Grizzly G0793 Owner's Manual

MODEL G0793
HEAVY-DUTY DRILL PRESS
w/AUTO-FEED & L-TABLE
OWNER'S MANUAL
(For models manufactured since 02/15)
COPYRIGHT © MAY, 2015 BY GRIZZLY INDUSTRIAL, INC. REVISED FEBRUARY, 2019 (MN)
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
V1. 0 2 .19
This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators.
Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.
The owner of this machine/tool is solely responsible for its safe use. This responsibility includes but is not limited to proper installation in a safe environment, personnel training and usage authorization, proper inspection and maintenance, manual availability and compre­hension, application of safety devices, cutting/sanding/grinding tool integrity, and the usage of personal protective equipment.
The manufacturer will not be held liable for injury or property damage from negligence, improper training, machine modifications or misuse.
Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
Lead from lead-based paints.
Crystalline silica from bricks, cement and other masonry products.
Arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: Work in a well ventilated area, and work with approved safety equip­ment, such as those dust masks that are specially designed to filter out microscopic particles.
Table of Contents
INTRODUCTION ............................................... 2
Contact Info.................................................... 2
Manual Accuracy ........................................... 2
Identification ................................................... 3
Controls & Components ................................. 4
Machine Data Sheet ...................................... 5
SECTION 1: SAFETY ....................................... 7
Safety Instructions for Machinery .................. 7
Additional Safety for Drill Presses ................. 9
SECTION 2: POWER SUPPLY ...................... 10
SECTION 3: SETUP ....................................... 12
Unpacking .................................................... 12
Needed for Setup ......................................... 12
Inventory ...................................................... 12
Site Considerations ...................................... 14
Lifting & Placing ........................................... 15
Anchoring to Floor ....................................... 15
Arbor/Chuck Assembly ................................ 16
Initial Lubrication .......................................... 16
Power Connection........................................ 17
Test Run ...................................................... 18
Spindle Break-In .......................................... 20
SECTION 4: OPERATIONS ........................... 21
Operation Overview ..................................... 21
Installing/Removing Tooling ......................... 22
Depth Stop ................................................... 23
Positioning Table ......................................... 24
Spindle Speed.............................................. 24
Calculating Spindle Speed for Drilling ......... 26
Drilling Mode ................................................ 27
Auto-Feed .................................................... 28
Tapping Mode .............................................. 29
Coolant System............................................ 29
SECTION 5: ACCESSORIES ......................... 30
SECTION 6: MAINTENANCE ......................... 32
Schedule ...................................................... 32
Cleaning and Protecting .............................. 32
Lubrication ................................................... 33
Adding/Changing Coolant ............................ 36
SECTION 7: SERVICE ................................... 37
Troubleshooting ........................................... 37
Replacing Lamp Bulb ................................... 39
Adjusting Torque Limiter .............................. 39
SECTION 8: WIRING ...................................... 40
Wiring Safety Instructions ............................ 40
Wiring Overview ........................................... 41
Component Location .................................... 41
Electrical Panel Wiring ................................. 42
Electrical Panel Photo .................................. 43
Control Panel Wiring .................................... 44
Control Panel Photo ..................................... 45
Spindle Motor Wiring ................................... 46
Coolant Pump Wiring ................................... 46
SECTION 9: PARTS ....................................... 47
Table Support & Coolant ............................. 47
Gearbox ....................................................... 48
Downfeed Gearbox ...................................... 50
Headstock .................................................... 51
Electrical ...................................................... 53
Labels & Cosmetics ..................................... 54
WARRANTY & RETURNS ............................. 57
INTRODUCTION
We are proud to provide a high-quality owner’s manual with your new machine!
We
instruc­tions, specifications, drawings, and photographs in this manual. Sometimes we make mistakes, but our policy of continuous improvement also means that
you receive is
slightly different than shown in the manual
If you find this to be the case, and the difference between the manual and machine leaves you confused or unsure about something
check our
website for an updated version. W
current
manuals and
on our web-
site at
Alternatively, you can call our Technical Support for help. Before calling, make sure you write down the
from the machine ID label (see below). This information is required for us to provide proper tech support, and it helps us determine if updated documenta­tion is available for your machine.
We stand behind our machines! If you have ques­tions or need help, contact us with the information below. Before contacting, make sure you get the
serial number
machine ID label. This will help us help you faster.
We want your feedback on this manual. What did you like about it? Where could it be improved? Please take a few minutes to give us feedback.
Email: manuals@grizzly.com
Contact Info
and manufacture date from the
Grizzly Technical Support
1815 W. Battlefield Springfield, MO 65807 Phone: (570) 546-9663
Email: techsupport@grizzly.com
Grizzly Documentation Manager
P.O. Box 2069
Bellingham, WA 98227-2069
Manual Accuracy
made every effort to be exact with the
sometimes the machine
.
,
e post
manual updates for free
www.grizzly.com.
Manufacture Date and Serial Number
Manufacture Date
Serial Number
-2-
Model G0793 (Mfd. Since 02/15)
Identification
To reduce your risk of serious injury, read this entire manual BEFORE
Become familiar with the names and locations of the controls and features shown below to better understand the instructions in this manual.
C
K
B
D
A
E
I
F
J
H
G
L
M
N
O
A. Master Power Switch B. Lifting Eye Bolt C. Motor D. Speed Control Levers E. Control Panel (see Page 4 for details) F. Chip Guard G. Coolant Pump H. Automatic Drift Knob
Model G0793 (Mfd. Since 02/15)
I. Automatic Downfeed Adjustment Knob J. Coolant Nozzle K. Oil Sight Glass L. Depth Stop Knob M. Coarse Downfeed Handles N. Table Lock Handles O. Table Height Adjustment Crank
using machine.
-3-
Controls & Components
Refer to Figures 1 and the following descriptions to become familiar with the basic controls and compo­nents of this machine. Understanding these items and how they work will help you understand the rest of the manual and stay safe when operating this machine.
H
G
F
E
D
C
B
A
Figure 1. G0793 Headstock Controls and Components.
A. Spindle Stop Button: Stops spindle rotation.
B. Spindle Reverse Button: Reverses direction
of spindle rotation during tapping operations.
C. Spindle Speed/Direction Switch: Selects
high/low range for spindle speed and spindle direction.
D. Automatic Drift: When pushed in, tooling
can be removed by returning spindle to the "up" position.
I
J
K
L
M
N
H. Spindle Speed Levers: Used to select spin-
dle speed within selected speed range.
I. Work Lamp Switch: Turns work light ON or
OFF.
J. Depth Stop Knoba Used to set depth stop.
K. EMERGENCY STOP Button: Immediately
cuts power to motor and control panel when pressed. Remains depressed until button is reset by twisting clockwise.
E. Automatic Downfeed Adjustment Knob:
Selects rate of powered downfeed.
F. Master Power Switch: Enables power flow
to machine.
G. Coolant Pump Switch: Turns pump ON,
sending coolant to nozzle.
-4-
L. Drilling/Tapping Switch: Selects between
drilling and tapping modes.
M. Downfeed Engagement Lever: Engages
powered downfeed when pushed up. When pulled down disengages powered downfeed.
N. Spindle Start Button: Starts spindle rotation
when master power switch is set to the ON position.
Model G0793 (Mfd. Since 02/15)
Machine Data Sheet
MACHINE DATA
SHEET
Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901
MODEL G0793 HEAVY‐DUTY DRILL PRESS WITH AUTO‐
FEED, TAPPING AND L‐TABLE
Product Dimensions:
Weight............................................................................................................................................................ 1026 lbs.
Width (side-to-side) x Depth (front-to-back) x Height..................................................................... 22 x 37 x 89-1/2 in.
Footprint (Length x Width)............................................................................................................................ 29 x 20 in.
Shipping Dimensions:
Type.......................................................................................................................................................... Wood Crate
Content........................................................................................................................................................... Machine
Weight............................................................................................................................................................ 1202 lbs.
Length x Width x Height....................................................................................................................... 90 x 28 x 45 in.
Must Ship Upright.................................................................................................................................................... No
Electrical:
Power Requirement................................................................................................................... 220V, 3-Phase, 60 Hz
Full-Load Current Rating....................................................................................................................................... 6.6A
Minimum Circuit Size.............................................................................................................................................. 15A
Connection Type....................................................................................................................................... Cord & Plug
Power Cord Included............................................................................................................................................... No
Recommended Power Cord............................................................................... "S"-Type, 4-Wire, 14 AWG, 300 VAC
Plug Included........................................................................................................................................................... No
Recommended Plug Type................................................................................................................................... 15-15
Switch Type.................................................................................................... Magnetic Switch w/Overload Protection
Recommended Phase Converter....................................................................................................................... G5844
Motors:
Coolant Pump
Main
Horsepower................................................................................................................................................. 75W
Phase.................................................................................................................................................... 3-Phase
Amps........................................................................................................................................................... 0.2A
Speed................................................................................................................................................ 1725 RPM
Type..................................................................................................................................................... Induction
Power Transfer ............................................................................................................................... Direct Drive
Bearings..................................................................................................... Shielded & Permanently Lubricated
Horsepower................................................................................................................................. 1-1/8 HP/2 HP
Phase.................................................................................................................................................... 3-Phase
Amps........................................................................................................................................................... 6.4A
Speed................................................................................................................................ 875 RPM/1725 RPM
Type........................................................................................................................................... TEFC Induction
Power Transfer ................................................................................................................................. Gear Drive
Bearings..................................................................................................... Shielded & Permanently Lubricated
Model G0793 (Mfd. Since 02/15)
-5-
Main Specifications:
Operation Information
Swing...................................................................................................................................................... 27.5 in.
Spindle Taper............................................................................................................................................ MT#4
Spindle Travel.............................................................................................................................................. 7 in.
Max. Distance From Spindle to Column.............................................................................................. 13-3/4 in.
Max. Distance From Spindle to Table................................................................................................. 30-3/4 in.
Range of Spindle Speeds............................................................................................................. 60-1740 RPM
Drilling Capacity (Mild Steel)......................................................................................................................... 1 in
Tapping Capacity......................................................................................................................................... 1 in.
Power Down Feed Speeds..................................................................................................... 0.10mm, 0.20mm
Spindle Information
Quill Diameter.............................................................................................................................................. 3 in.
Table Information
Table Length.............................................................................................................................................. 22 in.
Table Width....................................................................................................................................... 19-1/16 in.
Vertical Table Travel.................................................................................................................................. 20 in.
Number of T-Slots............................................................................................................................................ 2
T-Slot Size................................................................................................................................................ 5/8 in.
Other Specifications:
Country of Origin ................................................................................................................................................ China
Warranty ........................................................................................................................................................... 1 Year
Approximate Assembly & Setup Time .............................................................................................................. 1 Hour
Serial Number Location ............................................................................................ Machine ID Label on Headstock
ISO 9001 Factory .................................................................................................................................................. Yes
Certified by a Nationally Recognized Testing Laboratory (NRTL) .......................................................................... No
Features:
7" of spindle travel Recycling coolant system 2-speed power downfeed Oil-bath gearhead MT#4 spindle w/quick-removal feature Spindle speeds controlled by gearhead levers Spindle safety shield Halogen work light Power tapping capability L-shaped table w/T-slots for great versatility
-6-
Model G0793 (Mfd. Since 02/15)
SECTION 1: SAFETY
For Your Own Safety, Read Instruction
Manual Before Operating This Machine
The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words intended to convey the level of impor­tance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures. Always use common sense and good judgment.
Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury. It may also be used to alert against unsafe practices.
Alerts the user to useful information about proper operation of the
NOTICE
machine to avoid machine damage.
Safety Instructions for Machinery
OWNER’S MANUAL. Read and understand this
owner’s manual BEFORE using machine.
TRAINED OPERATORS ONLY. Untrained oper­ators have a higher risk of being hurt or killed. Only allow trained/supervised people to use this machine. When machine is not being used, dis­connect power, remove switch keys, or lock-out machine to prevent unauthorized use—especially around children. Make your workshop kid proof!
DANGEROUS ENVIRONMENTS. Do not use machinery in areas that are wet, cluttered, or have poor lighting. Operating machinery in these areas greatly increases the risk of accidents and injury.
MENTAL ALERTNESS REQUIRED. Full mental alertness is required for safe operation of machin­ery. Never operate under the influence of drugs or alcohol, when tired, or when distracted.
ELECTRICAL EQUIPMENT INJURY RISKS. You can be shocked, burned, or killed by touching live electrical components or improperly grounded machinery. To reduce this risk, only allow qualified service personnel to do electrical installation or repair work, and always disconnect power before accessing or exposing electrical equipment.
DISCONNECT POWER FIRST. nect machine from power supply BEFORE mak­ing adjustments, changing tooling, or servicing machine. This prevents an injury risk from unin­tended startup or contact with live electrical com­ponents.
EYE PROTECTION. Always wear ANSI-approved safety glasses or a face shield when operating or observing machinery to reduce the risk of eye injury or blindness from flying particles. Everyday eyeglasses are NOT approved safety glasses.
Always discon-
Model G0793 (Mfd. Since 02/15)
-7-
WEARING PROPER APPAREL. Do not wear clothing, apparel or jewelry that can become entangled in moving parts. Always tie back or cover long hair. Wear non-slip footwear to reduce risk of slipping and losing control or accidentally contacting cutting tool or moving parts.
HAZARDOUS DUST. Dust created by machinery operations may cause cancer, birth defects, or long-term respiratory damage. Be aware of dust hazards associated with each workpiece mate­rial. Always wear a NIOSH-approved respirator to reduce your risk.
HEARING PROTECTION. Always wear hear­ing protection when operating or observing loud machinery. Extended exposure to this noise without hearing protection can cause permanent hearing loss.
REMOVE ADJUSTING TOOLS. Tools left on machinery can become dangerous projectiles upon startup. Never leave chuck keys, wrenches, or any other tools on machine. Always verify removal before starting!
USE CORRECT TOOL FOR THE JOB. Only use this tool for its intended purpose—do not force it or an attachment to do a job for which it was not designed. Never make unapproved modifica­tions—modifying tool or using it differently than intended may result in malfunction or mechanical failure that can lead to personal injury or death!
AWKWARD POSITIONS. Keep proper footing and balance at all times when operating machine. Do not overreach! Avoid awkward hand positions that make workpiece control difficult or increase the risk of accidental injury.
CHILDREN & BYSTANDERS. Keep children and bystanders at a safe distance from the work area. Stop using machine if they become a distraction.
GUARDS & COVERS. Guards and covers reduce accidental contact with moving parts or flying debris. Make sure they are properly installed, undamaged, and working correctly BEFORE operating machine.
FORCING MACHINERY. Do not force machine. It will do the job safer and better at the rate for which it was designed.
NEVER STAND ON MACHINE. Serious injury may occur if machine is tipped or if the cutting tool is unintentionally contacted.
STABLE MACHINE. Unexpected movement dur­ing operation greatly increases risk of injury or loss of control. Before starting, verify machine is stable and mobile base (if used) is locked.
USE RECOMMENDED ACCESSORIES. Consult this owner’s manual or the manufacturer for rec­ommended accessories. Using improper acces­sories will increase the risk of serious injury.
UNATTENDED OPERATION. To reduce the risk of accidental injury, turn machine OFF and ensure all moving parts completely stop before walking away. Never leave machine running while unattended.
MAINTAIN WITH CARE. Follow all maintenance instructions and lubrication schedules to keep machine in good working condition. A machine that is improperly maintained could malfunction, leading to serious personal injury or death.
DAMAGED PARTS. Regularly inspect machine for damaged, loose, or mis-adjusted parts—or any condition that could affect safe operation. Immediately repair/replace BEFORE operating machine. For your own safety, DO NOT operate machine with damaged parts!
MAINTAIN POWER CORDS. When disconnect­ing cord-connected machines from power, grab and pull the plug—NOT the cord. Pulling the cord may damage the wires inside. Do not handle cord/plug with wet hands. Avoid cord damage by keeping it away from heated surfaces, high traffic areas, harsh chemicals, and wet/damp locations.
EXPERIENCING DIFFICULTIES. If at any time you experience difficulties performing the intend­ed operation, stop using the machine! Contact our Technical Support at (570) 546-9663.
-8-
Model G0793 (Mfd. Since 02/15)
Additional Safety for Drill Presses
Serious injury or death can occur from getting clothing, jewelry, or long hair entangled in rotating spindle or bit/cutting tool. Contact with rotating bit/cutting tool can result in severe cuts or amputation of fingers. Flying metal chips can cause blindness or eye injuries. Broken bits/ cutting tools, unsecured workpieces, chuck keys, or other adjustment tools thrown from rotating spindle can strike nearby operator or bystanders with deadly force. To reduce the risk of these hazards, operator and bystanders MUST completely heed hazards and warnings below.
EYE/FACE/HAND PROTECTION. Flying chips
created by drilling can cause eye injuries or blind­ness. Always wear a face shield in addition to safety glasses. Always keep hands and fingers away from drill bit/cutting tool. Avoid awkward hand positions, where a sudden slip could cause hand to move into bit/cutting tool.
AVOIDING ENTANGLEMENT. DO NOT wear loose clothing, gloves, or jewelry. Tie back long hair. Keep all guards in place and secure. Always allow spindle to stop on its own. DO NOT stop spindle using your hand or any other object.
REMOVING ADJUSTMENT TOOLS. Chuck key, wrenches, and other tools left on machine can become deadly projectiles when spindle is started. Remove all loose items or tools used on spindle immediately after use.
CORRECT SPINDLE SPEED. Using wrong spin­dle speed can cause bits/cutting tools to break and strike operator or bystanders. Follow recom­mended speeds and feeds for each size/type of bit/cutting tool and workpiece material.
SECURING BIT/CUTTING TOOL. Firmly secure bit/cutting tool in chuck so it cannot fly out of spindle during operation or startup.
DRILLING PREPARATION. To avoid loss of drilling control or bit breakage, only drill into a flat surface that is approximately perpendicular to bit. Clear table of all objects before starting spindle. Never start spindle with bit pressed against workpiece.
SECURING TABLE AND HEADSTOCK. To avoid loss of control leading to accidental contact with tool/bit, tighten all table and headstock locks before operating drill press.
WORKPIECE CONTROL. An unsecured workpiece may unexpectedly shift, spin out of con­trol, or be thrown if bit/cutting tool "grabs" during operation. Clamp workpiece to table or in table­mounted vise, or brace against column to prevent rotation. NEVER hold workpiece by hand during operation. NEVER start machine with bit/cutting tool touching workpiece; allow spindle to gain full speed before drilling.
INSPECTING BIT/CUTTING TOOL. Damaged bits/cutting tools may break apart during operation and hit operator or bystanders. Dull bits/cutting tools increase cutting resistance and are more likely to grab and spin/throw workpiece. Always inspect bits/cutting tools for sharpness, chips, or cracks before each use. Replace dull, chipped, or cracked bits/cutting tools immediately.
Like all machines there is danger associated with this machine. Accidents are frequently caused by lack of familiarity or failure to pay attention. Use this machine with respect and caution to lessen the possibility of operator injury. If normal safety precautions are overlooked or ignored, serious personal injury may occur.
Model G0793 (Mfd. Since 02/15)
No list of safety guidelines can be complete. Every shop environment is different. Always consider safety first, as it applies to your individual working conditions. Use this and other machinery with caution and respect. Failure to do so could result in serious per­sonal injury, damage to equipment, or poor work results.
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SECTION 2: POWER SUPPLY
Before installing the machine, consider the avail­ability and proximity of the required power supply circuit. If an existing circuit does not meet the requirements for this machine, a new circuit must be installed. To minimize the risk of electrocution, fire, or equipment damage, installation work and electrical wiring must be done by an electrician or qualified service personnel in accordance with all applicable codes and standards.
or equipment damage may occur if machine is not properly grounded and connected to power
The full-load current rating is the amperage a machine draws at 100% of the rated output power. On machines with multiple motors, this is the amperage drawn by the largest motor or sum of all motors and electrical devices that might operate at one time during normal operations.
The full-load current is not the maximum amount of amps that the machine will draw. If the machine is overloaded, it will draw additional amps beyond the full-load rating.
If the machine is overloaded for a sufficient length of time, damage, overheating, or fire may result— especially if connected to an undersized circuit. To reduce the risk of these hazards, avoid over­loading the machine during operation and make sure it is connected to a power supply circuit that meets the specified circuit requirements.
For your own safety and protection of
Note: Circuit requirements in this manual apply to
a dedicated circuit—where only one machine will be running on the circuit at a time. If machine will be connected to a shared circuit where multiple machines may be running at the same time, con­sult an electrician or qualified service personnel to ensure circuit is properly sized for safe operation.
This machine is prewired to operate on a power supply circuit that has a verified ground and meets the following requirements:
A power supply circuit includes all electrical equipment between the breaker box or fuse panel in the building and the machine. The power sup­ply circuit used for this machine must be sized to safely handle the full-load current drawn from the machine for an extended period of time. (If this machine is connected to a circuit protected by fuses, use a time delay fuse marked D.)
Availability
Electrocution, fire, shock,
supply.
Full-Load Current Rating
Circuit Requirements for 220V
Nominal Voltage .........208V, 220V, 230V, 240V
Cycle .......................................................... 60 Hz
Phase .................................................... 3-Phase
Power Supply Circuit ......................... 15 Amps
Plug/Receptacle ............................NEMA 15-15
Cord ........“ S ”-Type, 4-Wire, 14 AWG, 300 VAC
Full-Load Current Rating at 220V .... 6.6 Amps
-10 -
property, consult an electrician if you are unsure about wiring practices or electrical codes in your area.
Model G0793 (Mfd. Since 02/15)
We do not recommend using an extension cord with this machine. cord, only use it if absolutely necessary and only on a temporary basis.
Extension cords cause voltage drop, which can damage electrical components and shorten motor life. Voltage drop increases as the extension cord size gets longer and the gauge size gets smaller (higher gauge numbers indicate smaller sizes).
Any extension cord used with this machine must be in good condition and contain a ground wire and matching plug/receptacle. Additionally, it must meet the following size requirements:
Improper connection of the equipment-grounding wire can result in a risk of electric shock. The wire with green insulation (with or without yellow stripes) is the equipment-grounding wire. If repair or replacement of the power cord or plug is nec­essary, do not connect the equipment-grounding wire to a live (current carrying) terminal.
Check with a qualified electrician or service per­sonnel if you do not understand these grounding requirements, or if you are in doubt about whether the tool is properly grounded. If you ever notice that a cord or plug is damaged or worn, discon­nect it from power, and immediately replace it with a new one.
Serious injury could occur if you connect
process. DO NOT connect to power until
Grounding Instructions
This machine MUST be grounded. In the event of certain malfunctions or breakdowns, grounding reduces the risk of electric shock by providing a path of least resistance for electric current.
The power cord and plug specified under “Circuit Requirements for 220V” has an equipment-grounding wire and a ground­ing prong. The plug must only be inserted into a matching receptacle (outlet) that is properly installed and grounded in accordance with all local codes and ordinances (see figure below).
No adapter should be used with plug. If plug does not fit available receptacle, or if
process. DO NOT connect to power until
on the previous page
GROUNDED
15-15 RECEPTACLE
15-15 PLUG
Current
Carrying
Grounding Pin
Prongs
Serious injury could occur if you connect machine to power before completing setup
instructed later in this manual.
Extension Cords
Figure 2. Typical 15-15 plug and receptacle.
machine to power before completing setup
instructed later in this manual.
machine must be reconnected for use on a different type of circuit, reconnection must be performed by an electrician or qualified service personnel, and it must comply with all local codes and ordinances.
Model G0793 (Mfd. Since 02/15)
If you must use an extension
Minimum Gauge Size ...........................14 AWG
Maximum Length (Shorter is Better).......50 ft.
-11-
SECTION 3: SETUP
This machine was carefully packaged for safe transport. When unpacking, separate all enclosed items from packaging materials and inspect them for shipping damage.
,
please
IMPORTANT:
you are completely satisfied with the machine and have resolved any issues between Grizzly or the shipping agent. You MUST have the original pack-
aging to file a freight claim. It is also extremely helpful if you need to return your machine later.
Keep children and pets away from plastic bags or packing materials shipped with this
The following is a list of items shipped with your machine. Before beginning setup, lay these items out and inventory them.
If any non-proprietary parts are missing (e.g. a nut or a washer), we will gladly replace them; or for the sake of expediency, replacements can be obtained at your local hardware store.
Unpacking
If items are damaged
call us immediately at (570) 546-9663.
Save all packaging materials until
SUFFOCATION HAZARD!
Inventory
Inventory (Figure 3): Qty
A. Drill Chuck B16 3–16mm ............................ 1
B. Drill Chuck Arbor MT#4–B16 ...................... 1
C. Spindle Sleeve MT#4–MT#3 ...................... 1
D. Spindle Sleeve MT#4–MT#2 ...................... 1
E. Bottle for Oil ............................................... 1
F. Drift Key ...................................................... 1
G. Chuck Key .................................................. 1
H. Toolbox (not shown) ................................... 1
machine.
Needed for Setup
The following are needed to complete the setup process, but are not included with your machine.
Description Qty
Additional People ....................................... 1
Safety Glasses ........................ 1 Per Person
Cleaner/Degreaser ..................... As Needed
Disposable Shop Rags ............... As Needed
Forklift ......................................................... 1
Lifting Sling (Rated 1500 lbs. Minimum) ..... 1
Steel Bar Stock 1" x 3' ................................ 1
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A
G
F
Figure 3. Toolbox inventory.
CB
D
E
NOTICE
If you cannot find an item on this list, care­fully check around/inside the machine and packaging materials. Often, these items get lost in packaging materials while unpack­ing or they are pre-installed at the factory.
Model G0793 (Mfd. Since 02/15)
The unpainted surfaces of your machine are coated with a heavy-duty rust preventative that prevents corrosion during shipment and storage. This rust preventative works extremely well, but it will take a little time to clean.
Be patient and do a thorough job cleaning your machine. The time you spend doing this now will give you a better appreciation for the proper care of your machine's unpainted surfaces.
There are many ways to remove this rust preven­tative, but the following steps work well in a wide variety of situations. Always follow the manufac­turer’s instructions with any cleaning product you use and make sure you work in a well-ventilated area to minimize exposure to toxic fumes.
Before cleaning, gather the following:
Disposable rags
Cleaner/degreaser (WD•40 works well)
Safety glasses & disposable gloves
Plastic paint scraper (optional)
Basic steps for removing rust preventative:
1.
2.
3.
4.
Many cleaning solvents
work in a well-ventilated
Cleanup
Gasoline and petroleum products have low flash points and can explode or cause fire if used to clean machinery. Av o id using these products to clean machinery.
Put on safety glasses.
Coat the rust preventative with a liberal
amount of cleaner/degreaser, then let it soak for 5–10 minutes.
Wipe off the surfaces. If your cleaner/degreas-
er is effective, the rust preventative will wipe off easily. If you have a plastic paint scraper, scrape off as much as you can first, then wipe off the rest with the rag.
are toxic if inhaled. Only
area.
NOTICE
Avoid harsh solvents like acetone or brake parts cleaner that may damage painted sur­faces. Always test on a small, inconspicu­ous location first.
T23692—Orange Power Degreaser
A great product for removing the waxy ship­ping grease from the non-painted parts of the machine during clean up.
Repeat Steps 2–3 as necessary until clean,
then coat all unpainted surfaces with a quality metal protectant to prevent rust.
Model G0793 (Mfd. Since 02/15)
-13-
Site Considerations
Weight Load
Refer to the of your machine. Make sure that the surface upon which the machine is placed will bear the weight of the machine, additional equipment that may be installed on the machine, and the heaviest work­piece that will be used. Additionally, consider the weight of the operator and any dynamic loading that may occur when operating the machine.
Space Allocation
Consider the largest size of workpiece that will be processed through this machine and provide enough space around the machine for adequate operator material handling or the installation of auxiliary equipment. With permanent installations, leave enough space around the machine to open or remove doors/covers as required by the main­tenance and service described in this manual.
See below for required space allocation.
Physical Environment
Extreme conditions for this type of machinery are
Place this machine near an existing power source.
other hazards. Make sure to leave enough space
Shadows, glare, or strobe effects that may distract or impede the operator must be eliminated.
Machine Data Sheet for the weight
Children or untrained people may be seriously injured by this machine. Only install in an access restricted location.
The physical environment where the machine is operated is important for safe operation and lon­gevity of machine components. For best results, operate this machine in a dry environment that is free from excessive moisture, hazardous chemi­cals, airborne abrasives, or extreme conditions.
generally those where the ambient temperature range exceeds 41°–104°F; the relative humidity range exceeds 20%–95% (non-condensing); or the environment is subject to vibration, shocks, or bumps.
Electrical Installation
Make sure all power cords are protected from traffic, material handling, moisture, chemicals, or
around machine to disconnect power supply or apply a lockout/tagout device, if required.
Lighting
Lighting around the machine must be adequate enough that operations can be performed safely.
37 "
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Wall
30" minimum for
maintenance
Figure 5. Minimum working clearances.
Model G0793 (Mfd. Since 02/15)
22"
Lifting & Placing
get help from other people
Anchoring machinery to the floor prevents tipping or shifting and reduces vibration that may occur during operation, resulting in a machine that runs slightly quieter and feels more solid.
If the machine will be installed in a commercial or workplace setting, or if it is permanently connect­ed (hardwired) to the power supply, local codes may require that it be anchored to the floor.
If not required by any local codes, fastening the machine to the floor is an optional step. If you choose not to do this with your machine, we rec­ommend placing it on machine mounts, as these provide an easy method for leveling and they have vibration-absorbing pads.
Lag shield anchors with lag screws (see below) are a popular way to anchor machinery to a con­crete floor, because the anchors sit flush with the floor surface, making it easy to unbolt and move the machine later, if needed. However, anytime local codes apply, you MUST follow the anchoring methodology specified by the code.
HEAVY LIFT! Straining or crushing injury may occur from improperly lifting machine or some of its parts. To reduce this risk,
and use a forklift (or other lifting equipment) rated for weight of this machine.
To lift and place drill press:
1. Place shipping crate near final machine
mounting location.
2. Remove top portion of crate from shipping
pallet, secure ends of a properly rated lifting sling around each side of bar placed through lifting holes, and attach it securely to your power lifting equipment (see Figure 6).
Anchoring to Floor
Number of Mounting Holes ............................ 4
Diameter of Mounting Hardware ...................1"
Anchoring to Concrete Floors
Bar In Lifting
Figure 6. Sling around bar in lifting hole.
3. Unbolt machine from pallet.
4. With another person to help to steady
machine, lift it just enough to clear pallet and any floor obstacles, then place it in its final position.
Model G0793 (Mfd. Since 02/15)
Hole
Lag Screw
Flat Washer
Machine Base
Concrete
Figure 7. Popular method for anchoring
machinery to a concrete floor.
Lag Shield Anchor
Drilled Hole
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Arbor/Chuck
An arbor is included for the drill chuck that comes with this machine. The following procedure describes how to install the arbor in the chuck.
After the arbor is installed in the drill chuck, it is very difficult to separate the assembly. If you would like to use a different chuck in the future, we recommend obtaining a new arbor.
IMPORTANT: DO NOT
and arbor assembly
AFTER
the test run.
To join drill chuck and arbor:
1.
clean drill
2.
3.
4.
5. Attempt to separate drill chuck and arbor by hand —if they separate, repeat Steps 3–4.
Assembly
install the drill chuck
into the spindle until
Use acetone or lacquer thinner to chuck and arbor mating surfaces, especially the bore.
Retract chuck jaws completely into chuck.
Insert small end of arbor into chuck.
Hold assembly by the arbor and tap chuck onto a block of wood with medium force, as illustrated below.
Initial Lubrication
GEARBOXES MUST
BE FILLED WITH OIL!
OIL MAY NOT BE
SHIPPED WITH MACHINE!
Refer to Lubrication Section
for Correct Oil Type.
To prevent spillage, this machine was shipped from the factory without any oil or coolant in it. The headstock and gearbox oil reservoirs must be properly filled with oil before the drill press can be operated for the first time. In addition, the coolant pump reservoir must be filled properly before operation. Refer to the Lubrication sec­tion, beginning on Page 33, for details on how to check and add oil or coolant.
Damage caused by running drill press with­out oil in reservoirs is not covered under warranty.
Figure 8. Installing arbor into chuck.
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If pump is running, ball valve is open, and no coolant is flowing from coolant nozzle, this is an indication of inadequate coolant levels in reservoir. Immediately turn pump OFF! Running pump without adequate cool­ant can lead to pump damage, which will not be covered under warranty.
Model G0793 (Mfd. Since 02/15)
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