Grizzly G0784 Owner's Manual

MODEL G0784
15" HEAVY-DUTY
FLOOR DRILL PRESS
OWNER'S MANUAL
(For models manufactured since 03/15)
COPYRIGHT © APRIL, 2015 BY GRIZZLY INDUSTRIAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
V1. 0 4 .15
This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators.
Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.
The owner of this machine/tool is solely responsible for its safe use. This responsibility includes but is not limited to proper installation in a safe environment, personnel training and usage authorization, proper inspection and maintenance, manual availability and compre­hension, application of safety devices, cutting/sanding/grinding tool integrity, and the usage of personal protective equipment.
The manufacturer will not be held liable for injury or property damage from negligence, improper training, machine modifications or misuse.
Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
Lead from lead-based paints.
Crystalline silica from bricks, cement and other masonry products.
Arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: Work in a well ventilated area, and work with approved safety equip­ment, such as those dust masks that are specially designed to filter out microscopic particles.
Model G0784 (Mfd. since 03/15)
Table of Contents
INTRODUCTION ............................................... 2
Contact Info.................................................... 2
Manual Accuracy ........................................... 2
Identification ................................................... 3
Controls & Components ................................. 4
Machine Data Sheet ...................................... 5
SECTION 1: SAFETY ....................................... 7
Safety Instructions for Machinery .................. 7
Additional Safety for Drill Presses ................. 9
SECTION 2: POWER SUPPLY ...................... 10
SECTION 3: SETUP ....................................... 12
Unpacking .................................................... 12
Needed for Setup ......................................... 12
Inventory ...................................................... 12
Cleanup ........................................................ 13
Site Considerations ...................................... 14
Lifting & Placing ........................................... 15
Anchoring to Floor ....................................... 15
Joining Drill Chuck & Arbor .......................... 16
Power Connection........................................ 16
Test Run ...................................................... 17
Spindle Break-In .......................................... 18
SECTION 5: ACCESSORIES ......................... 26
SECTION 6: MAINTENANCE ......................... 28
Schedule ...................................................... 28
Cleaning and Protecting .............................. 28
Lubrication ................................................... 29
V-Belts ......................................................... 29
SECTION 7: SERVICE ................................... 30
Troubleshooting ........................................... 30
Tensioning Return Spring ............................ 32
Calibrating Depth Stop ................................. 32
SECTION 8: WIRING ...................................... 33
Wiring Safety Instructions ............................ 33
Electrical Components ................................ 34
Wiring Diagram ............................................ 35
SECTION 9: PARTS ....................................... 36
Main Breakdown .......................................... 36
Base Breakdown .......................................... 39
Accessories .................................................. 41
Labels & Cosmetics ..................................... 42
WARRANTY & RETURNS ............................. 45
SECTION 4: OPERATIONS ........................... 19
Operation Overview ..................................... 19
Calculating Spindle Speed for Drilling ......... 20
Changing Spindle Speed ............................. 21
Using Spindle Downfeed Controls ............... 22
Installing/Removing Tooling ......................... 22
Adjusting Headstock Position ...................... 24
Setting Depth Stop ....................................... 24
Positioning Table ......................................... 25
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Model G0784 (Mfd. since 03/15)
INTRODUCTION
We are proud to provide a high-quality owner’s manual with your new machine!
We
instruc­tions, specifications, drawings, and photographs in this manual. Sometimes we make mistakes, but our policy of continuous improvement also means that
you receive is
slightly different than shown in the manual
If you find this to be the case, and the difference between the manual and machine leaves you confused or unsure about something
check our
website for an updated version. W
current
manuals and
on our web-
site at
Alternatively, you can call our Technical Support for help. Before calling, make sure you write down the
from the machine ID label (see below). This information is required for us to provide proper tech support, and it helps us determine if updated documenta­tion is available for your machine.
We stand behind our machines! If you have ques­tions or need help, contact us with the information below. Before contacting, make sure you get the
serial number
machine ID label. This will help us help you faster.
We want your feedback on this manual. What did you like about it? Where could it be improved? Please take a few minutes to give us feedback.
Email: manuals@grizzly.com
Contact Info
and manufacture date from the
Grizzly Technical Support
1815 W. Battlefield Springfield, MO 65807 Phone: (570) 546-9663
Email: techsupport@grizzly.com
Grizzly Documentation Manager
P.O. Box 2069
Bellingham, WA 98227-2069
Manual Accuracy
made every effort to be exact with the
sometimes the machine
.
,
e post
manual updates for free
www.grizzly.com.
Manufacture Date and Serial Number
Manufacture Date
Serial Number
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Model G0784 (Mfd. since 03/15)
Identification
Become familiar with the names and locations of the controls and features shown below to better understand the instructions in this manual.
N
E
D
C
B
A
F
G
H
M
L
K
O
P
Q
R
J
I
S
T
U
A. Table Tilt Clamp B. Table Lock Handles C. Quill Lock Handle D. Headstock Elevation Crank E. Belt Cover F. Fine Downfeed Handwheel G. Table H. Pivot Lock Handle I. Chuck J. Spindle K. Depth Stop Adjustment Knob
L. Depth Stop Scale M. Spindle Direction Switch N. Drawbar Cap O. Motor P. Motor Locking Lever Q. Coarse Downfeed Lever R. Column S. Rack T. Table Elevation Crank U. Base
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Model G0784 (Mfd. since 03/15)
Controls &
To reduce your risk of serious injury, read this entire manual BEFORE
Components
using machine.
Refer to Figures 1–3 and the following descrip­tions to become familiar with the basic controls of this machine.
F. Coarse Downfeed Levers: Provide coarse
vertical control over spindle when pulled down. Automatically returns spindle to start­ing position when released.
G. Downfeed Selector Knob: Engages/disen-
gages fine downfeed handwheel.
I
Headstock
D
C
B
A
Figure 1. Headstock controls (right).
A. Depth Stop Adjustment Knob: Positions
depth stop height.
B. Depth Scale: Indicates drilling depth and
position of depth stop.
C. Depth Stop: Stops spindle travel at pre-
determined depth.
G
E
F
H
Figure 2. Headstock controls (left).
H. Headstock Elevation Crank: Changes ele-
vation of entire headstock along column.
I. Fine Downfeed Handwheel: When rotated,
provides fine vertical control in either direc­tion of spindle travel.
J. Quill Lock: Locks quill in position.
J
Table
L
K
M
D. Spindle Direction Switch: Turn s spindle ON
and OFF, and controls direction of spindle rotation.
E. Motor Locking Lever: When loosened,
allows adjustment of motor position when changing spindle speeds. When tightened, locks motor in position to maintain belt ten­sion.
-4-
Figure 3. Table controls (from below).
K. Table Lock Handles: Secure table assem-
bly in place along column. Loosen to raise or lower table, or to rotate table assembly around column.
L. Pivot Lock Handle: Allows table to rotate
freely when loosened.
M. Table Elevation Crank: Changes elevation
of table assembly.
Model G0784 (Mfd. since 03/15)
Machine Data Sheet
MACHINE DATA
SHEET
Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901
MODEL G0784 15" HEAVY‐DUTY FLOOR DRILL PRESS
Product Dimensions:
Weight.............................................................................................................................................................. 662 lbs.
Width (side-to-side) x Depth (front-to-back) x Height..................................................................... 23 x 35-1/2 x 67 in.
Footprint (Length x Width)............................................................................................................................ 26 x 18 in.
Shipping Dimensions:
Type.......................................................................................................................................................... Wood Crate
Content........................................................................................................................................................... Machine
Weight.............................................................................................................................................................. 772 lbs.
Length x Width x Height....................................................................................................................... 34 x 30 x 73 in.
Must Ship Upright................................................................................................................................................... Yes
Electrical:
Power Requirement........................................................................................................... 220V, Single-Phase, 60 Hz
Full-Load Current Rating....................................................................................................................................... 8.6A
Minimum Circuit Size.............................................................................................................................................. 15A
Connection Type....................................................................................................................................... Cord & Plug
Power Cord Included.............................................................................................................................................. Yes
Power Cord Length.......................................................................................................................................... 6-1/2 ft.
Power Cord Gauge......................................................................................................................................... 14 AWG
Plug Included........................................................................................................................................................... No
Recommended Plug Type..................................................................................................................................... 6-15
Switch Type........................................................................................................................... Forward/Reverse Switch
Motors:
Main
Type................................................................................................................... TEFC Capicitor-Start Induction
Horsepower................................................................................................................................................ 2 HP
Phase............................................................................................................................................ Single-Phase
Amps........................................................................................................................................................... 8.6A
Speed................................................................................................................................................ 1720 RPM
Power Transfer ............................................................................................................................... V-Belt Drive
Bearings..................................................................................................... Shielded & Permanently Lubricated
Main Specifications:
Operation Information
Type........................................................................................................................................................... Floor
Swing......................................................................................................................................................... 15 in.
Spindle Taper............................................................................................................................................... R-8
Spindle Travel........................................................................................................................................5-1/8 in.
Max. Distance From Spindle to Column................................................................................................ 7-1/2 in.
Max. Distance From Spindle to Table................................................................................................. 28-1/4 in.
Number of Spindle Speeds............................................................................................................................. 12
Range of Spindle Speeds........................................................................................................ 140 – 2436 RPM
Drilling Capacity (Mild Steel)................................................................................................................. 1-1/8 in.
Drill Chuck Type........................................................................................................................................... B16
Drill Chuck Size............................................................................................................................. 1/64 – 1/2 in.
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Model G0784 (Mfd. since 03/15)
Spindle Information
Distance From Spindle to Base........................................................................................................... 45-1/4 in.
Quill Diameter............................................................................................................................ 75mm (2.95 in.)
Table Information
Max. Table Tilt (Left/Right)..................................................................................................................... 60 deg.
Table Swivel Around Center................................................................................................................. 360 deg.
Table Swivel Around Column............................................................................................................... 360 deg.
Max. Movement of Work Table............................................................................................................ 23-1/2 in.
Table Length.............................................................................................................................................. 15 in.
Table Width................................................................................................................................................ 14 in.
Table Thickness.................................................................................................................................... 1-5/8 in.
Vertical Table Travel.................................................................................................... Crank Handle Operation
Number of T-Slots............................................................................................................................................ 2
T-Slot Size................................................................................................................................................ 1/2 in.
T-Slot Centers................................................................................................................................. 10-13/16 in.
Floor-To-Table Height........................................................................................................... 18-1/2 – 41-3/4 in.
Construction
Table.................................................................................................................................................... Cast Iron
Column................................................................................................................................................. Cast Iron
Spindle Housing................................................................................................................................... Cast Iron
Head.................................................................................................................................................... Cast Iron
Base..................................................................................................................................................... Cast Iron
Paint Type/Finish.................................................................................................................................... Enamel
Other Related Information
Base Length........................................................................................................................................ 25-1/2 in.
Base Width.......................................................................................................................................... 17-1/2 in.
Column Diameter................................................................................................................................... 4-1/2 in.
Other Specifications:
Country of Origin ................................................................................................................................................ China
Warranty ........................................................................................................................................................... 1 Year
Serial Number Location ................................................................................................................... ID Label on Head
ISO 9001 Factory .................................................................................................................................................. Yes
Certified by a Nationally Recognized Testing Laboratory (NRTL) .......................................................................... No
Features:
Solid cast-iron construction 12 speeds Two T-slots accommodate 1/2" clamping kit 2 HP motor R-8 spindle taper
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Model G0784 (Mfd. since 03/15)
SECTION 1: SAFETY
For Your Own Safety, Read Instruction
Manual Before Operating This Machine
The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words intended to convey the level of impor­tance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures. Always use common sense and good judgment.
Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury. It may also be used to alert against unsafe practices.
This symbol is used to alert the user to useful information about
NOTICE
proper operation of the machine.
Safety Instructions for Machinery
OWNER’S MANUAL. Read and understand this
owner’s manual BEFORE using machine.
TRAINED OPERATORS ONLY. Untrained oper­ators have a higher risk of being hurt or killed. Only allow trained/supervised people to use this machine. When machine is not being used, dis­connect power, remove switch keys, or lock-out machine to prevent unauthorized use—especially around children. Make your workshop kid proof!
DANGEROUS ENVIRONMENTS. Do not use machinery in areas that are wet, cluttered, or have poor lighting. Operating machinery in these areas greatly increases the risk of accidents and injury.
MENTAL ALERTNESS REQUIRED. Full mental alertness is required for safe operation of machin­ery. Never operate under the influence of drugs or alcohol, when tired, or when distracted.
ELECTRICAL EQUIPMENT INJURY RISKS. You can be shocked, burned, or killed by touching live electrical components or improperly grounded machinery. To reduce this risk, only allow qualified service personnel to do electrical installation or repair work, and always disconnect power before accessing or exposing electrical equipment.
DISCONNECT POWER FIRST. nect machine from power supply BEFORE making adjustments, changing tooling, or servicing machine. This prevents an injury risk from unintended startup or contact with live electrical components.
EYE PROTECTION. Always wear ANSI-approved safety glasses or a face shield when operating or observing machinery to reduce the risk of eye injury or blindness from flying particles. Everyday eyeglasses are NOT approved safety glasses.
Always discon-
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Model G0784 (Mfd. since 03/15)
WEARING PROPER APPAREL. Do not wear clothing, apparel or jewelry that can become entangled in moving parts. Always tie back or cover long hair. Wear non-slip footwear to reduce risk of slipping and losing control or accidentally contacting cutting tool or moving parts.
HAZARDOUS DUST. Dust created by machinery operations may cause cancer, birth defects, or long-term respiratory damage. Be aware of dust hazards associated with each workpiece mate­rial. Always wear a NIOSH-approved respirator to reduce your risk.
HEARING PROTECTION. Always wear hear­ing protection when operating or observing loud machinery. Extended exposure to this noise without hearing protection can cause permanent hearing loss.
REMOVE ADJUSTING TOOLS. Tools left on machinery can become dangerous projectiles upon startup. Never leave chuck keys, wrenches, or any other tools on machine. Always verify removal before starting!
USE CORRECT TOOL FOR THE JOB. Only use this tool for its intended purpose—do not force it or an attachment to do a job for which it was not designed. Never make unapproved modifica­tions—modifying tool or using it differently than intended may result in malfunction or mechanical failure that can lead to personal injury or death!
AWKWARD POSITIONS. Keep proper footing and balance at all times when operating machine. Do not overreach! Avoid awkward hand positions that make workpiece control difficult or increase the risk of accidental injury.
CHILDREN & BYSTANDERS. Keep children and bystanders at a safe distance from the work area. Stop using machine if they become a distraction.
GUARDS & COVERS. Guards and covers reduce accidental contact with moving parts or flying debris. Make sure they are properly installed, undamaged, and working correctly BEFORE operating machine.
FORCING MACHINERY. Do not force machine. It will do the job safer and better at the rate for which it was designed.
NEVER STAND ON MACHINE. Serious injury may occur if machine is tipped or if the cutting tool is unintentionally contacted.
STABLE MACHINE. Unexpected movement dur­ing operation greatly increases risk of injury or loss of control. Before starting, verify machine is stable and mobile base (if used) is locked.
USE RECOMMENDED ACCESSORIES. Consult this owner’s manual or the manufacturer for rec­ommended accessories. Using improper acces­sories will increase the risk of serious injury.
UNATTENDED OPERATION. To reduce the risk of accidental injury, turn machine OFF and ensure all moving parts completely stop before walking away. Never leave machine running while unattended.
MAINTAIN WITH CARE. Follow all maintenance instructions and lubrication schedules to keep machine in good working condition. A machine that is improperly maintained could malfunction, leading to serious personal injury or death.
DAMAGED PARTS. Regularly inspect machine for damaged, loose, or mis-adjusted parts—or any condition that could affect safe operation. Immediately repair/replace BEFORE operating machine. For your own safety, DO NOT operate machine with damaged parts!
MAINTAIN POWER CORDS. When disconnect­ing cord-connected machines from power, grab and pull the plug—NOT the cord. Pulling the cord may damage the wires inside. Do not handle cord/plug with wet hands. Avoid cord damage by keeping it away from heated surfaces, high traffic areas, harsh chemicals, and wet/damp locations.
EXPERIENCING DIFFICULTIES. If at any time you experience difficulties performing the intend­ed operation, stop using the machine! Contact our Technical Support at (570) 546-9663.
-8-
Model G0784 (Mfd. since 03/15)
Additional Safety for Drill Presses
EYE/FACE/HAND PROTECTION. A face shield
used with safety glasses is recommended. Always keep hands and fingers away from the drill bit. Never hold a workpiece by hand while drilling! DO NOT wear gloves when operating the drill.
SECURING BIT. Properly tighten and securely lock the drill bit in the chuck.
CORRECT BIT. Use only round, hex, or triangular shank drill bits.
ADJUSTING KEYS AND WRENCHES. Remove all adjusting keys and wrenches before turning the machine ON.
DRILLING SHEET METAL. Never drill sheet metal unless it is securely clamped to the table.
SURFACE/WORKPIECE PREP. Never turn the drill press ON before clearing the table of all objects (tools, scrap wood, etc.) DO NOT drill material that does not have a flat surface, unless a suitable support is used.
DRILL OPERATION. Never start the drill press with the drill bit pressed against the workpiece. Feed the drill bit evenly into the workpiece. Back the bit out frequently to clear deep holes.
CLEARING CHIPS. Turn the machine OFF and clear chips and scrap pieces with a brush. Disconnect power, remove drill bit, and clean table before leaving the machine.
OPERATING SPEED. Always operate your drill press at speeds that are appropriate for the drill bit size and the material that you are drilling.
MOUNTING WORKPIECES. Use clamps or vises to secure workpiece before drilling. Position work so you avoid drilling into the table.
TABLE LOCK. Make sure the table lock is tight­ened before starting the drill press.
MAINTENANCE/SPEED CHANGES. Never change speeds or do maintenance with the machine connected to power.
DAMAGED TOOLS. Never use drill bits in poor condition. Dull or damaged drill bits are hard to control and may cause serious injury.
Like all machinery there is potential danger when operating this machine. Accidents are frequently caused by lack of familiarity or failure to pay attention. Use this machine with respect and caution to decrease the risk of operator injury. If normal safety pre­cautions are overlooked or ignored, serious personal injury may occur.
EXPERIENCING DIFFICULTIES. If at any time
you are experiencing difficulties performing the intended operation, stop using the machine! Contact our Technical Support at (570) 546-9663.
No list of safety guidelines can be complete. Every shop environment is different. Always consider safety first, as it applies to your individual working conditions. Use this and other machinery with caution and respect. Failure to do so could result in serious per­sonal injury, damage to equipment, or poor work results.
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Model G0784 (Mfd. since 03/15)
SECTION 2: POWER SUPPLY
Before installing the machine, consider the avail­ability and proximity of the required power supply circuit. If an existing circuit does not meet the requirements for this machine, a new circuit must be installed. To minimize the risk of electrocution, fire, or equipment damage, installation work and electrical wiring must be done by an electrician or qualified service personnel in accordance with all applicable codes and standards.
or equipment damage may occur if machine is not properly grounded and connected to power
The full-load current rating is the amperage a machine draws at 100% of the rated output power. On machines with multiple motors, this is the amperage drawn by the largest motor or sum of all motors and electrical devices that might operate at one time during normal operations.
The full-load current is not the maximum amount of amps that the machine will draw. If the machine is overloaded, it will draw additional amps beyond the full-load rating.
If the machine is overloaded for a sufficient length of time, damage, overheating, or fire may result— especially if connected to an undersized circuit. To reduce the risk of these hazards, avoid over­loading the machine during operation and make sure it is connected to a power supply circuit that meets the specified circuit requirements.
For your own safety and protection of
Note: Circuit requirements in this manual apply to
a dedicated circuit—where only one machine will be running on the circuit at a time. If machine will be connected to a shared circuit where multiple machines may be running at the same time, con­sult an electrician or qualified service personnel to ensure circuit is properly sized for safe operation.
This machine is prewired to operate on a power supply circuit that has a verified ground and meets the following requirements:
A power supply circuit includes all electrical equipment between the breaker box or fuse panel in the building and the machine. The power sup­ply circuit used for this machine must be sized to safely handle the full-load current drawn from the machine for an extended period of time. (If this machine is connected to a circuit protected by fuses, use a time delay fuse marked D.)
Availability
Electrocution, fire, shock,
supply.
Full-Load Current Rating
Circuit Requirements for 220V
Nominal Voltage .........208V, 220V, 230V, 240V
Cycle .......................................................... 60 Hz
Phase .................................................... 1-Phase
Power Supply Circuit ......................... 15 Amps
Plug/Receptacle ............................. NEMA 6-15
Full-Load Current Rating .................. 8.6 Amps
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property, consult an electrician if you are unsure about wiring practices or electrical codes in your area.
Model G0784 (Mfd. since 03/15)
We do not recommend using an extension cord with this machine. cord, only use it if absolutely necessary and only on a temporary basis.
Extension cords cause voltage drop, which can damage electrical components and shorten motor life. Voltage drop increases as the extension cord size gets longer and the gauge size gets smaller (higher gauge numbers indicate smaller sizes).
Any extension cord used with this machine must be in good condition and contain a ground wire and matching plug/receptacle. Additionally, it must meet the following size requirements:
Improper connection of the equipment-grounding wire can result in a risk of electric shock. The wire with green insulation (with or without yellow stripes) is the equipment-grounding wire. If repair or replacement of the power cord or plug is nec­essary, do not connect the equipment-grounding wire to a live (current carrying) terminal.
Check with a qualified electrician or service per­sonnel if you do not understand these grounding requirements, or if you are in doubt about whether the tool is properly grounded. If you ever notice that a cord or plug is damaged or worn, discon­nect it from power, and immediately replace it with a new one.
Serious injury could occur if you connect
process. DO NOT connect to power until
Grounding Instructions
This machine MUST be grounded. In the event of certain malfunctions or breakdowns, grounding reduces the risk of electric shock by providing a path of least resistance for electric current.
The power cord and plug specified under “Circuit Requirements for 220V” has an equipment-grounding wire and a ground­ing prong. The plug must only be inserted into a matching receptacle (outlet) that is properly installed and grounded in accordance with all local codes and ordinances (see figure below).
No adapter should be used with plug. If plug does not fit available receptacle, or if
process. DO NOT connect to power until
on the previous page
GROUNDED
6-15 RECEPTACLE
Current Carrying Prongs
6-15 PLUG
Serious injury could occur if you connect machine to power before completing setup
instructed later in this manual.
Grounding Prong
Figure 4. Typical 6-15 plug and receptacle.
machine to power before completing setup
instructed later in this manual.
machine must be reconnected for use on a different type of circuit, reconnection must be performed by an electrician or qualified service personnel, and it must comply with all local codes and ordinances.
Extension Cords
If you must use an extension
Minimum Gauge Size ...........................14 AWG
Maximum Length (Shorter is Better).......50 ft.
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Model G0784 (Mfd. since 03/15)
SECTION 3: SETUP
This machine was carefully packaged for safe transport. When unpacking, separate all enclosed items from packaging materials and inspect them for shipping damage.
,
please
IMPORTANT:
you are completely satisfied with the machine and have resolved any issues between Grizzly or the shipping agent. You MUST have the original pack-
aging to file a freight claim. It is also extremely helpful if you need to return your machine later.
Keep children and pets away from plastic bags or packing materials shipped with this
The following is a list of items shipped with your machine. Before beginning setup, lay these items out and inventory them.
If any non-proprietary parts are missing (e.g. a nut or a washer), we will gladly replace them; or for the sake of expediency, replacements can be obtained at your local hardware store.
Unpacking
If items are damaged
call us immediately at (570) 546-9663.
Save all packaging materials until
SUFFOCATION HAZARD!
machine. Discard immediately.
Needed for Setup
Inventory
Box 1 (Figure 5) Qty
A. Toolbox ....................................................... 1
B. Bottle for Oil ............................................... 1
C. Lug Wrench 20/25mm ................................ 1
D. Open-End Wrench 17/19mm ...................... 1
E. Hex Wrenches 3, 4, 5mm ........................... 3
F. T-bolts M14-2 x 55 ...................................... 2
—Hex Nuts M14-2 ...................................... 2
—Flat Washers 14mm ................................ 2
G. Drift Key ...................................................... 1
H. Spindle Sleeve MT#3–MT#2 ...................... 1
I. Spindle Sleeve R-8–MT#3 ......................... 1
J. Drill Chuck Arbor R8-B16 ........................... 1
K. Drill Chuck B16 1–13mm ............................ 1
L. Chuck Key .................................................. 1
The following are needed to complete the setup process, but are not included with your machine.
Description Qty
Additional People ....................................... 1
Safety Glasses ........................................... 1
Cleaner/Degreaser (Page 13) .... As Needed
Disposable Shop Rags ............... As Needed
Forklift ......................................................... 1
Lifting Sling (Rated 1000 lbs. Minimum)..... 2
If you cannot find an item on this list, care­fully check around/inside the machine and packaging materials. Often, these items get lost in packaging materials while unpack­ing or they are pre-installed at the factory.
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NOTICE
A
J
I
K
L
Figure 5. Toolbox inventory.
B
C
D
E
H
G
F
Model G0784 (Mfd. since 03/15)
The unpainted surfaces of your machine are coated with a heavy-duty rust preventative that prevents corrosion during shipment and storage. This rust preventative works extremely well, but it will take a little time to clean.
Be patient and do a thorough job cleaning your machine. The time you spend doing this now will give you a better appreciation for the proper care of your machine's unpainted surfaces.
There are many ways to remove this rust preven­tative, but the following steps work well in a wide variety of situations. Always follow the manufac­turer’s instructions with any cleaning product you use and make sure you work in a well-ventilated area to minimize exposure to toxic fumes.
Before cleaning, gather the following:
Disposable rags
Cleaner/degreaser (WD•40 works well)
Safety glasses & disposable gloves
Plastic paint scraper (optional)
Basic steps for removing rust preventative:
1.
2.
3.
4.
Many cleaning solvents
work in a well-ventilated
Avoid chlorine-based solvents, such as
Cleanup
Gasoline and petroleum products have low flash points and can explode or cause fire if used to clean machinery. Av o i d using these products to clean machinery.
Put on safety glasses.
Coat the rust preventative with a liberal
amount of cleaner/degreaser, then let it soak for 5–10 minutes.
Wipe off the surfaces. If your cleaner/degreas-
er is effective, the rust preventative will wipe off easily. If you have a plastic paint scraper, scrape off as much as you can first, then wipe off the rest with the rag.
are toxic if inhaled. Only
area.
NOTICE
acetone or brake parts cleaner, that may damage painted surfaces.
T23692—Orange Power Degreaser
A great product for removing the waxy shipping grease from your machine during clean up.
Figure 6. T23692 Orange Power Degreaser.
Repeat Steps 2–3 as necessary until clean,
then coat all unpainted surfaces with a quality metal protectant to prevent rust.
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