Grizzly G0952 User guide

Page 1
MODEL G0952
3" X 79" METAL BELT
GRINDER/SANDER
(For models manufactured since 09/21)
COPYRIGHT © OCTOBER, 2021 BY GRIZZLY INDUSTRIAL, INC., REVISED SEPTEMBER, 2022 (CS)
WARNING : NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#CS21945 PRINTED IN CHINA
***Keep for Future Reference***
V1.0 9.2 2
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This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators.
Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.
The owner of this machine/tool is solely responsible for its safe use. This responsibility includes but is not limited to proper installation in a safe environment, personnel training and usage authorization, proper inspection and maintenance, manual availability and compre­hension, application of safety devices, cutting/sanding/grinding tool integrity, and the usage of personal protective equipment.
The manufacturer will not be held liable for injury or property damage from negligence, improper training, machine modifications or misuse.
Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
• Lead from lead-based paints.
• Crystalline silica from bricks, cement and other masonry products.
• Arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: Work in a well ventilated area, and work with approved safety equip­ment, such as those dust masks that are specially designed to filter out microscopic particles.
Page 3
Table of Contents
INTRODUCTION ............................................................................................................................... 2
Contact Info Manual Accuracy Identification Controls & Components Machine Data Sheet
................................................................................................................................ 2
........................................................................................................................ 2
............................................................................................................................... 3
............................................................................................................. 4
................................................................................................................... 5
SECTION 1: SAFETY
Safety Instructions for Machinery Additional Safety for Metal Belt Grinders
SECTION 2: POWER SUPPLY
SECTION 3: SETUP
Needed for Setup Unpacking Inventory Site Considerations Anchoring to Floor Dust Collection Power Connection Test Run
SECTION 4: OPERATIONS
Operation Overview.................................................................................................................. 17
Workpiece Inspection Grinding Tips
Choosing Grinding Belts .......................................................................................................... 19
Installing/Changing Belt............................................................................................................ 19
Checking/Adjusting Belt Tracking Grinding
................................................................................................................................ 12
................................................................................................................................... 13
................................................................................................................................... 16
.................................................................................................................................... 22
....................................................................................................................... 7
............................................................................................... 7
................................................................................... 9
...................................................................................................... 10
....................................................................................................................... 12
..................................................................................................................... 12
.................................................................................................................. 13
.................................................................................................................... 14
......................................................................................................................... 14
.................................................................................................................... 15
........................................................................................................... 17
............................................................................................................... 18
............................................................................................................................ 18
............................................................................................ 20
SECTION 5: ACCESSORIES
SECTION 6: MAINTENANCE......................................................................................................... 25
Schedule Cleaning Lubrication Emptying Spark Tray
SECTION 7: SERVICE
Troubleshooting
SECTION 8: WIRING
Wiring Safety Instructions
Wiring Diagram......................................................................................................................... 29
SECTION 9: PARTS
Main Labels & Cosmetics
WARRANTY & RETURNS
.................................................................................................................................. 25
................................................................................................................................... 25
................................................................................................................................ 25
................................................................................................................... 26
........................................................................................................................ 26
...................................................................................................................... 28
....................................................................................................................... 30
.......................................................................................................................................... 30
......................................................................................................... 23
................................................................................................................ 25
........................................................................................................ 28
................................................................................................................. 32
............................................................................................................. 33
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We stand behind our machines! If you have ques­tions or need help, contact us with the information below. Before contacting, make sure you get the
serial number
machine ID label. This will help us help you faster.
We want your feedback on this manual. What did you like about it? Where could it be improved? Please take a few minutes to give us feedback.
We are proud to provide a high-quality owner’s manual with your new machine!
We
instruc­tions, specifications, drawings, and photographs in this manual. Sometimes we make mistakes, but our policy of continuous improvement also means that
you receive is
slightly different than shown in the manual
If you find this to be the case, and the difference between the manual and machine leaves you confused or unsure about something
check our
website for an updated version. W
current
manuals and
on our web-
site at
Alternatively, you can call our Technical Support for help. Before calling, make sure you write down the
serial number from the machine ID label (see below). This information is required for us to provide proper tech support, and it helps us determine if updated documentation is available for your machine.

INTRODUCTION

Contact Info

and manufacture date from the
Grizzly Technical Support
1815 W. Battlefield Springfield, MO 65807 Phone: (570) 546-9663
Grizzly Documentation Manager
P.O. Box 2069
Bellingham, WA 98227-2069

Manual Accuracy

made every effort to be exact with the
sometimes the machine
.
,
e post
manual updates for free
www.grizzly.com.
manufacture date and
Manufacture Date
Serial Number
-2-
Model G0952 (Mfd. Since 09/21)
Page 5

Identification

Become familiar with the names and locations of the controls and features shown below to better understand the instructions in this manual.
Contact
Wheel
Work Rest
Belt Tracking
Adjustment Knob
Work Rest Lock Knob
Belt Access
Door Lock
ON/OFF
Buttons
w/E-Stop
Cover
Belt Access
Door
Motor
Eye
Shield
Belt Tension
Lock Knob
Belt Tension
Lever
Grinding
Belt
Spark
Tray
For Your Own Safety Read Instruction Manual Before Operating Sander
a) Wear eye protection. b) Support workpiece with work rest. c) Maintain 1⁄16 in. maximum clearance between work rest and sanding belt.
Like all machinery there is potential danger when operating this machine. Accidents are frequently caused by lack of familiarity or failure to pay attention. Use this machine with respect and caution to decrease the risk of operator injury. If normal safety pre­cautions are overlooked or ignored, seri­ous personal injury may occur.
Model G0952 (Mfd. Since 09/21)
No list of safety guidelines can be com­plete. Every shop environment is different. Always consider safety first, as it applies to your individual working conditions. Use this and other machinery with caution and respect. Failure to do so could result in serious personal injury, damage to equip­ment, or poor work results.
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Controls &
To reduce your risk of serious injury, read this entire manual BEFORE
Components
using machine.
Refer to the following figures and descriptions to become familiar with the basic controls and com­ponents of this machine. Understanding these items and how they work will help you understand the rest of the manual and minimize your risk of injury when operating this machine.
F
E
G
HI
Figure 2. Operational controls and components.
E. Belt Tracking Adjustment Knob: Fine-
tunes tracking along wheels.
F. Eye Shield: Protects against sparks during
operations. This shield is not a substitute for personal protective equipment.
G. Contact Wheel: Provides belt support for
curved grinding surface.
A
B
C
Figure 1. Grinding belt tension components.
A. Belt Tension Lock Knob: Tighten to secure
belt tension lever and loosen to release belt tension lever.
B. Belt Tension Lever: Releases and engages
belt tension for belt removal or adjustment.
C. Belt Access Door: Opens and closes to
allow for belt replacement and maintenance.
D. Belt Access Door Lock: Locks and releases
belt access door using key.
D
H. Work Rest: Supports workpiece during oper-
ations.
I. Work Rest Lock Knob: Loosen to adjust
work rest position and tighten to secure.
J
Figure 3. Power controls.
J. ON/OFF Buttons w/E-Stop Cover: ON but-
ton turns motor ON. Depressing E-Stop cover turns motor OFF and prevents accidental startup.
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Model G0952 (Mfd. Since 09/21)
Page 7

Machine Data Sheet

MACHINE DATA
SHEET
Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901
MODEL G0952 3" X 79" METAL BELT GRINDER/SANDER
Product Dimensions:
Weight.............................................................................................................................................................. 117 lbs.
Width (side-to-side) x Depth (front-to-back) x Height..................................................................... 25-1/2 x 13 x 42 in.
Footprint (Length x Width)............................................................................................................................ 16 x 13 in.
Shipping Dimensions:
Type.......................................................................................................................................................... Wood Crate
Content........................................................................................................................................................... Machine
Weight.............................................................................................................................................................. 172 lbs.
Length x Width x Height....................................................................................................................... 19 x 16 x 48 in.
Must Ship Upright................................................................................................................................................... Yes
Electrical:
Power Requirement................................................................................................................... 220V, 3-Phase, 60 Hz
Full-Load Current Rating....................................................................................................................................... 3.9A
Minimum Circuit Size.............................................................................................................................................. 15A
Connection Type....................................................................................................................................... Cord & Plug
Power Cord Included.............................................................................................................................................. Yes
Power Cord Length.............................................................................................................................................. 98 in.
Power Cord Gauge......................................................................................................................................... 15 AWG
Plug Included........................................................................................................................................................... No
Recommended Plug Type................................................................................................................................... 15-15
Switch Type............................................................................................... Push Button w/Magnetic Switch Protection
Motors:
Main
Horsepower.......................................................................................................................................... 1-1/2 HP
Phase.................................................................................................................................................... 3-Phase
Amps........................................................................................................................................................... 3.9A
Speed................................................................................................................................................ 3440 RPM
Type............................................................................................................................................... AC Induction
Power Transfer ......................................................................................................................................... Direct
Bearings..................................................................................................... Shielded & Permanently Lubricated
Main Specifications:
Belt Sander Info
Sanding Belt Width...................................................................................................................................... 3 in.
Sanding Belt Length.................................................................................................................................. 79 in.
Sanding Belt Speed........................................................................................................................... 5018 FPM
Contact Wheel Diameter.............................................................................................................................. 4 in.
Contact Wheel Width................................................................................................................................... 3 in.
Drive Wheel Diameter.................................................................................................................................. 7 in.
Drive Wheel Width....................................................................................................................................... 3 in.
Belt Tension Release Type......................................................................................................... Quick-Release
Construction Materials
Base........................................................................................................................................................... Steel
Frame......................................................................................................................................................... Steel
Paint Type/Finish....................................................................................................................... Powder Coated
Model G0952 (Mfd. Since 09/21)
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Page 8
Other Related Info
Number of Dust Ports....................................................................................................................................... 1
Dust Port Size.............................................................................................................................................. 3 in.
Other Specifications:
Country of Origin ................................................................................................................................................ China
Warranty ........................................................................................................................................................... 1 Year
Approximate Assembly & Setup Time ........................................................................................................ 15 Minutes
Serial Number Location ................................................................................................................... Machine ID Label
ISO 9001 Factory .................................................................................................................................................. Yes
Features:
38-1/4" Tool Rest Working Height 5018 FPM Sanding Belt Speed 3" x 79" 80-Grit Belt Included Single-Knob Tracking Adjustment Rubber-Coated Contact Wheel Quick-Release Belt Tension Removable Spark Tray
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Model G0952 (Mfd. Since 09/21)
Page 9

SECTION 1: SAFETY

For Your Own Safety, Read Instruction
Manual Before Operating This Machine
The purpose of safety symbols is to attract your attention to possible hazardous conditions.
This manual uses a series of symbols and signal words intended to convey the level of impor­tance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures. Always use common sense and good judgment.
Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury. It may also be used to alert against unsafe practices.
Alerts the user to useful information about proper operation of the
NOTICE
machine to avoid machine damage.

Safety Instructions for Machinery

OWNER’S MANUAL. Read and understand this
owner’s manual BEFORE using machine.
TRAINED OPERATORS ONLY. Untrained oper­ators have a higher risk of being hurt or killed. Only allow trained/supervised people to use this machine. When machine is not being used, dis­connect power, remove switch keys, or lock-out machine to prevent unauthorized use—especially around children. Make your workshop kid proof!
DANGEROUS ENVIRONMENTS. Do not use machinery in areas that are wet, cluttered, or have poor lighting. Operating machinery in these areas greatly increases the risk of accidents and injury.
MENTAL ALERTNESS REQUIRED. Full mental alertness is required for safe operation of machin­ery. Never operate under the influence of drugs or alcohol, when tired, or when distracted.
ELECTRICAL EQUIPMENT INJURY RISKS. You can be shocked, burned, or killed by touching live electrical components or improperly grounded machinery. To reduce this risk, only allow qualified service personnel to do electrical installation or repair work, and always disconnect power before accessing or exposing electrical equipment.
DISCONNECT POWER FIRST. nect machine from power supply BEFORE mak­ing adjustments, changing tooling, or servicing machine. This prevents an injury risk from unin­tended startup or contact with live electrical com­ponents.
EYE PROTECTION. Always wear ANSI-approved safety glasses or a face shield when operating or observing machinery to reduce the risk of eye injury or blindness from flying particles. Everyday eyeglasses are NOT approved safety glasses.
Always discon-
Model G0952 (Mfd. Since 09/21)
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Page 10
WEARING PROPER APPAREL. Do not wear clothing, apparel or jewelry that can become entangled in moving parts. Always tie back or cover long hair. Wear non-slip footwear to reduce risk of slipping and losing control or accidentally contacting cutting tool or moving parts.
HAZARDOUS DUST. Dust created by machinery operations may cause cancer, birth defects, or long-term respiratory damage. Be aware of dust hazards associated with each workpiece mate­rial. Always wear a NIOSH-approved respirator to reduce your risk.
HEARING PROTECTION. Always wear hear­ing protection when operating or observing loud machinery. Extended exposure to this noise without hearing protection can cause permanent hearing loss.
REMOVE ADJUSTING TOOLS. Tools left on machinery can become dangerous projectiles upon startup. Never leave chuck keys, wrenches, or any other tools on machine. Always verify removal before starting!
USE CORRECT TOOL FOR THE JOB. Only use this tool for its intended purpose—do not force it or an attachment to do a job for which it was not designed. Never make unapproved modifica­tions—modifying tool or using it differently than intended may result in malfunction or mechanical failure that can lead to personal injury or death!
AWKWARD POSITIONS. Keep proper footing and balance at all times when operating machine. Do not overreach! Avoid awkward hand positions that make workpiece control difficult or increase the risk of accidental injury.
CHILDREN & BYSTANDERS. Keep children and bystanders at a safe distance from the work area. Stop using machine if they become a distraction.
GUARDS & COVERS. Guards and covers reduce accidental contact with moving parts or flying debris. Make sure they are properly installed, undamaged, and working correctly BEFORE operating machine.
FORCING MACHINERY. Do not force machine. It will do the job safer and better at the rate for which it was designed.
NEVER STAND ON MACHINE. Serious injury may occur if machine is tipped or if the cutting tool is unintentionally contacted.
STABLE MACHINE. Unexpected movement dur­ing operation greatly increases risk of injury or loss of control. Before starting, verify machine is stable and mobile base (if used) is locked.
USE RECOMMENDED ACCESSORIES. Consult this owner’s manual or the manufacturer for rec­ommended accessories. Using improper acces­sories will increase the risk of serious injury.
UNATTENDED OPERATION. To reduce the risk of accidental injury, turn machine OFF and ensure all moving parts completely stop before walking away. Never leave machine running while unattended.
MAINTAIN WITH CARE. Follow all maintenance instructions and lubrication schedules to keep machine in good working condition. A machine that is improperly maintained could malfunction, leading to serious personal injury or death.
DAMAGED PARTS. Regularly inspect machine for damaged, loose, or mis-adjusted parts—or any condition that could affect safe operation. Immediately repair/replace BEFORE operating machine. For your own safety, DO NOT operate machine with damaged parts!
MAINTAIN POWER CORDS. When disconnect­ing cord-connected machines from power, grab and pull the plug—NOT the cord. Pulling the cord may damage the wires inside. Do not handle cord/plug with wet hands. Avoid cord damage by keeping it away from heated surfaces, high traffic areas, harsh chemicals, and wet/damp locations.
EXPERIENCING DIFFICULTIES. If at any time you experience difficulties performing the intend­ed operation, stop using the machine! Contact our Technical Support at (570) 546-9663.
-8-
Model G0952 (Mfd. Since 09/21)
Page 11

Additional Safety for Metal Belt Grinders

Serious injury or death can occur from fingers, clothing, jewelry, or hair getting pinched/ entangled in rotating belt or other moving components. Abrasion injuries can occur from touching moving grinding belt with bare skin. Workpieces or ground-off particles thrown by grinding belt can strike operator or bystanders, causing impact injuries or blindness. Long-term respiratory damage can occur from using grinder without wearing a respirator. To reduce the risk of these hazards, operator or bystanders MUST completely heed the hazards and warnings below.
IN-RUNNING NIP POINTS. The gap between
moving grinding belt and table/support creates a pinch point for fingers or workpieces; the larger this gap is, the greater the risk of fingers or workpieces getting caught in it. Minimize the risk of pinch and crush injuries by adjusting table/support to no more than
GRINDING DUST. Grinding creates large amounts of airborne dust particles that can cause eye injury or respiratory illness. Reduce your risk by always wearing approved eye and respiratory protection when using grinder.
ABRASIVE CONDITION. Worn or damaged grind­ing belts can fly apart and throw debris, or aggres­sively grab workpiece, causing injury from opera­tor loss of workpiece control. Always inspect belt before operation and replace if worn or damaged.
HOT WORKPIECES. Grinding friction will cause workpiece to quickly get hot, causing burns to the skin. Wear apron if grinding for an extended time. Do not touch freshly ground surfaces or nearby areas without first cooling them or allowing them to cool.
1
⁄16" away from belt.
MINIMUM STOCK DIMENSION. Small workpieces can be aggressively pulled from your hands, causing contact with belt surface. Always use a jig or other holding device when grinding small workpieces, and keep hands and fingers at least 2" away from abrasive surface.
FLAMMABLE MATERIALS. Grinding metal will cause sparks. Make sure there are no flammable or combustible materials near machine.
ABRASIVE DIRECTION. Feeding workpiece incorrectly can cause it to be thrown from machine, striking operator or bystanders, or causing hands to slip into moving belt. To reduce these risks, only grind against direction of sandpaper travel, ensure workpiece is properly supported, and avoid intro­ducing sharp edges into moving belt on the lead­ing side of the workpiece.
PROTECTING HANDS. Rotating belt can remove skin quickly. Always keep hands away from mov­ing belt during operation. Do not wear gloves while grinding. Stop machine before cleaning dust from work area and protect hands because pieces can be sharp.
WORKPIECE INTEGRITY & SUPPORT. Grinding fragile workpieces can result in loss of control, resulting in abrasion injuries, pinch/impact inju­ries, or damage to abrasive belt. Only grind solid workpieces that can withstand power grinding forces. Properly support workpiece; avoid grinding workpieces without flat bottom surfaces unless some type of jig is used to maintain support and control when grinding force is applied. Always grind with workpiece firmly against table or anoth­er support device.
Model G0952 (Mfd. Since 09/21)
FEEDING WORKPIECE. Forcefully jamming workpiece into abrasive surface could cause it to be grabbed aggressively, pulling hands into abrasive surface. Firmly grasp workpiece in both hands and ease it into belt using light pressure.
AVOIDING ENTANGLEMENT. Becoming entangled in moving parts can cause severe injury or death. Keep all guards in place and closed; DO NOT wear loose clothing, gloves, or jewelry; and tie back long hair.
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Page 12

SECTION 2: POWER SUPPLY

Before installing the machine, consider the avail­ability and proximity of the required power supply circuit. If an existing circuit does not meet the requirements for this machine, a new circuit must be installed. To minimize the risk of electrocution, fire, or equipment damage, installation work and electrical wiring must be done by an electrician or qualified service personnel in accordance with all applicable codes and standards.
or equipment damage may occur if machine is not properly grounded and connected to power
The full-load current rating is the amperage a machine draws at 100% of the rated output power. On machines with multiple motors, this is the amperage drawn by the largest motor or sum of all motors and electrical devices that might operate at one time during normal operations.
The full-load current is not the maximum amount of amps that the machine will draw. If the machine is overloaded, it will draw additional amps beyond the full-load rating.
If the machine is overloaded for a sufficient length of time, damage, overheating, or fire may result— especially if connected to an undersized circuit. To reduce the risk of these hazards, avoid over­loading the machine during operation and make sure it is connected to a power supply circuit that meets the specified circuit requirements.
For your own safety and protection of
Note: Circuit requirements in this manual apply to
a dedicated circuit—where only one machine will be running on the circuit at a time. If machine will be connected to a shared circuit where multiple machines may be running at the same time, con­sult an electrician or qualified service personnel to ensure circuit is properly sized for safe operation.
This machine is prewired to operate on a power supply circuit that has a verified ground and meets the following requirements:
A power supply circuit includes all electrical equipment between the breaker box or fuse panel in the building and the machine. The power sup­ply circuit used for this machine must be sized to safely handle the full-load current drawn from the machine for an extended period of time. (If this machine is connected to a circuit protected by fuses, use a time delay fuse marked D.)
Availability
Electrocution, fire, shock,
supply.
Full-Load Current Rating
Circuit Requirements for 220V
Nominal Voltage .........20 8V, 220V, 23 0V, 240V
..........................................................60 Hz
Cycle Phase Power Supply Circuit Plug/Receptacle Cord
.................................................... 3-Phase
......................... 15 Amps
............................NEMA 15-15
........“S ”-Type , 4-Wire, 15 AWG, 300 VAC
Full-Load Current Rating at 220V .... 3.9 Amps
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property, consult an electrician if you are unsure about wiring practices or electrical codes in your area.
Model G0952 (Mfd. Since 09/21)
Page 13
We do not recommend using an extension cord with this machine. cord, only use it if absolutely necessary and only on a temporary basis.
Extension cords cause voltage drop, which can damage electrical components and shorten motor life. Voltage drop increases as the extension cord size gets longer and the gauge size gets smaller (higher gauge numbers indicate smaller sizes).
Any extension cord used with this machine must be in good condition and contain a ground wire and matching plug/receptacle. Additionally, it must meet the following size requirements:
Improper connection of the equipment-grounding wire can result in a risk of electric shock. The wire with green insulation (with or without yellow stripes) is the equipment-grounding wire. If repair or replacement of the power cord or plug is nec­essary, do not connect the equipment-grounding wire to a live (current carrying) terminal.
Check with a qualified electrician or service per­sonnel if you do not understand these grounding requirements, or if you are in doubt about whether the tool is properly grounded. If you ever notice that a cord or plug is damaged or worn, discon­nect it from power, and immediately replace it with a new one.
Serious injury could occur if you connect
process. DO NOT connect to power until
Grounding Instructions
This machine MUST be grounded. In the event of certain malfunctions or breakdowns, grounding reduces the risk of electric shock by providing a path of least resistance for electric current.
The power cord and plug specified under “Circuit Requirements for 220V” has an equipment-grounding wire and a ground­ing prong. The plug must only be inserted into a matching receptacle (outlet) that is properly installed and grounded in accordance with all local codes and ordinances (see figure below).
No adapter should be used with plug. If plug does not fit available receptacle, or if
process. DO NOT connect to power until
on the previous page
GROUNDED
15-15 RECEPTACLE
15-15 PLUG
Current
Carrying
Grounding Pin
Prongs
Serious injury could occur if you connect machine to power before completing setup
instructed later in this manual.
Extension Cords
Figure 4. Typical 15-15 plug and receptacle.
machine to power before completing setup
instructed later in this manual.
machine must be reconnected for use on a different type of circuit, reconnection must be performed by an electrician or qualified service personnel, and it must comply with all local codes and ordinances.
Model G0952 (Mfd. Since 09/21)
If you must use an extension
Minimum Gauge Size ...........................14 AWG
Maximum Length (Shorter is Better).......50 ft.
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Page 14

SECTION 3: SETUP

The following items are needed, but not included, for the setup/assembly of this machine.
This machine was carefully packaged for safe transport. When unpacking, separate all enclosed items from packaging materials and inspect them for shipping damage.
,
please
IMPORTANT:
you are completely satisfied with the machine and have resolved any issues between Grizzly or the shipping agent. You MUST have the original pack-
aging to file a freight claim. It is also extremely helpful if you need to return your machine later.

Needed for Setup

This machine presents serious injury hazards to untrained users. Read through this entire manu­al to become familiar with the controls and opera­tions before starting the machine!
Wear safety glasses during the entire setup process!
Description Qty
• Disposable Rags ........................ As Needed
• Cleaner/Degreaser ..................... As Needed
• Safety Glasses (for each person) ........1 Pair
• Disposable Gloves ..................... As Needed
• Assistant for Lifting ..................................... 1
• Mounting Hardware .................... As Needed
• Metal Dust Collection System .................... 1
• Metal Ducting 3" ......................................... 1
• Pipe Clamp 3" ............................................ 1
• Phillips Head Screwdriver #2 ..................... 1
HEAVY LIF T! Straining or crushing injury may occur from improperly lifting machine or some of its parts. To reduce this risk, get help from other people and use a forklift (or other lifting equipment) rated for weight of this machine.

Unpacking

If items are damaged
call us immediately at (570) 546-9663.
Save all packaging materials until
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Model G0952 (Mfd. Since 09/21)
Page 15

Inventory

The following is a list of items shipped with your machine. Before beginning setup, lay these items out and inventory them.
If any non-proprietary parts are missing (e.g. a nut or a washer), we will gladly replace them; or for the sake of expediency, replacements can be obtained at your local hardware store.
or disable start switch or
Refer to the Machine Data Sheet for the weight and footprint specifications of your machine. Some workbenches may require additional rein­forcement to support the weight of the machine and workpiece materials.
Consider anticipated workpiece sizes and addi­tional space needed for auxiliary stands, work tables, or other machinery when establishing a location for this machine in the shop. Below is the minimum amount of space needed for the
NOTICE
If you cannot find an item on this list, care­fully check around/inside the machine and packaging materials. Often, these items get lost in packaging materials while unpack­ing or they are pre-installed at the factory.

Site Considerations

Workbench Load
Placement Location
Box 1 (Figure 5) Qty
A. Metal Belt Grinder ...................................... 1
B. Belt Access Door Key (Not Shown) ............ 1
C. Spark Tray (Inside Machine) ....................... 1
A
25½"
13"
Electrical
=
Connection
Figure 6. Minimum working clearances.
Children and visitors may be seriously injured if unsuper­vised around this machine. Lock entrances to the shop
power connection to prevent unsupervised use.
Min. 30" for
Maintenance
Wall
Model G0952 (Mfd. Since 09/21)
Figure 5. Inventory.
C
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Page 16

Anchoring to Floor

Anchoring machinery to the floor prevents tipping or shifting and reduces vibration that may occur during operation, resulting in a machine that runs slightly quieter and feels more solid.
If the machine will be installed in a commercial or workplace setting, or if it is permanently connect­ed (hardwired) to the power supply, local codes may require that it be anchored to the floor.
If not required by any local codes, fastening the machine to the floor is an optional step. If you choose not to do this with your machine, we rec­ommend placing it on machine mounts, as these provide an easy method for leveling and they have vibration-absorbing pads.
Lag shield anchors with lag screws (see below) are a popular way to anchor machinery to a con­crete floor, because the anchors sit flush with the floor surface, making it easy to unbolt and move the machine later, if needed. However, anytime local codes apply, you MUST follow the anchoring methodology specified by the code.
Number of Mounting Holes ............................ 4
Diameter of Mounting Hardware
Anchoring to Concrete Floors
................7⁄16"

Dust Collection

This machine creates a lot of sparks/metal dust during operation. Use a metal dust collector to help reduce airborne dust levels and reduce the risk of dust inhalation. Metal dust collectors also help contain sparks so they do not contact flammable or combustible materials and create a dust related fire/explosion.
Minimum CFM at Dust Port: 250 CFM
Do not confuse this CFM recommendation with the rating of the dust collector. To determine the CFM at the dust port, you must consider these variables: (1) CFM rating of the dust col­lector, (2) ducting type and length between the dust collector and the machine, (3) number of branches or wyes, and (4) amount of other open lines throughout the system. Explaining how to calculate these variables is beyond the scope of this manual. Consult an expert or purchase a good dust collection "how-to" book.
Machine Base
Concrete
Figure 7. Popular method for anchoring
machinery to a concrete floor.
Lag Screw
Flat Washer
Lag Shield Anchor
Drilled Hole
To connect metal dust collection system to machine:
Fit 3" ducting over dust port, as shown in
1. Figure 8, and secure in place with clamp.
Figure 8. Ducting attached to dust port.
2. Tug ducting to make sure it does not come
off.
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Note: Tight fit is necessary for proper
performance.
Model G0952 (Mfd. Since 09/21)
Page 17
Before the machine can be connected to the power source, an electrical circuit and connec­tion device must be prepared per the POWER SUPPLY section in this manual, and all previ­ous setup instructions in this manual must be complete to ensure that the machine has been assembled and installed properly.

Power Connection

or equipment damage may occur if machine is not properly grounded and connected to power
Electrocution, fire, shock,
supply.
2. Remove (4) Phillips head screws shown in Figure 9 to open ON/OFF switch.
x 4
Figure 9. Location of ON/OFF switch screws.
Swap any two of the three incoming power
3. wires (L1, L2, & L3) (see Figure 10).
Connecting Plug to Power Cord
To connect plug to power cord, install 15-15 plug on end of power cord per plug manufacturer's instructions. If no instructions were included, use wiring diagram on Page 29.
Note About Extension Cords: Using an incor­rectly-sized extension cord may decrease the life of electrical components on your machine. If you must use an extension cord, refer to Extension
Cords on Page 11 for more information.
Correcting Phase Polarity
This sub-section is provided for troubleshooting 3-phase power connections. If you discover dur­ing the test run that the machine will not operate, or that the motor runs backwards, the plug may be wired "out of phase," meaning that the polarity is incorrectly wired. This is a common situation with 3-phase power and it is easy to correct.
To correct phase polarity:
Figure 10. Location of L1, L2, and L3 wires.
4.
Close ON/OFF switch and install Phillips
head screws removed in Step 2 to secure.
Reconnect machine to power.
5.
6. Follow Test Run to ensure that machine
functions properly.
DISCONNECT MACHINE FROM POWER!
1.
Model G0952 (Mfd. Since 09/21)
-15-
Page 18
setup instructions have been performed. Operating an improperly set up machine
Serious injury or death can result from

Test Run

Once assembly is complete, test run the machine to ensure it is properly connected to power and safety components are functioning correctly.
If you find an unusual problem during the test run, immediately stop the machine, disconnect it from power, and fix the problem BEFORE operating the machine again. The
table in the
SERVICE section of this manual can help.
— If belt tracks too far left or right, belt edge
will be destroyed. To prevent this, you must adjust belt tracking before proceed­ing to next step. Refer to Checking/ Adjusting Belt Tracking on Page 20.
Start machine and allow it to run while ensur-
5.
ing belt tracks properly. Fine-tune tracking with knob shown in Figure 11 as necessary before proceeding to next step.
Troubleshooting
The Test Run consists of verifying the following: 1) The belt tracks properly and will not come off the wheels during initial startup, 2) the motor powers up and runs correctly, and 3) the E-Stop cover disables the switch properly.
using this machine BEFORE understanding its controls and related safety information. DO NOT operate, or allow others to operate, machine until the information is understood.
DO NOT start machine until all preceding
Motor should run smoothly and without
unusual problems or noises and belt MUST rotate in same direction as arrow of belt rota­tion on machine.
Belt Tracking
Adjustment Knob
Figure 11. Location of belt tracking adjustment
knob.
—
If motor does not run smoothly, turn
machine OFF and disconnect power. Contact Technical Support.
may result in malfunction or unexpect­ed results that can lead to serious injury, death, or machine/property damage.
To test run machine:
1. Clear all setup tools away from machine.
2. Tie back loose clothing and long hair to pro-
tect yourself from getting caught in the mov­ing belt when you start machine.
Connect machine to power supply.
3.
4. Use ON and OFF buttons to start and imme-
diately stop machine, while watching how belt tracks on contact wheel. Belt "tracking" refers to belt positioning on wheels when belt rotates. When tracking properly, belt remains centered on wheels as it rotates.
-16 -
If belt does not rotate in correct direction,
—
then power phase polarity is not correct. Turn machine OFF and disconnect power. Refer to Correcting Phase Polarity on Page 15 before proceeding with Test Run.
Use E-Stop cover on ON/OFF buttons to turn
6.
machine OFF.
If cover snaps closed and machine powers
—
down, safety feature of the E-Stop cover is working correctly. Congratulations! Test run is complete.
If cover does not snap closed or machine
—
does not power down, immediately turn machine OFF and disconnect power. Safety feature of E-Stop cover is NOT working properly and must be replaced. Contact Technical Support.
Model G0952 (Mfd. Since 09/21)
Page 19
To reduce your risk of serious injury, read this entire manual BEFORE

SECTION 4: OPERATIONS

Keep hair, clothing, and
ing parts at all times. Entanglement can result in death, amputation, or

Operation Overview

using machine.
To complete a typical operation, the operator does the following:
Examines workpiece to make sure it is suit-
1.
able for grinding (i.e. without an edge sharp enough to cut belt, strong enough to be ground, etc.).
Inspects and installs grinding belt with appro-
2.
priate grit for operation.
Adjusts work rest to allow maximum 1⁄16"
3.
clearance between rest and belt.
Eye and face injuries and respiratory prob­lems can occur while operating this tool. Wear personal protective equipment to reduce your risk from these hazards.
jewelry away from mov-
severe crushing injuries!
If you are not experienced with this type of machine, WE STRONGLY RECOMMEND that you seek additional training outside of this manual. Read books/magazines or get formal training before beginning any proj­ects. Regardless of the content in this sec­tion, Grizzly Industrial will not be held liable for accidents caused by lack of training.
Ties back loose hair and clothing, and puts
4.
on safety glasses, respirator, and face shield. Takes all other required safety precautions.
Starts dust collector and grinder.
5.
6. Holds workpiece firmly with both hands, sup-
ports it against work rest, pushes workpiece into belt, and moves it to different locations to wear sandpaper evenly and to prevent it from overheating.
Stops machine and turns off dust collector
7.
when operation is complete.
Model G0952 (Mfd. Since 09/21)
-17-
Page 20
Inspection
Some workpieces are not suitable for grind­ing on a grinder. Before grinding, inspect all
workpieces for the following:
• Flammable Workpiece: Workpieces with unstable chemical elements (like magne­sium) may catch fire or create explosion hazards when introduced to the heat and friction of grinding. Be aware of the material composition of workpieces you intend to use and avoid grinding different metals and alloys on the same belt in case two different materi­als create a dangerous chemical reaction.
• Soft Workpiece: Workpieces that are made of aluminum, brass, lead, and other nonfer­rous metals will load up in the belt. Grinding plastics, rubber, fiberglass, or other soft materials can also cause the same problem. Always use the recommended belt for the material.
• Flexible/Unstable Workpiece: Grinding on the side or the ends of cable, chain, or round workpieces creates the hazard of workpiece twist or grab, leading to contact with the belt. This hazard must be avoided.
• Wood Workpiece: Never grind wood on this machine. Wood dust and shavings are extremely flammable and hot metal sparks will ignite them. A belt that has been used to sand wood or a dust collection system that has been used to collect wood dust create a flame and explosion hazard when the hot sparks of metal grinding are introduced.

Grinding TipsWorkpiece

• Extend the life of the grinding belt by regularly using an abrasive surface cleaner. Change a belt when cleaning is no longer effective.
• As a rule-of-thumb, grind with progressively higher grit numbers. A higher grit will achieve a finer finish.
• Hold workpiece securely with both hands and do not wear gloves. Use work rest whenever possible to support workpiece. Do not force workpiece against belt.
• Never grind magnesium. Once shaved or powdered, it is highly flammable, and magnesium fire is difficult to put out.
• Remember that grinding metal often produc­es sparks. DO NOT grind metal near flam­mable materials and be aware of the area around the machine the sparks will reach.
• Use full width of the grinding belt by moving the workpiece back-and-forth across the belt.
• Make sure belt guards are closed and secured during operation.
• The workpiece will get hot as you continue to grind. Cool the workpiece frequently by quenching in water or another approved solution.
• Wear the proper protective clothing. Prepare for particles to be expelled from the grinder at high speeds. Wear safety glasses, face shield, dust mask, earplugs, leather apron, and heavy leather boots.
-18-
Moving belt can cause serious personal injury if it comes in contact with fingers, hands, or other body parts. Always support workpiece against work rest when grinding. Use extreme care to provide a safe distance between belt and any body part.
Model G0952 (Mfd. Since 09/21)
Page 21
Choosing
Installing/Changing
Grinding Belts
This machine uses a 3" x 79" belt. Below is a chart that groups abrasives into different classes, and shows which grits fall into each class.
Grit Class
36 Extra Coarse
60 Coarse
80–100 Medium
120 –180 Fine
The general rule of thumb is to grind a workpiece with progressively higher grit numbers. Avoid skipping grits; the larger the grit increase, the harder it will be to remove the scratches from the previous grit.
Ultimately, the type of metal you use and your stage of finish will determine the best grit types to install on your grinder.
Belt
The grinding belt should be changed whenever there is a noticeable change in grinding quality/ performance. You may also need to change grit sizes for quick material removal or finer finishes.
Required Belt Size
Items Needed Qty
Belt Access Door Key........................................ 1
Replacement Belt
To install/change belt:
DISCONNECT MACHINE FROM POWER!
1.
2. Use key to unlock and open belt access door.
3. Turn belt tension lock knob counterclockwise
to loosen lock collar and release belt tension lever (see Figure 12).
................................3" x 79"
.............................................. 1
Belts are also made with different materials, and your workpiece and intended operation will deter­mine which belt material will produce the best results for you. The chart below illustrates some common belt materials and the situations that they are most effective.
Belt Material Operation
Aluminum Oxide Finishing. Ferrous metals.
Zirconia Alumina Finishing; wet or dry grinding.
Ferrous metals, some steels.
Ceramic Aggressive grinding; deburr-
ing. Heat-sensitive metals.
Silicon Carbide Cutting; stock removal; wet
or dry grinding. Cast iron, steel, non-ferrous metals.
Belt Tension
Lever
Figure 12. Location of belt tension lock knob
and belt tension lever.
Belt Tension
Lock Knob
Model G0952 (Mfd. Since 09/21)
-19 -
Page 22
4. Move belt tension lever down and toward drive wheel to lift motor and release belt ten­sion (see Figure 13).
Belt
Tension
Lever
Drive
Wheel
Figure 13. Belt tension released.
Checking/Adjusting
Belt Tracking
The purpose of belt tracking is to make sure the belt stays centered on the wheels during grinding operations. Although belt tracking is set at the fac­tory, it needs to be checked any time you change or replace the belt.
You must perform the following procedure after installing a grinding belt to ensure that the belt does not come off or get jammed against the machine frame.
Items Needed Qty
Belt Access Door Key........................................ 1
Protective Gloves........................................1 Pair
5. Remove old abrasive belt from wheels (if installed) and replace with new one, being sure arrows on belt match arrow of belt rota­tion of machine (see Figure 14).
Belt Rotation
Arrow
Figure 14. Belt rotation arrow.
6.
Move belt tension lever up and away from
drive wheel to raise motor and tension belt (see Figure 13).
To check/adjust belt tracking:
DISCONNECT MACHINE FROM POWER!
1.
2. Use key to unlock and open belt access door.
Fingers or hands can be quickly injured if they touch moving abrasive surfaces. To reduce this risk, wear gloves in next step.
3. Standing at front of machine, rotate either
wheel by hand so belt moves in direction of operation (counterclockwise on wheels and toward work rest), and watch how belt tracks on contact wheel (see Figure 15).
. Check and adjust belt tracking (refer to Steps
7
3–7 of Checking/Adjusting Belt Tracking).
-20-
Figure 15. Belt tracking.
Model G0952 (Mfd. Since 09/21)
Page 23
If belt moves left on wheels (toward motor)
—
rotate belt tracking adjustment knob coun-
1
terclockwise
If belt moves right on wheels (away from
—
/4 turn (see Figure 16).
motor) rotate belt tracking adjustment
1
knob clockwise
/4 turn (see Figure 16).
6. When belt tracking is correct, turn machine OFF.
. Loosen work rest lock knob, adjust work rest
7
so there is no more than
1
⁄16" between rest
and belt, then tighten lock knob to secure (see Figure 17).
Belt Tracking
Adjustment Knob
Figure 16. Location of belt tracking adjustment
knob.
4. Repeat Step 3 until belt tracks in center of wheels, then close and lock belt access door.
. Connect machine to power and turn it ON.
5
Verify belt is tracking correctly in center of contact wheel, and fine-tune tracking as nec­essary while machine is running.
Work Rest
Work Rest Lock Knob
Figure 17. Location of work rest and lock knob.
Model G0952 (Mfd. Since 09/21)
-21-
Page 24

Grinding

While some grinders have a platen to press a workpiece against, the Model G0952 has a contact wheel. While a platen can only be used for flat or convex workpieces, the contact wheel also allows for workpieces that are concave (see
Figure 18).
To grind:
Connect machine to power, turn it ON, and
1.
allow it to reach full speed.
2. Position workpiece on work rest.
Use both hands to maintain control of
3.
workpiece, as shown in Figure 20, and slow­ly feed it into contact wheel with light, even pressure. DO NOT force workpiece against belt.
Flat
Figure 18. Workpiece surface types.
Always use two hands and the work rest to sup­port the workpiece and against the contact wheel. There is workpiece clearance on either side of the contact wheel to grind the side of workpieces as well as the end (see Figure 19).
Convex Concave
Figure 20. Feeding workpiece correctly.
Figure 19. Contact wheel clearance for
workpiece length.
-22-
Model G0952 (Mfd. Since 09/21)
Page 25
ACCESSORIES
Installing unapproved accessories may
order online at www.grizzly.com or call 1-800-523-4777

SECTION 5: ACCESSORIES

cause machine to malfunction, resulting in serious personal injury or machine damage. To reduce this risk, only install accessories recommended for this machine by Grizzly.
NOTICE
Refer to our website or latest catalog for additional recommended accessories.
Basic Eye Protection
T32323—Woodturners Face Shield T32401—EDGE Brazeau Safety Glasses, Clear T32402—EDGE Khor G2 Safety Glasses, Tint T32404—EDGE Mazeno Safety Glasses, Clear
T32323 T32401
T30024—Powered Respirator Kit
Breathing metal dust could cause severe respira­tory illnesses. This kit is a lightweight, comfort­able, and easy-to-carry device for protecting the airway from small particulates.
Figure 21. T30024 Powered Respirator Kit.
T32402
Figure 22. Assortment of basic eye protection.
Grizzly Grinding Belts
These tough, zirconia alumina grinding belts come in a variety of grits.
T27568—Grinding Belt 3" x 79" 50-Grit, 10 - Pk. T27569—Grinding Belt 3" x 79" 60-Grit, 10-Pk. T27570—Grinding Belt 3" x 79" 80-Grit, 10-Pk.
T32404
Figure 23. Grizzly grinding belts.
Model G0952 (Mfd. Since 09/21)
-23-
Page 26
order online at www.grizzly.com or call 1-800-523-4777
T32720—10" Variable-Speed Wet Sharpener
This wet sharpener is so versatile and simple to use, you'll wonder why you ever put up with sharp-
1
ening by hand before. The 2
⁄2 " wide, 220-grit aluminum oxide grinding wheel is specially made for wet sharpening and runs through a water bath to prevent residue buildup on the grinding wheel and keep tools cool while sharpening. The leather stropping wheel helps remove burrs and hones to a final razor edge.
Figure 24. Model T32720 10" Variable-Speed
Wet Sharpener.
T26685—ISO 32 Moly-D Machine Oil, 1 Gal.
Moly-D oils are some of the best we've found for maintaining the critical components of machinery because they tend to resist run-off and maintain their lubricity under a variety of conditions.
Figure 26. T26685 ISO 32 Moly-D Machine Oil.
T28798—11⁄2 HP Metal Dust Collector
This dust collector features a multi-stage filtration
1
system with three 15
⁄4" x 191⁄4" filters with 30, 5, and 1-micron ratings. Operate up to two machines at a time thanks to the 650 CFM of airflow capac­ity with 10.8" of static pressure through the dual 4" dust ports.
T28553—3" Pipe Clamp G6176 —4" x 3" Reducer
We've hand picked a selection of metal dust col­lection components perfect for connecting your new machine to a metal dust collector.
G6176
T58553
Figure 25. Dust collection accessories.
Figure 27. Model T28798 11⁄2 HP Metal Dust
Collector.
-24-
Model G0952 (Mfd. Since 09/21)
Page 27

SECTION 6: MAINTENANCE

To reduce risk of shock or accidental startup, always disconnect machine from power before adjustments,

Lubrication

The bearings are sealed and permanently lubri­cated; they require no lubrication.
maintenance, or service.

Schedule

For optimum performance from this machine, this maintenance schedule must be strictly followed.
Ongoing
To minimize your risk of injury and maintain proper machine operation, shut down the machine imme­diately if you ever observe any of the items below, and fix the problem before continuing operations:
• Loose mounting bolts.
• Worn or damaged belt. Worn or damaged wires.
• Any other unsafe condition.
•
Weekly Maintenance
• Sweep surrounding dust and shavings.
• Sweep or vacuum dust and shavings from
inside belt compartment and off motor.
Monthly Maintenance
• Lubricate belt tension pivot pin.
The only part that requires lubrication is the belt tension pivot pin. Apply 2 drops of an ISO 32 oil like the one shown in Figure 26 on Page 24 monthly to the pivot pin (see Figure 28). Release and apply belt tension to spread oil.
Belt Tension
Pivot Pin
Figure 28. Location of belt tension pivot pin.

Emptying Spark Tray

Open the belt access door and remove the tray shown in Figure 29. Remove any accumulated dust, then replace the tray and close the door. Do not store the dust near heat or anything likely to produce sparks, as some types of metal dust can be flammable.

Cleaning

Cleaning the Model G0952 is relatively easy. Vacuum excess shavings, and wipe off any remaining dust with a dry cloth. Never use com­pressed air to blow away dust as airborne par­ticles may be combustible.
Model G0952 (Mfd. Since 09/21)
Spark
Tray
Figure 29. Location of spark tray.
-25-
Page 28
Review the troubleshooting procedures in this section if a problem develops with your machine. If you need
the
serial number and manufacture date of your machine before calling.

SECTION 7: SERVICE

replacement parts or additional help with a procedure, call our Technical Support. Note: Please gather

Troubleshooting

Motor & Electrical
Symptom Possible Cause Possible Solution
Machine does not start, or power supply breaker immediately trips after startup.
Machine stalls or is underpowered.
Machine has vibration or noisy operation.
1. E-Stop cover depressed/at fault.
2. Incorrect power supply voltage or circuit size.
3. Plug/receptacle at fault/wired incorrectly.
4. Power supply circuit breaker tripped or fuse blown.
5. Motor wires connected incorrectly.
6. Wiring broken, disconnected or corroded.
7. ON/OFF switch at fault.
8. Motor or motor bearings at fault.
1. Excessive feed pressure applied.
2. Wrong workpiece material (metal).
3. Motor wires connected incorrectly.
4. Plug/receptacle at fault/wired incorrectly.
5. Machine undersized for task.
6. Motor overheated.
7. Extension cord too long.
8. Motor or motor bearings at fault.
1. Belt not tracking correctly.
2. Motor or component loose.
3. Motor mount loose/broken.
4. Motor fan rubbing on fan cover.
5. Motor bearings at fault.
1. Remove E-Stop cover to reset. Replace if at fault.
2. Ensure correct power supply voltage and circuit size (Page 10).
3. Test for good contacts/correct the wiring (Page 29).
4. Ensure circuit is free of shorts. Reset circuit breaker or replace fuse.
5. Correct motor wiring connections (Page 29).
6. Fix broken wires or disconnected/corroded connections (Page 29).
7. Replace switch.
8. Replace motor.
1. Clean grinding belt, and then reduce workpiece pressure.
2. Use correct size/type of metal.
3. Correct motor wiring connections (Page 29).
4. Test for good contacts/correct the wiring (Page 29).
5. Clean/replace grinding belt; reduce feed rate/grinding depth.
6. Clean motor, let cool, and reduce workload.
7. Move machine closer to power supply; use shorter extension cord.
8. Replace motor.
1. Ensure belt is tracking correctly (Page 20).
2. Replace damaged or missing bolts/nuts or tighten if loose.
3. Tighten/replace.
4. Fix/replace fan cover; replace loose/damaged fan.
5. Test by rotating shaft; rotational grinding/loose shaft requires bearing replacement.
-26-
Model G0952 (Mfd. Since 09/21)
Page 29
Operation
Symptom Possible Cause Possible Solution
Machine vibrates excessively (non­motor related).
Grinding belt slaps or vibrates excessively.
Grains easily rub off belt.
Grinding belt slips during use.
Grinding belt will not track properly.
Belt tracks to one side under load.
Deep grinding grooves or scratches in workpiece.
Snake-shaped marks on workpiece.
Belt clogs quickly.
Excessive grinding belt replacement.
Workpiece frequently gets pulled out of hand when grinding.
1. Incorrect grinding belt tension.
2. Broken/defective grinding belt.
3. Drive wheel cap screw missing or loose.
1. Incorrect grinding belt tension.
2. Grinding belt tracking not set correctly.
3. Broken/defective grinding belt.
4. Contact or drive wheel is loose.
1. Grinding belt has been stored in damp environment.
2. Grinding belt has been smashed or folded.
3. Grinding belt is too old.
1. Incorrect grinding belt tension.
2. Excessive feed pressure while grinding.
1. Incorrect grinding belt tension.
2. Grinding belt is stretched unevenly.
3. Contact wheel is worn.
1. Grinding belt tracking not set correctly. 1. Ensure grinding belt tracking is set correctly
1. Excessive feed pressure while grinding.
2. Workpiece held still for too long against belt.
3. Grinding belt too coarse.
4. Contact wheel damaged.
1. Grinding belt loaded up.
2. Grinding belt damaged.
1. Excessive feed pressure while grinding.
2. Grinding belt worn or damaged.
3. Workpiece material is prone to belt­clogging, such as soft aluminum.
1. Not using full width of grinding surface.
2. Excessive feed pressure while grinding.
1. Workpiece not supported sufficiently against work rest.
2. Leading edge or sharp edges grabbing into grinding belt.
1. Make sure tension lever is locked in tensioning position (Page 19).
2. Replace grinding belt (Page 19).
3. Replace or tighten cap screw.
1. Make sure tension lever is locked in tensioning position (Page 19).
2. Ensure grinding belt tracking is set correctly (Page 20).
3. Replace grinding belt (Page 19).
4. Tighten contact or drive wheel.
1. Replace damaged grinding belt (Page 19). Store belt in a cool, dry area.
2. Replace damaged grinding belt (Page 19). Do not bend or fold belt.
3. Use new grinding belt.
1. Make sure tension lever is locked in tensioning position (Page 19).
2. Clean grinding belt, and then reduce workpiece pressure.
1. Make sure tension lever is locked in tensioning position (Page 19).
2. Replace grinding belt (Page 19).
3. Replace contact wheel.
(Page 20).
1. Clean grinding belt, and then reduce workpiece pressure.
2. Keep workpiece moving while grinding.
3. Use finer grit belt (Page 19).
4. Replace contact wheel.
1. Clean grinding belt.
2. Replace grinding belt (Page 19).
1. Clean grinding belt, and then reduce workpiece pressure.
2. Replace grinding belt (Page 19).
3. Reduce feed pressure. Use coarser-grit belt (Page 19).
1. Move workpiece back and forth across grinding surface.
2. Clean grinding belt, and then reduce workpiece pressure.
1. Use work rest to support workpiece.
2. Change angle or orientation of workpiece so workpiece is not digging into incoming direction of belt.
Model G0952 (Mfd. Since 09/21)
-27-
Page 30
These pages are current at the time of printing. However, in the spirit of improvement, we may make chang­es to the electrical systems of future machines. Compare the manufacture date of your machine to the one
number and manufacture date of your
machine before calling. This information can be found on the main machine label.
machine

SECTION 8: WIRING

stated in this manual, and study this section carefully.
If there are differences between your machine and what is shown in this section, call Technical Support at (570) 546-9663 for assistance BEFORE making any changes to the wiring on your machine. An updated wiring diagram may be available. Note: Please gather the serial

Wiring Safety Instructions

SHOCK HAZARD. Working on wiring that is con-
nected to a power source is extremely dangerous. Touching electrified parts will result in personal injury including but not limited to severe burns, electrocution, or death. Disconnect the power from the machine before servicing electrical com­ponents!
MODIFICATIONS. Modifying the wiring beyond what is shown in the diagram may lead to unpre­dictable results, including serious injury or fire. This includes the installation of unapproved after­market parts.
WIRE CONNECTIONS. All connections must be tight to prevent wires from loosening during machine operation. Double-check all wires dis­connected or connected during any wiring task to ensure tight connections.
CIRCUIT REQUIREMENTS. You MUST follow the requirements at the beginning of this manual when connecting your machine to a power source.
WIRE/COMPONENT DAMAGE. Damaged wires or components increase the risk of serious per­sonal injury, fire, or machine damage. If you notice that any wires or components are damaged while performing a wiring task, replace those wires or components.
MOTOR WIRING. The motor wiring shown in these diagrams is current at the time of printing but may not match your machine. If you find this to be the case, use the wiring diagram inside the motor junction box.
CAPACITORS/INVERTERS. Some capacitors and power inverters store an electrical charge for up to 10 minutes after being disconnected from the power source. To reduce the risk of being shocked, wait at least this long before working on capacitors.
EXPERIENCING DIFFICULTIES. If you are expe­riencing difficulties understanding the information included in this section, contact our Technical Support at (570) 546-9663.
The photos and diagrams included in this section are best viewed in color. You can view these pages in color at www.grizzly.com.
-28-
Model G0952 (Mfd. Since 09/21)
Page 31
MAG ON/OFF SWITCH

Wiring Diagram

KEDU KJD18
L3
L2
3
A1
1
L1
2
4
UV
L1
L3
L2
V
W
U
5
W
6
220 VAC
3-Phase
Hot
Ground
W
W1
W1
V2
V2
V1
U2
V1
U2
V
U
U1
U1
W2
W2
220V MOTOR
Hot
Hot
G
Z
X
W
15-15 Plug
(as recommended
)
Figure 30. Motor junction box. Figure 31. Push button magnetic switch.
Model G0952 (Mfd. Since 09/21)
READ ELECTRICAL SAFETY
ON PAGE 28!
-29-
Page 32
34

SECTION 9: PARTS

We do our best to stock replacement parts when possible, but we cannot guarantee that all parts shown are available for purchase. Call (800) 523-4777 or visit www.grizzly.com/parts to check for availability.

Main

36
29
53
18
30
42
51
27
24
46
50
35
38
41
4
2
3
1
5
6
7
8
49
37
48
39
40
10
9
11
47
45
50
54
52
28
23
22
31
26
25
21
19
32
42-1
42-6
25
33
42-3
42-2
42-4
42-5
20
9
20-1
20-2
14
13
12
44
-30-
BUY PARTS ONLINE AT GRIZZLY.COM!
Scan QR code to visit our Parts Store.
15
16
43
17
20-4
20-5
20-6
20-7
Model G0952 (Mfd. Since 09/21)
20-3
Page 33
REF PART # DES CRIPTI ON REF PART # DES CRIPTI ON
Main Parts List
1 P0952001 DOOR LOCK 28 P0952028 HEX BOLT M10-1.5 X 55 2 P0952002 DOOR 29 P0952029 EX T RETAI NING RI NG 20 MM 3 P0952003 BELT 3" X 79" 80-GRIT 30 P0952030 IDLER WHEEL 4 P0952004 TENSION LOCK COLLAR 31 P0952031 BALL BEARING 6004ZZ 5 P0952005 BELT TENSION LEVER 32 P0952032 IDLER WHEEL AXLE 6 P0952006 EXT RETAI NI NG RI NG 10MM 33 P0952033 HEX NUT M8-1 . 2 5 7 P0952007 TENSION BRACKET 34 P0952034 KNOB BOLT M8-1.25 X 50, D32, WING 8 P0952008 SWIVEL PIN 35 P0952035 EYE SHIELD 9 P0952009 LOCK NUT M10-1.5 36 P0952036 PHLP HD SCR M4-.7 X 12 10 P0952010 HEX NUT M10- 1. 5 37 P0952037 KNOB BOLT M8-1.25 X 25, 3-LOBE, D36 11 P0952011 GAS SPRING W/EYELET FITTING 38 P0952038 WORK REST 12 P0952012 CAP SCREW M6-1 X 30 39 P0952039 BODY 13 P0952013 FLAT WASHER 8.5 X 30 X 1.7MM 40 P0952040 FENDE R WASHE R 6MM 14 P0952014 DRI VE WHE EL 41 P0952041 CAP SCREW M6-1 X 16 15 P0952015 FOOT 42 P0952042 MAGNETIC SWITCH ASSEMBLY 16 P0952016 FLA T HD SCR M4- . 7 X 8 42-1 P0952043-1 TAP SCREW M2.2 X 6.5 17 P0952017 SPARK TRAY 42-2 P0952043-2 TAP SCREW M4.2 X 9.5 18 P0952018 GUIDE BOLT M10-1.5 X 27 42-3 P0952043-3 SWI TCH B OX 19 P0952019 STANDOFF-HEX MF M20-1.5 X 5, M10-1.5 42-4 P0952043-4 TAP SCREW M4.2 X 19 20 P0952020 MOTOR 1-1/2HP 220V 3-PH 42-5 P0952043-5 MAG SWITCH W/E-STOP COVER KEDU KJD18 20-1 P0952020-1 MOTOR FAN CO VER 42-6 P0952043-6 STRAIN RELIEF TYPE-3 M18-1.5 20-2 P0952020-2 MOTOR FAN 43 P0952043 POWER CORD 15G 4W 98" 20-3 P0952020-3 MOTOR J UNCTI O N BOX 44 P0952044 BELT ACCESS DOOR KEY 20-4 P0952020-4 BALL BEARING 204ZZ (FRONT) 45 P0952045 EYE SHIELD MOUNTING BRACKET 20-5 P0952020-5 BALL BEARING 204ZZ (REAR) 46 P0952046 EYE SHIELD HINGE BRACKET 20-6 P0952020-6 STRAIN RELIEF TYPE-3 M18-1.5 47 P0952047 LO CK NUT M5- . 8 20-7 P0952020-7 MOTOR CORD 15G 4W 47" 48 P0952048 CAP SCREW M5-.8 X 60 21 P0952021 MOTO R MOUNTI NG PL ATE 49 P0952049 HEX NUT M4-. 7 22 P0952022 HEX BOLT M6-1 X 20 50 P0952050 PHLP HD SCR M5-.8 X 8 23 P0952023 GUIDE BOLT MM M10-1.5 X 30, M10-1.5 X 39 51 P0952051 MAG SWI TCH MOUNTI NG BRA CKET 24 P0952024 PULL ROD 52 P0952052 LOCK WASHER 5MM 25 P0952025 FLAT WASHER 10MM 53 P0952053 CAP SCREW M5-.8 X 12 26 P0952026 PIVOT PIN 10 X 35 54 P0952054 FLAT WASHER 5MM
Model G0952 (Mfd. Since 09/21)
BUY PARTS ONLINE AT GRIZZLY.COM!
Scan QR code to visit our Parts Store.
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Page 34
G0952
108
101
REF PART # DESCRI PTION REF PART # DES CRIPTION
220V
3-Phase
Only
107

Labels & Cosmetics

102
BELT ROTATION
106
WARNING!
To reduce risk of death or serious injury, read manual BEFORE using machine.
To get a new manual, call (800) 523-4777 or go to www.grizzly.com.
EYE/LUNG
INJURY HAZARD!
Always wear ANSI-approved safety glasses, face shield, and respirator when using this machine.
WARNING!
ABRASION
INJURY HAZARD!
DO NOT touch moving abrasive belt or personal injury may occur!
DISCONNECT POWER BEFORE ADJUSTMENTS, MAINTENANCE, OR SERVICE.
WARNING!
ENTANGLEMENT
HAZARD! Tie back long hair, roll up long sleeves, and remove loose clothing, jewelry, or gloves to prevent getting caught in moving parts.
Specifications
Motor: 1-1/2 HP, 220V, 3-Ph, 60 Hz Full-Load Current Rating: 3.9A Motor Speed: 3440 RPM Sanding Belt Size: 3" x 79" Sanding Belt Speed: 5018 FPM Contact Wheel Diameter: 4" Drive Wheel Diameter: 7" Weight: 117 lbs.
Date
S/N
Mfd. for Grizzly in China
103
KEEP DOOR
CLOSED
WHILE
OPERATING!
104
MODEL G0952
3" X 79" METAL BELT
GRINDER/SANDER
To reduce risk of serious injury while using this machine:
1. Read and understand owner’s manual before operating.
2. Always wear ANSI-approved eye protection and respirator.
3. Only plug power cord into a grounded outlet.
4. Support workpiece with work rest.
5. Maintain 1/16" maximum clearance between work rest and sandpaper.
6. Never touch moving sandpaper.
7. Always grind in accordance with directional arrows on machine.
8. Make sure grinder is properly assembled, adjusted, and stable before
operating. Only operate with all guards in place.
9. Never grind pointed stock with point facing into belt rotation, and never force workpiece into grinding surface.
10. Do not grind in a flammable environment or near combustibles.
11. Only remove jammed pieces when sandpaper is stopped.
12. Turn motor OFF and disconnect power before changing sandpaper,
making adjustments, or servicing.
13. Do not wear loose clothing, gloves, jewelry, or other articles that can get entangled. Tie back long hair and roll up sleeves.
14. Never reach over moving abrasive belt.
15. DO NOT expose to rain or use in wet locations.
16. DO NOT operate under influence of drugs or alcohol or when tired.
17. Prevent unauthorized use by children or untrained users; restrict access or disable machine when unattended.
WARNING!
105
101 P0952101 MACHINE ID LABEL 105 P0952105 MODEL NUMBER LABEL 102 P0952102 BELT ROTATION LABEL 106 P0952106 COMBO WARNING LABEL 103 P0952103 DOOR CLOSED LABEL 107 P0952107 ELECTRICITY LABEL 104 P0952104 TOUCH-UP P AI NT, GRIZZLY GREEN 108 P0952108 220V 3-PH POWER LABEL
Safety labels help reduce the risk of serious injury caused by machine hazards. If any label comes off or becomes unreadable, the owner of this machine MUST replace it in the original location before resuming operations. For replacements, contact (800) 523-4777 or www.grizzly.com.
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BUY PARTS ONLINE AT GRIZZLY.COM!
Scan QR code to visit our Parts Store.
Model G0952 (Mfd. Since 09/21)
Page 35

WARRANTY & RETURNS

Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole written warranty and any and all warranties that may be implied by law, including any merchantability or fitness, for any par­ticular purpose, are hereby limited to the duration of this written warranty. We do not warrant or represent that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants. In no event shall Grizzly’s liability under this warranty exceed the purchase price paid for the product and any legal actions brought against Grizzly shall be tried in the State of Washington, County of Whatcom.
We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, special, or consequential damages arising from the use of our products.
The manufacturers reserve the right to change specifications at any time because they constantly strive to achieve better quality equipment. We make every effort to ensure that our products meet high quality and durability standards and we hope you never need to use this warranty.
In the event you need to use this warranty, contact us by mail or phone and give us all the details. We will then issue you a “Return Number,’’ which must be clearly posted on the outside as well as the inside of the carton. We will not accept any item back without this number. Proof of purchase must accompany the merchandise.
Please feel free to write or call us if you have any questions about the machine or the manual.
Thank you again for your business and continued support. We hope to serve you again soon.
To you can applicable information for
take advantage of this warranty, you must register it at https://www.grizzly.com/forms/warranty, or
scan the QR code below to be automatically directed to our warranty registration page. Enter all
the product.
WARRANTY
Page 36
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