Grizzly G0850 Owner's Manual

MODEL G0850
265752
5 HP CYCLONE DUST COLLECTOR
OWNER'S MANUAL
COPYRIGHT © MARCH, 2019 BY GRIZZLY INDUSTRIAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#KB19798 PRINTED IN TA I WAN
V1. 0 3.19
This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators.
Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.
The owner of this machine/tool is solely responsible for its safe use. This responsibility includes but is not limited to proper installation in a safe environment, personnel training and usage authorization, proper inspection and maintenance, manual availability and compre­hension, application of safety devices, cutting/sanding/grinding tool integrity, and the usage of personal protective equipment.
The manufacturer will not be held liable for injury or property damage from negligence, improper training, machine modifications or misuse.
Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
Lead from lead-based paints.
Crystalline silica from bricks, cement and other masonry products.
Arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: Work in a well ventilated area, and work with approved safety equip­ment, such as those dust masks that are specially designed to filter out microscopic particles.
Table of Contents
INTRODUCTION ............................................................................................................................... 2
Contact Info ................................................................................................................................ 2
Manual Accuracy ........................................................................................................................ 2
Identification ............................................................................................................................... 3
Controls & Components ............................................................................................................. 4
Machine Data Sheet ................................................................................................................... 5
SECTION 1: SAFETY ....................................................................................................................... 7
Safety Instructions for Machinery ............................................................................................... 7
Additional Safety for Dust Collectors ......................................................................................... 9
SECTION 2: POWER SUPPLY ...................................................................................................... 10
SECTION 3: SETUP ....................................................................................................................... 12
Needed for Setup ..................................................................................................................... 12
Unpacking ................................................................................................................................ 12
Inventory ................................................................................................................................... 13
Site Considerations .................................................................................................................. 15
Assembly .................................................................................................................................. 16
Test Run ................................................................................................................................... 25
SECTION 4: DESIGNING A SYSTEM ........................................................................................... 27
General ..................................................................................................................................... 27
Duct Material ............................................................................................................................ 27
System Design ......................................................................................................................... 29
System Grounding.................................................................................................................... 35
SECTION 5: OPERATIONS ........................................................................................................... 36
Operation Overview.................................................................................................................. 36
General Operation .................................................................................................................... 36
Using Controls .......................................................................................................................... 37
SECTION 6: ACCESSORIES ......................................................................................................... 38
SECTION 7: MAINTENANCE......................................................................................................... 39
Schedule .................................................................................................................................. 39
Removing/Replacing Collection Bag ........................................................................................ 39
Removing/Replacing Filter Bags .............................................................................................. 40
Cleaning Canister Filters .......................................................................................................... 41
Pairing Remote Control ............................................................................................................ 41
SECTION 8: SERVICE ................................................................................................................... 42
Troubleshooting ........................................................................................................................ 42
Washing Canister Filters .......................................................................................................... 44
Removing/Replacing Canister Filters ....................................................................................... 44
SECTION 9: WIRING ...................................................................................................................... 46
Wiring Safety Instructions ........................................................................................................ 46
G0850 Wiring Diagram ............................................................................................................. 47
SECTION 10: PARTS ..................................................................................................................... 48
Base, Stand & Motor ................................................................................................................ 48
Filters, Brushes & Brush Motors .............................................................................................. 50
Labels & Cosmetics ................................................................................................................. 52
WARRANTY & RETURNS ............................................................................................................. 53
We stand behind our machines! If you have ques­tions or need help, contact us with the information below. Before contacting, make sure you get the
serial number
machine ID label. This will help us help you faster.
We want your feedback on this manual. What did you like about it? Where could it be improved? Please take a few minutes to give us feedback.
Email: manuals@grizzly.com
We are proud to provide a high-quality owner’s manual with your new machine!
We
instruc­tions, specifications, drawings, and photographs in this manual. Sometimes we make mistakes, but our policy of continuous improvement also means that
you receive is
slightly different than shown in the manual
If you find this to be the case, and the difference between the manual and machine leaves you confused or unsure about something
check our
website for an updated version. W
current
manuals and
on our web-
site at
Alternatively, you can call our Technical Support for help. Before calling, make sure you write down the
from the machine ID label (see below). This information is required for us to provide proper tech support, and it helps us determine if updated documenta­tion is available for your machine.
INTRODUCTION
Contact Info
and manufacture date from the
Grizzly Technical Support
1815 W. Battlefield Springfield, MO 65807 Phone: (570) 546-9663
Email: techsupport@grizzly.com
Grizzly Documentation Manager
P.O. Box 2069
Bellingham, WA 98227-2069
Manual Accuracy
made every effort to be exact with the
sometimes the machine
.
,
e post
manual updates for free
www.grizzly.com.
Manufacture Date and Serial Number
Like all machinery there is potential danger when operating this machine. Accidents are frequently caused by lack of familiarity or failure to pay attention. Use this machine with respect and caution to decrease the risk of operator injury. If normal safety pre­cautions are overlooked or ignored, serious personal injury may occur.
No list of safety guidelines can be complete. Every shop environment is different. Always consider safety first, as it applies to your individual working conditions. Use this and other machinery with caution and respect. Failure to do so could result in serious per­sonal injury, damage to equipment, or poor work results.
Manufacture Date
Serial Number
-2-
Model G0850 (Mfd. Since 01/19)
Identification
To reduce your risk of serious injury, read this entire manual BEFORE
Become familiar with the names and locations of the features shown below to better understand the instructions in this manual.
FRONT VIEW
Dust Collection
Motor
Impeller Housing
8" Dust
Intake
Ports
Cyclone Funnels
Filter Cleaning
Motor (1 of 2)
Outer
Filter
Muffler
Filter Cleaning
Motor (2 of 2)
REAR VIEW
Canister
Filters
Collection
Drum Lock
Handles
Model G0850 (Mfd. Since 01/19)
Collection
Drum
Handles
Collection
Drums
Control Panel &
Remote Receiver
using machine.
Filter Bags
-3-
Controls &
To reduce your risk of serious injury, read this entire manual BEFORE
Components
using machine.
Refer to the following figures and descriptions to become familiar with the basic controls and com­ponents of this machine. Understanding these items and how they work will help you understand the rest of the manual and minimize your risk of injury when operating this machine.
C. Collection Drum Handle: Allows easy col-
lection drum movement. Lift handle to remove collection drum; press handle down to lock drum to machine.
D. Dust Collection Drums: Each drum holds
up to 45 gallons of wood chips and dust.
E. Filter Cleaning Motors: Rotate brushes
inside filters to remove dust cake.
E
A
B
C
D
Figure 1. G0850 main function components.
A. Collection Drum Lock Handle: Secures col-
lection drum in position.
B. Collection Drum Bag: Collects wood chips
and dust during operation.
Figure 2. G0850 filter cleaning motors.
F. Control Panel: Controls main motor and fil-
ter cleaning motors.
G. Remote Control: Provides secondary con-
trol for main motor and filter cleaning motors.
G
F
Figure 3. G0850 control panel and remote
control.
-4-
Model G0850 (Mfd. Since 01/19)
Machine Data Sheet
MACHINE DATA
SHEET
Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901
MODEL G0850 5 HP CYCLONE DUST COLLECTOR
Product Dimensions:
Weight................................................................................................................................................................ 705 lb.
Width (side-to-side) x Depth (front-to-back) x Height...................................................... 62-1/2 x 47-3/4 x 103-1/2 in.
Footprint (Length x Width)..................................................................................................................... 42 x 57-1/2 in.
Shipping Dimensions:
Type...................................................................................................................................................... Wooden Crate
Content........................................................................................................................................................... Machine
Weight................................................................................................................................................................ 860 lb.
Length x Width x Height....................................................................................................................... 64 x 49 x 51 in.
Must Ship Upright................................................................................................................................................... Yes
Electrical:
Power Requirement............................................................................................................ 230V, Single-Phase, 60Hz
Full-Load Current Rating....................................................................................................................................... 28.6
Minimum Circuit Size.............................................................................................................................................. 30A
Connection Type....................................................................................................................................... Cord & Plug
Power Cord Included.............................................................................................................................................. Yes
Power Cord Length............................................................................................................................................... 10 ft.
Power Cord Gauge......................................................................................................................................... 10 AWG
Plug Included........................................................................................................................................................... No
Recommended Plug Type................................................................................................................................... L6-30
Switch Type...................................................................... Remote Control & Magnetic Switch w/Overload Protection
Motors:
Main
Horsepower................................................................................................................................................. 5HP
Phase............................................................................................................................................ Single-Phase
Amps............................................................................................................................................................ 27A
Speed................................................................................................................................................ 3520 RPM
Type.................................................................................................. TEFC Capacitor-Start Induction (Class F)
Power Transfer ............................................................................................................................... Direct Drive
Bearings..................................................................................................... Shielded & Permanently Lubricated
Centrifugal Switch/Contacts Type......................................................................................................... External
Filter Cleaning Motors (2)
Phase............................................................................................................................................ Single-Phase
Amps........................................................................................................................................................... 1.6A
Speed.................................................................................................................................................... 11 RPM
Type..................................................................................................................................................... Universal
Power Transfer ................................................................................................................................. Gear Drive
Model G0850 (Mfd. Since 01/19)
-5-
Main Specifications:
Rugged Steel Stand and Frame
Operation
Dust Collector Type............................................................................................................. Two-Stage Cyclone
Approved Dust Types................................................................................................................................ Wood
Filter Type............................................................................................................................... Pleated Cartridge
Airflow Performance..................................................................................................... 2577 CFM @ 1.4 in. SP
Max Static Pressure (at 0 CFM)........................................................................................................ 12.1 in. SP
Main Inlet Size...................................................................................................................................... 2 @ 8 in.
Inlet Adapter Included.................................................................................................................................... No
Machine Collection Capacity At One Time....................................................................................................... 4
Maximum Material Collection Capacity....................................................................................... 45 Gallons x 2
Filtration Rating........................................................................................................................... 0.2 - 2 Microns
Filter Surface Area................................................................................................................... 96 (48 x 2) sq. ft.
Bag Information
Number Of Filter Bags...................................................................................................................................... 2
Number Of Collection Drum Bags.................................................................................................................... 2
Filter Bag Diameter.................................................................................................................................... 17 in.
Filter Bag Length....................................................................................................................................... 24 in.
Collection Drum Bag Diameter.................................................................................................................. 22 in.
Collection Drum Bag Length...................................................................................................................... 38 in.
Canister Information
Number of Canister Filters................................................................................................................................ 2
Canister Filter Diameter............................................................................................................................. 17 in.
Canister Filter Length................................................................................................................................ 26 in.
Collection Drum Size............................................................................................................................... 45 gal.
Impeller Information
Impeller Type...................................................................................................................................... Radial Fin
Impeller Size........................................................................................................................................ 15-3/4 in.
Construction
Upper Bag...................................................................................................................................... Clear Plastic
Lower Bag...................................................................................................................................... Clear Plastic
Canister............................................................................................................................ Spun Bond Polyester
Frame...................................................................................................................................... Steel (14-Gauge)
Impeller....................................................................................................................................................... Steel
Paint Type/Finish....................................................................................................................... Powder Coated
Blower Housing....................................................................................................................... Steel (16-Gauge)
Body........................................................................................................................................ Steel (18-Gauge)
Collection Drum...................................................................................................................... Steel (16-Gauge)
Other Specifications:
Country of Origin .............................................................................................................................................. Taiwan
Warranty ........................................................................................................................................................... 1 Year
Approximate Assembly & Setup Time ................................................................................................................ 3 hrs.
Serial Number Location ................................................................................................................... Machine ID Label
Sound Rating ..................................................................................................................................................... 83 dB
ISO 9001 Factory .................................................................................................................................................. Yes
Certified by a Nationally Recognized Testing Laboratory (NRTL) ......................................................................... Yes
Features:
Casters Mounted on Collection Drum for Easy Moving Clear Disposable Plastic Collection Bags Gentle Brush Cleaning Mechanism Inside Cartridge Filter Remote-Controlled Magnetic Switch
-6-
Model G0850 (Mfd. Since 01/19)
SECTION 1: SAFETY
For Your Own Safety, Read Instruction
Manual Before Operating This Machine
The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words intended to convey the level of impor­tance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures. Always use common sense and good judgment.
Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury. It may also be used to alert against unsafe practices.
Alerts the user to useful information about proper operation of the
NOTICE
machine to avoid machine damage.
Safety Instructions for Machinery
OWNER’S MANUAL. Read and understand this
owner’s manual BEFORE using machine.
TRAINED OPERATORS ONLY. Untrained oper­ators have a higher risk of being hurt or killed. Only allow trained/supervised people to use this machine. When machine is not being used, dis­connect power, remove switch keys, or lock-out machine to prevent unauthorized use—especially around children. Make your workshop kid proof!
DANGEROUS ENVIRONMENTS. Do not use machinery in areas that are wet, cluttered, or have poor lighting. Operating machinery in these areas greatly increases the risk of accidents and injury.
MENTAL ALERTNESS REQUIRED. Full mental alertness is required for safe operation of machin­ery. Never operate under the influence of drugs or alcohol, when tired, or when distracted.
ELECTRICAL EQUIPMENT INJURY RISKS. You can be shocked, burned, or killed by touching live electrical components or improperly grounded machinery. To reduce this risk, only allow qualified service personnel to do electrical installation or repair work, and always disconnect power before accessing or exposing electrical equipment.
DISCONNECT POWER FIRST. nect machine from power supply BEFORE mak­ing adjustments, changing tooling, or servicing machine. This prevents an injury risk from unin­tended startup or contact with live electrical com­ponents.
EYE PROTECTION. Always wear ANSI-approved safety glasses or a face shield when operating or observing machinery to reduce the risk of eye injury or blindness from flying particles. Everyday eyeglasses are NOT approved safety glasses.
Always discon-
Model G0850 (Mfd. Since 01/19)
-7-
WEARING PROPER APPAREL. Do not wear clothing, apparel or jewelry that can become entangled in moving parts. Always tie back or cover long hair. Wear non-slip footwear to reduce risk of slipping and losing control or accidentally contacting cutting tool or moving parts.
HAZARDOUS DUST. Dust created by machinery operations may cause cancer, birth defects, or long-term respiratory damage. Be aware of dust hazards associated with each workpiece mate­rial. Always wear a NIOSH-approved respirator to reduce your risk.
HEARING PROTECTION. Always wear hear­ing protection when operating or observing loud machinery. Extended exposure to this noise without hearing protection can cause permanent hearing loss.
REMOVE ADJUSTING TOOLS. Tools left on machinery can become dangerous projectiles upon startup. Never leave chuck keys, wrenches, or any other tools on machine. Always verify removal before starting!
USE CORRECT TOOL FOR THE JOB. Only use this tool for its intended purpose—do not force it or an attachment to do a job for which it was not designed. Never make unapproved modifica­tions—modifying tool or using it differently than intended may result in malfunction or mechanical failure that can lead to personal injury or death!
AWKWARD POSITIONS. Keep proper footing and balance at all times when operating machine. Do not overreach! Avoid awkward hand positions that make workpiece control difficult or increase the risk of accidental injury.
CHILDREN & BYSTANDERS. Keep children and bystanders at a safe distance from the work area. Stop using machine if they become a distraction.
GUARDS & COVERS. Guards and covers reduce accidental contact with moving parts or flying debris. Make sure they are properly installed, undamaged, and working correctly BEFORE operating machine.
FORCING MACHINERY. Do not force machine. It will do the job safer and better at the rate for which it was designed.
NEVER STAND ON MACHINE. Serious injury may occur if machine is tipped or if the cutting tool is unintentionally contacted.
STABLE MACHINE. Unexpected movement dur­ing operation greatly increases risk of injury or loss of control. Before starting, verify machine is stable and mobile base (if used) is locked.
USE RECOMMENDED ACCESSORIES. Consult this owner’s manual or the manufacturer for rec­ommended accessories. Using improper acces­sories will increase the risk of serious injury.
UNATTENDED OPERATION. To reduce the risk of accidental injury, turn machine OFF and ensure all moving parts completely stop before walking away. Never leave machine running while unattended.
MAINTAIN WITH CARE. Follow all maintenance instructions and lubrication schedules to keep machine in good working condition. A machine that is improperly maintained could malfunction, leading to serious personal injury or death.
DAMAGED PARTS. Regularly inspect machine for damaged, loose, or mis-adjusted parts—or any condition that could affect safe operation. Immediately repair/replace BEFORE operating machine. For your own safety, DO NOT operate machine with damaged parts!
MAINTAIN POWER CORDS. When disconnect­ing cord-connected machines from power, grab and pull the plug—NOT the cord. Pulling the cord may damage the wires inside. Do not handle cord/plug with wet hands. Avoid cord damage by keeping it away from heated surfaces, high traffic areas, harsh chemicals, and wet/damp locations.
EXPERIENCING DIFFICULTIES. If at any time you experience difficulties performing the intend­ed operation, stop using the machine! Contact our Technical Support at (570) 546-9663.
-8-
Model G0850 (Mfd. Since 01/19)
Additional Safety for Dust Collectors
To reduce risk of start-
of death or injury caused by explosions or fires, DO
Long-term respiratory damage can occur from using dust collectors without proper use of a respirator. Fire or explosions can result in smoke inhalation, serious burns, or death—if machine is used to collect incorrect materials, is operated near potential explosion sources, or ducting is improperly grounded. Entanglement, amputation, or death can occur if hair, clothing, or fingers are pulled into the inlet. To reduce the risk of these hazards, operator and bystanders MUST completely heed the hazards and warnings below.
INTENDED USE. Collecting the wrong materi-
als can result in serious inhalation hazards, fire, explosions, or machine damage. This machine is ONLY designed to collect wood dust and chips from woodworking machines. DO NOT use it to collect silica, polyurethane, toxic fumes, metal dust or shavings, lead paint, drywall, asbestos, biohaz­ards, explosive dusts, flammable or combustible liquids or fumes, nor burning or smoking material.
WEAR A RESPIRATOR. Fine dust that is too small to be caught in filter will be blown into ambi­ent air. Always wear a NIOSH-approved respira­tor during operation and for a short time after to reduce your risk of permanent respiratory damage. Never collect dust from any hazardous material.
IMPELLER HAZARDS. To reduce risk of entan­glement or contact with impeller, DO NOT place hands, hair, clothing, or tools in or near open dust collection inlet during operation, and keep small animals and children away. The powerful suction could easily pull them into impeller.
HAZARDOUS DUST. Dust exposure created while using machinery may cause cancer, birth defects, or long-term respiratory damage. Be aware of dust hazards associated with each workpiece material, and always wear a NIOSH-approved respirator.
EMPTYING DUST. When emptying bag or drum, wear respirator and safety glasses. Empty dust away from ignition sources and into approved container.
OPERATING LOCATI ON. To reduce respiratory exposure to fine dust, locate permanently installed dust collectors away from working area or in anoth­er room. DO NOT place dust collector where it can be exposed to rain or moisture, which creates a shock hazard and will reduce life of machine.
POWER DISCONNECT. Turn machine OFF, dis- connect from power supply, and allow impeller to completely stop before leaving machine unat­tended, or doing any maintenance or service.
REGULAR CLEANING.
ing a fire, regularly check/empty collection bags or drum to avoid buildup of fine dust, which can increase risk of fire. Regularly clean surrounding area where machine is operated—excessive dust buildup on overhead lights, heaters, electrical pan­els, or other heat sources will increase risk of fire.
SUSPENDED DUST PARTICLES. To reduce risk
NOT operate in areas where these risks are high, including spaces near pilot lights, open flames, or other ignition sources.
AVOIDING SPARKS. To reduce risk of fire, avoid collecting any metal objects or stones. These can possibly produce sparks when they strike impeller, which can smolder in wood dust for a long time before a fire is detected. If you accidentally cut into wood containing metal, immediately turn OFF dust collector, disconnect from power, and wait for impeller to stop. Then empty bag or drum into approved airtight metal container.
FIRE SUPPRESSION. Only operate dust collector in locations that contain fire suppression system or have fire extinguisher nearby.
STATIC ELECTRICITY. To reduce risk of fire or explosions caused by sparks from static electricity, ground all ducting using grounding wire.
DUST ALLERGIES. Dust from certain woods will cause an allergic reaction. Make sure you know what type of wood dust you will be exposed to in case of an allergic reaction.
Model G0850 (Mfd. Since 01/19)
-9-
SECTION 2: POWER SUPPLY
Before installing the machine, consider the avail­ability and proximity of the required power supply circuit. If an existing circuit does not meet the requirements for this machine, a new circuit must be installed. To minimize the risk of electrocution, fire, or equipment damage, installation work and electrical wiring must be done by an electrician or qualified service personnel in accordance with all applicable codes and standards.
or equipment damage may occur if machine is not properly grounded and connected to power
The full-load current rating is the amperage a machine draws at 100% of the rated output power. On machines with multiple motors, this is the amperage drawn by the largest motor or sum of all motors and electrical devices that might operate at one time during normal operations.
The full-load current is not the maximum amount of amps that the machine will draw. If the machine is overloaded, it will draw additional amps beyond the full-load rating.
If the machine is overloaded for a sufficient length of time, damage, overheating, or fire may result— especially if connected to an undersized circuit. To reduce the risk of these hazards, avoid over­loading the machine during operation and make sure it is connected to a power supply circuit that meets the specified circuit requirements.
For your own safety and protection of
Note: Circuit requirements in this manual apply to
a dedicated circuit—where only one machine will be running on the circuit at a time. If machine will be connected to a shared circuit where multiple machines may be running at the same time, con­sult an electrician or qualified service personnel to ensure circuit is properly sized for safe operation.
This machine is prewired to operate on a power supply circuit that has a verified ground and meets the following requirements:
A power supply circuit includes all electrical equipment between the breaker box or fuse panel in the building and the machine. The power sup­ply circuit used for this machine must be sized to safely handle the full-load current drawn from the machine for an extended period of time. (If this machine is connected to a circuit protected by fuses, use a time delay fuse marked D.)
Availability
Electrocution, fire, shock,
supply.
Full-Load Current Rating
Circuit Requirements for 220V
Nominal Voltage .........20 8V, 220V, 230V, 240V
Cycle .......................................................... 60 Hz
Phase ........................................... Single-Phase
Power Supply Circuit ......................... 30 Amps
Plug/Receptacle ...........................NEMA L6-30
Cord ......... “ S”-Typ e, 3-Wire, 8 AWG, 300 VAC
Full-Load Current Rating at 220V .. 28.6 Amps
-10 -
property, consult an electrician if you are unsure about wiring practices or electrical codes in your area.
Model G0850 (Mfd. Since 01/19)
We do not recommend using an extension cord with this machine. cord, only use it if absolutely necessary and only on a temporary basis.
Extension cords cause voltage drop, which can damage electrical components and shorten motor life. Voltage drop increases as the extension cord size gets longer and the gauge size gets smaller (higher gauge numbers indicate smaller sizes).
Any extension cord used with this machine must be in good condition and contain a ground wire and matching plug/receptacle. Additionally, it must meet the following size requirements:
Improper connection of the equipment-grounding wire can result in a risk of electric shock. The wire with green insulation (with or without yellow stripes) is the equipment-grounding wire. If repair or replacement of the power cord or plug is nec­essary, do not connect the equipment-grounding wire to a live (current carrying) terminal.
Check with a qualified electrician or service per­sonnel if you do not understand these grounding requirements, or if you are in doubt about whether the tool is properly grounded. If you ever notice that a cord or plug is damaged or worn, discon­nect it from power, and immediately replace it with a new one.
Grounding Instructions
This machine MUST be grounded. In the event of certain malfunctions or breakdowns, grounding reduces the risk of electric shock by providing a path of least resistance for electric current.
The power cord and plug specified under “Circuit Requirements for 220V” has an equipment-grounding wire and a ground­ing prong. The plug must only be inserted into a matching receptacle (outlet) that is properly installed and grounded in accordance with all local codes and ordinances (see figure below).
No adapter should be used with plug. If
process. DO NOT connect to power until
on the previous page
L6-30 GROUNDED
LOCKING
RECEPTACLE
Grounding Prong
is Hooked
L6-30
LOCKING
PLUG
Serious injury could occur if you connect machine to power before completing setup
instructed later in this manual.
Current Carrying Prongs
Figure 4. Typical L6-30 plug and receptacle.
Serious injury could occur if you connect machine to power before completing setup process. DO NOT connect to power until instructed later in this manual.
plug does not fit available receptacle, or if machine must be reconnected for use on a different type of circuit, reconnection must be performed by an electrician or qualified service personnel, and it must comply with all local codes and ordinances.
Model G0850 (Mfd. Since 01/19)
Extension Cords
If you must use an extension
Minimum Gauge Size .............................8 AWG
Maximum Length (Shorter is Better).......50 ft.
-11-
SECTION 3: SETUP
This machine was carefully packaged for safe transport. When unpacking, separate all enclosed items from packaging materials and inspect them for shipping damage.
,
please
IMPORTANT:
you are completely satisfied with the machine and have resolved any issues between Grizzly or the shipping agent. You MUST have the original pack-
aging to file a freight claim. It is also extremely helpful if you need to return your machine later.
Keep children and pets away from plastic bags or packing materials shipped with this
get help from other people
The following items are needed, but not included, for the setup/assembly of this machine.
Needed for Setup
This machine presents serious injury hazards to untrained users. Read through this entire manu­al to become familiar with the controls and opera­tions before starting the machine!
Wear safety glasses during the entire setup process!
HEAVY LIF T! Straining or crushing injury may occur from improperly lifting machine or some of its parts. To reduce this risk,
Description Qty
Assistants .......................................................... 2
Safety Glasses ........................ 1 Pair per Person
Open-End Wrench 10mm .................................. 2
Open-End Wrench 12mm .................................. 2
Open-End Wrench Hex Wrench
Phillips Screwdriver #2 ...................................... 1
Retaining Ring Pliers (External, 1mm Pin) ........ 1
Needle Nose Pliers ............................................ 1
Stepladder (8' Min.) ........................................... 1
Lifting Straps or Chains (Rated for 500 lbs.) ..... 2
Forklift or Crane ................................................. 1
Hard Hat ......................................... 1 Per Person
7
1
16" ...................................... 2
16" ................................................ 1
Unpacking
and use a forklift (or other lifting equipment) rated for weight of this machine.
-12-
If items are damaged
call us immediately at (570) 546-9663.
Save all packaging materials until
SUFFOCATION HAZARD!
machine.
Model G0850 (Mfd. Since 01/19)
Inventory
The following is a list of items shipped with your machine. Before beginning setup, lay these items out and inventory them.
If any non-proprietary parts are missing (e.g. a nut or a washer), we will gladly replace them; or for the sake of expediency, replacements can be obtained at your local hardware store.
A
NOTICE
If you cannot find an item on this list, care­fully check around/inside the machine and packaging materials. Often, these items get lost in packaging materials while unpack­ing or they are pre-installed at the factory.
Main Inventory Components (Figure 5) Qty A. Impeller Housing (w/Control Panel
and Filter Brush Motors) ............................. 1
B. Lower Stand Front Leg (Left) ..................... 1
C. Upper Stand Legs (Left, 33 D. Lower Stand Legs (Rear, 35
E. Lower Stand Front Leg (Center) ................. 1
F. Upper Stand Leg (Center, 28 G. Upper Stand Leg (Right Rear, 33 H. Upper Stand Leg (Right Front, 33
I. Lower Stand Front Leg (Right) ................... 1
J. Leg Brace (Left) .......................................... 1
K. Leg Brace (Right) ....................................... 1
L. Vacuum Hose Brackets .............................. 2
M. Base Stand ................................................. 1
N. Canister Filters ........................................... 2
O. Filter Brush Assemblies .............................. 2
P. Cyclone Funnel (Right) ............................... 1
Q. Cyclone Funnel (Left) ................................. 1
R. Intake Barrel (Left) ...................................... 1
S. Intake Barrel (Right) ................................... 1
T. Collection Drum Lid (Left) .......................... 1
U. Collection Drum Lid (Right) ........................ 1
V. Intake Cylinders .......................................... 2
W. Filter Cover Plates ...................................... 2
X. Outer Filter Muffler ..................................... 1
Y. Inner Filter Muffler ...................................... 1
1
4" L) ................ 2
1
2 " L) .............. 2
1
2 " L) ............. 1
1
4" L) ...... 1
1
4" L) ...... 1
M
F
L
G H I
K
O
W
B
N
C DDE
J
Q R S
P
T U
V
X Y
Model G0850 (Mfd. Since 01/19)
Figure 5. Main inventory components.
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Collection Drum (Figure 6) Qty
Z. Collection Drums ........................................ 2
AA. 2" Swivel Casters ....................................... 8
AB. Collection Drum Vacuum Rings ................. 2
AC. Dust Bags (22" x 38") ................................. 2
AD. Collection Drum Handles ........................... 2
Other Inventory (Figure 7) Qty
AE. Collection Drum Lock Handles ................... 2
AF. Filter Bags (17" x 24") ................................. 2
AG Filter Cover Plate Rubber Gaskets ............. 2
AH. Intake Cylinder Rubber Gaskets ................ 2
AI. Filter Bag Clamps ....................................... 2
AJ. Collection Drum Lid Rubber Gaskets ......... 2
AK. Intake Barrel Rubber Gaskets .................... 4
AL. 3" Swivel Casters (Locking) ........................ 2
1
2 " Vacuum Hoses .................................... 2
AM. 1
AN. 3" Swivel Casters ....................................... 3
3
AO. Hose Clamps 1
4" ....................................... 4
Z
AA
AD
AB
AC
Figure 6. Collection drum components (one set
shown as applicable).
AE
AF
AG
AH
Hardware/Fasteners (Figure 8) Qty
1
AP. Hex Bolts AQ. Hex Bolts AR. Hex Bolts AS. Hex Bolts AT. Knob Bolts AU. Knob Bolts
4"-20 x 3⁄4" ................................ 28
1
4"-20 x 1" ................................... 4
5
16"-18 x 3⁄4" ............................. 104
5
16"-18 x 1" ................................ 48
5
16"-18 x 1" ................................ 6
1
4"-20 x 1" ................................ 6
AV. External Retaining Rings 13mm ................. 4
AW. Plastic Retaining Clips ................................ 4
AX. Flat Head Screws 1/4"-20 x 1/2" ................. 4
1
AY. Phillips Head Screws 10-24 x
2 " ............... 4
AZ. Headless Clevis Pins 8 x 17mm ................. 4
BA. E-Clips 7mm ............................................... 8
1
BB. Flat Washers BC. Fender Washers BD. Lock Nuts BE. Hex Nuts BF. Hex Nuts
4" ....................................... 28
5
1
4"-20 ......................................... 8
3
8"-16 ........................................... 8
5
16"-18 ....................................... 24
16" ................................212
BG. Eye Bolts M16-2 x 27, 60D ......................... 4
BH. Lower Center Leg Bracket .......................... 1
BI. Upper Center Leg Bracket .......................... 1
BJ. RF Remote Control .................................... 1
BK. Remote Control Battery Type A27 12V ...... 1
Additional Components (Not Shown) Qty
BL. Filter Brush Cleaning Motors ...................... 2
BM. Control Panel .............................................. 1
AI AJ
AK
AL
AM
AN AO
Figure 7. Other inventory (one set shown as
applicable).
AP AQ AR AS AT AU
AV AW AX AY AZ BA
BB BC BD BE BF
BG BH BJ BKBI
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Figure 8. Hardware/fasteners.
Model G0850 (Mfd. Since 01/19)
Site Considerations
Weight Load
Refer to the of your machine. Make sure that the surface upon which the machine is placed will bear the weight of the machine, additional equipment that may be installed on the machine, and the heaviest work­piece that will be used. Additionally, consider the weight of the operator and any dynamic loading that may occur when operating the machine.
Space Allocation
Consider the largest size of workpiece that will be processed through this machine and provide enough space around the machine for adequate operator material handling or the installation of auxiliary equipment. With permanent installations, leave enough space around the machine to open or remove doors/covers as required by the main­tenance and service described in this manual.
See below for required space allocation.
Physical Environment
Extreme conditions for this type of machinery are
Place this machine near an existing power source.
other hazards. Make sure to leave enough space
Shadows, glare, or strobe effects that may distract or impede the operator must be eliminated.
Machine Data Sheet for the weight
Children or untrained people may be seriously injured by this machine. Only install in an access restricted location.
621/2"
The physical environment where the machine is operated is important for safe operation and lon­gevity of machine components. For best results, operate this machine in a dry environment that is free from excessive moisture, hazardous chemi­cals, airborne abrasives, or extreme conditions.
generally those where the ambient temperature range exceeds 41°–104°F; the relative humidity range exceeds 20%–95% (non-condensing); or the environment is subject to vibration, shocks, or bumps.
Electrical Installation
Make sure all power cords are protected from traffic, material handling, moisture, chemicals, or
around machine to disconnect power supply or apply a lockout/tagout device, if required.
Lighting
Lighting around the machine must be adequate enough that operations can be performed safely.
471/2"
Figure 9. Minimum working clearances.
Model G0850 (Mfd. Since 01/19)
This machine uses a radio-frequency remote controller with a maximum operating range of 50 – 75 feet.
IMPORTANT: While direct line of sight is not required with RF controllers, some thick concrete or steel walls may isolate the dust collector from the RF signal. Double-check dust collector RF reception before finalizing installation.
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