WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#ESABJH19004 PRINTED IN CHINA
V1. 0 2.18
This manual provides critical safety instructions on the proper setup,
operation, maintenance, and service of this machine/tool. Save this
document, refer to it often, and use it to instruct other operators.
Failure to read, understand and follow the instructions in this manual
may result in fire or serious personal injury—including amputation,
electrocution, or death.
The owner of this machine/tool is solely responsible for its safe use.
This responsibility includes but is not limited to proper installation in
a safe environment, personnel training and usage authorization,
proper inspection and maintenance, manual availability and comprehension, application of safety devices, cutting/sanding/grinding tool
integrity, and the usage of personal protective equipment.
The manufacturer will not be held liable for injury or property damage
from negligence, improper training, machine modifications or misuse.
Some dust created by power sanding, sawing, grinding, drilling, and
other construction activities contains chemicals known to the State
of California to cause cancer, birth defects or other reproductive
harm. Some examples of these chemicals are:
• Lead from lead-based paints.
• Crystalline silica from bricks, cement and other masonry products.
• Arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you
do this type of work. To reduce your exposure to these chemicals:
Work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter
out microscopic particles.
We stand behind our machines! If you have questions or need help, contact us with the information
below. Before contacting, make sure you get the
serial number
machine ID label. This will help us help you faster.
We want your feedback on this manual. What did
you like about it? Where could it be improved?
Please take a few minutes to give us feedback.
Email: manuals@grizzly.com
We are proud to provide a high-quality owner’s
manual with your new machine!
We
instructions, specifications, drawings, and photographs
in this manual. Sometimes we make mistakes, but
our policy of continuous improvement also means
that
you receive is
slightly different than shown in the manual
If you find this to be the case, and the difference
between the manual and machine leaves you
confused or unsure about something
check our
website for an updated version. W
current
manuals and
on our web-
site at
Alternatively, you can call our Technical Support
for help. Before calling, make sure you write down
the
from
the machine ID label (see below). This information
is required for us to provide proper tech support,
and it helps us determine if updated documentation is available for your machine.
INTRODUCTION
Contact Info
and manufacture date from the
Grizzly Technical Support
1815 W. Battlefield
Springfield, MO 65807
Phone: (570) 546-9663
Email: techsupport@grizzly.com
Grizzly Documentation Manager
P.O. Box 2069
Bellingham, WA 98227-2069
Manual Accuracy
made every effort to be exact with the
sometimes the machine
.
,
e post
manual updates for free
www.grizzly.com.
Manufacture Date and Serial Number
Manufacture Date
Serial Number
-2-
Model G0834 (Mfd. Since 12/17)
Identification
Become familiar with the names and locations of the controls and features shown below to better understand
the instructions in this manual.
Outfeed
Table
Outfeed Table
Lock
Outfeed Table
Handwheel
Fence
Control
Panel
Cutterhead
Guard
Infeed
Table
Depth-of-Cut
Scale
Infeed Table
Lock
Infeed Table
Handwheel
Tilt Lock
Fence Tilt
Handle
Fence
Lock
5" Dust
Port
For Your Own Safety Read Instruction Manual Before Operating Jointer
a) Wear eye protection.
b) Always keep cutterhead and drive guards in place and in proper operating condition. ALWAYS
replace cutterhead guard after rabbeting operations.
c) Never make jointing or rabbeting cuts deeper than
d) Always use hold-down or push blocks when jointing material narrower than 3" or planing
material thinner than 3".
e) Never perform jointing, planing, or rabbeting cuts on pieces shorter than 14" in length.
Model G0834 (Mfd. Since 12/17)
1
⁄8" or planing cuts deeper than 1⁄16".
-3-
Controls &
To reduce your risk of
serious injury, read this
entire manual BEFORE
Table Controls
Components
using machine.
Refer to Figures 1–6 and the following descriptions to become familiar with the basic controls
and components of this machine. Understanding
these items and how they work will help you
understand the rest of the manual and stay safe
when operating this machine.
Control Panel
D
H
D. Outfeed Table: Supports workpiece after it
E. Fence: Supports workpiece laterally as it
E
I
Figure 2. Location of main table controls.
passes over cutterhead. For safety purposes
and optimum cutting results, the outfeed
table must be properly adjusted so it is even
with highest point of cutterhead insert rotation
(aka TDC). Refer to Page 37 for more details.
moves across cutterhead; determines angle
of cut when edge or bevel jointing.
F
G
H
J
A
Figure 1. Location of ON/OFF buttons.
A. OFF Button: Stops motor when pressed and
disables ON button. Remains depressed until
manually reset. Reset by twisting OFF button
clockwise until it springs outward.
B. Power Lamp: Illuminates when machine is
connected to power.
C. ON Button: Starts motor when pressed (only
if OFF button is not in depressed position).
B
C
F. Cutterhead Guard: Covers cutterhead
until pushed out of the way by workpiece
during operation. When workpiece leaves
cutterhead, guard springs back to its starting
position.
G. Infeed Table: Supports workpiece before it
reaches cutterhead. Position of infeed table
relative to cutterhead inserts determines
depth of cut.
H.Table Locks: Tighten to secure position of
infeed and outfeed tables; loosen to allow
vertical table movement with adjustment
handwheels.
I. Outfeed Table Adjustment Handwheel:
Adjusts outfeed table position (when outfeed
table lock and positive stop bolts are
loosened).
J. Infeed Table Adjustment Handwheel:
Adjusts position of infeed table (when infeed
table lock is loosened).
-4-
Model G0834 (Mfd. Since 12/17)
Fence Controls
K
Figure 3. Location of depth-of-cut scale
indicator.
K. Depth-of-Cut Scale: Indicates depth of cut
(per pass).
P
Figure 5. Location of fence controls.
N. Fence Tilt Handle: Tilts fence throughout
its range of motion from 45° inward to 45°
outward (135°).
O. Fence Lock Lever: Tightens to secure fence
position along width of tables; loosens to
allow lateral adjustment.
P. Fence Tilt Lock: Secures fence at any
position in available tilt range.
N
O
L
M
Figure 4. Location of positive stops bolts.
L. Infeed Positive Stop Bolt: Allows operator
to quickly adjust the infeed table to perform
heavy or light cuts. It controls the bottom
range of infeed table movement. A jam nut
locks the positive stop bolt in position so it will
not move during operation.
M. Outfeed Positive Stop Bolt: Adjusts the
outfeed table height. It controls the bottom
range of outfeed table movement. A jam nut
locks the positive stop bolt in position so it will
not move during operation.
Q
S
Figure 6. Location of fence tilt locks.
Q. 90° Fence Tilt Stop: Stops fence at 90°.
R. 45° Outward Fence Tilt Stops: Stop fence
at 45° outward (135°).
S. 45° Inward Fence Tilt Stop: Stops fence at
45° inward.
Note:Even when fence is resting against
stops, fence tilt lock must be tightened before
starting machine.
R
Model G0834 (Mfd. Since 12/17)
-5-
Machine Data Sheet
MACHINE DATA
SHEET
Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901
Width (side-to-side) x Depth (front-to-back) x Height........................................................................... 84 x 39 x 47 in.
Footprint (Length x Width)..................................................................................................................... 41 x 19-1/2 in.
Length x Width x Height....................................................................................................................... 89 x 38 x 41 in.
Must Ship Upright................................................................................................................................................... Yes
Electrical:
Power Requirement........................................................................................................... 230V, Single-Phase, 60 Hz
Full-Load Current Rating........................................................................................................................................ 19A
Power Cord Included.............................................................................................................................................. Yes
Power Cord Length................................................................................................................................................. 6 ft.
Power Cord Gauge......................................................................................................................................... 12 AWG
Included Plug Type.............................................................................................................................................. L6-30
Switch Type............................................................................................ Control Panel w/Magnetic Switch Protection
Motors:
Main
Horsepower................................................................................................................................................ 5 HP
Power Transfer ............................................................................................................................... V-Belt Drive
Jointer Size................................................................................................................................................ 12 in.
Maximum Width of Cut.............................................................................................................................. 12 in.
Maximum Depth of Cut............................................................................................................................. 1/8 in.
Minimum Workpiece Length...................................................................................................................... 14 in.
Minimum Workpiece Thickness................................................................................................................ 1/2 in.
Maximum Rabbeting Depth...................................................................................................................... 3/8 in.
Number of Cuts Per Minute..................................................................................................................... 39,600
-6-
Model G0834 (Mfd. Since 12/17)
Fence Information
Fence Length............................................................................................................................................. 47 in.
Fence Width.......................................................................................................................................... 1-1/2 in.
Fence Height......................................................................................................................................... 5-3/8 in.
Cutterhead Diameter............................................................................................................................. 3-7/8 in.
Number of Cutter Spirals.................................................................................................................................. 8
Number of Indexable Cutters.......................................................................................................................... 96
Table Length.............................................................................................................................................. 84 in.
Table Width......................................................................................................................................... 12-3/4 in.
Table Thickness.......................................................................................................................... 1-7/8–3-1/4 in.
Floor to Table Height........................................................................................................................... 32-1/8 in.
Table Movement Type.................................................................................................................. Parallelogram
Construction
Base..................................................................................................................................................... Cast Iron
Body Assembly.................................................................................................................................... Cast Iron
Cabinet................................................................................................................................................. Cast Iron
Fence Assembly.................................................................................................................................. Cast Iron
Table....................................................................................................................... Precision-Ground Cast Iron
Number of Dust Ports....................................................................................................................................... 1
Dust Port Size.............................................................................................................................................. 5 in.
Other Specifications:
Country of Origin ................................................................................................................................................ China
Warranty ........................................................................................................................................................... 1 Year
Approximate Assembly & Setup Time ........................................................................................................ 45 Minutes
Serial Number Location .................................................................................................. ID Label on Front of Cabinet
ISO 9001 Factory .................................................................................................................................................. Yes
Features:
Parallelogram Table Adjustment
Handwheel Adjusted Tables with Depth Scale
Pedestal-Mounted Switch for Easy Access
Center-Mounted Fence with Angle Gauge
Fence Stops at 45, 90, and 135 Degrees
Spiral Cutterhead with 96 German-Made Indexable Carbide Inserts
Precision-Ground Cast-Iron Tables
Solid Cabinet Stand
Rabbeting Table
Green and Putty Powder-Coated Paint
Model G0834 (Mfd. Since 12/17)
-7-
SECTION 1: SAFETY
For Your Own Safety, Read Instruction
Manual Before Operating This Machine
The purpose of safety symbols is to attract your attention to possible hazardous conditions.
This manual uses a series of symbols and signal words intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that
safety messages by themselves do not eliminate danger and are not a substitute for proper
accident prevention measures. Always use common sense and good judgment.
Indicates an imminently hazardous situation which, if not avoided,
WILL result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided,
COULD result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided,
MAY result in minor or moderate injury. It may also be used to alert
against unsafe practices.
This symbol is used to alert the user to useful information about
NOTICE
proper operation of the machine.
Safety Instructions for Machinery
OWNER’S MANUAL. Read and understand this
owner’s manual BEFORE using machine.
TRAINED OPERATORS ONLY. Untrained operators have a higher risk of being hurt or killed.
Only allow trained/supervised people to use this
machine. When machine is not being used, disconnect power, remove switch keys, or lock-out
machine to prevent unauthorized use—especially
around children. Make your workshop kid proof!
DANGEROUS ENVIRONMENTS. Do not use
machinery in areas that are wet, cluttered, or have
poor lighting. Operating machinery in these areas
greatly increases the risk of accidents and injury.
MENTAL ALERTNESS REQUIRED. Full mental
alertness is required for safe operation of machinery. Never operate under the influence of drugs or
alcohol, when tired, or when distracted.
ELECTRICAL EQUIPMENT INJURY RISKS. You
can be shocked, burned, or killed by touching live
electrical components or improperly grounded
machinery. To reduce this risk, only allow qualified
service personnel to do electrical installation or
repair work, and always disconnect power before
accessing or exposing electrical equipment.
DISCONNECT POWER FIRST.
nect machine from power supply BEFORE making
adjustments, changing tooling, or servicing machine.
This prevents an injury risk from unintended startup
or contact with live electrical components.
EYE PROTECTION. Always wear ANSI-approved
safety glasses or a face shield when operating or
observing machinery to reduce the risk of eye
injury or blindness from flying particles. Everyday
eyeglasses are NOT approved safety glasses.
Always discon-
-8-
Model G0834 (Mfd. Since 12/17)
WEARING PROPER APPAREL. Do not wear
clothing, apparel or jewelry that can become
entangled in moving parts. Always tie back or
cover long hair. Wear non-slip footwear to reduce
risk of slipping and losing control or accidentally
contacting cutting tool or moving parts.
HAZARDOUS DUST. Dust created by machinery
operations may cause cancer, birth defects, or
long-term respiratory damage. Be aware of dust
hazards associated with each workpiece material. Always wear a NIOSH-approved respirator to
reduce your risk.
HEARING PROTECTION. Always wear hearing protection when operating or observing loud
machinery. Extended exposure to this noise
without hearing protection can cause permanent
hearing loss.
REMOVE ADJUSTING TOOLS. Tools left on
machinery can become dangerous projectiles
upon startup. Never leave chuck keys, wrenches,
or any other tools on machine. Always verify
removal before starting!
USE CORRECT TOOL FOR THE JOB. Only use
this tool for its intended purpose—do not force
it or an attachment to do a job for which it was
not designed. Never make unapproved modifications—modifying tool or using it differently than
intended may result in malfunction or mechanical
failure that can lead to personal injury or death!
AWKWARD POSITIONS. Keep proper footing
and balance at all times when operating machine.
Do not overreach! Avoid awkward hand positions
that make workpiece control difficult or increase
the risk of accidental injury.
CHILDREN & BYSTANDERS. Keep children and
bystanders at a safe distance from the work area.
Stop using machine if they become a distraction.
GUARDS & COVERS. Guards and covers reduce
accidental contact with moving parts or flying
debris. Make sure they are properly installed,
undamaged, and working correctly BEFORE
operating machine.
FORCING MACHINERY. Do not force machine.
It will do the job safer and better at the rate for
which it was designed.
NEVER STAND ON MACHINE. Serious injury
may occur if machine is tipped or if the cutting
tool is unintentionally contacted.
STABLE MACHINE. Unexpected movement during operation greatly increases risk of injury or
loss of control. Before starting, verify machine is
stable and mobile base (if used) is locked.
USE RECOMMENDED ACCESSORIES. Consult
this owner’s manual or the manufacturer for recommended accessories. Using improper accessories will increase the risk of serious injury.
UNATTENDED OPERATION. To reduce the
risk of accidental injury, turn machine OFF and
ensure all moving parts completely stop before
walking away. Never leave machine running
while unattended.
MAINTAIN WITH CARE. Follow all maintenance
instructions and lubrication schedules to keep
machine in good working condition. A machine
that is improperly maintained could malfunction,
leading to serious personal injury or death.
DAMAGED PARTS. Regularly inspect machine
for damaged, loose, or mis-adjusted parts—or
any condition that could affect safe operation.
Immediately repair/replace BEFORE operating
machine. For your own safety, DO NOT operate
machine with damaged parts!
MAINTAIN POWER CORDS. When disconnecting cord-connected machines from power, grab
and pull the plug—NOT the cord. Pulling the cord
may damage the wires inside. Do not handle
cord/plug with wet hands. Avoid cord damage by
keeping it away from heated surfaces, high traffic
areas, harsh chemicals, and wet/damp locations.
EXPERIENCING DIFFICULTIES. If at any time
you experience difficulties performing the intended operation, stop using the machine! Contact our
Technical Support at (570) 546-9663.
Model G0834 (Mfd. Since 12/17)
-9-
Additional Safety for Jointers
Serious cuts, amputation, entanglement, or death can occur from contact with rotating cutterhead
or other moving components! Flying chips from cutting operations can cause blindness or eye
injuries. Workpieces or inserts/knives thrown by cutterhead (kickback) can strike nearby operator
or bystanders with deadly force. To reduce the risk of serious personal injury from these hazards,
operator and bystanders MUST completely heed the hazards and warnings below.
KICKBACK. Occurs when workpiece is ejected
from machine at a high rate of speed. Kickback
injuries occur from getting struck by workpiece or
hands being pulled into cutterhead. To reduce the
risk of kickback, only use proper workpieces, safe
feeding techniques, and proper machine setup or
maintenance.
GUARD REMOVAL. Operating jointer without
guards unnecessarily exposes operator to knives/
inserts and other hazardous moving parts. Except
when rabbeting, never operate jointer or allow it to
be connected to power if any guards are removed.
Turn jointer OFF and disconnect power before
clearing any shavings or sawdust from around cutterhead. After rabbeting or maintenance is complete, immediately replace all guards and ensure
they are properly installed/adjusted before resuming regular operations.
DULL OR DAMAGED KNIVES/ INSERTS. Dull or
damaged knives/inserts increase risk of kickback
and cause poor workpiece finish. Only use sharp,
undamaged knives/inserts.
OUTFEED TABLE ALIGNMENT. Setting outfeed
table too high can cause workpiece to hit table or
get stuck while feeding. Setting outfeed table too
low may cause workpiece to rock or shift while
feeding. Both of these results will increase risk
of kickback. Always keep outfeed table even with
knives/inserts at highest point during rotation.
INSPECTING STOCK. Impact injuries or kickback may result from using improper workpieces.
Thoroughly inspect and prepare workpiece before
cutting. Verify workpiece is free of nails, staples,
loose knots or other foreign material. Warped
workpieces must be surface planed first with
cupped side facing down.
MAXIMUM CUTTING DEPTH. To reduce risk of
1
kickback, never cut deeper than
⁄8" per pass.
GRAIN DIRECTION. Jointing against the grain
or end grain can increase risk of kickback. It also
requires more cutting force, which produces chatter or excessive chip out. Always joint or surface
plane WITH the grain.
CUTTING LIMITATIONS. Cutting workpieces that
do not meet minimum dimension requirements can
result in kickback or accidental contact with cutterhead. Never perform jointing, planing, or rabbeting
3
cuts on pieces smaller than 14" long,
1
⁄2 " thick.
⁄4" wide, or
PUSH BLOCKS. Push blocks reduce risk of accidental cutterhead contact with hands. Always use
push blocks when planing materials less than 3"
high or wide. Never pass your hands directly over
cutterhead without a push block.
WORKPIECE SUPPORT. Poor workpiece support or loss of workpiece control while feeding will
increase risk of kickback or accidental contact
with cutterhead. Support workpiece with fence
continuously during operation. Support long stock
with auxiliary tables if necessary.
FEED WORKPIECE PROPERLY. Kickback or
accidental cutterhead contact may result if workpiece is fed into cutterhead the wrong way. Allow
cutterhead to reach full speed before feeding.
Never start jointer with workpiece touching cutterhead. Always feed workpiece from infeed side to
outfeed side without stopping until cut is complete.
Never move workpiece backwards while feeding.
SECURE KNIVES/INSERTS. Loose knives or
improperly set inserts can be thrown from cutterhead with dangerous force. Always verify knives/
inserts are secure and properly adjusted before
operation. Straight knives should never project
1
more than
⁄8" (0.125") from cutterhead body.
-10 -
Model G0834 (Mfd. Since 12/17)
SECTION 2: POWER SUPPLY
Before installing the machine, consider the availability and proximity of the required power supply
circuit. If an existing circuit does not meet the
requirements for this machine, a new circuit must
be installed. To minimize the risk of electrocution,
fire, or equipment damage, installation work and
electrical wiring must be done by an electrician or
qualified service personnel in accordance with all
applicable codes and standards.
or equipment damage
may occur if machine is
not properly grounded
and connected to power
The full-load current rating is the amperage a
machine draws at 100% of the rated output power.
On machines with multiple motors, this is the
amperage drawn by the largest motor or sum of all
motors and electrical devices that might operate
at one time during normal operations.
The full-load current is not the maximum amount
of amps that the machine will draw. If the machine
is overloaded, it will draw additional amps beyond
the full-load rating.
If the machine is overloaded for a sufficient length
of time, damage, overheating, or fire may result—
especially if connected to an undersized circuit.
To reduce the risk of these hazards, avoid overloading the machine during operation and make
sure it is connected to a power supply circuit that
meets the specified circuit requirements.
For your own safety and protection of
Note: Circuit requirements in this manual apply to
a dedicated circuit—where only one machine will
be running on the circuit at a time. If machine will
be connected to a shared circuit where multiple
machines may be running at the same time, consult an electrician or qualified service personnel to
ensure circuit is properly sized for safe operation.
This machine is prewired to operate on a power
supply circuit that has a verified ground and meets
the following requirements:
A power supply circuit includes all electrical
equipment between the breaker box or fuse panel
in the building and the machine. The power supply circuit used for this machine must be sized to
safely handle the full-load current drawn from the
machine for an extended period of time. (If this
machine is connected to a circuit protected by
fuses, use a time delay fuse marked D.)
property, consult an electrician if you are
unsure about wiring practices or electrical
codes in your area.
-11-
We do not recommend using an extension cord
with this machine.
cord, only use it if absolutely necessary and only
on a temporary basis.
Extension cords cause voltage drop, which can
damage electrical components and shorten motor
life. Voltage drop increases as the extension cord
size gets longer and the gauge size gets smaller
(higher gauge numbers indicate smaller sizes).
Any extension cord used with this machine must
be in good condition and contain a ground wire
and matching plug/receptacle. Additionally, it must
meet the following size requirements:
Improper connection of the equipment-grounding
wire can result in a risk of electric shock. The
wire with green insulation (with or without yellow
stripes) is the equipment-grounding wire. If repair
or replacement of the power cord or plug is necessary, do not connect the equipment-grounding
wire to a live (current carrying) terminal.
Check with a qualified electrician or service personnel if you do not understand these grounding
requirements, or if you are in doubt about whether
the tool is properly grounded. If you ever notice
that a cord or plug is damaged or worn, disconnect it from power, and immediately replace it with
a new one.
Grounding Instructions
This machine MUST be grounded. In the event
of certain malfunctions or breakdowns, grounding
reduces the risk of electric shock by providing a
path of least resistance for electric current.
The power cord and plug specified under “Circuit
Requirements for 220V”
has an equipment-grounding wire and a grounding prong. The plug must only be inserted into
a matching receptacle (outlet) that is properly
installed and grounded in accordance with all
local codes and ordinances (see figure below).
No adapter should be used with plug. If
process. DO NOT connect to power until
on the previous page
L6-30 GROUNDED
LOCKING
RECEPTACLE
Grounding Prong
is Hooked
L6-30
LOCKING
PLUG
Serious injury could occur if you connect
machine to power before completing setup
instructed later in this manual.
Current Carrying Prongs
Figure 7. Typical L6-30 plug and receptacle.
Serious injury could occur if you connect
machine to power before completing setup
process. DO NOT connect to power until
instructed later in this manual.
plug does not fit available receptacle, or if
machine must be reconnected for use on a
different type of circuit, reconnection must
be performed by an electrician or qualified
service personnel, and it must comply with
all local codes and ordinances.
This machine was carefully packaged for safe
transport. When unpacking, separate all enclosed
items from packaging materials and inspect them
for shipping damage.
,
please
IMPORTANT:
you are completely satisfied with the machine and
have resolved any issues between Grizzly or the
shipping agent. You MUST have the original pack-
aging to file a freight claim. It is also extremely
helpful if you need to return your machine later.
Keep children and pets away
from plastic bags or packing
materials shipped with this
get help from other people
Needed for Setup
This machine presents
serious injury hazards
to untrained users. Read
through this entire manual to become familiar with
the controls and operations before starting the
machine!
Wear safety glasses during
the entire setup process!
HEAV Y LIFT!
Straining or crushing injury
may occur from improperly
lifting machine or some of
its parts. To reduce this risk,
The following are needed to complete the setup
process:
Description Qty
• Additional People ....................................... 1
and use a forklift (or other
lifting equipment) rated for
weight of this machine.
SUFFOCATION HAZARD!
machine. Discard immediately.
Model G0834 (Mfd. Since 12/17)
Unpacking
If items are damaged
call us immediately at (570) 546-9663.
Save all packaging materials until
-13-
Inventory
The following is a list of items shipped with your
machine. Before beginning setup, lay these items
out and inventory them.
If any non-proprietary parts are missing (e.g. a
nut or a washer), we will gladly replace them; or
for the sake of expediency, replacements can be
obtained at your local hardware store.
B
Inventory (Figures 8–10) Qty
A. Jointer ......................................................... 1
B. Control Panel Pedestal Assembly .............. 1
C. Fence Assembly ......................................... 1
D. Cutterhead Guard ....................................... 1
E. Push Blocks ................................................ 2
If you cannot find an item on this list, carefully check around/inside the machine and
packaging materials. Often, these items get
lost in packaging materials while unpacking or they are pre-installed at the factory.
Figure 8. Jointer assembly.
-14-
Model G0834 (Mfd. Since 12/17)
The unpainted surfaces of your machine are
coated with a heavy-duty rust preventative that
prevents corrosion during shipment and storage.
This rust preventative works extremely well, but it
will take a little time to clean.
Be patient and do a thorough job cleaning your
machine. The time you spend doing this now will
give you a better appreciation for the proper care
of your machine's unpainted surfaces.
There are many ways to remove this rust preventative, but the following steps work well in a wide
variety of situations. Always follow the manufacturer’s instructions with any cleaning product you
use and make sure you work in a well-ventilated
area to minimize exposure to toxic fumes.
Before cleaning, gather the following:
• Disposable rags
• Cleaner/degreaser (WD•40 works well)
• Safety glasses & disposable gloves
• Plastic paint scraper (optional)
Basic steps for removing rust preventative:
1.
2.
3.
4.
Many cleaning solvents
work in a well-ventilated
Avoid chlorine-based solvents, such as
Cleanup
Gasoline and petroleum
products have low flash
points and can explode
or cause fire if used to
clean machinery. Avoid
using these products
to clean machinery.
Put on safety glasses.
Coat the rust preventative with a liberal
amount of cleaner/degreaser, then let it soak
for 5–10 minutes.
Wipe off the surfaces. If your cleaner/degreas-
er is effective, the rust preventative will wipe
off easily. If you have a plastic paint scraper,
scrape off as much as you can first, then wipe
off the rest with the rag.
are toxic if inhaled. Only
area.
NOTICE
acetone or brake parts cleaner, that may
damage painted surfaces.
T23692—Orange Power Degreaser
A great product for removing the waxy shipping
grease from your machine during clean up.
Figure 11. T23692 Orange Power Degreaser.
Repeat Steps 2–3 as necessary until clean,
then coat all unpainted surfaces with a quality
metal protectant to prevent rust.
Model G0834 (Mfd. Since 12/17)
-15-
Site Considerations
Weight Load
Refer to the
of your machine. Make sure that the surface upon
which the machine is placed will bear the weight
of the machine, additional equipment that may be
installed on the machine, and the heaviest workpiece that will be used. Additionally, consider the
weight of the operator and any dynamic loading
that may occur when operating the machine.
Space Allocation
Consider the largest size of workpiece that will
be processed through this machine and provide
enough space around the machine for adequate
operator material handling or the installation of
auxiliary equipment. With permanent installations,
leave enough space around the machine to open
or remove doors/covers as required by the maintenance and service described in this manual.
See below for required space allocation.
Physical Environment
Extreme conditions for this type of machinery are
Place this machine near an existing power source.
other hazards. Make sure to leave enough space
Shadows, glare, or strobe effects that may distract
or impede the operator must be eliminated.
Machine Data Sheet for the weight
Children or untrained people
may be seriously injured by
this machine. Only install in an
access restricted location.
Working Clearance
Wall
30" Minimum
The physical environment where the machine is
operated is important for safe operation and longevity of machine components. For best results,
operate this machine in a dry environment that is
free from excessive moisture, hazardous chemicals, airborne abrasives, or extreme conditions.
generally those where the ambient temperature
range exceeds 41°–104°F; the relative humidity
range exceeds 20%–95% (non-condensing); or
the environment is subject to vibration, shocks,
or bumps.
Electrical Installation
Make sure all power cords are protected from
traffic, material handling, moisture, chemicals, or
around machine to disconnect power supply or
apply a lockout/tagout device, if required.
Lighting
Lighting around the machine must be adequate
enough that operations can be performed safely.
84"
39"
-16 -
Figure 12. Minimum working clearances.
Model G0834 (Mfd. Since 12/17)
Moving & Placing
Jointer
HEAV Y LIFT!
Straining or crushing injury
may occur from improperly
lifting machine or some of
its parts. To reduce this risk,
get help from other people
and use a forklift (or other
lifting equipment) rated for
weight of this machine.
DO NOT attempt to lift or move jointer without
using proper lifting equipment (such as forklift
or crane) or necessary assistance from other
people. Each piece of lifting equipment must be
rated for at least 1500 lbs. to support dynamic
loads that may be applied while lifting.
NOTICE
Make sure lifting straps do not touch
control panel pedestal in next step.
3. Attach lifting slings to infeed and outfeed
tables, as shown in Figure 13. Position slings
as close to base as possible and tighten table
locks to prevent damaging tables.
Lifting
Slings
Table Locks
Review the Power Supply section beginning on
Pag e 11, then prepare permanent location for the
jointer.
IMPORTANT: Make sure prepared location is
clean and level.
To move and place jointer:
1. Move jointer near its prepared location while
still inside shipping crate.
2. Remove top and sides of shipping crate, then
place small items aside in safe location.
IMPORTANT: To avoid damaging control
panel pedestal, secure it in upright position
prior to moving and placing jointer (refer
to Step 1 in Assembly on Page 18 for
instructions).
Figure 13. Lifting slings properly positioned.
4. Tension lifting slings with forklift to make sure
they stay in place, then unbolt jointer from
shipping pallet.
5. Raise jointer enough to just clear shipping
pallet and any floor obstacles and check
balance of load. Have your assistant carefully
steady jointer to prevent it from swinging.
— If load is not safely balanced, immediately
lower jointer and resolve issue before
attempting to lift it again.
6. With help to steady load, raise jointer and
move it to prepared location.
Note: In next step, use shims between base
and floor to avoid warping or cracking castiron base.
Model G0834 (Mfd. Since 12/17)
-17-
7. Lower jointer into position.
The machine must be fully assembled before it
can be operated. Before beginning the assembly
process, refer to
and gather
all
goes smoothly, first clean any
ered or coated in heavy-duty rust preventative (if
applicable).
Lifting heavy machinery
or parts without proper
assistance or equipment
IMPORTANT: Before jointer was shipped
from factory, infeed table was fully raised and
stop bolt was threaded up against bottom of
it to safely secure it during transit. You MUST
adjust position of infeed stop bolt before
attempting to lower infeed table.
Assembly
8. Loosen jam nut (see Figure 14) on infeed
stop bolt, then unthread stop bolt until table
can be lowered to
then adjust infeed stop bolt back against
infeed table casting and tighten jam nut.
Figure 14. Infeed table stop bolt set to stop
infeed table at
1
⁄8" on depth-of-cut scale,
Jam Nut
Stop Bolt
1
⁄8" maximum depth of cut.
may result in strains, back
injuries, crushing injuries,
or property damage.
Needed for Setup
listed items. To ensure the assembly process
parts that are cov-
To assemble jointer:
1. Secure control panel pedestal to jointer with
(4) M10-1.5 x 30 cap screws, (4) 10mm lock
washers, and (4) 10mm flat washers, as
shown in Figure 15.
NOTICE
NEVER force table handwheels if you feel
resistance. Check positions of stop bolts or
for obstructions.
-18-
x 4
Figure 15. Securing control panel pedestal.
Model G0834 (Mfd. Since 12/17)
2. Lift fence assembly over fence carriage, slip
sliding bushing into the fence carriage slot,
ensuring key fits snugly into key slot, as
shown in Figure 16.
Fence
5. Install cutterhead guard shaft into mounting
hole, as shown in Figure 19, then secure it
using lock knob.
Cutterhead Guard
Keyway
Slot
Key
Figure 16. Aligning fence assembly and fence
3. Secure sliding bushing with (1) M12-1.75 lock
nut and (1) 12mm flat washer, as shown in
Figure 17.
Sliding
Bushing
Figure 17. Securing sliding bushing.
4. Position and tighten fence tilt handle, as
shown in Figure 18.
Carriage
carriage.
Sliding
Bushing
Carriage Slot
Cutterhead
Lock Knob
Figure 19. Installing cutterhead guard.
Cutterhead guard is a critical safety feature
of this jointer. You MUST install and verify
its operation before using the jointer! Failure
to properly install this guard will greatly
increase risk of serious personal injury.
6. Move fence all the way to back of table, then
pull cutterhead guard back and let it go.
It should spring back over cutterhead and
contact fence.
— If cutterhead guard does not spring back
over cutterhead and contact fence, then
cutterhead guard tension must be adjusted (refer to Adjusting Cutterhead Guard
Tension on Page 44 for instructions).
7. Perform Setting Outfeed Table Height on
Page 37.
Guard Shaft
Fence Tilt
Handle
Figure 18. Positioning and tightening fence tilt
handle.
Model G0834 (Mfd. Since 12/17)
-19 -
Dust Collection
Once assembly is complete, test run the machine
to ensure it is properly connected to power and
safety components are functioning correctly.
If you find an unusual problem during the test run,
immediately stop the machine, disconnect it from
power, and fix the problem BEFORE operating the
machine again. The
table in the
SERVICE section of this manual can help.
DO NOT start machine until all preceding
setup instructions have been performed.
Operating an improperly set up machine
Serious injury or death can result from
DO NOT operate your jointer without an adequate dust collection system. This machine
creates substantial amounts of wood dust
while operating. Failure to use a dust collection system can result in short and long-term
respiratory illness.
Test Run
Troubleshooting
Recommended CFM at Dust Port: 400 CFM
Do not confuse this CFM recommendation with
the rating of the dust collector. To determine the
CFM at the dust port, you must consider these
variables: (1) CFM rating of the dust collector,
(2) hose type and length between the dust collector and the machine, (3) number of branches
or wyes, and (4) amount of other open lines
throughout the system. Explaining how to calculate these variables is beyond the scope of
this manual. Consult an expert or purchase a
good dust collection "how-to" book.
To connect a dust collection hose:
1. Fit 5" dust hose over dust port, as shown in
Figure 20, then secure it in place with hose
clamp.
The Test Run verifies that safety features stop
the machine when needed, and that the machine
operates properly prior to regular operation.
using this machine BEFORE understanding
its controls and related safety information.
DO NOT operate, or allow others to operate,
machine until the information is understood.
may result in malfunction or unexpected results that can lead to serious injury,
death, or machine/property damage.
Dust
Hose
Figure 20. Dust hose attached to dust port.
2. Tug hose to make sure it does not come off.
Note: A tight fit is necessary for proper
performance.
-20-
To test run machine:
1. Clear all setup tools away from machine.
Hose
Clamp
Model G0834 (Mfd. Since 12/17)
2. Push OFF button (see Figure 21).
Recommended
OFF Button
Power Lamp
Figure 21. Control panel components.
3. Connect machine to power source. Power lamp will illuminate (see Figure 21).
4. Twist OFF button clockwise until it pops
out (see Figure 22). This resets button so
machine will start.
I
S
W
T
T
ON Button
Adjustments
For your convenience, the adjustments listed
below have been performed at the factory and no
further setup is required to operate your machine.
However, because of the many variables involved
with shipping, we recommend that you at least
verify the following adjustments to ensure the best
possible results from your new machine.
Factory adjustments that should be verified:
• Outfeed Table Height (refer to Page 37).
• Depth Scale Calibration (refer to Page 38).
• Table Parallelism (refer to Page 39).
• Fence Stop Accuracy (refer to Page 43).
OFF Button
Figure 22. Resetting the OFF button.
5. Push ON button to turn machine ON. A cor-
rectly operating machine will run smoothly
with little or no vibration or rubbing noises.
6. Press OFF button to turn machine OFF.
7. WITHOUT resetting OFF button, press ON
button. Machine should not start.
— If machine does not start, the OFF
button safety feature is working
correctly. Congratulations! The Test Run is
complete.
— If machine does start (with OFF
button pushed in), immediately disconnect
power to machine. The OFF button safety
feature is not working correctly. This safety
feature must work properly before
proceeding with regular operations. Call
Tech Support for help.
Tightening Belts
The final step in the setup process must be done
after approximately 16 hours of operation. During
this first 16 hours, the belt will stretch and seat
into the pulley grooves. After this time, you must
re-tension the belt to avoid slippage and burn out.
Refer to Page 35 when you are ready to perform
this important adjustment.
Note: Pulleys and belt can get hot. This is a
normal condition. Allow them to cool before
making adjustments.
A small amount of black belt dust at the bottom
of the belt housing is normal during the life of the
machine and does not indicate a problem with the
machine or belt.
Model G0834 (Mfd. Since 12/17)
-21-
SECTION 4: OPERATIONS
To complete a typical operation with the
jointer
1.
2.
3.
4.
5.
6.
7.
8.
9. Stops jointer.
The purpose of this overview is to provide the novice machine operator with a basic understanding
of how the machine is used during operation, so
the
discussed later
in this manual
Due to the generic nature of this overview, it isnot intended to be an instructional guide. To learn
more about specific operations, read this entire
manual,
training from experienced
machine operators
outside of this manual by reading "how-to" books,
trade magazines, or websites.
To reduce your risk of
serious injury, read this
entire manual BEFORE
To reduce risk of eye injury from flying
Operation Overview
machine controls/components
are easier to understand.
seek additional
, and do additional research
using machine.
, the operator does the following:
Examines workpiece to verify it is safe and
suitable for cutting.
Adjusts fence for width of workpiece and
locks it in place.
Adjusts fence tilt, if necessary.
Adjusts infeed table height to set depth of cut
per pass.
Puts on safety glasses, respirator, and any
other required protective equipment.
Starts jointer.
Using push blocks as needed, holds work-
piece firmly against infeed table and fence,
and feeds workpiece into cutterhead at a
steady and controlled rate until entire length
of workpiece has been cut and it clears the
cutterhead on the outfeed table side.
chips or lung damage from breathing dust,
always wear safety glasses and a respirator
when operating this machine.
If you are not experienced with this type
of machine, WE STRONGLY RECOMMEND
that you seek additional training outside of
this manual. Read books/magazines or get
formal training before beginning any projects. Regardless of the content in this section, Grizzly Industrial will not be held liable
for accidents caused by lack of training.
-22-
Repeats cutting process described above
until desired results are achieved.
Model G0834 (Mfd. Since 12/17)
With Grain
Against Grain
CORRECT
INCORRECT
Follow these rules when choosing and jointing stock:
• DO NOT joint or surface plane stock that
Injury to the
occur if a knot becomes dislodged during the
• DO NOT joint or surface plane against the
• Jointing and surface planing with the
grain produces a better finish and is safer
Figure
If the grain changes direction along the
edge of the board, decrease the cutting depth
and make additional passes.
• Scrape all glue off the workpiece before
• Remove foreign objects from the work-
Wood stacked on a concrete or dirt
surface can have small pieces of concrete or
• Make sure all stock is sufficiently dried
on the cutters and poor cutting results. Excess
• Make sure your workpiece exceeds the
minimum dimension requirements shown
before processing it through the
jointer, or the workpiece may break or
kickback during the operation.
14" Min.
1
/2" Min.
3
/4" Min.
Stock Inspection
Stock Inspection &
Requirements
contains large or loose knots.
operator or damage to the workpiece can
cutting operation.
grain direction. Cutting against the grain
increases the likelihood of kickback, as well
as tear-out on the workpiece.
for the operator. Cutting with the grain is
described as feeding the stock on the jointer
so the grain points down and toward you as
viewed on the edge of the stock (see
below).
jointing. Glue deposits on the workpiece,
hard or soft, will gum up the cutterhead and
produce poor results.
piece. Make sure that any stock you process with the jointer is clean and free of dirt,
nails, staples, tiny rocks or any other foreign
objects that could damage the cutterhead.
These particles could also cause a spark as
they strike the cutterhead and create a fire
hazard.
Note:
stone pressed into the surface.
before jointing. Wood with a moisture content over 20% will cause unnecessary wear
moisture can also hasten rust and corrosion.
below,
Note:
Figure 23. Proper grain alignment with the
cutterhead.
• Only process natural wood fiber through your jointer. Your jointer is designed to
cut only natural wood stock. This machine
is NOT designed to cut metal, glass, stone,
tile, products with lead-based paint, or products that contain asbestos—cutting these
materials with a jointer may lead to injury.
Model G0834 (Mfd. Since 12/17)
14" Min.
3
/4" Min.
1
/2" Min.
14" Min.
1
/2" Min.
3
/4" Min.
Figure 24. Minimum stock dimensions for jointer.
-23-
Squaring Stock
Squaring stock involves four steps performed
—Concave face of
2.Surface Plane on a Thickness Planer—
Opposite face of workpiece is surface planed
3. Edge Joint on Jointer—Concave edge of
4. Rip Cut on a Table Saw—Jointed edge
Squaring stock means making it flat and parallel along both length and width, and making the
length and width perpendicular to one another.
flat with a thickness planer.
The purpose of squaring stock is to prepare it for
accurate cuts and construction later on.
A properly "squared up" workpiece is essential
for tasks such as accurate table saw cuts, glueups/laminations, cutting accurate bevels on a
bandsaw, and many other applications where
one surface of a workpiece is used to reference
another.
of workpiece is placed against a table saw
fence and opposite edge cut off.
-24-
Previously
Jointed
45
30
15
Edge
Model G0834 (Mfd. Since 12/17)
To surface plane on jointer:
1.
Stock Inspection &
2.
" per pass
3.
4.
5.
To ensure workpiece remains
stable during cut, concave sides of workpiece
6.
from cutterhead during the entire cut. Instead
safely reposition it on the outfeed side to continue supporting workpiece. Use push blocks
7.
When squaring up stock, cut opposite
side of workpiece with a planer instead of the
Surface Planing
Failure to use push blocks when surface
ing rotating cutterhead, which will cause
serious personal injury. ALWAYS use push
The purpose of surface planing (see example
Figures
face on a piece of stock to prepare it for thickness
planing on a planer.
below) on the jointer is to make one flat
planing could result in your hands contact-
blocks when surface planing on jointer!
NOTICE
If you are not experienced with a jointer,
set depth of cut to 0", and practice feeding
workpiece across tables as described. This
will help you prepare for actual operations.
Inspect stock to ensure it is safe and suitable
for the operation (see
Requirements section).
Set infeed table height to desired cutting
depth for each pass.
IMPORTANT: To minimize risk of kickback,
do not exceed a cutting depth of
when surface planing.
Set fence to 90˚.
Start jointer.
Place workpiece firmly against fence and
infeed table.
IMPORTANT:
must face toward table and fence.
Feed workpiece completely across cutter-
head while keeping it firmly against fence
and tables during the entire cut.
IMPORTANT: Keep hands at least 4" away
of allowing a hand to pass directly over cutterhead, lift it up and over cutterhead, and
1
⁄8
Removed
Surface
Figure 25. Example photo of a surface planing
operation.
Model G0834 (Mfd. Since 12/17)
whenever practical to further reduce risk of
accidental hand contact with cutterhead.
Repeat Step 6 until entire surface is flat.
Tip:
jointer to ensure boths sides are parallel.
-25-
Edge Jointing
To edge joint on jointer:
1.
Stock Inspection &
2.
" per pass.
3.
4.
5.
To ensure workpiece remains
stable during cut, concave sides of workpiece
6.
from cutterhead during the entire cut. Instead
safely reposition it on the outfeed side to continue supporting workpiece. Use push blocks
7.
When squaring up stock, cut opposite
edge of workpiece with a table saw instead
both edges of work-
E
produces a flat and true surface along the side of
a workpiece by removing uneven areas.
an
essential step for
or rough
stock and when preparing a workpiece for joinery
or finishing.
dge jointing (see example Figures below)
NOTICE
If you are not experienced with a jointer,
set depth of cut to 0", and practice feeding
workpiece across tables as described. This
will help you prepare for actual operations.
It is
squaring up warped
Inspect stock to ensure it is safe and suitable
for the operation (see
Requirements section).
Set infeed table height to desired cutting
depth for each pass.
Figure 26. Example photo of an edge jointing
Removed
Surface
operation.
IMPORTANT: To minimize risk of kickback,
do not exceed a cutting depth of
Set fence to 90˚.
Start jointer.
Place workpiece firmly against fence and
infeed table.
IMPORTANT:
must face toward table and fence.
Feed workpiece completely across cutter-
head while keeping it firmly against fence
and tables during the entire cut.
IMPORTANT: Keep hands at least 4" away
of allowing a hand to pass directly over cutterhead, lift it up and over cutterhead, and
whenever practical to further reduce risk of
accidental hand contact with cutterhead.
Repeat Step 6 until the entire edge is flat.
1
⁄8
-26-
Tip:
of the jointer—otherwise,
piece will not be parallel with each other.
Model G0834 (Mfd. Since 12/17)
Bevel Cutting
To bevel cut on jointer:
1.
Stock Inspection &
2.
Cutting depth for bevel cuts is
, depending on
3.
4.
5.
6.
When your leading hand gets within
4" of the cutterhead, lift it up and over cutterhead, and place push block on portion of the
workpiece once it is 4" past cutterhead. Now,
focus your pressure on outfeed end of the
workpiece while feeding, and repeat same
action with your trailing hand when it gets
within 4" of cutterhead. To help keep your
hands safe, DO NOT let them get closer than
4" from moving cutterhead at any time during
7.
Bevel cuts (see example Figures below) can be
made by setting the fence at the desired angle
and feeding the workpiece firmly along the fence
face, with the bottom inside corner firmly against
the table. The cutting process typically requires
multiple passes or cuts to bevel the entire edge
of a workpiece.
NOTICE
If you are not experienced with a jointer,
set depth of cut to 0", and practice feeding
workpiece across tables as described. This
will help you prepare for actual operations.
Inspect stock to ensure it is safe and suitable
for the operation (see
Requirements section).
Set infeed table height to cutting depth
desired for each pass.
IMPORTANT:
typically between 1⁄16" and 1⁄8"
hardness and width of stock.
Removed
Surface
Figure 27. Example photo of fence set up for a
bevel cut of 45°.
Set fence tilt to desired angle of cut.
Place workpiece against fence and infeed
table with concave side face down.
Start jointer.
With a push block in your leading hand, press
workpiece against table and fence with firm
pressure, and feed workpiece over cutterhead with a push block in your trailing hand.
Note:
Model G0834 (Mfd. Since 12/17)
operation!
Repeat cutting process, as necessary, until
you are satisfied with the results.
-27-
Rabbet Cutting
To rabbet cut on jointer:
1.
Stock Inspection &
2.
3
4.
5.
6.
To ensure workpiece remains
stable during cut, concave sides of workpiece
7.
from cutterhead during the entire cut. Instead
safely reposition it on the outfeed side to continue supporting workpiece. Use push blocks
8.
Step 7
The purpose of rabbet cutting is to remove a section of the workpiece edge (see example Figures
below
edge, the rabbet joints create a simple, yet strong
method of joining stock.
When cutterhead guard is removed,
). When combined with another rabbet cut
NOTICE
If you are not experienced with a jointer,
set depth of cut to 0", and practice feeding
workpiece across tables as described. This
will help you prepare for actual operations.
Inspect stock to ensure it is safe and suitable
for the operation (see
Requirements section).
attempting any other cut besides a rabbet
directly exposes operator to moving cutterhead. ALWAYS replace cutterhead guard
after rabbet cutting!
Removed
Surface
Set infeed table height to desired cutting
depth for each pass.
IMPORTANT: For safety reasons, cutting
depth should never exceed
. Remove cutterhead guard.
Set fence to 90˚ and near front of jointer,
so amount of exposed cutterhead in front of
fence matches size of desired rabbet.
Start jointer.
Place workpiece firmly against fence and
infeed table.
IMPORTANT:
must face toward table and fence.
Feed workpiece completely across cutter-
head while keeping it firmly against fence
and tables during entire cut.
1
⁄8" per pass.
Figure 28. Example photo of typical rabbet cut-
-28-
ting operation.
Rabbet Joints
IMPORTANT: Keep hands at least 4" away
of allowing a hand to pass directly over cutterhead, lift it up and over cutterhead, and
whenever practical to further reduce risk of
accidental hand contact with cutterhead.
Repeat
until rabbet is cut to depth.
Model G0834 (Mfd. Since 12/17)
SECTION 5: ACCESSORIES
Installing unapproved accessories may
order online atwww.grizzly.comor call1-800-523-4777
cause machine to malfunction, resulting in
serious personal injury or machine damage.
To reduce this risk, only install accessories
recommended for this machine by Grizzly.
NOTICE
Refer to our website or latest catalog for
additional recommended accessories.
H7354—Indexable Carbide Inserts, 10 Pk.
15 x 15 x 2.5mm replacement indexable carbide
inserts.
G0777—1.5 HP Ultra-Quiet Cyclone Dust Collector
Features a compact profile on a sturdy mobile
frame, a pleated filter system, an internal filtercleaning brush system, 880 CFM airflow, a builtin remote control switch, and a mobile 35-gallon
collection drum.
We've hand picked a selection of commonly used
dust collection components for the Model G0834.
W1008
W1318
D4218
Figure 32. Recommended dust collection
accessories.
Figure 30. H2993 4-Pc. Square Set.
Model G0834 (Mfd. Since 12/17)
-29-
SECTION 6: MAINTENANCE
To reduce risk of shock or
accidental startup, always
disconnect machine from
Schedule
power before adjustments,
maintenance, or service.
For optimum performance from this machine, this
maintenance schedule must be strictly followed.
Ongoing:
To maintain a low risk of injury and proper
machine operation, if you ever observe any of the
items below, shut down the machine immediately
and fix the problem before continuing operations:
• Loose mounting bolts.
• Dust or debris on and around machine.
• Dull or damaged cutterhead inserts.
• Unprotected cast-iron surfaces.
• Worn or damaged wires.
• Any other unsafe condition.
Cleaning &
Protecting
Cleaning the Model G0834 is relatively easy.
Vacuum excess wood chips and sawdust, and
wipe off the remaining dust with a dry cloth. If any
resin has built up, use a resin-dissolving cleaner
to remove it.
Protect the unpainted cast-iron surfaces on the
table by wiping the table clean after every use—
this ensures moisture from wood dust does not
remain on bare metal surfaces.
Keep tables rust-free with regular applications of
products like G96
Boeshield
®
T-9.
Recommended Metal Protectants
G5562—SLIPIT® 1 Qt. Gel
G5563—SLIPIT
G2871—Boeshield
G2870—Boeshield
H3788—G96
H3789—G96
®
Gun Treatment, SLIPIT®, or
®
12 Oz. Spray
®
T-9 12 Oz. Spray
®
®
Gun Treatment 12 Oz. Spray
®
Gun Treatment 4.5 Oz. Spray
T-9 4 Oz. Spray
Monthly Check
• V-belt tension, damage, or wear (Page 35).
• Clean/vacuum dust buildup from inside stand
and off of motor.
-30-
Figure 33. Recommended products for protect-
ing unpainted cast iron/steel parts on machinery.
Model G0834 (Mfd. Since 12/17)
Lubrication
Since all bearings are sealed and permanently
lubricated, simply leave them alone until they
need to be replaced. DO NOT lubricate them.
It is essential to clean components before lubricating them because dust and chips build up on
lubricated components and make them hard to
move. Simply adding more grease to them will not
yield smooth moving components.
Clean the components below with mineral spirits
or other oil/grease solvent cleaner and shop rags.
Fence & Carriage
Lube Type . . Model SB1365 or ISO 68 Equivalent
Lube Amount ..................................... As Needed
Lubrication Frequency ................................. Daily
Place one or two drops of oil on the fence pivot
points (see Figure 35) as needed. Before lubricat-
ing the fence carriage ways, clean them with mineral spirits. Apply a thin coat of oil along the length
of the ways (see Figure 36). Move the fence back
and forth to distribute the oil.
SB1365—South Bend Way Oil-ISO 68
Engineered for the high pressure exerted on
horizontal or vertical ways and slides. Protects
against rust and corrosion. Ensures stick-free,
smooth motion which maximizes finishes and
extends the life of your machine. Won’t gum up!
12 oz. AMGA#2 (ISO 68 Equivalent)
Figure 35. Fence lubrication locations.
Figure 36. Fence carriage slide lubrication
locations.
Figure 34. SB1365 Way Oil.
Model G0834 (Mfd. Since 12/17)
-31-
Review the troubleshooting and procedures in this section if a problem develops with your machine. If
Please
gather the serial number and manufacture date of your machine before calling.
SECTION 7: SERVICE
you need replacement parts or additional help with a procedure, call our Technical Support. Note:
Troubleshooting
Motor & Electrical
SymptomPossible CausePossible Solution
Machine does not
start or powersupply fuse/breaker
trips immediately
after startup.
Machine stalls or is
underpowered.
Machine has
vibration or noisy
operation.
1. OFF button depressed/at fault.
2. Incorrect power supply voltage or circuit
size.
3. Power supply circuit breaker tripped/fuse
blown.
4. Thermal overload relay has tripped.
5. Motor wires connected incorrectly.
6. Wiring open/has high resistance.
7. ON button at fault.
8. Start capacitor at fault.
9. Contactor not energized/has poor contacts.
10. Centrifugal switch at fault.
11. Motor at fault.
1. Workpiece material not suitable.
2. Feed rate too fast.
3. Excessive depth of cut.
4. Dull inserts.
5. Belts slipping or pulleys misaligned.
6. Dust collection blockage.
7. Motor overheated
8. Pulley slipping on shaft.
9. Run capacitor at fault.
10. Contactor not energized/has poor contacts.
11. Motor bearings at fault.
1. Motor or component loose.
2. Belts worn or loose.
3. Motor fan rubbing on fan cover.
4. Pulley loose.
6. Dull inserts.
7. Machine incorrectly resting on floor.
8. Cutterhead bearings at fault.
1. Rotate OFF button head to reset. Replace if at fault.
2. Ensure correct power supply voltage and circuit
size.
3. Ensure circuit is sized correctly and free of shorts.
Reset circuit breaker or replace fuse.
4. Reset; adjust trip load dial if necessary; replace.
5. Correct motor wiring connections.
6. Check/fix broken, disconnected, or corroded wires.
7. Replace ON button.
8. Test/replace if at fault.
9. Test all legs for power; replace.
10. Adjust centrifugal switch/contact points; replace if
necessary.
11. Test/repair/replace.
1. Ensure workpiece is suitable for jointing (Page 23).
1. Apply even downward pressure against workpiece
throughout entire travel along outfeed side during
cut.
2. Check/adjust table parallelism (Page 39).
3. Ensure workpiece is suitable for jointing (Page 23).
1. Square fence to table(s) (Page 43); lock fence.
2. Regrind/replace table.
3. Tighten/torque all inserts consistently when securing
(Page 34).
Model G0834 (Mfd. Since 12/17)
-33-
7. Remove Torx screw and insert, then carefully
This step is critical for achieving a
smooth finish with cutting operations. Dirt or
dust trapped under insert during installation
will slightly raise insert in cutterhead, which
Use low-pressure compressed air or
8.
used, replace insert with a new one. Always
9.
If too much oil is applied to the threads,
excess will attempt to squeeze out of threaded hole as you install insert and force it to
raise slightly, making it out of alignment.
The spiral cutterhead is equipped with 4-sided
indexable carbide inserts. Each insert can be
rotated and re-installed to use any one of its four
cutting edges. Therefore, if one cutting edge
becomes dull or damaged, simply rotate it 90˚ (as
shown below) to use a sharp cutting edge.
The inserts have a reference dot on one corner.
The position of the reference dot on installed
inserts can be used to track which edges are
sharp/unused and which edges are dull or damaged. Replace inserts once the reference dot
would be rotated back to its original position.
To rotate or replace spiral cutterhead insert:
1.
2.
3.
4.
make inserts accessible for removal.
Rotating/Replacing Cutterhead Inserts
Rotating/Replacing
5. Put on heavy leather gloves to protect fingers
and hands.
Cutterhead Inserts
Reference Dot
6. Carefully clean away all sawdust or debris
from top of insert, Torx screw, and surrounding area Figure 38).
Torx
Screw
Cutterhead
Insert
Figure 38. Location of cutterhead inserts and
Torx screws.
clean away all dust and debris from insert
and insert pocket in cutterhead.
facing outward. Make sure insert is properly
seated in cutterhead pocket before securing.
— If all four insert cutting edges have been
position reference dot in same position
when installing a new insert to aid in rotational sequencing.
Lubricate Torx screw threads with a small
amount of light machine oil, wipe excess off,
and torque screw to 48–50 inch/pounds.
Note:
-34-
Model G0834 (Mfd. Since 12/17)
Tensioning/
Replacing V-Belts
V-belts transfer power from motor to cutterhead.
To ensure efficient transfer of power to cutterhead,
make sure V-belts are always properly tensioned
and in good condition.
After approximately 16 hours of operation, V-belts will stretch and seat into pulley grooves. The V-belts need to be re-
nsioned after this initial break-in peri-
te
od to ensure optimum power transfer and
maximum overall life of the V-belts.
If the V-belts are worn, cracked, or damaged,
replace them. Always replace the V-belts with
a matched set, or belt tension may not be even
among both belts, resulting in sub-optimal power
transfer and premature belt failure.
Wrench or Socket 19mm ................................... 1
3. Check belt tension: Each belt is correctly
tensioned when there is approximately
deflection when it is pushed with moderate
pressure, as shown in Figure 40.
Cutterhead Pulley
Approximately
1
⁄4" Deflection
Motor Pulley
Figure 40. Correct belt deflection when properly
tensioned.
— If there is approximately
when V-belts are pushed with moderate
pressure, V-belts are properly tensioned
and no adjustment is necessary. Proceed
to Step 6.
— If there is not approximately
tion when V-belts are pushed with
moderate pressure, V-belts are not
properly tensioned. Proceed to Step 4.
1
⁄4" deflection
1
⁄4" deflec-
1
⁄4"
V-belts and pulleys will be hot after operation. Allow them to cool before handling.
1. DISCONNECT MACHINE FROM POWER!
2. Remove rear access panel and open
cutterhead pulley cover (see Figure 39).
Pulley
Cover
Access
Panel
Figure 39. Location of rear access panel.
Model G0834 (Mfd. Since 12/17)
4. Loosen hex nuts on motor tension rods
(see Figure 41).
Tension
Rods
Hex Nuts
(2 of 4)
Figure 41. Location of motor tension rods and
hex nuts.
-35-
5. Press down on motor until there is proper
Cutterhead
Pulley
Motor
Pulley
Alignment
tension on V-belts. While holding motor
down, tighten hex nuts on tension rods
(see Figure 41 on Page 35).
Checking/Adjusting
Pulley Alignment
6. Replace rear access panel and close
cutterhead pulley cover.
Replacing V-Belts
Items Needed Qty
New V-Belts ....................................................... 2
Wrench or Socket 19mm ................................... 1
V-belts and pulleys will be hot after operation. Allow them to cool before handling.
1. DISCONNECT MACHINE FROM POWER!
2. Remove rear access panel and open
cutterhead pulley cover.
3. Loosen hex nuts on motor tension rods
(see Figure 41 on Page 35).
Proper pulley alignment is important for optimum
power transfer and belt life. Pulley alignment is
adjusted by slightly repositioning the motor on the
motor mounting plate.
Wrench or Socket 19mm ................................... 1
To check and align pulleys:
1. DISCONNECT MACHINE FROM POWER!
2. Remove rear access panel and open pulley
cover.
3. Visually check alignment of both pulleys
to make sure they are aligned and V-belts
are straight up and down, as shown in
Figure 42).
4. Have another person lift motor as you remove
belts and replace them with new ones. It may
help to use a 2x4 as a lever to raise motor.
Make sure ribs of belt are seated in pulley
grooves.
5. Press down on motor until there is proper
tension on V-belts. While holding motor
down, tighten hex nuts on tension rods
(see Figure 41 on Page 35).
6. Check belt tension (refer to Step 3
of Tensioning V-Belts on Page 35 for
instructions).
7. Replace rear access motor cover and close
cutterhead pulley cover.
Figure 42. Pulleys aligned.
— If pulleys are aligned, no adjustment is
necessary.
— If pulleys are not aligned, proceed to
Step 4.
-36-
Model G0834 (Mfd. Since 12/17)
4. Loosen hex nuts on motor tension rods
The outfeed table height must be even with the
top of the cutterhead knives
tioned at top dead center
set too low, there will be snipe. If the outfeed table
is set too high, the workpiece will hit the edge of
the outfeed table during operation, increasing the
barely touch straightedge when cutterhead
is rotated back and forth with pulley, as
shown in Figure 46.
— If your outfeed table is correctly set, no
adjustments are necessary.
— If cutterhead insert lifts straightedge off
the table or it is below straightedge, then
outfeed table height must be reset.
Straightedge
Outfeed Infeed
To calibrate depth-of-cut scale:
1. DISCONNECT MACHINE FROM POWER!
2. Perform Setting Outfeed Table Height on
Page 37.
3. Place a straightedge across infeed and
outfeed tables.
4. Adjust infeed table until even with outfeed
table, as shown in Figure 47.
Straightedge
InfeedOutfeed
Figure 47. Infeed table even with outfeed table.
Figure 46. Using straightedge to check outfeed
table height.
6. Use outfeed table adjustment handwheel to
set outfeed table height so cutterhead insert
barely touches straightedge, as shown in
Figure 46.
7. Tighten outfeed table lock, and tighten
outfeed positive stop bolt and jam nut so
outfeed table will not move during operation.
8. Re-install cutterhead guard and fence
assembly, and close cutterhead pulley cover.
-38-
5. Precisely adjust scale pointer to "0", as
shown in Figure 48.
Scale
Pointer
Figure 48. Adjusting
Model G0834 (Mfd. Since 12/17)
scale pointer to "0
".
Checking/Adjusting
Table Parallelism
If the tables are not parallel with the cutterhead or
each other, then poor cutting results and kickback
can occur.
4. Place straightedge on outfeed table so it
hangs over cutterhead, rotate motor pulley so
straightedge is between inserts, then lower
outfeed table until straightedge just touches
cutterhead body, as shown in Figure 50.
Straightedge
Items Needed Qty
Additional Person .............................................. 1
3. Loosen outfeed table lock and positive stop
bolt jam nut (see Figure 49).
Outfeed Table Lock
Outfeed Table
Figure 50. Adjusting outfeed table even with
cutterhead body.
5. Place straightedge in positions shown in
Figure 51. In each position, straightedge
should touch cutterhead and sit flat on outfeed
table.
Black Lines Represent
Straightedge Positions
From Overhead View
Figure 51. Straightedge positions for verifying if
outfeed table is parallel with cutterhead.
Positive Stop Bolt
Jam Nut
Figure 49. Location of outfeed table lock,
positive stop bolt, and jam nut.
Model G0834 (Mfd. Since 12/17)
— If straightedge touches cutterhead body
and sits flat across outfeed table in each
position, then outfeed table is already
parallel with cutterhead. Perform Checking Infeed Table on Page 40.
— If straightedge does not touch cutterhead
and sit flat on outfeed table in any of the
positions, then outfeed table is not parallel
with cutterhead. Perform Adjusting Table Parallelism on Page 40.
-39-
checking infeed table
adjusting table parallelism
Checking Infeed Table
1. DISCONNECT MACHINE FROM POWER!
2. Complete all steps in Checking Outfeed
Table on Page 39.
3. Perform Setting Outfeed Table Height on
Page 37.
4. Rotate cutterhead so inserts will not interfere,
then place straightedge across infeed an
outfeed tables, and adjust infeed table so it
is even with the outfeed table, as shown in
Figure 52.
Straightedge
Outfeed TableInfeed Table
Figure 52. Infeed and outfeed tables set evenly.
Adjusting Table Parallelism
For safe and proper cutting results, tables must
be parallel to cutterhead. Adjusting them to be
parallel is a task of precision and patience, and
may take up to one hour to complete. Luckily, this
is considered a permanent adjustment and should
not need to be repeated for the life of the machine.
Due to the complex nature of this task, we recommend that you double check the current table
positions to make sure that they really need to be
adjusted before starting.
Each table has four eccentric bushings that sit
on top of the base and underneath the table that
allow the table to be adjusted parallel. These
eccentric bushings are locked in place by shaft
collars with set screws and adjust when these
shaft collars are removed.
The correct order for adjusting the table parallelism is to first adjust the outfeed table parallel with
the cutterhead, then adjust the infeed table parallel with the outfeed table.
5. Place straightedge in positions shown in
Figure 53. In each position, straightedge
should sit flat against both outfeed table and
infeed table.
Black Lines Represent
Straightedge Positions
from Overhead View
Figure 53. Straightedge positions for checking
infeed/outfeed table parallelism.
— If straightedge sits flat against infeed
and outfeed tables, then tables are
parallel. Replace cutterhead guard and
fence assembly, and close cutterhead
pulley cover.
When setting the outfeed table, all measurements
MUST be made from the cutterhead body—not
the inserts or the results may be skewed.
IMPORTANT: The following steps are intended
to be performed directly after the steps involved
in checking outfeed and infeed table parallelism.
DO NOT continue until you have performed those
steps.
To adjust table parallelism:
1. DISCONNECT MACHINE FROM POWER!
2. Complete all steps in Checking Outfeed
Table on Page 39 and Checking Infeed
Table on This Page.
3. Remove cutterhead guard lock and table
locks. (Cutterhead guard and fence assembly
should already be removed.)
— If straightedge does not sit flat against
infeed and outfeed tables in any of the
positions, perform Adjusting Table Parallelism on this page.
-40-
Model G0834 (Mfd. Since 12/17)
4. Remove front and rear table covers to
expose eccentric bushings, as shown in
Figures 54–55.
Front Table
Cover
5. Loosen set screw on each eccentric bushing
(see Figure 56).
Set Screw
(1 of 4)
Figure 54. Removing front table cover.
Front
Rear
Figure 55. Locations of front and rear eccentric
Eccentric
Bushings
Eccentric
Bushings
bushings.
Figure 56. Location of eccentric bushing set
screw.
6. Place straightedge on outfeed table so it
hangs over cutterhead, rotate motor pulley so
straightedge is between inserts, then lower
outfeed table until straightedge just touches
cutterhead body, as shown in Figure 57.
Straightedge
Outfeed Table
Figure 57. Adjusting outfeed table even with
cutterhead body.
Model G0834 (Mfd. Since 12/17)
-41-
7. Place straightedge in each position shown
in Figure 58, and adjust eccentric bushings under outfeed table so straightedge
touches cutterhead body while lying flat
across outfeed table.
11. Place straightedge in each position shown
in Figure 60, and adjust eccentric bushings
under infeed table so straightedge lies flat
against both tables.
Black Lines Represent
Straightedge Positions
From Overhead View
Figure 58. Straightedge positions for verifying if
outfeed table is parallel with cutterhead.
8. Repeat Step 7 as many times as necessary
until outfeed table is parallel with cutterhead.
9. Tighten set screws on each eccentric
bushing on outfeed table.
10. Place straightedge halfway across infeed and
outfeed table, and adjust infeed table even
with outfeed table, as shown in Figure 59.
Black Lines Represent
Straightedge Positions
from Overhead View
Figure 60. Straightedge positions for checking
infeed/outfeed table parallelism.
12. Repeat Step 10 as many times as necessary
until infeed table is parallel with outfeed table.
13. Tighten set screws on each eccentric
bushing on infeed table.
14. Re-install front and rear table covers, table
locks, and cutterhead lock, and close
cutterhead pulley cover.
Straightedge
Outfeed TableInfeed Table
Figure 59. Infeed and outfeed tables set evenly.
15. Perform Setting Outfeed Table Height on
Page 37.
-42-
Model G0834 (Mfd. Since 12/17)
Setting Fence Stops
4. Loosen jam nut on 45° inward positive stop
bolt and adjust stop bolt until fence is exactly
45° inward while resting on bolt .
The fence stops simplify the task of adjusting the
fence to 45˚ inward, 90˚, and 45˚ outward (135˚).
and position fence approximately 90° onto
positive stop bolt (see Figure 63).
Positive
Stop Bolt
Stop
Block
90°
Square
Positive
Stop Bolt
(1 of 2)
Figure 61. Fence set to 45° inward.
3. Place sliding bevel set to 45° inward against
fence and table, as shown in Figure 62.
Sliding
Bevel
Figure 63. Adjusting fence to 90°.
3. Place 90° square against fence and table.
4. Loosen jam nut on 90° positive stop bolt
and adjust stop bolt until fence is exactly 90°
while resting on bolt.
5. Verify angle with 90° square, as shown in
Figure 63, then retighten jam nut.
Figure 62. Adjusting fence to 45° inward.
Model G0834 (Mfd. Since 12/17)
-43-
Setting 45° Outward (135°)
1. DISCONNECT MACHINE FROM POWER!
2. Loosen fence tilt lock, rotate stop block
up, and position fence approximately 45°
outward (135°) onto positive stop bolt
(see Figure 64).
Stop
Block
Sliding
Bevel
Adjusting Cutterhead
Guard Tension
The cutterhead guard is a critical safety
feature of this jointer. You MUST install and
verify its operation before using the jointer!
Failure to properly install this guard will
greatly increase the risk of serious personal
injury.
To adjust cutterhead guard tension:
Positive
Stop Bolt
Figure 64. Adjusting fence 45° outward (135°).
3. Place sliding bevel set to 45° outward (135°)
against fence and table.
4. Loosen jam nut on 45° outward (135°)
positive stop bolt and adjust stop bolt until
fence is exactly 45° outward (135°) while
resting on bolt.
5. Verify angle with sliding bevel set to 45°
outward (135°), as shown in Figure 64, then
retighten jam nut.
1. DISCONNECT MACHINE FROM POWER!
2. Loosen lock knob (see Figure 65) that
secures cutterhead guard shaft.
Cutterhead Guard
Lock
Knob
Figure 65. Cutterhead guard lock knob location.
3. Make sure fence is out of way, then pull
cutterhead guard back and let it go. It should
spring back over cutterhead.
Cutterhead
Guard
Shaft
-44-
— If cutterhead guard does not return swiftly
toward fence, loosen lock knob, lift guard
so shaft clears hole, rotate guard clockwise, then re-install it and lock it in place.
4. Re-test and, if necessary, repeat Step 3 until
cutterhead guard has correct tension.
Model G0834 (Mfd. Since 12/17)
Wiring
SECTION 8: WIRING
These pages are current at the time of printing. However, in the spirit of improvement, we may make changes to the electrical systems of future machines. Study this section carefully. If there are differences between
your machine and what is shown in this section, call Technical Support at (570) 546-9663 for assistance
BEFORE making any changes to the wiring on your machine.
Wiring Safety Instructions
SHOCK HAZARD. Working on wiring that is con-
nected to a power source is extremely dangerous.
Touching electrified parts will result in personal
injury including but not limited to severe burns,
electrocution, or death. Disconnect the power
from the machine before servicing electrical components!
MODIFICATIONS. Modifying the wiring beyond
what is shown in the diagram may lead to unpredictable results, including serious injury or fire.
This includes the installation of unapproved aftermarket parts.
WIRE CONNECTIONS. All connections must
be tight to prevent wires from loosening during
machine operation. Double-check all wires disconnected or connected during any wiring task to
ensure tight connections.
CIRCUIT REQUIREMENTS. You MUST follow
the requirements at the beginning of this manual
when connecting your machine to a power source.
WIRE/COMPONENT DAMAGE. Damaged wires
or components increase the risk of serious personal injury, fire, or machine damage. If you notice
that any wires or components are damaged while
performing a wiring task, replace those wires or
components.
MOTOR WIRING. The motor wiring shown in
these diagrams is current at the time of printing
but may not match your machine. If you find this
to be the case, use the wiring diagram inside the
motor junction box.
CAPACITORS/INVERTERS. Some capacitors
and power inverters store an electrical charge for
up to 10 minutes after being disconnected from
the power source. To reduce the risk of being
shocked, wait at least this long before working on
capacitors.
EXPERIENCING DIFFICULTIES. If you are experiencing difficulties understanding the information
included in this section, contact our Technical
Support at (570) 546-9663.
The photos and diagrams
included in this section are
best viewed in color. You
can view these pages in
color at www.grizzly.com.
Model G0834 (Mfd. Since 12/17)
-45-
Electrical Components
Figure 66. Control panel.
-46-
Figure 67. Magnetic Switch (behind control panel).
Figure 68. Motor junction box.
READ ELECTRICAL SAFETY
ON PAGE 45!
Figure 69. Capacitors.
Model G0834 (Mfd. Since 12/17)
Wiring Diagram
Control Panel
(viewed from behind)
ON Button
NHD NLB22-E
AC 220 - 240V
1
2
Ground
Power Lamp
People
AD11-25/40
3
4
220V
Magnetic Switch
2T16T34T2
E-Stop Button
NHD NLB22-R
3
4
1
2
AC 220-240V
Electrical Pedestal
(viewed from behind)
A1
98
97
9695
24
26
27
28
NHD NTH-28
OL Relay
R
O
2T16T3
4T2
1L15L313NO
NHD C-35D
Contactor
3L2
Motor
Start Capacitor
300uF 300V
Start Capacitor
60uF 450VAC
R
14NO
A2
Ground
Ground
Ground
Hot
X
G
220 VAC
Model G0834 (Mfd. Since 12/17)
Motor Junction Box
Y
L6-30 PLUG
Hot
READ ELECTRICAL SAFETY
ON PAGE 45!
-47-
106
REF PART #DESCRIPTIONREF PART #DESCRIPTION
101 P0834101 FENCE120 P0834120 FENCE CARRIAGE
102 P0834102 ANGLE STUD 32MM X 82MM121 P0834121 STOP BLOCK
103 P0834103 TAPERED HANDLE M12-1.75122 P0834122 FLAT WASHER 8MM
104 P0834104 HEX NUT M12-1.75123 P0834123 HEX BOLT M8-1.25 X 25
105 P0834105 CLAMP124 P0834124 BUSHING 8.5MM X 12MM
106 P0834106 CAP SCREW M10-1.5 X 25125 P0834125 SET SCREW M8-1.25 X 12
107 P0834107 ADJUSTABLE HANDLE 110L, M10-1.5126 P0834126 SET SCREW M6-1 X 12
108 P0834108 FLAT WASHER 35MM127 P0834127 HEX BOLT M8-1.25 X 55
109 P0834109 STUD-DE M12 X 1.75128 P0834128 HEX NUT M8-1.25
110 P0834110 ROLL PIN 5 X 20129 P0834129 COLLAR
111 P0834111 HEX NUT M12-1.75130 P0834130 ECCENTRIC SHAFT
112 P0834112 SUPPORT BRACKET 131 P0834131 STUD-UDE M12.-1.75 X 20, M10-1.5 X 15, 80L
113 P0834113 HEX BOLT M8-1.25 X 20132 P0834132 TAPERED HANDLE M12-1.75
114 P0834114 HEX NUT M8-1.25133 P0834133 SLIDING BUSHING
115 P0834115 BRACKET (LEFT)134 P0834134 FLAT WASHER 12MM
116 P0834116 ROLL PIN 10 X 52135 P0834135 LOCK NUT M12-1.75
117 P0834117 BRACKET (RIGHT) 136 P0834136 FENCE KEY
118 P0834118 HEX BOLT M8-1.25 X 35137 P0834137 CAP SCREW M5-.8 X 14
119 P0834119 HEX NUT M8-1.25
105
104
103
102
SECTION 9: PARTS
Fence
132
110
111
109
116
115
113
112
123
127
114
122
128
124
121
118
130
125
120
126
131
119
117
108
107
133
129
136
137
134
135
101
-48-
BUY PARTS ONLINE AT GRIZZLY.COM !
Scan QR code to visit our Parts Store.
Model G0834 (Mfd. Since 12/17)
201
252
256
211
270
255
271
278
254
205
253
272
212
276
277
252
273
274
275
253
202
206
Table
204
203
226
208
207
210
209
227
229
230
231
232
228
243
233
234
236
244
245
235
237
252
238
239
240
257
246
258
247
260
248
269
259
261
263
264
265
266
267
268
249
250
251
262
270
283
284
271
278
279
285
272
286
276
277
273
274
275
287
282
281
280
217
216
218
219
215
223
220
213
214
225
222
221
253
224
Model G0834 (Mfd. Since 12/17)
BUY PARTS ONLINE AT GRIZZLY.COM !
Scan QR code to visit our Parts Store.
-49-
Table Parts List
REF PART #DESCRIPTIONREF PART #DESCRIPTION
201P0834201OUTFEED TABLE 246P0834246FRONT TABLE COVER
202P0834202OUTFEED TABLE LIP247P0834247HEX BOLT M8-1.25 X 12
203P0834203CAP SCREW M10-1.5 X 35248P0834248FLAT WASHER 8MM
204P0834204LOCK WASHER 10MM249P0834249POINTER
205P0834205TABLE SPINDLE 20 X 330MM250P0834250FLAT WASHER 6MM
206P0834206STOP PLATE251P0834251PHLP HD SCR M6-1 X 12
207P0834207SET SCREW M8-1.25 X 25252P0834252SLIDE STOP BLOCK 20 x 35
208P0834208HEX NUT M8-1.25253P0834253SET SCREW M6-1 X 12
209P0834209CAP SCREW M6-1 X 16254P0834254SHAFT GEAR
210P0834210FLAT WASHER 6MM255P0834255STOP BLOCK
211P0834211TABLE HEIGHT SPINDLE 20 X 470MM256P0834256KEY 5 X 5 X 30
212P0834212SMALL TABLE SUPPORT257P0834257SET SCREW M8-1.25 X 10
213P0834213INFEED TABLE LIP258P0834258WORM GEAR 46T
214P0834214INFEED TABLE 259P0834259DOUBLE-END WORM GEAR
215P0834215RABBETING ARM260P0834260 GEAR 24T
216P0834216CAP SCREW M10-1.5 X 30261P0834261KEY 4 X 4 X 16
217P0834217LOCK WASHER 10MM262P0834262FLAT WASHER 6MM
218P0834218CAP SCREW M6-1 X 10263P0834263HEX BOLT M6-1 X 12
219P0834219FLAT WASHER 6MM264P0834264BUSHING
220P0834220DUST DEFLECTOR 265P0834265 INT RETAINING RING 35MM
221P0834221CAP SCREW M5-.8 X 25266P0834266BALL BEARING 6202ZZ
222P0834222STOP BLOCK267P0834267FLAT WASHER 8MM
223P0834223MOUNTING BAR268P0834268HEX BOLT M8-1.25 X 12
224P0834224DEPTH OF CUT SCALE269P0834269WORM GEAR HOUSING (LEFT)
225P0834225NAMEPLATE RIVET 2 X 4270P0834270 CAP SCREW M6-1 X 10
226P0834226OUTFEED TABLE REAR COVER 271P0834271FLAT WASHER 6MM
227P0834227INFEED TABLE REAR COVER 272P0834272SHOULDER SCREW M10-1.5 X 25
228P0834228HEX BOLT M8-1.25 X 12273P0834273TABLE LOCK ROD SHAFT
229P0834229FLAT WASHER 8MM274P0834274TABLE LOCK ROD BLOCK
230P0834230CUTTERHEAD GUARD 275P0834275 ROLL PIN 8 X 40
231P0834231FLAT HD SCR M8-1.25 X 16276P0834276TABLE LOCK HOUSING
232P0834232GUARD WASHER 15MM277P0834277CAP SCREW M8-1.25 X 25
233P0834233SET SCREW M6-1 X 12278P0834278KNOB M10-1.5 X 16 6-LOBE
234P0834234ADAPTER BUSHING279P0834279 ECCENTRIC BUSHING
235P0834235SHAFT280P0834280FLAT HD SCR M16-2 X 1
236P0834236TORSION SPRING281P0834281SLIDING STOP BLOCK
237P0834237GUARD MOUNT282P0834282WORM GEAR HOUSING (RIGHT)
238P0834238CAP SCREW M10-1.5 X 35283P0834283CLAMPING BLOCK (OUTER)
239P0834239FLAT WASHER 10MM284P0834284CLAMP BLOCK (INNER)
240P0834240LOCK WASHER 10MM285P0834285FLAT WASHER 10MM
243P0834243KNOB M10-1.5 X 25 6-LOBE286P0834286 LOCK WASHER 10MM
244P0834244SHAFT COLLAR287P0834287HEX BOLT M10-1.5 X 50
245P0834245SET SCREW M6-1 X 12
-50-
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Model G0834 (Mfd. Since 12/17)
328
327
317
326
333
325
329
324
323
Cutterhead
319
321
320
318
322
316
311
332
334
309
308
312
313
304
310
REF PART #DESCRIPTIONREF PART #DESCRIPTION
301P0834301HEX BOLT M8-1.25 X 20318P0834318CARRIAGE MOUNT
302P0834302FENDER WASHER 8MM319P0834319HEX BOLT M10-1.5 X 35
303P0834303FRONT CUTTERHEAD BUSHING320P0834320FLAT WASHER 10MM
304P0834304FRONT BEARING SUPPORT321P0834321LOCK WASHER 10MM
305P0834305HEX BOLT M10-1.5 X 35322P0834322BALL BEARING 6206ZZ
306P0834306FLAT WASHER 10MM323P0834323REAR CUTTERHEAD BUSHING
307P0834307LOCK WASHER 10MM324P0834324CUTTERHEAD PULLEY
308P0834308BALL BEARING 6204ZZ325P0834325KEY 8 X 8 X 60
309P0834309FRONT BEARING COVER 326P0834326FENDER WASHER 10MM
310P0834310CAP SCREW M6-1 X 25327P0834327LOCK WASHER 10MM
311P0834311CUTTERHEAD 12" SPIRAL328P0834328HEX BOLT M10-1.5 X 20
312P0834312INDEXABLE INSERT 15 X 15 X 2.5MM329P0834329REAR CUTTERHEAD DOOR
313P0834313FLAT HD TORX T20 M6-1 X 15332P0834332TAP SCREW M4 X 10
316P0834316REAR BEARING SUPPORT333P0834333KNOB BOLT M5-.8 X 60
317P0834317CAP SCREW M6-1 X 25334P0834334LOCK NUT M5-.8
305
307
306
303
302
301
Model G0834 (Mfd. Since 12/17)
BUY PARTS ONLINE AT GRIZZLY.COM !
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-51-
Stand & Tools
475
450
466
453
451
473
474
448
452
467
449
457
454
435-4
459
455
461
456
435-1
435-3
458
458
435-2
460
468
469
470
471
472
476
401
462
463
446
447
443
402
444
409
408
407
465
464
406
445
403
404
410
438
405
414
437
418
417
416
436
435
423-1
413
439
423-6
423-9
423
412
411
440
441
423-2
423-10
425
426
415
431
423-3
423-7
424
419
442
430
434
433
432
423-4
423-8
423-11
427
429
428
422
421
420
-52-
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Model G0834 (Mfd. Since 12/17)
Stand & Tools Parts List
P0834423-10
P0834423-11
REFPART #DESCRIPTIONREF PART #DESCRIPTION
401P0834401CABINET435-1 P0834435-1 CONTACTOR NHD C-35D
402P0834402SET SCREW M8-1.25 X 12435-2 P0834435-2 STRAIN RELIEF TYPE-3 M16 X 1.5
403P0834403EXTENSION SPRING435-3 P0834435-3 OL RELAY NHD NTH-28 24-28A
404P0834404HEX NUT M10-1.5435-4 P0834435-4 MAGNETIC SWITCH BACK COVER
405P0834405KNURLED KNOB BOLT M10-1.5 X 48436P0834436PHLP HD SCR M5-.8 X 10
406P0834406MOTOR BRACKET437P0834437CONTROL PANEL FACEPLATE
407P0834407FLAT WASHER 10MM438P0834438PHLP HD SCR M5-.8 X 10
408P0834408LOCK WASHER 10MM439P0834439STOP BUTTON NHD NLB22-R
409P0834409CAP SCREW M8-1.25 X 12440P0834440POWER LIGHT PEOPLE AD11-25/40
410P0834410SET SCREW M8-1.25 X 12441P0834441START BUTTON NHD NLB22-E
411P0834411ELEVATION BOLT M10-1.5 X 80442P0834442ACORN NUT M5-.8
412P0834412FLAT WASHER 10MM443P0834443REAR ACCESS PANEL
413P0834413HEX NUT M10-1.5444P0834444BUTTON HD CAP SCR M6-1 X 10
414P0834414PLATE CONNECTING ROD (LEFT)445P0834445KNOB BOLT M5-.8 X 16 5-LOBE
415P0834415PLATE CONNECTING ROD (RIGHT)446P0834446FLAT WASHER 6MM
416P0834416TENSION ROD M12-1.75 X 85447P0834447HEX NUT M5-.8
417P0834417FLAT WASHER 12MM448P0834448DUST PORT 5"
418P0834418HEX NUT M12-1.75449P0834449BUTTON HD CAP SCR M6-1 X 10
419P0834419COLLAR450P0834450HEX NUT M12-1.75
420P0834420SET SCREW M6-1 X 8451P0834451FLAT WASHER 12MM
421P0834421MOTOR MOUNT PLATE452P0834452FOLDING HANDWHEEL HANDLE
422P0834422SET SCREW M6-1 X 12453P0834453ROLL PIN 4 X 10
423P0834423MOTOR 5HP 240V 1-PH 454P0834454HANDWHEEL TYPE-11 184D X 12B X M6
423-1P0834423-1 MOTOR FAN COVER455P0834455FLANGE SCREW M6-1 X 16
423-2P0834423-2 MOTOR FAN456P0834456BEARING SUPPORT
423-3P0834423-3 S CAPACITOR 300UF 300V 2-1/4" X 3-3/4"457P0834457FLAT HD SCR M6-1 X 8
423-4P0834423-4 R CAPACITOR 60UF 450V 2-1/4" X 5"458P0834458INT RETAINING RING 35MM
423-6P0834423-6 CAPACITOR BOX459P0834459BALL BEARING 6201ZZ
423-7P0834423-7 MOTOR JUNCTION BOX460P0834460SPIRAL GEAR SHAFT
423-8P0834423-8 CONTACT PLATE461P0834461KEY 4 X 4 X 20
423-9P0834423-9 CENTRIFUGAL SWITCH462P0834462LOCK COLLAR 14 X 428 X 15MM
423-10
423-11
424P0834424KEY 8 X 8 X 40465P0834465HEX NUT M10-1.5
425P0834425HEX BOLT M10-1.5 X 30466P0834466PUSH BLOCK
426P0834426FLAT WASHER 10.5 X 24 X 3467P0834467T-HANDLE WRENCH 4MM
427P0834427MOTOR PULLEY468P0834468WRENCH 12 X 14 OPEN-ENDS
428P0834428SET SCREW M10-1.5 X 12469P0834469WRENCH 17 X 19 OPEN-ENDS
429P0834429V-BELT A1194470P0834470HEX WRENCH 3MM
BALL BEARING 6204ZZ463P0834463SET SCREW M8-1.25 X 8
BALL BEARING 6206ZZ464P0834464HEX BOLT M10-1.5 X 130
Model G0834 (Mfd. Since 12/17)
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-53-
G0834
grizzly.com
DANGER!
ROTATING
CUTTERHEAD BELOW!
Do not operate machine
with guard removed!
Cutterhead contact will
cause serious personal
injury.
501
WARNING!WARNING!
KICKBACK HAZARD!
1. Ensure outfeed table is
even with knives.
2. Never exceed the
maximum depth of cut.
3. Do not stand directly
behind workpiece.
PUSH BLOCKS!
Push blocks minimize the
possibility of operator’s
hands contacting the
cutterhead while cutting.
ALWAYS USE
Labels & Cosmetics
MODEL G0834 12" x 84"JOINTER
w/SPRIRAL CUTTERHEAD
To reduce the risk of serious injury when using this machine:
1. Read and understand owner’s manual
before operating.
2. Always wear approved eye protection
and respirator.
3. Only plug power cord into a grounded
outlet.
4. Except when rabbeting, keep all guards
in place and in proper operating
condition. Always replace guard after
rabbeting.
5. Never cut workpieces smaller than 8"
long, 3/4" wide, or 1/2" thick.
6. Always use push blocks when face
planing.
7. Keep hands at least 4" away from
cutterhead.
8. Never cut deeper than 1/8" on a single
pass.
9. Be aware of "kickback" hazards and
how to prevent them.
WARNING!
Failure to keep hands clear
of cutterhead will result in
serious personal injury.
502
Cutterhead
exposed between
these lines.
Failure to keep hands clear
of cutterhead will result in
serious personal injury.
Specifications
Motor: 5 HP, 230V, Single-Phase, 60 Hz
Full-Load Current: 30A
Cutterhead: Spiral w/Indexable Inserts
Number of Inserts: 96
Replacement Inserts: H7354
Max Depth of Cut Per Pass: 1/8"
Max Rabbeting Depth: 3/8"
Cutterhead Speed: 4950 RPM
Cuts Per Minute: 39,600
Fence Tilt: 45º, 90º, 135º
Table Size: 12-3/4" x 84-1/4
"
Weight: 1080 lbs.
Date
S/N
Manufactured for Grizzly in China
10. Turn motor OFF and disconnect power
before changing inserts, adjusting
tables/fence, or servicing.
11. Tie back long hair, roll up sleeves, and
DO NOT wear loose clothing, gloves, or
jewelry.
12. Before starting, ensure tables and fence
are adjusted/secured properly and
cutterhead inserts are secure.
13. Do not joint boards with cracks, loose
knots, tramp metal, or any defects.
14. DO NOT use in wet locations or rain.
15. Always support workpiece against fence
and table when cutting.
16. Always feed workpiece against
cutterhead rotation. Never move
workpiece backward while feeding.
17. Prevent unauthorized use by children or
untrained users; restrict access or
disable machine when unattended.
503
504
512
511
WARNING!
To reduce risk of death
or serious injury, read
manual BEFORE using
machine.
To get a new manual,
call (800) 523-4777 or
go to www.grizzly.com.
510
513
505
509
INJURY/SHOCK
HAZARD!
Disconnect power
before adjustments,
maintenance, or
service.
WARNING!
INJURY HAZARD!
To reduce risk of short
and long-term injury,
wear safety glasses,
hearing protection, and
a respirator when using
this machine.
508
505
506
507
REF PART #DESCRIPTIONREF PART #DESCRIPTION
501P0834501MACHINE HAZARDS LABEL508P0834508GRIZZLY.COM LABEL
502P0834502CUTTERHEAD WARNING LABEL509P0834509TOUCH-UP PAINT, GRIZZLY GREEN
503P0834503MACHINE ID LABEL510P0834510INJURY/SHOCK HAZARD LABEL
504P0834504ELECTRICITY LABEL511P0834511READ MANUAL LABEL
505P0834505UP-DOWN LABEL512P0834512TOUCH-UP PAINT, GREY PUTTY
506P0834506GRIZZLY NAME PLATE (LARGE)513P0834513EYE/HEARING/LUNG WARNING LABEL
507P0834507MODEL NUMBER LABEL
Safety labels warn about machine hazards and ways to prevent injury. The owner of this machine
MUST maintain the original location and readability of the labels on the machine. If any label is
removed or becomes unreadable, REPLACE that label before using the machine again. Contact
Grizzly at (800) 523-4777 or www.grizzly.com to order new labels.
-54-
BUY PARTS ONLINE AT GRIZZLY.COM !
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Model G0834 (Mfd. Since 12/17)
WARRANTY CARD
Name _____________________________________________________________________________
Street _____________________________________________________________________________
City _______________________ State _________________________ Zip _____________________
Model # ____________________ Order # _______________________ Serial # __________________
The following information is given on a voluntary basis. It will be used for marketing purposes to help us develop
better products and services. Of course, all information is strictly confidential.
1. How did you learn about us?
____ Advertisement ____ Friend ____ Catalog
____ Card Deck ____ Website ____ Other:
2. Which of the following magazines do you subscribe to?
____ Cabinetmaker & FDM
____ Family Handyman
____ Hand Loader
____ Handy
____ Home Shop Machinist
____ Journal of Light Cont.
____ Live Steam
____ Model Airplane News
____ Old House Journal
____ Popular Mechanics
3. What is your annual household income?
____ $20,000-$29,000 ____ $30,000-$39,000 ____ $40,000-$49,000
____ $50,000-$59,000 ____ $60,000-$69,000 ____ $70,000+
CUT ALONG DOTTED LINE
4. What is your age group?
____ 20-29 ____ 30-39 ____ 40-49
____ 50-59 ____ 60-69 ____ 70+
5. How long have you been a woodworker/metalworker?
____ 0-2 Years ____ 2-8 Years ____ 8-20 Years ____ 20+ Years
6. How many of your machines or tools are Grizzly?
____ 0-2 ____ 3-5 ____ 6-9 ____ 10+
____ Popular Science
____ Popular Woodworking
____ Precision Shooter
____ Projects in Metal
____ RC Modeler
____ Rie
____ Shop Notes
____ Shotgun News
____ Today’s Homeowner
____ Wood
GRIZZLY INDUSTRIAL, INC.
P.O. BOX 2069
BELLINGHAM, WA 98227-2069
Send a Grizzly Catalog to a friend:
Name_______________________________
Street_______________________________
City______________State______Zip______
TAPE ALONG EDGES--PLEASE DO NOT STAPLE
WARRANTY & RETURNS
Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from
the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse,
negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole written warranty
and any and all warranties that may be implied by law, including any merchantability or fitness, for any particular purpose, are hereby limited to the duration of this written warranty. We do not warrant or represent
that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants.
In no event shall Grizzly’s liability under this warranty exceed the purchase price paid for the product and
any legal actions brought against Grizzly shall be tried in the State of Washington, County of Whatcom.
We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, special,
or consequential damages arising from the use of our products.
To take advantage of this warranty, contact us by mail or phone and give us all the details. We will then issue
you a “Return Number,’’ which must be clearly posted on the outside as well as the inside of the carton. We
will not accept any item back without this number. Proof of purchase must accompany the merchandise.
The manufacturers reserve the right to change specifications at any time because they constantly strive to
achieve better quality equipment. We make every effort to ensure that our products meet high quality and
durability standards and we hope you never need to use this warranty.
Please feel free to write or call us if you have any questions about the machine or the manual.
Thank you again for your business and continued support. We hope to serve you again soon.
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