Grizzly G0728 User Manual

Models G0728, G0729, G0730
& G0731
VERTICAL MILLING MACHINES
OWNER'S MANUAL
(For models manufactured since 11/11)
COPYRIGHT © DECEMBER, 2011 BY GRIZZLY INDUSTRIAL, INC., REVISED MAY, 2013 (TS)
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators.
Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.
The owner of this machine/tool is solely responsible for its safe use. This responsibility includes but is not limited to proper installation in a safe environment, personnel training and usage authorization, proper inspection and maintenance, manual availability and compre­hension, application of safety devices, cutting/sanding/grinding tool integrity, and the usage of personal protective equipment.
The manufacturer will not be held liable for injury or property damage from negligence, improper training, machine modifications or misuse.
Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
Lead from lead-based paints.
Crystalline silica from bricks, cement and other masonry products.
Arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: Work in a well ventilated area, and work with approved safety equip­ment, such as those dust masks that are specially designed to filter out microscopic particles.
Table of Contents
INTRODUCTION ............................................... 2
Manual Accuracy ........................................... 2
Contact Info.................................................... 2
Machine Description ...................................... 2
Identification ................................................... 3
Machine Data Sheet ...................................... 4
SECTION 1: SAFETY ....................................... 6
Safety Instructions for Machinery .................. 6
Additional Safety Instructions For Mills .......... 8
SECTION 2: POWER SUPPLY ........................ 9
Availability ........................................................... 9
Full-Load Current Rating .................................... 9
Circuit Information ............................................... 9
Circuit Requirements for 110V ............................9
Circuit Requirements for 220V ............................9
Grounding Requirements .................................. 10
Extension Cords ................................................ 10
Voltage Conversion ........................................... 11
Replacing the Plug ............................................ 11
SECTION 3: SETUP ....................................... 12
Setup Safety ................................................ 12
Needed for Setup ......................................... 12
Unpacking .................................................... 12
Inventory ...................................................... 13
Cleanup ........................................................ 13
Site Considerations ...................................... 14
Moving & Placing Base Unit ........................ 15
Mounting ...................................................... 16
Bolting to Concrete Floors ................................ 16
Using Machine Mounts .....................................16
Assembly ..................................................... 17
Initial Lubrication ......................................... 18
Power Connection........................................ 18
Connecting Power ............................................. 18
Disconnecting Power ........................................ 18
Test Run ...................................................... 19
Spindle Break-In .......................................... 20
SECTION 4: OPERATIONS ........................... 21
Operation Safety .......................................... 21
Basic Controls .............................................. 21
Table Movement .......................................... 22
Locks ................................................................. 22
Limit Stops ........................................................ 22
Longitudinal Power Feed System ..................... 23
Head Tilting .................................................. 24
Turret Rotation ............................................. 25
Tramming Spindle ........................................ 26
Adjusting Spindle Speed .............................. 27
Calculating Spindle Speed ................................ 27
Setting Spindle Speed ......................................27
Downfeed Controls ...................................... 28
Loading/Unloading Tooling .......................... 29
Loading Tooling ................................................29
Unloading Tooling ............................................. 29
SECTION 5: ACCESSORIES ......................... 30
SECTION 6: MAINTENANCE ......................... 31
Schedule ...................................................... 31
Cleaning & Protecting .................................. 31
Lubrication ................................................... 31
One-Shot Oiler .................................................. 32
Quill Gearing ..................................................... 32
Vertical Bevel Gears ......................................... 32
Leadscrews ....................................................... 33
V-Belt Tensioning......................................... 33
SECTION 7: SERVICE ................................... 34
Troubleshooting ........................................... 34
Motor & Electrical .............................................. 34
Operation .......................................................... 35
Adjusting Gibs .............................................. 36
Adjusting Backlash....................................... 37
SECTION 8: WIRING ...................................... 38
Wiring Safety Instructions ............................ 38
G0728 & G0729 Wiring Diagram ................. 39
G0730 & G0731 Wiring Diagram ................. 40
SECTION 9: PARTS ....................................... 41
G0728 & G0729 Head ................................. 41
G0728 & G0729 Drive System .................... 43
G0728 & G0729 Table & Saddle ................. 44
G0728 & G0729 Knee & Base..................... 45
G0728 & G0729 Machine Labels ................ 47
G0730 & G0731 Head ................................. 48
G0730 & G0731 Drive System .................... 50
G0730 & G0731 Table & Saddle ................. 51
G0730 & G0731 Knee & Base..................... 52
G0730 & G0731 Machine Labels ................ 54
WARRANTY AND RETURNS ........................ 57
INTRODUCTION
We are proud to offer this manual with your new machine! We've made every effort to be exact with the instructions, specifications, drawings, and photographs of the machine we used when writing this manual. However, sometimes we still make
Also, owing to our policy of continuous improve­ment, your machine may not exactly match the
manual. If you find this to be the case, and the dif-
ference between the manual and machine leaves you in doubt, manual update or call technical support for help.
Before calling, find the manufacture date of your machine by looking at the date stamped into the machine ID label (see below). This will help us determine if the manual version you received matches the manufacture date of your machine.
For your convenience, we
-
uals and
on our website
at
model of as soon as they are complete.
Manual Accuracy
an occasional mistake.
check our website for the latest
manual updates for free
www.grizzly.com. Any updates to your
machine will be reflected in these documents
Manufacture Date
of Your Machine
post all available man
Contact Info
We stand behind our machines. If you have any service questions, parts requests or general ques­tions about the machine, please call or write us at the location listed below.
Grizzly Industrial, Inc.
1203 Lycoming Mall Circle
Muncy, PA 17756
Phone: (570) 546-9663
Fax: (800) 438-5901
E-Mail: techsupport@grizzly.com
If you have any comments regarding this manual, please write to us at the address below:
C
/O Technical Documentation Manager
Grizzly Industrial, Inc.
P.O. Box 2069
Bellingham, WA 98227-2069
Email: manuals@grizzly.com
Machine Description
The G0728/G0729/G0730/G0731 Vertical Milling machines are knee mills with 3-axis table move­ment and 9 speeds designed for milling solid materials. The turret and head pivot, increasing versatility for cutting operations. These are great mills for basic machine operations, such as slot and keyway cutting, planing, and drilling.
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Models G0728–31 (Mfg. Since 11/11)
Identification
V-Belt Cover
Fine Downfeed Handwheel
Longitudinal Limit Stop Track
Cross Feed Handwheel
Front View
Coarse Downfeed
Handle
V-Belt Tension Adjustment Bolt
Spindle Bearing Oil Cup
ON/OFF Spindle Direction Switch
X-Axis Crank Handwheel
Y-Axis Feed Limit Stop
Track
Knee
Motor 1 1⁄2 H P
110V/220V, Single
Phase
Column
Splash
Pan
Base
Downfeed Selector
Turret
Z-Axis Crank Handle
One-Shot Oiler
Rear View
Figure 1. Vertical mill identification (Model G0728 shown).
Model G0728–31 (Mfg. Since 11/11)
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Machine Data Sheet
MODEL G0728/G0729/G0730/G0731
VERTICAL MILLING MACHINES
Model Number
Product Dimensions
Weight
Width x Depth x Height
Footprint Size (Length x Width)
Shipping Dimensions
Type
Content
Weight
Length x Width x Height
Electrical
Power Requirement
Prewired Voltage
Full Load Current Rating
Minimum Circuit Size
Switch
Switch Voltage
Cord Length
Cord Gauge
Plug Included
Included Plug Type
Recommended Plug/Outlet Type
Motor
Type
Horsepower
Voltage
Prewired
Phase
Amps
Speed
Cycle
Number of Speeds
Power Transfer
Bearing
G0728 G0729 G0730 G0731
660 lbs. 671 lbs. 924 lbs. 935 lbs.
3
45
4" x 49 3⁄4" x 68" 40 1⁄2" x 42 3⁄4" x 67"
1
2" x 21" 19" x 36"
27
Wood Crate
Machine
770 lbs. 781 lbs. 1078 lbs. 1089 lbs.
42" x 42" x 71" 44" x 44" x 76"
110V/220V, Single-Phase, 60 Hz
110V
18A at 110V; 9A at 220V
20A at 110V; 15A at 220V
Forward/Reverse Rotary Switch
110V/220V
72"
14 AWG
Yes
NEMA 5-15
NEMA 6-15 for 220V
TEFC Capacitor Start Induction
1
1
2
110V/220V
110V
Single-Phase
18A/9A
1725 RPM
60 Hz
1
V-Belt Drive
Shielded and Permanently Lubricated
Operation Info
Spindle Travel
data sheet
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3" 3
Models G0728–31 (Mfg. Since 11/11)
1
2"
Model Number
Model Number
Operation Info (cont'd)
Swing
Longitudinal Table Travel
Cross Table Travel
Knee Travel
Head Swivel (Left-to-right)
Turret/Column Swivel (Left and Right)
Max. Distance Spindle to Column
Max. Distance Spindle to Table
Drilling Capacity for Cast Iron
Drilling Capacity for Steel
Number of Vertical Spindle Speeds
Range of Vertical Spindle Speeds (RPM)
Quill Diameter
Table Info
Table Length
Table Width
Table Thickness
Number of T-Slots
T-Slots Width
T-Slots Height
T-Slots Centers
Stud Size
Spindle Info
Spindle Taper
End Milling Capacity
Face Milling Capacity
Drawbar Diameter
Drawbar TPI
Drawbar Length
Spindle Bearings
G0728 G0729 G0730 G0731
G0728 G0729 G0730 G0731
13" 14"
5
8" 18"
15
3
6" 7
1
2" 17 3⁄4"
13
4"
45° Left/Right
360°
1
2" 7"
6
1
4" 20"
12
1"
3
4"
9
230, 320, 570, 670, 1200, 1420, 1650,
2170, 2520
270, 420, 490, 950, 1110, 1410, 1720,
2050, 3200
2.950"
26" 30"
1
8" 8"
6
3
4" 2"
1
3
9
16"
13
16"
11
16" 2 3⁄16"
1
3
8"
1
2"
7
8"
R8
3
4" 1"
3"
7
16"
20 TPI
3
12" 12
8"
Angular Contact Bearing
Leadscrew Info
Leadscrew Diameter
Leadscrew TPI
Leadscrew Length
Construction
Spindle Housing/Quill
Table
Head/Column/Base
Stand
Paint
Other Specifications
Warranty
Country of Origin
Model G0728–31 (Mfg. Since 11/11)
7
8"
8 TPI
35" 41"
Chrome-Plated Cast Iron Chrome-Plated Steel
Precision-Ground Cast Iron
Cast Iron
Stamped Steel Cast Iron
Epoxy
1 Year
Taiwan
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SECTION 1: SAFETY
For Your Own Safety, Read Instruction
Manual Before Operating This Machine
The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words intended to convey the level of impor­tance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures. Always use common sense and good judgment.
Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury. It may also be used to alert against unsafe practices.
This symbol is used to alert the user to useful information about
NOTICE
proper operation of the machine.
Safety Instructions for Machinery
OWNER’S MANUAL. Read and understand this owner’s manual BEFORE using machine.
TRAINED OPERATORS ONLY. Untrained oper­ators have a higher risk of being hurt or killed. Only allow trained/supervised people to use this machine. When machine is not being used, dis­connect power, remove switch keys, or lock-out machine to prevent unauthorized use—especially around children. Make workshop kid proof!
DANGEROUS ENVIRONMENTS. Do not use machinery in areas that are wet, cluttered, or have poor lighting. Operating machinery in these areas greatly increases the risk of accidents and injury.
MENTAL ALERTNESS REQUIRED. Full mental alertness is required for safe operation of machin­ery. Never operate under the influence of drugs or alcohol, when tired, or when distracted.
ELECTRICAL EQUIPMENT INJURY RISKS. You can be shocked, burned, or killed by touching live electrical components or improperly grounded machinery. To reduce this risk, only allow qualified service personnel to do electrical installation or repair work, and always disconnect power before accessing or exposing electrical equipment.
DISCONNECT POWER FIRST. nect machine from power supply BEFORE making adjustments, changing tooling, or servicing machine. This prevents an injury risk from unintended startup or contact with live electrical components.
EYE PROTECTION. Always wear ANSI-approved safety glasses or a face shield when operating or observing machinery to reduce the risk of eye injury or blindness from flying particles. Everyday eyeglasses are not approved safety glasses.
Always discon-
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Models G0728–31 (Mfg. Since 11/11)

WEARING PROPER APPAREL. Do not wear clothing, apparel or jewelry that can become entangled in moving parts. Always tie back or coverlong hair. Wearnon-slipfootwearto avoid accidentalslips,whichcouldcause lossofwork­piececontrol.
hAzARdOus dusT. Dust created while using machinery may cause cancer, birth defects, or long-term respiratory damage.Be aware ofdust hazardsassociatedwitheachworkpiecematerial, andalwayswearaNIOSH-approvedrespiratorto reduceyourrisk.
hEARING PROTECTION. Always wear hear­ing protection when operatingor observingloud machinery. Extended exposure to this noise withouthearing protectioncancause permanent hearingloss.
REMOVE AdJusTING TOOLs. Tools left on machinery can become dangerous projectiles uponstartup.Neverleavechuckkeys,wrenches, or any other tools on machine. Always verify removalbeforestarting!
INTENdEd usAGE. Only use machine for its intendedpurposeandnevermakemodifications not approved by Grizzly. Modifying machine or using it differently than intended may result in malfunctionormechanicalfailurethatcanleadto seriouspersonalinjuryordeath!
AWKWARd POsITIONs. Keep proper footing andbalanceatalltimeswhenoperatingmachine. Donotoverreach!Avoidawkwardhandpositions that make workpiece controldifficult orincrease the
riskofaccidentalinjury.
ChILdREN & BYsTANdERs. Keepchildrenand bystandersatasafedistancefromtheworkarea. Stopusingmachineiftheybecomeadistraction.
FORCING MAChINERY.Donotforcemachine. Itwill dothejob saferand better atthe rate for whichitwasdesigned.
NEVER sTANd ON MAChINE. Serious injury may occur if machine is tipped or if thecutting toolisunintentionallycontacted.
sTABLE MAChINE. Unexpectedmovementdur­ing operation greatly increases risk of injury or lossofcontrol. Beforestarting,verifymachineis stableandmobilebase(ifused)islocked.
usE RECOMMENdEd ACCEssORIEs.Consult thisowner’smanualorthemanufacturerforrec­ommended accessories.Using improper acces­sorieswillincreasetheriskofseriousinjury.
uNATTENdEd OPERATION. To reduce the risk ofaccidental injury, turn machine offand ensure all moving parts completely stop before walking away. Never leave machine running whileunattended.
MAINTAIN WITh CARE.Followallmaintenance instructions and lubrication schedules to keep machine in good working condition. A machine that is improperly maintained could malfunction, leadingtoseriouspersonalinjuryordeath.
ChECK dAMAGEd PARTs. Regularly inspect machine for any condition that may affect safe operation.Immediatelyrepairorreplacedamaged ormis-adjustedpartsbeforeoperatingmachine.
MAINTAIN POWER CORds. When disconnect­ing cord-connected machines from power, grab andpulltheplug—NOTthecord.Pullingthecord may damage the wires inside. Do not handle cord/plugwithwethands.Avoidcorddamageby keepingitawayfromheatedsurfaces,hightraffic areas,harshchemicals,andwet/damplocations.
GuARds & COVERs.Guardsandcoversreduce accidental contact with moving parts or flying debris. Make sure they are properly installed, undamaged,andworkingcorrectly.
Model G0728–31 (Mfg. Since 11/11)
EXPERIENCING dIFFICuLT I E s. If at any time youexperiencedifficultiesperformingtheintend­edoperation,stopusingthemachine!Contactour TechnicalSupportat(570)546-9663.
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Additional Safety Instructions For Mills
UNDERSTANDING CONTROLS: The mill is a
complex machine that presents severe cutting or entanglement hazards if used incorrectly. Make sure you understand the use and operation of all controls before you begin milling.
SAFETY ACCESSORIES: Flying chips or debris from the cutting operation can cause eye injury or blindness. Always use a chip guard in addition to your safety glasses, or use a face shield when milling.
WORK HOLDING: Milling a workpiece that is not properly clamped to the table could cause the workpiece to be thrown at the operator with deadly force! Before starting the machine, be certain the workpiece has been properly clamped to the table. NEVER hold the workpiece by hand during operation.
SPINDLE SPEED: To avoid tool or workpiece breakage that could send flying debris at the operator and bystanders, use the correct spindle speed and feed rate for the operation. Allow the mill to gain full speed before beginning the cut.
SPINDLE DIRECTION CHANGE: Changing spindle rotation direction while it is spinning could lead to gear damage or impact injury from broken tool or workpiece debris. ALWAYS make sure the spindle has completely stopped before changing spindle direction.
STOPPING SPINDLE: To reduce the risk of hand injuries or entanglement hazards, DO NOT attempt to stop the spindle with your hand or a tool. Allow the spindle to stop on its own or use the spindle brake.
CHIP CLEANUP: Chips from the operation are sharp and hot and can cause cuts or burns. Using compressed air to clear chips could cause them to fly into your eyes and may drive them deep into the working parts of the machine. Use a brush or vacuum to clear away chips and debris from the machine or workpiece and NEVER clear chips while the spindle is turning.
MACHINE CARE AND MAINTENANCE:
Operating the mill with excessively worn or dam­aged machine parts increases the risk of machine or workpiece breakage, which could eject hazard­ous debris at the operator. Operating a mill that is in poor condition will also reduce the quality of the results. To reduce this risk, maintain the mill in proper working condition by ALWAYS promptly performing routine inspections and maintenance.
CUTTING TOOL USAGE: Cutting tools have very sharp leading edges—handle them with care! Using cutting tools that are in good condition helps to ensure quality milling results and reduces the risk of personal injury from broken tool debris. Inspect cutting tools for sharpness, chips, or cracks before each use, and ALWAYS make sure the cutting tools are firmly held in place before starting the machine.
Like all machinery there is potential danger when operating this mill. Accidents are frequently caused by lack of familiarity or failure to pay attention. Use this mill with respect and caution to reduce the risk of operator injury. If normal safety precautions are overlooked or ignored, serious personal injury may occur.
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Models G0728–31 (Mfg. Since 11/11)
SECTION 2: POWER SUPPLY
Before installing the machine, consider the avail­ability and proximity of the required power supply circuit. If an existing circuit does not meet the requirements for this machine, a new circuit must be installed. To minimize the risk of electrocution, fire, or equipment damage, installation work and electrical wiring must be done by an electrican or qualified service personnel in accordance with all applicable codes and standards.
Electrocution, fire, or equipment damage may occur if machine is not correctly grounded and connected to the power
The full-load current rating is the amperage a machine draws at 100% of the rated output power. On machines with multiple motors, this is the amperage drawn by the largest motor or sum of all motors and electrical devices that might operate at one time during normal operations.
The full-load current is not the maximum amount of amps that the machine will draw. If the machine is overloaded, it will draw additional amps beyond the full-load rating.
If the machine is overloaded for a sufficient length of time, damage, overheating, or fire may result— especially if connected to an undersized circuit. To reduce the risk of these hazards, avoid over­loading the machine during operation and make sure it is connected to a power supply circuit that meets the requirements in the following section.
For your own safety and protection of
Note: The circuit requirements listed in this man­ual apply to a dedicated circuit—where only one machine will be running at a time. If this machine will be connected to a shared circuit where mul­tiple machines will be running at the same time, consult a qualified electrician to ensure that the circuit is properly sized for safe operation.
A power supply circuit includes all electrical equipment between the breaker box or fuse panel in the building and the machine. The power sup­ply circuit used for this machine must be sized to safely handle the full-load current drawn from the machine for an extended period of time. (If this machine is connected to a circuit protected by fuses, use a time delay fuse marked D.)
This machine can be converted to operate on a 220V power supply (refer to Voltage Conversion instructions). This power supply must have a veri­fied ground and meet the following requirements:
This machine is prewired to operate on a 110V power supply circuit that has a verified ground and meets the following requirements:
Availability
supply.
Full-Load Current Rating
Circuit Information
property, consult an electrician if you are unsure about wiring practices or electrical codes in your area.
Full-Load Current Rating at 110V ...... 18 Amps
Full-Load Current Rating at 220V ....... 9 Amps
Model G0728–31 (Mfg. Since 11/11)
Circuit Requirements for 110V
Nominal Voltage ...............................110V/120V
Cycle ..........................................................60 Hz
Phase ........................................... Single-Phase
Power Supply Circuit ......................... 20 Amps
Plug/Receptacle ............................. NEMA 5-15
Circuit Requirements for 220V
Nominal Voltage .............................. 220V/240V
Cycle ..........................................................60 Hz
Phase ........................................... Single-Phase
Power Supply Circuit ......................... 15 Amps
Plug/Receptacle ............................. NEMA 6-15
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Improper connection of the equipment-grounding wire can result in a risk of electric shock. The wire with green insulation (with or without yellow stripes) is the equipment-grounding wire. If repair or replacement of the power cord or plug is nec­essary, do not connect the equipment-grounding wire to a live (current carrying) terminal.
Check with a qualified electrician or service per­sonnel if you do not understand these grounding requirements, or if you are in doubt about whether the tool is properly grounded. If you ever notice that a cord or plug is damaged or worn, discon­nect it from power, and immediately replace it with a new one.
We do not recommend using an extension cord with this machine. cord, only use it if absolutely necessary and only on a temporary basis.
Extension cords cause voltage drop, which may damage electrical components and shorten motor life. Voltage drop increases as the extension cord size gets longer and the gauge size gets smaller (higher gauge numbers indicate smaller sizes).
Any extension cord used with this machine must contain a ground wire, match the required plug and receptacle, and meet the following require­ments:
Grounding Requirements
This machine MUST be grounded. In the event of certain malfunctions or breakdowns, grounding reduces the risk of electric shock by providing a path of least resistance for electric current.
For 110V operation: This machine is equipped with a power cord that has an equipment-ground­ing wire and a grounding plug (see following fig­ure). The plug must only be inserted into a match­ing receptacle (outlet) that is properly installed and grounded in accordance with all local codes and ordinances.
For 220V operation: The plug specified under “ page has a grounding prong that must be attached to the equipment-grounding wire on the included power cord. The plug must only be inserted into a matching receptacle (see following figure) that is properly installed and grounded in accordance with all local codes and ordinances.
it will not fit the outlet, have a qualified electrician install the proper outlet with a
GROUNDED
5-15 RECEPTACLE
Grounding Prong
GROUNDED
6-15 RECEPTACLE
Current Carrying Prongs
6-15 PLUG
Grounding Prong
Figure 3. Typical 6-15 plug and receptacle.
5-15 PLUG
Neutral Hot
Figure 2. Typical 5-15 plug and receptacle.
SHOCK HAZARD! Two-prong outlets do not meet the grounding requirements for this machine. Do not modify or use an adapter on the plug provided—if
verified ground.
Circuit Requirements for 220V” on the previous
-10 -
Extension Cords
If you must use an extension
Minimum Gauge Size ...........................14 AWG
Maximum Length (Shorter is Better).......50 ft.
Models G0728–31 (Mfg. Since 11/11)
Voltage Conversion
To convert this mill for 220V power, you must re­wire the motor and install a NEMA 6-15 plug and receptacle.
Motor prewired for 110V
3
Refer to Page 39 for the full Wiring Diagram.
You MUST disconnect the mill from the power source before beginning any of the following 220V conver­sion procedures to avoid serious personal injury or death by electrocution.
Tools/Items Needed Qty
Phillips Head Screwdriver #2 ............................ 1
Wire Nut ............................................................ 1
To rewire the motor:
1. Remove the cover of the motor wiring junc-
tion box.
1
4
2
5
6
Ground
Figure 4. Motor configured for 110V operation.
Motor Rewired for 220V
4
2. Re-configure the motor wiring by removing wires 1, 3, 4, 2, 5, and 6 from the terminal block (see Figure 4).
3. Replace wires 4, 1, and 6 on the terminal block, as shown in Figure 5.
4. Use the wire nut to secure wires 2, 3, and 5 together, as shown in Figure 5.
5. Replace the cover of the motor wiring junc­tion box.
Replacing the Plug
Replace the molded NEMA 5-15 plug with a NEMA 6-15 by removing the original and install­ing the new plug according to the manufacturer's instructions.
1
6
3
2
5
Ground
Figure 5. Motor configured for 220V operation.
Covers, guards, and safety devices on this machine are provided for your safety. Always keep them secured in place before connecting the machine to power to avoid serious personal injury.
Model G0728–31 (Mfg. Since 11/11)
-11-
SECTION 3: SETUP
Your machine was carefully packaged for safe transportation. Remove the packaging materials from around your machine and inspect it. If you discover any damage, please call us immediately
at (570) 546-9663
Save the containers and all packing materials for possible inspection by the carrier or its agent.
Otherwise, filing a freight claim can be difficult.
When you are completely satisfied with the condi­tion of your shipment, inventory the contents.
Keep children and pets away from plastic bags or packing materials shipped with this
Setup Safety
This machine presents serious injury hazards to untrained users. Read through this entire manu­al to become familiar with the controls and opera­tions before starting the machine!
Wear safety glasses dur­ing the entire setup pro­cess!
Needed for Setup
The following items are needed to complete the setup process, but are not included with your machine:
Description Qty
Assistants ................................................... 2
Precision Level ........................................... 1
External Retaining Ring Pliers ................... 1
Safety Glasses ........................ 1 Per Person
Lifting Straps
(rated for at least 1500 lbs.) ........................ 2
Power Lifting Equipment
(rated for at least 1500 lbs.) ........................ 1
Machine Mounting Hardware ..... As Needed
Cleaning Solvent & Rags ........... As Needed
Wrench
1
2 " ................................................. 1
Unpacking
This vertical mill is a heavy machine. Serious personal injury may occur if safe moving methods are not used. To be safe, get assis­tance and use power equipment rated for at least 1500 lbs. to move the shipping crate and remove the machine from the crate.
for advice.
SUFFOCATION HAZARD!
machine. Discard immediately.
-12-
Models G0728–31 (Mfg. Since 11/11)
Inventory
The unpainted surfaces of your machine are coated with a heavy-duty rust preventative that prevents corrosion during shipment and storage. This rust preventative works extremely well, but it will take a little time to clean.
Be patient and do a thorough job cleaning your machine. The time you spend doing this now will give you a better appreciation for the proper care of your machine's unpainted surfaces.
There are many ways to remove this rust preven­tative, but the following steps work well in a wide variety of situations. Always follow the manufac­turer’s instructions with any cleaning product you use and make sure you work in a well-ventilated area to minimize exposure to toxic fumes.
Before cleaning, gather the following:
Basic steps for removing rust preventative:
1.
2.
amount of cleaner/degreaser, then let it soak
3. Wipe off the surfaces. If your cleaner/degreas-
off easily. If you have a plastic paint scraper, scrape off as much as you can first, then wipe
4.
then coat all unpainted surfaces with a quality
Avoid chlorine-based solvents, such as
The following is a description of the main compo­nents shipped with your machine. Lay the compo­nents out to inventory them.
Note: If you can't find an item on this list, check the mounting location on the machine or examine the packaging materials carefully. Occasionally we pre-install certain components for shipping purposes.
Inventory: (Figure 6) Qty
A. Hex Wrench 4mm ....................................... 1
B. Hex Wrench 5mm ....................................... 1
C. Double End Wrench 12mm & 14mm .......... 1
D. Handwheel Handles ................................... 3
E. Crank Arm (not shown) ............................... 1
Cleanup
Disposable Rags Cleaner/degreaser (WD•40 works well) Safety glasses & disposable gloves Plastic paint scraper (optional)
A
B
Figure 6. Model G0728 inventory.
If any nonproprietary parts are missing (e.g. a nut or a washer), we will gladly replace them; or for the sake of expediency, replacements can be obtained at your local hardware store.
C
D
Put on safety glasses.
Coat the rust preventative with a liberal
for 5–10 minutes.
er is effective, the rust preventative will wipe
off the rest with the rag.
Repeat Steps 2–3 as necessary until clean,
metal protectant to prevent rust.
NOTICE
acetone or brake parts cleaner, that may damage painted surfaces.
Model G0728–31 (Mfg. Since 11/11)
-13-
Site Considerations
Weight Load
Physical Environment
Place this machine near an existing power source.
Shadows, glare, or strobe effects that may distract
Refer to the Machine Data Sheet for the weight of your machine. Make sure that the surface upon which the machine is placed will bear the weight of the machine, additional equipment that may be installed on the machine, and the heaviest work­piece that will be used. Additionally, consider the weight of the operator and any dynamic loading that may occur when operating the machine.
Space Allocation
Consider the largest size of workpiece that will be processed through this machine and provide enough space around the machine for adequate operator material handling or the installation of auxiliary equipment. With permanent installations, leave enough space around the machine to open or remove doors/covers as required by the main­tenance and service described in this manual.
See below for required space allocation.
Children or untrained people may be seriously injured by this machine. Only install in an access restricted location.
The physical environment where the machine is operated is important for safe operation and lon­gevity of machine components. For best results, operate this machine in a dry environment that is free from excessive moisture, hazardous chemi­cals, airborne abrasives, or extreme conditions. Extreme conditions for this type of machinery are generally those where the ambient temperature range exceeds 41°–104°F; the relative humidity range exceeds 20–95% (non-condensing); or the environment is subject to vibration, shocks, or bumps.
Electrical Installation
Make sure all power cords are protected from traffic, material handling, moisture, chemicals, or other hazards. Make sure to leave access to a means of disconnecting the power source or engaging a lockout/tagout device, if required.
Lighting
Lighting around the machine must be adequate enough that operations can be performed safely.
or impede the operator must be eliminated.
-14-
68"
Figure 7. Minimum working clearances.
Models G0728–31 (Mfg. Since 11/11)
48"
Moving & Placing
2. Use a 1⁄2" wrench to unbolt the mill from the
pallet.
Base Unit
The vertical mill is a heavy machine. Serious personal injury may occur if safe moving methods are not used. To be safe, get assis­tance and use power equipment rated for at least 1500 lbs. to move the shipping crate and remove the machine from the crate.
To move and place this mill:
1. After removing the crate from the shipping
pallet, wrap lifting straps around the turret, as shown in Figure 8, and securely attach them to your power lifting equipment.
3. With assistance to steady the machine, move it as close to the prepared location as pos­sible.
4. Lift it just enough to clear the pallet and any floor obstacles, then situate it in its final posi­tion.
5. When mounting the machine to the floor, use a precision level to make sure the table is level from side to side and front to back.
Note: If necessary, use shims to make sure
there are no gaps between the base and the floor to avoid cracking or warping the cast iron.
Lifting Straps
Turret
Figure 8. Positioning the lifting straps.
Model G0728–31 (Mfg. Since 11/11)
-15-
Anchoring the machine to the floor prevents it from tipping or shifting and reduces any vibration that may occur during operation, resulting in a machine runs slightly quieter and feels more solid.
If the machine will be installed in a commercial or workplace setting, or if it is permanently connect­ed (hardwired) to the power supply, local codes may require that it be anchored to the floor.
If not required by any local codes, fastening the machine to the floor is an optional step. If you choose not to do this with your machine, we rec­ommend placing it on machine mounts, as these provide an easy method for leveling and they have vibration-absorbing pads.
Anchoring to Floor
Lag shield anchors with lag screws (see below) are a popular way to anchor machinery to a con­crete floor, because the anchors sit flush with the floor surface, making it easy to unbolt and move the machine later, if needed. However, anytime local codes apply, you MUST follow the anchoring methodology specified by the code.
Anchoring to Concrete Floors
NOTICE
Anchor studs are stronger and more per­manent alternatives to lag shield anchors; however, they will stick out of the floor, which may cause a tripping hazard if you decide to move your machine.
Using Machine Mounts
Using machine mounts, shown in Figure 10, gives the advantage of fast leveling and vibration reduc­tion. The large size of the foot pads distributes the weight of the machine to reduce strain on the floor.
Lag Screw
Machine Base
Concrete
Figure 5. Popular method for anchoring
machinery to a concrete floor.
-16 -
Flat Washer
Lag Shield Anchor
Drilled Hole
Figure 10. Machine mount example.
Models G0728–31 (Mfg. Since 11/11)
Assembly
Gather the needed tools and components listed in
Needed for Setup on Page 12.
To assemble the mill:
1. Secure the three handles to the handwheels, as shown in Figures 11 and 12.
2. Remove the retaining ring from the end of the
vertical crank screw, install the crank handle, then re-install the retaining ring, as shown in Figure 13.
Retaining Ring
Handle
Figure 11. Right table handle attached to
handwheel (left table handle not shown).
Handle
Figure 12. Cross feed handle attached to
handwheel.
Figure 13. Vertical crank handle properly
installed.
Model G0728–31 (Mfg. Since 11/11)
-17-
Initial Lubrication
After you have completed all previous setup instructions and circuit requirements, the machine is ready to be connected to the power supply.
To avoid unexpected startups or property dam­age, use the following steps whenever connecting or disconnecting the machine.
1. TurnthemachinepowerswitchOFF.
2.
matching
is
1. TurnthemachinepowerswitchOFF.
2.
completely
cord
This mill has numerous moving metal-to-metal contacts that require proper lubrication to help ensure efficient and long-lasting mill operation. However, some lubrication must be performed manually. Lubricate the spindle and quill before proceeding to the Test Run or Spindle Break-In sections.
NOTICE
Failure to follow reasonable lubrication practices as outlined in this manual for your mill could lead to premature failure of your mill and will void the warranty.
To lubricate the spindle do the following steps:
1. Use the coarse downfeed handle, completely
feed out the quill and lock it in position with the quill lock. Rub the quill down with a lightly oiled rag.
Power Connection
Connecting Power
 Insert the power cord plug into a
power supply receptacle. The machine nowconnectedtothepowersource.
2. While holding the coarse downfeed handle, release the quill lock and return the quill to its initial position.
3. Add 6 to 10 drops of oil to the spindle lubri­cation cup and wait 5–10 minutes (see
Figure 14).
Figure 14. Spindle lubrication cup location.
Spindle
Lubrication
Cup
Figure 15. Connecting power.
Disconnecting Power
 Graspthemoldedplugandpullit
outofthereceptacle.Donotpullbythe asthismaydamagethewiresinside.
Note: The spindle lubrication cup is a gradual
gravity powered system. Extending the quill at this stage will empty the cup too rapidly to effectively lubricate the spindle.
-18-
Figure 16. Disconnecting power.
Models G0728–31 (Mfg. Since 11/11)
Test Run
Once the assembly is complete, test run your machine to make sure it runs properly and is ready for regular operation. The test run consists of verifying the following: 1) The motor powers up and runs correctly and 2) the spindle switch works correctly.
If, during the test run, you cannot easily locate the source of an unusual noise or vibration, stop using the machine immediately, then review
Troubleshooting on Page 34.
To test run the machine:
1. Make sure you understand the safety instruc-
tions at the beginning of the manual and that the machine is set up properly.
2. Make sure all tools and objects used during setup are cleared away from the machine.
3. Make sure the spindle is lubricated (refer to Initial Lubrication on Page 18 for detailed
instructions).
4. Ensure the spindle switch is in the OFF posi­tion.
If you cannot find a remedy, contact our Tech Support at (570) 546-9663 for assistance.
Before starting the mill, make sure you have performed the preceding assembly instructions, and you have read through the rest of the manual and are familiar with the various functions and safety features on this machine. Failure to follow this warning could result in serious personal injury or even death!
NOTICE
Complete the Initial lubrication procedures on Page 18 before proceeding. Failure to follow reasonable lubrication practices as outlined in this manual could lead to pre­mature failure of your mill and will void the warranty.
5. If it is not already, connect the machine to the
power source.
6. Verify that the machine is operating correctly by turning the spindle switch to the FWD position.
—When operating correctly, the machine
runs with little or no vibration or rubbing noises.
— Investigate and correct strange or unusual
noises or vibrations before operating the machine further. Always disconnect the machine from power when investigating or correcting potential problems.
7. Turn the spindle switch to the OFF position.
8. Turn the spindle switch to the REV position.
—When operating correctly, the machine
runs with little or no vibration or rubbing noises.
Model G0728–31 (Mfg. Since 11/11)
— Investigate and correct strange or unusual
noises or vibrations before operating the machine further. Always disconnect the machine from power when investigating or correcting potential problems.
When all of the Test Run procedures are suc­cessfully completed, proceed to Spindle Break- In.
-19 -
Spindle Break-In
It is essential to closely follow the proper break-in procedures to ensure trouble-free performance of this mill.
Do not attempt to perform the spindle break­in until successful completion of the Test Run section on Page 19. Failure to complete the test run of the machine increases the chance for serious injury or property dam­age.
NOTICE
Complete the Initial lubrication procedures on Page 18 before proceeding. Failure to follow reasonable lubrication practices as outlined in this manual could lead to pre­mature failure of your mill and will void the warranty.
Successfully complete the spindle break-in procedure to avoid rapid wear of spindle components when placed into operation.
To perform the spindle break-in procedure:
1. Adjust the pulleys to set the spindle speed
to 230 RPM (G0728/G0729), or 270 RPM (G0730/G0731) (see Page 27 for detailed instruction on Adjusting Spindle Speed).
2. Turn the switch to the FWD position.
3. Let the mill run at this speed for 20 minutes,
then turn the spindle OFF and wait for it to stop.
4. Turn the spindle direction switch to the REV position, and let it run for another 20 minutes.
5. Set the spindle speed at 1650 RPM (G0728/ G0729), or 1720 RPM (G0730/G0731), then repeat Steps 2–4.
6. Turn the mill OFF. The spindle break-in is now complete and the machine is ready for operation.
-20-
Models G0728–31 (Mfg. Since 11/11)
SECTION 4: OPERATIONS
Operation Safety
To reduce the risk of serious injury when using this machine, read and understand this entire manual before beginning any operations.
Damage to your eyes or face could result from using this machine without proper pro­tective gear. Always wear safety glasses or a face shield when operating this machine.
Basic Controls
This vertical mill is equipped with an ON/OFF spindle direction switch, as shown in Figure 17. The mill can be turned ON in the Forward (FWD) direction, and turned ON in the Reverse (REV) direction. Returning the switch to the vertical OFF position turns the motor off.
OFF
REV
FWD
Loose hair, clothing, or jewelry could get caught in machinery and cause serious personal injury. Keep these items away from moving parts at all times to reduce this risk.
NOTICE
If you have never used this type of machine or equipment before, we strongly recom­mend that you read books, trade magazines, or get formal training before beginning any projects. Regardless of the content in this section, Grizzly Industrial will not be held liable for accidents caused by lack of train­ing.
Figure 17. Illustration of spindle direction switch
Model G0728–31 (Mfg. Since 11/11)
-21-
Table Movement
This mill table has three paths of movement that are controlled by the corresponding handwheels or the vertical crank handle (see Figure 18).
Logitudinal (X-Axis)
or Left & Right
Knee Lock
Saddle Lock
Cross Feed (Y-Axis) or In & Out
Vertical (Z-Axis) or
Up & Down
Figure 18. Three movement paths of the mill
table.
The graduated dials are marked in increments of
0.001", with one full revolution moving the table
0.12 5".
Locks
The table of this vertical mill has locks to secure the table in position along each axis of move­ment. Locking the table reduces unwanted move­ment and reduces error in milling operations. Use the table, saddle, and knee locks shown in
Figures 19 –20 to secure the table in position.
Figure 20. Saddle and knee locks.
Limit Stops
Limit stops increase repeatability in milling operations. Positioning the stops along the table slots limits the distance the table or saddle can travel (see Figures 21–22).
Longitudinal Limit
Stops
Limit Block
Figure 21. Table limit stops and block.
-22-
Limit Block
Table Locks
Cross Limit Stops
Figure 22. Cross limit stops and block.
Figure 19. Table locks.
Models G0728–31 (Mfg. Since 11/11)
Longitudinal Power Feed System
The G0729 and G0731 vertical mills are equipped with a longitudinal power feed and limit switch for controlled X-axis table movement. Refer to Figure 23 and the descriptions below to understand the functions of these devices.
Tools Needed Qty
Wrench or Socket 12mm ................................... 1
To operate the longitudinal power feed:
1. Loosen the table locks (see Figure 24).
I
A
B
D
C
E
F
H
G
Figure 23. Longitudinal power feed system.
A. Limit Switch: Stops powered table move-
ment when either limit stop presses a plunger on the switch.
B. Limit Stop: Activates the limit switch. Secure
these devices along the table to limit longitu­dinal movement.
C. Rapid Movement Button: When pressed,
moves the table at the maximum speed in the direction selected.
Limit Stop
Limit Switch
Table Locks
Figure 24. Example of table locks, limit switch,
and limit stop.
2. Position the limit stops along the table to confine the longitudinal distance you want the table to travel, then tighten the hex bolts to secure them in place.
3. Move the power feed direction lever to the center or neutral position, then plug the power feed power cord into an appropriate receptacle.
D. Direction Lever: Starts, reverses, and stops
longitudinal table movement.
E. Speed Dial: Controls the speed that the table
moves—turn the dial clockwise to increase the speed.
F. ON/OFF Switch: The master power switch
for the power feed.
G. Power Lamp: Lights when the power feed is
turned ON.
H. Handwheel: Manually positions the table.
I. Graduated Dial: Marked in 0.001" incre-
ments, each complete revolution is equal to
0.200" of longitudinal table travel.
Model G0728–31 (Mfg. Since 11/11)
Be sure there is enough running clearance between the table, spindle, vise/clamps, or jigs before turning the power feed ON. Failure to do so could result in injury from tool breaking and pieces being thrown at high speed.
-23-
4. Rotate the speed dial to the minimum speed (all the way to the left), and use the direction lever to select the direction of table travel.
Head Tilting
5. Flip the ON/OFF switch up to turn the power
feed ON.
6. Adjust the speed dial to move the table at the correct speed for your operation.
Note: Power feed rates are difficult to pre-
cisely adjust. We recommend that you exper­iment with different dial settings to find the feed rate that best works for your operation.
7. When you are through using the power feed, leave the direction lever in the center or neutral position, and flip the ON/OFF switch down to turn the power feed OFF.
Always keep the table locked in place unless controlled movement is required for your operation. Unexpected table move­ment during operations could cause the cutter to bind with the workpiece, resulting in personal injury, and possible damage to the cutter and workpiece.
The head tilts 90° to the left or right (see
Figure 25).
Figure 25. Head tilted 45° to the left.
Tools Needed Qty
Wrench 17mm.................................................... 1
To tilt the head left or right:
1. DISCONNECT THE MILL FROM POWER!
2. Loosen the four hex nuts and lock washers
on both sides of the turret (see Figure 26).
Hex Nuts and
Lock Washers
(2 of 4)
Head Tilting
Scale
Figure 26. Head tilting hex nuts and lock
washers (2 of 4 shown).
-24-
Models G0728–31 (Mfg. Since 11/11)
3. Tilt the head to the left or right and use the head tilt scale to determine the angle of tilt.
4. Re-tighten the four hex nuts and lock washers to secure the head.
Always lock the head in place after adjusting tilt. Unexpected movement of the head during operations could cause the cutter to bind with the workpiece, resulting in personal injury, and possible damage to the cutter and workpiece.
Turret Rotation
The turret rotates 360° around the column (see
Figure 27).
To rotate the turret left or right:
1. DISCONNECT THE MILL FROM POWER!
2. Loosen the three hex nuts and lock washers
on the turret (see Figure 28).
Turret Hex Nuts and
Lock Washers (2 of 3)
Turret
Rotation
Scale
Figure 28. Turret rotation hex nuts and lock
washers (2 of 3 shown).
Figure 27. Head and turret rotated 45° to the
left.
Tools Needed Qty
Wrench 17mm.................................................... 1
3. Rotate the head and turret around the column to the left or right using the turret rotation scale to determine the amount of rotation.
4. Re-tighten the three hex nuts and lock wash­ers to secure the head and turret in place.
Always lock the turret in place after rotation. Unexpected movement of the head during operations could cause the cutter to bind with the workpiece, resulting in personal injury, and possible damage to the cutter and workpiece.
Model G0728–31 (Mfg. Since 11/11)
-25-
Tramming Spindle
4. Center the parallel block under the spindle
and tighten the table, knee, and quill locks to eliminate unwanted movement.
Tramming the spindle ensures that the spindle and table are perpendicular along the X-axis (see Figure 29). This operation should be performed when returning the spindle to the vertical position after operations in which the head was tilted.
Spindle
Z-Axis
90º
X-Axis
Table
Figure 29. Spindle perpendicular to the table in
the X-axis.
Tools Needed Qty
Wrench 17mm.................................................... 1
Dial Test Indicator .............................................. 1
Indicator Holder ................................................. 1
Precision Parallel Block ..................................... 1
To tram the spindle:
5. With the test indicator attached to the indica-
tor holder, mount the holder in the spindle.
Note: The goal is to adjust the head so that
the differences between the measurements are zero within the capabilities of the test indicator. However, specific tolerances will be determined by each operation.
6. Measure spindle alignment along the X-axis at one end of the parallel block (see Figure 30).
Indicator Holder
Spindle
Dial Test Indicator
Parallel Block
Table
Figure 30. Dial test indicator mounted.
7. Rotate the spindle by hand so that the indica-
tor rests on the other end of the parallel block along the X-axis.
1. DISCONNECT THE MILL FROM POWER!
2. Loosen the 4 head tilt hex nuts and lock
washers.
Note: When tramming the spindle it is best to
tighten the nuts snug enough that the head needs light taps with a rubber mallet to move. This prevents the head from moving freely and losing adjustments between measurements.
3. Ensure the table is free from chips and nicks that may change the elevation of the parallel block.
-26-
—If the indicator dial reads zero or is with-
in the acceptable tolerances, continue to Step 8.
—If the indicator has moved from zero out-
side acceptable tolerances, adjust the tilt of the head and repeat Steps 6 and 7.
8. Retighten the four hex nuts and lock washers.
Always lock the head in place after adjusting tilt. Unexpected movement of the head during operations could cause the cutter to bind with the workpiece, resulting in personal injury, and possible damage to the cutter and workpiece.
Models G0728–31 (Mfg. Since 11/11)
Adjusting Spindle
Speed
To select the correct spindle speed (RPM) for a milling operation, you will need to: 1) Determine the spindle speed needed for the workpiece, and 2) configure the belts to provide the closest calculated speed.
Calculating Spindle Speed
1. Use the table in Figure 31 to determine the
cutting speed or surface feet per minute (SFM) required for the workpiece material.
Cutting Speeds for High Speed Steel (HSS)
Cutting Tools
Workpiece Material Cutting Speed (SFM)
Aluminum & alloys 300
Brass & Bronze 150
Copper 100
Cast Iron, soft 80
Cast Iron, hard 50
Mild Steel 90
Cast Steel 80
Alloy Steel, hard 40
Tool Steel 50
Stainless Steel 60
Titanium 50
Plastics 300-800
Wood 300-500
Note: For carbide cutting tools, double the cutting speed. These values are a guideline only. Refer to the MACHINERY'S HANDBOOK for more detailed information.
Figure 31. Cutting speed table for HSS cutting
tools.
2. Measure the diameter of the cutting tool in inches.
3. Use the following formula to calculate the required spindle speed RPM:
Setting Spindle Speed
Tools Needed Qty
Wrench 24 mm .................................................. 2
To set the spindle speed:
1. DISCONNECT THE MILL FROM POWER.
2. Release motor pulley tension by loosening
the jam nut and then the tensioner bolt (see Figure 32).
Tensioner Bolt
Jam
Nut
Figure 32. Tensioner bolt and jam nut location.
3. Using the table in Figure 33, arrange the
belts to provide the best RPM for the cutting operation.
PULLEY ARRANGEMENT
A
B
C
D
I
II
III
G0728/29
G0730/31
A
670
950 420
1650 1200
1720 1110
SPINDLE RPM CHART
B
Figure 33. Vertical milling machine RPM table.
320
14202520 2170
14103200 2050
I
II
III
C
D
230
270
570
490
*Recommended
Cutting Speed (FPM) x 12
Tool Dia. (in inches) x 3.14
=
*Double if using carbide cutting tool
Model G0728–31 (Mfg. Since 11/11)
Spindle
Speed (RPM)
4. Retension the belts to the proper tension (see V-Belt Tensioning on Page 33).
-27-
Downfeed Controls
A. Quill Dog: Moves with the quill. Use the
pointer on the side with the downfeed scale to determine the depth of downfeed.
Refer to Figures 34–35 and the following descrip- tions to understand the functions of the downfeed controls that affect the travel of the quill, spindle, an d cutter.
A
E
Figure 34. Downfeed controls viewed from the
H
B
D
right side.
F
C
G
B. Downfeed Scale: Displays in inches the
amount of quill travel.
C. Coarse Downfeed Handle: When this han-
dle is enabled with the downfeed selector, it raises/lowers the quill quickly.
D. Quill Lock: Locks the quill in place but does
not affect spindle rotation.
E. Downfeed Stop & Lock: Stops downfeed
travel when the quill dog reaches this point. Set the stop at any position along the downfeed scale, then secure it in place by tightening the lock up to it.
F. Graduated Scale: Displays quill travel in
0.001" increments when the fine downfeed handwheel is used. One full revolution repre­sents 0.080" of quill travel.
G. Fine Downfeed Handwheel: When this
handwheel is enabled with the downfeed selector, it raises/lowers the quill in small increments.
H. Downfeed Selector: Enables either the
coarse or fine downfeed control. Tighten the selector to enable the fine downfeed handwheel, and loosen it to enable the coarse downfeed handle.
Figure 35. Downfeed controls viewed from the
left side.
-28-
Models G0728–31 (Mfg. Since 11/11)
Loading/Unloading
Tooling
This mill is equipped with a 7⁄16"-20 drawbar (see Figure 36). Use the drawbar to secure/remove tooling during loading/unloading.
Adjustment
Hex Nut
Figure 36. Drawbar and adjustment nut.
3. Open the V-belt cover and rotate the adjust-
ment hex nut to the top of the drawbar to extend the drawbar fully within the spindle (see Figure 37).
Drawbar
Figure 37. Drawbar inserted through the top of
the spindle.
4. Align the tooling key way with the quill set screw while pushing the tool firmly into the spindle taper to seat it.
Tools Needed Qty
Wrench 19mm ................................................... 2
Loading Tooling
1. DISCONNECT THE MILL FROM POWER!
2. Clean any debris or oily substances from
the mating surfaces of the spindle and tool tapers.
Cutting tools are sharp and can easily cut your hands. Always protect your hands when handling cutting tools.
5. While holding the tool in place with one hand,
thread the drawbar into the tool and hand tighten.
6. To fully seat the tool into the spindle, use the wrenches to tighten the drawbar adjustment hex nut down to draw the tool up until it is snug.
Note: Over-tightening the drawbar could
make removing the tool difficult.
Unloading Tooling
1. DISCONNECT THE MILL FROM POWER!
2. Keep one hand on the tool, loosen the adjust-
ment hex nut, then completely unthread the drawbar.
— If the tool does not release from the
spindle as the drawbar is unthreaded, turn the drawbar back into the tool one or two threads, then tap the top of the drawbar with a dead-blow hammer or rubber mallet until the tool releases.
Model G0728–31 (Mfg. Since 11/11)
-29-
ACCESSORIES
Installing unapproved accessories may
order online at www.grizzly.com or call 1-800-523-4777
SECTION 5: ACCESSORIES
cause machine to malfunction, resulting in serious personal injury or machine damage. To reduce this risk, only install accessories recommended for this machine by Grizzly.
NOTICE
Refer to our website or latest catalog for additional recommended accessories.
5
T10063—Milling Vise 12 T10064—Milling Vise 17
Ultra precise in flatness, parallelism and ver­ticality.
Anti-lift mechanism ensures the workpiece does not lift when jaws are tightened.
Ductile iron body.
Flame hardened vise bed and jaws.
Sealed bearing system.
8200 lbs. of clamping pressure.
16" x 69⁄16"
1
8" x 83⁄4"
G1075—52-PC. Clamping Kit
This clamping kit includes 24 studs, 6 step block pairs, 6 T-nuts, 6 flange nuts, 4 coupling nuts, and 6 end hold-downs. The rack is slotted so it can be mounted close to the machine for easy access. Made for
T20501—Face Shield Crown Protector 4" T20502—Face Shield Crown Protector 7" T20503—Face Shield Window T20452—"Kirova" Anti-Reflective S. Glasses T20451—"Kirova" Clear Safety Glasses H0736—Shop Fox H7194—Bifocal Safety Glasses 1.5 H7195—Bifocal Safety Glasses 2.0 H7196—Bifocal Safety Glasses 2.5
1
2 " T-slots.
Figure 39. G1075 52-PC. Clamping Kit.
®
Safety Glasses
Figure 38. T10064 Milling vise (handle included,
but not shown.
-30-
T20502
T20503
H7194
Figure 40. Eye protection assortment.
Models G0728–31 (Mfg. Since 11/11)
T20452
T20451
H0736
SECTION 6: MAINTENANCE
Cleaning &
Always disconnect power to the machine before performing maintenance. Failure to do this may result in serious person­al injury.
Schedule
For optimum performance from your machine, follow this maintenance schedule and refer to any specific instructions given in this section.
Before Daily Operation:
Check/tighten loose mounting bolts.
Check/sharpen/replace worn or damaged tooling.
Check/repair/replace worn or damaged wires.
Check for any other unsafe condition.
Use the one-shot oiler (Page 32).
Every 8 Hours of Operation:
Use the one-shot oiler (Page 32).
Add oil to the spindle lubrication cup (Page 32).
Clean the mill.
Every 40 Hours of Operation:
Lubricate the vertical bevel gears (Page 32).
Lubricate the longitudinal, cross, and vertical leadscrews (Page 33).
Protecting
Use a brush and shop vacuum to remove chips and debris from the mill. Never blow off the mill with compressed air, as this will force metal chips deep into the mechanisms and may injure your­self or bystanders.
Wipe built-up grime from the mill with a rag and a mild solvent. Remove any rust from the unpainted cast iron surfaces of this mill, then treat them with regular applications of products such as Primrose Armor Plate Way Oil, G96 SLIPIT for more details).
®
, or Boeshield® T-9 (see Grizzly Catalog
®
Gun Treatment,
Lubrication
This mill has numerous moving metal-to-metal contacts that require proper lubrication to help ensure efficient and long-lasting mill operation.
NOTICE
Failure to follow reasonable lubrication practices as outlined in this manual for your mill could lead to premature failure of your mill and will void the warranty.
Note: This maintenance schedule is based on
average usage. Adjust the maintenance schedule to match your actual usage to keep this mill run­ning smoothly and to protect your investment.
Model G0728–31 (Mfg. Since 11/11)
Other than lubrication points covered in this sec­tion, all other bearings are internally lubricated and sealed at the factory. Simply leave them alone unless they need to be replaced.
Before adding lubricant, clean debris and grime from the devices to avoid contaminating the new lubrication.
DISCONNECT THE MILL FROM POWER BEFORE PERFORMING LUBRICATION!
-31-
One-Shot Oiler
Quill Gearing
Lubricant Frequency Qty
ISO 68 Lubricant or Equivalent
The oil lines running from the one-shot oiler feed lubrication to the ways of the column (knee), saddle, and table.
Use the sight glass on the front of the oiler to make sure it is full, then pull the handle (see Figure 41) and release it to send the lubricant through the lines.
Fill Cap
Every 8 Hours of Operation
Oil Line
One-Shot
Pump
Handle
1 Pump
Lubricant Frequency Qty
ISO 68 Lubricant or Equivalent
Lift the cap of the oil cup shown in Figure 42 to add the lubricant.
Spindle
Lubrication Cup
Figure 42. Quill gearing oil cup.
Every 8 Hours of Operation
5 Drops
Vertical Bevel Gears
Figure 41. One-shot oiler.
Lubricant Frequency Qty
NLGI #2 Grease Every
40 Hours of Operation
Raise the knee up to access the vertical bevel gears underneath the saddle, then using a lightly oiled shop rag or stiff brush, clean and lubricate the bevel gears shown in Figure 43.
Bevel Gears
Thin Coat
-32-
Figure 43. Vertical bevel gears.
Models G0728–31 (Mfg. Since 11/11)
Leadscrews
Lubricant Frequency Qty
NLGI #2 Grease Every
40 Hours of Operation
Use a shop rag, stiff brush, and mineral spirits to clean away debris and grime from the lon­gitudinal, cross, and elevation leadscrews and leadscrew nuts. Apply a thin coat of lubricant to the leadscrews, then move the table through the full range of movement for each leadscrew to dis­tribute the grease (see Figures 44–45).
Thin Coat
V-Belt Tensioning
Power is transferred from the motor to the spindle with a V-belt. With normal use, this belt will gradu­ally stretch over time. When it does, perform the following procedures to re-tension it.
Tools Needed Qty
Wrench 24mm ................................................... 2
To tension the V-belt:
1. DISCONNECT THE MILL FROM POWER!
2. Lift the V-belt cover, then loosen the adjust-
ment bolt jam nut near the motor (see Figure 46).
V-Belt
Longitudinal
Leadscrew
Figure 44. Longitudinal leadscrew.
Cross
Leadscrew
Vertical
Leadscrew
Figure 45. Cross and vertical leadscrews.
Adjustment Bolt & Jam
Nut
Figure 46. V-belt tension adjustment bolt.
3. The V-belts tighten uniformly because of the
idler pulley. Rotate the adjustment bolt until the V-belt has approximately when moderate pressure is applied midway between the pulleys (see Figure 47), then re-tighten the jam nut and close the V-belt cover.
1
8" of deflection
Model G0728–31 (Mfg. Since 11/11)
Approximately 1/8"
Deflection
Figure 47. Checking for belt deflection.
-33-
SECTION 7: SERVICE
Review the troubleshooting and procedures in this section if a problem develops with your machine. If you need replacement parts or additional help with a procedure, call our Technical Support at (570) 546-9663. Note: Please gather the serial number and manufacture date of your machine before calling.
Troubleshooting
Motor & Electrical
Symptom Possible Cause Possible Solution
Machine does not start or a breaker trips.
Machine stalls or is overloaded.
Machine has vibration or noisy operation.
1. Spindle direction switch is at fault.
2. Plug/receptacle is at fault or wired incorrectly.
3. Power supply is switched OFF or is at fault.
4. Motor connection wired incorrectly.
5. Motor windings or motor is at fault.
1. Machine is undersized for the task.
2. Motor connection is wired incorrectly.
3. Plug/receptacle is at fault.
4. Pulley/sprocket slipping on shaft.
5. Motor bearings are at fault.
6. Motor has overheated.
7. Motor is at fault.
1. Tool holder or cutter is at fault.
2. Motor or component is loose.
3. Pulley is loose.
4. Machine is incorrectly mounted or sits unevenly.
5. Motor fan is rubbing on fan cover.
6. Motor bearings are at fault.
1. Replace faulty spindle direction switch.
2. Test for good contacts; correct the wiring.
3. Ensure hot lines have correct voltage on all legs and main power supply is switched ON.
4. Correct motor wiring connections (Page 38).
5. Replace motor.
1. Use smaller sharp tooling; reduce the feed rate; reduce the spindle RPM; use coolant.
2. Correct motor wiring connections (Page 38).
3. Test for good contacts; correct the wiring.
4. Replace loose pulley/shaft.
5. Test by rotating shaft; rotational grinding/loose shaft requires bearing replacement.
6. Clean off motor, let cool, and reduce workload.
7. Test and repair or replace.
1. Replace out-of-round tool holder; replace/resharpen cutter; use appropriate feed rate and cutting RPM.
2. Inspect/replace stripped or damaged bolts/nuts, and re-tighten with thread locking fluid.
3. Realign/replace shaft, pulley, setscrew, and key as required.
4. Tighten/replace mounting bolts in floor; relocate/ shim machine.
5. Replace dented fan cover or fan.
6. Test by rotating shaft; rotational grinding/loose shaft requires bearing replacement.
-34-
Models G0728–31 (Mfg. Since 11/11)
Operation
Symptom Possible Cause Possible Solution
Tool slips in collet. 1. Collet is not fully drawn into spindle taper.
2. Wrong size collet.
3. Debris on collet or spindle mating surface.
4. Excessive depth of cut.
Breaking tooling. 1. Spindle speed/feed rate too fast.
2. Tooling getting too hot.
3. Excessive depth of cut.
Machine is loud when cutting; overheats or bogs down in the cut.
Workpiece vibrates or chatters during operation.
Table hard to move. 1. Locks are tightened down.
Bad surface finish. 1. Wrong spindle speed/feed rate.
1. Excessive depth of cut.
2. Dull tooling.
3. Feed rate too fast.
1. Locks not tight.
2. Workpiece not securely clamped to table or mill vise.
3. Tooling not secure or is damaged.
4. Spindle speed/feed rate too fast.
5. Gibs are too loose.
2. Chips have loaded up on the ways.
3. Ways are dry and in need of lubrication.
4. Gibs are too tight.
2. Dull/damaged tooling; wrong tooling for operation.
3. Wrong spindle rotation for tooling.
4. Workpiece not securely clamped to table or mill vise.
5. Gibs are too loose.
1. Snug up drawbar.
2. Use correct collet for shank diameter.
3. Remove oil and debris from collet and spindle mating surfaces, then re-install.
4. Decrease depth of cut and allow chips to clear.
1. Use correct spindle RPM and feed rate (Page 27).
2. Use coolant; reduce spindle RPM/feed rate.
3. Decrease depth of cut and allow chips to clear.
1. Decrease depth of cut and allow chips to clear.
2. Use sharp tooling.
3. Decrease feed rate.
1. Tighten all locks on mill that are not associated with movement for the operation.
2. Check that clamping is tight and sufficient for the operation; make sure mill vise is tight to table.
3. Secure tooling; replace if damaged.
4. Use correct spindle RPM and feed rate (Page 27).
5. Adjust gibs properly (Page 36).
1. Fully loosen locks needed for movement.
2. Frequently clean away chips that load up during operations.
3. Use one-shot oiler to lubricate ways (Page 32).
4. Adjust gibs properly (Page 36).
1. Use correct spindle RPM and feed rate (Page 27).
2. Sharpen/replace tooling; use correct tooling for operation.
3. Check for proper spindle rotation for tooling.
4. Check that clamping is tight and sufficient for the operation; make sure mill vise is tight to table.
5. Adjust gibs properly (Page 36).
Model G0728–31 (Mfg. Since 11/11)
-35-
Adjusting Gibs
Gibs control the accuracy of table movement along the ways. Tight gibs make the movement more accurate, but harder to move. Loose gibs make the movement sloppy, but easier to move. The goal of gib adjustment is to remove unneces­sary sloppiness without causing the ways to bind.
NOTICE
Excessively loose gibs may cause poor workpiece finishes, and may cause undue wear of sliding surfaces and ways. Over­tightening the gibs may cause premature wear of these sliding devices.
Each sliding surface for the table, saddle, and knee has a tapered gib that is sandwiched between the stationary and moving surfaces. The saddle and knee have a gib on both sides. There are two adjustment screws, one on each end of each gib, that move the tapered gib back and forth, increasing or decreasing friction of the sliding surfaces.
Table Gib Adjustment
Screw (1 of 2)
Figure 48. Table gib adjustment screw (1 of 2).
Saddle Gib Adjustment
Screw (1 of 2)
DISCONNECT THE MILL FROM POWER BEFORE ADJUSTING THE GIBS!
To adjust the gibs, loosen one adjustment screw and tighten the other the same amount to move the gib until you feel a slight drag in that path of movement.
Refer to Figures 48–50 for the locations of the table, saddle, and knee gib adjustment screws.
Figure 49. Saddle gib adjustment screw (1 of 2).
Knee Gib Adjustment Screw
(1 of 2)
Figure 50. Knee gib adjustment screw (1 of 2).
-36-
Models G0728–31 (Mfg. Since 11/11)
Adjusting Backlash
Gap
Gap
Cap
Screws
Cap
Screw
Gap
Cap
Screws
Leadscrew backlash is the amount of motion the leadscrew rotates before the device begins to move. Leadscrews always have a certain amount of backlash which increases with wear. Generally,
0.005"–0.010" of backlash is an acceptable range.
The backlash of the longitudinal and cross leadscrew is adjusted by changing the gap in the leadscrew nuts (see Figures 51–52).
Cross
Leadscrew Nut
Figure 52. Cross leadscrew nut.
Use a 5mm hex wrench to tighten or loosen the cap screws on the leadscrew nuts shown in Figures 51–52, then test the amount of backlash by slowly rocking the handwheels back-and-forth.
Longitudinal
Leadscrew Nut
Figure 51. Longitudinal leadscrew nut.
Model G0728–31 (Mfg. Since 11/11)
-37-
These pages are current at the time of printing. However, in the spirit of improvement, we may make chang­es to the electrical systems of future machines. Compare the manufacture date of your machine to the one
number and manufacture date of your
machine before calling. This information can be found on the main machine label.
machine
SECTION 8: WIRING
stated in this manual, and study this section carefully.
If there are differences between your machine and what is shown in this section, call Technical Support at (570) 546-9663 for assistance BEFORE making any changes to the wiring on your machine. An updated wiring diagram may be available. Note: Please gather the serial
Wiring Safety Instructions
SHOCK HAZARD. Working on wiring that is con­nected to a power source is extremely dangerous. Touching electrified parts will result in personal injury including but not limited to severe burns, electrocution, or death. Disconnect the power from the machine before servicing electrical com­ponents!
MODIFICATIONS. Modifying the wiring beyond what is shown in the diagram may lead to unpre­dictable results, including serious injury or fire. This includes the installation of unapproved after­market parts.
WIRE CONNECTIONS. All connections must be tight to prevent wires from loosening during machine operation. Double-check all wires dis­connected or connected during any wiring task to ensure tight connections.
CIRCUIT REQUIREMENTS. You MUST follow the requirements at the beginning of this man­ual when connecting your machine to a power source.
WIRE/COMPONENT DAMAGE. Damaged wires or components increase the risk of serious per­sonal injury, fire, or machine damage. If you notice that any wires or components are damaged while performing a wiring task, replace those wires or components.
MOTOR WIRING. The motor wiring shown in these diagrams is current at the time of printing but may not match your machine. If you find this to be the case, use the wiring diagram inside the motor junction box.
CAPACITORS/INVERTERS. Some capacitors and power inverters store an electrical charge for up to 10 minutes after being disconnected from the power source. To reduce the risk of being shocked, wait at least this long before working on capacitors.
EXPERIENCING DIFFICULTIES. If you are expe­riencing difficulties understanding the information included in this section, contact our Technical Support at (570) 546-9663.
The photos and diagrams included in this section are best viewed in color. You can view these pages in color at www.grizzly.com.
-38-
Models G0728–31 (Mfg. Since 11/11)
electrical panel wiring
Ground
Ground
G0728 & G0729 Wiring Diagram
Motor Prewired for 110V
Motor Rewired for 220V
4
3
1
4
2
5
Start
Capacitor
400MFD
125VAC
Rotary Switch KEDU ZH-HC-3
6
Ground
1
6
3
2
5
Ground
Motor
Terminal
Figure 53. Motor terminal location.
Front View
R S
5 6 VU Rear View
Model G0728/29 & G0730/31 (Mfg. since 11/11)
Figure 54. Switch box location.
Plug Rewired for 220V
Ground
Hot
220
VAC
Hot
Neutral
Hot
Ground
READ ELECTRICAL SAFETY
ON PAGE 38!
G
(As Recommended)
5-15 Plug
(As Recommended)
110 VAC
Switch Box
6-15 Plug
-39-
G0730 & G0731 Wiring Diagram
Ground
Ground
Motor Prewired for 110V
Motor Rewired for 220V
4
3
Run
Capacitor
50MFD
250VAC
Start
Capacitor
400MFD 125VAC
1
4
2
5
Rotary Switch KEDU ZH-HC-3
6
Ground
1
6
3
2
5
Ground
-40-
Front View
Rear View
R S
5 6 VU
READ ELECTRICAL SAFETY
ON PAGE 38!
Plug Rewired for 220V
Ground
Hot
220
VAC
Neutral
Hot
Ground
Hot
G
(As Recommended)
110 VAC
Model G0728/29 & G0730/31 (Mfg. since 11/11)
6-15 Plug
(As Recommended)
5-15 Plug
SECTION 9: PARTS
G0728 & G0729 Head
101
102
103
160
122
142
144
143
141
146
145
146
156
147
155
149
148
140
154
158
153
121
139
138
137 136
157
152
151
150
123
128
122
126
124
125
104
105
106
107
108
109
110
111
112
113
114
121
115
118
117
116
110
119
120
159
132
133
Model G0728–31 (Mfg. Since 11/11)
134
135
127
129
130
131
-41-
G0728 & G0729 Head Parts List
REF PART # DESCRIPTION REF PART # DESCRIPTION
101 P0728101 SPINDLE NUT 131 P0728131 SPINDLE NUT 102 P0728102 SPANNER LOCK WASHER 132 P0728132 LOCK KNOB SHAFT 103 P0728103 SPINDLE PULLEY 133 P0728133 LOCK BLOCK SLEEVE 104 P0728104 SPLINE SLEEVE 134 P0728134 COMPRESSION SPRING 105 P0728105 BEARING COVER 135 P0728135 LOCK PLUNGER SMALL 106 P6009ZZ BALL BEARING 6009ZZ 136 P0728136 LIMIT BLOCK SCREW 107 PR56M EXT RETAINING RING 45MM 137 P0728137 DOWNFEED LOCK RING 108 PR67M INT RETAINING RING 75MM 138 P0728138 DOWNFEED STOP RING 109 P0728109 HEAD CASTING 139 P0728139 QUILL DOG 110 PN13 HEX NUT 1/2-13 140 PS20M PHLP HD SCR M5-.8 X 15 111 PLW07 LOCK WASHER 1/2 141 P0728141 HANDWHEEL 112 PB49 HEX BOLT 1/2 -13 X 1/2 142 P0728142 HANDLE 5/16-18 X 1/2 113 P0728113 GEAR SHAFT 143 P0728143 GRADUATED DIAL 114 P0728114 TORSION SPRING 144 P0728144 LOCKING THUMB SCREW 5-.8 X 12 115 P0728115 END CAP 145 P0728145 SPANNER NUT 9/16-12 116 PR08M EXT RETAINING RING 19MM 146 P51102 THRUST BEARING 51102 117 P0728117 HANDLE LEVER 147 P0728147 SLEEVE 118 P0728118 KNOB 1/2-13 148 P0728148 WOODRUFF KEY 5 X 20 119 PCAP14M CAP SCREW M8-1.25 X 20 149 P0728149 WORM SHAFT 120 P0728120 HANDLE BASE 150 P0728150 COUPLING WORM GEAR 121 PCAP24M CAP SCREW M5-.8 X 16 151 P0728151 COMPRESSION SPRING 122 PSS03M SET SCREW M6-1 X 8 152 P0728152 WOODRUFF KEY 6 X 15 123 P0728123 OIL CUP 153 P0728153 COUPLING 124 P6206ZZ BALL BEARING 6206ZZ 154 P0728154 END CAP 125 P0728125 SPINDLE QUILL 155 PS09M PHLP HD SCR M5-.8 X 10 126 P0728126 SPANNER NUT 30MM 156 P0728156 KNURLED KNOB 127 P6007ZZ BALL BEARING 6007ZZ 157 PS05M PHLP HD SCR M5-.8 X 8 128 PTLW15M EXT TOOTH WASHER 30MM 158 PK25M KEY 7 X 7 X 20 129 P7207 ANG CONTACT BEARING 7207 159 P0728159 LOCK HANDLE 130 P0728130 SPINDLE 160 P0728160 DRAWBAR 7/16-20 X 12 W/NUT
-42-
Models G0728–31 (Mfg. Since 11/11)
232
231
236
233
237
235
234
230
213
G0728 & G0729 Drive System
218
216
215
214
213
212
230
220
222 223
222
224
225
226 227
228
229
219
217
211
212
208
209
210
207-1
207-2
207-5
207-6
201
202
203
204
205
206
207
207-3
207-10
207-4
207-7
207-8
207-9
REF PART # DESCRIPTION REF PART # DESCRIPTION
201 P0728201 WOODRUFF KEY 5 X 40 214 PB56 HEX BOLT 1/2-13 X 1-3/4 202 PVA32 V-BELT A32 215 P0728215 MOUNTING PLATE 203 PSS03M SET SCREW M6-1 X 8 216 P0728216 BRACKET PIVOT PIN 204 P0728204 MOTOR PULLEY 217 P0728217 VERTICAL HEAD ADAPTER 205 PCAP14M CAP SCREW M8-1.25 X 20 218 P0728218 UPPER BELT COVER 206 PW01M FLAT WASHER 8MM 219 P0728219 KNOB 3/8-16 X 1/2 207 P0728207 MOTOR 1-1/2HP 1PH 110V/220V 220 PR21M INT RETAINING RING 35MM 207-1 P0728207-1 MOTOR FAN 222 P6202ZZ BALL BEARING 6202ZZ 207-2 P0728207-2 MOTOR FAN COVER 223 P0728223 PULLEY PIVOT PIN 207-3 P0728207-3 JUNCTION BOX 224 P0728224 PULLEY IDLER 207-4 P0728207-4 START CAPACITOR 225 P0728225 LOWER BELT COVER 207-5 P0728207-5 CAPACITOR COVER 226 PB52M HEX BOLT M6-1 X 35 207-6 P0728207-6 CONTACT PLATE 227 PW03M FLAT WASHER 6MM 207-7 P6205ZZ BALL BEARING 6205ZZ 228 P0728228 LATCH 207-8 P6203ZZ BALL BEARING 6203ZZ 229 PS79M PHLP HD SCR M3-.5 X 8 207-9 P0728207-9 CENTRIFUGAL SWITCH 1725RPM 230 PS05M PHLP HD SCR M5-.8 X 8 207-10 P0728207-10 TERMINAL BAR 3P 231 PN13 HEX NUT 1/2-13 208 PB191M HEX BOLT M16-2 X 75 232 P0728232 COVER SUPPORTING ARM 209 PN13M HEX NUT M16-2 233 PS09M PHLP HD SCR M5-.8 X 10 210 P0728210 BRACKET 234 P0728234 COVER HINGE 211 PB55 HEX BOLT 1/2-13 X 1-1/2 235 PVA35 V-BELT A35 212 PLW07 LOCK WASHER 1/2 236 P0728236 PULLEY SWIVEL 213 PN13 HEX NUT 1/2-13 237 P0728237 PULLEY SWIVEL PIN
Model G0728–31 (Mfg. Since 11/11)
-43-
G0728 & G0729 Table & Saddle
301
332
324
327 328
329 330
327
303
323
333
310
322
304
321
330
336
305
306
329
334
320
319
307
311
312
313
318
343
342
327
335
327
337
317
339
338
323
340
341
322
321
316
315
344-9
344-8
314
344-7
310
344-5
313
312
G0728 Only
344-6
311
309
308
307
G0729 Only
344-4
344-10
344-1
306
305
344-2
344-3
303
304
302
301
335
REF PART # DESCRIPTION REF PART # DESCRIPTION
301 P0728301 HANDLE 3/8-16 X 1/2 328 P0728328 LOCK LEVER 302 PN04 HEX NUT 5/8-11 329 P0728329 TABLE LOCKING LEVER 303 PSS03M SET SCREW M6-1 X 8 330 PCAP01M CAP SCREW M6-1 X 16 304 P0728304 HANDWHEEL 332 PS09M PHLP HD SCR M5-.8 X 10 305 P0728305 GRADUATED DIAL 333 P0728333 WAY WIPER 306 P0728306 LOCKING THUMB SCREW 5-.8 X 12 334 P0728334 SADDLE GIB 307 PCAP06M CAP SCREW M6-1 X 25 335 PCAP38M CAP SCREW M5-.8 X 25 308 P0728308 SPACER 336 P0728336 LIMIT SEAT 309 PR09M EXT RETAINING RING 20MM 337 P0728337 CROSS LEADSCREW NUT 310 P6004ZZ BALL BEARING 6004ZZ 338 PCAP31M CAP SCREW M8-1.25 X 25 311 PCAP30M CAP SCREW M6-1 X 45 339 P0728339 SADDLE 312 P0728312 LEADSCREW BRACKET 340 P0728340 STOP BLOCK 313 P0728313 WOODRUFF KEY 5 X 20 341 PS06M PHLP HD SCR M5-.8 X 20 314 P0728314 LONGITUDINAL LEADSCREW 342 P0728342 LONGITUDINAL NUT 315 PS03M PHLP HD SCR M6-1 X 8 343 PW03M FLAT WASHER 6MM 316 P0728316 WAY COVER 344-1 P0729344-1 POWER FEED ASSEMBLY 317 P0728317 WAY COVER HOLDER 344-2 P0729344-2 RETAINING COLLAR 318 P0728318 TABLE 344-3 P0729344-3 GRADUATED DIAL 319 P0728319 SPANNER NUT WASHER 344-4 PCAP06M CAP SCREW M6-1 X 25 320 P0728320 SPANNER NUT 344-5 P0729344-5 WOODRUFF KEY 3 X 30 321 PB01M HEX BOLT M10-1.5 X 30 344-6 P0729344-6 STOP W/ PLUNGER ASSY 322 P0728322 ADJUSTING SCREW SLEEVE 344-7 P0729344-7 AUTO STOP SWITCH 323 PN02M HEX NUT M10-1.5 344-8 PS11M PHLP HD SCR M6-1 X 16 324 P0728324 TABLE GIB 344-9 PW03M FLAT WASHER 6MM 327 P0728327 GIB ADJUSTING SCREW 344-10 P0729344-10 POWER FEED ADAPTER GEAR
-44-
Models G0728–31 (Mfg. Since 11/11)
428
427
426
425
G0728 & G0729 Knee & Base
411
410
407
409
406
407
423
418
421
421
420
419
418
417
412
416
415
429
430
424
430
425
431
441
422
420
426
432
438
416
415
418
421
420
433
434
415
416
436
436
437
435
417
421
444
405
445
446
447
448
403
449
457
452
450
459
455
454
456
460
471
472
461
463
464
465
466
467
470
469
Model G0728–31 (Mfg. Since 11/11)
463
467
468
462
-45-
G0728 & G0729 Knee & Base Parts List
REF PART # DESCRIPTION REF PART # DESCRIPTION
403 P0728403 COLUMN 437 P0728437 LEADSCREW 405 PCAP68M CAP SCREW M6-1 X 8 438 P0728438 PEDESTAL 406 P0728406 KNEE GIB 441 P0728441 MACHINE BASE 407 P0728407 GIB ADJUSTMENT SCREW 444 P0728444 LIMIT TRACK 409 P0728409 KNEE 445 PB01M HEX BOLT M10-1.5 X 30 410 P0728410 KNEE COVER 446 P0728446 SLEEVE 411 PS12M PHLP HD SCR M3-.5 X 6 447 PN02M HEX NUT M10-1.5 412 P0728412 LOCK LEVER 448 PB29M HEX BOLT M6-1 X 30 415 P0728415 SPANNER NUT 449 PB72 HEX BOLT 1/2 -13 X 2 416 P0728416 TAB WASHER 450 PLW07 LOCK WASHER 1/2 417 P0728417 BEVEL GEAR 452 P0728452 SPINDLE SWITCH KEDU ZH-HC-3 418 P6004ZZ BALL BEARING 6004ZZ 454 P0728454 COLUMN ACCESS PANEL 419 P0728419 GEAR SHAFT SLEEVE 455 PS68M PHLP HD SCR M6-1 X 10 420 PCAP01M CAP SCREW M6-1 X 16 456 P0728456 MOTOR CORD 14G 5W 36" 421 P0728421 WOODRUFF KEY 5 X 20 457 P0728457 STRAIGHT LT STRAIN RELIEF 3/8 PT 422 P0728422 VERTICAL CRANK SHAFT 459 P0728459 POWER CORD 14G 3W 72" 5-15 423 PR09M EXT RETAINING RING 20MM 460 PB58 HEX BOLT 3/8-16 X 2 424 P0728424 CLUTCH 461 PN08 HEX NUT 3/8-16 425 PSS03M SET SCREW M6-1 X 8 462 P0728462 STAND 426 P0728426 LOCKING THUMB SCREW 5-.8 X 12 463 PS20M PHLP HD SCR M5-.8 X 15 427 P0728427 GRADUATED DIAL 464 P0728464 ONE SHOT OILER ASSEMBLY 428 P0728428 CRANK HANDLE ARM 465 P0728465 JOINT 429 PR07M EXT RETAINING RING 18MM 466 PS60M PHLP HD SCR M5-.8 X 30 430 P0728301 HANDLE 3/8-16 X 1/2 467 P0728467 LIMIT BLOCK 431 P0728431 HANDWHEEL 468 PN06M HEX NUT M5-.8 432 P0728432 GRADUATED DIAL 469 P0728469 OIL TUBING 4MM X 100MM 433 P51104 THRUST BEARING 51104 470 P0728470 OIL TUBING 4MM X 340MM 434 P0728434 BEARING HOUSING 471 PW02 FLAT WASHER 3/8 435 P0728435 CROSS LEAD SCREW 472 PLW04 LOCK WASHER 3/8 436 P6204ZZ BALL BEARING 6204ZZ
-46-
Models G0728–31 (Mfg. Since 11/11)
G0728 & G0729 Machine Labels
602
601
610
603
604
605
606
607
608
609
REF PART # DESCRIPTION REF PART # DESCRIPTION
601 PLABEL-12C READ MANUAL LABEL 606 P0729606 MACHINE ID LABEL (G0729) 602 PLABEL-54A FACE SHIELD LABEL 607 PPAINT-11 GRIZZLY TOUCH UP PAINT–PUTTY 603 PLABEL-62A DISCONNECT 11OV LABEL 608 PPAINT-1 GRIZZLY TOUCH UP PAINT–GREEN 604 PLABEL-62C DISCONNECT 110V LABEL 609 P0728609 MODEL NUMBER G0728 605 PLABEL-14A ELECTRICITY LABEL 609 P0729609 MODEL NUMBER G0729 606 P0728606 MACHINE ID LABEL (G0728) 610 PLABEL-55A ENTANGLEMENT HAZARD LABEL
Safety labels warn about machine hazards and ways to prevent injury. The owner of this machine MUST maintain the original location and readability of the labels on the machine. If any label is removed or becomes unreadable, REPLACE that label before using the machine again. Contact Grizzly at (800) 523-4777 or www.grizzly.com to order new labels.
Model G0728–31 (Mfg. Since 11/11)
-47-
G0730 & G0731 Head
101
102
103
160
122
142
144
143
141
146
145
156
146
147
155
159
149
148
140
132
154
133
121
139
137
136
158
157
153
152
138
134
135
151
150
122
123
124
125
126
127
128
129
104
105
106
107
108
109
110
111 112
113
114
121
118
117
115
116
110
119
120
-48-
127
130
131
Models G0728–31 (Mfg. Since 11/11)
G0730 & G0731 Head Parts List
REF PART # DESCRIPTION REF PART # DESCRIPTION
101 P0728101 SPINDLE NUT 131 P0731606 SPINDLE COLLAR 102 P0730102 SPANNER LOCK WASHER 132 P0728132 LOCK KNOB SHAFT 103 P0730103 SPINDLE PULLEY 133 P0728133 LOCK BLOCK SLEEVE 104 P0728104 SPLINE SLEEVE 134 P0728134 COMPRESSION SPRING 105 P0730105 BEARING COVER 135 P0728135 LOCK PLUNGER SMALL 106 P6209ZZ BALL BEARING 6209ZZ 136 P0728136 LIMIT BLOCK SCREW 107 PR56M EXT RETAINING RING 45MM 137 P0728137 DOWNFEED LOCK RING 108 PR27M INT RETAINING RING 85MM 138 P0728138 DOWNFEED STOP RING 109 P0730109 HEAD CASTING 139 P0728139 QUILL DOG 110 PN13 HEX NUT 1/2-13 140 PS20M PHLP HD SCR M5-.8 X 15 111 PLW07 LOCK WASHER 1/2 141 P0728141 HANDWHEEL 112 PB55 HEX BOLT 1/2-13 X 1-1/2 142 P0728142 HANDLE 5/16-18 X 1/2 113 P0728113 GEAR SHAFT 143 P0730143 GRADUATED DIAL 114 P0728114 TORSION SPRING 144 P0728144 LOCKING THUMB SCREW 5-.8 X 12 115 P0728115 END CAP 145 P0728145 SPANNER NUT 9/16-12 116 PR08M EXT RETAINING RING 19MM 146 P51102 THRUST BEARING 51102 117 P0728117 HANDLE LEVER 147 P0728147 SLEEVE 118 P0730118 KNOB 1/2-13 148 P0730148 WOODRUFF KEY 5 X 20 119 PCAP31M CAP SCREW M8-1.25 X 25 149 P0730149 WORM SHAFT 120 P0728120 HANDLE BASE 150 P0730150 COUPLING WORM GEAR 121 PCAP24M CAP SCREW M5-.8 X 16 151 P0730151 COMPRESSION SPRING 122 PSS03M SET SCREW M6-1 X 8 152 P0730152 WOODRUFF KEY 6 X 15 123 P0728123 OIL CUP 153 P0728153 COUPLING 124 P6206ZZ BALL BEARING 6206ZZ 154 P0728154 END CAP 125 P0730125 SPINDLE QUILL 155 PS09M PHLP HD SCR M5-.8 X 10 126 P0730126 SPANNER NUT 35MM 156 P0728156 KNURLED KNOB 127 P7207 ANGULAR CONTACT BEARING 7207 157 PS05M PHLP HD SCR M5-.8 X 8 128 P0730128 BEARING SPACER LARGE 158 PK25M KEY 7 X 7 X 20 129 P0730129 BEARING SPACER SMALL 159 P0728159 LOCK HANDLE 130 P0730130 SPINDLE 160 P0728160 DRAWBAR 7/16-20 X 12 W/NUT
Model G0728–31 (Mfg. Since 11/11)
-49-
G0730 & G0731 Drive System
201 202 203
232
231
213 237 236
235
234
230
233
230
238
219 220 221
222 223
222 224 225
226 227
228 229
218
217
210
216
215
214
213
212
211
212
209
208
207-1
207-2
207-5
207-7
207-8
207-11
204
205
206
207
207-3
207-4
207-6
207-9
207-10
207-12
REF PART # DESCRIPTION REF PART # DESCRIPTION
201 P0730201 WOODRUFF KEY 5 X 40 214 PB56 HEX BOLT 1/2-13 X 1-3/4 202 PVB35 V-BELT B35 215 P0728215 MOUNTING PLATE 203 PSS03M SET SCREW M6-1 X 8 216 P0728216 BRACKET PIVOT PIN 204 P0730204 MOTOR PULLEY 217 P0730217 TURRET 205 PCAP14M CAP SCREW M8-1.25 X 20 218 P0730218 UPPER BELT COVER 206 PW01M FLAT WASHER 8MM 219 P0730219 KNOB 3/8-16 X 1/2 207 P0730207 MOTOR 1-1/2HP 110V/220V 1-PH 220 P0731606 CAP SCREW M5-.8 X 20 207-1 P0730207-1 MOTOR FAN 221 P0730221 FLANGE COVER 207-2 P0730207-2 MOTOR FAN COVER 222 P6204ZZ BALL BEARING 6204ZZ 207-3 P0730207-3 JUNCTION BOX 223 P0730223 PULLEY PIVOT STRD 207-4 P0730207-4 TERMINAL BAR 4P 224 P0730224 PULLEY 207-5 P0730207-5 START CAPACITOR COVER 225 P0730225 LOWER BELT COVER 207-6 P0730207-6 S CAPACITOR 400M 125V 3 X 2 226 PB52M HEX BOLT M6-1 X 35 207-7 P0730207-7 CONTACT PLATE 227 PW03M FLAT WASHER 6MM 207-8 P0730207-8 CENTRIFUGAL SWITCH 1725RPM 228 P0728228 LATCH 207-9 P6205ZZ BALL BEARING 6205ZZ 229 PS79M PHLP HD SCR M3-.5 X 8 207-10 P6203ZZ BALLBEARING 6203ZZ 230 PS05M PHLP HD SCR M5-.8 X 8 207-11 P0730207-11 RUN CAPACITOR COVER 231 PN06M HEX NUT M5-.8 207-12 P0730207-12 R CAPACITOR 50M 250V 232 P0730232 BRACE 208 PB131M HEX BOLT M16-2 X 70 233 PS09M PHLP HD SCR M5-.8 X 10 209 PN13M HEX NUT M16-2 234 P0728234 COVER HINGE 210 P0730210 MOTOR BRACKET 235 PVB40 V-BELT B40 211 PB55 HEX BOLT 1/2-13 X 1-1/2 236 P0730236 PULLEY SWIVEL 212 PLW07 LOCK WASHER 1/2 237 P0728237 PULLEY SWIVEL PIN 213 P0730213 HEX NUT 1/2-13 238 PR74M INT RETAINING RING 45MM
-50-
Models G0728–31 (Mfg. Since 11/11)
303
301
324
327
328
329 330
327
332
G0730 & G0731 Table & Saddle
305
322
323
333
304
310
321
330
334
306
336
335
320
311
319
312
307
329
313
327
318
343
342
337
317
335
327
338
339
341
340
323
322
321
316 315
344-9
344-8
344-7
314
313
344-5
344-6
311
312
310
G0730 Only
309
308
G0731 Only
344-4
344-10
344-1
307
306
305
344-2
304
344-3
303
302
301
REF PART # DESCRIPTION REF PART # DESCRIPTION
301 P0730301 HANDLE 3/8-16 X 1/2 328 P0730328 SADDLE LOCK SCREW 302 PN04 HEX NUT 5/8-11 329 P0730329 TABLE LOCK SCREW 303 PSS03M SET SCREW M6-1 X 8 330 PCAP01M CAP SCREW M6-1 X 16 304 P0728141 HANDWHEEL 332 PS09M PHLP HD SCR M5-.8 X 10 305 P0728305 GRADUATED DIAL 333 P0728333 WAY WIPER 306 P0728306 LOCKING THUMB SCREW 5-.8 X 12 334 P0728334 SADDLE GIB 307 PCAP06M CAP SCREW M6-1 X 25 335 PCAP38M CAP SCREW M5-.8 X 25 308 P0730308 SPACER 336 P0728336 LIMIT SEAT 309 PR09M EXT RETAINING RING 20MM 337 P0728337 CROSS LEADSCREW NUT 310 P6004ZZ BALL BEARING 6004ZZ 338 PCAP31M CAP SCREW M8-1.25 X 25 311 PCAP30M CAP SCREW M6-1 X 45 339 P0730339 SADDLE 312 P0728312 LEADSCREW BRACKET 340 P0728340 STOP BLOCK 313 P0730313 WOODRUFF KEY 5 X 20 341 PS06M PHLP HD SCR M5-.8 X 20 314 P0730314 LONGITUDINAL LEADSCREW 342 P0728342 LONGITUDINAL NUT 315 PS03M PHLP HD SCR M6-1 X 8 343 PW03M FLAT WASHER 6MM 316 P0728316 WAY COVER 344-1 P0729344-1 POWER FEED ASSEMBLY 317 P0728317 WAY COVER HOLDER 344-2 P0729344-2 RETAINING COLLAR 318 P0730318 TABLE 344-3 P0729344-3 GRADUATED DIAL 319 P0730319 SPANNER NUT WASHER 20MM 344-4 PCAP06M CAP SCREW M6-1 X 25 320 P0728320 SPANNER NUT 344-5 P0729344-5 WOODRUFF KEY 3 X 30 321 PB01M HEX BOLT M10-1.5 X 30 344-6 P0729344-6 STOP W/ PLUNGER ASSY 322 P0730322 LIMIT STOP 344-7 P0729344-7 AUTO STOP SWITCH 323 PN02M HEX NUT M10-1.5 344-8 PS11M PHLP HD SCR M6-1 X 16 324 P0728324 TABLE GIB 344-9 PW03M FLAT WASHER 6MM 327 P0728327 GIB ADJUSTMENT SCREW 344-10 P0729344-10 POWER FEED ADAPTER GEAR
Model G0728–31 (Mfg. Since 11/11)
-51-
429
430
427
428
426
425
424
G0730 & G0731 Knee & Base
412
410
407
409
444
445
405
406 407
447
446
423
418
430
421
425
422
431
426
432
421
418
416
415
420
421
419
420
433
418
434
417
416
435
411
415
415 416 417 436 421
436
448
403
457
456
455
467
466
460
461
462
464
463
460
464
465
437
438
441-1
420
442
441
401
449
454
452
459
450
440
439
-52-
Models G0728–31 (Mfg. Since 11/11)
G0730 & G0731 Knee & Base Parts List
REF PART # DESCRIPTION REF PART # DESCRIPTION
401 PS68M PHLP HD SCR M6-1 X 10 436 P6204ZZ BALL BEARING 6204ZZ 403 P0730403 COLUMN 437 P0730437 VERTICAL LEADSCREW 405 PCAP68M CAP SCREW M6-1 X 8 438 P0730438 LEADSCREW BASE 406 P0728406 KNEE GIB 439 P0730439 BASE SIDE COVER 407 P0728407 GIB ADJUSTMENT SCREW 440 P0730440 PLUG 409 P0730409 KNEE 441 P0730441 BASE 410 P0730410 CHIP GUARD 442 P0730442 COVER 411 PS12M PHLP HD SCR M3-.5 X 6 444 P0728444 LIMIT TRACK 412 P0730412 KNEE LOCKING SCREW 444-1 P0730444-1 SPLASH PAN 415 P0728415 SPANNER NUT 445 PB01M HEX BOLT M10-1.5 X 30 416 P0730416 SPANNER NUT WASHER 20MM 446 P0730446 LIMIT STOP 417 P0728417 BEVEL GEAR 447 PN02M HEX NUT M10-1.5 418 P6004ZZ BALL BEARING 6004ZZ 448 PB29M HEX BOLT M6-1 X 30 419 P0730419 VERTICAL CRANK HOUSING 449 PB72 HEX BOLT 1/2-13 X 2 420 PCAP01M CAP SCREW M6-1 X 16 450 PLW07 LOCK WASHER 1/2 421 P0730421 WOODRUFF KEY 5 X 20 452 P0728452 SPINDLE SWITCH KEDU ZH-HC-3 422 P0728422 VERTICAL CRANK SHAFT 454 P0728454 COLUMN ACCESS PANEL 423 PR09M EXT RETAINING RING 20MM 455 PS03M PHLP HD SCR M6-1 X 8 424 P0728424 CLUTCH 456 P0730456 POWER CORD 14G 3W 72" 5-15 425 PSS03M SET SCREW M6-1 X 8 457 P0728457 STRAIGHT LT STRAIN RELIEF 3/8 PT 426 P0728426 LOCKING THUMB SCREW 5-.8 X 12 459 P0730459 MOTOR CORD 14G 5W 36" 427 P0728427 GRADUATED DIAL 460 PS20M PHLP HD SCR M5-.8 X 15 428 P0728428 CRANK HANDLE ARM 461 P0730461 ONE SHOT OILER ASSEMBLY 429 PR07M EXT RETAINING RING 18MM 462 P0730462 ELBOW ADAPTER 430 P0730301 HANDLE 3/8-16 X 1/2 463 PS60M PHLP HD SCR M5-.8 X 30 431 P0728141 HANDWHEEL 464 P0730464 T-ADAPTER 432 P0728432 GRADUATED DIAL 465 PN06M HEX NUT M5-.8 433 P51104 THRUST BEARING 51104 466 P0730466 OIL TUBING 4MM X 100MM 434 P0728434 BEARING HOUSING 467 P0730467 OIL TUBING 4MM X 340MM 435 P0731606 CROSS FEED LEADSCREW
Model G0728–31 (Mfg. Since 11/11)
-53-
G0730 & G0731 Machine Labels
602
601
610
603
604
605
606
607
609
REF PART # DESCRIPTION REF PART # DESCRIPTION
601 PLABEL-12C READ MANUAL 1.5W X 2.5H 606 G0731606 MACHINE ID LABEL (G0731) 602 PLABEL-54A FACE SHIELD 1.5W X 2.5H 607 PPAINT-1 GRIZZLY TOUCH UP PAINT–GREEN 603 PLABEL-62A DISCONNECT 110V 1.5 X 2.5H 608 PPAINT-11 GRIZZLY TOUCH UP PAINT–PUTTY 604 PLABEL-62C DISCONNECT 110V 2.8 X 1.5H 609 P0730609 MODEL NUMBER G0730 605 PLABEL-14A ELECTRICITY 0.7W X 0.6H 609 P0731609 MODEL NUMBER G0731 606 P0730606 MACHINE ID LABEL (G0730) 610 PLABEL-55A ENTANGLEMENT HAZARD 2.5W X 1.5H
608
Safety labels warn about machine hazards and ways to prevent injury. The owner of this machine MUST maintain the original location and readability of the labels on the machine. If any label is removed or becomes unreadable, REPLACE that label before using the machine again. Contact Grizzly at (800) 523-4777 or www.grizzly.com to order new labels.
-54-
Models G0728–31 (Mfg. Since 11/11)
WARRANTY CARD
Name _____________________________________________________________________________
Street _____________________________________________________________________________
City _______________________ State _________________________ Zip _____________________
Phone # ____________________ Email _________________________________________________
Model # ____________________ Order # _______________________ Serial # __________________
The following information is given on a voluntary basis. It will be used for marketing purposes to help us develop better products and services. Of course, all information is strictly confidential.
1. How did you learn about us? ____ Advertisement ____ Friend ____ Catalog ____ Card Deck ____ Website ____ Other:
2. Which of the following magazines do you subscribe to?
____ Cabinetmaker & FDM ____ Family Handyman ____ Hand Loader ____ Handy ____ Home Shop Machinist ____ Journal of Light Cont. ____ Live Steam ____ Model Airplane News ____ Old House Journal ____ Popular Mechanics
3. What is your annual household income? ____ $20,000-$29,000 ____$30,000-$39,000 ____ $40,000-$49,000 ____ $50,000-$59,000 ____$60,000-$69,000 ____ $70,000+
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4. What is your age group? ____ 20-29 ____ 30-39 ____ 40-49 ____ 50-59 ____ 60-69 ____ 70+
5. How long have you been a woodworker/metalworker? ____ 0-2 Years ____ 2-8 Years ____ 8-20 Years ____ 20+ Years
6. How many of your machines or tools are Grizzly? ____ 0-2 ____ 3-5 ____ 6-9 ____10+
____ Popular Science ____ Popular Woodworking ____ Precision Shooter ____ Projects in Metal ____ RC Modeler ____ Rie ____ Shop Notes ____ Shotgun News ____ Today’s Homeowner ____ Wood
____ Wooden Boat ____ Woodshop News ____ Woodsmith ____ Woodwork ____ Woodworker West ____ Woodworker’s Journal ____ Other:
7. Do you think your machine represents a good value? _____Yes _____No
8. Would you recommend Grizzly Industrial to a friend? _____Yes _____No
9. Would you allow us to use your name as a reference for Grizzly customers in your area? Note: We never use names more than 3 times. _____ Yes _____No
10. Comments: _____________________________________________________________________
_________________________________________________________________________________
_________________________________________________________________________________
_________________________________________________________________________________
FOLD ALONG DOTTED LINE
FOLD ALONG DOTTED LINE
Place
Stamp
Here
GRIZZLY INDUSTRIAL, INC. P.O. BOX 2069 BELLINGHAM, WA 98227-2069
Send a Grizzly Catalog to a friend:
Name_______________________________
Street_______________________________
City______________State______Zip______
TAPE ALONG EDGES--PLEASE DO NOT STAPLE
WARRANTY AND RETURNS
We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, special,
WARRANTY AND RETURNS
Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole written warranty and any and all warranties that may be implied by law, including any merchantability or fitness, for any par­ticular purpose, are hereby limited to the duration of this written warranty. We do not warrant or represent that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants. In no event shall Grizzly’s liability under this warranty exceed the purchase price paid for the product and any legal actions brought against Grizzly shall be tried in the State of Washington, County of Whatcom.
or consequential damages arising from the use of our products.
To take advantage of this warranty, contact us by mail or phone and give us all the details. We will then issue you a “Return Number,’’ which must be clearly posted on the outside as well as the inside of the carton. We will not accept any item back without this number. Proof of purchase must accompany the merchandise.
The manufacturers reserve the right to change specifications at any time because they constantly strive to achieve better quality equipment. We make every effort to ensure that our products meet high quality and durability standards and we hope you never need to use this warranty.
Please feel free to write or call us if you have any questions about the machine or the manual.
Thank you again for your business and continued support. We hope to serve you again soon.
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