ............................................................................................................Canister Filter
Second-Stage Filter Rating ........................................................................................... 0.2 - 2 Microns @ 95%
Second-Stage Filter Size ............................................................................................................. 285 x 330mm
Second-Stage Filter Surface Area .................................................................................................. 107.6 sq. ft.
Number of Third-Stage Filters .......................................................................................................................... 1
Third-Stage Filter Type ................................................................................................................... HEPA Filter
Third-Stage Filter Rating ................................................................................................0.3 Microns @ 99.99%
Third-Stage Filter Size ....................................................................................................... 457 x 508 x 150mm
Third-Stage Filter Surface Area ...................................................................................................... 134.5 sq. ft.
Impeller Information
Impeller Type ..................................................................................................................................... Radial Fin
Impeller Size .......................................................................................................................................... 12.1 in.
Impeller Blade Thickness ....................................................................................................................... 0.16 in.
Table Information
Table Length ....................................................................................................................................... 35-5/8 in.
Table Width ............................................................................................................................................... 44 in.
Floor to Table Height .......................................................................................................................... 40-1/2 in.
Table Load Capacity ............................................................................................................................1543 lbs.
Number of Table Inserts .................................................................................................................................. 2
Table Fixture Hole Size ...................................................................................................... 5/8 in. (Unthreaded)
Construction
Cabinet ....................................................................................................................................................... Steel
Casters ....................................................................................................................................................Rubber
Impeller ............................................................................................................................................... Aluminum
Table .......................................................................................................................................................... Steel
Table Inserts .............................................................................................................................................. Steel
Paint Type/Finish ...................................................................................................................... Powder Coated
Other Specifications:
Country of Origin Warranty
Approximate Assembly & Setup Time ........................................................................................................30 Minutes
Serial Number Location ................................................................................................................................... ID Label
ISO 9001 Factory ................................................................................................................................................... Yes
.............................................................................................................................................................1 Year
...............................................................................................................................................Taiwan
Model G0965 (Mfd. Since 04/23)
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SECTION 1: SAFETY

For Your Own Safety, Read Instruction
Manual Before Operating This Machine
The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words intended to convey the level of impor­tance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures. Always use common sense and good judgment.
Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury. It may also be used to alert against unsafe practices.
Alerts the user to useful information about proper operation of the
NOTICE
machine to avoid machine damage.

Safety Instructions for Machinery

OWNER’S MANUAL. Read and understand this
owner’s manual BEFORE using machine.
TRAINED OPERATORS ONLY. Untrained oper­ators have a higher risk of being hurt or killed. Only allow trained/supervised people to use this machine. When machine is not being used, dis­connect power, remove switch keys, or lock-out machine to prevent unauthorized use—especially around children. Make your workshop kid proof!
DANGEROUS ENVIRONMENTS. Do not use machinery in areas that are wet, cluttered, or have poor lighting. Operating machinery in these areas greatly increases the risk of accidents and injury.
MENTAL ALERTNESS REQUIRED. Full mental alertness is required for safe operation of machin­ery. Never operate under the influence of drugs or alcohol, when tired, or when distracted.
ELECTRICAL EQUIPMENT INJURY RISKS. You can be shocked, burned, or killed by touching live electrical components or improperly grounded machinery. To reduce this risk, only allow qualified service personnel to do electrical installation or repair work, and always disconnect power before accessing or exposing electrical equipment.
DISCONNECT POWER FIRST. nect machine from power supply BEFORE mak­ing adjustments, changing tooling, or servicing machine. This prevents an injury risk from unin­tended startup or contact with live electrical com­ponents.
EYE PROTECTION. Always wear ANSI-approved safety glasses or a face shield when operating or observing machinery to reduce the risk of eye injury or blindness from flying particles. Everyday eyeglasses are NOT approved safety glasses.
Always discon-
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Model G0965 (Mfd. Since 04/23)
Page 11
WEARING PROPER APPAREL. Do not wear clothing, apparel or jewelry that can become entangled in moving parts. Always tie back or cover long hair. Wear non-slip footwear to reduce risk of slipping and losing control or accidentally contacting cutting tool or moving parts.
HAZARDOUS DUST. Dust created by machinery operations may cause cancer, birth defects, or long-term respiratory damage. Be aware of dust hazards associated with each workpiece mate­rial. Always wear a NIOSH-approved respirator to reduce your risk.
HEARING PROTECTION. Always wear hear­ing protection when operating or observing loud machinery. Extended exposure to this noise without hearing protection can cause permanent hearing loss.
REMOVE ADJUSTING TOOLS. Tools left on machinery can become dangerous projectiles upon startup. Never leave chuck keys, wrenches, or any other tools on machine. Always verify removal before starting!
USE CORRECT TOOL FOR THE JOB. Only use this tool for its intended purpose—do not force it or an attachment to do a job for which it was not designed. Never make unapproved modifica­tions—modifying tool or using it differently than intended may result in malfunction or mechanical failure that can lead to personal injury or death!
AWKWARD POSITIONS. Keep proper footing and balance at all times when operating machine. Do not overreach! Avoid awkward hand positions that make workpiece control difficult or increase the risk of accidental injury.
CHILDREN & BYSTANDERS. Keep children and bystanders at a safe distance from the work area. Stop using machine if they become a distraction.
GUARDS & COVERS. Guards and covers reduce accidental contact with moving parts or flying debris. Make sure they are properly installed, undamaged, and working correctly BEFORE operating machine.
FORCING MACHINERY. Do not force machine. It will do the job safer and better at the rate for which it was designed.
NEVER STAND ON MACHINE. Serious injury may occur if machine is tipped or if the cutting tool is unintentionally contacted.
STABLE MACHINE. Unexpected movement dur­ing operation greatly increases risk of injury or loss of control. Before starting, verify machine is stable and mobile base (if used) is locked.
USE RECOMMENDED ACCESSORIES. Consult this owner’s manual or the manufacturer for rec­ommended accessories. Using improper acces­sories will increase the risk of serious injury.
UNATTENDED OPERATION. To reduce the risk of accidental injury, turn machine OFF and ensure all moving parts completely stop before walking away. Never leave machine running while unattended.
MAINTAIN WITH CARE. Follow all maintenance instructions and lubrication schedules to keep machine in good working condition. A machine that is improperly maintained could malfunction, leading to serious personal injury or death.
DAMAGED PARTS. Regularly inspect machine for damaged, loose, or mis-adjusted parts—or any condition that could affect safe operation. Immediately repair/replace BEFORE operating machine. For your own safety, DO NOT operate machine with damaged parts!
MAINTAIN POWER CORDS. When disconnect­ing cord-connected machines from power, grab and pull the plug—NOT the cord. Pulling the cord may damage the wires inside. Do not handle cord/plug with wet hands. Avoid cord damage by keeping it away from heated surfaces, high traffic areas, harsh chemicals, and wet/damp locations.
EXPERIENCING DIFFICULTIES. If at any time you experience difficulties performing the intend­ed operation, stop using the machine! Contact our Technical Support at (570) 546-9663.
Model G0965 (Mfd. Since 04/23)
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Page 12

Additional Safety for Metal Downdraft Tables

Death, poisoning, respiratory damage, blindness, cancer, birth defects, and amputation can occur from improperly using or servicing machine. Explosions or fire can result if machine is used to capture incorrect materials or if exposed to an ignition source. Users must be trained on potential hazards, manufacturer’s operating procedures, use of personal protective equipment (PPE), emergency procedures, and safety precautions for operations. To reduce these risks, operator and bystanders MUST completely heed the warnings below.
INTENDED USE. This machine is designed to
capture fumes, sparks, and particles created while grinding, welding, and performing allied pro­cesses hazardous materials, such as lead dust, asbes­tos fibers, or radioactive particles. DO NOT use machine to capture wood, lead, combustible or explosive metal dust, asbestos, glass, crystalline silica, gypsum, biohazards, paint, liquids, or other non-metal products. DO NOT modify machine for a different purpose, to bypass safety measures, or to exceed machine capacity.
PROPER PPE. Cutting, grinding, etc. ejects par­ticles at a high rate of speed and can cause can­cer, birth defects, and eye, skin, and lung injuries. Welding and allied processes can produce fumes that suffocate or poison, sparks and spatter that burn and corrode, radiation that burns skin and damages eyes, and electricity that shocks. Loud operations can permanently affect hearing. Read
and understand all safety warnings provided by manufacturer for any machine used with table. Take proper precautions and wear proper clothing and personal protective equipment.
TOXIC MATERIALS. Exposure to certain dusts or fumes can result in potentially deadly health effects. Research toxic effects and exposure limits of materials you work with, consumables needed for operation, atmospheric contaminants, material coatings, cleaners, and combinations of these, and always seek to minimize/eliminate exposure to yourself and others. If downdraft table malfunc-
tions, immediately stop use and correct the issue.
. Machine does NOT protect against highly
Be prepared to safely fight a combustible metal fire. NEVER use this table to capture magnesium, aluminum, titanium, niobium, tantalum, zirconium, or hafnium. Inspect compartments for smoldering combustibles before leaving machine unattended.
VENTILATION. Do not weld or perform allied
processes in confined space without adequate ventilation. Downdraft table does not replace oxy­gen that is consumed by operations. Suffocation or explosion can occur if this warning is ignored. Sample air to determine need for additional ven­tilation. If preventative measures taken do not reduce hazards to a safe level, those inside work area should wear air-line respirators. Have per­sonnel monitor the operator from outside operat­ing area in case of equipment failure.
MAINTENANCE. Inspect equipment and repair or
replace defective components prior to operations.
Only operate machine with correct filters installed. Empty trays/drawers and clean/replace filters regularly to prevent fire and explosion. Always use vacuum equipped with a HEPA filter to clear waste or dust; DO NOT use hands or compressed air. Wear approved safety goggles, respirator, and protective gloves rated for fumes and materials, and deposit waste into an approved, closed-top metal container, minimizing amount of particulates allowed to become airborne. Dispose of waste according to local regulations for material type.
IMPELLER. To reduce risk of entanglement and amputation, DO NOT place hands, hair, clothing, or tools near impeller during operation.
FIRE & EXPLOSIONS. Keep flammable materi-
als and ignition sources at least 35 ft. from table. Fumes, sparks, and fine metal dust particles from grinding, welding, and allied processes can ignite,
depending on material type and circumstances.
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MOVING/SERVICING. Disconnect power and allow impeller to come to a complete stop before moving machine, opening doors or covers, or servicing machine to prevent entanglement and amputation. Lock casters prior to operation.
Model G0965 (Mfd. Since 04/23)
Page 13

Additional Safety for Compressed Air

Serious impact injuries can occur from bursting air components. Eyes and other soft tissues can be easily injured by air streams and debris projected by compressed air. To reduce these risks, operator and bystanders MUST completely heed the warnings below.
AIR SUPPLY. Only supply clean, dry, regulated
compressed air for downdraft table. Never exceed maximum operating pressure or components may burst and cause injury. Never use oxygen, carbon dioxide, combustible gases, or any bottled gas as air source, as these can explode. DO NOT use compressed air as breathable air supply.
PROPER PPE. Always wear ANSI-approved eye protection and any additional personal protec­tive equipment required by attachment tools. Pneumatic tools can propel objects and debris at high speeds or even explode. Air escaping from pneumatic tools and connections can exceed safe exposure limits and may cause hearing damage with prolonged exposure.
ATTACHM ENT AIR TOOLS. DO NOT exceed pressure ratings of attachments as lines and seals may burst. Never use damaged tools—they are more likely to rupture. DO NOT aim compressed
air at body parts or people, as it can injure or propel debris into eyes or other soft tissues. Use
proper air hose for tool and confirm air hose is long enough to reach work area without stretch­ing. Do not carry attachment tool with hand on trigger to reduce risk of accidental firing. Always relieve line pressure before connecting or discon­necting air supply or tools. Disconnect air supply and any air tools from downdraft table when not in use.
MODIFICATIONS. DO NOT adjust or remove
safety relief valve. Safety relief valve is designed and adjusted for correct tolerances and abilities of machine to keep tank and other components from bursting.
INTEGRITY OF AIR COMPONENTS. Sparks, slag, and flames from operations performed on downdraft table can damage supply air compres­sor if it is too close. Locate air compressor at least 35 ft. away or use some kind of fire resistant shield to protect it. Inspect air tank, attachment tools, hoses, fittings, and valves for rust, damage, leaks, weakness, looseness, or excessive wear and repair/replace damaged components before operating. Do not attempt to modify, weld on, or repair tank because doing so could cause it to burst. Replace a damaged tank immediately.
DAILY MAINTENANCE. Drain moisture from tank daily to prevent internal corrosion that could weaken tank.
SERVICING. To prevent impact and soft tissue injuries, bleed air from system and disconnect tools and hoses before servicing machine or air components.
LEAVING UNATTENDED. To prevent accidental injury or explosion, disconnect air supply when leaving machine unattended.
Model G0965 (Mfd. Since 04/23)
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Page 14
Meeting Welding Fume Extraction
Codes & Standards
Welding metals can give off poisonous fumes containing zinc, lead, beryllium, cadmium, mercury, fluorine, hexavalent chromium, and others. These fumes typically originate from fluxes, anti­corrosion coatings, pigments, metal fillers, and residual chemicals on the workpiece. This machine is designed to help meet the welding shop clean air requirements mandated by OSHA beginning in
2006. The Model G0965 Downdraft Table is designed to be a part of an overall fume control system. It is NOT designed to serve as a "single-solution" for keeping workers safe from all welding fumes. You must contact OSHA to find out how to design and maintain the best overall welding fume control system for your work station or shop. Often, depending on the workspace size, volume of work, type of material to be welded, or other special circumstances, you must use additional safety equipment such as personal air line respirators, hoods, masks, and complete body protection.
Contact the organizations below to help you meet welding fume extraction requirements:
Occupational Safety and Health Administration (OSHA).
— Code of Federal Regulations, Title 29 Labor, Parts 1910.1 to 1910.1450, available from the U.S.
Government Printing Office, Superintendent of Documents, P.O. Box 371954, Pittsburgh, PA 15250-7954 (telephone: 800-321-6742; web site: www.osha.gov).
American Welding Society (AWS), 8669 NW 36 Street, #130, Miami, FL 33166-6672 (telephone: 800-443-9353; web site: www.aws.org).
Safety & Health Fact Sheets
—
American National Standards Institute (ANSI), 25 West 43rd Street, 4th Floor, New York, NY 10036 (telephone: 212-642-4900; web site: www.ansi.org).
ANSI Z49.1, Safety in Welding, Cutting, and Allied Processes
—
National Institute for Occupational Safety and Health (NIOSH).
Safety and Health in Arc Welding and Gas Welding and Cutting, NIOSH Publication No. 78-138.
—
Cincinnati, OH (telephone: 800-356-4674; web site: http://www.cdc.gov/niosh).
International Agency For Research On Cancer (IARC).
Monographs on the Evaluation of Carcinogenic Risks to Humans, Chromium, Nickel, and Welding,
—
Vol. 49 (1990), Oxford University Press, 198 Madison Avenue, New York, NY 10016 (telephone: 212-726-6000; web site: www.oup-usa.org).
National Fire Protection Association (NFPA), P. O. Box 9101, 1 Batterymarch Park, Quincy, MA 02269-9101 (telephone: 617-770-3000; website: www.nfpa.org).
NFPA Standard 70, National Electrical Code
—
NFPA Standard 51, Standard for the Design and Installation of Oxygen-Fuel Gas Systems for
—
Welding, Cutting, and Allied Processes
NFPA Standard 51B, Standard for Fire Prevention During Welding, Cutting, and Other Hot Work
—
American Conference of Governmental Industrial Hygienists (ACGIH).
Documentation of the Threshold Limit Values and Biological Exposure Indices, available from ACGIH,
—
3640 Park 42 Drive, Cincinnati, OH 45241 (telephone: 513-742-2020; web site: www.acgih.org).
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Model G0965 (Mfd. Since 04/23)
Page 15

SECTION 2: POWER SUPPLY

Before installing the machine, consider the avail­ability and proximity of the required power supply circuit. If an existing circuit does not meet the requirements for this machine, a new circuit must be installed. To minimize the risk of electrocution, fire, or equipment damage, installation work and electrical wiring must be done by an electrician or qualified service personnel in accordance with all applicable codes and standards.
or equipment damage may occur if machine is not properly grounded and connected to power
The full-load current rating is the amperage a machine draws at 100% of the rated output power. On machines with multiple motors, this is the amperage drawn by the largest motor or sum of all motors and electrical devices that might operate at one time during normal operations.
The full-load current is not the maximum amount of amps that the machine will draw. If the machine is overloaded, it will draw additional amps beyond the full-load rating.
If the machine is overloaded for a sufficient length of time, damage, overheating, or fire may result— especially if connected to an undersized circuit. To reduce the risk of these hazards, avoid over­loading the machine during operation and make sure it is connected to a power supply circuit that meets the specified circuit requirements.
A power supply circuit includes all electrical equipment between the breaker box or fuse panel in the building and the machine. The power sup­ply circuit used for this machine must be sized to safely handle the full-load current drawn from the machine for an extended period of time. (If this machine is connected to a circuit protected by fuses, use a time delay fuse marked D.)
For your own safety and protection of
Note: Circuit requirements in this manual apply to
a dedicated circuit—where only one machine will be running on the circuit at a time. If machine will be connected to a shared circuit where multiple machines may be running at the same time, con­sult an electrician or qualified service personnel to ensure circuit is properly sized for safe operation.
Availability
Electrocution, fire, shock,
supply.
Full-Load Current Rating
While this machine requires a power supply in order to run the motor and main controls, the Model G0965 also has a separate cord to provide auxiliary power. This auxiliary power connection powers the work light and allows for a 120V, sin­gle-phase tool to be connected. Do not connect a tool with a full-load current rating that exceeds the value below.
Aux. 120V Full-Load Current Rating
............ 7A
Circuit Information
Machine 230V Full-Load Current Rating .. 6.6A Machine 460V Full-Load Current Rating ..3.3A
Model G0965 (Mfd. Since 04/23)
property, consult an electrician if you are unsure about wiring practices or electrical codes in your area.
-13-
Page 16
This machine MUST be grounded. In the event of certain malfunctions or breakdowns, grounding reduces the risk of electric shock by providing a path of least resistance for electric current.
Improper connection of the equipment-grounding wire can result in a risk of electric shock. The wire with green insulation (with or without yellow stripes) is the equipment-grounding wire. If repair or replacement of the power cord or plug is nec­essary, do not connect the equipment-grounding wire to a live (current carrying) terminal.
Check with a qualified electrician or service per­sonnel if you do not understand these grounding requirements, or if you are in doubt about whether the tool is properly grounded. If you ever notice that a cord or plug is damaged or worn, discon­nect it from power, and immediately replace it with a new one.
This machine is prewired to operate on a power supply circuit that has a verified ground and meets the following requirements:

Main Power Supply

No adapter should be used with plug. If
process. DO NOT connect to power until
Refer to this section for the power requirements for the Model G0965 motor and main controls.
230V Circuit Requirements
Nominal Voltage .........20 8V, 220V, 230V, 2 40V
..........................................................60 Hz
Cycle Phase Power Supply Circuit Plug/Receptacle Cord
.................................................... 3-Phase
......................... 15 Amps
........................... NEMA 15 -20
........“ S ”-Typ e, 4-Wire, 14 AWG, 600 VAC
230V Connection Type
The power cord and plug specified under “Circuit Requirements for 230V” has an equipment­grounding wire and a grounding prong. The plug must only be inserted into a matching receptacle (outlet) that is properly installed and grounded in accordance with all local codes and ordinances (see figure below).
GROUNDED
15-20 RECEPTACLE
15-20 PLUG
Current Carrying
Grounding Pin
Blades
Serious injury could occur if you connect machine to power before completing setup
instructed later in this manual.
plug does not fit available receptacle, or if machine must be reconnected for use on a different type of circuit, reconnection must be performed by an electrician or qualified service personnel, and it must comply with all local codes and ordinances.
Figure 6. Typical 15-20 plug and receptacle.
230V Grounding Instructions
-14-
Extension Cords (230V Only)
We do not recommend using an extension cord with this machine. If you must use an extension cord, only use it if absolutely necessary and only on a temporary basis.
Model G0965 (Mfd. Since 04/23)
Page 17
A permanently connected (hardwired) power sup­ply is typically installed with wires running through mounted and secured conduit. A disconnecting means, such as a locking switch (see following figure), must be provided to allow the machine to be disconnected (isolated) from the power supply when required. This installation must be performed by an electrician in accordance with all applicable electrical codes and ordinances.
This machine can be converted to operate on a power supply circuit that has a verified ground and meets the requirements listed below. (Refer to Voltage Conversion instructions for details.)
process. DO NOT connect to power until
In the event of a malfunction or breakdown, grounding provides a path of least resistance for electrical current to reduce the risk of electric shock. A permanently connected machine must be connected to a grounded metal permanent wir­ing system; or to a system having an equipment­grounding conductor. All grounds must be verified and rated for the electrical requirements of the machine. Improper grounding can increase the risk of electric shock!
Extension cords cause voltage drop, which can damage electrical components and shorten motor life. Voltage drop increases as the extension cord size gets longer and the gauge size gets smaller (higher gauge numbers indicate smaller sizes).
Any extension cord used with this machine must be in good condition and contain a ground wire and matching plug/receptacle. Additionally, it must meet the following size requirements:
Minimum Gauge Size ...........................18 AWG
Maximum Length (Shorter is Better).......50 ft.
460V Circuit Requirements
Nominal Voltage ............................. 440V, 480V
..........................................................60 Hz
Cycle Phase Power Supply Circuit
.................................................... 3-Phase
......................... 15 Amps
460V Connection Type
460V Grounding Instructions
Serious injury could occur if you connect machine to power before completing setup
instructed later in this manual.
3-Phase Power
This machine requires 3-phase power. DO NOT use a static phase converter to create 3-phase power—it can quickly decrease the life of elec­trical components on this machine. If you must use a phase converter, only use a rotary phase converter.
Locking
Power
Source
Ground
Figure 7. Typical setup of a permanently
Model G0965 (Mfd. Since 04/23)
Disconnect Switch
Machine
ConduitConduit
connected machine.
You can find the Model G7979, a compatible phase converter on our website.
G7979—20 HP Rotary Phase Converter
This rotary phase converter allows you to operate 3-phase machinery from a single-phase power source at 100% power and 95% efficiency.
Ground
Figure 8. Model G7979 20 HP Rotary Phase
Converter.
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Page 18
Auxiliary Power
Supply
Refer to this section for the power requirements for the Model G0965 work light and tool outlet.
120V Circuit Requirements
The work light and 120V outlet will operate on a power supply circuit that has a verified ground and meets the following requirements:
Nominal Voltage .................... 110V, 115V, 120V
..........................................................60 Hz
Cycle Phase Power Supply Circuit Plug/Receptacle
........................................... Single-Phase
......................... 15 Amps
............................. NEMA 5-15
Grounding & Plug Requirements
The auxiliary power connection MUST be ground­ed. In the event of certain malfunctions or break­downs, grounding reduces the risk of electric shock by providing a path of least resistance for electric current.
The work light and 120V outlet is equipped with a power cord that has an equipment-grounding wire and a grounding plug. Only insert plug into a matching receptacle (outlet) that is prop­erly installed and grounded in accordance with all local codes and ordinances. DO NOT modify the provided plug!
SHOCK HAZARD! Two-prong outlets do not meet the grounding requirements for auxiliary power connection. Do not modify or use an adapter on the plug provided—if it will not fit the outlet, have a qualified electrician install the proper outlet with a verified ground.
Improper connection of the equipment-grounding wire can result in a risk of electric shock. The wire with green insulation (with or without yellow stripes) is the equipment-grounding wire. If repair or replacement of the power cord or plug is nec­essary, do not connect the equipment-grounding wire to a live (current carrying) terminal.
Check with a qualified electrician or service per­sonnel if you do not understand these grounding requirements, or if you are in doubt about whether the auxiliary connection is properly grounded. If you ever notice that a cord or plug is damaged or worn, disconnect it from power, and immediately replace it with a new one.
GROUNDED
5-15 RECEPTACLE
Grounding Pin
5-15 PLUG
Neutral Hot
Figure 9. Typical 5-15 plug and receptacle.
-16 -
Extension Cords
We do not recommend using an extension cord with the auxiliary power cord. If you must use an extension cord, only use it if absolutely necessary and only on a temporary basis.
Extension cords cause voltage drop, which can damage electrical components and shorten motor life. Voltage drop increases as the extension cord size gets longer and the gauge size gets smaller (higher gauge numbers indicate smaller sizes).
Any extension cord used must be in good condi­tion and contain a ground wire and matching plug/ receptacle. Additionally, it must meet the following size requirements:
Minimum Gauge Size ...........................12 AWG
Maximum Length (Shorter is Better).......50 ft.
Model G0965 (Mfd. Since 04/23)
Page 19
MOTOR 230V/460V
20W 23¼"
Fluorescent Bulb
Neutral
Hot
Ground
120 VAC
5-15 Plug
AUX POWER
CONTROL BOX
ZING EAR
ZE-700S-7
Circuit
Breaker
GND
JI-HONG J9301A 20A 125V
ON/OFF Switch
Neutral
Hot
7A
250V
RONG FENG
Converting Main
Power Supply
Remove screw shown in Figure 11 to remove
3.
motor junction box cover.
The voltage conversion MUST be performed by an electrician or qualified personnel.
To perform the voltage conversion, rewire the motor and replace the magnetic switch.
IMPORTANT: If the diagram included on the motor conflicts with the one in this manual, the motor may have changed since the manual was printed. Use the diagram provided on the motor.
Items Needed Qty
Phillips Head Screwdriver #2 ............................ 1
Wrench or Socket 8mm Open-End Wrenches 24mm Magnetic Switch 460V (#P0965058X)
To convert main power supply to 460V:
DISCONNECT MACHINE FROM POWER
1.
AND AIR!
Remove (12) knob bolts and fender washers
2.
shown in Figure 10 to remove filter cage and gain access to motor.
Voltage to 460V
..................................... 1
.............................. 2
............... 1
Filter Cage
Motor Junction
Box Cover
Figure 11. Motor junction box cover and screw.
4. Remove (2) jumpers, and wires 7, 8, and 9
from terminals (see Figure 12). Jumpers will not be reused.
7
1
4
7
1
2
4
5
6
9
3
8
6
9
Jumpers
2
8
3
Ground
Prewired 230V
Figure 12. Motor prewired for 230V.
x 12
Figure 10. Location of filter cage and fasteners.
Model G0965 (Mfd. Since 04/23)
5. Connect wires 7, 8, and 9 according to wiring diagram on Page 48.
Close and secure motor junction box cover.
6.
7. Install HEPA filter with knob bolts removed in Step 2.
Note: If drain valve handle is open, it may
interfere with this step.
-17-
Page 20
8. Fully loosen (2) screws shown in Figure 13 to
process. DO NOT connect to power until
remove magnetic switch cover.
x 2
Magnetic Switch
Cover
Figure 13. Magnetic switch cover and screws.
9. Disconnect wires coming from power cord
and motor cord from contactor, overload relay, and ground terminals inside 230V mag­netic switch box (see Figure 14).
Loosen (2) strain relief nuts shown in Figure
10. 14 to remove motor and power cords from
strain relief holes.
Remove (2) screws shown in Figure 14
11.
to remove 240V magnetic switch box from machine.
12. Remove cover on 460V magnetic switch box, and install box on machine with screws removed in Step 11.
Insert motor cord through 460V magnetic
13.
switch box strain relief hole, then attach wires to terminals according to wiring diagram on Page 48.
Prepare hardwire power source according
14. to 460V Circuit Requirements and 460V Connection Type on Page 15.
LOCK DISCONNECT SWITCH BOX IN OFF
15.
POSITION!
Insert incoming power conduit through open
16.
strain relief in 460V magnetic switch box.
Attach incoming power wires to contactor and
17.
ground terminals according to wiring diagram on Page 48.
— Make sure wires have enough slack inside
magnetic switch so they are not pulled tight or stretched.
Install 460V magnetic switch cover and tight-
18.
en strain relief nuts.
Strain Relief
x 2
Power
Cord
Figure 14. Location of magnetic switch box
components.
-18-
(1 of 2)
Serious injury could occur if you connect machine to power before completing setup
instructed later in this manual.
Nut
Motor
Cord
Model G0965 (Mfd. Since 04/23)
Page 21

SECTION 3: SETUP

The following items are needed, but not included, for the setup/assembly of this machine.
This machine was carefully packaged for safe transport. When unpacking, separate all enclosed items from packaging materials and inspect them for shipping damage.
,
please
IMPORTANT:
you are completely satisfied with the machine and have resolved any issues between Grizzly or the shipping agent. You MUST have the original pack-
aging to file a freight claim. It is also extremely helpful if you need to return your machine later.

Needed for Setup

This machine presents serious injury hazards to untrained users. Read through this entire manu­al to become familiar with the controls and opera­tions before starting the machine!
Wear safety glasses during the entire setup process!
Description Qty
• Safety Glasses (for each person) ............... 1
• Lifting Equipment
(Rated for at least 1300 lbs.) ...................... 1
• Open-End Wrenches 24mm ....................... 2
• NEMA Plug 15-20 (for 230V Operation) ..... 1
• Phillips Head Screwdriver #2 ..................... 1
• Air Compressor (90 PSI) ............................ 1
• Air Hose ...................................................... 1
• Industrial Quick-Connect Coupler 1⁄4" .......... 1
HEAVY LIF T! Straining or crushing injury may occur from improperly lifting machine or some of its parts. To reduce this risk, get help from other people and use a forklift (or other lifting equipment) rated for weight of this machine.
No list of safety guidelines can be com­plete. Every shop environment is different. Always consider safety first, as it applies to your individual working conditions. Use this and other machinery with caution and respect. Failure to do so could result in serious personal injury, damage to equip­ment, or poor work results.

Unpacking

If items are damaged
call us immediately at (570) 546-9663.
Save all packaging materials until
Model G0965 (Mfd. Since 04/23)
-19 -
Page 22

Inventory

The following is a list of items shipped with your machine. Before beginning setup, lay these items out and inventory them.
If any non-proprietary parts are missing (e.g. a nut or a washer), we will gladly replace them; or for the sake of expediency, replacements can be obtained at your local hardware store.
NOTICE
If you cannot find an item on this list, care­fully check around/inside the machine and packaging materials. Often, these items get lost in packaging materials while unpack­ing or they are pre-installed at the factory.
Main Inventory (Figure 15) Qty
A. Downdraft Table ......................................... 1
Loose Items (Figure 16) Qty
B. HEPA Filter ................................................. 1
C. Filter Cage .................................................. 1
D. Knob Bolts 1⁄4"-20 x 3⁄4" ............................. 12
E. Fender Washers 1⁄4" .................................. 12
B
C
A
D
E
Figure 16. Loose items.
-20-
Figure 15. Main inventory.
Model G0965 (Mfd. Since 04/23)
Page 23

Site Considerations

Weight Load
Refer to the of your machine. Make sure that the surface upon which the machine is placed will bear the weight of the machine, additional equipment that may be installed on the machine, and the heaviest work­piece that will be used. Additionally, consider the weight of the operator and any dynamic loading that may occur when operating the machine.
Space Allocation
Consider the largest size of workpiece that will be processed through this machine and provide enough space around the machine for adequate operator material handling or the installation of auxiliary equipment. With permanent installations, leave enough space around the machine to open or remove doors/covers as required by the main­tenance and service described in this manual.
See below for required space allocation.
Physical Environment
Extreme conditions for this type of machinery are
Place this machine near an existing power source.
other hazards. Make sure to leave enough space
Shadows, glare, or strobe effects that may distract
Machine Data Sheet for the weight
Children or untrained people may be seriously injured by this machine. Only install in an access restricted location.
The physical environment where the machine is operated is important for safe operation and lon­gevity of machine components. For best results, operate this machine in a dry environment that is free from excessive moisture, hazardous chemi­cals, airborne abrasives, or extreme conditions.
generally those where the ambient temperature range exceeds 41°–104°F; the relative humidity range exceeds 20%–95% (non-condensing); or the environment is subject to vibration, shocks, or bumps.
Electrical Installation
Make sure all power cords are protected from traffic, material handling, moisture, chemicals, or
around machine to disconnect power supply or apply a lockout/tagout device, if required.
Lighting
Lighting around the machine must be adequate enough that operations can be performed safely.
or impede the operator must be eliminated.
Electrical
56"
=
Connection
Model G0965 (Mfd. Since 04/23)
48"
Figure 17. Minimum working clearances.
39"
118"
-21-
Page 24

Lifting & Placing

HEAVY LIF T! Straining or crushing injury may occur from improperly lifting machine or some of its parts. To reduce this risk, get help from other people and use a forklift (or other lifting equipment) rated for weight of this machine.
Before lifting the machine, refer to Needed for Setup and gather all listed items. Use a forklift to
lift the machine off the pallet.
To lift and place machine:
1. Remove top and sides of crate from shipping
pallet, then remove any small components and packing materials from pallet.
Lift machine just enough to clear pallet, then
4.
remove pallet.
Lower machine to ground.
5.
6. Move machine to desired location, then adjust
feet out of machine base until casters no lon­ger touch floor (see Figure 19), then adjust them until machine is level.
Adjustable
Foot
(1 of 4)
Figure 19. Location of adjustable feet and
Caster
(1 of 4)
casters.
Move pallet and machine to prepared location.
2.
3. Carefully place forklift forks under machine (see Figure 18).
Figure 18. Lifting locations.
7.
Without moving feet, adjust hex nuts on feet
against machine base to secure.
-22-
Model G0965 (Mfd. Since 04/23)
Page 25

Assembly

Before assembling the Model G0965, complete Steps 1–14 of Test Run on Page 24. The HEPA filter cannot be installed until the power supply polarity and safety relief valve have been tested. Once you have confirmed that these are working correctly, fully assemble the machine with the steps below before proceeding with Steps 16–20 of the Test Run.
NOTICE
Do not perform the below assembly steps until Steps 1–14 of Test Run have been completed.
Filter Cage
x 12
Figure 21. Filter cage attached to machine.

Power Connection

To assemble machine:
Place HEPA filter in filter cage so air flow direc-
1.
tion arrow points into cage (see Figure 20).
Filter
Cage
HEPA
Filter
Figure 20. Placing HEPA filter in filter cage.
2. Attach filter cage to machine with (12) 1⁄4"-20
Note: If drain valve handle is open, it may
3
⁄4" knob bolts and 1⁄4" fender washers (see
x Figure 21).
interfere with this step.
Air Flow
Direction
Arrow
Before the machine can be connected to the power source, an electrical circuit and connec­tion device must be prepared per the POWER SUPPLY section in this manual, and all previ­ous setup instructions in this manual must be complete to ensure that the machine has been assembled and installed properly.
NOTICE
The Model G0965 is prewired for 230V. If you plan to operate machine at 460V, motor must be rewired, magnetic switch must be replaced, and machine must be connected to a hardwired disconnect switch. Use instructions beginning on Page 17 before referring to 460V Power Connection section.
230V Power Connection
To connect the machine to power for 230V opera­tion, install a 15-20 plug on the end of the power cord per the plug manufacturer's instructions. If no instructions were included, use the wiring diagram on Page 46.
Insert power cord plug into a matching power sup­ply receptacle. The machine is now connected to the power source.
Model G0965 (Mfd. Since 04/23)
If you need to disconnect the machine from power later, pull the plug completely out of the recep­tacle.
-23-
Page 26
Once assembly is complete, test run the machine to ensure it is properly connected to power and safety components are functioning correctly.
If you find an unusual problem during the test run, immediately stop the machine, disconnect it from power, and fix the problem BEFORE operating the machine again. The
table in the
SERVICE section of this manual can help.
DO NOT start machine until all preceding setup instructions have been performed. Operating an improperly set up machine
Serious injury or death can result from
460V Power Connection
Once the 460V voltage conversion beginning on Page 17 has been completed, refer to the follow­ing instructions to connect the machine to power.
To connect the machine to power for 460V opera­tion, move the disconnect switch handle to the ON position, as illustrated below. The machine is now connected to the power source.
Figure 22. Connecting power to machine.

Test Run

Troubleshooting
The Test Run consists of verifying the following: 1) The power supply polarity is correct, 2) the motor powers up and runs correctly, 3) the controls work correctly, 4) the work light turns ON and OFF, and
5) the switch disabling key disables the auxiliary power properly.
To disconnect the machine from the power source, move the disconnect switch handle to the OFF position, as illustrated below. The machine is now disconnected from the power source.
Note: Lock the switch in the OFF position to restrict others from starting the machine.
Figure 23. Disconnecting power from machine.
using this machine BEFORE understanding its controls and related safety information. DO NOT operate, or allow others to operate, machine until the information is understood.
may result in malfunction or unexpect­ed results that can lead to serious injury, death, or machine/property damage.
To test run machine:
Clear all setup tools away from machine.
1.
2. Connect machine to power (refer to Power Connection on Page 23).
-24-
Note: Do not connect auxiliary power cord to
power until instructed later in Test Run.
Model G0965 (Mfd. Since 04/23)
Page 27
3. Press ON button to start machine (see Figure 24).
Swap power supply wires connected to
7.
"1L1" and "3L2" terminals on contactor (see Figure 26).
x 2
Magnetic
Switch
Cover
Figure 24. Location of magnetic switch
components.
4.
Observe motor fan through motor cover (see
Figure 25).
— If motor fan rotates counterclockwise,
power supply polarity is correct. Proceed to Step 10.
— If motor fan rotates clockwise, stop
machine. Phase polarity of incoming power is reversed and needs to be cor­rected. Proceed to Step 5.
ON Button
OFF Button
1L1 Terminal
Figure 26. Location of "1L1" and "3L2" contactor
8.
Install magnetic switch cover.
9. Connect machine to power, press ON button, and repeat Step 4.
Allow machine to run for a few minutes. Verify
10.
motor runs smoothly without any unusual problems or noises.
Press OFF button to turn machine OFF (see
11. Figure 24).
3L2 Terminal
terminals.
Motor Cover
Motor
Fan
Figure 25. Location of motor fan and cover.
5. DISCONNECT MACHINE FROM POWER!
6. Fully loosen (2) screws shown in Figure 24 to
remove magnetic switch cover.
Refer to Compressed Air Supply on Page
12. 29 to connect air supply to machine.
Press AIR PULSE CLEAN button (see Figure
13.
27). You should hear a loud thud if canister
cleaning function is working correctly.
AIR PULSE CLEAN
Button
Figure 27. Location of AIR PULSE CLEAN
button.
Model G0965 (Mfd. Since 04/23)
-25-
Page 28
Releasing air through safety relief valve can be extremely loud. Protect hearing with ANSI-approved hearing protection in following step.
Slowly pull safety relief valve ring for a few
14.
seconds to bleed air from downdraft table air tank (see Figure 28).
Safety Relief
Valve
Auxiliary Power
ON/OFF Switch
Figure 29. Location of auxiliary power ON/OFF
switch.
Move auxiliary power ON/OFF switch right to
18.
turn auxiliary power OFF.
Remove switch disabling key, as shown in
19. Figure 30.
Figure 28. Location of safety relief valve.
— If safety relief valve bleeds air from tank,
and air stops leaking when you release ring, then safety feature of safety relief valve is working correctly. Proceed to Step 15.
— If safety relief valve is stuck or leaks after
ring is released, immediately disconnect air supply as described in Compressed Air Supply on Page 29. Safety relief valve must be replaced before further using downdraft table pneumatic components.
DISCONNECT MACHINE FROM POWER!
15.
Proceed to Assembly on Page 23 to install HEPA filter, then return here to perform remaining Tes t Run steps.
Connect auxiliary power cord to power.
16.
17. Move auxiliary power ON/OFF switch left
to turn auxiliary power ON (see Figure 29).
Work light will illuminate.
Figure 30. Removing switch key from paddle
switch.
20.
Try to turn on work light with auxiliary power
ON/OFF switch. Work light should not turn ON.
— If work light does not turn ON, switch
disabling feature is working correctly. Congratulations! Test Run is complete.
— If work light does turn ON, immediately
turn OFF auxiliary power. Switch disabling feature is not working correctly. This safety feature must work properly before using auxiliary power. Call Tech Support for help.
-26-
Model G0965 (Mfd. Since 04/23)
Page 29

SECTION 4: OPERATIONS

To reduce your risk of serious injury, read this entire manual BEFORE
Always wear welding personal protective equipment, including hood, respirator, gloves, boots, and long sleeves when welding.
using machine.

Operation

This downdraft table features a work light to illu­minate the work area, and an impeller that draws fumes and dust from the table into a three-stage filter system. The side doors can be latched in place or opened to make room for larger workpieces.
Electric or pneumatic grinders (or other hand-held tools) can be attached directly to the machine with the auxiliary outlet and quick-connect coupler, eliminating the need for extension cords or long air hoses that get in the way.
Wear approved respirator, safety goggles, and protective gloves whenever cleaning machine or handling filters to reduce risk of eye, face, and lung injuries
Never operate machine with damaged or worn parts. Never operate machine with fil­ters removed, or filter door open.
If you are not experienced with this type of machine, WE STRONGLY RECOMMEND that you seek additional training outside of this manual. Read books/magazines or get formal training before beginning any proj­ects. Regardless of the content in this sec­tion, Grizzly Industrial will not be held liable for accidents caused by lack of training.
The pneumatic cleaning system knocks dust off of the two canister filters where a dust tray waits to collect it. Both this tray and a drawer under the spark arrestor can be easily removed for dust and slag disposal.
This machine does not substitute the need for a respirator or proper workpiece preparation.
When welding or plasma cutting, make sure you are familiar with the workpiece materials, know what types of fumes will be created, and take the necessary precautions. Many metal coatings will produce poisonous fumes when heated. Strip coatings off at least four inches away from the area of heat application before welding or cutting. It is always better to follow good welding practices and remove coatings that may smoke and pos­sible contaminate the weld.
Model G0965 (Mfd. Since 04/23)
-27-
Page 30
To operate downdraft table:
Put on personal protective equipment required
1.
by operation.
Place workpiece on table. Unlatch side doors
2.
if workpiece extends beyond table surface.
Attach hand-held electric tool to auxiliary
3.
power outlet or air tool to quick-connect coupler.
Turn downdraft table and compressed air
4.
supply ON.
Turn ON work light and auxiliary outlet power
5.
if needed for operation.
Perform operation.
6.
7. Turn downdraft table and auxiliary power
OFF when operation is finished.

Opening Side Doors

Open one or both of the side doors in order to accommodate larger workpieces. Close the doors, when possible, to better direct sparks, fumes, and dust into filter compartments of the table.
Opening Side Door
1. Unlatch (2) side door latches (see Figure 31).
Lift spring plunger out of table in order to
2.
swing door out (see Figure 31).
Spring
Plunger
Use air pulse system to clean canister filters.
8.
9. Allow downdraft table to run for a few minutes
to collect residual fumes from environment.
DISCONNECT MACHINE FROM AIR AND
10.
POWER!
Open drain valve to drain any condensation
11.
from air tank and components.
Close drain valve.
12.
13. While wearing safety goggles, protective
gloves, and NIOSH-approved respirator rated for waste metal type, empty dust drawer and tray.
Inspect compartments for fire hazards and
14.
smoldering combustibles before leaving downdraft table unattended.
Side Door
Latches
Figure 31. Location of side door components.
Closing Side Door
1. Lift spring plunger, swing door closed, then
lower plunger into table (see Figure 31).
Latch (2) side door latches to secure (see
2. Figure 31).
-28-
Model G0965 (Mfd. Since 04/23)
Page 31
Compressed Air
Supply
The Model G0965 features a quick-connect plug for attaching a compressed air supply. When the compressed air is connected, the AIR PULSE CLEAN button can be used to pneumatically clean the canister filters. This table also has a coupler for attaching an air tool to the same air supply. For constant use of these features, keep the air sup­ply connected unless you need to switch air tools, or perform maintenance or service.
When attaching an air supply, use only clean, dry compressed air. For best results, use an in-line air regulator and filter setup similar to the one shown in Figure 33. An in-line regulator will allow you to adjust the pressure of the air supply down to the required operating pressure of 90 PSI.
Both the air input and air output connections are
1
industrial-style quick-connect fittings with a
⁄4"
coupling size. This means the air inlet plug has a
5
plug tip diameter of
3
⁄16" (see Figure 32). The coupler you attach to
⁄16" and a plug tip length of
this plug must also be industrial-style (or univer-
1
sal) and have a coupling size of
⁄4" for the plug to
fully seat in it.
Diameter
Length
Air escaping through fittings can project debris into eyes and is extremely loud. Wear safety glasses and hearing protection when handling pressurized air system.
In-Line
Air/Moisture
Filter
Quick-Connect
Coupler
Figure 32. Measuring industrial-style plug
coupling size.
The downdraft table coupler will require you to attach an air tool with a hose fitted with the same size of industrial-style plug with a hose diameter and thread size of your choosing.
Air Tool
Air
Regulator
Compressor
Figure 33. Typical compressed air supply setup for downdraft table and optional air tool.
Model G0965 (Mfd. Since 04/23)
Hose
w/Plug
Downdraft
Table
-29-
Page 32
Connecting Air Supply
1. Adjust air supply regulator to 0 PSI.
Disconnecting Air Supply
1. Turn downdraft table OFF.
2. Push back sleeve on air supply quick-connect
coupler (see Figure 34).
Quick-Connect
Coupler Sleeve
Figure 34. Air supply quick-connect coupler
sleeve pushed back.
3. With sleeve pushed back, push coupler onto downdraft table air inlet plug, then release coupler sleeve to lock it in place (see Figure 35).
Adjust air supply regulator to 0 PSI.
2.
3. Press AIR PULSE CLEAN button a couple
of times to bleed air from downdraft table air tank and components (see Figure 36).
AIR PULSE CLEAN
Button
Figure 36. Location of AIR PULSE CLEAN
button.
4. Push air supply quick-connect coupler sleeve away from downdraft table to release plug and remove coupler (see Figure 37).
Quick-Connect
Coupler
Air Inlet
Plug
Figure 35. Quick-connect coupler attached to air
inlet plug.
4.
Adjust air supply regulator to 90 PSI.
Note: Air will escape when connection is bro-
ken if components are still pressurized.
Coupler Sleeve
Figure 37. Pushing coupler sleeve to release
plug.
-30-
Model G0965 (Mfd. Since 04/23)
Page 33
Air Pulse Cleaning Canister Filters
In order to use the air pulse cleaning feature, the machine must be connected to a compressed air supply. Refer to Connecting Air Supply on Page
30 before performing the steps below.
Connecting Air Tool
Use the following steps as a guide for attaching an air tool. As there are a wide variety of tool and hose options, your connections may differ slightly from this simple outline.
To air pulse clean canister filters:
Turn downdraft table ON and observe pres-
1.
sure gauge to note current operating pres­sure (see Figure 38).
Pressure Gauge
AIR PULSE CLEAN
Button
Figure 38. Location of pressure gauge and AIR
PULSE CLEAN button.
Items Needed Qty
Air Tool (Rated for 90 PSI) ................................ 1
Air Hose Industrial Quick-Connect Plug
Always wear personal protective equipment required by air tool you are using. Pneumatic grinders, sanders, plasma cutters, etc., require eye protection and respirator to protect against long-term eye and lung damage. Prolonged exposure to loud tools can result in hearing loss without the use of hearing protection.
Confirm air tool trigger or other starting controls are not activated while connecting air tool. Accidental firing can injure operator or bystanders.
............................................................. 1
1
⁄4" ....................... 1
2.
Turn downdraft table OFF.
Press and release AIR PULSE CLEAN but-
3.
ton to pulse air at filters (see Figure 38).
Wait a couple of seconds to allow tank to refill
4.
with air, then repeat Step 3.
Turn downdraft table ON to observe operat-
5.
ing pressure at pressure gauge.
— If operating pressure has decreased and
is below 6 inAq, no further steps are required.
— If operating pressure has not decreased,
or it exceeds 6 inAq, refer to Cleaning/ Replacing Canister Filters on Page 37 to remove and clean filters.
To connect air tool:
Push back sleeve on downdraft table quick-
1.
connect coupler, insert air hose plug into coupler, then release coupler sleeve to lock it in place (see Figure 39).
Coupler Sleeve
Quick-Connect
Coupler
Air Hose
Plug
Model G0965 (Mfd. Since 04/23)
Figure 39. Inserting plug into coupler.
-31-
Page 34
Connect other end of hose to air tool.
2.
3. Disconnect air tool from hose.
Note: Refer to air tool instructions for speci-
fications, method of connection, and proper use of tool.
IMPORTANT: Compressed air supply con-
nected to Model G0965 must be adjusted to 90 PSI. Downdraft table air components are not rated for higher pressure and AIR PULSE CLEAN button will not function properly at a lower pressure. If air tool requires different operating pressure, you must use separate air supply.
Disconnecting Air Tool
1. Adjust air supply regulator to 0 PSI.
2. Press AIR PULSE CLEAN button a couple
of times to bleed air from downdraft table air tank and components (see Figure 40).
4. Push downdraft table coupler sleeve toward downdraft table to release air hose plug (see
Figure 41).
Note: Air will escape when connection is bro-
ken if components are still pressurized.
Coupler Sleeve
Quick-Connect
Coupler
Figure 41. Pushing coupler sleeve to release
plug.
Air Hose
Plug
AIR PULSE CLEAN
Button
Figure 40. Location of AIR PULSE CLEAN
button.
-32-
Model G0965 (Mfd. Since 04/23)
Page 35
ACCESSORIES
Installing unapproved accessories may
order online at www.grizzly.com or call 1-800-523-4777

SECTION 5: ACCESSORIES

cause machine to malfunction, resulting in serious personal injury or machine damage. To reduce this risk, only install accessories recommended for this machine by Grizzly.
NOTICE
Refer to our website or latest catalog for additional recommended accessories.
Model G0965 Replacement Filters
T33835—Aluminum Mesh Filter for G0965
This mesh filter arrests sparks and stops larger pieces of metal from reaching the other filters. 630 x 285 x 22mm.
T33836—Canister Filter for G0965
The T33836 canister filter filters 95% of particles from 0.2–2 microns in size. Removing these par­ticles helps the unit maintain airflow and increase filtration efficiency. This is especially vital to extending the life of the HEPA filter. 285 x 330mm.
Figure 42. T33835 Aluminum Mesh Filter.
Figure 43. T33836 Canister Filter.
T33837—HEPA Filter for G0965
This HEPA filter filters 99.99% of particles 0.3 microns in size and has a 134.5 square foot sur­face area. 457 x 508 x 150mm.
Figure 44. T33837 HEPA Filter.
Model G0965 (Mfd. Since 04/23)
-33-
Page 36

SECTION 6: MAINTENANCE

To reduce risk of shock or accidental startup, always disconnect machine from power before adjustments,
Semi-Annual Maintenance
• Check compressed air connections inside motor compartment for leaks. If soapy water at suspected leak creates bubbles, air is escaping. Repair or replace affected parts.
maintenance, or service.

Cleaning

Eye injury hazard! Always wear safety glasses when maintaining pressurized air system.

Schedule

For optimum performance from this machine, this maintenance schedule must be strictly followed.
Ongoing
To minimize your risk of injury and maintain proper machine operation, shut down the machine imme­diately if you ever observe any of the items below, and fix the problem before continuing operations:
• Fire hazards or smoldering combustibles.
• Loose mounting bolts.
• Damaged filters, seals, valves.
• Worn or damaged wires. Any other unsafe condition.
•
Daily Maintenance
• Check operating pressure. If operating pres-
sure exceeds 6 inAq, refer to Cleaning/ Replacing Canister Filters on Page 37.
• Empty dust tray and drawer.
• Open drain valve to drain any condensation.
Weekly Maintenance
• Clean/vacuum dust buildup from work area
and outside of machine.
Monthly Maintenance
• Clean/vacuum dust buildup from inside
-34-
machine and off motor.
Once a week, use a vacuum equipped with a HEPA filter to remove dust and fume buildup from the outside of the machine. Once a month, open the maintenance door and remove the filters to clean inside the machine. Wipe any remaining dust with a disposable cloth that has been wet with water. Wear protective gloves, ANSI-approved safety goggles, and a NIOSH-approved respira­tor when cleaning the machine to protect hands against sharp metal chips and protect against any airborne particles disturbed by cleaning.
IMPORTANT: DO NOT use compressed air to clean the machine—especially if indoors—as it will likely cause unnecessary dust to become air­borne and can damage the filters.
Wear ANSI-approved safety goggles, NIOSH­approved respirator, and protective gloves when removing, cleaning, and replacing filters. Carefully minimize amount of dust allowed to become airborne, and prevent spread of dust onto hands or clothing. Dispose of all waste properly according to local regulations for material type.
DO NOT clean or degrease machine with any form of chlorinated hydrocarbons. When introduced to arc welding operations, chlo­rinated hydrocarbons produce phosgene gas which can result in serious injury and even death.
Model G0965 (Mfd. Since 04/23)
Page 37
Draining
Emptying Dust Tray
Condensation
Some water may accumulate in the air tank and fittings depending on usage and humidity. Drain condensation from these components daily to increase their lifespan and to prevent tank corrosion.
To drain condensation:
DISCONNECT MACHINE FROM POWER
1.
AND AIR!
Place end of drain valve hose in bucket or
2.
other collection container.
Move drain valve handle to open drain valve
3.
and drain condensation (see Figure 45).
Drain Valve
Handle
& Dust Drawer
Empty the dust tray and drawer at the end of the day's use. Do not store the dust near heat or any­thing likely to produce sparks, as some types of metal dust can be flammable.
If you are not disposing of the collected metal dust immediately, keep it in an approved, closed-top metal container stored away from fire hazards until you are ready to do so.
Wear safety goggles, respirator, and protective gloves rated for operational fumes and waste metal type when removing filters, tray, and drawer. Empty only into approved container, taking care to minimize amount of dust allowed to become airborne, and prevent spread onto hands and clothing.
Figure 45. Drain valve handle open.
Items Needed Qty
ANSI-Approved Safety Goggles ...................1 Pr.
NIOSH-Approved Respirator
Protective Gloves..........................................1 Pr.
Vacuum Cleaner w/HEPA Filter
To empty dust tray and drawer:
DISCONNECT MACHINE FROM POWER
1.
AND AIR!
If you have just turned machine OFF, wait a few minutes for dust inside machine to settle before proceeding with following steps.
Put on personal protective equipment.
2.
3. Pull (2) maintenance door handles to open
maintenance door.
............................. 1
......................... 1
Model G0965 (Mfd. Since 04/23)
-35-
Page 38
Loosen knob shown in Figure 46, then slide
4.
latch plate right.
Latch Plate
Dust Drawer
Handle
Wave Insert
(1 of 3)
Dust Tray
Figure 48. Location of dust collection
components.
Figure 46. Location of filter retaining knob and
latch plate.
5.
Rotate pivot frames down, then slide canister
filters out of machine (see Figure 47).
Pivot
Frames
Canister Filter
(1 of 2)
Figure 47. Pivot frames rotated down to release
canister filters.
9. Vacuum accumulated dust from dust drawer, dust tray, and wave inserts.
Place wave inserts in dust tray, then install
10.
tray and dust drawer in machine.
Install canister filters in machine, then rotate
11.
pivot frames up and slide latch plate left until it engages pin (see Figure 49).
Tighten knob shown in Figure 49 to secure.
12.
Pivot
Frame
(1 of 2)
Pin
Latch Plate
Pull dust drawer handle shown in Figure 48
6.
to remove drawer from under spark arrestor filter.
Lift and remove dust tray from machine (see
7. Figure 48).
Remove (3) wave inserts from dust tray (see
8. Figure 48).
-36-
Figure 49. Canister filters secured in machine.
13.
Close maintenance door and secure with
maintenance door handles.
Dispose of collected dust according to local
14.
regulations.
Model G0965 (Mfd. Since 04/23)
Page 39
Cleaning/Replacing
Canister Filters
Remove and clean the canister filters when the operating pressure on the pressure gauge exceeds 6 inches of water (inAq). Replace the filters when cleaning does not improve perfor­mance.
Always clean the filters outdoors when possible. However, take special care to avoid contaminating the environment. When cleaning or replacing the filters, always inspect them and replace the filters if ANY damage or tears are found.
IMPORTANT: DO NOT use compressed air to clean the filters as it will likely cause a large amount of dust to become airborne and could also damage the filters.
2. Put on personal protective equipment.
3. Pull (2) maintenance door handles to open
maintenance door.
Loosen knob shown in Figure 50, then slide
4.
latch plate right.
Latch Plate
Figure 50. Location of filter retaining knob and
latch plate.
Wear safety goggles, respirator, and protective gloves rated for operational fumes and waste metal type when removing and cleaning filters. Take care to minimize amount of dust allowed to become airborne, and prevent spread onto hands and clothing.
Items Needed Qty
ANSI-Approved Safety Goggles ...................1 Pr.
NIOSH-Approved Respirator
Protective Gloves..........................................1 Pr.
Soft Brush Vacuum Cleaner w/HEPA Filter
Replacement Filters........................... As Needed
To clean/replace canister filters:
1.
DISCONNECT MACHINE FROM POWER
AND AIR!
.......................................................... 1
............................. 1
......................... 1
5.
Rotate pivot frames down, then slide canister
filters out of machine (see Figure 51).
Pivot
Frames
Canister Filter
(1 of 2)
Figure 51. Pivot frames rotated down to release
canister filters.
If you have just turned machine OFF, wait a few minutes for dust inside machine to settle before proceeding with following steps.
Model G0965 (Mfd. Since 04/23)
-37-
Page 40
Move aluminum mesh filter up in order to
6.
remove it from machine (see Figure 52).
Install aluminum mesh filter so air flow direc-
9.
tion arrow on filter points in direction of machine air flow (see Figure 54).
Aluminum
Mesh Filter
Figure 52. Location of aluminum mesh filter.
7. Flush aluminum mesh filter with water in
enclosed container and allow filter to air dry.
— If filter is worn, damaged, or too clogged to
clean, replace filter (Model T33835).
Use soft brush and vacuum to clean dust
8.
from pleats on canister filter, then examine filters and gaskets (see Figure 53).
IMPORTANT: DO NOT use water to clean
canister filters. Doing so will damage filters and reduce filtration.
Air Flow Direction
Arrow
Figure 54. Location of aluminum mesh filter air
flow direction arrow.
Install canister filters in machine, then move
10.
pivot frames up and slide latch plate left until it engages pin (see Figure 55).
Tighten knob shown in Figure 55 to secure
11.
filters.
Pivot
Frames
(1 of 2)
Pin
Latch Plate
Gasket
Figure 53. Location of canister filter gasket.
— If gasket or filter is damaged, or you have
already removed and cleaned canister filters and operating pressure has not improved, replace filter(s) (Model T33836).
-38-
Figure 55. Canister filters secured in machine.
12.
Close maintenance door and secure with
maintenance door handles.
Dispose of any old filters, water used to clean
13.
aluminum mesh filter, and any waste collect­ed in vacuum according to local regulations.
Connect downdraft table to power and turn
14.
it ON to observe operating pressure at pres­sure gauge.
Model G0965 (Mfd. Since 04/23)
Page 41
— If operating pressure has decreased and
is below 6 inAq, no further steps are required.
— If operating pressure has not decreased,
or it exceeds 6 inAq, replace canister filters, then repeat Step 14. If operating pressure still exceeds 6 inAq, refer to

Replacing HEPA Filter on Page .

2. Put on personal protective equipment.
3. Remove (12) knob bolts and fender washers
shown in Figure 56 to remove filter cage.
Filter Cage
Replacing
HEPA Filter
Replacing the HEPA filter should rarely be neces­sary. However, if your machine has poor air flow efficiency, and cleaning/replacing the canister fil­ters does not remedy the situation, use the steps below.
Wear safety goggles, respirator, and protective gloves rated for operational fumes and waste metal type when handling filters. Take care to minimize amount of dust allowed to become airborne, and prevent spread onto hands and clothing.
Items Needed Qty
ANSI-Approved Safety Goggles ...................1 Pr.
NIOSH-Approved Respirator
Protective Gloves..........................................1 Pr.
Replacement Filter (Model T33837)
............................. 1
.................. 1
x 12
Figure 56. Location of filter cage and fasteners.
4.
Remove old HEPA filter from filter cage.
5. Place new HEPA filter in filter frame so air flow direction arrow points into cage (see Figure 57).
Filter
Cage
HEPA
Filter
Air Flow
Direction
Arrow
To replace HEPA filter:
DISCONNECT MACHINE FROM POWER
1.
AND AIR!
If you have just turned machine OFF, wait a few minutes for dust inside machine to settle before proceeding with following steps.
Model G0965 (Mfd. Since 04/23)
Figure 57. Placing HEPA filter in filter cage.
6.
Attach filter cage to machine with knob bolts
and fender washers removed in Step 3.
Note: If drain valve handle is open, it may
interfere with this step.
-39-
Page 42
Review the troubleshooting procedures in this section if a problem develops with your machine. If you need
the
serial number and manufacture date of your machine before calling.

SECTION 7: SERVICE

replacement parts or additional help with a procedure, call our Technical Support. Note: Please gather

Troubleshooting

Motor & Electrical
Symptom Possible Cause Possible Solution
Machine does not start, or power supply breaker immediately trips after startup.
Motor rotates clockwise.
Machine stalls or is underpowered.
Machine has vibration or noisy operation.
Work light AND auxiliary power tool do not turn ON, or auxiliary power supply breaker immediately trips after startup.
1. Incorrect power supply voltage or circuit size.
2. Plug/receptacle at fault/wired incorrectly.
3. Power supply circuit breaker tripped or fuse blown.
4. Motor wires connected incorrectly.
5. Thermal overload relay has tripped/at fault.
6. Contactor not energized/at fault.
7. Wiring broken, disconnected, or corroded.
8. ON button loose/misadjusted/at fault.
9. Auxiliary contactor at fault.
10. Motor or motor bearings at fault.
1. Power connections are wired out of phase. 1. Correct phase polarity (Page 25).
1. Motor wires connected incorrectly.
2. Downdraft table is undersized.
3. Plug/receptacle at fault/wired incorrectly.
4. Motor overheated.
5. Extension cord too long.
6. Contactor not energized/at fault.
7. Motor or motor bearings at fault.
1. Motor loose.
2. Motor fan rubbing on fan cover.
3. Motor bearings at fault.
1. Switch disabling key removed.
2. Circuit breaker tripped.
3. Incorrect power supply voltage or circuit size.
4. Power supply circuit breaker tripped or fuse blown.
5. Wiring broken, disconnected, or corroded.
6. ON/OFF switch or circuit breaker at fault.
1. Ensure correct power supply voltage and circuit size (Page 13).
2. Test for good contacts; correct wiring (Page 45).
3. Ensure circuit is free of shorts. Reset circuit breaker or replace fuse.
4. Correct motor wiring connections (Page 45).
5. Reset. Adjust or replace if at fault.
6. Test all legs for power; replace if necessary.
7. Fix broken wires or disconnected/corroded connections (Page 45).
8. Tighten/adjust/replace button.
9. Replace auxiliary contactor.
10. Replace motor.
1. Correct motor wiring connections (Page 45).
2. Use larger, more powerful downdraft table.
3. Test for good contacts; correct wiring (Page 45).
4. Clean motor, let cool, and reduce workload.
5. Move machine closer to power supply; use shorter extension cord (Page 14).
6. Test all legs for power; repair/replace if at fault.
7. Replace motor.
1. Replace damaged or missing bolts/nuts or tighten if loose.
2. Fix/replace fan cover; replace loose/damaged fan.
3. Test by rotating shaft; rotational grinding/loose shaft requires bearing replacement.
1. Install switch disabling key.
2. Reset circuit breaker (Page 5).
3. Ensure correct power supply voltage and circuit size (Page 13).
4. Ensure circuit is free of shorts. Reset circuit breaker or replace fuse.
5. Fix broken wires or disconnected/corroded connections (Page 45).
6. Replace switch/circuit breaker.
-40-
Model G0965 (Mfd. Since 04/23)
Page 43
Motor & Electrical (Cont.)
Symptom Possible Cause Possible Solution
Work light does not illuminate.
Work light illuminates but tool connected to auxiliary power does not turn ON.
Work light and auxiliary power stalls or is underpowered.
1. Bulb burnt out.
2. Wiring broken, disconnected, or corroded.
3. Circuit board at fault.
1. Wiring broken, disconnected, or corroded.
2. Auxiliary 5-15 receptacle at fault/wired incorrectly.
1. Extension cord too long. 1. Move machine closer to power supply; use shorter
1. Replace work light.
2. Fix broken wires or disconnected/corroded connections (Page 45).
3. Inspect/replace if at fault.
1. Fix broken wires or disconnected/corroded connections (Page 45).
2. Test for good contacts; correct wiring (Page 45).
extension cord (Page 16).
Operation
Symptom Possible Cause Possible Solution
Machine does not adequately collect fumes or dust; poor performance.
Loud, repetitious noise, or excessive vibration coming from machine (non­motor related).
Air pulse clean will not function or is underpowered.
1. Maintenance door is not fully closed.
2. Table intake/airflow is blocked.
3. Power connections are wired out of phase; impeller is rotating in wrong direction.
4. Collecting wrong material.
5. Dust tray/drawer is full.
6. Filter(s) clogged/at end of life.
7. Seals/gaskets are leaking.
8. Downdraft table is undersized.
1. Component loose.
2. Casters not locked; casters or machine feet not adjusted correctly.
3. Workpiece loose.
4. Impeller damaged and unbalanced.
5. Impeller loose on motor shaft.
1. No compressed air supply is attached.
2. Drain valve is open.
3. Air supply hose or delivery system is too long.
4. Air supply regulator needs to be adjusted for higher airflow delivery; regulator at fault.
5. Safety relief valve at fault/leaking.
6. Compressor is undersized.
7. Air supply filter or in-line filter is damaged or clogged (if used).
8. Air supply in-line water separator is full (if used).
1. Securely latch maintenance door.
2. Clear blockages.
3. Correct phase polarity (Page 25).
4. Only collect non-combustible metal and metal fumes with this machine.
5. Empty dust tray/drawer (Page 35).
6. Clean/replace canister filter(s) (Page 37), replace HEPA filter (Page 39).
7. Seal leaks.
8. Use larger, more powerful downdraft table.
1. Replace damaged or missing bolts/nuts or tighten if loose.
2. Lock casters; adjust casters or machine feet.
3. Use correct holding fixture and reclamp workpiece.
4. Inspect impeller for buildup, cracks or damage; clean impeller, replace if damaged.
5. Secure impeller; replace motor and impeller as a set if motor shaft and impeller hub are damaged.
1. Attached compressed air supply (Page 29).
2. Close drain valve (Page 35).
3. Use shorter hose/delivery system.
4. Adjust regulator to higher airflow delivery (DO NOT exceed 90 PSI); replace regulator.
5. Test/replace.
6. Use compressor capable of higher airflow delivery.
7. Replace air supply filter or in-line filter assembly.
8. Drain air supply water separator.
Model G0965 (Mfd. Since 04/23)
-41-
Page 44
Operation (Cont.)
Symptom Possible Cause Possible Solution
Air pulse clean will not function or is underpowered.
Attached air supply from compressor is dirty or excessively moist.
Safety relief valve leaks.
Connected air tool has low supply pressure, but air pulse clean is NOT underpowered.
Connected air tool has watery discharge or gets cold and freezes up with ice during use.
Connected air tool has oily discharge.
9. Air leaks in air supply hose or delivery system.
10. Control or pulse jet valve at fault.
1. Downdraft table tank needs to be drained.
2. In-line water separator is full (if used).
3. In-line filter or water separator is needed in air supply line.
4. Delivery pipes are dirty (if used).
1. Safety relief valve at fault. 1. Test/replace.
1. Air tool hose is too long.
2. Air tool in-line regulator needs to be adjusted for higher airflow delivery; air tool in-line regulator at fault (if used).
3. Compressor is undersized.
4. Air tool in-line filter is damaged or clogged (if used).
5. Air tool in-line water separator is full (if used).
6. Air leaks in air tool hose.
1. Downdraft table tank needs to be drained.
2. In-line water separator is full (if used).
3. Ambient environment has too much humidity.
1. Downdraft table tank needs to be drained.
2. Air tool in-line oiler is out of adjustment (if used).
3. In-line filter is damaged or missing (if used).
9. Check air hose/delivery system and all connections for leaks.
10. Test/replace.
1. Open drain valve to drain condensation, then close (Page 35).
2. Drain water separator.
3. Install in-line filter and water separator in air supply line.
4. Remove delivery pipes; clean out and replace.
1. Use shorter hose.
2. Adjust air tool in-line regulator to higher airflow delivery (DO NOT exceed pressure rating of air tool); replace air tool in-line regulator.
3. Use smaller air tool or compressor capable of higher airflow delivery.
4. Replace air tool filter or in-line filter assembly.
5. Drain air tool water separator.
6. Check air tool hose and all connections for leaks.
1. Open drain valve to drain condensation, then close (Page 35).
2. Drain water separator.
3. Install in-line air dryer and water separator.
1. Open drain valve to drain condensation, then close (Page 35).
2. Adjust air tool in-line oiler drip ratio or use correct viscosity oil.
3. Replace filter or in-line filter assembly.
-42-
Model G0965 (Mfd. Since 04/23)
Page 45

SECTION 8: PNEUMATIC SYSTEM

Before making any changes to the pneumatic system on your machine, refer to Page 11 for safety informa- tion about compressed air to reduce your risk of injury.

Pneumatic System Diagram

Air Supply
90 PSI
Blow
Tubes
Safety Relief
Valve
High-Flow
Pulse Jet
Valve
Tank
Drain Valve
Control Valve
Air Tool
Pre-Filter Chamber
Post-Canister
Filter Chamber
Model G0965 (Mfd. Since 04/23)
Pressure Gauge
-43-
Page 46

Pneumatic Component Photos

Air Supply
Connection
Air Tool
Pressure
Gauge
Drain Valve
Figure 58. Outer pneumatic components.
Tank
Connection
Safety
Relief
Valve
Pulse Jet Valve
To Blow
Tubes
To Pulse
Jet Valve
Control Valve
To Pulse
Jet Valve
Figure 60. Control valve.
To Pressure
Gauge
Figure 59. Tank and pulse jet valve.
Blow Tube
Figure 61. Blow tubes.
-44-
Model G0965 (Mfd. Since 04/23)
Page 47
These pages are current at the time of printing. However, in the spirit of improvement, we may make chang­es to the electrical systems of future machines. Compare the manufacture date of your machine to the one
number and manufacture date of your
machine before calling. This information can be found on the main machine label.
machine

SECTION 9: WIRING

stated in this manual, and study this section carefully.
If there are differences between your machine and what is shown in this section, call Technical Support at (570) 546-9663 for assistance BEFORE making any changes to the wiring on your machine. An updated wiring diagram may be available. Note: Please gather the serial

Wiring Safety Instructions

SHOCK HAZARD. Working on wiring that is con-
nected to a power source is extremely dangerous. Touching electrified parts will result in personal injury including but not limited to severe burns, electrocution, or death. Disconnect the power from the machine before servicing electrical com­ponents!
MODIFICATIONS. Modifying the wiring beyond what is shown in the diagram may lead to unpre­dictable results, including serious injury or fire. This includes the installation of unapproved after­market parts.
WIRE CONNECTIONS. All connections must be tight to prevent wires from loosening during machine operation. Double-check all wires dis­connected or connected during any wiring task to ensure tight connections.
CIRCUIT REQUIREMENTS. You MUST follow the requirements at the beginning of this manual when connecting your machine to a power source.
WIRE/COMPONENT DAMAGE. Damaged wires or components increase the risk of serious per­sonal injury, fire, or machine damage. If you notice that any wires or components are damaged while performing a wiring task, replace those wires or components.
MOTOR WIRING. The motor wiring shown in these diagrams is current at the time of printing but may not match your machine. If you find this to be the case, use the wiring diagram inside the motor junction box.
CAPACITORS/INVERTERS. Some capacitors and power inverters store an electrical charge for up to 10 minutes after being disconnected from the power source. To reduce the risk of being shocked, wait at least this long before working on capacitors.
EXPERIENCING DIFFICULTIES. If you are expe­riencing difficulties understanding the information included in this section, contact our Technical Support at (570) 546-9663.
The photos and diagrams included in this section are best viewed in color. You can view these pages in color at www.grizzly.com.
Model G0965 (Mfd. Since 04/23)
-45-
Page 48
WORK LIGHT
GOLDEN GWDE120

Wiring Diagram (Main Power Supply 230V)

Circuit Board
PL18-36W*1
MAG SWITCH 230V
NHD MS1-09D3H7N83P
= For phase converter wild wire (if used)
A1
1L1 5L3 13NO3L2
Contactor
NHD
C09D10H7
230V
2T1
6T3
A2
17
NHD
1PS
18
14NO4T2
AUX POWER
CONTROL BOX
Circuit
Breaker
Hot
Ground
GND
5-15 Receptacle
RONG FENG
14SS-6B-1-NY 125V 15A
Fluorescent Bulb
PHILIPS TLD 18W/865
GND
7A
250V
Neutral
JI-HONG J9301A 20A 125V
ZING EAR
ZE-700S-7
ON/OFF Switch
Hot
Ground
5-15 Plug
120 VAC
Neutral
A2
8
6
6.5
7.5
OL Relay
7
NHD NTH-8 3PE
98 97 96 95
2T1 4T2 6T3
Ground
Hot
Hot
Hot
O R
230 VAC
15-20 PLUG
(as recommended)
MOTOR 230V/460V
7
4
7
1
2
8
4
5
6
9
3
6
9
Prewired 230V
1
2
8
3
Ground
-46-
READ ELECTRICAL SAFETY
ON PAGE 45!
Model G0965 (Mfd. Since 04/23)
Page 49

Electrical Component Photos

Figure 64. Motor junction box wiring (230V).
Figure 62. Magnetic switch wiring (230V).
Figure 63. Work light wiring.
Figure 65. Auxiliary power control box wiring.
Model G0965 (Mfd. Since 04/23)
READ ELECTRICAL SAFETY
ON PAGE 45!
-47-
Page 50
WORK LIGHT
GOLDEN GWDE120

Wiring Diagram (Main Power Supply 460V)

Circuit Board
PL18-36W*1
MAG SWITCH 460V
NHD MS1-09D3S7N43P
= For phase converter wild wire (if used)
A1
1L1 5L3 13NO3L2
Contactor
NHD
C09D10S7
460V
2T1
6T3
A2
17
NHD
1PS
18
14NO4T2
AUX POWER
CONTROL BOX
Circuit
Breaker
Hot
GND
Ground
5-15 Receptacle
RONG FENG
14SS-6B-1-NY 125V 15A
Fluorescent Bulb
PHILIPS TLD 18W/865
GND
7A
250V
Neutral
JI-HONG J9301A 20A 125V
ZING EAR
ZE-700S-7
ON/OFF Switch
Hot
Ground
5-15 Plug
120 VAC
Neutral
A2
3.2
2.9
3.5
98 97 96 95
OL Relay
4
NHD NTH-4 3PE
2T1 4T2 6T3
Ground
Hot
Hot
Hot
O R
3-PHASE 460 VAC
DISCONNECT SWITCH
(as recommended
MOTOR 230V/460V
7
4
7
1
2
4
5
8
6
9
3
6
9
1
2
3
Ground
Rewired 460V
)
-48-
READ ELECTRICAL SAFETY
ON PAGE 45!
Model G0965 (Mfd. Since 04/23)
Page 51

SECTION 10: PARTS

We do our best to stock replacement parts when possible, but we cannot guarantee that all parts shown are available for purchase. Call (800) 523-4777 or visit www.grizzly.com/parts to check for availability.

Main

82
53
79
77
39
80
80
39
12
13
16
(460V Conversion Only)
58X
16
10
11
12
15
58X-1
58X-2
53
8
58X-3
81
7
8
7
86
58X-4
83
90
45
39
87
41
84
89
40
43
44-6
78
91
42
41
42
44
44-3
45
91
65
30
80
80
46
80
66
31
3
90
4 19
32
47
44-5
39
39
39
81
93
48
45
44-4
44-2
16
5
6
57
33
94
44-1
89
87
34
81
6
35
16
50
67
49
22
64
73
21
58-1
58-2
64
63
69-2
69-4
5 4
58-3
58-4
69-1
69-3
74
41
76
75
70
5
71
21
50
22
21
59
39
29
61
4
22
4
22
52
68
25
27
28
21
60
99
53
45
55
39
62
21
26
58
69
22
21
96
53
72
20
18
24
23
22
64
54
54
51
4
4
21
36
37
38
57
56
5 4
98
97
19
5
4
45
90
45
92
9
17
1
16
2
6
85
90
91
91
14
2 4
5
88
Model G0965 (Mfd. Since 04/23)
BUY PARTS ONLINE AT GRIZZLY.C OM !
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-49-
Page 52
Main Parts List
REF PART # DES CRIP TI ON REF P ART # DES CRIP TI ON
1 P0965001 MACHINE B ODY 54 P0965054 COMPRESSI ON LATCH ASSEMBY 2 P0965002 CASTER 3" SWIVEL 55 P0965055 FLAT HD CAP SCR M5-.8 X 14 3 P0965003 CASTER 3" LOCKING 56 P0965056 PRESSURE GAUGE 0-10"/H20 4 P0965004 FLAT WASHER 5/16 57 P0965057 HOSE 5 X 8 X 1500MM 5 P0965005 HEX BOLT 5/16-18 X 3/4 58 P0965058 MAGNETI C SWITCH 230V NHD MS1-09D3H7N83P 6 P0965006 LOCK WASHER 5/16 58-1 P0965058-1 CONTACTO R NHD C-09 D10 H7 23 0V 7 P0965007 HOSE FITTING 3/4 PT STRAIGHT BARBED 58-2 P0965058-2 OL RELAY NHD NTH-8 3PE 6-8A 8 P0965008 HOSE CLAMP 3/4" 58-3 P0965058-3 MAGNE TI C S WI TCH COVE R 9 P0965009 HOSE 3/4" X 16" 58-4 P0965058-4 AUX. CONTACTOR NHD 1P 1A 600V 10 P0965010 U-BOLT 3/8-16 X 1, 1-1/8 58X P0965058X MAGNETIC SWITCH 460V NHD MS1-09D3S7N43P 11 P0965011 CAP 3/4 PT 58X-1 P0965058X-1 CONTACTOR NHD C-09D10S7 460V 12 P0965012 PIPE 3/ 4 PT X 8-5/16 PERFORATED 58X-2 P0965058X-2 OL RELAY NHD NTH-4 3PE 2.9-4A 13 P0965013 T-FI TTI NG 3/ 4 PT 58X-3 P0965058X-3 MAG NETI C SWI TCH COV ER 14 P0965014 FLANGE NUT 3/8-16 58X-4 P0965058X-4 AUX. CONTACTOR NHD 1P 1A 600V 15 P0965015 COVER PLATE 59 P0965059 POWER CORD 14G 4W 118" 16 P0965016 TAP SCREW #8 X 1/2 60 P0965060 MOTOR CORD 14G 4W 59" 17 P0965017 LA TCH 61 P0965061 DUST DRAWE R 18 P0965018 AI R TANK 62 P0965062 DRAWER HA NDLE 19 P0965019 HEX NUT 5/16-18 63 P0965063 DUS T TRAY 20 P0965020 SAFETY RELIEF VALVE 64 P0965064 WAVE INSERT 21 P0965021 HOSE FITTING 1/4 PT STRAIGHT BARBED 65 P0965065 HEX BOLT 5/16-18 X 1 22 P0965022 HOSE CLAMP 1/4" 66 P0965066 FLAT WASHER 8 X 30 X 2MM 23 P0965023 HOSE 1/4" X 18" 67 P0965067 IMPELLER 12-1/8" 24 P0965024 HIGH-FLOW PULSE VALVE 68 P0965068 MOTOR BRACKET 25 P0965025 PIPE 3/ 4 PT X 4-11/16" 69 P0965069 MOTOR 2HP 230V/460V 3PH 26 P0965026 CONNE CTOR 3/ 4 PT STRA I G HT 69-1 P0965069-1 MOTOR FA N COVER 27 P0965027 HOSE 1/4" X 21-11/16 69-2 P0965069-2 MOTOR FA N 28 P0965028 T-FI TTI NG 1/ 4 PT 69-3 P0965069-3 JUNCTI O N BOX 29 P0965029 HOSE 1/4" X 8-11/16" 69-4 P0965069-4 BALL BEARING 6305ZZ 30 P0965030 HOSE FITTING 1/4 NPT (MALE) 70 P0965070 HEX BOLT 5/ 16-18 X 1-1/2 31 P0965031 BALL DRAIN VALVE 1/4 PT 71 P0965071 LOCK NUT 5/16-18 32 P0965032 ELBOW FITTING 1/4 PT 90 DEG BARBED 72 P0965072 HEPA FILTER 457 X 508 X 150MM 33 P0965033 ELBOW FITTING 1/4 PT X 1/4 NPT 73 P0965073 FIL TER CAGE 34 P0965034 HOSE FITTING 1/4 NPT (FEMALE) 74 P0965074 KNOB BOLT 1/4-20 X 3/4, 6-LOBE, D35 35 P0965035 COMPRESSION FITTING 1/4PT X 8MM 75 P0965075 TABLE GRATE W/HOLES (LEFT) 36 P0965036 CONTROL VALVE SHAKO MSV9832-02PBB 76 P0965076 TABLE GRATE W/HOLES (RIGHT) 37 P0965037 FITTING 1/4 PT X 5/16" 77 P0965077 SIDE DOOR (LEFT) 38 P0965038 MUFFLE R 1/ 4 PT 78 P0965078 S I DE DOO R (RI GHT) 39 P0965039 CAP SCREW M5-.8 X 12 79 P0965079 BACK WALL 40 P0965040 LATCH BASE 80 P0965080 HING E 41 P0965041 FENDE R WASHE R 1/4 81 P0965081 STRI KE PLATE SIDE DOOR 42 P0965042 HEX BOLT 1/4-20 X 3/4 82 P0965082 TOP COVER 43 P0965043 FILTER ALUMINUM MESH 630 X 285 X 22MM 83 P0965083 WORK LI GHT ASSEMBLY GOLDEN GWDE120 44 P0965044 AUX POWER CONTROL BOX ASSEMBLY 84 P0965084 WORK L I GHT CLA MP 44-1 P0965044-1 ON/OFF SWITCH J I-HONG J9301A 20A/ 125V 85 P0965085 ADJUSTABLE FOOT M16-2 X 150 44-2 P0965044-2 CIRCUIT BREAKER ZE-700S-7 250VAC 7A 86 P0965086 HEX NUT M1 6-2 44-3 P0965044-3 RECEPTACLE 5-15 125V 15A 87 P0965087 TABLE PANEL GASKET 44-4 P0965044-4 TAP SCREW 5/32 X 1 88 P0965088 MAINTENANCE DOOR GASKET 44-5 P0965044-5 CONTROL BOX COVER 89 P0965089 TABLE PANEL W/ HOLES 44-6 P0965044-6 CONTROL BOX HOUSING 90 P0965090 HANDLE 45 P0965045 PHLP HD SCR 10-24 X 5/8 91 P0965091 HEX NUT 10-24 46 P0965046 PIVOT FRAME (LEFT) 92 P0965092 L-HANDLE SPRING PLUNGER 47 P0965047 PI VO T FRAME (RI GHT) 93 P0965093 ACORN NUT 5 / 16- 18 48 P0965048 LATCH PLATE 94 P0965094 FENDER WA SHER 5/ 16 49 P0965049 KNOB BOLT 5/16-18 X 1, 5-LOBE, D20 96 P0965096 PIPE 3/4 PT X 1-3/16" 50 P0965050 CANI STE R FI LTER 97 P0965097 SPACER 51 P0965051 MAI NTENA NCE DOOR 98 P0965098 THUMB SCREW M6 -1 X 30 52 P0965052 HI NGE 99 P0965099 STRAI N RELIEF TYPE-3 PG13.5 53 P0965053 FLA NGE NUT M5 -.8
-50-
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Model G0965 (Mfd. Since 04/23)
Page 53

Labels & Cosmetics (Front)

G0965
101
106
REF PART # DES CRIPTIO N REF PART # DES CRIPTIO N
109
Max. Receptacle Load: 7A
102
108
INJURY HAZARD!
Do not open door while machine is connected to power or impeller is in motion.
107
WARNING!
103
S
E
L
C
U
P
R
I
A
102
Specifications
Motor: 2 HP, 230V/460V, 3-Phase, 60 Hz Prewired Voltage: 230V Full-Load Current Rating at 230V: 6.6A Full-Load Current Rating at 460V: 3.3A Auxiliary Power Req.: 120V, 1-Phase, 60 Hz Max. Auxiliary Full-Load: 7A Table Size: 35-5/8" x 44" Table Load Capacity: 1543 lbs. Air Suction Capacity: 1350 CFM Filter 1: Spark Arrestor, Aluminum Mesh Filter 2: 0.2–2 Microns @ 95%, Canister Filter Filter 3: 0.3 Microns @ 99.99%, HEPA Filter Filter Replacements: T33835, T33836, T33837 Max. Air Supply Pressure: 90 PSI Air Input Connection: 1/4" NPT Industrial Air Output Connection: 1/4" NPT Industrial Weight: 776 lbs.
Mfd. for Grizzly in Taiwan
L
E
A
N
Date
S/N
104
WARNING!
To reduce risk of death or serious injury, read manual BEFORE using machine.
To get a new manual, call (800) 523-4777 or go to www.grizzly.com.
WARNING!
EYE/LUNG INJURY
HAZARD!
Always wear safety glasses and a respirator when using this machine.
WARNING!
INJURY/SHOCK
HAZARD! Disconnect power before adjustments, maintenance, or service.
WARNING!
FIRE/EXPLOSION
HAZARD!
Do not use machine to collect combustible or explosive metals.
MODEL G0965 2 HP EXTREME-SERIES METAL/ GRINDING DOWNDRAFT TABLE
To reduce risk of serious personal injury when using this machine:
1. Read and understand owner’s manual before operating.
2. Always wear approved eye protection and respirator and any additional personal
3. Only plug power cord into a grounded outlet.
4. Never use machine to collect combustible or explosive metal dust (such as
5. Always disconnect power and bleed air from air components before servicing or
6. Do not exceed air supply rating or maximum weight capacity.
7. Monitor pressure gauge, and replace filters when gauge exceeds 6 inAq.
8. Handle used filters carefully, and follow EPA guidelines for disposal.
9. Keep hands, long hair, and loose clothing away from inlet.
10. DO NOT adjust or remove air safety relief valve, modify machine, or use without
11. Always use a brush or vacuum to clear metal chips or dust; DO NOT use your
12. Inspect compartments after use for fire hazards and smoldering combustibles.
13. Never leave machine unattended during operation.
14. DO NOT expose to rain or use in wet locations.
15. Do not use if cord, plug, or any other electrical equipment becomes
16. Inspect air supply components for damage, leaks, weakness, looseness, or
17. Drain moisture from air tank after each use and promptly replace a damaged tank.
18. DO NOT operate under influence of drugs or alcohol, or if tired.
19. Prevent unauthorized use by children or untrained users; restrict access or
WARNING!
protective equipment required by operation and attachment tools.
aluminum or magnesium), wood chips, sawdust, or other ordinary combustible materials!
cleaning, and make sure impeller stops before opening door or removing covers.
filters in place.
hands, rags, or compressed air.
damaged—promptly repair!
excessive wear. Repair/replace defective items before attaching air supply.
DO NOT attempt to weld on, modify, or repair tank.
disable machine when unattended.
105
101 P0965101 MODEL NUMBER LABEL 106 P0965106 GRIZZLY LOGO PLATE 102 P0965102 ELECTRICITY LABEL 107 P0965107 CLOSE DOOR LABEL 103 P0965103 AIR PULSE LABEL 108 P0965108 EXTREME SERIES LABEL 104 P0965104 COMBO WARNI NG LABEL 109 P0965109 MAX LOAD LABEL 105 P0965105 MACHINE ID LABEL
Model G0965 (Mfd. Since 04/23)
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-51-
Page 54
201

Labels & Cosmetic (Rear)

REF PART # DES CRIPTIO N REF PART # DES CRIPTIO N
T
A
I
O
T
O
R
N
202
AMPUTATION
DO NOT place
hands near inlet
during operation!
WARNING!
HAZARD!
203
204
230 VOLT
This machine is prewired for 230V operation. To operate at 460V, follow critical voltage conversion instructions in the user manual included with this machine. Failure to follow these instructions will damage the machine and void the warranty!
201 P0965201 ROTATI O N DI RE CTI ON LABEL 203 P0965203 ELECTRICITY LABEL 202 P0965202 AMPUTATION HAZARD LABEL 204 P0965204 230 VOLT LABEL
Safety labels help reduce the risk of serious injury caused by machine hazards. If any label comes off or becomes unreadable, the owner of this machine MUST replace it in the original location before resuming operations. For replacements, contact (800) 523-4777 or www.grizzly.com.
-52-
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Scan QR code to visit our Parts Store.
Model G0965 (Mfd. Since 04/23)
Page 55

WARRANTY & RETURNS

Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole written warranty and any and all warranties that may be implied by law, including any merchantability or fitness, for any par­ticular purpose, are hereby limited to the duration of this written warranty. We do not warrant or represent that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants. In no event shall Grizzly’s liability under this warranty exceed the purchase price paid for the product and any legal actions brought against Grizzly shall be tried in the State of Washington, County of Whatcom.
We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, special, or consequential damages arising from the use of our products.
The manufacturers reserve the right to change specifications at any time because they constantly strive to achieve better quality equipment. We make every effort to ensure that our products meet high quality and durability standards and we hope you never need to use this warranty.
In the event you need to use this warranty, contact us by mail or phone and give us all the details. We will then issue you a “Return Number,’’ which must be clearly posted on the outside as well as the inside of the carton. We will not accept any item back without this number. Proof of purchase must accompany the merchandise.
Please feel free to write or call us if you have any questions about the machine or the manual.
Thank you again for your business and continued support. We hope to serve you again soon.
To you can applicable information for
take advantage of this warranty, you must register it at https://www.grizzly.com/forms/warranty, or
scan the QR code below to be automatically directed to our warranty registration page. Enter all
the product.
WARRANTY
Page 56
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