Grizzly G0821 Owner's Manual

MODEL G0821
6" BENCHTOP JOINTER
w/SPIRAL CUTTERHEAD
OWNER'S MANUAL
(For models manufactured since 03/18)
3092372
COPYRIGHT © FEBRUARY, 2017 BY GRIZZLY INDUSTRIAL, INC., REVISED FEBRUARY, 2018 (HE)
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
V2.02.18
This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators.
Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.
The owner of this machine/tool is solely responsible for its safe use. This responsibility includes but is not limited to proper installation in a safe environment, personnel training and usage authorization, proper inspection and maintenance, manual availability and compre­hension, application of safety devices, cutting/sanding/grinding tool integrity, and the usage of personal protective equipment.
The manufacturer will not be held liable for injury or property damage from negligence, improper training, machine modifications or misuse.
Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
Lead from lead-based paints.
Crystalline silica from bricks, cement and other masonry products.
Arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: Work in a well ventilated area, and work with approved safety equip­ment, such as those dust masks that are specially designed to filter out microscopic particles.
Table of Contents
INTRODUCTION ............................................... 2
Contact Info.................................................... 2
Manual Accuracy ........................................... 2
Identification ................................................... 3
Controls & Components ................................. 4
Machine Data Sheet ...................................... 6
SECTION 1: SAFETY ....................................... 8
Safety Instructions for Machinery .................. 8
Additional Safety for Jointers ....................... 10
SECTION 2: POWER SUPPLY ...................... 11
SECTION 3: SETUP ....................................... 13
Needed for Setup ......................................... 13
Unpacking .................................................... 13
Inventory ...................................................... 14
Hardware Recognition Chart ....................... 15
Cleanup ........................................................ 16
Site Considerations ...................................... 16
Bench Mounting ........................................... 17
Assembly ..................................................... 17
Dust Collection ............................................. 19
Test Run ...................................................... 20
Tightening Drive Belt ................................... 20
SECTION 5: ACCESSORIES ......................... 31
SECTION 6: MAINTENANCE ......................... 34
Schedule ...................................................... 34
Cleaning & Protecting .................................. 34
Lubrication ................................................... 35
SECTION 7: SERVICE ................................... 36
Troubleshooting ........................................... 36
Tensioning/Replacing Belts ......................... 38
Adjusting Infeed Table Parallelism .............. 39
Replacing Motor Brushes ............................ 41
SECTION 8: WIRING ...................................... 42
Wiring Safety Instructions ............................ 42
Wiring Diagram ............................................ 43
SECTION 9: PARTS ....................................... 44
Main ............................................................. 44
Labels & Cosmetics ..................................... 46
WARRANTY & RETURNS ............................. 49
SECTION 4: OPERATIONS ........................... 21
Operation Overview ..................................... 21
Stock Inspection & Requirements................ 22
Setting Depth of Cut .................................... 23
Setting Fence Stops .................................... 24
Rotating/Changing ....................................... 26
Cutterhead Inserts ....................................... 26
Squaring Stock............................................. 27
Surface Planing............................................ 28
Edge Jointing ............................................... 29
Bevel Cutting................................................ 30
We stand behind our machines! If you have ques­tions or need help, contact us with the information below. Before contacting, make sure you get the
serial number
machine ID label. This will help us help you faster.
We want your feedback on this manual. What did you like about it? Where could it be improved? Please take a few minutes to give us feedback.
Email: manuals@grizzly.com
We are proud to provide a high-quality owner’s manual with your new machine!
We
instruc­tions, specifications, drawings, and photographs in this manual. Sometimes we make mistakes, but our policy of continuous improvement also means that
you receive is
slightly different than shown in the manual
If you find this to be the case, and the difference between the manual and machine leaves you confused or unsure about something
check our
website for an updated version. W
current
manuals and
on our web-
site at
Alternatively, you can call our Technical Support for help. Before calling, make sure you write down the
from the machine ID label (see below). This information is required for us to provide proper tech support, and it helps us determine if updated documenta­tion is available for your machine.
INTRODUCTION
Contact Info
and manufacture date from the
Grizzly Technical Support
1815 W. Battlefield Springfield, MO 65807 Phone: (570) 546-9663
Email: techsupport@grizzly.com
Grizzly Documentation Manager
P.O. Box 2069
Bellingham, WA 98227-2069
Manual Accuracy
made every effort to be exact with the
sometimes the machine
.
,
e post
manual updates for free
www.grizzly.com.
Manufacture Date and Serial Number
Manufacture Date
Serial Number
-2-
Model G0821 (Mfd. Since 03/18)
Identification
Outfeed
Table
2.5" Dust Port
Fence
ON/OFF Switch w/Disabling Key
Cutterhead
Guard
Infeed
Table
Handle (1 of 2)
Infeed Table
Adjustment
Knob
Mounting
Hole (1 of 4)
Fence Tilt Lock Lever
Fence Carriage
Lock Lever
For Your Own Safety Read Instruction Manual Before Operating Jointer
a) Wear eye and hearing protection. b) Always keep cutterhead and drive guards in place and in proper operating condition. c) Always use hold-down or push blocks when jointing material narrower than 3" or surface
planing material thinner than 3".
d) Never perform jointing or planing on pieces shorter than 8" in length.
Model G0821 (Mfd. Since 03/18)
-3-
Controls &
To reduce your risk of serious injury, read this entire manual BEFORE
Components
A. Fence: Supports workpiece laterally as it
moves across cutterhead; determines angle of cut when edge or bevel joining.
B. Cutterhead Guard: Covers cutterhead until
pushed aside by workpiece during operation. When workpiece leaves cutterhead, guard springs back to its starting position. DO NOT operate jointer if guard is not functioning properly.
using machine.
Refer to Figures 1–3 and the following descrip­tions to become familiar with the basic controls and components of this machine. Understanding these items and how they work will help you understand the rest of the manual and stay safe when operating this machine.
Component Descriptions
A
F
E
B
C
D
C. Infeed Table: Supports workpiece before it
reaches cutterhead. Height of infeed table determines depth of cut.
D. Infeed Table Adjustment Knob: Adjusts
height of infeed table, which determines depth of cut.
E. ON/OFF Switch w/Disabling Key: Turns
motor ON when flipped up; turns motor OFF when pressed down. Removal of yellow key disables switch so motor cannot start.
F. Outfeed Table: Supports workpiece after it
passes over cutterhead. For optimum cutting results and safe operation, outfeed table must be properly adjusted even with highest point or TDC (Top Dead Center) of cutterhead inserts.
Figure 1. Main table controls.
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Model G0821 (Mfd. Since 03/18)
G
H
K
L
I
J
Figure 2. Fence controls.
G. 45° Outward (135°) Fence Stop: Stops
fence at 45° outward (135°) position for bevel cuts.
Note: Even when fence is resting against
stops, tilt locks must be tightened before starting machine.
H. Fence Tilt Lock Lever: Secures fence tilt
angle. Fence can be quickly set to 90° (per­pendicular to both tables), 45° inward, and 45° outward (135°) by setting and using fence stops on bracket assembly.
I. Fence Carriage Lock Lever: Tightens to
secure fence position; loosens to allow lat­eral adjustment. ALWAYS firmly tighten lock before beginning operations.
M
Figure 3. Fence carriage components.
K. 45° Inward Fence Stop: Stops fence at 45°
inward position for bevel cuts.
Note: Even when fence is resting against
stop, tilt locks must be tightened before start­ing machine.
L. Limit Block: Features indents to quickly
adjusts angle of fence carriage to 90°.
M. Limit Plate: Locks into limit block indents at
preset fence angles to set a starting angle prior to precision adjustments.
J. Dust Port: Mounts to included collection
bag, or connects directly to a dust collector or shop vacuum.
Model G0821 (Mfd. Since 03/18)
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Machine Data Sheet
MACHINE DATA
SHEET
Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901
MODEL G0821 6" BENCHTOP JOINTER WITH SPIRAL
CUTTERHEAD
Product Dimensions:
Weight................................................................................................................................................................ 50 lbs.
Width (side-to-side) x Depth (front-to-back) x Height..................................................................... 36 x 19 x 12-1/2 in.
Footprint (Length x Width)..................................................................................................................... 19-1/2 x 11 in.
Shipping Dimensions:
Type..................................................................................................................................................... Cardboard Box
Content........................................................................................................................................................... Machine
Weight................................................................................................................................................................ 56 lbs.
Length x Width x Height....................................................................................................................... 38 x 16 x 13 in.
Must Ship Upright................................................................................................................................................... Yes
Electrical:
Power Requirement........................................................................................................... 120V, Single-Phase, 60 Hz
Full-Load Current Rating........................................................................................................................................ 12A
Minimum Circuit Size.............................................................................................................................................. 15A
Connection Type....................................................................................................................................... Cord & Plug
Power Cord Included.............................................................................................................................................. Yes
Power Cord Length................................................................................................................................................. 6 ft.
Power Cord Gauge......................................................................................................................................... 16 AWG
Plug Included.......................................................................................................................................................... Yes
Included Plug Type................................................................................................................................................ 5-15
Switch Type.................................................................................................. Paddle Safety Switch w/Removable Key
Motors:
Main
Horsepower............................................................................................................................................. 1.5 HP
Phase............................................................................................................................................ Single-Phase
Amps............................................................................................................................................................ 12A
Speed............................................................................................................................................. 20,000 RPM
Type..................................................................................................................................................... Universal
Power Transfer .................................................................................................................................. Belt Drive
Bearings..................................................................................................... Shielded & Permanently Lubricated
Main Specifications:
Main Specifications
Jointer Size.................................................................................................................................................. 6 in.
Bevel Jointing............................................................................................................................. 0 – 45 deg. L/R
Maximum Width of Cut................................................................................................................................ 6 in.
Maximum Depth of Cut............................................................................................................................. 1/8 in.
Minimum Workpiece Length........................................................................................................................ 8 in.
Minimum Workpiece Thickness................................................................................................................ 1/2 in.
Number of Cuts Per Minute..................................................................................................................... 24,000
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Model G0821 (Mfd. Since 03/18)
Fence Information
Fence Length....................................................................................................................................... 22-1/2 in.
Fence Width.......................................................................................................................................... 13/16 in.
Fence Height....................................................................................................................................... 4-5/16 in.
Fence Stops............................................................................................................................. 45, 90, 135 deg.
Cutterhead Information
Cutterhead Type........................................................................................................................................ Spiral
Cutterhead Diameter............................................................................................................................. 1-7/8 in.
Number of Cutter Spirals.................................................................................................................................. 3
Number of Indexable Cutters.......................................................................................................................... 18
Cutterhead Speed............................................................................................................................. 8000 RPM
Cutter Insert Information
Cutter Insert Type.................................................................................................................. Indexable Carbide
Cutter Insert Length................................................................................................................................. 15 mm
Cutter Insert Width................................................................................................................................... 15 mm
Cutter Insert Thickness........................................................................................................................... 2.5 mm
Table Information
Table Length........................................................................................................................................ 30-3/8 in.
Table Width........................................................................................................................................... 6-1/4 in.
Table Thickness........................................................................................................................................... 1 in.
Floor to Table Height............................................................................................................................. 8-1/4 in.
Table Adjustment Type.............................................................................................................................. Knob
Table Movement Type.............................................................................................................................. Swing
Construction
Body Assembly...................................................................................................................... Pre-Formed Steel
Fence Assembly.................................................................................................................. Extruded Aluminum
Guard.................................................................................................................................................. Aluminum
Table................................................................................................................................................... Aluminum
Paint Type/Finish....................................................................................................................... Powder Coated
Other Information
Number of Dust Ports....................................................................................................................................... 1
Dust Port Size........................................................................................................................................ 2-1/2 in.
Other Specifications:
Country of Origin ................................................................................................................................................ China
Warranty ........................................................................................................................................................... 1 Year
Approximate Assembly & Setup Time ........................................................................................................ 10 Minutes
Serial Number Location .................................................................................................................................. ID Label
ISO 9001 Factory .................................................................................................................................................. Yes
Certified by a Nationally Recognized Testing Laboratory (NRTL) .......................................................................... No
Features:
45, 90, 135-Degree Stops 2-1/2 in. Dust Port Included Push Blocks Spiral Cutterhead Grab Handles for Portability Aluminum Top with Non-Stick Coating Built-in Dust Collection System Works Stand-Alone or with Dust Collector/Shop Vacuum
Model G0821 (Mfd. Since 03/18)
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SECTION 1: SAFETY
For Your Own Safety, Read Instruction
Manual Before Operating This Machine
The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words intended to convey the level of impor­tance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures. Always use common sense and good judgment.
Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury. It may also be used to alert against unsafe practices.
This symbol is used to alert the user to useful information about
NOTICE
proper operation of the machine.
Safety Instructions for Machinery
OWNER’S MANUAL. Read and understand this
owner’s manual BEFORE using machine.
TRAINED OPERATORS ONLY. Untrained oper­ators have a higher risk of being hurt or killed. Only allow trained/supervised people to use this machine. When machine is not being used, dis­connect power, remove switch keys, or lock-out machine to prevent unauthorized use—especially around children. Make your workshop kid proof!
DANGEROUS ENVIRONMENTS. Do not use machinery in areas that are wet, cluttered, or have poor lighting. Operating machinery in these areas greatly increases the risk of accidents and injury.
MENTAL ALERTNESS REQUIRED. Full mental alertness is required for safe operation of machin­ery. Never operate under the influence of drugs or alcohol, when tired, or when distracted.
ELECTRICAL EQUIPMENT INJURY RISKS. You can be shocked, burned, or killed by touching live electrical components or improperly grounded machinery. To reduce this risk, only allow qualified service personnel to do electrical installation or repair work, and always disconnect power before accessing or exposing electrical equipment.
DISCONNECT POWER FIRST. nect machine from power supply BEFORE making adjustments, changing tooling, or servicing machine. This prevents an injury risk from unintended startup or contact with live electrical components.
EYE PROTECTION. Always wear ANSI-approved safety glasses or a face shield when operating or observing machinery to reduce the risk of eye injury or blindness from flying particles. Everyday eyeglasses are NOT approved safety glasses.
Always discon-
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Model G0821 (Mfd. Since 03/18)
WEARING PROPER APPAREL. Do not wear clothing, apparel or jewelry that can become entangled in moving parts. Always tie back or cover long hair. Wear non-slip footwear to reduce risk of slipping and losing control or accidentally contacting cutting tool or moving parts.
HAZARDOUS DUST. Dust created by machinery operations may cause cancer, birth defects, or long-term respiratory damage. Be aware of dust hazards associated with each workpiece mate­rial. Always wear a NIOSH-approved respirator to reduce your risk.
HEARING PROTECTION. Always wear hear­ing protection when operating or observing loud machinery. Extended exposure to this noise without hearing protection can cause permanent hearing loss.
REMOVE ADJUSTING TOOLS. Tools left on machinery can become dangerous projectiles upon startup. Never leave chuck keys, wrenches, or any other tools on machine. Always verify removal before starting!
USE CORRECT TOOL FOR THE JOB. Only use this tool for its intended purpose—do not force it or an attachment to do a job for which it was not designed. Never make unapproved modifica­tions—modifying tool or using it differently than intended may result in malfunction or mechanical failure that can lead to personal injury or death!
AWKWARD POSITIONS. Keep proper footing and balance at all times when operating machine. Do not overreach! Avoid awkward hand positions that make workpiece control difficult or increase the risk of accidental injury.
CHILDREN & BYSTANDERS. Keep children and bystanders at a safe distance from the work area. Stop using machine if they become a distraction.
GUARDS & COVERS. Guards and covers reduce accidental contact with moving parts or flying debris. Make sure they are properly installed, undamaged, and working correctly BEFORE operating machine.
FORCING MACHINERY. Do not force machine. It will do the job safer and better at the rate for which it was designed.
NEVER STAND ON MACHINE. Serious injury may occur if machine is tipped or if the cutting tool is unintentionally contacted.
STABLE MACHINE. Unexpected movement dur­ing operation greatly increases risk of injury or loss of control. Before starting, verify machine is stable and mobile base (if used) is locked.
USE RECOMMENDED ACCESSORIES. Consult this owner’s manual or the manufacturer for rec­ommended accessories. Using improper acces­sories will increase the risk of serious injury.
UNATTENDED OPERATION. To reduce the risk of accidental injury, turn machine OFF and ensure all moving parts completely stop before walking away. Never leave machine running while unattended.
MAINTAIN WITH CARE. Follow all maintenance instructions and lubrication schedules to keep machine in good working condition. A machine that is improperly maintained could malfunction, leading to serious personal injury or death.
DAMAGED PARTS. Regularly inspect machine for damaged, loose, or mis-adjusted parts—or any condition that could affect safe operation. Immediately repair/replace BEFORE operating machine. For your own safety, DO NOT operate machine with damaged parts!
MAINTAIN POWER CORDS. When disconnect­ing cord-connected machines from power, grab and pull the plug—NOT the cord. Pulling the cord may damage the wires inside. Do not handle cord/plug with wet hands. Avoid cord damage by keeping it away from heated surfaces, high traffic areas, harsh chemicals, and wet/damp locations.
EXPERIENCING DIFFICULTIES. If at any time you experience difficulties performing the intend­ed operation, stop using the machine! Contact our Technical Support at (570) 546-9663.
Model G0821 (Mfd. Since 03/18)
-9-
Additional Safety for Jointers
Serious cuts, amputation, entanglement, or death can occur from contact with rotating cutterhead or other moving components! Flying chips from cutting operations can cause blindness or eye injuries. Workpieces or inserts/knives thrown by cutterhead (kickback) can strike nearby operator or bystanders with deadly force. To reduce the risk of serious personal injury from these hazards, operator and bystanders MUST completely heed the hazards and warnings below.
KICKBACK. Occurs when workpiece is ejected
from machine at a high rate of speed. Kickback injuries occur from getting struck by workpiece or hands being pulled into cutterhead. To reduce the risk of kickback, only use proper workpieces, safe feeding techniques, and proper machine setup or maintenance.
GUARD REMOVAL. Operating jointer without guards unnecessarily exposes operator to knives/ inserts and other hazardous moving parts. Except when rabbeting, never operate jointer or allow it to be connected to power if any guards are removed. Turn jointer OFF and disconnect power before clearing any shavings or sawdust from around cut­terhead. After rabbeting or maintenance is com­plete, immediately replace all guards and ensure they are properly installed/adjusted before resum­ing regular operations.
DULL OR DAMAGED KNIVES/ INSERTS. Dull or damaged knives/inserts increase risk of kickback and cause poor workpiece finish. Only use sharp, undamaged knives/inserts.
OUTFEED TABLE ALIGNMENT. Setting outfeed table too high can cause workpiece to hit table or get stuck while feeding. Setting outfeed table too low may cause workpiece to rock or shift while feeding. Both of these results will increase risk of kickback. Always keep outfeed table even with knives/inserts at highest point during rotation.
INSPECTING STOCK. Impact injuries or kick­back may result from using improper workpieces. Thoroughly inspect and prepare workpiece before cutting. Verify workpiece is free of nails, staples, loose knots or other foreign material. Warped workpieces must be surface planed first with cupped side facing down.
MAXIMUM CUTTING DEPTH. To reduce risk of
1
kickback, never cut deeper than
8" per pass.
GRAIN DIRECTION. Jointing against the grain or end grain can increase risk of kickback. It also requires more cutting force, which produces chat­ter or excessive chip out. Always joint or surface plane WITH the grain.
CUTTING LIMITATIONS. Cutting workpieces that do not meet minimum dimension requirements can result in kickback or accidental contact with cutter­head. Never perform jointing, planing, or rabbeting
3
cuts on pieces smaller than 8" long,
1
4" thick.
4" wide, or
PUSH BLOCKS. Push blocks reduce risk of acci­dental cutterhead contact with hands. Always use push blocks when planing materials less than 3" high or wide. Never pass your hands directly over cutterhead without a push block.
WORKPIECE SUPPORT. Poor workpiece sup­port or loss of workpiece control while feeding will increase risk of kickback or accidental contact with cutterhead. Support workpiece with fence continuously during operation. Support long stock with auxiliary tables if necessary.
FEED WORKPIECE PROPERLY. Kickback or accidental cutterhead contact may result if work­piece is fed into cutterhead the wrong way. Allow cutterhead to reach full speed before feeding. Never start jointer with workpiece touching cutter­head. Always feed workpiece from infeed side to outfeed side without stopping until cut is complete. Never move workpiece backwards while feeding.
SECURE KNIVES/INSERTS. Loose knives or improperly set inserts can be thrown from cutter­head with dangerous force. Always verify knives/ inserts are secure and properly adjusted before operation. Straight knives should never project
1
more than
8" (0.125") from cutterhead body.
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Model G0821 (Mfd. Since 03/18)
SECTION 2: POWER SUPPLY
Before installing the machine, consider the avail­ability and proximity of the required power supply circuit. If an existing circuit does not meet the requirements for this machine, a new circuit must be installed. To minimize the risk of electrocution, fire, or equipment damage, installation work and electrical wiring must be done by an electrician or qualified service personnel in accordance with all applicable codes and standards.
or equipment damage may occur if machine is not properly grounded and connected to power
The full-load current rating is the amperage a machine draws at 100% of the rated output power. On machines with multiple motors, this is the amperage drawn by the largest motor or sum of all motors and electrical devices that might operate at one time during normal operations.
The full-load current is not the maximum amount of amps that the machine will draw. If the machine is overloaded, it will draw additional amps beyond the full-load rating.
If the machine is overloaded for a sufficient length of time, damage, overheating, or fire may result— especially if connected to an undersized circuit. To reduce the risk of these hazards, avoid over­loading the machine during operation and make sure it is connected to a power supply circuit that meets the specified circuit requirements.
For your own safety and protection of
Note: Circuit requirements in this manual apply to
a dedicated circuit—where only one machine will be running on the circuit at a time. If machine will be connected to a shared circuit where multiple machines may be running at the same time, con­sult an electrician or qualified service personnel to ensure circuit is properly sized for safe operation.
A power supply circuit includes all electrical equipment between the breaker box or fuse panel in the building and the machine. The power sup­ply circuit used for this machine must be sized to safely handle the full-load current drawn from the machine for an extended period of time. (If this machine is connected to a circuit protected by fuses, use a time delay fuse marked D.)
This machine is prewired to operate on a power supply circuit that has a verified ground and meets the following requirements:
process. DO NOT connect to power until
Availability
Electrocution, fire, shock,
Serious injury could occur if you connect machine to power before completing setup
instructed later in this manual.
110V Circuit Requirements
Nominal Voltage .................... 110V, 115 V, 12 0V
Cycle .......................................................... 60 Hz
Phase ........................................... Single-Phase
Power Supply Circuit ......................... 15 Amps
supply.
Full-Load Current Rating
Full-Load Current Rating at 110V ...... 12 Amps
Model G0821 (Mfd. Since 03/18)
property, consult an electrician if you are unsure about wiring practices or electrical codes in your area.
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Improper connection of the equipment-grounding wire can result in a risk of electric shock. The wire with green insulation (with or without yellow stripes) is the equipment-grounding wire. If repair or replacement of the power cord or plug is nec­essary, do not connect the equipment-grounding wire to a live (current carrying) terminal.
Check with a qualified electrician or service per­sonnel if you do not understand these grounding requirements, or if you are in doubt about whether the tool is properly grounded. If you ever notice that a cord or plug is damaged or worn, discon­nect it from power, and immediately replace it with a new one.
We do not recommend using an extension cord with this machine. cord, only use it if absolutely necessary and only on a temporary basis.
Extension cords cause voltage drop, which can damage electrical components and shorten motor life. Voltage drop increases as the extension cord size gets longer and the gauge size gets smaller (higher gauge numbers indicate smaller sizes).
Any extension cord used with this machine must be in good condition and contain a ground wire and matching plug/receptacle. Additionally, it must meet the following size requirements:
process. DO NOT connect to power until
it will not fit the outlet, have a qualified electrician install the proper outlet with a
Grounding Requirements
This machine MUST be grounded. In the event of certain malfunctions or breakdowns, grounding reduces the risk of electric shock by providing a path of least resistance for electric current.
This machine is equipped with a power cord that has an equipment-grounding wire and a grounding plug. Only insert plug into a matching receptacle (outlet) that is properly installed and grounded in accordance with all local codes and ordinances. DO NOT modify the provided plug!
GROUNDED
5-15 RECEPTACLE
Grounding Prong
5-15 PLUG
Serious injury could occur if you connect machine to power before completing setup
instructed later in this manual.
Neutral Hot
Figure 4. Typical 5-15 plug and receptacle.
SHOCK HAZARD! Two-prong outlets do not meet the grounding requirements for this machine. Do not modify or use an adapter on the plug provided—if
verified ground.
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Extension Cords
If you must use an extension
Minimum Gauge Size ...........................14 AWG
Maximum Length (Shorter is Better).......50 ft.
Model G0821 (Mfd. Since 03/18)
SECTION 3: SETUP
This machine was carefully packaged for safe transport. When unpacking, separate all enclosed items from packaging materials and inspect them for shipping damage.
,
please
IMPORTANT:
you are completely satisfied with the machine and have resolved any issues between Grizzly or the shipping agent. You MUST have the original pack-
aging to file a freight claim. It is also extremely helpful if you need to return your machine later.
Keep children and pets away from plastic bags or packing materials shipped with this
Needed for Setup
This machine presents serious injury hazards to untrained users. Read through this entire manu­al to become familiar with the controls and opera­tions before starting the machine!
Wear safety glasses during the entire setup process!
The following are needed to complete the setup process, but are not included with your machine.
Description Qty
Safety Glasses ........................................... 1
Cleaner/Degreaser ..................... As Needed
Disposable Shop Rags ............... As Needed
Additional People ....................................... 1
Straightedge 2' ........................................... 1
Phillips Head Screwdriver #2 ..................... 1
Hex Wrench 3mm ....................................... 1
Hex Wrench 4mm ....................................... 1
Hex Wrench 6mm ....................................... 1
This machine and its com­ponents are very heavy. Get lifting help if needed.
Unpacking
If items are damaged
call us immediately at (570) 546-9663.
Save all packaging materials until
SUFFOCATION HAZARD!
machine. Discard immediately.
Model G0821 (Mfd. Since 03/18)
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The following is a list of items shipped with your machine. Before beginning setup, lay these items out and inventory them.
If any non-proprietary parts are missing (e.g. a nut or a washer), we will gladly replace them; or for the sake of expediency, replacements can be obtained at your local hardware store.
Inventory
A
B
Jointer Inventory (Figures
A. Jointer Bed Assembly................................. 1
B. Fence.......................................................... 1
C. Dust Collection Bag Clamp ........................ 1
D. Dust Chute ................................................. 1
E. Dust Collection Bag .................................... 1
F. Push Blocks ................................................ 2
G. Handles ...................................................... 2
H. Fence Carriage Lock Lever ........................ 1
I. Fence Tilt Lock Lever ................................. 1
J. Replacement Inserts (5-Pack) .................... 1
K. Carriage Mounting Bracket ......................... 1
L. Carriage Assembly ..................................... 1
M. Fence Pivot Assembly ................................ 1
N. Limit Block .................................................. 1
O. Locking Pin Plate ........................................ 1
P. Hex Wrenches 5, 6mm .........................1 Ea.
Q. T-Handle Torx Wrench T25 ........................ 2
R. Beveled Washers 10 x 3.5mm ................... 2
Fasteners (See Hardware Recognition Chart)
Cap Screws M6-1 x 20 ............................... 6
Cap Screws M8-1.25 x 30 .......................... 4
Flat Head Torx Screws M5-.8 x 10 ........... 10
Flat Washers 6mm ..................................... 4
Flat Washers 8mm ..................................... 2
Lock Washers 6mm.................................... 6
Lock Washers 8mm.................................... 2
Qty
5–6)
Figure 5. Large components.
C
E
D
G
J
P
H
I
K
M
Q R
F
L
N
O
NOTICE
If you cannot find an item on this list, care­fully check around/inside the machine and packaging materials. Often, these items get lost in packaging materials while unpack­ing or they are pre-installed at the factory.
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Figure 6. Small components.
Model G0821 (Mfd. Since 03/18)
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