Grizzly G0815 User Manual

MODEL G0815
177335
15" HEAVY-DUTY PLANER
OWNER'S MANUAL
(For models manufactured since 09/18)
Shown with optional stand:
Model T27650
COPYRIGHT © FEBRUARY, 2016 BY GRIZZLY INDUSTRIAL, INC., REVISED DECEMBER, 2018 (MN)
WARNING : NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#WK17990 PRINTED IN TA I WAN
This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators.
Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.
The owner of this machine/tool is solely responsible for its safe use. This responsibility includes but is not limited to proper installation in a safe environment, personnel training and usage authorization, proper inspection and maintenance, manual availability and compre­hension, application of safety devices, cutting/sanding/grinding tool integrity, and the usage of personal protective equipment.
The manufacturer will not be held liable for injury or property damage from negligence, improper training, machine modifications or misuse.
Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
Lead from lead-based paints.
Crystalline silica from bricks, cement and other masonry products.
Arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: Work in a well ventilated area, and work with approved safety equip­ment, such as those dust masks that are specially designed to filter out microscopic particles.
Table of Contents
INTRODUCTION ............................................... 2
Contact Info.................................................... 2
Manual Accuracy ........................................... 2
Identification ................................................... 3
Controls & Components ................................. 4
Internal Components...................................... 5
Machine Data Sheet ...................................... 6
SECTION 1: SAFETY ....................................... 8
Safety Instructions for Machinery .................. 8
Additional Safety for Planers ....................... 10
SECTION 2: POWER SUPPLY ...................... 11
SECTION 3: SETUP ....................................... 13
Needed for Setup ......................................... 13
Unpacking .................................................... 13
Inventory ...................................................... 14
Site Considerations ...................................... 16
Lifting & Placing ........................................... 17
Bench Mounting ........................................... 18
Stand Mounting ............................................ 18
Assembly ..................................................... 19
Dust Collection ............................................. 19
Test Run ...................................................... 20
SECTION 5: ACCESSORIES ......................... 27
SECTION 6: MAINTENANCE ......................... 31
Schedule ...................................................... 31
Cleaning & Protecting .................................. 31
Lubrication ................................................... 32
SECTION 7: SERVICE ................................... 35
Troubleshooting ........................................... 35
Tensioning/Replacing V-Belts ...................... 37
Tensioning Height Chain ............................. 38
Feed Rollers & Chip Breaker Heights.......... 39
Adjusting Roller Spring Tension .................. 42
Positioning Chip Deflector ........................... 43
Anti-Kickback Fingers .................................. 43
SECTION 8: WIRING ...................................... 44
Wiring Safety Instructions ............................ 44
Wiring Diagram ............................................ 45
SECTION 9: PARTS ....................................... 46
Main ............................................................. 46
Table & Columns ......................................... 49
Labels & Cosmetics ..................................... 50
WARRANTY & RETURNS ............................. 53
SECTION 4: OPERATIONS ........................... 21
Operation Overview ..................................... 21
Workpiece Inspection................................... 22
Wood Types ................................................. 22
Planing Tips ................................................. 23
Cutting Problems ......................................... 23
Depth of Cut ................................................. 24
Setting Feed Rate ........................................ 25
Adjusting/Replacing Knives ......................... 25
We stand behind our machines! If you have ques­tions or need help, contact us with the information below. Before contacting, make sure you get the
serial number
machine ID label. This will help us help you faster.
We want your feedback on this manual. What did you like about it? Where could it be improved? Please take a few minutes to give us feedback.
Email: manuals@grizzly.com
We are proud to provide a high-quality owner’s manual with your new machine!
We
instruc­tions, specifications, drawings, and photographs in this manual. Sometimes we make mistakes, but our policy of continuous improvement also means that
you receive is
slightly different than shown in the manual
If you find this to be the case, and the difference between the manual and machine leaves you confused or unsure about something
check our
website for an updated version. W
current
manuals and
on our web-
site at
Alternatively, you can call our Technical Support for help. Before calling, make sure you write down the
from the machine ID label (see below). This information is required for us to provide proper tech support, and it helps us determine if updated documenta­tion is available for your machine.

INTRODUCTION

Contact Info

and manufacture date from the
Grizzly Technical Support
1815 W. Battlefield Springfield, MO 65807 Phone: (570) 546-9663
Email: techsupport@grizzly.com
Grizzly Documentation Manager
P.O. Box 2069
Bellingham, WA 98227-2069

Manual Accuracy

made every effort to be exact with the
sometimes the machine
.
,
e post
manual updates for free
www.grizzly.com.
Manufacture Date and Serial Number
Manufacture Date
Serial Number
-2-
Model G0815 (Mfd. Since 09/18)

Identification

To reduce your risk of serious injury, read this entire manual BEFORE
Become familiar with the names and locations of the controls and features shown below to better understand the instructions in this manual.
Magnetic
ON/OFF Switch
Gas Spring
Headstock Height
Handwheel
4" Dust Port
Gearbox
Table
Lifting
Bars
(2 of 4)
Headstock
Height Scale
using machine.
Feed Rate
Control Knob
Column Locks
(1 of 2)
Model G0815 (Mfd. Since 09/18)
-3-
Controls &
To reduce your risk of serious injury, read this entire manual BEFORE
D. Column Locks: Secure headstock height
position when tightened.
Components
using machine.
Refer to Figures 13 and the following descrip­tions to become familiar with the basic controls and components of this machine. Understanding these items and how they work will help you understand the rest of the manual and stay safe when operating this machine.
B
D
C
A
E. Depth Limiter: Limits depth of cut to a maxi-
mum of
F
F. Lifting Bars (4): Used for lifting machine with
forklift. Pull out for lifting and placing. Leave pushed in for planing operations.
G. Dust Port: Connects to a dust collection
system to extract shavings and dust during operation.
1
8" at full width.
G
Figure 2. Lifting bars and dust port.
D
E
Figure 1. Main controls and components.
A. Magnetic ON/OFF Switch: Green start but-
ton turns motor ON when pressed. Red Stop button turns motor OFF when pressed.
Note: Green start button can be locked with
included padlock, as shown in Figure 1, to prevent unauthorized usage.
B. Headstock Height Handwheel: Raises and
lowers headstock to accommodate different workpiece thicknesses. One complete revolu­tion moves the table approximately
C. Feed Rate Control Knob: Selects 30 FPM
feed rate when pushed in, and 16 FPM feed rate when pulled out.
1
8".
H
I
Figure 3. Anti-kickback fingers and gas springs.
H. Gas Springs (2): Provide lifting assistance
when raising headstock.
I. Anti-Kickback Fingers: "Grab" workpiece if
a kickback occurs, reducing the risk of kick­back related injuries.
Note: Headstock height MUST be properly
adjusted for anti-kickback fingers to function.
-4-
Model G0815 (Mfd. Since 09/18)

Internal Components

Front Rear
C
D
E
A
Figure 4. Workpiece path and major planing components (side cutaway view).
A. Anti-Kickback Fingers: "Grab" workpiece if
a kickback occurs, reducing the risk of kick­back related injuries.
B. Serrated Infeed Roller: Pulls the workpiece
toward the cutterhead.
C. Chip Breaker: Breaks off freshly cut chips/
shavings as they're lifted by the cutterhead to prevent tear-out and divert them toward the dust hood for improved overall extraction.
D. Cutterhead: Holds the knives that remove
material from the workpiece.
B
Workpiece
F
G
E. Chip Deflector: Directs chips/shavings
into the dust hood as they travel over the cutterhead, helping to prevent them from coming back down to the workpiece and interfering with the quality of the cut.
F. Outfeed Roller: Pulls the workpiece through
the planer.
G. Planer Table: Provides a smooth and level
path for the workpiece as it travels through the planer.
Like all machinery there is potential danger when operating this machine. Accidents are fre­quently caused by lack of familiarity or failure to pay attention. Use this machine with respect and caution to decrease the risk of operator injury. If normal safety precautions are overlooked or ignored, serious personal injury may occur.
Model G0815 (Mfd. Since 09/18)
-5-
MACHINE DATA
SHEET
Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901
MODEL G0815 15" 3 HP HEAVY‐DUTY PLANER
Product Dimensions:
Weight.............................................................................................................................................................. 350 lbs.
Width (side-to-side) x Depth (front-to-back) x Height..................................................................... 32 x 28 x 23-1/2 in.
Footprint (Length x Width)..................................................................................................................... 20 x 20-1/2 in.
Shipping Dimensions:
Type.......................................................................................................................................................... Wood Crate
Content........................................................................................................................................................... Machine
Weight.............................................................................................................................................................. 388 lbs.
Length x Width x Height....................................................................................................................... 33 x 30 x 25 in.
Must Ship Upright................................................................................................................................................... Yes
Electrical:
Power Requirement........................................................................................................... 240V, Single-Phase, 60 Hz
Full-Load Current Rating........................................................................................................................................ 14A
Minimum Circuit Size.............................................................................................................................................. 20A
Connection Type....................................................................................................................................... Cord & Plug
Power Cord Included.............................................................................................................................................. Yes
Power Cord Length................................................................................................................................................. 6 ft.
Power Cord Gauge......................................................................................................................................... 12 AWG
Plug Included.......................................................................................................................................................... Yes
Included Plug Type................................................................................................................................................ 6-20
Switch Type.................................................................................................... Magnetic Switch w/Overload Protection
Motors:
Main
Horsepower................................................................................................................................................ 3 HP
Phase............................................................................................................................................ Single-Phase
Amps............................................................................................................................................................ 14A
Speed................................................................................................................................................ 3450 RPM
Type................................................................................................................. TEFC Capacitor-Start Induction
Power Transfer ..................................................................................................................... Triple V-Belt Drive
Bearings..................................................................................................... Shielded & Permanently Lubricated
Centrifugal Switch/Contacts Type......................................................................................................... External
Main Specifications:
Main Specifications
Planer Size................................................................................................................................................ 15 in.
Max. Cut Width.......................................................................................................................................... 15 in.
Min. Stock Length.................................................................................................................................. 6-3/8 in.
Min. Stock Thickness................................................................................................................................ 1/4 in.
Max. Stock Thickness............................................................................................................................ 8-1/4 in.
Number of Cuts Per Inch........................................................................................................................ 151, 81
Number of Cuts Per Minute..................................................................................................................... 15,000
Cutterhead Speed............................................................................................................................. 5000 RPM
Planing Feed Rate.................................................................................................................................... 16, 30
Max. Cut Depth Planing Full Width........................................................................................................... 1/8 in.
Max. Cut Depth Planing 6-Inch Wide Board........................................................................................... 3/16 in.
-6-
Model G0815 (Mfd. Since 09/18)
Cutterhead Info
Table Info
Construction
Other
Cutterhead Type.................................................................................................................................... Straight
Cutterhead Diameter .................................................................................................................................. 3 in.
Number of Knives............................................................................................................................................. 3
Knife Type................................................................................................................................................... HSS
Knife Size Length....................................................................................................................................... 15 in.
Knife Size Width.......................................................................................................................................... 1 in.
Knife Size Thickness................................................................................................................................ 1/8 in.
Knife Adjustment............................................................................................................................ Jack Screws
Table Bed Size Length........................................................................................................................ 20-1/8 in.
Table Bed Size Width................................................................................................................................ 15 in.
Table Bed Size Thickness..................................................................................................................... 3-1/2 in.
Floor-to-Table Height............................................................................................................................. 3-1/2 in.
Table....................................................................................................................... Precision-Ground Cast Iron
Body..................................................................................................................................................... Cast Iron
Cutterhead Assembly................................................................................................................................. Steel
Infeed Roller................................................................................................................................ Serrated Steel
Outfeed Roller......................................................................................................................................... Rubber
Paint Type/Finish.................................................................................................................................... Enamel
Measurement Scale..................................................................................................................................... Inch
Number of Dust Ports....................................................................................................................................... 1
Dust Port Size.............................................................................................................................................. 4 in.
Other Specifications:
Country of Origin .............................................................................................................................................. Taiwan
Warranty ........................................................................................................................................................... 1 Year
Approximate Assembly & Setup Time ........................................................................................................ 30 Minutes
Serial Number Location .................................................................................................................................. ID Label
Sound Rating ..................................................................................................................................................... 92 dB
Certified by a Nationally Recognized Testing Laboratory (NRTL) ......................................................................... Yes
Features:
Straight Cutterhead with 3 Knives Triple V-Belt Drive Heavy-Duty, Precision-Ground Cast-Iron Table and Body Height Scale in Inches Pedestal-Mounted Power Switch Thick Enamel Finish Chip Breaker and Pressure Bar Gas Spring-Assisted Head Height Adjustment Heavy-Duty 3 HP Motor Two-Speed Automatic Board Feed Headstock Locks Prevent Movement while Planing 4" Dust Port Drive Gears Run in Oil Bath
Accessories Included:
Knife-Setting Jig
Accessories Recommended:
T27650 Planer Stand for G0815
Model G0815 (Mfd. Since 09/18)
-7-

SECTION 1: SAFETY

For Your Own Safety, Read Instruction
Manual Before Operating This Machine
The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words intended to convey the level of impor­tance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures. Always use common sense and good judgment.
Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury. It may also be used to alert against unsafe practices.
Alerts the user to useful information about proper operation of the
NOTICE
machine to avoid machine damage.

Safety Instructions for Machinery

OWNER’S MANUAL. Read and understand this
owner’s manual BEFORE using machine.
TRAINED OPERATORS ONLY. Untrained oper­ators have a higher risk of being hurt or killed. Only allow trained/supervised people to use this machine. When machine is not being used, dis­connect power, remove switch keys, or lock-out machine to prevent unauthorized use—especially around children. Make your workshop kid proof!
DANGEROUS ENVIRONMENTS. Do not use machinery in areas that are wet, cluttered, or have poor lighting. Operating machinery in these areas greatly increases the risk of accidents and injury.
MENTAL ALERTNESS REQUIRED. Full mental alertness is required for safe operation of machin­ery. Never operate under the influence of drugs or alcohol, when tired, or when distracted.
ELECTRICAL EQUIPMENT INJURY RISKS. You can be shocked, burned, or killed by touching live electrical components or improperly grounded machinery. To reduce this risk, only allow qualified service personnel to do electrical installation or repair work, and always disconnect power before accessing or exposing electrical equipment.
DISCONNECT POWER FIRST. nect machine from power supply BEFORE mak­ing adjustments, changing tooling, or servicing machine. This prevents an injury risk from unin­tended startup or contact with live electrical com­ponents.
EYE PROTECTION. Always wear ANSI-approved safety glasses or a face shield when operating or observing machinery to reduce the risk of eye injury or blindness from flying particles. Everyday eyeglasses are NOT approved safety glasses.
Always discon-
-8-
Model G0815 (Mfd. Since 09/18)
WEARING PROPER APPAREL. Do not wear clothing, apparel or jewelry that can become entangled in moving parts. Always tie back or cover long hair. Wear non-slip footwear to reduce risk of slipping and losing control or accidentally contacting cutting tool or moving parts.
HAZARDOUS DUST. Dust created by machinery operations may cause cancer, birth defects, or long-term respiratory damage. Be aware of dust hazards associated with each workpiece mate­rial. Always wear a NIOSH-approved respirator to reduce your risk.
HEARING PROTECTION. Always wear hear­ing protection when operating or observing loud machinery. Extended exposure to this noise without hearing protection can cause permanent hearing loss.
REMOVE ADJUSTING TOOLS. Tools left on machinery can become dangerous projectiles upon startup. Never leave chuck keys, wrenches, or any other tools on machine. Always verify removal before starting!
USE CORRECT TOOL FOR THE JOB. Only use this tool for its intended purpose—do not force it or an attachment to do a job for which it was not designed. Never make unapproved modifica­tions—modifying tool or using it differently than intended may result in malfunction or mechanical failure that can lead to personal injury or death!
AWKWARD POSITIONS. Keep proper footing and balance at all times when operating machine. Do not overreach! Avoid awkward hand positions that make workpiece control difficult or increase the risk of accidental injury.
CHILDREN & BYSTANDERS. Keep children and bystanders at a safe distance from the work area. Stop using machine if they become a distraction.
GUARDS & COVERS. Guards and covers reduce accidental contact with moving parts or flying debris. Make sure they are properly installed, undamaged, and working correctly BEFORE operating machine.
FORCING MACHINERY. Do not force machine. It will do the job safer and better at the rate for which it was designed.
NEVER STAND ON MACHINE. Serious injury may occur if machine is tipped or if the cutting tool is unintentionally contacted.
STABLE MACHINE. Unexpected movement dur­ing operation greatly increases risk of injury or loss of control. Before starting, verify machine is stable and mobile base (if used) is locked.
USE RECOMMENDED ACCESSORIES. Consult this owner’s manual or the manufacturer for rec­ommended accessories. Using improper acces­sories will increase the risk of serious injury.
UNATTENDED OPERATION. To reduce the risk of accidental injury, turn machine OFF and ensure all moving parts completely stop before walking away. Never leave machine running while unattended.
MAINTAIN WITH CARE. Follow all maintenance instructions and lubrication schedules to keep machine in good working condition. A machine that is improperly maintained could malfunction, leading to serious personal injury or death.
DAMAGED PARTS. Regularly inspect machine for damaged, loose, or mis-adjusted parts—or any condition that could affect safe operation. Immediately repair/replace BEFORE operating machine. For your own safety, DO NOT operate machine with damaged parts!
MAINTAIN POWER CORDS. When disconnect­ing cord-connected machines from power, grab and pull the plug—NOT the cord. Pulling the cord may damage the wires inside. Do not handle cord/plug with wet hands. Avoid cord damage by keeping it away from heated surfaces, high traffic areas, harsh chemicals, and wet/damp locations.
EXPERIENCING DIFFICULTIES. If at any time you experience difficulties performing the intend­ed operation, stop using the machine! Contact our Technical Support at (570) 546-9663.
Model G0815 (Mfd. Since 09/18)
-9-

Additional Safety for Planers

Wood chips fly
Amputation, serious cuts, entanglement, or death can occur from contact with rotating cutterhead or other moving parts! Flying chips can cause eye injuries or blindness. Workpieces or knives thrown by cutterhead can strike nearby operator or bystanders with deadly force. To reduce the risk of these hazards, operator and bystanders MUST completely heed hazards and warnings below.
KICKBACK. Know how to reduce the risk of kick-
back and kickback-related injuries. “Kickback” occurs during the operation when the workpiece is ejected from the machine at a high rate of speed. Kickback is commonly caused by poor workpiece selection, unsafe feeding techniques, or improper machine setup/maintenance. Kickback injuries typically occur as follows: (1) operator/bystanders are struck by the workpiece, resulting in impact injuries (i.e., blindness, broken bones, bruises, death); (2) operator’s hands are pulled into blade, resulting in amputation or severe lacerations.
AVOID CONTACT WITH MOVING PARTS. Never remove guards/covers or reach inside the planer during operation or while connected to power. You could be seriously injured if you accidentally touch the spinning cutterhead or get entangled in moving parts. If a workpiece becomes stuck or sawdust removal is necessary, turn planer OFF and disconnect power before clearing.
DULL/DAMAGED KNIVES/INSERTS. Only use sharp, undamaged knives/inserts. Dull or dam­aged knives/inserts increase the risk of kickback.
INSPECTING STOCK. To reduce the risk of kickback injuries or machine damage, thoroughly inspect and prepare the workpiece before cutting. Verify workpiece is free of nails, staples, loose knots or foreign material. Workpieces with minor warping should be jointed first or planed with the cupped side facing the table.
PLANING CORRECT MATERIAL. Only plane natural wood stock with this planer. DO NOT plane MDF, OSB, plywood, laminates or other synthetic materials that can break up inside the planer and be ejected towards the operator.
LOOKING INSIDE PLANER.
around inside the planer at a high rate of speed during operation. To avoid injury from flying mate­rial, DO NOT look inside planer during operation.
CUTTING LIMITATIONS. To reduce the risk of kickback hazards or damage to the machine, do not exceed the maximum depth of cut or minimum board length and thickness found in the Data
Sheet. Only feed one board at a time.
INFEED ROLLER CLEARANCE. The infeed
roller is designed to pull material into the spinning cutterhead. To reduce the risk of entanglement, keep hands, clothing, jewelry, and long hair away from the infeed roller during operation.
FEED WORKPIECE PROPERLY. To reduce the risk of kickback, never start planer with workpiece touching cutterhead. Allow cutterhead to reach full speed before feeding, and do not change feed speed during cutting operation.
WORKPIECE SUPPORT. To reduce the risk of kickback, always make sure workpiece can move completely across table without rocking or tipping. Use auxiliary support stands for long stock.
BODY PLACEMENT. Stand to one side of planer during the entire operation to avoid getting hit if kickback occurs.
GRAIN DIRECTION. Planing across the grain is hard on the planer and may cause kickback. Plane in the same direction or at a slight angle with the wood grain.
-10 -
SECURE KNIVES/INSERTS. Loose knives or improperly set inserts can become dangerous projectiles or cause machine damage. Always verify knives/inserts are secure and properly adjusted before operation.
Model G0815 (Mfd. Since 09/18)

SECTION 2: POWER SUPPLY

Before installing the machine, consider the avail­ability and proximity of the required power supply circuit. If an existing circuit does not meet the requirements for this machine, a new circuit must be installed. To minimize the risk of electrocution, fire, or equipment damage, installation work and electrical wiring must be done by an electrician or qualified service personnel in accordance with all applicable codes and standards.
or equipment damage may occur if machine is not properly grounded and connected to power
The full-load current rating is the amperage a machine draws at 100% of the rated output power. On machines with multiple motors, this is the amperage drawn by the largest motor or sum of all motors and electrical devices that might operate at one time during normal operations.
The full-load current is not the maximum amount of amps that the machine will draw. If the machine is overloaded, it will draw additional amps beyond the full-load rating.
If the machine is overloaded for a sufficient length of time, damage, overheating, or fire may result— especially if connected to an undersized circuit. To reduce the risk of these hazards, avoid over­loading the machine during operation and make sure it is connected to a power supply circuit that meets the specified circuit requirements.
For your own safety and protection of
Note: Circuit requirements in this manual apply to
a dedicated circuit—where only one machine will be running on the circuit at a time. If machine will be connected to a shared circuit where multiple machines may be running at the same time, con­sult an electrician or qualified service personnel to ensure circuit is properly sized for safe operation.
A power supply circuit includes all electrical equipment between the breaker box or fuse panel in the building and the machine. The power sup­ply circuit used for this machine must be sized to safely handle the full-load current drawn from the machine for an extended period of time. (If this machine is connected to a circuit protected by fuses, use a time delay fuse marked D.)
This machine is prewired to operate on a power supply circuit that has a verified ground and meets the following requirements:
Availability
Electrocution, fire, shock,
supply.
Full-Load Current Rating
Circuit Information
property, consult an electrician if you are unsure about wiring practices or electrical codes in your area.
Full-Load Current Rating at 240V ..... 14 Amps
Model G0815 (Mfd. Since 09/18)
Circuit Requirements
Nominal Voltage .........20 8V, 22 0V, 230V, 24 0V
Cycle .......................................................... 60 Hz
Phase ........................................... Single-Phase
Power Supply Circuit ......................... 20 Amps
Plug/Receptacle ............................. NEMA 6-20
-11-
Improper connection of the equipment-grounding wire can result in a risk of electric shock. The wire with green insulation (with or without yellow stripes) is the equipment-grounding wire. If repair or replacement of the power cord or plug is nec­essary, do not connect the equipment-grounding wire to a live (current carrying) terminal.
Check with a qualified electrician or service per­sonnel if you do not understand these grounding requirements, or if you are in doubt about whether the tool is properly grounded. If you ever notice that a cord or plug is damaged or worn, discon­nect it from power, and immediately replace it with a new one.
We do not recommend using an extension cord with this machine. cord, only use it if absolutely necessary and only on a temporary basis.
Extension cords cause voltage drop, which can damage electrical components and shorten motor life. Voltage drop increases as the extension cord size gets longer and the gauge size gets smaller (higher gauge numbers indicate smaller sizes).
Any extension cord used with this machine must be in good condition and contain a ground wire and matching plug/receptacle. Additionally, it must meet the following size requirements:
Grounding Requirements
This machine MUST be grounded. In the event of certain malfunctions or breakdowns, grounding reduces the risk of electric shock by providing a path of least resistance for electric current.
This machine is equipped with a power cord that has an equipment-grounding wire and a grounding plug. Only insert plug into a matching receptacle (outlet) that is properly installed and grounded in accordance with all local codes and ordinances. DO NOT modify the provided plug!
No adapter should be used with plug. If plug does not fit available receptacle, or if
process. DO NOT connect to power until
GROUNDED
6-20 RECEPTACLE
Current Carrying Prongs
6-20 PLUG
Serious injury could occur if you connect machine to power before completing setup
instructed later in this manual.
Grounding Pin
Figure 5. Typical 6-20 plug and receptacle.
machine must be reconnected for use on a different type of circuit, reconnection must be performed by an electrician or qualified service personnel, and it must comply with all local codes and ordinances.
-12-
Extension Cords
If you must use an extension
Minimum Gauge Size ...........................12 AWG
Maximum Length (Shorter is Better).......50 ft.
Model G0815 (Mfd. Since 09/18)

SECTION 3: SETUP

This machine was carefully packaged for safe transport. When unpacking, separate all enclosed items from packaging materials and inspect them for shipping damage.
,
please
IMPORTANT:
you are completely satisfied with the machine and have resolved any issues between Grizzly or the shipping agent. You MUST have the original pack-
aging to file a freight claim. It is also extremely helpful if you need to return your machine later.
Keep children and pets away from plastic bags or packing materials shipped with this
get help from other people
The following items are needed, but not included, for the setup/assembly of this machine.

Needed for Setup

This machine presents serious injury hazards to untrained users. Read through this entire manu­al to become familiar with the controls and opera­tions before starting the machine!
Wear safety glasses during the entire setup process!
Description Qty
Additional People ....................................... 1
Safety Glasses ........................ 1 Per Person
Forklift or Lifting Equipment
(Rated for at least 500 lbs.) ........................ 1
Cleaner/Degreaser ..................... As Needed
Shop Rags .................................. As Needed
Screwdriver Phillips #2 ............................... 1

Unpacking

HEAVY LIF T! Straining or crushing injury may occur from improperly lifting machine or some of its parts. To reduce this risk,
and use a forklift (or other lifting equipment) rated for weight of this machine.
If items are damaged
call us immediately at (570) 546-9663.
Save all packaging materials until
SUFFOCATION HAZARD!
machine.
Model G0815 (Mfd. Since 09/18)
-13-

Inventory

The following is a list of items shipped with your machine. Before beginning setup, lay these items out and inventory them.
If any non-proprietary parts are missing (e.g. a nut or a washer), we will gladly replace them; or for the sake of expediency, replacements can be obtained at your local hardware store.
A
NOTICE
If you cannot find an item on this list, care­fully check around/inside the machine and packaging materials. Often, these items get lost in packaging materials while unpack­ing or they are pre-installed at the factory.
Inventory (Figure 6) Qty
A. Dust Hood .................................................. 1
B. Phillips Head Screws 10-24 x
C. Lifting Bars ................................................. 4
D. Knife-Setting Jig ......................................... 1
E. Feed Rate Control Knob F. Open-End Wrenches 8/10, 12/14mm ...1 Ea.
G. T-Handle Hex Wrench 5mm ....................... 1
H. Hex Wrenches 2.5, 3, 4, 6mm ..............1 Ea.
B
3
8 ................ 4
3
8 - 1 6 ................... 1
C
D
Figure 6. Model G0815 loose inventory.
-14-
G
F
E
H
Model G0815 (Mfd. Since 09/18)
The unpainted surfaces of your machine are coated with a heavy-duty rust preventative that prevents corrosion during shipment and storage. This rust preventative works extremely well, but it will take a little time to clean.
Be patient and do a thorough job cleaning your machine. The time you spend doing this now will give you a better appreciation for the proper care of your machine's unpainted surfaces.
There are many ways to remove this rust preven­tative, but the following steps work well in a wide variety of situations. Always follow the manufac­turer’s instructions with any cleaning product you use and make sure you work in a well-ventilated area to minimize exposure to toxic fumes.
Before cleaning, gather the following:
Disposable rags
Cleaner/degreaser (WD•40 works well)
Safety glasses & disposable gloves
Plastic paint scraper (optional)
Basic steps for removing rust preventative:
1.
2.
3.
4.
Many cleaning solvents
work in a well-ventilated
Cleanup
Gasoline and petroleum products have low flash points and can explode or cause fire if used to clean machinery. Avo id using these products to clean machinery.
Put on safety glasses.
Coat the rust preventative with a liberal
amount of cleaner/degreaser, then let it soak for 5–10 minutes.
Wipe off the surfaces. If your cleaner/degreas-
er is effective, the rust preventative will wipe off easily. If you have a plastic paint scraper, scrape off as much as you can first, then wipe off the rest with the rag.
are toxic if inhaled. Only
area.
NOTICE
Avoid harsh solvents like acetone or brake parts cleaner that may damage painted sur­faces. Always test on a small, inconspicu­ous location first.
T23692—Orange Power Degreaser
A great product for removing the waxy ship­ping grease from the non-painted parts of the machine during clean up.
Repeat Steps 2–3 as necessary until clean,
then coat all unpainted surfaces with a quality metal protectant to prevent rust.
Model G0815 (Mfd. Since 09/18)
-15-
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