Grizzly G0834 User Manual

MODEL G0834
12" X 84" JOINTER
w/PARALLELOGRAM BEDS
OWNER'S MANUAL
(For models manufactured since 12/17)
COPYRIGHT © FEBRUARY, 2018 BY GRIZZLY INDUSTRIAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
V1. 0 2.18
This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators.
Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.
The owner of this machine/tool is solely responsible for its safe use. This responsibility includes but is not limited to proper installation in a safe environment, personnel training and usage authorization, proper inspection and maintenance, manual availability and compre­hension, application of safety devices, cutting/sanding/grinding tool integrity, and the usage of personal protective equipment.
The manufacturer will not be held liable for injury or property damage from negligence, improper training, machine modifications or misuse.
Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
Lead from lead-based paints.
Crystalline silica from bricks, cement and other masonry products.
Arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: Work in a well ventilated area, and work with approved safety equip­ment, such as those dust masks that are specially designed to filter out microscopic particles.
Table of Contents
INTRODUCTION ............................................... 2
Contact Info.................................................... 2
Manual Accuracy ........................................... 2
Identification ................................................... 3
Controls & Components ................................. 4
Machine Data Sheet ...................................... 6
SECTION 1: SAFETY ....................................... 8
Safety Instructions for Machinery .................. 8
Additional Safety for Jointers ....................... 10
SECTION 2: POWER SUPPLY ...................... 11
SECTION 3: SETUP ....................................... 13
Needed for Setup ......................................... 13
Unpacking .................................................... 13
Inventory ...................................................... 14
Cleanup ........................................................ 15
Site Considerations ...................................... 16
Moving & Placing Jointer ............................. 17
Assembly ..................................................... 18
Dust Collection ............................................. 20
Test Run ...................................................... 20
Recommended Adjustments ........................ 21
Tightening Belts ........................................... 21
SECTION 4: OPERATIONS ........................... 22
Operation Overview ..................................... 22
Stock Inspection & Requirements................ 23
Squaring Stock............................................. 24
Surface Planing............................................ 25
Edge Jointing ............................................... 26
Bevel Cutting................................................ 27
Rabbet Cutting ............................................. 28
SECTION 5: ACCESSORIES ......................... 29
SECTION 6: MAINTENANCE ......................... 30
Schedule ...................................................... 30
Cleaning & Protecting .................................. 30
Lubrication ................................................... 31
SECTION 7: SERVICE ................................... 32
Troubleshooting ........................................... 32
Rotating/Replacing Cutterhead Inserts ........ 34
Tensioning/Replacing V-Belts ...................... 35
Checking/Adjusting Pulley Alignment .......... 36
Setting Outfeed Table Height ...................... 37
Calibrating Depth-of-Cut Scale .................... 38
Checking/Adjusting Table Parallelism ......... 39
Setting Fence Stops .................................... 43
Adjusting Cutterhead Guard Tension .......... 44
SECTION 8: WIRING ...................................... 45
Wiring Safety Instructions ............................ 45
Electrical Components ................................. 46
Wiring Diagram ............................................ 47
SECTION 9: PARTS ....................................... 48
Fence ........................................................... 48
Table ............................................................ 49
Cutterhead ................................................... 51
Stand & Tools .............................................. 52
Labels & Cosmetics ..................................... 54
WARRANTY & RETURNS ............................. 57
We stand behind our machines! If you have ques­tions or need help, contact us with the information below. Before contacting, make sure you get the
serial number
machine ID label. This will help us help you faster.
We want your feedback on this manual. What did you like about it? Where could it be improved? Please take a few minutes to give us feedback.
Email: manuals@grizzly.com
We are proud to provide a high-quality owner’s manual with your new machine!
We
instruc­tions, specifications, drawings, and photographs in this manual. Sometimes we make mistakes, but our policy of continuous improvement also means that
you receive is
slightly different than shown in the manual
If you find this to be the case, and the difference between the manual and machine leaves you confused or unsure about something
check our
website for an updated version. W
current
manuals and
on our web-
site at
Alternatively, you can call our Technical Support for help. Before calling, make sure you write down the
from the machine ID label (see below). This information is required for us to provide proper tech support, and it helps us determine if updated documenta­tion is available for your machine.

INTRODUCTION

Contact Info

and manufacture date from the
Grizzly Technical Support
1815 W. Battlefield Springfield, MO 65807 Phone: (570) 546-9663
Email: techsupport@grizzly.com
Grizzly Documentation Manager
P.O. Box 2069
Bellingham, WA 98227-2069

Manual Accuracy

made every effort to be exact with the
sometimes the machine
.
,
e post
manual updates for free
www.grizzly.com.
Manufacture Date and Serial Number
Manufacture Date
Serial Number
-2-
Model G0834 (Mfd. Since 12/17)

Identification

Become familiar with the names and locations of the controls and features shown below to better understand the instructions in this manual.
Outfeed
Table
Outfeed Table
Lock
Outfeed Table
Handwheel
Fence
Control
Panel
Cutterhead
Guard
Infeed
Table
Depth-of-Cut
Scale
Infeed Table
Lock
Infeed Table
Handwheel
Tilt Lock
Fence Tilt
Handle
Fence
Lock
5" Dust
Port
For Your Own Safety Read Instruction Manual Before Operating Jointer
a) Wear eye protection. b) Always keep cutterhead and drive guards in place and in proper operating condition. ALWAYS
replace cutterhead guard after rabbeting operations. c) Never make jointing or rabbeting cuts deeper than d) Always use hold-down or push blocks when jointing material narrower than 3" or planing
material thinner than 3". e) Never perform jointing, planing, or rabbeting cuts on pieces shorter than 14" in length.
Model G0834 (Mfd. Since 12/17)
1
8" or planing cuts deeper than 1⁄16".
-3-
Controls &
To reduce your risk of serious injury, read this entire manual BEFORE
Table Controls
Components
using machine.
Refer to Figures 1–6 and the following descrip­tions to become familiar with the basic controls and components of this machine. Understanding these items and how they work will help you understand the rest of the manual and stay safe when operating this machine.
Control Panel
D
H
D. Outfeed Table: Supports workpiece after it
E. Fence: Supports workpiece laterally as it
E
I
Figure 2. Location of main table controls.
passes over cutterhead. For safety purposes and optimum cutting results, the outfeed table must be properly adjusted so it is even with highest point of cutterhead insert rotation (aka TDC). Refer to Page 37 for more details.
moves across cutterhead; determines angle of cut when edge or bevel jointing.
F
G
H
J
A
Figure 1. Location of ON/OFF buttons.
A. OFF Button: Stops motor when pressed and
disables ON button. Remains depressed until manually reset. Reset by twisting OFF button clockwise until it springs outward.
B. Power Lamp: Illuminates when machine is
connected to power.
C. ON Button: Starts motor when pressed (only
if OFF button is not in depressed position).
B
C
F. Cutterhead Guard: Covers cutterhead
until pushed out of the way by workpiece during operation. When workpiece leaves cutterhead, guard springs back to its starting position.
G. Infeed Table: Supports workpiece before it
reaches cutterhead. Position of infeed table relative to cutterhead inserts determines depth of cut.
H. Table Locks: Tighten to secure position of
infeed and outfeed tables; loosen to allow vertical table movement with adjustment handwheels.
I. Outfeed Table Adjustment Handwheel:
Adjusts outfeed table position (when outfeed table lock and positive stop bolts are loosened).
J. Infeed Table Adjustment Handwheel:
Adjusts position of infeed table (when infeed table lock is loosened).
-4-
Model G0834 (Mfd. Since 12/17)
Fence Controls
K
Figure 3. Location of depth-of-cut scale
indicator.
K. Depth-of-Cut Scale: Indicates depth of cut
(per pass).
P
Figure 5. Location of fence controls.
N. Fence Tilt Handle: Tilts fence throughout
its range of motion from 45° inward to 45° outward (135°).
O. Fence Lock Lever: Tightens to secure fence
position along width of tables; loosens to allow lateral adjustment.
P. Fence Tilt Lock: Secures fence at any
position in available tilt range.
N
O
L
M
Figure 4. Location of positive stops bolts.
L. Infeed Positive Stop Bolt: Allows operator
to quickly adjust the infeed table to perform heavy or light cuts. It controls the bottom range of infeed table movement. A jam nut locks the positive stop bolt in position so it will not move during operation.
M. Outfeed Positive Stop Bolt: Adjusts the
outfeed table height. It controls the bottom range of outfeed table movement. A jam nut locks the positive stop bolt in position so it will not move during operation.
Q
S
Figure 6. Location of fence tilt locks.
Q. 90° Fence Tilt Stop: Stops fence at 90°.
R. 45° Outward Fence Tilt Stops: Stop fence
at 45° outward (135°).
S. 45° Inward Fence Tilt Stop: Stops fence at
45° inward.
Note: Even when fence is resting against
stops, fence tilt lock must be tightened before starting machine.
R
Model G0834 (Mfd. Since 12/17)
-5-

Machine Data Sheet

MACHINE DATA
SHEET
Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901
MODEL G0834 12" 5HP JOINTER WITH SPIRAL
CUTTERHEAD
Product Dimensions:
Weight............................................................................................................................................................ 1080 lbs.
Width (side-to-side) x Depth (front-to-back) x Height........................................................................... 84 x 39 x 47 in.
Footprint (Length x Width)..................................................................................................................... 41 x 19-1/2 in.
Shipping Dimensions:
Type.......................................................................................................................................................... Wood Crate
Content........................................................................................................................................................... Machine
Weight............................................................................................................................................................ 1278 lbs.
Length x Width x Height....................................................................................................................... 89 x 38 x 41 in.
Must Ship Upright................................................................................................................................................... Yes
Electrical:
Power Requirement........................................................................................................... 230V, Single-Phase, 60 Hz
Prewired Voltage.................................................................................................................................................. 230V
Full-Load Current Rating........................................................................................................................................ 19A
Minimum Circuit Size.............................................................................................................................................. 30A
Connection Type....................................................................................................................................... Cord & Plug
Power Cord Included.............................................................................................................................................. Yes
Power Cord Length................................................................................................................................................. 6 ft.
Power Cord Gauge......................................................................................................................................... 12 AWG
Plug Included.......................................................................................................................................................... Yes
Included Plug Type.............................................................................................................................................. L6-30
Switch Type............................................................................................ Control Panel w/Magnetic Switch Protection
Motors:
Main
Horsepower................................................................................................................................................ 5 HP
Phase............................................................................................................................................ Single-Phase
Amps............................................................................................................................................................ 19A
Speed................................................................................................................................................ 3450 RPM
Type................................................................................................................. TEFC Capacitor-Start Induction
Power Transfer ............................................................................................................................... V-Belt Drive
Bearings..................................................................................................... Shielded & Permanently Lubricated
Main Specifications:
Main Specifications
Jointer Size................................................................................................................................................ 12 in.
Bevel Jointing............................................................................................................................... 0–45 deg. L/R
Maximum Width of Cut.............................................................................................................................. 12 in.
Maximum Depth of Cut............................................................................................................................. 1/8 in.
Minimum Workpiece Length...................................................................................................................... 14 in.
Minimum Workpiece Thickness................................................................................................................ 1/2 in.
Maximum Rabbeting Depth...................................................................................................................... 3/8 in.
Number of Cuts Per Minute..................................................................................................................... 39,600
-6-
Model G0834 (Mfd. Since 12/17)
Fence Information
Fence Length............................................................................................................................................. 47 in.
Fence Width.......................................................................................................................................... 1-1/2 in.
Fence Height......................................................................................................................................... 5-3/8 in.
Fence Stops............................................................................................................................. 45, 90, 135 deg.
Cutterhead Information
Cutterhead Type........................................................................................................................................ Spiral
Cutterhead Diameter............................................................................................................................. 3-7/8 in.
Number of Cutter Spirals.................................................................................................................................. 8
Number of Indexable Cutters.......................................................................................................................... 96
Cutterhead Speed............................................................................................................................. 4950 RPM
Cutter Insert Information
Cutter Insert Type.................................................................................................................. Indexable Carbide
Cutter Insert Length.................................................................................................................................. 15mm
Cutter Insert Width.................................................................................................................................... 15mm
Cutter Insert Thickness............................................................................................................................ 2.5mm
Table Information
Table Length.............................................................................................................................................. 84 in.
Table Width......................................................................................................................................... 12-3/4 in.
Table Thickness.......................................................................................................................... 1-7/8–3-1/4 in.
Floor to Table Height........................................................................................................................... 32-1/8 in.
Table Adjustment Type..................................................................................................................... Handwheel
Table Movement Type.................................................................................................................. Parallelogram
Construction
Base..................................................................................................................................................... Cast Iron
Body Assembly.................................................................................................................................... Cast Iron
Cabinet................................................................................................................................................. Cast Iron
Fence Assembly.................................................................................................................................. Cast Iron
Guard......................................................................................................................................... Cast Aluminum
Table....................................................................................................................... Precision-Ground Cast Iron
Paint Type/Finish....................................................................................................................... Powder Coated
Other Information
Number of Dust Ports....................................................................................................................................... 1
Dust Port Size.............................................................................................................................................. 5 in.
Other Specifications:
Country of Origin ................................................................................................................................................ China
Warranty ........................................................................................................................................................... 1 Year
Approximate Assembly & Setup Time ........................................................................................................ 45 Minutes
Serial Number Location .................................................................................................. ID Label on Front of Cabinet
ISO 9001 Factory .................................................................................................................................................. Yes
Features:
Parallelogram Table Adjustment Handwheel Adjusted Tables with Depth Scale Pedestal-Mounted Switch for Easy Access Center-Mounted Fence with Angle Gauge Fence Stops at 45, 90, and 135 Degrees Spiral Cutterhead with 96 German-Made Indexable Carbide Inserts Precision-Ground Cast-Iron Tables Solid Cabinet Stand Rabbeting Table Green and Putty Powder-Coated Paint
Model G0834 (Mfd. Since 12/17)
-7-

SECTION 1: SAFETY

For Your Own Safety, Read Instruction
Manual Before Operating This Machine
The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words intended to convey the level of impor­tance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures. Always use common sense and good judgment.
Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury. It may also be used to alert against unsafe practices.
This symbol is used to alert the user to useful information about
NOTICE
proper operation of the machine.

Safety Instructions for Machinery

OWNER’S MANUAL. Read and understand this
owner’s manual BEFORE using machine.
TRAINED OPERATORS ONLY. Untrained oper­ators have a higher risk of being hurt or killed. Only allow trained/supervised people to use this machine. When machine is not being used, dis­connect power, remove switch keys, or lock-out machine to prevent unauthorized use—especially around children. Make your workshop kid proof!
DANGEROUS ENVIRONMENTS. Do not use machinery in areas that are wet, cluttered, or have poor lighting. Operating machinery in these areas greatly increases the risk of accidents and injury.
MENTAL ALERTNESS REQUIRED. Full mental alertness is required for safe operation of machin­ery. Never operate under the influence of drugs or alcohol, when tired, or when distracted.
ELECTRICAL EQUIPMENT INJURY RISKS. You can be shocked, burned, or killed by touching live electrical components or improperly grounded machinery. To reduce this risk, only allow qualified service personnel to do electrical installation or repair work, and always disconnect power before accessing or exposing electrical equipment.
DISCONNECT POWER FIRST. nect machine from power supply BEFORE making adjustments, changing tooling, or servicing machine. This prevents an injury risk from unintended startup or contact with live electrical components.
EYE PROTECTION. Always wear ANSI-approved safety glasses or a face shield when operating or observing machinery to reduce the risk of eye injury or blindness from flying particles. Everyday eyeglasses are NOT approved safety glasses.
Always discon-
-8-
Model G0834 (Mfd. Since 12/17)
WEARING PROPER APPAREL. Do not wear clothing, apparel or jewelry that can become entangled in moving parts. Always tie back or cover long hair. Wear non-slip footwear to reduce risk of slipping and losing control or accidentally contacting cutting tool or moving parts.
HAZARDOUS DUST. Dust created by machinery operations may cause cancer, birth defects, or long-term respiratory damage. Be aware of dust hazards associated with each workpiece mate­rial. Always wear a NIOSH-approved respirator to reduce your risk.
HEARING PROTECTION. Always wear hear­ing protection when operating or observing loud machinery. Extended exposure to this noise without hearing protection can cause permanent hearing loss.
REMOVE ADJUSTING TOOLS. Tools left on machinery can become dangerous projectiles upon startup. Never leave chuck keys, wrenches, or any other tools on machine. Always verify removal before starting!
USE CORRECT TOOL FOR THE JOB. Only use this tool for its intended purpose—do not force it or an attachment to do a job for which it was not designed. Never make unapproved modifica­tions—modifying tool or using it differently than intended may result in malfunction or mechanical failure that can lead to personal injury or death!
AWKWARD POSITIONS. Keep proper footing and balance at all times when operating machine. Do not overreach! Avoid awkward hand positions that make workpiece control difficult or increase the risk of accidental injury.
CHILDREN & BYSTANDERS. Keep children and bystanders at a safe distance from the work area. Stop using machine if they become a distraction.
GUARDS & COVERS. Guards and covers reduce accidental contact with moving parts or flying debris. Make sure they are properly installed, undamaged, and working correctly BEFORE operating machine.
FORCING MACHINERY. Do not force machine. It will do the job safer and better at the rate for which it was designed.
NEVER STAND ON MACHINE. Serious injury may occur if machine is tipped or if the cutting tool is unintentionally contacted.
STABLE MACHINE. Unexpected movement dur­ing operation greatly increases risk of injury or loss of control. Before starting, verify machine is stable and mobile base (if used) is locked.
USE RECOMMENDED ACCESSORIES. Consult this owner’s manual or the manufacturer for rec­ommended accessories. Using improper acces­sories will increase the risk of serious injury.
UNATTENDED OPERATION. To reduce the risk of accidental injury, turn machine OFF and ensure all moving parts completely stop before walking away. Never leave machine running while unattended.
MAINTAIN WITH CARE. Follow all maintenance instructions and lubrication schedules to keep machine in good working condition. A machine that is improperly maintained could malfunction, leading to serious personal injury or death.
DAMAGED PARTS. Regularly inspect machine for damaged, loose, or mis-adjusted parts—or any condition that could affect safe operation. Immediately repair/replace BEFORE operating machine. For your own safety, DO NOT operate machine with damaged parts!
MAINTAIN POWER CORDS. When disconnect­ing cord-connected machines from power, grab and pull the plug—NOT the cord. Pulling the cord may damage the wires inside. Do not handle cord/plug with wet hands. Avoid cord damage by keeping it away from heated surfaces, high traffic areas, harsh chemicals, and wet/damp locations.
EXPERIENCING DIFFICULTIES. If at any time you experience difficulties performing the intend­ed operation, stop using the machine! Contact our Technical Support at (570) 546-9663.
Model G0834 (Mfd. Since 12/17)
-9-

Additional Safety for Jointers

Serious cuts, amputation, entanglement, or death can occur from contact with rotating cutterhead or other moving components! Flying chips from cutting operations can cause blindness or eye injuries. Workpieces or inserts/knives thrown by cutterhead (kickback) can strike nearby operator or bystanders with deadly force. To reduce the risk of serious personal injury from these hazards, operator and bystanders MUST completely heed the hazards and warnings below.
KICKBACK. Occurs when workpiece is ejected
from machine at a high rate of speed. Kickback injuries occur from getting struck by workpiece or hands being pulled into cutterhead. To reduce the risk of kickback, only use proper workpieces, safe feeding techniques, and proper machine setup or maintenance.
GUARD REMOVAL. Operating jointer without guards unnecessarily exposes operator to knives/ inserts and other hazardous moving parts. Except when rabbeting, never operate jointer or allow it to be connected to power if any guards are removed. Turn jointer OFF and disconnect power before clearing any shavings or sawdust from around cut­terhead. After rabbeting or maintenance is com­plete, immediately replace all guards and ensure they are properly installed/adjusted before resum­ing regular operations.
DULL OR DAMAGED KNIVES/ INSERTS. Dull or damaged knives/inserts increase risk of kickback and cause poor workpiece finish. Only use sharp, undamaged knives/inserts.
OUTFEED TABLE ALIGNMENT. Setting outfeed table too high can cause workpiece to hit table or get stuck while feeding. Setting outfeed table too low may cause workpiece to rock or shift while feeding. Both of these results will increase risk of kickback. Always keep outfeed table even with knives/inserts at highest point during rotation.
INSPECTING STOCK. Impact injuries or kick­back may result from using improper workpieces. Thoroughly inspect and prepare workpiece before cutting. Verify workpiece is free of nails, staples, loose knots or other foreign material. Warped workpieces must be surface planed first with cupped side facing down.
MAXIMUM CUTTING DEPTH. To reduce risk of
1
kickback, never cut deeper than
8" per pass.
GRAIN DIRECTION. Jointing against the grain or end grain can increase risk of kickback. It also requires more cutting force, which produces chat­ter or excessive chip out. Always joint or surface plane WITH the grain.
CUTTING LIMITATIONS. Cutting workpieces that do not meet minimum dimension requirements can result in kickback or accidental contact with cutter­head. Never perform jointing, planing, or rabbeting
3
cuts on pieces smaller than 14" long,
1
2 " thick.
4" wide, or
PUSH BLOCKS. Push blocks reduce risk of acci­dental cutterhead contact with hands. Always use push blocks when planing materials less than 3" high or wide. Never pass your hands directly over cutterhead without a push block.
WORKPIECE SUPPORT. Poor workpiece sup­port or loss of workpiece control while feeding will increase risk of kickback or accidental contact with cutterhead. Support workpiece with fence continuously during operation. Support long stock with auxiliary tables if necessary.
FEED WORKPIECE PROPERLY. Kickback or accidental cutterhead contact may result if work­piece is fed into cutterhead the wrong way. Allow cutterhead to reach full speed before feeding. Never start jointer with workpiece touching cutter­head. Always feed workpiece from infeed side to outfeed side without stopping until cut is complete. Never move workpiece backwards while feeding.
SECURE KNIVES/INSERTS. Loose knives or improperly set inserts can be thrown from cutter­head with dangerous force. Always verify knives/ inserts are secure and properly adjusted before operation. Straight knives should never project
1
more than
8" (0.125") from cutterhead body.
-10 -
Model G0834 (Mfd. Since 12/17)

SECTION 2: POWER SUPPLY

Before installing the machine, consider the avail­ability and proximity of the required power supply circuit. If an existing circuit does not meet the requirements for this machine, a new circuit must be installed. To minimize the risk of electrocution, fire, or equipment damage, installation work and electrical wiring must be done by an electrician or qualified service personnel in accordance with all applicable codes and standards.
or equipment damage may occur if machine is not properly grounded and connected to power
The full-load current rating is the amperage a machine draws at 100% of the rated output power. On machines with multiple motors, this is the amperage drawn by the largest motor or sum of all motors and electrical devices that might operate at one time during normal operations.
The full-load current is not the maximum amount of amps that the machine will draw. If the machine is overloaded, it will draw additional amps beyond the full-load rating.
If the machine is overloaded for a sufficient length of time, damage, overheating, or fire may result— especially if connected to an undersized circuit. To reduce the risk of these hazards, avoid over­loading the machine during operation and make sure it is connected to a power supply circuit that meets the specified circuit requirements.
For your own safety and protection of
Note: Circuit requirements in this manual apply to
a dedicated circuit—where only one machine will be running on the circuit at a time. If machine will be connected to a shared circuit where multiple machines may be running at the same time, con­sult an electrician or qualified service personnel to ensure circuit is properly sized for safe operation.
This machine is prewired to operate on a power supply circuit that has a verified ground and meets the following requirements:
A power supply circuit includes all electrical equipment between the breaker box or fuse panel in the building and the machine. The power sup­ply circuit used for this machine must be sized to safely handle the full-load current drawn from the machine for an extended period of time. (If this machine is connected to a circuit protected by fuses, use a time delay fuse marked D.)
Availability
Electrocution, fire, shock,
supply.
Full-Load Current Rating
Circuit Requirements for 220V
Nominal Voltage .........208V, 220V, 230V, 2 4 0V
Cycle ..........................................................60 Hz
Phase ........................................... Single-Phase
Power Supply Circuit ......................... 30 Amps
Plug/Receptacle ...........................NEMA L6-30
Cord ........“ S”-Type, 3-Wire, 12 AWG, 3 00 VAC
Full-Load Current Rating at 220V ..... 19 Amps
Model G0834 (Mfd. Since 12/17)
property, consult an electrician if you are unsure about wiring practices or electrical codes in your area.
-11-
We do not recommend using an extension cord with this machine. cord, only use it if absolutely necessary and only on a temporary basis.
Extension cords cause voltage drop, which can damage electrical components and shorten motor life. Voltage drop increases as the extension cord size gets longer and the gauge size gets smaller (higher gauge numbers indicate smaller sizes).
Any extension cord used with this machine must be in good condition and contain a ground wire and matching plug/receptacle. Additionally, it must meet the following size requirements:
Improper connection of the equipment-grounding wire can result in a risk of electric shock. The wire with green insulation (with or without yellow stripes) is the equipment-grounding wire. If repair or replacement of the power cord or plug is nec­essary, do not connect the equipment-grounding wire to a live (current carrying) terminal.
Check with a qualified electrician or service per­sonnel if you do not understand these grounding requirements, or if you are in doubt about whether the tool is properly grounded. If you ever notice that a cord or plug is damaged or worn, discon­nect it from power, and immediately replace it with a new one.
Grounding Instructions
This machine MUST be grounded. In the event of certain malfunctions or breakdowns, grounding reduces the risk of electric shock by providing a path of least resistance for electric current.
The power cord and plug specified under “Circuit Requirements for 220V” has an equipment-grounding wire and a ground­ing prong. The plug must only be inserted into a matching receptacle (outlet) that is properly installed and grounded in accordance with all local codes and ordinances (see figure below).
No adapter should be used with plug. If
process. DO NOT connect to power until
on the previous page
L6-30 GROUNDED
LOCKING
RECEPTACLE
Grounding Prong
is Hooked
L6-30
LOCKING
PLUG
Serious injury could occur if you connect machine to power before completing setup
instructed later in this manual.
Current Carrying Prongs
Figure 7. Typical L6-30 plug and receptacle.
Serious injury could occur if you connect machine to power before completing setup process. DO NOT connect to power until instructed later in this manual.
plug does not fit available receptacle, or if machine must be reconnected for use on a different type of circuit, reconnection must be performed by an electrician or qualified service personnel, and it must comply with all local codes and ordinances.
-12-
Extension Cords
If you must use an extension
Minimum Gauge Size ...........................12 AWG
Maximum Length (Shorter is Better).......50 ft.
Model G0834 (Mfd. Since 12/17)

SECTION 3: SETUP

This machine was carefully packaged for safe transport. When unpacking, separate all enclosed items from packaging materials and inspect them for shipping damage.
,
please
IMPORTANT:
you are completely satisfied with the machine and have resolved any issues between Grizzly or the shipping agent. You MUST have the original pack-
aging to file a freight claim. It is also extremely helpful if you need to return your machine later.
Keep children and pets away from plastic bags or packing materials shipped with this
get help from other people

Needed for Setup

This machine presents serious injury hazards to untrained users. Read through this entire manu­al to become familiar with the controls and opera­tions before starting the machine!
Wear safety glasses during the entire setup process!
HEAV Y LIFT! Straining or crushing injury may occur from improperly lifting machine or some of its parts. To reduce this risk,
The following are needed to complete the setup process:
Description Qty
Additional People ....................................... 1
Safety Glasses .....................................1 Ea.
Leather Gloves ............................. 1 Pair Ea.
Cleaner/Degreaser (Page 15) .... As Needed
Disposable Shop Rags ............... As Needed
Lifting Equipment (Min. 1500 lb. Rating):
— Forklift or Hoist ....................................... 1
— Lifting Slings ........................................... 2
Wrenches or Sockets 19mm ...................... 1
Precision Level ........................................... 1
Phillips Screwdriver #2 ............................... 1
Straightedge 4' ........................................... 1
Dust Collection System .............................. 1
Dust Hose 5" .............................................. 1
Hose Clamps 5" ......................................... 2
and use a forklift (or other lifting equipment) rated for weight of this machine.
SUFFOCATION HAZARD!
machine. Discard immediately.
Model G0834 (Mfd. Since 12/17)

Unpacking

If items are damaged
call us immediately at (570) 546-9663.
Save all packaging materials until
-13-

Inventory

The following is a list of items shipped with your machine. Before beginning setup, lay these items out and inventory them.
If any non-proprietary parts are missing (e.g. a nut or a washer), we will gladly replace them; or for the sake of expediency, replacements can be obtained at your local hardware store.
B
Inventory (Figures 8–10) Qty
A. Jointer ......................................................... 1
B. Control Panel Pedestal Assembly .............. 1
C. Fence Assembly ......................................... 1
D. Cutterhead Guard ....................................... 1
E. Push Blocks ................................................ 2
F. Hardware Bag (Not Shown)
• Cap Screws M10-1.5 x 30 (Pedestal)...... 4
• Lock Washers 10mm (Pedestal) ............. 4
• Flat Washers 10mm (Pedestal) .............. 4
• Lock Nut M12-1.75 (Fence) ..................... 1
• Flat Washer 12mm (Fence) .................... 1
• Open-End Wrench 12/14mm .................. 1
• Open-End Wrench 17/19mm .................. 1
• Hex Wrenches 3, 4, 5, 8mm .......... 1 Each
• Torx Driver Bit T20 .................................. 2
• Torx L-Wrench T20 ................................. 2
• Flat Head Torx Screws T20 M6-1 x 15 ... 3
• Carbide Inserts 15 x 15 x 2.5mm ............ 5
A
Figure 9. Control panel pedestal assembly.
D
C
E
Figure 10. Additional crate contents.
NOTICE
If you cannot find an item on this list, care­fully check around/inside the machine and packaging materials. Often, these items get lost in packaging materials while unpack­ing or they are pre-installed at the factory.
Figure 8. Jointer assembly.
-14-
Model G0834 (Mfd. Since 12/17)
The unpainted surfaces of your machine are coated with a heavy-duty rust preventative that prevents corrosion during shipment and storage. This rust preventative works extremely well, but it will take a little time to clean.
Be patient and do a thorough job cleaning your machine. The time you spend doing this now will give you a better appreciation for the proper care of your machine's unpainted surfaces.
There are many ways to remove this rust preven­tative, but the following steps work well in a wide variety of situations. Always follow the manufac­turer’s instructions with any cleaning product you use and make sure you work in a well-ventilated area to minimize exposure to toxic fumes.
Before cleaning, gather the following:
Disposable rags
Cleaner/degreaser (WD•40 works well)
Safety glasses & disposable gloves
Plastic paint scraper (optional)
Basic steps for removing rust preventative:
1.
2.
3.
4.
Many cleaning solvents
work in a well-ventilated
Avoid chlorine-based solvents, such as

Cleanup

Gasoline and petroleum products have low flash points and can explode or cause fire if used to clean machinery. Avoid using these products to clean machinery.
Put on safety glasses.
Coat the rust preventative with a liberal
amount of cleaner/degreaser, then let it soak for 5–10 minutes.
Wipe off the surfaces. If your cleaner/degreas-
er is effective, the rust preventative will wipe off easily. If you have a plastic paint scraper, scrape off as much as you can first, then wipe off the rest with the rag.
are toxic if inhaled. Only
area.
NOTICE
acetone or brake parts cleaner, that may damage painted surfaces.
T23692—Orange Power Degreaser
A great product for removing the waxy shipping grease from your machine during clean up.
Figure 11. T23692 Orange Power Degreaser.
Repeat Steps 2–3 as necessary until clean,
then coat all unpainted surfaces with a quality metal protectant to prevent rust.
Model G0834 (Mfd. Since 12/17)
-15-

Site Considerations

Weight Load
Refer to the of your machine. Make sure that the surface upon which the machine is placed will bear the weight of the machine, additional equipment that may be installed on the machine, and the heaviest work­piece that will be used. Additionally, consider the weight of the operator and any dynamic loading that may occur when operating the machine.
Space Allocation
Consider the largest size of workpiece that will be processed through this machine and provide enough space around the machine for adequate operator material handling or the installation of auxiliary equipment. With permanent installations, leave enough space around the machine to open or remove doors/covers as required by the main­tenance and service described in this manual.
See below for required space allocation.
Physical Environment
Extreme conditions for this type of machinery are
Place this machine near an existing power source.
other hazards. Make sure to leave enough space
Shadows, glare, or strobe effects that may distract or impede the operator must be eliminated.
Machine Data Sheet for the weight
Children or untrained people may be seriously injured by this machine. Only install in an access restricted location.
Working Clearance
Wall
30" Minimum
The physical environment where the machine is operated is important for safe operation and lon­gevity of machine components. For best results, operate this machine in a dry environment that is free from excessive moisture, hazardous chemi­cals, airborne abrasives, or extreme conditions.
generally those where the ambient temperature range exceeds 41°–104°F; the relative humidity range exceeds 20%–95% (non-condensing); or the environment is subject to vibration, shocks, or bumps.
Electrical Installation
Make sure all power cords are protected from traffic, material handling, moisture, chemicals, or
around machine to disconnect power supply or apply a lockout/tagout device, if required.
Lighting
Lighting around the machine must be adequate enough that operations can be performed safely.
84"
39"
-16 -
Figure 12. Minimum working clearances.
Model G0834 (Mfd. Since 12/17)
Moving & Placing
Jointer
HEAV Y LIFT! Straining or crushing injury may occur from improperly lifting machine or some of its parts. To reduce this risk, get help from other people and use a forklift (or other lifting equipment) rated for weight of this machine.
DO NOT attempt to lift or move jointer without using proper lifting equipment (such as forklift or crane) or necessary assistance from other people. Each piece of lifting equipment must be rated for at least 1500 lbs. to support dynamic loads that may be applied while lifting.
NOTICE
Make sure lifting straps do not touch control panel pedestal in next step.
3. Attach lifting slings to infeed and outfeed
tables, as shown in Figure 13. Position slings as close to base as possible and tighten table locks to prevent damaging tables.
Lifting Slings
Table Locks
Review the Power Supply section beginning on Pag e 11, then prepare permanent location for the jointer.
IMPORTANT: Make sure prepared location is clean and level.
To move and place jointer:
1. Move jointer near its prepared location while
still inside shipping crate.
2. Remove top and sides of shipping crate, then place small items aside in safe location.
IMPORTANT: To avoid damaging control
panel pedestal, secure it in upright position prior to moving and placing jointer (refer to Step 1 in Assembly on Page 18 for instructions).
Figure 13. Lifting slings properly positioned.
4. Tension lifting slings with forklift to make sure
they stay in place, then unbolt jointer from shipping pallet.
5. Raise jointer enough to just clear shipping pallet and any floor obstacles and check balance of load. Have your assistant carefully steady jointer to prevent it from swinging.
— If load is not safely balanced, immediately
lower jointer and resolve issue before attempting to lift it again.
6. With help to steady load, raise jointer and move it to prepared location.
Note: In next step, use shims between base
and floor to avoid warping or cracking cast­iron base.
Model G0834 (Mfd. Since 12/17)
-17-
7. Lower jointer into position.
The machine must be fully assembled before it can be operated. Before beginning the assembly process, refer to
and gather all goes smoothly, first clean any ered or coated in heavy-duty rust preventative (if applicable).
Lifting heavy machinery or parts without proper assistance or equipment
IMPORTANT: Before jointer was shipped
from factory, infeed table was fully raised and stop bolt was threaded up against bottom of it to safely secure it during transit. You MUST adjust position of infeed stop bolt before attempting to lower infeed table.

Assembly

8. Loosen jam nut (see Figure 14) on infeed
stop bolt, then unthread stop bolt until table can be lowered to then adjust infeed stop bolt back against infeed table casting and tighten jam nut.
Figure 14. Infeed table stop bolt set to stop
infeed table at
1
8" on depth-of-cut scale,
Jam Nut
Stop Bolt
1
8" maximum depth of cut.
may result in strains, back injuries, crushing injuries, or property damage.
Needed for Setup
listed items. To ensure the assembly process
parts that are cov-
To assemble jointer:
1. Secure control panel pedestal to jointer with
(4) M10-1.5 x 30 cap screws, (4) 10mm lock washers, and (4) 10mm flat washers, as shown in Figure 15.
NOTICE
NEVER force table handwheels if you feel resistance. Check positions of stop bolts or for obstructions.
-18-
x 4
Figure 15. Securing control panel pedestal.
Model G0834 (Mfd. Since 12/17)
2. Lift fence assembly over fence carriage, slip sliding bushing into the fence carriage slot, ensuring key fits snugly into key slot, as shown in Figure 16.
Fence
5. Install cutterhead guard shaft into mounting hole, as shown in Figure 19, then secure it using lock knob.
Cutterhead Guard
Keyway
Slot
Key
Figure 16. Aligning fence assembly and fence
3. Secure sliding bushing with (1) M12-1.75 lock
nut and (1) 12mm flat washer, as shown in Figure 17.
Sliding
Bushing
Figure 17. Securing sliding bushing.
4. Position and tighten fence tilt handle, as
shown in Figure 18.
Carriage
carriage.
Sliding
Bushing
Carriage Slot
Cutterhead
Lock Knob
Figure 19. Installing cutterhead guard.
Cutterhead guard is a critical safety feature of this jointer. You MUST install and verify its operation before using the jointer! Failure to properly install this guard will greatly increase risk of serious personal injury.
6. Move fence all the way to back of table, then
pull cutterhead guard back and let it go. It should spring back over cutterhead and contact fence.
— If cutterhead guard does not spring back
over cutterhead and contact fence, then cutterhead guard tension must be adjust­ed (refer to Adjusting Cutterhead Guard
Tension on Page 44 for instructions).
7. Perform Setting Outfeed Table Height on Page 37.
Guard Shaft
Fence Tilt
Handle
Figure 18. Positioning and tightening fence tilt
handle.
Model G0834 (Mfd. Since 12/17)
-19 -

Dust Collection

Once assembly is complete, test run the machine to ensure it is properly connected to power and safety components are functioning correctly.
If you find an unusual problem during the test run, immediately stop the machine, disconnect it from power, and fix the problem BEFORE operating the machine again. The
table in the
SERVICE section of this manual can help.
DO NOT start machine until all preceding setup instructions have been performed. Operating an improperly set up machine
Serious injury or death can result from
DO NOT operate your jointer without an ade­quate dust collection system. This machine creates substantial amounts of wood dust while operating. Failure to use a dust collec­tion system can result in short and long-term respiratory illness.

Test Run

Troubleshooting
Recommended CFM at Dust Port: 400 CFM
Do not confuse this CFM recommendation with the rating of the dust collector. To determine the CFM at the dust port, you must consider these variables: (1) CFM rating of the dust collector, (2) hose type and length between the dust col­lector and the machine, (3) number of branches or wyes, and (4) amount of other open lines throughout the system. Explaining how to cal­culate these variables is beyond the scope of this manual. Consult an expert or purchase a good dust collection "how-to" book.
To connect a dust collection hose:
1. Fit 5" dust hose over dust port, as shown in Figure 20, then secure it in place with hose
clamp.
The Test Run verifies that safety features stop the machine when needed, and that the machine operates properly prior to regular operation.
using this machine BEFORE understanding its controls and related safety information. DO NOT operate, or allow others to operate, machine until the information is understood.
may result in malfunction or unexpect­ed results that can lead to serious injury, death, or machine/property damage.
Dust
Hose
Figure 20. Dust hose attached to dust port.
2. Tug hose to make sure it does not come off.
Note: A tight fit is necessary for proper
performance.
-20-
To test run machine:
1. Clear all setup tools away from machine.
Hose
Clamp
Model G0834 (Mfd. Since 12/17)
2. Push OFF button (see Figure 21).
Recommended
OFF Button
Power Lamp
Figure 21. Control panel components.
3. Connect machine to power source. Power lamp will illuminate (see Figure 21).
4. Twist OFF button clockwise until it pops
out (see Figure 22). This resets button so machine will start.
I
S
W
T
T
ON Button
Adjustments
For your convenience, the adjustments listed below have been performed at the factory and no further setup is required to operate your machine. However, because of the many variables involved with shipping, we recommend that you at least verify the following adjustments to ensure the best possible results from your new machine.
Factory adjustments that should be verified:
Outfeed Table Height (refer to Page 37).
Depth Scale Calibration (refer to Page 38).
Table Parallelism (refer to Page 39).
Fence Stop Accuracy (refer to Page 43).
OFF Button
Figure 22. Resetting the OFF button.
5. Push ON button to turn machine ON. A cor-
rectly operating machine will run smoothly with little or no vibration or rubbing noises.
6. Press OFF button to turn machine OFF.
7. WITHOUT resetting OFF button, press ON
button. Machine should not start.
— If machine does not start, the OFF
button safety feature is working correctly. Congratulations! The Test Run is complete.
— If machine does start (with OFF
button pushed in), immediately disconnect power to machine. The OFF button safety feature is not working correctly. This safety feature must work properly before proceeding with regular operations. Call Tech Support for help.

Tightening Belts

The final step in the setup process must be done after approximately 16 hours of operation. During this first 16 hours, the belt will stretch and seat into the pulley grooves. After this time, you must re-tension the belt to avoid slippage and burn out. Refer to Page 35 when you are ready to perform this important adjustment.
Note: Pulleys and belt can get hot. This is a normal condition. Allow them to cool before making adjustments.
A small amount of black belt dust at the bottom of the belt housing is normal during the life of the machine and does not indicate a problem with the machine or belt.
Model G0834 (Mfd. Since 12/17)
-21-

SECTION 4: OPERATIONS

To complete a typical operation with the jointer
1.
2.
3.
4.
5.
6.
7.
8.
9. Stops jointer.
The purpose of this overview is to provide the nov­ice machine operator with a basic understanding of how the machine is used during operation, so the
discussed later
in this manual
Due to the generic nature of this overview, it is not intended to be an instructional guide. To learn more about specific operations, read this entire manual,
training from experienced machine operators outside of this manual by reading "how-to" books, trade magazines, or websites.
To reduce your risk of serious injury, read this entire manual BEFORE
To reduce risk of eye injury from flying

Operation Overview

machine controls/components
are easier to understand.
seek additional
, and do additional research
using machine.
, the operator does the following:
Examines workpiece to verify it is safe and
suitable for cutting.
Adjusts fence for width of workpiece and
locks it in place.
Adjusts fence tilt, if necessary.
Adjusts infeed table height to set depth of cut
per pass.
Puts on safety glasses, respirator, and any
other required protective equipment.
Starts jointer.
Using push blocks as needed, holds work-
piece firmly against infeed table and fence, and feeds workpiece into cutterhead at a steady and controlled rate until entire length of workpiece has been cut and it clears the cutterhead on the outfeed table side.
chips or lung damage from breathing dust, always wear safety glasses and a respirator when operating this machine.
If you are not experienced with this type of machine, WE STRONGLY RECOMMEND that you seek additional training outside of this manual. Read books/magazines or get formal training before beginning any proj­ects. Regardless of the content in this sec­tion, Grizzly Industrial will not be held liable for accidents caused by lack of training.
-22-
Repeats cutting process described above
until desired results are achieved.
Model G0834 (Mfd. Since 12/17)
With Grain
Against Grain
CORRECT
INCORRECT
Follow these rules when choosing and joint­ing stock:
DO NOT joint or surface plane stock that
Injury to the
occur if a knot becomes dislodged during the
DO NOT joint or surface plane against the
Jointing and surface planing with the
grain produces a better finish and is safer
Figure
If the grain changes direction along the edge of the board, decrease the cutting depth and make additional passes.
Scrape all glue off the workpiece before
Remove foreign objects from the work-
Wood stacked on a concrete or dirt
surface can have small pieces of concrete or
Make sure all stock is sufficiently dried
on the cutters and poor cutting results. Excess
Make sure your workpiece exceeds the
minimum dimension requirements shown
before processing it through the jointer, or the workpiece may break or kickback during the operation.
14" Min.
1
/2" Min.
3
/4" Min.
Stock Inspection
Stock Inspection &
Requirements
contains large or loose knots.
operator or damage to the workpiece can
cutting operation.
grain direction. Cutting against the grain increases the likelihood of kickback, as well as tear-out on the workpiece.
for the operator. Cutting with the grain is described as feeding the stock on the jointer so the grain points down and toward you as viewed on the edge of the stock (see below).
jointing. Glue deposits on the workpiece, hard or soft, will gum up the cutterhead and produce poor results.
piece. Make sure that any stock you pro­cess with the jointer is clean and free of dirt, nails, staples, tiny rocks or any other foreign objects that could damage the cutterhead. These particles could also cause a spark as they strike the cutterhead and create a fire hazard.
Note:
stone pressed into the surface.
before jointing. Wood with a moisture con­tent over 20% will cause unnecessary wear
moisture can also hasten rust and corrosion.
below,
Note:
Figure 23. Proper grain alignment with the
cutterhead.
Only process natural wood fiber through your jointer. Your jointer is designed to cut only natural wood stock. This machine is NOT designed to cut metal, glass, stone, tile, products with lead-based paint, or prod­ucts that contain asbestos—cutting these materials with a jointer may lead to injury.
Model G0834 (Mfd. Since 12/17)
14" Min.
3
/4" Min.
1
/2" Min.
14" Min.
1
/2" Min.
3
/4" Min.
Figure 24. Minimum stock dimensions for jointer.
-23-

Squaring Stock

Squaring stock involves four steps performed
—Concave face of
2. Surface Plane on a Thickness Planer— Opposite face of workpiece is surface planed
3. Edge Joint on Jointer—Concave edge of
4. Rip Cut on a Table Saw—Jointed edge
Squaring stock means making it flat and paral­lel along both length and width, and making the length and width perpendicular to one another.
flat with a thickness planer.
The purpose of squaring stock is to prepare it for accurate cuts and construction later on.
A properly "squared up" workpiece is essential for tasks such as accurate table saw cuts, glue­ups/laminations, cutting accurate bevels on a bandsaw, and many other applications where one surface of a workpiece is used to reference another.
Items Needed Qty
Jointer ................................................................ 1
Planer ................................................................ 1
Table Saw .......................................................... 1
in the order below:
1. Surface Plane on Jointer
workpiece is surface planed flat with jointer.
Previously Surface
Planed Face
workpiece is jointed flat with jointer.
of workpiece is placed against a table saw fence and opposite edge cut off.
-24-
Previously
Jointed
45
30
15
Edge
Model G0834 (Mfd. Since 12/17)
To surface plane on jointer:
1. Stock Inspection &
2.
" per pass
3.
4.
5.
To ensure workpiece remains
stable during cut, concave sides of workpiece
6.
from cutterhead during the entire cut. Instead
safely reposition it on the outfeed side to con­tinue supporting workpiece. Use push blocks
7.
When squaring up stock, cut opposite
side of workpiece with a planer instead of the

Surface Planing

Failure to use push blocks when surface
ing rotating cutterhead, which will cause serious personal injury. ALWAYS use push
The purpose of surface planing (see example
Figures
face on a piece of stock to prepare it for thickness planing on a planer.
below) on the jointer is to make one flat
planing could result in your hands contact-
blocks when surface planing on jointer!
NOTICE
If you are not experienced with a jointer, set depth of cut to 0", and practice feeding workpiece across tables as described. This will help you prepare for actual operations.
Inspect stock to ensure it is safe and suitable
for the operation (see Requirements section).
Set infeed table height to desired cutting depth for each pass.
IMPORTANT: To minimize risk of kickback, do not exceed a cutting depth of when surface planing.
Set fence to 90˚.
Start jointer.
Place workpiece firmly against fence and
infeed table.
IMPORTANT:
must face toward table and fence.
Feed workpiece completely across cutter-
head while keeping it firmly against fence and tables during the entire cut.
IMPORTANT: Keep hands at least 4" away
of allowing a hand to pass directly over cut­terhead, lift it up and over cutterhead, and
1
8
Removed
Surface
Figure 25. Example photo of a surface planing
operation.
Model G0834 (Mfd. Since 12/17)
whenever practical to further reduce risk of accidental hand contact with cutterhead.
Repeat Step 6 until entire surface is flat.
Tip:
jointer to ensure boths sides are parallel.
-25-

Edge Jointing

To edge joint on jointer:
1. Stock Inspection &
2.
" per pass.
3.
4.
5.
To ensure workpiece remains
stable during cut, concave sides of workpiece
6.
from cutterhead during the entire cut. Instead
safely reposition it on the outfeed side to con­tinue supporting workpiece. Use push blocks
7.
When squaring up stock, cut opposite
edge of workpiece with a table saw instead
both edges of work-
E
pro­duces a flat and true surface along the side of a workpiece by removing uneven areas.
an
essential step for
or rough stock and when preparing a workpiece for joinery or finishing.
dge jointing (see example Figures below)
NOTICE
If you are not experienced with a jointer, set depth of cut to 0", and practice feeding workpiece across tables as described. This will help you prepare for actual operations.
It is
squaring up warped
Inspect stock to ensure it is safe and suitable
for the operation (see Requirements section).
Set infeed table height to desired cutting depth for each pass.
Figure 26. Example photo of an edge jointing
Removed
Surface
operation.
IMPORTANT: To minimize risk of kickback, do not exceed a cutting depth of
Set fence to 90˚.
Start jointer.
Place workpiece firmly against fence and
infeed table.
IMPORTANT:
must face toward table and fence.
Feed workpiece completely across cutter-
head while keeping it firmly against fence and tables during the entire cut.
IMPORTANT: Keep hands at least 4" away
of allowing a hand to pass directly over cut­terhead, lift it up and over cutterhead, and
whenever practical to further reduce risk of accidental hand contact with cutterhead.
Repeat Step 6 until the entire edge is flat.
1
8
-26-
Tip:
of the jointer—otherwise, piece will not be parallel with each other.
Model G0834 (Mfd. Since 12/17)

Bevel Cutting

To bevel cut on jointer:
1.
Stock Inspection &
2.
Cutting depth for bevel cuts is
, depending on
3.
4.
5.
6.
When your leading hand gets within 4" of the cutterhead, lift it up and over cutter­head, and place push block on portion of the workpiece once it is 4" past cutterhead. Now, focus your pressure on outfeed end of the workpiece while feeding, and repeat same action with your trailing hand when it gets within 4" of cutterhead. To help keep your hands safe, DO NOT let them get closer than 4" from moving cutterhead at any time during
7.
Bevel cuts (see example Figures below) can be made by setting the fence at the desired angle and feeding the workpiece firmly along the fence face, with the bottom inside corner firmly against the table. The cutting process typically requires multiple passes or cuts to bevel the entire edge of a workpiece.
NOTICE
If you are not experienced with a jointer, set depth of cut to 0", and practice feeding workpiece across tables as described. This will help you prepare for actual operations.
Inspect stock to ensure it is safe and suitable
for the operation (see Requirements section).
Set infeed table height to cutting depth
desired for each pass.
IMPORTANT:
typically between 1⁄16" and 1⁄8" hardness and width of stock.
Removed
Surface
Figure 27. Example photo of fence set up for a
bevel cut of 45°.
Set fence tilt to desired angle of cut.
Place workpiece against fence and infeed
table with concave side face down.
Start jointer.
With a push block in your leading hand, press
workpiece against table and fence with firm pressure, and feed workpiece over cutter­head with a push block in your trailing hand.
Note:
Model G0834 (Mfd. Since 12/17)
operation!
Repeat cutting process, as necessary, until
you are satisfied with the results.
-27-

Rabbet Cutting

To rabbet cut on jointer:
1. Stock Inspection &
2.
3
4.
5.
6.
To ensure workpiece remains
stable during cut, concave sides of workpiece
7.
from cutterhead during the entire cut. Instead
safely reposition it on the outfeed side to con­tinue supporting workpiece. Use push blocks
8.
Step 7
The purpose of rabbet cutting is to remove a sec­tion of the workpiece edge (see example Figures below edge, the rabbet joints create a simple, yet strong method of joining stock.
When cutterhead guard is removed,
). When combined with another rabbet cut
NOTICE
If you are not experienced with a jointer, set depth of cut to 0", and practice feeding workpiece across tables as described. This will help you prepare for actual operations.
Inspect stock to ensure it is safe and suitable
for the operation (see
Requirements section).
attempting any other cut besides a rabbet directly exposes operator to moving cutter­head. ALWAYS replace cutterhead guard after rabbet cutting!
Removed
Surface
Set infeed table height to desired cutting depth for each pass.
IMPORTANT: For safety reasons, cutting depth should never exceed
. Remove cutterhead guard.
Set fence to 90˚ and near front of jointer,
so amount of exposed cutterhead in front of fence matches size of desired rabbet.
Start jointer.
Place workpiece firmly against fence and
infeed table.
IMPORTANT:
must face toward table and fence.
Feed workpiece completely across cutter-
head while keeping it firmly against fence and tables during entire cut.
1
8" per pass.
Figure 28. Example photo of typical rabbet cut-
-28-
ting operation.
Rabbet Joints
IMPORTANT: Keep hands at least 4" away
of allowing a hand to pass directly over cut­terhead, lift it up and over cutterhead, and
whenever practical to further reduce risk of accidental hand contact with cutterhead.
Repeat
until rabbet is cut to depth.
Model G0834 (Mfd. Since 12/17)

SECTION 5: ACCESSORIES

Installing unapproved accessories may
order online at www.grizzly.com or call 1-800-523-4777
cause machine to malfunction, resulting in serious personal injury or machine damage. To reduce this risk, only install accessories recommended for this machine by Grizzly.
NOTICE
Refer to our website or latest catalog for additional recommended accessories.
H7354—Indexable Carbide Inserts, 10 Pk.
15 x 15 x 2.5mm replacement indexable carbide inserts.
G0777—1.5 HP Ultra-Quiet Cyclone Dust Collector
Features a compact profile on a sturdy mobile frame, a pleated filter system, an internal filter­cleaning brush system, 880 CFM airflow, a built­in remote control switch, and a mobile 35-gallon collection drum.
®
Figure 29. Shelix
H2993—4-Pc Machinist Square Set
2", 3", 4" & 6" finely ground stainless steel squares.
replacement indexable
carbide inserts.
Figure 31. G0777 Ultra-Quiet Cyclone
Dust Collector.
D4218—Black Flexible Hose 5" x 10' W1318—Wire Hose Clamp 5" W1008—Plastic Blast Gate 5"
We've hand picked a selection of commonly used dust collection components for the Model G0834.
W1008
W1318
D4218
Figure 32. Recommended dust collection
accessories.
Figure 30. H2993 4-Pc. Square Set.
Model G0834 (Mfd. Since 12/17)
-29-

SECTION 6: MAINTENANCE

To reduce risk of shock or accidental startup, always disconnect machine from

Schedule

power before adjustments, maintenance, or service.
For optimum performance from this machine, this maintenance schedule must be strictly followed.
Ongoing:
To maintain a low risk of injury and proper machine operation, if you ever observe any of the items below, shut down the machine immediately and fix the problem before continuing operations:
Loose mounting bolts.
Dust or debris on and around machine.
Dull or damaged cutterhead inserts.
Unprotected cast-iron surfaces.
Worn or damaged wires.
Any other unsafe condition.
Cleaning &
Protecting
Cleaning the Model G0834 is relatively easy. Vacuum excess wood chips and sawdust, and wipe off the remaining dust with a dry cloth. If any resin has built up, use a resin-dissolving cleaner to remove it.
Protect the unpainted cast-iron surfaces on the table by wiping the table clean after every use— this ensures moisture from wood dust does not remain on bare metal surfaces.
Keep tables rust-free with regular applications of products like G96 Boeshield
®
T-9.
Recommended Metal Protectants
G5562—SLIPIT® 1 Qt. Gel G5563—SLIPIT G2871—Boeshield G2870—Boeshield H3788—G96 H3789—G96
®
Gun Treatment, SLIPIT®, or
®
12 Oz. Spray
®
T-9 12 Oz. Spray
®
®
Gun Treatment 12 Oz. Spray
®
Gun Treatment 4.5 Oz. Spray
T-9 4 Oz. Spray
Monthly Check
V-belt tension, damage, or wear (Page 35).
Clean/vacuum dust buildup from inside stand and off of motor.
-30-
Figure 33. Recommended products for protect-
ing unpainted cast iron/steel parts on machinery.
Model G0834 (Mfd. Since 12/17)

Lubrication

Since all bearings are sealed and permanently lubricated, simply leave them alone until they need to be replaced. DO NOT lubricate them.
It is essential to clean components before lubri­cating them because dust and chips build up on lubricated components and make them hard to move. Simply adding more grease to them will not yield smooth moving components.
Clean the components below with mineral spirits or other oil/grease solvent cleaner and shop rags.
Fence & Carriage
Lube Type . . Model SB1365 or ISO 68 Equivalent
Lube Amount ..................................... As Needed
Lubrication Frequency ................................. Daily
Place one or two drops of oil on the fence pivot points (see Figure 35) as needed. Before lubricat- ing the fence carriage ways, clean them with min­eral spirits. Apply a thin coat of oil along the length of the ways (see Figure 36). Move the fence back and forth to distribute the oil.
SB1365—South Bend Way Oil-ISO 68
Engineered for the high pressure exerted on horizontal or vertical ways and slides. Protects against rust and corrosion. Ensures stick-free, smooth motion which maximizes finishes and extends the life of your machine. Won’t gum up! 12 oz. AMGA#2 (ISO 68 Equivalent)
Figure 35. Fence lubrication locations.
Figure 36. Fence carriage slide lubrication
locations.
Figure 34. SB1365 Way Oil.
Model G0834 (Mfd. Since 12/17)
-31-
Review the troubleshooting and procedures in this section if a problem develops with your machine. If
Please
gather the serial number and manufacture date of your machine before calling.

SECTION 7: SERVICE

you need replacement parts or additional help with a procedure, call our Technical Support. Note:

Troubleshooting

Motor & Electrical
Symptom Possible Cause Possible Solution
Machine does not start or power­supply fuse/breaker trips immediately after startup.
Machine stalls or is underpowered.
Machine has vibration or noisy operation.
1. OFF button depressed/at fault.
2. Incorrect power supply voltage or circuit size.
3. Power supply circuit breaker tripped/fuse blown.
4. Thermal overload relay has tripped.
5. Motor wires connected incorrectly.
6. Wiring open/has high resistance.
7. ON button at fault.
8. Start capacitor at fault.
9. Contactor not energized/has poor contacts.
10. Centrifugal switch at fault.
11. Motor at fault.
1. Workpiece material not suitable.
2. Feed rate too fast.
3. Excessive depth of cut.
4. Dull inserts.
5. Belts slipping or pulleys misaligned.
6. Dust collection blockage.
7. Motor overheated
8. Pulley slipping on shaft.
9. Run capacitor at fault.
10. Contactor not energized/has poor contacts.
11. Motor bearings at fault.
1. Motor or component loose.
2. Belts worn or loose.
3. Motor fan rubbing on fan cover.
4. Pulley loose.
6. Dull inserts.
7. Machine incorrectly resting on floor.
8. Cutterhead bearings at fault.
1. Rotate OFF button head to reset. Replace if at fault.
2. Ensure correct power supply voltage and circuit size.
3. Ensure circuit is sized correctly and free of shorts. Reset circuit breaker or replace fuse.
4. Reset; adjust trip load dial if necessary; replace.
5. Correct motor wiring connections.
6. Check/fix broken, disconnected, or corroded wires.
7. Replace ON button.
8. Test/replace if at fault.
9. Test all legs for power; replace.
10. Adjust centrifugal switch/contact points; replace if necessary.
11. Test/repair/replace.
1. Ensure workpiece is suitable for jointing (Page 23).
2. Reduce feed rate.
3. Reduce depth of cut.
4. Rotate/replace inserts (Page 34).
5. Tension/replace belts (Page 35); ensure pulleys are aligned (Page 36).
6. Clear blockages, seal leaks, use smooth wall duct, eliminate bends, close other branches.
7. Clean motor, let cool, and reduce workload.
8. Tighten/replace loose pulley/shaft (Page 36), replace shaft key; tighten pulley set screw.
9. Test/repair/replace.
10. Test all legs for power; replace.
11. Test/repair/replace.
1. Inspect/replace damaged bolts/nuts, and re-tighten with thread-locking fluid.
2. Inspect/tension or replace belts (Page 35).
3. Fix/replace fan cover; replace loose/damaged fan.
4. Re-align/replace shaft, pulley, set screw, and key (Page 36). Relocate/shim machine.
6. Rotate/replace inserts (Page 34).
7. Relocate/shim machine.
8. Replace bearings/re-align cutterhead.
-32-
Model G0834 (Mfd. Since 12/17)
Operations
Symptom Possible Cause Possible Solution
Tables are hard to adjust.
Excessive snipe (gouge in end of board that is uneven with rest of cut).
1. Table lock is engaged/partially engaged.
2. Table stop bolts blocking movement.
1. Outfeed table is set too low.
2. Operator pushing down too much on trailing end (infeed side) of workpiece as it leaves cutterhead.
1. Completely loosen table locks (Page 4).
2. Loosen/reset table stop bolts (Page 5).
1. Align outfeed table with cutterhead inserts at top dead center (Page 37).
2. Focus pressure against outfeed table while cutting, but avoid excessive pressure against trailing end of workpiece.
Workpiece stops in middle of cut.
Workpiece chipping, tear-out, indentations, or overall rough cuts.
Fuzzy grain left in workpiece.
Long lines or ridges that run along the length of the board.
Uneven cutter marks, wavy surface, or chatter marks across face of workpiece.
Glossy surface; scorching or burn marks on workpiece.
Workpiece is concave or convex along its length after jointing.
Workpiece edges not square; tapered cut produced.
1. Outfeed table set too high. 1. Align outfeed table with cutterhead inserts at top dead center (Page 37).
1. Workpiece not suitable for jointing.
2. Operator not feeding workpiece to cut
"with" the grain.
3. Feed rate too fast.
4. Excessive depth of cut.
5. Dull inserts.
6. Dust collection problems.
1. Wood has high moisture content.
2. Dull inserts.
1. Nicked or chipped inserts.
2. Loose or incorrectly installed insert(s).
3. Dirt or debris under inserts.
1. Excessive feed rate.
2. Inserts not consistently tightened/torqued.
3. Dirt or debris under inserts.
1. Dull inserts.
2. Feed rate too slow.
1. Workpiece not fed with even pressure
against outfeed table during cut.
2. Tables are not parallel with cutterhead and
each other.
3. Workpiece excessively bowed or warped,
not suitable for jointing.
1. Fence not square to table(s); fence tilt
unlocked.
2. Warped infeed or outfeed table.
3. Inserts not consistently tightened/torqued.
1. Ensure workpiece is suitable for jointing (Page 23).
2. Turn the workpiece 180° before feeding again.
3. Reduce feed rate.
4. Reduce depth of cut.
5. Rotate/replace inserts (Page 34).
6. Clear blockages, seal leaks, move machine closer to dust collector, upgrade dust collector.
1. Ensure wood moisture content is less than 20%. Allow to dry if necessary.
2. Rotate/replace inserts (Page 34).
1. Rotate/replace inserts (Page 34).
2. Remove/replace insert(s) and install properly (Page 34).
3. Remove inserts, properly clean mounting pocket and re-install (Page 34).
1. Reduce feed rate.
2. Tighten/torque all inserts consistently when securing (Page 34).
3. Remove inserts, properly clean mounting pocket and re-install (Page 34).
1. Rotate/replace inserts (Page 34).
2. Increase feed rate.
1. Apply even downward pressure against workpiece throughout entire travel along outfeed side during cut.
2. Check/adjust table parallelism (Page 39).
3. Ensure workpiece is suitable for jointing (Page 23).
1. Square fence to table(s) (Page 43); lock fence.
2. Regrind/replace table.
3. Tighten/torque all inserts consistently when securing (Page 34).
Model G0834 (Mfd. Since 12/17)
-33-
7. Remove Torx screw and insert, then carefully
This step is critical for achieving a smooth finish with cutting operations. Dirt or dust trapped under insert during installation will slightly raise insert in cutterhead, which
Use low-pressure compressed air or
8.
used, replace insert with a new one. Always
9.
If too much oil is applied to the threads, excess will attempt to squeeze out of thread­ed hole as you install insert and force it to raise slightly, making it out of alignment.
The spiral cutterhead is equipped with 4-sided indexable carbide inserts. Each insert can be rotated and re-installed to use any one of its four cutting edges. Therefore, if one cutting edge becomes dull or damaged, simply rotate it 90˚ (as shown below) to use a sharp cutting edge.
The inserts have a reference dot on one corner. The position of the reference dot on installed inserts can be used to track which edges are sharp/unused and which edges are dull or dam­aged. Replace inserts once the reference dot would be rotated back to its original position.
To rotate or replace spiral cutterhead insert:
1.
2.
3.
4.
make inserts accessible for removal.

Rotating/Replacing Cutterhead Inserts

Rotating/Replacing
5. Put on heavy leather gloves to protect fingers
and hands.
Cutterhead Inserts
Reference Dot
6. Carefully clean away all sawdust or debris from top of insert, Torx screw, and surround­ing area Figure 38).
Torx
Screw
Cutterhead
Insert
Figure 38. Location of cutterhead inserts and
Torx screws.
clean away all dust and debris from insert and insert pocket in cutterhead.
Figure 37. Insert rotating sequence.
Items Needed Qty
Phillips Screwdriver #2 ...................................... 1
Torque Wrench .................................................. 1
T-20 Torx Bit ...................................................... 1
Precision Straightedge ...................................... 1
DISCONNECT MACHINE FROM POWER!
Remove cutterhead guard from table, and
lower infeed table as far down as it will go.
Remove cover to get access to cutterhead
pulley.
Taking care not to pinch your hand between
belt and pulley, rotate pulley as needed to
Note:
will leave marks on workpiece after jointing.
Tip:
vacuum nozzle to clean cutterhead pocket.
Re-install insert with a sharp cutting edge
facing outward. Make sure insert is properly seated in cutterhead pocket before securing.
— If all four insert cutting edges have been
position reference dot in same position when installing a new insert to aid in rota­tional sequencing.
Lubricate Torx screw threads with a small
amount of light machine oil, wipe excess off, and torque screw to 48–50 inch/pounds.
Note:
-34-
Model G0834 (Mfd. Since 12/17)
Tensioning/
Replacing V-Belts
V-belts transfer power from motor to cutterhead. To ensure efficient transfer of power to cutterhead, make sure V-belts are always properly tensioned and in good condition.
After approximately 16 hours of opera­tion, V-belts will stretch and seat into pul­ley grooves. The V-belts need to be re-
nsioned after this initial break-in peri-
te od to ensure optimum power transfer and maximum overall life of the V-belts.
If the V-belts are worn, cracked, or damaged, replace them. Always replace the V-belts with a matched set, or belt tension may not be even among both belts, resulting in sub-optimal power transfer and premature belt failure.
Tensioning V-Belts
Items Needed Qty
Hex Wrench 5mm .............................................. 1
Wrench or Socket 19mm ................................... 1
3. Check belt tension: Each belt is correctly tensioned when there is approximately deflection when it is pushed with moderate pressure, as shown in Figure 40.
Cutterhead Pulley
Approximately
1
⁄4" Deflection
Motor Pulley
Figure 40. Correct belt deflection when properly
tensioned.
— If there is approximately
when V-belts are pushed with moderate pressure, V-belts are properly tensioned and no adjustment is necessary. Proceed to Step 6.
— If there is not approximately
tion when V-belts are pushed with moderate pressure, V-belts are not properly tensioned. Proceed to Step 4.
1
4" deflection
1
4" deflec-
1
4"
V-belts and pulleys will be hot after opera­tion. Allow them to cool before handling.
1. DISCONNECT MACHINE FROM POWER!
2. Remove rear access panel and open
cutterhead pulley cover (see Figure 39).
Pulley Cover
Access
Panel
Figure 39. Location of rear access panel.
Model G0834 (Mfd. Since 12/17)
4. Loosen hex nuts on motor tension rods (see Figure 41).
Tension
Rods
Hex Nuts
(2 of 4)
Figure 41. Location of motor tension rods and
hex nuts.
-35-
5. Press down on motor until there is proper
Cutterhead
Pulley
Motor
Pulley
Alignment
tension on V-belts. While holding motor down, tighten hex nuts on tension rods (see Figure 41 on Page 35).
Checking/Adjusting
Pulley Alignment
6. Replace rear access panel and close
cutterhead pulley cover.
Replacing V-Belts
Items Needed Qty
New V-Belts ....................................................... 2
Hex Wrench 5mm .............................................. 1
Wrench or Socket 19mm ................................... 1
V-belts and pulleys will be hot after opera­tion. Allow them to cool before handling.
1. DISCONNECT MACHINE FROM POWER!
2. Remove rear access panel and open
cutterhead pulley cover.
3. Loosen hex nuts on motor tension rods (see Figure 41 on Page 35).
Proper pulley alignment is important for optimum power transfer and belt life. Pulley alignment is adjusted by slightly repositioning the motor on the motor mounting plate.
Items Needed Qty
Hex Wrench 5mm .............................................. 1
Wrench or Socket 19mm ................................... 1
To check and align pulleys:
1. DISCONNECT MACHINE FROM POWER!
2. Remove rear access panel and open pulley
cover.
3. Visually check alignment of both pulleys to make sure they are aligned and V-belts are straight up and down, as shown in
Figure 42).
4. Have another person lift motor as you remove
belts and replace them with new ones. It may help to use a 2x4 as a lever to raise motor. Make sure ribs of belt are seated in pulley grooves.
5. Press down on motor until there is proper tension on V-belts. While holding motor down, tighten hex nuts on tension rods (see Figure 41 on Page 35).
6. Check belt tension (refer to Step 3 of Tensioning V-Belts on Page 35 for instructions).
7. Replace rear access motor cover and close cutterhead pulley cover.
Figure 42. Pulleys aligned.
— If pulleys are aligned, no adjustment is
necessary.
— If pulleys are not aligned, proceed to
Step 4.
-36-
Model G0834 (Mfd. Since 12/17)
4. Loosen hex nuts on motor tension rods
The outfeed table height must be even with the top of the cutterhead knives tioned at top dead center set too low, there will be snipe. If the outfeed table is set too high, the workpiece will hit the edge of the outfeed table during operation, increasing the
(see Figure 43).
Tension Rods
w/Hex Nuts
Motor Mount
Fastener (1 of 4)
Figure 43. Location of motor tension rods, hex
nuts, and motor mount fasteners.
5. Loosen motor mount fasteners (see Figure 43).
Setting Outfeed
Table Height
when they are posi-
. If the outfeed table is
Items Needed Qty
Open-End Wrench 17mm .................................. 1
Precision Straightedge ...................................... 1
To set outfeed table height:
1. DISCONNECT MACHINE FROM POWER!
6. Position motor as needed to align motor
pulley with cutterhead pulley.
7. Tighten motor mount fasteners. V-belts should be parallel and aligned, as illustrated in Figure 42 on Page 36.
8. Press down on motor until there is proper tension on V-belts. While holding motor down, tighten hex nuts on tension rods (see Figure 43).
9. Check belt tension (refer to Step 3 of Tensioning V-Belts on Page 35 for instructions).
10. Replace rear access motor cover and close cutterhead pulley cover.
2. Remove cutterhead guard and fence assembly.
3. Loosen outfeed table lock and positive stop bolt jam nut (see Figure 44).
Outfeed Table Lock
Jam Nut
Positive Stop Bolt
Figure 44. Location of outfeed table lock,
positive stop bolt, and jam nut.
Model G0834 (Mfd. Since 12/17)
-37-
4. Open cutterhead pulley cover and rotate
The depth scale can be calibrated or "zeroed" to make sure the cutting depth shown on the scale matches the actual cutting depth (per pass).
cutterhead pulley until one cutterhead insert is at top dead center (its highest point during rotation), as shown in Figure 45.
Top Dead
Center
Calibrating
Depth-of-Cut Scale
Items Needed Qty
Phillips Screwdriver #2 ...................................... 1
Precision Straightedge ...................................... 1
Figure 45. Cutterhead insert at top dead center.
5. Place straightedge over center of outfeed
table so it hangs over cutterhead.
When correctly set, cutterhead insert will
barely touch straightedge when cutterhead is rotated back and forth with pulley, as shown in Figure 46.
— If your outfeed table is correctly set, no
adjustments are necessary.
— If cutterhead insert lifts straightedge off
the table or it is below straightedge, then outfeed table height must be reset.
Straightedge
Outfeed Infeed
To calibrate depth-of-cut scale:
1. DISCONNECT MACHINE FROM POWER!
2. Perform Setting Outfeed Table Height on Page 37.
3. Place a straightedge across infeed and
outfeed tables.
4. Adjust infeed table until even with outfeed table, as shown in Figure 47.
Straightedge
InfeedOutfeed
Figure 47. Infeed table even with outfeed table.
Figure 46. Using straightedge to check outfeed
table height.
6. Use outfeed table adjustment handwheel to set outfeed table height so cutterhead insert barely touches straightedge, as shown in
Figure 46.
7. Tighten outfeed table lock, and tighten
outfeed positive stop bolt and jam nut so outfeed table will not move during operation.
8. Re-install cutterhead guard and fence assembly, and close cutterhead pulley cover.
-38-
5. Precisely adjust scale pointer to "0", as shown in Figure 48.
Scale
Pointer
Figure 48. Adjusting
Model G0834 (Mfd. Since 12/17)
scale pointer to "0
".
Checking/Adjusting
Table Parallelism
If the tables are not parallel with the cutterhead or each other, then poor cutting results and kickback can occur.
4. Place straightedge on outfeed table so it hangs over cutterhead, rotate motor pulley so straightedge is between inserts, then lower outfeed table until straightedge just touches cutterhead body, as shown in Figure 50.
Straightedge
Items Needed Qty
Additional Person .............................................. 1
Adjustable Spanner Wrench .............................. 1
Small Hammer ................................................... 1
Center Punch..................................................... 1
Wrench or Socket 14mm ................................... 1
Hex Wrench 5mm .............................................. 1
Hex Wrench 4mm .............................................. 1
Precision Straightedge ...................................... 1
checking outfeed table
Checking Outfeed Table
1. DISCONNECT MACHINE FROM POWER!
2. Remove cutterhead guard, and with help
from an additional person, remove fence assembly.
3. Loosen outfeed table lock and positive stop bolt jam nut (see Figure 49).
Outfeed Table Lock
Outfeed Table
Figure 50. Adjusting outfeed table even with
cutterhead body.
5. Place straightedge in positions shown in Figure 51. In each position, straightedge
should touch cutterhead and sit flat on outfeed table.
Black Lines Represent Straightedge Positions From Overhead View
Figure 51. Straightedge positions for verifying if
outfeed table is parallel with cutterhead.
Positive Stop Bolt
Jam Nut
Figure 49. Location of outfeed table lock,
positive stop bolt, and jam nut.
Model G0834 (Mfd. Since 12/17)
— If straightedge touches cutterhead body
and sits flat across outfeed table in each position, then outfeed table is already parallel with cutterhead. Perform Checking Infeed Table on Page 40.
— If straightedge does not touch cutterhead
and sit flat on outfeed table in any of the positions, then outfeed table is not parallel with cutterhead. Perform Adjusting Table Parallelism on Page 40.
-39-
checking infeed table
adjusting table parallelism
Checking Infeed Table
1. DISCONNECT MACHINE FROM POWER!
2. Complete all steps in Checking Outfeed Table on Page 39.
3. Perform Setting Outfeed Table Height on Page 37.
4. Rotate cutterhead so inserts will not interfere,
then place straightedge across infeed an outfeed tables, and adjust infeed table so it is even with the outfeed table, as shown in Figure 52.
Straightedge
Outfeed Table Infeed Table
Figure 52. Infeed and outfeed tables set evenly.
Adjusting Table Parallelism
For safe and proper cutting results, tables must be parallel to cutterhead. Adjusting them to be parallel is a task of precision and patience, and may take up to one hour to complete. Luckily, this is considered a permanent adjustment and should not need to be repeated for the life of the machine.
Due to the complex nature of this task, we rec­ommend that you double check the current table positions to make sure that they really need to be adjusted before starting.
Each table has four eccentric bushings that sit on top of the base and underneath the table that allow the table to be adjusted parallel. These eccentric bushings are locked in place by shaft collars with set screws and adjust when these shaft collars are removed.
The correct order for adjusting the table parallel­ism is to first adjust the outfeed table parallel with the cutterhead, then adjust the infeed table paral­lel with the outfeed table.
5. Place straightedge in positions shown in Figure 53. In each position, straightedge
should sit flat against both outfeed table and infeed table.
Black Lines Represent Straightedge Positions from Overhead View
Figure 53. Straightedge positions for checking
infeed/outfeed table parallelism.
— If straightedge sits flat against infeed
and outfeed tables, then tables are parallel. Replace cutterhead guard and fence assembly, and close cutterhead pulley cover.
When setting the outfeed table, all measurements MUST be made from the cutterhead body—not the inserts or the results may be skewed.
IMPORTANT: The following steps are intended to be performed directly after the steps involved in checking outfeed and infeed table parallelism. DO NOT continue until you have performed those steps.
To adjust table parallelism:
1. DISCONNECT MACHINE FROM POWER!
2. Complete all steps in Checking Outfeed Table on Page 39 and Checking Infeed Table on This Page.
3. Remove cutterhead guard lock and table
locks. (Cutterhead guard and fence assembly should already be removed.)
— If straightedge does not sit flat against
infeed and outfeed tables in any of the positions, perform Adjusting Table Parallelism on this page.
-40-
Model G0834 (Mfd. Since 12/17)
4. Remove front and rear table covers to expose eccentric bushings, as shown in Figures 54–55.
Front Table
Cover
5. Loosen set screw on each eccentric bushing (see Figure 56).
Set Screw
(1 of 4)
Figure 54. Removing front table cover.
Front
Rear
Figure 55. Locations of front and rear eccentric
Eccentric Bushings
Eccentric Bushings
bushings.
Figure 56. Location of eccentric bushing set
screw.
6. Place straightedge on outfeed table so it hangs over cutterhead, rotate motor pulley so straightedge is between inserts, then lower outfeed table until straightedge just touches cutterhead body, as shown in Figure 57.
Straightedge
Outfeed Table
Figure 57. Adjusting outfeed table even with
cutterhead body.
Model G0834 (Mfd. Since 12/17)
-41-
7. Place straightedge in each position shown in Figure 58, and adjust eccentric bush­ings under outfeed table so straightedge touches cutterhead body while lying flat across outfeed table.
11. Place straightedge in each position shown in Figure 60, and adjust eccentric bushings under infeed table so straightedge lies flat against both tables.
Black Lines Represent Straightedge Positions From Overhead View
Figure 58. Straightedge positions for verifying if
outfeed table is parallel with cutterhead.
8. Repeat Step 7 as many times as necessary until outfeed table is parallel with cutterhead.
9. Tighten set screws on each eccentric bushing on outfeed table.
10. Place straightedge halfway across infeed and outfeed table, and adjust infeed table even with outfeed table, as shown in Figure 59.
Black Lines Represent Straightedge Positions from Overhead View
Figure 60. Straightedge positions for checking
infeed/outfeed table parallelism.
12. Repeat Step 10 as many times as necessary until infeed table is parallel with outfeed table.
13. Tighten set screws on each eccentric bushing on infeed table.
14. Re-install front and rear table covers, table locks, and cutterhead lock, and close cutterhead pulley cover.
Straightedge
Outfeed Table Infeed Table
Figure 59. Infeed and outfeed tables set evenly.
15. Perform Setting Outfeed Table Height on Page 37.
-42-
Model G0834 (Mfd. Since 12/17)

Setting Fence Stops

4. Loosen jam nut on 45° inward positive stop
bolt and adjust stop bolt until fence is exactly 45° inward while resting on bolt .
The fence stops simplify the task of adjusting the fence to 45˚ inward, 90˚, and 45˚ outward (135˚).
Items Needed Qty
Open-End Wrench 14mm .................................. 1
90° Square ........................................................ 1
Sliding Bevel ...................................................... 1
Setting 45° Inward
1. DISCONNECT MACHINE FROM POWER!
2. Loosen fence tilt lock, rotate stop
block upward, and position fence approximately 45° inward onto positive stop bolt (see Figure 61).
Stop
Block
5. Verify angle with sliding bevel set to 45° inward, as shown in Figure 62, then retighten jam nut.
Setting 45° Inward
1. DISCONNECT MACHINE FROM POWER!
2. Loosen fence tilt lock, rotate stop block down,
and position fence approximately 90° onto positive stop bolt (see Figure 63).
Positive
Stop Bolt
Stop
Block
90°
Square
Positive
Stop Bolt
(1 of 2)
Figure 61. Fence set to 45° inward.
3. Place sliding bevel set to 45° inward against
fence and table, as shown in Figure 62.
Sliding
Bevel
Figure 63. Adjusting fence to 90°.
3. Place 90° square against fence and table.
4. Loosen jam nut on 90° positive stop bolt
and adjust stop bolt until fence is exactly 90° while resting on bolt.
5. Verify angle with 90° square, as shown in Figure 63, then retighten jam nut.
Figure 62. Adjusting fence to 45° inward.
Model G0834 (Mfd. Since 12/17)
-43-
Setting 45° Outward (135°)
1. DISCONNECT MACHINE FROM POWER!
2. Loosen fence tilt lock, rotate stop block
up, and position fence approximately 45° outward (135°) onto positive stop bolt (see Figure 64).
Stop
Block
Sliding
Bevel
Adjusting Cutterhead
Guard Tension
The cutterhead guard is a critical safety feature of this jointer. You MUST install and verify its operation before using the jointer! Failure to properly install this guard will greatly increase the risk of serious personal injury.
To adjust cutterhead guard tension:
Positive
Stop Bolt
Figure 64. Adjusting fence 45° outward (135°).
3. Place sliding bevel set to 45° outward (135°)
against fence and table.
4. Loosen jam nut on 45° outward (135°) positive stop bolt and adjust stop bolt until fence is exactly 45° outward (135°) while resting on bolt.
5. Verify angle with sliding bevel set to 45° outward (135°), as shown in Figure 64, then retighten jam nut.
1. DISCONNECT MACHINE FROM POWER!
2. Loosen lock knob (see Figure 65) that
secures cutterhead guard shaft.
Cutterhead Guard
Lock
Knob
Figure 65. Cutterhead guard lock knob location.
3. Make sure fence is out of way, then pull
cutterhead guard back and let it go. It should spring back over cutterhead.
Cutterhead
Guard
Shaft
-44-
— If cutterhead guard does not return swiftly
toward fence, loosen lock knob, lift guard so shaft clears hole, rotate guard clock­wise, then re-install it and lock it in place.
4. Re-test and, if necessary, repeat Step 3 until cutterhead guard has correct tension.
Model G0834 (Mfd. Since 12/17)
Wiring

SECTION 8: WIRING

These pages are current at the time of printing. However, in the spirit of improvement, we may make chang­es to the electrical systems of future machines. Study this section carefully. If there are differences between your machine and what is shown in this section, call Technical Support at (570) 546-9663 for assistance BEFORE making any changes to the wiring on your machine.

Wiring Safety Instructions

SHOCK HAZARD. Working on wiring that is con-
nected to a power source is extremely dangerous. Touching electrified parts will result in personal injury including but not limited to severe burns, electrocution, or death. Disconnect the power from the machine before servicing electrical com­ponents!
MODIFICATIONS. Modifying the wiring beyond what is shown in the diagram may lead to unpre­dictable results, including serious injury or fire. This includes the installation of unapproved after­market parts.
WIRE CONNECTIONS. All connections must be tight to prevent wires from loosening during machine operation. Double-check all wires dis­connected or connected during any wiring task to ensure tight connections.
CIRCUIT REQUIREMENTS. You MUST follow the requirements at the beginning of this manual when connecting your machine to a power source.
WIRE/COMPONENT DAMAGE. Damaged wires or components increase the risk of serious per­sonal injury, fire, or machine damage. If you notice that any wires or components are damaged while performing a wiring task, replace those wires or components.
MOTOR WIRING. The motor wiring shown in these diagrams is current at the time of printing but may not match your machine. If you find this to be the case, use the wiring diagram inside the motor junction box.
CAPACITORS/INVERTERS. Some capacitors and power inverters store an electrical charge for up to 10 minutes after being disconnected from the power source. To reduce the risk of being shocked, wait at least this long before working on capacitors.
EXPERIENCING DIFFICULTIES. If you are expe­riencing difficulties understanding the information included in this section, contact our Technical Support at (570) 546-9663.
The photos and diagrams included in this section are best viewed in color. You can view these pages in color at www.grizzly.com.
Model G0834 (Mfd. Since 12/17)
-45-

Electrical Components

Figure 66. Control panel.
-46-
Figure 67. Magnetic Switch (behind control panel).
Figure 68. Motor junction box.
READ ELECTRICAL SAFETY
ON PAGE 45!
Figure 69. Capacitors.
Model G0834 (Mfd. Since 12/17)

Wiring Diagram

Control Panel
(viewed from behind)
ON Button
NHD NLB22-E
AC 220 - 240V
1
2
Ground
Power Lamp
People
AD11-25/40
3
4
220V
Magnetic Switch
2T1 6T34T2
E-Stop Button
NHD NLB22-R
3
4
1
2
AC 220-240V
Electrical Pedestal
(viewed from behind)
A1
98
97
96 95
24
26
27
28
NHD NTH-28
OL Relay
R
O
2T1 6T3
4T2
1L1 5L3 13NO
NHD C-35D
Contactor
3L2
Motor
Start Capacitor
300uF 300V
Start Capacitor
60uF 450VAC
R
14NO
A2
Ground
Ground
Ground
Hot
X
G
220 VAC
Model G0834 (Mfd. Since 12/17)
Motor Junction Box
Y
L6-30 PLUG
Hot
READ ELECTRICAL SAFETY
ON PAGE 45!
-47-
106
REF PART # DESCRIPTION REF PART # DESCRIPTION
101 P0834101 FENCE 120 P0834120 FENCE CARRIAGE 102 P0834102 ANGLE STUD 32MM X 82MM 121 P0834121 STOP BLOCK 103 P0834103 TAPERED HANDLE M12-1.75 122 P0834122 FLAT WASHER 8MM 104 P0834104 HEX NUT M12-1.75 123 P0834123 HEX BOLT M8-1.25 X 25 105 P0834105 CLAMP 124 P0834124 BUSHING 8.5MM X 12MM 106 P0834106 CAP SCREW M10-1.5 X 25 125 P0834125 SET SCREW M8-1.25 X 12 107 P0834107 ADJUSTABLE HANDLE 110L, M10-1.5 126 P0834126 SET SCREW M6-1 X 12 108 P0834108 FLAT WASHER 35MM 127 P0834127 HEX BOLT M8-1.25 X 55 109 P0834109 STUD-DE M12 X 1.75 128 P0834128 HEX NUT M8-1.25 110 P0834110 ROLL PIN 5 X 20 129 P0834129 COLLAR 111 P0834111 HEX NUT M12-1.75 130 P0834130 ECCENTRIC SHAFT 112 P0834112 SUPPORT BRACKET 131 P0834131 STUD-UDE M12.-1.75 X 20, M10-1.5 X 15, 80L 113 P0834113 HEX BOLT M8-1.25 X 20 132 P0834132 TAPERED HANDLE M12-1.75 114 P0834114 HEX NUT M8-1.25 133 P0834133 SLIDING BUSHING 115 P0834115 BRACKET (LEFT) 134 P0834134 FLAT WASHER 12MM 116 P0834116 ROLL PIN 10 X 52 135 P0834135 LOCK NUT M12-1.75 117 P0834117 BRACKET (RIGHT) 136 P0834136 FENCE KEY 118 P0834118 HEX BOLT M8-1.25 X 35 137 P0834137 CAP SCREW M5-.8 X 14 119 P0834119 HEX NUT M8-1.25
105
104
103
102

SECTION 9: PARTS

Fence

132
110 111
109
116
115
113
112
123
127
114
122
128
124
121
118
130
125
120
126
131
119
117
108
107
133
129
136
137
134 135
101
-48-
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Model G0834 (Mfd. Since 12/17)
201
252
256
211
270
255
271
278
254
205
253
272
212
276
277
252
273
274
275
253
202
206

Table

204
203
226
208
207
210
209
227
229
230
231
232
228
243
233 234
236 244
245
235
237
252
238 239 240
257
246
258
247
260
248
269
259
261
263
264
265
266
267
268
249 250
251
262
270
283
284
271
278
279
285
272
286
276
277
273
274
275
287
282
281
280
217
216
218
219
215
223
220
213
214
225
222
221
253
224
Model G0834 (Mfd. Since 12/17)
BUY PARTS ONLINE AT GRIZZLY.COM !
Scan QR code to visit our Parts Store.
-49-
Table Parts List
REF PART # DESCRIPTION REF PART # DESCRIPTION
201 P0834201 OUTFEED TABLE 246 P0834246 FRONT TABLE COVER 202 P0834202 OUTFEED TABLE LIP 247 P0834247 HEX BOLT M8-1.25 X 12 203 P0834203 CAP SCREW M10-1.5 X 35 248 P0834248 FLAT WASHER 8MM 204 P0834204 LOCK WASHER 10MM 249 P0834249 POINTER 205 P0834205 TABLE SPINDLE 20 X 330MM 250 P0834250 FLAT WASHER 6MM 206 P0834206 STOP PLATE 251 P0834251 PHLP HD SCR M6-1 X 12 207 P0834207 SET SCREW M8-1.25 X 25 252 P0834252 SLIDE STOP BLOCK 20 x 35 208 P0834208 HEX NUT M8-1.25 253 P0834253 SET SCREW M6-1 X 12 209 P0834209 CAP SCREW M6-1 X 16 254 P0834254 SHAFT GEAR 210 P0834210 FLAT WASHER 6MM 255 P0834255 STOP BLOCK 211 P0834211 TABLE HEIGHT SPINDLE 20 X 470MM 256 P0834256 KEY 5 X 5 X 30 212 P0834212 SMALL TABLE SUPPORT 257 P0834257 SET SCREW M8-1.25 X 10 213 P0834213 INFEED TABLE LIP 258 P0834258 WORM GEAR 46T 214 P0834214 INFEED TABLE 259 P0834259 DOUBLE-END WORM GEAR 215 P0834215 RABBETING ARM 260 P0834260 GEAR 24T 216 P0834216 CAP SCREW M10-1.5 X 30 261 P0834261 KEY 4 X 4 X 16 217 P0834217 LOCK WASHER 10MM 262 P0834262 FLAT WASHER 6MM 218 P0834218 CAP SCREW M6-1 X 10 263 P0834263 HEX BOLT M6-1 X 12 219 P0834219 FLAT WASHER 6MM 264 P0834264 BUSHING 220 P0834220 DUST DEFLECTOR 265 P0834265 INT RETAINING RING 35MM 221 P0834221 CAP SCREW M5-.8 X 25 266 P0834266 BALL BEARING 6202ZZ 222 P0834222 STOP BLOCK 267 P0834267 FLAT WASHER 8MM 223 P0834223 MOUNTING BAR 268 P0834268 HEX BOLT M8-1.25 X 12 224 P0834224 DEPTH OF CUT SCALE 269 P0834269 WORM GEAR HOUSING (LEFT) 225 P0834225 NAMEPLATE RIVET 2 X 4 270 P0834270 CAP SCREW M6-1 X 10 226 P0834226 OUTFEED TABLE REAR COVER 271 P0834271 FLAT WASHER 6MM 227 P0834227 INFEED TABLE REAR COVER 272 P0834272 SHOULDER SCREW M10-1.5 X 25 228 P0834228 HEX BOLT M8-1.25 X 12 273 P0834273 TABLE LOCK ROD SHAFT 229 P0834229 FLAT WASHER 8MM 274 P0834274 TABLE LOCK ROD BLOCK 230 P0834230 CUTTERHEAD GUARD 275 P0834275 ROLL PIN 8 X 40 231 P0834231 FLAT HD SCR M8-1.25 X 16 276 P0834276 TABLE LOCK HOUSING 232 P0834232 GUARD WASHER 15MM 277 P0834277 CAP SCREW M8-1.25 X 25 233 P0834233 SET SCREW M6-1 X 12 278 P0834278 KNOB M10-1.5 X 16 6-LOBE 234 P0834234 ADAPTER BUSHING 279 P0834279 ECCENTRIC BUSHING 235 P0834235 SHAFT 280 P0834280 FLAT HD SCR M16-2 X 1 236 P0834236 TORSION SPRING 281 P0834281 SLIDING STOP BLOCK 237 P0834237 GUARD MOUNT 282 P0834282 WORM GEAR HOUSING (RIGHT) 238 P0834238 CAP SCREW M10-1.5 X 35 283 P0834283 CLAMPING BLOCK (OUTER) 239 P0834239 FLAT WASHER 10MM 284 P0834284 CLAMP BLOCK (INNER) 240 P0834240 LOCK WASHER 10MM 285 P0834285 FLAT WASHER 10MM 243 P0834243 KNOB M10-1.5 X 25 6-LOBE 286 P0834286 LOCK WASHER 10MM 244 P0834244 SHAFT COLLAR 287 P0834287 HEX BOLT M10-1.5 X 50 245 P0834245 SET SCREW M6-1 X 12
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Model G0834 (Mfd. Since 12/17)
328
327
317
326
333
325
329
324
323

Cutterhead

319
321 320
318
322
316
311
332
334
309
308
312
313
304
310
REF PART # DESCRIPTION REF PART # DESCRIPTION
301 P0834301 HEX BOLT M8-1.25 X 20 318 P0834318 CARRIAGE MOUNT 302 P0834302 FENDER WASHER 8MM 319 P0834319 HEX BOLT M10-1.5 X 35 303 P0834303 FRONT CUTTERHEAD BUSHING 320 P0834320 FLAT WASHER 10MM 304 P0834304 FRONT BEARING SUPPORT 321 P0834321 LOCK WASHER 10MM 305 P0834305 HEX BOLT M10-1.5 X 35 322 P0834322 BALL BEARING 6206ZZ 306 P0834306 FLAT WASHER 10MM 323 P0834323 REAR CUTTERHEAD BUSHING 307 P0834307 LOCK WASHER 10MM 324 P0834324 CUTTERHEAD PULLEY 308 P0834308 BALL BEARING 6204ZZ 325 P0834325 KEY 8 X 8 X 60 309 P0834309 FRONT BEARING COVER 326 P0834326 FENDER WASHER 10MM 310 P0834310 CAP SCREW M6-1 X 25 327 P0834327 LOCK WASHER 10MM 311 P0834311 CUTTERHEAD 12" SPIRAL 328 P0834328 HEX BOLT M10-1.5 X 20 312 P0834312 INDEXABLE INSERT 15 X 15 X 2.5MM 329 P0834329 REAR CUTTERHEAD DOOR 313 P0834313 FLAT HD TORX T20 M6-1 X 15 332 P0834332 TAP SCREW M4 X 10 316 P0834316 REAR BEARING SUPPORT 333 P0834333 KNOB BOLT M5-.8 X 60 317 P0834317 CAP SCREW M6-1 X 25 334 P0834334 LOCK NUT M5-.8
305
307 306
303
302
301
Model G0834 (Mfd. Since 12/17)
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-51-

Stand & Tools

475
450
466
453
451
473
474
448
452
467
449
457
454
435-4
459
455
461
456
435-1
435-3
458
458
435-2
460
468
469 470
471
472 476
401
462
463
446
447
443
402
444
409
408
407
465 464
406
445
403
404
410
438
405
414
437
418
417
416
436
435
423-1
413
439
423-6
423-9
423
412
411
440
441
423-2
423-10
425
426
415
431
423-3
423-7
424
419
442
430
434
433
432
423-4
423-8
423-11
427
429
428
422
421
420
-52-
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Model G0834 (Mfd. Since 12/17)
Stand & Tools Parts List
P0834423-10
P0834423-11
REF PART # DESCRIPTION REF PART # DESCRIPTION
401 P0834401 CABINET 435-1 P0834435-1 CONTACTOR NHD C-35D 402 P0834402 SET SCREW M8-1.25 X 12 435-2 P0834435-2 STRAIN RELIEF TYPE-3 M16 X 1.5 403 P0834403 EXTENSION SPRING 435-3 P0834435-3 OL RELAY NHD NTH-28 24-28A 404 P0834404 HEX NUT M10-1.5 435-4 P0834435-4 MAGNETIC SWITCH BACK COVER 405 P0834405 KNURLED KNOB BOLT M10-1.5 X 48 436 P0834436 PHLP HD SCR M5-.8 X 10 406 P0834406 MOTOR BRACKET 437 P0834437 CONTROL PANEL FACEPLATE 407 P0834407 FLAT WASHER 10MM 438 P0834438 PHLP HD SCR M5-.8 X 10
408 P0834408 LOCK WASHER 10MM 439 P0834439 STOP BUTTON NHD NLB22-R 409 P0834409 CAP SCREW M8-1.25 X 12 440 P0834440 POWER LIGHT PEOPLE AD11-25/40 410 P0834410 SET SCREW M8-1.25 X 12 441 P0834441 START BUTTON NHD NLB22-E 411 P0834411 ELEVATION BOLT M10-1.5 X 80 442 P0834442 ACORN NUT M5-.8 412 P0834412 FLAT WASHER 10MM 443 P0834443 REAR ACCESS PANEL 413 P0834413 HEX NUT M10-1.5 444 P0834444 BUTTON HD CAP SCR M6-1 X 10 414 P0834414 PLATE CONNECTING ROD (LEFT) 445 P0834445 KNOB BOLT M5-.8 X 16 5-LOBE 415 P0834415 PLATE CONNECTING ROD (RIGHT) 446 P0834446 FLAT WASHER 6MM 416 P0834416 TENSION ROD M12-1.75 X 85 447 P0834447 HEX NUT M5-.8 417 P0834417 FLAT WASHER 12MM 448 P0834448 DUST PORT 5" 418 P0834418 HEX NUT M12-1.75 449 P0834449 BUTTON HD CAP SCR M6-1 X 10 419 P0834419 COLLAR 450 P0834450 HEX NUT M12-1.75 420 P0834420 SET SCREW M6-1 X 8 451 P0834451 FLAT WASHER 12MM 421 P0834421 MOTOR MOUNT PLATE 452 P0834452 FOLDING HANDWHEEL HANDLE 422 P0834422 SET SCREW M6-1 X 12 453 P0834453 ROLL PIN 4 X 10 423 P0834423 MOTOR 5HP 240V 1-PH 454 P0834454 HANDWHEEL TYPE-11 184D X 12B X M6 423-1 P0834423-1 MOTOR FAN COVER 455 P0834455 FLANGE SCREW M6-1 X 16 423-2 P0834423-2 MOTOR FAN 456 P0834456 BEARING SUPPORT 423-3 P0834423-3 S CAPACITOR 300UF 300V 2-1/4" X 3-3/4" 457 P0834457 FLAT HD SCR M6-1 X 8 423-4 P0834423-4 R CAPACITOR 60UF 450V 2-1/4" X 5" 458 P0834458 INT RETAINING RING 35MM 423-6 P0834423-6 CAPACITOR BOX 459 P0834459 BALL BEARING 6201ZZ 423-7 P0834423-7 MOTOR JUNCTION BOX 460 P0834460 SPIRAL GEAR SHAFT 423-8 P0834423-8 CONTACT PLATE 461 P0834461 KEY 4 X 4 X 20 423-9 P0834423-9 CENTRIFUGAL SWITCH 462 P0834462 LOCK COLLAR 14 X 428 X 15MM
423-10 423-11 424 P0834424 KEY 8 X 8 X 40 465 P0834465 HEX NUT M10-1.5 425 P0834425 HEX BOLT M10-1.5 X 30 466 P0834466 PUSH BLOCK 426 P0834426 FLAT WASHER 10.5 X 24 X 3 467 P0834467 T-HANDLE WRENCH 4MM 427 P0834427 MOTOR PULLEY 468 P0834468 WRENCH 12 X 14 OPEN-ENDS 428 P0834428 SET SCREW M10-1.5 X 12 469 P0834469 WRENCH 17 X 19 OPEN-ENDS 429 P0834429 V-BELT A1194 470 P0834470 HEX WRENCH 3MM
430 P0834430 CONTROL PANEL PEDESTAL 471 P0834471 HEX WRENCH 4MM
431 P0834431 CAP SCREW M10-1.5 X 25 472 P0834472 HEX WRENCH 5MM
432 P0834432 LOCK WASHER 10MM 473 P0834473 POWER CORD 12G 3W 72" L6-30P
433 P0834433 FLAT WASHER 10MM 474 P0834474 CONTROL PANEL CORD 14G 5W 24"
434 P0834434 STRAIN RELIEF TYPE-3 M20-1.5 475 P0834475 MOTOR CORD 12G 3W 48"
435 P0834435 MAGNETIC SWITCH 476 P0834476 HEX WRENCH 8MM
BALL BEARING 6204ZZ 463 P0834463 SET SCREW M8-1.25 X 8 BALL BEARING 6206ZZ 464 P0834464 HEX BOLT M10-1.5 X 130
Model G0834 (Mfd. Since 12/17)
BUY PARTS ONLINE AT GRIZZLY.COM !
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-53-
G0834
grizzly.com
DANGER!
ROTATING
CUTTERHEAD BELOW!
Do not operate machine with guard removed! Cutterhead contact will cause serious personal injury.
501
WARNING! WARNING!
KICKBACK HAZARD!
1. Ensure outfeed table is even with knives.
2. Never exceed the maximum depth of cut.
3. Do not stand directly behind workpiece.
PUSH BLOCKS!
Push blocks minimize the
possibility of operator’s
hands contacting the cutterhead while cutting.
ALWAYS USE

Labels & Cosmetics

MODEL G0834 12" x 84"JOINTER
w/SPRIRAL CUTTERHEAD
To reduce the risk of serious injury when using this machine:
1. Read and understand owner’s manual before operating.
2. Always wear approved eye protection and respirator.
3. Only plug power cord into a grounded outlet.
4. Except when rabbeting, keep all guards in place and in proper operating condition. Always replace guard after rabbeting.
5. Never cut workpieces smaller than 8" long, 3/4" wide, or 1/2" thick.
6. Always use push blocks when face planing.
7. Keep hands at least 4" away from cutterhead.
8. Never cut deeper than 1/8" on a single pass.
9. Be aware of "kickback" hazards and how to prevent them.
WARNING!
Failure to keep hands clear of cutterhead will result in serious personal injury.
502
Cutterhead
exposed between
these lines.
Failure to keep hands clear of cutterhead will result in serious personal injury.
Specifications
Motor: 5 HP, 230V, Single-Phase, 60 Hz Full-Load Current: 30A Cutterhead: Spiral w/Indexable Inserts Number of Inserts: 96 Replacement Inserts: H7354 Max Depth of Cut Per Pass: 1/8" Max Rabbeting Depth: 3/8" Cutterhead Speed: 4950 RPM Cuts Per Minute: 39,600 Fence Tilt: 45º, 90º, 135º Table Size: 12-3/4" x 84-1/4
"
Weight: 1080 lbs.
Date
S/N
Manufactured for Grizzly in China
10. Turn motor OFF and disconnect power before changing inserts, adjusting tables/fence, or servicing.
11. Tie back long hair, roll up sleeves, and DO NOT wear loose clothing, gloves, or jewelry.
12. Before starting, ensure tables and fence are adjusted/secured properly and cutterhead inserts are secure.
13. Do not joint boards with cracks, loose knots, tramp metal, or any defects.
14. DO NOT use in wet locations or rain.
15. Always support workpiece against fence and table when cutting.
16. Always feed workpiece against cutterhead rotation. Never move workpiece backward while feeding.
17. Prevent unauthorized use by children or untrained users; restrict access or disable machine when unattended.
503
504
512
511
WARNING!
To reduce risk of death or serious injury, read manual BEFORE using machine. To get a new manual, call (800) 523-4777 or go to www.grizzly.com.
510
513
505
509
INJURY/SHOCK
HAZARD! Disconnect power before adjustments, maintenance, or service.
WARNING!
INJURY HAZARD!
To reduce risk of short and long-term injury, wear safety glasses, hearing protection, and a respirator when using this machine.
508
505
506
507
REF PART # DESCRIPTION REF PART # DESCRIPTION
501 P0834501 MACHINE HAZARDS LABEL 508 P0834508 GRIZZLY.COM LABEL 502 P0834502 CUTTERHEAD WARNING LABEL 509 P0834509 TOUCH-UP PAINT, GRIZZLY GREEN 503 P0834503 MACHINE ID LABEL 510 P0834510 INJURY/SHOCK HAZARD LABEL 504 P0834504 ELECTRICITY LABEL 511 P0834511 READ MANUAL LABEL 505 P0834505 UP-DOWN LABEL 512 P0834512 TOUCH-UP PAINT, GREY PUTTY 506 P0834506 GRIZZLY NAME PLATE (LARGE) 513 P0834513 EYE/HEARING/LUNG WARNING LABEL 507 P0834507 MODEL NUMBER LABEL
Safety labels warn about machine hazards and ways to prevent injury. The owner of this machine MUST maintain the original location and readability of the labels on the machine. If any label is removed or becomes unreadable, REPLACE that label before using the machine again. Contact Grizzly at (800) 523-4777 or www.grizzly.com to order new labels.
-54-
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Model G0834 (Mfd. Since 12/17)
WARRANTY CARD
Name _____________________________________________________________________________
Street _____________________________________________________________________________
City _______________________ State _________________________ Zip _____________________
Phone # ____________________ Email _________________________________________________
Model # ____________________ Order # _______________________ Serial # __________________
The following information is given on a voluntary basis. It will be used for marketing purposes to help us develop better products and services. Of course, all information is strictly confidential.
1. How did you learn about us? ____ Advertisement ____ Friend ____ Catalog ____ Card Deck ____ Website ____ Other:
2. Which of the following magazines do you subscribe to?
____ Cabinetmaker & FDM ____ Family Handyman ____ Hand Loader ____ Handy ____ Home Shop Machinist ____ Journal of Light Cont. ____ Live Steam ____ Model Airplane News ____ Old House Journal ____ Popular Mechanics
3. What is your annual household income? ____ $20,000-$29,000 ____ $30,000-$39,000 ____ $40,000-$49,000 ____ $50,000-$59,000 ____ $60,000-$69,000 ____ $70,000+
CUT ALONG DOTTED LINE
4. What is your age group? ____ 20-29 ____ 30-39 ____ 40-49 ____ 50-59 ____ 60-69 ____ 70+
5. How long have you been a woodworker/metalworker? ____ 0-2 Years ____ 2-8 Years ____ 8-20 Years ____ 20+ Years
6. How many of your machines or tools are Grizzly? ____ 0-2 ____ 3-5 ____ 6-9 ____ 10+
____ Popular Science ____ Popular Woodworking ____ Precision Shooter ____ Projects in Metal ____ RC Modeler ____ Rie ____ Shop Notes ____ Shotgun News ____ Today’s Homeowner ____ Wood
____ Wooden Boat ____ Woodshop News ____ Woodsmith ____ Woodwork ____ Woodworker West ____ Woodworker’s Journal ____ Other:
7. Do you think your machine represents a good value? _____Yes _____No
8. Would you recommend Grizzly Industrial to a friend? _____Yes _____No
9. Would you allow us to use your name as a reference for Grizzly customers in your area? Note: We never use names more than 3 times. _____Yes _____No
10. Comments: _____________________________________________________________________
_________________________________________________________________________________
_________________________________________________________________________________
_________________________________________________________________________________
FOLD ALONG DOTTED LINE
FOLD ALONG DOTTED LINE
Place
Stamp
Here
GRIZZLY INDUSTRIAL, INC. P.O. BOX 2069 BELLINGHAM, WA 98227-2069
Send a Grizzly Catalog to a friend:
Name_______________________________
Street_______________________________
City______________State______Zip______
TAPE ALONG EDGES--PLEASE DO NOT STAPLE

WARRANTY & RETURNS

Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole written warranty and any and all warranties that may be implied by law, including any merchantability or fitness, for any par­ticular purpose, are hereby limited to the duration of this written warranty. We do not warrant or represent that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants. In no event shall Grizzly’s liability under this warranty exceed the purchase price paid for the product and any legal actions brought against Grizzly shall be tried in the State of Washington, County of Whatcom.
We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, special, or consequential damages arising from the use of our products.
To take advantage of this warranty, contact us by mail or phone and give us all the details. We will then issue you a “Return Number,’’ which must be clearly posted on the outside as well as the inside of the carton. We will not accept any item back without this number. Proof of purchase must accompany the merchandise.
The manufacturers reserve the right to change specifications at any time because they constantly strive to achieve better quality equipment. We make every effort to ensure that our products meet high quality and durability standards and we hope you never need to use this warranty.
Please feel free to write or call us if you have any questions about the machine or the manual.
Thank you again for your business and continued support. We hope to serve you again soon.
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