Grizzly G0784 User guide

MODEL G0784
15" HEAVY-DUTY
FLOOR DRILL PRESS
OWNER'S MANUAL
(For models manufactured since 03/15)
COPYRIGHT © APRIL, 2015 BY GRIZZLY INDUSTRIAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
V1. 0 4 .15
This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators.
Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.
The owner of this machine/tool is solely responsible for its safe use. This responsibility includes but is not limited to proper installation in a safe environment, personnel training and usage authorization, proper inspection and maintenance, manual availability and compre­hension, application of safety devices, cutting/sanding/grinding tool integrity, and the usage of personal protective equipment.
The manufacturer will not be held liable for injury or property damage from negligence, improper training, machine modifications or misuse.
Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
Lead from lead-based paints.
Crystalline silica from bricks, cement and other masonry products.
Arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: Work in a well ventilated area, and work with approved safety equip­ment, such as those dust masks that are specially designed to filter out microscopic particles.
Model G0784 (Mfd. since 03/15)
Table of Contents
INTRODUCTION ............................................... 2
Contact Info.................................................... 2
Manual Accuracy ........................................... 2
Identification ................................................... 3
Controls & Components ................................. 4
Machine Data Sheet ...................................... 5
SECTION 1: SAFETY ....................................... 7
Safety Instructions for Machinery .................. 7
Additional Safety for Drill Presses ................. 9
SECTION 2: POWER SUPPLY ...................... 10
SECTION 3: SETUP ....................................... 12
Unpacking .................................................... 12
Needed for Setup ......................................... 12
Inventory ...................................................... 12
Cleanup ........................................................ 13
Site Considerations ...................................... 14
Lifting & Placing ........................................... 15
Anchoring to Floor ....................................... 15
Joining Drill Chuck & Arbor .......................... 16
Power Connection........................................ 16
Test Run ...................................................... 17
Spindle Break-In .......................................... 18
SECTION 5: ACCESSORIES ......................... 26
SECTION 6: MAINTENANCE ......................... 28
Schedule ...................................................... 28
Cleaning and Protecting .............................. 28
Lubrication ................................................... 29
V-Belts ......................................................... 29
SECTION 7: SERVICE ................................... 30
Troubleshooting ........................................... 30
Tensioning Return Spring ............................ 32
Calibrating Depth Stop ................................. 32
SECTION 8: WIRING ...................................... 33
Wiring Safety Instructions ............................ 33
Electrical Components ................................ 34
Wiring Diagram ............................................ 35
SECTION 9: PARTS ....................................... 36
Main Breakdown .......................................... 36
Base Breakdown .......................................... 39
Accessories .................................................. 41
Labels & Cosmetics ..................................... 42
WARRANTY & RETURNS ............................. 45
SECTION 4: OPERATIONS ........................... 19
Operation Overview ..................................... 19
Calculating Spindle Speed for Drilling ......... 20
Changing Spindle Speed ............................. 21
Using Spindle Downfeed Controls ............... 22
Installing/Removing Tooling ......................... 22
Adjusting Headstock Position ...................... 24
Setting Depth Stop ....................................... 24
Positioning Table ......................................... 25
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Model G0784 (Mfd. since 03/15)

INTRODUCTION

We are proud to provide a high-quality owner’s manual with your new machine!
We
instruc­tions, specifications, drawings, and photographs in this manual. Sometimes we make mistakes, but our policy of continuous improvement also means that
you receive is
slightly different than shown in the manual
If you find this to be the case, and the difference between the manual and machine leaves you confused or unsure about something
check our
website for an updated version. W
current
manuals and
on our web-
site at
Alternatively, you can call our Technical Support for help. Before calling, make sure you write down the
from the machine ID label (see below). This information is required for us to provide proper tech support, and it helps us determine if updated documenta­tion is available for your machine.
We stand behind our machines! If you have ques­tions or need help, contact us with the information below. Before contacting, make sure you get the
serial number
machine ID label. This will help us help you faster.
We want your feedback on this manual. What did you like about it? Where could it be improved? Please take a few minutes to give us feedback.
Email: manuals@grizzly.com

Contact Info

and manufacture date from the
Grizzly Technical Support
1815 W. Battlefield Springfield, MO 65807 Phone: (570) 546-9663
Email: techsupport@grizzly.com
Grizzly Documentation Manager
P.O. Box 2069
Bellingham, WA 98227-2069

Manual Accuracy

made every effort to be exact with the
sometimes the machine
.
,
e post
manual updates for free
www.grizzly.com.
Manufacture Date and Serial Number
Manufacture Date
Serial Number
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Model G0784 (Mfd. since 03/15)

Identification

Become familiar with the names and locations of the controls and features shown below to better understand the instructions in this manual.
N
E
D
C
B
A
F
G
H
M
L
K
O
P
Q
R
J
I
S
T
U
A. Table Tilt Clamp B. Table Lock Handles C. Quill Lock Handle D. Headstock Elevation Crank E. Belt Cover F. Fine Downfeed Handwheel G. Table H. Pivot Lock Handle I. Chuck J. Spindle K. Depth Stop Adjustment Knob
L. Depth Stop Scale M. Spindle Direction Switch N. Drawbar Cap O. Motor P. Motor Locking Lever Q. Coarse Downfeed Lever R. Column S. Rack T. Table Elevation Crank U. Base
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Model G0784 (Mfd. since 03/15)
Controls &
To reduce your risk of serious injury, read this entire manual BEFORE
Components
using machine.
Refer to Figures 1–3 and the following descrip­tions to become familiar with the basic controls of this machine.
F. Coarse Downfeed Levers: Provide coarse
vertical control over spindle when pulled down. Automatically returns spindle to start­ing position when released.
G. Downfeed Selector Knob: Engages/disen-
gages fine downfeed handwheel.
I
Headstock
D
C
B
A
Figure 1. Headstock controls (right).
A. Depth Stop Adjustment Knob: Positions
depth stop height.
B. Depth Scale: Indicates drilling depth and
position of depth stop.
C. Depth Stop: Stops spindle travel at pre-
determined depth.
G
E
F
H
Figure 2. Headstock controls (left).
H. Headstock Elevation Crank: Changes ele-
vation of entire headstock along column.
I. Fine Downfeed Handwheel: When rotated,
provides fine vertical control in either direc­tion of spindle travel.
J. Quill Lock: Locks quill in position.
J
Table
L
K
M
D. Spindle Direction Switch: Turn s spindle ON
and OFF, and controls direction of spindle rotation.
E. Motor Locking Lever: When loosened,
allows adjustment of motor position when changing spindle speeds. When tightened, locks motor in position to maintain belt ten­sion.
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Figure 3. Table controls (from below).
K. Table Lock Handles: Secure table assem-
bly in place along column. Loosen to raise or lower table, or to rotate table assembly around column.
L. Pivot Lock Handle: Allows table to rotate
freely when loosened.
M. Table Elevation Crank: Changes elevation
of table assembly.
Model G0784 (Mfd. since 03/15)

Machine Data Sheet

MACHINE DATA
SHEET
Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901
MODEL G0784 15" HEAVY‐DUTY FLOOR DRILL PRESS
Product Dimensions:
Weight.............................................................................................................................................................. 662 lbs.
Width (side-to-side) x Depth (front-to-back) x Height..................................................................... 23 x 35-1/2 x 67 in.
Footprint (Length x Width)............................................................................................................................ 26 x 18 in.
Shipping Dimensions:
Type.......................................................................................................................................................... Wood Crate
Content........................................................................................................................................................... Machine
Weight.............................................................................................................................................................. 772 lbs.
Length x Width x Height....................................................................................................................... 34 x 30 x 73 in.
Must Ship Upright................................................................................................................................................... Yes
Electrical:
Power Requirement........................................................................................................... 220V, Single-Phase, 60 Hz
Full-Load Current Rating....................................................................................................................................... 8.6A
Minimum Circuit Size.............................................................................................................................................. 15A
Connection Type....................................................................................................................................... Cord & Plug
Power Cord Included.............................................................................................................................................. Yes
Power Cord Length.......................................................................................................................................... 6-1/2 ft.
Power Cord Gauge......................................................................................................................................... 14 AWG
Plug Included........................................................................................................................................................... No
Recommended Plug Type..................................................................................................................................... 6-15
Switch Type........................................................................................................................... Forward/Reverse Switch
Motors:
Main
Type................................................................................................................... TEFC Capicitor-Start Induction
Horsepower................................................................................................................................................ 2 HP
Phase............................................................................................................................................ Single-Phase
Amps........................................................................................................................................................... 8.6A
Speed................................................................................................................................................ 1720 RPM
Power Transfer ............................................................................................................................... V-Belt Drive
Bearings..................................................................................................... Shielded & Permanently Lubricated
Main Specifications:
Operation Information
Type........................................................................................................................................................... Floor
Swing......................................................................................................................................................... 15 in.
Spindle Taper............................................................................................................................................... R-8
Spindle Travel........................................................................................................................................5-1/8 in.
Max. Distance From Spindle to Column................................................................................................ 7-1/2 in.
Max. Distance From Spindle to Table................................................................................................. 28-1/4 in.
Number of Spindle Speeds............................................................................................................................. 12
Range of Spindle Speeds........................................................................................................ 140 – 2436 RPM
Drilling Capacity (Mild Steel)................................................................................................................. 1-1/8 in.
Drill Chuck Type........................................................................................................................................... B16
Drill Chuck Size............................................................................................................................. 1/64 – 1/2 in.
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Model G0784 (Mfd. since 03/15)
Spindle Information
Distance From Spindle to Base........................................................................................................... 45-1/4 in.
Quill Diameter............................................................................................................................ 75mm (2.95 in.)
Table Information
Max. Table Tilt (Left/Right)..................................................................................................................... 60 deg.
Table Swivel Around Center................................................................................................................. 360 deg.
Table Swivel Around Column............................................................................................................... 360 deg.
Max. Movement of Work Table............................................................................................................ 23-1/2 in.
Table Length.............................................................................................................................................. 15 in.
Table Width................................................................................................................................................ 14 in.
Table Thickness.................................................................................................................................... 1-5/8 in.
Vertical Table Travel.................................................................................................... Crank Handle Operation
Number of T-Slots............................................................................................................................................ 2
T-Slot Size................................................................................................................................................ 1/2 in.
T-Slot Centers................................................................................................................................. 10-13/16 in.
Floor-To-Table Height........................................................................................................... 18-1/2 – 41-3/4 in.
Construction
Table.................................................................................................................................................... Cast Iron
Column................................................................................................................................................. Cast Iron
Spindle Housing................................................................................................................................... Cast Iron
Head.................................................................................................................................................... Cast Iron
Base..................................................................................................................................................... Cast Iron
Paint Type/Finish.................................................................................................................................... Enamel
Other Related Information
Base Length........................................................................................................................................ 25-1/2 in.
Base Width.......................................................................................................................................... 17-1/2 in.
Column Diameter................................................................................................................................... 4-1/2 in.
Other Specifications:
Country of Origin ................................................................................................................................................ China
Warranty ........................................................................................................................................................... 1 Year
Serial Number Location ................................................................................................................... ID Label on Head
ISO 9001 Factory .................................................................................................................................................. Yes
Certified by a Nationally Recognized Testing Laboratory (NRTL) .......................................................................... No
Features:
Solid cast-iron construction 12 speeds Two T-slots accommodate 1/2" clamping kit 2 HP motor R-8 spindle taper
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Model G0784 (Mfd. since 03/15)

SECTION 1: SAFETY

For Your Own Safety, Read Instruction
Manual Before Operating This Machine
The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words intended to convey the level of impor­tance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures. Always use common sense and good judgment.
Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury. It may also be used to alert against unsafe practices.
This symbol is used to alert the user to useful information about
NOTICE
proper operation of the machine.

Safety Instructions for Machinery

OWNER’S MANUAL. Read and understand this
owner’s manual BEFORE using machine.
TRAINED OPERATORS ONLY. Untrained oper­ators have a higher risk of being hurt or killed. Only allow trained/supervised people to use this machine. When machine is not being used, dis­connect power, remove switch keys, or lock-out machine to prevent unauthorized use—especially around children. Make your workshop kid proof!
DANGEROUS ENVIRONMENTS. Do not use machinery in areas that are wet, cluttered, or have poor lighting. Operating machinery in these areas greatly increases the risk of accidents and injury.
MENTAL ALERTNESS REQUIRED. Full mental alertness is required for safe operation of machin­ery. Never operate under the influence of drugs or alcohol, when tired, or when distracted.
ELECTRICAL EQUIPMENT INJURY RISKS. You can be shocked, burned, or killed by touching live electrical components or improperly grounded machinery. To reduce this risk, only allow qualified service personnel to do electrical installation or repair work, and always disconnect power before accessing or exposing electrical equipment.
DISCONNECT POWER FIRST. nect machine from power supply BEFORE making adjustments, changing tooling, or servicing machine. This prevents an injury risk from unintended startup or contact with live electrical components.
EYE PROTECTION. Always wear ANSI-approved safety glasses or a face shield when operating or observing machinery to reduce the risk of eye injury or blindness from flying particles. Everyday eyeglasses are NOT approved safety glasses.
Always discon-
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Model G0784 (Mfd. since 03/15)
WEARING PROPER APPAREL. Do not wear clothing, apparel or jewelry that can become entangled in moving parts. Always tie back or cover long hair. Wear non-slip footwear to reduce risk of slipping and losing control or accidentally contacting cutting tool or moving parts.
HAZARDOUS DUST. Dust created by machinery operations may cause cancer, birth defects, or long-term respiratory damage. Be aware of dust hazards associated with each workpiece mate­rial. Always wear a NIOSH-approved respirator to reduce your risk.
HEARING PROTECTION. Always wear hear­ing protection when operating or observing loud machinery. Extended exposure to this noise without hearing protection can cause permanent hearing loss.
REMOVE ADJUSTING TOOLS. Tools left on machinery can become dangerous projectiles upon startup. Never leave chuck keys, wrenches, or any other tools on machine. Always verify removal before starting!
USE CORRECT TOOL FOR THE JOB. Only use this tool for its intended purpose—do not force it or an attachment to do a job for which it was not designed. Never make unapproved modifica­tions—modifying tool or using it differently than intended may result in malfunction or mechanical failure that can lead to personal injury or death!
AWKWARD POSITIONS. Keep proper footing and balance at all times when operating machine. Do not overreach! Avoid awkward hand positions that make workpiece control difficult or increase the risk of accidental injury.
CHILDREN & BYSTANDERS. Keep children and bystanders at a safe distance from the work area. Stop using machine if they become a distraction.
GUARDS & COVERS. Guards and covers reduce accidental contact with moving parts or flying debris. Make sure they are properly installed, undamaged, and working correctly BEFORE operating machine.
FORCING MACHINERY. Do not force machine. It will do the job safer and better at the rate for which it was designed.
NEVER STAND ON MACHINE. Serious injury may occur if machine is tipped or if the cutting tool is unintentionally contacted.
STABLE MACHINE. Unexpected movement dur­ing operation greatly increases risk of injury or loss of control. Before starting, verify machine is stable and mobile base (if used) is locked.
USE RECOMMENDED ACCESSORIES. Consult this owner’s manual or the manufacturer for rec­ommended accessories. Using improper acces­sories will increase the risk of serious injury.
UNATTENDED OPERATION. To reduce the risk of accidental injury, turn machine OFF and ensure all moving parts completely stop before walking away. Never leave machine running while unattended.
MAINTAIN WITH CARE. Follow all maintenance instructions and lubrication schedules to keep machine in good working condition. A machine that is improperly maintained could malfunction, leading to serious personal injury or death.
DAMAGED PARTS. Regularly inspect machine for damaged, loose, or mis-adjusted parts—or any condition that could affect safe operation. Immediately repair/replace BEFORE operating machine. For your own safety, DO NOT operate machine with damaged parts!
MAINTAIN POWER CORDS. When disconnect­ing cord-connected machines from power, grab and pull the plug—NOT the cord. Pulling the cord may damage the wires inside. Do not handle cord/plug with wet hands. Avoid cord damage by keeping it away from heated surfaces, high traffic areas, harsh chemicals, and wet/damp locations.
EXPERIENCING DIFFICULTIES. If at any time you experience difficulties performing the intend­ed operation, stop using the machine! Contact our Technical Support at (570) 546-9663.
-8-
Model G0784 (Mfd. since 03/15)

Additional Safety for Drill Presses

EYE/FACE/HAND PROTECTION. A face shield
used with safety glasses is recommended. Always keep hands and fingers away from the drill bit. Never hold a workpiece by hand while drilling! DO NOT wear gloves when operating the drill.
SECURING BIT. Properly tighten and securely lock the drill bit in the chuck.
CORRECT BIT. Use only round, hex, or triangular shank drill bits.
ADJUSTING KEYS AND WRENCHES. Remove all adjusting keys and wrenches before turning the machine ON.
DRILLING SHEET METAL. Never drill sheet metal unless it is securely clamped to the table.
SURFACE/WORKPIECE PREP. Never turn the drill press ON before clearing the table of all objects (tools, scrap wood, etc.) DO NOT drill material that does not have a flat surface, unless a suitable support is used.
DRILL OPERATION. Never start the drill press with the drill bit pressed against the workpiece. Feed the drill bit evenly into the workpiece. Back the bit out frequently to clear deep holes.
CLEARING CHIPS. Turn the machine OFF and clear chips and scrap pieces with a brush. Disconnect power, remove drill bit, and clean table before leaving the machine.
OPERATING SPEED. Always operate your drill press at speeds that are appropriate for the drill bit size and the material that you are drilling.
MOUNTING WORKPIECES. Use clamps or vises to secure workpiece before drilling. Position work so you avoid drilling into the table.
TABLE LOCK. Make sure the table lock is tight­ened before starting the drill press.
MAINTENANCE/SPEED CHANGES. Never change speeds or do maintenance with the machine connected to power.
DAMAGED TOOLS. Never use drill bits in poor condition. Dull or damaged drill bits are hard to control and may cause serious injury.
Like all machinery there is potential danger when operating this machine. Accidents are frequently caused by lack of familiarity or failure to pay attention. Use this machine with respect and caution to decrease the risk of operator injury. If normal safety pre­cautions are overlooked or ignored, serious personal injury may occur.
EXPERIENCING DIFFICULTIES. If at any time
you are experiencing difficulties performing the intended operation, stop using the machine! Contact our Technical Support at (570) 546-9663.
No list of safety guidelines can be complete. Every shop environment is different. Always consider safety first, as it applies to your individual working conditions. Use this and other machinery with caution and respect. Failure to do so could result in serious per­sonal injury, damage to equipment, or poor work results.
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Model G0784 (Mfd. since 03/15)

SECTION 2: POWER SUPPLY

Before installing the machine, consider the avail­ability and proximity of the required power supply circuit. If an existing circuit does not meet the requirements for this machine, a new circuit must be installed. To minimize the risk of electrocution, fire, or equipment damage, installation work and electrical wiring must be done by an electrician or qualified service personnel in accordance with all applicable codes and standards.
or equipment damage may occur if machine is not properly grounded and connected to power
The full-load current rating is the amperage a machine draws at 100% of the rated output power. On machines with multiple motors, this is the amperage drawn by the largest motor or sum of all motors and electrical devices that might operate at one time during normal operations.
The full-load current is not the maximum amount of amps that the machine will draw. If the machine is overloaded, it will draw additional amps beyond the full-load rating.
If the machine is overloaded for a sufficient length of time, damage, overheating, or fire may result— especially if connected to an undersized circuit. To reduce the risk of these hazards, avoid over­loading the machine during operation and make sure it is connected to a power supply circuit that meets the specified circuit requirements.
For your own safety and protection of
Note: Circuit requirements in this manual apply to
a dedicated circuit—where only one machine will be running on the circuit at a time. If machine will be connected to a shared circuit where multiple machines may be running at the same time, con­sult an electrician or qualified service personnel to ensure circuit is properly sized for safe operation.
This machine is prewired to operate on a power supply circuit that has a verified ground and meets the following requirements:
A power supply circuit includes all electrical equipment between the breaker box or fuse panel in the building and the machine. The power sup­ply circuit used for this machine must be sized to safely handle the full-load current drawn from the machine for an extended period of time. (If this machine is connected to a circuit protected by fuses, use a time delay fuse marked D.)
Availability
Electrocution, fire, shock,
supply.
Full-Load Current Rating
Circuit Requirements for 220V
Nominal Voltage .........208V, 220V, 230V, 240V
Cycle .......................................................... 60 Hz
Phase .................................................... 1-Phase
Power Supply Circuit ......................... 15 Amps
Plug/Receptacle ............................. NEMA 6-15
Full-Load Current Rating .................. 8.6 Amps
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property, consult an electrician if you are unsure about wiring practices or electrical codes in your area.
Model G0784 (Mfd. since 03/15)
We do not recommend using an extension cord with this machine. cord, only use it if absolutely necessary and only on a temporary basis.
Extension cords cause voltage drop, which can damage electrical components and shorten motor life. Voltage drop increases as the extension cord size gets longer and the gauge size gets smaller (higher gauge numbers indicate smaller sizes).
Any extension cord used with this machine must be in good condition and contain a ground wire and matching plug/receptacle. Additionally, it must meet the following size requirements:
Improper connection of the equipment-grounding wire can result in a risk of electric shock. The wire with green insulation (with or without yellow stripes) is the equipment-grounding wire. If repair or replacement of the power cord or plug is nec­essary, do not connect the equipment-grounding wire to a live (current carrying) terminal.
Check with a qualified electrician or service per­sonnel if you do not understand these grounding requirements, or if you are in doubt about whether the tool is properly grounded. If you ever notice that a cord or plug is damaged or worn, discon­nect it from power, and immediately replace it with a new one.
Serious injury could occur if you connect
process. DO NOT connect to power until
Grounding Instructions
This machine MUST be grounded. In the event of certain malfunctions or breakdowns, grounding reduces the risk of electric shock by providing a path of least resistance for electric current.
The power cord and plug specified under “Circuit Requirements for 220V” has an equipment-grounding wire and a ground­ing prong. The plug must only be inserted into a matching receptacle (outlet) that is properly installed and grounded in accordance with all local codes and ordinances (see figure below).
No adapter should be used with plug. If plug does not fit available receptacle, or if
process. DO NOT connect to power until
on the previous page
GROUNDED
6-15 RECEPTACLE
Current Carrying Prongs
6-15 PLUG
Serious injury could occur if you connect machine to power before completing setup
instructed later in this manual.
Grounding Prong
Figure 4. Typical 6-15 plug and receptacle.
machine to power before completing setup
instructed later in this manual.
machine must be reconnected for use on a different type of circuit, reconnection must be performed by an electrician or qualified service personnel, and it must comply with all local codes and ordinances.
Extension Cords
If you must use an extension
Minimum Gauge Size ...........................14 AWG
Maximum Length (Shorter is Better).......50 ft.
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Model G0784 (Mfd. since 03/15)

SECTION 3: SETUP

This machine was carefully packaged for safe transport. When unpacking, separate all enclosed items from packaging materials and inspect them for shipping damage.
,
please
IMPORTANT:
you are completely satisfied with the machine and have resolved any issues between Grizzly or the shipping agent. You MUST have the original pack-
aging to file a freight claim. It is also extremely helpful if you need to return your machine later.
Keep children and pets away from plastic bags or packing materials shipped with this
The following is a list of items shipped with your machine. Before beginning setup, lay these items out and inventory them.
If any non-proprietary parts are missing (e.g. a nut or a washer), we will gladly replace them; or for the sake of expediency, replacements can be obtained at your local hardware store.

Unpacking

If items are damaged
call us immediately at (570) 546-9663.
Save all packaging materials until
SUFFOCATION HAZARD!
machine. Discard immediately.

Needed for Setup

Inventory

Box 1 (Figure 5) Qty
A. Toolbox ....................................................... 1
B. Bottle for Oil ............................................... 1
C. Lug Wrench 20/25mm ................................ 1
D. Open-End Wrench 17/19mm ...................... 1
E. Hex Wrenches 3, 4, 5mm ........................... 3
F. T-bolts M14-2 x 55 ...................................... 2
—Hex Nuts M14-2 ...................................... 2
—Flat Washers 14mm ................................ 2
G. Drift Key ...................................................... 1
H. Spindle Sleeve MT#3–MT#2 ...................... 1
I. Spindle Sleeve R-8–MT#3 ......................... 1
J. Drill Chuck Arbor R8-B16 ........................... 1
K. Drill Chuck B16 1–13mm ............................ 1
L. Chuck Key .................................................. 1
The following are needed to complete the setup process, but are not included with your machine.
Description Qty
Additional People ....................................... 1
Safety Glasses ........................................... 1
Cleaner/Degreaser (Page 13) .... As Needed
Disposable Shop Rags ............... As Needed
Forklift ......................................................... 1
Lifting Sling (Rated 1000 lbs. Minimum)..... 2
If you cannot find an item on this list, care­fully check around/inside the machine and packaging materials. Often, these items get lost in packaging materials while unpack­ing or they are pre-installed at the factory.
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NOTICE
A
J
I
K
L
Figure 5. Toolbox inventory.
B
C
D
E
H
G
F
Model G0784 (Mfd. since 03/15)
The unpainted surfaces of your machine are coated with a heavy-duty rust preventative that prevents corrosion during shipment and storage. This rust preventative works extremely well, but it will take a little time to clean.
Be patient and do a thorough job cleaning your machine. The time you spend doing this now will give you a better appreciation for the proper care of your machine's unpainted surfaces.
There are many ways to remove this rust preven­tative, but the following steps work well in a wide variety of situations. Always follow the manufac­turer’s instructions with any cleaning product you use and make sure you work in a well-ventilated area to minimize exposure to toxic fumes.
Before cleaning, gather the following:
Disposable rags
Cleaner/degreaser (WD•40 works well)
Safety glasses & disposable gloves
Plastic paint scraper (optional)
Basic steps for removing rust preventative:
1.
2.
3.
4.
Many cleaning solvents
work in a well-ventilated
Avoid chlorine-based solvents, such as

Cleanup

Gasoline and petroleum products have low flash points and can explode or cause fire if used to clean machinery. Av o i d using these products to clean machinery.
Put on safety glasses.
Coat the rust preventative with a liberal
amount of cleaner/degreaser, then let it soak for 5–10 minutes.
Wipe off the surfaces. If your cleaner/degreas-
er is effective, the rust preventative will wipe off easily. If you have a plastic paint scraper, scrape off as much as you can first, then wipe off the rest with the rag.
are toxic if inhaled. Only
area.
NOTICE
acetone or brake parts cleaner, that may damage painted surfaces.
T23692—Orange Power Degreaser
A great product for removing the waxy shipping grease from your machine during clean up.
Figure 6. T23692 Orange Power Degreaser.
Repeat Steps 2–3 as necessary until clean,
then coat all unpainted surfaces with a quality metal protectant to prevent rust.
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Model G0784 (Mfd. since 03/15)

Site Considerations

Weight Load
Refer to the of your machine. Make sure that the surface upon which the machine is placed will bear the weight of the machine, additional equipment that may be installed on the machine, and the heaviest work­piece that will be used. Additionally, consider the weight of the operator and any dynamic loading that may occur when operating the machine.
Space Allocation
Consider the largest size of workpiece that will be processed through this machine and provide enough space around the machine for adequate operator material handling or the installation of auxiliary equipment. With permanent installations, leave enough space around the machine to open or remove doors/covers as required by the main­tenance and service described in this manual.
See below for required space allocation.
Physical Environment
Extreme conditions for this type of machinery are
Place this machine near an existing power source.
other hazards. Make sure to leave enough space
Shadows, glare, or strobe effects that may distract or impede the operator must be eliminated.
Machine Data Sheet for the weight
Children or untrained people may be seriously injured by this machine. Only install in an access restricted location.
The physical environment where the machine is operated is important for safe operation and lon­gevity of machine components. For best results, operate this machine in a dry environment that is free from excessive moisture, hazardous chemi­cals, airborne abrasives, or extreme conditions.
generally those where the ambient temperature range exceeds 41°–104°F; the relative humidity range exceeds 20%–95% (non-condensing); or the environment is subject to vibration, shocks, or bumps.
Electrical Installation
Make sure all power cords are protected from traffic, material handling, moisture, chemicals, or
around machine to disconnect power supply or apply a lockout/tagout device, if required.
Lighting
Lighting around the machine must be adequate enough that operations can be performed safely.
35 1⁄2 "
-14-
30" Minimum
for Maintenance
Figure 7. Minimum working clearances.
23"
Model G0784 (Mfd. since 03/15)

Lifting & Placing

get help from other people
Anchoring machinery to the floor prevents tipping or shifting and reduces vibration that may occur during operation, resulting in a machine that runs slightly quieter and feels more solid.
If the machine will be installed in a commercial or workplace setting, or if it is permanently connect­ed (hardwired) to the power supply, local codes may require that it be anchored to the floor.
If not required by any local codes, fastening the machine to the floor is an optional step. If you choose not to do this with your machine, we rec­ommend placing it on machine mounts, as these provide an easy method for leveling and they have vibration-absorbing pads.
Lag shield anchors with lag screws (see below) are a popular way to anchor machinery to a con­crete floor, because the anchors sit flush with the floor surface, making it easy to unbolt and move the machine later, if needed. However, anytime local codes apply, you MUST follow the anchoring methodology specified by the code.

Anchoring to Floor

HEAVY LIFT! Straining or crushing injury may occur from improperly lifting machine or some of its parts. To reduce this risk,
and use a forklift (or other lifting equipment) rated for weight of this machine.
To move and place drill:
1. Place shipping crate near final machine
mounting location.
2. Remove top portion of crate from the shipping pallet, place lifting slings around headstock (see Figure 8), and attach them securely to forklift (or other power lifting equipment).
Number of Mounting Holes ............................ 4
Diameter of Mounting Hardware .................
5
8"
Anchoring to Concrete Floors
Note: Be sure slings are far enough apart to
avoid putting pressure on belt cover; other­wise, it can become damaged from the force of the slings while lifting.
Figure 8. Lifting slings properly wrapped around
headstock and positioned to avoid damage to
belt cover while lifting.
3. Unbolt machine from pallet.
4. With another person to help to steady
machine, lift it just enough to clear pallet and any floor obstacles, then place it in its final position on shop floor.
Lag Screw
Flat Washer
Machine Base
Concrete
Figure 9. Popular method for anchoring
machinery to a concrete floor.
Lag Shield Anchor
Drilled Hole
-15-
Model G0784 (Mfd. since 03/15)
Joining Drill Chuck
An arbor is included for the drill chuck that comes with this machine. The following procedure describes how to install the arbor in the chuck.
After the arbor is installed in the drill chuck, it is very difficult to separate the assembly. If you would like to use a different chuck in the future, we recommend obtaining a new arbor.
Important: DO NOT install the drill chuck and arbor assembly into the spindle until AFTER the test run.
To join drill chuck and arbor:
1.
clean drill
2.
3.
4.
5. Attempt to separate drill chuck and arbor by hand —if they separate, repeat Steps 3–4.
& Arbor
Use acetone or lacquer thinner to chuck and arbor mating surfaces, especially the bore.
Retract chuck jaws completely into chuck.
Insert small end of arbor into chuck.
Hold assembly by the arbor and tap chuck onto a block of wood with medium force, as illustrated below.

Power Connection

Electrocution or fire may occur if machine is ungrounded, incorrectly connected to power, or connected to an under­sized circuit. Use an electri­cian or a qualified service personnel to ensure a safe power connection.
Before the machine can be connected to the power supply, there must be an electrical cir­cuit that meets the Circuit Requirements on Page 10, and the correct plug must be installed according to the instructions and wiring diagrams provided by the plug manufacturer.
If the plug manufacturer did not include instruc­tions, the wiring of a generic NEMA 6-15 plug is illustrated in the Wiring section on Page 35.
To minimize the risk of electrocution, fire, or equip­ment damage, installation work and electrical wir­ing MUST be done by an electrician or qualified service personnel.
Figure 10. Joining drill chuck and arbor.
-16 -
Note About Extension Cords: Using an incor- rectly sized extension cord may decrease the life of electrical components on your machine. Refer to Extension Cords on Page 11 for more infor­mation.
Model G0784 (Mfd. since 03/15)
DO NOT start machine until all preceding setup instructions have been performed. Operating an improperly set up machine
ed results that can lead to serious injury,
Serious injury or death can result from

Test Run

Once assembly is complete, test run the machine to ensure it is properly connected to power and safety components are functioning correctly.
If you find an unusual problem during the test run, immediately stop the machine, disconnect it from power, and fix the problem BEFORE operating the machine again. The
table in the
SERVICE section of this manual can help.
To test run machine:
1. Clear all setup tools away from machine.
2. Connect machine to power supply.
3. Rotate spindle switch to RIGHT position
to turn spindle ON. The motor should run smoothly and without unusual problems or noises.
Troubleshooting
using this machine BEFORE understanding its controls and related safety information. DO NOT operate, or allow others to operate, machine until the information is understood.
may result in malfunction or unexpect-
death, or machine/property damage.
4. Rotate spindle switch to STOP position to
turn spindle OFF. Allow spindle to come to a complete stop.
5. Turn spindle switch to LEFT position to turn spindle ON. The motor should run smoothly and without unusual problems or noises.
6. Rotate spindle switch to STOP position to turn spindle OFF. Allow spindle to come to a complete stop.
-17-
Model G0784 (Mfd. since 03/15)

Spindle Break-In

The spindle break-in procedure distributes lubri­cation
reduce the risk
of early
if there are any "dry" spots or areas where lubrication has settled in the bear­ings. You
efore
placing
for the first time when the machine is new or if it has been sitting idle for longer than 6 months.
Always start the spindle break-in at the lowest speed to minimize wear if there Allow the spindle to run long enough to warm up and distribute the bearing grease, then incremen­tally increase spindle speeds and repeat this pro­cess at each speed until reaching the maximum spindle speed. Following the break-in procedure in this progressive manner helps minimize any potential wear that could occur before lubrication is fully distributed.
To perform spindle break-in:
1. Make sure machine has been properly lubri-
cated. Refer to Lubrication on Page 29.
throughout the bearings to
bearing failure
must complete this procedure b
operational loads on the spindle
are dry spots.
Complete the spindle bearing break-in pro­cedure to prevent rapid wear and tear of spindle components once the drill press is placed into operation.
2. Make sure spindle area is free of obstruc-
tions.
3. Set spindle speed to the lowest RPM. Refer to Speed Changes on Page 21.
4. Run spindle for 5 minutes in each direction at each speed listed below (refer to Speed Changes on Page 21) and in progressive order.
a. 140 RPM b. 413 RPM c. 819 RPM d. 1450 RPM e. 2436 RPM
5. Turn machine OFF.
Congratulations! Spindle break-in is now complete.
DO NOT perform this procedure indepen­dently of the Test Run section. The drill press could be seriously damaged if the controls are set differently than instructed in that section.
-18-
Model G0784 (Mfd. since 03/15)

SECTION 4: OPERATIONS

To reduce your risk of serious injury, read this entire manual BEFORE
Keep hair, clothing, and
ing parts at all times. Entanglement can result in death, amputation, or
The purpose of this overview is to provide the nov­ice machine operator with a basic understanding of how the machine is used during operation, so the
discussed later
in this manual
Due to the generic nature of this overview, it is
not
more about specific operations, manual,
training from experienced machine operators outside of this manual by reading "how-to" books, trade magazines, or websites.
using machine.
To reduce risk of eye or face injury from flying chips, always wear approved safety glasses and a face shield when operating this machine.

Operation Overview

machine controls/components
are easier to understand.
intended to be an instructional guide. To learn
read this entire
seek additional
, and do additional research
To complete a typical operation, the operator does the following:
jewelry away from mov-
severe crushing injuries!
If you are not experienced with this type of machine, WE STRONGLY RECOMMEND that you seek additional training outside of this manual. Read books/magazines or get formal training before beginning any proj­ects. Regardless of the content in this sec­tion, Grizzly Industrial will not be held liable for accidents caused by lack of training.
1. Examines workpiece to make sure it is suit-
able for drilling.
2. Puts on required safety glasses and face shield.
3. Firmly secures workpiece to table using a vise or T-slot clamps.
4. Installs correct cutting tool for operation.
5. Adjusts table to correct height, then locks it in
place.
6. Selects appropriate spindle speed according to V-belt configuration chart located inside belt cover.
7. Connects machine to power, and starts spin­dle rotation in proper direction for cutting tool installed.
8. Begins drilling.
9. When finished, stops spindle rotation and
disconnects machine from power.
-19 -
Model G0784 (Mfd. since 03/15)

Calculating Spindle Speed for Drilling

Using the Drill Bit Speed Chart
The chart shown in Figure 11 is intended as a guide only. Always follow the manufacturer's speed recommendations if provided with your drill bits, cutters, or hole saws. Exceeding the recommended speeds may be dangerous to the operator.
The speeds shown here are intended to get you started. The optimum speed will always depend on various factors, including tool diameter, drilling pressure, material hardness, material quality, and desired finish.
Often, when drilling materials other than wood, some type of lubrication is necessary.
Twist/Brad Point Drill Bits Soft Wood Hard Wood Plastic Brass Aluminum Mild Steel
1/16" – 3/16" 3000 2500 2500 2500 3000 2500 13/64" – 3/8" 2000 1500 2000 1250 2500 1250 25/64" – 5/8" 1500 750 1500 750 1500 600
11/16" – 1" 750 500 1000 400 1000 350
Lubrication Suggestions
Wood ...........................................................None
Plastics ............................................Soapy Water
Brass ...............................Water-Based Lubricant
Aluminum ..................... Paraffin-Based Lubricant
Mild Steel ............................. Oil-Based Lubricant
Larger bits turning at slower speeds tend to grab the workpiece aggressively. This can result in the operator's hand being pulled into the bit or the workpiece being thrown with great force. Always clamp the workpiece to the table to prevent injuries.
pade/Forstner Bits Soft Wood Hard Wood Plastic Brass Aluminum Mild Steel
S
1/4" – 1/2" 2000 1500
9/16" – 1" 1500 1250
1-1/8" – 1-7/8" 1000 750
2–3" 500 350
ole Saws Soft Wood Hard Wood Plastic Brass Aluminum Mild Steel
H 1/2" – 7/8" 500 500 600 600 600 500 1" – 1-7/8" 400 400 500 500 500 400 2" – 2-7/8" 300 300 400 400 400 300 3" – 3-7/8" 200 200 300 300 300 200
4" – 5" 100 100 200 200 200 100
osette Cutters Soft Wood Hard Wood Plastic Brass Aluminum Mild Steel
R
Carbide Insert Type 350 250
One-Piece Type 1800 500
T
enon/Plug Cutters Soft Wood Hard Wood Plastic Brass Aluminum Mild Steel
3/8" – 1/2" 1200 1000
5/8" – 1" 800 600
Figure 11. Drill bit speed chart.
-20-
Model G0784 (Mfd. since 03/15)
Changing Spindle
Speed
The Model G0784 is capable of twelve different spindle speed RPMs. Spindle speed is controlled by the configuration of V-belts and pulleys located inside the belt cover on top of the machine.
3. Open belt cover, then loosen two idler cap screws (see Figure 13) that hold idler pulley in place, so it can move freely.
Tip: Lower headstock for easy access (see
Headstock Position on Page 24).
Tools Needed Qty
Hex Wrench 6mm .............................................. 1
To change spindle speeds:
1. DISCONNECT MACHINE FROM POWER!
2. Loosen motor lock lever shown in Figure 12, pull motor inward to relieve tension on
V-belts, then re-tighten lock lever.
Motor Lock Lever
Figure 12. Location of motor lock lever, used
when changing V-belt positions to select desired
spindle speed.
Idler Cap Screws
Figure 13. Spindle speed pulley system.
4. With center and rear pulleys loose, move
V-belts to corresponding position for desired speed (see chart below).
5. Loosen motor locking lever and allow spring to tighten rear V-belt, then re-tighten motor locking lever.
6. Retighten idler cap screws, then close and latch belt cover.
Spindle Pulley Idler Pulley Motor Pulley
RPM Position RPM Position
140 4-5 819 1-6
219 3-5 1075 2-7
263 4-6 1238 3-8
317 2-5 1450 1-7
413 3-6 1770 2-8
475 4-7 2436 1-8
1
2
3
4
Figure 14. Spindle speed chart.
5
6
7
8
-21-
Model G0784 (Mfd. since 03/15)
Using Spindle
Installing/Removing
Downfeed Controls
This machine has coarse downfeed levers and a fine downfeed handwheel.
To operate the downfeed levers, simply pull for­ward and down on the lever nearest you. The spindle will go down as far as it can until you stop pulling or until it hits the depth stop, then it will automatically return to the top when you release pressure on the handle.
Note: Do not let go of the handle until the spindle returns to the top position or the spindle will slam upward into the quill.
Use the fine downfeed handwheel to control the spindle travel up or down in slow, small amounts. If necessary, you can lock the quill/spindle in a lower position with the quill lock lever (see Figure
15).
Tooling
The Model G0784 includes the following spindle tools (see Figure 16):
A. Drill Chuck w/R-8 Arbor: Use with drill bits.
B. R-8–MT#3 Spindle Adapter Sleeve: Use
with MT#3 tooling with or without a tang. Has a drift key slot for tool removal.
C. MT#3–MT#2 Spindle Adapter Sleeve: Use
with the R-8–MT#3 spindle sleeve for MT#2 tooling. Has a drift key slot for tool removal.
D. Drift Key: Use for tool removal.
To operate fine downfeed handwheel:
1. Tighten dowfeed selector knob, shown
in Figure 15. This transfers control from downfeed levers to fine downfeed handwheel.
Fine Downfeed
Handwheel
Quill Lock
Lever
Figure 15. Fine downfeed controls.
2. Loosen thumb screw on rim surface of
handwheel dial, turn dial until "0" lines up with index line, then retighten thumb screw.
Handwheel
Dial
Dowfeed
Selector Knob
A
B
C
D
Figure 16. Drill chuck and arbors included with
Model G0784.
Cutting tools are sharp and can easily cause laceration injuries. Always protect your hands with leather gloves or shop rags when handling cutting tools.
3. Rotate handwheel to move quill/spindle up
or down. Each complete revolution equals
0.108".
-22-
Model G0784 (Mfd. since 03/15)
Installing Tooling
This machine features a spindle that accepts R-8 collets and arbors. It can also use MT#3 or MT#2 tooling with the included adapter sleeves.
Note: If using a collet, insert tooling into collet
before tightening drawbar. Be sure to protect your hands from sharp tooling with leather gloves or a shop rag.
To install tooling:
1. DISCONNECT MACHINE FROM POWER!
2. Open belt cover.
3. Make sure tapered mating surfaces of tooling
and spindle are clean and free of grease or other contaminants.
4. Insert tooling arbor/collet into spindle hous­ing, then rotate arbor/collet to align keyway with matching pin in spindle opening.
5. Using lug wrench included with machine, rotate top of drawbar clockwise (see Figure
17) until drawbar threads mesh with female threads arbor/collet.
Tip: If necessary, insert included drill chuck
key into chuck to hold chuck in place when loosening drawbar.
6. Continue to tighten drawbar until collet and cutter (or arbor) are snugged firmly in place. Do not over-tighten drawbar and never use power tools to tighten it.
—If drawbar bottoms out in tooling and will
not tighten further before tooling is tight in spindle, tighten drawbar lock nut (see
Figure 17) to secure tooling in spindle.
Removing Tooling
1. DISCONNECT MACHINE FROM POWER!
2. Loosen, but do not remove, drawbar.
Tip: If necessary, insert included drill chuck
key into chuck to hold chuck in place when tightening drawbar.
3. Hold tooling to prevent it from dropping com­pletely out of machine. Tap on top of drawbar with a brass hammer to loosen collet/arbor from spindle, as shown in Figure 18.
Lug Wrench
Drawbar
Drawbar
Lock Nut
Arbor
Figure 17. Threading drawbar into collet/arbor to
install tooling.
Brass Hammer
Drawbar
Arbor
Figure 18. Tapping top of drawbar with drawbar
nut already loosened to remove tooling.
4. Unthread drawbar until it is free from tooling. Remove tooling from spindle when not in use.
-23-
Model G0784 (Mfd. since 03/15)
Adjusting Headstock
Position
The headstock height and rotation can be adjust­ed as needed for various applications. For the best results, fully retract the quill and set the headstock as low as possible to increase quill rigidity and reduce vibration.

Setting Depth Stop

The depth stop is used to limit the range of tooling downward movement or drilling depth. Maximum depth is 5
To set depth stop:
1. DISCONNECT MACHINE FROM POWER!
1
8".
To adjust headstock position:
1. DISCONNECT MACHINE FROM POWER!
2. Using included lug wrench, loosen both head-
stock lock nuts shown in Figure 19.
Headstock
Lock Nuts
Figure 19. Loosening headstock lock nuts in
order to adjust headstock position.
3. Use headstock elevation crank (see Figure
20) to move head up or down as desired. Use
your hands to rotate headstock on column as needed.
2. Install tooling (refer to Page 23), then make sure spindle is drawn all the way up into headstock.
3. Loosen headstock lock nuts (see Figure
19) and lower head until drill bit or cutter is
approximately retighten headstock lock nuts.
4. Rotate knurled knob (Figure 21) until top of indicator is level with desired depth as listed on scale.
Note: The depth stop scale functions as a
general guide only. It is not intended for high­tolerance, precision results. To calibrate the depth stop, see Calibrating Depth Stop on Page 32.
1
8" above workpiece, then
Headstock
Elevation Crank
Figure 20. Location of headstock elevation
crank.
4. Retighten headstock lock nuts.
-24-
Indicator
Knurled
Knob
Figure 21. Depth stop controls.
Model G0784 (Mfd. since 03/15)

Positioning Table

Pivoting Table Around Column
1. Remove any loose objects from table surface.
The table rotates on its axis, moves vertically, piv­ots 360 degrees around the column to accommo­date larger workpieces, and tilts 60° left to right.
Rotating Table on its Axis
1. Remove any loose objects from table surface.
2. Loosen rotation lock handle shown in Figure 22.
Rotation Lock
Handle
Rack
Table Lock
Handles
Table Elevation
Crank
2. Slightly loosen table lock handles (see Figure
22).
3. Pivot table to desired location, making sure to guide rack shown in Figure 22.
4. Retighten lock handles.
Tilting Table
1. Remove all objects from table surface.
2. Loosen three tilt-lock nuts shown in Figure 23.
Tilt-Lock
Nuts
Tilt Angle
Pointer and Scale
Figure 22. Table adjustment controls.
3. Rotate table to desired position, then re-
tighten rotation lock handle.
Raising/Lowering Table
1. Remove any loose objects from table surface.
2. Loosen table lock handles shown in Figure 22.
3. Adjust table height by rotating table elevation
crank (see Figure 22), then re-tighten table lock handles.
Figure 23. Table tilt controls.
3. Tilt table until pointer aligns with desired angle on scale (see Figure 23).
4. Retighten tilt-lock nuts.
-25-
Model G0784 (Mfd. since 03/15)
ACCESSORIES
Installing unapproved accessories may
order online at www.grizzly.com or call 1-800-523-4777

SECTION 5: ACCESSORIES

cause machine to malfunction, resulting in serious personal injury or machine damage. To reduce this risk, only install accessories recommended for this machine by Grizzly.
NOTICE
Refer to our website or latest catalog for additional recommended accessories.
G5753— 6" Cast-Iron Drill Press Vise
If you use a drill press and value your fingers, you need one of these. Made from high-grade cast iron, these hefty horizontal vises offer support and stability, allowing you to keep your hands well away from fast moving bits and cutters. Includes a sturdy lip along both sides of the base, allowing vise to be mounted to nearly any machine table, using common T-slot clamps.
G1075—52-Pc. Clamping Kit
This clamping kit includes 24 studs, 6 step block pairs, 6 T-nuts, 6 flange nuts, 4 coupling nuts, and 6 end hold-downs. The rack is slotted so it can be mounted close to the machine for easy access. Made for
T20501—Face Shield Crown Protector 4" T20502—Face Shield Crown Protector 7" T20503—Face Shield Window T20451—"Kirova" Clear Safety Glasses T20452—"Kirova" Anti-Reflective S. Glasses H0736—Shop Fox H7194—Bifocal Safety Glasses 1.5 H7195—Bifocal Safety Glasses 2.0 H7196—Bifocal Safety Glasses 2.5
1
2 " T-slots.
Figure 25. Clamping Kit.
®
Safety Glasses
Figure 24. 6" Cast-iron drill press vise.
Figure 26. Safety glasses.
-26-
Model G0784 (Mfd. since 03/15)
G3658—Titanium Drill Bits
order online at www.grizzly.com or call 1-800-523-4777
Titanium nitride-coated bits last up to six times as long as uncoated bits. This 115-piece set features
1
29 fractional bits, from
1
64", letter bits from A–Z, and 60 number bits.
of
6" to 1⁄2 " in increments
Housed in rugged steel case.
G1064 —Cross-Sliding Vise
This vise features an exclusive slide bar to prevent the jaws from tilting up or sideways when tighten­ing. Adjustable gibs take up any slack on both top and bottom slides. Use this vise on your drill press for cutting keyways and doing light milling jobs.
Figure 27. 115 piece drill bit set.
T26688—R-8 Quick Change Collet 8-Pc. Set
These collets are hardened and ground for maxi­mum holding power and ultra precision. Threaded
7
16"-20 draw bars, this set has a maximum run-
fro out of 0.001". Set includes collect chuck,
3
8", 1⁄2 ", 5⁄8", 3⁄4", and 1" collets, spanner wrench,
1
4", 5⁄16",
and moulded plastic case.
Figure 29. G1064 Cross-Sliding Vise.
T26685—Moly-D Multi Function Oil-ISO 32 T23964—Armor Plate with Moly-D Grease
Moly-D lubricants are some of the best we've found for maintaining the critical components of machinery because they tend to resist run-off and maintain their lubricity under a variety of condi­tions.
T26934T26685
Figure 30. T26685 Moly-D Oil-ISO 32 and
T23964 Armor Plate with Moly-D Grease
Figure 28. T26688 R-8 Quick Change Collet
8 pc. Set
-27-
Model G0784 (Mfd. since 03/15)

SECTION 6: MAINTENANCE

Cleaning and
Always disconnect power to the machine before performing maintenance. Failure to do this may result in serious person­al injur y.

Schedule

For optimum performance from your machine, follow this maintenance schedule and refer to any specific instructions given in this section.
Daily Check
Make sure drill is disconnected from power when not in use.
Check for loose mounting bolts.
Make sure drill is clean and lubricated.
Check for worn or damaged wires.
Check for any other unsafe condition.
Check belts for tension and wear.
Protecting
Sawdust, wood chips, and metal chips left on the machine will invite oxidation and a gummy residue buildup around the moving parts. Use a brush and shop vacuum to remove chips and debris from the working surfaces of the mill. Never blow off the mill with compressed air, as this will force metal chips deep into the mechanisms and may cause injury to yourself or bystanders.
Remove any rust build-up from unpainted cast iron surfaces of your mill and treat them with a non-staining lubricant after cleaning.
Keep unpainted cast iron surfaces rust-free with regular applications of products like G96 Gun Treatment, SLIPIT Figure 31 and the Grizzly catalog or website).
®
, or Boeshield® T-9 (see
®
Every 90 Days
Lubricate quill and column racks.
H7388
®
Gun
G96 Treat me n t
Figure 31. Products to clean and protect
unpainted cast iron surfaces.
G2870
Boeshield
®
T-9
G5562
SLIPIT
®
-28-
Model G0784 (Mfd. since 03/15)

Lubrication

V-Belts

For the quill, table, and column, an occasional application of light machine oil is all that is neces­sary. For the quill and column racks, lubricate with NLGI #2 grease every 90 days. Before applying lubricant, clean off any dust or metal chips.
Your goal is to achieve adequate lubrication. Too much lubrication will attract dirt and dust, which could cause various parts of your machine to lose their freedom of movement.
Downfeed Gears
Oil Ty p e ......Model T26685 or ISO 32 Equivalent
Oil Amount ......................................... Fill Oil Cup
Lubrication Frequency ...........8 Hrs. of Operation
Lift the oil cup cap (see Figure 32) to fill the cup with oil. The oil will slowly drain into the downfeed gears over time.
Inspect regularly for tension and wear. Refer to Figure 33 for proper belt tension. Belt deflec­tion should be approximately pressure. Replacement V-belts can be found in the back of this manual in the part breakdowns. Check pulleys to ensure that they are properly aligned when installing V-belts.
To replace the V-belts, refer to Speed Changes on Page 21 to loosen the belts. Remove them from the pulleys, then install new V-belts.
1
4"
Deflection
1
4" under moderate
Pulley
Figure 32. Location of oil cup.
NOTICE
Follow reasonable lubrication practices as outlined in this manual. Failure to do so could lead to premature failure of your machine and will void the warranty.
Pulley
Figure 33. Belt tension.
-29-
Model G0784 (Mfd. since 03/15)

Troubleshooting

SECTION 7: SERVICE

Review the troubleshooting and procedures in this section to fix or adjust your machine if a problem devel­ops. If you need replacement parts or you are unsure of your repair skills, then feel free to call our Technical Support at (570) 546-9663.
Troubleshooting
Motor & Electrical
Symptom Possible Cause Possible Solution
Machine does not start or a breaker trips.
Machine stalls or is underpowered.
Machine has vibration or noisy operation.
1. Plug/receptacle at fault/wired wrong.
2. Incorrect power supply voltage or circuit size.
3. Power supply circuit breaker tripped or fuse blown.
4. Motor wires connected incorrectly.
5. Wiring open/has high resistance.
6. Spindle direction switch at fault.
7. Start capacitor at fault.
8. Centrifugal switch at fault.
9. Motor at fault.
1. Incorrect/dull cutter/bit for task.
2. Feed rate/cutting speed too fast.
3. Belt(s) slipping.
4. Machine undersized for task.
5. Plug/receptacle at fault.
6. Motor overheated.
7. Run capacitor at fault.
8. Pulley slipping on shaft.
9. Centrifugal switch at fault.
10. Motor bearings at fault.
1. Motor or other drive component loose.
2. V-belt(s) worn or loose.
3. Motor fan rubbing on fan cover.
4. Pulley loose.
5. Machine incorrectly mounted to floor.
6. Motor mount loose/broken.
7. Motor bearings at fault.
8. Chuck unbalanced or cutter dull.
9. Centrifugal switch out of adjustment or at fault.
1. Test for good contacts; correct the wiring.
2. Ensure correct power supply voltage and circuit size.
3. Ensure circuit is sized correctly and free of shorts. Reset circuit breaker or replace fuse.
4. Correct motor wiring connections.
5. Check/fix broken, disconnected, or corroded wires.
6. Replace switch.
7. Test/replace.
8. Adjust/replace centrifugal switch if available.
9. Test/repair/replace.
1. Use correct cutter/bit.
2. Decrease feed rate/cutting speed.
3. Ensure belts are oil free, tension/replace belt(s); ensure pulleys are aligned.
4. Perform operation with different machine.
5. Test for good contacts/correct wiring.
6. Clean motor, let cool, and reduce workload.
7. Test/repair/replace.
8. Tighten loose pulley; replace broken/missing parts.
9. Adjust/replace centrifugal switch if available.
10. Test/repair/replace.
1. Inspect/replace damaged bolts/nuts, and retighten with thread locking fluid, if necessary.
2. Inspect/replace belts with a new matched set.
3. Fix/replace fan cover; replace loose/damaged fan.
4. Re-align/replace shaft, pulley set screw, and key.
5. Tighten mounting bolts; relocate/shim machine.
6. Tighten/replace.
7. Test by rotating shaft; rotational grinding/loose shaft requires bearing replacement.
8. Replace chuck; replace/resharpen cutter.
9. Adjust or replace.
-30-
Model G0784 (Mfd. since 03/15)
Drill Press Operations
Symptom Possible Cause Solution
Tool loose/lack of power in spindle.
Workpiece or tool vibrates or chatters during operation.
Headstock is hard to raise.
Bad surface finish. 1. Spindle speed too fast for workpiece
Spindle overheats. 1. Drill operated at high speeds for extended
Spindle does not return to highest position.
Depth stop pro­ducing inaccurate results.
1. Tool incorrectly installed in spindle taper.
2. Debris on tool or spindle taper mating surfaces.
3. Taking too big of a cut.
4. V-belts are loose.
5. Wrong voltage.
1. Table locks not tight.
2. Workpiece not secure.
3. Spindle speed/feed rate is too fast.
4. Spindle or quill extended too far down.
5. Quill lock lever not tight.
1. Headstock lock nuts at fault.
2. Rack and pinion at fault or jammed with grime/debris.
material.
2. Dull or incorrect cutting tool.
3. Wrong rotation direction of cutting tool.
4. Workpiece not secure.
5. Spindle extended too far down during operation.
period.
1. Poorly adjusted return spring.
2. Worn return spring.
1. Depth stop not calibrated. 1. Calibrate depth stop (Page 32).
1. Remove and re-install, as instructed on Page 23.
2. Clean tool and spindle taper.
3. Lessen depth of cut and allow chips to clear.
4. Properly tension V-belts.
5. Correct voltage.
1. Tighten table locks (Page 25).
2. Properly clamp workpiece on table or in vise.
3. Set spindle speed correctly (Page 21) or use slower feed rate.
4. Fully retract spindle and lower headstock. This increases rigidity to decrease vibration.
5. Tighten quill lock lever (Page 22).
1. Loosen/replace lock nuts.
2. Fix/replace broken or loose parts; clean and lubricate rack and pinion.
1. Set spindle speed correctly (Page 21).
2. Sharpen cutting tool or select one that better suits the operation.
3. Check for proper cutting tool rotation.
4. Properly clamp workpiece on table or in vise.
5. Fully retract spindle and lower headstock. This increases rigidity.
1. Allow drill to cool.
1. Increase return spring tension (Page 32).
2. Replace return spring.
-31-
Model G0784 (Mfd. since 03/15)
Tensioning Return
Spring
5. Rotate cover counterclockwise to increase
tension, then push cover back in to engage roll pin with one of the notches, as shown in Figure 35.
The spring tension for automatic quill recoil has been pre-set at the factory. It should not need adjustment under most normal circumstances. If it does need adjustment, the spring housing is located on the left side of the headstock.
If the return spring should come loose from the spring cap and rapidly unwind, laceration or impact inju­ries could occur. Always wear heavy leather gloves and safety glasses when adjusting the return spring tension.
To adjust spring tension:
1. DISCONNECT MACHINE FROM POWER!
2. PUT ON SAFETY GLASSES!
3. Loosen thumb knob shown in Figure 34
2–3 turns (DO NOT completely remove thumb knob).
Notch
Figure 35. Adjusting spring tension by rotating
spring cover to engage next notch with roll pin.
6. Tighten thumb knob.
Calibrating Depth
Stop
The depth stop accuracy may be improved by calibrating the depth stop. Make sure the spindle is retracted all the way into the quill, then follow the steps below.
To calibrate depth stop:
Spring Cover
Thumb Knob
Figure 34. Spring tension components.
4. Wearing gloves, pull spring cover (Figure
35) out enough so notches just clear roll pin.
HOLD SPRING COVER TIGHTLY during this step, or force of spring will cause cover to spin out of your hands.
-32-
Roll Pin
1. Lower depth stop (see Figure 36) until indica- tor plate reaches bottom of its travel.
2. Using a 3mm hex wrench, loosen cap screw shown in Figure 36, and position plate so its upper edge aligns with zero, then re-tighten cap screw.
Indicator
Plate
Figure 36. Calibrating depth stop.
Cap
Screw
Model G0784 (Mfd. Since 03/15)
READ ELECTRICAL SAFETY
ON PAGE 33!
These pages are current at the time of printing. However, in the spirit of improvement, we may make chang­es to the electrical systems of future machines. Compare the manufacture date of your machine to the one
number and manufacture date of your
machine before calling. This information can be found on the main machine label.
machine

SECTION 8: WIRING

stated in this manual, and study this section carefully.
If there are differences between your machine and what is shown in this section, call Technical Support at (570) 546-9663 for assistance BEFORE making any changes to the wiring on your machine. An updated wiring diagram may be available. Note: Please gather the serial

Wiring Safety Instructions

SHOCK HAZARD. Working on wiring that is con-
nected to a power source is extremely dangerous. Touching electrified parts will result in personal injury including but not limited to severe burns, electrocution, or death. Disconnect the power from the machine before servicing electrical com­ponents!
MODIFICATIONS. Modifying the wiring beyond what is shown in the diagram may lead to unpre­dictable results, including serious injury or fire. This includes the installation of unapproved after­market parts.
WIRE CONNECTIONS. All connections must be tight to prevent wires from loosening during machine operation. Double-check all wires dis­connected or connected during any wiring task to ensure tight connections.
CIRCUIT REQUIREMENTS. You MUST follow the requirements at the beginning of this manual when connecting your machine to a power source.
WIRE/COMPONENT DAMAGE. Damaged wires or components increase the risk of serious per­sonal injury, fire, or machine damage. If you notice that any wires or components are damaged while performing a wiring task, replace those wires or components.
MOTOR WIRING. The motor wiring shown in these diagrams is current at the time of printing but may not match your machine. If you find this to be the case, use the wiring diagram inside the motor junction box.
CAPACITORS/INVERTERS. Some capacitors and power inverters store an electrical charge for up to 10 minutes after being disconnected from the power source. To reduce the risk of being shocked, wait at least this long before working on capacitors.
EXPERIENCING DIFFICULTIES. If you are expe­riencing difficulties understanding the information included in this section, contact our Technical Support at (570) 546-9663.
The photos and diagrams included in this section are best viewed in color. You can view these pages in color at www.grizzly.com.
-33-
Model G0784 (Mfd. Since 03/15)
READ ELECTRICAL SAFETY
ON PAGE 33!

Electrical Components

Motor
Junction
Box
Motor
Spindle
Switch
Figure 38. Switch box wiring (right side).
Figure 37. Electrical component wiring overview.
Figure 40. Motor junction box wiring.
Figure 39. Switch box wiring (left side).
-34-
Model G0784 (Mfd. Since 03/15)
READ ELECTRICAL SAFETY
ON PAGE 33!
Ground

Wiring Diagram

220V Motor
6-15 Plug
(As Recommended)
Hot
220
VAC
Hot
G
Ground
Start
Capacitor
150 MFD 250 VAC
U2
V1
V2
U2 V1
Z1
Z2
Z1
W1 U2
U1
V2
V2
Run
Capacitor
20 MFD
450 VAC
U1
PE
U1
Ground
N
V1
PE
PE
V2
U2
U1
L
9
11
L
5
L
7
1
L
N
3
Spindle Switch
Left Side
CanSen
LW5D-16
Right
Side
V2V1 U2
2
4
6
V1
V2
U2
8 12
10
-35-

SECTION 9: PARTS

Main Breakdown

115
34
33
32
31
30
2
110
58
75
114
109
106
59
35
36
107
104
60
62
64
37
113
111
61
112
108
105
65
8
9
8
11
106
63
66
33
34
71
77
98-1
98-2
98-5
72
49
57
93
73
117
50
55
98
49
98-3
98-8
40
54
53
56
48
92
41
52
42
51
98-4
98-9
99
44
47
98-6
97
116
46
98-7
100
77
43
45
22
26
84
68 69
6
12 13
14
15
16
23
90
38
69
68
76
87
86
86
91
1
19
17
18
68
20
95
74
70
69
39
21
3
4
7
5
101
67
64
102
29
28
27
79
78
3
77
103
85
81 77
10
24 25
-36-
Model G0784 (Mfd. since 03/15)
Main Parts List
REF
PART # DESCRIPTION REF PART # DESCRIPTION
1 P0784001 HEAD CASTING 51 P0784051 QUILL WORM SHAFT COVER 2 P0784002 DRAWBAR 7/16-20 X 17-3/4 52 P0784052 CAP SCREW M5-.8 X16 3 P0784003 SPANNER NUT M42-2.5 53 P0784053 FINE DOWNFEED INDEX 4 P0784004 SPINDLE PULLEY 54 P0784054 KNURLED THUMB SCREW M5-.8 X 12 5 P0784005 SPINDLE TAPER SLEEVE 55 P0784055 HANDWHEEL DISHED 100MM 6 P0784006 CAP SCREW M5-.8 X 12 56 P0784056 SET SCREW M6-1 X 12 7 P0784007 OUTER BEARING PLATE 57 P0784057 HANDWHEEL HANDLE M6-1 X 6, 52 L 8 P0784008 BALL BEARING 6009ZZ 58 P0784058 KNOB BOLT M8-1.25 X 12 9 P0784009 SPACER 74MM 59 P0784059 BUSHING 10 P0784010 INT RETAINING RING 75MM 60 P0784060 SPRING COVER 11 P0784011 EXT RETAINING RING 45MM 61 P0784061 FLAT COIL SPRING 12 P0784012 SPANNER NUT M30-1.5 62 P0784062 CAP SCREW M6-1 X 12 13 P0784013 EXT TOOTH WASHER 30MM 63 P0784063 SPRING BASE 14 P0784014 TAPERED ROLLER BEARING 30206 64 P0784064 ROLL PIN 3 X 12 15 P0784015 RUBBER FLANGE 65 P0784065 CAP SCREW M10-1.5 X 12 16 P0784016 QUILL 66 P0784066 SET SCREW M10-1.5 X 12 17 P0784017 TAPERED ROLLER BEARING 30207 67 P0784067 CLAMPING BOLT M16-2 X 178 18 P0784018 BEARING COVER 68 P0784068 FLAT WASHER 16MM 19 P0784019 SPINDLE R-8 69 P0784069 HEX NUT M16-2 20 P0784020 SET SCREW M5-.8 X 6 DOG-PT 70 P0784070 LOCK HANDLE M8-1.25 X 25 21 P0784021 SET SCREW M5-.8 X 6 71 P0784071 COMPRESSION SPRING 22 P0784022 QUILL CLAMP 72 P0784072 BELT TENSION ROD 23 P0784023 CAP SCREW M8-1.25 X 30 73 P0784073 BELT TENSION CAP (RUBBER) 24 P0784024 INT THREADED BOLT M16-2 X 20 74 P0784074 BELT COVER 25 P0784025 KNURLED THUMB SCREW M12-1.75 X 230 75 P0784075 BELT COVER GUARD 26 P0784026 ROLL PIN 3 X 18 76 P0784076 DRAWBAR COVER 27 P0784027 HEX NUT M16-2 THIN 77 P0784077 FLAT WASHER 8MM 28 P0784028 DEPTH GAUGE LEADSCREW 78 P0784078 HEX BOLT M8-1.25 X 20 29 P0784029 DEPTH ROD DOG 79 P0784079 PULLEY IDLER PLATE 30 P0784030 CAP SCREW M4-.7 X 8 81 P0784081 CAP SCREW M8-1.25 X 40 31 P0784031 DEPTH POINTER 84 P0784084 IDLER PULLEY SHAFT 32 P0784032 FRONT COVER 85 P0784085 IDLER PULLEY 33 P0784033 FLAT WASHER 5MM 86 P0784086 BALL BEARING 6204Z 34 P0784034 CAP SCREW M5-.8 X 12 87 P0784087 INT RETAINING RING 47MM 35 P0784035 QUILL LOCK HANDLE 90 P0784090 V-BELT A33 36 P0784036 OUTER QUILL CLAMP 91 P0784091 V-BELT A39 37 P0784037 INNER QUILL CLAMP 92 P0784092 MOTOR MOUNT 38 P0784038 PINION SHAFT 93 P0784093 HEX BOLT M12-1.75 X 20 39 P0784039 KEY 8 X 8 X 20 95 P0784095 HEX NUT M8-1.25
40 P0784040 QUILL WORM GEAR CASE 97 P0784097 HEX BOLT M8-1.25 X 30 41 P0784041 CAP SCREW M6-1 X 20 98 P0784098 MOTOR 2HP 220V 1-PH 42 P0784042 QUILL WORM GEAR 98-1 P0784098-1 MOTOR FAN COVER 43 P0784043 COMPRESSION SPRING 98-2 P0784098-2 MOTOR FAN 44 P0784044 LEVER BASE 98-3 P0784098-3 R CAPACITOR 20M 450V 1-5/8 X 3-1/4 45 P0784045 KNOB BOLT M10-1.5 X 45 98-4 P0784098-4 S CAPACITOR 150M 250V 1-5/8 X 3 46 P0784046 LEVER M12-1.75 X 145 98-5 P0784098-5 CONTACT PLATE 47 P0784047 TAPERED KNOB M12-1.75 98-6 P0784098-6 CETRIFUGAL SWITCH 48 P0784048 QUILL WORM SHAFT 98-7 P0784098-7 MOTOR JUNCTION BOX 49 P0784049 BALL BEARING 6202ZZ 98-8 P0784098-8 BALL BEARING 6205Z (FRONT) 50 P0784050 SPACER 29MM 98-9 P0784098-9 BALL BEARING 6205Z (REAR)
Model G0784 (Mfd. since 03/15)
-37-
Main Parts List Cont.
REF PART # DESCRI PTIO N REF PART # DESCRI PTIO N
99 P0784099 KEY 8 X 8 X 25 109 P0784109 ELEVATION CRANK HANDLE 80MM L 100 P0784100 MOTOR PULLEY SET 110 P0784110 SHOULDER SCREW M10-1. 5 X 10, 11 X 45 101 P0784101 ELEVATION CRANK BRACKET 111 P0784111 CAP SCREW M6-1 X 20 102 P0784102 WORM SHA FT BUSHI NG 112 P0784112 SWI TCH BOX 103 P0784103 ELEVATION WORM SHAFT 113 P0784113 SWITCH BOX COVER 104 P0784104 ELEVATION GEAR SHAFT 114 P0784114 ROTARY SWI TCH CA NSEN LW5D-16 105 P0784105 HELICAL GEAR 15T 115 P0784115 CAP SCREW M4-. 7 X 6 106 P0784106 EXT RE TAINI NG RI NG 14 MM 116 P0784116 POWER CORD 14G 3W 72" 107 P0784107 ELEVATION CRANK 117 P0784117 OIL CUP 3/8" NPT X 6MM X 17MM ST 108 P0784108 CAP SCREW M10-1.5 X 12
-38-
Model G0784 (Mfd. since 03/15)
Model G0784 (Mfd. since 03/15)

Base Breakdown

212
209
202
207
213
208
210
203
219
221
224
225
218
205
217
222
221
241
220
240
204
242
243
244
247
201
245
248
243
246
249
250
211
214
226
206
215
216
-39-
Model G0784 (Mfd. since 03/15)
Base Parts List
Please Note: We do our best to stock replacement parts whenever possible, but we cannot guarantee that all parts shown here
are available for purchase. Call (800) 523-4777 or visit our online parts store at www.grizzly.com to check for availability.
REF PART # DESCRIPTION REF PART # DESCRIPTION
201 P0784201 BASE CASTING 219 P0784219 LOCKING HANDLE M10-1.5 X 10 202 P0784202 COLUMN 220 P0784220 T-BOLT M12-1.75 X 45 203 P0784203 TABLE BRACKET 221 P0784221 FLAT WASHER 12MM 204 P0784204 TABLE ELEVATION CASTING 222 P0784222 HEX NUT M12-1.75 205 P0784205 WORK TABLE 224 P0784224 TABLE HANDLE BASE M12-1.75 X 95 206 P0784206 COLUMN COLLAR 225 P0784225 TABLE HANDLE M10-1.5 X 6 207 P0784207 COLUMN CAP 226 P0784226 SET SCREW M10-1.5 X 10 208 P0784208 LOCKED GUIDE RING 240 P0784240 TABLE ELEVATION BRACKET 209 P0784209 HEAD RACK 241 P0784241 TABLE ELEVATION WORM SHAFT 210 P0784210 TABLE RACK 242 P0784242 SPACER 211 P0784211 FIXED GUIDE RING 243 P0784243 EXT RETAINING RING 14MM 212 P0784212 SET SCREW M10-1.5 X 8 244 P0784244 HELICAL GEAR 15T 213 P0784213 CAP SCREW M10-1.5 X 40 245 P0784245 WORM GEAR SHAFT 214 P0784214 FLAT WASHER 16MM 246 P0784246 TABLE ELEVATION CRANK 215 P0784215 LOCK WASHER 16MM 247 P0784247 SET SCREW M10-1.5 X 12 216 P0784216 CAP SCREW M16-2 X 50 248 P0784248 CAP SCREW M6-1 X 20 217 P0784217 FLAT WASHER 12MM 249 P0784249 TABLE ELEVATION HANDLE 80MM L 218 P0784218 LOCKING HANDLE BASE M12-1.75 X 135 250 P0784250 SHOULDER SCREW M10-1.5 X 10, 11 X 45
-40-
Model G0784 (Mfd. since 03/15)

Accessories

315
301
316
314
313
312
302
303
304
305
306
307
308
311
309
310
REF PART # DESCRIPTION REF PART # DESCRIPTION
301 P0784301 TOOLBOX, PLASTIC 309 P0784309 FLAT WASHER 14MM 302 P0784302 BOTTLE FOR OIL 310 P0784310 HEX NUT M14-2 303 P0784303 LUG WRENCH 20/25MM 311 P0784311 DRIFT KEY 304 P0784304 WRENCH 17 X 19MM OPEN-ENDS 312 P0784312 SPINDLE SLEEVE MT#3 X MT#2 305 P0784305 HEX WRENCH 5MM 313 P0784313 SPINDLE SLEEVE R-8 X MT#3 306 P0784306 HEX WRENCH 4MM 314 P0784314 DRILL CHUCK ARBOR R8 X B16 307 P0784307 HEX WRENCH 3MM 315 P0784315 DRILL CHUCK B16 1-13MM 308 P0784308 T-BOLT M14-2 X 55 316 P0784316 DRILL CHUCK KEY 8MM STD 11 SD-16MM
-41-
Model G0784 (Mfd. since 03/15)
INJURY/SHOCK
HAZARD!
Disconnect power before adjustments, maintenance, or service.
Always keep this cover closed during operation.
PINCH
HAZARD!
WARNING!
WARNING!
ENTANGLEMENT
HAZARD! Tie back long hair, roll up long sleeves, and remove loose clothing, jewelry, or gloves to prevent getting caught in moving parts.
To reduce risk of death or serious injury, read manual BEFORE using machine.
To get a new manual, call (800) 523-4777 or go to www.grizzly.com.
WARNING!
WARNING!
(12/22/14)
• 1:1 Sizing (Labels are actual size)
• Labels must be made of chemical-resistant material
19 x 17mm
143 x 38mm
143 x 38mm
ENTANGLEMENT
HAZARD! Tie back long hair, roll up long sleeves, and remove loose clothing, jewelry, or gloves to prevent getting caught in moving parts.
To reduce risk of death or serious injury, read manual BEFORE using machine.
To get a new manual, call (800) 523-4777 or go to www.grizzly.com.
WARNING!
WARNING!
143 x 38mm
To reduce the risk of serious injury when using this machine:
1. Read and understand owner’s manual before operating.
2. Always wear approved safety glasses.
3. Only plug power cord into a grounded outlet.
4. Disconnect power before setting up or servicing.
5. Avoid entanglement with spindle—tie back long hair, roll up long sleeves, and DO NOT wear loose clothing, gloves, or jewelry.
6. Properly set up machine before starting.
7. Keep all guards and covers in place during operation.
8. Clamp workpiece to table to prevent rotation.
9. Avoid positioning hands where they could slip into rotating bits.
10. Always remove chuck keys and other tools before starting.
11. Never attempt to slow or stop spindle with hands or tools.
12. Use correct speeds for drilling accessories and workpiece.
13. Do not operate when tired or under influence of drugs or alcohol.
14. Do not expose to rain or use in wet locations.
15. Prevent unauthorized use by children or untrained users;
restrict access or disable machine when unattended.
WARNING!
Mfd. for Grizzly in China
Drilling Capacity: 1-1/8" Weight: 662 lbs.
98 x 87mm
88 x 71mm
grizzly.com
actual size)
• Labels must be made of chemical-resistant material
Specifications
Motor: 2 HP, 220V, 1-Ph, 60 Hz, 8.6A Swing: 15" Spindle-to-Column Distance: 7-1/2" Spindle-to-Table Distance: 28-1/4" Spindle-to-Base Distance: 45-1/4" Spindle Travel: 4-5/8" Spindle Taper: R-8 Number of Spindle Speeds: 12 Spindle Speeds: 140–2436 RPM Drilling Capacity: 1-1/8" Weight: 662 lbs.
G0784 Machine Labels
(12/22/14)
• 1:1 Sizing (Labels are actual size)
• Labels must be made of chemical-resistant material
88 x 71mm

Labels & Cosmetics

401 P0784401 FACE SHIELD & SAFETY GLASSES LABEL 406 P0784406 PINCH COMBINED SAFETY LABEL
402 P0784402 ELECTRICITY LABEL 407 P0784407 PUTTY TOUCH-UP PAINT
403 P0784403 MODEL NUMBER LABEL 408 P0784408 MAIN WARNINGS LABEL
404 P0784404 MACHINE ID LABEL 409 P0784409 GRIZZLY GREEN TOUCH-UP PAINT
405 P0784405 MANUAL COMBINED SAFETY LABEL 410 P0784410 GRIZZLY.COM LABEL
404
Motor: 2 HP, 220V, 1-Ph, 60 Hz, 8.6A Swing: 15" Spindle-to-Column Distance: 7-1/2" Spindle-to-Table Distance: 28-1/4" Spindle-to-Base Distance: 45-1/4" Spindle Travel: 4-5/8" Spindle Taper: R-8 Number of Spindle Speeds: 12 Spindle Speeds: 140–2436 RPM Drilling Capacity: 1-1/8" Weight: 662 lbs.
403
401
MODEL G0784 15"
HEAVY-DUTY
FLOOR DRILL PRESS
Specifications
402
WARNING!
EYE/FACE INJURY
HAZARD! Always wear ANSI-approved safety glasses and face shield when using this machine.
Mfd. for Grizzly in China
405
WARNING!
To reduce risk of death or serious injury, read manual BEFORE using machine.
To get a new manual, call (800) 523-4777 or go to www.grizzly.com.
WARNING!
ENTANGLEMENT
HAZARD! Tie back long hair, roll up long sleeves, and remove loose clothing, jewelry, or gloves to prevent getting caught in moving parts.
406
Date
S/N
WARNING!
PINCH
HAZARD!
Always keep this cover closed during operation.
WARNING!
INJURY/SHOCK
HAZARD!
Disconnect power before adjustments, maintenance, or service.
407
408
To reduce the risk of serious injury when using this machine:
1. Read and understand owner’s manual before operating.
2. Always wear approved safety glasses.
3. Only plug power cord into a grounded outlet.
4. Disconnect power before setting up or servicing.
5. Avoid entanglement with spindle—tie back long hair, roll up
6. Properly set up machine before starting.
7. Keep all guards and covers in place during operation.
8. Clamp workpiece to table to prevent rotation.
9. Avoid positioning hands where they could slip into rotating
10. Always remove chuck keys and other tools before starting.
11. Never attempt to slow or stop spindle with hands or tools.
12. Use correct speeds for drilling accessories and workpiece.
13. Do not operate when tired or under influence of drugs or
14. Do not expose to rain or use in wet locations.
15. Prevent unauthorized use by children or untrained users; restrict access or disable machine when unattended.
WARNING!
long sleeves, and DO NOT wear loose clothing, gloves, or jewelry.
bits.
alcohol.
410
409
REF PART # DESCRIPTION REF PART # DESCRIPTION
-42-
Safety labels help reduce the risk of serious injury caused by machine hazards. If any label comes off or becomes unreadable, the owner of this machine MUST replace it in the original location before resuming operations. For replacements, contact (800) 523-4777 or www.grizzly.com.
WARRANTY CARD
Name _____________________________________________________________________________
Street _____________________________________________________________________________
City _______________________ State _________________________ Zip _____________________
Phone # ____________________ Email _________________________________________________
Model # ____________________ Order # _______________________ Serial # __________________
The following information is given on a voluntary basis. It will be used for marketing purposes to help us develop better products and services. Of course, all information is strictly confidential.
1. How did you learn about us? ____ Advertisement ____ Friend ____ Catalog ____ Card Deck ____ Website ____ Other:
2. Which of the following magazines do you subscribe to?
____ Cabinetmaker & FDM ____ Family Handyman ____ Hand Loader ____ Handy ____ Home Shop Machinist ____ Journal of Light Cont. ____ Live Steam ____ Model Airplane News ____ Old House Journal ____ Popular Mechanics
3. What is your annual household income? ____ $20,000-$29,000 ____ $30,000-$39,000 ____ $40,000-$49,000 ____ $50,000-$59,000 ____ $60,000-$69,000 ____ $70,000+
CUT ALONG DOTTED LINE
4. What is your age group? ____ 20-29 ____30-39 ____ 40-49 ____ 50-59 ____60-69 ____ 70+
5. How long have you been a woodworker/metalworker? ____ 0-2 Years ____ 2-8 Years ____ 8-20 Years ____20+ Years
6. How many of your machines or tools are Grizzly? ____ 0-2 ____ 3-5 ____ 6-9 ____ 10+
____ Popular Science ____ Popular Woodworking ____ Precision Shooter ____ Projects in Metal ____ RC Modeler ____ Rie ____ Shop Notes ____ Shotgun News ____ Today’s Homeowner ____ Wood
____ Wooden Boat ____ Woodshop News ____ Woodsmith ____ Woodwork ____ Woodworker West ____ Woodworker’s Journal ____ Other:
7. Do you think your machine represents a good value? _____Yes _____No
8. Would you recommend Grizzly Industrial to a friend? _____Yes _____No
9. Would you allow us to use your name as a reference for Grizzly customers in your area? Note: We never use names more than 3 times. _____Yes _____No
10. Comments: _____________________________________________________________________
_________________________________________________________________________________
_________________________________________________________________________________
_________________________________________________________________________________
FOLD ALONG DOTTED LINE
FOLD ALONG DOTTED LINE
Place
Stamp
Here
GRIZZLY INDUSTRIAL, INC. P.O. BOX 2069 BELLINGHAM, WA 98227-2069
Send a Grizzly Catalog to a friend:
Name_______________________________
Street_______________________________
City______________State______Zip______
TAPE ALONG EDGES--PLEASE DO NOT STAPLE

WARRANTY & RETURNS

Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole written warranty and any and all warranties that may be implied by law, including any merchantability or fitness, for any par­ticular purpose, are hereby limited to the duration of this written warranty. We do not warrant or represent that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants. In no event shall Grizzly’s liability under this warranty exceed the purchase price paid for the product and any legal actions brought against Grizzly shall be tried in the State of Washington, County of Whatcom.
We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, special, or consequential damages arising from the use of our products.
To take advantage of this warranty, contact us by mail or phone and give us all the details. We will then issue you a “Return Number,’’ which must be clearly posted on the outside as well as the inside of the carton. We will not accept any item back without this number. Proof of purchase must accompany the merchandise.
The manufacturers reserve the right to change specifications at any time because they constantly strive to achieve better quality equipment. We make every effort to ensure that our products meet high quality and durability standards and we hope you never need to use this warranty.
Please feel free to write or call us if you have any questions about the machine or the manual.
Thank you again for your business and continued support. We hope to serve you again soon.
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