Grizzly G0758 User Manual

MODEL G0758

MILL/DRILL

OWNER'S MANUAL

(For models manufactured since 02/14)

Shown with Optional Stand

(Model T26612)

COPYRIGHT © MAY, 2014 BY GRIZZLY INDUSTRIAL, INC.

WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE

OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.

#DM16290 PRINTED IN CHINA

V1. 0 5.14

This manual provides critical safety instructions on the proper setup,
operation, maintenance, and service of this machine/tool. Save this
document, refer to it often, and use it to instruct other operators.

Failure to read, understand and follow the instructions in this manual
may result in fire or serious personal injury—including amputation,
electrocution, or death.

The owner of this machine/tool is solely responsible for its safe use.
This responsibility includes but is not limited to proper installation in
a safe environment, personnel training and usage authorization,
proper inspection and maintenance, manual availability and compre­hension, application of safety devices, cutting/sanding/grinding tool
integrity, and the usage of personal protective equipment.

The manufacturer will not be held liable for injury or property damage
from negligence, improper training, machine modifications or misuse.

Some dust created by power sanding, sawing, grinding, drilling, and
other construction activities contains chemicals known to the State
of California to cause cancer, birth defects or other reproductive
harm. Some examples of these chemicals are:

• Lead from lead-based paints.

• Crystalline silica from bricks, cement and other masonry products.

• Arsenic and chromium from chemically-treated lumber.

Your risk from these exposures varies, depending on how often you
do this type of work. To reduce your exposure to these chemicals:
Work in a well ventilated area, and work with approved safety equip­ment, such as those dust masks that are specially designed to filter
out microscopic particles.

Table of Contents

INTRODUCTION ............................................... 2

Machine Description ...................................... 2

Contact Info.................................................... 2

Manual Accuracy ........................................... 2

Identification ................................................... 3

Controls & Components ................................. 4

SECTION 1: SAFETY ....................................... 7

Safety Instructions for Machinery .................. 7

Additional Safety for Mills/Drills ..................... 9

SECTION 2: POWER SUPPLY ...................... 10

Availability .................................................................10

Full-Load Current Rating ...........................................10

110V Circuit Requirements .......................................10

Grounding & Plug Requirements ..............................11

Extension Cords ........................................................11

SECTION 3: SETUP ....................................... 12

Needed for Setup ......................................... 12

Unpacking .................................................... 12

Inventory ...................................................... 13

Cleanup ........................................................ 14

Site Considerations ...................................... 15

Lifting & Placing ........................................... 16

Bench Mounting ........................................... 17

Assembly ..................................................... 17

Joining Drill Chuck & Arbor .......................... 18

Lubricating Mill/Drill ...................................... 18

Test Run ...................................................... 19

Spindle Break-In .......................................... 20

Inspections & Adjustments .......................... 20

SECTION 5: ACCESSORIES ......................... 27

SECTION 6: MAINTENANCE ......................... 28

Schedule ...................................................... 28

Cleaning and Protecting .............................. 28

Lubrication ................................................... 28

Table and Column Ways ...........................................29

Z-Axis Leadscrews ....................................................29

Table Leadscrews .....................................................30

Headstock Gears ......................................................30

Quill Outside Surface ................................................31

Quill Rack .................................................................31

Replacing DRO Battery ............................... 31

SECTION 7: SERVICE ................................... 32

Troubleshooting ........................................... 32

Adjusting Gibs .............................................. 34

Adjusting Leadscrew Backlash .................... 34

Brush Replacement ..................................... 35

SECTION 8: WIRING ...................................... 36

Wiring Safety Instructions ............................ 36

G0758 Wiring Overview ............................... 37

G0758 Wiring ............................................... 38

SECTION 9: PARTS ....................................... 40

Column ......................................................... 40

Electrical Box ............................................... 42

Headstock .................................................... 43

Chip Guard................................................... 45

Labels & Cosmetics ..................................... 46

WARRANTY & RETURNS ............................. 49

SECTION 4: OPERATIONS ........................... 21

Operation Overview ..................................... 21

Downfeed Controls ...................................... 22

Identification ..............................................................22

Using DRO ................................................................22

Using Coarse Downfeed ...........................................22

Using Fine Downfeed ................................................22

Headstock Movement .................................. 23

Raising/Lowering Headstock .....................................23

Tilting Headstock .......................................................23

Table Travel ................................................. 24

Graduated Dials ........................................................24

X-Axis Handwheel .....................................................24

Y-Axis Handwheel .....................................................24

Installing/Removing Tooling ......................... 25

Installing Tooling .......................................................25

Removing Tooling .....................................................26

Spindle Speed.............................................. 26

Determining Spindle Speed ......................................26

INTRODUCTION

We are proud to provide a high-quality owner’s
manual with your new machine!

We

instruc­tions, specifications, drawings, and photographs
contained inside. Sometimes we make mistakes,
but

also

means that

you receive
will be slightly different than what is shown in
the manual

If you find this to be the case, and the difference
between the manual and machine leaves you
confused about a procedure
for an updated version. W

manuals

and

www.grizzly.com

Alternatively, you can call our Technical Support
for help. Before calling, please write down the

Manufacture Date

stamped
into the machine ID label (see below). This infor­mation helps us determine if updated documenta­tion is available for your machine.

We stand behind our machines. If you have
any questions or need help, use the information
below to contact us. Before contacting, please get
the serial number and manufacture date of your
machine. This will help us help you faster.

We want your feedback on this manual. What did
you like about it? Where could it be improved?
Please take a few minutes to give us feedback.

Machine Description

The Model G0758 is a high-precision mill/drill with
a 600 Watt (
with low speed gearing for maximum torque in the
lowest RPM range.

This mill/drill has a spindle-to-table distance of 9"
with a 13
features manual downfeed controls with a variable
spindle speed range from 50–2000 RPM. DRO's
for both the spindle speed and spindle downfeed
stroke allow precise operation. The headstock tilts
45° left/right and moves in the Z-axis along dove­tailed ways for maximum precision.

The large 5
(X-axis) and 5
ment is along precision-ground dovetailed ways.
An optional stand (Model T26612) is available for
purchase at www.grizzly.com.

3

⁄4 HP) high-torque, low noise motor,

1

⁄4" swing. It has an R-8 spindle size and

1

⁄2 " x 1911⁄16" table features manual 13"

1

⁄2 " (Y-axis) travel. All table move-

Contact Info

Manual Accuracy

made every effort to be exact with the

our policy of continuous improvement

sometimes the machine

.

, check our website

e post current

manual updates for free on our website at

.

and Serial Number

Grizzly Technical Support

1203 Lycoming Mall Circle

Muncy, PA 17756

Phone: [phone]

Email: [e-mail]

Grizzly Documentation Manager

P.O. Box 2069

Bellingham, WA 98227-2069

Email: [e-mail]

Manufacture Date

Serial Number

-2-

Model G0758 (Mfd. Since 2/14)

Identification

Become familiar with the names and locations of the controls and features shown below to better understand
the instructions in this manual.

Drawbar Cap

Spindle Speed

Digital Readout Unit

(DRO)

Variable-Speed

Knob

ON/OFF

Buttons

Spindle Position

Digital Readout Unit

(DRO)

Fine

Downfeed

Handwheel

Table Stop

Y-Axis

Handwheel

Chip

Guard

Coarse

Downfeed

Handles

X-Axis

Lock

Levers

X-Axis

Handwheel

Y-Axis Lock

Levers

Figure 1. Front identification.

Z-Axis

Handwheel

Motor

High/Low

Gearbox Knob

Work

Table

Model G0758 (Mfd. Since 2/14)

Z-Axis Lock Levers

Downfeed

Selector

Knob

Quill Lock Lever

Figure 2. Right side identification.

-3-

Controls &

To reduce your risk of
serious injury, read this
entire manual BEFORE

F. Coarse Downfeed Handle: Provides coarse

control over vertical quill travel.

Components

using machine.

Refer to Figures 3 & 4 and the following descrip­tions to become familiar with the basic controls of
this machine.

B

C

A

G

G. Fine Downfeed Handwheel: Provides fine

control over vertical quill travel.

I

J

H

M

Figure 4. G0758 controls (front side).

H. Variable-Speed Knob: Controls spindle

speed.

I. Variable-Speed Digital Readout Unit

(DRO): Displays spindle speed.

L

K

D

F

Figure 3. G0758 controls (right side).

A. High/Low Gearbox Knob: Selects low gear

"L" for maximum torque from 50–1000 RPM,
or high gear "H" for 100–2000 RPM.

B. Drawbar Cap/Drawbar: Drawbar secures

collets and tooling in the spindle.

C. Z-Axis Handwheel: Raises and lowers head-

stock.

D. Z-Axis Travel Locks: Locks position of

headstock to column.

E. Downfeed Selector Knob: Selects between

fine and coarse vertical quill travel.

E

J. ON Button: Supplies power for spindle rota-

tion.

K. OFF Button: Disconnects power for spindle

rotation.

L. Spindle Downfeed Digital Readout Unit

(DRO): Displays a precise reading of verti-

cal positioning of spindle. It can be zeroed
at any position and manually increased or
decreased independent of spindle position
when operation requires it.

M. Quill Lock Lever: Locks vertical position of

quill when tightened.

-4-

Model G0758 (Mfd. Since 2/14)

MACHINE DATA

SHEET

Customer Service #: [phone] · To Order Call: [phone] · Fax #: [phone]

MODEL G0758 MILL/DRILL

Product Dimensions:

Weight.............................................................................................................................................................. 161 lbs.

Width (side-to-side) x Depth (front-to-back) x Height............................................................... 19-3/4 x 21 x 30-1/4 in.

Footprint (Length x Width)............................................................................................................... 16-1/2 x 15-3/4 in.

Shipping Dimensions:

Type.......................................................................................................................................................... Wood Crate

Content........................................................................................................................................................... Machine

Weight.............................................................................................................................................................. 176 lbs.

Length x Width x Height....................................................................................................................... 24 x 22 x 32 in.

Electrical:

Power Requirement........................................................................................................... 110V, Single-Phase, 60 Hz

Full-Load Current Rating........................................................................................................................................ 10A

Minimum Circuit Size.............................................................................................................................................. 15A

Connection Type....................................................................................................................................... Cord & Plug

Power Cord Included.............................................................................................................................................. Yes

Power Cord Length................................................................................................................................................. 5 ft.

Power Cord Gauge......................................................................................................................................... 16 AWG

Plug Included.......................................................................................................................................................... Yes

Included Plug Type................................................................................................................................................ 5-15

Switch Type........................................................................................... ON/OFF Push Button Switch w/Safety Cover

Motors:

Main

Type......................................................................................................................................... High-Torque DC

Horsepower................................................................................................................................ 600W (3/4 HP)

Phase............................................................................................................................................ Single-Phase

Amps............................................................................................................................................................ 10A

Speed................................................................................................................................................ 4500 RPM

Power Transfer ................................................................................................................................. Gear Drive

Bearings....................................................................................................... Shielded and Permanently Sealed

Main Specifications:

Operation Info

Spindle Travel.............................................................................................................................................. 2 in.

Max Distance Spindle to Column.......................................................................................................... 6-5/8 in.

Max Distance Spindle to Table.................................................................................................................... 9 in.

Longitudinal Table Travel (X-Axis)............................................................................................................. 13 in.

Cross Table Travel (Y-Axis).................................................................................................................. 5-1/2 in.

Vertical Head Travel (Z-Axis)................................................................................................................ 8-1/4 in.

Head Tilt (Left/Right)........................................................................................................ Left 45, Right 45 deg.

Drilling Capacity for Cast Iron................................................................................................................... 5/8 in.

Drilling Capacity for Steel......................................................................................................................... 1/2 in.

End Milling Capacity................................................................................................................................. 5/8 in.

Face Milling Capacity................................................................................................................................... 2 in.

Model G0758 (Mfd. Since 2/14)

-5-

Table Info

Table Length....................................................................................................................................

Table Width...........................................................................................................................................

Table Thickness.................................................................................................................................... 1-7/8 in.

Number of T-Slots............................................................................................................................................ 3

T-Slot Size................................................................................................................................................ 3/8 in.

T-Slots Centers...................................................................................................................................... 1-1/2 in.

Spindle Info

Spindle Taper............................................................................................................................................... R-8

Number of Vertical Spindle Speeds...................................................................................................... Variable

Range of Vertical Spindle Speeds............................................................................................... 50–2000 RPM

Quill Diameter......................................................................................................................................... 2.36 in.

Drawbar Thread Size............................................................................................................................. 7/16-20

Drawbar Length..................................................................................................................................... 9-7/8 in.

Spindle Bearings......................................................................................................... Tapered Roller Bearings

Construction

Spindle Housing/Quill........................................................................................................................... Cast Iron

Table.................................................................................................................................................... Cast Iron

Head.................................................................................................................................................... Cast Iron

Column/Base....................................................................................................................................... Cast Iron

Paint Type/Finish.................................................................................................................................... Enamel

Other

Optional Stand........................................................................................................................................ T26612

19-11/16 in.

5-1/2 in.

Other Specifications:

Country of Origin ................................................................................................................................................ China

Warranty ........................................................................................................................................................... 1 Year

Serial Number Location .................................................................................................................................. ID Label

ISO 9001 Factory .................................................................................................................................................. Yes

CSA, ETL, or UL Certified/Listed ............................................................................................................................ No

Features:

Dovetail headstock column and table ways
High-torque, low-noise DC motor
Variable-speed spindle with DRO
Spindle elevation DRO
3-Axis precision handwheel control
Coarse and fine spindle downfeed
2-Speed gearbox
Zero-setting dials on handwheels
Handwheel dials feature 0.002" graduations

Accessories Included:

Drill chuck 3-16mm with B16 taper
Drill chuck arbor B16 x R8
Open-ended and hex wrenches
Toolbox

-6-

Model G0758 (Mfd. Since 2/14)

SECTION 1: SAFETY

For Your Own Safety, Read Instruction

Manual Before Operating This Machine

The purpose of safety symbols is to attract your attention to possible hazardous conditions.
This manual uses a series of symbols and signal words intended to convey the level of impor­tance of the safety messages. The progression of symbols is described below. Remember that
safety messages by themselves do not eliminate danger and are not a substitute for proper
accident prevention measures. Always use common sense and good judgment.

Indicates an imminently hazardous situation which, if not avoided,
WILL result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided,
COULD result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided,
MAY result in minor or moderate injury. It may also be used to alert
against unsafe practices.

This symbol is used to alert the user to useful information about

NOTICE

proper operation of the machine.

Safety Instructions for Machinery

OWNER’S MANUAL. Read and understand this

owner’s manual BEFORE using machine.

TRAINED OPERATORS ONLY. Untrained oper­ators have a higher risk of being hurt or killed.
Only allow trained/supervised people to use this
machine. When machine is not being used, dis­connect power, remove switch keys, or lock-out
machine to prevent unauthorized use—especially
around children. Make workshop kid proof!

DANGEROUS ENVIRONMENTS. Do not use
machinery in areas that are wet, cluttered, or have
poor lighting. Operating machinery in these areas
greatly increases the risk of accidents and injury.

MENTAL ALERTNESS REQUIRED. Full mental
alertness is required for safe operation of machin­ery. Never operate under the influence of drugs or
alcohol, when tired, or when distracted.

ELECTRICAL EQUIPMENT INJURY RISKS. You
can be shocked, burned, or killed by touching live
electrical components or improperly grounded
machinery. To reduce this risk, only allow qualified
service personnel to do electrical installation or
repair work, and always disconnect power before
accessing or exposing electrical equipment.

DISCONNECT POWER FIRST.
nect machine from power supply BEFORE making
adjustments, changing tooling, or servicing machine.
This prevents an injury risk from unintended startup
or contact with live electrical components.

EYE PROTECTION. Always wear ANSI-approved
safety glasses or a face shield when operating or
observing machinery to reduce the risk of eye
injury or blindness from flying particles. Everyday
eyeglasses are NOT approved safety glasses.

Always discon-

Model G0758 (Mfd. Since 2/14)

-7-

WEARING PROPER APPAREL. Do not wear
clothing, apparel or jewelry that can become
entangled in moving parts. Always tie back or
cover long hair. Wear non-slip footwear to avoid
accidental slips, which could cause loss of work­piece control.

HAZARDOUS DUST. Dust created while using
machinery may cause cancer, birth defects, or
long-term respiratory damage. Be aware of dust
hazards associated with each workpiece material,
and always wear a NIOSH-approved respirator to
reduce your risk.

HEARING PROTECTION. Always wear hear­ing protection when operating or observing loud
machinery. Extended exposure to this noise
without hearing protection can cause permanent
hearing loss.

REMOVE ADJUSTING TOOLS. Tools left on
machinery can become dangerous projectiles
upon startup. Never leave chuck keys, wrenches,
or any other tools on machine. Always verify
removal before starting!

USE CORRECT TOOL FOR THE JOB. Only use
this tool for its intended purpose—do not force
it or an attachment to do a job for which it was
not designed. Never make unapproved modifica­tions—modifying tool or using it differently than
intended may result in malfunction or mechanical
failure that can lead to personal injury or death!

AWKWARD POSITIONS. Keep proper footing
and balance at all times when operating machine.
Do not overreach! Avoid awkward hand positions
that make workpiece control difficult or increase
the risk of accidental injury.

CHILDREN & BYSTANDERS. Keep children and
bystanders at a safe distance from the work area.
Stop using machine if they become a distraction.

FORCING MACHINERY. Do not force machine.
It will do the job safer and better at the rate for
which it was designed.

NEVER STAND ON MACHINE. Serious injury
may occur if machine is tipped or if the cutting
tool is unintentionally contacted.

STABLE MACHINE. Unexpected movement dur­ing operation greatly increases risk of injury or
loss of control. Before starting, verify machine is
stable and mobile base (if used) is locked.

USE RECOMMENDED ACCESSORIES. Consult
this owner’s manual or the manufacturer for rec­ommended accessories. Using improper acces­sories will increase the risk of serious injury.

UNATTENDED OPERATION. To reduce the
risk of accidental injury, turn machine OFF and
ensure all moving parts completely stop before
walking away. Never leave machine running
while unattended.

MAINTAIN WITH CARE. Follow all maintenance
instructions and lubrication schedules to keep
machine in good working condition. A machine
that is improperly maintained could malfunction,
leading to serious personal injury or death.

CHECK DAMAGED PARTS. Regularly inspect
machine for any condition that may affect safe
operation. Immediately repair or replace damaged
or mis-adjusted parts before operating machine.

MAINTAIN POWER CORDS. When disconnect­ing cord-connected machines from power, grab
and pull the plug—NOT the cord. Pulling the cord
may damage the wires inside. Do not handle
cord/plug with wet hands. Avoid cord damage by
keeping it away from heated surfaces, high traffic
areas, harsh chemicals, and wet/damp locations.

GUARDS & COVERS. Guards and covers reduce
accidental contact with moving parts or flying
debris. Make sure they are properly installed,
undamaged, and working correctly.

-8-

EXPERIENCING DIFFICULTIES. If at any time
you experience difficulties performing the intend­ed operation, stop using the machine! Contact our
Technical Support at [phone].

Model G0758 (Mfd. Since 2/14)

Additional Safety for Mills/Drills

The primary risks of operating a Mill/Drill are as follows: You can be seriously injured or killed
by getting clothing, jewelry, or long hair entangled with rotating cutter. You can be severely cut
or your fingers can be amputated by contacting the rotating cutter. You can be blinded or struck
with great force by broken cutting tools, metal chips, workpieces, or adjustment tools thrown
from the rotating spindle. To reduce your risk of serious injury when operating this machine,
completely heed and understand the following:

UNDERSTAND ALL CONTROLS. Make sure you

understand the function and proper use of all con­trols before starting. This will help you avoid mak­ing mistakes that result in serious injury.

WEAR FACE SHIELD. Always wear a face shield
in addition to safety glasses. This provides more
complete protection for your face than safety
glasses alone.

REMOVE CHUCK KEY & SPINDLE TOOLS.
Always remove chuck key, drawbar wrench, and
other tools used on the spindle immediately after
use. This will prevent them from being thrown by
the spindle upon startup.

PROPERLY SECURE CUTTER. Firmly secure
cutting tool or drill bit so it does not fly out of spin­dle during operation.

USE CORRECT SPINDLE SPEED. Follow rec­ommended speeds and feeds for each size and
type of cutting tool. This helps ensure best cutting
results and avoid tool breakage during operation.

INSPECT CUTTING TOOL. Inspect cutting tools
for sharpness, chips, or cracks before each use.
Replace dull, chipped, or cracked cutting tools
immediately.

ALLOW SPINDLE TO STOP. To minimize your
risk of entanglement, always allow spindle to stop
on its own. DO NOT stop spindle using your hand
or any other object.

SECURE WORKPIECE TO TABLE. Clamp
workpiece to table or secure in a vise mounted to
table, so workpiece cannot unexpectedly shift or
spin during operation. NEVER hold workpiece by
hand during operation.

CLEAN MACHINE SAFELY. Metal chips or shav­ings can be razor sharp. DO NOT clear chips
by hand or compressed air that can force chips
farther into machine—use a brush or vacuum
instead. Never clear chips while spindle is turning.

PROPERLY MAINTAIN MACHINE. Keep machine
in proper working condition to help ensure that it
functions safely and all guards and other compo­nents work as intended. Perform routine inspec­tions and all necessary maintenance. Never oper­ate machine with damaged or worn parts that can
break or result in unexpected movement during
operation.

DISCONNECT POWER FIRST. To reduce risk of
electrocution or injury from unexpected startup,
make sure mill/drill is turned OFF, disconnected
from power, and all moving parts have come to
a complete stop before changing cutting tools or
starting any inspection, adjustment, or mainte­nance procedure.

POWER DISRUPTION. In the event of a local
power outage during operation, turn spindle switch
OFF to avoid a possible sudden startup once
power is restored.

Like all machinery there is potential danger when operating this machine. Accidents are fre­quently caused by lack of familiarity or failure to pay attention. Use this machine with respect
and caution to lessen the possibility of operator injury. If normal safety precautions are over­looked or ignored, serious personal injury may occur.

Model G0758 (Mfd. Since 2/14)

-9-

SECTION 2: POWER SUPPLY

Before installing the machine, consider the avail­ability and proximity of the required power supply
circuit. If an existing circuit does not meet the
requirements for this machine, a new circuit must
be installed. To minimize the risk of electrocution,
fire, or equipment damage, installation work and
electrical wiring must be done by an electrician or
qualified service personnel in accordance with all
applicable codes and standards.

Electrocution, fire, or
equipment damage may
occur if machine is not
correctly grounded and
connected to the power

The full-load current rating is the amperage a
machine draws at 100% of the rated output power.
On machines with multiple motors, this is the
amperage drawn by the largest motor or sum of all
motors and electrical devices that might operate
at one time during normal operations.

The full-load current is not the maximum amount
of amps that the machine will draw. If the machine
is overloaded, it will draw additional amps beyond
the full-load rating.

If the machine is overloaded for a sufficient length
of time, damage, overheating, or fire may result—
especially if connected to an undersized circuit.
To reduce the risk of these hazards, avoid over­loading the machine during operation and make
sure it is connected to a power supply circuit that
meets the specified circuit requirements.

For your own safety and protection of

Note: Circuit requirements in this manual apply to

a dedicated circuit—where only one machine will
be running on the circuit at a time. If machine will
be connected to a shared circuit where multiple
machines may be running at the same time, con­sult an electrician or qualified service personnel to
ensure circuit is properly sized for safe operation.

A power supply circuit includes all electrical
equipment between the breaker box or fuse panel
in the building and the machine. The power sup­ply circuit used for this machine must be sized to
safely handle the full-load current drawn from the
machine for an extended period of time. (If this
machine is connected to a circuit protected by
fuses, use a time delay fuse marked D.)

This machine is prewired to operate on a power
supply circuit that has a verified ground and meets
the following requirements:

Availability

Serious injury could occur if you connect
the machine to power before completing the
setup process. DO NOT connect to power
until instructed later in this manual.

110V Circuit Requirements

Nominal Voltage .................... 110V, 115V, 120V

Cycle ..........................................................60 Hz

Phase ........................................... Single-Phase

Power Supply Circuit ......................... 15 Amps

supply.

Full-Load Current Rating

Full-Load Current Rating at 110V ........ 8 Amps

-10 -

property, consult an electrician if you are
unsure about wiring practices or electrical
codes in your area.

Model G0758 (Mfd. Since 2/14)

Improper connection of the equipment-grounding
wire can result in a risk of electric shock. The
wire with green insulation (with or without yellow
stripes) is the equipment-grounding wire. If repair
or replacement of the power cord or plug is nec­essary, do not connect the equipment-grounding
wire to a live (current carrying) terminal.

Check with a qualified electrician or service per­sonnel if you do not understand these grounding
requirements, or if you are in doubt about whether
the tool is properly grounded. If you ever notice
that a cord or plug is damaged or worn, discon­nect it from power, and immediately replace it with
a new one.

We do not recommend using an extension cord
with this machine.
cord, only use it if absolutely necessary and only
on a temporary basis.

Extension cords cause voltage drop, which may
damage electrical components and shorten motor
life. Voltage drop increases as the extension cord
size gets longer and the gauge size gets smaller
(higher gauge numbers indicate smaller sizes).

Any extension cord used with this machine must
contain a ground wire, match the required plug
and receptacle, and meet the following require­ments:

Grounding & Plug Requirements

it will not fit the outlet, have a qualified
electrician install the proper outlet with a

This machine MUST be grounded. In the event
of certain malfunctions or breakdowns, grounding
reduces the risk of electric shock by providing a
path of least resistance for electric current.

This machine is equipped with a power cord that
has an equipment-grounding wire and a ground­ing plug (similar to the figure below). The plug
must only be inserted into a matching receptacle
(outlet) that is properly installed and grounded in
accordance with all local codes and ordinances.

GROUNDED

5-15 RECEPTACLE

Grounding Prong

5-15 PLUG

Extension Cords

If you must use an extension

Neutral Hot

Figure 5. Typical 5-15 plug and receptacle.

SHOCK HAZARD!
Two-prong outlets do not meet the grounding
requirements for this machine. Do not modify
or use an adapter on the plug provided—if

verified ground.

Model G0758 (Mfd. Since 2/14)

Minimum Gauge Size ...........................16 AWG

Maximum Length (Shorter is Better).......50 ft.

-11-

SECTION 3: SETUP

Your machine was carefully packaged for safe
transportation. Remove the packaging materials
from around your machine and inspect it. If you
discover any damage, please call us immediately

at [phone]

Save the containers and all packing materials for
possible inspection by the carrier or its agent.

Otherwise, filing a freight claim can be difficult.

When you are completely satisfied with the condi­tion of your shipment, inventory the contents.

Keep children and pets away
from plastic bags or packing
materials shipped with this

get help from other people

Keep hair, clothing, and

ing parts at all times.
Entanglement can result
in death, amputation, or

Needed for Setup

This machine presents
serious injury hazards
to untrained users. Read
through this entire manu­al to become familiar with
controls and operations
before starting machine!

Wear safety glasses during
entire setup process!

HEAV Y LIF T!
Straining or crushing injury
may occur from improperly
lifting machine or some of
its parts. To reduce this risk,

The following are needed to complete the setup
process, but are not included with machine.

Description Qty

• Additional People ....................................... 1

• Safety Glasses ........................................... 1

• Cleaner/Degreaser (Page 14) .... As Needed

• Disposable Shop Rags ............... As Needed

• Forklift ......................................................... 1

• Lifting Sling (rated for at least 300 lbs.) ...... 1

• Mounting Hardware (Page 17) ... As Needed

• Brass Hammer (Page 26) .......................... 1

• Mineral Spirits (Page 18) ............ As Needed

• Wood Block (Page 18) ............................... 1

Unpacking

and use a forklift (or other
lifting equipment) rated for
weight of this machine.

jewelry away from mov-

severe crushing injuries!

-12-

for advice.

SUFFOCATION HAZARD!

machine. Discard immediately.

Model G0758 (Mfd. Since 2/14)

Inventory

The following is a list of items shipped with your
machine. Before beginning setup, lay these items
out and inventory them.

If any non-proprietary parts are missing (e.g. a
nut or a washer), we will gladly replace them; or
for the sake of expediency, replacements can be
obtained at your local hardware store.

NOTICE

If you cannot find an item on this list, care­fully check around/inside the machine and
packaging materials. Often, these items get
lost in packaging materials while unpack­ing or they are pre-installed at the factory.

Inventory (Figure 6) Qty

A. Handwheel Handles w/Screws ................... 3

B. Bottle for Oil ............................................... 1

C. Toolbox ....................................................... 1

D. Drill Chuck Arbor R-8 x B-16 ...................... 1

E. Standard Screwdriver ................................. 1

F. Phillips Screwdriver .................................... 1

G. Spindle Pin ................................................. 1

H. Open-End Wrench 8/10mm ........................ 1

I. Open-End Wrench 12/14mm ...................... 1

J. Open-End Wrench 17/19mm ...................... 1

K. Drill Chuck 3–16mm w/Chuck Key ............. 1

L. T-Bolt M8-1.25 x 55 Assemblies ................. 2

M. Hex Wrenches 2.5, 3, 4, 5, 6mm ...... 1 Each

A

D

G

B

E

K

C

F

L

H

I

J

M

Figure 6. Inventory included with machine.

Model G0758 (Mfd. Since 2/14)

-13-

The unpainted surfaces of your machine are
coated with a heavy-duty rust preventative that
prevents corrosion during shipment and storage.
This rust preventative works extremely well, but it
will take a little time to clean.

Be patient and do a thorough job cleaning your
machine. The time you spend doing this now will
give you a better appreciation for the proper care
of your machine's unpainted surfaces.

There are many ways to remove this rust preven­tative, but the following steps work well in a wide
variety of situations. Always follow the manufac­turer’s instructions with any cleaning product you
use and make sure you work in a well-ventilated
area to minimize exposure to toxic fumes.

Before cleaning, gather the following:

• Disposable rags

• Cleaner/degreaser (WD•40 works well)

• Safety glasses & disposable gloves

• Plastic paint scraper (optional)

Basic steps for removing rust preventative:

1.

2.

3.

4.

Many cleaning solvents

work in a well-ventilated

Avoid chlorine-based solvents, such as

Cleanup

Gasoline and petroleum
products have low flash
points and can explode
or cause fire if used to
clean machinery. Avoid
using these products
to clean machinery.

Put on safety glasses.

Coat the rust preventative with a liberal

amount of cleaner/degreaser, then let it soak
for 5–10 minutes.

Wipe off the surfaces. If your cleaner/degreas-

er is effective, the rust preventative will wipe
off easily. If you have a plastic paint scraper,
scrape off as much as you can first, then wipe
off the rest with the rag.

are toxic if inhaled. Only

area.

NOTICE

acetone or brake parts cleaner, that may
damage painted surfaces.

T23692—Orange Power Degreaser

A great product for removing the waxy shipping
grease from machine during clean up.

Figure 7. T23692 Orange Power Degreaser.

Repeat Steps 2–3 as necessary until clean,

then coat all unpainted surfaces with a quality
metal protectant to prevent rust.

-14-

Model G0758 (Mfd. Since 2/14)