Grizzly G0816 User guide

MODEL G0816
HEAVY-DUTY BEAD ROLLER
OWNER'S MANUAL
(For models manufactured since 10/15)
COPYRIGHT © AUGUST, 2016 BY GRIZZLY INDUSTRIAL, INC.
WARNING : NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#WK18084 PRINTED IN CHINA
This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators.
Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.
The owner of this machine/tool is solely responsible for its safe use. This responsibility includes but is not limited to proper installation in a safe environment, personnel training and usage authorization, proper inspection and maintenance, manual availability and compre­hension, application of safety devices, cutting/sanding/grinding tool integrity, and the usage of personal protective equipment.
The manufacturer will not be held liable for injury or property damage from negligence, improper training, machine modifications or misuse.
Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
Lead from lead-based paints.
Crystalline silica from bricks, cement and other masonry products.
Arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: Work in a well ventilated area, and work with approved safety equip­ment, such as those dust masks that are specially designed to filter out microscopic particles.
Table of Contents
INTRODUCTION ............................................................................................................................... 2
Contact Info ................................................................................................................................ 2
Manual Accuracy ........................................................................................................................ 2
Identification ............................................................................................................................... 3
Controls & Components ............................................................................................................. 4
Machine Data Sheet ................................................................................................................... 6
SECTION 1: SAFETY ....................................................................................................................... 8
Safety Instructions for Machinery ............................................................................................... 8
Additional Safety for Bead Rollers ........................................................................................... 10
SECTION 2: POWER SUPPLY ...................................................................................................... 11
SECTION 3: SETUP ....................................................................................................................... 13
Needed for Setup ..................................................................................................................... 13
Unpacking ................................................................................................................................ 13
Inventory ................................................................................................................................... 14
Cleanup .................................................................................................................................... 15
Site Considerations .................................................................................................................. 16
Lifting & Placing ....................................................................................................................... 17
Anchoring to Floor .................................................................................................................... 17
Power Connection .................................................................................................................... 18
Verify Lubrication...................................................................................................................... 18
Test Run ................................................................................................................................... 18
SECTION 4: OPERATIONS ........................................................................................................... 19
Operation Overview.................................................................................................................. 19
Aligning Mandrels ..................................................................................................................... 20
Adjusting Fence Position .......................................................................................................... 20
Rolling Beads ........................................................................................................................... 22
Changing Mandrels .................................................................................................................. 26
SECTION 5: ACCESSORIES ......................................................................................................... 27
SECTION 6: MAINTENANCE......................................................................................................... 28
Schedule .................................................................................................................................. 28
Cleaning & Protecting .............................................................................................................. 28
Lubrication ................................................................................................................................ 28
SECTION 7: SERVICE ................................................................................................................... 31
Troubleshooting ........................................................................................................................ 31
Adjusting Return Spring Tension ............................................................................................. 33
Removing/Installing Return Spring ........................................................................................... 33
SECTION 8: WIRING ...................................................................................................................... 35
Wiring Safety Instructions ........................................................................................................ 35
Electrical Panel Wiring Diagram ............................................................................................... 36
Power Indicator Wiring Diagram .............................................................................................. 38
Motor Wiring Diagram .............................................................................................................. 38
Foot Pedal Wiring Diagram ...................................................................................................... 38
SECTION 9: PARTS ....................................................................................................................... 39
Main .......................................................................................................................................... 39
Electrical Panel......................................................................................................................... 41
Labels ....................................................................................................................................... 42
WARRANTY & RETURNS ............................................................................................................. 45
We stand behind our machines! If you have ques­tions or need help, contact us with the information below. Before contacting, make sure you get the
serial number
machine ID label. This will help us help you faster.
We want your feedback on this manual. What did you like about it? Where could it be improved? Please take a few minutes to give us feedback.
Email: manuals@grizzly.com
We are proud to provide a high-quality owner’s manual with your new machine!
We
instruc­tions, specifications, drawings, and photographs in this manual. Sometimes we make mistakes, but our policy of continuous improvement also means that
you receive is
slightly different than shown in the manual
If you find this to be the case, and the difference between the manual and machine leaves you confused or unsure about something
check our
website for an updated version. W
current
manuals and
on our web-
site at
Alternatively, you can call our Technical Support for help. Before calling, make sure you write down the
from the machine ID label (see below). This information is required for us to provide proper tech support, and it helps us determine if updated documenta­tion is available for your machine.

INTRODUCTION

Contact Info

and manufacture date from the
Grizzly Technical Support
1815 W. Battlefield Springfield, MO 65807 Phone: (570) 546-9663
Email: techsupport@grizzly.com
Grizzly Documentation Manager
P.O. Box 2069
Bellingham, WA 98227-2069

Manual Accuracy

made every effort to be exact with the
sometimes the machine
.
,
e post
manual updates for free
www.grizzly.com.
Manufacture Date and Serial Number
Manufacture Date
Serial Number
-2-
Model G0816 (Mfd. Since 10/15)

Identification

To reduce your risk of serious injury, read this entire manual BEFORE
Become familiar with the names and locations of the controls and features shown below to better understand the instructions in this manual.
Upper Mandrel
Elevation Crank
Headstock
Upper Mandrel
Lower Mandrel
Fence
Fence Clamp
(1 of 2)
Lower Mandrel
Alignment Crank
Motor
Lower
Mandrel
Lock
Lever
Master Power
Switch
Model G0816 (Mfd. Since 10/15)
Electrical
Cabinet
Foot Pedals
using machine.
-3-
Controls &
To reduce your risk of serious injury, read this entire manual BEFORE
Components
C. Lifting Bars (1 of 2 shown). Connect lift-
ing straps/lifting equipment to lifting bars to move machine (refer to Lifting & Placing on
Page 17 for more information).
D. Lower Mandrel Alignment Crank. Adjusts
lateral alignment of lower mandrel to upper mandrel. Rotate clockwise to move lower mandrel toward headstock; rotate counter­clockwise to move it away from headstock.
using machine.
Refer to Figures 1–4 and the following descrip­tions to become familiar with the basic controls and components of this machine. Understanding these items and how they work will help you understand the rest of the manual and stay safe when operating this machine.
Headstock Controls
A
I
H
G
F E
Figure 1. Headstock controls.
B
C
D
E. Lower Mandrel Lock Lever. Tighten to lock
lower mandrel alignment adjustment; loosen to allow adjustment.
F. Fence Clamps (1 of 2 shown). Tighten to
lock fence in position. Loosen to allow fence adjustment.
G. Fence. Guides workpiece when rolling
straight beads parallel to a workpiece edge (see Adjusting Fence on Page 22 for more information).
H. Lower Mandrel. Rotates counterclockwise
against upper mandrel to shape workpiece as it advances through mandrels. Lower mandrel can be adjusted laterally to align with upper mandrel.
I. Upper Mandrel. Rotates clockwise against
lower mandrel to shape workpiece as it advances through mandrels. Upper mandrel is raised to remove/insert workpiece, and lowered against workpiece with moderate pressure during operations.
A. Upper Mandrel Elevation Crank. Rotate
clockwise to lower upper mandrel; rotate counterclockwise to raise it.
B. Spring Tension Knob. Adjusts upper man-
drel return spring tension. Rotate clockwise to increase tension; rotate counterclockwise to decrease tension (refer to Adjusting Return Spring Tension on Page 33 for more information).
Note: The spring tension knob is set at
the factory and does not require day-to­day adjustment. Only adjust if return spring stretches or is replaced.
-4-
Model G0816 (Mfd. Since 10/15)
Power Controls Headstock Lubrication Components
J
N
M
Figure 2. Power controls. Figure 3. Location of headstock oil fill plug and
J. Power Indicator. Illuminates when machine
is connected to power.
K. Overload Indicator. Illuminates when over-
load relay has tripped (see Wiring section, beginning on Page 35 for more information).
L. Master Power Switch: Toggles incom-
ing power ON or OFF. Vertical position (see Figure 2) toggles incoming power ON. Horizontal position toggles incoming power OFF.
K
L
O
P
sight glass.
O. Headstock Oil Fill Plug. Remove to add
headstock oil; re-install when finished (see Lubrication section, beginning on Page 28 for more information).
P. Headstock Oil Sight Glass. Displays amount
of oil in headstock. Oil level should appear approximately halfway in sight glass (see Lubrication section, beginning on Page 28 for more information).
M. Foot Control Pedals. When pressed, man-
drels rotate. Left pedal advances workpiece to the left; right pedal advances workpiece to the right. When released, mandrels stop rotating.
N. Electrical Cabinet. Provides access to elec-
trical panel and switch connections.
Q
Figure 4. Location of headstock oil drain plug.
Q. Headstock Oil Drain Plug. Remove to drain
headstock oil; re-install when finished (see Lubrication section, beginning on Page 28 for more information).
Model G0816 (Mfd. Since 10/15)
-5-

Machine Data Sheet

MODEL G0816
HEAVY-DUTY BEAD ROLLER
Product Dimensions:
Weight ........................................................................................................................................................................... 410 lbs.
Width (side-to-side) x Depth (front-to-back) x Height .................................................................................22-1/2 x 34 x 44 in.
Foot Print (Length/Width) .....................................................................................................................................18 x 22-1/2 in.
Shipping Dimensions:
Type ........................................................................................................................................................................ Wood Crate
Weight ............................................................................................................................................................................ 455 lbs.
Length/Width/Height ...........................................................................................................................................40 x 23 x 53 in.
Must Ship Upright .................................................................................................................................................................Yes
Electrical:
Power Requirement ........................................................................................................................ 220V, Single-Phase, 60 Hz
Full-Load Current Rating ........................................................................................................................................................ 5A
Minimum Circuit Size ........................................................................................................................................................... 15A
Connection Type ..................................................................................................................................................... Cord & Plug
Power Cord Included ............................................................................................................................................................Yes
Recommended Power Cord Gauge .............................................................................................................................. 14 AWG
Plug Included .........................................................................................................................................................................No
Recommended Plug Type ...................................................................................................................................................6-15
Switch Type ...................................................................................................................................ON/OFF Switch, Foot Pedal
Motor:
Main
Type ................................................................................................................................ TEFC Capacitor-Start Induction
Horsepower ...............................................................................................................................................................1 HP
Voltage ..................................................................................................................................................................... 220V
Phase .......................................................................................................................................................... Single-Phase
Amps ............................................................................................................................................................................ 5A
Speed ...............................................................................................................................................................1650 RPM
Power Transfer ................................................................................................................................................ Gear Drive
Bearings ...................................................................................................................Shielded & Permanently Lubricated
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Model G0816 (Mfd. Since 10/15)
Main Specifications:
Operation Information
Maximum Thickness (Mild Steel) ......................................................................................................................14 Gauge
Maximum Thickness (Aluminum) ......................................................................................................................12 Gauge
Throat Depth ......................................................................................................................................................11-1/2 in.
Adjustable Depth Stop .................................................................................................................................................Yes
Shaft Diameter .......................................................................................................................................................30 mm
Construction
Roll ............................................................................................................................................................................Steel
Body ..........................................................................................................................................................................Steel
Stand .........................................................................................................................................................................Steel
Paint/Finish ......................................................................................................................................................... Urethane
Fluid Capacity
Gearbox Capacity ....................................................................................................................................................0.6 qt.
Gearbox Fluid Type .................................................................................... ISO 68 (eg. Grizzly T23962, Mobil Vactra 2)
Other Specifications:
Country of Origin ............................................................................................................................................................... China
Warranty ........................................................................................................................................................................... 1 Year
Approximate Assembly & Setup Time ...................................................................................................................... 30 Minutes
Serial Number Location ................................................................................................................................................ ID Label
ISO 9001 Factory ................................................................................................................................................................... No
CSA Certified .........................................................................................................................................................................No
Features:
Hands-Free Operation with Movable Foot Switch Adjustable Throat Depth Heavy-Duty Steel Body and Stand
1
11
2" Throat Capacity for Workpieces up to 23" Wide 14-Gauge Mild Steel Capacity 12-Gauge Aluminum Capacity One-Hand Mandrel Height Adjustment Ball Oiler Lubrication Oil Level Sight Glass 1-Year Warranty Bronze Bushings for Moving Components
Accessories:
Special Wrench for Removing Tooling Keys for Electrical Cabinet Lock
1
2" Bead Mandrel Set
Model G0816 (Mfd. Since 10/15)
-7-

SECTION 1: SAFETY

For Your Own Safety, Read Instruction
Manual Before Operating This Machine
The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words intended to convey the level of impor­tance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures. Always use common sense and good judgment.
Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury. It may also be used to alert against unsafe practices.
This symbol is used to alert the user to useful information about
NOTICE
proper operation of the machine.

Safety Instructions for Machinery

OWNER’S MANUAL. Read and understand this
owner’s manual BEFORE using machine.
TRAINED OPERATORS ONLY. Untrained oper­ators have a higher risk of being hurt or killed. Only allow trained/supervised people to use this machine. When machine is not being used, dis­connect power, remove switch keys, or lock-out machine to prevent unauthorized use—especially around children. Make workshop kid proof!
DANGEROUS ENVIRONMENTS. Do not use machinery in areas that are wet, cluttered, or have poor lighting. Operating machinery in these areas greatly increases the risk of accidents and injury.
MENTAL ALERTNESS REQUIRED. Full mental alertness is required for safe operation of machin­ery. Never operate under the influence of drugs or alcohol, when tired, or when distracted.
ELECTRICAL EQUIPMENT INJURY RISKS. You can be shocked, burned, or killed by touching live electrical components or improperly grounded machinery. To reduce this risk, only allow qualified service personnel to do electrical installation or repair work, and always disconnect power before accessing or exposing electrical equipment.
DISCONNECT POWER FIRST. nect machine from power supply BEFORE making adjustments, changing tooling, or servicing machine. This prevents an injury risk from unintended startup or contact with live electrical components.
EYE PROTECTION. Always wear ANSI-approved safety glasses or a face shield when operating or observing machinery to reduce the risk of eye injury or blindness from flying particles. Everyday eyeglasses are NOT approved safety glasses.
Always discon-
-8-
Model G0816 (Mfd. Since 10/15)
WEARING PROPER APPAREL. Do not wear clothing, apparel or jewelry that can become entangled in moving parts. Always tie back or cover long hair. Wear non-slip footwear to reduce risk of slipping and losing control or accidentally contacting cutting tool or moving parts.
HAZARDOUS DUST. Dust created by machinery operations may cause cancer, birth defects, or long-term respiratory damage. Be aware of dust hazards associated with each workpiece mate­rial. Always wear a NIOSH-approved respirator to reduce your risk.
HEARING PROTECTION. Always wear hear­ing protection when operating or observing loud machinery. Extended exposure to this noise without hearing protection can cause permanent hearing loss.
REMOVE ADJUSTING TOOLS. Tools left on machinery can become dangerous projectiles upon startup. Never leave chuck keys, wrenches, or any other tools on machine. Always verify removal before starting!
USE CORRECT TOOL FOR THE JOB. Only use this tool for its intended purpose—do not force it or an attachment to do a job for which it was not designed. Never make unapproved modifica­tions—modifying tool or using it differently than intended may result in malfunction or mechanical failure that can lead to personal injury or death!
AWKWARD POSITIONS. Keep proper footing and balance at all times when operating machine. Do not overreach! Avoid awkward hand positions that make workpiece control difficult or increase the risk of accidental injury.
CHILDREN & BYSTANDERS. Keep children and bystanders at a safe distance from the work area. Stop using machine if they become a distraction.
GUARDS & COVERS. Guards and covers reduce accidental contact with moving parts or flying debris. Make sure they are properly installed, undamaged, and working correctly BEFORE operating machine.
FORCING MACHINERY. Do not force machine. It will do the job safer and better at the rate for which it was designed.
NEVER STAND ON MACHINE. Serious injury may occur if machine is tipped or if the cutting tool is unintentionally contacted.
STABLE MACHINE. Unexpected movement dur­ing operation greatly increases risk of injury or loss of control. Before starting, verify machine is stable and mobile base (if used) is locked.
USE RECOMMENDED ACCESSORIES. Consult this owner’s manual or the manufacturer for rec­ommended accessories. Using improper acces­sories will increase the risk of serious injury.
UNATTENDED OPERATION. To reduce the risk of accidental injury, turn machine OFF and ensure all moving parts completely stop before walking away. Never leave machine running while unattended.
MAINTAIN WITH CARE. Follow all maintenance instructions and lubrication schedules to keep machine in good working condition. A machine that is improperly maintained could malfunction, leading to serious personal injury or death.
DAMAGED PARTS. Regularly inspect machine for damaged, loose, or mis-adjusted parts—or any condition that could affect safe operation. Immediately repair/replace BEFORE operating machine. For your own safety, DO NOT operate machine with damaged parts!
MAINTAIN POWER CORDS. When disconnect­ing cord-connected machines from power, grab and pull the plug—NOT the cord. Pulling the cord may damage the wires inside. Do not handle cord/plug with wet hands. Avoid cord damage by keeping it away from heated surfaces, high traffic areas, harsh chemicals, and wet/damp locations.
EXPERIENCING DIFFICULTIES. If at any time you experience difficulties performing the intend­ed operation, stop using the machine! Contact our Technical Support at (570) 546-9663.
Model G0816 (Mfd. Since 10/15)
-9-

Additional Safety for Bead Rollers

Serious injury or death can occur from fingers, clothing, jewelry, or hair becoming entangled/ crushed in rotating or moving parts. To minimize risk of injury, anyone operating this machine MUST completely heed hazards and warnings below.
AVOIDING ENTANGLEMENT. Becoming entan-
gled in moving parts of this machine can cause pinching and crushing injuries. To avoid these hazards, DO NOT wear loose clothing or jewelry, and tie back long hair.
HAND PLACEMENT. Holding workpiece too close to rollers during operation increases risk of pinching and crushing injuries. To reduce your risk, NEVER place hands and fingers near rollers during operation.
FOOT PROTECTION. Heavy workpieces acci­dentally falling off of rollers during operation can crush operator’s feet. To reduce your risk, wear steel-toed boots when using machine.
FEEDING WORKPIECE. Forcefully jamming workpiece through rollers could cause hands or fingers to slip and get caught in moving parts, causing pinching and crushing injuries. Only advance workpiece using foot pedals. DO NOT use hands to force workpiece through rollers.
-10 -
Model G0816 (Mfd. Since 10/15)

SECTION 2: POWER SUPPLY

Before installing the machine, consider the avail­ability and proximity of the required power supply circuit. If an existing circuit does not meet the requirements for this machine, a new circuit must be installed. To minimize the risk of electrocution, fire, or equipment damage, installation work and electrical wiring must be done by an electrician or qualified service personnel in accordance with all applicable codes and standards.
Electrocution, fire, or equipment damage may occur if machine is not correctly grounded and connected to the power
The full-load current rating is the amperage a machine draws at 100% of the rated output power. On machines with multiple motors, this is the amperage drawn by the largest motor or sum of all motors and electrical devices that might operate at one time during normal operations.
The full-load current is not the maximum amount of amps that the machine will draw. If the machine is overloaded, it will draw additional amps beyond the full-load rating.
If the machine is overloaded for a sufficient length of time, damage, overheating, or fire may result— especially if connected to an undersized circuit. To reduce the risk of these hazards, avoid over­loading the machine during operation and make sure it is connected to a power supply circuit that meets the specified circuit requirements.
This machine is prewired to operate on a power supply circuit that has a verified ground and meets the following requirements:
For your own safety and protection of
Note: Circuit requirements in this manual apply to
a dedicated circuit—where only one machine will be running on the circuit at a time. If machine will be connected to a shared circuit where multiple machines may be running at the same time, con­sult an electrician or qualified service personnel to ensure circuit is properly sized for safe operation.
A power supply circuit includes all electrical equipment between the breaker box or fuse panel in the building and the machine. The power sup­ply circuit used for this machine must be sized to safely handle the full-load current drawn from the machine for an extended period of time. (If this machine is connected to a circuit protected by fuses, use a time delay fuse marked D.)
Availability
supply.
Full-Load Current Rating
Circuit Requirements for 220V
Nominal Voltage .........208V, 2 20V, 23 0V, 240V
Cycle ..........................................................60 Hz
Phase ........................................... Single-Phase
Power Supply Circuit ......................... 15 Amps
Plug/Receptacle ............................. NEMA 6-15
Cord ........“ S ”-Type, 3-Wire, 14 AWG, 300 VAC
Full-Load Current Rating at 220V ....... 5 Amps
Model G0816 (Mfd. Since 10/15)
property, consult an electrician if you are unsure about wiring practices or electrical codes in your area.
-11-
We do not recommend using an extension cord with this machine. cord, only use it if absolutely necessary and only on a temporary basis.
Extension cords cause voltage drop, which can damage electrical components and shorten motor life. Voltage drop increases as the extension cord size gets longer and the gauge size gets smaller (higher gauge numbers indicate smaller sizes).
Any extension cord used with this machine must be in good condition and contain a ground wire and matching plug/receptacle. Additionally, it must meet the following size requirements:
Improper connection of the equipment-grounding wire can result in a risk of electric shock. The wire with green insulation (with or without yellow stripes) is the equipment-grounding wire. If repair or replacement of the power cord or plug is nec­essary, do not connect the equipment-grounding wire to a live (current carrying) terminal.
Check with a qualified electrician or service per­sonnel if you do not understand these grounding requirements, or if you are in doubt about whether the tool is properly grounded. If you ever notice that a cord or plug is damaged or worn, discon­nect it from power, and immediately replace it with a new one.
Grounding Instructions
This machine MUST be grounded. In the event of certain malfunctions or breakdowns, grounding reduces the risk of electric shock by providing a path of least resistance for electric current.
The power cord and plug specified under “Circuit Requirements for 220V” has an equipment-grounding wire and a ground­ing prong. The plug must only be inserted into a matching receptacle (outlet) that is properly installed and grounded in accordance with all local codes and ordinances (see figure below).
No adapter should be used with plug. If
on the previous page
GROUNDED
6-15 RECEPTACLE
Current Carrying Prongs
6-15 PLUG
Serious injury could occur if you connect machine to power before completing setup process. DO NOT connect to power until instructed later in this manual.
Grounding Prong
Figure 5. Typical 6-15 plug and receptacle.
Serious injury could occur if you connect machine to power before completing setup process. DO NOT connect to power until instructed later in this manual.
plug does not fit available receptacle, or if machine must be reconnected for use on a different type of circuit, reconnection must be performed by an electrician or qualified service personnel, and it must comply with all local codes and ordinances.
-12-
Extension Cords
If you must use an extension
Minimum Gauge Size ...........................14 AWG
Maximum Length (Shorter is Better).......50 ft.
Model G0816 (Mfd. Since 10/15)

SECTION 3: SETUP

This machine was carefully packaged for safe transport. When unpacking, separate all enclosed items from packaging materials and inspect them for shipping damage.
,
please
IMPORTANT:
you are completely satisfied with the machine and have resolved any issues between Grizzly or the shipping agent. You MUST have the original pack-
aging to file a freight claim. It is also extremely helpful if you need to return your machine later.
Keep children and pets away from plastic bags or packing materials shipped with this
get help from other people
The following items are needed, but not included, for the setup/assembly of this machine.

Needed for Setup

This machine presents serious injury hazards to untrained users. Read through this entire manu­al to become familiar with the controls and opera­tions before starting the machine!
Wear safety glasses during the entire setup process!
Description Qty
Safety Glasses (for each person) ............... 1
Solvent/Cleaner .......................................... 1
Shop Rags .................................................. 1
Lifting Strap (Rated for at least 600 lbs.).... 1
Lifting Equipment
(Rated for at least 600 lbs.) ........................ 1
Another Person .......................................... 1

Unpacking

HEAV Y L IFT! Straining or crushing injury may occur from improperly lifting machine or some of its parts. To reduce this risk,
and use a forklift (or other lifting equipment) rated for weight of this machine.
If items are damaged
call us immediately at (570) 546-9663.
Save all packaging materials until
SUFFOCATION HAZARD!
machine. Discard immediately.
Model G0816 (Mfd. Since 10/15)
-13-

Inventory

The following is a list of items shipped with your machine. Before beginning setup, lay these items out and inventory them.
If any non-proprietary parts are missing (e.g. a nut or a washer), we will gladly replace them; or for the sake of expediency, replacements can be obtained at your local hardware store.
NOTICE
If you cannot find an item on this list, care­fully check around/inside the machine and packaging materials. Often, these items get lost in packaging materials while unpack­ing or they are pre-installed at the factory.
Box 1 (Figures 6–7) Qty
A. Assembled Machine ................................... 1
B. Retainer Nut Spanner Wrench ................... 1
A
Figure 6. Model G0816.
B
Figure 7. Retainer nut spanner wrench.
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Model G0816 (Mfd. Since 10/15)
The unpainted surfaces of your machine are coated with a heavy-duty rust preventative that prevents corrosion during shipment and storage. This rust preventative works extremely well, but it will take a little time to clean.
Be patient and do a thorough job cleaning your machine. The time you spend doing this now will give you a better appreciation for the proper care of your machine's unpainted surfaces.
There are many ways to remove this rust preven­tative, but the following steps work well in a wide variety of situations. Always follow the manufac­turer’s instructions with any cleaning product you use and make sure you work in a well-ventilated area to minimize exposure to toxic fumes.
Before cleaning, gather the following:
Disposable rags
Cleaner/degreaser (WD•40 works well)
Safety glasses & disposable gloves
Plastic paint scraper (optional)
Basic steps for removing rust preventative:
1.
2.
3.
4.
Many cleaning solvents
work in a well-ventilated
Avoid chlorine-based solvents, such as

Cleanup

Gasoline and petroleum products have low flash points and can explode or cause fire if used to clean machinery. Avoi d using these products to clean machinery.
Put on safety glasses.
Coat the rust preventative with a liberal
amount of cleaner/degreaser, then let it soak for 5–10 minutes.
Wipe off the surfaces. If your cleaner/degreas-
er is effective, the rust preventative will wipe off easily. If you have a plastic paint scraper, scrape off as much as you can first, then wipe off the rest with the rag.
Repeat Steps 2–3 as necessary until clean,
then coat all unpainted surfaces with a quality metal protectant to prevent rust.
are toxic if inhaled. Only
area.
NOTICE
acetone or brake parts cleaner, that may damage painted surfaces.
T23692—Orange Power Degreaser
A great product for removing the waxy ship­ping grease from the non-painted parts of the machine during clean up.
Figure 8. T23692 Orange Power Degreaser.
Model G0816 (Mfd. Since 10/15)
-15-

Site Considerations

Weight Load
Refer to the of your machine. Make sure that the surface upon which the machine is placed will bear the weight of the machine, additional equipment that may be installed on the machine, and the heaviest work­piece that will be used. Additionally, consider the weight of the operator and any dynamic loading that may occur when operating the machine.
Space Allocation
Consider the largest size of workpiece that will be processed through this machine and provide enough space around the machine for adequate operator material handling or the installation of auxiliary equipment. With permanent installations, leave enough space around the machine to open or remove doors/covers as required by the main­tenance and service described in this manual.
See below for required space allocation.
Physical Environment
Extreme conditions for this type of machinery are
Place this machine near an existing power source.
other hazards. Make sure to leave enough space
Shadows, glare, or strobe effects that may distract or impede the operator must be eliminated.
Machine Data Sheet for the weight
Children or untrained people may be seriously injured by this machine. Only install in an access restricted location.
The physical environment where the machine is operated is important for safe operation and lon­gevity of machine components. For best results, operate this machine in a dry environment that is free from excessive moisture, hazardous chemi­cals, airborne abrasives, or extreme conditions.
generally those where the ambient temperature range exceeds 41°–104°F; the relative humidity range exceeds 20%–95% (non-condensing); or the environment is subject to vibration, shocks, or bumps.
Electrical Installation
Make sure all power cords are protected from traffic, material handling, moisture, chemicals, or
around machine to disconnect power supply or apply a lockout/tagout device, if required.
Lighting
Lighting around the machine must be adequate enough that operations can be performed safely.
= Electrical Connection
-16 -
Keep
Workpiece Loading Area Unobstructed
22½"
Figure 9. Minimum working clearances.
34"
Model G0816 (Mfd. Since 10/15)

Lifting & Placing

get help from other people
Anchoring machinery to the floor prevents tipping or shifting and reduces vibration that may occur during operation, resulting in a machine that runs slightly quieter and feels more solid.
If the machine will be installed in a commercial or workplace setting, or if it is permanently connect­ed (hardwired) to the power supply, local codes may require that it be anchored to the floor.
If not required by any local codes, fastening the machine to the floor is an optional step. If you choose not to do this with your machine, we rec­ommend placing it on machine mounts, as these provide an easy method for leveling and they have vibration-absorbing pads.
Lag shield anchors with lag screws (see below) are a popular way to anchor machinery to a con­crete floor, because the anchors sit flush with the floor surface, making it easy to unbolt and move the machine later, if needed. However, anytime local codes apply, you MUST follow the anchoring methodology specified by the code.

Anchoring to Floor

HEAV Y L IFT! Straining or crushing injury may occur from improperly lifting machine or some of its parts. To reduce this risk,
and use a forklift (or other lifting equipment) rated for weight of this machine.
To lift and place the machine, wrap a lifting strap rated for at least 600 lbs. around lifting bars, as shown in Figure 10, unbolt machine from pallet, then use a forklift to lift the machine off of the pal­let and onto a suitable location.
Number of Mounting Holes ............................ 4
Diameter of Mounting Hardware .................
1
2"
Anchoring to Concrete Floors
Figure 10. Using forklift and lifting straps to lift
and place machine.
Model G0816 (Mfd. Since 10/15)
Lag Screw
Flat Washer
Machine Base
Concrete
Figure 11. Popular method for anchoring
machinery to a concrete floor.
Lag Shield Anchor
Drilled Hole
-17-
Once assembly is complete, test run the machine to ensure it is properly connected to power and safety components are functioning correctly.
If you find an unusual problem during the test run, immediately stop the machine, disconnect it from power, and fix the problem BEFORE operating the machine again. The
table in the
SERVICE section of this manual can help.
DO NOT start machine until all preceding setup instructions have been performed. Operating an improperly set up machine
Serious injury or death can result from

Power Connection

Before the machine can be connected to the power source, an electrical circuit and connec­tion device must be prepared per the POWER SUPPLY section in this manual, and all previ­ous setup instructions in this manual must be complete to ensure that the machine has been assembled and installed properly.
Always make sure the master power switch on the machine is turned OFF before connecting power.
Power Connection
Install a NEMA 6-15 plug on end of power cord per manufacturer's instructions, then Insert power cord plug into a matching power supply recep­tacle. The machine is now connected to the power source.
If you need to disconnect the machine from power later, pull the plug completely out of the receptacle.

Test Run

Troubleshooting
using this machine BEFORE understanding its controls and related safety information. DO NOT operate, or allow others to operate, machine until the information is understood.

Verify Lubrication

GEARBOX M UST
BE FIL LED WITH OIL!
OIL MAY NOT BE
SHIPPED WITH MACHINE!
Refer to Lubrication Section
for Correct Oil Type.
This machine was shipped from the factory with oil in it, but the headstock oil reservoir level must be verified before the machine can be operated for the first time. Refer to the Lubrication sec­tion, beginning on Page 28, for details on how to check oil.
Damage caused by running the bead roller without oil in the reservoir will not be covered under warranty.
-18-
may result in malfunction or unexpect­ed results that can lead to serious injury, death, or machine/property damage.
To test run machine:
1. Clear all setup tools away from machine.
2. Connect machine to power. Power indicator (see Page 5) should illuminate.
3. Rotate master power switch to ON position.
4. Press left control pedal to start motor. Verify
motor starts up and runs smoothly without any unusual problems or noises.
5. Confirm upper mandrel rotates clockwise and lower mandrel rotates counterclockwise, then release foot pedal to stop motor.
6. Repeat Step 4–5 with right control pedal. Confirm mandrels rotate in opposite direc­tion, then turn master power switch OFF.
Congratulations! The Test Run is complete.
Model G0816 (Mfd. Since 10/15)

SECTION 4: OPERATIONS

The purpose of this overview is to provide the nov­ice machine operator with a basic understanding of how the machine is used during operation, so the
discussed later
in this manual
Due to the generic nature of this overview, it is not intended to be an instructional guide. To learn more about specific operations, read this entire manual and rienced research outside of this manual by reading "how­to" books, trade magazines, or websites.
To reduce your risk of serious injury, read this entire manual BEFORE
Eye injury hazard! Always wear safety glasses when

Operation Overview

To complete a typical operation, the operator does the following:
1. Examines workpiece to make sure it is suit-
able for bead rolling.
machine controls/components
are easier to understand.
seek additional training from expe-
machine operators, and do additional
using machine.
2. Installs appropriate mandrel set for operation.
3. Properly adjusts mandrels and fence for
operation.
4. Connects machine to power and turns master power switch to ON position.
5. Puts on required safety glasses and heavy leather gloves.
6. Places workpiece on lower mandrel, then lowers upper mandrel against workpiece with moderate pressure.
7. Uses foot pedal control to feed workpiece through mandrels, then releases foot pedal to stop motor.
8. Removes workpiece, inspects bead, and if necessary, repeats Steps 5–6 until desired bead radius or profile is achieved.
using this machine.
Laceration hazard! Always wear heavy leather gloves when handling sheet metal.
Model G0816 (Mfd. Since 10/15)
9. Turns master power switch to OFF position and disconnects machine from power.
If you are not experienced with this type of machine, WE STRONGLY RECOMMEND that you seek additional training outside of this manual. Read books/magazines or get formal training before beginning any proj­ects. Regardless of the content in this sec­tion, Grizzly Industrial will not be held liable for accidents caused by lack of training.
-19 -

Aligning Mandrels

Before operations, and whenever you change mandrel sets, always make sure the mandrels are aligned (see Figure 12) to ensure properly formed beads.
Mandrels Misaligned Mandrels Aligned
Figure 12. Examples of mandrel misalignment
and alignment.
To align the mandrels, lower the upper mandrel until it almost touches the lower mandrel. Loosen the lower mandrel lock lever (see Figure 13), rotate the lower mandrel alignment crank until the lower mandrel aligns with the upper mandrel, then tighten the lock lever.
Adjusting Fence
Position
The fence guides the workpiece in a straight line at a set distance from the mandrels to create straight, consistent beads that are parallel with an edge of the workpiece.
The fence can be mounted in two positions (see Figures 14 15).
Forward Position (see Figure 14): Use for
beads closer to the workpiece edge. The fence adjusts from 0"–4" from the mandrels.
Rear Position (see Figure 15): Use for
beads farther away from the workpiece edge. The fence adjusts from 5 mandrels.
Note: The fence can be removed altogether for rolling curved or straight, non-parallel beads (refer to Rolling Curved or Straight Beads Not Parallel With Edge of Workpiece on Page 24).
Fence Clamp Block (1 of 2)
in Forward
Position
1
2"–101⁄4" from the
To move the lower mandrel toward the head­stock, rotate the crank clockwise.
To move the lower mandrel away from the headstock, rotate the crank counterclockwise.
Mandrels
Almost
Touching
Figure 13. Location of mandrel alignment
components.
-20-
Lower Mandrel
Alignment Crank
Lower Mandrel
Lock Lever
Fence
Faceplate
Figure 14. Fence installed in forward position.
Fence Clamp Block (1 of 2)
in Rear Position
Fence Base
(Faceplate Removed)
Figure 15. Fence installed in rear position.
Model G0816 (Mfd. Since 10/15)
Fence
Base
Changing Fence Mounting Position
This machine comes with the fence mounted in the forward position. To use the rear position, you must partially disassemble and remove the fence, move the mounting blocks, then re-assemble and install the fence in the new position (see Figures
14–15 on Page 20).
Tools Needed Qty
Hex Wrenches 6, 10mm ..............................1 Ea.
Retainer Nut Spanner Wrench .......................... 1
5. Slide fence base out of clamp blocks (see Figure 17).
To mount fence in rear position:
1. DISCONNECT MACHINE FROM POWER!
2. Use retainer nut spanner wrench to remove
lower retainer nut, then remove lower man­drel (see Figure 16).
3. Remove faceplate from fence base (see Figure 16).
4. Remove two clamp bolts (see Figure 16)
from clamp blocks (one on each side of machine).
Upper
Retainer Nut
(For Reference)
Clamp Bolt
(1 of 2)
Clamp Block
(1 of 2)
Figure 17. Fence base removed from clamp
blocks.
6. Install clamp blocks in rear position (see Figure 18).
7. Install clamp bolts (see Figure 18).
8. Install fence base without faceplate (see Figure 18) and adjust as needed (see Adjusting Fence on Page 22).
Note: In the rear position the faceplate is not
used; instead, the fence base functions as the faceplate.
9. Re-install lower mandrel.
Fence
Base
Clamp Bolts
(1 of 2)
Lower
Retainer Nut
& Mandrel
Removed
Figure 16. Location of clamp bolts; lower
retainer nut, mandrel, and faceplate removed.
Model G0816 (Mfd. Since 10/15)
Faceplate Removed
From Fence Base
Clamp Block
(1 of 2)
Figure 18. Fence mounted in rear position.
Note: To mount the fence in the forward position,
remove the fence and clamp blocks, then install the clamp blocks in the forward position. Re-install the faceplate on the fence base and install the fence in the forward position. Re-install the lower
mandrel.
-21-
Adjusting Fence
The fence adjusts from 0"–4" from the mandrels in the forward position, and from 5 rear position (refer to Adjusting Fence Position, beginning on Page 20 for more information).
To adjust the fence, loosen the clamp bolts, move the faceplate (forward position) or base (rear position) toward or away from the mandrels as needed, then retighten the clamp bolts (see Figures 19 20).
Faceplate
Adjusts
Toward and
Away From
Mandrels
Figure 19. Fence adjustment components
(forward position).
Fence Base
Adjusts
Toward and
Away From
Mandrels
1
2 "–101⁄4" in the
Clamp Bolts
(1 of 2)
Clamp Bolts
(1 of 2)

Rolling Beads

The Model G0816 can be used to create grooves of various shapes in sheet metal panels. The operator places a workpiece between the upper and lower mandrels, lowers the upper man­drel down, exerting moderate pressure on the workpiece, then feeds the workpiece through the mandrels.
If necessary, the operator repeats the process, feeding the workpiece in the opposite direction, and exerting incrementally greater force with the upper mandrel during each pass until the desired bead radius or profile is achieved.
To roll straight beads that are parallel with one
edge of the workpiece, use the fence.
To roll curved beads or straight beads that are
not parallel with an edge of the workpiece, remove the fence.
Rolling Straight Beads Parallel with Edge of Workpiece
1. DISCONNECT MACHINE FROM POWER!
2. Align mandrels and adjust fence position
according to needs of operation (refer to
Adjusting Fence Position beginning on Page 20).
Figure 20. Fence adjustment components (rear
position).
-22-
3. Raise upper mandrel enough to fit workpiece between mandrels (see Figure 21).
Gap Between
Mandrels
for Loading
Workpiece
Figure 21. Upper mandrel raised in preparation
for loading workpiece.
Model G0816 (Mfd. Since 10/15)
4. Place workpiece on lower mandrel with edge against fence, then lower upper mandrel until it just touches workpiece (see Figure 22).
Upper Mandrel
Workpiece
Lowered onto
Workpiece
Fence
Figure 22. Workpiece placed on lower mandrel
in preparation for bead rolling.
5. Crank down upper mandrel an additional
1
2-turn , or enough to exert moderate pres-
sure on workpiece.
6. Using both hands to steady workpiece, press foot pedal to advance workpiece through man­drels and create bead (see Figures 2324). When you reach end of bead, release foot pedal to stop motor.
— To advance the workpiece to the left,
press the left foot pedal (see Figure 24).
— To advance the workpiece to the right,
press the right foot pedal (see Figure 24).
Bead
Note: The amount of force to use in Step 5 will
vary depending upon workpiece material and thickness. Use a test piece of the same mate­rial and thickness as your workpiece to get a feel for the pressure required.
Figure 23. Bead-rolling pass complete.
Left Foot Pedal
Right Foot Pedal
Figure 24. Using left foot pedal to advance
workpiece to the left.
7. If necessary, repeat Steps 5–6, feeding workpiece in opposite direction until you achieve desired results.
Model G0816 (Mfd. Since 10/15)
-23-
Rolling Curved or Straight Beads Not Parallel with Edge of Workpiece
To roll curved or straight beads not parallel with a workpiece edge, you must first remove the fence and clamp blocks. This will open up the throat (see Figure 25), allowing room to maneuver your workpiece.
Tools Needed Qty
Hex Wrenches 6, 10mm ..............................1 Ea.
Retainer Nut Spanner Wrench .......................... 1
To remove fence:
5. Remove clamp bolts from clamp blocks (one
on each side of machine), then remove fence assembly (see Figure 26).
Fence Clamp
Bolt Removed
(1 of 2)
1. DISCONNECT MACHINE FROM POWER!
2. Raise upper mandrel.
3. Use retainer nut spanner wrench to remove
lower retainer nut, then remove lower man­drel (see Figure 25).
4. Remove faceplate (see Figure 25).
Upper
Retainer Nut
(for Reference)
Lower
Retainer Nut
& Mandrel
Removed
Faceplate Removed
From Fence Base
Throat
Fence Clamp Block (1 of 2)
Figure 26. Fence assembly removed.
6. Remove fence clamp blocks and re-install lower mandrel (see Figure 27).
Figure 27. Machine set up for rolling curved or
straight, non-parallel beads.
Figure 25. Lower mandrel and fence faceplate
removed.
-24-
Model G0816 (Mfd. Since 10/15)
To roll curved or straight, non-parallel beads:
1. Mark path of desired bead on workpiece.
2. Align mandrels (see Page 20).
5. Using hands to steady and guide workpiece,
press foot pedal to advance workpiece through mandrels and create bead (see Figure 29). When you reach end of bead, release foot pedal to stop motor.
3. Place workpiece between mandrels, then lower upper mandrel until it just touches workpiece (see Figure 28).
Figure 28. Workpiece loaded for rolling curved
bead.
4. Crank upper mandrel down an additional
1
2-turn , or enough to exert moderate pres-
sure on workpiece.
— To advance the workpiece to the left,
press the left foot pedal.
— To advance the workpiece to the right,
press the right foot pedal.
Note: When rolling curved beads, you must
rotate the workpiece by hand as it advances through mandrels in order to create the curve. If necessary, have an assistant help with rotating the workpiece.
Note: The amount of force to use in Step 4
will vary depending upon workpiece material and thickness. Use a test piece of the same material and thickness as your workpiece to get a feel for the pressure required.
Figure 29. Rolling a curved bead.
6. If necessary, repeat Steps 4–5, feeding
workpiece in opposite direction until you achieve desired results.
Model G0816 (Mfd. Since 10/15)
-25-

Changing Mandrels

Replacement mandrel sets are available for vari­ous applications (see Accessories on Page 27 for more information). To change the mandrels, first use the included spanner wrench to remove the retainer nuts (see Figures 3031).
The upper retainer nut (see Figure 30) has
left-hand threads. Rotate it clockwise to loos­en and counterclockwise to tighten.
The lower retainer nut (see Figures 3031)
has right-hand threads. Rotate it counterclock­wise to loosen and clockwise to tighten.
Upper
Retainer Nut
Remove the existing mandrel set (see Figure 32), then install a new mandrel set and secure with retainer nuts.
Figure 32. Mandrels removed.
Mandrel Set
Lower
Retainer Nut
Figure 30. Location of retainer nuts and
mandrels.
Figure 31. Using included spanner wrench to
remove lower retainer nut.
-26-
Model G0816 (Mfd. Since 10/15)
ACCESSORIES
Installing unapproved accessories may
order online at www.grizzly.com or call 1-800-523-4777

SECTION 5: ACCESSORIES

cause machine to malfunction, resulting in serious personal injury or machine damage. To reduce this risk, only install accessories recommended for this machine by Grizzly.
NOTICE
Refer to our website or latest catalog for additional recommended accessories.
SB1365—Machine and Way Oil-ISO 68 T23964—Multi-Purpose NLGI#2 Grease T26685—Moly-D Machine Oil-ISO 32 G2545 —Silicone Lubricant
Mandrel Sets
T27610—Bead Forming Mandrel Set, 1⁄4" T27611—Bead Forming Mandrel Set, T27612—Bead Forming Mandrel Set, 3⁄8" T27613—Bead Forming Mandrel Set, T27614—Bead Forming Mandrel Set, 1" T27615—V-Groove Forming Mandrel Set T27616—Flanging Mandrel Set, T27617—Flanging Mandrel Set, T27618—Shear Mandrel Set
T27610
T27615
T27614
T27616
3
1
8" ⁄2"
5
16"
1
2"
SB1365
T23964 G2545
Figure 34. Recommended products for machine
lubrication.
H7616—Oil Can w/Plastic Nozzle
This high-pressure oil can is perfect for lubricating the ball oilers found on your machine. Each can holds 5 ounces of oil.
T26685
T27617
Figure 33. Grizzly mandrel sets for Model
G0816.
Model G0816 (Mfd. Since 10/15)
T27618
Figure 35. High-pressure oil can for ball oilers.
-27-

SECTION 6: MAINTENANCE

To reduce risk of shock or accidental startup, always disconnect machine from

Lubrication

Use the information in the charts below as a daily
power before adjustments, maintenance, or service.
guide for lubrication tasks. We recommend using SB1365 (ISO 68) or T26685 (ISO 32) lubricants (see Accessories on Page 27) for most of the lubrication tasks.

Schedule

For optimum performance from your machine, follow this maintenance schedule and refer to any specific instructions given in this section.
Daily Check
Loose mounting bolts.
Worn or damaged wires.
Check/adjust lubrication.
Any other unsafe condition.
Cleaning &
Protecting
Cleaning the Model G0816 is relatively easy. Wipe down all unpainted and machined surfaces daily to keep them rust free and in top condition. This includes any surface that is vulnerable to rust if left unprotected. Use ISO 68 machine oil or any other quality metal lubricant (see Page 27 for offerings from Grizzly) to prevent corrosion.
Lubrication Frequency
Lubrication Task Frequency
Headstock Daily
Ball Oilers Daily
Upper Mandrel Elevation Crank
Daily
Page Ref.
29
30
30
Lubrication Amount & Type
Lubrication Task Oil Type Amount
Headstock ISO 68
Ball Oilers ISO 32
Upper Mandrel Elevation Crank
Items Needed Qty
Wrench or Socket 12mm ................................... 1
1–2-Gallon Catch Pan ....................................... 1
Pump-Type Oil Can (see Page 27) ................... 1
Mineral Spirits .................................... As Needed
Small Brushes ................................................... 2
ISO 68
0.63 Qt.
1–2
Squirts
As
Needed
-28-
Model G0816 (Mfd. Since 10/15)
NOTICE
The recommended lubrication is based on light-to-medium usage. Keeping in mind that lubrication helps to protect the value and operation of the machine, these lubri­cation tasks may need to be performed more frequently than recommended here, depending on usage.
Failure to follow reasonable lubrication practices as instructed in this manual could lead to premature failure of machine com­ponents and will void the warranty.
Adding Oil
The oil fill plug is located on top of the headstock, as shown in Figure 37.
Headstock
Fill Plug
Headstock
Oil Type ................ SB1365 or ISO 68 Equivalent
Oil Amount ........................................ 0.63 Quarts
Check/Add Frequency ................................. Daily
Change ................. Every 1000 Operating Hours
The headstock gearing is lubricated by an oil bath that distributes the lubricant with the motion of the gears, much like an automotive manual transmission.
Note: Change the oil after the first 300 hours of use, then after every 1000 hours of use. The first oil change is done earlier than usual to remove any dust or particles that may remain in the gear­box after manufacturing.
Checking Oil Level
The headstock reservoir has the proper amount of oil when the oil level in the sight glass is approxi­mately halfway. The oil sight glass is located on the right side of the headstock, as shown in
Figure 36.
Figure 37. Location of headstock fill plug.
To change headstock oil:
1. DISCONNECT MACHINE FROM POWER!
2. Remove fill plug from top of headstock.
3. Place 1–2-gallon catch pan under headstock
drain plug (see Figure 38), then remove drain plug.
Headstock Drain Plug
Headstock
Oil Sight
Glass
Figure 36. Location of headstock oil sight glass.
Model G0816 (Mfd. Since 10/15)
Figure 38. Location of headstock drain plug.
4. When headstock reservoir is empty, re-install
drain plug and clean away any spilled oil.
5. Fill headstock reservoir until oil level is approximately halfway in sight glass, then re­install fill plug.
-29-
Ball Oilers
Oil Ty pe .... Grizzly T26685 or ISO 32 Equivalent
Oil Amount ......................................1 or 2 Squirts
Lubrication Frequency ................................. Daily
Upper Mandrel Elevation Crank
Oil Type ................ SB1365 or ISO 68 Equivalent
Oil Amount ......................................... As Needed
Lubrication Frequency ................................. Daily
This machine has 5 ball oilers that should be oiled on a daily basis before beginning operation. Refer to Figure 39 for their locations.
Ball Oilers
Proper lubrication of ball oilers is done with a pump-type oil can that has a plastic or rubber­ized cone tip. We do not recommend using metal needle or lance tips, as they can push the ball too far into the oiler, break the spring seat, and lodge the ball in the oil galley.
Lubricate the ball oilers before and after machine use, and more frequently under heavy use. When lubricating ball oilers, first clean the outside sur­face to remove any dust or grime. Push the rub­ber or plastic tip of the oil can nozzle against the ball oiler to create a hydraulic seal, then pump the oil can once or twice. If you see sludge and con­taminants coming out of the lubrication area, keep pumping the oil can until the oil runs clear. When finished, wipe away any excess oil.
Below is a list of the ball oilers and their loca­tions (see Figure 39):
A. Upper Mandrel Shaft (Front) B. Upper Headstock C. Lower Mandrel Shaft (Front) D. Upper Mandrel Shaft (Rear) E. Lower Mandrel Shaft (Rear)
B
A
D
Before lubricating the elevation crank, remove it (see Figure 40) and clean the threads with mineral spirits. A stiff brush works well to help clean out the threads.
Elevation
Crank
Figure 40. Upper mandrel elevation crank
removed for cleaning/lubrication.
Apply a thin coat of oil along the length of the threads. Use a stiff brush to make sure the oil is applied evenly and down into the threads. Re-install the elevation crank, and then rotate it up and down through its range of motion a few times to distribute the lubricant.
Note: In some environments, abrasive material can become caught by the lubricant and drawn into the threads. In this case, lubricate the elevation crank threads with a quality dry lubricant.
-30-
E
C
Figure 39. Locations of ball oilers.
Model G0816 (Mfd. Since 10/15)
Review the troubleshooting and procedures in this section if a problem develops with your machine. If you need replacement parts or additional help with a procedure, call our Technical Support.
gather the serial number and manufacture date of your machine before calling.

SECTION 7: SERVICE

Troubleshooting

Motor & Electrical
Symptom Possible Cause Possible Solution
Machine does not start or a breaker trips.
Machine stalls or is underpowered.
Machine has vibration or noisy operation.
1. Main power switch in OFF position/at fault.
2. Plug/receptacle at fault/wired wrong.
3. Incorrect power supply voltage/circuit size.
4. Power supply circuit breaker tripped or fuse blown.
5. Motor wires connected incorrectly.
6. Contactor not energized/has poor contacts.
7. Wiring open/has high resistance.
8. Foot pedal switch at fault.
9. Start capacitor at fault.
10. Centrifugal switch at fault.
11. Motor at fault.
1. Machine undersized for task.
2. Wrong workpiece material.
3. Motor overheated.
4. Motor wired incorrectly.
5. Contactor not energized/has poor contacts.
6. Plug/receptacle at fault.
7. Gearbox at fault.
8. Run capacitor at fault.
9. Centrifugal switch at fault.
10. Foot pedal switch at fault.
11. Motor bearings at fault.
1. Motor or component loose.
2. Motor fan rubbing on fan cover.
3. Motor mount loose/broken.
4. Machine incorrectly mounted on floor.
5. Mandrel(s) at fault/incorrectly installed.
6. Centrifugal switch at fault.
7. Motor bearings at fault.
1. Rotate switch to ON position. Replace.
2. Test for good contacts; correct the wiring.
3. Ensure correct power supply voltage/circuit size.
4. Ensure circuit is sized correctly and free of shorts. Reset circuit breaker or replace fuse.
5. Correct motor wiring connections.
6. Test all legs for power/replace.
7. Check/fix broken, disconnected, or corroded wires.
8. Test/replace switch.
9. Test/replace.
10. Adjust/replace centrifugal switch if available.
11. Test/repair/replace.
1. Reduce downward pressure of upper roller.
2. Use correct type/size of sheet metal stock.
3. Clean motor, let cool, and reduce workload.
4. Wire motor correctly.
5. Test all legs for power/replace.
6. Test for good contacts/correct wiring.
7. Replace broken or slipping gears.
8. Test/replace.
9. Adjust/replace centrifugal switch if available.
10. Test/replace switch.
11. Test by rotating shaft; rotational grinding/loose shaft requires bearing replacement.
1. Inspect/replace damaged bolts/nuts, and retighten with thread-locking fluid.
2. Fix/replace fan cover; replace loose/damaged fan.
3. Tighten/replace.
4. Tighten mounting bolts; relocate/shim machine.
5. Ensure mandrels are correctly installed, replace if necessary.
6. Adjust/replace centrifugal switch if available.
7. Test by rotating shaft; rotational grinding/loose shaft requires bearing replacement.
Note: Please
Model G0816 (Mfd. Since 10/15)
-31-
Machine Operation
Symptom Possible Cause Possible Solution
Workpiece deforms, kinks, or is crushed during operation.
Bead is not deep enough.
Bead is too deep. 1. Excessive rolling pressure. 1. Reduce downward pressure of upper mandrel.
Workpiece does not move when rollers rotate.
Upper mandrel does not raise when elevation crank is loosened.
1. Excessive rolling pressure.
2. Mandrels not properly aligned.
3. Mandrel(s) are damaged.
1. Not enough rolling pressure. 1. Increase downward pressure of upper mandrel.
1. Not enough rolling pressure.
2. Grease/oil on workpiece/mandrels, causing mandrels to slip against workpiece.
1. Upper mandrel return spring tension set too low.
2. Upper mandrel return spring worn/ disconnected.
1. Reduce downward pressure of upper mandrel.
2. Align mandrels (Page 20).
3. Replace mandrel(s)
1. Increase downward pressure of upper mandrel.
2. Thoroughly clean workpiece/mandrels to prevent slipping.
1. Increase return spring tension (Page 33).
2. Inspect/re-attach return spring; replace if necessary (Page 33).
-32-
Model G0816 (Mfd. Since 10/15)
Adjusting Return
Removing/Installing
Spring Tension
The return spring causes the upper mandrel to raise when the elevation crank is rotated coun­terclockwise. The return spring tension can be adjusted by rotating the spring tension knob (see Figure 41).
Elevation
Crank
Figure 41. Location of spring tension knob.
Return Spring Tension Knob
Return Spring
If the return spring requires replacement or re­installation, follow the instructions below to remove and install a new return spring.
Removing Return Spring
1. DISCONNECT MACHINE FROM POWER!
2. Manually lift upper mandrel all the way and
support it with a piece of foam or a wood block to prevent it from dropping during Step 3 (see Figure 42).
Foam Block
The return spring tension is set at the factory and should not need routine adjustment. However, if after prolonged use the upper mandrel fails to raise, the return spring may have become stretched, requiring a tension adjustment.
Tighten the return spring tension knob to increase spring tension. Do not overtighten.
Loosen the knob to decrease spring tension.

Important: Be careful when loosening the knob. Loosening it too much can cause the spring to become detached, making it extremely difficult to re-install. If this happens, refer to following section Removing/Installing Return Spring.

Figure 42. Upper mandrel supported with foam
block.
3. Loosen return spring tension knob all the way, and remove it from threaded pull rod (see Figure 43).
Tension Knob
Removed
Threaded
Pull Rod
Model G0816 (Mfd. Since 10/15)
Figure 43. Tension knob removed from threaded
pull rod.
-33-
4. Remove return spring with pull rod from upper mandrel shaft inside headstock, then remove pull rod from spring (see Figures
44–45).
Installing Return Spring
Tools Needed Qty
Needle-Nose Pliers ........................................... 1
Flashlight ........................................................... 1
Tension
Knob
Figure 44. Return spring components removed.
Upper Mandrel Shaft
Connection Point
Return
Spring
Pull
Rod
To install return spring:
1. Insert one end of spring into hole in pull rod,
then attach other end to connection point on upper mandrel shaft, inside headstock (see
Figure 46). Use flashlight if necessary.
Tip: Tie a piece of string around the spring in
case it drops during installation.
Pull Rod Upper Mandrel Shaft
Connection Point
Return Spring
Figure 45. Upper mandrel shaft connection point
located inside headstock.
Figure 46. Return spring with pull rod installed on upper mandrel shaft (located in headstock).
2. Use needle-nose pliers to stretch spring upwards, then thread spring tension knob onto pull rod (see Figure 47) 2–3 turns.
Tension
Knob
Pull Rod
Spring
Stretched Up
Figure 47. Using needle-nose pliers to stretch
return spring up while installing tension knob.
-34-
3. Allow tension knob to seat in hole, then adjust spring tension until upper mandrel raises properly. DO NOT overtighten.
Model G0816 (Mfd. Since 10/15)
These pages are current at the time of printing. However, in the spirit of improvement, we may make chang­es to the electrical systems of future machines. Compare the manufacture date of your machine to the one
number and manufacture date of your
machine before calling. This information can be found on the main machine label.
machine

SECTION 8: WIRING

stated in this manual, and study this section carefully.
If there are differences between your machine and what is shown in this section, call Technical Support at (570) 546-9663 for assistance BEFORE making any changes to the wiring on your machine. An updated wiring diagram may be available. Note: Please gather the serial

Wiring Safety Instructions

SHOCK HAZARD. Working on wiring that is con-
nected to a power source is extremely dangerous. Touching electrified parts will result in personal injury including but not limited to severe burns, electrocution, or death. Disconnect the power from the machine before servicing electrical com­ponents!
MODIFICATIONS. Modifying the wiring beyond what is shown in the diagram may lead to unpre­dictable results, including serious injury or fire. This includes the installation of unapproved after­market parts.
WIRE CONNECTIONS. All connections must be tight to prevent wires from loosening during machine operation. Double-check all wires dis­connected or connected during any wiring task to ensure tight connections.
CIRCUIT REQUIREMENTS. You MUST follow the requirements at the beginning of this manual when connecting your machine to a power source.
WIRE/COMPONENT DAMAGE. Damaged wires or components increase the risk of serious per­sonal injury, fire, or machine damage. If you notice that any wires or components are damaged while performing a wiring task, replace those wires or components.
MOTOR WIRING. The motor wiring shown in these diagrams is current at the time of printing but may not match your machine. If you find this to be the case, use the wiring diagram inside the motor junction box.
CAPACITORS/INVERTERS. Some capacitors and power inverters store an electrical charge for up to 10 minutes after being disconnected from the power source. To reduce the risk of being shocked, wait at least this long before working on capacitors.
EXPERIENCING DIFFICULTIES. If you are expe­riencing difficulties understanding the information included in this section, contact our Technical Support at (570) 546-9663.
The photos and diagrams included in this section are best viewed in color. You can view these pages in color at www.grizzly.com.
Model G0816 (Mfd. Since 10/15)
-35-

Electrical Panel Wiring Diagram

1L1
1L2
1L1
1L2
2
21
6.3A UTILITY ELECTRIC JUT1-4RD
2
FUSE R055 250V 2A
Schneider
1L1
10
TEST
Electric
3L2 5L3
8
22 13
6
STOP
GV2-ME14C/6–10A
2
OL RELAY
1
2T1 4T2 6T3
1U1
R1
R1
2
3
14
ONOFF
TeSys 8C10291
START
1V1
1L1
1L2
6.3A UTILITY ELECTRIC JUT1-4RD
3
1655 A6
6.3A UTILITY ELECTRIC JUT1-4RD
FUSE R055 250V 2A
FUSE R055 250V 2A
2L2
2L1
ELECTRICAL PANEL
1U1
1V1
1L1
1L2
L1 L2 L3
LW8GS-25/30000A
ON
OFF
MASTER POWER
SWITCH
T1 T2 T3
L1L1L2
1U1
1L1 3L2 5L3
Schneider
Electric
CONTACTOR
2T1 4T2 6T3
11114
1U1 1U1 1U11U1
1V1 1V1
5 5
13 NO 21 NC
LC1D12
14 NO 22 NC
4 6
4 5
5
1L1 3L2 5L3
7
A1
Schneider
Electric
TeSys
CONTACTOR
A2
0 0
0
2T1 4T2 6T3
4
13 NO 21 NC
LC1D12
14 NO 22 NC
8 3 0
7
A1
TeSys
A2
0
5
5 4 1
PE
To Power
Indicators
Page 38
To Motor
Page 38
To Foot
Pedal
Controls
Page 38
PE
L2
PE L1 L2 PE 1 4 5 3 4 6
4 4
3
5
TERMINAL BAR 10P
PE L1 L2 PE 1 4 5 3 4 6
PE PE
L1
3
6
1 4 5
L2
3
(As Recommended)
6
446
6-15 Plug
G
Ground
1
PE
0
TRANSFORMER
Beijing AOHENGDA Electric Co.
JB/T5555 50/60 HZ T40/E IP2LX
Type: JBK5-63VA
Hot
220
VAC
Hot
2L1
2L2
0220380415024
L2 L1
PE
-36-
Model G0816 (Mfd. Since 10/15)
Electrical Panel Wiring Photo
Model G0816 (Mfd. Since 10/15)
Figure 48. Electrical panel wiring.
-37-
To
Electrical
Panel
Pages
36–37

Power Indicator Wiring Diagram

POWER INDICATORS
38
8
0
3
Power Lamp
YIJIA AD16-22DS
AC/DC 24V
0 0 0
Power Lamp
YIJIA AD16-22DS
AC/DC 24V
Figure 49. Power indicator wiring.

Motor Wiring Diagram

220V MOTOR
START CAPACITOR
CD60 300MFD
275VAC
ELECTRONIC
STARTING
SWITCH ESS1-40
4 443
3
2 2
5
3
2
1
1 1
GND
RUN CAPACITOR
CBB60 30MFD
450VAC
4
1
PE
4
1
1
5
4
5
Figure 50. Motor junction box wiring.
To Electrical Panel
Pages 36–37

Foot Pedal Wiring Diagram

FOOT PEDAL CONTROLS
3
3
4
3
4
6
3
To
Electrical
Panel
Pages 36–37
-38-
6
Figure 51. Foot pedal wiring.
Model G0816 (Mfd. Since 10/15)
31
We do our best to stock replacement parts when possible, but we cannot guarantee that all parts shown are available for purchase. Call (800) 523-4777 or visit www.grizzly.com/parts to check for availability.
28
77
27
30
9
29
27
73

SECTION 9: PARTS

Main

5
73
4
35
11
59
8
32
4
10
23
22
85
86
13
72
91
54
60
26
71
14
3
42
4
24
34
70
21
25
71
7
50
57
89
36
1
87
56
58
48
69
75
41
76
40
73
47
88
42
43
23
90
78
22
61
79
12
17
66
59
21
39
33
80
53 62
15
65
71
71
67
55
49
81
16
68
48
50
87
6
74
63
44
18
19
51
2-1
2-3
45
46
20
2-2
2-4
52
83
84
64
2
2-2
2-5
92
82
93
2-9
2-6
2-10
2-7
2-11
Model G0816 (Mfd. Since 10/15)
2-8
-39-
Main Parts List
REF PART # DESCRIPTION REF PART # DESCRIPTION
1 P0816001 HEADSTOCK 43 P0816043 GEAR SHAFT BUSHING 2 P0816002 MOTOR 1HP 220V 1-PH 44 P0816044 SPACER 2-1 P0816002-1 MOTOR FAN COVER 45 P0816045 MOTOR GASKET 2-2 P0816002-2 CAPACITOR COVER 46 P0816046 CAP SCREW M8-1.25 X 25 2-3 P0816002-3 MOTOR FAN 47 P0816047 OIL FILL PLUG M20-1.5 X 18 2-4 P0816002-4 R CAPACITOR 30M 450V 1-5/8 X 2-7/8 48 P0816048 BUSHING 2-5 P0816002-5 S CAPACITOR 300M 275V 2 X 3-5/8 49 P0816049 SHOULDER STUD-DE M10-1.5 X 14, 12 X 127 2-6 P0816002-6 CONTACT PLATE 50 P0816050 ACORN NUT M10-1.5 2-7 P0816002-7 CENTRIFUGAL SWITCH 51 P0816051 HEX BOLT M8-1.25 X 25 2-8 P0816002-8 MOTOR JUNCTION BOX 52 P0816052 FLAT HD CAP SCR M5-.8 X 16 2-9 P0816002-9 BALL BEARING 6203ZZ (FRONT) 53 P0816053 KEY 8 X 8 X 28 2-10 P0816002-10 BALL BEARING 6303ZZ (REAR) 54 P0816054 CAP SCREW M6-1 X 35 2-11 P0816002-11 STARTING SWITCH ESS1-40 55 P0816055 CAP SCREW M12-1.75 X 25 3 P0816003 UPPER SHAFT HOUSING 56 P0816056 FLAT WASHER 10MM 4 P0816004 BUSHING 35 X 45 X 67 (BRONZE) 57 P0816057 LOCK WASHER 10MM 5 P0816005 UPPER SHAFT 58 P0816058 CAP SCREW M10-1.5 X 25 6 P0816006 GEAR 18T 59 P0816059 SET SCREW M4-.7 X 8 7 P0816007 THRUST BEARING 51107 60 P0816060 FLAT HD CAP SCR M8-1.25 X 25 8 P0816008 LOWER SHAFT BUSHING 61 P0816061 KEY 6 X 6 X 28 9 P0816009 LOWER SHAFT 62 P0816062 FLAT WASHER 16MM 10 P0816010 NEEDLE BEARING HK3038 63 P0816063 HEX NUT M16-2 11 P0816011 COMBINATION BEARING NKX30Z 64 P0816064 CAP SCREW M10-1.5 X 35 12 P0816012 GEAR 18T 65 P0816065 STAND 13 P0816013 LOWER MANDREL ADJUSTMENT SHAFT 66 P0816066 COVER PLATE 14 P0816014 ADJUSTMENT SHAFT BLOCK 67 P0816067 FLAT WASHER 5MM 15 P0816015 GEAR SHAFT 68 P0816068 CAP SCREW M5-.8 X 10 16 P0816016 GEAR 40T 69 P0816069 OIL SIGHT GLASS M20-1.5 17 P0816017 GEAR 18T 70 P0816070 FOOT PEDAL ASSY YEUQING ENCHI ECFS-H5(LTH) 18 P0816018 GEAR 24T 71 P0816071 STRAIN RELIEF M20-1.5 TYPE-5 19 P0816019 GEAR COVER PLATE 72 P0816072 CONDUIT 7/8 X 51" 20 P0816020 CLAMPING PLATE 73 P0816073 BALL OILER 8MM PRESS-IN 21 P0816021 FENCE CLAMP BLOCK 74 P0816074 EXT RETAINING RING 28MM 22 P0816022 FENCE CLAMP BOLT M12-1.75 X 32 75 P0816075 EXTENSION SPRING 3 X 22 X 54 23 P0816023 FENCE CLAMP HANDLE 8 X 71 76 P0816076 PULL ROD M8-1.25 X 36 24 P0816024 FENCE MOUNTING PLATE 77 P0816077 RETAINER NUT SPANNER WRENCH 25 P0816025 FENCE SHAFT M12-1.75 X 16, 16 X 170 78 P0816078 STANDOFF-HEX MF M10-1 X 8, M10-1 26 P0816026 FENCE FACE PLATE 79 P0816079 FLAT WASHER 10MM CP 27 P0816027 COLLAR 30 X 54 X 30 80 P0816080 DRAIN PLUG M10-1 X 10 28 P0816028 MANDREL CONVEX 1/2" BEAD, 3-1/2 X 1" 81 P0816081 CONDUIT 7/8 X 16" 29 P0816029 MANDREL CONCAVE 1/2" COVE, 3 X 1" 82 P0816082 STRAIN RELIEF M20-1.5 TYPE-3 30 P0816030 MANDREL RETAINER NUT M22-2.5 LH 83 P0816083 FLAT WASHER 10MM 31 P0816031 MANDREL RETAINER NUT M22-2.5 84 P0816084 LOCK WASHER 10MM 32 P0816032 ADJUSTMENT SHAFT LEVER 3/8 X 3-1/2" 85 P0816085 SET SCREW M12-1.75 X 30 DOG-PT 33 P0816033 CLAMP BLOCK SHAFT 86 P0816086 HEX NUT M12-1.75 34 P0816034 CLAMP BLOCK SLEEVE 87 P0816087 HEX NUT M10-1.5 35 P0816035 ADJUSTABLE HANDLE M12-1.75, 95L 88 P0816088 O-RING 19.8 X 2.4 P20 36 P0816036 UPPER MANDREL CRANK M20-2.5 X 110 89 P0816089 POWER LAMP YIJIA AD16-22DS 24V 22MM WHT 39 P0816039 HEX BOLT M12-1.75 X 42 DOG-PT 90 P0816090 POWER LAMP YIJIA AD16-22DS 24V 22MM RED 40 P0816040 GASKET 91 P0816091 SWITCH CORD 14G 2W 72" 41 P0816041 SPRING TENSION KNOB M8-1.25, 42 X 33 92 P0816092 MOTOR CORD 14G 3W 24" 42 P0816042 LIFTING ARM 12 X 14, 16 X 100 93 P0816093 POWER CORD 14G 3W 72"
-40-
Model G0816 (Mfd. Since 10/15)

Electrical Panel

101
102
105
1L1
3L2 5L3
21 22 13 14
6.3A UTILITY ELECTRIC JUT1-4RD
10
6
TEST
Schneider
Electric
2T1 4T2 6T3
ONOFF
TeSys 8C10291
STOP
START
GV2-ME14C/6–10A
104104
104
6.3A UTILITY ELECTRIC JUT1-4RD
6.3A UTILITY ELECTRIC JUT1-4RD
1655 A6
L1 L2 L3
OFF
T1 T2 T3
103
106
ON
103
107 107
1L1 3L2 5L3
LC1D12
13 NO 21 NC
Schneider
Electric
KM1
14 NO 22 NC
2T1 4T2 6T3
A1
TeSys
A2
1L1 3L2 5L3
LC1D12
13 NO 21 NC
Schneider
Electric
KM1
14 NO 22 NC
2T1 4T2 6T3
A1
108
TeSys
A2
110
112
109
0220400415024
114
PEPEL1L1L2L2PEPE11445
5
111
33445
5
113
REF PART # DESCRIPTION REF PART # DESCRIPTION
101 P0816101 ELECTRICAL PANEL MOUNTING PLATE 108 P0816108 DIN RAIL (UPPER) 102 P0816102 WIRE RACE 210MM 109 P0816109 TERMINAL BAR 10P 103 P0816103 WIRE RACE 176MM 110 P0816110 CAP SCREW M4-.7 X 8 104 P0816104 TERMINAL BLOCK UTILITY ELEC. JUT1-4RD 6.3A 111 P0816111 FLAT WASHER 4MM 105 P0816105 OL RELAY SCHN GV2ME14C/6-10A 112 P0816112 TRANSFORMER BEIJING AOHENGDA JBK5-63VA 106 P0816106 MASTER POWER SWITCH ASSEMBLY 113 P0816113 DIN RAIL (LOWER) 107 P0816107 CONTACTOR SCHN LC1D12 114 P0816114 CAP SCREW M6-1 X 12
Model G0816 (Mfd. Since 10/15)
-41-
G0816
grizzly.com
201 202
REFER TO OWNER’S MANUAL FOR OIL TYPE AND
AMOUNT.
CHECK OIL
LEVEL BEFORE USING!
NOTICE
WARNING!
To reduce risk of death or serious injury, read manual BEFORE using machine. To get a new manual, call (800) 523-4777 or go to www.grizzly.com.
203 204
Fluid Capacity
Component TypeCapacity
Gearhead 0.6 qt. Grizzly T23962 or ISO 68 Equivalent

Labels

CRUSHING
INJURY HAZARD!
Do not place hands between top and bottom rollers. Crushing injuries may occur.
205
WARNING!
ENTANGLEMENT
HAZARD! Tie back long hair, roll up long sleeves, and remove loose clothing, jewelry, or gloves to prevent getting caught in moving parts.
206
207
208
213
209
Specifications
Motor: 1 HP, 220V, 1-Ph, 60 Hz Full-Load Current Rating: 5A Throat Depth: 11-1/2" Max Thickness (Mild Steel): 14 Ga. Max Thickness (Aluminum): 12 Ga. Shaft Diameter: 30mm (1.18") Weight: 410 lbs.
Date
S/N
Mfd. for Grizzly in China
MODEL G0816
HEAVY-DUTY BEAD ROLLER
To reduce risk of serious injury when using this machine:
1. Read and understand owner’s manual before using.
2. Tie back long hair, roll up sleeves, DO NOT wear loose
3. Always wear ANSI-approved safety glasses.
4. Never place hands or fingers near rollers during operation.
5. Secure machine to floor before using.
6. DO NOT exceed rated capacity.
7. Wear leather gloves when handling sheet metal. Chamfer
8. DO NOT operate under influence of drugs or alcohol, or
9. Prevent unauthorized use by children or untrained users.
WARNING!
clothing, gloves, or jewelry.
and deburr workpiece before operation.
when tired.
Restrict access or disable machine when unattended.
Do not fill gearbox beyond center of oil sight glass below.
214
INJURY/SHOCK
HAZARD! Disconnect power before adjustments, maintenance, or service.
212
215
210
208
211
REF PART # DESCRIPTION REF PART # DESCRIPTION
201 P0816201 READ MANUAL LABEL 209 P0816209 GRIZZLY NAMEPLATE 202 P0816202 EYE INJURY HAZARD LABEL 210 P0816210 MODEL NUMBER LABEL 203 P0816203 FLUID CAPACITY LABEL 211 P0816211 GRIZZLY.COM LABEL 204 P0816204 CRUSHING INJURY HAZARD LABEL 212 P0816212 TOUCH-UP PAINT, GLOSSY BLACK 205 P0816205 ENTANGLEMENT INJURY HAZARD LABEL 213 P0816213 DISCONNECT POWER LABEL 206 P0816206 STOP OIL FILL TAG 214 P0816214 GEARBOX FILL LEVEL NOTICE 207 P0816207 TOUCH-UP PAINT, GRIZZLY GREEN 215 P0816215 MACHINE ID LABEL 208 P0816208 ELECTRICITY LABEL
208
Safety labels help reduce the risk of serious injury caused by machine hazards. If any label comes off or becomes unreadable, the owner of this machine MUST replace it in the original location before resuming operations. For replacements, contact (800) 523-4777 or www.grizzly.com.
-42-
Model G0816 (Mfd. Since 10/15)
WARRANTY CARD
Name _____________________________________________________________________________
Street _____________________________________________________________________________
City _______________________ State _________________________ Zip _____________________
Phone # ____________________ Email _________________________________________________
Model # ____________________ Order # _______________________ Serial # __________________
The following information is given on a voluntary basis. It will be used for marketing purposes to help us develop better products and services. Of course, all information is strictly confidential.
1. How did you learn about us? ____ Advertisement ____ Friend ____ Catalog ____ Card Deck ____ Website ____ Other:
2. Which of the following magazines do you subscribe to?
____ Cabinetmaker & FDM ____ Family Handyman ____ Hand Loader ____ Handy ____ Home Shop Machinist ____ Journal of Light Cont. ____ Live Steam ____ Model Airplane News ____ Old House Journal ____ Popular Mechanics
3. What is your annual household income? ____ $20,000-$29,000 ____ $30,000-$39,000 ____ $40,000-$49,000 ____ $50,000-$59,000 ____ $60,000-$69,000 ____ $70,000+
CUT ALONG DOTTED LINE
4. What is your age group? ____ 20-29 ____ 30-39 ____ 40-49 ____ 50-59 ____ 60-69 ____ 70+
5. How long have you been a woodworker/metalworker? ____ 0-2 Years ____ 2-8 Years ____ 8-20 Years ____20+ Years
6. How many of your machines or tools are Grizzly? ____ 0-2 ____ 3-5 ____ 6-9 ____10+
____ Popular Science ____ Popular Woodworking ____ Precision Shooter ____ Projects in Metal ____ RC Modeler ____ Rie ____ Shop Notes ____ Shotgun News ____ Today’s Homeowner ____ Wood
____ Wooden Boat ____ Woodshop News ____ Woodsmith ____ Woodwork ____ Woodworker West ____ Woodworker’s Journal ____ Other:
7. Do you think your machine represents a good value? _____Yes _____No
8. Would you recommend Grizzly Industrial to a friend? _____Yes _____No
9. Would you allow us to use your name as a reference for Grizzly customers in your area? Note: We never use names more than 3 times. _____Yes _____No
10. Comments: _____________________________________________________________________
_________________________________________________________________________________
_________________________________________________________________________________
_________________________________________________________________________________
FOLD ALONG DOTTED LINE
FOLD ALONG DOTTED LINE
Place
Stamp
Here
GRIZZLY INDUSTRIAL, INC. P.O. BOX 2069 BELLINGHAM, WA 98227-2069
Send a Grizzly Catalog to a friend:
Name_______________________________
Street_______________________________
City______________State______Zip______
TAPE ALONG EDGES--PLEASE DO NOT STAPLE

WARRANTY & RETURNS

Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole written warranty and any and all warranties that may be implied by law, including any merchantability or fitness, for any par­ticular purpose, are hereby limited to the duration of this written warranty. We do not warrant or represent that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants. In no event shall Grizzly’s liability under this warranty exceed the purchase price paid for the product and any legal actions brought against Grizzly shall be tried in the State of Washington, County of Whatcom.
We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, special, or consequential damages arising from the use of our products.
To take advantage of this warranty, contact us by mail or phone and give us all the details. We will then issue you a “Return Number,’’ which must be clearly posted on the outside as well as the inside of the carton. We will not accept any item back without this number. Proof of purchase must accompany the merchandise.
The manufacturers reserve the right to change specifications at any time because they constantly strive to achieve better quality equipment. We make every effort to ensure that our products meet high quality and durability standards and we hope you never need to use this warranty.
Please feel free to write or call us if you have any questions about the machine or the manual.
Thank you again for your business and continued support. We hope to serve you again soon.
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