Grizzly G0766 User Manual

MODEL G0766
22" X 42" VARIABLE-SPEED
WOOD LATHE
OWNER'S MANUAL
(For models manufactured since 07/15)
COPYRIGHT © MARCH, 2015 BY GRIZZLY INDUSTRIAL, INC., REVISED OCTOBER, 2015 (MN)
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
V2.09.15
This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators.
Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.
The owner of this machine/tool is solely responsible for its safe use. This responsibility includes but is not limited to proper installation in a safe environment, personnel training and usage authorization, proper inspection and maintenance, manual availability and compre­hension, application of safety devices, cutting/sanding/grinding tool integrity, and the usage of personal protective equipment.
The manufacturer will not be held liable for injury or property damage from negligence, improper training, machine modifications or misuse.
Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
Lead from lead-based paints.
Crystalline silica from bricks, cement and other masonry products.
Arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: Work in a well ventilated area, and work with approved safety equip­ment, such as those dust masks that are specially designed to filter out microscopic particles.
Table of Contents
INTRODUCTION ............................................... 2
Contact Info.................................................... 2
Manual Accuracy ........................................... 2
Identification ................................................... 3
Controls & Components ................................. 4
Glossary Of Terms ......................................... 5
SECTION 1: SAFETY ....................................... 8
Safety Instructions for Machinery .................. 8
Additional Safety for Wood Lathes .............. 10
SECTION 2: POWER SUPPLY ...................... 11
SECTION 3: SETUP ....................................... 13
Needed for Setup ......................................... 13
Unpacking .................................................... 13
Inventory ...................................................... 14
Cleanup ........................................................ 15
Site Considerations ...................................... 16
Anchoring to Floor ....................................... 17
Assembly ..................................................... 17
Test Run ...................................................... 19
SECTION 4: OPERATIONS ........................... 20
Operation Overview ..................................... 20
Workpiece Inspection................................... 21
Adjusting Headstock .................................... 21
Adjusting Tailstock ....................................... 22
Adjusting Tool Rest ...................................... 22
Installing/Removing Headstock Center ........ 24
Installing/Removing Tailstock Center .......... 25
Installing Faceplate ...................................... 26
Changing Speed Ranges ............................. 26
Indexing ....................................................... 28
Spindle Turning ............................................ 28
Faceplate Turning ........................................ 30
Outboard Turning ......................................... 31
Sanding/Finishing ........................................ 32
Selecting Turning Tools ............................... 33
SECTION 5: ACCESSORIES ......................... 34
SECTION 6: MAINTENANCE ......................... 37
Schedule ...................................................... 37
Cleaning & Protecting .................................. 37
Lubrication ................................................... 37
SECTION 7: SERVICE ................................... 38
Troubleshooting ........................................... 38
Changing Belt .............................................. 40
SECTION 8: WIRING ...................................... 41
Wiring Safety Instructions ............................ 41
Wiring Diagram ............................................ 42
Wiring Components ..................................... 43
SECTION 9: PARTS ....................................... 44
Main Breakdown .......................................... 44
Labels .......................................................... 46
WARRANTY & RETURNS ............................. 49

INTRODUCTION

We are proud to provide a high-quality owner’s manual with your new machine!
We
instruc­tions, specifications, drawings, and photographs in this manual. Sometimes we make mistakes, but our policy of continuous improvement also means that
you receive is
slightly different than shown in the manual
If you find this to be the case, and the difference between the manual and machine leaves you confused or unsure about something
check our
website for an updated version. W
current
manuals and
on our web-
site at
Alternatively, you can call our Technical Support for help. Before calling, make sure you write down the
from the machine ID label (see below). This information is required for us to provide proper tech support, and it helps us determine if updated documenta­tion is available for your machine.
We stand behind our machines! If you have ques­tions or need help, contact us with the information below. Before contacting, make sure you get the
serial number
machine ID label. This will help us help you faster.
We want your feedback on this manual. What did you like about it? Where could it be improved? Please take a few minutes to give us feedback.
Email: manuals@grizzly.com

Contact Info

and manufacture date from the
Grizzly Technical Support
1815 W. Battlefield Springfield, MO 65807 Phone: (570) 546-9663
Email: techsupport@grizzly.com
Grizzly Documentation Manager
P.O. Box 2069
Bellingham, WA 98227-2069

Manual Accuracy

made every effort to be exact with the
sometimes the machine
.
,
e post
manual updates for free
www.grizzly.com.
Manufacture Date and Serial Number
Manufacture Date
Serial Number
-2-
Model G0766 (Mfd. Since 07/15)

Identification

To reduce your risk of serious injury, read this entire manual BEFORE
Become familiar with the names and locations of the controls and features shown below to better understand the instructions in this manual.
Belt Access
Cover
Motor
Belt Tension Lock Handle
Belt Tension
Lever
Spindle RPM
Readout
ON/OFF
Switch
Spindle
Direction Switch
Faceplate
Speed
Control Knob
Tool Rest
Quill
Tool Rest
Lock Handle
Tool Rest
Base
Lock Lever
Spindle
Indexing Holes
Quill Lock Lever
Handwheel
Tailstock
Bed
Model G0766 (Mfd. Since 07/15)
using machine.
-3-
Controls &
To reduce your risk of serious injury, read this entire manual BEFORE
Components
using machine.
Refer to Figures 1–3 and the following descrip­tions to become familiar with the basic controls of this machine.
A
H
G
Figure 2. Tailstock controls.
G. Tailstock Lock Lever: Secures tailstock in
position along bed.
H. Tailstock Handwheel: Moves quill toward or
away from spindle.
I. Quill Lock Handle: Secures quill in position.
I
J
B
F
C
E
Figure 1. Headstock controls.
A. Spindle RPM Readout: Indicates spindle
speed in rotations per minute (RPM).
B. Spindle Direction Switch: Toggles spindle
direction between clockwise and counter­clockwise.
C. Speed Control Knob: Adjusts spindle speed
from low to high within range governed by pulley belt position.
D. ON/OFF Switch w/Emergency Stop Button:
Turns lathe ON and OFF.
E. Belt Tension Lock Handle: Locks belt ten-
sion lever in place.
F. Belt Tension Lever: Increases and decreas-
es amount of tension on belt.
D
J. Quill: Holds centers or tooling. Can be
moved toward and away from spindle.
L
K
M
Figure 3. Tool rest controls.
K. Tool Rest: Provides stable platform for cut-
ting tools.
L. Tool Rest Lock Handle: Secures tool rest in
position.
M. Tool Rest Base Lock Lever: Secures tool
rest base in position.
-4-
Model G0766 (Mfd. Since 07/15)

Glossary Of Terms

The following is a list of common definitions, terms and phrases used throughout this manual as they relate to this wood lathe and turning in general. Become familiar with these terms for assembling, adjusting or operating this machine. Your safety is VERY important to us at Grizzly!
Bed: The long, rail-like metal base to which
the tailstock, tool base, and headstock are attached.
Chuck: A mechanical device that attaches to the
spindle and holds the workpiece.
Faceplate: The metal disc that threads onto the
headstock spindle.
Faceplate Turning: Turning situation in which
the grain of the turning stock is at right angles to the lathe bed axis.
Backing Block: A sacrificial piece of wood glued
to the base of the workpiece and screwed to the faceplate. Often used to prevent mount­ing marks from appearing on the completed workpiece.
Headstock: The cast metal box to which the
motor is attached and contains the spindle, bearings, belts, and electrical components for operating the lathe.
Index Head: The mechanism that allows the
headstock spindle to be locked at specific intervals for layout or other auxiliary tasks.
Outboard Turning: Turning of workpiece with
the headstock situated at the far end of the lathe so the work done is not over the bed of the lathe.
Roughing Out: Taking stock from square billet to
round blank.
Spindle: This term has two meanings. First, it
refers to the threaded shaft in the headstock to which the faceplate is attached. Second, it refers to any work that is spindle-turned.
Spindle-Turning: Work performed where the
grain and length of the workpiece are parallel to the axis of the bed.
Swing: The capacity of the lathe, measured
by doubling the distance from the bed to the spindle center.
Tailstock: The metal component at the opposite
end of the bed from the headstock containing a quill and live or dead centers. It maintains pres­sure on the spindle-turned workpiece.
Tool Base: The movable metal fixture attached
to the bed upon which the tool rest is fixed.
Offset Turning: A turning situation where the
center of the workpiece is offset at various stages of the work to produce different shapes.
Model G0766 (Mfd. Since 07/15)
Tool Rest: The adjustable metal arm upon which
the tool rests during a turning operation.
Way: One of the metal rails that make up the bed
of the lathe.
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MACHINE DATA
SHEET
Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901
MODEL G0766 22" X 42" VARIABLE-SPEED WOOD LATHE
Product Dimensions:
Weight.............................................................................................................................................................. 496 lbs.
Width (side-to-side) x Depth (front-to-back) x Height..................................................................... 81 x 23 x 49-1/2 in.
Footprint (Length x Width)..................................................................................................................... 65-1/2 x 20 in.
Shipping Dimensions:
Type............................................................................................................................................................. Wood Box
Content........................................................................................................................................................... Machine
Weight.............................................................................................................................................................. 662 lbs.
Length x Width x Height....................................................................................................................... 69 x 24 x 25 in.
Electrical:
Power Requirement........................................................................................................... 220V, Single-Phase, 60 Hz
Full-Load Current Rating.......................................................................................................................................... 4A
Minimum Circuit Size.............................................................................................................................................. 15A
Connection Type....................................................................................................................................... Cord & Plug
Power Cord Included.............................................................................................................................................. Yes
Power Cord Length................................................................................................................................................. 6 ft.
Power Cord Gauge......................................................................................................................................... 14 AWG
Plug Included.......................................................................................................................................................... Yes
Included Plug Type.................................................................................................................................... NEMA 6-15
Switch Type........................................................................................... ON/OFF Push Button Switch w/Safety Cover
Inverter Type............................................................................................................................................ Delta VFD-M
Inverter Size......................................................................................................................................................... 3 HP
Motors:
Main
Type........................................................................................................................................... TEFC Induction
Horsepower................................................................................................................................................ 3 HP
Phase.................................................................................................................................................... 3-Phase
Amps.............................................................................................................................................................. 4A
Speed................................................................................................................................................ 1725 RPM
Power Transfer .................................................................................................................................. Belt Drive
Bearings........................................................................................................ Sealed & Permanently Lubricated
Main Specifications:
Operation Information
Swing Over Bed......................................................................................................................................... 22 in.
Distance Between Centers........................................................................................................................ 42 in.
Swing Over Tool Rest................................................................................................................................ 16 in.
Swing Over Tool Rest Base....................................................................................................................... 18 in.
No of Spindle Speeds............................................................................................................................ Variable
Spindle Speed Range.............................................................................................................. 100 – 3200 RPM
Floor to Center Height......................................................................................................................... 46-1/4 in.
Headstock Rotation.............................................................................................................................. 180 deg.
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Model G0766 (Mfd. Since 07/15)
Spindle Information
Spindle Taper............................................................................................................................................
Spindle Thread Size..................................................................................................................... 1-1/4" x 8 TPI
Spindle Thread Direction.................................................................................................................. Right Hand
Spindle Bore......................................................................................................................................... 0.393 in.
Type of Included Spindle Center................................................................................................................. Spur
Indexed Spindle Increments................................................................................................................... 10 deg.
No of Indexes................................................................................................................................................. 36
Tool Rest Information
Tool Rest Width......................................................................................................................................... 14 in.
Tool Rest Post Diameter......................................................................................................................... 25 mm
Tool Rest Post Length........................................................................................................................... 2-1/4 in.
Tool Rest Base Height................................................................................................................................. 2 in.
Tailstock Information
Tailstock Taper.......................................................................................................................................... MT#2
Type of Included Tailstock Center............................................................................................................... Live
Construction
Bed....................................................................................................................................................... Cast Iron
Frame................................................................................................................................................... Cast Iron
Stand.................................................................................................................................................... Cast Iron
Base..................................................................................................................................................... Cast Iron
Headstock............................................................................................................................................ Cast Iron
Tailstock............................................................................................................................................... Cast Iron
Paint Type/Finish.................................................................................................................................... Enamel
MT#2
Other Related Information
Bed Width.................................................................................................................................................. 10 in.
Faceplate Size............................................................................................................................................. 6 in.
Other Specifications:
Country of Origin ................................................................................................................................................ China
Warranty ........................................................................................................................................................... 1 Year
Approximate Assembly & Setup Time .............................................................................................................. 1 Hour
Serial Number Location .................................................................................................................................. ID Label
ISO 9001 Factory .................................................................................................................................................. Yes
Certified by a Nationally Recognized Testing Laboratory (NRTL) .......................................................................... No
Features:
Low speed range of 100–1200 RPM and high speed range of 330–3200 RPM Electronic variable-speed control with digital spindle-speed indicator Headstock rotates 180° and positions anywhere along the bed Single-phase frequency drive provides three-phase variable-speed control without three-phase power 10º spindle indexing Tailstock, headstock, and tool rest support have lever-action cam locks for quick positioning Forward/reverse spindle control 4-1/4" tailstock barrel travel
Accessories Included:
Spur center Cupped live center Knock-out tool Tool rest Faceplate 6" Indexing pin
Model G0766 (Mfd. Since 07/15)
-7-

SECTION 1: SAFETY

For Your Own Safety, Read Instruction
Manual Before Operating This Machine
The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words intended to convey the level of impor­tance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures. Always use common sense and good judgment.
Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury. It may also be used to alert against unsafe practices.
This symbol is used to alert the user to useful information about
NOTICE
proper operation of the machine.

Safety Instructions for Machinery

OWNER’S MANUAL. Read and understand this
owner’s manual BEFORE using machine.
TRAINED OPERATORS ONLY. Untrained oper­ators have a higher risk of being hurt or killed. Only allow trained/supervised people to use this machine. When machine is not being used, dis­connect power, remove switch keys, or lock-out machine to prevent unauthorized use—especially around children. Make workshop kid proof!
DANGEROUS ENVIRONMENTS. Do not use machinery in areas that are wet, cluttered, or have poor lighting. Operating machinery in these areas greatly increases the risk of accidents and injury.
MENTAL ALERTNESS REQUIRED. Full mental alertness is required for safe operation of machin­ery. Never operate under the influence of drugs or alcohol, when tired, or when distracted.
ELECTRICAL EQUIPMENT INJURY RISKS. You can be shocked, burned, or killed by touching live electrical components or improperly grounded machinery. To reduce this risk, only allow qualified service personnel to do electrical installation or repair work, and always disconnect power before accessing or exposing electrical equipment.
DISCONNECT POWER FIRST. nect machine from power supply BEFORE making adjustments, changing tooling, or servicing machine. This prevents an injury risk from unintended startup or contact with live electrical components.
EYE PROTECTION. Always wear ANSI-approved safety glasses or a face shield when operating or observing machinery to reduce the risk of eye injury or blindness from flying particles. Everyday eyeglasses are NOT approved safety glasses.
Always discon-
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Model G0766 (Mfd. Since 07/15)
WEARING PROPER APPAREL. Do not wear clothing, apparel or jewelry that can become entangled in moving parts. Always tie back or cover long hair. Wear non-slip footwear to reduce risk of slipping and losing control or accidentally contacting cutting tool or moving parts.
HAZARDOUS DUST. Dust created by machinery operations may cause cancer, birth defects, or long-term respiratory damage. Be aware of dust hazards associated with each workpiece mate­rial. Always wear a NIOSH-approved respirator to reduce your risk.
HEARING PROTECTION. Always wear hear­ing protection when operating or observing loud machinery. Extended exposure to this noise without hearing protection can cause permanent hearing loss.
REMOVE ADJUSTING TOOLS. Tools left on machinery can become dangerous projectiles upon startup. Never leave chuck keys, wrenches, or any other tools on machine. Always verify removal before starting!
USE CORRECT TOOL FOR THE JOB. Only use this tool for its intended purpose—do not force it or an attachment to do a job for which it was not designed. Never make unapproved modifica­tions—modifying tool or using it differently than intended may result in malfunction or mechanical failure that can lead to personal injury or death!
AWKWARD POSITIONS. Keep proper footing and balance at all times when operating machine. Do not overreach! Avoid awkward hand positions that make workpiece control difficult or increase the risk of accidental injury.
CHILDREN & BYSTANDERS. Keep children and bystanders at a safe distance from the work area. Stop using machine if they become a distraction.
GUARDS & COVERS. Guards and covers reduce accidental contact with moving parts or flying debris. Make sure they are properly installed, undamaged, and working correctly BEFORE operating machine.
FORCING MACHINERY. Do not force machine. It will do the job safer and better at the rate for which it was designed.
NEVER STAND ON MACHINE. Serious injury may occur if machine is tipped or if the cutting tool is unintentionally contacted.
STABLE MACHINE. Unexpected movement dur­ing operation greatly increases risk of injury or loss of control. Before starting, verify machine is stable and mobile base (if used) is locked.
USE RECOMMENDED ACCESSORIES. Consult this owner’s manual or the manufacturer for rec­ommended accessories. Using improper acces­sories will increase the risk of serious injury.
UNATTENDED OPERATION. To reduce the risk of accidental injury, turn machine OFF and ensure all moving parts completely stop before walking away. Never leave machine running while unattended.
MAINTAIN WITH CARE. Follow all maintenance instructions and lubrication schedules to keep machine in good working condition. A machine that is improperly maintained could malfunction, leading to serious personal injury or death.
DAMAGED PARTS. Regularly inspect machine for damaged, loose, or mis-adjusted parts—or any condition that could affect safe operation. Immediately repair/replace BEFORE operating machine. For your own safety, DO NOT operate machine with damaged parts!
MAINTAIN POWER CORDS. When disconnect­ing cord-connected machines from power, grab and pull the plug—NOT the cord. Pulling the cord may damage the wires inside. Do not handle cord/plug with wet hands. Avoid cord damage by keeping it away from heated surfaces, high traffic areas, harsh chemicals, and wet/damp locations.
EXPERIENCING DIFFICULTIES. If at any time you experience difficulties performing the intend­ed operation, stop using the machine! Contact our Technical Support at (570) 546-9663.
Model G0766 (Mfd. Since 07/15)
-9-

Additional Safety for Wood Lathes

Serious injury or death can occur from getting entangled in, crushed between, or struck by rotating parts on a lathe! Rotating workpieces can come loose and strike operator or bystanders with deadly force if they are improperly secured, rotated too fast, or are not strong enough for the rotational forces required for turning. Improper tool setup or usage can cause tool kickback or grabbing, resulting in impact injury or entanglement. To reduce the risk of operator (or bystander) injury or death, anyone operating this machine MUST completely heed the hazards and warnings below.
CHECK WORKPIECE INTEGRITY. Verify each
workpiece is free of knots, splits, nails, or foreign material to ensure it can safely rotate on spindle without breaking apart or causing tool kickback.
PROPERLY PREPARE WORKPIECE. Before mounting, cut off waste portions to balance workpiece for safe rotation and remove large edges that can catch on tooling.
SECURE LOCKS. Verify tool rest, headstock, and tailstock are secure before turning lathe ON.
SECURE WORKPIECE. Use proven setup techniques and always verify workpiece is well-secured before starting lathe. Only use high-quality fasteners with non-tapered heads for faceplate attachment.
ADJUST TOOL SUPPORT. An improperly sup­ported tool may be grabbed or ejected. Adjust tool rest approximately
1
8" above workpiece center line to provide proper support for turning tool. Firmly hold turning tool with both hands against tool rest.
1
4" away from workpiece and
WEAR PROPER PPE. Always wear a face shield and safety glasses when operating lathe. Do not wear gloves, necktie or loose clothing. Keep long hair away from rotating spindle.
USE CORRECT SPEEDS. Select correct spindle speed for workpiece size, type, shape, and condition. Use low speeds when roughing or when turning large, long, or non-concentric workpieces. Allow spindle to reach full speed before turning.
AVOID TOOL KICKBACK. This occurs when turning tool is grabbed or ejected from workpiece with great force. Commonly caused by poor workpiece selection/preparation, improper tool usage, or improper machine setup or tool rest adjustment.
SAFELY PERFORM ROUGHING. Use correct tool. Take light cuts, use low speeds, and firmly support tool with both hands.
USE SHARP TOOLS. Sharp tools cut with less resistance than dull tools. Using dull tools increases the risk of tool kickback or grabbing.
TEST NEW SETUPS. Test each new setup by starting spindle rotation at lowest speed and standing to side of lathe until workpiece reaches full speed and you can verify safe rotation.
REMOVE ADJUSTMENT TOOLS. Remove all chuck keys, wrenches, and adjustment tools before turning lathe ON. These items can become deadly projectiles when spindle is started.
CHECK CLEARANCES. Before starting spindle, verify workpiece has adequate clearance by hand-rotating it through its entire range of motion.
-10 -
SAFELY STOPPING ROTATION. Always allow rotating workpiece to stop on its own. Never put hands or another object on workpiece to stop it.
SAFELY MEASURE WORKPIECE. Only measure workpiece after it has stopped. Trying to measure a spinning workpiece increases entanglement risk.
SANDING/POLISHING. To reduce entanglement risk, remove tool rest before sanding. Never completely wrap sandpaper around workpiece.
Model G0766 (Mfd. Since 07/15)

SECTION 2: POWER SUPPLY

Before installing the machine, consider the avail­ability and proximity of the required power supply circuit. If an existing circuit does not meet the requirements for this machine, a new circuit must be installed. To minimize the risk of electrocution, fire, or equipment damage, installation work and electrical wiring must be done by an electrician or qualified service personnel in accordance with all applicable codes and standards.
Electrocution, fire, or equipment damage may occur if machine is not correctly grounded and connected to the power
The full-load current rating is the amperage a machine draws at 100% of the rated output power. On machines with multiple motors, this is the amperage drawn by the largest motor or sum of all motors and electrical devices that might operate at one time during normal operations.
The full-load current is not the maximum amount of amps that the machine will draw. If the machine is overloaded, it will draw additional amps beyond the full-load rating.
If the machine is overloaded for a sufficient length of time, damage, overheating, or fire may result— especially if connected to an undersized circuit. To reduce the risk of these hazards, avoid over­loading the machine during operation and make sure it is connected to a power supply circuit that meets the specified circuit requirements.
For your own safety and protection of
Note: Circuit requirements in this manual apply to
a dedicated circuit—where only one machine will be running on the circuit at a time. If machine will be connected to a shared circuit where multiple machines may be running at the same time, con­sult an electrician or qualified service personnel to ensure circuit is properly sized for safe operation.
A power supply circuit includes all electrical equipment between the breaker box or fuse panel in the building and the machine. The power sup­ply circuit used for this machine must be sized to safely handle the full-load current drawn from the machine for an extended period of time. (If this machine is connected to a circuit protected by fuses, use a time delay fuse marked D.)
This machine is prewired to operate on a power supply circuit that has a verified ground and meets the following requirements:
Availability
supply.
Full-Load Current Rating
Circuit Information
property, consult an electrician if you are unsure about wiring practices or electrical codes in your area.
Full-Load Current Rating at 220V ....... 4 Amps
Model G0766 (Mfd. Since 07/15)
Circuit Requirements
Nominal Voltage .........208V, 220V, 230V, 240V
Cycle ..........................................................60 Hz
Phase ........................................... Single-Phase
Power Supply Circuit ......................... 15 Amps
Plug/Receptacle ............................. NEMA 6-15
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Improper connection of the equipment-grounding wire can result in a risk of electric shock. The wire with green insulation (with or without yellow stripes) is the equipment-grounding wire. If repair or replacement of the power cord or plug is nec­essary, do not connect the equipment-grounding wire to a live (current carrying) terminal.
Check with a qualified electrician or service per­sonnel if you do not understand these grounding requirements, or if you are in doubt about whether the tool is properly grounded. If you ever notice that a cord or plug is damaged or worn, discon­nect it from power, and immediately replace it with a new one.
We do not recommend using an extension cord with this machine. cord, only use it if absolutely necessary and only on a temporary basis.
Extension cords cause voltage drop, which can damage electrical components and shorten motor life. Voltage drop increases as the extension cord size gets longer and the gauge size gets smaller (higher gauge numbers indicate smaller sizes).
Any extension cord used with this machine must be in good condition and contain a ground wire and matching plug/receptacle. Additionally, it must meet the following size requirements:
Grounding Requirements
This machine MUST be grounded. In the event of certain malfunctions or breakdowns, grounding reduces the risk of electric shock by providing a path of least resistance for electric current.
This machine is equipped with a power cord that has an equipment-grounding wire and a grounding plug. Only insert plug into a matching receptacle (outlet) that is properly installed and grounded in accordance with all local codes and ordinances. DO NOT modify the provided plug!
No adapter should be used with plug. If plug does not fit available receptacle, or if
GROUNDED
6-15 RECEPTACLE
Current Carrying Prongs
6-15 PLUG
Serious injury could occur if you connect machine to power before completing setup process. DO NOT connect to power until instructed later in this manual.
Grounding Prong
Figure 4. Typical 6-15 plug and receptacle.
machine must be reconnected for use on a different type of circuit, reconnection must be performed by an electrician or qualified service personnel, and it must comply with all local codes and ordinances.
-12-
Extension Cords
If you must use an extension
Minimum Gauge Size ...........................14 AWG
Maximum Length (Shorter is Better).......50 ft.
Model G0766 (Mfd. Since 07/15)

SECTION 3: SETUP

Your machine was carefully packaged for safe transportation. Remove the packaging materials from around your machine and inspect it. If you discover any damage, please call us immediately
at (570) 546-9663
Save the containers and all packing materials for possible inspection by the carrier or its agent.
Otherwise, filing a freight claim can be difficult.
When you are completely satisfied with the condi­tion of your shipment, inventory the contents.
Keep children and pets away from plastic bags or packing materials shipped with this
get help from other people

Needed for Setup

This machine presents serious injury hazards to untrained users. Read through this entire manu­al to become familiar with the controls and opera­tions before starting the machine!
Wear safety glasses during the entire setup process!
The following are needed to complete the setup process:
Description Qty
Level ........................................................... 1
Safety Glasses (for each person) ............... 1
Solvent/Cleaner .......................................... 1
Shop Rags .................................. As Needed
Additional People ....................... As Needed

Unpacking

HEAVY LIF T! Straining or crushing injury may occur from improperly lifting machine or some of its parts. To reduce this risk,
and use a forklift (or other lifting equipment) rated for weight of this machine.
for advice.
SUFFOCATION HAZARD!
machine. Discard immediately.
Model G0766 (Mfd. Since 07/15)
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Inventory

The following is a list of items shipped with your machine. Before beginning setup, lay these items out and inventory them.
If any non-proprietary parts are missing (e.g. a nut or a washer), we will gladly replace them; or for the sake of expediency, replacements can be obtained at your local hardware store.
B. Stand Legs ................................................. 2
C. Live Center MT#2 ....................................... 1
D. Spur Center MT#2 ...................................... 1
E. Indexing Pin ................................................ 1
F. Tool Rest .................................................... 1
G. Hex Wrenches 3, 4, 6, 8mm .................. 1 Ea
H. Machine Feet .............................................. 4
I. Knockout Tool ............................................. 1
J. Hardware (not shown)
—Cap Screws M8-1.25 x 35 .................... 10
—Lock Washers 8mm .............................. 10
—Hex Nuts M8-1.25 ................................... 2
NOTICE
If you cannot find an item on this list, care­fully check around/inside the machine and packaging materials. Often, these items get lost in packaging materials while unpack­ing or they are pre-installed at the factory.
After all the parts have been removed from the shipping containers, you should have the follow­ing items:
Inventory: (Figures 5–7) Qty A. Lathe Assembly
—Headstock (mounted) ............................. 1
—Tool Rest Base (mounted) ...................... 1
—Tailstock (mounted) ................................. 1
—Faceplate 6" (installed) ........................... 1
A
B
Figure 6. Stand legs.
C
D
E
F
G
Figure 5. Lathe assembly.
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H
I
Figure 7. Loose inventory components.
Model G0766 (Mfd. Since 07/15)
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