Grizzly G0849 Owner's Manual

Page 1
MODEL G0849 3 HP
CYCLONE DUST COLLECTOR
OWNER'S MANUAL
265752
COPYRIGHT © MARCH, 2019 BY GRIZZLY INDUSTRIAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#KB19640 PRINTED IN TAIWA N
V1. 0 3.19
Page 2
This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators.
Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.
The owner of this machine/tool is solely responsible for its safe use. This responsibility includes but is not limited to proper installation in a safe environment, personnel training and usage authorization, proper inspection and maintenance, manual availability and compre­hension, application of safety devices, cutting/sanding/grinding tool integrity, and the usage of personal protective equipment.
The manufacturer will not be held liable for injury or property damage from negligence, improper training, machine modifications or misuse.
Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
Lead from lead-based paints.
Crystalline silica from bricks, cement and other masonry products.
Arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: Work in a well ventilated area, and work with approved safety equip­ment, such as those dust masks that are specially designed to filter out microscopic particles.
Page 3
Table of Contents
INTRODUCTION ............................................................................................................................... 2
Contact Info ................................................................................................................................ 2
Manual Accuracy ........................................................................................................................ 2
Identification ............................................................................................................................... 3
Controls & Components ............................................................................................................. 4
Machine Data Sheet ................................................................................................................... 5
SECTION 1: SAFETY ....................................................................................................................... 7
Safety Instructions for Machinery ............................................................................................... 7
Additional Safety for Dust Collectors ......................................................................................... 9
SECTION 2: POWER SUPPLY ...................................................................................................... 10
SECTION 3: SETUP ....................................................................................................................... 12
Needed for Setup ..................................................................................................................... 12
Unpacking ................................................................................................................................ 12
Inventory ................................................................................................................................... 13
Site Considerations .................................................................................................................. 15
Assembly .................................................................................................................................. 16
Test Run ................................................................................................................................... 24
SECTION 4: DESIGNING A SYSTEM ........................................................................................... 26
General ..................................................................................................................................... 26
Duct Material ............................................................................................................................ 26
System Design ......................................................................................................................... 28
System Grounding.................................................................................................................... 34
SECTION 5: OPERATIONS ........................................................................................................... 35
Operation Overview.................................................................................................................. 35
General Operation .................................................................................................................... 35
Using Controls .......................................................................................................................... 36
SECTION 6: ACCESSORIES ......................................................................................................... 37
SECTION 7: MAINTENANCE......................................................................................................... 39
Schedule .................................................................................................................................. 39
Removing/Replacing Collection Bag ........................................................................................ 39
Removing/Replacing Filter Bag ................................................................................................ 40
Cleaning Canister Filter ............................................................................................................ 41
Pairing Remote Control ............................................................................................................ 41
SECTION 8: SERVICE ................................................................................................................... 42
Troubleshooting ........................................................................................................................ 42
Washing Canister Filter ............................................................................................................ 44
Removing/Replacing Canister Filter ......................................................................................... 44
SECTION 9: WIRING ...................................................................................................................... 46
Wiring Safety Instructions ........................................................................................................ 46
Electrical Components ............................................................................................................. 47
Wiring Diagram......................................................................................................................... 48
SECTION 10: PARTS ..................................................................................................................... 49
Main .......................................................................................................................................... 49
Labels & Cosmetics ................................................................................................................. 51
WARRANTY & RETURNS ............................................................................................................. 53
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We stand behind our machines! If you have ques­tions or need help, contact us with the information below. Before contacting, make sure you get the
serial number
machine ID label. This will help us help you faster.
We want your feedback on this manual. What did you like about it? Where could it be improved? Please take a few minutes to give us feedback.
Email: manuals@grizzly.com
We are proud to provide a high-quality owner’s manual with your new machine!
We
instruc­tions, specifications, drawings, and photographs in this manual. Sometimes we make mistakes, but our policy of continuous improvement also means that
you receive is
slightly different than shown in the manual
If you find this to be the case, and the difference between the manual and machine leaves you confused or unsure about something
check our
website for an updated version. W
current
manuals and
on our web-
site at
Alternatively, you can call our Technical Support for help. Before calling, make sure you write down the
from the machine ID label (see below). This information is required for us to provide proper tech support, and it helps us determine if updated documenta­tion is available for your machine.
INTRODUCTION
Contact Info
and manufacture date from the
Grizzly Technical Support
1815 W. Battlefield Springfield, MO 65807 Phone: (570) 546-9663
Email: techsupport@grizzly.com
Grizzly Documentation Manager
P.O. Box 2069
Bellingham, WA 98227-2069
Manual Accuracy
made every effort to be exact with the
sometimes the machine
.
,
e post
manual updates for free
www.grizzly.com.
Manufacture Date and Serial Number
Manufacture Date
Serial Number
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Model G0849 (Mfd. Since 01/19)
Page 5
Identification
To reduce your risk of serious injury, read this entire manual BEFORE
Become familiar with the names and locations of the features shown below to better understand the instructions in this manual.
Magnetic Switch
Dust Collection
Motor
Filter Cleaning
Impeller Housing
8" Dust
Intake Port
Motor
Canister
Filter Cover
Cyclone
Funnel
Collection
Drum Lock
Handle
Collection
Drum
Control Panel
& Remote
Receiver
Canister Filter
Filter Bag
Model G0849 (Mfd. Since 01/19)
using machine.
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Page 6
Controls &
To reduce your risk of serious injury, read this entire manual BEFORE
Components
A. Collection Drum Lock Handle: Secures col-
lection drum in position; lift handle to remove collection drum.
B. Collection Drum Bag: Collect wood chips
and dust during operation.
C. Collection Drum Handle: Allows easy col-
lection drum movement; press handle down to lock drum to machine.
using machine.
Refer to the following figures and descriptions to become familiar with the basic controls and com­ponents of this machine. Understanding these items and how they work will help you understand the rest of the manual and minimize your risk of injury when operating this machine.
E
D. Dust Collection Drum: Holds up to 35 gal-
lons of wood chips and dust.
E. Filter Cleaning Motor: Rotates brushes
inside canister filter to remove dust cake.
F. Control Panel: Controls main motor and
filter cleaning motor. Refer to Page 36 for additional details.
G. Remote Control: Provides secondary con-
trol for main motor and filter cleaning motor.
G
F
A
B
C
D
Figure 1. G0849 main function components.
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Figure 2. G0849 control panel and remote
control.
Model G0849 (Mfd. Since 01/19)
Page 7
Machine Data Sheet
MACHINE DATA
SHEET
Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901
MODEL G0849 3 HP CYCLONE DUST COLLECTOR
Product Dimensions:
Weight.............................................................................................................................................................. 452 lbs.
Width (side-to-side) x Depth (front-to-back) x Height..................................................................... 56 x 43 x 93-3/4 in.
Footprint (Length x Width)............................................................................................................... 54-1/2 x 31-1/2 in.
Shipping Dimensions:
Type...................................................................................................................................................... Wooden Crate
Content........................................................................................................................................................... Machine
Weight.............................................................................................................................................................. 585 lbs.
Length x Width x Height....................................................................................................................... 65 x 42 x 48 in.
Must Ship Upright................................................................................................................................................... Yes
Electrical:
Power Requirement............................................................................................................ 230V, Single-Phase, 60Hz
Full-Load Current Rating..................................................................................................................................... 22.8A
Minimum Circuit Size.............................................................................................................................................. 30A
Connection Type....................................................................................................................................... Cord & Plug
Power Cord Included.............................................................................................................................................. Yes
Power Cord Length............................................................................................................................................... 10 ft.
Power Cord Gauge......................................................................................................................................... 12 AWG
Plug Included.......................................................................................................................................................... Yes
Included Plug Type.............................................................................................................................................. L6-30
Switch Type...................................................................... Remote Control & Magnetic Switch w/Overload Protection
Motors:
Main
Horsepower................................................................................................................................................ 3 HP
Phase............................................................................................................................................ Single-Phase
Amps............................................................................................................................................................ 22A
Speed................................................................................................................................................ 3450 RPM
Type................................................................................................................. TEFC Capacitor-Start Induction
Power Transfer ............................................................................................................................... Direct Drive
Bearings..................................................................................................... Shielded & Permanently Lubricated
Centrifugal Switch/Contacts Type.......................................................................................................... Internal
Filter Cleaning Motor
Phase............................................................................................................................................ Single-Phase
Amps........................................................................................................................................................... 0.8A
Speed.................................................................................................................................................... 11 RPM
Type..................................................................................................................................................... Universal
Power Transfer ................................................................................................................................. Gear Drive
Model G0849 (Mfd. Since 01/19)
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Page 8
Main Specifications:
Remote-Control ON/OFF Switch w/Filter Auto-Clean Function
Operation
Dust Collector Type.......................................................................................................... Two-Stage (Cyclone)
Approved Dust Types................................................................................................................................ Wood
Filter Type............................................................................................................................... Pleated Cartridge
Airflow Performance..................................................................................................... 1616 CFM @ 2.0 in. SP
Max Static Pressure (at 0 CFM)............................................................................................................. 14.2 in.
Main Inlet Size............................................................................................................................................. 8 in.
Inlet Adapter Included.................................................................................................................................... No
Machine Collection Capacity At One Time....................................................................................................... 3
Maximum Material Collection Capacity............................................................................................. 55 Gallons
Filtration Rating............................................................................................................................ 0.2 – 2 Micron
Filter Surface Area................................................................................................................................ 96 sq. ft.
Bag Information
Filter Bag Diameter.................................................................................................................................... 19 in.
Filter Bag Length................................................................................................................................. 23-5/8 in.
Collection Drum Bag Diameter.................................................................................................................. 25 in.
Collection Drum Bag Length...................................................................................................................... 38 in.
Canister Information
Number of Canister Filters................................................................................................................................ 1
Canister Filter Diameter............................................................................................................................. 19 in.
Canister Filter Length.......................................................................................................................... 42-1/2 in.
Collection Drum Size......................................................................................................................... 35 Gallons
Impeller Information
Impeller Type...................................................................................................................................... Radial Fin
Impeller Size.............................................................................................................................................. 15 in.
Construction
Upper Bag............................................................................................................ Clear Plastic (Canister Filter)
Lower Bag......................................................................................................... Clear Plastic (Collection Drum)
Canister............................................................................................................................ Spun Bond Polyester
Base........................................................................................................................................................... Steel
Frame........................................................................................................................................ 18-Gauge Steel
Caster...................................................................................................................................................... Plastic
Impeller....................................................................................................................................................... Steel
Paint Type/Finish....................................................................................................................... Powder Coated
Blower Housing......................................................................................................................... 16-Gauge Steel
Body.......................................................................................................................................... 16-Gauge Steel
Collection Drum......................................................................................................................... 16-Gauge Steel
Other Specifications:
Country of Origin .............................................................................................................................................. Taiwan
Warranty ........................................................................................................................................................... 1 Year
Approximate Assembly & Setup Time ............................................................................................................. 2 Hours
Serial Number Location ................................................................................................................... Machine ID Label
Sound Rating ..................................................................................................................................................... 83 dB
ISO 9001 Factory .................................................................................................................................................. Yes
Certified by a Nationally Recognized Testing Laboratory (NRTL) ......................................................................... Yes
Features:
Steel Collection Drum with Casters for Easy Dust Disposal 3 HP Class "F" Motor Dual-Pleated Cartridge Filter with Automatic Cleaning Motor for Maximum Filter Efficiency Unique Vacuum Equalizer Built into Collection Drum for Use with Disposable Plastic Bags
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Model G0849 (Mfd. Since 01/19)
Page 9
SECTION 1: SAFETY
For Your Own Safety, Read Instruction
Manual Before Operating This Machine
The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words intended to convey the level of impor­tance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures. Always use common sense and good judgment.
Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury. It may also be used to alert against unsafe practices.
Alerts the user to useful information about proper operation of the
NOTICE
machine to avoid machine damage.
Safety Instructions for Machinery
OWNER’S MANUAL. Read and understand this
owner’s manual BEFORE using machine.
TRAINED OPERATORS ONLY. Untrained oper­ators have a higher risk of being hurt or killed. Only allow trained/supervised people to use this machine. When machine is not being used, dis­connect power, remove switch keys, or lock-out machine to prevent unauthorized use—especially around children. Make your workshop kid proof!
DANGEROUS ENVIRONMENTS. Do not use machinery in areas that are wet, cluttered, or have poor lighting. Operating machinery in these areas greatly increases the risk of accidents and injury.
MENTAL ALERTNESS REQUIRED. Full mental alertness is required for safe operation of machin­ery. Never operate under the influence of drugs or alcohol, when tired, or when distracted.
ELECTRICAL EQUIPMENT INJURY RISKS. You can be shocked, burned, or killed by touching live electrical components or improperly grounded machinery. To reduce this risk, only allow qualified service personnel to do electrical installation or repair work, and always disconnect power before accessing or exposing electrical equipment.
DISCONNECT POWER FIRST. nect machine from power supply BEFORE mak­ing adjustments, changing tooling, or servicing machine. This prevents an injury risk from unin­tended startup or contact with live electrical com­ponents.
EYE PROTECTION. Always wear ANSI-approved safety glasses or a face shield when operating or observing machinery to reduce the risk of eye injury or blindness from flying particles. Everyday eyeglasses are NOT approved safety glasses.
Always discon-
Model G0849 (Mfd. Since 01/19)
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Page 10
WEARING PROPER APPAREL. Do not wear clothing, apparel or jewelry that can become entangled in moving parts. Always tie back or cover long hair. Wear non-slip footwear to reduce risk of slipping and losing control or accidentally contacting cutting tool or moving parts.
HAZARDOUS DUST. Dust created by machinery operations may cause cancer, birth defects, or long-term respiratory damage. Be aware of dust hazards associated with each workpiece mate­rial. Always wear a NIOSH-approved respirator to reduce your risk.
HEARING PROTECTION. Always wear hear­ing protection when operating or observing loud machinery. Extended exposure to this noise without hearing protection can cause permanent hearing loss.
REMOVE ADJUSTING TOOLS. Tools left on machinery can become dangerous projectiles upon startup. Never leave chuck keys, wrenches, or any other tools on machine. Always verify removal before starting!
USE CORRECT TOOL FOR THE JOB. Only use this tool for its intended purpose—do not force it or an attachment to do a job for which it was not designed. Never make unapproved modifica­tions—modifying tool or using it differently than intended may result in malfunction or mechanical failure that can lead to personal injury or death!
AWKWARD POSITIONS. Keep proper footing and balance at all times when operating machine. Do not overreach! Avoid awkward hand positions that make workpiece control difficult or increase the risk of accidental injury.
CHILDREN & BYSTANDERS. Keep children and bystanders at a safe distance from the work area. Stop using machine if they become a distraction.
GUARDS & COVERS. Guards and covers reduce accidental contact with moving parts or flying debris. Make sure they are properly installed, undamaged, and working correctly BEFORE operating machine.
FORCING MACHINERY. Do not force machine. It will do the job safer and better at the rate for which it was designed.
NEVER STAND ON MACHINE. Serious injury may occur if machine is tipped or if the cutting tool is unintentionally contacted.
STABLE MACHINE. Unexpected movement dur­ing operation greatly increases risk of injury or loss of control. Before starting, verify machine is stable and mobile base (if used) is locked.
USE RECOMMENDED ACCESSORIES. Consult this owner’s manual or the manufacturer for rec­ommended accessories. Using improper acces­sories will increase the risk of serious injury.
UNATTENDED OPERATION. To reduce the risk of accidental injury, turn machine OFF and ensure all moving parts completely stop before walking away. Never leave machine running while unattended.
MAINTAIN WITH CARE. Follow all maintenance instructions and lubrication schedules to keep machine in good working condition. A machine that is improperly maintained could malfunction, leading to serious personal injury or death.
DAMAGED PARTS. Regularly inspect machine for damaged, loose, or mis-adjusted parts—or any condition that could affect safe operation. Immediately repair/replace BEFORE operating machine. For your own safety, DO NOT operate machine with damaged parts!
MAINTAIN POWER CORDS. When disconnect­ing cord-connected machines from power, grab and pull the plug—NOT the cord. Pulling the cord may damage the wires inside. Do not handle cord/plug with wet hands. Avoid cord damage by keeping it away from heated surfaces, high traffic areas, harsh chemicals, and wet/damp locations.
EXPERIENCING DIFFICULTIES. If at any time you experience difficulties performing the intend­ed operation, stop using the machine! Contact our Technical Support at (570) 546-9663.
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Model G0849 (Mfd. Since 01/19)
Page 11
Additional Safety for Dust Collectors
To reduce risk of start-
of death or injury caused by explosions or fires, DO
Long-term respiratory damage can occur from using dust collectors without proper use of a respirator. Fire or explosions can result in smoke inhalation, serious burns, or death—if machine is used to collect incorrect materials, is operated near potential explosion sources, or ducting is improperly grounded. Entanglement, amputation, or death can occur if hair, clothing, or fingers are pulled into the inlet. To reduce the risk of these hazards, operator and bystanders MUST completely heed the hazards and warnings below.
INTENDED USE. Collecting the wrong materi-
als can result in serious inhalation hazards, fire, explosions, or machine damage. This machine is ONLY designed to collect wood dust and chips from woodworking machines. DO NOT use it to collect silica, polyurethane, toxic fumes, metal dust or shavings, lead paint, drywall, asbestos, biohaz­ards, explosive dusts, flammable or combustible liquids or fumes, nor burning or smoking material.
WEAR A RESPIRATOR. Fine dust that is too small to be caught in filter will be blown into ambi­ent air. Always wear a NIOSH-approved respira­tor during operation and for a short time after to reduce your risk of permanent respiratory damage. Never collect dust from any hazardous material.
IMPELLER HAZARDS. To reduce risk of entan­glement or contact with impeller, DO NOT place hands, hair, clothing, or tools in or near open dust collection inlet during operation, and keep small animals and children away. The powerful suction could easily pull them into impeller.
HAZARDOUS DUST. Dust exposure created while using machinery may cause cancer, birth defects, or long-term respiratory damage. Be aware of dust hazards associated with each workpiece material, and always wear a NIOSH-approved respirator.
EMPTYING DUST. When emptying bag or drum, wear respirator and safety glasses. Empty dust away from ignition sources and into approved container.
OPERATING LOCATI ON. To reduce respiratory exposure to fine dust, locate permanently installed dust collectors away from working area or in anoth­er room. DO NOT place dust collector where it can be exposed to rain or moisture, which creates a shock hazard and will reduce life of machine.
POWER DISCONNECT. Turn machine OFF, dis- connect from power supply, and allow impeller to completely stop before leaving machine unat­tended, or doing any maintenance or service.
REGULAR CLEANING.
ing a fire, regularly check/empty collection bags or drum to avoid buildup of fine dust, which can increase risk of fire. Regularly clean surrounding area where machine is operated—excessive dust buildup on overhead lights, heaters, electrical pan­els, or other heat sources will increase risk of fire.
SUSPENDED DUST PARTICLES. To reduce risk
NOT operate in areas where these risks are high, including spaces near pilot lights, open flames, or other ignition sources.
AVOIDING SPARKS. To reduce risk of fire, avoid collecting any metal objects or stones. These can possibly produce sparks when they strike impeller, which can smolder in wood dust for a long time before a fire is detected. If you accidentally cut into wood containing metal, immediately turn OFF dust collector, disconnect from power, and wait for impeller to stop. Then empty bag or drum into approved airtight metal container.
FIRE SUPPRESSION. Only operate dust collector in locations that contain fire suppression system or have fire extinguisher nearby.
STATIC ELECTRICITY. To reduce risk of fire or explosions caused by sparks from static electricity, ground all ducting using grounding wire.
DUST ALLERGIES. Dust from certain woods will cause an allergic reaction. Make sure you know what type of wood dust you will be exposed to in case of an allergic reaction.
Model G0849 (Mfd. Since 01/19)
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Page 12
power supply page
Before installing the machine, consider the avail­ability and proximity of the required power supply circuit. If an existing circuit does not meet the requirements for this machine, a new circuit must be installed. To minimize the risk of electrocution, fire, or equipment damage, installation work and electrical wiring must be done by an electrician or qualified service personnel in accordance with all applicable codes and standards.
or equipment damage may occur if machine is not properly grounded and connected to power
The full-load current rating is the amperage a machine draws at 100% of the rated output power. On machines with multiple motors, this is the amperage drawn by the largest motor or sum of all motors and electrical devices that might operate at one time during normal operations.
The full-load current is not the maximum amount of amps that the machine will draw. If the machine is overloaded, it will draw additional amps beyond the full-load rating.
If the machine is overloaded for a sufficient length of time, damage, overheating, or fire may result— especially if connected to an undersized circuit. To reduce the risk of these hazards, avoid over­loading the machine during operation and make sure it is connected to a power supply circuit that meets the specified circuit requirements.
For your own safety and protection of
Note: Circuit requirements in this manual apply to
a dedicated circuit—where only one machine will be running on the circuit at a time. If machine will be connected to a shared circuit where multiple machines may be running at the same time, con­sult an electrician or qualified service personnel to ensure circuit is properly sized for safe operation.
A power supply circuit includes all electrical equipment between the breaker box or fuse panel in the building and the machine. The power sup­ply circuit used for this machine must be sized to safely handle the full-load current drawn from the machine for an extended period of time. (If this machine is connected to a circuit protected by fuses, use a time delay fuse marked D.)
This machine is prewired to operate on a power supply circuit that has a verified ground and meets the following requirements:
SECTION 2: POWER SUPPLY
Availability
Electrocution, fire, shock,
supply.
Full-Load Current Rating
Circuit Information
property, consult an electrician if you are unsure about wiring practices or electrical codes in your area.
Full-Load Current Rating at 230V .. 22.8 Amps
-10 -
Circuit Requirements
Nominal Voltage .........20 8V, 220V, 230V, 240V
Cycle .......................................................... 60 Hz
Phase ........................................... Single-Phase
Power Supply Circuit ......................... 30 Amps
Plug/Receptacle ...........................NEMA L6-30
Model G0849 (Mfd. Since 01/19)
Page 13
Improper connection of the equipment-grounding wire can result in a risk of electric shock. The wire with green insulation (with or without yellow stripes) is the equipment-grounding wire. If repair or replacement of the power cord or plug is nec­essary, do not connect the equipment-grounding wire to a live (current carrying) terminal.
Check with a qualified electrician or service per­sonnel if you do not understand these grounding requirements, or if you are in doubt about whether the tool is properly grounded. If you ever notice that a cord or plug is damaged or worn, discon­nect it from power, and immediately replace it with a new one.
We do not recommend using an extension cord with this machine. cord, only use it if absolutely necessary and only on a temporary basis.
Extension cords cause voltage drop, which can damage electrical components and shorten motor life. Voltage drop increases as the extension cord size gets longer and the gauge size gets smaller (higher gauge numbers indicate smaller sizes).
Any extension cord used with this machine must be in good condition and contain a ground wire and matching plug/receptacle. Additionally, it must meet the following size requirements:
Grounding Requirements
This machine MUST be grounded. In the event of certain malfunctions or breakdowns, grounding reduces the risk of electric shock by providing a path of least resistance for electric current.
This machine is equipped with a power cord that has an equipment-grounding wire and a grounding plug. Only insert plug into a matching receptacle (outlet) that is properly installed and grounded in accordance with all local codes and ordinances. DO NOT modify the provided plug!
No adapter should be used with plug. If plug does not fit available receptacle, or if
process. DO NOT connect to power until
L6-30 GROUNDED
LOCKING
RECEPTACLE
Grounding Prong
is Hooked
L6-30
LOCKING
PLUG
Serious injury could occur if you connect machine to power before completing setup
instructed later in this manual.
Current Carrying Prongs
Figure 3. Typical L6-30 plug and receptacle.
machine must be reconnected for use on a different type of circuit, reconnection must be performed by an electrician or qualified service personnel, and it must comply with all local codes and ordinances.
Model G0849 (Mfd. Since 01/19)
Extension Cords
If you must use an extension
Minimum Gauge Size ...........................10 AWG
Maximum Length (Shorter is Better).......50 ft.
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Page 14
Serious injury could occur if you connect
process. DO NOT connect to power until
SECTION 3: SETUP
This machine was carefully packaged for safe transport. When unpacking, separate all enclosed items from packaging materials and inspect them for shipping damage.
,
please
IMPORTANT:
you are completely satisfied with the machine and have resolved any issues between Grizzly or the shipping agent. You MUST have the original pack-
aging to file a freight claim. It is also extremely helpful if you need to return your machine later.
Keep children and pets away from plastic bags or packing materials shipped with this
get help from other people
The following items are needed, but not included, for the setup/assembly of this machine.
Needed for Setup
This machine presents serious injury hazards to untrained users. Read through this entire manu­al to become familiar with the controls and opera­tions before starting the machine!
Wear safety glasses during the entire setup process!
HEAVY LIF T! Straining or crushing injury may occur from improperly lifting machine or some of its parts. To reduce this risk,
Description Qty
Assistants .......................................................... 2
Safety Glasses ........................1 Pair Per Person
Open-End Wrench 10mm .................................. 2
Open-End Wrench 12mm .................................. 2
Open-End Wrench Hex Wrench
Phillips Screwdriver #2 ...................................... 1
Retaining Ring Pliers (External, 1mm Pin) ........ 1
Needle Nose Pliers ............................................ 1
Stepladder (8' Min.) ........................................... 1
Lifting Straps (Rated for 500 lbs.) ...................... 2
Forklift or Crane ................................................. 1
Hard Hat ......................................... 1 Per Person
7
1
16" ................................................ 1
16" ...................................... 2
Unpacking
and use a forklift (or other lifting equipment) rated for weight of this machine.
machine to power before completing setup
instructed later in this manual.
-12-
If items are damaged
call us immediately at (570) 546-9663.
Save all packaging materials until
SUFFOCATION HAZARD!
machine.
Model G0849 (Mfd. Since 01/19)
Page 15
Inventory
The following is a list of items shipped with your machine. Before beginning setup, lay these items out and inventory them.
If any non-proprietary parts are missing (e.g. a nut or a washer), we will gladly replace them; or for the sake of expediency, replacements can be obtained at your local hardware store.
Main Inventory Components (Figure 4) Qty A. Impeller Housing (w/Control Panel
and Filter Brush Motor) ............................... 1
B. Lower Stand Front Leg (Left) ..................... 1
C. Upper Stand Legs (Left) ............................. 2
D. Lower Stand Legs (Rear) ........................... 2
E. Upper Stand Leg (Right Rear) ................... 1
F. Upper Stand Leg (Right Front) ................... 1
G. Lower Stand Front Leg (Right) ................... 1
H. Leg Brace (Left) .......................................... 1
I. Vacuum Hose Bracket ................................ 1
J. Leg Brace (Right) ....................................... 1
K. Canister Filter ............................................. 1
L. Base Stand ................................................. 1
M. Filter Brush Assembly ................................ 1
N. Filter Cover ................................................. 1
O. Intake Cylinder ........................................... 1
P. Filter Cover Plate ........................................ 1
Q. Collection Drum Lid .................................... 1
R. Cyclone Funnel .......................................... 1
S. Intake Barrel ............................................... 1
A
B
C
H
K
M
N
D
E
F
I
L
G
J
NOTICE
If you cannot find an item on this list, care­fully check around/inside the machine and packaging materials. Often, these items get lost in packaging materials while unpack­ing or they are pre-installed at the factory.
Model G0849 (Mfd. Since 01/19)
O
R S
Figure 4. Main inventory components.
P
Q
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Page 16
Collection Drum (Figure 5) Qty
T. Collection Drum .......................................... 1
U. 2" Swivel Ball Casters ................................ 4
V. Collection Drum Vacuum Ring ................... 1
W. Collection Bag 25" x 38" ............................. 1
X. Collection Drum Handle ............................. 1
Additional Inventory (Figure 6) Qty
Y. Collection Drum Lock Handle .................... 1
Z. Filter Bag 19" x 39 " .................................... 1
AA. Filter Cover Plate Rubber Gasket ............... 1
AB. Intake Cylinder Rubber Gasket .................. 1
5
AC. Filter Bag Clamp 19
8" ............................... 1
AD. Collection Drum Lid Rubber Gasket .......... 1
AE. Intake Barrel Rubber Gaskets .................... 2
AF. 3" Swivel Casters (Locking) ........................ 2
1
AG. 1
2 " Vacuum Hose ...................................... 1
AH. 3" Swivel Casters ....................................... 3
3
AI. Hose Clamps 1
4" ....................................... 2
T
U
V
W
Figure 5. Collection drum components.
Y
Z
AA
AB
X
Hardware/Fasteners (Figure 7) Qty
1
AJ. Hex Bolts AK. Hex Bolts AL. Hex Bolts AM. Hex Bolts AN. Knurled Knob Bolts AO. Knob Bolts
4"-20 x 3⁄4" ................................ 24
1
4"-20 x 1" ................................... 4
5
16"-18 x 3⁄4" ............................... 65
5
16"-18 x 1" ................................ 24
1
4"-20 x 1" ................................ 2
5
16"-18 x 1" .................. 3
AP. External Retaining Rings 13mm ................. 2
AQ. Plastic Retaining Clips ................................ 4
1
AR. Flat Head Screws AS. Phillips Head Screws 10-24 x AT. Flat Washers AU. Fender Washers
1
AV. Lock Nuts AW. Hex Nuts AX. Hex Nuts
4"-20 ......................................... 6
3
8"-16 ........................................... 4
5
16"-18 ....................................... 12
4"-20 x 1⁄2 " .................... 2
1
1
4" ....................................... 28
5
16" ................................101
2 " ............... 4
AY. Remote Control .......................................... 1
AZ. Remote Control Battery A27 12V ............... 1
AC
AD
AE
AF
AG
AH AI
Figure 6. Additional inventory.
AJ AK AL AM AN AO
AP AQ AR AS
AT
-14-
AU AV
AW
AX AY AZ
Figure 7. Hardware/fasteners.
Model G0849 (Mfd. Since 01/19)
Page 17
Site Considerations
Weight Load
Refer to the of your machine. Make sure that the surface upon which the machine is placed will bear the weight of the machine, additional equipment that may be installed on the machine, and the heaviest work­piece that will be used. Additionally, consider the weight of the operator and any dynamic loading that may occur when operating the machine.
Space Allocation
Consider the largest size of workpiece that will be processed through this machine and provide enough space around the machine for adequate operator material handling or the installation of auxiliary equipment. With permanent installations, leave enough space around the machine to open or remove doors/covers as required by the main­tenance and service described in this manual.
See below for required space allocation.
Physical Environment
Extreme conditions for this type of machinery are
Place this machine near an existing power source.
other hazards. Make sure to leave enough space
Shadows, glare, or strobe effects that may distract or impede the operator must be eliminated.
Machine Data Sheet for the weight
Children or untrained people may be seriously injured by this machine. Only install in an access restricted location.
The physical environment where the machine is operated is important for safe operation and lon­gevity of machine components. For best results, operate this machine in a dry environment that is free from excessive moisture, hazardous chemi­cals, airborne abrasives, or extreme conditions.
generally those where the ambient temperature range exceeds 41°–104°F; the relative humidity range exceeds 20%–95% (non-condensing); or the environment is subject to vibration, shocks, or bumps.
Electrical Installation
Make sure all power cords are protected from traffic, material handling, moisture, chemicals, or
around machine to disconnect power supply or apply a lockout/tagout device, if required.
Lighting
Lighting around the machine must be adequate enough that operations can be performed safely.
37"
Figure 8. Minimum working clearances.
Model G0849 (Mfd. Since 01/19)
This machine uses a radio-frequency remote controller with a maximum operating range of 50 – 75 feet.
58"
IMPORTANT: While direct line of sight is not required with RF controllers, some thick concrete or steel walls may isolate the dust collector from the RF signal. Double-check dust collector RF reception before finalizing installation.
-15-
Page 18
Assembly
The machine must be fully assembled before it can be operated. Before beginning the assembly process, refer to
and gather
all
To ensure the assembly process
goes smoothly, first clean any
cov­ered or coated in heavy-duty rust preventative (if applicable).
3. Position lower front legs in base stand with
flanges facing inside and two threaded bolt holes above, as shown in Figure 11.
Needed for Setup
listed items.
parts that are
To assemble machine:
1. Install (3) 3" non-locking swivel casters to
1
base stand using (12)
1
and (12)
4" flat washers (see Figure 9).
4"-20 x 3⁄4" hex bolts
x 12
Figure 9. Non-locking swivel casters installed.
4. Secure left and right lower front legs to base
5
stand using (2)
5
16" fender washers per leg (see Figure 11).
16"-18 x 3⁄4" hex bolts and (2)
Finger-tighten for now.
Bolt
Holes
Left Leg
Right
Leg
Above
Flange
Flanges
Face
Inside
Front
x 4
Figure 11. Lower front legs installed.
5. Attach (2) rear legs (36" long) to base stand
5
with (2)
16"-18 x 3⁄4" hex bolts and (2) 5⁄16"
fender washers per leg (see Figure 12). Finger-tighten for now.
2. Install (2) 3" locking swivel casters to base
stand using (8)
1
4" flat washers (see Figure 10), then place
1
4"-20 x 3⁄4" hex bolts and (8)
base stand on casters.
x 8
Figure 10. Locking swivel casters installed.
-16 -
Rear Legs
x 4
Figure 12. Rear legs attached to base stand.
Model G0849 (Mfd. Since 01/19)
Page 19
6. Attach left and right leg braces to lower legs as shown in Figure 13, and finger-tighten
5
each one using (4)
5
16" fender washers per brace.
(4)
Note: Right leg brace has threaded
16"-18 x 3⁄4" hex bolts and
5
16"-18
bolt hole (circled) to mount control panel.
Left Leg
Brace
Right Leg
Brace
(w/Bolt Hole)
9. Place right front upper leg in right leg brace
so warning labels face outward, as shown in
5
Figure 15, then attach with (2)
5
hex bolts and (2)
16" fender washers. Finger-
16"-18 x 3⁄4"
tighten for now.
Warning Labels
Face Outward
Right Front
Upper
Leg
x 2
x 8
Figure 13. Left and right leg braces installed.
7. Find (2) upper left legs (37" long) without
additional threaded holes on narrow edges and set aside.
Note: The two upper legs (37" long) with
additional threaded holes on narrow edge are used in Steps 9–10.
5
8. Attach each leg to left leg brace using (2)
3
4" hex bolts and (2) 5⁄16" fender washers
18 x
16"-
(see Figure 14). Finger-tighten for now.
Upper
Left
Legs
Left Leg
x 4
Brace
Figure 15. Right front upper leg installed with
warning labels facing outward.
10. Place right rear upper leg with two threaded
10-24 holes facing forward in right leg brace,
5
then attach using (2)
5
and (2)
16" fender washers (see Figure 16).
16"-18 x 3⁄4" hex bolts
Finger-tighten for now.
Right
Rear
Threaded
10-24 Holes
Upper
Leg
Face Forward
x 2
Figure 16. Right rear upper leg installed with
10-24 threaded holes facing forward.
Figure 14. Upper left legs placed in left leg
brace.
Model G0849 (Mfd. Since 01/19)
-17-
Page 20
Machine is top heavy. DO NOT work under any load without a secondary support sys­tem. To keep machine stable, DO NOT remove lifting equipment until directed to do so.
11. Place lifting straps rated for at least 500 lbs.
under impeller housing so that straps sit on outside of mounting brackets, as shown in
Figure 17.
14. While two assistants align legs below impel-
ler housing, slowly lower it so legs slide into impeller housing mounting brackets (see
Figure 18).
12. Lift impeller housing enough to clear legs and
base stand (see Figure 17).
IMPORTANT: To avoid damage when hoist-
ing the impeller housing, make sure the lifting straps are long enough to avoid contacting the magnetic switch, junction box, and motor.
13. Place base stand under impeller housing as shown in Figure 17.
Motor &
Magnetic Switch
Impeller
Lifting
Strap
Housing
Mounting
Lifting
Strap
Brackets
Impeller
Lifting
Strap
Housing
Mounting
Lifting
Strap
Brackets
Legs &
Base
Stand
Figure 18. Impeller housing lowered onto legs.
15. Attach impeller housing to each leg with (2)
5
16"-18 x 3⁄4" hex bolts and (2) 5⁄16" fender
washers (see Figure 19).
x 8
Legs &
Base
Stand
FRONT
Figure 17. Lifting strap placement for impeller
housing installation.
-18-
Figure 19. Impeller housing attached to legs.
Model G0849 (Mfd. Since 01/19)
Page 21
16. Final tighten all fasteners installed through Step 15. Double-check that all are secure.
21. Place gasket on intake barrel flange (see Figure 22, inset).
17. Remove lifting equipment.
18. Place gasket on intake cylinder flange (see Figure 20, inset).
19. Attach intake cylinder to impeller housing
5
using (4)
16"-18 x 3⁄4" hex bolts and (4) 5⁄16"
fender washers (see Figure 20).
Gasket
Intake Cylinder
Impeller
Housing
x 4
22. Have assistant hold intake barrel and attach
5
to impeller housing using (12)
5
hex bolts and (12)
16" fender washers (see
16"-18 x 1"
Figure 22). Finger-tighten for now.
Note: Mount intake barrel with dust port
pointing out and away from front of impeller housing.
Gasket
Intake Barrel
Impeller
Housing
Dust Port
x 12
Figure 20. Intake cylinder installed.
20. Tighten bolts in a star pattern, as shown in Figure 21.
1
6
4 5
2
3
Figure 21. Star-pattern fastener tightening
sequence.
Figure 22. Intake barrel attached to impeller
housing.
23. Place gasket on cyclone funnel flange (see Figure 23, inset).
24. While assistant aligns cyclone funnel so ver-
tical seam faces rear of machine, attach to
5
intake barrel using (12)
5
16" fender washers, and (12) 5⁄16"-18 hex
(24)
16"-18 x 1" hex bolts,
nuts (see Figure 23). Finger-tighten for now.
Gasket
Intake
Barrel
Cyclone
Cyclone
Funnel
x 12
Funnel
Vertical
Seam
Model G0849 (Mfd. Since 01/19)
Figure 23. Cyclone funnel attached to intake
barrel.
-19 -
Page 22
25. Place gasket on collection drum lid, then
5
loosely attach to cyclone funnel using (6)
3
4" hex bolts and (6) 5⁄16" fender washers
18 x
16"-
(see Figure 24).
28. Align holes in collection drum lock handle with holes in lower legs, then secure drum lock handle to legs (see Figure 25) using (2)
1
4"-20 x 1" hex bolts and (2) 1⁄4"-20 lock nuts.
26. Secure collection drum lid to lower legs using
5
16"-18 x 3⁄4" hex bolts and (4) 5⁄16" fender
(4) washers (see Figure 24).
Lower
Leg
Lower
Leg
x 4
x 6
Figure 24. Collection drum lid attached to
cyclone funnel and lower legs.
27. Using a star pattern, as shown in Figure 21 on Page 19, final tighten all hex nuts and hex bolts installed in Steps 22–25.
Lock Nut
Collection Drum
Lock Handle
x 2
Figure 25. Collection drum lock handle attached
to lower legs.
29. Secure canister filter to impeller housing
5
with (3)
16"-18 x 1" knurled knob bolts (see
Figure 26).
-20-
Canister
Filter
x 3
Figure 26. Canister filter installed.
Model G0849 (Mfd. Since 01/19)
Page 23
30. Loosen set screw inside brush spindle con­nector, attach filter brush assembly to filter
1
cover plate using (2)
1
screws and (2)
4"-20 lock nuts (see Figure
4"-20 x 1⁄2" flat head
27), then tighten set screw.
Set Screw
34. Secure filter cover plate in a star pattern
5
using (12)
16"-18 x 3⁄4" hex bolts and (12) 5⁄16"
fender washers (see Figure 29).
x 12 x 12
Filter
Cover
Plate
x 2
Filter Brush
Assembly
Figure 27. Filter brush assembly attached to
filter cover plate.
31. Place filter cover plate gasket on top of impel­ler housing, then slide filter brush assembly through top of impeller housing opening and into canister filter.
32. Place mounting bar inside canister filter and loosely attach bottom of filter brush assem-
1
bly to mounting bar using (2)
1
bolts, (4)
4" flat washers, and (2) 1⁄4"-20 lock
4"-20 x 1" hex
nuts (see Figure 28).
33. Attach mounting bar to canister filter with (2)
1
4"-20 x 1" knob bolts, then tighten hex bolts
and lock nuts to secure filter brush assembly to mounting bar (see Figure 28).
Filter
Brush
Mounting
Bar
Assembly
Figure 29. Filter cover plate installed.
35. Attach filter brush motor to filter cover plate
1
(see Figure 30). Secure with (4)
1
hex bolts and (4)
4" flat washers.
4"-20 x 3⁄4"
Note: When installing the motor, you may
need to have an assistant rotate the filter brush assembly from below to help align the brush shaft and motor spindle. After the brush shaft and motor spindle engage, turn the motor bracket until mounting holes align with the filter cover plate.
36. Tighten (2) set screws on motor spindle (see Figure 30).
Filter
Brush
Motor
x 4
Figure 28. Bottom of filter brush assembly
attached to canister filter.
Model G0849 (Mfd. Since 01/19)
Set
Screws
Figure 30. Filter brush motor attached to filter
cover plate.
-21-
Page 24
37. With help from an assistant, tilt filter cover
to clear stand base and canister filter, then lift cover up to impeller housing and secure
5
using (3)
16"-18 x 3⁄4" hex bolts and (3) 5⁄16"
fender washers (see Figure 31).
39. Attach vacuum hose bracket to stand base
5
using (2)
16"-18 x 3⁄4" hex bolts and (2) 5⁄16"
fender washers (see Figure 33).
3
40. Place 1
1
2" vacuum hose, then secure to cyclone
1
4" hose clamp on each end of
funnel port and vacuum hose bracket (see Figure 33).
x 3
Filter
Cover
Figure 31. Canister filter cover installed.
38. With help from an assistant, place 19" x 393⁄8"
filter bag around bottom of canister filter and secure with clamp (see Figure 32).
Cyclone
Funnel
Port
Vacuum
Hose
Hose
Bracket
x 2
Figure 33. Vacuum hose connected to hose
bracket and cyclone funnel port.
41. Attach control panel to right leg brace and front upper leg using (2)
5
and (2)
16" fender washers (see Figure 34).
5
16"-18 x 3⁄4" hex bolts
Clamp
Filter
Bag
-22-
x 2
Figure 32. Filter bag installed.
Figure 34. Control panel attached to right leg
brace.
Model G0849 (Mfd. Since 01/19)
Page 25
42. Secure control panel conduits to upper legs
with (4) plastic retaining clips and (4) 10-24 x
1
2" Phillips head screws (see Figure 35).
x 4
Figure 35. Conduits secured with retaining clips.
45. Attach handle to collection drum and secure
with (2) 13mm external retaining rings (see Figure 38).
Handle
x 2
43. Install (4) 2" swivel ball casters on bottom of
collection drum and secure each caster with
3
8"-16 hex nut (see Figure 36).
(1)
Figure 36. 2" caster installed on collection drum.
44. Place collection drum vacuum ring inside col-
lection drum, with inside of ring facing down (see Figure 37).
Figure 38. Installing collection drum handle.
46. Place 25" x 38" collection bag inside collec-
tion drum, rolling top of bag over top of drum.
47. To connect collection drum to machine, lift drum handle and push drum in to align han­dle tabs with slots on legs. Push drum handle down to engage lock handle (see Figure 39).
Note: When collection drum is properly seat-
ed, the drum casters will lift off floor.
Lock Handle
Collection Drum Vacuum Ring
Figure 37. Collection drum vacuum ring
installed.
Model G0849 (Mfd. Since 01/19)
Drum
Handle
Slot
Figure 39. Collection drum secured to machine.
-23-
Page 26
Test Run
Once assembly is complete, test run the machine to ensure it is properly connected to power and safety components are functioning correctly.
If you find an unusual problem during the test run, immediately stop the machine, disconnect it from power, and fix the problem BEFORE operating the machine again. The
table in the
SERVICE section of this manual can help.
DO NOT start machine until all preceding setup instructions have been performed. Operating an improperly set up machine
ed results that can lead to serious injury,
Serious injury or death can result from
Troubleshooting
The Test Run consists of verifying the following:
1) The main motor powers up and runs correctly,
2) the main motor shuts down correctly, 3) the filter cleaning brush motors operate correctly, and
4) the remote control functions properly.
using this machine BEFORE understanding its controls and related safety information. DO NOT operate, or allow others to operate, machine until the information is understood.
3. To prevent tripping circuit breaker or sup-
ply fuse, connect machine to dust-collection system and restrict airflow by partially closing blast gates to limit motor amperage draw dur­ing test run.
Note: If a dust-collection system is not avail-
able, you may also restrict airflow by install­ing an 8" blast gate or reduction pipe on the dust port, or by partially blocking the dust intake port with a wooden board.
4. Stand away from intake port, then press ON button on control panel (see Figure 40) to turn dust-collection motor ON.
— Dust Collection Indicator and Power
Indicator should illuminate, and motor should run smoothly with little or no vibra­tion or rubbing noises.
5. Press OFF button to turn dust-collection motor OFF (see Figure 40).
— If you suspect any problems, immedi-
ately turn machine OFF and disconnect it from power. Refer to Troubleshooting on Page 42. If you cannot resolve the prob­lem, contact our Tech Support at (570) 546-9663 for assistance.
may result in malfunction or unexpect-
death, or machine/property damage.
To test run machine:
1. Clear all setup tools away from machine and
connect to power source.
2. Lock casters so machine will not move.
-24-
ON
Power
Indicator
OFF
Button
Figure 40. G0849 dust-collection motor OFF and
ON buttons and indicator lights.
Model G0849 (Mfd. Since 01/19)
Dust Collection
Button
Indicator
Page 27
6. Press Filter Brush Cleaning ON/OFF
button to turn filter brush motor ON (see Figure 41).
— Filter Brush Cleaning Indicator should illu-
minate, and filter brush motor should run smoothly as brushes turn inside filter. The filter brush motor automatically shuts off after 1 minute.
Filter Brush
Cleaning Indicator
Filter Brush
Cleaning
ON/OFF
Button
8. Test remote control operation and functions (see Figure 42).
Note: If remote control does not operate
when buttons are pressed, remove back cover and inspect battery installation.
— Press button "A" to turn dust-collection
motor ON.
— Press button "B" to turn dust-collection
motor OFF.
— Press button "C" to turn filter brush motor
ON. Press button "C" again to turn filter brush motor OFF.
Note: Press button "D" to pair remote control
with RF receiver only if the remote loses its signal or is replaced. See Pairing Remote Control on Page 41 for information.
Motor OFFCover
Figure 41. G0849 filter brush cleaning controls.
7. Press Filter Brush Cleaning ON/OFF button
again to turn filter brush motor ON.
— Within 1 minute, press Filter Brush
Cleaning ON/OFF button again. Filter brush motor should turn OFF.
Motor
ON
Filter
Brush
Cleaning
ON/OFF
Figure 42. G0849 remote control functions.
9. Congratulations! The test run is complete.
Model G0849 (Mfd. Since 01/19)
-25-
Page 28
SECTION 4: DESIGNING A SYSTEM
You have many choices regarding main line and branch line duct material. For best results, use smooth metal duct for the main line and branch lines, then use short lengths of flexible hose to connect each machine to the branch lines.
Plastic duct is also a popular material for home shops. However, be aware that there is a fire or explosion hazard if plastic duct material is not properly grounded to prevent static electrical buildup (refer to
at the end of this section) duct is that it is less efficient per foot than metal.
electrical buildup that can
The popularity of plastic duct is due to the fact that it is an economical and readily available product. It is also simple to assemble and easily sealed against air loss. The primary disadvantage of plastic duct for dust collection is the inherent danger of static electrical buildup.
General
Always make sure there are no open flames or pilot lights in the same room as the dust collector. There is a risk of explosion if too much fine dust is dispersed into the air with an open flame present.
Always guard against stat­ic electrical buildup by grounding all dust collec­tion lines.
The Model G0849 works great as a central sys­tem for a small shop or a dedicated dust collector for large production machines. The dust collec­tor is capable of collecting dust from up to three machines running simultaneously. Grizzly offers a complete dust collection system guide book (Model W1050) entitled Dust Collection Basics.
Duct Material
System Grounding
. Another problem with using plastic
Plastic duct generates static
cause fire or shock. Properly ground it to reduce this risk.
Plastic Duct
Tips for Optimum Performance
Avoid using more than 10' of flexible hose on any ducting line. The ridges inside flexible hose greatly increase static pressure loss, which reduces suction performance.
Keep ducts between the dust collector and
machines as short as possible.
Keep ducting directional changes to a mini-
mum. The more curved fittings you use, the
greater the loss of suction at the dust-produc­ing machine.
Gradual directional changes are more effi-
cient than sudden directional changes (i.e. use 45° elbows in place of 90° elbows when­ever possible).
The simpler the system, the more efficient
and less costly it will be.
-26-
Figure 43. Examples of plastic ducting
components.
Model G0849 (Mfd. Since 01/19)
Page 29
There are a number of options when it comes to metal duct, but metal duct that is specially manu­factured for dust collection is the best choice. When selecting your metal duct, choose high quality metal duct with smooth welded internal seams that will minimize airflow resistance. This type of duct usually connects to other ducts or elbows with a simple, self-sealing clamp, is very quick and easy to assemble, and can be read­ily dismantled and re-installed in a different con­figuration. This is especially important if you ever need to change things around in your shop or add more tools.
Avoid inferior metal duct that requires you to cut it to length and snap it together. This type of duct is time consuming to install because it requires you to seal all the seams with silicone and screw the components on the ends with sheet metal screws. Another disadvantage is the rough internal seams and crimped ends that unavoidably increase static pressure loss.
There are also many kinds of pure plastic flexible hose, such as non-perforated drainage type hose and dryer vent hose. Drainage type hose, while being economical, does not quite have the flex­ibility required for dust collection. The inside of the duct is also deeply corrugated and can increase the static pressure loss by as much as 50% over smooth wall duct. Dryer vent hose, while being completely flexible, is non-resistant to abrasion and has a tendency to collapse in a negative pressure system. We DO NOT recommend using dryer vent hose in your dust collection system.
If using flex-hose, you should choose one of the many types that are designed specifically for the movement of solid particles, i.e. dust, grains, and plastics. However, the cost of specifically designed flexible duct can vary greatly. Grizzly offers polyethylene hose, which is well suited for the removal of particulate matter, especially saw­dust, since it is durable and completely flexible. Polyethylene is also very economical and avail­able in a wide variety of diameters and lengths for most applications.
Flexible hose is generally used for short runs, small shops and at rigid duct-to-tool connections. There are many different types of flex hose on the market today. These are manufactured from materials such as polyethylene, PVC, cloth hose dipped in rubber and even metal, including steel and aluminum.
The superior choice here is metal flex hose that is designed to be flexible, yet be as smooth as pos­sible inside to reduce static pressure loss.
Metal Duct
Advantages of smooth metal duct is its conductiv­ity, efficiency, and that it does not contribute to static electrical charge build-up. However, static charges are still produced when dust particles strike other dust particles as they move through the duct. Since metal duct is a conductor, it can be grounded quite easily to dissipate any static electrical charges.
Figure 44. Examples of smooth metal duct and
components.
Flexible Duct
Figure 45. Example of flexible metal duct.
Model G0849 (Mfd. Since 01/19)
-27-
Page 30
System Design
For the next step, sketch how you will connect your machines to the dust collector. Consider these general guidelines for an efficient system:
1.
should be placed nearest to the dust collector
2. Ideally, you should design the duct system to
have the shortest possible main line and sec-
below
layouts.
For most small-to-medium sized shops, you can design and build the dust collection system your­self without hiring engineers or consultants. We have included some basic information here to get you started on a basic design.
If you have a large shop or plan to design a com­plicated system, we recommend doing additional research beyond this manual or seeking the help of an expert.
When designing a successful dust collection sys­tem, planning is the most important step. In this step, sketch a basic layout of your shop, including space requirements of different machines.
Before you get out your pencil and paper, we rec­ommend you visit our FREE
,
at
Our and easily design and print a basic shop layout. Don't worry, non-Grizzly brand machines can be substituted with Grizzly machines for layout pur­poses.
After you're finished, make sure to
save your layout for later modification.
Your sketch only needs the basic details of the shop layout, similar to ing all your current/planned machines and your planned placement of the dust collector
Step 1. Decide Who Will Design
Step 3. Sketch a Basic Duct Layout
Machines that produce the most saw dust
(i.e. planers and sanders).
ondary branch ducts. See the figures for ideas of efficient versus inefficient duct
Step 2. Sketch Your Shop Layout
Workshop Planner
http://www.grizzly.com/workshopplanner.
Workshop Planner will allow you to quickly
Note:
the figure below, includ-
Branch
Line
Ducts
Main
Line Duct
Figure 47. Efficient duct layout.
.
BAD
GOOD
Dust
Collector
Dust
Collector
Figure 46. Basic sketch of shop layout.
-28-
Dust
Collector
Figure 48. Inefficient duct layout.
Model G0849 (Mfd. Since 01/19)
Page 31
3. Directional changes should be kept to a mini-
mum. The more directional change fittings
4.
5.
6.
and less costly it will be.
Since each machine produces a different amount of sawdust, the requirements for the minimum amount of CFM to move that sawdust is unique to the machine (for example, a planer produces more sawdust than a table saw). Knowing this required CFM is important to gauging which size of duct to use.
Refer to the
below for a close estimation of the airflow each machine requires. Keep in mind that machines that generate the most sawdust should be placed closest to the dust collector. If the machine has multiple dust ports, the total CFM required is the sum of all ports.
If the machine does not have a built-in dust port, use
to determine which size of
dust port to install.
Write the required CFM for each machine on your sketch, as shown in the figure below.
you use directly increases the overall resis­tance to airflow.
the following table
Gradual directional changes are more effi-
cient than sudden directional changes (i.e. use the largest corner radius possible when changing hose or pipe direction).
Each individual branch line should have a
blast gate immediately after the branch to control suction from one machine to another.
The simpler the system, the more efficient
Step 4. Determine Required CFMs
figure
Machine Average Dust Port Size
Table Saw ......................................................4"
Miter/Radial-Arm Saw ....................................2"
Jointer (6" and smaller) .................................4"
Jointer (8"-12") ............................................... 5"
Thickness Planer (13" and smaller) ............... 4"
Thickness Planer (14"-20") ............................6"
Shaper ...........................................................4"
Router (mounted to table) ..............................2"
Bandsaw ........................................................4"
Lathe .............................................................. 4"
Disc Sander (12" and smaller) ....................... 2"
Disc Sander (13-18") ...................................... 4"
Belt Sander (6" and smaller) .........................2"
Belt Sander (7"-9") ........................................3"
Edge Sander (6" x 80" and smaller) .............. 4"
Edge Sander (6" x 80" and larger) ................ 5"
Drum Sander (24" and smaller) ...............2 x 4"
Drum Sander (24" and larger) .................4 x 4"
Widebelt Sander (18" and smaller) ................ 5"
Widebelt Sander (24"-37" single head) ...2 x 6" Widebelt Sander (24"-51" double head) .. 5 x 4"
Figure 50. Dust port size and quantity per
average machine.
Machine
Dust Port Size
Approximate
Required CFM
2" 100
2.5" 150
3" 250
4" 400
Figure 49. Approximate required airflow for
5" 600
6" 850
7" 1200
8" 1600
9" 2000
10" 2500
machines, based on dust port size.
Model G0849 (Mfd. Since 01/19)
400
Sander
800400
Dust
Collector
600
PlanerShaper
Miter
Saw
100
Planer/
Moulder
250
Table Saw
Jointer
400
Figure 51. CFM requirements labeled for each
machine.
-29-
Page 32
The general rule of thumb for a main line duct is that the velocity of the airflow must not fall below 3500 FPM.
For small/medium sized shops, using the inlet size of the dust collector as the main line duct size will usually keep the air velocity above 3500 FPM and, depending on your system, will allow you to keep multiple branches open at one time.
Mark your drawing, as shown in the
below, but using the inlet size for your dust collector as the main line.
The general rule of thumb for a branch line duct is that the velocity of the airflow must not fall below 4000 FPM.
For small/medium sized shops, using the dust port size from the machine as the branch line duct size will achieve the correct velocity in most appli­cations. However, if the dust port on the machine is smaller than 4", make the branch line 4" and neck the line down right before the dust port.
Note: Systems with powerful dust collectors work better if multiple blast gates are left open. This also allows you to run two machines at once. Experiment with different combinations of blast gates open/closed to find the best results for your system.
Write your determined branch line sizes on your drawing, as shown in the following figure.
Plan the drop downs for each machine, using blast gates wherever possible to control airflow.
Determining Main Line Duct Size
Planer/
Moulder
Jointer Sander
400
4"
800400
4" 6"
Miter
Saw
100
Planer/
Moulder
Jointer Sander
400
5" 6" 7"
250
400
800400
600
figure
Dust
Collector
Miter
Saw
100
Figure 53. Branch line duct sizes labeled.
4"
5" 6" 7"
4" 4" 5"
250
Table Saw
400
600
PlanerShaper
Planning Drop Downs
Elbow
Rigid Duct
(Main Line)
Y Branch
Rigid Duct
Dust
Collector
Table Saw
Figure 52. Main line size labeled on sketch.
PlanerShaper
Determining Branch Line Duct Size
-30-
Clamp
Blast Gate
Flexible Duct
To Planer
Figure 54. Drop-down setup.
Model G0849 (Mfd. Since 01/19)
Page 33
In most small/medium shops it is only necessary to calculate the line with the longest duct length or the most fittings (operating under the assumption that if the line with the highest resistance works, the others will be fine).
To calculate the static pressure of any given line in the system, follow these steps:
1.
the
2.
pressure loss given in the previous table.
Adding duct work, elbows, branches and any other components to a duct line increases airflow resistance (static pressure loss). This resistance can be minimized by using rigid (smooth) and gradual curves, as opposed to flexible and 90˚ elbows.
To help you think about this resistance, imagine riding a bicycle in a tunnel that is an exact replica of your duct work. If the inside of the tunnel is very bumpy (flexible (90˚ elbows), it will take a lot more effort to travel from one end to the other.
The purpose of calculating the resistance is to determine if it is low enough from the machine to the dust collector to meet the given CFM require­ment for the machine. Use the
to
calculate the resistance of duct work.
Multiple Dust Ports
If your machine has multiple dust ports, add the total CFM given for each dust port size from the table
Determine Required CFMs
CFM branch size dust ports with matching duct sizes.
If two machines will connect to the same branch line and both will operate at the same time, then add the required CFM for each machine together and to determine the correct branch size
If both machines will never run at the same time, reference the machine with the biggest dust port in the table Y-branch to open/close the line to each machine.
provided in the earlier subsection,
, then find the closest
in the table below to determine the correct
. Split the branch line just before the
Two Machines on Same Branch Line
find the closest total CFM in the table below
.
below and add blast gates after the
Approximate
Static Pressure
Duct
Dia.
2" 0.091 0.122 0.35 0.453
2.5" 0.08 0.107 0.306 0.397 3" 0.071 0.094 0.271 0.352 4" 0.057 0.075 0.215 0.28 5" 0.046 0.059 0.172 0.225 6" 0.037 0.047 0.136 0.18 7" 0.029 0.036 0.106 0.141 8" 0.023 0.027 0.08 0.108 9" 0.017 0.019 0.057 0.079
Loss Per Foot of
Rigid Duct
Main
Lines
at 3500
FPM
Branch
Lines
at 4000
FPM
Approximate
Static Pressure
Loss Per Foot
of Flexible Duct
Main
Lines
at 3500
FPM
Branch
Lines
at 4000
FPM
Total CFM Branch Line Size
400 4" 500 4" 600 5" 700 5" 800 6" 900 6"
1000 6"
Calculating Duct Resistance
Model G0849 (Mfd. Since 01/19)
duct) and has a lot of sharp turns
following tables
Fitting
Dia.
3" 0.47 0.235 0.282 0.188 4" 0.45 0.225 0.375 0.225 5" 0.531 0.266 0.354 0.236 6" 0.564 0.282 0.329 0.235 7" 0.468 0.234 0.324 0.216 8" 0.405 0.203 0.297 0.189
Figure 55. Static pressure loss tables.
duct duct
Make a list of each size duct in the line,
including the length, and multiply those num­bers by the static pressure value given in previous table.
List each type of elbow or branch and multiply
the quantity (if more than one) by the static
90˚
Elbow
45˚
Elbow
45˚
Wye(Y)
90˚
Wye(Y)
-31-
Page 34
4. Total your list as shown in the example below
Always account for a seasoned filter, so you don't end up with a system that only works right when the filter is clean.
Note: When calculating static pressure loss
to determine if multiple lines can be left open at the same time, only include the main line
3. Add the additional factors from the following
table to your list.
5. Compare the total static pressure loss for that
— If the CFM for your static pressure loss
moving machine closer to dust collector to eliminate duct length, and 5) reducing 90˚
line to the closest CFM given in Figure 57 for your dust collector on Page 33.
Additional Factors Static Pressure
Seasoned (well used)
1"
Dust Collection Filter
Entry Loss at Large
2"
Machine Hood
Figure 56. Additional factors affecting static
pressure.
to come up with your overall static pressure loss number for that line.
Note:
Main Line
6" Rigid Duct (0.037) at 20' ................ 0.740
Branch Line
4" Rigid Duct (0.075) at 10' ................ 0.750
4" Flexible Duct (0.28) at 5' ................ 1.400
Elbows/Branches
6" 45˚ Y-Branch ................................ 0.329
4" 45˚ Elbow ........................................ 0.225
Additional Factors
Seasoned Filter ................................ 1.000
Total Static Pressure Loss ................ 4.444
Figure 57. Totaling static pressure numbers.
Example: A typical Data Sheet Performance
Curve is illustrated in Figure 58. Find 4.4 on the Static Pressure axis (the amount of total static pressure loss calculated in Figure 57), then refer to the closest value on the CFM axis—approximately 1120 CFM.
The 1120 CFM for the static pressure loss of
the line connected to the router is well above the 220 CFM requirement of that machine.
Closest
CFM
(1120)
4.4 SP Loss
Figure 58. CFM for static pressure loss of line
connected to a dust collector & router.
— If the CFM for your static pressure loss
is above the requirement of the machine connected to the end of that branch line, then dust collection will most likely be successful. Congratulations! You've just designed your own dust system. Refer to the Accessories section on Page 37 to start buying the components necessary to make your system a reality.
-32-
is below the requirement of the machine, then that line will not effectively collect the dust. You must then modify some of the factors in that line to reduce the static pressure loss. Some of the ways to do this include 1) installing larger duct, 2) reducing amount of flexible duct used,
3) increasing machine dust port size, 4)
elbows or replacing them with 45˚ elbows.
Model G0849 (Mfd. Since 01/19)
Page 35
After the system is designed, create a materials list of all the items you will need to build your dust collection system. This will make it easy when it comes time to purchase the materials.
Below is an example of some items that might be needed. Refer to
for dust collection
components available through g rizzly.com.
G0849 Performance Curve
2750 2500 2250 2000 1750 1500 1250 1000
750 500 250
CFM
3 HP GRIZZLY DUST COLLECTOR PERFORMANCE RESULTS Max CFM Max SP HP Volts Inlet Impeller
1616 14.2 3 HP 230V 8" 15" Restrictor Plate
Diameter (inch) Static Pressure
(Inch/H CFM 1616 1511 1280 1010 805 445 0
The airflow test probe is located 1.5x duct diameter upstream from
the air inlet. Test pipe length is a minimum of 10x duct diameter.
1616
1511
1280
0
0.0 1.0 2.0 3.0 4.0 5.0 6.0 7.0 8.0 9.0 10.0 11.0 12.0 13.0 14.0
STATIC PRESSURE (Inch/H2O)
8" 7" 6" 5" 4" 3" 0"
2O)
2.0 2.36 3.59 5.82 9.7 12.37 14.2
1010
805
445
Example Materials List
Accessories
Description Model Quantity
6" Rigid Duct at 20' G7364 4 4" Rigid Duct at 10' G6162 2
4" Flex Hose at 5' H7215 6
6" 45° Y-Branch G7353 6
4" 45° Elbow G6167 6
Figure 59. G0849 performance curve chart and
data.
Model G0849 (Mfd. Since 01/19)
-33-
Page 36
System Grounding
Since plastic hose is abundant, relatively inexpen­sive, easily assembled and air tight, it is a very popular material for conveying dust from wood­working machines to the dust collector.
We recommend only using short lengths of flex­ible hose (flex-hose) to connect the woodworking machine to the dust collector. However, plastic flex-hose and plastic duct are an insulator, and dust particles moving against the walls of the plastic duct create a static electrical buildup. This charge will build until it discharges to a ground.
If a grounding medium is not available to prevent static electrical buildup, the electrical charge will arc to the nearest grounded source. This electri­cal discharge may cause an explosion and subse­quent fire inside the system.
To protect against static electrical buildup inside a non-conducting duct, a bare copper wire should be placed inside the duct along its length and grounded to the dust collector. You must also confirm that the dust collector is continuously grounded through the electrical circuit to the elec­tric service panel.
If you connect the dust collector to more than one machine by way of a non-conducting branching duct system and blast gates, the system must still be grounded as mentioned above. We recom­mend inserting a continuous bare copper ground
Be sure that you extend the bare copper wire down all branches of the system. Do not forget to con­nect the wires to each other with wire nuts when two branches meet at a “Y” or “T” connection.
Ensure that the entire system is grounded. If using plastic blast gates to direct air flow, the ground­ing wire must be jumped (see the figure below) around the blast gate without interruption to the grounding system.
We also recommend wrapping the outside of all
in your electric service panel.
Plastic Blast
Gate
Metal Duct
Copper
Ground Wire
-34-
Always guard against stat­ic electrical build up by grounding all dust collec­tion lines.
Figure 60. Ground jumper wire when using
plastic blast gates and metal duct.
plastic ducts with bare copper wire to ground the outside of the system against static electrical buildup. Wire connections at Y’s and T’s should be made with wire nuts.
Attach the bare ground wire to each stationary woodworking machine and attach to the dust collector frame with a ground screw as shown in the figure below. Ensure that each machine is continuously grounded to the grounding terminal
External
Ground Wire
Internal
Ground Wire
Flex
Hose
Figure 61. Flex-hose grounded to machine.
Model G0849 (Mfd. Since 01/19)
Ground
Screw
Page 37
SECTION 5: OPERATIONS
The purpose of this overview is to provide the nov­ice machine operator with a basic understanding of how the machine is used during operation, so the
discussed later
in this manual
Due to the generic nature of this overview, it is not intended to be an instructional guide. To learn more about specific operations, read this entire manual,
training from experienced machine operators outside of this manual by reading "how-to" books, trade magazines, or websites.
To reduce your risk of serious injury, read this entire manual BEFORE
To reduce risk of eye injury from flying
Operation Overview
machine controls/components
are easier to understand.
seek additional
, and do additional research
General Operation
This cyclone dust collector creates a vortex of incoming air that extracts heavy wood chips and large dust particles, and then drops them into the steel drum below, which is lined with a plastic bag (see Figure 62).
Canister
Filter
Incoming
Wood
Chips &
Fine Dust
using machine.
chips or lung damage from breathing dust, always wear safety glasses and a respirator when operating this machine.
If you are not experienced with this type of machine, WE STRONGLY RECOMMEND that you seek additional training outside of this manual. Read books/magazines or get formal training before beginning any proj­ects. Regardless of the content in this sec­tion, Grizzly Industrial will not be held liable for accidents caused by lack of training.
Model G0849 (Mfd. Since 01/19)
Wood
Chips
Fine Dust
Figure 62. Dust collector operation.
The remaining dust travels past the impeller and is then caught by the canister filter and deposited in the plastic collection bag below. This spun­bond polyester filter catches 99.9% particles from
0.2 to 2 micron in size and larger, and is pleated to provide maximum surface area for efficient airflow.
To maintain CFM during heavy dust-collection operations, a filter brush motor rotates internal brushes that knock caked-on dust into the plastic collection bag.
Always lock swivel casters during operation.
-35-
Page 38
Using Controls
Operating Control Panel
Refer to Figure 63 and the following descriptions to understand the control panel functions.
Operating Remote Control
Refer to Figure 64 and the following descriptions to understand the remote control functions.
Motor OFFCover
Motor
ON
Filter
Brush
Cleaning
ON/OFF
Figure 64. Remote control functions.
Motor ON Button: Turns main motor ON.
Remote
Pairing
Figure 63. G0849 dust-collection motor controls
and indicators.
During operation, DO NOT start machine, stop it, then attempt to quickly restart it. If the magnetic switch does not have enough time to cool down between startup cycles, it may overheat and malfunction.
ON Button: Turns main motor ON.
OFF Button: Turns main motor OFF.
Power Indicator: Illuminates when machine is
connected to power.
Dust Collection Indicator: Illuminates when machine is collecting dust during operation.
Filter Brush Cleaning ON/OFF Button: Manually turns filter brush motor ON for 1 minute; turns filter brush motor OFF when pressed again.
Motor OFF Button: Turns main motor OFF.
Filter Brush Cleaning ON/OFF:
— Press button "C" to manually turn filter
brush cleaning motor ON to run for 1 minute.
— Press button "C" again to manually turn
filter brush cleaning motor OFF before 1 minute elapses.
Remote Pairing: Press button "D" to pair remote control with RF receiver in the control panel if the remote loses its signal or is replaced (see
Pairing Remote Control on Page 41).
Note: The filter brush cleaning motor starts auto-
matically and runs for 1 minute after 8 hours of machine use.
Filter Brush Cleaning Indicator: Illuminates when filter brush motor operates.
-36-
Model G0849 (Mfd. Since 01/19)
Page 39
ACCESSORIES
order online at www.grizzly.com or call 1-800-523-4777
Installing unapproved accessories may
SECTION 6: ACCESSORIES
cause machine to malfunction, resulting in serious personal injury or machine damage. To reduce this risk, only install accessories recommended for this machine by Grizzly.
NOTICE
Refer to our website or latest catalog for additional recommended accessories.
W1050—Dust Collection Basics Book
This incisive book skillfully guides the woodworker through all the steps necessary in the design and construction of an efficient central dust-collection system and tells you what you need to know for easy installation. 64 pages.
H7465—8" x 10' Dust Hose
H7465 spiral wire reinforced clear hose allows easy inspection for locating potential clogs in your duct system. Uses RH fittings.
Figure 67. H7465 8" Dust Hose.
Figure 65. W1050 Dust Collection Basics Book.
H7219 —8" x 5' Rigid Flex Industrial Dust Collection Hose
H7219 Rigid Flex Hose with rolled collars provides just enough flexibility to make difficult connections while still keeping the inside wall as smooth as possible.
G6177—4" Metal Blast Gate G7340—5" Metal Blast Gate G7358—6" Metal Blast Gate H5243—7" Metal Blast Gate H5249—8" Metal Blast Gate
Control airflow and resistance between machines. These industrial blast gates can take the abuse of thousands of open and close cycles. Made specifically for production shops. These metal industrial dust collection fittings are simply the best you can find.
G6177
G7358
H5249
G7340
Figure 68. Metal blast gate assortment.
Figure 66. H7219 Rigid Flex Dust Hose.
Model G0849 (Mfd. Since 01/19)
H5234
-37-
Page 40
order online at www.grizzly.com or call 1-800-523-4777
T27422—Viewing Spool 8"
This viewing spool is a section of acrylic glass with QF ends so you can keep an eye on your material flow. Makes it a cinch to check for slow­downs or debris! Ends are 22 gauge, 8" opening. Total length 12.5".
Figure 69. T27422 Viewing Spool.
H7429 —8" Industrial Dust Collection Machine Adapter H5238—8" Industrial Dust Collection Pipe Clamp H5239—8" Industrial Dust Collection Adjustable Nipple H5250—8" Industrial Dust Collection Pipe Hanger T26510—8" Industrial Dust Collection Clamp Hanger T27054—8" Quick-Fit O-Ring, 12-Pk. T28548—8" x 6" x 6" Industrial Dust Collection Standard Branch
W1039—Universal Adapter
This adapter provides a multitude of reducing options. Simply cut off unneeded steps. Outside diameter sizes include 1", 2", 2.5", 3", 4", 5", and
1
6". Wall thickness is
8".
Figure 71. W1039 Universal Adapter.
D4206—Clear Flexible Hose 4" x 10' D4256—45° Elbow 4" D4216 —Black Flexible Hose 4" x 10' W1034—Heavy-Duty Clear Flex Hose 4" x 10'
1
D2107—Hose Hanger 4
4" W1015—Y-Fitting 4" x 4" x 4" W1017—90° Elbow 4" W1019—Hose Coupler (Splice) 4" W1317—Wire Hose Clamp 4" W1007—Plastic Blast Gate 4" W1053—Anti-Static Grounding Kit
D4206
D4216
D4256
H5238
H7429
H5250
W1053
H5239
W1007
W1317
Figure 72. 4" dust-collection accessories.
T26510 T27054
Figure 70. 8" dust-collection accessories.
-38-
Model G0849 (Mfd. Since 01/19)
W1017
Page 41
SECTION 7: MAINTENANCE
To reduce risk of shock or accidental startup, always disconnect machine from
Removing/Replacing
Collection Bag
power before adjustments, maintenance, or service.
Schedule
For optimum performance from this machine, this maintenance schedule must be strictly followed.
Ongoing
To maintain a low risk of injury and proper machine operation, if you ever observe any of the items below, shut down the machine immediately and fix the problem before continuing operations:
Loose mounting bolts.
Damaged filter canister, cleaning brush com-
ponents, or collection bags.
Worn or damaged wires.
Suction leaks.
Any other unsafe condition.
Monthly Check
Clean/vacuum dust buildup off machine body and motor.
Remove and replace the collection bag when it is about will be sucked into the intake barrel and passed through to the canister filter and filter bag. Avoid allowing this to happen, as it may reduce filter life.
IMPORTANT: To contain wood dust and minimize exposure risk, firmly tie bag closed.
How quickly the collection bag will fill up and require replacement is based on the type of work being done at the time:
Fine dust from a sander or table saw will
Curly shavings from a planer or jointer will
Items Needed Qty
Collection Bag T30326 ...................................... 1
To remove and replace collection bag:
1. DISCONNECT MACHINE FROM POWER!
2. Lift collection drum lock handle, then pull
3
4 full. If the bag gets overfilled, the dust
slowly fill the bag.
quickly fill the bag.
drum away from machine (see Figure 73).
Dust exposure created while using machinery may cause cancer, birth defects, or long-term respi­ratory damage. Always wear goggles and a NIOSH­approved respirator when working with the dust col­lection bags or canisters.
Model G0849 (Mfd. Since 01/19)
Collection Drum
Lock Handle
Collection
Drum
Figure 73. Collection bag components.
-39-
Page 42
3. Firmly tie collecion bag closed for disposal.
4. Place new collection bag in collection drum,
rolling top of bag around top of drum.
Removing/Replacing
Filter Bag
5. To connect collection drum to machine, lift
drum handle and push drum in to align han­dle tabs with slots on legs. Push drum handle down to engage lock handle (see Figure 74).
Note: When collection drum is properly seat-
ed, the drum casters will lift off floor.
Lock Handle
Drum
Handle
Slot
Remove and replace the filter bag when it is about
Items Needed Qty
Filter Bag T28924 .............................................. 1
To remove & replace filter bag:
1. DISCONNECT MACHINE FROM POWER!
2. Release clamp around bottom of canister
IMPORTANT: To contain wood dust and
1
2 full.
filter, then remove filter bag (see Figure 75).
minimize exposure risk, firmly tie bag closed.
Canister
Filter
Clamp
Filter
Bag
Figure 74. Collection drum properly secured to
machine.
Figure 75. Filter bag components.
3. Attach new filter bag around bottom of canis-
ter filter and secure with clamp.
-40-
Model G0849 (Mfd. Since 01/19)
Page 43
Cleaning Canister
Pairing Remote
Filter
The Model G0849 dust collector uses a motor­driven brush system to remove dust build-up and debris from the filter pleats. The filter-cleaning motor starts automatically and runs for 1 minute after 8 hours of machine use, but you may also operate the filter cleaning brush motor manually.
For a more thorough cleaning every few months under heavy use, wash the filter by hand (see Washing Canister Filter on Page 44).
Dispose of the filter bag when dust fills it about
1
2 full (see Removing/Replacing Filter Bag on
Page 40).
IMPORTANT: To contain wood dust and minimize
risk of exposure, firmly tie bag closed.
To clean canister filter using motor:
Control
The Model G0849 dust collector uses an RF remote control to duplicate functions on the control panel. If the remote loses its signal or is replaced, pair the remote with the control panel.
To pair remote control with control panel:
1. Remove control panel cover and turn over to
expose circuit board.
2. Press and hold SAVE CODE button until
it beeps, then press and hold button D on remote control (see Figure 77).
Pairing Button
1. Press Filter Brush Cleaning ON/OFF but­ton to turn motor ON for 1 minute (see
Figure 76).
2. To turn filter-cleaning motor OFF before 1
minute elapses, press Filter Brush Cleaning ON/OFF button again (see Figure 76).
Filter
Brush
Cleaning
Indicator
Filter
Brush
Cleaning
ON/OFF
Button
Figure 76. Filter cleaning brush controls.
Figure 77. Controls for pairing remote control.
3. Pairing is complete after second audible
beep.
4. Replace control panel cover.
Model G0849 (Mfd. Since 01/19)
-41-
Page 44
SECTION 8: SERVICE
Review the troubleshooting procedures in this section if a problem develops with your machine. If you need
the
serial number and manufacture date of your machine before calling.
replacement parts or additional help with a procedure, call our Technical Support. Note: Please gather
Troubleshooting
Motor & Electrical
Symptom Possible Cause Possible Solution
Machine does not start or a breaker trips.
Machine stalls or is underpowered.
Machine has vibration or noisy operation.
1. Dust collector not properly connected to ducting with resistance at the other end.
2. Incorrect power supply voltage/circuit size.
3. Power supply circuit breaker tripped or fuse blown.
4. Remote control not working.
5. Motor wires connected incorrectly.
6. Wiring open/has high resistance.
7. ON/OFF switch at fault.
8. Start capacitor at fault.
9. Remote receiver at fault.
10. Machine circuit breaker has tripped.
11. Centrifugal switch at fault.
12. Circuit board at fault.
13. Motor at fault.
1. Motor overheated.
2. Dust-collection ducting problem.
3. Canister filter clogged/at fault.
4. Dust collector undersized.
5. Motor wired incorrectly.
6. Run capacitor at fault.
7. Centrifugal switch at fault.
8. Motor bearings at fault.
1. Motor or component loose.
2. Motor fan rubbing on fan cover.
3. Impeller is damaged or unbalanced.
4. Impeller is loose on the motor shaft.
5. Motor bearings at fault.
6. Motor shaft bent.
1. Connect dust collector to ducting with resistance at
the other end (Page 26).
2. Ensure correct power supply voltage/circuit size.
3. Ensure circuit is sized correctly and free of shorts. Reset circuit breaker or replace fuse.
4. Replace battery; stay in signal range (Page 36).
5. Correct motor wiring connections.
6. Check/fix broken, disconnected, or corroded wires.
7. Inspect/replace remote control/control panel.
8. Test/replace.
9. Inspect/replace.
10. Let motor cool, improve ventilation, and reset; contact tech support if relay frequently trips.
11. Adjust/replace centrifugal switch if available.
12. Ensure circuit board voltage matches power supply; Inspect/replace.
13. Test/repair/replace.
1. Allow motor to cool, reset overload if necessary.
2. Clear blockages, seal leaks, use smooth wall duct, eliminate bends, close other branches (Page 26).
3. Clean/replace canister filter (Page 44); wash canister filter (Page 44).
4. Move closer to machine/redesign ducting layout/ upgrade dust collector.
5. Wire motor correctly (Page 46).
6. Test/repair/replace.
7. Adjust/replace centrifugal switch if available.
8. Test by rotating shaft; rotational grinding/loose shaft requires bearing replacement.
1. Inspect/replace damaged bolts/nuts, and retighten with thread-locking fluid.
2. Fix/replace fan cover; replace loose/damaged fan.
3. Inspect impeller for damage/replace.
4. Secure impeller; replace motor and impeller as a set if motor shaft and impeller hub are damaged.
5. Test by rotating shaft; rotational grinding/loose shaft requires bearing replacement.
6. Test with dial indicator. Replace motor if damaged.
-42-
Model G0849 (Mfd. Since 01/19)
Page 45
Dust Collector Operation
Symptom Possible Cause Possible Solution
Dust collector does not adequately collect dust or chips; poor performance.
Dust collector blows sawdust into the air.
Remote control does not operate dust collector.
1. Collection bag is full.
2. Canister filter is clogged/at fault.
3. Ducting blocked/restricted.
4. Dust collector is too far away from the point of suction, or there are too many sharp bends in ducting.
5. Lumber is wet and dust is not flowing smoothly through ducting.
6. Ducting has one or more leaks, or too many open ports.
7. Not enough open branch lines at one time, causing a velocity drop in main line.
8. Ducting and ports are incorrectly sized. or dust collection system is improperly designed.
9. Dust collector is undersized.
1. Duct clamps or filter bag is not properly clamped and secured.
2. Cylinder or funnel seals/gaskets are loose or damaged.
1. Machine is disconnected from power.
2. Remote control battery is weak or dead.
3. Receiver and remote are not registered or paired.
4. A wall or barrier disrupts the radio frequency, or controller is too far away.
1. Empty collection bag.
2. Manually run filter cleaning brushes (Page 36); wash or replace canister filter (Page 44).
3. Unblock restriction in ducting. A plumbing snake may be necessary.
4. Relocate dust collector closer to point of suction; remove sharp bends in ducting.
5. Process lumber with less than 20% moisture content.
6. Seal/eliminate all ducting leaks; close unused lines with blast gate.
7. Open 1 or 2 more blast gates to different branch lines to increase main line velocity.
8. Install correctly sized ducts and fittings (Page 26).
9. Install a larger dust collector.
1. Re-secure ducts and filter bag, making sure duct and bag clamp are tight.
2. Retighten all mounting and sealing points; replace damaged seals/gaskets.
1. Verify machine is connected to power source.
2. Replace battery.
3. Pair remote with receiver (Page 41).
4. Move machine away from barrier; use remote within 75' of machine.
Model G0849 (Mfd. Since 01/19)
-43-
Page 46
Washing Canister
Removing/Replacing
Filter
For a more thorough cleaning every few months under heavy use, wash the filter by hand.
To wash canister filter by hand:
1. DISCONNECT MACHINE FROM POWER!
2. Remove canister filter (see Removing/ Replacing Canister Filter on This Page).
3. Rinse filter outside under warm water.
IMPORTANT: DO NOT use a pressure wash-
er to clean the filter, or compressed air to dry it. High pressure will damage filter fibers.
4. Allow filter to air dry only.
Note: Do not leave filter in the sun to dry or
apply heat to speed the process; heat expo­sure can damage your filter.
5. Re-install canister filter.
Canister Filter
Dust exposure created while using machinery may cause cancer, birth defects, or long-term respi­ratory damage. Always wear goggles and a NIOSH­approved respirator when working with the dust col­lection bags or canisters.
If the canister filter is clogged or dirty and cleaning it does not improve dust-collection performance, replace the canister filter.
Items Needed Qty
An Assistant ...................................................... 1
Wrench or Socket 10mm ................................... 1
Wrench or Socket 12mm ................................... 1
Socket
Stepladder (6' Minimum).................................... 1
Canister Filter T28919 ....................................... 1
Filter Bag T28924 .............................................. 1
7
16" ......................................................... 1
To remove & replace canister filter:
1. DISCONNECT MACHINE FROM POWER!
2. Put on safety goggles and respirator.
-44-
Model G0849 (Mfd. Since 01/19)
Page 47
3. Release clamp, then remove filter bag (see Figure 78).
6. Twist canister counterclockwise, then lower it
past filter brush assembly to remove.
IMPORTANT: To contain wood dust and
minimize risk of exposure, firmly tie bag closed for disposal.
5
4. With help from an assistant, remove (3)
3
4" hex bolts and (3) 5⁄16" fender washers
18 x
16"-
securing filter cover to impeller housing, then lower and remove cover (see Figure 78).
x 3
Filter Cover
Clamp
Filter Bag
7. Vacuum loose dust from inside impeller
housing and on machine.
8. To install canister filter, lift it around filter
brush assembly. While lifting canister filter, have assistant work below to align filter brush assembly spindle with bearing in mounting bar (see Figure 80).
Mounting
Bar
Bearing
Filter Brush
Assembly Spindle
Figure 78. Location of filter bag and filter cover.
5
5. Loosen (3)
16"-18 x 1" knurled knob bolts
that secure canister filter to impeller housing (see Figure 79).
x 3
Figure 79. Canister filter fasteners.
Figure 80. Alignment points for filter brush
assembly and canister filter.
9. With canister filter sitting flush against impel-
ler housing, twist canister filter clockwise onto knob bolt threads.
5
10. Tighten (3)
16"-18 x 1" knurled knob bolts to
secure canister filter.
11. With help from assistant, place filter cover
under canister filter, then lift cover and attach
5
to impeller housing with (3)
5
bolts and (3)
16" fender washers.
16"-18 x 3⁄4" hex
12. Attach new filter bag to bottom of canister
and secure bag with clamp.
Model G0849 (Mfd. Since 01/19)
-45-
Page 48
These pages are current at the time of printing. However, in the spirit of improvement, we may make chang­es to the electrical systems of future machines. Compare the manufacture date of your machine to the one
number and manufacture date of your
machine before calling. This information can be found on the main machine label.
machine
SECTION 9: WIRING
stated in this manual, and study this section carefully.
If there are differences between your machine and what is shown in this section, call Technical Support at (570) 546-9663 for assistance BEFORE making any changes to the wiring on your machine. An updated wiring diagram may be available. Note: Please gather the serial
Wiring Safety Instructions
SHOCK HAZARD. Working on wiring that is con-
nected to a power source is extremely dangerous. Touching electrified parts will result in personal injury including but not limited to severe burns, electrocution, or death. Disconnect the power from the machine before servicing electrical com­ponents!
MODIFICATIONS. Modifying the wiring beyond what is shown in the diagram may lead to unpre­dictable results, including serious injury or fire. This includes the installation of unapproved after­market parts.
WIRE CONNECTIONS. All connections must be tight to prevent wires from loosening during machine operation. Double-check all wires dis­connected or connected during any wiring task to ensure tight connections.
CIRCUIT REQUIREMENTS. You MUST follow the requirements at the beginning of this manual when connecting your machine to a power source.
WIRE/COMPONENT DAMAGE. Damaged wires or components increase the risk of serious per­sonal injury, fire, or machine damage. If you notice that any wires or components are damaged while performing a wiring task, replace those wires or components.
MOTOR WIRING. The motor wiring shown in these diagrams is current at the time of printing but may not match your machine. If you find this to be the case, use the wiring diagram inside the motor junction box.
CAPACITORS/INVERTERS. Some capacitors and power inverters store an electrical charge for up to 10 minutes after being disconnected from the power source. To reduce the risk of being shocked, wait at least this long before working on capacitors.
EXPERIENCING DIFFICULTIES. If you are expe­riencing difficulties understanding the information included in this section, contact our Technical Support at (570) 546-9663.
The photos and diagrams included in this section are best viewed in color. You
can view these pages in color at www.grizzly.com.
-46-
Model G0849 (Mfd. Since 01/19)
Page 49
Electrical Components
Figure 81. Motor nameplate.
Figure 84. Filter brush cleaning motor (shown
upside down for clarity).
Figure 82. Motor junction box.
Figure 83. Motor start capacitor (left) and run
capacitor (right).
Contactor
Overload
Relay
Figure 85. Magnetic switch contactor and
overload relay.
Model G0849 (Mfd. Since 01/19)
Figure 86. Control panel circuit board.
READ ELECTRICAL SAFETY
ON PAGE 46!
-47-
Page 50
may not match your
wiring diagram inside
Wiring Diagram
The motor wiring shown here is current at the time of printing, but it
A1
L1
A2
L3
MAIN MOTOR
machine. Always use the
1L1 3L2 13NO
CONTACTOR NHD C-12D10
2T1 4T2 6T3 14NO
17
18
5L3
OL RELAY
NHD NTH21
17-21A
2PE
21
20
98 97 96
2V1 4V2 6V3
R O R
MAGNETIC
SWITCH
NHD MS-12D
the motor junction box.
PE
Run
Capacitor
A2
A2
95
95
35uF
400VAC
Ground
Start
Capacitor
250MFD 250VAC
+V
-V
+V
-V
24VDC Filter Brush
Cleaning Motor
WARNING!
SHOCK HAZARD!
Disconnect power before working on wiring.
Ground
X
Hot
G
Y
230 VAC
L6-30 PLUG
-48-
Hot
READ ELECTRICAL SAFETY
ON PAGE 46!
INVERTER MEAN WELL LRS-100-24
L N -V +V
N
L E
N
L
Control Panel
(Interior)
-VN L
AC
MOTOR_2 MOTOR_1
INPUT
INVERTERTEPCF-124D1M
+V
ADJ
ANT1
JY17358AR-V1.1822-REV0
3 4
Circuit Board
Control Panel
(Viewed From Rear)
Model G0849 (Mfd. Since 01/19)
Page 51
4
55
3
SECTION 10: PARTS
Main
89
8
10
58
53 10
54
55
10
2
9
9
9
9
10
9
18
69
70
10
17
10
91
10
52
52-1
52-4
52-5
9
58
52-6
52-7
52-8 52-9
163
166
166-2
166-1 166-3
10
63
9
9
64 55
10
9
9
9
9
10
10
9
158
167
52-352-2
10
9
115
4 153
150
149
116
117 118
119
73
140
120
140
121
124
121-1 121-2
74
120 140
121
140
9 10 55 9
142
3
148
17
73
80
10 9
85 9
10 86
98
102 101
117 145
3
118
103
104
105
11
10
9
10
10
169
170
113
156
10
9
157
A
C
157-1
112
9
82
112
B
D
168
39
10
9
49
171 172
9
34
9
12
23
9
9
9
9
10
10
90
23
10
33
9
9
3
58
5
5
4
9
3
2
10
1
9
10
3
4
10
9
109
96
95
99
97
100
93
94
106 9
10
173
Model G0849 (Mfd. Since 01/19)
BUY PARTS ONLINE AT GRIZZLY.COM !
Scan QR code to visit our Parts Store.
-49-
Page 52
REF PART # DESCRIPTION REF PART # DESCRIPTION
Main Parts List
We do our best to stock replacement parts when possible, but we cannot guarantee that all parts shown are available for purchase. Call (800) 523-4777 or visit www.grizzly.com/parts to check for availability.
1 P0849001 STAND BASE 96 P0849096 PHLP HD SCR 10-24 X 5/8 2 P0849002 CASTER 3" SWIVEL (LOCKING) 97 P0849097 DRUM WINDOW 172 X 210MM ACRYLIC 3 P0849003 FLAT WASHER 1/4 98 P0849098 COLLECTION DRUM VACUUM RING 4 P0849004 HEX BOLT 1/4-20 X 3/4 99 P0849099 COLLECTION DRUM HANDLE 5 P0849005 CASTER 3" SWIVEL 100 P0849100 EXT RETAINING RING 13MM 8 P0849008 TUBE END PLUG 101 P0849101 CANISTER FILTER 19" X 42-1/2" 9 P0849009 FENDER WASHER 5/16 102 P0849102 KNURLED KNOB BOLT 5/16-18 X 1 10 P0849010 HEX BOLT 5/16-18 X 3/4 103 P0849103 FILTER SEALING BAND 11 P0849011 LOWER FRONT LEG (LEFT) 104 P0849104 BAG CLAMP 19-5/8" 12 P0849012 LEG BRACE (LEFT) 105 P0849105 FILTER BAG 19" X 39-3/8" 17 P0849017 UPPER LEG (LEFT) 106 P0849106 FILTER BARREL 18 P0849018 IMPELLER HOUSING 109 P0849109 VACUUM HOSE BRACKET 23 P0849023 LOWER LEG (REAR) 112 P0849112 HOSE CLAMP 1-3/4" 33 P0849033 LOWER FRONT LEG (RIGHT) 113 P0849113 VACUUM HOSE 1-1/2" X 43-1/4" 34 P0849034 LEG BRACE (RIGHT) 115 P0849115 FLAT HD SCR 1/4-20 X 1-1/4 39 P0849039 UPPER FRONT LEG (RIGHT) 116 P0849116 BRUSH SPINDLE CONNECTOR 49 P0849049 UPPER REAR LEG (RIGHT) 117 P0849117 PILLOW BLOCK BEARING 52 P0849052 MOTOR 3HP 230V 1-PH 118 P0849118 LOCK NUT 1/4-20 52-1 P0849052-1 MOTOR FAN COVER 119 P0849119 BRUSH SPINDLE 52-2 P0849052-2 MOTOR FAN 120 P0849120 STUD-FT 1/4-20 X 10 52-3 P0849052-3 MOTOR JUNCTION BOX 121 P0849121 BRUSH BRACKET 52-4 P0849052-4 S CAPACITOR 250M 250V 1-3/4 X 3-1/2 121-1 P0849121-1 SET SCREW M8-1.25 X 8 HOLLOW TIP 52-5 P0849052-5 R CAPACITOR 35M 400V 1-3/4 X 3-1/2 121-2 P0849121-2 PLASTIC TIP 6MM 52-6 P0849052-6 CONTACT PLATE 124 P0849124 FILTER BRUSH (PVC) 52-7 P0849052-7 CENTRIFUGAL SWITCH 140 P0849140 HEX NUT 1/4-20 52-8 P0849052-8 BALL BEARING 6203ZZ (FRONT) 142 P0849142 HEX BOLT 1/4-20 X 1 52-9 P0849052-9 BALL BEARING 6205ZZ (REAR) 145 P0849145 FILTER BRUSH BASE 53 P0849053 MOTOR MOUNT GASKET 195 MM 148 P0849148 KNOB BOLT 1/4-20 X 3/4, 6-LOBE D1-5/16 54 P0849054 IMPELLER COVER 149 P0849149 FILTER COVER PLATE GASKET 445MM 55 P0849055 HEX BOLT 5/16-18 X 1 150 P0849150 FILTER COVER PLATE 58 P0849058 LOCK NUT 5/16-18 153 P0849153 FILTER BRUSH MOTOR 19.2W 24VDC 63 P0849063 IMPELLER 15" 156 P0849156 CONTROL PANEL BRACKET 64 P0849064 IMPELLER WASHER 5/16 X 1-3/16 X 3/32 157 P0849157 CONTROL PANEL 69 P0849069 INTAKE CYLINDER GASKET 317 MM 157-1 P0849157-1 REMOTE CONTROL 70 P0849070 INTAKE CYLINDER 158 P0849158 CONTROL PANEL CORD 20G 5W 48" 73 P0849073 INTAKE BARREL GASKET 570 MM 163 P0849163 MAGNETIC SWITCH BRACKET 74 P0849074 INTAKE BARREL 166 P0849166 MAGNETIC SWITCH MHD IP54 220V 80 P0849080 CYCLONE FUNNEL 166-1 P0849166-1 CONTACTOR MHD C-12D10 220V 82 P0849082 HEX NUT 5/16-18 166-2 P0849166-2 OL RELAY MHD NTH21 17-21A 85 P0849085 CYCLONE FUNNEL GASKET 284 MM 166-3 P0849166-3 MAGNETIC SWITCH COVER 86 P0849086 COLLECTION DRUM LID 167 P0849167 POWER CORD 12G 3W 72" L6-30P 89 P0849089 COLLECTION DRUM LOCK HANDLE 168 P0849168 STRAIN RELIEF TYPE-6 PG13.5 90 P0849090 HEX BOLT 1/4-20 X 1 169 P0849169 CONDUIT 3/8" X 42" 91 P0849091 LOCK NUT 1/4-20 170 P0849170 CONDUIT 1/2" X 48" 93 P0849093 HEX NUT 3/8-16 171 P0849171 PLASTIC RETAINING CLIP 94 P0849094 CASTER 2" SWIVEL BALL 3/8-16 X 1-1/2" 172 P0849172 PHLP HD SCR 10-24 X 1/2 95 P0849095 COLLECTION DRUM 35-GAL. 173 P0849173 COLLECTION BAG 25-1/4" X 37-1/2"
-50-
BUY PARTS ONLINE AT GRIZZLY.COM !
Scan QR code to visit our Parts Store.
Model G0849 (Mfd. Since 01/19)
Page 53
201
213
REF PART # DESCRIPTION REF PART # DESCRIPTION
grizzly.com
212
G0849
Labels & Cosmetics
Specifications
Motor: 3 HP, 230V, 1-Ph, 60 Hz Full-Load Current Rating: 18.5A Suction Capacity: 1616 CFM @ 2.0" SP Max. Static Pressure: 14.2" Inlet Size: 8" Cartridge Filter: 19" x 42-1/2" Filtration: 99.9% at 0.2 – 2 Micron Replacement Filter: T28919 Replacement Filter Bag: T28924 Replacement Drum Bag: T30326 Weight: 452 lbs.
Mfd. for Grizzly in Taiwan
To reduce the risk of serious injury when using this machine:
1. Read and understand owner’s manual before operating.
2. Always wear approved eye protection, hearing protection, and respirator.
3. Only plug power cord into a grounded outlet.
4. Only use this machine to collect wood dust/chips—never use to collect glass, metal, liquids,
5. Always disconnect power before servicing or cleaning.
6. Do not expose to rain or use in wet areas.
7. Keep hands, long hair, and loose clothing away from inlet.
8. Never leave machine unattended during operation.
9. Do not use if cord, plug, or any other electrical equipment becomes damaged—promptly repair!
10. Do not use without dust bag, canister, or filters in place.
11. Do not connect cord to power supply with wet hands.
Date
12. Grasp and pull the plug, not the cord, when unplugging.
13. Always wear a respirator when emptying bags or canisters.
14. Do not modify machine in any way.
S/N
15. Prevent unauthorized use by children or untrained users; disable machine when unattended.
MODEL G0849
3 HP CYCLONE DUST COLLECTOR
WARNING!
asbestos, silica, animal parts, biohazards, burning material/ashes, etc.
202
202
211
Safety labels help reduce the risk of serious injury caused by machine hazards. If any label comes off or becomes unreadable, the owner of this machine MUST replace it in the original location before resuming operations. For replacements, contact (800) 523-4777 or www.grizzly.com.
210
209
208
207
WARNING!
To reduce risk of death or serious injury, read manual BEFORE using machine. To get a new manual, call (800) 523-4777 or go to www.grizzly.com.
DISCONNECT POWER BEFORE ADJUSTMENTS, MAINTENANCE, OR SERVICE.
WARNING!
EYE/LUNG INJURY
HAZARD! Always wear safety glasses and a respirator when using this machine.
HEARING LOSS
HAZARD!
Always wear hearing protection when using this machine!
206
205
203
202
FILTER BRUSH
CLEANING
INDICATOR
POWER
INDICATOR
OFF ON
POWER
204
FILTER BRUSH
CLEANING
ON/OFF
DUST COLLECTION INDICATOR
201 P0849201 MACHINE ID LABEL 208 P0849208 GLASSES/RESPIRATOR LABEL 202 P0849202 ELECTRICITY LABEL, SMALL 209 P0849209 UNPLUG 220V WARNING LABEL 203 P0849203 CONTROL PANEL LABEL 210 P0849210 READ MANUAL WARNING LABEL 204 P0849204 REMOTE CONTROL LABEL 211 P0849211 ELECTRICITY LABEL, LARGE 205 P0849205 TOUCH-UP PAINT, GRIZZLY GREEN 212 P0849212 MODEL NUMBER LABEL 206 P0849206 TOUCH-UP PAINT, GRIZZLY PUTTY 213 P0849213 GRIZZLY.COM LABEL 207 P0849207 HEARING WARNING LABEL
Model G0849 (Mfd. Since 01/19)
BUY PARTS ONLINE AT GRIZZLY.COM !
Scan QR code to visit our Parts Store.
-51-
Page 54
-52-
Model G0849 (Mfd. Since 01/19)
Page 55
WARRANTY & RETURNS
Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole written warranty and any and all warranties that may be implied by law, including any merchantability or fitness, for any par­ticular purpose, are hereby limited to the duration of this written warranty. We do not warrant or represent that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants. In no event shall Grizzly’s liability under this warranty exceed the purchase price paid for the product and any legal actions brought against Grizzly shall be tried in the State of Washington, County of Whatcom.
We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, special, or consequential damages arising from the use of our products.
The manufacturers reserve the right to change specifications at any time because they constantly strive to achieve better quality equipment. We make every effort to ensure that our products meet high quality and durability standards and we hope you never need to use this warranty.
In the event you need to use this warranty, contact us by mail or phone and give us all the details. We will then issue you a “Return Number,’’ which must be clearly posted on the outside as well as the inside of the carton. We will not accept any item back without this number. Proof of purchase must accompany the merchandise.
Please feel free to write or call us if you have any questions about the machine or the manual.
Thank you again for your business and continued support. We hope to serve you again soon.
To
warranty-card
registration page
take advantage of this warranty, you must register it at https://www.grizzly.com/secureforms/
, or you can scan the QR code below to be automatically directed to our warranty
. Enter all applicable information for the product.
WARRANTY
Page 56
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