WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#WK17672 PRINTED IN CHINA
V1.10.15
Page 2
This manual provides critical safety instructions on the proper setup,
operation, maintenance, and service of this machine/tool. Save this
document, refer to it often, and use it to instruct other operators.
Failure to read, understand and follow the instructions in this manual
may result in fire or serious personal injury—including amputation,
electrocution, or death.
The owner of this machine/tool is solely responsible for its safe use.
This responsibility includes but is not limited to proper installation in
a safe environment, personnel training and usage authorization,
proper inspection and maintenance, manual availability and comprehension, application of safety devices, cutting/sanding/grinding tool
integrity, and the usage of personal protective equipment.
The manufacturer will not be held liable for injury or property damage
from negligence, improper training, machine modifications or misuse.
Some dust created by power sanding, sawing, grinding, drilling, and
other construction activities contains chemicals known to the State
of California to cause cancer, birth defects or other reproductive
harm. Some examples of these chemicals are:
• Lead from lead-based paints.
• Crystalline silica from bricks, cement and other masonry products.
• Arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you
do this type of work. To reduce your exposure to these chemicals:
Work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter
out microscopic particles.
We stand behind our machines! If you have questions or need help, contact us with the information
below. Before contacting, make sure you get the
serial number
from the
machine ID label. This will help us help you faster.
We want your feedback on this manual. What did
you like about it? Where could it be improved?
Please take a few minutes to give us feedback.
Email: manuals@grizzly.com
We are proud to provide a high-quality owner’s
manual with your new machine!
We
instructions, specifications, drawings, and photographs
in this manual. Sometimes we make mistakes, but
our policy of continuous improvement also means
that
you receive is
slightly different than shown in the manual
If you find this to be the case, and the difference
between the manual and machine leaves you
confused or unsure about something
check our
website for an updated version. W
current
manuals and
on our web-
site at
Alternatively, you can call our Technical Support
for help. Before calling, make sure you write down
the
from
the machine ID label (see below). This information
is required for us to provide proper tech support,
and it helps us determine if updated documentation is available for your machine.
Contact Info
and manufacture date
Grizzly Technical Support
1815 W. Battlefield
Springfield, MO 65807
Phone: (570) 546-9663
Email: techsupport@grizzly.com
Grizzly Documentation Manager
P.O. Box 2069
Bellingham, WA 98227-2069
Manual Accuracy
made every effort to be exact with the
sometimes the machine
.
,
e post
manual updates for free
www.grizzly.com.
Manufacture Date and Serial Number
Manufacture Date
Serial Number
-2-
G0803(Mfd. Since 09/15)
Page 5
Identification
To reduce your risk of
serious injury, read this
entire manual BEFORE
Become familiar with the names and locations of the controls and features shown below to better understand
the instructions in this manual.
A
K
J
B
L
C
D
E
F
G
H
U
W
V
T
S
R
M
N
O
P
A. Upper Wheel Cover
B. Blade Tension Knob
C. Guide Post
D. Upper Blade Guide Bearings
E. Fence
F. Miter Gauge
G. Fence Rail
H. Fence Lock Handle
I. Lower Wheel Cover
J. ON/OFF Switch w/Key
K. Worklamp Switch
L. Quick-Release Lever
I
Q
M. Storage Hook for Push Stick
N. Tracking Knob
O. Table Tilt Lock Lever
P. Motor
Q. 2" Dust Port
R. Table Tilt Adjustment Knob
S. Trunnion with Table Tilt Scale
T. Table
U. LED Worklamp
V. Guide Post Adjustment Knob
W. Guide Post Lock Knob
G0803(Mfd. Since 09/15)
using machine.
-3-
Page 6
Controls &
To reduce your risk of
serious injury, read this
entire manual BEFORE
Guide Post
Components
using machine.
Refer to Figures 1–4 and the following descriptions to become familiar with the basic controls
and components of this machine. Understanding
these items and how they work will help you
understand the rest of the manual and stay safe
when operating this machine.
Fence and Miter Gauge
B
A
C
E
F
Figure 2. Guide post controls.
E. Guide Post Adjustment Knob: Rotate
to adjust height of blade guides above
workpiece.
F. Guide Post Lock Knob: Secures height of
blade guides.
Figure 1. Fence and miter gauge controls.
A. Fence: Used for ripping, resawing, or cutting
tenons. distance from blade determines width
of cut.
B.Miter Gauge: Used for cross cuts. Can be
adjusted 60° left or right.
C. Miter Gauge Lock Knob: Secures angle
position of miter gauge.
D. Fence Lock Handle: Secures fence position.
-4-
D
G0803(Mfd. Since 09/15)
Page 7
Blade Tension & Tracking
G
H
Table Tilt
K
J
I
Figure 3. Blade tension and tracking controls.
G. Blade Tension Adjustment Knob: Rotate
to adjust blade tension (refer to Page 20 for
more information).
H.Blade Tension Quick-Release Lever: Move
counterclockwise (as viewed from rear of
machine) to quickly release blade tension.
Move clockwise to re-tension blade.
I. Tracking Knob: Rotate to adjust blade track-
ing (refer to Page 17 for more information).
L
M
Figure 4. Table tilt controls.
J. Trunnion w/Table Tilt Scale: Functions as
a tilting base for table. Graduated in degrees
from 0°–45° for setting bevel angle.
K.Table Tilt Lock Lever: Secures table tilt
angle setting.
L. Table Tilt Indicator: Shows angle of table
tilt.
M. Table Tilt Adjustment Knob: Rotate to
adjust angle of table tilt.
G0803(Mfd. Since 09/15)
-5-
Page 8
MACHINE DATA
SHEET
Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901
Width (side-to-side) x Depth (front-to-back) x Height............................................................... 20-3/4 x 17 x 29-1/2 in.
Footprint (Length x Width)................................................................................................................. 15-1/4 x 8-3/8 in.
Length x Width x Height....................................................................................................................... 35 x 18 x 13 in.
Must Ship Upright.................................................................................................................................................... No
Electrical:
Power Requirement........................................................................................................... 120V, Single-Phase, 60 Hz
Full-Load Current Rating....................................................................................................................................... 2.8A
Power Cord Included.............................................................................................................................................. Yes
Power Cord Length.............................................................................................................................................. 72 in.
Power Cord Gauge......................................................................................................................................... 18 AWG
Included Plug Type................................................................................................................................................ 5-15
Horsepower................................................................................................................................ 1/3 HP (320W)
Power Transfer .................................................................................................................................. Belt Drive
Main Specifications:
Main Specifications
Bandsaw Size.............................................................................................................................................. 9 in.
Max Cutting Width (Left of Blade).......................................................................................................... 8-7/8 in.
Max Cutting Width (Left of Blade) w/Fence................................................................................................. 5 in.
Max Cutting Height (Resaw Height)...................................................................................................... 3-5/8 in.
Standard Blade Length.............................................................................................................................. 62 in.
Blade Length Range........................................................................................................ 61-13/16 – 62-3/16 in.
Blade Width Range.......................................................................................................................... 1/8 – 3/8 in.
Type of Blade Guides...................................................................................................................... Ball Bearing
Guide Post Adjustment Type....................................................................................................... Rack & Pinion
Has Quick-Release...................................................................................................................................... Yes
Table Thickness........................................................................................................................................ 5/8 in.
Table Tilt............................................................................................................................ Left 0, Right 45 deg.
Floor-to-Table Height................................................................................................................................. 13 in.
Fence Locking Position.............................................................................................................................. Front
Wheel Diameter................................................................................................................................... 9-5/16 in.
Wheel Width............................................................................................................................................. 3/4 in.
Number of Dust Ports....................................................................................................................................... 1
Dust Port Size.............................................................................................................................................. 2 in.
12 in.
12 in.
Other Specifications:
Country of Origin ................................................................................................................................................ China
Warranty ........................................................................................................................................................... 1 Year
Approximate Assembly & Setup Time ........................................................................................................ 30 Minutes
Serial Number Location .................................................................................................................................. ID Label
ISO 9001 Factory .................................................................................................................................................. Yes
Features:
Wheels Adjustable for Alignment/Coplanarity
Rack & Pinion Table Tilt
Ball-Bearing Blade Guides
Quick-Release Blade Tension Lever
Extruded Aluminum Rip Fence with Camlock Handle
2" Dust Port
Lower Wheel Brush to Prevent Build-Up of Dust/Pitch on Wheel
Work Light
Made in an ISO 9001 Factory
Accessories Included:
Push Stick
Miter Gauge
G0803(Mfd. Since 09/15)
-7-
Page 10
SECTION 1: SAFETY
For Your Own Safety, Read Instruction
Manual Before Operating This Machine
The purpose of safety symbols is to attract your attention to possible hazardous conditions.
This manual uses a series of symbols and signal words intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that
safety messages by themselves do not eliminate danger and are not a substitute for proper
accident prevention measures. Always use common sense and good judgment.
Indicates an imminently hazardous situation which, if not avoided,
WILL result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided,
COULD result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided,
MAY result in minor or moderate injury. It may also be used to alert
against unsafe practices.
This symbol is used to alert the user to useful information about
NOTICE
proper operation of the machine.
Safety Instructions for Machinery
OWNER’S MANUAL. Read and understand this
owner’s manual BEFORE using machine.
TRAINED OPERATORS ONLY. Untrained operators have a higher risk of being hurt or killed.
Only allow trained/supervised people to use this
machine. When machine is not being used, disconnect power, remove switch keys, or lock-out
machine to prevent unauthorized use—especially
around children. Make workshop kid proof!
DANGEROUS ENVIRONMENTS. Do not use
machinery in areas that are wet, cluttered, or have
poor lighting. Operating machinery in these areas
greatly increases the risk of accidents and injury.
MENTAL ALERTNESS REQUIRED. Full mental
alertness is required for safe operation of machinery. Never operate under the influence of drugs or
alcohol, when tired, or when distracted.
ELECTRICAL EQUIPMENT INJURY RISKS. You
can be shocked, burned, or killed by touching live
electrical components or improperly grounded
machinery. To reduce this risk, only allow qualified
service personnel to do electrical installation or
repair work, and always disconnect power before
accessing or exposing electrical equipment.
DISCONNECT POWER FIRST.
nect machine from power supply BEFORE making
adjustments, changing tooling, or servicing machine.
This prevents an injury risk from unintended startup
or contact with live electrical components.
EYE PROTECTION. Always wear ANSI-approved
safety glasses or a face shield when operating or
observing machinery to reduce the risk of eye
injury or blindness from flying particles. Everyday
eyeglasses are NOT approved safety glasses.
Always discon-
-8-
G0803(Mfd. Since 09/15)
Page 11
WEARING PROPER APPAREL. Do not wear
clothing, apparel or jewelry that can become
entangled in moving parts. Always tie back or
cover long hair. Wear non-slip footwear to reduce
risk of slipping and losing control or accidentally
contacting cutting tool or moving parts.
HAZARDOUS DUST. Dust created by machinery
operations may cause cancer, birth defects, or
long-term respiratory damage. Be aware of dust
hazards associated with each workpiece material. Always wear a NIOSH-approved respirator to
reduce your risk.
HEARING PROTECTION. Always wear hearing protection when operating or observing loud
machinery. Extended exposure to this noise
without hearing protection can cause permanent
hearing loss.
REMOVE ADJUSTING TOOLS. Tools left on
machinery can become dangerous projectiles
upon startup. Never leave chuck keys, wrenches,
or any other tools on machine. Always verify
removal before starting!
USE CORRECT TOOL FOR THE JOB. Only use
this tool for its intended purpose—do not force
it or an attachment to do a job for which it was
not designed. Never make unapproved modifications—modifying tool or using it differently than
intended may result in malfunction or mechanical
failure that can lead to personal injury or death!
AWKWARD POSITIONS. Keep proper footing
and balance at all times when operating machine.
Do not overreach! Avoid awkward hand positions
that make workpiece control difficult or increase
the risk of accidental injury.
CHILDREN & BYSTANDERS. Keep children and
bystanders at a safe distance from the work area.
Stop using machine if they become a distraction.
GUARDS & COVERS. Guards and covers reduce
accidental contact with moving parts or flying
debris. Make sure they are properly installed,
undamaged, and working correctly BEFORE
operating machine.
FORCING MACHINERY. Do not force machine.
It will do the job safer and better at the rate for
which it was designed.
NEVER STAND ON MACHINE. Serious injury
may occur if machine is tipped or if the cutting
tool is unintentionally contacted.
STABLE MACHINE. Unexpected movement during operation greatly increases risk of injury or
loss of control. Before starting, verify machine is
stable and mobile base (if used) is locked.
USE RECOMMENDED ACCESSORIES. Consult
this owner’s manual or the manufacturer for recommended accessories. Using improper accessories will increase the risk of serious injury.
UNATTENDED OPERATION. To reduce the
risk of accidental injury, turn machine OFF and
ensure all moving parts completely stop before
walking away. Never leave machine running
while unattended.
MAINTAIN WITH CARE. Follow all maintenance
instructions and lubrication schedules to keep
machine in good working condition. A machine
that is improperly maintained could malfunction,
leading to serious personal injury or death.
DAMAGED PARTS. Regularly inspect machine
for damaged, loose, or mis-adjusted parts—or
any condition that could affect safe operation.
Immediately repair/replace BEFORE operating
machine. For your own safety, DO NOT operate
machine with damaged parts!
MAINTAIN POWER CORDS. When disconnecting cord-connected machines from power, grab
and pull the plug—NOT the cord. Pulling the cord
may damage the wires inside. Do not handle
cord/plug with wet hands. Avoid cord damage by
keeping it away from heated surfaces, high traffic
areas, harsh chemicals, and wet/damp locations.
EXPERIENCING DIFFICULTIES. If at any time
you experience difficulties performing the intended operation, stop using the machine! Contact our
Technical Support at (570) 546-9663.
G0803(Mfd. Since 09/15)
-9-
Page 12
Additional Safety for Bandsaws
Serious cuts, amputation, or death can occur from contact with the moving saw blade during
operation or if blade breakage occurs. To reduce this risk, anyone operating this machine MUST
completely heed the hazards and warnings below.
HAND PLACEMENT. Placing hands or fingers
in line with blade during operation may result in
serious injury. Do not position fingers or hands in
line with blade, and never reach under table while
blade is moving. During operation use brush or
push stick, not hands, to clean chips/cutoff scraps
from table.
SMALL/NARROW WORKPIECES. Cutting small/
narrow workpieces increases the risk of accidental blade contact. Always support/feed small or
narrow workpieces with push sticks, push blocks,
jig, vise, or some type of clamping fixture.
BLADE SPEED. Cutting workpiece before blade
is at full speed could cause blade to grab workpiece and pull operator’s hands into blade. Allow
blade to reach full speed before starting cut. DO
NOT start machine with workpiece contacting
blade.
BLADE CONDITION. Dull blades require more
effort to perform cut, increasing risk of accidents.
Do not operate with dirty, dull, cracked or badly
worn blade. Inspect blades for cracks and missing teeth before each use. Always maintain proper
blade tension.
FEED RATE. To avoid risk of workpiece slipping
and causing operator injury, always feed stock
evenly and smoothly. DO NOT force or twist
blade while cutting, especially when sawing small
curves. This could result in blade damage or
breakage.
CLEARING JAMS. Always stop bandsaw and
disconnect power before clearing scrap pieces
that get stuck between blade and table insert.
BLADE CONTROL. To avoid risk of injury due to
blade contact, always allow blade to stop on its
own. DO NOT try to stop or slow blade with your
hand or the workpiece.
GUARDS /COVERS. The blade guard protects
operator from moving bandsaw blade. The wheel
covers protect operator from getting entangled
with rotating wheels. ONLY operate this bandsaw
with blade guard in proper position and wheel
covers completely closed.
BLADE REPLACEMENT. To avoid mishaps that
could result in operator injury, make sure blade
teeth face down toward table and blade is properly tensioned and tracked before operating.
UPPER BLADE GUIDE SUPPORT. To reduce
exposure of operator to blade and provide maximum blade support while cutting, keep upper
blade guides adjusted to not more than 1" above
workpiece.
CUTTING TECHNIQUES. To avoid blade getting
pulled off wheels or accidentally breaking and
striking operator, always turn bandsaw OFF and
wait for blade to come to a complete stop before
backing workpiece out of blade. DO NOT back
workpiece away from blade while bandsaw is running.
WORKPIECE SUPPORT. To maintain maximum
control and reduce risk of blade contact/breakage, always ensure adequate support of long/
large workpieces. Always keep workpiece flat and
firm against table/fence when cutting to avoid loss
of control. If necessary, use a jig or other workholding device.
-10 -
G0803(Mfd. Since 09/15)
Page 13
SECTION 2: POWER SUPPLY
Before installing the machine, consider the availability and proximity of the required power supply
circuit. If an existing circuit does not meet the
requirements for this machine, a new circuit must
be installed. To minimize the risk of electrocution,
fire, or equipment damage, installation work and
electrical wiring must be done by an electrician or
qualified service personnel in accordance with all
applicable codes and standards.
Electrocution, fire, or
equipment damage may
occur if machine is not
correctly grounded and
The full-load current rating is the amperage a
machine draws at 100% of the rated output power.
On machines with multiple motors, this is the
amperage drawn by the largest motor or sum of all
motors and electrical devices that might operate
at one time during normal operations.
The full-load current is not the maximum amount
of amps that the machine will draw. If the machine
is overloaded, it will draw additional amps beyond
the full-load rating.
If the machine is overloaded for a sufficient length
of time, damage, overheating, or fire may result—
especially if connected to an undersized circuit.
To reduce the risk of these hazards, avoid overloading the machine during operation and make
sure it is connected to a power supply circuit that
meets the specified circuit requirements.
For your own safety and protection of
Note: Circuit requirements in this manual apply to
a dedicated circuit—where only one machine will
be running on the circuit at a time. If machine will
be connected to a shared circuit where multiple
machines may be running at the same time, consult an electrician or qualified service personnel to
ensure circuit is properly sized for safe operation.
A power supply circuit includes all electrical
equipment between the breaker box or fuse panel
in the building and the machine. The power supply circuit used for this machine must be sized to
safely handle the full-load current drawn from the
machine for an extended period of time. (If this
machine is connected to a circuit protected by
fuses, use a time delay fuse marked D.)
This machine is prewired to operate on a power
supply circuit that has a verified ground and meets
the following requirements:
Availability
Serious injury could occur if you connect
machine to power before completing setup
process. DO NOT connect to power until
instructed later in this manual.
120V Circuit Requirements
Nominal Voltage .................... 110V, 115 V, 12 0V
Power Supply Circuit ......................... 15 Amps
connected to the power
supply.
Full-Load Current Rating
Full-Load Current Rating at 120V .... 2.8 Amps
G0803(Mfd. Since 09/15)
property, consult an electrician if you are
unsure about wiring practices or electrical
codes in your area.
-11-
Page 14
Improper connection of the equipment-grounding
wire can result in a risk of electric shock. The
wire with green insulation (with or without yellow
stripes) is the equipment-grounding wire. If repair
or replacement of the power cord or plug is necessary, do not connect the equipment-grounding
wire to a live (current carrying) terminal.
Check with a qualified electrician or service personnel if you do not understand these grounding
requirements, or if you are in doubt about whether
the tool is properly grounded. If you ever notice
that a cord or plug is damaged or worn, disconnect it from power, and immediately replace it with
a new one.
We do not recommend using an extension cord
with this machine.
cord, only use it if absolutely necessary and only
on a temporary basis.
Extension cords cause voltage drop, which can
damage electrical components and shorten motor
life. Voltage drop increases as the extension cord
size gets longer and the gauge size gets smaller
(higher gauge numbers indicate smaller sizes).
Any extension cord used with this machine must
be in good condition and contain a ground wire
and matching plug/receptacle. Additionally, it must
meet the following size requirements:
Grounding & Plug Requirements
it will not fit the outlet, have a qualified
electrician install the proper outlet with a
This machine MUST be grounded. In the event
of certain malfunctions or breakdowns, grounding
reduces the risk of electric shock by providing a
path of least resistance for electric current.
This machine is equipped with a power cord that
has an equipment-grounding wire and a grounding
plug. Only insert plug into a matching receptacle
(outlet) that is properly installed and grounded in
accordance with all local codes and ordinances.
DO NOT modify the provided plug!
GROUNDED
5-15 RECEPTACLE
Grounding Prong
5-15 PLUG
Extension Cords
If you must use an extension
Neutral Hot
Figure 5. Typical 5-15 plug and receptacle.
SHOCK HAZARD!
Two-prong outlets do not meet the grounding
requirements for this machine. Do not modify
or use an adapter on the plug provided—if
Your machine was carefully packaged for safe
transportation. Remove the packaging materials
from around your machine and inspect it. If you
discover any damage, please call us immediately
at (570) 546-9663
Save the containers and all packing materials for
possible inspection by the carrier or its agent.
Otherwise, filing a freight claim can be difficult.
When you are completely satisfied with the condition of your shipment, inventory the contents.
Keep children and pets away
from plastic bags or packing
materials shipped with this
The following is a list of items shipped with your
machine. Before beginning setup, lay these items
out and inventory them.
If any non-proprietary parts are missing (e.g. a
nut or a washer), we will gladly replace them; or
for the sake of expediency, replacements can be
obtained at your local hardware store.
Unpacking
for advice.
SUFFOCATION HAZARD!
machine. Discard immediately.
Inventory
Inventory (Figure 6) Qty
A. Table/Trunnion Assembly ........................... 1
B. Push Stick .................................................. 1
C. Miter Gauge Assembly ............................... 1
D. Fence.......................................................... 1
E. Fence Rail Knobs M6-1 x 16 ...................... 2
F. Fence Rail Knob M6-1 x 24 ........................ 1
G. "D" Nut M6-1 .............................................. 1
H. Fence Rail .................................................. 1
I. Bandsaw Body (not shown) ........................ 1
J. Rubber Feet (not shown) ............................ 4
If you cannot find an item on this list, carefully check around/inside the machine and
packaging materials. Often, these items get
lost in packaging materials while unpacking or they are pre-installed at the factory.
-13-
Page 16
Site Considerations
Refer to the Machine Data Sheet for the weight
and footprint specifications of your machine.
Some workbenches may require additional reinforcement to support the weight of the machine
and workpiece materials.
or disable start switch or
Consider anticipated workpiece sizes and additional space needed for auxiliary stands, work
tables, or other machinery when establishing a
location for this machine in the shop. Below is
the minimum amount of space needed for the
machine.
Another option is a "Direct Mount" (see example
below) where the machine is secured directly to
the workbench with lag screws and washers.
The base of this machine has mounting holes
that allow it to be fastened to a workbench or
other mounting surface to prevent it from moving
during operation and causing accidental injury or
damage.
The strongest mounting option is a "Through
Mount" (see example below) where holes are
drilled all the way through the workbench—and
hex bolts, washers, and hex nuts are used to
secure the machine in place.
Bench Mounting
Workbench Load
Placement Location
Number of Mounting Holes ............................ 4
Diameter of Mounting Hardware Needed ..
Hex
Bolt
Flat Washer
Machine Base
3
⁄8"
Figure7. Minimum working clearances.
-14-
19¾"
Children and visitors may be
seriously injured if unsupervised around this machine.
Lock entrances to the shop
power connection to prevent
unsupervised use.
20½"
Workbench
Flat Washer
Lock Washer
Hex Nut
Figure 8. "Through Mount" setup.
Lag Screw
Flat Washer
Machine Base
Workbench
Figure 9. "Direct Mount" setup.
G0803(Mfd. Since 09/15)
Page 17
Assembly
LACERATION HAZARD!
Bandsaw blades and some
sheet metal parts are
sharp. Wear heavy leather
gloves while handling to
reduce risk of being cut.
To assemble bandsaw:
1. Remove table tilt lock lever and adjustment
knob, then loosen indicator and position it
down, out of the way (see Figure 10).
Adjustment
Knob
Lock
Lever
3. Re-install adjustment knob and lock lever. Do
not fully tighten yet.
4. Completely raise upper blade guide assem-
bly, then place a 90° square flat on table,
against side of blade.
5. Use adjustment knob to tilt table until square
is flat against side of blade, as illustrated in
Figure 12.
Square
Table
Indicator
Positioned
Down
Figure 10. Location of table controls that must
be removed or adjusted.
2. Slide gap in table around blade, and mount
table/trunnion assembly to main saw body as
shown in Figure 11.
Table/Trunnion
Assembly
Gap
Figure 12. Using a square to adjust table
perpendicular to the side of blade.
6. Use lock lever to secure table perpendicular
to blade, then aim indicator to "0" on table tilt
scale and tighten screw (see Figure 13).
Lock
Lever
Indicator
Aimed At "0"
Table Tilt
Scale
Figure 13. Table tilt controls re-installed.
When Table
Perpendicular
to Blade
Figure 11. Table/trunnion positioned on saw.
G0803(Mfd. Since 09/15)
-15-
Page 18
7. Thread (2) M6-1 x 16 fence rail knobs into
table just enough so they will not fall out. Do
not tighten yet (see Figure 14).
Figure 14. M6-1 x 16 fence rail knobs installed.
9. Insert "D" nut into slot shown in Figure 16.
10. Thread M6-1 x 24 fence rail knob up through
middle notch of fence rail, into "D" nut, and
tighten.
11. Pull fence lock lever up and place fence
assembly onto fence rail, making sure it
snaps into place, then push lock lever down
to secure fence (see Figure 16).
"D" Nut
Slot
8. Slide fence rail notches over knob threads
(see Figure 15), then tighten knobs to secure
fence rail snug against edge of table.
NotchShaft
Knob
Threads
Fence Rail
Figure 15. Installing fence rail.
Notch
Fence Base
on Fence
Fence
Lock Lever
Figure 16. Fence installed on fence rail.
Rail
Adjustment
Overview
The bandsaw is one of the most versatile woodworking machines. However, it has multiple components that must be properly adjusted for the
best cutting results.
For practical and safety reasons, some adjustments and test operations must be performed
before performing other necessary adjustments.
Below is an overview of all the adjustments and
the order in which they should be performed:
-16 -
1. Blade Tracking
2. Dust Collection
3. Test Run
4. Tension Blade
5. Adjusting Blade Support Bearings
6. Adjusting Blade Guide Bearings
7. Table Tilt Calibration
8. Aligning Table
9. Aligning Fence
G0803(Mfd. Since 09/15)
Page 19
Blade Tracking
"Tracking" refers to how the blade rides on the
bandsaw wheels. Proper tracking is important
for maintaining bandsaw adjustments, achieving correct blade tension, and cutting accurately. Improper tracking reduces cutting accuracy,
causes excess vibrations, and places stress on
the blade and other bandsaw components. The
shape of the wheels and the orientation of the
wheels in relation to each other determine how
the blade tracks.
Bandsaw wheels are either flat or crowned and
both shapes track differently. The G0803 has
crowned wheels. As the wheels spin, a properly
tracking blade naturally tracks at the center of the
wheel (see Figure 17).
PROPER TRACKING
Parallel And
Coplanar
or
Parallel But Not
Coplanar
Blade Centered
on Wheel
Blade
Centered
on Wheel
Figure 17. Blade centered on crown of wheel.
The bandsaw wheels must be aligned for optimal
machine performance. Properly aligned wheels
are parallel and coplanar (see Figure 18).
Improper blade tension and cutting practices can
negatively affect blade tracking. Familiarizing
yourself with the ideas and conditions described
in Figure 18 will help you recognize when your
wheel alignment may need to be adjusted (refer
to Wheel Alignment on Page 44 for detailed
instructions on adjusting the tracking).
Wheel
Coplanar But
Not Parallel
Figure 18. Wheel alignment and misalignment
examples.
The wheels on the G0803 were aligned at the factory, so center tracking is the only adjustment that
needs to be performed when the saw is new. This
adjustment is necessary before turning the saw
on or performing other adjustments.
Not Coplanar or
Parallel
G0803(Mfd. Since 09/15)
-17-
Page 20
To adjust blade tracking:
1. DISCONNECT MACHINE FROM POWER!
2. Adjust upper and lower blade guides away
from blade and raise upper guides all the
way up (refer to Adjusting Blade Guide Bearings on Page 23 for detailed instructions).
6. Rotate upper wheel by hand several times
and watch how blade rides on wheel (see
Figure 17 on Page 17 for an illustration of
this concept).
— If the blade rides in the center of the upper
wheel, it is properly tracking and you are
done with this procedure—proceed to Dust Collection on Page 19.
Note: When adjusting the blade tracking for
the test run in this procedure, the blade must
have approximately the same amount of tension as when under operating conditions.
After the test run is successfully completed,
you will be instructed on how to more accurately tension the blade for optimum results.
3. Move quick-release lever all the way clock-
wise (as viewed from the rear of the machine)
to apply tension to blade (see Figure 19).
Tension
Adjustment
Knob
Tracking
Knob
Quick-Release
Lever
— If the blade does not ride in the center of
the upper wheel, it is not properly tracking;
continue with the next step to adjust it.
7. Spin upper wheel with one hand and slowly
adjust tracking knob (see Figure 19) with
other hand until blade consistently tracks in
center of wheel.
8. Close and secure upper wheel cover before
operating bandsaw.
Figure 19. Blade tension and tracking controls.
4. Open upper wheel cover.
5. Rotate tension adjustment knob clockwise
until there is approximately
blade when pushed with moderate pressure.
-18-
1
⁄4" deflection in
G0803(Mfd. Since 09/15)
Page 21
Dust Collection
Once assembly is complete, test run the machine
to ensure it is properly connected to power and
safety components are functioning correctly.
If you find an unusual problem during the test run,
immediately stop the machine, disconnect it from
power, and fix the problem BEFORE operating the
machine again. The
table in the
SERVICE section of this manual can help.
DO NOT start machine until all preceding
setup instructions have been performed.
Operating an improperly set up machine
Serious injury or death can result from
This machine creates substantial amounts
of dust during operation. Breathing airborne dust on a regular basis can result in
permanent respiratory illness. Reduce your
risk by wearing a respirator and capturing
the dust with a dust collection system.
Test Run
Troubleshooting
Recommended CFM at Dust Port: 100 CFM
Do not confuse this CFM recommendation with
the rating of the dust collector. To determine the
CFM at the dust port, you must consider these
variables: (1) CFM rating of the dust collector,
(2) hose type and length between the dust collector and the machine, (3) number of branches
or wyes, and (4) amount of other open lines
throughout the system. Explaining how to calculate these variables is beyond the scope of
this manual. Consult an expert or purchase a
good dust collection "how-to" book.
To connect a dust collection hose:
1. Fit dust hose over 2" dust port, as shown in
Figure 20, and secure it in place with a hose
clamp.
2. Gently pull hose to make sure it does not
come off. A tight fit is necessary for proper
performance.
The test run consists of verifying the following:
1) The motor powers up and runs correctly, and
2) the safety disabling mechanism on the switch
works correctly.
using this machine BEFORE understanding
its controls and related safety information.
DO NOT operate, or allow others to operate,
machine until the information is understood.
may result in malfunction or unexpected results that can lead to serious injury,
death, or machine/property damage.
Figure 20. 2" dust hose attached to dust port.
G0803(Mfd. Since 09/15)
To test run machine:
1. Clear all setup tools away from machine.
2. Connect machine to power supply.
3. Turn machine ON, verify motor operation,
then turn machine OFF.
The motor should run smoothly and without
unusual problems or noises.
-19 -
Page 22
4. Remove switch disabling key, as shown in
Figure 21.
Figure 21. Removing switch key from paddle
switch.
Tensioning Blade
A properly tensioned blade is essential for making accurate cuts, maximizing the blade life, and
making other bandsaw adjustments. However, a
properly tensioned blade will not compensate for
cutting problems caused by excessive feed rate,
hardness variations between workpieces, and
improper blade selection.
Optimal cutting results for any type of workpiece
are achieved through a combination of correct
blade selection, proper blade tension, properly
adjusted blade guides and other bandsaw components, and using an appropriate feed rate.
5. Try to start machine with paddle switch. The
machine should not start.
— If the machine does not start, the switch
disabling feature is working as designed.
— If the machine does start, immediately stop
the machine. The switch disabling feature
is not working correctly. This safety feature
must work properly before proceeding with
regular operations. Call Tech Support for
help.
Improper blade tension is unsafe, produces inaccurate and inconsistent results, and introduces
unnecessary wear on bandsaw components.
Over-tensioning the blade increases the chance
of the blade breaking or wheel misalignment.
Under-tensioned blades wander excessively while
cutting and will not track properly during operation.
The method used to tension the blade is often
a matter of preference. This manual describes
two methods: the flutter method and the deflection method. Either method will help you properly
tension the blade. Experience and personal preference will help you decide which method your
prefer.
Note: Tensioning the blade before the Test Run
was an approximate tension. The following procedures fine-tune the blade tension.
-20-
G0803(Mfd. Since 09/15)
Page 23
The Flutter MethodThe Deflection Method
Using the flutter method, you intentionally loosen
the blade until it just passes the point of being
too loose (when it begins to flutter). Then you
gradually tighten the blade until proper tension is
reached.
To tension bandsaw blade using flutter
method.
1. DISCONNECT MACHINE FROM POWER!
2. Make sure blade is properly tracking as instructed in Blade Tracking subsection on
Page 17.
3. Raise guide post all the way, and move upper
and lower guide bearings away from blade.
4. Engage blade tension quick-release lever to
apply tension to blade.
5. Connect bandsaw to power, then turn it ON.
6. Using blade tension adjustment knob, slowly
decrease blade tension until you see the
blade start to flutter.
7. Slowly increase tension until blade stops fluttering, then tighten blade tension adjustment
1
knob an additional
⁄8 to 1⁄4 of a turn.
8. DISCONNECT MACHINE FROM POWER!
The deflection method is much more subjective
than the flutter method. Each blade will deflect
differently and every user will determine what
"moderate pressure" means. The following are
general guidelines for tensioning the blade with
this method.
To tension bandsaw blade using deflection
method:
1. DISCONNECT MACHINE FROM POWER!
2. Make sure blade is properly tracking as instructed in Blade Tracking subsection on
Page 17.
3. Raise guide post all the way and move upper
and lower guide bearings away from blade.
4. Engage blade tension quick-release lever to
apply tension to blade.
5. Using moderate pressure, push center of the
blade sideways.
—If the blade deflects approximately
properly tensioned. Proceed to Step 7.
—If the blade deflects less than
tensioned. Turn the blade tensioning knob
counter clockwise two full turns and repeat
Step 6.
1
⁄4", it is
1
⁄4", it is over-
9. Adjust blade guides as described in Adjusting
Blade Support Bearings and Adjusting
Blade Guide Bearings on Pages 22–23.
G0803(Mfd. Since 09/15)
1
—If the blade deflects
⁄4" or more, the blade
is not properly tensioned. Apply tension to
the blade incrementally and repeat Step 6
until properly tensioned.
6. Adjust blade guides as described in Adjusting
Blade Support Bearings and Adjusting
Blade Guide Bearings on Pages 22–23.
-21-
Page 24
Adjusting Blade
Support Bearings
3. P o s i t i o n s u p p o r t b e a r i n g a p p r o x i m a t e l y 0 . 0 1 6 "
away from the back of the blade, as illustrated
in Figure 23. This can be measured with a
feeler gauge or a dollar bill.
The support bearings are positioned behind the
blade near the blade guides and prevent the blade
from pushing backward during cutting operations.
Proper adjustment of the support bearings helps
you make accurate cuts and prevents the blade
teeth from coming in contact with the blade guides
while cutting. If this happens the blade "tooth
set" can be ruined, which will greatly reduce the
blade's ability to make good cuts.
There are support bearings on the upper and
lower blade guide assemblies. Both adjust in the
same manner. The following instructions refer to
the upper support bearings. To access the lower
support bearing, you must open the lower wheel
cover (see Page 3 for reference).
Important: To ensure best results while cutting,
make sure the blade is tracking and tensioned
correctly before performing this procedure.
Feeler Gauge 0.016" (or Dollar Bill) ................... 1
0.016''
Figure 23. Bearing positioned 0.016" away from
back of blade.
Tip: To quickly measure this setting, fold
a crisp dollar bill in half twice (when folded
tightly, four thicknesses of a dollar bill is
approximately 0.016"). Place the folded dollar bill between the support bearing and the
blade, as shown in Figure 24.
To adjust support bearings:
1. DISCONNECT MACHINE FROM POWER!
2. Open blade cover and loosen support bear-
ing adjustment screw (see Figure22).
Support Bearing
Blade
Cover
Figure 22. Upper support bearing assembly and
Support Bearing
Adjustment Screw
controls.
Figure 24. Dollar bill folded twice to make a
quick 0.016" gauge.
4. Tighten adjustment cap screw to lock support
bearing in place.
Note:When securing adjustment of lower
support bearing, make sure it is parallel to
blade.
-22-
G0803(Mfd. Since 09/15)
Page 25
Adjusting Blade
Guide Bearings
Properly adjusting the blade guides provides sideto-side support to help keep the blade straight
while cutting.
There are blade guide bearings on the upper and
lower blade guide assemblies. Both adjust in the
same manner. The following instructions refer to
the upper guide bearings. To access the lower
guide bearings, you must open the lower wheel
guard (see Page 3 for reference).
Approximately
0.016"
Blade
Guide
Bearing
Blade
Gullets
Figure 26. Blade guide bearing positioned just
behind blade gullets.
Important: Make sure the blade is tracking and
tensioned correctly before performing this procedure (see Tensioning Blade on Page 20).
2. Loosen guide block cap screw shown in
Figure 25, then laterally position guide bear-
ings just behind blade gullets, as illustrated
in Figure 26, then re-tighten cap screw to
secure setting.
Guide Bearing
Adjustment
Cap Screws
Guide Block
Cap Screw
Note: With wider blades, it may not be possi-
ble to bring the guide bearings just behind the
blade gullets. Position them as far forward as
possible without allowing the guide bearing
housing to touch the back of the blade.
Blade teeth are angled out slightly, protruding wider than the blade thickness; this
is known as blade "tooth set" (see Figure
27). If teeth contact guide bearings during
operation, damage may occur. Therefore,
the support bearing must be set to prevent
teeth from contacting guide bearings during
operation (refer to Page 22 for details).
BladeThickness
Guide Bearing
Figure 25. Upper guide bearing components.
G0803(Mfd. Since 09/15)
“Tooth Set”
Wider Than
Blade Thickness
(1 of 2)
Figure 27. Illustration of blade "tooth set".
-23-
Page 26
3. Loosen both guide bearing adjustment cap
screws (see Figure 25), then position guide
bearings so they evenly and lightly touch
sides of blade (see illustration in Figure 28)
without deflecting it one way or the other.
Calibrating Miter Slot
with Blade
Note: When the blade guide bearings are
properly adjusted against the blade, they
should lightly rotate as the blade moves.
Figure 28. Blade guide bearings evenly and
lightly touching the sides of the blade.
4. Re-tighten cap screws to secure settings.
Re-check the setting after tightening.
To ensure cutting accuracy, the table must be
carefully positioned so the miter slot is parallel
with the bandsaw blade.
Before beginning this procedure, make sure
blade is correctly tensioned as described in
the Tensioning Blade subsection earlier in this
manual.
Tip: This procedure is easier if done with the wid-
est possible blade installed.
Tools Needed Qty
Straightedge or Carpenter's Square .................. 1
Fine Ruler .......................................................... 1
Whenever changing blade or adjusting
blade tension or tracking, the support and
guide bearings must be re-adjusted before
resuming operation to ensure proper blade
support.
3. Place an accurate straightedge along blade.
The straightedge should lightly touch both
front and back of blade (see Figure 29).
Note: Make sure straightedge does not go
across a tooth while performing this step.
Figure 29. Placing a straightedge along the
blade and measuring to the miter slot.
-24-
G0803(Mfd. Since 09/15)
Page 27
4. Use fine ruler to measure distance between
straightedge and miter slot at front and back
of table (see Figure 29 on Page 24).
— If the distances are the same, no further
adjustments are required.
— If the distances are different, continue with
Step 6.
Calibrating Fence
with Miter Slot
To ensure accurate cutting when using the fence,
the face of the fence must be parallel to the table
miter slot and, thus, to the side of the blade.
5. Loosen the four cap screws securing table to
trunnion brackets (see Figure 30).
Cap Screws
(3 of 4)
Figure 30. Location of trunnion bracket flange
bolts.
6. Position table so distances are equal between
straightedge and miter slot at front and back
of table.
Before beginning this procedure, make sure miter
slot is parallel with blade, as instructed in previous
2. Install fence on right side of blade, even with
edge of miter slot, then lock it in place.
— If the fence is parallel with the miter slot, no
additional adjustment is necessary.
— If the fence is not parallel with the miter
slot, proceed to Step 4.
3. Loosen two fence adjustment cap screws
shown in Figure 31, adjust fence parallel
with miter slot, then re-tighten cap screws to
secure setting.
7. Taking care not to move table, re-tighten cap
screws.
8. Verify setting and, if necessary, repeat this
procedure until you are satisfied with adjustment.
G0803(Mfd. Since 09/15)
Cap Screws
(Located Inside
Holes)
Figure 31. Location of the fence adjustment cap
screws.
-25-
Page 28
SECTION 4: OPERATIONS
The purpose of this overview is to provide the novice machine operator with a basic understanding
of how the machine is used during operation, so
the
discussed later
in this manual
Due to the generic nature of this overview, it isnot intended to be an instructional guide. To learn
more about specific operations, read this entire
manual and
rienced
research outside of this manual by reading "howto" books, trade magazines, or websites.
To reduce your risk of
serious injury, read this
entire manual BEFORE
To reduce risk of eye injury from flying
Operation Overview
machine controls/components
are easier to understand.
seek additional training from expe-
machine operators, and do additional
To complete a typical operation, the operator
does the following:
1. Examines the workpiece to make sure it is
suitable for cutting.
2. Adjusts the table tilt, if necessary, to the correct angle of the desired cut.
3. If using the fence, adjusts it for the width of
the cut and then locks it in place. If using the
miter gauge, adjusts the angle and locks it in
place.
4. Loosens the guide post lock knob, adjusts
the upper blade guide height to just clear
the workpiece (no more than
tightens the guide post lock knob.
5. Checks to make sure the workpiece can safely pass all the way through the blade without
interference from other objects.
1
⁄4"), then re-
using machine.
chips or lung damage from breathing dust,
always wear safety glasses and a respirator
when operating this machine.
If you are not experienced with this type
of machine, WE STRONGLY RECOMMEND
that you seek additional training outside of
this manual. Read books/magazines or get
formal training before beginning any projects. Regardless of the content in this section, Grizzly Industrial will not be held liable
for accidents caused by lack of training.
-26-
6. Puts on safety glasses and a respirator.
7. Starts the dust collector and bandsaw.
8. Holds the workpiece firmly and flatly against
both the table and fence (or miter gauge),
and then pushes the workpiece into the blade
at a steady and controlled rate until the cut is
complete.
The operator is very careful to keep fingers
away from the blade and uses a push stick to
feed narrow workpieces.
9. Stops the bandsaw.
G0803(Mfd. Since 09/15)
Page 29
A properly adjusted bandsaw can be safer to
The switch can be disabled by removing the key,
as shown below. Disabling the switch in this manner can prevent unauthorized operation of the
machine, which is important if it is not kept inside
an access-restricted building or in a location
where children may be present.
IMPORTANT:
its function. It is not a substitute for disconnecting
machine from power when adjusting or servicing.
Children or untrained people can be
. This
To help prevent unsupervised operation,
switch before leaving
operate than most other saws and performs many
types of cuts with ease and accuracy. It is capable
of performing the following types of cuts:
Straight Cuts
• Miters
• Angles
• Compound Angles
• Resawing
• Ripping
• Crosscutting
Irregular Cuts
• Simple and Complex Curves
• Duplicate Parts
• Circles
• Beveled Curves
Basic Cutting Tips
Here are some basic tips to follow when operating the bandsaw:
Disabling Switch
Disabling the switch only restricts
Figure 32. Disabling switch by removing key.
• Replace, sharpen, and clean blades often
for best performance. Check guides, tension, and alignment settings periodically and
adjust when necessary to keep the saw running in top condition.
• Use light and even pressure while cutting.
Light feeding pressure makes it easier to cut
straight and prevents undue friction or strain
on the bandsaw components and the blade.
• Avoid twisting the blade when cutting around
tight corners. Allow the blade to saw its way
around the corners. Always use relief cuts
when possible.
• Misusing the saw or using incorrect techniques (e.g. twisting the blade with the
workpiece, incorrect feed rate, etc.) is unsafe
and results in poor cuts.
seriously injured by this machine
risk increases with unsupervised operation.
always disable
machine unattended. Make sure to place
key in a well-hidden or secure location!
G0803(Mfd. Since 09/15)
-27-
Page 30
Workpiece
Setting Upper Blade
Inspection
Some workpieces are not safe to cut or may
require modification before they are safe to cut.
Before cutting, inspect all workpieces for the
following:
• Material Type: This machine is intended for
cutting natural and man-made wood products, laminate covered wood products, and
some plastics. Cutting drywall or cementious
backer board creates extremely fine dust
and may reduce the life of the bearings. This
machine is NOT designed to cut metal, glass,
stone, tile, etc.; cutting these materials with a
table saw may lead to injury.
• Foreign Objects: Nails, staples, dirt, rocks
and other foreign objects are often embedded in wood. While cutting, these objects
can become dislodged and hit the operator,
cause kickback, or break the blade, which
might then fly apart. Always visually inspect
your workpiece for these items. If they can't
be removed, DO NOT cut the workpiece.
• Large/Loose Knots: Loose knots can
become dislodged during the cutting operation. Large knots can cause kickback and
machine damage. Choose workpieces that
do not have large/loose knots or plan ahead
to avoid cutting through them.
Guide Height
When cutting, the blade guides must always be
positioned so they just clear (no more than
the workpiece. The guide post, shown in Figure 33, allows the upper blade guide assembly to be
quickly adjusted for height.
Guide Post
Lock Knob
Guide Post
Control
Knob
Figure 33. Guide post, lock, and control knobs.
To adjust height of upper blade guides:
1. DISCONNECT MACHINE FROM POWER!
2. Loosen guide post lock knob.
3. Using guide post control knob, adjust height
of the guide post so that blade guide assembly just clears (no more than
Guide
Post
1
⁄4") workpiece.
1
⁄4")
• Wet or "Green" Stock: Cutting wood with a
moisture content over 20% causes unnecessary wear on the blades, increases the risk of
kickback, and yields poor results.
• Excessive Warping: Workpieces with excessive cupping, bowing, or twisting are dangerous to cut because they are unstable and
often unpredictable when being cut. DO NOT
use workpieces with these characteristics!
• Minor Warping: Workpieces with slight cupping can be safely supported if the cupped
side is facing the table or the fence. On
the contrary, a workpiece supported on the
bowed side will rock during a cut and could
cause kickback or severe injury.
-28-
4. Re-tighten lock knob to secure setting.
G0803(Mfd. Since 09/15)
Page 31
Tilting Table
Choosing Blades
The table can be tilted to make angled or beveled
cuts. A simple tilt scale is provided on the trunnion for a quick gauge (see Figure 34). For more
accurate results use a protractor.
Lock
Lever
Tilt
Adjustment
Knob
Tilt Scale
Figure 34. Table tilt controls.
To tilt the table:
1. DISCONNECT MACHINE FROM POWER!
2. Loosen table lock lever shown in Figure 34.
3. Rotate tilt adjustment knob until table reach-
es desired angle, then re-tighten lock lever.
Pointer
Blade Dimensions
Length Range ................................. 6113⁄16 –623⁄16"
Width Range .............................................
Selecting the right blade requires a knowledge
of the various blade characteristics to match the
blade with the particular cutting operation.
1
⁄8"– 3⁄8"
Blade Length
Measured by the circumference, blade lengths
are usually unique to the brand of your bandsaw
and the distance between wheels. Blades will
vary slightly even in the same length because of
how they are welded. Refer to the Accessories
section later in this manual for blade replacements from Grizzly.
Blade Width
Measured from the back of the blade to the tip of
the blade tooth (the widest point), blade width is
often the first consideration given to blade selection. Blade width dictates the largest and smallest
curve that can be cut, as well as how accurately it
can cut a straight line.
Always pick the size of blade that best suits your
application.
G0803(Mfd. Since 09/15)
• Curve Cutting: Use the chart in Figure 35 to
determine the correct blade for curve cutting.
Determine the smallest radius curve that will
be cut on your workpiece and use the corresponding blade width.
Blade Width
Cutting Radius
Figure 35. Recommended cutting radius per
blade width.
-29-
Page 32
• Straight Cutting: Use the largest width
blade that you own. Large blades excel at
cutting straight lines and are less prone to
wander.
Tooth Style
Figure 36 illustrates the three main blade tooth
styles:
RakerSkipHook
Figure 36. Main blade tooth styles.
• Raker: Considered to be the standard
because the tooth size and shape are the
same as the tooth gullet. The teeth on raker
blades usually are very numerous, have no
angle, and produce cuts by scraping the
material. As a result, smooth cuts can be
achieved without cutting fast or generating
more heat than other tooth types.
• Skip: Similar to a raker blade that is missing
every other tooth. Because of the design,
skip toothed blades have a much larger gullet
than raker blades, and therefore, cut faster
and generate less heat. However, these
blades also leave a rougher cut than raker
blades.
Tooth Pitch
Measured as TPI (teeth per inch), tooth pitch
determines the number of teeth. More teeth per
inch (fine pitch) will cut slower, but smoother; while
fewer teeth per inch (coarse pitch) will cut rougher,
but faster. As a general rule, choose blades that
will have at least three teeth in the material at all
times. Use fine-pitched blades on harder woods
and coarse-pitched blades on softer woods.
Blade Care
A bandsaw blade is a thin piece of steel that is
subjected to tremendous stresses when cutting.
You can obtain longer use from a bandsaw blade
if you give it fair treatment and always use the
appropriate feed rate for your operation. Be sure
to select blades with the proper width, style, and
pitch for each application. The wrong choice of
blades will often produce unnecessary heat which
will shorten the life of your blade.
A clean blade will perform much better than a dirty
blade. Dirty or gummed up blades pass through
the cutting material with much more resistance
than clean blades. This extra resistance also
causes unnecessary heat. Resin/pitch cleaners
are excellent for cleaning dirty blades.
Blade Breakage
Many conditions may cause a bandsaw blade to
break. Blade breakage is unavoidable, in some
cases, since it is the natural result of the peculiar
stresses that bandsaw blades are subjected to.
Blade breakage is also due to avoidable circumstances. Avoidable breakage is most often the
result of poor care or judgement on the part of the
operator when mounting or adjusting the blade or
blade guides.
• Hook: The teeth have a positive angle (downward) which makes them dig into the material,
and the gullets are usually rounded for easier
waste removal. These blades are excellent
for the tough demands of resawing and ripping thick material.
-30-
G0803(Mfd. Since 09/15)
Page 33
The most common causes of blade breakage
power BEFORE changing
blade. Serious personal
injury could occur if
LACERATION HAZARD!
and difficult to handle.
Wear heavy leather gloves
while handling to reduce
are:
4. Remove miter gauge, fence, and fence rail
from table (see Page 16 for details).
• Faulty alignment/adjustment of the guides.
• Forcing/twisting a wide blade around a short
radius.
• Feeding the workpiece too fast.
• Dull teeth or damaged tooth set.
• Over-tensioned blade.
• Upper blade guide assembly set too high
above the workpiece.
• Using a blade with a lumpy or improperly finished braze or weld.
• Continuously running the bandsaw when not
in use.
• Leaving blade tensioned when not in use.
• Using the wrong TPI for the workpiece thickness. (The general rule of thumb is three
teeth in the workpiece at all times.)
Changing Blade
5. Open upper and lower wheel covers.
6. Put on heavy leather gloves.
7. Slip blade off of wheels, slide it through table
slot (see Figure 37), and remove it from
machine.
Figure 37. Removing blade.
Disconnect bandsaw from
machine is started during
this procedure.
Bandsaw blades are sharp
the risk of being cut.
To change the blade:
1. DISCONNECT MACHINE FROM POWER!
2. Move blade tension quick-release lever to left
to release blade tension.
3. Adjust upper blade guide assembly all the
G0803(Mfd. Since 09/15)
way up, and move blade guides completely
away from blade.
8. Position new blade so teeth are facing you
and pointing down in your right hand, then
slide it through table slot.
Note: If the teeth will not point downward
in any orientation, the blade is inside out.
Remove the blade and twist it right-side out.
9. Slip blade over wheels while making sure it
is properly positioned between blade guards
and guides.
10. Engage blade tension quick-release lever,
then tension blade (see Tensioning Blade
on Page 20 for details).
11. Adjust blade tracking (see Blade Tracking
on Page 17).
12. Adjust upper/lower support bearings and
blade guides (see Adjusting Blade Support
Bearings on Page 22).
13. Close wheel covers then re-install fence rail
and fence (see Pages 16–16).
14. Make sure fence is parallel to miter slot and,
if necessary, adjust alignment (see Page 25).
-31-
Page 34
Ripping
Crosscutting
"Ripping" means cutting with the grain of the
wood stock. For plywood and other processed
wood, ripping simply means cutting down the
length of the workpiece. Beveled rip cuts may be
performed by tilting the table.
To make a rip cut:
1. Adjust fence to match width of cut on your
workpiece, then lock fence in place.
2. Adjust blade guide assembly to proper height
above workpiece.
3. After all safety precautions have been met,
turn bandsaw ON and wait for it to come to
full speed. Slowly feed workpiece into blade
until blade is completely through workpiece.
Figure 38 shows an example of a ripping
operation.
Crosscutting is the process of cutting across the
grain of wood. For plywood and other processed
wood, crosscutting simply means cutting across
the width of the material. Crosscuts can be 90° or
angled using the miter gauge. Compound crosscuts are those where the miter is angled and the
table tilted.
To make a crosscut:
1. Mark workpiece on edge where you want to
begin cut.
2. Adjust the blade guide assembly to the correct height.
3. Adjust the miter gauge to the correct angle
needed for cut.
4. Move fence out of the way. Place workpiece
evenly against miter gauge, then line up mark
with blade.
Figure 38. Example of a ripping operation.
ALWAYS use a push stick when ripping
narrow pieces. Failure to follow these
warnings may result in amputation or
laceration injuries!
NEVER place fingers or hands in the line of
cut. If you slip, your hands or fingers may
go into the blade and may be cut.
5. After all safety precautions have been met,
turn bandsaw ON and wait for it to come
to full speed. Slowly feed workpiece into
the blade until blade is all the way through
workpiece. Figure 39 shows an example of a
crosscutting operation.
Figure 39. Example of a crosscutting operation
with the miter gauge.
-32-
G0803(Mfd. Since 09/15)
Page 35
Resawing
Cutting Curves
"Resawing" means cutting the thickness of a
board into two or more thinner boards (see
Figure 40 for an example). The maximum height
of a board that can be resawn is limited by the
maximum cutting height of the bandsaw.
One of the most important considerations for
resawing is blade selection—a wide blade cuts
straighter and is less prone to blade lead (see the
Blade Lead subsection later in this manual for
more information).
For most applications, use a blade with a hook or
a skip tooth style. Choose blades with fewer teethper-inch (from 3 to 6 TPI), because they offer larger gullet capacities for clearing sawdust, which
reduces heat buildup and strain on the motor.
When cutting curves, simultaneously feed and
turn the stock carefully so the blade follows the
layout line without twisting. If curves are sharp or
tight, use a narrower blade with more TPI (teeth
per inch) and make relief cuts to avoid having to
back the workpiece away from the blade.
Always make short cuts first, then proceed to
the longer cuts. Relief cuts reduce the chance of
the blade being pinched or twisted. Relief cuts
are cuts made through the waste portion of the
workpiece and are stopped at the layout line, so
when you're cutting along the layout line, waste
wood is released from the workpiece, alleviating
any pressure on the back of the blade. Relief cuts
also make it easier to back the workpiece out once
the saw blade has come to a stop, if needed.
The list below displays blade widths
and the corresponding minimum radii
for those blade widths.
Figure 40. Example of a resawing operation.
When resawing thin pieces, a wandering
blade (blade lead) can tear through the side
of the workpiece, exposing your hands to
the blade teeth. Always use push blocks
when resawing and keep your hands clear
of the blade.
One of the benefits of a bandsaw is its ability to
cut multiple copies of a particular shape by stacking a number of workpieces together. However,
before making stacked cuts, ensure that the table
is perpendicular (90°) to the blade—otherwise,
any error in this setting will be compounded in the
workpieces.
To complete a stacked cut:
1. Align workpieces from top to bottom.
2. Secure all pieces together in a manner that
will not interfere with cutting. Hot glue on the
edges works well, as do brad nails through
the waste portion. (Be careful not to cut into
the brads or you may break the blade!)
3. Lay out the shape you intend to cut on face of
top piece.
4. Make relief cuts perpendicular to outline of
your intended shape in areas where changes
in blade direction could strain woodgrain or
cause blade to bind.
5. Cut stack of pieces as though you were cutting a single piece. Follow your layout line
with blade kerf on the waste side of your line
(see Figure 41 for an example of a stacked
cut setup).
Figure 41. Example of a stacked cut setup.
-34-
G0803(Mfd. Since 09/15)
Page 37
SECTION 5: ACCESSORIES
order online atwww.grizzly.comor call1-800-523-4777
Installing unapproved accessories may
cause machine to malfunction, resulting in
serious personal injury or machine damage.
To reduce this risk, only install accessories
recommended for this machine by Grizzly.
NOTICE
Refer to our website or latest catalog for
additional recommended accessories.
Grizzly 62" Bandsaw Blades
MODEL LENGTH WIDTHTPIGAUGE
G917062"
G917162"
G917262"
G917362"
G917462"
T26403—The Missing Shop Manual: Bandsaw
Dedicated to providing integral information about
woodworking tools and techniques that other
manuals overlook, the books in this series contain
safety facts, explanations about basic project set
up, and tips for maximizing tool performance. In
Bandsaw, you will learn how to best utilize this
essential workshop tool. Filled with clear diagrams
and instructions, this pocket sized durable manual
is ideal for quick reference in the workshop. 112
pages, soft cover.
1
⁄4"6 Hook0.014
1
⁄4"14 Raker0.014
1
⁄4"24 Raker0.014
3
⁄8"6 Hook0.014
3
⁄8"14 Raker0.014
Timberwolf® 62" Bandsaw Blades
Timber Wolf® Band Mill Blades are high performance bands. The exclusive use of low tensioned, high ductile Swedish silicon steel, unique
geometric gullet designs and sets, unique manufacturing processes and quality control has resulted in the production of the finest bandsaw blades
in the world. High Performance (HP) and Raker
(RK) blades are specifically designed for detail
work in 1" and smaller kiln dried wood when a
very clean finish is required. They are also effective in plywood and other woods where tear-out
is a concern as well as the cutting of soft metals.
Positive Claw (PC) blades are everything a wood
cutting blade was meant to be. They have over
60% of the speed capabilities of a hook style
blade with "hook" style gullet geometry and fast
chip removal, while giving you the great finish of
a skip. Alternate set (AS-S) blades are specifically
designed for straight-line resawing in very expensive, thick woods. These blades utilize the thinnest kerf possible and provide a super finish when
speed is not a concern. You cannot go wrong with
these blades.
order online atwww.grizzly.comor call1-800-523-4777
G0710P—1HP Wall-Mount Dust Collector
G1163P—1HP Floor Model Dust Collector
G3591—30 Micron Replacement Bag
H4340—3.0 Micron Upgrade Bag
Excellent point-of-use dust collectors that can
be used next to the machine with only a small
amount of ducting. Specifications: 450 CFM, 7.2"
static pressure, 2 cubic foot bag, and 30 micron
filter. Motor is 1HP, 110V/220V, 14A/7A.
These high-quality, precision measuring tools are
perfect for squaring and aligning your bandsaw
table, calibrating the tilt scale, and wheel alignment adjustments.
D3197
D2828
T25676
W1007
W1053
D4226
Figure 46. Measuring tools.
Figure 44. Dust collection accessories.
-36-
G0803(Mfd. Since 09/15)
G9639
Page 39
order online atwww.grizzly.comor call1-800-523-4777
D2054—Roller Stand
T26979—3-in-1 Workpiece Support Stand
Support long workpieces with a roller-type stand
(D2054), featuring a 13" wide ball bearing roller—
perfect for making straight cuts. If you need a
hand making long, curved cuts, try a workpiece
support stand (T26979) which features 8 rolling
balls, allowing for lateral movement while feeding
your workpiece.
D2054T26979
T26480—Angle Master
Know all the angles, do better work. Whether
you like geometry or not, it's a regular part of a
woodworker's job. Now here's a tool that makes
it easier. The Angle Master will turn complex
miters and bevels into simple cuts. This flexible
angle duplicating tool allows you to easily transfer angles to your band saw, miter saw or table
saw. Now you can duplicate any angle and make
perfect cuts every time.
Figure 49. T26480 Angle Master.
Figure 47. Roller and workpiece support stands.
D2056—Tool Table
Get that bench-top tool off your bench and put
it on this sturdy stand instead! Flared legs and
adjustable rubber feet ensure stability and reduce
machine vibration. Butcher block finish table top
measures 1" x 13" x 23" and is 30-1/2" from the
floor. Bottom measures 21" x 32". 700 lb. Capacity!
Figure 48. D2056 Tool Table.
G0803(Mfd. Since 09/15)
-37-
Page 40
SECTION 6: MAINTENANCE
accidental startup, always
disconnect machine from
Redressing Rubber
To reduce risk of shock or
power before adjustments,
maintenance, or service.
Schedule
For optimum performance from your machine, follow this maintenance schedule:
Daily
• Check/correct loose mounting bolts.
• Check/correct damaged saw blade.
• Check/correct worn or damaged wires.
• Correct any other unsafe condition.
Monthly
• Check for V-belt tension, damage, or wear.
• Remove blade and thoroughly clean all builtup sawdust from the rubber tires on the
wheels.
• Clean/vacuum dust buildup from inside cabinet and off motor.
Tires
As the bandsaw ages, the rubber tires on the
wheels may need to be redressed if they harden or
glaze over. Redressing the rubber tires improves
blade tracking and reduces vibration/blade lead.
If the rubber tires become too worn, then blade
tracking will become extremely difficult because
wheel crown will lose their proper shape. At that
point, redressing will no longer be effective and
the rubber tires must be replaced.
To redress the rubber tires:
1. DISCONNECT MACHINE FROM POWER!
2. Put on heavy leather gloves.
3. Remove blade.
4. Clean any built-up sawdust from rubber tires.
5. Hold 100-grit sandpaper against the rub-
ber tire and rotate the wheel by hand. Only
redress the rubber enough to expose a fresh
rubber surface.
Cleaning &
Lubricating
Vacuum excess wood chips and sawdust, and
wipe off the remaining dust with a dry cloth. If
resin has built up, use a resin dissolving cleaner
to remove it.
Once a month, remove the blade and thoroughly
clean all built-up sawdust from the rubber tires on
the wheels.
If the table becomes difficult to tilt, lubricate the
trunnion gear and the slide in the trunnion base.
-38-
G0803(Mfd. Since 09/15)
Page 41
Review the troubleshooting and procedures in this section if a problem develops with your machine. If you
need replacement parts or additional help with a procedure, call our Technical Support.
the serial number and manufacture date of your machine before calling.
SECTION 7: SERVICE
Troubleshooting
SymptomPossible CausePossible Solution
Machine
does not
start or a
breaker trips.
Machine
stalls or is
underpowered.
Machine
has
vibration or
noisy operation.
1. Switch disabling key removed.
2. Incorrect power supply voltage or circuit size.
3. Power supply circuit breaker tripped or
fuse blown.
4. Wiring open/has high resistance.
5. ON/OFF switch at fault.
6. Motor at fault.
1. Workpiece material not suitable for machine.
2. Feed rate/cutting speed too fast.
3. Dull blades.
4. Incorrect blade for task.
5. Workpiece crooked; fence loose or
misadjusted.
6. Blade slipping on wheels.
7. Belt slipping.
8. Motor overheated.
9. Run capacitor at fault.
10. Pulley/sprocket slipping on shaft.
1. Blade weld at fault/teeth broken.
2. Belt worn or loose.
3. Motor fan rubbing on fan cover.
4. Motor mount loose/broken.
5. Pulley loose.
6. Motor or machine component loose.
7. Machine mounted incorrectly.
8. Motor bearings at fault.
1. Install switch disabling key.
2. Ensure correct power supply voltage and
circuit size.
3. Ensure circuit is sized correctly and free of
shorts. Reset circuit breaker or replace fuse.
4. Check/fix broken, disconnected, or corroded wires.
5. Adjust blade guide bearings and support
bearing (Pages 22–23).
1. Reduce feed pressure.
2. Adjust blade tension (Page 29).
3. Correct blade guide alignment (Pages 22–23).
4. Replace guides.
5. Adjust tracking (Page 17).
G0803(Mfd. Since 09/15)
-41-
Page 44
Checking/Adjusting
Belt Tension
To ensure optimum power transmission from the
motor to the blade, the belt must be in good condition and operate under proper tension.
Belt tension should be checked at least every
month—more often if the bandsaw is used daily. If
the belt shows signs of cracks, fraying, and excessive wear, replace it as instructed in Replacing
Belt on Page 43.
Checking Belt Tension
1. DISCONNECT MACHINE FROM POWER!
2. Open lower wheel cover.
3. Check belt condition and deflection. The belt
is properly tensioned if there is approximately
1
⁄4" deflection. Deflection is checked by push-
ing belt with moderate pressure, as shown in
Figure 50, and noting how much it moves.
Retaining Ring Pliers ......................................... 1
Replacement Belt (Part No. P0803048) ............ 1
To replace the belt:
1. DISCONNECT MACHINE FROM POWER!
2. Put on heavy leather gloves and remove blade from machine (refer to Changing
Blade on Page 31).
3. Loosen motor mount cap screws (see Figure
51 on Page 42).
4. Pivot motor to the left (as viewed from back
of bandsaw) to release belt tension.
5. Open lower wheel cover and remove belt
from motor pulley.
Belt
External
Retaining Ring
Figure 52. Belt change components inside lower
wheel cover.
7. Install new belt on both pulleys, and then re-
install wheel and retaining ring.
8. Properly tension belt, as instructed in Belt
Tension on Page 42.
9. Replace blade, properly track and tension
it (see Pages 17 and 20), and then adjust
guide and support bearings.
G0803(Mfd. Since 09/15)
-43-
Page 46
Wheel Alignment
Wheel alignment is important for optimal performance from your bandsaw. Wheels are properly
aligned when they are parallel with each other and
in the same plane or “coplanar” (see the illustration in the figure to the right).
When wheels are coplanar, the bandsaw is
more likely to cut straight without wandering; and
vibration, heat, and blade wear are considerably
decreased because the blade is automatically balanced on the wheel.
Bringing the wheel into alignment may require a
combination of shimming a wheel and adjusting
the position of the lower wheel shaft.
4. Check wheel alignment, and adjust tracking
knob to bring both wheels into alignment as
much as possible. If wheels cannot be adjusted coplanar, use Figure 54 to determine how
to proceed with alignment adjustments.
or
Checking Wheel Alignment
1. DISCONNECT MACHINE FROM POWER!
2. Remove table.
3. With blade on and properly tensioned,
hold a straightedge close to center of both
wheels. Make sure straightedge fully extends
across the rims of both wheels, as shown in
Figure 53.
Wheels parallel and
aligned: No adjust-
ment needed.
Wheels parallel, but
upper or lower wheel
is not coplanar with the
other wheel: Move the
upper wheel in or out.
Figure 53. Checking if the wheels are coplanar.
-44-
Upper wheel is not
vertically aligned with
lower wheel: Use
blade tracking knob
to tilt upper wheel.
Figure 54. Wheel alignment illustration.
Lower wheel is not
laterally aligned with
upper wheel: Adjust
rear adjustment set
bolts to tilt lower wheel
left/right.
G0803(Mfd. Since 09/15)
Page 47
Shimming a Wheel
A wheel that is parallel with the other wheel, but
is not coplanar, must be shimmed by the distance
that it is not in the same plane with the other
wheel.
Tip: Standard washers work well for shimming the
wheel because they can easily be stacked to get
the desired height.
8. Perform previous Checking Wheel
Alignment procedure. If necessary to make
the wheels parallel, repeat this procedure.
9. The first time you get the wheels coplanar,
place a mark on each wheel where you held
the straightedge, then use this position again
in the future if you need to repeat the procedure. This assures repeated accuracy every
time you adjust the wheels.
To shim a wheel:
1. DISCONNECT MACHINE FROM POWER!
2. Adjust upper wheel tracking so that it is paral-
lel with lower wheel.
3. With straightedge touching both rims of wheel
that does not need to be adjusted, measure
the distance away from the other wheel with
a fine ruler, as shown in Figure 55. The distance measured with the ruler is the distance
this wheel must be shimmed.
10. Close wheel covers.
Adjusting Lower Wheel Shaft Position
If the lower wheel is tilted laterally (side to side),
perform the following procedure to make it coplanar with the upper wheel.
There are four adjustment bolts with hex nuts in
the lower wheel bracket, shown in Figure 56, that
adjust the wheel tilt from side-to-side and up-anddown.
Note: If you make a mistake during the follow-
ing procedure, it can be very difficult to correct.
Therefore, it is important to double check wheel
alignment (see Page 44), and troubleshoot all
other possible solutions (see Troubleshooting
on Page 39) prior to adjusting the lower wheel
shaft position.
Figure 55. Example of measuring the distance to
shim the wheel to be coplanar.
4. Remove blade.
5. Remove wheel to be shimmed. Place as
many shims as necessary to correct gap
measured in Step 3 onto wheel shaft.
6. Re-install wheel and secure it in place.
7. Re-install blade and properly tension it.
G0803(Mfd. Since 09/15)
Rear Adjustment
Bolts w/Hex Nuts
Figure 56. Location of rear lateral adjustment
components.
-45-
Page 48
Tools Needed Qty
Straightedge
Wrench or Socket 10mm ................................... 1
To adjust lower wheel laterally:
1. DISCONNECT MACHINE FROM POWER!
2. Remove fence and table from machine.
3. Use a straightedge to check wheels at A
and B locations (see Figure 57). The wheels
should align
— If the wheels do not align, they require lat-
eral adjustment (see Figure58); proceed
to Step 4.
4. Mark upper and lower wheels with a pencil or
marker to indicate measuring locations (see
Figure57).
Note: Marking the wheels ensures more
accurate results in case there are irregularities in the wheels.
5. Using 10mm wrench, loosen hex nuts on rear
left and right adjustment bolts (see Figure 56
on Page 45.
6. Rotate left and right adjustment bolts until
lower wheel is coplanar with upper wheel,
see Figure58.
Upper Wheel
Straightedge
A1 B1
B2 A2
Lower Wheel
Figure 57. Example of using a straightedge to
check lateral wheel alignment.
Viewed From Above
Requires lateral
adjustment
After lateral
adjustment
Straightedge
Figure 58. Before and after lateral wheel
alignment (viewed from above).
7. Re-tighten hex nuts loosened in Step 6.
-46-
G0803(Mfd. Since 09/15)
Page 49
Blade Lead
Bandsaw blades may wander off the cut line when
sawing, as shown in Figure 59. This is called
blade lead.
Blade lead is usually caused by too fast of a
feed rate, a dull or abused blade, or improper
blade tension. If your blade is sharp/undamaged,
properly tensioned, and you still have blade lead,
perform the following procedures.
To skew your fence:
3
1. Cut a piece of scrap wood approximately
thick x 3" wide x 17" long. On wide face of
board, draw a straight line parallel to long
edge.
2. Slide bandsaw fence out of way and cut
along the line halfway through the board.
Turn bandsaw OFF and wait for blade to
stop. Do not move board.
3. Clamp board to bandsaw table, then slide
fence over to board so it barely touches one
end of board.
4. Use a 4mm hex wrench to loosen the two
fence adjustment cap screws, skew fence
so that it is parallel with scrap piece, then retighten cap screws.
5. Make a few cuts using fence.
⁄4"
Figure 59. Example of blade lead.
To correct blade lead:
1. Make sure blade is properly tensioned and
blade guides are adjusted correctly.
2. Use less pressure when feeding workpiece
through cut.
3. Make sure miter slot and fence are parallel to
blade line (see Aligning Table and Aligning
Fence procedures for detailed information).
4. Perform test cut with bandsaw.
— If there is still blade lead present, compen-
sate for this condition by skewing the fence
or shifting the table, as instructed in the
following procedures.
— If blade lead is still present, repeat Steps
1–4 until blade and fence are parallel with
each other.
G0803(Mfd. Since 09/15)
-47-
Page 50
These pages are current at the time of printing. However, in the spirit of improvement, we may make changes to the electrical systems of future machines. Compare the manufacture date of your machine to the one
number and manufacture date of your
machine before calling. This information can be found on the main machine label.
machine
SECTION 8: WIRING
stated in this manual, and study this section carefully.
If there are differences between your machine and what is shown in this section, call Technical Support at
(570) 546-9663 for assistance BEFORE making any changes to the wiring on your machine. An updated
wiring diagram may be available. Note:Please gather the serial
Wiring Safety Instructions
SHOCK HAZARD. Working on wiring that is con-
nected to a power source is extremely dangerous.
Touching electrified parts will result in personal
injury including but not limited to severe burns,
electrocution, or death. Disconnect the power
from the machine before servicing electrical components!
MODIFICATIONS. Modifying the wiring beyond
what is shown in the diagram may lead to unpredictable results, including serious injury or fire.
This includes the installation of unapproved aftermarket parts.
WIRE CONNECTIONS. All connections must
be tight to prevent wires from loosening during
machine operation. Double-check all wires disconnected or connected during any wiring task to
ensure tight connections.
CIRCUIT REQUIREMENTS. You MUST follow
the requirements at the beginning of this manual
when connecting your machine to a power source.
WIRE/COMPONENT DAMAGE. Damaged wires
or components increase the risk of serious personal injury, fire, or machine damage. If you notice
that any wires or components are damaged while
performing a wiring task, replace those wires or
components.
MOTOR WIRING. The motor wiring shown in
these diagrams is current at the time of printing
but may not match your machine. If you find this
to be the case, use the wiring diagram inside the
motor junction box.
CAPACITORS/INVERTERS. Some capacitors
and power inverters store an electrical charge for
up to 10 minutes after being disconnected from
the power source. To reduce the risk of being
shocked, wait at least this long before working on
capacitors.
EXPERIENCING DIFFICULTIES. If you are experiencing difficulties understanding the information
included in this section, contact our Technical
Support at (570) 546-9663.
The photos and diagrams
included in this section are
best viewed in color. You
can view these pages in
color at www.grizzly.com.
-48-
G0803(Mfd. Since 09/15)
Page 51
Wiring Diagram
Lamp Switch
Gorbo
XCK-017,10(4) A
250V 6A
ON/OFF Switch
KEDU HY18
250V 12A
Bandsaw Body
LED-
LED Driver
LED-5V700
Hopestar
120V ~ 5.5W
E337681
Work Lamp
Work Lamp
Switch
Work Lamp
Driver
ON/OFF
Switch
Ground
Neutral
Hot
Ground
120VAC
5-15 Plug
Ground
Figure 60. Electrical component location.
120V Motor
Run Capacitor
CBB60 30uF
250VAC
Ground
G0803(Mfd. Since 09/15)
-49-
Page 52
SECTION 9: PARTS
We do our best to stock replacement parts when possible, but we cannot guarantee that all parts shown
are available for purchase. Call (800) 523-4777 or visit www.grizzly.com/parts to check for availability.
Main
19
18
20
21
21
22
17
22
13
25
23
14
15
15
37
17
12
38
16
46
13
23
11
26
16
13
14
36
1
2
8
106
6
156
30
13
104
35
27
108
109
3
4
5
10
68
155
29
28
2
111
45
100
101102
99
31
48
47
137
62
145
36
71
21
144
33
6
76
70
67
72
162
23
69
68
135
138
143
96
56
73
59
58
23
140
141
65
56
62
142
2
76
58
74
61
52
137
76
93
56
123
64
130
131
57
161
62
56
85
62
76
86
94
59
79
77
55
50
49
124
56
132
159
147
2
112
152
150
105
28
32
149
119
115
116
120
28
151
56
121
158
133
9
7
34
42
8
153
39
40
36
44
28
148
149
113
9
2
2
78
55
160
103
91
2
76
56
87
56
82
64
56
54
66
65
63
64
54
122-2
122-6
128
2
122-1
122-3
122-4
122-5
122
129
-50-
G0803(Mfd. Since 09/15)
Page 53
Main Parts List
REF PART #DESCRIPTIONREF PART #DESCRIPTION
1P0803001 KNOB M8-1.25 X 25, DIA 50, 5-LOBE45P0803045 WHEEL BRUSH
2P0803002 FLAT WASHER 8MM46P0803046 CARRIAGE BOLT M8-1.25 X 65
3P0803003 COMPRESSION SPRING 2.5 X 14 X 6447P0803047 RUBBER FOOT
4P0803004 CARRIAGE BOLT M8-1.25 X 8048P0803048 TIMING BELT 130L036
5P0803005 WHEEL ADJUSTMENT BRACKET49P0803049 DUST PORT 2"
6P0803006 CAP SCREW M5-.8 X 850P0803050 PHLP HD SCR M5-.8 X 8
7P0803007 QUICK-RELEASE PIVOT SHAFT 8 X 9052P0803052 DOOR LOCK CAM KNOB
8P0803008 EXT RETAINING RING 8MM SELF-LOCKING54P0803054 BEARING RETAINER SCREW M5-.8 X 15
9P0803009 HEX NUT M10-1.555P0803055 BALL BEARING 606ZZ
10P0803010 LOCK WASHER 10MM56P0803056 FLAT WASHER 5MM
11P0803011 WHEEL MOUNT PLATE57P0803057 LOWER GUIDE ROD
12P0803012 WHEEL SHAFT (UPPER)58P0803058 CAP SCREW M5-.8 X 14
13P0803013 BALL BEARING 6000ZZ59P0803059 BALL BEARING 605ZZ
14P0803014 WHEEL 9"61P0803061 LOWER GUIDE
15P0803015 INT RETAINING RING 26MM62P0803062 SQUARE NUT M5-.8
16P0803016 EXT RETAINING RING 10MM63P0803063 LOWER GUIDE BLOCK
17P0803017 TIRE 9"64P0803064 CAP SCREW M5-.8 X 12
18P0803018 WHEEL COVER (UPPER)65P0803065 FLAT WASHER 6MM
19P0803019 BLADE 62" X 3/8" X 0.025" 10 TPI RAKER66P0803066 CAP SCREW M6-1 X 10
20P0803020 WHEEL COVER (LOWER)67P0803067 LOWER BLADE COVER
21P0803021 LOCK NUT M6-168P0803068 FLAT WASHER 4MM
22P0803022 BUSHING69P0803069 PHLP HD SCR M4-.7 X 10
23P0803023 CAP SCREW M6-1 X 1670P0803070 STRAIN RELIEF M16-2 TYPE-3
25P0803025 TAP SCREW M5 X 1471P0803071 GUIDE PLATE
26P0803026 WHEEL PULLEY72P0803072 SET SCREW M4-.7 X 6
27P0803027 WHEEL SHAFT (LOWER)73P0803073 PINION
28P0803028 HEX NUT M6-174P0803074 ADJUSTMENT KNOB SEAT
29P0803029 HEX BOLT M6-1 X 1676P0803076 CAP SCREW M5-.8 X 10
30P0803030 LOCK NUT M12-1.7577P0803077 KNOB W/SHAFT 6 X 22, DIA 32, 6-LOBE
31P0803031 LIFTING HANDLE78P0803078 UPPER GUIDE
32P0803032 PHLP HD SCR M6-1 X 1079P0803079 UPPER GUIDE ROD
33P0803033 FRAME82P0803082 CAP SCREW M5-.8 X 16
34P0803034 WIRE CONNECTOR85P0803085 UPPER BLADE COVER ASSEMBLY
35P0803035 SWITCH MOUNTING PLATE86P0803086 SQUARE NUT M8-1.25
36P0803036 PHLP HD SCR M5-.8 X 1087P0803087 UPPER GUIDE BLOCK
37P0803037 PADDLE SWITCH W/KEY GRIZZLY G898891P0803091 KNOB BOLT M8-1.25 X 14, DIA 32, 6-LOBE
38P0803038 ROCKER SWITCH GORBO XCK-017 10(4) A93P0803093 COMPRESSION SPRING 1 X 13 X 18
39P0803039 LOCK WASHER 5MM94P0803094 KNOB BOLT M8-1.25 X 35, DIA 32, 6-LOBE
40P0803040 EXT TOOTH WASHER 5MM96P0803096 RELEASE WHEEL
42P0803042 HEX NUT M8-1.2599P0803099 QUICK-RELEASE MOUNT BRACKET
44P0803044 SPACER100 P0803100 WAVY WASHER 19MM
G0803(Mfd. Since 09/15)
-51-
Page 54
Main Parts List (Continued)
REF PART #DESCRIPTIONREF PART #DESCRIPTION
101P0803101QUICK-RELEASE LEVER HUB130 P0803130 WRENCH 8 X 10MM OPEN-ENDS
102P0803102SET SCREW M5-.8 X 6131 P0803131 HEX WRENCH 6MM
103P0803103QUICK-RELEASE LEVER 8 X 95132 P0803132 PUSH STICK
104P0803104MITER GAUGE ASSEMBLY133 P0803133 STORAGE HOOK M6-1
105P0803105TABLE INSERT135 P0803135 FENCE BODY
106P0803106TABLE137 P0803137 END CAP 25 X 52
108P0803108HEX BOLT M6-1 X 22138 P0803138 SPACER PLATE
109P0803109BEVEL CASTING140 P0803140 FENCE BASE
111P0803111CAP SCREW M8-1.25 X 14141 P0803141 SHAFT 8 X 77
112P0803112GUIDE BUSHING142 P0803142 FENCE HANDLE LOCKING CAM
113P0803113CAP SCREW M6-1 X 12143 P0803143 FENCE HANDLE M6-1 X 10
115P0803115ADJUSTABLE HANDLE M8-1.25 X 25144 P0803144 PHLP HD SCR M5-.8 X 6
116P0803116BEVEL INDICATOR145P0803145 SPRING PLATE
119P0803119GEARED KNOB 12T, 12L X 40D147 P0803147 GUIDE RAIL CAP (LEFT)
120P0803120COMPRESSION SPRING 0.7 X 9.8 X 25148P0803148 GUIDE RAIL
121P0803121SHOULDER SCREW M5-.8 X 10, 8 X 39149 P0803149 FENCE RAIL KNOB M6-1 X 16
122P0803122MOTOR 1/3 HP 120V 1-PH150 P0803150 FENCE RAIL KNOB M6-1 X 24
122-1 P0803122-1 MOTOR FAN COVER151 P0803151 GUIDE RAIL CAP (RIGHT)
122-2 P0803122-2 MOTOR FAN152 P0803152 "D" NUT M6-1
122-3 P0803122-3 CAPACITOR COVER153 P0803153 HEX NUT M4-.7
122-4 P0803122-4 R CAPACITOR 30M 250V 1-1/2 X 2155 P0803155 LED DRIVER HOPESTAR LED-5V700 120V 5.5W
122-5 P0803122-5 BALL BEARING 6201ZZ (REAR)156P0803156 CAP SCREW M4-.7 X 12
122-6 P0803122-6 BALL BEARING 6202ZZ (FRONT)158 P0803158 WORK LAMP ASSEMBLY
123P0803123GASKET159 P0803159 BULB LED 5.5W 2V PUSH-IN
124P0803124MOTOR PULLEY160P0803160 HEX WRENCH 4MM
128P0803128CAP SCREW M8-1.25 X 25161 P0803161 HEX WRENCH 2.5MM
129P0803129POWER CORD 18G 3W 72" 5-15P162 P0803162 MOTOR CORD 18G 3W 12"
-52-
G0803(Mfd. Since 09/15)
Page 55
Labels
grizzly.com
G0803 Machine Labels B
(8/5/15)
G0803
(8/5/15)
• Scale= 1:1 (unless otherwise noted)
• Labels MUST be made of chemical-resistant material
WARNING!
EYE/LUNG INJURY
HAZARD!Always wear safety glasses and a respirator when using this machine.
INJURY/SHOCK
HAZARD!Disconnect power before adjustments, maintenance, or service.
INJURY HAZARD!
Do not open door while machine is connected to power or blade is in motion.
201P0803201GRIZZLY INDUSTRIAL LOGO LABEL207P0803207ELECTRICITY LABEL
202P0803202MODEL NUMBER LABEL208P0803208EYE/LUNG INJURY HAZARD LABEL
203P0803203GRIZZLY GREEN TOUCH-UP PAINT209P0803209MACHINE ID LABEL
204P0803204DO NOT OPEN DOOR LABEL210P0803210GRIZZLY.COM LABEL
205P0803205DISCONNECT POWER LABEL211P0803211READ MANUAL LABEL
206P0803206GRIZZLY BLACK TOUCH-UP PAINT
G0803(Mfd. Since 09/15)
Safety labels help reduce the risk of serious injury caused by machine hazards. If any label comes
off or becomes unreadable, the owner of this machine MUST replace it in the original location
before resuming operations. For replacements, contact (800) 523-4777 or www.grizzly.com.
9" BANDSAW
WARNING!
To reduce risk of serious injury when using this machine:
1. Read and understand owner’s manual before operating.
2. Never touch moving blade—keep hands out of blade path.
3. Always wear approved eye protection and respirator.
4. Only plug power cord into a grounded outlet.
5. Only remove jammed cutoff pieces when blade is stopped.
6. Use push stick or holding jig to cut small or narrow pieces.
7. Disconnect power before changing blades or adjusting saw.
8. Maintain adjustment of blade tension, tracking, & guides.
9. Keep upper guide adjusted to just clear the workpiece.
10. Hold workpiece firmly against table to maintain control.
11. Only run saw with wheel covers closed and all guards in place.
12. Never reach under table while blade is in motion.
13. Secure/remove loose clothing and long hair.
14. DO NOT expose to rain or use in wet locations.
15. Prevent unauthorized use by children or untrained users;
restrict access or disable machine when unattended.
202
WARNING!
To reduce risk of death
or serious injury, read
manual BEFORE using
machine.
To get a new manual,
call (800) 523-4777 or
go to www.grizzly.com.
211
210
203
204
INJURY HAZARD!
Do not open door
while machine is
connected to power
or blade is in motion.
INJURY HAZARD!
Do not open door
while machine is
connected to power
or blade is in motion.
204
INJURY/SHOCK
HAZARD!
Disconnect power
before adjustments,
maintenance, or
service.
205
206
-53-
Page 56
-54-
G0803(Mfd. Since 09/15)
Page 57
WARRANTY CARD
Name _____________________________________________________________________________
Street _____________________________________________________________________________
City _______________________ State _________________________ Zip _____________________
Model # ____________________ Order # _______________________ Serial # __________________
The following information is given on a voluntary basis. It will be used for marketing purposes to help us develop
better products and services. Of course, all information is strictly confidential.
1. How did you learn about us?
____ Advertisement ____ Friend ____ Catalog
____ Card Deck ____ Website ____ Other:
2. Which of the following magazines do you subscribe to?
____ Cabinetmaker & FDM
____ Family Handyman
____ Hand Loader
____ Handy
____ Home Shop Machinist
____ Journal of Light Cont.
____ Live Steam
____ Model Airplane News
____ Old House Journal
____ Popular Mechanics
3. What is your annual household income?
____ $20,000-$29,000 ____ $30,000-$39,000 ____ $40,000-$49,000
____ $50,000-$59,000 ____ $60,000-$69,000 ____ $70,000+
CUT ALONG DOTTED LINE
4. What is your age group?
____ 20-29 ____ 30-39 ____ 40-49
____ 50-59 ____ 60-69 ____ 70+
5. How long have you been a woodworker/metalworker?
____ 0-2 Years ____ 2-8 Years ____ 8-20 Years ____ 20+ Years
6. How many of your machines or tools are Grizzly?
____ 0-2 ____ 3-5 ____ 6-9 ____10+
____ Popular Science
____ Popular Woodworking
____ Precision Shooter
____ Projects in Metal
____ RC Modeler
____ Rie
____ Shop Notes
____ Shotgun News
____ Today’s Homeowner
____ Wood
7. Do you think your machine represents a good value? _____Yes _____No
8. Would you recommend Grizzly Industrial to a friend? _____ Yes _____No
9. Would you allow us to use your name as a reference for Grizzly customers in your area?
Note: We never use names more than 3 times. _____ Yes _____No
GRIZZLY INDUSTRIAL, INC.
P.O. BOX 2069
BELLINGHAM, WA 98227-2069
Send a Grizzly Catalog to a friend:
Name_______________________________
Street_______________________________
City______________State______Zip______
TAPE ALONG EDGES--PLEASE DO NOT STAPLE
Page 59
WARRANTY AND RETURNS
We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, special,
WARRANTY AND RETURNS
Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from
the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse,
negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole written warranty
and any and all warranties that may be implied by law, including any merchantability or fitness, for any particular purpose, are hereby limited to the duration of this written warranty. We do not warrant or represent
that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants.
In no event shall Grizzly’s liability under this warranty exceed the purchase price paid for the product and
any legal actions brought against Grizzly shall be tried in the State of Washington, County of Whatcom.
or consequential damages arising from the use of our products.
To take advantage of this warranty, contact us by mail or phone and give us all the details. We will then
issue you a “Return Number,’’ which must be clearly posted on the outside as well as the inside of the
carton. We will not accept any item back without this number. Proof of purchase must accompany the
merchandise.
The manufacturers reserve the right to change specifications at any time because they constantly strive to
achieve better quality equipment. We make every effort to ensure that our products meet high quality and
durability standards and we hope you never need to use this warranty.
Please feel free to write or call us if you have any questions about the machine or the manual.
Thank you again for your business and continued support. We hope to serve you again soon.
Page 60
Loading...
+ hidden pages
You need points to download manuals.
1 point = 1 manual.
You can buy points or you can get point for every manual you upload.