Grizzly G0850 Owner's Manual

Page 1
MODEL G0850
265752
5 HP CYCLONE DUST COLLECTOR
OWNER'S MANUAL
COPYRIGHT © MARCH, 2019 BY GRIZZLY INDUSTRIAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#KB19798 PRINTED IN TA I WAN
V1. 0 3.19
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This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators.
Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.
The owner of this machine/tool is solely responsible for its safe use. This responsibility includes but is not limited to proper installation in a safe environment, personnel training and usage authorization, proper inspection and maintenance, manual availability and compre­hension, application of safety devices, cutting/sanding/grinding tool integrity, and the usage of personal protective equipment.
The manufacturer will not be held liable for injury or property damage from negligence, improper training, machine modifications or misuse.
Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
Lead from lead-based paints.
Crystalline silica from bricks, cement and other masonry products.
Arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: Work in a well ventilated area, and work with approved safety equip­ment, such as those dust masks that are specially designed to filter out microscopic particles.
Page 3
Table of Contents
INTRODUCTION ............................................................................................................................... 2
Contact Info ................................................................................................................................ 2
Manual Accuracy ........................................................................................................................ 2
Identification ............................................................................................................................... 3
Controls & Components ............................................................................................................. 4
Machine Data Sheet ................................................................................................................... 5
SECTION 1: SAFETY ....................................................................................................................... 7
Safety Instructions for Machinery ............................................................................................... 7
Additional Safety for Dust Collectors ......................................................................................... 9
SECTION 2: POWER SUPPLY ...................................................................................................... 10
SECTION 3: SETUP ....................................................................................................................... 12
Needed for Setup ..................................................................................................................... 12
Unpacking ................................................................................................................................ 12
Inventory ................................................................................................................................... 13
Site Considerations .................................................................................................................. 15
Assembly .................................................................................................................................. 16
Test Run ................................................................................................................................... 25
SECTION 4: DESIGNING A SYSTEM ........................................................................................... 27
General ..................................................................................................................................... 27
Duct Material ............................................................................................................................ 27
System Design ......................................................................................................................... 29
System Grounding.................................................................................................................... 35
SECTION 5: OPERATIONS ........................................................................................................... 36
Operation Overview.................................................................................................................. 36
General Operation .................................................................................................................... 36
Using Controls .......................................................................................................................... 37
SECTION 6: ACCESSORIES ......................................................................................................... 38
SECTION 7: MAINTENANCE......................................................................................................... 39
Schedule .................................................................................................................................. 39
Removing/Replacing Collection Bag ........................................................................................ 39
Removing/Replacing Filter Bags .............................................................................................. 40
Cleaning Canister Filters .......................................................................................................... 41
Pairing Remote Control ............................................................................................................ 41
SECTION 8: SERVICE ................................................................................................................... 42
Troubleshooting ........................................................................................................................ 42
Washing Canister Filters .......................................................................................................... 44
Removing/Replacing Canister Filters ....................................................................................... 44
SECTION 9: WIRING ...................................................................................................................... 46
Wiring Safety Instructions ........................................................................................................ 46
G0850 Wiring Diagram ............................................................................................................. 47
SECTION 10: PARTS ..................................................................................................................... 48
Base, Stand & Motor ................................................................................................................ 48
Filters, Brushes & Brush Motors .............................................................................................. 50
Labels & Cosmetics ................................................................................................................. 52
WARRANTY & RETURNS ............................................................................................................. 53
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We stand behind our machines! If you have ques­tions or need help, contact us with the information below. Before contacting, make sure you get the
serial number
machine ID label. This will help us help you faster.
We want your feedback on this manual. What did you like about it? Where could it be improved? Please take a few minutes to give us feedback.
Email: manuals@grizzly.com
We are proud to provide a high-quality owner’s manual with your new machine!
We
instruc­tions, specifications, drawings, and photographs in this manual. Sometimes we make mistakes, but our policy of continuous improvement also means that
you receive is
slightly different than shown in the manual
If you find this to be the case, and the difference between the manual and machine leaves you confused or unsure about something
check our
website for an updated version. W
current
manuals and
on our web-
site at
Alternatively, you can call our Technical Support for help. Before calling, make sure you write down the
from the machine ID label (see below). This information is required for us to provide proper tech support, and it helps us determine if updated documenta­tion is available for your machine.
INTRODUCTION
Contact Info
and manufacture date from the
Grizzly Technical Support
1815 W. Battlefield Springfield, MO 65807 Phone: (570) 546-9663
Email: techsupport@grizzly.com
Grizzly Documentation Manager
P.O. Box 2069
Bellingham, WA 98227-2069
Manual Accuracy
made every effort to be exact with the
sometimes the machine
.
,
e post
manual updates for free
www.grizzly.com.
Manufacture Date and Serial Number
Like all machinery there is potential danger when operating this machine. Accidents are frequently caused by lack of familiarity or failure to pay attention. Use this machine with respect and caution to decrease the risk of operator injury. If normal safety pre­cautions are overlooked or ignored, serious personal injury may occur.
No list of safety guidelines can be complete. Every shop environment is different. Always consider safety first, as it applies to your individual working conditions. Use this and other machinery with caution and respect. Failure to do so could result in serious per­sonal injury, damage to equipment, or poor work results.
Manufacture Date
Serial Number
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Model G0850 (Mfd. Since 01/19)
Page 5
Identification
To reduce your risk of serious injury, read this entire manual BEFORE
Become familiar with the names and locations of the features shown below to better understand the instructions in this manual.
FRONT VIEW
Dust Collection
Motor
Impeller Housing
8" Dust
Intake
Ports
Cyclone Funnels
Filter Cleaning
Motor (1 of 2)
Outer
Filter
Muffler
Filter Cleaning
Motor (2 of 2)
REAR VIEW
Canister
Filters
Collection
Drum Lock
Handles
Model G0850 (Mfd. Since 01/19)
Collection
Drum
Handles
Collection
Drums
Control Panel &
Remote Receiver
using machine.
Filter Bags
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Page 6
Controls &
To reduce your risk of serious injury, read this entire manual BEFORE
Components
using machine.
Refer to the following figures and descriptions to become familiar with the basic controls and com­ponents of this machine. Understanding these items and how they work will help you understand the rest of the manual and minimize your risk of injury when operating this machine.
C. Collection Drum Handle: Allows easy col-
lection drum movement. Lift handle to remove collection drum; press handle down to lock drum to machine.
D. Dust Collection Drums: Each drum holds
up to 45 gallons of wood chips and dust.
E. Filter Cleaning Motors: Rotate brushes
inside filters to remove dust cake.
E
A
B
C
D
Figure 1. G0850 main function components.
A. Collection Drum Lock Handle: Secures col-
lection drum in position.
B. Collection Drum Bag: Collects wood chips
and dust during operation.
Figure 2. G0850 filter cleaning motors.
F. Control Panel: Controls main motor and fil-
ter cleaning motors.
G. Remote Control: Provides secondary con-
trol for main motor and filter cleaning motors.
G
F
Figure 3. G0850 control panel and remote
control.
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Model G0850 (Mfd. Since 01/19)
Page 7
Machine Data Sheet
MACHINE DATA
SHEET
Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901
MODEL G0850 5 HP CYCLONE DUST COLLECTOR
Product Dimensions:
Weight................................................................................................................................................................ 705 lb.
Width (side-to-side) x Depth (front-to-back) x Height...................................................... 62-1/2 x 47-3/4 x 103-1/2 in.
Footprint (Length x Width)..................................................................................................................... 42 x 57-1/2 in.
Shipping Dimensions:
Type...................................................................................................................................................... Wooden Crate
Content........................................................................................................................................................... Machine
Weight................................................................................................................................................................ 860 lb.
Length x Width x Height....................................................................................................................... 64 x 49 x 51 in.
Must Ship Upright................................................................................................................................................... Yes
Electrical:
Power Requirement............................................................................................................ 230V, Single-Phase, 60Hz
Full-Load Current Rating....................................................................................................................................... 28.6
Minimum Circuit Size.............................................................................................................................................. 30A
Connection Type....................................................................................................................................... Cord & Plug
Power Cord Included.............................................................................................................................................. Yes
Power Cord Length............................................................................................................................................... 10 ft.
Power Cord Gauge......................................................................................................................................... 10 AWG
Plug Included........................................................................................................................................................... No
Recommended Plug Type................................................................................................................................... L6-30
Switch Type...................................................................... Remote Control & Magnetic Switch w/Overload Protection
Motors:
Main
Horsepower................................................................................................................................................. 5HP
Phase............................................................................................................................................ Single-Phase
Amps............................................................................................................................................................ 27A
Speed................................................................................................................................................ 3520 RPM
Type.................................................................................................. TEFC Capacitor-Start Induction (Class F)
Power Transfer ............................................................................................................................... Direct Drive
Bearings..................................................................................................... Shielded & Permanently Lubricated
Centrifugal Switch/Contacts Type......................................................................................................... External
Filter Cleaning Motors (2)
Phase............................................................................................................................................ Single-Phase
Amps........................................................................................................................................................... 1.6A
Speed.................................................................................................................................................... 11 RPM
Type..................................................................................................................................................... Universal
Power Transfer ................................................................................................................................. Gear Drive
Model G0850 (Mfd. Since 01/19)
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Page 8
Main Specifications:
Rugged Steel Stand and Frame
Operation
Dust Collector Type............................................................................................................. Two-Stage Cyclone
Approved Dust Types................................................................................................................................ Wood
Filter Type............................................................................................................................... Pleated Cartridge
Airflow Performance..................................................................................................... 2577 CFM @ 1.4 in. SP
Max Static Pressure (at 0 CFM)........................................................................................................ 12.1 in. SP
Main Inlet Size...................................................................................................................................... 2 @ 8 in.
Inlet Adapter Included.................................................................................................................................... No
Machine Collection Capacity At One Time....................................................................................................... 4
Maximum Material Collection Capacity....................................................................................... 45 Gallons x 2
Filtration Rating........................................................................................................................... 0.2 - 2 Microns
Filter Surface Area................................................................................................................... 96 (48 x 2) sq. ft.
Bag Information
Number Of Filter Bags...................................................................................................................................... 2
Number Of Collection Drum Bags.................................................................................................................... 2
Filter Bag Diameter.................................................................................................................................... 17 in.
Filter Bag Length....................................................................................................................................... 24 in.
Collection Drum Bag Diameter.................................................................................................................. 22 in.
Collection Drum Bag Length...................................................................................................................... 38 in.
Canister Information
Number of Canister Filters................................................................................................................................ 2
Canister Filter Diameter............................................................................................................................. 17 in.
Canister Filter Length................................................................................................................................ 26 in.
Collection Drum Size............................................................................................................................... 45 gal.
Impeller Information
Impeller Type...................................................................................................................................... Radial Fin
Impeller Size........................................................................................................................................ 15-3/4 in.
Construction
Upper Bag...................................................................................................................................... Clear Plastic
Lower Bag...................................................................................................................................... Clear Plastic
Canister............................................................................................................................ Spun Bond Polyester
Frame...................................................................................................................................... Steel (14-Gauge)
Impeller....................................................................................................................................................... Steel
Paint Type/Finish....................................................................................................................... Powder Coated
Blower Housing....................................................................................................................... Steel (16-Gauge)
Body........................................................................................................................................ Steel (18-Gauge)
Collection Drum...................................................................................................................... Steel (16-Gauge)
Other Specifications:
Country of Origin .............................................................................................................................................. Taiwan
Warranty ........................................................................................................................................................... 1 Year
Approximate Assembly & Setup Time ................................................................................................................ 3 hrs.
Serial Number Location ................................................................................................................... Machine ID Label
Sound Rating ..................................................................................................................................................... 83 dB
ISO 9001 Factory .................................................................................................................................................. Yes
Certified by a Nationally Recognized Testing Laboratory (NRTL) ......................................................................... Yes
Features:
Casters Mounted on Collection Drum for Easy Moving Clear Disposable Plastic Collection Bags Gentle Brush Cleaning Mechanism Inside Cartridge Filter Remote-Controlled Magnetic Switch
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Model G0850 (Mfd. Since 01/19)
Page 9
SECTION 1: SAFETY
For Your Own Safety, Read Instruction
Manual Before Operating This Machine
The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words intended to convey the level of impor­tance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures. Always use common sense and good judgment.
Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury. It may also be used to alert against unsafe practices.
Alerts the user to useful information about proper operation of the
NOTICE
machine to avoid machine damage.
Safety Instructions for Machinery
OWNER’S MANUAL. Read and understand this
owner’s manual BEFORE using machine.
TRAINED OPERATORS ONLY. Untrained oper­ators have a higher risk of being hurt or killed. Only allow trained/supervised people to use this machine. When machine is not being used, dis­connect power, remove switch keys, or lock-out machine to prevent unauthorized use—especially around children. Make your workshop kid proof!
DANGEROUS ENVIRONMENTS. Do not use machinery in areas that are wet, cluttered, or have poor lighting. Operating machinery in these areas greatly increases the risk of accidents and injury.
MENTAL ALERTNESS REQUIRED. Full mental alertness is required for safe operation of machin­ery. Never operate under the influence of drugs or alcohol, when tired, or when distracted.
ELECTRICAL EQUIPMENT INJURY RISKS. You can be shocked, burned, or killed by touching live electrical components or improperly grounded machinery. To reduce this risk, only allow qualified service personnel to do electrical installation or repair work, and always disconnect power before accessing or exposing electrical equipment.
DISCONNECT POWER FIRST. nect machine from power supply BEFORE mak­ing adjustments, changing tooling, or servicing machine. This prevents an injury risk from unin­tended startup or contact with live electrical com­ponents.
EYE PROTECTION. Always wear ANSI-approved safety glasses or a face shield when operating or observing machinery to reduce the risk of eye injury or blindness from flying particles. Everyday eyeglasses are NOT approved safety glasses.
Always discon-
Model G0850 (Mfd. Since 01/19)
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Page 10
WEARING PROPER APPAREL. Do not wear clothing, apparel or jewelry that can become entangled in moving parts. Always tie back or cover long hair. Wear non-slip footwear to reduce risk of slipping and losing control or accidentally contacting cutting tool or moving parts.
HAZARDOUS DUST. Dust created by machinery operations may cause cancer, birth defects, or long-term respiratory damage. Be aware of dust hazards associated with each workpiece mate­rial. Always wear a NIOSH-approved respirator to reduce your risk.
HEARING PROTECTION. Always wear hear­ing protection when operating or observing loud machinery. Extended exposure to this noise without hearing protection can cause permanent hearing loss.
REMOVE ADJUSTING TOOLS. Tools left on machinery can become dangerous projectiles upon startup. Never leave chuck keys, wrenches, or any other tools on machine. Always verify removal before starting!
USE CORRECT TOOL FOR THE JOB. Only use this tool for its intended purpose—do not force it or an attachment to do a job for which it was not designed. Never make unapproved modifica­tions—modifying tool or using it differently than intended may result in malfunction or mechanical failure that can lead to personal injury or death!
AWKWARD POSITIONS. Keep proper footing and balance at all times when operating machine. Do not overreach! Avoid awkward hand positions that make workpiece control difficult or increase the risk of accidental injury.
CHILDREN & BYSTANDERS. Keep children and bystanders at a safe distance from the work area. Stop using machine if they become a distraction.
GUARDS & COVERS. Guards and covers reduce accidental contact with moving parts or flying debris. Make sure they are properly installed, undamaged, and working correctly BEFORE operating machine.
FORCING MACHINERY. Do not force machine. It will do the job safer and better at the rate for which it was designed.
NEVER STAND ON MACHINE. Serious injury may occur if machine is tipped or if the cutting tool is unintentionally contacted.
STABLE MACHINE. Unexpected movement dur­ing operation greatly increases risk of injury or loss of control. Before starting, verify machine is stable and mobile base (if used) is locked.
USE RECOMMENDED ACCESSORIES. Consult this owner’s manual or the manufacturer for rec­ommended accessories. Using improper acces­sories will increase the risk of serious injury.
UNATTENDED OPERATION. To reduce the risk of accidental injury, turn machine OFF and ensure all moving parts completely stop before walking away. Never leave machine running while unattended.
MAINTAIN WITH CARE. Follow all maintenance instructions and lubrication schedules to keep machine in good working condition. A machine that is improperly maintained could malfunction, leading to serious personal injury or death.
DAMAGED PARTS. Regularly inspect machine for damaged, loose, or mis-adjusted parts—or any condition that could affect safe operation. Immediately repair/replace BEFORE operating machine. For your own safety, DO NOT operate machine with damaged parts!
MAINTAIN POWER CORDS. When disconnect­ing cord-connected machines from power, grab and pull the plug—NOT the cord. Pulling the cord may damage the wires inside. Do not handle cord/plug with wet hands. Avoid cord damage by keeping it away from heated surfaces, high traffic areas, harsh chemicals, and wet/damp locations.
EXPERIENCING DIFFICULTIES. If at any time you experience difficulties performing the intend­ed operation, stop using the machine! Contact our Technical Support at (570) 546-9663.
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Model G0850 (Mfd. Since 01/19)
Page 11
Additional Safety for Dust Collectors
To reduce risk of start-
of death or injury caused by explosions or fires, DO
Long-term respiratory damage can occur from using dust collectors without proper use of a respirator. Fire or explosions can result in smoke inhalation, serious burns, or death—if machine is used to collect incorrect materials, is operated near potential explosion sources, or ducting is improperly grounded. Entanglement, amputation, or death can occur if hair, clothing, or fingers are pulled into the inlet. To reduce the risk of these hazards, operator and bystanders MUST completely heed the hazards and warnings below.
INTENDED USE. Collecting the wrong materi-
als can result in serious inhalation hazards, fire, explosions, or machine damage. This machine is ONLY designed to collect wood dust and chips from woodworking machines. DO NOT use it to collect silica, polyurethane, toxic fumes, metal dust or shavings, lead paint, drywall, asbestos, biohaz­ards, explosive dusts, flammable or combustible liquids or fumes, nor burning or smoking material.
WEAR A RESPIRATOR. Fine dust that is too small to be caught in filter will be blown into ambi­ent air. Always wear a NIOSH-approved respira­tor during operation and for a short time after to reduce your risk of permanent respiratory damage. Never collect dust from any hazardous material.
IMPELLER HAZARDS. To reduce risk of entan­glement or contact with impeller, DO NOT place hands, hair, clothing, or tools in or near open dust collection inlet during operation, and keep small animals and children away. The powerful suction could easily pull them into impeller.
HAZARDOUS DUST. Dust exposure created while using machinery may cause cancer, birth defects, or long-term respiratory damage. Be aware of dust hazards associated with each workpiece material, and always wear a NIOSH-approved respirator.
EMPTYING DUST. When emptying bag or drum, wear respirator and safety glasses. Empty dust away from ignition sources and into approved container.
OPERATING LOCATI ON. To reduce respiratory exposure to fine dust, locate permanently installed dust collectors away from working area or in anoth­er room. DO NOT place dust collector where it can be exposed to rain or moisture, which creates a shock hazard and will reduce life of machine.
POWER DISCONNECT. Turn machine OFF, dis- connect from power supply, and allow impeller to completely stop before leaving machine unat­tended, or doing any maintenance or service.
REGULAR CLEANING.
ing a fire, regularly check/empty collection bags or drum to avoid buildup of fine dust, which can increase risk of fire. Regularly clean surrounding area where machine is operated—excessive dust buildup on overhead lights, heaters, electrical pan­els, or other heat sources will increase risk of fire.
SUSPENDED DUST PARTICLES. To reduce risk
NOT operate in areas where these risks are high, including spaces near pilot lights, open flames, or other ignition sources.
AVOIDING SPARKS. To reduce risk of fire, avoid collecting any metal objects or stones. These can possibly produce sparks when they strike impeller, which can smolder in wood dust for a long time before a fire is detected. If you accidentally cut into wood containing metal, immediately turn OFF dust collector, disconnect from power, and wait for impeller to stop. Then empty bag or drum into approved airtight metal container.
FIRE SUPPRESSION. Only operate dust collector in locations that contain fire suppression system or have fire extinguisher nearby.
STATIC ELECTRICITY. To reduce risk of fire or explosions caused by sparks from static electricity, ground all ducting using grounding wire.
DUST ALLERGIES. Dust from certain woods will cause an allergic reaction. Make sure you know what type of wood dust you will be exposed to in case of an allergic reaction.
Model G0850 (Mfd. Since 01/19)
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Page 12
SECTION 2: POWER SUPPLY
Before installing the machine, consider the avail­ability and proximity of the required power supply circuit. If an existing circuit does not meet the requirements for this machine, a new circuit must be installed. To minimize the risk of electrocution, fire, or equipment damage, installation work and electrical wiring must be done by an electrician or qualified service personnel in accordance with all applicable codes and standards.
or equipment damage may occur if machine is not properly grounded and connected to power
The full-load current rating is the amperage a machine draws at 100% of the rated output power. On machines with multiple motors, this is the amperage drawn by the largest motor or sum of all motors and electrical devices that might operate at one time during normal operations.
The full-load current is not the maximum amount of amps that the machine will draw. If the machine is overloaded, it will draw additional amps beyond the full-load rating.
If the machine is overloaded for a sufficient length of time, damage, overheating, or fire may result— especially if connected to an undersized circuit. To reduce the risk of these hazards, avoid over­loading the machine during operation and make sure it is connected to a power supply circuit that meets the specified circuit requirements.
For your own safety and protection of
Note: Circuit requirements in this manual apply to
a dedicated circuit—where only one machine will be running on the circuit at a time. If machine will be connected to a shared circuit where multiple machines may be running at the same time, con­sult an electrician or qualified service personnel to ensure circuit is properly sized for safe operation.
This machine is prewired to operate on a power supply circuit that has a verified ground and meets the following requirements:
A power supply circuit includes all electrical equipment between the breaker box or fuse panel in the building and the machine. The power sup­ply circuit used for this machine must be sized to safely handle the full-load current drawn from the machine for an extended period of time. (If this machine is connected to a circuit protected by fuses, use a time delay fuse marked D.)
Availability
Electrocution, fire, shock,
supply.
Full-Load Current Rating
Circuit Requirements for 220V
Nominal Voltage .........20 8V, 220V, 230V, 240V
Cycle .......................................................... 60 Hz
Phase ........................................... Single-Phase
Power Supply Circuit ......................... 30 Amps
Plug/Receptacle ...........................NEMA L6-30
Cord ......... “ S”-Typ e, 3-Wire, 8 AWG, 300 VAC
Full-Load Current Rating at 220V .. 28.6 Amps
-10 -
property, consult an electrician if you are unsure about wiring practices or electrical codes in your area.
Model G0850 (Mfd. Since 01/19)
Page 13
We do not recommend using an extension cord with this machine. cord, only use it if absolutely necessary and only on a temporary basis.
Extension cords cause voltage drop, which can damage electrical components and shorten motor life. Voltage drop increases as the extension cord size gets longer and the gauge size gets smaller (higher gauge numbers indicate smaller sizes).
Any extension cord used with this machine must be in good condition and contain a ground wire and matching plug/receptacle. Additionally, it must meet the following size requirements:
Improper connection of the equipment-grounding wire can result in a risk of electric shock. The wire with green insulation (with or without yellow stripes) is the equipment-grounding wire. If repair or replacement of the power cord or plug is nec­essary, do not connect the equipment-grounding wire to a live (current carrying) terminal.
Check with a qualified electrician or service per­sonnel if you do not understand these grounding requirements, or if you are in doubt about whether the tool is properly grounded. If you ever notice that a cord or plug is damaged or worn, discon­nect it from power, and immediately replace it with a new one.
Grounding Instructions
This machine MUST be grounded. In the event of certain malfunctions or breakdowns, grounding reduces the risk of electric shock by providing a path of least resistance for electric current.
The power cord and plug specified under “Circuit Requirements for 220V” has an equipment-grounding wire and a ground­ing prong. The plug must only be inserted into a matching receptacle (outlet) that is properly installed and grounded in accordance with all local codes and ordinances (see figure below).
No adapter should be used with plug. If
process. DO NOT connect to power until
on the previous page
L6-30 GROUNDED
LOCKING
RECEPTACLE
Grounding Prong
is Hooked
L6-30
LOCKING
PLUG
Serious injury could occur if you connect machine to power before completing setup
instructed later in this manual.
Current Carrying Prongs
Figure 4. Typical L6-30 plug and receptacle.
Serious injury could occur if you connect machine to power before completing setup process. DO NOT connect to power until instructed later in this manual.
plug does not fit available receptacle, or if machine must be reconnected for use on a different type of circuit, reconnection must be performed by an electrician or qualified service personnel, and it must comply with all local codes and ordinances.
Model G0850 (Mfd. Since 01/19)
Extension Cords
If you must use an extension
Minimum Gauge Size .............................8 AWG
Maximum Length (Shorter is Better).......50 ft.
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Page 14
SECTION 3: SETUP
This machine was carefully packaged for safe transport. When unpacking, separate all enclosed items from packaging materials and inspect them for shipping damage.
,
please
IMPORTANT:
you are completely satisfied with the machine and have resolved any issues between Grizzly or the shipping agent. You MUST have the original pack-
aging to file a freight claim. It is also extremely helpful if you need to return your machine later.
Keep children and pets away from plastic bags or packing materials shipped with this
get help from other people
The following items are needed, but not included, for the setup/assembly of this machine.
Needed for Setup
This machine presents serious injury hazards to untrained users. Read through this entire manu­al to become familiar with the controls and opera­tions before starting the machine!
Wear safety glasses during the entire setup process!
HEAVY LIF T! Straining or crushing injury may occur from improperly lifting machine or some of its parts. To reduce this risk,
Description Qty
Assistants .......................................................... 2
Safety Glasses ........................ 1 Pair per Person
Open-End Wrench 10mm .................................. 2
Open-End Wrench 12mm .................................. 2
Open-End Wrench Hex Wrench
Phillips Screwdriver #2 ...................................... 1
Retaining Ring Pliers (External, 1mm Pin) ........ 1
Needle Nose Pliers ............................................ 1
Stepladder (8' Min.) ........................................... 1
Lifting Straps or Chains (Rated for 500 lbs.) ..... 2
Forklift or Crane ................................................. 1
Hard Hat ......................................... 1 Per Person
7
1
16" ...................................... 2
16" ................................................ 1
Unpacking
and use a forklift (or other lifting equipment) rated for weight of this machine.
-12-
If items are damaged
call us immediately at (570) 546-9663.
Save all packaging materials until
SUFFOCATION HAZARD!
machine.
Model G0850 (Mfd. Since 01/19)
Page 15
Inventory
The following is a list of items shipped with your machine. Before beginning setup, lay these items out and inventory them.
If any non-proprietary parts are missing (e.g. a nut or a washer), we will gladly replace them; or for the sake of expediency, replacements can be obtained at your local hardware store.
A
NOTICE
If you cannot find an item on this list, care­fully check around/inside the machine and packaging materials. Often, these items get lost in packaging materials while unpack­ing or they are pre-installed at the factory.
Main Inventory Components (Figure 5) Qty A. Impeller Housing (w/Control Panel
and Filter Brush Motors) ............................. 1
B. Lower Stand Front Leg (Left) ..................... 1
C. Upper Stand Legs (Left, 33 D. Lower Stand Legs (Rear, 35
E. Lower Stand Front Leg (Center) ................. 1
F. Upper Stand Leg (Center, 28 G. Upper Stand Leg (Right Rear, 33 H. Upper Stand Leg (Right Front, 33
I. Lower Stand Front Leg (Right) ................... 1
J. Leg Brace (Left) .......................................... 1
K. Leg Brace (Right) ....................................... 1
L. Vacuum Hose Brackets .............................. 2
M. Base Stand ................................................. 1
N. Canister Filters ........................................... 2
O. Filter Brush Assemblies .............................. 2
P. Cyclone Funnel (Right) ............................... 1
Q. Cyclone Funnel (Left) ................................. 1
R. Intake Barrel (Left) ...................................... 1
S. Intake Barrel (Right) ................................... 1
T. Collection Drum Lid (Left) .......................... 1
U. Collection Drum Lid (Right) ........................ 1
V. Intake Cylinders .......................................... 2
W. Filter Cover Plates ...................................... 2
X. Outer Filter Muffler ..................................... 1
Y. Inner Filter Muffler ...................................... 1
1
4" L) ................ 2
1
2 " L) .............. 2
1
2 " L) ............. 1
1
4" L) ...... 1
1
4" L) ...... 1
M
F
L
G H I
K
O
W
B
N
C DDE
J
Q R S
P
T U
V
X Y
Model G0850 (Mfd. Since 01/19)
Figure 5. Main inventory components.
-13-
Page 16
Collection Drum (Figure 6) Qty
Z. Collection Drums ........................................ 2
AA. 2" Swivel Casters ....................................... 8
AB. Collection Drum Vacuum Rings ................. 2
AC. Dust Bags (22" x 38") ................................. 2
AD. Collection Drum Handles ........................... 2
Other Inventory (Figure 7) Qty
AE. Collection Drum Lock Handles ................... 2
AF. Filter Bags (17" x 24") ................................. 2
AG Filter Cover Plate Rubber Gaskets ............. 2
AH. Intake Cylinder Rubber Gaskets ................ 2
AI. Filter Bag Clamps ....................................... 2
AJ. Collection Drum Lid Rubber Gaskets ......... 2
AK. Intake Barrel Rubber Gaskets .................... 4
AL. 3" Swivel Casters (Locking) ........................ 2
1
2 " Vacuum Hoses .................................... 2
AM. 1
AN. 3" Swivel Casters ....................................... 3
3
AO. Hose Clamps 1
4" ....................................... 4
Z
AA
AD
AB
AC
Figure 6. Collection drum components (one set
shown as applicable).
AE
AF
AG
AH
Hardware/Fasteners (Figure 8) Qty
1
AP. Hex Bolts AQ. Hex Bolts AR. Hex Bolts AS. Hex Bolts AT. Knob Bolts AU. Knob Bolts
4"-20 x 3⁄4" ................................ 28
1
4"-20 x 1" ................................... 4
5
16"-18 x 3⁄4" ............................. 104
5
16"-18 x 1" ................................ 48
5
16"-18 x 1" ................................ 6
1
4"-20 x 1" ................................ 6
AV. External Retaining Rings 13mm ................. 4
AW. Plastic Retaining Clips ................................ 4
AX. Flat Head Screws 1/4"-20 x 1/2" ................. 4
1
AY. Phillips Head Screws 10-24 x
2 " ............... 4
AZ. Headless Clevis Pins 8 x 17mm ................. 4
BA. E-Clips 7mm ............................................... 8
1
BB. Flat Washers BC. Fender Washers BD. Lock Nuts BE. Hex Nuts BF. Hex Nuts
4" ....................................... 28
5
1
4"-20 ......................................... 8
3
8"-16 ........................................... 8
5
16"-18 ....................................... 24
16" ................................212
BG. Eye Bolts M16-2 x 27, 60D ......................... 4
BH. Lower Center Leg Bracket .......................... 1
BI. Upper Center Leg Bracket .......................... 1
BJ. RF Remote Control .................................... 1
BK. Remote Control Battery Type A27 12V ...... 1
Additional Components (Not Shown) Qty
BL. Filter Brush Cleaning Motors ...................... 2
BM. Control Panel .............................................. 1
AI AJ
AK
AL
AM
AN AO
Figure 7. Other inventory (one set shown as
applicable).
AP AQ AR AS AT AU
AV AW AX AY AZ BA
BB BC BD BE BF
BG BH BJ BKBI
-14-
Figure 8. Hardware/fasteners.
Model G0850 (Mfd. Since 01/19)
Page 17
Site Considerations
Weight Load
Refer to the of your machine. Make sure that the surface upon which the machine is placed will bear the weight of the machine, additional equipment that may be installed on the machine, and the heaviest work­piece that will be used. Additionally, consider the weight of the operator and any dynamic loading that may occur when operating the machine.
Space Allocation
Consider the largest size of workpiece that will be processed through this machine and provide enough space around the machine for adequate operator material handling or the installation of auxiliary equipment. With permanent installations, leave enough space around the machine to open or remove doors/covers as required by the main­tenance and service described in this manual.
See below for required space allocation.
Physical Environment
Extreme conditions for this type of machinery are
Place this machine near an existing power source.
other hazards. Make sure to leave enough space
Shadows, glare, or strobe effects that may distract or impede the operator must be eliminated.
Machine Data Sheet for the weight
Children or untrained people may be seriously injured by this machine. Only install in an access restricted location.
621/2"
The physical environment where the machine is operated is important for safe operation and lon­gevity of machine components. For best results, operate this machine in a dry environment that is free from excessive moisture, hazardous chemi­cals, airborne abrasives, or extreme conditions.
generally those where the ambient temperature range exceeds 41°–104°F; the relative humidity range exceeds 20%–95% (non-condensing); or the environment is subject to vibration, shocks, or bumps.
Electrical Installation
Make sure all power cords are protected from traffic, material handling, moisture, chemicals, or
around machine to disconnect power supply or apply a lockout/tagout device, if required.
Lighting
Lighting around the machine must be adequate enough that operations can be performed safely.
471/2"
Figure 9. Minimum working clearances.
Model G0850 (Mfd. Since 01/19)
This machine uses a radio-frequency remote controller with a maximum operating range of 50 – 75 feet.
IMPORTANT: While direct line of sight is not required with RF controllers, some thick concrete or steel walls may isolate the dust collector from the RF signal. Double-check dust collector RF reception before finalizing installation.
-15-
Page 18
Assembly
The machine must be fully assembled before it can be operated. Before beginning the assembly process, refer to all goes smoothly, first clean any ered or coated in heavy-duty rust preventative (if applicable).
3. Position lower front legs in base stand with
flanges facing inside and two threaded bolt holes above (see Figure 12).
Needed for Setup and gather
listed items. To ensure the assembly process
parts that are cov-
To assemble machine:
1. Attach (3) 3" non-locking swivel casters to
1
base stand using (12)
1
and (12)
4" flat washers (see Figure 10).
4"-20 x 3⁄4" hex bolts
Tip: Applying thread-locking fluid to bolt
threads ensures life-long tight mounting.
x 12
Bolt
Right Leg
Holes
Above
Left Leg
Flange
Flanges
Face
Inside
FRONT
Figure 12. Left and right lower front legs
positioned properly in base stand.
4. Secure left and right lower front legs to base
stand with (2)
5
16" fender washers per leg (see Figure 13).
5
16"-18 x 3⁄4" hex bolts and (2)
Finger-tighten for now.
Figure 10. Non-locking swivel casters installed
on base stand.
2. Attach (2) 3" locking swivel casters to base
stand using (8)
1
4" flat washers (see Figure 11).
1
4"-20 x 3⁄4" hex bolts and (8)
x 8
Figure 11. Locking swivel casters installed on
base stand.
-16 -
Right Leg
Left Leg
x 4
Figure 13. Left and right lower front legs
attached to base stand.
Model G0850 (Mfd. Since 01/19)
Page 19
5. Attach (2) rear legs (351⁄2" long) to base stand
5
and finger-tighten each one with (2)
3
4" hex bolts and (2) 5⁄16" fender washers (see
16"-18 x
Figure 14).
Left Leg
Right
Leg
8. Attach left and right leg braces to lower legs, as shown in Figure 17, and finger-tighten
5
each one using (4)
5
16" fender washers per brace.
(4)
Note: Right leg brace has a threaded
16"-18 x 3⁄4" hex bolts and
5
16"-18
bolt hole (circled) to mount control panel.
x 4
Figure 14. Left and right lower rear legs
installed.
6. Attach lower center leg to base stand with flange facing outward, as shown in Figure
5
15, then finger-tighten with (2)
5
hex bolts and (2)
16" fender washers.
16"-18 x 3⁄4"
Flange
Faces
Outward
Lower
Center
x 2
Leg
Figure 15. Lower center leg installed.
Left Leg Brace
Right Leg Brace
x 8
Figure 17. Left and right leg brackets attached
to lower legs.
9. Find (2) upper legs (331⁄4" long) without addi-
tional threaded holes on narrow edges and set aside.
Note: The two upper legs with additional
threaded holes on the narrow edge are used in Steps 11–12.
5
10. Attach each leg to left leg brace using (2)
3
4" hex bolts and (2) 5⁄16" fender washers
18 x
16"-
(see Figure 18). Finger-tighten for now.
7. Attach lower center leg bracket, as shown in Figure 16, and finger-tighten using (2)
3
4" hex bolts and (2) 5⁄16" fender washers.
x
Lower
Center
Leg
Bracket
Lower
Center
Leg
Figure 16. Lower center leg bracket installed.
Model G0850 (Mfd. Since 01/19)
5
x 2
16"-18
Upper
Legs
Left Leg
Brace
x 4
Figure 18. Upper legs placed in left leg brace.
-17-
Page 20
11. Place right front upper leg in right leg brace so warning labels face outward, as shown in
5
Figure 19, then attach with (2)
5
hex bolts and (2)
16" fender washers. Finger-
16"-18 x 3⁄4"
tighten for now.
13. Attach upper center leg to lower center leg
5
bracket with (2)
5
16" fender washers (see Figure 21). Finger-
16"-18 x 3⁄4" hex bolts and (2)
tighten for now.
Right Front
x 2
Upper Leg w/Warning
Labels
Right Leg
Brace
Figure 19. Right front upper leg installed with
warning labels facing outward.
12. Place right rear upper leg with two threaded 10-24 holes facing forward in right leg brace
5
and attach using (2)
5
and (2)
16" fender washers (see Figure 20).
16"-18 x 3⁄4" hex bolts
Finger-tighten for now.
Right
Rear
Threaded
10-24 Holes
Upper
Leg
Face Forward
Upper
x 2
Center Leg
Lower Center
Leg Bracket
Figure 21. Upper center leg installed.
14. Attach upper center leg bracket to upper cen-
5
ter leg (see Figure 22) with (2)
5
hex bolts and (2)
16" fender washers. Finger-
16"-18 x 3⁄4"
tighten for now.
Upper Center
Leg Bracket
Upper
x 2
Center Leg
Right Leg
Brace
Figure 20. Right rear upper leg installed with
10-24 screw holes facing forward.
-18-
Figure 22. Upper center leg bracket installed.
x 2
15. Secure (4) 60mm M16-2 x 27 eye bolts in impeller housing where shown in Figure 23.
x 4
Figure 23. Impeller housing eye bolt locations.
Model G0850 (Mfd. Since 01/19)
Page 21
HEAVY LIF T! Straining or crushing injury may occur from improperly lifting machine or some of its parts. To reduce this risk, get help from other people and use a forklift (or other lifting equipment) rated for weight of this machine.
16. Attach two chains or lifting straps to impeller
housing eye bolts in an "X" pattern, as shown in Figure 24, then use forklift or crane to lift impeller housing enough to clear assembled base stand and legs.
IMPORTANT: To avoid damage when hoist-
ing the impeller housing, make sure the chains or lifting straps are long enough to avoid contacting the magnetic switch, junc­tion box, and motor.
17. While two assistants align legs below impel-
ler housing, slowly lower it so legs slide into slots on outside of housing (see Figure 25).
Slots
(2 of 4)
Impeller
Housing
Outer
Legs
(2 of 4)
Figure 25. Supporting impeller housing to attach
to legs.
18. Attach impeller housing to center and outer
5
legs with (10)
5
16" flat washers (see Figure 26).
16"-18 x 3⁄4" hex bolts and (10)
Chains
or Lifting
Straps
Junction
Box
Motor
Magnetic
Switch
Figure 24. Proper attachment of chains or lifting
straps to impeller housing.
DO NOT work under any load without a secondary support system. Machine is top heavy. To keep machine stable, DO NOT remove lifting equipment until directed to do so.
x 10
Figure 26. Attach motor/impeller housing to legs
at five locations.
19. Final tighten all fasteners installed through Step 18. Double-check that all are secure.
20. Remove lifting equipment carefully without
damaging electrical components.
Model G0850 (Mfd. Since 01/19)
21. Remove control panel and filter cleaning motors from packaging and set aside on impeller housing for now.
-19 -
Page 22
22. Place gasket on each intake cylinder flange (see Figure 27, inset).
25. Place gasket on intake barrel flange (see Figure 29, inset).
23. Attach each intake cylinder to impeller
5
housing using (6)
5
16" fender washers per cylinder (see
(6)
16"-18 x 3⁄4" hex bolts and
Figure 27).
Gasket
Intake Cylinder
x 12
Figure 27. Intake cylinders installed.
24. Tighten intake cylinder hex bolts in a cross pattern as shown in Figure 28.
1
26. Have assistant hold intake barrel and attach
5
to impeller housing using (12)
5
hex bolts and (12)
16" fender washers (see
16"-18 x 1"
Figure 29). Finger-tighten, then repeat for second intake barrel.
Note: Mount intake barrels with dust ports
pointing out and away from front of impeller housing. Only right intake barrel has refer­ence arrow.
Impeller
Gasket
Housing
Intake Barrel
x 12
Reference
Arrow
Figure 29. Attaching intake barrels.
6
4 5
2
3
Figure 28. Cross-pattern fastener tightening
sequence.
27. Place remaining intake barrel gasket on right cyclone funnel lip (see Figure 30, inset).
28. Have assistant align reference arrows and
5
attach using (12)
5
16" fender washers, and (12) 5⁄16"-18 hex nuts
16"-18 x 1" hex bolts, (24)
(see Figure 30). Finger-tighten for now.
Gasket
x 12
Vacuum
Port
Left
Cyclone
Funnel
Reference
Arrows
Figure 30. Attaching cyclone funnels.
-20-
Model G0850 (Mfd. Since 01/19)
Page 23
29. Repeat Steps 27–28 for left cyclone funnel
and install with vertical seam and vacuum port facing rear of machine.
30. Place gasket on one collection drum lid, then
5
loosely attach to cyclone funnel using (6)
3
4" hex bolts and (6) 5⁄16" fender washers
18 x
16"-
(see Figure 31). Repeat for second lid.
x 12
35. Place one pin through holes, then attach sec­ond E-clip to each clevis pin to secure drum lock handle to legs (see Figure 33). Repeat for second drum lock handle.
Clevis Pin
Collection Drum
Lock Handle
Figure 31. Collection drum lids secured to
cyclone funnels.
31. Attach each collection drum lid to lower legs
5
using (4)
16"-18 x 3⁄4" hex bolts and (4) 5⁄16"
fender washers (see Figure 32).
x 8
Figure 32. Collection drum lids secured to legs.
32. Using a cross pattern, final tighten all hex
nuts and hex bolts used in Steps 26–31 to secure cyclone funnels, intake barrels, impel­ler housing, and collection drum lids.
x 2
Figure 33. Collection drum lock handle attached
to lower legs with clevis pins.
36. With help from an assistant, attach inner filter
5
muffler to impeller housing using (3)
3
4" hex bolts and (3) 5⁄16" fender washers (see
16"-18 x
Figure 34).
x 3
x 3x 3
Figure 34. Inner filter muffler with (6) knob bolts
attached to impeller housing.
33. Attach (1) E-clip to each headless clevis pin.
34. Align holes in each collection drum lock
handle with holes in legs.
Model G0850 (Mfd. Since 01/19)
37. Loosely thread (6) bolts into outside of muffler.
1
4"-20 x 1" 6-lobe knob
-21-
Page 24
38. On each brush assembly, loosen set screw
inside brush spindle connector, attach filter brush assembly to filter cover plate using (2)
1
4"-20 x 1⁄2" flat head screws and (2) 1⁄4"-20
lock nuts (see Figure 35), then tighten set screw.
Set Screw
Filter Cover Plate
42. Attach bottom of filter brush assembly to bar
1
on canister filter using (2)
1
bolts, (4)
4" flat washers, and (2) 1⁄4"-20 lock
4"-20 x 1" hex
nuts (see Figure 37).
Filter Brush Assembly
x 2
x 2
Filter Brush
Assembly
Figure 35. Filter brush assembly attached to
filter cover plate.
39. For each filter brush assembly, place one fil-
ter cover plate gasket on top of impeller hous­ing, then install filter brush assembly through top of impeller housing opening.
40. Secure each filter cover plate using (8)
5
16"-18 x 3⁄4" hex bolts and (8) 5⁄16" fender
washers and tighten in a cross pattern.
41. Slide each canister filter around brush assem-
bly and attach to impeller housing using (3)
5
16"-18 x 1" knob bolts (see Figure 36).
x 3
Figure 37. Bottom of filter brush assembly
attached to canister filter.
43. Attach left filter brush motor to left filter cover
1
plate with (4)
4"-20 x 3⁄4" hex bolts and (4) 1⁄4"
flat washers, as shown in Figure 38.
Note: Left filter brush motor has one strain
relief; right filter brush motor has two. When installing motors, you may need to have an assistant rotate filter brush assembly from below to help align brush shaft with motor spindle. Turn motor bracket until mounting holes align with filter cover plate.
44. Tighten (2) set screws on motor spindle (see Figure 38).
Figure 36. Canister filters installed on impeller
housing.
-22-
Left Filter
Brush Motor
Set
x 4
Screws
Figure 38. Attaching left filter brush motor to
filter cover plate (viewed from rear of machine).
Model G0850 (Mfd. Since 01/19)
Page 25
45. Repeat Steps 42–44 for right filter brush
motor.
46. With help from an assistant, place 17" x 24"
filter bag around bottom of each canister filter and secure with clamp (see Figure 39).
Clamp
Filter
Bag
Figure 39. Filter bags attached to canister filters.
49. Attach (2) vacuum hose brackets onto stand
5
base, as shown in Figure 41, using (4)
3
4" hex bolts and (4) 5⁄16" fender washers.
18 x
16"-
Vacuum Hose Brackets
x 4
Figure 41. Vacuum hose brackets installed.
1
50. For each 1
2" vacuum hose, place 1 3⁄4" clamp on each end of hose, then secure hose to cyclone funnel port and vacuum hose brack­et. Tighten all four clamps (see Figure 42).
47. With help from an assistant, attach outer filter
5
muffler to impeller housing using (3)
3
4" hex bolts and (3) 5⁄16" fender washers (see
16"-18 x
Figure 40).
48. Align slots on outer filter muffler with (6) knob
bolts, then tighten knob bolts to secure outer and inner filter mufflers (see Figure 40).
x 3
x 6
Outer
Filter
Muffler
Cyclone
Funnel
11⁄2" Vacuum
Hose
Vacuum
Hose
Bracket
Figure 42. Vacuum hose attached to cyclone
funnel and vacuum hose bracket.
Attach control panel to right leg brace and
51.
upper front leg using (2)
5
and (2)
⁄16" fender washers (see Figure 43).
5
⁄16"-18 x 3⁄4" hex bolts
Figure 40. Outer filter muffler installed.
Model G0850 (Mfd. Since 01/19)
x 2
Figure 43. Control panel attached to right leg
brace and upper front leg.
-23-
Page 26
52. Attach control panel conduits to upper legs
with (4) plastic retaining clips and (4) 10-24 x
1
2" Phillips head screws (see Figure 44).
x 4
Figure 44. Conduits secured with retaining clips.
55. Attach handle to collection drum using (2) 13mm external retaining rings (see Figure
47). Repeat for second collection drum.
Handle
x 2
53. Install (4) 2" swivel ball casters on bottom of
each collection drum and secure each caster
3
with (1)
8"-16 hex nut (see Figure 45).
Figure 45. 2" caster installed on collection drum.
54. Place (1) collection drum vacuum ring inside
each collection drum, with inside of ring fac­ing down (see Figure 46).
Figure 47. Installing collection drum handle.
56. Place 22" x 38" dust bag inside each collec-
tion drum.
57. To connect collection drum to machine, lift drum handle and push drum in to align han­dle tabs with slots on legs. Push drum handle down to engage lock handle (see Figure 48).
Note: When collection drums are properly
secured, drum casters will lift off floor. To remove collection drum, lift drum handle to release lock handle.
Lock Handle
Slots
Collection Drum Vacuum Ring
Figure 46. Collection drum vacuum ring
installed.
-24-
Drum
Handle
Figure 48. Collection drums secured to machine.
Model G0850 (Mfd. Since 01/19)
Page 27
Test Run
Once assembly is complete, test run the machine to ensure it is properly connected to power and safety components are functioning correctly.
If you find an unusual problem during the test run, immediately stop the machine, disconnect it from power, and fix the problem BEFORE operating the machine again. The
table in the
SERVICE section of this manual can help.
setup instructions have been performed. Operating an improperly set up machine
Serious injury or death can result from
Troubleshooting
To test run machine:
1. Clear all setup tools away from machine and
connect to power source.
2. Lock casters so machine will not move.
3. To prevent tripping circuit breaker or sup-
ply fuse, connect machine to dust-collection system and restrict airflow by partially closing blast gates to limit motor amperage draw dur­ing test run.
The Test Run consists of verifying the following:
1) The main motor powers up and runs correctly,
2) the main motor shuts down correctly, 3) the filter cleaning brush motors operate correctly, and
4) the remote control functions properly.
using this machine BEFORE understanding its controls and related safety information. DO NOT operate, or allow others to operate, machine until the information is understood.
DO NOT start machine until all preceding
may result in malfunction or unexpect­ed results that can lead to serious injury, death, or machine/property damage.
Note: If a dust-collection system is not avail-
able, you may also restrict airflow by install­ing 8" blast gates or reduction pipes on each dust port, or by partially blocking each dust port with a wooden board.
4. Stand away from intake ports, then press ON button on control panel (see Figure 49) to turn dust-collection motor ON.
5. Dust Collection Indicator and Power Indicator should illuminate, and motor should run smoothly with little or no vibration or rubbing noises. Press OFF button to turn dust-collec­tion motor OFF (see Figure 49).
— If you suspect any problems, immedi-
ately turn machine OFF and disconnect it from power. Refer to Troubleshooting on Page 42. If you cannot resolve the prob­lem, contact our Tech Support at (570) 546-9663 for assistance.
During operation, DO NOT start machine, stop it, then attempt to quickly restart it. If the magnetic switch does not have enough time to cool down between startup cycles, it may overheat and malfunction.
Model G0850 (Mfd. Since 01/19)
ON
Power
Indicator
Dust Collection
OFF
Button
Figure 49. Dust-collection motor OFF and ON
buttons and indicator lights.
Button
Indicator
-25-
Page 28
6. Press Filter Brush Cleaning ON/OFF
button to turn filter brush motors ON (see Figure 50).
— Filter Brush Cleaning Indicator should
illuminate, and filter brush motors should run smoothly as brushes turn inside filters. The filter brush motors automatically shut off after 1 minute.
Filter Brush
Cleaning
Indicator
Filter Brush
Cleaning
ON/OFF
Button
8. Test remote control operation and functions (see Figure 51).
Note: If remote control does not operate
when buttons are pressed, remove back cover and inspect battery installation.
— Press button "A" to turn dust-collection
motor ON.
— Press button "B" to turn dust-collection
motor OFF.
— Press button "C" to turn filter brush motors
ON. Press button "C" again to turn filter brush motors OFF.
Note: Press button "D" to pair remote control
with RF receiver only if the remote loses its signal or is replaced. See Pairing Remote Control on Page 41 for information.
Motor OFF
Figure 50. Filter brush cleaning controls.
7. Press Filter Brush Cleaning ON/OFF button
again to turn filter brush motors ON.
— Within 1 minute, press Filter Brush
Cleaning ON/OFF button again. Filter brush motors should turn OFF.
Motor
ON
Filter
Brush
Cleaning
ON/OFF
Figure 51. Remote control functions.
9. Congratulations! The test run is complete.
-26-
Model G0850 (Mfd. Since 01/19)
Page 29
You have many choices regarding main line and branch line duct material. For best results, use smooth metal duct for the main line and branch lines, then use short lengths of flexible hose to connect each machine to the branch lines.
Plastic duct is also a popular material for home shops. However, be aware that there is a fire or explosion hazard if plastic duct material is not properly grounded to prevent static electrical buildup (refer to
at the end of this section) duct is that it is less efficient per foot than metal.
electrical buildup that can
The popularity of plastic duct is due to the fact that it is an economical and readily available product. It is also simple to assemble and easily sealed against air loss. The primary disadvantage of plastic duct for dust collection is the inherent danger of static electrical buildup.
SECTION 4: DESIGNING A SYSTEM
General
Always make sure there are no open flames or pilot lights in the same room as the dust collector. There is a risk of explosion if too much fine dust is dispersed into the air with an open flame present.
Always guard against stat­ic electrical build up by grounding all dust collec­tion lines.
The Model G0850 works great as a central sys­tem for a small shop or a dedicated dust collector for large production machines. The dust collec­tor is capable of collecting dust from up to four machines running simultaneously. Grizzly offers a complete dust collection system guide book (Model W1050) entitled Dust Collection Basics.
Duct Material
System Grounding
. Another problem with using plastic
Plastic duct generates static
cause fire or shock. Properly ground it to reduce this risk.
Plastic Duct
Tips for Optimum Performance
Avoid using more than 10' of flexible hose on any ducting line. The ridges inside flexible hose greatly increase static pressure loss, which reduces suction performance.
Keep ducts between the dust collector and
machines as short as possible.
Keep ducting directional changes to a mini-
mum. The more curved fittings you use, the
greater the loss of suction at the dust-produc­ing machine.
Gradual directional changes are more effi-
cient than sudden directional changes (i.e. use 45° elbows in place of 90° elbows when­ever possible).
The simpler the system, the more efficient
and less costly it will be.
Model G0850 (Mfd. Since 01/19)
Figure 52. Examples of plastic ducting
components.
-27-
Page 30
There are a number of options when it comes to metal duct, but metal duct that is specially manu­factured for dust collection is the best choice. When selecting your metal duct, choose high quality metal duct with smooth welded internal seams that will minimize airflow resistance. This type of duct usually connects to other ducts or elbows with a simple, self-sealing clamp, is very quick and easy to assemble, and can be read­ily dismantled and re-installed in a different con­figuration. This is especially important if you ever need to change things around in your shop or add more tools.
Avoid inferior metal duct that requires you to cut it to length and snap it together. This type of duct is time consuming to install because it requires you to seal all the seams with silicone and screw the components on the ends with sheet metal screws. Another disadvantage is the rough internal seams and crimped ends that unavoidably increase static pressure loss.
There are also many kinds of pure plastic flexible hose, such as non-perforated drainage type hose and dryer vent hose. Drainage type hose, while being economical, does not quite have the flex­ibility required for dust collection. The inside of the duct is also deeply corrugated and can increase the static pressure loss by as much as 50% over smooth wall duct. Dryer vent hose, while being completely flexible, is non-resistant to abrasion and has a tendency to collapse in a negative pressure system. We DO NOT recommend using dryer vent hose in your dust collection system.
If using flex-hose, you should choose one of the many types that are designed specifically for the movement of solid particles, i.e. dust, grains, and plastics. However, the cost of specifically designed flexible duct can vary greatly. Grizzly offers polyethylene hose, which is well suited for the removal of particulate matter, especially saw­dust, since it is durable and completely flexible. Polyethylene is also very economical and avail­able in a wide variety of diameters and lengths for most applications.
Flexible hose is generally used for short runs, small shops and at rigid duct-to-tool connections. There are many different types of flex hose on the market today. These are manufactured from materials such as polyethylene, PVC, cloth hose dipped in rubber and even metal, including steel and aluminum.
The superior choice here is metal flex hose that is designed to be flexible, yet be as smooth as pos­sible inside to reduce static pressure loss.
Metal Duct
Advantages of smooth metal duct is its conductiv­ity, efficiency, and that it does not contribute to static electrical charge build-up. However, static charges are still produced when dust particles strike other dust particles as they move through the duct. Since metal duct is a conductor, it can be grounded quite easily to dissipate any static electrical charges.
Figure 53. Examples of smooth metal duct and
components.
Flexible Duct
Figure 54. Example of flexible metal duct.
-28-
Model G0850 (Mfd. Since 01/19)
Page 31
System Design
For the next step, sketch how you will connect your machines to the dust collector. Consider these general guidelines for an efficient system:
1.
should be placed nearest to the dust collector
2. Ideally, you should design the duct system to
have the shortest possible main line and sec-
below
layouts.
For most small-to-medium sized shops, you can design and build the dust collection system your­self without hiring engineers or consultants. We have included some basic information here to get you started on a basic design.
If you have a large shop or plan to design a com­plicated system, we recommend doing additional research beyond this manual or seeking the help of an expert.
When designing a successful dust collection sys­tem, planning is the most important step. In this step, sketch a basic layout of your shop, including space requirements of different machines.
Before you get out your pencil and paper, we rec­ommend you visit our FREE
,
at
Our and easily design and print a basic shop layout. Don't worry, non-Grizzly brand machines can be substituted with Grizzly machines for layout pur­poses.
After you're finished, make sure to
save your layout for later modification.
Your sketch only needs the basic details of the shop layout, similar to ing all your current/planned machines and your planned placement of the dust collector
Step 1. Decide Who Will Design
Step 3. Sketch a Basic Duct Layout
Machines that produce the most saw dust
(i.e. planers and sanders).
ondary branch ducts. See the figures for ideas of efficient versus inefficient duct
Step 2. Sketch Your Shop Layout
Workshop Planner
http://www.grizzly.com/workshopplanner.
Workshop Planner will allow you to quickly
Note:
the figure below, includ-
Branch
Line
Ducts
Main
Line Duct
Figure 56. Efficient duct layout.
.
BAD
GOOD
Dust
Collector
Dust
Collector
Figure 55. Basic sketch of shop layout.
Model G0850 (Mfd. Since 01/19)
Dust
Collector
Figure 57. Inefficient duct layout.
-29-
Page 32
3. Directional changes should be kept to a mini-
mum. The more directional change fittings
4.
5.
6.
and less costly it will be.
Since each machine produces a different amount of sawdust, the requirements for the minimum amount of CFM to move that sawdust is unique to the machine (for example, a planer produces more sawdust than a table saw). Knowing this required CFM is important to gauging which size of duct to use.
Refer to the
below for a close estimation of the airflow each machine requires. Keep in mind that machines that generate the most sawdust should be placed closest to the dust collector. If the machine has multiple dust ports, the total CFM required is the sum of all ports.
If the machine does not have a built-in dust port, use
to determine which size of
dust port to install.
Write the required CFM for each machine on your sketch, as shown in the figure below.
you use directly increases the overall resis­tance to airflow.
the following table
Gradual directional changes are more effi-
cient than sudden directional changes (i.e. use the largest corner radius possible when changing hose or pipe direction).
Each individual branch line should have a
blast gate immediately after the branch to control suction from one machine to another.
The simpler the system, the more efficient
Step 4. Determine Required CFMs
figure
Machine Average Dust Port Size
Table Saw ...................................................... 4"
Miter/Radial-Arm Saw ....................................2"
Jointer (6" and smaller) .................................4"
Jointer (8"-12") ............................................... 5"
Thickness Planer (13" and smaller) ............... 4"
Thickness Planer (14"-20") ............................6"
Shaper ...........................................................4"
Router (mounted to table) ..............................2"
Bandsaw ........................................................4"
Lathe .............................................................. 4"
Disc Sander (12" and smaller) ....................... 2"
Disc Sander (13-18") ......................................4"
Belt Sander (6" and smaller) .........................2"
Belt Sander (7"-9") ........................................3"
Edge Sander (6" x 80" and smaller) .............. 4"
Edge Sander (6" x 80" and larger) ................ 5"
Drum Sander (24" and smaller) ...............2 x 4"
Drum Sander (24" and larger) .................4 x 4"
Widebelt Sander (18" and smaller) ................ 5"
Widebelt Sander (24"-37" single head) ...2 x 6" Widebelt Sander (24"-51" double head) .. 5 x 4"
Figure 59. Dust port size and quantity per
average machine.
Machine
Dust Port Size
Approximate
Required CFM
2" 100
2.5" 150
3" 250
4" 400
Figure 58. Approximate required airflow for
5" 600
6" 850
7" 1200
8" 1600
9" 2000
10" 2500
machines, based on dust port size.
-30-
400
Sander
800400
Dust
Collector
600
PlanerShaper
Miter
Saw
100
Planer/
Moulder
250
Table Saw
Jointer
400
Figure 60. CFM requirements labeled for each
machine.
Model G0850 (Mfd. Since 01/19)
Page 33
The general rule of thumb for a main line duct is that the velocity of the airflow must not fall below 3500 FPM.
For small/medium sized shops, using the inlet size of the dust collector as the main line duct size will usually keep the air velocity above 3500 FPM and, depending on your system, will allow you to keep multiple branches open at one time.
Mark your drawing, as shown in the
below, but using the inlet size for your dust collector as the main line.
The general rule of thumb for a branch line duct is that the velocity of the airflow must not fall below 4000 FPM.
For small/medium sized shops, using the dust port size from the machine as the branch line duct size will achieve the correct velocity in most appli­cations. However, if the dust port on the machine is smaller than 4", make the branch line 4" and neck the line down right before the dust port.
Note: Systems with powerful dust collectors work better if multiple blast gates are left open. This also allows you to run two machines at once. Experiment with different combinations of blast gates open/closed to find the best results for your system.
Write your determined branch line sizes on your drawing, as shown in the following figure.
Plan the drop downs for each machine, using blast gates wherever possible to control airflow.
Determining Main Line Duct Size
Planer/
Moulder
Jointer Sander
400
4"
800400
4" 6"
Miter
Saw
100
Planer/
Moulder
Jointer Sander
400
5" 6" 7"
250
400
800400
600
figure
Dust
Collector
Miter
Saw
100
Figure 62. Branch line duct sizes labeled.
4"
5" 6" 7"
4" 4" 5"
250
Table Saw
400
600
PlanerShaper
Planning Drop Downs
Elbow Rigid Duct (Main Line)
Y Branch
Rigid Duct
Dust
Collector
Table Saw
Figure 61. Main line size labeled on sketch.
PlanerShaper
Determining Branch Line Duct Size
Model G0850 (Mfd. Since 01/19)
Clamp
Blast Gate
Flexible Duct
To Planer
Figure 63. Drop-down setup.
-31-
Page 34
In most small/medium shops it is only necessary to calculate the line with the longest duct length or the most fittings (operating under the assumption that if the line with the highest resistance works, the others will be fine).
To calculate the static pressure of any given line in the system, follow these steps:
1.
the
2.
pressure loss given in the previous table.
Adding duct work, elbows, branches and any other components to a duct line increases airflow resistance (static pressure loss). This resistance can be minimized by using rigid (smooth) and gradual curves, as opposed to flexible and 90˚ elbows.
To help you think about this resistance, imagine riding a bicycle in a tunnel that is an exact replica of your duct work. If the inside of the tunnel is very bumpy (flexible (90˚ elbows), it will take a lot more effort to travel from one end to the other.
The purpose of calculating the resistance is to determine if it is low enough from the machine to the dust collector to meet the given CFM require­ment for the machine. Use the
to
calculate the resistance of duct work.
Multiple Dust Ports
If your machine has multiple dust ports, add the total CFM given for each dust port size from the table
Determine Required CFMs
CFM branch size dust ports with matching duct sizes.
If two machines will connect to the same branch line and both will operate at the same time, then add the required CFM for each machine together and to determine the correct branch size
If both machines will never run at the same time, reference the machine with the biggest dust port in the table Y-branch to open/close the line to each machine.
provided in the earlier subsection,
, then find the closest
in the table below to determine the correct
. Split the branch line just before the
Two Machines on Same Branch Line
find the closest total CFM in the table below
.
below and add blast gates after the
Approximate
Static Pressure
Duct
Dia.
2" 0.091 0.122 0.35 0.453
2.5" 0.08 0.107 0.306 0.397 3" 0.071 0.094 0.271 0.352 4" 0.057 0.075 0.215 0.28 5" 0.046 0.059 0.172 0.225 6" 0.037 0.047 0.136 0.18 7" 0.029 0.036 0.106 0.141 8" 0.023 0.027 0.08 0.108 9" 0.017 0.019 0.057 0.079
Loss Per Foot of
Rigid Duct
Main
Lines
at 3500
FPM
Branch
Lines
at 4000
FPM
Approximate
Static Pressure
Loss Per Foot
of Flexible Duct
Main
Lines
at 3500
FPM
Branch
Lines
at 4000
FPM
Total CFM Branch Line Size
400 4" 500 4" 600 5" 700 5" 800 6" 900 6"
1000 6"
Calculating Duct Resistance
-32-
duct) and has a lot of sharp turns
following tables
Fitting
Dia.
3" 0.47 0.235 0.282 0.188 4" 0.45 0.225 0.375 0.225 5" 0.531 0.266 0.354 0.236 6" 0.564 0.282 0.329 0.235 7" 0.468 0.234 0.324 0.216 8" 0.405 0.203 0.297 0.189
Figure 64. Static pressure loss tables.
duct duct
Make a list of each size duct in the line,
including the length, and multiply those num­bers by the static pressure value given in previous table.
List each type of elbow or branch and multiply
the quantity (if more than one) by the static
90˚
Elbow
Model G0850 (Mfd. Since 01/19)
45˚
Elbow
45˚
Wye(Y)
90˚
Wye(Y)
Page 35
4. Total your list as shown in the example below
Always account for a seasoned filter, so you don't end up with a system that only works right when the filter is clean.
Note: When calculating static pressure loss
to determine if multiple lines can be left open at the same time, only include the main line
3. Add the additional factors from the following
table to your list.
5. Compare the total static pressure loss for that
— If the CFM for your static pressure loss
moving machine closer to dust collector to eliminate duct length, and 5) reducing 90˚ elbows or replacing them with 45˚ elbows.
line to the closest CFM given in Figure 66 for your dust collector on Page 34.
Additional Factors Static Pressure
Seasoned (well used)
1"
Dust Collection Filter
Entry Loss at Large
2"
Machine Hood
Figure 65. Additional factors affecting static
pressure.
to come up with your overall static pressure loss number for that line.
Note:
Main Line
6" Rigid Duct (0.037) at 20' ................ 0.740
Branch Line
4" Rigid Duct (0.075) at 10' ................ 0.750
4" Flexible Duct (0.28) at 5' ................ 1.400
Elbows/Branches
6" 45˚ Y-Branch ................................ 0.329
4" 45˚ Elbow ........................................ 0.225
Additional Factors
Seasoned Filter ................................ 1.000
Total Static Pressure Loss ................ 4.444
Figure 66. Totaling static pressure numbers.
Example: A typical Data Sheet Performance
Curve is illustrated in Figure 67. Find 4.4 on the Static Pressure axis (the amount of total static pressure loss calculated in Figure 66), then refer to the closest value on the CFM axis—approximately 1120 CFM.
The 1120 CFM for the static pressure loss of
the line connected to the router is well above the 220 CFM requirement of that machine.
Closest
CFM
(1120)
4.4 SP Loss
Figure 67. CFM for static pressure loss of line
connected to a dust collector & router.
— If the CFM for your static pressure loss
is above the requirement of the machine connected to the end of that branch line, then dust collection will most likely be successful. Congratulations! You've just designed your own dust system. Refer to the Accessories section on Page 38 to start buying the components necessary to make your system a reality.
Model G0850 (Mfd. Since 01/19)
is below the requirement of the machine, then that line will not effectively collect the dust. You must then modify some of the factors in that line to reduce the static pressure loss. Some of the ways to do this include 1) installing larger duct, 2) reducing amount of flexible duct used,
3) increasing machine dust port size, 4)
-33-
Page 36
After the system is designed, create a materials list of all the items you will need to build your dust collection system. This will make it easy when it comes time to purchase the materials.
Below is an example of some items that might be needed. Refer to
for dust collection
components available through g rizzly.com.
G0850 Performance Curve
2750 2500 2250 2000 1750 1500 1250 1000
750 500 250
CFM
5 HP GRIZZLY DUST COLLECTOR PERFORMANCE RESULTS Max CFM Max SP HP Volts Inlet Impeller
2577 12.1 5 HP 230V 8" x 2 15 Restrictor Plate
Diameter (inch) Static Pressure
(Inch/H CFM 2577 1700 1445 1210 1025 645 200
The airflow test probe is located 1.5x duct diameter upstream from
the air inlet. Test pipe length is a minimum of 10x duct diameter.
2577
1700
0
0.0 1.0 2.0 3.0 4.0 5.0 6.0 7.0 8.0 9.0 10.0 11.0 12.0
STATIC PRESSURE (Inch/H2O)
8" x 2 7" x 2 6" x 2 5" x 2 4" x 2 3" x 2 0"
2O)
1.4 4.3 6.5 9.8 10.6 11.7
1445
1210
1025
645
200
3
4"
12.1
Example Materials List
Accessories
Description Model Quantity
6" Rigid Duct at 20' G7364 4 4" Rigid Duct at 10' G6162 2
4" Flex Hose at 5' H7215 6
6" 45° Y-Branch G7353 6
4" 45° Elbow G6167 6
Figure 68. G0850 performance curve chart and
data.
-34-
Model G0850 (Mfd. Since 01/19)
Page 37
System Grounding
Since plastic hose is abundant, relatively inexpen­sive, easily assembled and air tight, it is a very popular material for conveying dust from wood­working machines to the dust collector.
We recommend only using short lengths of flex­ible hose (flex-hose) to connect the woodworking machine to the dust collector. However, plastic flex-hose and plastic duct are an insulator, and dust particles moving against the walls of the plastic duct create a static electrical buildup. This charge will build until it discharges to a ground.
If a grounding medium is not available to prevent static electrical buildup, the electrical charge will arc to the nearest grounded source. This electri­cal discharge may cause an explosion and subse­quent fire inside the system.
To protect against static electrical buildup inside a non-conducting duct, a bare copper wire should be placed inside the duct along its length and grounded to the dust collector. You must also confirm that the dust collector is continuously grounded through the electrical circuit to the elec­tric service panel.
If you connect the dust collector to more than one machine by way of a non-conducting branching duct system and blast gates, the system must still be grounded as mentioned above. We recom­mend inserting a continuous bare copper ground wire inside the entire duct system and attaching the wire to each grounded woodworking machine and dust collector.
Be sure that you extend the bare copper wire down all branches of the system. Do not forget to con­nect the wires to each other with wire nuts when two branches meet at a “Y” or “T” connection.
Ensure that the entire system is grounded. If using plastic blast gates to direct air flow, the ground­ing wire must be jumped (see the figure below) around the blast gate without interruption to the grounding system.
We also recommend wrapping the outside of all
in your electric service panel.
Plastic Blast
Gate
Metal Duct
Copper
Ground Wire
Figure 69. Ground jumper wire when using
plastic blast gates and metal duct.
Model G0850 (Mfd. Since 01/19)
Always guard against stat­ic electrical build up by grounding all dust collec­tion lines.
plastic ducts with bare copper wire to ground the outside of the system against static electrical buildup. Wire connections at Y’s and T’s should be made with wire nuts.
Attach the bare ground wire to each stationary woodworking machine and attach to the dust collector frame with a ground screw as shown in the figure below. Ensure that each machine is continuously grounded to the grounding terminal
External
Ground Wire
Internal
Ground Wire
Flex
Hose
Figure 70. Flex-hose grounded to machine.
Ground
Screw
-35-
Page 38
SECTION 5: OPERATIONS
The purpose of this overview is to provide the nov­ice machine operator with a basic understanding of how the machine is used during operation, so the
discussed later
in this manual
Due to the generic nature of this overview, it is not intended to be an instructional guide. To learn more about specific operations, read this entire manual,
training from experienced machine operators outside of this manual by reading "how-to" books, trade magazines, or websites.
To reduce your risk of serious injury, read this entire manual BEFORE
To reduce risk of eye injury from flying
Operation Overview
machine controls/components
are easier to understand.
seek additional
, and do additional research
using machine.
General Operation
This cyclone dust collector creates a vortex of incoming air that extracts heavy wood chips and large or fine dust particles, and then drops them into the steel drums below, which are lined with a plastic bag (see Figure 71).
Filter Brush Motor
(1 of 2)
Canister
Filters
Fine Dust
Incoming Wood
Chips and Fine Dust
chips or lung damage from breathing dust, always wear safety glasses and a respirator when operating this machine.
If you are not experienced with this type of machine, WE STRONGLY RECOMMEND that you seek additional training outside of this manual. Read books/magazines or get formal training before beginning any proj­ects. Regardless of the content in this sec­tion, Grizzly Industrial will not be held liable for accidents caused by lack of training.
-36-
Wood Chips
Figure 71. Dust collector operation.
The remaining dust travels past the impeller and is then caught by two canister filters and depos­ited in the plastic collection bags below. These spun-bond polyester filters catch 99.9% particles from 0.2 to 2 micron in size and larger, and are pleated to provide maximum surface area for effi­cient airflow.
To maintain CFM during heavy dust-collection operations, two filter brush motors rotate internal brushes that knock caked-on dust into the plastic collection bags.
Always lock swivel casters during operation.
Model G0850 (Mfd. Since 01/19)
Page 39
Using Controls
Operating Control Panel
Refer to Figure 72 and the following descriptions to understand the control panel functions.
Operating Remote Control
Refer to Figure 73 and the following descriptions to understand the remote control functions.
Cover
Motor
ON
Filter
Brush
Cleaning
ON/OFF
Figure 73. Remote control functions.
Motor ON Button: Turns main motor ON.
Motor OFF
Remote
Pairing
Figure 72. Dust-collection motor and filter brush
cleaning controls and indicators.
During operation, DO NOT start machine, stop it, then attempt to quickly restart it. If the magnetic switch does not have enough time to cool down between startup cycles, it may overheat and malfunction.
ON Button: Turns main motor ON.
OFF Button: Turns main motor OFF.
Power Indicator: Illuminates when machine is
connected to power.
Dust Collection Indicator: Illuminates when machine is collecting dust during operation.
Filter Brush Cleaning ON/OFF Button: Manually turns filter brush motors ON for 1 minute; turns fil­ter brush motors OFF when pressed again.
Motor OFF Button: Turns main motor OFF.
Filter Brush Cleaning ON/OFF:
— Press button "C" to manually turn filter
brush cleaning motors ON to run for 1 minute.
— Press button "C" again to manually turn
filter brush cleaning motors OFF before 1 minute elapses.
Remote Pairing: Press button "D" to pair remote control with RF receiver in the control panel if the remote loses its signal or is replaced (see
Page 41).
Note: The filter brush cleaning motors start auto-
matically and run for 1 minute after 8 hours of machine use.
Filter Brush Cleaning Indicator: Illuminates when filter brush motors operate.
Model G0850 (Mfd. Since 01/19)
-37-
Page 40
ACCESSORIES
Installing unapproved accessories may
order online at www.grizzly.com or call 1-800-523-4777
SECTION 6: ACCESSORIES
cause machine to malfunction, resulting in serious personal injury or machine damage. To reduce this risk, only install accessories recommended for this machine by Grizzly.
NOTICE
Refer to our website or latest catalog for additional recommended accessories.
W1050—Dust Collection Basics Book
This incisive book skillfully guides the woodworker through all the steps necessary in the design and construction of an efficient central dust-collection system and tells you what you need to know for easy installation. 64 pages.
H7429 —8" Industrial Dust Collection Machine Adapter H5238—8" Industrial Dust Collection Pipe Clamp H5239—8" Industrial Dust Collection Adjustable Nipple H5250—8" Industrial Dust Collection Pipe Hanger T26510—8" Industrial Dust Collection Clamp Hanger T27054—8" Quick-Fit O-Ring, 12-Pk. T28548—8" x 6" x 6" Industrial Dust Collection Standard Branch
H5238
H7429
H5250
Figure 74. W1050 Dust Collection Basics Book.
H7219 —8" x 5' Rigid Flex Industrial Dust Collection Hose
H7219 Rigid Flex Hose with rolled collars provides just enough flexibility to make difficult connections while still keeping the inside wall as smooth as possible.
H5239
T26510 T27054
Figure 76. 8" dust-collection accessories.
G6177—4" Metal Blast Gate G7358—6" Metal Blast Gate H5249—8" Metal Blast Gate
Control airflow and resistance between machines. These industrial blast gates can take the abuse of thousands of open and close cycles.
G6177
G7358
H5249
Figure 75. H7219 Rigid Flex Dust Hose.
-38-
Figure 77. Metal blast gate assortment.
Model G0850 (Mfd. Since 01/19)
Page 41
SECTION 7: MAINTENANCE
To reduce risk of shock or accidental startup, always disconnect machine from
Removing/Replacing
Collection Bag
power before adjustments, maintenance, or service.
Schedule
For optimum performance from this machine, this maintenance schedule must be strictly followed.
Ongoing
To maintain a low risk of injury and proper machine operation, if you ever observe any of the items below, shut down the machine immediately and fix the problem before continuing operations:
Loose mounting bolts.
Damaged filter canister, cleaning brush com-
ponents, or collection bags.
Worn or damaged wires.
Suction leaks.
Any other unsafe condition.
Monthly Check
Clean/vacuum dust buildup off machine body and motor.
Remove and replace the collection bag when it is about will be sucked into the intake barrel and passed through to the canister filter and filter bag. Avoid allowing this to happen, as it may reduce filter life.
IMPORTANT: To contain wood dust and minimize exposure risk, firmly tie bag closed.
How quickly the collection bag will fill up and require replacement is based on the type of work being done at the time:
Fine dust from a sander or table saw will
Curly shavings from a planer or jointer will
Items Needed Qty
Collection Bag T30327 ...................................... 2
To remove and replace collection bags:
1. DISCONNECT MACHINE FROM POWER!
2. Lift collection drum handles, then pull drums
3
4 full. If the bag gets overfilled, the dust
slowly fill the bag.
quickly fill the bag.
away from machine (see Figure 78).
To avoid damage to your eyes and lungs, always wear safety goggles and a respirator when working with the dust collection bags or canisters.
Model G0850 (Mfd. Since 01/19)
Collection Drum Handles
Collection
Drums
Figure 78. Collection bag components.
-39-
Page 42
3. Firmly tie collection bags closed for disposal.
4. Place new collection bag in collection drum,
rolling top of bag around top of drum.
Removing/Replacing
Filter Bags
5. To connect collection drum to machine, lift
drum handle and push drum in to align han­dle tabs with slots on legs. Push drum handle down to engage lock handle (see Figure 79).
Note: When collection drum is properly seat-
ed, the drum casters will lift off floor.
Lock Handle
Slot
Drum
Handle
Figure 79. Collection drum properly secured to
machine.
Remove and replace each filter bag when it is about
Items Needed Qty
Filter Bag T28925 .............................................. 2
To remove & replace filter bag or bags:
1. DISCONNECT MACHINE FROM POWER!
2. Release clamp around bottom of canister
IMPORTANT: To contain wood dust and
1
2 full.
filter, then remove filter bag (see Figure 80).
minimize exposure risk, firmly tie bag closed.
Canister
Filter
Clamp
Filter
Bag
-40-
Figure 80. Filter bag components.
3. Attach new filter bag around bottom of canis-
ter filter and secure with clamp.
Model G0850 (Mfd. Since 01/19)
Page 43
Cleaning Canister
Pairing Remote
Filters
The Model G0850 dust collector uses a motor­driven brush system to remove dust build-up and debris from the filter pleats. The filter-cleaning motors start automatically and run for 1 minute after 8 hours of machine use, but you may also operate the filter cleaning brush motors manually.
For a more thorough cleaning every few months under heavy use, wash the filters by hand (see Washing Canister Filters on Page 44).
Dispose of the filter bag when dust fills it about
1
2 full (see Removing/Replacing Filter Bags on
Page 40).
IMPORTANT: To contain wood dust and minimize
risk of exposure, firmly tie bag closed.
To clean canister filters using motors:
Control
The Model G0850 dust collector uses an RF remote control to duplicate functions on the control panel. If the remote loses its signal or is replaced, pair the remote with the control panel.
To pair remote control with control panel:
1. Remove control panel cover and turn over to
expose circuit board.
2. Press and hold SAVE CODE button until
it beeps, then press and hold button D on remote control (see Figure 82).
Pairing Button
1. Press Filter Brush Cleaning ON/OFF but­ton to turn motors ON for 1 minute (see
Figure 81).
2. To turn filter-cleaning motors OFF before 1
minute elapses, press Filter Brush Cleaning ON/OFF button again (see Figure 81).
Filter
Brush
Cleaning
Indicator
Filter
Brush
Cleaning
ON/OFF
Button
Figure 81. Filter cleaning brush controls.
Figure 82. Controls for pairing remote control.
3. Pairing is complete after second audible
beep.
4. Replace control panel cover.
Model G0850 (Mfd. Since 01/19)
-41-
Page 44
Review the troubleshooting procedures in this section if a problem develops with your machine. If you need
the
serial number and manufacture date of your machine before calling.
SECTION 8: SERVICE
replacement parts or additional help with a procedure, call our Technical Support. Note: Please gather
Troubleshooting
Motor & Electrical
Symptom Possible Cause Possible Solution
Machine does not start or a breaker trips immediately after startup.
Machine stalls or is underpowered.
Machine has vibration or noisy operation.
1. Dust collector not properly connected to ducting with resistance at the other end.
2. Incorrect power supply voltage/circuit size.
3. Power supply circuit breaker tripped or fuse blown.
4. Plug/receptacle at fault/wired incorrectly.
5. Remote control not working.
6. Motor wires connected incorrectly.
7. Wiring open/has high resistance.
8. ON/OFF switch at fault.
9. Start capacitor at fault.
10. Remote receiver at fault.
11. Machine overload relay has tripped.
12. Centrifugal switch at fault.
13. Circuit board at fault.
14. Motor at fault.
1. Motor overheated.
2. Dust-collection ducting problem.
3. Canister filter(s) clogged/at fault.
4. Dust collector undersized.
5. Motor wired incorrectly.
6. Run capacitor at fault.
7. Contactor not energized/has poor contacts.
8. Centrifugal switch at fault.
9. Motor bearings at fault.
1. Motor or component loose.
2. Motor fan rubbing on fan cover.
3. Impeller is damaged or unbalanced.
4. Impeller is loose on motor shaft.
5. Motor bearings at fault.
6. Motor shaft bent.
1. Connect dust collector to ducting with resistance at
the other end (Page 27).
2. Ensure correct power supply voltage/circuit size.
3. Ensure circuit is sized correctly and free of shorts. Reset circuit breaker or replace fuse.
4. Test for good contacts; correct the wiring.
5. Replace battery; stay in signal range (Page 37).
6. Correct motor wiring connections.
7. Check/fix broken, disconnected, or corroded wires.
8. Inspect/replace remote control/control panel.
9. Test/replace.
10. Inspect/replace.
11. Let motor cool, improve ventilation, and reset; contact tech support if relay frequently trips.
12. Adjust/replace centrifugal switch if available.
13. Ensure circuit board voltage matches power supply; Inspect/replace.
14. Test/repair/replace.
1. Allow motor to cool, reset overload if necessary.
2. Clear blockages, seal leaks, use smooth-wall duct, eliminate bends, close other branches (Page 27).
3. Clean/replace canister filters (Page 44); wash canister filters (Page 44).
4. Move closer to machine/redesign ducting layout/ upgrade dust collector.
5. Wire motor correctly (Page 46).
6. Test/repair/replace.
7. Test all legs for power/replace if at fault.
8. Adjust/replace centrifugal switch if available.
9. Test by rotating shaft; rotational grinding/loose shaft requires bearing replacement.
1. Inspect/replace damaged bolts/nuts, and retighten with thread-locking fluid.
2. Fix/replace fan cover; replace loose/damaged fan.
3. Inspect impeller for damage/replace.
4. Secure impeller; replace motor and impeller as a set if motor shaft and impeller hub are damaged.
5. Test by rotating shaft; rotational grinding/loose shaft requires bearing replacement.
6. Test with dial indicator. Replace motor if damaged.
-42-
Model G0850 (Mfd. Since 01/19)
Page 45
Machine Operation
Symptom Possible Cause Possible Solution
Dust collector does not adequately collect dust or chips; poor performance.
Dust collector blows sawdust into the air.
Remote control does not operate dust collector.
1. Collection bags are full.
2. Canister filter(s) is clogged/at fault.
3. Ducting blocked/restricted.
4. Dust collector is too far away from the point of suction, or there are too many sharp bends in ducting.
5. Lumber is wet and dust is not flowing smoothly through ducting.
6. Ducting has one or more leaks, or too many open ports.
7. Not enough open branch lines at one time, causing a velocity drop in main line.
8. Ducting and ports are incorrectly sized, or dust collection system is improperly designed.
9. Dust collector is undersized.
1. Duct clamps or filter bag(s) are not properly clamped and secured.
2. Cylinder or funnel seals are loose or damaged.
1. Machine is disconnected from power.
2. Remote control battery is weak or dead.
3. Receiver and remote are not registered or paired.
4. A wall or barrier disrupts the radio frequency, or controller is too far away.
1. Empty collection bags.
2. Manually run filter cleaning brushes (Page 37); wash or replace canister filters (Page 44).
3. Unblock restriction in ducting. A plumbing snake may be necessary.
4. Relocate dust collector closer to point of suction; remove sharp bends in ducting.
5. Process lumber with less than 20% moisture content.
6. Seal/eliminate all ducting leaks; close dust ports for unused lines.
7. Open 1 or 2 more blast gates to different branch lines to increase main line velocity.
8. Install correctly sized ducts and fittings (Page 27).
9. Install a larger dust collector.
1. Re-secure ducts and filter bag, making sure duct and bag clamp are tight.
2. Retighten all mounting and sealing points; replace damaged seals/gaskets.
1. Verify machine is connected to power source.
2. Replace battery.
3. Pair remote with receiver (Page 41).
4. Move machine away from barrier; use remote within 75' of machine.
Model G0850 (Mfd. Since 01/19)
-43-
Page 46
Washing Canister
Removing/Replacing
Filters
For a more thorough cleaning every few months under heavy use, wash the filters by hand.
To wash canister filters by hand:
1. DISCONNECT MACHINE FROM POWER!
2. Remove canister filters (see Removing/ Replacing Canister Filters on This Page).
3. Rinse filters outside under warm water.
IMPORTANT: DO NOT use a pressure
washer to clean the filters, or compressed air to dry them. High pressure will damage filter fibers.
4. Allow filters to air dry only.
Note: Do not leave filters in the sun to dry or
apply heat to speed the process; heat expo­sure can damage your filters.
5. Re-install canister filters.
Canister Filters
Dust exposure created while using machinery may cause cancer, birth defects, or long-term respi­ratory damage. Always wear goggles and a NIOSH­approved respirator when working with the dust col­lection bags or canisters.
If the canister filters are clogged or dirty and cleaning or washing them does not improve dust-collection performance, replace the canister filters.
Items Needed Qty
An Assistant ...................................................... 1
Wrench or Socket 10mm ................................... 1
Wrench or Socket 12mm ................................... 1
Socket
Canister Filter T28920 ....................................... 2
Filter Bag T28925 .............................................. 2
Safety Goggles (Per Person) ............................. 1
Respirator (Per Person) ..................................... 1
Shop Vacuum .................................................... 1
7
16" ......................................................... 1
-44-
To remove & replace canister filters:
1. DISCONNECT MACHINE FROM POWER!
2. Put on safety goggles and respirator.
Model G0850 (Mfd. Since 01/19)
Page 47
3. Release bag clamp and pull each filter bag off canister filter (see Figure 83).
IMPORTANT: To contain wood dust and
minimize exposure risk, firmly tie bag closed.
Bag
Clamp
1
7. Remove (2)
hex bolts, and (4)
4"-20 lock nuts, (2) 1⁄4"-20 x 1"
1
4" flat washers that secure
filter cleaning brush assembly to bracket on bottom of canister filter (see Figure 85).
Filter Cleaning Brush Assembly
Bracket
Filter
Bag
Figure 83. Location and attachment of filter
bags.
4. Have assistant available as needed during following steps.
5. Loosen (6) knob bolts securing inner and outer filter mufflers (see Figure 84).
5
6. Remove (3)
16"-18 x 3⁄4" hex bolts and (3) 5⁄16" fender washers that secure outer filter muffler to impeller housing, then remove outer filter muffler (see Figure 84).
x 2
Figure 85. Filter cleaning brush assembly
attached to canister filter.
8. Remove (3) knob bolts that secure canister filter to impeller housing (see Figure 86), then carefully pull filter straight down to clear filter cleaning brush assembly.
x 3
x 3
Figure 84. Fasteners for outer filter muffler.
Model G0850 (Mfd. Since 01/19)
x 6
Figure 86. Three knob bolts secure each
canister filter to impeller housing.
9. Repeat Steps 7–8 to remove second canister filter.
10. Use shop vacuum to clean dust from inside impeller housing and surface of machine.
11. Reverse Steps 3–9 to re-assemble.
-45-
Page 48
These pages are current at the time of printing. However, in the spirit of improvement, we may make chang­es to the electrical systems of future machines. Compare the manufacture date of your machine to the one
number and manufacture date of your
machine before calling. This information can be found on the main machine label.
machine
SECTION 9: WIRING
stated in this manual, and study this section carefully.
If there are differences between your machine and what is shown in this section, call Technical Support at (570) 546-9663 for assistance BEFORE making any changes to the wiring on your machine. An updated wiring diagram may be available. Note: Please gather the serial
Wiring Safety Instructions
SHOCK HAZARD. Working on wiring that is con-
nected to a power source is extremely dangerous. Touching electrified parts will result in personal injury including but not limited to severe burns, electrocution, or death. Disconnect the power from the machine before servicing electrical com­ponents!
MODIFICATIONS. Modifying the wiring beyond what is shown in the diagram may lead to unpre­dictable results, including serious injury or fire. This includes the installation of unapproved after­market parts.
WIRE CONNECTIONS. All connections must be tight to prevent wires from loosening during machine operation. Double-check all wires dis­connected or connected during any wiring task to ensure tight connections.
CIRCUIT REQUIREMENTS. You MUST follow the requirements at the beginning of this manual when connecting your machine to a power source.
WIRE/COMPONENT DAMAGE. Damaged wires or components increase the risk of serious per­sonal injury, fire, or machine damage. If you notice that any wires or components are damaged while performing a wiring task, replace those wires or components.
MOTOR WIRING. The motor wiring shown in these diagrams is current at the time of printing but may not match your machine. If you find this to be the case, use the wiring diagram inside the motor junction box.
CAPACITORS/INVERTERS. Some capacitors and power inverters store an electrical charge for up to 10 minutes after being disconnected from the power source. To reduce the risk of being shocked, wait at least this long before working on capacitors.
EXPERIENCING DIFFICULTIES. If you are expe­riencing difficulties understanding the information included in this section, contact our Technical Support at (570) 546-9663.
The photos and diagrams included in this section are best viewed in color. You
can view these pages in color at www.grizzly.com.
-46-
Model G0850 (Mfd. Since 01/19)
Page 49
MAGNETIC
24VDC Filter Brush
The motor wiring shown
match your machine. Always use the wiring
SWITCH
NHD IP54
A1
L1
1L1 3L2 13NO
CONTACTOR NHD C-25D10
2T1 4T2 6T3 14NO
OL RELAY
NHD NTH21
21-25A
2PE
21
22
23
24
25
98 97 96
2V1 4V2 6V3
G0850 Wiring Diagram
MAIN MOTOR
A2
L3
5L3
R O R
95
95
Run
Capacitor
PE
A2
A2
30uF
450VAC
Ground
1
2
6
5
Start
Capacitor
400MFD 250VAC
here is current at the time of printing, but it may not
diagram inside the motor junction box.
+V
-V
Cleaning Motors
+V
-V
WARNING!
SHOCK HAZARD!
Disconnect power before working on wiring.
230 VAC
L6-30 PLUG
(As Recommended)
Hot
X
G
Ground
Y
Hot
Model G0850 (Mfd. Since 01/19)
INVERTER MEAN WELL LRS-200-24
+V
ADJ
+V
-V
Control Panel
(Interior)
-V
-V
+V
LN-V+V
N LE
N
L
-VN L
AC
MOTOR_2 MOTOR_1
INPUT
INVERTERTEPCF-124D1M
ANT1
JY17358AR-V1.1822-REV0
Circuit Board
Control Panel
(Viewed From Rear)
READ ELECTRICAL SAFETY
ON PAGE 46!
-V
3 4
-47-
Page 50
69
9
4
5
SECTION 10: PARTS
Base, Stand & Motor
268
268
9
10
9
10
40
9
10
269
53
10
270 63
48
10
9
9
10
9
10
9
10
23
1
9
10
9
10
3 4
10
9
256
257
257-1
257-2
257-3
257-4
257-5
258
39
34
9
10
9
10
9
33
104
105
47
104
9
5
8
9
10
5
2
3
66-7
266
9 69
69 9
160
10 9
66-1
66-5
66-8
110
113
66-9
266-2 266-1 266-5
266-6
9
10
87
126
9
96
99
132
112
109 111
114
107
72
9
67
68
9
69
79 80
83
84
9
10
87
88
87
94
9
96
99
9
10
100
112
109 111
110
113
114
78
107
263
77
66
10 9
9
72
9
10
267
274
274
161
160
108
66-6
66-10
266-3
66-366-2 66-4
66-11
66-12
266-4
83
84 9
10
87
120
69 9
10 9
160
10
9
160
108
10
9
10
104 105
103
10
10
10
9
161
9
157
10
18
17
12
11
103
10
9
10
9
17
9
9
10
9
23
104
10
9
2
10 9
157
-48-
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Model G0850 (Mfd. Since 01/19)
Page 51
Base, Stand & Motor Parts
REF PART # DESCRIPTION REF PART # DESCRIPTION
We do our best to stock replacement parts when possible, but we cannot guarantee that all parts shown are available for purchase. Call (800) 523-4777 or visit www.grizzly.com/parts to check for availability.
1 P0850001 STAND BASE 88 P0850088 INTAKE BARREL (LEFT) 2 P0850002 CASTER 3" SWIVEL (LOCKING) 94 P0850094 CYCLONE FUNNEL (LEFT) 3 P0850003 FLAT WASHER 1/4 96 P0850096 HEX NUT 5/16-18 4 P0850004 HEX BOLT 1/4-20 X 3/4 99 P0850099 CYCLONE FUNNEL GASKET 48 X 264MM 5 P0850005 CASTER 3" SWIVEL 100 P0850100 COLLECTION DRUM LID (LEFT) 8 P0850008 TUBE END PLUG 103 P0850103 COLLECTION DRUM LOCK HANDLE 9 P0850009 FENDER WASHER 5/16 104 P0850104 E-CLIP 7MM 10 P0850010 HEX BOLT 5/16-18 X 3/4 105 P0850105 HEADLESS CLEVIS PIN 8 X 17MM 11 P0850011 LOWER FRONT LEG (LEFT) 107 P0850107 HEX NUT 3/8-16 12 P0850012 LEG BRACE (LEFT) 108 P0850108 CASTER 2" SWIVEL BALL 3/8-16 X 1-1/2" 17 P0850017 UPPER LEG (LEFT) 109 P0850109 COLLECTION DRUM 18 P0850018 IMPELLER HOUSING 110 P0850110 PHLP HD SCR 10-24 X 5/8 23 P0850023 LOWER REAR LEG 111 P0850111 DRUM WINDOW 172 X 210MM ACRYLIC 33 P0850033 LOWER CENTER LEG 112 P0850112 COLLECTION DRUM VACUUM RING 34 P0850034 CENTER LEG LOWER BRACKET 113 P0850113 COLLECTION DRUM HANDLE 39 P0850039 UPPER CENTER LEG 114 P0850114 EXT RETAINING RING 13MM 40 P0850040 CENTER LEG UPPER BRACKET 120 P0850120 INTAKE BARREL (RIGHT) 47 P0850047 LOWER FRONT LEG (RIGHT) 126 P0850126 CYCLONE FUNNEL (RIGHT) 48 P0850048 LEG BRACE (RIGHT) 130 P0850130 FENDER WASHER 5/16 53 P0850053 UPPER LEG (RIGHT FRONT) 132 P0850132 COLLECTION DRUM LID (RIGHT) 63
P0850063 UPPER LEG (RIGHT REAR) 146 P0850146 EXT RETAINING RING 13MM
66
P0850066 MOTOR 5HP 230V 1-PH 157 P0850157 VACUUM HOSE BRACKET
66-1
P0850066-1 MOTOR FAN COVER 160 P0850160 HOSE CLAMP 1-3/4"
66-2
P0850066-2 MOTOR FAN 161 P0850161 VACUUM HOSE 1-1/2" X 43-1/4"
66-3
P0850066-3 MOTOR JUNCTION BOX 256 P0850256 CONTROL PANEL BRACKET
66-4
P0850066-4 S CAPACITOR 250M 250V 1-3/4 X 3-1/2 257 P0850257 CONTROL PANEL
66-5
P0850066-5 R CAPACITOR 35M 400V 1-3/4 X 3-1/2 257-1 P0850257-1 REMOTE CONTROL
66-6
P0850066-6 CONTACT PLATE 257-2 P0850257-2 STRAIN RELIEF TYPE-6 PG13.5
66-7
P0850066-7 CENTRIFUGAL SWITCH 257-3 P0850257-3 CONDUIT 3/8" X 42"
66-8
P0850066-8 BALL BEARING 6306ZZ (FRONT) 257-4 P0850257-4 CONDUIT 1/2" X 48"
66-9
P0850066-9 BALL BEARING 6205ZZ (REAR) 257-5 P0850257-5 REMOTE BATTERY TYPE A27 12V
66-10
P0850066-10 EYE BOLT 3/4" M8-1.25 X 15 258 P0850258 CONTROL PANEL CORD 22G 5W 48"
66-11
P0850066-11 HEX NUT M8-1.25 263 P0850263 MAGNETIC SWITCH BRACKET
66-12
P0850066-12 STRAIN RELIEF TYPE-3 PG21 266 P0850266 MAGNETIC SWITCH ASSY 67 P0850067 MOTOR MOUNT GASKET 266-1 P0850266-1 CONTACTOR NHD C-25D10 220V 68 P0850068 IMPELLER COVER 266-2 P0850266-2 OL RELAY NHD NTH21 21-25A 69 P0850069 HEX BOLT 5/16-18 X 1 266-3 P0850266-3 MAGNETIC SWITCH COVER 72 P0850072 LOCK NUT 5/16-18 266-4 P0850266-4 MOTOR CORD 12G 3W 24" 77 P0850077 IMPELLER 15-3/4" 266-5 P0850266-5 STRAIN RELIEF TYPE-3 PG16 78 P0850078 IMPELLER WASHER 3/8 X 1-3/4 X 5/32 266-6 P0850266-6 STRAIN RELIEF TYPE-3 PG21 79 P0850079 LOCK WASHER 3/8 267 P0850267 POWER CORD 10G 3W 120" 80 P0850080 HEX BOLT 3/8-16 X 3/4 268 P0850268 EYE BOLT 1-3/8", M16-2 X 27 83 P0850083 INTAKE CYLINDER GASKET 44 X 260MM 269 P0850269 PLASTIC RETAINING CLIP 84 P0850084 INTAKE CYLINDER 270 P0850270 PHLP HD SCR 10-24 X 1/2 87 P0850087 INTAKE BARREL GASKET 44 X 460MM 274 P0850274 COLLECTION BAG 22" X 38"
Model G0850 (Mfd. Since 01/19)
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-49-
Page 52
207
207
Filters, Brushes & Brush Motors
178
175-2 175-1
178
175
194 195
206
202
201
175
233
175
174
233
174
170 171
174
233
233
175-1 175-2
174
233
174
174
233
172 173
233
174
169
175
175
175
233
205
204 203
175
178 175-2 175-1
175-1
175-2
148
178
271
272
273
175-2 175-1
178
178
175
194 195
206
204 203
175
233
175
174
233
174
173
174
233
233
175-1 175-2
174
233
174
174
233
170 171 172
233
174
175
175
175
233
246
169 202
201
178 175-2 175-1
175-1
175-2
178
175
250
249
251
171
198 199
197 200
149
150
151
147
255
149
150
151
171
198 199
148
147
197 200
250 251
252
-50-
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Model G0850 (Mfd. Since 01/19)
Page 53
Filters, Brushes & Brush Motors Parts
REF PART # DESCRIPTION REF PART # DESCRIPTION
147 P0850147 CANISTER FILTER 17" X 26" 197 P0850197 FILTER BRUSH BASE 148 P0850148 KNURLED KNOB BOLT 5/16-18 X 1 198 P0850198 FLAT WASHER 1/4 149 P0850149 FILTER SEALING BAND 199 P0850199 LOCK NUT 1/4-20 150 P0850150 BAG CLAMP 17-3/8" 200 P0850200 PHLP HD SCR 1/4-20 X 3/4 151 P0850151 DUST BAG 17" X 24" 201 P0850201 FILTER COVER PLATE GASKET 368 MM 169 P0850169 FLAT HD SCR 1/4-20 X 1-1/4 202 P0850202 FILTER COVER PLATE 170 P0850170 BRUSH SPINDLE CONNECTOR 203 P0850203 FENDER WASHER 5/16 171 P0850171 PILLOW BLOCK BEARING UFL000 204 P0850204 HEX BOLT 5/16-18 X 3/4 172 P0850172 LOCK NUT 1/4-20 205 P0850205 FILTER BRUSH MOTOR 19.2W 24VDC 173 P0850173 BRUSH SPINDLE 206 P0850206 FLAT WASHER 1/4 174 P0850174 STUD-FT 1/4-20 X 10" 207 P0850207 HEX BOLT 1/4-20 X 3/4 175 P0850175 BRUSH BRACKET 233 P0850233 HEX NUT 1/4-20 175-1 P0850175-1 SET SCREW M8-1.25 X 8 HOLLOW TIP 249 P0850249 INNER FILTER MUFFLER 175-2 P0850175-2 PLASTIC TIP 6MM 250 P0850250 FENDER WASHER 5/16 176 P0850176 STUD-FT 1/4-20 X 10 251 P0850251 HEX BOLT 5/16-18 X 3/4 177 P0850177 BRUSH BRACKET 252 P0850252 OUTER FILTER MUFFLER 178 P0850178 FILTER BRUSH (PVC) 255 P0850255 KNOB BOLT 1/4-20 X 1 6-LOBE 179 P0850179 STUD-FT 1/4-20 X 10 271 P0850271 STRAIN RELIEF TYPE-6 PG13.5 194 P0850194 HEX BOLT 1/4-20 X 1 272 P0850272 CONDUIT 1/2 X 24" 195 P0850195 FLAT WASHER 1/4 273 P0850273 STRAIN RELIEF TYPE-3 PG16
Model G0850 (Mfd. Since 01/19)
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-51-
Page 54
G0850
303
REF PART # DESCRIPTION REF PART # DESCRIPTION
Labels & Cosmetics
304
302
Specifications
Motor: 5 HP, 230V, 1-Ph, 60 Hz Full-Load Current Rating: 23.5A Suction Capacity: 2577 CFM @ 1.4" SP Max. Static Pressure: 12.1" Inlet Size: 8" x 2 Cartridge Filters (2): 16-3/4" x 23-3/8" Filtration: 99.9% at 0.2 – 2 Micron Replacement Filter: T28920 Replacement Filter Bag: T28925 Replacement Drum Bag: T30327 Weight: 705 lbs.
Date
S/N
Mfd. for Grizzly in Taiwan
To reduce the risk of serious injury when using this machine:
1. Read and understand owner’s manual before operating.
2. Always wear approved eye protection, hearing protection, and respirator.
3. Only plug power cord into a grounded outlet.
4. Only use this machine to collect wood dust/chips—never use to collect glass, metal, liquids, asbestos, silica, animal parts, biohazards, burning material/ashes, etc.
5. Always disconnect power before servicing or cleaning.
6. Do not expose to rain or use in wet areas.
7. Keep hands, long hair, and loose clothing away from inlet.
8. Never leave machine unattended during operation.
9. Do not use if cord, plug, or any other electrical equipment becomes damaged—promptly repair!
10. Do not use without dust bags, canisters, or filters in place.
11. Do not connect cord to power supply with wet hands.
12. Grasp and pull the plug, not the cord, when unplugging.
13. Always wear a respirator when emptying bags or canisters.
14. Do not modify machine in any way.
265752
15. Prevent unauthorized use by children or untrained users; disable machine when unattended.
301
grizzly.com
Safety labels help reduce the risk of seri­ous injury caused by machine hazards. If any label comes off or becomes unread­able, the owner of this machine MUST replace it in the origi­nal location before resuming operations. For replacements, contact (800) 523-4777 or www.grizzly.com.
MODEL G0850
5 HP CYCLONE DUST COLLECTOR
WARNING!
306
WARNING!
To reduce risk of death or serious injury, read manual BEFORE using machine. To get a new manual, call (800) 523-4777 or go to www.grizzly.com.
307
DISCONNECT POWER BEFORE ADJUSTMENTS, MAINTENANCE, OR SERVICE.
309
WARNING!
EYE/LUNG INJURY
HAZARD! Always wear safety glasses and a respirator when using this machine.
310
HEARING LOSS
HAZARD!
Always wear hearing protection when using this machine!
305
308
304
FILTER BRUSH
CLEANING
INDICATOR
INDICATOR
OFF
POWER
POWER
304
FILTER BRUSH
CLEANING
ON/OFF
ON
COLLECTION INDICATOR
DUST
301 P0850301 GRIZZLY.COM LABEL 308 P0850308 CONTROL PANEL LABEL 302 P0850302 MACHINE ID LABEL 309 P0850309 GLASSES/RESPIRATOR LABEL 303 P0850303 MODEL NUMBER LABEL 310 P0850310 HEARING WARNING LABEL 304 P0850304 ELECTRICITY LABEL, SMALL 311 P0850311 REFERENCE ARROW 305 P0850305 ELECTRICITY LABEL, LARGE 312 P0850312 TOUCH-UP PAINT, GRIZZLY GREEN 306 P0850306 READ MANUAL WARNING LABEL 313 P0850313 TOUCH-UP PAINT, GRIZZLY PUTTY 307 P0850307 UNPLUG 220V WARNING LABEL
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Model G0850 (Mfd. Since 01/19)
311
312
313
Page 55
WARRANTY & RETURNS
Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole written warranty and any and all warranties that may be implied by law, including any merchantability or fitness, for any par­ticular purpose, are hereby limited to the duration of this written warranty. We do not warrant or represent that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants. In no event shall Grizzly’s liability under this warranty exceed the purchase price paid for the product and any legal actions brought against Grizzly shall be tried in the State of Washington, County of Whatcom.
We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, special, or consequential damages arising from the use of our products.
To register code below. You will be directed to the Warranty Registration page on Grizzly.com. Enter all applicable information for
To take advantage of this warranty, contact us by mail or phone and give us all the details. We will then issue you a “Return Number,’’ which must be clearly posted on the outside as well as the inside of the carton. We will not accept any item back without this number. Proof of purchase must accompany the merchandise.
The manufacturers reserve the right to change specifications at any time because they constantly strive to achieve better quality equipment. We make every effort to ensure that our products meet high quality and durability standards and we hope you never need to use this warranty.
Please feel free to write or call us if you have any questions about the machine or the manual.
Thank you again for your business and continued support. We hope to serve you again soon.
the warranty, go to https://www.grizzly.com/secureforms/warranty-card, or scan the QR
the product.
WARRANTY
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