Grizzly G0809 User Manual

MODEL G0809

COMBO JOINTER/PLANER

OWNER'S MANUAL

(For models manufactured since 01/17)

WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE

OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.

#JH18712 PRINTED IN TA I WA N

V1.05.17

This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators.

Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.

The owner of this machine/tool is solely responsible for its safe use. This responsibility includes but is not limited to proper installation in a safe environment, personnel training and usage authorization, proper inspection and maintenance, manual availability and comprehension, application of safety devices, cutting/sanding/grinding tool integrity, and the usage of personal protective equipment.

The manufacturer will not be held liable for injury or property damage from negligence, improper training, machine modifications or misuse.

Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:

• Lead from lead-based paints.

• Crystalline silica from bricks, cement and other masonry products.

• Arsenic and chromium from chemically-treated lumber.

Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: Work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.

Table of Contents

INTRODUCTION ............................................... 2

Contact Info.................................................... 2

Manual Accuracy ........................................... 2

Identification ................................................... 3

Controls & Components ................................. 4

Internal Planer Components .......................... 6

Machine Data Sheet ...................................... 7

SECTION 1: SAFETY ..................................... 10

Safety Instructions for Machinery ................ 10

Additional Safety for Jointers ....................... 12

Additional Safety for Planers ....................... 13

SECTION 2: POWER SUPPLY ...................... 14

SECTION 3: SETUP ....................................... 16

Needed for Setup ......................................... 16

Unpacking .................................................... 16

Inventory ...................................................... 17

Cleanup ........................................................ 18

Site Considerations ...................................... 19

Assembly ..................................................... 20

Dust Collection ............................................. 22

Test Run ...................................................... 23

Recommended Adjustments ........................ 23

SECTION 4: OPERATIONS ........................... 24

Operation Overview ..................................... 24

Wood Types ................................................. 25

Stock Inspection & Requirements................ 26

Squaring Stock............................................. 27

Planing Tips ................................................. 28

Planing Cutting Problems ............................ 28

Setting Planer ............................................. 29

Depth of Cut ................................................. 29

Setting Planer ............................................. 30

Feed Rate .................................................... 30

Setting Jointer Depth of Cut ........................ 31

Surface Planing............................................ 32

Edge Jointing ............................................... 33

Bevel Cutting................................................ 34

Rabbet Cutting ............................................. 35

SECTION 5: ACCESSORIES ......................... 36

SECTION 6: MAINTENANCE ......................... 38

Schedule ...................................................... 38

Cleaning & Protecting .................................. 38

Lubrication ................................................... 38

SECTION 7: SERVICE ................................... 40

Troubleshooting ........................................... 40

Replacing/Tensioning Belts ......................... 43

Inspecting Knives (Jointer) .......................... 47

Setting/Replacing Knives (Jointer) ............... 47

Setting Outfeed Table Height (Jointer) ........ 49

Calibrating Depth Scale (Jointer) ................. 50

Adjusting Gibs (Jointer) ............................... 51

Setting Fence Angle Stops (Jointer) ............ 51

Adjusting Table Parallelism (Jointer) ........... 53

Adjusting Chip Deflector (Planer) ................ 54

Cleaning Feed Rollers (Planer) ................... 55

Anti-Kickback Fingers .................................. 55

SECTION 8: WIRING ...................................... 56

Wiring Safety Instructions ............................ 56

Wiring Diagram ............................................ 57

SECTION 9: PARTS ....................................... 58

Cabinet ......................................................... 58

Jointer Table & Fence.................................. 60

Planer ........................................................... 62

Tools & Accessories .................................... 65

Labels & Cosmetics ..................................... 66

WARRANTY & RETURNS ............................. 69

We stand behind our machines! If you have questions or need help, contact us with the information below. Before contacting, make sure you get the

serial number

machine ID label. This will help us help you faster.

We want your feedback on this manual. What did you like about it? Where could it be improved? Please take a few minutes to give us feedback.

Email: manuals@grizzly.com

We are proud to provide a high-quality owner’s manual with your new machine!

instructions, specifications, drawings, and photographs in this manual. Sometimes we make mistakes, but our policy of continuous improvement also means that

you receive is

slightly different than shown in the manual

If you find this to be the case, and the difference between the manual and machine leaves you confused or unsure about something

check our

website for an updated version. W

current

manuals and

on our web-

site at

Alternatively, you can call our Technical Support for help. Before calling, make sure you write down the

from the machine ID label (see below). This information is required for us to provide proper tech support, and it helps us determine if updated documentation is available for your machine.

INTRODUCTION

Contact Info

and manufacture date from the

Grizzly Technical Support

1815 W. Battlefield Springfield, MO 65807 Phone: (570) 546-9663

Email: techsupport@grizzly.com

Grizzly Documentation Manager

P.O. Box 2069

Bellingham, WA 98227-2069

Manual Accuracy

made every effort to be exact with the

sometimes the machine

e post

manual updates for free

www.grizzly.com.

Manufacture Date and Serial Number

Manufacture Date

Serial Number

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Model G0809 (Mfd. Since 1/17)

Identification

Become familiar with the names and locations of the controls and features shown below to better understand the instructions in this manual.

A. Table Height Handwheel B. Return Roller (1 of 2) C. ON/OFF Paddle Switch w/Disabling Key D. Fence Tilt Handle E. Fence F. Infeed Table G. Feed Rate Dial H. Roller Support I. Lifting Bars (2 of 4)

J. Combo Dust Port K. Infeed Table Adjustment Handwheel L. Fence Tilt Lock M. Cutterhead Guard N. Outfeed Table O. Outfeed Table Adjustment Handwheel P. Motor Access Panel (1 of 2) Q. Adjustable Feet (1 of 2) R. Foot Pedal Caster Assembly

For Your Own Safety Read Instruction Manual Before Operating Jointer/Planer

a) Wear eye protection. b) Always keep cutterhead and drive guards in place and in proper operating condition. ALWAYS

replace cutterhead guard after rabbeting operations. c) Never make jointing or rabbeting cuts deeper than d) Always use hold-down or push blocks when jointing material narrower than 3" or surface

planing material thinner than 3". e) Never perform jointing, planing, or rabbeting cuts on pieces shorter than 8" in length.

⁄8" or planing cuts deeper than 1⁄16".

Model G0809 (Mfd. Since 1/17)

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Controls &

To reduce your risk of serious injury, read this entire manual BEFORE

Components

using machine.

Refer to Figures 1–4 and the following descriptions to become familiar with the basic controls and components of this machine. Understanding these items and how they work will help you understand the rest of the manual and stay safe when operating this machine.

Figure 2. Main table controls, fence, and foot

F. Fence: Guides workpiece as it moves across

cutterhead; determines angle of cut.

G. Cutterhead Guard: Covers cutterhead

until pushed out of the way by workpiece during operation. When workpiece leaves cutterhead, guard springs back to its starting position.

pedal caster.

Figure 1. Planer controls and components.

A. ON/OFF Paddle Switch: Turns motor ON

and OFF. Insert disabling pin to lock ON/OFF switch.

B. Return Rollers (1 of 2): Easily slide workpiece

back to operator following planing operation.

C. Table Elevation Handwheel: Raises and

lowers table. Turning handle one full rotation raises or lowers table clockwise raises table; turning handle counterclockwise lowers it.

⁄16". Turning handle

H. Fence Tilt Handle: Tilts fence throughout its

range of motion from 45° inward to 45° outward (135°).

I. Fence Lock Knob: Locks fence in place

across width of jointer tables.

J. Fence Angle Lock Lever: Loosens to adjust

fence from 45° inward to 45° outward (135°), and tightens to secure angle setting.

K. Infeed Table: Supports workpiece before it

reaches cutterhead. Position of infeed table relative to cutterhead determines depth of cut.

L. Infeed Table Handwheel: Adjusts position

of infeed table (when infeed table lock is loosened).

M. Outfeed Table Lock: Loosens to allow

adjustment of outfeed table height relative to infeed table and rabbeting table.

D. Feed Rate Control Dial: Switches between

15 FPM and 30 FPM feed rate.

E. Dust Hood: Funnels wood chips and saw-

dust into dust collection port.

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Model G0809 (Mfd. Since 1/17)

Figure 3. Infeed table height controls.

N. Infeed Table Depth Indicator: Points to cur-

rent cut depth (in inches). Indicator can be reset to "0".

O. Depth-of-Cut Scale: Indicates cutting depth

of a single pass.

P. Infeed Table Lock: Loosens to allow adjust-

ment of infeed table height or cutting depth; tightens to secure infeed table.

Q. Zero Stop: Spring-loaded pin locks infeed

table height at "0". Pull pin outward to change infeed table height.

Figure 4. Planer frontside components and

jointer outfeed.

R. Table Elevation Scale: Shows the elevation

of the table in relation to the cutterhead. Red indicator arrow represents the effective board thickness after planing.

S. Outfeed Table: Supports workpiece after

it passes over cutterhead. For safety and best results, outfeed table must be properly adjusted relative to cutterhead knives before ANY operations (refer to Page 49 for more details).

T. Outfeed Table Handwheel: Adjusts position

of outfeed table. Typically only used when setting outfeed table even with cutterhead knives or when servicing the cutterhead.

Model G0809 (Mfd. Since 1/17)

U. Lifting Bars (4): Pull out for lifting machine

with forklift. Leave pushed in for planing and jointing operations.

V. Table Rollers (2): Keep workpiece parallel

with planer bed as it passes cutterhead.

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Internal Planer Components

Front Rear

Figure 5. Workpiece path and major planing components (side cutaway view).

A. Anti-Kickback Fingers: "Grab" workpiece if

a kickback occurs, reducing the risk of kickback related injuries.

B. Infeed Roller: Pulls the workpiece toward

the cutterhead.

C. Chip Breaker: Breaks off freshly cut chips/

shavings as they're lifted by the cutterhead to prevent tear-out and divert them toward the dust hood for improved overall extraction.

Workpiece

D. Cutterhead: Holds the knives that remove

material from the workpiece.

E. Chip Deflector: Captures dust and chips

removed during cutting operation, helping funnel material into the dust port.

F. Outfeed Roller: Pulls the workpiece through

the planer.

G. Planer Table: Provides a smooth and level

path for the workpiece as it travels through the planer.

Like all machinery, there is potential danger when operating this machine. Accidents are frequently caused by lack of familiarity or failure to pay attention. Use this machine with respect and caution to decrease the risk of operator injury. If normal safety precautions are overlooked or ignored, serious personal injury may occur.

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Model G0809 (Mfd. Since 1/17)

Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901

MODEL G0809

COMBINATION JOINTER/PLANER WITH FIXED TABLES

Product Dimensions:

Weight ........................................................................................................................................................................... 336 lbs.

Width (side-to-side) x Depth (front-to-back) x Height ..................................................................................46 x 33 x 46-1/2 in.

Foot Print (Length x Width) ..................................................................................................................................28 x 15-1/2 in.

Shipping Dimensions:

Type ................................................................................................................................................................... Cardboard Box

Content .......................................................................................................................................................................... Machine

Weight ............................................................................................................................................................................ 418 lbs.

Length x Width x Height .................................................................................................................................... 50 x 40 x 50 in.

Must Ship Upright .................................................................................................................................................................Yes

Electrical:

Power Requirement ........................................................................................................................ 240V, Single-Phase, 60 Hz

Full-Load Current Rating ..................................................................................................................................................... 7.5A

Minimum Circuit Size ........................................................................................................................................................... 15A

Connection Type ..................................................................................................................................................... Cord & Plug

Power Cord Included ............................................................................................................................................................Yes

Power Cord Length ...............................................................................................................................................................6 ft.

Power Cord Gauge .......................................................................................................................................................14 AWG

Plug Included ........................................................................................................................................................................Yes

Included Plug Type ..............................................................................................................................................................6-15

Switch Type ..................................................................................................................................ON/OFF Push Button Switch

Motors:

Main

Type ............................................................................................................................... TEFC Capacitor-Start Induction

Horsepower ...............................................................................................................................................................2 HP

Phase .......................................................................................................................................................... Single-Phase

Amps ......................................................................................................................................................................... 7.5A

Speed ...............................................................................................................................................................3400 RPM

Power Transfer ............................................................................................................................................ Twin V-Belts

Bearings ...................................................................................................................Shielded & Permanently Lubricated

Main Specifications:

Fence Information

Fence Length .....................................................................................................................................................41-7/8 in.

Fence Width .........................................................................................................................................................1-1/8 in.

Fence Height ....................................................................................................................................................... 4-3/4 in.

Fence Stops ........................................................................................................................................... 45, 90, 135 deg.

Model G0809 (Mfd. Since 1/17)

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Cutting Capacities (Jointer)

Bevel Jointing ..........................................................................................................................................0 – 45 deg. L/R

Maximum Width of Cut ..............................................................................................................................................6 in.

Maximum Depth of Cut ...........................................................................................................................................1/8 in.

Minimum Stock Length ..............................................................................................................................................8 in.

Minimum Stock Thickness ......................................................................................................................................1/2 in.

Maximum Rabbeting Depth ....................................................................................................................................1/2 in.

Number of Cuts Per Minute ...................................................................................................................................16,200

Cutting Capacities (Planer)

Maximum Width of Cut ............................................................................................................................................13 in.

Maximum Depth of Cut Planing Full Width ...........................................................................................................1/16 in.

Maximum Depth of Cut Planing 6" Wide Board ......................................................................................................1/8 in.

Number of Cuts Per Minute ...................................................................................................................................16,200

Number of Cuts Per Inch ......................................................................................................................................122, 61

Feed Speeds .................................................................................................................................................. 15, 30 FPM

Minimum Stock Length ........................................................................................................................................6-1/2 in.

Maximum Stock Thickness ........................................................................................................................................6 in.

Minimum Stock Thickness ......................................................................................................................................1/8 in.

Cutterhead Information (Jointer)

Cutterhead Type ................................................................................................................................................... 3 Knife

Cutterhead Diameter ..........................................................................................................................................2-7/16 in.

Cutterhead Speed ............................................................................................................................................5400 RPM

Number of Knives ...........................................................................................................................................................3

Knife Type ...........................................................................................................................................HSS, Single Sided

Knife Length. ..............................................................................................................................................................6 in.

Knife Width. .............................................................................................................................................................5/8 in.

Knife Thickness. ......................................................................................................................................................1/8 in.

Knife Adjustment. ......................................................................................................................................... Jack Screws

Cutterhead Information (Planer)

Cutterhead Type ................................................................................................................................................... 3 Knife

Cutterhead Diameter ........................................................................................................................................2-11/16 in.

Cutterhead Speed ............................................................................................................................................5400 RPM

Number of Knives ...........................................................................................................................................................3

Knife Type ...........................................................................................................................................HSS, Single Sided

Knife Length. ............................................................................................................................................................13 in.

Knife Width. .............................................................................................................................................................5/8 in.

Knife Thickness. ......................................................................................................................................................1/8 in.

Knife Adjustment. ......................................................................................................................................... Jack Screws

Table Information (Jointer)

Table Length ......................................................................................................................................................45-7/8 in.

Table Width ......................................................................................................................................................... 7-3/8 in.

Table Thickness ......................................................................................................................................................1/4 in.

Floor To Table Height ........................................................................................................................................36-1/8 in.

Table Adjustment Type ...................................................................................................................................Handwheel

Table Movement Type .........................................................................................................................................Dovetail

Table Information (Planer)

Table Length ......................................................................................................................................................19-1/4 in.

Table Width ........................................................................................................................................................14-1/8 in.

Table Thickness ......................................................................................................................................................1/2 in.

Floor-To-Table Height ........................................................................................................................................27-7/8 in.

Table Adjustment Type ...................................................................................................................................Handwheel

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Model G0809 (Mfd. Since 1/17)

Construction

Body Assembly ...........................................................................................................................Cast Iron & Sheet Steel

Cutterhead ................................................................................................................................................................Steel

Infeed Roller ..............................................................................................................................................................Steel

Outfeed Roller ...........................................................................................................................................................Steel

Stand .............................................................................................................................................................. Sheet Steel

Tables ...................................................................................................................................Precision-Ground Cast Iron

Paint Type/Finish .........................................................................................................................Powder Coated, Epoxy

Other Information

Dust Port Size ............................................................................................................................................................3 in.

Number of Dust Ports .....................................................................................................................................................2

Measurement Scale (Jointer) .......................................................................................................................... Inch/Metric

Measurement Scale (Planer) .......................................................................................................................... Inch/Metric

Mobile Base ...........................................................................................................................................................Built-In

Gear Box ............................................................................................................................................................. 2-Speed

Other Specifications:

Country of Origin ............................................................................................................................................................... China

Warranty ........................................................................................................................................................................... 1 Year

Serial Number Location ................................................................................................................................................ ID Label

ISO 9001 Factory ..................................................................................................................................................................Yes

CSA, ETL, or UL Certified/Listed ..........................................................................................................................................Yes

Features:

Separate 3-Knife Cutterheads for Jointer and Planer Two-Speed Automatic Board Feed for Planer 4" Dust Port Built-In, Easy-to-Use Mobile Base Board Return Rollers Cast-Iron Planer Table with Extension Rollers Dual V-Belt Drive Precision-Ground Cast-Iron Tables Handwheel Height Adjustment on Planer and Jointer Anti-Kickback Pawls for Planer Knife-Setting Jigs for Planer and Jointer Included Rabbeting Table on Jointer

Accessories:

Open-End Wrenches 8/10, 11/13mm Hex Wrenches 8, 6, 5, 4, 3mm T-Handle Torx Wrenches T-20 x 2 Pair of Push Blocks

Model G0809 (Mfd. Since 1/17)

-9-

SECTION 1: SAFETY

For Your Own Safety, Read Instruction

Manual Before Operating This Machine

The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures. Always use common sense and good judgment.

Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury. It may also be used to alert against unsafe practices.

This symbol is used to alert the user to useful information about

NOTICE

proper operation of the machine.

Safety Instructions for Machinery

OWNER’S MANUAL. Read and understand this

owner’s manual BEFORE using machine.

TRAINED OPERATORS ONLY. Untrained operators have a higher risk of being hurt or killed. Only allow trained/supervised people to use this machine. When machine is not being used, disconnect power, remove switch keys, or lock-out machine to prevent unauthorized use—especially around children. Make your workshop kid proof!

DANGEROUS ENVIRONMENTS. Do not use machinery in areas that are wet, cluttered, or have poor lighting. Operating machinery in these areas greatly increases the risk of accidents and injury.

MENTAL ALERTNESS REQUIRED. Full mental alertness is required for safe operation of machinery. Never operate under the influence of drugs or alcohol, when tired, or when distracted.

ELECTRICAL EQUIPMENT INJURY RISKS. You can be shocked, burned, or killed by touching live electrical components or improperly grounded machinery. To reduce this risk, only allow qualified service personnel to do electrical installation or repair work, and always disconnect power before accessing or exposing electrical equipment.

DISCONNECT POWER FIRST. nect machine from power supply BEFORE making adjustments, changing tooling, or servicing machine. This prevents an injury risk from unintended startup or contact with live electrical components.

EYE PROTECTION. Always wear ANSI-approved safety glasses or a face shield when operating or observing machinery to reduce the risk of eye injury or blindness from flying particles. Everyday eyeglasses are NOT approved safety glasses.

Always discon-

-10 -

Model G0809 (Mfd. Since 1/17)

WEARING PROPER APPAREL. Do not wear clothing, apparel or jewelry that can become entangled in moving parts. Always tie back or cover long hair. Wear non-slip footwear to reduce risk of slipping and losing control or accidentally contacting cutting tool or moving parts.

HAZARDOUS DUST. Dust created by machinery operations may cause cancer, birth defects, or long-term respiratory damage. Be aware of dust hazards associated with each workpiece material. Always wear a NIOSH-approved respirator to reduce your risk.

HEARING PROTECTION. Always wear hearing protection when operating or observing loud machinery. Extended exposure to this noise without hearing protection can cause permanent hearing loss.

REMOVE ADJUSTING TOOLS. Tools left on machinery can become dangerous projectiles upon startup. Never leave chuck keys, wrenches, or any other tools on machine. Always verify removal before starting!

USE CORRECT TOOL FOR THE JOB. Only use this tool for its intended purpose—do not force it or an attachment to do a job for which it was not designed. Never make unapproved modifications—modifying tool or using it differently than intended may result in malfunction or mechanical failure that can lead to personal injury or death!

AWKWARD POSITIONS. Keep proper footing and balance at all times when operating machine. Do not overreach! Avoid awkward hand positions that make workpiece control difficult or increase the risk of accidental injury.

CHILDREN & BYSTANDERS. Keep children and bystanders at a safe distance from the work area. Stop using machine if they become a distraction.

GUARDS & COVERS. Guards and covers reduce accidental contact with moving parts or flying debris. Make sure they are properly installed, undamaged, and working correctly BEFORE operating machine.

FORCING MACHINERY. Do not force machine. It will do the job safer and better at the rate for which it was designed.

NEVER STAND ON MACHINE. Serious injury may occur if machine is tipped or if the cutting tool is unintentionally contacted.

STABLE MACHINE. Unexpected movement during operation greatly increases risk of injury or loss of control. Before starting, verify machine is stable and mobile base (if used) is locked.

USE RECOMMENDED ACCESSORIES. Consult this owner’s manual or the manufacturer for recommended accessories. Using improper accessories will increase the risk of serious injury.

UNATTENDED OPERATION. To reduce the risk of accidental injury, turn machine OFF and ensure all moving parts completely stop before walking away. Never leave machine running while unattended.

MAINTAIN WITH CARE. Follow all maintenance instructions and lubrication schedules to keep machine in good working condition. A machine that is improperly maintained could malfunction, leading to serious personal injury or death.

DAMAGED PARTS. Regularly inspect machine for damaged, loose, or mis-adjusted parts—or any condition that could affect safe operation. Immediately repair/replace BEFORE operating machine. For your own safety, DO NOT operate machine with damaged parts!

MAINTAIN POWER CORDS. When disconnecting cord-connected machines from power, grab and pull the plug—NOT the cord. Pulling the cord may damage the wires inside. Do not handle cord/plug with wet hands. Avoid cord damage by keeping it away from heated surfaces, high traffic areas, harsh chemicals, and wet/damp locations.

EXPERIENCING DIFFICULTIES. If at any time you experience difficulties performing the intended operation, stop using the machine! Contact our Technical Support at (570) 546-9663.

Model G0809 (Mfd. Since 1/17)

-11-

Additional Safety for Jointers

Loss of workpiece con-

Serious cuts, amputation, entanglement, or death can occur from contact with rotating cutterhead or other moving components! Flying chips can cause blindness or eye injuries. Workpieces or inserts/knives thrown by cutterhead can strike nearby operator or bystanders with deadly force. To reduce the risk of these hazards, operator and bystanders MUST completely heed the hazards and warnings below.

KICKBACK. Occurs when workpiece is ejected

from machine at a high rate of speed. To reduce the risk of kickback-related injuries, use quality workpieces, safe feeding techniques, and proper machine setup or maintenance.

GUARD REMOVAL. Operating jointer without guard exposes operator to knives/inserts. Except when rabbeting, never remove guards for regular operations or while connected to power. Turn jointer OFF and disconnect power before clearing any shavings or sawdust from around cutterhead. After rabbeting or maintenance is complete, immediately replace all guards and ensure they are properly adjusted before resuming regular operations.

DULL/DAMAGED KNIVES/INSERTS. Dull knives/inserts can increase risk of kickback and cause poor workpiece finish. Only use sharp, undamaged knives/inserts.

OUTFEED TABLE ALIGNMENT. Setting outfeed table too high can cause workpiece to hit table and get stuck, increasing risk of kickback. Setting outfeed table too low may cause workpiece to become tapered from front to back. Always keep outfeed table even with knives/inserts at top dead center (highest point during rotation).

INSPECTING STOCK. Impact injuries or fire may result from using poor workpieces. Thoroughly inspect and prepare workpiece before cutting. Verify workpiece is free of nails, staples, loose knots or other foreign material. Workpieces with minor warping should be surface planed first with cupped side facing infeed table.

GRAIN DIRECTION. Jointing against the grain or end grain can increase the risk of kickback. It also requires more cutting force, which produces chatter or excessive chip out. Always joint or surface plane WITH the grain.

MAXIMUM CUTTING DEPTH. To reduce risk of

kickback, never cut deeper than

⁄8" per pass.

CUTTING LIMITATIONS. Cutting a workpiece that does not meet the minimum dimension requirements can result in breakup, kickback, or accidental contact with cutterhead during operation. Never perform jointing, planing, or rabbeting cuts on

pieces smaller than 8" long,

⁄4" wide, or 1⁄4" thick.

PUSH BLOCKS. Not using push blocks when surface planing may result in accidental cutterhead contact. Always use push blocks when planing materials less than 3" high or wide. Never pass your hands directly over cutterhead without a push block.

WORKPIECE SUPPORT.

trol while feeding can increase risk of kickback or accidental contact with cutterhead. Support workpiece continuously during operation. Position and guide workpiece with fence. Support long or wide stock with auxiliary stands.

FEED WORKPIECE PROPERLY. Kickback or accidental cutterhead contact may result if workpiece is fed into cutterhead the wrong way. Allow cutterhead to reach full speed before feeding. Never start jointer with workpiece touching cutterhead. Always feed workpiece from infeed side to outfeed side without stopping until cut is complete. Never back work toward infeed table.

SECURE KNIVES/INSERTS. Loose knives or improperly set inserts can become dangerous projectiles or cause machine damage. Always verify knives/inserts are secure and properly adjusted before operation. Straight knives should never

project more than

⁄8" (0.125") from cutterhead

bod y.

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Model G0809 (Mfd. Since 1/17)

Additional Safety for Planers

Wood chips fly

Amputation, serious cuts, entanglement, or death can occur from contact with rotating cutterhead or other moving parts! Flying chips can cause blindness or eye injuries. Workpieces or knives thrown by cutterhead can strike nearby operator or bystanders with deadly force. To reduce the risk of these hazards, operator and bystanders MUST completely heed hazards and warnings below.

KICKBACK. Know how to reduce the risk of kick-

back and kickback-related injuries. “Kickback” occurs during the operation when the workpiece is ejected from the machine at a high rate of speed. Kickback is commonly caused by poor workpiece selection, unsafe feeding techniques, or improper machine setup/maintenance. Kickback injuries typically occur as follows: (1) operator/bystanders are struck by the workpiece, resulting in impact injuries (i.e., blindness, broken bones, bruises, death); (2) operator’s hands are pulled into blade, resulting in amputation or severe lacerations.

AVOID CONTACT WITH MOVING PARTS. Never remove guards/covers or reach inside the planer during operation or while connected to power. You could be seriously injured if you accidentally touch the spinning cutterhead or get entangled in moving parts. If a workpiece becomes stuck or sawdust removal is necessary, turn planer OFF and disconnect power before clearing.

DULL/DAMAGED KNIVES/INSERTS. Only use sharp, undamaged knives/inserts. Dull or damaged knives/inserts increase the risk of kickback.

INSPECTING STOCK. To reduce the risk of kickback injuries or machine damage, thoroughly inspect and prepare the workpiece before cutting. Verify workpiece is free of nails, staples, loose knots or foreign material. Workpieces with minor warping should be jointed first or planed with the cupped side facing the table.

PLANING CORRECT MATERIAL. Only plane natural wood stock with this planer. DO NOT plane MDF, OSB, plywood, laminates or other synthetic materials that can break up inside the planer and be ejected towards the operator.

LOOKING INSIDE PLANER.

around inside the planer at a high rate of speed during operation. To avoid injury from flying material, DO NOT look inside planer during operation.

CUTTING LIMITATIONS. To reduce the risk of kickback hazards or damage to the machine, do not exceed the maximum depth of cut or minimum board length and thickness found in the Data

Sheet. Only feed one board at a time.

INFEED ROLLER CLEARANCE. The infeed

roller is designed to pull material into the spinning cutterhead. To reduce the risk of entanglement, keep hands, clothing, jewelry, and long hair away from the infeed roller during operation.

FEED WORKPIECE PROPERLY. To reduce the risk of kickback, never start planer with workpiece touching cutterhead. Allow cutterhead to reach full speed before feeding, and do not change feed speed during cutting operation.

WORKPIECE SUPPORT. To reduce the risk of kickback, always make sure workpiece can move completely across table without rocking or tipping. Use auxiliary support stands for long stock.

BODY PLACEMENT. Stand to one side of planer during the entire operation to avoid getting hit if kickback occurs.

GRAIN DIRECTION. Planing across the grain is hard on the planer and may cause kickback. Plane in the same direction or at a slight angle with the wood grain.

Model G0809 (Mfd. Since 1/17)

SECURE KNIVES/INSERTS. Loose knives or improperly set inserts can become dangerous projectiles or cause machine damage. Always verify knives/inserts are secure and properly adjusted before operation.

-13-

SECTION 2: POWER SUPPLY

Before installing the machine, consider the availability and proximity of the required power supply circuit. If an existing circuit does not meet the requirements for this machine, a new circuit must be installed. To minimize the risk of electrocution, fire, or equipment damage, installation work and electrical wiring must be done by an electrician or qualified service personnel in accordance with all applicable codes and standards.

or equipment damage may occur if machine is not properly grounded and connected to power

The full-load current rating is the amperage a machine draws at 100% of the rated output power. On machines with multiple motors, this is the amperage drawn by the largest motor or sum of all motors and electrical devices that might operate at one time during normal operations.

The full-load current is not the maximum amount of amps that the machine will draw. If the machine is overloaded, it will draw additional amps beyond the full-load rating.

If the machine is overloaded for a sufficient length of time, damage, overheating, or fire may result— especially if connected to an undersized circuit. To reduce the risk of these hazards, avoid overloading the machine during operation and make sure it is connected to a power supply circuit that meets the specified circuit requirements.

For your own safety and protection of

Note: Circuit requirements in this manual apply to

a dedicated circuit—where only one machine will be running on the circuit at a time. If machine will be connected to a shared circuit where multiple machines may be running at the same time, consult an electrician or qualified service personnel to ensure circuit is properly sized for safe operation.

A power supply circuit includes all electrical equipment between the breaker box or fuse panel in the building and the machine. The power supply circuit used for this machine must be sized to safely handle the full-load current drawn from the machine for an extended period of time. (If this machine is connected to a circuit protected by fuses, use a time delay fuse marked D.)

This machine is prewired to operate on a power supply circuit that has a verified ground and meets the following requirements:

Availability

Electrocution, fire, shock,

supply.

Full-Load Current Rating

Circuit Information

property, consult an electrician if you are unsure about wiring practices or electrical codes in your area.

Full-Load Current Rating at 240V .... 7.5 Amps

-14-

Circuit Requirements

Nominal Voltage .........208V, 220V, 230V, 24 0V

Cycle ..........................................................60 Hz

Phase ........................................... Single-Phase

Power Supply Circuit ......................... 15 Amps

Plug/Receptacle ............................. NEMA 6-15

Model G0809 (Mfd. Since 1/17)

Improper connection of the equipment-grounding wire can result in a risk of electric shock. The wire with green insulation (with or without yellow stripes) is the equipment-grounding wire. If repair or replacement of the power cord or plug is necessary, do not connect the equipment-grounding wire to a live (current carrying) terminal.

Check with a qualified electrician or service personnel if you do not understand these grounding requirements, or if you are in doubt about whether the tool is properly grounded. If you ever notice that a cord or plug is damaged or worn, disconnect it from power, and immediately replace it with a new one.

We do not recommend using an extension cord with this machine. cord, only use it if absolutely necessary and only on a temporary basis.

Extension cords cause voltage drop, which can damage electrical components and shorten motor life. Voltage drop increases as the extension cord size gets longer and the gauge size gets smaller (higher gauge numbers indicate smaller sizes).

Any extension cord used with this machine must be in good condition and contain a ground wire and matching plug/receptacle. Additionally, it must meet the following size requirements:

Grounding Requirements

This machine MUST be grounded. In the event of certain malfunctions or breakdowns, grounding reduces the risk of electric shock by providing a path of least resistance for electric current.

This machine is equipped with a power cord that has an equipment-grounding wire and a grounding plug. Only insert plug into a matching receptacle (outlet) that is properly installed and grounded in accordance with all local codes and ordinances. DO NOT modify the provided plug!

No adapter should be used with plug. If

process. DO NOT connect to power until

GROUNDED

6-15 RECEPTACLE

Current Carrying Prongs

6-15 PLUG

Serious injury could occur if you connect machine to power before completing setup

instructed later in this manual.

Grounding Prong

Figure 6. Typical 6-15 plug and receptacle.

plug does not fit available receptacle, or if machine must be reconnected for use on a different type of circuit, reconnection must be performed by an electrician or qualified service personnel, and it must comply with all local codes and ordinances.

Model G0809 (Mfd. Since 1/17)

Extension Cords

If you must use an extension

Minimum Gauge Size ...........................14 AWG

Maximum Length (Shorter is Better).......50 ft.

-15-

SECTION 3: SETUP

This machine was carefully packaged for safe transport. When unpacking, separate all enclosed items from packaging materials and inspect them for shipping damage.

please

IMPORTANT:

you are completely satisfied with the machine and have resolved any issues between Grizzly or the shipping agent. You MUST have the original pack-

aging to file a freight claim. It is also extremely helpful if you need to return your machine later.

Keep children and pets away from plastic bags or packing materials shipped with this

get help from other people

The following items are needed, but not included, for the setup/assembly of this machine.

Needed for Setup

This machine presents serious injury hazards to untrained users. Read through this entire manual to become familiar with the controls and operations before starting the machine!

Wear safety glasses during the entire setup process!

Description Qty

• Safety Glasses (for each person) ............... 1

• Solvent/Cleaner .......................... As Needed

• Shop Rags .................................. As Needed

• Open-End Wrench or Socket 17mm.....1 Ea.

• Straightedge 4' ........................................... 1

• Phillips Screwdriver #2 ............................... 1

• Dust Collection System .............................. 1

• 4" Dust Hose (length as needed) ............... 1

• Another Person .......................................... 1

• Lifting Equipment

(Rated for at least 750 lbs.) ........................ 1

HEAVY LIFT! Straining or crushing injury may occur from improperly lifting machine or some of its parts. To reduce this risk,

and use a forklift (or other lifting equipment) rated for weight of this machine.

Unpacking

If items are damaged

call us immediately at (570) 546-9663.

Save all packaging materials until

SUFFOCATION HAZARD!

machine. Discard immediately.

-16 -

Model G0809 (Mfd. Since 1/17)

Inventory

The following is a list of items shipped with your machine. Before beginning setup, lay these items out and inventory them.

If any non-proprietary parts are missing (e.g. a nut or a washer), we will gladly replace them; or for the sake of expediency, replacements can be obtained at your local hardware store.

NOTICE

If you cannot find an item on this list, carefully check around/inside the machine and packaging materials. Often, these items get lost in packaging materials while unpacking or they are pre-installed at the factory.

Component Inventory (Figure 7) Qty

A. Jointer/Planer (not shown) .......................... 1

B. Jointer Fence Assembly & Carriage .......... 1

C. Jointer Knife-Setting Jig ............................. 1

D. Planer Knife-Setting Jig .............................. 1

E. Dust Port Extension ................................... 1

F. Push Blocks ................................................ 2

G. Hex Wrench 3, 4, 5, 6, 8mm ................1 Ea.

Figure 7. Component inventory.

Component Inventory (Figure 7) Qty

H. 3"-to-4" Dust Port Adapter .......................... 1

I. Wheel Assembly (Front) ............................. 2

J. Planer Table Elevation Handwheel............. 1

K. 4" Wire Hose Clamp ................................... 1

L. Adjustable Feet .......................................... 2

M. Foot Pedal Caster Wheel Assembly .......... 1

Model G0809 (Mfd. Since 1/17)

-17-

The unpainted surfaces of your machine are coated with a heavy-duty rust preventative that prevents corrosion during shipment and storage. This rust preventative works extremely well, but it will take a little time to clean.

Be patient and do a thorough job cleaning your machine. The time you spend doing this now will give you a better appreciation for the proper care of your machine's unpainted surfaces.

There are many ways to remove this rust preventative, but the following steps work well in a wide variety of situations. Always follow the manufacturer’s instructions with any cleaning product you use and make sure you work in a well-ventilated area to minimize exposure to toxic fumes.

Before cleaning, gather the following:

• Disposable rags

• Cleaner/degreaser (WD•40 works well)

• Safety glasses & disposable gloves

• Plastic paint scraper (optional)

Basic steps for removing rust preventative:

Many cleaning solvents

work in a well-ventilated

Avoid chlorine-based solvents, such as

Cleanup

Gasoline and petroleum products have low flash points and can explode or cause fire if used to clean machinery. Avo i d using these products to clean machinery.

Put on safety glasses.

Coat the rust preventative with a liberal

amount of cleaner/degreaser, then let it soak for 5–10 minutes.

Wipe off the surfaces. If your cleaner/degreas-

er is effective, the rust preventative will wipe off easily. If you have a plastic paint scraper, scrape off as much as you can first, then wipe off the rest with the rag.

Repeat Steps 2–3 as necessary until clean,

then coat all unpainted surfaces with a quality metal protectant to prevent rust.

are toxic if inhaled. Only

area.

NOTICE

acetone or brake parts cleaner, that may damage painted surfaces.

T23692—Orange Power Degreaser

A great product for removing the waxy shipping grease from the non-painted parts of the machine during clean up.

Figure 8. T23692 Orange Power Degreaser.

-18-

Model G0809 (Mfd. Since 1/17)

Site Considerations

Weight Load

Refer to the of your machine. Make sure that the surface upon which the machine is placed will bear the weight of the machine, additional equipment that may be installed on the machine, and the heaviest workpiece that will be used. Additionally, consider the weight of the operator and any dynamic loading that may occur when operating the machine.

Space Allocation

Consider the largest size of workpiece that will be processed through this machine and provide enough space around the machine for adequate operator material handling or the installation of auxiliary equipment. With permanent installations, leave enough space around the machine to open or remove doors/covers as required by the maintenance and service described in this manual.

See below for required space allocation.

Physical Environment

Extreme conditions for this type of machinery are

Place this machine near an existing power source.

other hazards. Make sure to leave enough space

Shadows, glare, or strobe effects that may distract or impede the operator must be eliminated.

Machine Data Sheet for the weight

Children or untrained people may be seriously injured by this machine. Only install in an access restricted location.

The physical environment where the machine is operated is important for safe operation and longevity of machine components. For best results, operate this machine in a dry environment that is free from excessive moisture, hazardous chemicals, airborne abrasives, or extreme conditions.

generally those where the ambient temperature range exceeds 41°–104°F; the relative humidity range exceeds 20%–95% (non-condensing); or the environment is subject to vibration, shocks, or bumps.

Electrical Installation

Make sure all power cords are protected from traffic, material handling, moisture, chemicals, or

around machine to disconnect power supply or apply a lockout/tagout device, if required.

Lighting

Wall

Lighting around the machine must be adequate enough that operations can be performed safely.

Min. 30"

for Maintenance

531/2"

40"

= Electrical Connection

Model G0809 (Mfd. Since 1/17)

Figure 9. Minimum working clearances.

-19 -

Assembly

The machine must be fully assembled before it can be operated. Before beginning the assembly process, refer to all goes smoothly, first clean any ered or coated in heavy-duty rust preventative (if applicable).

This machine and its components are very

2. While an assistant pulls cutterhead guard

back, insert lock plate into table channel (see Figure 11), then tighten knob to secure fence.

Needed for Setup and gather

listed items. To ensure the assembly process

parts that are cov-

heavy. Get lifting help or use power lifting equipment such as a forklift to move heavy items.

To assemble jointer/planer:

1. Install planer elevation handwheel (see Figure 10) with pre-installed M5-.8 x 20 cap

screw and 5mm flat washer.

Fence

Table

Channel

Figure 11. Attaching jointer fence to infeed table.

3. Attach accordion dust boot to back of jointer

fence (see Figure 12) using (2) pre-installed M4-.7 x 10 Phillips head screws.

Dust Boot

x 2

Lock

Plate

Fence

Lock

Knob

Fence

Elevation

Handwheel

Figure 10. Installing planer elevation handwheel.

-20-

Figure 12. Installing accordion dust boot on

jointer fence.

Model G0809 (Mfd. Since 1/17)

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