Grizzly G0816 User guide

MODEL G0816

HEAVY-DUTY BEAD ROLLER

OWNER'S MANUAL

(For models manufactured since 10/15)

COPYRIGHT © AUGUST, 2016 BY GRIZZLY INDUSTRIAL, INC.

WARNING : NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE

OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.

#WK18084 PRINTED IN CHINA

V1. 0 8 .16

This manual provides critical safety instructions on the proper setup,
operation, maintenance, and service of this machine/tool. Save this
document, refer to it often, and use it to instruct other operators.

Failure to read, understand and follow the instructions in this manual
may result in fire or serious personal injury—including amputation,
electrocution, or death.

The owner of this machine/tool is solely responsible for its safe use.
This responsibility includes but is not limited to proper installation in
a safe environment, personnel training and usage authorization,
proper inspection and maintenance, manual availability and compre­hension, application of safety devices, cutting/sanding/grinding tool
integrity, and the usage of personal protective equipment.

The manufacturer will not be held liable for injury or property damage
from negligence, improper training, machine modifications or misuse.

Some dust created by power sanding, sawing, grinding, drilling, and
other construction activities contains chemicals known to the State
of California to cause cancer, birth defects or other reproductive
harm. Some examples of these chemicals are:

• Lead from lead-based paints.

• Crystalline silica from bricks, cement and other masonry products.

• Arsenic and chromium from chemically-treated lumber.

Your risk from these exposures varies, depending on how often you
do this type of work. To reduce your exposure to these chemicals:
Work in a well ventilated area, and work with approved safety equip­ment, such as those dust masks that are specially designed to filter
out microscopic particles.

Table of Contents

INTRODUCTION ............................................................................................................................... 2

Contact Info ................................................................................................................................ 2

Manual Accuracy ........................................................................................................................ 2

Identification ............................................................................................................................... 3

Controls & Components ............................................................................................................. 4

Machine Data Sheet ................................................................................................................... 6

SECTION 1: SAFETY ....................................................................................................................... 8

Safety Instructions for Machinery ............................................................................................... 8

Additional Safety for Bead Rollers ........................................................................................... 10

SECTION 2: POWER SUPPLY ...................................................................................................... 11

SECTION 3: SETUP ....................................................................................................................... 13

Needed for Setup ..................................................................................................................... 13

Unpacking ................................................................................................................................ 13

Inventory ................................................................................................................................... 14

Cleanup .................................................................................................................................... 15

Site Considerations .................................................................................................................. 16

Lifting & Placing ....................................................................................................................... 17

Anchoring to Floor .................................................................................................................... 17

Power Connection .................................................................................................................... 18

Verify Lubrication...................................................................................................................... 18

Test Run ................................................................................................................................... 18

SECTION 4: OPERATIONS ........................................................................................................... 19

Operation Overview.................................................................................................................. 19

Aligning Mandrels ..................................................................................................................... 20

Adjusting Fence Position .......................................................................................................... 20

Rolling Beads ........................................................................................................................... 22

Changing Mandrels .................................................................................................................. 26

SECTION 5: ACCESSORIES ......................................................................................................... 27

SECTION 6: MAINTENANCE......................................................................................................... 28

Schedule .................................................................................................................................. 28

Cleaning & Protecting .............................................................................................................. 28

Lubrication ................................................................................................................................ 28

SECTION 7: SERVICE ................................................................................................................... 31

Troubleshooting ........................................................................................................................ 31

Adjusting Return Spring Tension ............................................................................................. 33

Removing/Installing Return Spring ........................................................................................... 33

SECTION 8: WIRING ...................................................................................................................... 35

Wiring Safety Instructions ........................................................................................................ 35

Electrical Panel Wiring Diagram ............................................................................................... 36

Power Indicator Wiring Diagram .............................................................................................. 38

Motor Wiring Diagram .............................................................................................................. 38

Foot Pedal Wiring Diagram ...................................................................................................... 38

SECTION 9: PARTS ....................................................................................................................... 39

Main .......................................................................................................................................... 39

Electrical Panel......................................................................................................................... 41

Labels ....................................................................................................................................... 42

WARRANTY & RETURNS ............................................................................................................. 45

We stand behind our machines! If you have ques­tions or need help, contact us with the information
below. Before contacting, make sure you get the

serial number

machine ID label. This will help us help you faster.

We want your feedback on this manual. What did
you like about it? Where could it be improved?
Please take a few minutes to give us feedback.

Email: [e-mail]

We are proud to provide a high-quality owner’s
manual with your new machine!

We

instruc­tions, specifications, drawings, and photographs
in this manual. Sometimes we make mistakes, but
our policy of continuous improvement also means
that

you receive is

slightly different than shown in the manual

If you find this to be the case, and the difference
between the manual and machine leaves you
confused or unsure about something

check our

website for an updated version. W

current

manuals and

on our web-

site at

Alternatively, you can call our Technical Support
for help. Before calling, make sure you write down
the

from
the machine ID label (see below). This information
is required for us to provide proper tech support,
and it helps us determine if updated documenta­tion is available for your machine.

INTRODUCTION

Contact Info

and manufacture date from the

Grizzly Technical Support

1815 W. Battlefield
Springfield, MO 65807
Phone: [phone]

Email: [e-mail]

Grizzly Documentation Manager

P.O. Box 2069

Bellingham, WA 98227-2069

Manual Accuracy

made every effort to be exact with the

sometimes the machine

.

,

e post

manual updates for free

www.grizzly.com.

Manufacture Date and Serial Number

Manufacture Date

Serial Number

-2-

Model G0816 (Mfd. Since 10/15)

Identification

To reduce your risk of
serious injury, read this
entire manual BEFORE

Become familiar with the names and locations of the controls and features shown below to better understand
the instructions in this manual.

Upper Mandrel

Elevation Crank

Headstock

Upper Mandrel

Lower Mandrel

Fence

Fence Clamp

(1 of 2)

Lower Mandrel

Alignment Crank

Motor

Lower

Mandrel

Lock

Lever

Master Power

Switch

Model G0816 (Mfd. Since 10/15)

Electrical

Cabinet

Foot Pedals

using machine.

-3-

Controls &

To reduce your risk of
serious injury, read this
entire manual BEFORE

Components

C. Lifting Bars (1 of 2 shown). Connect lift-

ing straps/lifting equipment to lifting bars to
move machine (refer to Lifting & Placing on

Page 17 for more information).

D. Lower Mandrel Alignment Crank. Adjusts

lateral alignment of lower mandrel to upper
mandrel. Rotate clockwise to move lower
mandrel toward headstock; rotate counter­clockwise to move it away from headstock.

using machine.

Refer to Figures 1–4 and the following descrip­tions to become familiar with the basic controls
and components of this machine. Understanding
these items and how they work will help you
understand the rest of the manual and stay safe
when operating this machine.

Headstock Controls

A

I

H

G

F E

Figure 1. Headstock controls.

B

C

D

E. Lower Mandrel Lock Lever. Tighten to lock

lower mandrel alignment adjustment; loosen
to allow adjustment.

F. Fence Clamps (1 of 2 shown). Tighten to

lock fence in position. Loosen to allow fence
adjustment.

G. Fence. Guides workpiece when rolling

straight beads parallel to a workpiece edge
(see Adjusting Fence on Page 22 for more
information).

H. Lower Mandrel. Rotates counterclockwise

against upper mandrel to shape workpiece
as it advances through mandrels. Lower
mandrel can be adjusted laterally to align with
upper mandrel.

I. Upper Mandrel. Rotates clockwise against

lower mandrel to shape workpiece as it
advances through mandrels. Upper mandrel
is raised to remove/insert workpiece, and
lowered against workpiece with moderate
pressure during operations.

A. Upper Mandrel Elevation Crank. Rotate

clockwise to lower upper mandrel; rotate
counterclockwise to raise it.

B. Spring Tension Knob. Adjusts upper man-

drel return spring tension. Rotate clockwise
to increase tension; rotate counterclockwise
to decrease tension (refer to Adjusting
Return Spring Tension on Page 33 for more
information).

Note: The spring tension knob is set at

the factory and does not require day-to­day adjustment. Only adjust if return spring
stretches or is replaced.

-4-

Model G0816 (Mfd. Since 10/15)

Power Controls Headstock Lubrication Components

J

N

M

Figure 2. Power controls. Figure 3. Location of headstock oil fill plug and

J. Power Indicator. Illuminates when machine

is connected to power.

K. Overload Indicator. Illuminates when over-

load relay has tripped (see Wiring section,
beginning on Page 35 for more information).

L. Master Power Switch: Toggles incom-

ing power ON or OFF. Vertical position
(see Figure 2) toggles incoming power ON.
Horizontal position toggles incoming power
OFF.

K

L

O

P

sight glass.

O. Headstock Oil Fill Plug. Remove to add

headstock oil; re-install when finished (see
Lubrication section, beginning on Page 28
for more information).

P. Headstock Oil Sight Glass. Displays amount

of oil in headstock. Oil level should appear
approximately halfway in sight glass (see
Lubrication section, beginning on Page 28
for more information).

M. Foot Control Pedals. When pressed, man-

drels rotate. Left pedal advances workpiece
to the left; right pedal advances workpiece
to the right. When released, mandrels stop
rotating.

N. Electrical Cabinet. Provides access to elec-

trical panel and switch connections.

Q

Figure 4. Location of headstock oil drain plug.

Q. Headstock Oil Drain Plug. Remove to drain

headstock oil; re-install when finished (see
Lubrication section, beginning on Page 28
for more information).

Model G0816 (Mfd. Since 10/15)

-5-

Machine Data Sheet

MODEL G0816

HEAVY-DUTY BEAD ROLLER

Product Dimensions:

Weight ........................................................................................................................................................................... 410 lbs.

Width (side-to-side) x Depth (front-to-back) x Height .................................................................................22-1/2 x 34 x 44 in.

Foot Print (Length/Width) .....................................................................................................................................18 x 22-1/2 in.

Shipping Dimensions:

Type ........................................................................................................................................................................ Wood Crate

Weight ............................................................................................................................................................................ 455 lbs.

Length/Width/Height ...........................................................................................................................................40 x 23 x 53 in.

Must Ship Upright .................................................................................................................................................................Yes

Electrical:

Power Requirement ........................................................................................................................ 220V, Single-Phase, 60 Hz

Full-Load Current Rating ........................................................................................................................................................ 5A

Minimum Circuit Size ........................................................................................................................................................... 15A

Connection Type ..................................................................................................................................................... Cord & Plug

Power Cord Included ............................................................................................................................................................Yes

Recommended Power Cord Gauge .............................................................................................................................. 14 AWG

Plug Included .........................................................................................................................................................................No

Recommended Plug Type ...................................................................................................................................................6-15

Switch Type ...................................................................................................................................ON/OFF Switch, Foot Pedal

Motor:

Main

Type ................................................................................................................................ TEFC Capacitor-Start Induction

Horsepower ...............................................................................................................................................................1 HP

Voltage ..................................................................................................................................................................... 220V

Phase .......................................................................................................................................................... Single-Phase

Amps ............................................................................................................................................................................ 5A

Speed ...............................................................................................................................................................1650 RPM

Power Transfer ................................................................................................................................................ Gear Drive

Bearings ...................................................................................................................Shielded & Permanently Lubricated

-6-

Model G0816 (Mfd. Since 10/15)

Main Specifications:

Operation Information

Maximum Thickness (Mild Steel) ......................................................................................................................14 Gauge

Maximum Thickness (Aluminum) ......................................................................................................................12 Gauge

Throat Depth ......................................................................................................................................................11-1/2 in.

Adjustable Depth Stop .................................................................................................................................................Yes

Shaft Diameter .......................................................................................................................................................30 mm

Construction

Roll ............................................................................................................................................................................Steel

Body ..........................................................................................................................................................................Steel

Stand .........................................................................................................................................................................Steel

Paint/Finish ......................................................................................................................................................... Urethane

Fluid Capacity

Gearbox Capacity ....................................................................................................................................................0.6 qt.

Gearbox Fluid Type .................................................................................... ISO 68 (eg. Grizzly T23962, Mobil Vactra 2)

Other Specifications:

Country of Origin ............................................................................................................................................................... China

Warranty ........................................................................................................................................................................... 1 Year

Approximate Assembly & Setup Time ...................................................................................................................... 30 Minutes

Serial Number Location ................................................................................................................................................ ID Label

ISO 9001 Factory ................................................................................................................................................................... No

CSA Certified .........................................................................................................................................................................No

Features:

Hands-Free Operation with Movable Foot Switch
Adjustable Throat Depth
Heavy-Duty Steel Body and Stand

1

11

⁄2" Throat Capacity for Workpieces up to 23" Wide
14-Gauge Mild Steel Capacity
12-Gauge Aluminum Capacity
One-Hand Mandrel Height Adjustment
Ball Oiler Lubrication
Oil Level Sight Glass
1-Year Warranty
Bronze Bushings for Moving Components

Accessories:

Special Wrench for Removing Tooling
Keys for Electrical Cabinet Lock

1

⁄2" Bead Mandrel Set

Model G0816 (Mfd. Since 10/15)

-7-

SECTION 1: SAFETY

For Your Own Safety, Read Instruction

Manual Before Operating This Machine

The purpose of safety symbols is to attract your attention to possible hazardous conditions.
This manual uses a series of symbols and signal words intended to convey the level of impor­tance of the safety messages. The progression of symbols is described below. Remember that
safety messages by themselves do not eliminate danger and are not a substitute for proper
accident prevention measures. Always use common sense and good judgment.

Indicates an imminently hazardous situation which, if not avoided,
WILL result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided,
COULD result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided,
MAY result in minor or moderate injury. It may also be used to alert
against unsafe practices.

This symbol is used to alert the user to useful information about

NOTICE

proper operation of the machine.

Safety Instructions for Machinery

OWNER’S MANUAL. Read and understand this

owner’s manual BEFORE using machine.

TRAINED OPERATORS ONLY. Untrained oper­ators have a higher risk of being hurt or killed.
Only allow trained/supervised people to use this
machine. When machine is not being used, dis­connect power, remove switch keys, or lock-out
machine to prevent unauthorized use—especially
around children. Make workshop kid proof!

DANGEROUS ENVIRONMENTS. Do not use
machinery in areas that are wet, cluttered, or have
poor lighting. Operating machinery in these areas
greatly increases the risk of accidents and injury.

MENTAL ALERTNESS REQUIRED. Full mental
alertness is required for safe operation of machin­ery. Never operate under the influence of drugs or
alcohol, when tired, or when distracted.

ELECTRICAL EQUIPMENT INJURY RISKS. You
can be shocked, burned, or killed by touching live
electrical components or improperly grounded
machinery. To reduce this risk, only allow qualified
service personnel to do electrical installation or
repair work, and always disconnect power before
accessing or exposing electrical equipment.

DISCONNECT POWER FIRST.
nect machine from power supply BEFORE making
adjustments, changing tooling, or servicing machine.
This prevents an injury risk from unintended startup
or contact with live electrical components.

EYE PROTECTION. Always wear ANSI-approved
safety glasses or a face shield when operating or
observing machinery to reduce the risk of eye
injury or blindness from flying particles. Everyday
eyeglasses are NOT approved safety glasses.

Always discon-

-8-

Model G0816 (Mfd. Since 10/15)

WEARING PROPER APPAREL. Do not wear
clothing, apparel or jewelry that can become
entangled in moving parts. Always tie back or
cover long hair. Wear non-slip footwear to reduce
risk of slipping and losing control or accidentally
contacting cutting tool or moving parts.

HAZARDOUS DUST. Dust created by machinery
operations may cause cancer, birth defects, or
long-term respiratory damage. Be aware of dust
hazards associated with each workpiece mate­rial. Always wear a NIOSH-approved respirator to
reduce your risk.

HEARING PROTECTION. Always wear hear­ing protection when operating or observing loud
machinery. Extended exposure to this noise
without hearing protection can cause permanent
hearing loss.

REMOVE ADJUSTING TOOLS. Tools left on
machinery can become dangerous projectiles
upon startup. Never leave chuck keys, wrenches,
or any other tools on machine. Always verify
removal before starting!

USE CORRECT TOOL FOR THE JOB. Only use
this tool for its intended purpose—do not force
it or an attachment to do a job for which it was
not designed. Never make unapproved modifica­tions—modifying tool or using it differently than
intended may result in malfunction or mechanical
failure that can lead to personal injury or death!

AWKWARD POSITIONS. Keep proper footing
and balance at all times when operating machine.
Do not overreach! Avoid awkward hand positions
that make workpiece control difficult or increase
the risk of accidental injury.

CHILDREN & BYSTANDERS. Keep children and
bystanders at a safe distance from the work area.
Stop using machine if they become a distraction.

GUARDS & COVERS. Guards and covers reduce
accidental contact with moving parts or flying
debris. Make sure they are properly installed,
undamaged, and working correctly BEFORE
operating machine.

FORCING MACHINERY. Do not force machine.
It will do the job safer and better at the rate for
which it was designed.

NEVER STAND ON MACHINE. Serious injury
may occur if machine is tipped or if the cutting
tool is unintentionally contacted.

STABLE MACHINE. Unexpected movement dur­ing operation greatly increases risk of injury or
loss of control. Before starting, verify machine is
stable and mobile base (if used) is locked.

USE RECOMMENDED ACCESSORIES. Consult
this owner’s manual or the manufacturer for rec­ommended accessories. Using improper acces­sories will increase the risk of serious injury.

UNATTENDED OPERATION. To reduce the
risk of accidental injury, turn machine OFF and
ensure all moving parts completely stop before
walking away. Never leave machine running
while unattended.

MAINTAIN WITH CARE. Follow all maintenance
instructions and lubrication schedules to keep
machine in good working condition. A machine
that is improperly maintained could malfunction,
leading to serious personal injury or death.

DAMAGED PARTS. Regularly inspect machine
for damaged, loose, or mis-adjusted parts—or
any condition that could affect safe operation.
Immediately repair/replace BEFORE operating
machine. For your own safety, DO NOT operate
machine with damaged parts!

MAINTAIN POWER CORDS. When disconnect­ing cord-connected machines from power, grab
and pull the plug—NOT the cord. Pulling the cord
may damage the wires inside. Do not handle
cord/plug with wet hands. Avoid cord damage by
keeping it away from heated surfaces, high traffic
areas, harsh chemicals, and wet/damp locations.

EXPERIENCING DIFFICULTIES. If at any time
you experience difficulties performing the intend­ed operation, stop using the machine! Contact our
Technical Support at [phone].

Model G0816 (Mfd. Since 10/15)

-9-

Additional Safety for Bead Rollers

Serious injury or death can occur from fingers, clothing, jewelry, or hair becoming entangled/
crushed in rotating or moving parts. To minimize risk of injury, anyone operating this machine
MUST completely heed hazards and warnings below.

AVOIDING ENTANGLEMENT. Becoming entan-

gled in moving parts of this machine can cause
pinching and crushing injuries. To avoid these
hazards, DO NOT wear loose clothing or jewelry,
and tie back long hair.

HAND PLACEMENT. Holding workpiece too
close to rollers during operation increases risk
of pinching and crushing injuries. To reduce your
risk, NEVER place hands and fingers near rollers
during operation.

FOOT PROTECTION. Heavy workpieces acci­dentally falling off of rollers during operation can
crush operator’s feet. To reduce your risk, wear
steel-toed boots when using machine.

FEEDING WORKPIECE. Forcefully jamming
workpiece through rollers could cause hands or
fingers to slip and get caught in moving parts,
causing pinching and crushing injuries. Only
advance workpiece using foot pedals. DO NOT
use hands to force workpiece through rollers.

-10 -

Model G0816 (Mfd. Since 10/15)

SECTION 2: POWER SUPPLY

Before installing the machine, consider the avail­ability and proximity of the required power supply
circuit. If an existing circuit does not meet the
requirements for this machine, a new circuit must
be installed. To minimize the risk of electrocution,
fire, or equipment damage, installation work and
electrical wiring must be done by an electrician or
qualified service personnel in accordance with all
applicable codes and standards.

Electrocution, fire, or
equipment damage may
occur if machine is not
correctly grounded and
connected to the power

The full-load current rating is the amperage a
machine draws at 100% of the rated output power.
On machines with multiple motors, this is the
amperage drawn by the largest motor or sum of all
motors and electrical devices that might operate
at one time during normal operations.

The full-load current is not the maximum amount
of amps that the machine will draw. If the machine
is overloaded, it will draw additional amps beyond
the full-load rating.

If the machine is overloaded for a sufficient length
of time, damage, overheating, or fire may result—
especially if connected to an undersized circuit.
To reduce the risk of these hazards, avoid over­loading the machine during operation and make
sure it is connected to a power supply circuit that
meets the specified circuit requirements.

This machine is prewired to operate on a power
supply circuit that has a verified ground and meets
the following requirements:

For your own safety and protection of

Note: Circuit requirements in this manual apply to

a dedicated circuit—where only one machine will
be running on the circuit at a time. If machine will
be connected to a shared circuit where multiple
machines may be running at the same time, con­sult an electrician or qualified service personnel to
ensure circuit is properly sized for safe operation.

A power supply circuit includes all electrical
equipment between the breaker box or fuse panel
in the building and the machine. The power sup­ply circuit used for this machine must be sized to
safely handle the full-load current drawn from the
machine for an extended period of time. (If this
machine is connected to a circuit protected by
fuses, use a time delay fuse marked D.)

Availability

supply.

Full-Load Current Rating

Circuit Requirements for 220V

Nominal Voltage .........208V, 2 20V, 23 0V, 240V

Cycle ..........................................................60 Hz

Phase ........................................... Single-Phase

Power Supply Circuit ......................... 15 Amps

Plug/Receptacle ............................. NEMA 6-15

Cord ........“ S ”-Type, 3-Wire, 14 AWG, 300 VAC

Full-Load Current Rating at 220V ....... 5 Amps

Model G0816 (Mfd. Since 10/15)

property, consult an electrician if you are
unsure about wiring practices or electrical
codes in your area.

-11-

We do not recommend using an extension cord
with this machine.
cord, only use it if absolutely necessary and only
on a temporary basis.

Extension cords cause voltage drop, which can
damage electrical components and shorten motor
life. Voltage drop increases as the extension cord
size gets longer and the gauge size gets smaller
(higher gauge numbers indicate smaller sizes).

Any extension cord used with this machine must
be in good condition and contain a ground wire
and matching plug/receptacle. Additionally, it must
meet the following size requirements:

Improper connection of the equipment-grounding
wire can result in a risk of electric shock. The
wire with green insulation (with or without yellow
stripes) is the equipment-grounding wire. If repair
or replacement of the power cord or plug is nec­essary, do not connect the equipment-grounding
wire to a live (current carrying) terminal.

Check with a qualified electrician or service per­sonnel if you do not understand these grounding
requirements, or if you are in doubt about whether
the tool is properly grounded. If you ever notice
that a cord or plug is damaged or worn, discon­nect it from power, and immediately replace it with
a new one.

Grounding Instructions

This machine MUST be grounded. In the event
of certain malfunctions or breakdowns, grounding
reduces the risk of electric shock by providing a
path of least resistance for electric current.

The power cord and plug specified under “Circuit
Requirements for 220V”
has an equipment-grounding wire and a ground­ing prong. The plug must only be inserted into
a matching receptacle (outlet) that is properly
installed and grounded in accordance with all
local codes and ordinances (see figure below).

No adapter should be used with plug. If

on the previous page

GROUNDED

6-15 RECEPTACLE

Current Carrying Prongs

6-15 PLUG

Serious injury could occur if you connect
machine to power before completing setup
process. DO NOT connect to power until
instructed later in this manual.

Grounding Prong

Figure 5. Typical 6-15 plug and receptacle.

Serious injury could occur if you connect
machine to power before completing setup
process. DO NOT connect to power until
instructed later in this manual.

plug does not fit available receptacle, or if
machine must be reconnected for use on a
different type of circuit, reconnection must
be performed by an electrician or qualified
service personnel, and it must comply with
all local codes and ordinances.

-12-

Extension Cords

If you must use an extension

Minimum Gauge Size ...........................14 AWG

Maximum Length (Shorter is Better).......50 ft.

Model G0816 (Mfd. Since 10/15)

SECTION 3: SETUP

This machine was carefully packaged for safe
transport. When unpacking, separate all enclosed
items from packaging materials and inspect them
for shipping damage.

,

please

IMPORTANT:

you are completely satisfied with the machine and
have resolved any issues between Grizzly or the
shipping agent. You MUST have the original pack-

aging to file a freight claim. It is also extremely
helpful if you need to return your machine later.

Keep children and pets away
from plastic bags or packing
materials shipped with this

get help from other people

The following items are needed, but not included,
for the setup/assembly of this machine.

Needed for Setup

This machine presents
serious injury hazards
to untrained users. Read
through this entire manu­al to become familiar with
the controls and opera­tions before starting the
machine!

Wear safety glasses during
the entire setup process!

Description Qty

• Safety Glasses (for each person) ............... 1

• Solvent/Cleaner .......................................... 1

• Shop Rags .................................................. 1

• Lifting Strap (Rated for at least 600 lbs.).... 1

• Lifting Equipment

(Rated for at least 600 lbs.) ........................ 1

• Another Person .......................................... 1

Unpacking

HEAV Y L IFT!
Straining or crushing injury
may occur from improperly
lifting machine or some of
its parts. To reduce this risk,

and use a forklift (or other
lifting equipment) rated for
weight of this machine.

If items are damaged

call us immediately at [phone].

Save all packaging materials until

SUFFOCATION HAZARD!

machine. Discard immediately.

Model G0816 (Mfd. Since 10/15)

-13-

Inventory

The following is a list of items shipped with your
machine. Before beginning setup, lay these items
out and inventory them.

If any non-proprietary parts are missing (e.g. a
nut or a washer), we will gladly replace them; or
for the sake of expediency, replacements can be
obtained at your local hardware store.

NOTICE

If you cannot find an item on this list, care­fully check around/inside the machine and
packaging materials. Often, these items get
lost in packaging materials while unpack­ing or they are pre-installed at the factory.

Box 1 (Figures 6–7) Qty

A. Assembled Machine ................................... 1

B. Retainer Nut Spanner Wrench ................... 1

A

Figure 6. Model G0816.

B

Figure 7. Retainer nut spanner wrench.

-14-

Model G0816 (Mfd. Since 10/15)

The unpainted surfaces of your machine are
coated with a heavy-duty rust preventative that
prevents corrosion during shipment and storage.
This rust preventative works extremely well, but it
will take a little time to clean.

Be patient and do a thorough job cleaning your
machine. The time you spend doing this now will
give you a better appreciation for the proper care
of your machine's unpainted surfaces.

There are many ways to remove this rust preven­tative, but the following steps work well in a wide
variety of situations. Always follow the manufac­turer’s instructions with any cleaning product you
use and make sure you work in a well-ventilated
area to minimize exposure to toxic fumes.

Before cleaning, gather the following:

• Disposable rags

• Cleaner/degreaser (WD•40 works well)

• Safety glasses & disposable gloves

• Plastic paint scraper (optional)

Basic steps for removing rust preventative:

1.

2.

3.

4.

Many cleaning solvents

work in a well-ventilated

Avoid chlorine-based solvents, such as

Cleanup

Gasoline and petroleum
products have low flash
points and can explode
or cause fire if used to
clean machinery. Avoi d
using these products
to clean machinery.

Put on safety glasses.

Coat the rust preventative with a liberal

amount of cleaner/degreaser, then let it soak
for 5–10 minutes.

Wipe off the surfaces. If your cleaner/degreas-

er is effective, the rust preventative will wipe
off easily. If you have a plastic paint scraper,
scrape off as much as you can first, then wipe
off the rest with the rag.

Repeat Steps 2–3 as necessary until clean,

then coat all unpainted surfaces with a quality
metal protectant to prevent rust.

are toxic if inhaled. Only

area.

NOTICE

acetone or brake parts cleaner, that may
damage painted surfaces.

T23692—Orange Power Degreaser

A great product for removing the waxy ship­ping grease from the non-painted parts of the
machine during clean up.

Figure 8. T23692 Orange Power Degreaser.

Model G0816 (Mfd. Since 10/15)

-15-

Site Considerations

Weight Load

Refer to the
of your machine. Make sure that the surface upon
which the machine is placed will bear the weight
of the machine, additional equipment that may be
installed on the machine, and the heaviest work­piece that will be used. Additionally, consider the
weight of the operator and any dynamic loading
that may occur when operating the machine.

Space Allocation

Consider the largest size of workpiece that will
be processed through this machine and provide
enough space around the machine for adequate
operator material handling or the installation of
auxiliary equipment. With permanent installations,
leave enough space around the machine to open
or remove doors/covers as required by the main­tenance and service described in this manual.

See below for required space allocation.

Physical Environment

Extreme conditions for this type of machinery are

Place this machine near an existing power source.

other hazards. Make sure to leave enough space

Shadows, glare, or strobe effects that may distract
or impede the operator must be eliminated.

Machine Data Sheet for the weight

Children or untrained people
may be seriously injured by
this machine. Only install in an
access restricted location.

The physical environment where the machine is
operated is important for safe operation and lon­gevity of machine components. For best results,
operate this machine in a dry environment that is
free from excessive moisture, hazardous chemi­cals, airborne abrasives, or extreme conditions.

generally those where the ambient temperature
range exceeds 41°–104°F; the relative humidity
range exceeds 20%–95% (non-condensing); or
the environment is subject to vibration, shocks,
or bumps.

Electrical Installation

Make sure all power cords are protected from
traffic, material handling, moisture, chemicals, or

around machine to disconnect power supply or
apply a lockout/tagout device, if required.

Lighting

Lighting around the machine must be adequate
enough that operations can be performed safely.

= Electrical Connection

-16 -

Keep

Workpiece
Loading Area
Unobstructed

22½"

Figure 9. Minimum working clearances.

34"

Model G0816 (Mfd. Since 10/15)

Lifting & Placing

get help from other people

Anchoring machinery to the floor prevents tipping
or shifting and reduces vibration that may occur
during operation, resulting in a machine that runs
slightly quieter and feels more solid.

If the machine will be installed in a commercial or
workplace setting, or if it is permanently connect­ed (hardwired) to the power supply, local codes
may require that it be anchored to the floor.

If not required by any local codes, fastening the
machine to the floor is an optional step. If you
choose not to do this with your machine, we rec­ommend placing it on machine mounts, as these
provide an easy method for leveling and they have
vibration-absorbing pads.

Lag shield anchors with lag screws (see below)
are a popular way to anchor machinery to a con­crete floor, because the anchors sit flush with the
floor surface, making it easy to unbolt and move
the machine later, if needed. However, anytime
local codes apply, you MUST follow the anchoring
methodology specified by the code.

Anchoring to Floor

HEAV Y L IFT!
Straining or crushing injury
may occur from improperly
lifting machine or some of
its parts. To reduce this risk,

and use a forklift (or other
lifting equipment) rated for
weight of this machine.

To lift and place the machine, wrap a lifting strap
rated for at least 600 lbs. around lifting bars, as
shown in Figure 10, unbolt machine from pallet,
then use a forklift to lift the machine off of the pal­let and onto a suitable location.

Number of Mounting Holes ............................ 4

Diameter of Mounting Hardware .................

1

⁄2"

Anchoring to Concrete Floors

Figure 10. Using forklift and lifting straps to lift

and place machine.

Model G0816 (Mfd. Since 10/15)

Lag Screw

Flat Washer

Machine Base

Concrete

Figure 11. Popular method for anchoring

machinery to a concrete floor.

Lag Shield Anchor

Drilled Hole

-17-

Once assembly is complete, test run the machine
to ensure it is properly connected to power and
safety components are functioning correctly.

If you find an unusual problem during the test run,
immediately stop the machine, disconnect it from
power, and fix the problem BEFORE operating the
machine again. The

table in the

SERVICE section of this manual can help.

DO NOT start machine until all preceding
setup instructions have been performed.
Operating an improperly set up machine

Serious injury or death can result from

Power Connection

Before the machine can be connected to the
power source, an electrical circuit and connec­tion device must be prepared per the POWER
SUPPLY section in this manual, and all previ­ous setup instructions in this manual must be
complete to ensure that the machine has been
assembled and installed properly.

Always make sure the master power switch on the
machine is turned OFF before connecting power.

Power Connection

Install a NEMA 6-15 plug on end of power cord
per manufacturer's instructions, then Insert power
cord plug into a matching power supply recep­tacle. The machine is now connected to the power
source.

If you need to disconnect the machine from
power later, pull the plug completely out of the
receptacle.

Test Run

Troubleshooting

using this machine BEFORE understanding
its controls and related safety information.
DO NOT operate, or allow others to operate,
machine until the information is understood.

Verify Lubrication

GEARBOX M UST

BE FIL LED WITH OIL!

OIL MAY NOT BE

SHIPPED WITH MACHINE!

Refer to Lubrication Section

for Correct Oil Type.

This machine was shipped from the factory with
oil in it, but the headstock oil reservoir level must
be verified before the machine can be operated
for the first time. Refer to the Lubrication sec­tion, beginning on Page 28, for details on how to
check oil.

Damage caused by running the bead roller
without oil in the reservoir will not be
covered under warranty.

-18-

may result in malfunction or unexpect­ed results that can lead to serious injury,
death, or machine/property damage.

To test run machine:

1. Clear all setup tools away from machine.

2. Connect machine to power. Power indicator
(see Page 5) should illuminate.

3. Rotate master power switch to ON position.

4. Press left control pedal to start motor. Verify

motor starts up and runs smoothly without
any unusual problems or noises.

5. Confirm upper mandrel rotates clockwise and
lower mandrel rotates counterclockwise, then
release foot pedal to stop motor.

6. Repeat Step 4–5 with right control pedal.
Confirm mandrels rotate in opposite direc­tion, then turn master power switch OFF.

Congratulations! The Test Run is complete.

Model G0816 (Mfd. Since 10/15)

SECTION 4: OPERATIONS

The purpose of this overview is to provide the nov­ice machine operator with a basic understanding
of how the machine is used during operation, so
the

discussed later

in this manual

Due to the generic nature of this overview, it is
not intended to be an instructional guide. To learn
more about specific operations, read this entire
manual and
rienced
research outside of this manual by reading "how­to" books, trade magazines, or websites.

To reduce your risk of
serious injury, read this
entire manual BEFORE

Eye injury hazard! Always
wear safety glasses when

Operation Overview

To complete a typical operation, the operator
does the following:

1. Examines workpiece to make sure it is suit-

able for bead rolling.

machine controls/components

are easier to understand.

seek additional training from expe-

machine operators, and do additional

using machine.

2. Installs appropriate mandrel set for operation.

3. Properly adjusts mandrels and fence for

operation.

4. Connects machine to power and turns master
power switch to ON position.

5. Puts on required safety glasses and heavy
leather gloves.

6. Places workpiece on lower mandrel, then
lowers upper mandrel against workpiece with
moderate pressure.

7. Uses foot pedal control to feed workpiece
through mandrels, then releases foot pedal to
stop motor.

8. Removes workpiece, inspects bead, and if
necessary, repeats Steps 5–6 until desired
bead radius or profile is achieved.

using this machine.

Laceration hazard! Always
wear heavy leather gloves
when handling sheet metal.

Model G0816 (Mfd. Since 10/15)

9. Turns master power switch to OFF position
and disconnects machine from power.

If you are not experienced with this type
of machine, WE STRONGLY RECOMMEND
that you seek additional training outside of
this manual. Read books/magazines or get
formal training before beginning any proj­ects. Regardless of the content in this sec­tion, Grizzly Industrial will not be held liable
for accidents caused by lack of training.

-19 -

Aligning Mandrels

Before operations, and whenever you change
mandrel sets, always make sure the mandrels are
aligned (see Figure 12) to ensure properly formed
beads.

Mandrels Misaligned Mandrels Aligned

Figure 12. Examples of mandrel misalignment

and alignment.

To align the mandrels, lower the upper mandrel
until it almost touches the lower mandrel. Loosen
the lower mandrel lock lever (see Figure 13),
rotate the lower mandrel alignment crank until the
lower mandrel aligns with the upper mandrel, then
tighten the lock lever.

Adjusting Fence

Position

The fence guides the workpiece in a straight line
at a set distance from the mandrels to create
straight, consistent beads that are parallel with an
edge of the workpiece.

The fence can be mounted in two positions (see
Figures 14 –15).

• Forward Position (see Figure 14): Use for

beads closer to the workpiece edge. The
fence adjusts from 0"–4" from the mandrels.

• Rear Position (see Figure 15): Use for

beads farther away from the workpiece edge.
The fence adjusts from 5
mandrels.

Note: The fence can be removed altogether
for rolling curved or straight, non-parallel beads
(refer to Rolling Curved or Straight Beads Not
Parallel With Edge of Workpiece on Page 24).

Fence Clamp
Block (1 of 2)

in Forward

Position

1

⁄2"–101⁄4" from the

• To move the lower mandrel toward the head­stock, rotate the crank clockwise.

• To move the lower mandrel away from the
headstock, rotate the crank counterclockwise.

Mandrels

Almost

Touching

Figure 13. Location of mandrel alignment

components.

-20-

Lower Mandrel

Alignment Crank

Lower Mandrel

Lock Lever

Fence

Faceplate

Figure 14. Fence installed in forward position.

Fence Clamp
Block (1 of 2)

in Rear Position

Fence Base

(Faceplate
Removed)

Figure 15. Fence installed in rear position.

Model G0816 (Mfd. Since 10/15)

Fence

Base

Changing Fence Mounting Position

This machine comes with the fence mounted in
the forward position. To use the rear position, you
must partially disassemble and remove the fence,
move the mounting blocks, then re-assemble and
install the fence in the new position (see Figures

14–15 on Page 20).

Tools Needed Qty

Hex Wrenches 6, 10mm ..............................1 Ea.

Retainer Nut Spanner Wrench .......................... 1

5. Slide fence base out of clamp blocks (see
Figure 17).

To mount fence in rear position:

1. DISCONNECT MACHINE FROM POWER!

2. Use retainer nut spanner wrench to remove

lower retainer nut, then remove lower man­drel (see Figure 16).

3. Remove faceplate from fence base (see
Figure 16).

4. Remove two clamp bolts (see Figure 16)

from clamp blocks (one on each side of
machine).

Upper

Retainer Nut

(For Reference)

Clamp Bolt

(1 of 2)

Clamp Block

(1 of 2)

Figure 17. Fence base removed from clamp

blocks.

6. Install clamp blocks in rear position (see
Figure 18).

7. Install clamp bolts (see Figure 18).

8. Install fence base without faceplate (see
Figure 18) and adjust as needed (see
Adjusting Fence on Page 22).

Note: In the rear position the faceplate is not

used; instead, the fence base functions as
the faceplate.

9. Re-install lower mandrel.

Fence

Base

Clamp Bolts

(1 of 2)

Lower

Retainer Nut

& Mandrel

Removed

Figure 16. Location of clamp bolts; lower

retainer nut, mandrel, and faceplate removed.

Model G0816 (Mfd. Since 10/15)

Faceplate Removed

From Fence Base

Clamp Block

(1 of 2)

Figure 18. Fence mounted in rear position.

Note: To mount the fence in the forward position,

remove the fence and clamp blocks, then install
the clamp blocks in the forward position. Re-install
the faceplate on the fence base and install the
fence in the forward position. Re-install the lower

mandrel.

-21-

Adjusting Fence

The fence adjusts from 0"–4" from the mandrels
in the forward position, and from 5
rear position (refer to Adjusting Fence Position,
beginning on Page 20 for more information).

To adjust the fence, loosen the clamp bolts,
move the faceplate (forward position) or base
(rear position) toward or away from the mandrels
as needed, then retighten the clamp bolts (see
Figures 19 –20).

Faceplate

Adjusts

Toward and

Away From

Mandrels

Figure 19. Fence adjustment components

(forward position).

Fence Base

Adjusts

Toward and

Away From

Mandrels

1

⁄2 "–101⁄4" in the

Clamp Bolts

(1 of 2)

Clamp Bolts

(1 of 2)

Rolling Beads

The Model G0816 can be used to create grooves
of various shapes in sheet metal panels. The
operator places a workpiece between the upper
and lower mandrels, lowers the upper man­drel down, exerting moderate pressure on the
workpiece, then feeds the workpiece through the
mandrels.

If necessary, the operator repeats the process,
feeding the workpiece in the opposite direction,
and exerting incrementally greater force with the
upper mandrel during each pass until the desired
bead radius or profile is achieved.

• To roll straight beads that are parallel with one

edge of the workpiece, use the fence.

• To roll curved beads or straight beads that are

not parallel with an edge of the workpiece,
remove the fence.

Rolling Straight Beads Parallel with
Edge of Workpiece

1. DISCONNECT MACHINE FROM POWER!

2. Align mandrels and adjust fence position

according to needs of operation (refer to

Adjusting Fence Position beginning on
Page 20).

Figure 20. Fence adjustment components (rear

position).

-22-

3. Raise upper mandrel enough to fit workpiece
between mandrels (see Figure 21).

Gap Between

Mandrels

for Loading

Workpiece

Figure 21. Upper mandrel raised in preparation

for loading workpiece.

Model G0816 (Mfd. Since 10/15)

4. Place workpiece on lower mandrel with edge
against fence, then lower upper mandrel until
it just touches workpiece (see Figure 22).

Upper Mandrel

Workpiece

Lowered onto

Workpiece

Fence

Figure 22. Workpiece placed on lower mandrel

in preparation for bead rolling.

5. Crank down upper mandrel an additional

1

⁄2-turn , or enough to exert moderate pres-

sure on workpiece.

6. Using both hands to steady workpiece, press
foot pedal to advance workpiece through man­drels and create bead (see Figures 23–24).
When you reach end of bead, release foot
pedal to stop motor.

— To advance the workpiece to the left,

press the left foot pedal (see Figure 24).

— To advance the workpiece to the right,

press the right foot pedal (see Figure 24).

Bead

Note: The amount of force to use in Step 5 will

vary depending upon workpiece material and
thickness. Use a test piece of the same mate­rial and thickness as your workpiece to get a
feel for the pressure required.

Figure 23. Bead-rolling pass complete.

Left Foot Pedal

Right Foot Pedal

Figure 24. Using left foot pedal to advance

workpiece to the left.

7. If necessary, repeat Steps 5–6, feeding
workpiece in opposite direction until you
achieve desired results.

Model G0816 (Mfd. Since 10/15)

-23-

Rolling Curved or Straight Beads Not
Parallel with Edge of Workpiece

To roll curved or straight beads not parallel with a
workpiece edge, you must first remove the fence
and clamp blocks. This will open up the throat
(see Figure 25), allowing room to maneuver your
workpiece.

Tools Needed Qty

Hex Wrenches 6, 10mm ..............................1 Ea.

Retainer Nut Spanner Wrench .......................... 1

To remove fence:

5. Remove clamp bolts from clamp blocks (one

on each side of machine), then remove fence
assembly (see Figure 26).

Fence Clamp

Bolt Removed

(1 of 2)

1. DISCONNECT MACHINE FROM POWER!

2. Raise upper mandrel.

3. Use retainer nut spanner wrench to remove

lower retainer nut, then remove lower man­drel (see Figure 25).

4. Remove faceplate (see Figure 25).

Upper

Retainer Nut

(for Reference)

Lower

Retainer Nut

& Mandrel

Removed

Faceplate Removed

From Fence Base

Throat

Fence Clamp
Block (1 of 2)

Figure 26. Fence assembly removed.

6. Remove fence clamp blocks and re-install
lower mandrel (see Figure 27).

Figure 27. Machine set up for rolling curved or

straight, non-parallel beads.

Figure 25. Lower mandrel and fence faceplate

removed.

-24-

Model G0816 (Mfd. Since 10/15)

To roll curved or straight, non-parallel beads:

1. Mark path of desired bead on workpiece.

2. Align mandrels (see Page 20).

5. Using hands to steady and guide workpiece,

press foot pedal to advance workpiece
through mandrels and create bead (see
Figure 29). When you reach end of bead,
release foot pedal to stop motor.

3. Place workpiece between mandrels, then
lower upper mandrel until it just touches
workpiece (see Figure 28).

Figure 28. Workpiece loaded for rolling curved

bead.

4. Crank upper mandrel down an additional

1

⁄2-turn , or enough to exert moderate pres-

sure on workpiece.

— To advance the workpiece to the left,

press the left foot pedal.

— To advance the workpiece to the right,

press the right foot pedal.

Note: When rolling curved beads, you must

rotate the workpiece by hand as it advances
through mandrels in order to create the
curve. If necessary, have an assistant help
with rotating the workpiece.

Note: The amount of force to use in Step 4

will vary depending upon workpiece material
and thickness. Use a test piece of the same
material and thickness as your workpiece to
get a feel for the pressure required.

Figure 29. Rolling a curved bead.

6. If necessary, repeat Steps 4–5, feeding

workpiece in opposite direction until you
achieve desired results.

Model G0816 (Mfd. Since 10/15)

-25-

Changing Mandrels

Replacement mandrel sets are available for vari­ous applications (see Accessories on Page 27
for more information). To change the mandrels,
first use the included spanner wrench to remove
the retainer nuts (see Figures 30–31).

• The upper retainer nut (see Figure 30) has

left-hand threads. Rotate it clockwise to loos­en and counterclockwise to tighten.

• The lower retainer nut (see Figures 30–31)

has right-hand threads. Rotate it counterclock­wise to loosen and clockwise to tighten.

Upper

Retainer Nut

Remove the existing mandrel set (see Figure 32),
then install a new mandrel set and secure with
retainer nuts.

Figure 32. Mandrels removed.

Mandrel Set

Lower

Retainer Nut

Figure 30. Location of retainer nuts and

mandrels.

Figure 31. Using included spanner wrench to

remove lower retainer nut.

-26-

Model G0816 (Mfd. Since 10/15)

ACCESSORIES

Installing unapproved accessories may

order online at www.grizzly.com or call 1-800-523-4777

SECTION 5: ACCESSORIES

cause machine to malfunction, resulting in
serious personal injury or machine damage.
To reduce this risk, only install accessories
recommended for this machine by Grizzly.

NOTICE

Refer to our website or latest catalog for
additional recommended accessories.

SB1365—Machine and Way Oil-ISO 68
T23964—Multi-Purpose NLGI#2 Grease
T26685—Moly-D Machine Oil-ISO 32
G2545 —Silicone Lubricant

Mandrel Sets

T27610—Bead Forming Mandrel Set, 1⁄4"
T27611—Bead Forming Mandrel Set,
T27612—Bead Forming Mandrel Set, 3⁄8"
T27613—Bead Forming Mandrel Set,
T27614—Bead Forming Mandrel Set, 1"
T27615—V-Groove Forming Mandrel Set
T27616—Flanging Mandrel Set,
T27617—Flanging Mandrel Set,
T27618—Shear Mandrel Set

T27610

T27615

T27614

T27616

3

1

⁄8"
⁄2"

5

⁄16"

1

⁄2"

SB1365

T23964 G2545

Figure 34. Recommended products for machine

lubrication.

H7616—Oil Can w/Plastic Nozzle

This high-pressure oil can is perfect for lubricating
the ball oilers found on your machine. Each can
holds 5 ounces of oil.

T26685

T27617

Figure 33. Grizzly mandrel sets for Model

G0816.

Model G0816 (Mfd. Since 10/15)

T27618

Figure 35. High-pressure oil can for ball oilers.

-27-

SECTION 6: MAINTENANCE

To reduce risk of shock or
accidental startup, always
disconnect machine from

Lubrication

Use the information in the charts below as a daily

power before adjustments,
maintenance, or service.

guide for lubrication tasks. We recommend using
SB1365 (ISO 68) or T26685 (ISO 32) lubricants
(see Accessories on Page 27) for most of the
lubrication tasks.

Schedule

For optimum performance from your machine,
follow this maintenance schedule and refer to any
specific instructions given in this section.

Daily Check

• Loose mounting bolts.

• Worn or damaged wires.

• Check/adjust lubrication.

• Any other unsafe condition.

Cleaning &

Protecting

Cleaning the Model G0816 is relatively easy. Wipe
down all unpainted and machined surfaces daily
to keep them rust free and in top condition. This
includes any surface that is vulnerable to rust if
left unprotected. Use ISO 68 machine oil or any
other quality metal lubricant (see Page 27 for
offerings from Grizzly) to prevent corrosion.

Lubrication Frequency

Lubrication Task Frequency

Headstock Daily

Ball Oilers Daily

Upper Mandrel Elevation
Crank

Daily

Page
Ref.

29

30

30

Lubrication Amount & Type

Lubrication Task Oil Type Amount

Headstock ISO 68

Ball Oilers ISO 32

Upper Mandrel Elevation
Crank

Items Needed Qty

Wrench or Socket 12mm ................................... 1

1–2-Gallon Catch Pan ....................................... 1

Pump-Type Oil Can (see Page 27) ................... 1

Mineral Spirits .................................... As Needed

Small Brushes ................................................... 2

ISO 68

0.63 Qt.

1–2

Squirts

As

Needed

-28-

Model G0816 (Mfd. Since 10/15)

NOTICE

The recommended lubrication is based on
light-to-medium usage. Keeping in mind
that lubrication helps to protect the value
and operation of the machine, these lubri­cation tasks may need to be performed
more frequently than recommended here,
depending on usage.

Failure to follow reasonable lubrication
practices as instructed in this manual could
lead to premature failure of machine com­ponents and will void the warranty.

Adding Oil

The oil fill plug is located on top of the headstock,
as shown in Figure 37.

Headstock

Fill Plug

Headstock

Oil Type ................ SB1365 or ISO 68 Equivalent

Oil Amount ........................................ 0.63 Quarts

Check/Add Frequency ................................. Daily

Change ................. Every 1000 Operating Hours

The headstock gearing is lubricated by an oil
bath that distributes the lubricant with the motion
of the gears, much like an automotive manual
transmission.

Note: Change the oil after the first 300 hours of
use, then after every 1000 hours of use. The first
oil change is done earlier than usual to remove
any dust or particles that may remain in the gear­box after manufacturing.

Checking Oil Level

The headstock reservoir has the proper amount of
oil when the oil level in the sight glass is approxi­mately halfway. The oil sight glass is located
on the right side of the headstock, as shown in

Figure 36.

Figure 37. Location of headstock fill plug.

To change headstock oil:

1. DISCONNECT MACHINE FROM POWER!

2. Remove fill plug from top of headstock.

3. Place 1–2-gallon catch pan under headstock

drain plug (see Figure 38), then remove
drain plug.

Headstock
Drain Plug

Headstock

Oil Sight

Glass

Figure 36. Location of headstock oil sight glass.

Model G0816 (Mfd. Since 10/15)

Figure 38. Location of headstock drain plug.

4. When headstock reservoir is empty, re-install

drain plug and clean away any spilled oil.

5. Fill headstock reservoir until oil level is
approximately halfway in sight glass, then re­install fill plug.

-29-

Ball Oilers

Oil Ty pe .... Grizzly T26685 or ISO 32 Equivalent

Oil Amount ......................................1 or 2 Squirts

Lubrication Frequency ................................. Daily

Upper Mandrel Elevation Crank

Oil Type ................ SB1365 or ISO 68 Equivalent

Oil Amount ......................................... As Needed

Lubrication Frequency ................................. Daily

This machine has 5 ball oilers that should be oiled
on a daily basis before beginning operation. Refer
to Figure 39 for their locations.

Ball Oilers

Proper lubrication of ball oilers is done with a
pump-type oil can that has a plastic or rubber­ized cone tip. We do not recommend using metal
needle or lance tips, as they can push the ball too
far into the oiler, break the spring seat, and lodge
the ball in the oil galley.

Lubricate the ball oilers before and after machine
use, and more frequently under heavy use. When
lubricating ball oilers, first clean the outside sur­face to remove any dust or grime. Push the rub­ber or plastic tip of the oil can nozzle against the
ball oiler to create a hydraulic seal, then pump the
oil can once or twice. If you see sludge and con­taminants coming out of the lubrication area, keep
pumping the oil can until the oil runs clear. When
finished, wipe away any excess oil.

Below is a list of the ball oilers and their loca­tions (see Figure 39):

A. Upper Mandrel Shaft (Front)
B. Upper Headstock
C. Lower Mandrel Shaft (Front)
D. Upper Mandrel Shaft (Rear)
E. Lower Mandrel Shaft (Rear)

B

A

D

Before lubricating the elevation crank, remove
it (see Figure 40) and clean the threads with
mineral spirits. A stiff brush works well to help
clean out the threads.

Elevation

Crank

Figure 40. Upper mandrel elevation crank

removed for cleaning/lubrication.

Apply a thin coat of oil along the length of the
threads. Use a stiff brush to make sure the oil
is applied evenly and down into the threads.
Re-install the elevation crank, and then rotate it up
and down through its range of motion a few times
to distribute the lubricant.

Note: In some environments, abrasive material
can become caught by the lubricant and drawn into
the threads. In this case, lubricate the elevation
crank threads with a quality dry lubricant.

-30-

E

C

Figure 39. Locations of ball oilers.

Model G0816 (Mfd. Since 10/15)

Review the troubleshooting and procedures in this section if a problem develops with your machine. If
you need replacement parts or additional help with a procedure, call our Technical Support.

gather the serial number and manufacture date of your machine before calling.

SECTION 7: SERVICE

Troubleshooting

Motor & Electrical

Symptom Possible Cause Possible Solution

Machine does not
start or a breaker
trips.

Machine stalls or is
underpowered.

Machine has
vibration or noisy
operation.

1. Main power switch in OFF position/at fault.

2. Plug/receptacle at fault/wired wrong.

3. Incorrect power supply voltage/circuit size.

4. Power supply circuit breaker tripped or fuse
blown.

5. Motor wires connected incorrectly.

6. Contactor not energized/has poor contacts.

7. Wiring open/has high resistance.

8. Foot pedal switch at fault.

9. Start capacitor at fault.

10. Centrifugal switch at fault.

11. Motor at fault.

1. Machine undersized for task.

2. Wrong workpiece material.

3. Motor overheated.

4. Motor wired incorrectly.

5. Contactor not energized/has poor contacts.

6. Plug/receptacle at fault.

7. Gearbox at fault.

8. Run capacitor at fault.

9. Centrifugal switch at fault.

10. Foot pedal switch at fault.

11. Motor bearings at fault.

1. Motor or component loose.

2. Motor fan rubbing on fan cover.

3. Motor mount loose/broken.

4. Machine incorrectly mounted on floor.

5. Mandrel(s) at fault/incorrectly installed.

6. Centrifugal switch at fault.

7. Motor bearings at fault.

1. Rotate switch to ON position. Replace.

2. Test for good contacts; correct the wiring.

3. Ensure correct power supply voltage/circuit size.

4. Ensure circuit is sized correctly and free of shorts.
Reset circuit breaker or replace fuse.

5. Correct motor wiring connections.

6. Test all legs for power/replace.

7. Check/fix broken, disconnected, or corroded wires.

8. Test/replace switch.

9. Test/replace.

10. Adjust/replace centrifugal switch if available.

11. Test/repair/replace.

1. Reduce downward pressure of upper roller.

2. Use correct type/size of sheet metal stock.

3. Clean motor, let cool, and reduce workload.

4. Wire motor correctly.

5. Test all legs for power/replace.

6. Test for good contacts/correct wiring.

7. Replace broken or slipping gears.

8. Test/replace.

9. Adjust/replace centrifugal switch if available.

10. Test/replace switch.

11. Test by rotating shaft; rotational grinding/loose shaft
requires bearing replacement.

1. Inspect/replace damaged bolts/nuts, and retighten
with thread-locking fluid.

2. Fix/replace fan cover; replace loose/damaged fan.

3. Tighten/replace.

4. Tighten mounting bolts; relocate/shim machine.

5. Ensure mandrels are correctly installed, replace if
necessary.

6. Adjust/replace centrifugal switch if available.

7. Test by rotating shaft; rotational grinding/loose shaft
requires bearing replacement.

Note: Please

Model G0816 (Mfd. Since 10/15)

-31-

Machine Operation

Symptom Possible Cause Possible Solution

Workpiece deforms,
kinks, or is crushed
during operation.

Bead is not deep
enough.

Bead is too deep. 1. Excessive rolling pressure. 1. Reduce downward pressure of upper mandrel.

Workpiece does not
move when rollers
rotate.

Upper mandrel
does not raise when
elevation crank is
loosened.

1. Excessive rolling pressure.

2. Mandrels not properly aligned.

3. Mandrel(s) are damaged.

1. Not enough rolling pressure. 1. Increase downward pressure of upper mandrel.

1. Not enough rolling pressure.

2. Grease/oil on workpiece/mandrels, causing
mandrels to slip against workpiece.

1. Upper mandrel return spring tension set too
low.

2. Upper mandrel return spring worn/
disconnected.

1. Reduce downward pressure of upper mandrel.

2. Align mandrels (Page 20).

3. Replace mandrel(s)

1. Increase downward pressure of upper mandrel.

2. Thoroughly clean workpiece/mandrels to prevent
slipping.

1. Increase return spring tension (Page 33).

2. Inspect/re-attach return spring; replace if necessary
(Page 33).

-32-

Model G0816 (Mfd. Since 10/15)

Adjusting Return

Removing/Installing

Spring Tension

The return spring causes the upper mandrel to
raise when the elevation crank is rotated coun­terclockwise. The return spring tension can be
adjusted by rotating the spring tension knob (see
Figure 41).

Elevation

Crank

Figure 41. Location of spring tension knob.

Return Spring
Tension Knob

Return Spring

If the return spring requires replacement or re­installation, follow the instructions below to remove
and install a new return spring.

Removing Return Spring

1. DISCONNECT MACHINE FROM POWER!

2. Manually lift upper mandrel all the way and

support it with a piece of foam or a wood
block to prevent it from dropping during Step
3 (see Figure 42).

Foam Block

The return spring tension is set at the factory and
should not need routine adjustment. However,
if after prolonged use the upper mandrel fails
to raise, the return spring may have become
stretched, requiring a tension adjustment.

• Tighten the return spring tension knob to
increase spring tension. Do not overtighten.

• Loosen the knob to decrease spring tension.

Important: Be careful when loosening the knob. Loosening it too much can cause the spring to become detached, making it extremely difficult to re-install. If this happens, refer to following section Removing/Installing Return Spring.

Figure 42. Upper mandrel supported with foam

block.

3. Loosen return spring tension knob all the
way, and remove it from threaded pull rod
(see Figure 43).

Tension Knob

Removed

Threaded

Pull Rod

Model G0816 (Mfd. Since 10/15)

Figure 43. Tension knob removed from threaded

pull rod.

-33-

4. Remove return spring with pull rod from
upper mandrel shaft inside headstock, then
remove pull rod from spring (see Figures

44–45).

Installing Return Spring

Tools Needed Qty

Needle-Nose Pliers ........................................... 1

Flashlight ........................................................... 1

Tension

Knob

Figure 44. Return spring components removed.

Upper Mandrel Shaft

Connection Point

Return

Spring

Pull

Rod

To install return spring:

1. Insert one end of spring into hole in pull rod,

then attach other end to connection point on
upper mandrel shaft, inside headstock (see

Figure 46). Use flashlight if necessary.

Tip: Tie a piece of string around the spring in

case it drops during installation.

Pull Rod Upper Mandrel Shaft

Connection Point

Return Spring

Figure 45. Upper mandrel shaft connection point

located inside headstock.

Figure 46. Return spring with pull rod installed
on upper mandrel shaft (located in headstock).

2. Use needle-nose pliers to stretch spring
upwards, then thread spring tension knob
onto pull rod (see Figure 47) 2–3 turns.

Tension

Knob

Pull Rod

Spring

Stretched Up

Figure 47. Using needle-nose pliers to stretch

return spring up while installing tension knob.

-34-

3. Allow tension knob to seat in hole, then adjust
spring tension until upper mandrel raises
properly. DO NOT overtighten.

Model G0816 (Mfd. Since 10/15)

These pages are current at the time of printing. However, in the spirit of improvement, we may make chang­es to the electrical systems of future machines. Compare the manufacture date of your machine to the one

number and manufacture date of your

machine before calling. This information can be found on the main machine label.

machine

SECTION 8: WIRING

stated in this manual, and study this section carefully.

If there are differences between your machine and what is shown in this section, call Technical Support at
[phone] for assistance BEFORE making any changes to the wiring on your machine. An updated
wiring diagram may be available. Note: Please gather the serial

Wiring Safety Instructions

SHOCK HAZARD. Working on wiring that is con-

nected to a power source is extremely dangerous.
Touching electrified parts will result in personal
injury including but not limited to severe burns,
electrocution, or death. Disconnect the power
from the machine before servicing electrical com­ponents!

MODIFICATIONS. Modifying the wiring beyond
what is shown in the diagram may lead to unpre­dictable results, including serious injury or fire.
This includes the installation of unapproved after­market parts.

WIRE CONNECTIONS. All connections must
be tight to prevent wires from loosening during
machine operation. Double-check all wires dis­connected or connected during any wiring task to
ensure tight connections.

CIRCUIT REQUIREMENTS. You MUST follow
the requirements at the beginning of this manual
when connecting your machine to a power source.

WIRE/COMPONENT DAMAGE. Damaged wires
or components increase the risk of serious per­sonal injury, fire, or machine damage. If you notice
that any wires or components are damaged while
performing a wiring task, replace those wires or
components.

MOTOR WIRING. The motor wiring shown in
these diagrams is current at the time of printing
but may not match your machine. If you find this
to be the case, use the wiring diagram inside the
motor junction box.

CAPACITORS/INVERTERS. Some capacitors
and power inverters store an electrical charge for
up to 10 minutes after being disconnected from
the power source. To reduce the risk of being
shocked, wait at least this long before working on
capacitors.

EXPERIENCING DIFFICULTIES. If you are expe­riencing difficulties understanding the information
included in this section, contact our Technical
Support at [phone].

The photos and diagrams
included in this section are
best viewed in color. You
can view these pages in
color at www.grizzly.com.

Model G0816 (Mfd. Since 10/15)

-35-

Electrical Panel Wiring Diagram

1L1

1L2

1L1

1L2

2

21

6.3A UTILITY ELECTRIC JUT1-4RD

2

FUSE R055 250V 2A

Schneider

1L1

10

TEST

Electric

3L2 5L3

8

22 13

6

STOP

GV2-ME14C/6–10A

2

OL RELAY

1

2T1 4T2 6T3

1U1

R1

R1

2

3

14

ONOFF

TeSys 8C10291

START

1V1

1L1

1L2

6.3A UTILITY ELECTRIC JUT1-4RD

3

1655 A6

6.3A UTILITY ELECTRIC JUT1-4RD

FUSE R055 250V 2A

FUSE R055 250V 2A

2L2

2L1

ELECTRICAL PANEL

1U1

1V1

1L1

1L2

L1 L2 L3

LW8GS-25/30000A

ON

OFF

MASTER POWER

SWITCH

T1 T2 T3

L1L1L2

1U1

1L1 3L2 5L3

Schneider

Electric

CONTACTOR

2T1 4T2 6T3

11114

1U1 1U1 1U11U1

1V1 1V1

5 5

13 NO 21 NC

LC1D12

14 NO 22 NC

4 6

4 5

5

1L1 3L2 5L3

7

A1

Schneider

Electric

TeSys

CONTACTOR

A2

0 0

0

2T1 4T2 6T3

4

13 NO 21 NC

LC1D12

14 NO 22 NC

8
3
0

7

A1

TeSys

A2

0

5

5
4
1

PE

To Power

Indicators

Page 38

To Motor

Page 38

To Foot

Pedal

Controls

Page 38

PE

L2

PE L1 L2 PE 1 4 5 3 4 6

4 4

3

5

TERMINAL BAR 10P

PE L1 L2 PE 1 4 5 3 4 6

PE PE

L1

3

6

1 4 5

L2

3

(As Recommended)

6

446

6-15 Plug

G

Ground

1

PE

0

TRANSFORMER

Beijing AOHENGDA Electric Co.

JB/T5555 50/60 HZ T40/E IP2LX

Type: JBK5-63VA

Hot

220

VAC

Hot

2L1

2L2

0220380415024

L2
L1

PE

-36-

Model G0816 (Mfd. Since 10/15)

Electrical Panel Wiring Photo

Model G0816 (Mfd. Since 10/15)

Figure 48. Electrical panel wiring.

-37-

To

Electrical

Panel

Pages

36–37

Power Indicator Wiring Diagram

POWER INDICATORS

38

8

0

3

Power Lamp

YIJIA AD16-22DS

AC/DC 24V

0 0 0

Power Lamp

YIJIA AD16-22DS

AC/DC 24V

Figure 49. Power indicator wiring.

Motor Wiring Diagram

220V MOTOR

START CAPACITOR

CD60 300MFD

275VAC

ELECTRONIC

STARTING

SWITCH
ESS1-40

4 443

3

2 2

5

3

2

1

1 1

GND

RUN CAPACITOR

CBB60 30MFD

450VAC

4

1

PE

4

1

1

5

4

5

Figure 50. Motor junction box wiring.

To Electrical Panel

Pages 36–37

Foot Pedal Wiring Diagram

FOOT PEDAL CONTROLS

3

3

4

3

4

6

3

To

Electrical

Panel

Pages
36–37

-38-

6

Figure 51. Foot pedal wiring.

Model G0816 (Mfd. Since 10/15)

31

We do our best to stock replacement parts when possible, but we cannot guarantee that all parts shown
are available for purchase. Call [phone] or visit www.grizzly.com/parts to check for availability.

28

77

27

30

9

29

27

73

SECTION 9: PARTS

Main

5

73

4

35

11

59

8

32

4

10

23

22

85

86

13

72

91

54

60

26

71

14

3

42

4

24

34

70

21

25

71

7

50

57

89

36

1

87

56

58

48

69

75

41

76

40

73

47

88

42

43

23

90

78

22

61

79

12

17

66

59

21

39

33

80

53
62

15

65

71

71

67

55

49

81

16

68

48

50

87

6

74

63

44

18

19

51

2-1

2-3

45

46

20

2-2

2-4

52

83

84

64

2

2-2

2-5

92

82

93

2-9

2-6

2-10

2-7

2-11

Model G0816 (Mfd. Since 10/15)

2-8

-39-

Main Parts List

REF PART # DESCRIPTION REF PART # DESCRIPTION

1 P0816001 HEADSTOCK 43 P0816043 GEAR SHAFT BUSHING
2 P0816002 MOTOR 1HP 220V 1-PH 44 P0816044 SPACER
2-1 P0816002-1 MOTOR FAN COVER 45 P0816045 MOTOR GASKET
2-2 P0816002-2 CAPACITOR COVER 46 P0816046 CAP SCREW M8-1.25 X 25
2-3 P0816002-3 MOTOR FAN 47 P0816047 OIL FILL PLUG M20-1.5 X 18
2-4 P0816002-4 R CAPACITOR 30M 450V 1-5/8 X 2-7/8 48 P0816048 BUSHING
2-5 P0816002-5 S CAPACITOR 300M 275V 2 X 3-5/8 49 P0816049 SHOULDER STUD-DE M10-1.5 X 14, 12 X 127
2-6 P0816002-6 CONTACT PLATE 50 P0816050 ACORN NUT M10-1.5
2-7 P0816002-7 CENTRIFUGAL SWITCH 51 P0816051 HEX BOLT M8-1.25 X 25
2-8 P0816002-8 MOTOR JUNCTION BOX 52 P0816052 FLAT HD CAP SCR M5-.8 X 16
2-9 P0816002-9 BALL BEARING 6203ZZ (FRONT) 53 P0816053 KEY 8 X 8 X 28
2-10 P0816002-10 BALL BEARING 6303ZZ (REAR) 54 P0816054 CAP SCREW M6-1 X 35
2-11 P0816002-11 STARTING SWITCH ESS1-40 55 P0816055 CAP SCREW M12-1.75 X 25
3 P0816003 UPPER SHAFT HOUSING 56 P0816056 FLAT WASHER 10MM
4 P0816004 BUSHING 35 X 45 X 67 (BRONZE) 57 P0816057 LOCK WASHER 10MM
5 P0816005 UPPER SHAFT 58 P0816058 CAP SCREW M10-1.5 X 25
6 P0816006 GEAR 18T 59 P0816059 SET SCREW M4-.7 X 8
7 P0816007 THRUST BEARING 51107 60 P0816060 FLAT HD CAP SCR M8-1.25 X 25
8 P0816008 LOWER SHAFT BUSHING 61 P0816061 KEY 6 X 6 X 28
9 P0816009 LOWER SHAFT 62 P0816062 FLAT WASHER 16MM
10 P0816010 NEEDLE BEARING HK3038 63 P0816063 HEX NUT M16-2
11 P0816011 COMBINATION BEARING NKX30Z 64 P0816064 CAP SCREW M10-1.5 X 35
12 P0816012 GEAR 18T 65 P0816065 STAND
13 P0816013 LOWER MANDREL ADJUSTMENT SHAFT 66 P0816066 COVER PLATE
14 P0816014 ADJUSTMENT SHAFT BLOCK 67 P0816067 FLAT WASHER 5MM
15 P0816015 GEAR SHAFT 68 P0816068 CAP SCREW M5-.8 X 10
16 P0816016 GEAR 40T 69 P0816069 OIL SIGHT GLASS M20-1.5
17 P0816017 GEAR 18T 70 P0816070 FOOT PEDAL ASSY YEUQING ENCHI ECFS-H5(LTH)
18 P0816018 GEAR 24T 71 P0816071 STRAIN RELIEF M20-1.5 TYPE-5
19 P0816019 GEAR COVER PLATE 72 P0816072 CONDUIT 7/8 X 51"
20 P0816020 CLAMPING PLATE 73 P0816073 BALL OILER 8MM PRESS-IN
21 P0816021 FENCE CLAMP BLOCK 74 P0816074 EXT RETAINING RING 28MM
22 P0816022 FENCE CLAMP BOLT M12-1.75 X 32 75 P0816075 EXTENSION SPRING 3 X 22 X 54
23 P0816023 FENCE CLAMP HANDLE 8 X 71 76 P0816076 PULL ROD M8-1.25 X 36
24 P0816024 FENCE MOUNTING PLATE 77 P0816077 RETAINER NUT SPANNER WRENCH
25 P0816025 FENCE SHAFT M12-1.75 X 16, 16 X 170 78 P0816078 STANDOFF-HEX MF M10-1 X 8, M10-1
26 P0816026 FENCE FACE PLATE 79 P0816079 FLAT WASHER 10MM CP
27 P0816027 COLLAR 30 X 54 X 30 80 P0816080 DRAIN PLUG M10-1 X 10
28 P0816028 MANDREL CONVEX 1/2" BEAD, 3-1/2 X 1" 81 P0816081 CONDUIT 7/8 X 16"
29 P0816029 MANDREL CONCAVE 1/2" COVE, 3 X 1" 82 P0816082 STRAIN RELIEF M20-1.5 TYPE-3
30 P0816030 MANDREL RETAINER NUT M22-2.5 LH 83 P0816083 FLAT WASHER 10MM
31 P0816031 MANDREL RETAINER NUT M22-2.5 84 P0816084 LOCK WASHER 10MM
32 P0816032 ADJUSTMENT SHAFT LEVER 3/8 X 3-1/2" 85 P0816085 SET SCREW M12-1.75 X 30 DOG-PT
33 P0816033 CLAMP BLOCK SHAFT 86 P0816086 HEX NUT M12-1.75
34 P0816034 CLAMP BLOCK SLEEVE 87 P0816087 HEX NUT M10-1.5
35 P0816035 ADJUSTABLE HANDLE M12-1.75, 95L 88 P0816088 O-RING 19.8 X 2.4 P20
36 P0816036 UPPER MANDREL CRANK M20-2.5 X 110 89 P0816089 POWER LAMP YIJIA AD16-22DS 24V 22MM WHT
39 P0816039 HEX BOLT M12-1.75 X 42 DOG-PT 90 P0816090 POWER LAMP YIJIA AD16-22DS 24V 22MM RED
40 P0816040 GASKET 91 P0816091 SWITCH CORD 14G 2W 72"
41 P0816041 SPRING TENSION KNOB M8-1.25, 42 X 33 92 P0816092 MOTOR CORD 14G 3W 24"
42 P0816042 LIFTING ARM 12 X 14, 16 X 100 93 P0816093 POWER CORD 14G 3W 72"

-40-

Model G0816 (Mfd. Since 10/15)

Electrical Panel

101

102

105

1L1

3L2 5L3

21 22 13 14

6.3A UTILITY ELECTRIC JUT1-4RD

10

6

TEST

Schneider

Electric

2T1 4T2 6T3

ONOFF

TeSys 8C10291

STOP

START

GV2-ME14C/6–10A

104104

104

6.3A UTILITY ELECTRIC JUT1-4RD

6.3A UTILITY ELECTRIC JUT1-4RD

1655 A6

L1 L2 L3

OFF

T1 T2 T3

103

106

ON

103

107 107

1L1 3L2 5L3

LC1D12

13 NO 21 NC

Schneider

Electric

KM1

14 NO 22 NC

2T1 4T2 6T3

A1

TeSys

A2

1L1 3L2 5L3

LC1D12

13 NO 21 NC

Schneider

Electric

KM1

14 NO 22 NC

2T1 4T2 6T3

A1

108

TeSys

A2

110

112

109

0220400415024

114

PEPEL1L1L2L2PEPE11445

5

111

33445

5

113

REF PART # DESCRIPTION REF PART # DESCRIPTION

101 P0816101 ELECTRICAL PANEL MOUNTING PLATE 108 P0816108 DIN RAIL (UPPER)
102 P0816102 WIRE RACE 210MM 109 P0816109 TERMINAL BAR 10P
103 P0816103 WIRE RACE 176MM 110 P0816110 CAP SCREW M4-.7 X 8
104 P0816104 TERMINAL BLOCK UTILITY ELEC. JUT1-4RD 6.3A 111 P0816111 FLAT WASHER 4MM
105 P0816105 OL RELAY SCHN GV2ME14C/6-10A 112 P0816112 TRANSFORMER BEIJING AOHENGDA JBK5-63VA
106 P0816106 MASTER POWER SWITCH ASSEMBLY 113 P0816113 DIN RAIL (LOWER)
107 P0816107 CONTACTOR SCHN LC1D12 114 P0816114 CAP SCREW M6-1 X 12

Model G0816 (Mfd. Since 10/15)

-41-

G0816

grizzly.com

201 202

REFER TO
OWNER’S MANUAL
FOR OIL TYPE AND

AMOUNT.

CHECK OIL

LEVEL BEFORE USING!

NOTICE

WARNING!

To reduce risk of death
or serious injury, read
manual BEFORE using
machine.
To get a new manual,
call [phone] or
go to www.grizzly.com.

203 204

Fluid Capacity

Component TypeCapacity

Gearhead 0.6 qt. Grizzly T23962 or ISO 68 Equivalent

Labels

CRUSHING

INJURY HAZARD!

Do not place hands
between top and
bottom rollers.
Crushing injuries may
occur.

205

WARNING!

ENTANGLEMENT

HAZARD!
Tie back long hair, roll up
long sleeves, and remove
loose clothing, jewelry, or
gloves to prevent getting
caught in moving parts.

206

207

208

213

209

Specifications

Motor: 1 HP, 220V, 1-Ph, 60 Hz
Full-Load Current Rating: 5A
Throat Depth: 11-1/2"
Max Thickness (Mild Steel): 14 Ga.
Max Thickness (Aluminum): 12 Ga.
Shaft Diameter: 30mm (1.18")
Weight: 410 lbs.

Date

S/N

Mfd. for Grizzly in China

MODEL G0816

HEAVY-DUTY BEAD ROLLER

To reduce risk of serious injury when using this machine:

1. Read and understand owner’s manual before using.

2. Tie back long hair, roll up sleeves, DO NOT wear loose

3. Always wear ANSI-approved safety glasses.

4. Never place hands or fingers near rollers during operation.

5. Secure machine to floor before using.

6. DO NOT exceed rated capacity.

7. Wear leather gloves when handling sheet metal. Chamfer

8. DO NOT operate under influence of drugs or alcohol, or

9. Prevent unauthorized use by children or untrained users.

WARNING!

clothing, gloves, or jewelry.

and deburr workpiece before operation.

when tired.

Restrict access or disable machine when unattended.

Do not fill gearbox
beyond center of oil
sight glass below.

214

INJURY/SHOCK

HAZARD!
Disconnect power
before adjustments,
maintenance, or
service.

212

215

210

208

211

REF PART # DESCRIPTION REF PART # DESCRIPTION

201 P0816201 READ MANUAL LABEL 209 P0816209 GRIZZLY NAMEPLATE
202 P0816202 EYE INJURY HAZARD LABEL 210 P0816210 MODEL NUMBER LABEL
203 P0816203 FLUID CAPACITY LABEL 211 P0816211 GRIZZLY.COM LABEL
204 P0816204 CRUSHING INJURY HAZARD LABEL 212 P0816212 TOUCH-UP PAINT, GLOSSY BLACK
205 P0816205 ENTANGLEMENT INJURY HAZARD LABEL 213 P0816213 DISCONNECT POWER LABEL
206 P0816206 STOP OIL FILL TAG 214 P0816214 GEARBOX FILL LEVEL NOTICE
207 P0816207 TOUCH-UP PAINT, GRIZZLY GREEN 215 P0816215 MACHINE ID LABEL
208 P0816208 ELECTRICITY LABEL

208

Safety labels help reduce the risk of serious injury caused by machine hazards. If any label comes
off or becomes unreadable, the owner of this machine MUST replace it in the original location
before resuming operations. For replacements, contact [phone] or www.grizzly.com.

-42-

Model G0816 (Mfd. Since 10/15)

WARRANTY CARD

Name _____________________________________________________________________________

Street _____________________________________________________________________________

City _______________________ State _________________________ Zip _____________________

Phone # ____________________ Email _________________________________________________

Model # ____________________ Order # _______________________ Serial # __________________

The following information is given on a voluntary basis. It will be used for marketing purposes to help us develop
better products and services. Of course, all information is strictly confidential.

1. How did you learn about us?
____ Advertisement ____ Friend ____ Catalog
____ Card Deck ____ Website ____ Other:

2. Which of the following magazines do you subscribe to?

____ Cabinetmaker & FDM
____ Family Handyman
____ Hand Loader
____ Handy
____ Home Shop Machinist
____ Journal of Light Cont.
____ Live Steam
____ Model Airplane News
____ Old House Journal
____ Popular Mechanics

3. What is your annual household income?
____ $20,000-$29,000 ____ $30,000-$39,000 ____ $40,000-$49,000
____ $50,000-$59,000 ____ $60,000-$69,000 ____ $70,000+

CUT ALONG DOTTED LINE

4. What is your age group?
____ 20-29 ____ 30-39 ____ 40-49
____ 50-59 ____ 60-69 ____ 70+

5. How long have you been a woodworker/metalworker?
____ 0-2 Years ____ 2-8 Years ____ 8-20 Years ____20+ Years

6. How many of your machines or tools are Grizzly?
____ 0-2 ____ 3-5 ____ 6-9 ____10+

____ Popular Science
____ Popular Woodworking
____ Precision Shooter
____ Projects in Metal
____ RC Modeler
____ Rie
____ Shop Notes
____ Shotgun News
____ Today’s Homeowner
____ Wood

____ Wooden Boat
____ Woodshop News
____ Woodsmith
____ Woodwork
____ Woodworker West
____ Woodworker’s Journal
____ Other:

7. Do you think your machine represents a good value? _____Yes _____No

8. Would you recommend Grizzly Industrial to a friend? _____Yes _____No

9. Would you allow us to use your name as a reference for Grizzly customers in your area?
Note: We never use names more than 3 times. _____Yes _____No

10. Comments: _____________________________________________________________________

_________________________________________________________________________________

_________________________________________________________________________________

_________________________________________________________________________________

FOLD ALONG DOTTED LINE

FOLD ALONG DOTTED LINE

Place

Stamp

Here

GRIZZLY INDUSTRIAL, INC.
P.O. BOX 2069
BELLINGHAM, WA 98227-2069

Send a Grizzly Catalog to a friend:

Name_______________________________

Street_______________________________

City______________State______Zip______

TAPE ALONG EDGES--PLEASE DO NOT STAPLE

WARRANTY & RETURNS

Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from
the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse,
negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole written warranty
and any and all warranties that may be implied by law, including any merchantability or fitness, for any par­ticular purpose, are hereby limited to the duration of this written warranty. We do not warrant or represent
that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants.
In no event shall Grizzly’s liability under this warranty exceed the purchase price paid for the product and
any legal actions brought against Grizzly shall be tried in the State of Washington, County of Whatcom.

We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, special,
or consequential damages arising from the use of our products.

To take advantage of this warranty, contact us by mail or phone and give us all the details. We will then issue
you a “Return Number,’’ which must be clearly posted on the outside as well as the inside of the carton. We
will not accept any item back without this number. Proof of purchase must accompany the merchandise.

The manufacturers reserve the right to change specifications at any time because they constantly strive to
achieve better quality equipment. We make every effort to ensure that our products meet high quality and
durability standards and we hope you never need to use this warranty.

Please feel free to write or call us if you have any questions about the machine or the manual.

Thank you again for your business and continued support. We hope to serve you again soon.