This manual provides critical safety instructions on the proper setup,
operation, maintenance, and service of this machine/tool. Save this
document, refer to it often, and use it to instruct other operators.
Failure to read, understand and follow the instructions in this manual
may result in fire or serious personal injury—including amputation,
electrocution, or death.
The owner of this machine/tool is solely responsible for its safe use.
This responsibility includes but is not limited to proper installation in
a safe environment, personnel training and usage authorization,
proper inspection and maintenance, manual availability and comprehension, application of safety devices, cutting/sanding/grinding tool
integrity, and the usage of personal protective equipment.
The manufacturer will not be held liable for injury or property damage
from negligence, improper training, machine modifications or misuse.
Some dust created by power sanding, sawing, grinding, drilling, and
other construction activities contains chemicals known to the State
of California to cause cancer, birth defects or other reproductive
harm. Some examples of these chemicals are:
• Lead from lead-based paints.
• Crystalline silica from bricks, cement and other masonry products.
• Arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you
do this type of work. To reduce your exposure to these chemicals:
Work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter
out microscopic particles.
Table of Contents
0.1Machine data sheet ........................................ 2
1 Safety
1.0Safety instructions for machinery ................... 4
1.1Additional safety for CNC mills/lathes ............ 6
Width (side-to-side) x Depth (front-to-back) x Height .......................................................................................75 x 47 x 83 in.
Footprint (Length/Width) ............................................................................................................................................67 x 75 in.
Shipping Dimensions:
Type ........................................................................................................................................................................ Wood Crate
Length x Width x Height .....................................................................................................................................79 x 52 x 73 in.
Must Ship Upright .................................................................................................................................................................Yes
Electrical:
Power Requirement ................................................................................................................................ 220V, 3-Phase, 60 Hz
Full-Load Current Rating ................................................................................................................................................... 12.1A
Connection Type ......................................................................................................... Permanent (Hardwire to Shutoff Switch)
Power Cord Included ............................................................................................................................................................Yes
Power Cord Length ........................................................................................................................................................ 6-1/2 ft.
Power Cord Gauge .......................................................................................................................................................12 AWG
Motor:
Spindle
Horsepower ...............................................................................................................................................................4 HP
Type .............................................................................................................................................................. Inverter Duty
Power Transfer .................................................................................................................................................. Belt Drive
Horsepower ...............................................................................................................................................................1 HP
Type ......................................................................................................................................................................... Servo
Power Transfer ...............................................................................................................................................Direct Drive
Horsepower ............................................................................................................................................................1.3 HP
Type ......................................................................................................................................................................... Servo
Power Transfer ...............................................................................................................................................Direct Drive
Type ......................................................................................................................................................................... Servo
Power Transfer ................................................................................................................................ Direct Drive/Gearbox
Type ................................................................................................................................................................... Induction
Power Transfer ...............................................................................................................................................Direct Drive
Distance Between Centers .......................................................................................................................................27 in.
Swing Over Bed .......................................................................................................................................................13 in.
Swing Over Cross Slide ............................................................................................................................................. 6 in.
Maximum Tool Bit Size ...........................................................................................................................................5/8 in.
Carriage Travel ...................................................................................................................................................23-1/2 in.
Cross Slide Travel ................................................................................................................................................6-1/4 in.
Spindle Bore ............................................................................................................................................................1.5 in.
Spindle Type ............................................................................................................................................................. A2-4
Tailstock Quill Travel ............................................................................................................................................4-1/2 in.
Tailstock Barrel Diameter ......................................................................................................................................1.75 in.
Dimensions
Bed Width .............................................................................................................................................................6-5/8 in.
Floor to Center Height ......................................................................................................................................45-9/16 in.
Base ...................................................................................................................................................................
End Gears .................................................................................................................................................................
Bed .....................................................................................................................................................................
Body ...................................................................................................................................................................
Stand .........................................................................................................................................................................Steel
The purpose of safety symbols is to attract your attention to possible hazardous conditions.
This manual uses a series of symbols and signal words intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that
safety messages by themselves do not eliminate danger and are not a substitute for proper
accident prevention measures. Always use common sense and good judgment.
Indicates an imminently hazardous situation which, if not avoided,
WILL result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided,
COULD result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided,
MAY result in minor or moderate injury. It may also be used to alert
against unsafe practices.
Alerts the user to useful information about proper operation of the
NOTICE
machine to avoid machine damage.
Safety Instructions for Machinery
OWNER’S MANUAL. Read and understand this
owner’s manual BEFORE using machine.
TRAINED OPERATORS ONLY. Untrained operators have a higher risk of being hurt or killed.
Only allow trained/supervised people to use this
machine. When machine is not being used, disconnect power, remove switch keys, or lock-out
machine to prevent unauthorized use—especially
around children. Make your workshop kid proof!
DANGEROUS ENVIRONMENTS. Do not use
machinery in areas that are wet, cluttered, or have
poor lighting. Operating machinery in these areas
greatly increases the risk of accidents and injury.
MENTAL ALERTNESS REQUIRED. Full mental
alertness is required for safe operation of machinery. Never operate under the influence of drugs or
alcohol, when tired, or when distracted.
ELECTRICAL EQUIPMENT INJURY RISKS.
You can be shocked, burned, or killed by touching
live electrical components or improperly grounded
machinery. To reduce this risk, only allow qualified
service personnel to do electrical installation or
repair work, and always disconnect power before
accessing or exposing electrical equipment.
DISCONNECT POWER FIRST.
nect machine from power supply BEFORE making adjustments, changing tooling, or servicing
machine. This prevents an injury risk from unintended startup or contact with live electrical components.
EYE PROTECTION. Always wear ANSI-approved
safety glasses or a face shield when operating or
observing machinery to reduce the risk of eye
injury or blindness from flying particles. Everyday
eyeglasses are NOT approved safety glasses.
Always discon-
-4-
Model G0884 (Mfd. Since 02/19)
WEARING PROPER APPAREL. Do not wear
clothing, apparel or jewelry that can become
entangled in moving parts. Always tie back or
cover long hair. Wear non-slip footwear to reduce
risk of slipping and losing control or accidentally
contacting cutting tool or moving parts.
HAZARDOUS DUST. Dust created by machinery
operations may cause cancer, birth defects, or
long-term respiratory damage. Be aware of dust
hazards associated with each workpiece material. Always wear a NIOSH-approved respirator to
reduce your risk.
HEARING PROTECTION. Always wear hearing protection when operating or observing loud
machinery. Extended exposure to this noise
without hearing protection can cause permanent
hearing loss.
REMOVE ADJUSTING TOOLS. Tools left on
machinery can become dangerous projectiles
upon startup. Never leave chuck keys, wrenches,
or any other tools on machine. Always verify
removal before starting!
USE CORRECT TOOL FOR THE JOB. Only use
this tool for its intended purpose—do not force
it or an attachment to do a job for which it was
not designed. Never make unapproved modifications—modifying tool or using it differently than
intended may result in malfunction or mechanical
failure that can lead to personal injury or death!
AWKWARD POSITIONS. Keep proper footing
and balance at all times when operating machine.
Do not overreach! Avoid awkward hand positions
that make workpiece control difficult or increase
the risk of accidental injury.
CHILDREN & BYSTANDERS. Keep children and
bystanders at a safe distance from the work area.
Stop using machine if they become a distraction.
GUARDS & COVERS. Guards and covers reduce
accidental contact with moving parts or flying
debris. Make sure they are properly installed,
undamaged, and working correctly BEFORE
operating machine.
FORCING MACHINERY. Do not force machine.
It will do the job safer and better at the rate for
which it was designed.
NEVER STAND ON MACHINE. Serious injury
may occur if machine is tipped or if the cutting
tool is unintentionally contacted.
STABLE MACHINE. Unexpected movement during operation greatly increases risk of injury or
loss of control. Before starting, verify machine is
stable and mobile base (if used) is locked.
USE RECOMMENDED ACCESSORIES. Consult
this owner’s manual or the manufacturer for recommended accessories. Using improper accessories will increase the risk of serious injury.
UNATTENDED OPERATION. To reduce the
risk of accidental injury, turn machine OFF and
ensure all moving parts completely stop before
walking away. Never leave machine running
while unattended.
MAINTAIN WITH CARE. Follow all maintenance
instructions and lubrication schedules to keep
machine in good working condition. A machine
that is improperly maintained could malfunction,
leading to serious personal injury or death.
DAMAGED PARTS. Regularly inspect machine
for damaged, loose, or mis-adjusted parts—or
any condition that could affect safe operation.
Immediately repair/replace BEFORE operating
machine. For your own safety, DO NOT operate
machine with damaged parts!
MAINTAIN POWER CORDS. When disconnecting cord-connected machines from power, grab
and pull the plug—NOT the cord. Pulling the cord
may damage the wires inside. Do not handle
cord/plug with wet hands. Avoid cord damage by
keeping it away from heated surfaces, high traffic
areas, harsh chemicals, and wet/damp locations.
EXPERIENCING DIFFICULTIES. If at any time
you experience difficulties performing the intended operation, stop using the machine! Contact our
Technical Support at (570) 546-9663.
Model G0884 (Mfd. Since 02/19)
-5-
Additional Safety for CNC Lathes
You can be seriously injured or killed by getting clothing, jewelry, or long hair entangled with
rotating cutter/spindle. You can be severely cut or have fingers amputated from contact with
rotating cutters. You can be blinded or struck by broken cutting tools, metal chips, workpieces,
or adjustment tools thrown from the rotating spindle with great force. To reduce your risk of
serious injury when operating this machine, completely heed and understand the following:
UNDERSTAND ALL CONTROLS. Make sure
you understand the function and proper use of all
controls before starting. This will help you avoid
making mistakes that result in serious injury.
AVOIDING ENTANGLEMENT. DO NOT wear
loose clothing, gloves, or jewelry, and tie back
long hair. Keep all guards in place and secure.
Always allow spindle to stop on its own. DO NOT
stop spindle using your hand or any other object.
EYE INJURIES. Operator and bystanders MUST
wear ANSI-approved safety glasses to help protect eyes from thrown metal shards and chips.
USE CORRECT SPINDLE SPEED. Follow recommended speeds and feeds for each size and
type of cutting tool. This helps avoid tool breakage
during operation and ensures best cutting results.
INSPECT CUTTING TOOL. Inspect cutting tools
for sharpness, chips, or cracks before each use.
Replace dull, chipped, or cracked cutting tools
immediately.
UNATTENDED MACHINE. Operator MUST be
present to immediately stop machine in case of
malfunction to prevent injury to bystanders and
machine damage.
LONG STOCK SAFETY. Long stock can whip
violently if not properly supported. Always support
any stock that extends from the chuck/headstock
more than three times its own diameter.
SAFE OPERATING LOCATION. DO NOT place
machine where it can be exposed to rain or moisture. Exposure to water creates a shock hazard
and will reduce life of machine.
DISCONNECT POWER FIRST. To reduce risk of
electrocution or injury from unexpected startup,
make sure lathe is turned OFF, disconnected
from power, and all moving parts have come to
a complete stop before changing cutting tools or
starting any inspection, adjustment, or maintenance procedure.
CLEAN MACHINE SAFELY. Metal chips or shavings can be razor sharp. DO NOT clear chips
by hand or compressed air that can force chips
farther into machine—use a brush or vacuum
instead. Never clear chips while spindle is turning.
PROPERLY MAINTAIN MACHINE.Keep
machine in proper working condition to help
ensure that it functions safely and all guards and
other components work as intended. Perform routine inspections and all necessary maintenance.
Never operate machine with damaged or worn
parts that can break or result in unexpected movement during operation.
POWER DISRUPTION. In event of power outage
during operation, turn spindle switch OFF to avoid
a possible sudden startup once power is restored.
CHUCKS. Chucks can be heavy and difficult to
hold. During installation and removal, protect your
hands and precision bed ways by using a chuck
cradle or piece of plywood over the bed ways. Use
lifting equipment, as necessary, for large chucks.
COOLANT SAFETY. Coolant can become very
toxic through prolonged use and aging. To minimize toxicity, change coolant regularly. When
using, position nozzle properly to avoid splashing
operator or causing a slipping hazard on floor.
-6-
Model G0884 (Mfd. Since 02/19)
1.2 Safety instructions (warning notices)
1.2.1 Classification of hazards
We classify the safety instructions into different levels. The table below gives an overview of the
classification of symbols (pictograms) and signal words for the specific danger and its (pos sible) consequences.
PictogramSignal wordsDefinition/Consequences
DANGER!
WARNING!
CAUTION!
ATTENTION!
INFORMATION
In case of specific dangers, we replace the pictogram by
Imminent danger that will cause serious injury or
death to persons.
Risk: A danger that might cause severe injury or can
lead to death.
Danger of unsafe procedurethat might cause injury
to the staff or damage to property.
Situation that could cause damage to the CNC
machine and the products and other types of
damage.
No risk of injury to the staff.
Application hints and other important or useful information and notices.
No dangerous or harmful consequences for the staff
or objects.
general danger with a
warning of
Model G0884 (Mfd. Since 02/19)
injuries to
hands,
hazardous
electrical
voltage,
rotating
parts.
-7-
1.2.2 Other pictograms
Forbidden to
switch on!
Use protective
shoes!
Warning of sus-
pended loads!
Forbidden to enter
the machine!
Use ear
protection!
Warning of oxidi-
zing materials!
Forbidden to dis -
tinguish with water!
Use protective glas -
ses!
Warning of
explosive!
Protect the
environment!
Access forbidden!
Warning of
danger of slipping!
-8-
1.3Intended use
WARNING!
In the event of intended use of the CNC machine
•the staff will be endangered,
•the CNC machine and other material property of th e operating company will be
endangered,
•the correct function of the CNC machine may be affected.
The CNC machine is designed and manufactured to be used for turning cold metals or other
non-flammable materials or materials that do not constitute a health hazard by using commercial turning and drilling tools.
Using this machine it is possible to perform dry processing as well as processing by using cooling lubricants.
The limit values of the balances of the tools need to be observed.
The CNC machine must only be installed and operated at a dry and well-ventilated place.
The CNC machine is designed and manufactured to be used in a non-explosive environment.
"Maintenance" on page 4E.
Model G0884 (Mfd. Since 02/19)
If the CNC machine is used in any way other than described above, modified without the
approval of the Grizzly Industrial, Inc., then the CNC machine is being used improperly.
We do not take any liability for damages caused by intended use.
We expressly point out that the guarantee will expire due to any constructive
technical or procedural changes which had not been performed by Grizzly Industrial, Inc.
It is also part of intended use that you
•observe the limits of performance of the CNC machine,
•observe the operating instructions,
•observe the inspection and mainten
.
ance instructions.
WARNING!
Very serious injury due to intended use.
It is forbidden to make any modifications or alternations to the operation values of the
CNC machine. They could endanger the staff and cause damage to the CNC
machine.
1.4Possible dangers caused by the CNC machine.
The CNC machine has undergone a safety inspection. The construction and design are stateof-the-art.
Nevertheless, there is a residual risk as the CNC machine operates with
•rotating parts,
•electrical voltage and currents,
•compressed air,
•rapid movement,
We have used construction resources and safety techniques to minimize the health risk resulting from these hazards for the staff.
If the CNC machine is used and maintained by staff who are not duly qualified, there may be a
risk resulting from incorrect or unsuitable maintenance of the CNC machine.
INFORMATION
The staff involved in assembly, commis sioning, operation and maintenance, must
•be duly qualified,
•strictly follow this operating instructions.
In the event of improper use
•there may be a risk to the staff,
•there may be a risk to the CNC machine and other property values,
•the correct function of the CNC machine may be affected.
Always switch off the CNC machine and disconnect it from the mains if you perform cleaning or
maintenance works.
Model G0884 (Mfd. Since 02/19)
-9-
WARNING!
The CNC machine may only be used with functional safety devices. Disconnect the
CNC machine immediately, whenever you detect a failure in the safety devices or
when they are not fitted!
All additional parts of the machine which had been added by the customer need to
be equipped with the prescribed safety devices.
As the operating company, this will be your responsibility!
"Safety devices" on Page 12.
1.5Qualification of the staff
1.5.1 Target group
This manual is addressed to
•the operating company,
•operators having sufficient specialist knowledge,
•the maintenance staff.
Therefore, the warning notices refer to both, operation and maintenance staff of the CNC
machine.
Determine clearly and make a permanent decision in who will be responsible for the different
activities on the CNC machine (operation, retooli
name of the responsible person into an operators log.
, maintenance and repair). Please note the
INFORMATION
Vague and unclear assignment of respons ibilities constitute a safety hazard!
Always lock the main switch afte r switching off the CNC machine. Th is will prevent it from being
used by unauthorized staff.
The qualifications of the staff for the different tasks are mentioned below:
Operator
The operator is instructed by the operating company about th e assigned tasks and possible
risks in case of improper behavior. Any ta
operation in the standard mode must only be pe
these instructions and if the operating company expressively commissioned the operator.
ks which need to be performed beyond the
formed by the operator if it is indicated in
Electrical specialist
Due to his professional training, knowledge an experience as well as his knowledge of
respective standards and regulation
electrical system and to recogniz e and avoid any possible dangers himself.
The electrical specialist is specially trained fo
and knows the relevant standards and regulations.
the electrical specialist is able to perform works on the
the working environment in which he is working
Specialist staff
Due to his professional training, knowledge an experience as well as his knowledge of
relevant regulations the specialis
and avoid any possible dangers himself.
staff is able to perform the assigned tasks and to recognize
-10 -
Instructed persons
Instructed persons were instru ted by the operating company about the assigned tasks and
any possible risks in case of improper behavior.
Model G0884 (Mfd. Since 02/19)
1.5.2 Authorized staff
INFORMATION
Sufficient professional expertis e is required in order to work on the CNC machine. No
one must work on the machine without having the necessary education, not even for a
short while.
We recommend to use the CNC software SYMplus 808D as aid for training puposes as well
as for operation.
SYMplus Turn is the ideal software supplem ent for the Model G0884 CNC lathe.
As training software it helps as rapid introduction in the operation of the control Sinumerik
808D. Employees having little CNC experience can learn the basics of the DIN programming
by using SYMplus and finally they will be able to write and test
In particular SYMplus is an easy-to-learn CAD/CAM system which helps you to save pro gramming times, to avoid crashes and to reduce the production time.
WARNING!
Inappropriate operation and maintenance of the CNC machine constitutes a danger
for the staff, objects and the environment.
Only authorized staff may operate the CNC machine!
INFORMATION
Persons authorized to operate and maintain should be trained technical staff and
instructed by the ones who are working for the operating company and for the
manufacturer.
programs using 808D cycles.
The operating company must
•train the staff,
•instruct the staff in regular intervals (at least once a year) on
-all safety standards that apply to the CNC machine,
-operation of the CNC machine,
-accepted technical guidelines,
-possible emergency situations,
•check staff's state of knowledge,
•document training/instruction in a operation book,
•require staff to confirm participation in training/instructions by means of a signature,
•check whether the staff is working safety- and risk-conscious and observe the opera -
ting instructions.
The operator must
•be specially trained in handling and programming the CNC machine,
•know and understand the program sequence and which effects the individual process
parameters will have,
•keep an operator's log,
-have read and understood the operating instructions,
-be familiar with all safety devices and instructions.
•before taking the machine in operation
For work on the following CNC machine components there are additional requirements:
•Electric components or operating materials must only be performed by a qualified
electrician or person working under the instructions and supervision of a qualified
electrician.
Obligations of
the operating
company
Obligations of
the operator
Additional
requirements
for the qualification
Model G0884 (Mfd. Since 02/19)
-11-
1.6Operator’s position
The operator´s position is in front of the CNC machine at thesight windows or on the machine control panel.
Abb. 1-1:Operator´s positions
1.7Safety devices
Use the CNC machine only with proper ly functioning safety devices.
Stop the CNC machine immediately if there is a fail ure on the safety device or if it is not functio ning for any reason.
It is your responsibility!
If a safety device has been activated or has failed, the CNC machine must only be used if you
•have removed the cause of the failure,
•have verified that there is no resu lting danger for the staff or objects.
WARNING!
If you bypass, remove or deactivate a safety device in any other way, you are
endangering yourself and other staff working with the CNC machine. The possible
consequences are
•injuries due to tools, workpieces or fragments hereof which are flying off at high
speed,
•contact with rotating or moving parts,
•a fatal electrocution,
•clothes getting caught.
The CNC machine includes the following safety devices:
•a lockable main switch,
•two EMERGENCY STOP push on the machine control panel and on the spindle head,
•a locked, separating protective equipmen t around the CNC lathe (protective housing
with sight windows made of break-proof Makrolon).
•a position switch on the separating protecting unit,
•a position switch on the switch cabinet door.
1.7.1 Lockable main switch
In the position „0" the lockable main switch can be secured against ac cidental or non-authorized switching-on by means of a padlock.
-12-
Model G0884 (Mfd. Since 02/19)
When the main switch is switched-off, the current supply is interrupted.
Except for the areas marked by the pictogram in the margin. In theses areas there might be
voltage, even if the main switch is switched-off.
. 1- : M ain switch
WARNING!
Dangerous voltage even if the main switch is switched-off.
In the areas marked by pictogram in the margin, there might be voltage, even if the main switch
is switched off.
1.7.2 EMERGENCY STOP push button
ATTENTION!
The EMERGENCY STOP pus
utton immediately stops the operation of the CNC
machine.
Push the EMERGENCY STOP push button only if there is a risk! If the switch is
actuated in order to switch off the CNC machine in the standard operation the tool or
workpiece might get damaged.
After having actuated the EMERGENCY STOP, turn the knob of the push button to the right in
order to restart the machine.
When restarting the machine, it is necessary to travel to reference point!
For switching on and traveling to the reference point, re fer to chapter "SINUMERIK
808D base line" on Page 42.
1.7.3 Control technical protection
WARNING!
If you bypass a controller you endanger yourself and other persons working on the
CNC machine.
•injuries due to tools, workpieces or fragments which are flying off at high
speed,
•contact with rotating parts,
•a fatal electrocution,
•clothes getting caught.
If you bypass a controller in exceptional cases (e .g. during electrical repairs) short term you
must continuously monitor the CNC machine during this time.
Model G0884 (Mfd. Since 02/19)
-13-
1.7.4 Prohibition, warning, and mandatory signs
INFORMATION
All warning and mandatory signs must be legible. Check them regularly. The labels shown
below including safety instructions are attached at the protective housing.
-14-
1- : rohibition, warning, and mandatory signs
1.8 S afety check
Check the CNC machine at least once per shift. Inform the person responsible immediately of
any damage, defect or change in operating function.
Check all safety devices
•at the beginning of each shift (whenthe machine is operated continuously),
•once per day (during one-shift operation),
•once per week (when operated infrequently),
•after every maintenance and repair operation.
Check that prohibition, warning and information signs and the labels on the CNC machine
•are legible (clean them, if necessary),
•are complete (replace them, if necessary).
Model G0884 (Mfd. Since 02/19)
INFORMATION
Use the following table for organizing the checks.
General check
EquipmentCheckOK
Protective coversSwitching function, firmly bolted and not damaged
Signs,
labels
Installed and legible
Date: Checked by (signature):
Functional test
EquipmentCheckOK
EMERGENCY-STOP
push button
Separating protective
equipment around the
CNC machine
After actuating an EMERGENCY STOP push button
the CNC machine must be switched off.
If the protective equipment is open it must not be
possible to start program.
Date: Checked by (signature):
1.9 Personal protective equipment
For some works you need protective clothing and equipment as personal protective equip ment.
Protect your face and eyes. Wear a safety helmet with facial protection during any work, where
your face and eyes are exposed to hazards.
Use protective gloves when handling pieces or tools with sharp edges.
Use safety shoes when you position, di smantle or transport heavy components.
Use ear protection if the noise level (emission) in the workplace exceeds 80dB(A).
Before starting work make sure that t
available at the working place.
CAUTION!
Dirty or contaminated personal protective equipment can cause diseases. Clean it
each time after use and once a week.
1.10afety during operation
WARNING!
Before activating the CNC machine, double-check that it neither endangers other
persons nor causes damage to property.
Avoid unsafe working practice:
•The instructions mentioned in these operating instructions must be strictly observed
during assembly, operation, maintenance and repair.
Model G0884 (Mfd. Since 02/19)
he prescribed protective clothing and equipment is
-15-
•Do not work on the CNC machine if your concentration is reduced, for example,
because you are taking medication.
•Stay on the CNC machine until the program is terminated.
•Safely and firmly clamp the workpiece before switching on the CNC machine.
•Never change the dosing of the coolant supply during operation.
•Never open the sliding door of the separating protective unit when the CNC program is
running.
WARNING!
When chipping magnesian materials (aluminium/magnesium alloys) spontaneously
inflammable or explosive particles (powder, dust, chips) might be generated which
might result in a fire and/or an explosion (deflagration).
Magnesium is designated as a dangerous material in the list of dangerous materials
and preparations according to Ordinance of Hazardous Substances.
In case of fire with magnesium, only use with appropriate and admitted extinguishing
agents. Never extinguish using water. If you extinguish burning magnesium with
water it might lead to dangerous reactions (detonating gas). The water would be
decomposed to its components hydrogen (H) and oxygen (O).
Only the following extinguishing a
gents are admitted:
•solid extinguishing agent of the fire class D (fires of metals)
•dry covering salts for magnesium
•a mixture of sand and cast chips
•argon (Ar) or nitrogen (N
)
2
If fine mist and smoke is generated in the working room suction unites need to be
provided in order to avoid the accumulation of ignitable mixtures and emissions.
We specially point out the specific dangers when working with and on the CNC machine.
1.11Safety during maintenance
Inform the operators in good time of any maintenance and repair works.
Report all safety-relevant changes and performance details of the CNC machine. Document all
changes, have the operating instructions updated accordingly and train machine operators.
1.12Disconnecting and lock the CNC machine
Turn the CNC machine off by actuating the main switch before starting any maintenance and
repair work.
Use a padlock to prevent the switch from being turned on without author ization and keep the
key in a safe place.
All machine parts as well as all dangerous tensions are switched off.
Excepted are only the positions which are marked with the adjoining pictogram. These posi tions may be live even if the main switch is switched off.
Place a warning sign on
the CNC machine.
-16 -
Model G0884 (Mfd. Since 02/19)
Fig. 1-5: Warning sign
WARNING!
Live parts and movement of machine parts can injure you or others dangerously!
Proceed with extreme care if you cannot switch off the CNC machine on the main
switch due to works (e.g. functional control) which need to be performed.
1.12.1 Using li fting equipment
WARNING!
The use of unstable lifting and load suspension gear that might break under load can
cause very severe injuries or even death. Observe the accident prevention
regulations issued by your employer's Liability Insurance Association or another
competent supervisory authority responsible for your company.
Check that the lifting equipment and load-suspension devices are of sufficient load
capacity and are in perfect condition.
Fasten the loads properly.
Do not walk under lifted loads!
1.12.2 Mechanical maintenance work
Remove or install protection or safety devices be fore starting any maintenance work and re-fit
them once the work has been completed. This includes:
•covers,
•safety instructions and warning signs,
•earth (ground) connections.
If you remove protective or safety devices, re-fit them immediately after the completing the
work.
Check if they are working properly!
1.13Accident report
Inform your superiors and Grizzly Industrial, Inc. immediately in the event of accidents,
possible sources of danger and any
There are many possible causes for "near misses".
The sooner they are notified, the faster the causes can be eliminated.
INFORMATION
We point out the specific dangers when performing works with and on the CNC machine when
describing such works.
Model G0884 (Mfd. Since 02/19)
actions which almost led to an accident (near misses).
-17-
1.14Electrical system
Have the machine and/or the electrical equipment checked regularly, at least every six months.
Immediately eliminate all defects such as loose connections, defective wires, etc.
A second person must be present during work on live components to disconnect the power in
the event of an emergency. Immediately disconnect the CNC machine if there are any
anomalies in the power supply!
"Maintenance" on Page 46.
1.15Clamping devices for workpieces and tools
ATTENTION!
hen taking over the existing clamping devices, please check critically if
the clamping device is appropriate for your CNC machine.
•Only use clamping devices which have a complete inherent stiffness.
•Contact the manufacturer of the clamping device regarding the reuse of the
clamping devices after damages on the clamping devices due to collisions.
•Correctly insert the workpiece and make sure that the machine is in proper
working condition.
1.16Protection of the environment and waters
The CNC machine is a device to produce, handle and use materials which are hazardous to
water according to Water Resources laws.
When operating, decommissioning or disassembing the CNC machine or parts hereof, please
follow the requirements of the Water Resources laws . Please find detailed information about this
topic in the regulation on devices to treat materials which are hazardous to water.
-18-
Model G0884 (Mfd. Since 02/19)
POWER SUPPLY
Before installing the machine, consider the availability and proximity of the required power supply
circuit. If an existing circuit does not meet the
requirements for this machine, a new circuit must
be installed. To minimize the risk of electrocution,
fire, or equipment damage, installation work and
electrical wiring must be done by an electrician or
qualified service personnel in accordance with all
applicable codes and standards.
or equipment damage
not properly grounded
The full-load current rating is the amperage a
machine draws at 100% of the rated output power.
On machines with multiple motors, this is the
amperage drawn by the largest motor or sum of all
motors and electrical devices that might operate
at one time during normal operations.
The full-load current is not the maximum amount
of amps that the machine will draw. If the machine
is overloaded, it will draw additional amps beyond
the full-load rating.
If the machine is overloaded for a sufficient length
of time, damage, overheating, or fire may result—
especially if connected to an undersized circuit.
To reduce the risk of these hazards, avoid overloading the machine during operation and make
sure it is connected to a power supply circuit that
meets the specified circuit requirements.
This machine is prewired to operate on a power
supply circuit that has a verified ground and meets
the following requirements:
Note: Circuit requirements in this manual apply to
a dedicated circuit—where only one machine will
be running on the circuit at a time. If machine will
be connected to a shared circuit where multiple
machines may be running at the same time, consult an electrician or qualified service personnel to
ensure circuit is properly sized for safe operation.
For your own safety and protection of
A power supply circuit includes all electrical
equipment between the breaker box or fuse panel
in the building and the machine. The power supply circuit used for this machine must be sized to
safely handle the full-load current drawn from the
machine for an extended period of time. (If this
machine is connected to a circuit protected by
fuses, use a time delay fuse marked D.)
Availability
Electrocution, fire, shock,
may occur if machine is
and connected to power
supply.
Full-Load Current Rating
Circuit Information
property, consult an electrician if you are
unsure about wiring practices or electrical
codes in your area.
Full-Load Current Rating at 220V .. 12 .1 Amps
Model G0884 (Mfd. Since 02/19)
Circuit Requirements for 220V
Nominal Voltage ................... 220V, 230V, 240V
Power Supply Circuit ......................... 15 Amps
-19 -
Since this machine must be permanently connected to the power supply, an extension cord
cannot be used.
Connection Type
A permanently connected (hardwired) power supply is typically installed with wires running through
mounted and secured conduit. A disconnecting
means, such as a locking switch (see following
figure), must be provided to allow the machine
to be disconnected (isolated) from the power
supply when required. This installation must be
performed by an electrician in accordance with all
applicable electrical codes and ordinances.
process. DO NOT connect to power until
In the event of a malfunction or breakdown,
grounding provides a path of least resistance
for electrical current to reduce the risk of electric
shock. A permanently connected machine must
be connected to a grounded metal permanent wiring system; or to a system having an equipmentgrounding conductor. All grounds must be verified
and rated for the electrical requirements of the
machine. Improper grounding can increase the
risk of electric shock!
Locking
Disconnect Switch
Power
Source
Ground
Grounding Instructions
Machine
ConduitConduit
Ground
Serious injury could occur if you connect
machine to power before completing setup
instructed later in this manual.
Extension Cords
Typical setup of a permanently connected
machine.
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Model G0884 (Mfd. Since 02/19)
3 Assembly and commissioning
INFORMATION
The CNC machine is completely pre-assembled. It is delivered in a wooden box.
3.1Delivery volume
Take all parts out of the packaging and compare them to the attached packing list.
Check the status of the CNC machine upon receipt and immediately claim eventual damages
at the last carrier even if the packing is not damaged. In order to ensure claims towards the
freight carrier we recommend you to leave the machines, devices and packing material for the
time being in the status at which you have determined the damage or to take photos of this sta tus. We would like to ask you to i
the delivery.
Check if all parts are firmly seated.
3.2Transport
WARNING!
Severe or fatal injuries may occur if the machine or parts of the machine tumble or fall
down from the forklift truck or from the transport vehicle. Follow the instructions and
information on the transport case:
nform us about any other claims within six days upon receipt of
• Centers of gravity
• Load suspension point
(Marking of the positions for the load
suspension)
• Prescribed transportation position
(Marking of the top surface)
• Means of transport to be used
• Weights
WARNING!
The use of unstable lifting and load handling equipment that might break under load
can cause severe injuries or even death.
Check that the lifting and load suspension gear has sufficient load capacity and that it
is in perfect condition.
Observe the regulations for accident prevention.
Fasten the loads properly.
Do not walk under lifted loads!
Model G0884 (Mfd. Since 02/19)
-21-
Disassemble the lateral parts of the wooden box.
Transport the CNC machine using an appropriate hoisting device e.g. a forklift truck to
the installation site.
Fig. 3-1: Example: Transport 1
Disassemble the hexagon socket screws which are used to fix the machine on the
woodden pallet.
Lift the CNC machine carefully from the wooden pallet using an appropriate hoisting
device e.g. a forklift truck.
"Total weight" on page 2
-22-
Fig. 3-2: Example: Transport 2
Take the CNC machine to its firm position using an appropriate hoisting device e.g. lift
truck or electric forklifts.
Model G0884 (Mfd. Since 02/19)
Fig. 3-3: E xample: Transport 3
Make sure that the load handling equipment does not damage any add-on pieces or
causes damages to the paintwork.
ATTENTION!
Make sure that the load attachment point is balanced (refer to the center of gravity).
"Installation plan" on Page 27.
WARNING!
The use of unstable lifting and load suspension gear that might break under load can
cause severe injuries or even death.
3.3Storage
ATTENTION!
In case of wrong and improper storage electrical and mechanical machine
components might get damaged and destroyed.
Store packed and unpacked parts only under the intended environmental conditions.
Follow the instructions and information on the transport case:
• Fragile goods
(Goods require careful handling)
• Protect against moisture and humid environment
Model G0884 (Mfd. Since 02/19)
-23-
• Prescribed position of the packing case
(Marking of the top surface - arrows pointing to
the top)
• Maximum stacking height
Example:
not stackable - do not stack a second
packing case on top of the first one.
Consult Grizzly Industrial, Inc. if the CNC machine and accessories are
stored
for more than three months or are stored under different envir onmental conditions
than those given here.
"Environmental conditions - operation" on Page 19.
3.4Installation and assembly
3.4.1 Requirements regarding the installation site
Organize the working area around the CNC mach ine according to the local safety regulations.
The working area for operation, maintenance and repair must not be hindered. Follow the
prescribed safety areas and escape routes according to VDE 0100 part 729 as well as the
environmental conditions for the operation of the CNC machine.
INFORMATION
The main switch of the CNC machine must be easily accessible.
-24-
Model G0884 (Mfd. Since 02/19)
3.4.2 Installation plan
Model G0884 (Mfd. Since 02/19)
Center of gravity
-25-
3.4.3 Placing the machine
Anchoring-free assembly
If required, use anti-vibration feet (refe r to machine accessory SE1/ SE2 item No
3381012/ 3381016) for the machine substructure.
Align the CNC machine with a machine spirit level.
•Check the alignment of the machine after a few days of usage.
Holes
Fig. 3-1: A ssembly
Anchored assembly
Use the anchored assembly in order to attain a firm connection to the substructure. An anchored assembly is always reasonable if parts ar e manufactured to the maximum capacity of the
CNC machine.
Vibration and
noise insulating material
Threaded rod as anchor rod, optionally
Shear connector cartridge M12
Fig. 3-2: Drawing of the anchoring
3.4.4 Alignment of the machine
Align the CNC machine on the machine bed by means of a machine spirit level. Use the
set screws in order to perform the required he ight levelling.
The slope deviation of all levels must not exceed 0.03mm/1000mm.
"Placing the machine" on this page.
-26-
Model G0884 (Mfd. Since 02/19)
ATTENTION!
An insufficient rigidity of the substructure leads to superposition of vibrations between
the CNC lathe and the substructure (natural frequency of the components). Critical
speeds and moves in the axes with disple
case of insufficient rigidi
Control the anchoring on the floor after a few days of use and the correct alignment.
y of the whole system and will lead to bad turning results.
sing vibrations are rapidly achieved in
3.4.5 Corrosion protection
A corrosion protection is applied on the machine table and on the guiding surfaces for
transport and storage. Remove the anti-corrosive agent from the CNC machine before
first commissioning. Therefore, we recommend you to use paraffin.
3.4.6 Electrical connection
Connect the electrical supply cable.
Check the fusing (fuse) of your electrical su ply according to the technical instructions
regarding the total connected power of the CNC machine.
The guarantee will become null and void if the machine is wrongly connected!
"Qualification of the staff" on Page 10.
3.4.7 Refill coolant
The CNC lathe is delivered without coolant.
Fill the coolant tank with an appropriate cooling lubricant via the filler hole. "Cooling
lubricants" on Page 46.
Filler hole
. 3- :iller hole coolant tank
ATTENTION!
Failure of the pump in case of a dry run. The pump is lubricated by the cooling agent.
Do not start up the pump without coolant.
INFORMATION
Use a water soluble environmentally compatible drilling emulion as coolant procured
from the specialized trade.
Make sure that the coolant is properly absorbed.
Respect the environment when disposing of any lubricants and coolants.
Follow the manufacturer's disposal instructions.
3.5Refill oil
The CNC lathe is equipped with a central lubr icating system.
INFORMATION
The CNC turning machine is deliv
Model G0884 (Mfd. Since 02/19)
red without lubricating oil.
-27-
Fill the tank with lubricating oil via the filler hole. "Machine lubricants" on page 46
Filler hole
Fig. 3-2: C entral lubrication system
3.5.1 Warming up the machine
ATTENTION!
Before you begin with the commissioning on the machines check that all screws, fasteners and
fuses are tight. If necessary they must be tightened.
ATTENTION!
If the CNC machine and in particular the turning spindle is immediately operated at
maximum load when it is still co ld, it may result in damages.
If the machine is cold such as e.g. directly after transportation, the machine should
be warmed up for the first 30 minutes at a spindle speed of only 500 1/min.
3.5.2 Passwords
Upon delivery the control SINUMERIK 808D/C base line is protected with a password. In order
to be able to change parameters and data of the control it is necessary to enter a password.
•Menu: Diagnose, Start up, Set password
Upon delivery the password for the machine operator is: CUSTOMER
Upon delivery the password for Siemens service st aff of the control giving them the possibility
to change all programmed parameters is: EVENING
Please also refer to
"Control technical protection" on Page 13.
3.5.3 Data backup on the control
INFORMATION
The CNC control only provides a "transient working memory" for its internal machine programs
losing its contents at the latest after 30 days.
For this reason it is imperatively necessary to perform a data backup after commissioning the
machine respectively the machine control.
Furthermore, it is recommended to repeat this data backup in regular intervals.
Please proceed as follows to perform the data backup:
Press the keys SHIFT + SYSTEM simultaneousl y on the operating panel of the control.
Then select the menu item "Data backup".
Confirm the storage process by pressing the button "O.K.".
Please wait until the data backup is completely and confirmed.
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Model G0884 (Mfd. Since 02/19)
4 General information about CNC
4.1Compensation of geometry
It is necessary to be able to measure any currently actual position of the CNC-controlled axis in order to perform tool moves on workpieces. The measured value is
related to a machine fixed zero position and is compared to the target position which is
predefined by the programs
Required knowledge:
•coordinate systems of machine and workpiece
•reference points of the machine, tool and workpiece
•type of distance measurement
•options of dimensioning and dimension compensation
Basics:
For chip removal relative moves between the tool and the workpiece are required. For programming all moves are related to the resting workpiece.
4.2Coordinate systems on CNC machine tools
Types of coordinate systems
Coordinate systems allow the exact description of all points on a working plane, respectively in
an area.
Generally they are divided into
•cartesian coordinate system and
•the polar coordinate system.
.
4.2.1 Cartesian coordinate system
A cartesian coordinate system also called a rectangular coordinate system possesses two
coordinate axes (two-dimensional cartesian coord inate system) or also three coordinate axes
(three-dimensional cartesian coordinate system) which are perpendicular to one another in
order to exactly describe the points.
On a two-dimensional cartesian coordinate system, e.g. on
point is clearly defined on the plane by indicating the coordinates (X,Y).
The distance from the Y-axis is called the X-coordinate and the distanc e from the X-axis is
called Y-coordinate. Those coor dinates may possess positive or negative algebraic signs.
The three-dimens
position of special workpie ces, e.g. turning parts.
In order to clearly describe a point in the space, three coordinates are required which are
named according to the corresponding axes X-, Y- or Z-coordinates.
Such three-dimensional coordinate systems with po sitive and negative areas on the coordinate
allow the exact description of any location, e.g. in the working area of a lathe, inde-
axis
pendent from where the zero po int of the workpiece is set.
ional cartesian coordinate syst em is required to display and determine the
th e X, Y-coordinate system, each
4.2.2 Polar coordinate system
In the cartesian coordinate system a point is described by e.g. its X- and Y-coordinate. For
rotation-symmetric outlines, e.g. circular drill ing images the required coordinates can only be
calculated with considerable effort.
In the polar coordinate system a point is described by means of its dist ance radius (r) to the
coordinate origin and its angle (a) to the defined axis. The angle (a) is related to the X-axis of
the X, Y coordinate system. In op
posite direction it is negative.
Model G0884 (Mfd. Since 02/19)
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4.2.3 Machine coordinate system
The machine coordinate system of the CNC machine tool is determined by the manufacturer. It
cannot be changed. The position of the origin point for the machine coordinate system, also
called machine zero point cannot be changed.
Any tool moves are generally defined in a standardized, right-handed coordinate system.
Turns from +X to +Y are created in +Z direction, which result in a right-handed screw.
Fig. 4-1: Machine coordinate axes taking the lathe as an example
4.2.4 Workpiece coordinate system
The workpiece coordinate system is determined by the programmer. It can be changed. The
location of the origin point for this workpiece coordinate system, also called workpiece origin
point is generally user-defined.
4.2.5 Rotary axes and secondary axes
NC-machines with rotary table or swivel head
Rotary axis: A B C
Positive turn around X, Y, Z (right- hand-rule)
NC-machines with several feed axes
Secondary axis: U V W
Parallel to the X-,Y-,Z-axis
4.3Controllable axes of infeed and rotation
The workpiece processing on CNC machine tools requires controllable resp. adjustable feed
axes which are driven by servo motors independent from one another. The handwheels which
are standard on conventional machines are expendable on modern machine tools.
CNC lathes (see illustration) possess at least 2 controllable resp. adjustable feed axes which
are designated by X and Z.
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Model G0884 (Mfd. Since 02/19)
Fig. 4-2: Controllable NC axes on a lathe
Fig. 4-3:Tool in front of the rotation center
Fig. 4-4: Tool behind the rotation center
On the CNC lathe the working spindle (workpiece support) is determined as Z axis. i.e. the Z
axis coincides with the axis of rotation (also refer to figures 4.3 and 4.4). The direction of the Z
axis is determined in a way that the tool is moving away from the workpiece if it travels in posi tive axial direction.
The X axis is positioned vertically on the Z axis. However, its direction is depending on the fact
if the tool is positioned in
front of or behind the centre of rotation.
Model G0884 (Mfd. Since 02/19)
-31-
4.3.1 Types of zero and reference points
Machine zero point
Workpiece zero point
Reference point
Tool reference point
N
Tool setting point
Fig. 4-5: Position of the zero and reference points when turning
Machine zero point M
Each numerically controlled machine tool is working with a machine coordinate system. The
machine zero point is the origin of the ma chine-related coordinate system. Its position is
unchangeable and is determined by the machine manufacturer . The machine zero point M on
CNC lathes is in general on the center of the working spindle nose and for CNC vertical milling
machines it is above the left diag onal edge of the workpiece carriage.
Reference point R
A CNC machine tool with incremental path meas uring system furthermore requires a calibration
point which serves at the same time to contr ol the tool and the workpiece movements. This
calibration point is designated as reference point R. Its position is exactly determined by a limit
switch on each travel axes. The coordinates of the reference point always have the same
numerical value related to the machine zero point. It is firmly ad justed in the CNC control. After
switching on the machine it is first necessary to travel to the reference point for calibration of
the incremental path measuring system on all axes.
4.4NC mathematics
4.4.1 Basics of the coordinate calculation
For the CNC programming the corres ponding points of the outline which are to be machined
need to be entered. In most cases if the drawing is suitable for NC purpose, it is possible to
directly transfer these coordinate points from the drawing. In some cases it may be necessary
to calculate the coordinates.
In the frame of the automation those coordinates are calculated by an NC programming system
at external working places and the data are
most cases the NC programming is directly performed on the product (3D pattern) in the construction or in the process engineering department.
For the computer-aided programming the switch and path information are entered on the keyboard in the dialogue of the menu techn
directly transferred to the machine. Therefore, in
ique.
4.4.2 Parameters of a triangle
In order to calculate the missing coordinates the relations valid for a triangle are very useful.
There are several options to describe a triangle. Some of the following parameters e.g. corners,
angles or sides are being used.
4.4.3 Angle on a triangle
The angles on a triangle determine the type of triangle. Depending on the size of the individual
angles we distinguish between acute angle, obtuse angle or rectangular triangles.
On triangles the following relation is applied:
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Model G0884 (Mfd. Since 02/19)
the sum of the angles a, b and c in a triangle always amounts to 180°.
a + b + c = 180°
If two angles are known it is possible to determine the third unknown angle by means of this
formula.
Rectangular triangle
The rectangular triangle has a special meaning in the analytic geometry as the sides of such a
triangle are having a definite mathematic relation to one another.
On a rectangular triangle the single sides are specially named.
•The longest side is located opposite to the right angle and is named hypotenuse.
•The two sides of the triangle which are forming the right angle are named cathetus.
•The side opposite the angle is named opposite leg.
•The side adjacent to the angle is named adjacent leg.
On a rectangular triangle the right angle is described by an quarter circle and a point in the
angle.
In a rectangular triangle it applies:
In a rectangular triangle you can calculate the missing leg if the other leg lengths are known.
To do so, use the Pythagorean theorem.
The Greek Pythagoras (from about 580 to 496 B.C.) had been the first person to
prove the following mathematic relation which had later on been named the Pythagorean
theorem.
The sum of the cathetus square is equal to the hypotenuse square and expressed as a equa tion:
a² + b² = c²
a
c
b
4.5Trigonometric functions
The trigonometric functions describe the relations between the angles and the sides of a
rectangular triangle. With the help of these trigonometric functions it is possible to calculate the
unknown leg lengths with an unknown angle and a known leg. It is depending on which side
and which angle are known in order to choose the appropriate trigonometric function e.g. the
sine function, the cosine func tion or the tangent function.
For the calculation of unknown legs the corresponding equation needs to be transformed as
described in the fo llowing example:
Known are: the angle and the length of the adjacent leg
Looking for: the
It applies: tan alpha = opposite leg / adjacent leg
The results is:
opposite leg = adjacent leg x tan alpha
length of the opposite leg
Model G0884 (Mfd. Since 02/19)
-33-
5Operation
5.1Safety
Commission the CNC machine only under the following conditions:
•The CNC machine is in proper working condition.
•The CNC machine is used as intended.
•Follow the operat ing instructions.
•All safety devices are installed and activated.
All failures should be eliminated immediately. Stop the CNC machine immediately in the event
of any failure in operation and make sure that it cannot be started up accidentally or without
authorization. Notify the person responsible immediately of any modification.
"Safety during operation" on page 15
5.2Controlss t neme l e gn i t ac i dn i dna
Machine lighting
Lathe chuck
EMERGENCY STOP
pushbutton
Machine control panel
NC start
Control panel for manual
travelling
Tailstock
Coolant equipment
Sixfold tool changer
Chip drawer (pull out)
-34-
Fig. 5-1: G0884 controls and indicating elements
Model G0884 (Mfd. Since 02/19)
5.3Operation of the machine control panel
Please refer to the separate instructions of the control manufacturer SIEMENS in the annex of
these operating instruction.
5.3.1 Signal lamp
Pos.
1
2
3
ColourDesignation
No
1
2
3
Red
Orange
Green
Is illuminated when actuating the emergency stop
Is illuminated in case of failure s respectively setting operation
if the protective housing is opened
Is illuminated in the operating mode "Automatic mode“ resp.
during program sequence
pushbutton
such as e.g.
5.3.2 Operating the handwheels for manual travelling
Pos.NoDesignationDescription
1
2
3
4
HandwheelHandwheel for manual travelling of the X-axis
Rotary switchHandwheel for manual travelling of the Z-axis
Rotary switch
PushbuttonNC start (Power "ON")
Selector switch to activate the infeed of the X-/Z axis and of the infeed speed
(3 stages)
14
5.4Switch on the CNC machine and tniop ecnerefer eht ot levar t
If necessary, unlock both "Emergency Stop pushbuttons".
Switch on the main switch.
Start the control by pushing the button NC-ON.
Then the operating area "Travelling to reference point" is activated. Before making any
reference movement make sure that the tailstock is in the basic position (see gures).
Observe the position between the lathe chuck and the lathe slide before starting tra velling to the reference point. If necessary, travel to the required position in the "JOG
mode". The lathe slide should be positioned at the centre of the machine bed. Then
change-over to the "Reference mode".
Model G0884 (Mfd. Since 02/19)
2
3
-35-
Fig. 5-2: Ground position tailstock
Then proceed as described in chapter 2 of the instructions "Operating and pro gramming" of Siemens "Siemens 808D base line" for the further working steps and first
travel to the reference point of each axis.
INFORMATION
It is also possible to reference the machine and to travel the axes in the manual mode
(JOG mode) when the protective equipment is opened.
Before starting a program connect the separati ng protective equipment to the CNC
machine. Only then change over to the mode
"AUTO/MDA".
ATTENTION!
It is not allowed to travel the machine without having travelled to the reference points
and having them transferred to the control (machine datum).
INFORMATION
The machine datum is located left - front - bottom.
5.5Setting
Refer to chapter 3 "Setting" of the instructions "Siemens 808D base line".
INFORMATION
-36-
The CNC machine is immediately shut-down duri ng manually controlled respectively automatic
operation if the door of the protective housing is being opened.
It is possible to open the door of the protective housing using the K command for the setting
mode (JOG mode).
5.5.1 Inserting tool
Clamp the lathe tools in the tool holder.
The lathe tool must be clamped as short and firm as possible in order to be able to
absorb the cutting force well and reliably during chip formation.
Adjust the height of the lathe tool. Use the tailstock and the centre point in order to
determine the necessary height. If required, position a steel support below the lathe tool
in order to maintain the necessary height.
5.5.2 Measuring tools
Measure your tool and enter the data in the t ool memory of the CNC machine. The tool is measured outside of the machine.
For further working steps, proceed as described in chapter 3 "Enter tools and tool cor rections" of the instruction "Setting" for the Siemens 808D base line.
Model G0884 (Mfd. Since 02/19)
5.5.3 Clamping a workpiece
Lathe chuck
The workpieces must be clamped safely and firmly on the lathe resp. in the lathe chuck before
starting the operation. At this, the clamping force should be calculated in a way that it may be
guaranteed to take off the workpiece safely and that no damages or deformations occur on the
workpiece.
WARNING!
Do not clamp any workpieces which exceed the admissible clamping range of the
lathe chuck. The clamping force of the lathe chuck is too little if the clamping range is
exceeded. The clamping jaws might get loose.
5.6Operating modes
Manually controlled operation
The manually controlled operation is allowed in the operating modes "JOG" and "MDA". Refer to
chapter 5 "Manually controlled operation" of the instructions "Siemens 808D base line".
Automatic mode
Refer to chapter 6 "Automatic mode" of the instructions "Siemens 808D base line".
5.7Programming
For further working steps please proceed as described in chapter 7-10 of the instructions "Part
programming, system, programming and cycles" of the "Siemens 808D base line".
Manual resp. part programming:
For this kind of programming, the programs must be created manually and enter in the control.
The direct programming in the DIN-Code is a complex method which requires lots of skills.
Nowdays this task is mostly taken over by CAD/CAM systems which di rectly create an opera ting program using a graphical user interface.
Automatic programming:
By means of the CAD/CAM program (for insta nce a 3D-CAD program including downstream
co-processor) construction data are transmitted (semi-)automatically to an executable pro gram. For this kind of programm ing a 3D model is designed using a PC. By means of an opera ting sequence which is predefined by the user the motion-sequence of the machine are being
calculated. These programs are accessing the tool data base which includes all tool parame ters (speed, feed, diameter, etc.). Due to this systematic program structure the user is able to
create complete programs within shortest time without havi
program commands and its syntax.
ng any knowledge of the individual
As aid for training and operation we recommend the CNC software SYMplus Turn 808D.
SYMplus Turn is the ideal software supplement for CNC lathes with TOPTECH controls.
As training software it helps for rapid introduction in the operation of the control Sinumerik
808D. Employees having little CNC experience can learn the basics of the DIN programming
by using SYMplus and are finally able to write and test programs using 808D cycles.
In particular SYMplus is an easy-to-learn CAD/CAM system which helps you to save pro gramming times, to avoid crashes and to reduce the production time.
Model G0884 (Mfd. Since 02/19)
-37-
5.8Start program
If necessary the coolant supply is switched on via your CNC program.
WARNING!
Never seize into the machine when a program is running.
CAUTION!
Before starting the programs you have to close the sliding gate of the separating
protective equipment.
Completely close the separating protective equipment.
Change over to the mode "AUTO/MDA"
For further working steps please proceed as described from chapter 5 on of the
Siemens 808D base line.
5.9Switch off the CNC machine
Push the EMERGENCY hsup POTS button.
For a long-term standstill of the CNC machine switch it off at the main switch.
"Disconnecting and lock t he CNC machine" on Page 16.
5.10Operating the central lubrication system
The CNC lathe is equipped with a central lubricating system. The supply can also be perfor med manually using a pump.
Pump button
Fig. 5-3: C entral lubrication system
-38-
Model G0884 (Mfd. Since 02/19)
5.11Data interfaces and current collection
When connecting the data interfaces make sure that the data cable runs to the interface of the
control on the shortest possible path. Errors are occurring in the data transfer by
electromagnetic radiation (EMC problems).
The control is equipped with the following data interfaces. They are located laterally on the
control panel of the CNC lathe.
Socket for current collection
(230V) e.g. for a notebook.
Warning!
Do not use any devices which
require more than 2 A current!
RS232 interface
Fig. 5-4: Data interface, current collection
Please find information regarding data transfer and interface parameters of the RS232 interface
in the description of the control . Refer to chapter 7 "Data transfer via RS232 interface" of the
instructions "Siemens 808D base line".
Model G0884 (Mfd. Since 02/19)
-39-
6 Cutting speeds
6.1Selecting the cutting speed
The variety of factors makes it impossible to present universal indications about the
"correct" cutting speed.
Tables with reference values about cutting speeds to be set must be evaluated with utmost
caution since they only apply for very particular cases. The reference values without cooling
(no best values) which are indicated in AWF documents are highly recommended. Furthermore, the tables of reference values of the manu facturers of cutting mate rials should be evaluated e.g. for hard metal cutting materials the indications of th
Fabrik, Essen applies.
The cutting speed at a service life of 60 minutes amounts to
F
240 minutes the cutting speed amounts to
lathe tools;
sets where the tool change requires more time due to the dependenc ies on one another and
the accuracies of the cutting insert. The same c onsiderations apply with regard to maintenance
of the tools.
It generally applies: High cutting speeds result in low-time chipping, little cutting speeds result
in cost-efficient chi
for simple tool sets depending on one another;
F
c240
pping.
c240
. Select
6.2Influences on the cutting speed
= Cutting speed in [ m/min]
c
F
τ
= Service life in [min]
The service life
ting tasks until it is necessary to re-sharpen it . It is of utmost commercial importance. For the
same material
2000 m/min. Different materials require different for the same
type require that the other cutting conditions are maintained constant
(material, tool and setting conditions). If only one of these condition changes it is also
necessary to change
are reasonable which show all relevant cutting conditions.
τ is the period of time in minutes during which the cutting insert performs cut -
τ is smaller the higher you select the value
F
c
in order to obtain the same τ . Therefore, only cutting speed tables
F
c
e company Friedrich Krupp Widia-
accordingly for a service of
F
c60
for simple, easily replaceable
F
c60
e.g. only a few minutes at c =
F
c
for complicated tool
F
c480
τ. All considerations of this
F
-40-
6.3Example for the determination of the required speed on your lathe.
The necessary speed is depending on the diameter of the workpiece, of the material to be
machined, of the turning tool, as well as of the sett ing of the turning tool (cutting material) to the
workpiece.
Material to be turned: St37
Cutting material (turning tool): Hard metal
Setting angle [k
selected infeed [f ]: about 0.16mm/r
Target value of the cutting speed [
Diameter [d] of your workpiece: 60mm = 0.06m [meters]
Speed
Set the speed on you lathe below the calculated speed.
Reference values for cutting speeds c in m/min when turning high speed steel and hard metal. (Excerpt
from VDF 8799, Gebr. Boehringer GmbH, Göppingen).
F
Model G0884 (Mfd. Since 02/19)
1. The entered values apply for a ch ipping depth of up to 2.24 mm. From 2.24 mm to 7.1 mm the values
must be reduced by 1 stage of the row R10 by approximately 20%. From 7.1 mm to 22.4 mm the
values must be reduced by 1 stage of the row R5 by approximately 40%.
2. The values
inclusions.
3. The service life τ
must be reduced by 30 to 50% for turning a crust, for removal of cast skin or for sand
F
c
for hard metal P10, K10, K20 = 240 min; for high speed steel SS = 60 min.
Model G0884 (Mfd. Since 02/19)
-41-
7 SINUMERIK 808D base line
The instructions for the use of the SIEMENS cont rol "Siemens 808D base line" is composed of
the following items which are listed at the end of these operating instructions or separately
attached to the machine.
7.1Operation and programming turning
Edition: 08/2003
1. Introduction
2. Switching on, travelling to reference points
3. Setting
4. Manually controlled operation
5. Automatic mode
6. Part programming
7. Services and diagnosis
8. Programming
For any questions regarding the CNC control, please contact:
Siemens AG, A&D techsupport
Phone (+49) 0180 50 50 222
Mailto: techsupport@ad.siemens.de
Siemens AG Hotline, Helpline
Phone (+49) 0180 50 50 111
-42-
Model G0884 (Mfd. Since 02/19)
8 Machine specific commands and messages
8.1Machine specific M (K) commands
K6Coolant pump on/ off
K7Gear stage L (80-1200)
K8Gear stage H (500-3000)
K12Drive On
8.2Key definition of the CNC full keyboard
Fig. 8-1: Operating elements 1
Model G0884 (Mfd. Since 02/19)
-43-
Fig. 8-2: Operating elements 2
-44-
Model G0884 (Mfd. Since 02/19)
9 Maintenance
In this chapter you will find important information about
•Inspection
•Maintenance
•Repair
of the CNC machine.
The diagram below shows which tasks falls under these categories.
MAINTENANCE
InspectionMaintenance
Repair
MeasuringCleaningMending
TestingCleaningReplace
Conserving
Adjusting
Lubricating
Completing
Replacing
Readjust
Fig. 9-1: Maintenance and d efinition according to DIN 31 051
ATTENTION!
Properly performed regular maintenance is an essential prerequisite for
•safe operation,
•faulty-free operation,
•long service life of the CNC machine and
•the quality of the products to be manufactured.
Also devices and equipment from other manufacturers have to be in good order and condition.
ENVIRONMENTAL PROTECTION
During work on the coolant equipment please make sure that
•collector tanks are used with sufficient capacity for the amount of liquid to be
collected.
•liquids and oils should not be split on the ground.
Clean-up any spilt liquid or oils immediately, using proper oil absorbents and dispose of them
in accordance with current environ mental protection regulations.
Collect leakages
Do not re-introduce liquids spilt outside the system during repair or as a result of leakage from
the reserve tank: collect them in a collecting container to be disposed of.
Disposal
Never dump oil or other substances which are harmful to the environment in water inlets, rivers
or channels.
Model G0884 (Mfd. Since 02/19)
-45-
Used oils have to be delivered to a collection center. Consult your supervisor if you do not
know where the collection center is.
9.1Operating material
9.1.1 Machine lubricants
Only use appropriate lubricants which guarantee safe operation of the machine.
Recommended lubricant class: ISO V668
Recommended lubricant: guideway oil Mobil Vactra (Oil No. 2)
9.1.2 Cool ing lubricants
In order to avoid interferences during operation the water-mixed cooling lubricant and the
slideway oil or grease need to be compatible.
INFORMATION
The CNC turning machine is lacquered with a one component paint. Observe this fact when
selecting your coolant.
Grizzly Industrial, Inc. does not assume any guarantee on subsequent damages due to
unsuitable cooling lubricants.
The flashing point of the emulsion must be higher than 140°C.
When using non-water-mixable cooling lubricants (oil content > 15%) with flashing point
ignitable aerosol air mixtures might develop. There is a potential danger of explosion.
ATTENTION!
Only the correct selection of an appropriate combination of cooling lubricants and
slideway oils as well as the proper care and maintenance of the cooling lubricant can
ensure that no problems such as stick-slip effects or deposits are resulting.
The selection of cooling lubricants and slideway oils, lubricating oils or greases as well as their
care are determined by the machine operator or operating company.
Therefore, Grizzly Industrial, Inc. cannot be held liable for machine damages
which are caused by unsuitable coolants and lubricants as well as by inadequate main tenance and servicing of the coolant. In case of problems with the cooling lubricant and the
slideway oil or grease, please contact your supplier for mineral oils.
ATTENTION!
For safe functioning of the CNC machine the cooling lubricant needs to be checked
at least weekly also during down times with regard to its concentration, ph-value,
bacteria and fungal decay.
ATTENTION!
Cooling lubricants and oils for the mechanic and pneumatic system of the machine
have to be adjusted referring the water added initially, the cooling lubricant emulsion
and the machining task.
We would like to ask you to have the following machine-related properties of the cooling
lubricant confirmed in writing by the ma nufacturer of the cooling lubricant.
•The products need to comply with the current regulations of the law and of the employers liability insurance association.
•Request your manufacturer for cooling lubricants to submit you the documentation for
the products such as the product description VKIS and EC safety data sheet. The EC
safety data sheet gives you information about the water-hazard class.
They need to be environmentally friendly and work ing place-friendly. Thus, they need to be free
from nitrite, PCB, chlorine and nitrosinable diethanolamin (DEA), according to TRGS 611
-46-
Model G0884 (Mfd. Since 02/19)
•The manufacturer should be able to submit a certificate concerning skin-tolerance.
•The mineral content according to DIN 51417 should be at least 40% in the concentrate.
•If possible, it should be universally applicable for all chippings and materials.
•Long service life of the emulsion e.g. long-term stable and resistant to bacteria.
•Safe corrosion protection according to DIN 51360/2.
•Re-emulsifiable and not sticking according to VKIS sheet 9: Sticking and residue behavior.
•It should not attack the varnish of the machine according to VDI 3035.
•It should not attack any machine elements (metals, elastomeres).
•Low foaming behavior of the emulsion
•It should be as disperse as possible in order to avoid clocking-up at the needle slot
screen.
.
9.2Safety
WARNING!
Incorrect maintenance and repair work may result in:
•Severe injuries of persons working on the CNC machine,
•Damage to the CNC machine.
Only qualified staff shoul d carry out maintenance and repair work on the CNC
machine.
Validation
Check and maintain all safety-relevant stop, control and measuring devices (validation).
Documentation
Record all tests and works in log book.
9.2.1 Preparation
WARNING!
Only carry out work on the CNC machine, if the main switch is switched off and
secured against restarting by means of a padlock.
"Disconnecting and lock the CNC machine" on Page 16.
Attach a warning sign.
9.2.2 Restarting
Run a safety check before restarting the machine.
"Safety check" on Page 14.
WARNING!
Before starting the CNC machine, you must check that there is no danger for persons
and that the CNC machine is not damaged.
Model G0884 (Mfd. Since 02/19)
-47-
9.3Inspection and maintenance
The type and extent of wear depends to a large scale on individual usage and service condi tions. For this reason, all the intervals are only valid for the authorized conditions.
IntervalWhere? What?How?Check
"Safety check" on Page 14
CNC lathe
Start of work, after each
maintenance or repair operation
daily
Start of work,
Start of work, daily
after each maintenance or repair operation
Every week
Chip tray
and interior
Lubricant tank
CNC lathe
Coolant
Cleaning
Filling level control
Slideway oil
Oiling
Status control
Filling level control
lubricating tank
Clean the interior of the lathe and the chip tray
resp. chip drawer.
Manually
Check the quantity and refill the lubricant tank of
the central lubrication system. Refer to
"Machine lubricants" on Page 46
"Data backup on the control" on Page 28
Oil all bare steel surfaces. Use an acid-free oil,
e.g. weapon oil or motor oil.
Check the liquid level, concentration, ph-value,
bacteria and fungal decay.
-48-
Coolant
lubricant
PH value measuring
Check the ph-value. If required, replace the
cooling lubricant.
Model G0884 (Mfd. Since 02/19)
Interval
Where?
What?
How?
Check
Check the drive belt on wear and excessive
clearance.
If required, readjust the gear belt
it.
Lubricate all oilers with machine oil, do not use a
grease gun or similar greasing equipment. Use
the oil bottle in the extent of delivery.
Clean the chip collection tray resp. the chip
drawer of the coolant device.
Readjust the V-strips of the axes.
and/or replace
Every month
As requ ired
Run-in phase
at least every s ix months
As requ ired
Gear belt
Drive, Spindle
Oiler
Chip coll ection tra y
V-strip
X--/Z-axi s
Axes
Check
Readjust
Replace
Lubricate
Cleaning
Check
Testing
Readjust
9.4Repair
For any repair work request the assistance of a technician of the customer service.
If the repairs are carried out by qualified technical staff, they must follow the indications given
in this manual.
Grizzly Industrial, Inc. does not take any liability nor does it
and operating malfunctions resulting from failure to observe this
guarantee against damage
opera
ting instructions.
For repairs only use
•faultless and suitable tools,
•only original parts or parts of series expressly authorized by
Model G0884 (Mfd. Since 02/19)
Grizzly Industrial, Inc.
-49-
These pages are current at the time of printing. However, in the spirit of improvement, we may make changes to the electrical systems of future machines. Compare the manufacture date of your machine to the one
number and manufacture date of your
machine before calling. This information can be found on the main machine label.
machine
WIRING
stated in this manual, and study this section carefully.
If there are differences between your machine and what is shown in this section, call Technical Support at
(570) 546-9663 for assistance BEFORE making any changes to the wiring on your machine. An updated
wiring diagram may be available. Note:Please gather the serial
Wiring Safety Instructions
SHOCK HAZARD. Working on wiring that is con-
nected to a power source is extremely dangerous.
Touching electrified parts will result in personal
injury including but not limited to severe burns,
electrocution, or death. Disconnect the power
from the machine before servicing electrical components!
MODIFICATIONS. Modifying the wiring beyond
what is shown in the diagram may lead to unpredictable results, including serious injury or fire.
This includes the installation of unapproved aftermarket parts.
WIRE CONNECTIONS. All connections must
be tight to prevent wires from loosening during
machine operation. Double-check all wires disconnected or connected during any wiring task to
ensure tight connections.
CIRCUIT REQUIREMENTS. You MUST follow
the requirements at the beginning of this manual
when connecting your machine to a power source.
WIRE/COMPONENT DAMAGE. Damaged wires
or components increase the risk of serious personal injury, fire, or machine damage. If you notice
that any wires or components are damaged while
performing a wiring task, replace those wires or
components.
MOTOR WIRING. The motor wiring shown in
these diagrams is current at the time of printing
but may not match your machine. If you find this
to be the case, use the wiring diagram inside the
motor junction box.
CAPACITORS/INVERTERS. Some capacitors
and power inverters store an electrical charge for
up to 10 minutes after being disconnected from
the power source. To reduce the risk of being
shocked, wait at least this long before working on
capacitors.
EXPERIENCING DIFFICULTIES. If you are experiencing difficulties understanding the information
included in this section, contact our Technical
Support at (570) 546-9663.
-50-
Model G0884 (Mfd. Since 02/19)
CNC Wiring Diagram
Coder
CoderCNC (X60)
(Z)
(Z-)
(B-)
(B)
(A-)
(A)
(P)
(M)
10
11
12
13
14
15
4
7
A+
A-
B+
B-
+5V
0V
X
HandwheelCNC (X10)Handwheel
1
2
3
4
5
6
A+
A-
B+
B-
+5V
0V
Z
CNC (X10)
7
8
9
10
5
6
Rate
RateCNC (X102)
F
B
E
D
7
8
9
24P
2
8
6
3
7
5
1
4
X/Z Drivers Wiring Diagram
R
S
T
2.5mm2black
808D X126
L1 L2 L3
X10X11
X10X11
X Driver
PE U V W
24P
power cable
24N
PE
MX
X9X6
encoder cable
24VMPE
power cable
PE U V W
MZ
X9X6
encoder cable
L1 L2
Z Driver
24VMPE
L3
Model G0884 (Mfd. Since 02/19)
READ ELECTRICAL SAFETY
ON PAGE 50!
-51-
System Wiring Diagram (1)
SpindleMasterTool3PHCoolantDriver
3~ 60Hz
220V
L1
L2
L3
SA
380V
220V
PE
1L
2L
3L
3*1.5mm2+1.5mm2
QF0
QF2
10-16A
-KM4
2.5mm
1L2
1L3
10A
U31 V31 W31
U21 V21 W21
L1 L2 L3
U V W
U11
V11
M1
IM3001(IMB5)
380V 100HZ
CNC-X54
0.5mm
KA2
13
13
41 42
4/B4
24P21
2.5mm2black
QF3
0.25-0.4A
0.25A
U14 V14 W14
-KM1
U4
X60CNC
M2
V4
W4
3~
M
380V 50HZ
1L1
AGND
AO
0.5mm
2
-V
1
mater
+ BR
PE
W11
3~
M
24
-PG1
9
11
9
111 12
R
KA1
12
3PH
1.5mm
-KM2
3*1.0mm2+1.0mm2
QF4
0.63-1A
1A
U13 V13 W13
-KM3
U3V3W3
M3
3~
M
380V 50HZ
2L1 2L2 2L3
QF1
D10
U15 V15 W15
-KM5
1.5mm
3*1.0mm2+1.0mm2
R S
2/C1
2.5mm
T
1/B6
Transformer
-TC2
1L2
~400V
1L3
System Wiring Diagram (2)
1
0
~24V
Fan
Lubrication
~230V
1.5mm2black
F1
2
M
1~
2A
F2
2A
F3
2A
24V0V
M4
M
1~
M5
M
1~
M6
M
1~
M7
3
M
1~
M8
4
M
1~
M9
DC 24VPower ONEmgLamp
F4
5
(L)
2A
(+V)
F5
6
7
4A
U1
24N
(N)
(-V)
SA1
KA0
9
KA0
HL1
SB1
KT(Relay)
SA2
10
24P
8
KA0
K4
(A1)
(A2)
11
HL
0.5mm2blue
24V
0V
ToolCWTool
CCW
(11)
3PH
(14)
12
KT
13
KA3
KA4
1416
KM1
KM2
1517
KM1
KM2
Cool
18
K2
KM3
DriverONMaster
ON
X1(24V)
CNC
X1(0)
KM4
KM5
-52-
READ ELECTRICAL SAFETY
ON PAGE 50!
Model G0884 (Mfd. Since 02/19)
System Wiring Diagram (3)
X Ref Z RefEmg
X100(4)
X100(3)X100(7)
I0.1I0.5I0.7
I0.2
X100(8)
I0.6
CNC
SQ1
X100(9)
Master
SQ2
XD
ZD
X101(3)
X101(2)
I1.0
I1.1
X102(6)
I2.4
(21)
3PH
SB1
(24)
24N
EMG
20
X100(2)
X102(2)
I0.0
I2.0
DoorT1T2T3T4T5T6
Alarm
R
SQ8
X101(5)
I1.3
R
T2
0.5mm2blue
SQ9
T3
X101(6)
I1.4
SA3
D1
1/D4
SA4
SA5
DOOR
21
X102(3)
I2.1
SQ7
D2
T1
X101(4)
I1.2
R
SQ10
X101(7)
I1.5
R
SQ12
X101(9)
I1.7
R
24N
X100(10)
24N
X101(10)
X102(10)
T6
R
SQ11
T4
T5
X101(8)
I1.6
System Wiring Diagram (4)
SpindleTool
CWCCWCWCCW
Q1.1Q0.40.1QWCCCW
2223242526
KA1 KA2 KA3 KA4 K2
Cool
X200(6)X200(3)X201(3)X201(2)X21(9)X21(8)
Q0.1
Q0.2
X200(4)
0.5mm2blue
Door
27
K3
RedGreenYellowLamp
Q0.5
X200(7)
R
redgreenorange
Q0.6
X200(8)
Y
LEDLEDLED
Q0.7
X200(9)
G
yellow
X200(2)
Q0.0
X21(1)
X200(1)
X201(1)
28
KA9
24N
2/6B
24P
24N
X21(10)
X200(10)
X201(10)
Model G0884 (Mfd. Since 02/19)
READ ELECTRICAL SAFETY
ON PAGE 50!
-53-
PARTS
We do our best to stock replacement parts when possible, but we cannot guarantee that all parts shown
are available for purchase. Call (800) 523-4777 or visit www.grizzly.com/parts to check for availability.
29
Z-Axis
40
41
28
30
32
33
42
31
44
43
45
46
44
47
48
49
50
51
52
53
54
55
43
53
42
27
26
25
39
37
36
34
35
REF PART #DESCRIPTIONREF PART #DESCRIPTION
25P0884025STEP MOTOR42P0884042PIN M8-1.25 X 35
26P0884026CAP SCREW M5-.8 X 2043P0884043CAP SCREW M8-1.25 X 25
27P0884027CAP SCREW M5-.8 X 2044P0884044BALL BEARING 7204
28P0884028PLATE45P0884045RING
29P0884029GEAR BELT 280-5M-1546P0884046RING
30P0884030PULLEY47P0884047FLANGE
31P0884031GRUB SCREW M6-1 X 2048P0884048CAP SCREW M5-.8 X 16
32P0884032HEX BOLT M6-1 X 2049P0884049BALL SCREW
33P0884033PLATE50P0884050FLANGE
34P0884034RING51P0884051CAP SCREW M6-1 X 16
35P0884035CAP SCREW M5-.8 X 1252P0884052RING
36P0884036FLANGE53P0884053BALL BEARING 6204-2Z
37P0884037PULLEY54P0884054BUSHING
38P0884038RING55P0884055BEARING BLOCK
39P0884039GROOVED NUT56P0884056COVER
40P0884040RING57P0884057EXT RETAINING RING 8 X 35
41P0884041HOUSING
To reduce the risk of serious personal injury while using this machine:
1. Read and understand owner’s manual before operating.
2. Always wear ANSI-approved safety glasses.
3. Properly ground machine—connect to permanently grounded metal
wiring system or an equipment-grounding conductor.
4. Disconnect power before setting up, adjusting, or servicing.
5. DO NOT remove any electronic safety switches.
6. Avoid getting entangled in moving parts—tie back long hair, roll up
long sleeves, and DO NOT wear loose clothing, gloves, or jewelry.
7. Keep all doors closed and covers in place during operation.
8. Always remove adjustment tools before starting.
9. Alway use a clamp or vise to secure workpiece to table during
operation.
10. Keep hands away from spindle area when engaging pull
stud/changing tools.
11. Never attempt to slow or stop spindle with hands or tools.
12. Always use proper feeds and speeds for operation and workpiece.
13. Never leave machine running unattended.
14. Always use a brush or vacuum to remove metal chips; DO NOT use
your hands, rags, or compressed air.
15. DO NOT operate when tired or under influence of drugs or alcohol.
16. DO NOT expose to rain or use in wet locations.
17. Prevent unauthorized use by children or untrained users; restrict
access or disable machine when unattended.
ComponentTypeCapacity
Fluid Capacities
8 gal.Coolant
Grizzly #H9240 or water-soluble equivalent
803
802
802
DISCONNECT
POWER BEFORE
ADJUSTMENTS,
MAINTENANCE, OR
SERVICE.
804
812
807
G0884
REF PART #DESCRIPTIONREF PART #DESCRIPTION
801P0884801GRIZZLY NAMEPLATE-SMALL808P0884808BIOLOGICAL/POISON HAZARD LABEL
802P0884802ELECTRICITY LABEL809P0884809DOOR CLOSED SPINDLE LABEL
803P0884803FLUID CAPACITY LABEL810P0884810SAFETY GLASSES LABEL
804P0884804DISCONNECT POWER LABEL811P0884811READ MANUAL LABEL
805P0884805GRIZZLY.COM LABEL812P0884812TOUCH-UP PAINT, GRIZZLY GREEN
806P0884806MACHINE ID LABEL813P0884813TOUCH-UP PAINT, GRIZZLY PUTTY
807P0884807MACHINE NUMBER LABEL
Safety labels help reduce the risk of serious injury caused by machine hazards. If any label comes
off or becomes unreadable, the owner of this machine MUST replace it in the original location
before resuming operations. For replacements, contact (800) 523-4777 or www.grizzly.com.
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BUY PARTS ONLINE AT GRIZZLY. COM!
Scan QR code to visit our Parts Store.
Model G0884 (Mfd. Since 02/19)
12Terminology/Glossary
TermExplanation
CAD Computer Aided Design
CAMComputer Aided Manufacturing
CAPComputer Aided Planning
CNCComputerized Numerical Control
NCNumerical Control
Machine control panelControl panel, keyboard and screen of the CNC machine
Separating protective
equipment
Step motorSynchronous motor where the rotor (turnable piece of the
Servo motorA motor which can travel to different predetermined posi -
HeadstockHousing for the feed gear an d for the pulleys for toothed
Lead-screw nutParted nut which cams in the leading spindle.
Lathe chuckClamping tool to hold the workpiece.
Drill chuckDrill bit chuck.
Lathe slideSlide on the guideways of the machine bed in longitudinal
Cross slideSlide on the table saddle to mo ve transversally to the tool
Cover, housing
motor with a shaft) can be turned targeted around an
angle if the triggered stator spools (non-turnable piece of
the motor) is well selected.
tions and will maintain there. In this case, the position is an
angular position of a rotatory motor and for a linear motor
there is a linear positioning. The starting-up and
maintaining of the predetermined position is performed by
means of a control.
belts.
direction of the tool axis.
axis.
Top slideTurnable slide on the cross slide.
Taper mandrelCone of the drill, of the dr ill chuck of the center point.
ToolTurning tool, drill, etc.
WorkpiecePart to be turned, part to be machined.
TailstockAdjustable turning aid.
Steady restFollow or steady support for turning long workpieces.
Lathe dogEquipment, clamping aid to take turning parts when
Model G0884 (Mfd. Since 02/19)
turning between centers.
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WARRANTY & RETURNS
Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from
the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse,
negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole written warranty
and any and all warranties that may be implied by law, including any merchantability or fitness, for any particular purpose, are hereby limited to the duration of this written warranty. We do not warrant or represent
that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants.
In no event shall Grizzly’s liability under this warranty exceed the purchase price paid for the product and
any legal actions brought against Grizzly shall be tried in the State of Washington, County of Whatcom.
We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, special,
or consequential damages arising from the use of our products.
The manufacturers reserve the right to change specifications at any time because they constantly strive to
achieve better quality equipment. We make every effort to ensure that our products meet high quality and
durability standards and we hope you never need to use this warranty.
In the event you need to use this warranty, contact us by mail or phone and give us all the details. We will
then issue you a “Return Number,’’ which must be clearly posted on the outside as well as the inside of
the carton. We will not accept any item back without this number. Proof of purchase must accompany the
merchandise.
Please feel free to write or call us if you have any questions about the machine or the manual.
Thank you again for your business and continued support. We hope to serve you again soon.
To
warranty-card
registration page
take advantage of this warranty, you must register it at https://www.grizzly.com/secureforms/
, or you can scan the QR code below to be automatically directed to our warranty
. Enter all applicable information for the product.
WARRANTY
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