Grizzly G0898 User guide

MODEL G0898

2" X 48" 2-WHEEL BELT

GRINDER/SANDER

OWNER'S MANUAL

(For models manufactured since 12/19)

COPYRIGHT © JANUARY, 2020 BY GRIZZLY INDUSTRIAL, INC.

WARNING : NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE

OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.

#CS20792 PRINTED IN TA I WAN

V1.01.20

This manual provides critical safety instructions on the proper setup,
operation, maintenance, and service of this machine/tool. Save this
document, refer to it often, and use it to instruct other operators.

Failure to read, understand and follow the instructions in this manual
may result in fire or serious personal injury—including amputation,
electrocution, or death.

The owner of this machine/tool is solely responsible for its safe use.
This responsibility includes but is not limited to proper installation in
a safe environment, personnel training and usage authorization,
proper inspection and maintenance, manual availability and compre­hension, application of safety devices, cutting/sanding/grinding tool
integrity, and the usage of personal protective equipment.

The manufacturer will not be held liable for injury or property damage
from negligence, improper training, machine modifications or misuse.

Some dust created by power sanding, sawing, grinding, drilling, and
other construction activities contains chemicals known to the State
of California to cause cancer, birth defects or other reproductive
harm. Some examples of these chemicals are:

• Lead from lead-based paints.

• Crystalline silica from bricks, cement and other masonry products.

• Arsenic and chromium from chemically-treated lumber.

Your risk from these exposures varies, depending on how often you
do this type of work. To reduce your exposure to these chemicals:
Work in a well ventilated area, and work with approved safety equip­ment, such as those dust masks that are specially designed to filter
out microscopic particles.

Table of Contents

INTRODUCTION ............................................... 2

Contact Info.................................................... 2

Manual Accuracy
Identification
Controls & Components
Machine Data Sheet

SECTION 1: SAFETY

Safety Instructions for Machinery

Additional Safety for Metal Belt Grinders....... 9

SECTION 2: POWER SUPPLY

Converting Voltage to 220V

SECTION 3: SETUP

Unpacking
Inventory
Needed for Setup
Site Considerations
Bench Mounting
Assembly
Test Run

SECTION 4: OPERATIONS

Disabling Switch........................................... 18

Operation Overview

Grinding Tips................................................ 19

Choosing Abrasive Belts .............................. 20

Replacing Abrasive Belt
Adjusting Belt Tracking
Adjusting Table
Adjusting Grinder Tilt
Flat Grinding
End Grinding

Slack Grinding.............................................. 24

.................................................... 13

...................................................... 13

..................................................... 15

...................................................... 17

........................................... 2

................................................... 3

................................. 4

...................................... 5

....................................... 7

.................. 7

...................... 10

......................... 12

....................................... 13

......................................... 14

...................................... 14

........................................... 14

........................... 18

..................................... 19

............................... 20

................................ 21

............................................ 21

................................... 22

................................................ 23

................................................ 23

SECTION 5: ACCESSORIES

SECTION 6: MAINTENANCE

Schedule
Cleaning & Protecting
Lubrication

SECTION 7: SERVICE

Troubleshooting
Tensioning & Replacing Drive Belt

Aligning Pulleys............................................ 31

SECTION 8: WIRING

Wiring Safety Instructions
Wiring Diagram

SECTION 9: PARTS

Main
Labels & Cosmetics

WARRANTY & RETURNS

...................................................... 27

................................................... 27

................................... 28

........................................... 28

...................................... 32

............................................ 33

....................................... 34

............................................................. 34

..................................... 36

......................... 25

......................... 27

.................................. 27

.............. 30

............................ 32

............................. 37

We stand behind our machines! If you have ques­tions or need help, contact us with the information
below. Before contacting, make sure you get the

serial number

from the

machine ID label. This will help us help you faster.

We want your feedback on this manual. What did
you like about it? Where could it be improved?
Please take a few minutes to give us feedback.

Email: [e-mail]

We are proud to provide a high-quality owner’s
manual with your new machine!

We

instruc­tions, specifications, drawings, and photographs
in this manual. Sometimes we make mistakes, but
our policy of continuous improvement also means
that

you receive is

slightly different than shown in the manual

If you find this to be the case, and the difference
between the manual and machine leaves you
confused or unsure about something

check our

website for an updated version. W

current

manuals and

on our web-

site at

Alternatively, you can call our Technical Support
for help. Before calling, make sure you write down
the

from
the machine ID label (see below). This information
is required for us to provide proper tech support,
and it helps us determine if updated documenta­tion is available for your machine.

INTRODUCTION

Contact Info

and manufacture date

Grizzly Technical Support

1815 W. Battlefield
Springfield, MO 65807
Phone: [phone]

Email: [e-mail]

Grizzly Documentation Manager

P.O. Box 2069

Bellingham, WA 98227-2069

Manual Accuracy

made every effort to be exact with the

sometimes the machine

.

,

e post

manual updates for free

www.grizzly.com.

Manufacture Date and Serial Number

Like all machinery there is potential danger
when operating this machine. Accidents are
frequently caused by lack of familiarity or
failure to pay attention. Use this machine
with respect and caution to decrease the
risk of operator injury. If normal safety pre­cautions are overlooked or ignored, serious
personal injury may occur.

Manufacture Date

Serial Number

-2-

Model G0898 (Mfd. Since 12/19)

Identification

Become familiar with the names and locations of the controls and features shown below to better understand
the instructions in this manual.

Belt Access

Door Knob

Platen

Belt Tension Lever

Belt Access Door

Circuit Breaker

Reset Button

Belt Tracking

Adjustment Handle

Motor

ON/OFF Switch

w/Removable Key

Work Table/

Support

Tilt Lock

Contact Wheel

V-Belt Safety Cover

For Your Own Safety Read Instruction

Manual Before Operating Sander

a) Wear eye protection.
b) Support workpiece backstop or

worktable.

c) Maintain 1⁄16 in. maximum clearance

between table and sanding belt.

Model G0898 (Mfd. Since 12/19)

-3-

Controls &

To reduce your risk of
serious injury, read this
entire manual BEFORE

Components

using machine.

Refer to the following figures and descriptions to
become familiar with the basic controls and com­ponents of this machine. Understanding these
items and how they work will help you understand
the rest of the manual and minimize your risk of
injury when operating this machine.

Component Descriptions

F

E

Figure 2. Power controls.

E. ON/OFF Switch with Removable Key:

Turns motor ON/OFF and prevents acciden­tal startup.

F. Circuit Breaker Reset Button: Restores

power to motor when pressed after overload.

B

C

A

Figure 1. Sanding belt controls.

A. Belt Access Door Knob: Opens and closes

belt access door.

B. Belt Access Door: Opens and closes to

allow for belt replacement and maintenance.

C. Belt Tracking Adjustment Handle: Fine

tunes tracking along platen and wheels.

D. Belt Tension Lever: Releases and engages

belt tension for removal or adjustment.

D

H

G

I

J

Figure 3. Work area components.

G. Tilt Lock: Releases to allow for 0˚–90˚

grinder position adjustment and secures to
lock grinder in place.

H. Platen: Provides flat surface belt support

when surface grinding.

I. Work Table/Support: Supports workpiece

during operations and adjusts 0˚–90˚.

J. Contact Wheel: Drives belt and provides belt

suppport for an additional grinding surface.

-4-

Model G0898 (Mfd. Since 12/19)

Machine Data Sheet

Customer Service #: [phone] · To Order Call: [phone] · Fax #: [phone]

MODEL G0898 2" X 48" 2-WHEEL BELT GRINDER/SANDER

Product Dimensions:

Weight .............................................................................................................................................................................95 lbs.

Width (side-to-side) x Depth (front-to-back) x Height .................................................................... 22-1/2 x 28-1/2 x 28-1/2 in.

Footprint (Length x Width) ...................................................................................................................................10-1/2 x 13 in.

Shipping Dimensions:

Type ........................................................................................................................................................................ Wood Crate

Content .......................................................................................................................................................................... Machine

Weight ............................................................................................................................................................................137 lbs.

Length x Width x Height .....................................................................................................................................25 x 28 x 17 in.

Must Ship Upright .................................................................................................................................................................Yes

Electrical:

Power Requirement .......................................................................................................... 110V or 220V, Single-Phase, 60 Hz

Prewired Voltage ................................................................................................................................................................ 110V

Full-Load Current Rating ..................................................................................................................11A at 110V, 5.5A at 220V

Minimum Circuit Size ........................................................................................................................................................... 15A

Connection Type ..................................................................................................................................................... Cord & Plug

Power Cord Included ............................................................................................................................................................Yes

Power Cord Length ...............................................................................................................................................................6 ft.

Power Cord Gauge ....................................................................................................................................................... 14 AWG

Plug Included ........................................................................................................................................................................Yes

Included Plug Type ..............................................................................................................................................................5-15

Recommended Plug Type ....................................................................................................................................6-15 for 220V

Switch Type ............................................................................................................... Paddle Safety Switch w/Removable Key

Motor:

Main

Horsepower ...............................................................................................................................................................1 HP

Phase .......................................................................................................................................................... Single-Phase

Amps ..................................................................................................................................................................11A/5.5A

Speed ...............................................................................................................................................................1720 RPM

Type ................................................................................................................................ TEFC Capacitor-Start Induction

Power Transfer ............................................................................................................................................................Belt

Bearings .........................................................................................................................Shielded & Permanently Sealed

Centrifugal Switch/Contacts Type ........................................................................................................................External

Model G0898 (Mfd. Since 12/19)

-5-

Main Specifications:

Belt Sander Info

Sanding Belt Width .....................................................................................................................................................2 in.

Sanding Belt Length .................................................................................................................................................48 in.

Sanding Belt Speed ..........................................................................................................................................4000 FPM

Sanding Belt Tilt .............................................................................................................................................. 0 - 90 deg.

Table Length ........................................................................................................................................................3-5/8 in.

Table Width ..........................................................................................................................................................2-1/2 in.

Table Thickness ...................................................................................................................................................... 3/8 in.

Table Tilt .......................................................................................................................................................... 0 - 90 deg.

Table-to-Floor Height ...........................................................................................................................................8-1/2 in.

Max Height of Belt in Vertical Position .....................................................................................................................24 in.

Contact Wheel Diameter ............................................................................................................................................ 7 in.

Contact Wheel Width ..................................................................................................................................................2 in.

Idler Wheel Diameter ..................................................................................................................................................6 in.

Idler Wheel Width .......................................................................................................................................................2 in.

Belt Tension Release Type ....................................................................................................................... Quick-Release

Platen Type ........................................................................................................................................................ Cast Iron

Platen Length .......................................................................................................................................................5-7/8 in.

Platen Width ...............................................................................................................................................................2 in.

Construction Info

Base ............................................................................................................................................................Formed Steel

Frame ................................................................................................................................................................. Cast Iron

Paint Type/Finish ..................................................................................................................................... Powder Coated

Other Specifications:

Country of Origin ............................................................................................................................................................. Taiwan

Warranty ...........................................................................................................................................................................1 Year

Approximate Assembly & Setup Time ...................................................................................................................... 30 Minutes

Serial Number Location ................................................................................................................................................ ID Label

Features:

4000 FPM

2" X 48" 150-Grit Belt Included
Work Table with Adjustable Angle
Removable Verticle Platen
Built-In Circuit Breaker
Frame Pivots 90 Deg. for Vertical and Horizontal Grinding
Single-Knob Tracking Adjustment
Rubber-Coated Contact Wheel
Quick-Release Belt Tension Lever

-6-

Model G0898 (Mfd. Since 12/19)

SECTION 1: SAFETY

For Your Own Safety, Read Instruction

Manual Before Operating This Machine

The purpose of safety symbols is to attract your attention to possible hazardous conditions.
This manual uses a series of symbols and signal words intended to convey the level of impor­tance of the safety messages. The progression of symbols is described below. Remember that
safety messages by themselves do not eliminate danger and are not a substitute for proper
accident prevention measures. Always use common sense and good judgment.

Indicates an imminently hazardous situation which, if not avoided,
WILL result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided,
COULD result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided,
MAY result in minor or moderate injury. It may also be used to alert
against unsafe practices.

Alerts the user to useful information about proper operation of the

NOTICE

machine to avoid machine damage.

Safety Instructions for Machinery

OWNER’S MANUAL. Read and understand this

owner’s manual BEFORE using machine.

TRAINED OPERATORS ONLY. Untrained oper­ators have a higher risk of being hurt or killed.
Only allow trained/supervised people to use this
machine. When machine is not being used, dis­connect power, remove switch keys, or lock-out
machine to prevent unauthorized use—especially
around children. Make your workshop kid proof!

DANGEROUS ENVIRONMENTS. Do not use
machinery in areas that are wet, cluttered, or have
poor lighting. Operating machinery in these areas
greatly increases the risk of accidents and injury.

MENTAL ALERTNESS REQUIRED. Full mental
alertness is required for safe operation of machin­ery. Never operate under the influence of drugs or
alcohol, when tired, or when distracted.

ELECTRICAL EQUIPMENT INJURY RISKS.
You can be shocked, burned, or killed by touching
live electrical components or improperly grounded
machinery. To reduce this risk, only allow qualified
service personnel to do electrical installation or
repair work, and always disconnect power before
accessing or exposing electrical equipment.

DISCONNECT POWER FIRST.
nect machine from power supply BEFORE mak­ing adjustments, changing tooling, or servicing
machine. This prevents an injury risk from unin­tended startup or contact with live electrical com­ponents.

EYE PROTECTION. Always wear ANSI-approved
safety glasses or a face shield when operating or
observing machinery to reduce the risk of eye
injury or blindness from flying particles. Everyday
eyeglasses are NOT approved safety glasses.

Always discon-

Model G0898 (Mfd. Since 12/19)

-7-

WEARING PROPER APPAREL. Do not wear
clothing, apparel or jewelry that can become
entangled in moving parts. Always tie back or
cover long hair. Wear non-slip footwear to reduce
risk of slipping and losing control or accidentally
contacting cutting tool or moving parts.

HAZARDOUS DUST. Dust created by machinery
operations may cause cancer, birth defects, or
long-term respiratory damage. Be aware of dust
hazards associated with each workpiece mate­rial. Always wear a NIOSH-approved respirator to
reduce your risk.

HEARING PROTECTION. Always wear hear­ing protection when operating or observing loud
machinery. Extended exposure to this noise
without hearing protection can cause permanent
hearing loss.

REMOVE ADJUSTING TOOLS. Tools left on
machinery can become dangerous projectiles
upon startup. Never leave chuck keys, wrenches,
or any other tools on machine. Always verify
removal before starting!

USE CORRECT TOOL FOR THE JOB. Only use
this tool for its intended purpose—do not force
it or an attachment to do a job for which it was
not designed. Never make unapproved modifica­tions—modifying tool or using it differently than
intended may result in malfunction or mechanical
failure that can lead to personal injury or death!

AWKWARD POSITIONS. Keep proper footing
and balance at all times when operating machine.
Do not overreach! Avoid awkward hand positions
that make workpiece control difficult or increase
the risk of accidental injury.

CHILDREN & BYSTANDERS. Keep children and
bystanders at a safe distance from the work area.
Stop using machine if they become a distraction.

GUARDS & COVERS. Guards and covers reduce
accidental contact with moving parts or flying
debris. Make sure they are properly installed,
undamaged, and working correctly BEFORE
operating machine.

FORCING MACHINERY. Do not force machine.
It will do the job safer and better at the rate for
which it was designed.

NEVER STAND ON MACHINE. Serious injury
may occur if machine is tipped or if the cutting
tool is unintentionally contacted.

STABLE MACHINE. Unexpected movement dur­ing operation greatly increases risk of injury or
loss of control. Before starting, verify machine is
stable and mobile base (if used) is locked.

USE RECOMMENDED ACCESSORIES. Consult
this owner’s manual or the manufacturer for rec­ommended accessories. Using improper acces­sories will increase the risk of serious injury.

UNATTENDED OPERATION. To reduce the
risk of accidental injury, turn machine OFF and
ensure all moving parts completely stop before
walking away. Never leave machine running
while unattended.

MAINTAIN WITH CARE. Follow all maintenance
instructions and lubrication schedules to keep
machine in good working condition. A machine
that is improperly maintained could malfunction,
leading to serious personal injury or death.

DAMAGED PARTS. Regularly inspect machine
for damaged, loose, or mis-adjusted parts—or
any condition that could affect safe operation.
Immediately repair/replace BEFORE operating
machine. For your own safety, DO NOT operate
machine with damaged parts!

MAINTAIN POWER CORDS. When disconnect­ing cord-connected machines from power, grab
and pull the plug—NOT the cord. Pulling the cord
may damage the wires inside. Do not handle
cord/plug with wet hands. Avoid cord damage by
keeping it away from heated surfaces, high traffic
areas, harsh chemicals, and wet/damp locations.

EXPERIENCING DIFFICULTIES. If at any time
you experience difficulties performing the intend­ed operation, stop using the machine! Contact our
Technical Support at [phone].

-8-

Model G0898 (Mfd. Since 12/19)

Additional Safety for Metal Belt Grinders

Serious injury or death can occur from fingers, clothing, jewelry, or hair getting pinched/entangled
in rotating belt or other moving components. Abrasion injuries can occur from touching moving
grinding belt with bare skin. Workpieces or ground-off particles thrown by grinding belt can
strike operator or bystanders, causing impact injuries, or blindness. Long-term respiratory
damage can occur from using grinder without wearing a respirator. To reduce the risk of these
hazards, operator or bystanders MUST completely heed the hazards and warnings below.

IN-RUNNING NIP POINTS. The gap between

moving grinding belt and table/support creates a
pinch point for fingers or workpieces; the larger
this gap is, the greater the risk of fingers or
workpieces getting caught in it. Minimize the risk of
pinch and crush injuries by adjusting table/support
to no more than

GRINDING DUST. Grinding creates large amounts
of airborne dust particles that can cause eye injury
or respiratory illness. Reduce your risk by always
wearing approved eye and respiratory protection
when using grinder.

ABRASIVE CONDITION. Wor n or damaged sand­paper can fly apart and throw debris, or aggres­sively grab workpiece, causing injury from opera­tor loss of workpiece control. Always inspect belt
before operation and replace if worn or damaged.

HOT WORKPIECES. Grinding friction will cause
workpiece to quickly get hot, causing burns to the
skin. Wear protective gloves and apron if grinding
for an extended time. Do not touch freshly ground
surfaces or nearby areas without first cooling them
or allowing them to cool.

MINIMUM STOCK DIMENSION. Small workpieces
can be aggressively pulled from your hands,
causing contact with belt surface. Always use a
jig or other holding device when grinding small
workpieces, and keep hands and fingers at least
2" away from abrasive surface.

FLAMMABLE MATERIALS. Grinding metal will
cause sparks. Make sure there are no flammable
or combustible materials near

1

⁄16" away from belt.

machine.

ABRASIVE DIRECTION. Feeding workpiece
incorrectly can cause it to be thrown from machine,
striking operator or bystanders, or causing hands
to slip into moving sandpaper. To reduce these
risks, only grind against direction of sandpaper
travel, ensure workpiece is properly supported,
and avoid introducing sharp edges into moving
belt on the leading side of the workpiece.

HAND PLACEMENT. Rotating belt can remove
skin quickly. Always keep hands away from mov­ing belt during operation. Stop machine before
cleaning dust from table.

FEEDING WORKPIECE. Forcefully jamming
workpiece into abrasive surface could cause it
to be grabbed aggressively, pulling hands into
abrasive surface. Firmly grasp workpiece in both
hands and ease it into belt using light pressure.

AVOIDING ENTANGLEMENT. Becoming
entangled in moving parts can cause severe injury
or death. Keep all guards in place and closed; DO
NOT wear loose clothing, gloves, or jewelry; and
tie back long hair.

WORKPIECE INTEGRITY & SUPPORT. Grinding
fragile workpieces can result in loss of control,
resulting in abrasion injuries, pinch/impact inju­ries, or damage to abrasive belt. Only grind solid
workpieces that can withstand power grinding
forces. Properly support workpiece; avoid grinding
workpieces without flat bottom surfaces unless
some type of jig is used to maintain support and
control when grinding force is applied. Always
grind with workpiece firmly against table or anoth­er support device

Model G0898 (Mfd. Since 12/19)

-9-

SECTION 2: POWER SUPPLY

Before installing the machine, consider the avail­ability and proximity of the required power supply
circuit. If an existing circuit does not meet the
requirements for this machine, a new circuit must
be installed. To minimize the risk of electrocution,
fire, or equipment damage, installation work and
electrical wiring must be done by an electrician or
qualified service personnel in accordance with all
applicable codes and standards.

or equipment damage
may occur if machine is
not properly grounded
and connected to power

The full-load current rating is the amperage a
machine draws at 100% of the rated output power.
On machines with multiple motors, this is the
amperage drawn by the largest motor or sum of all
motors and electrical devices that might operate
at one time during normal operations.

The full-load current is not the maximum amount
of amps that the machine will draw. If the machine
is overloaded, it will draw additional amps beyond
the full-load rating.

If the machine is overloaded for a sufficient length
of time, damage, overheating, or fire may result—
especially if connected to an undersized circuit.
To reduce the risk of these hazards, avoid over­loading the machine during operation and make
sure it is connected to a power supply circuit that
meets the specified circuit requirements.

For your own safety and protection of

Note: Circuit requirements in this manual apply to

a dedicated circuit—where only one machine will
be running on the circuit at a time. If machine will
be connected to a shared circuit where multiple
machines may be running at the same time, con­sult an electrician or qualified service personnel to
ensure circuit is properly sized for safe operation.

A power supply circuit includes all electrical
equipment between the breaker box or fuse panel
in the building and the machine. The power sup­ply circuit used for this machine must be sized to
safely handle the full-load current drawn from the
machine for an extended period of time. (If this
machine is connected to a circuit protected by
fuses, use a time delay fuse marked D.)

This machine can be converted to operate on a
power supply circuit that has a verified ground
and meets the requirements listed below. (Refer
to Voltage Conversion instructions for details.)

This machine is prewired to operate on a power
supply circuit that has a verified ground and meets
the following requirements:

Availability

Electrocution, fire, shock,

supply.

Full-Load Current Rating

Circuit Information

property, consult an electrician if you are
unsure about wiring practices or electrical
codes in your area.

Full-Load Current Rating at 110V ...... 11 Amps

Full-Load Current Rating at 220V

-10 -

.... 5.5 Amps

Circuit Requirements for 110V

Nominal Voltage .................... 110V, 115V, 120V

..........................................................60 Hz

Cycle
Phase
Power Supply Circuit
Plug/Receptacle

........................................... Single-Phase

......................... 15 Amps

............................. NEMA 5 -15

Circuit Requirements for 220V

Nominal Voltage .........20 8V, 220V, 23 0V, 240V

..........................................................60 Hz

Cycle
Phase
Power Supply Circuit
Plug/Receptacle

........................................... Single-Phase

......................... 15 Amps

............................. NEMA 6-15

Model G0898 (Mfd. Since 12/19)

Improper connection of the equipment-grounding
wire can result in a risk of electric shock. The
wire with green insulation (with or without yellow
stripes) is the equipment-grounding wire. If repair
or replacement of the power cord or plug is nec­essary, do not connect the equipment-grounding
wire to a live (current carrying) terminal.

Check with a qualified electrician or service per­sonnel if you do not understand these grounding
requirements, or if you are in doubt about whether
the tool is properly grounded. If you ever notice
that a cord or plug is damaged or worn, discon­nect it from power, and immediately replace it with
a new one.

We do not recommend using an extension cord
with this machine.
cord, only use it if absolutely necessary and only
on a temporary basis.

Extension cords cause voltage drop, which can
damage electrical components and shorten motor
life. Voltage drop increases as the extension cord
size gets longer and the gauge size gets smaller
(higher gauge numbers indicate smaller sizes).

Any extension cord used with this machine must
be in good condition and contain a ground wire
and matching plug/receptacle. Additionally, it must
meet the following size requirements:

Grounding Requirements

This machine MUST be grounded. In the event
of certain malfunctions or breakdowns, grounding
reduces the risk of electric shock by providing a
path of least resistance for electric current.

For 110V operation: This machine is equipped
with a power cord that has an equipment-ground­ing wire and a grounding plug (see following fig­ure). The plug must only be inserted into a match­ing receptacle (outlet) that is properly installed
and grounded in accordance with all local codes
and ordinances.

For 220V operation: The plug specified under
“
page has a grounding prong that must be attached
to the equipment-grounding wire on the included
power cord. The plug must only be inserted into
a matching receptacle (see following figure) that
is properly installed and grounded in accordance
with all local codes and ordinances.

it will not fit the outlet, have a qualified
electrician install the proper outlet with a

GROUNDED

5-15 RECEPTACLE

Grounding Pin

5-15 PLUG

GROUNDED

6-15 RECEPTACLE

Current Carrying Prongs

6-15 PLUG

Grounding Pin

Figure 5. Typical 6-15 plug and receptacle.

Neutral Hot

Figure 4. Typical 5-15 plug and receptacle.

SHOCK HAZARD!
Two-prong outlets do not meet the grounding
requirements for this machine. Do not modify
or use an adapter on the plug provided—if

verified ground.

Circuit Requirements for 220V” on the previous

Model G0898 (Mfd. Since 12/19)

Extension Cords

If you must use an extension

Minimum Gauge Size ...........................14 AWG

Maximum Length (Shorter is Better).......50 ft.

-11-

Converting Voltage

GND

GND

to 220V

The voltage conversion MUST be performed by
an electrician or qualified service personnel.

The voltage conversion procedure consists of
rewiring the motor and installing the correct plug.
A wiring diagram is provided on Page 33 for your
reference.

Items Needed Qty

• Phillips Head Screwdriver #2 ..................... 1

• Electrical Tap e ............................ As Needed

• Wire Cutters/Stripper .................................. 1

• NEMA 6-15 Plug ......................................... 1

• Circuit Breaker 8A (P0898061-2X) ............. 1

To convert Model G0898 to 220V:

4. Use wire nuts to connect wires as indicated

in Figure 7. Twist wire nuts onto their respec­tive wires and wrap them with electrical tape
so they will not come loose during operation.

Motor Rewired
for 220V

Connect
Wires with
Nuts Here

Figure 7. Motor rewired for 220V.

Replace pre-installed 110V 15A circuit break-

5.

er (see Figure 8) with 220V 8A circuit breaker.

1. DISCONNECT MACHINE FROM POWER!

Cut off existing 5-15 plug.

2.

3. Open motor junction box, then loosen two

wire nuts indicated in Figure 6.

Loosen

Motor Prewired
for 110V

Figure 6. Motor prewired for 110V.

These

Wire
Nuts

Circuit

Breaker

Circuit

Breaker

Figure 8. Location of circuit breaker.

Close and secure motor junction box.

6.

-12-

7. Install a 6-15 plug on power cord, according
to plug manufacturer's instructions.

— If plug manufacturer's instructions are not

available, NEMA standard 6-15 plug wir­ing is provided on Page 33.

Model G0898 (Mfd. Since 12/19)

The following is a list of items shipped with your
machine. Before beginning setup, lay these items
out and inventory them.

If any non-proprietary parts are missing (e.g. a
nut or a washer), we will gladly replace them; or
for the sake of expediency, replacements can be
obtained at your local hardware store.

SECTION 3: SETUP

This machine was carefully packaged for safe
transport. When unpacking, separate all enclosed
items from packaging materials and inspect them
for shipping damage.

,

please

at [phone].

IMPORTANT:

you are completely satisfied with the machine and
have resolved any issues between Grizzly or the
shipping agent. You MUST have the original pack-

aging to file a freight claim. It is also extremely
helpful if you need to return your machine later.

This machine presents
serious injury hazards
to untrained users. Read
through this entire manu­al to become familiar with
the controls and opera­tions before starting the
machine!

Box 1 (Figure 9) Qty

Wear safety glasses during
the entire setup process!

A. Metal Belt Grinder ...................................... 1

B. Sanding Belt 2" x 48" 150-Grit ................... 1

C. Wrench 10 x 13mm Closed-Ends ............... 1

D. Hex Wrenches 4, 5, 6mm .....................1 Ea.

Inventory

This machine and its
components are very
heavy. Get lifting help or
use power lifting equip­ment such as a forklift to
move heavy items.

Unpacking

If items are damaged

call us immediately

Save all packaging materials until

Model G0898 (Mfd. Since 12/19)

A

D

C

Figure 9. Inventory.

B

NOTICE

If you cannot find an item on this list, care­fully check around/inside the machine and
packaging materials. Often, these items get
lost in packaging materials while unpack­ing or they are pre-installed at the factory.

-13-

Refer to the Machine Data Sheet for the weight
and footprint specifications of your machine.
Some workbenches may require additional rein­forcement to support the weight of the machine
and workpiece materials.

Consider anticipated workpiece sizes and addi­tional space needed for auxiliary stands, work
tables, or other machinery when establishing a
location for this machine in the shop. Below is
the minimum amount of space needed for the

Another option is a "direct mount" (see example
below) where the machine is secured directly to
the workbench with lag screws and washers.

The base of this machine has mounting holes
that allow it to be fastened to a workbench or
other mounting surface to prevent it from moving
during operation and causing accidental injury or
damage.

The strongest mounting option is a "Through
Mount" (see example below) where holes are
drilled all the way through the workbench—and
hex bolts, washers, and hex nuts are used to
secure the machine in place.

Needed for Setup

The following items are needed, but not included,
for the setup/assembly of this machine.

vised around this machine.

or disable start switch or

Bench Mounting

Description Qty

• Additional Person ....................................... 1

• Safety Glasses (Per Person) ...................... 1

• Bench Mounting Hardware ...................1 Set

Site Considerations

Workbench Load

Placement Location

Number of Mounting Holes
Diameter of Mounting Hardware Needed

Machine Base

............................ 4

Hex
Bolt

Flat Washer

..1⁄2"

Figure 10. Minimum working clearances.

-14-

10½"

Electrical

=

Connection

Children and visitors may be
seriously injured if unsuper-

Lock entrances to the shop

power connection to prevent
unsupervised use.

22½"

28½"

13"

Workbench

Flat Washer

Lock Washer

Hex Nut

Figure 11. "Through Mount" setup.

Lag Screw

Flat Washer

Machine Base

Workbench

Figure 12. "Direct Mount" setup.

Model G0898 (Mfd. Since 12/19)

Serious injury could occur if you connect

process. DO NOT connect to power until

Assembly

The machine must be fully assembled before it
can be operated. Before beginning the assembly
process, refer to

and gather

all

To ensure the assembly process

goes smoothly, first clean any

cov­ered or coated in heavy-duty rust preventative (if
applicable).

3.

Loosen grinder tilt lock screw (see Figure

14). Adjust grinder to upright position, then

tighten screw to secure.

Needed for Setup

listed items.

parts that are

machine to power before completing setup

instructed later in this manual.

To assemble machine:

Mount machine to bench as described in

1.

Bench Mounting on Page 14.

Loosen both cap screws shown in Figure 13,

2.

but do not remove.

Grinder Tilt

Lock Screw

Figure 14. Grinder tilt lock screw.

4. Unscrew belt access door knob to open door

(see Figure 15).

Belt Access

Door Knob

Contact Wheel

Guard Screw

Work Table

Position Screw

Figure 13. Wheel guard and work table position

cap screws.

Model G0898 (Mfd. Since 12/19)

Figure 15. Belt access door knob.

5. Pull belt tension lever backward (see Figure

16), then slide included sanding belt over

wheels and platen.

Belt Tension

Lever

Wheels

Platen

Figure 16. Lever positioned without tension.

-15-

6.

Center belt on wheels, then pull belt tension

lever forward.

7. Position platen so it barely touches back of
sanding belt (see Figure 17), then tighten
contact wheel guard cap screw from Step 2.

9.

Loosen table tilt screw and adjust table so

there is less than 1⁄16" between table and belt
(see Figure 19), then tighten screw to secure.

Table-Belt Gap

Platen

Figure 17. Proper platen adjustment.

— If you need to adjust platen angle, loosen

platen adjustment cap screws (see Figure

18), adjust platen, then tighten to secure.

Platen Adjustment

Cap Screws

Table Tilt

Screw

Work Table

Figure 19. Proper table position.

Table and belt form an in-running nip point
where one part moves past a stationary
object. Body parts may be caught in this
gap and be crushed or otherwise injured.
Minimize this risk by allowing no more than

1

⁄16" between table and belt.

10. Tighten work table position screw (see Figure

20) to secure table position.

Figure 18. Platen adjustment cap screws.

8. Close belt access door and secure with door

knob.

-16 -

Work Table

Position Screw

Figure 20. Work table position cap screw.

11. Proceed to Test Run.

Model G0898 (Mfd. Since 12/19)

Test Run

Once assembly is complete, test run the machine
to ensure it is properly connected to power and
safety components are functioning correctly.

If you find an unusual problem during the test run,
immediately stop the machine, disconnect it from
power, and fix the problem BEFORE operating the
machine again. The

table in the

SERVICE section of this manual can help.

DO NOT start machine until all preceding
setup instructions have been performed.
Operating an improperly set up machine

ed results that can lead to serious injury,

Serious injury or death can result from

— If belt tracks too far left or right, belt edge

will be destroyed. To prevent that from
happening, you must adjust belt tracking
before proceeding to next step. Refer to

Adjusting Belt Tracking on Page 21.

5. Start grinder and allow it to run while ensur-

ing belt tracks properly. Fine-tune tracking
with handle shown in Figure 21 as necessary
before proceeding to next step.

Troubleshooting

The Test Run consists of verifying the following:

1) The belt tracks properly and will not come off

the wheels during initial startup, 2) the motor
powers up and runs correctly, and 3) the switch
disabling key disables the switch properly.

using this machine BEFORE understanding
its controls and related safety information.
DO NOT operate, or allow others to operate,
machine until the information is understood.

The motor should run smoothly and without

unusual problems or noises.

Belt Tracking

Adjustment Handle

Figure 21. Belt tracking adjustment handle

location.

Turn machine OFF.

6.

Remove switch disabling key, as shown in

7.

Figure 22.

may result in malfunction or unexpect-

death, or machine/property damage.

To test run the machine:

Clear all setup tools away from machine.

1.

2. Tie back loose clothing and long hair to pro-

tect yourself from getting caught in the mov­ing belt when you start the machine.

Connect machine to power supply.

3.

4. Use power switch to start and immediately

stop grinder, while watching how belt tracks
on platen and contact wheel. Belt "tracking"
refers to belt positioning on wheels when belt
rotates. When tracking properly, belt remains
centered on wheels as it rotates.

Model G0898 (Mfd. Since 12/19)

Figure 22. Removing switch key from switch.

Try to start machine with paddle switch. The

8.

machine should not start.

— If the machine does not start, the switch

disabling feature is working correctly.

— If machine does start, immediately stop

the machine. The switch disabling feature
is not working correctly. This safety fea­ture must work properly before proceeding
with regular operations. Call Tech Support
for help.

-17-

The switch can be disabled by removing the key,
as shown below. Disabling the switch in this man­ner can prevent unauthorized operation of the
machine, which is important if it is not kept inside
an access-restricted building or in a location
where children may be present.

IMPORTANT:

its function. It is not a substitute for disconnecting
machine from power when adjusting or servicing.

Children or untrained people can be

. This

To help prevent unsupervised operation,

switch before leaving

SECTION 4: OPERATIONS

To reduce your risk of
serious injury, read this
entire manual BEFORE

using machine.

Eye and face injuries and respiratory prob­lems can occur while operating this tool.
Wear personal protective equipment to
reduce your risk from these hazards.

Disabling Switch

Disabling the switch only restricts

Loose hair, clothing, or
jewelry could get caught
in machinery and cause
serious personal injury.
Keep these items away
from moving parts at all
times to reduce this risk.

If you are not experienced with this type
of machine, WE STRONGLY RECOMMEND
that you seek additional training outside of
this manual. Read books/magazines or get
formal training before beginning any proj­ects. Regardless of the content in this sec­tion, Grizzly Industrial will not be held liable
for accidents caused by lack of training.

Figure 23. Disabling switch by removing key.

seriously injured by this machine
risk increases with unsupervised operation.

always disable
machine unattended. Make sure to place
key in a well-hidden or secure location!

No list of safety guidelines can be complete.
Every shop environment is different. Always
consider safety first, as it applies to your
individual working conditions. Use this and
other machinery with caution and respect.
Failure to do so could result in serious per­sonal injury, damage to equipment, or poor
work results.

-18-

Model G0898 (Mfd. Since 12/19)

Operation Overview

Grinding Tips

To complete a typical grinding operation, the
operator does the following:

Examines workpiece to make sure it is suit-

1.

able for grinding (i.e. without imbedded por­eign objects, without an edge sharp enough
to cut belt, etc.).

Puts on safety glasses and a respirator.

2.

3. Starts grinder.

4. Holds workpiece firmly and flatly, pushes

workpiece into belt, and moves it to different
locations to wear sandpaper evenly and to
prevent it from overheating.

Stops machine.

5.

• Extend the life of the abrasive belt by reg­ularly using a PRO-STIK® abrasive sur­face cleaner (see Accessories on
Page 25).

• When grinding against contact wheel (Page

23), tilt grinder horizontal for better control.

• Hold workpiece securely with both hands.
Use table/rest whenever possible to support
workpiece. Do not force workpiece against
belt.

• Never grind magnesium. Once shaved
or powdered, it is highly flammable and
magnesium fire is difficult to put out.

• Remember that grinding metal often produc­es sparks. DO NOT allow anyone to stand in
the path of the sparks. DO NOT grind metal
near flammable materials.

• Make sure belt access door is closed and
latched during operation.

• Belts clog and wear. Change belts whenever
you notice a difference in grinding quality/
performance.

• The workpiece will get hot as you continue
to grind. Cool the workpiece frequently by
quenching in water or another approved solu­tion. Allow workpiece to dry before allowing it
to contact abrasive belt.

• Wear the proper protective clothing. Prepare
for particles to be expelled from the grinder
at high speeds. Wear safety glasses, face
shield, dust mask, earplugs, leather apron,
and heavy leather boots.

Moving belt can cause serious personal
injury if it comes in contact with fingers,
hands, or other body parts. Always support
workpiece against platen or work stop when
grinding. Use extreme care to provide a safe
distance between belt and any body part.

Model G0898 (Mfd. Since 12/19)

-19-

Choosing

3. Refer to Adjusting Grinder Tilt on Page 22

to adjust grinder to vertical position.

Abrasive Belts

This machine uses a 2" x 48" belt. Below is a
chart that groups abrasives into different classes,
and shows which grits fall into each class.

Grit Class

36 Extra Coarse
60 Coarse
80–100 Medium
120 –180 Fine

To achieve a fine finish, the general rule is to grind
a workpiece with progressively higher grit num­bers, with no one grit increase of more than 50.
Avoid skipping grits; the larger the grit increase,
the harder it will be to remove the scratches from
the previous grit.

Ultimately, the type of metal you use and your
stage of finish will determine the best grit types to
install on your grinder.

. Pull belt-tension release lever backward (see

4

Figure 24) to release belt tension. The lever

will snap into position.

5

. Remove old sanding belt from wheels.

. Place new sanding belt on wheels, then pull

6

belt tension lever forward to tension belt.

Note: The included belt uses a butt joint, so it

does not have an intended rotation direction.
If you choose to replace it with one that uses
a lap joint, you must match rotational arrows
of belt with belt rotation direction of grinder
(see Figure 24).

Belt Tension

Lever

Replacing

Abrasive Belt

The grinding belt on the G0898 should be changed
whenever there is a noticeable change in grind­ing quality/performance. You may also need to
change grit sizes of grinding belt for quick material
removal or finer finishes.

To replace belt:

1. DISCONNECT MACHINE FROM POWER!

2. Open belt access door.

Belt Rotation

Figure 24. Belt tension lever location and direc-

tion of belt rotation.

. Rotate belt by hand to verify belt moves freely

7

without rubbing against any parts of machine.

. Check and adjust belt tracking (see Adjusting

8

Belt Tracking on Page 21).

-20-

Model G0898 (Mfd. Since 12/19)

Adjusting

Belt Tracking

The purpose of belt tracking is to make sure the
belt stays centered on the wheels and platen dur­ing grinding operations. Although belt tracking is
set at the factory, it needs to be checked any time
you change or replace the belt.

To check and adjust belt tracking:

DISCONNECT MACHINE FROM POWER!

1.

2. Open belt access door.

. Standing at front of sander, rotate either

3

wheel with one hand and watch how belt
tracks.

If sanding belt moves left (toward motor)

—

rotate tracking handle clockwise
(see Figure 25).

1

⁄4 turn

Adjusting Table

The table on the G0898 may be used as a table,
a backstop, or a rest, depending on how the
grinder and the table are positioned. As a table, it
supports a workpiece from below; as a backstop,
it acts as a barrier to stop the workpiece from fol­lowing the path of the belt.

To adjust table/rest tilt:

DISCONNECT MACHINE FROM POWER!

1.

2. Loosen position cap screw shown in Figure
26, adjust position of table, then tighten to

secure.

If sanding belt moves right (away from

—

motor), rotate tracking handle counter­clockwise

Belt Tracking

Adjustment Handle

. When belt is tracking in center of platen and

4

wheels, close belt access panel.

. Connect machine to power source and turn it

5

ON, verify belt is tracking correctly in center
of platen and wheels, and fine-tune tracking
as necessary while sander is running.

1

⁄4 turn (see Figure 25).

Figure 25. Belt tracking.

Work Table

Position Screw

Figure 26. Table position lock screw.

3. Loosen tilt cap screw shown in Figure 27,

adjust tilt of table, then tighten to secure.

Work Table

Tilt Screw

Figure 27. Table tilt lock screw.

Model G0898 (Mfd. Since 12/19)

-21-

Adjusting

Grinder Tilt

The G0898 can be positioned vertically or hori­zontally, or anywhere in between, depending on
your operation (see Figure 28).

To adjust grinder tilt:

DISCONNECT MACHINE FROM POWER!

1.

2. Loosen both cap screws shown in Figure 29,

but do not remove.

Contact Wheel

Guard Screw

Work Table

Position Screw

Figure 29. Wheel guard and work table position

lock cap screws.

3. While supporting grinder body, loosen cap
screw shown in Figure 30. If grinder is
upright it will fall back to a horizontal posi­tion. Adjust and tighten cap screw at desired
angle.

Figure 28. Grinder positioned for various

applications.

Grinder Tilt

Lock Screw

Figure 30. Grinder tilt lock cap screw.

Adjust platen until it lightly contacts belt, then

4.
tighten cap screws loosened in Step 2.

5. Close belt access door and lock with knob.

-22-

Model G0898 (Mfd. Since 12/19)

Flat Grinding

End Grinding

Flat grinding operations can be performed directly
on the belt against the platen. Always use two
hands to control the workpiece and use the work
stop to support it.

To perform flat grinding:

Connect machine to power, turn it ON, and

1.

allow it to reach full speed.

2. While supporting workpiece against work
table, slowly feed it into moving belt with light,
even pressure. Maintain control of workpiece,
as shown in Figure 31. DO NOT force
workpiece against belt.

End grinding operations are performed with the
workpiece pressing against the contact wheel.
For additional control over the workpiece, adjust
grinder tilt to be horizontal, then use the work
table/rest to support workpieces during opera­tions. Always use two hands to maintain best
control.

To perform end grinding:

Connect machine to power, turn it ON, and

1.

allow it to reach full speed.

2. Position workpiece on work rest if feasible.

Use both hands to maintain control of

3.

workpiece, as shown in Figures 32, and
slowly feed it into contact wheel at end of
moving belt with light, even pressure. DO
NOT force workpiece against belt.

Figure 31. Proper flat grinding.

Model G0898 (Mfd. Since 12/19)

Figure 32. Proper end grinding.

-23-

Slack Grinding

Contact Wheel

Guard

Slack grinding is positioned similarly to flat grind­ing, but with the platen removed. This is most use­ful for contour sanding where the belt conforms to
the shape of the workpiece.

To perform slack grinding:

DISCONNECT MACHINE FROM POWER.

1.

2. Remove (2) cap screws and flat washers

shown in Figure 33 to remove platen.

Platen Adjustment

Cap Screws

Belt

Figure 35. Contact wheel guard positioned to

support belt.

4. Connect machine to power, turn it ON, and
allow it to reach full speed.

5. Position workpiece against work table/rest if
feasible, then slowly feed it into moving belt
with light, even pressure (see Figure 36).

Move workpiece to different locations to wear
sandpaper evenly and to prevent it from over­heating.

Figure 33. Cap screws securing platen.

3. Loosen cap screw shown in Figure 34, adjust

wheel guard until it lightly contacts belt (see
Figure 35), then tighten to secure.

Contact Wheel

Guard Screw

Figure 34. Contact wheel guard position lock

screw.

Figure 36. Proper slack grinding.

-24-

Model G0898 (Mfd. Since 12/19)

SECTION 5: ACCESSORIES

Installing unapproved accessories may

order online at www.grizzly.com or call 1-800-523-4777

cause machine to malfunction, resulting in
serious personal injury or machine damage.
To reduce this risk, only install accessories
recommended for this machine by Grizzly.

NOTICE

Refer to our website or latest catalog for
additional recommended accessories.

Basic Respiratory Protection
H2499—Small Half-Mask Respirator
H3631—Medium Half-Mask Respirator
H3632—Large Half-Mask Respirator
H3635—Cartridge Filter Pair P100

Breathing metal dust could cause severe respira­tory illnesses. If you work around dust everyday,
a half-mask respirator can be a lifesaver. Also
compatible with safety glasses!

Grizzly Sanding Belts

These tough sanding belts come in a variety of
grits.

T31797—Sanding Belt 2" x 48" 40-Grit, 5-Pk.
T31798 —Sanding Belt 2" x 48" 60-Grit, 5-Pk.
T31799 —Sanding Belt 2" x 48" 80-Grit, 5-Pk.
T31800—Sanding Belt 2" x 48" 100 -Grit, 5-Pk.
T31801—Sanding Belt 2" x 48" 120-Grit, 5-Pk.

Figure 38. Grizzly

PRO-STIK® Abrasive Surface Cleaners

Extend the life of your abrasive discs and sleeves!
Choose the Pro-Stik
control or without a handle for more usable area.

sanding belts.

®

with a handle for greater

Figure 37. Half-mask respirator with disposable

cartridge filters.

Model

Size

1

⁄2" x 11⁄2" x 81⁄2" ..................................... W1306

1
2" x 2" x 12"

1

⁄2" x 11⁄2" x 9" with Handle ..................... W1308

1
2" x 2" x 11" with Handle

Figure 39. PRO-STIK® abrasive cleaners.

............................................. W1307

......................... W1309

Model G0898 (Mfd. Since 12/19)

-25-

T10456—Heavy-Duty Anti-Fatigue Mat 3' x 5'

This Heavy-Duty Anti-Fatigue Mat features bev­eled edges and no-slip tread for safety and
comfort. Open-hole design allows liquid to drain
through, so it's perfect for wet or oily conditions.

3

Measures 3' wide x 5' long x

⁄8" thick.

Figure 40. Model T10456 Anti-Fatigue Mat.

Basic Eye Protection
T20501—Face Shield Crown Protector 4"
T20502—Face Shield Crown Protector 7"
T20503—Face Shield Window
T20451—“Kirova” Clear Safety Glasses
T20452—“Kirova” Anti-Reflective S. Glasses
T20456—DAKURA Safety Glasses, Black/Clear

D3304—Heavy-Duty Workbench System

Square column legs make this Heavy-Duty
Workbench System one of the sturdiest around.
The 28" x 28" footprint is ideal for smaller carving
benches or to use to support heavy machines.
Legs are 32" high. Maple Top and shelf not
included.

Figure 42. Model D3304 Workbench System.

H9744—Economy Lined Gripping Glove
T20692—Deluxe Soft Goatskin Gloves

Grizzly offers a wide selection of synthetic and
leather gloves for all-day comfort in a variety of
working conditions.

T20502

T20503

T20452

T20456

T20451

Figure 41. Assortment of basic eye protection.

H9744

T20692

Figure 43. Variety of work gloves.

T28503—3-In-One Multi-Purpose Oil

Figure 44. T28503 Multi-Purpose Oil.

-26-

Model G0898 (Mfd. Since 12/19)

SECTION 6: MAINTENANCE

To reduce risk of shock or
accidental startup, always
disconnect machine from
power before adjustments,

Cleaning &

Protecting

Cleaning the Model G0898 is relatively easy.

maintenance, or service.

Schedule

Vacuum excess shavings, and wipe off any
remaining dust with a dry cloth. Never use com­pressed air to blow away dust as airborne par­ticles may be combustible.

For optimum performance from this machine, this
maintenance schedule must be strictly followed.

Ongoing

To minimize your risk of injury and maintain proper
machine operation, shut down the machine imme­diately if you ever observe any of the items below,
and fix the problem before continuing operations:

• Loose mounting bolts.

• Worn or damaged wires.
Any other unsafe condition.

•

After Each Use

• Check for worn or damaged belt.

• Clean any shavings and dust from between

platen and belt.

• Sweep surrounding dust and shavings.

• Sweep or vacuum dust and shavings from

inside belt compartment and around motor.

Weekly/Monthly Maintenance

• Clean/vacuum dust off motor.

• Check drive belt condition and tension

(Page 30).

Lubrication

The bearings are sealed and pre-lubricated; they
require no lubrication. The only parts that require
lubrication on the Model G0898 are on the track­ing assembly.

To lubricate tracking assembly:

Lubrication Type .....T28503 or Light Machine Oil

Amount
Lubrication Frequency

To lubricate the tracking assembly, apply 2 drops
of light machine oil to tracking handle (see Figure

45). Adjust tracking with machine ON to distribute
grease.

.................................................1-2 Drops

.............................Monthly

Model G0898 (Mfd. Since 12/19)

Figure 45. Tracking assembly lubrication

location.

-27-

Review the troubleshooting procedures in this section if a problem develops with your machine. If you need

the

serial number and manufacture date of your machine before calling.

SECTION 7: SERVICE

replacement parts or additional help with a procedure, call our Technical Support. Note: Please gather

Troubleshooting

Motor & Electrical

Symptom Possible Cause Possible Solution

Machine does not
start, or power
supply fuse/breaker
trips immediately
after startup.

Machine stalls or is
underpowered.

Machine has
vibration or
noisy operation.

1. Switch disabling key removed.

2. Machine circuit breaker tripped.

3. Incorrect power supply voltage or circuit
size.

4. Power supply circuit breaker tripped or fuse
blown.

5. Motor wires connected incorrectly.

6. Start capacitor at fault.

7. Wiring broken, disconnected or corroded.

8. ON/OFF switch or circuit breaker at fault.

9. Motor centrifugal switch adjustment/contact
points at fault.

10. Motor at fault.

1. Excessive feed pressure applied.

2. Belt slipping/pulleys misaligned.

3. Machine undersized for task.

4. Motor wired incorrectly.

5. Motor overheated, tripping machine circuit
breaker.

6. Run capacitor at fault.

7. Motor bearings at fault.

8. Centrifugal switch/contact points at fault.

9. Motor at fault.

1. Grinding belt not tracking correctly.

2. Motor or component loose.

3. V-belt worn, loose, or pulleys misaligned/
loose.

4. Belt slapping cover.

5. Incorrectly mounted to workbench.

6. Motor fan rubbing on fan cover.

7. Motor bearings at fault.

1. Install switch disabling key.

2. Reset machine circuit breaker.

3. Ensure correct power supply voltage and circuit size
(Page 10).

4. Ensure circuit is sized correctly and free of shorts.
Reset breaker or replace fuse.

5. Correct motor wiring connections (Page 32).

6. Test/replace if at fault.

7. Fix broken, disconnected, or corroded connections
(Page 32).

8. Replace switch/circuit breaker.

9. Adjust centrifugal switch/clean contact points.
Replace either if at fault.

10. Test/repair/replace.

1. Reduce feed pressure.

2. Tension/replace belt; align pulleys (Page 30).

3. Clean/replace sandpaper; reduce feet rate/sanding
depth.

4. Wire motor correctly (Page 32).

5. Clean motor, let cool, and reduce workload. Reset
breaker.

6. Test/repair/replace.

7. Test/repair/replace.

8. Adjust centrifugal switch/clean contact points.

9. Test/repair/replace.

1. Ensure belt is tracking correctly (Page 21).

2. Replace damaged or missing bolts/nuts or tighten.

3. Inspect/replace belt with a new one (Page 30).
Realign/secure pulleys if necessary.

4. Replace/realign belt.

5. Tighten mounting hardware (Page 14); shim
machine to ensure no wobbles.

6. Fix/replace fan cover; replace loose/damaged fan.

7. Test by rotating shaft; rotational grinding/loose shaft
requires bearing replacement.

-28-

Model G0898 (Mfd. Since 12/19)

Operation

Symptom Possible Cause Possible Solution

Machine vibrates
excessively (non­motor related).

Grains easily rub off
belt.

Belt tracks to one
side under load.

Deep sanding
grooves or
scratches in
workpiece.

Snake-shaped
marks on
workpiece.

Belt clogs quickly. 1. Excessive feed pressure while grinding.

Sanded surface not
square.

Workpiece
frequently gets
pulled out of hand
when sanding.

1. Machine not stable on workbench.

2. Incorrect grinding belt tension.

3. Broken/defective grinding belt.

1. Grinding belt has been stored in damp
environment.

2. Grinding belt has been smashed or folded.

3. Grinding belt is too old.

1. Belt tracking not set correctly. 1. Ensure belt tracking is set correctly (Page 21).

1. Excessive feed pressure while grinding.

2. Workpiece held still for too long against
grinding belt.

3. Grinding belt too coarse.

4. Platen worn.

1. Grinding belt loaded up with residue.

2. Grinding belt damaged.

3. Platen noticeably worn.

2. Grinding belt worn or damaged.

3. Workpiece material is prone to belt­clogging, such as soft aluminum.

1. Table not perpendicular to platen. 1. Adjust table tilt to be perpendicular with platen.

1. Workpiece not supported sufficiently against
table/rest.

2. Leading edge or sharp edges grabbing into
grinding belt.

1. Remount/shim machine (Page 14).

2. Make sure tension lever is in tensioning position
(Page 20).

3. Replace grinding belt (Page 20).

1. Replace damaged grinding belt (Page 20). Store
grinding belt in a cool, dry area.

2. Replace damaged grinding belt (Page 20). Do not
bend or fold grinding belt.

3. Use new grinding belt.

1. Reduce workpiece feed pressure.

2. Keep workpiece moving while grinding.

3. Use finer grit grinding belt (Page 20).

4. Replace platen.

1. Clean grinding belt (Page 25).

2. Replace grinding belt (Page 20).

3. Replace platen.

1. Clean grinding belt (Page 25), and then reduce
workpiece pressure.

2. Replace grinding belt (Page 20).

3. Reduce feed pressure. Use coarser-grit belt (Page

20).

1. Use work table/rest, or push block to support
workpiece.

2. Change angle or orientation of workpiece so
workpiece is not digging into oncoming direction of
grinding belt.

Model G0898 (Mfd. Since 12/19)

-29-

Tensioning &

Replacing Drive Belt

The drive belt stretches slightly as the grinder is
used. Most of the belt stretching will happen dur­ing the first 16 hours of use, but it may continue
through continued use. If you notice the belt is
slipping, it will need to be tensioned. If the belt is
cracked, frayed, or shows other signs of excessive
wear, it will need to be replaced.

Press belt in center to check belt tension.

3.

The belt is correctly tensioned when there
is approximately
pushed with moderate pressure, as shown in
Figure 47.

Deflection

1

⁄4" deflection when it is

Pulley

1

⁄4"

Tools Needed Qty

Wrench 13mm ................................................... 1

Straightedge 12"

To replace and tension belt:

DISCONNECT MACHINE FROM POWER.

1.

2. Remove belt safety cover by removing (2)

hex nuts, lock washers, and flat washers
shown in Figure 46.

................................................ 1

x 2 x 4

Pulley

Figure 47. Checking V-belt tension.

— If drive belt is cracked, torn, excessively

worn, or damaged, replace it.

— If there is not 1⁄4" of deflection, adjust belt

tension by loosening (4) motor mount­ing bolts (see Figure 48) and positioning
motor where tension is correct.

-30-

Figure 46. Safety cover hardware.

Figure 48. Motor mounting bolts.

4. Replace belt safety cover and secure with
hardware from Step 2.

Model G0898 (Mfd. Since 12/19)

Aligning Pulleys

Pulley alignment is another important factor in
power transmission and belt life. The pulleys
should be parallel to each other and in the same
plane (coplanar) for optimum performance.

Each pulley can be adjusted by loosening the set
screws that secure them to their respective shafts.

Tools Needed Qty

Wrench 13mm ................................................... 1

Straightedge 12"

................................................ 1

Place a straightedge against both pulleys

3.

(see Figure 50) and check that they are
aligned. There should be no space anywhere
between straightedge or pulleys.

To align pulleys:

DISCONNECT MACHINE FROM POWER.

1.

2. Remove belt safety cover by removing (2)

hex nuts, lock washers, and flat washers
shown in Figure 49.

x 2

Figure 49. Belt safety cover hardware.

Figure 50. Checking pulley alignment.

— If pulleys are aligned, proceed to Step 6.

— If pulleys are not aligned, proceed to

Step 4.

4.

Loosen set screw on motor pulley shown in

Figure 51.

Motor Pulley

Set Screw

Figure 51. Motor pulley set screw.

Model G0898 (Mfd. Since 12/19)

5.

Use straightedge to adjust pulley on shaft

until it aligns with contact wheel pulley, then
tighten set screw from Step 4.

Replace belt safety cover and secure with

6.

hardware from Step 2.

-31-

These pages are current at the time of printing. However, in the spirit of improvement, we may make chang­es to the electrical systems of future machines. Compare the manufacture date of your machine to the one

number and manufacture date of your

machine before calling. This information can be found on the main machine label.

machine

SECTION 8: WIRING

stated in this manual, and study this section carefully.

If there are differences between your machine and what is shown in this section, call Technical Support at
[phone] for assistance BEFORE making any changes to the wiring on your machine. An updated
wiring diagram may be available. Note: Please gather the serial

Wiring Safety Instructions

SHOCK HAZARD. Working on wiring that is con-

nected to a power source is extremely dangerous.
Touching electrified parts will result in personal
injury including but not limited to severe burns,
electrocution, or death. Disconnect the power
from the machine before servicing electrical com­ponents!

MODIFICATIONS. Modifying the wiring beyond
what is shown in the diagram may lead to unpre­dictable results, including serious injury or fire.
This includes the installation of unapproved after­market parts.

WIRE CONNECTIONS. All connections must
be tight to prevent wires from loosening during
machine operation. Double-check all wires dis­connected or connected during any wiring task to
ensure tight connections.

CIRCUIT REQUIREMENTS. You MUST follow
the requirements at the beginning of this manual
when connecting your machine to a power source.

WIRE/COMPONENT DAMAGE. Damaged wires
or components increase the risk of serious per­sonal injury, fire, or machine damage. If you notice
that any wires or components are damaged while
performing a wiring task, replace those wires or
components.

MOTOR WIRING. The motor wiring shown in
these diagrams is current at the time of printing
but may not match your machine. If you find this
to be the case, use the wiring diagram inside the
motor junction box.

CAPACITORS/INVERTERS. Some capacitors
and power inverters store an electrical charge for
up to 10 minutes after being disconnected from
the power source. To reduce the risk of being
shocked, wait at least this long before working on
capacitors.

EXPERIENCING DIFFICULTIES. If you are expe­riencing difficulties understanding the information
included in this section, contact our Technical
Support at [phone].

The photos and diagrams
included in this section are
best viewed in color. You
can view these pages in
color at www.grizzly.com.

-32-

Model G0898 (Mfd. Since 12/19)

GND

GND

Wiring Diagram

Figure 52. Run capacitor.

Run

Capacitor

40uF

250VAC

110V/220V MOTOR

Motor Prewired
for 110V

(Rewired for 220V)

(Rewired for 220V)

Neutral

Hot

Circuit

Breaker

KOUYOH

88 15A

LOAD

LINE

Start

Capacitor

150MFD
125VAC

ON/OFF

Switch

Motor Rewired
for 220V

Figure 53. Start capacitor.

Circuit

Breaker

KOUYOH

88 8A

LINE

ON/OFF

Switch

LOAD

(Rewired for 220V)

Ground

Ground

Hot

220

VAC

Hot

Model G0898 (Mfd. Since 12/19)

110 VAC

5-15 Plug

G

220 VAC

6-15 Plug

(as recommended)

Figure 54. Motor junction box.

READ ELECTRICAL SAFETY

ON PAGE 32!

-33-

48

We do our best to stock replacement parts when possible, but we cannot guarantee that all parts shown
are available for purchase. Call [phone] or visit www.grizzly.com/parts to check for availability.

9

13

61-1

61-5

61-7

61-9

2

47

61-3

10

SECTION 9: PARTS

Main

15

14

11

12A

29

46

30

61-2

61-4

61-6

61-8

61-10

61-11

16

8

20

21

45

41

44

16

(for 220V

conversion)

17

18

43

61-2X

62

8

40

19

16

22

42

41

61

16

63

23
24

8

25

1

26

40

27

16

39

1

38

2

28

29

30

37

36

64

65

66

67

31

30

29

32

33

34

23

35

3

4

5

6

8

7

61-12

-34-

BUY PARTS ONLINE AT GRIZZLY.COM !

Scan QR code to visit our Parts Store.

61-13

57

56

52

54

52

53

51

50

49

Model G0898 (Mfd. Since 12/19)

1

Main Parts List

REF PART # DESCRIPTION REF PART # DESCRIPTION

1 P0898001 HEX NUT M8-1.25 40 P0898040 CAP SCREW M6-1 X 30
2 P0898002 FLAT WASHER 5/16 41 P0898041 CAP SCREW M6-1 X 25
3 P0898003 BELT COVER 42 P0898042 TABLE ARM
4 P0898004 V-BELT A28 43 P0898043 TABLE
5 P0898005 TRANSFER PULLEY 44 P0898044 ROLL PIN 3 X 10
6 P0898006 STANDOFF-HEX MM M8-1.25 X 80 45 P0898045 DRIVE WHEEL AXLE
7 P0898007 HEX BOLT M8-1.25 X 25 46 P0898046 AXLE SEAT
8 P0898008 FLAT WASHER 5/16 47 P0898047 AXLE SEAT SLEEVE
9 P0898009 TRACKING HANDLE, 32 X100, ROUND KD 48 P0898048 CAP SCREW M8-1.25 X 30
10 P0898010 SET SCREW M8-1.25 X 8 49 P0898049 BASE
11 P0898011 CAP SCREW M8-1.25 X 50 50 P0898050 FRAME
12A P0898012A C-FRAME TRACKING SHAFT MOUNT 51 P0898051 FLAT HD SCR M6-1 X 40
13 P0898013 LOCK NUT M8-1.25 52 P0898052 KEY 5 X 5 X 15 RE
14 P0898014 HEX NUT M6-1 53 P0898053 SET SCREW M6-1 X 6
15 P0898015 LOCK WASHER 1/4 54 P0898054 MOTOR PULLEY
16 P0898016 FLAT WASHER 6 X 16 X 1MM 56 P0898056 POWER CORD 14G 3W 72" 5-15P
17 P0898017 CLAMP 57 P0898057 STRAIN RELIEF TYPE-1 7/8
18 P0898018 CLAMP BRACKET 61 P0898061 MOTOR 1HP 110/220V 1-PH
19 P0898019 BUTTON HD CAP SCR M6-1 X 16 61-1 P0898061-1 PADDLE SWITCH 110/220V W/KEY
20 P0898020 RUBBER FOOT 61-2 P0898061-2 CIRCUIT BREAKER KOUYOH 88 15A 110V
21 P0898021 BUTTON HD CAP SCR M8-1.25 X 12 61-2X P0898061-2X CIRCUIT BREAKER KOUYOH 88 8A 220V
22 P0898022 BODY 61-3 P0898061-3 MOTOR FAN COVER
23 P0898023 BUTTON HD CAP SCR M6-1 X 8 61-4 P0898061-4 MOTOR FAN
24 P0898024 HINGE 61-5 P0898061-5 R CAPACITOR COVER
25 P0898025 LOCK WASHER 5/16 61-6 P0898061-6 S CAPACITOR COVER
26 P0898026 LATCH STUD SEAT 61-7 P0898061-7 R CAPACITOR 40M 250V 1-3/8 X 2-3/8
27 P0898027 CAP SCREW M4-.7 X 6 61-8 P0898061-8 S CAPACITOR 150M 125V 1-3/8 X 2-3/4
28 P0898028 IDLER WHEEL AXLE 61-9 P0898061-9 MOTOR JUNCTION BOX
29 P0898029 EXT RETAINING RING 15MM 61-10 P0898061-10 CONTACT PLATE 27.5 X 69.5 INT, CPT 6MM
30 P0898030 BALL BEARING 6202LLU 61-11 P0898061-11 CENTRIFUGAL SWITCH 5/8 1720
31 P0898031 IDLER WHEEL 61-12 P0898061-12 BALL BEARING 6203-PLASTIC (FRONT)
32 P0898032 SANDING BELT 2" X 48" 150-GRIT 61-13 P0898061-13 BALL BEARING 6202-PLASTIC (REAR)
33 P0898033 LATCH STUD 5/16-18 X 1/2 62 P0898062 HEX BOLT M8-1.25 X 16
34 P0898034 DOOR 63 P0898063 PLATEN BRACKET
35 P0898035 KNOB 5/16-18, D65, WING 64 P0898064 HEX WRENCH 4MM
36 P0898036 HEX NUT M16-2 65 P0898065 HEX WRENCH 5MM
37 P0898037 FLANGE 66 P0898066 HEX WRENCH 6MM
38 P0898038 CONTACT WHEEL 67 P0898067 WRENCH 10 X 13 CLOSED ENDS
39 P0898039 CONTACT WHEEL GUARD

Model G0898 (Mfd. Since 12/19)

BUY PARTS ONLINE AT GRIZZLY.COM !

Scan QR code to visit our Parts Store.

-35-

Labels & Cosmetics

104

BELT ROTATION

101

105

102

103

Specifications

Motor: 1 HP, 110V, Single-Phase, 60 Hz
Prewired Voltage: 110V
Full-Load: 11A at 110V, 5.5A at 220V
Sanding Belt Size: 2" x 48"
Sanding Belt Speed: 4000 FPM
Sanding Belt Tilt: 0°–90°
Table Tilt: 0°–90°
Drive Wheel Size: 6"
Contact Wheel Size: 7"
Platen Size: 2" x 5-7/8"
Weight: 95 lbs.

Mfd. for Grizzly in Taiwan

107

MODEL G0898

2" X 48" 2-WHEEL BELT

GRINDER/SANDER

To reduce the risk of serious injury while using this machine:

1. Read and understand owner’s manual before operating.

2. Always wear approved eye protection and respirator.

3. Only plug power cord into a grounded outlet.

4. Support workpiece with a backstop or workrest.

5. Maintain 1/16" maximum clearance between table and sandpaper.

6. Never touch moving sandpaper.

7. Always grind in accordance with directional arrows on machine.

8. Make sure grinder is properly assembled, adjusted, and stable before
operating. Only operate with all guards in place.

9. Never grind pointed stock with point facing into belt rotation, and never
force workpiece into grinding surface.

10. Do not grind in a flammable environment or near combustibles.

11. Only remove jammed pieces when sandpaper is stopped.

12. Turn motor OFF and disconnect power before changing sandpaper,
making adjustments, or servicing.

13. Do not wear loose clothing, gloves, jewelry, or other articles that can get
entangled. Tie back long hair and roll up sleeves.

14. Never reach over moving grinding belt.

Date

15. Do not expose to rain or use in damp locations.

16. Do not operate under influence of drugs or alcohol, or when tired.

S/N

17. Prevent unauthorized use by children or untrained users; restrict access
or disable machine when unattended.

KEEP DOOR

CLOSED

WHILE

OPERATING!

WARNING!

108

WARNING!

To reduce risk of death
or serious injury, read
manual BEFORE using
machine.

To get a new manual, call
[phone] or go to
www.grizzly.com.

EYE/LUNG

INJURY HAZARD!

Always wear
ANSI-approved safety
glasses, face shield, and
respirator when using
this machine.

WARNING!

ENTANGLEMENT

HAZARD!
Tie back long hair, roll up
long sleeves, and remove
loose clothing, jewelry, or
gloves to prevent getting
caught in moving parts.

INJURY/SHOCK

HAZARD!
Disconnect power
before adjustments,
maintenance, or
service.

106

109

WARNING!

ABRASION

INJURY HAZARD!

DO NOT touch moving
sanding belt or
personal injury may
occur!

110

REF PART # DESCRIPTION REF PART # DESCRIPTION

101 P0898101 BELT ROTATION LABEL 106 P0898106 MANUAL/PPE/ENTANGLEMENT LABEL
102 P0898102 MACHINE ID LABEL 107 P0898107 ABRASION INJURY LABEL
103 P0898103 DOOR CLOSED LABEL 108 P0898108 TOUCH-UP PAINT, GRIZZLY GREEN
104 P0898104 TOUCH-UP PAINT, GRIZZLY BEIGE 109 P0898109 DISCONNECT POWER LABEL
105 P0898105 GRIZZLY NAMEPLATE-MINI 110 P0898110 ELECTRICITY LABEL

Safety labels help reduce the risk of serious injury caused by machine hazards. If any label comes
off or becomes unreadable, the owner of this machine MUST replace it in the original location
before resuming operations. For replacements, contact [phone] or www.grizzly.com.

-36-

BUY PARTS ONLINE AT GRIZZLY.COM !

Scan QR code to visit our Parts Store.

Model G0898 (Mfd. Since 12/19)

WARRANTY & RETURNS

Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from
the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse,
negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole written warranty
and any and all warranties that may be implied by law, including any merchantability or fitness, for any par­ticular purpose, are hereby limited to the duration of this written warranty. We do not warrant or represent
that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants.
In no event shall Grizzly’s liability under this warranty exceed the purchase price paid for the product and
any legal actions brought against Grizzly shall be tried in the State of Washington, County of Whatcom.

We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, special,
or consequential damages arising from the use of our products.

The manufacturers reserve the right to change specifications at any time because they constantly strive to
achieve better quality equipment. We make every effort to ensure that our products meet high quality and
durability standards and we hope you never need to use this warranty.

In the event you need to use this warranty, contact us by mail or phone and give us all the details. We will
then issue you a “Return Number,’’ which must be clearly posted on the outside as well as the inside of
the carton. We will not accept any item back without this number. Proof of purchase must accompany the
merchandise.

Please feel free to write or call us if you have any questions about the machine or the manual.

Thank you again for your business and continued support. We hope to serve you again soon.

To

warranty-card

registration page

take advantage of this warranty, you must register it at https://www.grizzly.com/secureforms/

, or you can scan the QR code below to be automatically directed to our warranty

. Enter all applicable information for the product.

WARRANTY