WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#KB19640 PRINTED IN TAIWA N
V1. 0 3.19
Page 2
This manual provides critical safety instructions on the proper setup,
operation, maintenance, and service of this machine/tool. Save this
document, refer to it often, and use it to instruct other operators.
Failure to read, understand and follow the instructions in this manual
may result in fire or serious personal injury—including amputation,
electrocution, or death.
The owner of this machine/tool is solely responsible for its safe use.
This responsibility includes but is not limited to proper installation in
a safe environment, personnel training and usage authorization,
proper inspection and maintenance, manual availability and comprehension, application of safety devices, cutting/sanding/grinding tool
integrity, and the usage of personal protective equipment.
The manufacturer will not be held liable for injury or property damage
from negligence, improper training, machine modifications or misuse.
Some dust created by power sanding, sawing, grinding, drilling, and
other construction activities contains chemicals known to the State
of California to cause cancer, birth defects or other reproductive
harm. Some examples of these chemicals are:
• Lead from lead-based paints.
• Crystalline silica from bricks, cement and other masonry products.
• Arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you
do this type of work. To reduce your exposure to these chemicals:
Work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter
out microscopic particles.
We stand behind our machines! If you have questions or need help, contact us with the information
below. Before contacting, make sure you get the
serial number
machine ID label. This will help us help you faster.
We want your feedback on this manual. What did
you like about it? Where could it be improved?
Please take a few minutes to give us feedback.
Email: manuals@grizzly.com
We are proud to provide a high-quality owner’s
manual with your new machine!
We
instructions, specifications, drawings, and photographs
in this manual. Sometimes we make mistakes, but
our policy of continuous improvement also means
that
you receive is
slightly different than shown in the manual
If you find this to be the case, and the difference
between the manual and machine leaves you
confused or unsure about something
check our
website for an updated version. W
current
manuals and
on our web-
site at
Alternatively, you can call our Technical Support
for help. Before calling, make sure you write down
the
from
the machine ID label (see below). This information
is required for us to provide proper tech support,
and it helps us determine if updated documentation is available for your machine.
INTRODUCTION
Contact Info
and manufacture date from the
Grizzly Technical Support
1815 W. Battlefield
Springfield, MO 65807
Phone: (570) 546-9663
Email: techsupport@grizzly.com
Grizzly Documentation Manager
P.O. Box 2069
Bellingham, WA 98227-2069
Manual Accuracy
made every effort to be exact with the
sometimes the machine
.
,
e post
manual updates for free
www.grizzly.com.
Manufacture Date and Serial Number
Manufacture Date
Serial Number
-2-
Model G0849 (Mfd. Since 01/19)
Page 5
Identification
To reduce your risk of
serious injury, read this
entire manual BEFORE
Become familiar with the names and locations of the features shown below to better understand the
instructions in this manual.
Magnetic Switch
Dust Collection
Motor
Filter Cleaning
Impeller
Housing
8" Dust
Intake Port
Motor
Canister
Filter Cover
Cyclone
Funnel
Collection
Drum Lock
Handle
Collection
Drum
Control Panel
& Remote
Receiver
Canister Filter
Filter Bag
Model G0849 (Mfd. Since 01/19)
using machine.
-3-
Page 6
Controls &
To reduce your risk of
serious injury, read this
entire manual BEFORE
Components
A. Collection Drum Lock Handle: Secures col-
lection drum in position; lift handle to remove
collection drum.
B. Collection Drum Bag: Collect wood chips
and dust during operation.
C. Collection Drum Handle: Allows easy col-
lection drum movement; press handle down
to lock drum to machine.
using machine.
Refer to the following figures and descriptions to
become familiar with the basic controls and components of this machine. Understanding these
items and how they work will help you understand
the rest of the manual and minimize your risk of
injury when operating this machine.
E
D. Dust Collection Drum: Holds up to 35 gal-
lons of wood chips and dust.
E. Filter Cleaning Motor: Rotates brushes
inside canister filter to remove dust cake.
F. Control Panel: Controls main motor and
filter cleaning motor. Refer to Page 36 for
additional details.
G. Remote Control: Provides secondary con-
trol for main motor and filter cleaning motor.
G
F
A
B
C
D
Figure 1. G0849 main function components.
-4-
Figure 2. G0849 control panel and remote
control.
Model G0849 (Mfd. Since 01/19)
Page 7
Machine Data Sheet
MACHINE DATA
SHEET
Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901
Width (side-to-side) x Depth (front-to-back) x Height..................................................................... 56 x 43 x 93-3/4 in.
Footprint (Length x Width)............................................................................................................... 54-1/2 x 31-1/2 in.
Length x Width x Height....................................................................................................................... 65 x 42 x 48 in.
Must Ship Upright................................................................................................................................................... Yes
Electrical:
Power Requirement............................................................................................................ 230V, Single-Phase, 60Hz
Full-Load Current Rating..................................................................................................................................... 22.8A
Power Cord Included.............................................................................................................................................. Yes
Power Cord Length............................................................................................................................................... 10 ft.
Power Cord Gauge......................................................................................................................................... 12 AWG
Included Plug Type.............................................................................................................................................. L6-30
Switch Type...................................................................... Remote Control & Magnetic Switch w/Overload Protection
Motors:
Main
Horsepower................................................................................................................................................ 3 HP
Power Transfer ............................................................................................................................... Direct Drive
Power Transfer ................................................................................................................................. Gear Drive
Model G0849 (Mfd. Since 01/19)
-5-
Page 8
Main Specifications:
Remote-Control ON/OFF Switch w/Filter Auto-Clean Function
Airflow Performance..................................................................................................... 1616 CFM @ 2.0 in. SP
Max Static Pressure (at 0 CFM)............................................................................................................. 14.2 in.
Main Inlet Size............................................................................................................................................. 8 in.
Inlet Adapter Included.................................................................................................................................... No
Machine Collection Capacity At One Time....................................................................................................... 3
Maximum Material Collection Capacity............................................................................................. 55 Gallons
Filter Surface Area................................................................................................................................ 96 sq. ft.
Bag Information
Filter Bag Diameter.................................................................................................................................... 19 in.
Filter Bag Length................................................................................................................................. 23-5/8 in.
Collection Drum Bag Diameter.................................................................................................................. 25 in.
Collection Drum Bag Length...................................................................................................................... 38 in.
Canister Information
Number of Canister Filters................................................................................................................................ 1
Canister Filter Diameter............................................................................................................................. 19 in.
Canister Filter Length.......................................................................................................................... 42-1/2 in.
Impeller Type...................................................................................................................................... Radial Fin
Impeller Size.............................................................................................................................................. 15 in.
Canister............................................................................................................................ Spun Bond Polyester
Country of Origin .............................................................................................................................................. Taiwan
Warranty ........................................................................................................................................................... 1 Year
Approximate Assembly & Setup Time ............................................................................................................. 2 Hours
Serial Number Location ................................................................................................................... Machine ID Label
Sound Rating ..................................................................................................................................................... 83 dB
ISO 9001 Factory .................................................................................................................................................. Yes
Certified by a Nationally Recognized Testing Laboratory (NRTL) ......................................................................... Yes
Features:
Steel Collection Drum with Casters for Easy Dust Disposal
3 HP Class "F" Motor
Dual-Pleated Cartridge Filter with Automatic Cleaning Motor for Maximum Filter Efficiency
Unique Vacuum Equalizer Built into Collection Drum for Use with Disposable Plastic Bags
-6-
Model G0849 (Mfd. Since 01/19)
Page 9
SECTION 1: SAFETY
For Your Own Safety, Read Instruction
Manual Before Operating This Machine
The purpose of safety symbols is to attract your attention to possible hazardous conditions.
This manual uses a series of symbols and signal words intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that
safety messages by themselves do not eliminate danger and are not a substitute for proper
accident prevention measures. Always use common sense and good judgment.
Indicates an imminently hazardous situation which, if not avoided,
WILL result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided,
COULD result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided,
MAY result in minor or moderate injury. It may also be used to alert
against unsafe practices.
Alerts the user to useful information about proper operation of the
NOTICE
machine to avoid machine damage.
Safety Instructions for Machinery
OWNER’S MANUAL. Read and understand this
owner’s manual BEFORE using machine.
TRAINED OPERATORS ONLY. Untrained operators have a higher risk of being hurt or killed.
Only allow trained/supervised people to use this
machine. When machine is not being used, disconnect power, remove switch keys, or lock-out
machine to prevent unauthorized use—especially
around children. Make your workshop kid proof!
DANGEROUS ENVIRONMENTS. Do not use
machinery in areas that are wet, cluttered, or have
poor lighting. Operating machinery in these areas
greatly increases the risk of accidents and injury.
MENTAL ALERTNESS REQUIRED. Full mental
alertness is required for safe operation of machinery. Never operate under the influence of drugs or
alcohol, when tired, or when distracted.
ELECTRICAL EQUIPMENT INJURY RISKS.
You can be shocked, burned, or killed by touching
live electrical components or improperly grounded
machinery. To reduce this risk, only allow qualified
service personnel to do electrical installation or
repair work, and always disconnect power before
accessing or exposing electrical equipment.
DISCONNECT POWER FIRST.
nect machine from power supply BEFORE making adjustments, changing tooling, or servicing
machine. This prevents an injury risk from unintended startup or contact with live electrical components.
EYE PROTECTION. Always wear ANSI-approved
safety glasses or a face shield when operating or
observing machinery to reduce the risk of eye
injury or blindness from flying particles. Everyday
eyeglasses are NOT approved safety glasses.
Always discon-
Model G0849 (Mfd. Since 01/19)
-7-
Page 10
WEARING PROPER APPAREL. Do not wear
clothing, apparel or jewelry that can become
entangled in moving parts. Always tie back or
cover long hair. Wear non-slip footwear to reduce
risk of slipping and losing control or accidentally
contacting cutting tool or moving parts.
HAZARDOUS DUST. Dust created by machinery
operations may cause cancer, birth defects, or
long-term respiratory damage. Be aware of dust
hazards associated with each workpiece material. Always wear a NIOSH-approved respirator to
reduce your risk.
HEARING PROTECTION. Always wear hearing protection when operating or observing loud
machinery. Extended exposure to this noise
without hearing protection can cause permanent
hearing loss.
REMOVE ADJUSTING TOOLS. Tools left on
machinery can become dangerous projectiles
upon startup. Never leave chuck keys, wrenches,
or any other tools on machine. Always verify
removal before starting!
USE CORRECT TOOL FOR THE JOB. Only use
this tool for its intended purpose—do not force
it or an attachment to do a job for which it was
not designed. Never make unapproved modifications—modifying tool or using it differently than
intended may result in malfunction or mechanical
failure that can lead to personal injury or death!
AWKWARD POSITIONS. Keep proper footing
and balance at all times when operating machine.
Do not overreach! Avoid awkward hand positions
that make workpiece control difficult or increase
the risk of accidental injury.
CHILDREN & BYSTANDERS. Keep children and
bystanders at a safe distance from the work area.
Stop using machine if they become a distraction.
GUARDS & COVERS. Guards and covers reduce
accidental contact with moving parts or flying
debris. Make sure they are properly installed,
undamaged, and working correctly BEFORE
operating machine.
FORCING MACHINERY. Do not force machine.
It will do the job safer and better at the rate for
which it was designed.
NEVER STAND ON MACHINE. Serious injury
may occur if machine is tipped or if the cutting
tool is unintentionally contacted.
STABLE MACHINE. Unexpected movement during operation greatly increases risk of injury or
loss of control. Before starting, verify machine is
stable and mobile base (if used) is locked.
USE RECOMMENDED ACCESSORIES. Consult
this owner’s manual or the manufacturer for recommended accessories. Using improper accessories will increase the risk of serious injury.
UNATTENDED OPERATION. To reduce the
risk of accidental injury, turn machine OFF and
ensure all moving parts completely stop before
walking away. Never leave machine running
while unattended.
MAINTAIN WITH CARE. Follow all maintenance
instructions and lubrication schedules to keep
machine in good working condition. A machine
that is improperly maintained could malfunction,
leading to serious personal injury or death.
DAMAGED PARTS. Regularly inspect machine
for damaged, loose, or mis-adjusted parts—or
any condition that could affect safe operation.
Immediately repair/replace BEFORE operating
machine. For your own safety, DO NOT operate
machine with damaged parts!
MAINTAIN POWER CORDS. When disconnecting cord-connected machines from power, grab
and pull the plug—NOT the cord. Pulling the cord
may damage the wires inside. Do not handle
cord/plug with wet hands. Avoid cord damage by
keeping it away from heated surfaces, high traffic
areas, harsh chemicals, and wet/damp locations.
EXPERIENCING DIFFICULTIES. If at any time
you experience difficulties performing the intended operation, stop using the machine! Contact our
Technical Support at (570) 546-9663.
-8-
Model G0849 (Mfd. Since 01/19)
Page 11
Additional Safety for Dust Collectors
To reduce risk of start-
of death or injury caused by explosions or fires, DO
Long-term respiratory damage can occur from using dust collectors without proper use of a
respirator. Fire or explosions can result in smoke inhalation, serious burns, or death—if machine
is used to collect incorrect materials, is operated near potential explosion sources, or ducting is
improperly grounded. Entanglement, amputation, or death can occur if hair, clothing, or fingers
are pulled into the inlet. To reduce the risk of these hazards, operator and bystanders MUST
completely heed the hazards and warnings below.
INTENDED USE. Collecting the wrong materi-
als can result in serious inhalation hazards, fire,
explosions, or machine damage. This machine
is ONLY designed to collect wood dust and chips
from woodworking machines. DO NOT use it to
collect silica, polyurethane, toxic fumes, metal dust
or shavings, lead paint, drywall, asbestos, biohazards, explosive dusts, flammable or combustible
liquids or fumes, nor burning or smoking material.
WEAR A RESPIRATOR. Fine dust that is too
small to be caught in filter will be blown into ambient air. Always wear a NIOSH-approved respirator during operation and for a short time after to
reduce your risk of permanent respiratory damage.
Never collect dust from any hazardous material.
IMPELLER HAZARDS. To reduce risk of entanglement or contact with impeller, DO NOT place
hands, hair, clothing, or tools in or near open dust
collection inlet during operation, and keep small
animals and children away. The powerful suction
could easily pull them into impeller.
HAZARDOUS DUST. Dust exposure created while
using machinery may cause cancer, birth defects,
or long-term respiratory damage. Be aware of dust
hazards associated with each workpiece material,
and always wear a NIOSH-approved respirator.
EMPTYING DUST. When emptying bag or drum,
wear respirator and safety glasses. Empty dust
away from ignition sources and into approved
container.
OPERATING LOCATI ON. To reduce respiratory
exposure to fine dust, locate permanently installed
dust collectors away from working area or in another room. DO NOT place dust collector where it can
be exposed to rain or moisture, which creates a
shock hazard and will reduce life of machine.
POWER DISCONNECT. Turn machine OFF, dis-
connect from power supply, and allow impeller
to completely stop before leaving machine unattended, or doing any maintenance or service.
REGULAR CLEANING.
ing a fire, regularly check/empty collection bags
or drum to avoid buildup of fine dust, which can
increase risk of fire. Regularly clean surrounding
area where machine is operated—excessive dust
buildup on overhead lights, heaters, electrical panels, or other heat sources will increase risk of fire.
SUSPENDED DUST PARTICLES. To reduce risk
NOT operate in areas where these risks are high,
including spaces near pilot lights, open flames, or
other ignition sources.
AVOIDING SPARKS. To reduce risk of fire, avoid
collecting any metal objects or stones. These can
possibly produce sparks when they strike impeller,
which can smolder in wood dust for a long time
before a fire is detected. If you accidentally cut
into wood containing metal, immediately turn OFF
dust collector, disconnect from power, and wait
for impeller to stop. Then empty bag or drum into
approved airtight metal container.
FIRE SUPPRESSION. Only operate dust collector
in locations that contain fire suppression system or
have fire extinguisher nearby.
STATIC ELECTRICITY. To reduce risk of fire or
explosions caused by sparks from static electricity,
ground all ducting using grounding wire.
DUST ALLERGIES. Dust from certain woods will
cause an allergic reaction. Make sure you know
what type of wood dust you will be exposed to in
case of an allergic reaction.
Model G0849 (Mfd. Since 01/19)
-9-
Page 12
power supply page
Before installing the machine, consider the availability and proximity of the required power supply
circuit. If an existing circuit does not meet the
requirements for this machine, a new circuit must
be installed. To minimize the risk of electrocution,
fire, or equipment damage, installation work and
electrical wiring must be done by an electrician or
qualified service personnel in accordance with all
applicable codes and standards.
or equipment damage
may occur if machine is
not properly grounded
and connected to power
The full-load current rating is the amperage a
machine draws at 100% of the rated output power.
On machines with multiple motors, this is the
amperage drawn by the largest motor or sum of all
motors and electrical devices that might operate
at one time during normal operations.
The full-load current is not the maximum amount
of amps that the machine will draw. If the machine
is overloaded, it will draw additional amps beyond
the full-load rating.
If the machine is overloaded for a sufficient length
of time, damage, overheating, or fire may result—
especially if connected to an undersized circuit.
To reduce the risk of these hazards, avoid overloading the machine during operation and make
sure it is connected to a power supply circuit that
meets the specified circuit requirements.
For your own safety and protection of
Note: Circuit requirements in this manual apply to
a dedicated circuit—where only one machine will
be running on the circuit at a time. If machine will
be connected to a shared circuit where multiple
machines may be running at the same time, consult an electrician or qualified service personnel to
ensure circuit is properly sized for safe operation.
A power supply circuit includes all electrical
equipment between the breaker box or fuse panel
in the building and the machine. The power supply circuit used for this machine must be sized to
safely handle the full-load current drawn from the
machine for an extended period of time. (If this
machine is connected to a circuit protected by
fuses, use a time delay fuse marked D.)
This machine is prewired to operate on a power
supply circuit that has a verified ground and meets
the following requirements:
SECTION 2: POWER SUPPLY
Availability
Electrocution, fire, shock,
supply.
Full-Load Current Rating
Circuit Information
property, consult an electrician if you are
unsure about wiring practices or electrical
codes in your area.
Improper connection of the equipment-grounding
wire can result in a risk of electric shock. The
wire with green insulation (with or without yellow
stripes) is the equipment-grounding wire. If repair
or replacement of the power cord or plug is necessary, do not connect the equipment-grounding
wire to a live (current carrying) terminal.
Check with a qualified electrician or service personnel if you do not understand these grounding
requirements, or if you are in doubt about whether
the tool is properly grounded. If you ever notice
that a cord or plug is damaged or worn, disconnect it from power, and immediately replace it with
a new one.
We do not recommend using an extension cord
with this machine.
cord, only use it if absolutely necessary and only
on a temporary basis.
Extension cords cause voltage drop, which can
damage electrical components and shorten motor
life. Voltage drop increases as the extension cord
size gets longer and the gauge size gets smaller
(higher gauge numbers indicate smaller sizes).
Any extension cord used with this machine must
be in good condition and contain a ground wire
and matching plug/receptacle. Additionally, it must
meet the following size requirements:
Grounding Requirements
This machine MUST be grounded. In the event
of certain malfunctions or breakdowns, grounding
reduces the risk of electric shock by providing a
path of least resistance for electric current.
This machine is equipped with a power cord that
has an equipment-grounding wire and a grounding
plug. Only insert plug into a matching receptacle
(outlet) that is properly installed and grounded in
accordance with all local codes and ordinances.
DO NOT modify the provided plug!
No adapter should be used with plug. If
plug does not fit available receptacle, or if
process. DO NOT connect to power until
L6-30 GROUNDED
LOCKING
RECEPTACLE
Grounding Prong
is Hooked
L6-30
LOCKING
PLUG
Serious injury could occur if you connect
machine to power before completing setup
instructed later in this manual.
Current Carrying Prongs
Figure 3. Typical L6-30 plug and receptacle.
machine must be reconnected for use on a
different type of circuit, reconnection must
be performed by an electrician or qualified
service personnel, and it must comply with
all local codes and ordinances.
This machine was carefully packaged for safe
transport. When unpacking, separate all enclosed
items from packaging materials and inspect them
for shipping damage.
,
please
IMPORTANT:
you are completely satisfied with the machine and
have resolved any issues between Grizzly or the
shipping agent. You MUST have the original pack-
aging to file a freight claim. It is also extremely
helpful if you need to return your machine later.
Keep children and pets away
from plastic bags or packing
materials shipped with this
get help from other people
The following items are needed, but not included,
for the setup/assembly of this machine.
Needed for Setup
This machine presents
serious injury hazards
to untrained users. Read
through this entire manual to become familiar with
the controls and operations before starting the
machine!
Wear safety glasses during
the entire setup process!
HEAVY LIF T!
Straining or crushing injury
may occur from improperly
lifting machine or some of
its parts. To reduce this risk,
and use a forklift (or other
lifting equipment) rated for
weight of this machine.
machine to power before completing setup
instructed later in this manual.
-12-
If items are damaged
call us immediately at (570) 546-9663.
Save all packaging materials until
SUFFOCATION HAZARD!
machine.
Model G0849 (Mfd. Since 01/19)
Page 15
Inventory
The following is a list of items shipped with your
machine. Before beginning setup, lay these items
out and inventory them.
If any non-proprietary parts are missing (e.g. a
nut or a washer), we will gladly replace them; or
for the sake of expediency, replacements can be
obtained at your local hardware store.
Main Inventory Components (Figure 4) Qty
A. Impeller Housing (w/Control Panel
and Filter Brush Motor) ............................... 1
B. Lower Stand Front Leg (Left) ..................... 1
C. Upper Stand Legs (Left) ............................. 2
D. Lower Stand Legs (Rear) ........................... 2
E. Upper Stand Leg (Right Rear) ................... 1
F. Upper Stand Leg (Right Front) ................... 1
G. Lower Stand Front Leg (Right) ................... 1
H. Leg Brace (Left) .......................................... 1
I. Vacuum Hose Bracket ................................ 1
J. Leg Brace (Right) ....................................... 1
K. Canister Filter ............................................. 1
L. Base Stand ................................................. 1
M. Filter Brush Assembly ................................ 1
N. Filter Cover ................................................. 1
O. Intake Cylinder ........................................... 1
P. Filter Cover Plate ........................................ 1
Q. Collection Drum Lid .................................... 1
R. Cyclone Funnel .......................................... 1
S. Intake Barrel ............................................... 1
A
B
C
H
K
M
N
D
E
F
I
L
G
J
NOTICE
If you cannot find an item on this list, carefully check around/inside the machine and
packaging materials. Often, these items get
lost in packaging materials while unpacking or they are pre-installed at the factory.
Model G0849 (Mfd. Since 01/19)
O
RS
Figure 4. Main inventory components.
P
Q
-13-
Page 16
Collection Drum (Figure 5) Qty
T. Collection Drum .......................................... 1
U. 2" Swivel Ball Casters ................................ 4
V. Collection Drum Vacuum Ring ................... 1
W. Collection Bag 25" x 38" ............................. 1
AY. Remote Control .......................................... 1
AZ. Remote Control Battery A27 12V ............... 1
AC
AD
AE
AF
AG
AHAI
Figure 6. Additional inventory.
AJAKALAMANAO
APAQARAS
AT
-14-
AUAV
AW
AXAYAZ
Figure 7. Hardware/fasteners.
Model G0849 (Mfd. Since 01/19)
Page 17
Site Considerations
Weight Load
Refer to the
of your machine. Make sure that the surface upon
which the machine is placed will bear the weight
of the machine, additional equipment that may be
installed on the machine, and the heaviest workpiece that will be used. Additionally, consider the
weight of the operator and any dynamic loading
that may occur when operating the machine.
Space Allocation
Consider the largest size of workpiece that will
be processed through this machine and provide
enough space around the machine for adequate
operator material handling or the installation of
auxiliary equipment. With permanent installations,
leave enough space around the machine to open
or remove doors/covers as required by the maintenance and service described in this manual.
See below for required space allocation.
Physical Environment
Extreme conditions for this type of machinery are
Place this machine near an existing power source.
other hazards. Make sure to leave enough space
Shadows, glare, or strobe effects that may distract
or impede the operator must be eliminated.
Machine Data Sheet for the weight
Children or untrained people
may be seriously injured by
this machine. Only install in an
access restricted location.
The physical environment where the machine is
operated is important for safe operation and longevity of machine components. For best results,
operate this machine in a dry environment that is
free from excessive moisture, hazardous chemicals, airborne abrasives, or extreme conditions.
generally those where the ambient temperature
range exceeds 41°–104°F; the relative humidity
range exceeds 20%–95% (non-condensing); or
the environment is subject to vibration, shocks,
or bumps.
Electrical Installation
Make sure all power cords are protected from
traffic, material handling, moisture, chemicals, or
around machine to disconnect power supply or
apply a lockout/tagout device, if required.
Lighting
Lighting around the machine must be adequate
enough that operations can be performed safely.
37"
Figure 8. Minimum working clearances.
Model G0849 (Mfd. Since 01/19)
This machine uses a radio-frequency
remote controller with a maximum
operating range of 50 – 75 feet.
58"
IMPORTANT: While direct line of sight
is not required with RF controllers,
some thick concrete or steel walls may
isolate the dust collector from the RF
signal. Double-check dust collector RF
reception before finalizing installation.
-15-
Page 18
Assembly
The machine must be fully assembled before it
can be operated. Before beginning the assembly
process, refer to
and gather
all
To ensure the assembly process
goes smoothly, first clean any
covered or coated in heavy-duty rust preventative (if
applicable).
3. Position lower front legs in base stand with
flanges facing inside and two threaded bolt
holes above, as shown in Figure 11.
Needed for Setup
listed items.
parts that are
To assemble machine:
1. Install (3) 3" non-locking swivel casters to
1
base stand using (12)
1
and (12)
⁄4" flat washers (see Figure 9).
⁄4"-20 x 3⁄4" hex bolts
x 12
Figure 9. Non-locking swivel casters installed.
4. Secure left and right lower front legs to base
5
stand using (2)
5
⁄16" fender washers per leg (see Figure 11).
⁄16"-18 x 3⁄4" hex bolts and (2)
Finger-tighten for now.
Bolt
Holes
Left
Leg
Right
Leg
Above
Flange
Flanges
Face
Inside
Front
x 4
Figure 11. Lower front legs installed.
5. Attach (2) rear legs (36" long) to base stand
5
with (2)
⁄16"-18 x 3⁄4" hex bolts and (2) 5⁄16"
fender washers per leg (see Figure 12).
Finger-tighten for now.
2. Install (2) 3" locking swivel casters to base
stand using (8)
1
⁄4" flat washers (see Figure 10), then place
1
⁄4"-20 x 3⁄4" hex bolts and (8)
base stand on casters.
x 8
Figure 10. Locking swivel casters installed.
-16 -
Rear
Legs
x 4
Figure 12. Rear legs attached to base stand.
Model G0849 (Mfd. Since 01/19)
Page 19
6. Attach left and right leg braces to lower legs
as shown in Figure 13, and finger-tighten
5
each one using (4)
5
⁄16" fender washers per brace.
(4)
Note: Right leg brace has threaded
⁄16"-18 x 3⁄4" hex bolts and
5
⁄16"-18
bolt hole (circled) to mount control panel.
Left
Leg
Brace
Right Leg
Brace
(w/Bolt Hole)
9. Place right front upper leg in right leg brace
so warning labels face outward, as shown in
5
Figure 15, then attach with (2)
5
hex bolts and (2)
⁄16" fender washers. Finger-
⁄16"-18 x 3⁄4"
tighten for now.
Warning Labels
Face Outward
Right
Front
Upper
Leg
x 2
x 8
Figure 13. Left and right leg braces installed.
7. Find (2) upper left legs (37" long) without
additional threaded holes on narrow edges
and set aside.
Note: The two upper legs (37" long) with
additional threaded holes on narrow edge are
used in Steps 9–10.
5
8. Attach each leg to left leg brace using (2)
3
⁄4" hex bolts and (2) 5⁄16" fender washers
18 x
⁄16"-
(see Figure 14). Finger-tighten for now.
Upper
Left
Legs
Left Leg
x 4
Brace
Figure 15. Right front upper leg installed with
warning labels facing outward.
10. Place right rear upper leg with two threaded
10-24 holes facing forward in right leg brace,
5
then attach using (2)
5
and (2)
⁄16" fender washers (see Figure 16).
⁄16"-18 x 3⁄4" hex bolts
Finger-tighten for now.
Right
Rear
Threaded
10-24 Holes
Upper
Leg
Face Forward
x 2
Figure 16. Right rear upper leg installed with
10-24 threaded holes facing forward.
Figure 14. Upper left legs placed in left leg
brace.
Model G0849 (Mfd. Since 01/19)
-17-
Page 20
Machine is top heavy. DO NOT work under
any load without a secondary support system. To keep machine stable, DO NOT
remove lifting equipment until directed to
do so.
11. Place lifting straps rated for at least 500 lbs.
under impeller housing so that straps sit on
outside of mounting brackets, as shown in
Figure 17.
14. While two assistants align legs below impel-
ler housing, slowly lower it so legs slide into
impeller housing mounting brackets (see
Figure 18).
12. Lift impeller housing enough to clear legs and
base stand (see Figure 17).
IMPORTANT: To avoid damage when hoist-
ing the impeller housing, make sure the lifting
straps are long enough to avoid contacting
the magnetic switch, junction box, and motor.
13. Place base stand under impeller housing as
shown in Figure 17.
Motor &
Magnetic Switch
Impeller
Lifting
Strap
Housing
Mounting
Lifting
Strap
Brackets
Impeller
Lifting
Strap
Housing
Mounting
Lifting
Strap
Brackets
Legs &
Base
Stand
Figure 18. Impeller housing lowered onto legs.
15. Attach impeller housing to each leg with (2)
5
⁄16"-18 x 3⁄4" hex bolts and (2) 5⁄16" fender
washers (see Figure 19).
x 8
Legs &
Base
Stand
FRONT
Figure 17. Lifting strap placement for impeller
housing installation.
-18-
Figure 19. Impeller housing attached to legs.
Model G0849 (Mfd. Since 01/19)
Page 21
16. Final tighten all fasteners installed through
Step 15. Double-check that all are secure.
21. Place gasket on intake barrel flange (see
Figure 22, inset).
17. Remove lifting equipment.
18. Place gasket on intake cylinder flange (see
Figure 20, inset).
19. Attach intake cylinder to impeller housing
5
using (4)
⁄16"-18 x 3⁄4" hex bolts and (4) 5⁄16"
fender washers (see Figure 20).
Gasket
Intake Cylinder
Impeller
Housing
x 4
22. Have assistant hold intake barrel and attach
5
to impeller housing using (12)
5
hex bolts and (12)
⁄16" fender washers (see
⁄16"-18 x 1"
Figure 22). Finger-tighten for now.
Note: Mount intake barrel with dust port
pointing out and away from front of impeller
housing.
Gasket
Intake Barrel
Impeller
Housing
Dust Port
x 12
Figure 20. Intake cylinder installed.
20. Tighten bolts in a star pattern, as shown in
Figure 21.
1
6
45
2
3
Figure 21. Star-pattern fastener tightening
sequence.
Figure 22. Intake barrel attached to impeller
housing.
23. Place gasket on cyclone funnel flange (see
Figure 23, inset).
24. While assistant aligns cyclone funnel so ver-
tical seam faces rear of machine, attach to
5
intake barrel using (12)
5
⁄16" fender washers, and (12) 5⁄16"-18 hex
(24)
⁄16"-18 x 1" hex bolts,
nuts (see Figure 23). Finger-tighten for now.
Gasket
Intake
Barrel
Cyclone
Cyclone
Funnel
x 12
Funnel
Vertical
Seam
Model G0849 (Mfd. Since 01/19)
Figure 23. Cyclone funnel attached to intake
barrel.
-19 -
Page 22
25. Place gasket on collection drum lid, then
5
loosely attach to cyclone funnel using (6)
3
⁄4" hex bolts and (6) 5⁄16" fender washers
18 x
⁄16"-
(see Figure 24).
28. Align holes in collection drum lock handle
with holes in lower legs, then secure drum
lock handle to legs (see Figure 25) using (2)
1
⁄4"-20 x 1" hex bolts and (2) 1⁄4"-20 lock nuts.
26. Secure collection drum lid to lower legs using
5
⁄16"-18 x 3⁄4" hex bolts and (4) 5⁄16" fender
(4)
washers (see Figure 24).
Lower
Leg
Lower
Leg
x 4
x 6
Figure 24. Collection drum lid attached to
cyclone funnel and lower legs.
27. Using a star pattern, as shown in Figure 21
on Page 19, final tighten all hex nuts and hex
bolts installed in Steps 22–25.
Lock Nut
Collection Drum
Lock Handle
x 2
Figure 25. Collection drum lock handle attached
to lower legs.
29. Secure canister filter to impeller housing
5
with (3)
⁄16"-18 x 1" knurled knob bolts (see
Figure 26).
-20-
Canister
Filter
x 3
Figure 26. Canister filter installed.
Model G0849 (Mfd. Since 01/19)
Page 23
30. Loosen set screw inside brush spindle connector, attach filter brush assembly to filter
1
cover plate using (2)
1
screws and (2)
⁄4"-20 lock nuts (see Figure
⁄4"-20 x 1⁄2" flat head
27), then tighten set screw.
Set Screw
34. Secure filter cover plate in a star pattern
5
using (12)
⁄16"-18 x 3⁄4" hex bolts and (12) 5⁄16"
fender washers (see Figure 29).
x 12
x 12
Filter
Cover
Plate
x 2
Filter Brush
Assembly
Figure 27. Filter brush assembly attached to
filter cover plate.
31. Place filter cover plate gasket on top of impeller housing, then slide filter brush assembly
through top of impeller housing opening and
into canister filter.
32. Place mounting bar inside canister filter and
loosely attach bottom of filter brush assem-
1
bly to mounting bar using (2)
1
bolts, (4)
⁄4" flat washers, and (2) 1⁄4"-20 lock
⁄4"-20 x 1" hex
nuts (see Figure 28).
33. Attach mounting bar to canister filter with (2)
1
⁄4"-20 x 1" knob bolts, then tighten hex bolts
and lock nuts to secure filter brush assembly
to mounting bar (see Figure 28).
Filter
Brush
Mounting
Bar
Assembly
Figure 29. Filter cover plate installed.
35. Attach filter brush motor to filter cover plate
1
(see Figure 30). Secure with (4)
1
hex bolts and (4)
⁄4" flat washers.
⁄4"-20 x 3⁄4"
Note: When installing the motor, you may
need to have an assistant rotate the filter
brush assembly from below to help align
the brush shaft and motor spindle. After the
brush shaft and motor spindle engage, turn
the motor bracket until mounting holes align
with the filter cover plate.
36. Tighten (2) set screws on motor spindle (see
Figure 30).
Filter
Brush
Motor
x 4
Figure 28. Bottom of filter brush assembly
attached to canister filter.
Model G0849 (Mfd. Since 01/19)
Set
Screws
Figure 30. Filter brush motor attached to filter
cover plate.
-21-
Page 24
37. With help from an assistant, tilt filter cover
to clear stand base and canister filter, then
lift cover up to impeller housing and secure
5
using (3)
⁄16"-18 x 3⁄4" hex bolts and (3) 5⁄16"
fender washers (see Figure 31).
39. Attach vacuum hose bracket to stand base
5
using (2)
⁄16"-18 x 3⁄4" hex bolts and (2) 5⁄16"
fender washers (see Figure 33).
3
40. Place 1
1
⁄2" vacuum hose, then secure to cyclone
1
⁄4" hose clamp on each end of
funnel port and vacuum hose bracket (see
Figure 33).
x 3
Filter
Cover
Figure 31. Canister filter cover installed.
38. With help from an assistant, place 19" x 393⁄8"
filter bag around bottom of canister filter and
secure with clamp (see Figure 32).
Cyclone
Funnel
Port
Vacuum
Hose
Hose
Bracket
x 2
Figure 33. Vacuum hose connected to hose
bracket and cyclone funnel port.
41. Attach control panel to right leg brace and
front upper leg using (2)
5
and (2)
⁄16" fender washers (see Figure 34).
5
⁄16"-18 x 3⁄4" hex bolts
Clamp
Filter
Bag
-22-
x 2
Figure 32. Filter bag installed.
Figure 34. Control panel attached to right leg
brace.
Model G0849 (Mfd. Since 01/19)
Page 25
42. Secure control panel conduits to upper legs
with (4) plastic retaining clips and (4) 10-24 x
1
⁄2" Phillips head screws (see Figure 35).
x 4
Figure 35. Conduits secured with retaining clips.
45. Attach handle to collection drum and secure
with (2) 13mm external retaining rings (see
Figure 38).
Handle
x 2
43. Install (4) 2" swivel ball casters on bottom of
collection drum and secure each caster with
3
⁄8"-16 hex nut (see Figure 36).
(1)
Figure 36. 2" caster installed on collection drum.
44. Place collection drum vacuum ring inside col-
lection drum, with inside of ring facing down
(see Figure 37).
Figure 38. Installing collection drum handle.
46. Place 25" x 38" collection bag inside collec-
tion drum, rolling top of bag over top of drum.
47. To connect collection drum to machine, lift
drum handle and push drum in to align handle tabs with slots on legs. Push drum handle
down to engage lock handle (see Figure 39).
Note: When collection drum is properly seat-
ed, the drum casters will lift off floor.
Lock Handle
Collection Drum Vacuum Ring
Figure 37. Collection drum vacuum ring
installed.
Model G0849 (Mfd. Since 01/19)
Drum
Handle
Slot
Figure 39. Collection drum secured to machine.
-23-
Page 26
Test Run
Once assembly is complete, test run the machine
to ensure it is properly connected to power and
safety components are functioning correctly.
If you find an unusual problem during the test run,
immediately stop the machine, disconnect it from
power, and fix the problem BEFORE operating the
machine again. The
table in the
SERVICE section of this manual can help.
DO NOT start machine until all preceding
setup instructions have been performed.
Operating an improperly set up machine
ed results that can lead to serious injury,
Serious injury or death can result from
Troubleshooting
The Test Run consists of verifying the following:
1) The main motor powers up and runs correctly,
2) the main motor shuts down correctly, 3) the
filter cleaning brush motors operate correctly, and
4) the remote control functions properly.
using this machine BEFORE understanding
its controls and related safety information.
DO NOT operate, or allow others to operate,
machine until the information is understood.
3. To prevent tripping circuit breaker or sup-
ply fuse, connect machine to dust-collection
system and restrict airflow by partially closing
blast gates to limit motor amperage draw during test run.
Note:If a dust-collection system is not avail-
able, you may also restrict airflow by installing an 8" blast gate or reduction pipe on the
dust port, or by partially blocking the dust
intake port with a wooden board.
4. Stand away from intake port, then press ON
button on control panel (see Figure 40) to
turn dust-collection motor ON.
— Dust Collection Indicator and Power
Indicator should illuminate, and motor
should run smoothly with little or no vibration or rubbing noises.
5. Press OFF button to turn dust-collection
motor OFF (see Figure 40).
— If you suspect any problems, immedi-
ately turn machine OFF and disconnect it
from power. Refer to Troubleshooting on
Page 42. If you cannot resolve the problem, contact our Tech Support at (570)
546-9663 for assistance.
may result in malfunction or unexpect-
death, or machine/property damage.
To test run machine:
1. Clear all setup tools away from machine and
connect to power source.
2. Lock casters so machine will not move.
-24-
ON
Power
Indicator
OFF
Button
Figure 40. G0849 dust-collection motor OFF and
ON buttons and indicator lights.
Model G0849 (Mfd. Since 01/19)
Dust Collection
Button
Indicator
Page 27
6. Press Filter Brush Cleaning ON/OFF
button to turn filter brush motor ON (see
Figure 41).
— Filter Brush Cleaning Indicator should illu-
minate, and filter brush motor should run
smoothly as brushes turn inside filter. The
filter brush motor automatically shuts off
after 1 minute.
Filter Brush
Cleaning
Indicator
Filter Brush
Cleaning
ON/OFF
Button
8. Test remote control operation and functions
(see Figure 42).
Note: If remote control does not operate
when buttons are pressed, remove back
cover and inspect battery installation.
— Press button "A" to turn dust-collection
motor ON.
— Press button "B" to turn dust-collection
motor OFF.
— Press button "C" to turn filter brush motor
ON. Press button "C" again to turn filter
brush motor OFF.
Note: Press button "D" to pair remote control
with RF receiver only if the remote loses its
signal or is replaced. See Pairing Remote Control on Page 41 for information.
Motor OFFCover
Figure 41. G0849 filter brush cleaning controls.
7. Press Filter Brush Cleaning ON/OFF button
again to turn filter brush motor ON.
— Within 1 minute, press Filter Brush
Cleaning ON/OFF button again. Filter
brush motor should turn OFF.
Motor
ON
Filter
Brush
Cleaning
ON/OFF
Figure 42. G0849 remote control functions.
9. Congratulations! The test run is complete.
Model G0849 (Mfd. Since 01/19)
-25-
Page 28
SECTION 4: DESIGNING A SYSTEM
You have many choices regarding main line and
branch line duct material. For best results, use
smooth metal duct for the main line and branch
lines, then use short lengths of flexible hose to
connect each machine to the branch lines.
Plastic duct is also a popular material for home
shops. However, be aware that there is a fire or
explosion hazard if plastic duct material is not
properly grounded to prevent static electrical
buildup (refer to
at the end of
this section)
duct is that it is less efficient per foot than metal.
electrical buildup that can
The popularity of plastic duct is due to the fact
that it is an economical and readily available
product. It is also simple to assemble and easily
sealed against air loss. The primary disadvantage
of plastic duct for dust collection is the inherent
danger of static electrical buildup.
General
Always make sure there are no open flames
or pilot lights in the same room as the dust
collector. There is a risk of explosion if too
much fine dust is dispersed into the air with
an open flame present.
Always guard against static electrical buildup by
grounding all dust collection lines.
The Model G0849 works great as a central system for a small shop or a dedicated dust collector
for large production machines. The dust collector is capable of collecting dust from up to three
machines running simultaneously. Grizzly offers
a complete dust collection system guide book
(Model W1050) entitled Dust Collection Basics.
Duct Material
System Grounding
. Another problem with using plastic
Plastic duct generates static
cause fire or shock. Properly
ground it to reduce this risk.
Plastic Duct
Tips for Optimum Performance
• Avoid using more than 10' of flexible hose on
any ducting line. The ridges inside flexible
hose greatly increase static pressure loss,
which reduces suction performance.
• Keep ducts between the dust collector and
machines as short as possible.
• Keep ducting directional changes to a mini-
mum. The more curved fittings you use, the
greater the loss of suction at the dust-producing machine.
•Gradual directional changes are more effi-
cient than sudden directional changes (i.e.
use 45° elbows in place of 90° elbows whenever possible).
•The simpler the system, the more efficient
and less costly it will be.
-26-
Figure 43. Examples of plastic ducting
components.
Model G0849 (Mfd. Since 01/19)
Page 29
There are a number of options when it comes to
metal duct, but metal duct that is specially manufactured for dust collection is the best choice.
When selecting your metal duct, choose high
quality metal duct with smooth welded internal
seams that will minimize airflow resistance. This
type of duct usually connects to other ducts or
elbows with a simple, self-sealing clamp, is very
quick and easy to assemble, and can be readily dismantled and re-installed in a different configuration. This is especially important if you ever
need to change things around in your shop or add
more tools.
Avoid inferior metal duct that requires you to cut it
to length and snap it together. This type of duct is
time consuming to install because it requires you
to seal all the seams with silicone and screw the
components on the ends with sheet metal screws.
Another disadvantage is the rough internal seams
and crimped ends that unavoidably increase static
pressure loss.
There are also many kinds of pure plastic flexible
hose, such as non-perforated drainage type hose
and dryer vent hose. Drainage type hose, while
being economical, does not quite have the flexibility required for dust collection. The inside of the
duct is also deeply corrugated and can increase
the static pressure loss by as much as 50% over
smooth wall duct. Dryer vent hose, while being
completely flexible, is non-resistant to abrasion
and has a tendency to collapse in a negative
pressure system. We DO NOT recommend using
dryer vent hose in your dust collection system.
If using flex-hose, you should choose one of the
many types that are designed specifically for the
movement of solid particles, i.e. dust, grains,
and plastics. However, the cost of specifically
designed flexible duct can vary greatly. Grizzly
offers polyethylene hose, which is well suited for
the removal of particulate matter, especially sawdust, since it is durable and completely flexible.
Polyethylene is also very economical and available in a wide variety of diameters and lengths for
most applications.
Flexible hose is generally used for short runs,
small shops and at rigid duct-to-tool connections.
There are many different types of flex hose on
the market today. These are manufactured from
materials such as polyethylene, PVC, cloth hose
dipped in rubber and even metal, including steel
and aluminum.
The superior choice here is metal flex hose that is
designed to be flexible, yet be as smooth as possible inside to reduce static pressure loss.
Metal Duct
Advantages of smooth metal duct is its conductivity, efficiency, and that it does not contribute to
static electrical charge build-up. However, static
charges are still produced when dust particles
strike other dust particles as they move through
the duct. Since metal duct is a conductor, it can
be grounded quite easily to dissipate any static
electrical charges.
Figure 44. Examples of smooth metal duct and
components.
Flexible Duct
Figure 45. Example of flexible metal duct.
Model G0849 (Mfd. Since 01/19)
-27-
Page 30
System Design
For the next step, sketch how you will connect
your machines to the dust collector. Consider
these general guidelines for an efficient system:
1.
should be placed nearest to the dust collector
2. Ideally, you should design the duct system to
have the shortest possible main line and sec-
below
layouts.
For most small-to-medium sized shops, you can
design and build the dust collection system yourself without hiring engineers or consultants. We
have included some basic information here to get
you started on a basic design.
If you have a large shop or plan to design a complicated system, we recommend doing additional
research beyond this manual or seeking the help
of an expert.
When designing a successful dust collection system, planning is the most important step. In this
step, sketch a basic layout of your shop, including
space requirements of different machines.
Before you get out your pencil and paper, we recommend you visit our FREE
,
at
Our
and easily design and print a basic shop layout.
Don't worry, non-Grizzly brand machines can be
substituted with Grizzly machines for layout purposes.
After you're finished, make sure to
save your layout for later modification.
Your sketch only needs the basic details of the
shop layout, similar to
ing all your current/planned machines and your
planned placement of the dust collector
Step 1. Decide Who Will Design
Step 3. Sketch a Basic Duct Layout
Machines that produce the most saw dust
(i.e. planers and sanders).
ondary branch ducts. See the figures
for ideas of efficient versus inefficient duct
Step 2. Sketch Your Shop Layout
Workshop Planner
http://www.grizzly.com/workshopplanner.
Workshop Planner will allow you to quickly
Note:
the figure below, includ-
Branch
Line
Ducts
Main
Line Duct
Figure 47. Efficient duct layout.
.
BAD
GOOD
Dust
Collector
Dust
Collector
Figure 46. Basic sketch of shop layout.
-28-
Dust
Collector
Figure 48. Inefficient duct layout.
Model G0849 (Mfd. Since 01/19)
Page 31
3. Directional changes should be kept to a mini-
mum. The more directional change fittings
4.
5.
6.
and less costly it will be.
Since each machine produces a different amount
of sawdust, the requirements for the minimum
amount of CFM to move that sawdust is unique
to the machine (for example, a planer produces
more sawdust than a table saw). Knowing this
required CFM is important to gauging which size
of duct to use.
Refer to the
below for a close estimation of
the airflow each machine requires. Keep in mind
that machines that generate the most sawdust
should be placed closest to the dust collector.
If the machine has multiple dust ports, the total
CFM required is the sum of all ports.
If the machine does not have a built-in dust port,
use
to determine which size of
dust port to install.
Write the required CFM for each machine on your
sketch, as shown in the figure below.
you use directly increases the overall resistance to airflow.
the following table
Gradual directional changes are more effi-
cient than sudden directional changes (i.e.
use the largest corner radius possible when
changing hose or pipe direction).
Each individual branch line should have a
blast gate immediately after the branch to
control suction from one machine to another.
Belt Sander (6" and smaller) .........................2"
Belt Sander (7"-9") ........................................3"
Edge Sander (6" x 80" and smaller) .............. 4"
Edge Sander (6" x 80" and larger) ................ 5"
Drum Sander (24" and smaller) ...............2 x 4"
Drum Sander (24" and larger) .................4 x 4"
Widebelt Sander (18" and smaller) ................ 5"
Widebelt Sander (24"-37" single head) ...2 x 6"
Widebelt Sander (24"-51" double head) .. 5 x 4"
Figure 50. Dust port size and quantity per
average machine.
Machine
Dust Port Size
Approximate
Required CFM
2"100
2.5"150
3"250
4"400
Figure 49. Approximate required airflow for
5"600
6"850
7"1200
8"1600
9"2000
10"2500
machines, based on dust port size.
Model G0849 (Mfd. Since 01/19)
400
Sander
800400
Dust
Collector
600
PlanerShaper
Miter
Saw
100
Planer/
Moulder
250
Table Saw
Jointer
400
Figure 51. CFM requirements labeled for each
machine.
-29-
Page 32
The general rule of thumb for a main line duct is
that the velocity of the airflow must not fall below
3500 FPM.
For small/medium sized shops, using the inlet size
of the dust collector as the main line duct size
will usually keep the air velocity above 3500 FPM
and, depending on your system, will allow you to
keep multiple branches open at one time.
Mark your drawing, as shown in the
below,
but using the inlet size for your dust collector as
the main line.
The general rule of thumb for a branch line duct is
that the velocity of the airflow must not fall below
4000 FPM.
For small/medium sized shops, using the dust
port size from the machine as the branch line duct
size will achieve the correct velocity in most applications. However, if the dust port on the machine
is smaller than 4", make the branch line 4" and
neck the line down right before the dust port.
Note: Systems with powerful dust collectors work
better if multiple blast gates are left open. This
also allows you to run two machines at once.
Experiment with different combinations of blast
gates open/closed to find the best results for your
system.
Write your determined branch line sizes on your
drawing, as shown in the following figure.
Plan the drop downs for each machine, using
blast gates wherever possible to control airflow.
Determining Main Line Duct Size
Planer/
Moulder
JointerSander
400
4"
800400
4"6"
Miter
Saw
100
Planer/
Moulder
JointerSander
400
5"6"7"
250
400
800400
600
figure
Dust
Collector
Miter
Saw
100
Figure 53. Branch line duct sizes labeled.
4"
5"6"7"
4"4"5"
250
Table Saw
400
600
PlanerShaper
Planning Drop Downs
Elbow
Rigid Duct
(Main Line)
Y Branch
Rigid Duct
Dust
Collector
Table Saw
Figure 52. Main line size labeled on sketch.
PlanerShaper
Determining Branch Line Duct Size
-30-
Clamp
Blast Gate
Flexible Duct
To Planer
Figure 54. Drop-down setup.
Model G0849 (Mfd. Since 01/19)
Page 33
In most small/medium shops it is only necessary
to calculate the line with the longest duct length or
the most fittings (operating under the assumption
that if the line with the highest resistance works,
the others will be fine).
To calculate the static pressure of any given
line in the system, follow these steps:
1.
the
2.
pressure loss given in the previous table.
Adding duct work, elbows, branches and any
other components to a duct line increases airflow
resistance (static pressure loss). This resistance
can be minimized by using rigid (smooth)
and gradual curves, as opposed to flexible
and 90˚ elbows.
To help you think about this resistance, imagine
riding a bicycle in a tunnel that is an exact replica
of your duct work. If the inside of the tunnel is very
bumpy (flexible
(90˚ elbows), it will take a lot more effort to travel
from one end to the other.
The purpose of calculating the resistance is to
determine if it is low enough from the machine to
the dust collector to meet the given CFM requirement for the machine. Use the
to
calculate the resistance of duct work.
Multiple Dust Ports
If your machine has multiple dust ports, add the
total CFM given for each dust port size from
the table
Determine Required CFMs
CFM
branch size
dust ports with matching duct sizes.
If two machines will connect to the same branch
line and both will operate at the same time, then
add the required CFM for each machine together
and
to determine the correct branch size
If both machines will never run at the same time,
reference the machine with the biggest dust port
in the table
Y-branch to open/close the line to each machine.
Curve is illustrated in Figure 58. Find 4.4 on
the Static Pressure axis (the amount of total
static pressure loss calculated in Figure 57),
then refer to the closest value on the CFM
axis—approximately 1120 CFM.
The 1120 CFM for the static pressure loss of
the line connected to the router is well above
the 220 CFM requirement of that machine.
Closest
CFM
(1120)
4.4 SP
Loss
Figure 58. CFM for static pressure loss of line
connected to a dust collector & router.
— If the CFM for your static pressure loss
is above the requirement of the machine
connected to the end of that branch line,
then dust collection will most likely be
successful. Congratulations! You've just
designed your own dust system. Refer to
the Accessories section on Page 37 to
start buying the components necessary to
make your system a reality.
-32-
is below the requirement of the machine,
then that line will not effectively collect
the dust. You must then modify some of
the factors in that line to reduce the static
pressure loss. Some of the ways to do
this include 1) installing larger duct, 2)
reducing amount of flexible duct used,
3) increasing machine dust port size, 4)
elbows or replacing them with 45˚ elbows.
Model G0849 (Mfd. Since 01/19)
Page 35
After the system is designed, create a materials
list of all the items you will need to build your dust
collection system. This will make it easy when it
comes time to purchase the materials.
Below is an example of some items that might be
needed. Refer to
for dust collection
components available through g rizzly.com.
G0849 Performance Curve
2750
2500
2250
2000
1750
1500
1250
1000
750
500
250
CFM
3 HP GRIZZLY DUST COLLECTOR PERFORMANCE RESULTS
Max CFM Max SP HPVoltsInlet Impeller
161614.23 HP230V8"15"
Restrictor Plate
Diameter (inch)
Static Pressure
(Inch/H
CFM1616 1511 1280 1010 8054450
The airflow test probe is located 1.5x duct diameter upstream from
the air inlet. Test pipe length is a minimum of 10x duct diameter.
6" Rigid Duct at 20'G73644
4" Rigid Duct at 10'G61622
4" Flex Hose at 5'H72156
6" 45° Y-BranchG73536
4" 45° ElbowG61676
Figure 59. G0849 performance curve chart and
data.
Model G0849 (Mfd. Since 01/19)
-33-
Page 36
System Grounding
Since plastic hose is abundant, relatively inexpensive, easily assembled and air tight, it is a very
popular material for conveying dust from woodworking machines to the dust collector.
We recommend only using short lengths of flexible hose (flex-hose) to connect the woodworking
machine to the dust collector. However, plastic
flex-hose and plastic duct are an insulator, and
dust particles moving against the walls of the
plastic duct create a static electrical buildup. This
charge will build until it discharges to a ground.
If a grounding medium is not available to prevent
static electrical buildup, the electrical charge will
arc to the nearest grounded source. This electrical discharge may cause an explosion and subsequent fire inside the system.
To protect against static electrical buildup inside
a non-conducting duct, a bare copper wire should
be placed inside the duct along its length and
grounded to the dust collector. You must also
confirm that the dust collector is continuously
grounded through the electrical circuit to the electric service panel.
If you connect the dust collector to more than one
machine by way of a non-conducting branching
duct system and blast gates, the system must still
be grounded as mentioned above. We recommend inserting a continuous bare copper ground
Be sure that you extend the bare copper wire down
all branches of the system. Do not forget to connect the wires to each other with wire nuts when
two branches meet at a “Y” or “T” connection.
Ensure that the entire system is grounded. If using
plastic blast gates to direct air flow, the grounding wire must be jumped (see the figure below)
around the blast gate without interruption to the
grounding system.
We also recommend wrapping the outside of all
in your electric service panel.
Plastic Blast
Gate
Metal Duct
Copper
Ground Wire
-34-
Always guard against static electrical build up by
grounding all dust collection lines.
Figure 60. Ground jumper wire when using
plastic blast gates and metal duct.
plastic ducts with bare copper wire to ground
the outside of the system against static electrical
buildup. Wire connections at Y’s and T’s should
be made with wire nuts.
Attach the bare ground wire to each stationary
woodworking machine and attach to the dust
collector frame with a ground screw as shown
in the figure below. Ensure that each machine is
continuously grounded to the grounding terminal
External
Ground Wire
Internal
Ground Wire
Flex
Hose
Figure 61. Flex-hose grounded to machine.
Model G0849 (Mfd. Since 01/19)
Ground
Screw
Page 37
SECTION 5: OPERATIONS
The purpose of this overview is to provide the novice machine operator with a basic understanding
of how the machine is used during operation, so
the
discussed later
in this manual
Due to the generic nature of this overview, it isnot intended to be an instructional guide. To learn
more about specific operations, read this entire
manual,
training from experienced
machine operators
outside of this manual by reading "how-to" books,
trade magazines, or websites.
To reduce your risk of
serious injury, read this
entire manual BEFORE
To reduce risk of eye injury from flying
Operation Overview
machine controls/components
are easier to understand.
seek additional
, and do additional research
General Operation
This cyclone dust collector creates a vortex of
incoming air that extracts heavy wood chips and
large dust particles, and then drops them into the
steel drum below, which is lined with a plastic bag
(see Figure 62).
Canister
Filter
Incoming
Wood
Chips &
Fine Dust
using machine.
chips or lung damage from breathing dust,
always wear safety glasses and a respirator
when operating this machine.
If you are not experienced with this type
of machine, WE STRONGLY RECOMMEND
that you seek additional training outside of
this manual. Read books/magazines or get
formal training before beginning any projects. Regardless of the content in this section, Grizzly Industrial will not be held liable
for accidents caused by lack of training.
Model G0849 (Mfd. Since 01/19)
Wood
Chips
Fine
Dust
Figure 62. Dust collector operation.
The remaining dust travels past the impeller and
is then caught by the canister filter and deposited
in the plastic collection bag below. This spunbond polyester filter catches 99.9% particles from
0.2 to 2 micron in size and larger, and is pleated
to provide maximum surface area for efficient
airflow.
To maintain CFM during heavy dust-collection
operations, a filter brush motor rotates internal
brushes that knock caked-on dust into the plastic
collection bag.
Always lock swivel casters during operation.
-35-
Page 38
Using Controls
Operating Control Panel
Refer to Figure 63 and the following descriptions
to understand the control panel functions.
Operating Remote Control
Refer to Figure 64 and the following descriptions
to understand the remote control functions.
Motor OFFCover
Motor
ON
Filter
Brush
Cleaning
ON/OFF
Figure 64. Remote control functions.
Motor ON Button: Turns main motor ON.
Remote
Pairing
Figure 63. G0849 dust-collection motor controls
and indicators.
During operation, DO NOT start machine,
stop it, then attempt to quickly restart it. If
the magnetic switch does not have enough
time to cool down between startup cycles, it
may overheat and malfunction.
ON Button: Turns main motor ON.
OFF Button: Turns main motor OFF.
Power Indicator: Illuminates when machine is
connected to power.
Dust Collection Indicator: Illuminates when
machine is collecting dust during operation.
Filter Brush Cleaning ON/OFF Button: Manually
turns filter brush motor ON for 1 minute; turns filter
brush motor OFF when pressed again.
Motor OFF Button: Turns main motor OFF.
Filter Brush Cleaning ON/OFF:
— Press button "C" to manually turn filter
brush cleaning motor ON to run for 1
minute.
— Press button "C" again to manually turn
filter brush cleaning motor OFF before 1
minute elapses.
Remote Pairing: Press button "D" to pair remote
control with RF receiver in the control panel if
the remote loses its signal or is replaced (see
Pairing Remote Control on Page 41).
Note: The filter brush cleaning motor starts auto-
matically and runs for 1 minute after 8 hours of
machine use.
Filter Brush Cleaning Indicator: Illuminates
when filter brush motor operates.
-36-
Model G0849 (Mfd. Since 01/19)
Page 39
ACCESSORIES
order online atwww.grizzly.comor call1-800-523-4777
Installing unapproved accessories may
SECTION 6: ACCESSORIES
cause machine to malfunction, resulting in
serious personal injury or machine damage.
To reduce this risk, only install accessories
recommended for this machine by Grizzly.
NOTICE
Refer to our website or latest catalog for
additional recommended accessories.
W1050—Dust Collection Basics Book
This incisive book skillfully guides the woodworker
through all the steps necessary in the design and
construction of an efficient central dust-collection
system and tells you what you need to know for
easy installation. 64 pages.
H7465—8" x 10' Dust Hose
H7465 spiral wire reinforced clear hose allows
easy inspection for locating potential clogs in your
duct system. Uses RH fittings.
Figure 67. H7465 8" Dust Hose.
Figure 65. W1050 Dust Collection Basics Book.
H7219 —8" x 5' Rigid Flex Industrial Dust
Collection Hose
H7219 Rigid Flex Hose with rolled collars provides
just enough flexibility to make difficult connections
while still keeping the inside wall as smooth as
possible.
G6177—4" Metal Blast Gate
G7340—5" Metal Blast Gate
G7358—6" Metal Blast Gate
H5243—7" Metal Blast Gate
H5249—8" Metal Blast Gate
Control airflow and resistance between machines.
These industrial blast gates can take the abuse
of thousands of open and close cycles. Made
specifically for production shops. These metal
industrial dust collection fittings are simply the
best you can find.
G6177
G7358
H5249
G7340
Figure 68. Metal blast gate assortment.
Figure 66. H7219 Rigid Flex Dust Hose.
Model G0849 (Mfd. Since 01/19)
H5234
-37-
Page 40
order online atwww.grizzly.comor call1-800-523-4777
T27422—Viewing Spool 8"
This viewing spool is a section of acrylic glass
with QF ends so you can keep an eye on your
material flow. Makes it a cinch to check for slowdowns or debris! Ends are 22 gauge, 8" opening.
Total length 12.5".
To reduce risk of shock or
accidental startup, always
disconnect machine from
Removing/Replacing
Collection Bag
power before adjustments,
maintenance, or service.
Schedule
For optimum performance from this machine, this
maintenance schedule must be strictly followed.
Ongoing
To maintain a low risk of injury and proper
machine operation, if you ever observe any of the
items below, shut down the machine immediately
and fix the problem before continuing operations:
• Loose mounting bolts.
• Damaged filter canister, cleaning brush com-
ponents, or collection bags.
• Worn or damaged wires.
• Suction leaks.
• Any other unsafe condition.
Monthly Check
• Clean/vacuum dust buildup off machine body
and motor.
Remove and replace the collection bag when it
is about
will be sucked into the intake barrel and passed
through to the canister filter and filter bag. Avoid
allowing this to happen, as it may reduce filter life.
IMPORTANT: To contain wood dust and minimize
exposure risk, firmly tie bag closed.
How quickly the collection bag will fill up and
require replacement is based on the type of work
being done at the time:
•Fine dust from a sander or table saw will
• Curly shavings from a planer or jointer will
Items Needed Qty
Collection Bag T30326 ...................................... 1
To remove and replace collection bag:
1. DISCONNECT MACHINE FROM POWER!
2. Lift collection drum lock handle, then pull
3
⁄4 full. If the bag gets overfilled, the dust
slowly fill the bag.
quickly fill the bag.
drum away from machine (see Figure 73).
Dust exposure created
while using machinery
may cause cancer, birth
defects, or long-term respiratory damage. Always
wear goggles and a NIOSHapproved respirator when
working with the dust collection bags or canisters.
Model G0849 (Mfd. Since 01/19)
Collection Drum
Lock Handle
Collection
Drum
Figure 73. Collection bag components.
-39-
Page 42
3. Firmly tie collecion bag closed for disposal.
4. Place new collection bag in collection drum,
rolling top of bag around top of drum.
Removing/Replacing
Filter Bag
5. To connect collection drum to machine, lift
drum handle and push drum in to align handle tabs with slots on legs. Push drum handle
down to engage lock handle (see Figure 74).
Note: When collection drum is properly seat-
ed, the drum casters will lift off floor.
Lock Handle
Drum
Handle
Slot
Remove and replace the filter bag when it is
about
Items Needed Qty
Filter Bag T28924 .............................................. 1
To remove & replace filter bag:
1. DISCONNECT MACHINE FROM POWER!
2. Release clamp around bottom of canister
IMPORTANT: To contain wood dust and
1
⁄2 full.
filter, then remove filter bag (see Figure 75).
minimize exposure risk, firmly tie bag closed.
Canister
Filter
Clamp
Filter
Bag
Figure 74. Collection drum properly secured to
machine.
Figure 75. Filter bag components.
3. Attach new filter bag around bottom of canis-
ter filter and secure with clamp.
-40-
Model G0849 (Mfd. Since 01/19)
Page 43
Cleaning Canister
Pairing Remote
Filter
The Model G0849 dust collector uses a motordriven brush system to remove dust build-up and
debris from the filter pleats. The filter-cleaning
motor starts automatically and runs for 1 minute
after 8 hours of machine use, but you may also
operate the filter cleaning brush motor manually.
For a more thorough cleaning every few months
under heavy use, wash the filter by hand (see
Washing Canister Filter on Page 44).
Dispose of the filter bag when dust fills it about
1
⁄2 full (see Removing/Replacing Filter Bag on
Page 40).
IMPORTANT: To contain wood dust and minimize
risk of exposure, firmly tie bag closed.
To clean canister filter using motor:
Control
The Model G0849 dust collector uses an RF
remote control to duplicate functions on the
control panel. If the remote loses its signal or is
replaced, pair the remote with the control panel.
To pair remote control with control panel:
1. Remove control panel cover and turn over to
expose circuit board.
2. Press and hold SAVE CODE button until
it beeps, then press and hold button D on
remote control (see Figure 77).
Pairing Button
1. Press Filter Brush Cleaning ON/OFF button to turn motor ON for 1 minute (see
Figure 76).
2. To turn filter-cleaning motor OFF before 1
minute elapses, press Filter Brush Cleaning
ON/OFF button again (see Figure 76).
Filter
Brush
Cleaning
Indicator
Filter
Brush
Cleaning
ON/OFF
Button
Figure 76. Filter cleaning brush controls.
Figure 77. Controls for pairing remote control.
3. Pairing is complete after second audible
beep.
4. Replace control panel cover.
Model G0849 (Mfd. Since 01/19)
-41-
Page 44
SECTION 8: SERVICE
Review the troubleshooting procedures in this section if a problem develops with your machine. If you need
the
serial number and manufacture date of your machine before calling.
replacement parts or additional help with a procedure, call our Technical Support. Note: Please gather
Troubleshooting
Motor & Electrical
SymptomPossible CausePossible Solution
Machine does not
start or a breaker
trips.
Machine stalls or is
underpowered.
Machine has
vibration or noisy
operation.
1. Dust collector not properly connected to
ducting with resistance at the other end.
2. Incorrect power supply voltage/circuit size.
3. Power supply circuit breaker tripped or fuse
blown.
4. Remote control not working.
5. Motor wires connected incorrectly.
6. Wiring open/has high resistance.
7. ON/OFF switch at fault.
8. Start capacitor at fault.
9. Remote receiver at fault.
10. Machine circuit breaker has tripped.
11. Centrifugal switch at fault.
12. Circuit board at fault.
13. Motor at fault.
1. Motor overheated.
2. Dust-collection ducting problem.
3. Canister filter clogged/at fault.
4. Dust collector undersized.
5. Motor wired incorrectly.
6. Run capacitor at fault.
7. Centrifugal switch at fault.
8. Motor bearings at fault.
1. Motor or component loose.
2. Motor fan rubbing on fan cover.
3. Impeller is damaged or unbalanced.
4. Impeller is loose on the motor shaft.
5. Motor bearings at fault.
6. Motor shaft bent.
1. Connect dust collector to ducting with resistance at
the other end (Page 26).
2. Ensure correct power supply voltage/circuit size.
3. Ensure circuit is sized correctly and free of shorts.
Reset circuit breaker or replace fuse.
4. Replace battery; stay in signal range (Page 36).
5. Correct motor wiring connections.
6. Check/fix broken, disconnected, or corroded wires.
7. Inspect/replace remote control/control panel.
8. Test/replace.
9. Inspect/replace.
10. Let motor cool, improve ventilation, and reset;
contact tech support if relay frequently trips.
11. Adjust/replace centrifugal switch if available.
12. Ensure circuit board voltage matches power supply;
Inspect/replace.
13. Test/repair/replace.
1. Allow motor to cool, reset overload if necessary.
2. Clear blockages, seal leaks, use smooth wall duct,
eliminate bends, close other branches (Page 26).
4. Move closer to machine/redesign ducting layout/
upgrade dust collector.
5. Wire motor correctly (Page 46).
6. Test/repair/replace.
7. Adjust/replace centrifugal switch if available.
8. Test by rotating shaft; rotational grinding/loose shaft
requires bearing replacement.
1. Inspect/replace damaged bolts/nuts, and retighten
with thread-locking fluid.
2. Fix/replace fan cover; replace loose/damaged fan.
3. Inspect impeller for damage/replace.
4. Secure impeller; replace motor and impeller as a set
if motor shaft and impeller hub are damaged.
5. Test by rotating shaft; rotational grinding/loose shaft
requires bearing replacement.
6. Test with dial indicator. Replace motor if damaged.
-42-
Model G0849 (Mfd. Since 01/19)
Page 45
Dust Collector Operation
SymptomPossible CausePossible Solution
Dust collector does
not adequately
collect dust or chips;
poor performance.
Dust collector blows
sawdust into the air.
Remote control
does not operate
dust collector.
1. Collection bag is full.
2. Canister filter is clogged/at fault.
3. Ducting blocked/restricted.
4. Dust collector is too far away from the point
of suction, or there are too many sharp
bends in ducting.
5. Lumber is wet and dust is not flowing
smoothly through ducting.
6. Ducting has one or more leaks, or too
many open ports.
7. Not enough open branch lines at one time,
causing a velocity drop in main line.
8. Ducting and ports are incorrectly sized.
or dust collection system is improperly
designed.
9. Dust collector is undersized.
1. Duct clamps or filter bag is not properly
clamped and secured.
2. Cylinder or funnel seals/gaskets are loose
or damaged.
1. Machine is disconnected from power.
2. Remote control battery is weak or dead.
3. Receiver and remote are not registered or
paired.
4. A wall or barrier disrupts the radio
frequency, or controller is too far away.
1. Empty collection bag.
2. Manually run filter cleaning brushes (Page 36);
wash or replace canister filter (Page 44).
3. Unblock restriction in ducting. A plumbing snake
may be necessary.
4. Relocate dust collector closer to point of suction;
remove sharp bends in ducting.
5. Process lumber with less than 20% moisture
content.
6. Seal/eliminate all ducting leaks; close unused lines
with blast gate.
7. Open 1 or 2 more blast gates to different branch
lines to increase main line velocity.
8. Install correctly sized ducts and fittings (Page 26).
9. Install a larger dust collector.
1. Re-secure ducts and filter bag, making sure duct
and bag clamp are tight.
2. Retighten all mounting and sealing points; replace
damaged seals/gaskets.
1. Verify machine is connected to power source.
2. Replace battery.
3. Pair remote with receiver (Page 41).
4. Move machine away from barrier; use remote within
75' of machine.
Model G0849 (Mfd. Since 01/19)
-43-
Page 46
Washing Canister
Removing/Replacing
Filter
For a more thorough cleaning every few months
under heavy use, wash the filter by hand.
To wash canister filter by hand:
1. DISCONNECT MACHINE FROM POWER!
2. Remove canister filter (see Removing/
Replacing Canister Filter on This Page).
3. Rinse filter outside under warm water.
IMPORTANT: DO NOT use a pressure wash-
er to clean the filter, or compressed air to dry
it. High pressure will damage filter fibers.
4. Allow filter to air dry only.
Note: Do not leave filter in the sun to dry or
apply heat to speed the process; heat exposure can damage your filter.
5. Re-install canister filter.
Canister Filter
Dust exposure created
while using machinery
may cause cancer, birth
defects, or long-term respiratory damage. Always
wear goggles and a NIOSHapproved respirator when
working with the dust collection bags or canisters.
If the canister filter is clogged or dirty and cleaning
it does not improve dust-collection performance,
replace the canister filter.
Items Needed Qty
An Assistant ...................................................... 1
Wrench or Socket 10mm ................................... 1
Wrench or Socket 12mm ................................... 1
3. Release clamp, then remove filter bag (see
Figure 78).
6. Twist canister counterclockwise, then lower it
past filter brush assembly to remove.
IMPORTANT: To contain wood dust and
minimize risk of exposure, firmly tie bag
closed for disposal.
5
4. With help from an assistant, remove (3)
3
⁄4" hex bolts and (3) 5⁄16" fender washers
18 x
⁄16"-
securing filter cover to impeller housing, then
lower and remove cover (see Figure 78).
x 3
Filter Cover
Clamp
Filter Bag
7. Vacuum loose dust from inside impeller
housing and on machine.
8. To install canister filter, lift it around filter
brush assembly. While lifting canister filter,
have assistant work below to align filter brush
assembly spindle with bearing in mounting
bar (see Figure 80).
Mounting
Bar
Bearing
Filter Brush
Assembly Spindle
Figure 78. Location of filter bag and filter cover.
5
5. Loosen (3)
⁄16"-18 x 1" knurled knob bolts
that secure canister filter to impeller housing
(see Figure 79).
x 3
Figure 79. Canister filter fasteners.
Figure 80. Alignment points for filter brush
assembly and canister filter.
9. With canister filter sitting flush against impel-
These pages are current at the time of printing. However, in the spirit of improvement, we may make changes to the electrical systems of future machines. Compare the manufacture date of your machine to the one
number and manufacture date of your
machine before calling. This information can be found on the main machine label.
machine
SECTION 9: WIRING
stated in this manual, and study this section carefully.
If there are differences between your machine and what is shown in this section, call Technical Support at
(570) 546-9663 for assistance BEFORE making any changes to the wiring on your machine. An updated
wiring diagram may be available. Note:Please gather the serial
Wiring Safety Instructions
SHOCK HAZARD. Working on wiring that is con-
nected to a power source is extremely dangerous.
Touching electrified parts will result in personal
injury including but not limited to severe burns,
electrocution, or death. Disconnect the power
from the machine before servicing electrical components!
MODIFICATIONS. Modifying the wiring beyond
what is shown in the diagram may lead to unpredictable results, including serious injury or fire.
This includes the installation of unapproved aftermarket parts.
WIRE CONNECTIONS. All connections must
be tight to prevent wires from loosening during
machine operation. Double-check all wires disconnected or connected during any wiring task to
ensure tight connections.
CIRCUIT REQUIREMENTS. You MUST follow
the requirements at the beginning of this manual
when connecting your machine to a power source.
WIRE/COMPONENT DAMAGE. Damaged wires
or components increase the risk of serious personal injury, fire, or machine damage. If you notice
that any wires or components are damaged while
performing a wiring task, replace those wires or
components.
MOTOR WIRING. The motor wiring shown in
these diagrams is current at the time of printing
but may not match your machine. If you find this
to be the case, use the wiring diagram inside the
motor junction box.
CAPACITORS/INVERTERS. Some capacitors
and power inverters store an electrical charge for
up to 10 minutes after being disconnected from
the power source. To reduce the risk of being
shocked, wait at least this long before working on
capacitors.
EXPERIENCING DIFFICULTIES. If you are experiencing difficulties understanding the information
included in this section, contact our Technical
Support at (570) 546-9663.
The photos and diagrams
included in this section are
best viewed in color. You
can view these pages in
color at www.grizzly.com.
-46-
Model G0849 (Mfd. Since 01/19)
Page 49
Electrical Components
Figure 81. Motor nameplate.
Figure 84. Filter brush cleaning motor (shown
upside down for clarity).
Figure 82. Motor junction box.
Figure 83. Motor start capacitor (left) and run
capacitor (right).
Contactor
Overload
Relay
Figure 85. Magnetic switch contactor and
overload relay.
Model G0849 (Mfd. Since 01/19)
Figure 86. Control panel circuit board.
READ ELECTRICAL SAFETY
ON PAGE 46!
-47-
Page 50
may not match your
wiring diagram inside
Wiring Diagram
The motor wiring shown
here is current at the
time of printing, but it
A1
L1
A2
L3
MAIN MOTOR
machine. Always use the
1L1 3L213NO
CONTACTOR
NHD C-12D10
2T1 4T2 6T3 14NO
17
18
5L3
OL RELAY
NHD NTH21
17-21A
2PE
21
20
989796
2V14V26V3
R
O R
MAGNETIC
SWITCH
NHD MS-12D
the motor junction box.
PE
Run
Capacitor
A2
A2
95
95
35uF
400VAC
Ground
Start
Capacitor
250MFD
250VAC
+V
-V
+V
-V
24VDC Filter Brush
Cleaning Motor
WARNING!
SHOCK HAZARD!
Disconnect power
before working on
wiring.
Ground
X
Hot
G
Y
230 VAC
L6-30 PLUG
-48-
Hot
READ ELECTRICAL SAFETY
ON PAGE 46!
INVERTER
MEAN WELL LRS-100-24
L N-V+V
N
LE
N
L
Control Panel
(Interior)
-VN L
AC
MOTOR_2 MOTOR_1
INPUT
INVERTERTEPCF-124D1M
+V
ADJ
ANT1
JY17358AR-V1.1822-REV0
3 4
Circuit Board
Control Panel
(Viewed From Rear)
Model G0849 (Mfd. Since 01/19)
Page 51
4
55
3
SECTION 10: PARTS
Main
89
8
10
58
53
10
54
55
10
2
9
9
9
9
10
9
18
69
70
10
17
10
91
10
52
52-1
52-4
52-5
9
58
52-6
52-7
52-852-9
163
166
166-2
166-1166-3
10
63
9
9
64
55
10
9
9
9
9
10
10
9
158
167
52-352-2
10
9
115
4
153
150
149
116
117
118
119
73
140
120
140
121
124
121-1
121-2
74
120
140
121
140
9
10
55
9
142
3
148
17
73
80
10
9
85
9
10
86
98
102
101
117
145
3
118
103
104
105
11
10
9
10
10
169
170
113
156
10
9
157
A
C
157-1
112
9
82
112
B
D
168
39
10
9
49
171
172
9
34
9
12
23
9
9
9
9
10
10
90
23
10
33
9
9
3
58
5
5
4
9
3
2
10
1
9
10
3
4
10
9
109
96
95
99
97
100
93
94
106
9
10
173
Model G0849 (Mfd. Since 01/19)
BUY PARTS ONLINE AT GRIZZLY.COM !
Scan QR code to visit our Parts Store.
-49-
Page 52
REF PART #DESCRIPTIONREF PART #DESCRIPTION
Main Parts List
We do our best to stock replacement parts when possible, but we cannot guarantee that all parts shown
are available for purchase. Call (800) 523-4777 or visit www.grizzly.com/parts to check for availability.
1P0849001STAND BASE 96P0849096PHLP HD SCR 10-24 X 5/8
2P0849002CASTER 3" SWIVEL (LOCKING)97P0849097DRUM WINDOW 172 X 210MM ACRYLIC
3P0849003FLAT WASHER 1/498P0849098COLLECTION DRUM VACUUM RING
4P0849004HEX BOLT 1/4-20 X 3/499P0849099COLLECTION DRUM HANDLE
5P0849005CASTER 3" SWIVEL100P0849100EXT RETAINING RING 13MM
8P0849008TUBE END PLUG101P0849101CANISTER FILTER 19" X 42-1/2"
9P0849009FENDER WASHER 5/16102P0849102KNURLED KNOB BOLT 5/16-18 X 1
10P0849010HEX BOLT 5/16-18 X 3/4103P0849103FILTER SEALING BAND
11P0849011LOWER FRONT LEG (LEFT) 104P0849104BAG CLAMP 19-5/8"
12P0849012LEG BRACE (LEFT) 105P0849105FILTER BAG 19" X 39-3/8"
17P0849017UPPER LEG (LEFT)106P0849106FILTER BARREL
18P0849018IMPELLER HOUSING 109P0849109VACUUM HOSE BRACKET
23P0849023LOWER LEG (REAR)112P0849112HOSE CLAMP 1-3/4"
33P0849033LOWER FRONT LEG (RIGHT)113P0849113VACUUM HOSE 1-1/2" X 43-1/4"
34P0849034LEG BRACE (RIGHT)115P0849115FLAT HD SCR 1/4-20 X 1-1/4
39P0849039UPPER FRONT LEG (RIGHT)116P0849116BRUSH SPINDLE CONNECTOR
49P0849049UPPER REAR LEG (RIGHT) 117P0849117PILLOW BLOCK BEARING
52P0849052MOTOR 3HP 230V 1-PH118P0849118LOCK NUT 1/4-20
52-1 P0849052-1 MOTOR FAN COVER119P0849119BRUSH SPINDLE
52-2 P0849052-2 MOTOR FAN120P0849120STUD-FT 1/4-20 X 10
52-3 P0849052-3 MOTOR JUNCTION BOX121P0849121BRUSH BRACKET
52-4 P0849052-4 S CAPACITOR 250M 250V 1-3/4 X 3-1/2121-1 P0849121-1 SET SCREW M8-1.25 X 8 HOLLOW TIP
52-5 P0849052-5 R CAPACITOR 35M 400V 1-3/4 X 3-1/2121-2 P0849121-2 PLASTIC TIP 6MM
52-6 P0849052-6 CONTACT PLATE124P0849124FILTER BRUSH (PVC)
52-7 P0849052-7 CENTRIFUGAL SWITCH140P0849140HEX NUT 1/4-20
52-8 P0849052-8 BALL BEARING 6203ZZ (FRONT)142P0849142HEX BOLT 1/4-20 X 1
52-9 P0849052-9 BALL BEARING 6205ZZ (REAR)145P0849145FILTER BRUSH BASE
53P0849053MOTOR MOUNT GASKET 195 MM148P0849148KNOB BOLT 1/4-20 X 3/4, 6-LOBE D1-5/16
54P0849054IMPELLER COVER 149P0849149FILTER COVER PLATE GASKET 445MM
55P0849055HEX BOLT 5/16-18 X 1150P0849150FILTER COVER PLATE
58P0849058LOCK NUT 5/16-18153P0849153FILTER BRUSH MOTOR 19.2W 24VDC
63P0849063IMPELLER 15"156P0849156CONTROL PANEL BRACKET
64P0849064IMPELLER WASHER 5/16 X 1-3/16 X 3/32157P0849157CONTROL PANEL
69P0849069INTAKE CYLINDER GASKET 317 MM157-1 P0849157-1 REMOTE CONTROL
70P0849070INTAKE CYLINDER 158P0849158CONTROL PANEL CORD 20G 5W 48"
73P0849073INTAKE BARREL GASKET 570 MM163P0849163MAGNETIC SWITCH BRACKET
74P0849074INTAKE BARREL 166P0849166MAGNETIC SWITCH MHD IP54 220V
80P0849080CYCLONE FUNNEL 166-1 P0849166-1 CONTACTOR MHD C-12D10 220V
82P0849082HEX NUT 5/16-18166-2 P0849166-2 OL RELAY MHD NTH21 17-21A
85P0849085CYCLONE FUNNEL GASKET 284 MM166-3 P0849166-3 MAGNETIC SWITCH COVER
86P0849086COLLECTION DRUM LID 167P0849167POWER CORD 12G 3W 72" L6-30P
89P0849089COLLECTION DRUM LOCK HANDLE 168P0849168STRAIN RELIEF TYPE-6 PG13.5
90P0849090HEX BOLT 1/4-20 X 1169P0849169CONDUIT 3/8" X 42"
91P0849091LOCK NUT 1/4-20170P0849170CONDUIT 1/2" X 48"
93P0849093HEX NUT 3/8-16171P0849171PLASTIC RETAINING CLIP
94P0849094CASTER 2" SWIVEL BALL 3/8-16 X 1-1/2"172P0849172PHLP HD SCR 10-24 X 1/2
95P0849095COLLECTION DRUM 35-GAL.173P0849173COLLECTION BAG 25-1/4" X 37-1/2"
To reduce the risk of serious injury when using this machine:
1. Read and understand owner’s manual before operating.
2. Always wear approved eye protection, hearing protection, and respirator.
3. Only plug power cord into a grounded outlet.
4. Only use this machine to collect wood dust/chips—never use to collect glass, metal, liquids,
5. Always disconnect power before servicing or cleaning.
6. Do not expose to rain or use in wet areas.
7. Keep hands, long hair, and loose clothing away from inlet.
8. Never leave machine unattended during operation.
9. Do not use if cord, plug, or any other electrical equipment becomes damaged—promptly
repair!
10. Do not use without dust bag, canister, or filters in place.
11. Do not connect cord to power supply with wet hands.
Date
12. Grasp and pull the plug, not the cord, when unplugging.
13. Always wear a respirator when emptying bags or canisters.
14. Do not modify machine in any way.
S/N
15. Prevent unauthorized use by children or untrained users; disable machine when unattended.
MODEL G0849
3 HP CYCLONE DUST COLLECTOR
WARNING!
asbestos, silica, animal parts, biohazards, burning material/ashes, etc.
202
202
211
Safety labels help reduce the
risk of serious injury caused
by machine hazards. If any
label comes off or becomes
unreadable, the owner of this
machine MUST replace it in
the original location before
resuming operations. For
replacements, contact (800)
523-4777 or www.grizzly.com.
210
209
208
207
WARNING!
To reduce risk of death
or serious injury, read
manual BEFORE using
machine.
To get a new manual,
call (800) 523-4777 or
go to www.grizzly.com.
DISCONNECT
POWER BEFORE
ADJUSTMENTS,
MAINTENANCE, OR
SERVICE.
WARNING!
EYE/LUNG INJURY
HAZARD!
Always wear safety
glasses and a
respirator when
using this machine.
HEARING LOSS
HAZARD!
Always wear hearing
protection when
using this machine!
206
205
203
202
FILTER BRUSH
CLEANING
INDICATOR
POWER
INDICATOR
OFFON
POWER
204
FILTER
BRUSH
CLEANING
ON/OFF
DUST
COLLECTION
INDICATOR
201P0849201MACHINE ID LABEL208P0849208GLASSES/RESPIRATOR LABEL
202P0849202ELECTRICITY LABEL, SMALL209P0849209UNPLUG 220V WARNING LABEL
203P0849203CONTROL PANEL LABEL210P0849210READ MANUAL WARNING LABEL
204P0849204REMOTE CONTROL LABEL211P0849211ELECTRICITY LABEL, LARGE
205P0849205TOUCH-UP PAINT, GRIZZLY GREEN212P0849212MODEL NUMBER LABEL
206P0849206TOUCH-UP PAINT, GRIZZLY PUTTY213P0849213GRIZZLY.COM LABEL
207P0849207HEARING WARNING LABEL
Model G0849 (Mfd. Since 01/19)
BUY PARTS ONLINE AT GRIZZLY.COM !
Scan QR code to visit our Parts Store.
-51-
Page 54
-52-
Model G0849 (Mfd. Since 01/19)
Page 55
WARRANTY & RETURNS
Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from
the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse,
negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole written warranty
and any and all warranties that may be implied by law, including any merchantability or fitness, for any particular purpose, are hereby limited to the duration of this written warranty. We do not warrant or represent
that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants.
In no event shall Grizzly’s liability under this warranty exceed the purchase price paid for the product and
any legal actions brought against Grizzly shall be tried in the State of Washington, County of Whatcom.
We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, special,
or consequential damages arising from the use of our products.
The manufacturers reserve the right to change specifications at any time because they constantly strive to
achieve better quality equipment. We make every effort to ensure that our products meet high quality and
durability standards and we hope you never need to use this warranty.
In the event you need to use this warranty, contact us by mail or phone and give us all the details. We will
then issue you a “Return Number,’’ which must be clearly posted on the outside as well as the inside of
the carton. We will not accept any item back without this number. Proof of purchase must accompany the
merchandise.
Please feel free to write or call us if you have any questions about the machine or the manual.
Thank you again for your business and continued support. We hope to serve you again soon.
To
warranty-card
registration page
take advantage of this warranty, you must register it at https://www.grizzly.com/secureforms/
, or you can scan the QR code below to be automatically directed to our warranty
. Enter all applicable information for the product.
WARRANTY
Page 56
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