Grizzly G0779 User Manual

MODEL G0779
HEAVY-DUTY FLOOR MODEL
GEARHEAD DRILL PRESS
OWNER'S MANUAL
(For models manufactured since 09/14)
COPYRIGHT © MAY, 2015 BY GRIZZLY INDUSTRIAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
V1. 0 5 .15
This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators.
Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.
The owner of this machine/tool is solely responsible for its safe use. This responsibility includes but is not limited to proper installation in a safe environment, personnel training and usage authorization, proper inspection and maintenance, manual availability and compre­hension, application of safety devices, cutting/sanding/grinding tool integrity, and the usage of personal protective equipment.
The manufacturer will not be held liable for injury or property damage from negligence, improper training, machine modifications or misuse.
Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
Lead from lead-based paints.
Crystalline silica from bricks, cement and other masonry products.
Arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: Work in a well ventilated area, and work with approved safety equip­ment, such as those dust masks that are specially designed to filter out microscopic particles.
Table of Contents
INTRODUCTION ............................................... 2
Contact Info.................................................... 2
Manual Accuracy ........................................... 2
Identification ................................................... 3
Controls & Components ................................. 4
Machine Data Sheet ...................................... 5
SECTION 1: SAFETY ....................................... 7
Safety Instructions for Machinery .................. 7
Additional Safety for Drill Presses ................. 9
SECTION 2: POWER SUPPLY ...................... 10
SECTION 3: SETUP ....................................... 12
Needed for Setup ......................................... 12
Unpacking .................................................... 12
Inventory ...................................................... 13
Cleanup ........................................................ 14
Site Considerations ...................................... 15
Lifting & Placing ........................................... 16
Anchoring to Floor ....................................... 16
Arbor/Chuck Assembly ................................ 17
Initial Lubrication .......................................... 17
Test Run ...................................................... 18
Spindle Break-In .......................................... 18
SECTION 5: ACCESSORIES ......................... 27
SECTION 6: MAINTENANCE ......................... 31
Schedule ...................................................... 31
Cleaning & Protecting .................................. 31
Lubrication ................................................... 31
SECTION 7: SERVICE ................................... 34
Troubleshooting ........................................... 34
Tensioning Return Spring ............................ 36
Calibrating Depth Stop ................................. 36
SECTION 8: WIRING ...................................... 37
Wiring Safety Instructions ............................ 37
Electrical Components ................................ 38
Wiring Diagram ............................................ 39
SECTION 9: PARTS ....................................... 40
Headstock .................................................... 40
Column ......................................................... 43
Accessories .................................................. 45
Labels .......................................................... 46
WARRANTY & RETURNS ............................. 49
SECTION 4: OPERATIONS ........................... 19
Operation Overview ..................................... 19
Positioning Table ......................................... 20
Positioning Headstock ................................. 21
Installing/Removing Tooling ......................... 22
Using Spindle Downfeed Controls ............... 24
Setting Depth Stop ....................................... 24
Spindle Speed.............................................. 25
Calculating Spindle Speed for Drilling ......... 26
Model G0779 (Mfd. Since 09/14)
-1-

INTRODUCTION

We are proud to provide a high-quality owner’s manual with your new machine!
We
instruc­tions, specifications, drawings, and photographs in this manual. Sometimes we make mistakes, but our policy of continuous improvement also means that
you receive is
slightly different than shown in the manual
If you find this to be the case, and the difference between the manual and machine leaves you confused or unsure about something
check our
website for an updated version. W
current
manuals and
on our web-
site at
Alternatively, you can call our Technical Support for help. Before calling, make sure you write down the
from the machine ID label (see below). This information is required for us to provide proper tech support, and it helps us determine if updated documenta­tion is available for your machine.
We stand behind our machines! If you have ques­tions or need help, contact us with the information below. Before contacting, make sure you get the
serial number
machine ID label. This will help us help you faster.
We want your feedback on this manual. What did you like about it? Where could it be improved? Please take a few minutes to give us feedback.
Email: manuals@grizzly.com

Contact Info

and manufacture date from the
Grizzly Technical Support
1203 Lycoming Mall Circle
Muncy, PA 17756
Phone: (570) 546-9663
Email: techsupport@grizzly.com
Grizzly Documentation Manager
P.O. Box 2069
Bellingham, WA 98227-2069

Manual Accuracy

made every effort to be exact with the
sometimes the machine
.
,
e post
manual updates for free
www.grizzly.com.
Manufacture Date and Serial Number
Manufacture Date
Serial Number
-2-
Model G0779 (Mfd. Since 09/14)

Identification

To reduce your risk of serious injury, read this entire manual BEFORE
Become familiar with the names and locations of the controls and features shown below to better understand the instructions in this manual.
Spindle Speed
Range Selector
Depth Scale
& Pointer
Quill Lock
Lever
Spindle
Switch
Quill
& Spindle
Table
Motor
Drawbar
Cover
Spindle Speed
Selector
Coarse Downfeed
Lever
Downfeed
Selector Knob
Fine Downfeed
Handwheel
Table Elevation
Crank
Model G0779 (Mfd. Since 09/14)
using machine.
-3-
Controls &
To reduce your risk of serious injury, read this entire manual BEFORE
J
Components
using machine.
Refer to Figures 1–3 and the following descrip­tions to become familiar with the basic controls of this machine.
Headstock
E
D
C
K
I
L
Figure 2. Headstock controls (left).
I. Headstock Elevation Crank: Changes ele-
vation of entire headstock.
J. Spindle Speed Range Selector: Selects
between low and high spindle speed ranges.
K. Spindle Speed Selector: Selects one of
three spindle speeds within each range.
L. Quill Lock: Locks quill in position.
B
A
Figure 1. Headstock controls (right).
A. Depth Stop Adjustment Knob: Determines
depth of cut.
B. Depth Scale: Indicates depth of cut.
C. Depth Stop: Stops spindle travel at pre-
determined depth.
D. Spindle Switch: Turns machine ON and
OFF. Selects direction of spindle rotation.
E. Headstock Locking Nuts: Lock headstock
in position.
F. Coarse Downfeed Levers: Provide coarse
control over vertical spindle travel.
G. Downfeed Selector Knob: Engages/disen-
gages fine downfeed handwheel.
H. Fine Downfeed Handwheel: Provides fine
control over vertical spindle travel.
-4-
H
G
F
Table
N
M
O
Figure 3. Table controls.
M. Table Elevation Lock Handles: Secure
table assembly to column. Unlock to raise or lower table, or to pivot table assembly around column.
N. Table Rotation Lock Handle: Allows table
to rotate.
O. Table Elevation Crank: Changes elevation
of table assembly.
Model G0779 (Mfd. Since 09/14)

Machine Data Sheet

MACHINE DATA
SHEET
Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901
MODEL G0779 HEAVY-DUTY FLOOR MODEL GEARHEAD
DRILL PRESS
Product Dimensions:
Weight.............................................................................................................................................................. 706 lbs.
Width (side-to-side) x Depth (front-to-back) x Height........................................................................... 25 x 33 x 80 in.
Footprint (Length x Width)............................................................................................................................ 26 x 18 in.
Shipping Dimensions:
Type.......................................................................................................................................................... Wood Crate
Content........................................................................................................................................................... Machine
Weight.............................................................................................................................................................. 786 lbs.
Length x Width x Height....................................................................................................................... 29 x 30 x 72 in.
Electrical:
Power Requirement............................................................................................................ 220V, Single-Phase, 60Hz
Full-Load Current Rating....................................................................................................................................... 8.6A
Minimum Circuit Size.............................................................................................................................................. 15A
Connection Type....................................................................................................................................... Cord & Plug
Power Cord Included.............................................................................................................................................. Yes
Power Cord Length.......................................................................................................................................... 6-1/2 ft.
Power Cord Gauge......................................................................................................................................... 14 AWG
Plug Included.......................................................................................................................................................... Yes
Included Plug Type................................................................................................................................................ 6-15
Switch Type....................................................................................................................................... Forward/Reverse
Motors:
Main
Type................................................................................................................. TEFC Capacitor-Start Induction
Horsepower................................................................................................................................................ 2 HP
Phase............................................................................................................................................ Single-Phase
Amps........................................................................................................................................................... 8.6A
Speed................................................................................................................................................ 1720 RPM
Power Transfer ................................................................................................................................. Gear Drive
Bearings..................................................................................................... Shielded & Permanently Lubricated
Main Specifications:
Operation Information
Swing................................................................................................................................................... 23-3/8 in.
Drilling Capacity (Mild Steel)................................................................................................................. 1-1/4 in.
Number of Spindle Speeds............................................................................................................................... 6
Range of Spindle Speeds.......................................................................................................... 90 – 1970 RPM
Drill Chuck Type........................................................................................................................................... B16
Drill Chuck Size................................................................................................................................. 1 – 13 mm
Head Information
Max Head Tilt (Left/Right)....................................................................................................................... 90 deg.
Maximum Movement of Head Casting................................................................................................ 10-1/2 in.
Head Swivel.......................................................................................................................................... 360 deg.
Model G0779 (Mfd. Since 09/14)
-5-
Spindle Information
Spindle Taper............................................................................................................................................... R-8
Spindle Travel.............................................................................................................................................. 5 in.
Distance From Spindle To Column.................................................................................................. 11-11/16 in.
Distance From Spindle To Table......................................................................................................... 26-1/2 in.
Distance From Spindle To Base........................................................................................................ 44-3/16 in.
Table Information
Table Length........................................................................................................................................ 19-5/8 in.
Table Width................................................................................................................................................ 18 in.
Table Thickness.................................................................................................................................... 1-3/4 in.
Floor To Table Height...................................................................................................................... 22-15/16 in.
Vertical Table Movement..................................................................................................................... 24-3/8 in.
Max Table Tilt (Left/Right)...................................................................................................................... 60 deg.
Table Swivel Around Center................................................................................................................. 360 deg.
Table Swivel Around Column............................................................................................................... 360 deg.
Maximum Movement Of Work Table................................................................................................... 24-3/8 in.
Number of T Slots............................................................................................................................................. 2
T Slot Width............................................................................................................................................ 9/16 in.
T Slot Length....................................................................................................................................... 18-1/2 in.
Construction
Table.................................................................................................................................................... Cast Iron
Spindle Housing................................................................................................................................... Cast Iron
Column................................................................................................................................................. Cast Iron
Head.................................................................................................................................................... Cast Iron
Base..................................................................................................................................................... Cast Iron
Paint Type/Finish.................................................................................................................................... Enamel
Other Related Information
Base Length...................................................................................................................................... 25-9/16 in.
Base Width.......................................................................................................................................... 17-3/4 in.
Quill Diameter.................................................................................................................................... 2-15/16 in.
Column Diameter................................................................................................................................... 4-1/2 in.
Other Specifications:
Country of Origin ................................................................................................................................................ China
Warranty ........................................................................................................................................................... 1 Year
Approximate Assembly & Setup Time .............................................................................................................. 1 Hour
Serial Number Location ................................................................................................................... Machine ID Label
ISO 9001 Factory .................................................................................................................................................. Yes
CSA, ETL, or UL Certified/Listed ............................................................................................................................ No
Features:
90 degree left, 90 degree right head tilt R-8 spindle 5" spindle stroke 60 degree left, 60 degree right table tilt 23-3/8" swing 6 speeds 2 HP motor Table equipped with lock levers Crank handle operated rack-and-pinion vertical table and head casting movement Drawbar thread size: 7/16-20; length: 17-3/4"
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Model G0779 (Mfd. Since 09/14)

SECTION 1: SAFETY

For Your Own Safety, Read Instruction
Manual Before Operating This Machine
The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words intended to convey the level of impor­tance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures. Always use common sense and good judgment.
Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury. It may also be used to alert against unsafe practices.
This symbol is used to alert the user to useful information about
NOTICE
proper operation of the machine.

Safety Instructions for Machinery

OWNER’S MANUAL. Read and understand this
owner’s manual BEFORE using machine.
TRAINED OPERATORS ONLY. Untrained oper­ators have a higher risk of being hurt or killed. Only allow trained/supervised people to use this machine. When machine is not being used, dis­connect power, remove switch keys, or lock-out machine to prevent unauthorized use—especially around children. Make workshop kid proof!
DANGEROUS ENVIRONMENTS. Do not use machinery in areas that are wet, cluttered, or have poor lighting. Operating machinery in these areas greatly increases the risk of accidents and injury.
MENTAL ALERTNESS REQUIRED. Full mental alertness is required for safe operation of machin­ery. Never operate under the influence of drugs or alcohol, when tired, or when distracted.
ELECTRICAL EQUIPMENT INJURY RISKS. You can be shocked, burned, or killed by touching live electrical components or improperly grounded machinery. To reduce this risk, only allow qualified service personnel to do electrical installation or repair work, and always disconnect power before accessing or exposing electrical equipment.
DISCONNECT POWER FIRST. nect machine from power supply BEFORE making adjustments, changing tooling, or servicing machine. This prevents an injury risk from unintended startup or contact with live electrical components.
EYE PROTECTION. Always wear ANSI-approved safety glasses or a face shield when operating or observing machinery to reduce the risk of eye injury or blindness from flying particles. Everyday eyeglasses are NOT approved safety glasses.
Always discon-
Model G0779 (Mfd. Since 09/14)
-7-
WEARING PROPER APPAREL. Do not wear clothing, apparel or jewelry that can become entangled in moving parts. Always tie back or cover long hair. Wear non-slip footwear to reduce risk of slipping and losing control or accidentally contacting cutting tool or moving parts.
HAZARDOUS DUST. Dust created by machinery operations may cause cancer, birth defects, or long-term respiratory damage. Be aware of dust hazards associated with each workpiece mate­rial. Always wear a NIOSH-approved respirator to reduce your risk.
HEARING PROTECTION. Always wear hear­ing protection when operating or observing loud machinery. Extended exposure to this noise without hearing protection can cause permanent hearing loss.
REMOVE ADJUSTING TOOLS. Tools left on machinery can become dangerous projectiles upon startup. Never leave chuck keys, wrenches, or any other tools on machine. Always verify removal before starting!
USE CORRECT TOOL FOR THE JOB. Only use this tool for its intended purpose—do not force it or an attachment to do a job for which it was not designed. Never make unapproved modifica­tions—modifying tool or using it differently than intended may result in malfunction or mechanical failure that can lead to personal injury or death!
AWKWARD POSITIONS. Keep proper footing and balance at all times when operating machine. Do not overreach! Avoid awkward hand positions that make workpiece control difficult or increase the risk of accidental injury.
CHILDREN & BYSTANDERS. Keep children and bystanders at a safe distance from the work area. Stop using machine if they become a distraction.
GUARDS & COVERS. Guards and covers reduce accidental contact with moving parts or flying debris. Make sure they are properly installed, undamaged, and working correctly BEFORE operating machine.
FORCING MACHINERY. Do not force machine. It will do the job safer and better at the rate for which it was designed.
NEVER STAND ON MACHINE. Serious injury may occur if machine is tipped or if the cutting tool is unintentionally contacted.
STABLE MACHINE. Unexpected movement dur­ing operation greatly increases risk of injury or loss of control. Before starting, verify machine is stable and mobile base (if used) is locked.
USE RECOMMENDED ACCESSORIES. Consult this owner’s manual or the manufacturer for rec­ommended accessories. Using improper acces­sories will increase the risk of serious injury.
UNATTENDED OPERATION. To reduce the risk of accidental injury, turn machine OFF and ensure all moving parts completely stop before walking away. Never leave machine running while unattended.
MAINTAIN WITH CARE. Follow all maintenance instructions and lubrication schedules to keep machine in good working condition. A machine that is improperly maintained could malfunction, leading to serious personal injury or death.
DAMAGED PARTS. Regularly inspect machine for damaged, loose, or mis-adjusted parts—or any condition that could affect safe operation. Immediately repair/replace BEFORE operating machine. For your own safety, DO NOT operate machine with damaged parts!
MAINTAIN POWER CORDS. When disconnect­ing cord-connected machines from power, grab and pull the plug—NOT the cord. Pulling the cord may damage the wires inside. Do not handle cord/plug with wet hands. Avoid cord damage by keeping it away from heated surfaces, high traffic areas, harsh chemicals, and wet/damp locations.
EXPERIENCING DIFFICULTIES. If at any time you experience difficulties performing the intend­ed operation, stop using the machine! Contact our Technical Support at (570) 546-9663.
-8-
Model G0779 (Mfd. Since 09/14)

Additional Safety for Drill Presses

or shav-
The primary risks of operating a Drill Press are as follows: You can be killed or seriously injured if clothing, jewelry, or long hair gets entangled with rotating spindle or cutting tool/bit. You can be severely cut or get your fingers amputated from contact with rotating cutting tool/bit. You can be blinded or struck with great force by broken cutting tools, metal chips, unsecured workpieces, chuck keys, or other adjustment tools thrown from rotating spindle. To reduce your risk of serious injury when operating this machine, completely heed and understand the following:
UNDERSTAND ALL CONTROLS. Make sure you
understand the function and proper use of all con­trols before starting. This will help you avoid mak­ing mistakes that result in serious injury.
WEAR FACE SHIELD. Always wear a face shield in addition to safety glasses. This provides more complete protection for your face than safety glasses alone.
REMOVE CHUCK KEY OR TOOLS BEFORE STARTUP. Always remove chuck key, drawbar
wrench, and other tools used on the spindle imme­diately after use. This will prevent them from being thrown by the spindle upon startup.
PROPERLY SECURE CUTTING TOOL/BIT. Firmly secure cutting tool or drill bit so it does not fly out of spindle during operation or startup.
USE CORRECT SPINDLE SPEED. Follow recom­mended speeds and feeds for each size/type of cutting tool/bit and workpiece material. This helps avoid tool breakage during operation and helps ensure best cutting results.
ALLOW SPINDLE TO STOP. To minimize risk of entanglement, always allow spindle to stop on its own. DO NOT stop spindle using your hand or any other object.
INSPECT CUTTING TOOL/BIT BEFORE USE. Inspect cutting tools for sharpness, chips, or cracks before each use. Replace dull, chipped, or cracked cutting tools immediately. Damaged bits may break apart during operation. Dull bits increase cutting resistance and are more likely to grab and spin/throw workpiece.
CLEAN MACHINE SAFELY. Never clear chips while spindle is turning. Metal chips ings can be razor sharp. DO NOT clear chips by hand or compressed air—use a brush or vacuum instead.
PROPERLY MAINTAIN MACHINE. Keep machine in proper working condition to help ensure that it functions safely and all guards and other compo­nents work as intended. Perform routine inspec­tions and all necessary maintenance. Never oper­ate machine with damaged or worn parts that can break or result in unexpected movement during operation.
DISCONNECT POWER FIRST. To reduce risk of electrocution or injury from unexpected startup, make sure drill is turned OFF, disconnected from power, and all moving parts have come to a com­plete stop before changing cutting tools or start­ing any inspection, adjustment, or maintenance procedure.
SECURE WORKPIECE TO TABLE. An unsecure workpiece may unexpectedly shift, spin out of con­trol, or be thrown if cutting tool/bit ”grabs” during operation. NEVER hold workpiece only by hand during operation. Clamp workpiece to table or in a vise mounted to table to properly secure it.
Model G0779 (Mfd. Since 09/14)
POWER DISRUPTION. In the event of a local power outage during operation, turn spindle switch OFF to avoid a possible sudden startup once power is restored.
-9-

SECTION 2: POWER SUPPLY

Before installing the machine, consider the avail­ability and proximity of the required power supply circuit. If an existing circuit does not meet the requirements for this machine, a new circuit must be installed. To minimize the risk of electrocution, fire, or equipment damage, installation work and electrical wiring must be done by an electrician or qualified service personnel in accordance with all applicable codes and standards.
Electrocution, fire, or equipment damage may occur if machine is not correctly grounded and connected to the power
The full-load current rating is the amperage a machine draws at 100% of the rated output power. On machines with multiple motors, this is the amperage drawn by the largest motor or sum of all motors and electrical devices that might operate at one time during normal operations.
The full-load current is not the maximum amount of amps that the machine will draw. If the machine is overloaded, it will draw additional amps beyond the full-load rating.
If the machine is overloaded for a sufficient length of time, damage, overheating, or fire may result— especially if connected to an undersized circuit. To reduce the risk of these hazards, avoid over­loading the machine during operation and make sure it is connected to a power supply circuit that meets the specified circuit requirements.
For your own safety and protection of
Note: Circuit requirements in this manual apply to
a dedicated circuit—where only one machine will be running on the circuit at a time. If machine will be connected to a shared circuit where multiple machines may be running at the same time, con­sult an electrician or qualified service personnel to ensure circuit is properly sized for safe operation.
A power supply circuit includes all electrical equipment between the breaker box or fuse panel in the building and the machine. The power sup­ply circuit used for this machine must be sized to safely handle the full-load current drawn from the machine for an extended period of time. (If this machine is connected to a circuit protected by fuses, use a time delay fuse marked D.)
This machine is prewired to operate on a power supply circuit that has a verified ground and meets the following requirements:
Availability
supply.
Full-Load Current Rating
Circuit Information
property, consult an electrician if you are unsure about wiring practices or electrical codes in your area.
Full-Load Current Rating at 220V .... 8.6 Amps
-10 -
Circuit Requirements
Nominal Voltage .........208V, 220V, 230V, 240V
Cycle .......................................................... 60 Hz
Phase ........................................... Single-Phase
Power Supply Circuit ......................... 15 Amps
Plug/Receptacle ............................. NEMA 6 -15
Model G0779 (Mfd. Since 09/14)
Improper connection of the equipment-grounding wire can result in a risk of electric shock. The wire with green insulation (with or without yellow stripes) is the equipment-grounding wire. If repair or replacement of the power cord or plug is nec­essary, do not connect the equipment-grounding wire to a live (current carrying) terminal.
Check with a qualified electrician or service per­sonnel if you do not understand these grounding requirements, or if you are in doubt about whether the tool is properly grounded. If you ever notice that a cord or plug is damaged or worn, discon­nect it from power, and immediately replace it with a new one.
We do not recommend using an extension cord with this machine. cord, only use it if absolutely necessary and only on a temporary basis.
Extension cords cause voltage drop, which can damage electrical components and shorten motor life. Voltage drop increases as the extension cord size gets longer and the gauge size gets smaller (higher gauge numbers indicate smaller sizes).
Any extension cord used with this machine must be in good condition and contain a ground wire and matching plug/receptacle. Additionally, it must meet the following size requirements:
Grounding Requirements
This machine MUST be grounded. In the event of certain malfunctions or breakdowns, grounding reduces the risk of electric shock by providing a path of least resistance for electric current.
This machine is equipped with a power cord that has an equipment-grounding wire and a grounding plug. Only insert plug into a matching receptacle (outlet) that is properly installed and grounded in accordance with all local codes and ordinances. DO NOT modify the provided plug!
No adapter should be used with plug. If plug does not fit available receptacle, or if
GROUNDED
6-15 RECEPTACLE
Current Carrying Prongs
6-15 PLUG
Serious injury could occur if you connect machine to power before completing setup process. DO NOT connect to power until instructed later in this manual.
Grounding Prong
Figure 4. Typical 6-15 plug and receptacle.
machine must be reconnected for use on a different type of circuit, reconnection must be performed by an electrician or qualified service personnel, and it must comply with all local codes and ordinances.
Model G0779 (Mfd. Since 09/14)
Extension Cords
If you must use an extension
Minimum Gauge Size ...........................14 AWG
Maximum Length (Shorter is Better).......50 ft.
-11-

SECTION 3: SETUP

Your machine was carefully packaged for safe transportation. Remove the packaging materials from around your machine and inspect it. If you discover any damage, please call us immediately
at (570) 546-9663
Save the containers and all packing materials for possible inspection by the carrier or its agent.
Otherwise, filing a freight claim can be difficult.
When you are completely satisfied with the condi­tion of your shipment, inventory the contents.
Keep children and pets away from plastic bags or packing materials shipped with this
get help from other people
The following items are needed, but not included, for the setup/assembly of this machine.

Needed for Setup

This machine presents serious injury hazards to untrained users. Read through this entire manu­al to become familiar with the controls and opera­tions before starting the machine!
Wear safety glasses during the entire setup process!
HEAVY LIFT! Straining or crushing injury may occur from improperly lifting machine or some of its parts. To reduce this risk,
Description Qty
Safety Glasses (for each person) ............... 1
Cleaner/Degreaser (Page 14) .................... 1
Disposable Shop Rags ............................... 1
Brass Hammer ........................................... 1
Lifting Slings (Rated for at least 800 lbs.) .. 2
Lifting Equipment
(Rated for at least 800 lbs.) ........................ 1
Additional People ....................................... 1

Unpacking

and use a forklift (or other lifting equipment) rated for weight of this machine.
-12-
for advice.
SUFFOCATION HAZARD!
machine. Discard immediately.
Model G0779 (Mfd. Since 09/14)

Inventory

The following is a list of items shipped with your machine. Before beginning setup, lay these items out and inventory them.
If any non-proprietary parts are missing (e.g. a nut or a washer), we will gladly replace them; or for the sake of expediency, replacements can be obtained at your local hardware store.
NOTICE
If you cannot find an item on this list, care­fully check around/inside the machine and packaging materials. Often, these items get lost in packaging materials while unpack­ing or they are pre-installed at the factory.
Small Item Inventory (Figure 5) Qty
A. Hex Wrench (3, 4, 5mm) ......................1 Ea.
B. Drift Key ...................................................... 1
C. Bottle for Oil ............................................... 1
D. Open-End Wrench 22–24mm..................... 1
E. Open-End Wrench 17–19mm ..................... 1
F. Drill Chuck Key ........................................... 1
G. Drill Chuck B16, 1–13mm ........................... 1
H. Drill Chuck Arbor R-8–MT#3 ...................... 1
I. Spindle Sleeve R-8–MT#3 ......................... 1
J. Spindle Sleeve MT#3–MT#2 ...................... 1
K. Hardware Bag (Not Shown) ........................ 1
— Hex Nuts M12-1.75 .................................. 2
— T-Bolts M12-1.75 x 55.............................. 2
—Flat Washers 12mm ................................ 2
L. Toolbox (Not Shown) .................................. 1
A
G
B
C
J
F
E
Figure 5. Model G0779 toolbox contents.
H
I
D
Model G0779 (Mfd. Since 09/14)
-13-
The unpainted surfaces of your machine are coated with a heavy-duty rust preventative that prevents corrosion during shipment and storage. This rust preventative works extremely well, but it will take a little time to clean.
Be patient and do a thorough job cleaning your machine. The time you spend doing this now will give you a better appreciation for the proper care of your machine's unpainted surfaces.
There are many ways to remove this rust preven­tative, but the following steps work well in a wide variety of situations. Always follow the manufac­turer’s instructions with any cleaning product you use and make sure you work in a well-ventilated area to minimize exposure to toxic fumes.
Before cleaning, gather the following:
Disposable rags
Cleaner/degreaser (WD•40 works well)
Safety glasses & disposable gloves
Plastic paint scraper (optional)
Basic steps for removing rust preventative:
1.
2.
3.
4.
Many cleaning solvents
work in a well-ventilated
Avoid chlorine-based solvents, such as

Cleanup

Gasoline and petroleum products have low flash points and can explode or cause fire if used to clean machinery. Av o id using these products to clean machinery.
Put on safety glasses.
Coat the rust preventative with a liberal
amount of cleaner/degreaser, then let it soak for 5–10 minutes.
Wipe off the surfaces. If your cleaner/degreas-
er is effective, the rust preventative will wipe off easily. If you have a plastic paint scraper, scrape off as much as you can first, then wipe off the rest with the rag.
are toxic if inhaled. Only
area.
NOTICE
acetone or brake parts cleaner, that may damage painted surfaces.
T23692—Orange Power Degreaser
A great product for removing the waxy shipping grease from your machine during clean up.
Figure 6. T23692 Orange Power Degreaser.
Repeat Steps 2–3 as necessary until clean,
then coat all unpainted surfaces with a quality metal protectant to prevent rust.
-14-
Model G0779 (Mfd. Since 09/14)

Site Considerations

Weight Load
Refer to the of your machine. Make sure that the surface upon which the machine is placed will bear the weight of the machine, additional equipment that may be installed on the machine, and the heaviest work­piece that will be used. Additionally, consider the weight of the operator and any dynamic loading that may occur when operating the machine.
Space Allocation
Consider the largest size of workpiece that will be processed through this machine and provide enough space around the machine for adequate operator material handling or the installation of auxiliary equipment. With permanent installations, leave enough space around the machine to open or remove doors/covers as required by the main­tenance and service described in this manual.
See below for required space allocation.
Physical Environment
Extreme conditions for this type of machinery are
Place this machine near an existing power source.
other hazards. Make sure to leave enough space
Shadows, glare, or strobe effects that may distract or impede the operator must be eliminated.
Machine Data Sheet for the weight
Children or untrained people may be seriously injured by this machine. Only install in an access restricted location.
The physical environment where the machine is operated is important for safe operation and lon­gevity of machine components. For best results, operate this machine in a dry environment that is free from excessive moisture, hazardous chemi­cals, airborne abrasives, or extreme conditions.
generally those where the ambient temperature range exceeds 41°–104°F; the relative humidity range exceeds 20%–95% (non-condensing); or the environment is subject to vibration, shocks, or bumps.
Electrical Installation
Make sure all power cords are protected from traffic, material handling, moisture, chemicals, or
around machine to disconnect power supply or apply a lockout/tagout device, if required.
Lighting
Lighting around the machine must be adequate enough that operations can be performed safely.
33"
Model G0779 (Mfd. Since 09/14)
Wall
Minimum
30"
For Maintenance
Figure 7. Minimum working clearances.
25"
-15-

Lifting & Placing

get help from other people
Anchoring machinery to the floor prevents tipping or shifting and reduces vibration that may occur during operation, resulting in a machine that runs slightly quieter and feels more solid.
If the machine will be installed in a commercial or workplace setting, or if it is permanently connect­ed (hardwired) to the power supply, local codes may require that it be anchored to the floor.
If not required by any local codes, fastening the machine to the floor is an optional step. If you choose not to do this with your machine, we rec­ommend placing it on machine mounts, as these provide an easy method for leveling and they have vibration-absorbing pads.
Lag shield anchors with lag screws (see below) are a popular way to anchor machinery to a con­crete floor, because the anchors sit flush with the floor surface, making it easy to unbolt and move the machine later, if needed. However, anytime local codes apply, you MUST follow the anchoring methodology specified by the code.

Anchoring to Floor

HEAVY LIFT! Straining or crushing injury may occur from improperly lifting machine or some of its parts. To reduce this risk,
and use a forklift (or other lifting equipment) rated for weight of this machine.
To lift and place the machine:
1. Move shipping crate next to intended location
of drill press, then remove top portion of crate from shipping pallet.
2. To help balance machine when moving,
move table as close to base as possible, and raise headstock to its highest position.
Number of Mounting Holes ............................ 4
Diameter of Mounting Hardware .................
1
2"
Anchoring to Concrete Floors
3. Place lifting sling around headstock (see Figure 8), and attach it securely to forklift (or
other power lifting equipment).
Note: Make sure you tighten all locks that
restrict moving parts to avoid sudden shifts which could unbalance machine.
Figure 8. Typical lifting sling position.
4. Unbolt machine from pallet.
5. With another person to help to steady
machine, lift it just enough to clear pallet and any floor obstacles, then place it in its final position on shop floor.
-16 -
Lag Screw
Flat Washer
Machine Base
Concrete
Figure 9. Popular method for anchoring
machinery to a concrete floor.
Model G0779 (Mfd. Since 09/14)
Lag Shield Anchor
Drilled Hole
Arbor/Chuck
An arbor is included for the drill chuck that comes with this machine. The following procedure describes how to install the arbor in the chuck.
After the arbor is installed in the drill chuck, it is very difficult to separate the assembly. If you would like to use a different chuck in the future, we recommend obtaining a new arbor.
Important: DO NOT install the drill chuck and arbor assembly into the spindle until AFTER the test run.
To join drill chuck and arbor:
1.
clean drill
2.
3.
4.
5. Attempt to separate drill chuck and arbor by hand —if they separate, repeat Steps 3–4.
Assembly
Use acetone or lacquer thinner to chuck and arbor mating surfaces, especially the bore.
Retract chuck jaws completely into chuck.

Initial Lubrication

GEARBOX MUST
BE FILLED WITH OIL!
OIL MAY NOT BE
SHIPPED WITH MACHINE!
Refer to Lubrication Section
for Correct Oil Type.
To prevent spillage, this machine was shipped from the factory without any oil in it. The head­stock oil reservoir must be properly filled with oil before the drill press can be operated for the first time. Refer to the Lubrication section, beginning on Page 31, for details on how to check and add oil.
Insert small end of arbor into chuck.
Hold assembly by the arbor and tap chuck onto a block of wood with medium force, as illustrated below.
Figure 10. Arbor/chuck assembly.
Damage caused by running the drill press without oil in the reservoir will not be cov­ered under warranty.
Model G0779 (Mfd. Since 09/14)
-17-

Test Run

Once assembly is complete, test run the machine to ensure it is properly connected to power and safety components are functioning properly.
If you find an unusual problem during the test run, immediately stop the machine, disconnect it from power, and fix the problem BEFORE operating the machine again. The
table in the
SERVICE section of this manual can help.
setup instructions have been performed. Operating an improperly set up machine
Serious injury or death can result from
The spindle break-in procedure distributes lubri­cation
reduce the risk
of early
if there are any "dry" spots or areas where lubrication has settled in the bear­ings. You placing first time when the machine is new or if it has been sitting idle for longer than 6 months.
Always start the spindle break-in at the lowest speed to minimize wear if there Allow the spindle to run long enough to warm up and distribute the bearing grease, then incremen­tally increase spindle speeds, allowing the spindle to run the same amount of time at each speed, until reaching the maximum spindle speed. Following the break-in procedure in this progressive man­ner helps minimize any potential wear that could occur until lubrication is fully distributed.
Troubleshooting
using this machine BEFORE understanding its controls and related safety information. DO NOT operate, or allow others to operate, machine until the information is understood.

Spindle Break-In

throughout the bearings to
bearing failure
must complete this procedure before
operational loads on the spindle for the
are dry spots.
DO NOT start machine until all preceding
may result in malfunction or unexpect­ed results that can lead to serious injury, death, or machine/property damage.
Make sure headstock has proper amount of oil before performing Test Run and Spindle Break-In. Otherwise, headstock compo­nents may be damaged and void warranty. Refer to Page 32 for detailed instructions.
To test run machine:
1. Clear all setup tools away from machine.
2. Connect machine to power supply.
3. Set spindle speed to 90 RPM (see Page 25).
4. Rotate spindle switch to RIGHT to turn
machine ON. Verify motor operation, then turn machine OFF. The motor should run smoothly and without unusual problems or noises. Repeat with switch set to LEFT.
-18-
Do not leave drill press unattended dur­ing Spindle Break-In procedure. If your attention is needed elsewhere during this procedure, turn machine OFF and restart procedure later from the beginning.
To perform spindle break-in procedure:
1. Make sure spindle is completely stopped,
then set spindle speed to 90 RPM (refer to
Page 25 for detailed instructions).
2. Run machine for a minimum of 5 minutes in
each spindle direction.
3. Repeat Step 2 for each of the spindle speeds.
4. Change headstock oil (refer to Page 31 for
detailed instructions).
Congratulations! The test run and spindle break-in are now complete!
Model G0779 (Mfd. Since 09/14)

SECTION 4: OPERATIONS

The purpose of this overview is to provide the nov­ice machine operator with a basic understanding of how the machine is used during operation, so the
discussed later
in this manual
Due to the generic nature of this overview, it is
not
more about specific operations, manual and rienced research outside of this manual by reading "how­to" books, trade magazines, or websites.
To reduce your risk of serious injury, read this entire manual BEFORE
Keep hair, clothing, and
ing parts at all times. Entanglement can result in death, amputation, or
using machine.
To reduce risk of eye or face injury from flying chips, always wear approved safety glasses and a face shield when operating this machine.

Operation Overview

machine controls/components
are easier to understand.
intended to be an instructional guide. To learn
read this entire
seek additional training from expe-
machine operators, and do additional
To complete a typical operation, the operator does the following:
jewelry away from mov-
severe crushing injuries!
If you are not experienced with this type of machine, WE STRONGLY RECOMMEND that you seek additional training outside of this manual. Read books/magazines or get formal training before beginning any proj­ects. Regardless of the content in this sec­tion, Grizzly Industrial will not be held liable for accidents caused by lack of training.
1. Examines workpiece to make sure it is suit-
able for drilling.
2. Installs correct tooling for the operation.
3. Firmly secures workpiece to table using a
vise or T-slot clamps.
4. Adjusts table to correct height, then locks it in
place.
5. Adjusts headstock elevation to correct height,
then locks it in place.
6. Puts on required safety glasses and face
shield.
7. Connects machine to power.
8. Selects spindle RPM with speed control
levers and rotates spindle direction switch to turn machine ON.
9. Begins drilling.
Model G0779 (Mfd. Since 09/14)
10. When finished, rotates spindle direction
switch to STOP and disconnects machine from power.
-19 -

Positioning Table

Rotating Table
1. Remove any loose objects from table surface.
The table moves vertically, rotates 360°, pivots around the column, and tilts 60° left or right.
Tool Needed Qty
Open-End Wrench 19mm .................................. 1
Raising/Lowering Table
1. Remove any loose objects from table surface.
2. Loosen table lock handles shown in Figure 11.
3. Adjust table height by rotating table elevation
crank (see Figure 11), then retighten table lock handles.
Rack
Table
Elevation
Crank
2. Loosen lock handle shown in Figure 12.
Lock
Handle
Figure 12. Lock handle for controlling table
rotation.
3. Rotate table to desired position, then retighten
lock handle.
Tilting Table
1. Remove all objects from table surface.
Table
Lock
Handles
Figure 11. Table elevation and rotation controls.
Pivoting Table Around Column
1. Remove any loose objects from table surface.
2. Loosen table lock handles (see Figure 11).
3. Pivot table to desired location.
Note: Ensure rack (see Figure 11) moves
smoothly around column without binding in upper/lower guide rings.
4. Retighten lock handles.
2. Loosen three hex nuts shown in Figure 13.
3. Tilt table until pointer aligns with desired
angle on scale (see Figure 13).
Tilt Angle
Pointer & Scale
Hex Nuts
(2 of 3)
Figure 13. Table tilt controls.
4. Retighten hex nuts.
-20-
Model G0779 (Mfd. Since 09/14)
Positioning
Headstock
The Model G0779 headstock moves vertically, pivots 360° around the column, and tilts 90° left or right.
Tools Needed Qty
Wrench 24mm ................................................... 1
Wrench 22mm ................................................... 1
Raising/Lowering Headstock
1. DISCONNECT MACHINE FROM POWER!
3. Use head elevation crank shown in Figure 15
to adjust headstock height.
Head
Elevation
Crank
2. Loosen two hex nuts shown in Figure 14.
Hex
Nuts
Figure 14. Location of hex nuts that lock
headstock to column.
Figure 15. Location of head elevation crank.
4. Retighten hex nuts before connecting to
power.
Pivoting Headstock Around Column
1. DISCONNECT MACHINE FROM POWER!
2. Loosen hex nuts shown in Figure 14.
3. Make sure headstock and cords can move
unobstructed, then manually rotate head­stock around column Figure 15.
4. Retighten hex nuts before connecting to
power.
Model G0779 (Mfd. Since 09/14)
-21-
Tilting Headstock
1. DISCONNECT MACHINE FROM POWER!
2. Remove cover plate from bottom of head-
stock (see Figure 16). The plate is secured with (4) M4-.7 x 6 button head cap screws.
3. Loosen three tilt-lock hex nuts (see Figures 17–16).
Hex Nut
(1 of 3)
Cover Plate
Removed
Headstock
Tilt Scale
Installing/Removing
Tooling
This machine features a spindle that accepts R-8 collets and arbors. It can also use MT#3 or MT#2 tooling with the included adapter sleeves.
The Model G0779 includes the following spindle tools (see Figure 18):
A. B16 Drill Chuck w/R-8 Arbor. Refer to
Arbor/Chuck Assembly on Page 17.
B. R-8–MT#3 Spindle Sleeve. Used for MT#3
tools and will accommodate tools with a tang. It also has a drift key slot for tool removal.
C. MT#3–MT#2 Spindle Sleeve. Used with the
R-8–MT#3 spindle sleeve for MT#2 tools and has a drift key slot for tool removal.
Figure 16. Location of tilt-lock hex nut
underneath headstock, and tilt scale.
Hex Nut
(1 of 3)
Figure 17. Location of tilt-lock hex nuts
(one on each side of head).
4. Using headstock tilt scale shown in Figure 16 as a guide, swivel headstock to desired
position, then retighten tilt-lock hex nuts and replace cover plate.
D. Drift Key: Use for tool removal.
Alignment Slot Drift Key Slot
A
C
B
D
Figure 18. Drill chuck, arbors, and drift key
included with Model G0779.
Cutting tools are sharp and can easily cause laceration injuries. Always protect your hands with leather gloves or shop rags when handling cutting tools.
-22-
Model G0779 (Mfd. Since 09/14)
Installing Tooling
Tool Needed Qty
Open-End Wrench 19mm .................................. 1
To install tooling:
1. DISCONNECT MACHINE FROM POWER!
2. Remove drawbar cap, as shown in Figure 19.
3. Align tool alignment slot (see Figure 18 on Page 22) with pin inside spindle, then insert
tooling into spindle until it contacts drawbar.
Note: Height of drawbar inside spindle can
be changed by rotating adjustment nut (see Figure 19).
Removing Tooling
Tools Needed Qty
Wrench 19mm ................................................... 1
Brass Head or Dead Blow Hammer .................. 1
To remove tooling:
1. DISCONNECT MACHINE FROM POWER!
2. Remove drawbar cap and unthread drawbar
from tool one full rotation.
Note: Do not fully unthread tool from drawbar,
or drawbar and tool threads could be dam­aged in next step.
3. Tap top of drawbar with hammer to unseat
taper.
Drawbar Cap
Adjustment
Nut
Figure 19. Drawbar components used when
installing/removing tooling.
4. Working from the top, thread drawbar into tool by hand until it is snug, then use a 19mm wrench to tighten it.
Note: Do not overtighten drawbar.
Overtightening makes tool removal difficult and will damage arbor and threads.
Drawbar
4. Hold onto tool with one hand and fully
unthread drawbar.
5. Re-install drawbar cap.
Model G0779 (Mfd. Since 09/14)
-23-
Using Spindle
Downfeed Controls
This machine has coarse downfeed levers and a fine downfeed handwheel.

Setting Depth Stop

The depth stop limits the drilling depth or down­ward movement of the cutting tool. Maximum depth is 5". This is useful when performing the same operation multiple times.
To operate the downfeed levers, simply pull for­ward and down on the lever nearest you. The spindle will go down as far as it can until you stop pulling or until it hits the depth stop, then it will automatically return to the top when you release pressure on the handle.
Note: Do not let go of the handle until the spindle returns to the top position or the spindle will slam upward into the quill.
Use the fine downfeed handwheel to control the spindle travel up or down in slow, small amounts. If necessary, you can lock the quill/ spindle in a lower position with the quill lock lever (see Figure 20).
To operate fine downfeed handwheel:
1. Tighten downfeed selector knob, shown
in Figure 20. This transfers control from downfeed levers to fine downfeed handwheel.
To set depth stop:
1. DISCONNECT MACHINE FROM POWER!
2. Install tooling (refer to Page 23), then make
sure spindle is drawn all the way up into headstock.
3. Loosen hex nuts that lock headstock, and lower headstock (see Raising/Lowering Headstock on Page 21) until tooling is approximately retighten hex nuts.
4. Rotate depth stop adjustment knob until top of depth stop pointer is level with desired depth as listed on scale (see Figure 21).
Note: The depth stop scale functions as
a general guide only. It is not intended for low-tolerance, precision results. To calibrate the depth stop see Calibrating Depth Stop on Page 36.
1
8" above workpiece, then
Quill Lock
Lever
Fine Downfeed
Handwheel
Figure 20. Downfeed controls.
2. Loosen thumb screw on rim surface of
handwheel dial, turn dial until "0" lines up with index line, then retighten thumb screw.
3. Rotate handwheel to move quill/spindle up or
down. Each complete revolution equals 0.1".
-24-
Handwheel
Dial
Coarse
Downfeed
Levers
Downfeed
Selector
Knob
Depth Stop
Pointer
Depth Stop
Adjustment Knob
Figure 21. Location of depth stop controls.
Model G0779 (Mfd. Since 09/14)

Spindle Speed

Using the correct spindle speed is important for safe and satisfactory results, as well as maximiz­ing tool life.
To set the spindle speed for your operation, you will need to: 1) Determine the best spindle speed for the cutting task, and 2) configure the spindle speed levers to produce the required spindle speed.
Determining Spindle Speed
Many variables affect the optimum spindle speed to use for any given operation, but the two most important are the recommended cutting speed for the workpiece material and the diameter of the cutting tool, as noted in the formula shown in Figure 22.
*Recommended
Cutting Speed (FPM) x 12
Tool Dia. (in inches) x 3.14
*Double if using carbide cutting tool
Spindle
=
Speed (RPM)
Setting Spindle Speed
Use the chart below or the one on the headstock when setting the spindle speed.
Spindle Speed Range Lever Speed Lever
90 RPM L 1
210 RPM L 2
345 RPM L 3
670 RPM H 1
118 0 R PM H 2
1970 RPM H 3
Change spindle speed ONLY when the spindle is completely stopped. Otherwise, machine damage could occur.
With the spindle completely stopped, position the spindle speed selectors (see Figure 23) to set the spindle speed.
Note: If necessary, rotate the spindle by hand to mesh the gears when changing speeds.
Figure 22. Spindle speed formula for drills.
Cutting speed, typically defined in feet per minute (FPM), is the speed at which the edge of a tool moves across the material surface.
A recommended cutting speed is an ideal speed for cutting a type of material in order to produce the desired finish and optimize tool life.
The books Machinery’s Handbook or Machine Shop Practice, and some internet sites, pro­vide excellent recommendations for which cutting speeds to use when calculating the spindle speed. These sources also provide a wealth of additional information about the variables that affect cutting speed and they are a good educational resource.
Also, there are a large number of easy-to-use spindle speed calculators that can be found on the internet. These sources will help you take into account the applicable variables in order to deter­mine the best spindle speed for the operation.
Spindle Speed
Range Selector
Spindle Speed
Selector
Spindle
Speed
Chart
Figure 23. Spindle speed controls.
Model G0779 (Mfd. Since 09/14)
-25-

Calculating Spindle Speed for Drilling

Using the Drilling Speed Chart
The chart shown in Figure 24 is intended as a guide only. Always follow the manufacturer's speed recommendations if provided with your drill bits, cutters, or hole saws. Exceeding the recommended speeds may be dangerous to the operator.
The speeds shown here are intended to get you started. The optimum speed will always depend on various factors, including tool diameter, drilling pressure, material hardness, material quality, and desired finish.
Often, when drilling materials other than wood, some type of lubrication is necessary.
Twist/Brad Point Drill Bits Soft Wood Hard Wood Plastic Brass Aluminum Mild Steel
1/16" – 3/16" 3000 2500 2500 2500 3000 2500 13/64" – 3/8" 2000 1500 2000 1250 2500 1250 25/64" – 5/8" 1500 750 1500 750 1500 600
11/16" – 1" 750 500 1000 400 1000 350
Lubrication Suggestions
Wood ...........................................................None
Plastics ............................................Soapy Water
Brass ...............................Water-Based Lubricant
Aluminum ..................... Paraffin-Based Lubricant
Mild Steel ............................. Oil-Based Lubricant
Larger bits turning at slower speeds tend to grab the workpiece aggressively. This can result in the operator's hand being pulled into the bit or the workpiece being thrown with great force. Always clamp the workpiece to the table to prevent injuries.
pade/Forstner Bits Soft Wood Hard Wood Plastic Brass Aluminum Mild Steel
S
1/4" – 1/2" 2000 1500
9/16" – 1" 1500 1250
1-1/8" – 1-7/8" 1000 750
2–3" 500 350
ole Saws Soft Wood Hard Wood Plastic Brass Aluminum Mild Steel
H
1/2" – 7/8" 500 500 600 600 600 500 1" – 1-7/8" 400 400 500 500 500 400 2" – 2-7/8" 300 300 400 400 400 300 3" – 3-7/8" 200 200 300 300 300 200
4" – 5" 100 100 200 200 200 100
osette Cutters Soft Wood Hard Wood Plastic Brass Aluminum Mild Steel
R
Carbide Insert Type 350 250
One-Piece Type 1800 500
T
enon/Plug Cutters Soft Wood Hard Wood Plastic Brass Aluminum Mild Steel
3/8" – 1/2" 1200 1000
5/8" – 1" 800 600
Figure 24. Drilling speed chart.
-26-
Model G0779 (Mfd. Since 09/14)
ACCESSORIES
Installing unapproved accessories may
order online at www.grizzly.com or call 1-800-523-4777

SECTION 5: ACCESSORIES

cause machine to malfunction, resulting in serious personal injury or machine damage. To reduce this risk, only install accessories recommended for this machine by Grizzly.
NOTICE
Refer to our website or latest catalog for additional recommended accessories.
G5753—Drill Press Vise - 6"
If you use a drill press and value your fingers, you need one of these. Made from high-grade cast iron, these hefty horizontal vises offer support and stability, allowing you to keep your hands well away from fast moving bits and cutters. Includes a sturdy lip along both sides of the base, allowing vise to be mounted to nearly any machine table, using common T-slot clamps.
G1075—52-PC. Clamping Kit
All the blocks, bolts, nuts, and hold-downs are case hardened. This clamping kit includes: 24 studs, 6 step block pairs, 6 T-nuts, 5 flange nuts, 4 coupling nuts, and 6 end hold-downs. The rack can be bolted to the wall or side of the machine for easy access. Features
Figure 26. Model G1075 52-Pc. Clamping Kit.
T20501—Face Shield Crown Protector 4" T20502—Face Shield Crown Protector 7" T20503—Face Shield Window T20452—"Kirova" Anti-Reflective S. Glasses T20451—"Kirova" Clear Safety Glasses H0736—Shop Fox H7194—Bifocal Safety Glasses 1.5 H7195—Bifocal Safety Glasses 2.0 H7196—Bifocal Safety Glasses 2.5
®
Safety Glasses
1
2 " T-Nuts & 3⁄8" bolts.
Figure 25. Model G5753 cast-iron drill press
vice.
Figure 27. Assorted safety glasses.
Model G0779 (Mfd. Since 09/14)
-27-
H8140 —7 Gal. Coolant Tank System
Add this complete 7 Gallon Coolant Tank System to any metal cutting machine for efficient cutting, reduced tool wear and better finishes. Includes pump, switch, enclosed tank, coolant return hose and flexible nozzle with magnetic base. Made in
1
an ISO 9001 factory. Pump motor
16 HP, 110V; maximum flow 3.17 gallons per minute; maximum capacity 7 gallons.
G3658—Tin-Coated 115-Pc. Drill Bit Set
Titanium nitride-coated bits last up to six times as long as uncoated bits. This 115-piece set features
1
29 fractional bits, from
1
64", letter bits from A–Z, and 60 number bits.
of
6" to 1⁄2 " in increments
Housed in a rugged steel case.
Figure 28. Model H8140 7-Gallon Coolant Tank
System.
G1064 —Cross-Sliding Vise
This vise features an exclusive slide bar to prevent the jaws from tilting up or sideways when tighten­ing. Adjustable gibs take up any slack on both top and bottom slides. Use this vise on your drill press for cutting keyways and doing light milling jobs.
Figure 30. Model G3658 115-Pc. Drill Bit Set.
T23962—ISO 68 Moly-D Way Oil, 5 gal. T23963—ISO 32 Moly-D Machine Oil, 5 gal. T26685—ISO 32 Moly-D Machine Oil, 1 gal.
Moly-D oils are some of the best we've found for maintaining the critical components of machinery because they tend to resist run-off and maintain their lubricity under a variety of conditions—as well as reduce chatter or slip. Buy in bulk and save with 5-gallon quantities.
T23962 T23963 T26685
Figure 29. Model G1064 Cross-Sliding Vise.
-28-
Figure 31. ISO 68 and ISO 32 machine oil.
Model G0779 (Mfd. Since 09/14)
H7819 —Drill & Tap HSS 24-Pc. Set
Our new High Speed Steel Tap and Drill Set comes supplied with 6 of the most commonly used coarse thread sizes. What's more, each size has taps with plug, bottoming and taper grinds allowing you to choose the right tap for any job. The set includes the following tap sizes and corre-
1
sponding drill bits: 8-32 & #29, 10-24 & #25,
5
& #7,
16"-18 & F, 3⁄8"-16 & 5⁄16" and 1⁄2 "-13 & 27⁄64".
4"-20
1
H8263—
2" x R-8 Keyless Chuck with Integral
Shank
Precision, Keyless Drill Chucks have integral shanks to fit a variety of spindles including Morse taper, R-8 and Cat 40. Each chuck has a knurled grip for plenty of torque and if that’s not enough, they are spanner wrench compatible. (Spanner wrench not included.) Made in an ISO 9001 certi­fied factory.
Figure 34. Model H8263 Precision Keyless Drill
Chuck.
Figure 32. H7819 Drill & Tap HSS 24-Pc. Set.
T10169—Adjustable Circle Cutter
Produce precision circles in sheet metal, brass, wood, plastic, aluminum, and soft steel with this adjustable circle cutter. The diameter is adjust­able up to 8" and includes HSS center and drill bit and double-ended tool bit.
H8203—Professional Drill Bit Sharpening Machine (For Bits 1⁄8"–1⁄2" in Diameter)
This precision made Drill Bit Sharpening Machine is so simple to use, anyone can sharpen dull, smaller bits in three easy steps. Just set the drill bit in the collet, grind the taper relief angle, then grind the web thinning angle to reduce the center point width. It features a depth adjustment gauge, tapered diamond wheel, 90°–140° angle setting adjustment, and built-in collet tray. Collet sizes
1
include
15
32", and 1⁄2 ". Patented in the US!
8", 5⁄32", 3⁄16", 1⁄4", 9⁄32", 5⁄16", 3⁄8", 25⁄64", 7⁄16",
Figure 33. Model T10169 Adjustable Circle
Cutter.
Model G0779 (Mfd. Since 09/14)
Figure 35. Model H8203 Professional Drill Bit
Sharpening Machine.
-29-
G1049 —Combination Rotary Table - 6"
Use this 6" Rotary Table for circular cutting, angle setting, boring and spot facing. Table surface and rotating parts are ground for smooth operation. Table is a solid Meehanite casting offering stabil­ity and assured accuracy. Ratio on all models is 90-to-1 or 4 degrees per hand-wheel revolution.
H2942—Magnetic Base w/Eye Shield 8" x 10" H2943—Magnetic Base w/Eye Shield 12" x 16"
Need a shield? This is just the thing for setting up extra protection. Powerful magnetic base allows placing the shield just about anywhere and the ball and socket joint allows a large range of posi­tioning choices.
Figure 36. Model G1049 Combination Rotary
Table 6".
T26688—R-8 Quick Change Collet 8-Pc. Set
These collets are hardened and ground for maxi­mum holding power and ultra precision. Threaded
7
16"-20 draw bars, this set has a maximum run-
fro out of 0.001". Set includes collect chuck,
3
8", 1⁄2 ", 5⁄8", 3⁄4", and 1" collets, spanner wrench,
1
4", 5⁄16",
and moulded plastic case.
Figure 38. Magnetic base with eye shield.
Figure 37. T26688 R-8 Quick Change Collet
8 pc. Set
-30-
Model G0779 (Mfd. Since 09/14)

SECTION 6: MAINTENANCE

accidental startup, always disconnect machine from
Cleaning &
To reduce risk of shock or
power before adjustments, maintenance, or service.

Schedule

For optimum performance from your machine, follow this maintenance schedule and refer to any specific instructions given in this section.
Daily Check
Check/repair loose mounting bolts or fasten-
ers.
Check/repair worn or damaged wires.
Check/repair damaged tooling.
Clean debris and built-up grime off of machine.
Check/resolve any other unsafe condition.
Every 8 Hours of Operation:
Check/add headstock oil (Page 32).
Lubricate column, racks, and quill (Page 33).
Every 90 Hours of Operation:
Lubricate quill rack and pinion (Page 33).
Every 180 Days of Operation:
Change headstock oil (Page 32).
Protecting
Sawdust, wood chips, and metal chips left on the machine will invite oxidation and a gummy residue buildup around the moving parts. Use a brush and shop vacuum to remove chips and debris from the working surfaces of the mill. Never blow off the mill with compressed air, as this will force metal chips deep into the mechanisms and may cause injury to yourself or bystanders.
Remove any rust build-up from unpainted cast iron surfaces of your drill press and treat with a non- staining lubricant after cleaning.
Keep unpainted cast iron surfaces rust-free with regular applications of ISO 68 way oil (see Page
28 for offerings from Grizzly).

Lubrication

An essential part of lubrication is cleaning the components before lubricating them.
This step is critical because grime and chips build up on lubricated components, which makes them hard to move. Simply adding more lubricant will not result in smooth moving parts.
Model G0779 (Mfd. Since 09/14)
Clean all exterior components in this section with mineral spirits, shop rags, and brushes before lubricating.
DISCONNECT MACHINE FROM POWER BEFORE PERFORMING LUBRICATION!
NOTICE
Follow reasonable lubrication practices as outlined in this manual. Failure to do so could lead to premature failure of your machine and will void the warranty.
-31-
For the quill, table, and column, an occasional application of light machine oil is all that is neces­sary. Before applying lubricant, clean off any dust or metal chips.
4. Place drain pan on table under headstock.
5. Remove cover plate from bottom of head-
stock (see Figure 40).
Your goal is to achieve adequate lubrication. Too much lubrication will attract dirt and dust. Various parts of your machine could lose their freedom of movement as a result.
Headstock Reservoir
Oil Ty p e ......Model T23963 or ISO 32 Equivalent
Oil Amount ................................................ 4
Check/Add Frequency ........8 Hours of Operation
Change Frequency ..................... Every 180 Days
The headstock has the proper amount of oil when the sight glass is halfway full (see Figure 39).
Fill
Plug
3
Sight
Glass
4 Qt.
6. Remove drain plug (see Figure 40) from
underneath headstock and allow oil to drain into pan.
Drain
Plug
Cover Plate
Removed
Figure 40. Headstock drain plug
(headstock tilted 90° for clarity).
Figure 39. Location of headstock oil sight glass
and fill plug.
Tools Needed Qty
Hex Wrench 2.5mm ........................................... 1
Hex Wrench 8mm .............................................. 1
Drain Pan (2-Gallon or Larger) .......................... 1
To change headstock oil:
1. Run spindle at 670 RPM for approximately 10
minutes to warm headstock oil.
2. DISCONNECT MACHINE FROM POWER!
3. Remove fill plug (see Figure 39).
Follow federal, and state, and local require­ments for proper disposal of used oil.
7. Replace drain plug.
8. Add oil until sight glass is halfway full, then
replace fill plug and cover plate.
9. Clean up any spilled oil to prevent slipping
hazards.
-32-
Model G0779 (Mfd. Since 09/14)
Column, Racks, & Quill
Oil Ty p e ......Model T23962 or ISO 68 Equivalent
Oil Amount ............................................Thin Coat
Lubrication Frequency ...........8 Hrs. of Operation
Quill Rack & Pinion
Oil Ty p e ................ NLGI#2 Grease or Equivalent
Oil Amount ............................................Thin Coat
Lubrication Frequency .........90 Hrs. of Operation
Refer to Figures 41–42 to identify each compo- nent to lubricate.
Column
Upper
Rack
Lower
Rack
Figure 41. Column and racks.
Quill
Move the quill up and down to gain full access to the quill rack and pinion (see Figure 43), then clean the teeth with mineral spirits, shop rags, and a brush.
Pinion
Rack
Figure 43. Quill rack and pinion.
When dry, use a brush to apply a thin coat of grease to the teeth, then raise/lower the quill sev­eral times to distribute the grease.
Note: Re-apply oil to the quill smooth outside surface that was removed during the cleaning process.
Figure 42. Outside surface of quill.
Use the component controls to access all sur­faces, then clean them with mineral spirits, shop rags, and, where appropriate, brushes.
When dry, apply a thin coat of oil to the surfaces. Use clean brushes to apply oil to the grooves of the column rack. Move each component through the entire path of travel several times to distribute the lubricant.
Note: Take care not to remove the quill rack grease without re-applying it.
Model G0779 (Mfd. Since 09/14)
-33-
Review the troubleshooting and procedures in this section if a problem develops with your machine. If you need replacement parts or additional help with a procedure, call our Technical Support.
the serial number and manufacture date of your machine before calling.

SECTION 7: SERVICE

Troubleshooting

Motor & Electrical
Symptom Possible Cause Possible Solution
Machine does not start or a breaker trips.
1. Incorrect power supply voltage or incoming wire connections.
2. Power supply circuit breaker tripped or fuse blown.
3. Motor wires connected incorrectly.
4. Wiring open/has high resistance.
5. Start capacitor at fault.
6. Spindle rotation switch at fault.
7. Centrifugal switch/contact points at fault.
8. Motor at fault.
1. Ensure correct power supply voltage and incoming wire connections.
2. Ensure circuit is sized correctly and free of shorts. Reset circuit breaker or replace fuse.
3. Correct motor wiring connections.
4. Check/fix broken, disconnected, or corroded wires.
5. Test/replace.
6. Test/replace switch.
7. Adjust/replace centrifugal switch/contact points if available.
8. Test/repair/replace.
Note: Please gather
Machine stalls or is underpowered.
Machine has vibration or noisy operation.
1. Machine undersized for task.
2. Wrong workpiece material (metal).
3. Motor overheated.
4. Motor wired incorrectly.
5. Plug/receptacle at fault.
6. Gearbox at fault.
7. Run capacitor at fault.
8. Centrifugal switch/contact points at fault.
9. Motor bearings at fault.
10. Spindle rotation switch at fault.
1. Motor or component loose.
2. Chuck or cutter at fault.
3. Motor fan rubbing on fan cover.
4. Motor mount loose/broken.
5. Machine incorrectly mounted/secured to floor.
6. Motor or spindle bearings at fault.
7. Centrifugal switch is at fault.
1. Use correct cutter/bit; reduce feed rate; reduce spindle RPM; use coolant if possible.
2. Use correct type/size of metal.
3. Clean motor, let cool, and reduce workload.
4. Wire motor correctly.
5. Test for good contacts/correct wiring.
6. Select appropriate gear ratio; replace broken or slipping gears.
7. Test/repair/replace.
8. Adjust/replace centrifugal switch or contact plate.
9. Test/repair/replace.
10. Test/replace switch.
1. Inspect/replace damaged bolts/nuts, and retighten with thread locking fluid.
2. Replace unbalanced chuck; replace/resharpen cutter; use correct feed rate.
3. Fix/replace fan cover; replace loose/damaged fan.
4. Tighten/replace.
5. Tighten mounting bolts; relocate/shim machine.
6. Test by rotating shaft; rotational grinding/loose shaft requires bearing replacement.
7. Replace.
-34-
Model G0779 (Mfd. Since 09/14)
Drill Press Operations
Symptom Possible Cause Possible Solution
Tool loose in spindle. 1. Tool is not fully drawn up into spindle taper.
2. Debris on tool or in spindle taper
3. Taking too big of a cut.
Breaking tools. 1. Spindle speed/feed rate is too fast.
2. Tool is too small.
3. Tool getting too hot.
4. Taking too big of a cut.
5. Spindle extended too far down.
Workpiece or tool vibrates or chatters during operation.
Table is hard to move.
Headstock is hard to raise.
Bad surface finish. 1. Spindle speed is too fast.
Spindle overheats. 1. Drill operated at high speeds for extended
Spindle does not return to highest position.
Depth stop pro­ducing inaccurate results.
1. Table locks not tight.
2. Workpiece not secure.
3. Spindle speed/feed rate is too fast.
4. Spindle or quill extended too far down.
5. Quill lock lever not tight.
1. Chips have loaded up on rack and pinion. 1. Frequently clean away chips that load up during
1. Headstock lock nuts at fault.
2. Rack and pinion at fault or jammed with grime/debris.
2. Dull or incorrect cutting tool.
3. Wrong rotation of cutting tool.
4. Workpiece not secure.
5. Spindle extended too far down.
period.
1. Poorly adjusted return spring.
2. Worn return spring.
1. Depth stop not calibrated. 1. Calibrate depth stop (Page 36).
1. Tighten drawbar.
2. Clean tool and spindle taper.
3. Lessen depth of cut and allow chips to clear.
1. Set spindle speed correctly or use slower feed rate
(Page 25).
2. Use larger tool.
3. Use coolant or oil for appropriate application.
4. Lessen depth of cut and allow chips to clear.
5. Fully retract spindle and lower headstock. This
increases rigidity (Page 21).
1. Tighten table locks (Page 20).
2. Properly clamp workpiece on table.
3. Set spindle speed correctly (Page 25).
4. Fully retract spindle and lower headstock. This
increases rigidity (Page 21).
5. Tighten quill lock lever (Page 24).
operations.
1. Loosen/replace lock nuts.
2. Fix/replace broken or loose parts; clean and lubricate rack and pinion.
1. Set spindle speed correctly (Page 25).
2. Sharpen cutting tool or select one that better suits the operation.
3. Check for proper cutting tool rotation.
4. Properly clamp workpiece on table.
5. Fully retract spindle and lower headstock. This increases rigidity (Page 21).
1. Allow drill to cool.
1. Increase return spring tension (Page 36).
2. Replace return spring.
Model G0779 (Mfd. Since 09/14)
-35-
Tensioning Return
Spring
5. Rotate cover counterclockwise to increase
tension, then push cover back in to engage roll pin with one of the notches, as shown in Figure 45, then retighten thumb knob.
The spring tension for automatic quill recoil has been pre-set at the factory. It should not need adjustment under most normal circumstances. If it does need adjustment, the spring housing is located on the left side of the headstock.
If the return spring should come loose from the spring cap and rapidly unwind, laceration or impact inju­ries could occur. Always wear heavy leather gloves and safety glasses when adjusting the return spring tension.
To adjust spring tension:
1. DISCONNECT MACHINE FROM POWER!
2. PUT ON SAFETY GLASSES!
Notch
Figure 45. Example of adjusting spring tension
by rotating spring cover to engage next notch
with roll pin.
Calibrating Depth
Stop
The depth stop can be calibrated to improve accuracy. Make sure the spindle is retracted all the way into the quill, then follow the steps below.
3. Loosen thumb knob shown in Figure 44
2–3 turns (DO NOT completely remove thumb knob).
Spring Cover
Roll Pin
Thumb Knob
Figure 44. Spring tension components.
4. Wearing gloves, pull spring cover (Figure
45) out enough so notches just clear roll pin.
HOLD SPRING COVER TIGHTLY during this step, or force of spring will cause cover to spin out of your hands.
To calibrate depth stop:
1. Lower depth stop (see Figure 46) until point-
er reaches bottom of its travel.
2. Loosen button head cap screw shown in Figure 46, and position pointer so its upper
edge aligns with zero, then re-tighten screw.
Pointer Button Head
Cap Screw
Figure 46. Calibrating depth stop.
-36-
Model G0779 (Mfd. Since 09/14)
These pages are current at the time of printing. However, in the spirit of improvement, we may make chang­es to the electrical systems of future machines. Compare the manufacture date of your machine to the one
number and manufacture date of your
machine before calling. This information can be found on the main machine label.
machine

SECTION 8: WIRING

stated in this manual, and study this section carefully.
If there are differences between your machine and what is shown in this section, call Technical Support at (570) 546-9663 for assistance BEFORE making any changes to the wiring on your machine. An updated wiring diagram may be available. Note: Please gather the serial

Wiring Safety Instructions

SHOCK HAZARD. Working on wiring that is con-
nected to a power source is extremely dangerous. Touching electrified parts will result in personal injury including but not limited to severe burns, electrocution, or death. Disconnect the power from the machine before servicing electrical com­ponents!
MODIFICATIONS. Modifying the wiring beyond what is shown in the diagram may lead to unpre­dictable results, including serious injury or fire. This includes the installation of unapproved after­market parts.
WIRE CONNECTIONS. All connections must be tight to prevent wires from loosening during machine operation. Double-check all wires dis­connected or connected during any wiring task to ensure tight connections.
CIRCUIT REQUIREMENTS. You MUST follow the requirements at the beginning of this manual when connecting your machine to a power source.
WIRE/COMPONENT DAMAGE. Damaged wires or components increase the risk of serious per­sonal injury, fire, or machine damage. If you notice that any wires or components are damaged while performing a wiring task, replace those wires or components.
MOTOR WIRING. The motor wiring shown in these diagrams is current at the time of printing but may not match your machine. If you find this to be the case, use the wiring diagram inside the motor junction box.
CAPACITORS/INVERTERS. Some capacitors and power inverters store an electrical charge for up to 10 minutes after being disconnected from the power source. To reduce the risk of being shocked, wait at least this long before working on capacitors.
EXPERIENCING DIFFICULTIES. If you are expe­riencing difficulties understanding the information included in this section, contact our Technical Support at (570) 546-9663.
The photos and diagrams included in this section are best viewed in color. You can view these pages in color at www.grizzly.com.
Model G0779 (Mfd. Since 09/14)
-37-
Motor
Junction
Box
Spindle
Switch

Electrical Components

Motor
Figure 48. Motor junction box wiring.
Figure 47. Electrical component wiring overview.
-38-
Figure 49. Switch box wiring.
Model G0779 (Mfd. Since 09/14)

Wiring Diagram

220V Motor
6-15 Plug
(Included)
Hot
220
VAC
Hot
Ground
Ground
Run
Capacitor
20MFD
450VAC
V2
PE
U1
U1
W2
U2
V1
Start
Capacitor
150MFD 250VAC
V1 U2
V2W1
G
U1
PE
PE
Ground
9
11
Model G0779 (Mfd. Since 09/14)
V2
U2
V1
Spindle Switch
U1
5
1
Left Side
L
NL L
CanSen
7
3
N
LW5D-16
Right
Side
V1
2
4
U2
6
U2
V1
V2
8 12
READ ELECTRICAL SAFETY
ON PAGE 37!
V2
10
-39-

SECTION 9: PARTS

We do our best to stock replacement parts when possible, but we cannot guarantee that all parts shown are available for purchase. Call (800) 523-4777 or visit www.grizzly.com/parts to check for availability.

Headstock

120
124
115
21
20
123
98
112
125
113
21
121
97
110
109
122
86
87
115
104
118
112
108
99
113
29
3
73
29
58
51
57
6
23
5
24
111
114
116
105
59
85
117
107
70
40
16
106
66
6
101
64
64
62
39
48
43
41 47
46
45
44
50
15
10
69
71
36
56
60
67
65
38
49
28
61 63
42
37 34
33
43
51
41
31
36
53
68
22
39
94
72
90
40
11
12
13
32
35
35
28
25
1
93
4
14
80
30
100
96
19
103
19
4
18
29
26
27 28
36
79
55
54
2
83
74
7
102
75
119
36
81
76
3
78
7-5
7-8
7-14
77
7-11
82
17
7-1
95
89
126
8
9
7-9
7-12
91
92
7-6
7-2
7-3
7-4
7-7
7-10
7-13
7-15
84
88
127
-40-
Model G0779 (Mfd. Since 09/14)
Headstock Parts List
REF PART # DESCRIPTION REF PART # DESCRIPTION
1 P0779001 HEADSTOCK CASTING 35 P0779035 GEAR 41T 2 P0779002 HEADSTOCK COVER 36 P0779036 BALL BEARING 6202ZZ 3 P0779003 INT RETAINING RING 62MM 37 P0779037 KEY 6 X 6 X 14 4 P0779004 INT RETAINING RING 35MM 38 P0779038 KEY 6 X 6 X 28 5 P0779005 FLANGED END CAP 39 P0779039 STEEL BALL 8MM 6 P0779006 OIL SEAL 45 X 35 X 10MM 40 P0779040 COMPRESSION SPRING 7 P0779007 MOTOR 2HP 220V 1-PH 41 P0779041 EXT RETAINING RING 18MM 7-1 P0779007-1 MOTOR FAN COVER 42 P0779042 KEY 5 X 5 X 50 7-2 P0779007-2 MOTOR FAN 43 P0779043 SET SCREW M6-1 X 12 7-3 P0779007-3 PHLP HD SCR M4-.7 X 16 44 P0779044 SPINDLE SHAFT 7-4 P0779007-4 MOTOR TERMINAL BLOCK 45 P0779045 GEAR 25T 7-5 P0779007-5 CONTACT PLATE 46 P0779046 GEAR 18T 7-6 P0779007-6 S CAPACITOR 150M 250V 1-5/8 X 3 47 P0779047 GEAR 32T 7-7 P0779007-7 R CAPACITOR 20M 450V 1-5/8 X 3-1/4 48 P0779048 GEAR 43T 7-8 P0779007-8 CENTRIFUGAL SWITCH 49 P0779049 GEAR 16T 7-9 P0779007-9 BALL BEARING 6205ZZ (FRONT) 50 P0779050 KEY 5 X 5 X 50 7-10 P0779007-10 BALL BEARING 6205ZZ (REAR) 51 P0779051 KEY 6 X 6 X 18 7-11 P0779007-11 CAPACITOR BOX COVER 53 P0779053 QUILL 7-12 P0779007-12 FLAT WASHER 4MM 54 P0779054 SPINDLE 7-13 P0779007-13 CAPACITOR BOX 55 P0779055 TAPERED ROLLER BEARING 30207 P5 7-14 P0779007-14 TAP SCREW M3-.5 X 10 56 P0779056 TAPERED ROLLER BEARING 30206 P5 7-15 P0779007-15 PHLP HD SCR M4-.7 X 10 57 P0779057 SPLINED SLEEVE 8 P0779008 CAP SCREW M8-1.25 X 25 58 P0779058 GEAR 53T 9 P0779009 FLAT WASHER 8MM 59 P0779059 EXT RETAINING RING 35MM 10 P0779010 HEADSTOCK FACE PLATE 60 P0779060 DEPTH ROD MOUNT 11 P0779011 DRAWBAR CAP 61 P0779061 CYLINDRICAL BOLT M16-2 X 10 12 P0779012 DRAWBAR CAP RUBBER SEAL 62 P0779062 HEX NUT M16-2 THIN 13 P0779013 CAP SCREW M8-1.25 X 45 63 P0779063 DEPTH ROD KNURLED KNOB 14 P0779014 TAPER PIN 8 X 40 64 P0779064 DEPTH ROD 15 P0779015 SET SCREW M10-1.5 X 10 DOG-PT 65 P0779065 DEPTH ROD STOP BLOCK 16 P0779016 SET SCREW M10-1.5 X 8 66 P0779066 DEPTH POINTER 17 P0779017 KEY 6 X 6 X 28 67 P0779067 LOCK WASHER 30MM 18 P0779018 OIL FILL PLUG 3/8" 68 P0779068 SPANNER NUT M30-1.5 19 P0779019 HEADSTOCK COVER PLUG 69 P0779069 QUILL SEAL (RUBBER) 20 P0779020 SPINDLE SPEED LEVER 70 P0779070 BUTTON HD CAP SCR M4-.7 X 8 21 P0779021 ROLL PIN 3 X 18 71 P0779071 ROLL PIN 3 X 18 22 P0779022 OIL DRAIN PLUG 3/8" 72 P0779072 CAP SCREW M8-1.25 X 30 23 P0779023 CAP SCREW M5-.8 X 10 73 P0779073 SPACER 24 P0779024 BUTTON HD CAP SCR M4-.7 X 8 74 P0779074 SPINDLE END CAP 25 P0779025 OIL SIGHT GLASS M18-1.5 75 P0779075 SET SCREW M5-.8 X 6 26 P0779026 DRIVE SHAFT 76 P0779076 SET SCREW M5-.8 X 4 27 P0779027 GEAR 14T 77 P0779077 WORM GEAR HOUSING 28 P0779028 BALL BEARING 6003ZZ 78 P0779078 WORM SHAFT 29 P0779029 BALL BEARING 6007ZZ 79 P0779079 WORM SHAFT END BRACKET 30 P0779030 KEY 5 X 5 X 25 80 P0779080 SET SCREW M6-1 X 12 31 P0779031 IDLER SHAFT 81 P0779081 SPACER 32 P0779032 GEAR 29T 82 P0779082 WORM GEAR 33 P0779033 GEAR 35T 83 P0779083 PINION SHAFT 34 P0779034 GEAR 21T 84 P0779084 LEVER HUB
Model G0779 (Mfd. Since 09/14)
-41-
REF PART # DESCRIPTION REF PART # DESCRIPTION
Headstock Parts List (Cont.)
85 P0779085 SPRING BASE 107 P0779107 OUTSIDE LOCK PLUNGER 86 P0779086 SPRING COVER 108 P0779108 ADJUSTABLE HANDLE 87 P0779087 FLAT COILED SPRING 109 P0779109 SPEED RANGE SHIFT SHAFT 88 P0779088 KNOB BOLT M10-1.5 X 45 110 P0779110 SPEED RANGE SHIFT LEVER 89 P0779089 COMPRESSION SPRING 111 P0779111 SPEED RANGE SHIFT FORK 90 P0779090 FINE DOWNFEED GRADUATED DIAL 112 P0779112 EXT RETAINING RING 12MM 91 P0779091 STUD-UDE M12-1.75 X 145, 15, 20 113 P0779113 CAP SCREW M6-1 X 14 92 P0779092 TAPERED HANDLE M12-1.75, 98L 114 P0779114 SHIFT ROD 93 P0779093 HANDWHEEL 100MM DIA. 115 P0779115 OIL SEAL 12 X 22 X 8 94 P0779094 HANDWHEEL HANDLE M6-1 X 10, 65L 116 P0779116 SPEED SHIFT SHAFT 95 P0779095 CAP SCREW M8-1.25 X 25 117 P0779117 SPEED SHIFT FORK 96 P0779096 KNURLED THUMB SCREW M5-.8 X 12 118 P0779118 SPEED SHIFT LEVER 97 P0779097 KNOB BUSHING 119 P0779119 OIL SEAL 35 X 62 X 10 98 P0779098 KNURLED THUMB SCREW M8-1.25 X 12 120 P0779120 PHLP HD SCR M4-.7 X 6 99 P0779099 FLAT HD CAP SCR M6-1 X 12 121 P0779121 SWITCH BOX COVER 100 P0779100 PHLP HD SCR M5-.8 X 12 122 P0779122 SWITCH BOX 101 P0779101 DOWEL PIN 3 X 12 123 P0779123 ROTARY SWITCH (LEFT, STOP, RIGHT) 102 P0779102 KEY 8 X 8 X 20 124 P0779124 FLAT WASHER 4MM 103 P0779103 CAP SCREW M5-.8 X 20 125 P0779125 DRAWBAR 7/16-20 104 P0779104 ROLL PIN 3 X 15 126 P0779126 POWER CORD 14G 3W 80" 6-15 105 P0779105 LOCK LEVER SHAFT 127 P0779127 MOTOR CORD 14G 3W 12" 106 P0779106 INSIDE LOCK PLUNGER
-42-
Model G0779 (Mfd. Since 09/14)

Column

207
212
249
248
219
246
250
243
245
244
247
243
240
241
218
242
205
217
253
241
252
242
229
251
243
244
209
245
250
206
243
231
213
208
230
210
202
211
203
255
254
223
224
225
222
221
204
220
240
201
247
248
246
226
227
249
214
215
216
Model G0779 (Mfd. Since 09/14)
-43-
Column Parts List
REF PART # DESCRIPTION REF PART # DESCRIPTION
201 P0779201 BASE 224 P0779224 PIVOT LOCK HUB M12-1.75 X 60 202 P0779202 COLUMN 225 P0779225 LEVER HANDLE M10-1.5 X 8, 75L 203 P0779203 TABLE ARM BRACKET 226 P0779226 RACK RING BASE 204 P0779204 TABLE BRACKET 227 P0779227 SET SCREW M10-1.5 X 16 205 P0779205 TABLE 229 P0779229 HEX BOLT M16-2 X 190 206 P0779206 HEAD ELEVATION GEAR HOUSING 230 P0779230 FLAT WASHER 16MM 207 P0779207 COLUMN CAP 231 P0779231 HEX NUT M16-2 208 P0779208 RACK GUIDE RING 240 P0779240 ELEVATION CRANK BRACKET 209 P0779209 RACK (HEAD ELEVATION) 241 P0779241 WORM GEAR 210 P0779210 RACK (TABLE ELEVATION) 242 P0779242 SPACER 211 P0779211 RACK RING 243 P0779243 EXT RETAINING RING 14MM 212 P0779212 SET SCREW M10-1.5 X 10 244 P0779244 HELICAL GEAR 15T 213 P0779213 CAP SCREW M10-1.5 X 40 245 P0779245 SHAFT 214 P0779214 FLAT WASHER 16MM 246 P0779246 ELEVATION CRANK 215 P0779215 LOCK WASHER 16MM 247 P0779247 SET SCREW M10-1.5 X 12 216 P0779216 HEX BOLT M16-2 X 50 248 P0779248 CRANK HANDLE 75MM 217 P0779217 FLAT WASHER 12MM 249 P0779249 SHOULDER SCREW M10-1.5 X 10, 12 X 68 218 P0779218 TABLE LOCK HUB M12-1.75 X 95 250 P0779250 CAP SCREW M6-1 X 20 219 P0779219 TABLE LOCK HANDLE M10-1.5 X 12, 115L 251 P0779251 T-BOLT M14-2 X 55 220 P0779220 T-BOLT M12-1.75 X 45 252 P0779252 FLAT WASHER 14MM 221 P0779221 FLAT WASHER 12MM 253 P0779253 HEX NUT M14-2 222 P0779222 HEX NUT M12-1.75 254 P0779254 CAP SCREW M6-1 X 12 223 P0779223 FLAT WASHER 12MM 255 P0779255 COOLANT DRAIN
-44-
Model G0779 (Mfd. Since 09/14)

Accessories

307
301
312
311
310
302
313
303 304
309
308
305
306
REF PART # DESCRIPTION REF PART # DESCRIPTION
301 P0779301 TOOLBOX 308 P0779308 HEX WRENCH 4MM 302 P0779302 SPINDLE ADAPTER MT3-MT2 309 P0779309 HEX WRENCH 3MM 303 P0779303 SPINDLE SLEEVE R8-MT3 310 P0779310 DRILL CHUCK KEY 5/16" STD 11T SD-5/8" 304 P0779304 DRILL CHUCK ARBOR R8-B16 311 P0779311 DRILL CHUCK 1-13MM B16 305 P0779305 WRENCH 17 X 19MM OPEN-ENDS 312 P0779312 DRIFT KEY 306 P0779306 WRENCH 22 X 24MM OPEN-ENDS 313 P0779313 BOTTLE FOR OIL 307 P0779307 HEX WRENCH 5MM
Model G0779 (Mfd. Since 09/14)
-45-
G07 7 9
(12/05/14)
• Label is actual size
• Label must be made of oil-resistant material
WARNING
PANTONE 151 C or RAL 2005
COLOR CODES
NOTICE
PANTONE 3005 C or RAL 5005
GRIZZLY GREEN
PANTONE 568C
GRIZZLY LOGO RED
PANTONE 711C or RAL 3020
REFER TO OWNER’S MANUAL FOR OIL TYPE AND
AMOUNT.
CHECK OIL
LEVELS BEFORE USING!
DANGER
PANTONE 485 C or RAL 3001
PANTONE 151 C or RAL 2005
WARNING
CAUTION
PANTONE 109 C
GRIZZLY LOGO RED
PANTONE 711C or RAL 3020
COLOR CODES
NOTICE
PANTONE 3005 C or RAL 5005
17 x 19mm
54 x 54mm
34.5 x 80mm
(12/05/14)
• 1:1 Sizing (Labels are actual size)
• Labels must be made of chemical-resistant material
G0779 Machine Labels B
(12/05/14)
Motor: 2 HP, 220V, Single-Phase, 60 Hz, 8.6A Motor Speed: 1720 RPM Swing: 23-3/8" Distance Spindle to Column: 11-11/16" Distance Spindle to Table: 26-1/2" Spindle Taper: R-8 Spindle Travel: 5" Number of Spindle Speeds: 6 Spindle Speed Range: 90 – 1970 RPM Vertical Table Travel: 24-3/8" Table Swivel Around Column: 360˚ Drilling Capacity Mild Steel: 1-1/4" Gearhead Fluid Capacity: 4-3/4 qt. (Grizzly #T23963 or ISO 32 Equivalent) Weight: 706 lbs.
Specifications
MODEL G0779
HEAVY-DUTY 23
DRILL PRESS
Date
S/N
Mfd. for Grizzly in China
To reduce the risk of serious injury when using this machine:
1. Read and understand owner’s manual before operating.
2. Always wear approved safety glasses.
3. Only plug power cord into a grounded outlet.
4. Disconnect power before setting up or servicing.
5. Avoid entanglement with spindle—tie back long hair, roll up long sleeves, and DO NOT wear loose clothing, gloves, or jewelry.
6. Properly set up machine before starting.
7. Keep all guards and covers in place during operation.
8. Clamp workpiece to table to prevent rotation.
9. Avoid positioning hands where they could slip into rotating bits.
10. Always remove chuck keys and other tools before starting.
11. Never attempt to slow or stop spindle with hands or tools.
12. Use correct speeds for drilling accessories and workpiece.
13. Do not operate when tired or under influence of drugs or alcohol.
14. Do not expose to rain or use in wet locations.
15. Prevent unauthorized use by children or untrained users;
restrict access or disable machine when unattended.
17 x 19mm
54 x 54mm
L1
90 RPM
L2
210 RPM
L3
345 RPM
H1
670 RPM
H2
1180 RPM
H3
1970 RPM
401

Labels

NOTICE
Do not exceed gearbox oil level above red dot in center of oil site glass below.
402
Specifications
Motor: 2 HP, 220V, Single-Phase, 60 Hz, 8.6A Motor Speed: 1720 RPM Swing: 23-3/8" Distance Spindle to Column: 11-11/16" Distance Spindle to Table: 26-1/2" Spindle Taper: R-8 Spindle Travel: 5" Number of Spindle Speeds: 6 Spindle Speed Range: 90 – 1970 RPM Vertical Table Travel: 24-3/8" Table Swivel Around Column: 360˚ Drilling Capacity Mild Steel: 1-1/4" Gearhead Fluid Capacity: 4-3/4 qt. (Grizzly #T23963 or ISO 32 Equivalent) Weight: 706 lbs.
Date
S/N
Mfd. for Grizzly in China
404
MODEL G0779
HEAVY-DUTY 23
To reduce the risk of serious injury when using this machine:
1. Read and understand owner’s manual before operating.
2. Always wear approved safety glasses.
3. Only plug power cord into a grounded outlet.
4. Disconnect power before setting up or servicing.
5. Avoid entanglement with spindle—tie back long hair, roll up long sleeves, and DO NOT wear loose clothing, gloves, or jewelry.
6. Properly set up machine before starting.
7. Keep all guards and covers in place during operation.
8. Clamp workpiece to table to prevent rotation.
9. Avoid positioning hands where they could slip into rotating bits.
10. Always remove chuck keys and other tools before starting.
11. Never attempt to slow or stop spindle with hands or tools.
12. Use correct speeds for drilling accessories and workpiece.
13. Do not operate when tired or under influence of drugs or alcohol.
14. Do not expose to rain or use in wet locations.
15. Prevent unauthorized use by children or untrained users;
restrict access or disable machine when unattended.
" GEARHEAD
DRILL PRESS
403
13
WARNING!
To reduce risk of death or serious injury, read manual BEFORE using machine.
To get a new manual, call (800) 523-4777 or go to www.grizzly.com.
EYE/FACE INJURY
HAZARD!
Always wear ANSI-approved safety glasses and face shield when using this machine.
WARNING!
ENTANGLEMENT
HAZARD! Tie back long hair, roll up long sleeves, and remove loose clothing, jewelry, or gloves to prevent getting caught in moving parts.
INJURY/SHOCK
HAZARD!
Disconnect power before adjustments, maintenance, or service.
12
11
10
9
8
7
6
5
4
3
2
1
0
cm in
5
4
3
2
1
0
407
REF PART # DESCRIPTION REF PART # DESCRIPTION
401 P0779401 ELECTRICITY LABEL 405 P0779405 CHECK OIL LABEL 402 P0779402 GEARBOX OIL LEVEL NOTICE 406 P0779406 GRIZZLY GREEN TOUCH-UP PAINT 403 P0779403 MACHINE ID LABEL 407 P0779407 CONTROLS/WARNING LABEL 404 P0779404 GRIZZLY BEIGE TOUCH-UP PAINT
Safety labels help reduce the risk of serious injury caused by machine hazards. If any label comes off or becomes unreadable, the owner of this machine MUST replace it in the original location before resuming operations. For replacements, contact (800) 523-4777 or www.grizzly.com.
-46-
Change spindle speed or rotation direction ONLY when spindle is completely stopped.
406
CHECK OIL
LEVELS BEFORE USING!
REFER TO OWNER’S MANUAL FOR OIL TYPE AND
AMOUNT.
405
Model G0779 (Mfd. Since 09/14)
WARRANTY CARD
Name _____________________________________________________________________________
Street _____________________________________________________________________________
City _______________________ State _________________________ Zip _____________________
Phone # ____________________ Email _________________________________________________
Model # ____________________ Order # _______________________ Serial # __________________
The following information is given on a voluntary basis. It will be used for marketing purposes to help us develop better products and services. Of course, all information is strictly confidential.
1. How did you learn about us? ____ Advertisement ____ Friend ____ Catalog ____ Card Deck ____ Website ____ Other:
2. Which of the following magazines do you subscribe to?
____ Cabinetmaker & FDM ____ Family Handyman ____ Hand Loader ____ Handy ____ Home Shop Machinist ____ Journal of Light Cont. ____ Live Steam ____ Model Airplane News ____ Old House Journal ____ Popular Mechanics
3. What is your annual household income? ____ $20,000-$29,000 ____ $30,000-$39,000 ____ $40,000-$49,000 ____ $50,000-$59,000 ____ $60,000-$69,000 ____ $70,000+
CUT ALONG DOTTED LINE
4. What is your age group? ____ 20-29 ____ 30-39 ____ 40-49 ____ 50-59 ____ 60-69 ____ 70+
5. How long have you been a woodworker/metalworker? ____ 0-2 Years ____ 2-8 Years ____ 8-20 Years ____20+ Years
6. How many of your machines or tools are Grizzly? ____ 0-2 ____ 3-5 ____ 6-9 ____10+
____ Popular Science ____ Popular Woodworking ____ Precision Shooter ____ Projects in Metal ____ RC Modeler ____ Rie ____ Shop Notes ____ Shotgun News ____ Today’s Homeowner ____ Wood
____ Wooden Boat ____ Woodshop News ____ Woodsmith ____ Woodwork ____ Woodworker West ____ Woodworker’s Journal ____ Other:
7. Do you think your machine represents a good value? _____Yes _____No
8. Would you recommend Grizzly Industrial to a friend? _____ Yes _____No
9. Would you allow us to use your name as a reference for Grizzly customers in your area? Note: We never use names more than 3 times. _____Yes _____No
10. Comments: _____________________________________________________________________
_________________________________________________________________________________
_________________________________________________________________________________
_________________________________________________________________________________
FOLD ALONG DOTTED LINE
FOLD ALONG DOTTED LINE
Place
Stamp
Here
GRIZZLY INDUSTRIAL, INC. P.O. BOX 2069 BELLINGHAM, WA 98227-2069
Send a Grizzly Catalog to a friend:
Name_______________________________
Street_______________________________
City______________State______Zip______
TAPE ALONG EDGES--PLEASE DO NOT STAPLE

WARRANTY & RETURNS

Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole written warranty and any and all warranties that may be implied by law, including any merchantability or fitness, for any par­ticular purpose, are hereby limited to the duration of this written warranty. We do not warrant or represent that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants. In no event shall Grizzly’s liability under this warranty exceed the purchase price paid for the product and any legal actions brought against Grizzly shall be tried in the State of Washington, County of Whatcom.
We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, special, or consequential damages arising from the use of our products.
To take advantage of this warranty, contact us by mail or phone and give us all the details. We will then issue you a “Return Number,’’ which must be clearly posted on the outside as well as the inside of the carton. We will not accept any item back without this number. Proof of purchase must accompany the merchandise.
The manufacturers reserve the right to change specifications at any time because they constantly strive to achieve better quality equipment. We make every effort to ensure that our products meet high quality and durability standards and we hope you never need to use this warranty.
Please feel free to write or call us if you have any questions about the machine or the manual.
Thank you again for your business and continued support. We hope to serve you again soon.
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