Grizzly G0820 User guide

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MODEL G0820

12" COMPACT

SLIDING TABLE SAW

OWNER'S MANUAL

(For models manufactured since 05/22)

WARNING : NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE

OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.

#BL18666 PRINTED IN TAIWA N

***Keep for Future Reference***

V3.06.22

This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators.

Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.

The owner of this machine/tool is solely responsible for its safe use. This responsibility includes but is not limited to proper installation in a safe environment, personnel training and usage authorization, proper inspection and maintenance, manual availability and comprehension, application of safety devices, cutting/sanding/grinding tool integrity, and the usage of personal protective equipment.

The manufacturer will not be held liable for injury or property damage from negligence, improper training, machine modifications or misuse.

Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:

• Lead from lead-based paints.

• Crystalline silica from bricks, cement and other masonry products.

• Arsenic and chromium from chemically-treated lumber.

Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: Work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.

Table of Contents

INTRODUCTION ............................................... 2

Contact Info.................................................... 2

Manual Accuracy ........................................... 2

Identification ................................................... 3

Controls & Components ................................. 4

Glossary Of Terms ......................................... 6

Sliding Table Saw Capacities ........................ 7

Machine Data Sheet ...................................... 8

SECTION 1: SAFETY ..................................... 10

Safety Instructions for Machinery ................ 10

Additional Safety for Sliding Table Saws ..... 12

Preventing Kickback .................................... 13

Protecting Yourself From Kickback.............. 13

SECTION 2: POWER SUPPLY ...................... 14

440V Conversion ......................................... 16

SECTION 3: SETUP ....................................... 17

Needed for Setup ......................................... 17

Unpacking .................................................... 17

Hardware Recognition Chart ....................... 18

Inventory ...................................................... 19

Cleanup ........................................................ 21

Site Considerations ...................................... 22

Lifting & Placing ........................................... 23

Assembly ..................................................... 24

Dust Collection ............................................. 33

Power Connection........................................ 34

Test Run ...................................................... 35

Recommended Adjustments ........................ 37

SECTION 4: OPERATIONS ........................... 38

Operation Overview ..................................... 38

Workpiece Inspection................................... 39

Through & Non-Through Cuts ..................... 39

Blade Guard & Splitter/Riving Knife ............. 40

Riving Knife .................................................. 42

Blade Requirements .................................... 44

Blade Selection ............................................ 44

Changing Main Blade .................................. 45

Replacing & Aligning Scoring Blade ............ 46

Setting Up Crosscut Fence .......................... 49

Rip Cutting ................................................... 51

Crosscutting ................................................. 54

Miter Cutting................................................. 56

Dado Cutting ................................................ 57

Rabbet Cutting ............................................. 58

Resawing ..................................................... 59

SECTION 5: SHOP MADE SAFETY

ACCESSORIES .............................................. 61

Featherboards .............................................. 61

Push Sticks .................................................. 64

Push Blocks ................................................. 65

SECTION 6: ACCESSORIES ......................... 66

SECTION 7: MAINTENANCE ......................... 68

Schedule ...................................................... 68

Cleaning & Protecting .................................. 68

Lubrication ................................................... 69

SECTION 8: SERVICE ................................... 71

Troubleshooting ........................................... 71

Belt Service .................................................. 73

Blade Tilt Calibration .................................... 75

Sliding Table Parallel Adjustment ................ 76

Squaring Crosscut Fence to Blade .............. 77

Riving Knife Mounting Block ........................ 78

Calibrating Rip Fence .................................. 79

SECTION 9: WIRING ...................................... 81

Wiring Safety Instructions ............................ 81

Wiring Diagram 220V ................................... 82

Wiring Diagram 440V ................................... 83

Electrical Components ................................. 84

SECTION 10: PARTS ..................................... 85

Body ............................................................. 85

Main Tables ................................................. 87

Blade Enclosure ........................................... 88

Main Motor ................................................... 89

Main Blade Arbor & Dust Hood ................... 90

Scoring Blade Arbor & Handwheel .............. 91

Crosscut Table ............................................. 92

Crosscut Fence ............................................ 93

Crosscut Swing-Arm .................................... 94

Rip Fence..................................................... 95

Sliding Table ................................................ 96

Sliding Table Accessories ............................ 97

Labels & Cosmetics ..................................... 98

WARRANTY & RETURNS ........................... 101

We stand behind our machines! If you have questions or need help, contact us with the information below. Before contacting, make sure you get the

serial number

machine ID label. This will help us help you faster.

We want your feedback on this manual. What did you like about it? Where could it be improved? Please take a few minutes to give us feedback.

Email: manuals@grizzly.com

We are proud to provide a high-quality owner’s manual with your new machine!

instructions, specifications, drawings, and photographs in this manual. Sometimes we make mistakes, but our policy of continuous improvement also means that

you receive is

slightly different than shown in the manual

If you find this to be the case, and the difference between the manual and machine leaves you confused or unsure about something

check our

website for an updated version. W

current

manuals and

on our web-

site at

Alternatively, you can call our Technical Support for help. Before calling, make sure you write down the

serial number from the machine ID label (see below). This information is required for us to provide proper tech support, and it helps us determine if updated documentation is available for your machine.

INTRODUCTION

Contact Info

and manufacture date from the

Grizzly Technical Support

1815 W. Battlefield Springfield, MO 65807 Phone: (570) 546-9663

Email: techsupport@grizzly.com

Grizzly Documentation Manager

P.O. Box 2069

Bellingham, WA 98227-2069

Manual Accuracy

made every effort to be exact with the

sometimes the machine

e post

manual updates for free

www.grizzly.com.

manufacture date and

Like all machinery there is potential danger when operating this machine. Accidents are frequently caused by lack of familiarity or failure to pay attention. Use this machine with respect and caution to decrease the risk of operator injury. If normal safety precautions are overlooked or ignored, serious personal injury may occur.

No list of safety guidelines can be complete. Every shop environment is different. Always consider safety first, as it applies to your individual working conditions. Use this and other machinery with caution and respect. Failure to do so could result in serious personal injury, damage to equipment, or poor work results.

Manufacture Date

Serial Number

-2-

Model G0820 (Mfd. Since 05/22)

Identification

Become familiar with the names and locations of the controls and features shown below to better understand the instructions in this manual.

A. Crosscut Fence: Used during crosscutting

operations to keep panels at 90˚ angle to blade. Features a scale and flip stop.

B. Flip Stop: Used for quick, precise measure-

ments for repeatable cuts when using crosscutting fence.

C. Edge Shoe: Used with hold-down, keeps

opposite end of workpiece secured to sliding table.

D. Sliding Table: Ball-bearing rollers make it

quick and easy to guide large, heavy panels through cut.

E. Blade Guard: Fully enclosed, adjustable

blade guard maintains maximum protection around saw blade with a 21⁄2" dust port that effectively extracts dust from cutting operation.

F. Hold-Down: Quickly clamps one end of

workpiece to sliding table.

G. Rip Fence: Fully adjustable with micro-adjust

knob for precision cuts. Fence face can be positioned for standard cutting operations, or placed in lower position for blade guard clearance during narrow ripping operations.

H. End Plate w/Handle: Used to move sliding

table during cutting operation.

I. Push Handle: Used to move sliding table

during cutting operation.

J. Crosscut Table: Provides wide, stable plat-

form for supporting full-size panels during crosscutting operations.

Model G0820 (Mfd. Since 05/22)

-3-

To reduce your risk of serious injury, read this entire manual BEFORE

Controls &

Components

using machine.

D. Rip Fence Rail: Provides a stable side-

to-side path for sliding rip fence assembly toward or away from blade.

E. Rip Fence Lock Handle: Secures rip fence

assembly in position along fence rail so workpiece is stable when cutting.

F. Micro-Adjust Lock Knob: Enables use of

micro-adjust knob for precise positioning of rip fence.

Refer to Figures 1–5 and the following descriptions to become familiar with the basic controls and components of this machine. Understanding these items and how they work will help you understand the rest of the manual and stay safe when operating this saw.

Rip Fence

Figure 1. Rip fence controls.

A. Rip Fence Scale: Use scale to measure cut

during ripping operations.

B. Slide Lock Handle: Secures aluminum fence

face on forward/backward slide track.

Figure 2. Saw blades and riving knife.

G. Riving Knife: Maintains kerf opening during

cutting operations. This function is crucial to preventing kickback caused by kerf closing behind blade.

H. Main Blade: Performs cutting operation.

I. Scoring Blade: Rotates in opposite direc-

tion of main blade and pre-cuts surface of workpiece before actual cutting operation is performed to reduce tearout or chipping. Scoring blade is adjustable for kerf thickness and alignment with main blade.

H I

C. Micro-Adjust Knob: Provides precise adjust-

ment of fence. Tighten micro-adjust lock knob to use this feature.

-4-

Model G0820 (Mfd. Since 05/22)

Front Controls

Rear Controls

Figure 3. Front controls.

J. Crosscut Table Lock Lever: Secures cross-

cut table when locked; allows crosscut table to be repositioned along sliding table when unlocked.

K. Tilt Scale: Displays tilt angle of blades in

degrees.

Figure 4. Rear controls.

O. Main Blade Elevation Handwheel: Raises

and lowers main blade. Lock knob in center secures handwheel to prevent blade from moving during operation.

P. Rear Emergency Stop Button: Turns motor

OFF. Twist clockwise until it pops out to reset.

L. Blade Tilt Handwheel: Adjusts tilt angle of

both blades. Lock knob in center secures handwheel to prevent blade from moving during operation.

M. Sliding Table Lock Lever: Allows sliding

table to be locked in stationary position when turned clockwise; allows sliding table to move horizontally when turned counterclockwise.

N. Magnetic ON/OFF Switch: Green start but-

ton turns motor ON when pressed. Red Emergency Stop button turns motor OFF when pressed; for safety purposes, this button will remain depressed and prevent restarting until reset. Reset by rotating clockwise until it pops out.

Scoring Blade Controls

Figure 5. Riving knife controls.

Q. Scoring Blade Elevation Bolt: Raises and

lowers scoring blade to match kerf thickness of main blade using T-handle wrench.

R. Scoring Blade Alignment Bolt: Adjusts

alignment of scoring blade to main blade using T-handle wrench.

Model G0820 (Mfd. Since 05/22)

-5-

Glossary Of Terms

The following is a list of common definitions, terms and phrases used throughout this manual as they relate to this sliding table saw and woodworking in general. Become familiar with these terms for assembling, adjusting or operating this machine. Your safety is VERY important to us at Grizzly!

Arbor: Metal shaft extending from the drive

mechanism, to which saw blade is mounted.

Bevel Edge Cut: Tilting the arbor and saw blade

to an angle between 0° and 45° to cut a beveled edge onto a workpiece.

Blade Guard: Metal or plastic safety device that

mounts over the saw blade. Its function is to prevent the operator from coming into contact with the saw blade.

Crosscut: Cutting operation in which the cross-

cut fence is used to cut across the grain, or across the shortest width of the workpiece.

Dado Blade: Blade or set of blades that are used

to cut grooves and rabbets.

Dado Cut: Cutting operation that cuts a flat bot-

tomed groove into the face of the workpiece.

Featherboard: Safety device used to keep the

workpiece against the rip fence and against the table surface.

Kerf: The resulting cut or gap in the workpiece

from the saw blade passing through it while cutting.

Kickback: A dangerous event that happens if

the blade catches on the workpieces while cutting. The force of the blade then throws the workpiece back toward the operator with what sounds like a horrible explosion. The danger comes from flying stock striking the operator or bystanders. The operator’s hands may also be pulled into the blade during the kickback. Refer to Preventing Kickback on Page 13 for additional information.

Non-Through Cut: A sawing operation in which

the workpiece is not completely sawn through. Dado and rabbet cuts are considered NonThrough Cuts because the blade does not protrude above the top face of the wood stock.

Parallel: When two objects are spaced an equal

distance apart at every point along two given lines or planes (i.e. the rip fence face is parallel to the face of the saw blade).

Perpendicular: Lines or planes that intersect and

form right angles, i.e. the blade is perpendicular to the table surface.

Push Stick: Safety device used to push the

workpiece through a cutting operation. Used most often when rip cutting thin workpieces.

Rabbet: Cutting operation that creates an

L-shaped channel along the edge of the workpiece.

Rip Cut: Cutting operation in which the rip fence

is used to cut with the grain, or cut across the widest width of the workpiece.

Riving Knife: Metal plate located behind the

blade maintains the kerf opening in the wood when cutting, and helps reduce the risk of injury from a kickback that otherwise would result in amputation.

Straightedge: A tool with a perfectly straightedge

used to check the flatness, parallelism, or consistency of a surface(s).

Through Cut: A sawing operation in which the

workpiece is completely sawn through.

-6-

Model G0820 (Mfd. Since 05/22)

SLIDING TABLE

681/2"

SAW CAPACITIES

Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901

MODEL G0820 12" COMPACT SLIDING TABLE SAW

Max Workpiece Length

63"

Crosscut

Ripping Width

1021/2"

33"

Miter Cut 45º (push cut)

Miter Cut 45º

33"

681/2"

44"

47"

/2"

63"

Model G0820 (Mfd. Since 05/22)

681/2"

33"

Miter Cut 90º (push cut)

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MACHINE DATA

Scoring Blade Speed......................................................................................................................... 8000 RPM

SHEET

Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901

MODEL G0820 12" 7‐1/2 HP 3‐PHASE COMPACT SLIDING

Product Dimensions:

Weight.............................................................................................................................................................. 828 lbs.

Width (side-to-side) x Depth (front-to-back) x Height......................................................................... 118 x 90 x 45 in.

Footprint (Length x Width)............................................................................................................................ 35 x 45 in.

Space Required for Full Range of Movement (Width x Depth)................................................................ 134 x 118 in.

Shipping Dimensions:

Type.......................................................................................................................................................... Wood Crate

Content.................................................................................................................................. Machine & Sliding Table

Weight.............................................................................................................................................................. 996 lbs.

Length x Width x Height....................................................................................................................... 67 x 46 x 45 in.

Must Ship Upright................................................................................................................................................... Yes

Electrical:

Power Requirement..................................................................................................... 220V or 440V, 3-Phase, 60 Hz

Prewired Voltage.................................................................................................................................................. 220V

Full-Load Current Rating..................................................................................................... 20A at 220V, 10A at 440V

Minimum Circuit Size.......................................................................................................... 30A at 220V, 15A at 440V

Connection Type................................................................................... Cord at 220V, Permanent (Hardwire) at 440V

Power Cord Included............................................................................................................................................... No

Recommended Power Cord................................................................ "S"-Type, 4-Wire, 12 AWG, 300 VAC for 220V

Recommended Plug Type.................................................................................................................. L15-30 for 220V

Switch Type.................................................................................................... Magnetic Switch w/Overload Protection

MODEL G0820 12" COMPACT

SLIDING TABLE SAW

TABLE SAW

Motors:

Main

Horsepower............................................................................................................................................. 7.5 HP

Phase.................................................................................................................................................... 3-Phase

Amps..................................................................................................................................................... 20A/10A

Speed................................................................................................................................................ 3450 RPM

Type........................................................................................................................................... TEFC Induction

Power Transfer .................................................................................................................................. Belt Drive

Bearings..................................................................................................... Shielded & Permanently Lubricated

Centrifugal Switch/Contacts Type................................................................................................................ N/A

Main Specifications:

Operation Information

Main Blade Size......................................................................................................................................... 12 in.

Riving Knife/Spreader Thickness........................................................................................................ 0.0984 in.

Required Blade Body Thickness........................................................................................................... 0.087 in.

Required Blade Kerf Thickness............................................................................................................ 0.118 in.

Main Blade Arbor Size................................................................................................................................. 1 in.

Scoring Blade Size................................................................................................................................ 4-3/4 in.

Scoring Blade Arbor Size........................................................................................................................ 20 mm

Main Blade Tilt.................................................................................................................................. 0 – 45 deg.

Main Blade Speed............................................................................................................................. 4000 RPM

Scoring Blade Tilt............................................................................................................................. 0 – 45 deg.

-8-

Model G0820 (Mfd. Since 05/22)

Cutting Capacities

ISO 9001 Factory .................................................................................................................................................. Yes

Max Depth of Cut At 90 Deg................................................................................................................ 3-5/16 in.

Max Depth of Cut At 45 Deg.................................................................................................................. 2-3/8 in.

Rip Fence Max Cut Width.......................................................................................................................... 33 in.

Sliding Table w/Crosscut Fence Max Cut Width................................................................................. 68-1/2 in.

Sliding Table w/Crosscut Fence Max Cut Length...................................................................................... 63 in.

Table Information

Floor To Table Height.......................................................................................................................... 34-1/4 in.

Table Size Length................................................................................................................................ 35-1/4 in.

Table Size Width................................................................................................................................. 21-1/2 in.

Table Size Thickness............................................................................................................................ 2-1/4 in.

Table Size With Ext Wings Length............................................................................................................ 68 in.

Table Size With Ext Wings Width.............................................................................................................. 40 in.

Table Size With Ext Wings Thickness................................................................................................... 2-3/8 in.

Sliding Table Length.................................................................................................................................. 63 in.

Sliding Table Width.............................................................................................................................. 12-1/4 in.

Sliding Table Thickness............................................................................................................................... 6 in.

Sliding Table T-Slot Top Width................................................................................................................. 5/8 in.

Sliding Table T-Slot Height....................................................................................................................... 5/8 in.

Sliding Table T-Slot Bottom Width......................................................................................................... 1-1/4 in.

Fence Information

Crosscut Fence Type.......................................................................................................... Extruded Aluminum

Crosscut Fence Size Length............................................................................................................... 73-1/4 in.

Crosscut Fence Size Width................................................................................................................... 2-3/8 in.

Crosscut Fence Size Height.................................................................................................................. 2-3/8 in.

Rip Fence Size Length........................................................................................................................ 39-3/8 in.

Rip Fence Size Width.................................................................................................................................. 2 in.

Rip Fence Size Height........................................................................................................................... 3-1/2 in.

Construction Materials

Table.................................................................................................................................................... Cast Iron

Sliding Table....................................................................................................................................... Aluminum

Extension Table.......................................................................................................................................... Steel

Cabinet....................................................................................................................................................... Steel

Rip Fence........................................................................................................................................... Aluminum

Miter Fence......................................................................................................................................... Aluminum

Rip Fence Rails.......................................................................................................................................... Steel

Guard....................................................................................................................................................... Plastic

Spindle Bearing Type................................................................................ Sealed and Permanently Lubricated

Cabinet Paint Type/Finish.......................................................................................................... Powder Coated

Other Related Information

No of Dust Ports............................................................................................................................................... 2

Dust Port Size.................................................................................................................................... 2-1/2, 5 in.

Other Specifications:

Country of Origin .............................................................................................................................................. Taiwan

Warranty ........................................................................................................................................................... 1 Year

Approximate Assembly & Setup Time ............................................................................................................. 3 Hours

Serial Number Location ................................................................................................................... Machine ID Label

Sound Rating ..................................................................................................................................................... 82 dB

Model G0820 (Mfd. Since 05/22)

-9-

SECTION 1: SAFETY

For Your Own Safety, Read Instruction

Manual Before Operating This Machine

The purpose of safety symbols is to attract your attention to possible hazardous conditions.

This manual uses a series of symbols and signal words intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures. Always use common sense and good judgment.

Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury. It may also be used to alert against unsafe practices.

Alerts the user to useful information about proper operation of the

NOTICE

machine to avoid machine damage.

Safety Instructions for Machinery

OWNER’S MANUAL. Read and understand this

owner’s manual BEFORE using machine.

TRAINED OPERATORS ONLY. Untrained operators have a higher risk of being hurt or killed. Only allow trained/supervised people to use this machine. When machine is not being used, disconnect power, remove switch keys, or lock-out machine to prevent unauthorized use—especially around children. Make your workshop kid proof!

DANGEROUS ENVIRONMENTS. Do not use machinery in areas that are wet, cluttered, or have poor lighting. Operating machinery in these areas greatly increases the risk of accidents and injury.

MENTAL ALERTNESS REQUIRED. Full mental alertness is required for safe operation of machinery. Never operate under the influence of drugs or alcohol, when tired, or when distracted.

ELECTRICAL EQUIPMENT INJURY RISKS. You can be shocked, burned, or killed by touching live electrical components or improperly grounded machinery. To reduce this risk, only allow qualified service personnel to do electrical installation or repair work, and always disconnect power before accessing or exposing electrical equipment.

DISCONNECT POWER FIRST. nect machine from power supply BEFORE making adjustments, changing tooling, or servicing machine. This prevents an injury risk from unintended startup or contact with live electrical components.

EYE PROTECTION. Always wear ANSI-approved safety glasses or a face shield when operating or observing machinery to reduce the risk of eye injury or blindness from flying particles. Everyday eyeglasses are NOT approved safety glasses.

Always discon-

-10 -

Model G0820 (Mfd. Since 05/22)

WEARING PROPER APPAREL. Do not wear clothing, apparel or jewelry that can become entangled in moving parts. Always tie back or cover long hair. Wear non-slip footwear to reduce risk of slipping and losing control or accidentally contacting cutting tool or moving parts.

HAZARDOUS DUST. Dust created by machinery operations may cause cancer, birth defects, or long-term respiratory damage. Be aware of dust hazards associated with each workpiece material. Always wear a NIOSH-approved respirator to reduce your risk.

HEARING PROTECTION. Always wear hearing protection when operating or observing loud machinery. Extended exposure to this noise without hearing protection can cause permanent hearing loss.

REMOVE ADJUSTING TOOLS. Tools left on machinery can become dangerous projectiles upon startup. Never leave chuck keys, wrenches, or any other tools on machine. Always verify removal before starting!

USE CORRECT TOOL FOR THE JOB. Only use this tool for its intended purpose—do not force it or an attachment to do a job for which it was not designed. Never make unapproved modifications—modifying tool or using it differently than intended may result in malfunction or mechanical failure that can lead to personal injury or death!

AWKWARD POSITIONS. Keep proper footing and balance at all times when operating machine. Do not overreach! Avoid awkward hand positions that make workpiece control difficult or increase the risk of accidental injury.

CHILDREN & BYSTANDERS. Keep children and bystanders at a safe distance from the work area. Stop using machine if they become a distraction.

GUARDS & COVERS. Guards and covers reduce accidental contact with moving parts or flying debris. Make sure they are properly installed, undamaged, and working correctly BEFORE operating machine.

FORCING MACHINERY. Do not force machine. It will do the job safer and better at the rate for which it was designed.

NEVER STAND ON MACHINE. Serious injury may occur if machine is tipped or if the cutting tool is unintentionally contacted.

STABLE MACHINE. Unexpected movement during operation greatly increases risk of injury or loss of control. Before starting, verify machine is stable and mobile base (if used) is locked.

USE RECOMMENDED ACCESSORIES. Consult this owner’s manual or the manufacturer for recommended accessories. Using improper accessories will increase the risk of serious injury.

UNATTENDED OPERATION. To reduce the risk of accidental injury, turn machine OFF and ensure all moving parts completely stop before walking away. Never leave machine running while unattended.

MAINTAIN WITH CARE. Follow all maintenance instructions and lubrication schedules to keep machine in good working condition. A machine that is improperly maintained could malfunction, leading to serious personal injury or death.

DAMAGED PARTS. Regularly inspect machine for damaged, loose, or mis-adjusted parts—or any condition that could affect safe operation. Immediately repair/replace BEFORE operating machine. For your own safety, DO NOT operate machine with damaged parts!

MAINTAIN POWER CORDS. When disconnecting cord-connected machines from power, grab and pull the plug—NOT the cord. Pulling the cord may damage the wires inside. Do not handle cord/plug with wet hands. Avoid cord damage by keeping it away from heated surfaces, high traffic areas, harsh chemicals, and wet/damp locations.

EXPERIENCING DIFFICULTIES. If at any time you experience difficulties performing the intended operation, stop using the machine! Contact our Technical Support at (570) 546-9663.

Model G0820 (Mfd. Since 05/22)

-11-

Never move fence while blade is rotating. Adjusting

Additional Safety for Sliding Table Saws

Serious injury or death can occur from getting cut or having body parts, such as fingers, amputated by rotating saw blade. Workpieces thrown by kickback can strike operators or bystanders with deadly force. Flying particles from cutting operations or broken blades can cause eye injuries or blindness. To minimize risk of getting hurt or killed, anyone operating machine MUST completely heed hazards and warnings below.

HAND & BODY POSITIONING. Keep hands

away from saw blade and out of blade path during operation, so they cannot slip accidentally into blade. Stand to side of blade path. Never reach around, behind, or over blade. Only operate at front of machine.

BLADE GUARD. Use blade guard for all cuts that allow it to be used safely. Make sure blade guard is installed and adjusted correctly. Promptly repair or replace if damaged. Re-install blade guard immediately after operations that require its removal.

RIVING KNIFE. Use riving knife for all cuts. Make sure riving knife is aligned and positioned correctly. Promptly repair or replace it if damaged.

KICKBACK. Kickback occurs when saw blade ejects workpiece back toward operator. Know how to reduce risk of kickback. Learn how to protect yourself if it does occur.

FENCE ADJUSTMENTS. Make sure rip fence remains properly adjusted and parallel with blade.

fence during operation increases risk of crashing fence and sending metal fragments flying with deadly force at operator or bystanders. Only adjust fence when blade is completely stopped and saw is OFF. Always lock fence before using.

PUSH STICKS/BLOCKS. Use push sticks or push blocks whenever possible to keep your hands farther away from blade while cutting. In event of an accident these devices will often take damage that would have happened to hands/ fingers.

BLADE ADJUSTMENTS. Adjusting blade height or tilt during operation increases risk of crashing blade and sending metal fragments flying with deadly force at operator or bystanders. Only adjust blade height and tilt when blade is completely stopped and saw is OFF.

WORKPIECE CONTROL. Feeding workpiece incorrectly increases risk of kickback. Make sure workpiece is in stable position on tables and supported by rip fence or crosscut fence during cutting operation. Never start saw with workpiece touching blade. Allow blade to reach full speed before cutting. Only feed workpiece against direction of main blade rotation. Always use some type of guide to feed workpiece in a straight line. Never back workpiece out of cut or move it backwards or sideways after starting a cut. Feed cuts all the way through to completion. Never perform any operation “freehand”. Turn OFF saw and wait until blade is completely stopped before removing workpiece.

-12-

CHANGING BLADES. Always disconnect power before changing blades. Changing blades while saw is connected to power greatly increases injury risk if saw is accidentally powered up.

DAMAGED SAW BLADES. Never use blades that have been dropped or otherwise damaged.

CUTTING CORRECT MATERIAL. Never cut materials not intended for this saw. Only cut natural and man-made wood products, laminate covered wood products, and some plastics. Cutting metal, glass, stone, tile, etc. increases risk of operator injury due to kickback or flying particles.

Model G0820 (Mfd. Since 05/22)

Preventing Kickback Protecting Yourself

e) Pay particular attention to instructions

To prevent kickback:

• When rip cutting, only cut workpieces that have at least one smooth and straightedge. DO NOT cut excessively warped, cupped or twisted wood. If workpiece warpage is questionable, always choose another workpiece.

• Never attempt freehand cuts. If the workpiece is not fed parallel with the blade, kickback will likely occur. Always use the rip fence or crosscut fence to support the workpiece.

• Ensure sliding table slides parallel with the blade; otherwise, the chances of kickback are extreme. Take the time to check and adjust

the sliding table before cutting.

• Always use the riving knife whenever possible. It reduces risk of kickback and reduces your risk of injury if it does occur.

• Always keep blade guard installed and in good working order.

• Feed cuts through to completion. Any time you stop feeding a workpiece in the middle of a cut, the chance of kickback is greatly increased.

From Kickback

Even if you know how to prevent kickback, it may still happen. Here are some precautions to help protect yourself if kickback DOES occur:

• Stand to the side of the blade path when cutting. If a kickback does occur, the thrown workpiece usually travels directly towards the front of the blade.

• Wear safety glasses or a face shield. In the event of a kickback, your eyes and face are the most vulnerable parts of your body.

• Never, for any reason, place your hand behind the blade path. Should kickback occur, your hand will be pulled into the blade.

• Use a push stick or push block to keep your hands farther away from the moving blade. If a kickback occurs, these safety devices will most likely take the damage that your hand would have received.

• Use featherboards or anti-kickback devices to prevent or slow down kickback.

• Ensure rip fence is adjusted parallel with the blade; otherwise, the chances of kickback are extreme. Take the time to check and adjust the rip fence before cutting.

Statistics show that the most common accidents among table saw users can be linked to kickback. Kickback is typically defined as the high-speed expulsion of stock from the table saw toward the operator. In addition to the danger of the operator or others in the area being struck by the flying stock, it is often the case that the operator’s hands are pulled into the blade during the kickback.

Model G0820 (Mfd. Since 05/22)

For Your Own Safety Read Instruction

Manual Before Operating Saw

a) Wear eye protection. b) Use saw-blade guard and splitter/riving

knife for every operation for which it can

be used, including all through sawing. c) Keep hands out of the line of saw blade. d) Use a push-stick when required.

on reducing risk of kickback. f) Do not perform any operation freehand. g) Never reach around or over saw blade.

-13-

Before installing the machine, consider the availability and proximity of the required power supply circuit. If an existing circuit does not meet the requirements for this machine, a new circuit must be installed. To minimize the risk of electrocution, fire, or equipment damage, installation work and electrical wiring must be done by an electrician or qualified service personnel in accordance with all applicable codes and standards.

or equipment damage may occur if machine is not properly grounded and connected to power

The full-load current rating is the amperage a machine draws at 100% of the rated output power. On machines with multiple motors, this is the amperage drawn by the largest motor or sum of all motors and electrical devices that might operate at one time during normal operations.

The full-load current is not the maximum amount of amps that the machine will draw. If the machine is overloaded, it will draw additional amps beyond the full-load rating.

If the machine is overloaded for a sufficient length of time, damage, overheating, or fire may result— especially if connected to an undersized circuit. To reduce the risk of these hazards, avoid overloading the machine during operation and make sure it is connected to a power supply circuit that meets the specified circuit requirements.

This machine is prewired to operate on a power supply circuit that has a verified ground and meets the following requirements:

This machine can be converted to operate on a power supply circuit that has a verified ground and meets the requirements listed below. (Refer to Voltage Conversion instructions for details.)

For your own safety and protection of

Note: Circuit requirements in this manual apply to

a dedicated circuit—where only one machine will be running on the circuit at a time. If machine will be connected to a shared circuit where multiple machines may be running at the same time, consult an electrician or qualified service personnel to ensure circuit is properly sized for safe operation.

A power supply circuit includes all electrical equipment between the breaker box or fuse panel in the building and the machine. The power supply circuit used for this machine must be sized to safely handle the full-load current drawn from the machine for an extended period of time. (If this machine is connected to a circuit protected by fuses, use a time delay fuse marked D.)

SECTION 2: POWER SUPPLY

Availability

Electrocution, fire, shock,

supply.

Full-Load Current Rating

Circuit Requirements for 220V

Nominal Voltage .........20 8V, 220V, 23 0V, 2 4 0V

Cycle .......................................................... 60 Hz

Phase .................................................... 3-Phase

Power Supply Circuit ......................... 30 Amps

Plug/Receptacle ......................... NEM A L15 - 30

Cord ........"S"-Typ e, 4-Wire, 12 AWG , 30 0 VAC

Circuit Requirements for 440V

Nominal Voltage ............................. 440V, 480V

Cycle .......................................................... 60 Hz

Phase .................................................... 3-Phase

Power Supply Circuit ......................... 15 Amps

Connection .......... Hardwire w/Locking Switch

Full-Load Current Rating at 220V ..... 20 Amps

Full-Load Current Rating at 440V ..... 10 Amps

-14-

property, consult an electrician if you are unsure about wiring practices or electrical codes in your area.

Model G0820 (Mfd. Since 05/22)

Grounding Instructions

This machine MUST be grounded. In the event of certain malfunctions or breakdowns, grounding reduces the risk of electric shock by providing a path of least resistance for electric current.

For 220V operation: The power cord and plug specified under “ on the previous page have an equipment-grounding wire and a grounding prong. The plug must only be inserted into a matching receptacle (outlet) that is properly installed and grounded in accordance with all local codes and ordinances (see figure below).

For 440V operation: As specified in “Circuit Requirements for 440V” on the previous page, the machine must be hardwired to the power source, using a locking switch as a disconnecting means (see below). The machine must also be connected to a grounded metal permanent wiring system; or to a system having an equipment-grounding conductor. Due to the complexity and high voltage involved, this type of installation MUST be done by a qualified electrician.

Improper connection of the equipment-grounding wire can result in a risk of electric shock. The wire with green insulation (with or without yellow stripes) is the equipment-grounding wire. If repair or replacement of the power cord or plug is necessary, do not connect the equipment-grounding wire to a live (current carrying) terminal.

Check with a qualified electrician or service personnel if you do not understand these grounding requirements, or if you are in doubt about whether the tool is properly grounded. If you ever notice that a cord or plug is damaged or worn, disconnect it from power, and immediately replace it with a new one.

We do not recommend using an extension cord with this machine. cord, only use it if absolutely necessary and only on a temporary basis.

Extension cords cause voltage drop, which can damage electrical components and shorten motor life. Voltage drop increases as the extension cord size gets longer and the gauge size gets smaller (higher gauge numbers indicate smaller sizes).

Any extension cord used with this machine must be in good condition and contain a ground wire and matching plug/receptacle. Additionally, it must meet the following size requirements:

process. DO NOT connect to power until

Circuit Requirements for 220V”

GROUNDED

L15-30 RECEPTACLE

Grounding Prong

is Hooked

L15-30

PLUG

Serious injury could occur if you connect machine to power before completing setup

instructed later in this manual.

Current Carrying Prongs

Figure 6. Typical L15-30 plug and receptacle.

Locking

Power

Source

Disconnect Switch

Machine

Ground

Figure 7. Typical hardwire setup with a locking

disconnect switch.

Model G0820 (Mfd. Since 05/22)

ConduitConduit

Ground

Extension Cords (220V Only)

If you must use an extension

Minimum Gauge Size ...........................12 AWG

Maximum Length (Shorter is Better).......50 ft.

Avoid using static phase converter to supply 3-Phase power, as it could damage or decrease life of sensitive electrical components. If you must use a phase converter, only use a rotary phase converter that is sized at least 50% larger than largest HP rating of this machine.

-15-

1/2

T1/2

T3/6

NO14

3/4

T2/4

L1/1

L3/5

NO13

L2/3

5/6

NC15

SDE

NC16

Ground

FSB102 600V 10A

RRS

24V

440V

220V

U1V1W1

SDE

MA-18

111223

BLADE GUARD

LIMIT SWITCH

SHINOZAKE AZD 1112

ACCESS DOOR

LIMIT SWITCH

CANLIE AZD-S11

440V Conversion

3. Remove fuse from "220V" fuse holder and

insert into "440V" fuse holder (see Figure 9).

The Model G0820 can be converted from 220V to 440V operation using the optional part #P08200084. This can be purchased from the Grizzly Order desk at (800) 523-4777. This conversion consists of: 1) Disconnecting the saw from the power source, 2) moving the fuse to the 440V holder, 3) replacing the magnetic switch overload relay, and 4) rewiring the motor junction box for 440V operation. Refer to Page 83 for the detailed 440V wiring diagram.

All wiring changes must be done by an electrician or qualified service personnel before the saw is connected to the power source. If, at any time during this procedure you need help, call Grizzly Tech Support at (570) 546-9663.

Before performing the conversion procedure, we recommend setting the blade to 0° and raising it all the way up to create clearance under the motor junction box for rewiring.

To convert G0820 for 440V operation:

1. DISCONNECT MACHINE FROM POWER!

L2/3

T2/4

220V Fuse

Holder

L3/5

SDE

MA-18

Fuse

T3/6

24V

NO13

NC15

SDE

NC16

NO14

RA-30E

220V

440V

440V Fuse

Holder

220V

440V

24V

Ground

Figure 9. Moving fuse to "440V" fuse holder.

4. Remove overload relay for 220V and replace

with overload relay from 440V Conversion Kit. Set amperage dial to 10A (see Figure 10).

440V

Overload

Relay

2. Remove magnetic switch cover (see Figure 8).

Magnetic

Switch Cover

Figure 8. Location of magnetic switch cover.

RA-30E

AMP

ARC

RESET

Amperage

Dial

Figure 10. Overload relay for 440V Conversion

Kit installed and set for specified trip current.

5. Open cabinet door on back of saw and remove motor junction box cover.

6. Rewire motor according to wiring diagram on Page 83.

7. Re-install motor junction box cover and close

cabinet door.

8. After Setup and Assembly procedures are completed, connect machine to power, as instructed on Page 34.

-16 -

Model G0820 (Mfd. Since 05/22)

The following items are needed, but not included, for the setup/assembly of this machine.

SECTION 3: SETUP

This machine was carefully packaged for safe transport. When unpacking, separate all enclosed items from packaging materials and inspect them for shipping damage.

please

IMPORTANT:

you are completely satisfied with the machine and have resolved any issues between Grizzly or the shipping agent. You MUST have the original pack-

aging to file a freight claim. It is also extremely helpful if you need to return your machine later.

Needed for Setup

This machine presents serious injury hazards to untrained users. Read through this entire manual to become familiar with the controls and operations before starting the machine!

Wear safety glasses during the entire setup process!

HEAVY LIF T! Straining or crushing injury may occur from improperly lifting machine or some of its parts. To reduce this risk, get help from other people and use a forklift (or other lifting equipment) rated for weight of this machine.

Items Needed Qty

• Additional People ....................................... 2

• Safety Glasses (for each person) ............... 1

• Heavy Leather Gloves .........................1 Pair

• Forklift (Rated for at least 1200 lbs.) .......... 1

• Cleaner/Degreaser (Page 21) .... As Needed

• Disposable Shop Rags ............... As Needed

• Disposable Gloves ..................... As Needed

• Main Blade (Page 66) ................................ 1

• Prybar ......................................................... 1

• Straightedge 4' ........................................... 1

• Level ........................................................... 1

• Phillips Screwdriver #2 ............................... 1

• Open-End Wrenches 10, 13, 24mm .....1 Ea.

• Hex Wrenches 2.5, 3, 4, 5, 6, 8mm .....1 Ea.

• Dust Collection System .............................. 1

• Branch Line 5" ............................................ 1

• Y-Fitting 21⁄2" x 5" x 5" ................................. 1

• Dust Hose 5" .............................................. 1

• Hose Clamps 5" ......................................... 2

• Dust Hose 21⁄2" ........................................... 1

• Hose Clamps 21⁄2" ...................................... 2

Model G0820 (Mfd. Since 05/22)

Unpacking

If items are damaged

call us immediately at (570) 546-9663.

Save all packaging materials until

-17-

Hardware Recognition Chart

USE THIS CHART TO MATCH UP HARDWARE DURING THE INVENTORY AND ASSEMBLY PROCESS.

Flat Head Cap Screw

-18-

5mm

Model G0820 (Mfd. Since 05/22)

The following is a list of items shipped with your machine. Before beginning setup, lay these items out and inventory them.

If any non-proprietary parts are missing (e.g. a nut or a washer), we will gladly replace them; or for the sake of expediency, replacements can be obtained at your local hardware store.

Inventory

NOTICE

If you cannot find an item on this list, carefully check around/inside the machine and packaging materials. Often, these items get lost in packaging materials while unpacking or they are pre-installed at the factory.

Box Inventory 1 (Figure 11) Qty

A. Small Extension Table ................................ 1

B. Large Extension Table ............................... 1

C. Crosscut Table ........................................... 1

D. Rip Fence Rail w/Fasteners ....................... 1

E. Crosscut Fence Assembly ......................... 1

F. Rip Fence ................................................... 1

G. Rip Fence Scale ......................................... 1

H. Access Door ............................................... 1

Box Inventory 2 (Figure 12) Qty

I. Rip Fence Base .......................................... 1

J. Push Handle ............................................... 1

K. Flip Stop ..................................................... 1

L. Push Stick .................................................. 1

M. Edge Shoe Assembly ................................. 1

N. Hold-Down Assembly ................................. 1

O. Splitter/Riving Knife .................................... 1

P. Blade Guard ............................................... 1

Q. Riving Knife (Toolbox) ................................ 1

R. End Plate .................................................... 1

S. End Cover ................................................... 1

T. End Cap ..................................................... 1

U. Arbor Wrench (Toolbox) ............................. 1

V. Closed-End Wrench 17/19mm (Toolbox) .... 1

W. Combo Wrench 30mm (Toolbox) ............... 1

X. T-Handle Wrench 8mm (Toolbox) .............. 1

Y. Toolbox ....................................................... 1

A B

E F

Model G0820 (Mfd. Since 05/22)

G H

Figure 11. G0820 Box Inventory 1.

Figure 12. G0820 Box Inventory 2.

V W

-19-

Box Inventory 3 (Figure 13) Qty

Z. Lock Handles M10-1.5 x 12 ........................ 2

AA. Lock Knob Bolt M10-1.5 x 55 ..................... 1

AB. Rip Fence Stop Ring w/Set Screw ............. 1

AC. Rip Fence End Stop ................................... 1

AD. Adjustable Lock Handle M12-1.75 x 55 ...... 1

AE. T-Nut M12-1.75 ............................................ 1

AF. T-Nut s M 8-1. 25 ........................................... 2

AG. 0° Stop Block .............................................. 1

AH. T-Bolt M8-1.25 x 60 .................................... 1

AI. Pivot Bolt M8-1.25 ...................................... 1

AJ. Long Knob M8-1.25 .................................... 1

AK. Knob Bolt M8-1.25 x 50 ............................. 1

AL. Hose Clamps 21⁄2 " ...................................... 2

AM. Dust Hose Support ..................................... 1

ABAAZ

Fasteners (see Hardware Recognition Chart)

Hex Bolts M16-2 x 40 (Stand) ........................... 4

Hex Nuts M16-2 (Stand) .................................... 4

B.H. Cap Screws M6-1 x 20 (End Plate) ........... 2

Flat Washers 6mm (End Plate) ......................... 4

Lock Washers 6mm (End Plate) ........................ 2

Hex Nuts M6-1 (End Plate) ................................ 2

Cap Screws M10-1.5 x 25 (Large Ext. Table) .... 3

Lock Washers 10mm (Large Ext. Table) ........... 3

Flat Washers 10mm (Large Ext. Table) ............. 3

Set Screws M10-1.5 x 20 (Large Ext. Table) ..... 3

Hex Nuts M10-1.5 (Large Ext. Table) ................ 3

Cap Screws M10-1.5 x 25 (Small Ext. Table) .... 2

Lock Washers 10mm (Small Ext. Table) ........... 2

Flat Washers 10mm (Small Ext. Table) ............. 2

Set Screws M10-1.5 x 20 (Small Ext. Table) ..... 2

Hex Nuts M10-1.5 (Small Ext. Table) ................. 2

B.H. Cap Screws M6-1 x 12 (Rip Fence Scale) 3

Flat Washers 6mm (Rip Fence Scale) .............. 4

Hex Nut M6-1 (Rip Fence Scale) ...................... 1

Cap Screw M8-1.25 x 15 (Rip Fence Rail) ........ 1

Lock Washer 8mm (Rip Fence Rail) ................. 1

AGAF

Figure 13. G0820 Box Inventory 3.

Cap Screw M8-1.25 x 35 (Crosscut Fence) ...... 1

Lock Washer 8mm (Crosscut Fence) ................ 1

Flat Washer 8mm Fiber (Crosscut Fence) ........ 1

Flat Washer 12mm (Crosscut Table) ................. 1

Fender Washer 8mm (Crosscut Table) ............. 1

Hex Nuts M8-1.25 (Crosscut Table) ................... 2

Flat Washer 8mm (Crosscut Table) ................... 1

Cap Screw M10-1.5 x 25 (Blade Guard) ............ 1

Lock Nut M10-1.5 (Blade Guard) ....................... 1

Cap Screw M10-1.5 x 20 (Dust Hose) ............... 1

Flat Washer 10mm (Dust Hose) ........................ 1

Lock Nut M10-1.5 (Dust Hose) .......................... 1

-20-

Model G0820 (Mfd. Since 05/22)

The unpainted surfaces of your machine are coated with a heavy-duty rust preventative that prevents corrosion during shipment and storage. This rust preventative works extremely well, but it will take a little time to clean.

Be patient and do a thorough job cleaning your machine. The time you spend doing this now will give you a better appreciation for the proper care of your machine's unpainted surfaces.

There are many ways to remove this rust preventative, but the following steps work well in a wide variety of situations. Always follow the manufacturer’s instructions with any cleaning product you use and make sure you work in a well-ventilated area to minimize exposure to toxic fumes.

Before cleaning, gather the following:

• Disposable rags

• Cleaner/degreaser (WD•40 works well)

• Safety glasses & disposable gloves

• Plastic paint scraper (optional)

Basic steps for removing rust preventative:

Many cleaning solvents

work in a well-ventilated

Cleanup

Gasoline and petroleum products have low flash points and can explode or cause fire if used to clean machinery. Avo id using these products to clean machinery.

Put on safety glasses.

Coat the rust preventative with a liberal

amount of cleaner/degreaser, then let it soak for 5–10 minutes.

Wipe off the surfaces. If your cleaner/degreas-

er is effective, the rust preventative will wipe off easily. If you have a plastic paint scraper, scrape off as much as you can first, then wipe off the rest with the rag.

are toxic if inhaled. Only

area.

NOTICE

Avoid harsh solvents like acetone or brake parts cleaner that may damage painted surfaces. Always test on a small, inconspicuous location first.

T23692—Orange Power Degreaser

A great product for removing the waxy shipping grease from the non-painted parts of the machine during clean up.

Repeat Steps 2–3 as necessary until clean,

then coat all unpainted surfaces with a quality metal protectant to prevent rust.

Model G0820 (Mfd. Since 05/22)

Figure 14. T23692 Orange Power Degreaser.

-21-

Weight Load

Refer to the of your machine. Make sure that the surface upon which the machine is placed will bear the weight of the machine, additional equipment that may be installed on the machine, and the heaviest workpiece that will be used. Additionally, consider the weight of the operator and any dynamic loading that may occur when operating the machine.

Space Allocation

Consider the largest size of workpiece that will be processed through this machine and provide enough space around the machine for adequate operator material handling or the installation of auxiliary equipment. With permanent installations, leave enough space around the machine to open or remove doors/covers as required by the maintenance and service described in this manual.

See below for required space allocation.

Physical Environment

Extreme conditions for this type of machinery are

Place this machine near an existing power source.

other hazards. Make sure to leave enough space

Shadows, glare, or strobe effects that may distract or impede the operator must be eliminated.

Site Considerations

Machine Data Sheet for the weight

Children or untrained people may be seriously injured by this machine. Only install in an access restricted location.

The physical environment where the machine is operated is important for safe operation and longevity of machine components. For best results, operate this machine in a dry environment that is free from excessive moisture, hazardous chemicals, airborne abrasives, or extreme conditions.

generally those where the ambient temperature range exceeds 41°–104°F; the relative humidity range exceeds 20%–95% (non-condensing); or the environment is subject to vibration, shocks, or bumps.

Electrical Installation

Make sure all power cords are protected from traffic, material handling, moisture, chemicals, or

around machine to disconnect power supply or apply a lockout/tagout device, if required.

Lighting

134"

Lighting around the machine must be adequate enough that operations can be performed safely.

51"

Figure 15. Minimum working clearances.

-22-

118"

691/2"

481/2"

Model G0820 (Mfd. Since 05/22)

Lifting & Placing

DO NOT lift saw any higher than necessary to clear pallet. Serious personal injury and machine damage may occur if safe moving methods are not followed.

4. With an assistant holding each end to help

stabilize load, lift saw with forklift just high enough to clear pallet, and move it to your predetermined location.

5. Lower saw onto ground and back forklift away.

Item Needed Qty

Forklift (rated for 1200 lbs.) ................................ 1

To lift and place saw:

1. Position crate as close to installation location

as possible.

2. Remove top of crate. Position forklift forks as wide as possible while still fitting under center opening (see Figure 16).

6. Place level on cast-iron table.

7. If not already installed, thread (1) M16-2

hex nut onto each M16-2 x 40 hex bolt, then thread each bolt into stand corners (see Figure 17).

x 4

Figure 17. Hex bolt (1 of 4) in stand corner for

leveling.

Figure 16. Inserting forks for lifting table saw off

pallet.

3. Remove small items packed around saw and unbolt saw from pallet.

Model G0820 (Mfd. Since 05/22)

8. Use hex bolts to level saw table from left-toright and from front-to-back. Leveling saw allows sliding table to move smoothly.

9. Tighten hex nuts against frame to prevent hex bolts from moving after leveling.

Hardwired machines must be secured to the floor.

-23-

The machine must be fully assembled before it can be operated. Before beginning the assembly process, refer to all goes smoothly, first clean any ered or coated in heavy-duty rust preventative (if applicable).

Assembly

Needed for Setup and gather

listed items. To ensure the assembly process

parts that are cov-

To assemble sliding table saw:

1. Remove shipping brace shown in Figure 18

from end of sliding table.

Shipping Brace

3. Pull sliding table forward a few inches and attach end plate with handle, as shown in Figure 20, using (2) M6-1 x 20 button head cap screws, (4) 6mm flat washers, (2) 6mm lock washers, and (2) M6-1 hex nuts.

End Plate

w/Handle

x 2

Figure 20. End plate with handle installed onto

sliding table.

4. Attach end cover to sliding table with (3) preinstalled M5-.8 x 10 button head cap screws (see Figure 21).

Figure 18. Shipping brace location.

2. Attach end cap with (2) pre-installed M4 x 8

tap screws (see Figure 19).

x 2

End Cap

Figure 19. End cap attached to sliding table.

5. Slide M12-1.75 T-nut on push handle assem-

bly into T-slot at front end of sliding table, as shown in Figure 21, then tighten handle. It may be necessary to loosen T-nut first.

Note: Make sure pre-installed 12mm flat

washer and 12mm copper washer are positioned in front of T-slot, as shown in Figure 21.

End Cover

T-Slot

Push Handle

Figure 21. End cover and push handle installed.

x 3

-24-

Model G0820 (Mfd. Since 05/22)

6. Attach cabinet door by sliding hinge sleeves over pins of already attached hinge (see Figure 22).

Hinge Sleeves

& Pins

9. Place straightedge across cast-iron table and large extension table to verify table parallelism.

— If entire length of straightedge is parallel

with both tables, proceed to Step 10.

— If both tables are not parallel with straight-

edge, loosen hex nuts on set screws shown in Figure 23. Adjust set screws to align top of extension table with top of cast-iron table, then re-tighten hex nuts to secure setting.

10. Fully tighten cap screws from Step 7.

Figure 22. Cabinet door attached on hinges.

7. With help from another person, attach large

extension table to cast-iron table with (3) M10-1.5 x 25 cap screws, (3) 10mm lock washers, and (3) 10mm flat washers (see

Figure 23). Finger-tighten only, for now.

8. Thread (3) M10-1.5 x 20 set screws with (3)

M10-1.5 hex nuts shown in Figure 23.

Large

Extension

Table

x 3

11. Attach small extension table to cast-iron table with (2) M10-1.5 x 25 cap screws, (2) 10mm flat washers, and (2) 10mm lock washers (see Figure 24). Finger-tighten for now.

12. Thread (2) M10-1.5 x 20 set screws with (2) M10-1.5 hex nuts where shown in Figure 24.

Small

Extension

x 2

Figure 24. Small extension table attached to

cabinet.

Table

x 2

x 3

Figure 23. Large extension table attached to

cabinet.

Model G0820 (Mfd. Since 05/22)

13. Place straightedge across cast-iron table and small extension table to verify table parallelism.

— If entire length of straightedge is parallel

with both tables, move on to Step 14.

— If both tables are not parallel with straight-

edge, loosen hex nuts on set screws shown in Figure 24. Adjust set screws to align top of small extension table with top of cast-iron table, then re-tighten hex nuts to secure setting.

-25-

14. Fully tighten cap screws from Step 11.

6mm

15. Attach rip fence scale flush along top edge of cast-iron table and large extension table (see Figure 25) with (3) M6-1 x 12 button head cap screws, (4) 6mm flat washers, and (1) M6-1 hex nut.

x 2

x 1

17. Insert studs into tables (see Figure 27), and attach with hardware removed in Step 16.

Large

Extension

Table

Cast-

Iron

Table

Scale

Flat Washer

M6-1

Hex Nut

6mm

Flat Washer

M6-1 x 12

Button Hd. Cap Screws

Figure 25. Mounting rip fence scale.

16. Rip fence rail is pre-assembled with (4) rail

studs and accompanying hardware. Remove (1) hex nut, (1) lock washer, and (1) flat washer from end of each stud, as shown in Figure 26.

Rail Studs

x 4

Figure 27. Installing rip fence rail.

18. Slide rip fence base onto fence rail, as shown in Figure 28.

19. Thread (2) M10-1.5 x 12 lock handles and

M10-1.5 x 55 lock knob bolt into rip fence base, as shown in Figure 28.

Rip Fence Base

Lock

Knob

Bolt

Lock

Handles

Figure 26. Removing rip fence rail hardware to

prepare for installation.

-26-

Figure 28. Rip fence attached with lock handles

and lock knob installed.

Model G0820 (Mfd. Since 05/22)

20. Slide rip fence onto clamping plate and lock with slide-lock handle (see Figure 29).

Slide-Lock

Handle

22. Insert T-handle wrench into access hole shown in Figure 31.

Note: Main blade is shown here only for illus-

trative purposes.

T-Handle

Wrench

Access Hole

Rip

Fence

Figure 29. Rip fence attached to rip fence base.

21. Move sliding table all the way forward to

expose blade cover. Pull blade cover toward front of machine to disengage magnetic catches (see Figure 30).

Clamping

Plate

Magnetic Catch

(1 of 2)

Arbor

Nut

Figure 31. Loosening main blade arbor bolt.

23. Push down on T-handle wrench with one

hand and rotate arbor nut clockwise (lefthanded threads) to force end of T-handle wrench into arbor indent and prevent arbor from rotating in next steps.

24. Continue loosening arbor nut clockwise until blade flange can be removed (see Figure 32).

Flange

Arbor Nut

Figure 30. Location of magnetic catches that

secure blade cover.

The Model G0820 does not ship with a 12" main blade. Refer to Blade Requirements and Blade Selection beginning on Page 44 when purchasing the main blade.

Model G0820 (Mfd. Since 05/22)

Figure 32. Flange and arbor nut removed from

arbor.

-27-

Before proceeding with the next steps, wear gloves to protect your hands when handling and installing blade.

25. Slide main blade (not included) over arbor

with teeth facing right, then install flange (see Figure 33).

Upper Teeth Facing Right

Flange

28. Install riving knife or splitter/riving knife (see Figure 35). DO NOT tighten mounting bolt at this time (see Riving Knife Alignment on Page 43 for detailed information).

Mounting Bolt

Splitter/Riving

Knife

Arbor

Nut

Arbor

Figure 33. Main blade component assembly.

26. While still holding T-handle wrench, thread

arbor nut on counterclockwise and fully tighten to secure blade (see Figure 34).

Main Blade

Flange

Figure 35. Installing splitter/riving knife.

29. Adjust riving knife or splitter/riving knife

approximately

⁄8" away from main blade, using a 1⁄8" or 3mm hex wrench as a guide (see Figure 36).

Hex Wrench

Figure 36. Adjusting splitter/riving knife-to-blade

spacing.

Arbor Nut

Figure 34. Main blade installed on arbor.

27. Close blade cover, then move sliding table all

the way back and remove T-handle wrench.

-28-

Model G0820 (Mfd. Since 05/22)

30. Use straightedge to make sure riving knife or splitter/riving knife and scoring blade are aligned with main blade, as shown in Figure 37. Alignment should be with blade bodies, not carbide teeth (see inset).

33. Slide rip fence stop ring onto left end of rail and tighten pre-installed set screw to secure (see Figure 39). When installed correctly, stop ring will prevent rip fence from contacting blade.

— Riving knife or splitter/riving knife position

can be changed by adjusting set screws at splitter/riving knife mounting block. Refer to Riving Knife Mounting Block on Page 78 for more details.

— Scoring blade alignment can be changed

by adjusting bolt accessible through table top (see Figure 37). See Aligning to Scoring Blade on Page 48.

Scoring Blade Alignment

Scoring Blade Elevation

Rip Fence

Stop Ring

Figure 39. Rip fence stop ring attached to rail.

34. Attach rip fence end stop on opposite end of

rip fence rail with (1) M8-1.25 x 15 cap screw and (1) 8mm lock washer (see Figure 40).

Rip Fence

End Stop

Figure 37. Access holes for scoring blade

adjustment controls.

31. Close blade cover. Center sliding table over cabinet body and lock in place with sliding table lock lever (see Figure 38).

Sliding Table

Lock Lever

Figure 38. Location of sliding table lock lever.

32. Position rip fence 1⁄8" away from main blade.

x 1

Figure 40. Rip fence end stop attached to rail.

35. Adjust rip fence to main blade and tables, as instructed in Calibrating Rip Fence on Page 79.

Model G0820 (Mfd. Since 05/22)

-29-

36. Thread M12-1.75 x 55 adjustable lock handle with (1) 12mm flat washer through hole in short side of crosscut table and into (1) M12-

1.75 T-nut, as shown in Figure 41.

Lock

Handle

x 1

M12-1.75

T-Nut

Figure 41. Crosscut lock handle installed on

crosscut table.

37. With assistance from other people, place crosscut table on swing arm pivot pin and slide T-slot alignment plates and T-nut into sliding table T-slot (see Figure 42).

38. Remove tap screws and end cap from crosscut fence (see Figure 43).

End Cap

x 2

Figure 43. End cap removed from crosscut

fence.

39. Slide (1) M8-1.25 T-nut into T-slot in bottom of crosscut fence (see Figure 44) and position in front of stop bolt.

M8-1.25 T-Nut

T-Slot

Crosscut Table

T-Slot

Alignment

Plates

Figure 42. Attaching crosscut table to machine

M12-1.75 T-Nut

frame.

Swing Arm

Pivot Pin

Stop Bolt

Figure 44. T-nut installed in bottom T-slot of

crosscut fence for stop block.

40. Attach 0° stop block to T-nut with (1) M8-1.25 x 35 cap screw and (1) 8mm lock washer (see Figure 45).

Note: Make sure threaded hole in stop block

is positioned right of cap screw and aligned with hole to right of stop bolt.

Threaded Hole

0° Stop Block

Stop

Bolt

-30-

Hole

Figure 45. 90° stop block installed.

Model G0820 (Mfd. Since 05/22)

41. Slide M8-1.25 x 60 T-bolt into bottom T-slot of crosscut fence (see Figure 46).

T-Bolt

44. Re-install end cap, then position crosscut fence so end cap is close to, but not touching main blade (see Figure 49).

45. Align pivot bolt with pivot hole (see Figure 49), then fully tighten pivot bolt.

Scale Bar

Slot

Figure 46. T-bolt installed in middle of crosscut

table T-slot.

42. Slide (1) M8-1.25 T-nut into bottom T-slot of crosscut fence, then loosely thread M8-1.25 pivot bolt with (1) 8mm fiber flat washer into T-nut (see Figure 47).

Fiber

Washer

Pivot Hole

Pivot Bolt

End Cap

Figure 49. End cap positioned near blade.

46. Align T-slot bolt with slot in pre-installed scale bar (see Figure 46).

Note: Long knob and fender washer will help

secure crosscut fence in later step.

47. Align 0° stop block with stop bolt, and align threaded hole in block with hole to right of stop bolt (see Figure 45 on Page 30).

48. Without moving previously installed hardware, flip crosscut fence over and insert pivot bolt and T-slot bolt into appropriate hole/slot.

Figure 47. Pivot bolt installed in left end of

crosscut table T-slot.

43. Slide (1) M8-1.25 T-nut into top T-slot of crosscut fence (see Figure 48). This will be used to attach flip stop in Step 51.

T-Nut

Figure 48. T-nut installed on right end of

crosscut table T-slot.

Model G0820 (Mfd. Since 05/22)

T-Slot

49. From underneath middle of crosscut fence, thread M8-1.25 long knob with (1) 8mm fender washer onto previously installed T-bolt (see Figure 50).

Long Knob

Figure 50. Long knob installed under middle of

crosscut fence.

-31-

50. On right side of crosscut fence, make sure 0° stop block is against stop bolt, then secure fence by threading M8-1.25 x 50 knob bolt with (1) 8mm flat washer, and (2) M8-1.25 hex nuts into threaded hole on stop block, as shown in Figure 51.

Stop Block

Knob Bolt

Figure 51. Knob bolt threaded into 90° stop

block.

51. Attach flip stop (see Figure 52) by threading knob bolt into T-nut previously installed in top T-slot of fence.

Knob Bolt

Flip Stop

52. If splitter/riving knife was installed earlier— instead of riving knife—raise main blade all the way up and attach blade guard with (1) M10-1.5 x 25 cap screw and (1) M10-1.5 lock nut, as shown in Figure 53.

Figure 53. Blade guard installed onto splitter.

53. Attach dust hose support to large extension

table with (1) M10-1.5 x 20 cap screw, (1) 10mm flat washer, and (1) M10-1.5 lock nut (see Figure 54).

Note: Support can be placed on either rear

or side of extension table using two available mounting holes.

Figure 52. Flip stop installed onto crosscut

fence.

Dust Hose

Support

Figure 54. Dust hose support attached to rear of

large extension table.

-32-

Model G0820 (Mfd. Since 05/22)

Dust Collection

This machine creates a lot of wood chips/ dust during operation. Breathing airborne dust on a regular basis can result in permanent respiratory illness. Reduce your risk by wearing a respirator and capturing the dust with a dust-collection system.

Required CFM for 5" Dust Port: 615 CFM Required CFM for 2 1⁄2" Dust Port: 150 CFM

Do not confuse this CFM recommendation with the rating of the dust collector. To determine the CFM at the dust port, you must consider these variables: (1) CFM rating of the dust collector, (2) hose type and length between the dust collector and the machine, (3) number of branches or wyes, and (4) amount of other open lines throughout the system. Explaining how to calculate these variables is beyond the scope of this manual. Consult an expert or purchase a good dust collection "how-to" book.

2. Connect 2 1⁄2" dust hose to blade guard with hose clamp, as shown in Figure 56.

Hose Clamp

Figure 56. Blade guard and 2 1⁄2" dust hose

attached.

3. Run 2 1⁄2" dust hose over dust hose support, as shown in Figure 57.

21⁄2" Hose

To connect saw to dust collection system:

1. Secure 5" dust hose to port located under

table with hose clamp, as shown in Figure 55.

Hose Clamp

Figure 55. 5" Dust hose connected.

Hose

Support

Figure 57. 2 1⁄2" Dust hose held by hose support.

4. Connect 5" and 2 as shown in example in Figure 58, then attach it to single dust collection branch line.

Figure 58. Example of dust hoses connected

⁄2" dust hoses to Y-fitting,

21⁄2" x 5" x 5"

Y-Fitting

with Y-fitting.

Model G0820 (Mfd. Since 05/22)

5. Tug on all hose connections to make sure they are tight and secure.

-33-

Before the machine can be connected to the power source, an electrical circuit and connection device must be prepared per the POWER

SUPPLY

setup instructions in this manual must be complete to ensure that the machine has been assembled and installed properly. The disconnect switch installed by the electrician (as recommended) is the primary means for disconnecting or connecting the machine to the power source.

Power Connection

or equipment damage may occur if machine is not properly grounded and connected to power

section in this manual; and all previous

To connect incoming power wires:

1. Remove power junction box cover shown in Figure 59.

2. Insert incoming power cord through strain

relief at bottom of junction box (see Figure 59).

Power Connection

Junction Box

Electrocution, fire, shock,

supply.

Note About Phase Converters: Avoid using a

static phase converter to supply 3-Phase power for this machine, as it could damage or decrease the life of sensitive electrical components. If you must use a phase converter, only use a rotary phase converter that is sized at least 50% larger than the largest HP rating of this machine. If using a phase converter to supply power, only connect the manufactured leg or "wild wire" to the "S" terminal (see location on this page). The S terminal can handle power fluctuations because it is wired directly to the motor.

NOTICE

The Model G0820 is prewired for 220V. If you plan to operate the machine at 440V, refer to 440V Conversion on Page 16 for detailed instructions).

Strain Relief

Figure 59. Power connection junction box

location.

3. Connect ground wire to ground wire terminal, then connect incoming power wires to terminals shown in Figure 60. Refer to Pages 82–83 for detailed wiring diagrams.

Ground

Terminal

Figure 60. Terminal locations to connect

incoming power wires and ground wire.

Incoming Power

Terminals

-34-

4. Make sure wires have enough slack so they are not pulled tight or stretched.

5. Re-install junction box cover, and perform Test Run in following section to verify correct

phase polarity.

Model G0820 (Mfd. Since 05/22)

Once assembly is complete, test run the machine to ensure it is properly connected to power and safety components are functioning correctly.

If you find an unusual problem during the test run, immediately stop the machine, disconnect it from power, and fix the problem BEFORE operating the machine again. The

table in the

SERVICE section of this manual can help.

setup instructions have been performed. Operating an improperly set up machine

Serious injury or death can result from

Test Run

Troubleshooting

To test run machine:

1. Clear all setup tools away from machine.

2. Make sure saw blades are installed tightly

and blade guard cover is closed.

3. Connect machine to power supply.

4. Twist Emergency Stop button clockwise until

it pops out (see Figure 61). This resets switch so machine can start.

The test run consists of verifying the following: 1) The motor powers up and runs correctly, 2) the main blade turns forward (clockwise when viewed from front of saw) and the scoring blade turns opposite the main blade, and 3) the safety features of the Emergency Stop button, blade cover switch, and cabinet door work correctly.

using this machine BEFORE understanding its controls and related safety information. DO NOT operate, or allow others to operate, machine until the information is understood.

DO NOT start machine until all preceding

may result in malfunction or unexpected results that can lead to serious injury, death, or machine/property damage.

5. Press ON button (see Figure 61) to turn

machine ON. Verify motor starts up and runs smoothly without any unusual problems or noises.

ON Button

Emergency Stop

Button

Figure 61. Emergency Stop switch button.

6. Verify main blade is rotating clockwise (when

standing in front of machine) and scoring blade is rotating counterclockwise (opposite direction of main blade).

Note: You may need to stop blade rotation

and watch blades come to a stop to determine which direction they are rotating.

Model G0820 (Mfd. Since 05/22)

— If blades are rotating in wrong direction,

stop machine and DISCONNECT FROM POWER! Phase of incoming power supply is reversed. Remove power connection junction box cover and swap wires at "R" and "T" terminals (see Figure 62), then reinstall junction box cover and re-connect machine to power.

-35-

Power

Connection

Junction Box

Ground

Figure 62. Up-close view of power supply

terminal inside junction box.

R and T

Connections

10. Repeat Steps 7–9 with Emergency Stop button on rear of cabinet (see Figure 63).

Emergency Stop

Button

Figure 63. Emergency Stop on cabinet.

11. Move sliding table all the way right, then open

blade cover, as shown in Figure 64. This activates blade cover safety switch to prevent saw from starting while cover is open.

Do not swap "R" or "T" wires with ground wire inside power connection junction box. Doing so will electrify machine frame, which could cause electrocution. Make sure incoming ground wire is only connected to left-most terminal post in the power connection junction box so machine is properly grounded.

7. Press Emergency Stop button on front of

machine to turn machine OFF.

8. WITHOUT resetting Emergency Stop button, press ON button. Machine should not start.

— If machine does start (with Emergency

Stop button pushed in), immediately disconnect power to machine. Emergency Stop button safety feature is not working correctly. This safety feature must work properly before proceeding with regular operations. Call Tech Support for help.

9. Reset Emergency Stop button on front of machine.

Blade Cover

Figure 64. Blade cover open.

12. While staying safely away from blade, reset

Emergency Stop button, then try to start main blade and scoring blade.

— If blades do not start, blade cover safety

switch safety feature is working correctly.

— If blades do start (with blade cover open),

immediately turn machine OFF and disconnect power. The blade cover safety switch safety feature is not working correctly. This safety feature must work properly before proceeding with regular operations. Call Tech Support for help.

13. Carefully close blade cover, then move sliding table back to center of machine.

-36-

Model G0820 (Mfd. Since 05/22)

14. Open cabinet door shown in Figure 65. This activates cabinet door safety switch to prevent saw from starting while door is open.

Cabinet

Door

Figure 65. Cabinet door location.

15. While staying safely away from blade, try to

start main blade and scoring blade.

— If blades do not start, cabinet door safety

switch safety feature is working correctly.

Recommended

Adjustments

The following list of adjustments were performed at the factory before the machine was shipped:

• Riving Knife Alignment ................... Page 43

• Aligning Scoring Blade ................... Page 48

• Blade Tilt Calibration .......................Page 75

• Sliding Table Parallel Adjustment ....Page 76

• Squaring Crosscut Fence to Blade Page 77

• Calibrating Rip Fence ......................Page 79

Be aware that machine components can shift during the shipping process. Pay careful attention to these adjustments during operation of the machine. If you find that the adjustments are not set according to the procedures in this manual or your personal preferences, re-adjust them.

— If blades do start (with cabinet door open),

immediately turn machine OFF and disconnect power. The cabinet door safety switch safety feature is not working correctly. This safety feature must work properly before proceeding with regular operations. Call Tech Support for help.

16. Close cabinet door, then push Emergency Stop button.

Congratulations, Test Run is complete!

Model G0820 (Mfd. Since 05/22)

-37-

The purpose of this overview is to provide the novice machine operator with a basic understanding of how the machine is used during operation, so the

discussed later

in this manual

Due to the generic nature of this overview, it is not intended to be an instructional guide. To learn more about specific operations, read this entire manual,

training from experienced machine operators outside of this manual by reading "how-to" books, trade magazines, or websites.

To reduce your risk of serious injury, read this entire manual BEFORE

ing loss can occur while operating this

SECTION 4: OPERATIONS

Operation Overview

To complete a typical operation, the operator does the following:

1. Examines workpiece to make sure it is suit-

able for cutting.

machine controls/components

are easier to understand.

seek additional

, and do additional research

using machine.

Eye injuries, respiratory problems, or hear-

2. Adjusts blade tilt, if necessary, to correct

angle of desired cut.

3. Adjusts blade height approximately 1⁄4" higher than thickness of workpiece.

4. Adjusts fence to desired width of cut, then locks it in place.

5. Checks outfeed side of machine for proper support and to make sure workpiece can safely pass all the way through the blade without interference.

6. Puts on safety glasses, respirator, and hearing protection. Locates push sticks, if needed.

7. Turns on dust collection system.

8. Feeds workpiece all the way through blade

while maintaining firm pressure on workpiece against table and fence.

tool. Wear personal protective equipment to reduce your risk from these hazards.

-38-

9. Turns machine OFF immediately after cut is complete and waits for blades to completely stop before removing workpiece.

If you are not experienced with this type of machine, WE STRONGLY RECOMMEND that you seek additional training outside of this manual. Read books/magazines or get formal training before beginning any projects. Regardless of the content in this section, Grizzly Industrial will not be held liable for accidents caused by lack of training.

Model G0820 (Mfd. Since 05/22)

• Material Type: This machine is intended for

cut metal, glass, stone, tile, etc.; cutting these

•

Loose knots can

•

Cutting wood with a

sary wear on the blades, increases the risk of

•

Workpieces with exces-

•

Slightly cupped workpieces

pieces supported on the bowed side will rock during the cut, which could cause kickback.

A through cut is a sawing operation in which the workpiece is completely sawn through, as shown in the

. Examples of through cuts are rip cuts, cross cuts, miter cuts, and beveled cuts. The blade guard assembly MUST be used when performing through cuts.

A non-through cut is a sawing operation where the blade does not protrude above the top face of the wood stock, as shown in the Figure below.

Workpiece

Through &

Inspection

Some workpieces are not safe to cut on this machine or may need to be modified before they can be safely cut. Before cutting, inspect all

workpieces for the following:

cutting natural and man-made wood products, laminate-covered wood products, and some plastics. Cutting drywall or cementitious backer board creates extremely fine dust and may reduce the life of the motor bearings. This machine is NOT designed to

materials with a table saw greatly increases the risk of injury and damage to the saw or blade.

Foreign Objects: Nails, staples, dirt, rocks and other foreign objects are often embedded in wood. While cutting, these objects can become dislodged and hit the operator, cause kickback, or break the blade, which might then fly apart. Always visually inspect your workpiece for these items. If they can’ be removed, DO NOT cut the workpiece.

Large/Loose Knots:

become dislodged during the cutting operation. Large knots can cause kickback and machine damage. Choose workpieces that do not have large/loose knots or plan ahead to avoid cutting through them.

Non-Through Cuts

Through Cuts

Figure below

Figure 66. Example of a through cut (blade

guard not shown for illustrative clarity).

Non-Through Cuts

A non-through cut is a sawing operation where the blade does not protrude above the top face of the wood stock, as shown in the Figure below. The blade guard assembly MUST be used when performing all non-through cuts, except when the guard will not safely accommodate the workpiece.

Wet or “Green” Stock:

moisture content over 20% causes unneces-

kickback, and yields poor results.

Excessive Warping:

sive cupping, bowing, or twisting are dangerous to cut because they are unstable and may move unpredictably when being cut.

Minor Warping:

can be safely supported with cupped side facing the table or fence; however, work-

Model G0820 (Mfd. Since 05/22)

Figure 67. Example of a non-through cut.

-39-

The guard encloses the top of the blade to reduce the risk of accidental blade contact and contain flying chips or dust.

The pushed into the blade, remain in contact with the workpiece

, then return to a resting position against the table when the cut is com plete. When installed and properly maintained, the guard is an excellent tool for reducing the risk of injury when operating the table saw.

To ensure that the guard

it MUST be installed and adjusted so that it moves up and down properly to accommodate workpiec es and maintain coverage over the blade.

Blade Guard &

Splitter/Riving Knife

The term "blade guard" refers to the assembly that consists of the guard and splitter/riving knife assembly (see Figure 68). Each of these components have important safety functions.

Guard

Splitter/Riving Knife

Figure 68. Blade guard assembly components.

Understanding Blade Guard

To ensure that the splitter/riving knife works safely, it MUST be aligned with and correctly adjusted to the blade.

When to Use Blade Guard

The blade guard assembly MUST always be installed on the saw for all normal through cuts (those where the blade cuts all the way through the thickness of the workpiece). Operating the saw without the guard increases the risk of kickback or blade contact. If the blade guard is removed for specific operations, immediately replace it after those operations are complete.

When Not to Use Blade Guard

The blade guard cannot be used for any nonthrough cuts (those in which the blade does not cut all the way through the thickness of the workpiece).

IMPORTANT: Whenever the blade guard cannot be used, the riving knife MUST be installed.

guard is designed to lift as the workpiece is

during the cut

does its job effectively,

Understanding Splitter/Riving Knife

The splitter/riving knife is a metal plate that prevents the freshly cut pieces of the workpiece from pinching the backside of the blade and causing a kickback. It also acts as a barrier behind the blade to shield hands from being pulled into the blade if a kickback occurs and the operator is reaching behind the blade. (Reaching behind the blade is a major safety risk and should not be done).

Sometimes the blade guard or its components can get in the way when cutting very narrow workpieces or other specialized cuts. Because the blade guard is provided to decrease your risk of injury, it should not be used if it gets in the way

of making a safe cut. Use good judgment!

Blade Guard Installation & Removal

The blade guard fits over the splitter/riving knife and is secured in place with an M10-1.5 x 25 cap screw and an M10-1.5 lock nut (see "Mounting Screw" in Figure 69). These are the only fas-

teners that need to be installed/removed when installing or removing the blade guard.

Mounting

Screw

Figure 69. Blade guard mounted to splitter/riving

knife.

-40-

Model G0820 (Mfd. Since 05/22)

When installing the blade guard, the mounting screw and lock nut must be left loose enough that the guard can freely pivot up and down, but not so loose that there is side-to-side play when pivoting.

Testing Guard for Correct Operation

After installing the blade guard, you must verify that it functions correctly before making a cut. To test the blade guard operation, lift up the front end about 4" then release it.

• If the blade guard freely drops down against the table surface, then it is functioning correctly and is ready for operation.

Splitter/Riving Knife Installation & Removal

The splitter/riving knife must be correctly installed, adjusted, and aligned in order to provide the maximum safety benefit.

The splitter/riving knife attaches to the mounting block, as shown in Figure 70. Always firmly tighten the hex nut when securing the splitter/riving knife in place.

• If the blade guard remains in the position where you released it, or it does not drop down against the surface of the table, then the mounting screw and lock nut are too tight. Loosen it slightly and repeat this test until the guard functions correctly.

• If the blade guard feels loose and easily moves back and forth as you raise it, then the mounting screw and lock nut are too loose. Tighten it slightly and repeat this test until the guard functions correctly.

Figure 70. Installing splitter/riving knife on

mounting block.

The splitter/riving knife also prevents the freshly cut sides of the workpiece from pinching the blade and causing kickback. For maximum effectiveness of this safety design, the splitter/riving knife must be positioned 3–8mm from the blade, as shown in Figure 71.

Top Distance

Minimum 3mm

Maximum 8mm

Model G0820 (Mfd. Since 05/22)

Bottom Distance

Minimum 3mm Maximum 8mm

Figure 71. Allowable top and bottom distances

between splitter/riving knife and blade.

-41-

Once the splitter/riving knife is properly positioned at the correct distance from the blade, verify that it is aligned with the blade by checking the alignment with a straightedge in the top and bottom locations shown in Figure 72.

Top Alignment

Bottom Alignment

Figure 72. Checking top and bottom splitter/

riving knife alignment with blade.

The splitter/riving knife should be parallel with the blade along its length at both positions and should be in the "Alignment Zone" shown in Figure 73.

Alignment

Zone

Riving Knife

The riving knife works in the same manner as the splitter/riving knife on the blade guard assembly. It is a metal plate that prevents the newly cut workpiece from pinching the backside of the blade and causing kickback.

The key difference between the splitter/riving knife and the riving knife is that the riving knife mounts below the blade's highest point of rotation, as shown in Figure 74, so that it can remain installed for non-through cuts.

Minimum 1mm

Maximum 5mm

Height Difference

Spreader or Riving Knife

Blade

Straightedge

Figure 73. Verifying that splitter/riving knife is in

the alignment zone behind the blade.

If the splitter/riving knife is not aligned or parallel with the blade, refer to Riving Knife Mounting

Block on Page 78.

Figure 74. Height difference between riving knife

and blade.

Similar to the splitter/riving knife, the riving knife acts as a barrier behind the blade to reduce the risk of hands being pulled into the blade if kickback occurs.

The riving knife must be kept within the range shown in Figure 75. For that reason, a 12" blade is required for operations that use a riving knife.

Top Distance

Minimum 3mm

Maximum 8mm

Bottom Distance

Minimum 3mm Maximum 8mm

-42-

Figure 75. Allowable top and bottom distances

between riving knife and blade.

Model G0820 (Mfd. Since 05/22)

Once the riving knife is properly positioned at the correct distance from the blade, verify that it is aligned with the blade by checking the alignment with a straightedge in the top and bottom locations shown in Figure 76.

Top Alignment

Bottom Alignment

Figure 76. Checking top and bottom riving knife

alignment with blade.

The riving knife should be parallel with the blade along its length at both positions and should be in the "Alignment Zone" shown in Figure 77.

Alignment

Zone

Spreader

Blade

Figure 77. Verifying that riving knife is in the

alignment zone behind the blade.

If the riving knife is not aligned or parallel with the blade, refer to Riving Knife Mounting Block on Page 78.

Straightedge

Riving Knife Installation & Removal

The riving knife must be correctly installed and adjusted in order to provide the maximum safety benefit.

The riving knife attaches to the mounting block as shown in Figure 78. Always firmly tighten the hex bolt when securing the riving knife in place.

Figure 78. Installing riving knife on mounting

block.

When to Use Riving Knife

Use the riving knife for all non-through cuts (see Glossary of Terms on Page 6) or for those special operations where the blade guard or its components get in the way of safe operation, such as with very narrow cuts.

When Not to Use Riving Knife

Although it is possible to use the riving knife for through-cutting operations, the blade guard assembly offers far more injury protection and risk reduction than the riving knife. Therefore, we strongly recommend that you use the blade guard assembly and splitter/riving knife instead of the riving knife for through-cuts.

Model G0820 (Mfd. Since 05/22)

-43-

Blade Requirements

The riving knife included with this machine is

0.098" (2.5mm) thick and is only designed for 12"

blades.

When choosing a main blade, make sure the blade size meets the requirements listed below. The thickness of the blade body and teeth can be measured with calipers or any precision measuring device.

Blade Size Requirements:

• Body Thickness: 0.087" (2.2mm)

• Kerf (Tooth) Thickness: 0.118" (2.99mm)

Blade Selection

Crosscut Blade Features:

• Best for cutting across the grain

• 80–100 teeth

• Alternate top bevel tooth profile

• Small hook angle and a shallow gullet

Alternate

Top

Bevel

Figure 80. Crosscutting blade.

This section on blade selection is by no means comprehensive. Always follow the saw blade manufacturer's recommendations to ensure safe and efficient operation of your table saw.

Ripping Blade Features:

• Best for cutting with the grain

• 30-40 teeth

• Flat-top ground tooth profile

• Large gullets for large chip removal

Flat

Top

Blade

Combination Blade Features:

• Designed to cut both with and across grain

• 50–80 teeth

• Alternate top bevel and flat, or alternate top bevel and raker tooth profile

• Teeth are arranged in groups

• Gullets are small and shallow (similar to a cross-cut blade), then large and deep (similar to a ripping blade

Alternate

Top

Bevel

and Flat

-44-

Figure 81. Combination blade.

Figure 79. Ripping blade.

Model G0820 (Mfd. Since 05/22)

Laminate Blade Features:

• Best for cutting plywood or veneer

• 100–120 teeth

• Triple chip tooth profile

• Very shallow gullet

Triple

Chip

Blade

Figure 82. Laminate blade.

Thin Kerf Blade: A blade with thinner kerf than a

standard blade.

IMPORTANT: The splitter/riving knife included with this table saw is sized for standard blades, thin kerf blades cannot be used on this saw.

Changing Main

Blade

The Model G0820 performs best when using sharp, high-quality blades. Whenever the main blade starts to get dull, resharpen or replace it with a new blade.

The Model G0820 does not ship with a 12" main blade. Refer to Blade Requirements and Blade Selection beginning on Page 44 when purchasing the main blade.

Tools Needed Qty

Heavy Leather Gloves ................................1 Pair

Hex Wrench 8mm .............................................. 1

Wrench 30mm ................................................... 1

T-Handle Wrench 8mm ..................................... 1

To change main blade:

1. DISCONNECT MACHINE FROM POWER!

2. Adjust blade tilt to 0° and raise blade all the

way up.

3. Remove blade guard from splitter/riving knife.

4. Move sliding table all the way right to expose

blade cover, then open blade cover.

5. Insert T-handle wrench through table top hole (see Figure 83) and into one of the holes in main blade pulley under table. This will keep blade arbor from rotating during next step.

T-Handle

Wrench

Figure 83. Loosening main blade arbor nut.

Model G0820 (Mfd. Since 05/22)

-45-

Replacing & Aligning

Before proceeding with the next steps, wear gloves to protect your hands when handling and installing blade.

6. While holding T-handle wrench with one

hand, rotate arbor nut clockwise and remove nut, flange, and blade (see Figure 84).

Arbor Nut

Figure 84. Main blade arbor nut and flange.

Flange

Scoring Blade

The scoring blade rotates in the opposite direction from the main blade and makes a shallow cut into the workpiece surface. This prevents workpiece tearout.

The scoring blade included with the Model G0820 has wedge-shaped teeth that narrow at the top, as shown in Figure 86. With this style of scoring blade, the kerf thickness is adjusted by changing the height of the scoring blade. Raising the scoring blade higher increases the kerf thickness.

Scoring Blade

Tooth

7. Install new blade, flange, and arbor nut in reverse order from removal, making sure upper blade teeth face RIGHT (see Figure

85), then tighten arbor nut.

Upper Teeth Facing Right

Flange

Arbor

Nut

Figure 85. Order of assembly when installing

main blade on arbor.

8. Close blade cover, re-install blade guard onto splitter/riving knife, then move sliding table back to center of machine.

Arbor

Figure 86. Scoring blade tooth that narrows at

the top.

Replacing Scoring Blade

Tools Needed Qty

Combo Wrench 19mm....................................... 1

Arbor Wrench .................................................... 1

To replace scoring blade:

1. DISCONNECT MACHINE FROM POWER!

2. Adjust blade tilt to 0° and raise blade all the

way up.

3. Remove splitter/riving knife if it is installed.

4. Move sliding table all the way right to expose

blade cover, then open blade cover.

9. Check scoring blade alignment with main blade, and adjust if necessary (see Aligning Scoring Blade on Page 48).

-46-

Model G0820 (Mfd. Since 05/22)

5. Slide arbor wrench behind scoring blade onto

Arbor

Flange

Upper Teeth Facing Left

Hex Bolt

flats of arbor (see Figure 87) to prevent blade from spinning.

Arbor

Wrench

Figure 87. Inserting arbor wrench behind scoring

blade to prevent blade from spinning.

7. Install scoring blade set, flange, and arbor hex bolt in reverse order from removal, making sure upper blade teeth face LEFT (see

Figure 89), then tighten arbor hex bolt.

Figure 89. Scoring blade order of assembly.

6. Loosen arbor hex bolt counterclockwise (left-

handed threads), and remove arbor hex bolt, flange, and blade (see Figure 88).

Arbor

Wrench

19mm Wrench

Figure 88. Scoring blade, flange, arbor hex bolt,

19mm wrench, and arbor wrench.

Flange

Hex Bolt

Scoring

Blade

8. Align scoring blade with main blade, as instructed in Aligning Scoring Blade on Page 48.

Model G0820 (Mfd. Since 05/22)

-47-

Aligning Scoring Blade

This procedure aligns the scoring blade in the vertical and horizontal positions so that the scoring kerf is the same width as the main blade kerf. This requires placing the straightedge on both sides of the blades multiple times as you make adjustments.

Tools Needed Qty

Hex Wrench 8mm .............................................. 1

T-Handle Wrench 8mm ..................................... 1

Straightedge 36"+ .............................................. 1

To adjust scoring blade position:

1. DISCONNECT MACHINE FROM POWER!

2. Adjust blade tilt to 0° and raise blade all the

way up.

Scoring Blade

Straightedge

Figure 90. Adjusting horizontal position of

scoring blade.

6. Align scoring blade kerf to main blade kerf:

— Position straightedge flat on table on one

side of main blade, and against main blade teeth and scoring blade teeth.

3. If splitter/riving knife is installed, remove blade guard.

4. Move sliding table all the way forward to expose blade cover, lock in place, then open blade cover.

5. Align scoring blade horizontally to main blade body:

— Position straightedge against flat area of

main blade body (not teeth), and extend over scoring blade body.

— Insert T-handle wrench into right hole

shown in Figure 90, engaging it with adjustment bolt under table, then rotate wrench to align bodies of blades.

Note: Rotating T-handle wrench clockwise

moves scoring blade left, and counterclockwise moves it right.

— Insert T-handle wrench into left hole shown

in Figure 91, engaging it with adjustment bolt under table, then rotate wrench to position scoring blade so edge of scoring blade teeth are aligned with main blade teeth.

Figure 91. Adjusting vertical height of scoring

blade.

7. Repeat Step 6 for opposite side of blades to verify kerf thickness matches, and scoring blade is aligned with main blade.

-48-

8. Close blade cover, properly reposition blade guard, then slide table back to center of machine.

9. Perform a test cut and check for chip-out. If there is chip-out, repeat Steps 4–9 until chipout is corrected.

Model G0820 (Mfd. Since 05/22)

Setting Up

Crosscut Fence

Before using the crosscut fence to perform cutting operations, it must be set up properly. This includes positioning the crosscut fence on the crosscut table, adjusting the crosscut fence distance from the blade, and positioning the crosscut table along the sliding table.

Positioning Crosscut Fence

The crosscut fence can be mounted in the front or rear position (see Figure 92) depending upon the size of the workpiece and which position will provide the safest operation.

To position crosscut fence:

1. DISCONNECT MACHINE FROM POWER!

2. Loosen and remove knob bolts shown in Figure 93.

Knob Bolts

Figure 93. Locations of knob bolts securing

crosscut fence.

Front

Position

Crosscut

Table

Crosscut

Table

Rear

Position

3. Lift fence and loosen pivot bolt (see Figure 94).

4. Re-insert pivot bolt into front or rear hole, and

re-insert angle scale T-bolt into angle scale slot (see Figure 94).

Rear Hole

Front Hole

Figure 94. Crosscut fence pivot bolt.

5. Rotate fence so stop block is against 0° stop

bolt (see Figure 95).

Pivot Bolt

Angle Scale

T-Bolt

Slot

Figure 92. Crosscut fence front and rear table

mounting positions.

Whenever the crosscut fence is moved between the front and rear positions, you must verify the fence is square to the blade, and the 0° stop bolts are properly adjusted before using the fence. Refer to Squaring Crosscut Fence to Blade on Page 77 for further details.

Model G0820 (Mfd. Since 05/22)

0° Stop

Block

0° Stop

Bolt

Figure 95. Stop block against 0° stop bolt.

-49-

Calibrating Crosscut Fence

To accurately use the crosscut fence scale and ensure the end cap does not contact the blade, the distance between the crosscut fence and the blade must be properly adjusted.

Tool Needed Qty

Precision Ruler 6"+ ............................................ 1

4. Place precision ruler against a blade tooth, as shown in Figure 96, then adjust fence so that 3" mark on fence scale is exactly 3" from blade tooth.

5. Without disturbing pivot bolt position, lift fence up (see Figure 94), tighten pivot bolt, then re-insert pivot bolt into hole.

To adjust distance between crosscut fence and blade:

1. DISCONNECT MACHINE FROM POWER!

2. Perform Positioning Crosscut Fence on Page 49.

3. Move crosscut table (see Positioning Crosscut Table Along Sliding Table on this

page) so fence end cap is aligned with center of blade body (see Figure 96).

3" Mark

End Cap

6. Repeat measurement in Step 4.

— If measurement is not exactly 3", repeat

Step 4 until it is.

7. Re-install knob bolts removed earlier to

secure setting.

Positioning Crosscut Table Along Sliding Table

The crosscut table can be positioned as necessary along the sliding table (see Figure 97).

Figure 96. End cap aligned with blade.

-50-

Figure 97. Crosscut table positions along sliding

table.

Model G0820 (Mfd. Since 05/22)

To position crosscut table along sliding table:

1. DISCONNECT MACHINE FROM POWER!

Rip Cutting

2. Use sliding table lock lever (see Figure 98) to

secure table in position.

Sliding Table

Lock Lever

Figure 98. Location of sliding table lock lever.

3. Loosen crosscut table lock lever shown in Figure 99.

Crosscut

Table Lock

Lever

The Model G0820 has the capability of rip cutting large panels (see Figure 100). The sliding table removes the burden of sliding a large and heavy panel over a stationary table surface.

Edge Shoe

Flip Stop

Workpiece

Crosscut

Fence

Figure 100. Rip cut with sliding table and

crosscut fence.

The edge shoe (see Figure 100) is used to stabilize the front end of a workpiece when otherwise unsecured.

This saw also has the capability of rip cutting smaller boards, using the machine as a traditional table saw (see Figure 101). Smaller, lighter boards are easier to slide across the stationary cast-iron table surface to the right of the saw blade.

Figure 99. Location of crosscut table lock lever.

4. Position crosscut table along sliding table

T-slot to desired position, then retighten lock lever to secure table.

Model G0820 (Mfd. Since 05/22)

Rip

Fence

Workpiece

Figure 101. Traditional rip cut with rip fence.

-51-

Determine which cutting operation will be best suited for workpiece.

• To use sliding table, see Rip Cutting with

Sliding Table on this page.

4. Set flip stop to desired width of cut (see Figure 103) by loosening flip stop knob bolt,

sliding flip stop until it aligns with desired mark on scale, then tightening knob bolt.

• To use machine as a traditional table saw, see Rip Cutting with Rip Fence on this page.

Rip Cutting with Sliding Table

1. Position crosscut fence on crosscut table according to cutting operation (see Setting Up Crosscut Fence on Page 49) and rotate

crosscut fence until 0° stop block touches 0° stop bolt (see Figure 102).

0° Stop

Block

0° Stop

Bolt

Knob Bolt

Flip Stop

Figure 103. Location of flip stop and flip stop

knob bolt.

5. Load workpiece onto table saw. Setup should look similar to Figure 100 on Page 51.

6. Take all necessary safety precautions, then perform cutting operation.

Rip Cutting with Rip Fence

1. Move crosscut table and fence to front of

sliding table, then lock them in place with crosscut table lock lever (see Figure 104).

Figure 102. Stop block against 0° stop bolt.

2. Make sure fence is at 0°. If necessary, adjust as described in Squaring Crosscut Fence to Blade on Page 77.

3. Calibrate crosscut fence (see Calibrating Crosscut Fence on Page 50).

Crosscut

Table Lock

Lever

Figure 104. Location of crosscut table lock lever.

-52-

Model G0820 (Mfd. Since 05/22)

2. Lock sliding table in place with sliding table lock lever (see Figure 105).

5. Position leading edge of rip fence so it extends across extension wing, as shown in Figure 108, then tighten lock lever.

Sliding Table

Lock Lever

Figure 105. Location of sliding table lock lever.

3. Loosen slide lock lever shown in Figure 106.

Slide Lock

Lever

6. Lift rip fence lock lever (see Figure 108) and adjust fence to approximate width of cut.

7. Tighten micro-adjust lock knob (see Figure 108), then turn micro-adjust knob to

fine tune width of cut.

Micro-Adjust

Lock Knob

Figure 108. Proper position of rip fence.

Rip Fence

Micro-Adjust

Knob

Rip Fence

Lock Lever

Figure 106. Location of slide lock lever.

4. Place fence in vertical position for thicker

workpieces, or horizontal position for thinner workpieces and angled cuts where blade is tilted over fence (see Figure 107).

Vertical

Horizontal

8. Push rip fence lock lever down to secure fence assembly in position.

9. Load workpiece onto table saw. Setup should look similar to Figure 101 on Page 51.

10. Take all necessary safety precautions, then perform cutting operation.

Figure 107. Rip fence positions.

Model G0820 (Mfd. Since 05/22)

-53-

Crosscutting

The Model G0820 can crosscut full-size panels with the fence in the front or rear position, although it is easier to load full-size panels with the crosscut fence mounted in the front position (see Figure 109).

Workpiece

When set up properly, the crosscut fence can support workpieces while using the rip fence as a cut-off gauge, as shown in Figure 111.

Edge

Shoe

Workpiece

Rip

Fence

Crosscut Fence

Figure 111. Crosscutting using rip fence as a

cut-off gauge.

Determine which cutting operation will be best suited for the workpiece to be crosscut.

Figure 109. Crosscut with fence mounted in

front position.

Mounting the crosscut fence in the rear position (see Figure 110) gives greater stability for cross- cutting smaller panels.

The edge shoe is used to stabilize the front end of the workpiece when otherwise unsecured.

Edge Shoe

Workpiece

— If you will be crosscutting full-size panels,

then proceed to Crosscutting Full-Size Panels.

— If you will be crosscutting smaller panels,

then proceed to Crosscutting Smaller Panels.

— If you will be crosscutting workpieces

using the rip fence as a cut-off gauge, then proceed to Crosscutting Using Rip Fence as Cut-Off Gauge.

To understand how to move the crosscut table, see Positioning Crosscut Table Along Sliding Table on Page 50.

Crosscut Fence

Figure 110. Crosscut with fence mounted in rear

position.

-54-

Model G0820 (Mfd. Since 05/22)

Crosscutting Full-Size Panels

1. Install crosscut fence in front mounting loca-

tion shown in Figure 112.

Rear Mounting

Location

Front Mounting

Location

Figure 112. Crosscut fence mounting locations.

2. Make sure fence is at 0°, and if necessary, adjust as described in Squaring Crosscut Fence to Blade on Page 77.

Crosscutting Using Rip Fence as Cut-Off Gauge

1. Install crosscut fence in rear position of crosscut table, as shown in Figure 111 on Page 54.

2. Perform Steps 2–3 in Crosscutting FullSize Panels.

3. Set rip fence to desired width of cut.

4. Slide leading end of rip fence behind front edge of blade (see Figure 113).

IMPORTANT: This step is critical to reducing

the risk of blade binding and kickback!

5. Load workpiece onto table saw and against rip fence. Setup should look similar to

Figure 113.

3. Adjust distance between crosscut fence and blade (see Page 50 for further details).

4. Set flip stop to desired width of cut.

5. Load workpiece onto table saw in front mounting location shown in Figure 109.

6. Take all necessary safety precautions, then

perform cutting operation.

Crosscutting Smaller Panels

1. Install crosscut fence in rear mounting loca- tion shown in Figure 110 and lock in place.

2. Perform Steps 2–3 in Crosscutting FullSize Panels.

3. Set flip stop to desired width of cut.

4. Load workpiece onto table saw in rear mount-

ing location, shown in Figure 110. If neces- sary, use edge shoe to secure workpiece to sliding table.

Rip Fence

Front Edge

of Blade

Figure 113. Example photo of correct rip fence

position when using as a cut-off gauge (blade

guard removed for clarity).

6. Take all necessary safety precautions, then perform cutting operation.

Leading Edge

of Rip Fence

5. Take all necessary safety precautions, then perform cutting operation.

Model G0820 (Mfd. Since 05/22)

-55-

Miter Cutting

The crosscut fence can be positioned for miter cuts from 0°–45° using the front or rear crosscut table holes (see Figure 114). The angle scale on top of the crosscut table has a resolution of 1°.

Rear Hole

Angle Scale

Front Hole

Figure 114. Crosscut fence positioned for miter

cut.

Front Hole

Workpiece

Figure 116. Crosscut fence mounted in front

hole for miter cuts from 0° to 45°.

4. Install angle scale knob bolt (see Figure 117).

To perform a miter cut:

1. DISCONNECT MACHINE FROM POWER!

2. Position crosscut table to provide greatest

amount of workpiece support, then lock in place.

3. Install fence pivot bolt into front or rear holes shown in Figure 114 to position table for desired angle of cut (see Figures 115–116).

Workpiece

Angle Scale

Knob Bolt

Figure 117. Location of angle scale knob bolt.

5. Pivot crosscut fence to desired angle, making

sure fence end cap is clear of blade so it will not be cut during operation.

6. Tighten angle scale knob bolt to secure setting.

If crosscut fence moves during cutting, kickback could occur and cause serious personal injury. Always make sure crosscut fence is properly secured before using.

7. Set flip stop according to length of workpiece

being cut off to left of blade.

Rear Hole

Figure 115. Crosscut fence mounted in rear hole

for miter cuts from 0° to 45°.

-56-

8. Load workpiece onto crosscut table. Setup should look similar to Figures 115–116.

9. Take all necessary safety precautions, connect machine to power, then perform cutting operation.

Model G0820 (Mfd. Since 05/22)

Dado Cutting

Commonly used in furniture joinery, a dado is a straight channel cut in the face of the workpiece.

7. Adjust fence and repeat cutting operation on other side of dado channel, as shown in Figure 119.

Typ ic al ly, d adoes can be cut using either a dedicated dado blade or a standard saw blade. However, since the Model G0820 cannot accept dado blades, a standard blade must be used.

To use standard saw blade to cut a dado:

1. DISCONNECT MACHINE FROM POWER!

2. Mark width of dado cut on workpiece. Include

marks on edge of workpiece so cut path can be aligned when workpiece is lying on table.

3. Raise blade to desired depth of dado channel.

4. Align workpiece with blade to cut one dado

side, as shown in Figure 118, then align rip fence with workpiece.

Cut 1

Workpiece

Blade

Fence

Cut 2

Workpiece

Figure 119. Second cut for a single-blade dado.

8. Make additional cuts in center of dado to clear

out necessary material (see Figure 120). Dado is complete when channel is completely cleared out.

Blade

Fence

Cuts 3+

Fence

Workpiece

Figure 120. Additional single-blade dado cuts.

Figure 118. First cut for a single-blade dado.

5. Connect machine to power and turn saw ON.

6. Allow blade to reach full speed, then perform

cutting operation.

Model G0820 (Mfd. Since 05/22)

Adjust rip fence to properly support workpiece for each of the dado cuts. This will reduce likelihood of kickback and injury.

-57-

Rabbet Cutting

To cut rabbets with standard blade:

1. DISCONNECT MACHINE FROM POWER!

Commonly used in furniture joinery, a rabbet is an L-shaped groove cut in the edge of the workpiece.

Typically, rabbets can be cut with either a dado blade or a standard saw blade. However, because the Model G0820 cannot accept dado blades, rabbets must be cut with a standard saw blade only.

A ripping blade is typically the best blade to use for cutting rabbets when using a standard blade because it removes sawdust very efficiently. (See Page 44 for blade details.) Also, a sacrificial fence is not required when cutting rabbets with a standard blade.

2. Mark width of rabbet cut on workpiece. Include marks on edge of workpiece so cut path can be aligned when workpiece is supported on table.

Always use push sticks, featherboards, push paddles, and other safety accessories whenever possible to increase safety and control during operations which require removal of blade guard. ALWAYS replace blade guard after operation is complete.

3. Raise blade to desired depth of rabbet chan-

nel being cut.

4. Stand workpiece on edge, as shown in Figure 121, then adjust rip fence so blade is

aligned with inside of rabbet channel.

DO NOT place a tall board on edge when cutting a rabbet. Overly tall workpieces cannot be properly supported with the fence and can easily shift during operation, causing kickback or loss of control. Instead, use another tool to cut these types of rabbets.

Blade

Workpiece

Fence

Figure 121. First rabbet cut.

5. Connect machine to power source, then per-

form cutting operation.

6. Lay workpiece flat on table, as shown in

Figure 122, adjust saw blade height to inter-

sect with first cut, then perform second cut to complete rabbet.

Blade

Fence

Workpiece

-58-

Figure 122. Second cut to create a rabbet.

Model G0820 (Mfd. Since 05/22)

Resawing

Making a Resaw Barrier

The resaw barrier acts in tandem with the rip fence when resawing to provide tall support for the workpiece to minimize the probability of it binding against the blade and causing kickback.

Resawing operations require proper procedures to avoid serious injury. Extra care must be taken to prevent kickback when resawing. Any tilting or movement of the workpiece away from the fence will cause kickback. Be certain that stock is flat and straight. Failure to follow these warnings could result in serious personal injury.

Resawing is the process of cutting a thick piece of stock into one or more thinner pieces. Although resawing can be done with a table saw, we strongly recommend that you use a bandsaw instead.

A bandsaw is the ideal machine for resawing, and resawing with one is fairly easy and safe. A table saw is not intended for resawing, and resawing with one is difficult and dangerous due to the increased risk of kickback from binding and deep cuts, and the increased risk of injury from having to remove the blade guard.

Tools Needed Qty

Table Saw ..........................................................1

Jointer and Planer ..............................As Needed

Clamps .............................................2 (Minimum)

Power Drill ..........................................................1

Drill Bits ..............................................As Needed

Components Needed for Resaw Barrier Qty

Wood* 3⁄4" x 51⁄2" x Length of Fence ...................1

Wood* 3⁄4" x 3" x Length of Fence ......................1

Wood Screws #8 x 2" ........................................8

Wood Glue .........................................As Needed

*Only use furniture-grade plywood or kiln-dried

hardwood to prevent warping.

To make a resaw barrier:

1. Cut wood pieces to sizes specified above. If

using hardwood, cut pieces oversize, then joint and plane them to correct size to make sure they are square and flat.

If you insist on resawing with a table saw, DO NOT do so without using a resaw barrier and wearing safety glasses and a full face shield.

The following instructions describe how to build a resaw barrier that can be used with the rip fence when resawing to reduce the risk of injury.

IMPORTANT: This table saw can only resaw wood that is less than 8" tall, and the rip fence must be used (rather than the sliding table).

2. Pre-drill and countersink four holes approximately 3⁄8" from bottom of 51⁄2" tall wood piece.

3. Glue end of 3" board and clamp boards at a 90° angle with larger board in vertical position, the fasten together with wood screws (see Figure 123).

#8 x 2"

Wood Screw

⁄4"

Figure 123. Resaw barrier.

⁄4"

Assembled

Resaw Barrier

Model G0820 (Mfd. Since 05/22)

-59-

Resawing Operations

The table saw motor is pushed to its limits when resawing. If the motor starts to bog down, slow down your feed rate. Motor overloading and blade wear can be reduced by using a ripping blade. Ripping blades are designed to clear the sawdust quickly.

Components Needed for Resawing Qty

Ripping Blade 12" ...............................................1

Clamps ...............................................................2

Shop-Made Resaw Barrier .................................1

You may experience kickback during this procedure. Stand to the side of the blade path and wear safety glasses and a full face shield to reduce risk of injury.

5. Clamp resaw barrier to table top.

6. Connect saw to power, lower blade com-

pletely below table, and slide workpiece over blade to make sure it moves smoothly and fits between resaw barrier and rip fence.

7. Raise blade approximately 1", or close to half the height of the workpiece, whichever is less.

8. Turn machine ON, and use push stick to feed workpiece through blade using a slow, steady feed rate.

9. Flip workpiece end over end, keeping same side against rip fence, and run workpiece through blade.

10. Repeat Steps 7–9 until blade is close to half the height of workpiece to be resawn.

To perform resawing operations:

1. DISCONNECT MACHINE FROM POWER!

2. Raise blade guard up and out of the way.

3. Install rip fence in vertical position.

4. Place workpiece against rip fence and

slide resaw barrier against workpiece (see Figure 124).

Workpiece

Resaw Barrier

/8" Connection

Rip

Fence

IMPORTANT: Ideal resaw cut will leave

approximately 1⁄8" connection when resawing is complete (see Figure 124). Leaving a 1⁄8" connection will reduce risk of kickback.

11. Turn saw OFF, then separate parts of workpiece and hand plane remaining ridge.

12. When finished resawing, remove resaw barrier and reposition blade guard over blade.

Figure 124. Ideal completed resaw cut.

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Model G0820 (Mfd. Since 05/22)

SECTION 5: SHOP MADE SAFETY

ACCESSORIES

Featherboards

We recommend using a bandsaw for mak-

Easily made from scrap stock, featherboards provide an added degree of protection against kickback, especially when used together with push sticks. They also maintain pressure on the workpiece to keep it against the fence or table while cutting, which makes the operation easier and safer because the cut can be completed without the operator’s hands getting near the blade. The angled ends and flexibility of the fingers allow the workpiece to move in only one direction.

Making a Featherboard

This sub-section covers the two basic types of featherboards: 1) Those secured by clamps, and

2) those secured with the miter slot.

Material Needed for Featherboard

Hardwood 3⁄4" x 3" x 10" (Minimum)

Hardwood 3⁄4" x 6" x 28" (Maximum) ..................1

Additional Material Needed for Mounting Featherboard in Miter Slot

Hardwood 3⁄8" x Miter Slot Width x 5" Length .....1

Wing Nut 1/4"-20 ..................................................1

Flat Head Screw 1⁄4"-20 x 2" ...............................1

Flat Washer 1⁄4" ...................................................1

To make a featherboard:

ing fingers in the next step because it tends to be safer. A table saw can be used, but it will over-cut the underside of the ends, produce a thicker kerf, and require you to stop the blade half-way through the cut, which can be dangerous.

3. Make a series of end cuts with grain 3⁄8"–1⁄4"

apart and 2"–3" long (see Figure 125A). Alternatively, start cuts at 2"-3" deep, then make progressively deeper (see Figure 125B).

10" (Minimum)

30°

Figure 125. Patterns for featherboards

⁄8"

Initial Cut

2"-3"

⁄8"

(top view shown).

Progressively Longer Cuts

Kerf

⁄16"-1⁄8"

2"-3"

Kerf

⁄16"-1⁄8"

1. Cut hardwood board approximately 3⁄4" thick to size. The length and width of board can vary according to your design. Most featherboards are 10"–28" long and 3"–6" wide. Make sure wood grain runs parallel with length of featherboard, so fingers you will create in Step 3 will bend without breaking.

2. Cut a 30º angle on one end of board.

Model G0820 (Mfd. Since 05/22)

IMPORTANT: Cuts made across grain result in weak fingers that easily break when flexed. When made correctly, fingers should withstand flexing from moderate pressure. To test the finger flexibility, push firmly on the ends with your thumb. If the fingers do not flex, they are likely too thick (the cuts are too far apart).

NOTICE

Only Steps 1–3 are required to make a clamp-mounted featherboard. See Page 63 for instructions on clamping.

-61-

4. Route 1⁄4"–3⁄8" wide slot 4"–5" long in workpiece and 1"–2" from short end of featherboard (see Figure 126).

7. Mark 4" line through center of countersunk hole, then use jig saw with narrow blade to cut holed.

/4"-3/8" Slot

1"-2"

4"-5"

Figure 126. Slot routed in featherboard.

5. Cut a miter bar that will fit in table miter

slot approximately 5" long, as shown in

Figure 127.

Tip: Consider making miter bar longer for

larger featherboards—approximately half the length of total featherboard—to support force applied to featherboard during use.

(Top View)

/8"

/4" Hole

Countersink on Bottom

4" Slot

(Side View)

Figure 127. Miter bar pattern.

8. Assemble miter bar and featherboard with

⁄4"-20 x flat head screw, flat washer, and a wing nut or a star knob (see Figure 128). Congratulations! Featherboard is complete.

Wing Nut

(Side View)

Flat Washer

Featherboard

Miter Bar

Flat Head Screw

Figure 128. Assembling miter slot featherboard

components.

Note: Routed slot, countersink hole, and

flat head screw are essential for miter bar to clamp into miter slot. When wing nut is tightened, it will draw flat head screw upward into countersunk hole. This will spread sides of miter bar and force them into walls of miter slot, locking featherboard in place.

Tip: Length of flat head screw depends on

thickness of featherboard—though 11⁄2" to 2" lengths usually work.

9. Proceed to Mounting Featherboard in Miter Slot on Page 63.

6. Drill 1⁄4" hole in center of bar, then countersink

bottom to fit 1⁄4"-20 flat head screw.

-62-

Model G0820 (Mfd. Since 05/22)

Mounting Featherboards w/Clamps

1. Lower saw blade, then adjust fence to desired

width and secure.

Mounting Featherboard in Miter Slot

1. Lower saw blade, then adjust fence to desired

width and secure.

2. Place workpiece against fence, making sure it is 1" in front of blade.

3. Place featherboard on table away from blade so all fingers point forward and contact workpiece (see Figure 129).

Fence Featherboard

Clamp

Table

Featherboard

Figure 129. Example of featherboards secured

with clamps.

2. Place workpiece evenly against fence, making sure it is 1" in front of blade.

3. Slide featherboard miter bar into miter slot, making sure fingers slant toward blade, as shown in Figure 130.

Blade

Featherboard

Workpiece

Figure 130. Featherboard installed in miter slot

and supporting workpiece for ripping cut.

4. Secure featherboard to table with clamp.

5. Check featherboard by pushing it with your

thumb to ensure it is secure.

— If featherboard moves, tighten clamp

more.

6. Mount second featherboard to fence with a clamp (see Figure 129), then repeat Step 5 to ensure it is secure.

4. Position fingered edge of featherboard against edge of workpiece so that all fingers contact workpiece. Slide featherboard toward blade until first finger is nearly even with end of workpiece, which should be 1" away from blade.

5. Verify workpiece and featherboard are properly positioned as described in Step 4. Secure featherboard to table, then check featherboard by hand to make sure it is tight.

Note: Featherboard should be placed firmly

enough against workpiece to keep it against fence, but not so tight that it is difficult to feed workpiece.

Model G0820 (Mfd. Since 05/22)

-63-

Push Sticks

When used correctly, push sticks reduce the risk of injury by keeping hands away from the blade while cutting. In the event of an accident, a push stick can also absorb damage that would have otherwise happened to hands or fingers.

Using a Push Stick

Use push sticks whenever your hands will get within 12" of the blade. To maintain control when cutting large workpieces, start the cut by feeding with your hands then use push sticks to finish the cut, so your hands are not on the end of the workpiece as it passes through the blade.

Feeding: Place the notched end of the push stick against the end of the workpiece (see inset Figure below), then move the workpiece into the blade with steady, downward and forward pressure through full length of the cut.

Supporting: A second push stick can be used to keep the workpiece firmly against the fence while cutting. When using a push stick in this manner, only apply pressure before the blade; otherwise, pushing the workpiece against or behind the blade will increase the risk of kickback (see Push Stick Prohibition Zone in the Figure below).

Push Stick

Prohibition

Zone

Push Stick

Store Push

Stick Here

for Easy

Access

Supporting

Blade

Path

Push Stick

Feeding

Figure 131. Using push sticks to rip narrow

stock.

Making a Push Stick

Use this template to make

90º

Cut here to

⁄4" stock

push

Cut here to push 1⁄2" stock

Notch for placing on corners of workpieces

MATERIAL: Only use hardwood, sturdy plywood, or high-density plastic. Do not use softwood that may break under pressure or

⁄2" Grid

metal that can break teeth from the blade!

your own push stick.

Notch to help prevent hand from slipping

Figure 132. Side view of a push stick in use.

" Minimum Length

SIZING: Push stick must be at least 15

long. Use

⁄2"–3⁄4" thick

material.

SANDING: Sand edges to remove rough edges and increase comfort.

⁄4"

-64-

Figure 133. Template for a basic shop-made push stick (not shown at actual size).

Model G0820 (Mfd. Since 05/22)

Push Blocks

When used correctly, a push block reduces the risk of injury by keeping hands away from the blade while cutting. In the event of an accident, a push block often takes the damage that would have otherwise happened to hands or fingers.

Using a Push Block

A push block can be used in place of or in addition to a push stick for feeding workpieces into the blade. Due to their design, push blocks allow the operator to apply firm downward pressure on the workpiece that could not otherwise be achieved with a push stick.

The push block design on this page can be used in two different ways (see inset Figure below). Typically, the bottom of the push block is used until the end of the workpiece reaches the blade.

The notched end of the push block is then used to push the workpiece the rest of the way through the cut, keeping the operator's hands at a safe distance from the blade. A push stick is often used at the same time in the other hand to support the workpiece during the cut (see Using a Push Stick on previous page).

Push Stick Prohibition

Zone

Push Stick

Supporting

Blade

Path

Push Block

Feeding

Figure 135. Using a push block and push stick

to make a rip cut.

Making a Push Block

Use this template to make your own push block.

Figure 134. Side view of a push block in use.

Notch for use

as a push stick

CAUTION: Only use hardwood, sturdy plywood, or high-density plastic. Do not use softwood that may break under pressure or metal that can break teeth from the blade!

Handle for firm grip

Make push block with

⁄2"–3⁄4" thick material

CAUTION: Bottom

of handle must be

at least 4

" above

bottom of push

block to keep

hand away

from blade.

/4"–1/2"

⁄2" Grid

Figure 136. Template for a shop-made push block (shown at 50% of full size).

Model G0820 (Mfd. Since 05/22)

Lip for pushing workpiece

9"−10" Minimum Length

-65-

order online at www.grizzly.com or call 1-800-523-4777

Installing unapproved accessories may

SECTION 6: ACCESSORIES

cause machine to malfunction, resulting in serious personal injury or machine damage. To reduce this risk, only install accessories recommended for this machine by Grizzly.

NOTICE

Refer to our website or latest catalog for additional recommended accessories.

T26419—Syn-O-Gen Synthetic Grease

Formulated with 100% pure synthesized hydrocarbon basestocks that are compounded with special thickeners and additives to make Syn-O-Gen non-melt, tacky, and water resistant. Extremely low pour point, extremely high temperature oxidation, and thermal stability produce a grease that is unmatched in performance.

H4754—Duraline HI-A/T, Melamine & Veneer Blade 80T

For chipless cutting of two-sided melamine, vinyl, polyester, and kortron. Recommended for thin, low pressure, two-sided laminates and veneer plywood. For thin veneers on flakeboard - fireretardant, laminated (1 or 2 sides), masonite, fiber board, lumbercore, glue-ups, hard/soft woods and chemically impregnated wood. Arbor bore size is 1" and kerf is 0.125".

Figure 139. 12" 80T Duraline HI-A/T saw blade.

Figure 137. Model T26419 Syn-O-Gen Synthetic

Grease.

T23037—Replacement Scoring Blade

Figure 138. Model T23037 Scoring Blade.

T26700—12" Carbide-Tipped Ripping Blade, 40T

ATB grind on micro-grain carbide tips ensure consistent performance over a long cutting life. Arbor bore size is 1" and kerf is 0.125". This 40-tooth blade is designed for ripping and cross cutting.

Figure 140. 12" 40T Carbide-tipped saw blade.

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Model G0820 (Mfd. Since 05/22)

order online at www.grizzly.com or call 1-800-523-4777

G0572—Hanging Air Filter with Remote

This Hanging Air Filter has a convenient remote control and features a three-speed motor, automatic shutoff timer, 1-micron secondary filter, and 5-micron primary filter. Air flow is 556, 702, and 1044 CFM. Overall size is 26" long x 19 1⁄4" wide x 15" high. Approximate shipping weight is 58 lbs.

G0777HEP—1.5 HP Ultra-Quiet Cyclone Dust Collector

Specifications:

• Motor: 1 1⁄2 HP, 110V/220V, single-phase, TEFC, prewired 110V

• Airflow capacity: 880 CFM at 1.9" SP

• Maximum static pressure: 9"

• Filtration: Primary is 99.9% at 0.2-2 microns, secondary is 99.97% at 0.3 microns

• Intake port: 6"

• Cartridge filter surface area: 48 sq. ft.

• Overall size: 44"W x 721⁄2"H x 34"D

Figure 141. Model G0572 Hanging Air Filter

with Remote.

W1732—Adjustable Roller Stand

• Roller size: 19 1⁄2" long x 2" dia., 9 each

• Minimum stand length: 19 1⁄2"

• Maximum stand length: 54"

• Minimum stand height: 24 1⁄2"

• Maximum stand height: 38"

• Casters: Polyurethane, 4 1⁄4" dia., locking

• Legs: Independently adjustable

• Maximum weight capacity: 300 lbs. Multiple stands can be connected for unlimited rolling capacity.

Figure 143. Model G0777 Ultra-Quiet Cyclone

Dust Collector.

G7978—15 HP Rotary Phase Converter

This rotary phase converters allow you to operate 3-phase machinery from a single-phase power source at 100% power and 95% efficiency. This model operates up to twice its nameplate rating in mixed-motor load. For heavily-loaded or hardstart machinery, such as CNC routers or dust collectors, choose a nameplate rating 3 times the HP of the most heavily loaded motor.

Figure 142. Model W1732 Adjustable Roller

Stand.

Model G0820 (Mfd. Since 05/22)

Figure 144. Model G7978 15 HP Rotary

Phase Converter.

-67-

To reduce risk of shock or accidental startup, always disconnect machine from power before adjustments,

SECTION 7: MAINTENANCE

maintenance, or service.

Schedule

For optimum performance from your machine, follow this maintenance schedule and refer to any specific instructions given in this section.

Daily Check:

• Loose mounting bolts.

• Damaged saw blade.

• Worn or damaged wires.

• Any other unsafe condition.

Weekly Maintenance:

• Clean sliding table surface and grooves.

• Clean and protect cast iron-table.

• Clean rip fence and slide ways.

Cleaning &

Protecting

Cleaning the Model G0820 is relatively easy. Vacuum excess wood chips and sawdust, and wipe off the remaining dust with a dry cloth. If any resin has built up, use a resin-dissolving cleaner to remove it.

Protect the unpainted cast-iron table by wiping it clean after every use—this ensures moisture from wood dust does not remain on bare metal surfaces. Keep the table rust-free with regular applications of products like G96 SLIPIT

G5562—SLIPIT G5563—SLIPIT® 12 Oz. Spray G2871—Boeshield® T-9 12 Oz. Spray G2870—Boeshield® T-9 4 Oz. Spray H3788—G96® Gun Treatment 12 Oz. Spray

, or Boeshield® T-9 (see Figure 145).

1 Qt. Gel

Gun Treatment,

Monthly Maintenance:

• Clean/vacuum dust buildup from inside cabinet and off motors.

• Check/replace belts for proper tension, damage or wear (Page 73).

Every 6–12 Months:

• Lubricate trunnions (Page 69).

• Lubricate leadscrews (Page 70).

• Lubricate sliding table ways (Page 70).

-68-

Figure 145. Recommended products for protecting unpainted cast iron/steel parts on machinery.

Model G0820 (Mfd. Since 05/22)

To reduce risk of shock or accidental startup, always disconnect machine from power before adjustments,

Lubrication

An essential part of lubrication is cleaning the components before lubricating them. This step is critical because dust and chips build up on lubricated components, which makes them hard to move. Simply adding more lubrication to builtup grime will not result in smooth-moving parts. Clean the components in this section with an oil/ grease solvent cleaner or mineral spirits before applying lubrication.

All bearings are sealed and permanently lubricated. Leave them alone until they need to be replaced.

maintenance, or service.

Trunnions

Lubrication Type ... T26419 or NLGI#2 Equivalent

Amount .................................................1–2 Dabs

Lubrication Frequency .....................6–12 Months

To grease the blade-height trunnion, move the blade all the way down and smear a dab of grease into the trunnion groove shown in Figure 146, then move the blade through its full range of movement to spread the grease.

To grease the blade-tilt trunnions, move the sliding table out of the way, open the blade guard, then tilt the blade to 0°. From the front of the saw, smear a dab of grease in the front of the trunnion grooves on both sides. Now, tilt the blade to 45° and reach inside the cabinet and smear a dab of grease into the back of the trunnion grooves on both sides. Tilt the blade through its full range of movement to spread the grease.

Blade Tilt

Trunnions

Items Needed Qty

Grease Gun ....................................................... 1

NLGI#2 Grease or Equivalent ........... As Needed

Mineral Spirits .................................... As Needed

Clean Shop Rags .............................. As Needed

Light Machine Oil............................... As Needed

Blade Height Trunnion (Grease Behind Plate)

Figure 146. Trunnion lubrication locations (table

removed for clarity).

Model G0820 (Mfd. Since 05/22)

-69-

Leadscrews

Lubrication Type ... T26419 or NLGI#2 Equivalent

Amount ..........................................................Dab

Lubrication Frequency .....................6–12 Months

Sliding Table Ways

Lubrication Type ...................... Light Machine Oil

Amount .................................................Thin Coat

Lubrication Frequency .....................6–12 Months

Clean the threads of the elevation and tilt leadscrews (see Figure 147) with a stiff brush and mineral spirits. When dry, apply a thin coat of lubricant into the threads with a brush, and tilt the blade back and forth and raise and lower it a few times to distribute the grease.

Elevation

Leadscrew

Tilt Leadscrew

Figure 147. Elevation leadscrew locations.

Steel ways (see Figure 148) on both sides of the sliding table fit between the top and the base and allow these parts to slide past each other. Clean the ways with mineral spirits and shop rags, then apply a thin coat of light machine oil with a shop rag. Move the sliding table through its full range of movement several times to evenly distribute the oil.

Way

(1 of 2)

Figure 148. Sliding table way (1 of 2).

-70 -

Model G0820 (Mfd. Since 05/22)

Review the troubleshooting procedures in this section if a problem develops with your machine. If you need

the

serial number and manufacture date of your machine before calling.

SECTION 8: SERVICE

replacement parts or additional help with a procedure, call our Technical Support. Note: Please gather

Troubleshooting

Motor & Electrical

Symptom Possible Cause Possible Solution

Machine does not start or a breaker trips immediately upon startup.

Blades rotate in opposite direction than they should.

Machine stalls or is underpowered.

1. Spindle lever not engaged.

2. Emergency Stop button engaged/not reset.

3. Power supply switched OFF or at fault.

4. Blade guard limit switch engaged/at fault.

5. Cabinet door open/door safety switch at fault.

6. Power supply circuit breaker tripped or fuse blown.

7. Thermal overload relay has tripped.

8. Contactor not energized/has poor contacts.

9. Wires are disconnected, damaged, or connected incorrectly.

10. ON button or Emergency Stop button at fault.

11. Motor at fault.

1. Incoming power supply connected out-ofphase.

1. Cutting improper workpiece material.

2. Feed rate/cutting speed too fast.

3. Workpiece crooked; fence loose or misadjusted.

4. Belt(s) slipping. Oil/grease on belt(s).

5. Motor wired incorrectly.

6. Machine undersized for task.

7. Motor overheated.

8. Dull blades.

9. Pulley slipping on shaft.

10. Magnetic switch contactor at fault (not energized/has poor contacts).

1. Engage spindle lever.

2. Rotate button head to reset.

3. Ensure power supply switch is on; ensure power supply has correct voltage.

4. Move blade guard to working position; replace faulty limit switch.

5. Close door/replace faulty safety switch.

6. Ensure circuit is sized correctly and free of shorts. Reset circuit breaker or replace fuse.

7. Reset; adjust trip load dial if necessary; replace.

8. Test all legs for power/replace.

9. Fix or replace damaged, disconnected, or misconnected wires.

10. Replace faulty switch button.

11. Test/repair/replace.

1. Reverse R & T incoming power connections in junction box (Page 35).

1. Only cut proper workpiece material (Page 39).

2. Decrease feed rate/cutting speed.

3. Straighten or replace workpiece/adjust fence.

4. Tension/clean/replace belt(s); ensure pulleys are aligned.

5. Wire motor correctly.

6. Use correct, sharp blade; reduce feed rate or depth of cut.

7. Clean motor, let cool, and reduce workload.

8. Sharpen/replace blades.

9. Replace loose pulley/key/set screw.

10. Test all legs for power/replace.

Model G0820 (Mfd. Since 05/22)

-71-

Machine Operation

Symptom Possible Cause Possible Solution

Machine has vibration or noisy operation.

Workpiece has burned edges, binds, or kicks back.

Workpiece has chip out on the bottom edge.

Sliding table saw does not cut square.

Rip fence hits table top when sliding across table.

Blade tilt does not stop at perfect 90˚(0˚), or 45˚.

Rip fence scale is not accurate.

Tilt or blade height handwheels difﬁcult to turn.

1. Motor or component is loose/broken.

2. Blade dull, damaged, or otherwise at fault.

3. Worn, damaged, or loose belts.

4. Pulley loose.

5. Machine incorrectly mounted or sits unevenly on ﬂoor.

6. Motor fan rubbing on fan cover.

7. Arbor bearings at fault.

8. Motor bearings at fault.

1. Sliding table or rip fence not parallel with blade.

2. Riving knife not aligned with blade.

3. Blade is warped.

1. Scoring blade height incorrect.

2. Scoring blade not aligned with main blade.

3. Scoring blade kerf does not match main blade.

1. Sliding table not parallel with blade.

2. Crosscut fence not perpendicular to blade.

1. Rail too low.

2. Rip fence roller too low.

1. Blade tilt stop nuts are out of adjustment. 1. Adjust stop nuts (Page 75).

1. Rip fence scale out of calibration or was not set up correctly.

1. Lock knob tight.

2. Leadscrews caked with dust.

3. Stop nuts hitting end of tilt leadscrew travel.

1. Tighten loose fasteners. Replace stripped or damaged bolts/nuts. Use thread-locking ﬂuid, if necessary.

2. Replace warped, bent, or twisted blade; resharpen dull blade.

3. Tighten belt. Replace worn or damaged belts (Page 73).

4. Tighten fasteners. Re-align/replace shaft, pulley, set screw, and key as required.

5. Tighten/replace anchor studs in ﬂoor; relocate/shim machine.

6. Fix/replace fan cover; replace loose/damaged fan.

7. Replace arbor bearings; replace arbor.

8. Test by rotating shaft; rotational grinding/loose shaft requires bearing replacement.

1. Make sliding table parallel to blade (Page 76).

2. Align riving knife with main blade (Page 43).

3. Replace blade (Page 45).

1. Adjust height of scoring blade (Page 48).

2. Align scoring blade (Page 48).

3. Adjust scoring blade kerf (Page 48).

1. Make sliding table parallel to blade (Page 76).

2. Adjust crosscut fence perpendicular to blade (Page 77).

1. Raise front rail (Page 79).

2. Adjust rip fence roller (Page 79).

1. Adjust rip fence scale (Page 79).

1. Loosen lock knob.

2. Clean off dust and lubricate leadscrews/gears.

3. Turn handwheel in opposite direction.

-72-

Model G0820 (Mfd. Since 05/22)

Belt Service

Tensioning Main Motor Belt

1. DISCONNECT MACHINE FROM POWER!

Over time, belts will stretch and wear. To maintain efficient power transfer to the blade, make sure the belts are properly tensioned and in good condition. If belts show any glazing, fraying, or cracking, replace them. We recommend replacing both the main and scoring blade belts at the same time for convenience.

To reduce risk of shock or accidental startup, always disconnect machine from power before adjustments, maintenance, or service.

Items Needed Qty

Open-End Wrench 19mm .................................. 1

Tensioning Scoring Blade Belt

Proper tension of the scoring blade flat belt is automatically maintained by a spring between the tensioner pulley and motor shown in Figure 149.

2. Open motor cabinet door.

3. Loosen pivot bolt and two adjustment bolts

shown in Figure 150.

Pivot Bolt

Adjustment Bolts

Figure 150. Location of adjustment and pivot

bolts (cast-iron table removed).

4. Push motor down until there is approximately

⁄4" deflection when you use moderate pressure between pulleys (see Figure 151), then tighten bolts loosened in Step 3.

Scoring Blade

Belt

Spring

Figure 149. Location of scoring blade spring.

Pulley

⁄4"

Deflection

Pulley

Figure 151. Testing for correct of belt tension.

5. Close motor cabinet door.

Model G0820 (Mfd. Since 05/22)

-73 -

Replacing Main Belt & Scoring Belt

1. DISCONNECT MACHINE FROM POWER!

2. Open motor cabinet door.

3. Loosen pivot bolt and two adjustment bolts

(see Figure 152).

Main Belt

Pivot Bolt

6. Replace main belt (shown in Figure 152 &

153), then place scoring belt onto pulleys, as

shown in Figure 153.

Main Belt

Adjustment Bolts

Figure 152. Locations of adjustment and pivot

bolts (cast-iron table removed for clarity).

4. Raise motor to top position, then tighten bolts loosened in Step 3.

5. Remove scoring belt, then remove main belt from pulleys.

Pulleys

Figure 153. Scoring belt installed onto pulleys

(cast-iron table removed for clarity).

7. Loosen pivot bolt and two adjustment bolts (see Figure 152), and lower motor to apply proper belt tension (see Tensioning Main

Belt on Page 73).

8. Tighten pivot bolt and two adjustment bolts.

9. Close motor cabinet door.

Scoring Belt

Pulleys

-74 -

Model G0820 (Mfd. Since 05/22)

Blade Tilt Calibration

The blade tilt stops are calibrated at the factory, but they can be recalibrated if they change during the life of the machine. The 0° stop positions the blade square to the table.

Tools Needed Qty

Hex Wrench 3mm .............................................. 1

Open-End Wrench 8mm.................................... 1

Machinist's Squares, 90° & 45° ...................1 Ea.

Calibrating 0° Stop

1. DISCONNECT MACHINE FROM POWER!

2. Move blade tilt to 0° and raise main blade all

the way up.

4. Use machinist's square to check if main blade is square to table (see Figure 155).

Blade

Table

Figure 155. Machinist's square against blade

and table.

— If main blade is not square to table, loosen

(2) set screws on 0° stop nut, then loosen stop nut away from leadscrew collar.

90° Square

3. Open cabinet door and identify stop nuts shown in Figure 154.

0° Stop

Nut

Figure 154. Blade tilt stop nuts.

Leadscrew

Collar

45° Stop

Nut

— Adjust main blade tilt angle square to

table.

— Tighten 0° stop nut against leadscrew col-

lar, then tighten (2) set screws.

Calibrating 45° Stop

Use a similar procedure for the 45° stop nut shown in Figure 154, as previously instructed for the 0° stop nut.

Tilt Scale Calibration

If necessary, the blade tilt scale on the front of the saw can be adjusted by using the hex nuts shown on the tilt scale cable in Figure 156. These are accessed inside the cabinet.

Model G0820 (Mfd. Since 05/22)

Tilt Scale

Cable Hex Nuts

Figure 156. Tilt scale cable hex nuts.

-75-

Sliding Table Parallel

Adjustment

The sliding table is adjusted parallel with the main blade at the factory, but it can be re-adjusted if necessary.

Tools Needed Qty

Felt Tip Pen ....................................................... 1

90° Square ........................................................ 1

Precision Ruler 6"+ ............................................ 1

Wrenches or Sockets 17, 19mm ..................1 Ea.

To adjust sliding table parallel with main blade:

5. Rotate blade 180°, move sliding table all the way back, then measure distance B shown in Figure 157.

— If A and B measurements are the same,

or difference is less than 0.004", no adjustments are required.

— If A and B measurements are not the

same, or difference is greater than 0.004", sliding table parallelism must be adjusted. Proceed to Step 6.

6. Loosen (2) hex nuts on sliding table T-bolts, then loosen hex nuts on adjustment bolts (see Figures 158–159).

1. DISCONNECT MACHINE FROM POWER!

2. Raise main blade all the way up and adjust tilt

angle to 0° (verify with square).

3. Mark one blade tooth with felt tip pen. This will be your reference point when taking measurements in following steps.

4. Move sliding table all the way forward, and measure distance A shown in Figure 157, which is between marked blade tooth and edge of sliding table miter slot.

Marked Tooth

Blade

Miter Slot

Adjustment Bolt

T-Bolt

Figure 158. Front parallelism adjustment bolt

and T-bolt.

Adjustment Bolt

Marked Tooth

Figure 157. Measuring distance between miter

slot and blade at each end of sliding table.

-76-

T-Bolt

Figure 159. Rear parallelism adjustment bolt

and T-bolt.

7. Turn adjustment bolt under each end of sliding table to make sliding table parallel with main blade.

8. Once sliding table parallelism is within 0.004" from one end to the other, tighten hex nuts.

Model G0820 (Mfd. Since 05/22)

Test

Piece

Squaring Crosscut

Fence to Blade

3. Move crosscut fence stop block against 0°

stop bolt, then tighten angle scale knob bolt to secure fence in place (see Figure 161).

Squaring the crosscut fence to the blade ensures that cuts made with the crosscut fence will be square. This procedure can be done by using a 32" x 32" piece of scrap plywood as a test piece and making five test cuts, then adjusting the fence as necessary.

Note: Getting accurate results with this procedure is a matter of trial-and-error and patience.

To square crosscut fence with blade:

1. Make sure sliding table is parallel with main blade (see Sliding Table Parallel Adjustment on Page 76).

2. Loosen 0° stop block knob bolt and loosen

angle scale knob bolt to allow fence to pivot (see Figure 160).

0° Stop

Bolt

Figure 161. Stop block against 0° stop bolt.

4. Prepare scrap test piece by cutting it to 32"

x 32" square, then number all four sides 1–4 (see Figure 162).

0° Stop

Block

0° Stop

Angle Scale

Knob Bolt

Figure 160. Locations of knob bolts securing

crosscut fence.

Block Knob

Bolt

Figure 162. Fence adjustment test piece.

5. Use crosscut fence to cut of test piece, then cut side 1 again (make five cuts total).

⁄2" off of each side

Model G0820 (Mfd. Since 05/22)

-77-

Test

Piece

6. Measure test piece diagonally from corner-tocorner, as shown in Figure 163.

Riving Knife

— If both measurements are within 1⁄16", no

adjustment is required.

— If both measurements are not within 1⁄16",

crosscut fence needs to be adjusted. Proceed to Step 7.

Figure 163. Diagonals to measure on test piece.

7. Loosen angle scale knob bolt to allow fence to pivot (see Figure 160 on Page 77).

8. Loosen hex nut on 0° stop bolt (see Figure 161), rotate 0° stop bolt to square

crosscut fence, then tighten hex nut.

Mounting Block

The riving knife and splitter/riving knife must be aligned with the blade when installed. If either one is not aligned with the blade, then the workpiece will be forced sideways during the cut, which will increase the risk of kickback.

The riving knife and splitter/riving knife mount to a block that can be repositioned to correctly align the riving knife or splitter/riving knife to the blade. The mounting block adjusts by turning the set screws in each corner of the block. Figure 164 shows the set screws associated with controlling the mounting block position. Have patience when adjusting the mounting block, because it requires trial-and-error to perform with accuracy.

Mounting Block

Face View

Top Control

Side

Control

Bottom Control

Side

Control

9. Move crosscut fence stop block against 0° stop bolt, then tighten angle scale knob bolt to secure fence in place.

10. Repeat Steps 5–6 until both measurements are within 1⁄16".

-78 -

Figure 164. Riving knife and splitter/riving knife

mounting block adjustment controls.

All adjustment and alignment positions for the riving knife and splitter/riving knife are covered on Page 43 in the subsection Riving Knife Installation & Removal, and on Page 41 in the subsection Splitter/Riving Knife Installation & Removal. The mounting block should not be adjusted unless you have been unable to mount the riving knife or splitter/riving knife as instructed in these procedures.

Tools Needed Qty

Straightedge ...................................................... 1

Open-End Wrench 17mm .................................. 1

Hex Wrench 2.5mm ........................................... 1

Model G0820 (Mfd. Since 05/22)

To adjust riving knife mounting block:

1. DISCONNECT MACHINE FROM POWER!

2. Adjust blade tilt to 0° and raise main blade all

the way up.

3. Move sliding table all the way right to expose blade cover.

4. Open blade cover to gain access to riving knife mounting block (see Figure 165).

5. Loosen hex nut securing riving knife to mounting block, then remove riving knife or splitter/riving knife (see Figure 165).

Mounting

Block

Calibrating Rip

Fence

There are three adjustments that affect the accuracy and operation of the rip fence: 1) Height above the table, 2) parallelism with the blade, and

3) rip fence scale position. If cuts are not square when using the rip fence, check these adjustments. Parallelism is an important safety adjustment and the rip fence MUST be parallel with blade to minimize the risk of kickback.

Height Above Table

The rip fence and base should ride as close to the table surface as possible without touching, and with an even gap along the length. This is accomplished by adjusting the rip fence rail and the roller at the end of the fence base.

Tools Needed Qty

Hex Wrenches 6, 8mm ................................1 Ea.

Open-End Wrenches 13mm .............................. 2

Open-End Wrench 19mm .................................. 1

Blade Cover

Figure 165. Blade cover open.

6. Adjust each pair of set screws in Figure 164

to move mounting block so riving knife can be aligned with blade. Make sure to adjust both set screws evenly.

7. Re-install riving knife and check alignment with blade. Repeat Step 6 as necessary until riving knife is properly aligned with blade.

Note: If you discover riving knife is bent and

cannot be properly aligned with blade, it is possible to bend it into alignment, but make sure final result is precisely aligned so risk of kickback is not increased. If riving knife is bent, and you cannot easily bend it back into alignment, we recommend replacing it with a new one.

To adjust rip fence height above table:

1. Observe gap between fence base and table

along entire length.

— If rail end of fence body is too low, loosen

hex nuts that secure rail, raise rail until fence body gap is even, then re-tighten rail hex nuts.

— If far end of fence base is too low, loos-

en fence lock and pivot rip fence base upwards to access wheel underneath (see Figure 166). Loosen acorn nut, adjust wheel position, tighten acorn nut, then place rip fence base back on table.

Wheel

8. Properly re-install riving knife as instructed on Page 43, close blade cover, then move slid-

ing table back to center position.

Model G0820 (Mfd. Since 05/22)

Acorn Nut

Figure 166. Rip fence base roller controls.

-79 -

Parallelism To Blade

Calibrating Rip Fence Scale

Tool Needed Qty

Hex Wrenches 4, 8mm ................................1 Ea.

Parallelism is an important safety adjustment. Rip fence MUST be parallel with blade to minimize risk of kickback.

Tools Needed Qty

Open-End Wrench 19mm .................................. 1

Hex Wrenches 4, 8mm ................................1 Ea.

To adjust rip fence parallel to main blade:

1. DISCONNECT MACHINE FROM POWER!

2. Raise main blade all the way up and tilt to 0°.

3. Remove blade guard cover from splitter/riv-

ing knife if installed.

4. Slide rip fence as close to main blade as possible and check remaining gap.

— If gap between rip fence and main blade is

not even at both ends, loosen rail hex nuts and adjust one end in or out until fence is parallel with blade, then tighten hex nuts.

To calibrate rip fence scale:

1. DISCONNECT MACHINE FROM POWER!

2. Remove blade guard cover from splitter/riv-

ing knife if installed.

3. Make sure rip fence is parallel with main blade, then move fence against blade so that it just touches teeth.

4. Observe reading on scale underneath rip fence (see Figure 167).

— If scale is not at "0", loosen button head

cap screws that secure scale to table, then adjust fence until scale indicates "0".

Fence Scale

Zero Mark

5. Re-install blade guard cover.

Figure 167. Rip fence scale zero mark.

5. Re-install blade guard cover.

-80-

Model G0820 (Mfd. Since 05/22)

These pages are current at the time of printing. However, in the spirit of improvement, we may make changes to the electrical systems of future machines. Compare the manufacture date of your machine to the one

number and manufacture date of your

machine before calling. This information can be found on the main machine label.

SECTION 9: WIRING

stated in this manual, and study this section carefully.

If there are differences between your machine and what is shown in this section, call Technical Support at (570) 546-9663 for assistance BEFORE making any changes to the wiring on your machine. An updated wiring diagram may be available. Note: Please gather the serial

Wiring Safety Instructions

SHOCK HAZARD. Working on wiring that is con-

nected to a power source is extremely dangerous. Touching electrified parts will result in personal injury including but not limited to severe burns, electrocution, or death. Disconnect the power from the machine before servicing electrical components!

MODIFICATIONS. Modifying the wiring beyond what is shown in the diagram may lead to unpredictable results, including serious injury or fire. This includes the installation of unapproved aftermarket parts.

WIRE CONNECTIONS. All connections must be tight to prevent wires from loosening during machine operation. Double-check all wires disconnected or connected during any wiring task to ensure tight connections.

CIRCUIT REQUIREMENTS. You MUST follow the requirements at the beginning of this manual when connecting your machine to a power source.

WIRE/COMPONENT DAMAGE. Damaged wires or components increase the risk of serious personal injury, fire, or machine damage. If you notice that any wires or components are damaged while performing a wiring task, replace those wires or components.

MOTOR WIRING. The motor wiring shown in these diagrams is current at the time of printing but may not match your machine. If you find this to be the case, use the wiring diagram inside the motor junction box.

CAPACITORS/INVERTERS. Some capacitors and power inverters store an electrical charge for up to 10 minutes after being disconnected from the power source. To reduce the risk of being shocked, wait at least this long before working on capacitors.

EXPERIENCING DIFFICULTIES. If you are experiencing difficulties understanding the information included in this section, contact our Technical Support at (570) 546-9663.

The photos and diagrams included in this section are best viewed in color. You can view these pages in color at www.grizzly.com.

Model G0820 (Mfd. Since 05/22)

-81-

RRS

Ground

L1/1 L3/5

T1/2 T3/6

1/2

U1 V1 W1

L2/3

T2/4

3/4

SDE

MA-18

600V

Wiring Diagram 220V

24V

NO13

NC21

SDE

NC22

NO14

RA-30E

AMP

5/6

MAGNETIC SWITCH ASSEMBLY

FUSE 2A 250V

220V

440V

RESET

ARC

24V

SDE MP-18E 220V/440V

220V

440V

24V

E-Stop Button

Keyon KB2-BE102

Ground

ACCESS DOOR

LIMIT SWITCH

CANLIE AZD-S11

BLADE GUARD

LIMIT SWITCH

SHINOZAKE AZD 1112

E-STOP BUTTON

RENY R9C01 AC15-DC13

10A 600V

MOTOR 220V

Temperature Connection

11 12

In-Line Motor

1 2 3 4

JUNCTION BOX

INCOMING POWER

Hot

Ground

STE

= For phase converter wild wire (if used)

To L15-30 Plug

(as recommended)

-82-

READ ELECTRICAL SAFETY

ON PAGE 81!

Model G0820 (Mfd. Since 05/22)

Wiring Diagram 440V

(as recommended)

Ground

ACCESS DOOR

LIMIT SWITCH

CANLIE AZD-S11

L1/1 L3/5

T1/2 T3/6

1/2

U1 V1 W1

L2/3

T2/4

3/4

SDE

MA-18

600V

24V

NO13

NC21

SDE

NC22

NO14

FUSE 2A 250V

220V

440V

RA-20

AMP

5/6

ARC

RESET

24V

MAGNETIC SWITCH ASSEMBLY

SDE MP-18E 220V/440V

220V

440V

24V

E-Stop Button

Keyon KB2-BE102

Ground

BLADE GUARD

LIMIT SWITCH

SHINOZAKE AZD 1112

E-STOP BUTTON

RENY R9C01 AC15-DC13

10A 600V

Dotted line indicates voltage

conversion from 220V to 440V.

MOTOR 440V

11 12

5 8

In-Line Motor

Temperature Connection

1 2 3 4

Hot

Ground

INCOMING POWER

JUNCTION BOX

= For phase converter wild wire (if used)

440V Conversion

3-PHASE

440 VAC

DISCONNECT SWITCH

Model G0820 (Mfd. Since 05/22)

READ ELECTRICAL SAFETY

ON PAGE 81!

-83-

Electrical Components

Figure 168. Motor wiring (220V).

Figure 169. Incoming power wiring connections.

Fuse 2A 250V

Contactor

SDE MA-18

Figure 171. Access door limit switch wiring.

Figure 172. Blade guard limit switch wiring.

OL Relay

RA-30E

11–22A

Figure 170. Magnetic switch wiring (220V).

-84-

READ ELECTRICAL SAFETY

ON PAGE 81!

Figure 173. Cabinet E-stop button wiring.

Model G0820 (Mfd. Since 05/22)

We do our best to stock replacement parts when possible, but we cannot guarantee that all parts shown are available for purchase. Call (800) 523-4777 or visit www.grizzly.com/parts to check for availability.

SECTION 10: PARTS

Body

56-2

56-3

56-4

56-5

56-6

56-1

56-7

56-11 56-12

56-13

56-14

440V Conversion Kit

56-8

56-9

56-10

39-1

39-2

39-3

20-1

20-2

53 52

73-1

73-3

73-2

73-4

Model G0820 (Mfd. Since 05/22)

73-5

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-85-

Body Parts List

REF P ART # DES CRIPTI ON REF PART # DES CRIPTI ON

1 P08200001 ROLL PIN 6 X 25 56 P08200056 TILT INDICATOR ASSEMBLY 2 P08200002 HEX BOLT M10-1.5 X 40 56-1 P08200056-1 FLA T WASHE R 5MM 3 P08200003 HEX NUT M10- 1.5 56-2 P08200056-2 PHLP HD SCR M5-.8 X 10 4 P08200004 SAW BODY 56-3 P08200056-3 POINTER 5 P08200005 TABLE PLATE 56-4 P08200056-4 SUPPORT PLATE 6 P08200006 CAP SCREW M6-1 X 12 56-5 P08200056-5 FL AT WASHER 6 MM 7 P08200007 LOCK WASHER 6MM 56-6 P08200056-6 STEEL WI RE 8 P08200008 FLAT WASHER 4MM 56-7 P08200056-7 CAP SCREW M5-.8 X 10 9 P08200009 HEX NUT M4-. 7 56-8 P08200056-8 SET SCREW M5-.8 X 10 10 P08200010 SET SCREW M6-1 X 20 56-9 P08200056-9 POI NTER MO UNT BLOCK 11 P08200011 HEX NUT M6- 1 56-10 P08200056-10 CAP SCREW M6-1 X 12 12 P08200012 HEX NUT M8- 1. 25 56-11 P08200056-11 LOCK WASHER 6MM 13 P08200013 SET SCREW M8-1.25 X 25 56-12 P08200056-12 SHAFT 14 P08200014 CAP SCREW M5-.8 X 6 56-13 P08200056-13 FLAT WAS HER 6MM 15 P08200015 LOCK WASHER 5MM 56-14 P08200056-14 COMPRESSION SPRI NG 10-1/2" X 3/4" 16 P08200016 HINGE POST 57 P08200057 COVER SEAL 17 P08200017 PHLP HD SCR M4-.7 X 30 58 P08200058 COVER PLATE 19 P08200019 FLAT WAS HER 4MM 59 P08200059 B UTTON HD CAP SCR M6-1 X 12 20 P08200020 LIMIT SWITCH ASSEMBLY 60 P08200060 PHLP HD SCR M4-.7 X 20 20-1 P08200020-1 LI MI T S WI TCH A ZD-S1 1 61 P08200061 TILT SCALE COVER 20-2 P08200020-2 SWITCH CORD 18G X 2W X 16" 62 P08200062 TILT SCALE 24 P08200024 CAP SCREW M5-.8 X 8 63 P08200063 HEX BOLT M16-2 X 50 25 P08200025 LOCK WASHER 5MM 64 P08200064 HE X NUT M16 -2 26 P08200026 HOLE CAP 22MM 65 P08200065 TERMINAL 4P 28 P08200028 SPONGE SEAL 5 X 20 66 P08200066 STRAIN RELI EF PLATE 29 P08200029 TAP SCREW M5 X 20 67 P08200067 BUTTON HD CAP SCR M6- 1 X 1 2 30 P08200030 E-STOP BUTTON RENY R9C01VN 68 P08200068 STRAIN RELI EF PG20 TYPE-3 31 P08200031 SWI TCH B OX MO UNTI NG PAD 70 P08200070 TAP SCREW M4 X 10 32 P08200032 SWI TCH B OX 71 P08200071 HANGER HOOK 33 P08200033 STRAIN RELI EF PG13 TYPE-1 72 P08200072 PHLP HD SCR M4-.7 X 12 34 P08200034 ACCESS DOOR LATCH 73 P08200073 MAG SWITCH ASSY SDE MP-18E 35 P08200035 ACCESS DOOR 73-1 P08200073-1 CONTACTOR SDE MA-18 600V 36 P08200036 LOCK WASHER 4MM 73-2 P08200073-2 OL RELAY SDE RA-30E 11-22A 37 P08200037 PHLP HD SCR M4-.7 X 25 73-3 P08200073-3 FUSE 2A 250V 0. 25" FAST-ACTING, GLASS 38 P08200038 BUTTON HD CAP SCR M6- 1 X 2 0 73-4 P08200073-4 GROUND TERMINAL BLOCK 2-POSITION 39 P08200039 JUNCTION BOX ASSEMBLY 73-5 P08200073-5 SWI TCH BO X 39-1 P08200039-1 J UNCTI ON B OX 74 P08200074 CAP SCREW M5-.8 X 25 39-2 P08200039-2 COVER SEAL 77 P08200077 SWI TCH MO UNTI NG PLA TE 39-3 P08200039-3 JUNCTION BOX COVER 78 P08200078 MOUNTING PLATE SPACER 40 P08200040 TERMI NA L 4P 81 P08200081 HE X NUT M4- . 7 41 P08200041 PHLP HD SCR M5-.8 X 8 82 P08200082 FLEXIBLE CONDUIT NFE-08B (PLASTIC) 42 P08200042 BUTTON HD CAP SCR M5- . 8 X 12 83 P08200083 HEX NUT M5- . 8 43 P08200043 STRAIN RELI EF PG20 TYPE-3 84 P08200084 440V CONVERSION, OL RELAY SDE RA-20 8-12A 50 P08200050 SKID PLATE 85 P08200085 E-STOP CORD 18AWG 2W X 96" 51 P08200051 PHLP HD SCR M6-1 X 10 86 P08200086 POWER CORD 12AWG 4W X 96" 52 P08200052 TRUNNION B ASE 87 P08200087 HINGE RECEI VER 53 P08200053 FLAT WASHER 10MM 88 P08200088 HEX BOLT M5-.8 X 12 54 P08200054 LOCK WASHER 10MM 89 P08200089 WIRE LOOP CLAMP 55 P08200055 CAP SCREW M10-1.5 X 35 90 P08200090 HEX NUT M5- . 8

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Model G0820 (Mfd. Since 05/22)

Main Tables

123

REF PART # DESCRIPTION REF PART # DESCRIPTION

101

102

109

104

103

110

111

112

113 114

113

105

128

126

125

124

106

107

108

125

115

117

115

116

127

118

119

120

121

122

101 P08200101 SET SCREW M10-1.5 X 20 115 P08200115 FLAT WASHER 6MM 102 P08200102 HEX NUT M10-1.5 116 P08200116 BUTTON HD CAP SCR M6-1 X 12 103 P08200103 EXTENSION WING (LEFT) 117 P08200117 STUD-FT M12-1.75 X 115 104 P08200104 CAP SCREW M10-1.5 X 25 118 P08200118 FLAT WASHER 12MM 105 P08200105 MAIN TABLE 119 P08200119 CAP SCREW M8-1.25 X 16 106 P08200106 EXTENSION WING (RIGHT) 120 P08200120 LOCK WASHER 8MM 107 P08200107 FLAT WASHER 10MM 121 P08200121 RIP FENCE END STOP 108 P08200108 LOCK WASHER 10MM 122 P08200122 ROUND RAIL 109 P08200109 BUTTON HD CAP SCR M6-1 X 12 123 P08200123 SET SCREW M6-1 X 10 110 P08200110 TABLE INSERT 124 P08200124 RIP FENCE STOP RING 111 P08200111 SET SCREW M16-2 X 100 125 P08200125 HEX NUT M12-1.75 112 P08200112 LOCK NUT M16-2 126 P08200126 RIP FENCE SCALE PLATE 113 P08200113 FLAT WASHER 16MM 127 P08200127 HEX NUT M6-1 114 P08200114 HEX NUT M16-2 128 P08200128 RIP FENCE SCALE

Model G0820 (Mfd. Since 05/22)

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-87-

Blade Enclosure

245

REF PART # DESCRIPTION REF PART # DESCRIPTION

238

239

217

240

222

217-3

217-1

217-5

212

225

226

227

223

224

217-2

217-4

241

232

242

228

244

210

211

218

231

243

230

244-1

229

225

233

244-4

219

221

244-2

220

244-6

244-5

244-3

244-7

244-8

216

246

204

234

235

247

205

207

236

206

208

209

237

248

250

249

251

204 P08200204 CAP SCREW M6-1 X 12 231 P08200231 CAP SCREW M5-.8 X 10 205 P08200205 LOCK WASHER 6MM 232 P08200232 CAP SCREW M5-.8 X 16 206 P08200206 CAP SCREW M5-.8 X 16 233 P08200233 HEX NUT M5-.8 207 P08200207 HOUSING ANGLE PLATE 234 P08200234 CAP SCREW M6-1 X 10 208 P08200208 FLAT WASHER 5MM 235 P08200235 LOCK WASHER 6MM 209 P08200209 LOCK NUT M5-.8 236 P08200236 FLAT WASHER 6MM 210 P08200210 CAP SCREW M5-.8 X 12 237 P08200237 ENCLOSURE END PLATE 211 P08200211 LOCK WASHER 5MM 238 P08200238 KNOB 12-LOBE M10-1.25 212 P08200212 HEX BOLT M8-1.25 X 12 239 P08200239 LOCK WASHER 10MM 216 P08200216 BLADE ENCLOSURE 240 P08200240 FLAT WASHER 10MM 217 P08200217 LIMIT SWITCH ASSY 241 P08200241 HANDWHEEL TYPE-11 200D X 16B-K 217-1 P08200217-1 LIMIT SWITCH AZD-S11 242 P08200242 SPACER 217-2 P08200217-2 STRAIN RELIEF PG11 TYPE-3 243 P08200243 KEY 7 X 7 X 20 217-3 P08200217-3 PHLP HD SCR M4-.7 X 35 244 P08200244 HANDWHEEL SHAFT ASSY 217-4 P08200217-4 LIMIT SWITCH MOUNTING PLATE 244-1 P08200244-1 HANDWHEEL SHAFT 217-5 P08200217-5 CORD 18AWG 2W X 72" 244-2 P08200244-2 BALL BEARING 6902-2RS 218 P08200218 FLAT WASHER 5MM 244-3 P08200244-3 SHAFT MOUNTING RING 219 P08200219 MAGNET MOUNTING BRACKET 244-4 P08200244-4 EXT RETAINING RING 28MM 220 P08200220 MAGNET 244-5 P08200244-5 THRUST BEARING NTB1528+AS 221 P08200221 FLAT HD CAP SCR M6-1 X 20 244-6 P08200244-6 U-JOINT 14MM PIN-AND-BLOCK 222 P08200222 DUST PORT 5" 244-7 P08200244-7 SET SCREW M6-1 X 6 223 P08200223 BLADE ENCLOSURE COVER 244-8 P08200244-8 ROLL PIN 6 X 26MM 224 P08200224 ENCLOSURE HINGE 245 P08200245 FLAT WASHER 8MM 225 P08200225 FLAT WASHER 5MM 246 P08200246 LOCK WASHER 8MM 226 P08200226 LOCK WASHER 5MM 247 P08200247 CAP SCREW M8-1.25 X 20 227 P08200227 CAP SCREW M5-.8 X 8 248 P08200248 STUD-SE M20-2.5 X 415 228 P08200228 COVER SUPPORT BRACKET 249 P08200249 PIVOT COUPLER 229 P08200229 FLAT WASHER 5MM 250 P08200250 SET SCREW M6-1 X 6 230 P08200230 LOCK WASHER 5MM 251 P08200251 SET NUT M20-2.5

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Model G0820 (Mfd. Since 05/22)

Main Motor

REF PART # DESCRIPTION REF PART # DESCRIPTION

314

310-3

301

310-1

310-4

310-2

302

310-5

303

315

317

304

310-6

318

319

326

321

313

305

323

312

322

306

311

307

329

324

308

324

325

324

310

309

329

327

337

328

327-2

327-1

336

327-7

311

333

335

327-9

327-8

312

339

334

327-3

327-11

327-10

327-6

327-12

327-5

327-4

338

301 P08200301 V-BELT 180PJ13 RIBBED 323 P08200323 EXT RETAINING RING 10MM 302 P08200302 SET SCREW M6-1 X 8 324 P08200324 BALL BEARING 6200-2RS 303 P08200303 DUAL PULLEY 325 P08200325 HEX NUT M12-1.75 304 P08200304 HEX SHAFT SPACER 326 P08200326 FLAT BELT 15 X 1160 305 P08200305 MOTOR MOUNTING PLATE 327 P08200327 PULLEY TENSIONER ASSY 306 P08200306 FLAT WASHER 12MM 327-1 P08200327-1 HEX NUT M8-1.25 307 P08200307 LOCK WASHER 12MM 327-2 P08200327-2 LOCK WASHER 8MM 308 P08200308 HEX BOLT M12-1.75 X 35 327-3 P08200327-3 TENSIONER PLATE 309 P08200309 KEY 8 X 7 X 40 327-4 P08200327-4 EXTENSION SPRING 180 X 16 X 2 310 P08200310 MOTOR 7.5 HP 220V/440V 3-PH 327-5 P08200327-5 FLAT WASHER 8MM 310-1 P08200310-1 MOTOR FAN COVER 327-6 P08200327-6 HEX BOLT M8-1.25 X 40 310-2 P08200310-2 MOTOR FAN 327-7 P08200327-7 CAP SCREW M12-1.75 X 50 310-3 P08200310-3 MOTOR JUNCTION BOX 327-8 P08200327-8 IDLER PULLEY 310-4 P08200310-4 MOTOR BEARING 6206ZZ 327-9 P08200327-9 BALL BEARING 6001-2RS 310-5 P08200310-5 MOTOR BEARING 6205ZZ 327-10 P08200327-10 EXT RETAINING RING 28MM 310-6 P08200310-6 TERMINAL BAR 3P 327-11 P08200327-11 HEX NUT M12-1.75 311 P08200311 FLAT WASHER 8MM 327-12 P08200327-12 HEX NUT M8-1.25 312 P08200312 LOCK WASHER 8MM 328 P08200328 LOCK WASHER 8MM 313 P08200313 PHLP HD SCR M8-1.25 X 25 329 P08200329 HEX NUT M8-1.25 314 P08200314 CAP SCREW M12-1.75 X 30 333 P08200333 SPACER 315 P08200315 CAP SCREW M12-1.75 X 50 334 P08200334 CAP SCREW M8-1.25 X 25 317 P08200317 IDLER PULLEY 335 P08200335 LOCK WASHER 6MM 318 P08200318 BALL BEARING 6001-2RS 336 P08200336 CAP SCREW M6-1 X 16 319 P08200319 EXT RETAINING RING 28MM 337 P08200337 LOWER TENSIONER PLATE 321 P08200321 HEX NUT M12-1.75 338 P08200338 E-STOP CORD 18AWG 2W X 72" 322 P08200322 PULLEY BEARING SHAFT 339 P08200339 MOTOR CORD 12AWG 4W X 108"

Model G0820 (Mfd. Since 05/22)

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-89-

Main Blade Arbor & Dust Hood

REF PART # DESCRIPTION REF PART # DESCRIPTION

505

506

507

417

508

417-1

417-7

417-2

417-10

509

417-3

417-9

417-11

405

504

510

417-8

417-10

406

417-4

401

417-9

417-5

417-11

417-8

404

403

417-6

417-12

501

402

417-13

416-7

501-1

501-8

416-4

501-1

501-5

416-3

416-1

501-7

501-6

416-2

410

501-2

501-3

416-5

501-4

416-6

501-4

416-8

413

501-2

501-5

501-2

416

416-10

416-9

416-8

415

414

401 P08200401 GIB PLATE 417-5 P08200417-5 CARRIAGE BOLT M10-1.5 X 35 402 P08200402 BUTTON HD CAP SCR M10-1.5 X 25 417-6 P08200417-6 LINK ARM 403 P08200403 LOCK WASHER 10MM 417-7 P08200417-7 SET SCREW M5-.8 X 10 404 P08200404 KEY 5 X 5 X 20 417-8 P08200417-8 FENDER WASHER 8MM 405 P08200405 ARBOR NUT M16-2 417-9 P08200417-9 LOCK WASHER 8MM 406 P08200406 ARBOR FLANGE 1" 417-10 P08200417-10 BUTTON HD CAP SCR M8-1.25 X 20 410 P08200410 PIVOT SHAFT 417-11 P08200417-11 BUSHING 413 P08200413 FENDER WASHER 8MM 417-12 P08200417-12 BUTTON HD CAP SCR M8-1.25 X 20 414 P08200414 LOCK WASHER 8MM 417-13 P08200417-13 LINK PLATE BUSHING 415 P08200415 CAP SCREW M8-1.25 X 20 501 P08200501 BLADE GUARD ASSEMBLY 416 P08200416 MAIN BLADE ARBOR ASSY 501-1 P08200501-1 BLADE GUARD 416-1 P08200416-1 BALL BEARING 6206LLB 501-2 P08200501-2 PHLP HD SCR M3-.5 X 16 416-2 P08200416-2 ARBOR SPACER 501-3 P08200501-3 PHLP HD SCR M3-.5 X 12 416-3 P08200416-3 SET SCREW M6-1 X 8 501-4 P08200501-4 FRONT PIVOT GUARD 416-4 P08200416-4 MAIN BLADE ARBOR PULLEY 501-5 P08200501-5 PHLP HD SCR M5-.8 X 10 416-5 P08200416-5 ARBOR SUPPORT BRACKET 501-6 P08200501-6 SHAFT 416-6 P08200416-6 WAVE WASHER 47 X 60MM 501-7 P08200501-7 LOCK NUT M10-1.5 416-7 P08200416-7 MAIN BLADE ARBOR 25.4MM 501-8 P08200501-8 CAP SCREW M10-1.5 X 25 416-8 P08200416-8 FENDER WASHER 8MM 504 P08200504 HOSE CLAMP 2-1/2" 416-9 P08200416-9 LOCK WASHER 8MM 505 P08200505 CAP SCREW M10-1.5 X 25 416-10 P08200416-10 BUTTON HD CAP SCR M8-1.25 X 20 506 P08200506 LOCK WASHER 10MM 417 P08200417 RIVING KNIFE MOUNTING ASSY 507 P08200507 HOSE SUPPORT PLATE 417-1 P08200417-1 HEX NUT M10-1.5 508 P08200508 FLAT WASHER 10MM 417-2 P08200417-2 FENDER WASHER 10MM 509 P08200509 HEX NUT M10-1.5 417-3 P08200417-3 RIVING KNIFE MOUNTING BLOCK 510 P08200510 SPLITTER/RIVING KNIFE 417-4 P08200417-4 MOUNTING PLATE

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Model G0820 (Mfd. Since 05/22)

Scoring Blade Arbor & Handwheel

706

REF PART # DESCRIPTION REF PART # DESCRIPTION

702

701

611

612

703

724

704

704-4

613

704-3

705

704-2

704-1

602

719

708

707

601-1

712

709

710

601-2

713

603

715

720

711

601-26

601-3

725

721

716

722

601-5

601-15

717

723

601-6

604

718

601-7

601-16

601-8

601-18

601-17

609

601-10

601-5

601-28

601-19

601-4

601-11

601-7

605

610

601

601-12

601-25

601-27

601-24

601-23

601-22

601-21

601-20

608

607

606

601 P08200601 SCORING BLADE PULLEY ASSY 609 P08200609 SCORING BLADE ARBOR WRENCH 601-1 P08200601-1 HEX BOLT M12-1.75 X 20 610 P08200610 T-HANDLE WRENCH 8MM 601-2 P08200601-2 SCORING BLADE FLANGE 611 P08200611 TOOLBOX 601-3 P08200601-3 SCORING BLADE ARBOR 612 P08200612 WRENCH 17 X 19 CLOSED ENDS 601-4 P08200601-4 BALL BEARING 6202ZZ 613 P08200613 WRENCH 30MM COMBO 601-5 P08200601-5 INT RETAINING RING 15MM 701 P08200701 KNOB 12-LOBE M8-1.25 601-6 P08200601-6 WAVE WASHER 26 X 34MM 702 P08200702 FLAT WASHER 10MM 601-7 P08200601-7 INT RETAINING RING 35MM 703 P08200703 FENDER WASHER 10MM 601-8 P08200601-8 SCORING BLADE ARBOR HOUSING 704 P08200704 HANDWHEEL ASSEMBLY 601-10 P08200601-10 HEX BOLT M6-1 X 12 704-1 P08200704-1 HANDWHEEL TYPE-11 200D X 16B-K 601-11 P08200601-11 SCORING BLADE ARBOR PULLEY 704-2 P08200704-2 FLAT HD SCR M6-1 X 12 601-12 P08200601-12 ROLL PIN 5 X 25 704-3 P08200704-3 SPACER 601-15 P08200601-15 ECCENTRIC SHAFT 704-4 P08200704-4 HANDWHEEL HANDLE 601-16 P08200601-16 LOCK NUT M6-1 705 P08200705 LOCK COLLAR 601-17 P08200601-17 COMPRESSION SPRING 15 X 6.2 X 0.5T 706 P08200706 SLEEVE 601-18 P08200601-18 ELEVATION SHAFT 707 P08200707 CONNECTING SHAFT 601-19 P08200601-19 COMPRESSION SPRING 26.5 X 22.5 X 2.5MM 708 P08200708 SET SCREW M6-1 X 6 601-20 P08200601-20 BUSHING 709 P08200709 SHAFT LOCK COLLAR 601-21 P08200601-21 SET SCREW M6-1 X 25 710 P08200710 CAP SCREW M6-1 X 30 601-22 P08200601-22 HEX NUT M6-1 711 P08200711 LOCK WASHER 6MM 601-23 P08200601-23 HEX NUT M8-1.25 712 P08200712 CONNECTING SHAFT GUIDE 601-24 P08200601-24 ROLL PIN 2.5 X 12 713 P08200713 CAP SCREW M8-1.25 X 50 601-25 P08200601-25 CONNECTION BOLT 715 P08200715 LOCATING BLOCK 601-26 P08200601-26 BALL BEARING 6003LLB 716 P08200716 FLAT WASHER 6MM 601-27 P08200601-27 FLAT WASHER 8MM 717 P08200717 LOCK WASHER 6MM 601-28 P08200601-28 FLAT WASHER 6MM 718 P08200718 CAP SCREW M6-1 X 12 602 P08200602 CAP SCREW M8-1.25 X 16 719 P08200719 KEY 5 X 5 X 20 603 P08200603 FENDER WASHER 8MM 720 P08200720 FLAT WASHER 6MM 604 P08200604 SCORING BLADE 120MM DIA X 20MM BORE 721 P08200721 CAP SCREW M6-1 X 10 605 P08200605 FIXED PLATE 722 P08200722 SET SCREW M10-1.5 X 35 606 P08200606 FLAT WASHER 6MM 723 P08200723 HEX NUT M10-1.5 607 P08200607 LOCK WASHER 6MM 724 P08200724 SET SCREW M6-1 X 8 608 P08200608 CAP SCREW M6-1 X 16 725 P08200725 SELF-LUBRICATING BEARING 16 X 10MM

Model G0820 (Mfd. Since 05/22)

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-91-

Crosscut Table

REF PART # DESCRI PTION REF PART # DES CRI PTIO N

817

814

815

816

818

813-11

803

802

813-12

806

805

813-1

804

801

813-2

813-10

813-4

813-3

813-9

813-5

813-6

813-7

811V2

813-13

813

810

809

807

801 P08200801 SCREW CAP 813-4 P08200813-4 LOCK WASHER 6MM 802 P08200802 KNOB M8-1.25 X 50 813-5 P08200813-5 FLAT WAS HER 6MM 803 P08200803 FENDER WASHER 8MM 813-6 P08200813-6 CUSHION PAD 5 X 55MM 804 P08200804 T-BOLT M8-1.25 X 60 813-7 P08200813-7 T-SLOT ALIGNMENT PLATE 805 P08200805 FLAT WASHER 8MM 813-9 P08200813-9 HEX NUT M8- 1. 25 806 P08200806 HEX NUT M8-1. 2 5 813-10 P08200813-10 HEX BOLT M8-1.25 X 30 807 P08200807 KNOB M8-1.25 X 50 813-11 P08200813-11 FRAME END-CAP 80 X 40MM 809 P08200809 ADJ HANDLE 95L M12-1. 75 X 57 813-12 P08200813-12 CROSS CUT TABL E FRAME 810 P08200810 FLAT WASHER 12MM 813-13 P08200813-13 MITER ANGLE SCALE 811V2 P08200811V2 T-NUT M12-1. 75 V2.05.22 814 P08200814 FLAT WASHER 6MM 813 P08200813 CROSSCUT TABLE ASSY 815 P08200815 LOCK WASHER 6MM 813-1 P08200813-1 FRAME END-CAP 38 X 38MM 816 P08200816 CAP SCREW M6-1 X 16 813-2 P08200813-2 FRAME END-CAP 40 X 20MM 817 P08200817 SUPPORT LEG 813-3 P08200813-3 BUTTON HD CAP SCR M6 -1 X 16 818 P08200818 END PLUG

-92-

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Model G0820 (Mfd. Since 05/22)

Crosscut Fence

REF PART # DESCRIPTION REF PART # DESCRIPTION

901

901-10

901-11

901-4

901-5

901-3

902-4

901-1

901-6

902-5

901-7

902-2

902-3

901-2

901-7

902-1

902-8

904

909

906

905

902

902-9

907

902-12

902-11

902-10

909

908

902-7

902-6

901 P08200901 FLIP-STOP ASSEMBLY 902-5 P08200902-5 T-SLOT NUT M8-1.25 901-1 P08200901-1 FLIP-STOP 902-6 P08200902-6 BUTTON HD CAP SCR M8-1.25 X 16 901-2 P08200901-2 PIVOT SHAFT 902-7 P08200902-7 LOCK WASHER 8MM 901-3 P08200901-3 KNOB BOLT M8-1.25 X 40 902-8 P08200902-8 STOCK SUPPORT PLATE 901-4 P08200901-4 FLIP-STOP BRACKET 902-9 P08200902-9 FENCE SCALE 0"–78" 901-5 P08200901-5 SQUARE NUT M8-1.25 902-10 P08200902-10 CROSSCUT MAIN FENCE 901-6 P08200901-6 LOCK NUT M10-1.5 902-11 P08200902-11 CROSSCUT MAIN FENCE END CAP 901-7 P08200901-7 FLAT WASHER 10 X 18 X 0.5T COPPER 902-12 P08200902-12 PHLP HD SCR M4-.7 X 10 901-10 P08200901-10 SLEEVE 904 P08200904 CAP SCREW M8-1.25 X 35 901-11 P08200901-11 CAP SCREW M3-.5 X 12 905 P08200905 LOCK WASHER 8MM 902 P08200902 CROSSCUT FENCE ASSEMBLY 906 P08200906 FLIP-STOP CLAMP BLOCK 902-1 P08200902-1 SET SCREW M5-.8 X 5 907 P08200907 ROTATE SHAFT 902-2 P08200902-2 SQUARE NUT M5-.8 (THIN) 908 P08200908 FLAT WASHER 10MM NYLON 902-3 P08200902-3 EXTENSION FENCE END CAP 909 P08200909 SQUARE NUT M8-1.25 902-4 P08200902-4 TAP SCREW M4-.7 X 10

Model G0820 (Mfd. Since 05/22)

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-93-

1002

1013

1004

REF PART # DESCRIPTION REF PART # DESCRIPTION

1001 P08201001 SET SCREW M10-1.5 X 10 1019 P08201019 CAP SCREW M6-1 X 20 1002 P08201002 CROSS-CUT PIVOT ROD M20-2.5 X 215 1020 P08201020 SWING ARM END CAP (RH) 1003 P08201003 HEX NUT M20-2.5 1021 P08201021 HEX NUT M10-1.5 1004 P08201004 SLIDING TUBE END CAP 1022 P08201022 HEX NUT M8-1.25 1005 P08201005 PIVOT SHAFT 1023 P08201023 TUBE ROLLER ASSEMBLY (UPPER) 1006 P08201006 SET SCREW M10-1.5 X 20 1023-1 P08201023-1 BALL BEARING 6202ZZ 1007 P08201007 SLIDING TUBE 1023-2 P08201023-2 ROLLER 1008 P08201008 CAP SCREW M8-1.25 X 20 1023-3 P08201023-3 ROLLER SHAFT 1009 P08201009 HEX NUT M8-1.25 1023-4 P08201023-4 EXT RETAINING RING 15MM 1010 P08201010 BUTTON HD CAP SCR M6-1 X 10 1024 P08201024 TUBE ROLLER ASSEMBLY (LOWER) 1011 P08201011 SWING ARM END CAP (LH) 1024-1 P08201024-1 ROLLER SHAFT 1012 P08201012 FLAT WASHER 8MM 1024-2 P08201024-2 ROLLER 1013 P08201013 SET SCREW M8-1.25 X 25 1024-3 P08201024-3 BALL BEARING 6202ZZ 1014 P08201014 SWING ARM 1024-4 P08201024-4 EXT RETAINING RING 15MM 1015 P08201015 FLAT WASHER 20MM 1025 P08201025 SET SCREW PROTECTIVE CAP 13MM 1016 P08201016 BALL BEARING 6004ZZ 1026 P08201026 BUTTON HD CAP SCR M5-.8 X 8 1017 P08201017 BRUSH 1027 P08201027 SWING-ARM TOP PLATE 1018 P08201018 FLAT WASHER 6MM

1003

Crosscut Swing-Arm

1007

1009

1008

1016

1026

1018

1017

1019

1020

1010

1001

1004

1010

1011

1024

1022

1027

1012

1024-1

1024-2

1023-1

1023-2

1024-3

1023-3

1024-4

1025

1015

1023-4

1023

1014

1006

1021

1005

-94-

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Model G0820 (Mfd. Since 05/22)

1101-1

1102

REF PART # DESCRIPTION REF PART # DESCRIPTION

1101-3

1101-2

1101-4

1101-6

1101-5

1101-7

Rip Fence

1101-8

1101-9

1101-10

1101

1101-11

1101-12

1101-13

1101-29

1101-14

1101-30

1101-15

1105

1101-17

1101-18

1101-20

1101-19

1101-20

1101-16

1101-21

1101-25

1101-24

1101-28

1101-26

1104

1101-23

1101-22

1103

1101 P08201101 RIP FENCE ASSEMBLY 1101-18 P08201101-18 SPACER 1101-1 P08201101-1 FLAT HD SCR M6-1 X 16 1101-19 P08201101-19 BUSHING 1101-2 P08201101-2 FENCE T-SLOT PLATE 1101-20 P08201101-20 FENDER WASHER 8MM 1101-3 P08201101-3 THREADED SHAFT M8-1.25 X 16 1101-21 P08201101-21 HEX BOLT M8-1.25 X 35 1101-4 P08201101-4 LOCK NUT M8-1.25 1101-22 P08201101-22 EXT RETAINING RING 15MM 1101-5 P08201101-5 ALIGNMENT PLATE 1101-23 P08201101-23 SPACER 1101-6 P08201101-6 HEX BOLT M6-1 X 16 1101-24 P08201101-24 RAIL LOCK SHAFT 1101-7 P08201101-7 ECCENTRIC RING 1101-25 P08201101-25 FENCE RAIL BRACKET 1101-8 P08201101-8 RIP FENCE BODY 1101-26 P08201101-26 LOCK NUT M10-1.5 1101-9 P08201101-9 ECCENTRIC SHAFT 1101-27 P08201101-27 FLAT WASHER 10MM 1101-10 P08201101-10 FLAT WASHER 20MM 1101-28 P08201101-28 KNOB BOLT M10-1.5 X 110 1101-11 P08201101-11 STEEL BALL 8MM 1101-29 P08201101-29 CAP SCREW M6-1 X 10 1101-12 P08201101-12 COMPRESSION SPRING 9 X 7.5 X 1MM 1101-30 P08201101-30 RAIL WIPER 1101-13 P08201101-13 SET SCREW M10-1.5 X 10 1102 P08201102 LEVER HANDLE M10-1.5 X 12, 140L 1101-14 P08201101-14 EXT RETAINING RING 20MM 1103 P08201103 KNOB BOLT M10-1.5 X 55 1101-15 P08201101-15 LOCK WASHER 8MM 1104 P08201104 LEVER HANDLE M10-1.5 X 12, 140L 1101-16 P08201101-16 BALL BEARING 6202ZZ 1105 P08201105 FENCE 36" (ALUMINUM) 1101-17 P08201101-17 ACORN NUT M8-1.25

1101-27

Model G0820 (Mfd. Since 05/22)

BUY PARTS ONLINE AT GRIZZLY.COM !

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-95-

Sliding Table

REF PART # DESCRIPTION REF PART # DESCRIPTION

1206

1204

1203

1202

1209

1207

1208

1201

1208

1211

1230

1205

1209

1207

1212

1229

1216

1214

1213

1218

1235

1236

1237

1214

1215

1234

1233

1232

1214

1231

1224

1223

1217

1221

1228

1210

1219

1220

1222

1225

1226

1227

1201 P08201201 HEX NUT M12-1.75 1220 P08201220 PULL HANDLE 1202 P08201202 LOCK WASHER 12MM 1221 P08201221 FLAT HD SCR M10-1.5 X 20 1203 P08201203 FLAT WASHER 12MM 1222 P08201222 HANDLE MOUNTING PLATE 1204 P08201204 T-SLOT BOLT M12-1.75 X 50 1223 P08201223 HEX NUT M16-1.5 1205 P08201205 SLIDING TABLE BASE 1224 P08201224 BUTTON HD CAP SCR M5-.8 X 12 1206 P08201206 SLIDING TABLE BASE END CAP (LH) 1225 P08201225 LOCK WASHER 8MM 1207 P08201207 FLAT HD SCR M6-1 X 30 1226 P08201226 HEX NUT M8-1.25 1208 P08201208 STOP BLOCK (RUBBER) 1227 P08201227 TAP SCREW M4-.7 X 12 1209 P08201209 STOP BLOCK BRACKET 1228 P08201228 LOCK NUT M10-1.5 1210 P08201210 PIN LOCK 1229 P08201229 STEEL BALL 16.6MM 1211 P08201211 SLIDING TABLE END COVER (R/L) 1230 P08201230 SLIDING PLATE 1212 P08201212 SLIDING TABLE TOP 1600MM 1231 P08201231 BUTTON HD CAP SCR M6-1 X 16 1213 P08201213 SLIDING TABLE BASE END COVER (RH) 1232 P08201232 LOCK WASHER 6MM 1214 P08201214 BUTTON HD CAP SCR M6-1 X 10 1233 P08201233 FLAT WASHER 6MM 1215 P08201215 STEEL RAIL 1234 P08201234 HEX NUT M6-1 1216 P08201216 COTTON PAD 1235 P08201235 END CAP BRACKET 1217 P08201217 COVER STRIP 1236 P08201236 LOCK WASHER 6MM 1218 P08201218 ADHESIVE STRIP 1237 P08201237 BUTTON HD CAP SCR M6-1 X 12 1219 P08201219 CAP SCREW M8-1.25 X 16

-96-

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Model G0820 (Mfd. Since 05/22)

Sliding Table Accessories

1303

REF PART # DESCRIPTION REF PART # DESCRIPTION

1301 P08201301 LEVER HANDLE M12-1.75 X 20, 215L 1305-9 P08201305-9 HOLD-DOWN SHAFT 1302 P08201302 FLAT WASHER 12MM 1305-10 P08201305-10 HEX NUT 5/16-18 1303 P08201303 FLAT WASHER 12MM COPPER 1305-11V2 P08201305-11V2 HOLD-DOWN PAD V2.10.17 1304 P08201304 T-SLOT NUT M12-1.75 1305-12 P08201305-12 SUPPORT SHAFT 1305V2 P08201305V2 HOLD-DOWN ASSEMBLY V2.10.17 1305-13 P08201305-13 SHAFT BASE 1305-1 P08201305-1 ADJ HANDLE 70L M10-1.5 X 25 1305-14 P08201305-14 T-NUT 14MM W/HOLE M12-1.75 1305-2 P08201305-2 BALL KNOB M8-1.25 1306 P08201306 EDGE SHOE ASSEMBLY 1305-3 P08201305-3 STUD-DE M8-1.25 X 100, 10MM 1306-1 P08201306-1 EDGE SHOE PLATE 1305-4 P08201305-4 CAM 1306-2 P08201306-2 ROLL PIN 5 X 16 1305-5 P08201305-5 EXT RETAINING RING 14MM 1306-3 P08201306-3 FLAT WASHER 10MM 1305-6 P08201305-6 COMPRESSION SPRING 40 X 18 X 1.6MM 1306-4 P08201306-4 KNOB M10-1.5 1305-7 P08201305-7 FLUTED PIVOT PIN 1306-5 P08201306-5 T-SLOT BOLT M10-1.5 X 25 1305-8 P08201305-8 HOLD-DOWN BRACKET

1301

1306

1302

1306-4

1306-3

1306-2

1306-1

1304

1305-2 1305-3

1305-1

1305-12

1305-13

1305-14

1305-4

1305-5

1305-6

1305-7

1305-8

1305-9

1305-10

1305-11V2

1306-5

Model G0820 (Mfd. Since 05/22)

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1305V2

-97-

Labels & Cosmetics

G0820 Machine Labels A

(11.16.16)

• 1:1 Sizing (Labels are actual size)

• Labels must be made of chemical-resistant material

COLOR CODES

GRIZZLY LOGO RED

PANTONE 711C or RAL 3020

PANTONE 151 C or RAL 2005

WARNING

G0820 Machine Labels D

(11.16.16)

• 1:1 Sizing (Labels are

actual size)

• Labels must be made of

chemical-resistant material

IMPORTANT: Labels marked *** must

have individual letters/numbers. Do not

print with clear background.

Removing blade

guard increases

risk of injury—it

MUST be installed

when possible.

AMPUTATION

HAZARD!

Always keep

fingers and

hands away from

moving blade.

NOTICE

Only qualified personnel may

operate this machine. See

supervisor for training.

AMPUTATION

HAZARD!

Disconnect power

and wait for blades

to stop before

opening this guard.

***

actual size)

• Labels must be made of chemical-resistant material

WARNING!

KICKBACK INJURY

HAZARD! DO NOT stand directly in front of or behind blade path.

(11.16.16)

• 1:1 Sizing (Labels are actual size)

• Labels must be made of chemical-resistant material

WARNING!

EYE/LUNG INJURY

HAZARD! Always wear safety glasses and a respirator when using this machine.

DISCONNECT POWER BEFORE ADJUSTMENTS, MAINTENANCE, OR SERVICE.

WARNING!

KICKBACK INJURY

HAZARD! DO NOT stand directly in front of or behind blade path.

• 1:1 Sizing (Labels are actual size)

• Labels must be made of chemical-resistant material

DISCONNECT POWER BEFORE ADJUSTMENTS, MAINTENANCE, OR SERVICE.

WARNING!

KICKBACK INJURY

HAZARD! DO NOT stand directly in front of or behind blade path.

(11.16.16)

• 1:1 Sizing (Labels are actual size)

• Labels must be made of chemical-resistant material

FOR GRIZZLY MACHINES ONLY! DO NOT REPRODUCE OR CHANGE THIS ARTWORK

WITHOUT WRITTEN APPROVAL!

Grizzly will not accept labels changed without approval.

WARNING!

HAZARD!

DISCONNECT POWER BEFORE ADJUSTMENTS, MAINTENANCE, OR SERVICE.

(11.16.16)

• 1:1 Sizing (Labels are actual size)

• Labels must be made of chemical-resistant material

To reduce risk of death or serious injury, read manual BEFORE using machine. To get a new manual, call (800) 523-4777 or go to www.grizzly.com.

WARNING!

EYE/LUNG INJURY

HAZARD! Always wear safety glasses and a respirator when using this machine.

DISCONNECT POWER BEFORE ADJUSTMENTS, MAINTENANCE, OR SERVICE.

KICKBACK INJURY

DO NOT stand directly in front of or behind blade path.

COLOR CODES

PANTONE 151 C or RAL 2005

WARNING

CAUTION

PANTONE 109 C

NOTICE

PANTONE 3005 C or RAL 5005

This machine is prewired for 220V operation. To operate at 440V, follow critical voltage conversion instructions in the user manual included w ith this mac hine. Failure to follow these instructions will damage the machine and void the warranty!

220 VOLT

NOTICE

COLOR CODES

GRIZZLY GREEN PANTONE 568C

DANGER

PANTONE 485 C or RAL 3001

PANTONE 151 C or RAL 2005

WARNING

NOTICE PANTONE 3005 C or RAL 5005

G0820

***

grizzly.com

***

(11.16.16)

• 1:1 Sizing (Labels are actual size)

• Labels must be made of chemical-resistant material

FOR GRIZZLY MACHINES ONLY! DO NOT REPRODUCE OR CHANGE THIS ARTWORK

WITHOUT WRITTEN APPROVAL!

Grizzly will not accept labels changed without approval.

artwork changes are required, contact us immediately at

supervisor for training.

COLOR CODES

GRIZZLY GREEN

PANTONE 568C

DANGER

PANTONE 485 C or RAL 3001

PANTONE 151 C or RAL 2005

WARNING

NOTICE

PANTONE 3005 C or RAL 5005

1407

• 1:1 Sizing (Labels are actual size)

• Labels must be made of chemical-resistant material

WARNING!

KICKBACK INJURY

HAZARD!

DO NOT stand directly in front of or behind blade path.

(11.16.16)

• 1:1 Sizing (Labels are actual size)

• Labels must be made of chemical-resistant material

• 1:1 Sizing (Labels are actual size)

• Labels must be made of chemical-resistant material

WARNING!

KICKBACK INJURY

HAZARD! DO NOT stand directly in front of or behind blade path.

1407

REF PART # DESCRIPTION REF PART # DESCRIPTION

1401

1402

WARNING!

EYE/LUNG INJURY

HAZARD! Always wear safety glasses and a respirator when using this machine.

DISCONNECT POWER BEFORE ADJUSTMENTS, MAINTENANCE, OR SERVICE.

WARNING!

To reduce risk of death or serious injury, read manual BEFORE using machine. To get a new manual, call (800) 523-4777 or go to www.grizzly.com.

1414

1404

MODEL G0820 12" COMPACT

SLIDING TABLE SAW

Specifications

Motor: 7.5 HP, 220V/440V, 3-Ph, 60 Hz Full-Load Amps: 20A at 220V, 10A at 440V Pre-Wired Voltage: 220V Main Blade Size: 12" Main Blade Arbor Size: 1" Main Blade Speed: 4000 RPM Scoring Blade Size: 4-3/4" Scoring Blade Arbor Size: 20mm Scoring Blade Speed: 8000 RPM Max Cutting with Rip Fence: 33"

To reduce risk of serious injury when using this machine:

1. Read and understand owner’s manual before operating.

2. Never touch moving blade and always keep hands out of cutting path.

3. Always wear approved eye protection and respirator.

4. Properly ground machine—connect to permanently grounded metal wiring system or an equipment-grounding conductor.

5. Always use blade guard/spreader for all through cuts; and use riving knife for all non-through cuts.

6. Only use blades meeting size/speed requirements for this saw.

7. Ensure riving knife, fence, and scoring blade are properly adjusted and parallel with main blade.

8. Never reach behind or over blade while it is moving.

9. Use a push stick when required and whenever possible.

Tie back long hair and roll up long sleeves.

disable machine when unattended.

Max Capacity of Cross Cut Fence: 68-1/2" Length of Crosscut: 63" Max Depth of Cut at 90º: 3-5/16" Max Depth of Cut at 45º: 2-3/8" Weight: 828 lbs.

Date

S/N

Manufactured for Grizzly in Taiwan

WARNING!

.ti tneverp ot woh dna ”kcabkcik“ sesuac tahw wonK .01

!gnivom si edalb nehw eceipkrow ffotuc/demmaj evomer reveN .11 .tlit ro thgieh edalb gnitsujda erofeb deppots si edalb erus ekaM .21

.dnaheerf noitarepo yna mrofrep ton oD .31

.was gnicivres ro sedalb gnignahc erofeb rewop tcennocsiD .41

uc nalP .51

.detroppus niamer syawla seceipkrow taht os st

.tnemnorivne tew a ni etarepo ro niar ot esopxe ton oD .71

1418

ro ssecca tcirtser ;sresu deniartnu ro nerdlihc yb esu dezirohtuanu tneverP .81

1403

.delgnatne teg nac taht smeti rehto ro ,yrlewej ,sevolg ,gnihtolc esool raew ton oD .61

1404

DISCONNECT POWER BEFORE ADJUSTMENTS, MAINTENANCE, OR SERVICE.

1415

AMPUTATION

HAZARD!

Disconnect power and wait for blades to stop before opening this guard.

1405

AMPUTATION

HAZARD! Always keep fingers and hands away from moving blade.

Removing blade guard increases risk of injury—it MUST be installed when possible.

If blade guard is removed for a special cut, some other safeguard MUST be used.

A blade splitter or riving knife MUST be used with this guard to reduce risk of kickback!

1411

WARNING!

KICKBACK INJURY

HAZARD! DO NOT stand directly in front of or behind blade path.

1406

Shipping support brace must be removed from motor before operation. Refer to the owner’s manual for more details.

1407

1408

1413

grizzly.com

WARNING!

KICKBACK INJURY

HAZARD!

DO NOT stand

1411

directly in front of or behind blade

1412

220 VOLT

This machine is prewired for 220V operation. To operate at 440V, follow critical voltage conversion instructions in the user manual included with this machine. Failure to follow these instructions will damage the machine and void the warranty!

1401 P08201401 GLASSES/RESPIRATOR LABEL 1410 P08201410 MODEL NUMBER LABEL 1402 P08201402 READ MANUAL LABEL 1411 P08201411 KICKBACK HAZARD LABEL 1403 P08201403 MACHINE ID LABEL 1412 P08201412 GRIZZLY NAMEPLATE 1404 P08201404 DISCONNECT HARDWIRED LABEL 1413 P08201413 GRIZZLY.COM LABEL 1405 P08201405 TABLE SAW BLADE GUARD LABEL 1414 P08201414 TOUCH-UP PAINT, GRIZZLY GREEN 1406 P08201406 SHIPPING BRACE TAG 1415 P08201415 AMPUTATION DANGER LABEL 1407 P08201407 ELECTRICITY LABEL 1416 P08201416 PREWIRED 220V TAG 1408 P08201408 BLADE TILT LABEL 1417 P08201417 BLADE ELEVATION LABEL 1409 P08201409 QUALIFIED PERSONNEL LABEL 1418 P08201418 TOUCH-UP PAINT, GREY PUTTY

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Safety labels help reduce the risk of serious injury caused by machine hazards. If any label comes off or becomes unreadable, the owner of this machine MUST replace it in the original location before resuming operations. For replacements, contact (800) 523-4777 or www.grizzly.com.

BUY PARTS ONLINE AT GRIZZLY.COM !

Scan QR code to visit our Parts Store.

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Model G0820 (Mfd. Since 05/22)

Only qualified personnel may

operate this machine. See

supervisor for training.

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Grizzly G0820 User guide

Specifications and Main Features

Frequently Asked Questions

User Manual

INTRODUCTION

Contact Info

Manual Accuracy

Identification

Glossary Of Terms

SECTION 1: SAFETY

Safety Instructions for Machinery

Additional Safety for Sliding Table Saws

Preventing Kickback Protecting Yourself

SECTION 2: POWER SUPPLY

440V Conversion

SECTION 3: SETUP

Needed for Setup

Unpacking

Hardware Recognition Chart

Inventory

Cleanup

Site Considerations

Lifting & Placing

Assembly

Dust Collection

Power Connection

Test Run

SECTION 4: OPERATIONS

Operation Overview

Riving Knife

Blade Requirements

Blade Selection

Rip Cutting

Crosscutting

Miter Cutting

Dado Cutting

Rabbet Cutting

Resawing

Featherboards

Push Sticks

Push Blocks

SECTION 6: ACCESSORIES

SECTION 7: MAINTENANCE

Schedule

Lubrication

SECTION 8: SERVICE

Troubleshooting

Belt Service

Blade Tilt Calibration

SECTION 9: WIRING

Wiring Safety Instructions

Wiring Diagram 220V

Wiring Diagram 440V

Electrical Components

SECTION 10: PARTS

Body

Main Tables

Blade Enclosure

Main Motor

Main Blade Arbor & Dust Hood

Scoring Blade Arbor & Handwheel

Crosscut Table

Crosscut Fence

Crosscut Swing-Arm

Rip Fence

Sliding Table

Sliding Table Accessories

Labels & Cosmetics