Grizzly G0809 User Manual

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MODEL G0809

COMBO JOINTER/PLANER

OWNER'S MANUAL

(For models manufactured since 01/17)

WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE

OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.

#JH18712 PRINTED IN TA I WA N

V1.05.17

This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators.

Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.

The owner of this machine/tool is solely responsible for its safe use. This responsibility includes but is not limited to proper installation in a safe environment, personnel training and usage authorization, proper inspection and maintenance, manual availability and comprehension, application of safety devices, cutting/sanding/grinding tool integrity, and the usage of personal protective equipment.

The manufacturer will not be held liable for injury or property damage from negligence, improper training, machine modifications or misuse.

Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:

• Lead from lead-based paints.

• Crystalline silica from bricks, cement and other masonry products.

• Arsenic and chromium from chemically-treated lumber.

Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: Work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.

Table of Contents

INTRODUCTION ............................................... 2

Contact Info.................................................... 2

Manual Accuracy ........................................... 2

Identification ................................................... 3

Controls & Components ................................. 4

Internal Planer Components .......................... 6

Machine Data Sheet ...................................... 7

SECTION 1: SAFETY ..................................... 10

Safety Instructions for Machinery ................ 10

Additional Safety for Jointers ....................... 12

Additional Safety for Planers ....................... 13

SECTION 2: POWER SUPPLY ...................... 14

SECTION 3: SETUP ....................................... 16

Needed for Setup ......................................... 16

Unpacking .................................................... 16

Inventory ...................................................... 17

Cleanup ........................................................ 18

Site Considerations ...................................... 19

Assembly ..................................................... 20

Dust Collection ............................................. 22

Test Run ...................................................... 23

Recommended Adjustments ........................ 23

SECTION 4: OPERATIONS ........................... 24

Operation Overview ..................................... 24

Wood Types ................................................. 25

Stock Inspection & Requirements................ 26

Squaring Stock............................................. 27

Planing Tips ................................................. 28

Planing Cutting Problems ............................ 28

Setting Planer ............................................. 29

Depth of Cut ................................................. 29

Setting Planer ............................................. 30

Feed Rate .................................................... 30

Setting Jointer Depth of Cut ........................ 31

Surface Planing............................................ 32

Edge Jointing ............................................... 33

Bevel Cutting................................................ 34

Rabbet Cutting ............................................. 35

SECTION 5: ACCESSORIES ......................... 36

SECTION 6: MAINTENANCE ......................... 38

Schedule ...................................................... 38

Cleaning & Protecting .................................. 38

Lubrication ................................................... 38

SECTION 7: SERVICE ................................... 40

Troubleshooting ........................................... 40

Replacing/Tensioning Belts ......................... 43

Inspecting Knives (Jointer) .......................... 47

Setting/Replacing Knives (Jointer) ............... 47

Setting Outfeed Table Height (Jointer) ........ 49

Calibrating Depth Scale (Jointer) ................. 50

Adjusting Gibs (Jointer) ............................... 51

Setting Fence Angle Stops (Jointer) ............ 51

Adjusting Table Parallelism (Jointer) ........... 53

Adjusting Chip Deflector (Planer) ................ 54

Cleaning Feed Rollers (Planer) ................... 55

Anti-Kickback Fingers .................................. 55

SECTION 8: WIRING ...................................... 56

Wiring Safety Instructions ............................ 56

Wiring Diagram ............................................ 57

SECTION 9: PARTS ....................................... 58

Cabinet ......................................................... 58

Jointer Table & Fence.................................. 60

Planer ........................................................... 62

Tools & Accessories .................................... 65

Labels & Cosmetics ..................................... 66

WARRANTY & RETURNS ............................. 69

We stand behind our machines! If you have questions or need help, contact us with the information below. Before contacting, make sure you get the

serial number

machine ID label. This will help us help you faster.

We want your feedback on this manual. What did you like about it? Where could it be improved? Please take a few minutes to give us feedback.

Email: manuals@grizzly.com

We are proud to provide a high-quality owner’s manual with your new machine!

instructions, specifications, drawings, and photographs in this manual. Sometimes we make mistakes, but our policy of continuous improvement also means that

you receive is

slightly different than shown in the manual

If you find this to be the case, and the difference between the manual and machine leaves you confused or unsure about something

check our

website for an updated version. W

current

manuals and

on our web-

site at

Alternatively, you can call our Technical Support for help. Before calling, make sure you write down the

from the machine ID label (see below). This information is required for us to provide proper tech support, and it helps us determine if updated documentation is available for your machine.

INTRODUCTION

Contact Info

and manufacture date from the

Grizzly Technical Support

1815 W. Battlefield Springfield, MO 65807 Phone: (570) 546-9663

Email: techsupport@grizzly.com

Grizzly Documentation Manager

P.O. Box 2069

Bellingham, WA 98227-2069

Manual Accuracy

made every effort to be exact with the

sometimes the machine

e post

manual updates for free

www.grizzly.com.

Manufacture Date and Serial Number

Manufacture Date

Serial Number

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Model G0809 (Mfd. Since 1/17)

Identification

Become familiar with the names and locations of the controls and features shown below to better understand the instructions in this manual.

A. Table Height Handwheel B. Return Roller (1 of 2) C. ON/OFF Paddle Switch w/Disabling Key D. Fence Tilt Handle E. Fence F. Infeed Table G. Feed Rate Dial H. Roller Support I. Lifting Bars (2 of 4)

J. Combo Dust Port K. Infeed Table Adjustment Handwheel L. Fence Tilt Lock M. Cutterhead Guard N. Outfeed Table O. Outfeed Table Adjustment Handwheel P. Motor Access Panel (1 of 2) Q. Adjustable Feet (1 of 2) R. Foot Pedal Caster Assembly

For Your Own Safety Read Instruction Manual Before Operating Jointer/Planer

a) Wear eye protection. b) Always keep cutterhead and drive guards in place and in proper operating condition. ALWAYS

replace cutterhead guard after rabbeting operations. c) Never make jointing or rabbeting cuts deeper than d) Always use hold-down or push blocks when jointing material narrower than 3" or surface

planing material thinner than 3". e) Never perform jointing, planing, or rabbeting cuts on pieces shorter than 8" in length.

⁄8" or planing cuts deeper than 1⁄16".

Model G0809 (Mfd. Since 1/17)

-3-

Controls &

To reduce your risk of serious injury, read this entire manual BEFORE

Components

using machine.

Refer to Figures 1–4 and the following descriptions to become familiar with the basic controls and components of this machine. Understanding these items and how they work will help you understand the rest of the manual and stay safe when operating this machine.

Figure 2. Main table controls, fence, and foot

F. Fence: Guides workpiece as it moves across

cutterhead; determines angle of cut.

G. Cutterhead Guard: Covers cutterhead

until pushed out of the way by workpiece during operation. When workpiece leaves cutterhead, guard springs back to its starting position.

pedal caster.

Figure 1. Planer controls and components.

A. ON/OFF Paddle Switch: Turns motor ON

and OFF. Insert disabling pin to lock ON/OFF switch.

B. Return Rollers (1 of 2): Easily slide workpiece

back to operator following planing operation.

C. Table Elevation Handwheel: Raises and

lowers table. Turning handle one full rotation raises or lowers table clockwise raises table; turning handle counterclockwise lowers it.

⁄16". Turning handle

H. Fence Tilt Handle: Tilts fence throughout its

range of motion from 45° inward to 45° outward (135°).

I. Fence Lock Knob: Locks fence in place

across width of jointer tables.

J. Fence Angle Lock Lever: Loosens to adjust

fence from 45° inward to 45° outward (135°), and tightens to secure angle setting.

K. Infeed Table: Supports workpiece before it

reaches cutterhead. Position of infeed table relative to cutterhead determines depth of cut.

L. Infeed Table Handwheel: Adjusts position

of infeed table (when infeed table lock is loosened).

M. Outfeed Table Lock: Loosens to allow

adjustment of outfeed table height relative to infeed table and rabbeting table.

D. Feed Rate Control Dial: Switches between

15 FPM and 30 FPM feed rate.

E. Dust Hood: Funnels wood chips and saw-

dust into dust collection port.

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Model G0809 (Mfd. Since 1/17)

Figure 3. Infeed table height controls.

N. Infeed Table Depth Indicator: Points to cur-

rent cut depth (in inches). Indicator can be reset to "0".

O. Depth-of-Cut Scale: Indicates cutting depth

of a single pass.

P. Infeed Table Lock: Loosens to allow adjust-

ment of infeed table height or cutting depth; tightens to secure infeed table.

Q. Zero Stop: Spring-loaded pin locks infeed

table height at "0". Pull pin outward to change infeed table height.

Figure 4. Planer frontside components and

jointer outfeed.

R. Table Elevation Scale: Shows the elevation

of the table in relation to the cutterhead. Red indicator arrow represents the effective board thickness after planing.

S. Outfeed Table: Supports workpiece after

it passes over cutterhead. For safety and best results, outfeed table must be properly adjusted relative to cutterhead knives before ANY operations (refer to Page 49 for more details).

T. Outfeed Table Handwheel: Adjusts position

of outfeed table. Typically only used when setting outfeed table even with cutterhead knives or when servicing the cutterhead.

Model G0809 (Mfd. Since 1/17)

U. Lifting Bars (4): Pull out for lifting machine

with forklift. Leave pushed in for planing and jointing operations.

V. Table Rollers (2): Keep workpiece parallel

with planer bed as it passes cutterhead.

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Internal Planer Components

Front Rear

Figure 5. Workpiece path and major planing components (side cutaway view).

A. Anti-Kickback Fingers: "Grab" workpiece if

a kickback occurs, reducing the risk of kickback related injuries.

B. Infeed Roller: Pulls the workpiece toward

the cutterhead.

C. Chip Breaker: Breaks off freshly cut chips/

shavings as they're lifted by the cutterhead to prevent tear-out and divert them toward the dust hood for improved overall extraction.

Workpiece

D. Cutterhead: Holds the knives that remove

material from the workpiece.

E. Chip Deflector: Captures dust and chips

removed during cutting operation, helping funnel material into the dust port.

F. Outfeed Roller: Pulls the workpiece through

the planer.

G. Planer Table: Provides a smooth and level

path for the workpiece as it travels through the planer.

Like all machinery, there is potential danger when operating this machine. Accidents are frequently caused by lack of familiarity or failure to pay attention. Use this machine with respect and caution to decrease the risk of operator injury. If normal safety precautions are overlooked or ignored, serious personal injury may occur.

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Model G0809 (Mfd. Since 1/17)

Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901

MODEL G0809

COMBINATION JOINTER/PLANER WITH FIXED TABLES

Product Dimensions:

Weight ........................................................................................................................................................................... 336 lbs.

Width (side-to-side) x Depth (front-to-back) x Height ..................................................................................46 x 33 x 46-1/2 in.

Foot Print (Length x Width) ..................................................................................................................................28 x 15-1/2 in.

Shipping Dimensions:

Type ................................................................................................................................................................... Cardboard Box

Content .......................................................................................................................................................................... Machine

Weight ............................................................................................................................................................................ 418 lbs.

Length x Width x Height .................................................................................................................................... 50 x 40 x 50 in.

Must Ship Upright .................................................................................................................................................................Yes

Electrical:

Power Requirement ........................................................................................................................ 240V, Single-Phase, 60 Hz

Full-Load Current Rating ..................................................................................................................................................... 7.5A

Minimum Circuit Size ........................................................................................................................................................... 15A

Connection Type ..................................................................................................................................................... Cord & Plug

Power Cord Included ............................................................................................................................................................Yes

Power Cord Length ...............................................................................................................................................................6 ft.

Power Cord Gauge .......................................................................................................................................................14 AWG

Plug Included ........................................................................................................................................................................Yes

Included Plug Type ..............................................................................................................................................................6-15

Switch Type ..................................................................................................................................ON/OFF Push Button Switch

Motors:

Main

Type ............................................................................................................................... TEFC Capacitor-Start Induction

Horsepower ...............................................................................................................................................................2 HP

Phase .......................................................................................................................................................... Single-Phase

Amps ......................................................................................................................................................................... 7.5A

Speed ...............................................................................................................................................................3400 RPM

Power Transfer ............................................................................................................................................ Twin V-Belts

Bearings ...................................................................................................................Shielded & Permanently Lubricated

Main Specifications:

Fence Information

Fence Length .....................................................................................................................................................41-7/8 in.

Fence Width .........................................................................................................................................................1-1/8 in.

Fence Height ....................................................................................................................................................... 4-3/4 in.

Fence Stops ........................................................................................................................................... 45, 90, 135 deg.

Model G0809 (Mfd. Since 1/17)

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Cutting Capacities (Jointer)

Bevel Jointing ..........................................................................................................................................0 – 45 deg. L/R

Maximum Width of Cut ..............................................................................................................................................6 in.

Maximum Depth of Cut ...........................................................................................................................................1/8 in.

Minimum Stock Length ..............................................................................................................................................8 in.

Minimum Stock Thickness ......................................................................................................................................1/2 in.

Maximum Rabbeting Depth ....................................................................................................................................1/2 in.

Number of Cuts Per Minute ...................................................................................................................................16,200

Cutting Capacities (Planer)

Maximum Width of Cut ............................................................................................................................................13 in.

Maximum Depth of Cut Planing Full Width ...........................................................................................................1/16 in.

Maximum Depth of Cut Planing 6" Wide Board ......................................................................................................1/8 in.

Number of Cuts Per Minute ...................................................................................................................................16,200

Number of Cuts Per Inch ......................................................................................................................................122, 61

Feed Speeds .................................................................................................................................................. 15, 30 FPM

Minimum Stock Length ........................................................................................................................................6-1/2 in.

Maximum Stock Thickness ........................................................................................................................................6 in.

Minimum Stock Thickness ......................................................................................................................................1/8 in.

Cutterhead Information (Jointer)

Cutterhead Type ................................................................................................................................................... 3 Knife

Cutterhead Diameter ..........................................................................................................................................2-7/16 in.

Cutterhead Speed ............................................................................................................................................5400 RPM

Number of Knives ...........................................................................................................................................................3

Knife Type ...........................................................................................................................................HSS, Single Sided

Knife Length. ..............................................................................................................................................................6 in.

Knife Width. .............................................................................................................................................................5/8 in.

Knife Thickness. ......................................................................................................................................................1/8 in.

Knife Adjustment. ......................................................................................................................................... Jack Screws

Cutterhead Information (Planer)

Cutterhead Type ................................................................................................................................................... 3 Knife

Cutterhead Diameter ........................................................................................................................................2-11/16 in.

Cutterhead Speed ............................................................................................................................................5400 RPM

Number of Knives ...........................................................................................................................................................3

Knife Type ...........................................................................................................................................HSS, Single Sided

Knife Length. ............................................................................................................................................................13 in.

Knife Width. .............................................................................................................................................................5/8 in.

Knife Thickness. ......................................................................................................................................................1/8 in.

Knife Adjustment. ......................................................................................................................................... Jack Screws

Table Information (Jointer)

Table Length ......................................................................................................................................................45-7/8 in.

Table Width ......................................................................................................................................................... 7-3/8 in.

Table Thickness ......................................................................................................................................................1/4 in.

Floor To Table Height ........................................................................................................................................36-1/8 in.

Table Adjustment Type ...................................................................................................................................Handwheel

Table Movement Type .........................................................................................................................................Dovetail

Table Information (Planer)

Table Length ......................................................................................................................................................19-1/4 in.

Table Width ........................................................................................................................................................14-1/8 in.

Table Thickness ......................................................................................................................................................1/2 in.

Floor-To-Table Height ........................................................................................................................................27-7/8 in.

Table Adjustment Type ...................................................................................................................................Handwheel

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Model G0809 (Mfd. Since 1/17)

Construction

Body Assembly ...........................................................................................................................Cast Iron & Sheet Steel

Cutterhead ................................................................................................................................................................Steel

Infeed Roller ..............................................................................................................................................................Steel

Outfeed Roller ...........................................................................................................................................................Steel

Stand .............................................................................................................................................................. Sheet Steel

Tables ...................................................................................................................................Precision-Ground Cast Iron

Paint Type/Finish .........................................................................................................................Powder Coated, Epoxy

Other Information

Dust Port Size ............................................................................................................................................................3 in.

Number of Dust Ports .....................................................................................................................................................2

Measurement Scale (Jointer) .......................................................................................................................... Inch/Metric

Measurement Scale (Planer) .......................................................................................................................... Inch/Metric

Mobile Base ...........................................................................................................................................................Built-In

Gear Box ............................................................................................................................................................. 2-Speed

Other Specifications:

Country of Origin ............................................................................................................................................................... China

Warranty ........................................................................................................................................................................... 1 Year

Serial Number Location ................................................................................................................................................ ID Label

ISO 9001 Factory ..................................................................................................................................................................Yes

CSA, ETL, or UL Certified/Listed ..........................................................................................................................................Yes

Features:

Separate 3-Knife Cutterheads for Jointer and Planer Two-Speed Automatic Board Feed for Planer 4" Dust Port Built-In, Easy-to-Use Mobile Base Board Return Rollers Cast-Iron Planer Table with Extension Rollers Dual V-Belt Drive Precision-Ground Cast-Iron Tables Handwheel Height Adjustment on Planer and Jointer Anti-Kickback Pawls for Planer Knife-Setting Jigs for Planer and Jointer Included Rabbeting Table on Jointer

Accessories:

Open-End Wrenches 8/10, 11/13mm Hex Wrenches 8, 6, 5, 4, 3mm T-Handle Torx Wrenches T-20 x 2 Pair of Push Blocks

Model G0809 (Mfd. Since 1/17)

-9-

SECTION 1: SAFETY

For Your Own Safety, Read Instruction

Manual Before Operating This Machine

The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures. Always use common sense and good judgment.

Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury. It may also be used to alert against unsafe practices.

This symbol is used to alert the user to useful information about

NOTICE

proper operation of the machine.

Safety Instructions for Machinery

OWNER’S MANUAL. Read and understand this

owner’s manual BEFORE using machine.

TRAINED OPERATORS ONLY. Untrained operators have a higher risk of being hurt or killed. Only allow trained/supervised people to use this machine. When machine is not being used, disconnect power, remove switch keys, or lock-out machine to prevent unauthorized use—especially around children. Make your workshop kid proof!

DANGEROUS ENVIRONMENTS. Do not use machinery in areas that are wet, cluttered, or have poor lighting. Operating machinery in these areas greatly increases the risk of accidents and injury.

MENTAL ALERTNESS REQUIRED. Full mental alertness is required for safe operation of machinery. Never operate under the influence of drugs or alcohol, when tired, or when distracted.

ELECTRICAL EQUIPMENT INJURY RISKS. You can be shocked, burned, or killed by touching live electrical components or improperly grounded machinery. To reduce this risk, only allow qualified service personnel to do electrical installation or repair work, and always disconnect power before accessing or exposing electrical equipment.

DISCONNECT POWER FIRST. nect machine from power supply BEFORE making adjustments, changing tooling, or servicing machine. This prevents an injury risk from unintended startup or contact with live electrical components.

EYE PROTECTION. Always wear ANSI-approved safety glasses or a face shield when operating or observing machinery to reduce the risk of eye injury or blindness from flying particles. Everyday eyeglasses are NOT approved safety glasses.

Always discon-

-10 -

Model G0809 (Mfd. Since 1/17)

WEARING PROPER APPAREL. Do not wear clothing, apparel or jewelry that can become entangled in moving parts. Always tie back or cover long hair. Wear non-slip footwear to reduce risk of slipping and losing control or accidentally contacting cutting tool or moving parts.

HAZARDOUS DUST. Dust created by machinery operations may cause cancer, birth defects, or long-term respiratory damage. Be aware of dust hazards associated with each workpiece material. Always wear a NIOSH-approved respirator to reduce your risk.

HEARING PROTECTION. Always wear hearing protection when operating or observing loud machinery. Extended exposure to this noise without hearing protection can cause permanent hearing loss.

REMOVE ADJUSTING TOOLS. Tools left on machinery can become dangerous projectiles upon startup. Never leave chuck keys, wrenches, or any other tools on machine. Always verify removal before starting!

USE CORRECT TOOL FOR THE JOB. Only use this tool for its intended purpose—do not force it or an attachment to do a job for which it was not designed. Never make unapproved modifications—modifying tool or using it differently than intended may result in malfunction or mechanical failure that can lead to personal injury or death!

AWKWARD POSITIONS. Keep proper footing and balance at all times when operating machine. Do not overreach! Avoid awkward hand positions that make workpiece control difficult or increase the risk of accidental injury.

CHILDREN & BYSTANDERS. Keep children and bystanders at a safe distance from the work area. Stop using machine if they become a distraction.

GUARDS & COVERS. Guards and covers reduce accidental contact with moving parts or flying debris. Make sure they are properly installed, undamaged, and working correctly BEFORE operating machine.

FORCING MACHINERY. Do not force machine. It will do the job safer and better at the rate for which it was designed.

NEVER STAND ON MACHINE. Serious injury may occur if machine is tipped or if the cutting tool is unintentionally contacted.

STABLE MACHINE. Unexpected movement during operation greatly increases risk of injury or loss of control. Before starting, verify machine is stable and mobile base (if used) is locked.

USE RECOMMENDED ACCESSORIES. Consult this owner’s manual or the manufacturer for recommended accessories. Using improper accessories will increase the risk of serious injury.

UNATTENDED OPERATION. To reduce the risk of accidental injury, turn machine OFF and ensure all moving parts completely stop before walking away. Never leave machine running while unattended.

MAINTAIN WITH CARE. Follow all maintenance instructions and lubrication schedules to keep machine in good working condition. A machine that is improperly maintained could malfunction, leading to serious personal injury or death.

DAMAGED PARTS. Regularly inspect machine for damaged, loose, or mis-adjusted parts—or any condition that could affect safe operation. Immediately repair/replace BEFORE operating machine. For your own safety, DO NOT operate machine with damaged parts!

MAINTAIN POWER CORDS. When disconnecting cord-connected machines from power, grab and pull the plug—NOT the cord. Pulling the cord may damage the wires inside. Do not handle cord/plug with wet hands. Avoid cord damage by keeping it away from heated surfaces, high traffic areas, harsh chemicals, and wet/damp locations.

EXPERIENCING DIFFICULTIES. If at any time you experience difficulties performing the intended operation, stop using the machine! Contact our Technical Support at (570) 546-9663.

Model G0809 (Mfd. Since 1/17)

-11-

Additional Safety for Jointers

Loss of workpiece con-

Serious cuts, amputation, entanglement, or death can occur from contact with rotating cutterhead or other moving components! Flying chips can cause blindness or eye injuries. Workpieces or inserts/knives thrown by cutterhead can strike nearby operator or bystanders with deadly force. To reduce the risk of these hazards, operator and bystanders MUST completely heed the hazards and warnings below.

KICKBACK. Occurs when workpiece is ejected

from machine at a high rate of speed. To reduce the risk of kickback-related injuries, use quality workpieces, safe feeding techniques, and proper machine setup or maintenance.

GUARD REMOVAL. Operating jointer without guard exposes operator to knives/inserts. Except when rabbeting, never remove guards for regular operations or while connected to power. Turn jointer OFF and disconnect power before clearing any shavings or sawdust from around cutterhead. After rabbeting or maintenance is complete, immediately replace all guards and ensure they are properly adjusted before resuming regular operations.

DULL/DAMAGED KNIVES/INSERTS. Dull knives/inserts can increase risk of kickback and cause poor workpiece finish. Only use sharp, undamaged knives/inserts.

OUTFEED TABLE ALIGNMENT. Setting outfeed table too high can cause workpiece to hit table and get stuck, increasing risk of kickback. Setting outfeed table too low may cause workpiece to become tapered from front to back. Always keep outfeed table even with knives/inserts at top dead center (highest point during rotation).

INSPECTING STOCK. Impact injuries or fire may result from using poor workpieces. Thoroughly inspect and prepare workpiece before cutting. Verify workpiece is free of nails, staples, loose knots or other foreign material. Workpieces with minor warping should be surface planed first with cupped side facing infeed table.

GRAIN DIRECTION. Jointing against the grain or end grain can increase the risk of kickback. It also requires more cutting force, which produces chatter or excessive chip out. Always joint or surface plane WITH the grain.

MAXIMUM CUTTING DEPTH. To reduce risk of

kickback, never cut deeper than

⁄8" per pass.

CUTTING LIMITATIONS. Cutting a workpiece that does not meet the minimum dimension requirements can result in breakup, kickback, or accidental contact with cutterhead during operation. Never perform jointing, planing, or rabbeting cuts on

pieces smaller than 8" long,

⁄4" wide, or 1⁄4" thick.

PUSH BLOCKS. Not using push blocks when surface planing may result in accidental cutterhead contact. Always use push blocks when planing materials less than 3" high or wide. Never pass your hands directly over cutterhead without a push block.

WORKPIECE SUPPORT.

trol while feeding can increase risk of kickback or accidental contact with cutterhead. Support workpiece continuously during operation. Position and guide workpiece with fence. Support long or wide stock with auxiliary stands.

FEED WORKPIECE PROPERLY. Kickback or accidental cutterhead contact may result if workpiece is fed into cutterhead the wrong way. Allow cutterhead to reach full speed before feeding. Never start jointer with workpiece touching cutterhead. Always feed workpiece from infeed side to outfeed side without stopping until cut is complete. Never back work toward infeed table.

SECURE KNIVES/INSERTS. Loose knives or improperly set inserts can become dangerous projectiles or cause machine damage. Always verify knives/inserts are secure and properly adjusted before operation. Straight knives should never

project more than

⁄8" (0.125") from cutterhead

bod y.

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Model G0809 (Mfd. Since 1/17)

Additional Safety for Planers

Wood chips fly

Amputation, serious cuts, entanglement, or death can occur from contact with rotating cutterhead or other moving parts! Flying chips can cause blindness or eye injuries. Workpieces or knives thrown by cutterhead can strike nearby operator or bystanders with deadly force. To reduce the risk of these hazards, operator and bystanders MUST completely heed hazards and warnings below.

KICKBACK. Know how to reduce the risk of kick-

back and kickback-related injuries. “Kickback” occurs during the operation when the workpiece is ejected from the machine at a high rate of speed. Kickback is commonly caused by poor workpiece selection, unsafe feeding techniques, or improper machine setup/maintenance. Kickback injuries typically occur as follows: (1) operator/bystanders are struck by the workpiece, resulting in impact injuries (i.e., blindness, broken bones, bruises, death); (2) operator’s hands are pulled into blade, resulting in amputation or severe lacerations.

AVOID CONTACT WITH MOVING PARTS. Never remove guards/covers or reach inside the planer during operation or while connected to power. You could be seriously injured if you accidentally touch the spinning cutterhead or get entangled in moving parts. If a workpiece becomes stuck or sawdust removal is necessary, turn planer OFF and disconnect power before clearing.

DULL/DAMAGED KNIVES/INSERTS. Only use sharp, undamaged knives/inserts. Dull or damaged knives/inserts increase the risk of kickback.

INSPECTING STOCK. To reduce the risk of kickback injuries or machine damage, thoroughly inspect and prepare the workpiece before cutting. Verify workpiece is free of nails, staples, loose knots or foreign material. Workpieces with minor warping should be jointed first or planed with the cupped side facing the table.

PLANING CORRECT MATERIAL. Only plane natural wood stock with this planer. DO NOT plane MDF, OSB, plywood, laminates or other synthetic materials that can break up inside the planer and be ejected towards the operator.

LOOKING INSIDE PLANER.

around inside the planer at a high rate of speed during operation. To avoid injury from flying material, DO NOT look inside planer during operation.

CUTTING LIMITATIONS. To reduce the risk of kickback hazards or damage to the machine, do not exceed the maximum depth of cut or minimum board length and thickness found in the Data

Sheet. Only feed one board at a time.

INFEED ROLLER CLEARANCE. The infeed

roller is designed to pull material into the spinning cutterhead. To reduce the risk of entanglement, keep hands, clothing, jewelry, and long hair away from the infeed roller during operation.

FEED WORKPIECE PROPERLY. To reduce the risk of kickback, never start planer with workpiece touching cutterhead. Allow cutterhead to reach full speed before feeding, and do not change feed speed during cutting operation.

WORKPIECE SUPPORT. To reduce the risk of kickback, always make sure workpiece can move completely across table without rocking or tipping. Use auxiliary support stands for long stock.

BODY PLACEMENT. Stand to one side of planer during the entire operation to avoid getting hit if kickback occurs.

GRAIN DIRECTION. Planing across the grain is hard on the planer and may cause kickback. Plane in the same direction or at a slight angle with the wood grain.

Model G0809 (Mfd. Since 1/17)

SECURE KNIVES/INSERTS. Loose knives or improperly set inserts can become dangerous projectiles or cause machine damage. Always verify knives/inserts are secure and properly adjusted before operation.

-13-

SECTION 2: POWER SUPPLY

Before installing the machine, consider the availability and proximity of the required power supply circuit. If an existing circuit does not meet the requirements for this machine, a new circuit must be installed. To minimize the risk of electrocution, fire, or equipment damage, installation work and electrical wiring must be done by an electrician or qualified service personnel in accordance with all applicable codes and standards.

or equipment damage may occur if machine is not properly grounded and connected to power

The full-load current rating is the amperage a machine draws at 100% of the rated output power. On machines with multiple motors, this is the amperage drawn by the largest motor or sum of all motors and electrical devices that might operate at one time during normal operations.

The full-load current is not the maximum amount of amps that the machine will draw. If the machine is overloaded, it will draw additional amps beyond the full-load rating.

If the machine is overloaded for a sufficient length of time, damage, overheating, or fire may result— especially if connected to an undersized circuit. To reduce the risk of these hazards, avoid overloading the machine during operation and make sure it is connected to a power supply circuit that meets the specified circuit requirements.

For your own safety and protection of

Note: Circuit requirements in this manual apply to

a dedicated circuit—where only one machine will be running on the circuit at a time. If machine will be connected to a shared circuit where multiple machines may be running at the same time, consult an electrician or qualified service personnel to ensure circuit is properly sized for safe operation.

A power supply circuit includes all electrical equipment between the breaker box or fuse panel in the building and the machine. The power supply circuit used for this machine must be sized to safely handle the full-load current drawn from the machine for an extended period of time. (If this machine is connected to a circuit protected by fuses, use a time delay fuse marked D.)

This machine is prewired to operate on a power supply circuit that has a verified ground and meets the following requirements:

Availability

Electrocution, fire, shock,

supply.

Full-Load Current Rating

Circuit Information

property, consult an electrician if you are unsure about wiring practices or electrical codes in your area.

Full-Load Current Rating at 240V .... 7.5 Amps

-14-

Circuit Requirements

Nominal Voltage .........208V, 220V, 230V, 24 0V

Cycle ..........................................................60 Hz

Phase ........................................... Single-Phase

Power Supply Circuit ......................... 15 Amps

Plug/Receptacle ............................. NEMA 6-15

Model G0809 (Mfd. Since 1/17)

Improper connection of the equipment-grounding wire can result in a risk of electric shock. The wire with green insulation (with or without yellow stripes) is the equipment-grounding wire. If repair or replacement of the power cord or plug is necessary, do not connect the equipment-grounding wire to a live (current carrying) terminal.

Check with a qualified electrician or service personnel if you do not understand these grounding requirements, or if you are in doubt about whether the tool is properly grounded. If you ever notice that a cord or plug is damaged or worn, disconnect it from power, and immediately replace it with a new one.

We do not recommend using an extension cord with this machine. cord, only use it if absolutely necessary and only on a temporary basis.

Extension cords cause voltage drop, which can damage electrical components and shorten motor life. Voltage drop increases as the extension cord size gets longer and the gauge size gets smaller (higher gauge numbers indicate smaller sizes).

Any extension cord used with this machine must be in good condition and contain a ground wire and matching plug/receptacle. Additionally, it must meet the following size requirements:

Grounding Requirements

This machine MUST be grounded. In the event of certain malfunctions or breakdowns, grounding reduces the risk of electric shock by providing a path of least resistance for electric current.

This machine is equipped with a power cord that has an equipment-grounding wire and a grounding plug. Only insert plug into a matching receptacle (outlet) that is properly installed and grounded in accordance with all local codes and ordinances. DO NOT modify the provided plug!

No adapter should be used with plug. If

process. DO NOT connect to power until

GROUNDED

6-15 RECEPTACLE

Current Carrying Prongs

6-15 PLUG

Serious injury could occur if you connect machine to power before completing setup

instructed later in this manual.

Grounding Prong

Figure 6. Typical 6-15 plug and receptacle.

plug does not fit available receptacle, or if machine must be reconnected for use on a different type of circuit, reconnection must be performed by an electrician or qualified service personnel, and it must comply with all local codes and ordinances.

Model G0809 (Mfd. Since 1/17)

Extension Cords

If you must use an extension

Minimum Gauge Size ...........................14 AWG

Maximum Length (Shorter is Better).......50 ft.

-15-

SECTION 3: SETUP

This machine was carefully packaged for safe transport. When unpacking, separate all enclosed items from packaging materials and inspect them for shipping damage.

please

IMPORTANT:

you are completely satisfied with the machine and have resolved any issues between Grizzly or the shipping agent. You MUST have the original pack-

aging to file a freight claim. It is also extremely helpful if you need to return your machine later.

Keep children and pets away from plastic bags or packing materials shipped with this

get help from other people

The following items are needed, but not included, for the setup/assembly of this machine.

Needed for Setup

This machine presents serious injury hazards to untrained users. Read through this entire manual to become familiar with the controls and operations before starting the machine!

Wear safety glasses during the entire setup process!

Description Qty

• Safety Glasses (for each person) ............... 1

• Solvent/Cleaner .......................... As Needed

• Shop Rags .................................. As Needed

• Open-End Wrench or Socket 17mm.....1 Ea.

• Straightedge 4' ........................................... 1

• Phillips Screwdriver #2 ............................... 1

• Dust Collection System .............................. 1

• 4" Dust Hose (length as needed) ............... 1

• Another Person .......................................... 1

• Lifting Equipment

(Rated for at least 750 lbs.) ........................ 1

HEAVY LIFT! Straining or crushing injury may occur from improperly lifting machine or some of its parts. To reduce this risk,

and use a forklift (or other lifting equipment) rated for weight of this machine.

Unpacking

If items are damaged

call us immediately at (570) 546-9663.

Save all packaging materials until

SUFFOCATION HAZARD!

machine. Discard immediately.

-16 -

Model G0809 (Mfd. Since 1/17)

Inventory

The following is a list of items shipped with your machine. Before beginning setup, lay these items out and inventory them.

If any non-proprietary parts are missing (e.g. a nut or a washer), we will gladly replace them; or for the sake of expediency, replacements can be obtained at your local hardware store.

NOTICE

If you cannot find an item on this list, carefully check around/inside the machine and packaging materials. Often, these items get lost in packaging materials while unpacking or they are pre-installed at the factory.

Component Inventory (Figure 7) Qty

A. Jointer/Planer (not shown) .......................... 1

B. Jointer Fence Assembly & Carriage .......... 1

C. Jointer Knife-Setting Jig ............................. 1

D. Planer Knife-Setting Jig .............................. 1

E. Dust Port Extension ................................... 1

F. Push Blocks ................................................ 2

G. Hex Wrench 3, 4, 5, 6, 8mm ................1 Ea.

Figure 7. Component inventory.

Component Inventory (Figure 7) Qty

H. 3"-to-4" Dust Port Adapter .......................... 1

I. Wheel Assembly (Front) ............................. 2

J. Planer Table Elevation Handwheel............. 1

K. 4" Wire Hose Clamp ................................... 1

L. Adjustable Feet .......................................... 2

M. Foot Pedal Caster Wheel Assembly .......... 1

Model G0809 (Mfd. Since 1/17)

-17-

The unpainted surfaces of your machine are coated with a heavy-duty rust preventative that prevents corrosion during shipment and storage. This rust preventative works extremely well, but it will take a little time to clean.

Be patient and do a thorough job cleaning your machine. The time you spend doing this now will give you a better appreciation for the proper care of your machine's unpainted surfaces.

There are many ways to remove this rust preventative, but the following steps work well in a wide variety of situations. Always follow the manufacturer’s instructions with any cleaning product you use and make sure you work in a well-ventilated area to minimize exposure to toxic fumes.

Before cleaning, gather the following:

• Disposable rags

• Cleaner/degreaser (WD•40 works well)

• Safety glasses & disposable gloves

• Plastic paint scraper (optional)

Basic steps for removing rust preventative:

Many cleaning solvents

work in a well-ventilated

Avoid chlorine-based solvents, such as

Cleanup

Gasoline and petroleum products have low flash points and can explode or cause fire if used to clean machinery. Avo i d using these products to clean machinery.

Put on safety glasses.

Coat the rust preventative with a liberal

amount of cleaner/degreaser, then let it soak for 5–10 minutes.

Wipe off the surfaces. If your cleaner/degreas-

er is effective, the rust preventative will wipe off easily. If you have a plastic paint scraper, scrape off as much as you can first, then wipe off the rest with the rag.

Repeat Steps 2–3 as necessary until clean,

then coat all unpainted surfaces with a quality metal protectant to prevent rust.

are toxic if inhaled. Only

area.

NOTICE

acetone or brake parts cleaner, that may damage painted surfaces.

T23692—Orange Power Degreaser

A great product for removing the waxy shipping grease from the non-painted parts of the machine during clean up.

Figure 8. T23692 Orange Power Degreaser.

-18-

Model G0809 (Mfd. Since 1/17)

Site Considerations

Weight Load

Refer to the of your machine. Make sure that the surface upon which the machine is placed will bear the weight of the machine, additional equipment that may be installed on the machine, and the heaviest workpiece that will be used. Additionally, consider the weight of the operator and any dynamic loading that may occur when operating the machine.

Space Allocation

Consider the largest size of workpiece that will be processed through this machine and provide enough space around the machine for adequate operator material handling or the installation of auxiliary equipment. With permanent installations, leave enough space around the machine to open or remove doors/covers as required by the maintenance and service described in this manual.

See below for required space allocation.

Physical Environment

Extreme conditions for this type of machinery are

Place this machine near an existing power source.

other hazards. Make sure to leave enough space

Shadows, glare, or strobe effects that may distract or impede the operator must be eliminated.

Machine Data Sheet for the weight

Children or untrained people may be seriously injured by this machine. Only install in an access restricted location.

The physical environment where the machine is operated is important for safe operation and longevity of machine components. For best results, operate this machine in a dry environment that is free from excessive moisture, hazardous chemicals, airborne abrasives, or extreme conditions.

generally those where the ambient temperature range exceeds 41°–104°F; the relative humidity range exceeds 20%–95% (non-condensing); or the environment is subject to vibration, shocks, or bumps.

Electrical Installation

Make sure all power cords are protected from traffic, material handling, moisture, chemicals, or

around machine to disconnect power supply or apply a lockout/tagout device, if required.

Lighting

Wall

Lighting around the machine must be adequate enough that operations can be performed safely.

Min. 30"

for Maintenance

531/2"

40"

= Electrical Connection

Model G0809 (Mfd. Since 1/17)

Figure 9. Minimum working clearances.

-19 -

Assembly

The machine must be fully assembled before it can be operated. Before beginning the assembly process, refer to all goes smoothly, first clean any ered or coated in heavy-duty rust preventative (if applicable).

This machine and its components are very

2. While an assistant pulls cutterhead guard

back, insert lock plate into table channel (see Figure 11), then tighten knob to secure fence.

Needed for Setup and gather

listed items. To ensure the assembly process

parts that are cov-

heavy. Get lifting help or use power lifting equipment such as a forklift to move heavy items.

To assemble jointer/planer:

1. Install planer elevation handwheel (see Figure 10) with pre-installed M5-.8 x 20 cap

screw and 5mm flat washer.

Fence

Table

Channel

Figure 11. Attaching jointer fence to infeed table.

3. Attach accordion dust boot to back of jointer

fence (see Figure 12) using (2) pre-installed M4-.7 x 10 Phillips head screws.

Dust Boot

x 2

Lock

Plate

Fence

Lock

Knob

Fence

Elevation

Handwheel

Figure 10. Installing planer elevation handwheel.

-20-

Figure 12. Installing accordion dust boot on

jointer fence.

Model G0809 (Mfd. Since 1/17)

4. With the help of an assistant, tip machine enough to allow placement of two 4x4 blocks under backside of cabinet (see Figure 13), then remove access panels.

Access

Panel

Access

Panel

4x4 Blocks

7. Attach caster wheel to foot pedal assembly using pre-installed hex bolt, lock washers, lock nut, and wheel sleeve (see Figure 16).

Figure 13. 4x4 block placement.

5. Attach (2) wheels to backside of cabinet with

pre-installed hex bolts, lock washers, lock nuts, and wheel sleeves (see Figure 14). With help from an assistant, remove wood blocks and lower machine.

Wheel

(1 of 2)

Figure 14. Wheel installation at backside of

cabinet.

Figure 16. Attaching caster wheel to foot pedal

assembly.

8. Install (2) adjustable feet into threaded holes inside each corner of cabinet.

Wood Block

x 2

Figure 17. Adjustable foot installed.

9. With help from an assistant, remove 4x4

blocks and set machine on the ground.

6. Lift front side of cabinet and place 4x4 wood blocks under cabinet, as shown in Figure 15.

Place 4x4

Blocks Here

Figure 15. 4x4 block placement beneath cabinet.

Model G0809 (Mfd. Since 1/17)

10. Connect dust port extension to the 3" x 4" dust port adapter, as shown in Figure 18.

Dust Port

Extension

Figure 18. Dust port extension connected.

-21-

The jointer outfeed table MUST be level with cutterhead knives when they are at top dead center (at their highest point during rotation). Otherwise, the workpiece may not properly feed past the cutterhead, which may result in kickback or related injuries.

11. Place straightedge on outfeed table so it

extends over cutterhead, and use cutterhead pulley to rotate cutterhead until one of the knives is at top dead center (their highest point during rotation), as illustrated in Figure 19.

Straightedge

Outfeed Infeed

Dust Collection

This machine creates a lot of wood chips/ dust during operation. Breathing airborne dust on a regular basis can result in permanent respiratory illness. Reduce your risk by wearing a respirator and capturing the dust with a dust collection system.

Minimum CFM at Dust Port: 400 CFM

Do not confuse this CFM recommendation with the rating of the dust collector. To determine the CFM at the dust port, you must consider these variables: (1) CFM rating of the dust collector, (2) hose type and length between the dust collector and the machine, (3) number of branches or wyes, and (4) amount of other open lines throughout the system. Explaining how to calculate these variables is beyond the scope of this manual. Consult an expert or purchase a good dust collection "how-to" book.

Figure 19. Using straightedge to check outfeed

table height.

When outfeed table height is correctly set,

knife (at top dead center) will barely touch straightedge, as illustrated in Figure 19.

— If knife lifts straightedge off table or is

below straightedge, then outfeed table height must be reset (refer to Setting Outfeed Table Height on Page 47 for detailed instructions).

To connect dust collection hose:

1. Fit 4" dust hose over dust port extension, as

shown in Figure 20, and secure with included wire hose clamp.

Dust Port

Extension

Dust

Hose

Figure 20. Dust hose attached to dust port

extension.

2. Tug hose to make sure it does not come off.

-22-

Note: A tight fit is necessary for proper

performance.

Model G0809 (Mfd. Since 1/17)

Test Run

Once assembly is complete, test run the machine to ensure it is properly connected to power and safety components are functioning correctly.

If you find an unusual problem during the test run, immediately stop the machine, disconnect it from power, and fix the problem BEFORE operating the machine again. The

table in the

SERVICE section of this manual can help.

DO NOT start machine until all preceding setup instructions have been performed. Operating an improperly set up machine

ed results that can lead to serious injury,

Serious injury or death can result from

4. Insert disabling pin through switch button (see Figure 21).

Troubleshooting

using this machine BEFORE understanding its controls and related safety information. DO NOT operate, or allow others to operate, machine until the information is understood.

may result in malfunction or unexpect-

death, or machine/property damage.

To test run machine:

Disabling

Figure 21. Disabling pin inserted into button.

5. Try to start machine by pressing START

button.

— If the machine does not start, the switch

disabling feature is working as designed. Congratulations! The test run is complete.

— If the machine does start, immediately stop

the machine. The switch disabling feature is not working correctly. This safety feature must work properly before proceeding with regular operations. Call Tech Support for help.

Recommended

1. Clear all setup tools away from machine.

2. Connect machine to power supply.

3. Turn machine ON, verify motor operation,

and then turn machine OFF.

The motor should run smoothly and without

unusual problems or noises.

Model G0809 (Mfd. Since 1/17)

Adjustments

Adjustments listed below have been performed at the factory and no further setup is required to operate your machine. However, we recommend verifying the following adjustments to ensure the best possible results from your new machine.

Factory adjustments that should be verified:

1. Cutterhead Adjustments (Page 47).

2. Jointer Depth Scale Calibration (Page 50).

3. Fence Stop Accuracy (Page 51).

4. Table Parallelism (Page 53).

5. Check V-belt tension (Page 43).

-23-

SECTION 4: OPERATIONS

The purpose of this overview is to provide the novice machine operator with a basic understanding of how the machine is used during operation, so the

discussed later

in this manual

Due to the generic nature of this overview, it is not intended to be an instructional guide. To learn more about specific operations, read this entire manual,

training from experienced machine operators outside of this manual by reading "how-to" books, trade magazines, or websites.

To reduce your risk of serious injury, read this entire manual BEFORE

ing loss can occur while operating this

Operation Overview

machine controls/components

are easier to understand.

seek additional

, and do additional research

For your convenience, the operation of each machine has been separated. For typical planer operation, refer to Page 25.

Familiarize yourself with this process to better understand the controls and procedures explained throughout the Operations section.

To complete a typical jointing operation, the operator does the following:

1. Examines workpiece to verify it is safe and

suitable for jointing, and places workpiece on table with flat side down.

— If workpiece is cupped, operator surface

joints cupped side first. Doing so ensures that it sits solidly on planer table during milling operation.

using machine.

Eye injuries, respiratory problems, or hear-

tool. Wear personal protective equipment to reduce your risk from these hazards.

If you are not experienced with this type of machine, WE STRONGLY RECOMMEND that you seek additional training outside of this manual. Read books/magazines or get formal training before beginning any projects. Regardless of the content in this section, Grizzly Industrial will not be held liable for accidents caused by lack of training.

-24-

2. Adjusts fence for width of workpiece and locks it in place.

3. Adjusts fence tilt, if necessary.

4. Adjusts infeed table height to set depth of cut

per pass.

5. Puts on safety glasses, respirator, and ear protection.

6. Turns machine ON.

7. Using push blocks as needed, holds workpiece

firmly against infeed table and fence, and slides it into cutterhead at a steady and controlled rate until entire length of workpiece has advanced beyond cutterhead to outfeed table.

8. Repeats cutting process until desired results are achieved.

9. Turns machine OFF.

Model G0809 (Mfd. Since 1/17)

To complete a typical planing operation, the operator does the following:

1. Examines workpiece to make sure it is suit-

able for planing.

2. Puts on safety glasses or face shield, a respirator, and ear protection.

3. Places workpiece on table with flat side down, and correctly adjusts table height for workpiece thickness and depth of cut.

— If workpiece is cupped, operator surface

planes workpiece on jointer until cupped side is flat. Doing so ensures that it sits solidly on planer table during operation.

4. When all safety precautions have been taken, turns machine ON.

5. Stands to one side of planer path to reduce risk of kickback injuries, then feeds workpiece into planer until infeed roller grabs it.

Note: Infeed and outfeed rollers control feed

rate of workpiece as it passes through planer. Operator does not push or pull on workpiece.

— If cut is too deep and bogs down planer,

operator immediately reduces depth of cut.

6. Once workpiece is clear of outfeed roller and stops moving, operator removes workpiece from outfeed table and measures workpiece thickness. If further planing is required, operator raises table slightly (approximately

⁄2 turn of table height handwheel), then feeds

workpiece into front of planer again.

7. Operator continues process until desired thickness is achieved, then turns machine OFF.

⁄4 to

Wood Types

The species of wood, as well as its condition, greatly affects the depth of cut effectively taken with each pass.

The chart in the figure below shows the Janka Hardness Rating for a number of commonly used species. The larger the number, the harder the workpiece, and the less material should be removed in any one pass for good results.

Note: The Janka Hardness Rating is expressed in pounds of force required to embed a 0.444" steel ball into the surface of the wood to a depth equal to half the ball's diameter.

Janka

Species

Ebony 3220 Red Mahogany 2697 Rosewood 178 0 Red Pine 1630 Sugar Maple 1450 White Oak 1360 White Ash 1320 American Beech 1300 Red Oak 1290 Black Walnut 1010 Teak 1000 Black Cherry 950 Cedar 900 Sycamore 770 Douglas Fir 660 Chestnut 540 Hemlock 500 White Pine 420 Basswood 410 Eastern White Pine 380 Balsa 100

Figure 22. Janka Hardness Rating for some

common wood species.

Hardness

Model G0809 (Mfd. Since 1/17)

-25-

With Grain

Against Grain

CORRECT

INCORRECT

Stock Inspection &

Requirements

CORRECT

Basic rules to follow before milling stock on a jointer or thickness planer:

• Large/Loose Knots: Loose knots can become dislodged and kickback during operation, causing machine damage. Ensure workpieces that do not have large/loose knots.

• Excessive Warping: Workpieces with excessive cupping, bowing, or twisting are dangerous to cut because they are unstable and often unpredictable when being cut. DO NOT use workpieces with these characteristics!

• DO NOT joint or surface plane against the grain direction. Cutting against the grain increases the likelihood of stock kickback, as well as tear-out on the workpiece.

• Jointing and surface planing with the

grain produces a better finish and is safer for the operator. Cutting with the grain is

described as feeding the stock so the grain points down and toward you on the jointer (Figure 23) or away from you on the planer (Figure 24), as viewed from the edge.

Note: If the grain changes direction along the

edge of the board, decrease the cutting depth and make additional passes.

With Grain

INCORRECT

Against Grain

Figure 24. Correct and incorrect grain alignment

to cutterhead (planer).

• Minor Cupping: Workpieces with slight cupping can be safely supported if the cupped side is facing the table. On the contrary, a workpiece supported on the bowed side will rock during operation and could cause severe injury from kickback.

• Remove foreign objects from the stock. Make sure that any stock you process with the jointer/planer is clean and free of any dirt, nails, staples, tiny rocks or any other foreign objects, which if they hit the knives and are drawn into the dust collector, may cause a fire hazard. The particles may also damage the knives. Wood stacked on a concrete floor can have small pieces of stone or concrete pressed into the surface.

• Only process natural wood fiber through your jointer/planer. Never joint MDF, particle board, plywood, laminates or other synthetically made materials.

Figure 23. Correct and incorrect grain alignment

-26-

• Make sure all stock is sufficiently dried before jointing or planing. Wood with a moisture content over 20% will cause unnecessary wear on the knives and poor cutting results. Excess moisture can also hasten rust and corrosion.

• Scrape all glue off of boards before planing.

• Keep your work area clear.

to cutterhead (jointer).

Model G0809 (Mfd. Since 1/17)

Jointer Specific Rules:

• Always joint with cupped side of workpiece facing down, otherwise workpiece could rock during cut, increasing likelihood of kickback.

• Make sure your workpiece exceeds the minimum dimension requirements (see Figures 25 & 26) before edge jointing or surface planing, or it may break or kick back during the operation!

Squaring Stock

Squaring stock involves four steps performed in the order below:

1. Surface Plane on Jointer—Concave face of

workpiece is surface planed flat with jointer.

⁄4"

Min.

⁄4" Min.

8" Min.

Min.

8" Min.

⁄2"

1" Min.

Figure 25. Minimum dimensions for edge jointing

and surface planing (jointer).

Thickness Planer Specific Rules:

• Use the full width of the planer. Alternate between the left, the right, and the middle when feeding narrower lumber into the planer. Your knives will remain sharp much longer.

12" Min.

2. Surface Plane on a Thickness Planer— Opposite face of workpiece is surface planed flat with thickness planer.

Previously Surface

Planed Face

3. Edge Joint on Jointer—Concave edge of workpiece is jointed flat with jointer.

⁄4" Min.

1" Min.

Figure 26. Minimum dimensions for surface

planing (thickness planer).

Model G0809 (Mfd. Since 1/17)

4. Rip Cut on a Table Saw—Jointed edge of workpiece is placed against a table saw fence and opposite edge cut off.

Previously

Jointed

Edge

-27-

Planing Tips

• Always true cupped or warped stock on

jointer before planing.

• Inspect your lumber for twisting or cupping, and surface cupped face on jointer (if necessary) before planing workpiece.

• Scrape off all glue when planing glued-up panels. Dried glue can quickly dull knives.

• DO NOT plane more than one piece at a time.

• Never remove more than the recommended amount of material on each pass. Only remove a small amount of material on each pass, especially when planing wide or dense stock.

• Support the workpiece on both ends. Get assistance from another person if you are planing long lumber, or use roller stands to support the workpiece.

Planing Cutting

Problems

Below is a list of wood characteristics you may encounter when planing. The following descriptions of defects will give you some possible answers to problems you may encounter while planing different materials. Possible solutions follow the descriptions.

Chipped Grain

Problem: Usually a result of cutting against the

grain, planing lumber with knots or excessive amount of cross grain, or using dull knives/inserts.

Note: Some amount of chipping is normal with highly figured wood.

Solution: Decrease the depth of cut. Reduce the feed rate. Inspect your lumber and determine if its grain pattern is causing the problem. If the lumber does not show substantial crossgrain, inspect

your knives/inserts.

• Measure the workpiece thickness with cali- pers to get exact results.

• Carefully inspect all stock to make sure it is free of large knots or foreign objects that may damage your knives, cause kickback, or be ejected from the planer.

• Use the entire width of the planer to wear knives evenly. With narrow workpieces, alternate between far left, far right, and the middle of the table. Your knives will remain sharp much longer.

• To avoid "chip marks," always plane WITH the grain direction of the wood. Never plane cross-grain or end-grain.

• Plane ONLY natural wood fiber. Do not plane wood composites or other materials that could break up in the planer and cause operator injury or damage to planer.

Fuzzy Grain

Problem: Usually caused by surfacing lumber

with too high of a moisture content. Sometimes fuzzy grain is an unavoidable characteristic of some woods, such as basswood. Fuzzy grain can also be caused by dull knives/inserts.

Solution: Check the lumber with a moisture meter. If moisture is greater than 20%, sticker the lumber and allow it to dry. Otherwise, inspect the knife/insert condition.

Snipe

Problem: Occurs when board ends have more

material removed than the rest of the board. Usually caused when the workpiece is not properly supported as it goes through the machine. In many cases, however, a small amount of snipe is inevitable.

Solution: Hold workpiece up slightly as it leaves the outfeed end of the planer. The best way to deal with snipe is by planing lumber longer than your intended work length and then cutting off the excess after planing is completed.

-28-

Model G0809 (Mfd. Since 1/17)

Pitch & Glue Build-up

Problem: Glue and resin buildup on the rollers

and cutterhead will cause overheating by decreasing cutting sharpness while increasing drag in the feed mechanism. The result can include scorched lumber, uneven knife marks, and chatter.

Solution: Clean the rollers and cutterhead.

Setting Planer

Depth of Cut

Table Movement per Handwheel Revolution

One Full Revolution ........................................

Range of Material Thickness .....................

⁄8"–6"

⁄16"

Chip Marks or Indentations

Problem: Chip indentation or chip bruising is the

result of wood chips not being thrown away from the cutterhead and out of the machine. Instead they are carried around the cutterhead, deposited on the planed surface and crushed by the outfeed roller. Some of the causes of chip indentation are:

• Wood chips/sawdust not being properly expelled from the cutterhead.

• The type of lumber being planed. Certain species have a tendency to chip bruise.

• A high moisture content (over 20%) or sur- face moisture.

• Dull knives.

• Excessive depth of cut.

Solution:

The depth of cut on a planer means the amount of material that is removed from the top of the workpiece as it passes underneath the cutterhead.

The depth of cut is set by adjusting the distance of the table below the cutterhead. This distance is the thickness of the workpiece minus the depth of cut. The planing depth of cut is controlled by using the table height handwheel on the right side of the machine. Rotating the handwheel clockwise raises the table.

Although the correct depth of cut varies according to wood hardness and workpiece width, we recommend the maximum depth of cut (per pass) be no more than give better end results and put less stress on the planer than trying to take off too much material in a single pass.

The depth of cut can be referenced directly from the inch/millimeter scale on the front of the planer, as shown in Figure 27.

⁄16". A series of light cuts will

• Use a proper dust collection system; ensure chip deflector is not clogged.

• Lumber must be completely dry, preferably kiln-dried (KD). Air-dried (AD) lumber must be seasoned properly and have no surface moisture. DO NOT surface partially air dried (PAD) lumber.

• Make sure planer knives are sharp.

• Reduce depth of cut.

Rippled Cut

Problem: Regularly spaced indentations across

face of workpiece are caused by excessive outfeed roller pressure or excessive feed rate.

Solution: Reduce outfeed roller pressure; reduce feed rate.

Model G0809 (Mfd. Since 1/17)

Note: The scale functions as a general guide only, and is not intended for low-tolerance, precision results.

Table

Height

Handwheel

Depth of Cut

Indicator &

Scale

Figure 27. Depth-of-cut indicator and scale.

-29-

Setting Planer

Feed Rate

The planer feed rate is controlled by rotating the knob shown in Figure 28 to the indicated FPM setting.

The infeed and outfeed rollers move the workpiece through the planer while keeping it flat and providing a consistent rate of movement. The speed that these rollers move the workpiece through the planer is measured in Feet Per Minute (FPM) and is typically referred to as the "feed rate."

Generally, low feed rates are used for dimensioning passes, while higher feed rates are used for finishing passes.

NOTICE

Only change feed rate when planer is running. However, never attempt to change feed rate during any cutting operations or damage to gearbox will result.

Feed Rate

Control Knob

Figure 28. Planer feed rate control knob.

Figure 29 illustrates the three different positions

of the feed rate control knob.

30 FPM

Neutral

Figure 29. Feed rate control knob positions

(numbers shown indicate FPM).

15 FPM

-30-

Model G0809 (Mfd. Since 1/17)

Setting Jointer

Depth of Cut

Depth-of-Cut Scale

The depth of cut can be referenced directly from the depth scale located on the front of the jointer (see Figure 31).

The depth of cut on a jointer affects the amount of material removed from the bottom of the workpiece as it passes over the cutterhead.

The depth of cut is set by adjusting the height of the infeed table relative to the cutterhead knives at TDC (top dead center). IMPORTANT: The outfeed table must always remain locked in place and be set even with the knives at TDC. Otherwise, the workpiece will not be able to smoothly pass over the cutterhead and will either hit the outfeed table (if too high) or teeter on the spinning cutterhead (if too low), increasing risk of kickback.

DO NOT exceed this machine or kickback and serious injury may occur!

⁄8" depth of cut per pass on

Adjusting Infeed Table Height

To adjust the infeed table height, loosen the infeed table lock, rotate the infeed table handwheel to raise or lower the table, and then tighten the lock to secure the setting (see Figure 30).

Note: The depth scale can be calibrated or "zeroed" if it is not correct. Refer to Calibrating Depth Scale on Page 50 for more information.

Infeed

Handwheel

Depth

Indicator

Depth

Stop

Figure 31. Location of depth-of-cut scale

Scale

Infeed

Lock

components.

Infeed Table Lock

Infeed Table

Handwheel

Figure 30. Infeed table controls located on front

and right side of machine.

Depth Stop

The depth stop is preset at 1⁄8", which is the maximum depth of cut (per pass) for most jointing operations. The depth-of-cut scale displays the depth of cut in inches and goes up to rabbet cutting operations (see Figure 31).

To engage the depth stop, rotate infeed handwheel clockwise to raise infeed table to its top position, as shown in Figure 31. The depth stop will automatically spring into the hole in the infeed table.

To increase depth of cut, pull outward on depth stop, turn infeed handwheel counterclockwise, lower table to the desired height, then tighten the infeed lock (see Figure 31).

⁄2 " for

Model G0809 (Mfd. Since 1/17)

-31-

To surface plane on jointer:

1. Stock Inspection &

" per pass

To ensure workpiece remains

stable during cut, concave sides of workpiece

from cutterhead during the entire cut. Instead

safely reposition it on the outfeed side to continue supporting workpiece. Use push blocks

When squaring up stock, cut opposite side of workpiece with a planer instead of the jointer to ensure boths sides are parallel.

Surface Planing

Failure to use push blocks when surface

ing rotating cutterhead, which will cause serious personal injury. ALWAYS use push

The purpose of surface planing (see example

Figures

face on a piece of stock to prepare it for thickness planing on a planer.

below) on the jointer is to make one flat

planing could result in your hands contact-

blocks when surface planing on jointer!

NOTICE

If you are not experienced with a jointer, set depth of cut to 0", and practice feeding workpiece across tables as described. This will help you prepare for actual operations.

Inspect stock to ensure it is safe and suitable

for the operation (see Requirements section).

Set infeed table height to desired cutting depth for each pass.

IMPORTANT: To minimize risk of kickback, do not exceed a cutting depth of when surface planing.

Set fence to 90˚.

Start jointer.

Place workpiece firmly against fence and

infeed table.

IMPORTANT:

must face toward table and fence.

Feed workpiece completely across cutter-

head while keeping it firmly against fence and tables during the entire cut.

IMPORTANT: Keep hands at least 4" away

of allowing a hand to pass directly over cutterhead, lift it up and over cutterhead, and

⁄16

Removed

Surface

Figure 32. Example photo of a surface planing

operation.

-32-

whenever practical to further reduce risk of accidental hand contact with cutterhead.

Repeat Step 6 until entire surface is flat.

Tip:

Model G0809 (Mfd. Since 1/17)

Edge Jointing

To edge joint on jointer:

1. Stock Inspection &

" per pass.

To ensure workpiece remains

stable during cut, concave sides of workpiece

from cutterhead during the entire cut. Instead

safely reposition it on the outfeed side to continue supporting workpiece. Use push blocks

When squaring up stock, cut opposite

edge of workpiece with a table saw instead

both edges of work-

piece will not be parallel with each other.

produces a flat and true surface along the side of a workpiece by removing uneven areas.

essential step for

or rough stock and when preparing a workpiece for joinery or finishing.

dge jointing (see example Figures below)

NOTICE

If you are not experienced with a jointer, set depth of cut to 0", and practice feeding workpiece across tables as described. This will help you prepare for actual operations.

It is

squaring up warped

Inspect stock to ensure it is safe and suitable

for the operation (see Requirements section).

Set infeed table height to desired cutting depth for each pass.

Figure 33. Example photo of an edge jointing

Removed

Surface

operation.

IMPORTANT: To minimize risk of kickback, do not exceed a cutting depth of

Set fence to 90˚.

Start jointer.

Place workpiece firmly against fence and

infeed table.

IMPORTANT:

must face toward table and fence.

Feed workpiece completely across cutter-

head while keeping it firmly against fence and tables during the entire cut.

IMPORTANT: Keep hands at least 4" away

of allowing a hand to pass directly over cutterhead, lift it up and over cutterhead, and

whenever practical to further reduce risk of accidental hand contact with cutterhead.

Repeat Step 6 until the entire edge is flat.

⁄8

Model G0809 (Mfd. Since 1/17)

Tip:

of the jointer—otherwise,

-33-

Bevel Cutting

To bevel cut on jointer:

Stock Inspection &

Cutting depth for bevel cuts is

, depending on

When your leading hand gets within 4" of the cutterhead, lift it up and over cutterhead, and place push block on portion of the workpiece once it is 4" past cutterhead. Now, focus your pressure on outfeed end of the workpiece while feeding, and repeat same action with your trailing hand when it gets within 4" of cutterhead. To help keep your hands safe, DO NOT let them get closer than 4" from moving cutterhead at any time during

you are satisfied with the results.

Bevel cuts (see example Figures below) can be made by setting the fence at the desired angle and feeding the workpiece firmly along the fence face, with the bottom inside corner firmly against the table. The cutting process typically requires multiple passes or cuts to bevel the entire edge of a workpiece.

NOTICE

If you are not experienced with a jointer, set depth of cut to 0", and practice feeding workpiece across tables as described. This will help you prepare for actual operations.

Inspect stock to ensure it is safe and suitable

for the operation (see Requirements section).

Set infeed table height to cutting depth

desired for each pass.

IMPORTANT:

typically between 1⁄16" and 1⁄8" hardness and width of stock.

Removed

Surface

Figure 34. Example photo of fence setup for a

bevel cut of 45°.

Set fence tilt to desired angle of cut.

Place workpiece against fence and infeed

table with concave side face down.

Start jointer.

With a push block in your leading hand, press

workpiece against table and fence with firm pressure, and feed workpiece over cutterhead with a push block in your trailing hand.

Note:

-34-

operation!

Repeat cutting process, as necessary, until

Model G0809 (Mfd. Since 1/17)

Rabbet Cutting

To rabbet cut on jointer:

1. Stock Inspection &

To ensure workpiece remains

stable during cut, concave sides of workpiece

from cutterhead during the entire cut. Instead

safely reposition it on the outfeed side to continue supporting workpiece. Use push blocks

8. Repeat Step 7 until rabbet is cut to depth.

The purpose of rabbet cutting is to remove a section of the workpiece edge (see example Figures below edge, the rabbet joints create a simple, yet strong method of joining stock.

When cutterhead guard is removed,

). When combined with another rabbet cut

attempting any other cut besides a rabbet directly exposes operator to moving cutterhead. ALWAYS replace cutterhead guard after rabbet cutting!

NOTICE

If you are not experienced with a jointer, set depth of cut to 0", and practice feeding workpiece across tables as described. This will help you prepare for actual operations.

Inspect stock to ensure it is safe and suitable

for the operation (see Requirements section).

Set infeed table height to desired cutting depth for each pass.

IMPORTANT: For safety reasons, cutting depth should never exceed

. Remove cutterhead guard.

⁄8" per pass.

Rabbet Joints

Removed

Surface

Set fence to 90˚ and near front of jointer,

so amount of exposed cutterhead in front of fence matches size of desired rabbet.

Start jointer.

Place workpiece firmly against fence and

infeed table.

IMPORTANT:

must face toward table and fence.

Feed workpiece completely across cutter-

head while keeping it firmly against fence and tables during entire cut.

IMPORTANT: Keep hands at least 4" away

of allowing a hand to pass directly over cutterhead, lift it up and over cutterhead, and

Figure 35. Example photo of typical rabbet cut-

Model G0809 (Mfd. Since 1/17)

ting operation.

whenever practical to further reduce risk of accidental hand contact with cutterhead.

-35-

ACCESSORIES

Installing unapproved accessories may

order online at www.grizzly.com or call 1-800-523-4777

SECTION 5: ACCESSORIES

cause machine to malfunction, resulting in serious personal injury or machine damage. To reduce this risk, only install accessories recommended for this machine by Grizzly.

NOTICE

Refer to our website or latest catalog for additional recommended accessories.

Basic Eye Protection

T20501—Face Shield Crown Protector 4" T20502—Face Shield Crown Protector 7" T20503—Face Shield Window T20451—“Kirova” Clear Safety Glasses T20452—“Kirova” Anti-Reflective S. Glasses H7194—Bifocal Safety Glasses 1.5 H7195—Bifocal Safety Glasses 2.0 H7196—Bifocal Safety Glasses 2.5

T20502

W1211A —Jointer Pal® Magnetic Knife Gauge (For HSS & Cobalt Knives) W1212—Jointer Pal (For Carbide Knives)

This magnetic knife-setting system lets you set jointer knives in perfect alignment every time!

Figure 36. W1211A Jointer Pal® Knife Gauge.

D1123 —Jointer/Planer Knife Hone

This handy tool sharpens flat and beveled surfaces quickly and easily. Great for touch-ups.

Magnetic Knife Gauge

T20452

T20503

H7194

Figure 38. Assortment of basic eye protection.

H2301—Pair of Planer Pals

Save time and cutting accuracy by setting your knife height perfect every time. Planer Pals feature precision magnets to hold blades to within ±0.001" every time.

T20451

Figure 39. Planer Pals.

Figure 37. D1123 Jointer Knife Hone.

-36-

Model G0809 (Mfd. Since 1/17)

G6697— 6" x 1" x

⁄8" HSS Jointer Knives,

Set of 3

G4 517—13" x

⁄8" x 1⁄8" HSS Planer Knives,

Set of 3

These knives are made from high-speed steel. All sets are balanced to within one gram.

Figure 40. Replacement Knives for G0809

Jointer.

T21147—Dispoz-A-Blade® System for 6" Jointers (Includes 3 Holders & Knife Inserts)

T21156 —Dispoz-A-Blade

Knife Inserts for 6" Jointers (Set of 3) T2116 0 —Cobalt

Knife Inserts for 6" Jointers

(Set of 3)

Install a Dispoz-A-Blade

Knife system in your new jointer and save up to 70% on knife replacements for the life of your jointer. Each knife insert is double-edged, so you get two knives in one, and is indexed so that all knife inserts can be installed at the same height in just minutes. Yes, that means you can throw away the knife jig!

G3182—Dust Collection Kit #2

Dust Collection Kit #2 takes our dust collection kit concept a step further by providing the necessary hoses, clamps, hoods, and fittings to connect two woodworking machines to a dust collector. Air flow to each machine is controlled by a blast gate. Kit comes complete with comprehensive instructions.

Kit includes:

• (2) W1007 4" Blast Gates

• (2) W1031 4" x 10' Hose

• (1) W1004 Table Saw Dust Hood 4" OD

• (1) W1010 Universal Dust Hood 4" OD

• (1) W1015 Y-Fitting 4" x 4" x 4" OD

• (10) W1317 Wire Hose Clamps

Figure 42. Dispoz-A-Blade

Holder and Knife.

H2499—Small Half-Mask Respirator H3631—Medium Half-Mask Respirator H3632—Large Half-Mask Respirator H3635—Cartridge Filter Pair P100

If you work around dust everyday, a half-mask respirator can be a lifesaver. Also compatible with safety glasses!

Figure 41. Model G3182 Dust Collection Kit #2.

Model G0809 (Mfd. Since 1/17)

Figure 43. Half-mask respirator with disposable

cartridge filters.

-37-

SECTION 6: MAINTENANCE

accidental startup, always disconnect machine from

Protect the unpainted cast iron surfaces on the table by wiping the table clean after every use— this ensures moisture from wood dust does not remain on bare metal surfaces.

Keep tables rust-free with regular applications of products like G96

, or

Boeshield

T-9.

The cleaning process for this machine is simple. Vacuum excess wood chips and sawdust, and wipe off the remaining dust with a dry cloth. If any resin has built up, use a resin dissolving cleaner to remove it. Treat all unpainted cast iron and steel with a non-staining lubricant after cleaning.

Since all bearings are sealed and permanently lubricated, simply leave them alone until they need to be replaced. DO NOT lubricate them.

It is essential to clean components before lubricating them because dust and chips build up on lubricated components and make them hard to move. Simply adding more grease to them will not yield smooth moving components.

Clean the components below with mineral spirits or other oil/grease solvent cleaner and shop rags.

To reduce risk of shock or

power before adjustments, maintenance, or service.

Schedule

For optimum performance from your machine, follow this maintenance schedule and refer to any specific instructions given in this section.

Daily (or More Frequently as Needed)

• Vacuum all dust on and around the machine.

• Wipe down tables and all other unpainted cast-iron with a metal protectant.

• Check for/repair worn or damaged wires.

• Check/replace damaged cutterhead or blades (Page 47).

• Check/retighten loose mounting bolts.

• Check/resolve any other unsafe condition.

Monthly (or More Frequently as Needed)

• Belt tension, damage, or wear (Page 43).

• Clean/vacuum dust buildup from inside stand and off of motor.

G5562—SLIPIT® 1 Qt. Gel G5563—SLIPIT® 12 Oz. Spray G2871—Boeshield® T-9 12 Oz. Spray G2870—Boeshield® T-9 4 Oz. Spray H3788—G96® Gun Treatment 12 Oz. Spray H3789—G96® Gun Treatment 4.5 Oz. Spray

Figure 44. Recommended products for

protecting unpainted cast-iron and steel.

Gun Treatment, SLIPIT

Cleaning &

Protecting

-38-

Lubrication

Model G0809 (Mfd. Since 1/17)

Outfeed Table Leadscrew

Oil Type ................ SB1365 or ISO 68 Equivalent

Oil Amount ............................................Thin Coat

Frequency .......................................... As Needed

Table Ways

Oil Type ................ SB1365 or ISO 68 Equivalent

Oil Amount ...........................................1–2 Drops

Lubrication Frequency ....................... As Needed

Lubricate the outfeed table leadscrew with light machine oil as needed (see Figure 45). Wipe off excess oil and sawdust with a cloth.

Figure 45. Leadscrew lubrication location.

Planer Table Column Leadscrews

Grease Type .......................NLG#2 or Equivalent

Frequency .............. Every 40 Hours of Operation

Lower infeed and outfeed tables to access ways. Place a couple of drops of oil at top of each way as needed, and move tables up and down to distribute oil (see Figure 47). Wipe off excess oil.

Figure 47. Locations for lubricating table ways.

Fence

Oil Type ................ SB1365 or ISO 68 Equivalent

Oil Amount ...........................................1–2 Drops

Lubrication Frequency ....................... As Needed

To lubricate left side column leadscrews, remove cover panel and coat leadscrews via access channels as needed (see Figure 46).

To lubricate right side column leadscrews (see

Figure 46), follow steps in Replacing/Tensioning Belts on Page 43 to access columns. Thoroughly

coat leadscrews with grease, and raise/lower table fully to distribute grease evenly.

Cover

Access

Channels

Panel

Place one or two drops of light machine oil on fence pivot points (see Figure 48) as needed.

Figure 48. Fence lubrication locations.

Figure 46. Column lubrication locations.

Model G0809 (Mfd. Since 1/17)

-39-

Review the troubleshooting and procedures in this section if a problem develops with your machine. If you need replacement parts or additional help with a procedure, call our Technical Support.

gather the serial number and manufacture date of your machine before calling.

SECTION 7: SERVICE

Troubleshooting

Motor & Electrical

Symptom Possible Cause Possible Solution

Machine does not start or a breaker trips immediately after startup.

Machine stalls or is underpowered.

Machine has vibration or noisy operation.

1. Switch disabling pin installed.

2. Incorrect power supply voltage/circuit size.

3. Power supply circuit breaker tripped/fuse blown.

4. Motor wires broken, disconnected, corroded, or not connected correctly.

5. START/STOP switch at fault.

6. Start capacitor at fault.

7. Centrifugal switch at fault.

8. Contact plate at fault.

9. Motor at fault.

1. Excessive cutting depth.

2. Excessive feed rate.

3. Workpiece material not suitable.

4. Dull knives.

5. Belts worn, loose, or slipping; oil/grease on belt.

6. Pulley loose or not properly aligned.

7. Dust collection problem, causing internal components to clog up with shavings.

8. Motor overheated.

9. Motor wires connected incorrectly.

1. Belt worn, loose, or slapping cover.

2. Pulley loose or not properly aligned with other pulley.

3. Motor fan rubbing on fan cover.

4. Foot-pedal caster engaged.

5. Motor or other component loose.

6. Knives improperly set or loose.

7. Gears improperly set in gearbox.

8. Cutterhead bearings at fault.

9. Motor bearings at fault.

1. Remove switch disabling pin.

2. Ensure correct power supply voltage/circuit size.

3. Ensure circuit is sized correctly and free of shorts. Reset circuit breaker or replace fuse.

4. Correct motor wiring connections (Page 57).

5. Test/replace switch.

6. Test/replace capacitor.

7. Adjust/replace centrifugal switch if available.

8. Test/replace contact plate.

9. Test/repair/replace.

1. Reduce cutting depth (Page 31).

2. Reduce feed rate.

3. Ensure workpiece is suitable for jointing (Page 26).

4. Sharpen/replace knives (Page 47).

5. Tension/replace belt (Page 43); clean belt; ensure pulleys are aligned (Page 43).

6. Re-align pulleys (Page 43); ensure shaft key is present and tighten pulley set screw(s).

7. Clear blockages; move machine closer to dust collector; upgrade dust collector.

8. Clean motor and let cool. Reduce depth of cut.

9. Correct motor wiring connections (Page 57).

1. Tension/replace belt (Page 43).

2. Ensure pulleys are properly aligned and tightened (w/shaft key present).

3. Fix/replace fan cover; replace loose/damaged fan.

4. Release foot-pedal caster to stabilize machine.

5. Replace damaged bolts/nuts; retighten loose bolts/ nuts. Use thread-locking ﬂuid if condition repeats.

6. Set knife alignment/height correctly and secure ﬁrmly.

7. Ensure all gears are meshed properly (not too tight or too loose).

8. Replace bearing(s)/ensure shaft key is present and pulley set screw(s) are tightened.

9. Test by rotating shaft; rotational grinding/loose shaft requires bearing replacement.

Note: Please

-40-

Model G0809 (Mfd. Since 1/17)

Jointer Operations

Symptom Possible Cause Possible Solution

Table(s) difﬁcult to adjust.

Excessive snipe (gouge in end of board that is uneven with rest of cut).

Workpiece stops in middle of cut.

Workpiece chipping, tear-out, or overall rough cuts.

Fuzzy grain. 1. Wood has high moisture content.

Long lines or ridges that run along length of workpiece.

Uneven cutter marks, wavy surface, or chatter marks across face of workpiece.

Glossy surface; scorching or burn marks on workpiece.

Workpiece is concave or convex along its length after jointing.

1. Table lock(s) engaged/partially engaged.

2. Infeed table stop blocking upward movement.

1. Outfeed table set too low, or knives set too high.

2. Operator pushing down on trailing end of workpiece as it leaves cutterhead.

1. Outfeed table set too high. 1. Align outfeed table with cutterhead knife at top dead

1. Not feeding workpiece to cut "with the grain."

2. Dull knives.

3. Workpiece not suitable for jointing.

4. Feeding workpiece too fast.

5. Excessive cut depth.

6. Lack of proper dust collection or clogged dust port.

2. Dull knives.

1. Nicked or chipped knives. 1. Replace knives (Page 47).

1. Feeding workpiece too fast.

2. Knives not properly adjusted.

1. Dull knives.

2. Feed rate too slow.

1. Workpiece not held with even pressure against outfeed table during cut.

2. Workpiece too uneven at start of operation.

3. Outfeed table not parallel with infeed table.

1. Completely loosen table lock(s).

2. Loosen/reset infeed table stop bolt (Page 31).

1. Align outfeed table with cutterhead knife at top dead center (Page 49); adjust height of knives evenly with outfeed table (Page 47).

2. Reduce/eliminate downward pressure on trailing end of workpiece as it leaves cutterhead.

center (Page 49).

1. Turn the workpiece 180° before feeding again.

2. Sharpen/replace knives (Page 47).

3. Ensure workpiece is suitable for jointing (Page 26).

4. Reduce feed rate.

5. Reduce cut depth (Page 31).

6. Clear blockages, ensure dust collector is operating efﬁciently; upgrade dust collector.

1. Ensure wood moisture content is less than 20%. Allow to dry if necessary (Page 26).

2. Sharpen/replace knives (Page 47).

1. Reduce feed rate.

2. Properly adjust knives (Page 47).

1. Sharpen/replace knives (Page 47).

2. Increase feed rate.

1. Apply even downward pressure against workpiece throughout entire travel along outfeed side during cut.

2. Take partial cuts to remove extreme high spots before doing a full pass.

3. Check/Adjust table parallelism (Page 53).

Model G0809 (Mfd. Since 1/17)

-41-

Planer Operations

Symptom Possible Cause Possible Solution

Excessive snipe (gouge in end of board that is uneven with rest of cut).

Note: A small amount of snipe is inevitable with all types of planers. The key is minimizing it as much as possible.

Workpiece stops/ slows in middle of cut.

Chipping (consistent pattern).

Chipping/indentation in workpiece surface (inconsistent pattern).

Fuzzy grain. 1. Wood may have high moisture content.

Long lines or ridges that run along length of board.

Uneven cutting` marks, wavy surface, or chatter marks across face of board.

Glossy surface. 1. Knives are dull.

1. Some snipe is inevitable.

2. Outfeed extension slopes down or is not level with main table.

3. Workpiece is not supported properly as it leaves planer.

4. Feed rollers and roller spring clogged with material.

1. Taking too heavy of a cut.

2. Pitch and glue build up on feed rollers.

1. Knots or conﬂicting grain direction in wood.

2. Taking too deep of a cut.

3. Feeding workpiece too fast.

4. Mis-adjusted chipbreaker.

5. Nicked or chipped knife.

1. Chips aren't being properly expelled from cutterhead.

2. Dull knives.

1. Nicked or chipped knife. 1. Replace knives (Page 45) or have them

1. Feeding workpiece too fast.

2. Knives not installed evenly.

3. Feed rollers set unevenly.

4. Worn cutterhead bearings.

2. Feeding workpiece too slow.

3. Cutting depth too shallow.

1. Plane lumber longer than your intended workpiece length, then cut off excess after planing complete.

2. Adjust outfeed extension wing screws until wing is level with main table.

3. Hold workpiece up slightly as it leaves outfeed end of planer.

4. Clean feed rollers and roller springs (Page 55).

1. Take a lighter cut.

2. Clean feed rollers with a pitch/resin dissolving solvent.

1. Inspect workpiece for knots and grain direction; only use clean stock, and cut WITH the grain.

2. Reduce depth of cut, especially when planing hard woods.

3. Slow down feed rate.

4. Adjust both sides of chipbreaker to correct height.

5. Replace affected knife (Page 45) or have it sharpened.

1. Use a proper dust collection system.

1. Verify moisture content is below 20%. Allow to dry if moisture is too high.

2. Replace knives (Page 45) or have them professionally sharpened.

professionally sharpened.

1. Slow down feed rate.

2. Adjust knives with knife gauge (Page 45); remove knives, properly clean mounting channel, and reinstall (Page 45).

3. Clean feed roller thoroughly; clean feed roller springs (Page 55).

4. Replace cutterhead bearings.

1. Replace knives (Page 45) or have them professionally sharpened.

2. Increase feed rate.

3. Increase depth of cut.

-42-

Model G0809 (Mfd. Since 1/17)

Replacing/

Tensioning Belts

To ensure optimum power transmission from the motor to the cutterhead, the belts must be in good condition (free from cracks, fraying, or wear) and properly tensioned. After the first 16 hours of belt use, retension the belts, as they will stretch and seat during this time.

Items Needed Qty

Additional Person .............................................. 1

Hex Wrench 3mm .............................................. 1

Hex Wrench 4mm .............................................. 1

Hex Wrench 5mm .............................................. 1

Hex Wrench 6mm .............................................. 1

Open-Ended Wrench 14mm .............................. 1

Phillips Screwdriver #2 ...................................... 1

Flat Head Screwdriver ....................................... 1

Tensioning Belts

1. DISCONNECT MACHINE FROM POWER!

2. Remove access panel from cabinet on jointer

side.

3. Turn belt tension hex nut (see Figure 49) clockwise to raise motor mounting plate (loosen belt tension) to remove belts from pulleys.

4. Press belt with moderate pressure in center to check belt tension, as shown in Figure 50.

Note: Belt is correctly tensioned when there

is approximately in middle, as shown in Figure 50.

Cutterhead Pulley

Approximately

/4" Deflection

Motor Pulley

Figure 50. Correct belt deflection when properly

5. Replace access panel.

⁄4" deflection when pushed

tensioned.

Replacing Belt

1. DISCONNECT MACHINE FROM POWER!

2. Remove cabinet access panel on jointer side

of stand.

3. Disconnect accordion dust cover from backside of jointer fence, and remove dust collection hose.

Turn belt tension hex nut (see Figure 49)

counterclockwise to lower motor mounting plate (increasing belt tension) to secure belts for operation.

Motor

Mounting

Plate

Figure 49. Location of belt tension hex nut for

raising/lowering motor plate.

Model G0809 (Mfd. Since 1/17)

Belt Tension Hex Nut

4. Loosen set screws securing jointer bars to planer cabinet (see Figure 51).

Set Screw

(1 of 2)

Jointer

Bar

Figure 51. Jointer bar set screw location (1 of 2).

-43-

5. With help from an assistant, remove jointer by sliding rods out of rod brackets, and set it aside.

8. Remove (4) cap screws securing support plate to planer cabinet (see Figure 54), then remove support plate.

6. Remove (4) cap screws securing jointer support to main cabinet (see Figure 52), then remove jointer support.

Jointer

Support

Figure 52. Removing jointer support stand.

7. Remove (6) cap screws securing belt cover

plate to planer cabinet (see Figure 53), then remove belt cover.

Note: We strongly recommend lubricating

planer table column leadscrews (located beneath support plate pictured in Figure 54) while completing belt change operation. See Lubrication on Page 39 for more informa- tion.

Column

Leadscrew

Support

Plate

Figure 54. Location of support plate.

9. Turn belt tension hex nut (see Figure 55)

clockwise to raise motor mounting plate until both belts are loose and can be rolled from pulleys.

Belt Cover

Figure 53. Location of belt cover.

Motor

Mounting

Plate

Figure 55. Location of belt tension hex nut for

raising/lowering motor plate.

Belt

Tension

Hex Nut

-44-

Model G0809 (Mfd. Since 1/17)

10. Replace belts with a new matched set, and properly re-tension.

Adjusting/Replacing

Note: Follow Steps 3–4 in Tensioning Belts

procedure to set correct belt tension.

11. Re-assemble removed components from Step 2–7 in reverse order.

Note: When installing jointer onto jointer sup-

port, ensure cutterhead shaft key is aligned with keyway in pulley coupler (see Figure 56).

Cutterhead

Shaft Key

Pulley

Coupler

Knives (Planer)

To reduce risk of shock or accidental startup, always disconnect machine from power before adjustments, maintenance, or service.

Cutterhead knives are extremely sharp. Accidental contact with knives can result in severe cuts. Take great caution whenever working with or around cutterhead knives. Wear heavy leather gloves to reduce risk of severe cuts.

Figure 56. Aligning cutterhead shaft key with

pulley coupler.

To maintain accurate and consistent planing results, we do not recommend sharpening knives yourself. Instead, just replace dull knives or have them professionally sharpened.

Setting the height of the knives correctly is crucial to the proper operation of your planer and is very important in keeping the knives sharp. If one knife protrudes higher than the others, it will do the majority of the work, dull much faster, and produce poor cutting results.

Note: If you need to replace or sharpen a knife, you can remove the knife from the cutterhead during Step 4 of the following procedure. Thoroughly clean out any debris from the knife slots before replacing the knives.

Replacement knives are available through Grizzly (refer to Page 37 for options).

Model G0809 (Mfd. Since 1/17)

-45-

Tools Needed Qty

Phillips Screwdriver #2 ...................................... 1

Open-End Wrench 12, 13mm ......................1 Ea.

Hex Wrench 3, 4mm .......................................... 1

Planer Knife-Setting Jig ..................................... 1

Rubber Mallet .................................................... 1

Wood Block ....................................................... 1

To adjust height of knives:

5. Insert hex wrench into jack screws through

access holes in cutterhead (see Figure 58). Rotate jack screws to raise or lower knife until it barely touches center pad of knife-setting jig with all legs of jig still firmly on cutterhead, then snug gib set screws enough to hold knife in place.

1. DISCONNECT MACHINE FROM POWER!

2. Remove rear dust hood and top cover to

expose cutterhead.

3. Remove cabinet side cover, then use belts to rotate cutterhead pulley to give you good access to one of the knives.

4. Loosen gib set screws until knife is completely loose, then position knife-setting jig over knife so that knife edge is directly under center pad, as shown in Figure 57.

Note: A wood block and rubber mallet may

be needed to loosen knife in cutterhead.

Knife-Setting

Middle Pad

Gib Set Screw

Jig

Knife

Jack Screw

Access Holes

Gib Set Screws

Figure 58. Planer cutterhead jack screw access

holes.

6. Slightly tighten gib set screws, starting at middle and working your way to ends by alternating left and right, as illustrated in Figure 59. This helps seat each blade evenly.

1234

Figure 59. Gib bolt tightening sequence.

Figure 57. Knife-setting jig correctly positioned.

-46-

7. Repeat Step 6, tightening gib set screws a little more.

8. Repeat Step 6, tightening gib set screws all the way.

9. Repeat Steps 4–8 for remaining knives.

10. Re-install belt cover, rear dust hood, and top

cover.

Model G0809 (Mfd. Since 1/17)

Inspecting Knives

To inspect knives:

— Knives are set correctly set when they just

— If knives do not touch straightedge or they

need to be adjusted.

Setting the knives correctly is crucial to the proper operation of the jointer and

important role higher than the others, it will do the majority of the work, and thus,

The knife jig included with the jointer is designed to set height

with jack screws the knives.

Setting/Replacing

(Jointer)

The height of the knives can be inspected with a straightedge on the outfeed table (see Figure 60) to ensure that they are set even with the outfeed table at TDC (top dead center), or their highest point in the cutterhead rotation.

DISCONNECT MACHINE FROM POWER!

Remove cutterhead guard or block it open.

Using a straightedge on outfeed table, check

height of each knife at positions as shown.

Black Lines Represent Straightedge Positions From Overhead View

Knives (Jointer)

it plays an

in keeping the knives sharp. If one knife is

become dull much faster.

all the knives evenly and at the correct

in the cutterhead.

e cutterhead in this jointer is equipped

that allow for careful positioning of

Loosen

Tighten

Knife

Straightedge

Outfeed Infeed

Figure 60. Using a straightedge to inspect

touch bottom of straightedge at TDC in each of straightedge positions.

lift up at any position, then those knives

Knife at TDC

knives.

Gib Bolt

Gib

Jack Screw

Figure 61. Cutterhead profile diagram.

Checking Knife Settings

Use the knife-setting jig to verify that all knives are positioned evenly in the cutterhead.

Tools Needed Qty

Knife-Setting Jig ................................................ 1

To check knife settings:

1. DISCONNECT MACHINE FROM POWER!

2. Remove cutterhead guard or block it open.

3. Lower infeed table to

⁄2" scale mark.

Model G0809 (Mfd. Since 1/17)

-47-

4. Place knife jig on cutterhead, with middle

5. Loosen cutterhead gib bolts, starting in the

middle, and alternating back and forth until all

The first time you set or replace a knife,

lean gib and clean inside cutterhead slot to remove all pitch or sawdust. Coat knife and gib with a

head. Using a hex wrench, rotate jack screws

To set or replace knives:

lower infeed and outfeed tables as far as they

leather gloves.

pad directly over a knife.

Middle

Pad

Figure 62. Using knife-setting jig to set knife

height.

5. Closely examine how jig touches cutterhead and knife. Knife is set correctly when, on each side of cutterhead, both legs of jig sit firmly on cutterhead body and middle pad of jig just touches top edge of knife.

Setting/Replacing Knives

Items Needed Qty

Phillips Screwdriver #2 ..................................... 1

Open-End Wrench 7mm ..............................1 Ea.

Hex Wrench 4mm .............................................. 1

Jointer Knife-Setting Jig .................................... 1

Leather Gloves ........................................... 1 Pair

DISCONNECT MACHINE FROM POWER!

Remove cutterhead guard from table and

go. This will provide unrestricted access to cutterhead.

Remove cabinet rear access panel to expose

cutterhead pulley.

Rotate cutterhead pulley to provide good

access to cutterhead knives, and put on

— If jig does not sit as described, then that

knife must be reset. (Repeat this inspection with other knives before resetting.)

Figure 63. Example of knife-setting jig positioned

over cutterhead knife.

Middle

Pad

gib bolts are loose, but not falling out.

remove gib and knife from cutterhead. C

metal protectant.

Position knife jig over knife. Loosen gib bolts

until knife is completely loose.

Access jack screws through holes in cutter-

to raise or lower knife. When knife is set correctly, it will barely touch middle pad of knife jig or bottom of straightedge in each of the straightedge positions. Snug gib bolts just tight enough to hold knife in place. Repeat with remaining knives.

-48-

Model G0809 (Mfd. Since 1/17)

5. Loosen cutterhead gib bolts, starting in the middle, and alternating back and forth until all gib bolts are loose, but not falling out.

The first time you set or replace a knife,

remove gib and knife from cutterhead. Clean gib and clean inside cutterhead slot to remove all pitch or sawdust. Coat knife and gib with a metal protectant.

6. Position knife jig over knife. Loosen gib bolts until knife is completely loose.

7. Access jack screws through holes in cutter- head. Using a hex wrench, rotate jack screws to raise or lower knife. When knife is set cor- rectly, it will barely touch middle pad of knife jig or bottom of straightedge in each of the straightedge positions. Snug gib bolts just tight enough to hold knife in place. Repeat with remaining knives.

8. Rotate cutterhead to reveal the first knife you started with. Lightly snug all gib bolts, alternating from one side to the other, and working from the ends to the middle. Repeat with remaining knives.

9. Tighten each gib bolt in the same alternating

10.

11.

rear

access panel.

8. Rotate cutterhead to reveal the first knife you started with. Lightly snug all gib bolts (see Figure 64), alternating from one side to the other, and working from the middle to the ends (see Figure 65). Repeat with remaining knives.

Jack

Screw

Gib

Bolt

Setting Outfeed

Table Height (Jointer)

The outfeed table height must be even with the top of the cutterhead knives when they are positioned at top dead center. If the outfeed table is set too low, there will be snipe. If the outfeed table is set too high, the workpiece will hit the edge of the outfeed table during operation, increasing the chance of kickback.

Before beginning this procedure, the knives must be properly set in the cutterhead (refer to Setting/ Replacing Knives (Jointer) on Page 47 for detailed instructions).

Figure 64. Jack screw access hole.

Make sure outfeed table is set even with the

Replace cutterhead guard and cabinet

Figure 65. Gib bolt tightening sequence.

manner as you did in the previous step.

new knives at top dead center.

4 2

Tools Needed Qty

Straightedge 24" ................................................ 1

To set outfeed table height:

1. DISCONNECT MACHINE FROM POWER!

2. Remove cutterhead guard, fence, and

cabinet side access panel.

3. Place straightedge on outfeed table so it extends over cutterhead.

4. Use motor pulley to rotate cutterhead until one knife is at top dead center (its highest point during rotation), as illustrated in Figures 66–67.

Top Dead

Center

Model G0809 (Mfd. Since 1/17)

Figure 66. Knife at top dead center.

-49-

When outfeed table height is correctly set,

knives will barely touch straightedge, as shown in Figure 67.

— If your outfeed table is correctly set,

no adjustments are necessary. Skip to

Step 8.

— If knife lifts straightedge off table or is

below straightedge, then outfeed table must be adjusted. Proceed to next step.

Straightedge

Calibrating Depth

Scale (Jointer)

The depth-of-cut scale can be calibrated or "zeroed" to make sure the cutting depth shown on the scale matches the actual cutting depth (per pass). Before beginning, set outfeed table height as described in on Page 49.

Tools Needed Qty

Straightedge ...................................................... 1

Phillips Screwdriver #2 ...................................... 1

Outfeed Infeed

Figure 67. Using straightedge to ensure outfeed

table height is set even with knives at TDC.

5. Loosen outfeed table lock (see Figure 68).

Outfeed Table Lock

Outfeed Table

Height Handwheel

Figure 68. Location of table locks.

6. Use outfeed table height handwheel to set

outfeed table so knife barely touches straightedge (see Figure 67).

To calibrate depth-of-cut scale:

1. DISCONNECT MACHINE FROM POWER!

2. Loosen infeed table lock (see Figure 69).

Indicator

Screw

Infeed

Table Lock

Figure 69. Depth indicator set to "0" on depth-of-

cut scale.

3. Place straightedge across infeed and outfeed tables, and rotate infeed table handwheel until infeed table is even with outfeed table (see Figure 70).

Straightedge

Depth

Indicator

Depth-of-Cut

Scale

7. Tighten outfeed table lock so outfeed table will not move during operation.

8. Re-install cutterhead guard, fence, and cabinet side access panel.

-50-

InfeedOutfeed

Figure 70. Infeed and outfeed tables aligned.

5. Loosen indicator screw, adjust pointer to “0”,

then re-tighten screw to secure setting.

Model G0809 (Mfd. Since 1/17)

Adjusting Gibs

Setting Fence Angle

(Jointer)

The function of the table gibs is to eliminate excessive play in the table movement. The gibs also control how easy it will be to move the tables up and down.

Tools Needed Qty

Open-End Wrench 12mm .................................. 1

Hex Wrench 4mm .............................................. 1

To adjust table gibs:

1. Loosen two infeed table gib nuts on front of

jointer base (see Figure 71).

Gib

Nuts

Stops (Jointer)

The fence adjusts from 135˚ (45˚ outward) to 45˚ inward and is locked in place using the fence tilt lock. Adjust fence stops for repeat operations.

Tools Needed Qty

Combination Square .......................................... 1

3mm Hex Wrench .............................................. 1

Open-End Wrench 12mm .................................. 1

Setting Fence to 90°

1. Loosen fence angle lock lever (see Figure 72).

Angle

Indicator

Angle

Scale

Gib Set Screws

Figure 71. Infeed table gib controls.

2. Oil table ways and outfeed leadscrew (see Lubrication on Page 39) to ensure table

movement is not restricted due to lack of lubrication.

3. Evenly tighten gib set screws a small amount, then check table by moving it up and down. Adjust set screws as needed until friction of table movement is balanced between minimal play and ease of movement.

Note: Tighter gibs reduce play but make it

harder to adjust tables.

4. Repeat Steps 1–3 with outfeed table, then reset outfeed table height, as described in

Setting Jointer Outfeed Table Height on Page 49.

Fence Angle

Lock Lever

Figure 72. Fence adjustment components.

2. Use fence tilt handle and a 90˚ square to

adjust fence to 90˚ (see Figure 73).

Fence Tilt

Handle

90° Square

Figure 73. Fence adjusted to 90˚.

3. Retighten fence-angle lock lever (see Step 1)

and check angle indicator (see Figure 73) to verify setting.

Note: If needed, loosen screw securing angle

indicator and adjust indicator to align with 90° mark on angle scale, then retighten screw.

Model G0809 (Mfd. Since 1/17)

-51-

Setting 135° Fence Stop

1. Loosen fence-angle lock lever (see Figure

72), and use a combination square adjusted

to 135˚ to adjust fence to 135˚ (45˚ outward) position, as shown in Figure 74.

Combination

Square

Setting 45° Fence Stop

1. Loosen fence-angle lock lever (see Figure

72), and use the 135˚ side of a combination

square to adjust fence to 135˚ (45˚ inward) position, as shown in Figure 76.

Combination

Square

Figure 74. Fence adjusted to 135˚ (45˚ outward).

2. Check angle scale to verify 135˚ setting (see Figure 75).

— If fence stops at 135˚, no further adjust-

ment is needed. Retighten fence-angle lock lever.

— If fence does not stop exactly at 135˚, stop

bolt (see Figure 75) requires adjustment. Proceed to Step 3.

135°

135° Stop

Bolt

Jam Nut

Figure 76. Fence adjusted 45˚ inward.

2. Check angle scale to verify 45˚ setting.

— If fence stops at 45˚, no further adjustment

is needed. Retighten fence-angle lock lever.

— If fence does not stop exactly at 45˚, stop

screw (see Figure 77) requires adjustment. Proceed to Step 3.

Fence Angle

Lock Lever

Set Screw

& Jam Nut

Figure 75. Location of 135˚ stop bolt and

jam nut.

3. Adjust 135˚ stop bolt and jam nut until bolt makes contact with back of fence, then recheck fence angle with square.

4. Retighten lock lever loosened in Step 1 and, if needed, adjust angle indicator by loosening screw aligning indicator with 135˚ mark on angle scale, then re-tightening screw.

-52-

Figure 77. Location of 45˚ stop bolt and jam nut.

3. Adjust 45˚ stop screw and jam nut (see Figure 77) until fence face rests evenly on

combination square.

4. Re-tighten lock lever loosened in Step 1 and, if needed, adjust angle indicator by loosening screw to align with 45˚ mark on angle scale, then re-tightening screw.

Model G0809 (Mfd. Since 1/17)

Adjusting Table

Parallelism (Jointer)

5. Look down length of straightedge on outfeed

side to see if there are any noticeable gaps between straightedge and outfeed table. Do this at both front and rear of table.

The infeed and outfeed tables must be parallel with each other in order to produce a straight, jointed edge. When the tables are not parallel with each other, the jointer will produce workpieces that are cupped (concave) or bowed (convex) along their length.

Table parallelism is factory-set and should not normally need to be adjusted when the machine is new. However, after prolonged use, or if the machine has been jarred during lifting or transportation, it may become necessary to adjust the table parallelism.

Table parallelism is adjusted by inserting shims between the dovetailed ways of the outfeed table to make it parallel with the infeed table. Once this adjustment is made, the outfeed table height should not need to be adjusted again.

Items Needed Qty

Straightedge 4–8' .............................................. 1

Feeler Gauge Set .............................................. 1

Metal Shims ....................................... As Needed

To check/adjust table parallelism:

— If there are no gaps, and the straightedge

makes full contact with both tables at front and rear, the tables are parallel with each other and no adjustments are necessary.

— If there are gaps anywhere between one

of the tables and the straightedge, the tables are not parallel to each other and must be adjusted. Proceed to Step 6.

6. Insert feeler gauge between table and straightedge where gap is greatest (see Figure). The size of the feeler gauge that fits in the gap determines the amount that the table must be shimed

Insert Feeler Gauge

Where Gap is Greatest

Straightedge

Outfeed

Figure 79. Example of feeler gauge location for

checking table parallelism.

Infeed

1. DISCONNECT MACHINE FROM POWER!

2. Move cutterhead guard out of the way.

3. Set outfeed table height as described in

Setting Outfeed Table Height (Jointer).

4. Rotate cutterhead until knife/insert is no

longer at TDC, extend straightedge over both tables, raise infeed table until it contacts straightedge (see Figure 78), then lock infeed table.

Straightedge

Infeed Outfeed

Figure 78. Checking table parallelism.

Model G0809 (Mfd. Since 1/17)

7. Loosen outfeed table lock(s). Place shims between dovetailed ways, as shown, until outfeed table is parallel with infeed table at front and rear of tables.

Shim Here (Front/

Back) to Raise

Outside Edge of

Table

Figure 80. Typical locations to place shims when

adjusting table parallelism.

8. Re-check outfeed table height. Refer to Setting Outfeed Table Height (Jointer),

and re-adjust if necessary.

Shim Here (Front/

Back) to Raise

Inside Edge of

Table

-53-

Adjusting Chip

Deflector (Planer)

Removal of chips ensures the workpiece moves through the planer evenly and at the correct distance from the cutterhead knives.

Adjusting Chip Deflector Gap

Chip Deflector Gap Setting .............................1⁄4"

Tools Needed Qty

Hex Wrench 4mm .............................................. 1

Hex Wrench 5mm .............................................. 1

Fine Ruler or Calipers ....................................... 1

Leather Gloves ........................................... 1 Pair

Note: The chip breaker is permanently mounted to the dust hood and requires no adjustment.

It is essential that the chip deflector (see Figure 81) is set at the correct distance from the cutterhead knives to ensure adequate collection of dust and chips. When properly distanced from the cutterhead, the chip deflector directs the chips into the dust hood and keeps them from falling onto the outfeed roller and being pressed into the workpiece.

Chip

Breaker

Chip

Deflector

To adjust chip deflector gap:

1. DISCONNECT MACHINE FROM POWER!

2. Remove dust hood and top cover.

3. Rotate cutterhead until a knife reaches clos-

est distance to chip deflector (see Figure 82), then measure distance between knife and chip deflector.

Chip

Deflector

Cap Screws

(1 of 3)

Figure 81. Planer internal component locations

(illustration is not to scale).

-54-

Figure 82. Location of chip deflector.

4. If distance is not equal to cap screws securing chip deflector and adjust gap to

5. Retighten screws, then replace top cover and dust hood.

⁄4".

Model G0809 (Mfd. Since 1/17)

⁄4", then loosen (3)

Cleaning Feed

Anti-Kickback

Rollers (Planer)

The feed rollers (see Figure 83) rotate in springloaded bushing blocks, allowing them to raise with an uneven workpiece surface. Ensure no chips or sawdust build up is present between the bracket and bushing block (see Figure 83). Material build up reduces amount of roller vertical travel.

Items Needed Qty

4'' Tall Block of Wood ........................................ 1

Air Compressor w/Nozzle .................................. 1

To clean feed rollers blocks:

1. DISCONNECT MACHINE FROM POWER!

2. Place a 4'' tall block of wood between one

feed roller and planer table. Ensure block of wood is not under cutterhead.

3. Lower cutterhead assembly just enough so roller is pushed up against spring and pressure is off of two brackets.

Fingers

The anti-kickback fingers are an important safety feature of your planer. The fingers hang from a rod suspended across the head casting and in front of the infeed roller, as shown in Figure 84. This design allows the workpiece to easily enter the planer but reduces the risk of kickback by digging into the workpiece if it moves backward.

Anti-Kickback Fingers

Figure 84. Anti-kickback fingers.

4. Blow out any trapped material from between

roller assembly and bracket.

Feed

Roller

Bushing Block &

Bracket (2 of 4)

Spring

Bracket

Roller

Assembly

Bushing

Block

Check the anti-kickback fingers regularly to ensure they swing freely and easily. If the fingers do not swing freely and easily, first clean them with a wood resin solvent, then inspect them for damage. If any of the fingers are damaged, the device must be replaced before using the machine.

Do not apply oil or other lubricants to the antikickback fingers that will attract dust and restrict free movement of the fingers.

Proper operation of anti-kickback fingers is critical for safe operation of this planer. DO NOT operate planer if anti-kickback fingers are not operating correctly. Failure to heed this warning could result in serious personal injury.

Trapped Material

Figure 83.

Model G0809 (Mfd. Since 1/17)

Remove sawdust from feed rollers.

-55-

These pages are current at the time of printing. However, in the spirit of improvement, we may make changes to the electrical systems of future machines. Compare the manufacture date of your machine to the one

number and manufacture date of your

machine before calling. This information can be found on the main machine label.

machine

SECTION 8: WIRING

stated in this manual, and study this section carefully.

If there are differences between your machine and what is shown in this section, call Technical Support at (570) 546-9663 for assistance BEFORE making any changes to the wiring on your machine. An updated wiring diagram may be available. Note: Please gather the serial

Wiring Safety Instructions

SHOCK HAZARD. Working on wiring that is con-

nected to a power source is extremely dangerous. Touching electrified parts will result in personal injury including but not limited to severe burns, electrocution, or death. Disconnect the power from the machine before servicing electrical components!

MODIFICATIONS. Modifying the wiring beyond what is shown in the diagram may lead to unpredictable results, including serious injury or fire. This includes the installation of unapproved aftermarket parts.

WIRE CONNECTIONS. All connections must be tight to prevent wires from loosening during machine operation. Double-check all wires disconnected or connected during any wiring task to ensure tight connections.

CIRCUIT REQUIREMENTS. You MUST follow the requirements at the beginning of this manual when connecting your machine to a power source.

WIRE/COMPONENT DAMAGE. Damaged wires or components increase the risk of serious personal injury, fire, or machine damage. If you notice that any wires or components are damaged while performing a wiring task, replace those wires or components.

MOTOR WIRING. The motor wiring shown in these diagrams is current at the time of printing but may not match your machine. If you find this to be the case, use the wiring diagram inside the motor junction box.

CAPACITORS/INVERTERS. Some capacitors and power inverters store an electrical charge for up to 10 minutes after being disconnected from the power source. To reduce the risk of being shocked, wait at least this long before working on capacitors.

EXPERIENCING DIFFICULTIES. If you are experiencing difficulties understanding the information included in this section, contact our Technical Support at (570) 546-9663.

The photos and diagrams included in this section are best viewed in color. You can view these pages in color at www.grizzly.com.

-56-

Model G0809 (Mfd. Since 1/17)

Wiring Diagram

Hot

Ground

ON/OFF Button

(Viewed from Behind)

KEDU HY-56

GND

Hot

220VAC

6-15 Plug

Figure 85. Motor junction box wiring.

Model G0809 (Mfd. Since 1/17)

MOTOR

Run Capacitor

80MFD

250VAC

Circuit Breaker

GND

Start Capacitor

300MFD

500MFD

125VAC

250VAC

-57-

SECTION 9: PARTS

Please Note: We do our best to stock replacement parts whenever possible, but we cannot guarantee that all parts shown here

are available for purchase. Call (800) 523- 4777 or visit our online parts store at www.grizzly.com to check for availability.

Cabinet

9-1

9-4

9-6

9-9

9-2

9-5

9-7

9-10

9-3

9-8

17 18

PARTS STORE

BUY PARTS ONLINE!

Scan QR code with your digital device or visit www.grizzly.com/parts to purchase replacement parts or check pricing and availability.

-58-

Model G0809 (Mfd. Since 1/17)

Cabinet Parts

REF PART # DESCRIPTION REF PART # DESCRIPTION

1 P0809001 CAP SCREW M8-1.25 X 20 16 P0809016 CAP SCREW M6-1 X 15 2 P0809002 HEX NUT M8-1.25 17 P0809017 HEX BOLT M8-1.25 X 100 3 P0809003 FLAT WASHER 8MM 18 P0809018 LIFTING PLATE 4 P0809004 EXT RETAINING RING 15MM 19 P0809019 CASTER ASSY 37W X 75D 5 P0809005 MOTOR PLATE PIVOT BRACKET 20 P0809020 HEX NUT M6-1 6 P0809006 FLAT WASHER 8 X 20 X 2 21 P0809021 HEX NUT M8-1.25 7 P0809007 MOTOR MOUNTING PLATE 22 P0809022 HEX BOLT M8-1.25 X 25 8 P0809008 PIVOT ROD 12 X 283 23 P0809023 LOCK WASHER 8MM 9 P0809009 MOTOR 2HP 240V 1-PH 24 P0809024 KEY 6 X 6 X 40 9-1 P0809009-1 MOTOR FAN COVER 25 P0809025 SET SCREW M5-.8 X 4 9-2 P0809009-2 MOTOR FAN 26 P0809026 EXT RETAINING RING 12MM 9-3 P0809009-3 S CAPACITOR 500M 250V 2" X 4" 27 P0809027 FLAT WASHER 12MM 9-4 P0809009-4 R CAPACITOR 80M 250V 2" X 4" 28 P0809028 PEDAL 9-5 P0809009-5 MOTOR POWER CORD 14G 3W 36" 29 P0809029 DOWEL PIN 12 X 94 9-6 P0809009-6 CAPACITOR CASE 30 P0809030 LIFTING ROD 9-7 P0809009-7 CAPACITOR COVER 31 P0809031 HEX BOLT M10-1.5 X 60 9-8 P0809009-8 STRAIN RELIEF TYPE-3 M20-1.5 32 P0809032 REAR WHEEL 37W X 75D X 10B 9-9 P0809009-9 BALL BEARING 6205-2RS (FRONT) 33 P0809033 HEX NUT M10-1.5 9-10 P0809009-10 BALL BEARING 6205-2RS (REAR) 34 P0809034 ADJUSTABLE FOOT M10-1.5 X 85 10 P0809010 MOTOR PULLEY 35 P0809035 CABINET 11 P0809011 V-BELT GATES TRUFLEX 3L360 36 P0809036 SIDE COVER 12 P0809012 EXT RETAINING RING 20MM 37 P0809037 BUTTON HD CAP SCR M5-.8 X 8 13 P0809013 HEX NUT M8-1.25 38 P0809038 STRAIN RELIEF TYPE-3 M20-1.5 14 P0809014 FLAT WASHER 8MM 39 P0809039 POWER CORD 14G 3W 72" 6-15P 15 P0809015 HEX BOLT M8-1.25 X 70

Model G0809 (Mfd. Since 1/17)

-59-

108

107

109

110

111

112

113

115

114

113

160

132

116

Jointer Table & Fence

160

182

184

163

164

196

152

133

117

118

119

161

136

162

120

134

135

138

137

117

147

140

183

148

198

150

151

149

160

153

155

197

165

154

157

156

198

166

158

186

191

190

160

167

159

117

173

185

174

168

169

175

170

187 188

189

192

176

177

178

172

179

180

171

181

103

101

121

102

123

122

125

126 199 127 128

129

130

131

124

142

141

139

143

144

120

145

112

146

113

119

111

113

114

116

117

118

115

107

108

110

109

-60-

Model G0809 (Mfd. Since 1/17)

Jointer Table & Fence Parts

REF PART # DESCRIPTION REF PART # DESCRIPTION

101 P08090101 DUST CHUTE 151 P08090151 GIB FOR JOINTER CUTTERHEAD 102 P08090102 Y-CONNECTOR 3" PLASTIC YW1014 152 P08090152 GIB SCREW 103 P08090103 GASKET FOR DUST CHUTE 153 P08090153 SET SCREW M6-1 X 12 107 P08090107 HANDWHEEL HANDLE 21 X 57, 8D 154 P08090154 ADJUSTING BLOCK 108 P08090108 CAP SCREW M5-.8 X 10 155 P08090155 BALL BEARING 6202ZZ 109 P08090109 FLAT WASHER 5 X 16 X 2 156 P08090156 CUTTERHEAD 6" 3-KNIFE 110 P08090110 HANDWHEEL TYPE-19 100D X 12B-K X M6-1 157 P08090157 KEY 5 X 5 X 16 RE 111 P08090111 KEY 4 X 4 X 10 158 P08090158 BALL BEARING 6203ZZ 112 P08090112 LEADSCREW 159 P08090159 BEARING BLOCK M8-1.25 (REAR) 113 P08090113 SPACER 13 X 16 X 0.65 ALUM 160 P08090160 PHLP HD SCR M5-.8 X 8 114 P08090114 FIXED SLEEVE 161 P08090161 FENCE END COVER 115 P08090115 SET SCREW M6-1 X 8 162 P08090162 FENCE 116 P08090116 HEX BOLT M8-1.25 X 20 163 P08090163 FENCE FIXED PLATE 117 P08090117 LOCK WASHER 8MM 164 P08090164 FENCE RAIL 118 P08090118 FLAT WASHER 8MM 165 P08090165 CARRIAGE BOLT M8-1.25 X 125 119 P08090119 LEADSCREW BRACKET 166 P08090166 SQUARE SPACER 8MM 120 P08090120 GIB FOR JOINTER TABLE 167 P08090167 FENCE SLIDING BLOCK 121 P08090121 KNOB M5-.8, 16 X 20 TAPERED 168 P08090168 FLAT WASHER 17 X 30 X 3 122 P08090122 STANDOFF HEX M-F M12-1.5 X 15, 34L 169 P08090169 HEX NUT M16-2 123 P08090123 COMPRESSION SPRING 0.8 X 8 X 26 170 P08090170 LOCKING HANDLE HEX SLEEVE 124 P08090124 LOCK PIN M6-1 X 12 X 67 171 P08090171 HANDLE 18 X 100, 8D 125 P08090125 BLADE GUARD 172 P08090172 CAP SCREW M8-1.25 X 95 126 P08090126 BLADE GUARD SHAFT 173 P08090173 HEX NUT M6-1 127 P08090127 SPRING PLATE 174 P08090174 SET SCREW M6-1 X 25 128 P08090128 TORSION SPRING 1.5 X 22 X 32 175 P08090175 HEX BOLT M6-1 X 25 129 P08090129 SPRING HOUSING 176 P08090176 HEX NUT M6-1 130 P08090130 SPRING HOUSING RETAINER 177 P08090177 ANGLE POINTER 131 P08090131 PHLP HD SCR M4-.7 X 16 178 P08090178 PHLP HD SCR M4-.7 X 6 132 P08090132 CAP SCREW M5-.8 X 10 179 P08090179 SHAFT 133 P08090133 FLAT WASHER 5 X 16 X 2 CLIPPED 180 P08090180 FENDER WASHER 8MM 134 P08090134 SET SCREW M6-1 X 25 181 P08090181 KNOB 5-LOBE M8-1.25, 49 X 46 135 P08090135 HEX NUT M6-1 182 P08090182 PROTECTIVE COVER 136 P08090136 FOLDING WING SCREW M6-1 X 40 183 P08090183 SUPPORT PLATE 137 P08090137 ROLL PIN 5 X 7 184 P08090184 PHLP HD SCR M4-.7 X 8 138 P08090138 CAP SCREW M8-1.25 X 80 185 P08090185 CAP SCREW M8-1.25 X 20 139 P08090139 LOCK PIN MOUNTING PLATE 186 P08090186 FENCE BASE 140 P08090140 RIVET 2.5 X 4MM NAMEPLATE 187 P08090187 STUD-UDE M8-1.25 X 110, 10, 16 141 P08090141 DEPTH-OF-CUT SCALE 188 P08090188 KNOB M8-1.25 142 P08090142 CAP SCREW M6-1 X 16 189 P08090189 HEX NUT M8-1.25 143 P08090143 BUSHING 3 X 8.5 X 13 (PLASTIC) 190 P08090190 FLAT HD SCR M5-.8 X 10 144 P08090144 INFEED TABLE DEPTH INDICATOR 191 P08090191 ROLL PIN 3 X 20 145 P08090145 FOLDING WING SCREW M6-1 X 60 192 P08090192 FENCE BASE BUSHING 146 P08090146 INFEED TABLE 196 P08090196 SUPPORT ROD A 147 P08090147 OUTFEED TABLE 197 P08090197 SUPPORT ROD B 148 P08090148 JOINTER BASE 198 P08090198 SET SCREW M10-1.5 X 10

149 P08090149 BEARING BLOCK M8-1.25 (FRONT) 199 P08090199 PHLP HD SCR M5-.8 X 10 150 P08090150 KNIFE 6" X 5/8" X 1/8" HSS

Model G0809 (Mfd. Since 1/17)

-61-

Planer

267

305

202

209

240

242

241

268

284

202

229

243

269

207

244

202

245

270

247

246

208

309

313

206

249

336

248

202 210 213

214

307

308

225

250

271

287 286 285

314

251

272

278

310

311

230

300

298

202

333

273

279

231

253

274

202

315 316

317

318 319 320

216

252

280

289

299

335

211

232

254

275

288

226

277

271

286

300

202

215

250

271

281

312

321

324

334

233

234

235

285

321

282

303 286

236

321

202

238

277

276

202

267

322

323

202

325

246

218

337

217

283

321

219

255

289

246

267

298

313

267

338

256

296

300

309

220

228

221

237

239

257

293

301

285

287

313

292

309

202

201

222

259

258

286

305

260

202

223

291

202

326

264

249

224

261

290

327

267

263

262

294

295

302

328

204

227

297

203

205

265

202

303

328

329

286

266

304

285

327

267

305

202

263

306

286

287

326

-62-

Model G0809 (Mfd. Since 1/17)

Planer Parts

REF PART # DESCRIPTION REF PART # DESCRIPTION

201 P08090201 RETURN ROLLER BRACKET 251 P08090251 GEAR 72T 202 P08090202 CAP SCREW M5-.8 X 12 252 P08090252 GEAR 82T 203 P08090203 CAP SCREW M6-1 X 12 253 P08090253 GEAR SHAFT 204 P08090204 RETURN ROLLER 254 P08090254 FLANGED SLEEVE BEARING 14 X 20 X 12 205 P08090205 ELEVATION HANDWHEEL HOUSING 255 P08090255 PINION GEAR 12T 206 P08090206 CHIP GUARD/BREAKER 256 P08090256 CUTTERHEAD 13" 3-KNIFE 207 P08090207 DUST PORT 3" 257 P08090257 KEY 5 X 5 X 16 208 P08090208 HOSE CLAMP 3" 258 P08090258 KEY 5 X 5 X 32 209 P08090209 CURVED PLATE 259 P08090259 BALL BEARING 6203ZZ 210 P08090210 SPEED CONTROL KNOB 260 P08090260 CUTTERHEAD PULLEY 211 P08090211 DUST HOSE 3" X 16" FLEXIBLE 261 P08090261 SHAFT SLEEVE 213 P08090213 STEEL BALL 8MM 262 P08090262 EXT RETAINING RING 15MM 214 P08090214 COMPRESSION SPRING 0.8 X 8 X 13 263 P08090263 COMPRESSION SPRING 2.2 X 17 X 40 215 P08090215 EXT TOOTH WASHER 5MM 264 P08090264 REAR ROLLER BLOCK 216 P08090216 PHLP HD SCR M5-.8 X 8 265 P08090265 REAR ROLLER 217 P08090217 CHIP DEFLECTOR 266 P08090266 COMPRESSION PLATE 218 P08090218 SHOULDER SCR M8-1.25 X 16, 9 X 120 267 P08090267 CAP SCREW M5-.8 X 16 219 P08090219 HANDWHEEL HANDLE 26 X 106, 10D ALUM 268 P08090268 CHAIN #410-37 220 P08090220 HANDWHEEL TYPE-1 183D X 12B X M8-1.25 269 P08090269 CONNECTING SHAFT 221 P08090221 ROLL PIN 3 X 20 270 P08090270 SPROCKET 8T 222 P08090222 HANDWHEEL SHAFT 271 P08090271 FLANGED SLEEVE BEARING 10 X 14 X 11 223 P08090223 TAPERED GEAR 16T 272 P08090272 KEY 4 X 4 X 15 RE 224 P08090224 FENDER WASHER 5MM 273 P08090273 GEAR B 23T 225 P08090225 UPPER PLANER FRAME 274 P08090274 GEAR A 58T 226 P08090226 DEPTH LIMITER 275 P08090275 GEAR SHAFT B 13T 227 P08090227 INT RETAINING RING 42MM 276 P08090276 GEARBOX CASTING 228 P08090228 FENDER WASHER 5MM 277 P08090277 ROLL PIN 6 X 32 229 P08090229 EYE BOLT M5-.8 X 26 278 P08090278 GEAR SHAFT A 230 P08090230 KEY 5 X 5 X 55 279 P08090279 GEAR 52T 231 P08090231 CAP SCREW M4-.7 X 16 280 P08090280 EXT RETAINING RING 12MM 232 P08090232 GUIDE FIXED SEAT 281 P08090281 ANTI-KICKBACK PAWL 233 P08090233 EXT RETAINING RING 12MM 282 P08090282 SLEEVE 234 P08090234 SHAFT 283 P08090283 ANTI-KICKBACK PAWL SHAFT 235 P08090235 BALL BEARING 6000ZZ 284 P08090284 LEFT COVER 236 P08090236 CAP SCREW M8-1.25 X 12 285 P08090285 CAP SCREW M8-1.25 X 25 237 P08090237 KNIFE 13" X 5/8" X 1/8" HSS 286 P08090286 LOCK WASHER 8MM 238 P08090238 SET SCREW M8-1.25 X 16 287 P08090287 FLAT WASHER 8 X 17.5 X 3 239 P08090239 GIB FOR PLANER CUTTERHEAD 288 P08090288 PLANER TABLE 240 P08090240 EXTENSION SPRING 1.2 X 9.2 X 37.5 289 P08090289 GUIDE PLATE 241 P08090241 LOCK WASHER 4MM 290 P08090290 ON-OFF SWITCH KEDU HY56 242 P08090242 CHAIN TENSION WHEEL 291 P08090291 SWITCH BOX 243 P08090243 TENSION WHEEL SHAFT 292 P08090292 CORD CLAMP PLATE (DUAL) 244 P08090244 SET SCREW M5-.8 X 14 293 P08090293 HEX NUT M5-.8 245 P08090245 FIXED PLATE 294 P08090294 TAP SCREW M4.2 X 25 246 P08090246 CAP SCREW M6-1 X 20 295 P08090295 CAP SCREW M4-.7 X 12 247 P08090247 GEARBOX COVER 296 P08090296 ANTI-KICKBACK PAWL 248 P08090248 GEARBOX COVER GASKET 297 P08090297 STOP PADDLE HY56-P3 249 P08090249 SPROCKET 8T 298 P08090298 LEADSCREW MOUNTING NUT 250 P08090250 BALL BEARING 6202ZZ 299 P08090299 DEPTH-OF-CUT INDICATOR (PLANER)

Model G0809 (Mfd. Since 1/17)

-63-

Planer Parts (Cont.)

REF PART # DESCRIPTION REF PART # DESCRIPTION

300 P08090300 CAP SCREW M5-.8 X 16 318 P08090318 SPROCKET 10T 301 P08090301 BELT COVER 319 P08090319 FLAT WASHER 4 X 16 X 2 302 P08090302 CONNECTING PLATE 320 P08090320 CAP SCREW M4-.7 X 12 303 P08090303 FLAT WASHER 8MM 321 P08090321 EXT RETAINING RING 30MM 304 P08090304 SET SCREW M10-1.5 X 10 322 P08090322 CHAIN #35-166 305 P08090305 CAP SCREW M8-1.25 X 16 323 P08090323 FIXED PLATE 306 P08090306 RIGHT COVER 324 P08090324 SPROCKET 10T 307 P08090307 DEPTH-OF-CUT SCALE (PLANER) 325 P08090325 SLEEVE 308 P08090308 SET SCREW M8-1.25 X 6 326 P08090326 ROLLER BRACKET 309 P08090309 LEADSCREW COVER (SHORT) 327 P08090327 BEARING SLEEVE 310 P08090310 FIXED SHAFT SLEEVE 328 P08090328 BALL BEARING 6201ZZ 311 P08090311 LEADSCREW COVER (LONG) 329 P08090329 BED EXTENSION ROLLER 312 P08090312 TABLE BASE 333 P08090333 ROLL PIN 3 X 12 313 P08090313 LEADSCREW (SHORT) 334 P08090334 FENDER WASHER 6MM 314 P08090314 LEADSCREW (LONG) 335 P08090335 CAP SCREW M8-1.25 X 20 315 P08090315 BALL BEARING 6000ZZ 336 P08090336 WORM GEAR ASSEMBLY 316 P08090316 FIXED PLATE 337 P08090337 BLADE JACK NUT M8-1.25 317 P08090317 SPACER 20 X 29 X 5.5 338 P08090338 CAP SCREW M5-.8 X 12

-64-

Model G0809 (Mfd. Since 1/17)

Tools & Accessories

REF PART # DESCRIPTION REF PART # DESCRIPTION

401A

401-3

401-2

401-1

407 408

404

402A

402-1

409

402-2

405

402-3

410

403

406

411

401A P08090401A KNIFE-SETTING JIG (JOINTER) 404 P08090404 DUST PORT EXTENSION 3" 401-1 P08090401-1 E-CLIP 8MM 405 P08090405 DUST PORT EXTENSION 3" X 4" 401-2 P08090401-2 KNIFE-SETTING JIG FOOT 406 P08090406 WIRE DUST HOSE CLAMP 4" 401-3 P08090401-3 KNIFE-SETTING JIG SHAFT 12 X 102 407 P08090407 HEX WRENCH 3MM 402A P08090402A KNIFE-SETTING JIG (PLANER) 408 P08090408 HEX WRENCH 4MM 402-1 P08090402-1 E-CLIP 8MM 409 P08090409 HEX WRENCH 5MM

Safety labels help reduce the risk of serious injury caused by machine hazards. If any label comes off or becomes unreadable, the owner of this machine MUST replace it in the original location before resuming operations. For replacements, contact (800) 523-4777 or www.grizzly.com.

Model G0809 (Mfd. Since 1/17)

-65-

Labels & Cosmetics

REF PART # DESCRIPTION REF PART # DESCRIPTION

501

510

506

501

509

504

503

502

511

508

512

507

501 P08090501 ELECTRICITY LABEL 507 P08090507 MODEL NUMBER LABEL 502 P08090502 SHOCK HAZARD LABEL 508 P08090508 GRIZZLY LOGO PLATE 503 P08090503 CUTTERHEAD WARNING LABEL 509 P08090509 READ MANUAL LABEL 504 P08090504 FENCE WARNING LABEL 510 P08090510 MACHINE ID LABEL 505 P08090505 EAR/EYE/LUNG WARNING LABEL 511 P08090511 TOUCH-UP PAINT, GRIZZLY PUTTY 506 P08090506 GRIZZLY.COM LABEL 512 P08090512 TOUCH-UP PAINT, GRIZZLY GREEN

505

506

-66-

Model G0809 (Mfd. Since 1/17)

WARRANTY CARD

Name _____________________________________________________________________________

Street _____________________________________________________________________________

City _______________________ State _________________________ Zip _____________________

Phone # ____________________ Email _________________________________________________

Model # ____________________ Order # _______________________ Serial # __________________

The following information is given on a voluntary basis. It will be used for marketing purposes to help us develop better products and services. Of course, all information is strictly confidential.

1. How did you learn about us? ____ Advertisement ____ Friend ____ Catalog ____ Card Deck ____ Website ____ Other:

2. Which of the following magazines do you subscribe to?

____ Cabinetmaker & FDM ____ Family Handyman ____ Hand Loader ____ Handy ____ Home Shop Machinist ____ Journal of Light Cont. ____ Live Steam ____ Model Airplane News ____ Old House Journal ____ Popular Mechanics

3. What is your annual household income? ____ $20,000-$29,000 ____ $30,000-$39,000 ____ $40,000-$49,000 ____ $50,000-$59,000 ____ $60,000-$69,000 ____ $70,000+

CUT ALONG DOTTED LINE

4. What is your age group? ____ 20-29 ____ 30-39 ____ 40-49 ____ 50-59 ____ 60-69 ____ 70+

5. How long have you been a woodworker/metalworker? ____ 0-2 Years ____ 2-8 Years ____ 8-20 Years ____20+ Years

6. How many of your machines or tools are Grizzly? ____ 0-2 ____ 3-5 ____ 6-9 ____10+

____ Popular Science ____ Popular Woodworking ____ Precision Shooter ____ Projects in Metal ____ RC Modeler ____ Rie ____ Shop Notes ____ Shotgun News ____ Today’s Homeowner ____ Wood

____ Wooden Boat ____ Woodshop News ____ Woodsmith ____ Woodwork ____ Woodworker West ____ Woodworker’s Journal ____ Other:

7. Do you think your machine represents a good value? _____ Yes _____No

8. Would you recommend Grizzly Industrial to a friend? _____ Yes _____No

9. Would you allow us to use your name as a reference for Grizzly customers in your area? Note: We never use names more than 3 times. _____Yes _____No

10. Comments: _____________________________________________________________________

_________________________________________________________________________________

FOLD ALONG DOTTED LINE

Place

Stamp

Here

GRIZZLY INDUSTRIAL, INC. P.O. BOX 2069 BELLINGHAM, WA 98227-2069

Send a Grizzly Catalog to a friend:

Name_______________________________

Street_______________________________

City______________State______Zip______

TAPE ALONG EDGES--PLEASE DO NOT STAPLE

WARRANTY & RETURNS

Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole written warranty and any and all warranties that may be implied by law, including any merchantability or fitness, for any particular purpose, are hereby limited to the duration of this written warranty. We do not warrant or represent that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants. In no event shall Grizzly’s liability under this warranty exceed the purchase price paid for the product and any legal actions brought against Grizzly shall be tried in the State of Washington, County of Whatcom.

We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, special, or consequential damages arising from the use of our products.

To take advantage of this warranty, contact us by mail or phone and give us all the details. We will then issue you a “Return Number,’’ which must be clearly posted on the outside as well as the inside of the carton. We will not accept any item back without this number. Proof of purchase must accompany the merchandise.

The manufacturers reserve the right to change specifications at any time because they constantly strive to achieve better quality equipment. We make every effort to ensure that our products meet high quality and durability standards and we hope you never need to use this warranty.

Please feel free to write or call us if you have any questions about the machine or the manual.

Thank you again for your business and continued support. We hope to serve you again soon.

Grizzly G0809 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

INTRODUCTION

Contact Info

Manual Accuracy

Identification

Internal Planer Components

SECTION 1: SAFETY

Safety Instructions for Machinery

Additional Safety for Jointers

Additional Safety for Planers

SECTION 2: POWER SUPPLY

SECTION 3: SETUP

Needed for Setup

Unpacking

Inventory

Cleanup

Site Considerations

Assembly

Dust Collection

Test Run

SECTION 4: OPERATIONS

Operation Overview

Wood Types

Squaring Stock

Planing Tips

Setting Planer

Depth of Cut

Setting Planer

Feed Rate

Surface Planing

Edge Jointing

Bevel Cutting

Rabbet Cutting

SECTION 5: ACCESSORIES

SECTION 6: MAINTENANCE

Schedule

Lubrication

SECTION 7: SERVICE

Troubleshooting

Anti-Kickback Fingers

SECTION 8: WIRING

Wiring Safety Instructions

Wiring Diagram

SECTION 9: PARTS

Cabinet

Jointer Table & Fence

Planer

Tools & Accessories

Labels & Cosmetics

WARRANTY & RETURNS