Grizzly G0843P User Manual

MODEL G0843P
TM
POLAR BEAR SERIES
12" DOUBLE DISC SANDER
OWNER'S MANUAL
(For models manufactured since 11/17)
COPYRIGHT © MARCH, 2018 BY GRIZZLY INDUSTRIAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
#ES19293 PRINTED IN CHINA
V1. 0 3.18
This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators.
Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.
The owner of this machine/tool is solely responsible for its safe use. This responsibility includes but is not limited to proper installation in a safe environment, personnel training and usage authorization, proper inspection and maintenance, manual availability and compre­hension, application of safety devices, cutting/sanding/grinding tool integrity, and the usage of personal protective equipment.
The manufacturer will not be held liable for injury or property damage from negligence, improper training, machine modifications or misuse.
Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
Lead from lead-based paints.
Crystalline silica from bricks, cement and other masonry products.
Arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: Work in a well ventilated area, and work with approved safety equip­ment, such as those dust masks that are specially designed to filter out microscopic particles.
Table of Contents
INTRODUCTION ............................................... 2
Contact Info.................................................... 2
Manual Accuracy ........................................... 2
Identification ................................................... 3
Machine Data Sheet ...................................... 4
SECTION 1: SAFETY ....................................... 6
Safety Instructions for Machinery .................. 6
Additional Safety for Disc Sanders ................ 8
SECTION 2: POWER SUPPLY ........................ 9
SECTION 3: SETUP ....................................... 11
Needed for Setup ......................................... 11
Unpacking .................................................... 11
Inventory ...................................................... 12
Site Considerations ...................................... 12
Bench Mounting ........................................... 13
Dust Collection ............................................. 13
Test Run ...................................................... 14
SECTION 4: OPERATIONS ........................... 15
Operation Overview ..................................... 15
Replacing Sanding Discs ............................. 16
Sanding Operations ..................................... 17
SECTION 5: ACCESSORIES ......................... 18
SECTION 6: MAINTENANCE ......................... 20
Schedule ...................................................... 20
Cleaning & Protecting .................................. 20
SECTION 7: SERVICE ................................... 21
Troubleshooting ........................................... 21
Table Gap & Parallelism .............................. 23
Calibrating Miter Gauge ............................... 24
Calibrating Table Tilt .................................... 24
SECTION 8: WIRING ...................................... 25
Wiring Safety Instructions ............................ 25
Wiring Diagram ............................................ 26
Electrical Components ................................. 26
SECTION 9: PARTS ....................................... 27
Main ............................................................. 27
Main Parts List ............................................. 28
Labels & Cosmetics ..................................... 29
WARRANTY & RETURNS ............................. 33
We stand behind our machines! If you have ques­tions or need help, contact us with the information below. Before contacting, make sure you get the
serial number
from the
machine ID label. This will help us help you faster.
We want your feedback on this manual. What did you like about it? Where could it be improved? Please take a few minutes to give us feedback.
Email: manuals@grizzly.com
We are proud to provide a high-quality owner’s manual with your new machine!
We
instruc­tions, specifications, drawings, and photographs in this manual. Sometimes we make mistakes, but our policy of continuous improvement also means that
you receive is
slightly different than shown in the manual
If you find this to be the case, and the difference between the manual and machine leaves you confused or unsure about something
check our
website for an updated version. W
current
manuals and
on our web-
site at
Alternatively, you can call our Technical Support for help. Before calling, make sure you write down the
from the machine ID label (see below). This information is required for us to provide proper tech support, and it helps us determine if updated documenta­tion is available for your machine.

INTRODUCTION

Contact Info

and manufacture date
Grizzly Technical Support
1815 W. Battlefield Springfield, MO 65807 Phone: (570) 546-9663
Email: techsupport@grizzly.com
Grizzly Documentation Manager
P.O. Box 2069
Bellingham, WA 98227-2069

Manual Accuracy

made every effort to be exact with the
sometimes the machine
.
,
e post
manual updates for free
www.grizzly.com.
Manufacture Date and Serial Number
Manufacture Date
Serial Number
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Model G0843P (Mfd. Since 11/17)

Identification

Become familiar with the names and locations of the controls and features shown below to better understand the instructions in this manual.
Left
Table
Front
View
Locking
Table
Handle
Paddle Switch w/
Disabling Key
Scale
Pointers
Right
Sanding
Disc
Locking
Table
Handle
Right Sanding
Disc Guard
Right
Table
Miter
Gauge
Table
Slot
Rear View
Left Sanding
Disc Guard
Left
Sanding
Disc
Table
Slot
2" Dust
Port
Locking Table
Handles
2" Dust
Port
For Your Own Safety Read Instruction Manual Before Operating Double Disc Sander
a) Wear eye and ear protection. b) Support workpiece on table. c) Maintain the smallest gap possible between the table and sanding disc. d) Avoid kickback by sanding in accordance with directional arrows.
Model G0843P (Mfd. Since 11/17)
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Machine Data Sheet

MACHINE DATA
SHEET
Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901
MODEL G0843P 12" DOUBLE DISC SANDER ‐ POLAR BEAR
SERIES
Product Dimensions:
Weight................................................................................................................................................................ 79 lbs.
Width (side-to-side) x Depth (front-to-back) x Height..................................................................... 29-1/2 x 16 x 16 in.
Footprint (Length x Width)............................................................................................................................ 25 x 16 in.
Shipping Dimensions:
Type..................................................................................................................................................... Cardboard Box
Content........................................................................................................................................................... Machine
Weight................................................................................................................................................................ 84 lbs.
Length x Width x Height....................................................................................................................... 26 x 19 x 18 in.
Must Ship Upright................................................................................................................................................... Yes
Electrical:
Power Requirement............................................................................................................ 110V, Single-Phase, 60Hz
Full-Load Current Rating.......................................................................................................................................... 7A
Minimum Circuit Size.............................................................................................................................................. 15A
Connection Type....................................................................................................................................... Cord & Plug
Power Cord Included.............................................................................................................................................. Yes
Power Cord Length................................................................................................................................................. 6 ft.
Power Cord Gauge......................................................................................................................................... 16 AWG
Plug Included.......................................................................................................................................................... Yes
Included Plug Type.................................................................................................................................... NEMA 5-15
Switch Type.................................................................................................. Paddle Safety Switch w/Removable Key
Motors:
Main
Horsepower............................................................................................................................................. 3/4 HP
Phase............................................................................................................................................ Single-Phase
Amps.............................................................................................................................................................. 7A
Speed................................................................................................................................................ 1720 RPM
Type.................................................................................................................. TEFC Run-Capacitor Induction
Power Transfer ............................................................................................................................... Direct Drive
Bearings........................................................................................................ Sealed & Permanently Lubricated
Main Specifications:
Disc Sander Info
Disc Diameter............................................................................................................................................ 12 in.
Disc Speed........................................................................................................................................ 1720 RPM
Disc Sandpaper Backing Type.................................................................................................................... PSA
Table Length........................................................................................................................................ 15-1/2 in.
Table Width.................................................................................................................................................. 9 in.
Table Thickness........................................................................................................................................ 5/8 in.
Table Tilt............................................................................................................................................. 0–45 deg.
Table-to-Floor Height........................................................................................................................... 9-5/16 in.
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Model G0843P (Mfd. Since 11/17)
Construction Materials
Base........................................................................................................................................................... Steel
Table................................................................................................................................................... Aluminum
Frame......................................................................................................................................................... Steel
Disc..................................................................................................................................................... Aluminum
Miter Gauge........................................................................................................................................ Aluminum
Paint Type/Finish.................................................................................................................................... Enamel
Other Related Info
Miter Gauge Slot Width............................................................................................................................. 5/8 in.
Miter Gauge Slot Height........................................................................................................................... 1/4 in.
Number of Dust Ports....................................................................................................................................... 2
Dust Port Size........................................................................................................................................ 2-1/2 in.
Other Specifications:
Country of Origin ................................................................................................................................................ China
Warranty ........................................................................................................................................................... 1 Year
Approximate Assembly & Setup Time ........................................................................................................ 10 Minutes
Serial Number Location .................................................................................................................................. ID Label
Sound Rating ..................................................................................................................................................... 60 dB
Features:
Dual Sanding Discs Dual 2-1/2" Dust Ports Table Tilt Range 0 to 45 Deg. Accepts 12" PSA Sanding Discs
Accessories Included:
Aluminum Miter Gauge Open-End Wrench 7/8" Open-End Wrench 8/10mm Open-End Wrench 12/14mm Phillips Screwdriver #1
Model G0843P (Mfd. Since 11/17)
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SECTION 1: SAFETY

For Your Own Safety, Read Instruction
Manual Before Operating This Machine
The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words intended to convey the level of impor­tance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures. Always use common sense and good judgment.
Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury. It may also be used to alert against unsafe practices.
This symbol is used to alert the user to useful information about
NOTICE
proper operation of the machine.

Safety Instructions for Machinery

OWNER’S MANUAL. Read and understand this
owner’s manual BEFORE using machine.
TRAINED OPERATORS ONLY. Untrained oper­ators have a higher risk of being hurt or killed. Only allow trained/supervised people to use this machine. When machine is not being used, dis­connect power, remove switch keys, or lock-out machine to prevent unauthorized use—especially around children. Make your workshop kid proof!
DANGEROUS ENVIRONMENTS. Do not use machinery in areas that are wet, cluttered, or have poor lighting. Operating machinery in these areas greatly increases the risk of accidents and injury.
MENTAL ALERTNESS REQUIRED. Full mental alertness is required for safe operation of machin­ery. Never operate under the influence of drugs or alcohol, when tired, or when distracted.
ELECTRICAL EQUIPMENT INJURY RISKS. You can be shocked, burned, or killed by touching live electrical components or improperly grounded machinery. To reduce this risk, only allow qualified service personnel to do electrical installation or repair work, and always disconnect power before accessing or exposing electrical equipment.
DISCONNECT POWER FIRST. nect machine from power supply BEFORE making adjustments, changing tooling, or servicing machine. This prevents an injury risk from unintended startup or contact with live electrical components.
EYE PROTECTION. Always wear ANSI-approved safety glasses or a face shield when operating or observing machinery to reduce the risk of eye injury or blindness from flying particles. Everyday eyeglasses are NOT approved safety glasses.
Always discon-
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Model G0843P (Mfd. Since 11/17)
WEARING PROPER APPAREL. Do not wear clothing, apparel or jewelry that can become entangled in moving parts. Always tie back or cover long hair. Wear non-slip footwear to reduce risk of slipping and losing control or accidentally contacting cutting tool or moving parts.
HAZARDOUS DUST. Dust created by machinery operations may cause cancer, birth defects, or long-term respiratory damage. Be aware of dust hazards associated with each workpiece mate­rial. Always wear a NIOSH-approved respirator to reduce your risk.
HEARING PROTECTION. Always wear hear­ing protection when operating or observing loud machinery. Extended exposure to this noise without hearing protection can cause permanent hearing loss.
REMOVE ADJUSTING TOOLS. Tools left on machinery can become dangerous projectiles upon startup. Never leave chuck keys, wrenches, or any other tools on machine. Always verify removal before starting!
USE CORRECT TOOL FOR THE JOB. Only use this tool for its intended purpose—do not force it or an attachment to do a job for which it was not designed. Never make unapproved modifica­tions—modifying tool or using it differently than intended may result in malfunction or mechanical failure that can lead to personal injury or death!
AWKWARD POSITIONS. Keep proper footing and balance at all times when operating machine. Do not overreach! Avoid awkward hand positions that make workpiece control difficult or increase the risk of accidental injury.
CHILDREN & BYSTANDERS. Keep children and bystanders at a safe distance from the work area. Stop using machine if they become a distraction.
GUARDS & COVERS. Guards and covers reduce accidental contact with moving parts or flying debris. Make sure they are properly installed, undamaged, and working correctly BEFORE operating machine.
FORCING MACHINERY. Do not force machine. It will do the job safer and better at the rate for which it was designed.
NEVER STAND ON MACHINE. Serious injury may occur if machine is tipped or if the cutting tool is unintentionally contacted.
STABLE MACHINE. Unexpected movement dur­ing operation greatly increases risk of injury or loss of control. Before starting, verify machine is stable and mobile base (if used) is locked.
USE RECOMMENDED ACCESSORIES. Consult this owner’s manual or the manufacturer for rec­ommended accessories. Using improper acces­sories will increase the risk of serious injury.
UNATTENDED OPERATION. To reduce the risk of accidental injury, turn machine OFF and ensure all moving parts completely stop before walking away. Never leave machine running while unattended.
MAINTAIN WITH CARE. Follow all maintenance instructions and lubrication schedules to keep machine in good working condition. A machine that is improperly maintained could malfunction, leading to serious personal injury or death.
DAMAGED PARTS. Regularly inspect machine for damaged, loose, or mis-adjusted parts—or any condition that could affect safe operation. Immediately repair/replace BEFORE operating machine. For your own safety, DO NOT operate machine with damaged parts!
MAINTAIN POWER CORDS. When disconnect­ing cord-connected machines from power, grab and pull the plug—NOT the cord. Pulling the cord may damage the wires inside. Do not handle cord/plug with wet hands. Avoid cord damage by keeping it away from heated surfaces, high traffic areas, harsh chemicals, and wet/damp locations.
EXPERIENCING DIFFICULTIES. If at any time you experience difficulties performing the intend­ed operation, stop using the machine! Contact our Technical Support at (570) 546-9663.
Model G0843P (Mfd. Since 11/17)
-7-

Additional Safety for Disc Sanders

Serious injury or death can occur from pinching fingers or hands between rotating sanding disc and table, or getting clothes or hair getting entangled in sanding disc. Workpieces thrown by sander can strike nearby operators with great force. Long-term respiratory damage can occur from using sander without a respirator and adequate dust collection system. To minimize these risks, anyone operating machine MUST completely heed hazards and warnings below.
AVOIDING ENTANGLEMENT. Becoming
entangled in moving parts of this machine can cause pinching and crushing injuries. To avoid these hazards, DO NOT wear loose clothing, gloves, or jewelry, and tie back long hair. Keep all guards in place and secure.
IN-RUNNING NIP POINTS. The gap between moving sanding disc and fixed table/support creates a pinch point for fingers or workpieces; the larger this gap is, the greater risk of fingers or workpieces getting caught in it. Minimize this risk by adjusting table no more than sanding disc.
DISC DIRECTION. Only sand on downward­moving side of sanding disc with workpiece firmly supported against table. Sanding on upward­moving side of sanding disc forces operator to rely only on hands (rather than table) for support, which increases risk of workpiece kickback, loss of control, and impact/abrasion injuries. Workpiece kickback can occur with violent force if workpiece is not properly supported during operation. Always sand with workpiece firmly against table or another support device.
FEEDING WORKPIECE. Forcefully jamming work­piece into sanding surface could cause workpiece to be aggressively grabbed and pull your hands into sanding surface. Firmly grasp workpiece in both hands and ease it into sanding disc using light pressure.
1
16" away from
HAND PLACEMENT. Rotating sanding discs can quickly remove a large amount skin. Always keep hands away from sanding disc during operation. Never touch moving sanding disc on purpose.
WORKPIECE INSPECTION. Nails, staples, knots, or other imperfections in workpiece can be dis­lodged and thrown from sander at high rate of speed into operator or bystanders, or cause dam­age to sanding disc or sander. Never try to sand stock that has embedded foreign objects or questionable imperfections.
WORKPIECE INTEGRITY. Only sand solid work­pieces that can withstand power sanding forces. Make sure shape of workpiece is properly support­ed on table; avoid sanding workpieces without flat bottom surfaces unless some type of jig is used to maintain support and control when sanding force is applied.
SANDING DISC CONDITION. Worn or damaged sanding discs not only produces poor sanding results, but could fly apart, aggressively grab workpiece, and throw debris at the operator. Always inspect sanding discs before operation and replace if worn or damaged.
SANDING DUST. Sanding creates large amounts of dust and flying chips that can lead to eye injury or respiratory illness. Reduce risk of these hazards by wearing approved eye and respiratory protec­tion when using sander.
SMALL WORKPIECES. Small workpieces are difficult to control and require close support near sanding surface. Always use a jig or other holding device when sanding small workpieces, and keep hands and fingers at least 2" away from sanding surface.
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DUST COLLECTION. Never operate without adequate dust-collection system in place and run­ning. Proper dust collection reduces dust in work area, which decreases risk of long-term respira­tory damage, but it is not a substitute for using a respirator.
Model G0843P (Mfd. Since 11/17)

SECTION 2: POWER SUPPLY

Before installing the machine, consider the avail­ability and proximity of the required power supply circuit. If an existing circuit does not meet the requirements for this machine, a new circuit must be installed. To minimize the risk of electrocution, fire, or equipment damage, installation work and electrical wiring must be done by an electrician or qualified service personnel in accordance with all applicable codes and standards.
or equipment damage may occur if machine is not properly grounded and connected to power
The full-load current rating is the amperage a machine draws at 100% of the rated output power. On machines with multiple motors, this is the amperage drawn by the largest motor or sum of all motors and electrical devices that might operate at one time during normal operations.
The full-load current is not the maximum amount of amps that the machine will draw. If the machine is overloaded, it will draw additional amps beyond the full-load rating.
If the machine is overloaded for a sufficient length of time, damage, overheating, or fire may result— especially if connected to an undersized circuit. To reduce the risk of these hazards, avoid over­loading the machine during operation and make sure it is connected to a power supply circuit that meets the specified circuit requirements.
For your own safety and protection of
Note: Circuit requirements in this manual apply to
a dedicated circuit—where only one machine will be running on the circuit at a time. If machine will be connected to a shared circuit where multiple machines may be running at the same time, con­sult an electrician or qualified service personnel to ensure circuit is properly sized for safe operation.
A power supply circuit includes all electrical equipment between the breaker box or fuse panel in the building and the machine. The power sup­ply circuit used for this machine must be sized to safely handle the full-load current drawn from the machine for an extended period of time. (If this machine is connected to a circuit protected by fuses, use a time delay fuse marked D.)
This machine is prewired to operate on a power supply circuit that has a verified ground and meets the following requirements:
process. DO NOT connect to power until
Availability
Electrocution, fire, shock,
Serious injury could occur if you connect machine to power before completing setup
instructed later in this manual.
110V Circuit Requirements
Nominal Voltage .................... 110V, 115V, 120V
Cycle ..........................................................60 Hz
Phase ........................................... Single-Phase
Power Supply Circuit ......................... 15 Amps
supply.
Full-Load Current Rating
Full-Load Current Rating at 110V ........7 Amps
Model G0843P (Mfd. Since 11/17)
property, consult an electrician if you are unsure about wiring practices or electrical codes in your area.
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