Grizzly G0783 User guide

MODEL G0783

11" SLOW SPEED

COLD CUT SAW

OWNER'S MANUAL

(For models manufactured since 10/17)

COPYRIGHT © JANUARY, 2016 BY GRIZZLY INDUSTRIAL, INC. REVISED AUGUST, 2018 (WK)

WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE

OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.

#JH17567 PRINTED IN CHINA

V2.08.18

This manual provides critical safety instructions on the proper setup,
operation, maintenance, and service of this machine/tool. Save this
document, refer to it often, and use it to instruct other operators.

Failure to read, understand and follow the instructions in this manual
may result in fire or serious personal injury—including amputation,
electrocution, or death.

The owner of this machine/tool is solely responsible for its safe use.
This responsibility includes but is not limited to proper installation in
a safe environment, personnel training and usage authorization,
proper inspection and maintenance, manual availability and compre­hension, application of safety devices, cutting/sanding/grinding tool
integrity, and the usage of personal protective equipment.

The manufacturer will not be held liable for injury or property damage
from negligence, improper training, machine modifications or misuse.

Some dust created by power sanding, sawing, grinding, drilling, and
other construction activities contains chemicals known to the State
of California to cause cancer, birth defects or other reproductive
harm. Some examples of these chemicals are:

• Lead from lead-based paints.

• Crystalline silica from bricks, cement and other masonry products.

• Arsenic and chromium from chemically-treated lumber.

Your risk from these exposures varies, depending on how often you
do this type of work. To reduce your exposure to these chemicals:
Work in a well ventilated area, and work with approved safety equip­ment, such as those dust masks that are specially designed to filter
out microscopic particles.

Table of Contents

INTRODUCTION ............................................... 2

Contact Info.................................................... 2

Manual Accuracy ........................................... 2

Identification ................................................... 3

Controls & Components ................................. 4

SECTION 1: SAFETY ....................................... 7

Safety Instructions for Machinery .................. 7

Safety Instructions for Metal Cutting Saws .... 9

SECTION 2: POWER SUPPLY ...................... 10

SECTION 3: SETUP ....................................... 12

Unpacking .................................................... 12

Needed for Setup ......................................... 12

Inventory ...................................................... 12

Cleanup ........................................................ 13

Site Considerations ...................................... 14

Lifting & Placing ........................................... 14

Anchoring to Floor ....................................... 15

Assembly ..................................................... 15

Test Run ...................................................... 17

SECTION 4: OPERATIONS ........................... 18

Operation Overview ..................................... 18

Adjusting Vise .............................................. 19

Adjusting Miter Angle ................................... 20

Changing Blade ........................................... 20

Adding/Changing Coolant ............................ 22

Blade Terminology ....................................... 23

Blade Pitch ................................................... 23

Blade Feed Rate .......................................... 25

Blade Speed Selection ................................ 25

Blade Break-in ............................................. 25

Adjusting Miter Lock Lever .......................... 26

General Machine Tips .................................. 26

SECTION 5: ACCESSORIES ......................... 27

SECTION 6: MAINTENANCE ......................... 29

Schedule ...................................................... 29

Cleaning & Protecting .................................. 29

Lubrication ................................................... 29

SECTION 7: SERVICE ................................... 32

Troubleshooting ........................................... 32

SECTION 8: WIRING ...................................... 34

Wiring Safety Instructions ............................ 34

Wiring Overview ........................................... 35

Wiring Diagram ............................................ 36

SECTION 9: PARTS ....................................... 37

Base ............................................................. 37

Vise .............................................................. 38

Motor ............................................................ 39

Column & Headstock ................................... 40

Electrical Parts ............................................. 41

Labels & Cosmetics ..................................... 42

WARRANTY AND RETURNS ........................ 43

INTRODUCTION

We stand behind our machines! If you have ques­tions or need help, contact us with the information
below. Before contacting, make sure you get the

serial number

machine ID label. This will help us help you faster.

We want your feedback on this manual. What did
you like about it? Where could it be improved?
Please take a few minutes to give us feedback.

Email: [e-mail]

We are proud to provide a high-quality owner’s
manual with your new machine!

We

instruc­tions, specifications, drawings, and photographs
in this manual. Sometimes we make mistakes, but
our policy of continuous improvement also means
that

you receive is

slightly different than shown in the manual

If you find this to be the case, and the difference
between the manual and machine leaves you
confused or unsure about something

check our

website for an updated version. W

current

manuals and

on our web-

site at

Alternatively, you can call our Technical Support
for help. Before calling, make sure you write down
the

from
the machine ID label (see below). This information
is required for us to provide proper tech support,
and it helps us determine if updated documenta­tion is available for your machine.

Contact Info

and manufacture date from the

Grizzly Technical Support

1815 W. Battlefield
Springfield, MO 65807
Phone: [phone]

Email: [e-mail]

Grizzly Documentation Manager

P.O. Box 2069

Bellingham, WA 98227-2069

Manual Accuracy

made every effort to be exact with the

sometimes the machine

.

,

e post

manual updates for free

www.grizzly.com.

Manufacture Date and Serial Number

Manufacture Date

Serial Number

-2-

G0783 (Mfd. Since 10/17)

Identification

To reduce your risk of
serious injury, read this
entire manual BEFORE

Trigger

Button

Vise

Handwheel

Miter
Lock

Lever

Vise

Splash

Guard

Lever

Arm

Blade

Guard

Blade Speed Switch

Emergency Stop Button

Master

Power Switch

Oil Level Sight Glass

Coolant Hose

Depth Stop

Miter Angle Gauge

G0783 (Mfd. Since 10/17)

Cabinet

using machine.

-3-

Controls &

To reduce your risk of
serious injury, read this
entire manual BEFORE

G. Trigger Button: Turns motor ON, rotating

blade and activating cutting fluid pump.

Components

using machine.

Refer to Figures 1–3 and the following descrip-
tions to become familiar with the basic controls
and components of this machine. Understanding
these items and how they work will help you
understand the rest of the manual and stay safe
when operating this machine.

A

B

H. Vise Handwheel: Opens and closes self-cen-

tering vise jaws to clamp workpiece.

E

F

J

Figure 2. Saw controls.

I. Miter Lock Lever: Releases or locks rotation

of saw base for angled cuts.

J. Vise Jaws: Independently adjustable vise

jaws with beveled edges for saw blade
clearance.

G

H

I

C

D

Figure 1. Control box and headstock.

A. Blade Speed Switch: Selects blade speed

of "1" (57 RPM) or "2" (114 RPM).

B. Emergency Stop Button: Cuts power to

motor and remains depressed until reset.
Twist clockwise to reset.

C. Master Power Switch: Supplies power to

machine for operation.

D. Depth Stop: Stops blade at specific depth to

produce multiple same-depth cuts.

E. Cutting Fluid Valve: Enables flow of cutting

fluid from reservoir to nozzle.

K

L

Figure 3. Cutting fluid reservoir and coolant

pump.

K. Coolant Pump: Supplies cutting fluid from

fluid reservoir to blade.

L. Cutting Fluid Reservoir: Holds cutting

fluid and can be removed for disposal and
cleaning.

F. Lever Arm: Houses trigger button and low-

ers saw blade into workpiece.

-4-

G0783 (Mfd. Since 10/17)

Machine

Data Sheet

Customer Service #: [phone] · To Order Call: [phone] · Fax #: [phone]

model G0783 11" slow speed cold cut saw

Product Dimensions:

Weight ........................................................................................................................................................................... 386 lbs.

Width (side-to-side) x Depth (front-to-back) x Height .................................................................................18

Foot Print (Length/Width) ..................................................................................................................................... 20

Shipping Dimensions:

Type ........................................................................................................................................................................ Wood Crate

Content .......................................................................................................................................................................... Machine

Weight ............................................................................................................................................................................ 441 lbs.

Length/Width/Height ...........................................................................................................................................37 x 22 x 58 in.

Electrical:

Power Requirement ................................................................................................................................ 220V, 3-Phase, 60 Hz

Prewired Voltage ................................................................................................................................................................ 220V

Full-Load Current Rating ...................................................................................................................................................... 10A

Minimum Circuit Size .............................................................................................................................................15A @ 220V

Connection Type ................................................................................................................................................. Cord And Plug

Power Cord Included ............................................................................................................................................................Yes

Power Cord Length ............................................................................................................................................................7

Power Cord Gauge .......................................................................................................................................................14 AWG

Plug Included .........................................................................................................................................................................No

Recommended Plug Type ...............................................................................................................................................L15-20

Switch Type ..........................................................................................................................Power, Start, E-Stop, Dual Speed

1

⁄2 x 35 x 551⁄2 in.

1

⁄2 x 181⁄2 in.

1

⁄2 ft.

Motor:

Main

Coolant Pump

Type ..........................................................................................................................................................TEFC Induction

Horsepower ................................................................................................................................................2.7 HP/1.9 HP

Voltage ..................................................................................................................................................................... 220V

Phase .................................................................................................................................................................. 3-Phase

Amps .................................................................................................................................................................9.1A/6.3A

Number Of Speeds ..........................................................................................................................................................2

Speed ......................................................................................................................................................3300/1650 RPM

Cycle ........................................................................................................................................................................ 60 Hz

Power Transfer ................................................................................................................................................ Gear Drive

Bearings ......................................................................................................................Sealed & Permanently Lubricated

Type ..........................................................................................................................................................TEFC Induction

Horsepower ........................................................................................................................................................ 40 Watts

Voltage ..................................................................................................................................................................... 220V

Phase .................................................................................................................................................................. 3-Phase

Amps ......................................................................................................................................................................... 0.4A

Speed ...............................................................................................................................................................2760 RPM

Cycle ........................................................................................................................................................................ 60 Hz

Number Of Speeds ..........................................................................................................................................................1

Bearings ...................................................................................................................Shielded & Permanently Lubricated

G0783 (Mfd. Since 10/17)

-5-

Main Specifications:

Operation Information

Blade Speed ..................................................................................................................................................114/57 RPM

Blade Size ................................................................................................................................................ 11 in. (275mm)

Arbor Size ................................................................................................................................................................40mm

Cutting Operation

Angle Cuts .................................................................................................................................................... 45 – 90 deg.

Vise Jaw Depth .......................................................................................................................................................4

Vise Jaw Height ..........................................................................................................................................................2 in.

Maximum Capacity Square @ 90° ................................................................................................................. 2

Maximum Capacity Rectangular @ 90° .........................................................................................................2

Maximum Capacity Round @ 90° ........................................................................................................................... 2

Maximum Capacity Square @ 45° ................................................................................................................. 2

Maximum Capacity Rectangular @ 45° ......................................................................................................... 2

Maximum Capacity Round @ 45° ........................................................................................................................... 2

Construction

Table Construction ................................................................................................................................................Casting

Saw Wheel Cover ......................................................................................................................................................Steel

Saw Wheel Guard .....................................................................................................................................................Steel

Body Construction .................................................................................................................................................Casting

Paint ......................................................................................................................................................................Enamel

Other Specifications:

Country of Origin ............................................................................................................................................................... China

Warranty ........................................................................................................................................................................... 1 Year

Approximate Assembly & Setup Time .............................................................................................................................1 Hour

Serial Number Location ..................................................................................................................................Machine ID Label

1

⁄2 in.

3

⁄8 x 23⁄8 in.

3

⁄4 x 23⁄8 in.

3

⁄8 in.

3

⁄8 x 23⁄8 in.

3

⁄8 x 23⁄8 in.

3

⁄8 in.

Features:

2.7 HP, 2-speed motor
Gear-driven blade for low-RPM cutting
Cooling pump keeps blade from overheating
Dual-speed cutting ability

-6-

G0783 (Mfd. Since 10/17)

SECTION 1: SAFETY

For Your Own Safety, Read Instruction

Manual Before Operating This Machine

The purpose of safety symbols is to attract your attention to possible hazardous conditions.
This manual uses a series of symbols and signal words intended to convey the level of impor­tance of the safety messages. The progression of symbols is described below. Remember that
safety messages by themselves do not eliminate danger and are not a substitute for proper
accident prevention measures. Always use common sense and good judgment.

Indicates an imminently hazardous situation which, if not avoided,
WILL result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided,
COULD result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided,
MAY result in minor or moderate injury. It may also be used to alert
against unsafe practices.

This symbol is used to alert the user to useful information about

NOTICE

proper operation of the machine.

Safety Instructions for Machinery

OWNER’S MANUAL. Read and understand this

owner’s manual BEFORE using machine.

TRAINED OPERATORS ONLY. Untrained oper­ators have a higher risk of being hurt or killed.
Only allow trained/supervised people to use this
machine. When machine is not being used, dis­connect power, remove switch keys, or lock-out
machine to prevent unauthorized use—especially
around children. Make your workshop kid proof!

DANGEROUS ENVIRONMENTS. Do not use
machinery in areas that are wet, cluttered, or have
poor lighting. Operating machinery in these areas
greatly increases the risk of accidents and injury.

MENTAL ALERTNESS REQUIRED. Full mental
alertness is required for safe operation of machin­ery. Never operate under the influence of drugs or
alcohol, when tired, or when distracted.

ELECTRICAL EQUIPMENT INJURY RISKS. You
can be shocked, burned, or killed by touching live
electrical components or improperly grounded
machinery. To reduce this risk, only allow qualified
service personnel to do electrical installation or
repair work, and always disconnect power before
accessing or exposing electrical equipment.

DISCONNECT POWER FIRST.
nect machine from power supply BEFORE making
adjustments, changing tooling, or servicing machine.
This prevents an injury risk from unintended startup
or contact with live electrical components.

EYE PROTECTION. Always wear ANSI-approved
safety glasses or a face shield when operating or
observing machinery to reduce the risk of eye
injury or blindness from flying particles. Everyday
eyeglasses are NOT approved safety glasses.

Always discon-

G0783 (Mfd. Since 10/17)

-7-

WEARING PROPER APPAREL. Do not wear
clothing, apparel or jewelry that can become
entangled in moving parts. Always tie back or
cover long hair. Wear non-slip footwear to reduce
risk of slipping and losing control or accidentally
contacting cutting tool or moving parts.

HAZARDOUS DUST. Dust created by machinery
operations may cause cancer, birth defects, or
long-term respiratory damage. Be aware of dust
hazards associated with each workpiece mate­rial. Always wear a NIOSH-approved respirator to
reduce your risk.

HEARING PROTECTION. Always wear hear­ing protection when operating or observing loud
machinery. Extended exposure to this noise
without hearing protection can cause permanent
hearing loss.

REMOVE ADJUSTING TOOLS. Tools left on
machinery can become dangerous projectiles
upon startup. Never leave chuck keys, wrenches,
or any other tools on machine. Always verify
removal before starting!

USE CORRECT TOOL FOR THE JOB. Only use
this tool for its intended purpose—do not force
it or an attachment to do a job for which it was
not designed. Never make unapproved modifica­tions—modifying tool or using it differently than
intended may result in malfunction or mechanical
failure that can lead to personal injury or death!

AWKWARD POSITIONS. Keep proper footing
and balance at all times when operating machine.
Do not overreach! Avoid awkward hand positions
that make workpiece control difficult or increase
the risk of accidental injury.

CHILDREN & BYSTANDERS. Keep children and
bystanders at a safe distance from the work area.
Stop using machine if they become a distraction.

GUARDS & COVERS. Guards and covers reduce
accidental contact with moving parts or flying
debris. Make sure they are properly installed,
undamaged, and working correctly BEFORE
operating machine.

FORCING MACHINERY. Do not force machine.
It will do the job safer and better at the rate for
which it was designed.

NEVER STAND ON MACHINE. Serious injury
may occur if machine is tipped or if the cutting
tool is unintentionally contacted.

STABLE MACHINE. Unexpected movement dur­ing operation greatly increases risk of injury or
loss of control. Before starting, verify machine is
stable and mobile base (if used) is locked.

USE RECOMMENDED ACCESSORIES. Consult
this owner’s manual or the manufacturer for rec­ommended accessories. Using improper acces­sories will increase the risk of serious injury.

UNATTENDED OPERATION. To reduce the
risk of accidental injury, turn machine OFF and
ensure all moving parts completely stop before
walking away. Never leave machine running
while unattended.

MAINTAIN WITH CARE. Follow all maintenance
instructions and lubrication schedules to keep
machine in good working condition. A machine
that is improperly maintained could malfunction,
leading to serious personal injury or death.

DAMAGED PARTS. Regularly inspect machine
for damaged, loose, or mis-adjusted parts—or
any condition that could affect safe operation.
Immediately repair/replace BEFORE operating
machine. For your own safety, DO NOT operate
machine with damaged parts!

MAINTAIN POWER CORDS. When disconnect­ing cord-connected machines from power, grab
and pull the plug—NOT the cord. Pulling the cord
may damage the wires inside. Do not handle
cord/plug with wet hands. Avoid cord damage by
keeping it away from heated surfaces, high traffic
areas, harsh chemicals, and wet/damp locations.

EXPERIENCING DIFFICULTIES. If at any time
you experience difficulties performing the intend­ed operation, stop using the machine! Contact our
Technical Support at [phone].

-8-

G0783 (Mfd. Since 10/17)

Serious injury or death can occur from getting fingers, hair, or clothing entangled in rotating or
moving parts. Workpieces can be ejected by saw, striking operator or bystanders. Long-term
respiratory damage can occur from breathing metal dust created while cutting. To minimize risk
of injury, anyone operating this machine MUST completely heed hazards and warnings below.

FIRE HAZARD. Use EXTREME CAUTION if cut-

ting magnesium. Using the wrong cutting fluid will
lead to chip fire and possible explosion.

CUTTING FLUID SAFETY. Always follow manu­facturer’s cutting-fluid safety instructions. Pay
particular attention to contact, contamination,
inhalation, storage, and disposal warnings. Spilled
cutting fluid invites slipping hazards.

ATTENTION TO WORK AREA. Never leave a
machine running and unattended. Pay attention
to the actions of others in the area to avoid unin­tended accidents.

MAINTENANCE/SERVICE. All inspections,
adjustments, and maintenance are to be done
with the power OFF and the plug pulled from the
outlet. Wait for all moving parts to come to a com­plete stop.

HEARING PROTECTION & HAZARDS. Noise
generated by blade and workpiece vibration,
material handling, and power transmission can
cause permanent hearing loss over time and
interfere with communication and audible signals.

HOT SURFACES. Contact with hot surfaces from
machine components, ejections of hot chips,
swarf, and the workpiece itself can cause burns.

BLADE CONDITION. Do not operate with dull,
cracked or badly worn blade. Inspect blades for
cracks and missing teeth before each use.

HAND PLACEMENT. Never position fingers or
thumbs in line with the cut. Hands could be crushed
in vise or from falling machine components.

ENTANGLEMENT HAZARDS. Do not operate
this saw without blade guard in place. Loose
clothing, jewelry, long hair and work gloves can be
drawn into working parts.

BLADE REPLACEMENT. When replacing
blades, disconnect the machine from power, wear
gloves to protect hands and safety glasses to
protect eyes.

WORKPIECE HANDLING. Always support the
workpiece with table, vise, or some type of sup­port fixture. Flag long pieces to avoid a tripping
hazard. Never hold the workpiece with your hands
during a cut.

LOSS OF STABILITY. Unsupported workpieces
may jeopardize machine stability and cause the
machine to tip and fall, which could cause serious
injury.

POWER INTERRUPTION. Unplug machine after
power interruption. Machines without magnetic
switches can start up after power is restored.

Additional Safety for Metal Cutting Saws

No list of safety guidelines can be complete. Every shop environment is different. Like all
machines there is danger associated with the Model G0783. Accidents are frequently caused by
lack of familiarity or failure to pay attention. Use this machine with respect and caution to lessen
the possibility of operator injury. If normal safety precautions are overlooked or ignored, serious
personal injury may occur.

G0783 (Mfd. Since 10/17)

-9-

SECTION 2: POWER SUPPLY

Before installing the machine, consider the avail­ability and proximity of the required power supply
circuit. If an existing circuit does not meet the
requirements for this machine, a new circuit must
be installed. To minimize the risk of electrocution,
fire, or equipment damage, installation work and
electrical wiring must be done by an electrician or
qualified service personnel in accordance with all
applicable codes and standards.

or equipment damage
may occur if machine is
not properly grounded
and connected to power

The full-load current rating is the amperage a
machine draws at 100% of the rated output power.
On machines with multiple motors, this is the
amperage drawn by the largest motor or sum of all
motors and electrical devices that might operate
at one time during normal operations.

The full-load current is not the maximum amount
of amps that the machine will draw. If the machine
is overloaded, it will draw additional amps beyond
the full-load rating.

If the machine is overloaded for a sufficient length
of time, damage, overheating, or fire may result—
especially if connected to an undersized circuit.
To reduce the risk of these hazards, avoid over­loading the machine during operation and make
sure it is connected to a power supply circuit that
meets the specified circuit requirements.

For your own safety and protection of

Note: Circuit requirements in this manual apply to

a dedicated circuit—where only one machine will
be running on the circuit at a time. If machine will
be connected to a shared circuit where multiple
machines may be running at the same time, con­sult an electrician or qualified service personnel to
ensure circuit is properly sized for safe operation.

A power supply circuit includes all electrical
equipment between the breaker box or fuse panel
in the building and the machine. The power sup­ply circuit used for this machine must be sized to
safely handle the full-load current drawn from the
machine for an extended period of time. (If this
machine is connected to a circuit protected by
fuses, use a time delay fuse marked D.)

This machine is prewired to operate on a power
supply circuit that has a verified ground and meets
the following requirements:

Availability

Electrocution, fire, shock,

supply.

Full-Load Current Rating

Circuit Information

property, consult an electrician if you are
unsure about wiring practices or electrical
codes in your area.

Full-Load Current Rating at 220V ..... 10 Amps

-10 -

Circuit Requirements

Nominal Voltage .........208V, 220V, 230V, 240V

Cycle .......................................................... 60 Hz

Phase .................................................... 3-Phase

Power Supply Circuit ......................... 15 Amps

Plug/Receptacle ..................................... L15 -20

G0783 (Mfd. Since 10/17)

Improper connection of the equipment-grounding
wire can result in a risk of electric shock. The
wire with green insulation (with or without yellow
stripes) is the equipment-grounding wire. If repair
or replacement of the power cord or plug is nec­essary, do not connect the equipment-grounding
wire to a live (current carrying) terminal.

Check with a qualified electrician or service per­sonnel if you do not understand these grounding
requirements, or if you are in doubt about whether
the tool is properly grounded. If you ever notice
that a cord or plug is damaged or worn, discon­nect it from power, and immediately replace it with
a new one.

We do not recommend using an extension cord
with this machine.
cord, only use it if absolutely necessary and only
on a temporary basis.

Extension cords cause voltage drop, which can
damage electrical components and shorten motor
life. Voltage drop increases as the extension cord
size gets longer and the gauge size gets smaller
(higher gauge numbers indicate smaller sizes).

Any extension cord used with this machine must
be in good condition and contain a ground wire
and matching plug/receptacle. Additionally, it must
meet the following size requirements:

No adapter should be used with plug. If

process. DO NOT connect to power until

Grounding Instructions

This machine MUST be grounded. In the event
of certain malfunctions or breakdowns, grounding
reduces the risk of electric shock by providing a
path of least resistance for electric current.

The plug specified under “Circuit Requirements”
on the previous page has a grounding prong that
must be attached to the equipment-grounding
wire on the included power cord. The plug must
only be inserted into a matching receptacle (see
following figure) that is properly installed and
grounded in accordance with all local codes and
ordinances.

GROUNDED

L15-20 RECEPTACLE

Grounding Prong

is Hooked

L15-20

PLUG

Serious injury could occur if you connect
machine to power before completing setup

instructed later in this manual.

Current Carrying Prongs

Figure 4. Typical L15-20 plug and receptacle.

plug does not fit available receptacle, or if
machine must be reconnected for use on a
different type of circuit, reconnection must
be performed by an electrician or qualified
service personnel, and it must comply with
all local codes and ordinances.

G0783 (Mfd. Since 10/17)

Extension Cords

If you must use an extension

Minimum Gauge Size ...........................14 AWG

Maximum Length (Shorter is Better).......50 ft.

-11-

SECTION 3: SETUP

This machine was carefully packaged for safe
transport. When unpacking, separate all enclosed
items from packaging materials and inspect them
for shipping damage.

,

please

IMPORTANT:

you are completely satisfied with the machine and
have resolved any issues between Grizzly or the
shipping agent. You MUST have the original pack-

aging to file a freight claim. It is also extremely
helpful if you need to return your machine later.

Keep children and pets away
from plastic bags or packing
materials shipped with this

The following is a list of items shipped with your
machine. Before beginning setup, lay these items
out and inventory them.

If any non-proprietary parts are missing (e.g. a
nut or a washer), we will gladly replace them; or
for the sake of expediency, replacements can be
obtained at your local hardware store.

Unpacking

If items are damaged

call us immediately at [phone].

Save all packaging materials until

SUFFOCATION HAZARD!

Inventory

Small Item Inventory (Figure 5) Qty

A. Lever Arm w/Hex Nut M22-2.5 ................... 1

B. Eye Bolts 28mm, M12-1.75 x 22 ................. 4

C. Miter Lock Lever Cap ................................. 1

D. Vise Handwheel Handles ........................... 4

E. Flat Washer 22mm ..................................... 1

A

B

C

machine. Discard immediately.

Needed for Setup

The following items are needed, but not included,
for the setup/assembly of this machine.

Description Qty

• Additional People ....................................... 2

• Safety Glasses (Per Person) ...................... 1

• Cleaner/Degreaser (Page 13) .... As Needed

• Disposable Shop Rags ............... As Needed

• Lifting Straps (Rated Min. 500 lbs.) ............ 2

• Screwdriver Flat Head #2 ........................... 1

• Open-End Wrench

• Open-End Wrench 12mm ........................... 1

-12-

7

⁄8" ................................ 1

D

E

Figure 5. G0783 inventory.

NOTICE

If you cannot find an item on this list, care­fully check around/inside the machine and
packaging materials. Often, these items get
lost in packaging materials while unpack­ing or they are pre-installed at the factory.

G0783 (Mfd. Since 10/17)

The unpainted surfaces of your machine are
coated with a heavy-duty rust preventative that
prevents corrosion during shipment and storage.
This rust preventative works extremely well, but it
will take a little time to clean.

Be patient and do a thorough job cleaning your
machine. The time you spend doing this now will
give you a better appreciation for the proper care
of your machine's unpainted surfaces.

There are many ways to remove this rust preven­tative, but the following steps work well in a wide
variety of situations. Always follow the manufac­turer’s instructions with any cleaning product you
use and make sure you work in a well-ventilated
area to minimize exposure to toxic fumes.

Before cleaning, gather the following:

• Disposable rags

• Cleaner/degreaser (WD•40 works well)

• Safety glasses & disposable gloves

• Plastic paint scraper (optional)

Basic steps for removing rust preventative:

1.

2.

3.

4.

Many cleaning solvents

work in a well-ventilated

Cleanup

Gasoline and petroleum
products have low flash
points and can explode
or cause fire if used to
clean machinery. Av o i d
using these products
to clean machinery.

Put on safety glasses.

Coat the rust preventative with a liberal

amount of cleaner/degreaser, then let it soak
for 5–10 minutes.

Wipe off the surfaces. If your cleaner/degreas-

er is effective, the rust preventative will wipe
off easily. If you have a plastic paint scraper,
scrape off as much as you can first, then wipe
off the rest with the rag.

are toxic if inhaled. Only

area.

NOTICE

Avoid harsh solvents like acetone or brake
parts cleaner that may damage painted sur­faces. Always test on a small, inconspicu­ous location first.

T23692—Orange Power Degreaser

A great product for removing the waxy ship­ping grease from the non-painted parts of the
machine during clean up.

Repeat Steps 2–3 as necessary until clean,

then coat all unpainted surfaces with a quality
metal protectant to prevent rust.

G0783 (Mfd. Since 10/17)

Figure 6. T23692 Orange Power Degreaser.

-13-

Children and visitors may be
seriously injured if unsuper­vised around this machine.
Lock entrances to the shop
or disable start switch or
power connection to prevent
unsupervised use.

Refer to the Machine Data Sheet for the weight
and footprint specifications of your machine.
Some workbenches may require additional rein­forcement to support the weight of the machine
and workpiece materials.

Consider anticipated workpiece sizes and addi­tional space needed for auxiliary stands, work
tables, or other machinery when establishing a
location for this machine in the shop. Below is
the minimum amount of space needed for the
machine.

Site Considerations

Lifting heavy machinery
or parts without proper
assistance or equipment

Workbench Load

Placement Location

43"

Lifting & Placing

may result in strains, back
injuries, crushing injuries,
or property damage.

To lift and place machine:

1. Remove hex bolts and hex nuts holding

machine to pallet.

2. Thread (4) eye bolts (see Figure 8) into exte­rior of saw cabinet.

3. Secure saw headstock in downward position
with a length of strapping or rope, and ensure
miter lock lever is in locked position (see
Figure 8).

45"

Figure 7. Minimum working clearances.

-14-

4. Thread lifting straps through eye bolts, or
attach shackles (not included) to eye bolts for
larger lifting straps.

5. With helper on ground to help guide machine,
use forklift to lift machine off pallet as shown
in Figure 8, and place machine in intended
location.

6. Remove eye bolts from saw cabinet.

Lifting

Straps

Eye

Bolts

Figure 8. Lifting and placing saw.

G0783 (Mfd. Since 10/17)

Eye

Bolts

Miter Lock

Lever

Anchoring to Floor

Anchoring machinery to the floor prevents tipping
or shifting and reduces vibration that may occur
during operation, resulting in a machine that runs
slightly quieter and feels more solid.

If the machine will be installed in a commercial or
workplace setting, or if it is permanently connect­ed (hardwired) to the power supply, local codes
may require that it be anchored to the floor.

If not required by any local codes, fastening the
machine to the floor is an optional step. If you
choose not to do this with your machine, we rec­ommend placing it on machine mounts, as these
provide an easy method for leveling and they have
vibration-absorbing pads.

Lag shield anchors with lag screws (see below)
are a popular way to anchor machinery to a con­crete floor, because the anchors sit flush with the
floor surface, making it easy to unbolt and move
the machine later, if needed. However, anytime
local codes apply, you MUST follow the anchoring
methodology specified by the code.

Assembly

Number of Mounting Holes ............................ 4

Diameter of Mounting Hardware .................

1

⁄2"

Anchoring to Concrete Floors

The handwheel handles and downfeed arm will
need to be attached to the saw before the test run.
A blade is not included with saw.

Before beginning, refer to Needed for Setup sec­tion and gather all applicable items.

To assemble machine:

1. Thread four handwheel handles onto saw

vise handwheel hub (see Figure 10).

Handwheel

Handles

Machine Base

Concrete

Figure 9. Popular method for anchoring

machinery to a concrete floor.

G0783 (Mfd. Since 10/17)

Lag Screw

Flat Washer

Lag Shield Anchor

Drilled Hole

Figure 10. Handwheel handles threaded onto

handwheel hub.

2. Verify there is oil in gearbox by lowering
headstock and allowing oil to settle for 10
seconds, then checking the oil sight glass
(see Page 16). Oil level should settle to about
half way in sight glass, near red indicator dot.

—If oil is not halfway in sight glass, refer to

Gearbox Oil on Page 29.

—If oil is about halfway in sight glass, no

further action is required. Continue to
Step 3.

-15-

3. Remove temporary headstock plug (see
Page 16).

Temporary
Headstock

Plug

6. Thread lever cap onto lock lever (see
Figure 13).

Lever

Cap

Figure 11. Removing temporary headstock plug.

4. Thread lever arm several turns into headstock

until trigger button cord is on top of lever arm,
then use adjustable wrench to tighten hex nut
against headstock (see Figure 12).

5. Connect trigger button cord to right side
of control box (see Figure 12) and tighten
knurled knob.

Lever

Arm

Oil Sight Glass

Trigger

Button

Cord

Hex Nut

Figure 13. Handle installed on lock lever.

7. Install blade (refer to Changing Blade on
Page 20 for blade installation).

Figure 12. Lever arm and button cord installed.

-16 -

G0783 (Mfd. Since 10/17)

Test Run

Once assembly is complete, test run the machine
to ensure it is properly connected to power and
safety components are functioning correctly.

If you find an unusual problem during the test run,
immediately stop the machine, disconnect it from
power, and fix the problem BEFORE operating the
machine again. The

table in the

SERVICE section of this manual can help.

setup instructions have been performed.
Operating an improperly set up machine

Serious injury or death can result from

3. Press Emergency Stop button.

4. Connect machine to power source.

5. Turn master power switch to "1" (ON)
position (see Figure 14).

6. Turn speed range switch to "1"
( see Figure 14).

Troubleshooting

using this machine BEFORE understanding
its controls and related safety information.
DO NOT operate, or allow others to operate,
machine until the information is understood.

DO NOT start machine until all preceding

may result in malfunction or unexpect­ed results that can lead to serious injury,
death, or machine/property damage.

7. Rotate Emergency Stop button (see
Figure 15) clockwise to reset.

Figure 15. Resetting emergency stop button.

8. Turn cutting fluid valve to open position (see
Figure 2 on Page 4).

9. Press trigger button on lever arm. Cutting

fluid should begin flowing onto blade.

10. Motor should run smoothly and without unu­sual problems or noises.

To test run machine:

1. Clear all setup tools away from machine.

2. Verify gearbox is filled with oil. Refer to
Step 3 of Assembly on Page 15.

Speed
Range
Switch

Trigger

Button

Figure 14. Switch identification.

G0783 (Mfd. Since 10/17)

Emergency

Stop

Master

Power

Switch

—Address strange or unusual noises by

referring to Troubleshooting on Page 31
for help.

—Always disconnect machine from power

when investigating or correcting potential
problems.

11. Turn machine OFF by releasing trigger
button.

12. Press Emergency Stop button, then press
trigger button. Saw should not run.

If saw does start, immediately disconnect

power to saw. The Emergency Stop button is
not working properly. The safety feature must
work properly before proceeding with regular
operations. Call Tech Support for help.

-17-

SECTION 4: OPERATIONS

The purpose of this overview is to provide the nov­ice machine operator with a basic understanding
of how the machine is used during operation, so
the

discussed later

in this manual

Due to the generic nature of this overview, it is
not intended to be an instructional guide. To learn
more about specific operations, read this entire
manual,

training from experienced
machine operators
outside of this manual by reading "how-to" books,
trade magazines, or websites.

To reduce your risk of
serious injury, read this
entire manual BEFORE

Operation Overview

To complete a typical operation, the operator
does the following:

1. DISCONNECTS SAW FROM POWER!

2. Checks cutting fluid reservoir.

machine controls/components

are easier to understand.

seek additional

, and do additional research

using machine.

To reduce risk of eye or face injury from
flying chips, always wear approved safety
glasses and a face shield when operating
this machine.

3. Examines workpiece to make sure it is suit-

able for cutting.

4. Adjusts miter angle, if necessary, to correct
angle of desired cut.

5. Ensures proper blade clearance of vise and
table.

6. Adjusts workpiece, then secures it in vise.

7. Connects saw to power.

8. Sets correct blade speed setting.

9. Turns master power switch to "1", then resets

Emergency Stop button.

10. Puts on safety glasses and face shield.

11. Presses trigger button on lever arm to start

blade and flow of cutting fluid.

12. Lowers blade into workpiece while confirming
cutting fluid is flowing onto workpiece.

If you are not experienced with this type
of machine, WE STRONGLY RECOMMEND
that you seek additional training outside of
this manual. Read books/magazines or get
formal training before beginning any proj­ects. Regardless of the content in this sec­tion, Grizzly Industrial will not be held liable
for accidents caused by lack of training.

-18-

13. Raises blade and releases trigger button to
stop machine.

G0783 (Mfd. Since 10/17)

Adjusting Vise

The Model G0783 features a self-centering vise
that provides maximum support, while still pro­viding enough clearance for cutting at a variety
of angles.

Each vise jaw is independently adjustable left or
right to provide proper blade clearance for the cut.

Tools Needed: Qty

Hex Wrench 6mm .............................................. 1

NOTICE

Prior to cutting, jaws must be checked for
blade clearance. Failure to do this could
cause blade to contact vise during cut,
resulting in damage to machine.

4. To adjust each jaw independently, loosen

vise jaw cap screw until vise jaw slides freely
(see Figure 17).

Vise Jaw

Vice Jaw

Cap Screw

Figure 17. Sliding jaw adjustment hole (1 of 4

vice jaw cap screws).

5. Slide vise jaws away from blade, then lower
blade.

Vise Jaw

Vise Handwheel

Figure 16. Adjustable vise jaw.

To adjust vise jaws:

1. DISCONNECT SAW FROM POWER!

2. Set cutting angle, as described in Adjusting
Miter Angle on Page 20.

3. Lower saw blade to check vise clearance.

—If saw blade lowers completely without

touching vise jaws, no further adjustments
are necessary.

—If saw blade contacts vise jaws, perform

Steps 4–8 on this page.

6. Position each vise jaw approximately ½"

away from blade (see Figure 18).

Note: At certain angle settings, it may not be

possible to set jaw within ½" of workpiece. If
this is the case, adjust jaw as far as it can go
while still being securely clamped.

Jaw

Figure 18. Correct blade clearance setting.

7. Tighten cap screw for each jaw.

8. Turn vise handwheel clockwise until vise

jaws clamp workpiece in desired position.

9. Repeat Step 3 to re-check blade clearance.

1

⁄2" Gap

Cap Screw

Blade

G0783 (Mfd. Since 10/17)

-19 -

Adjusting Miter

Angle

The head and column rotate 90° left or right of
center for precise angled cuts. The miter scale
shows the angle of the blade, and the miter lock
lever secures the angle for repeated cuts.

Ensure saw is properly mounted to floor before
performing cuts (see Page 15), as saw base can
shift with larger workpieces.

To set miter angle:

1. DISCONNECT SAW FROM POWER!

Changing Blade

The Model G0783 uses an 11" saw blade designed
for cutting rectangular, square, and round metal
workpieces.

Metal cutting blades should be checked regular­ly for wear or damage to ensure a high-quality
workpiece finish and to determine if replacement
is necessary.

Tools Needed: Qty

Hex Wrench 8mm .............................................. 1

Retaining Ring Pliers ......................................... 1

2. Release miter lock lever (shown in Figure 19).

Miter Lock Lever

Column

Miter Scale

Figure 19. Miter lock lever, column, and miter

scale location.

3. Rotate saw headstock to desired angle using
miter scale as a guide. Once desired angle is
reached, move miter lock lever left to secure
setting.

The teeth of saw blades are
sharp and can easily cut
fingers and hands. Always
wear heavy leather gloves
when handling saw blades.

To replace blade:

1. DISCONNECT SAW FROM POWER!

2. Disconnect blade guard linkage by removing

two cap screws connecting linkage to the
base of column neck (see Figure 20).

Linkage

4. Ensure blade clearance by lowering saw
blade. If necessary, adjust vise jaw to provide
adequate clearance, as outlined in Adjusting

Vise on Page 19.

5. Return saw to upright position.

-20-

Linkage Cap Screws

Figure 20. Removing guard linkage.

G0783 (Mfd. Since 10/17)

3. Rotate retractable blade guard and linkage
out of the way, as shown in Figure 21.

4. Remove arbor cap screw (see Figure 21). It
features left-hand threads and loosens when
turned clockwise.

Arbor Cap

Screw

Retractable

Blade Guards

Figure 21. Linkage undone to expose blade.

6. Align and place blade flange on new blade,
as shown in Figure 23.

Figure 23. Installing blade flange onto new

blade.

7. Align flange pins with holes in saw arbor, and
install using hex wrench (see Figure 24).

5. Remove blade and blade flange (see
Figure 22).

Blade

Blade Flange

Arbor Cap Screw

Figure 22. Blade and flange removed.

Blade Guard Linkage

Tighten

Arbor Cap Screw

Figure 24. Tightening blade.

8. Lower blade guard, and reconnect blade

guard linkage with cap screws removed in
Step 2.

G0783 (Mfd. Since 10/17)

-21-

Adding/Changing

Coolant

3. Wearing protective equipment, slide reservoir

out of base cabinet. Fluid pump hose is long
enough to allow room to move reservoir away
from base.

Coolant is consistently cycled and stored in the
base reservoir beneath the pump. For efficient
operation and tool longevity, replace coolant when
it runs low or becomes dirty from excessive use.

BIOLOGICAL & POISON

HAZARD!
Use the correct person­al protection equipment
when handling coolant.
Follow federal, state,
and fluid manufacturer
requirements for proper
disposal.

Items Needed: Qty

Goggles ............................................................. 1

Gloves ............................................................... 1

Respirator .......................................................... 1

Empty 5-Gallon Bucket ..................................... 1

New Coolant ......................................... 2 Gallons

Hex Wrench 4mm .............................................. 1

Phillips Screwdriver ........................................... 1

Disposable Shop Rags ...................... As Needed

To add/change coolant:

4. Fill reservoir with 2 gallons of suitable water-
based cutting fluid (see Accessories on
Page 27).

Note: Refer to fluid manufacturer's specifica-

tions for the proper water/oil mix.

5. Slide reservoir back into base and re-install
rear panel.

To drain and clean cutting fluid reservoir:

1. DISCONNECT SAW FROM POWER!

2. Wearing protective equipment, remove reser-

voir from saw base.

3. Remove screws securing fluid pump to reser­voir. Remove fluid pump assembly.

4. Drain and dispose of old coolant and swarf
according to federal, state, and fluid manu­facturer's requirements.

5. Use a rag to wipe out residual fluid inside
reservoir.

6. Clean cutting fluid screen (see Figure 26)
and fluid pump screen inside fluid reservoir.

1. DISCONNECT SAW FROM POWER!

2. Remove rear panel from saw base to access

cutting fluid reservoir (see Figure 25).

Cap Screws

Fluid

Cutting Fluid

Reservoir

Figure 25. Base with rear panel removed.

-22-

Pump

Cutting Fluid

Screen

Figure 26. Clear cutting fluid screen of debris.

7. Re-install pump assembly into reservoir and

slide reservoir back into saw base. Re-install
rear panel.

G0783 (Mfd. Since 10/17)

Blade Terminology

Blade Pitch

Selecting the right blade for the cut requires an
understanding of various blade characteristics.

Blade Terminology

B

D

C

E

Figure 27. Blade terminology.

A. Blade Size (Diameter): The overall diame-

ter of the blade. The Model G0783 uses 11"
blades (see Page 27).

B. Pitch: The distance from the tip of one tooth

to the tip of the next. Typically given in Teeth
Per Inch (TPI)

F

G

A

The most important consideration when selecting
a blade for the Model G0783 is blade pitch, which
is typically measured in "teeth per inch" (TPI).
Proper TPI for any cut depends on the cross-sec­tion size and wall thickness of the workpiece.

If the blade pitch is too coarse for the cut, there
will be too few teeth making the cut at any given
time. This results in broken blade teeth and rough
cuts due to excessive strain applied to both the
blade and the workpiece (see Figure 28). Use a
blade pitch that keeps at least three teeth in the
workpiece at any time.

Blade

(TPI Too Coarse)

Broken

Tooth Tip

Workpiece

Figure 28. TPI too coarse for workpiece.

C. Gullet: The shallow area between the tips of

the teeth.

D. Front Rake Angle: The measurement of the

angle formed between the tip of the blade
tooth and a line tangent to the perimeter of
the blade.

E. Rear Rake Angle: The measurement of the

angle formed between the face of the tooth
and the diameter of the blade.

F. Tooth Depth: The distance from the tip of the

tooth to the bottom of the adjacent gullet.

G. Kerf: The width of the cut created by the

blade.

Conversely, if the blade pitch is too fine for the
cut, teeth will remain in the workpiece and remove
more material than the blade gullet can hold. This
buildup of chips prevents the teeth from cutting
effectively and results in poor cutting efficiency,
overheating, and rapidly rounded-off teeth (see
Figure 29).

Blade

(TPI Too Fine)

Gullet

Excessive
Chip Buildup

Workpiece

Figure 29. TPI too fine for workpiece.

G0783 (Mfd. Since 10/17)

-23-

Similarly, if the workpiece is a soft metal such as

0.5"
1"
2"
3"
4"
5"

0.02"
1/16"
3/32"

1/8"

3/16"

1/4"

6–8
4–6
3–4
2–3

2

.8-1.5

8–10

5–7
4–5

3.5–4
2

.8-1.5

aluminum, each tooth will remove more material
and rapidly fill the blade gullet. For this reason,
use a blade with fewer TPI on soft metals.

An additional problem with an overly fine-pitched
blade is that the pressure each tooth exerts on the
workpiece is reduced. This limits the cutting ability
of the teeth and also results in a buildup of heat
and inefficient cuts.

The ideal blade pitch is one that doesn't overload
individual teeth (too coarse) and avoids excessive
chip buildup in the gullet (too fine) (see Figure 30).

Blade

(Correct TPI

For Workpiece)

Gullet

Chips

Workpiece

To select correct blade pitch:

1. Measure thickness of workpiece.

—For solid workpieces, this measurement is

length of cut taken from where tooth enters
workpiece, sweeps through, and exits
workpiece. See (D) on chart in Figure 31.

—For hollow or profiled workpieces, this

measurement is wall thickness at its thick­est point (Th).

2. Refer to "D or Th" column of blade selection
chart in Figure 31, and read down to find
workpiece thickness you need to cut. Read
across to find appropriate Pitch (TPI) for cut.
For blade alternatives, see Accessories on
Page 27.

D or Th Inches (mm) Pitch(TPI)

<1/16 (<2)

1/16 (2)

1/8 (3)

1/4 (6)

1/2 (12)

1 (25)

>7

7
6

Measurements

5

4

Workpiece

O

Th

Th

Figure 30. Correct TPI.

Damage to the blade, rough cuts, poor cutting
performance, and overheating are all possible
signs of improper blade pitch.

If you feel your machine is not functioning properly
or performing to your standards, check that the
blade pitch is correct for the cut. The procedure
that follows is a basic starting point for choosing
blade pitch (TPI) for standard HSS blades.

2 (50)

3 (75)

>3 (>75)

3

2.5
<2.5

Figure 31. Blade selection chart.

D

Th

-24-

G0783 (Mfd. Since 10/17)

Blade Feed Rate

Blade Break-in

Blade feed rate refers to the period of time it takes
to cut through a workpiece. Feed rate is controlled
by the amount of pressure exerted on the handle
by the user. Pulling hard on the lever will result in
a greater feed rate, whereas only pulling lightly will
result in a very slow feed rate.

Cutting with a feed rate that is too slow can result
in lengthy, inefficient cuts and in some cases,
tooth dulling or overheating. The chips produced
by the cut will generally be thin or powdery.

Cutting with a feed rate that is too fast may cause
the blade to wander, resulting in cuts that are not
straight, and will generate excess heat and dull
the blade. The chips produced by the cut will gen­erally be thick and hard. When cutting small or
thin-walled workpieces, the edges of the cut may
become rough or torn.

Feed rate will vary depending upon the type of
material being cut, the proper flow of cutting fluid,
and the amount of pressure applied by the user.
Practice on a sample workpiece to learn how
much pressure is needed for a specific cut.

Proper break-in is important for the cutting per­formance and longevity of the blade. During the
break-in period, only mild pressure should be
exerted on the blade (about half of the normal
feed pressure for a properly broken-in blade).
The duration of the break-in period is determined
by the hardness of the material cut. The break­in period is defined in terms of square inches of
material cut.

• For hard materials, such as steel, the break­in period is the first 50 square inches of mate­rial cut.

• For soft materials, such as aluminum, the
break-in period is the first 150 square inches
of material cut.

To determine the square inches of a cut, calculate
the area of the cross-section of the workpiece.
Keep in mind when cutting hollow-section piec­es that the area only includes the solid walls of
the workpiece. Refer to Figure 32 to calculate
approximate square inches for many typical cuts.

Blade Speed

Selection

The G0783 offers two blade speeds for a variety
of cutting needs. Always use proper blade lubri­cation and adequate cutting pressure to ensure
maximum blade life.

The slower "1" (57 RPM) speed setting (see
Controls & Components on Page 4) is most
effective for steel alloy (stainless steel) and normal
steel applications.

The faster "2" (114 RPM) speed setting (see
Controls & Components on Page 4) is most
effective for aluminum and other non-ferrous
metals.

H

L

D

Th

H

L

Figure 32. Calculating cut area for break-in.

A = L x H

D

⁄2)² x π

A = (

A D x π x Th

Th

A 2H + 2L x Th

A =Area
H =Height
L =Length
D =Diameter
Th =Material
Thickness
π =3.14

G0783 (Mfd. Since 10/17)

-25-

Chip Inspection Chart

thin & curled

thin & curled

short, hard & thick

thin & curled

short, hard & thick

thick, hard & strong

thin & curled

short, hard & thick

thick, hard & strong

thick, hard & strong

thin & curled

short, hard & thick

thick, hard & strong

thick, hard & strong

hard & thin

thin & curled

short, hard & thick

thick, hard & strong

thick, hard & strong

thin & straight

hard & thin

thin & curled

short, hard & thick

thick, hard & strong

thick, hard & strong

thin & straight

powdery

hard & thin

thin & curled

short, hard & thick

thick, hard & strong

thick, hard & strong

thin & straight

powdery

thin & curled tightly

hard & thin

The best method of evaluating the performance of your cutting operation is to inspect the chips that are
formed. Refer to the chart below for chip inspection guidelines.

Chip

Appearance

Chip

Description

Thin & Curled Silver

Hard, Thick &

Short

Hard, Strong &

Thick

Hard, Strong &

Thick

Chip

Color

Feed

Rate

Good

Brown or Blue Decrease

Brown or Blue Decrease

Silver or Light

Brown

Decrease

Slightly

Hard & Thin Silver Decrease

Straight & Thin Silver Increase

Additional

Actions

Check Blade

Pitch

Check Blade

Pitch

Powdery Silver Increase

Curled Tight &

Thin

Silver Decrease

Figure 33. Chip inspection chart.

Check Blade

Pitch

-26-

G0783 (Mfd. Since 10/17)

ACCESSORIES

order online at www.grizzly.com or call 1-800-523-4777

Installing unapproved accessories may

SECTION 5: ACCESSORIES

cause machine to malfunction, resulting in
serious personal injury or machine damage.
To reduce this risk, only install accessories
recommended for this machine by Grizzly.

T27132 - Cold Cut Saw Blade 11" x 180T

This 180-tooth, 11" blade, provides a clean,
straight, burr-free cut and precise miters for a
wide range of metal projects. Features a 1.26"
bore diameter.

NOTICE

Refer to our website or latest catalog for
additional recommended accessories.

H9240 Rustlick WS5050 Soluble Oil, 1 Gal.

Effective general purpose and heavy-duty chlo­rinated E.P. additive provides excellent tool life,
and helps protect neoprene seals. Can be used
on all metals except titanium.

Figure 34. T27132 Replacement blade for

G0783.

T20502—Face Shield Crown Protector 7"
T20503—Face Shield Window
T20452—"Kirova" Anti-Reflective S. Glasses

T20502

T20452

T20503

Figure 36. H9240 heavy-duty soluble oil.

D2272—Tilting Roller Stand

Adjusts from 26" to 44", 0º-45º. 150 lb. capacity.

D2273—Single Roller Stand

Adjusts from 26

D2274—5 Roller Stand

Adjusts from 26" to 44
These super heavy-duty roller stands feature
convenient hand knobs for fast height adjustment.

D2272

5

⁄8" to 45". 250 lb. capacity.

5

⁄8", with a 250 lb. capacity.

D2274

D2273

Figure 35. Eye protection assortment.

Figure 37. Roller Stands.

G0783 (Mfd. Since 10/17)

-27-

SECTION 6: MAINTENANCE

Cleaning &

Always disconnect power
to the machine before
performing maintenance.
Failure to do this may
result in serious person­al injur y.

Schedule

For optimum performance from your machine,
follow this maintenance schedule and refer to any
specific instructions given in this section.

Daily Check:

• Loose mounting bolts/screws/nuts.

• Damaged or worn saw blade.

• Coolant level.

• Proper function of blade guard.

• General cleanup to prevent buildup of metal
particulate.

Protecting

Metal chips left on the machine that have been
soaked with water-based cutting fluid will invite
oxidation and a gummy residue build-up around
the moving parts. Use a brush and shop vacu­um to remove chips and debris from the working
surfaces of the saw. Never blow off the saw with
compressed air, as this will force metal chips deep
into the mechanisms and may cause injury to
yourself or bystanders.

Remove any rust build-up from unpainted cast
iron surfaces, and treat with a non-staining lubri­cant after cleaning. Protect other unpainted cast­iron surfaces with regular applications of ISO 68
oil or other quality metal protectant.

Lubrication

Weekly Maintenance:

• Clean machine thoroughly, including coolant
tank to remove particulate.

• Clean coolant screens on machine base and
fluid reservoir.

• Check/adjust gearbox oil level (see Page 29).

• Lubricate vise leadscrew (see Page 29).

Monthly Check:

• Check/tighten machine bolts.

• Oil saw hinge pin ball oilers (see Page 30).

• Lubricate base pivot (see Page 30).

Every Six Months:

• Change gearbox oil (see Page 29).

This cold cut saw requires regular lubrication to
maintain smooth movement and ensure long-last­ing operation.

An essential part of lubrication is cleaning the
components before lubricating them. Clean all
exterior components in this section with mineral
spirits, shop rags, and brushes before lubricating.

This step is critical because grime and chips build
up on lubricated components over time, which
makes them hard to move.

DISCONNECT MACHINE FROM POWER
BEFORE PERFORMING LUBRICATION!

-28-

G0783 (Mfd. Since 10/17)

Vise Leadscrew

Lube Type ...Model T23962 or ISO 68 Equivalent

Lube Amount ........................................... Fill Cup

Lubrication Frequency ..............................Weekly

To lubricate vise leadscrew:

1. DISCONNECT MACHINE FROM POWER!

2. Using vise handwheel, close vise jaws.

Leadscrew

Oil Cup

(1 of 2)

Vise Leadscrew

Figure 38. Oil cup leadscrew lubrication.

Gearbox Oil

Lube Type ...Model T23962 or ISO 68 Equivalent

Lube Amount ............................................

Check/Add Frequency ..............................Weekly

Change Frequency ..................... Every 6 Months

Items Needed Qty

Hex Wrench 8mm .............................................. 1

7

Open-End Wrench

⁄8" ....................................... 1

Drain Pan ........................................................... 1

Funnel ................................................................ 1

Additional Person .............................................. 1

To add/change gearbox oil:

1. DISCONNECT SAW FROM POWER!

2. Raise saw to upmost position, and remove

lever arm to access oil fill hole to allow oil to
drain more freely.

3. Place oil drain pan beneath saw gearbox,

and remove oil drain plug, located on bottom
side of gearbox (see Figure 39).

1

⁄2 Liter

3. Open each oil cup lid, and fill with ISO 68 or
equivalent oil, then move vise through its full
range of motion several times to disperse oil
along leadscrew.

4. Wipe away any excess oil.

Note: For best performance, periodically

clean leadscrew thoroughly with mineral
spirits or other degreaser and then relubri­cate.

Oil Fill Hole

Sight Glass

Oil Drain Plug

Figure 39. Oil fill and drain plug locations.

4. Hold drain pan under drain plug, then tilt saw

gearbox forward, allowing oil to drain out.

5. Have an assistant hold headstock in place,
and replace drain plug.

6. Insert funnel into fill hole. Add approximately

1

⁄2-liter of ISO 68 or equivalent oil until oil level
is halfway in sight glass. Wait 10 seconds to
allow oil to settle in sight glass before taking
a reading.

G0783 (Mfd. Since 10/17)

7. Wipe away any excess oil and re-install lever
arm.

-29-

Hinge-Pin Ball Oilers

Lube Type ...Model T23963 or ISO 32 Equivalent

Lube Amount ..................................... 1–2 Pumps

Lubrication Frequency ........... 8 hrs. of Operation

Base Pivot

Lube Type ....... Model T23963 ISO 32 Equivalent

Lube Amount ........................................Thin Coat

Lubrication Frequency ........... 8 hrs. of Operation

Proper lubrication of the hinge-pin ball oilers
shown in Figure 40, is done with a pump-type oil
can that has a tip wide enough to seal the ball oil
inlet. We do not recommend using metal needle
or lance-type tips, as they can push the ball too
far into the oiler, break the spring seat, and lodge
the ball in the oil galley.

Push the oil can nozzle tip against each ball oiler,
and pump oil can twice. If you see sludge and
contaminants coming out of the lubrication area,
continue pumping oil can until the oil runs clear,
and wipe away any excess oil.

Proper lubrication around the saw base pivot
allows for smooth rotation when adjusting the
miter angle.

If base pivot movement becomes difficult, apply a
small amount of oil to openings beside the miter
angle gauge and the pivot channel behind the
vise (see Figure 41). Rotate the base back-and­forth several times to distribute oil evenly.

Miter

Angle

Gauge

Pivot

Channel

Oil Access

Ball Oilers

Figure 40. Location of hinge-pin ball oilers.

Figure 41. Base pivot oil locations.

-30-

G0783 (Mfd. Since 10/17)

Review the troubleshooting procedures in this section if a problem develops with your machine. If you need

the

serial number and manufacture date of your machine before calling.

SECTION 7: SERVICE

replacement parts or additional help with a procedure, call our Technical Support. Note: Please gather

Troubleshooting

Motor & Electrical

Symptom Possible Cause Possible Solution

Machine does not
start or a breaker
trips.

Machine stalls or is
underpowered.

Machine has
vibration or
noisy operation.

1. Emergency stop button depressed/at fault.

2. Plug/receptacle at fault/wired wrong.

3. Incorrect power supply voltage or circuit
size.

4. Power supply circuit breaker tripped or fuse
blown.

5. Wiring open/has high resistance.

6. Capacitor at fault.

7. Master power switch at fault.

8. Motor at fault.

1. Workpiece crooked; vise jaws are loose or
incorrectly adjusted.

2. Machine undersized for task.

3. Wrong workpiece material.

4. Dull blade.

5. Plug/receptacle at fault.

6. Motor wired incorrectly.

7. Motor overheated.

8. Contactor not energized.

9. Motor bearings at fault.

10. Gearbox at fault.

1. Workpiece loose.

2. Machine incorrectly mounted to floor.

3. Motor or component loose.

4. Motor fan rubbing on fan cover.

5. Motor bearings at fault.

6. Gearbox at fault.

1. Rotate button head to reset. Replace.

2. Test for good contacts; correct the wiring (Page 35).

3. Ensure correct power supply voltage and circuit
size.

4. Ensure circuit is sized correctly and free of shorts.
Reset breaker or replace fuse.

5. Check/fix broken, disconnected, or corroded wires.

6. Test; check/fix broken wiring; replace capacitor.

7. Test/replace switch.

8. Test/repair/replace.

1. Straighten or replace workpiece/adjust vise jaws to
avoid workpiece binding saw blade.

2. Use correct blade; reduce feed rate/depth of cut;
use more coolant if possible (Page 22).

3. Use correct type/size of metal for cutting operation.

4. Sharpen/replace blade (Page 20).

5. Test for good contacts/correct wiring (Page 35).

6. Wire motor correctly (Page 35).

7. Clean motor, let cool, and reduce workload.

8. Test all legs of contactor; repair/replace.

9. Test/repair/replace.

10. Replace broken or slipping gears.

1. Use correct vise locations and re-clamp workpiece.

2. Tighten mounting bolts; relocate/shim machine.

3. Inspect/replace damaged bolts/nuts, and re-tighten
with thread locking fluid.

4. Fix/replace fan cover; replace loose/damaged fan.

5. Test by rotating shaft; rotational grinding/loose shaft
requires bearing replacement.

6. Replace broken or slipping gears.

G0783 (Mfd. Since 10/17)

-31-

Cutting Operations

Symptom Possible Cause Possible Solution

Premature blade
wear.

Teeth breaking or
chipping.

Vibration when
cutting.

Cut is not
straight.

Blade sticks in
cut.

Blade breaks. 1. Material type too hard, incorrectly shaped, or

1. Blade not worn in correctly.

2. Cutting pressure too high.

3. Cutting pressure too low.

4. Incorrect blade for material type.

5. Inadequate blade lubrication.

1. Blade not worn in correctly.

2. Material type too hard, incorrectly shaped, or
has flaws.

3. Wrong tooth pitch/profile.

4. Workpiece not secured in vise.

5. Vibrations in machine causing blade to
"bounce" on workpiece.

6. Cutting pressure too high.

7. Teeth touching workpiece before cut begins.

8. Inadequate blade lubrication.

1. Machine undersized for task.

2. Workpiece not secured in vise.

3. Wrong tooth pitch/profile.

4. Cross section of workpiece is too large.

5. Inadequate blade lubrication.

1. Workpiece is not secured in vise.

2. Cutting pressure too high.

3. Debris on vise.

4. Cutting angle not properly set.

5. Dull/warped blade.

1. Cutting pressure too high.

2. Waste material/cutting fluid buildup on blade.

3. Inadequate blade lubrication.

has flaws.

2. Cutting pressure too high.

3. Wrong tooth pitch/profile.

4. Blade not worn in correctly.

1. Follow correct procedure for breaking in new blade
(Page 25).

2. Reduce cutting pressure.

3. Increase cutting pressure.

4. Choose correct blade for material type.

5. Check level of cutting fluid (Page 22), valve
position, fluid screens, functionality of pump, and
flow of hose.

1. Follow correct procedure for breaking in new blade
(Page 25).

2. Decrease cutting pressure, choose correct blade for
material type; ensure workpiece does not contain
flaws.

3. Choose correct blade for material type (Page 20).

4. Check vice, jaws, and clamping pressure (Page 19).

5. Find/correct source of machine vibration.

6. Reduce cutting pressure.

7. Do not allow blade teeth to touch workpiece during
start-up.

8. Check level of cutting fluid (Page 22), valve
position, functionality of pump, and flow of hose.

1. Use correct, sharp blade; reduce cutting rate/depth
of cut; use more coolant if possible (Page 20).

2. Check vice, jaws, and clamping pressure (Page 19).

3. Use correct blade for workpiece (Page 20).

4. Adhere to maximum cutting capacities for this
machine (Page 6).

5. Check level of cutting fluid (Page 22), valve
position, functionality of pump, and flow of hose.

1. Check vice, jaws, and clamping pressure (Page 19).

2. Reduce cutting pressure.

3. Clean vise.

4. Set cutting angle according to scale (Page 20).

5. Sharpen/replace blade (Page 20).

1. Reduce cutting pressure.

2. Clean blade, replace cutting fluid regularly
(Page 22).

3. Check level of cutting fluid (Page 22), valve
position, functionality of pump, and flow of hose.

1. Decrease cutting pressure, choose correct blade for
material type; ensure workpiece does not contain
flaws.

2. Reduce cutting pressure; replace blade.

3. Use correct blade for workpiece (Page 20).

4. Follow correct procedure for breaking in new blade
(Page 25).

-32-

G0783 (Mfd. Since 10/17)

Adjusting Miter

Lock Lever

The miter lock lever (see Figure 42) ensures the
swiveling saw base remains locked at a desired
angle during the cut.

To adjust lock lever:

1. DISCONNECT SAW FROM POWER!

2. Loosen cap screws securing lock lever arm to

lock bolt shown in Figure 43.

Lock lever adjustment components can be
accessed by removing the rear access panel or
through the front storage compartment.

Tools Needed: Qty

Hex Wrench 6mm .............................................. 1

Wrench or Socket 14mm ................................... 1

Miter Lock Lever

Vise Handwheel

Figure 42. Miter lock lever location

Lock

Bolt

Cap

Screw

(1 of 3)

Figure 43. Miter lock lever adjustment

components.

3. Rotate lock lever left or right, as needed.
Re-tighten cap screws and tensioner hex
nuts, and then test lock lever range of move­ment.

Note: Check lock lever clearance to ensure

it does not interfere with the vise handwheel
rotation when fully locked.

Tensioner

Hex Nut

(1 of 3)

Lock

Lever

Arm

G0783 (Mfd. Since 10/17)

-33-

These pages are current at the time of printing. However, in the spirit of improvement, we may make chang­es to the electrical systems of future machines. Compare the manufacture date of your machine to the one

number and manufacture date of your

machine before calling. This information can be found on the main machine label.

machine

SECTION 8: WIRING

stated in this manual, and study this section carefully.

If there are differences between your machine and what is shown in this section, call Technical Support at
[phone] for assistance BEFORE making any changes to the wiring on your machine. An updated
wiring diagram may be available. Note: Please gather the serial

Wiring Safety Instructions

SHOCK HAZARD. Working on wiring that is con-

nected to a power source is extremely dangerous.
Touching electrified parts will result in personal
injury including but not limited to severe burns,
electrocution, or death. Disconnect the power
from the machine before servicing electrical com­ponents!

MODIFICATIONS. Modifying the wiring beyond
what is shown in the diagram may lead to unpre­dictable results, including serious injury or fire.
This includes the installation of unapproved after­market parts.

WIRE CONNECTIONS. All connections must
be tight to prevent wires from loosening during
machine operation. Double-check all wires dis­connected or connected during any wiring task to
ensure tight connections.

CIRCUIT REQUIREMENTS. You MUST follow
the requirements at the beginning of this manual
when connecting your machine to a power source.

WIRE/COMPONENT DAMAGE. Damaged wires
or components increase the risk of serious per­sonal injury, fire, or machine damage. If you notice
that any wires or components are damaged while
performing a wiring task, replace those wires or
components.

MOTOR WIRING. The motor wiring shown in
these diagrams is current at the time of printing
but may not match your machine. If you find this
to be the case, use the wiring diagram inside the
motor junction box.

CAPACITORS/INVERTERS. Some capacitors
and power inverters store an electrical charge for
up to 10 minutes after being disconnected from
the power source. To reduce the risk of being
shocked, wait at least this long before working on
capacitors.

EXPERIENCING DIFFICULTIES. If you are expe­riencing difficulties understanding the information
included in this section, contact our Technical
Support at [phone].

The photos and diagrams
included in this section are
best viewed in color. You
can view these pages in
color at www.grizzly.com.

-34-

G0783 (Mfd. Since 10/17)

Wiring Overview

Master

Power Switch

Transformer

Emergency

Stop Button

Variable-

Speed

Control

Contactor

Power Cord

Figure 46. G0783 electrical components.

G0783 (Mfd. Since 10/17)

READ ELECTRICAL SAFETY

ON PAGE 34!

-35-

Wiring Diagram

The motor wiring shown here is
current at the time of printing, but it
may not match your machine.
Always use the wiring diagram
inside the motor junction box.

LEVER

POWER

BUTTON

ONPOW

LAS1-A SERIES

5A/220VAC
5A/250VAC

MASTER

POWER SWITCH

EMERGENCY STOP BUTTON

Telemecanique

1

NC

1

ZB2-BE102C

AC 15 240V - 3A

1

1 5 9

CanSen
LW26-20 AC-23A

(Top)

2

L1

3 7 11

(Bottom)

4 8

10

6

L3

L2

12

ROTARY SWITCH

U2

W2

V2

2

6

10

2

1

CanSen

HZ5D-20

IEC60947-3

TOP

GB14048.3

VIEW

1

U

5

V

9

V1

U1

W1

4

8

12

3

7

11

W

13

(Top)

16

(Bottom)

15

Ground

V1

U1

W1

L2

L1

L3

N

1

W2

U2

(220V 3-Ph)

V2

L1

14

TO

MOTOR

220 VAC

3-Phase

L15-20 Plug

(as recommended)

Hot

Ground

Hot

Hot

N

L1

TRANSFORMER

POWER: 20VA TC

O

U1

W1

V1

PE

1L1 3L2 5L3 13NO A1

CONTACTOR

Telemecanique

220V

JEM1-0-1

LC1K

0910

2T1 4T2

L1 L2 L3

20A 3-Phase
2F99523016

6T3 14NO

V

U

50/60 HZ

W

A2

O

-36-

READ ELECTRICAL SAFETY

ON PAGE 34!

COOLANT PUMP MOTOR

220V 3-Phase

G0783 (Mfd. Since 10/17)

127

132

Please Note: We do our best to stock replacement parts whenever possible, but we cannot guarantee that all parts shown here
are available for purchase. Call [phone] or visit our online parts store at www.grizzly.com to check for availability.

SECTION 9: PARTS

Base

133

27

21

22 23

128

28

20

17

18

19

26

129

24

25

16

127

22

29
26

135

14

126

4

1

2

5

1

40V2

11

126

131

9

6V2

133

130

15

REF PART # DESCRIPTION REF PART # DESCRIPTION

1 P0783001 CAP SCREW M5-.8 X 8 24 P0783024 HEX NUT M8-1.25
2 P0783002 REAR COVER 25 P0783025 CAP SCREW M8-1.25 X 40
4 P0783004 COOLANT HOSE OUTFLOW 1/2" X 60" 26 P0783026 CAP SCREW M10-1.5 X 45
5 P0783005 COOLANT HOSE INFLOW 1-1/2" X 18" 27 P0783027 DOOR LATCH
6V2 P0783006V2 COOLANT PICKUP TUBE V2.10.17 28 P0783028 FRONT ACCESS DOOR
9 P0783009 HOSE FITTING M24-2 X 12, L43 BRASS 29 P0783029 LOCK WASHER 10MM
11 P0783011 PHLP HD SCR M5-.8 X 6 40V2 P0783040V2 PUMP MOTOR 40W 220V 3-PH ASSY V2.10.17
14 P0783014 MACHINE STAND 126 P0783126 COOLANT HOSE CLAMP 1/2"
15 P0783015 COOLANT TANK 2-GALLON 127 P0783127 EYE BOLT 32MM, M12-1.75 X 22
16 P0783016 STRAINER 60MM 128 P0783128 LOCK WASHER 10MM
17 P0783017 STAND TOP PLATE 129 P0783129 HEX NUT M16-2
18 P0783018 SPACER 34 ID X 64 OD 130 P0783130 HEX NUT M24-2
19 P0783019 STUD-UDE M26-2.5 X 100 131 P0783131 FLAT WASHER 24MM
20 P0783020 LOCK LEVER M16-2 X 20 132 P0783132 POWER CORD 20G 3W 72" NO PLUG
21 P0783021 LOCK LEVER HANDLE 85L M16-2 133 P0783133 PHLP HD SCR M5-.8 X 35
22 P0783022 FLAT WASHER 10MM 135 P0783135 STRAIN RELIEF TYPE-3 PG20
23 P0783023 TENSION NUT M26-2.5

G0783 (Mfd. Since 10/17)

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-37-

Vise

42

43

47

37

45

46

136

37

41

38 39

136

37

47

41

45

44

48

46

49

35

47

36

34

32

31

30

180

REF PART # DESCRIPTION REF PART # DESCRIPTION

30 P0783030 VISE HANDLE HUB COVER 42 P0783042 CAP SCREW M6-1 X 24
31 P0783031 HANDLE HUB 43 P0783043 SPLASH GUARD SUPPORT
32 P0783032 LEVER HANDLE 160L M10-1.5 X 10 44 P0783044 SPLASH GUARD
34 P0783034 KEY 6 X 6 X 10 45 P0783045 HEX NUT M8-1.25
35 P0783035 LEADSCREW 46 P0783046 VISE JAW RIGHT BEVEL
36 P0783036 GUIDE BAR 47 P0783047 CAP SCREW M8-1.25 X 30
37 P0783037 SET SCREW M8-1.25 X 10 48 P0783048 VISE BODY
38 P0783038 VISE BASE 49 P0783049 OIL CUP M8-1.25 X 7
39 P0783039 ROLL PIN 10 X 30 136 P0783136 CAP SCREW M8-1.25 X 12
41 P0783041 VISE JAW LEFT BEVEL 180 P0783180 HEX NUT M20-2.5

-38-

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G0783 (Mfd. Since 10/17)

139

Motor

84

85

138

82

88

73

89

66

52

90

62

60

141

52

63

65

64

69

58

59

140

67

68

142

53

66

50

56

54

52

55

51

137

53-1

53-3 53-4

143

144

53-2

REF PART # DESCRIPTION REF PART # DESCRIPTION

50 P0783050 SPRING ARM (UPPER) 67 P0783067 HEADSTOCK EXTENSION SPRING
51 P0783051 CAP SCREW M8-1.25 X 25 68 P0783068 CAP SCREW M8-1.25 X 25
52 P0783052 LOCK WASHER 8MM 69 P0783069 SPRING ARM (LOWER)
53 P0783053 MOTOR 2.7HP 220V 3-PH 73 P0783073 SPACER 44 X 17
53-1 P0783053-1 MOTOR FAN COVER 82 P0783082 WORM
53-2 P0783053-2 MOTOR FAN 84 P0783084 MOTOR HOUSING
53-3 P0783053-3 BALL BEARING 6205ZZ 85 P0783085 OIL SIGHT GLASS 24MM
53-4 P0783053-4 BALL BEARING 6205ZZ 88 P0783088 DRAIN PLUG M16-2 X 12
54 P0783054 STRAIN RELIEF TYPE-3 PG15 89 P0783089 KNURLED NUT M10-1.5
55 P0783055 FLAT WASHER 5MM 90 P0783090 CAP SCREW M10-1.5 X 80
56 P0783056 CAP SCREW M5-.8 X 10 137 P0783137 STRAIN RELIEF TYPE-3 PG20
58 P0783058 TRIGGER BUTTON CONNECTION 138 P0783138 LOCK WASHER 10MM
59 P0783059 MOTOR GASKET 139 P0783139 CONTROL BOX COVER
60 P0783060 SPANNER NUT M20-1.5 LH 140 P0783140 CONTROL BOX
62 P0783062 CAP SCREW M10-1.5 X 20 141 P0783141 KEY 6 X 6 X 30
63 P0783063 BALL OILER 10MM PRESS-IN 142 P0783142 RUBBER GASKET
64 P0783064 HOOD ARM MOUNTING BRACKET 143 P0783143 MOTOR SPEC PLATE
65 P0783065 CAP SCREW M8-1.25 X 25 144 P0783144 CAP SCREW M3-.5 X 6
66 P0783066 FLAT WASHER 8MM

G0783 (Mfd. Since 10/17)

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-39-

108

153

152

Column & Headstock

107

105

100

102

99

146

109

109

117

124

98

103

125

96

97

104

95

94

148

149

93

145

107

92

101

109

106

110

91

111

112

113

114

115

116

122

117

119

120

151

79

150

152

118

86

87

147

153

REF PART # DESCRIPTION REF PART # DESCRIPTION

79 P0783079 PIVOT SHAFT 110 P0783110 UPPER BLADE HOOD
80 P0783080 MITER SCALE 111 P0783111 BEARING HOUSING
86 P0783086 CAP SCREW M3-.5 X 6 112 P0783112 EXT RETAINING RING 72MM
87 P0783087 IDENTIFICATION PLATE 113 P0783113 BALL BEARING 6207-OPEN
91 P0783091 OIL SEAL 45 X 65 X 14 114 P0783114 O-RING 75 X 2.7
92 P0783092 BLADE SPINDLE 115 P0783115 SPACER
93 P0783093 SAW BLADE 11" X 180-TOOTH 116 P0783116 WORM GEAR
94 P0783094 ROLL PIN 8 X 20 117 P0783117 EXT RETAINING RING 32MM
95 P0783095 BLADE FLANGE 118 P0783118 NEEDLE BEARING BK3026
96 P0783096 CAP SCREW M10-1.5 X 25 LH 119 P0783119 LEVER ARM CABLE 36" RUBBER

97 P0783097 LOWER BLADE HOOD 120 P0783120 LEVER ARM M22-2.5
98 P0783098 CLEVIS PIN 8 X 18 GROOVED 122 P0783122 POWER BUTTON ONPOW LAS1-A 5A
99 P0783099 BLADE HOOD LINKAGE 9-1/2" 124 P0783124 CLEVIS PIN 8 X 13 GROOVED
100 P0783100 HOOD ROD PIVOT 125 P0783125 SPACER 2 X 30MM (NYLON)
101 P0783101 CAP SCREW M10-1.5 X 60 145 P0783145 HOOD ROD PIVOT
102 P0783102 COOLANT SHUT-OFF VALVE 146 P0783146 HOOD PIVOT SPACER
103 P0783103 EXT RETAINING RING 9MM 147 P0783147 BASE
104 P0783104 BLADE HOOD LINKAGE 11-1/2" 148 P0783148 SPACER 8 X 2MM (NYLON)
105 P0783105 CLEVIS PIN 8 X 15 GROOVED 149 P0783149 CLEVIS PIN 8 X 22 GROOVED
106 P0783106 BLADE HOOD LINKAGE 7-1/2" 150 P0783150 FLAT WASHER 22MM
107 P0783107 SPACER 8 X 3MM (NYLON) 151 P0783151 HEX NUT M22-2.5
108 P0783108 BLADE HOOD LINKAGE 6-1/2" 152 P0783152 LEVER ARM POINTER
109 P0783109 EXT RETAINING RING 8MM 153 P0783153 RIVET 2 X 6MM NAMEPLATE, STEEL

80

-40-

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G0783 (Mfd. Since 10/17)

Electrical Parts

159

Telemecanique

NC

E-Stop

Button

Master Power Switch

Can Sen

LW26-20 AC-23A

165

157

164

TO

MOTOR

HZ5D-20

GB14048.3

IEC6097-3

Blade
Speed
Switch

167

166

158

Ground

163

164

Transformer

POWER: 20VA TC

160

161

Telemecanique

LC1K

0910

Contactor

220V

50/60 HZ

162

REF PART # DESCRIPTION REF PART # DESCRIPTION

157 P0783157 E-STOP BUTTON TELE ZB2-BE102C 163 P0783163 GROUNDING BLOCK 3-TERMINAL
158 P0783158 ROTARY SWITCH CANSEN HZ5D-20 1/0/2 164 P0783164 PHLP HD SCR M4-.7 X 6
159 P0783159 ROTARY SWITCH CANSEN LW26-20 24V 165 P0783165 FLAT WASHER 4MM
160 P0783160 TRANSFORMER 20VA-TC 230V/400V-24V 166 P0783166 PHLP HD SCR M5-.8 X 6
161 P0783161 CONTACTOR TELE LC1K-0910 24V 167 P0783167 EXT TOOTH WASHER 5MM
162 P0783162 PUMP CORD 3-WIRE, 72"

G0783 (Mfd. Since 10/17)

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-41-

173

Factory
Label

Labels & Cosmetics

174 168

172

169

168

171

175

176

170

177

179

178

REF PART # DESCRIPTION REF PART # DESCRIPTION

168 P0783168 DISCONNECT POWER LABEL 174 P0783174 READ MANUAL LABEL
169 P0783169 BIOLOGICAL/POISON LABEL 175 P0783175 GRIZZLY PUTTY TOUCH-UP PAINT
170 P0783170 MODEL NUMBER LABEL 176 P0783176 MACHINE ID LABEL
171 P0783171 BLADE/AMPUTATION LABEL 177 P0783177 GRIZZLY NAMEPLATE-MINI
172 P0783172 SAFETY GLASSES LABEL 178 P0783178 GRIZZLY.COM LABEL
173 P0783173 ELECTRICITY LABEL 179 P0783179 GRIZZLY GREEN TOUCH-UP PAINT

Safety labels warn about machine hazards and ways to prevent injury. The owner of this machine
MUST maintain the original location and readability of the labels on the machine. If any label is
removed or becomes unreadable, REPLACE that label before using the machine again. Contact
Grizzly at [phone] or www.grizzly.com to order new labels.

-42-

BUY PARTS ONLINE AT GRIZZLY.COM !

Scan QR code to visit our Parts Store.

G0783 (Mfd. Since 10/17)

WARRANTY CARD

Name _____________________________________________________________________________

Street _____________________________________________________________________________

City _______________________ State _________________________ Zip _____________________

Phone # ____________________ Email _________________________________________________

Model # ____________________ Order # _______________________ Serial # __________________

The following information is given on a voluntary basis. It will be used for marketing purposes to help us develop
better products and services. Of course, all information is strictly confidential.

1. How did you learn about us?
____ Advertisement ____ Friend ____ Catalog
____ Card Deck ____ Website ____ Other:

2. Which of the following magazines do you subscribe to?

____ Cabinetmaker & FDM
____ Family Handyman
____ Hand Loader
____ Handy
____ Home Shop Machinist
____ Journal of Light Cont.
____ Live Steam
____ Model Airplane News
____ Old House Journal
____ Popular Mechanics

3. What is your annual household income?
____ $20,000-$29,000 ____$30,000-$39,000 ____ $40,000-$49,000
____ $50,000-$59,000 ____$60,000-$69,000 ____ $70,000+

CUT ALONG DOTTED LINE

4. What is your age group?
____ 20-29 ____ 30-39 ____ 40-49
____ 50-59 ____ 60-69 ____ 70+

5. How long have you been a woodworker/metalworker?
____ 0-2 Years ____ 2-8 Years ____ 8-20 Years ____20+ Years

6. How many of your machines or tools are Grizzly?
____ 0-2 ____ 3-5 ____ 6-9 ____10+

____ Popular Science
____ Popular Woodworking
____ Precision Shooter
____ Projects in Metal
____ RC Modeler
____ Rie
____ Shop Notes
____ Shotgun News
____ Today’s Homeowner
____ Wood

____ Wooden Boat
____ Woodshop News
____ Woodsmith
____ Woodwork
____ Woodworker West
____ Woodworker’s Journal
____ Other:

7. Do you think your machine represents a good value? _____Yes _____No

8. Would you recommend Grizzly Industrial to a friend? _____Yes _____No

9. Would you allow us to use your name as a reference for Grizzly customers in your area?
Note: We never use names more than 3 times. _____Yes _____No

10. Comments: _____________________________________________________________________

_________________________________________________________________________________

_________________________________________________________________________________

_________________________________________________________________________________

FOLD ALONG DOTTED LINE

FOLD ALONG DOTTED LINE

Place

Stamp

Here

GRIZZLY INDUSTRIAL, INC.
P.O. BOX 2069
BELLINGHAM, WA 98227-2069

Send a Grizzly Catalog to a friend:

Name_______________________________

Street_______________________________

City______________State______Zip______

TAPE ALONG EDGES--PLEASE DO NOT STAPLE

WARRANTY AND RETURNS

We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, special,

WARRANTY AND RETURNS

Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from
the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse,
negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole written warranty
and any and all warranties that may be implied by law, including any merchantability or fitness, for any par­ticular purpose, are hereby limited to the duration of this written warranty. We do not warrant or represent
that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants.
In no event shall Grizzly’s liability under this warranty exceed the purchase price paid for the product and
any legal actions brought against Grizzly shall be tried in the State of Washington, County of Whatcom.

or consequential damages arising from the use of our products.

To take advantage of this warranty, contact us by mail or phone and give us all the details. We will then
issue you a “Return Number,’’ which must be clearly posted on the outside as well as the inside of the
carton. We will not accept any item back without this number. Proof of purchase must accompany the
merchandise.

The manufacturers reserve the right to change specifications at any time because they constantly strive to
achieve better quality equipment. We make every effort to ensure that our products meet high quality and
durability standards and we hope you never need to use this warranty.

Please feel free to write or call us if you have any questions about the machine or the manual.

Thank you again for your business and continued support. We hope to serve you again soon.