MODEL G0885
5" PORTABLE METAL-CUTTING
BANDSAW
OWNER'S MANUAL
(For models manufactured since 04/19)
COPYRIGHT © MAY, 2019 BY GRIZZLY INDUSTRIAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#AL20426 PRINTED IN TA I WAN
V1. 0 5.19
This manual provides critical safety instructions on the proper setup,
operation, maintenance, and service of this machine/tool. Save this
document, refer to it often, and use it to instruct other operators.
Failure to read, understand and follow the instructions in this manual
may result in fire or serious personal injury—including amputation,
electrocution, or death.
The owner of this machine/tool is solely responsible for its safe use.
This responsibility includes but is not limited to proper installation in
a safe environment, personnel training and usage authorization,
proper inspection and maintenance, manual availability and comprehension, application of safety devices, cutting/sanding/grinding tool
integrity, and the usage of personal protective equipment.
The manufacturer will not be held liable for injury or property damage
from negligence, improper training, machine modifications or misuse.
Some dust created by power sanding, sawing, grinding, drilling, and
other construction activities contains chemicals known to the State
of California to cause cancer, birth defects or other reproductive
harm. Some examples of these chemicals are:
• Lead from lead-based paints.
• Crystalline silica from bricks, cement and other masonry products.
• Arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you
do this type of work. To reduce your exposure to these chemicals:
Work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter
out microscopic particles.
Table of Contents
INTRODUCTION ............................................... 2
Contact Info.................................................... 2
Manual Accuracy ........................................... 2
Identification ................................................... 3
Controls & Components ................................. 4
Machine Data Sheet ...................................... 5
SECTION 1: SAFETY ....................................... 6
Safety Instructions for Machinery .................. 6
Additional Safety for Metal Bandsaws ........... 8
SECTION 2: POWER SUPPLY ........................ 9
SECTION 3: SETUP ....................................... 11
Unpacking .................................................... 11
Needed for Setup ......................................... 11
Inventory ...................................................... 11
Cleanup ........................................................ 12
Site Considerations ...................................... 12
Bench Mounting ........................................... 13
Assembly ..................................................... 13
Test Run ...................................................... 14
SECTION 4: OPERATIONS ........................... 15
Operation Overview ..................................... 15
Blade Selection ............................................ 16
Changing Blade ........................................... 18
Tensioning Blade ......................................... 19
Blade Breakage ........................................... 19
Blade Care & Break-In ................................. 20
Blade Speed ................................................ 20
Blade Speed Chart ...................................... 21
Chip Inspection Chart .................................. 22
Feed Rate .................................................... 23
Work Stop .................................................... 23
Vise .............................................................. 23
Headstock Angle .......................................... 24
Operation Tips ............................................. 24
SECTION 5: ACCESSORIES ......................... 25
SECTION 6: MAINTENANCE ......................... 26
Schedule ...................................................... 26
Cleaning & Protecting .................................. 26
Lubrication ................................................... 26
Replacing Motor Brushes ............................ 27
SECTION 7: SERVICE ................................... 28
Troubleshooting ........................................... 28
Adjusting Guide Bearings ............................ 30
Squaring Blade to Table .............................. 31
SECTION 8: WIRING ...................................... 32
Wiring Safety Instructions ............................ 32
Wiring Diagram ............................................ 33
SECTION 9: PARTS ....................................... 34
Main ............................................................. 34
Labels & Cosmetics ..................................... 36
WARRANTY & RETURNS ............................. 37
We stand behind our machines! If you have questions or need help, contact us with the information
below. Before contacting, make sure you get the
serial number
machine ID label. This will help us help you faster.
We want your feedback on this manual. What did
you like about it? Where could it be improved?
Please take a few minutes to give us feedback.
Email: manuals@grizzly.com
We are proud to provide a high-quality owner’s
manual with your new machine!
We
instructions, specifications, drawings, and photographs
in this manual. Sometimes we make mistakes, but
our policy of continuous improvement also means
that
you receive is
slightly different than shown in the manual
If you find this to be the case, and the difference
between the manual and machine leaves you
confused or unsure about something
check our
website for an updated version. W
current
manuals and
on our web-
site at
Alternatively, you can call our Technical Support
for help. Before calling, make sure you write down
the
from
the machine ID label (see below). This information
is required for us to provide proper tech support,
and it helps us determine if updated documentation is available for your machine.
INTRODUCTION
Contact Info
and manufacture date from the
Grizzly Technical Support
1815 W. Battlefield
Springfield, MO 65807
Phone: (570) 546-9663
Email: techsupport@grizzly.com
Grizzly Documentation Manager
P.O. Box 2069
Bellingham, WA 98227-2069
Manual Accuracy
made every effort to be exact with the
sometimes the machine
.
,
e post
manual updates for free
www.grizzly.com.
Manufacture Date and Serial Number
Manufacture Date
Serial Number
-2-
Model G0885 (Mfd. Since 04/19)
Identification
To reduce your risk of
serious injury, read this
entire manual BEFORE
Become familiar with the names and locations of the controls and features shown below to better understand
the instructions in this manual.
Blade Tension Knob
Blade Guide
Lock Handle
Blade
Motor
Wheel Cover
Work Stop
Headstock Locking Pin
Vise
Model G0885 (Mfd. Since 04/19)
using machine.
-3-
Controls &
To reduce your risk of
serious injury, read this
entire manual BEFORE
Components
using machine.
Refer to the following figures and descriptions to
become familiar with the basic controls and components of this machine. Understanding these
items and how they work will help you understand
the rest of the manual and minimize your risk of
injury when operating this machine.
Control or Component Description
C
Figure 2. Power and speed controls.
C. Trigger Switch: Power switch must be
turned ON and the trigger must be pulled to
move blade.
D. Power Switch: Supplies power to the
bandsaw.
E. Variable-Speed Blade Dial: Adjusts blade
speed from 2000-4200 RPM.
D E
B
A
Figure 1. Blade guard & blade guide bearing
assemblies.
A. Blade Guard: Guard covers unused part
of blade to minimize operator exposure to
blade.
B. Blade Guide Bearing Assemblies: Keeps
the cut perpendicular to the cutting surface. There are two assemblies—a left
and a right assembly. The blade guide lock
handle secures the left-hand blade guides in
position.
F
G
Figure 3. Vise components.
F. Vise: Secures workpiece material in position
for cutting operation.
G. Work Stop: Positions for repeatable cuts.
The work stop lock handle secures work stop
position.
-4-
Model G0885 (Mfd. Since 04/19)
Machine Data Sheet
MACHINE DATA
SHEET
Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901
MODEL G0885 5" PORTABLE METAL CUTTING BANDSAW
Product Dimensions:
Weight................................................................................................................................................................ 44 lbs.
Width (side-to-side) x Depth (front-to-back) x Height........................................................................... 27 x 25 x 26 in.
Footprint (Length x Width)..................................................................................................................... 12-1/2 x 16 in.
Shipping Dimensions:
Type..................................................................................................................................................... Cardboard Box
Content........................................................................................................................................................... Machine
Weight................................................................................................................................................................ 51 lbs.
Length x Width x Height....................................................................................................................... 29 x 15 x 18 in.
Must Ship Upright................................................................................................................................................... Yes
Electrical:
Power Requirement........................................................................................................... 120V, Single-Phase, 60 Hz
Full-Load Current Rating.......................................................................................................................................... 5A
Minimum Circuit Size.............................................................................................................................................. 15A
Connection Type....................................................................................................................................... Cord & Plug
Power Cord Included.............................................................................................................................................. Yes
Power Cord Length................................................................................................................................................. 6 ft.
Power Cord Gauge......................................................................................................................................... 18 AWG
Included Plug Type................................................................................................................................................ 5-15
Switch Type................................................................................................................................... On/Off Push Button
Motors:
Main
Horsepower............................................................................................................................................. 1/2 HP
Phase............................................................................................................................................ Single-Phase
Amps.............................................................................................................................................................. 5A
Speed..................................................................................................................................... 2000 - 4200 RPM
Type..................................................................................................................................................... Universal
Power Transfer ......................................................................................................................................... Direct
Bearings..................................................................................................... Shielded & Permanently Lubricated
Main Specifications:
Operation Info
Blade Speeds............................................................................................................................. 100 - 260 FPM
Std. Blade Length................................................................................................................................ 56-1/2 in.
Blade Length Range................................................................................................................................. 1/2 in.
Cutting Capacities
Angle Cuts......................................................................................................................................... 0 - 60 deg.
Vise Jaw Depth............................................................................................................................................ 5 in.
Vise Jaw Height..................................................................................................................................... 2-3/4 in.
Max. Capacity Rectangular Height at 90 Deg....................................................................................... 4-3/4 in.
Max. Capacity Rectangular Width at 90 Deg............................................................................................... 5 in.
Max. Capacity Round at 90 Deg............................................................................................................ 4-3/4 in.
Model G0885 (Mfd. Since 04/19)
-5-
SECTION 1: SAFETY
For Your Own Safety, Read Instruction
Manual Before Operating This Machine
The purpose of safety symbols is to attract your attention to possible hazardous conditions.
This manual uses a series of symbols and signal words intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that
safety messages by themselves do not eliminate danger and are not a substitute for proper
accident prevention measures. Always use common sense and good judgment.
Indicates an imminently hazardous situation which, if not avoided,
WILL result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided,
COULD result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided,
MAY result in minor or moderate injury. It may also be used to alert
against unsafe practices.
Alerts the user to useful information about proper operation of the
NOTICE
machine to avoid machine damage.
Safety Instructions for Machinery
OWNER’S MANUAL. Read and understand this
owner’s manual BEFORE using machine.
TRAINED OPERATORS ONLY. Untrained operators have a higher risk of being hurt or killed.
Only allow trained/supervised people to use this
machine. When machine is not being used, disconnect power, remove switch keys, or lock-out
machine to prevent unauthorized use—especially
around children. Make your workshop kid proof!
DANGEROUS ENVIRONMENTS. Do not use
machinery in areas that are wet, cluttered, or have
poor lighting. Operating machinery in these areas
greatly increases the risk of accidents and injury.
MENTAL ALERTNESS REQUIRED. Full mental
alertness is required for safe operation of machinery. Never operate under the influence of drugs or
alcohol, when tired, or when distracted.
ELECTRICAL EQUIPMENT INJURY RISKS.
You can be shocked, burned, or killed by touching
live electrical components or improperly grounded
machinery. To reduce this risk, only allow qualified
service personnel to do electrical installation or
repair work, and always disconnect power before
accessing or exposing electrical equipment.
DISCONNECT POWER FIRST.
nect machine from power supply BEFORE making adjustments, changing tooling, or servicing
machine. This prevents an injury risk from unintended startup or contact with live electrical components.
EYE PROTECTION. Always wear ANSI-approved
safety glasses or a face shield when operating or
observing machinery to reduce the risk of eye
injury or blindness from flying particles. Everyday
eyeglasses are NOT approved safety glasses.
Always discon-
-6-
Model G0885 (Mfd. Since 04/19)
WEARING PROPER APPAREL. Do not wear
clothing, apparel or jewelry that can become
entangled in moving parts. Always tie back or
cover long hair. Wear non-slip footwear to reduce
risk of slipping and losing control or accidentally
contacting cutting tool or moving parts.
HAZARDOUS DUST. Dust created by machinery
operations may cause cancer, birth defects, or
long-term respiratory damage. Be aware of dust
hazards associated with each workpiece material. Always wear a NIOSH-approved respirator to
reduce your risk.
HEARING PROTECTION. Always wear hearing protection when operating or observing loud
machinery. Extended exposure to this noise
without hearing protection can cause permanent
hearing loss.
REMOVE ADJUSTING TOOLS. Tools left on
machinery can become dangerous projectiles
upon startup. Never leave chuck keys, wrenches,
or any other tools on machine. Always verify
removal before starting!
USE CORRECT TOOL FOR THE JOB. Only use
this tool for its intended purpose—do not force
it or an attachment to do a job for which it was
not designed. Never make unapproved modifications—modifying tool or using it differently than
intended may result in malfunction or mechanical
failure that can lead to personal injury or death!
AWKWARD POSITIONS. Keep proper footing
and balance at all times when operating machine.
Do not overreach! Avoid awkward hand positions
that make workpiece control difficult or increase
the risk of accidental injury.
CHILDREN & BYSTANDERS. Keep children and
bystanders at a safe distance from the work area.
Stop using machine if they become a distraction.
GUARDS & COVERS. Guards and covers reduce
accidental contact with moving parts or flying
debris. Make sure they are properly installed,
undamaged, and working correctly BEFORE
operating machine.
FORCING MACHINERY. Do not force machine.
It will do the job safer and better at the rate for
which it was designed.
NEVER STAND ON MACHINE. Serious injury
may occur if machine is tipped or if the cutting
tool is unintentionally contacted.
STABLE MACHINE. Unexpected movement during operation greatly increases risk of injury or
loss of control. Before starting, verify machine is
stable and mobile base (if used) is locked.
USE RECOMMENDED ACCESSORIES. Consult
this owner’s manual or the manufacturer for recommended accessories. Using improper accessories will increase the risk of serious injury.
UNATTENDED OPERATION. To reduce the
risk of accidental injury, turn machine OFF and
ensure all moving parts completely stop before
walking away. Never leave machine running
while unattended.
MAINTAIN WITH CARE. Follow all maintenance
instructions and lubrication schedules to keep
machine in good working condition. A machine
that is improperly maintained could malfunction,
leading to serious personal injury or death.
DAMAGED PARTS. Regularly inspect machine
for damaged, loose, or mis-adjusted parts—or
any condition that could affect safe operation.
Immediately repair/replace BEFORE operating
machine. For your own safety, DO NOT operate
machine with damaged parts!
MAINTAIN POWER CORDS. When disconnecting cord-connected machines from power, grab
and pull the plug—NOT the cord. Pulling the cord
may damage the wires inside. Do not handle
cord/plug with wet hands. Avoid cord damage by
keeping it away from heated surfaces, high traffic
areas, harsh chemicals, and wet/damp locations.
EXPERIENCING DIFFICULTIES. If at any time
you experience difficulties performing the intended operation, stop using the machine! Contact our
Technical Support at (570) 546-9663.
Model G0885 (Mfd. Since 04/19)
-7-
Additional Safety for Metal Bandsaws
Serious injury or death can occur from getting fingers, hair, or clothing entangled in rotating or
moving parts or making direct contact with the moving blade. To minimize risk of injury, anyone
operating this machine MUST completely heed hazards and warnings below.
BLADE CONDITION. Do not operate with dull,
cracked, or badly worn blade. Inspect blades for
cracks and missing teeth before each use.
HAND PLACEMENT. Never position hands or fingers in line with the cut or under bandsaw headstock while lowering or operating. Hands could be
cut or crushed.
BLADE GUARD POSITION. Adjust blade guard
as close to workpiece as possible before cutting
to minimize operator exposure to unused portion
of blade.
ENTANGLEMENT HAZARDS. Do not operate
this saw without blade guard in place. Loose
clothing, jewelry, long hair and work gloves can be
drawn into working parts.
BLADE REPLACEMENT. When replacing
blades, disconnect the machine from power, wear
gloves to protect hands and safety glasses to
protect eyes.
HOT SURFACES. Contact with hot surfaces from
machine components, ejections of hot chips,
swarf, and the workpiece itself can cause burns.
WORKPIECE HANDLING. Always properly support workpiece with table, vise, or some type of
support fixture. Always secure workpiece in vise
before cutting. Never hold the workpiece with your
hands during a cut.
UNSTABLE WORKPIECES. Avoid cutting workpieces that cannot be properly supported or
clamped in a vise or jig, because they can unexpectedly move while cutting and draw the operator’s hands into the blade causing serious personal injury. Examples are chains, cables, round
or oblong-shaped workpieces, and those with
internal or built-in moving or rotating parts, etc.
FIRE HAZARD. Use EXTREME CAUTION if cutting magnesium. Using the wrong cutting fluid
could lead to chip fire and possible explosion.
CUTTING FLUID SAFETY. Cutting fluids are
poisonous. Always follow manufacturer’s cuttingfluid safety instructions. Pay particular attention
to contact, contamination, inhalation, storage and
disposal warnings. Spilled cutting fluid invites slipping hazards.
-8-
Model G0885 (Mfd. Since 04/19)
SECTION 2: POWER SUPPLY
Before installing the machine, consider the availability and proximity of the required power supply
circuit. If an existing circuit does not meet the
requirements for this machine, a new circuit must
be installed. To minimize the risk of electrocution,
fire, or equipment damage, installation work and
electrical wiring must be done by an electrician or
qualified service personnel in accordance with all
applicable codes and standards.
or equipment damage
may occur if machine is
not properly grounded
and connected to power
The full-load current rating is the amperage a
machine draws at 100% of the rated output power.
On machines with multiple motors, this is the
amperage drawn by the largest motor or sum of all
motors and electrical devices that might operate
at one time during normal operations.
The full-load current is not the maximum amount
of amps that the machine will draw. If the machine
is overloaded, it will draw additional amps beyond
the full-load rating.
If the machine is overloaded for a sufficient length
of time, damage, overheating, or fire may result—
especially if connected to an undersized circuit.
To reduce the risk of these hazards, avoid overloading the machine during operation and make
sure it is connected to a power supply circuit that
meets the specified circuit requirements.
For your own safety and protection of
Note: Circuit requirements in this manual apply to
a dedicated circuit—where only one machine will
be running on the circuit at a time. If machine will
be connected to a shared circuit where multiple
machines may be running at the same time, consult an electrician or qualified service personnel to
ensure circuit is properly sized for safe operation.
A power supply circuit includes all electrical
equipment between the breaker box or fuse panel
in the building and the machine. The power supply circuit used for this machine must be sized to
safely handle the full-load current drawn from the
machine for an extended period of time. (If this
machine is connected to a circuit protected by
fuses, use a time delay fuse marked D.)
This machine is prewired to operate on a power
supply circuit that has a verified ground and meets
the following requirements:
process. DO NOT connect to power until
Availability
Electrocution, fire, shock,
Serious injury could occur if you connect
machine to power before completing setup
instructed later in this manual.
120V Circuit Requirements
Nominal Voltage .................... 110V, 115V, 120V
Cycle .......................................................... 60 Hz
Phase ........................................... Single-Phase
Power Supply Circuit ......................... 15 Amps
supply.
Full-Load Current Rating
Full-Load Current Rating at 120V ....... 5 Amps
Model G0885 (Mfd. Since 04/19)
property, consult an electrician if you are
unsure about wiring practices or electrical
codes in your area.
-9-
Improper connection of the equipment-grounding
wire can result in a risk of electric shock. The
wire with green insulation (with or without yellow
stripes) is the equipment-grounding wire. If repair
or replacement of the power cord or plug is necessary, do not connect the equipment-grounding
wire to a live (current carrying) terminal.
Check with a qualified electrician or service personnel if you do not understand these grounding
requirements, or if you are in doubt about whether
the tool is properly grounded. If you ever notice
that a cord or plug is damaged or worn, disconnect it from power, and immediately replace it with
a new one.
We do not recommend using an extension cord
with this machine.
cord, only use it if absolutely necessary and only
on a temporary basis.
Extension cords cause voltage drop, which can
damage electrical components and shorten motor
life. Voltage drop increases as the extension cord
size gets longer and the gauge size gets smaller
(higher gauge numbers indicate smaller sizes).
Any extension cord used with this machine must
be in good condition and contain a ground wire
and matching plug/receptacle. Additionally, it must
meet the following size requirements:
Grounding & Plug Requirements
it will not fit the outlet, have a qualified
electrician install the proper outlet with a
This machine MUST be grounded. In the event
of certain malfunctions or breakdowns, grounding
reduces the risk of electric shock by providing a
path of least resistance for electric current.
This machine is equipped with a power cord that
has an equipment-grounding wire and a grounding
plug. Only insert plug into a matching receptacle
(outlet) that is properly installed and grounded in
accordance with all local codes and ordinances.
DO NOT modify the provided plug!
GROUNDED
5-15 RECEPTACLE
Grounding Pin
5-15 PLUG
Extension Cords
If you must use an extension
Neutral Hot
Figure 4. Typical 5-15 plug and receptacle.
SHOCK HAZARD!
Two-prong outlets do not meet the grounding
requirements for this machine. Do not modify
or use an adapter on the plug provided—if
verified ground.
-10 -
Minimum Gauge Size ...........................16 AWG
Maximum Length (Shorter is Better).......50 ft.
Model G0885 (Mfd. Since 04/19)
SECTION 3: SETUP
The following is a list of items shipped with your
machine. Before beginning setup, lay these items
out and inventory them.
If any non-proprietary parts are missing (e.g. a
nut or a washer), we will gladly replace them; or
for the sake of expediency, replacements can be
obtained at your local hardware store.
This machine was carefully packaged for safe
transport. When unpacking, separate all enclosed
items from packaging materials and inspect them
for shipping damage.
,
please
IMPORTANT:
you are completely satisfied with the machine and
have resolved any issues between Grizzly or the
shipping agent. You MUST have the original pack-
aging to file a freight claim. It is also extremely
helpful if you need to return your machine later.
Unpacking
If items are damaged
call us immediately at (570) 546-9663.
Save all packaging materials until
Needed for Setup
The following items are needed, but not included,
for the setup/assembly of this machine.
Inventory
Box 1 (Figure 5) Qty
A. Bandsaw (not shown) ................................. 1
B. Base Feet (4) .............................................. 4
C. Work Stop Rod with Hex Nut ..................... 1
D. Work Stop ................................................... 1
E. Work Stop Hardware Bag ........................... 1
— Adjustable Handle ................................... 1
— Hex Bolt M6-1 ......................................... 1
B
Description Qty
• Safety Glasses ........................................... 1
• Cleaner/Degreaser ..................... As Needed
• Disposable Shop Rags ............... As Needed
Model G0885 (Mfd. Since 04/19)
C
D
E
Figure 5. Loose inventory.
NOTICE
If you cannot find an item on this list, carefully check around/inside the machine and
packaging materials. Often, these items get
lost in packaging materials while unpacking or they are pre-installed at the factory.
-11-
Cleanup Site Considerations
The unpainted surfaces of your machine are
coated with a heavy-duty rust preventative that
prevents corrosion during shipment and storage.
This rust preventative works extremely well, but it
will take a little time to clean.
Be patient and do a thorough job cleaning your
machine. The time you spend doing this now will
give you a better appreciation for the proper care
of your machine's unpainted surfaces.
There are many ways to remove this rust preventative, but the following steps work well in a wide
variety of situations. Always follow the manufacturer’s instructions with any cleaning product you
use and make sure you work in a well-ventilated
area to minimize exposure to toxic fumes.
Before cleaning, gather the following:
• Disposable rags
• Cleaner/degreaser (WD•40 works well)
• Safety glasses & disposable gloves
• Plastic paint scraper (optional)
Basic steps for removing rust preventative:
1.
2.
amount of cleaner/degreaser, then let it soak
3.
scrape off as much as you can first, then wipe
4.
then coat all unpainted surfaces with a quality
or disable start switch or
Refer to the Machine Data Sheet for the weight
and footprint specifications of your machine.
Some workbenches may require additional reinforcement to support the weight of the machine
and workpiece materials.
Consider anticipated workpiece sizes and additional space needed for auxiliary stands, work
tables, or other machinery when establishing a
location for this machine in the shop. Below is
the minimum amount of space needed for the
Workbench Load
Placement Location
27"
Put on safety glasses.
Coat the rust preventative with a liberal
for 5–10 minutes.
Wipe off the surfaces. If your cleaner/degreas-
er is effective, the rust preventative will wipe
off easily. If you have a plastic paint scraper,
off the rest with the rag.
Repeat Steps 2–3 as necessary until clean,
metal protectant to prevent rust.
NOTICE
Avoid harsh solvents like acetone or brake
parts cleaner that may damage painted surfaces. Always test on a small, inconspicuous location first.
-12-
25"
120V
Figure 6. Minimum working clearances.
Children and visitors may be
seriously injured if unsupervised around this machine.
Lock entrances to the shop
power connection to prevent
unsupervised use.
Model G0885 (Mfd. Since 04/19)
Bench Mounting
Another option is a "direct mount" (see example
below) where the machine is secured directly to
the workbench with lag screws and washers.
The base of this machine has mounting holes
that allow it to be fastened to a workbench or
other mounting surface to prevent it from moving
during operation and causing accidental injury or
damage.
The strongest mounting option is a "Through
Mount" (see example below) where holes are
drilled all the way through the workbench—and
hex bolts, washers, and hex nuts are used to
secure the machine in place.
The machine must be fully assembled before it
can be operated. Before beginning the assembly
process, refer to
and gather
all
goes smoothly, first clean any
ered or coated in heavy-duty rust preventative (if
applicable).
Assembly
Number of Mounting Holes ............................ 3
Diameter of Mounting Hardware Needed ..
Hex
Bolt
Flat Washer
Machine Base
Workbench
1
⁄4"
Needed for Setup
listed items. To ensure the assembly process
parts that are cov-
The G0885 work stop and base feet are the only
components requiring assembly.
To assemble machine:
1. Thread work stop rod with hex nut into vise
base (see Figure 9).
2. Slide work stop onto work stop rod (see
Figure 9).
3. Insert hex bolt into work stop and thread work
stop lock handle onto hex bolt (see Figure 9).
Work Stop
Flat Washer
Lock Washer
Model G0885 (Mfd. Since 04/19)
Figure 7. "Through Mount" setup.
Machine Base
Workbench
Figure 8. "Direct Mount" setup.
Hex Nut
Lag Screw
Flat Washer
Work Stop
Lock
Handle
Work Stop Rod
with Hex Nut
Hex Bolt
Figure 9. Work stop installed.
-13-
DO NOT start machine until all preceding
setup instructions have been performed.
Operating an improperly set up machine
Serious injury or death can result from
Once assembly is complete, test run the machine
to ensure it is properly connected to power and
safety components are functioning correctly.
If you find an unusual problem during the test run,
immediately stop the machine, disconnect it from
power, and fix the problem BEFORE operating the
machine again. The
table in the
SERVICE section of this manual can help.
4. Install (1) base foot onto each base corner
(see Figure 10).
Figure 10. Installing base foot.
using this machine BEFORE understanding
its controls and related safety information.
DO NOT operate, or allow others to operate,
machine until the information is understood.
may result in malfunction or unexpected results that can lead to serious injury,
death, or machine/property damage.
To test run machine:
Test Run
Troubleshooting
The Test Run consists of verifying the following:
1) The motor powers up and runs correctly, and 2)
the blade guide bearings are functioning properly.
1. Clear all setup tools away from machine.
2. Put on safety glasses and secure loose cloth-
ing or long hair.
3. Turn variable-speed blade dial counterclock-
wise to its lowest setting, 1.
4. Remove headstock locking pin and raise
headstock all the way up.
5. Connect machine to power supply.
6. Turn machine ON, pull trigger switch to verify
motor operation, and then let go of trigger
switch and turn machine OFF.
The motor should run smoothly and without
unusual problems or noises.
The guide bearings should spin freely and
without unusual problems or noises.
-14-
Model G0885 (Mfd. Since 04/19)
SECTION 4: OPERATIONS
The purpose of this overview is to provide the novice machine operator with a basic understanding
of how the machine is used during operation, so
the
discussed later
in this manual
Due to the generic nature of this overview, it is
not intended to be an instructional guide. To learn
more about specific operations, read this entire
manual,
training from experienced
machine operators
outside of this manual by reading "how-to" books,
trade magazines, or websites.
To reduce your risk of
serious injury, read this
entire manual BEFORE
To reduce risk of eye injury from flying
Operation Overview
To complete a typical cutting operation, the
operator does the following:
1. Examines workpiece to make sure it is suit-
able for cutting.
machine controls/components
are easier to understand.
seek additional
, and do additional research
using machine.
chips or lung damage from breathing dust,
always wear safety glasses and a respirator
when operating this machine.
2. Raises headstock all the way.
3. Adjusts vise angle, then securely clamps
workpiece in vise.
4. Adjusts upper blade guide assembly as close
to workpiece as possible.
5. Verifies blade is properly tensioned.
6. Adjusts variable-speed dial to ensure correct
cutting speed for workpiece.
7. Makes sure workpiece and machine are
stable and that there are no obstructions in
the way of cut.
8. Puts on safety glasses and respirator.
9. Presses green button on ON/OFF switch to
turn machine ON.
10. Starts blade by pulling trigger switch and
waits for blade to reach full speed.
11. Slowly lowers blade into workpiece until cut is
finished.
If you are not experienced with this type
of machine, WE STRONGLY RECOMMEND
that you seek additional training outside of
this manual. Read books/magazines or get
formal training before beginning any projects. Regardless of the content in this section, Grizzly Industrial will not be held liable
for accidents caused by lack of training.
Model G0885 (Mfd. Since 04/19)
12. Stops blade by releasing trigger switch.
13. Presses red button on ON/OFF switch to turn
machine OFF.
14. Raises headstock and removes workpiece.
-15-
Blade Selection
Selecting the right blade for the cut requires a
knowledge of various blade characteristics.
Blade Terminology
Blade Length
Measured by the blade circumference, blade
lengths are usually unique to the brand of bandsaw
and the distance between the wheels.
Model Blade Length
G0885 ..........................................................56
1
⁄2 "
A
B
C
E
D
Figure 11. Bandsaw blade terminology.
A. Kerf: The amount of material removed by the
blade during cutting.
B. Tooth Set: The amount each tooth is bent
left or right from the blade.
C. Gauge: The thickness of the blade.
F
G
H
I
Blade Width
Measured from the back of the blade to the tip of
the blade tooth (the widest point).
Model Blade Width
G0885 ..............................................................
1
⁄2 "
Tooth Type
The most common tooth types are described as
follows, and illustrated in Figure 12.
Standard (or Raker)
Variable Pitch (VP)
D. Blade Width: The widest point of the blade
measured from the tip of the tooth to the back
edge of the blade.
E. Tooth Rake: The angle of the tooth face from
a line perpendicular to the length of the blade.
F. Gullet Depth: The distance from the tooth tip
to the bottom of the curved area (gullet).
G. Tooth Pitch: The distance between tooth
tips.
H. Blade Back: The distance between the bot-
tom of the gullet and the back edge of the
blade.
I. Blade Pitch or TPI: The number of teeth per
inch measured from gullet to gullet.
Figure 12. Bandsaw blade tooth types.
Standard or Raker: Equally spaced teeth set at
a "0" rake angle. Recommended for all purpose
use.
Variable Pitch (VP): Varying gullet depth and
tooth spacing, a "0" rake angle, excellent chip
removing capacity, and smooth cutting.
-16 -
Model G0885 (Mfd. Since 04/19)
Blade Pitch (TPI)
The chart below is a basic starting point for
choosing teeth per inch (TPI) for variable pitch
blades and standard raker set bi-metal blades/
HSS blades. However, for exact specifications of
bandsaw blades that are correct for your operation, contact the blade manufacturer.
3. Refer to "Material Shapes" row and find
shape of material to be cut.
4. In applicable row, read across to right and
find box where row and column intersect.
Listed in the box is minimum TPI recommended for variable tooth pitch blades.
To select correct blade pitch:
1. Measure material thickness. This measure-
ment is distance from where each tooth
enters workpiece to where it exits workpiece.
2. Refer to "Material Width/Diameter" row of
blade selection chart in Figure 13, and read
across to find workpiece thickness you need
to cut.
Material Width/Diameter
Teeth Per Inch (TPI) for Bandsaw Blades
Material Shapes
TOOTH SELECTION
mm
50
inch
2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 192½ 3½
75 100 150 200 250 300 350 400
3/4
4/6
2/3
2/3 1.4/2.5
5/8
4/6
3/4
The TPI range is represented by a "/" between
numbers. For example, 3/4 TPI is the same
as 3–4 TPI.
The "Cutting Speed Rate Recommendation"
chart, which is located on the machine just
below the Blade Pitch Chart, offers guidelines
for various metals, given in feet per minute
(FPM). Refer to Blade Speed Chart section
on Page 21 for further details.
450
3/4
1.4/2.5
2/3
1.5/.8
1.5/.8
Figure 13. General guidelines for blade selection and speed chart.
Model G0885 (Mfd. Since 04/19)
-17-
Changing Blade
All saw blades are dangerous and may cause personal injury. To reduce
the risk of being injured,
wear leather gloves when
handling and uncoiling saw
blades.
Items Needed Qty
Leather Gloves ...........................................1 Pair
Blades should be changed when they become
dull, damaged, or when you are using materials
that require a blade of a certain type or tooth
count.
To change blade on bandsaw:
1. DISCONNECT MACHINE FROM POWER!
Blade
Tension
Knob
Blade Guide
Bearings
Figure 15. Headstock opened for blade removal.
8. Install new blade between left and right blade
guide bearings, as shown in Figure 15.
Note: It is sometimes possible to flip the
blade inside out, in which case the blade will
be installed in the wrong direction. Check
to make sure the blade teeth face the same
direction as blade travel, as shown in Figure
16, after mounting on the bandsaw. Some
blades will have a directional arrow as a
guide.
2. Raise headstock all the way.
3. Remove six wheel cover screws (see
Figure 14).
Wheel
Cover
x 6
Figure 14. Location of rear wheel cover.
4. Move blade guard all the way to left.
5. Clean chips and shavings with brush/ vacuum.
Blade Travel
Figure 16. Example of blade cutting direction.
9. Work your way around blade to adjust
position so back of blade is against shoulder
of wheels, as shown in Figure 17.
Shoulder
6. Loosen blade tension knob.
7. Slip blade off wheels, then out from between
blade guide bearings (see Figure 15).
-18-
Blade
Figure 17. Blade against wheel shoulder.
Model G0885 (Mfd. Since 04/19)
10. Complete blade change using the Tensioning
Blade procedure below.
Blade Breakage
11. Re-install wheel cover.
12. Reposition blade guard and left blade guide
bearing assembly.
Tensioning Blade
Proper blade tension is essential to avoid blade
vibration, twist, or slippage on the wheels. A correctly tensioned blade provides long blade life,
straight cuts, and efficient cutting times.
The three major signs of incorrect blade tension
are: 1) The blade stalls in the cut and slips on the
wheels, 2) the blade frequently breaks, and 3) the
bandsaw does not make straight cuts.
To tension bandsaw blade:
1. DISCONNECT MACHINE FROM POWER!
Many conditions may cause a bandsaw blade to
break. Some of these conditions are unavoidable
and are the natural result of the stresses placed
on the bandsaw; other causes of blade breakage
are avoidable.
The most common causes of avoidable blade
breakage are:
• Faulty alignment or adjustment of the blade
guides.
• Feeding blade through the workpiece too
fast.
• Dull or damaged teeth.
• Improperly-tensioned blade.
• Left blade-guide assembly set too high above
the workpiece. Adjust left blade-guide bearing
assembly as close to workpiece as possible.
2. Loosen and slide blade guard and blade
guide bearing assemblies (see Figure 18) as
far left as they will go, then secure.
3. Turn tension knob shown in Figure 18 clockwise to tighten blade or counterclockwise to
loosen blade.
Blade
Guard
Blade
Tension
Knob
Figure 18. Location of left blade guide arm.
• Using a blade with a lumpy or improperly fin-
ished braze or weld.
• Continuously running motor without cutting
anything.
• Leaving the blade tensioned when not in use.
• Using the wrong blade pitch (TPI) for the
workpiece thickness. The general rule of
thumb is to have no fewer than three teeth
in contact with the workpiece when starting a
cut and at all times during cutting.
4. Adjust blade tension knob clockwise until
there is no deflection. Do not over tighten.
Model G0885 (Mfd. Since 04/19)
-19 -
Blade Care &
Break-In
Blade Care
To prolong blade life, always use a blade with the
proper width, set, type, and pitch for each application. Maintain the appropriate feed rate, feed
pressure, and blade speed, and pay attention to
the chip characteristics (Refer to Blade Speed
Chart on Page 21 and Chip Inspection Chart
on Page 22). Keep your blades clean, since dirty
or gummed up blades pass through the cutting
material with much more resistance than clean
blades, causing unnecessary heat.
Blade Speed
The Model G0885 is variable-speed. The speed
ranges from 100-260 (FPM). Refer to the chart on
Page 21 for cutting speed recommendations by
material type.
During operation, pay attention to the chips being
produced from the cut and compare them to the
Chip Inspection Chart on Page 22 to properly
set the feed rate.
To change blade speed:
1. Turn variable-speed dial counter-clockwise to
decrease blade speed.
Blade Break-In
The tips and edges of a new blade are extremely
sharp. Cutting at too fast of a feed rate or too
slow of a blade speed can fracture these tips and
edges, quickly dulling the blade. Properly breaking in a blade allows these sharp edges to wear
without fracturing, thus keeping the blade sharp
longer. Below is a typical break in procedure. For
aftermarket blades, refer to the manufacturer's
break-in procedure to keep from voiding the
warranty.
Use the Chip Inspection Chart on Page 22 as
a guide to evaluate the chips and ensure that the
optimal blade speed and feed rate are being used.
To properly break in new blade:
1. Choose correct speed for blade and material
of operation (refer to Blade Speed Chart on
Page 21).
2. Turn variable-speed dial clockwise to increase
blade speed.
Variable-Speed Dial
Figure 19. Location of variable-speed dial.
2. Reduce feed pressure by half for first 50–100
3. To avoid twisting blade when cutting, adjust
-20-
2
of material cut.
in
feed pressure when total width of blade is in
cut.
Model G0885 (Mfd. Since 04/19)
Blade Speed Chart
The chart in Figure 20 offers blade speed guidelines for various metals, given in feet per minute (FPM)
and meters per minute (M/Min). Choose the closest available speed on the machine, then adjust the feed
rate as necessary, using the appearance of the chips produced as a guide. Refer to the Chip Inspection
Chart that follows for recommendations on adjusting feed rate or blade speed based on the appearance of
the chips produced.
Material
Carbon
Steel
Angle
Steel
Thin Tube
Aluminum
Alloy
Copper
Alloy
Speed FPM
(M/Min)
196~354
(60) (108)
180~220
(54) (67)
180~220
(54) (67)
220~534
(67) (163)
229~482
(70) (147)
Material
Tool Steel
High-
Speed
Tool Steel
Cold-Work
Tool Steel
Hot-Work
Tool Steel
OilHardened
Tool Steel
Figure 20. Dry cutting blade speed chart.
Speed FPM
(M/Min)
203
(62)
75 ~118
(25) (36)
95~213
(29) (65)
203
(62)
203 ~213
(62) (65)
Material
Alloy Steel
Mold Steel
Water
Hardened
Tool Steel
Stainless
Steel
CR
Stainless
Steel
Speed FPM
(M/Min)
111~ 32 1
(34) (98)
246
(75)
242
(74)
85
(26)
85~203
(26) (62)
Material
Free
Machining
Stainless
Steel
Gray Cast
Iron
Ductile
Austenitic
Cast Iron
Malleable
Cast Iron
Plastics &
Lumber
Speed FPM
(M/Min)
150 ~203
(46) (62)
108~225
(33) (75)
65~85
(20) (26)
321
(98)
220
(67)
Model G0885 (Mfd. Since 04/19)
-21-
thin & curled
thin & curled
short, hard & thick
thin & curled
short, hard & thick
thick, hard & strong
thin & curled
short, hard & thick
thick, hard & strong
thick, hard & strong
thin & curled
short, hard & thick
thick, hard & strong
thick, hard & strong
hard & thin
thin & curled
short, hard & thick
thick, hard & strong
thick, hard & strong
thin & straight
hard & thin
thin & curled
short, hard & thick
thick, hard & strong
thick, hard & strong
thin & straight
powdery
hard & thin
thin & curled
short, hard & thick
thick, hard & strong
thick, hard & strong
thin & straight
powdery
thin & curled tightly
hard & thin
Chip Inspection Chart
The best method for choosing the cutting speed and feed rate for a cutting operation is to inspect the chips
created by the cut. These chips are indicators of what is commonly referred to as the "chip load." Refer to
the chip inspection chart below to evaluate chip characteristics and determine whether to adjust feed rate/
pressure, blade speed, or both.
Chip
Appearance
Chip
Description
Chip
Color
Blade
Speed
Feed Rate/
Pressure
Thin & Curled Silver Good Good
Hard, Thick &
Short
Hard, Strong &
Thick
Hard, Strong,
Curled & Thick
Hard, Coiled &
Thin
Brown or Blue Increase Decrease
Brown or Blue Increase Decrease
Silver or Light
Brown
Good
Decrease
Slightly
Silver Increase Decrease
Straight & Thin Silver Good Increase
Powdery Silver Decrease Increase
Coiled, Tight &
Thin
Silver Good Decrease
Figure 21. Chip inspection chart.
Other
Actions
Check Blade
Pitch
Check Blade
Pitch
Check Blade
Pitch
-22-
Model G0885 (Mfd. Since 04/19)
Feed Rate
The speed at which the saw blade will cut through
a workpiece is controlled by the blade type and
feed rate. The feed rate is controlled by how hard
the user pulls the saw down into the material.
The feed rate should be proportional to the speed
of the saw. Allow the blade to remove chips as
it cuts through the material. Here are some signs
that the feed rate is too fast.
• Saw binding in cut and motor slows down.
• Saw blade flexing as it moves through cut.
Work Stop
The Model G0885 is equipped with a work stop
that can be used to quickly position the workpiece
during a repetitive cutting operation. Adjust the
work stop as needed, then tighten the lock handle
to secure it in place, as shown in Figure 22.
Vise
Always turn saw OFF and allow blade to
come to complete stop before adjusting
vise! Failure to follow this caution may lead
to injury.
The vise allows the jaw width to be adjusted up
to 5" wide.
Using Vise
1. Turn vise handle (see Figure 23) counter-
clockwise to relieve any pressure on vise
jaws.
Moveable
Jaw
Work Stop
Lock
Handle
Figure 22. Setting work stop to support repetitive
cutting operation.
Vise Base
Vise
Handle
Figure 23. Location of vise components.
2. Place workpiece flat on the vise table.
3. Finish tightening movable jaw against
workpiece with vise handle.
Note: Figure 24 on Page 24 shows correct
methods of holding different workpiece
shapes.
Model G0885 (Mfd. Since 04/19)
-23-
NOT
RECOMMENDED
Figure 24. Example of work holding options by
material shape.
RECOMMENDED
Headstock Angle
Before adjusting headstock, verify workpiece is
held firmly in place by the vise. The headstock
can be adjusted to cut any angle, from a straight
90-degree cut-off to a 60-degree angle, by
loosening the angle lock handle. Angles between
90° and 60° can be read using the scale on top of
the saw base. Use a combination square or bevel
protractor if higher precision is required when finding these angles (see Figure 25).
Operation Tips
The following tips will help you safely and effectively operate your bandsaw and get the maximum life out of your saw blades.
Tips for cutting:
• Use the work stop to quickly and accurately
cut multiple pieces of stock to the same
length.
• Clamp the material firmly in the vise jaws to
ensure a straight cut through the material.
• Let the blade reach full speed before engaging
the workpiece. Never start a cut while the
blade is in contact with the workpiece, and
do not start a cut on the sharp edge of a
workpiece.
• Chips should be curled and silvery. If the
chips are thin and powder-like, increase your
feed rate.
• Burned chips indicate a need to reduce your
blade speed.
• Wait until the blade has completely stopped
before removing the workpiece from the vise,
and avoid touching the cut end—it could be
very hot!
• Support long pieces so they won't fall when
cut, and flag the ends to alert passers-by of
potential danger.
Figure 25. Example of headstock angle
adjustment.
-24-
Angle Lock
Handle
Scale
• Adjust the blade guide assemblies as close
as possible to the workpiece to minimize
side-to-side blade movement.
Loosen blade tension at the end of each day
to prolong blade life.
Model G0885 (Mfd. Since 04/19)
ACCESSORIES
Installing unapproved accessories may
order online at www.grizzly.com or call 1-800-523-4777
Basic Eye Protection
T20501—Face Shield Crown Protector 4"
T20502—Face Shield Crown Protector 7"
T20503—Face Shield Window
T20451—“Kirova” Clear Safety Glasses
T20452—“Kirova” Anti-Reflective S. Glasses
T20456—DAKURA Safety Glasses, Black/Clear
SECTION 5: ACCESSORIES
cause machine to malfunction, resulting in
serious personal injury or machine damage.
To reduce this risk, only install accessories
recommended for this machine by Grizzly.
NOTICE
Refer to our website or latest catalog for
additional recommended accessories.
Bi-Metal Blades
T31609 —56
T31610 —56
T31611—56
T31612—56
T31613 —56
T31614 —56
Figure 26. Typical variable pitch bi-metal cutting
1
⁄2 x 1⁄2 x .025 10-14 VP Bi-Metal
1
⁄2 x 1⁄2 x .025 14 -18 VP Bi-Metal
1
⁄2 x 1⁄2 x .025 20-24 VP Bi-Metal
1
⁄2 x 1⁄2 x .025 14 TPI Raker
1
⁄2 x 1⁄2 x .025 18 TPI Raker
1
⁄2 x 1⁄2 x .025 24 TPI Raker
blade.
T20502
T20503
T20456
Figure 27. Eye protection assortment.
D2056—Tool Table
Get that bench-top tool off your bench and put it
on this sturdy Shop Fox® stand instead! Flared
legs and adjustable rubber feet ensure stability
and reduce machine vibration. Butcher block finish table top measures 1" x 13" x 23" and is 30
from the floor. Bottom measures 21" x 32". 700 lb.
Capacity!
T20452
T20451
1
⁄2 "
Figure 28. D2056 Tool Table.
Model G0885 (Mfd. Since 04/19)
-25-
SECTION 6: MAINTENANCE
To reduce risk of shock or
accidental startup, always
disconnect machine from
Cleaning &
Protecting
power before adjustments,
maintenance, or service.
Schedule
For optimum performance from this machine, this
maintenance schedule must be strictly followed.
Ongoing
To minimize your risk of injury and maintain proper
machine operation, shut down the machine immediately if you ever observe any of the items below,
and fix the problem before continuing operations:
• Check/correct loose mounting bolts.
• Check/correct damaged or dull saw blade.
• Check/correct worn or damaged wires.
• Clean/protect table.
• Clean metal chips from upper and lower
wheel areas.
• Correct any other unsafe condition.
Cleaning the Model G0885 is relatively easy. Use
a chip brush and vacuum excess metal chips and
other debris. Wipe off the remaining metal dust
with a dry cloth.
Periodically, remove the blade and thoroughly
clean all metal chips or built-up grease from the
wheel surfaces and blade housing.
Protect the unpainted vise base surface by wiping
it clean after every use.
Vise Base
Surface
Monthly Check
• Check blade guide bearing assemblies for
damage or wear.
• Remove blade and clean all surfaces.
-26-
Figure 29. Location of vise base surface.
Lubrication
The bearings on your bandsaw are factory
lubricated and sealed. Leave them alone unless
they need to be replaced.
Model G0885 (Mfd. Since 04/19)
Replacing Motor
Brushes
The motor brushes wear with use. When they
require replacement, the motor will stop operating correctly, fail to start, or cut in and out during
operation. Always replace both brushes at the
same time.
3. Remove upper and lower motor brush caps
and motor brushes, as shown in Figure 31.
Brush Location (1 of 2)
Item(s) Needed Qty
Flat Head Screwdriver ....................................... 1
Phillips Head Screwdriver #1 ............................. 1
Phillips Head Screwdriver #2 ............................ 1
To inspect/replace motor brushes:
1. DISCONNECT MACHINE FROM POWER!
2. Take off motor cover by removing 5 screws
(see Figure 30).
x 2
Motor Brush
Cap
Motor Brush
Figure 31. Motor brush cap location.
4. Replace brushes (2) and re-install brush
caps.
5. Re-attach motor cover and secure with
screws.
Figure 30. Removing motor cover.
Model G0885 (Mfd. Since 04/19)
x 3
-27-
Review the troubleshooting procedures in this section if a problem develops with your machine. If you need
the
serial number and manufacture date of your machine before calling.
SECTION 7: SERVICE
replacement parts or additional help with a procedure, call our Technical Support. Note: Please gather
Troubleshooting
Motor & Electrical
Symptom Possible Cause Possible Solution
Machine does not
start, or power
supply breaker
immediately trips
after startup.
Machine stalls or
underpowered.
Machine has
vibration or noisy
operation.
1. Incorrect power supply voltage or circuit
size.
2. Power supply circuit breaker tripped or fuse
blown.
3. Wiring broken, disconnected, or corroded.
4. Potentiometer/variable-speed dial at fault.
5. ON button at fault.
6. Motor brushes at fault.
7. Motor at fault.
1. Feed rate too fast; blade speed too low.
2. Machine undersized for task.
3. Blade too course for material being cut.
4. Blade slipping on wheels.
5. Motor overheated.
6. Motor at fault.
1. Saw component loose.
2. Blade at fault.
3. Motor is noisy.
1. Ensure correct power supply voltage and circuit
size.
2. Ensure circuit is sized correctly and free of shorts.
Reset circuit breaker or replace fuse.
3. Fix broken wires or disconnected/corroded
connections.
4. Test/replace.
5. Replace switch.
6. Replace motor brushes (Page 27).
7. Test/repair/replace.
1. Reduce feed rate/pressure; increase blade speed.
2. Use correct/sharp blade; reduce feed rate/pressure.
Correct blade cut alignment to eliminate binding.
3. Use correct blade for operation (Page 16 ).
4. Adjust blade tension (Page 19 ).
5. Clean motor, let cool, reduce workload, or replace
brushes (Page 27).
6. Test/repair/replace.
1. Retighten/replace damaged bolts/nuts.
2. Replace/resharpen blade.
3. Replace brushes (Page 27).
-28-
Model G0885 (Mfd. Since 04/19)
Operation
Symptom Possible Cause Possible Solution
Vibration when
operating or cutting.
Ticking sound when
saw is running.
Machine or blade
bogs down in cut.
Cuts are not square,
or the intended
angle is incorrect.
Blade dulls
prematurely, or
metal sticking to the
blade.
Blade wears on
one side or shows
overheating.
Blade tracks
incorrectly, or
comes off wheels.
Cuts are crooked. 1. Feed rate too fast; blade speed too low.
1. Loose or damaged blade.
2. Bandsaw wheels have contaminants
loaded up on wheel surface.
3. Bent, damaged or dull blade.
4. Machine component loose.
5. Worn wheel bearing.
6. Wheel bent/worn.
1. Blade missing teeth.
2. Blade weld contacting blade guides.
3. Blade weld may be failing.
1. Feed rate too fast; blade speed too low.
2. Blade tension too low.
3. Blade gullets loading up with chips.
4. Blade dull, wanders, or gets pinched in cut.
5. Blade TPI too coarse.
1. Loose angle adjustable handle or vise
crank.
2. Blade not square to table.
1. Incorrect feed/speed.
2. Blade gullets loading up with chips.
3. Blade improperly broken in.
1. Blade guides worn or misadjusted.
2. Blade support inadequate.
3. Dull/incorrect blade.
1. Feed rate too fast/wrong TPI.
2. Blade tension too low.
3. Blade bell-mouthed.
4. Blade guide bearings need adjustment.
5. Metal chip buildup on wheels.
2. Guide bearings assembly too far from
workpiece.
3. Blade tension too low.
4. Blade dull.
5. Headstock is loose. Headstock pivot bolt/
bushings loose or worn.
1. Tighten or replace blade (Pages 18-19).
2. Remove blade; clean bandsaw wheels.
3. Replace blade (Page 18 ).
4. Fix/replace fan cover; replace loose/damaged fan.
5. Check/replace wheel bearing.
6. Check/replace wheel and wheel bearing.
1. Replace blade (Page 18 ).
2. Replace blade if excessive ticking.
3. Cut and reweld blade, or replace blade (Page 18 ).
1. Reduce feed rate (Page 23); increase blade speed
(Page 21).
2. Increase blade tension (Page 19 ).
3. Install blade with more suitable TPI or tooth style for
cooler cuts (Page 17).
4. Replace blade (Page 18 ) or replace guide bearings
(Page 30).
5. Use blade with at least 2 teeth contacting material
at all times (Page 17).
1. Tighten loose angle adjustable handle or vise crank
(Page 23).
2. Adjust blade square to table (Page 31).
1. Adjust feed rate (Page 23) or blade speed
(Page 21).
2. Use blade with larger gullets/fewer TPI (Page 17).
3. Replace blade (Page 18 ); complete blade break in
procedure (Page 20).
1. Re-adjust (Page 18 )/replace.
2. Tighten blade guide close to workpiece as possible.
3. Replace blade (Page 18 ).
1. Reduce feed rate/pressure (Page 23); decrease
blade TPI (Page 17).
2. Increase blade tension (Page 19 ).
3. Install new blade (Page 18 ); regularly remove
tension from blade when not in use (Page 19 ).
4. Adjust blade guide bearings (Page 30)
5. Clean metal chips from wheels.
1. Reduce feed rate (Page 23); increase blade speed
(Page 21).
2. Re-adjust (Page 18).
3. Increase blade tension (Page 19).
4. Replace blade (Page 18).
5. Remove/clean/lubricate/readjust bushing/bolt/nut.
Model G0885 (Mfd. Since 04/19)
-29-
Adjusting Guide
Bearings
Acorn Nut
Guide Bearings
(Rear)
The guide bearings come adjusted from the
factory, but due to blade changes, shipping,
storage, and time they may need adjustment.
Uneven blade wear and crooked cuts may be the
result of improper adjustment.
Tools Needed Qty
Open-End Wrench 10mm .................................. 2
Feeler Gauge (Optional) ................................... 1
To adjust guide bearings:
1. DISCONNECT MACHINE FROM POWER!
2. Make sure blade is properly tensioned (refer
to Tensioning Blade on Page 19).
3. Raise headstock all the way.
4. On left guide bearing assembly, loosen acorn
nut on front eccentric shaft (see Figure 32).
Guide
Bearings
(Front)
Eccentric
Shaft
(Front)
Figure 32. Location of guide bearings.
6. While holding eccentric shaft in place, tighten
acorn nut to secure setting.
7. Repeat Steps 4–6 on rear eccentric shaft.
8. Repeat Steps 4 –7 on right guide bearing
assembly.
Eccentric
Shaft (Rear)
5. Turn eccentric shaft and adjust roller bearing
(see Figure 32) so it lightly contacts blade or
has maximum clearance of 0.002".
Note: Since bearings twist blade into position,
it is acceptable if there is 0.001"-0.002" gap
between blade and front or back of bearing.
Just make sure not to squeeze blade too
tightly with bearings. After guide bearings
are set, you should be able to rotate guide
bearings (although they will be stiff) with your
fingers.
-30-
Model G0885 (Mfd. Since 04/19)
Squaring Blade to
— If blade is square to table, no further
adjustments need to be made.
Table
This setting has been made at the factory and
should not need to be adjusted under normal circumstances. However, if you find the saw is not
cutting square, you may need to adjust the blade.
Only make this adjustment after ruling out other
potential factors, such as excessive feed rate
or the blade guide bearing assembly and blade
guard being set too far away from the workpiece.
Tools Needed Qty
Hex Wrench 5mm .............................................. 1
Machinist's Square ............................................ 1
To square blade to table:
1. DISCONNECT MACHINE FROM POWER!
2. Lower headstock until it is slightly above vise
base surface.
3. Place square on vise base surface and
against edge of blade (see Figure 33), and
check different points along length of base
surface between blade guide assemblies.
— If blade is not square to table, loosen cap
screws (2) shown in Figure 34 one to two
turns on right guide bearing assembly.
Cap Screw
(1 of 2)
Guide
Bearing
Assembly
Bracket
Figure 34. Cap screws for adjusting blade-to-
table squareness.
4. Tilt guide bearing assembly bracket left or
right until it is square with vise base surface.
5. Tighten cap screws loosened earlier.
6. Repeat Step 3 and adjustments above as
necessary until blade is perfectly square to
table.
Square
Figure 33. Checking blade-to-table squareness.
Model G0885 (Mfd. Since 04/19)
Tip: Cut small section from scrap piece of
material with known square end and measure for uniform thickness. If thickness is not
uniform, repeat adjustments above until your
personal requirements are met.
-31-
These pages are current at the time of printing. However, in the spirit of improvement, we may make changes to the electrical systems of future machines. Compare the manufacture date of your machine to the one
number and manufacture date of your
machine before calling. This information can be found on the main machine label.
machine
SECTION 8: WIRING
stated in this manual, and study this section carefully.
If there are differences between your machine and what is shown in this section, call Technical Support at
(570) 546-9663 for assistance BEFORE making any changes to the wiring on your machine. An updated
wiring diagram may be available. Note: Please gather the serial
Wiring Safety Instructions
SHOCK HAZARD. Working on wiring that is con-
nected to a power source is extremely dangerous.
Touching electrified parts will result in personal
injury including but not limited to severe burns,
electrocution, or death. Disconnect the power
from the machine before servicing electrical components!
MODIFICATIONS. Modifying the wiring beyond
what is shown in the diagram may lead to unpredictable results, including serious injury or fire.
This includes the installation of unapproved aftermarket parts.
WIRE CONNECTIONS. All connections must
be tight to prevent wires from loosening during
machine operation. Double-check all wires disconnected or connected during any wiring task to
ensure tight connections.
CIRCUIT REQUIREMENTS. You MUST follow
the requirements at the beginning of this manual
when connecting your machine to a power source.
WIRE/COMPONENT DAMAGE. Damaged wires
or components increase the risk of serious personal injury, fire, or machine damage. If you notice
that any wires or components are damaged while
performing a wiring task, replace those wires or
components.
MOTOR WIRING. The motor wiring shown in
these diagrams is current at the time of printing
but may not match your machine. If you find this
to be the case, use the wiring diagram inside the
motor junction box.
CAPACITORS/INVERTERS. Some capacitors
and power inverters store an electrical charge for
up to 10 minutes after being disconnected from
the power source. To reduce the risk of being
shocked, wait at least this long before working on
capacitors.
EXPERIENCING DIFFICULTIES. If you are experiencing difficulties understanding the information
included in this section, contact our Technical
Support at (570) 546-9663.
The photos and diagrams
included in this section are
best viewed in color. You
can view these pages in
color at www.grizzly.com.
-32-
Model G0885 (Mfd. Since 04/19)
ON/OFF Switch
Figure 35. ON/OFF switch connected to circuit board and potentiometer.
Wiring Diagram
Circuit Board
Potentiometer
Handle
COM
Trigger Switch
TWCHT
CMV100D
Figure 36. Trigger switch.
220V
NO
NC
P1 P2 M+ M-
Circuit Board
ON/OFF Switch
KEDU KJD20-2
120V
14
24 23
Neutral
Hot
Ground
13
120 VAC
Ground
5-15 Plug
Model G0885 (Mfd. Since 04/19)
1/2HP
Motor
Motor Cover
Potentiometer
B10K
READ ELECTRICAL SAFETY
ON PAGE 32!
-33-
13
14
88
SECTION 9: PARTS
We do our best to stock replacement parts when possible, but we cannot guarantee that all parts shown
are available for purchase. Call (800) 523-4777 or visit www.grizzly.com/parts to check for availability.
Main
107
7
109
23
54A
21
51
55
22
12
54
50
53
49
10
95
48
11
61
9
60
47
110
92
37
40
38
27
39
25
26
29
41
46
44
45
28
43
19
108
90
89
20
32
31
71
17
15
93
94
33
34
35
36
82
75
106
100
101
102
76
72 73
103
74
84
87
83
77
86
111
78
79
80
24
85
86
91
79
113
80
105
104
114
81
112
1
3
4
5
57
58
59
-34-
BUY PARTS ONLINE AT GRIZZLY.C OM !
Scan QR code to visit our Parts Store.
56
96
97
62
99
98
63
64
65
66
70
68
69
67
Model G0885 (Mfd. Since 04/19)
Main Parts List
REF PART # DESCRIPTION REF PART # DESCRIPTION
1 P0885001 MOTOR ASSEMBLY 1/2HP 120V 1-PH 62 P0885062 HEX BOLT M6-1 X 25
3 P0885003 CAP SCREW M8-1.25 X 25 63 P0885063 CAP SCREW M8-1.25 X 16
4 P0885004 LOCK WASHER 8MM 64 P0885064 PLASTIC FOOT
5 P0885005 FLAT WASHER 8MM 65 P0885065 BASE
7 P0885007 DRIVE WHEEL 66 P0885066 HEX NUT M12-1.75
9 P0885009 IDLER SHAFT BLOCK 67 P0885067 HEX BOLT M6-1 X 25
10 P0885010 IDLER WHEEL 68 P0885068 STUD-SE M12-1.75 X 500, 21
11 P0885011 BALL BEARING 6202ZZ 69 P0885069 WORK STOP
12 P0885012 FLAT HD CAP SCR M8-1.25 X 16 70 P0885070 ADJUSTABLE HANDLE M6-1, 42L
13 P0885013 BLADE COVER 71 P0885071 MITER SCALE
14 P0885014 PHLP HD SCR M4-.7 X 8 72 P0885072 PHLP HD SCR M4-.7 X 8
15 P0885015 CAP SCREW M5-.8 X 25 73 P0885073 CAP SCREW M6-1 X 12
17 P0885017 SET SCREW M8-1.25 X 16 74 P0885074 CAM 6 X 21.5 X 3MM
19 P0885019 LOCK WASHER 8MM 75 P0885075 CAP SCREW M6-1 X 40
20 P0885020 CAP SCREW M8-1.25 X 25 76 P0885076 HEX NUT M6-1
21 P0885021 TRIGGER SWITCH TWCHT CMV100D 220V 77 P0885077 CARRIAGE BOLT M10-1.5 X 35
22 P0885022 TRIGGER HOUSING 78 P0885078 LOCKING PIN 8.5 X 77MM
23 P0885023 TRIGGER HANDLE BAR 79 P0885079 HEX NUT M10-1.5
24 P0885024 BODY FRAME 80 P0885080 EYE BOLT 7MM, M10-1.5 X 25
25 P0885025 ACORN NUT M6-1 81 P0885081 LOCK NUT M12-1.75
26 P0885026 LOCK WASHER 6MM 82 P0885082 ADJUSTABLE HANDLE M10-1.5, 84L
27 P0885027 CAP SCREW M6-1 X 25 83 P0885083 EXTENSION SPRING 3 X 20 X 40
28 P0885028 FENDER WASHER 6MM 84 P0885084 HEX BOLT M12-1.75 X 75
29 P0885029 PHLP HD SCR M5-.8 X 8 85 P0885085 MITER PLATE BRACKET
31 P0885031 CHIP FENCE 86 P0885086 BALL BEARING 30202
32 P0885032 FIXED BLADE GUIDE BLOCK 87 P0885087 LOCK WASHER 10MM
33 P0885033 FLAT WASHER 6MM 88 P0885088 FLAT HD CAP SCR M6-1 X 16
34 P0885034 BALL BEARING 607-2RS 89 P0885089 BLADE TENSION SLIDE BLOCK
35 P0885035 BALL BEARING 607-2RS 90 P0885090 BLADE TENSION SLIDE
36 P0885036 ECCENTRIC HEX BOLT M6-1 X 40 91 P0885091 POINTER
37 P0885037 ACORN NUT M6-1 92 P0885092 FLAT WASHER 6MM
38 P0885038 FLAT WASHER 6MM 93 P0885093 BALL BEARING 625RS
39 P0885039 ADJUSTABLE BLADE GUIDE BLOCK 94 P0885094 DOWEL PIN 5 X 31
40 P0885040 BALL BEARING 625-2RS 95 P0885095 SNAP RING 9MM
41 P0885041 DOWEL PIN 5 X 23.5 96 P0885096 VISE LEADSCREW
43 P0885043 FLAT WASHER 6MM 97 P0885097 ROLL PIN 5 X 25
44 P0885044 BALL BEARING 607RS 98 P0885098 LOCK WASHER 6MM
45 P0885045 BALL BEARING 607RS 99 P0885099 LOCK WASHER 8MM
46 P0885046 ECCENTRIC HEX BOLT M6-1 X 40 100 P0885100 FENDER WASHER 6MM
47 P0885047 BLADE GUARD 101 P0885101 BUSHING
48 P0885048 ADJUSTABLE HANDLE M6-1, 42L 102 P0885102 FENDER WASHER 8MM
49 P0885049 FLAT HD CAP SCR M6-1 X 8 103 P0885103 E-CLIP 7MM
50 P0885050 VISE PLATE 104 P0885104 BUSHING 12 X 28 X 2MM
51 P0885051 KNOB BOLT M10-1.5 X 80, 6-LOBE, D60 105 P0885105 BEARING COVER
53 P0885053 COMPRESSION SPRING 1 X 10 X 20 106 P0885106 FENDER WASHER 10MM
54 P0885054 VISE JAW 107 P0885107 KEY 4 X 4 X 18
54A P0885054A VISE ASSEMBLY 108 P0885108 FENDER WASHER 6MM
55 P0885055 SET SCREW M4-.7 X 6 109 P0885109 BALL BEARING 6202-2RS
56 P0885056 BUSHING 110 P0885110 SET SCREW M6-1 X 8
57 P0885057 HANDLE ROD END M8-1, D13, TAPERED 111 P0885111 MOTOR CARBON BRUSH 2-PC SET
58 P0885058 HANDLE HUB 25OD X 42L 112 P0885112 ON/OFF SWITCH KEDU KJD20-2 120V
59 P0885059 HANDLE ROD M8-1, 132L 113 P0885113 POWER CORD 18G 3W 72" 5-15P
60 P0885060 VISE BASE 114 P0885114 BLADE 1440 X 13 X .65MM 12-TPI RAKER
61 P0885061 LEADSCREW GUIDE
Model G0885 (Mfd. Since 04/19)
BUY PARTS ONLINE AT GRIZZLY.C OM !
Scan QR code to visit our Parts Store.
-35-
Labels & Cosmetics
207
INJURY/SHOCK
HAZARD!
Disconnect power
before adjustments,
maintenance, or
service.
201
206
WARNING!
To reduce risk of death
or serious injury, read
manual BEFORE using
machine.
To get a new manual, call
(800) 523-4777 or go to
www.grizzly.com.
202
203
G0885
204
grizzly.com
205
MODEL G0885
WARNING!
cutting operation.
that can get entangled. Tie back long hair and roll up sleeves.
restrict access or disable machine when unattended.
209
Specifications
Main Motor: 1/2 HP, 120V, 1-Ph, 60 Hz
Full-Load Current Rating: 5A
Blade Speeds: 100 – 260 FPM
Blade Length: 56-1/2"
Blade Size Range: 1/2"
Max Round at 90˚: 4-3/4"
Max Rect. at 90˚: 4-3/4"H x 5"W
Angle Cuts: 0 – 60˚
Weight: 44 lbs.
Date
S/N
Mfd. for Grizzly in Taiwan
208
PORTABLE METAL-CUTTING BANDSAW
To reduce risk of serious injury when using this machine:
1. Read and understand owner’s manual before operating.
2. Never touch moving blade—keep hands out of blade path.
3. Always wear approved eye protection and respirator.
4. Only plug power cord into a grounded outlet.
5. Only remove jammed cutoff pieces when blade is stopped.
6. Disconnect power before changing blades or adjusting.
7. Maintain adjustment of blade tension, tracking, & guides.
8. Always ensure workpiece is securely clamped in vise during
9. Only run saw with wheel covers closed & all guards in place.
10. DO NOT wear loose clothing, gloves, jewelry, or other articles
11. DO NOT expose to rain or use in wet locations.
12. Prevent unauthorized use by children or untrained users;
REF PART # DESCRIPTION REF PART # DESCRIPTION
201 P0885201 DISCONNECT POWER LABEL 206 P0885206 READ MANUAL LABEL
202 P0885202 ELECTRICITY LABEL 207 P0885207 BLADE TENSION LABEL
203 P0885203 MODEL NUMBER LABEL 208 P0885208 TOUCH-UP PAINT, GRIZZLY BEIGE
204 P0885204 GRIZZLY.COM LABEL 209 P0885209 TOUCH-UP PAINT, GRIZZLY GREEN
205 P0885205 MACHINE ID LABEL
Safety labels help reduce the risk of serious injury caused by machine hazards. If any label comes
off or becomes unreadable, the owner of this machine MUST replace it in the original location
before resuming operations. For replacements, contact (800) 523-4777 or www.grizzly.com.
-36-
BUY PARTS ONLINE AT GRIZZLY.C OM !
Scan QR code to visit our Parts Store.
Model G0885 (Mfd. Since 04/19)
WARRANTY & RETURNS
Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from
the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse,
negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole written warranty
and any and all warranties that may be implied by law, including any merchantability or fitness, for any particular purpose, are hereby limited to the duration of this written warranty. We do not warrant or represent
that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants.
In no event shall Grizzly’s liability under this warranty exceed the purchase price paid for the product and
any legal actions brought against Grizzly shall be tried in the State of Washington, County of Whatcom.
We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, special,
or consequential damages arising from the use of our products.
The manufacturers reserve the right to change specifications at any time because they constantly strive to
achieve better quality equipment. We make every effort to ensure that our products meet high quality and
durability standards and we hope you never need to use this warranty.
In the event you need to use this warranty, contact us by mail or phone and give us all the details. We will
then issue you a “Return Number,’’ which must be clearly posted on the outside as well as the inside of
the carton. We will not accept any item back without this number. Proof of purchase must accompany the
merchandise.
Please feel free to write or call us if you have any questions about the machine or the manual.
Thank you again for your business and continued support. We hope to serve you again soon.
To
warranty-card
registration page
take advantage of this warranty, you must register it at https://www.grizzly.com/secureforms/
, or you can scan the QR code below to be automatically directed to our warranty
. Enter all applicable information for the product.
WARRANTY
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