Grizzly G0839P User guide

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Page 1

MODEL G0839P

POLAR BEAR SERIES

6" X 79" EDGE SANDER

OWNER'S MANUAL

(For models manufactured since 04/18)

WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE

OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.

#ESABJH19380 PRINTED IN CHINA

V1. 0 6.18

Page 2

This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators.

Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.

The owner of this machine/tool is solely responsible for its safe use. This responsibility includes but is not limited to proper installation in a safe environment, personnel training and usage authorization, proper inspection and maintenance, manual availability and comprehension, application of safety devices, cutting/sanding/grinding tool integrity, and the usage of personal protective equipment.

The manufacturer will not be held liable for injury or property damage from negligence, improper training, machine modifications or misuse.

Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:

• Lead from lead-based paints.

• Crystalline silica from bricks, cement and other masonry products.

• Arsenic and chromium from chemically-treated lumber.

Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: Work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.

Page 3

Table of Contents

INTRODUCTION ............................................... 2

Contact Info.................................................... 2

Manual Accuracy ........................................... 2

Identification ................................................... 3

Controls & Components ................................. 4

Machine Data Sheet ...................................... 6

SECTION 1: SAFETY ....................................... 8

Safety Instructions for Machinery .................. 8

Additional Safety for Edge Sanders ............. 10

SECTION 2: POWER SUPPLY ...................... 11

Converting Voltage to 220V ......................... 13

SECTION 3: SETUP ....................................... 14

Needed for Setup ......................................... 14

Unpacking .................................................... 14

Inventory ...................................................... 15

Hardware Recognition Chart ....................... 16

Site Considerations ...................................... 17

Assembly ..................................................... 18

Dust Collection ............................................. 20

Test Run ...................................................... 21

SECTION 4: OPERATIONS ........................... 22

Operation Overview ..................................... 22

Choosing Sanding Belts .............................. 23

Sanding Tips ................................................ 23

Positioning Platen ........................................ 23

Installing Belt................................................ 24

Adjusting Belt Tracking ................................ 25

Adjusting Table Height & Tilt ....................... 26

Edge & End Sanding ................................... 27

Face Sanding ............................................... 28

Contour Sanding .......................................... 28

Bevel Sanding .............................................. 29

SECTION 5: ACCESSORIES ......................... 31

SECTION 6: MAINTENANCE ......................... 33

Schedule ...................................................... 33

Cleaning & Protecting .................................. 33

Lubrication ................................................... 33

SECTION 7: SERVICE ................................... 34

Troubleshooting ........................................... 34

Calibrating Table Tilt .................................... 36

Calibrating Miter Gauge ............................... 37

Tensioning/Replacing V-Belt........................ 37

SECTION 8: WIRING ...................................... 39

Wiring Safety Instructions ............................ 39

Electrical Components ................................. 40

Wiring Diagram ............................................ 41

SECTION 9: PARTS ....................................... 42

Main ............................................................. 42

Labels & Cosmetics ..................................... 45

WARRANTY & RETURNS ............................. 49

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We stand behind our machines! If you have questions or need help, contact us with the information below. Before contacting, make sure you get the

serial number

from the

machine ID label. This will help us help you faster.

We want your feedback on this manual. What did you like about it? Where could it be improved? Please take a few minutes to give us feedback.

Email: manuals@grizzly.com

We are proud to provide a high-quality owner’s manual with your new machine!

instructions, specifications, drawings, and photographs in this manual. Sometimes we make mistakes, but our policy of continuous improvement also means that

you receive is

slightly different than shown in the manual

If you find this to be the case, and the difference between the manual and machine leaves you confused or unsure about something

check our

website for an updated version. W

current

manuals and

on our web-

site at

Alternatively, you can call our Technical Support for help. Before calling, make sure you write down the

from the machine ID label (see below). This information is required for us to provide proper tech support, and it helps us determine if updated documentation is available for your machine.

INTRODUCTION

Contact Info

and manufacture date

Grizzly Technical Support

1815 W. Battlefield

Springfield, MO 65807

Phone: (570) 546-9663

Email: techsupport@grizzly.com

Grizzly Documentation Manager

P.O. Box 2069

Bellingham, WA 98227-2069

Manual Accuracy

made every effort to be exact with the

sometimes the machine

e post

manual updates for free

www.grizzly.com.

Manufacture Date and Serial Number

Manufacture Date

Serial Number

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Model G0839P (Mfd. Since 04/18)

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Identification

Become familiar with the names and locations of the controls and features shown below to better understand the instructions in this manual.

Back Stop Miter Gauge

Main Table

Tilt Lock

Knob

Main Table

Height Handle

Main Table Height

Lock Knob

Main Table

Main Table Height

Lock Knob

Belt Cover

Latch

Belt Cover

ON/OFF

Switch w/

Disabling

Key

End Table

Main Table

Angle Pointer

Main Table Tilt

Lock Knob

End Table Tilt

Lock Knob

Belt Tension

Lever

4" Dust

Port

Belt Cover

Knob

Belt-Tracking Control Knob

End Table

Angle Pointer

Like all machinery there is potential danger when operating this machine. Accidents are frequently caused by lack of familiarity or failure to pay attention. Use this machine with respect and caution to decrease the risk of operator injury. If normal safety precautions are overlooked or ignored, serious personal injury may occur.

Model G0839P (Mfd. Since 04/18)

Platen

Lock

Handle

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Page 6

Controls &

To reduce your risk of serious injury, read this entire manual BEFORE

Components

using machine.

Refer to the following figures and descriptions to become familiar with the basic controls and components of this machine. Understanding these items and how they work will help you understand the rest of the manual and minimize your risk of injury when operating this machine.

A B

Figure 1. Controls and components (side).

Figure 2. Controls and components (front).

E. Main Table Height Lock Knobs: Tighten to

secure main table height position; loosen to adjust main table height.

F. Main Table Height Handle: Use to raise

and lower main table up and down.

G. Main Table Tilt Lock Knobs: Tighten to

secure main table angle; loosen to adjust main table angle.

H. Main Table Angle Pointer: Shows angle of

main table tilt.

I. End Table Tilt Lock Knob: Tighten to

secure end table angle; loosen to adjust end table angle.

A. ON/OFF Switch w/Disabling Key: Turns

motor ON and OFF. Remove yellow key to disable switch.

B. Back Stop: Supports workpiece during

edge-, end-, and face-sanding operations.

C. Miter Gauge: Supports workpiece for angle-

sanding operations.

D. Main Table: Used for edge/end sanding

operations. Raises or lowers to allow sanding against full width of sanding belt to maximize usability of each belt. Table also tilts for bevel sanding.

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Model G0839P (Mfd. Since 04/18)

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L M

Figure 3. Controls and components (rear).

J. End Table: Used for contour-sanding opera-

tions. Table also tilts for bevel sanding.

K. Belt-Tracking Control Knob: Adjusts align-

ment (tracking) of sanding belt (refer to

Page 25 for more information).

L. Belt Tensioning Lever: Releases belt ten-

sion when removing/replacing sanding belt.

M. Belt Cover Knob: Use to engage/disengage

belt cover latch.

N. End Table Scale Pointer: Shows angle of

end table tilt.

O. Platen Lock Handle : Secures platen assem-

bly in vertical position for edge and end sanding, and in horizontal position for face sanding and sanding belt removal/replacement.

No list of safety guidelines can be complete. Every shop environment is different. Always consider safety first, as it applies to your individual working conditions. Use this and other machinery with caution and respect. Failure to do so could result in serious personal injury, damage to equipment, or poor work results.

Model G0839P (Mfd. Since 04/18)

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Page 8

Machine Data Sheet

MACHINE DATA

SHEET

Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901

MODEL G0839P 6" X 79" EDGE SANDER ‐ POLAR BEAR

SERIES

Product Dimensions:

Weight.............................................................................................................................................................. 190 lbs.

Width (side-to-side) x Depth (front-to-back) x Height..................................................................... 51 x 23-1/2 x 40 in.

Footprint (Length x Width)..................................................................................................................... 37 x 16-1/2 in.

Shipping Dimensions:

Type..................................................................................................................................................... Cardboard Box

Content........................................................................................................................................................... Machine

Weight.............................................................................................................................................................. 199 lbs.

Length x Width x Height....................................................................................................................... 41 x 21 x 16 in.

Must Ship Upright................................................................................................................................................... Yes

Electrical:

Power Requirement.............................................................................................. 110V or 220V, Single-Phase, 60Hz

Prewired Voltage.................................................................................................................................................. 110V

Full-Load Current Rating....................................................................................................... 14A at 110V, 7A at 220V

Minimum Circuit Size.......................................................................................................... 20A at 110V, 15A at 220V

Connection Type....................................................................................................................................... Cord & Plug

Power Cord Included.............................................................................................................................................. Yes

Power Cord Length................................................................................................................................................. 6 ft.

Power Cord Gauge......................................................................................................................................... 14 AWG

Plug Included.......................................................................................................................................................... Yes

Included Plug Type.................................................................................................................................... NEMA 5-15

Recommended Plug Type........................................................................................................... NEMA 6-15 for 220V

Switch Type.................................................................................................. Safety Paddle Switch w/Removable Key

Motors:

Main

Main Specifications:

Operation Information

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Horsepower............................................................................................................................................. 1.5 HP

Phase............................................................................................................................................ Single-Phase

Amps....................................................................................................................................................... 14A/7A

Speed................................................................................................................................................ 3350 RPM

Type................................................................................................................. TEFC Capacitor-Start Induction

Power Transfer .................................................................................................................................. Belt Drive

Bearings........................................................................................................ Sealed & Permanently Lubricated

Sanding Belt Speed........................................................................................................................... 2600 FPM

Sanding Belt Length.................................................................................................................................. 79 in.

Sanding Belt Width...................................................................................................................................... 6 in.

Sanding Belt Tilt................................................................................................................................. 0, 90 deg.

Model G0839P (Mfd. Since 04/18)

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Table Information

Table Length........................................................................................................................................ 31-1/4 in.

Table Width........................................................................................................................................... 9-3/8 in.

Table Thickness........................................................................................................................................ 1/4 in.

Table Tilt............................................................................................................................................. 0–45 deg.

Table Travel........................................................................................................................................... 3-1/2 in.

Floor To Table Height............................................................................................................ 31-1/4 - 34-3/4 in.

End Table Length................................................................................................................................ 20-5/8 in.

End Table Width.................................................................................................................................... 9-3/8 in.

End Table Thickness................................................................................................................................ 1/4 in.

Platen Information

Platen Type.............................................................................................................................. Graphite Coated

Platen Length...................................................................................................................................... 32-1/4 in.

Platen Width.......................................................................................................................................... 5-7/8 in.

Construction

Table................................................................................................................................................... Aluminum

Frame......................................................................................................................................................... Steel

Base........................................................................................................................................................... Steel

Drive Roller................................................................................................................................................. Steel

Idler Roller.................................................................................................................................................. Steel

Miter Block.......................................................................................................................................... Aluminum

Paint Type/Finish....................................................................................................................... Powder Coated

Other Related Information

Number of Dust Ports....................................................................................................................................... 1

Dust Port Size.............................................................................................................................................. 4 in.

Belt Release................................................................................................................................ Quick Release

Drive Roller Size................................................................................................................................ 3-15/16 in.

Idler Roller Size..................................................................................................................................... 2-3/4 in.

Other Specifications:

Country of Origin ................................................................................................................................................ China

Warranty ........................................................................................................................................................... 1 Year

Approximate Assembly & Setup Time ........................................................................................................ 30 Minutes

Serial Number Location .................................................................................................................................. ID Label

Sound Rating ..................................................................................................................................................... 82 dB

ISO 9001 Factory .................................................................................................................................................. Yes

Features:

Edge Table Tilt Range 0 to 45 Deg. End Table Tilt Range 0 to 45 Deg. 90 Deg. Sanding Belt Tilt Graphite-Coated Platen Quick Belt Release Conveniently Located Belt Tracking Adjustment 3/4" T-Slots in Edge Table and End Table

Accessories Included:

Aluminum Miter Gauge

Model G0839P (Mfd. Since 04/18)

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Page 10

SECTION 1: SAFETY

For Your Own Safety, Read Instruction

Manual Before Operating This Machine

The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures. Always use common sense and good judgment.

Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury. It may also be used to alert against unsafe practices.

Alerts the user to useful information about proper operation of the

NOTICE

machine to avoid machine damage.

Safety Instructions for Machinery

OWNER’S MANUAL. Read and understand this

owner’s manual BEFORE using machine.

TRAINED OPERATORS ONLY. Untrained operators have a higher risk of being hurt or killed. Only allow trained/supervised people to use this machine. When machine is not being used, disconnect power, remove switch keys, or lock-out machine to prevent unauthorized use—especially around children. Make your workshop kid proof!

DANGEROUS ENVIRONMENTS. Do not use machinery in areas that are wet, cluttered, or have poor lighting. Operating machinery in these areas greatly increases the risk of accidents and injury.

MENTAL ALERTNESS REQUIRED. Full mental alertness is required for safe operation of machinery. Never operate under the influence of drugs or alcohol, when tired, or when distracted.

ELECTRICAL EQUIPMENT INJURY RISKS. You can be shocked, burned, or killed by touching live electrical components or improperly grounded machinery. To reduce this risk, only allow qualified service personnel to do electrical installation or repair work, and always disconnect power before accessing or exposing electrical equipment.

DISCONNECT POWER FIRST. nect machine from power supply BEFORE making adjustments, changing tooling, or servicing machine. This prevents an injury risk from unintended startup or contact with live electrical components.

EYE PROTECTION. Always wear ANSI-approved safety glasses or a face shield when operating or observing machinery to reduce the risk of eye injury or blindness from flying particles. Everyday eyeglasses are NOT approved safety glasses.

Always discon-

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Model G0839P (Mfd. Since 04/18)

Page 11

WEARING PROPER APPAREL. Do not wear clothing, apparel or jewelry that can become entangled in moving parts. Always tie back or cover long hair. Wear non-slip footwear to reduce risk of slipping and losing control or accidentally contacting cutting tool or moving parts.

HAZARDOUS DUST. Dust created by machinery operations may cause cancer, birth defects, or long-term respiratory damage. Be aware of dust hazards associated with each workpiece material. Always wear a NIOSH-approved respirator to reduce your risk.

HEARING PROTECTION. Always wear hearing protection when operating or observing loud machinery. Extended exposure to this noise without hearing protection can cause permanent hearing loss.

REMOVE ADJUSTING TOOLS. Tools left on machinery can become dangerous projectiles upon startup. Never leave chuck keys, wrenches, or any other tools on machine. Always verify removal before starting!

USE CORRECT TOOL FOR THE JOB. Only use this tool for its intended purpose—do not force it or an attachment to do a job for which it was not designed. Never make unapproved modifications—modifying tool or using it differently than intended may result in malfunction or mechanical failure that can lead to personal injury or death!

AWKWARD POSITIONS. Keep proper footing and balance at all times when operating machine. Do not overreach! Avoid awkward hand positions that make workpiece control difficult or increase the risk of accidental injury.

CHILDREN & BYSTANDERS. Keep children and bystanders at a safe distance from the work area. Stop using machine if they become a distraction.

GUARDS & COVERS. Guards and covers reduce accidental contact with moving parts or flying debris. Make sure they are properly installed, undamaged, and working correctly BEFORE operating machine.

FORCING MACHINERY. Do not force machine. It will do the job safer and better at the rate for which it was designed.

NEVER STAND ON MACHINE. Serious injury may occur if machine is tipped or if the cutting tool is unintentionally contacted.

STABLE MACHINE. Unexpected movement during operation greatly increases risk of injury or loss of control. Before starting, verify machine is stable and mobile base (if used) is locked.

USE RECOMMENDED ACCESSORIES. Consult this owner’s manual or the manufacturer for recommended accessories. Using improper accessories will increase the risk of serious injury.

UNATTENDED OPERATION. To reduce the risk of accidental injury, turn machine OFF and ensure all moving parts completely stop before walking away. Never leave machine running while unattended.

MAINTAIN WITH CARE. Follow all maintenance instructions and lubrication schedules to keep machine in good working condition. A machine that is improperly maintained could malfunction, leading to serious personal injury or death.

DAMAGED PARTS. Regularly inspect machine for damaged, loose, or mis-adjusted parts—or any condition that could affect safe operation. Immediately repair/replace BEFORE operating machine. For your own safety, DO NOT operate machine with damaged parts!

MAINTAIN POWER CORDS. When disconnecting cord-connected machines from power, grab and pull the plug—NOT the cord. Pulling the cord may damage the wires inside. Do not handle cord/plug with wet hands. Avoid cord damage by keeping it away from heated surfaces, high traffic areas, harsh chemicals, and wet/damp locations.

EXPERIENCING DIFFICULTIES. If at any time you experience difficulties performing the intended operation, stop using the machine! Contact our Technical Support at (570) 546-9663.

Model G0839P (Mfd. Since 04/18)

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Page 12

Additional Safety for Edge Sanders

SANDING DUST & DUST COLLECTION.

and sanding surface. Long-term respiratory damage can occur from using sander without

Serious injury or death can occur if fingers, clothing, jewelry, or hair get entangled in moving components. Impact injuries can occur from kickback if workpiece is improperly fed into moving sandpaper. Serious pinch injuries can occur from touching in-running nip point between table

proper use of a respirator. To reduce the risk of these hazards, operator and bystanders MUST completely heed the hazards and warnings below.

AVOIDING ENTANGLEMENT. Becoming entan-

gled in moving parts of this machine can cause pinching and crushing injuries. To avoid these hazards, DO NOT wear loose clothing, gloves, or jewelry, and tie back long hair. Keep all guards in place and secure.

IN-RUNNING NIP POINTS. The gap between moving sandpaper and fixed table/support creates a pinch point for fingers or workpieces; the larger this gap is, the greater risk of fingers or workpieces getting caught in it. Minimize this risk by adjusting table no more than sandpaper.

SANDPAPER DIRECTION. Feeding workpiece incorrectly can cause it to be thrown from machine, striking operator or bystanders, or causing your hands to slip into the moving sandpaper. To reduce these risks, only sand against direction of sandpaper travel, ensure workpiece is properly supported, and avoid introducing sharp edges into moving sandpaper on leading side of workpiece.

WORKPIECE SUPPORT & HAND PLACEMENT. Rotating sandpaper can remove a large amount of skin quickly, and kickback can occur with violent force if workpiece is not properly supported during operation. Always sand with workpiece firmly against table or another support device. Never touch moving sandpaper on purpose.

WORKPIECE INTEGRITY. Only sand solid workpieces that can withstand power sanding forces. Make sure shape of workpiece is properly supported on table; avoid sanding workpieces without flat bottom surfaces unless some type of jig is used to maintain support and control when sanding force is applied.

⁄16" away from

FEEDING WORKPIECE. Forcefully jamming workpiece into sanding surface could cause workpiece to be aggressively grabbed and pull your hands into sanding surface. Firmly grasp workpiece in both hands and ease it into sandpaper using light pressure.

SMALL WORKPIECES. Small workpieces are difficult to control and require close support near sanding surface. Always use a jig or other holding device when sanding small workpieces, and keep hands and fingers at least 2" away from sanding surface.

WORKPIECE INSPECTION. Nails, staples, knots, or other imperfections in workpiece can be dislodged and thrown from sander at high rate of speed into operator or bystanders, or cause damage to sandpaper or sander. Never try to sand stock that has embedded foreign objects or questionable imperfections.

SANDPAPER CONDITION. Worn or damaged sandpaper not only produces poor sanding results, but could fly apart, aggressively grab workpiece, and throw debris at the operator. Always inspect sandpaper before operation and replace if worn or damaged.

Sanding creates large amounts of dust and flying particles that can lead to eye injury or respiratory illness. Reduce risk by wearing approved eye and respiratory protection when using sander. Never operate without adequate dust-collection system in place and running. Proper dust collection reduces dust in work area, decreasing risk of long-term respiratory damage, but it is not a substitute for using a respirator.

-10 -

Model G0839P (Mfd. Since 04/18)

Page 13

Before installing the machine, consider the availability and proximity of the required power supply circuit. If an existing circuit does not meet the requirements for this machine, a new circuit must be installed. To minimize the risk of electrocution, fire, or equipment damage, installation work and electrical wiring must be done by an electrician or qualified service personnel in accordance with all applicable codes and standards.

or equipment damage may occur if machine is not properly grounded and connected to power

The full-load current rating is the amperage a machine draws at 100% of the rated output power. On machines with multiple motors, this is the amperage drawn by the largest motor or sum of all motors and electrical devices that might operate at one time during normal operations.

The full-load current is not the maximum amount of amps that the machine will draw. If the machine is overloaded, it will draw additional amps beyond the full-load rating.

If the machine is overloaded for a sufficient length of time, damage, overheating, or fire may result— especially if connected to an undersized circuit. To reduce the risk of these hazards, avoid overloading the machine during operation and make sure it is connected to a power supply circuit that meets the specified circuit requirements.

For your own safety and protection of

Note: Circuit requirements in this manual apply to

a dedicated circuit—where only one machine will be running on the circuit at a time. If machine will be connected to a shared circuit where multiple machines may be running at the same time, consult an electrician or qualified service personnel to ensure circuit is properly sized for safe operation.

A power supply circuit includes all electrical equipment between the breaker box or fuse panel in the building and the machine. The power supply circuit used for this machine must be sized to safely handle the full-load current drawn from the machine for an extended period of time. (If this machine is connected to a circuit protected by fuses, use a time delay fuse marked D.)

This machine can be converted to operate on a power supply circuit that has a verified ground and meets the requirements listed below. (Refer to Voltage Conversion instructions for details.)

This machine is prewired to operate on a power supply circuit that has a verified ground and meets the following requirements:

power supply

SECTION 2: POWER SUPPLY

Availability

Electrocution, fire, shock,

supply.

Full-Load Current Rating

Circuit Information

property, consult an electrician if you are unsure about wiring practices or electrical codes in your area.

Full-Load Current Rating at 110V ...... 14 Amps

Full-Load Current Rating at 220V ....... 7 Amps

Model G0839P (Mfd. Since 04/18)

Circuit Requirements for 110V

Nominal Voltage .................... 110V, 115V, 120V

Cycle ..........................................................60 Hz

Phase ........................................... Single-Phase

Power Supply Circuit ......................... 20 Amps

Plug/Receptacle ............................. NEMA 5-15

Circuit Requirements for 220V

Nominal Voltage .........208V, 22 0V, 2 30V, 240V

Cycle ..........................................................60 Hz

Phase ........................................... Single-Phase

Power Supply Circuit ......................... 15 Amps

Plug/Receptacle ............................. NEMA 6 -15

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Page 14

Improper connection of the equipment-grounding wire can result in a risk of electric shock. The wire with green insulation (with or without yellow stripes) is the equipment-grounding wire. If repair or replacement of the power cord or plug is necessary, do not connect the equipment-grounding wire to a live (current carrying) terminal.

Check with a qualified electrician or service personnel if you do not understand these grounding requirements, or if you are in doubt about whether the tool is properly grounded. If you ever notice that a cord or plug is damaged or worn, disconnect it from power, and immediately replace it with a new one.

We do not recommend using an extension cord with this machine. cord, only use it if absolutely necessary and only on a temporary basis.

Extension cords cause voltage drop, which can damage electrical components and shorten motor life. Voltage drop increases as the extension cord size gets longer and the gauge size gets smaller (higher gauge numbers indicate smaller sizes).

Any extension cord used with this machine must be in good condition and contain a ground wire and matching plug/receptacle. Additionally, it must meet the following size requirements:

Grounding Requirements

This machine MUST be grounded. In the event of certain malfunctions or breakdowns, grounding reduces the risk of electric shock by providing a path of least resistance for electric current.

For 110V operation: This machine is equipped with a power cord that has an equipment-grounding wire and a grounding plug (see following figure). The plug must only be inserted into a matching receptacle (outlet) that is properly installed and grounded in accordance with all local codes and ordinances.

For 220V operation: The plug specified under “ page has a grounding prong that must be attached to the equipment-grounding wire on the included power cord. The plug must only be inserted into a matching receptacle (see following figure) that is properly installed and grounded in accordance with all local codes and ordinances.

it will not fit the outlet, have a qualified electrician install the proper outlet with a

GROUNDED

5-15 RECEPTACLE

Grounding Pin

GROUNDED

6-15 RECEPTACLE

Current Carrying Prongs

6-15 PLUG

Grounding Pin

Figure 5. Typical 6-15 plug and receptacle.

5-15 PLUG

Neutral Hot

Figure 4. Typical 5-15 plug and receptacle.

SHOCK HAZARD! Two-prong outlets do not meet the grounding requirements for this machine. Do not modify or use an adapter on the plug provided—if

verified ground.

Circuit Requirements for 220V” on the previous

-12-

Extension Cords

If you must use an extension

Minimum Gauge Size ...........................12 AWG

Maximum Length (Shorter is Better).......50 ft.

Model G0839P (Mfd. Since 04/18)

Page 15

Start Capacitor

200uF 250V

Ground

Converting Voltage

Start Capacitor

200uF 250V

Ground

Start Capacitor

200uF 250V

Ground

MOTOR 220V

to 220V

The voltage conversion MUST be performed by an electrician or qualified service personnel.

4. Use wire nut to connect wires #2 and #4, as shown in Figure 7. Twist wire nut onto wires and wrap it with electrical tape so it will not come loose.

The voltage conversion procedure consists of rewiring the motor and installing the correct NEMA 6-15 plug. A wiring diagram is provided on

Page 41 for your reference.

IMPORTANT: If the diagram included on the

motor conflicts with the one on Page 41, the motor may have changed since the manual was printed. Use the diagram included on the motor instead.

Items Needed Qty

• Phillips Head Screwdriver #2 ..................... 1

• Wire Cutters/Stripper .................................. 1

• Electrical Tap e ............................ As Needed

• Wire Nut (14 AWG) ..................................... 1

• NEMA 6-15 Plug ......................................... 1

To convert Model G0839P to 220V:

1. DISCONNECT MACHINE FROM POWER!

2. Cut off existing 5-15 plug.

Connect Wires #2 and #4 and

Secure with

Wire Nut

To Switch

Figure 7. Inside motor junction box (motor

re-wired to 220V).

5. Close and secure motor junction box.

6. Install a 6-15 plug on power cord, according

to plug manufacturer's instructions.

— If plug manufacturer's instructions are

not available, NEMA standard 6-15 plug wiring is provided on Page 41.

3. Open motor junction box, disconnect wires #2 and #4 (see Figure 6).

Disconnect

Wires #2

and #4

To Switch

Figure 6. Inside motor junction box (motor pre-

wired to 110V).

Model G0839P (Mfd. Since 04/18)

-13-

Page 16

SECTION 3: SETUP

This machine was carefully packaged for safe transport. When unpacking, separate all enclosed items from packaging materials and inspect them for shipping damage.

please

IMPORTANT:

you are completely satisfied with the machine and have resolved any issues between Grizzly or the shipping agent. You MUST have the original pack-

aging to file a freight claim. It is also extremely helpful if you need to return your machine later.

Keep children and pets away from plastic bags or packing materials shipped with this

The following items are needed, but not included, for the setup/assembly of this machine.

get help from other people

Needed for Setup

This machine presents serious injury hazards to untrained users. Read through this entire manual to become familiar with the controls and operations before starting the machine!

Wear safety glasses during the entire setup process!

Description Qty

• Additional People ....................................... 1

• Safety Glasses (for each person) ............... 1

• Leather Gloves (for each person) ........1 Pair

• Wrench Open-End or Socket 13mm .......... 2

• Wrench Open-End or Socket 10mm .......... 2

• Phillips Head Screwdriver #2 ..................... 1

• Dust-Collection System .............................. 1

• Dust Hose 4" .............................................. 1

• Hose Clamps 4" ......................................... 2

HEAV Y LI FT! Straining or crushing injury may occur from improperly lifting machine or some of its parts. To reduce this risk,

and use a forklift (or other lifting equipment) rated for weight of this machine.

Unpacking

If items are damaged

call us immediately at (570) 546-9663.

Save all packaging materials until

SUFFOCATION HAZARD!

machine.

-14-

Model G0839P (Mfd. Since 04/18)

Page 17

Inventory

The following is a list of items shipped with your machine. Before beginning setup, lay these items out and inventory them.

If any non-proprietary parts are missing (e.g. a nut or a washer), we will gladly replace them; or for the sake of expediency, replacements can be obtained at your local hardware store.

NOTICE

If you cannot find an item on this list, carefully check around/inside the machine and packaging materials. Often, these items get lost in packaging materials while unpacking or they are pre-installed at the factory.

Inventory (Figures 8–9) Qty

A. Edge Sander w/Main Table Assembly ....... 1

B. 4" Dust Port ................................................ 1

C. Miter Gauge ................................................ 1

D. End Table Assembly ................................... 1

E. Legs ............................................................ 4

F. Upper End Supports ................................... 2

G. Lower End Supports ................................... 2

H. Upper Side Supports .................................. 2

I. Lower Side Supports .................................. 2

J. Carriage Bolts M8-1.25 x 12 ..................... 32

K. Flat Washers 8mm ................................... 36

L. Hex Nuts M8-1.25 ..................................... 32

M. Hex Bolts M8-1.25 x 20 .............................. 4

N. Lock Nuts M8-1.25 ..................................... 4

O. Fender Washers 6mm ................................ 9

P. Lock Washers 6mm.................................... 4

Q. Hex Nuts M6-1 ........................................... 4

R. Hex Bolts M6-1 x 20 ................................... 4

S. Carriage Bolt M6-1 x 15 ............................ 1

T. Knob M6-1 ................................................. 1

U. Phillips Head Screws M5-.8 x 15 ................ 2

V. External Tooth Washers 5mm .................... 2

W. Hex Nuts M5-.8. ......................................... 2

X. Rubber Feet. .............................................. 4

Figure 8. Inventory—edge sander and

components.

E F

Figure 9. Inventory—stand.

Model G0839P (Mfd. Since 04/18)

Figure 10. Inventory—hardware.

-15-

Page 18

Hardware Recognition Chart

USE THIS CHART TO MATCH UP HARDWARE DURING THE INVENTORY AND ASSEMBLY PROCESS.

Flat Head Cap Screw

-16-

5mm

Model G0839P (Mfd. Since 04/18)

Page 19

Site Considerations

Weight Load

Refer to the of your machine. Make sure that the surface upon which the machine is placed will bear the weight of the machine, additional equipment that may be installed on the machine, and the heaviest workpiece that will be used. Additionally, consider the weight of the operator and any dynamic loading that may occur when operating the machine.

Space Allocation

Consider the largest size of workpiece that will be processed through this machine and provide enough space around the machine for adequate operator material handling or the installation of auxiliary equipment. With permanent installations, leave enough space around the machine to open or remove doors/covers as required by the maintenance and service described in this manual.

See below for required space allocation.

Physical Environment

Extreme conditions for this type of machinery are

Place this machine near an existing power source.

other hazards. Make sure to leave enough space

Shadows, glare, or strobe effects that may distract or impede the operator must be eliminated.

Machine Data Sheet for the weight

Children or untrained people may be seriously injured by this machine. Only install in an access restricted location.

The physical environment where the machine is operated is important for safe operation and longevity of machine components. For best results, operate this machine in a dry environment that is free from excessive moisture, hazardous chemicals, airborne abrasives, or extreme conditions.

generally those where the ambient temperature range exceeds 41°–104°F; the relative humidity range exceeds 20%–95% (non-condensing); or the environment is subject to vibration, shocks, or bumps.

Electrical Installation

Make sure all power cords are protected from traffic, material handling, moisture, chemicals, or

around machine to disconnect power supply or apply a lockout/tagout device, if required.

Lighting

51"

Lighting around the machine must be adequate enough that operations can be performed safely.

231/2"

Figure 11. Minimum working clearances.

Model G0839P (Mfd. Since 04/18)

Minimum

30"

Clearance

Wall

-17-

Page 20

Assembly

This machine must be fully assembled before it can be used. Before beginning the assembly process, refer to Needed for Setup and gather all listed items.

To assemble edge sander:

3. Attach (2) lower end supports and (2) lower

side supports to stand assembly made in Step 2 with (16) M8-1.25 x 12 carriage bolts, (16) 8mm flat washers, and (16) M8-1.25 hex nuts (see Figure 14). DO NOT fully tighten fasteners yet.

Lower End

Support

Lower End

Support

1. Build two stand end assemblies by attaching (2) upper end supports to (4) legs with (8) M8-1.25 x 12 carriage bolts, (8) 8mm flat washers, and (8) M8-1.25 hex nuts (see Figure 12). DO NOT fully tighten fasteners yet.

Upper End

Support

x 2

Legs

Figure 12. Stand end assemblies built.

Upper End

Support

Legs

x 4

Lower Side Supports

Figure 14. Lower end supports and lower side

supports attached.

4. Slide (4) rubber feet (see Figure 15) onto ends of legs.

Rubber

Feet

2. Attach (2) upper side supports to end assemblies from Step 1 with (8) M8-1.25 x 12 carriage bolts, (8) 8mm flat washers, and (8) M8-1.25 hex nuts (see Figure 13). DO NOT fully tighten fasteners yet.

x 2

End

Assembly

-18-

Upper Side

Supports

Figure 13. Stand assembly built.

End

Assembly

Figure 15. Rubber feet attached to ends of legs.

5. Turn stand upright. Make sure it is

centered over legs and supports (not leaning to one side or the other).

Model G0839P (Mfd. Since 04/18)

Page 21

6. Insert (4) M6-1 x 20 hex bolts in holes through upper end supports and upper side supports (see Figure 16).

Note: This step ensures holes through upper

end supports and upper side supports remain aligned during fastener tightening in Step 7.

Figure 16. Hex nuts inserted in holes through

upper end supports and upper side supports.

7. Fully tighten all fasteners, and then remove (4) M6-1 x 20 hex bolts inserted in Step 6.

9. Secure edge sander to stand with (4) M6-1 x 20 hex bolts, (8) 6mm fender washers, (4) 6mm lock washers, and (4) M6-1 hex nuts (see Figure 18).

Edge Sander

x 4

Stand

Figure 18. Edge sander secured to stand.

10. Attach ON/OFF switch box to edge sander

with (2) M5-.8 x 15 Phillips head screws, (2) 5mm external tooth washers, and (2) M5-.8 hex nuts (see Figure 19).

Edge SanderON/OFF

Switch Box

Risk of lifting injury! Edge sander/table assembly weighs approximately 170 lbs. Get lifting help from two additional people or use power lifting equipment such as a forklift.

8. With help from another person, place edge

sander on top of stand (see Figure 17).

Edge

Sander

Stand

x 2

Figure 19. ON/OFF switch box attached to edge

sander.

Figure 17. Edge sander placed on stand.

Model G0839P (Mfd. Since 04/18)

-19-

Page 22

11. Attach dust port to edge sander with (1) M6-1 x 15 carriage bolt, 6mm fender washer, and M6-1 knob (see Figure 20).

Dust Collection

This machine creates a lot of fine dust during operation. Breathing airborne dust on a regular basis can result in permanent respiratory illness. Reduce your risk by wearing a respirator and capturing dust with a dustcollection system.

Dust

Port

Figure 20. Dust port attached to edge sander.

12. Attach end table to edge sander with

(4) M8-1.25 x 20 hex bolts, (4) 8mm flat washers, and (4) M8-1.25 lock nuts (see Figure 21).

IMPORTANT: Make sure idler roller is

centered in end table notch (see Figure 21).

Idler Roller

Centered in End

Table Notch

x 4

Minimum CFM at Dust Port: 400 CFM

Do not confuse this CFM recommendation with the rating of the dust collector. To determine the CFM at the dust port, you must consider these variables: (1) CFM rating of the dust collector, (2) hose type and length between the dust collector and the machine, (3) number of branches or wyes, and (4) amount of other open lines throughout the system. Explaining how to calculate these variables is beyond the scope of this manual. Consult an expert or purchase a good dust collection "how-to" book.

To connect dust-collection system to machine:

1. Fit 4" dust hose over dust port and secure in

place with 4" hose clamp (see Figure 22).

Hose Clamp

End Table

Edge Sander

Figure 21. End table attached to edge sander.

13. After attaching end table, it's necessary to

calibrate it to ensure accurate sanding results (refer to Calibrating Table Tilt on Page 36 for instructions).

-20-

Dust Hose

Figure 22. Dust hose attached to dust port.

2. Tug hose to make sure it does not come

off. A tight fit is necessary for proper performance.

Model G0839P (Mfd. Since 04/18)

Page 23

Test Run

Once assembly is complete, test run the machine to ensure it is properly connected to power and safety components are functioning correctly.

If you find an unusual problem during the test run, immediately stop the machine, disconnect it from power, and fix the problem BEFORE operating the machine again. The

table in the

SERVICE section of this manual can help.

setup instructions have been performed. Operating an improperly set up machine

Serious injury or death can result from

Troubleshooting

4. Remove switch disabling key, as shown in Figure 23.

disabling key

The Test Run consists of verifying the following:

1) The motor powers up and runs correctly, and

2) the safety disabling mechanism on the switch works correctly.

using this machine BEFORE understanding its controls and related safety information. DO NOT operate, or allow others to operate, machine until the information is understood.

DO NOT start machine until all preceding

may result in malfunction or unexpected results that can lead to serious injury, death, or machine/property damage.

Figure 23. Removing switch disabling key from

paddle switch.

5. Try to start machine with paddle switch. The machine should not start.

— If the machine does NOT start, the switch

disabling feature is working correctly. The test run is complete!

— If the machine does start, immediately stop

the machine. The switch disabling feature is not working correctly. This safety feature must work properly before proceeding with regular operations. Call Tech Support for help.

To test run machine:

1. Clear all setup tools away from machine.

2. Connect machine to power supply.

3. Turn machine ON, verify motor operation,

and then turn machine OFF.

The motor should run smoothly and without

problems or noises.

Model G0839P (Mfd. Since 04/18)

-21-

Page 24

SECTION 4: OPERATIONS

The purpose of this overview is to provide the novice machine operator with a basic understanding of how the machine is used during operation, so the

discussed later

in this manual

Due to the generic nature of this overview, it is not intended to be an instructional guide. To learn more about specific operations, read this entire manual,

training from experienced machine operators outside of this manual by reading "how-to" books, trade magazines, or websites.

To reduce your risk of serious injury, read this entire manual BEFORE

To reduce risk of eye injury from flying

Operation Overview

machine controls/components

are easier to understand.

seek additional

, and do additional research

If you are not experienced with this type of machine, WE STRONGLY RECOMMEND that you seek additional training outside of this manual. Read books/magazines or get formal training before beginning any projects. Regardless of the content in this section, Grizzly Industrial will not be held liable for accidents caused by lack of training.

To complete a typical sanding operation, the operator does the following:

1. Examines workpiece to make sure it is suit-

able for sanding.

2. Adjusts table tilt if necessary and locks table

in place.

using machine.

chips or lung damage from breathing dust, always wear safety glasses and a respirator when operating this machine.

-22-

Loose hair, clothing, or jewelry could get caught in machinery and cause serious personal injury. Keep these items away from moving parts at all times to reduce this risk.

3. If necessary, inserts miter gauge in miter

slot, adjusts miter gauge to required sanding angle, and locks it in place.

4. Puts on safety glasses and a respirator.

5. Starts dust collector and then machine.

6. Holds workpiece firmly and flatly against

both table and miter gauge (if used), pushes workpiece into or along side of sanding belt, and moves it to different locations to wear sandpaper evenly and prevent it from overheating.

7. Stops machine.

Model G0839P (Mfd. Since 04/18)

Page 25

Choosing Sanding

Positioning Platen

choosing sanding belts

This machine uses a 6" W x 79" L belt. Below is a chart that groups abrasives into different classes, and shows which grits fall into each class.

Grit Class

36 Extra Coarse 60 Coarse 80–100 Medium 120 –180 Fine

To achieve a finer finish, the general rule is to sand a workpiece with progressively higher grit numbers, with no one grit increase of more than 50. Avoid skipping grits; the larger the grit increase, the harder it will be to remove the scratches from the previous grit.

Ultimately, the type of wood you use and your stage of finish will determine the best grit types to install on your sander.

Belts

The platen can be positioned vertically or horizontally. Position the platen vertically for edge and end sanding and horizontally for face sanding and sanding belt removal/replacement.

To position the platen:

1. DISCONNECT MACHINE FROM POWER!

2. Lift handle to release platen lock (see Figure 24).

3. Manually rotate platen assembly to vertical or horizontal position (see Figure 24).

4. Push handle down to lock platen in position (see Figure 24).

Sanding Tips

• Extend the life of the sanding belt by regularly using a PRO-STICK surface cleaner (see Accessories on Page 31).

• When sanding workpieces with a bow or crown, place the high point up on the table to prevent the workpiece from rocking, then take very light passes.

• Use the full width of the sanding belt by adjusting table height or workpiece position so sanding is not always done in just one area.

abrasive

Handle

Figure 24. Platen positioned vertically and

horizontally.

Model G0839P (Mfd. Since 04/18)

-23-

Page 26

Installing Belt

Item(s) Needed: Qty

6" W x 79" L Sanding Belt ..................................1

To install a sanding belt:

1. DISCONNECT MACHINE FROM POWER!

2. Position platen horizontally (refer to Positioning Platen on Page 23).

3. Open belt cover by rotating knob counter-

clockwise, and then pushing it downward to release the latch, as shown in Figure 25.

Latch

5. Release tension on belt by rotating belt tensioning lever clockwise, as shown in Figure 27.

Belt Tensioning

Lever

Figure 27. Releasing belt tension.

6. Remove old belt by sliding it off of rollers.

Note: You may need to loosen dust port knob

and move dust port out of the way.

Belt Cover

Knob

Figure 25. Opening belt cover.

4. With belt cover open, rotate back stop out of

the way (see Figure 26).

Latch

Back Stop

Rotated

Belt Cover

Open

7. Make sure arrows on inside of new belt point in counterclockwise direction, and install new belt over both rollers, as shown in Figure 28.

Drive

Roller

Belt Direction

Figure 28. Installing new belt.

8. Tension belt by rotating belt tensioning lever

counterclockwise.

9. Return back stop to upright position and if necessary, reposition dust port and tighten dust port knob.

Direction

Arrows on Belt

Idler

Roller

Figure 26. Belt cover open and back stop

rotated.

-24-

10. Close and latch belt access door.

11. Adjust belt tracking (refer to Adjusting Belt Tracking on Page 25).

Model G0839P (Mfd. Since 04/18)

Page 27

Adjusting Belt

adjusting belt tracking

After a sanding belt has been installed, replaced, or used for a significant amount of time, belt tracking adjustments are typically required. The belt should track on the rollers so that the top edge of the sanding belt stays parallel with the top edge of the platen graphite.

Moving sanding belts are dangerously abrasive. Use extreme caution when working near sanding surfaces. Use extreme caution while making adjustments that require momentary or extended operation of the edge sander. Failure to exercise care while sanding could result in severe personal injury.

To adjust sanding belt tracking:

1. Position platen horizontally (refer to Positioning Platen on Page 23).

Tracking

3. Turn machine ON, and carefully adjust track-

ing knob until belt remains centered across rollers, as shown in Figure 29.

Tip: Belt tracking control knob is very

sensitive; adjust it carefully in small increments.

Belt Tracking

Knob

Figure 29. Adjusting belt tracking.

4. Once belt appears to track correctly, allow

the sander to run for approximately 1 minute to verify belt is tracking correctly. Repeat Step 3 as necessary until belt tracks correctly.

2. Turn machine ON long enough to observe belt tracking, then turn machine OFF. If belt does not track on a centered path across rollers, adjustment is necessary.

Model G0839P (Mfd. Since 04/18)

-25-

Page 28

Adjusting Table

Height & Tilt

adjusting table height tilt

The height of the main table is adjustable. You adjust the table height according to the thickness of your workpiece. If you repeatedly sand workpieces of similar size, adjust the table height periodically to ensure the sanding belt wears evenly.

Both the main and end tables tilt from 0°–45°. Tilt the main table to sand workpieces with bevelled edges and ends. Tilt the end table to sand workpieces with bevelled contours.

Adjusting Main Table Height

1. DISCONNECT MACHINE FROM POWER!

2. Loosen main table height lock knobs (see Figure 30).

Adjusting Main Table Tilt

1. DISCONNECT MACHINE FROM POWER!

2. Loosen main table tilt lock knobs (see Figure 31).

3. Manually adjust main table angle, using scale

pointer as guide (see Figure 31).

Main Table Tilt

Lock Knobs

Figure 31. Main table tilt lock knobs and scale

pointer location.

Scale

Pointer

Main Table Height

Lock Knobs

Main Table

Height Handle

Figure 30. Main table height lock knobs and

handle location.

3. Raise or lower main table, using main table height handle as leverage (see Figure 30).

4. Tighten main table height lock knobs while holding main table in place.

4. Tighten main table tilt knobs while holding main table in place.

Adjusting End Table Tilt

1. DISCONNECT MACHINE FROM POWER!

2. Loosen end table tilt lock knob (see Figure 32).

3. Manually adjust end table angle, using scale

pointer as guide (see Figure 32).

Tilt Lock

Lock Knob

Scale

Pointer

-26-

Figure 32. End table tilt lock knob and scale

pointer location.

4. Tighten end table tilt knob while holding end table in place.

Model G0839P (Mfd. Since 04/18)

Page 29

Edge & End Sanding

Moving sanding belt can cause serious personal injury if it comes in contact with fingers, hands, or other body parts. Make sure workpiece is always supported against table. Use extreme care to provide a safe distance between the belt and any part of your body.

Edge and end sanding operations are performed on the main table with the platen in vertical position. Use the back stop to support workpieces during normal edge-sanding operations; use the miter gauge to support workpieces during endand angle-sanding operations, or when additional control over the workpiece is required. Always keep the workpiece against the table and use two hands to control it.

5. Use both hands to maintain control of workpiece, as shown in Figures 33–35, and slowly feed it into moving belt with light, even pressure. DO NOT force workpiece against belt.

Figure 33. Example of edge sanding.

To perform edge or end sanding:

1. Position platen vertically (refer to Positioning Platen on Page 23).

2. Set table height to match workpiece thick-

ness (refer to Adjusting Table Height & Tilt on Page 26).

3. Connect machine to power, turn it ON, and allow it to reach full speed.

4. Position workpiece on main table against back stop or miter gauge, depending on type of sanding operation.

IMPORTANT: Always use miter gauge when

end sanding to prevent sanding belt from grabbing workpiece and pulling it out of your hands.

Figure 34. Example of edge sanding with miter

gauge.

Model G0839P (Mfd. Since 04/18)

Figure 35. Example of end sanding.

-27-

Page 30

Face Sanding

Face-sanding operations are performed directly on the sanding belt with the platen in the horizontal position. Always use two hands to control the workpiece and use the back stop to support it.

To perform face sanding:

1. Position platen horizontally (refer to Positioning Platen on Page 23).

2. Connect machine to power, turn it ON, and

allow it to reach full speed.

3. While supporting workpiece against back stop, slowly feed it into moving belt with light, even pressure. Use a push block to maintain control of workpiece, as shown in Figure 36. DO NOT force workpiece against belt.

Contour Sanding

Contour sanding operations are performed on the end table with the platen in vertical position. For additional control over the workpiece, use the miter gauge to support workpieces during contour-sanding operations. Always keep the workpiece against the table and use two hands to control it.

To perform contour sanding:

Figure 36. Example of face sanding.

1. Connect machine to power, turn it ON, and

allow it to reach full speed.

2. Position workpiece on end table and against miter gauge if feasible.

3. Use both hands to maintain control of workpiece, as shown in Figures 37–38, and slowly feed it into curved end of moving belt with light, even pressure. DO NOT force workpiece against belt. Use extra caution when sanding end-grain.

-28-

Figure 37. Example of contour sanding.

Model G0839P (Mfd. Since 04/18)

Page 31

Figure 38. Example of contour sanding with

miter gauge.

Bevel Sanding

4. Use both hands to maintain control of

workpiece, as shown in Figures 39–40, and slowly feed it into moving belt with light, even pressure. DO NOT force workpiece against belt.

Figure 39. Example of edge bevel sanding with

miter gauge.

Both the main and end tables on the Model G0839P tilt from 0°–45° for sanding bevelled edges on your workpieces. Angle sanding operations are performed with the platen in vertical position. For additional control over the workpiece, use the miter gauge to support workpieces during bevel-sanding operations. Always keep the workpiece against the table and use two hands to control it.

Edge & End Bevel Sanding

1. Set main table height to match workpiece

thickness, and set table tilt to match angle of bevel on workpiece (refer to Adjusting Table

Height & Tilt on Page 26).

Figure 40. Example of end bevel sanding with

miter gauge.

2. Connect machine to power, turn it ON, and allow it to reach full speed.

3. Position workpiece on main table against miter gauge.

Model G0839P (Mfd. Since 04/18)

-29-

Page 32

Contour Bevel Sanding

1. Set end table tilt to match angle of bevel on workpiece (refer to Adjusting Table Height & Tilt on Page 26).

2. Connect machine to power, turn it ON, and

allow it to reach full speed.

3. Position workpiece on end table against miter gauge if feasible.

4. Use both hands to maintain control of workpiece, as shown in Figures 41–42, and slowly feed it into curved end of moving belt with light, even pressure. DO NOT force workpiece against belt. Use extra caution when sanding end-grain.

Figure 42. Example of contour bevel sanding

with miter gauge.

Figure 41. Example of contour bevel sanding.

-30-

Model G0839P (Mfd. Since 04/18)

Page 33

SECTION 5: ACCESSORIES

Installing unapproved accessories may

order online at www.grizzly.com or call 1-800-523-4777

T26419—Syn-O-Gen Synthetic Grease

Formulated with 100% pure synthesized hydrocarbon basestocks that are compounded with special thickeners and additives to make Syn-O-Gen non-melt, tacky, and water resistant. Extremely low pour point, extremely high temperature oxidation, and thermal stability produce a grease that is unmatched in performance.

ACCESSORIES

cause machine to malfunction, resulting in serious personal injury or machine damage. To reduce this risk, only install accessories recommended for this machine by Grizzly.

NOTICE

Refer to our website or latest catalog for additional recommended accessories.

6" x 79" Sanding Belts (2-Pc.)

These tough aluminum oxide sanding belts are sized right for all your belt sanding needs.

Model & Type Grit

T28972 Aluminum Oxide ................................. 60

T28973 Aluminum Oxide ................................. 80

T28 974 Aluminum Oxide ............................... 100

T28975 Aluminum Oxide ............................... 120

T28976 Aluminum Oxide ............................... 150

T28977 Aluminum Oxide ............................... 180

T28978 Aluminum Oxide ............................... 220

PRO-STICK® Abrasive Surface Cleaners

Extend the life of your sanding belts! Choose the Pro-Stick without a handle for more usable area.

Size Model

⁄2" x 11⁄2" x 81⁄2" ..................................... W1306

2" x 2" x 12" ............................................. W1307

Figure 44. PRO-STICK® abrasive cleaners.

with a handle for greater control or

abrasive surface cleaners

Figure 43. Aluminum oxide sanding belts.

Figure 45. T26419 Syn-O-Gen Synthetic

Grease.

Model G0839P (Mfd. Since 04/18)

-31-

Page 34

D4206—Clear Flexible Hose 4" x 10'

order online at www.grizzly.com or call 1-800-523-4777

T10456—Heavy-Duty Anti-Fatigue Mat 3' x 5'

This Heavy-Duty Anti-Fatigue Mat features beveled edges and no-slip tread for safety and comfort. Open-hole design allows liquid to drain through, so it's perfect for wet or oily conditions. Measures 3' wide x 5' long x 3/8" thick.

D4256—45° Elbow 4" D4216—Black Flexible Hose 4" x 10' W1034—Heavy-Duty Clear Flex Hose 4" x 10'

D2107—Hose Hanger 4

⁄4" W1015—Y-Fitting 4" x 4" x 4" W1017—90° Elbow 4" W1019—Hose Coupler (Splice) 4" W1317—Wire Hose Clamp 4" W1007—Plastic Blast Gate 4" W1053—Anti-Static Grounding Kit

Hand-picked selection of commonly used dust collection components for 4" dust ports.

Basic Respiratory Protection H2499—Small Half-Mask Respirator H3631—Medium Half-Mask Respirator H3632—Large Half-Mask Respirator H3635—Cartridge Filter Pair P100

Wood dust has been linked to nasal cancer and severe respiratory illnesses. If you work around dust everyday, a half-mask respirator can be a lifesaver. Also compatible with safety glasses!

D4206

D4216

D4256

W1053

W1007

W1317

Figure 46. Dust collection accessories.

W1017

H3635

H3631

Figure 48. Half-mask respirator with disposable

cartridge filters.

Basic Eye Protection T20501—Face Shield Crown Protector 4" T20502—Face Shield Crown Protector 7" T20503—Face Shield Window T20451—“Kirova” Clear Safety Glasses T20452—“Kirova” Anti-Reflective S. Glasses T20456—DAKURA Safety Glasses, Black/Clear

T20502

T20503

T20451

-32-

Figure 47. T10456 Anti-Fatigue Mat.

T20456

Figure 49. Assortment of basic eye protection.

Model G0839P (Mfd. Since 04/18)

T20452

Page 35

SECTION 6: MAINTENANCE

To reduce risk of shock or accidental startup, always disconnect machine from

Lubrication

It is essential to clean components before lubri-

power before adjustments, maintenance, or service.

cating them because dust and chips build up on lubricated components and make them hard to move. Simply adding more grease to them will not yield smooth moving components.

Schedule

For optimum performance from this machine, this maintenance schedule must be strictly followed.

Ongoing

To maintain a low risk of injury and proper machine operation, if you ever observe any of the items below, shut down the machine immediately and fix the problem before continuing operations:

• Damaged or worn sanding belt.

• Worn or damaged wires.

• Any other unsafe condition.

Weekly/Monthly Check

• Vacuum dust off motor fan.

Cleaning &

Clean the components in this section with an oil/ grease solvent cleaner and shop rags.

Item(s) Needed: Qty

NLGI#2 Grease or Equivalent ........... As Needed

Mineral Spirits .................................... As Needed

Clean Shop Rags .............................. As Needed

Belt Tracking Shaft

Lubrication Type ... T26 419 or NLGI#2 Equivalent

Amount ............................................... Thick Coat

Lubrication Frequency .....................6–12 Months

Clean away any built up grime and debris from the belt tracking shaft (see Figure 50) with a wire brush, rags, and mineral spirits. Allow the shaft to dry, then apply a thick coat of grease to it.

Protecting

Cleaning the Model G0839P is relatively easy. Vacuum excess wood chips and sawdust, and wipe off the remaining dust with a dry cloth. If any resin has built up, use a resin dissolving cleaner to remove it.

Model G0839P (Mfd. Since 04/18)

Belt Tracking

Shaft

Figure 50. Belt tracking shaft location.

-33-

Page 36

Review the troubleshooting procedures in this section if a problem develops with your machine. If you need

the

serial number and manufacture date of your machine before calling.

SECTION 7: SERVICE

replacement parts or additional help with a procedure, call our Technical Support. Note: Please gather

Troubleshooting

Motor & Electrical

Symptom Possible Cause Possible Solution

Machine does not start, or power supply fuse/breaker trips immediately after startup.

Machine stalls or is underpowered.

Machine has vibration or noisy operation.

1. Switch disabling key removed.

2. Incorrect power supply voltage or circuit size.

3. Power supply circuit breaker tripped or fuse blown.

4. Wiring open/has high resistance.

5. ON/OFF switch at fault.

6. Start capacitor at fault.

7. Motor at fault.

1. Sanding belt loaded up.

2. Sanding belt worn or damaged.

3. Machine undersized for task.

4. Motor overheated.

5. Motor bearings at fault.

6. Motor at fault.

1. Sanding belt not tracking correctly.

2. Motor or component loose.

3. Stand not stable on floor.

4. Motor fan rubbing on fan cover.

5. Motor bearings at fault.

1. Install switch disabling key (Page 21).

2. Ensure correct power supply voltage (Page 11)and circuit size.

3. Ensure circuit is sized correctly and free of shorts. Reset breaker or replace fuse.

4. Check/ﬁx broken, disconnected, or corroded wires.

5. Test/replace ON/OFF switch.

6. Test/replace if at fault.

7. Test/repair/replace.

1. Clean sanding belt (Page 31).

2. Replace sanding belt (Page 24).

3. Reduce feed rate/workpiece pressure.

4. Clean motor, let cool, and reduce workload.

5. Test/repair/replace.

6. Test/repair/replace.

1. Ensure sanding belt is tracking correctly (Page 25).

2. Tighten mounting bolts; relocate/shim machine.

3. Relocate/shim machine.

4. Fix/replace fan cover; replace loose/damaged fan.

5. Test/repair/replace.

-34-

Model G0839P (Mfd. Since 04/18)

Page 37

Sander Operation

Symptom Possible Cause Possible Solution

Machine vibrates excessively (nonmotor related).

Sanded surface not square.

Sanding grains easily rub off belt.

Deep sanding grooves or scratches in workpiece.

Snake-shaped marks on workpiece.

Sanding belt clogs quickly.

Glazed sanding surface.

Burn marks on workpiece.

Workpiece frequently gets pulled out of hand when sanding.

1. Stand not stable on floor.

2. Broken/defective sanding belt.

1. Table not perpendicular to platen. 1. Calibrate table tilt (Page 36).

1. Sanding belt has been stored in an incorrect environment.

2. Sanding belt has been smashed or folded.

1. Excessive feed pressure while sanding.

2. Workpiece held still for too long against belt.

3. Sanding belt too coarse.

4. Workpiece sanded across grain.

1. Sanding belt loaded up.

2. Sanding belt damaged.

1. Excessive feed pressure while sanding.

2. Sanding softwood or wood with a high amount of pitch.

3. Sanding belt worn or damaged.

1. Workpiece has excessive moisture.

2. Workpiece has high amount of residue.

3. Sanding belt loaded up.

4. Sanding belt worn or damaged.

1. Sanding grit too ﬁne.

2. Excessive feed pressure while sanding.

3. Workpiece held still for too long against sanding belt.

4. Sanding belt loaded up.

5. Sanding belt worn or damaged.

1. Workpiece not supported against back stop or miter gauge.

1. Relocate/shim machine.

2. Replace sanding belt (Page 24).

1. Replace damaged sanding belt (Page 24). Store sanding belt in a cool, dry area.

2. Replace damaged sanding belt (Page 24). Do not bend or fold sanding belt.

1. Reduce feed rate/workpiece pressure.

2. Keep workpiece moving while sanding.

3. Use ﬁner grit sanding belt (Page 23).

4. Sand with grain.

1. Clean sanding belt (Page 31).

2. Replace sanding belt (Page 24).

1. Clean sanding belt (Page 31), and then reduce feed rate/workpiece pressure.

2. Use different stock, or accept characteristics of stock and plan to clean/replace sanding belt frequently.

3. Replace sanding belt (Page 24).

1. Only sand dry stock with moisture content below 20%.

2. Use different stock, or accept characteristics of stock and plan to clean/replace sanding belt frequently.

3. Clean sanding belt (Page 31).

4. Replace sanding belt (Page 24).

1. Use coarser grit sanding belt (Page 23).

2. Reduce feed rate/workpiece pressure.

3. Keep workpiece moving while sanding.

4. Clean sanding belt (Page 31).

5. Replace sanding belt (Page 24).

1. Use back stop or miter gauge to support workpiece.

Model G0839P (Mfd. Since 04/18)

-35-

Page 38

Calibrating Table Tilt

calibrating table tilt

For best sanding results, ensure the table angle is calibrated correctly. If calibrated correctly, the scales should read 0˚ (main table) or 90˚ (end table) when the tables are perpendicular to the sanding belt. If the scales do not read 0˚ or 90˚, or you have uneven sanding results, calibrate the table tilt.

Item(s) Needed: Qty

90° Square ........................................................ 1

Hex Wrench 5mm .............................................. 1

7. Loosen scale pointer cap screw (see Figure 51), adjust pointer to 0˚, then tighten screw.

8. Re-check accuracy with 90˚ square.

9. Install sanding belt (refer to Installing Belt on Page 24).

Calibrate End Table Tilt

1. DISCONNECT MACHINE FROM POWER!

2. Position platen vertically (refer to Positioning Platen on Page 23).

Calibrate Main Table Tilt

1. DISCONNECT MACHINE FROM POWER!

2. Position platen vertically (refer to Positioning Platen on Page 23).

3. Remove sanding belt (refer to Installing Belt on Page 24).

4. Set one edge of 90° square on main table

surface and other edge against face of platen, as shown in Figure 51.

90° Square

Scale

Pointer

Set to 0°

Figure 51. Calibrating main table tilt.

Face of

Platen

3. Remove sanding belt (refer to Installing Belt on Page 24).

4. Set one edge of 90° square on end table surface and other edge against idler roller, as shown in Figure 52.

Scale

Pointer

Set to 90°

Figure 52. Calibrating end table tilt.

5. Loosen end table tilt knob, then adjust table

angle until perpendicular to idler roller.

6. Tighten end table tilt knob while holding table in place.

90°

Square

Idler

Roller

5. Loosen main table tilt knobs, then adjust main table angle until perpendicular to face of platen.

6. Tighten main table tilt knobs while holding table in place.

-36-

7. Loosen scale pointer cap screw (see Figure 52), adjust pointer to 90˚, then tighten

screw.

8. Re-check accuracy with 90˚ square.

9. Install sanding belt (refer to Installing Belt on Page 24).

Model G0839P (Mfd. Since 04/18)

Page 39

Calibrating Miter

Tensioning/

Gauge

This procedure ensures the miter gauge angle is accurate when set to 90°.

Item(s) Needed: Qty

90° Square ........................................................ 1

To calibrate miter gauge:

1. DISCONNECT MACHINE FROM POWER!

2. Position platen vertically (refer to Positioning Platen on Page 23).

3. Remove sanding belt (refer to Installing Belt on Page 24).

4. Set one edge of 90° square on main table

surface and other edge against face of platen, as shown in Figure 53.

Replacing V-Belt

After approximately 16 hours of operation, V-belt will stretch and seat into pulley grooves and need to be properly tensioned to avoid severely reducing life of V-belt.

The V-belt transfers power from the motor to the drive roller. To ensure efficient transfer of power to the drive roller, make sure the V-belt is always properly tensioned and in good condition. If the V-belt is worn, cracked, or damaged, replace it.

V-belt and pulley are hot after operation. Allow them to cool before handling.

Lock

Knob

Miter Gauge

Figure 53. Squaring miter gauge to platen.

5. Loosen lock knob on miter gauge and adjust

face of miter gauge so it is flush with edge of square, then tighten miter-gauge lock knob.

6. Loosen degree scale pointer screw on miter gauge, position pointer on 90˚, and retighten screw.

90°

Square

Item(s) Needed: Qty

New V-Belt (Part# P0839P041) ......................... 1

Open-End Wrench or Socket 13mm ................. 2

Hex Wrench 5mm .............................................. 1

To tension/replace V-belt:

1. DISCONNECT MACHINE FROM POWER!

2. Position platen vertically (refer to Positioning Platen on Page 23).

3. Remove belt cover (see Figure 54).

Belt

Cover

7. Re-check accuracy with 90˚ square.

8. Install sanding belt (refer to Installing Belt on Page 24).

Model G0839P (Mfd. Since 04/18)

Motor

Figure 54. Belt cover location.

-37-

Page 40

4. Position platen horizontally (refer to

Motor

Pulley

Approximately

⁄4" Deflection

Drive Roller

Pulley

Positioning Platen on Page 23).

9. Tighten motor mount fasteners (see Figure 55).

5. Loosen motor mount fasteners (see Figure 55).

Figure 55. Motor mount fasteners location.

6. Loosen jam nut on motor stop set screw (see Figure 56).

10. Press belt with moderate pressure in center

to check tension. Belt is correctly tensioned

when there is approximately

⁄4" deflection

when pushed (see Figure 57).

Figure 57. Correct belt deflection when properly

tensioned.

— If there is more than

⁄4" deflection when you check belt tension, repeat the tensioning procedure until it is correct.

7. If replacing belt, lift motor as you remove old

8. Press down on motor to keep tension on belt

11. Replace belt cover.

Jam

Nut

Motor Stop

Set Screw

Figure 56. Motor stop set screw and jam nut

location.

belt and replace it with new one. Make sure belt is seated in pulley grooves.

and tighten jam nut on motor stop set screw (see Figure 56).

-38-

Model G0839P (Mfd. Since 04/18)

Page 41

These pages are current at the time of printing. However, in the spirit of improvement, we may make changes to the electrical systems of future machines. Compare the manufacture date of your machine to the one

number and manufacture date of your

machine before calling. This information can be found on the main machine label.

SECTION 8: WIRING

wiring safety

stated in this manual, and study this section carefully.

If there are differences between your machine and what is shown in this section, call Technical Support at (570) 546-9663 for assistance BEFORE making any changes to the wiring on your machine. An updated wiring diagram may be available. Note: Please gather the serial

Wiring Safety Instructions

SHOCK HAZARD. Working on wiring that is con-

nected to a power source is extremely dangerous. Touching electrified parts will result in personal injury including but not limited to severe burns, electrocution, or death. Disconnect the power from the machine before servicing electrical components!

MODIFICATIONS. Modifying the wiring beyond what is shown in the diagram may lead to unpredictable results, including serious injury or fire. This includes the installation of unapproved aftermarket parts.

WIRE CONNECTIONS. All connections must be tight to prevent wires from loosening during machine operation. Double-check all wires disconnected or connected during any wiring task to ensure tight connections.

CIRCUIT REQUIREMENTS. You MUST follow the requirements at the beginning of this manual when connecting your machine to a power source.

WIRE/COMPONENT DAMAGE. Damaged wires or components increase the risk of serious personal injury, fire, or machine damage. If you notice that any wires or components are damaged while performing a wiring task, replace those wires or components.

MOTOR WIRING. The motor wiring shown in these diagrams is current at the time of printing but may not match your machine. If you find this to be the case, use the wiring diagram inside the motor junction box.

CAPACITORS/INVERTERS. Some capacitors and power inverters store an electrical charge for up to 10 minutes after being disconnected from the power source. To reduce the risk of being shocked, wait at least this long before working on capacitors.

EXPERIENCING DIFFICULTIES. If you are experiencing difficulties understanding the information included in this section, contact our Technical Support at (570) 546-9663.

The photos and diagrams included in this section are best viewed in color. You can view these pages in color at www.grizzly.com.

Model G0839P (Mfd. Since 04/18)

-39-

Page 42

Electrical Components

Figure 58. G0839P switch box and connections.

Figure 59. G0839P start capacitor.

Figure 60. G0839P motor junction box and

connections (wired for 110V).

-40-

READ ELECTRICAL SAFETY

ON PAGE 39!

Model G0839P (Mfd. Since 04/18)

Page 43

Ground

wiring diagram

Wiring Diagram

ON/OFF Paddle Switch

(viewed from behind)

KEDU HY18 250V 10A

1 2 3

Start Capacitor

200uF 250V

Neutral

5 6

GND

Motor

(Wired for 110 VAC)

Start Capacitor

200uF 250V

Hot

Ground

5-15 Plug

110V

Ground

Hot

6-15 Plug

220V

(As Recommended)

Motor

(Wired for 220 VAC)

Model G0839P (Mfd. Since 04/18)

READ ELECTRICAL SAFETY

ON PAGE 39!

-41-

Page 44

SECTION 9: PARTS

We do our best to stock replacement parts when possible, but we cannot guarantee that all parts shown are available for purchase. Call (800) 523-4777

www.grizzly.com/parts

117

43 56

102

122

103

116

104

100

106

112

113

107

108

114

109

110

or visit

Main

115

111

121

122

100

121

35-1

31 27

to check for availability.

125

123

19 20

119

3 5

79-2

79-7

79-1

79-5

79-8

79-6

40 73

79-3

79-4

127

128

125

105

126

127

100

101

128

126

127

105

Model G0839P (Mfd. Since 04/18)

118

122

-42-

124

BUY PARTS ONLINE AT GRIZZLY.COM !

Scan QR code to visit our Parts Store.

125

127

Page 45

Main Parts List

REF PART # DESCRIPTION REF PART # DESCRIPTION

1 P0839P001 GRAPHITE PLATEN 6" X 32" 55 P0839P055 CAP SCREW M6-1 X 12 2 P0839P002 SANDING BELT 80-GRIT 6" X 79" (2PK) 56 P0839P056 HEX NUT M6-1 3 P0839P003 DRIVE ROLLER 57 P0839P057 SUPPORT ROD 4 P0839P004 DRIVE ROLLER ADJUSTMENT BLOCK 59 P0839P059 SANDER SUB-BASE W/DOOR 5 P0839P005 SET SCREW M6-1 X 12 60 P0839P060 LIMIT BOLT M8-1.25 X 20 6 P0839P006 HEX BOLT M10-1.5 X 25 61 P0839P061 HEX BOLT M6-1 X 25 7 P0839P007 HEX BOLT M8-1.25 X 20 62 P0839P062 E-CLIP 9MM 8 P0839P008 DRIVE ROLLER BRACKET 63 P0839P063 FLAT WASHER 12MM 9 P0839P009 BELT TRACKING SHAFT 64 P0839P064 RIGHT SUPPORT BRACKET 10 P0839P010 COMPRESSION SPRING 65 P0839P065 LEFT SUPPORT BRACKET 11 P0839P011 SPRING RETAINER 66 P0839P066 POINTER 12 P0839P012 LOCK WASHER 8MM 67 P0839P067 CARRIAGE BOLT M8-1.25 X 20 13 P0839P013 HEX BOLT M8-1.25 X 25 68 P0839P068 FIXED HANDLE 20 X 52, M8-1.25 X 12 14 P0839P014 BELT TRACKING KNOB 70 P0839P070 PLATEN LOCK BAR 15 P0839P015 LOCK NUT M6-1 71 P0839P071 SPACER 16 P0839P016 TRACKING KNOB BASE 72 P0839P072 SANDER BASE 17 P0839P017 COMPRESSION SPRING 73 P0839P073 HEX BOLT M8-1.25 X 20 18 P0839P018 SPRING RETAINER 75 P0839P075 MOTOR CONNECTION PLATE 19 P0839P019 SLIDE 76 P0839P076 HEX BOLT M6-1 X 12 20 P0839P020 C-CLIP 4MM 77 P0839P077 SET SCREW M8-1.25 X 40 21 P0839P021 BELT TENSIONING HANDLE 78 P0839P078 KEY 5 X 5 X 30 22 P0839P022 ROLL PIN 5 X 30 79 P0839P079 MOTOR 1.5HP 110V/220V 1-PH 23 P0839P023 ROLL PIN 5 X 20 79-1 P0839P079-1 FAN COVER 24 P0839P024 CAM 79-2 P0839P079-2 MOTOR FAN 25 P0839P025 COMPRESSION SPRING 79-3 P0839P079-3 S CAPACITOR 200M 250V 1-5/8" X 2-7/8" 26 P0839P026 SLEEVE 79-4 P0839P079-4 MOTOR JUNCTION BOX 27 P0839P027 LOCK NUT M8-1.25 79-5 P0839P079-5 CENTRIFUGAL SWITCH 28 P0839P028 FENDER WASHER 8MM 79-6 P0839P079-6 CONTACT PLATE 29 P0839P029 LATCH BAR 79-7 P0839P079-7 BALL BEARING 6204-2RS 30 P0839P030 PLATEN 79-8 P0839P079-8 BALL BEARING 6203-2RS 31 P0839P031 CAP SCREW M6-1 X 10 80 P0839P080 KNOB M6-1, 30D, 4-LOBE 32 P0839P032 HEX BOLT M6-1 X 16 81 P0839P081 EDGE TABLE 33 P0839P033 DRIVE ROLLER BRACKET 83 P0839P083 KNOB M8-1.25, 60D, 4-LOBE 34 P0839P034 DRIVE ROLLER 84 P0839P084 ROLL PIN 5 X 25 35 P0839P035 BACK STOP 85 P0839P085 EDGE TABLE HEIGHT HANDLE 35-1 P0839P035-1 BACK STOP END CAP 86 P0839P086 TABLE POINTER 36 P0839P036 HEX BOLT M8-1.25 X 20 87 P0839P087 MITER GAUGE BASE 37 P0839P037 FLAT WASHER 8MM 88 P0839P088 FIXED HANDLE M6-1 X 20, 26 X 65 38 P0839P038 ROLL PIN 5 X 10 89 P0839P089 SET SCREW M5-.8 X 6 39 P0839P039 BACK STOP BASE 90 P0839P090 POINTER 40 P0839P040 CAP SCREW M6-1 X 12 91 P0839P091 MITER GAUGE SLIDE 41 P0839P041 V-BELT 1306 92 P0839P092 IDLER ROLLER END RING 42 P0839P042 BELT COVER 94 P0839P094 STAND LEG 43 P0839P043 CAP SCREW M6-1 X 45 95 P0839P095 UPPER END STAND BRACE 44 P0839P044 DUST PORT 4" 96 P0839P096 UPPER SIDE STAND BRACE 45 P0839P045 CARRIAGE BOLT M6-1 X 20 97 P0839P097 LOWER END STAND BRACE 46 P0839P046 ANGLE SCALE 98 P0839P098 LOWER SIDE STAND BRACE 52 P0839P052 END TABLE 99 P0839P099 CARRIAGE BOLT M8-1.25 X 12 54 P0839P054 LOCK BAR

Model G0839P (Mfd. Since 04/18)

BUY PARTS ONLINE AT GRIZZLY.COM !

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-43-

Page 46

Main Parts List, Continued

REF PART # DESCRIPTION REF PART # DESCRIPTION

100 P0839P100 HEX NUT M8-1.25 114 P0839P114 PHLP HD SCR M5-.8 X 16 101 P0839P101 FLAT WASHER 8MM 115 P0839P115 HEX NUT M5-.8 102 P0839P102 CAP SCREW 6-1 X 20 LH 116 P0839P116 LOCATING SLEEVE 103 P0839P103 FENDER WASHER 6MM 117 P0839P117 STRAIN RELIEF TYPE 3 PG9 104 P0839P104 MOTOR PULLEY 118 P0839P118 POWER CORD 3W 14G 72" 6-15P 105 P0839P105 RUBBER FOOT 119 P0839P119 LOCK WASHER 10MM 106 P0839P106 PADDLE SWITCH KEDU HY 18-4P 121 P0839P121 LOCK WASHER 6MM 107 P0839P107 SWITCH PLATE 122 P0839P122 FENDER WASHER 6MM 108 P0839P108 UPPER SWITCH BOX COVER 123 P0839P123 LOCK NUT M6-1 109 P0839P109 GASKET 124 P0839P124 MOTOR CORD 3W 18G 12" 110 P0839P110 SWITCH BOX 125 P0839P125 HEX BOLT M6-1 X 20 111 P0839P111 COVER PLATE, METAL 126 P0839P126 HEX NUT M6-1 112 P0839P112 PHLP HD SCR M4-.7 X 10 127 P0839P127 LOCK WASHER 6MM 113 P0839P113 PHLP HD SCR M4-.7 X 16 128 P0839P128 FLAT WASHER 6MM

-44-

BUY PARTS ONLINE AT GRIZZLY.COM !

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Model G0839P (Mfd. Since 04/18)

Page 47

201

Labels & Cosmetics

WARNING!

EYE/LUNG

INJURY HAZARD!

Always wear ANSIapproved safety glasses, face shield, and respirator when using this machine.

ABRASION

INJURY HAZARD

Do not touch moving belt or personal injury may occur!

205

BELT ROTATION

WARNING!

To reduce risk of death or serious injury, read manual BEFORE using machine. To get a new manual, call (800) 523-4777 or go to www.grizzly.com.

202

INJURY/SHOCK

HAZARD! Disconnect power before adjustments, maintenance, or service.

203

204

201

Specifications

Motor: 2 HP, 220V, 1-Phase, 60 Hz Full-Load Current Rating: 7A Sanding Belt Size: 6" x 80" Sanding Belt Speed: 2600 RPM Table Tilt: 0–45° Table Width: 9-3/8" Main Table Length: 31-1/4" End Table Length: 20-5/8" Table-to-Floor Height: 31-1/4" Sound Rating: 82 dB Weight: 190 lbs.

Date

S/N

Mfd. for Grizzly in China

206

MODEL G0839P

POLAR BEAR SERIES

6" X 79" EDGE SANDER

To reduce the risk of serious injury while using this machine:

1. Read and understand owner’s manual before operating.

2. Always wear approved eye protection and respirator.

3. Support workpiece with miter gauge, backstop, or worktable.

4. Maintain 1/16" maximum clearance between table and sandpaper.

5. Always sand in accordance with directional arrows on machine.

6. Make sure sander is properly assembled, adjusted, and stable before operating. Only operate with all guards in place.

7. Never sand pointed stock with point facing into sanding rotation, and never force workpiece into sanding surface.

8. Turn motor OFF and disconnect power before changing sandpaper, removing jammed pieces, making adjustments, or servicing.

9. Do not wear loose clothing, gloves, jewelry, or other articles that can get entangled. Tie back long hair and roll up sleeves.

10. Never reach over moving sanding belt.

11. Do not expose to rain or use in damp locations.

12. Do not operate under influence of drugs or alcohol, or when tired.

13. Prevent unauthorized use by children or untrained users; restrict access or disable machine when unattended.

WARNING!

grizzly.com

209

207

G0839P

208

REF PART # DESCRIPTION REF PART # DESCRIPTION

201 P0839P201 ELECTRICAL LABEL 206 P0839P206 MACHINE ID LABEL 202 P0839P202 READ MANUAL LABEL 207 P0839P207 TOUCH-UP PAINT, POLAR BEAR WHITE 203 P0839P203 INJURY/SHOCK HAZARD LABEL 208 P0839P208 GRIZZLY.COM LABEL 204 P0839P204 WARNING LABEL 209 P0839P209 MODEL NUMBER LABEL 205 P0839P205 BELT ROTATION LABEL

Safety labels help reduce the risk of serious injury caused by machine hazards. If any label comes off or becomes unreadable, the owner of this machine MUST replace it in the original location before resuming operations. For replacements, contact (800) 523-4777 or www.grizzly.com.

Model G0839P (Mfd. Since 04/18)

BUY PARTS ONLINE AT GRIZZLY.COM !

Scan QR code to visit our Parts Store.

-45-

Page 48

Page 49

WARRANTY CARD

Name _____________________________________________________________________________

Street _____________________________________________________________________________

City _______________________ State _________________________ Zip _____________________

Phone # ____________________ Email _________________________________________________

Model # ____________________ Order # _______________________ Serial # __________________

The following information is given on a voluntary basis. It will be used for marketing purposes to help us develop better products and services. Of course, all information is strictly confidential.

1. How did you learn about us? ____ Advertisement ____ Friend ____ Catalog ____ Card Deck ____ Website ____ Other:

2. Which of the following magazines do you subscribe to?

____ Cabinetmaker & FDM ____ Family Handyman ____ Hand Loader ____ Handy ____ Home Shop Machinist ____ Journal of Light Cont. ____ Live Steam ____ Model Airplane News ____ Old House Journal ____ Popular Mechanics

____ Popular Science ____ Popular Woodworking ____ Precision Shooter ____ Projects in Metal ____ RC Modeler ____ Riﬂ e ____ Shop Notes ____ Shotgun News ____ Today’s Homeowner ____ Wood

____ Wooden Boat ____ Woodshop News ____ Woodsmith ____ Woodwork ____ Woodworker West ____ Woodworker’s Journal ____ Other:

3. What is your annual household income? ____ $20,000-$29,000 ____ $30,000-$39,000 ____ $40,000-$49,000 ____ $50,000-$59,000 ____ $60,000-$69,000 ____ $70,000+

CUT ALONG DOTTED LINE

4. What is your age group? ____ 20-29 ____ 30-39 ____ 40-49 ____ 50-59 ____ 60-69 ____ 70+

5. How long have you been a woodworker/metalworker? ____ 0-2 Years ____ 2-8 Years ____ 8-20 Years ____20+ Years

6. How many of your machines or tools are Grizzly? ____ 0-2 ____ 3-5 ____ 6-9 ____10+

7. Do you think your machine represents a good value? _____Yes _____No

8. Would you recommend Grizzly Industrial to a friend? _____Yes _____No

9. Would you allow us to use your name as a reference for Grizzly customers in your area? Note: We never use names more than 3 times. _____Yes _____No

10. Comments: _____________________________________________________________________

_________________________________________________________________________________

Page 50

FOLD ALONG DOTTED LINE

Place

Stamp

Here

GRIZZLY INDUSTRIAL, INC. P.O. BOX 2069 BELLINGHAM, WA 98227-2069

Send a Grizzly Catalog to a friend:

Name_______________________________

Street_______________________________

City______________State______Zip______

TAPE ALONG EDGES--PLEASE DO NOT STAPLE

Page 51

WARRANTY & RETURNS

Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole written warranty and any and all warranties that may be implied by law, including any merchantability or fitness, for any particular purpose, are hereby limited to the duration of this written warranty. We do not warrant or represent that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants. In no event shall Grizzly’s liability under this warranty exceed the purchase price paid for the product and any legal actions brought against Grizzly shall be tried in the State of Washington, County of Whatcom.

We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, special, or consequential damages arising from the use of our products.

To take advantage of this warranty, contact us by mail or phone and give us all the details. We will then issue you a “Return Number,’’ which must be clearly posted on the outside as well as the inside of the carton. We will not accept any item back without this number. Proof of purchase must accompany the merchandise.

The manufacturers reserve the right to change specifications at any time because they constantly strive to achieve better quality equipment. We make every effort to ensure that our products meet high quality and durability standards and we hope you never need to use this warranty.

Please feel free to write or call us if you have any questions about the machine or the manual.

Thank you again for your business and continued support. We hope to serve you again soon.

Page 52

Grizzly G0839P User guide

Specifications and Main Features

Frequently Asked Questions

User Manual

INTRODUCTION

Contact Info

Manual Accuracy

Identification

Machine Data Sheet

SECTION 1: SAFETY

Safety Instructions for Machinery

Additional Safety for Edge Sanders

SECTION 2: POWER SUPPLY

SECTION 3: SETUP

Needed for Setup

Unpacking

Inventory

Hardware Recognition Chart

Site Considerations

Assembly

Dust Collection

Test Run

SECTION 4: OPERATIONS

Operation Overview

Positioning Platen

choosing sanding belts

Sanding Tips

Installing Belt

adjusting belt tracking

Edge & End Sanding

Face Sanding

Contour Sanding

Bevel Sanding

SECTION 5: ACCESSORIES

SECTION 6: MAINTENANCE

Lubrication

Schedule

SECTION 7: SERVICE

Troubleshooting

Calibrating Table Tilt

SECTION 8: WIRING

Wiring Safety Instructions

Electrical Components

wiring diagram

SECTION 9: PARTS

Main

Labels & Cosmetics

WARRANTY & RETURNS