Grizzly G0718 User guide

Download

MODEL G0718

HINGE BORING MACHINE

OWNER'S MANUAL

(For models manufactured since 12/10)

WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE

OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.

#CRBLJBTS13651 PRINTED IN TAIWA N

V1. 0 5 .18

This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators.

Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.

The owner of this machine/tool is solely responsible for its safe use. This responsibility includes but is not limited to proper installation in a safe environment, personnel training and usage authorization, proper inspection and maintenance, manual availability and comprehension, application of safety devices, cutting/sanding/grinding tool integrity, and the usage of personal protective equipment.

The manufacturer will not be held liable for injury or property damage from negligence, improper training, machine modifications or misuse.

Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:

• Lead from lead-based paints.

• Crystalline silica from bricks, cement and other masonry products.

• Arsenic and chromium from chemically-treated lumber.

Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: Work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.

Table of Contents

INTRODUCTION ............................................... 2

Manual Accuracy

Contact Info.................................................... 2

Machine Description Identification Machine Data Sheet

SECTION 1: SAFETY

Safety Instructions for Machinery Additional Safety for Boring Machines

SECTION 2: POWER SUPPLY

Availability Full-Load Current Rating Circuit Information Circuit Requirements for 110V Circuit Requirements for 220V Grounding Requirements Extension Cords Voltage Conversion

SECTION 3: SETUP

Needed for Setup Unpacking Inventory Cleanup Site Considerations

Weight Load Space Allocation Physical Environment Electrical Installation

Lighting Lifting & Placing Mounting Assembly Dust Collection

Power Connection........................................ 19

Connecting Power

Disconnecting Power Test Run

.................................................... 12

...................................................... 13

........................................................ 13

...................................................... 14

...................................................... 15

..................................................... 16

...................................................... 20

........................................... 2

...................................... 2

................................................... 3

...................................... 4

....................................... 6

.................. 6

........... 8

........................ 9

.................................................... 9

............................. 9

....................................... 9

.................... 9

.......................... 10

........................................ 10

................................... 11

....................................... 12

......................................... 12

...................................... 14

.............................................. 14

........................................ 14

................................ 14

.................................. 14

........................................... 15

............................................. 19

..................................... 19

................................. 19

SECTION 4: OPERATIONS

Basic Controls

Disabling & Locking Switch.......................... 22

Setup Overview............................................ 22

Operation Overview Hold-Down Clamps Boring Head Setup

Selecting Boring Head & Bits Replacing Boring Head Installing & Adjusting Boring Bits

Headstock Setup.......................................... 26

Drilling Depth Setback Distance Operation Swing Arm Test Fit & Adjustment

Fence Stop Setup

Determining Number of Hinges Two-Hinge Door Three-Hinge Door Four-Hinge Door

SECTION 5: ACCESSORIES

SECTION 6: MAINTENANCE

Schedule Cleaning Lubrication

Headstock Slides Depth & Throat Adjustment Shafts Pivot Points Boring Head Assembly

SECTION 7: SERVICE

Troubleshooting

Motor & Electrical Operation

SECTION 8: WIRING

Wiring Safety Instructions Wiring Diagram

110V Wiring Machine Re-wired for 220V

.............................................. 21

...................................... 23

...................................... 24

............................................. 27

....................................... 27

................................................... 28

........................................ 29

........................................ 30

...................................... 30

........................................ 31

...................................................... 35

....................................................... 35

................................................... 35

....................................... 36

................................................ 36

........................................... 37

...................................... 37

................................................... 38

...................................... 39

............................................ 40

............................................... 40

........................... 21

..................................... 22

.................... 24

............................. 24

.............. 25

............. 28

................. 29

......................... 32

......................... 35

............ 36

.............................. 36

................................... 37

............................ 39

....................... 40

SECTION 9: PARTS

............................................................. 41

Body

............................................................ 43

Table Headstock Handle Machine Labels

WARRANTY AND RETURNS

.................................................... 44

.......................................................... 45

....................................... 41

............................................ 46

........................ 49

INTRODUCTION

We are proud to provide a high-quality owner’s manual with your new machine!

instructions, specifications, drawings, and photographs in this manual. Sometimes we make mistakes, but our policy of continuous improvement also means that

you receive is

slightly different than shown in the manual

If you find this to be the case, and the difference between the manual and machine leaves you confused or unsure about something

check our

website for an updated version. W

current

manuals and

on our web-

site at

Alternatively, you can call our Technical Support for help. Before calling, make sure you write down the

from the machine ID label (see below). This information is required for us to provide proper tech support, and it helps us determine if updated documentation is available for your machine.

We stand behind our machines! If you have questions or need help, contact us with the information below. Before contacting, make sure you get the

serial number

from the

machine ID label. This will help us help you faster.

We want your feedback on this manual. What did you like about it? Where could it be improved? Please take a few minutes to give us feedback.

Email: manuals@grizzly.com

Manual Accuracy

made every effort to be exact with the

sometimes the machine

www.grizzly.com.

Manufacture Date and Serial Number

manual updates for free

e post

Contact Info

and manufacture date

Grizzly Technical Support

1815 W. Battlefield

Springfield, MO 65807 Phone: (570) 546-9663

Email: techsupport@grizzly.com

Grizzly Documentation Manager

P.O. Box 2069

Bellingham, WA 98227-2069

Manufacture Date

Serial Number

Machine Description

The Model G0718 is a production machine designed for drilling and installing European-style hinges in cabinet doors.

Grizzly offers are a number of different boring heads and interchangeable boring bits (all sold separately), so the machine can be used for a wide variety of different hinge brands.

The stock machine excels at large production runs of 2-hinge doors. It is supplied with all the components necessary to make small runs of 3- or 4-hinge doors; however, an additional extension fence and stops are recommended to expedite larger or more frequent runs requiring 3 or 4 hinges.

-2-

Model G0718 (Mfd. Since 12/10)

Identification

To reduce your risk of serious injury, read this entire manual BEFORE

Figure 1. Model G0718 controls and features.

A. Fence Extension w/Left Scale

Throat Adjustment Knob

B. C. ON/OFF Switch Assembly D. Drive Motor E. Boring Head Assembly w/Bits (Sold

Separately)

Throat Position Lock

F. G. Depth Adjustment Knob H. Downfeed Handle I. Depth Position Scale

J. Throat Position Scale K. Table Support w/Hold-Down Track L. Hold-Down Base & Arm Assembly M. 4" Dust Port N. Fence Stops

Hold-Down Clamp

O. P. Work Table Q. Table Fence Set R. Boring Head Guard

Model G0718 (Mfd. Since 12/10)

using machine.

-3-

Machine Data Sheet

macHine daTa

SHeeT

model G0718

HinGe borinG macHine

Product Dimensions:

Weight ........................................................................................................................................................................... 154 lbs.

Width (side-to-side) x Depth (front-to-back) x Height ..................................................................................29 x 25 x 36-5/8 in.

Foot Print (Length x Width) ........................................................................................................................... 15-1/2 x 22-1/2 in.

Shipping Dimensions:

Type ........................................................................................................................................... Cardboard Top & Wood Pallet

Content .......................................................................................................................................................................... Machine

Weight ............................................................................................................................................................................ 198 lbs.

Length/Width/Height ...........................................................................................................................................32 x 29 x 35 in.

Electrical:

Power Requirement ...............................................................................................................110V/220V, Single-Phase, 60 Hz

Pre-Wired Voltage .............................................................................................................................................................. 110V

Full-Load Current Rating .....................................................................................................................10A at 110V, 5A at 220V

Minimum Circuit Size ........................................................................................................................15A at 110V, 15A at 220V

Switch ........................................................................................... ON/OFF Switch w/Emergency Stop Paddle & Anti-Start Pin

Switch Voltage ..........................................................................................................................................................110V/220V

Cord Length ..........................................................................................................................................................................9 ft.

Cord Gauge .................................................................................................................................................................. 14 AWG

Plug Included ........................................................................................................................................................................Yes

Included Plug Type ................................................................................................................................... NEMA 5-15 for 110V

Recommended Plug/Outlet Type .............................................................................................................. NEMA 6-15 for 220V

Motors:

Main

Type ......................................................................................................................................................................... TEFC

Horsepower ...............................................................................................................................................................1 HP

Voltage ............................................................................................................................................................110V/220V

Prewired ................................................................................................................................................................... 110V

Phase .......................................................................................................................................................... Single-Phase

Amps ....................................................................................................................................................................... 10/5A

Speed ...............................................................................................................................................................3440 RPM

Cycle ........................................................................................................................................................................ 60 Hz

Number Of Speeds ..........................................................................................................................................................1

Power Transfer ............................................................................................................................................... Direct Drive

Bearings .....................................................................................................................Shielded and Permanently Sealed

Main Specifications:

Operation Information

Maximum Depth of Stroke .......................................................................................................................................... 4 in.

Maximum Boring Depth from Edge ............................................................................................................................ 4 in.

-4-

Model G0718 (Mfd. Since 12/10)

Other Information

Other Specifications:

Features:

Construction

Other Related Infomation

Country Of Origin ............................................................................................................................................................ Taiwan

Warranty ........................................................................................................................................................................... 1 Year

Serial Number Location ...........................................................................................................ID Label on Center of the Stand

Customer Cleanup and Assembly Time ...................................................................................................................30 Minutes

Boring Bit Shaft Thread ...........................................................................................................................................10mm

Rear Fence ................................................................................................................................... 12 in. Right, 12 in. Left

Extension Fence .......................................................................................................................................................28 in.

Back Fence Stop ...................................................................................................................................................2 Piece

Number of Spindles on Boring Head .....................................................................................3 Spindles (2 Left, 1 Right)

Rail Shaft Construction ...................................................................... SUJ-2 High Carbon Anti-Friction Steel Slide Shaft

Boring Head Construction .................................................................................................................................Aluminum

Headstock Construction ................................................................................................................................ Sheet Metal

Guard ................................................................................................................................................................Clear PVC

Head Carriage ..........................................................................................................................................Aluminum Alloy

Motor Seat ................................................................................................................................................ Aluminum Alloy

Table ........................................................................................................................................................ Laminated MDF

Paint .........................................................................................................................................................Powder Coated

Swing Boring Head Tolerance ......................................................................................................................... +/- 0.2mm

Number of Dust Ports ...................................................................................................................................................... 1

Dust Port Size ............................................................................................................................................................4 in.

Swing boring head tolerance +/- 0.2mm Downfeed stroke scale position indicator Rear fence scale position indicator 28" extension fence Manual stroke operation

Model G0718 (Mfd. Since 12/10)

-5-

SECTION 1: SAFETY

For Your Own Safety, Read Instruction

Manual Before Operating This Machine

The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures. Always use common sense and good judgment.

Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury. It may also be used to alert against unsafe practices.

This symbol is used to alert the user to useful information about

NOTICE

proper operation of the machine.

Safety Instructions for Machinery

OWNER’S MANUAL. Read and understand this

owner’s manual BEFORE using machine.

TRAINED OPERATORS ONLY. Untrained operators have a higher risk of being hurt or killed. Only allow trained/supervised people to use this machine. When machine is not being used, disconnect power, remove switch keys, or lock-out machine to prevent unauthorized use—especially around children. Make your workshop kid proof!

DANGEROUS ENVIRONMENTS. Do not use machinery in areas that are wet, cluttered, or have poor lighting. Operating machinery in these areas greatly increases the risk of accidents and injury.

MENTAL ALERTNESS REQUIRED. Full mental alertness is required for safe operation of machinery. Never operate under the influence of drugs or alcohol, when tired, or when distracted.

ELECTRICAL EQUIPMENT INJURY RISKS. You can be shocked, burned, or killed by touching live electrical components or improperly grounded machinery. To reduce this risk, only allow qualified service personnel to do electrical installation or repair work, and always disconnect power before accessing or exposing electrical equipment.

DISCONNECT POWER FIRST. nect machine from power supply BEFORE making adjustments, changing tooling, or servicing machine. This prevents an injury risk from unintended startup or contact with live electrical components.

EYE PROTECTION. Always wear ANSI-approved safety glasses or a face shield when operating or observing machinery to reduce the risk of eye injury or blindness from flying particles. Everyday eyeglasses are NOT approved safety glasses.

Always discon-

-6-

Model G0718 (Mfd. Since 12/10)

WEARING PROPER APPAREL. Do not wear clothing, apparel or jewelry that can become entangled in moving parts. Always tie back or cover long hair. Wear non-slip footwear to reduce risk of slipping and losing control or accidentally contacting cutting tool or moving parts.

HAZARDOUS DUST. Dust created by machinery operations may cause cancer, birth defects, or long-term respiratory damage. Be aware of dust hazards associated with each workpiece material. Always wear a NIOSH-approved respirator to reduce your risk.

HEARING PROTECTION. Always wear hearing protection when operating or observing loud machinery. Extended exposure to this noise without hearing protection can cause permanent hearing loss.

REMOVE ADJUSTING TOOLS. Tools left on machinery can become dangerous projectiles upon startup. Never leave chuck keys, wrenches, or any other tools on machine. Always verify removal before starting!

USE CORRECT TOOL FOR THE JOB. Only use this tool for its intended purpose—do not force it or an attachment to do a job for which it was not designed. Never make unapproved modifications—modifying tool or using it differently than intended may result in malfunction or mechanical failure that can lead to personal injury or death!

AWKWARD POSITIONS. Keep proper footing and balance at all times when operating machine. Do not overreach! Avoid awkward hand positions that make workpiece control difficult or increase the risk of accidental injury.

CHILDREN & BYSTANDERS. Keep children and bystanders at a safe distance from the work area. Stop using machine if they become a distraction.

GUARDS & COVERS. Guards and covers reduce accidental contact with moving parts or flying debris. Make sure they are properly installed, undamaged, and working correctly BEFORE operating machine.

FORCING MACHINERY. Do not force machine. It will do the job safer and better at the rate for which it was designed.

NEVER STAND ON MACHINE. Serious injury may occur if machine is tipped or if the cutting tool is unintentionally contacted.

STABLE MACHINE. Unexpected movement during operation greatly increases risk of injury or loss of control. Before starting, verify machine is stable and mobile base (if used) is locked.

USE RECOMMENDED ACCESSORIES. Consult this owner’s manual or the manufacturer for recommended accessories. Using improper accessories will increase the risk of serious injury.

UNATTENDED OPERATION. To reduce the risk of accidental injury, turn machine OFF and ensure all moving parts completely stop before walking away. Never leave machine running while unattended.

MAINTAIN WITH CARE. Follow all maintenance instructions and lubrication schedules to keep machine in good working condition. A machine that is improperly maintained could malfunction, leading to serious personal injury or death.

DAMAGED PARTS. Regularly inspect machine for damaged, loose, or mis-adjusted parts—or any condition that could affect safe operation. Immediately repair/replace BEFORE operating machine. For your own safety, DO NOT operate machine with damaged parts!

MAINTAIN POWER CORDS. When disconnecting cord-connected machines from power, grab and pull the plug—NOT the cord. Pulling the cord may damage the wires inside. Do not handle cord/plug with wet hands. Avoid cord damage by keeping it away from heated surfaces, high traffic areas, harsh chemicals, and wet/damp locations.

EXPERIENCING DIFFICULTIES. If at any time you experience difficulties performing the intended operation, stop using the machine! Contact our Technical Support at (570) 546-9663.

Model G0718 (Mfd. Since 12/10)

-7-

Additional Safety for Boring Machines

EYE/FACE/HAND PROTECTION. Debris from

the drilling operation can be thrown at the operator. Always wear safety glasses or a face shield to protect your eyes and face during boring operations. The spinning boring bits are sharp and can cause serious injury. Always keep hands and fingers away from the moving bits. To reduce the risk of entanglement, DO NOT wear gloves when operating this machine.

GUARDS. The boring head guard reduces the risk of debris being thrown at the operator. DO NOT operate this machine with this guard removed.

BORING OPERATION. The boring bits rotate with tremendous torque, especially at start up. To avoid the bits grabbing the workpiece and unexpectedly moving it, never start the machine with the boring bits pressed against the workpiece.

DULL OR WORN BITS. Dull or damaged bits may break apart during operation, be thrown at the operator, or reduce the performance of the operation. Inspect bits before each use. DO NOT operate with dull or damaged bits.

SECURING WORKPIECE. The operator's hands may be drawn into the spinning boring bits if the workpiece moves unexpectedly during operation. Make sure the workpiece is firmly against the fence, and the workpiece is fully secured with the hold-downs.

BORING BITS. A rapidly spinning boring bit can be thrown at the operator if it comes loose from the chuck. Only use boring bits with a 10mm shank designed for this machine. Properly secure the bits in the chucks before beginning operations.

SURFACE/WORKPIECE PREPARATION. Never turn the machine ON before clearing the table of all tools, scrap wood, etc. Only drill wood products that are free of imperfections or foreign objects. Never use this machine to drill metal.

EXPERIENCING DIFFICULTIES. If at any time you are experiencing difficulties performing the intended operation, stop using the machine! Contact our Technical Support at (570) 546-9663.

Like all machinery there is potential danger when operating this machine. Accidents are frequently caused by lack of familiarity or failure to pay attention. Use this machine with respect and caution to decrease the risk of operator injury. If normal safety precautions are overlooked or ignored, serious personal injury may occur.

-8-

No list of safety guidelines can be complete. Every shop environment is different. Always consider safety first, as it applies to your individual working conditions. Use this and other machinery with caution and respect. Failure to do so could result in serious personal injury, damage to equipment, or poor work results.

Model G0718 (Mfd. Since 12/10)

SECTION 2: POWER SUPPLY

Before installing the machine, consider the availability and proximity of the required power supply circuit. If an existing circuit does not meet the requirements for this machine, a new circuit must be installed. To minimize the risk of electrocution, fire, or equipment damage, installation work and electrical wiring must be done by an electrician or qualified service personnel in accordance with all applicable codes and standards.

or equipment damage may occur if machine is not properly grounded and connected to power

The full-load current rating is the amperage a machine draws at 100% of the rated output power. On machines with multiple motors, this is the amperage drawn by the largest motor or sum of all motors and electrical devices that might operate at one time during normal operations.

The full-load current is not the maximum amount of amps that the machine will draw. If the machine is overloaded, it will draw additional amps beyond the full-load rating.

If the machine is overloaded for a sufficient length of time, damage, overheating, or fire may result— especially if connected to an undersized circuit. To reduce the risk of these hazards, avoid overloading the machine during operation and make sure it is connected to a power supply circuit that meets the specified circuit requirements.

For your own safety and protection of

Note: Circuit requirements in this manual apply to

a dedicated circuit—where only one machine will be running on the circuit at a time. If machine will be connected to a shared circuit where multiple machines may be running at the same time, consult an electrician or qualified service personnel to ensure circuit is properly sized for safe operation.

A power supply circuit includes all electrical equipment between the breaker box or fuse panel in the building and the machine. The power supply circuit used for this machine must be sized to safely handle the full-load current drawn from the machine for an extended period of time. (If this machine is connected to a circuit protected by fuses, use a time delay fuse marked D.)

This machine can be converted to operate on a power supply circuit that has a verified ground and meets the requirements listed below. (Refer to Voltage Conversion instructions for details.)

This machine is prewired to operate on a power supply circuit that has a verified ground and meets the following requirements:

Availability

Electrocution, fire, shock,

supply.

Full-Load Current Rating

Circuit Information

property, consult an electrician if you are unsure about wiring practices or electrical codes in your area.

Full-Load Current Rating at 110V ...... 10 Amps

Full-Load Current Rating at 220V

Model G0718 (Mfd. Since 12/10)

....... 5 Amps

Circuit Requirements for 110V

Nominal Voltage .................... 110V, 115 V, 120V

..........................................................60 Hz

Cycle Phase Power Supply Circuit Plug/Receptacle

........................................... Single-Phase

......................... 15 Amps

............................. NEMA 5-15

Circuit Requirements for 220V

Nominal Voltage .........20 8V, 2 2 0V, 230V, 240V

..........................................................60 Hz

Cycle Phase Power Supply Circuit Plug/Receptacle

........................................... Single-Phase

......................... 15 Amps

............................. NEMA 6 -15

-9-

Improper connection of the equipment-grounding wire can result in a risk of electric shock. The wire with green insulation (with or without yellow stripes) is the equipment-grounding wire. If repair or replacement of the power cord or plug is necessary, do not connect the equipment-grounding wire to a live (current carrying) terminal.

Check with a qualified electrician or service personnel if you do not understand these grounding requirements, or if you are in doubt about whether the tool is properly grounded. If you ever notice that a cord or plug is damaged or worn, disconnect it from power, and immediately replace it with a new one.

We do not recommend using an extension cord with this machine. cord, only use it if absolutely necessary and only on a temporary basis.

Extension cords cause voltage drop, which can damage electrical components and shorten motor life. Voltage drop increases as the extension cord size gets longer and the gauge size gets smaller (higher gauge numbers indicate smaller sizes).

Any extension cord used with this machine must be in good condition and contain a ground wire and matching plug/receptacle. Additionally, it must meet the following size requirements:

Grounding Requirements

This machine MUST be grounded. In the event of certain malfunctions or breakdowns, grounding reduces the risk of electric shock by providing a path of least resistance for electric current.

For 110V operation: This machine is equipped with a power cord that has an equipment-grounding wire and a grounding plug (see following figure). The plug must only be inserted into a matching receptacle (outlet) that is properly installed and grounded in accordance with all local codes and ordinances.

For 220V operation: The plug specified under “ page has a grounding prong that must be attached to the equipment-grounding wire on the included power cord. The plug must only be inserted into a matching receptacle (see following figure) that is properly installed and grounded in accordance with all local codes and ordinances.

it will not fit the outlet, have a qualified electrician install the proper outlet with a

GROUNDED

5-15 RECEPTACLE

Grounding Prong

5-15 PLUG

GROUNDED

6-15 RECEPTACLE

Current Carrying Prongs

6-15 PLUG

Grounding Prong

Figure 3. Typical 6-15 plug and receptacle.

Neutral Hot

Figure 2. Typical 5-15 plug and receptacle.

SHOCK HAZARD! Two-prong outlets do not meet the grounding requirements for this machine. Do not modify or use an adapter on the plug provided—if

verified ground.

Circuit Requirements for 220V” on the previous

-10 -

Extension Cords

If you must use an extension

Minimum Gauge Size ...........................14 AWG

Maximum Length (Shorter is Better).......50 ft.

Model G0718 (Mfd. Since 12/10)

Voltage Conversion

Hot

Ground

6-15 Plug

(As Recommended)

220

VAC

Motor

STOP

Start Capacitor

300MFD 125VAC

Run Capacitor

50MFD 250VAC

GND

Neutral

Hot

Ground

110 VAC

5-15 Plug

220 VAC

STOP

Run Capacitor

Motor

STOP

Neutral

Hot

110 VAC

5-15 Plug

This section shows how to convert the Model G0718 from 110V to 220V. The plug needed for this conversion can be purchased at any local hardware store or electrical supply store.

Items Needed Qty

• Phillips Head Screwdriver #2 ..................... 1

• NEMA 6-15 Plug ......................................... 1

• Wire Cutters ............................................... 1

• Wire Strippers ............................................. 1

NOTICE

This manual was current at the time of printing; however, if the wiring diagram provided on the inside cover of the motor junction box conflicts with this manual, always use that wiring diagram instead, as it will reflect any changes that may have occurred after printing.

4. Loosen the screws indicated in Figure 5.

Loosen

These

Screws

Rd Rd Rd

Start Capacitor

30MFD 250VAC

300MFD 125VAC

GND

Figure 5. Location of screws to be loosened.

. Reposition wires 1–4 as shown in Figure 6,

then tighten the screws loosened in Step 4.

To convert to 220V:

DISCONNECT BORING MACHINE FROM

POWER!

Cut off the pre-installed 5-15 plug from the

end of the power cord.

. Open the motor junction box (see Figure 4)

by removing the four screws from the front.

Junction Box

Figure 4. Motor junction box and screw

locations.

Model G0718 (Mfd. Since 12/10)

Rd Rd Rd

Start Capacitor

50MFD 250VAC

300MFD 125VAC

Figure 6. Motor rewired for 220V.

Close and secure the motor junction box.

7. Install a 6-15 plug on the end of the cord,

according to the instructions and wiring diagrams provided by the plug manufacturer.

—If instructions and a wiring diagram are not

provided by the plug manufacturer, the wiring diagram shown on Page 40 shows the wiring of a standard NEMA 6-15 plug. This diagram may be used as long as your plug matches the one shown.

GND

-11-

SECTION 3: SETUP

This machine was carefully packaged for safe transport. When unpacking, separate all enclosed items from packaging materials and inspect them for shipping damage.

please

IMPORTANT:

you are completely satisfied with the machine and have resolved any issues between Grizzly or the shipping agent. You MUST have the original pack-

aging to file a freight claim. It is also extremely helpful if you need to return your machine later.

Keep children and pets away from plastic bags or packing materials shipped with this

Needed for Setup

This machine presents serious injury hazards to untrained users. Read through this entire manual to become familiar with the controls and operations before starting the machine!

Wear safety glasses during the entire setup process!

The following are needed to complete the setup process, but are not included with your machine.

Description Qty

• Safety Glasses ........................................... 1

• Degreaser or Solvent for Cleaning ..... Varies

• Rags for Cleaning ............................... Varies

• Minimum People Required for Lifting ......... 3

• Screwdriver Phillips #2 ............................... 1

• Dust Collection System .............................. 1

• Dust Hose 4" .............................................. 1

• Hose Clamps 4" ......................................... 2

Unpacking

This machine and its components are very heavy. Get lifting help or use power lifting equipment such as a forklift to move heavy items.

If items are damaged

call us immediately at (570) 546-9663.

Save all packaging materials until

SUFFOCATION HAZARD!

machine. Discard immediately.

-12-

Model G0718 (Mfd. Since 12/10)

Inventory

The following is a list of items shipped with your machine. Before beginning setup, lay these items out and inventory them.

If any non-proprietary parts are missing (e.g. a nut or a washer), we will gladly replace them; or for the sake of expediency, replacements can be obtained at your local hardware store.

The unpainted surfaces of your machine are coated with a heavy-duty rust preventative that prevents corrosion during shipment and storage. This rust preventative works extremely well, but it will take a little time to clean.

Be patient and do a thorough job cleaning your machine. The time you spend doing this now will give you a better appreciation for the proper care of your machine's unpainted surfaces.

There are many ways to remove this rust preventative, but the following steps work well in a wide variety of situations. Always follow the manufacturer’s instructions with any cleaning product you use and make sure you work in a well-ventilated area to minimize exposure to toxic fumes.

Before cleaning, gather the following:

• Disposable rags

• Cleaner/degreaser (WD•40 works well)

• Safety glasses & disposable gloves

• Plastic paint scraper (optional)

Basic steps for removing rust preventative:

amount of cleaner/degreaser, then let it soak

off easily. If you have a plastic paint scraper, scrape off as much as you can first, then wipe

then coat all unpainted surfaces with a quality

Avoid chlorine-based solvents, such as

Box 1: (Figure 7) Qty

A. Boring Machine (Not Shown) ..................... 1

B. Fence Extension w/Scale ........................... 1

. Right Scale (1415⁄16"–42") ............................ 1

. Dust Port 4" ................................................ 1

Boring Head Guard .................................... 1

Swing Arm Assembly ................................. 1

Open-End Wrench 14/17mm ...................... 1

Open-End Wrench 12/14mm ...................... 1

Open-End Wrench 11/13mm ...................... 1

Cap Screws M6-1 x 65 ............................... 4

Cap Screws M6-1 x 55 ............................... 2

Cap Screws M6-1 x 45 ............................... 2

Hex Wrench Set

1.5, 2, 2.5, 3, 4, 5, 6, 8, & 10mm .......1 Each

Cleanup

Put on safety glasses.

Coat the rust preventative with a liberal

Model G0718 (Mfd. Since 12/10)

Figure 7. Inventory.

for 5–10 minutes.

Wipe off the surfaces. If your cleaner/degreas-

er is effective, the rust preventative will wipe

off the rest with the rag.

Repeat Steps 2–3 as necessary until clean,

metal protectant to prevent rust.

NOTICE

acetone or brake parts cleaner, that may damage painted surfaces.

-13-

Site Considerations

Weight Load

Refer to the of your machine. Make sure that the surface upon which the machine is placed will bear the weight of the machine, additional equipment that may be installed on the machine, and the heaviest workpiece that will be used. Additionally, consider the weight of the operator and any dynamic loading that may occur when operating the machine.

Space Allocation

Consider the largest size of workpiece that will be processed through this machine and provide enough space around the machine for adequate operator material handling or the installation of auxiliary equipment. With permanent installations, leave enough space around the machine to open or remove doors/covers as required by the maintenance and service described in this manual.

See below for required space allocation.

Physical Environment

Extreme conditions for this type of machinery are

Place this machine near an existing power source.

other hazards. Make sure to leave enough space

Shadows, glare, or strobe effects that may distract or impede the operator must be eliminated.

Machine Data Sheet for the weight

Children or untrained people may be seriously injured by this machine. Only install in an access restricted location.

The physical environment where the machine is operated is important for safe operation and longevity of machine components. For best results, operate this machine in a dry environment that is free from excessive moisture, hazardous chemicals, airborne abrasives, or extreme conditions.

generally those where the ambient temperature range exceeds 41°–104°F; the relative humidity range exceeds 20%–95% (non-condensing); or the environment is subject to vibration, shocks, or bumps.

Electrical Installation

Make sure all power cords are protected from traffic, material handling, moisture, chemicals, or

around machine to disconnect power supply or apply a lockout/tagout device, if required.

Lighting

57"

Lighting around the machine must be adequate enough that operations can be performed safely.

Power

Supply

Dust Port

28"

25"

-14-

29"

Figure 8. Minimum working clearances.

Model G0718 (Mfd. Since 12/10)

Lifting & Placing

Another option is a "direct mount" (see example below) where the machine is secured directly to the workbench with lag screws and washers.

The base of this machine has mounting holes that allow it to be fastened to a workbench or other mounting surface to prevent it from moving during operation and causing accidental injury or damage.

The strongest mounting option is a "Through Mount" (see example below) where holes are drilled all the way through the workbench—and hex bolts, washers, and hex nuts are used to secure the machine in place.

Minimum 3-person lift! This machine and its components are very heavy. Use safe lifting methods when moving this machine.

To lift and place your boring machine:

Prepare the location for the boring machine

1. per Circuit Requirements on Page 9 and Site Considerations on Page 14.

Unbolt the machine from the shipping crate.

Mounting

Hex Bolt

3. Lift from each side of the work table, and move the machine to its prepared location.

Flat Washer

Machine Base

Workbench

Flat Washer

Lock Washer

Hex Nut

Figure 9. "Through Mount" setup.

Lag Screw

Flat Washer

Model G0718 (Mfd. Since 12/10)

Machine Base

Workbench

Figure 10. "Direct Mount" setup.

-15-

Assembly

The handle was secured to the machine in a special way to protect it from shipping damage. As such, the way it is mounted for shipping is not how it should be mounted for operation. The assembly process involves re-mounting the handle in its operating position and installing all loose components from the shipping box.

3. Remove the fasteners from the pivot connector (see Figure 11), raise the handle pivot bar, and use the fasteners to secure the handle pivot bar to the vertical pivot bar through the mounting holes shown.

Loosen the cap screws on the fence exten-

sion rods, slide the rods out about half their length (see Figure 12), then tighten two of the screws to secure the rods to the extension.

The machine requires, but does not include, a boring head in order to perform operations. Grizzly offers a number of boring heads for this machine (refer to Page 32 for more details). The boring head must be installed before performing the Test Run procedure. To choose the correct boring head, refer to Selecting Boring Head on

Page 24.

Serious personal injury could occur if you connect the machine to power before completing the setup process. DO NOT connect power until instructed later in this manual.

To assemble your boring machine:

1. DISCONNECT BORING MACHINE FROM

POWER!

Remove and discard the cable ties that

secure the downfeed handle (see Figure 11).

Pivot Connector

Vertical Pivot Bar

Table

Fence

Figure 12. Fence extension rods and cap

screws (shown from right rear of table).

Note: The fence extension is only needed for

certain applications, such as 3-hinge doors. Therefore, installation is optional depending on anticipated needs.

The fence extension can be mounted on the

left or right end of the table fence for different applications. If mounting the fence extension on the right side, you must swap the left scale on the fence extension with the provided right scale. This ensures the numbering sequence between the table fence scale and the fence extension scale are congruent.

Fence

Extension

Rods

Cap

Screw

Cap

Screw

Fence

Extension

Mounting

Handle Pivot Bar

Figure 11. Cable ties and pivot connector.

-16 -

Hole

Cable Tie

(1 of 2)

Model G0718 (Mfd. Since 12/10)

5. Slide the fence extension rods into the table fence, then tighten the cap screws to hold the fence extension in place (see Figure 13).

Note: If you decide not to install the fence

extension at this time, it can be set aside with the extension rods and stored for later use.

Mount the boring head to the spindle, making

sure the slot in the boring head shaft (see Figure 15) is aligned with the tang in the spindle.

Figure 13. Fence extension installed.

Install the dust port.

Boring

Head

Figure 15. Installing boring head on spindle.

8. Secure the boring head with (4) M6-1 x 65

cap screws at the inside holes shown in Figure 16.

Spindle

Slot

Figure 14. Dust port installed.

Model G0718 (Mfd. Since 12/10)

M6-1 x 65 Cap Screws

(3 of 4 Shown)

Figure 16. Securing boring head to machine.

-17-

Slide the swing arm assembly over the boring

9. head (see Figure 17).

Figure 17. Sliding swing arm onto boring head.

10. Pivot the swing arm up and secure both sides

of the swing arm assembly to the head with (2) M6-1 x 45 cap screws and (2) M6-1 x 55 cap screws, using each size where shown in

Figure 18.

11. Pivot the swing arm down.

Remove the swing arm handle, which is pre-

12.

installed backwards for shipping purposes, then re-install it as shown in Figure 19.

Handle

Figure 19. Installing swing arm handle.

13. Install the clear guard (see Figure 20) with

the knurled knobs.

M6-1 x 45 Cap

Screw

(1 of 2 Shown)

M6-1 x 55 Cap Screw

(1 of 2 Shown)

Figure 18. Securing swing arm assembly.

Knurled Knobs

Figure 20. Clear guard installed.

-18-

Model G0718 (Mfd. Since 12/10)

Dust Collection

After you have completed all previous setup instructions and circuit requirements, the machine is ready to be connected to the power supply.

To avoid unexpected startups or property damage, use the following steps whenever connecting or disconnecting the machine from the power

1. Turn the machine power switch OFF.

Grasp the molded plug and pull it completely

DO NOT operate the Model G0718 without an adequate dust collection system. This machine creates substantial amounts of wood dust while operating. Failure to use a dust collection system can result in short and long-term respiratory illness.

Recommended CFM at Dust Port: 400 CFM

Do not confuse this CFM recommendation with the rating of the dust collector. To determine the CFM at the dust port, you must consider these variables: (1) CFM rating of the dust collector, (2) hose type and length between the dust collector and the machine, (3) number of branches or wyes, and (4) amount of other open lines throughout the system. Explaining how to calculate these variables is beyond the scope of this manual. Consult an expert or purchase a good dust collection "how-to" book.

Power Connection

Connecting Power

Insert the power cord plug into a matching

power supply receptacle. The machine is now connected to the power source.

To connect a dust collection hose:

Fit the 4" dust hose over the dust port and

secure it in place with a hose clamp.

Tug the hose to make sure it does not come

off.

Note: A tight fit is necessary for proper per-

formance.

Figure 21. Connecting power.

Disconnecting Power

out of the receptacle. DO NOT pull by the cord as this may damage the wires inside.

Model G0718 (Mfd. Since 12/10)

Figure 22. Disconnecting power.

-19 -

Test Run

Once assembly is complete, test run the machine to ensure it is properly connected to power and safety components are functioning correctly.

If you find an unusual problem during the test run, immediately stop the machine, disconnect it from power, and fix the problem BEFORE operating the machine again. The

table in the

SERVICE section of this manual can help.

Troubleshooting

The test run consists of verifying the following:

1) The motor powers up and runs correctly, and

2) the safety disabling mechanism on the switch

works correctly.

To test run the machine:

Read and follow the safety instructions at the

beginning of the manual, and make sure the machine is setup properly.

Make sure all tools and objects used during

set up are cleared away from the machine.

Verify that the machine is operating correctly

by turning it ON.

—When operating correctly, the machine

runs smoothly with little or no vibration, rubbing, or grinding noises. Check to make sure that all chucks rotate. If they do not rotate, call Tech Support for help.

Figure 23. Switch disabling pin installed.

6. Press the green ON button to test the dis-

abling feature on the switch.

—If the machine does not start, the switch

disabling feature is working as designed.

—If the machine starts, immediately stop the

machine. The switch disabling feature is not working correctly. This safety feature must work properly before proceeding with regular operations. Call Tech Support for help.

— Investigate and correct strange or unusual

noises or vibrations before operating the machine further. Always disconnect the machine from power when investigating or correcting potential problems.

Turn the machine OFF.

Insert the switch disabling pin through the

green ON button, as shown in Figure 23.

-20-

Model G0718 (Mfd. Since 12/10)

SECTION 4: OPERATIONS

To reduce the risk of serious injury when using this machine, read and understand this entire manual before operating.

Damage to your eyes and lungs could result from using this machine without proper protective gear. Always wear safety glasses and a respirator when operating this machine.

NOTICE

If you have never used this type of machine or equipment before, WE STRONGLY RECOMMEND that you read books, review industry trade magazines, or get formal training before beginning any projects. Regardless of the content in this section, Grizzly Industrial will not be held liable for accidents caused by lack of training.

Basic Controls

Refer to Figure 24 and the following descriptions to become familiar with the basic controls of this machine.

A. ON/OFF Switch: Starts and stops motor.

Figure 24. Model G0718 basic controls.

D. Swing Arm: Swings down after boring opera-

tion to install hinge.

. Fence Stops: Mount anywhere along the

fence so holes can be drilled in multiple workpieces at the same location.

. Hold-Down Clamp: Secures the workpiece

firmly against the table and fence. Adjusts to accommodate different workpiece thicknesses.

. Table Fence: The two-piece fence supports

the workpiece during the boring operation. The fence scale is used to position the workpiece relative to the boring bits.

. Fence Extension: Mounts on the left or right

end of the table fence for longer workpieces.

Downfeed Handle: Raises and lowers bor-

ing bits for drilling operations.

Depth Adjustment Knob: Sets the maxi-

mum boring bit depth.

Model G0718 (Mfd. Since 12/10)

. Throat Adjustment Knob: Adjusts the bor-

ing head bit position laterally.

Throat Position Lock: Locks the boring

head lateral position when adjusting the setback distance.

-21-

The purpose of this overview is to provide the novice machine operator with a basic understanding of how the machine is used during operation, so the

discussed later

in this manual

Disabling & Locking

The switch can be disabled and locked by inserting a padlock through the ON/START button, as shown. Locking the switch in this manner can prevent unauthorized operation of the machine, which is especially important if the machine is not stored inside an access-restricted building.

IMPORTANT:

only restricts its function. It is not a substitute for disconnecting power from the machine when adjusting or servicing.

Children or untrained people can be

. This

To help prevent unsupervised operation,

Switch

Locking the switch with a padlock

Shaft

Padlock

Setup Overview

The purpose of this overview is to provide the machine operator a basic understanding of how the machine is set up for most operations.

To set up the Model G0718, the operator does the following:

1. Selects the specific cabinet door thickness

and hinge size.

Adjusts the hold-down clamps to the thick-

ness of the cabinet door.

3. Installs the correct boring head and bits for the hinge type.

Adjusts the boring depth and setback position

for the size of hinge to be installed.

ON / START

Button

OFF / STOP

Paddle

Figure 25. Switch disabled by a padlock.

seriously injured by this machine risk increases with unsupervised operation.

disable and lock the switch before leaving machine unattended! Place key in a wellhidden or secure location.

NOTICE

The padlock shaft diameter is important to the disabling function of the switch. With any padlock used to lock the switch, test the switch after installation to ensure that it is properly disabled.

Adjusts the fence stops for the cabinet door

size and location of the hinge mounting holes.

Operation Overview

machine controls/components

are easier to understand.

To complete a typical operation, the operator does the following:

Positions the fence stops along the left and

right fences so they are both spaced the same distance away from the center of the cup bit, and then locks them in place.

Pivots one of the fence stops out of the way.

3. Places the cabinet door upside down on the

table, with the hinge side firmly and evenly against the table fences, and one edge against the remaining fence stop.

Figure 26. Minimum lock shaft requirements.

-22-

Model G0718 (Mfd. Since 12/10)

4. Secures the cabinet door with a hold-down clamp.

5. Turns the machine ON.

To avoid personal injury, always keep hands and body away from the spinning boring bits!

6. Uses the downfeed handle to lower the bor-

ing bits into the workpiece, drills the hole, then raises the downfeed handle all the way up.

7. Turns the machine OFF.

Places the hinge on the swing arm ram, low-

ers the swing arm, inserts the hinge into the cup hole, then raises the swing arm all the way up.

Unclamps the cabinet door, pivots the last

used fence stop out of the way, and pivots the previously unused fence stop to the table side.

Hold-Down Clamps

The hold-down clamps are used to hold the cabinet door firmly against the table and fence during boring operations. They are adjustable to accommodate the thickness of the cabinet door, which is typically between

Tools Needed Qty

Hex Wrench 3mm .............................................. 1

Hex Wrench 6mm

To adjust the hold-downs:

1. DISCONNECT BORING MACHINE FROM

POWER!

Loosen the cap screw and set screw (see

2. Figure 27) and adjust the hold-down so the

foot just touches the cabinet door and the handle is parallel to the table, then push the handle down to check clamping pressure. Adjust as necessary until correct.

Handle

⁄8" and 3⁄4" thick.

.............................................. 1

Shaft

Cap Screw

Repeats Steps 3–8 to drill additional mount-

10.

ing holes and install hinges.

Set Screw

Hex Nut

Foot

Figure 27. Hold-down assembly.

Secure the cap screw and set screw, then

recheck clamping pressure.

Note: If the foot presses too loose or too tight

against the board, loosen the hex nut above the foot, and adjust the foot as needed, then tighten the hex nut against the foot.

Model G0718 (Mfd. Since 12/10)

-23-

Boring Head Setup

45mm

42mm

9.5mm

11mm

Many Euro-style cabinet hinge styles are available, but not all can be used with this machine. Your hinge must fit the three-hole pattern drilled by one of three boring heads designed for this machine. Also, the hinge mounting holes should fit one of the three bit sizes.

Tools Needed Qty

Small Flat Head Screwdriver ............................. 1

Hex Wrench 2.5mm Hex Wrench 5mm

Selecting Boring Head & Bits

Measure (A) the center-to-center distance between hinge mounting holes, and (B) the distance between the center line of the hinge cup and a mounting hole (see Figure 28). Refer to Accessories, Page 32 for boring head models.

Mounting Hole

Hinge Cup Hole

Figure 28. Dimensions required for matching

The Model G0718 accepts two pilot bits and a cup bit, as shown in Figure 29.

........................................... 1

.............................................. 1

Mounting Hole

hinge to boring head.

The pilot bits drill the hinge mounting holes, as shown in Figure 30.

Cup Hole

(Top View)

Figure 30. Holes drilled in workpiece by boring

bits.

The diameter of the pilot bits, either 3, 8, or 10 mm, determines the diameter of the hinge mounting hole. The 35mm cup bit drills the center cup hole.

Because mounting hole sizes vary depending upon the hinge used, boring bits must be purchased separately. Refer to Accessories on

Page 32 for further details.

Replacing Boring Head

Replace the boring head if you need to use one with a different drilling pattern.

To replace the boring head:

DISCONNECT BORING MACHINE FROM

POWER!

Remove the clear guard and the boring bits.

Hinge

Mounting

Holes

Pilot

Bits

Figure 29. Chucks with boring bits installed

(guard removed for clarity).

-24-

Screws

Cup Bit

Chuck

Set

3. Pivot the swing arm up.

Model G0718 (Mfd. Since 12/10)

4. Remove the (2) M6-1 x 45 and (2) M6-1 x 55 cap screws from both sides of the swing arm assembly, then slide the swing arm off the head.

M6-1 x 45

Cap Screw

M6-1 x 55

Cap Screw

Installing & Adjusting Boring Bits

Boring bits have a flat surface on the shank (see Figure 33) to facilitate easy and secure mounting, and they have an adjusting screw for offsetting the drilling depth in relation to the other bits.

Flat on Shank

Adjusting

Screw

Figure 33. Boring bit.

To install boring bits:

DISCONNECT BORING MACHINE FROM

POWER!

Figure 31. Removing swing arm assembly

Remove the (4) M6-1 x 65 cap screws at

the inside holes shown in Figure 32, then remove the boring head from the spindle.

M6-1 x 65 Cap Screws

(3 of 4 Shown)

2. Remove the clear guard.

3. Position the adjusting screws on all of the bits

(see Figure 33) even with the top of the bit housing.

This sets the bottom of the bits flush so all the

holes are drilled at the same depth, as shown in Figure 34. The tips of the mounting screws thread into the workpiece slightly below the cup. This setting works well for most hinges.

Bits Set Even

Drilled Workpiece

Hinge Installed

Figure 32. Removing inner cap screws.

Install the new boring head in the reverse

order or removal.

Model G0718 (Mfd. Since 12/10)

Figure 34. Hinge bits set even, holes drilled in

workpiece, hinge installed.

-25-

Note: The adjusting screws can be turned in or out as needed to adjust the depth of the cup hole or pilot holes in relation to each other.

Headstock Setup

Loosen the set screws on all the chucks (see

4. Figure 35).

Chuck

Set

Pilot

Bits

Figure 35. Chucks with boring bits installed.

Align the flat part of the bits with the chuck set

screws, slide them all the way into the chuck, then tighten the set screws.

6. Re-install the clear guard onto the boring head assembly.

Screws

Cup Bit

Before using the Model G0718 to drill holes in an actual cabinet door, you need to set up the boring head. This includes adjusting the drilling depth, setback, and swing arm ram, then performing a test cut and fitting.

The drilling depth is adjusted using the depth adjustment knob, shown in Figure 36. Setback, the distance between the cabinet door edge and hinge hole, as shown in Figure 37, is adjusted using the throat adjustment knob.

Depth Adjustment Knob

Throat

Adjustment

Knob

Figure 36. Depth adjustment knob.

Center

Line

Setback

Cup Hole

(Top View)

Figure 37. Determining setback & center line.

The swing arm is used as an easy way to insert the hinge into the newly drilled cup hole.

The swing arm block needs to be adjusted to ensure the hinge mounting holes align with the holes drilled by the pilot bits for repeatable production runs.

-26-

Model G0718 (Mfd. Since 12/10)

Items Needed Qty

Scrap Board (Same Thickness as Workpiece and at least 12" long)

.................................................................. 1

Ruler Hex Wrench 3mm Wrench 10mm

................................................... 1

......................................... 1

.............................................. 1

Drilling Depth

1. DISCONNECT BORING MACHINE FROM

POWER!

2. Place a hinge against the edge of the scrap board and mark the hinge cup depth on the side of the board, as shown in Figure 38.

Setback Distance

1. Determine the amount of setback required

(see Figure 37), then mark it on the scrap board.

Note: Refer to the hinge manufacturer's

instructions for the setback distance. Setback usually ranges from

Mark the hinge cup center line, as illustrated

in Figure 40. In this example, the center line is 17.5mm from the setback, which itself is from the cabinet door edge.

⁄8" to 1⁄4".

⁄4"

Hinge Cup

Depth

Figure 38. Hinge cup bottom depth marked on

scrap board.

Place the scrap board flush against the table

and the fence.

Lower the boring head, then turn the depth

adjustment knob as needed until the cup bit or a pilot bit is aligned with the mark on the scrap board (see Figure 39), then remove the scrap board.

Center

Line

17.5mm

Setback

(Top View)

Figure 40. Example of marking setback and

centerline.

Place the scrap board against the table and

fence.

Lower the downfeed handle, then use the

lateral adjustment knob to align the tip of the cup bit to the centerline.

Bits Aligned

with Mark

Figure 39. Bit aligned with depth mark.

Note: If the hinge requires the pilot holes to

be deeper or shallower than the cup hole, adjust the individual bit depths as necessary at this time (refer to Installing Boring Bits on Page 25).

Model G0718 (Mfd. Since 12/10)

-27-

Operation

1. Secure the scrap board with the hold-down clamps (refer to Hold-Down Clamps on Page 23).

Connect the machine to power.

3. Turn the boring machine ON, then lower the

downfeed handle completely to drill the hinge cup hole and pilot holes.

4. Raise the downfeed handle, then turn the machine OFF and DISCONNECT BORING MACHINE FROM POWER!

Note: Do not unclamp the board yet—it must

remain in this position to correctly adjust the swing arm.

Place the hinge into the cup to verify fit, make

sure the mounting holes line up, and check that the mounting screws thread into the board.

— If the hinge fits correctly, proceed to

Adjusting Swing Arm Ram.

Swing Arm Test Fit & Adjustment

1. DISCONNECT BORING MACHINE FROM

POWER!

2. Place the hinge onto the swing arm post, as shown in Figure 41.

Swing Arm Post

Figure 41. Hinge mounted to swing arm post.

Lower the swing arm so the hinge is directly

above the cup hole, as shown in Figure 42.

— If the hinge does not fit correctly, discon-

nect power, unclamp the board, and readjust the head components as necessary. Then retest using a different place on the board or on a different board until the hinge does fit.

Figure 42. Swing arm positioned over cup hole.

-28-

Model G0718 (Mfd. Since 12/10)

4. Loosen the two hex nuts on the swing arm assembly and the two hex nuts on the swing arm block, then loosen the set screws on the block several turns (see Figure 43).

Swing Arm

Assembly Hex

Nuts

Block Set Screws & Hex Nuts

Fence Stop Setup

The Model G0718 can bore holes for 2-hinge, 3-hinge, or 4-hinge doors, using the included fence stops and fences. (The extension fence is typically only used for 3- and 4-hinge doors.)

The fence stops are set along the fence as repeatable index points to ensure that the hinges are installed in the same position on all doors being produced.

Determining Number of Hinges

The required number of hinges—two, three, or four—depends on the specific door height and weight.

Figure 43. Loosening swing arm adjustment hex

nuts.

Adjust the swing arm block by hand as nec-

essary to insert the hinge into the cup hole.

— If you cannot insert the hinge into the hole,

loosen the hex nuts and set screws several more turns, then try inserting the hinge again.

Adjust the set screws to align the hinge

mounting holes with the pilot holes.

Secure the four hex nuts on the swing arm.

8. Raise the downfeed handle and the swing

arm.

The following illustration (see Figure 44) is a gen- eral guideline for choosing the number of hinges for various cabinet door sizes. These specifica-

tions are designed for

⁄8"–3⁄4" thick cabinet doors. Refer to your hinge manufacturer's instructions for detailed height and weight specifications.

25 – 40 lbs.

15 – 25 lbs.

Up to 80"

Up to 15 lbs.

3 Hinges

Up to 60"

2 Hinges

Needed

Up to 40"

Up to 24" Up to 24" Up to 24"

Needed

4 Hinges

Needed

Figure 44. Determining number of hinges based

on door height and weight.

Model G0718 (Mfd. Since 12/10)

-29-

Two-Hinge Door Three-Hinge Door

Cabinet Door

Table

Clamp

Stop

Hole 1

Head

Clamp

Stop

Hole 1

Cabinet Door

Table

Head

Extension

Fence

Clamp

Stop

Hole 1

Hole 2

Hole 1

Hole 2

Cabinet Door

Table

Head

Extension

Fence

Figure 45 demonstrates the sequential process of boring holes for a two-hinge door.

Figure 46 demonstrates the sequential process of boring holes for a three-hinge door.

Hole 1

Clamp

Cabinet Door

Head

Stop

Hole 1

Table

Hole 2

Stop

Hole 2

Figure 45. Example of two-hinge boring process.

Clamp

Hole 1

Extension

Fence

Clamp

Cabinet Door

Head

Hole 1

Stop

Table

Hole 2

Stop

Hole 2

Clamp

Hole 3

Stop

Clamp Clamp

Figure 46. Example of three-hinge boring

Hole 3

process.

-30-

Note: For large production runs, we recommend purchasing an optional fence stop (see Part 106A in Accessories on Page 32). If you plan to process a large number of cabinet doors, having three fence stops in preset positions will quicken the production process.

Model G0718 (Mfd. Since 12/10)

Four-Hinge Door

Hole 1

Cabinet Door

Table

Clamp

Stop

Hole 1

Head

Hole 1

Hole 2

Cabinet Door

Table

Clamp

Stop

Hole 1

Hole 2

Head

Hole 1

Hole 2

Hole 3

Cabinet Door

Table

Clamp

Stop

Hole 1

Hole 2

Head

Clamp Clamp

Hole 3

Figure 47 demonstrates the sequential process of boring holes for a four-hinge door.

Hole 1

Clamp

Cabinet Door

Head

Stop

Hole 1

Table

Hole 2

Stop

Hole 2

Clamp

The Model G0718 can bore four hinge cup holes in a cabinet door up to 63 dard extension fence and two included flip stops.

Note: For large production runs, we recommend purchasing two additional flip stops and an additional fence extension (see Part 106A and 143A in Accessories on Page 32). Having four fence stops and an added fence extension will allow you to speed up production and proceess cabinet doors up to 120" long.

⁄2 " long using the stan-

Hole 3

Stop

Hole 3

Clamp Clamp

Hole 4

Figure 47. Example of four-hinge boring

Hole 4

Clamp Clamp

process.

Stop

Model G0718 (Mfd. Since 12/10)

-31-

ACCESSORIES

42mm

11mm

45mm

42mm

9.5mm

11mm

45mm

48mm

42mm

9.5mm

6mm

11mm

order online at www.grizzly.com or call 1-800-523-4777

Installing unapproved accessories may

SECTION 5: ACCESSORIES

cause machine to malfunction, resulting in serious personal injury or machine damage. To reduce this risk, only install accessories recommended for this machine by Grizzly.

NOTICE

Refer to our website or latest catalog for additional recommended accessories.

Adjustable Boring Bits (1 Pc. Each) T23666—3mm Pilot Bit T23667—8mm Pilot Bit T23668—10mm Pilot Bit T23669—35mm Cup Bit

Bit Sets T23670— 3mm (2), 35mm (1) T23671—8mm (2), 35mm (1) T23672—10mm (2), 35mm (1)

T23281—48mm–6mm Head

48mm

6mm

Figure 49. T23281 Boring Pattern Dimensions.

T23282—52mm–5.5mm Head

52mm

5.5mm

Boring Heads

Note: Boring bit heads do not include boring bits.

T23280—45mm–9.5mm Head

Figure 48. T23280 Boring Pattern Dimensions.

45mm

9.5mm

Figure 50. T23282 Boring Pattern Dimensions.

Figure 51. T23282 Boring Head.

-32-

Model G0718 (Mfd. Since 12/10)

It's handy to have some extra fence stops for bor-

order online at www.grizzly.com or call 1-800-523-4777

ing multiple holes in cabinets. That way, you won't have to keep moving the included stops with 3- or 4-hinge doors, especially for larger cabinet doors. Preset the location of three or four fence stops, then quickly and efficiently bore holes.

Figure 52. Part 106A Fence Stop.

Part 143A—Extra Fence Extension

Installing an additional fence extension eliminates the need to swap the included fence extension between the right and left sides of your Model G0718. It also allows you to set fence stops for longer doors and provides additional support.

W1038 —4" Quick Disconnect Fitting.Part 106A—Extra Fence Stop

Figure 55. W1038 Quick Disconnect Fitting.

D4206—Clear Flexible Hose 4" x 10' D4256—45° Elbow 4" D4216—Black Flexible Hose 4" x 10' W1034—Heavy-Duty Clear Flex Hose 4" x 10' D2107—Hose Hanger 4 1⁄4" W1015—Y-Fitting 4" x 4" x 4" W1017—90° Elbow 4" W1019—Hose Coupler (Splice) 4" W1317—Wire Hose Clamp 4" W1007—Plastic Blast Gate 4" W1053—Anti-Static Grounding Kit

We've hand picked a selection of commonly used dust collection components for machines with 4" dust ports.

Figure 53. Part 143 Fence Extension.

T23950—Line Boring Head

Converts the Model G0718 to a 15 spindle line boring machine.

D4206

D4256

W1053

W1007

W1317

Figure 56. Dust collection accessories.

D4216

W1017

Figure 54. Model T23950 Line Boring Head.

Model G0718 (Mfd. Since 12/10)

-33-

G1163P—1HP Floor Model Dust Collector

order online at www.grizzly.com or call 1-800-523-4777

G0710—1HP Wall-Mount Dust Collector G3591—30 Micron Replacement Bag H4340—3.0 Micron Upgrade Bag

Excellent point-of-use dust collectors that can be used next to the machine with only a small amount of ducting. Specifications: 450 CFM, 7.2" static pressure, 2 cubic foot bag, and 30 micron filter. Motor is 1HP, 120V/240V, 7A /3.5A.

Model G0710

Model G1163P

Basic Eye Protection

T20501—Face Shield Crown Protector 4" T20502—Face Shield Crown Protector 7" T20503—Face Shield Window T20451—“Kirova” Clear Safety Glasses T20452—“Kirova” Anti-Reflective S. Glasses T20456—DAKURA Safety Glasses, Black/Clear

T20502

T20503

T20452

T20451

Figure 57. Point-of-use dust collectors.

G5562—SLIPIT® 1 Qt. Gel

G5563—SLIPIT G2871—Boeshield G2870—Boeshield H3788—G96 H3789—G96

12 oz. Spray

T-9 12 oz. Spray

Gun Treatment 12 oz. Spray

Gun Treatment 4.5 oz. Spray

T-9 4 oz. Spray

Figure 58. Recommended products for protect-

ing unpainted cast iron/steel part on machinery.

T20456

Figure 59. Assortment of basic eye protection.

H2499—Small Half-Mask Respirator H3631—Medium Half-Mask Respirator H3632—Large Half-Mask Respirator H3635—Cartridge Filter Pair P100

Wood dust has been linked to nasal cancer and severe respiratory illnesses. If you work arounddust everyday, a half-mask respirator can be a lifesaver. Also compatible with safety glasses!

Figure 60. Half-mask respirator with disposable

cartridge filters.

-34-

Model G0718 (Mfd. Since 12/10)

SECTION 6: MAINTENANCE

Always disconnect the machine from power before performing maintenance. Failure to do this may result in serious personal injury.

Schedule

For optimum performance from this machine, this maintenance schedule must be strictly followed.

Ongoing

To maintain a low risk of injury and proper machine operation, if you ever observe any of the items below, shut down the machine immediately and fix the problem before continuing operations:

• Clean table, boring head assembly, and motor of sawdust and resin.

• Check for loose mounting bolts.

• Check for worn or damaged boring bits.

Check for worn or damaged wires.

•

Check for any other unsafe condition.

•

Monthly Maintenance:

Lubricate boring head assembly.

•

Lubricate pivot points.

•

Clean and lubricate adjustment shafts.

•

Cleaning

Cleaning the Model G0718 is relatively easy. Vacuum excess wood chips and sawdust, and wipe off the remaining dust with a dry cloth. If any resin has built up, use a resin dissolving cleaner to remove it. Treat all unpainted steel with a nonstaining lubricant after cleaning.

Lubrication

It is essential to clean components before lubricating them because dust and chips build up on lubricated components and make them hard to move. Simply adding more lubricant to them will not yield smooth moving components.

Clean the components in this section with mineral spirits, a rag, or a bristle brush as directed.

The following are the main components that need to be lubricated:

• Headstock slides

• Depth and throat adjustment shafts.

• Pivot points

• Boring head assembly

Model G0718 (Mfd. Since 12/10)

Always disconnect power to the machine before performing lubrication. Failure to do this may result in serious personal injury.

-35-

Headstock Slides

Perform monthly. Clean sawdust and debris from the visible sections of the vertical and horizontal slides (see Figures 61–62) with mineral spirits and a rag. Apply a thin coat of light machine oil to the slides. Use the downfeed handle to move the boring head assembly through the entire range of motion to evenly distribute the oil.

Depth

Adjustment

Shaft

Figure 61. Vertical slides and depth shaft.

Vertical

Slides

Pivot Points

Perform monthly. Apply a few drops of light machine oil to each of the pivot points shown in Figure 63.

Horizontal Slides

Throat Adjustment

Shaft

Figure 62. Horizontal slides and throat shaft.

Depth & Throat Adjustment Shafts

Perform monthly. Use a stiff bristle brush and mineral spirits to clean grime and debris from the visible sections of the depth and throat adjustment shafts (see Figures 61–62). Apply a thin coat of light machine oil to the shafts. Turn the adjustment knobs to move the shafts through the entire range of motion to evenly distribute the oil.

Figure 63. Location of pivot points.

Boring Head Assembly

Use a grease gun to inject several pumps of Mobilith SHC460 grease (or equivalent) into the grease fitting (see Figure 64), 2–3 times every 40 hours. Since the boring head is pre-packed with grease at the factory, it is not necessary to pump large amounts of grease into it.

Note: We do NOT recommend repacking the boring head with grease during its operational life. Re-assembly is difficult and may reduce later accuracy or functionality of the moving parts.

Grease

Fitting

-36-

Figure 64. Grease fitting location.

Model G0718 (Mfd. Since 12/10)

Review the troubleshooting procedures in this section if a problem develops with your machine. If you need

the

serial number and manufacture date of your machine before calling.

SECTION 7: SERVICE

replacement parts or additional help with a procedure, call our Technical Support. Note: Please gather

Troubleshooting

Motor & Electrical

Symptom Possible Cause Possible Solution

Machine does not start or a breaker trips.

Machine has vibration or noisy operation.

Machine slows or stalls.

1. Plug/receptacle is at fault or wired incorrectly.

2. Start capacitor is at fault.

3. Motor connection wired incorrectly.

4. Wall fuse/circuit breaker is blown/tripped.

5. Power supply switched OFF or is at fault.

6. Wiring is open/has high resistance.

7. Power ON/OFF switch is at fault.

8. Centrifugal switch is at fault.

9. Motor is at fault.

1. Boring bit is at fault.

2. Motor or component is loose.

3. Motor fan is rubbing on fan cover.

4. Machine is incorrectly mounted or sits unevenly on workbench or stand.

5. Motor mount loose/broken.

6. Motor or boring head bearings are at fault.

7. Centrifugal switch is at fault.

1. Workpiece material is not suitable for this machine, or machine undersized for the task.

2. Run capacitor is at fault.

3. Motor connection is wired incorrectly.

4. Plug/receptacle is at fault.

5. Motor or boring head bearings are at fault.

6. Centrifugal switch is at fault.

7. Motor has overheated.

8. Motor is at fault.

1. Test for good contacts; correct the wiring.

2. Test/replace if faulty.

3. Correct motor wiring connections.

4. Ensure circuit size is suitable for this machine; replace weak breaker.

5. Ensure power supply is switched on; ensure power supply has the correct voltage.

6. Check for broken wires or disconnected/ corroded connections, and repair/replace as necessary.

7. Replace faulty ON/OFF switch.

8. Adjust/replace the centrifugal switch if available.

9. Test/repair/replace.

1. Replace dull or bent boring bit.

2. Inspect/replace stripped or damaged bolts/ nuts, and re-tighten with thread locking fluid.

3. Replace dented fan cover; replace loose/ damaged fan.

4. Tighten/replace fasteners; relocate/shim machine.

5. Tighten/replace.

6. Replace bearings.

7. Replace centrifugal switch.

1. Only drill wood products; make sure moisture content is below 20% and use sharp bits/ reduce downfeed rate.

2. Test/repair/replace.

3. Correct motor wiring connections.

4. Test for good contacts; correct the wiring.

5. Replace bearings.

6. Adjust/replace centrifugal switch.

7. Clean off motor, let cool, and reduce workload.

8. Test/repair/replace.

Model G0718 (Mfd. Since 12/10)

-37-

Operation

Symptom Possible Cause Possible Solution

Holes bored at an angle, or out of round.

Cup hole or pilot hole depth too deep or too shallow.

Cup hole is drilled too far away or too close to the edge of workpiece.

Hinge mounting holes do not align with pilot holes drilled into workpiece.

Hinge will not insert into cup hole.

Workpiece moves when secured with hold-downs.

1. Chuck or boring bit is at fault. 1. Replace out-of-round chuck; replace/re-install boring bit.

1. Boring bit depth incorrect. 1. Turn adjusting set screw on bit(s) in needed direction to attain the correct depth.

1. Lateral position of boring bits is

incorrect. Cup bit tip not positioned over center line.

1. Swing arm block is incorrectly positioned.

2. Style of hinge does not match boring head.

1. Hinge cup hole drilled too shallow. 1. Adjust set screw on cup bit out so it drills deeper.

1. Hold-down clamp feet are not tight

enough against the workpiece.

1. Adjust the setback (see Page 26). Check to make sure tip of cup bit is directly over center line.

1. Adjust the swing arm block (see Page 29).

2. Install hinges that match the boring head pattern.

1. Adjust hold-downs (see Page 23).

-38-

Model G0718 (Mfd. Since 12/10)

These pages are current at the time of printing. However, in the spirit of improvement, we may make changes to the electrical systems of future machines. Compare the manufacture date of your machine to the one

number and manufacture date of your

machine before calling. This information can be found on the main machine label.

machine

SECTION 8: WIRING

stated in this manual, and study this section carefully.

If there are differences between your machine and what is shown in this section, call Technical Support at (570) 546-9663 for assistance BEFORE making any changes to the wiring on your machine. An updated wiring diagram may be available. Note: Please gather the serial

Wiring Safety Instructions

SHOCK HAZARD. Working on wiring that is con-

nected to a power source is extremely dangerous. Touching electrified parts will result in personal injury including but not limited to severe burns, electrocution, or death. Disconnect the power from the machine before servicing electrical components!

MODIFICATIONS. Modifying the wiring beyond what is shown in the diagram may lead to unpredictable results, including serious injury or fire. This includes the installation of unapproved aftermarket parts.

WIRE CONNECTIONS. All connections must be tight to prevent wires from loosening during machine operation. Double-check all wires disconnected or connected during any wiring task to ensure tight connections.

CIRCUIT REQUIREMENTS. You MUST follow the requirements at the beginning of this manual when connecting your machine to a power source.

WIRE/COMPONENT DAMAGE. Damaged wires or components increase the risk of serious personal injury, fire, or machine damage. If you notice that any wires or components are damaged while performing a wiring task, replace those wires or components.

MOTOR WIRING. The motor wiring shown in these diagrams is current at the time of printing but may not match your machine. If you find this to be the case, use the wiring diagram inside the motor junction box.

CAPACITORS/INVERTERS. Some capacitors and power inverters store an electrical charge for up to 10 minutes after being disconnected from the power source. To reduce the risk of being shocked, wait at least this long before working on capacitors.

EXPERIENCING DIFFICULTIES. If you are experiencing difficulties understanding the information included in this section, contact our Technical Support at (570) 546-9663.

The photos and diagrams included in this section are best viewed in color. You can view these pages in color at www.grizzly.com.

Model G0718 (Mfd. Since 12/10)

-39-

STOP

110V Wiring

Motor

Wiring Diagram

Motor

Switch

Rd Rd Rd Rd

50uF 250VAC

Run Capacitor

Start Capacitor

GND

300MFD 125VAC

Machine Re-wired for 220V

Motor

Switch

Figure 65. Electrical overview.

110 VAC

5-15 Plug

Neutral

Switch Re-wired for 220V

Hot

Ground

Rd Rd Rd Rd

-40-

50uF 250VAC

Run Capacitor

Start Capacitor

GND

300MFD 125VAC

READ ELECTRICAL SAFETY

ON PAGE 39!

220 VAC

6-15 Plug

(As Recommended)

Ground

Hot

220

VAC

Hot

Model G0718 (Mfd. Since 12/10)

SECTION 9: PARTS

Body

7-1

7-2

Model G0718 (Mfd. Since 12/10)

BUY PARTS ONLINE AT GRIZZLY.COM !

Scan QR code to visit our Parts Store.

-41-

Body Parts List

Please Note: We do our best to stock replacement parts whenever possible, but we cannot guarantee that all parts shown here

REF PART # DESCRIPTION REF PART # DESCRIPTION

1 P0718001 VERTICAL ROUND ROD BUSHING 36 P0718036 INT RETAINING RING 45MM 3 P0718003 ROUND ROD DRYMET BEARING 47 P0718047 CAP SCREW M8-1.25 X 20 4 P0718004 KNURLED KNOB 48 P0718048 LOCK WASHER 8MM 5 P0718005 SWITCH BOX COVER 49 P0718049 FLANGE BOLT M5-.8 X 12 7 P0718007 MOTOR 1HP 110/220V 1PH 50 P0718050 WING SCREW M6-1 X 16 7-1 P0718007-1 MOTOR FAN COVER 53 P0718053 BUTTON HD CAP SCR M6-1 X 20 7-2 P0718007-2 MOTOR FAN 54 P0718054 HEX BOLT M8-1.25 X 16 8 P0718008 ON/OFF PADDLE SWITCH ASSEMBLY 55 P0718055 HEX BOLT M8-1.25 X 25 11 P0718011 COLUMN BASE 56 P0718056 FLAT WASHER 8MM 12 P0718012 COLUMN 57 P0718057 HEX NUT M8-1.25 13 P0718013 MOTOR MOUNT 58 P0718058 BUTTON HD CAP SCR M8-1.25 X 30 14 P0718014 UPPER COLUMN COVER 60 P0718060 POWER CORD 14G 3C 5FT 5-15 PLUG 15 P0718015 ROD CONNECTION BAR 61 P0718061 BUTTON HD CAP SCR M8-1.25 X 20 16 P0718016 VERTICAL ROUND ROD 62 P0718062 CAP SCREW M6-1 X 12 17 P0718017 HORIZONTAL ROUND ROD 64 P0718064 SET SCREW M6-1 X 10 18 P0718018 COLUMN ROD 65 P0718065 CAP SCREW M8-1.25 X 30 19 P0718019 TABLE BASE 66 P0718066 BUTTON HD CAP SCR M5-.8 X 12 20 P0718020 MOTOR MOUNT SIDE BRACKET 67 P0718067 POINTER 21 P0718021 THREADED PLATE 68 P0718068 STRAIN RELIEF 22 P0718022 THREADED BLOCK 75 P0718075 SWITCH DISABLING PIN 24 P0718024 DEPTH CONTROL GAUGE MOUNT 76 P0718076 BUFFER PAD 25 P0718025 SWITCH BOX 77 P0718077 FLAT WASHER 6MM 27 P0718027 VERTICAL CONTROL ROD 78 P0718078 CAP SCREW M6-1 X 20 28 P0718028 HORIZONTAL CONTROL ROD 79 P0718079 S CAPACITOR 300M 125V 1-3/8 X 2-5/8 31 P0718031 BASE CONNECTION BAR 80 P0718080 R CAPACITOR 50M 250V 1-5/8 X 2-3/8 35 P0718035 BUSHING SEAL

are available for purchase. Call (800) 523-4777 or visit our online parts store at www.grizzly.com to check for availability.

-42-

BUY PARTS ONLINE AT GRIZZLY.COM !

Scan QR code to visit our Parts Store.

Model G0718 (Mfd. Since 12/10)

Table

169

170

157

163

173

172

159

146

164

133

148

102

148

171

134

129

132

143A

174

141

138

151

152

126

109

106

106A

137

164

110

157

144

139

142

143

145

130

140

123

161

REF PART # DESCRIPTION REF PART # DESCRIPTION

102 P0718102 CAP SCREW M6-1 X 30 143A P0718143A REAR LONGITUDINAL FENCE ASSY 106 P0718106 LONGITUDINAL STOP PLATE 144 P0718144 LEFT REAR LONGITUDINAL SCALE 106A P0718106A LONGITUDINAL STOP ASSEMBLY 145 P0718145 RIGHT REAR LONGITUDINAL SCALE 109 P0718109 STOP PIN 146 P0718146 CAP SCREW M8-1.25 X 25 110 P0718110 STOP PLATE BASE 148 P0718148 LOCK WASHER 8MM 123 P0718123 BASE RAILS 151 P0718151 FLAT HD SCR M8-1.25 X 30 126 P0718126 TABLE 152 P0718152 T-NUT M8-1.25 129 P0718129 CLAMP ROD 157 P0718157 HEX NUT M8-1.25 130 P0718130 FRONT LONGITUDINAL FENCE 159 P0718159 BASE FRONT COVER 132 P0718132 CLAMP CONNECTION BAR 161 P0718161 BUTTON HD CAP SCR M8-1.25 X 20 133 P0718133 LOCK WASHER 6MM 163 P0718163 HOLD-DOWN BOLT NEOPRENE TIP 134 P0718134 CLAMP BASE 164 P0718164 SET SCREW M6-1 X 10 137 P0718137 LOCK LEVER 169 P0718169 CAP SCREW M5-.8 X 16 138 P0718138 CAP SCREW M5-.8 X 16 170 P0718170 CLAMP ASSEMBLY 139 P0718139 PHLP HD SCR M5-.8 X 12 171 P0718171 CLAMP HORIZONTAL SUPPORT 140 P0718140 RIGHT FRONT LONGITUDINAL SCALE 172 P0718172 CLAMP PAD 141 P0718141 LEFT FRONT LONGITUDINAL SCALE 173 P0718173 FLAT HD SCR M6-1 X 16 142 P0718142 FLAT WASHER 5MM 174 P0718174 FENCE CONNECTING ROD 143 P0718143 REAR LONGITUDINAL FENCE

Model G0718 (Mfd. Since 12/10)

BUY PARTS ONLINE AT GRIZZLY.COM !

Scan QR code to visit our Parts Store.

-43-

Headstock

204

213

209

210

221

225

220

218

219

202

218

206

223

201

203

208

217

222

215

226

202

207

227

229

216

223

225

205*

222

228

211

203

212

221

206

227

210

224

214

221

REF PART # DESCRIPTION REF PART # DESCRIPTION

201 P0718201 HEX BOLT M6-1 X 30 215 P0718215 STOP BRACKET 202 P0718202 FLAT HD SCR M5-.8 X 12 216 P0718216 BORING HEAD RIGHT SUPPORT 203 P0718203 CAP SCREW M8-1.25 X 12 217 P0718217 BORING HEAD LEFT SUPPORT 204 P0718204 KNURLED KNOB 218 P0718218 HEX NUT M6-1 205* P0718205 BORING HEAD 45 X 9.5MM 219 P0718219 FLAT WASHER 6MM 205* P0718205 BORING HEAD 48 X 6MM 220 P0718220 SET SCREW M6-1 X 30 205* P0718205 BORING HEAD 52 X 5.5MM 221 P0718221 CAP SCREW M5-.8 X 12 206 P0718206 PIVOT ARM 222 P0718222 CAP SCREW M6-1 X 55 207 P0718207 PIVOT ARM FRONT BRACE 223 P0718223 CAP SCREW M6-1 X 45 208 P0718208 GUARD BRACKET 224 P0718224 CAP SCREW M6-1 X 65 209 P0718209 BORING HEAD GUARD 225 P0718225 CAP SCREW M5-.8 X 16 210 P0718210 PIVOT ARM STEP BOLT 226 P0718226 CAP SCREW M6-1 X 25 211 P0718211 UPPER SPRING BRACKET 227 P0718227 LEFT BIT ARBOR 212 P0718212 LOWER SPRING BRACKET 228 P0718228 RIGHT BIT ARBOR 213 P0718213 L-BRACKET 229 P0718229 SET SCREW M5-.8 X 5 214 P0718214 PIVOT ARM EXTENSION SPRING * Optional Equipment Purchased Separately

-44-

BUY PARTS ONLINE AT GRIZZLY.COM !

Scan QR code to visit our Parts Store.

Model G0718 (Mfd. Since 12/10)

304

Handle

310

311

305

302

315

322

320

312

315

319

313

318

314

323

307

303

315

306

301

313

309

314

317

311

316

308

REF PART # DESCRIPTION REF PART # DESCRIPTION

301 P0718301 HANDLE 313 P0718313 FLAT WASHER 8MM 302 P0718302 HEADSTOCK EXTENSION SPRING 314 P0718314 BUTTON HD CAP SCR M8-1.25 X 20 303 P0718303 COLUMN COVER 315 P0718315 BUTTON HD CAP SCR M6-1 X 12 304 P0718304 HEADSTOCK SPRING BRACKET 316 P0718316 CAP SCREW M8-1.25 X 40 305 P0718305 UPPER SPRING ROD 317 P0718317 LOCK NUT M10-1.5 306 P0718306 PIVOT CONNECTOR 318 P0718318 HORIZONTAL SCALE 0-10MM 307 P0718307 HANDLE PIVOT BAR 319 P0718319 VERTICAL SCALE 10-0MM 308 P0718308 VERTICAL PIVOT BAR 320 P0718320 FENDER WASHER 8MM 309 P0718309 LOWER SPRING ROD 321 P0718321 BUTTON HD CAP SCR M8-1.25 X 25 310 P0718310 CAP SCREW M8-1.25 X 16 322 P0718322 CAP SCREW M8-1.25 X 50 311 P0718311 LOCK WASHER 8MM 323 P0718323 DUST PORT 4" 312 P0718312 HEX NUT M8-1.25

313

321

Model G0718 (Mfd. Since 12/10)

BUY PARTS ONLINE AT GRIZZLY.COM !

Scan QR code to visit our Parts Store.

-45-

Machine Labels

401

402

403

409

407

404

406

405

410

408

REF PART # DESCRIPTION REF PART # DESCRIPTION

401 P0718401 READ MANUAL LABEL 406 P0718406 LACERATION HAZARD LABEL 402 P0718402 DISCONNECT POWER LABEL 407 P0718407 DIMENSION LABEL 403 P0718403 ENTANGLEMENT HAZARD LABEL 408 P0718408 GRIZZLY GREEN TOUCH-UP PAINT 404 P0718404 ELECTRICITY LABEL 409 P0718409 MACHINE ID LABEL 405 P0718405 EYE/LUNG HAZARD LABEL 410 P0718410 GRIZZLY LOGO PLATE

Safety labels help reduce the risk of serious injury caused by machine hazards. If any label comes off or becomes unreadable, the owner of this machine MUST replace it in the original location before resuming operations. For replacements, contact (800) 523-4777 or www.grizzly.com.

-46-

BUY PARTS ONLINE AT GRIZZLY.COM !

Scan QR code to visit our Parts Store.

Model G0718 (Mfd. Since 12/10)

WARRANTY CARD

Name _____________________________________________________________________________

Street _____________________________________________________________________________

City _______________________ State _________________________ Zip _____________________

Phone # ____________________ Email _________________________________________________

Model # ____________________ Order # _______________________ Serial # __________________

The following information is given on a voluntary basis. It will be used for marketing purposes to help us develop better products and services. Of course, all information is strictly confidential.

1. How did you learn about us? ____ Advertisement ____ Friend ____ Catalog ____ Card Deck ____ Website ____ Other:

2. Which of the following magazines do you subscribe to?

____ Cabinetmaker & FDM ____ Family Handyman ____ Hand Loader ____ Handy ____ Home Shop Machinist ____ Journal of Light Cont. ____ Live Steam ____ Model Airplane News ____ Old House Journal ____ Popular Mechanics

3. What is your annual household income? ____ $20,000-$29,000 ____ $30,000-$39,000 ____ $40,000-$49,000 ____ $50,000-$59,000 ____ $60,000-$69,000 ____ $70,000+

CUT ALONG DOTTED LINE

4. What is your age group? ____ 20-29 ____ 30-39 ____ 40-49 ____ 50-59 ____ 60-69 ____ 70+

5. How long have you been a woodworker/metalworker? ____ 0-2 Years ____ 2-8 Years ____ 8-20 Years ____20+ Years

6. How many of your machines or tools are Grizzly? ____ 0-2 ____ 3-5 ____ 6-9 ____ 10+

____ Popular Science ____ Popular Woodworking ____ Precision Shooter ____ Projects in Metal ____ RC Modeler ____ Rie ____ Shop Notes ____ Shotgun News ____ Today’s Homeowner ____ Wood

____ Wooden Boat ____ Woodshop News ____ Woodsmith ____ Woodwork ____ Woodworker West ____ Woodworker’s Journal ____ Other:

7. Do you think your machine represents a good value? _____Yes _____No

8. Would you recommend Grizzly Industrial to a friend? _____Yes _____No

9. Would you allow us to use your name as a reference for Grizzly customers in your area? Note: We never use names more than 3 times. _____ Yes _____No

10. Comments: _____________________________________________________________________

_________________________________________________________________________________

FOLD ALONG DOTTED LINE

Place

Stamp

Here

GRIZZLY INDUSTRIAL, INC. P.O. BOX 2069 BELLINGHAM, WA 98227-2069

Send a Grizzly Catalog to a friend:

Name_______________________________

Street_______________________________

City______________State______Zip______

TAPE ALONG EDGES--PLEASE DO NOT STAPLE

WARRANTY AND RETURNS

We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, special,

WARRANTY AND RETURNS

Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole written warranty and any and all warranties that may be implied by law, including any merchantability or fitness, for any particular purpose, are hereby limited to the duration of this written warranty. We do not warrant or represent that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants. In no event shall Grizzly’s liability under this warranty exceed the purchase price paid for the product and any legal actions brought against Grizzly shall be tried in the State of Washington, County of Whatcom.

or consequential damages arising from the use of our products.

To take advantage of this warranty, contact us by mail or phone and give us all the details. We will then issue you a “Return Number,’’ which must be clearly posted on the outside as well as the inside of the carton. We will not accept any item back without this number. Proof of purchase must accompany the merchandise.

The manufacturers reserve the right to change specifications at any time because they constantly strive to achieve better quality equipment. We make every effort to ensure that our products meet high quality and durability standards and we hope you never need to use this warranty.

Please feel free to write or call us if you have any questions about the machine or the manual.

Thank you again for your business and continued support. We hope to serve you again soon.

Grizzly G0718 User guide

Specifications and Main Features

Frequently Asked Questions

User Manual

INTRODUCTION

Manual Accuracy

Contact Info

Machine Description

Identification

Machine Data Sheet

SECTION 1: SAFETY

Safety Instructions for Machinery

Additional Safety for Boring Machines

SECTION 2: POWER SUPPLY

Availability

Full-Load Current Rating

Circuit Information

Circuit Requirements for 110V

Circuit Requirements for 220V

Grounding Requirements

Extension Cords

Voltage Conversion

SECTION 3: SETUP

Needed for Setup

Unpacking

Inventory

Cleanup

Site Considerations

Weight Load

Space Allocation

Physical Environment

Electrical Installation

Lighting

Lifting & Placing

Mounting

Assembly

Dust Collection

Power Connection

Connecting Power

Disconnecting Power

Test Run

SECTION 4: OPERATIONS

Basic Controls

Setup Overview

Operation Overview

Hold-Down Clamps

Boring Head Setup

Selecting Boring Head & Bits

Replacing Boring Head

Installing & Adjusting Boring Bits

Headstock Setup

Drilling Depth

Setback Distance

Operation

Swing Arm Test Fit & Adjustment

Fence Stop Setup

Determining Number of Hinges

Two-Hinge Door Three-Hinge Door

Four-Hinge Door

SECTION 5: ACCESSORIES

SECTION 6: MAINTENANCE

Schedule

Cleaning

Lubrication

Headstock Slides

Pivot Points

Depth & Throat Adjustment Shafts

Boring Head Assembly

SECTION 7: SERVICE

Troubleshooting

Motor & Electrical

Operation

SECTION 8: WIRING

Wiring Safety Instructions

110V Wiring

Wiring Diagram

Machine Re-wired for 220V

SECTION 9: PARTS

Body

Table