Grizzly G0865 User guide

MODEL G0865 8" BENCH
GRINDER w/LED LIGHTS
OWNER'S MANUAL
(For models manufactured since 04/19)
COPYRIGHT © APRIL, 2019 BY GRIZZLY INDUSTRIAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#RSAL20149 PRINTED IN CHINA
This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators.
Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.
The owner of this machine/tool is solely responsible for its safe use. This responsibility includes but is not limited to proper installation in a safe environment, personnel training and usage authorization, proper inspection and maintenance, manual availability and compre­hension, application of safety devices, cutting/sanding/grinding tool integrity, and the usage of personal protective equipment.
The manufacturer will not be held liable for injury or property damage from negligence, improper training, machine modifications or misuse.
Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
Lead from lead-based paints.
Crystalline silica from bricks, cement and other masonry products.
Arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: Work in a well ventilated area, and work with approved safety equip­ment, such as those dust masks that are specially designed to filter out microscopic particles.
Table of Contents
INTRODUCTION ............................................................................................................................... 2
Contact Info ................................................................................................................................ 2
Manual Accuracy ........................................................................................................................ 2
Identification ............................................................................................................................... 3
Controls & Components ............................................................................................................. 4
Machine Data Sheet ................................................................................................................... 5
SECTION 1: SAFETY ....................................................................................................................... 6
Safety Instructions for Machinery ............................................................................................... 6
Additional Safety for Grinders .................................................................................................... 8
SECTION 2: POWER SUPPLY ........................................................................................................ 9
SECTION 3: SETUP ....................................................................................................................... 11
Needed for Setup ..................................................................................................................... 11
Unpacking ................................................................................................................................ 11
Inventory ................................................................................................................................... 12
Site Considerations .................................................................................................................. 13
Bench Mounting ....................................................................................................................... 13
Assembly .................................................................................................................................. 14
Test Run ................................................................................................................................... 16
SECTION 4: OPERATIONS ........................................................................................................... 17
Operation Overview.................................................................................................................. 17
Workpiece Inspection ............................................................................................................... 18
Wheel Selection ....................................................................................................................... 18
Wheel Care .............................................................................................................................. 19
Wheel Inspection ...................................................................................................................... 19
Wheel Dressing ........................................................................................................................ 20
Wheel Removal & Installation .................................................................................................. 20
SECTION 5: ACCESSORIES ......................................................................................................... 22
SECTION 6: MAINTENANCE......................................................................................................... 23
Schedule .................................................................................................................................. 23
Grinding Wheels ....................................................................................................................... 23
Cleaning & Protecting .............................................................................................................. 23
Wheel Dressing ........................................................................................................................ 23
Wheel Storage.......................................................................................................................... 23
SECTION 7: SERVICE ................................................................................................................... 24
Troubleshooting ........................................................................................................................ 24
SECTION 8: WIRING ...................................................................................................................... 25
Wiring Safety Instructions ........................................................................................................ 25
Wiring Diagram......................................................................................................................... 26
SECTION 9: PARTS ....................................................................................................................... 27
Main Breakdown....................................................................................................................... 27
WARRANTY & RETURNS ............................................................................................................. 29
We stand behind our machines! If you have ques­tions or need help, contact us with the information below. Before contacting, make sure you get the
serial number
machine ID label. This will help us help you faster.
We want your feedback on this manual. What did you like about it? Where could it be improved? Please take a few minutes to give us feedback.
Email: manuals@grizzly.com
We are proud to provide a high-quality owner’s manual with your new machine!
We
instruc­tions, specifications, drawings, and photographs in this manual. Sometimes we make mistakes, but our policy of continuous improvement also means that
you receive is
slightly different than shown in the manual
If you find this to be the case, and the difference between the manual and machine leaves you confused or unsure about something
check our
website for an updated version. W
current
manuals and
on our web-
site at
Alternatively, you can call our Technical Support for help. Before calling, make sure you write down the
from the machine ID label (see below). This information is required for us to provide proper tech support, and it helps us determine if updated documenta­tion is available for your machine.

INTRODUCTION

Contact Info

and manufacture date from the
Grizzly Technical Support
1815 W. Battlefield Springfield, MO 65807 Phone: (570) 546-9663
Email: techsupport@grizzly.com
Grizzly Documentation Manager
P.O. Box 2069
Bellingham, WA 98227-2069

Manual Accuracy

made every effort to be exact with the
sometimes the machine
.
,
e post
manual updates for free
www.grizzly.com.
Manufacture Date and Serial Number
Like all machinery there is potential danger when operating this machine. Accidents are frequently caused by lack of familiarity or failure to pay attention. Use this machine with respect and caution to decrease the risk of operator injury. If normal safety pre­cautions are overlooked or ignored, serious personal injury may occur.
No list of safety guidelines can be complete. Every shop environment is different. Always consider safety first, as it applies to your individual working conditions. Use this and other machinery with caution and respect. Failure to do so could result in serious per­sonal injury, damage to equipment, or poor work results.
Manufacture Date
Serial Number
-2-
Model G0865 (Mfd. Since 04/19)

Identification

To reduce your risk of serious injury, read this entire manual BEFORE
Become familiar with the names and locations of the features shown below to better understand the instructions in this manual.
Wheel Guard
(1 of 2)
LED Light
ON/OFF Switch
(1 of 2)
Spark
Deflector
(1 of 2)
Safety Shield
(1 of 2)
Tool Rest
(Left)
ON/OFF
Switch
Tool Rest
(Right)
Model G0865 (Mfd. Since 04/19)
using machine.
-3-
Controls &
To reduce your risk of serious injury, read this entire manual BEFORE
Components
using machine.
Refer to the following figures and descriptions to become familiar with the basic controls and com­ponents of this machine. Understanding these items and how they work will help you understand the rest of the manual and minimize your risk of injury when operating this machine.
Control or Component Description
A. LED Light ON/OFF Switch (1 of 2): Turns
work lamp ON or OFF.
B. Wheel Guard (1 of 2): Prevents accidental
contact with grinding wheel, and contains sparks during grinding.
E. ON/OFF Switch: Turns motor ON when
pushed right; turns motor OFF when pushed left.
F. Tool Rest (Right): Provides flat surface to
rest workpiece on during operations.
E
F
Figure 2. Safety and electrical components.
G. Tool Rest (Left): Provides flat surface to rest
workpiece on during operations. Includes a V-groove for controlling angle of contact with grinding wheel.
C. Spark Deflector (1 of 2): Reduces amount of
sparks spraying back towards the operator.
D. Safety Shield: Acts as a protective barrier
against sparks during grinding operations. This shield is not a substitute for personal protective equipment.
A
D
Figure 1. Safety and lighting components.
C
B
G
Figure 3. Left tool rest with V-groove.
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Model G0865 (Mfd. Since 04/19)
Work Rest Tilt.................................................................................................................................... 0 - 45 deg.

Machine Data Sheet

MACHINE DATA
SHEET
Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901
MODEL G0865 8" BENCH GRINDER WITH LED LIGHTS
Product Dimensions:
Weight................................................................................................................................................................ 30 lbs.
Width (side-to-side) x Depth (front-to-back) x Height............................................................... 15-1/2 x 13-1/2 x 15 in.
Footprint (Length x Width)......................................................................................................................... 9 x 6-1/2 in.
Shipping Dimensions:
Type............................................................................................................................................................. Cardboard
Content........................................................................................................................................................... Machine
Weight................................................................................................................................................................ 32 lbs.
Length x Width x Height....................................................................................................................... 18 x 14 x 13 in.
Electrical:
Power Requirement........................................................................................................... 120V, Single-Phase, 60 Hz
Full-Load Current Rating....................................................................................................................................... 4.8A
Minimum Circuit Size.............................................................................................................................................. 15A
Connection Type................................................................................................................................... Cord and Plug
Power Cord Included.............................................................................................................................................. Yes
Power Cord Length................................................................................................................................................. 6 ft.
Power Cord Gauge......................................................................................................................................... 18 AWG
Included Plug Type................................................................................................................................................ 5-15
Switch Type....................................................................................................................................................... Rocker
Motors:
Main
Horsepower............................................................................................................................................. 1/2 HP
Phase............................................................................................................................................ Single-Phase
Amps........................................................................................................................................................... 4.8A
Speed................................................................................................................................................ 3450 RPM
Type.......................................................................................................................... Permanent Split Capacitor
Power Transfer ............................................................................................................................... Direct Drive
Bearings..................................................................................................... Shielded & Permanently Lubricated
Main Specifications:
Operation Info
Grinder Type............................................................................................................................................ Bench
Wheel Type............................................................................................................................................. Type 1
Right Wheel Material................................................................................................... Aluminum Oxide, 36-Grit
Left Wheel Material..................................................................................................... Aluminum Oxide, 60-Grit
Right Wheel Diameter.................................................................................................................................. 8 in.
Left Wheel Diameter.................................................................................................................................... 8 in.
Right Wheel Thickness................................................................................................................................ 1 in.
Left Wheel Thickness.................................................................................................................................. 1 in.
Wheel Bore............................................................................................................................................... 5/8 in.
Table Info
Work Rest Width.................................................................................................................................... 2-3/4 in.
Work Rest Length.................................................................................................................................. 1-3/4 in.
Work Rest Thickness................................................................................................................................ 1/8 in.
Model G0865 (Mfd. Since 04/19)
-5-

SECTION 1: SAFETY

For Your Own Safety, Read Instruction
Manual Before Operating This Machine
The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words intended to convey the level of impor­tance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures. Always use common sense and good judgment.
Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury. It may also be used to alert against unsafe practices.
Alerts the user to useful information about proper operation of the
NOTICE
machine to avoid machine damage.

Safety Instructions for Machinery

OWNER’S MANUAL. Read and understand this
owner’s manual BEFORE using machine.
TRAINED OPERATORS ONLY. Untrained oper­ators have a higher risk of being hurt or killed. Only allow trained/supervised people to use this machine. When machine is not being used, dis­connect power, remove switch keys, or lock-out machine to prevent unauthorized use—especially around children. Make your workshop kid proof!
DANGEROUS ENVIRONMENTS. Do not use machinery in areas that are wet, cluttered, or have poor lighting. Operating machinery in these areas greatly increases the risk of accidents and injury.
MENTAL ALERTNESS REQUIRED. Full mental alertness is required for safe operation of machin­ery. Never operate under the influence of drugs or alcohol, when tired, or when distracted.
ELECTRICAL EQUIPMENT INJURY RISKS. You can be shocked, burned, or killed by touching live electrical components or improperly grounded machinery. To reduce this risk, only allow qualified service personnel to do electrical installation or repair work, and always disconnect power before accessing or exposing electrical equipment.
DISCONNECT POWER FIRST. nect machine from power supply BEFORE mak­ing adjustments, changing tooling, or servicing machine. This prevents an injury risk from unin­tended startup or contact with live electrical com­ponents.
EYE PROTECTION. Always wear ANSI-approved safety glasses or a face shield when operating or observing machinery to reduce the risk of eye injury or blindness from flying particles. Everyday eyeglasses are NOT approved safety glasses.
Always discon-
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Model G0865 (Mfd. Since 04/19)
WEARING PROPER APPAREL. Do not wear clothing, apparel or jewelry that can become entangled in moving parts. Always tie back or cover long hair. Wear non-slip footwear to reduce risk of slipping and losing control or accidentally contacting cutting tool or moving parts.
HAZARDOUS DUST. Dust created by machinery operations may cause cancer, birth defects, or long-term respiratory damage. Be aware of dust hazards associated with each workpiece mate­rial. Always wear a NIOSH-approved respirator to reduce your risk.
HEARING PROTECTION. Always wear hear­ing protection when operating or observing loud machinery. Extended exposure to this noise without hearing protection can cause permanent hearing loss.
REMOVE ADJUSTING TOOLS. Tools left on machinery can become dangerous projectiles upon startup. Never leave chuck keys, wrenches, or any other tools on machine. Always verify removal before starting!
USE CORRECT TOOL FOR THE JOB. Only use this tool for its intended purpose—do not force it or an attachment to do a job for which it was not designed. Never make unapproved modifica­tions—modifying tool or using it differently than intended may result in malfunction or mechanical failure that can lead to personal injury or death!
AWKWARD POSITIONS. Keep proper footing and balance at all times when operating machine. Do not overreach! Avoid awkward hand positions that make workpiece control difficult or increase the risk of accidental injury.
CHILDREN & BYSTANDERS. Keep children and bystanders at a safe distance from the work area. Stop using machine if they become a distraction.
GUARDS & COVERS. Guards and covers reduce accidental contact with moving parts or flying debris. Make sure they are properly installed, undamaged, and working correctly BEFORE operating machine.
FORCING MACHINERY. Do not force machine. It will do the job safer and better at the rate for which it was designed.
NEVER STAND ON MACHINE. Serious injury may occur if machine is tipped or if the cutting tool is unintentionally contacted.
STABLE MACHINE. Unexpected movement dur­ing operation greatly increases risk of injury or loss of control. Before starting, verify machine is stable and mobile base (if used) is locked.
USE RECOMMENDED ACCESSORIES. Consult this owner’s manual or the manufacturer for rec­ommended accessories. Using improper acces­sories will increase the risk of serious injury.
UNATTENDED OPERATION. To reduce the risk of accidental injury, turn machine OFF and ensure all moving parts completely stop before walking away. Never leave machine running while unattended.
MAINTAIN WITH CARE. Follow all maintenance instructions and lubrication schedules to keep machine in good working condition. A machine that is improperly maintained could malfunction, leading to serious personal injury or death.
DAMAGED PARTS. Regularly inspect machine for damaged, loose, or mis-adjusted parts—or any condition that could affect safe operation. Immediately repair/replace BEFORE operating machine. For your own safety, DO NOT operate machine with damaged parts!
MAINTAIN POWER CORDS. When disconnect­ing cord-connected machines from power, grab and pull the plug—NOT the cord. Pulling the cord may damage the wires inside. Do not handle cord/plug with wet hands. Avoid cord damage by keeping it away from heated surfaces, high traffic areas, harsh chemicals, and wet/damp locations.
EXPERIENCING DIFFICULTIES. If at any time you experience difficulties performing the intend­ed operation, stop using the machine! Contact our Technical Support at (570) 546-9663.
Model G0865 (Mfd. Since 04/19)
-7-

Additional Safety for Grinders

Serious injury or death can occur from impact injuries if grinding wheel breaks apart during use. Rotating grinding wheels can easily remove skin, or entanglement/amputation injuries can occur from being caught in moving parts or in-running pinch points. Flying sparks can ignite explosive or flammable materials. To minimize risk of getting hurt or killed, anyone operating machine MUST completely heed hazards and warnings below.
SAFE MOUNTING & WORK AREA. An unse-
cured grinder may become dangerously out of control during operation. Before use, verify grinder is FIRMLY secured in a location free of explosive or flammable materials.
STARTING GRINDER. If a wheel is damaged,
it will usually fly apart shortly after start-up. To protect yourself, always stand to side of grinder when turning it ON and allow it to run for at least one minute before standing in front of it.
VISUAL INSPECTION. Verify that grinding wheels are free of cracks, chips, or dents in wheel surface before installing. Do not use wheel if it has any of these problems or it could break apart during operation.
RING TEST. Perform a "ring test" on grinding
wheels before installation to ensure they are safe to use. A wheel that does NOT pass ring test may break or fly apart during operation.
WHEEL SPEED RATING. Wheels operated at a
faster speed than rated for may break apart dur­ing operation. Before mounting a new wheel, be sure wheel RPM rating is equal or higher than speed of grinder. Never use unmarked wheels.
VIBRATING WHEEL. Never use a wheel that vibrates. Replace wheel or shaft bearings immediately.
SPARK DEFLECTOR GAP. Keep gap between end of spark deflector and grinding wheel
1
between
8" and 1⁄4". If the gap is larger, exces­sive sparks and abrasives can be expelled toward the operator.
SPINDLE NUT. Only tighten wheel spindle nut enough to drive wheel and prevent slippage.
EYE SHIELDS. Place eye shields close to grind­ing wheel and re-adjust as wheel wears down.
TOOL REST POSITION. If tool rest is too far away from wheel, workpiece may be pulled down, causing loss of control and pulling your hand into
1
grinding wheel. Keep tool rest within
8" from
wheel when operating. Replace grinding wheel
1
when tool rest gap is wider than
8" and no addi-
tional adjustment can be made.
HAND & WHEEL CONTACT. Keep a firm grip on workpiece and position your hands a safe dis­tance away when grinding. Anticipate when work­piece will heat up, and cool it before it becomes too hot to hold, or use an appropriate clamp. Avoid wearing gloves as they may get caught in grinding wheel and cause even more serious entanglement injuries.
WHEEL FLANGES. Only use flanges included with grinder when mounting wheels. Other flang­es may not properly secure wheel and cause an accident. Do not use warped or damaged flanges, and always use paper discs (blotters) between wheels and flanges to reduce risk of flanges cracking wheel when tightened.
EYE, FACE, & LUNG PROTECTION. Grinding ejects small particles at a high rate of speed. These particles can cause blindness, skin injuries or respiratory damage. ALWAYS wear approved clothing, safety goggles, face shield, and a respi­rator for type of grinding to be done.
SIDE & TOP GRINDING. Grinding on side of wheels can cause them to crack and burst— unless wheel is rated for side grinding. Grinding on top of wheels greatly increases risk of work­piece kickback. Always grind on downward part of wheel.
-8-
Model G0865 (Mfd. Since 04/19)

SECTION 2: POWER SUPPLY

Before installing the machine, consider the avail­ability and proximity of the required power supply circuit. If an existing circuit does not meet the requirements for this machine, a new circuit must be installed. To minimize the risk of electrocution, fire, or equipment damage, installation work and electrical wiring must be done by an electrician or qualified service personnel in accordance with all applicable codes and standards.
or equipment damage may occur if machine is not properly grounded and connected to power
The full-load current rating is the amperage a machine draws at 100% of the rated output power. On machines with multiple motors, this is the amperage drawn by the largest motor or sum of all motors and electrical devices that might operate at one time during normal operations.
The full-load current is not the maximum amount of amps that the machine will draw. If the machine is overloaded, it will draw additional amps beyond the full-load rating.
If the machine is overloaded for a sufficient length of time, damage, overheating, or fire may result— especially if connected to an undersized circuit. To reduce the risk of these hazards, avoid over­loading the machine during operation and make sure it is connected to a power supply circuit that meets the specified circuit requirements.
For your own safety and protection of
Note: Circuit requirements in this manual apply to
a dedicated circuit—where only one machine will be running on the circuit at a time. If machine will be connected to a shared circuit where multiple machines may be running at the same time, con­sult an electrician or qualified service personnel to ensure circuit is properly sized for safe operation.
A power supply circuit includes all electrical equipment between the breaker box or fuse panel in the building and the machine. The power sup­ply circuit used for this machine must be sized to safely handle the full-load current drawn from the machine for an extended period of time. (If this machine is connected to a circuit protected by fuses, use a time delay fuse marked D.)
This machine is prewired to operate on a power supply circuit that has a verified ground and meets the following requirements:
process. DO NOT connect to power until
Availability
Electrocution, fire, shock,
Serious injury could occur if you connect machine to power before completing setup
instructed later in this manual.
120V Circuit Requirements
Nominal Voltage ........................................120V
Cycle .......................................................... 60 Hz
Phase ........................................... Single-Phase
Power Supply Circuit ......................... 15 Amps
supply.
Full-Load Current Rating
Full-Load Current Rating at 120V ....4.8 Amps
Model G0865 (Mfd. Since 04/19)
property, consult an electrician if you are unsure about wiring practices or electrical codes in your area.
-9-
Improper connection of the equipment-grounding wire can result in a risk of electric shock. The wire with green insulation (with or without yellow stripes) is the equipment-grounding wire. If repair or replacement of the power cord or plug is nec­essary, do not connect the equipment-grounding wire to a live (current carrying) terminal.
Check with a qualified electrician or service per­sonnel if you do not understand these grounding requirements, or if you are in doubt about whether the tool is properly grounded. If you ever notice that a cord or plug is damaged or worn, discon­nect it from power, and immediately replace it with a new one.
We do not recommend using an extension cord with this machine. cord, only use it if absolutely necessary and only on a temporary basis.
Extension cords cause voltage drop, which can damage electrical components and shorten motor life. Voltage drop increases as the extension cord size gets longer and the gauge size gets smaller (higher gauge numbers indicate smaller sizes).
Any extension cord used with this machine must be in good condition and contain a ground wire and matching plug/receptacle. Additionally, it must meet the following size requirements:
Grounding & Plug Requirements
it will not fit the outlet, have a qualified electrician install the proper outlet with a
This machine MUST be grounded. In the event of certain malfunctions or breakdowns, grounding reduces the risk of electric shock by providing a path of least resistance for electric current.
This machine is equipped with a power cord that has an equipment-grounding wire and a grounding plug. Only insert plug into a matching receptacle (outlet) that is properly installed and grounded in accordance with all local codes and ordinances. DO NOT modify the provided plug!
GROUNDED
5-15 RECEPTACLE
Grounding Pin
5-15 PLUG
Extension Cords
If you must use an extension
Neutral Hot
Figure 4. Typical 5-15 plug and receptacle.
SHOCK HAZARD! Two-prong outlets do not meet the grounding requirements for this machine. Do not modify or use an adapter on the plug provided—if
verified ground.
-10 -
Minimum Gauge Size ...........................16 AWG
Maximum Length (Shorter is Better).......50 ft.
Model G0865 (Mfd. Since 04/19)

SECTION 3: SETUP

This machine was carefully packaged for safe transport. When unpacking, separate all enclosed items from packaging materials and inspect them for shipping damage.
,
please
IMPORTANT:
you are completely satisfied with the machine and have resolved any issues between Grizzly or the shipping agent. You MUST have the original pack-
aging to file a freight claim. It is also extremely helpful if you need to return your machine later.
This machine presents serious injury hazards to untrained users. Read through this entire manu­al to become familiar with the controls and opera­tions before starting the machine!
Wear safety glasses during the entire setup process!

Needed for Setup

Unpacking

If items are damaged
call us immediately at (570) 546-9663.
Save all packaging materials until
The following are needed to complete the setup process:
Description Qty
Safety Glasses (for each person) ...................... 1
Mounting Hardware (Page 13) .......... As Needed
Fine Ruler .......................................................... 1
Phillips Head Screwdriver #2 ............................ 1
Model G0865 (Mfd. Since 04/19)
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Inventory

The following is a list of items shipped with your machine. Before beginning setup, lay these items out and inventory them.
If any non-proprietary parts are missing (e.g. a nut or a washer), we will gladly replace them; or for the sake of expediency, replacements can be obtained at your local hardware store.
NOTICE
If you cannot find an item on this list, care­fully check around/inside the machine and packaging materials. Often, these items get lost in packaging materials while unpack­ing or they are pre-installed at the factory.
Box 1 (Figure 5) Qty
A. Grinder (Not Shown) ................................... 1
B. LED Light Housings/Spark Deflectors ........ 2
C. Safety Shields w/Fasteners ........................ 2
D. Tool Rest Bracket (Left) .............................. 1
E. Tool Rest Bracket (Right) ........................... 1
F. Tool Rest (Left) ........................................... 1
G. Tool Rest (Right) ......................................... 1
H. AAA Batteries ............................................. 4
Fasteners (Figure 6) Qty
I. Fender Washers 5mm ................................ 2
J. Lock Washers 5mm.................................... 2
K. Flat Washers 6mm ..................................... 4
L. 3-Lobe Knobs M5-.8 .................................. 2
M. Knob Bolts M6-1 x 16 ................................. 2
N. Carriage Bolts M5-.8 x 50 .......................... 2
O. Phillips Head Screws M5-.8 x 10
w/Washers .................................................. 4
I J K
ML N O
Figure 6. Fastener inventory.
B
D
Figure 5. Tool rest and safety shield parts.
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E
F G
C
H
Model G0865 (Mfd. Since 04/19)

Site Considerations

or disable start switch or
Refer to the Machine Data Sheet for the weight and footprint specifications of your machine. Some workbenches may require additional rein­forcement to support the weight of the machine and workpiece materials.
Consider anticipated workpiece sizes and addi­tional space needed for auxiliary stands, work tables, or other machinery when establishing a location for this machine in the shop. Below is the minimum amount of space needed for the
Another option is a "direct mount" (see example below) where the machine is secured directly to the workbench with lag screws and washers.
The base of this machine has mounting slots that allow it to be fastened to a workbench or other mounting surface to prevent it from moving during operation and causing accidental injury or damage.
The strongest mounting option is a "Through Mount" (see example below) where holes are drilled all the way through the workbench—and hex bolts, washers, and hex nuts are used to secure the machine in place.

Bench Mounting

Workbench Load
Placement Location
131⁄2"
Number of Mounting Slots ............................. 2
Diameter of Mounting Hardware Needed ..
Hex Bolt
Flat Washer
Machine Base
1
2"
151⁄2"
Figure 7. Minimum working clearances.
Children and visitors may be seriously injured if unsuper­vised around this machine. Lock entrances to the shop
power connection to prevent unsupervised use.
Workbench
Flat Washer
Lock Washer
Hex Nut
Figure 8. "Through Mount" setup.
Lag Screw
Flat Washer
Machine Base
Model G0865 (Mfd. Since 04/19)
Workbench
Figure 9. "Direct Mount" setup.
-13-

Assembly

The Model G0865 comes mostly assembled from the factory. Using the hardware from the Inventory list on Page 12, complete the assembly by attaching the tool rest and safety shield.
4. Assemble left tool rest using (1) left tool rest bracket, (1) left tool rest with groove, (1) 6mm flat washer, and (1) M6-1 x 18 knob bolt, as shown in Figure 12.
Tool Rest
To assemble grinder:
1. Remove battery cover from each LED light
housing and install (2) AAA batteries (see
Figure 10).
2. Remove (1) pre-attached M5-.8 x 55 carriage
bolt and (1) M5-.8 round knob from safety shield, then use to attach safety shield to each LED light housing (see Figure 10).
Battery Cover
LED Light Housing
Carriage Bolt
Safety Shield
AAA Batteries
Round
Knob
Tool Rest
Bracket
Flat
Washer
Figure 12. Left tool rest assembly.
5. Assemble right tool rest using (1) right tool
rest bracket, (1) right tool rest, (1) 6mm flat washer, and (1) M6-1 x 18 knob bolt.
6. Place bottom slot of tool rest bracket over stud on inner wheel guard, then attach tool rest assembly to inner wheel guard using (1) M5-.8 x 50 carriage bolt, (1) 5mm fender washer, (1) 5mm lock washer, and (1) M5-.8 knob (see Figure 13). Repeat for second tool rest assembly.
Knob
Bolt
Figure 10. Safety shield/light assembly (1 of 2).
3. Attach each assembled LED light housing/
safety shield to top of wheel guard with (2) M5-.8 x 10 Phillips head screws and captive washers (see Figure 11).
x 2
Figure 11. Spark deflector and safety shield
attached to grinder.
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x 2
Figure 13. Tool rest assemblies attached to
inner wheel guard.
Model G0865 (Mfd. Since 04/19)
NEVER grind without tool rest in place and properly positioned. "Freehand" grinding or too large of a gap between wheel and tool rest increases risk of kickback, which may lead to serious injury.
Tool Rest Adjustment
The tool rest stabilizes the workpiece when grind­ing. It must always be positioned correctly when using the grinder, to avoid workpiece and possibly operator's hands from being pulled into grinding wheel.
ALWAYS DISCONNECT POWER BEFORE MAKING ADJUSTMENTS!
As the grinding wheel wears, adjust the tool rest closer to the grinding wheel to maintain a gap
1
16" – 1⁄8" (see Figure 14). If the gap reaches
of
1
8" and no additional adjustments can be made,
replace the grinding wheel.
Spark Deflector Adjustment
The spark deflector prevents sparks from shower­ing the top of the workpiece and the operator's hands.
ALWAYS DISCONNECT POWER BEFORE MAKING ADJUSTMENTS!
As the wheel wears, adjust the spark deflector closer to the grinding wheel to maintain a gap
1
8" – 1⁄4" (see Figure 15). If the gap reaches
of
1
4" and no additional adjustments can be made,
replace the grinding wheel.
1
8" – 1⁄4"
1
16" – 1⁄8"
Figure 14. Example of correct tool rest gap.
Figure 15. Example of correct spark deflector
gap.
Some grinding wheels must be replaced before spark deflector or tool rest reach their final adjustment. As diameter of a grinding wheel is reduced, so is available surface speed. Grinding under these condi­tions can lead to faster abrasive loss and poor grinding results. Always follow wheel manufacturer's directions.
Model G0865 (Mfd. Since 04/19)
-15-

Test Run

Once assembly is complete, test run the machine to ensure it is properly connected to power and safety components are functioning correctly.
If you find an unusual problem during the test run, immediately stop the machine, disconnect it from power, and fix the problem BEFORE operating the machine again. The
table in the
SERVICE section of this manual can help.
setup instructions have been performed. Operating an improperly set up machine
Serious injury or death can result from
Troubleshooting
The Test Run consists of verifying the following: 1) The motor powers up and runs correctly.
using this machine BEFORE understanding its controls and related safety information. DO NOT operate, or allow others to operate, machine until the information is understood.
To test run machine:
1. Clear all setup tools away from machine.
2. Connect machine to power supply.
3. Turn machine ON, verify motor operation,
and then turn machine OFF.
The motor should run smoothly and without
problems or unusual noises.
DO NOT start machine until all preceding
may result in malfunction or unexpect­ed results that can lead to serious injury, death, or machine/property damage.
-16 -
Model G0865 (Mfd. Since 04/19)

SECTION 4: OPERATIONS

The purpose of this overview is to provide the nov­ice machine operator with a basic understanding of how the machine is used during operation, so the
discussed later
in this manual
Due to the generic nature of this overview, it is not intended to be an instructional guide. To learn more about specific operations, read this entire manual,
training from experienced machine operators outside of this manual by reading "how-to" books, trade magazines, or websites.
Wear personal protective equipment to
Keep hair, clothing, and
ing parts at all times. Entanglement can result in death, amputation, or
To reduce your risk of serious injury, read this entire manual BEFORE

Operation Overview

machine controls/components
are easier to understand.
seek additional
, and do additional research
using machine.
To complete a typical operation, the operator does the following:
1. Examines workpiece to make sure it is suit-
able for grinding.
2. Selects correct grinding wheel for type of workpiece grinding, inspects wheel, performs a "ring test," and installs wheel.
3. Verifies/adjusts tool rest position so it is per­pendicular to grinding wheel and gap is
1
8", and verifies/adjusts spark deflector and
to wheel gap is between
4. Positions safety shield for safe grinding.
5. Ensures that ON/OFF switch is in OFF posi-
tion, and connects grinder to power.
6. Puts on personal protective equipment.
7. Stands aside, starts grinder, and allows
wheel to reach full speed and operate for at least 1 minute to ensure wheel does not fly apart from the centrifugal force of rotation.
1
8" to 1⁄4".
1
16"
Eye and face injuries and respiratory prob­lems can occur while operating this tool.
reduce your risk from these hazards.
Model G0865 (Mfd. Since 04/19)
jewelry away from mov-
severe crushing injuries!
8. Places workpiece on tool rest and positions it
for grinding.
9. Gradually feeds workpiece into grinding wheel and moves workpiece left and right to prevent grooves in wheel.
10. Quenches workpiece as required to prevent surface hardening or temper loss.
11. Stops bench grinder.
If you are not experienced with this type of machine, WE STRONGLY RECOMMEND that you seek additional training outside of this manual. Read books/magazines or get formal training before beginning any proj­ects. Regardless of the content in this sec­tion, Grizzly Industrial will not be held liable for accidents caused by lack of training.
-17-

Workpiece Inspection

Some workpieces are not suitable for grinding on a bench grinder. Before grinding, inspect all
workpieces for the following:
Hard Workpiece: Workpieces that are made of stone, carbide, stainless steel, ceramics, glass, or have hardened welds will wear out most general-grade grinding wheels quickly. If hard materials are to be ground, you must install the correct type of grinding wheel.

Wheel Selection

The Model G0865 only accepts Type 1 wheels with a
Aluminum oxide and silicon carbide wheels are marked in a somewhat uniform manner by all the major manufacturers. Understanding these markings will help you understand the capabilities of various wheels. Always refer to the manufac­turer’s grinding recommendations when selecting a wheel for your project.
The basic format for wheel numbering is:
5
8" bore.
Soft Workpiece: Workpieces that are made of aluminum, brass, lead, and other nonfer­rous metals will load up in the grinding wheel and render the abrasive useless. Grinding wood, plastics, rubber, fiberglass, or other soft materials can also cause the same problem and lead to the wheel overheating and possibly bursting during use if ignored. To restore a loaded grinding wheel surface, redress with a dressing tool.
Flexible/Unstable Workpiece: Grinding on the side or the ends of cable, chain, or round workpieces creates the hazard of workpiece twist or grab, leading to entanglement with the wheel or shaft. This hazard must be avoided.
Loose Parts: Make sure that the workpiece is free of any parts like springs, pins, balls, or other components that may loosen or dis­lodge during grinding, and hit the operator.
Strength: Make sure that the workpiece is strong enough to be ground. Should it break, the broken piece may dig into the wheel and cause kickback or severe injury.
Prefix
The Prefix is the manufacturer’s designation for a particular wheel type (e.g. Type 1 wheels).
The most common Abrasive Types used are A for Aluminum Oxide, C for Silicon Carbide, and occasionally SG for Seeded Gel.
The Grit Size is a number that refers to the size of the abrasive grain in the wheel. The lower the number, the coarser the wheel. Ten is a very coarse wheel for roughing and 220 is usually the upper range for fine finish work.
Grade is an indication of the hardness of the wheel—"A" being the softest and "Z" being the hardest.
Bond Type refers to the type of bonding material used to hold the abrasive material. Most general purpose wheels will have a "V" indicating Vitrified Clay is used. Vitrified Clay provides high strength and good porosity. The other common bond type is "B" for resin where synthetic resins are used. These are used to grind cemented carbide and ceramic materials.
Abrasive
Typ e
1 A 60 L V
Grit Size Grade
Bond
Typ e
Electrical system is not waterproof. DO NOT use grinder with liquid cooling system for wet grinding. Ignoring warning can lead to electrocution or machine damage.
-18-
Note: There may be other numbers inserted that have meaning for a particular type of wheel. Refer to the manufacturer’s technical data for a com­plete explanation.
Model G0865 (Mfd. Since 04/19)

Wheel Care

Wheel Inspection

When grinding, your safety depends, to a large degree, on the condition of the wheel. A wheel in poor condition presents the possibility of breaking apart during rotation and injuring the operator and others in the area.
Here are some tips to help you avoid breaking the wheel:
Always transport, store and handle wheels with care. Wheels may be damaged if they are dropped or if heavy objects are stacked on them.
Select the right grinding wheel for the job. DO NOT grind material inappropriate for the wheel type.
Only use wheels that are rated for the RPM of the tool grinder.
Mount the wheel properly (see Wheel Removal & Installation on Page 20).
Do not push the tooling into the grinding wheel with such force that it causes the grind­er to bog down. And do not apply pressure to stop the wheel after turning the grinder OFF.
Dress the wheel when necessary. Do not allow it to become glazed (see Wheel Dressing on Page 20).
Do not store wheels in damp or wet locations.
Before mounting a new grinding wheel, it must be inspected. Do not assume that a wheel is in sound condition just because it is new—often damage can occur in shipping, with age, or with exposure to moisture.
First, do a Visual Inspection. Look for any cracks, chips, nicks or dents in the surface of the wheel. If you see any of these, DO NOT use the wheel.
Second, do a Ring Test. This test will give you an indication of any internal damage that may not be obvious during a visual inspection.
To perform ring test:
1. Make sure grinding wheel is clean and dry;
otherwise, you may get false results.
2. If size permits, balance grinding wheel with a screw driver through mounting hole. If this is not possible, hang wheel in air with a piece of cord or string looped through mounting hole in center.
3. At spots shown in Figure 16, gently tap grind- ing wheel with a light non-metallic device such as handle of a screwdriver or a wooden mallet.
Note: Finding exact spot to tap may take sev-
eral attempts.
Do not overtighten the nut when mounting the wheel.
Do not leave the wheel mounted when machine is not in use.
Model G0865 (Mfd. Since 04/19)
STOP
Rated 3500 RPM
Make sure your grinder is not
faster than the rated RPM of this wheel
Type-1
Aluminum
Oxide
Grinding can be dangerous Visually inspect this wheel
for cracks, nicks,chips
WARNING
60 Grit
Grade L
Vitrified Bond
Figure 16. Tapping locations when performing a
ring test.
-19 -
4. An undamaged grinding wheel will emit a clear metallic ring or "ping" sound in each of these spots. A damaged grinding wheel will respond with a dull thud that has no clear tone.
— If you determine from ring test that grind-
ing wheel is damaged, DO NOT use it!

Wheel Dressing

Depending on the type of grinding you do, the grinding wheel may require periodic dressing.
Wheel Removal &
Installation
ALWAYS visually inspect and perform a "ring test" on a wheel before assembly. DO NOT use damaged wheels!
To remove and install grinding wheel:
1. DISCONNECT MACHINE FROM POWER!
There are several different types of wheel dressing devices available on the market (see Page 22 for examples). Dressing restores the abrasive quality of the wheel surface and brings the wheel edge back to a square form.
Refer to the instructions that accompany your dressing accessory for complete details on how to properly dress the wheel.
Always adjust tool rest and spark deflector after dressing or replacing grinding wheel. Failure to do so could lead to workpiece kickback and injury.
2. Remove outer guard (see Figure 17).
Outer
Guard
Figure 17. Location of outer guard hardware that
must be removed to remove wheel.
-20-
Model G0865 (Mfd. Since 04/19)
3. Remove arbor hex nut (see Figure 18).
Tip: Hold grinding wheel with free hand to
stop it from turning while loosening the arbor nut.
Note: Spindle on left side of grinder has left-
hand threads. Turn it clockwise to loosen.
Grinding
Wheel
Outer
Flange
Paper
Disc
Arbor
Hex Nut
Figure 18. Outer wheel guard removed.
4. Remove grinding wheel outer flange and
paper disc.
NEVER assemble grinding wheel on spindle without paper or fiber discs between wheel and flange. Not using discs can put stress on wheel, causing it to crack and possibly fly apart.
7. Mount new grinding wheel in order shown
in Figure 19. Tighten arbor hex nut snugly but do not over-tighten. Over-tightening can stress and crack wheel.
Paper Discs
u
m
n
i
n
m
O
u
l
x
A
i
d
e
M
P
T
y
R
p
0
e
0
-
1
5
3
V
i
t
r
i
f
i
e
d
B
o
n
d
5. Remove grinding wheel from spindle.
Note: Mark location of paper or fiber disc
between wheel flanges and wheel. These cushion the pressure of the wheel flanges and help distribute pressure more evenly. They also help reduce damage to the arbor flanges.
6. Verify flatness of inner and outer wheel flanges by placing them on a level surface. Replace warped or damaged flanges.
Warped wheel flanges can contribute to grinding wheel breaking and flying apart. Never use warped wheel flanges. Always check flanges before re-installing grinding wheel.
Figure 19. Assembly order for wheel installation.
8. Re-assemble outer wheel guard using hard- ware removed in Step 2.
9. While standing away from line of rotation,
turn grinder ON and run new grinding wheel for at least 1–2 minutes before standing in front of it. This helps protect you if the wheel has internal damage that will cause it to fly apart from the centrifugal force of rotation.
— If grinder runs smoothly, grinding wheel
may now be used.
— If wheel appears to wobble, grinder
vibrates excessively, or any other unsafe condition appears with new wheel, stop grinder and refer to Troubleshooting on Page 24.
Model G0865 (Mfd. Since 04/19)
-21-
ACCESSORIES
Installing unapproved accessories may
order online at www.grizzly.com or call 1-800-523-4777
Basic Eye Protection
T20501—Face Shield Crown Protector 4" T20502—Face Shield Crown Protector 7" T20503—Face Shield Window T20451—“Kirova” Clear Safety Glasses T20452—“Kirova” Anti-Reflective S. Glasses T20456—DAKURA Safety Glasses, Black/Clear

SECTION 5: ACCESSORIES

cause machine to malfunction, resulting in serious personal injury or machine damage. To reduce this risk, only install accessories recommended for this machine by Grizzly.
NOTICE
Refer to our website or latest catalog for additional recommended accessories.
H5944—#0 Wheel Dresser H5945—#1 Wheel Dresser H5946—#2 Wheel Dresser
Exposes new grains for aggressive cutting on all types of grinding wheels. Star wheels and discs are hardened steel. Cast iron handle provides stabilizing mass for better control.
T20502
T20503
T20456
Figure 20. Assortment of basic eye protection.
T20452
T20451
Figure 21. Rotary-type dressing tools.
Grinding Wheels
G7424—8" x 1", 24 Grit G7425—8" x 1", 36 Grit G7426—8" x 1", 46 Grit G7427—8" x 1", 60 Grit
These Aluminum Oxide bench grinding wheels measure 8" x 1" and feature a nested bushings adjust to
1
2 "–11⁄4" bore. The
1
2 ", 5⁄8", 3⁄4" and 1".
Figure 22. Range of aluminum oxide grinding
wheels.
-22-
Model G0865 (Mfd. Since 04/19)

SECTION 6: MAINTENANCE

To reduce risk of shock or accidental startup, always disconnect machine from
Cleaning &
Protecting
power before adjustments, maintenance, or service.

Schedule

For optimum performance from this machine, this maintenance schedule must be strictly followed.
Ongoing
To maintain a low risk of injury and proper machine operation, if you ever observe any of the items below, shut down the machine immediately and fix the problem before continuing operations:
Loose mounting bolts.
Cracked or loose grinding wheel.
Worn or damaged wires.
Any other unsafe condition.
Cleaning the Model G0865 is relatively easy. Vacuum excess debris, and wipe off the remaining dust with a dry cloth.

Wheel Dressing

Depending on the type of grinding you do, the grinding wheel may require periodic dressing.
Several different kinds of wheel dressing devices are available. Dressing restores the abrasive quality of the wheel surface and squares up the wheel edge.
Refer to the instructions that accompany your dressing accessory for complete details on how to properly dress a wheel.

Grinding Wheels

The grinding wheels should be inspected before every use. Use the ring test method noted in Wheel Inspection on Page 19 to verify structural integrity. Take care in storing grinding wheels to keep them free from potential damage by being dropped or having other items drop on them.
Replace the wheel when the spark deflector or tool rest has no more adjustment and the gap has exceeded the safe limit.
Model G0865 (Mfd. Since 04/19)

Wheel Storage

Grinding wheels can be easily damaged, so it is important to store them properly. Follow all wheel manufacturer storage instructions. Always store grinding wheels in a location that is dry and pro­tected from potential damage due to them being dropped or having other items dropped on them. Also, avoid storing grinding wheels where there is high humidity, extreme heat or cold, or solvents.
-23-
Review the troubleshooting procedures in this section if a problem develops with your machine. If you need
the
serial number and manufacture date of your machine before calling.

SECTION 7: SERVICE

replacement parts or additional help with a procedure, call our Technical Support. Note: Please gather

Troubleshooting

Motor & Electrical
Symptom Possible Cause Possible Solution
Machine does not start, or power­supply fuse/breaker trips immediately after startup.
Machine stalls or is underpowered.
Machine has vibration or noisy operation.
1. Incorrect power supply voltage or circuit size.
2. Power supply circuit breaker tripped or fuse blown.
3. ON/OFF switch at fault.
4. Motor at fault.
1. Machine undersized for task.
2. Motor overheated.
3. Run capacitor at fault.
4. Motor bearings at fault.
5. Motor at fault.
1. Motor or component loose.
2. Machine incorrectly mounted to workbench or stand.
3.
Grinding wheel at fault/arbor hole not round.
4. Motor bearings at fault.
5. Motor shaft bent.
1. Ensure correct power supply voltage and circuit size.
2. Ensure circuit is sized correctly and free of shorts. Reset circuit breaker or replace fuse.
3. Replace switch.
4. Test/repair/replace.
1. Use new grinding/buffing wheel; reduce feed rate.
2. Clean motor, let cool, and reduce workload.
3. Test/repair/replace.
4. Test/repair/replace.
5. Test/repair/replace.
1. Inspect/replace damaged parts, or tighten if loose.
2. Tighten mounting hardware.
3. Dress/replace grinding wheel.
4. Test by rotating shaft; rotational grinding/loose shaft requires bearing replacement.
5. Test with dial indicator and replace motor.
Operations
Symptom Possible Cause Possible Solution
Machine slows when operating.
Wavy condition on surface of workpiece.
Lines on surface of workpiece.
Burning spots or cracks in the workpiece.
Wheel dulls quickly, grit falls off.
-24-
1. Operator applying too much pressure. 1. Use less pressure when grinding.
1. Machine vibrating.
2. Workpiece not held firmly.
3. Wheel face uneven.
4. Wheel is too hard.
1. Wheel surface loaded with residue.
2. Workpiece not held tightly.
1. Improper type of grinding wheel.
2. Improper feed rate.
3. Workpiece requires quenching.
1. Depth of cut too great.
2. Wheel is too soft.
3. Wheel diameter too small.
4. Bad wheel dress.
5. Defective wheel bonding.
1. Securely mount on solid surface (Page 13).
2. Use a holding device to firmly hold the workpiece.
3. Dress grinding wheel (Page 20).
4. Use softer wheel, or reduce feed rate.
1. Dress grinding wheel (Page 20).
2. Use holding device to firmly hold workpiece.
1. Try softer style wheel or a wheel with coarser grit.
2. Slow down rate of workpiece movement into wheel.
3. Quench workpiece in water to cool.
1. Slow down rate of workpiece movement into wheel.
2. Wheel too soft for material being ground, select harder bond.
3. Replace grinding wheel (Page 20).
4. Dress grinding wheel (Page 20).
5. Consult manufacturer of grinding wheel.
Model G0865 (Mfd. Since 04/19)
These pages are current at the time of printing. However, in the spirit of improvement, we may make chang­es to the electrical systems of future machines. Compare the manufacture date of your machine to the one
number and manufacture date of your
machine before calling. This information can be found on the main machine label.
machine

SECTION 8: WIRING

stated in this manual, and study this section carefully.
If there are differences between your machine and what is shown in this section, call Technical Support at (570) 546-9663 for assistance BEFORE making any changes to the wiring on your machine. An updated wiring diagram may be available. Note: Please gather the serial

Wiring Safety Instructions

SHOCK HAZARD. Working on wiring that is con-
nected to a power source is extremely dangerous. Touching electrified parts will result in personal injury including but not limited to severe burns, electrocution, or death. Disconnect the power from the machine before servicing electrical com­ponents!
MODIFICATIONS. Modifying the wiring beyond what is shown in the diagram may lead to unpre­dictable results, including serious injury or fire. This includes the installation of unapproved after­market parts.
WIRE CONNECTIONS. All connections must be tight to prevent wires from loosening during machine operation. Double-check all wires dis­connected or connected during any wiring task to ensure tight connections.
CIRCUIT REQUIREMENTS. You MUST follow the requirements at the beginning of this manual when connecting your machine to a power source.
WIRE/COMPONENT DAMAGE. Damaged wires or components increase the risk of serious per­sonal injury, fire, or machine damage. If you notice that any wires or components are damaged while performing a wiring task, replace those wires or components.
MOTOR WIRING. The motor wiring shown in these diagrams is current at the time of printing but may not match your machine. If you find this to be the case, use the wiring diagram inside the motor junction box.
CAPACITORS/INVERTERS. Some capacitors and power inverters store an electrical charge for up to 10 minutes after being disconnected from the power source. To reduce the risk of being shocked, wait at least this long before working on capacitors.
EXPERIENCING DIFFICULTIES. If you are expe­riencing difficulties understanding the information included in this section, contact our Technical Support at (570) 546-9663.
The photos and diagrams included in this section are best viewed in color. You can view these pages in color at www.grizzly.com.
Model G0865 (Mfd. Since 04/19)
-25-
Ground
Motor
120V

Wiring Diagram

Base
Electrical
Access Panel
ON/OFF Switch
1 2 3
Ground
The motor wiring shown here is current at the time of printing, but it may not match your machine. Always use the wiring diagram inside the motor junction box.
Hot
Run
Capacitor
25uF
300VAC
Neutral
120 VAC
5-15 Plug
-26-
READ ELECTRICAL SAFETY
ON PAGE 25!
Model G0865 (Mfd. Since 04/19)
49

SECTION 9: PARTS

We do our best to stock replacement parts when possible, but we cannot guarantee that all parts shown are available for purchase. Call (800) 523-4777 or visit www.grizzly.com/parts to check for availability.

Main Breakdown

13 12
11
15
16
14
9 61 62
8
19
17
14
13 12 10
9 61
62
49
11
50
51
11
8
17
7
62
4
5
6
4
2
1
3
31
30
29
28
24
25
26
27
52
54
53
18
20
41
55
16
37
10
50
51
59
21
4
31
56
42
58
MODEL G0865
8" BENCH GRINDER
w/LEDS
Specifications
Date
Motor: 1/2 HP, 120V, 1-Ph, 60 Hz Full-Load Current Rating: 4.8A
Serial Number
Motor Speed: 3450 RPM Grinding Wheel Size: 8" x 1"
Mfd. for Grizzly in China
Arbor Size: 5/8" Weight: 30 lbs.
WARNING!
To reduce the risk of serious injury while using this machine:
1. Read and understand owner’s manual before operating.
2. Always wear approved eye protection and respirator.
3. Tie back long hair, roll up sleeves, and DO NOT wear loose clothing, gloves or jewelry.
4. Only use grinding wheels suitable for speed of grinder.
5. Always use tool rest and hold workpiece firmly with both hands when grinding.
6. Stand to side of grinder during start-up.
7. Never use damaged grinding wheel. Inspect and test to ensure wheel is free from cracks and defects.
8. Securely mount machine to stable workbench or stand before starting.
9. Disconnect power before changing grinding wheels, adjusting, or servicing.
10. Only operate with all guards and eye shields installed.
11. DO NOT expose to rain or use in wet locations.
12. DO NOT operate under influence of drugs or alcohol or when tired.
13. Prevent unauthorized use by children or untrained users; restrict access or disable machine when unattended.
15
62
30
54
11
1
23
22
4
24
6
44
26
27
28
43
57
20
52
60
45
32
46
33
34 35
47
48
36
63
64 37 38 39
61
62
40
Model G0865 (Mfd. Since 04/19)
BUY PARTS ONLINE AT GRIZZLY. COM !
Scan QR code to visit our Parts Store.
-27-
REF PART # DESCRIPTION REF PART # DESCRIPTION
1 P0865001 PHLP HD SCR M5-.8 X 50 BLK 33 P0865033 STRAIN RELIEF TYPE-1 1/2 2 P0865002 WHEEL GUARD (OUTER, LEFT) 34 P0865034 LOCK WASHER 8MM 3 P0865003 HEX NUT M16-2 LH 35 P0865035 HEX BOLT M8-1.25 X 20 4 P0865004 GRINDING WHEEL FLANGE 5/8 36 P0865036 R CAPACITOR 25M 300V 1-1/2 X 3 5 P0865005 GRINDING WHEEL 8" X 1" X 5/8" 60G 37 P0865037 PHLP HD SCR M4-.7 X 8 6 P0865006 PHLP HD SCR M5-.8 X 10 38 P0865038 GRINDER BASE PLATE 7 P0865007 WHEEL GUARD (INNER, LEFT) 39 P0865039 FOOT (RUBBER) 8 P0865008 PHLP HD SCR M5-.8 X 10 BLK 40 P0865040 PHLP HD SCR M5-.8 X 16 9 P0865009 SPARK DEFLECTOR 41 P0865041 EXT TOOTH WASHER 4MM 10 P0865010 CARRIAGE BOLT M5-.8 X 60 42 P0865042 GROMMET 10MM (RUBBER) 11 P0865011 KNOB M5-.8, D20, ROUND KN 43 P0865043 TOOL REST (RIGHT) 12 P0865012 LED LIGHT HOUSING 44 P0865044 TOOL REST BRACKET (RIGHT) 13 P0865013 BATTERY AAA 1.5V 45 P0865045 GRINDER BASE 14 P0865014 SPACER 5 X 8 X 42MM 46 P0865046 SWITCH PLATE 15 P0865015 SAFETY SHIELD 47 P0865047 PHLP HD SCR M4-.7 X 8 BLK 16 P0865016 CARRIAGE BOLT M5-.8 X 55 48 P0865048 ON/OFF SWITCH K5 250V 17 P0865017 FLANGE NUT M5-.8 BLK 49 P0865049 BATTERY COVER 18 P0865018 PHLP HD SCR M5-.8 X 155 BLK 50 P0865050 LED COVER 19 P0865019 WHEEL GUARD (INNER, RIGHT) 51 P0865051 TAP SCREW M3 X 8 20 P0865020 SHAFT SLEEVE 52 P0865052 MOTOR END CAP 21 P0865021 GRINDING WHEEL 8" X 1" X 5/8" 36G 53 P0865053 WAVY WASHER 40MM 22 P0865022 HEX NUT M16-2 54 P0865054 BALL BEARING 6203ZZ 23 P0865023 WHEEL GUARD (OUTER, RIGHT) 55 P0865055 STATOR 24 P0865024 CARRIAGE BOLT M5-.8 X 50 BLK 56 P0865056 ROTOR 25 P0865025 TOOL REST BRACKET (LEFT) 57 P0865057 FLANGE NUT M5-.8 BLK 26 P0865026 FENDER WASHER 5MM BLK 58 P0865058 MACHINE ID LABEL 27 P0865027 LOCK WASHER 5MM BLK 59 P0865059 TOUCH-UP PAINT, GRIZZLY GREEN 28 P0865028 KNOB 3-LOBE, M5-.8, D25, 60 P0865060 ELECTRICITY LABEL 29 P0865029 TOOL REST (LEFT) 61 P0865061 FLAT WASHER 5MM 30 P0865030 FLAT WASHER 6MM BLK 62 P0865062 LOCK WASHER 5MM 31 P0865031 KNOB BOLT 3-LOBE, M6-1 X 16, D25 63 P0865063 FLAT WASHER 4MM 32 P0865032 POWER CORD 18G 3W 78" 5-15P 64 P0865064 LOCK WASHER 4MM
Main Parts List
Safety labels help reduce the risk of serious injury caused by machine hazards. If any label comes off or becomes unreadable, the owner of this machine MUST replace it in the original location before resuming operations. For replacements, contact (800) 523-4777 or www.grizzly.com.
-28-
BUY PARTS ONLINE AT GRIZZLY. COM !
Scan QR code to visit our Parts Store.
Model G0865 (Mfd. Since 04/19)

WARRANTY & RETURNS

Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole written warranty and any and all warranties that may be implied by law, including any merchantability or fitness, for any par­ticular purpose, are hereby limited to the duration of this written warranty. We do not warrant or represent that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants. In no event shall Grizzly’s liability under this warranty exceed the purchase price paid for the product and any legal actions brought against Grizzly shall be tried in the State of Washington, County of Whatcom.
We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, special, or consequential damages arising from the use of our products.
The manufacturers reserve the right to change specifications at any time because they constantly strive to achieve better quality equipment. We make every effort to ensure that our products meet high quality and durability standards and we hope you never need to use this warranty.
In the event you need to use this warranty, contact us by mail or phone and give us all the details. We will then issue you a “Return Number,’’ which must be clearly posted on the outside as well as the inside of the carton. We will not accept any item back without this number. Proof of purchase must accompany the merchandise.
Please feel free to write or call us if you have any questions about the machine or the manual.
Thank you again for your business and continued support. We hope to serve you again soon.
To
warranty-card
registration page
take advantage of this warranty, you must register it at https://www.grizzly.com/secureforms/
, or you can scan the QR code below to be automatically directed to our warranty
. Enter all applicable information for the product.
WARRANTY
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