Grizzly G0862 User guide

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READ THIS FIRST

REF PART # DES CRIP TI ON

Model G0861/G0862

***IMPORTANT UPDATE***

For Machines Mfd. Since 01/22

and Owner's Manual Revised 08/21

For questions or help with this product contact Tech Support at (570) 546-9663 or techsupport@grizzly.com

The following change was made since the owner's manual was printed:

• The inlet adapter has changed.

Aside from this information, all other content in the owner's manual applies and MUST be read and understood for your own safety. IMPORTANT: Keep this update with the owner's manual for future reference.

For questions or help, contact our Tech Support at (570) 546-9663 or techsupport@grizzly.com.

Old Inlet Adapter

New Inlet Adapter

Revised Parts

13V2

13V2 P0861013V2 INLET ADAPTER 7" X 4" X 3 (PC) V2.01.22 13V2 P0862013V2 INLET ADAPTER 8" X 4" X 3 (PC) V2.01.22

WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE

OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.

#JM22410 PRINTED IN TAIWAN

MODEL G0860/G0861/G0862

CYCLONE DUST COLLECTORS

OWNER'S MANUAL

(For models manufactured since 02/21)

G0860 G0861 G0862

WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE

OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.

#19907KB PRINTED IN TAIWAN

V4.08.21

This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators.

Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.

The owner of this machine/tool is solely responsible for its safe use. This responsibility includes but is not limited to proper installation in a safe environment, personnel training and usage authorization, proper inspection and maintenance, manual availability and comprehension, application of safety devices, cutting/sanding/grinding tool integrity, and the usage of personal protective equipment.

The manufacturer will not be held liable for injury or property damage from negligence, improper training, machine modifications or misuse.

Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:

• Lead from lead-based paints.

• Crystalline silica from bricks, cement and other masonry products.

• Arsenic and chromium from chemically-treated lumber.

Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: Work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.

Table of Contents

INTRODUCTION ............................................... 2

Contact Info.................................................... 2

Machine Differences Manual Accuracy Identification Controls & Components Machine Data Sheet

SECTION 1: SAFETY

Safety Instructions for Machinery Additional Safety for Dust Collectors

SECTION 2: POWER SUPPLY

G0860 110V Power Supply

G0861/G0862 220V Power Supply.............. 12

SECTION 3: SETUP

Needed for Setup Unpacking Inventory Site Considerations Assembly Test Run

SECTION 4: DESIGNING A SYSTEM

General Duct Material System Design System Grounding

................................................... 3

.................................................... 14

...................................................... 15

..................................................... 18

...................................................... 24

........................................................ 25

................................................ 25

...................................... 2

........................................... 2

................................. 4

...................................... 5

....................................... 7

.................. 7

............. 9

...................... 10

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....................................... 14

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...................................... 17

........... 25

............................................. 27

....................................... 33

SECTION 6: ACCESSORIES

SECTION 7: MAINTENANCE

Schedule Cleaning Canister Filter Removing/Replacing Collection Drum Bag Removing/Replacing Filter Bag

SECTION 8: SERVICE

Troubleshooting Removing/Replacing Canister Filter

SECTION 9: WIRING

Wiring Safety Instructions Electrical Components G0860 Wiring Diagram G0861 Wiring Diagram G0862 Wiring Diagram

SECTION 10: PARTS

G0860/G0861 Parts G0862 Parts G0860/G0861 Labels & Cosmetics G0862 Labels & Cosmetics

WARRANTY & RETURNS

...................................................... 39

................................... 41

........................................... 41

...................................... 45

..................................... 50

................................................. 53

......................... 36

......................... 39

............................... 39

................... 40

............ 43

............................ 45

................................. 46

................................ 47

................................ 48

................................ 49

............. 55

......................... 56

............................. 57

. . 40

SECTION 5: OPERATIONS

Operation Overview General Operation Programming Receiver

..................................... 34

....................................... 34

................................ 35

........................... 34

We stand behind our machines! If you have questions or need help, contact us with the information below. Before contacting, make sure you get the

serial number

machine ID label. This will help us help you faster.

We want your feedback on this manual. What did you like about it? Where could it be improved? Please take a few minutes to give us feedback.

Email: manuals@grizzly.com

We are proud to provide a high-quality owner’s manual with your new machine!

instructions, specifications, drawings, and photographs in this manual. Sometimes we make mistakes, but our policy of continuous improvement also means that

you receive is

slightly different than shown in the manual

If you find this to be the case, and the difference between the manual and machine leaves you confused or unsure about something

check our

website for an updated version. W

current

manuals and

on our web-

site at

Alternatively, you can call our Technical Support for help. Before calling, make sure you write down the

serial number

from the machine ID label (see below). This information is required for us to provide proper tech support, and it helps us determine if updated documentation is available for your machine.

INTRODUCTION

Contact Info

and manufacture date from the

Grizzly Technical Support

1815 W. Battlefield Springfield, MO 65807 Phone: (570) 546-9663

Email: techsupport@grizzly.com

Grizzly Documentation Manager

P.O. Box 2069

Bellingham, WA 98227-2069

Manual Accuracy

made every effort to be exact with the

sometimes the machine

e post

manual updates for free

www.grizzly.com.

manufacture date and

Machine Differences

G0860

• 1.5 HP 110V Single-Phase Motor

• 6" Dust Port Inlet with 2 x 4" Adapter

• 868 CFM @ 1.8" SP

• 1-Micron Canister Filter

• 20-Gallon Collection Capacity

G0861

• 2 HP 220V Single-Phase Motor

• 7" Dust Port Inlet with 3 x 4" Adapter

• 1023 CFM @ 1.2" SP

• 1-Micron Canister Filter

• 20-Gallon Collection Capacity

G0862

• 3 HP 220V Single-Phase Motor

• 8" Dust Port with 3 x 4" Adapter

• 1941 CFM @ 2.9" SP

• 1-Micron Canister Filter

• 45-Gallon Collection Capacity

Manufacture Date

Serial Number

-2-

Model G0860/G0861/G0862 (Mfd. Since 02/21)

Identification

To reduce your risk of serious injury, read this entire manual BEFORE

Become familiar with the names and locations of the features shown below to better understand the instructions in this manual.

Filter Cleaning

Handle

Control

Box

Filter

Filter Bag

Bag

G0860

Motor

Dust Port

Inlet

Adapter

Canister Filter

Drum Lock

Handle

Collection Drum Bag

35-Gallon Collection

Drum

G0862

Filter Cleaning

Handle

Control

Box

20-Gallon Collection

Drum

Like all machinery there is potential danger when operating this machine. Accidents are frequently caused by lack of familiarity or failure to pay attention. Use this machine with respect and caution to decrease the risk of operator injury. If normal safety precautions are overlooked or ignored, serious personal injury may occur.

Locking Casters

Swivel

Casters

Filter

Bag

No list of safety guidelines can be complete. Every shop environment is different. Always consider safety first, as it applies to your individual working conditions. Use this and other machinery with caution and respect. Failure to do so could result in serious personal injury, damage to equipment, or poor work results.

Model G0860/G0861/G0862 (Mfd. Since 02/21)

using machine.

-3-

Controls &

To reduce your risk of serious injury, read this entire manual BEFORE

Components

using machine.

Refer to the following figures and descriptions to become familiar with the basic controls and components of this machine. Understanding these items and how they work will help you understand the rest of the manual and minimize your risk of injury when operating this machine.

A. Filter Cleaning Handle: Turns paddles

inside canister filter to knock dust cake off filter pleats, cleaning filter and helping maintain good air flow.

B. Control Box: Controls motor operation

with a thermally protected magnetic switch. Houses an RF receiver for operation via remote control.

Figure 1. G0860-G0862 components.

G. Remote Control: Green button turns motor

ON. Red button turns motor OFF. Requires a 12V, type A27 battery.

C. Removable Filter Bag: Collects fine dust

from filter area.

D. Inlet Adapter: Allows connection of two

4" ducts (Model G0860) or three 4" ducts (Models G0861 & G0862) to main dust port inlet.

E. Collection Drum Lock Handle: Secures

dust collection drum to lid when pressed down. Releases collection drum when lifted.

F. Collection Drum Inspection Window:

Allows operator to see when collection drum needs to be emptied.

Note: The remote control operates on radio

frequency and has a 75-ft. range. It does not need to be aimed at the control box to operate.

Button

Figure 2. Remote control.

OFF

Button

-4-

Model G0860/G0861/G0862 (Mfd. Since 02/21)

Machine Data Sheet

MACHINE DATA

SHEET

Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901

G0860/G0861/G0862 DUST COLLECTORS

Model Number G0860 G0861 G0862

Product Dimensions

Weight

Width (side-to-side) x Depth (front-to-back) x Height

Footprint (Length x Width) 32

Shipping Dimensions

Type Cardboard Box 1, Main Body

Weight 199 lbs. 213 lbs. 282 lbs.

Width x Depth x Height 43" x 29" x 23" 45" x 34" x 29"

Type Cardboard Box 2, Stand & Support Arms

Weight 39 lbs. 42 lbs.

Width x Depth x Height 50" x 18" x 8" 59" x 19" x 8"

Type Cardboard Box 3, Canister Filter & Collection Drum

Weight 40 lbs. 42 lbs. 52 lbs.

Width x Depth x Height 22" x 22" x 28" 27" x 27" x 45"

Electrical

Power Requirement

Full-Load Current Rating 15A 9A 15A

Minimum Circuit Size 20A 15A 30A

Connection Type Cord & Plug

Power Cord Included Yes

Power Cord Length 72" 120"

Power Cord Gauge 14 AWG 12 AWG

Plug Included Yes

Included Plug Type 5-15 6-15 L6-30

Switch Type Remote Control Magnetic Switch w/Overload Protection

Motor

Type TEFC Capacitor-Start Induction

Horsepower 1.5 HP 2 HP 3 HP

Phase Single-Phase

Amps 15A 9A 15A

Speed 3450 RPM

Power Transfer Direct

Bearings Shielded & Permanently Lubricated

Centrifugal Switch/Contacts Type External

110V, Single-Phase, 60 Hz 220V, Single-Phase, 60 Hz

265 lbs. 285 lbs. 348 lbs.

⁄2" x 44" x 70" 281⁄2" x 52" x 70" 31" x 54" x 82"

⁄2" x 24" 36" x 26" 40" x 31"

Model G0860/G0861/G0862 (Mfd. Since 02/21)

-5-

Model Number G0860 G0861 G0862

Operation

Dust Collector Type Two-Stage (Cyclone)

Approved Dust Types Wood

Filter Type Pleated Cartridge, Spun-Bond Polyester

Air Flow Performance 868 CFM @ 1.8" SP 1023 CFM @ 1.2" SP 1941 CFM @ 2.9" SP

Max. Static Pressure (at 0 CFM) 9.7" 10.9" 11.0"

Main Inlet Size 6" 7" 8"

Inlet Adapter Included Yes

Number of Adapter Inlets 2 3

Adapter Inlet Size 4" 4"

Machine Collection Capacity 2 Machines 3 Machines

Max. Material Collection Capacity 20 Gallons 45 Gallons

Bag Information

Number of Filter Bags 1

Number of Collection Drum Bags 1

Filter Bag Diameter 15"

Filter Bag Length 30"

Collection Drum Bag Diameter 30" 39"

Collection Drum Bag Length 41" 56"

Canister Filter Information

Number of Canister Filters 1

Filtration Rating 1 Micron

Canister Filter Diameter 14

Canister Filter Length 24" 39

Filter Surface Area 28.1 sq. ft. 45.2 sq. ft.

Impeller Information

Impeller Type Radial Fin

Impeller Size 12

Impeller Blade Thickness

⁄4" 123⁄4" 16"

⁄4"

Construction

Dust Collection Bags Clear Plastic

Base Steel

Frame Steel

Impeller Cast Aluminum Cast Aluminum Cast Aluminum

Impeller Housing Steel

Body Steel

Collection Drum Steel

Paint Type/Finish Powder Coated

Manufacturer Specifications

Country of Origin Taiwan

Warranty 1 Year

Approx. Assembly & Setup Time 1 Hour

Serial Number Location Machine ID Label

Sound Rating 78 dB 79 dB

ISO 9001 Factory Yes

⁄2"

⁄8"

⁄4"

⁄8"

-6-

Model G0860/G0861/G0862 (Mfd. Since 02/21)

SECTION 1: SAFETY

For Your Own Safety, Read Instruction

Manual Before Operating This Machine

The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures. Always use common sense and good judgment.

Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury. It may also be used to alert against unsafe practices.

Alerts the user to useful information about proper operation of the

NOTICE

machine to avoid machine damage.

Safety Instructions for Machinery

OWNER’S MANUAL. Read and understand this

owner’s manual BEFORE using machine.

TRAINED OPERATORS ONLY. Untrained operators have a higher risk of being hurt or killed. Only allow trained/supervised people to use this machine. When machine is not being used, disconnect power, remove switch keys, or lock-out machine to prevent unauthorized use—especially around children. Make your workshop kid proof!

DANGEROUS ENVIRONMENTS. Do not use machinery in areas that are wet, cluttered, or have poor lighting. Operating machinery in these areas greatly increases the risk of accidents and injury.

MENTAL ALERTNESS REQUIRED. Full mental alertness is required for safe operation of machinery. Never operate under the influence of drugs or alcohol, when tired, or when distracted.

ELECTRICAL EQUIPMENT INJURY RISKS. You can be shocked, burned, or killed by touching live electrical components or improperly grounded machinery. To reduce this risk, only allow qualified service personnel to do electrical installation or repair work, and always disconnect power before accessing or exposing electrical equipment.

DISCONNECT POWER FIRST. nect machine from power supply BEFORE making adjustments, changing tooling, or servicing machine. This prevents an injury risk from unintended startup or contact with live electrical components.

EYE PROTECTION. Always wear ANSI-approved safety glasses or a face shield when operating or observing machinery to reduce the risk of eye injury or blindness from flying particles. Everyday eyeglasses are NOT approved safety glasses.

Always discon-

Model G0860/G0861/G0862 (Mfd. Since 02/21)

-7-

WEARING PROPER APPAREL. Do not wear clothing, apparel or jewelry that can become entangled in moving parts. Always tie back or cover long hair. Wear non-slip footwear to reduce risk of slipping and losing control or accidentally contacting cutting tool or moving parts.

HAZARDOUS DUST. Dust created by machinery operations may cause cancer, birth defects, or long-term respiratory damage. Be aware of dust hazards associated with each workpiece material. Always wear a NIOSH-approved respirator to reduce your risk.

HEARING PROTECTION. Always wear hearing protection when operating or observing loud machinery. Extended exposure to this noise without hearing protection can cause permanent hearing loss.

REMOVE ADJUSTING TOOLS. Tools left on machinery can become dangerous projectiles upon startup. Never leave chuck keys, wrenches, or any other tools on machine. Always verify removal before starting!

USE CORRECT TOOL FOR THE JOB. Only use this tool for its intended purpose—do not force it or an attachment to do a job for which it was not designed. Never make unapproved modifications—modifying tool or using it differently than intended may result in malfunction or mechanical failure that can lead to personal injury or death!

AWKWARD POSITIONS. Keep proper footing and balance at all times when operating machine. Do not overreach! Avoid awkward hand positions that make workpiece control difficult or increase the risk of accidental injury.

CHILDREN & BYSTANDERS. Keep children and bystanders at a safe distance from the work area. Stop using machine if they become a distraction.

GUARDS & COVERS. Guards and covers reduce accidental contact with moving parts or flying debris. Make sure they are properly installed, undamaged, and working correctly BEFORE operating machine.

FORCING MACHINERY. Do not force machine. It will do the job safer and better at the rate for which it was designed.

NEVER STAND ON MACHINE. Serious injury may occur if machine is tipped or if the cutting tool is unintentionally contacted.

STABLE MACHINE. Unexpected movement during operation greatly increases risk of injury or loss of control. Before starting, verify machine is stable and mobile base (if used) is locked.

USE RECOMMENDED ACCESSORIES. Consult this owner’s manual or the manufacturer for recommended accessories. Using improper accessories will increase the risk of serious injury.

UNATTENDED OPERATION. To reduce the risk of accidental injury, turn machine OFF and ensure all moving parts completely stop before walking away. Never leave machine running while unattended.

MAINTAIN WITH CARE. Follow all maintenance instructions and lubrication schedules to keep machine in good working condition. A machine that is improperly maintained could malfunction, leading to serious personal injury or death.

DAMAGED PARTS. Regularly inspect machine for damaged, loose, or mis-adjusted parts—or any condition that could affect safe operation. Immediately repair/replace BEFORE operating machine. For your own safety, DO NOT operate machine with damaged parts!

MAINTAIN POWER CORDS. When disconnecting cord-connected machines from power, grab and pull the plug—NOT the cord. Pulling the cord may damage the wires inside. Do not handle cord/plug with wet hands. Avoid cord damage by keeping it away from heated surfaces, high traffic areas, harsh chemicals, and wet/damp locations.

EXPERIENCING DIFFICULTIES. If at any time you experience difficulties performing the intended operation, stop using the machine! Contact our Technical Support at (570) 546-9663.

-8-

Model G0860/G0861/G0862 (Mfd. Since 02/21)

Additional Safety for Dust Collectors

of death or injury caused by explosions or fires, DO

Long-term respiratory damage can occur from using dust collectors without proper use of a respirator. Fire or explosions can result in smoke inhalation, serious burns, or death—if machine is used to collect incorrect materials, is operated near potential explosion sources, or ducting is improperly grounded. Entanglement, amputation, or death can occur if hair, clothing, or fingers are pulled into the inlet. To reduce the risk of these hazards, operator and bystanders MUST completely heed the hazards and warnings below.

INTENDED USE. Collecting the wrong materi-

als can result in serious inhalation hazards, fire, explosions, or machine damage. This machine is ONLY designed to collect wood dust and chips from woodworking machines. DO NOT use it to collect silica, polyurethane, toxic fumes, metal dust or shavings, lead paint, drywall, asbestos, biohazards, explosive dusts, flammable or combustible liquids or fumes, nor burning or smoking material.

WEAR A RESPIRATOR. Fine dust that is too small to be caught in filter will be blown into ambient air. Always wear a NIOSH-approved respirator during operation and for a short time after to reduce your risk of permanent respiratory damage. Never collect dust from any hazardous material.

IMPELLER HAZARDS. To reduce risk of entanglement or contact with impeller, DO NOT place hands, hair, clothing, or tools in or near open dust collection inlet during operation, and keep small animals and children away. The powerful suction could easily pull them into impeller.

HAZARDOUS DUST. Dust exposure created while using machinery may cause cancer, birth defects, or long-term respiratory damage. Be aware of dust hazards associated with each workpiece material, and always wear a NIOSH-approved respirator.

EMPTYING DUST. When emptying bag or drum, wear respirator and safety glasses. Empty dust away from ignition sources and into approved container.

OPERATING LOCATIO N. To reduce respiratory exposure to fine dust, locate permanently installed dust collectors away from working area or in another room. DO NOT place dust collector where it can be exposed to rain or moisture, which creates a shock hazard and will reduce life of machine.

POWER DISCONNECT. Turn machine OFF, dis- connect from power supply, and allow impeller to completely stop before leaving machine unattended, or doing any maintenance or service.

REGULAR CLEANING. To reduce risk of starting a fire, regularly check/empty collection bags or drum to avoid buildup of fine dust, which can increase risk of fire. Regularly clean surrounding area where machine is operated—excessive dust buildup on overhead lights, heaters, electrical panels, or other heat sources will increase risk of fire.

SUSPENDED DUST PARTICLES. To reduce risk

NOT operate in areas where these risks are high, including spaces near pilot lights, open flames, or other ignition sources.

AVOIDING SPARKS. To reduce risk of fire, avoid collecting any metal objects or stones. These can possibly produce sparks when they strike impeller, which can smolder in wood dust for a long time before a fire is detected. If you accidentally cut into wood containing metal, immediately turn OFF dust collector, disconnect from power, and wait for impeller to stop. Then empty bag or drum into approved airtight metal container.

FIRE SUPPRESSION. Only operate dust collector in locations that contain fire suppression system or have fire extinguisher nearby.

STATIC ELECTRICITY. To reduce risk of fire or explosions caused by sparks from static electricity, ground all ducting using grounding wire.

DUST ALLERGIES. Dust from certain woods will cause an allergic reaction. Make sure you know what type of wood dust you will be exposed to in case of an allergic reaction.

Model G0860/G0861/G0862 (Mfd. Since 02/21)

-9-

SECTION 2: POWER SUPPLY

Before installing the machine, consider the availability and proximity of the required power supply circuit. If an existing circuit does not meet the requirements for this machine, a new circuit must be installed. To minimize the risk of electrocution, fire, or equipment damage, installation work and electrical wiring must be done by an electrician or qualified service personnel in accordance with all applicable codes and standards.

or equipment damage

not properly grounded

The full-load current rating is the amperage a machine draws at 100% of the rated output power. On machines with multiple motors, this is the amperage drawn by the largest motor or sum of all motors and electrical devices that might operate at one time during normal operations.

The full-load current is not the maximum amount of amps that the machine will draw. If the machine is overloaded, it will draw additional amps beyond the full-load rating.

If the machine is overloaded for a sufficient length of time, damage, overheating, or fire may result— especially if connected to an undersized circuit. To reduce the risk of these hazards, avoid overloading the machine during operation and make sure it is connected to a power supply circuit that meets the specified circuit requirements.

For your own safety and protection of

Note: Circuit requirements in this manual apply to

a dedicated circuit—where only one machine will be running on the circuit at a time. If machine will be connected to a shared circuit where multiple machines may be running at the same time, consult an electrician or qualified service personnel to ensure circuit is properly sized for safe operation.

A power supply circuit includes all electrical equipment between the breaker box or fuse panel in the building and the machine. The power supply circuit used for this machine must be sized to safely handle the full-load current drawn from the machine for an extended period of time. (If this machine is connected to a circuit protected by fuses, use a time delay fuse marked D.)

This machine is prewired to operate on a power supply circuit that has a verified ground and meets the following requirements:

process. DO NOT connect to power until

Availability

G0860 110V Power Supply

Serious injury could occur if you connect machine to power before completing setup

instructed later in this manual.

110V Circuit Requirements

Electrocution, fire, shock,

may occur if machine is

and connected to power supply.

Full-Load Current Rating

G0860 Full-Load Current Rating ........ 15 Amps

Nominal Voltage .................... 110V, 115 V, 12 0V

..........................................................60 Hz

Cycle Phase Power Supply Circuit

........................................... Single-Phase

......................... 20 Amps

property, consult an electrician if you are unsure about wiring practices or electrical codes in your area.

-10 -

Model G0860/G0861/G0862 (Mfd. Since 02/21)

Improper connection of the equipment-grounding wire can result in a risk of electric shock. The wire with green insulation (with or without yellow stripes) is the equipment-grounding wire. If repair or replacement of the power cord or plug is necessary, do not connect the equipment-grounding wire to a live (current carrying) terminal.

Check with a qualified electrician or service personnel if you do not understand these grounding requirements, or if you are in doubt about whether the tool is properly grounded. If you ever notice that a cord or plug is damaged or worn, disconnect it from power, and immediately replace it with a new one.

We do not recommend using an extension cord with this machine. cord, only use it if absolutely necessary and only on a temporary basis.

Extension cords cause voltage drop, which can damage electrical components and shorten motor life. Voltage drop increases as the extension cord size gets longer and the gauge size gets smaller (higher gauge numbers indicate smaller sizes).

Any extension cord used with this machine must be in good condition and contain a ground wire and matching plug/receptacle. Additionally, it must meet the following size requirements:

Grounding & Plug Requirements

it will not fit the outlet, have a qualified electrician install the proper outlet with a

This machine MUST be grounded. In the event of certain malfunctions or breakdowns, grounding reduces the risk of electric shock by providing a path of least resistance for electric current.

This machine is equipped with a power cord that has an equipment-grounding wire and a grounding plug. Only insert plug into a matching receptacle (outlet) that is properly installed and grounded in accordance with all local codes and ordinances. DO NOT modify the provided plug!

GROUNDED

5-15 RECEPTACLE

Grounding Pin

5-15 PLUG

Extension Cords

If you must use an extension

Neutral Hot

Figure 3. Typical 5-15 plug and receptacle.

SHOCK HAZARD! Two-prong outlets do not meet the grounding requirements for this machine. Do not modify or use an adapter on the plug provided—if

verified ground.

Model G0860/G0861/G0862 (Mfd. Since 02/21)

Minimum Gauge Size ...........................12 AWG

Maximum Length (Shorter is Better).......50 ft.

-11-

G0861/G0862 220V Power Supply

or equipment damage may occur if machine is not properly grounded and connected to power

The full-load current is not the maximum amount of amps that the machine will draw. If the machine is overloaded, it will draw additional amps beyond the full-load rating.

For your own safety and protection of

Note: Circuit requirements in this manual apply to

This machine is prewired to operate on a power supply circuit that has a verified ground and meets the following requirements:

Availability

Electrocution, fire, shock,

supply.

Full-Load Current Rating

Circuit Information

property, consult an electrician if you are unsure about wiring practices or electrical codes in your area.

Full-Load Current Rating (G0861) .......9 Amps

Full-Load Current Rating (G0862)

-12-

..... 15 Amps

Circuit Requirements

Nominal Voltage .........208V, 220V, 230V, 240V

..........................................................60 Hz

Cycle Phase Power Supply Circuit (G0861) Power Supply Circuit (G0862) Plug/Receptacle (G0861) Plug/Receptacle (G0862)

........................................... Single-Phase

........... 15 Amps

........... 30 Amps

............... NEMA 6-15

.............NEMA L6-30

Model G0860/G0861/G0862 (Mfd. Since 02/21)

Grounding Pin

Current Carrying Prongs

6-15 PLUG

GROUNDED

6-15 RECEPTACLE

Grounding Prong

is Hooked

Current Carrying Prongs

L6-30 GROUNDED

LOCKING

RECEPTACLE

L6-30

LOCKING

PLUG

We do not recommend using an extension cord with this machine. cord, only use it if absolutely necessary and only on a temporary basis.

Any extension cord used with this machine must be in good condition and contain a ground wire and matching plug/receptacle. Additionally, it must meet the following size requirements:

Grounding Requirements

This machine MUST be grounded. In the event of certain malfunctions or breakdowns, grounding reduces the risk of electric shock by providing a path of least resistance for electric current.

No adapter should be used with plug. If plug does not fit available receptacle, or if

process. DO NOT connect to power until

G0861

Serious injury could occur if you connect machine to power before completing setup

instructed later in this manual.

G0862

Figure 4. Typical 220V plugs and receptacles.

machine must be reconnected for use on a different type of circuit, reconnection must be performed by an electrician or qualified service personnel, and it must comply with all local codes and ordinances.

Model G0860/G0861/G0862 (Mfd. Since 02/21)

Extension Cords

If you must use an extension

Minimum Gauge Size (G0861) ............. 14 AWG

Minimum Gauge Size (G0862)

Maximum Length (Shorter is Better).......50 ft.

............12 AWG

-13-

SECTION 3: SETUP

This machine was carefully packaged for safe transport. When unpacking, separate all enclosed items from packaging materials and inspect them for shipping damage.

please

IMPORTANT:

you are completely satisfied with the machine and have resolved any issues between Grizzly or the shipping agent. You MUST have the original pack-

aging to file a freight claim. It is also extremely helpful if you need to return your machine later.

The following items are needed, but not included, for the setup/assembly of this machine.

Needed for Setup

This machine presents serious injury hazards to untrained users. Read through this entire manual to become familiar with the controls and operations before starting the machine!

Wear safety glasses during the entire setup process!

Description Qty

• Safety Glasses (for each person) ............... 1

• Another Person .......................................... 2

• Wrench or Socket 10mm ............................ 1

• Wrench or Socket 12mm ............................ 1

• Wrench or Socket 5⁄16" ................................ 1

• Wrench or Socket 3⁄8" ................................. 1

• Wrench or Socket 1⁄2 " ................................. 1

• Hex Wrench 5mm ....................................... 1

• Phillips Screwdriver #2 ............................... 1

HEAVY LIFT! Straining or crushing injury may occur from improperly lifting machine or some of its parts. To reduce this risk, get help from other people and use a forklift (or other lifting equipment) rated for weight of this machine.

Unpacking

If items are damaged

call us immediately at (570) 546-9663.

Save all packaging materials until

-14-

Model G0860/G0861/G0862 (Mfd. Since 02/21)

Inventory

The following is a list of items shipped with your machine. Before beginning setup, lay these items out and inventory them.

If any non-proprietary parts are missing (e.g. a nut or a washer), we will gladly replace them; or for the sake of expediency, replacements can be obtained at your local hardware store.

NOTICE

If you cannot find an item on this list, carefully check around/inside the machine and packaging materials. Often, these items get lost in packaging materials while unpacking or they are pre-installed at the factory.

A B

Boxed Inventory (Figure 5) Qty

A. Intake Barrel ............................................... 1

B. Impeller Housing ........................................ 1

C. Cyclone Funnel .......................................... 1

Drum Lock Handle ..................................... 1

Collection Drum Lid w/Ground Wire ........... 1

Control Box w/RF Receiver Unit

and Remote Control

Base ........................................................... 1

Hose Clamps 1 3⁄4" ...................................... 2

Collection Drum Latches ............................ 2

Vacuum Hose 1 1⁄2 " x 60" ............................ 1

Filter Paddle Cover ..................................... 1

Flexible Collection Drum Hose ................... 1

Collection Drum Dust Bag .......................... 1

Filter Dust Bag ............................................ 1

Swivel Casters 2" ....................................... 4

Locking Swivel Casters 2 1⁄2 " ...................... 4

Flexible Hose Clamps ................................ 2

Filter Dust Bag Clamp ................................ 1

Filter Handle Spindle .................................. 1

Collection Drum Handle ............................. 1

Inlet Adapter ............................................... 1

V. Support Legs .............................................. 2

W. Lock Handle Guides ................................... 2

X. Dust Collection Drum ................................. 1

Y. Canister Filter ............................................. 1

Vacuum Ring .............................................. 1

AA. Filter Cleaning Handle ................................ 1

................................... 1

R S T

X Y

Z AA

G0860

G0861

G0862

Model G0860/G0861/G0862 (Mfd. Since 02/21)

Figure 5. Boxed parts inventory.

-15-

Hardware/Fasteners (Figure 6) Qty

AB. Flange Bolts 5⁄16"-18 x 3⁄4" .......................... 28

Flange Bolts 5⁄16"-18 x 1⁄2 " ......................... 24

AC.

Button Head Cap Screws 5⁄16"-18 x 3⁄4" ..... 16

AD.

Hex Nuts 5⁄16"-18 ......................................... 4

AE.

Flange Nuts 5⁄16"-18 ................................... 12

AF.

Flange Screw 10-24 x 3⁄8" ........................... 1

AG.

Phillips Head Screws 10-24 x 3⁄4" ............... 2

AH.

Phillips Head Screws 1⁄4"-20 x 5⁄8" ............... 2

AI.

Phillips Head Screws M4-.7 x 8 .................. 8

AJ.

Fender Washers 5⁄16" ................................ 16

AK.

Flat Washers 5⁄16" ........................................ 4

AL.

Lock Nuts M4-.7 ......................................... 8

AM.

Hex Nuts 10-24 ........................................... 2

AN.

Acorn Nuts 1⁄4"-20 ....................................... 2

AO.

Figure 6. Hardware/fasteners.

-16 -

Model G0860/G0861/G0862 (Mfd. Since 02/21)

Site Considerations

Weight Load

Refer to the of your machine. Make sure that the surface upon which the machine is placed will bear the weight of the machine, additional equipment that may be installed on the machine, and the heaviest workpiece that will be used. Additionally, consider the weight of the operator and any dynamic loading that may occur when operating the machine.

Space Allocation

Consider the largest size of workpiece that will be processed through this machine and provide enough space around the machine for adequate operator material handling or the installation of auxiliary equipment. With permanent installations, leave enough space around the machine to open or remove doors/covers as required by the maintenance and service described in this manual.

See below for required space allocation.

Physical Environment

Extreme conditions for this type of machinery are

Place this machine near an existing power source.

other hazards. Make sure to leave enough space

Shadows, glare, or strobe effects that may distract

Machine Data Sheet for the weight

Children or untrained people may be seriously injured by this machine. Only install in an access restricted location.

G0860 G0861

The physical environment where the machine is operated is important for safe operation and longevity of machine components. For best results, operate this machine in a dry environment that is free from excessive moisture, hazardous chemicals, airborne abrasives, or extreme conditions.

generally those where the ambient temperature range exceeds 41°–104°F; the relative humidity range exceeds 20%–95% (non-condensing); or the environment is subject to vibration, shocks, or bumps.

Electrical Installation

Make sure all power cords are protected from traffic, material handling, moisture, chemicals, or

around machine to disconnect power supply or apply a lockout/tagout device, if required.

Lighting

Lighting around the machine must be adequate enough that operations can be performed safely.

or impede the operator must be eliminated.

31"

G0862

G0860

X = 27½" Y = 44"

G0861

X = 28½" Y = 52"

Model G0860/G0861/G0862 (Mfd. Since 02/21)

Figure 7. Minimum working clearances.

54"

-17-

Assembly

The machine must be fully assembled before it can be operated. Before beginning the assembly process, refer to

and gather

all

To ensure the assembly process

goes smoothly, first clean any

covered or coated in heavy-duty rust preventative (if applicable).

2. Attach each support leg to base, as shown

in Figure 10, and finger-tighten with (8)

⁄4" button head cap screws and (8) 5⁄16"

18 x

⁄16"-

fender washers.

Needed for Setup

listed items.

parts that are

IMPORTANT: When assembling any components with a gasket, tighten fasteners in an alternating star pattern (see Figure 8) to ensure an even seal and reduce the risk of air leaks.

3 4

Note: For Models G0860 and G0861, install

support leg with FIX SWITCH HERE sticker on left side of base. For Model G0862, install support leg with FIX SWITCH HERE sticker on right side of base.

x 8

Figure 10. Support legs attached to base.

Attach lock handle guide with stop plate to left

side of base stand, and finger-tighten with (2)

⁄16"-18 x 1⁄2" flange bolts (see Figure 11).

Figure 8. Alternating star pattern for tighteners

of components assembled with a gasket.

To assemble dust collector:

Attach (4) 21⁄2" locking swivel casters to bot-

tom of base, and secure each caster with (4)

⁄16"-18 x 1⁄2" flange bolts (see Figure 9).

x 4

Figure 9. Locking swivel caster (1 of 4) attached

to base.

-18-

Lock Handle

Guide w/Stop

Plate

x 2

Figure 11. Lock handle guide with stop plate

attached to base.

Repeat Step 3 to attach second lock handle

guide to right side of base.

Model G0860/G0861/G0862 (Mfd. Since 02/21)

8. Fully tighten all fasteners installed in Steps 2–4 (see Figures 10–11).

Once installed, the impeller housing makes the machine top heavy. Assistants must securely hold the impeller housing in place until Steps 5–7 are completed.

. With help of two assistants, lift impeller hous-

ing onto support legs and lock handle guides (see Figure 12).

Impeller

Housing

Lock Handle Guides

Support

Legs

Figure 12. Impeller housing positioned on

support legs and lock handle guides.

Secure impeller housing to support legs with

⁄16"-18 x 3⁄4" button head cap screws and

(8)

⁄16" fender washers (see Figure 13).

(8)

Have an assistant align intake barrel so dust

port points straight out from impeller housing (see Figure 14), then attach to impeller hous-

ing with (8)

⁄16"-18 x 3⁄4" flange bolts.

Note: For G0860 and G0861, align dust port

on right. For G0862, align dust port on left.

Intake

x 8

Barrel

Figure 14. Intake barrel attached to impeller

housing.

Attach cyclone funnel to intake barrel, as

10.

shown in Figure 15, using (8)

flange bolts and (8)

⁄16"-18 flange nuts.

⁄16"-18 x 3⁄4"

Secure impeller housing to lock handle

guides with (4) 5⁄16"-18 x 1⁄2" flange bolts (see Figure 13).

x 8x 4

Figure 13. Impeller housing attached to support

legs and lock handle guides.

Model G0860/G0861/G0862 (Mfd. Since 02/21)

Intake Barrel

x 8

Cyclone

Funnel

Figure 15. Attaching cyclone funnel to intake

barrel.

-19-

11. Using fasteners attached to spring bracket,

place upper end of drum lock handle over outer stud on spring bracket, then attach lock handle link to lower hole on lock handle (see Figure 16).

Outer Stud

(1 of 2)

Drum Lock Handle

Figure 16. Lock handle attached to spring

bracket and lock handle link.

Spring

Bracket

Lock

Handle

Link

16. Attach 2" swivel casters to collection drum, as shown in Figure 18, using (1) 5⁄16"-18 hex nut on each.

Adjust pre-installed flange nut and hex nut

17.

(see Figure 18) until drum rolls evenly without rocking or wobbling, then tighten both nuts to secure caster in place.

Hex Nut

Pre-Installed

Flange Nut

Place (2) flexible hose clamps around flexible

12.

hose, then slide hose over port on collection drum lid and tighten clamps (see Figure 17).

With collection drum lid mounting brackets

13.

facing up, orient lid so dust port, flexible hose, and spring brackets align (see

Attach flexible hose to cyclone funnel and

14.

secure with (1) hose clamp (see Figure 17).

Connect ground wire to spring bracket stud,

15.

then secure lid and ground wire using (4) 5⁄16"18 flange nuts (see Figure 17).

Spring

Bracket

x 4

Figure 17).

Cyclone

Funnel

Collection

Drum Lid Mounting

Bracket

Figure 18. Cut-away illustration of 2" swivel

caster attachment to collection drum.

18.

Place vacuum ring inside collection drum with

smaller side of ring facing down, as shown in Figure 19.

Note: During operation, this ring and the

vacuum connection to the cyclone funnel will prevent the collection bag from collapsing or being pulled up into the cyclone.

Vacuum Ring

Attach Ground

Wire Here

Figure 17. Collection drum lid and related

components installed.

-20-

Flexible

Hose

Figure 19. Inserting vacuum ring into collection

drum.

Model G0860/G0861/G0862 (Mfd. Since 02/21)

19.

Attach both drum latches using (4) M4-.7 x 8

Phillips head screws and (4) M4-.7 lock nuts per latch (see Figure 20).

Place 1 3⁄4" hose clamps on each end of 11⁄2" x

24.

60" vacuum hose, then connect hose to ports on cyclone funnel and collection drum (see Figure 22).

x 4

Figure 20. Attaching latch to collector drum.

20. Attach handle to collection drum using (2) 1⁄4"-

20 x

⁄8" Phillips head screws and (2) 1⁄4"-20

acorn nuts (see Figure 21).

x 2

Cyclone

Funnel

Vacuum

Port

Collection

Drum

Vacuum

Port

Figure 22. Vacuum hose connections.

Figure 21. Collection drum handle attached.

21. Insert large plastic dust bag inside collection

drum, and fold excess length of bag over top of collection drum.

Move collection drum under lid, connect

22.

latches to lid hooks, then secure latches.

Press drum lock handle down to lift collection

23.

drum off floor.

While assistant holds canister filter under

25.

impeller housing, reach into impeller housing and attach canister filter to impeller hous-

ing with (6)

⁄16"-18 x 3⁄4" flange bolts (see

Figure 23).

Figure 23. Canister filter attached to impeller

housing.

x 6

Model G0860/G0861/G0862 (Mfd. Since 02/21)

-21-

. Insert filter handle spindle so one of two M6-1

x 16 cap screw tips aligns with flat on side of filter paddle spindle, then tighten both cap screws to secure spindle (see Figure 24).

Filter

Handle

Spindle

. Install filter cleaning handle on spindle so that

M6-1 x 16 hex bolt tip aligns with spindle flat, then tighten hex bolt (see

Figure 26).

x 2

Figure 24. Filter handle spindle attached to

canister filter assembly.

27. Slide filter paddle cover over filter handle

spindle, then secure with (6)

⁄16"-18 x 3⁄4"

flange bolts (see Figure 25).

Filter

Paddle

Cover

x 6

Filter

Handle

Spindle

Hex Bolt

Filter

Handle

Figure 26. Filter handle installed on spindle.

. Attach plastic filter bag to canister filter and

secure with bag clamp (see

Figure 27).

Canister

Filter

Bag Clamp

Filter Bag

Figure 27. Filter bag attached to canister filter.

Figure 25. Installing filter paddle cover.

-22-

Model G0860/G0861/G0862 (Mfd. Since 02/21)

. Loosen (2) Phillips head screws and remove

magnetic switch cover (see

Figure 28).

32. Tuck loose wires into magnetic switch cover

so they cannot get pinched or crimped when cover is re-attached, and then replace magnetic switch cover and tighten (2) Phillips head screws loosened in Step 30 to secure.

Magnetic

Phillips

Head

Switch

Cover

Screws

Figure 28. Magnetic switch cover.

. Install magnetic switch over FIX SWITCH

HERE label (left support arm for Models G0860 and G0861, right support arm for Model G0862), then secure with (2) 10-24 x

⁄4" Phillips head screws and (2) 10-24 hex

nuts (see Figure 29).

33. G0860/G0861 Only: Thread motor cord through support arm opening and connect to matching plug from motor under impeller housing (see

Support Arm

Opening

Figure 30).

Motor

Cord

Figure 30. Magnetic switch attached to support

arm.

34. Install inlet adapter on dust port and

secure with 10-24 x

⁄8" flange screw (see

Figure 31).

x 2

Figure 29. Installing magnetic switch on support

arm.

Model G0860/G0861/G0862 (Mfd. Since 02/21)

Inlet

Adapter

x 1

Figure 31. Inlet adapter installed on dust port.

-23-

Test Run

Once assembly is complete, test run the machine to ensure it is properly connected to power and safety components are functioning correctly.

If you find an unusual problem during the test run, immediately stop the machine, disconnect it from power, and fix the problem BEFORE operating the machine again. The

table in the

SERVICE section of this manual can help.

DO NOT start machine until all preceding setup instructions have been performed. Operating an improperly set up machine

ed results that can lead to serious injury,

Serious injury or death can result from

Troubleshooting

The Test Run consists of verifying the following:

1) The motor powers up and runs correctly, 2) the Emergency Stop button disables the switch properly, and 3) the remote control works correctly.

4. Press Emergency Stop button in.

5. Connect machine to power.

6. Twist Emergency Stop button clockwise until

it springs out (see Figure 32). This resets the switch so the machine can start.

Figure 32. Resetting Emergency Stop button.

Standing away from intake port, press green

"I" button to turn machine ON. Verify motor starts up and runs smoothly without any problems or unusual noises.

using this machine BEFORE understanding its controls and related safety information. DO NOT operate, or allow others to operate, machine until the information is understood.

may result in malfunction or unexpect-

death, or machine/property damage.

To test run machine:

Clear all setup tools away from machine.

2. Lock all swivel casters on base stand.

3. Connect machine to dust-collection system

or place covers over inlet adapter ports.

Press Emergency Stop button to turn machine

OFF.

WITHOUT resetting Emergency Stop button,

try to start machine by pressing the "I" button. The machine should NOT start.

— If machine does not start, Emergency Stop

button is working correctly.

— If machine does start, immediately turn it

OFF and disconnect power. Emergency Stop button is NOT working properly and must be corrected before further using machine.

Reset Emergency Stop button.

10.

11. Press green remote button to turn motor ON.

The motor should run smoothly with little or no vibration or rubbing noises.

Press red remote button to turn motor OFF.

12.

IMPORTANT: DO NOT operate the dust

collector without first connecting it to a dustcollection system or covering an inlet adapter port. Otherwise, the lack of airflow resistance will cause the motor to operate at full amperage load, which could trip your circuit breaker or blow a fuse.

-24-

— If the machine does not shut off with

the remote control, press the Emergency Stop button to turn machine OFF. Refer to Troubleshooting on Page 41 to correct any problems with the remote control unit before further using it again with the machine.

Model G0860/G0861/G0862 (Mfd. Since 02/21)

SECTION 4: DESIGNING A SYSTEM

You have many choices regarding main line and branch line duct material. For best results, use smooth metal duct for the main line and branch lines, then use short lengths of flexible hose to connect each machine to the branch lines.

Plastic duct is also a popular material for home shops. However, be aware that there is a fire or explosion hazard if plastic duct material is not properly grounded to prevent static electrical buildup (refer to

at the end of this section) duct is that it is less efficient per foot than metal.

electrical buildup that can

The popularity of plastic duct is due to the fact that it is an economical and readily available product. It is also simple to assemble and easily sealed against air loss. The primary disadvantage of plastic duct for dust collection is the inherent danger of static electrical buildup.

General

Always make sure there are no open flames or pilot lights in the same room as the dust collector. There is a risk of explosion if too much fine dust is dispersed into the air with an open flame present.

Always guard against static electrical build up by grounding all dust collection lines.

The Model G0860/G0861/G0862 works quite well as a point-of-use dust collector, or for collecting dust from up to two machines (Model G0860) or up to three machines (Models G0861 and G0862) simultaneously. The locking swivel casters make it easy to move around the shop near the machine being used.

Duct Material

System Grounding

. Another problem with using plastic

Plastic duct generates static

cause fire or shock. Properly ground it to reduce this risk.

Plastic Duct

Tips for Optimum Performance

• Avoid using more than 10' of flexible hose on any ducting line. The ridges inside flexible hose greatly increase static pressure loss, which reduces suction performance.

• Keep ducts between the dust collector and

machines as short as possible.

• Keep ducting directional changes to a mini-

mum. The more curved fittings you use, the greater the loss of suction at the dust-producing machine.

Gradual directional changes are more effi-

•

cient than sudden directional changes (i.e. use 45° elbows in place of 90° elbows whenever possible).

The simpler the system, the more efficient

•

and less costly it will be.

Model G0860/G0861/G0862 (Mfd. Since 02/21)

Figure 33. Examples of plastic ducting

components.

-25-

There are a number of options when it comes to metal duct, but metal duct that is specially manufactured for dust collection is the best choice. When selecting your metal duct, choose high quality metal duct with smooth welded internal seams that will minimize airflow resistance. This type of duct usually connects to other ducts or elbows with a simple, self-sealing clamp, is very quick and easy to assemble, and can be readily dismantled and re-installed in a different configuration. This is especially important if you ever need to change things around in your shop or add more tools.

Avoid inferior metal duct that requires you to cut it to length and snap it together. This type of duct is time consuming to install because it requires you to seal all the seams with silicone and screw the components on the ends with sheet metal screws. Another disadvantage is the rough internal seams and crimped ends that unavoidably increase static pressure loss.

There are also many kinds of pure plastic flexible hose, such as non-perforated drainage type hose and dryer vent hose. Drainage type hose, while being economical, does not quite have the flexibility required for dust collection. The inside of the duct is also deeply corrugated and can increase the static pressure loss by as much as 50% over smooth wall duct. Dryer vent hose, while being completely flexible, is non-resistant to abrasion and has a tendency to collapse in a negative pressure system. We DO NOT recommend using dryer vent hose in your dust collection system.

If using flex-hose, you should choose one of the many types that are designed specifically for the movement of solid particles, i.e. dust, grains, and plastics. However, the cost of specifically designed flexible duct can vary greatly. Grizzly offers polyethylene hose, which is well suited for the removal of particulate matter, especially sawdust, since it is durable and completely flexible. Polyethylene is also very economical and available in a wide variety of diameters and lengths for most applications.

Flexible hose is generally used for short runs, small shops and at rigid duct-to-tool connections. There are many different types of flex hose on the market today. These are manufactured from materials such as polyethylene, PVC, cloth hose dipped in rubber and even metal, including steel and aluminum.

The superior choice here is metal flex hose that is designed to be flexible, yet be as smooth as possible inside to reduce static pressure loss.

Metal Duct

Advantages of smooth metal duct is its conductivity, efficiency, and that it does not contribute to static electrical charge build-up. However, static charges are still produced when dust particles strike other dust particles as they move through the duct. Since metal duct is a conductor, it can be grounded quite easily to dissipate any static electrical charges.

Flexible Duct

Figure 34. Examples of smooth metal duct and

components.

-26-

Figure 35. Example of flexible metal duct.

Model G0860/G0861/G0862 (Mfd. Since 02/21)

System Design

For most small-to-medium sized shops, you can design and build the dust collection system yourself without hiring engineers or consultants. We have included some basic information here to get you started on a basic design.

If you have a large shop or plan to design a complicated system, we recommend doing additional research beyond this manual or seeking the help of an expert.

When designing a successful dust collection system, planning is the most important step. In this step, sketch a basic layout of your shop, including space requirements of different machines.

Before you get out your pencil and paper, we recommend you visit our FREE

Our and easily design and print a basic shop layout. Don't worry, non-Grizzly brand machines can be substituted with Grizzly machines for layout purposes.

After you're finished, make sure to

save your layout for later modification.

Your sketch only needs the basic details of the shop layout, similar to ing all your current/planned machines and your planned placement of the dust collector

For the next step, sketch how you will connect your machines to the dust collector. Consider these general guidelines for an efficient system:

should be placed nearest to the dust collector

2. Ideally, you should design the duct system to

have the shortest possible main line and sec-

below

layouts.

Decide Who Will Design

Sketch a Basic Duct Layout

Machines that produce the most saw dust

(i.e. planers and sanders).

ondary branch ducts. See the figures for ideas of efficient versus inefficient duct

Sketch Your Shop Layout

Workshop Planner

http://www.grizzly.com/workshopplanner.

Workshop Planner will allow you to quickly

Note:

the figure below, includ-

Branch

Line

Ducts

Main

Line Duct

Figure 37. Efficient duct layout.

BAD

GOOD

Dust

Collector

Dust

Collector

Figure 36. Basic sketch of shop layout.

Model G0860/G0861/G0862 (Mfd. Since 02/21)

Dust

Collector

Figure 38. Inefficient duct layout.

-27-

3. Directional changes should be kept to a mini-

mum. The more directional change fittings

and less costly it will be.

Since each machine produces a different amount of sawdust, the requirements for the minimum amount of CFM to move that sawdust is unique to the machine (for example, a planer produces more sawdust than a table saw). Knowing this required CFM is important to gauging which size of duct to use.

Refer to the

below for a close estimation of the airflow each machine requires. Keep in mind that machines that generate the most sawdust should be placed closest to the dust collector. If the machine has multiple dust ports, the total CFM required is the sum of all ports.

If the machine does not have a built-in dust port, use

to determine which size of

dust port to install.

Write the required CFM for each machine on your sketch, as shown in the figure below.

you use directly increases the overall resistance to airflow.

the following table

Gradual directional changes are more effi-

cient than sudden directional changes (i.e. use the largest corner radius possible when changing hose or pipe direction).

Each individual branch line should have a

blast gate immediately after the branch to control suction from one machine to another.

The simpler the system, the more efficient

Determine Required CFMs

figure

Machine Average Dust Port Size

Table Saw ...................................................... 4"

Miter/Radial-Arm Saw ....................................2"

Jointer (6" and smaller) .................................4"

Jointer (8"-12") ............................................... 5"

Thickness Planer (13" and smaller) ...............4"

Thickness Planer (14"-20") ............................6"

Shaper ...........................................................4"

Router (mounted to table) ..............................2"

Bandsaw ........................................................4"

Lathe .............................................................. 4"

Disc Sander (12" and smaller) .......................2"

Disc Sander (13-18") ......................................4"

Belt Sander (6" and smaller) .........................2"

Belt Sander (7"-9") ........................................3"

Edge Sander (6" x 80" and smaller) .............. 4"

Edge Sander (6" x 80" and larger) ................ 5"

Drum Sander (24" and smaller) ...............2 x 4"

Drum Sander (24" and larger) .................4 x 4"

Widebelt Sander (18" and smaller) ................5"

Widebelt Sander (24"-37" single head) ...2 x 6" Widebelt Sander (24"-51" double head) .. 5 x 4"

Figure 40. Dust port size and quantity per

average machine.

Machine

Dust Port Size

2" 100

2.5" 150

3" 250

4" 400

Figure 39. Approximate required air flow for

-28-

5" 600

6" 850

7" 1200

8" 1600

9" 2000

10" 2500

machines, based on dust port size.

Approximate

Required CFM

400

Sander

850400

Dust

Collector

600

PlanerShaper

Planer/

Moulder

Miter

Saw

100

250

Figure 41. CFM requirements labeled for each

Model G0860/G0861/G0862 (Mfd. Since 02/21)

Jointer

400

Table Saw

machine.

Determining Main Line Duct Size

The general rule of thumb for a main line duct is that the velocity of the airflow must not fall below 3500 FPM.

For small/medium sized shops, using the inlet size of the dust collector as the main line duct size will usually keep the air velocity above 3500 FPM and, depending on your system, will allow you to keep multiple branches open at one time.

Mark your drawing, as shown in the

below, but using the inlet size for your dust collector as the main line.

The general rule of thumb for a branch line duct is that the velocity of the airflow must not fall below 4000 FPM.

For small/medium sized shops, using the dust port size from the machine as the branch line duct size will achieve the correct velocity in most applications. However, if the dust port on the machine is smaller than 4", make the branch line 4" and neck the line down right before the dust port.

Note: Systems with powerful dust collectors work better if multiple blast gates are left open. This also allows you to run two machines at once. Experiment with different combinations of blast gates open/closed to find the best results for your system.

Write your determined branch line sizes on your drawing, as shown in the following figure.

If two machines will connect to the same branch line and both will operate at the same time, then add the required CFM for each machine together and to determine the correct branch size

If both machines will never run at the same time, reference the machine with the biggest dust port in the table Y-branch to open/close the line to each machine.

Planer/

Moulder

Jointer Sander

400

4" 6"

850

figure

Jointer Sander

400

Table Saw

850400

Collector

600

PlanerShaper

Miter

Saw

100

Planer/

Moulder

5" 6" 7"

250

Figure 42. Main line size labeled on sketch.

Determining Branch Line Duct Size

Dust

Miter

Saw

100

5" 6" 7"

4" 4" 5"

250

Table Saw

400

PlanerShaper

Dust

Collector

600

Figure 43. Branch line duct sizes labeled.

find the closest total CFM in the table below

below and add blast gates after the

Total CFM Branch Line Size

400 4" 500 4" 600 5" 700 5" 800 6" 900 6"

1000 6"

Figure 44. Sizing chart for multiple machines on

the same branch line.

Model G0860/G0861/G0862 (Mfd. Since 02/21)

-29-

In most small/medium shops it is only necessary to calculate the line with the longest duct length or the most fittings (operating under the assumption that if the line with the highest resistance works, the others will be fine).

To calculate the static pressure of any given line in the system, follow these steps:

the

pressure loss given in the previous table.

Adding duct work, elbows, branches and any other components to a duct line increases airflow resistance (static pressure loss). This resistance can be minimized by using rigid (smooth) duct and gradual curves, as opposed to flexible duct and 90˚ elbows.

To help you think about this resistance, imagine riding a bicycle in a tunnel that is an exact replica of your duct work. If the inside of the tunnel is very bumpy (flexible

) and has a lot of sharp turns (90˚ elbows), it will take a lot more effort to travel from one end to the other.

The purpose of calculating the resistance is to determine if it is low enough from the machine to the dust collector to meet the given CFM requirement for the machine. Use the

calculate the resistance of duct work.

Planning Drop Downs

Plan the drop downs for each machine, using blast gates wherever possible to control airflow.

Elbow Rigid Duct (Main Line)

Y Branch

Clamp

Flexible Duct

To Planer

Figure 45. Drop-down setup.

Rigid Duct

Blast Gate

Calculating Duct Resistance

Approximate

Static Pressure

Duct

Dia.

2" 0.091 0.122 0.35 0.453

2.5" 0.08 0.107 0.306 0.397 3" 0.071 0.094 0.271 0.352 4" 0.057 0.075 0.215 0.28 5" 0.046 0.059 0.172 0.225 6" 0.037 0.047 0.136 0.18 7" 0.029 0.036 0.106 0.141 8" 0.023 0.027 0.08 0.108 9" 0.017 0.019 0.057 0.079

Fitting

Dia.

Loss Per Foot of

Rigid Duct

Main

Lines

at 3500

FPM

90˚

Elbow

Branch

Lines

at 4000

FPM

45˚

Elbow

Approximate

Static Pressure

Loss Per Foot

of Flexible Duct

Main

Lines

at 3500

FPM

45˚

Wye(Y)

Branch

Lines

at 4000

FPM

90˚

Wye(Y)

duct

-30-

following tables

3" 0.47 0.235 0.282 0.188 4" 0.45 0.225 0.375 0.225 5" 0.531 0.266 0.354 0.236 6" 0.564 0.282 0.329 0.235 7" 0.468 0.234 0.324 0.216 8" 0.405 0.203 0.297 0.189

Figure 46. Static pressure loss charts.

Make a list of each size duct in the line,

including the length, and multiply those numbers by the static pressure value given in previous table.

List each type of elbow or branch and multiply

the quantity (if more than one) by the static

Model G0860/G0861/G0862 (Mfd. Since 02/21)

4. Total your list as shown in the example below

Always account for a seasoned filter, so you don't end up with a system that only works right when the filter is clean.

Note: When calculating static pressure loss

to determine if multiple lines can be left open at the same time, only include the main line

3. Add the additional factors from the following

table to your list.

5. Compare the total static pressure loss for that

DATA SHEET

Performance Curve

12.0 13.0

— If the CFM for your static pressure loss

moving machine closer to dust collector to eliminate duct length, and 5) reducing 90˚ elbows or replacing them with 45˚ elbows.

line to the closest CFM given in Figure 49 for your dust collector.

Additional Factors Static Pressure

Seasoned (well used)

Dust Collection Filter

Entry Loss at Large

Machine Hood

Figure 47. Additional factors affecting static

pressure.

to come up with your overall static pressure loss number for that line.

Note:

Main Line

6" Rigid Duct (0.037) at 20' ................ 0.740

Branch Line

4" Rigid Duct (0.075) at 10' ................ 0.750

4" Flexible Duct (0.28) at 5' ................ 1.400

Elbows/Branches

6" 45˚ Y-Branch ................................ 0.329

4" 45˚ Elbow ........................................ 0.225

Example: A typical Data Sheet Performance

Curve is illustrated in Figure 49. Find 4.4 on

the Static Pressure axis (the amount of total static pressure loss calculated in Figures 48–49), then refer to the closest value on the CFM axis—approximately 1120 CFM.

The 1120 CFM for the static pressure loss of

the line connected to the router is well above the 220 CFM requirement of that machine.

2500 2250 2000 1750 1500 1250 1000

750 500 250

0.0 1.0 2.0 3.0 4.0 5.0 6.0 7.0 8.0 9.0 10.0 11.0

CFM

1354

4.4 SP Loss

STATIC PRESSURE (Inch/H2O)

Closest

CFM

(1120)

Figure 49. CFM for static pressure loss of line

connected to a dust collector & router.

Additional Factors

Seasoned Filter ................................ 1.000

Total Static Pressure Loss ................ 4.444

Figure 48. Totaling static pressure numbers.

— If the CFM for your static pressure loss

is above the requirement of the machine connected to the end of that branch line, then dust collection will most likely be successful. Congratulations! You've just designed your own dust system. Refer to the Accessories section on Page 36 to start buying the components necessary to make your system a reality.

is below the requirement of the machine, then that line will not effectively collect the dust. You must then modify some of the factors in that line to reduce the static pressure loss. Some of the ways to do this include 1) installing larger duct, 2) reducing amount of flexible duct used,

3) increasing machine dust port size, 4)

Model G0860/G0861/G0862 (Mfd. Since 02/21)

-31-

After the system is designed, create a materials list of all the items you will need to build your dust collection system. This will make it easy when it comes time to purchase the materials.

Below is an example of some items that might be needed. Refer to

for dust collection

components available through g rizzly.com.

G0860 Performance Curve

1500

1250

1000

750

500

250

CFM

1.5 HP DUST COLLECTOR PERFORMANCE RESULTS Max CFM Max SP HP Volts Inlet Impeller

868 9.7 11⁄2 HP 110V 6" 123⁄4"

868

1.0 2.0 3.0 4.0 5.0 6.0 7.0 8.0 9.0 10.0 11.0

STATIC PRESSURE (Inch/H2O)

2500

2250

2000

1750

1500

1250

1000

750

500

250

CFM

G0862 Performance Curve

1941

1.0 2.0 3.0 4.0 5.0 6.0 7.0 8.0 9.0 10.0 11.0

STATIC PRESSURE (Inch/H2O)

Restrictor Plate Dia. 6" Static Pressure

(Inch/H2O)

CFM 868 575 300 100 35

The air ﬂow test probe is located 1.5x duct diameter upstream from the air inlet. Test pipe length is a minimum of 10x duct diameter.

5" 4" 3" 2"

1.8 2.5 4.8 7.3 9.1

Figure 50. G0860 performance curve table and

data.

G0861 Performance Curve

1500

1250

1000

CFM

2 HP DUST COLLECTOR PERFORMANCE RESULTS Max CFM Max SP HP Volts Inlet Impeller

1023 10.9 2 HP 220V 7" 13"

1023

750

500

250

1.0 2.0 3.0 4.0 5.0 6.0 7.0 8.0 9.0 10.0 11.0

STATIC PRESSURE (Inch/H2O)

3 HP DUST COLLECTOR PERFORMANCE RESULTS Max CFM Max SP HP Volts Inlet Impeller

1941 11 3 HP 220V 8" 15"

Restrictor Plate Dia. 8" Static Pressure

(Inch/H2O)

CFM 1941 1400 900 505 225 100 35

The air ﬂow test probe is located 1.5x duct diameter upstream from the air inlet. Test pipe length is a minimum of 10x duct diameter.

7" 6" 5" 4" 3" 2"

2.9 3.6 5.2 7.9 10.2 10.6 10.7

Figure 52. G0862 performance curve table and

data.

Example Materials List

Accessories

Restrictor Plate Dia. 7" 6" Static Pressure

(Inch/H2O)

CFM 1023 710 430 225 100 35

The air ﬂow test probe is located 1.5x duct diameter upstream from the air inlet. Test pipe length is a minimum of 10x duct diameter.

1.2 1.8 3.1 5.6 8.7 10.2

5" 4" 3" 2"

Figure 51. G0861 performance curve table and

data.

-32-

Description Model Quantity

6" Rigid Duct at 20' G7364 4 4" Rigid Duct at 10' G6162 2

4" Flex Hose at 5' H7215 6

6" 45° Y-Branch G7353 6

4" 45° Elbow G6167 6

Figure 53. Example materials list.

Model G0860/G0861/G0862 (Mfd. Since 02/21)

System Grounding

Since plastic hose is abundant, relatively inexpensive, easily assembled and air tight, it is a very popular material for conveying dust from woodworking machines to the dust collector.

We recommend only using short lengths of flexible hose (flex-hose) to connect the woodworking machine to the dust collector. However, plastic flex-hose and plastic duct are an insulator, and dust particles moving against the walls of the plastic duct create a static electrical buildup. This charge will build until it discharges to a ground.

If a grounding medium is not available to prevent static electrical buildup, the electrical charge will arc to the nearest grounded source. This electrical discharge may cause an explosion and subsequent fire inside the system.

To protect against static electrical buildup inside a non-conducting duct, a bare copper wire should be placed inside the duct along its length and grounded to the dust collector. You must also confirm that the dust collector is continuously grounded through the electrical circuit to the electric service panel.

If you connect the dust collector to more than one machine by way of a non-conducting branching duct system and blast gates, the system must still be grounded as mentioned above. We recommend inserting a continuous bare copper ground wire inside the entire duct system and attaching the wire to each grounded woodworking machine and dust collector.

Be sure that you extend the bare copper wire down all branches of the system. Do not forget to connect the wires to each other with wire nuts when two branches meet at a “Y” or “T” connection.

Ensure that the entire system is grounded. If using plastic blast gates to direct air flow, the grounding wire must be jumped (see the figure below) around the blast gate without interruption to the grounding system.

We also recommend wrapping the outside of all plastic ducts with bare copper wire to ground the outside of the system against static electrical buildup. Wire connections at Y’s and T’s should be made with wire nuts.

Attach the bare ground wire to each stationary woodworking machine and attach to the dust collector frame with a ground screw as shown in the continuously grounded to the grounding terminal in your electric service panel.

Plastic Blast

Gate

Metal Duct

Copper

Ground Wire

Model G0860/G0861/G0862 (Mfd. Since 02/21)

Always guard against static electrical build up by grounding all dust collection lines.

Figure 54. Ground jumper wire when using

plastic blast gates and metal duct.

figure below. Ensure that each machine is

External

Ground Wire

Internal

Ground Wire

Flex-Hose

Figure 55. Flex-hose grounded to machine.

Ground

Screw

-33-

SECTION 5: OPERATIONS

The purpose of this overview is to provide the novice machine operator with a basic understanding of how the machine is used during operation, so the

discussed later

in this manual

Due to the generic nature of this overview, it is not intended to be an instructional guide. To learn more about specific operations, manual,

training from experienced machine operators outside of this manual by reading "how-to" books, trade magazines, or websites.

To reduce your risk of serious injury, read this entire manual BEFORE

To reduce risk of eye injury from flying

Operation Overview

machine controls/components

are easier to understand.

read this entire

seek additional

, and do additional research

using machine.

General Operation

This cyclone dust collector creates a vortex of incoming air that extracts heavy wood chips and large dust particles, and then drops them into the steel drum below, which is lined with a plastic bag.

Filter Cleaning

Handle

Canister

Filter

Filter Bag

Drum Bag

Incoming Wood Chips and Dust

chips or lung damage from breathing dust, always wear safety glasses and a respirator when operating this machine.

-34-

Collection Drum

Locking

Swivel

Casters

(2 of 4)

Figure 56. Dust collector operation.

The remaining fine dust travels past the impeller and is then caught by a canister filter and deposited in the plastic collection bag below. The spunbond polyester filters catch 99.9 percent of particles to 1 micron in size, and are pleated to provide maximum surface area for efficient air flow.

To maintain CFM during heavy dust-collection operations, turn the filter cleaning handle back and forth to knock caked-on dust into the plastic collection bag.

Always lock all four swivel casters before operation.

Model G0860/G0861/G0862 (Mfd. Since 02/21)

Programming

Receiver

The Models G0860-62 are equipped with a remote control receiver that can be programmed to operate up to 5 separate controllers (see Figure 57).

Remote

Receiver

To program receiver:

Remove switch cover to get a clear view of

remote receiver (see Figure 57).

To erase any current remote transmitter

codes, press black ON button on receiver and hold down until LED indicator on receiver begins to flash (see Figure 57).

Press either ON or OFF button on remote

(see Figure 58). When LED indicator stops flashing, remote control is programmed.

LED

Indicator

Figure 57. Location of remote receiver (G0860

shown).

Avoid touching electrified parts inside receiver while performing procedure below! Touching electrified parts will result in serious personal injury, such as severe burns, electrocution, or death. Use a wood dowel or other non-conducting item to push button on receiver.

Button

Figure 58. ON and OFF buttons.

Note: To pair more than one remote to

receiver, press ON or OFF button of remaining remote(s) before proceeding to Step 4.

Install switch cover removed in Step 1.

OFF

Button

Model G0860/G0861/G0862 (Mfd. Since 02/21)

-35-

ACCESSORIES

order online at www.grizzly.com or call 1-800-523-4777

Installing unapproved accessories may

SECTION 6: ACCESSORIES

cause machine to malfunction, resulting in serious personal injury or machine damage. To reduce this risk, only install accessories recommended for this machine by Grizzly.

NOTICE

Refer to our website or latest catalog for additional recommended accessories.

W1050—Dust Collection Basics Book

This incisive book skillfully guides the woodworker through all the steps necessary in the design and construction of an efficient central dust-collection system and tells you what you need to know for easy installation. 64 pages.

W1036—6" x 10' Dust Hose H7463—7" x 10' Dust Hose H7465—8" x 10' Dust Hose

Spiral-wire-reinforced clear hose allows easy inspection for locating potential clogs in your duct system. Uses RH fittings. Available in additional diameters and lengths.

Figure 61. Flexible clear dust hose.

Figure 59. W1050 Dust Collection Basics Book.

H7217—6" x 5' Rigid Flex Hose H7218—7" x 5' Rigid Flex Hose H7219 —8" x 5' Rigid Flex Hose

These rigid flex hoses with rolled collars provide just enough flexibility to make difficult connections while still keeping the inside wall smooth.

G6177—4" Metal Blast Gate G7340—5" Metal Blast Gate G7358—6" Metal Blast Gate H5234—7" Metal Blast Gate H5249—8" Metal Blast Gate

Control air flow and resistance between machines. These industrial blast gates can take the abuse of thousands of open and close cycles. Made specifically for production shops. These metal industrial dust collection fittings are simply the best you can find.

G6177

G7358

H5249

Figure 60. Rigid flex hose.

-36-

G7340

Figure 62. Metal blast gate assortment.

Model G0860/G0861/G0862 (Mfd. Since 02/21)

H5234

order online at www.grizzly.com or call 1-800-523-4777

H7429—8" Industrial Dust Collection Machine Adapter H5238—8" Industrial Dust Collection Pipe Clamp H5239—8" Industrial Dust Collection Adjustable Sleeve H5250—8" Industrial Dust Collection Pipe Hanger T26510—8" Industrial Dust Collection Joist Hanger T27054—8" Quick-Fit O-Ring, 12-Pk. T28548—8" x 6" x 6" 45º Industrial Dust Collection Branch

H5238

H7429

T26510

H5239

D4206—Clear Flexible Hose 4" x 10' D4256—45° Elbow 4" D4216 —Black Flexible Hose 4" x 10' W1034—Heavy-Duty Clear Flex Hose 4" x 10' D2107—Hose Hanger 4 1⁄4" W1015—Y-Fitting 4" x 4" x 4" W1017—90° Elbow 4" W1019—Hose Coupler (Splice) 4" W1317—Wire Hose Clamp 4" W1007—Plastic Blast Gate 4" W1053—Anti-Static Grounding Kit

D4206

D4256

D4216

H5250

T27054

Figure 63. 8" dust-collection accessories.

T27422—Viewing Spool 8"

This viewing spool is a section of acrylic glass with QF ends so you can keep an eye on your material flow. Makes it a cinch to check for slowdowns or debris! Ends are 22 gauge, 8" opening. Total length 12.5".

W1053

W1007

W1317

W1017

Figure 65. 4" dust-collection accessories.

W1039 —Universal Adapter

This adapter provides a multitude of reducing options. Simply cut off unneeded steps. Outside diameter sizes include 1", 2", 2.5", 3", 4", 5", and

6". Wall thickness is

⁄8".

Figure 66. W1039 Universal Adapter.

Figure 64. T27422 Viewing Spool.

Model G0860/G0861/G0862 (Mfd. Since 02/21)

-37-

order online at www.grizzly.com or call 1-800-523-4777

T30489 —HEPA Filter Upgrade (G0860, G0861) T30490—HEPA Filter Upgrade (G0862)

These MERV-17 rated filters capture the finest dust! They have 3 layers: the first layer is 1 micron; the second layer is the HEPA layer and captures

99.98% of 0.3-micron particles; the third layer is a fiberglass-reinforced layer to strengthen the HEPA layer. The filter surface area of the T30489 is 28.1 square feet, and it fits the G0860 & G0861. The filter surface area of the T30490 is 45.2 square feet, and it fits the G0862.

T30490

T30489

T27900—Filter Bag (G0860, G0861, & G0862) T27974—Collection Bag (G0861 & G0862) T28454—Collection Bag (G0862)

Figure 68. Replacement collection bags.

-38-

Figure 67. HEPA filter upgrades.

Model G0860/G0861/G0862 (Mfd. Since 02/21)

SECTION 7: MAINTENANCE

To reduce risk of shock or accidental startup, always disconnect machine from power before adjustments,

Cleaning

Canister Filter

maintenance, or service.

Schedule

For optimum performance from this machine, this maintenance schedule must be strictly followed.

Ongoing

To maintain a low risk of injury and proper machine operation, if you ever observe any of the items below, shut down the machine immediately and fix the problem before continuing operations:

• Loose mounting bolts.

• Damaged filter canister, cleaning paddle

components, or collection bags.

Worn or damaged wires.

•

• Suction leaks.

• Any other unsafe condition.

This dust collector uses a handle and internal paddles to remove dust buildup and debris from the filter pleats. Move the handle back and forth through its range of motion to clean the canister filter and knock dust cake into the filter bag.

For a more thorough cleaning every few months under heavy use, remove the filter from the dust collector (see Removing/Replacing Canister Filter on Page 43) and rinse it with warm water. Allow the filters to air dry only. Do not leave the filters in the sun to dry or apply heat to speed the process; heat exposure can damage your filters.

To avoid damage to your eyes and lungs, always wear safety glasses and a respirator when working with the dust collection bags or canisters.

Monthly Check

• Clean/vacuum dust buildup off machine body and motor.

Dust exposure created while using machinery may cause cancer, birth defects, or long-term respiratory damage. Always wear goggles and a NIOSHapproved respirator when working with the dust collection bags or canisters.

Model G0860/G0861/G0862 (Mfd. Since 02/21)

Dispose of the filter bag when dust fills it about

⁄2 full (see Removing/Replacing Filter Bag on

Page 40).

IMPORTANT: To contain wood dust and minimize

risk of exposure, firmly tie bag closed.

-39-

Removing/Replacing

Collection Drum Bag

Dispose of the collection drum bag when dust fills

⁄4 full. Replace the bag if it develops a leak or

it becomes damaged.

IMPORTANT: To contain wood dust and minimize risk of exposure, tie bag closed before disposal.

Items Needed Qty

Drum Bag T27974 (Models G0860, G0861) ...... 1

Drum Bag T28454 (Model G0862)

To remove and replace collection drum bag:

1. DISCONNECT MACHINE FROM POWER!

Lift drum lock handle to lower collection drum

onto casters (see Figure 69).

Release both latches on sides of drum, then

roll drum clear of drum lid (see Figure 69).

.................... 1

Filter Bag

Remove and replace the filter bag when it is about

Items Needed

Filter Bag T27900 .............................................. 1

To remove & replace filter bag or bags:

1. DISCONNECT MACHINE FROM POWER!

IMPORTANT: To contain wood dust and

⁄2 full.

Qty

Release clamp around bottom of canister

filter, then remove filter bag (see Figure 70).

minimize exposure risk, firmly tie bag closed.

Canister

Filter

Drum Lock

Handle

Drum Lid

Drum Bag

Latch

(1 of 2)

Figure 69. Collection drum bag components.

Lift bag out of drum, firmly tie closed, then

dispose of contents.

Place new dust bag inside collection drum,

and fold excess bag length over top of drum.

Move collection drum under lid and latch it

closed.

Clamp

Filter

Bag

Figure 70. Filter bag components.

Attach new filter bag around bottom of canis-

ter filter and secure with clamp.

Press drum lock handle down to lift collection

drum off casters for operation.

-40-

Model G0860/G0861/G0862 (Mfd. Since 02/21)

Review the troubleshooting procedures in this section if a problem develops with your machine. If you need

the

serial number and manufacture date of your machine before calling.

SECTION 8: SERVICE

replacement parts or additional help with a procedure, call our Technical Support. Note: Please gather

Troubleshooting

Motor & Electrical

Symptom Possible Cause Possible Solution

Machine does not start or a breaker trips immediately after startup.

Machine seems underpowered.

Machine has vibration or noisy operation.

1. Dust collector not properly connected to ducting.

2. E-Stop Button depressed/at fault.

3. Incorrect power supply voltage or circuit size.

4. Power supply circuit breaker tripped or fuse blown.

5. Motor overheated.

6. Machine circuit breaker has tripped.

7. Remote control not working.

8. Wiring open/has high resistance.

9. Centrifugal switch/contact points at fault.

10. Power switch/circuit breaker at fault.

11. Start capacitor at fault.

12. Remote receiver at fault.

13. Motor at fault.

1. Motor overheated.

2. Dust-collection ducting problem.

3. Canister ﬁlter clogged/at fault.

4. Dust collector too far from machine or undersized for dust-collection system.

5. Run capacitor at fault.

6. Centrifugal switch/contact points at fault.

7. Motor bearings at fault.

1. Motor or component loose.

2. Motor fan rubbing on fan cover.

3. Motor mount loose/broken.

4. Centrifugal switch is at fault.

5. Impeller damaged, unbalanced, or loose.

6. Motor bearings at fault.

7. Motor shaft bent.

1. Connect dust collector to ducting (Page 25).

2. Rotate E-Stop Button to reset. Replace if at fault.

3. Ensure correct power supply voltage and circuit size.

4. Ensure circuit is sized correctly and free of shorts. Reset circuit breaker or replace fuse.

5. Allow motor to cool, reset overload if necessary.

6. Reset circuit breaker on switch.

7. Replace battery; stay in signal range (Page 4).

8. Check/ﬁx broken, disconnected, or corroded wires.

9. Adjust/replace centrifugal switch/contact points.

10. Test/replace.

11. Test/replace.

12. Replace.

13. Test/repair/replace.

1. Allow motor to cool, reset overload if necessary.

2. Clear blockages, seal leaks, use smooth-wall duct, eliminate bends, close other branches (Page 25).

3. Clean canister ﬁlter (Page 39); replace canister ﬁlter (Page 43).

4. Move closer to machine/redesign ducting layout/ upgrade dust collector.

5. Test/repair/replace.

6. Adjust/replace centrifugal switch/contact points.

7. Test by rotating shaft; rotational grinding/loose shaft requires bearing replacement.

1. Inspect/replace damaged bolts/nuts, and retighten with thread-locking ﬂuid.

2. Fix/replace fan cover; replace loose/damaged fan.

3. Tighten/replace.

4. Adjust/replace centrifugal switch if available.

5. Inspect/tighten/replace.

6. Test by rotating shaft; rotational grinding/loose shaft requires bearing replacement.

7. Test with dial indicator. Replace motor if damaged.

Model G0860/G0861/G0862 (Mfd. Since 02/21)

-41-

Machine Operation

Symptom Possible Cause Possible Solution

Loud, repetitious noise, or excessive vibration coming from dust collector (non-motor related).

Dust collector does not adequately collect dust or chips; poor performance.

Dust collector blows sawdust into the air.

Remote control does not operate dust collector.

1. Dust collector not on a ﬂat surface and wobbles.

2. Impeller damaged and unbalanced.

3. Impeller loose on the motor shaft.

1. Collection bag full.

2. Canister ﬁlter clogged/at fault.

3. Ducting blocked/restricted.

4. Dust collector too far away from point of suction; duct clamps not properly secured; too many sharp bends in ducting.

5. Lumber is wet and dust is not ﬂowing smoothly through ducting.

6. Ducting has one or more leaks, or too many open ports.

7. Not enough open branch lines at one time, causing velocity drop in main line.

8. Ducting and ports are incorrectly sized.

9. The machine dust-collection design inadequate.

10. Dust collector undersized.

1. Duct clamps or ﬁlter bag(s) are not properly clamped and secured; ducting loose/ damaged.

2. Cylinder or funnel seals are loose or damaged.

1. Emergency Stop button is pressed in.

2. Machine is disconnected from power.

3. Remote control battery is weak or dead.

4. A wall or barrier disrupts the radio frequency, or controller is too far away.

5. Remote control not paired with receiver.

1. Stabilize dust collector; lock casters.

2. Inspect/replace.

3. Secure impeller; replace motor and impeller as a set if motor shaft and impeller hub are damaged.

1. Empty collection bag.

2. Clean canister ﬁlter (Page 39); replace canister ﬁlter (Page 43).

3. Remove ducting from dust collector inlet and unblock restriction. A plumbing snake may be necessary.

4. Relocate dust collector closer to point of suction; re-secure ducts; remove sharp bends. Refer to Designing the System in manual.

5. Only process lumber with less than 20% moisture content.

6. Seal/eliminate all ducting leaks; close dust ports for lines not being used. Refer to Designing the System in manual.

7. Open 1 or 2 more blast gates to different branch lines to increase main line velocity.

8. Install correctly sized ducts and ﬁttings (Page 25) Refer to Designing the System in manual.

9. Use dust-collection hood on stand.

10. Install larger dust collector.

1. Re-secure ducts and ﬁlter bag, making sure duct and bag clamp are tight; tighten/replace ducting.

2. Retighten all mounting and sealing points; replace damaged seals/gaskets.

1. Rotate E-Stop button to reset.

2. Verify machine is connected to power source.

3. Replace battery.

4. Move machine away from barrier; use remote within 75' of machine.

5. Program receiver to accept remote control (Page

35).

-42-

Model G0860/G0861/G0862 (Mfd. Since 02/21)

Removing/Replacing

Canister Filter

If the canister filter is clogged or dirty and cleaning or washing it does not improve dust-collection performance, the canister filter must be replaced.

Items Needed Qty

An Assistant ...................................................... 1

Wrench or Socket, 12mm Wrench or Socket, 10mm Hex Wrench, 5mm Shop Vac Canister Filter T30314 (Models G0860, G0861) Canister Filter T30315 (Model G0862) Filter Bag T27900

To remove and replace canister filter:

1. DISCONNECT MACHINE FROM POWER!

........................................................... 1

............................................. 1

.............................................. 1

.................................. 1

.............. 1

3. Loosen M6-1 x 16 hex bolt on filter cleaning handle, then remove handle (see Figure 72).

Hex Bolt

Filter

Cleaning

Handle

Figure 72. Filter cleaning handle hex bolt.

. Remove (6) 5⁄16"-18 x 3⁄4" flange bolts securing

filter paddle cover to impeller housing, then lift cover over spindle (see Figure 73).

Release bag clamp, then remove filter bag

(see Figure 71). Tie bag closed.

Canister

Filter

Bag

Clamp

Filter

Bag

Figure 71. Filter bag components.

x 6

Spindle

Figure 73. Removing filter paddle cover.

Filter

Paddle

Cover

Model G0860/G0861/G0862 (Mfd. Since 02/21)

-43-

5. Loosen (2) M6-1 x 16 cap screws on paddle handle spindle to remove (see Figure 74).

Paddle

Handle

Spindle

x 2

With assistant holding canister filter from

below, loosen and remove (6)

⁄16"-18 x 3⁄4"

flange bolts securing canister filter assembly to impeller housing (see Figure 75).

Figure 74. Separating paddle handle spindle

from filter paddle spindle.

x 6

Figure 75. Remove flange bolts to remove

canister filter assembly from impeller housing.

7. Vacuum loose dust inside impeller housing

and on machine.

Reverse Steps 2–6 to re-assemble.

-44-

Model G0860/G0861/G0862 (Mfd. Since 02/21)

These pages are current at the time of printing. However, in the spirit of improvement, we may make changes to the electrical systems of future machines. Compare the manufacture date of your machine to the one

number and manufacture date of your

machine before calling. This information can be found on the main machine label.

Electrical Safety

SECTION 9: WIRING

stated in this manual, and study this section carefully.

If there are differences between your machine and what is shown in this section, call Technical Support at (570) 546-9663 for assistance BEFORE making any changes to the wiring on your machine. An updated wiring diagram may be available. Note: Please gather the serial

Wiring Safety Instructions

SHOCK HAZARD. Working on wiring that is con-

nected to a power source is extremely dangerous. Touching electrified parts will result in personal injury including but not limited to severe burns, electrocution, or death. Disconnect the power from the machine before servicing electrical components!

MODIFICATIONS. Modifying the wiring beyond what is shown in the diagram may lead to unpredictable results, including serious injury or fire. This includes the installation of unapproved aftermarket parts.

WIRE CONNECTIONS. All connections must be tight to prevent wires from loosening during machine operation. Double-check all wires disconnected or connected during any wiring task to ensure tight connections.

CIRCUIT REQUIREMENTS. You MUST follow the requirements at the beginning of this manual when connecting your machine to a power source.

WIRE/COMPONENT DAMAGE. Damaged wires or components increase the risk of serious personal injury, fire, or machine damage. If you notice that any wires or components are damaged while performing a wiring task, replace those wires or components.

MOTOR WIRING. The motor wiring shown in these diagrams is current at the time of printing but may not match your machine. If you find this to be the case, use the wiring diagram inside the motor junction box.

CAPACITORS/INVERTERS. Some capacitors and power inverters store an electrical charge for up to 10 minutes after being disconnected from the power source. To reduce the risk of being shocked, wait at least this long before working on capacitors.

EXPERIENCING DIFFICULTIES. If you are experiencing difficulties understanding the information included in this section, contact our Technical Support at (570) 546-9663.

The photos and diagrams included in this section are best viewed in color. You can view these pages in color at www.grizzly.com.

Model G0860/G0861/G0862 (Mfd. Since 02/21)

-45-

Electrical Components

Start

Capacitor

Figure 76. Junction box components (G0860

shown).

Run

Capacitor

Circuit

Breaker

Circuit Breaker

ON Button

Emergency Stop Button

Figure 79. Magnetic switch (G0862 shown).

Remote

Control

Receiver

Figure 77. Circuit breaker.

Contactor

Figure 78. Contactor (G0862 shown).

-46-

READ ELECTRICAL SAFETY

ON PAGE 45!

Emergency

Stop Switch

Figure 80. Emergency stop switch and remote

control receiver (G0862 shown).

Button

Figure 81. Remote control unit.

Model G0860/G0861/G0862 (Mfd. Since 02/21)

OFF

Button

Ground

MOTOR 1½ HP 110V

Circuit

Breaker

Zing Ear

ZE700-25

LOAD

LINE

Run

Capacitor

50 uF

250VAC

G0860 Wiring Diagram

Start

Capacitor

300MFD 125VAC

MAGNETIC SWITCH

SDE MP-09 110V

L1/1 L3/5

L2/3

CONTACTOR

SDE MA-09 110V

T1/2 T3/6

T2/4

MAGNETIC SWITCH COVER

SDE

GND

START

REMOTE

BUTTON

RECEIVER

WARNING!

SHOCK HAZARD!

EMERGENCY

STOP SWITCH

REMOTE RECEIVER

KEDU HY57B

Disconnect power before working on wiring.

Model G0860/G0861/G0862 (Mfd. Since 02/21)

Neutral

Hot

Ground

5-15 Plug

110 VAC

READ ELECTRICAL SAFETY

ON PAGE 45!

-47-

Ground

MOTOR 2 HP 220V

Circuit Breaker Zing Ear

ZE700-15

LOAD

Run

Capacitor

30 uF

250VAC

G0861 Wiring Diagram

LINE

Start

Capacitor

300MFD 125VAC

MAGNETIC SWITCH

SDE MP-09 220V

L1/1 L3/5

L2/3

CONTACTOR

SDE MA-09 220V

T1/2 T3/6

T2/4

MAGNETIC SWITCH COVER

SDE

GND

START BUTTON

EMERGENCY

STOP SWITCH

REMOTE RECEIVER

KEDU HY57B

WARNING!

SHOCK HAZARD!

Disconnect power before working on wiring.

-48-

READ ELECTRICAL SAFETY

ON PAGE 45!

Ground

Hot

220

VAC

Hot

6-15 Plug

220 VAC

Model G0860/G0861/G0862 (Mfd. Since 02/21)

Ground

MOTOR 3 HP 220V

Circuit

Breaker

Zing Ear

ZE700-25

LOAD

Run

Capacitor

45 uF

250VAC

G0862 Wiring Diagram

LINE

Start

Capacitor

200MFD

250VAC

MAGNETIC SWITCH

SDE MP-09 220V

L1/1 L3/5

L2/3

CONTACTOR

SDE MA-09 220V

T1/2 T3/6

T2/4

MAGNETIC SWITCH COVER

SDE

GND

START BUTTON

EMERGENCY

STOP SWITCH

REMOTE RECEIVER

KEDU HY57B

WARNING!

SHOCK HAZARD!

Disconnect power before working on wiring.

Ground

Hot

L6-30 PLUG

Model G0860/G0861/G0862 (Mfd. Since 02/21)

220 VAC

READ ELECTRICAL SAFETY

ON PAGE 45!

-49-

SECTION 10: PARTS

G0860/G0861 Parts

29-1

29-2

29-4

29-3

29-6

29-8

29-11 29-12

29-5

29-7

29-9

29-10

G0860

G0861

G0860

G0861

70V2

3V2

81 87 80

54 54

11 6

32 54

32 35 38

68 57

59 35 38 46 42 47 45 43 44

41 4360

49V3

55 15 37

22 21

17 20 25

49V3-3

49V3-6

49V3-1

84 83 11

20 20

67V3

49V3-5

49V3-4

49V3-7

12 37

67V3-1

49V3-10

49V3-2

31 56

56 31

55 15

22 21 17

-50-

65 64

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Scan QR code to visit our Parts Store.

11 10

Model G0860/G0861/G0862 (Mfd. Since 02/21)

REF PART # DESCRI PTION REF PART # DE SCRIPTIO N

G0860 Parts List

1 P0860001 BASE 47 P0860047 PHLP HD SCR M5-.8 X 15 2 P0860002 SUPPORT LEG 49V3 P0860049V3 MAG SWITCH SDE MP-09 110V V3.02.21 3V2 P0860003V2 IMPELLER HOUSING V2.04.20 49V3-1 P0860049V3-1 CONTACTOR SDE MA-09 110V 4 P0860004 COLLECTION DRUM, 20 GALLON 49V3-2 P0860049V3-2 E-STOP SWITCH KEDU HY57B 5 P0860005 I NTAKE BARREL 49V3-3 P0860049V3-3 CONTA CT BLOCK SDE CP 6 P0860006 CY CLONE FUNNEL 49V3-4 P0860049V3-4 REMOTE CONTROL RECEIVER 7 P0860007 FILTER COVER PLATE 49V3-5 P0860049V3-5 STRAIN RELIEF TYPE-3 M20-1.5 8 P0860008 CANISTER FILTER ASSY 14-1/2" X 24" 49V3-6 P0860049V3-6 MAG SWITCH BASE 9 P0860009 CO LLECTI ON DRUM LI D 49V3-7 P0860049V3-7 MAG SWITCH COV ER 10 P0860010 CASTER 2", SWIVEL 49-10 P0860049-10 MAG SWITCH CORD W/PLUG 14G 3W 11 P0860011 HEX NUT 5/16-18 50 P0860050 FILTER BAG 20" X 23" 12 P0860012 CASTER 2-1/2", LOCKING SWIVEL 51 P0860051 BAG CLAMP 15" 13 P0860013 INLET ADAPTER 6" X 4" X 2 52 P0860052 I NLET ADAPTER CAP 4" 14 P0860014 LOCK HANDLE GUIDE 53 P0860053 PHLP HD SCR 10-24 X 3/8 15 P0860015 MOUNTI NG PLATE 54 P0860054 FLANGE BOLT 5/16-18 X 3/4 16 P0860016 SPRING BRACKET 55 P0860055 FLAT HD SCR 5/16-18 X 1-1/4 17 P0860017 COPPER PLATE 56 P0860056 BUTTON HD CAP SCR 5/16-18 X 1/2 19 P0860019 HEX BOLT 5/16-18 X 1 57 P0860057 COLLECTI ON DRUM L I D LATCH 20 P0860020 LOCK NUT 5/16-18 58 P0860058 FLEX HOSE 7" X 5" 21 P0860021 COMPRESSION SPRING 3 X 33 X 70 59 P0860059 FILTER PADDLE 22 P0860022 SPRING RETAINER 60 P0860060 HEX BOLT M6-1 X 12 23 P0860023 DRUM LOCK HANDLE 61 P0860061 FOAM GASKET 120 X 140MM 24 P0860024 LOCK HANDLE LINK 62 P0860062 DRUM WINDO W 120 X 1 40MM ACRYLI C 25 P0860025 FLAT WASHER 3/8 PLASTIC 63 P0860063 RI V ET 2 X 4MM A LUMINUM 26 P0860026 BUTTON HD CAP SCR 5/16-18 X 3/4 64 P0860064 COLL ECTION DRUM HA NDLE 27 P0860027 FLAT WASHER 5/16 65 P0860065 PHLP HD SCR 1/4-20 X 5/8 28 P0860028 HEX BOLT 5/16-18 X 1-3/4 66 P0860066 ACORN NUT 1 / 4-2 0 29 P0860029 MOTOR 1.5HP 110V 1-PH 67V3 P0860067V3 REMOTE CONTROL V3.02.21 29-1 P0860029-1 MO TOR FAN COVE R 67V3-1 P0860067V3-1 REMOTE BATTERY TYPE A27 12V 29-2 P0860029-2 MO TOR FAN 68 P0860068 PHLP HD SCR M4-.7 X 8 29-3 P0860029-3 MO TOR JUNCTI ON BOX 69 P0860069 LOCK NUT M4-. 7 29-4 P0860029-4 R CAPACITOR 50M 250V 1-1/2 X 2-3/8 70 P0860070 IMPELLER 12-3/4" 29-5 P0860029-5 S CAPACITOR 300M 125V 1-3/8 X 2-5/8 71 P0860071 IMPELLER WASHER 6 X 38 X 4MM 29-6 P0860029-6 CIRCUIT BREAKER ZING EAR ZE-700 25A 72 P0860072 CAP SCREW M6-1 X 30 29-7 P0860029-7 STRAIN RELIEF TYPE-2 15MM 73 P0860073 COLLECTION DRUM GASKET 29-8 P0860029-8 CE NTRI FUGAL SWITCH 74 P0860074 HOSE CLAMP 1-3/4" 29-9 P0860029-9 CO NTACT PLATE 75 P0860075 VACUUM HOSE 1-1/2" X 60" 29-10 P0860029-10 MOTOR CORD W/PLUG 14G 3W 30" 76 P0860076 HOSE CLAMP 7-1/2" 29-11 P0860029-11 BALL BEARING 6203-2RS 77 P0860077 POWER CORD 14G 3W 72" 5-15P 29-12 P0860029-12 BALL BEARING 6205-2RS 78 P0860078 VACUUM RI NG 31 P0860031 FENDER WA SHER 5/ 16 79 P0860079 COLLECTION DRUM BAG 30" X 41" 32 P0860032 RUBBER GASKET 43MM 80 P0860080 GROUND WIRE 18G 17-1/2" 33 P0860033 BEARING RETAINER, UPPER 81 P0860081 PHLP HD SCR 10-24 X 3/8 34 P0860034 PHLP HD SCR M5-.8 X 8 82 P0860082 HEX NUT 10-24 35 P0860035 SLEEVE BEARING 12 X 14 X 6MM 83 P0860083 FLANGE NUT 5/16-18 36 P0860036 FILTER PADDLE HANDLE 84 P0860084 LOCK HANDLE STOP 37 P0860037 FLANGE BOLT 5/16-18 X 1/2 85 P0860085 KEY 7 X 7 X 29 38 P0860038 BEARING RETAINER, LOWER 86 P0860086 CAP SCREW M6-1 X 16 39 P0860039 PADDLE HANDLE SPINDLE 87 P0860087 EXT TOOTH WASHER #10 40 P0860040 HEX BOLT M6-1 X 16 89 P0860089 FOAM GASKET SEAL 41 P0860041 FILTER PADDLE SPINDLE 90 P0860090 MOTOR PLATE 42 P0860042 PADDLE SPINDLE BRACKET 91 P0860091 FIXED PLATE 43 P0860043 FLAT WASHER 1/4 92 P0860092 RUBBER GASKET 44 P0860044 PHLP HD SCR M6-1 X 10 93 P0860093 PHLP HD SCR 10-24 X 1/2 45 P0860045 PHLP HD SCR M5-.8 X 8 94 P0860094 LOCK WASHER 6MM 46 P0860046 PADDLE SPINDLE BRACKET RETAINER 95 P0860095 STRAIN RELIEF TYPE-3 M16-2

Model G0860/G0861/G0862 (Mfd. Since 02/21)

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-51-

G0861 Parts List

REF PART # DESCRIPTI ON RE F PART # DESCRIP TIO N

1 P0861001 BASE 47 P0861047 PHLP HD SCR M5-.8 X 15 2 P0861002 SUPPORT LEG 49V3 P0861049V3 MAG SWITCH SDE MP-09 220V V3.02.21 3V2 P0861003V2 IMPELLER HOUSING V2.04.20 49V3-1 P0861049V3-1 CONTACTOR SDE MA-09 220V 4 P0861004 COLLECTION DRUM, 20 GALLON 49V3-2 P0861049V3-2 E-STOP SWITCH KEDU HY57B 5 P0861005 INTAKE BARREL 49V3-3 P0861049V3-3 CONTACT BLO CK SDE CP 6 P0861006 CYCLO NE FUNNEL 49V3-4 P0861049V3-4 REMOTE CONTROL RECEIVER 7 P0861007 FILTER COVER PLATE 49V3-5 P0861049V3-5 STRAIN RELIEF TYPE-3 M20-1.5 8 P0861008 CANISTER FILTER ASSY 14-1/2" X 24" 49V3-6 P0861049V3-6 MAG SWITCH BASE 9 P0861009 COLL ECTION DRUM L I D 49V3-7 P0861049V3-7 MA G SWI TCH COVE R 10 P0861010 CASTER 2", SWIVEL 49V3-10 P0861049V3-10 MAG SWITCH CORD W/PLUG 14G 3W 11 P0861011 HEX NUT 5/16-18 50 P0861050 FILTER BAG 20" X 23" 12 P0861012 CASTER 2-1/2", LOCKING SWIVEL 51 P0861051 BAG CLAMP 15" 13 P0861013 INLET ADAPTER 7" X 4" X 3 52 P0861052 INLET ADAPTER CAP 4" 14 P0861014 LOCK HANDLE GUIDE 53 P0861053 PHLP HD SCR 10-24 X 3/8 15 P0861015 MOUNTI NG PLATE 54 P0861054 FLANGE BOLT 5/16-18 X 3/4 16 P0861016 SPRING BRACKET 55 P0861055 FLAT HD SCR 5/16-18 X 1-1/4 17 P0861017 COPPER PLATE 56 P0861056 BUTTON HD CAP SCR 5/16-18 X 1/2 19 P0861019 HEX BOLT 5/16-18 X 1 57 P0861057 COL LECTI ON DRUM LI D LATCH 20 P0861020 LOCK NUT 5/16-18 58 P0861058 FLEX HOSE 8" X 7" 21 P0861021 COMPRESSION SPRING 3 X 33 X 70 59 P0861059 FILTER PADDLE 22 P0861022 SPRING RETAINER 60 P0861060 HEX BOLT M6-1 X 12 23 P0861023 DRUM LOCK HA NDLE 61 P0861061 FOAM GASKET 120 X 140MM 24 P0861024 LOCK HANDLE LINK 62 P0861062 DRUM WI NDO W 120 X 1 40 MM ACRYLI C 25 P0861025 FLAT WASHER 3/8 PLASTIC 63 P0861063 RIVE T 2 X 4MM AL UMI NUM 26 P0861026 BUTTON HD CAP SCR 5/16-18 X 3/4 64 P0861064 COLL ECTI ON DRUM HA NDLE 27 P0861027 FLAT WASHER 5/16 65 P0861065 PHLP HD SCR 1/4-20 X 5/8 28 P0861028 HEX BOLT 5/16-18 X 1-3/4 66 P0861066 ACORN NUT 1/ 4-20 29 P0861029 MOTOR 2HP 220V 1-PH 67V3 P0861067V3 REMOTE CONTROL V3.02.21 29-1 P0861029-1 MOTOR FAN CO VER 67V3-1 P0861067V3-1 REMOTE BATTERY TYPE A27 12V 29-2 P0861029-2 MOTOR FAN 68 P0861068 PHLP HD SCR M4-.7 X 8 29-3 P0861029-3 MOTOR J UNCTI ON BOX 69 P0861069 LOCK NUT M4 -. 7 29-4 P0861029-4 R CAPACITOR 30M 250V 1-1/2 X 2-3/8 70V2 P0861070V2 IMPELLER 12-3/4” V2.03.19 29-5 P0861029-5 S CAPACITOR 300M 125V 1-3/8 X 2-5/8 71 P0861071 IMPELLER WASHER 6 X 38 X 4MM 29-6 P0861029-6 CIRCUIT BREAKER ZING EAR ZE-700 15A 72 P0861072 CAP SCREW M6-1 X 30 LH 29-7 P0861029-7 STRAIN RELIEF TYPE-2 15MM 73 P0861073 COLLECTION DRUM GASKET 29-8 P0861029-8 CENTRI FUG AL SWITCH 74 P0861074 HOSE CLAMP 1-3/4" 29-9 P0861029-9 CONTACT PL ATE 75 P0861075 VACUUM HOSE 1-1/2" X 60" 29-10 P0861029-10 MOTOR CORD W/PLUG 14G 3W 30" 76 P0861076 HOSE CLAMP 8-1/2" 29-11 P0861029-11 BALL BEARING 6203-2RS 77 P0861077 POWER CORD 14G 3W 72" 6-15P 29-12 P0861029-12 BALL BEARING 6205-2RS 78 P0861078 VACUUM RI NG 31 P0861031 FENDER WAS HER 5 / 16 79 P0861079 COLLECTION DRUM BAG 30" X 41" 32 P0861032 RUBBER GASKET 43MM 80 P0861080 GROUND WIRE 18G 17-1/2" 33 P0861033 BEARING RETAINER, UPPER 81 P0861081 PHLP HD SCR 10-24 X 3/8 34 P0861034 PHLP HD SCR M5-.8 X 8 82 P0861082 HEX NUT 10-24 35 P0861035 SLEEVE BEARING 12 X 14 X 6MM 83 P0861083 FLANGE NUT 5/16-18 36 P0861036 FILTE R PADDLE HANDLE 84 P0861084 LOCK HANDLE STOP 37 P0861037 FLANGE BOLT 5/16-18 X 1/2 85 P0861085 KEY 7 X 7 X 29 38 P0861038 BEARING RETAINER, LOWER 86 P0861086 CAP SCREW M6-1 X 16 39 P0861039 PADDLE HANDLE SPINDLE 87 P0861087 EXT TOOTH WASHER #10 40 P0861040 HEX BOLT M6-1 X 16 89 P0861089 FOAM GASKET SEAL 41 P0861041 FILTER PADDLE SPINDLE 90 P0861090 MOTOR PLATE 42 P0861042 PADDLE SPINDLE BRACKET 91 P0861091 FIXED PLATE 43 P0861043 FLAT WASHER 1/4 92 P0861092 RUBBER GASKET 44 P0861044 PHLP HD SCR M6-1 X 10 93 P0861093 PHLP HD SCR 10-24 X 1/2 45 P0861045 PHLP HD SCR M5-.8 X 8 94 P0861094 LOCK WASHER 6MM 46 P0861046 PADDLE SPINDLE BRACKET RETAINER 95 P0861095 STRAIN RELIEF TYPE-3 M16-2

-52-

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Model G0860/G0861/G0862 (Mfd. Since 02/21)

G0862 Parts

29V3-1

29V3-3

29V3-5

29V3-7

29V3-9

29V3-11

29V3-2

29V3-4

29V3-6

29V3-8

29V3-10

29V3-12

13 53

68 57 62 61 63

29V3

3V2

65 64

70V2

54 54

11 6

81 87 80

4 68 57

11 10

32 54

32 35 38

35 38 46

42 47 45 43 44

20 25

77V2

67V3

67V3-1

55 15 37

22 21 17

49V4-3

49V4-6

84 83 11

20 20

49V4-4

49V4-1

49V4-7

12 37

49V4-5

49V4-2

12 37

49V4

55 15

22 21 17

Model G0860/G0861/G0862 (Mfd. Since 02/21)

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-53-

G0862 Parts List

REF P ART # DE SCRI PTION REF P ART # DES CRIP TI ON

1 P0862001 BASE 47 P0862047 PHLP HD SCR M5-.8 X 15 2 P0862002 SUPPORT LEG 49V4 P0862049V4 MAG SWITCH SDE MP-09 220V V4.05.21 3V2 P0862003V2 IMPELLER HOUSING V2.04.20 49V4-1 P0862049V4-1 CONTACTOR SDE MA-09 220V 4 P0862004 COLLECTION DRUM, 38 GALLON 49V4-2 P0862049V4-2 E-STOP SWITCH KEDU HY57B 5 P0862005 I NTAKE BARREL 49V4-3 P0862049V4-3 CONTACT B LO CK S DE CP 6 P0862006 CYCLO NE FUNNE L 49V4-4 P0862049V4-4 REMOTE CONTROL RECEIVER 7 P0862007 FILTER COVER PLATE 49V4-5 P0862049V4-5 STRAIN RELIEF TYPE-3 M20-1.5 8 P0862008 CANISTER FILTER ASSY 14-1/2" X 39-3/8" 49V4-6 P0862049V4-6 MAG SWITCH BASE 9 P0862009 COLL ECTI ON DRUM LI D 49V4-7 P0862049V4-7 MAG S WI TCH COVER 10 P0862010 CASTER 2", SWIVEL 50 P0862050 FILTER BAG 20" X 23" 11 P0862011 HEX NUT 5/16-18 51 P0862051 BAG CLAMP 15" 12 P0862012 CASTER 2-1/2", LOCKING SWIVEL 52 P0862052 INLET ADAPTER CAP 4" 13 P0862013 INLET ADAPTER 8" X 4" X 3 53 P0862053 PHLP HD SCR 10-24 X 3/8 14 P0862014 LOCK HANDLE GUIDE 54 P0862054 FLANGE BOLT 5/16-18 X 3/4 15 P0862015 MOUNTI NG P LA TE 55 P0862055 FLAT HD SCR 5/16-18 X 1-1/4 16 P0862016 SPRING BRACKET 56 P0862056 BUTTON HD CAP SCR 5/16-18 X 1/2 17 P0862017 COPPER PLATE 57 P0862057 CO LL ECTI ON DRUM LI D LA TCH 19 P0862019 HEX BOLT 5/16-18 X 1 58 P0862058 FLEX HOSE 12" X 9-1/2" 20 P0862020 LOCK NUT 5/16-18 59 P0862059 FILTER PADDLE 21 P0862021 COMPRESSION SPRING 3 X 33 X 70 60 P0862060 HEX BOLT M6-1 X 16 22 P0862022 SPRING RETAINER 61 P0862061 FOAM GASKET 120 X 140MM 23 P0862023 DRUM LO CK HANDLE 62 P0862062 DRUM WI NDO W 120 X 140 MM ACRY LIC 24 P0862024 LOCK HANDLE LINK 63 P0862063 RI VE T 2 X 4MM ALUMI NUM 25 P0862025 FLAT WASHER 3/8 PLASTIC 64 P0862064 COL LE CTI ON DRUM HANDLE 26 P0862026 BUTTON HD CAP SCR 5/16-18 X 3/4 65 P0862065 PHLP HD SCR 1/4-20 X 5/8 27 P0862027 FLAT WASHER 5/16 66 P0862066 ACORN NUT 1/4- 20 28 P0862028 HEX BOLT 5/16-18 X 1-3/4 67V3 P0862067V3 REMOTE CONTROL V3.02.21 29V3 P0862029V3 MOTOR 3HP 220V 1-PH V3.09.20 67V3-1 P0862067V3-1 REMOTE BATTERY TYPE A27 12V 29V3-1 P0862029V3-1 MOTOR FAN CO VE R 68 P0862068 PHLP HD SCR M4-.7 X 8 29V3-2 P0862029V3-2 MOTOR FAN 69 P0862069 L OCK NUT M4-. 7 29V3-3 P0862029V3-3 MOTOR J UNCTI ON BOX 70V2 P0862070V2 IMPELLER 16" ALUMINUM V2.07.20 29V3-4 P0862029V3-4 R CAPACITOR 45M 250V 1-1/2 X 2-3/8 71 P0862071 I MPELLER WASHER 6 X 38 X 4MM 29V3-5 P0862029V3-5 S CAPACITOR 200M 250V 1-3/8 X 2-3/4 72 P0862072 CAP SCREW M6-1 X 30 29V3-6 P0862029V3-6 CIRCUIT BREAKER ZING EAR ZE-700 25A 73 P0862073 COLLECTION DRUM GASKET 29V3-7 P0862029V3-7 STRAIN RELIEF TYPE-2 15MM 74 P0862074 HOSE CLAMP 1-3/4" 29V3-8 P0862029V3-8 CENTRI FUG AL SWITCH 75 P0862075 VACUUM HOSE 1-1/2" X 60" 29V3-9 P0862029V3-9 CONTACT PL ATE 76 P0862076 HOSE CLAMP 12-1/2" 29V3-10 P0862029V3-10 MOTOR CORD 12G 3W 60" 77V2 P0862077V2 POWER CORD 12G 3W 120" L6-30P V2.02.21 29V3-11 P0862029V3-11 BALL BEARING 6205-2RS 78 P0862078 V ACUUM RI NG 29V3-12 P0862029V3-12 BALL BEARING 6206-2RS 79 P0862079 COLLECTION DRUM BAG 39" X 56" 31 P0862031 FENDE R WASHER 5/ 1 6 80 P0862080 GROUND WIRE 18G 17-1/2" 32 P0862032 RUBBER GASKET 43MM 81 P0862081 PHLP HD SCR 10-24 X 3/8 33 P0862033 BEARING RETAINER, UPPER 82 P0862082 HEX NUT 10-24 34 P0862034 PHLP HD SCR M5-.8 X 8 83 P0862083 FLANGE NUT 5/16-18 35 P0862035 SLEEVE BEARING 12 X 14 X 6MM 84 P0862084 LOCK HANDLE STOP 36 P0862036 FI LTER PADDL E HA NDLE 85 P0862085 KEY 7 X 7 X 30 37 P0862037 FLANGE BOLT 5/16-18 X 1/2 86 P0862086 CAP SCREW M6-1 X 16 38 P0862038 BEARING RETAINER, LOWER 87 P0862087 EXT TOOTH WASHER #10 39 P0862039 PADDLE HANDLE SPINDLE 88 P0862088 HEX BOLT 3/8-16 X 1/2 40 P0862040 HEX BOLT M6-1 X 16 89 P0862089 FOAM GASKET SEAL 41 P0862041 FILTER PADDLE SPINDLE 90 P0862090 MOTOR PLATE 42 P0862042 PADDLE SPINDLE BRACKET 91 P0862091 FIXED PLATE 43 P0862043 FLAT WASHER 1/4 93 P0862093 PHLP HD SCR 10-24 X 1/2 44 P0862044 PHLP HD SCR M6-1 X 10 94 P0862094 LOCK WASHER 6MM 45 P0862045 PHLP HD SCR M5-.8 X 8 95 P0862095 STRAIN RELIEF TYPE-3 M25-3 46 P0862046 PADDLE SPINDLE BRACKET RETAINER

-54-

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Model G0860/G0861/G0862 (Mfd. Since 02/21)

101

G0860/G0861 Labels & Cosmetics

Please Note: We do our best to stock replacement parts whenever possible, but we cannot guarantee that all parts shown here

MODEL G0860

1.5 HP CYCLONE

Specifications

Motor: 1.5 HP, 110V, Single-Phase, 60 Hz Full-Load Current Rating: 15A Suction Capacity: 868 CFM @ 1.8" SP Max. Static Pressure: 9.7" Inlet Size: 6" Collection Drum Size: 20 Gallons Filter Performance: 99.9% at 0.2 – 1 Micron Cartridge Filter: 14-1/2" x 24" Replacement Filter: T30314 Replacement Filter Bag: T27900 Replacement Drum Bag: T27974 Weight: 265 lbs.

Date

Serial #

Mfd. for Grizzly in Taiwan

109

Safety labels help reduce the risk of serious injury caused by machine hazards. If any label comes off or becomes unreadable, the owner of this machine MUST replace it in the original location before resuming operations. For replacements, contact (800) 5234777 or www.grizzly.com.

DUST COLLECTOR

To reduce the risk of serious injury when using this machine:

1. Read and understand owner’s manual before operating.

2. Always wear approved eye protection and respirator.

3. Properly ground machine—connect to permanently

4. Only use this machine to collect wood dust/chips; never use to collect glass, metal, liquids, asbestos, silica,

5. Always disconnect power before servicing or cleaning.

6. Do not expose to rain or wet areas.

7. Keep hands, long hair, and loose clothing away from inlet.

8. Never leave machine unattended during operation.

9. Do not use if power supply wires, conduit, or any other

10. Do not use without dust bag or filters in place.

11. Always wear a respirator when emptying bags.

12. Do not modify machine in any way.

13. Prevent unauthorized use by children or untrained users.

WARNING!

grounded metal wiring system or equipment-grounding conductor.

animal parts, biohazards, burning material/ashes, etc.

electrical equipment becomes damaged—promptly repair!

102

103

G0860

104

WARNING!

To reduce risk of death or serious injury, read manual BEFORE using machine. To get a new manual, call (800) 523-4777 or go to www.grizzly.com.

105

WARNING!

EYE/LUNG INJURY

HAZARD! Always wear safety glasses and a respirator when using this machine.

108

107

106

grizzly.com

REF PART # DESCRIPTION REF PART # DESCRIPTION

101 P0860101 MACHINE ID LABEL (G0860) 105 P0860105 EYE/EAR/LUNG WARNING LABEL 101 P0861101 MACHINE ID LABEL (G0861) 106 P0860106 GRIZZLY.COM LABEL 102 P0860102 ELECTRICITY WARNING LABEL 107 P0860107 TOUCH-UP PAINT, GRIZZLY BEIGE 103 P0860103 MODEL NO. LABEL (G0860) 108 P0860108 TOUCH-UP PAINT, GRIZZLY GREEN 103 P0861103 MODEL NO. LABEL (G0861) 109 P0860109 GRIZZLY NAMEPLATE-SMALL 104 P0860104 READ MANUAL LABEL

are available for purchase. Call (800) 523-4777 or visit our online parts store at www.grizzly.com to check for availability.

Model G0860/G0861/G0862 (Mfd. Since 02/21)

BUY PARTS ONLINE AT GRIZZLY.COM!

Scan QR code to visit our Parts Store.

-55-

G0862 Labels & Cosmetics

109

103

105

WARNING!

INJURY HAZARD!

To reduce risk of short and long-term injury, wear safety glasses, hearing protection, and a respirator when using this machine.

104

WARNING!

To reduce risk of death or serious injury, read manual BEFORE using machine. To get a new manual, call (800) 523-4777 or go to www.grizzly.com.

101V2

Specifications

Motor: 3 HP, 220V, Single-Phase, 60 Hz Full-Load Current Rating: 15.9A Airflow Performance: 1941 CFM @ 2.9" SP Max. Static Pressure: 11.0" Inlet Size: 8" Max. Collection Capacity: 35 Gallons Filter Rating: 99.9% at 0.2 – 1 Micron Cartridge Filter: 14-1/2" x 39-3/8" Replacement Filter: T30315 Replacement Filter Bag: T27900 Replacement Drum Bag: T28454 Weight: 348 lbs.

Date

Mfd. for Grizzly in Taiwan

S/N

MODEL G0862

3 HP CYCLONE

DUST COLLECTOR

To reduce the risk of serious injury when using this machine:

1. Read and understand owner’s manual before operating.

2. Always wear approved eye protection and respirator.

3. Only plug power cord into a grounded outlet.

4. Only use this machine to collect wood dust/chips; never use to collect glass, metal, liquids, asbestos, silica,

5. Always disconnect power before servicing or cleaning.

6. Do not expose to rain or wet areas.

7. Keep hands, long hair, and loose clothing away from inlet.

8. Never leave machine unattended during operation.

9. Do not use if cord, plug, or any other electrical equipment

10. Do not use without dust bag or filters in place.

11. Do not connect cord to power supply with wet hands.

12. Grasp and pull the plug, not the cord, when unplugging.

13. Always wear a respirator when emptying bags.

14. Do not modify machine in any way.

15. Prevent unauthorized use by children or untrained users;

WARNING!

animal parts, biohazards, burning material/ashes, etc.

becomes damaged—promptly repair!

restrict access or disable machine when unattended.

102

108

107

106

grizzly.com

REF PART # DES CRIPTI ON REF PART # DES CRIPTI ON

101V2 P0862101V2 MACHINE ID LABEL V2.10.19 106 P0862106 GRIZZLY.COM LABEL 102 P0862102 ELECTRICITY WARNING LABEL 107 P0862107 TOUCH-UP PAI NT, GRI ZZLY BEI GE 103 P0862103 MODEL NO. LABEL 108 P0862108 TOUCH-UP PAI NT, GRIZZLY GREEN 104 P0862104 READ MANUAL LABEL 109 P0862109 GRIZZLY NAMEPLATE-SMALL 105 P0862105 EYES/ EARS/LUNGS WARNING LABEL

-56-

BUY PARTS ONLINE AT GRIZZLY.COM!

Scan QR code to visit our Parts Store.

Model G0860/G0861/G0862 (Mfd. Since 02/21)

WARRANTY & RETURNS

Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole written warranty and any and all warranties that may be implied by law, including any merchantability or fitness, for any particular purpose, are hereby limited to the duration of this written warranty. We do not warrant or represent that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants. In no event shall Grizzly’s liability under this warranty exceed the purchase price paid for the product and any legal actions brought against Grizzly shall be tried in the State of Washington, County of Whatcom.

We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, special, or consequential damages arising from the use of our products.

The manufacturers reserve the right to change specifications at any time because they constantly strive to achieve better quality equipment. We make every effort to ensure that our products meet high quality and durability standards and we hope you never need to use this warranty.

In the event you need to use this warranty, contact us by mail or phone and give us all the details. We will then issue you a “Return Number,’’ which must be clearly posted on the outside as well as the inside of the carton. We will not accept any item back without this number. Proof of purchase must accompany the merchandise.

Please feel free to write or call us if you have any questions about the machine or the manual.

Thank you again for your business and continued support. We hope to serve you again soon.

To you can applicable information for

take advantage of this warranty, you must register it at https://www.grizzly.com/forms/warranty, or

scan the QR code below to be automatically directed to our warranty registration page. Enter all

the product.

WARRANTY

Grizzly G0862 User guide

Specifications and Main Features

Frequently Asked Questions

User Manual

INTRODUCTION

Contact Info

Manual Accuracy

Machine Differences

Identification

Machine Data Sheet

SECTION 1: SAFETY

Safety Instructions for Machinery

Additional Safety for Dust Collectors

SECTION 2: POWER SUPPLY

G0860 110V Power Supply

G0861/G0862 220V Power Supply

SECTION 3: SETUP

Needed for Setup

Unpacking

Inventory

Site Considerations

Assembly

Test Run

SECTION 4: DESIGNING A SYSTEM

General

Duct Material

System Design

System Grounding

SECTION 5: OPERATIONS

Operation Overview

General Operation

SECTION 6: ACCESSORIES

SECTION 7: MAINTENANCE

Schedule

SECTION 8: SERVICE

Troubleshooting

SECTION 9: WIRING

Wiring Safety Instructions

Electrical Components

G0860 Wiring Diagram

G0861 Wiring Diagram

G0862 Wiring Diagram

SECTION 10: PARTS

G0860/G0861 Parts

G0862 Parts

G0860/G0861 Labels & Cosmetics

G0862 Labels & Cosmetics

WARRANTY & RETURNS