Grizzly G0964 User guide

Page 1
MODEL G0964
1-1/2 HP PORTABLE FUME
EXTRACTOR w/PRECISION ARM
(For models manufactured since 09/24)
COPYRIGHT © MAY, 2023 BY GRIZZLY INDUSTRIAL, INC., REVISED AUGUST, 2024 (CS)
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#CS22625 PRINTED IN TAIWAN
***Keep for Future Reference***
V2.08.24
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This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators.
Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.
The owner of this machine/tool is solely responsible for its safe use. This responsibility includes but is not limited to proper installation in a safe environment, personnel training and usage authorization, proper inspection and maintenance, manual availability and compre­hension, application of safety devices, cutting/sanding/grinding tool integrity, and the usage of personal protective equipment.
The manufacturer will not be held liable for injury or property damage from negligence, improper training, machine modifications or misuse.
Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
• Lead from lead-based paints.
• Crystalline silica from bricks, cement and other masonry products.
• Arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: Work in a well ventilated area, and work with approved safety equip­ment, such as those dust masks that are specially designed to filter out microscopic particles.
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Table of Contents
INTRODUCTION ............................................................................................................................... 2
Contact Info Manual Accuracy Identification Controls & Components Machine Data Sheet
.................................................................................................................................2
.........................................................................................................................2
................................................................................................................................3
..............................................................................................................4
....................................................................................................................5
SECTION 1: SAFETY
Safety Instructions for Machinery Additional Safety for Fume Extractors Meeting Welding Fume Extraction Codes & Standards
SECTION 2: POWER SUPPLY
Converting Voltage to 240V
SECTION 3: SETUP
Needed for Setup Unpacking Inventory Site Considerations Assembly Test Run
SECTION 4: OPERATIONS
Operation
SECTION 5: ACCESSORIES
SECTION 6: MAINTENANCE
Schedule Cleaning Lubrication Emptying Dust Drawer Cleaning/Replacing Filters Machine Storage
.................................................................................................................................15
....................................................................................................................................16
...................................................................................................................................18
....................................................................................................................................19
...................................................................................................................................20
...................................................................................................................................24
....................................................................................................................................24
.................................................................................................................................25
....................................................................................................................... 7
................................................................................................7
........................................................................................9
.......................................................................................................11
......................................................................................................13
....................................................................................................................... 15
......................................................................................................................15
...................................................................................................................17
............................................................................................................ 20
......................................................................................................... 21
........................................................................................................ 24
..............................................................................................................25
........................................................................................................26
.......................................................................................................................29
............................................................10
SECTION 7: SERVICE
Troubleshooting
SECTION 8: WIRING
Wiring Safety Instructions Wiring Diagram 120V Wiring Diagram 240V
SECTION 9: PARTS
...........................................................................................................................................35
Main Precision Arm Labels & Cosmetics (Front) Labels & Cosmetics (Rear)
WARRANTY & RETURNS
................................................................................................................... 30
.........................................................................................................................30
...................................................................................................................... 32
....................................................................................................................... 35
............................................................................................................................37
.........................................................................................................32
................................................................................................................33
................................................................................................................34
......................................................................................................39
.......................................................................................................40
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We stand behind our machines! If you have ques­tions or need help, contact us with the information below. Before contacting, make sure you get the
serial number
from the
machine ID label. This will help us help you faster.
We want your feedback on this manual. What did you like about it? Where could it be improved? Please take a few minutes to give us feedback.
We are proud to provide a high-quality owner’s manual with your new machine!
We
instruc­tions, specifications, drawings, and photographs in this manual. Sometimes we make mistakes, but our policy of continuous improvement also means that
you receive is
slightly different than shown in the manual
If you find this to be the case, and the difference between the manual and machine leaves you confused or unsure about something
check our
website for an updated version. W
current
manuals and
on our web-
site at
Alternatively, you can call our Technical Support for help. Before calling, make sure you write down the
serial number
from the machine ID label (see below). This information is required for us to provide proper tech support, and it helps us determine if updated documentation is available for your machine.

INTRODUCTION

Contact Info

and manufacture date
Grizzly Technical Support
1815 W. Battlefield Springfield, MO 65807 Phone: (570) 546-9663
Grizzly Documentation Manager
P.O. Box 2069
Bellingham, WA 98227-2069

Manual Accuracy

made every effort to be exact with the
sometimes the machine
.
,
e post
manual updates for free
www.grizzly.com.
manufacture date and
Like all machinery there is potential danger when operating this machine. Accidents are frequently caused by lack of familiarity or failure to pay attention. Use this machine with respect and caution to decrease the risk of operator injury. If normal safety pre­cautions are overlooked or ignored, seri­ous personal injury may occur.
No list of safety guidelines can be com­plete. Every shop environment is different. Always consider safety first, as it applies to your individual working conditions. Use this and other machinery with caution and respect. Failure to do so could result in serious personal injury, damage to equip­ment, or poor work results.
Manufacture Date
Serial Number
-2-
Model G0964 (Mfd. Since 09/24)
Page 5
To reduce your risk of serious injury, read this entire manual BEFORE

Identification

Become familiar with the names and locations of the controls and features shown below to better understand the instructions in this manual.
Damper
Handle
Pressure
Gauge
Power
Controls
Door Handle
(1 of 2)
Dust
Drawer
Hood
Positioning
Handle
Arm Support
Joint
(1 of 4)
Precision
Arm
Base
Handle
Locking Caster
(1 of 2)
Model G0964 (Mfd. Since 09/24)
Suction
Hood
Caster
(1 of 2)
using machine.
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Controls &
To reduce your risk of serious injury, read this entire manual BEFORE
Precision Arm
Components
using machine.
Refer to the following figures and descriptions to become familiar with the basic controls and com­ponents of this machine. Understanding these items and how they work will help you understand the rest of the manual and minimize your risk of injury when operating this machine.
Control Panel
D
E
F
Figure 2. Precision arm adjustment components.
D. Damper Handle: Turn clockwise to open
damper and increase airflow; turn counter­clockwise to close damper and decrease airflow.
E. Precision Arm Handle: Manipulates arm
height, position, and rotation for best opera­tion configuration.
B
A
Figure 1. Pressure gauge and magnetic switch
power controls.
A. Pressure Gauge: Displays vacuum pres-
sure, indicating soil level of filters. Remove and clean pre-filter when operating pressure exceeds 6 inches of water (inAq). Replace filters when cleaning does not improve performance.
B. OFF Button: Turns power to motor OFF.
C. ON Button: Turns power to motor ON.
C
F. Hood Positioning Handle: Swivels and piv-
ots suction hood to desired position for fume extraction.
Filter Housing
G
Figure 3. Filter housing.
G. Filter Housing: Secures pre-filter and HEPA
filter behind a stainless steel mesh. Remove for maintenance and to access aluminum mesh spark arrestor filter.
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Model G0964 (Mfd. Since 09/24)
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Machine Data Sheet

Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901
MODEL G0964
1-1/2 HP PORTABLE FUME EXTRACTOR W/PRECISION ARM
Product Dimensions:
Weight ..............................................................................................................................................................492 lbs.
Width (side-to-side) x Depth (front-to-back) x Height ............................................................. 29-1/2 x 88-1/2 x 84 in.
Footprint (Length x Width) ..............................................................................................................48-1/2 x 29-1/2 in.
Shipping Dimensions:
Carton#1
Type ................................................................................................................................................. Wood Crate
Content ..................................................................................................................................................Machine
Weight ....................................................................................................................................................512 lbs.
Length x Width x Height .............................................................................................................53 x 35 x 43 in.
Must Ship Upright ..........................................................................................................................................Ye s
Carton#2
Type ............................................................................................................................................ Cardboard Box
Content .........................................................................................................................................Precision Arm
Weight ......................................................................................................................................................89 lbs.
Length x Width x Height .............................................................................................................70 x 16 x 28 in.
Must Ship Upright ..........................................................................................................................................Ye s
Electrical:
Power Requirement .............................................................................................120V or 240V, Single-Phase, 60 Hz
Prewired Voltage .................................................................................................................................................. 120V
Full-Load Current Rating ....................................................................................................... 18A at 120V, 9A at 240V
Minimum Circuit Size .......................................................................................................... 20A at 120V, 15A at 240V
Connection Type .......................................................................................................................................Cord & Plug
Power Cord Included ..............................................................................................................................................Yes
Power Cord Length ............................................................................................................................................118 in.
Power Cord Gauge ......................................................................................................................................... 14 AWG
Plug Included ..........................................................................................................................................................Yes
Included Plug Type................................................................................................................................. 5-20 for 120V
Recommended Plug Type ...................................................................................................................... 6-15 for 240V
Switch Type ....................................................................................................Magnetic Switch w/Overload Protection
Motors:
Main
Horsepower .......................................................................................................................................... 1-1/2 HP
Phase ............................................................................................................................................ Single-Phase
Amps .......................................................................................................................................................18A/9A
Speed ................................................................................................................................................ 3450 RPM
Type .................................................................................................................. TEFC Capacitor-Start Induction
Power Transfer .......................................................................................................................................... Direct
Bearings .....................................................................................................Shielded & Permanently Lubricated
Centrifugal Switch/Contacts Type .......................................................................................................... Internal
Model G0964 (Mfd. Since 09/24)
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Main Specifications:
Operation Information
Max. Airflow Performance (6-in. Inlet) .......................................................................... 850 CFM @ 1.72 in. SP
Max. Static Pressure (at 0 CFM) ............................................................................................................7.02 in.
Main Inlet Size..............................................................................................................................................6 in.
Max. Precision Arm Length ........................................................................................................................ 10 ft.
Precision Arm Diameter ...............................................................................................................................6 in.
Precision Arm Rotation......................................................................................................................... 350 deg.
Hood Diameter ...........................................................................................................................................13 in.
Machine Collection Capacity at One Time ....................................................................................................... 1
Filter Information
Number of Filters .............................................................................................................................................. 4
Total Filter Surface Area .................................................................................................................. 177.6 sq. ft.
First-Stage Filter Type ............................................................................. Spark Arrestor Aluminum Mesh Filter
First-Stage Filter Size ........................................................................................................... 440 x 540 x 22mm
Second-Stage Filter Type .......................................................................... Large Particle Stainless Steel Mesh
Second-Stage Filter Size ..................................................................................................... 595 x 595 x 22mm
Third-Stage Filter Type ........................................................................................................... Pleated Pre-Filter
Third-Stage Filter Rating ................................................................................................ 2 - 10 Microns @ 35%
Third-Stage Filter Size ......................................................................................................... 595 x 595 x 45mm
Fourth-Stage Filter Type ....................................................................................................... V-Cell HEPA Filter
Fourth-Stage Filter Rating ..............................................................................................0.3 Microns @ 99.97%
Fourth-Stage Filter Size ..................................................................................................... 595 x 595 x 292mm
Impeller Information
Impeller Type ...................................................................................................................................... Radial Fin
Impeller Size ...........................................................................................................................................12.1 in.
Impeller Blade Thickness ............................................................................................................................4mm
Construction
Body ........................................................................................................................................................... Steel
Casters ....................................................................................................................................................Rubber
Impeller ............................................................................................................................................... Aluminum
Hood ................................................................................................................................................... Aluminum
Pipes .......................................................................................................................................Galvanized Steel
Flex Hoses .................................................................................................................................................. PVC
Paint Type/Finish ........................................................................................................................Powder Coated
Other Specifications:
Country of Origin ............................................................................................................................................... Taiwan
Warranty ............................................................................................................................................................. 1 Year
Approximate Assembly & Setup Time .........................................................................................................30 Minutes
Serial Number Location...................................................................................................................................ID Label
ISO 9001 Factory ....................................................................................................................................................Yes
Features:
Filters Provide a Combined Surface Area of 177.6 Sq. Ft. V-Cell MERV-17 HEPA Filter Collects 99.97% of Particles at 0.3 Microns 6" Diameter Adjustable Precision Arm w/13" Hood Vacuum Pressure Gauge Indicates When to Clean/Replace Filters Steel Body w/Two Locking Caster Wheels Built-In Damper on Precision Arm for Adjusting Air Flow Removable Dust Drawer
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Model G0964 (Mfd. Since 09/24)
Page 9

SECTION 1: SAFETY

For Your Own Safety, Read Instruction
Manual Before Operating This Machine
The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words intended to convey the level of impor­tance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures. Always use common sense and good judgment.
Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury. It may also be used to alert against unsafe practices.
Alerts the user to useful information about proper operation of the
NOTICE
machine to avoid machine damage.

Safety Instructions for Machinery

OWNER’S MANUAL. Read and understand this
owner’smanualBEFOREusingmachine.
TRAINED OPERATORS ONLY. Untrained oper­ators have a higher risk of being hurt or killed. Only allow trained/supervised people to use this machine. When machine is not being used, dis­connect power, remove switch keys, or lock-out machine to prevent unauthorized use—especially around children. Make your workshop kid proof!
DANGEROUS ENVIRONMENTS. Do not use machinery in areas that are wet, cluttered, or have poor lighting. Operating machinery in these areas greatly increases the risk of accidents and injury.
MENTAL ALERTNESS REQUIRED. Full mental alertness is required for safe operation of machin­ery. Never operate under the influence of drugs or alcohol, when tired, or when distracted.
ELECTRICAL EQUIPMENT INJURY RISKS. You can be shocked, burned, or killed by touching live electrical components or improperly grounded machinery. To reduce this risk, only allow qualified service personnel to do electrical installation or repair work, and always disconnect power before accessing or exposing electrical equipment.
DISCONNECT POWER FIRST. nect machine from power supply BEFORE mak­ing adjustments, changing tooling, or servicing machine. This prevents an injury risk from unin­tended startup or contact with live electrical com­ponents.
EYE PROTECTION. Always wear ANSI-approved safety glasses or a face shield when operating or observing machinery to reduce the risk of eye injury or blindness from flying particles. Everyday eyeglasses are NOT approved safety glasses.
Always discon-
Model G0964 (Mfd. Since 09/24)
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Page 10
may damage the wires inside. Do not handle
WEARING PROPER APPAREL. Do not wear loose clothing, gloves, neckties, or jewelry that can become entangled in moving parts. Always tie back or cover long hair. Wear non-slip footwear to reduce risk of slipping and losing control or acci­dentally contacting cutting tool or moving parts.
HAZARDOUS DUST. Dust created by machinery operations may cause cancer, birth defects, or long-term respiratory damage. Be aware of dust hazards associated with each workpiece mate­rial. Always wear a NIOSH-approved respirator to reduce your risk.
HEARING PROTECTION. Always wear hear­ing protection when operating or observing loud machinery. Extended exposure to this noise with­out hearing protection can cause permanent hearing loss.
REMOVE ADJUSTING TOOLS. Tools left on machinery can become dangerous projectiles upon startup. Never leave chuck keys, wrenches, or any other tools on machine. Always verify removal before starting!
USE CORRECT TOOL FOR THE JOB. Only use this tool for its intended purpose—do not force it or an attachment to do a job for which it was not designed. Never make unapproved modifica­tions—modifying tool or using it differently than intended may result in malfunction or mechanical failure that can lead to personal injury or death!
AWKWARD POSITIONS. Keep proper footing and balance at all times when operating machine. Do not overreach! Avoid awkward hand positions that make workpiece control difficult or increase the risk of accidental injury.
CHILDREN & BYSTANDERS. Keep children and bystanders at a safe distance from the work area. Stop using machine if they become a distraction.
GUARDS & COVERS. Guards and covers reduce accidental contact with moving parts or flying debris. Make sure they are properly installed, undamaged, and working correctly BEFORE operating machine.
FORCING MACHINERY. Do not force machine. It will do the job safer and better at the rate for which it was designed.
NEVER STAND ON MACHINE. Serious injury may occur if machine is tipped or if the cutting tool is unintentionally contacted.
STABLE MACHINE. Unexpected movement dur­ing operation greatly increases risk of injury or loss of control. Before starting, verify machine is stable and mobile base (if used) is locked.
USE RECOMMENDED ACCESSORIES. Consult
thisowner’smanualorthemanufacturerforrec-
ommended accessories. Using improper acces­sories will increase the risk of serious injury.
UNATTENDED OPERATION. To reduce the risk of accidental injury, turn machine OFF and ensure all moving parts completely stop before walking away. Never leave machine running while unattended.
MAINTAIN WITH CARE. Follow all maintenance instructions and lubrication schedules to keep machine in good working condition. A machine that is improperly maintained could malfunction, leading to serious personal injury or death.
DAMAGED PARTS. Regularly inspect machine for damaged, loose, or mis-adjusted parts—or any condition that could affect safe operation. Immediately repair/replace BEFORE operating machine. For your own safety, DO NOT operate machine with damaged parts!
MAINTAIN POWER CORDS. When disconnect­ing cord-connected machines from power, grab and pull the plug—NOT the cord. Pulling the cord
cord/plug with wet hands. Avoid cord damage by keeping it away from heated surfaces, high traffic areas, harsh chemicals, and wet/damp locations.
EXPERIENCING DIFFICULTIES. If at any time you experience difficulties performing the intend­ed operation, stop using the machine! Contact our Technical Support at (570) 546-9663.
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Model G0964 (Mfd. Since 09/24)
Page 11

Additional Safety for Fume Extractors

Welding fumes can cause suffocation or poisoning if operating in an enclosed space without
adequate ventilation and fume extraction. All users must be properly trained on the potential
hazards, manufacturer’s operating procedures, use of personal protective equipment (PPE),
emergency procedures, and safety precautions for welding operations. To reduce these risks, operator and bystanders MUST completely heed the warnings below.
TOXIC FUMES. Welding produces hazardous
fumes that can suffocate or poison without warn­ing. Reduce this risk by researching consumables needed for operation, atmospheric contaminants, materials, and material coatings, and take neces­sary precautions for fumes that will be produced. Use ANSI-approved respirator for applicable type of operation and protect others from fumes. Position hood near workpiece to extract fumes before they spread throughout and contaminate work area. If extractor malfunctions, immediately stop and correct the issue.
FLAMMABLE MATERIALS. Keep flammable materials and vapors away from fume extractor and welding operation. Sparks from welding oper­ation and heat from fumes present a fire hazard.
WELDING SAFETY. Welding without approved
personal protective equipment can cause severe damage to eyes and body. Read and understand all safety warnings provided by manufacturer for any welder you plan to use with fume extractor and take proper precautions.
ADEQUATE VENTILATION. Do not use fume
extractor in confined space without adequate ventilation. Fume extractors do not replace oxy­gen that is consumed by welding operations. Suffocation or explosion can occur if this warning is ignored. Open covers, doors, and windows to sustain fresh air ventilation or use an additional form of mechanical ventilation to ventilate space. Those inside work area should wear air-line respi­rators. Have personnel monitor operator from out- side operating area in case of equipment failure.
INSPECTIONS/MAINTENANCE. Always inspect equipment and all seals/gaskets prior to opera­tions. Repair or replace defective components before starting. Stop welding operation if fume extractor is leaking or malfunctions.
FUME EXTRACTION. NEVER modify machine or
bypass safety features. Machine is not designed to collect wood, glass, asbestos, lead paint dust, silica, animal parts, biohazards, burning materi­als/ashes, combustible dust, flammable liquids or gases, sprayed paint, burning slag, molten metal, or fumes from laser engravers/cutters. Always position hood to only collect smoke and fumes, and operate machine with all filters and covers in place. If any filter is missing or replaced with non- specification filter, fume extractor will not properly filter contaminated air and will be unsafe to use.
FILTER CLEANING/DISPOSAL. Filters and dust
drawer must be changed regularly according to the frequency of use, or as specified by manufac­turer. When servicing filters, make sure operator and any bystanders are wearing personal protec­tive equipment. When cleaning filters and cabi­net, do not use compressed air. Only use a shop vacuum that is equipped with a HEPA filter, or dangerous particulates may be spread throughout the area and contaminate the air. Wrap all waste filters in air-tight plastic bags, then mark and dis­pose of according to current laws and regulations.
MOVING. Use base handle, not arm, to move machine. Moving machine by arm could damage it and reduce air flow efficiency and machine's ability to extract dangerous fumes. Lock casters prior to adjusting arm to avoid dragging machine and putting unnecessary stress on arm.
EXPERIENCING DIFFICULTIES. Keep in mind that welding hazards are intensified in a confined space. If you are experiencing difficulties perform­ing the intended operation, stop using the equip­ment, and contact the Occupational Safety and Health Administration (OSHA) at (800) 321-6742, or online at www.osha.gov design and maintain the best overall welding fume extraction system for your needs.
to find out how to
Model G0964 (Mfd. Since 09/24)
-9-
Page 12
Meeting Welding Fume Extraction
Codes & Standards
Welding metals can give off poisonous fumes containing zinc, lead, beryllium, cadmium, mercury, fluorine, hexavalent chromium, and others. These fumes typically originate from fluxes, anti­corrosion coatings, pigments, metal fillers, and residual chemicals on the workpiece. This machine is designed to help meet the welding shop clean air requirements mandated by OSHA beginning in
2006. The Model G0964 Portable Fume Extractor is designed to be a part of an overall fume control system. It is NOT designed to serve as a "single-solution" for keeping workers safe from all welding fumes. You must contact OSHA to find out how to design and maintain the best overall welding fume control system for your work station or shop. Often, depending on the workspace size, volume of work, type of material to be welded, or other special circumstances, you must use additional safety equipment such as personal air line respirators, hoods, masks, and complete body protection.
Contact the organizations below to help you meet welding fume extraction requirements:
Occupational Safety and Health Administration (OSHA).
— Code of Federal Regulations, Title 29 Labor, Parts 1910.1 to 1910.1450, available from the U.S.
Government Printing Office, Superintendent of Documents, P.O. Box 371954, Pittsburgh, PA 15250­7954 (telephone: 800-321-6742; web site: www.osha.gov).
American Welding Society (AWS), 8669 NW 36 Street, #130, Miami, FL 33166-6672 (telephone: 800-443-9353; web site: www.aws.org).
Safety & Health Fact Sheets
—
American National Standards Institute (ANSI), 25 West 43rd Street, 4th Floor, New York, NY 10036 (telephone: 212-642-4900; web site: www.ansi.org).
ANSI Z49.1, Safety in Welding, Cutting, and Allied Processes
—
National Institute for Occupational Safety and Health (NIOSH).
Safety and Health in Arc Welding and Gas Welding and Cutting, NIOSH Publication No. 78-138.
—
Cincinnati, OH (telephone: 800-356-4674; web site: http://www.cdc.gov/niosh).
International Agency For Research On Cancer (IARC).
Monographs on the Evaluation of Carcinogenic Risks to Humans, Chromium, Nickel, and Welding,
—
Vol. 49 (1990), Oxford University Press, 198 Madison Avenue, New York, NY 10016 (telephone: 212-726-6000; web site: www.oup-usa.org).
National Fire Protection Association (NFPA), P. O. Box 9101, 1 Batterymarch Park, Quincy, MA 02269-9101 (telephone: 617-770-3000; website: www.nfpa.org).
NFPA Standard 70, National Electrical Code
—
NFPA Standard 51, Standard for the Design and Installation of Oxygen-Fuel Gas Systems for
—
Welding, Cutting, and Allied Processes
NFPA Standard 51B, Standard for Fire Prevention During Welding, Cutting, and Other Hot Work
—
American Conference of Governmental Industrial Hygienists (ACGIH).
Documentation of the Threshold Limit Values and Biological Exposure Indices, available from ACGIH,
—
3640 Park 42 Drive, Cincinnati, OH 45241 (telephone: 513-742-2020; web site: www.acgih.org).
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Model G0964 (Mfd. Since 09/24)
Page 13

SECTION 2: POWER SUPPLY

Before installing the machine, consider the avail­ability and proximity of the required power supply circuit. If an existing circuit does not meet the requirements for this machine, a new circuit must be installed. To minimize the risk of electrocution, fire, or equipment damage, installation work and electrical wiring must be done by an electrician or qualified service personnel in accordance with all applicable codes and standards.
or equipment damage may occur if machine is not properly grounded and connected to power
The full-load current rating is the amperage a machine draws at 100% of the rated output power. On machines with multiple motors, this is the amperage drawn by the largest motor or sum of all motors and electrical devices that might operate at one time during normal operations.
The full-load current is not the maximum amount of amps that the machine will draw. If the machine is overloaded, it will draw additional amps beyond the full-load rating.
If the machine is overloaded for a sufficient length of time, damage, overheating, or fire may result— especially if connected to an undersized circuit. To reduce the risk of these hazards, avoid over­loading the machine during operation and make sure it is connected to a power supply circuit that meets the specified circuit requirements.
For your own safety and protection of
Note: Circuit requirements in this manual apply to
a dedicated circuit—where only one machine will be running on the circuit at a time. If machine will be connected to a shared circuit where multiple machines may be running at the same time, con­sult an electrician or qualified service personnel to ensure circuit is properly sized for safe operation.
A power supply circuit includes all electrical equipment between the breaker box or fuse panel in the building and the machine. The power sup­ply circuit used for this machine must be sized to safely handle the full-load current drawn from the machine for an extended period of time. (If this machine is connected to a circuit protected by fuses, use a time delay fuse marked D.)
This machine can be converted to operate on a power supply circuit that has a verified ground and meets the requirements listed below. (Refer to Voltage Conversion instructions for details.)
This machine is prewired to operate on a power supply circuit that has a verified ground and meets the following requirements:
Availability
Electrocution, fire, shock,
supply.
Full-Load Current Rating
Circuit Information
property, consult an electrician if you are unsure about wiring practices or electrical codes in your area.
Full-Load Current Rating at 120V ..... 18 Amps
Full-Load Current Rating at 240V
Model G0964 (Mfd. Since 09/24)
....... 9 Amps
Circuit Requirements for 120V
Nominal Voltage .................... 110V, 115V, 120V
..........................................................60 Hz
Cycle Phase Power Supply Circuit Plug/Receptacle
........................................... Single-Phase
......................... 20 Amps
............................. NEMA 5-20
Circuit Requirements for 240V
Nominal Voltage .........208V, 22 0V, 230V, 24 0V
..........................................................60 Hz
Cycle Phase Power Supply Circuit Plug/Receptacle
........................................... Single-Phase
......................... 15 Amps
............................. NEMA 6-15
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Page 14
Improper connection of the equipment-grounding wire can result in a risk of electric shock. The wire with green insulation (with or without yellow stripes) is the equipment-grounding wire. If repair or replacement of the power cord or plug is nec­essary, do not connect the equipment-grounding wire to a live (current carrying) terminal.
Check with a qualified electrician or service per­sonnel if you do not understand these grounding requirements, or if you are in doubt about whether the tool is properly grounded. If you ever notice that a cord or plug is damaged or worn, discon­nect it from power, and immediately replace it with
We do not recommend using an extension cord with this machine. If you must use an extension cord, only use it if absolutely necessary and only on a temporary basis.
Extension cords cause voltage drop, which can damage electrical components and shorten motor life. Voltage drop increases as the extension cord size gets longer and the gauge size gets smaller (higher gauge numbers indicate smaller sizes).
Any extension cord used with this machine must be in good condition and contain a ground wire and matching plug/receptacle. Additionally, it must meet the following size requirements:
Grounding Requirements
This machine MUST be grounded. In the event of certain malfunctions or breakdowns, grounding reduces the risk of electric shock by providing a path of least resistance for electric current.
Two-prong outlets do not meet the grounding requirements for this machine.
For 120V operation: This machine is equipped
with a power cord that has an equipment-ground­ing wire and a grounding plug (see following fig­ure). The plug must only be inserted into a match­ing receptacle (outlet) that is properly installed and grounded in accordance with all local codes and ordinances.
GROUNDED
5-20 RECEPTACLE
Hot
Neutral
5-20 PLUG
GROUNDED
6-15 RECEPTACLE
Current Carrying Prongs
6-15 PLUG
Grounding Pin
Figure 5. Typical 6-15 plug and receptacle.
Grounding Pin
Figure 4. Typical 5-20 plug and receptacle.
SHOCK HAZARD!
Do not modify or use an adapter on the plug provided—if it will not fit the outlet, have a qualified electrician install the proper outlet with a verified ground.
For 240V operation: The plug specified under
“Circuit Requirements for 240V” on the previ­ous page has a grounding prong that must be attached to the equipment-grounding wire on the included power cord. The plug must only be inserted into a matching receptacle (see following figure) that is properly installed and grounded in accordance with all local codes and ordinances.
-12-
Extension Cords
Minimum Gauge Size (120V) ...............12 AWG
Maximum Length (Shorter is Better)
Model G0964 (Mfd. Since 09/24)
.......50 ft.
Page 15
Converting Voltage
to 240V
The voltage conversion MUST be performed by an electrician or qualified personnel.
To perform the voltage conversion, rewire the motor, replace the magnetic switch, and install the correct plug.
IMPORTANT: If the diagram included on the motor conflicts with the one in this manual, the motor may have changed since the manual was printed. Use the diagram provided on the motor.
4.
Remove screw shown in Figure 7 to remove
motor junction box cover.
Motor Junction Box Cover
Items Needed Qty
Wire Cutters/Strippers ....................................... 1
Wrench or Socket 12mm Open-End Wrenches 24mm Phillips Head Screwdriver #2 Wire Nut (14#AWG) Electrical Tape
................................... As Needed
Magnetic Switch 240V (#P0964016X) NEMA Plug 6-15
................................................ 1
................................... 1
.............................. 2
............................ 1
........................................... 1
............... 1
To convert machine to 240V operation:
1.
DISCONNECT MACHINE FROM POWER!
2. Cut off included 5-20 plug.
3. Remove (14) hex bolts and flat washers
shown in Figure 6 to remove motor access cove r.
Figure 7. Motor junction box cover and screw.
5. Remove (2) wire nuts indicated in Figure 8.
Wire Nuts to
Remove
1
3
Start
Capacitor
300MFD 125VAC
1
3
Ground
4
2
Run
Capacitor
40uF
250VAC
Motor
Access
Cover
Figure 6. Motor access cover and fasteners.
Model G0964 (Mfd. Since 09/24)
Prewired 120V
Figure 8. Motor prewired for 120V.
x 14
-13-
Page 16
6. Use wire nuts to connect wires as indicated in
Figure 9. Twist wire nuts onto their respective
wires and wrap them with electrical tape so they will not come loose during operation.
Connect Wires
w/Nuts Here
1
2
3
2
3
Ground
4
1
Disconnect power cord and motor cord wires
10.
from contactor, overload relay, and ground terminals inside 120V magnetic switch box (see Figure 11).
Loosen (2) strain relief nuts shown in Figure
11. 11 to remove motor and power cords from
strain relief holes.
Remove (2) screws shown in Figure 11
12.
to remove 120V magnetic switch box from machine.
Power
Cord
Start
Capacitor
300MFD
125VAC
Run
Capacitor
40uF
250VAC
Rewired 240V
Figure 9. Motor rewired for 240V.
7.
Close and secure motor junction box cover.
8. Install motor access cover.
9. Fully loosen (2) screws shown in Figure 10 to
remove magnetic switch cover.
Magnetic Switch
Cover
Motor
Cord
Strain Relief Nut
(1 of 2)
Figure 11. Location of magnetic switch box
components.
13.
Remove cover on 240V magnetic switch
box, and install box on machine with screws removed in Step 12.
Insert motor and power cords removed in
14. Step 11 through 240V magnetic switch box
strain relief holes, then attach wires to termi­nals according to wiring diagram on Page 34.
Install 240V magnetic switch cover and tight-
15.
en strain relief nuts.
x 2
x 2
Figure 10. Magnetic switch cover and screws.
-14-
Install 6-15 plug on end of power cord,
16.
according to instructions and wiring diagrams provided by plug manufacturer.
— If plug manufacturer did not include instruc-
tions, wiring of generic NEMA 6-15 plug is illustrated on Page 34.
Model G0964 (Mfd. Since 09/24)
Page 17

SECTION 3: SETUP

The following items are needed, but not included, for the setup/assembly of this machine.
This machine was carefully packaged for safe transport. When unpacking, separate all enclosed items from packaging materials and inspect them for shipping damage.
,
please
IMPORTANT: Save all packaging materials until you are completely satisfied with the machine and have resolved any issues between Grizzly or the shipping agent. You MUST have the original pack-
aging to file a freight claim. It is also extremely helpful if you need to return your machine later.

Needed for Setup

This machine presents serious injury hazards to untrained users. Read through this entire manu­al to become familiar with the controls and opera­tions before starting the machine!
Description Qty
• Safety Glasses (for each person) ............... 1
• Another Person .......................................... 1
• Wrench or Socket 10mm ............................ 1
Wear safety glasses during the entire setup process!
HEAVY LIF T! Straining or crushing injury may occur from improperly lifting machine or some of its parts. To reduce this risk, get help from other people
and use a forklift (or other lifting equipment) rated for
weight of this machine.

Unpacking

If items are damaged
call us immediately at (570) 546-9663.
Model G0964 (Mfd. Since 09/24)
-15-
Page 18

Inventory

The following is a list of items shipped with your machine. Before beginning setup, lay these items out and inventory them.
If any non-proprietary parts are missing (e.g. a nut or a washer), we will gladly replace them; or for the sake of expediency, replacements can be obtained at your local hardware store.
NOTICE
If you cannot find an item on this list, care­fully check around/inside the machine and packaging materials. Often, these items get lost in packaging materials while unpack­ing or they are pre-installed at the factory.
Box 1 (Figure 12) Qty
A. Machine Base............................................. 1
Box 2 (Figure 13) Qty
B. Precision Arm ............................................. 1
B
A
Figure 12. Box 1 inventory.
Figure 13. Box 2 inventory.
-16-
Model G0964 (Mfd. Since 09/24)
Page 19

Site Considerations

Weight Load
Refer to the of your machine. Make sure that the surface upon which the machine is placed will bear the weight of the machine, additional equipment that may be installed on the machine, and the heaviest work­piece that will be used. Additionally, consider the weight of the operator and any dynamic loading that may occur when operating the machine.
Space Allocation
Consider the largest size of workpiece that will be processed through this machine and provide enough space around the machine for adequate operator material handling or the installation of auxiliary equipment. With permanent installations, leave enough space around the machine to open or remove doors/covers as required by the main­tenance and service described in this manual.
See below for required space allocation.
Physical Environment
The physical environment where the machine is operated is important for safe operation and lon­gevity of machine components. For best results, operate this machine in a dry environment that is free from excessive moisture, hazardous chemi­cals, airborne abrasives, or extreme conditions. Extreme conditions for this type of machinery are generally those where the ambient temperature range exceeds 41°–104°F; the relative humidity range exceeds 20%–95% (non-condensing); or the environment is subject to vibration, shocks,
Place this machine near an existing power source. Make sure all power cords are protected from traffic, material handling, moisture, chemicals, or other hazards. Make sure to leave enough space around machine to disconnect power supply or
Lighting around the machine must be adequate enough that operations can be performed safely. Shadows, glare, or strobe effects that may distract or impede the operator must be eliminated.
Machine Data Sheet for the weight
or bumps.
Electrical Installation
Children or untrained people may be seriously injured by this machine. Only install in an access restricted location.
109½"
apply a lockout/tagout device, if required.
Lighting
88½"
29½"
Electrical
=
Connection
Model G0964 (Mfd. Since 09/24)
Figure 14. Minimum working clearances.
-17-
Page 20

Assembly

The machine must be fully assembled before it can be operated. Before beginning the assembly process, refer to
and gather
all
To ensure the assembly process goes smoothly, first clean any ered or coated in heavy-duty rust preventative (if applicable).
listed items.
Needed for Setup
parts that are cov-
HEAVY LIF T! Straining or crushing injury may occur from improperly lifting machine or some of its parts. To reduce this risk, get help from other people
and use a forklift (or other lifting equipment) rated for
weight of this machine.
6. With help of assistant, attach precision arm
to machine base, as shown in Figure 16, with hex bolts and flat washers removed in Step 5.
Note: Flange tab shown in Figure 16 must
face machine base power controls.
Precision
Arm
Flange
Tab
To assemble machine:
Remove top and sides of shipping crate.
1.
2. Unlock (2) locking casters on machine base.
3. With an assistant to help balance machine,
move machine base off of pallet.
Lock locking casters.
4.
5. Remove (6) 1⁄4"-20 x 3⁄4" hex bolts and 1⁄4"
fender washers shown in Figure 15.
x 6
Figure 16. Precision arm attached to machine
base.
7.
Use precision arm handle to rotate arm
through its full range of motion (see Figure
17) to confirm it has been installed correctly. Arm should rotate all the way around flange without binding until it contacts flange tab shown in Figure 16.
Figure 15. Location of precision arm fasteners.
-18-
Figure 17. Rotating arm through its full range of
motion.
Model G0964 (Mfd. Since 09/24)
Page 21

Test Run

Once assembly is complete, test run the machine to ensure it is properly connected to power and safety components are functioning correctly.
If you find an unusual problem during the test run, immediately stop the machine, disconnect it from power, and fix the problem BEFORE operating the machine again. The
table in the
SERVICE section of this manual can help.
DO NOT start machine until all preceding setup instructions have been performed. Operating an improperly set up machine
ed results that can lead to serious injury,
Serious injury or death can result from
Troubleshooting
The Test Run consists of verifying the following: 1) The motor powers up and runs correctly.
using this machine BEFORE understanding its controls and related safety information. DO NOT operate, or allow others to operate, machine until the information is understood.
To test run machine:
1. Clear all setup tools away from machine.
2. Lock locking casters on base.
3. Connect machine to power supply.
4. Press green ON button to turn machine ON
(see Figure 18). Verify motor runs smoothly and without unusual problems or noises.
Press red OFF button to turn machine OFF
5.
(see Figure 18).
OFF Button ON Button
may result in malfunction or unexpect-
death, or machine/property damage.
Model G0964 (Mfd. Since 09/24)
Figure 18. Location of power controls.
Congratulations! Test Run is complete.
-19-
Page 22

SECTION 4: OPERATIONS

Operation

This fume extractor is designed exclusively to extract and filter fumes and particulate generated during welding. DO NOT use this fume extrac­tor to collect wood dust or metal chips due to potential fire risk. This machine is not designed to collect the slag and molten metal produced by cutting torches and plasma cutters.
This machine does not substitute the need for a respirator or proper workpiece preparation. Make sure that you are familiar with the materials to be welded, know what types of fumes will be created, and take the necessary precautions. Many metal coatings will produce poisonous fumes when heated. Strip coatings off at least four inches away from the area of heat application before welding. It is always better to follow good welding practices and remove coatings that may smoke and possibly contaminate the weld.
Never operate machine with damaged or worn parts. Never operate machine with fil­ters removed, or filter door open.
To complete a typical operation, the operator does the following:
1. Positions machine close to welding opera-
tion, locks casters, then directs suction hood within 6"–18" of workpiece.
Note: Hood should be as close to workpiece
as possible without interfering with operation by obstructing workpiece view or disturbing shielding gases.
Connects machine to power and turns it ON.
2.
Adjusts damper for welding operation.
3.
Always wear welding personal protective equipment, including hood, respirator, gloves, boots, and long sleeves when welding.
Wear approved respirator, safety goggles, and protective gloves whenever cleaning machine or handling filters to reduce risk of eye, face, and lung injuries
To reduce risk of serious injury, read entire manual BEFORE using machine.
4. Puts on personal protective equipment
required by welding operation.
Performs welding operation, then turns OFF
5.
welder.
Allows machine to remove any residual fumes
6.
from environment, then turns machine OFF and disconnects it from power.
Empties dust drawer while wearing safety
7.
goggles, protective gloves, and respirator.
If you are not experienced with this type of machine, WE STRONGLY RECOMMEND that you seek additional training outside of this manual. Read books/magazines or get formal training before beginning any proj­ects. Regardless of the content in this sec­tion, Grizzly Industrial will not be held liable for accidents caused by lack of training.
-20-
Model G0964 (Mfd. Since 09/24)
Page 23
ACCESSORIES
Installing unapproved accessories may
order online at www.grizzly.com or call 1-800-523-4777

SECTION 5: ACCESSORIES

cause machine to malfunction, resulting in serious personal injury or machine damage. To reduce this risk, only install accessories recommended for this machine by Grizzly.
NOTICE
Refer to our website or latest catalog for additional recommended accessories.
Model G0964 Replacement Filters
T33832—Aluminum Mesh Filter for G0964
This mesh filter arrests sparks and stops slag from entering the other filters. 440 x 540 x 22mm.
T33833—Pleated Pre-Filter for G0964
The T33833 pleated pre-filter captures 35% of particles from 2–10 microns in size and has a 9.7 square foot surface area. Removing these par­ticles helps the unit maintain airflow and increase filtration efficiency. This is especially vital to extending the life of the HEPA filter. 595 x 595 x 45mm.
Figure 19. T33832 Aluminum Mesh Filter.
Figure 20. T33833 Pleated Pre-Filter.
T33834—V-Cell HEPA Filter for G0964
This MERV-17 HEPA filter captures 99.97% of particles 0.3 microns in size and has a 167.9 square foot surface area. 595 x 595 x 292mm.
Figure 21. T33834 V-Cell HEPA Filter.
Model G0964 (Mfd. Since 09/24)
-21-
Page 24
order online at www.grizzly.com or call 1-800-523-4777
G0879—Flux-Cored Wire Feed Welder
Operating the G0879 is as easy as carrying the lightweight, 36-pound welder to the job site, plug­ging it in attaching the ground clamp, and you're ready to weld! Flux-core welders can produce cleaner welds than stick welding and offer supe­rior weld puddle control, even on thinner metals.
Figure 22. G0879 Flux-Cored Wire Feed Welder.
G0883—160A AC/DC TIG Welder
This welder is perfect for those ultra-clean, "stack of dimes" weld beads you expect from a traditional TIG unit, while offering the functionality of switch­ing arc control from foot pedal control to finger­activated.
T31771—Mobile Welding Table
Designed for mobility, simply roll the T31771 Mobile Welding Table in place and lock the four casters down. When you are done with your job and need the floor space, unlock the casters and move the table away! The table top is 18" x 36",
5
made of 12-gauge steel with
⁄8" holes on 21⁄2 "
centers.
Figure 24. T31771 Mobile Welding Table.
T32859—24" x 36" Folding Welding Table
This folding welding table has a 350-pound load capacity and collapses for storage when not in
5
use. It has a 9-gauge table with
⁄8" diameter holes
spaced every 2".
Figure 23. G0883 160A AC/DC TIG Welder.
Figure 25. T32859 24" x 36" Folding Welding
Table.
-22-
Model G0964 (Mfd. Since 09/24)
Page 25
T28996—Vertical Swing Clamp
order online at www.grizzly.com or call 1-800-523-4777
The T28996 makes securing welding workpieces fast and simple. This clamp pairs perfectly with your worktable and angle fixtures to help apply pressure where it's needed most.
T28999—Universal 90 Degree Fixture
This fixture has one bored and one oblong hole that can be used as a large stop. It has machined scale markings and integrated 28mm fixture holes for use with clamping bolts.
Figure 28. T28999 Universal 90 Degree Fixture.
Figure 26. T28996 Vertical Swing Clamp.
T28986—Right-Hand Corner Fixture
With nearly endless accessory attachment options, the T28986 Right-Hand Corner Fixture angle block offers the support you need. This clamping and locating fixture reveals a multi­tude of clamping possibilities due to its three dimensionality and allows for the use of heavy parts. Use it as a limit stop and table extension.
1
Measures 10
⁄4" x 113⁄4".
T28990—Corner Clamping Attachment
The T28990 Corner Clamping Attachment pro­vides more working space as a result of diago­nally extending the table at a 45° angle. Precision­machined, high-tensile strength welded steel adds incredible rigidity for the best 90° angle alignment.
Figure 29. T28990 Corner Clamping Attachment.
Figure 27. T28986 Right-Hand Corner Fixture.
Model G0964 (Mfd. Since 09/24)
-23-
Page 26

SECTION 6: MAINTENANCE

To reduce risk of shock or accidental startup, always disconnect machine from

Cleaning

Cleaning the Model G0964 is relatively easy.
power before adjustments, maintenance, or service.
Always put on ANSI-approved safety goggles, a NIOSH-approved respirator, and protective gloves before cleaning machine to protect against any airborne particles disturbed by cleaning.

Schedule

For optimum performance from this machine, this maintenance schedule must be strictly followed.
Ongoing
To minimize your risk of injury and maintain proper machine operation, shut down the machine imme­diately if you ever observe any of the items below, and fix the problem before continuing operations:
• Fire hazards or smoldering combustibles.
• Loose mounting bolts.
• Damaged filters or gaskets/seals. Worn or damaged wires.
• Any other unsafe condition.
•
Daily Maintenance
• Check operating pressure. If operating pres-
sure exceeds 6 inches of water (inAq), refer to Cleaning/Replacing Filters on Page 26.
• Empty dust drawer.
Once a week, use a vacuum equipped with a HEPA filter to remove dust and fume buildup from the outside of the machine. Once a month, remove the access cover and filters and vacuum inside of the machine. Wipe up any remaining dust with a disposable cloth that has been wet with water.
IMPORTANT: DO NOT use compressed air to clean the machine—especially if indoors—as it will likely cause unnecessary dust to become air­borne and can damage the filters.
Wear ANSI-approved safety goggles, NIOSH­approved respirator, and protective gloves when removing, cleaning, and replacing filters. Carefully minimize amount of dust allowed to become airborne, and prevent spread of dust onto hands or clothing. Dispose of all waste properly according to local regulations for material type.
Weekly Maintenance
• Clean/vacuum dust buildup from outside of
machine and precision arm.
• Lubricate precision arm flange.
Monthly Check
• Clean/vacuum dust buildup from inside
machine base and off motor.
-24-
DO NOT clean or degrease fume extractor with any form of chlorinated hydrocarbons. When introduced to arc welding operations, chlorinated hydrocarbons produce phos­gene gas which can result in serious injury and even death.
Model G0964 (Mfd. Since 09/24)
Page 27

Lubrication

Once a week, apply a pump of NLGI#2 grease like the one shown in Figure 30 below to the pre­cision arm flange using the grease fitting shown in Figure 31. The grease gun dispensing tip style must be compatible with a conical head (some­times called "standard" or "DIN 71412") grease fitting.
T26419—NLGI#2 Syn-O-Gen Synthetic Grease
Formulated with 100% pure synthesized hydrocar­bon basestocks that are compounded with special thickeners and additives to make Syn-O-Gen non-melt, tacky, and water resistant. Extremely low pour point, extremely high temperature oxida­tion, and thermal stability produce a grease that is unmatched in performance.
Emptying
Dust Drawer
Empty the dust drawer at the end of the day's use. If you allow dust and debris to accumulate, airflow efficiency can drop and machine may be damaged.
Wear ANSI-approved safety goggles, NIOSH­approved respirator, and protective gloves when removing, cleaning, and replacing filters. Carefully minimize amount of dust allowed to become airborne, and prevent spread of dust onto hands or clothing. Dispose of all waste properly according to local regulations for material type.
Items Needed Qty
ANSI-Approved Safety Goggles ................... 1 Pr.
NIOSH-Approved Respirator Protective Gloves Vacuum Cleaner w/HEPA Filter
.........................................1 Pr.
............................. 1
......................... 1
Figure 30. T26419 Syn-O-Gen Synthetic
Grease.
Precision Arm
Flange
Grease Fitting
Figure 31. Location of precision arm flange
grease fitting.
To empty dust drawer:
1.
DISCONNECT MACHINE FROM POWER!
2. Put on personal protective equipment.
3. Turn dust drawer cam latch 90° counterclock-
wise to unlock, then use handle to pull drawer from machine base (see Figure 32).
Cam Latch
Dust
Drawer
Handle
Model G0964 (Mfd. Since 09/24)
Figure 32. Dust drawer components.
-25-
Page 28
4. Vacuum accumulated dust from dust drawer,
install drawer, then turn cam latch clockwise to secure.
To clean/replace filters:
DISCONNECT MACHINE FROM POWER!
1.
Dispose of collected dust according to local
5.
regulations.
Cleaning/Replacing
Filters
Clean the aluminum mesh and pre-filter filters when the operating pressure on the pressure gauge exceeds 6 inches of water (inAq). Replace the filters when cleaning does not improve the machine performance.
Always clean the filters outdoors when possible! However, take special care to avoid contaminating the environment. When cleaning or replacing the filters, always inspect for damage and replace the filters if ANY damage or tears are found.
IMPORTANT: DO NOT use compressed air to clean the filters—especially if indoors—as it will likely cause a large amount of dust to become airborne and could damage the filters.
2. Put on personal protective equipment.
3. Lift (2) door handles to open door (see Figure 33).
Door Handle
(1 of 2)
Figure 33. Location of door handles.
4. Loosen knob shown in Figure 34, then slide
latch plate away from pin.
Door
Wear ANSI-approved safety goggles, NIOSH­approved respirator, and protective gloves when removing, cleaning, and replacing filters. Carefully minimize amount of dust allowed to become airborne, and prevent spread of dust onto hands or clothing. Dispose of all waste properly according to local regulations for material type.
Items Needed Qty
ANSI-Approved Safety Goggles ................... 1 Pr.
NIOSH-Approved Respirator Protective Gloves Wrench or Socket 12mm Soft Bristle Brush Vacuum Cleaner w/HEPA Filter Wire Brush
Replacement Filters........................... As Needed
......................................................... 1
.........................................1 Pr.
.............................................. 1
............................. 1
................................... 1
......................... 1
Latch
Pin
Plate
Figure 34. Location of filter housing retaining
knob, latch plate, and pin.
-26-
Model G0964 (Mfd. Since 09/24)
Page 29
5. Move pivot frames toward pressure gauge to release filter housing (see Figure 35), then lift filter housing out of machine base with handle.
9. Remove HEPA filter from filter housing (see Figure 37) and set aside for now.
Note: HEPA filter cannot be cleaned without
being damaged. Do not get it wet during the following steps.
Pivot
Frames
Filter
Housing
Handle
Figure 35. Pivot frames moved to release filter
housing and location of filter housing handle.
6. Move aluminum mesh filter up in order to remove it from machine base (see Figure 36).
Aluminum
Mesh Filter
HEPA Filter
x 2
Figure 37. Location of filter retaining fasteners
and HEPA filter.
Remove pre-filter from filter housing (see
10. Figure 38).
Figure 36. Location of aluminum mesh filter.
Flush aluminum mesh filter with water in
7.
enclosed container and allow filter to air dry.
— If mesh filter is worn, damaged, or too
clogged to clean, replace filter (part #P0964029).
Remove (2) hex bolts and flat washers shown
8. in Figure 37 to release filters from housing.
Model G0964 (Mfd. Since 09/24)
Pre-Filter
Figure 38. Location of pre-filter.
11. Clean pre-filter with soft bristle brush, and
vacuum with shop vacuum equipped with HEPA filter.
— If you have already cleaned pre-filter and
operating pressure has not improved, replace pre-filter (part #P0964037).
-27-
Page 30
Tap stainless steel mesh on filter housing
12.
(see Figure 39) and carefully use wire brush to brush away built up dust and slag. If a piece of solder or slag has welded itself to screen, do not pry it off or you may put hole in screen.
Examine filter housing gasket and stainless
13.
steel mesh (see Figure 39).
— If gasket or mesh is damaged, replace
filter housing (part #P0964036).
Mesh
Gasket
Figure 41. Direction of machine air flow.
15. Align HEPA filter with filter housing hooks, as
shown in Figure 42, then place HEPA filter in filter housing. HEPA filter must be installed so filter air flow direction arrow points in direc­tion of machine air flow when filter housing is installed (see Figure 41).
Figure 39. Location of filter housing gasket and
stainless steel mesh.
Place pre-filter in filter housing. Pre-filter must
14.
be installed so filter air flow direction arrow (see Figure 40) points in direction of machine air flow when filter housing is installed (see Figure 41).
Air Flow
Direction
Arrow
— If gasket on HEPA filter is damaged or
pre-filter has already been cleaned and replaced and operating pressure has not improved, replace HEPA filter (part #P0964038).
Filter Housing
Hooks
Figure 42. HEPA filter aligned with filter housing
hooks.
Install hex bolts and flat washers removed in
16. Step 8 to secure filters in housing.
Figure 40. Location of pre-filter air flow direction
arrow.
-28-
Model G0964 (Mfd. Since 09/24)
Page 31
17.
Install aluminum mesh filter in machine base.
Aluminum mesh filter must be installed so filter air flow direction arrow points in direc­tion of machine air flow (see Figure 41 on Page 28).
Place filter housing in machine base, then
18. move pivot frames over filter housing (see Figure 43).
Pivot
Frames
Figure 43. Filter housing placed in machine
base with pivot frames moved over it.
19. Slide latch plate until it engages pin, then tighten knob shown in Figure 44 to secure filter housing in machine base.

Machine Storage

If this machine needs to be stored for a long peri­od of time, use the steps in this section to ensure that it remains in good condition.
Wear ANSI-approved safety goggles, NIOSH-approved respirator, and protective gloves when removing, cleaning, and replacing filters and dust drawer. Carefully minimize amount of dust allowed to become airborne, and prevent spread of dust onto hands or clothing. Dispose of all waste properly according to local regulations for material type.
Items Needed Qty
ANSI-Approved Safety Goggles ................... 1 Pr.
NIOSH-Approved Respirator Protective Gloves Wrench or Socket 12mm Soft Bristle Brush Vacuum Cleaner w/HEPA Filter Wire Brush
Replacement Filters........................... As Needed
Desiccant Packs Tarp/Plastic Sheet
......................................................... 1
.........................................1 Pr.
.............................................. 1
................................ As Needed
............................................. 1
............................. 1
................................... 1
......................... 1
Latch
Plate
Figure 44. Filter housing secured in base.
20.
Close door and secure with door handles.
21. Dispose of any old filters, water used to clean aluminum mesh filter, and any waste collect­ed in vacuum according to local regulations.
Model G0964 (Mfd. Since 09/24)
Pin
To prepare machine for storage:
1.
DISCONNECT MACHINE FROM POWER
and lockout/tagout controls.
Empty dust drawer.
2.
3. Remove filters and motor access cover to
clean inside of machine.
Clean/replace filters, then install.
4.
5. Place a few moisture-absorbing desiccant
packs inside of filter and motor housings.
Completely cover machine with tarp or plastic
6.
sheet that will keep out dust and resist liquid or moisture. If machine will be stored in/near direct sunlight, use cover that will block sun rays.
-29-
Page 32
Review the troubleshooting procedures in this section if a problem develops with your machine. If you need replacement parts or additional help with a procedure, call our Technical Support.
the
serial number and manufacture date of your machine before calling.

SECTION 7: SERVICE

Troubleshooting

Motor & Electrical
Symptom Possible Cause Possible Solution
Machine does not start, or power supply breaker immediately trips after startup.
Machine stalls or is underpowered.
Machine has vibration or noisy operation.
1. Incorrect power supply voltage or circuit size.
2. Plug/receptacle at fault/wired incorrectly.
3. Power supply circuit breaker tripped or fuse blown.
4. Motor wires connected incorrectly.
5. Thermal overload relay has tripped/at fault.
6. Start capacitor at fault.
7. Centrifugal switch adjustment/contact points at fault.
8. Contactor not energized/at fault.
9. Wiring broken, disconnected, or corroded.
10. ON button loose/misadjusted/at fault.
11. Auxiliary contactor at fault.
12. Motor or motor bearings at fault.
1. Damper closed.
2. Airowisblockedorconnectionsareleaking.
3. Filter(s) clogged/at fault.
4. Motor wires connected incorrectly.
5. Plug/receptacle at fault/wired incorrectly.
6. Fume extractor undersized.
7. Motor overheated.
8. Run capacitor at fault.
9. Extension cord too long.
10. Contactor not energized/at fault.
11. Centrifugal switch/contact points at fault.
12. Motor or motor bearings at fault.
1. Motor loose.
2. Motor fan rubbing on fan cover.
3. Centrifugal switch needs adjustment/at fault.
4. Motor bearings at fault.
1. Ensure correct power supply voltage and circuit size
(Page 11).
2. Test for good contacts; correct wiring.
3. Ensure circuit is free of shorts. Reset circuit breaker or replace fuse.
4. Correct motor wiring connections (Page 32).
5. Reset. Adjust or replace if at fault.
6. Test/replace if at fault.
7. Adjust centrifugal switch/clean contact points. Replace either if at fault.
8. Test all legs for power; replace if necessary.
9. Fix broken wires or disconnected/corroded connections (Page 32).
10. Tighten/adjust/replace button.
11. Replace auxiliary contactor.
12. Replace motor.
1. Open damper.
2. Clear blockages, seal leaks.
3. Clean/replacelter(s)(Page 26).
4. Correct motor wiring connections (Page 32).
5. Test for good contacts; correct wiring.
6. Move suction hood closer to welding operation/use larger fume extractor.
7. Clean motor, let cool, and reduce workload.
8. Test/repair/replace.
9. Move machine closer to power supply; use shorter extension cord (Page 12).
10. Test all legs for power; repair/replace if at fault.
11. Adjust centrifugal switch/clean contact points. Replace either if at fault.
12. Replace motor.
1. Replace damaged or missing bolts/nuts or tighten if loose.
2. Fix/replace fan cover; replace loose/damaged fan.
3. Adjust/replace if at fault.
4. Test by rotating shaft; rotational grinding/loose shaft requires bearing replacement.
Note: Please gather
-30-
Model G0964 (Mfd. Since 09/24)
Page 33
Operation
Symptom Possible Cause Possible Solution
Fume extractor does not adequately collect fumes; poor performance.
Loud, repetitious noise, or excessive vibration coming from fume extractor (non-motor related).
Precision arm does not maintain position.
Precision arm does not adjust easily.
1. Damper closed.
2. Motor access cover is blocked.
3. Suction hood too far away from welding operation.
4. Dust drawer is full.
5. Filter(s) clogged/at fault.
6. Leak in connections.
7. Airowblocked/restricted.
8. Gasketonlterhousingisdamaged.
9. Fume extractor is undersized.
1. Fumeextractornotonatsurfaceand
wobbles; casters not locked or not properly adjusted.
2. Component loose.
3. Suction hood vibrating against workpiece.
4. Impeller damaged and unbalanced.
5. Impeller loose on motor shaft.
1. Support joints need adjustment; damaged.
2. Gas strut loose or worn.
1. Precisionarmangeneedslubrication.
2. Precision arm support joint fasteners are too tight.
1. Open damper.
2. Unblock motor access cover.
3. Position suction hood closer to better collect fumes produced by operation.
4. Empty dust drawer (Page 25).
5. Clean/replacelter(s)(Page 26).
6. Seal leak.
7. Unblock restriction.
8. Replacelterhousing.
9. Install a larger fume extractor.
1. Stabilize fume extractor; lock/adjust casters.
2. Replace damaged or missing bolts/nuts or tighten if loose.
3. Position suction hood so it will not contact workpiece.
4. Inspect impeller for cracks or damage; replace impeller if damaged.
5. Secure impeller; replace motor and impeller as a set if motor shaft and impeller hub are damaged.
1. Adjust support joints; replace if damaged.
2. Tighten fasteners on gas strut; replace if worn.
1. Applygreasetoangegreasetting(Page 25).
2. Loosen fasteners.
Model G0964 (Mfd. Since 09/24)
-31-
Page 34
These pages are current at the time of printing. However, in the spirit of improvement, we may make chang­es to the electrical systems of future machines. Compare the manufacture date of your machine to the one stated in this manual, and study this section carefully.
If there are differences between your machine and what is shown in this section, call Technical Support at (570) 546-9663 for assistance BEFORE making any changes to the wiring on your machine. An updated wiring diagram may be available.
number and manufacture date of your
machine before calling. This information can be found on the main machine label.
machine

SECTION 8: WIRING

Note: Please gather the serial

Wiring Safety Instructions

SHOCK HAZARD. Working on wiring that is con-
nected to a power source is extremely dangerous. Touching electrified parts will result in personal injury including but not limited to severe burns, electrocution, or death. Disconnect the power from the machine before servicing electrical com­ponents!
MODIFICATIONS. Modifying the wiring beyond what is shown in the diagram may lead to unpre­dictable results, including serious injury or fire. This includes the installation of unapproved after­market parts.
WIRE CONNECTIONS. All connections must be tight to prevent wires from loosening during machine operation. Double-check all wires dis­connected or connected during any wiring task to ensure tight connections.
CIRCUIT REQUIREMENTS. You MUST follow the requirements at the beginning of this manual when connecting your machine to a power source.
WIRE/COMPONENT DAMAGE. Damaged wires or components increase the risk of serious per­sonal injury, fire, or machine damage. If you notice that any wires or components are damaged while performing a wiring task, replace those wires or components.
MOTOR WIRING. The motor wiring shown in these diagrams is current at the time of printing but may not match your machine. If you find this to be the case, use the wiring diagram inside the motor junction box.
CAPACITORS/INVERTERS. Some capacitors and power inverters store an electrical charge for up to 10 minutes after being disconnected from the power source. To reduce the risk of being shocked, wait at least this long before working on capacitors.
EXPERIENCING DIFFICULTIES. If you are expe­riencing difficulties understanding the information included in this section, contact our Technical Support at (570) 546-9663.
The photos and diagrams included in this section are best viewed in color. You can view these pages in color at www.grizzly.com.
-32-
Model G0964 (Mfd. Since 09/24)
Page 35
MAG SWITCH 120V

Wiring Diagram 120V

NHD MS1-18D2E7N212PBVO
Neutral
Hot
Ground
5-20 Plug
120 VAC
17
2T1
4T2
6T3
98
18
21
20
97
96
95
NTH-21
OL Relay
NHD
2PE
O R
A2
2T1
4T2
6T3
14NO
1
3
Contactor
120V
NHD
18
GND
4
2
1
3
NHD
C18D10E7
17
1PS
Ground
1L1
3L2
5L3
13NO
A1
A2
Figure 45. Magnetic switch wiring (120V).
Figure 46. Motor junction box wiring (120V).
Model G0964 (Mfd. Since 09/24)
Start
Capacitor
300MFD
125VAC
Run
Capacitor
40uF
250VAC
Prewired 120V
MOTOR 120V/240V
READ ELECTRICAL SAFETY
ON PAGE 32!
-33-
Page 36
MAG SWITCH 240V

Wiring Diagram 240V

NHD MS1-09D2I7N112PBVO
Hot
240
VAC
Hot
Ground
G
6-15 Plug
(As Recommended)
2T1
4T2
6T3
98
97
96
95
8
9
10
OL Relay
NHD
NTH-11
2PE
O R
11
A2
Contactor
2T1
4T2
6T3
14NO
1
GND
18
240V
NHD
C09D10I7
NHD
1PS
17
Ground
1L1
3L2
5L3
13NO
A1
A2
4
2
3
1
2
3
Start
Capacitor
300MFD
125VAC
Rewired 240V
MOTOR 120V/240V
Run
Capacitor
40uF
250VAC
-34-
READ ELECTRICAL SAFETY
ON PAGE 32!
Model G0964 (Mfd. Since 09/24)
Page 37

SECTION 9: PARTS

We do our best to stock replacement parts when possible, but we cannot guarantee that all parts shown are available for purchase. Call (800) 523-4777 or visit www.grizzly.com/parts to check for availability.

Main

16X-1
16X-5
16X-3
16X-2
16X-4
(For 240V Conversion)
18
16X
38
37
36
35
64
59
17
34
22V2
41
25
27
28
40
31
25
30
58
32
56
33
27
25
14
41
28
26
42
39
43
46
55
29
65
64 45
21
48
15
10-3
10-8
52
23V2
24V2
10-4
10-7
21
57
2
60 61 62
10-9
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1
50
51
7
3
60
61
62
20
11
19
48
49
53
48
16
48
10
12
65
17
64
64
66
13
15
10-1
10-5
66
14
54
10-2
10-6
65
16-1
64
44
16-2
16-5
16-3
16-4
47
Model G0964 (Mfd. Since 09/24)
8
9
-35-
Page 38
24V2 P0964024V2 HEX NUT M10-1.5 V2.09.24 66 P0964066 LOCK WASHER 5/16
Main Parts List
REF P ART # DES CRIP TI ON REF PART # DES CRIP TI ON
1 P0964001 MACHINE B ODY 25 P0964025 CAP SCREW M5-. 8 X 12 2 P0964002 CASTER, 5" LOCKING SWI VEL 26 P0964026 LATCH BASE 3 P0964003 CASTER, 5" SWIVEL 27 P0964027 FENDER WAS HER 1/ 4 7 P0964007 DUST DRAWER 28 P0964028 HEX BOLT 1/4-20 X 3/4 8 P0964008 CAM LATCH 29 P0964029 ALUMI NUM MESH FI LTER 9 P0964009 PULL HANDLE 30 P0964030 KNOB BOLT 5/16-18 X 1, 6-LOBE, D1/8 10 P0964010 MOTOR 1.5 HP 120/240V 1-PH 31 P0964031 LATCH PLATE 10-1 P0964010-1 MOTOR FAN COV ER 32 P0964032 PIVOT FRAME (LEFT) 10-2 P0964010-2 MOTOR FAN 33 P0964033 PI VOT FRAME ( RI G HT) 10-3 P0964010-3 CONTACT PLATE 19 X 70 I NT 34 P0964034 FIL TER FRAME PULL HANDL E 10-4 P0964010-4 CENTRIFUGAL SWI TCH 9/16 3450 35 P0964035 HEX BOLT 5/16-18 X 2-1/ 2 10-5 P0964010-5 S CAPACITOR 300M 125V 1-3/8" X 2-3/4" 36 P0964036 FIL TER HOUS I NG 10-6 P0964010-6 R CAPACITOR 40M 250V 1-9/16" X 2-7/16" 37 P0964037 PRE-FILTER PLEATED 10-7 P0964010-7 BALL BEARING 6205ZZ (FRONT) 38 P0964038 HEPA FILTER V-CELL 10-8 P0964010-8 BALL BEARING 6202ZZ (REAR) 39 P0964039 DOOR 10-9 P0964010-9 J UNCTI ON BOX 40 P0964040 HING E 11 P0964011 MOTOR MOUNT GASKET 137 X 195 X 66MM 41 P0964041 FLANG E NUT M5- . 8 12 P0964012 IMPELLER COVER 42 P0964042 COMPRESSION LATCH 13 P0964013 IMPELLER 12-1/8" 43 P0964043 FLAT HD CA P SCR M5 -.8 X 12 14 P0964014 FENDE R WASHER 5/16 44 P0964044 ACCESS COVER 15 P0964015 HEX BOLT 5/ 16-18 X 1 45 P0964045 PRECISI ON ARM FLANGE 16 P0964016 MAGNETIC SWITCH NHD MS1-18D2E7N212PBVO 46 P0964046 DOOR SEAL 25.6" 16-1 P0964016-1 MAGNETI C SWI TCH BOX 47 P0964047 PANEL SEAL 29. 5" 16-2 P0964016-2 CONTACTOR NHD C18D10E7 120V 48 P0964048 STRAIN RELIEF TYPE-3 PG13.5 16-3 P0964016-3 MAGNETI C SWI TCH COVE R 49 P0964049 PANEL SEAL 20. 5" 16-4 P0964016-4 AUX CONTACTOR NHD 1PS 1A 600V 50 P0964050 DRAWER SEAL 6.7" 16-5 P0964016-5 OL RELAY NHD NTH-21 2PE 17-21A 51 P0964051 DRAWER SEAL 5.5" 16X P0964016X MAGNETIC SWITCH NHD MS1-09D2I 7N112PBVO 52 P0964052 GROMMET 8 X 13 X 11MM 16X-1 P0964016X-1 MAGNETI C SWI TCH B OX 53 P0964053 SOUND INSULATION FOAM 26" X 15-3/4" 16X-2 P0964016X-2 CONTACTOR NHD C- 09D1 0I7 2 40V 54 P0964054 SOUND INSULATION FOAM 29-1/8" X 15-3/4" 16X-3 P0964016X-3 MAGNETI C SWI TCH CO VER 55 P0964055 DOOR SEAL 16-7/8" 16X-4 P0964016X-4 AUX CONTACTOR NHD 1PS 1A 600V 56 P0964056 PIVOT FRAME FIXI NG PLATE 16X-5 P0964016X-5 OL RELAY NHD NTH-11 2PE 8-11A 57 P0964057 HEX NUT 1/4-20 17 P0964017 PHLP HD SCR 10-24 X 1/2 58 P0964058 ACORN NUT 5 / 16- 18 18 P0964018 POWER CORD 14G 3W 118" 5-20P 59 P0964059 HEX BOLT M10-1.5 X 45 19 P0964019 MOTOR CORD 14G 3W 40" 60 P0964060 FLAT WASHER 3/8 20 P0964020 PRESSURE GAUGE 61 P0964061 LOCK WASHER 3/8 21 P0964021 CLEAR TUBE 5 X 8 X 1189MM 62 P0964062 HEX BOLT 3/8-16 X 3/ 4 22V2 P0964022V2 HANDLE V2.09. 24 64 P0964064 FLAT WASHER 5/16 23V2 P0964023V2 FLAT WASHER 10 X 15 X 2MM V2.09.24 65 P0964065 HEX BOLT 5/16-18 X 3/ 4
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Model G0964 (Mfd. Since 09/24)
Page 39
101
137
102
106
103
105
104
108
107
117
109
110
111
116
115
112

Precision Arm

113
114
119
135
122
134
126
125
128
127
124
123
130
129
136
114
137
119
121
118
120
131
128
140
139
138
134
132
133
115
F
141
135
142
137
122
119
143
114
137
145
144
114
E
137
G
114
119
H
147
146
115
Model G0964 (Mfd. Since 09/24)
160
149
165
117
150
159
126
114
137
D
161
156
114
163
137
153
B
155
154
162
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148
116
115
151
119 152
119
115
125
124
166
164
126
126
114
157
C
167
A
137
114
158
-37-
Page 40
REF PART # DES CRIPTIO N REF PART # DES CRIPTIO N
Precision Arm Parts List
101 P0964101 PHLP HD SCR 10-24 X 5/8 135 P0964135 LOCK NUT M6-1 102 P0964102 SLAG GUARD SEAT 136 P0964136 PIPE 6" X 39-1/2" STEEL 103 P0964103 SLAG GUARD COVER 137 P0964137 HEX BOLT 5/16-18 X 1-1/2 104 P0964104 SLAG GUARD 138 P0964138 LOCK NUT M1 4-2 105 P0964105 SLAG GUARD MOUNTING BRACKET 139 P0964139 TAPER WASHER 14. 2 X 50 106 P0964106 RIVET 4.2 X 10MM BLIND 140 P0964140 J OI NT F 107 P0964107 SUCTI ON HOOD 141 P0964141 SPACER 14.2 X 60 X 6MM 108 P0964108 HANDLE HOOD POSITIONING 142 P0964142 JOINT H 109 P0964109 HEX BOLT M6-1 X 16 143 P0964143 HEX BOLT M14-2 X 55 110 P0964110 PI VOT RI NG MOUNT 144 P0964144 HOSE 6" X 20-1/ 2" NYLON 111 P0964111 SPACER 8 X 32 X 6MM 145 P0964145 J OI NT E 112 P0964112 PI VOT RI NG 146 P0964146 J O I NT G 113 P0964113 HEX BOLT 5/16-18 X 1 147 P0964147 PIPE REINFORCEMENT RING 6" X 1-9/16" 114 P0964114 FLAT WASHER 5/16 148 P0964148 PIPE 6" X 39" STEEL 115 P0964115 LOCK NUT 5/16-18 149 P0964149 LOCK NUT 1/4-20 116 P0964116 FLAT WASHER 1/4 150 P0964150 GAS STRUT W/ROD ENDS 600N 117 P0964117 HEX BOLT 1/4-20 X 3/4 151 P0964151 PIPE REINFORCEMENT RING 6" X 3-7/ 8" 118 P0964118 HOSE 6" X 8. 7" NYLON 152 P0964152 HOSE 6" X 12-9/16" NYLON 119 P0964119 HOSE CLAMP 6" 153 P0964153 TAPER WASHER 14.2 X 60MM 120 P0964120 DAMPER 154 P0964154 JOINT B 121 P0964121 PHLP HD SCR M4-.7 X 8 155 P0964155 SPACER 14.2 X 70 X 6MM 122 P0964122 PIPE REINFORCEMENT RING 6" X 1-9/ 16" 156 P0964156 J OI NT D 123 P0964123 ARM HANDLE 157 P0964157 JOINT A 124 P0964124 CAP SCREW 5/16-18 X 3/4 158 P0964158 J OI NT C 125 P0964125 HEX NUT 5/16-18 159 P0964159 LOCK WASHER 1/4 126 P0964126 HEX NUT 1/4-20 160 P0964160 STRUT MO UNT 127 P0964127 DAMPER ROTATION AXLE 161 P0964161 ARM SWI VEL BASE 128 P0964128 GROMMET 9.5 X 19 X 5MM 162 P0964162 GREASE FITTI NG M8-1 STRAIGHT 129 P0964129 FLAT WASHER 3/8 163 P0964163 LOCK WASHER 8MM 130 P0964130 DAMPER FIXED AXLE 164 P0964164 ARM FLANG E 131 P0964131 DAMPER HA NDLE 165 P0964165 HEX BOLT 1/4-20 X 1 132 P0964132 EXT TOOTH WASHER 10MM 166 P0964166 HEX BOLT 1/4-20 X 3/4 133 P0964133 FLAT WAS HER 8MM 167 P0964167 FE NDER WAS HER 1/ 4 134 P0964134 FENDER WAS HER 6MM
-38-
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Model G0964 (Mfd. Since 09/24)
Page 41
203
204
205
REF PART # DES CRIPTIO N REF P ART # DESCRI PTION

Labels & Cosmetics (Front)

201
G0964
202
grizzly.com
201 P0964201 MODEL NUMBER LABEL 204 P0964204 GRIZZLY NAMEPLATE, LARGE 202 P0964202 TOUCH-UP PA I NT, GRI ZZLY GREE N 205 P0964205 TOUCH--UP P AI NT, GRI ZZLY BE I GE 203 P0964203 GRIZZLY.COM LABEL
Safety labels help reduce the risk of serious injury caused by machine hazards. If any label comes off or becomes unreadable, the owner of this machine MUST replace it in the original location before resuming operations. For replacements, contact (800) 523-4777 or www.grizzly.com.
Model G0964 (Mfd. Since 09/24)
BUY PARTS ONLI NE AT GRIZZLY.COM!
Scan QR code to visit our Parts Store.
-39-
Page 42
206
213

Labels & Cosmetics (Rear)

207
WARNING!
INJURY HAZARD!
Do not open door while machine is connected to power or impeller is in motion.
WARNING!
POISON HAZARD!
Wear safety goggles, chemical-resistant gloves, and respirator when cleaning or replacing filters.
Motor: 1-1/2 HP, 120V/240V, 1-Ph, 60 Hz Prewired Voltage: 120V Full-Load Current Rating: 18A at 120V, 9A at 240V Inlet Diameter: 6" Airflow: 6" Inlet, 850 CFM @ 1.72" SP Maximum Static Pressure: 7.02" Filter 1: Spark Arrestor, Aluminum Mesh Filter 2: Large Particle Screen, Stainless Steel Mesh Filter 3: 2–10 Microns @ 35%, Pleated Pre-Filter Filter 4: 0.3 Microns @ 99.97%, V-Cell HEPA Filter Filter Replacements: T33832, T33833, T33834 Weight: 492 lbs.
To reduce risk of serious personal injury when using this machine:
1. Read and understand owner’s manual before operating.
2. Always wear approved eye protection, chemical-resistant gloves, and respirator
3. Only plug power cord into a grounded outlet.
4. Monitor pressure gauge, and replace filters when gauge exceeds 6".
5. Handle used filters carefully, and follow EPA guidelines for disposal.
6. Only use this machine to filter smoke and fumes—never use to filter wood, glass,
7. Do not operate machine near flammable materials, such as paint or varnish.
8. Always disconnect power before servicing or cleaning.
9. DO NOT expose to rain or use in wet locations.
10. Keep hands, long hair, and loose clothing away from inlet.
11. Never leave machine unattended during operation.
12. Do not use if cord, plug, or any other electrical equipment becomes
13. Do not use without filters in place.
14. Do not connect cord to power supply with wet hands.
15. Grasp and pull the plug, not the cord, when unplugging.
16. Do not modify machine in any way.
17. DO NOT operate under influence of drugs or alcohol, or if tired.
18. Prevent unauthorized use by children or untrained users.
208
MODEL G0964
1-1/2 HP PORTABLE
FUME EXTRACTOR W/PRECISION ARM
Specifications
Date
S/N
Mfd. for Grizzly in Taiwan
WARNING!
while operating or when cleaning/replacing filters. Always wear proper protection when welding.
asbestos, lead paint dust, silica, animal parts, biohazards, burning materials/ashes, combustible dust, flammable liquids or gases, or sprayed paint.
damaged—promptly repair!
207
WARNING!
INJURY HAZARD!
Do not open door while machine is connected to power or impeller is in motion.
WARNING!
POISON HAZARD!
Wear safety goggles, chemical-resistant gloves, and respirator when cleaning or replacing filters.
210
WARNING!
No machine can capture 100% of welding fumes produced. DO NOT use where unprotected bystanders, knowingly or other­wise, may be exposed to fumes.
211
212
DO NOT place
hands near inlet
during operation!
WARNING!
AMPUTATION
HAZARD!
210
WARNING!
To reduce risk of death or serious injury, read manual BEFORE using machine.
To get a new manual, call (800) 523-4777 or go to www.grizzly.com.
WARNING!
EYE/LUNG/SKIN
INJURY HAZARD! Wear safety goggles, chemical-resistant gloves, and respirator when using/servicing machine.
WARNING!
INJURY/SHOCK
HAZARD! Disconnect power before adjustments, maintenance, or service.
WARNING!
EXPLOSION HAZARD!
Do not use machine to collect flammable materials or expose machine to flammable materials or fumes.
214
210
T
I
A
O
T
N
O
R
REF PART # DES CRIPTIO N REF P ART # DESCRI PTION
206 P0964206 EXTREME SERIES LABEL 211 P0964211 BYSTANDERS WARNING LABEL 207 P0964207 COMBO WARNING LABEL DOOR 212 P0964212 INLET WARNING LABEL 208 P0964208 MACHINE ID LABEL 213 P0964213 ROTATION LABEL 210 P0964210 ELECTRICITY LABEL 214 P0964214 COMBO WARNING LABEL MACHINE
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Model G0964 (Mfd. Since 09/24)
Page 43

WARRANTY & RETURNS

Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse,
negligence,accidents,repairsoralterationsorlackofmaintenance.ThisisGrizzly’ssolewrittenwarranty
and any and all warranties that may be implied by law, including any merchantability or fitness, for any par­ticular purpose, are hereby limited to the duration of this written warranty. We do not warrant or represent that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants.
InnoeventshallGrizzly’sliabilityunderthiswarrantyexceedthepurchasepricepaidfortheproductand
any legal actions brought against Grizzly shall be tried in the State of Washington, County of Whatcom.
We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, special, or consequential damages arising from the use of our products.
The manufacturers reserve the right to change specifications at any time because they constantly strive to achieve better quality equipment. We make every effort to ensure that our products meet high quality and durability standards and we hope you never need to use this warranty.
In the event you need to use this warranty, contact us by mail or phone and give us all the details. We will
thenissue youa“ReturnNumber,’’which mustbe clearlyposted onthe outsideas wellas theinside of
the carton. We will not accept any item back without this number. Proof of purchase must accompany the merchandise.
Please feel free to write or call us if you have any questions about the machine or the manual.
Thank you again for your business and continued support. We hope to serve you again soon.
For further information about the
scan the QR
code below
to be automatically directed to our warranty page.
warranty, visit https://www.grizzly.com/forms/warranty or
WARRANTY
Page 44
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