Grizzly G0823 User guide

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MODEL G0823

DRILL PRESS

w/AUTO DOWNFEED

OWNER'S MANUAL

(For models manufactured since 2/17)

WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE

OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.

#JH18727 PRINTED IN CHINA

V1.12.17

This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators.

Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.

The owner of this machine/tool is solely responsible for its safe use. This responsibility includes but is not limited to proper installation in a safe environment, personnel training and usage authorization, proper inspection and maintenance, manual availability and comprehension, application of safety devices, cutting/sanding/grinding tool integrity, and the usage of personal protective equipment.

The manufacturer will not be held liable for injury or property damage from negligence, improper training, machine modifications or misuse.

Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:

• Lead from lead-based paints.

• Crystalline silica from bricks, cement and other masonry products.

• Arsenic and chromium from chemically-treated lumber.

Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: Work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.

Table of Contents

INTRODUCTION ............................................... 2

Contact Info.................................................... 2

Manual Accuracy ........................................... 2

Identification ................................................... 3

Controls & Components ................................. 4

Machine Data Sheet ...................................... 6

SECTION 1: SAFETY ....................................... 8

Safety Instructions for Machinery .................. 8

Additional Safety for Drill Presses ............... 10

SECTION 2: POWER SUPPLY ...................... 11

SECTION 3: SETUP ....................................... 13

Unpacking .................................................... 13

Needed for Setup ......................................... 13

Inventory ...................................................... 13

Cleanup ........................................................ 14

Site Considerations ...................................... 15

Lifting & Placing ........................................... 16

Anchoring to Floor ....................................... 16

Joining Drill Chuck & Arbor .......................... 17

Test Run ...................................................... 17

Spindle Break-In .......................................... 19

SECTION 5: ACCESSORIES ......................... 28

SECTION 6: MAINTENANCE ......................... 31

Schedule ...................................................... 31

Cleaning & Protecting .................................. 31

Lubrication ................................................... 31

SECTION 7: SERVICE ................................... 33

Troubleshooting ........................................... 33

Tensioning Return Spring ............................ 35

Calibrating Depth Stop ................................. 36

V-Belts ......................................................... 36

SECTION 8: WIRING ...................................... 37

Wiring Safety Instructions ............................ 37

Electrical Components ................................ 38

Wiring Diagram ............................................ 39

SECTION 9: PARTS ....................................... 40

Headstock .................................................... 40

Base ............................................................. 43

Accessories .................................................. 45

Labels & Cosmetics ..................................... 46

WARRANTY & RETURNS ............................. 49

SECTION 4: OPERATIONS ........................... 20

Operation Overview ..................................... 20

Calculating Spindle Speed for Drilling ......... 21

Changing Spindle Speed ............................. 22

Using Downfeed........................................... 23

Installing/Removing Tooling ......................... 24

Adjusting Headstock Position ...................... 26

Setting Depth Stop ....................................... 26

Positioning Table ......................................... 27

INTRODUCTION

We are proud to provide a high-quality owner’s manual with your new machine!

instructions, specifications, drawings, and photographs in this manual. Sometimes we make mistakes, but our policy of continuous improvement also means that

you receive is

slightly different than shown in the manual

If you find this to be the case, and the difference between the manual and machine leaves you confused or unsure about something

check our

website for an updated version. W

current

manuals and

on our web-

site at

Alternatively, you can call our Technical Support for help. Before calling, make sure you write down the

from the machine ID label (see below). This information is required for us to provide proper tech support, and it helps us determine if updated documentation is available for your machine.

We stand behind our machines! If you have questions or need help, contact us with the information below. Before contacting, make sure you get the

serial number

machine ID label. This will help us help you faster.

We want your feedback on this manual. What did you like about it? Where could it be improved? Please take a few minutes to give us feedback.

Email: manuals@grizzly.com

Contact Info

and manufacture date from the

Grizzly Technical Support

1815 W. Battlefield Springfield, MO 65807 Phone: (570) 546-9663

Email: techsupport@grizzly.com

Grizzly Documentation Manager

P.O. Box 2069

Bellingham, WA 98227-2069

Manual Accuracy

made every effort to be exact with the

sometimes the machine

e post

manual updates for free

www.grizzly.com.

Manufacture Date and Serial Number

Manufacture Date

Serial Number

-2-

Model G0823 (Mfd. Since 2/17)

Identification

Become familiar with the names and locations of the controls and features shown below to better understand the instructions in this manual.

A. Table Tilt Clamp B. Table Lock Handles C. Quill Lock Handle D. Headstock Elevation Crank E. Belt Cover F. Fine Downfeed Handwheel G. Table H. Pivot Lock Handle I. Chuck J. Spindle K. Depth Stop Adjustment Knob

Model G0823 (Mfd. Since 2/17)

L. Depth Stop Scale M. Control Panel N. Drawbar Cap O. Motor P. Motor Locking Lever Q. Coarse Downfeed Lever R. Column S. Rack T. Table Elevation Crank U. Base

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Controls &

To reduce your risk of serious injury, read this entire manual BEFORE

Components

using machine.

E. Fine Downfeed Handwheel: When rotated,

provides fine vertical control in either direction of spindle travel. Includes graduated collar marked in 0.001" increments.

Refer to Figures 1–4 and the following descriptions to become familiar with the basic controls of this machine.

Headstock

Figure 1. Headstock controls (right).

A. Depth Stop: Stops spindle travel at pre-

determined depth.

B. Depth Scale: Indicates drilling depth and

position of depth stop.

C. Depth Stop Adjustment Knob: Positions

depth stop height.

D. Motor Locking Lever: When loosened,

allows adjustment of motor position when changing spindle speeds. When tightened, locks motor in position to maintain belt tension.

Figure 2. Downfeed controls.

F. Coarse Downfeed Graduated Collars:

Adjust graduated collar for repeatable drilling operations.

G. Coarse Downfeed Levers: Provide coarse

vertical control over spindle when pulled down. Automatically returns spindle to starting position when released.

H. Coarse Handle Lock-Down Thumb Screw:

When tightened, secures coarse downfeed handles for operation. When loosened, allows coarse downfeed handles to pull outward, engaging the auto-downfeed function.

I. Depth Graduated Dial Collar Lock: Secures

graduated dial for precise, repeatable drilling operations.

J. Auto Downfeed Rate Selector Knob:

Selects speed of quill's vertical movement in increments of 0.004", 0.008", and 0.012" per rotation.

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Model G0823 (Mfd. Since 2/17)

K. Headstock Elevation Crank: Raises and

lowers headstock along column.

L. Quill Lock: Locks quill in position. Ty pi cal ly

used in tandem with fine downfeed handwheel.

Control Panel

Figure 3. Headstock controls (left).

Table

Figure 4. Table controls (from below).

M. Table Lock Handles: Secure table assem-

bly in place along column. Loosen to raise or lower table, or to rotate table assembly around column.

N Pivot Lock Handle: Allows table to rotate

freely when loosened.

Figure 5. Control panel.

P. FORWARD Button: Rotates spindle in clock-

wise direction. Begins downward auto-feed function when auto-feed is engaged.

Q. REVERSE Button: Rotates spindle in coun-

terclockwise direction. Begins upward autofeed function when auto-feed is engaged.

R. POWER Indicator Light: Illuminates when

machine is connected to power.

S. STOP Button: Stops motor function.

T. E-STOP Button: Immediately cuts power to

motor and control panel when pressed. Twist button clockwise to reset.

O. Table Elevation Crank: Changes elevation

of table assembly.

Model G0823 (Mfd. Since 2/17)

-5-

Machine Data Sheet

MACHINE DATA

SHEET

Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901

MODEL G0823 DRILL PRESS WITH AUTO DOWNFEED

Product Dimensions:

Weight.............................................................................................................................................................. 662 lbs.

Width (side-to-side) x Depth (front-to-back) x Height..................................................................... 23 x 35-1/2 x 67 in.

Footprint (Length x Width)............................................................................................................................ 26 x 18 in.

Shipping Dimensions:

Type.......................................................................................................................................................... Wood Crate

Content........................................................................................................................................................... Machine

Weight.............................................................................................................................................................. 772 lbs.

Length x Width x Height....................................................................................................................... 34 x 30 x 73 in.

Must Ship Upright................................................................................................................................................... Yes

Electrical:

Power Requirement........................................................................................................... 220V, Single-Phase, 60 Hz

Full-Load Current Rating....................................................................................................................................... 8.6A

Minimum Circuit Size.............................................................................................................................................. 15A

Connection Type....................................................................................................................................... Cord & Plug

Power Cord Included.............................................................................................................................................. Yes

Power Cord Length.......................................................................................................................................... 6-1/2 ft.

Power Cord Gauge......................................................................................................................................... 14 AWG

Plug Included........................................................................................................................................................... No

Recommended Plug Type..................................................................................................................................... 6-15

Switch Type........................................................................................................................... Forward/Reverse Switch

Motors:

Main

Type................................................................................................................. TEFC Capacitor-Start Induction

Horsepower................................................................................................................................................ 2 HP

Phase............................................................................................................................................ Single-Phase

Amps........................................................................................................................................................... 8.6A

Speed................................................................................................................................................ 1720 RPM

Power Transfer ............................................................................................................................... V-Belt Drive

Bearings..................................................................................................... Shielded & Permanently Lubricated

Main Specifications:

Operation Information

Type........................................................................................................................................................... Floor

Swing......................................................................................................................................................... 15 in.

Spindle Taper............................................................................................................................................... R-8

Spindle Travel........................................................................................................................................ 5-1/8 in.

Max. Distance From Spindle to Column................................................................................................ 7-1/2 in.

Max. Distance From Spindle to Table................................................................................................. 28-1/4 in.

Number of Spindle Speeds............................................................................................................................. 12

Range of Spindle Speeds........................................................................................................ 140 – 2436 RPM

Drilling Capacity (Mild Steel)................................................................................................................. 1-1/8 in.

Drill Chuck Type........................................................................................................................................... B16

Drill Chuck Size............................................................................................................................. 1/64 – 1/2 in.

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Model G0823 (Mfd. Since 2/17)

Spindle Information

Distance From Spindle to Base........................................................................................................... 45-1/4 in.

Quill Diameter............................................................................................................................ 75mm (2.95 in.)

Table Information

Max. Table Tilt (Left/Right)..................................................................................................................... 60 deg.

Table Swivel Around Center................................................................................................................. 360 deg.

Table Swivel Around Column............................................................................................................... 360 deg.

Max. Movement of Work Table............................................................................................................ 23-1/2 in.

Table Length.............................................................................................................................................. 15 in.

Table Width................................................................................................................................................ 14 in.

Table Thickness.................................................................................................................................... 1-5/8 in.

Vertical Table Travel.................................................................................................... Crank Handle Operation

Number of T-Slots............................................................................................................................................ 2

T-Slot Size................................................................................................................................................ 1/2 in.

T-

Floor-To-Table Height........................................................................................................... 18-1/2 – 41-3/4 in.

Construction

Table.................................................................................................................................................... Cast Iron

Column................................................................................................................................................. Cast Iron

Spindle Housing................................................................................................................................... Cast Iron

Head.................................................................................................................................................... Cast Iron

Base..................................................................................................................................................... Cast Iron

Paint Type/Finish.................................................................................................................................... Enamel

Other Related Information

Base Length........................................................................................................................................ 25-1/2 in.

Base Width.......................................................................................................................................... 17-1/2 in.

Column Diameter................................................................................................................................... 4-1/2 in.

Slot Centers..................................................................................................................................... 6-5/16 in.

Other Specifications:

Country of Origin ................................................................................................................................................ China

Warranty ........................................................................................................................................................... 1 Year

Serial Number Location .................................................................................................................................. ID Label

ISO 9001 Factory .................................................................................................................................................. Yes

Certified by a Nationally Recognized Testing Laboratory (NRTL) .......................................................................... No

Features:

Solid Cast-Iron Construction 12 Speeds Two T-Slots Accommodate 1/2" Clamping Kit 2 HP Motor R-8 Spindle Power Downfeed

Model G0823 (Mfd. Since 2/17)

-7-

SECTION 1: SAFETY

For Your Own Safety, Read Instruction

Manual Before Operating This Machine

The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures. Always use common sense and good judgment.

Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury. It may also be used to alert against unsafe practices.

This symbol is used to alert the user to useful information about

NOTICE

proper operation of the machine.

Safety Instructions for Machinery

OWNER’S MANUAL. Read and understand this

owner’s manual BEFORE using machine.

TRAINED OPERATORS ONLY. Untrained operators have a higher risk of being hurt or killed. Only allow trained/supervised people to use this machine. When machine is not being used, disconnect power, remove switch keys, or lock-out machine to prevent unauthorized use—especially around children. Make your workshop kid proof!

DANGEROUS ENVIRONMENTS. Do not use machinery in areas that are wet, cluttered, or have poor lighting. Operating machinery in these areas greatly increases the risk of accidents and injury.

MENTAL ALERTNESS REQUIRED. Full mental alertness is required for safe operation of machinery. Never operate under the influence of drugs or alcohol, when tired, or when distracted.

ELECTRICAL EQUIPMENT INJURY RISKS. You can be shocked, burned, or killed by touching live electrical components or improperly grounded machinery. To reduce this risk, only allow qualified service personnel to do electrical installation or repair work, and always disconnect power before accessing or exposing electrical equipment.

DISCONNECT POWER FIRST. nect machine from power supply BEFORE making adjustments, changing tooling, or servicing machine. This prevents an injury risk from unintended startup or contact with live electrical components.

EYE PROTECTION. Always wear ANSI-approved safety glasses or a face shield when operating or observing machinery to reduce the risk of eye injury or blindness from flying particles. Everyday eyeglasses are NOT approved safety glasses.

Always discon-

-8-

Model G0823 (Mfd. Since 2/17)

WEARING PROPER APPAREL. Do not wear clothing, apparel or jewelry that can become entangled in moving parts. Always tie back or cover long hair. Wear non-slip footwear to reduce risk of slipping and losing control or accidentally contacting cutting tool or moving parts.

HAZARDOUS DUST. Dust created by machinery operations may cause cancer, birth defects, or long-term respiratory damage. Be aware of dust hazards associated with each workpiece material. Always wear a NIOSH-approved respirator to reduce your risk.

HEARING PROTECTION. Always wear hearing protection when operating or observing loud machinery. Extended exposure to this noise without hearing protection can cause permanent hearing loss.

REMOVE ADJUSTING TOOLS. Tools left on machinery can become dangerous projectiles upon startup. Never leave chuck keys, wrenches, or any other tools on machine. Always verify removal before starting!

USE CORRECT TOOL FOR THE JOB. Only use this tool for its intended purpose—do not force it or an attachment to do a job for which it was not designed. Never make unapproved modifications—modifying tool or using it differently than intended may result in malfunction or mechanical failure that can lead to personal injury or death!

AWKWARD POSITIONS. Keep proper footing and balance at all times when operating machine. Do not overreach! Avoid awkward hand positions that make workpiece control difficult or increase the risk of accidental injury.

CHILDREN & BYSTANDERS. Keep children and bystanders at a safe distance from the work area. Stop using machine if they become a distraction.

GUARDS & COVERS. Guards and covers reduce accidental contact with moving parts or flying debris. Make sure they are properly installed, undamaged, and working correctly BEFORE operating machine.

FORCING MACHINERY. Do not force machine. It will do the job safer and better at the rate for which it was designed.

NEVER STAND ON MACHINE. Serious injury may occur if machine is tipped or if the cutting tool is unintentionally contacted.

STABLE MACHINE. Unexpected movement during operation greatly increases risk of injury or loss of control. Before starting, verify machine is stable and mobile base (if used) is locked.

USE RECOMMENDED ACCESSORIES. Consult this owner’s manual or the manufacturer for recommended accessories. Using improper accessories will increase the risk of serious injury.

UNATTENDED OPERATION. To reduce the risk of accidental injury, turn machine OFF and ensure all moving parts completely stop before walking away. Never leave machine running while unattended.

MAINTAIN WITH CARE. Follow all maintenance instructions and lubrication schedules to keep machine in good working condition. A machine that is improperly maintained could malfunction, leading to serious personal injury or death.

DAMAGED PARTS. Regularly inspect machine for damaged, loose, or mis-adjusted parts—or any condition that could affect safe operation. Immediately repair/replace BEFORE operating machine. For your own safety, DO NOT operate machine with damaged parts!

MAINTAIN POWER CORDS. When disconnecting cord-connected machines from power, grab and pull the plug—NOT the cord. Pulling the cord may damage the wires inside. Do not handle cord/plug with wet hands. Avoid cord damage by keeping it away from heated surfaces, high traffic areas, harsh chemicals, and wet/damp locations.

EXPERIENCING DIFFICULTIES. If at any time you experience difficulties performing the intended operation, stop using the machine! Contact our Technical Support at (570) 546-9663.

Model G0823 (Mfd. Since 2/17)

-9-

Additional Safety for Drill Presses

Serious injury or death can occur from getting clothing, jewelry, or long hair entangled in rotating spindle or bit/cutting tool. Contact with rotating bit/cutting tool can result in severe cuts or amputation of fingers. Flying metal chips can cause blindness or eye injuries. Broken bits/ cutting tools, unsecured workpieces, chuck keys, or other adjustment tools thrown from rotating spindle can strike nearby operator or bystanders with deadly force. To reduce the risk of these hazards, operator and bystanders MUST completely heed hazards and warnings below.

WEARING PROPER PPE. Flying chips created by

drilling can cause eye injuries or blindness. Always wear a face shield in addition to safety glasses. Always keep hands and fingers away from drill bit/ cutting tool. Avoid awkward hand positions, where a sudden slip could cause hand to move into bit/ cutting tool.

AVOIDING ENTANGLEMENT. DO NOT wear loose clothing, gloves, or jewelry, and tie back long hair. Keep all guards in place and secure. Always allow spindle to stop on its own. DO NOT stop spindle using your hand or any other object.

REMOVING ADJUSTMENT TOOLS. Chuck key, drawbar wrench, and other tools left on machine can become deadly projectiles when spindle is started. Remove all loose items or tools used on spindle immediately after use.

SECURING BIT/CUTTING TOOL. Firmly secure bit/cutting tool so it does not fly out of spindle during operation or startup.

SECURING TABLE AND HEADSTOCK. To avoid accidental contact with tool/bit, tighten all table and headstock locks before operating drill.

CORRECT SPINDLE SPEED. Using wrong spindle speed can cause bits/cutting tools to break and strike operator or bystanders. Follow recommended speeds and feeds for each size/type of bit/cutting tool and workpiece material.

WORKPIECE PREPARATION. To avoid loss of workpiece control, DO NOT drill material with an uneven surface on the table, unless a suitable support is used. To avoid impact injuries, make sure workpiece is free of nails or foreign objects in area to be drilled.

WORKPIECE CONTROL. An unsecured workpiece may unexpectedly shift, spin out of control, or be thrown if bit/cutting tool “grabs” during operation. Clamp workpiece to table or in table-mounted vise, or brace against column to prevent rotation. NEVER hold workpiece by hand during operation. NEVER start machine with bit/cutting tool touching workpiece; allow spindle to gain full speed before drilling.

INSPECTING BIT/CUTTING TOOL. Damaged bits/cutting tools may break apart during operation and hit operator or bystanders. Dull bits/cutting tools increase cutting resistance and are more likely to grab and spin/throw workpiece. Always inspect bits/cutting tools for sharpness, chips, or cracks before each use. Replace dull, chipped, or cracked bits/cutting tools immediately.

MAINTAINING MACHINE. Keep machine in proper working condition to help ensure that it functions safely and all guards and other components work as intended. Perform routine inspections and all necessary maintenance. Never operate machine with damaged or worn parts that can break or result in unexpected movement during operation.

CLEANING MACHINE SAFELY. To avoid contact with tool/bit, never clear chips while spindle is turning. To avoid cuts and eye injuries, DO NOT clear chips by hand or with compressed air—use a brush or vacuum instead.

DISCONNECT POWER FIRST. To reduce risk of electrocution or injury from unexpected startup, make sure drill is turned OFF, disconnected from power, and all moving parts have come to a complete stop before changing bits/cutting tools or starting any inspection, adjustment, or maintenance procedure.

-10 -

Model G0823 (Mfd. Since 2/17)

SECTION 2: POWER SUPPLY

Before installing the machine, consider the availability and proximity of the required power supply circuit. If an existing circuit does not meet the requirements for this machine, a new circuit must be installed. To minimize the risk of electrocution, fire, or equipment damage, installation work and electrical wiring must be done by an electrician or qualified service personnel in accordance with all applicable codes and standards.

or equipment damage may occur if machine is not properly grounded and connected to power

The full-load current rating is the amperage a machine draws at 100% of the rated output power. On machines with multiple motors, this is the amperage drawn by the largest motor or sum of all motors and electrical devices that might operate at one time during normal operations.

The full-load current is not the maximum amount of amps that the machine will draw. If the machine is overloaded, it will draw additional amps beyond the full-load rating.

If the machine is overloaded for a sufficient length of time, damage, overheating, or fire may result— especially if connected to an undersized circuit. To reduce the risk of these hazards, avoid overloading the machine during operation and make sure it is connected to a power supply circuit that meets the specified circuit requirements.

For your own safety and protection of

Note: Circuit requirements in this manual apply to

a dedicated circuit—where only one machine will be running on the circuit at a time. If machine will be connected to a shared circuit where multiple machines may be running at the same time, consult an electrician or qualified service personnel to ensure circuit is properly sized for safe operation.

A power supply circuit includes all electrical equipment between the breaker box or fuse panel in the building and the machine. The power supply circuit used for this machine must be sized to safely handle the full-load current drawn from the machine for an extended period of time. (If this machine is connected to a circuit protected by fuses, use a time delay fuse marked D.)

This machine is prewired to operate on a power supply circuit that has a verified ground and meets the following requirements:

Availability

Electrocution, fire, shock,

supply.

Full-Load Current Rating

Circuit Information

property, consult an electrician if you are unsure about wiring practices or electrical codes in your area.

Full-Load Current Rating at 220V .... 8.6 Amps

Model G0823 (Mfd. Since 2/17)

Circuit Requirements

Nominal Voltage .........20 8V, 2 20V, 2 30V, 2 40V

Cycle .......................................................... 60 Hz

Phase ........................................... Single-Phase

Power Supply Circuit ......................... 15 Amps

Plug/Receptacle ............................. NEMA 6-15

-11-

Improper connection of the equipment-grounding wire can result in a risk of electric shock. The wire with green insulation (with or without yellow stripes) is the equipment-grounding wire. If repair or replacement of the power cord or plug is necessary, do not connect the equipment-grounding wire to a live (current carrying) terminal.

Check with a qualified electrician or service personnel if you do not understand these grounding requirements, or if you are in doubt about whether the tool is properly grounded. If you ever notice that a cord or plug is damaged or worn, disconnect it from power, and immediately replace it with a new one.

We do not recommend using an extension cord with this machine. cord, only use it if absolutely necessary and only on a temporary basis.

Extension cords cause voltage drop, which can damage electrical components and shorten motor life. Voltage drop increases as the extension cord size gets longer and the gauge size gets smaller (higher gauge numbers indicate smaller sizes).

Any extension cord used with this machine must be in good condition and contain a ground wire and matching plug/receptacle. Additionally, it must meet the following size requirements:

Grounding Requirements

This machine MUST be grounded. In the event of certain malfunctions or breakdowns, grounding reduces the risk of electric shock by providing a path of least resistance for electric current.

This machine is equipped with a power cord that has an equipment-grounding wire and a grounding plug. Only insert plug into a matching receptacle (outlet) that is properly installed and grounded in accordance with all local codes and ordinances. DO NOT modify the provided plug!

No adapter should be used with plug. If

process. DO NOT connect to power until

GROUNDED

6-15 RECEPTACLE

Current Carrying Prongs

6-15 PLUG

Serious injury could occur if you connect machine to power before completing setup

instructed later in this manual.

Grounding Prong

Figure 6. Typical 6-15 plug and receptacle.

plug does not fit available receptacle, or if machine must be reconnected for use on a different type of circuit, reconnection must be performed by an electrician or qualified service personnel, and it must comply with all local codes and ordinances.

-12-

Extension Cords

If you must use an extension

Minimum Gauge Size ...........................14 AWG

Maximum Length (Shorter is Better).......50 ft.

Model G0823 (Mfd. Since 2/17)

SECTION 3: SETUP

This machine was carefully packaged for safe transport. When unpacking, separate all enclosed items from packaging materials and inspect them for shipping damage.

please

IMPORTANT:

you are completely satisfied with the machine and have resolved any issues between Grizzly or the shipping agent. You MUST have the original pack-

aging to file a freight claim. It is also extremely helpful if you need to return your machine later.

Keep children and pets away from plastic bags or packing materials shipped with this

The following is a list of items shipped with your machine. Before beginning setup, lay these items out and inventory them.

If any non-proprietary parts are missing (e.g. a nut or a washer), we will gladly replace them; or for the sake of expediency, replacements can be obtained at your local hardware store.

Unpacking

If items are damaged

call us immediately at (570) 546-9663.

Save all packaging materials until

SUFFOCATION HAZARD!

machine. Discard immediately.

Needed for Setup

Inventory

Box 1 (Figure 7) Qty

A. Toolbox ....................................................... 1

B. Bottle for Oil ............................................... 1

C. Lug Wrench 20/25mm ................................ 1

D. Open-End Wrench 17/19mm ...................... 1

E. Hex Wrenches 3, 4, 5mm ........................... 3

F. T-bolts M14-2 x 55 ...................................... 2

—Hex Nuts M14-2 ...................................... 2

—Flat Washers 14mm ................................ 2

G. Drift Key ...................................................... 1

H. Spindle Sleeve MT#3–MT#2 ...................... 1

I. Spindle Sleeve R-8–MT#3 ......................... 1

J. Drill Chuck Arbor R8-B16 ........................... 1

K. Drill Chuck B16 1–13mm ............................ 1

L. Chuck Key .................................................. 1

The following are needed to complete the setup process, but are not included with your machine.

Description Qty

• Additional People ....................................... 1

• Safety Glasses ........................................... 1

• Cleaner/Degreaser (Page 14) .... As Needed

• Disposable Shop Rags ............... As Needed

• Forklift ......................................................... 1

• Lifting Sling (Rated 1000 lbs. Minimum)..... 2

If you cannot find an item on this list, carefully check around/inside the machine and packaging materials. Often, these items get lost in packaging materials while unpacking or they are pre-installed at the factory.

Model G0823 (Mfd. Since 2/17)

NOTICE

Figure 7. Toolbox inventory.

-13-

The unpainted surfaces of your machine are coated with a heavy-duty rust preventative that prevents corrosion during shipment and storage. This rust preventative works extremely well, but it will take a little time to clean.

Be patient and do a thorough job cleaning your machine. The time you spend doing this now will give you a better appreciation for the proper care of your machine's unpainted surfaces.

There are many ways to remove this rust preventative, but the following steps work well in a wide variety of situations. Always follow the manufacturer’s instructions with any cleaning product you use and make sure you work in a well-ventilated area to minimize exposure to toxic fumes.

Before cleaning, gather the following:

• Disposable rags

• Cleaner/degreaser (WD•40 works well)

• Safety glasses & disposable gloves

• Plastic paint scraper (optional)

Basic steps for removing rust preventative:

Many cleaning solvents

work in a well-ventilated

Avoid chlorine-based solvents, such as

Cleanup

Gasoline and petroleum products have low flash points and can explode or cause fire if used to clean machinery. Av oi d using these products to clean machinery.

Put on safety glasses.

Coat the rust preventative with a liberal

amount of cleaner/degreaser, then let it soak for 5–10 minutes.

Wipe off the surfaces. If your cleaner/degreas-

er is effective, the rust preventative will wipe off easily. If you have a plastic paint scraper, scrape off as much as you can first, then wipe off the rest with the rag.

are toxic if inhaled. Only

area.

NOTICE

acetone or brake parts cleaner, that may damage painted surfaces.

T23692—Orange Power Degreaser

A great product for removing the waxy shipping grease from your machine during clean up.

Figure 8. T23692 Orange Power Degreaser.

Repeat Steps 2–3 as necessary until clean,

then coat all unpainted surfaces with a quality metal protectant to prevent rust.

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Model G0823 (Mfd. Since 2/17)

Site Considerations

Weight Load

Refer to the of your machine. Make sure that the surface upon which the machine is placed will bear the weight of the machine, additional equipment that may be installed on the machine, and the heaviest workpiece that will be used. Additionally, consider the weight of the operator and any dynamic loading that may occur when operating the machine.

Space Allocation

Consider the largest size of workpiece that will be processed through this machine and provide enough space around the machine for adequate operator material handling or the installation of auxiliary equipment. With permanent installations, leave enough space around the machine to open or remove doors/covers as required by the maintenance and service described in this manual.

See below for required space allocation.

Physical Environment

Extreme conditions for this type of machinery are

Place this machine near an existing power source.

other hazards. Make sure to leave enough space

Shadows, glare, or strobe effects that may distract or impede the operator must be eliminated.

Machine Data Sheet for the weight

Children or untrained people may be seriously injured by this machine. Only install in an access restricted location.

The physical environment where the machine is operated is important for safe operation and longevity of machine components. For best results, operate this machine in a dry environment that is free from excessive moisture, hazardous chemicals, airborne abrasives, or extreme conditions.

generally those where the ambient temperature range exceeds 41°–104°F; the relative humidity range exceeds 20%–95% (non-condensing); or the environment is subject to vibration, shocks, or bumps.

Electrical Installation

Make sure all power cords are protected from traffic, material handling, moisture, chemicals, or

around machine to disconnect power supply or apply a lockout/tagout device, if required.

Lighting

Lighting around the machine must be adequate enough that operations can be performed safely.

351⁄2 "

Model G0823 (Mfd. Since 2/17)

30" Minimum

for Maintenance

Figure 9. Minimum working clearances.

23"

-15-

Lifting & Placing

get help from other people

Anchoring machinery to the floor prevents tipping or shifting and reduces vibration that may occur during operation, resulting in a machine that runs slightly quieter and feels more solid.

If the machine will be installed in a commercial or workplace setting, or if it is permanently connected (hardwired) to the power supply, local codes may require that it be anchored to the floor.

If not required by any local codes, fastening the machine to the floor is an optional step. If you choose not to do this with your machine, we recommend placing it on machine mounts, as these provide an easy method for leveling and they have vibration-absorbing pads.

Lag shield anchors with lag screws (see below) are a popular way to anchor machinery to a concrete floor, because the anchors sit flush with the floor surface, making it easy to unbolt and move the machine later, if needed. However, anytime local codes apply, you MUST follow the anchoring methodology specified by the code.

Anchoring to Floor

HEAVY LIF T! Straining or crushing injury may occur from improperly lifting machine or some of its parts. To reduce this risk,

and use a forklift (or other lifting equipment) rated for weight of this machine.

To move and place drill:

1. Place shipping crate near final machine

mounting location.

2. Remove top portion of crate from the shipping pallet, place lifting slings around headstock (see Figure 10), and attach them securely to forklift (or other power lifting equipment).

Number of Mounting Holes ............................ 4

Diameter of Mounting Hardware .................

⁄8"

Anchoring to Concrete Floors

Note: Be sure slings are far enough apart to

avoid putting pressure on belt cover; otherwise, it can become damaged from the force of the slings while lifting.

Figure 10. Lifting slings properly wrapped around headstock and positioned to avoid

damage to belt cover while lifting.

3. Unbolt machine from pallet.

4. With another person to help to steady

machine, lift it just enough to clear pallet and any floor obstacles, then place machine in its final position on shop floor.

-16 -

Lag Screw

Flat Washer

Machine Base

Concrete

Figure 11. Popular method for anchoring

machinery to a concrete floor.

Model G0823 (Mfd. Since 2/17)

Lag Shield Anchor

Drilled Hole

Joining Drill Chuck

An arbor is included for the drill chuck that comes with this machine. The following procedure describes how to install the arbor in the chuck.

After the arbor is installed in the drill chuck, it is very difficult to separate the assembly. If you would like to use a different chuck in the future, we recommend obtaining a new arbor.

Important: DO NOT install the drill chuck and arbor assembly into the spindle until AFTER the test run.

To join drill chuck and arbor:

clean drill

5. Attempt to separate drill chuck and arbor by hand —if they separate, repeat Steps 3–4.

DO NOT start machine until all preceding setup instructions have been performed. Operating an improperly set up machine

Serious injury or death can result from

Once assembly is complete, test run the machine to ensure it is properly connected to power and safety components are functioning correctly.

If you find an unusual problem during the test run, immediately stop the machine, disconnect it from power, and fix the problem BEFORE operating the machine again. The

table in the

SERVICE section of this manual can help.

& Arbor

Test Run

Troubleshooting

Use acetone or lacquer thinner to chuck and arbor mating surfaces, especially the bore.

Retract chuck jaws completely into chuck.

Insert small end of arbor into chuck.

Hold assembly by the arbor and tap chuck onto a block of wood with medium force, as illustrated below.

using this machine BEFORE understanding its controls and related safety information. DO NOT operate, or allow others to operate, machine until the information is understood.

may result in malfunction or unexpected results that can lead to serious injury, death, or machine/property damage.

Figure 12. Joining drill chuck and arbor.

Model G0823 (Mfd. Since 2/17)

-17-

The Test Run consists of verifying the following:

1) The motor powers up and runs correctly, and 2) the emergency stop button works correctly.

Refer to Figures 13–14 for the locations of the various controls necessary for performing the

Test Run.

7. Press STOP button to turn spindle OFF.

Allow spindle to come to a complete stop.

8. Press FORWARD button on control panel to turn machine ON.

9. Press Emergency Stop button to turn machine OFF.

Forward

Button

Power

Indicator

Light

Stop

Button

Figure 13. Location of controls necessary for

Test Run.

To test run machine:

1. Clear all setup tools away from machine.

2. Connect machine to power supply.

3. Rotate E-STOP button clockwise. Button

should pop outward and power indicator light should illuminate.

Reverse

Button

E-Stop

Button

Figure 14. Resetting the switch.

10. WITHOUT resetting Emergency Stop but-

ton, try to start machine by pressing the FORWARD button. The machine should not start.

— If the machine does not start, the safety

feature of the Emergency Stop button is working correctly. Congratulations! The Test Run is complete.

— If the machine does start, immediately

turn it OFF and disconnect power. The safety feature of the Emergency Stop button is NOT working properly and must be replaced before further using the machine.

4. Press FORWARD button on control panel to turn machine ON. The motor should run smoothly and without unusual problems or noises.

5. Press STOP button to turn spindle OFF. Allow spindle to come to a complete stop.

6. Press REVERSE button to turn spindle ON. The motor should run smoothly and without unusual problems or noises in the opposite direction.

-18-

Model G0823 (Mfd. Since 2/17)

Spindle Break-In

The spindle break-in procedure distributes lubrication

reduce the risk

of early

if there are any "dry" spots or areas where lubrication has settled in the bearings. You

efore

placing

for the first time when the machine is new or if it has been sitting idle for longer than 6 months.

Always start the spindle break-in at the lowest speed to minimize wear if there Allow the spindle to run long enough to warm up and distribute the bearing grease, then incrementally increase spindle speeds and repeat this process at each speed until reaching the maximum spindle speed. Following the break-in procedure in this progressive manner helps minimize any potential wear that could occur before lubrication is fully distributed.

To perform spindle break-in:

1. Make sure machine has been properly lubri-

cated. Refer to Lubrication on Page 31.

throughout the bearings to

bearing failure

must complete this procedure b

operational loads on the spindle

are dry spots.

Complete the spindle bearing break-in procedure to prevent rapid wear and tear of spindle components once the drill press is placed into operation.

2. Make sure spindle area is free of obstructions.

3. Configure V-belts for a spindle speed of

140 RPM. Refer to Changing Spindle Speed on Page 22.

4. Connect machine to power and run spindle in forward direction for 10 minutes. Repeat in reverse direction.

5. Turn machine OFF, allow spindle to come to a complete stop, then DISCONNECT MACHINE FROM POWER!

6. Run spindle for 5 minutes in each direction at each speed listed below (refer to Changing Spindle Speed on Page 22) and in progressive order.

a. 413 RPM b. 819 RPM c. 1450 RPM d. 2436 RPM

7. Turn machine OFF.

DO NOT perform this procedure independently of the Test Run section. The drill press could be seriously damaged if the controls are set differently than instructed in that section.

Model G0823 (Mfd. Since 2/17)

Congratulations! Spindle break-in is now complete.

-19 -

SECTION 4: OPERATIONS

To reduce your risk of serious injury, read this entire manual BEFORE

Keep hair, clothing, and

ing parts at all times. Entanglement can result in death, amputation, or

The purpose of this overview is to provide the novice machine operator with a basic understanding of how the machine is used during operation, so the

discussed later

in this manual

Due to the generic nature of this overview, it is

not

more about specific operations, manual,

training from experienced machine operators outside of this manual by reading "how-to" books, trade magazines, or websites.

using machine.

To reduce risk of eye or face injury from flying chips, always wear approved safety glasses and a face shield when operating this machine.

Operation Overview

machine controls/components

are easier to understand.

intended to be an instructional guide. To learn

read this entire

seek additional

, and do additional research

To complete a typical operation, the operator does the following:

jewelry away from mov-

severe crushing injuries!

If you are not experienced with this type of machine, WE STRONGLY RECOMMEND that you seek additional training outside of this manual. Read books/magazines or get formal training before beginning any projects. Regardless of the content in this section, Grizzly Industrial will not be held liable for accidents caused by lack of training.

-20-

1. Examines workpiece to make sure it is suitable for drilling.

2. Puts on required safety glasses and face shield.

3. Firmly secures workpiece to table using a vise or T-slot clamps.

4. Installs correct cutting tool for operation.

5. Adjusts table to correct height, then locks it in

place.

6. Selects appropriate spindle speed according to V-belt configuration chart located inside belt cover.

7. Connects machine to power, and starts spindle rotation in proper direction for cutting tool installed.

8. Begins drilling.

9. When finished, stops spindle rotation and

disconnects machine from power.

Model G0823 (Mfd. Since 2/17)

Calculating Spindle Speed for Drilling

Using the Drill Bit Speed Chart

The chart shown in Figure 15 is intended as a guide only. Always follow the manufacturer's speed recommendations if provided with your drill bits, cutters, or hole saws. Exceeding the recommended speeds may be dangerous to the operator.

The speeds shown here are intended to get you started. The optimum speed will always depend on various factors, including tool diameter, drilling pressure, material hardness, material quality, and desired finish.

Often, when drilling materials other than wood, some type of lubrication is necessary.

Twist/Brad Point Drill Bits Soft Wood Hard Wood Plastic Brass Aluminum Mild Steel

1/16" – 3/16" 3000 2500 2500 2500 3000 2500 13/64" – 3/8" 2000 1500 2000 1250 2500 1250 25/64" – 5/8" 1500 750 1500 750 1500 600

11/16" – 1" 750 500 1000 400 1000 350

Lubrication Suggestions

Wood ...........................................................None

Plastics ............................................Soapy Water

Brass ...............................Water-Based Lubricant

Aluminum ..................... Paraffin-Based Lubricant

Mild Steel ............................. Oil-Based Lubricant

Larger bits turning at slower speeds tend to grab the workpiece aggressively. This can result in the operator's hand being pulled into the bit or the workpiece being thrown with great force. Always clamp the workpiece to the table to prevent injuries.

pade/Forstner Bits Soft Wood Hard Wood Plastic Brass Aluminum Mild Steel

1/4" – 1/2" 2000 1500

9/16" – 1" 1500 1250

1-1/8" – 1-7/8" 1000 750

2–3" 500 350

ole Saws Soft Wood Hard Wood Plastic Brass Aluminum Mild Steel

1/2" – 7/8" 500 500 600 600 600 500 1" – 1-7/8" 400 400 500 500 500 400 2" – 2-7/8" 300 300 400 400 400 300 3" – 3-7/8" 200 200 300 300 300 200

4" – 5" 100 100 200 200 200 100

osette Cutters Soft Wood Hard Wood Plastic Brass Aluminum Mild Steel

Carbide Insert Type 350 250

One-Piece Type 1800 500

enon/Plug Cutters Soft Wood Hard Wood Plastic Brass Aluminum Mild Steel

3/8" – 1/2" 1200 1000

5/8" – 1" 800 600

Figure 15. Drill bit speed chart.

Model G0823 (Mfd. Since 2/17)

-21-

Changing Spindle

Speed

The Model G0823 has 12 spindle speeds, which are selected by positioning the V-belts in various configurations on the pulleys. V-belts and pulleys are located inside the belt cover on top of the machine.

Tools Needed Qty

Hex Wrench 6mm .............................................. 1

To change spindle speeds:

1. DISCONNECT MACHINE FROM POWER!

2. Loosen motor lock lever shown in Figure 16, pull motor inward to relieve tension on

V-belts, then re-tighten lock lever.

3. Open belt cover, then loosen two idler cap screws (see Figure 17) that hold idler pulley in place, so it can move freely.

Tip: Lower headstock for easy access (see

Adjusting Headstock Position on Page 26).

Idler Cap Screws

Figure 17. Spindle speed pulley system.

Motor Lock Lever

Figure 16. Use lock lever when changing V-belt

positions to change spindle speed.

RPM Position

140 4-5

219 3-5

263 4-6

317 2-5

Spindle Pulley Idler Pulley Motor Pulley

RPM Position

413 3-6

475 4-7

819 1-6

1075 2-7

4. With center and rear pulleys loose, move V-belts to corresponding position for desired speed (see chart below).

5. Loosen motor locking lever and allow spring to tighten rear V-belt, then re-tighten motor locking lever.

6. Retighten idler cap screws, then close and latch belt cover.

RPM Position

1238 3-8

1450 1-7

1770 2-8

2436 1-8

-22-

Figure 18. Spindle speed chart.

Model G0823 (Mfd. Since 2/17)

Using Downfeed

The Model G0823 features three ways to control spindle downfeed:

• Coarse Downfeed

• Fine Downfeed

• Auto Downfeed

F. Fine Downfeed Graduated Dial Collar:

Rotate knurled knob to loosen collar. Align collar depth measurement with indicator line on headstock. Fine downfeed measurements are in 0.001".

G. Fine Downfeed Handwheel: Controls spin-

dle travel in slow, small amounts for milling/drilling. Adjusts quill height in 0.001" increments.

Downfeed Controls

Use Figure 19 and the descriptions below to identify the downfeed controls that are referred to in the following procedures.

Figure 19. Identification of downfeed controls.

A. Coarse Downfeed Lever (1 of 2): Controls

spindle travel in rapid, large amounts for milling or drilling.

Coarse Downfeed

1. Make sure spindle is completely stopped.

2. Loosen depth graduated dial lock handle (C).

3. Rotate depth graduated dial (E) to limit

downfeed depth, then retighten lock handle.

4. Rotate auto-downfeed rate selector knob (B) counterclockwise to OFF position.

5. Push coarse downfeed handles (A) toward headstock and tighten coarse handle lockdown thumb screw (D) to hold them in place.

6. Press FORWARD or REVERSE button on control panel to start spindle rotation, and use coarse downfeed handles to control spindle travel.

Fine Downfeed

1. Make sure spindle is completely stopped.

B. Auto-Downfeed Rate Selector Knob:

Adjusts speed of quill vertical movement in increments of 0.004", 0.008", and 0.012" per rotation.

C. Depth Graduated Dial Collar Lock: Secures

graduated dial for precise, repeatable drilling operations.

D. Coarse Downfeed Handle Thumb Screw:

When tightened, secures coarse downfeed handles for operation. When loosened, allows coarse downfeed handles to pull outward, engaging the auto-downfeed function.

E. Coarse Downfeed Graduated Dial Collar:

Adjust collar to specific depth of quill travel measurements indicated on collar for repeatable drilling operations.

Model G0823 (Mfd. Since 2/17)

2. Loosen depth graduated dial lock handle (C).

3. Loosen coarse handle lock-down thumb

screw (D), and pull coarse downfeed handles (A) away from headstock.

4. Rotate auto-downfeed rate selector knob (B) counterclockwise to OFF position.

5. Loosen knurled knob securing fine downfeed depth graduated dial collar (F) and reset downfeed depth, then retighten knurled knob.

6. Press FORWARD or REVERSE button on control panel to start spindle rotation, and use fine downfeed handwheel (G) to control spindle travel.

-23-

Auto-Downfeed

The auto-downfeed feature uses headstock gears to control powered downfeed in increments of 0.10mm, 0.18mm, and 0.26mm per spindle revolution.

Installing/Removing

Tooling

The Model G0823 includes the spindle tools shown in Figure 20 below.

Spindle-return is spring-loaded! Do not disengage auto-downfeed until spindle returns to top (starting) position or spindle will slam upward into quill.

To use auto-downfeed:

1. Make sure spindle is completely stopped.

2. Ensure work table height is adjusted properly

to allow spindle its full range of movement.

3. Loosen depth graduated dial collar lock (C). This will disengage coarse downfeed graduated dial collar from operation.

4. Rotate auto-downfeed rate selector knob (B) clockwise to desired downfeed rate.

5. Loosen coarse handle lock-down thumb screw (D) and pull coarse downfeed levers (A) away from headstock.

6. Press FORWARD or REVERSE button on control panel to start spindle rotation and to engage auto-downfeed spindle travel.

A. Drill Chuck w/R-8 Arbor: Use with drill bits.

B. R-8–MT#3 Spindle Adapter Sleeve: Use

with MT#3 tooling with or without a tang. Has a drift key slot for tool removal.

C. MT#3–MT#2 Spindle Adapter Sleeve: Use

with the R-8–MT#3 spindle sleeve for MT#2 tooling. Has a drift key slot for tool removal.

D. Drift Key: Use for tool removal.

Figure 20. Drill chuck and arbors included with

Model G0823.

When using auto-downfeed, the spindle WILL NOT automatically stop or reverse when it reaches the bottom depth of travel. To avoid machine damage, manually stop spindle rotation before this happens.

7. When desired depth of spindle travel is

reached, stop spindle travel by pressing STOP button on control panel.

8. Firmly grip coarse downfeed handles, push handles toward headstock, and use handles to return spindle to top position.

-24-

Cutting tools are sharp and can easily cause laceration injuries. Always protect your hands with leather gloves or shop rags when handling cutting tools.

Model G0823 (Mfd. Since 2/17)

Installing Tooling

This machine features a spindle that accepts R-8 collets and arbors. It can also use MT#3 or MT#2 tooling with the included adapter sleeves.

6. Continue to tighten drawbar until collet and cutter (or arbor) are snugged firmly in place. Do not over-tighten drawbar, and never use power tools to tighten it.

To install tooling:

1. DISCONNECT MACHINE FROM POWER!

2. Open belt cover.

3. Make sure tapered mating surfaces of tooling

and spindle are clean and free of grease or other contaminants.

4. Align tooling alignment slot (see Figure 21) with pin inside spindle, then insert tooling into spindle until it contacts drawbar.

Note: Drawbar height inside spindle can be

changed by rotating the drawbar lock nut (see Figure 21).

5. Working from the top, hand-thread drawbar into tooling until finger-tight, then use a lug wrench to snug it.

—If drawbar bottoms out in tooling and will

not tighten further before tooling is tight in spindle, tighten drawbar lock nut (see

Figure 21) to secure tooling in spindle.

Removing Tooling

1. DISCONNECT MACHINE FROM POWER!

2. Loosen, but do not remove, drawbar.

Tip: If necessary, insert included drill chuck

key into chuck to hold chuck in place when tightening drawbar.

3. Hold tooling to prevent it from dropping completely out of machine. Tap on top of drawbar with a brass hammer to loosen collet/arbor from spindle, as shown in Figure 22.

Brass Hammer

Note: DO NOT overtighten drawbar.

Overtightening makes tooling removal difficult and could damage arbor and drawbar threads.

Lug Wrench

Drawbar

Lock Nut

Arbor

Figure 21. Threading drawbar into collet/arbor to

install tooling.

Drawbar

Arbor

Figure 22. Tapping top of drawbar with drawbar

nut already loosened to remove tooling.

4. Unthread drawbar until it is free from tooling. Remove tooling from spindle when not in use.

Model G0823 (Mfd. Since 2/17)

-25-

Adjusting Headstock

Position

The headstock travels up and down the column, and rotates 360° around the column. Before adjusting headstock position, fully retract the quill and set the headstock as low as possible to increase quill rigidity and reduce vibration.

Setting Depth Stop

The depth stop is used to limit the range of tooling downward movement or drilling depth. Maximum

depth is 5

To set depth stop:

1. DISCONNECT MACHINE FROM POWER!

⁄8".

To adjust headstock position:

1. DISCONNECT MACHINE FROM POWER!

2. Use included lug wrench to loosen both

headstock lock nuts shown in Figure 23.

Headstock

Lock Nuts

Figure 23. Loosening headstock lock nuts in

order to adjust headstock position.

3. Use headstock elevation crank (see Figure

24) to move head up or down as desired. Use

your hands to rotate headstock on column as needed.

2. Install tooling (refer to Page 25), then make sure spindle is drawn all the way up into headstock.

3. Loosen headstock lock nuts (see Figure 23) and lower head using headstock elevation crank (see Figure 24) until drill bit or cutter is approximately retighten headstock lock nuts.

4. Rotate knurled knob (Figure 25) until top of indicator is level with desired depth as listed on scale.

Note: The depth stop scale functions as a

general guide only. It is not intended for hightolerance, precision results. To calibrate the depth stop, see Calibrating Depth Stop on Page 36.

⁄8" above workpiece, then

Headstock

Elevation Crank

Figure 24. Location of headstock elevation

crank.

4. Retighten headstock lock nuts.

-26-

Indicator

Knurled

Knob

Figure 25. Depth stop controls.

Model G0823 (Mfd. Since 2/17)

Positioning Table

Pivoting Table Around Column

1. Remove any loose objects from table surface.

The table moves vertically, rotates 360°, pivots around the column, and tilts 60° left or right.

Rotating Table on Its Axis

1. Remove any loose objects from table surface.

2. Loosen pivot lock handle shown in Figure 26.

Pivot Lock

Handle

Rack

Table Lock

Handles

Table Elevation

Crank

2. Slightly loosen table lock handles (see Figure 26).

3. Pivot table to desired location, making sure to guide rack, as shown in Figure 26.

4. Retighten lock handles.

Tilting Table

1. Remove all objects from table surface.

2. Loosen three tilt lock nuts shown in Figure 27.

Tilt Lock

Nuts

Tilt Angle

Pointer and Scale

Figure 26. Table adjustment controls.

3. Rotate table to desired position, then re-

tighten pivot lock handle.

Raising/Lowering Table

1. Remove any loose objects from table surface.

2. Loosen table lock handles shown in Figure 26.

3. Adjust table height by rotating table elevation

crank (see Figure 26), then re-tighten table lock handles.

Figure 27. Table tilt controls.

3. Tilt table until pointer aligns with desired angle on scale (see Figure 27).

4. Retighten tilt-lock nuts.

Model G0823 (Mfd. Since 2/17)

-27-

ACCESSORIES

Installing unapproved accessories may

order online at www.grizzly.com or call 1-800-523-4777

SECTION 5: ACCESSORIES

cause machine to malfunction, resulting in serious personal injury or machine damage. To reduce this risk, only install accessories recommended for this machine by Grizzly.

NOTICE

Refer to our website or latest catalog for additional recommended accessories.

G5753— 6" Cast-Iron Drill Press Vise

If you use a drill press and value your fingers, you need one of these. Made from high-grade cast iron, these hefty horizontal vises offer support and stability, allowing you to keep your hands well away from fast moving bits and cutters. Includes a sturdy lip along both sides of the base, allowing vise to be mounted to nearly any machine table, using common T-slot clamps.

G1075—52-Pc. Clamping Kit

This clamping kit includes 24 studs, 6 step block pairs, 6 T-nuts, 6 flange nuts, 4 coupling nuts, and 6 end hold-downs. The rack is slotted so it can be mounted close to the machine for easy access. Made for

T20501—Face Shield Crown Protector 4" T20502—Face Shield Crown Protector 7" T20503—Face Shield Window T20451—"Kirova" Clear Safety Glasses T20452—"Kirova" Anti-Reflective S. Glasses H0736—Shop Fox H7194—Bifocal Safety Glasses 1.5 H7195—Bifocal Safety Glasses 2.0 H7196—Bifocal Safety Glasses 2.5

⁄2 " T-slots.

Figure 29. G1075 Clamping Kit.

Safety Glasses

Figure 28. G5753 6" Cast-Iron Drill Press Vise.

Figure 30. Safety glasses.

-28-

Model G0823 (Mfd. Since 2/17)

G3658—Titanium Drill Bits

order online at www.grizzly.com or call 1-800-523-4777

Titanium nitride-coated bits last up to six times as long as uncoated bits. This 115-piece set features

29 fractional bits, from

⁄64", letter bits from A–Z, and 60 number bits.

⁄16" to 1⁄2 " in increments

Housed in rugged steel case.

G1064—Cross-Sliding Vise

This vise features an exclusive slide bar to prevent the jaws from tilting up or sideways when tightening. Adjustable gibs take up any slack on both top and bottom slides. Use this vise on your drill press for cutting keyways and doing light milling jobs.

Figure 31. G3658 115-Pc. Drill Bit Set.

T26688—R-8 Quick-Change Collet 8-Pc. Set

These collets are hardened and ground for maximum holding power and ultra precision. Threaded

⁄16"-20 draw bars, this set has a maximum run-

for out of 0.001". Set includes collect chuck,

⁄8", 1⁄2 ", 5⁄8", 3⁄4", and 1" collets, spanner wrench,

⁄4", 5⁄16",

and moulded plastic case.

Figure 33. G1064 Cross-Sliding Vise.

T24354—6" Digital Caliper with 6" Digital Micrometer Set

This high-precision electronic Outside Micrometer features a crisp, clear, easy-to-read LCD display, and is accurate to 0.001". Hardened and ground spindle with carbide anvil ensures durability and accuracy.

Figure 32. T26688 R-8 Quick-Change Collet

8-Pc. Set.

Figure 34. Model T24354 6" Digital Caliper with

1" Digital Micrometer Set.

Model G0823 (Mfd. Since 2/17)

-29-

H7362—Drill Doctor DD500x Home/Shop

⁄2" Drill Sharpener

⁄32"–

Save yourself money by sharpening you dull and broken drill bits at home! This easy-to-use system makes it simple to keep a sharp, perfectly angled cutting edge on bits you use often, and it can even be used to put an edge back on broken bits.

H3788—G96 G2871—Boeshield H5486—SLIPIT

Gun Treatment

T-9

Keep unpainted cast iron surfaces rust-free with

regular applications of products like G96

Treatment, SLIPIT

, or Boeshield® T-9.

Gun

Figure 35. H7362 Drill Doctor drill bit sharpener.

Cutting Fluid Products

SB1366—South Bend Cutting Oil, 12 oz. H7617— High-Pressure 5 oz. Oil Can w/Flex Nozzle T10615—Viper's Venom Cutting Oil, 1 Qt. T24918 & T24919—Slugger Cutting Fluid, 1 Qt. & Slugger Cutting Paste

Protect your drill press and cutting tools with superior cutting fluid products from Grizzly.com.

H7617

SB1366

T24919

H3788

G96

Gun

G2870

Boeshield

T-9

G5562

SLIPIT

Trea tme nt

Figure 37. Lubrication options.

T26685—ISO32 Moly-D Multi-Function Oil T26419—Syn-o-Gen High-Speed Bearing Grease Moly-D

Moly-D lubricants are some of the best we've found for maintaining the critical components of machinery because they tend to resist run-off and maintain their lubricity under a variety of conditions.

T26419

T10615

T24918

Figure 36. Cutting fluid options from Grizzly.

-30-

T26685

Figure 38. ISO-32 T26685 Moly-D Oil and

T26419 Armor Plate NLGI#2 Moly-D Grease.

Model G0823 (Mfd. Since 2/17)

SECTION 6: MAINTENANCE

Cleaning &

Always disconnect power to the machine before performing maintenance. Failure to do this may result in serious personal injury.

Schedule

For optimum performance from your machine, follow this maintenance schedule and refer to any specific instructions given in this section.

Daily Check

• Make sure drill is disconnected from power when not in use.

• Check for loose mounting bolts.

• Make sure drill is clean and lubricated.

• Check for worn or damaged wires.

• Check for any other unsafe condition.

• Check belts for tension and wear.

Every 90 Days

• Lubricate quill surface and column racks.

Protecting

Sawdust, wood chips, and metal chips left on the machine will invite oxidation and a gummy residue buildup around the moving parts. Use a brush and shop vacuum to remove chips and debris from the working surfaces of the drill. Never blow off the drill with compressed air, as this will force metal chips deep into the mechanisms and may cause injury to yourself or bystanders.

Remove any rust build-up from unpainted castiron surfaces of your drill and treat them with a non-staining lubricant after cleaning.

Keep unpainted cast-iron surfaces rust-free with regular applications of products like G96 Gun Treatment, SLIPIT Accessories on Page 30).

, or Boeshield® T-9 (see

Lubrication

An essential part of lubrication is cleaning the components before lubricating them.

NOTICE

Follow reasonable lubrication practices as outlined in this manual. Failure to do so could lead to premature failure of your machine and will void the warranty.

Model G0823 (Mfd. Since 2/17)

This step is critical because grime and chips build up on lubricated components, which makes them hard to move. Simply adding more lubricant will not result in smooth moving parts.

Clean all exterior components in this section with mineral spirits, shop rags, and brushes before lubricating.

DISCONNECT MACHINE FROM POWER BEFORE PERFORMING LUBRICATION.

-31-

Quill & Column Surfaces

Oi l Ty pe ......Model T23962 or ISO 68 Equivalent

Oil Amount ............................................Thin Coat

Lubrication Frequency ...........8 Hrs. of Operation

Column Rack, Quill Rack & Pinion

Gre ase Ty pe ......... NLGI#2 Grease or Equivalent

Grease Amount ....................................Thin Coat

Lubrication Frequency ......... 90 hrs. of Operation

Use the controls to access the entire smooth surfaces of the quill and column (see Figures 39–40), then clean them with mineral spirits and shop rags.

Note: Avoid removing the grease from the column racks during cleaning.

Quill

Surface

Figure 39. Quill surface location.

Move the quill up and down to gain full access to the quill rack & pinion (see Figure 41), then clean the teeth with mineral spirits, shop rags, and a brush.

Next, clean the column rack teeth with mineral spirits, shop rags, and a brush.

Pinion

Quill

Rack

Column

Rack

Figure 41. Quill rack & pinion locations.

Column

Surfaces

Figure 40. Column surface locations.

When dry, apply a thin coat of oil to the surfaces. Move the components through the entire path of travel to distribute the lubricant.

When dry, use a brush to apply a thin coat of grease to the teeth, then raise/lower the quill to distribute the grease.

Note: Re-apply oil to the quill smooth outside surface that was removed during the cleaning process.

-32-

Model G0823 (Mfd. Since 2/17)

Troubleshooting

SECTION 7: SERVICE

Review the troubleshooting and procedures in this section to fix or adjust your machine if a problem develops. If you need replacement parts or you are unsure of your repair skills, then feel free to call our Technical Support at (570) 546-9663.

Troubleshooting

Motor & Electrical

Symptom Possible Cause Possible Solution

Machine does not start or a breaker trips.

Machine stalls or is underpowered.

Machine has vibration or noisy operation.

1. Plug/receptacle at fault/wired wrong.

2. Incorrect power supply voltage or circuit size.

3. Power supply circuit breaker tripped or fuse blown.

4. Motor wires connected incorrectly.

5. Wiring open/has high resistance.

6. Spindle direction switch at fault.

7. Start capacitor at fault.

8. Centrifugal switch at fault.

9. Motor at fault.

1. Incorrect/dull cutter/bit for task.

2. Feed rate/cutting speed too fast.

3. Belt(s) slipping.

4. Machine undersized for task.

5. Plug/receptacle at fault.

6. Motor overheated.

7. Run capacitor at fault.

8. Pulley slipping on shaft.

9. Centrifugal switch at fault.

10. Motor bearings at fault.

1. Motor or other drive component loose.

2. V-belt(s) worn or loose.

3. Motor fan rubbing on fan cover.

4. Pulley loose.

5. Machine incorrectly mounted to ﬂoor.

6. Motor mount loose/broken.

7. Motor bearings at fault.

8. Chuck unbalanced or cutter dull.

9. Centrifugal switch out of adjustment or at fault.

1. Test for good contacts; correct the wiring.

2. Ensure correct power supply voltage and circuit size.

3. Ensure circuit is sized correctly and free of shorts. Reset circuit breaker or replace fuse.

4. Correct motor wiring connections.

5. Check/ﬁx broken, disconnected, or corroded wires.

6. Replace switch.

7. Test/replace.

8. Adjust/replace centrifugal switch if available.

9. Test/repair/replace.

1. Use correct cutter/bit.

2. Decrease feed rate/cutting speed.

3. Ensure belts are oil free, tension/replace belt(s); ensure pulleys are aligned.

4. Perform operation with different machine.

5. Test for good contacts/correct wiring.

6. Clean motor, let cool, and reduce workload.

7. Test/repair/replace.

8. Tighten loose pulley; replace broken/missing parts.

9. Adjust/replace centrifugal switch if available.

10. Test/repair/replace.

1. Inspect/replace damaged bolts/nuts, and retighten with thread-locking ﬂuid, if necessary.

2. Inspect/replace belts with a new matched set.

3. Fix/replace fan cover; replace loose/damaged fan.

4. Re-align/replace shaft, pulley set screw, and key.

5. Tighten mounting bolts; relocate/shim machine.

6. Tighten/replace.

7. Test by rotating shaft; rotational grinding/loose shaft requires bearing replacement.

8. Replace chuck; replace/resharpen cutter.

9. Adjust or replace.

Model G0823 (Mfd. Since 2/17)

-33-

Drill Press Operations

Symptom Possible Cause Solution

Tool loose/lack of power in spindle.

Workpiece or tool vibrates or chatters during operation.

Headstock is hard to raise.

Bad surface finish. 1. Spindle speed too fast for workpiece

Spindle overheats. 1. Drill operated at high speeds for extended

Spindle does not return to highest position.

Depth stop producing inaccurate results.

1. Tool incorrectly installed in spindle taper.

2. Debris on tool or spindle taper mating surfaces.

3. Taking too big of a cut.

4. V-belts are loose.

5. Wrong voltage.

1. Table locks not tight.

2. Workpiece not secure.

3. Spindle speed/feed rate is too fast.

4. Spindle or quill extended too far down.

5. Quill lock lever not tight.

1. Headstock lock nuts at fault.

2. Rack and pinion at fault or jammed with grime/debris.

material.

2. Dull or incorrect cutting tool.

3. Wrong rotation direction of cutting tool.

4. Workpiece not secure.

5. Spindle extended too far down during operation.

period.

1. Poorly adjusted return spring.

2. Worn return spring.

1. Depth stop not calibrated. 1. Calibrate depth stop (Page 36).

1. Remove and re-install, as instructed on Page 25.

2. Clean tool and spindle taper.

3. Reduce depth of cut and allow chips to clear.

4. Properly tension V-belts.

5. Correct voltage.

1. Tighten table locks (Page 27).

2. Properly clamp workpiece on table or in vise.

3. Set spindle speed correctly (Page 22) or use slower feed rate.

4. Fully retract spindle and lower headstock. This increases rigidity to decrease vibration.

5. Tighten quill lock lever.

1. Loosen/replace lock nuts.

2. Fix/replace broken or loose parts; clean and lubricate rack and pinion.

1. Set spindle speed correctly (Page 22).

2. Sharpen cutting tool or select one that better suits the operation.

3. Check for proper cutting tool rotation.

4. Properly clamp workpiece on table or in vise.

5. Fully retract spindle and lower headstock. This increases rigidity.

1. Allow drill to cool.

1. Increase return spring tension (Page 35).

2. Replace return spring.

-34-

Model G0823 (Mfd. Since 2/17)

Tensioning Return

Spring

4. Wearing gloves, pull spring cover (see Figure

43) out enough so notches just clear roll pin.

HOLD SPRING COVER TIGHTLY during this step, or force of spring will cause cover to spin out of your hands.

The spring tension for automatic quill recoil has been pre-set at the factory. It should not need adjustment under most normal circumstances. If it does need adjustment, the spring housing is located on the left side of the headstock.

If the return spring should come loose from the spring cap and rapidly unwind, laceration or impact injuries could occur. Always wear heavy leather gloves and safety glasses when adjusting the return spring tension.

Items Needed Qty

Heavy Leather Gloves ................................ 1 Pair

Safety Glasses ...........................................1 Pair

5. Rotate cover counterclockwise to increase tension, then push cover back in to engage roll pin with one of the notches, as shown in Figure 43.

Notch

Figure 43. Adjusting spring tension by rotating

spring cover to engage next notch with roll pin.

To adjust spring tension:

1. DISCONNECT MACHINE FROM POWER!

2. PUT ON SAFETY GLASSES!

3. Loosen thumb knob (see Figure 42) 2–3 turns.

DO NOT completely remove thumb knob.

Spring Cover

Thumb Knob

Roll Pin

6. Tighten thumb knob.

7. Check return spring tensioning by rotating

coarse downfeed handwheel. Spindle should return quickly when downward pressure is released.

— If spindle does not retract quickly, repeat

Steps 3–6, and re-check tension until return speed is adequate.

Figure 42. Spring tension components.

Model G0823 (Mfd. Since 2/17)

-35-

Calibrating Depth

Stop

Note: Indicator plate may extend below "0"

hash mark when it reaches bottom of travel.

Depth stop accuracy may be improved by calibrating the depth stop. See Figure 44 for depth stop components. Make sure the spindle is retracted all the way into the quill, then follow the steps below.

To ensure accuracy over time, re-check "0" of depth stop periodically.

Note: The depth stop scale functions as a general guide only. It is not intended for high-tolerance, precision results. See Accessories on Page 28 for precision depth indicator options.

Tool Needed Qty

Hex Wrench 2.5mm ........................................... 1

Depth Stop

Indicator

Depth Stop

Scale

Adjustment

Dial

Figure 44. Depth stop components.

Indicator

Plate

Figure 45. Depth stop set at "0" for calibration.

2. Loosen cap screw shown in Figure 45, and

position indicator plate so upper edge of plate aligns with "0" on the scale, then re-tighten cap screw to secure setting.

Cap

Screw

V-Belts

Inspect regularly for tension and wear. Refer to Figure 46 for proper belt tension. Belt deflection should be approximately pressure. Replacement V-belts can be found in the back of this manual in the part breakdowns. Check pulleys to ensure that they are properly aligned when installing V-belts.

To replace the V-belts, refer to Changing Spindle Speed on Page 22 to loosen the belts. Remove them from the pulleys, then install new V-belts.

⁄4" under moderate

To calibrate depth stop:

1. Rotate depth stop adjustment knob to lower

depth stop (see Figure 45) until indicator plate reaches bottom of its travel.

-36-

⁄4"

Deflection

Figure 46. Inspecting belt tension.

Model G0823 (Mfd. Since 2/17)

Pulley

These pages are current at the time of printing. However, in the spirit of improvement, we may make changes to the electrical systems of future machines. Compare the manufacture date of your machine to the one

number and manufacture date of your

machine before calling. This information can be found on the main machine label.

machine

SECTION 8: WIRING

stated in this manual, and study this section carefully.

If there are differences between your machine and what is shown in this section, call Technical Support at (570) 546-9663 for assistance BEFORE making any changes to the wiring on your machine. An updated wiring diagram may be available. Note: Please gather the serial

Wiring Safety Instructions

SHOCK HAZARD. Working on wiring that is con-

nected to a power source is extremely dangerous. Touching electrified parts will result in personal injury including but not limited to severe burns, electrocution, or death. Disconnect the power from the machine before servicing electrical components!

MODIFICATIONS. Modifying the wiring beyond what is shown in the diagram may lead to unpredictable results, including serious injury or fire. This includes the installation of unapproved aftermarket parts.

WIRE CONNECTIONS. All connections must be tight to prevent wires from loosening during machine operation. Double-check all wires disconnected or connected during any wiring task to ensure tight connections.

CIRCUIT REQUIREMENTS. You MUST follow the requirements at the beginning of this manual when connecting your machine to a power source.

WIRE/COMPONENT DAMAGE. Damaged wires or components increase the risk of serious personal injury, fire, or machine damage. If you notice that any wires or components are damaged while performing a wiring task, replace those wires or components.

MOTOR WIRING. The motor wiring shown in these diagrams is current at the time of printing but may not match your machine. If you find this to be the case, use the wiring diagram inside the motor junction box.

CAPACITORS/INVERTERS. Some capacitors and power inverters store an electrical charge for up to 10 minutes after being disconnected from the power source. To reduce the risk of being shocked, wait at least this long before working on capacitors.

EXPERIENCING DIFFICULTIES. If you are experiencing difficulties understanding the information included in this section, contact our Technical Support at (570) 546-9663.

The photos and diagrams included in this section are best viewed in color. You can view these pages in color at www.grizzly.com.

Model G0823 (Mfd. Since 2/17)

READ ELECTRICAL SAFETY

ON PAGE 37!

-37-

Electrical Components

Motor

Junction

Box

Control

Motor

Figure 47. Electrical component overview.

Panel

Electrical

Box

Control Panel

Reverse

Button

Forward

Button

Indicator

Light

Figure 48. Motor junction box wiring.

E-Stop

Stop

Button

Figure 49. Control panel wiring.

-38-

Figure 50. Electrical box wiring.

READ ELECTRICAL SAFETY

ON PAGE 37!

Model G0823 (Mfd. Since 2/17)

Ground

Wiring Diagram

250V

Fuse

Electrical Box

0 N

SIEMENS

3TB41

13NO 21NC 31NC 43NO

Contactor

1L1 3L2 5L3

N L

14NO 22NC 32NC 44NO

22E

KM1

264V

Coil

2T1 4T2 6T3

V1 V1

U2 U2

1L1 3L2 5L3

SIEMENS

3TB41

13NO 21NC 31NC 43NO

Contactor

14NO 22NC 32NC 44NO

2T1 4T2 6T3

22E

KM2

264V

Coil

Start

Capacitor

150 MFD 250 VAC

220

VAC

Ground

Hot

U2 V1 Z1

W1 U2

Hot

(As Recommended)

Run

Capacitor

20 MFD

450 VAC

6-15 Plug

Reverse

Minger 3A 240V

LA125H-BE101C

Indicator Light

Minger 3A 240V

LA125H-BE102C

E-Stop

4 4

GND

Forward

Minger 3A 240V

LA125H-BE101C

Control Panel

(Viewed from Behind)

Minger 3A 240V

LA125H-BE102C

Stop

220V Motor

Model G0823 (Mfd. Since 2/17)

READ ELECTRICAL SAFETY

ON PAGE 37!

-39-

SECTION 9: PARTS

Headstock

103

100-2

100-3

102-1 102-3 102-4 102-5

100-1

100-4

100-5

102

101

100

102-2

63 62

12 13

83-2

83-5

83-1

83-3

83-8

83-4

83-9

83-6

104

83-7

105

-40-

103

24 25

Model G0823 (Mfd. Since 2/17)

Headstock Parts

REF PART # DESCRIPTION REF PART # DESCRIPTION

1 P0823001 HEAD CASTING 53 P0823053 FLAT WASHER 16MM 2 P0823002 DRAWBAR 7/16-20 X 17-3/4 54 P0823054 HEX NUT M16-2 3 P0823003 SPANNER NUT M42-1.5 55 P0823055 ADJUSTABLE HANDLE 45L M8-1.25 X 36 4 P0823004 SPINDLE PULLEY 56 P0823056 COMPRESSION SPRING 5 P0823005 SPINDLE TAPER SLEEVE 57 P0823057 BELT TENSION ROD 6 P0823006 CAP SCREW M5-.8 X 12 58 P0823058 BELT TENSION CAP (RUBBER) 7 P0823007 OUTER BEARING PLATE 59 P0823059 BELT COVER 8 P0823008 BALL BEARING 6009ZZ 60 P0823060 BELT COVER GUARD 9 P0823009 SPACER 74MM 61 P0823061 DRAWBAR COVER 10 P0823010 INT RETAINING RING 75MM 62 P0823062 FLAT WASHER 8MM 11 P0823011 EXT RETAINING RING 45MM 63 P0823063 HEX BOLT M8-1.25 X 20 12 P0823012 SPANNER NUT M30-1.5 64 P0823064 PULLEY IDLER PLATE 13 P0823013 EXT TOOTH WASHER 30MM 65 P0823065 FLAT WASHER 8MM 14 P0823014 TAPERED ROLLER BEARING 30206 66 P0823066 CAP SCREW M8-1.25 X 40 15 P0823015 RUBBER FLANGE 67 P0823067 HEX NUT M16-2 16 P0823016 QUILL 68 P0823068 FLAT WASHER 16MM 17 P0823017 TAPERED ROLLER BEARING 30207 69 P0823069 IDLER PULLEY SHAFT 18 P0823018 BEARING COVER 70 P0823070 IDLER PULLEY 19 P0823019 SPINDLE R-8 71 P0823071 BALL BEARING 6204Z 20 P0823020 SET SCREW M5-.8 X 6 DOG-PT 72 P0823072 INT RETAINING RING 47MM 21 P0823021 SET SCREW M5-.8 X 6 73 P0823073 FLAT WASHER 16MM 22 P0823022 QUILL CLAMP 74 P0823074 HEX NUT M16-2 23 P0823023 CAP SCREW M8-1.25 X 30 75 P0823075 V-BELT A33 24 P0823024 INT THREADED BOLT M16-2 X 20 76 P0823076 V-BELT A39 25 P0823025 KNURLED THUMB SCREW M12-1.75 77 P0823077 MOTOR MOUNT 26 P0823026 ROLL PIN 3 X 18 78 P0823078 HEX BOLT M12-1.75 X 25 27 P0823027 HEX NUT M16-2 THIN 79 P0823079 FLAT WASHER 8MM 28 P0823028 DEPTH GAUGE LEADSCREW M12-1.75 X 230 80 P0823080 HEX NUT M8-1.25 29 P0823029 DEPTH ROD DOG 81 P0823081 FLAT WASHER 8MM 30 P0823030 BUTTON HD CAP SCR M4-.7 X 6 82 P0823082 HEX BOLT M8-1.25 X 30 31 P0823031 DEPTH POINTER 83 P0823083 MOTOR 2HP 220V 1-PH 32 P0823032 FRONT COVER 83-1 P0823083-1 MOTOR FAN COVER 33 P0823033 FLAT WASHER 5MM 83-2 P0823083-2 MOTOR FAN 34 P0823034 CAP SCREW M5-.8 X 12 83-3 P0823083-3 R CAPACITOR 20M 450V 1-5/8 X 3-1/4 35 P0823035 QUILL LOCK HANDLE 116L M10-1.5 X 60 83-4 P0823083-4 S CAPACITOR 150M 250V 1-5/8 X 3 36 P0823036 OUTER QUILL CLAMP 83-5 P0823083-5 CONTACT PLATE 37 P0823037 INNER QUILL CLAMP 83-6 P0823083-6 CETRIFUGAL SWITCH 1720 RPM 38 P0823038 GEARBOX COVER 83-7 P0823083-7 MOTOR JUNCTION BOX 39 P0823039 CAP SCREW M8-1.25 X 25 83-8 P0823083-8 BALL BEARING 6205Z (FRONT) 40 P0823040 SPINDLE AUTO DOWNFEED ASSY 83-9 P0823083-9 BALL BEARING 6205Z (REAR) 41 P0823041 CAP SCREW M8-1.25 X 85 84 P0823084 KEY 8 X 8 X 25 42 P0823042 EXT RETAINING RING 18MM 85 P0823085 MOTOR PULLEY SET 43 P0823043 KNOB BOLT M8-1.25 X 12 86 P0823086 ELEVATION CRANK BRACKET 44 P0823044 BUSHING 87 P0823087 WORM SHAFT BUSHING 45 P0823045 SPRING COVER 88 P0823088 ELEVATION WORM SHAFT 46 P0823046 FLAT COIL SPRING 89 P0823089 ELEVATION GEAR SHAFT 47 P0823047 CAP SCREW M6-1 X 12 90 P0823090 HELICAL GEAR 15T 48 P0823048 SPRING BASE 91 P0823091 EXT RETAINING RING 14MM 49 P0823049 ROLL PIN 3 X 12 92 P0823092 ELEVATION CRANK 50 P0823050 CAP SCREW M10-1.5 X 10 93 P0823093 SET SCREW M10-1.5 X 10 51 P0823051 SET SCREW M10-1.5 X 12 94 P0823094 REVOLVING HANDLE 75L, 12 X 22 52 P0823052 CLAMPING BOLT M16-2 X 178 95 P0823095 SHOULDER SCR M10-1.5 X 12, 12 X 68

Model G0823 (Mfd. Since 2/17)

-41-

Headstock Parts Cont.

REF PART # DESCRIPTION REF PART # DESCRIPTION

96 P0823096 CAP SCREW M6-1 X 20 101 P0823101 ELECTRICAL CABINET SIDE COVER 97 P0823097 PULLEY 102 P0823102 ELECTRICAL CABINET FRONT COVER 98 P0823098 FLAT HD SCR M5-.8 X 10 102-1 P0823102-1 BUTTON SWITCH MING LA125H 22MM GRN 99 P0823099 ROUND BELT 8 X 670 102-2 P0823102-2 BUTTON SWITCH MING LA125H 22MM GRN 100 P0823100 ELECTRICAL CABINET 102-3 P0823102-3 INDICATOR LIGHT MING A62-22D/S 22MM GRN 100-1 P0823100-1 CONTACTOR SIEMENS 3TB41 22-0X 220V 102-4 P0823102-4 BUTTON SWITCH MING LA125H 22MM RED 100-2 P0823100-2 TERMINAL 7P 102-5 P0823102-5 E-STOP BUTTON MING LA125H 22MM 100-3 P0823100-3 GROUNDING PLATE 3P 103 P0823103 BUTTON HD CAP SCR M4-.7 X 8 100-4 P0823100-4 STRAIN RELIEF TYPE-3 M18-1.5 104 P0823104 POWER CORD 14G 3W 72" 100-5 P0823100-5 STRAIN RELIEF TYPE-5 M20-1.5 105 P0823105 CONDUIT 21 X 420MM RIBBED

-42-

Model G0823 (Mfd. Since 2/17)

Base

209

207

212

213

208

210

202

203

219

221

224

225

218

205

217

222

221

241

220

240

204

242

243

244

247

201

243

245

211

248

246

249

206

226

250

214

Model G0823 (Mfd. Since 2/17)

215

216

-43-

Base Parts

REF PART # DESCRIPTION REF PART # DESCRIPTION

201 P0823201 BASE CASTING 219 P0823219 HANDLE 130L M10-1.5 X 10 202 P0823202 COLUMN 220 P0823220 T-BOLT M12-1.75 X 45 203 P0823203 TABLE BRACKET 221 P0823221 FLAT WASHER 12MM 204 P0823204 TABLE ELEVATION CASTING 222 P0823222 HEX NUT M12-1.75 205 P0823205 WORK TABLE 224 P0823224 HANDLE SHAFT M12-1.75 X 95 206 P0823206 COLUMN STOP COLLAR 225 P0823225 HANDLE 70L M10-1.5 X 6 207 P0823207 COLUMN CAP 226 P0823226 SET SCREW M10-1.5 X 10 208 P0823208 UPPER LOCKED GUIDE RING 240 P0823240 TABLE ELEVATION BRACKET 209 P0823209 HEADSTOCK RACK 241 P0823241 TABLE ELEVATION WORM SHAFT 210 P0823210 TABLE RACK 242 P0823242 SPACER 211 P0823211 FIXED GUIDE RING 243 P0823243 EXT RETAINING RING 14MM 212 P0823212 SET SCREW M10-1.5 X 8 244 P0823244 HELICAL GEAR 15T 213 P0823213 CAP SCREW M10-1.5 X 40 245 P0823245 WORM GEAR SHAFT 214 P0823214 FLAT WASHER 16MM 246 P0823246 TABLE ELEVATION CRANK 215 P0823215 LOCK WASHER 16MM 247 P0823247 SET SCREW M8-1.25 X 12 216 P0823216 CAP SCREW M16-2 X 50 248 P0823248 CAP SCREW M6-1 X 20 217 P0823217 FLAT WASHER 12MM 249 P0823249 REVOLVING HANDLE 75L, 12 X 22 218 P0823218 HANDLE SHAFT M12-1.75 X 135 250 P0823250 SHOULDER SCR M10-1.5 X 12, 12 X 68

-44-

Model G0823 (Mfd. Since 2/17)

302

315

REF PART # DESCRIPTION REF PART # DESCRIPTION

301

Accessories

304

305

314

313

303

306

307

312

311

316

301 P0823301 TOOLBOX (PLASTIC) 309 P0823309 FLAT WASHER 14MM 302 P0823302 BOTTLE FOR OIL 310 P0823310 HEX NUT M14-2 303 P0823303 LUG WRENCH 20/25MM 311 P0823311 DRIFT KEY 304 P0823304 WRENCH 17 X 19MM OPEN-ENDS 312 P0823312 SPINDLE SLEEVE MT#3 X MT#2 305 P0823305 HEX WRENCH 5MM 313 P0823313 SPINDLE SLEEVE R8 X MT#3 306 P0823306 HEX WRENCH 4MM 314 P0823314 DRILL CHUCK ARBOR R8 X B16 307 P0823307 HEX WRENCH 3MM 315 P0823315 DRILL CHUCK B16 1-13MM 308 P0823308 T-BOLT M14-2 X 55 316 P0823316 DRILL CHUCK KEY 8MM STD 11 SD-16MM

308

309

310

Model G0823 (Mfd. Since 2/17)

-45-

Labels & Cosmetics

REF PART # DESCRIPTION REF PART # DESCRIPTION

403

404

405

406

407

401

408

402

410

401 P0823401 FACE SHIELD & SAFETY GLASSES LABEL 406 P0823406 PINCH COMBINED SAFETY LABEL 402 P0823402 ELECTRICITY LABEL 407 P0823407 MAIN WARNINGS LABEL 403 P0823403 MODEL NUMBER LABEL 408 P0823408 TOUCH-UP PAINT, GRIZZLY PUTTY 404 P0823404 MACHINE ID LABEL 409 P0823409 TOUCH-UP PAINT, GRIZZLY GREEN 405 P0823405 MANUAL COMBINED SAFETY LABEL 410 P0823410 GRIZZLY.COM LABEL

-46-

409

Model G0823 (Mfd. Since 2/17)

WARRANTY CARD

Name _____________________________________________________________________________

Street _____________________________________________________________________________

City _______________________ State _________________________ Zip _____________________

Phone # ____________________ Email _________________________________________________

Model # ____________________ Order # _______________________ Serial # __________________

The following information is given on a voluntary basis. It will be used for marketing purposes to help us develop better products and services. Of course, all information is strictly confidential.

1. How did you learn about us? ____ Advertisement ____ Friend ____ Catalog ____ Card Deck ____ Website ____ Other:

2. Which of the following magazines do you subscribe to?

____ Cabinetmaker & FDM ____ Family Handyman ____ Hand Loader ____ Handy ____ Home Shop Machinist ____ Journal of Light Cont. ____ Live Steam ____ Model Airplane News ____ Old House Journal ____ Popular Mechanics

3. What is your annual household income? ____ $20,000-$29,000 ____ $30,000-$39,000 ____ $40,000-$49,000 ____ $50,000-$59,000 ____ $60,000-$69,000 ____ $70,000+

CUT ALONG DOTTED LINE

4. What is your age group? ____ 20-29 ____ 30-39 ____ 40-49 ____ 50-59 ____ 60-69 ____ 70+

5. How long have you been a woodworker/metalworker? ____ 0-2 Years ____ 2-8 Years ____ 8-20 Years ____20+ Years

6. How many of your machines or tools are Grizzly? ____ 0-2 ____ 3-5 ____ 6-9 ____ 10+

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____ Wooden Boat ____ Woodshop News ____ Woodsmith ____ Woodwork ____ Woodworker West ____ Woodworker’s Journal ____ Other:

7. Do you think your machine represents a good value? _____ Yes _____No

8. Would you recommend Grizzly Industrial to a friend? _____Yes _____No

9. Would you allow us to use your name as a reference for Grizzly customers in your area? Note: We never use names more than 3 times. _____ Yes _____No

10. Comments: _____________________________________________________________________

_________________________________________________________________________________

FOLD ALONG DOTTED LINE

Place

Stamp

Here

GRIZZLY INDUSTRIAL, INC. P.O. BOX 2069 BELLINGHAM, WA 98227-2069

Send a Grizzly Catalog to a friend:

Name_______________________________

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TAPE ALONG EDGES--PLEASE DO NOT STAPLE

WARRANTY & RETURNS

Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole written warranty and any and all warranties that may be implied by law, including any merchantability or fitness, for any particular purpose, are hereby limited to the duration of this written warranty. We do not warrant or represent that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants. In no event shall Grizzly’s liability under this warranty exceed the purchase price paid for the product and any legal actions brought against Grizzly shall be tried in the State of Washington, County of Whatcom.

We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, special, or consequential damages arising from the use of our products.

To take advantage of this warranty, contact us by mail or phone and give us all the details. We will then issue you a “Return Number,’’ which must be clearly posted on the outside as well as the inside of the carton. We will not accept any item back without this number. Proof of purchase must accompany the merchandise.

The manufacturers reserve the right to change specifications at any time because they constantly strive to achieve better quality equipment. We make every effort to ensure that our products meet high quality and durability standards and we hope you never need to use this warranty.

Please feel free to write or call us if you have any questions about the machine or the manual.

Thank you again for your business and continued support. We hope to serve you again soon.

Grizzly G0823 User guide

Specifications and Main Features

Frequently Asked Questions

User Manual

INTRODUCTION

Contact Info

Manual Accuracy

Identification

Machine Data Sheet

SECTION 1: SAFETY

Safety Instructions for Machinery

Additional Safety for Drill Presses

SECTION 2: POWER SUPPLY

SECTION 3: SETUP

Unpacking

Needed for Setup

Inventory

Cleanup

Site Considerations

Lifting & Placing

Anchoring to Floor

Test Run

Spindle Break-In

SECTION 4: OPERATIONS

Operation Overview

Calculating Spindle Speed for Drilling

Using Downfeed

Setting Depth Stop

Positioning Table

SECTION 5: ACCESSORIES

SECTION 6: MAINTENANCE

Schedule

Lubrication

Troubleshooting

SECTION 7: SERVICE

V-Belts

SECTION 8: WIRING

Wiring Safety Instructions

Electrical Components

Wiring Diagram

SECTION 9: PARTS

Headstock

Base

Accessories

Labels & Cosmetics

WARRANTY & RETURNS