Grizzly G0739 User guide

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MODEL G0739

OSCILLATING SPINDLE SANDER

OWNER'S MANUAL

(For models manufactured since 6/15)

WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE

OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.

#STBL14792 PRINTED IN CHINA

V2 . 0 6 .15

This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators.

Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.

The owner of this machine/tool is solely responsible for its safe use. This responsibility includes but is not limited to proper installation in a safe environment, personnel training and usage authorization, proper inspection and maintenance, manual availability and comprehension, application of safety devices, cutting/sanding/grinding tool integrity, and the usage of personal protective equipment.

The manufacturer will not be held liable for injury or property damage from negligence, improper training, machine modifications or misuse.

Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:

• Lead from lead-based paints.

• Crystalline silica from bricks, cement and other masonry products.

• Arsenic and chromium from chemically-treated lumber.

Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: Work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.

Table of Contents

INTRODUCTION ............................................... 2

Contact Info.................................................... 2

Manual Accuracy ........................................... 2

Identification ................................................... 3

SECTION 1: SAFETY ....................................... 5

Safety Instructions for Machinery .................. 5

SECTION 2: POWER SUPPLY ........................ 8

Availability .................................................... 8

Full-Load Current Rating ............................. 8

Circuit Requirements ................................... 8

Polarized Plug ............................................. 9

Extension Cords .......................................... 9

SECTION 3: SETUP ....................................... 10

Needed for Setup ......................................... 10

Unpacking .................................................... 10

Inventory ...................................................... 11

Cleanup ........................................................ 11

Site Considerations ...................................... 12

Mounting ...................................................... 13

Assembly ..................................................... 13

Dust Collection ............................................. 14

Power Connection........................................ 14

Connecting Power ..................................... 14

Disconnecting Power ................................. 14

Test Run ...................................................... 15

SECTION 4: OPERATIONS ........................... 16

Disabling Switch........................................... 16

Sanding Drum/Sleeve Installation ................ 17

Sanding ........................................................ 17

SECTION 5: ACCESSORIES ......................... 18

SECTION 6: MAINTENANCE ......................... 19

Schedule ...................................................... 19

Before Each Use ....................................... 19

After Each Use .......................................... 19

Monthly Maintenance ................................ 19

Cleaning ....................................................... 19

SECTION 7: SERVICE ................................... 20

Troubleshooting ........................................... 20

Changing Motor Brushes ............................. 21

Belt Replacement......................................... 22

SECTION 8: WIRING ...................................... 26

Wiring Safety Instructions ............................ 26

Wiring Diagram ............................................ 27

SECTION 9: PARTS ....................................... 28

Main Breakdown .......................................... 28

Labels Breakdown ....................................... 30

WARRANTY & RETURNS ............................. 33

INTRODUCTION

We are proud to provide a high-quality owner’s manual with your new machine!

instructions, specifications, drawings, and photographs in this manual. Sometimes we make mistakes, but our policy of continuous improvement also means that

you receive is

slightly different than shown in the manual

If you find this to be the case, and the difference between the manual and machine leaves you confused or unsure about something

check our

website for an updated version. W

current

manuals and

on our web-

site at

Alternatively, you can call our Technical Support for help. Before calling, make sure you write down the

from the machine ID label (see below). This information is required for us to provide proper tech support, and it helps us determine if updated documentation is available for your machine.

We stand behind our machines! If you have questions or need help, contact us with the information below. Before contacting, make sure you get the

serial number

machine ID label. This will help us help you faster.

We want your feedback on this manual. What did you like about it? Where could it be improved? Please take a few minutes to give us feedback.

Email: manuals@grizzly.com

Contact Info

and manufacture date from the

Grizzly Technical Support

1203 Lycoming Mall Circle

Muncy, PA 17756

Phone: (570) 546-9663

Email: techsupport@grizzly.com

Grizzly Documentation Manager

P.O. Box 2069

Bellingham, WA 98227-2069

Manual Accuracy

made every effort to be exact with the

sometimes the machine

e post

manual updates for free

www.grizzly.com.

Manufacture Date and Serial Number

Manufacture Date

Serial Number

-2-

Model G0739 (Mfd. Since 6/15)

Identification

Do not wear gloves, necktie, or loose

Spindle

Drum and Sanding

Sleeve

Sander Body

ON/OFF Paddle Switch w/Disabling Key

Spindle Hex Nut

Spindle Washer

Table Insert

Table

Dust Port

Drums and Sanding Sleeves

Power

Cord

Table Inserts

Spindle Washers

(Not Shown)

Figure 1. Machine identification.

For Your Own Safety Read This Manual

Before Operating Spindle Sander

a) Wear eye protection. b) Support workpiece on worktable. c) Minimize pinch hazards. Use the smallest

table insert possible with sanding drum.

d) Avoid kickback. Feed workpiece against

rotation of drum.

e) Avoid entanglement with spinning drum.

clothing. Tie back long hair.

Model G0739 (Mfd. Since 6/15)

-3-

MACHINE DATA

SHEET

Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901

MODEL G0739 OSCILLATING SPINDLE SANDER

Product Dimensions:

Weight................................................................................................................................................................ 30 lbs.

Width (side-to-side) x Depth (front-to-back) x Height............................................................. 15-9/16 x 14-1/8 x 17 in.

Footprint (Length x Width)..................................................................................................................... 15-1/2 x 14 in.

Shipping Dimensions:

Type..................................................................................................................................................... Cardboard Box

Content........................................................................................................................................................... Machine

Weight................................................................................................................................................................ 33 lbs.

Length x Width x Height....................................................................................................................... 19 x 16 x 20 in.

Must Ship Upright.................................................................................................................................................... No

Electrical:

Power Requirement........................................................................................................... 120V, Single-Phase, 60 Hz

Prewired Voltage.................................................................................................................................................. 120V

Full-Load Current Rating....................................................................................................................................... 3.5A

Minimum Circuit Size.............................................................................................................................................. 15A

Connection Type....................................................................................................................................... Cord & Plug

Power Cord Included.............................................................................................................................................. Yes

Power Cord Length................................................................................................................................................. 6 ft.

Power Cord Gauge......................................................................................................................................... 18 AWG

Plug Included.......................................................................................................................................................... Yes

Included Plug Type................................................................................................................................................ 1-15

Switch Type.................................................................................................. Paddle Safety Switch w/Removable Key

Motors:

Main

Type........................................................................................................................... Permanent Magnet Motor

Horsepower............................................................................................................................................. 1/2 HP

Phase............................................................................................................................................ Single-Phase

Amps........................................................................................................................................................... 3.5A

Power Transfer ............................................................................................................................... V-Belt Drive

Bearings........................................................................................................ Sealed & Permanently Lubricated

Main Specifications:

Spindle Sander Info

Sanding Drum Diameters............................................................................................ 1/2, 3/4, 1, 1-1/2, 2, 3 in.

Sanding Drum Length............................................................................................................................ 4-1/2 in.

Spindle Speed................................................................................................................................... 2000 RPM

Spindle Oscillation................................................................................................................................. 58 SPM

Stroke Length........................................................................................................................................... 5/8 in.

Table Length.............................................................................................................................................. 15 in.

Table Width......................................................................................................................................... 11-1/2 in.

Table Thickness.................................................................................................................................. 1-5/16 in.

Table-to-Floor Height................................................................................................................................. 13 in.

Spindle Shaft Diameter............................................................................................................................. 1/2 in.

Number of Table Inserts................................................................................................................................... 6

Included Sanding Sleeve Grit Size................................................................................................................. 80

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Model G0739 (Mfd. Since 6/15)

SECTION 1: SAFETY

For Your Own Safety, Read Instruction

Manual Before Operating This Machine

The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures. Always use common sense and good judgment.

Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury. It may also be used to alert against unsafe practices.

This symbol is used to alert the user to useful information about

NOTICE

proper operation of the machine.

Safety Instructions for Machinery

OWNER’S MANUAL. Read and understand this

owner’s manual BEFORE using machine.

TRAINED OPERATORS ONLY. Untrained operators have a higher risk of being hurt or killed. Only allow trained/supervised people to use this machine. When machine is not being used, disconnect power, remove switch keys, or lock-out machine to prevent unauthorized use—especially around children. Make workshop kid proof!

DANGEROUS ENVIRONMENTS. Do not use machinery in areas that are wet, cluttered, or have poor lighting. Operating machinery in these areas greatly increases the risk of accidents and injury.

MENTAL ALERTNESS REQUIRED. Full mental alertness is required for safe operation of machinery. Never operate under the influence of drugs or alcohol, when tired, or when distracted.

ELECTRICAL EQUIPMENT INJURY RISKS. You can be shocked, burned, or killed by touching live electrical components or improperly grounded machinery. To reduce this risk, only allow qualified service personnel to do electrical installation or repair work, and always disconnect power before accessing or exposing electrical equipment.

DISCONNECT POWER FIRST. nect machine from power supply BEFORE making adjustments, changing tooling, or servicing machine. This prevents an injury risk from unintended startup or contact with live electrical components.

EYE PROTECTION. Always wear ANSI-approved safety glasses or a face shield when operating or observing machinery to reduce the risk of eye injury or blindness from flying particles. Everyday eyeglasses are NOT approved safety glasses.

Always discon-

Model G0739 (Mfd. Since 6/15)

-5-

WEARING PROPER APPAREL. Do not wear clothing, apparel or jewelry that can become entangled in moving parts. Always tie back or cover long hair. Wear non-slip footwear to reduce risk of slipping and losing control or accidentally contacting cutting tool or moving parts.

HAZARDOUS DUST. Dust created by machinery operations may cause cancer, birth defects, or long-term respiratory damage. Be aware of dust hazards associated with each workpiece material. Always wear a NIOSH-approved respirator to reduce your risk.

HEARING PROTECTION. Always wear hearing protection when operating or observing loud machinery. Extended exposure to this noise without hearing protection can cause permanent hearing loss.

REMOVE ADJUSTING TOOLS. Tools left on machinery can become dangerous projectiles upon startup. Never leave chuck keys, wrenches, or any other tools on machine. Always verify removal before starting!

USE CORRECT TOOL FOR THE JOB. Only use this tool for its intended purpose—do not force it or an attachment to do a job for which it was not designed. Never make unapproved modifications—modifying tool or using it differently than intended may result in malfunction or mechanical failure that can lead to personal injury or death!

AWKWARD POSITIONS. Keep proper footing and balance at all times when operating machine. Do not overreach! Avoid awkward hand positions that make workpiece control difficult or increase the risk of accidental injury.

CHILDREN & BYSTANDERS. Keep children and bystanders at a safe distance from the work area. Stop using machine if they become a distraction.

GUARDS & COVERS. Guards and covers reduce accidental contact with moving parts or flying debris. Make sure they are properly installed, undamaged, and working correctly BEFORE operating machine.

FORCING MACHINERY. Do not force machine. It will do the job safer and better at the rate for which it was designed.

NEVER STAND ON MACHINE. Serious injury may occur if machine is tipped or if the cutting tool is unintentionally contacted.

STABLE MACHINE. Unexpected movement during operation greatly increases risk of injury or loss of control. Before starting, verify machine is stable and mobile base (if used) is locked.

USE RECOMMENDED ACCESSORIES. Consult this owner’s manual or the manufacturer for recommended accessories. Using improper accessories will increase the risk of serious injury.

UNATTENDED OPERATION. To reduce the risk of accidental injury, turn machine OFF and ensure all moving parts completely stop before walking away. Never leave machine running while unattended.

MAINTAIN WITH CARE. Follow all maintenance instructions and lubrication schedules to keep machine in good working condition. A machine that is improperly maintained could malfunction, leading to serious personal injury or death.

DAMAGED PARTS. Regularly inspect machine for damaged, loose, or mis-adjusted parts—or any condition that could affect safe operation. Immediately repair/replace BEFORE operating machine. For your own safety, DO NOT operate machine with damaged parts!

MAINTAIN POWER CORDS. When disconnecting cord-connected machines from power, grab and pull the plug—NOT the cord. Pulling the cord may damage the wires inside. Do not handle cord/plug with wet hands. Avoid cord damage by keeping it away from heated surfaces, high traffic areas, harsh chemicals, and wet/damp locations.

EXPERIENCING DIFFICULTIES. If at any time you experience difficulties performing the intended operation, stop using the machine! Contact our Technical Support at (570) 546-9663.

-6-

Model G0739 (Mfd. Since 6/15)

Additional Safety for Spindle Sanders

FEED RATE. Never jam a workpiece against the

sanding surface. This can cause the workpiece to kick back or damage the machine. Firmly hold the workpiece and ease it against the spindle using light pressure.

AVOIDING ENTANGLEMENT. Keep loose clothing articles such as sleeves, belts or jewelry items away from the spindle. These items could get entangled in the spindle, resulting in serious personal injury. Never wear gloves when operating the spindle sander.

HAND PLACEMENT. Do not place hands near, or in contact with, sanding surfaces during operation to avoid personal injury.

WORKPIECE HANDLING. Hold the workpiece with both hands to maintain control while sanding (or use an appropriate holding jig) to reduce the likelihood of losing control of the workpiece and having it thrown from the machine.

SANDING SLEEVES. Worn or damaged sanding sleeves can tear apart and become entangled in the spindle or be thrown from the machine, resulting in personal injury or property damage. Replace sanding sleeves as required.

DUST COLLECTION. Never operate the sander without an adequate dust collection system in place and running. Proper dust collection reduces dust in the work area, which decreases the risk of long-term respiratory damage.

DIRECTION. Never sand tapered or pointed stock with the point facing the feed direction to avoid the workpiece being thrown from the machine.

POWER DISCONNECT. Disconnect the machine from the power source before changing the sanding sleeve to avoid injuries in the event of an accidental startup.

RESPIRATOR USE. Always use a respirator that is approved for wood dust when using this machine to reduce the risk of short and long term respiratory illness. A dust collector is not an adequate substitute.

TABLE INSERTS. Always use the table insert that fits closest to the diameter of the installed sanding drum. A pinch hazard exists from the gap between the table and the oscillating drum. Keeping this gap as small as possible reduces the risk of this hazard.

FOREIGN MATERIAL. Always inspect stock for nails, staples, knots, and other imperfections that could be dislodged and thrown from the machine during sanding operations.

Like all machinery there is potential danger when operating this machine. Accidents are frequently caused by lack of familiarity or failure to pay attention. Use this machine with respect and caution to decrease the risk of operator injury. If normal safety precautions are overlooked or ignored, serious personal injury may occur.

Model G0739 (Mfd. Since 6/15)

No list of safety guidelines can be complete. Every shop environment is different. Always consider safety first, as it applies to your individual working conditions. Use this and other machinery with caution and respect. Failure to do so could result in serious personal injury, damage to equipment, or poor work results.

-7-

SECTION 2: POWER SUPPLY

Before installing the machine, consider the availability and proximity of the required power supply circuit. If an existing circuit does not meet the requirements for this machine, a new circuit must be installed. To minimize the risk of electrocution, fire, or equipment damage, installation work and electrical wiring must be done by an electrican or qualified service personnel in accordance with all applicable codes and standards.

Electrocution, fire, or equipment damage may occur if machine is not correctly grounded and connected to the power

The full-load current rating is the amperage a machine draws at 100% of the rated output power. On machines with multiple motors, this is the amperage drawn by the largest motor or sum of all motors and electrical devices that might operate at one time during normal operations.

The full-load current is not the maximum amount of amps that the machine will draw. If the machine is overloaded, it will draw additional amps beyond the full-load rating.

If the machine is overloaded for a sufficient length of time, damage, overheating, or fire may result— especially if connected to an undersized circuit. To reduce the risk of these hazards, avoid overloading the machine during operation and make sure it is connected to a power supply circuit that meets the requirements in the following section.

For your own safety and protection of

Note: The circuit requirements listed in this manual apply to a dedicated circuit—where only one machine will be running at a time. If this machine will be connected to a shared circuit where multiple machines will be running at the same time, consult a qualified electrician to ensure that the circuit is properly sized for safe operation.

A power supply circuit includes all electrical equipment between the breaker box or fuse panel in the building and the machine. The power supply circuit used for this machine must be sized to safely handle the full-load current drawn from the machine for an extended period of time. (If this machine is connected to a circuit protected by fuses, use a time delay fuse marked D.)

This machine is prewired to operate on a 120V power supply circuit that has a verified ground and meets the following requirements:

Availability

supply.

Full-Load Current Rating

Circuit Requirements

Nominal Voltage ........................................120V

Cycle .......................................................... 60 Hz

Phase ........................................... Single-Phase

Power Supply Circuit ......................... 15 Amps

property, consult an electrician if you are unsure about wiring practices or electrical codes in your area.

Full-Load Current Rating at 120V ....3.5 Amps

-8-

Model G0739 (Mfd. Since 6/15)

We do not recommend using an extension cord with this machine. cord, only use it if absolutely necessary and only on a temporary basis.

Extension cords cause voltage drop, which may damage electrical components and shorten motor life. Voltage drop increases as the extension cord size gets longer and the gauge size gets smaller (higher gauge numbers indicate smaller sizes).

Any extension cord used with this machine must contain a ground wire, match the required plug and receptacle, and meet the following requirements:

Serious injury could occur if you connect

Polarized Plug

To reduce the risk of electric shock, this machine has a polarized plug (one blade is wider than the other). This plug will fit in a polarized outlet only one way. If the plug does not fit fully in the outlet, turn it 180 degrees and try again. If it still does not fit, contact a qualified electrician to install the proper outlet. Do not change the plug in any way.

5-15 Receptacle

1-15 Plug

Extension Cords

If you must use an extension

Minimum Gauge Size ...........................16 AWG

Maximum Length (Shorter is Better).......50 ft.

Hot

Figure 2. Typical 1-15 plug and receptacle.

the machine to power before completing the setup process. DO NOT connect to power until instructed later in this manual.

Neutral

Model G0739 (Mfd. Since 6/15)

-9-

SECTION 3: SETUP

Your machine was carefully packaged for safe transportation. Remove the packaging materials from around your machine and inspect it. If you discover any damage, please call us immediately

at (570) 546-9663

Save the containers and all packing materials for possible inspection by the carrier or its agent.

Otherwise, filing a freight claim can be difficult.

When you are completely satisfied with the condition of your shipment, inventory the contents.

Keep children and pets away from plastic bags or packing materials shipped with this

Unpacking

This machine presents serious injury hazards to untrained users. Read through this entire manual to become familiar with the controls and operations before starting the machine!

Wear safety glasses during the entire setup process!

for advice.

Needed for Setup

The following are needed to complete the setup process, but are not included with your machine.

Description Qty

• Safety Glasses ........................................... 1

• Cleaner/Degreaser.........................As Needed

• Disposable Shop Rags.................As Needed

• Straightedge 4' ........................................... 1

• Screwdriver Phillips #2 ............................... 1

• Screwdriver Flat Head #2 ........................... 1

• Dust Collection System .............................. 1

• Dust Hose 1

• Hose Clamps 1

⁄2" ............................................ 1

⁄2" ....................................... 2

SUFFOCATION HAZARD!

machine. Discard immediately.

-10 -

Model G0739 (Mfd. Since 6/15)

Inventory

The following is a list of items shipped with your machine. Before beginning setup, lay these items out and inventory them.

If any non-proprietary parts are missing (e.g. a nut or a washer), we will gladly replace them; or for the sake of expediency, replacements can be obtained at your local hardware store.

The unpainted surfaces of your machine are coated with a heavy-duty rust preventative that prevents corrosion during shipment and storage. This rust preventative works extremely well, but it will take a little time to clean.

Be patient and do a thorough job cleaning your machine. The time you spend doing this now will give you a better appreciation for the proper care of your machine's unpainted surfaces.

There are many ways to remove this rust preventative, but the following steps work well in a wide variety of situations. Always follow the manufacturer’s instructions with any cleaning product you use and make sure you work in a well-ventilated area to minimize exposure to toxic fumes.

Before cleaning, gather the following:

•

Basic steps for removing rust preventative:

amount of cleaner/degreaser, then let it soak

3. Wipe off the surfaces. If your cleaner/degreas-

off easily. If you have a plastic paint scraper, scrape off as much as you can first, then wipe

then coat all unpainted surfaces with a quality metal protectant to prevent rust.

Gasoline or products with low flash points can explode or cause fire if used to clean machin- ery. Avoid cleaning with these products.

Many cleaning solvents are toxic if concentrat- ed amounts are inhaled. Only work in a well-venti- lated area.

NOTICE

Avoid chlorine-based solvents, such as acetone or brake parts cleaner, that may damage painted surfaces. Test all cleaners in an inconspicuous area before using to make sure they will not damage paint.

Inventory: (Figure 3) Qty

Cleanup

A. Spindle Sander Assembly................................1

B. Table Inserts

C. Arbor Wrench .....................................................1

D. Spindle Hex Nut ................................................1

E. Spindle Washers F. Sanding Drums G. Sanding Sleeves H. Base Washer 2

If you cannot find an item on this list, carefully check around/inside the machine and packaging materials. Often, these items get lost in packaging materials while unpacking or they are pre-installed at the factory.

⁄2 ", 3⁄4", 1", 1 1⁄2 ", 2", 3"...............6

⁄8", 7⁄8", 1 3⁄4"......... ...............3

⁄4", 1", 1 1⁄2 ", 2", 3".................5

⁄2 ", 3⁄4", 1", 1 1⁄2 ", 2", 3"........6

⁄4" .............................................1

NOTICE

Disposable Rags Cleaner/degreaser (WD•40 works well) Safety glasses & disposable gloves Plastic paint scraper (optional)

Put on safety glasses.

Coat the rust preventative with a liberal

for 5–10 minutes.

er is effective, the rust preventative will wipe

off the rest with the rag.

Repeat Steps 2–3 as necessary until clean,

Model G0739 (Mfd. Since 6/15)

Figure 3. Box Contents

-11-

Site Considerations

Weight Load

Physical Environment

Place this machine near an existing power source.

Shadows, glare, or strobe effects that may distract

Refer to the Machine Data Sheet for the weight of your machine. Make sure that the surface upon which the machine is placed will bear the weight of the machine, additional equipment that may be installed on the machine, and the heaviest workpiece that will be used. Additionally, consider the weight of the operator and any dynamic loading that may occur when operating the machine.

Space Allocation

Consider the largest size of workpiece that will be processed through this machine and provide enough space around the machine for adequate operator material handling or the installation of auxiliary equipment. With permanent installations, leave enough space around the machine to open or remove doors/covers as required by the maintenance and service described in this manual.

See below for required space allocation.

Children or untrained people may be seriously injured by this machine. Only install in an access restricted location.

The physical environment where the machine is operated is important for safe operation and longevity of machine components. For best results, operate this machine in a dry environment that is free from excessive moisture, hazardous chemicals, airborne abrasives, or extreme conditions. Extreme conditions for this type of machinery are generally those where the ambient temperature range exceeds 41°–104°F; the relative humidity range exceeds 20–95% (non-condensing); or the environment is subject to vibration, shocks, or bumps.

Electrical Installation

Make sure all power cords are protected from traffic, material handling, moisture, chemicals, or other hazards. Make sure to leave access to a means of disconnecting the power source or engaging a lockout/tagout device, if required.

Lighting

Lighting around the machine must be adequate enough that operations can be performed safely.

or impede the operator must be eliminated.

-12-

14"

15 1⁄2"

Figure 4. Model G0739 working clearances.

Model G0739 (Mfd. Since 6/15)

The base of this machine has mounting holes that allow it to be fastened to a workbench or other mounting surface to prevent it from moving during operation and causing accidental injury or damage.

The strongest mounting option is a "Through Mount" (see example below) where holes are drilled all the way through the workbench—and hex bolts, washers, and hex nuts are used to secure the machine in place.

Another option is a "Direct Mount" (see example below) where the machine is secured directly to the workbench with lag screws and washers.

Mounting

Machine Base

Bolt

Flat Washer

Assembly

Place the spindle hex nut, table inserts, sanding drums and sleeves, and spindle washers in the appropriate sized accessory slots beneath the table. A sanding drum does not need to be installed until after the test run.

Sanding Drums

Table Inserts

and Sleeves

Workbench

Flat Washer

Lock Washer

Hex Nut

Figure 5. Example of a "Through Mount" setup.

Lag Screw

Flat Washer

Machine Base

Figure 7. Assembled sander.

Workbench

Figure 6. Example of a "Direct Mount" setup.

Model G0739 (Mfd. Since 6/15)

-13-

Dust Collection

After you have completed all previous setup instructions and circuit requirements, the machine is ready to be connected to the power supply.

To avoid unexpected startups or property damage, use the following steps whenever connecting or disconnecting the machine.

1. TurnthemachinepowerswitchOFF.

matching

is

1. TurnthemachinepowerswitchOFF.

completely

cord

DO NOT operate the Model G0739 without an adequate dust collection system. This sander creates substantial amounts of wood dust while operating. Failure to use a dust collection system can result in short and long-term respiratory illness.

Recommended CFM at Dust Port: 100 CFM

Do not confuse this CFM recommendation with the rating of the dust collector. To determine the CFM at the dust port, you must consider these variables: (1) CFM rating of the dust collector, (2) hose type and length between the dust collector and the machine, (3) number of branches or wyes, and (4) amount of other open lines throughout the system. Explaining how to calculate these variables is beyond the scope of this manual. Consult an expert or purchase a good dust collection "how-to" book.

Power Connection

Connecting Power

 Insert the power cord plug into a

power supply receptacle. The machine nowconnectedtothepowersource.

To connect a dust collection hose:

1. Fit a 1 in Figure 8 and secure in place with a hose clamp.

2. Tug the hose to ensure it does not come off. A tight fit is necessary for proper performance.

11⁄2" Dust Port

⁄2" dust hose over the dust port shown

Figure 9. Connect power.

Disconnecting Power

 Graspthemoldedplugandpullit

outofthereceptacle.Donotpullbythe asthismaydamagethewiresinside.

-14-

Figure 8. Dust port location.

Figure 10. Disconnect power.

Model G0739 (Mfd. Since 6/15)

The switch can be disabled by removing the key, as shown below. Disabling the switch in this man- ner can prevent unauthorized operation of the machine, which is important if it is not kept inside an access-restricted building or in a location where children may be present.

IMPORTANT: Disabling the switch only restricts its function. It is not a substitute for disconnecting machine from power when adjusting or servicing.

Test Run

Once the assembly is complete, test run your machine to make sure it runs properly and is ready for regular operation.

Note: You do not need to install a drum to perform the test run.

The test run consists of verifying the following:

1) The motor powers up and runs correctly, and

2) The safety disabling mechanism on the switch

works correctly.

6. Remove the switch disabling key, as shown in Figure 11.

Figure 11. Disabling switch by removing key.

If, during the test run, you cannot easily locate the source of an unusual noise or vibration, stop using the machine immediately, then review Troubleshooting on Page 20.

If you still cannot remedy a problem, contact our Tech Support at (570) 546-9663 for assistance.

To test run the machine:

1. Make sure you have read the safety instruc-

tions at the beginning of the manual and that the machine is assembled properly.

2. Make sure all tools and objects used during setup are cleared away from the machine.

3. Connect the machine to the power source.

4. Verify that the machine is operating correctly

by turning it ON.

—When operating correctly, the machine

runs smoothly with little or no vibration or rubbing noises.

7. Try to start the machine with the paddle switch.

—If the machine does not start, the switch

disabling feature is working as designed.

—If the machine does start, immediately

disconnect power. The switch disabling feature is not working correctly. This safety feature must work properly before proceeding with regular operations. Call Tech Support for help.

Congratulations! The test run is complete. The sander is ready for operation.

— Investigate and correct strange or unusual

noises or vibrations before operating the machine further. Always disconnect the machine from power when investigating or correcting potential problems.

5. Turn the machine OFF.

Model G0739 (Mfd. Since 6/15)

-15-

SECTION 4: OPERATIONS

Children or untrained people can be

. This

To help prevent unsupervised operation,

switch before leaving

IMPORTANT: Disabling the switch only restricts its function. It is not a substitute for disconnecting machine from power when adjusting or servicing.

Disabling Switch

To reduce the risk of serious injury when using this machine, read and understand this entire manual before operating.

The switch can be disabled by removing the key, as shown in the following figure. Disabling the switch in this manner can prevent unauthorized operation of the machine, which is important if it is not kept inside an access-restricted building or in a location where children may be present.

Damage to your eyes and lungs could result from using this machine without proper protective gear. Always wear safety glasses and a respirator when operating this machine.

NOTICE

If you have never used this type of machine or equipment before, WE STRONGLY RECOMMEND that you read books, review industry trade magazines, or get formal training before beginning any projects. Regardless of the content in this section, Grizzly Industrial will not be held liable for accidents caused by lack of training.

IMPORTANT: Disabling the switch only restricts its function. It is not a substitute for disconnecting the machine from power when adjusting or servicing.

Figure 12. Disabling switch by removing key.

seriously injured by this machine risk increases with unsupervised operation.

always disable machine unattended. Make sure to place key in a well-hidden or secure location!

-16 -

Model G0739 (Mfd. Since 6/15)

Sanding Drum/

Sleeve Installation

To ensure the workpiece is supported during sanding operations, use the table insert that matches the corresponding drum and sleeve (see table below). It is important to keep the gap between the table insert and drum as small as possible to reduce the risk of a pinch hazard.

Sanding

Sleeves

⁄2" N/A

⁄4"

1" 1" 1"

⁄2" 11⁄2" 11⁄2" 13⁄4"

2" 2" 2" 1

3" 3" 3" 1

Sanding

Drums

⁄4"

Table

Inserts

⁄2"

⁄4"

Spindle

Washers

⁄8"

⁄4"

4. Clean the table opening for the table insert and any other spindle areas as necessary. There should be no sawdust on the ledge of the table opening where the table insert is placed or the table insert will not sit flush with the table.

5. Use the table on this page to select the required size of components for the sanding drum/sleeve size you have chosen.

6. Insert the base washer, then install the desired sanding drum on the spindle shaft, followed by the corresponding sanding sleeve on the drum, as shown in Figure 13.

7. Secure the sanding drum with the appropriate spindle washer and the spindle hex nut. Tighten until the rubber sanding drum places slight pressure on the sanding sleeve.

To install or replace a sanding drum/sleeve:

1. DISCONNECT SANDER FROM POWER!.

2. While holding the sanding drum and sleeve,

use the arbor wrench to loosen and remove the spindle hex nut.

3. Remove the spindle washer, sanding sleeve, sanding drum, table insert and base washer (see Figure 13).

Spindle

Sanding

Hex Nut

Drum

Spindle

Table

Washer

Insert

Sanding

Spindle

Sleeve

Sanding

To sand a workpiece:

1. Turn the spindle sander ON and allow it to

reach full speed.

2. Using both hands to maintain control of the workpiece, guide the workpiece against the rotation of the spindle, as shown in Figure

14. DO NOT force the workpiece against the sanding sleeve. Allow the machine to do the work.

Sanding Direction

Spindle

Rotation

Base

Washer

Figure 13. Removal/installation order of sanding

drum components and table inserts.

Model G0739 (Mfd. Since 6/15)

Figure 14. Sanding workpiece.

-17-

ACCESSORIES

order online at www.grizzly.com or call 1-800-523-4777

Installing unapproved accessories may

SECTION 5: ACCESSORIES

cause machine to malfunction, resulting in serious personal injury or machine damage. To reduce this risk, only install accessories recommended for this machine by Grizzly.

NOTICE

Refer to our website or latest catalog for additional recommended accessories.

PRO-STIK W1306—Large (1 W1307—Small (2" x 2" x 12") W1304—1 W1305—1

These crepe-rubber Belt Cleaners quickly remove gum and grit from belts, sleeves and discs without damage. Extend the life of your belts, sleeves or discs with this innovative natural cleaner.

Belt Cleaners

⁄8" x 41⁄4"

⁄8" x 81⁄2"

⁄2" x 11⁄2" x 81⁄2")

Replacement Sanding Sleeve 3 Packs H5434— H5438—3⁄4" Dia. x 41⁄2", Hard A120 H5442—1" Dia. x 41⁄2", Hard A100 H5447—1 H5451—2" Dia. x 41⁄2", Hard A80 H5455—3" Dia. x 41⁄2", Hard A60

These aluminum oxide sanding sleeves come in a range of diameters and grits to meet all of your sanding needs.

⁄2" Dia. x 41⁄2", Hard A150

⁄2" Dia. x 41⁄2", Hard A100

Figure 15. PRO-STIK® Belt Cleaners.

Figure 16. Replacement sanding sleeves.

D3640 Tool Table Plus - Complete

The Tool Table Plus was designed in response to customer requests for a slightly wider and taller table to accommodate small planers, wood lathes, sanders and a variety of other bench-top machines.

Figure 17. Tool Table Plus - Complete.

-18-

Model G0739 (Mfd. Since 6/15)

SECTION 6: MAINTENANCE

Always disconnect power to the machine before performing maintenance. Failure to do this may result in serious personal injur y.

Schedule

For optimum performance from your machine, follow this maintenance schedule and refer to any specific instructions given in this section.

Cleaning

To clean your machine, vacuum excess wood chips and sawdust, and wipe off any remaining dust with a dry cloth. Sawdust and other particles can also work their way under the table insert, so also clean this area. Sanding sleeves can be cleaned with the PRO-STIK

18.

Approximately every 30 days (or once a month) of usage remove the bottom plate (Part #90), clean/ vacuum dust from inside the sander body and off of the motor, and re-install the bottom plate.

To clean the table:

cleaners on Page

Before Each Use

• Inspect the sanding drums and sleeves for wear or damage.

• Check for worn or damaged wires.

• Check for any other unsafe condition that could hamper operation of this machine or cause potential injury.

After Each Use

• Turn the sander OFF.

• Clean up any sawdust or particle residue from the machine.

• Protect table.

Monthly Maintenance

• Clean/vacuum dust buildup from inside the sander body and off of the motor.

To avoid damage to your eyes and lungs, always wear safety glasses and a respirator when cleaning sander.

1. DISCONNECT SANDER FROM POWER!

2. Remove sanding drum and table insert as described in Steps 2–3 of the Sanding Drum/Sleeve Installation instructions on Page 17.

3. Wipe or vacuum out any dust or particles that

have accumulated beneath the table insert on the table opening, shown in Figure 18.

Table Insert

Sanding Drum

and Sleeve

Figure 18. Table insert area.

Table Opening

Base Washer

Spindle Washer

Spindle

Hex Nut

Model G0739 (Mfd. Since 6/15)

4. Re-install table insert and sanding drum.

5. To protect the table from rust, coat the table

surface with a quality metal protectant.

-19 -

SECTION 7: SERVICE

Review the troubleshooting and procedures in this section if a problem develops with your machine. If you need replacement parts or additional help with a procedure, call our Technical Support.

the serial number and manufacture date of your machine before calling.

Troubleshooting

Symptom Possible Cause Possible Solution

Motor will not start. 1. Switch disabling key removed.

2. Loose connections at motor or switch.

3. Motor brushes worn.

Motor will not start; fuses or circuit breakers blow.

Motor stalls (resulting in blown fuses or tripped circuit).

Machine slows when operating.

Deep sanding grooves or scars in workpiece.

Grains rub off the sanding sleeve.

Sanding surfaces clog quickly or burn.

Burn marks on workpiece.

1. Short circuit in line cord or plug.

2. Loose connections at motor switch.

3. Switch, bridge rectifier or motor at fault.

1. Motor overloaded. 1. Reduce feeding pressure.

1. Workpiece pressure is too great. 1. Secure machine to workbench.

1. Sanding sleeve too coarse for the desired finish.

2. Workpiece sanded across the grain.

3. Too much feeding pressure against workpiece.

1. Sanding sleeve has been stored in an incorrect environment.

2. Sanding sleeve has been folded or smashed.

1. Too much pressure against sleeve.

2. Sanding softwood or wood with a high sap content.

1. Using too fine of sanding grit.

2. Using too much pressure.

3. Work held still for too long.

1. Insert key to enable switch.

2. Inspect all motor connections for loose or open connections.

3. Replace motor brushes as a set.

1. Inspect cord and plug for damaged insulation or shorted wires.

2. Inspect all motor connections for loose or shorted terminals or worn insulation.

3. Replace the component at fault.

1. Use a finer grit sanding sleeve.

2. Sand with the grain.

3. Reduce pressure on workpiece while sanding.

1. Store sanding sleeve away from extremely dry or hot temperatures.

2. Store sanding sleeves separately and not folded or flat.

1. Reduce pressure on workpiece while sanding.

2. Either use different wood or plan on cleaning/ replacing sleeves frequently.

1. Use a coarser grit sanding sleeve.

2. Reduce pressure on workpiece while sanding.

3. Do not keep workpiece in one place for too long.

Note: Please gather

-20-

Model G0739 (Mfd. Since 6/15)

Changing Motor

Tools Required: Qty

Screwdriver Phillips #2 ................................1

Brushes

This sander has a permanent magnet motor that uses carbon brushes for operation. These brushes normally wear out over time and eventually need to be replaced.

Symptoms that the brushes have worn beyond their usable life may include a loss of power, inconsistent operation of the motor (motor cuts in and out inexplicably), or an inability of the motor to start.

If you are having trouble with the performance of the motor, first refer to Troubleshooting on Page 22 to determine if the motor brushes must be replaced.

A pair of new brushes can be purchased from Grizzly by requesting part #P0739033A. The replacement procedure can usually be done in about 15 minutes. When replacing the brushes, we recommend replacing them one at a time so you can keep track of which wire connects to each brush.

To change motor brushes:

1. DISCONNECT SANDER FROM POWER!

2. Turn machine on its side, and remove the

screws securing the base plate, then remove the base plate to allow access to the motor.

3. Loosen the screws that secure the clamp plate over the brush assemblies (see Figure

20) but do not completely remove the plate.

4. Disconnect the wires attached to the motor

brushes. Gently pull the brush assembly straight toward you and then upward to remove it.

Motor Brushes

Please note: The brushes have a plug-type prongs (see Figure 19) that insert into the motor (similar to regular power plug). Take care when removing them to pull them out first instead of just up.

Plug Prong

Figure 19. Motor brush assembly.

Clamp Plates

Figure 20. Motor brush location on motor.

5. Replace the motor brush assembly.

6. Reconnect the wire to the motor brush.

7. Tighten the clamp plate back in place, then

repeat these steps to change the second motor brush assembly.

8. Replace and tighten the base plate.

Model G0739 (Mfd. Since 6/15)

-21-

Belt Replacement

The following procedure details removal and replacement of the timing belts. Refer to the parts breakdown and list to aid in proper identification of parts referenced in the procedure.

Tools Required: Qty

Screwdriver Phillips #2 ...................................... 1

Snap Ring Pliers ................................................ 1

To replace the timing belt:

1. DISCONNECT SANDER FROM POWER!

2. Place sander upside down on blocks, ensur-

ing proper clearance of spindle (#55).

3. Remove six M4 x 14 tap screws (#91) from bottom plate (#90) shown in Figure 21.

4. Remove two brown wires (#72) connected to rectifier (#69) shown in Figure 22.

Brown

Wires

Figure 22. Wires removed from rectifier.

5. Remove six M6-1 x 16 Phillips head screws

(#89) that attach the housing base (#76) to the cast iron table (#7).

6. Remove housing base (#76) from cast iron table (#7), as shown in Figure 23.

Rectifier

Bottom

Plate

Figure 21. Sander turned upside down with

bottom plate removed.

Gear

Support

Cast Iron Table

Figure 23. Housing base removed from cast iron

table.

Housing Base

-22-

Model G0739 (Mfd. Since 6/15)

7. Remove eight M6-1 x 16 Phillips head screws (#23) that secure gear support (#66) to cast iron table (#7), then remove gear support (#66).

8. Remove four M4 x 20 tap screws (#41) that secure bearing cover (#42), then remove cover (see Figure 24).

11. Remove

⁄8" timing belt (#13) and drive gear (#54) assembly (see Figure 26) from spindle (#55), and put Woodruff key (#56) in safe place for re-assembly.

⁄8" Timing

Belt

Bearing

Spring

Cover

Sleeve

Figure 24. Bearing cover removed.

9. Remove bearing sleeve (#48) and

compression spring (#49).

10. Remove 17mm external retaining ring (#50) and spindle washer (#51) from spindle (#55), as shown in Figure 25.

Spindle

Washer

Woodruff

Key

Drive Gear

Figure 26. Timing belt and drive gear removed

from spindle.

12. Remove spindle (#55) and differential gear (#57).

Note: Ensure the

⁄4" timing belt (#14) is clear of tension roller assembly (#17) during removal.

13. Make sure bearing sleeve (#58) shown in

Figure 27 behind differential gear (#57) stays

in place.

14. Remove

⁄4" timing belt (see Figure 27).

External

Retaining

Ring

Figure 25. Removing external retaining ring and

washer from spindle.

Model G0739 (Mfd. Since 6/15)

Bearing

Sleeve

Differential

Gear

⁄4" Timing

Belt

Figure 27. Location of bearing sleeve, with

differential gear and

⁄4" timing belt removed.

-23-

15. Install new

⁄4" timing belt (#14) onto differen-

tial gear (#57).

16. Install

⁄4" timing belt onto drive pulley (#15) with timing belt wrapped around proper side of the tension roller assembly (#17), as shown in Figure 28.

19. Install new

⁄8" timing belt (#13) onto drive

gear (#54).

20. Install drive gear (#54) onto spindle (#55).

21. Slide

⁄8" timing belt (#13) onto drive pulley

(#15).

⁄4" Timing Belt

Drive

Pulley

Tension

Roller

Assembly

Figure 28. Timing belt installed onto drive pulley

and tension roller assembly.

17. Install spindle (#55) with drive gear (#54) and bearing sleeve.

18. Install Woodruff key (#56) into spindle (#55), as shown in Figure 29.

Note: A piece of clear tape can be used

to ensure Woodruff key (#56) stays in place during re-assembly.

Note: Verify differential gear (#57) and drive gear (#54) are properly mated together, and

that Woodruff key (#56) remains in place.

22. Install spindle washer (#51) and retaining ring (#50), as shown in Figure 30.

Spindle Washer

Retaining

Ring

Figure 30. Spindle washer and retaining ring

installed.

23. Install compression spring (#49), ensuring hooked end is locked into driver gear (#54) shoulder, as shown in Figure 31.

Woodruff

Key

Spindle

Figure 29. Installing Woodruff key into spindle.

-24-

Compression

Spring

Hooked End

Figure 31. Hooked end of compression spring

locked into driver gear shoulder.

Model G0739 (Mfd. Since 6/15)

24. Install bearing sleeve (#48) into compression spring (#49).

25. Install bearing cover (#42).

27. Re-install housing base (#76) onto cast

iron table (#7) shown in Figure 33. Ensure that brown wiring (#72) is connected to the rectifier (#69).

26. Install gear support (#66), as shown in Figure

32.

Gear Support

Figure 32. Installing gear support.

28. Re-install bottom plate (#90) shown in Figure

33.

Bottom

Plate

Housing

Base

Cast Iron

Table

Figure 33. Housing base and bottom plate

re-installed.

Model G0739 (Mfd. Since 6/15)

-25-

These pages are current at the time of printing. However, in the spirit of improvement, we may make changes to the electrical systems of future machines. Compare the manufacture date of your machine to the one

number and manufacture date of your

machine before calling. This information can be found on the main machine label.

machine

SECTION 8: WIRING

stated in this manual, and study this section carefully.

If there are differences between your machine and what is shown in this section, call Technical Support at (570) 546-9663 for assistance BEFORE making any changes to the wiring on your machine. An updated wiring diagram may be available. Note: Please gather the serial

Wiring Safety Instructions

SHOCK HAZARD. Working on wiring that is connected to a power source is extremely dangerous. Touching electrified parts will result in personal injury including but not limited to severe burns, electrocution, or death. Disconnect the power from the machine before servicing electrical components!

MODIFICATIONS. Modifying the wiring beyond what is shown in the diagram may lead to unpredictable results, including serious injury or fire. This includes the installation of unapproved aftermarket parts.

WIRE CONNECTIONS. All connections must be tight to prevent wires from loosening during machine operation. Double-check all wires disconnected or connected during any wiring task to ensure tight connections.

CIRCUIT REQUIREMENTS. You MUST follow the requirements at the beginning of this manual when connecting your machine to a power source.

WIRE/COMPONENT DAMAGE. Damaged wires or components increase the risk of serious personal injury, fire, or machine damage. If you notice that any wires or components are damaged while performing a wiring task, replace those wires or components.

MOTOR WIRING. The motor wiring shown in these diagrams is current at the time of printing but may not match your machine. If you find this to be the case, use the wiring diagram inside the motor junction box.

CAPACITORS/INVERTERS. Some capacitors and power inverters store an electrical charge for up to 10 minutes after being disconnected from the power source. To reduce the risk of being shocked, wait at least this long before working on capacitors.

EXPERIENCING DIFFICULTIES. If you are experiencing difficulties understanding the information included in this section, contact our Technical Support at (570) 546-9663.

The photos and diagrams included in this section are best viewed in color. You can view these pages in color at www.grizzly.com.

-26-

Model G0739 (Mfd. Since 6/15)

Motor 120V

G0739 Wiring Diagram

120 VAC

Wiring Diagram

PADDLE SWITCH

(Viewed from Behind)

1-15 Plug

Single-Phase

Silicon Bridge

Rectifier

KBPC1504

Model G0739 (Mfd. Since 6/15)

READ ELECTRICAL SAFETY

ON PAGE 24!

-27-

SECTION 9: PARTS

We do our best to stock replacement parts when possible, but we cannot guarantee that all parts shown are available for purchase. Call (800) 523-4777 or visit www.grizzly.com/parts to check for availability.

Main Breakdown

2 (2-1, 2-2, 2-3)

3 (2-1, 3-2, 3-3, 3-4, 3-5)

4 (4-1, 4-2, 4-3, 4-4, 4-5)

5 (5-1, 5-2, 5-3, 5-4, 5-5, 5-6)

32-1

33A

28AV2

-28-

Model G0739 (Mfd. Since 6/15)

Main Parts List

REF PART # DESCRIPTION REF PART # DESCRIPTION

1 P0739001 SPINDLE HEX NUT M10-1.5 35 P0739035 BRUSH SPRING 2 P0739002 SPINDLE WASHER SET OF 3 36 P0739036 CORD CLAMP 2-1 P0739002-1 SPINDLE WASHER 5/8" OD 37 P0739037 INT TOOTH WASHER 4MM 2-2 P0739002-2 SPINDLE WASHER 7/8" OD 38 P0739038 TAP SCREW M4 X 14 2-3 P0739002-3 SPINDLE WASHER 1-3/4" OD 39 P0739039 FLAT WASHER 4MM 3 P0739003 SANDING SLEEVE SET OF 6 40 P0739040 TAP SCREW M4 X110 3-1 P0739003-1 SANDING SLEEVE 1/2" 41 P0739041 TAP SCREW M4 X 20 3-2 P0739003-2 SANDING SLEEVE 3/4" 42 P0739042 BEARING COVER 3-3 P0739003-3 SANDING SLEEVE 1" 43 P0739043 FELT WASHER 3-4 P0739003-4 SANDING SLEEVE 1-1/2" 44 P0739044 RUBBER WASHER 3-5 P0739003-5 SANDING SLEEVE 2" 45 P0739045 BALL BEARING 6203ZZ 3-6 P0739003-6 SANDING SLEEVE 3" 46 P0739046 UPPER BEARING SUPPORT 4 P0739004 SANDING DRUM SET OF 5 47 P0739047 TAP SCREW M4 X 16 4-1 P0739004-1 SANDING DRUM 3/4" 48 P0739048 BEARING SLEEVE 4-2 P0739004-2 SANDING DRUM 1" 49 P0739049 COMPRESSION SPRING 4-3 P0739004-3 SANDING DRUM 1-1/2" 50 P0739050 EXT RETAINING RING 17MM 4-4 P0739004-4 SANDING DRUM 2" 51 P0739051 SPINDLE WASHER 4-5 P0739004-5 SANDING DRUM 3" 52 P0739052 TAP SCREW M4 X 14 5 P0739005 TABLE INSERT SET OF 6 53 P0739053 DRIVE GEAR PLATE 5-1 P0739005-1 TABLE INSERT 1/2" ID 54 P0739054 DRIVE GEAR 5-2 P0739005-2 TABLE INSERT 3/4" ID 55 P0739055 SPINDLE 5-3 P0739005-3 TABLE INSERT 1" ID 56 P0739056 WOODRUFF KEY 5-4 P0739005-4 TABLE INSERT 1-1/2" ID 57 P0739057 DIFFERENTIAL GEAR 5-5 P0739005-5 TABLE INSERT 2" ID 58 P0739058 BEARING SLEEVE 5-6 P0739005-6 TABLE INSERT 3" ID 59 P0739059 DIFFERENTIAL GEAR PLATE 6 P0739006 BASE WASHER 2-3/4" OD 60 P0739060 TAP SCREW M4 X 14 7 P0739007 CAST IRON TABLE 61 P0739061 TAP SCREW M4 X 14 8 P0739008 GASKET 62 P0739062 LOWER BEARING SUPPORT 9 P0739009 DUST COVER 63 P0739063 BALL BEARING 6203ZZ 10 P0739010 FLAT WASHER 5MM 64 P0739064 RUBBER WASHER 11 P0739011 LOCK WASHER 5MM 65 P0739065 FELT WASHER 12 P0739012 PHLP HD SCR M5-.8 X 12 66 P0739066 GEAR SUPPORT 13 P0739013 TIMING BELT 3/8" X 160XL 67 P0739067 WIRE ASSEMBLY 18G 1W 9" 14 P0739014 TIMING BELT 1/4" X 160XL 68 P0739068 WIRE ASSEMBLY 18G 1W 9" 15 P0739015 DRIVE PULLEY 69 P0739069 RECTIFIER 16 P0739016 TENSON ROLLER WASHER 70 P0739070 TAP SCREW M4 X 20 17 P0739017 TENSION ROLLER ASSEMBLY 71 P0739071 WIRE ASSEMBLY 18G 1W 6" 18 P0739018 TAP SCREW M4 X 14 72 P0739072 WIRE ASSEMBLY 18G 1W 6" 19 P0739019 ORIENTATION PLATE ASSEMBLY 73 P0739073 POWER CORD 18G 2W 6" 1-15 20 P0739020 TAP SCREW M4 X 20 74 P0739074 STRAIN RELIEF 6N-4 21 P0739021 FLAT WASHER 6MM 75 P0739075 REAR SWITCH PLATE 22 P0739022 LOCK WASHER 6MM 76 P0739076 HOUSING BASE 23 P0739023 PHLP HD SCR M6-1 X 16 77 P0739077 FRONT SWITCH PLATE 24 P0739024 CORD CLAMP 78 P0739078 SAFETY PADDLE SWITCH 25 P0739025 TAP SCREW M4 X 16 79 P0739079 SWITCH BRACKET 26 P0739026 BALL BEARING 6001ZZ 80 P0739080 SWITCH BRACKET COVER 27 P0739027 EXT RETAINING RING 13MM 81 P0739081 PHLP HD SCR M4-.7 X 16 28AV2 P0739028AV2 MOTOR ASSEMBLY V2.06.15 82 P0739082 POWER CORD HOLDER 28 P0739028 ARMATURE ASSEMBLY 83 P0739083 TAP SCREW M4 X 16 29 P0739029 BALL BEARING 608ZZ 84 P0739084 CABLE HOLDER 18G 30 P0739030 CONNECTION PLATE 85 P0739085 TAP SCREW M4 X 10 31 P0739031 FIELD ASSEMBLY 86 P0739086 RUBBER FOOT 32 P0739032 REAR COVER 87 P0739087 FLAT WASHER 6MM 32-1 P0739032-1 VENTED MOTOR COVER 88 P0739088 LOCK WASHER 6MM 33A P0739033A MOTOR BRUSH ASSEMBLY 1 PAIR 89 P0739089 PHLP HD SCR M6-1 X 16 33 P0739033 BRUSH HOLDER 90 P0739090 BOTTOM PLATE

34 P0739034 CARBON BRUSH 91 P0739091 TAP SCREW M4 X 14

Model G0739 (Mfd. Since 6/15)

-29-

Labels Breakdown

CUT ALONG DOTTED LINE

Name _____________________________________________________________________________

Street _____________________________________________________________________________

City _______________________ State _________________________ Zip _____________________

Phone # ____________________ Email _________________________________________________

Model # ____________________ Order # _______________________ Serial # __________________

WARRANTY CARD

The following information is given on a voluntary basis. It will be used for marketing purposes to help us develop better products and services. Of course, all information is strictly confidential.

1. How did you learn about us? ____ Advertisement ____ Friend ____ Catalog ____ Card Deck ____Website ____ Other:

2. Which of the following magazines do you subscribe to?

3. What is your annual household income?

____ $20,000-$29,000 ____ $30,000-$39,000 ____ $40,000-$49,000 ____ $50,000-$59,000 ____ $60,000-$69,000 ____ $70,000+

4. What is your age group? ____ 20-29 ____ 30-39 ____ 40-49 ____ 50-59 ____ 60-69 ____ 70+

5. How long have you been a woodworker/metalworker? ____ 0-2 Years ____ 2-8 Years ____ 8-20 Years ____20+ Years

6. How many of your machines or tools are Grizzly? ____ 0-2 ____ 3-5 ____ 6-9 ____ 10+

7. Do you think your machine represents a good value? _____Yes _____No

8. Would you recommend Grizzly Industrial to a friend? _____Yes _____No

9. Would you allow us to use your name as a reference for Grizzly customers in your area? Note: We never use names more than 3 times. _____Yes _____No

10. Comments: _____________________________________________________________________

_________________________________________________________________________________

____ Cabinetmaker & FDM ____ Family Handyman ____ Hand Loader ____ Handy ____ Home Shop Machinist ____ Journal of Light Cont. ____ Live Steam ____ Model Airplane News ____ Old House Journal ____ Popular Mechanics

____ Popular Science ____ Popular Woodworking ____ Precision Shooter ____ Projects in Metal ____ RC Modeler ____ Rie ____ Shop Notes ____ Shotgun News ____ Today’s Homeowner ____ Wood

____ Wooden Boat ____ Woodshop News ____ Woodsmith ____ Woodwork ____ Woodworker West ____ Woodworker’s Journal ____ Other:

REF PART # DESCRIPTION REF PART # DESCRIPTION

92 P0739092 WARNING LABEL 94 P0739094 MACHINE HAZARDS LABEL 93 P0739093 ID LABEL 99 P0739099 ELECTRICITY LABEL

Safety labels help reduce the risk of serious injury caused by machine hazards. If any label comes off or becomes unreadable, the owner of this machine MUST replace it in the original location before resuming operations. For replacements, contact (800) 523-4777 or www.grizzly.com.

-30-

Model G0739 (Mfd. Since 6/15)

CUT ALONG DOTTED LINE

WARRANTY CARD

Name _____________________________________________________________________________

Street _____________________________________________________________________________

City _______________________ State _________________________ Zip _____________________

Phone # ____________________ Email _________________________________________________

Model # ____________________ Order # _______________________ Serial # __________________

The following information is given on a voluntary basis. It will be used for marketing purposes to help us develop better products and services. Of course, all information is strictly confidential.

1. How did you learn about us? ____ Advertisement ____ Friend ____ Catalog ____ Card Deck ____Website ____ Other:

2. Which of the following magazines do you subscribe to?

3. What is your annual household income? ____ $20,000-$29,000 ____ $30,000-$39,000 ____ $40,000-$49,000 ____ $50,000-$59,000 ____ $60,000-$69,000 ____ $70,000+