Grizzly G0834 User Manual

MODEL G0834
12" X 84" JOINTER
w/PARALLELOGRAM BEDS
OWNER'S MANUAL
(For models manufactured since 12/17)
COPYRIGHT © FEBRUARY, 2018 BY GRIZZLY INDUSTRIAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
V1. 0 2.18
This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators.
Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.
The owner of this machine/tool is solely responsible for its safe use. This responsibility includes but is not limited to proper installation in a safe environment, personnel training and usage authorization, proper inspection and maintenance, manual availability and compre­hension, application of safety devices, cutting/sanding/grinding tool integrity, and the usage of personal protective equipment.
The manufacturer will not be held liable for injury or property damage from negligence, improper training, machine modifications or misuse.
Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
Lead from lead-based paints.
Crystalline silica from bricks, cement and other masonry products.
Arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: Work in a well ventilated area, and work with approved safety equip­ment, such as those dust masks that are specially designed to filter out microscopic particles.
Table of Contents
INTRODUCTION ............................................... 2
Contact Info.................................................... 2
Manual Accuracy ........................................... 2
Identification ................................................... 3
Controls & Components ................................. 4
Machine Data Sheet ...................................... 6
SECTION 1: SAFETY ....................................... 8
Safety Instructions for Machinery .................. 8
Additional Safety for Jointers ....................... 10
SECTION 2: POWER SUPPLY ...................... 11
SECTION 3: SETUP ....................................... 13
Needed for Setup ......................................... 13
Unpacking .................................................... 13
Inventory ...................................................... 14
Cleanup ........................................................ 15
Site Considerations ...................................... 16
Moving & Placing Jointer ............................. 17
Assembly ..................................................... 18
Dust Collection ............................................. 20
Test Run ...................................................... 20
Recommended Adjustments ........................ 21
Tightening Belts ........................................... 21
SECTION 4: OPERATIONS ........................... 22
Operation Overview ..................................... 22
Stock Inspection & Requirements................ 23
Squaring Stock............................................. 24
Surface Planing............................................ 25
Edge Jointing ............................................... 26
Bevel Cutting................................................ 27
Rabbet Cutting ............................................. 28
SECTION 5: ACCESSORIES ......................... 29
SECTION 6: MAINTENANCE ......................... 30
Schedule ...................................................... 30
Cleaning & Protecting .................................. 30
Lubrication ................................................... 31
SECTION 7: SERVICE ................................... 32
Troubleshooting ........................................... 32
Rotating/Replacing Cutterhead Inserts ........ 34
Tensioning/Replacing V-Belts ...................... 35
Checking/Adjusting Pulley Alignment .......... 36
Setting Outfeed Table Height ...................... 37
Calibrating Depth-of-Cut Scale .................... 38
Checking/Adjusting Table Parallelism ......... 39
Setting Fence Stops .................................... 43
Adjusting Cutterhead Guard Tension .......... 44
SECTION 8: WIRING ...................................... 45
Wiring Safety Instructions ............................ 45
Electrical Components ................................. 46
Wiring Diagram ............................................ 47
SECTION 9: PARTS ....................................... 48
Fence ........................................................... 48
Table ............................................................ 49
Cutterhead ................................................... 51
Stand & Tools .............................................. 52
Labels & Cosmetics ..................................... 54
WARRANTY & RETURNS ............................. 57
We stand behind our machines! If you have ques­tions or need help, contact us with the information below. Before contacting, make sure you get the
serial number
machine ID label. This will help us help you faster.
We want your feedback on this manual. What did you like about it? Where could it be improved? Please take a few minutes to give us feedback.
Email: manuals@grizzly.com
We are proud to provide a high-quality owner’s manual with your new machine!
We
instruc­tions, specifications, drawings, and photographs in this manual. Sometimes we make mistakes, but our policy of continuous improvement also means that
you receive is
slightly different than shown in the manual
If you find this to be the case, and the difference between the manual and machine leaves you confused or unsure about something
check our
website for an updated version. W
current
manuals and
on our web-
site at
Alternatively, you can call our Technical Support for help. Before calling, make sure you write down the
from the machine ID label (see below). This information is required for us to provide proper tech support, and it helps us determine if updated documenta­tion is available for your machine.

INTRODUCTION

Contact Info

and manufacture date from the
Grizzly Technical Support
1815 W. Battlefield Springfield, MO 65807 Phone: (570) 546-9663
Email: techsupport@grizzly.com
Grizzly Documentation Manager
P.O. Box 2069
Bellingham, WA 98227-2069

Manual Accuracy

made every effort to be exact with the
sometimes the machine
.
,
e post
manual updates for free
www.grizzly.com.
Manufacture Date and Serial Number
Manufacture Date
Serial Number
-2-
Model G0834 (Mfd. Since 12/17)

Identification

Become familiar with the names and locations of the controls and features shown below to better understand the instructions in this manual.
Outfeed
Table
Outfeed Table
Lock
Outfeed Table
Handwheel
Fence
Control
Panel
Cutterhead
Guard
Infeed
Table
Depth-of-Cut
Scale
Infeed Table
Lock
Infeed Table
Handwheel
Tilt Lock
Fence Tilt
Handle
Fence
Lock
5" Dust
Port
For Your Own Safety Read Instruction Manual Before Operating Jointer
a) Wear eye protection. b) Always keep cutterhead and drive guards in place and in proper operating condition. ALWAYS
replace cutterhead guard after rabbeting operations. c) Never make jointing or rabbeting cuts deeper than d) Always use hold-down or push blocks when jointing material narrower than 3" or planing
material thinner than 3". e) Never perform jointing, planing, or rabbeting cuts on pieces shorter than 14" in length.
Model G0834 (Mfd. Since 12/17)
1
8" or planing cuts deeper than 1⁄16".
-3-
Controls &
To reduce your risk of serious injury, read this entire manual BEFORE
Table Controls
Components
using machine.
Refer to Figures 1–6 and the following descrip­tions to become familiar with the basic controls and components of this machine. Understanding these items and how they work will help you understand the rest of the manual and stay safe when operating this machine.
Control Panel
D
H
D. Outfeed Table: Supports workpiece after it
E. Fence: Supports workpiece laterally as it
E
I
Figure 2. Location of main table controls.
passes over cutterhead. For safety purposes and optimum cutting results, the outfeed table must be properly adjusted so it is even with highest point of cutterhead insert rotation (aka TDC). Refer to Page 37 for more details.
moves across cutterhead; determines angle of cut when edge or bevel jointing.
F
G
H
J
A
Figure 1. Location of ON/OFF buttons.
A. OFF Button: Stops motor when pressed and
disables ON button. Remains depressed until manually reset. Reset by twisting OFF button clockwise until it springs outward.
B. Power Lamp: Illuminates when machine is
connected to power.
C. ON Button: Starts motor when pressed (only
if OFF button is not in depressed position).
B
C
F. Cutterhead Guard: Covers cutterhead
until pushed out of the way by workpiece during operation. When workpiece leaves cutterhead, guard springs back to its starting position.
G. Infeed Table: Supports workpiece before it
reaches cutterhead. Position of infeed table relative to cutterhead inserts determines depth of cut.
H. Table Locks: Tighten to secure position of
infeed and outfeed tables; loosen to allow vertical table movement with adjustment handwheels.
I. Outfeed Table Adjustment Handwheel:
Adjusts outfeed table position (when outfeed table lock and positive stop bolts are loosened).
J. Infeed Table Adjustment Handwheel:
Adjusts position of infeed table (when infeed table lock is loosened).
-4-
Model G0834 (Mfd. Since 12/17)
Fence Controls
K
Figure 3. Location of depth-of-cut scale
indicator.
K. Depth-of-Cut Scale: Indicates depth of cut
(per pass).
P
Figure 5. Location of fence controls.
N. Fence Tilt Handle: Tilts fence throughout
its range of motion from 45° inward to 45° outward (135°).
O. Fence Lock Lever: Tightens to secure fence
position along width of tables; loosens to allow lateral adjustment.
P. Fence Tilt Lock: Secures fence at any
position in available tilt range.
N
O
L
M
Figure 4. Location of positive stops bolts.
L. Infeed Positive Stop Bolt: Allows operator
to quickly adjust the infeed table to perform heavy or light cuts. It controls the bottom range of infeed table movement. A jam nut locks the positive stop bolt in position so it will not move during operation.
M. Outfeed Positive Stop Bolt: Adjusts the
outfeed table height. It controls the bottom range of outfeed table movement. A jam nut locks the positive stop bolt in position so it will not move during operation.
Q
S
Figure 6. Location of fence tilt locks.
Q. 90° Fence Tilt Stop: Stops fence at 90°.
R. 45° Outward Fence Tilt Stops: Stop fence
at 45° outward (135°).
S. 45° Inward Fence Tilt Stop: Stops fence at
45° inward.
Note: Even when fence is resting against
stops, fence tilt lock must be tightened before starting machine.
R
Model G0834 (Mfd. Since 12/17)
-5-

Machine Data Sheet

MACHINE DATA
SHEET
Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901
MODEL G0834 12" 5HP JOINTER WITH SPIRAL
CUTTERHEAD
Product Dimensions:
Weight............................................................................................................................................................ 1080 lbs.
Width (side-to-side) x Depth (front-to-back) x Height........................................................................... 84 x 39 x 47 in.
Footprint (Length x Width)..................................................................................................................... 41 x 19-1/2 in.
Shipping Dimensions:
Type.......................................................................................................................................................... Wood Crate
Content........................................................................................................................................................... Machine
Weight............................................................................................................................................................ 1278 lbs.
Length x Width x Height....................................................................................................................... 89 x 38 x 41 in.
Must Ship Upright................................................................................................................................................... Yes
Electrical:
Power Requirement........................................................................................................... 230V, Single-Phase, 60 Hz
Prewired Voltage.................................................................................................................................................. 230V
Full-Load Current Rating........................................................................................................................................ 19A
Minimum Circuit Size.............................................................................................................................................. 30A
Connection Type....................................................................................................................................... Cord & Plug
Power Cord Included.............................................................................................................................................. Yes
Power Cord Length................................................................................................................................................. 6 ft.
Power Cord Gauge......................................................................................................................................... 12 AWG
Plug Included.......................................................................................................................................................... Yes
Included Plug Type.............................................................................................................................................. L6-30
Switch Type............................................................................................ Control Panel w/Magnetic Switch Protection
Motors:
Main
Horsepower................................................................................................................................................ 5 HP
Phase............................................................................................................................................ Single-Phase
Amps............................................................................................................................................................ 19A
Speed................................................................................................................................................ 3450 RPM
Type................................................................................................................. TEFC Capacitor-Start Induction
Power Transfer ............................................................................................................................... V-Belt Drive
Bearings..................................................................................................... Shielded & Permanently Lubricated
Main Specifications:
Main Specifications
Jointer Size................................................................................................................................................ 12 in.
Bevel Jointing............................................................................................................................... 0–45 deg. L/R
Maximum Width of Cut.............................................................................................................................. 12 in.
Maximum Depth of Cut............................................................................................................................. 1/8 in.
Minimum Workpiece Length...................................................................................................................... 14 in.
Minimum Workpiece Thickness................................................................................................................ 1/2 in.
Maximum Rabbeting Depth...................................................................................................................... 3/8 in.
Number of Cuts Per Minute..................................................................................................................... 39,600
-6-
Model G0834 (Mfd. Since 12/17)
Fence Information
Fence Length............................................................................................................................................. 47 in.
Fence Width.......................................................................................................................................... 1-1/2 in.
Fence Height......................................................................................................................................... 5-3/8 in.
Fence Stops............................................................................................................................. 45, 90, 135 deg.
Cutterhead Information
Cutterhead Type........................................................................................................................................ Spiral
Cutterhead Diameter............................................................................................................................. 3-7/8 in.
Number of Cutter Spirals.................................................................................................................................. 8
Number of Indexable Cutters.......................................................................................................................... 96
Cutterhead Speed............................................................................................................................. 4950 RPM
Cutter Insert Information
Cutter Insert Type.................................................................................................................. Indexable Carbide
Cutter Insert Length.................................................................................................................................. 15mm
Cutter Insert Width.................................................................................................................................... 15mm
Cutter Insert Thickness............................................................................................................................ 2.5mm
Table Information
Table Length.............................................................................................................................................. 84 in.
Table Width......................................................................................................................................... 12-3/4 in.
Table Thickness.......................................................................................................................... 1-7/8–3-1/4 in.
Floor to Table Height........................................................................................................................... 32-1/8 in.
Table Adjustment Type..................................................................................................................... Handwheel
Table Movement Type.................................................................................................................. Parallelogram
Construction
Base..................................................................................................................................................... Cast Iron
Body Assembly.................................................................................................................................... Cast Iron
Cabinet................................................................................................................................................. Cast Iron
Fence Assembly.................................................................................................................................. Cast Iron
Guard......................................................................................................................................... Cast Aluminum
Table....................................................................................................................... Precision-Ground Cast Iron
Paint Type/Finish....................................................................................................................... Powder Coated
Other Information
Number of Dust Ports....................................................................................................................................... 1
Dust Port Size.............................................................................................................................................. 5 in.
Other Specifications:
Country of Origin ................................................................................................................................................ China
Warranty ........................................................................................................................................................... 1 Year
Approximate Assembly & Setup Time ........................................................................................................ 45 Minutes
Serial Number Location .................................................................................................. ID Label on Front of Cabinet
ISO 9001 Factory .................................................................................................................................................. Yes
Features:
Parallelogram Table Adjustment Handwheel Adjusted Tables with Depth Scale Pedestal-Mounted Switch for Easy Access Center-Mounted Fence with Angle Gauge Fence Stops at 45, 90, and 135 Degrees Spiral Cutterhead with 96 German-Made Indexable Carbide Inserts Precision-Ground Cast-Iron Tables Solid Cabinet Stand Rabbeting Table Green and Putty Powder-Coated Paint
Model G0834 (Mfd. Since 12/17)
-7-

SECTION 1: SAFETY

For Your Own Safety, Read Instruction
Manual Before Operating This Machine
The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words intended to convey the level of impor­tance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures. Always use common sense and good judgment.
Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury. It may also be used to alert against unsafe practices.
This symbol is used to alert the user to useful information about
NOTICE
proper operation of the machine.

Safety Instructions for Machinery

OWNER’S MANUAL. Read and understand this
owner’s manual BEFORE using machine.
TRAINED OPERATORS ONLY. Untrained oper­ators have a higher risk of being hurt or killed. Only allow trained/supervised people to use this machine. When machine is not being used, dis­connect power, remove switch keys, or lock-out machine to prevent unauthorized use—especially around children. Make your workshop kid proof!
DANGEROUS ENVIRONMENTS. Do not use machinery in areas that are wet, cluttered, or have poor lighting. Operating machinery in these areas greatly increases the risk of accidents and injury.
MENTAL ALERTNESS REQUIRED. Full mental alertness is required for safe operation of machin­ery. Never operate under the influence of drugs or alcohol, when tired, or when distracted.
ELECTRICAL EQUIPMENT INJURY RISKS. You can be shocked, burned, or killed by touching live electrical components or improperly grounded machinery. To reduce this risk, only allow qualified service personnel to do electrical installation or repair work, and always disconnect power before accessing or exposing electrical equipment.
DISCONNECT POWER FIRST. nect machine from power supply BEFORE making adjustments, changing tooling, or servicing machine. This prevents an injury risk from unintended startup or contact with live electrical components.
EYE PROTECTION. Always wear ANSI-approved safety glasses or a face shield when operating or observing machinery to reduce the risk of eye injury or blindness from flying particles. Everyday eyeglasses are NOT approved safety glasses.
Always discon-
-8-
Model G0834 (Mfd. Since 12/17)
WEARING PROPER APPAREL. Do not wear clothing, apparel or jewelry that can become entangled in moving parts. Always tie back or cover long hair. Wear non-slip footwear to reduce risk of slipping and losing control or accidentally contacting cutting tool or moving parts.
HAZARDOUS DUST. Dust created by machinery operations may cause cancer, birth defects, or long-term respiratory damage. Be aware of dust hazards associated with each workpiece mate­rial. Always wear a NIOSH-approved respirator to reduce your risk.
HEARING PROTECTION. Always wear hear­ing protection when operating or observing loud machinery. Extended exposure to this noise without hearing protection can cause permanent hearing loss.
REMOVE ADJUSTING TOOLS. Tools left on machinery can become dangerous projectiles upon startup. Never leave chuck keys, wrenches, or any other tools on machine. Always verify removal before starting!
USE CORRECT TOOL FOR THE JOB. Only use this tool for its intended purpose—do not force it or an attachment to do a job for which it was not designed. Never make unapproved modifica­tions—modifying tool or using it differently than intended may result in malfunction or mechanical failure that can lead to personal injury or death!
AWKWARD POSITIONS. Keep proper footing and balance at all times when operating machine. Do not overreach! Avoid awkward hand positions that make workpiece control difficult or increase the risk of accidental injury.
CHILDREN & BYSTANDERS. Keep children and bystanders at a safe distance from the work area. Stop using machine if they become a distraction.
GUARDS & COVERS. Guards and covers reduce accidental contact with moving parts or flying debris. Make sure they are properly installed, undamaged, and working correctly BEFORE operating machine.
FORCING MACHINERY. Do not force machine. It will do the job safer and better at the rate for which it was designed.
NEVER STAND ON MACHINE. Serious injury may occur if machine is tipped or if the cutting tool is unintentionally contacted.
STABLE MACHINE. Unexpected movement dur­ing operation greatly increases risk of injury or loss of control. Before starting, verify machine is stable and mobile base (if used) is locked.
USE RECOMMENDED ACCESSORIES. Consult this owner’s manual or the manufacturer for rec­ommended accessories. Using improper acces­sories will increase the risk of serious injury.
UNATTENDED OPERATION. To reduce the risk of accidental injury, turn machine OFF and ensure all moving parts completely stop before walking away. Never leave machine running while unattended.
MAINTAIN WITH CARE. Follow all maintenance instructions and lubrication schedules to keep machine in good working condition. A machine that is improperly maintained could malfunction, leading to serious personal injury or death.
DAMAGED PARTS. Regularly inspect machine for damaged, loose, or mis-adjusted parts—or any condition that could affect safe operation. Immediately repair/replace BEFORE operating machine. For your own safety, DO NOT operate machine with damaged parts!
MAINTAIN POWER CORDS. When disconnect­ing cord-connected machines from power, grab and pull the plug—NOT the cord. Pulling the cord may damage the wires inside. Do not handle cord/plug with wet hands. Avoid cord damage by keeping it away from heated surfaces, high traffic areas, harsh chemicals, and wet/damp locations.
EXPERIENCING DIFFICULTIES. If at any time you experience difficulties performing the intend­ed operation, stop using the machine! Contact our Technical Support at (570) 546-9663.
Model G0834 (Mfd. Since 12/17)
-9-

Additional Safety for Jointers

Serious cuts, amputation, entanglement, or death can occur from contact with rotating cutterhead or other moving components! Flying chips from cutting operations can cause blindness or eye injuries. Workpieces or inserts/knives thrown by cutterhead (kickback) can strike nearby operator or bystanders with deadly force. To reduce the risk of serious personal injury from these hazards, operator and bystanders MUST completely heed the hazards and warnings below.
KICKBACK. Occurs when workpiece is ejected
from machine at a high rate of speed. Kickback injuries occur from getting struck by workpiece or hands being pulled into cutterhead. To reduce the risk of kickback, only use proper workpieces, safe feeding techniques, and proper machine setup or maintenance.
GUARD REMOVAL. Operating jointer without guards unnecessarily exposes operator to knives/ inserts and other hazardous moving parts. Except when rabbeting, never operate jointer or allow it to be connected to power if any guards are removed. Turn jointer OFF and disconnect power before clearing any shavings or sawdust from around cut­terhead. After rabbeting or maintenance is com­plete, immediately replace all guards and ensure they are properly installed/adjusted before resum­ing regular operations.
DULL OR DAMAGED KNIVES/ INSERTS. Dull or damaged knives/inserts increase risk of kickback and cause poor workpiece finish. Only use sharp, undamaged knives/inserts.
OUTFEED TABLE ALIGNMENT. Setting outfeed table too high can cause workpiece to hit table or get stuck while feeding. Setting outfeed table too low may cause workpiece to rock or shift while feeding. Both of these results will increase risk of kickback. Always keep outfeed table even with knives/inserts at highest point during rotation.
INSPECTING STOCK. Impact injuries or kick­back may result from using improper workpieces. Thoroughly inspect and prepare workpiece before cutting. Verify workpiece is free of nails, staples, loose knots or other foreign material. Warped workpieces must be surface planed first with cupped side facing down.
MAXIMUM CUTTING DEPTH. To reduce risk of
1
kickback, never cut deeper than
8" per pass.
GRAIN DIRECTION. Jointing against the grain or end grain can increase risk of kickback. It also requires more cutting force, which produces chat­ter or excessive chip out. Always joint or surface plane WITH the grain.
CUTTING LIMITATIONS. Cutting workpieces that do not meet minimum dimension requirements can result in kickback or accidental contact with cutter­head. Never perform jointing, planing, or rabbeting
3
cuts on pieces smaller than 14" long,
1
2 " thick.
4" wide, or
PUSH BLOCKS. Push blocks reduce risk of acci­dental cutterhead contact with hands. Always use push blocks when planing materials less than 3" high or wide. Never pass your hands directly over cutterhead without a push block.
WORKPIECE SUPPORT. Poor workpiece sup­port or loss of workpiece control while feeding will increase risk of kickback or accidental contact with cutterhead. Support workpiece with fence continuously during operation. Support long stock with auxiliary tables if necessary.
FEED WORKPIECE PROPERLY. Kickback or accidental cutterhead contact may result if work­piece is fed into cutterhead the wrong way. Allow cutterhead to reach full speed before feeding. Never start jointer with workpiece touching cutter­head. Always feed workpiece from infeed side to outfeed side without stopping until cut is complete. Never move workpiece backwards while feeding.
SECURE KNIVES/INSERTS. Loose knives or improperly set inserts can be thrown from cutter­head with dangerous force. Always verify knives/ inserts are secure and properly adjusted before operation. Straight knives should never project
1
more than
8" (0.125") from cutterhead body.
-10 -
Model G0834 (Mfd. Since 12/17)

SECTION 2: POWER SUPPLY

Before installing the machine, consider the avail­ability and proximity of the required power supply circuit. If an existing circuit does not meet the requirements for this machine, a new circuit must be installed. To minimize the risk of electrocution, fire, or equipment damage, installation work and electrical wiring must be done by an electrician or qualified service personnel in accordance with all applicable codes and standards.
or equipment damage may occur if machine is not properly grounded and connected to power
The full-load current rating is the amperage a machine draws at 100% of the rated output power. On machines with multiple motors, this is the amperage drawn by the largest motor or sum of all motors and electrical devices that might operate at one time during normal operations.
The full-load current is not the maximum amount of amps that the machine will draw. If the machine is overloaded, it will draw additional amps beyond the full-load rating.
If the machine is overloaded for a sufficient length of time, damage, overheating, or fire may result— especially if connected to an undersized circuit. To reduce the risk of these hazards, avoid over­loading the machine during operation and make sure it is connected to a power supply circuit that meets the specified circuit requirements.
For your own safety and protection of
Note: Circuit requirements in this manual apply to
a dedicated circuit—where only one machine will be running on the circuit at a time. If machine will be connected to a shared circuit where multiple machines may be running at the same time, con­sult an electrician or qualified service personnel to ensure circuit is properly sized for safe operation.
This machine is prewired to operate on a power supply circuit that has a verified ground and meets the following requirements:
A power supply circuit includes all electrical equipment between the breaker box or fuse panel in the building and the machine. The power sup­ply circuit used for this machine must be sized to safely handle the full-load current drawn from the machine for an extended period of time. (If this machine is connected to a circuit protected by fuses, use a time delay fuse marked D.)
Availability
Electrocution, fire, shock,
supply.
Full-Load Current Rating
Circuit Requirements for 220V
Nominal Voltage .........208V, 220V, 230V, 2 4 0V
Cycle ..........................................................60 Hz
Phase ........................................... Single-Phase
Power Supply Circuit ......................... 30 Amps
Plug/Receptacle ...........................NEMA L6-30
Cord ........“ S”-Type, 3-Wire, 12 AWG, 3 00 VAC
Full-Load Current Rating at 220V ..... 19 Amps
Model G0834 (Mfd. Since 12/17)
property, consult an electrician if you are unsure about wiring practices or electrical codes in your area.
-11-
We do not recommend using an extension cord with this machine. cord, only use it if absolutely necessary and only on a temporary basis.
Extension cords cause voltage drop, which can damage electrical components and shorten motor life. Voltage drop increases as the extension cord size gets longer and the gauge size gets smaller (higher gauge numbers indicate smaller sizes).
Any extension cord used with this machine must be in good condition and contain a ground wire and matching plug/receptacle. Additionally, it must meet the following size requirements:
Improper connection of the equipment-grounding wire can result in a risk of electric shock. The wire with green insulation (with or without yellow stripes) is the equipment-grounding wire. If repair or replacement of the power cord or plug is nec­essary, do not connect the equipment-grounding wire to a live (current carrying) terminal.
Check with a qualified electrician or service per­sonnel if you do not understand these grounding requirements, or if you are in doubt about whether the tool is properly grounded. If you ever notice that a cord or plug is damaged or worn, discon­nect it from power, and immediately replace it with a new one.
Grounding Instructions
This machine MUST be grounded. In the event of certain malfunctions or breakdowns, grounding reduces the risk of electric shock by providing a path of least resistance for electric current.
The power cord and plug specified under “Circuit Requirements for 220V” has an equipment-grounding wire and a ground­ing prong. The plug must only be inserted into a matching receptacle (outlet) that is properly installed and grounded in accordance with all local codes and ordinances (see figure below).
No adapter should be used with plug. If
process. DO NOT connect to power until
on the previous page
L6-30 GROUNDED
LOCKING
RECEPTACLE
Grounding Prong
is Hooked
L6-30
LOCKING
PLUG
Serious injury could occur if you connect machine to power before completing setup
instructed later in this manual.
Current Carrying Prongs
Figure 7. Typical L6-30 plug and receptacle.
Serious injury could occur if you connect machine to power before completing setup process. DO NOT connect to power until instructed later in this manual.
plug does not fit available receptacle, or if machine must be reconnected for use on a different type of circuit, reconnection must be performed by an electrician or qualified service personnel, and it must comply with all local codes and ordinances.
-12-
Extension Cords
If you must use an extension
Minimum Gauge Size ...........................12 AWG
Maximum Length (Shorter is Better).......50 ft.
Model G0834 (Mfd. Since 12/17)

SECTION 3: SETUP

This machine was carefully packaged for safe transport. When unpacking, separate all enclosed items from packaging materials and inspect them for shipping damage.
,
please
IMPORTANT:
you are completely satisfied with the machine and have resolved any issues between Grizzly or the shipping agent. You MUST have the original pack-
aging to file a freight claim. It is also extremely helpful if you need to return your machine later.
Keep children and pets away from plastic bags or packing materials shipped with this
get help from other people

Needed for Setup

This machine presents serious injury hazards to untrained users. Read through this entire manu­al to become familiar with the controls and opera­tions before starting the machine!
Wear safety glasses during the entire setup process!
HEAV Y LIFT! Straining or crushing injury may occur from improperly lifting machine or some of its parts. To reduce this risk,
The following are needed to complete the setup process:
Description Qty
Additional People ....................................... 1
Safety Glasses .....................................1 Ea.
Leather Gloves ............................. 1 Pair Ea.
Cleaner/Degreaser (Page 15) .... As Needed
Disposable Shop Rags ............... As Needed
Lifting Equipment (Min. 1500 lb. Rating):
— Forklift or Hoist ....................................... 1
— Lifting Slings ........................................... 2
Wrenches or Sockets 19mm ...................... 1
Precision Level ........................................... 1
Phillips Screwdriver #2 ............................... 1
Straightedge 4' ........................................... 1
Dust Collection System .............................. 1
Dust Hose 5" .............................................. 1
Hose Clamps 5" ......................................... 2
and use a forklift (or other lifting equipment) rated for weight of this machine.
SUFFOCATION HAZARD!
machine. Discard immediately.
Model G0834 (Mfd. Since 12/17)

Unpacking

If items are damaged
call us immediately at (570) 546-9663.
Save all packaging materials until
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Inventory

The following is a list of items shipped with your machine. Before beginning setup, lay these items out and inventory them.
If any non-proprietary parts are missing (e.g. a nut or a washer), we will gladly replace them; or for the sake of expediency, replacements can be obtained at your local hardware store.
B
Inventory (Figures 8–10) Qty
A. Jointer ......................................................... 1
B. Control Panel Pedestal Assembly .............. 1
C. Fence Assembly ......................................... 1
D. Cutterhead Guard ....................................... 1
E. Push Blocks ................................................ 2
F. Hardware Bag (Not Shown)
• Cap Screws M10-1.5 x 30 (Pedestal)...... 4
• Lock Washers 10mm (Pedestal) ............. 4
• Flat Washers 10mm (Pedestal) .............. 4
• Lock Nut M12-1.75 (Fence) ..................... 1
• Flat Washer 12mm (Fence) .................... 1
• Open-End Wrench 12/14mm .................. 1
• Open-End Wrench 17/19mm .................. 1
• Hex Wrenches 3, 4, 5, 8mm .......... 1 Each
• Torx Driver Bit T20 .................................. 2
• Torx L-Wrench T20 ................................. 2
• Flat Head Torx Screws T20 M6-1 x 15 ... 3
• Carbide Inserts 15 x 15 x 2.5mm ............ 5
A
Figure 9. Control panel pedestal assembly.
D
C
E
Figure 10. Additional crate contents.
NOTICE
If you cannot find an item on this list, care­fully check around/inside the machine and packaging materials. Often, these items get lost in packaging materials while unpack­ing or they are pre-installed at the factory.
Figure 8. Jointer assembly.
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Model G0834 (Mfd. Since 12/17)
The unpainted surfaces of your machine are coated with a heavy-duty rust preventative that prevents corrosion during shipment and storage. This rust preventative works extremely well, but it will take a little time to clean.
Be patient and do a thorough job cleaning your machine. The time you spend doing this now will give you a better appreciation for the proper care of your machine's unpainted surfaces.
There are many ways to remove this rust preven­tative, but the following steps work well in a wide variety of situations. Always follow the manufac­turer’s instructions with any cleaning product you use and make sure you work in a well-ventilated area to minimize exposure to toxic fumes.
Before cleaning, gather the following:
Disposable rags
Cleaner/degreaser (WD•40 works well)
Safety glasses & disposable gloves
Plastic paint scraper (optional)
Basic steps for removing rust preventative:
1.
2.
3.
4.
Many cleaning solvents
work in a well-ventilated
Avoid chlorine-based solvents, such as

Cleanup

Gasoline and petroleum products have low flash points and can explode or cause fire if used to clean machinery. Avoid using these products to clean machinery.
Put on safety glasses.
Coat the rust preventative with a liberal
amount of cleaner/degreaser, then let it soak for 5–10 minutes.
Wipe off the surfaces. If your cleaner/degreas-
er is effective, the rust preventative will wipe off easily. If you have a plastic paint scraper, scrape off as much as you can first, then wipe off the rest with the rag.
are toxic if inhaled. Only
area.
NOTICE
acetone or brake parts cleaner, that may damage painted surfaces.
T23692—Orange Power Degreaser
A great product for removing the waxy shipping grease from your machine during clean up.
Figure 11. T23692 Orange Power Degreaser.
Repeat Steps 2–3 as necessary until clean,
then coat all unpainted surfaces with a quality metal protectant to prevent rust.
Model G0834 (Mfd. Since 12/17)
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Site Considerations

Weight Load
Refer to the of your machine. Make sure that the surface upon which the machine is placed will bear the weight of the machine, additional equipment that may be installed on the machine, and the heaviest work­piece that will be used. Additionally, consider the weight of the operator and any dynamic loading that may occur when operating the machine.
Space Allocation
Consider the largest size of workpiece that will be processed through this machine and provide enough space around the machine for adequate operator material handling or the installation of auxiliary equipment. With permanent installations, leave enough space around the machine to open or remove doors/covers as required by the main­tenance and service described in this manual.
See below for required space allocation.
Physical Environment
Extreme conditions for this type of machinery are
Place this machine near an existing power source.
other hazards. Make sure to leave enough space
Shadows, glare, or strobe effects that may distract or impede the operator must be eliminated.
Machine Data Sheet for the weight
Children or untrained people may be seriously injured by this machine. Only install in an access restricted location.
Working Clearance
Wall
30" Minimum
The physical environment where the machine is operated is important for safe operation and lon­gevity of machine components. For best results, operate this machine in a dry environment that is free from excessive moisture, hazardous chemi­cals, airborne abrasives, or extreme conditions.
generally those where the ambient temperature range exceeds 41°–104°F; the relative humidity range exceeds 20%–95% (non-condensing); or the environment is subject to vibration, shocks, or bumps.
Electrical Installation
Make sure all power cords are protected from traffic, material handling, moisture, chemicals, or
around machine to disconnect power supply or apply a lockout/tagout device, if required.
Lighting
Lighting around the machine must be adequate enough that operations can be performed safely.
84"
39"
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Figure 12. Minimum working clearances.
Model G0834 (Mfd. Since 12/17)
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