READ THIS FIRST
Ta
E98714
Model G0869/G0870
***IMPORTANT UPDATE***
For Machines Mfd. Since 04/24
and Owner's Manual Revised 09/20
For questions or help with this product contact Tech Support at (570) 546-9663 or techsupport@grizzly.com
The following changes were recently made since the owner's manual was printed:
• Parts changed.
Aside from this information, all other content in the owner's manual applies and MUST be read and understood for your own safety. IMPORTANT: Keep this update with the owner's manual for future reference.
For questions or help, contact our Tech Support at (570) 546-9663 or techsupport@grizzly.com.
Revised Parts
196
134V2
196
174V2
REF PART # DES CRIPTI ON
134V2 P0869134V2 RACK V2.04.24
174V2 P0869174V2 GEAR 34T V2.04.24
196 P0869196 FLAT WASHER 5 X 16 X 3
COPYRIGHT © FEBRUARY, 2024 BY GRIZZLY INDUSTRIAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
ble Saw 93K7
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#LW23110 PRINTED IN TAIWAN
READ THIS FIRST
Models G0869/G0870
***IMPORTANT UPDATE***
For Machines Mfd. Since 1/19
and Owner's Manual Revised 9/20
For questions or help with this product contact Tech Support at (570) 546-9663 or techsupport@grizzly.com
The following changes were recently made since the owner's manual was printed:
• Checking fence parallelism instructions added to Assembly section.
• Adjusting Fence to Blade Parallelism instructions added.
Aside from this information, all other content in the owner's manual applies and MUST be read and understood
for your own safety. IMPORTANT: Keep this update with the owner's manual for future reference.
For questions or help, contact our Tech Support at (570) 546-9663 or techsupport@grizzly.com.
Checking Fence Parallelism
Note: This assembly section follows Installing
Fence & Table Extension.
Fence
To check fence parallelism:
1. Slide fence up against right hand edge of
miter slot, and lock it in place. Examine how
the fence lines up with the miter slot.
Note: It is permissible for the back of the
fence to pivot outward no more than
being parallel to the blade. This creates a
larger opening between the fence and the
blade, at the rear of the blade, to reduce
risk of workpiece binding or burning as it
is fed through the cut. Many woodworkers
intentionally set up their fence in this manner. Keep this in mind before adjusting your
fence.
1
⁄64" from
Miter Slot
Blade
Figure 1. Checking fence parallelism with blade.
—If the fence/miter slot are parallel with the
blade, no adjustments need to be made.
—If the fence is not parallel with the blade,
then you must adjust the fence, as
described in Adjusting Fence to Blade
Parallelism in This Update, so that it is
parallel with the blade.
—If the miter slot is not parallel with the blade,
you must follow the procedures described
in Miter Slot to Blade Parallelism on
Page 52 in Manual.
Fence is
Parallel to
Miter Slot,
which is
Parallel to
Blade
COPYRIGHT © MARCH, 2022 BY GRIZZLY INDUSTRIAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#JP21450 PRINTED IN TAIWAN
Adjusting Fence
The G0869/G0870 fence can be adjusted for parallelism. Some trial and error may be needed to
achieve satisfactory results.
5.
Using a combination of turning fence adjust-
ment knob and moving fence body by hand,
adjust fence so that it evenly touches blade
along its entire length, as shown in Figure 3.
Adjusting Fence to Blade Parallelism
Tools Needed Qty
Hex Wrench 4mm .............................................. 1
To adjust fence to blade parallelism:
1. DISCONNECT SAW FROM POWER!
2. Raise blade all the way up and set tilt to 90°.
3. Adjust fence against right side of blade.
4. Loosen (2) cap screws underneath front
of fence that secure bearing block support
bracket (see Figure 2). DO NOT remove cap
screws.
Bearing Block
Support Bracket
Fence Evenly
Touches
Blade
Figure 3. Fence properly aligned with blade.
Once fence-to-blade parallelism is properly
6.
adjusted, tighten cap screws loosened in
Step 4.
Note: If the fence and blade are still not par-
allel after performing this procedure, follow
the same steps to adjust the bearing block
support bracket at the rear of the fence.
x 2
Figure 2. Loosening bearing support bracket.
-2-
G0869/G0870 Update (Mfd. Since 1/19)
MODEL G0869/G0870
PORTABLE TABLE SAWS
OWNER'S MANUAL
(For models manufactured since 06/20)
Table Saw 93K7
E98714
G0870
G0869
COPYRIGHT © JANUARY, 2019 BY GRIZZLY INDUSTRIAL, INC., REVISED SEPTEMBER, 2020 (AI)
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#WK20119 PRINTED IN TA I WAN
V3.09.20
This manual provides critical safety instructions on the proper setup,
operation, maintenance, and service of this machine/tool. Save this
document, refer to it often, and use it to instruct other operators.
Failure to read, understand and follow the instructions in this manual
may result in fire or serious personal injury—including amputation,
electrocution, or death.
The owner of this machine/tool is solely responsible for its safe use.
This responsibility includes but is not limited to proper installation in
a safe environment, personnel training and usage authorization,
proper inspection and maintenance, manual availability and comprehension, application of safety devices, cutting/sanding/grinding tool
integrity, and the usage of personal protective equipment.
The manufacturer will not be held liable for injury or property damage
from negligence, improper training, machine modifications or misuse.
Some dust created by power sanding, sawing, grinding, drilling, and
other construction activities contains chemicals known to the State
of California to cause cancer, birth defects or other reproductive
harm. Some examples of these chemicals are:
• Lead from lead-based paints.
• Crystalline silica from bricks, cement and other masonry products.
• Arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you
do this type of work. To reduce your exposure to these chemicals:
Work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter
out microscopic particles.
Table of Contents
INTRODUCTION ............................................... 2
Contact Info.................................................... 2
Manual Accuracy
Identification
Controls & Components
Glossary Of Terms
G0869 Data Sheet
G0870 Data Sheet
SECTION 1: SAFETY
Safety Instructions for Machinery
Additional Safety for Table Saws
Preventing Kickback
Protecting Yourself From Kickback.............. 14
SECTION 2: POWER SUPPLY
SECTION 3: SETUP
Needed for Setup
Unpacking
Inventory
Site Considerations
Assembly
Dust Collection
Test Run
SECTION 4: OPERATIONS
Operation Overview
Workpiece Inspection................................... 24
Non-Through & Through Cuts
Blade Requirements
Blade Selection
Blade Installation.......................................... 27
Blade Guard Assembly
Riving Knife
Ripping
Crosscutting
Miter Cuts..................................................... 33
Blade Tilt/Bevel Cuts
Dado Cutting
Rabbet Cutting
.................................................... 17
...................................................... 18
..................................................... 19
...................................................... 22
......................................................... 32
........................................... 2
................................................... 3
................................. 4
......................................... 6
......................................... 7
......................................... 9
..................................... 11
................ 11
................. 13
.................................... 14
...................... 15
....................................... 17
......................................... 17
...................................... 19
............................................. 22
........................... 23
..................................... 23
..................... 24
.................................... 25
............................................ 25
................................ 28
.................................................. 31
................................................. 33
................................... 34
................................................ 34
............................................. 36
SECTION 5: SHOP-MADE SAFETY
ACCESSORIES
Featherboards
Push Sticks
Push Blocks
SECTION 6: GRIZZLY AFTERMARKET
ACCESSORIES
SECTION 7: MAINTENANCE
Schedule
Cleaning & Protecting
Lubrication
SECTION 8: SERVICE
Troubleshooting
Blade Tilt Stops
Miter Slot to Blade Parallelism
Spreader or Riving Knife Alignment
Fence Scale Calibration
Table/Dado Insert Adjustment
Brush Replacement
SECTION 9: WIRING
Wiring Safety Instructions
Wiring Diagram
Electrical Components
SECTION 10: PARTS
Table & Fence
Motor & Blade
............................................................. 64
Base
Blade Guard
Stand (G0870)
Labels & Cosmetics
WARRANTY & RETURNS
.............................................. 39
.............................................. 39
.................................................. 42
................................................. 43
.............................................. 44
......................... 46
...................................................... 46
.................................. 46
................................................... 46
................................... 48
........................................... 48
............................................ 50
..................... 52
............ 53
............................... 55
..................... 55
..................................... 56
...................................... 57
............................ 57
............................................ 58
................................. 59
..................................... 60
............................................. 60
.............................................. 62
................................................. 65
............................................. 66
..................................... 67
............................. 69
We are proud to provide a high-quality owner’s
manual with your new machine!
We
instructions, specifications, drawings, and photographs
in this manual. Sometimes we make mistakes, but
our policy of continuous improvement also means
that
you receive is
slightly different than shown in the manual
If you find this to be the case, and the difference
between the manual and machine leaves you
confused or unsure about something
check our
website for an updated version. W
current
manuals and
on our web-
site at
Alternatively, you can call our Technical Support
for help. Before calling, make sure you write down
the
from
the machine ID label (see below). This information
is required for us to provide proper tech support,
and it helps us determine if updated documentation is available for your machine.
INTRODUCTION
We stand behind our machines! If you have questions or need help, contact us with the information
below. Before contacting, make sure you get the
serial number
from the
machine ID label. This will help us help you faster.
We want your feedback on this manual. What did
you like about it? Where could it be improved?
Please take a few minutes to give us feedback.
Email: manuals@grizzly.com
Contact Info
and manufacture date
Grizzly Technical Support
1815 W. Battlefield
Springfield, MO 65807
Phone: (570) 546-9663
Email: techsupport@grizzly.com
Grizzly Documentation Manager
P.O. Box 2069
Bellingham, WA 98227-2069
Manual Accuracy
made every effort to be exact with the
sometimes the machine
.
,
e post
manual updates for free
www.grizzly.com.
Manufacture Date and Serial Number
-2-
Manufacture Date
Date
S/N
Mfd. for Grizzly in Taiwan
Serial Number
Model G0869/G0870 (Mfd. Since 06/20)
Table Saw 93K7
E98714
G0869
Identification
Become familiar with the names and locations of the controls and features shown below to better understand
the instructions in this manual.
Table
Extension
Miter
Gauge
Blade Guard
Fence
Fence Adjustment
Knob
Blade Height
Handwheel
Rear View
ON/OFF Switch &
Variable-Speed Dial
Roller Stand
(G0870 Only)
For Your Own Safety Read Instruction
Manual Before Operating Saw
a) Wear eye protection.
b) Use saw-blade guard and spreader for
every operation for which it can be used,
including all through sawing.
c) Keep hands out of the line of saw blade.
d) Use a push-stick when required.
e) Pay particular attention to instructions
on reducing risk of kickback.
f) Do not perform any operation freehand.
g) Never reach around or over saw blade.
Model G0869/G0870 (Mfd. Since 06/20)
1
⁄2" Dust Port
2
-3-
Controls &
To reduce your risk of
serious injury, read this
entire manual BEFORE
Components
Blade Adjustment & Safety
E. Bade Guard w/Anti-Kickback Protection:
Reduces risk of laceration and kickbackrelated injuries during cutting operations.
Clear guard helps to prevent hands and
fingers from contacting rotating blade. Antikickback pawls and spreader reduce risk of
kickback (for information on kickback and
how to prevent it, refer to Page 14).
using machine.
Refer to the following figures and descriptions to
become familiar with the basic controls and components of this machine. Understanding these
items and how they work will help you understand
the rest of the manual and minimize your risk of
injury when operating this machine.
Power Controls & Components
A. LED Power Indicator: Illuminates when
motor is turned ON.
B. Variable-Speed Dial: Rotates to adjust arbor
speed from 2000–4000 RPM. Rotate clockwise to increase RPM; rotate counterclockwise to decrease RPM.
C. ON Button: Starts motor.
D. OFF Button: Stops motor.
F. Blade Height Handwheel: Rotates to adjust
blade height from 0"–3
to raise blade; rotate counterclockwise to
lower blade.
G. Blade Tilt Scale & Pointer: Indicate angle of
blade tilt from 0°–45° left.
H. Blade Tilt Lock Lever: Secures blade tilt
setting. Move right to unlock and allow blade
tilt adjustment; move left to secure setting.
Note: Blade tilt is adjusted manually by
moving blade height handwheel left or right
when lock lever is in unlocked position (see
Page 34 for more information).
E
F
1
⁄8". Rotate clockwise
A
B
C
D
Figure 1. Location of power controls and
components.
-4-
G
Figure 2. Location of blade guard and blade
adjustment controls.
Model G0869/G0870 (Mfd. Since 06/20)
H
Table and Fence Controls &
Components
I. Fence Scale & Pointer: Indicate distance
of fence from blade. Set to desired width of
finished workpiece.
J. Fence with Narrow-Rip Attachment:
Supports long edge of workpiece during rip
cuts. Narrow-rip attachment pivots down to
allow narrow rip cuts with blade guard installed
(refer to Page 32 for more information).
K. Table Extension: Slides out to provide sup-
port for long workpieces.
L. Fence Adjustment Knob: Rotates to adjust
distance between fence and blade.
I
J
K
M. Fence Lock Lever: Locks fence position.
Move down to loosen fence; move up to lock
fence.
M
Figure 4. Location of fence lock lever.
L
Figure 3. Location of table and fence controls
and components.
Model G0869/G0870 (Mfd. Since 06/20)
-5-
Glossary Of Terms
The following is a list of common definitions, terms and phrases used throughout this manual as they relate
to this table saw and woodworking in general. Become familiar with these terms for assembling, adjusting
or operating this machine. Your safety is VERY important to us at Grizzly!
Arbor: A metal shaft extending from the drive
mechanism that is the mounting location for the
saw blade.
Bevel Edge Cut: A cut made with the blade tilted
to an angle between 0˚ and 45˚ to cut a beveled
edge onto a workpiece. Refer to Page 34 for
more details.
Blade Guard Assembly: Metal or plastic safety
device that mounts over the saw blade. Its function is to prevent the operator from coming into
contact with the saw blade. Refer to Page 28
for more details.
Crosscut: Cutting operation in which the cross-
cut fence is used to cut across the shortest
width of the workpiece. Refer to Page 33 for
more details.
Dado Blade: Blade or set of blades that are used
to cut grooves and rabbets. Refer to Page 34
for more details. The saw and arbor are not
intended to safely use a larger dado blade.
Dado Cut: Cutting operation that uses a dado
blade to cut a flat bottomed groove into the face
of the workpiece. Refer to Page 34 for more
details.
Featherboard: Safety device used to keep the
workpiece against the rip fence and against
the table surface. Refer to Page 39 for more
details.
Kerf: The resulting cut or gap in the workpiece
after the saw blade passes through during a
cutting operation.
Kickback: An event in which the workpiece is
propelled back towards the operator at a high
rate of speed.
Non-Through Cut: A cut in which the blade does
not cut through the top of the workpiece. Refer
to Page 24 for more details.
Parallel: Being an equal distance apart at every
point along two given lines or planes (i.e. the
rip fence face is parallel to the face of the saw
blade).
Perpendicular: Lines or planes that intersect and
form right angles (i.e. the blade is perpendicular
to the table surface).
Push Stick: Safety device used to push the
workpiece through a cutting operation. Used
most often when rip cutting thin workpieces.
Refer to Page 42 for more details.
Rabbet: Cutting operation that creates an
L-shaped channel along the edge of the
workpiece. Refer to Page 36 for more details.
Rip Cut: Cutting operation in which the rip fence
is used to cut across the widest width of the
workpiece. Refer to Page 32 for more details.
Riving Knife: Metal plate located behind the
blade. It maintains the kerf opening in the wood
when performing a cutting operation. Refer to
Page 31 for more details.
Straightedge: A tool used to check the flatness,
parallelism, or consistency of a surface(s).
Thin Kerf Blade: Do not use a blade with a kerf
or thickness that is thinner than a standard
blade on this saw.
Through Cut: A cut in which the blade cuts com-
pletely through the workpiece. Refer to Page
25 for more details.
-6-
Model G0869/G0870 (Mfd. Since 06/20)
MACHINE DATA
SHEET
Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901
MODEL G0869 10" 2 HP BENCHTOP TABLE SAW WITH
RIVING KNIFE
Product Dimensions:
Weight................................................................................................................................................................ 65 lbs.
Width (side-to-side) x Depth (front-to-back) x Height............................................................... 28 x 37-1/2 x 20-1/2 in.
Footprint (Length x Width)..................................................................................................................... 20-1/2 x 27 in.
Shipping Dimensions:
Type..................................................................................................................................................... Cardboard Box
Content........................................................................................................................................................... Machine
Weight................................................................................................................................................................ 72 lbs.
Length x Width x Height....................................................................................................................... 31 x 30 x 17 in.
Must Ship Upright................................................................................................................................................... Yes
Electrical:
Power Requirement........................................................................................................... 120V, Single-Phase, 60 Hz
Full-Load Current Rating........................................................................................................................................ 15A
Minimum Circuit Size.............................................................................................................................................. 20A
Connection Type....................................................................................................................................... Cord & Plug
Power Cord Included.............................................................................................................................................. Yes
Power Cord Length................................................................................................................................................. 6 ft.
Power Cord Gauge......................................................................................................................................... 14 AWG
Plug Included.......................................................................................................................................................... Yes
Included Plug Type................................................................................................................................................ 1-15
Switch Type................................................................................................................................ ON/OFF Push-Button
Motors:
Main
Horsepower................................................................................................................................................ 2 HP
Phase............................................................................................................................................ Single-Phase
Amps............................................................................................................................................................ 15A
Speed............................................................................................................................................. 20,000 RPM
Type..................................................................................................................................................... Universal
Power Transfer .................................................................................................................................... Gearbox
Bearings........................................................................................................ Sealed & Permanently Lubricated
Main Specifications:
Main Information
Table Saw Type.................................................................................................................................. Benchtop
Maximum Blade Diameter......................................................................................................................... 10 in.
Arbor Size................................................................................................................................................. 5/8 in.
Arbor Speed......................................................................................................................... 2,000 - 4,000 RPM
Maximum Width of Dado...................................................................................................................... 13/16 in.
Blade Tilt Direction....................................................................................................................................... Left
Max Blade Tilt......................................................................................................................................... 45 deg.
Maximum Depth of Cut At 90 Degrees.................................................................................................. 3-1/8 in.
Maximum Depth of Cut At 45 Degrees.................................................................................................. 2-1/4 in.
Max Rip Right of Blade w/Included Fence & Rails.................................................................................... 28 in.
Model G0869/G0870 (Mfd. Since 06/20)
-7-
Additional Blade Information
Flip-Down Fence for Small/Thin Workpieces
Included Blade Information.................................................................................................................. 10" x 40T
Riving Knife/Spreader Thickness.......................................................................................................... 0.091 in.
Required Blade Body Thickness........................................................................................................... 0.079 in.
Required Blade Kerf Thickness............................................................................................................ 0.118 in.
Rim Speed at Max Blade Diameter................................................................................................. 10,500 FPM
Table Information
Floor to Table Height........................................................................................................................... 13-3/4 in.
Table Size with Extension Wings Width.............................................................................................. 26-3/8 in.
Table Size with Extension Wings Depth.............................................................................................. 32-1/4 in.
Distance Front of Table to Center of Blade......................................................................................... 12-1/4 in.
Distance Front of Table to Blade At Maximum Cut............................................................................... 7-1/2 in.
Main Table Size Thickness.................................................................................................................... 1-1/2 in.
Fence Information
Fence Type......................................................................................................................................... Aluminum
Fence Size Length............................................................................................................................... 25-3/4 in.
Fence Size Width......................................................................................................................................... 1 in.
Fence Size Height................................................................................................................................. 2-3/8 in.
Fence Rail Type................................................................................................................................. Aluminum
Fence Rail Length............................................................................................................................... 26-3/8 in.
Fence Rail Width................................................................................................................................... 1-1/2 in.
Fence Rail Height.................................................................................................................................. 1-1/4 in.
Miter Gauge Information
Miter Gauge Slot Type.............................................................................................................................. T-Slot
Miter Gauge Slot Size Width..................................................................................................................... 3/4 in.
Miter Gauge Slot Size Height................................................................................................................... 3/8 in.
Construction
Table................................................................................................................................................... Aluminum
Cabinet................................................................................................................................ Steel Tube w/Cover
Trunnions............................................................................................................................................ Aluminum
Rails.................................................................................................................................................... Aluminum
Miter Gauge Construction.............................................................................. Sheet Metal Body, Aluminum Bar
Guard............................................................................................................................. Steel and Clear Plastic
Arbor Bearings.............................................................................................. Sealed & Permanently Lubricated
Other Related Information
Number of Dust Ports....................................................................................................................................... 1
Dust Port Size........................................................................................................................................ 2-1/2 in.
Compatible Mobile Base.......................................................................................................................... G0871
Other Specifications:
Country of Origin .............................................................................................................................................. Taiwan
Warranty ........................................................................................................................................................... 1 Year
Approximate Assembly & Setup Time ........................................................................................................ 15 Minutes
Serial Number Location ................................................................................................................... Machine ID Label
Sound Rating ..................................................................................................................................................... 92 dB
ISO 9001 Factory .................................................................................................................................................. Yes
Certified by a Nationally Recognized Testing Laboratory (NRTL) ......................................................................... Yes
Features:
Built-In 4" Table Extension
Only 7 Handwheel Turns for Min. to Max. Blade Elevation
Quick-Release Blade Guard & Riving Knife
Die-Cast Aluminum Table Insert
-8-
Model G0869/G0870 (Mfd. Since 06/20)
MACHINE DATA
SHEET
Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901
MODEL G0870 10" 2 HP 115V PORTABLE TABLE SAW WITH
ROLLER STAND
Product Dimensions:
Weight................................................................................................................................................................ 96 lbs.
Width (side-to-side) x Depth (front-to-back) x Height............................................................... 41-1/2 x 37-1/2 x 41 in.
Footprint (Length x Width)............................................................................................................................ 35 x 33 in.
Shipping Dimensions:
Type..................................................................................................................................................... Cardboard Box
Content........................................................................................................................................................... Machine
Weight.............................................................................................................................................................. 106 lbs.
Length x Width x Height....................................................................................................................... 31 x 30 x 24 in.
Must Ship Upright................................................................................................................................................... Yes
Electrical:
Power Requirement........................................................................................................... 120V, Single-Phase, 60 Hz
Full-Load Current Rating........................................................................................................................................ 15A
Minimum Circuit Size.............................................................................................................................................. 20A
Connection Type....................................................................................................................................... Cord & Plug
Power Cord Included.............................................................................................................................................. Yes
Power Cord Length................................................................................................................................................. 6 ft.
Power Cord Gauge......................................................................................................................................... 14 AWG
Plug Included.......................................................................................................................................................... Yes
Included Plug Type................................................................................................................................................ 1-15
Switch Type................................................................................................................................ ON/OFF Push-Button
Motors:
Main
Horsepower................................................................................................................................................ 2 HP
Phase............................................................................................................................................ Single-Phase
Amps............................................................................................................................................................ 15A
Speed............................................................................................................................................. 20,000 RPM
Type..................................................................................................................................................... Universal
Power Transfer .................................................................................................................................... Gearbox
Bearings........................................................................................................ Sealed & Permanently Lubricated
Main Specifications:
Main Information
Table Saw Type.................................................................................................................................... Portable
Maximum Blade Diameter......................................................................................................................... 10 in.
Arbor Size................................................................................................................................................. 5/8 in.
Arbor Speed....................................................................................................................... 2,000 to 4,000 RPM
Maximum Width of Dado...................................................................................................................... 13/16 in.
Blade Tilt Direction....................................................................................................................................... Left
Max Blade Tilt........................................................................................................................................ 45 Deg.
Maximum Depth of Cut At 90 Degrees.................................................................................................. 3-1/8 in.
Maximum Depth of Cut At 45 Degrees.................................................................................................. 2-1/4 in.
Max Rip Right of Blade w/Included Fence & Rails........................................................... 28 in. w/4" Table Ext.
Model G0869/G0870 (Mfd. Since 06/20)
-9-
Additional Blade Information
Flip-Down Fence for Small/Thin Workpieces
Included Blade Information.................................................................................................................. 10" x 40T
Riving Knife/Spreader Thickness.......................................................................................................... 0.091 in.
Required Blade Body Thickness........................................................................................................... 0.079 in.
Required Blade Kerf Thickness............................................................................................................ 0.118 in.
Rim Speed at Max Blade Diameter................................................................................................. 10,500 FPM
Table Information
Floor to Table Height................................................................................................................................. 34 in.
Table Size with Extension Wings Width.............................................................................................. 26-3/8 in.
Table Size with Extension Wings Depth.............................................................................................. 32-1/4 in.
Distance Front of Table to Center of Blade......................................................................................... 12-1/4 in.
Distance Front of Table to Blade At Maximum Cut............................................................................... 7-1/2 in.
Main Table Size Thickness.................................................................................................................... 1-1/2 in.
Fence Information
Fence Type......................................................................................................................................... Aluminum
Fence Size Length............................................................................................................................... 25-3/4 in.
Fence Size Width......................................................................................................................................... 1 in.
Fence Size Height................................................................................................................................. 2-3/8 in.
Fence Rail Type................................................................................................................................. Aluminum
Fence Rail Length............................................................................................................................... 26-3/8 in.
Fence Rail Width................................................................................................................................... 1-1/2 in.
Fence Rail Height.................................................................................................................................. 1-1/4 in.
Miter Gauge Information
Miter Gauge Slot Type.............................................................................................................................. T-Slot
Miter Gauge Slot Size Width..................................................................................................................... 3/4 in.
Miter Gauge Slot Size Height................................................................................................................... 3/8 in.
Construction
Table................................................................................................................................................... Aluminum
Cabinet................................................................................................................................ Steel Tube w/Cover
Trunnions............................................................................................................................................ Aluminum
Rails.................................................................................................................................................... Aluminum
Miter Guage Construction.............................................................................. Sheet Metal Body, Aluminum Bar
Guard............................................................................................................................. Steel and Clear Plastic
Arbor Bearings.............................................................................................. Sealed & Permanently Lubricated
Other Related Information
Number of Dust Ports....................................................................................................................................... 1
Dust Port Size........................................................................................................................................ 2-1/2 in.
Other Specifications:
Country of Origin .............................................................................................................................................. Taiwan
Warranty ........................................................................................................................................................... 1 Year
Approximate Assembly & Setup Time ........................................................................................................ 15 Minutes
Serial Number Location ................................................................................................................... Machine ID Label
Sound Rating ..................................................................................................................................................... 92 dB
ISO 9001 Factory .................................................................................................................................................. Yes
Certified by a Nationally Recognized Testing Laboratory (NRTL) ......................................................................... Yes
Features:
Built-In Stand Offers Easy Portability and Quick Setup at Job Sites
Only 7 Handwheel Turns for Min. to Max. Blade Elevation
Built-In 4" Table Extension
Quick-Release Blade Guard and Riving Knife
Die-Cast Aluminum Table Insert
-10 -
Model G0869/G0870 (Mfd. Since 06/20)
SECTION 1: SAFETY
For Your Own Safety, Read Instruction
Manual Before Operating This Machine
The purpose of safety symbols is to attract your attention to possible hazardous conditions.
This manual uses a series of symbols and signal words intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that
safety messages by themselves do not eliminate danger and are not a substitute for proper
accident prevention measures. Always use common sense and good judgment.
Indicates an imminently hazardous situation which, if not avoided,
WILL result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided,
COULD result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided,
MAY result in minor or moderate injury. It may also be used to alert
against unsafe practices.
Alerts the user to useful information about proper operation of the
NOTICE
machine to avoid machine damage.
Safety Instructions for Machinery
OWNER’S MANUAL. Read and understand this
owner’s manual BEFORE using machine.
TRAINED OPERATORS ONLY. Untrained operators have a higher risk of being hurt or killed.
Only allow trained/supervised people to use this
machine. When machine is not being used, disconnect power, remove switch keys, or lock-out
machine to prevent unauthorized use—especially
around children. Make your workshop kid proof!
DANGEROUS ENVIRONMENTS. Do not use
machinery in areas that are wet, cluttered, or have
poor lighting. Operating machinery in these areas
greatly increases the risk of accidents and injury.
MENTAL ALERTNESS REQUIRED. Full mental
alertness is required for safe operation of machinery. Never operate under the influence of drugs or
alcohol, when tired, or when distracted.
ELECTRICAL EQUIPMENT INJURY RISKS.
You can be shocked, burned, or killed by touching
live electrical components or improperly grounded
machinery. To reduce this risk, only allow qualified
service personnel to do electrical installation or
repair work, and always disconnect power before
accessing or exposing electrical equipment.
DISCONNECT POWER FIRST.
nect machine from power supply BEFORE making adjustments, changing tooling, or servicing
machine. This prevents an injury risk from unintended startup or contact with live electrical components.
EYE PROTECTION. Always wear ANSI-approved
safety glasses or a face shield when operating or
observing machinery to reduce the risk of eye
injury or blindness from flying particles. Everyday
eyeglasses are NOT approved safety glasses.
Always discon-
Model G0869/G0870 (Mfd. Since 06/20)
-11-
WEARING PROPER APPAREL. Do not wear
clothing, apparel or jewelry that can become
entangled in moving parts. Always tie back or
cover long hair. Wear non-slip footwear to reduce
risk of slipping and losing control or accidentally
contacting cutting tool or moving parts.
HAZARDOUS DUST. Dust created by machinery
operations may cause cancer, birth defects, or
long-term respiratory damage. Be aware of dust
hazards associated with each workpiece material. Always wear a NIOSH-approved respirator to
reduce your risk.
HEARING PROTECTION. Always wear hearing protection when operating or observing loud
machinery. Extended exposure to this noise
without hearing protection can cause permanent
hearing loss.
REMOVE ADJUSTING TOOLS. Tools left on
machinery can become dangerous projectiles
upon startup. Never leave chuck keys, wrenches,
or any other tools on machine. Always verify
removal before starting!
USE CORRECT TOOL FOR THE JOB. Only use
this tool for its intended purpose—do not force
it or an attachment to do a job for which it was
not designed. Never make unapproved modifications—modifying tool or using it differently than
intended may result in malfunction or mechanical
failure that can lead to personal injury or death!
AWKWARD POSITIONS. Keep proper footing
and balance at all times when operating machine.
Do not overreach! Avoid awkward hand positions
that make workpiece control difficult or increase
the risk of accidental injury.
CHILDREN & BYSTANDERS. Keep children and
bystanders at a safe distance from the work area.
Stop using machine if they become a distraction.
GUARDS & COVERS. Guards and covers reduce
accidental contact with moving parts or flying
debris. Make sure they are properly installed,
undamaged, and working correctly BEFORE
operating machine.
FORCING MACHINERY. Do not force machine.
It will do the job safer and better at the rate for
which it was designed.
NEVER STAND ON MACHINE. Serious injury
may occur if machine is tipped or if the cutting
tool is unintentionally contacted.
STABLE MACHINE. Unexpected movement during operation greatly increases risk of injury or
loss of control. Before starting, verify machine is
stable and mobile base (if used) is locked.
USE RECOMMENDED ACCESSORIES. Consult
this owner’s manual or the manufacturer for recommended accessories. Using improper accessories will increase the risk of serious injury.
UNATTENDED OPERATION. To reduce the
risk of accidental injury, turn machine OFF and
ensure all moving parts completely stop before
walking away. Never leave machine running
while unattended.
MAINTAIN WITH CARE. Follow all maintenance
instructions and lubrication schedules to keep
machine in good working condition. A machine
that is improperly maintained could malfunction,
leading to serious personal injury or death.
DAMAGED PARTS. Regularly inspect machine
for damaged, loose, or mis-adjusted parts—or
any condition that could affect safe operation.
Immediately repair/replace BEFORE operating
machine. For your own safety, DO NOT operate
machine with damaged parts!
MAINTAIN POWER CORDS. When disconnecting cord-connected machines from power, grab
and pull the plug—NOT the cord. Pulling the cord
may damage the wires inside. Do not handle
cord/plug with wet hands. Avoid cord damage by
keeping it away from heated surfaces, high traffic
areas, harsh chemicals, and wet/damp locations.
EXPERIENCING DIFFICULTIES. If at any time
you experience difficulties performing the intended operation, stop using the machine! Contact our
Technical Support at (570) 546-9663.
-12-
Model G0869/G0870 (Mfd. Since 06/20)
Additional Safety for Table Saws
Serious cuts, amputation, or death can occur from contact with rotating saw blade during
operation. Workpieces, broken blades, or flying particles thrown by blade can blind or strike
operators or bystanders with deadly force. To reduce the risk of these hazards, operator and
bystanders MUST completely heed the hazards and warnings below.
HAND & BODY POSITIONING. Keep hands
away from saw blade and out of blade path during operation, so they cannot accidentally slip
into blade. Only operate at front of machine and
always stand to side of blade path. Never reach
behind or over blade, or under blade guard when
blade is spinning.
BLADE GUARD. The blade guard protects operator from rotating saw blade. Make sure blade
guard is installed, adjusted correctly, and used
for all possible “through cuts.” Promptly repair or
replace if damaged. Re-install immediately after
operations that require its removal.
RIVING KNIFE. Use riving knife for all “nonthrough cuts.” Make sure it is aligned and positioned correctly. Promptly repair or replace it if
damaged.
KICKBACK. Kickback occurs when saw blade
ejects workpiece back toward operator. Know
how to reduce risk of kickback, and learn how to
protect yourself if it does occur.
FEEDING WORKPIECE. Feeding workpiece
incorrectly increases risk of kickback. Always
allow blade to reach full speed before cutting,
feed workpiece from front of saw, making sure
workpiece is flat against table and a fence, miter
gauge, or other guide is used to feed workpiece
in a straight line. Feed cuts through to completion.
Never start saw with workpiece touching blade
or pull workpiece from behind blade. Never back
workpiece out of cut, move it sideways, or perform
a “freehand” operation. Never plunge cut.
PUSH STICKS/PUSH BLOCKS. To reduce risk
of accidental blade contact, use push sticks/
push blocks whenever possible. In event of an
accident, these will often take damage that would
have occurred to hands/fingers.
FENCE. To reduce risk of kickback, make sure
fence remains properly adjusted and parallel with
blade. Always lock fence before using. Do not use
fence while using miter gauge.
CUT-OFF PIECES. To avoid risk of injury due to
blade contact, turn saw OFF and allow blade to
completely stop before removing cut-off pieces
near blade or trapped between blade and table
insert. Never use your hands to move cut-off
pieces away from blade while saw is running.
BLADE ADJUSTMENTS. Adjusting blade height
or tilt during operation increases risk of crashing blade and sending metal fragments flying
with deadly force at operator or bystanders. Only
adjust blade height and tilt when blade is completely stopped and saw is OFF.
CHANGING BLADES. Accidental startup while
changing saw blade can result in serious injury.
To reduce risk of accidental blade contact, always
disconnect power before changing blades.
DAMAGED SAW BLADES. Damaged saw blade
teeth can become deadly projectiles. Never use
blades that have been dropped or damaged.
DADO AND RABBET OPERATIONS. Dado and
rabbeting operations require special attention
since they must be performed with blade guard
removed, which increases risk of blade contact.
DO NOT attempt dado or rabbeting operations
without first reading these sections in this manual.
CUTTING CORRECT MATERIAL. Cutting metal,
glass, stone, tile, etc., increases risk of operator
injury due to kickback or flying particles. Only cut
natural and man-made wood products, laminatecovered wood products, and some plastics. Never
cut materials not intended for this saw.
Model G0869/G0870 (Mfd. Since 06/20)
-13-
Preventing Kickback
Below are ways to avoid the most common
causes of kickback:
• Only cut workpieces with at least one smooth
and straight edge. DO NOT cut warped,
cupped or twisted wood.
• Keep the blade guard installed and working
correctly for all through cuts.
• Never attempt freehand cuts. If the workpiece
is not fed parallel with the blade, kickback will
likely occur. Always use the rip fence or miter
gauge to support the workpiece.
• Never move the workpiece backwards or try
to back it out of a cut while the blade is moving. If you cannot complete a cut for some
reason, stop the saw motor and allow the
blade to completely stop before backing the
workpiece out. Promptly fix the condition that
prevented you from completing the cut.
Protecting Yourself
From Kickback
Even if you know how to prevent kickback, it
may still happen. Here are some ways to protect yourself if kickback DOES occur:
• Make sure the spreader or riving knife is
aligned with the blade. A misaligned spreader
or riving knife can cause the workpiece
to catch or bind, increasing the chance of
kickback.
• Take the time to check and adjust the rip
fence parallel with the blade; otherwise, the
chances of kickback are extreme.
• The spreader or riving knife maintains the
kerf in the workpiece, reducing the chance of
kickback. Always use the riving knife for all
non-through operations, unless a dado blade
is installed. Always use the spreader with the
blade guard for all through cuts.
• Feed cuts through to completion. Anytime
you stop feeding a workpiece in the middle
of a cut, the chance of kickback is greatly
increased.
• Keep the blade guard installed and in good
working order. Only remove it when performing non-through cuts and immediately
re-install the blade guard when finished.
Remember, always use the riving knife for all
non-through operations, unless a dado blade
is installed.
• Make multiple, shallow passes when performing a non-through cut. Making a deep
non-through cut will greatly increase the
chance of kickback.
• Stand to the side of the blade during every cut.
If kickback does occur, the thrown workpiece
usually travels directly in front of the blade.
• Wear safety glasses or a face shield. In the
event of kickback, your eyes and face are the
most vulnerable part of your body.
• Never, for any reason, place your hand
behind the blade. Should kickback occur,
your hand will be pulled into the blade, which
could cause amputation.
• Use a push stick to keep your hands farther
away from the moving blade. If kickback
occurs, the push stick will most likely take the
damage your hand would have received.
• Use featherboards or anti-kickback devices
to assist with feeding and prevent or slow
down kickback.
Statistics show that most common accidents among table saw users can be
linked to kickback. Kickback is typically
defined as the high-speed expulsion of
stock from the table saw toward its operator. In addition to the danger of the operator or others in the area being struck by
the flying stock, it is often the case that
the operator’s hands are pulled into the
blade during kickback.
-14-
Model G0869/G0870 (Mfd. Since 06/20)
SECTION 2: POWER SUPPLY
or equipment damage
may occur if machine is
not properly grounded
and connected to power
The full-load current rating is the amperage a
machine draws at 100% of the rated output power.
On machines with multiple motors, this is the
amperage drawn by the largest motor or sum of all
motors and electrical devices that might operate
at one time during normal operations.
The full-load current is not the maximum amount
of amps that the machine will draw. If the machine
is overloaded, it will draw additional amps beyond
the full-load rating.
If the machine is overloaded for a sufficient length
of time, damage, overheating, or fire may result—
especially if connected to an undersized circuit.
To reduce the risk of these hazards, avoid overloading the machine during operation and make
sure it is connected to a power supply circuit that
meets the specified circuit requirements.
Note: Circuit requirements in this manual apply to
a dedicated circuit—where only one machine will
be running on the circuit at a time. If machine will
be connected to a shared circuit where multiple
machines may be running at the same time, consult an electrician or qualified service personnel to
ensure circuit is properly sized for safe operation.
For your own safety and protection of
A power supply circuit includes all electrical
equipment between the breaker box or fuse panel
in the building and the machine. The power supply circuit used for this machine must be sized to
safely handle the full-load current drawn from the
machine for an extended period of time. (If this
machine is connected to a circuit protected by
fuses, use a time delay fuse marked D.)
This machine is prewired to operate on a power
supply circuit that has a verified ground and meets
the following requirements:
process. DO NOT connect to power until
Availability
Before operating the machine, consider the availability and proximity of the required power supply
circuit. If an existing circuit does not meet the
requirements for this machine, a new circuit must
be installed. To minimize the risk of electrocution,
fire, or equipment damage, installation work and
electrical wiring must be done by an electrican or
qualified service personnel in accordance with all
applicable codes and standards.
Electrocution, fire, shock,
Serious injury could occur if you connect
machine to power before completing setup
instructed later in this manual.
120V Circuit Requirements
Voltage ........................................................120V
..........................................................60 Hz
Cycle
Phase
Power Supply Circuit
........................................... Single-Phase
......................... 20 Amps
supply.
Full-Load Current Rating
Full-Load Current Rating at 120V ..... 15 Amps
Model G0869/G0870 (Mfd. Since 06/20)
property, consult an electrician if you are
unsure about wiring practices or electrical
codes in your area.
-15-
This tool is double-insulated and therefore does
not have a grounding wire or plug. The twopronged, NEMA 1-15 plug has a polarized end;
this means that one prong (the neutral connector) is wider than the other (the hot connector).
Polarized plugs must be used only with polarized
receptacles. Do not attempt to plug this machine
into a non-polarized receptacle. If a polarized
receptacle is not available, a qualified electrical technician will have to install one before the
machine can be plugged in.
5-15 Receptacle
Extension CordsPolarized Plug
When using extension cords, make sure the cords
are rated for outdoor use. Outdoor use cords are
marked with a "W-A" or a "W" to signify their rating. Always check to make sure that the extension
cords are in good working order and free of any
type of damage, such as exposed wires, cuts,
creased bends, or missing prongs.
Extension cords cause voltage drop, which may
damage electrical components and shorten motor
life. Voltage drop increases as the extension cord
size gets longer and the gauge size gets smaller
(higher gauge numbers indicate smaller sizes.
When using extension cords, always choose the
shortest cord possible, with the greatest-sized
gauge.
Below is a list of minimum gauge sizes needed for
running this tool at different lengths:
1-15 Plug
Hot
Figure 5. Typical 1-15 plug and receptacle.
Neutral
50 Feet
.................................................... 12AWG
-16 -
Model G0869/G0870 (Mfd. Since 06/20)
SECTION 3: SETUP
The following items are needed, but not included,
for the setup/assembly of this machine.
This machine was carefully packaged for safe
transport. When unpacking, separate all enclosed
items from packaging materials and inspect them
for shipping damage.
,
please
IMPORTANT:
you are completely satisfied with the machine and
have resolved any issues between Grizzly or the
shipping agent. You MUST have the original pack-
aging to file a freight claim. It is also extremely
helpful if you need to return your machine later.
Needed for Setup
This machine presents
serious injury hazards
to untrained users. Read
through this entire manual to become familiar with
the controls and operations before starting the
machine!
Wear safety glasses during
the entire setup process!
Description Qty
• An Assistant ............................................... 1
• Wrench or Socket 13mm ............................ 1
• Dust Collection System .............................. 1
• Dust Hose 21⁄2 " ........................................... 1
• Hose Clamps 21⁄2 " ...................................... 2
• Hex Wrench 3mm ....................................... 1
• Straightedge ............................................... 1
Unpacking
This machine and its
components are heavy. Get
lifting help to move heavy
items.
If items are damaged
call us immediately at (570) 546-9663.
Save all packaging materials until
Model G0869/G0870 (Mfd. Since 06/20)
-17-
Inventory
The following is a list of items shipped with your
machine. Before beginning setup, lay these items
out and inventory them.
If any non-proprietary parts are missing (e.g. a
nut or a washer), we will gladly replace them; or
for the sake of expediency, replacements can be
obtained at your local hardware store.
B
C
NOTICE
If you cannot find an item on this list, carefully check around/inside the machine and
packaging materials. Often, these items get
lost in packaging materials while unpacking or they are pre-installed at the factory.
Table Saw Box (Figures 6–8) Qty
A. Table Saw Unit (Not Shown) ...................... 1
B. Blade Guard ............................................... 1
C. Spreader ..................................................... 1
Pawl Assembly ........................................... 1
D.
Push Stick .................................................. 1
E.
F. Arbor Wrench ............................................. 1
Miter Gauge ................................................ 1
G.
H. Riving Knife ................................................ 1
I. Table Extension Rest ................................. 1
J. Flat Washers 6mm ..................................... 2
K. Cotter Pins .................................................. 2
L. Phillips Head Screws M6-1 x 10 ................. 2
M. Fence Lock Knob ....................................... 1
N. Table Extension Shafts .............................. 2
O. Fence.......................................................... 1
H
G
F
Figure 6. Table saw box inventory 1.
I
J
Figure 7. Table saw box inventory 2.
K
L M
O
D
E
N
Roller Stand Box for G0870 (Figure 9) Qty
P. Roller Stand (Not Shown) ........................... 1
Left & Right Handles (Not Shown) .......1 Ea.
Q.
Carriage Bolts M8-1.25 x 40 ....................... 4
R.
. Button Head Cap Screws M8-1.25 x 16 ..... 2
S
. Hex Wrench 5mm ....................................... 1
T
Flat Wrench 10mm/13mm .......................... 1
U.
Wheels ....................................................... 2
V.
Lock Nuts M8-1.25 ................................... 10
W.
. Button Head Cap Screws M8-1.25 x 40 ..... 4
X
. Flat Washers 8mm ..................................... 6
Y
-18-
Figure 8. Table saw box inventory 3.
R
X Y
W
Figure 9. Roller stand box inventory.
Model G0869/G0870 (Mfd. Since 06/20)
S
V
T
U
Site Considerations
vised around this machine.
or disable start switch or
Refer to the Machine Data Sheet for the weight
and footprint specifications of your machine.
Some workbenches may require additional reinforcement to support the weight of the machine
and workpiece materials.
Consider anticipated workpiece sizes and additional space needed for auxiliary stands, work
tables, or other machinery when establishing a
location for this machine in the shop. Below is
the minimum amount of space needed for the
Assembly
Workbench Load
Placement Location
50½"
(G0870)
37½"
Assembly of Model G0869/G0870 consists of
installing the fence, table extension, and blade
guard/spreader with anti-kickback pawls.
Additionally, the roller stand that comes with
Model G0870 must be assembled and the saw
mounted to it.
Installing Fence & Table Extension
1. Place fence on rails with fence mounting
holes positioned over (3) pre-installed mounting screws, then tighten fence lock knob to
secure (see Figure 11).
Fence Mounting Hole/
Mounting Screws (1 of 3)
Fence
Lock
Knob
44½"
(G0869)
Figure 10. Minimum working clearances.
Children and visitors may be
seriously injured if unsuper-
Lock entrances to the shop
power connection to prevent
unsupervised use.
Model G0869/G0870 (Mfd. Since 06/20)
Figure 11. Fence installed.
2. Attach table extension rest to (2) table exten-
sion shafts using (2) 6mm flat washers and
(2) M6-1 x 10 Phillips head screws (see
Figure 12).
Insert table extension shafts into mounting
3.
holes on rear of machine (see Figure 12).
Thread (2) table extension lock knobs into
4.
locations shown in Figure 12.
Shaft (1 of 2)
Lock Knob
x 2
Figure 12. Table extension partially installed.
Rest
(1 of 2)
Mounting Hole
(1 of 2)
-19-
Tip saw on its side, then install (2) cotter pins,
5.
one in each table extension shaft, as shown
in Figure 13.
4. Insert blade guard/spreader into spreader/
riving knife clamp (see Figure 15). Ensure
holes in spreader align with bumps inside
clamp.
Cotter Pin
Shaft
Figure 13. Installing cotter pin on one of two
table extension shafts inside saw cabinet.
The blade guard/spreader reduces the risk
of laceration and amputation injuries and
MUST always be installed on the saw for all
normal through cuts. For more information
on the blade guard/spreader and how to use
it, refer to Page 28.
Installing Blade Guard/Spreader with
Anti-Kickback Pawls
DISCONNECT MACHINE FROM POWER!
1.
Insert Spreader Here
Holes In
Spreader
Figure 15. Spreader mounting location.
5. Move lock lever down to secure blade guard/
spreader, then tug blade guard/spreader up
to make sure it is locked in place.
6.
Loosen blade guard knob (see Figure 16),
slide upper blade guard assembly toward
front of saw, and remove it from spreader.
Blade Guard
Knob
2. Remove table insert, then raise blade all the
way up.
Move lock lever up to release spreader/riving
3.
knife clamp (see Figure 14).
Lock Lever
Spreader/Riving
Knife Clamp
Figure 14. Location of spreader/riving knife
clamp and lock lever.
-20-
Figure 16. Location of blade guard knob for
installing anti-kickback pawls.
Model G0869/G0870 (Mfd. Since 06/20)
7. Insert front of pawl assembly into spreader
where shown in Figure 17, then pivot back of
pawl assembly down and snap in place.
Mounting Table Saw to Roller Stand
(G0870 Only)
1. Push leg lock buttons in and unfold legs until
lock buttons click into place in holes shown in
Figure 19.
Pawl
Assembly
Figure 17. Installing anti-kickback pawls onto
spreader.
8. Re-install upper blade guard assembly and
tighten blade guard knob (see Figure 16).
Assembling Roller Stand (G0870)
1. Attach (2) wheels to axle with (2) 8mm flat
washers and (2) M8-1.25 lock nuts (see
Figure 18).
Attach left handle to stand body with (2)
2.
M8-1.25 x 16 button head cap screws (see
Figure 18).
Leg Lock Button
(1 of 4)
Leg (1 of 4)
Figure 19. Location of stand legs, leg lock
buttons, and leg lock holes.
2. Place table saw unit on stand and secure
with (4) M8-1.25 x 40 carriage bolts, (4) 8mm
flat washers, and (4) M8-1.25 lock nuts (see
Figure 20).
Note: The table saw can mount to the stand
facing either direction—with the stand wheels
oriented to the left or to the right.
Hole
(1 of 4)
Attach right handle to stand body with (4)
3.
M8-1.25 x 40 button head cap screws and
(4) M8-1.25 lock nuts (see Figure 18).
Left Handle Right Handle
x 2
x 2
Figure 18. Roller stand assembly.
Model G0869/G0870 (Mfd. Since 06/20)
x 4
x 4
Figure 20. Model G0869 mounted on Model
G0871 Roller Stand.
-21-
Dust Collection
DO NOT start machine until all preceding
setup instructions have been performed.
Operating an improperly set up machine
Serious injury or death can result from
Once assembly is complete, test run the machine
to ensure it is properly connected to power and
safety components are functioning correctly.
If you find an unusual problem during the test run,
immediately stop the machine, disconnect it from
power, and fix the problem BEFORE operating the
machine again. The
table in the
SERVICE section of this manual can help.
This machine creates a lot of wood chips/
dust during operation. Breathing airborne
dust on a regular basis can result in permanent respiratory illness. Reduce your risk
by wearing a respirator and capturing the
dust with a dust-collection system.
Test Run
Troubleshooting
Minimum CFM at Dust Port: 150 CFM
Do not confuse this CFM recommendation with
the rating of the dust collector. To determine the
CFM at the dust port, you must consider these
variables: (1) CFM rating of the dust collector,
(2) hose type and length between the dust collector and the machine, (3) number of branches
or wyes, and (4) amount of other open lines
throughout the system. Explaining how to calculate these variables is beyond the scope of
this manual. Consult an expert or purchase a
good dust collection "how-to" book.
To connect dust collection system to machine:
1
Fit the 2
1.
shown in Figure 21, and secure in place with
a hose clamp.
⁄2" dust hose over the dust port, as
The Test Run consists of verifying that the motor
powers up and runs correctly.
using this machine BEFORE understanding
its controls and related safety information.
DO NOT operate, or allow others to operate,
machine until the information is understood.
may result in malfunction or unexpected results that can lead to serious injury,
death, or machine/property damage.
To test run machine:
Figure 21. Dust hose attached to dust port.
2. Tug the hose to make sure it does not come
off. Note: A tight fit is necessary for proper
performance.
-22-
Clear all setup tools away from machine.
1.
2. Connect machine to power supply.
3. Turn machine ON, verify motor operation,
and then turn machine OFF.
The motor should run smoothly and with-
out unusual problems or noises. If machine
does not run smoothly, or you notice unusual
problems or noises, immediately disconnect
machine from power and call Tech Support
for help.
Model G0869/G0870 (Mfd. Since 06/20)
SECTION 4: OPERATIONS
ing loss can occur while operating this
To reduce your risk of
serious injury, read this
entire manual BEFORE
The purpose of this overview is to provide the novice machine operator with a basic understanding
of how the machine is used during operation, so
the
discussed later
in this manual
Due to the generic nature of this overview, it is
not intended to be an instructional guide. To learn
more about specific operations,
manual,
training from experienced
machine operators
outside of this manual by reading "how-to" books,
trade magazines, or websites.
Operation Overview
machine controls/components
are easier to understand.
To complete a typical operation, the operator
does the following:
Examines workpiece to make sure it is suit-
1.
able for cutting.
Adjusts blade tilt, if necessary, to correct
2.
angle for desired cut.
Adjusts blade height no more than 1⁄4" higher
3.
than thickness of workpiece.
read this entire
seek additional
, and do additional research
using machine.
Eye injuries, respiratory problems, or hear-
tool. Wear personal protective equipment to
reduce your risk from these hazards.
Adjusts fence to desired width of cut, then
4.
locks it in place.
Checks outfeed side of machine for proper
5.
support and to make sure workpiece can
safely pass all the way through blade without
interference.
Puts on safety glasses, respirator, and hear-
6.
ing protection, and locates push sticks/blocks
if needed.
Starts saw.
7.
8. Feeds workpiece all the way through blade
while maintaining firm pressure on workpiece
against table and fence, and keeping hands
and fingers out of blade path and away from
blade.
Stops machine immediately after cut is
9.
complete.
If you are not experienced with this type
of machine, WE STRONGLY RECOMMEND
that you seek additional training outside of
this manual. Read books/magazines or get
formal training before beginning any projects. Regardless of the content in this section, Grizzly Industrial will not be held liable
for accidents caused by lack of training.
Model G0869/G0870 (Mfd. Since 06/20)
-23-
Workpiece
• Material Type: This machine is intended for
cut metal, glass, stone, tile, etc.; cutting these
•
t
•
Loose knots can
•
Cutting wood with a
sary wear on the blades, increases the risk of
•
Workpieces with exces-
•
Slightly cupped workpieces
pieces supported on the bowed side will rock
during the cut, which could cause kickback.
Examples of non-through cuts include dadoes
and rabbets. Non-through cuts have a higher
risk of injury from kickback because the blade
guard must be removed. However, the riving knife
MUST be installed because it still provides some
protection.
IMPORTANT:
with a dado blade, do not attempt to cut the full
depth in one pass. Instead, take multiple light
passes to reduce the load on the blade.
A dado blade smaller than 10
will require removal
of the riving knife, because the riving knife will be
higher than the blade.
A non-through cut is a sawing operation where
the blade does not protrude above the top face of
the wood stock, as shown in the
Non-Through &
Inspection
Some workpieces are not safe to cut on this
machine or may need to be modified before they
can be safely cut. Before cutting, inspect all
workpieces for the following:
cutting natural and man-made wood products, laminate-covered wood products, and
some plastics. Cutting drywall or cementitious backer board creates extremely fine
dust and may reduce the life of the motor
bearings. This machine is NOT designed to
materials with a table saw greatly increases
the risk of injury and damage to the saw or
blade.
Foreign Objects: Nails, staples, dirt, rocks
and other foreign objects are often embedded in wood. While cutting, these objects
can become dislodged and hit the operator,
cause kickback, or break the blade, which
might then fly apart. Always visually inspect
your workpiece for these items. If they can’
be removed, DO NOT cut the workpiece.
Through Cuts
Non-Through Cuts
Figure below.
Figure 22. Example of a non-through cut.
When making non-through cuts
Large/Loose Knots:
become dislodged during the cutting operation. Large knots can cause kickback and
machine damage. Choose workpieces that
do not have large/loose knots or plan ahead
to avoid cutting through them.
Wet or “Green” Stock:
moisture content over 20% causes unneces-
kickback, and yields poor results.
Excessive Warping:
sive cupping, bowing, or twisting are dangerous to cut because they are unstable and
may move unpredictably when being cut.
Minor Warping:
can be safely supported with cupped side
facing the table or fence; however, work-
"
-24-
Model G0869/G0870 (Mfd. Since 06/20)
Crosscut blade features:
•
•
•
•
This section on blade selection is by no means
comprehensive. Always follow the saw blade
manufacturer's recommendations to ensure safe
and efficient operation of your table saw.
Ripping Blade Features:
•
•
•
•
Through Cuts
A through cut is a sawing operation in which the
workpiece is completely sawn through, as shown
in the
. Examples of through cuts are
rip cuts, cross cuts, miter cuts, and beveled cuts.
The blade guard assembly MUST be used when
performing through cuts.
Figure below
Figure 23. Example of a through cut (blade
guard not shown for illustrative clarity).
Blade Requirements
Blade Selection
Best for cutting with the grain
20-40 teeth
Flat-top ground tooth profile
Large gullets for large chip removal
Flat
Top
Blade
When choosing a main blade, make sure the
blade size meets the requirements listed below.
The thickness of the blade body and teeth can be
measured with calipers or any precision measuring device.
Blade Size Requirements:
• Body Thickness: 0.063"–0.094" (1.8-2.4mm)
• Kerf (Tooth) Thickness: 0.102"–0.126"
(2.6-3.2mm)
• Riving Knife Thickness: 0.1" (2.5mm)
• Blade Size Required for Riving Knife: 10"
Figure 24. Ripping blade.
Best for cutting across the grain
60-80 teeth
Alternate top bevel tooth profile
Small hook angle and a shallow gullet
Alternate
Top
Bevel
Model G0869/G0870 (Mfd. Since 06/20)
Figure 25. Crosscutting blade.
-25-
Laminate blade features:
•
•
•
•
Combination blade features:
•
Designed to cut both with and across grain
•
•
•
•
cross-cut blade), then large and deep (similar
Thin Kerf Blade: A blade with thinner kerf than
a standard blade. Since the spreader/riving knife
included with this table saw is sized for standard
blades, thin kerf blades cannot be used on this
saw unless they meet the
specified in this manual; otherwise, they will
increase the risk of kickback.
Dado Blades
Stacked Dado Blade
Multiple
blades are stacked together to control the cutting
width.
are more expensive
than wobble blades, but typically produce higher
quality results.
Wobble Dado Blade:
mounted at
a slight angle on an arbor hub. The blade angle is
adjustable on the hub, and the width of the dado
cut is controlled by the angle setting of the blade.
40-50 teeth
Alternate top bevel and flat, or alternate top
bevel and raker tooth profile
Teeth are arranged in groups
Gullets are small and shallow (similar to a
to a ripping blade
Alternate
Top
Bevel
and
Flat
Blade Requirements
(see below):
Stacked dado blades
A single blade
Figure 26. Combination blade.
Best for cutting plywood or veneer
40-80 teeth
Triple chip tooth profile
Very shallow gullet
Figure 27. Laminate blade.
Triple
Chip
Blade
Figure 28. Stacked dado blade.
-26-
Model G0869/G0870 (Mfd. Since 06/20)
Blade Installation
Review this section, even if your saw blade came
pre-installed.
To remove & install blade:
DISCONNECT MACHINE FROM POWER!
1.
2. Raise arbor all the way up, then remove
table insert and blade guard/spreader (see
Page 28) or riving knife (see Page 31).
To reduce risk of injury, always disconnect
power to saw before changing blades. Since
blade is sharp, use extra care and wear
gloves when installing it.
4. While pressing arbor lock, use included arbor
wrench to loosen and remove arbor nut,
flange, and blade (see Figure 30). Arbor nut
has right-hand threads; rotate counterclockwise to loosen.
Figure 30. Example of removing table saw
blade.
Push arbor lock in (see Figure 29) and rotate
3.
existing blade until it locks in place (or rotate
arbor if no blade is installed).
Arbor Lock
5.
Install new blade, flange and arbor nut on
arbor, as shown in Figure 31, with teeth facing front of the saw.
Figure 29. Location of arbor lock.
Model G0869/G0870 (Mfd. Since 06/20)
Figure 31. Correct order of installation with teeth
facing the correct direction.
6. Re-install blade guard/spreader (see Page
28) or riving knife (see Page 31), and table
insert.
-27-
Blade Guard
Assembly
Spreader
The spreader is a metal plate that prevents the
newly cut kerf of the workpiece from pinching the
backside of the blade, causing kickback.
The term "blade guard" refers to the assembly
that consists of the clear polycarbonate shield,
the spreader, and the anti-kickback pawls on each
side of the spreader (see Figure 32). Each of
these components has important safety functions
during operation of the saw.
Clear Shield
Anti-Kickback
Pawl
Spreader
The spreader also acts as a barrier behind the
blade to shield hands from being pulled into the
blade if a kickback occurs.
In order to work properly, the spreader
cannot be bent or misaligned with the blade.
If the spreader gets accidentally bent, take
the time to straighten it or just replace
it. Using a bent or misaligned spreader
will increase the risk of kickback! Refer
to Page 53 to check or adjust spreader
alignment if necessary.
Figure 32. Blade guard assembly components.
Guard
The clear polycarbonate guard allows the operator to watch the blade cut the workpiece during
operation. This guard is designed to lift as the
workpiece is pushed into the blade and remain in
contact with the workpiece throughout the entire
cut.
The guard reduces injury risk by providing a barrier around the blade that prevents accidental
contact and contains flying wood chips.
To ensure that the guard does its job effectively,
the guard must always be in the downward position against the table during idle operation, and
the hinge mechanism must be maintained in good
working condition so the guard can freely pivot
up and down to accommodate the height of the
workpiece and return to the table surface.
-28-
Model G0869/G0870 (Mfd. Since 06/20)
Anti-Kickback Pawls
The anti-kickback pawls allow the workpiece
to travel in only one direction. If the workpiece
moves backwards, such as during a kickback, the
pawls will dig into the workpiece to slow or stop it.
To work properly, the pawls must return to their
resting position after pivoting, shown in Figure 33.
Pawl
Figure 33. Pawls in resting position.
If the pawls fail to return to the resting position, the
pivot area may need to be cleaned or the spring
may have been dislodged or broken and will need
to be fixed/replaced.
Removing Pawls
You might remove the pawls if you are concerned
about them scratching a delicate workpiece, or
if you believe that they will obstruct a narrow
workpiece and cause feeding difficulty or loss of
control. Use your best judgment before removing
the pawls, as they are provided for your safety.
We do not recommend removing pawls
for normal operations unless absolutely
necessary. In most situations, disabling
pawls will increase your risk of serious
personal injury in event of a kickback.
The pawls are sharp and can lacerate fingers
or hands. Use caution, and wear leather
gloves when handling the pawls to reduce
risk of injury.
To remove pawls:
DISCONNECT MACHINE FROM POWER!
1.
2. Loosen blade guard knob (see Figure 34),
slide upper blade guard assembly toward
front of saw, and remove it from spreader.
Blade Guard
Knob
Figure 34. Location of blade guard knob.
Model G0869/G0870 (Mfd. Since 06/20)
-29-
Push pawl release button, tilt back of pawl
3.
assembly up, then lift pawl assembly off of
spreader (see Figure 35).
Re-install upper blade guard assembly and
4.
tighten blade guard knob (see Figure 34 on
Page 29).
Pawl Release Button
Figure 35. Removing anti-kickback pawls.
Installing Pawls
To install the pawls, insert front of pawl assembly
into spreader where shown in Figure 36, then
pivot back of pawl assembly down and snap in
place. Re-install upper blade guard assembly
and tighten blade guard knob (see Figure 34 on
Page 29).
When to Use the Blade Guard
The blade guard assembly MUST always be
installed on the saw for all normal through cuts
(those where the blade cuts all the way through
the thickness of the workpiece). If the blade
guard is removed for specific operations, always
immediately replace it after those operations are
complete.
When Not to Use the Blade Guard
The blade guard cannot be used on any nonthrough cuts (those in which the blade does
not cut all the way through the thickness of the
workpiece).
IMPORTANT: Whenever the blade guard cannot
be used, the riving knife must be installed.
Sometimes the blade guard or its components
can get in the way when cutting very narrow
workpieces or other specialized cuts. Because
the blade guard is provided to decrease your risk
of injury, it should not be used if it gets in the way
of making a safe cut. Use good judgment!
Figure 36. Installing anti-kickback pawls.
-30-
Model G0869/G0870 (Mfd. Since 06/20)
Riving Knife
The riving knife works in the same manner as
the spreader on the blade guard assembly. It is a
metal plate that prevents the newly cut workpiece
from pinching the backside of the blade and causing kickback.
The key difference between the spreader and the
riving knife is that the riving knife mounts below
the blade's highest point of rotation, as shown in
Figure 37.
To ensure that riving knife works safely, it
MUST be aligned with and correctly adjusted to blade. Refer to Page 53 to check or
adjust riving knife alignment.
How to Install the Riving Knife
The riving knife is installed into the spreader/riving
knife clamp in the same way as the blade guard/
spreader (see Figure 39). Refer to Page 20 for
blade guard assembly/installation instructions.
Minimum 1mm
Maximum 5mm
Figure 37. Height difference between riving knife
and blade.
The height difference between the riving knife and
the blade allows the workpiece to pass over the
blade during non-through cuts (those in which the
blade does not cut all the way through the thickness of the workpiece).
The riving knife acts as a barrier behind the blade
to reduce the risk of hands being pulled into the
blade if a kickback occurs.
The riving knife must be kept within the range
shown in Figure 38. For that reason, we only
recommend using a 10" blade for operations that
require use of the riving knife.
Top Distance
Minimum 3mm
Maximum 8mm
Bottom Distance
Minimum 3mm
Maximum 8mm
Figure 38. Allowable top and bottom distances
between riving knife and blade.
Height Difference
Riving
Knife
Spreader/
Riving Knife
Clamp
Figure 39. Riving knife installed.
When to Use the Riving Knife
Use the riving knife for all non-through cuts made
with a standard table saw blade (i.e., dadoes or
rabbet cuts, and when using a tenoning jig), or
when using a 10" diameter dado blade.
Also, use the riving knife for operations where the
blade guard or its components get in the way of
safe operation, such as with very narrow cuts.
When Not to Use the Riving Knife
Do not use the riving knife with a dado blade that
has a diameter smaller than 10". Otherwise, the
riving knife height will exceed the blade height and
the workpiece will hit the riving knife during the
cut, forcing the operator into a dangerous situation of trying to turn the saw off with the workpiece
stuck halfway through the cut.
In addition, although it is possible to use the riving knife for through-cutting operations, the blade
guard offers far more injury protection and risk
reduction than the riving knife. Therefore, we
strongly recommend that you use the blade
guard instead of the riving knife for through cuts.
Model G0869/G0870 (Mfd. Since 06/20)
-31-
Ripping
"Ripping" means cutting with the grain of a
natural wood workpiece. In man-made materials
such as MDF or plywood, ripping means cutting
lengthwise.
Serious injury can be caused by kickback.
Kickback is a high-speed ejection of stock
from table saw toward an operator. The
operator or bystanders may be struck by flying stock, or operator’s hands can be pulled
into blade during kickback.
To make a rip cut:
1. Review Preventing Kickback on Page 14
and take necessary precautions to reduce
likelihood of kickback.
6. Set fence to desired width of cut on scale.
. Adjust blade height so highest saw tooth pro-
7
trudes no more than
. Set up safety devices such as featherboards
8
or other anti-kickback devices, making sure
no safety devices are contacting blade.
Plug saw into power source, turn it ON, and
9.
allow it to reach full speed.
Note: Jointed edge of workpiece must slide
against fence during cutting operation.
. Use push stick to feed workpiece through
10
saw blade, as shown in Figure 41, until
workpiece is completely beyond saw blade.
1
⁄4" above workpiece.
Workpiece
2. If using natural wood, joint one long edge of
workpiece on a jointer.
3. DISCONNECT MACHINE FROM POWER!
4. Ensure that blade guard/spreader is installed.
5. For typical rip cuts, place narrow rip fence
attachment in up position; for rip cuts less
than 1" wide, place the narrow rip fence in the
down position (see Figure 40).
Narrow Rip Fence
In Up Position
Featherboard
Figure 41. Typical ripping operation.
Turn saw OFF and allow blade to come to
a complete stop before removing cutoff
piece. Failure to follow this warning could
result in severe lacerations or amputation.
Narrow Rip Fence
In Down Position
Figure 40. Narrow rip fence positions.
-32-
Keep blade guard installed and in down
position. Failure to do this could result in
serious personal injury or death.
Model G0869/G0870 (Mfd. Since 06/20)
Crosscutting Miter Cuts
"Crosscutting" means cutting across the grain of a
natural wood workpiece, usually with a miter saw.
In other man-made materials, such as MDF or
plywood, crosscutting means cutting across the
width of the workpiece.
To make a crosscut using a miter gauge:
1. DISCONNECT MACHINE FROM POWER!
2. Ensure that blade guard/spreader is installed.
3. To avoid kickback, move rip fence aside and
position miter gauge, adjusted to 90°, in a
miter slot.
4. Adjust blade height so teeth protrude no
more than
5. Slide miter gauge near blade and adjust
workpiece so blade will cut on waste side of
line.
1
⁄4" above workpiece.
A miter is an angled crosscut. Miters are usually
cut in the same manner as crosscuts, using the
miter gauge and a predetermined mark on the
workpiece.
To perform a miter cut:
DISCONNECT MACHINE FROM POWER!
1.
Ensure that blade guard/spreader is installed.
2.
Determine angle of cut. If angle needs to be
3.
very precise, use a protractor to set miter
gauge to blade.
Place face of miter gauge against edge
4.
of workpiece and place bar across face of
workpiece. Use bar as a guide to mark your
cut, as shown in Figure 43.
6. Plug in table saw, turn it ON, and allow it to
reach full speed.
7. Hold workpiece firmly against face of miter
gauge (as shown in Figure 42), and ease it
through blade until workpiece is completely
past saw blade.
Figure 42. Typical crosscutting operation.
Figure 43. Example of marking miter line.
5. Place miter gauge back into slot and hold
workpiece firmly against miter gauge body.
Slide miter gauge near blade and adjust
workpiece so blade will cut on waste side of
line.
Proceed to make cut in same manner as
6.
described in Crosscutting instructions.
Turn saw OFF and allow blade to come to
a complete stop before removing cutoff
piece. Failure to follow this warning could
result in severe lacerations or amputation.
Model G0869/G0870 (Mfd. Since 06/20)
-33-
Blade Tilt/Bevel Cuts
Commonly used in furniture joinery, a dado is a
straight channel cut in the face of the workpiece.
Dadoes are "non-through" cuts that can be made
with a dado blade or a standard saw blade. The
Figure
shows a cutaway view of a dado cut
being made with a dado blade.
When the blade tilt collar bolts are properly adjusted (as described starting on Page 50), the blade
tilt handwheel allows the operator to tilt the blade
to the left, between 0° and 45°. This is used most
often when cutting bevels, compound miters, or
chamfers. Figure 44 shows an example of the
blade when tilted to 45°.
Figure 44. Example of blade tilted to 45° for
bevel cutting (blade guard removed for clarity).
The Model G0869/G0870 can accommodate dado
blades up to 10" in diameter (see Accessories on
Page 44). However, you MUST install the included
riving knife while using a 10" diameter dado blade,
as it provides a barrier behind the blade and
reduces the risk of hands being pulled into the
blade if kickback occurs.
DO NOT use the riving knife if you install a dado
blade smaller than 10" in diameter. Otherwise,
the riving knife height will exceed the blade height
and the workpiece will hit the riving knife during
the cut, forcing the operator into a dangerous
situation and trying to turn the saw off with the
workpiece stuck halfway through the cut.
Note: You MUST use a dado insert for this opera-
tion. This item does not come with model G0869/
G0870, however, it can be purchased as an aftermarket accessory (see Page 44).
Installing a Dado Blade
1. DISCONNECT MACHINE FROM POWER!
2. Remove table insert, blade guard assembly
or riving knife, arbor nut, flange, and saw
blade.
Dado Cutting
below
Dado Blade
Workpiece
Figure 45. Example of a dado being cut with a
dado blade.
Fence
3. Attach and adjust dado blade system according to dado blade manufacturer’s instructions, and secure with arbor flange and arbor
nut.
4. Install dado table insert.
DO NOT make through cuts with a dado
blade. The extra width of a dado blade
will increase the risk of kickback during a
through cut. Dado blades are only intended
for non-through cuts. Failure to heed this
warning could result in serious injury.
Never try to cut a warped board by holding it down against the table. If kickback
occurs, your hand could be pulled into the
blade, resulting in accidental contact with
the rotating blade, causing severe lacerations or amputation.
-34-
Model G0869/G0870 (Mfd. Since 06/20)
The Figure below demonstrates the sequential
process of making multiple, light cuts that get
progressively deeper. The actual number of cuts
used should be determined by workpiece hardness, total dado depth, and feed rate. In general, if
you hear the motor slow down during the cut, you
are cutting too deep or feeding too fast.
Cutting Dadoes with a Dado Blade
Because dado blades are much wider than standard blades, they place a greater amount of force
against the workpiece when cutting. This additional force increases the risk of kickback, requiring
the operator to take additional steps when cutting
to keep their injury risk at an acceptable level.
Dado blades have a higher risk of kickback
than normal blades because their larger size
applies stronger forces to the workpiece.
This risk increases relative to the depth and
width of the cut. To minimize your risk of
serious personal injury, ensure that stock
is flat and straight, and make multiple light
cuts (rather than one deep cut) to achieve
the desired cutting depth.
To cut a dado with a dado blade:
1. DISCONNECT MACHINE FROM POWER!
Adjust dado blade to desired depth of cut.
2.
Adjust distance between fence and inside
3.
edge of blade, as shown in Figure 45 on
Page 34, to dado length of a workpiece.
— If dadoing across workpiece, use miter
gauge and carefully line up desired cut
with dado blade. To reduce kickback, DO
NOT use fence in combination with miter
gauge.
Reconnect saw to power source.
4.
Turn saw ON. Blade should run smoothly,
5.
with no vibrations.
When blade has reached full speed, perform
6.
test cut with scrap piece of wood.
Dado Blade
Workpiece
Cut 1
Cut 2
Workpiece
Cut 3
Workpiece
Finished
Dado Cut
Workpiece
Fence
Fence
Fence
Fence
If cut is satisfactory, repeat cut with actual
7.
workpiece.
Cutting Dadoes with a Standard
Blade
A ripping blade (described on Page 25) is typically
the best blade to use when cutting dadoes with a
standard blade because it removes sawdust very
ef ficiently.
To use a standard saw blade to cut dadoes:
DISCONNECT MACHINE FROM POWER!
1.
2. Mark width of dado cut on workpiece. Include
marks on edge of workpiece so cut path can
be aligned when workpiece is lying on table.
. Raise blade up to desired depth of cut (depth
3
of dado channel desired).
. Set saw up for type of cut you need to make,
4
depending on whether it is a rip cut (Page 32)
or crosscut (Page 33).
Figure 46. Example of dado being cut with
multiple light cuts, instead of one deep cut.
Model G0869/G0870 (Mfd. Since 06/20)
-35-
5.
Align blade to cut one side of dado, as shown
in Figure 47.
Cut 1
Workpiece
Figure 47. First cut for a single-blade dado.
6. Reconnect saw to power source and turn saw
ON. Allow blade to reach full speed, then perform cutting operation.
Repeat cutting operation on other side of
7.
dado, as shown in Figure 48.
Blade
Fence
Rabbet Cutting
Commonly used in furniture joinery, a rabbet is an
L-shaped groove cut in the edge of the workpiece.
Rabbets can be cut with either a dado blade or a
standard saw blade.
Rabbet cutting on the edge of the workpiece with
a dado blade requires a sacrificial fence (see
Figure 50). Make the sacrificial fence the same
length as the fence and
fence with screws or clamps, making sure they
are all secure and tight. Raise the blade into the
sacrificial fence to the height needed.
Rip Fence
3
⁄4" thick. Attach it to the
Sacrificial
Fence
Cut 2
Workpiece
Figure 48. Second cut for a single-blade dado.
. Make additional cuts (see Figure 49) in cen-
8
ter of dado to clear out necessary material.
Dado is complete when channel is completely cleared out.
Blade
Fence
Cuts 3+
Fence
Workpiece
Figure 49. Additional single-blade dado cuts.
Dado Insert
Blade Cut-Out
Figure 50. Example of sacrificial fence.
When using a dado blade, the included dado table
insert must be installed and used during rabbeting
operations.
Dado blades have a higher risk of kickback
than normal blades because their larger size
applies stronger forces to the workpiece.
This risk increases relative to the depth and
width of the cut. To minimize your risk of
serious personal injury, ensure that stock
is flat and straight, and make multiple light
cuts (rather than one deep cut) to achieve
the desired cutting depth.
-36-
Model G0869/G0870 (Mfd. Since 06/20)
Always use push sticks, featherboards,
push paddles and other safety accessories
whenever possible to increase safety and
control during operations which require
that blade guard be removed from saw.
ALWAYS replace blade guard after dadoing
is complete.
Cutting Rabbets with a Standard
Blade
A ripping blade is typically the best blade to use
for cutting rabbets when using a standard blade
because it removes sawdust very efficiently. (See
Page 25 for blade details.) Also, a sacrificial fence
is not required when cutting rabbets with a standard blade.
To cut rabbets with a standard blade:
Cutting Rabbets with a Dado Blade
DISCONNECT MACHINE FROM POWER!
1.
2. Adjust dado blade to height needed for rab-
beting operation. When cutting deep rabbets,
take more than one pass to reduce risk of
kickback.
Adjust fence and align workpiece to perform
3.
cutting operation, as shown in Figure 51.
Sacrificial Fence
Dado Blade
Fence
Workpiece
DISCONNECT MACHINE FROM POWER!
1.
2. Ensure that riving knife and standard table
insert are installed.
Mark width of rabbet cut on edge of workpiece,
3.
so you can clearly identify intended cut while
it is laying flat on saw table.
Raise blade up to desired depth of cut (depth
4.
of rabbet channel desired).
Stand workpiece on edge, as shown in
5.
Figure 52, then adjust fence so blade is
aligned with inside of your rabbet channel.
Blade
Workpiece
Fence
Figure 51. Rabbet cutting.
4.
Reconnect saw to power source and turn saw
ON. When blade has reached full speed, perform a test cut with a scrap piece of wood.
— If cut is satisfactory, repeat cut with
workpiece.
Model G0869/G0870 (Mfd. Since 06/20)
Figure 52. Example of rabbet cutting with a
standard blade.
— If workpiece is very tall, or is unstable
when placed against fence, lay it flat on
table and use a dado blade to perform rabbet cut.
-37-
6.
Reconnect saw to power source, then per-
form cut.
Lay workpiece flat on table, as shown in
7.
Figure 53, adjust saw blade height to inter-
sect with first cut, then perform second cut to
complete rabbet.
Blade
Fence
Workpiece
45
DO NOT place a tall board on edge to perform a rabbet cut with a standard blade.
Workpieces that are too tall to properly support with fence can easily shift during operation and cause kickback. Instead, place
stock flat on saw and perform rabbet cut
with a dado blade, as instructed on Page 37.
Figure 53. Example of second cut to create a
rabbet.
-38-
Model G0869/G0870 (Mfd. Since 06/20)
SECTION 5: SHOP-MADE SAFETY
ACCESSORIES
Featherboards
We recommend using a bandsaw for making
Easily made from scrap stock, featherboards
provide an added degree of protection against
kickback, especially when used together with
push sticks. They also maintain pressure on the
workpiece to keep it against the fence or table
while cutting, which makes the operation easier
and safer because the cut can be completed without the operator’s hands getting near the blade.
The angled ends and flexibility of the fingers allow
the workpiece to move in only one direction.
Making a Featherboard
This sub-section covers the two basic types of
featherboards: 1) Those secured by clamps, or 2)
those secured with the miter slot.
Material Needed for Featherboard
3
Hardwood
Hardwood
Additional Material Needed for Mounting
Featherboard in Miter Slot
Hardwood
Wing Nut
Flat Head Screw
Flat Washer
To make a featherboard:
⁄4" x 3" x 10" (Minimum)
3
⁄4" x 6" x 28" (Maximum) ..................1
3
⁄8" x (Miter Slot Width) x 5"L ...........1
1
/4"-20 ..................................................1
1
⁄4"-20 x 2" ...............................1
1
⁄4"-20..............................................1
fingers in the next step because it tends to
be safer. A table saw can be used, but it will
over-cut the underside of the ends, produce
a thicker kerf, and require you to stop the
blade half-way through the cut, which can
be dangerous.
3.
Make a series of end cuts with the grain
3
⁄8"–1⁄4" apart and 2"–3" long, as shown in
Figure 54 (A). Alternatively, start cuts at
2"-3" deep, then make them progressively
deeper, as shown in Figure 54 (B).
10" (Minimum)
30°
3
A
B
Figure 54. Patterns for featherboards
(top view shown).
⁄8"
2"-3"
3
⁄8"
Initial Cut
1
⁄16"-1⁄8"
2"-3"
Kerf
1
⁄16"-1⁄8"
Progressively
Longer Cuts
Kerf
Cut a hardwood board approximately 3⁄4" thick
1.
to size. The length and width of the board
can vary according to your design. Most
featherboards are 10"–28" long and 3"–6"
wide. Make sure the wood grain runs parallel with the length of the featherboard, so the
fingers you will create in Step 3 will bend
without breaking.
Cut a 30º angle at one end of the board.
2.
Model G0869/G0870 (Mfd. Since 06/20)
IMPORTANT: Cuts made across the grain result
in weak fingers that easily break when flexed.
When made correctly, the fingers should withstand flexing from moderate pressure. To test the
finger flexibility, push firmly on the ends with your
thumb. If the fingers do not flex, they are likely too
thick (the cuts are too far apart).
Only Steps 1–3 are required to make a
clamp-mounted featherboard. Refer to
Page 41 for instructions on clamping.
-39-
Rout a 1⁄4"–3⁄8" wide slot 4"–5" long in
4.
workpiece and 1"–2" from short end of featherboard (see Figure 55).
1
/4"-3/8" Slot
1"-2"
4"-5"
Figure 55. Slot routed in featherboard.
Cut a miter bar approximately 5" long that will
5.
fit in table miter slot, as shown in Figure 56.
Mark a 4" line through center of countersunk
7.
hole in center, then use a jig saw with a narrow blade to cut it out.
Assemble miter bar and featherboard with
8.
a 1⁄4"-20 x 2" flat head screw, flat washer, and a wing nut or a star knob (see
Figure 57). Congratulations! Your featherboard is complete.
Wing Nut
(Side View)
Flat Washer
Featherboard
Miter Bar
(Top View)
5"
3
/8"
1
/4" Hole
Countersink on Bottom
4" Slot
(Side View)
5"
Figure 56. Miter bar pattern.
Tip: Consider making miter bar longer for
larger featherboards—approximately half the
length of total featherboard—to support force
applied to the featherboard during use.
6.
Drill a 1⁄4" hole in center of bar, then counter-
sink bottom to fit a
1
⁄4"-20 flat head screw.
Flat Head Screw
Figure 57. Assembling miter slot featherboard
components.
Note: The routed slot, countersink hole, and
flat head screw are essential for miter bar to
clamp into miter slot. When wing nut is tightened, it will draw flat head screw upward into
countersunk hole. This will spread sides of
miter bar and force them into walls of miter
slot, locking featherboard in place.
Tip: The length of the flat head screw depends
1
on thickness of featherboard—though 1
⁄2" to
2" lengths usually work.
Now, proceed to Mounting Featherboard in
Miter Slot on Page 41.
-40-
Model G0869/G0870 (Mfd. Since 06/20)
Mounting Featherboards w/Clamps
1.
Lower saw blade, then adjust fence to desired
width and secure it.
Mounting Featherboard in Miter Slot
1. Lower saw blade, then adjust fence to desired
width and secure it.
Place workpiece against fence, making sure
2.
it is 1" in front of the blade.
Place a featherboard on table away from
3.
blade so all fingers point forward and contact
workpiece (see Figure 58).
Fence Featherboard
Clamp
Clamp
Table
Featherboard
Figure 58. Example of featherboards secured
with clamps.
Place workpiece evenly against fence, mak-
2.
ing sure it is 1" in front of blade.
Slide featherboard miter bar into miter slot,
3.
making sure fingers slant toward blade, as
shown in Figure 59.
Blade
Featherboard
Figure 59. Featherboard installed in miter slot
and supporting workpiece for ripping cut.
4. Secure featherboard to table with a clamp.
5. Check featherboard by pushing it with your
thumb to ensure it is secure.
— If featherboard moves, tighten clamp
more.
Optional: If cutting long workpieces, it may
6.
be beneficial to use a second featherboard
attached to fence to keep board firmly against
table while feeding.
4.
Position fingered edge of featherboard
against edge of workpiece, so that all fingers
contact workpiece. Slide featherboard toward
blade until first finger is nearly even with end
of workpiece, which should be 1" away from
blade.
Double-check workpiece and featherboard
5.
to ensure they are properly positioned, as
described in Step 4. Then secure featherboard to table. Check featherboard by hand
to make sure it is tight.
Note: The featherboard should be placed
firmly enough against workpiece to keep it
against fence but not so tight that it is difficult
to feed workpiece.
Model G0869/G0870 (Mfd. Since 06/20)
-41-
Push Sticks
When used correctly, push sticks reduce the risk
of injury by keeping hands away from the blade
while cutting. In the event of an accident, a push
stick can also absorb damage that would have
otherwise happened to hands or fingers.
Using a Push Stick
Use push sticks whenever your hands will get
within 12" of the blade. To maintain control when
cutting large workpieces, start the cut by feeding
with your hands then use push sticks to finish
the cut, so your hands are not on the end of the
workpiece as it passes through the blade.
Feeding: Place the notched end of the push stick
against the end of the workpiece (see Figure 61
below), and move the workpiece into the blade
with steady downward and forward pressure.
Supporting: A second push stick can be used to
keep the workpiece firmly against the fence while
cutting. When using a push stick in this manner,
only apply pressure before the blade; otherwise,
pushing the workpiece against or behind the
blade will increase the risk of kickback (see "Push
Stick Prohibition Zone" in Figure 60 below).
Push Stick
Prohibition
Zone
Push Stick
Store Push
Stick Here
for Easy
Access
Supporting
Blade
Path
Push Stick
Feeding
Figure 60. Using push sticks to rip narrow stock.
Making a Push Stick
Use this template to make
90º
Cut here to
1
⁄4" stock
push
Cut here to push 1⁄2" stock
Notch for placing on
corners of workpieces
MATERIAL: Only use
hardwood, sturdy plywood,
or high-density plastic. Do
not use softwood that may
break under pressure or
1
⁄2" Grid
metal that can break teeth
from the blade!
your own push stick.
15
Notch to help
prevent hand
from slipping
3
/
4
" Minimum Length
SANDING: Sand
edges to remove
rough edges and
increase comfort.
Figure 61. Side view of a push stick in-use.
SIZING: Push stick
must be at least 15
1
long. Use
⁄2"–3⁄4" thick
material.
3
⁄4"
-42-
Figure 62. Template for a basic shop-made push stick (not shown at actual size).
Model G0869/G0870 (Mfd. Since 06/20)
Push Blocks
When used correctly, a push block reduces the
risk of injury by keeping hands away from the
blade while cutting. In the event of an accident,
a push block often takes the damage that would
have otherwise happened to hands or fingers.
Using a Push Block
A push block can be used in place of or in addition to a push stick for feeding workpieces into the
blade. Due to their design, push blocks allow the
operator to apply firm downward pressure on the
workpiece that could not otherwise be achieved
with a push stick.
The push block design on this page can be used
in two different ways (see Figure 65). Typically,
the bottom of the push block is used until the end
of the workpiece reaches the blade.
The notched end of the push block is then used
to push the workpiece the rest of the way through
the cut, keeping the operator's hands at a safe
distance from the blade. A push stick is often
used at the same time in the other hand to support the workpiece during the cut (see Using a
Push Stick on Page 42).
Push Stick
Prohibition
Zone
Push Stick
Supporting
Blade
Path
Push
Block
Feeding
Figure 64. Using a push block and push stick to
make a rip cut.
Making a Push Block
Use this template to make your own push block.
Figure 63. Side view of a push block in use.
Notch for use
as a push stick
CAUTION: Only use hardwood, sturdy plywood,
or high-density plastic. Do not use softwood that
may break under pressure or metal that can break
teeth from the blade!
Handle for
firm grip
Make push block with
1
⁄2"–3⁄4" thick material
CAUTION: Bottom
of handle must be
at least 4
" above
bottom of push
block to keep
hand away
from blade.
4"
1
/4"–1/2"
1
⁄2" Grid
Figure 65. Template for a shop-made push block (shown at 50% of full size).
Model G0869/G0870 (Mfd. Since 06/20)
Lip for pushing workpiece
9"−10" Minimum Length
-43-
ACCESSORIES
Installing unapproved accessories may
order online at www.grizzly.com or call 1-800-523-4777
SECTION 6: GRIZZLY
AFTERMARKET ACCESSORIES
cause machine to malfunction, resulting in
serious personal injury or machine damage.
To reduce this risk, only install accessories
recommended for this machine by Grizzly.
NOTICE
Refer to our website or latest catalog for
additional recommended accessories.
For G0869:
G0871—Roller Stand
This stand is the perfect complement to the
G0869 Portable Table Saw. It quickly and easily
folds up, allowing access to the built-in rollers, and
features an integrated handle for easy mobility
around the jobsite. 24" x 37" footprint.
D3122—Push Stick
This essential safety item keeps hands a safe
distance from the blade while maintaining control
of the workpiece against the table and fence. An
absolute necessity when running narrow stock.
Durable handle is designed for maximum control.
Measures 13
T30542—Dado Insert for G0869/G0870
Dado Insert engineered for G0869 and G0870
portable table saws. Pre-cut throat—ready to use.
Features twist lock for tool-free operation and
positioning set screws to ensure a solid and precise fit in the table.
1
⁄2 " overall.
Figure 67. D3122 Push Stick.
Figure 68. T30542 Dado Insert for G0869/
Figure 66. G0871 Roller Stand for G0869.
-44-
Model G0869/G0870 (Mfd. Since 06/20)
G0870.
order online at www.grizzly.com or call 1-800-523-4777
Forrest Woodworker II Saw Blades
T20778—10", 2 0 Teeth
T20779—10", 40 Te eth
T23527—10", 48 Te eth
Hailed as the Cadillac of all blades, Forrest saw
blades have become legendary for their ability to
leave highly polished, finish-ready surfaces on
nearly everything they cut. Made in USA. With this
all-purpose blade for table saws you can rip and
crosscut rockhards and softwoods, resulting in a
smooth as sanded surface. With 20° face hook,
ply veneers will crosscut with no bottom splinter at
moderate feed rates. Double hard and 40% stronger C4 carbide will give up to 300% longer life
between sharpenings. Ends blade changing (one
blade does rip, combo and crosscut), second-
1
step finishing and cutting
⁄16" oversize to allow for
resurfacing. Buy and sharpen one blade instead
of 3 (24T rip, 50T combination and 80T crosscut).
5
⁄8" arbor, 1⁄8" kerf.
G2795—10" x 24T Stack Dado Set
These are some of the finest precision dado heads
available. Put them to work on wood, prefinished
materials, Formica® and other related products.
5
Fits standard
1
⁄8" to 13⁄16". Set includes (2) 24-tooth blades,
from
⁄8" arbors and width can be varied
(5) chippers, (12) shims: (4) .010" and (8) .020",
and blade carrier.
Figure 69. Forrest Woodworker II Saw Blade.
W1400—Push Block
Made of high-impact molded plastic, these safety
push blocks have a layer of friction rubber on the
bottom that grabs your workpiece as you press
down. We strongly recommend these for use with
jointers, router tables, shapers and table saws.
Measures 3" x 6".
Figure 70. W1400 Push Block.
Figure 71. G2795 10" x 24T Stack Dado Set.
D3096—Featherboard
Reduce the risk of kickback without the use of
clamps. These featherboards are designed to lock
3
⁄8" and 3⁄4" miter gauge slots and are adjust-
into
able for various stock widths.
Figure 72. D3096 Featherboard.
Model G0869/G0870 (Mfd. Since 06/20)
-45-
SECTION 7: MAINTENANCE
To reduce risk of shock or
accidental startup, always
disconnect machine from
power before adjustments,
Cleaning &
Protecting
Cleaning the Model G0869/G0870 is relatively
maintenance, or service.
Schedule
easy. Vacuum excess wood chips and sawdust,
and wipe off the remaining dust with a dry cloth.
If any resin has built up, use a resin-dissolving
cleaner to remove it.
For optimum performance from this machine, this
maintenance schedule must be strictly followed.
Ongoing
To maintain a low risk of injury and proper
machine operation, if you ever observe any of the
items below, shut down the machine immediately
and fix the problem before continuing operations:
• Loose mounting bolts/arbor nut.
• Damaged saw blade.
• Worn or damaged wires.
• Any other unsafe condition.
Weekly Maintenance
• Clean table surface and miter slot grooves.
• Clean and protect cast-iron table.
• Clean rip fence.
Monthly Check
• Clean/vacuum dust buildup from inside cabi-
net and off motor.
Every 6–12 Months
• Lubricate trunnion slides (Page 47).
• Lubricate blade height and fence rack &
pinion (Page 47).
Lubrication
It is essential to clean components before lubricating them because dust and chips build up on
lubricated components and make them hard to
move. Simply adding more grease to them will not
yield smooth-moving components.
Clean the components in this section with an oil/
grease solvent cleaner and shop rags.
If you thoroughly clean the components in this
section before lubricating them, the result will
be silky smooth movement when turning the
handwheels, which will result in much higher
enjoyment on your part!
The following are the main components that
need to be lubricated:
• Trunnion Slides
• Blade Height Rack & Pinion
• Front and Rear Fence Rack & Pinion
-46-
Model G0869/G0870 (Mfd. Since 06/20)
Trunnion Slides
Lubrication Type ... T26419 or NLGI#2 Equivalent
Amount
Lubrication Frequency
Clean out the front and rear trunnion slides with
mineral spirits and a rag, then apply grease into
each groove. Move the blade tilt back and forth to
spread the grease (see Figures 73–75).
..................................................1-2 Dabs
.....................6–12 Months
Rear
Trunnion
Slide
Front
Trunnion
Slide
Blade Height and Fence
Rack & Pinion Assemblies
Lubrication Type ... T26419 or NLGI#2 Equivalent
Amount
Lubrication Frequency
Clean away any built-up grime and debris from
the rack & pinion assemblies (see Figures 76–78)
with a wire brush, rags, and mineral spirits. Allow
the components to dry, then apply a thin coat of
grease to them. Move components through range
of motion to spread grease.
..........................................................Dab
.....................6–12 Months
Figure 73. Location of trunnion slides.
Rear Trunnion Slide
Figure 74. Close-up of rear trunnion slide.
Front Trunnion Slide
Pinion Gear
Rack
Figure 76. Location of blade height rack & pinion
assembly.
Rack
Pinion Gear
Figure 77. Front fence rack & pinion.
Pinion Gear
Figure 75. Close-up of front trunnion slide.
Model G0869/G0870 (Mfd. Since 06/20)
Rack
Figure 78. Rear fence rack & pinion.
-47-
Review the troubleshooting procedures in this section if a problem develops with your machine. If you need
the
serial number and manufacture date of your machine before calling.
SECTION 8: SERVICE
replacement parts or additional help with a procedure, call our Technical Support. Note: Please gather
Troubleshooting
Motor & Electrical
Symptom Possible Cause Possible Solution
Machine does not
start, or power
supply breaker
immediately trips
after startup.
Machine stalls or is
underpowered.
Machine has
vibration or noisy
operation.
1. Power supply circuit breaker tripped or fuse
blown.
2. Plug/receptacle at fault/wired incorrectly.
3. ON/OFF switch at fault.
4. Motor at fault.
1. Feed rate/cutting speed too fast.
2. Workpiece material unsuitable for machine.
3. Motor overheated.
4. Blade dull or incorrect for type of cut.
5. Motor brushes worn/at fault.
6. Motor at fault.
1. Motor or component loose.
2. Blade at fault.
3. Machine incorrectly mounted/resting on
floor/benchtop.
4. Arbor bearings at fault.
1. Ensure circuit is sized correctly and free of shorts.
Reset circuit breaker or replace fuse.
2. Test for good contacts; correct the wiring.
3. Test/replace switch.
4. Test/repair/replace.
1. Decrease feed rate/cutting speed.
2. Only cut wood/ensure moisture is below 20%.
3. Clean motor/let cool, and reduce workload.
4. Use correct, sharp blade; reduce feed rate.
5. Inspect/replace motor brushes (Page 56).
6. Test/replace.
1. Inspect/replace damaged bolts/nuts, and re-tighten
with thread-locking fluid.
2. Replace warped/bent blade; resharpen dull blade.
3. Tighten mounting bolts; relocate/shim machine.
4. Replace arbor housing bearings; replace arbor.
-48-
Model G0869/G0870 (Mfd. Since 06/20)
Machine Operation
Symptom Possible Cause Possible Solution
Rip fence does not
move smoothly.
Material moves
away from fence
when ripping.
Blade not aligned
with miter slot.
1. Fence lock lever engaged/partially
engaged.
2. Rip fence front/rear rack & pinion dirty or
sticky.
3. Rails dirty or sticky.
1. Improper feeding technique. 1. Learn/use proper feeding technique.
1. Blade warped/damaged/dull.
2. Miter slot not parallel with blade.
1. Disengage fence lock lever (Page 5).
2. Clean rip fence front/rear rack & pinion.
3. Clean and wax rails.
1. Replace blade (Page 27).
2. Adjust miter slot parallel with blade (Page 52).
Blade tilt does not
stop at 45°/90°.
Blade hits table
insert when tilting
to 45°.
Board binds or
burns when feeding
through table saw.
Blade too close to
insert.
Blade will not move
up or down.
Too much sawdust
blown back toward
operator.
Workpiece catches
on table/dado insert
or table throat
during cutting
operation.
1. 45°/90° blade tilt stop out of adjustment.
Sawdust built up in/on trunnions.
1. Sawdust/debris stuck in trunnion slides.
2. Blade incorrectly installed.
3. Miter slot not parallel with blade.
1. Blade warped/damaged/dull.
2. Too many teeth on blade for cutting type.
3. Riving knife or spreader not correctly
aligned with blade.
4. Miter slot not parallel with blade.
1. Blade or arbor washers incorrectly installed
on arbor.
1. Set screw on pinion gear is loose or
missing.
1. Blade guard removed.
2. Too many air leaks in cabinet for proper
dust collection.
3. Dust collection system clogged or lacks
required CFM at machine.
1. Table/dado insert out of adjustment. 1. Adjust table/dado insert so it is perfectly flush with
1. Adjust 45°/90° stop (Page 50). Remove sawdust
from trunnions. Clean and re-lubricate as
necessary.
1. Clean sawdust or debris out of trunnion slides.
2. Correctly install blade (Page 27).
3. Adjust miter slot parallel with blade (Page 52).
1. Replace blade (Page 27).
2. Change blade to one with fewer teeth.
3. Adjust riving knife or spreader into alignment with
blade (Page 53).
4. Adjust miter slot parallel with blade (Page 52).
1. Verify blade and arbor washers are correctly
installed in the required positions.
1. Tighten or replace set screw.
1. Re-install blade guard for maximum safety and dust
control (Page 28).
2. Seal leaks in cabinet or around blade guard dust
port.
3. Remove clog; revise ducting layout for improved
suction; use a different dust collector.
table surface (Page 55).
Model G0869/G0870 (Mfd. Since 06/20)
-49-
Blade Tilt Stops
The table saw features stop cams that stop the
blade exactly at 45° and 90° when tilting it. The
stops have been set at the factory and should
require no adjustments, unless you notice that
your cuts are not accurate.
Note: The tilt scale reads "0" when the blade is
90° to the table.
Adjustment Screw
Pointer
Tools Needed Qty
90° Square ........................................................ 1
45° Square
Phillips Head Screwdriver #2
........................................................ 1
............................ 1
Setting 90° Stop Cam
1. DISCONNECT MACHINE FROM POWER!
2. Raise blade as high as it will go, then tilt it
toward 0° until it stops and cannot be tilted
any more.
Place 90° square against table and blade so
3.
it contacts blade evenly from bottom to top,
as shown in Figure 79. Make sure blade
tooth does not obstruct placement of square.
Blade
90° Square
Figure 80. Location of tilt scale pointer and
adjustment screw.
— If blade is not 90° to table, you will need to
adjust 90° stop cam. Proceed to Step 4.
Tilt blade to approximately 25°, so there is
4.
room to adjust 90° stop cam (see Figure 81).
90° Stop
Cam
45° Stop
Cam
-50-
Table
Figure 79. Checking blade at 90°.
—
If blade is 90° to table, then no adjustment
to stop cam is necessary. Make sure tilt
scale pointer shown in Figure 80 points
to 0° mark on scale. If necessary, adjust
position by loosening adjustment screw,
moving pointer with your fingers, then
tightening screw.
Figure 81. Location of 90° stop cam.
Model G0869/G0870 (Mfd. Since 06/20)
Loosen stop cam adjustment screw (see
5.
Figure 82) just enough so cam can be rotat-
ed without it slipping out of position.
Setting 45° Stop Cam
1. DISCONNECT MACHINE FROM POWER!
6. Insert tip of Phillips head screwdriver into a
cam adjustment hole (see Figure 82) and
move cam slightly up or down as necessary
to adjust where blade tilt will stop.
— Rotate cam adjustment hole up to move
stop farther to left.
— Rotate cam adjustment hole down to
move stop farther to right.
Adjustment
Screw
Adjustment
Hole
Figure 82. Location of 90° cam adjustment
screw and adjustment holes.
7.
Tighten stop cam adjustment screw to secure
adjustment.
2. Raise blade as high as it will go, then tilt it
towards 45° until it stops and cannot be tilted
any more.
3. Place a 45° square against table and blade
so it contacts blade evenly from bottom to
top, as shown in Figure 83. Make sure a
blade tooth does not obstruct placement of
square.
45° Square
Blade
Table
Figure 83. Checking blade at 45°.
— If blade is 45° to table, then no adjustment
to stop cam is necessary. Make sure tilt
scale pointer shown in Figure 80 on Page
50 points to 45° mark on scale. If necessary, adjust position by loosening adjustment screw, moving pointer with your
fingers, then tightening screw.
Tilt blade toward 90° until handwheel con-
8.
tacts stop cam, lock blade tilt setting, then
recheck to see if blade is square to table (see
Step 3 on Page 50).
If necessary, repeat Steps 4–8 until blade is
9.
perfectly square to table when handwheel is
contacting 90° stop cam.
Model G0869/G0870 (Mfd. Since 06/20)
If blade is not 45° to table, adjust 45° stop
—
cam in similar manner as adjusting 90°
stop cam (see Steps 4–9 of Setting 90°
Stop Cam, starting on Page 50).
-51-
Miter Slot to Blade
Parallelism
The table saw will provide best results if the miter
slot is adjusted parallel to the blade. If it is not
exactly parallel, your cuts and your finished work
will be lower in quality, but more importantly, the
risk of kickback will be increased. Take the time
to adjust your table saw properly. A few minutes
now will be time well spent.
Tools Needed Qty
Adjustable Square ............................................. 1
Marker
Hex Wrench 5mm
To adjust the blade parallel to the miter slot:
1. DISCONNECT SAW FROM POWER!
2. Use an adjustable square to measure the
............................................................... 1
.............................................. 1
distance from the miter slot to a carbide tip
on the blade, as shown in Figure 84. Make
sure that the face of the adjustable square is
even along the miter slot.
3. With the end of the adjustable square just
touching the tip, lock the square in place.
Now, mark the carbide tip with a marker
where you made this measurement.
The saw blade is sharp. Use extra care or
wear gloves when handling the blade or
working near it.
4. Rotate the marked blade tip to the other end
of the table insert.
5. Slide the adjustable square down to the other
end of the table insert, and compare the distance from the marked blade tip to the end of
the adjustable square.
—If the blade tip measurement is the same
on both sides, the miter slot is parallel with
the table; the procedure is complete.
— If the blade tip measurement is not the
same on both sides, the table will need to
be adjusted. Proceed to Step 6.
6. To adjust the table, slightly loosen the cap
screws in the trunnion mounting locations
(see Figure 85) and slightly tap the trunnions
in the needed direction. Repeat Steps 2–5
until the blade and miter slot are parallel.
Figure 84. Example of adjusting blade to miter
slot.
-52-
7. Tighten the trunnion mounting cap screws.
Trunnion
Mounting
Screws
Figure 85. Trunnion mounting screws.
Model G0869/G0870 (Mfd. Since 06/20)
Spreader or Riving
Knife Alignment
Checking Alignment
The blade guard spreader and riving knife must
be aligned with the blade when installed. If the
spreader or riving knife is not aligned with the
blade, then the workpiece will before forced sideways during the cut, which will increase the risk
of kickback.
Alignment
Zone
Spreader or
Riving Knife
Blade
Figure 87. Spreader/riving knife alignment zone.
s Needed Qty
Item
Straightedge ...................................................... 1
To check spreader/riving knife alignment:
1. DISCONNECT MACHINE FROM POWER!
2. Raise saw blade to maximum height so you
have easy working access.
3. Place straightedge against side of blade and
spreader/riving knife at top and bottom, as
shown in Figure 86. Spreader/riving knife
should be parallel with blade along its length
at both positions, and in "Alignment Zone," as
shown in Figure 87.
Top Alignment
— If spreader/riving knife is not parallel
with blade and inside alignment zone,
then it needs to be adjusted. Proceed to
Adjusting Alignment instructions.
If spreader/riving knife is not parallel with
—
the blade at either the top or bottom, it
may be bent.
4. Remove spreader/riving knife and place it on
flat surface and check to see if spreader/riving knife lays evenly along its length.
— If spreader/riving knife does not lay even-
ly, proceed to Adjusting Bent Spreader/
Riving Knife on Page 54.
Adjusting Alignment
The spreader/riving knife mounting position can
be adjusted into alignment with the blade using
the set screws on the spreader/riving knife mounting block.
Bottom Alignment
Figure 86. Checking top and bottom riving knife
parallelism with blade.
Model G0869/G0870 (Mfd. Since 06/20)
Needed Qty
Items
Hex Wrench 3mm .............................................. 1
To adjust spreader/riving knife position:
DISCONNECT MACHINE FROM POWER!
1.
2. Remove table insert.
-53-
3. Loosen (2) cap screws on mounting block,
then adjust either top or bottom control set
screws or side control set screws (see Figure
88) to move it the needed direction.
Set Screws
(1 of 4)
4. Re-install table insert.
Follow Checking Alignment, Steps 1–3.
5.
— If spreader/riving knife is in alignment
zone, no additional steps are necessary.
— If spreader/riving knife is still not in align-
ment zone, continue adjusting set screws
on mounting block as necessary to correctly position spreader/riving knife.
Tighten (2) cap screws on mounting block to
6.
secure spreader/riving knife adjustment.
Button Head
Cap Screws
(1 of 2)
Alignment
Zone
Misaligned
Splitter or
Riving Knife
Blade
Adjustment Block
Top Control
Control
Side
Control
Bottom Control
Side
Figure 88. Set screws for adjusting spreader/
riving knife position.
Top and Bottom Control: To move the top
of the spreader/riving knife right or left (and
the bottom of the spreader/riving knife in the
opposite direction), adjust the top and bottom
pair of set screws on the mounting block an
equal amount in the opposite direction.
Side Control: To move the front of the
spreader/riving knife left or right (and the rear
of the spreader/riving knife in the opposite
direction), adjust each pair of side control
set screws an equal amount in the opposite
direction.
Adjusting Bent Spreader/Riving Knife
1. DISCONNECT MACHINE FROM POWER!
Bend spreader or riving knife by hand while
2.
installed, then follow Steps 1–3 in Checking
Alignment on Page 53 to determine if it is par-
allel with blade and inside "Alignment Zone"
(refer to Figure 87 in Checking Alignment
on Page 53).
— If this doesn't work, remove it to straighten.
— If you cannot straighten it properly, replace
it.
-54-
Model G0869/G0870 (Mfd. Since 06/20)
Fence Scale
Table/Dado Insert
Calibration
The fence scale indicator window, shown in
Figure 89, can be calibrated with the fence scale
if you notice that your cuts do not accurately
match what is shown on the fence scale.
Indicator Window
Screws
Figure 89. Fence indicator window.
Adjustment
The table/dado insert must sit perfectly flush with
the table to provide a smooth, continuous surface
for the workpiece to slide over. The insert is held
in place by a magnet and sits on top of four adjustment screws (see Figure 90).
The insert should be checked and adjusted any
time it is removed and replaced, after prolonged
use, or any time you notice the workpiece or fence
does not slide smoothly over the insert.
The indicator adjusts by loosening the two mounting screws and sliding it in the desired direction.
s Needed Qty
Item
Phillips Head Screwdriver #2 ............................ 1
Scrap Piece of Wood......................................... 1
Tape Measure
To calibrate fence scale indicator windows:
Position and lock fence at 13", as indicated
1.
by scale, then cut your scrap piece of wood.
Reposition and lock fence at 12", as indicated
2.
by scale.
Flip your scrap piece of wood over, placing
3.
side that was cut in Step 2 against fence, and
cut your scrap piece of wood.
Measure width of freshly cut workpiece with
4.
tape measure. Workpiece width should be
exactly 12". If it is not, then adjust indicator
window to match the width of workpiece.
.................................................... 1
Figure 90. Location of table/dado insert holes
with adjustment screws.
Tools Needed Qty
Hex Wrench 2.5mm ........................................... 1
Straightedge
To check and adjust insert:
DISCONNECT MACHINE FROM POWER!
1.
2. Place straightedge across insert and check
to make sure insert is flush with table at front
and back of throat.
— If insert is flush with table, no adjustments
— If insert is not flush with table, proceed to
Insert hex wrench through holes shown in
3.
Figure 90 and either loosen screws to raise
insert, or tighten screws to lower it. Repeat
Steps 2–3 until insert is perfectly flush with
surface of table.
...................................................... 1
are necessary.
Step 3.
Model G0869/G0870 (Mfd. Since 06/20)
-55-
Brush Replacement
To inspect and replace motor brushes:
1.
DISCONNECT MACHINE FROM POWER!
This table saw is equipped with a universal motor
that uses two carbon brushes to transmit electrical current inside the motor. These brushes
are considered to be regular "wear items" or
"consumables" that will need to be replaced during the life of the motor. The frequency of required
replacement is often related to how much the
motor is used and how hard it is pushed.
Replace the carbon brushes (part number:
P0869133-14 for G0869, or P0870133-14 for
G0870) at the same time when the motor no longer reaches full power, or when the brushes measure less than
Tools Needed: Qty
Standard Screwdriver #2 ................................... 1
1
⁄4" long (new brushes are 5⁄8" long).
Remove brush caps and worn brushes (see
2.
Figure 91) from motor.
Brush Caps
(1 of 2)
Brushes
(1 of 2)
Motor
Brush Cap (1 of 2)
Figure 91. Location of motor brushes and brush
caps.
3. Replace both motor brushes and install brush
caps.
-56-
Model G0869/G0870 (Mfd. Since 06/20)
These pages are current at the time of printing. However, in the spirit of improvement, we may make changes to the electrical systems of future machines. Compare the manufacture date of your machine to the one
number and manufacture date of your
machine before calling. This information can be found on the main machine label.
machine
SECTION 9: WIRING
stated in this manual, and study this section carefully.
If there are differences between your machine and what is shown in this section, call Technical Support at
(570) 546-9663 for assistance BEFORE making any changes to the wiring on your machine. An updated
wiring diagram may be available. Note: Please gather the serial
Wiring Safety Instructions
SHOCK HAZARD. Working on wiring that is con-
nected to a power source is extremely dangerous.
Touching electrified parts will result in personal
injury including but not limited to severe burns,
electrocution, or death. Disconnect the power
from the machine before servicing electrical components!
MODIFICATIONS. Modifying the wiring beyond
what is shown in the diagram may lead to unpredictable results, including serious injury or fire.
This includes the installation of unapproved aftermarket parts.
WIRE CONNECTIONS. All connections must
be tight to prevent wires from loosening during
machine operation. Double-check all wires disconnected or connected during any wiring task to
ensure tight connections.
CIRCUIT REQUIREMENTS. You MUST follow
the requirements at the beginning of this manual
when connecting your machine to a power source.
WIRE/COMPONENT DAMAGE. Damaged wires
or components increase the risk of serious personal injury, fire, or machine damage. If you notice
that any wires or components are damaged while
performing a wiring task, replace those wires or
components.
MOTOR WIRING. The motor wiring shown in
these diagrams is current at the time of printing
but may not match your machine. If you find this
to be the case, use the wiring diagram inside the
motor junction box.
CAPACITORS/INVERTERS. Some capacitors
and power inverters store an electrical charge for
up to 10 minutes after being disconnected from
the power source. To reduce the risk of being
shocked, wait at least this long before working on
capacitors.
EXPERIENCING DIFFICULTIES. If you are experiencing difficulties understanding the information
included in this section, contact our Technical
Support at (570) 546-9663.
The photos and diagrams
included in this section are
best viewed in color. You
can view these pages in
color at www.grizzly.com.
Model G0869/G0870 (Mfd. Since 06/20)
-57-
may not match your machine.
Always use the wiring diagram
L1/BLACK
N1/WHITE
Wiring Diagram
WIRING JUNCTION BOX
CIRCUIT BOARD
NL
M
P1
P2
P5
A1
WIRING JUNCTION BOX COVER
(VIEWED FROM BEHIND)
LED
CIRCUIT BOARD
POTENTIOMETER
B10K
ON/OFF SWITCH
KEDU
KJD17B/120V
A1
14
OUT
24
Hot
Neutral
UNIVERSAL MOTOR (120V)
13
The machine wiring shown here is
current at the time of printing, but it
IN
23
-58-
120 VAC
1-15 PLUG
READ ELECTRICAL SAFETY
ON PAGE 57!
inside the motor junction box.
Model G0869/G0870 (Mfd. Since 06/20)
Electrical Components
Figure 92. Wiring junction box with cover
removed.
Figure 95. Motor wiring.
Figure 93. Main circuit board wiring.
Figure 94. ON/OFF switch KEDU KJD17B 120V.
Figure 96. Potentiometer B10K.
Rear View
Front View
Figure 97. LED circuit board front and rear view.
Model G0869/G0870 (Mfd. Since 06/20)
READ ELECTRICAL SAFETY
ON PAGE 57!
-59-
4
We do our best to stock replacement parts when possible, but we cannot guarantee that all parts shown
are available for purchase. Call (800) 523-4777 or visit www.grizzly.com/parts to check for availability.
3-5
6
2V2
42-6
42-3
5
7
89
9
42-1
42-4
10
8
2-5
2-8
2V2-9
13
42
3-1
2-6
14
11
42-2
42-7
42-8
2-7
SECTION 10: PARTS
Table & Fence
22
13
27
28
15
2-5
28
16
22
26
2-8
2-6
2-9
2-10
65
29
30
65
A
21-1
22
11
21-3
28
22
28
B
22
31
17-1
17-2
50
32
17
17-4
21-5
21-4
21-2
19
18
17-3
17-6
17-8
17-5
17-7
21-10
21-9
21-7
21-2
21-8
21-6
23
35-1
35-2
35-3
35-4
35-4
22
2-4
12
12
24
12
22
24
3
2V2-13
2V2-12
2V2-3
15
25
2-1
2V2-2A
14
26
27
A
(Shown Upside
Down For Clarity)
20-1
17-9
21-11
20
20-2
17-10
21-10
21-12
35-5
35-2
20-3
21-11
21
35-3
21-9
21-2
35-6
65
35-5
35
65
21-7
21-8
23
35-6
B
50
21-5
21-1
21-4
21-6
-60-
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Model G0869/G0870 (Mfd. Since 06/20)
Table & Fence Parts
REF PART # DES CRIP TI ON REF P ART # DES CRIP TI ON
2V2 P0869002V2 FENCE ASSEMBLY V2.01.20 20-2 P0869020-2 HEX NUT M8-1 . 25
2-1 P0869002-1 FENCE BODY 20-3 P0869020-3 FENCE LOCK PI VOT ASSEMBLY (REAR)
2V2-2A P0869002-2A FENCE MOUNT BRACKET ASSEMBLY 21 P0869021 FENCE ADJUSTMENT ASSEMBLY
2V2-3 P0869002V2-3 FLAT HD CAP SCR M5-.8 X 12 V2.01.20 21-1 P0869021-1 LOCK NUT M10-1. 5
2-4 P0869002-4 NARROW RI P AUX I LI ARY FE NCE 21-2 P0869021-2 FLAT WASHER 10MM
2-5 P0869002-5 TAP SCREW M4 X 10 21-3 P0869021-3 FENCE ADJ USTMENT DI A L
2-6 P0869002-6 NARROW RI P FENCE PI VOT BRACKET 21-4 P0869021-4 PINION GEAR 15T
2-7 P0869002-7 FENCE END P LATE (FRONT) 21-5 P0869021-5 BEARING BLOCK
2-8 P0869002-8 SHOULDER SCREW M5-.8 X 10, 8 X 3.5 21-6 P0869021-6 COMPRESSION SPRING 0.6 X 5.5 X 14
2V2-9 P0869002V2-9 FLAT HD SCR M4-.7 X 10 V2.01. 20 21-7 P0869021-7 PHLP HD SCR W/WASHER M5-.8 X 10
2-10 P0869002-10 FENCE END PLATE (REAR) 21-8 P0869021-8 BEARING BLOCK HOUSI NG
2V2-12 P0869002V2-12 FENCE BASE BRACKET V2. 01.20 21-9 P0869021-9 BEARING BLOCK SUPPORT BRACKET
2V2-13 P0869002V2-13 FENCE MO UNT BLOCK 21-10 P0869021-10 ROLL PIN 4 X 16
3 P0869003 TABLE INSERT ASSEMBLY 21-11 P0869021-11 E-CLIP 10MM
3-1 P0869003-1 TABLE INSERT 21-12 P0869021-12 PI NI O N SHAFT
3-5 P0869003-5 SET SCREW M5-. 8 X 12 22 P0869022 PHLP HD SCR W/WASHERS M5-.8 X 14
4 P0869004 TABLE INSERT LOCK 23 P0869023 CAP SCREW W/LOCK WASHER M5-. 8 X 12
5 P0869005 WAVY WASHER 6MM 24 P0869024 EXTENSION SHAFT MOUNTING BLOCK
6 P0869006 FLAT WAS HER 5MM 25 P0869025 TRUNNI ON BRA CKET ( REAR)
7 P0869007 LOCK NUT M5 -. 8 26 P0869026 CAP SCREW W/WASHERS M6-1 X 15
8 P0869008 RAI L (FRONT) 27 P0869027 TRUNNI ON
9 P0869009 FENCE SCA LE I NDICATO R 28 P0869028 MOUNTING P LATE
10 P0869010 PHLP HD S CR W/ WA SHER M4-. 7 X 8 29 P0869029 TRUNNI ON BRA CKET ( FRONT)
11 P0869011 SHOULDER SCREW M5-.8 X 6, 6.5 X 3 30 P0869030 ACORN NUT M6-1
12 P0869012 KNOB BOLT M5-.8 X 10, D20, ROUND KD 31 P0869031 GUARD STORAGE BRACKET A
13 P0869013 PHLP HD SCR W/LOCK WASHER M5-.8 X 16 32 P0869032 KNOB BOLT M6-1 X 20, 6-LOBE, D38
14 P0869014 RAI L MOUNTI NG BAR 35 P0869035 TABLE EXTENSION ASSEMBLY
15 P0869015 TABLE 35-1 P0869035-1 TABLE EXTENSION REST
16 P0869016 RAIL (REAR) 35-2 P0869035-2 TABLE EXTENSION SHAFT
17 P0869017 FENCE LOCK ASSEMBLY (FRONT) 35-3 P0869035-3 E-CLIP 9MM
17-1 P0869017-1 L OCK NUT M5-. 8 35-4 P0869035-4 COTTER PI N 1/4-1/2 X 1-3/4 HAIRPIN
17-2 P0869017-2 FL AT WASHER 5 MM 35-5 P0869035-5 FLAT WAS HER 6MM
17-3 P0869017-3 FENCE LOCK PIVOT ASSEMBLY (FRONT) 35-6 P0869035-6 PHLP HD SCR M6-1 X 10
17-4 P0869017-4 B USHING 42 P0869042 MITER GAUGE ASSEMBLY
17-5 P0869017-5 FENCE LOCK SHAFT 42-1 P0869042-1 KNOB BOLT M6-1 X 13, D20, ROUND
17-6 P0869017-6 HEX BOLT M5-. 8 X 25 42-2 P0869042-2 FLAT WASHER 5 X 14 X 1.5MM (PLASTI C)
17-7 P0869017-7 ROLL PIN 4 X 22 42-3 P0869042-3 PHLP HD SCR M5-.8 X 6
17-8 P0869017-8 FENCE LOCK LEVER 42-4 P0869042-4 MITER GAUGE SCALE POI NTER
17-9 P0869017-9 FL AT WASHER 6 MM 42-6 P0869042-6 MITER GAUGE BODY
17-10 P0869017-10 LOCK NUT M6 -1 42-7 P0869042-7 SHOULDER SCREW M5-.8 X 6, 7.5 X 3.25
18 P0869018 FLAT WAS HER 8MM 42-8 P0869042-8 MI TER BA R
19 P0869019 COMPRESSION SPRING 2.6 X 13.8 X 30 50 P0869050 COMPRESSION SPRING 0.8 X 8.6 X 30
20 P0869020 FENCE LOCK ASSEMBLY (REAR) 65 P0869065 FL AT WAS HER 7MM
20-1 P0869020-1 STANDOFF-HEX M8-1.25, 50 89 P0869089 FENCE SCALE
Model G0869/G0870 (Mfd. Since 06/20)
BUY PARTS ONLINE AT GRIZZLY.CO M!
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-61-
Motor & Blade
133-26
133-14
133-16
133-18
133-17
133-25
133-15
133
133-16
133-15
133-12
133-22
122
134
183
183-3
149
133-14
183-2
147V2
148
193
149
158
195
183-1
191
148
133-11
133-9
194
147
177
178V2
145
133-10
133-7
175
176
182
191V2
147
133-8
188
146
145
133-5
174
172
181
143
122
180
144
142
133-6
133-4
133-2
173
171
179
187V2
136
169
186
133-3
170
135
141
137
133-1
185
140
168
184
139
167
138
164
157
162
163
189
161
159
160
166
162
162
154
160
152
151
150
156
155
154
158
155
153
190
153
-62-
BUY PARTS ONLINE AT GRIZZLY.CO M!
Scan QR code to visit our Par ts Store.
Model G0869/G0870 (Mfd. Since 06/20)
Motor & Blade Parts
REF PART # DE SCRI PTIO N REF PART # DE S CRIP TION
122 P0869122 PHLP HD SCR W/WASHERS M5-.8 X 14 155 P0869155 PHLP HD SCR W/WASHER M5-.8 X 10
133 P0869133 MOTOR 2.5HP 120V 1-PH 156 P0869156 DUST SHROUD
133-1 P0869133-1 ARBOR 5/8 157 P0869157 BLADE HOUSING DUST COVER
133-2 P0869133-2 KEY 5 X 5 X 10 158 P0869158 FLAT WAS HER 5 MM
133-3 P0869133-3 PHLP HD SCR W/ WASHER M5-.8 X 16 159 P0869159 PHLP HD SCR M5-.8 X 12
133-4 P0869133-4 GEAR HOUSING COVER 160 P0869160 WING SCREW W/LOCK WASHER M5-.8 X 12
133-5 P0869133-5 O-RING 60 X 1.5 161 P0869161 BLADE HOUSING W/DUST PORT
133-6 P0869133-6 BALL BEARING 6003-2RS 162 P0869162 SHOULDER SCREW M5-.8 X 6, 6 X 3.5
133-7 P0869133-7 EXT RETAI NING RI NG 17MM 163 P0869163 ARBOR LOCK
133-8 P0869133-8 I NT RETAI NING RING 3 5MM 164 P0869164 EXTENSI ON SPRING 0.6 X 6.3 X 23
133-9 P0869133-9 HELICAL GEAR 54T 166 P0869166 FLAT WAS HER 6 MM
133-10 P0869133-10 BALL BEARING 6001-2RS 167 P0869167 EXTENSION SPRING 1 X 6.7 X 56
133-11 P0869133-11 O-RING 24.75 X 1.8 168 P0869168 CAP SCREW M5-.8 X 10
133-12 P0869133-12 GEAR HOUSING 169 P0869169 BUSHI NG
133-14 P0869133-14 CARBON B RUSH 170 P0869170 WORM GEAR 20T
133-15 P0869133-15 CARBON B RUSH HO LDER 171 P0869171 ROLL PIN 4 X 25
133-16 P0869133-16 CARBON B RUSH CA P 172 P0869172 BUSHI NG
133-17 P0869133-17 MOTOR HOUS I NG 173 P0869173 GEAR CASE COVER
133-18 P0869133-18 PHLP HD SCR W/WASHERS M5-.8 X 35 174 P0869174 GEAR 34T
133-22 P0869133-22 PHLP HD TAP SCR W/WASHER M5 X 60 175 P0869175 FLAT WASHE R 8MM
133-25 P0869133-25 STRAI N RELIEF TYPE-1 5/8 176 P0869176 EXT TOO TH WAS HER 4MM
133-26 P0869133-26 SET SCREW M5-. 8 X 5 177 P0869177 SCALE POINTER
134 P0869134 RA CK 178V2 P0869178V2 CAP SCREW M4-.7 X 10 V2.01.20
135 P0869135 RI VING KNI FE 179 P0869179 WORM
136 P0869136 RI VING KNI FE MOUNTI NG BLOCK 180 P0869180 SET SCREW M5-.8 X 12
137 P0869137 LOCK LEVER SHAFT 181 P0869181 WORM SHAFT
138 P0869138 RIVI NG KNIFE LOCK LEVER 182 P0869182 EXT RETA I NI NG RI NG 12 MM
139 P0869139 LOCATING PIN 4.13 X 7, 4 X 6. 5, 4 X 6.5 183 P0869183 HANDWHEEL ASSEMBLY
140 P0869140 B UTTON HD CAP SCR M5 -. 8 X 16 183-1 P0869183-1 HANDWHEEL TYPE-33 130D X 8B-F X M6-1
141 P0869141 SET SCREW M6-1 X 8 183-2 P0869183-2 HOLLOW HANDLE 33 X 44, 10
142 P0869142 FL ANGE D BUS HI NG 183-3 P0869183-3 SHOULDER SCREW M6-1 X 12, 10 X 30
143 P0869143 COMPRESSION SPRING 1.7 X 18 X 16 184 P0869184 FLAT WASHER 10MM
144 P0869144 E XT RETA I NI NG RI NG 14 MM 185 P0869185 LOCK WASHER 10MM
145 P0869145 WAVY WASHER 8MM 186 P0869186 HEX BOLT M10-1. 5 X 25 INT THREADS M5-. 8
146 P0869146 FL AT WAS HER 8 MM 187V2 P0869187V2 BLADE TILT LOCK LEVER V2.06. 20
147 P0869147 LOCK NUT M8-1.25 188 P0869188 PHLP HD LOCK SCREW W/WASHER M5-.8 X 12
147V2 P0869147V2 LOCK KNOB V2.03.20 189 P0869189 WAVY WASHER 6MM
148 P0869148 LEADSCREW 190 P0869190 LOCK NUT M5 -. 8
149 P0869149 PHLP HD SCR W/WASHERS M5-.8 X 22 191 P0869191 FLAT WASHER 8 MM
150 P0869150 HEX NUT 5/8-12 191V2 P0869191V2 KNOB SPACER V2.03.20
151 P0869151 ARBOR FLANGE 193 P0869193 SAFETY PLATE
152 P0869152 BLADE 10" X 5/8 X 1/ 8 40T 194 P0869194 PHLP HD SCR M5-.8 X 14
153 P0869153 TAP SCREW M4 X 10 195 P0869195 LOCK WASHER 5MM
154 P0869154 FL AT WAS HER 4 MM
Model G0869/G0870 (Mfd. Since 06/20)
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-63-
231
Base
256
234V2
233
232
235
236
238
251
237
230V2
245
253
214
215
211
226
230V2
211
211
219
243
211
218
239
244
253
221
213
211
255
240
253
220
228
212
222
229
227
241
240
217
211
216
241
229
242
211
218
228
201
211
221
211
222
219
220
253
253
254
220
246
224
249
221
219
211
222
211
253
211
222
211
250
252
223
220
247
211
211
211
219
221
211
248
REF PART # DESCRI PTION REF PART # DES CRIP TI ON
201 P0869201 FRAME 234V2 P0869234V2 SET SCREW M4-.7 X 6 V2.01. 20
211 P0869211 TAP SCREW M5 X 12 235 P0869235 SWI TCH COVER
212 P0869212 COVER PLATE (LEFT) 236 P0869236 LED LENSE
213 P0869213 ANTI -KICKBACK BRACKET 237 P0869237 LED CIRCUI T BOA RD
214 P0869214 KNOB M6-1, 6-LOBE, D30 238 P0869238 POTENTIOMETER B10K
215 P0869215 LOCK NUT M6-1 239 P0869239 SWI TCH BOX
216 P0869216 HEX BOLT M6-1 X 40 240 P0869240 TAP SCREW M4 X 16
217 P0869217 CORD ROUTI NG CLA MP 241 P0869241 STRAI N RELIEF TYPE-1 5/8
218 P0869218 TAP SCREW M4 X 12 242 P0869242 STRAI N RELIEF TYPE-1 1/2
219 P0869219 PHLP HD SCR W/WASHER M5-.8 X 45 243 P0869243 CI RCUI T BOARD
220 P0869220 FOOT A 244 P0869244 FLAT WASHER 4MM
221 P0869221 FOOT B 245 P0869245 TAP SCREW M4 X 10
222 P0869222 FLANGE NUT M5-. 8 246 P0869246 GUARD STORAGE BRACKET B
223 P0869223 COVER PLATE (REAR) 247 P0869247 PHLP HD SCR M5-. 8 X 40
224 P0869224 CORD SLEEVE (RUBBER) 248 P0869248 COVER PLATE (RIGHT)
226 P0869226 COVER PLATE (FRONT) 249 P0869249 PUSH STI CK
227 P0869227 BLADE TI LT LOCK PLATE 250 P0869250 ARBO R WRENCH 23 MM CLOSED-END
228 P0869228 BLADE TI LT STOP CAM 251 P0869251 POWER CORD 14G 2W 95" 1-15P
229 P0869229 PHLP HD SCR M4-.7 X 6 252 P0869252 FLAT WASHER 5MM
230V2 P0869230V2 CAP SCREW M5-.8 X 8 V2.01. 20 253 P0869253 PHLP HD SCR W/WASHERS M5-.8 X 14
231 P0869231 BLADE TI LT SCALE 254 P0869254 LOCK NUT M5-. 8
232 P0869232 ON/OFF SWITCH KEDU KJD17B 120V 255 P0869255 FL AT WAS HER 6MM
233 P0869233 VARIABLE-SPEED DI AL 256 P0869256 O-RING 4.8 X 1.9 P5
-64-
BUY PARTS ONLINE AT GRIZZLY.CO M!
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Model G0869/G0870 (Mfd. Since 06/20)
303
302
Blade Guard
300A
326
308
307
305
309
319
304
313
306
309
311
310
306
304
312
327
314
315
312
318
319
301
302
320
321
327
316
317
323
322
324
REF PART # DESCRIPTION REF PART # DESCRIPTION
300A P0869300A BLADE GUARD ASSEMBLY 314 P0869314 ANTI-KICKBACK PAWL (LEFT)
301 P0869301 BLADE GUARD COVER (RIGHT) 315 P0869315 TORSION SPRING (LEFT)
302 P0869302 SHOULDER SCREW M5-.8 X 6, 6 X 8 316 P0869316 ANTI-KICKBACK PAWL MOUNTING BLOCK
303 P0869303 BLADE GUARD COVER (LEFT) 317 P0869317 LOCATING PIN 5.25 X 10, 5 X 16
304 P0869304 O-RING 5.65 X 2 P6 318 P0869318 ANTI-KICKBACK PAWL RELEASE PIN
305 P0869305 BLADE GUARD PIVOT BLOCK 319 P0869319 COMPRESSION SPRING 0.7 X 10.6 X 11
306 P0869306 LOCK NUT M5-.8 320 P0869320 E-CLIP 7MM
307 P0869307 PHLP HD SCR M5-.8 X 6 321 P0869321 TORSION SPRING (RIGHT)
308 P0869308 KNOB BOLT M6-1 X 26, 3-LOBE, D26 322 P0869322 ANTI-KICKBACK PAWL (RIGHT)
309 P0869309 PIVOT GUIDE BRACKET (LEFT) 323 P0869323 PHLP HD SCR M5-.8 X 30
310 P0869310 PIVOT GUIDE BRACKET (RIGHT) 324 P0869324 SPREADER
311 P0869311 PHLP HD SCR M4-.7 X 10 326 P0869326 PHLP HD SCR M5-.8 X 12
312 P0869312 LOCATING PIN 5.3 X 4, 5 X 9.5 327 P0869327 FLAT WASHER 5MM
313 P0869313 BLADE GUARD BODY
Model G0869/G0870 (Mfd. Since 06/20)
BUY PARTS ONLINE AT GRIZZLY.CO M!
Scan QR code to visit our Par ts Store.
-65-
Stand (G0870)
406
423
422
400A
419
420
419
421
404
423
406
414
410
408
422
417
406
415
410
406
422
416
409
405
424
406
405
422
421
406
406
408
407
405
421
409
424
414
422
406
405
421
405
406
406
403
405
410
421
405
404
412
411
405
410
412
426
413
414
415
416
417
410
413
418
410
425
418
REF PART # DESCRIPTION REF PART # DESCRIPTION
400A P0870400A ROLLER STAND ASSEMBLY 415 P0870415 FLAT WASHER 7MM
403 P0870403 STAND BODY 416 P0870416 E-CLIP 7MM
404 P0870404 STAND LEG BRACKET 417 P0870417 COMPRESSION SPRING 0.8 X 9.3 X 18
405 P0870405 BUTTON HD CAP SCR M8-1.25 X 40 418 P0870418 RUBBER FOOT M8-1.25 X 20
406 P0870406 LOCK NUT M8-1.25 419 P0870419 CAP SCREW M8-1.25 X 60
407 P0870407 HANDLE (LEFT) 420 P0870420 WHEEL AXLE
408 P0870408 BUMPER 421 P0870421 CARRIAGE BOLT M8-1.25 X 40
409 P0870409 CAP SCREW M8-1.25 X 45 422 P0870422 FLAT WASHER 8MM
410 P0870410 HEX NUT M8-1.25 423 P0870423 WHEEL
411 P0870411 HANDLE (RIGHT) 424 P0870424 BUTTON HD CAP SCR M8-1.25 X 16
412 P0870412 HANDLE FOOT M8-1.25 X 22 425 P0870425 FLAT WRENCH 10 X 13MM
413 P0870413 STAND LEG 426 P0870426 HEX WRENCH 5MM
414 P0870414 CLEVIS PIN, BUTTON HEAD-GROOVED
-66-
BUY PARTS ONLINE AT GRIZZLY.CO M!
Scan QR code to visit our Par ts Store.
Model G0869/G0870 (Mfd. Since 06/20)
Specifications
Motor: 2 HP, 120V, 1-Ph, 50 Hz
Full-Load Current Rating: 15A
Max. Blade Size: 10" x 5/8" Arbor
Req. Blade Kerf Thickness: 0.118"
Arbor Speed Range: 2000-4000 RPM
Max Rip Capacity: 28"
Max Depth of Cut @ 90˚: 3-1/8"
Max Depth of Cut @ 45˚: 2-1/4"
Max Dado Width: 13/16"
Weight: 88 lbs.
Labels & Cosmetics
501 502
To reduce risk of serious injury when using this machine:
1. Read and understand owner’s manual before operating.
2. Never touch moving blade and keep hands out of
cutting path.
3. Always wear approved safety glasses, respirator, and
hearing protection.
4. Only plug power cord into a grounded outlet.
5. Always use blade guard/spreader for all through cuts;
and use riving knife for all non-through cuts.
6. Only use blade meeting size/speed requirements of saw.
Mfd. for Grizzly in Taiwan
509V2
Date
S/N
Table Saw 93K7
E98714
G0869
WARNING!
7. Never reach behind or over blade while it is moving.
8. Use a push stick when required and whenever possible.
9. Know what causes “kickback” and how to prevent it.
10. Do not perform any operation freehand.
11. Disconnect power before changing blades
or servicing saw.
12. Prevent unauthorized use by children or
untrained users; restrict access or disable
machine when unattended.
508
507
AMPUTATION
HAZARD!
Always keep
fingers and hands
away from
moving blade.
Removing blade
guard increases
risk of injury—it
MUST be installed
when possible.
If blade guard is
removed for a
special cut, some
other safeguard
MUST be used.
Disconnect power
before changing
blades or blade
guard and riving
knife.
503
Note: Roller stand
shown comes with
WARNING!
To reduce risk of death
or serious injury, read
manual BEFORE using
machine.
To get a new manual,
call (800) 523-4777 or
go to www.grizzly.com.
Disconnect power
before adjustments,
maintenance, or
service.
505 506
INJURY/SHOCK
HAZARD!
WARNING!
To reduce risk of death
or serious injury, read
manual BEFORE using
machine.
To get a new manual,
call (800) 523-4777 or
go to www.grizzly.com.
Model G0870 only.
505
504
REF PART # DESCRI PTIO N REF PART # DE S CRIP TI ON
501 P0869501 MACHINE SPECS/ WARNING LABEL (G0869) 506 P0869506 DISCONNECT POWER LABEL
501 P0870501 MACHINE SPECS/ WARNING LABEL (G0870) 507 P0869507 GRIZZLY LOGO LABEL
502 P0869502 BLADE GUARD WARNI NG LABEL 508 P0869508 ELECTRICITY LABEL
503 P0869503 TOUCH-UP PAI NT, GRIZZLY BLA CK 509V2 P0869509V2 QR CODE LABEL (G0869) V2.08.19
505 P0869505 READ MANUAL LABEL 509V2 P0870509V2 QR CODE LABEL (G0870) V2.08.19
Safety labels help reduce the risk of serious injury caused by machine hazards. If any label comes
off or becomes unreadable, the owner of this machine MUST replace it in the original location
before resuming operations. For replacements, contact (800) 523-4777 or www.grizzly.com.
Model G0869/G0870 (Mfd. Since 06/20)
BUY PARTS ONLINE AT GRIZZLY.CO M!
Scan QR code to visit our Par ts Store.
-67-
WARRANTY & RETURNS
Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from
the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse,
negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole written warranty
and any and all warranties that may be implied by law, including any merchantability or fitness, for any particular purpose, are hereby limited to the duration of this written warranty. We do not warrant or represent
that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants.
In no event shall Grizzly’s liability under this warranty exceed the purchase price paid for the product and
any legal actions brought against Grizzly shall be tried in the State of Washington, County of Whatcom.
We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, special,
or consequential damages arising from the use of our products.
The manufacturers reserve the right to change specifications at any time because they constantly strive to
achieve better quality equipment. We make every effort to ensure that our products meet high quality and
durability standards and we hope you never need to use this warranty.
In the event you need to use this warranty, contact us by mail or phone and give us all the details. We will
then issue you a “Return Number,’’ which must be clearly posted on the outside as well as the inside of
the carton. We will not accept any item back without this number. Proof of purchase must accompany the
merchandise.
Please feel free to write or call us if you have any questions about the machine or the manual.
Thank you again for your business and continued support. We hope to serve you again soon.
To
warranty-card
registration page
take advantage of this warranty, you must register it at https://www.grizzly.com/secureforms/
, or you can scan the QR code below to be automatically directed to our warranty
. Enter all applicable information for the product.
WARRANTY
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