Grizzly G0810 Owner's Manual

MODEL G0810

16" DRILL PRESS w/CROSS-

SLIDE TABLE & POWER FEED

OWNER'S MANUAL

(For models manufactured since 10/15)

COPYRIGHT © AUGUST, 2016 BY GRIZZLY INDUSTRIAL, INC.

WARNING : NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE

OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.

#WK17973 PRINTED IN TA IWA N

V1. 0 8 .16

This manual provides critical safety instructions on the proper setup,
operation, maintenance, and service of this machine/tool. Save this
document, refer to it often, and use it to instruct other operators.

Failure to read, understand and follow the instructions in this manual
may result in fire or serious personal injury—including amputation,
electrocution, or death.

The owner of this machine/tool is solely responsible for its safe use.
This responsibility includes but is not limited to proper installation in
a safe environment, personnel training and usage authorization,
proper inspection and maintenance, manual availability and compre­hension, application of safety devices, cutting/sanding/grinding tool
integrity, and the usage of personal protective equipment.

The manufacturer will not be held liable for injury or property damage
from negligence, improper training, machine modifications or misuse.

Some dust created by power sanding, sawing, grinding, drilling, and
other construction activities contains chemicals known to the State
of California to cause cancer, birth defects or other reproductive
harm. Some examples of these chemicals are:

• Lead from lead-based paints.

• Crystalline silica from bricks, cement and other masonry products.

• Arsenic and chromium from chemically-treated lumber.

Your risk from these exposures varies, depending on how often you
do this type of work. To reduce your exposure to these chemicals:
Work in a well ventilated area, and work with approved safety equip­ment, such as those dust masks that are specially designed to filter
out microscopic particles.

Table of Contents

INTRODUCTION ............................................... 2

Contact Info.................................................... 2

Manual Accuracy ........................................... 2

Identification ................................................... 3

Controls & Components ................................. 4

Machine Data Sheet ...................................... 6

SECTION 1: SAFETY ....................................... 8

Safety Instructions for Machinery .................. 8

Additional Safety for Drill Presses ............... 10

SECTION 2: POWER SUPPLY ...................... 11

SECTION 3: SETUP ....................................... 13

Needed for Setup ......................................... 13

Unpacking .................................................... 13

Inventory ...................................................... 14

Cleanup ........................................................ 15

Site Considerations ...................................... 16

Lifting & Placing ........................................... 17

Anchoring to Floor ....................................... 17

Assembly ..................................................... 18

Test Run ...................................................... 21

Spindle Break-In .......................................... 23

Inspections & Adjustments .......................... 23

SECTION 5: ACCESSORIES ......................... 34

SECTION 6: MAINTENANCE ......................... 37

Schedule ...................................................... 37

Cleaning & Protecting .................................. 37

Lubrication ................................................... 38

Tensioning Return Spring ............................ 40

Calibrating Depth Stop Pointer .................... 41

SECTION 7: SERVICE ................................... 42

Troubleshooting ........................................... 42

Adjusting Gibs .............................................. 44

Adjusting Leadscrew Backlash .................... 45

SECTION 8: WIRING ...................................... 46

Wiring Safety Instructions ............................ 46

Electrical Components ................................ 47

Wiring Diagram ............................................ 48

SECTION 9: PARTS ....................................... 49

Headstock .................................................... 49

Column ......................................................... 52

Labels .......................................................... 54

WARRANTY & RETURNS ............................. 57

SECTION 4: OPERATIONS ........................... 24

Operation Overview ..................................... 24

Table Movement .......................................... 25

Spindle Speed.............................................. 27

Calculating Spindle Speed for Drilling ......... 29

Spindle Downfeed ........................................ 30

Setting Depth Stop ....................................... 31

Loading/Unloading Threaded Tooling .......... 31

Loading/Unloading Tanged Tooling ............. 33

We stand behind our machines! If you have ques­tions or need help, contact us with the information
below. Before contacting, make sure you get the

serial number

machine ID label. This will help us help you faster.

We want your feedback on this manual. What did
you like about it? Where could it be improved?
Please take a few minutes to give us feedback.

Email: [e-mail]

We are proud to provide a high-quality owner’s
manual with your new machine!

We

instruc­tions, specifications, drawings, and photographs
in this manual. Sometimes we make mistakes, but
our policy of continuous improvement also means
that

you receive is

slightly different than shown in the manual

If you find this to be the case, and the difference
between the manual and machine leaves you
confused or unsure about something

check our

website for an updated version. W

current

manuals and

on our web-

site at

Alternatively, you can call our Technical Support
for help. Before calling, make sure you write down
the

from
the machine ID label (see below). This information
is required for us to provide proper tech support,
and it helps us determine if updated documenta­tion is available for your machine.

INTRODUCTION

Contact Info

and manufacture date from the

Grizzly Technical Support

1815 W. Battlefield
Springfield, MO 65807
Phone: [phone]

Email: [e-mail]

Grizzly Documentation Manager

P.O. Box 2069

Bellingham, WA 98227-2069

Manual Accuracy

made every effort to be exact with the

sometimes the machine

.

,

e post

manual updates for free

www.grizzly.com.

Manufacture Date and Serial Number

Manufacture Date

Serial Number

-2-

Model G0810 (Mfd. Since 10/15)

Identification

Become familiar with the names and locations of the controls and features shown below to better understand
the instructions in this manual.

ON/OFF Buttons

(see Page 4)

Belt Cover

Depth Scale

& Pointer

Quill Lock

Lever

X-Axis

Power Feed

Y-Axis

Handwheel

Quill

& Spindle

Coarse Downfeed

Lever

Downfeed

Selector Knob

Fine Downfeed

Handwheel

X-Axis

Handwheel

Z-Axis

Crank Handle

X-Axis

Table Locks

Base

For your Own Safety, Read Instruction
Manual Before Operating Drill Press.

a) Wear eye protection.
b) Do not wear gloves, necktie, or loose

c) Clamp workpiece or brace against

d) Use recommended speed for drill

Model G0810 (Mfd. Since 10/15)

clothing.

column to prevent rotation.

accessory and workpiece material.

-3-

Controls &

To reduce your risk of
serious injury, read this
entire manual BEFORE

A. ON/OFF Buttons: Start and stop spindle

rotation.

Components

using machine.

Refer to Figures 1–3 and the following descrip­tions to become familiar with the basic controls
and components of this machine. Understanding
these items and how they work will help you
understand the rest of the manual and stay safe
when operating this machine.

Headstock

A

B

B. Depth Stop: Limits downward spindle travel

to pre-determined depth.

C. Depth Scale: Indicates depth of cut.

D. Quill Lock: Locks quill in position.

E. Depth Stop Adjustment Knob: Determines

depth of cut.

F. Spindle and Quill: Holds tooling for drilling

operations.

G. Fine Downfeed Handwheel: Provides fine

control over vertical spindle travel. Equipped
with a graduated collar that is marked in

0.001" increments. One complete revolution
equals 0.100".

H. Coarse Downfeed Levers: Provide coarse

control over vertical spindle travel.

I. Downfeed Selector Knob: Engages/disen-

gages fine downfeed handwheel.

C

D

E

F

Figure 1. Headstock controls & components.

G

I

H

-4-

Model G0810 (Mfd. Since 10/15)

X/Y Cross Table

J

Q

K

Power Feed Identification

L

M

Model G0810 is equipped with a power feed unit
for X-axis table movement. Refer to Figure 3 and
the following descriptions to understand the func­tions of the various components of the power feed
system.

P

O

N

Figure 2. Table controls & components.

J. X-Axis Power Feed: Moves table along

X-axis (left and right) when turned ON.

K. X-Axis Table Locks: Tighten to prevent

X-axis table movement for increased rigidity
during operations where the X-axis should
not move.

1

L. Table: Equipped with four

⁄2" T-slots for
mounting workpiece. Adjusts in X-axis (left to
right), Y-axis (front to back), and Z-axis (up
and down).

M. X-Axis Handwheel: Manually moves table

along X-axis (left and right).

N. Z-Axis Crank Handle: Manually moves table

along Z-axis (up and down).

R

X

S T

V

W

U

Figure 3. Power feed controls & components.

R. Reset Button: Resets internal circuit breaker

if trips due to overload of power feed unit.

S. Direction Lever: Selects direction of table

movement. Center position is neutral.

T. X-Axis Limit Stop (1 of 2 Shown): Limits

X-axis table travel.

U. Limit Switch: Stops powered table move-

ment when switch comes in contact with
either limit stop.

O. Y-Axis Table Locks: Tighten to prevent

Y-axis table movement.

P. Z-Axis Table Lock: Tighten to secure table

height setting.

Q. Y-Axis Handwheel: Manually moves table

along Y-axis (front and back).

Model G0810 (Mfd. Since 10/15)

V. Rapid Traverse Button: Moves table at full

speed when already in motion.

W. Speed Dial: Controls speed of table move-

ment. Turning dial clockwise causes table to
move faster.

Note: Feed rates for table travel are extremely

difficult to precisely calculate. We recom­mend that you combine research and experi­mentation to find feed rates that best work for
your operations.

X. ON/OFF Switch: Enables/disables power to

unit.

-5-

Machine Data Sheet

MACHINE DATA

SHEET

Customer Service #: [phone] · To Order Call: [phone] · Fax #: [phone]

MODEL G0810 16" DRILL PRESS WITH CROSS‐SLIDE

TABLE AND POWER FEED

Product Dimensions:

Weight.............................................................................................................................................................. 662 lbs.

Width (side-to-side) x Depth (front-to-back) x Height..................................................................... 42 x 39-1/2 x 65 in.

Footprint (Length x Width)............................................................................................................................ 26 x 19 in.

Space Required for Full Range of Movement (Width x Depth)........................................................ 56-1/2 x 39-1/2 in.

Shipping Dimensions:

Type.......................................................................................................................................................... Wood Crate

Content........................................................................................................................................................... Machine

Weight.............................................................................................................................................................. 685 lbs.

Length x Width x Height....................................................................................................................... 30 x 33 x 69 in.

Must Ship Upright................................................................................................................................................... Yes

Electrical:

Power Requirement........................................................................................................... 220V, Single-Phase, 60 Hz

Full-Load Current Rating..................................................................................................................................... 11.5A

Minimum Circuit Size.............................................................................................................................................. 15A

Connection Type....................................................................................................................................... Cord & Plug

Power Cord Included.............................................................................................................................................. Yes

Power Cord Length................................................................................................................................................. 6 ft.

Power Cord Gauge......................................................................................................................................... 14 AWG

Plug Included.......................................................................................................................................................... Yes

Included Plug Type................................................................................................................................................ 6-15

Switch Type.................................................................................................................... ON/OFF Push Button Switch

Motors:

Main

Type................................................................................................................. TEFC Capacitor-Start Induction

Horsepower............................................................................................................................................. 1.5 HP

Phase............................................................................................................................................ Single-Phase

Amps......................................................................................................................................................... 11.5A

Speed................................................................................................................................................ 1720 RPM

Power Transfer .................................................................................................................................. Belt Drive

Bearings..................................................................................................... Shielded & Permanently Lubricated

Main Specifications:

Operation Information

Swing......................................................................................................................................................... 16 in.

Spindle Taper............................................................................................................................................ MT#3

Spindle Travel........................................................................................................................................ 5-1/8 in.

Max. Distance From Spindle to Column................................................................................................ 7-7/8 in.

Max. Distance From Spindle to Table................................................................................................. 19-7/8 in.

Number of Spindle Speeds............................................................................................................................. 12

Range of Spindle Speeds........................................................................................................ 150 – 3000 RPM

Drilling Capacity (Mild Steel)................................................................................................................. 1-1/4 in.

End Milling Capacity................................................................................................................................. 3/4 in.

Face Milling Capacity................................................................................................................................... 3 in.

-6-

Model G0810 (Mfd. Since 10/15)

Spindle Information

Distance From Spindle to Base........................................................................................................... 37-5/8 in.

Quill Diameter............................................................................................................................ 75mm (2.95 in.)

Drawbar Thread Size.......................................................................................................................... M12-1.75

Table Information

Table Swivel Around Column............................................................................................................... 360 deg.

Longitudinal Travel.............................................................................................................................. 14-7/8 in.

Cross Travel................................................................................................................................................ 7 in.

Table Length...................................................................................................................................... 23-1/16 in.

Table Width........................................................................................................................................... 7-1/2 in.

Table Thickness.................................................................................................................................... 1-3/4 in.

Vertical Table Travel.................................................................................................................................. 20 in.

Number of T-Slots............................................................................................................................................ 4

T-Slot Size................................................................................................................................................ 1/2 in.

T-Slot Centers....................................................................................................................................... 1-1/2 in.

Construction

Table.................................................................................................................................................... Cast Iron

Column................................................................................................................................................. Cast Iron

Spindle Housing................................................................................................................................... Cast Iron

Head.................................................................................................................................................... Cast Iron

Base..................................................................................................................................................... Cast Iron

Paint Type/Finish.................................................................................................................................... Enamel

Other Related Information

Base Length............................................................................................................................................... 26 in.

Base Width................................................................................................................................................ 19 in.

Column Diameter................................................................................................................................... 4-1/2 in.

Quill Flange/Collar Diameter................................................................................................................. 3-3/4 in.

Other Specifications:

Country of Origin .............................................................................................................................................. Taiwan

Warranty ........................................................................................................................................................... 1 Year

Approximate Assembly & Setup Time .............................................................................................................. 1 Hour

Serial Number Location .................................................................................................................................. ID Label

ISO 9001 Factory .................................................................................................................................................. Yes

Certified by a Nationally Recognized Testing Laboratory (NRTL) .......................................................................... No

Features:

MT#3 Spindle Taper
12 Speeds w/ Range of 150 – 3000 RPM
Four 1/2" T-Slots in the Table, Plus Two More in the Base
Longitudinal Power Feed on X-Axis Table with Independent Power Supply
360º Table Positioning Around Column
5-1/8" of Spindle Travel

Accessories Included:

Wrench 23/13mm
Hex Wrenches 3, 4, 5mm
MT#3 Arbor

Model G0810 (Mfd. Since 10/15)

-7-

SECTION 1: SAFETY

For Your Own Safety, Read Instruction

Manual Before Operating This Machine

The purpose of safety symbols is to attract your attention to possible hazardous conditions.
This manual uses a series of symbols and signal words intended to convey the level of impor­tance of the safety messages. The progression of symbols is described below. Remember that
safety messages by themselves do not eliminate danger and are not a substitute for proper
accident prevention measures. Always use common sense and good judgment.

Indicates an imminently hazardous situation which, if not avoided,
WILL result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided,
COULD result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided,
MAY result in minor or moderate injury. It may also be used to alert
against unsafe practices.

This symbol is used to alert the user to useful information about

NOTICE

proper operation of the machine.

Safety Instructions for Machinery

OWNER’S MANUAL. Read and understand this

owner’s manual BEFORE using machine.

TRAINED OPERATORS ONLY. Untrained oper­ators have a higher risk of being hurt or killed.
Only allow trained/supervised people to use this
machine. When machine is not being used, dis­connect power, remove switch keys, or lock-out
machine to prevent unauthorized use—especially
around children. Make workshop kid proof!

DANGEROUS ENVIRONMENTS. Do not use
machinery in areas that are wet, cluttered, or have
poor lighting. Operating machinery in these areas
greatly increases the risk of accidents and injury.

MENTAL ALERTNESS REQUIRED. Full mental
alertness is required for safe operation of machin­ery. Never operate under the influence of drugs or
alcohol, when tired, or when distracted.

ELECTRICAL EQUIPMENT INJURY RISKS. You
can be shocked, burned, or killed by touching live
electrical components or improperly grounded
machinery. To reduce this risk, only allow qualified
service personnel to do electrical installation or
repair work, and always disconnect power before
accessing or exposing electrical equipment.

DISCONNECT POWER FIRST.
nect machine from power supply BEFORE making
adjustments, changing tooling, or servicing machine.
This prevents an injury risk from unintended startup
or contact with live electrical components.

EYE PROTECTION. Always wear ANSI-approved
safety glasses or a face shield when operating or
observing machinery to reduce the risk of eye
injury or blindness from flying particles. Everyday
eyeglasses are NOT approved safety glasses.

Always discon-

-8-

Model G0810 (Mfd. Since 10/15)

WEARING PROPER APPAREL. Do not wear
clothing, apparel or jewelry that can become
entangled in moving parts. Always tie back or
cover long hair. Wear non-slip footwear to reduce
risk of slipping and losing control or accidentally
contacting cutting tool or moving parts.

HAZARDOUS DUST. Dust created by machinery
operations may cause cancer, birth defects, or
long-term respiratory damage. Be aware of dust
hazards associated with each workpiece mate­rial. Always wear a NIOSH-approved respirator to
reduce your risk.

HEARING PROTECTION. Always wear hear­ing protection when operating or observing loud
machinery. Extended exposure to this noise
without hearing protection can cause permanent
hearing loss.

REMOVE ADJUSTING TOOLS. Tools left on
machinery can become dangerous projectiles
upon startup. Never leave chuck keys, wrenches,
or any other tools on machine. Always verify
removal before starting!

USE CORRECT TOOL FOR THE JOB. Only use
this tool for its intended purpose—do not force
it or an attachment to do a job for which it was
not designed. Never make unapproved modifica­tions—modifying tool or using it differently than
intended may result in malfunction or mechanical
failure that can lead to personal injury or death!

AWKWARD POSITIONS. Keep proper footing
and balance at all times when operating machine.
Do not overreach! Avoid awkward hand positions
that make workpiece control difficult or increase
the risk of accidental injury.

CHILDREN & BYSTANDERS. Keep children and
bystanders at a safe distance from the work area.
Stop using machine if they become a distraction.

GUARDS & COVERS. Guards and covers reduce
accidental contact with moving parts or flying
debris. Make sure they are properly installed,
undamaged, and working correctly BEFORE
operating machine.

FORCING MACHINERY. Do not force machine.
It will do the job safer and better at the rate for
which it was designed.

NEVER STAND ON MACHINE. Serious injury
may occur if machine is tipped or if the cutting
tool is unintentionally contacted.

STABLE MACHINE. Unexpected movement dur­ing operation greatly increases risk of injury or
loss of control. Before starting, verify machine is
stable and mobile base (if used) is locked.

USE RECOMMENDED ACCESSORIES. Consult
this owner’s manual or the manufacturer for rec­ommended accessories. Using improper acces­sories will increase the risk of serious injury.

UNATTENDED OPERATION. To reduce the
risk of accidental injury, turn machine OFF and
ensure all moving parts completely stop before
walking away. Never leave machine running
while unattended.

MAINTAIN WITH CARE. Follow all maintenance
instructions and lubrication schedules to keep
machine in good working condition. A machine
that is improperly maintained could malfunction,
leading to serious personal injury or death.

DAMAGED PARTS. Regularly inspect machine
for damaged, loose, or mis-adjusted parts—or
any condition that could affect safe operation.
Immediately repair/replace BEFORE operating
machine. For your own safety, DO NOT operate
machine with damaged parts!

MAINTAIN POWER CORDS. When disconnect­ing cord-connected machines from power, grab
and pull the plug—NOT the cord. Pulling the cord
may damage the wires inside. Do not handle
cord/plug with wet hands. Avoid cord damage by
keeping it away from heated surfaces, high traffic
areas, harsh chemicals, and wet/damp locations.

EXPERIENCING DIFFICULTIES. If at any time
you experience difficulties performing the intend­ed operation, stop using the machine! Contact our
Technical Support at [phone].

Model G0810 (Mfd. Since 10/15)

-9-

Additional Safety for Drill Presses

Serious injury or death can occur from getting clothing, jewelry, or long hair entangled in
rotating spindle or bit/cutting tool. Contact with rotating bit/cutting tool can result in severe cuts
or amputation of fingers. Flying metal chips can cause blindness or eye injuries. Broken bits/
cutting tools, unsecured workpieces, chuck keys, or other adjustment tools thrown from rotating
spindle can strike nearby operator or bystanders with deadly force. To reduce the risk of these
hazards, operator and bystanders MUST completely heed hazards and warnings below.

WEARING PROPER PPE. Flying chips created by

drilling can cause eye injuries or blindness. Always
wear a face shield in addition to safety glasses.
Always keep hands and fingers away from drill bit/
cutting tool. Avoid awkward hand positions, where
a sudden slip could cause hand to move into bit/
cutting tool.

AVOIDING ENTANGLEMENT. DO NOT wear
loose clothing, gloves, or jewelry, and tie back long
hair. Keep all guards in place and secure. Always
allow spindle to stop on its own. DO NOT stop
spindle using your hand or any other object.

REMOVING ADJUSTMENT TOOLS. Chuck key,
drawbar wrench, and other tools left on machine
can become deadly projectiles when spindle is
started. Remove all loose items or tools used on
spindle immediately after use.

SECURING BIT/CUTTING TOOL. Firmly secure
bit/cutting tool so it does not fly out of spindle dur­ing operation or startup.

SECURING TABLE AND HEADSTOCK. To avoid
accidental contact with tool/bit, tighten all table
and headstock locks before operating drill.

CORRECT SPINDLE SPEED. Using wrong spin­dle speed can cause bits/cutting tools to break
and strike operator or bystanders. Follow recom­mended speeds and feeds for each size/type of
bit/cutting tool and workpiece material.

WORKPIECE PREPARATION. To avoid loss of
workpiece control, DO NOT drill material with an
uneven surface on the table, unless a suitable sup­port is used. To avoid impact injuries, make sure
workpiece is free of nails or foreign objects in area
to be drilled.

WORKPIECE CONTROL. An unsecured work­piece may unexpectedly shift, spin out of control,
or be thrown if bit/cutting tool “grabs” during opera­tion. Clamp workpiece to table or in table-mounted
vise, or brace against column to prevent rotation.
NEVER hold workpiece by hand during operation.
NEVER start machine with bit/cutting tool touching
workpiece; allow spindle to gain full speed before
drilling.

INSPECTING BIT/CUTTING TOOL. Damaged
bits/cutting tools may break apart during operation
and hit operator or bystanders. Dull bits/cutting
tools increase cutting resistance and are more
likely to grab and spin/throw workpiece. Always
inspect bits/cutting tools for sharpness, chips, or
cracks before each use. Replace dull, chipped, or
cracked bits/cutting tools immediately.

MAINTAINING MACHINE. Keep machine in prop­er working condition to help ensure that it functions
safely and all guards and other components work
as intended. Perform routine inspections and all
necessary maintenance. Never operate machine
with damaged or worn parts that can break or
result in unexpected movement during operation.

CLEANING MACHINE SAFELY. To avoid contact
with tool/bit, never clear chips while spindle is
turning. To avoid cuts and eye injuries, DO NOT
clear chips by hand or with compressed air—use
a brush or vacuum instead.

DISCONNECT POWER FIRST. To reduce risk of
electrocution or injury from unexpected startup,
make sure drill is turned OFF, disconnected
from power, and all moving parts have come to a
complete stop before changing bits/cutting tools
or starting any inspection, adjustment, or mainte­nance procedure.

-10 -

Model G0810 (Mfd. Since 10/15)

SECTION 2: POWER SUPPLY

Before installing the machine, consider the avail­ability and proximity of the required power supply
circuit. If an existing circuit does not meet the
requirements for this machine, a new circuit must
be installed. To minimize the risk of electrocution,
fire, or equipment damage, installation work and
electrical wiring must be done by an electrician or
qualified service personnel in accordance with all
applicable codes and standards.

Electrocution, fire, or
equipment damage may
occur if machine is not
correctly grounded and
connected to the power

The full-load current rating is the amperage a
machine draws at 100% of the rated output power.
On machines with multiple motors, this is the
amperage drawn by the largest motor or sum of all
motors and electrical devices that might operate
at one time during normal operations.

The full-load current is not the maximum amount
of amps that the machine will draw. If the machine
is overloaded, it will draw additional amps beyond
the full-load rating.

If the machine is overloaded for a sufficient length
of time, damage, overheating, or fire may result—
especially if connected to an undersized circuit.
To reduce the risk of these hazards, avoid over­loading the machine during operation and make
sure it is connected to a power supply circuit that
meets the specified circuit requirements.

For your own safety and protection of

A power supply circuit includes all electrical
equipment between the breaker box or fuse panel
in the building and the machine. The power sup­ply circuit used for this machine must be sized to
safely handle the full-load current drawn from the
machine for an extended period of time. (If this
machine is connected to a circuit protected by
fuses, use a time delay fuse marked D.)

Note: Circuit requirements in this manual apply to
a dedicated circuit—where only one machine will
be running on the circuit at a time. If machine will
be connected to a shared circuit where multiple
machines may be running at the same time, con­sult an electrician or qualified service personnel to
ensure circuit is properly sized for safe operation.

This machine is prewired to operate on a power
supply circuit that has a verified ground and meets
the following requirements:

Availability

supply.

Full-Load Current Rating

Circuit Information

property, consult an electrician if you are
unsure about wiring practices or electrical
codes in your area.

Full-Load Current Rating at 220V .. 11.5 Amps

Model G0810 (Mfd. Since 10/15)

Circuit Requirements

Nominal Voltage .........208V, 220V, 230V, 240V

Cycle ..........................................................60 Hz

Phase ........................................... Single-Phase

Power Supply Circuit ......................... 15 Amps

Plug/Receptacle ............................. NEMA 6-15

-11-

Improper connection of the equipment-grounding
wire can result in a risk of electric shock. The
wire with green insulation (with or without yellow
stripes) is the equipment-grounding wire. If repair
or replacement of the power cord or plug is nec­essary, do not connect the equipment-grounding
wire to a live (current carrying) terminal.

Check with a qualified electrician or service per­sonnel if you do not understand these grounding
requirements, or if you are in doubt about whether
the tool is properly grounded. If you ever notice
that a cord or plug is damaged or worn, discon­nect it from power, and immediately replace it with
a new one.

We do not recommend using an extension cord
with this machine.
cord, only use it if absolutely necessary and only
on a temporary basis.

Extension cords cause voltage drop, which can
damage electrical components and shorten motor
life. Voltage drop increases as the extension cord
size gets longer and the gauge size gets smaller
(higher gauge numbers indicate smaller sizes).

Any extension cord used with this machine must
be in good condition and contain a ground wire
and matching plug/receptacle. Additionally, it must
meet the following size requirements:

Grounding Requirements

This machine MUST be grounded. In the event
of certain malfunctions or breakdowns, grounding
reduces the risk of electric shock by providing a
path of least resistance for electric current.

This machine is equipped with a power cord that
has an equipment-grounding wire and a grounding
plug. Only insert plug into a matching receptacle
(outlet) that is properly installed and grounded in
accordance with all local codes and ordinances.
DO NOT modify the provided plug!

No adapter should be used with plug. If

GROUNDED

6-15 RECEPTACLE

Current Carrying Prongs

6-15 PLUG

Serious injury could occur if you connect
machine to power before completing setup
process. DO NOT connect to power until
instructed later in this manual.

Grounding Prong

Figure 4. Typical 6-15 plug and receptacle.

plug does not fit available receptacle, or if
machine must be reconnected for use on a
different type of circuit, reconnection must
be performed by an electrician or qualified
service personnel, and it must comply with
all local codes and ordinances.

-12-

Extension Cords

If you must use an extension

Minimum Gauge Size ...........................14 AWG

Maximum Length (Shorter is Better).......50 ft.

Model G0810 (Mfd. Since 10/15)

SECTION 3: SETUP

get help from other people

The following items are needed, but not included,
for the setup/assembly of this machine.

This machine was carefully packaged for safe
transport. When unpacking, separate all enclosed
items from packaging materials and inspect them
for shipping damage.

,

please

IMPORTANT:

you are completely satisfied with the machine and
have resolved any issues between Grizzly or the
shipping agent. You MUST have the original pack-

aging to file a freight claim. It is also extremely
helpful if you need to return your machine later.

Keep children and pets away
from plastic bags or packing
materials shipped with this

Needed for Setup

This machine presents
serious injury hazards
to untrained users. Read
through this entire manu­al to become familiar with
the controls and opera­tions before starting the
machine!

Wear safety glasses during
the entire setup process!

HEAVY LIF T!
Straining or crushing injury
may occur from improperly
lifting machine or some of
its parts. To reduce this risk,

and use a forklift (or other
lifting equipment) rated for
weight of this machine.

Description Qty

• Safety Glasses (for each person) ............... 1

• Cleaner/Degreaser (Page 15) .................... 1

• Disposable Shop Rags ............... As Needed

• Lifting Slings (Rated for at least 800 lbs.) .. 2

• Lifting Equipment

(Rated for at least 800 lbs.) ........................ 1

• Additional People ....................................... 1

• Hex Wrench 2.5mm .................................... 1

• Hex Wrench 3mm ....................................... 1

• Hex Wrench 5mm ....................................... 1

• Hex Wrench 6mm ....................................... 1

• Open-End Wrench 12mm ........................... 1

• Open-End Wrench 14mm ........................... 1

• Brass Hammer ........................................... 1

Unpacking

Model G0810 (Mfd. Since 10/15)

If items are damaged

call us immediately at [phone].

Save all packaging materials until

SUFFOCATION HAZARD!

machine. Discard immediately.

-13-

Inventory

The following is a list of items shipped with your
machine. Before beginning setup, lay these items
out and inventory them.

If any non-proprietary parts are missing (e.g. a
nut or a washer), we will gladly replace them; or
for the sake of expediency, replacements can be
obtained at your local hardware store.

B

C

A

D

NOTICE

If you cannot find an item on this list, care­fully check around/inside the machine and
packaging materials. Often, these items get
lost in packaging materials while unpack­ing or they are pre-installed at the factory.

Component Inventory (Figure 5) Qty

A. Hex Wrenches 3, 4, 5mm .....................1 Ea.

B. Revolving Handwheel Handles .................. 3

C. Folding Handwheel Handle ........................ 1

D. Y-Axis Handwheel ...................................... 1

E. Coarse Downfeed Lever Shafts ................. 3

F. Coarse Downfeed Lever Handles .............. 3

G. Wrench 13mm/23mm ................................. 1

H. Drift Key ...................................................... 1

I. X-Axis Handwheels .................................... 2

J. Drill Chuck
K. Drill Chuck Arbor MT3/JT6,

L. X-Axis Power-Feed Bracket ........................ 1

M. X-Axis Power-Feed Unit ............................. 1

N. Gear Guard ................................................ 1

O. Direction Lever Knob .................................. 1

P. Limit Switch Mounting Block ...................... 1

Q. X-Axis Leadscrew Gear .............................. 1

R. Cap Screws M8-1.25 x 12 .......................... 2

S. Cap Screws
T. X-Axis Limit Stop Assemblies:

— Limit Stops .............................................. 2

— Cap Screws
— Flat Washers
— Slide Nuts

1

⁄2 " JT6 ..................................... 1

5

⁄16 -18 x 3⁄4 ............................... 2

1

⁄4-20 x 11⁄2 .......................... 2

1

⁄4 ....................................... 2

1

⁄4-20 ...................................... 2

3

⁄8"-16 .............. 1

E

F

I

H

G

J

L

K

M

N

O

R

Q

P

S

T

Figure 5. Component inventory.

-14-

Model G0810 (Mfd. Since 10/15)

The unpainted surfaces of your machine are
coated with a heavy-duty rust preventative that
prevents corrosion during shipment and storage.
This rust preventative works extremely well, but it
will take a little time to clean.

Be patient and do a thorough job cleaning your
machine. The time you spend doing this now will
give you a better appreciation for the proper care
of your machine's unpainted surfaces.

There are many ways to remove this rust preven­tative, but the following steps work well in a wide
variety of situations. Always follow the manufac­turer’s instructions with any cleaning product you
use and make sure you work in a well-ventilated
area to minimize exposure to toxic fumes.

Before cleaning, gather the following:

• Disposable rags

• Cleaner/degreaser (WD•40 works well)

• Safety glasses & disposable gloves

• Plastic paint scraper (optional)

Basic steps for removing rust preventative:

1.

2.

3.

4.

Many cleaning solvents

work in a well-ventilated

Avoid chlorine-based solvents, such as

Cleanup

Gasoline and petroleum
products have low flash
points and can explode
or cause fire if used to
clean machinery. Avo i d
using these products
to clean machinery.

Put on safety glasses.

Coat the rust preventative with a liberal

amount of cleaner/degreaser, then let it soak
for 5–10 minutes.

Wipe off the surfaces. If your cleaner/degreas-

er is effective, the rust preventative will wipe
off easily. If you have a plastic paint scraper,
scrape off as much as you can first, then wipe
off the rest with the rag.

Repeat Steps 2–3 as necessary until clean,

then coat all unpainted surfaces with a quality
metal protectant to prevent rust.

are toxic if inhaled. Only

area.

NOTICE

acetone or brake parts cleaner, that may
damage painted surfaces.

T23692—Orange Power Degreaser

A great product for removing the waxy ship­ping grease from the non-painted parts of the
machine during clean up.

Figure 6. T23692 Orange Power Degreaser.

Model G0810 (Mfd. Since 10/15)

-15-

Site Considerations

Weight Load

Refer to the
of your machine. Make sure that the surface upon
which the machine is placed will bear the weight
of the machine, additional equipment that may be
installed on the machine, and the heaviest work­piece that will be used. Additionally, consider the
weight of the operator and any dynamic loading
that may occur when operating the machine.

Space Allocation

Consider the largest size of workpiece that will
be processed through this machine and provide
enough space around the machine for adequate
operator material handling or the installation of
auxiliary equipment. With permanent installations,
leave enough space around the machine to open
or remove doors/covers as required by the main­tenance and service described in this manual.

See below for required space allocation.

Physical Environment

Extreme conditions for this type of machinery are

Place this machine near an existing power source.

other hazards. Make sure to leave enough space

Shadows, glare, or strobe effects that may distract

Machine Data Sheet for the weight

Children or untrained people
may be seriously injured by
this machine. Only install in an
access restricted location.

Min. 30"

for Maintenance

The physical environment where the machine is
operated is important for safe operation and lon­gevity of machine components. For best results,
operate this machine in a dry environment that is
free from excessive moisture, hazardous chemi­cals, airborne abrasives, or extreme conditions.

generally those where the ambient temperature
range exceeds 41°–104°F; the relative humidity
range exceeds 20%–95% (non-condensing); or
the environment is subject to vibration, shocks,
or bumps.

Electrical Installation

Make sure all power cords are protected from
traffic, material handling, moisture, chemicals, or

around machine to disconnect power supply or
apply a lockout/tagout device, if required.

Lighting

Lighting around the machine must be adequate
enough that operations can be performed safely.

or impede the operator must be eliminated.

Wall

= Electrical Connection

Figure 7. Minimum working clearances.

-16 -

39½"

42½"

56½"

Model G0810 (Mfd. Since 10/15)