Grizzly G0777, G0777HEP Owner's Manual

MODEL G0777/G0777HEP
ULTRA-QUIET
CYCLONE DUST COLLECTOR
OWNER'S MANUAL
(For models manufactured since 04/19)
Model G0777 Model G0777HEP
COPYRIGHT © MAY, 2016 BY GRIZZLY INDUSTRIAL, INC. REVISED APRIL, 2019 (JL)
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
V2 .04.19
This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators.
Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.
The owner of this machine/tool is solely responsible for its safe use. This responsibility includes but is not limited to proper installation in a safe environment, personnel training and usage authorization, proper inspection and maintenance, manual availability and compre­hension, application of safety devices, cutting/sanding/grinding tool integrity, and the usage of personal protective equipment.
The manufacturer will not be held liable for injury or property damage from negligence, improper training, machine modifications or misuse.
Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
Lead from lead-based paints.
Crystalline silica from bricks, cement and other masonry products.
Arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: Work in a well ventilated area, and work with approved safety equip­ment, such as those dust masks that are specially designed to filter out microscopic particles.
Table of Contents
INTRODUCTION ............................................... 2
Contact Info.................................................... 2
Machine Differences ...................................... 2
Manual Accuracy ........................................... 2
Identification ................................................... 3
Controls & Components ................................. 4
Glossary of Terms ......................................... 6
G0777 Machine Data Sheet .......................... 7
G0777HEP Machine Data Sheet ................... 9
SECTION 1: SAFETY ..................................... 11
Safety Instructions for Machinery ................ 11
Additional Safety for Dust Collectors ........... 13
SECTION 2: POWER SUPPLY ...................... 14
Converting Voltage to 220V ......................... 16
SECTION 3: SETUP ....................................... 18
Needed for Setup ......................................... 18
Unpacking .................................................... 18
Inventory ...................................................... 19
Hardware Recognition Chart ....................... 21
Site Considerations ...................................... 22
Assembly ..................................................... 23
Test Run ...................................................... 27
SECTION 4: DESIGNING THE SYSTEM ....... 28
General ........................................................ 28
Duct Material ................................................ 28
System Design ............................................. 30
System Grounding ....................................... 36
SECTION 5: OPERATIONS ........................... 37
General Operation ....................................... 37
Using Controls ............................................. 38
SECTION 6: ACCESSORIES ......................... 40
SECTION 7: MAINTENANCE ......................... 43
Schedule ...................................................... 43
Emptying Drum ............................................ 43
Cleaning Filter .............................................. 43
SECTION 8: SERVICE ................................... 44
Troubleshooting ........................................... 44
Replacing Canister Filter (G0777) ............... 46
Replacing Canister Filter (G0777HEP) ........ 47
Replacing HEPA Filter (G0777HEP) ........... 48
SECTION 9: WIRING ...................................... 49
Wiring Safety Instructions ............................ 49
G0777/G0777HEP 110V Wiring Diagram.... 50
G0777/G0777HEP 220V Wiring Diagram.... 51
SECTION 10: PARTS ..................................... 52
Main ............................................................. 52
Labels .......................................................... 54
WARRANTY & RETURNS ............................. 57
We stand behind our machines! If you have ques­tions or need help, contact us with the information below. Before contacting, make sure you get the
serial number
machine ID label. This will help us help you faster.
We want your feedback on this manual. What did you like about it? Where could it be improved? Please take a few minutes to give us feedback.
Email: manuals@grizzly.com
We are proud to provide a high-quality owner’s manual with your new machine!
We
instruc­tions, specifications, drawings, and photographs in this manual. Sometimes we make mistakes, but our policy of continuous improvement also means that
you receive is
slightly different than shown in the manual
If you find this to be the case, and the difference between the manual and machine leaves you confused or unsure about something
check our
website for an updated version. W
current
manuals and
on our web-
site at
Alternatively, you can call our Technical Support for help. Before calling, make sure you write down the
from the machine ID label (see below). This information is required for us to provide proper tech support, and it helps us determine if updated documenta­tion is available for your machine.
INTRODUCTION
Contact Info
and manufacture date from the
Grizzly Technical Support
1815 W. Battlefield Springfield, MO 65807 Phone: (570) 546-9663
Email: techsupport@grizzly.com
Grizzly Documentation Manager
P.O. Box 2069
Bellingham, WA 98227-2069
Manual Accuracy
made every effort to be exact with the
sometimes the machine
.
,
e post
manual updates for free
www.grizzly.com.
Manufacture Date and Serial Number
Machine Differences
Models G0777 and G0777HEP are identical machines, with one exception.
Model G0777HEP is equipped with a MERV-17 HEPA filter. Model G0777 is not.
Manufacture Date
Serial Number
-2-
Model G0777/G0777HEP (Mfd. Since 04/19)
Identification
To reduce your risk of serious injury, read this entire manual BEFORE
Become familiar with the names and locations of the controls and features shown below to better understand the instructions in this manual.
Canister Filter
Inside Housing
(G0777HEP)
HEPA Filter
Inside Filter Cage
(G0777HEP Only)
Filter Brush
Handle
Motor
Remote
Receiver
Blower
Housing
Inlet
Cyclone
Funnel
Drum
Ground Wire
Canister Filter
(G0777)
Collection Bag
Model G0777/G0777HEP (Mfd. Since 04/19)
Stand
using machine.
Collection
Drum
Locking
Caster
-3-
Controls &
To reduce your risk of serious injury, read this entire manual BEFORE
Components
using machine.
Filtration Components
B
C
D
Refer to Figures 15 and the following descrip­tions to become familiar with the basic controls and components of this machine. Understanding these items and how they work will help you understand the rest of the manual and stay safe when operating this machine.
Collection Drum
A
Figure 1. Collection drum.
E
Figure 2. G0777HEP filtration components.
B
C
E
A. Collection Drum: Collects large chips/par-
ticles before they enter canister filter. Window on side of drum shows when it is full and needs to be emptied.
-4-
Figure 3. G0777 filtration components.
B. Filter Brush Handle: Rotates filter brush to
clean canister filter.
C. Canister Filter: Located inside canister fil-
ter housing. Removes 99% of particles at
0.2–2.0 micron. Can be cleaned by rotating Filter Brush Handle.
D. MERV-17 HEPA Filter (G0777HEP Only):
Removes 99.97% of particles at 0.3 micron after they leave canister filter.
E. Collection Bag: Collects dust and fine par-
ticles that drop from canister filter.
Model G0777/G0777HEP (Mfd. Since 04/19)
Control Panel/Remote Receiver Remote Controller
O
F
G
H
I KJ
Figure 4. Control panel functions.
F. Timer Indicator: Illuminates to display auto
shut-down time set by TIMER Button, or TIME Button on remote controller. If not illuminated, timer function is inactive, and machine will run continuously until manually turned OFF.
G. Remote Signal Indicator: Flashes when
remote is ready to be reprogrammed.
N
M
L
P
Q
Figure 5. Remote controller functions.
O. TIME Button: Selects auto shut-down time.
By pressing TIME Button once, dust col­lector will run for 1 hour; 1H illuminates on Timer Indicator on control panel. Consecutive pushes increase operation time in 1, 2, 4, or 8 hour intervals—up to 15 hours. The machine will stop once set time period ends. To can­cel timer before set time has elapsed, turn POWER Switch OFF or press START/STOP button on remote controller.
H. Set Button: Used to reprogram receiver.
I. POWER Switch: Turns machine power ON
or OFF.
J. Run Indicator: Illuminates when dust collec-
tor is ON.
K. Circuit Breaker/Thermal Overload: Pops
out if machine overloads. Press to reset.
L. Power Indicator: Illuminates when there is
power to machine.
M. Timer Button: Selects auto shut-down time.
By pressing TIMER Button once, dust collec­tor will run for 1 hour; 1H illuminates on Timer Indicator. Consecutive pushes increase oper­ation time in 1, 2, 4, or 8 hour intervals—up to 15 hours. The machine will stop once set time period ends. To cancel timer before set time has elapsed, turn Power Switch OFF or press START/STOP button on remote controller.
P. START/STOP Button: Turns dust collector
ON or OFF.
Q. SET Button: Used to reprogram receiver.
N. ON/OFF Button: Turns dust collector ON or
OFF.
Model G0777/G0777HEP (Mfd. Since 04/19)
-5-
The following is a list of common definitions, terms and phrases that relate to dust collection and dust col­lectors in general. To get the most out of this manual, familiarize yourself with these terms before reading.
Air Suction Capacity:
Branch Line:
Collection Bag/Drum:
CFM (Cubic Feet per Minute):
Cyclone:
Duct (Ducting):
Dust Collection System:
Dust Port/Hood:
Filter:
Fittings (Y's, T's, Elbows, etc.):
-
-
-
­mum amount of airflow required at the dust port/ hood of a dust-producing machine for adequate removal of the waste produced. Essentially, the
Dust Collection
the air. Typically operated during and after dust-
where all collected chips and dust are expelled
water, this describes the difference in pressure
­lector. It is a measure of the suction created by
-
-
Glossary Of Terms
The maximum volume of air (rated in CFM) that a dust collector can move, at the inlet, when fully assembled and not connected to any ducting.
A secondary length of duct that connects a dust-producing machine to the Main Line of a permanent dust collection sys­tem. The minimum recommended Velocity for branch lines is 4000 FPM.
The part of the dust col-
lector that holds the majority of captured dust.
A measurement describing the volume of air that moves through an area in one minute. CFM = Velocity (FPM) x Cross-Sectional Area of Duct (ft.
A type of two-stage dust collector that uses centrifugal force to remove large dust par­ticles before they can reach the filter.
Metal/plastic pipe or hose that connects the dust collector to dust-producing machines. Typically available in rigid or flexible options.
The entire assembly of dust collector, duct, and fittings used to capture dust from machines.
The part of a dust-producing
machine that connects to dust collection duct.
2
).
Duct Grounding: A method of using bare wire
with plastic duct to safely dissipate static elec tricity buildup during operation.
Main Line: The primary length of duct that con
nects the dust collector to the branch lines of a permanent dust collection system. The mini mum recommended Velocity for main lines is 3500 FPM.
Machine CFM Requirement: Indicates the mini
performance required by the System after accounting for the drop in CFM from the static pressure loss of the duct line between the machine and the dust collector.
Powered Air Filter: An independently operated
machine that removes fine dust suspended in
producing operations as a secondary method to improve the air quality in a shop.
Single-Stage Collector: A type of dust collector
directly into the filter.
Static Pressure: Expressed in units of inches of
between the air inside and outside the dust col
the blower.
The part of the dust collector that prevents
the majority of suctioned dust from returning to
the shop environment. Filters are rated by the size of fine dust (measured in microns) that can pass through them.
duct connections that allow the branch and main lines of a dust collection system to be routed from the machine to the dust collector.
-6-
The various
Two-Stage Collector: A type of dust collector
where large/heavy waste is captured in a sepa rate container before the airflow reaches the filter. Benefits include longer operation times between filter maintenance or replacement.
Velocity: The speed of airflow movement, mea
sured in FPM (Feet Per Minute). Velocity = Volume (CFM) / Cross-Sectional Area of Duct
2
).
(ft.
Model G0777/G0777HEP (Mfd. Since 04/19)
MACHINE DATA
SHEET
Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901
MODEL G0777 1‐1/2 HP ULTRA‐QUIET CYCLONE DUST
COLLECTOR
Product Dimensions:
Weight.............................................................................................................................................................. 223 lbs.
Width (side-to-side) x Depth (front-to-back) x Height............................................................... 47-1/2 x 34-1/2 x 72 in.
Footprint (Length x Width)............................................................................................................... 47-1/2 x 34-1/2 in.
Shipping Dimensions:
Type...................................................................................................................................................... Wooden Crate
Content........................................................................................................................................................... Machine
Weight.............................................................................................................................................................. 374 lbs.
Length x Width x Height..................................................................................................... 53-1/2 x 36-1/2 x 50-1/2 in.
Must Ship Upright................................................................................................................................................... Yes
Electrical:
Power Requirement............................................................................................. 110V or 220V, Single-Phase, 60 Hz
Prewired Voltage.................................................................................................................................................. 110V
Full-Load Current Rating.................................................................................................... 15A at 110V, 7.5A at 220V
Minimum Circuit Size.......................................................................................................... 20A at 110V, 15A at 220V
Connection Type....................................................................................................................................... Cord & Plug
Power Cord Included.............................................................................................................................................. Yes
Power Cord Length........................................................................................................................................ 10-1/2 ft.
Power Cord Gauge......................................................................................................................................... 12 AWG
Plug Included.......................................................................................................................................................... Yes
Included Plug Type................................................................................................................................. 5-15 for 110V
Recommended Plug Type...................................................................................................................... 6-15 for 220V
Switch Type................................................................................................................. Relay Switch w/Circuit Breaker
Motors:
Main
Horsepower............................................................................................................................................. 1.5 HP
Phase............................................................................................................................................ Single-Phase
Amps.................................................................................................................................................... 15A/7.5A
Speed................................................................................................................................................ 1750 RPM
Type.................................................................................................. TEFC Capacitor-Start-Induction (Class F)
Power Transfer ............................................................................................................................... Direct Drive
Bearings..................................................................................................... Shielded & Permanently Lubricated
Centrifugal Switch/Contacts Type......................................................................................................... External
Model G0777/G0777HEP (Mfd. Since 04/19)
-7-
Main Specifications:
Operation
Dust Collector Type.......................................................................................................... Two-Stage (Cyclone)
Approved Dust Types................................................................................................................................ Wood
Filter Type............................................................................................................................... Pleated Cartridge
Airflow Performance....................................................................................................... 880 CFM @ 1.9 in. SP
Max Static Pressure (at 0 CFM).................................................................................................................. 9 in.
Main Inlet Size............................................................................................................................................. 6 in.
Inlet Adapter Included.................................................................................................................................. Yes
Number of Adapter Inlets.................................................................................................................................. 1
Adapter Inlet Size........................................................................................................................................ 5 in.
Machine Collection Capacity At One Time....................................................................................................... 1
Maximum Material Collection Capacity.............................................................................................. 3.47 cu. ft.
Filtration Rating............................................................................................................................ 0.2 – 2 Micron
Filter Surface Area................................................................................................................................ 48 sq. ft.
Bag Information
Number of Lower Bags..................................................................................................................................... 1
Lower Bag Diameter............................................................................................................................ 15-3/4 in.
Lower Bag Length............................................................................................................................... 23-5/8 in.
Canister Information
Number of Canister Filters................................................................................................................................ 1
Canister Filter Diameter....................................................................................................................... 15-3/4 in.
Canister Filter Length................................................................................................................................ 21 in.
Collection Drum Size......................................................................................................................... 26 Gallons
Impeller Information
Impeller Type...................................................................................................................................... Radial Fin
Impeller Size.............................................................................................................................................. 24 in.
Impeller Blade Thickness.......................................................................................................................... 1/8 in.
Construction
Lower Bag...................................................................................................................................... Clear Plastic
Canister............................................................................................................................ Spun Bond Polyester
Base........................................................................................................................................................... Steel
Frame......................................................................................................................................................... Steel
Impeller............................................................................................................................................... Aluminum
Blower Housing......................................................................................................................... 19-Gauge Steel
Body.......................................................................................................................................... 18-Gauge Steel
Collection Drum.......................................................................................................................................... Steel
Other Specifications:
Country of Origin .............................................................................................................................................. Taiwan
Warranty ........................................................................................................................................................... 1 Year
Approximate Assembly & Setup Time .............................................................................................................. 1 Hour
Serial Number Location ................................................................................................................... Machine ID Label
Sound Rating ..................................................................................................................................................... 71 dB
ISO 9001 Factory .................................................................................................................................................. Yes
Certified by a Nationally Recognized Testing Laboratory (NRTL) .......................................................................... No
Features:
Steel Collection Drum with Casters for Easy Dust Disposal Class "F" Motor Dual-Pleated Filter with Cleaning Brushes to Maximize Air Flow Cartridge Filter with Crank-Handle Shaker for Maximum Filter Efficiency Unique Vacuum Equalizer Built into Collection Drum for Use with Disposable Plastic Bags Remote-Control Switch
-8-
Model G0777/G0777HEP (Mfd. Since 04/19)
MACHINE DATA
SHEET
Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901
MODEL G0777HEP 1‐1/2 HP ULTRA‐QUIET DUAL‐
FILTRATION HEPA CYCLONE DUST COLLECTOR
Product Dimensions:
Weight.............................................................................................................................................................. 223 lbs.
Width (side-to-side) x Depth (front-to-back) x Height............................................................... 59-3/4 x 34-1/2 x 72 in.
Footprint (Length x Width)............................................................................................................... 59-3/4 x 34-1/2 in.
Shipping Dimensions:
Type...................................................................................................................................... Cardboard Box on Pallet
Content........................................................................................................................................................... Machine
Weight.............................................................................................................................................................. 353 lbs.
Length x Width x Height..................................................................................................... 53-1/2 x 36-1/2 x 50-1/2 in.
Must Ship Upright................................................................................................................................................... Yes
Electrical:
Power Requirement............................................................................................. 110V or 220V, Single-Phase, 60 Hz
Prewired Voltage.................................................................................................................................................. 110V
Full-Load Current Rating.................................................................................................... 15A at 110V, 7.5A at 220V
Minimum Circuit Size.......................................................................................................... 20A at 110V, 15A at 220V
Connection Type....................................................................................................................................... Cord & Plug
Power Cord Included.............................................................................................................................................. Yes
Power Cord Length........................................................................................................................................ 10-1/2 ft.
Power Cord Gauge......................................................................................................................................... 12 AWG
Plug Included.......................................................................................................................................................... Yes
Included Plug Type................................................................................................................................. 5-15 for 110V
Recommended Plug Type...................................................................................................................... 6-15 for 220V
Switch Type................................................................................................................. Relay Switch w/Circuit Breaker
Motors:
Main
Horsepower............................................................................................................................................. 1.5 HP
Phase............................................................................................................................................ Single-Phase
Amps.................................................................................................................................................... 15A/7.5A
Speed................................................................................................................................................ 1750 RPM
Type.................................................................................................. TEFC Capacitor-Start-Induction (Class F)
Power Transfer ............................................................................................................................... Direct Drive
Bearings..................................................................................................... Shielded & Permanently Lubricated
Centrifugal Switch/Contacts Type......................................................................................................... External
Model G0777/G0777HEP (Mfd. Since 04/19)
-9-
Main Specifications:
Operation
Dust Collector Type.......................................................................................................... Two-Stage (Cyclone)
Approved Dust Types................................................................................................................................ Wood
Filter Type.......................................................................................................................... Cartridge and HEPA
Airflow Performance....................................................................................................... 880 CFM @ 1.9 in. SP
Max Static Pressure (at 0 CFM).................................................................................................................. 9 in.
Main Inlet Size............................................................................................................................................. 6 in.
Inlet Adapter Included.................................................................................................................................. Yes
Number of Adapter Inlets.................................................................................................................................. 1
Adapter Inlet Size........................................................................................................................................ 5 in.
Machine Collection Capacity At One Time....................................................................................................... 1
Maximum Material Collection Capacity.............................................................................................. 3.47 cu. ft.
Filtration Rating................................................................................................................ 99.97% @ 0.3 Micron
Filter Surface Area................................................................................................................................ 48 sq. ft.
Bag Information
Number of Lower Bags..................................................................................................................................... 1
Lower Bag Diameter............................................................................................................................ 15-3/4 in.
Lower Bag Length............................................................................................................................... 23-5/8 in.
Canister Information
Number of Canister Filters................................................................................................................................ 1
Canister Filter Diameter....................................................................................................................... 15-3/4 in.
Canister Filter Length................................................................................................................................ 21 in.
Collection Drum Size......................................................................................................................... 26 Gallons
Impeller Information
Impeller Type...................................................................................................................................... Radial Fin
Impeller Size.............................................................................................................................................. 24 in.
Impeller Blade Thickness.......................................................................................................................... 1/8 in.
Construction
Lower Bag...................................................................................................................................... Clear Plastic
Canister............................................................................................................................ Spun Bond Polyester
Base........................................................................................................................................................... Steel
Frame......................................................................................................................................................... Steel
Impeller........................................................................................................................................ Steel, Riveted
Body.......................................................................................................................................... 18-Gauge Steel
Collection Drum.......................................................................................................................................... Steel
Other Specifications:
Country of Origin .............................................................................................................................................. Taiwan
Warranty ........................................................................................................................................................... 1 Year
Approximate Assembly & Setup Time .............................................................................................................. 1 Hour
Serial Number Location ................................................................................................................... Machine ID Label
Sound Rating ..................................................................................................................................................... 71 dB
ISO 9001 Factory .................................................................................................................................................. Yes
Features:
Dual-Filtration with BIA-Certified Pleated Cartridge Filter and V-Cell MERV-17 HEPA Filter Steel Collection Drum with Casters for Easy Dust Disposal Powerful Class "F" Motor Pleated Filter has Crank-Handle Shaker for Maximum Efficiency Unique Vacuum Equalizer Built into Collection Drum for Use with Disposable Plastic Bags Remote-Controlled Switch Filter 1: 99% at 0.2 – 2 Micron Filter 2: 99.97% at 0.3 Micron (MERV-17 HEPA)
-10 -
Model G0777/G0777HEP (Mfd. Since 04/19)
SECTION 1: SAFETY
For Your Own Safety, Read Instruction
Manual Before Operating This Machine
The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words intended to convey the level of impor­tance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures. Always use common sense and good judgment.
Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury. It may also be used to alert against unsafe practices.
Alerts the user to useful information about proper operation of the
NOTICE
machine to avoid machine damage.
Safety Instructions for Machinery
OWNER’S MANUAL. Read and understand this
owner’s manual BEFORE using machine.
TRAINED OPERATORS ONLY. Untrained oper­ators have a higher risk of being hurt or killed. Only allow trained/supervised people to use this machine. When machine is not being used, dis­connect power, remove switch keys, or lock-out machine to prevent unauthorized use—especially around children. Make your workshop kid proof!
DANGEROUS ENVIRONMENTS. Do not use machinery in areas that are wet, cluttered, or have poor lighting. Operating machinery in these areas greatly increases the risk of accidents and injury.
MENTAL ALERTNESS REQUIRED. Full mental alertness is required for safe operation of machin­ery. Never operate under the influence of drugs or alcohol, when tired, or when distracted.
ELECTRICAL EQUIPMENT INJURY RISKS. You can be shocked, burned, or killed by touching live electrical components or improperly grounded machinery. To reduce this risk, only allow qualified service personnel to do electrical installation or repair work, and always disconnect power before accessing or exposing electrical equipment.
DISCONNECT POWER FIRST. nect machine from power supply BEFORE mak­ing adjustments, changing tooling, or servicing machine. This prevents an injury risk from unin­tended startup or contact with live electrical com­ponents.
EYE PROTECTION. Always wear ANSI-approved safety glasses or a face shield when operating or observing machinery to reduce the risk of eye injury or blindness from flying particles. Everyday eyeglasses are NOT approved safety glasses.
Always discon-
Model G0777/G0777HEP (Mfd. Since 04/19)
-11-
WEARING PROPER APPAREL. Do not wear clothing, apparel or jewelry that can become entangled in moving parts. Always tie back or cover long hair. Wear non-slip footwear to reduce risk of slipping and losing control or accidentally contacting cutting tool or moving parts.
HAZARDOUS DUST. Dust created by machinery operations may cause cancer, birth defects, or long-term respiratory damage. Be aware of dust hazards associated with each workpiece mate­rial. Always wear a NIOSH-approved respirator to reduce your risk.
HEARING PROTECTION. Always wear hear­ing protection when operating or observing loud machinery. Extended exposure to this noise without hearing protection can cause permanent hearing loss.
REMOVE ADJUSTING TOOLS. Tools left on machinery can become dangerous projectiles upon startup. Never leave chuck keys, wrenches, or any other tools on machine. Always verify removal before starting!
USE CORRECT TOOL FOR THE JOB. Only use this tool for its intended purpose—do not force it or an attachment to do a job for which it was not designed. Never make unapproved modifica­tions—modifying tool or using it differently than intended may result in malfunction or mechanical failure that can lead to personal injury or death!
AWKWARD POSITIONS. Keep proper footing and balance at all times when operating machine. Do not overreach! Avoid awkward hand positions that make workpiece control difficult or increase the risk of accidental injury.
CHILDREN & BYSTANDERS. Keep children and bystanders at a safe distance from the work area. Stop using machine if they become a distraction.
GUARDS & COVERS. Guards and covers reduce accidental contact with moving parts or flying debris. Make sure they are properly installed, undamaged, and working correctly BEFORE operating machine.
FORCING MACHINERY. Do not force machine. It will do the job safer and better at the rate for which it was designed.
NEVER STAND ON MACHINE. Serious injury may occur if machine is tipped or if the cutting tool is unintentionally contacted.
STABLE MACHINE. Unexpected movement dur­ing operation greatly increases risk of injury or loss of control. Before starting, verify machine is stable and mobile base (if used) is locked.
USE RECOMMENDED ACCESSORIES. Consult this owner’s manual or the manufacturer for rec­ommended accessories. Using improper acces­sories will increase the risk of serious injury.
UNATTENDED OPERATION. To reduce the risk of accidental injury, turn machine OFF and ensure all moving parts completely stop before walking away. Never leave machine running while unattended.
MAINTAIN WITH CARE. Follow all maintenance instructions and lubrication schedules to keep machine in good working condition. A machine that is improperly maintained could malfunction, leading to serious personal injury or death.
DAMAGED PARTS. Regularly inspect machine for damaged, loose, or mis-adjusted parts—or any condition that could affect safe operation. Immediately repair/replace BEFORE operating machine. For your own safety, DO NOT operate machine with damaged parts!
MAINTAIN POWER CORDS. When disconnect­ing cord-connected machines from power, grab and pull the plug—NOT the cord. Pulling the cord may damage the wires inside. Do not handle cord/plug with wet hands. Avoid cord damage by keeping it away from heated surfaces, high traffic areas, harsh chemicals, and wet/damp locations.
EXPERIENCING DIFFICULTIES. If at any time you experience difficulties performing the intend­ed operation, stop using the machine! Contact our Technical Support at (570) 546-9663.
-12-
Model G0777/G0777HEP (Mfd. Since 04/19)
Additional Safety for Dust Collectors
To reduce risk of start-
of death or injury caused by explosions or fires, DO
Long-term respiratory damage can occur from using dust collectors without proper use of a respirator. Fire or explosions can result in smoke inhalation, serious burns, or death—if machine is used to collect incorrect materials, is operated near potential explosion sources, or ducting is improperly grounded. Entanglement, amputation, or death can occur if hair, clothing, or fingers are pulled into the inlet. To reduce the risk of these hazards, operator and bystanders MUST completely heed the hazards and warnings below.
INTENDED USE. Collecting the wrong materi-
als can result in serious inhalation hazards, fire, explosions, or machine damage. This machine is ONLY designed to collect wood dust and chips from woodworking machines. DO NOT use it to collect silica, polyurethane, toxic fumes, metal dust or shavings, lead paint, drywall, asbestos, biohaz­ards, explosive dusts, flammable or combustible liquids or fumes, nor burning or smoking material.
WEAR A RESPIRATOR. Fine dust that is too small to be caught in filter will be blown into ambi­ent air. Always wear a NIOSH-approved respira­tor during operation and for a short time after to reduce your risk of permanent respiratory damage. Never collect dust from any hazardous material.
IMPELLER HAZARDS. To reduce risk of entan­glement or contact with impeller, DO NOT place hands, hair, clothing, or tools in or near open dust collection inlet during operation, and keep small animals and children away. The powerful suction could easily pull them into impeller.
HAZARDOUS DUST. Dust exposure created while using machinery may cause cancer, birth defects, or long-term respiratory damage. Be aware of dust hazards associated with each workpiece material, and always wear a NIOSH-approved respirator.
EMPTYING DUST. When emptying bag or drum, wear respirator and safety glasses. Empty dust away from ignition sources and into approved container.
OPERATING LOCATIO N. To reduce respiratory exposure to fine dust, locate permanently installed dust collectors away from working area or in anoth­er room. DO NOT place dust collector where it can be exposed to rain or moisture, which creates a shock hazard and will reduce life of machine.
POWER DISCONNECT. Turn machine OFF, dis- connect from power supply, and allow impeller to completely stop before leaving machine unat­tended, or doing any maintenance or service.
REGULAR CLEANING.
ing a fire, regularly check/empty collection bags or drum to avoid buildup of fine dust, which can increase risk of fire. Regularly clean surrounding area where machine is operated—excessive dust buildup on overhead lights, heaters, electrical pan­els, or other heat sources will increase risk of fire.
SUSPENDED DUST PARTICLES. To reduce risk
NOT operate in areas where these risks are high, including spaces near pilot lights, open flames, or other ignition sources.
AVOIDING SPARKS. To reduce risk of fire, avoid collecting any metal objects or stones. These can possibly produce sparks when they strike impeller, which can smolder in wood dust for a long time before a fire is detected. If you accidentally cut into wood containing metal, immediately turn OFF dust collector, disconnect from power, and wait for impeller to stop. Then empty bag or drum into approved airtight metal container.
FIRE SUPPRESSION. Only operate dust collector in locations that contain fire suppression system or have fire extinguisher nearby.
STATIC ELECTRICITY. To reduce risk of fire or explosions caused by sparks from static electricity, ground all ducting using grounding wire.
DUST ALLERGIES. Dust from certain woods will cause an allergic reaction. Make sure you know what type of wood dust you will be exposed to in case of an allergic reaction.
Model G0777/G0777HEP (Mfd. Since 04/19)
-13-
SECTION 2: POWER SUPPLY
Before installing the machine, consider the avail­ability and proximity of the required power supply circuit. If an existing circuit does not meet the requirements for this machine, a new circuit must be installed. To minimize the risk of electrocution, fire, or equipment damage, installation work and electrical wiring must be done by an electrician or qualified service personnel in accordance with all applicable codes and standards.
or equipment damage may occur if machine is not properly grounded and connected to power
The full-load current rating is the amperage a machine draws at 100% of the rated output power. On machines with multiple motors, this is the amperage drawn by the largest motor or sum of all motors and electrical devices that might operate at one time during normal operations.
The full-load current is not the maximum amount of amps that the machine will draw. If the machine is overloaded, it will draw additional amps beyond the full-load rating.
If the machine is overloaded for a sufficient length of time, damage, overheating, or fire may result— especially if connected to an undersized circuit. To reduce the risk of these hazards, avoid over­loading the machine during operation and make sure it is connected to a power supply circuit that meets the specified circuit requirements.
For your own safety and protection of
A power supply circuit includes all electrical equipment between the breaker box or fuse panel in the building and the machine. The power sup­ply circuit used for this machine must be sized to safely handle the full-load current drawn from the machine for an extended period of time. (If this machine is connected to a circuit protected by fuses, use a time delay fuse marked D.)
Note: Circuit requirements in this manual apply to a dedicated circuit—where only one machine will be running on the circuit at a time. If machine will be connected to a shared circuit where multiple machines may be running at the same time, con­sult an electrician or qualified service personnel to ensure circuit is properly sized for safe operation.
This machine is prewired to operate on a power supply circuit that has a verified ground and meets the following requirements:
This machine can be converted to operate on a power supply circuit that has a verified ground and meets the requirements listed below. (Refer to Voltage Conversion instructions for details.)
Availability
Electrocution, fire, shock,
supply.
Full-Load Current Rating
Circuit Information
property, consult an electrician if you are unsure about wiring practices or electrical codes in your area.
Full-Load Current Rating at 110V ...... 15 Amps
Full-Load Current Rating at 220V .... 7.5 Amps
-14-
Circuit Requirements for 110V
Nominal Voltage .................... 110V, 115V, 12 0V
Cycle ..........................................................60 Hz
Phase ........................................... Single-Phase
Power Supply Circuit ......................... 20 Amps
Plug/Receptacle ............................. NEMA 5-15
Circuit Requirements for 220V
Nominal Voltage .........208V, 220V, 23 0V, 240V
Cycle ..........................................................60 Hz
Phase ........................................... Single-Phase
Power Supply Circuit ......................... 15 Amps
Plug/Receptacle ............................. NEMA 6-15
Model G0777/G0777HEP (Mfd. Since 04/19)
Grounding Requirements
This machine MUST be grounded. In the event of certain malfunctions or breakdowns, grounding reduces the risk of electric shock by providing a path of least resistance for electric current.
Improper connection of the equipment-grounding wire can result in a risk of electric shock. The wire with green insulation (with or without yellow stripes) is the equipment-grounding wire. If repair or replacement of the power cord or plug is nec­essary, do not connect the equipment-grounding wire to a live (current carrying) terminal.
Check with a qualified electrician or service per­sonnel if you do not understand these grounding requirements, or if you are in doubt about whether the tool is properly grounded. If you ever notice that a cord or plug is damaged or worn, discon­nect it from power, and immediately replace it with a new one.
We do not recommend using an extension cord with this machine. cord, only use it if absolutely necessary and only on a temporary basis.
Extension cords cause voltage drop, which can damage electrical components and shorten motor life. Voltage drop increases as the extension cord size gets longer and the gauge size gets smaller (higher gauge numbers indicate smaller sizes).
Any extension cord used with this machine must be in good condition and contain a ground wire and matching plug/receptacle. Additionally, it must meet the following size requirements:
For 110V operation: This machine is equipped with a power cord that has an equipment-ground­ing wire and a grounding plug (see following fig­ure). The plug must only be inserted into a match­ing receptacle (outlet) that is properly installed and grounded in accordance with all local codes and ordinances.
For 220V operation: The plug specified under “ page has a grounding prong that must be attached to the equipment-grounding wire on the included power cord. The plug must only be inserted into a matching receptacle (see following figure) that is properly installed and grounded in accordance with all local codes and ordinances.
it will not fit the outlet, have a qualified electrician install the proper outlet with a
GROUNDED
5-15 RECEPTACLE
Grounding Pin
GROUNDED
6-15 RECEPTACLE
Current Carrying Prongs
6-15 PLUG
Grounding Pin
Figure 7. Typical 6-15 plug and receptacle.
5-15 PLUG
Neutral Hot
Figure 6. Typical 5-15 plug and receptacle.
SHOCK HAZARD! Two-prong outlets do not meet the grounding requirements for this machine. Do not modify or use an adapter on the plug provided—if
verified ground.
Circuit Requirements for 220V” on the previous
Model G0777/G0777HEP (Mfd. Since 04/19)
Extension Cords
If you must use an extension
Minimum Gauge Size ...........................12 AWG
Maximum Length (Shorter is Better).......50 ft.
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Converting Voltage
to 220V
To convert Model G0777/G0777HEP to 220V:
1. DISCONNECT MACHINE FROM POWER!
2. Cut 110V plug from power cord.
For your own safety, and to maintain the warranty for the machine, the voltage conversion MUST be performed by an electrician or qualified service personnel.
The voltage conversion procedure consists of installing the correct plug, rewiring the motor, and replacing the 110V circuit board with a 220V circuit board. The 220V circuit board (part #P0777054) can be purchased by calling Grizzly Customer Service at (800) 523-4777.
Wiring diagrams are provided on Pages 5051 for your reference.
IMPORTANT: If the diagram included on the motor conflicts with the ones on Pages 5051, the motor may have changed since the manual was printed. Use the diagram included on the motor instead.
Items Needed Qty
Phillips Head Screwdriver #2 ..................... 1
Electrical Tap e ............................ As Needed
Wire Nut (14 AWG x 3) ............................... 1
Plug 6-15 .................................................... 1
Wire Cutters/Stripper .................................. 1
3. Remove four screws that secure remote
control receiver panel to control box (see
Figure 8).
Figure 8. Remote receiver panel screws.
4. Remove wire nuts indicated in Figure 9.
41
Run
Capacitor
60MFD
250VAC
Start
Capacitor
400MFD 125VAC
3
2
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Remove Remove
Figure 9. Motor wires at 110V.
Model G0777/G0777HEP (Mfd. Since 04/19)
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