Grizzly G0733 User Manual

MODEL G0733
18" X 47" WOOD LATHE
OWNER'S MANUAL
(For models manufactured since 10/11)
COPYRIGHT © NOVEMBER, 2011 BY GRIZZLY INDUSTRIAL, INC., REVISED APRIL, 2013 (ST)
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#KN14454 PRINTED IN CHINA
Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.
The owner of this machine/tool is solely responsible for its safe use. This responsibility includes but is not limited to proper installation in a safe environment, personnel training and usage authorization, proper inspection and maintenance, manual availability and compre­hension, application of safety devices, cutting/sanding/grinding tool integrity, and the usage of personal protective equipment.
The manufacturer will not be held liable for injury or property damage from negligence, improper training, machine modifications or misuse.
Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
Lead from lead-based paints.
Crystalline silica from bricks, cement and other masonry products.
Arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: Work in a well ventilated area, and work with approved safety equip­ment, such as those dust masks that are specially designed to filter out microscopic particles.
Table of Contents
INTRODUCTION ............................................... 2
Manual Accuracy ........................................... 2
Contact Info.................................................... 2
Machine Description ...................................... 2
Identification ................................................... 3
Glossary Of Terms ......................................... 4
Machine Data Sheet ...................................... 5
SECTION 1: SAFETY ....................................... 7
Safety Instructions for Machinery .................. 7
Additional Safety for Wood Lathes ................ 9
SECTION 2: POWER SUPPLY ...................... 10
Availability .................................................. 10
Full-Load Current Rating ........................... 10
Circuit Information ..................................... 10
Circuit Requirements for 220V .................. 10
Grounding Requirements .......................... 11
Extension Cords ........................................ 11
SECTION 3: SETUP ....................................... 12
Needed for Setup ......................................... 12
Unpacking .................................................... 12
Inventory ...................................................... 13
Site Considerations ...................................... 14
Cleanup ........................................................ 15
Mounting ...................................................... 15
Bolting to Concrete Floors ......................... 15
Assembly ..................................................... 16
Power Connection........................................ 17
Connecting Power ..................................... 17
Disconnecting Power ................................. 17
Test Run ...................................................... 18
SECTION 4: OPERATIONS ........................... 19
Operation Overview ..................................... 19
Basic Controls .............................................. 20
Stock Inspection & Requirements................ 21
Adjusting Headstock .................................... 21
Adjusting Tailstock ....................................... 22
Adjusting Tool Rest ...................................... 22
Installing/Removing Headstock Center ........ 23
Installing the Headstock Center ................ 23
Removing the Headstock Center .............. 23
Installing/Removing Tailstock Center .......... 24
Installing the Tailstock Center ................... 24
Removing the Headstock Center .............. 24
Installing Faceplate ...................................... 25
Changing Speed Ranges ............................. 25
Indexing ....................................................... 27
Spindle Turning ............................................ 27
Spindle Turning Tips: ................................ 29
Faceplate Turning ........................................ 29
Mounting the Workpiece onto the
Faceplate ................................................... 29
Mounting Workpiece to Backing Block ..... 30
Outboard Turning ......................................... 30
Sanding/Finishing ........................................ 31
Selecting Turning Tools ............................... 32
SECTION 5: ACCESSORIES ......................... 33
Recommended Metal Protectants ............. 35
SECTION 6: MAINTENANCE ......................... 36
Schedule ...................................................... 36
Cleaning ....................................................... 36
Lathe Bed..................................................... 36
Lubrication ................................................... 36
SECTION 7: SERVICE ................................... 37
Troubleshooting ........................................... 37
Motor & Electrical ...................................... 37
Wood Lathe Operation .............................. 38
Changing Belt .............................................. 39
SECTION 8: WIRING ...................................... 40
Wiring Safety Instructions ............................ 40
Wiring Diagram ............................................ 41
Wiring Components ..................................... 42
SECTION 9: PARTS ....................................... 43
Stand & Bed Parts Breakdown .................... 43
Headstock Parts Breakdown ....................... 44
Label Placement .......................................... 46
WARRANTY AND RETURNS ........................ 49
INTRODUCTION
We are proud to offer this manual with your new machine! We've made every effort to be exact with the instructions, specifications, drawings, and photographs of the machine we used when writing this manual. However, sometimes we still make
Also, owing to our policy of continuous improve­ment, your machine may not exactly match the
manual. If you find this to be the case, and the dif-
ference between the manual and machine leaves you in doubt, manual update or call technical support for help.
Before calling, find the manufacture date of your machine by looking at the date stamped into the machine ID label (see below). This will help us determine if the manual version you received matches the manufacture date of your machine.
For your convenience, we
-
uals and
on our website
at
model of as soon as they are complete.
We stand behind our machines. If you have any questions or need help, use the information below to contact us. Before contacting, please get the serial number and manufacture date of your machine. This will help us help you faster.
We want your feedback on this manual. What did you like about it? Where could it be improved? Please take a few minutes to give us feedback.
Email: manuals@grizzly.com
Manual Accuracy
an occasional mistake.
www.grizzly.com. Any updates to your
machine will be reflected in these documents
check our website for the latest
Manufacture Date
of Your Machine
post all available man
manual updates for free
Contact Info
Grizzly Technical Support
1203 Lycoming Mall Circle
Muncy, PA 17756
Phone: (570) 546-9663
Email: techsupport@grizzly.com
Grizzly Documentation Manager
P.O. Box 2069
Bellingham, WA 98227-2069
Machine Description
The G0733 18" X 47" Wood Lathe is designed to turn wood stock so the operator can remove material with a chisel.
The variable speed control allows for infinite spindle speed adjustment from 0–3200 RPM and the digital readout provides a precise reading of the current spindle speed.
The headstock can be positioned anywhere along the bed for increased flexibility in workpiece setup.
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Model G0733 (Mfg. Since 10/11)
Identification
Belt Tension
Lever
Motor
Belt Tension
Lock Lever
Control Panel
Headstock
Storage Basket
Faceplate
Tool Rest
Tool Rest
Lock Handle
Tool Rest
Base
Quill Lock
Lever
Quill
Tool Rest
Base
Lock Lever
Tailstock
Casting
Handwheel
Tailstock
Lock Lever
(reverse side)
Bed
Stand Leg
Stand Leg
Belt Access
Cover
ON/OFF Switch
w/Emergency
STOP Button
Figure 1. Model G0733 parts and component identification.
Spindle RPM
Readout
Spindle
Indexing Holes
Spindle
Direction Switch
Speed
Control Knob
To reduce the risk of serious injury when using this machine, read and understand this entire manual before beginning any operations.
Model G0733 (Mfg. Since 10/11)
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Glossary Of Terms
The following is a list of common definitions, terms and phrases used throughout this manual as they relate to this wood lathe and turning in general. Become familiar with these terms for assembling, adjusting or operating this machine. Your safety is VERY important to us at Grizzly!
Bed: The long, rail-like metal base to which
the tailstock, tool base, and headstock are attached.
Chuck: A mechanical device that attaches to the
spindle and holds the workpiece.
Faceplate: The metal disc that threads onto the
headstock spindle.
Faceplate Turning: Turning situation in which
the grain of the turning stock is at right angles to the lathe bed axis.
Backing Block: A sacrificial piece of wood glued
to the base of the workpiece and screwed to the faceplate. Often used to prevent mount­ing marks from appearing on the completed workpiece.
Headstock: The cast metal box to which the
motor is attached and contains the spindle, bearings, belts, and electrical components for operating the lathe.
Outboard Turning: Turning of workpiece with
the headstock situated at the far end of the lathe so the work done is not over the bed of the lathe.
Roughing Out: Taking stock from square billet to
round blank.
Spindle: This term has two meanings. First, it
refers to the threaded shaft in the headstock to which the faceplate is attached. Second, it refers to any work that is spindle-turned.
Spindle-Turning: Work performed where the
grain and length of the workpiece are parallel to the axis of the bed.
Swing: The capacity of the lathe, measured
by doubling the distance from the bed to the spindle center.
Tailstock: The metal component at the opposite
end of the bed from the headstock containing a quill and live or dead centers. It maintains pres­sure on the spindle-turned workpiece.
Index head: The mechanism that allows the
headstock spindle to be locked at specific intervals for layout or other auxiliary tasks.
Offset Turning: A turning situation where the cen-
ter of the workpiece is offset at various stages of the work to produce different shapes.
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Tool Base: The movable metal fixture attached
to the bed upon which the tool rest is fixed.
Tool Rest: The adjustable metal arm upon which
the tool rest during a turning operation.
Way: One of the metal rails that make up the bed
of the lathe.
Model G0733 (Mfg. Since 10/11)
Machine Data Sheet
Machine Data Sheet
MACHINE DATA
SHEET
Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901
MODEL G0733 HEAVY DUTY WOOD LATHE 18" X 47"
Product Dimensions:
Weight.............................................................................................................................................................. 419 lbs.
Width (side-to-side) x Depth (front-to-back) x Height.................................................... 80-3/4 x 19-1/16 x 48-1/16 in.
Footprint (Length x Width)..................................................................................................................... 65-1/2 x 20 in.
Shipping Dimensions:
Type.......................................................................................................................................................... Wood Crate
Content........................................................................................................................................................... Machine
Weight.............................................................................................................................................................. 550 lbs.
Length x Width x Height....................................................................................................................... 22 x 69 x 22 in.
Must Ship Upright................................................................................................................................................... N/A
Electrical:
Power Requirement........................................................................................................... 220V, Single-Phase, 60 Hz
Prewired Voltage.................................................................................................................................................. 220V
Full-Load Current Rating....................................................................................................................................... 5.3A
Minimum Circuit Size.............................................................................................................................................. 15A
Connection Type....................................................................................................................................... Cord & Plug
Power Cord Included.............................................................................................................................................. Yes
Power Cord Length.......................................................................................................................................... 9-1/2 ft.
Power Cord Gauge......................................................................................................................................... 14 AWG
Plug Included.......................................................................................................................................................... Yes
Included Plug Type................................................................................................................................................ 6-15
Switch Type........................................................................................... ON/OFF Push Button Switch w/Safety Cover
Inverter Type............................................................................................................................................ Delta VFD-M
Inverter Size......................................................................................................................................................... 2 HP
Motors:
Main
Type........................................................................................................................................... TEFC Induction
Horsepower................................................................................................................................................ 2 HP
Phase.................................................................................................................................................... 3-Phase
Amps........................................................................................................................................................... 5.3A
Speed.......................................................................................................................................... 0 – 3560 RPM
Power Transfer .................................................................................................................................. Belt Drive
Bearings..................................................................................................... Shielded & Permanently Lubricated
Main Specifications:
Operation Information
Swing Over Bed......................................................................................................................................... 18 in.
Dist Between Centers................................................................................................................................ 47 in.
Swing Over Tool Rest.......................................................................................................................... 13-3/4 in.
Swing Over Tool Rest Base....................................................................................................................... 14 in.
No of Spindle Speeds............................................................................................................................ Variable
Spindle Speed Range.............................................................................................................. 100 – 3200 RPM
Floor to Center Height......................................................................................................................... 44-7/8 in.
Headstock Rotation....................................................................................................................... 0 or 180 deg.
Model G0733 (Mfg. Since 10/11)
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Spindle Information
Spindle Taper............................................................................................................................................ MT#2
Spindle Thread Size.............................................................................................................................. 1-1/4 in.
Spindle TPI................................................................................................................................................ 8 TPI
Spindle Thread Direction.................................................................................................................. Right Hand
Spindle Bore......................................................................................................................................... 0.393 in.
Type of Included Spindle Center................................................................................................................. Spur
Indexed Spindle Increments............................................................................................................. 10, 30 deg.
No of Indexes................................................................................................................................................... 4
Tool Rest Information
Tool Rest Width......................................................................................................................................... 14 in.
Tool Rest Post Diameter......................................................................................................................... 25 mm
Tool Rest Post Length......................................................................................................................... 2-3/16 in.
Tool Rest Base Height......................................................................................................................... 2-1/16 in.
Tailstock Information
Tailstock Taper.......................................................................................................................................... MT#2
Type of Included Tailstock Center............................................................................................................... Live
Construction
Bed.......................................................................................................................... Precision-Ground Cast Iron
Frame................................................................................................................................................... Cast Iron
Stand.................................................................................................................................................... Cast Iron
Base..................................................................................................................................................... Cast Iron
Headstock............................................................................................................................................ Cast Iron
Tailstock............................................................................................................................................... Cast Iron
Paint....................................................................................................................................................... Enamel
Other Related Information
Faceplate Size............................................................................................................................................. 6 in.
Other Specifications:
Country Of Origin ............................................................................................................................................... China
Warranty ........................................................................................................................................................... 1 Year
Approximate Assembly & Setup Time .............................................................................................................. 1 Hour
Serial Number Location ........................................................................................................ ID Label on Front of Bed
ISO 9001 Factory .................................................................................................................................................... No
CSA Certified .......................................................................................................................................................... No
Features:
14" wide tool rest (with post size of 2-1/4"H x 1"Ø) 16" swing over tool rest base Electronic variable speed control with digital spindle speed indicator Belt drive offers low speed range of 100–1200 RPM and a high speed range of 330–3200 RPM Headstock can be rotated 180° and positioned anywhere along the bed Single-phase frequency drive provides three-phase variable speed control without three-phase power 10º indexing using all three indexing holes 30º direct indexing using 1 indexing hole Tailstock, headstock, and tool rest support have lever action cam locks for quick positioning Emergency stop switch Forward/reverse switch
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Model G0733 (Mfg. Since 10/11)
SECTION 1: SAFETY
For Your Own Safety, Read Instruction
Manual Before Operating This Machine
The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words intended to convey the level of impor­tance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures. Always use common sense and good judgment.
Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury. It may also be used to alert against unsafe practices.
This symbol is used to alert the user to useful information about
NOTICE
proper operation of the machine.
Safety Instructions for Machinery
OWNER’S MANUAL. Read and understand this owner’s manual BEFORE using machine.
TRAINED OPERATORS ONLY. Untrained oper­ators have a higher risk of being hurt or killed. Only allow trained/supervised people to use this machine. When machine is not being used, dis­connect power, remove switch keys, or lock-out machine to prevent unauthorized use—especially around children. Make workshop kid proof!
DANGEROUS ENVIRONMENTS. Do not use machinery in areas that are wet, cluttered, or have poor lighting. Operating machinery in these areas greatly increases the risk of accidents and injury.
MENTAL ALERTNESS REQUIRED. Full mental alertness is required for safe operation of machin­ery. Never operate under the influence of drugs or alcohol, when tired, or when distracted.
ELECTRICAL EQUIPMENT INJURY RISKS. You can be shocked, burned, or killed by touching live electrical components or improperly grounded machinery. To reduce this risk, only allow qualified service personnel to do electrical installation or repair work, and always disconnect power before accessing or exposing electrical equipment.
DISCONNECT POWER FIRST. nect machine from power supply BEFORE making adjustments, changing tooling, or servicing machine. This prevents an injury risk from unintended startup or contact with live electrical components.
EYE PROTECTION. Always wear ANSI-approved safety glasses or a face shield when operating or observing machinery to reduce the risk of eye injury or blindness from flying particles. Everyday eyeglasses are not approved safety glasses.
Always discon-
Model G0733 (Mfg. Since 10/11)
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
WEARING PROPER APPAREL. Do not wear clothing, apparel or jewelry that can become entangled in moving parts. Always tie back or coverlong hair. Wearnon-slip footwearto avoid accidentalslips,whichcouldcause lossofwork­piececontrol.
hAzARdOus dusT. Dust created while using machinery may cause cancer, birth defects, or long-term respiratorydamage. Be aware of dust hazardsassociatedwitheachworkpiecematerial, andalwayswearaNIOSH-approvedrespiratorto reduceyourrisk.
hEARING PROTECTION. Always wear hear­ing protection when operating or observing loud machinery. Extended exposure to this noise withouthearing protection can cause permanent hearingloss.
REMOVE AdJusTING TOOLs. Tools left on machinery can become dangerous projectiles uponstartup.Neverleavechuckkeys,wrenches, or any other tools on machine. Always verify removalbeforestarting!
INTENdEd usAGE. Only use machine for its intendedpurposeand nevermakemodifications not approved by Grizzly. Modifying machine or using it differently than intended may result in malfunctionormechanicalfailurethatcanleadto seriouspersonalinjuryordeath!
AWKWARd POsITIONs. Keep proper footing andbalanceatalltimeswhenoperatingmachine. Donotoverreach!Avoidawkwardhandpositions that make workpiece control difficult or increase the
riskofaccidentalinjury.
ChILdREN & BYsTANdERs. Keepchildrenand bystandersatasafedistancefromtheworkarea. Stopusingmachineiftheybecomeadistraction.
FORCING MAChINERY.Donot forcemachine. Itwill do the job safer and betterat the rate for whichitwasdesigned.
NEVER sTANd ON MAChINE. Serious injury may occur if machine is tipped or if the cutting toolisunintentionallycontacted.
sTABLE MAChINE. Unexpectedmovementdur­ing operation greatly increases risk of injury or lossofcontrol.Beforestarting,verifymachineis stableandmobilebase(ifused)islocked.
usE RECOMMENdEd ACCEssORIEs.Consult thisowner’smanualorthemanufacturerforrec­ommended accessories. Using improper acces­sorieswillincreasetheriskofseriousinjury.
uNATTENdEd OPERATION. To reduce the risk of accidental injury, turn machine off and ensure all moving parts completely stop before walking away. Never leave machine running whileunattended.
MAINTAIN WITh CARE.Followallmaintenance instructions and lubrication schedules to keep machine in good working condition. A machine that is leadingtoseriouspersonalinjuryordeath.
ChECK dAMAGEd PARTs. Regularly inspect machine for any condition that may affect safe operation.Immediatelyrepairorreplacedamaged ormis-adjustedpartsbeforeoperatingmachine.
MAINTAIN POWER CORds. When disconnect­ing cord-connected machines from power, grab andpulltheplug—NOTthecord.Pullingthecord may damage the wires inside. Do not handle cord/plugwithwethands.Avoidcorddamageby keepingitawayfromheatedsurfaces,hightraffic areas,harshchemicals,andwet/damplocations.
 improperly maintained could malfunction,
GuARds & COVERs.Guardsandcoversreduce accidental contact with moving parts or flying debris. Make sure they are properly installed, undamaged,andworkingcorrectly.
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EXPERIENCING dIFFICuLT IEs. If at any time youexperiencedifficulties performingtheintend­edoperation,stopusingthemachine!Contactour TechnicalSupportat(570)546-9663.
Model G0733 (Mfg. Since 10/11)
Additional Safety for Wood Lathes
KEEPING GUARDS IN PLACE. Make sure all
guards are in place and that the lathe sits on a flat, stable surface.
EYE/FACE PROTECTION. Airborne wood dust and debris can be hazardous to the eyes/face and may cause allergies or long-term respiratory health problems. Always wear eye protection or a face shield when operating the lathe.
RESPIRATORY PROTECTION. Always wear a respirator when using this machine. Wood dust may cause allergies or long-term respiratory health problems.
MOUNTING WORKPIECE. Before starting, be certain the workpiece has been properly imbed­ded on the headstock and tailstock centers and that there is adequate clearance for the full rota­tion.
ADJUSTING TOOL REST. Adjust tool rest to provide proper support for the turning tool you will be using. Test tool rest clearance by rotating workpiece by hand before turning lathe ON.
TURNING SPEED. Select the correct turning speed for your work, and allow the lathe to gain full speed before using.
USING SHARP CHISELS. Keep lathe chisels properly sharpened and held firmly in position when turning.
OPERATING DAMAGED LATHE. Never oper­ate the lathe with damaged or worn parts.
WORKPIECE CONDITION. Always inspect the condition of your workpiece. DO NOT turn pieces with knots, splits, and other potentially dangerous conditions. Make sure joints of glued-up pieces have high quality bonds and won't fly apart during operation.
ADJUSTMENTS/MAINTENANCE. Make sure your wood lathe is turned OFF, disconnected from its power source, and all moving parts have come to a complete stop before starting any inspection, adjustment, or maintenance procedure.
STOPPING LATHE. DO NOT stop the lathe by using your hand against the workpiece. Allow the lathe to stop on its own.
AVOIDING ENTANGLEMENT. Keep long hair and loose clothing articles such as sleeves, belts, and jewelry items away from the lathe spindle.
FACEPLATE TURNING. When faceplate turning, make sure the faceplate is securely attached to the workpiece and it is properly attached to the spindle. When faceplate turning, use lathe chisels on the downward spinning side of the workpiece only.
SANDING/POLISHING. Remove the tool rest when performing sanding or polishing operations on the rotating spindle.
MATERIAL REMOVAL RATE. Attempting to remove too much material at once may cause workpiece to fly out of the lathe.
Like all machinery there is potential danger when operating this machine. Accidents are frequently caused by lack of familiarity or failure to pay attention. Use this machine with respect and caution to lessen the pos­sibility of operator injury. If normal safety precautions are overlooked or ignored, seri­ous personal injury may occur.
Model G0733 (Mfg. Since 10/11)
No list of safety guidelines can be complete. Every shop environment is different. Always consider safety first, as it applies to your individual working conditions. Use this and other machinery with caution and respect. Failure to do so could result in serious per­sonal injury, damage to equipment, or poor work results.
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SECTION 2: POWER SUPPLY
Before installing the machine, consider the avail­ability and proximity of the required power supply circuit. If an existing circuit does not meet the requirements for this machine, a new circuit must be installed. To minimize the risk of electrocution, fire, or equipment damage, installation work and electrical wiring must be done by an electrican or qualified service personnel in accordance with all applicable codes and standards.
Electrocution, fire, or equipment damage may occur if machine is not correctly grounded and connected to the power
The full-load current rating is the amperage a machine draws at 100% of the rated output power. On machines with multiple motors, this is the amperage drawn by the largest motor or sum of all motors and electrical devices that might operate at one time during normal operations.
The full-load current is not the maximum amount of amps that the machine will draw. If the machine is overloaded, it will draw additional amps beyond the full-load rating.
If the machine is overloaded for a sufficient length of time, damage, overheating, or fire may result— especially if connected to an undersized circuit. To reduce the risk of these hazards, avoid over­loading the machine during operation and make sure it is connected to a power supply circuit that meets the requirements in the following section.
For your own safety and protection of
Note: The circuit requirements listed in this man­ual apply to a dedicated circuit—where only one machine will be running at a time. If this machine will be connected to a shared circuit where mul­tiple machines will be running at the same time, consult a qualified electrician to ensure that the circuit is properly sized for safe operation.
A power supply circuit includes all electrical equipment between the breaker box or fuse panel in the building and the machine. The power sup­ply circuit used for this machine must be sized to safely handle the full-load current drawn from the machine for an extended period of time. (If this machine is connected to a circuit protected by fuses, use a time delay fuse marked D.)
This machine is prewired to operate on a 220V power supply circuit that has a verified ground and meets the following requirements:
Availability
supply.
Full-Load Current Rating
Circuit Information
property, consult an electrician if you are unsure about wiring practices or electrical codes in your area.
Full-Load Current Rating at 220V .. 12 .6 Amps
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Circuit Requirements for 220V
Nominal Voltage .............................. 220V/240V
Cycle .......................................................... 60 Hz
Phase ........................................... Single-Phase
Power Supply Circuit ......................... 15 Amps
Plug/Receptacle ............................. NEMA 6-15
Model G0733 (Mfg. Since 10/11)
Improper connection of the equipment-grounding wire can result in a risk of electric shock. The wire with green insulation (with or without yellow stripes) is the equipment-grounding wire. If repair or replacement of the power cord or plug is nec­essary, do not connect the equipment-grounding wire to a live (current carrying) terminal.
Check with a qualified electrician or service per­sonnel if you do not understand these grounding requirements, or if you are in doubt about whether the tool is properly grounded. If you ever notice that a cord or plug is damaged or worn, discon­nect it from power, and immediately replace it with a new one.
We do not recommend using an extension cord with this machine. cord, only use it if absolutely necessary and only on a temporary basis.
Extension cords cause voltage drop, which may damage electrical components and shorten motor life. Voltage drop increases as the extension cord size gets longer and the gauge size gets smaller (higher gauge numbers indicate smaller sizes).
Any extension cord used with this machine must contain a ground wire, match the required plug and receptacle, and meet the following require­ments:
Grounding Requirements
This machine MUST be grounded. In the event of certain malfunctions or breakdowns, grounding reduces the risk of electric shock by providing a path of least resistance for electric current.
For 220V operation: This machine is equipped with a power cord that has an equipment-ground­ing wire and a grounding plug (see following fig­ure). The plug must only be inserted into a match­ing receptacle (outlet) that is properly installed and grounded in accordance with all local codes and ordinances.
No adapter should be used with the required plug. If the plug does not fit the available receptacle, or the machine must
GROUNDED
6-15 RECEPTACLE
Current Carrying Prongs
6-15 PLUG
Extension Cords
If you must use an extension
Grounding Prong
Figure 2. Typical 6-15 plug and receptacle.
be reconnected for use on a different type of circuit, the reconnection must be made by a qualified electrician and comply with all local codes and ordinances.
Model G0733 (Mfg. Since 10/11)
Minimum Gauge Size ...........................14 AWG
Maximum Length (Shorter is Better).......50 ft.
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SECTION 3: SETUP
Your machine was carefully packaged for safe transportation. Remove the packaging materials from around your machine and inspect it. If you discover any damage, please call us immediately
at (570) 546-9663
Save the containers and all packing materials for possible inspection by the carrier or its agent.
Otherwise, filing a freight claim can be difficult.
When you are completely satisfied with the condi­tion of your shipment, inventory the contents.
Keep children and pets away from plastic bags or packing materials shipped with this
Needed for Setup
This machine presents serious injury hazards to untrained users. Read through this entire manu­al to become familiar with the controls and opera­tions before starting the machine!
Wear safety glasses dur­ing the entire setup pro­cess!
The following are needed to complete the setup process, but are not included with your machine.
Description Qty
Safety Glasses ........................................... 1
Cleaner/Degreaser ..................... As Needed
Disposable Shop Rag ................ As Needed
Additional People ....................... As Needed
Level ........................................................... 1
Unpacking
The G0733 and its com­ponents are very heavy. Get lifting help or use power lifting equipment such as a fork lift to move heavy items.
for advice.
SUFFOCATION HAZARD!
machine. Discard immediately.
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Model G0733 (Mfg. Since 10/11)
Inventory
Inventory
After all the parts have been removed from the shipping containers, you should have the follow­ing items:
Inventory: (Figures 3–6) Qty A. Lathe Assembly
—Headstock (mounted) ............................. 1
—Tool Rest Base (mounted) ...................... 1
—Tailstock (mounted) ................................. 1
—Faceplate 6" (installed) ........................... 1
B. Stand Legs ................................................. 2
C. Machine Feet .............................................. 4
D. Tool Re st .................................................... 1
E. Live Center MT#2 ....................................... 1
F. Spur Center MT#2 ...................................... 1
G. Indexing Pin ................................................ 1
H. Hex Wrenches 3, 4, 6, 8mm ..................1 Ea
I. Knockout Tool ............................................. 1
J. Storage Basket ........................................... 1
K. Hardware (not shown)
—Cap Screws M8-1.25 x 35 .................... 10
—Lock Washers 8mm .............................. 10
—Hex Nuts M8-1.25 ................................... 2
B
Figure 4. Stand legs.
C
D
I
E
F
G
H
A
Figure 3. Lathe assembly.
NOTICE
Some hardware/fasteners on the inventory list may arrive pre-installed. Check mount­ing locations before assuming that any items from the inventory list are missing.
Figure 5. Loose inventory components.
J
Figure 6. Storage basket.
If any nonproprietary parts are missing (e.g. a nut or a washer), we will gladly replace them; or for the sake of expediency, replacements can be obtained at your local hardware store.
Model G0733 (Mfg. Since 10/11)
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Site Considerations
Weight Load
Physical Environment
Place this machine near an existing power source.
Shadows, glare, or strobe effects that may distract
Refer to the Machine Data Sheet for the weight of your machine. Make sure that the surface upon which the machine is placed will bear the weight of the machine, additional equipment that may be installed on the machine, and the heaviest work­piece that will be used. Additionally, consider the weight of the operator and any dynamic loading that may occur when operating the machine.
Space Allocation
Consider the largest size of workpiece that will be processed through this machine and provide enough space around the machine for adequate operator material handling or the installation of auxiliary equipment. With permanent installations, leave enough space around the machine to open or remove doors/covers as required by the main­tenance and service described in this manual.
See below for required space allocation.
Children or untrained people may be seriously injured by this machine. Only install in an access restricted location.
The physical environment where the machine is operated is important for safe operation and lon­gevity of machine components. For best results, operate this machine in a dry environment that is free from excessive moisture, hazardous chemi­cals, airborne abrasives, or extreme conditions. Extreme conditions for this type of machinery are generally those where the ambient temperature range exceeds 41°–104°F; the relative humidity range exceeds 20–95% (non-condensing); or the environment is subject to vibration, shocks, or bumps.
Electrical Installation
Make sure all power cords are protected from traffic, material handling, moisture, chemicals, or other hazards. Make sure to leave access to a means of disconnecting the power source or engaging a lockout/tagout device, if required.
Lighting
Lighting around the machine must be adequate enough that operations can be performed safely.
or impede the operator must be eliminated.
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19 1⁄2"
81"
Figure 7. Minimum working clearances.
23 1⁄2"
Model G0733 (Mfg. Since 10/11)
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