Grizzly G0699 User Manual

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Page 1

MODEL G0699

12" SLIDING TABLE SAW

w/SCORING MOTOR

OWNER'S MANUAL

(For models manufactured since 9/16)

WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE

OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.

#TS12139 PRINTED IN TA IWA N

V5 . 0 9.17

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This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators.

Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.

The owner of this machine/tool is solely responsible for its safe use. This responsibility includes but is not limited to proper installation in a safe environment, personnel training and usage authorization, proper inspection and maintenance, manual availability and comprehension, application of safety devices, cutting/sanding/grinding tool integrity, and the usage of personal protective equipment.

The manufacturer will not be held liable for injury or property damage from negligence, improper training, machine modifications or misuse.

Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:

• Lead from lead-based paints.

• Crystalline silica from bricks, cement and other masonry products.

• Arsenic and chromium from chemically-treated lumber.

Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: Work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.

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Table of Contents

INTRODUCTION ............................................... 2

Manual Accuracy

Contact Info.................................................... 2

Machine Description Identification Machine Data Sheet

SECTION 1: SAFETY

Safety Instructions for Machinery Additional Safety for Sliding Table Saws Preventing Kickback

Protecting Yourself From Kickback.............. 10

Glossary Of Terms

SECTION 2: POWER SUPPLY

440V Conversion Correcting Phase Polarity

SECTION 3: SETUP

Needed for Setup Unpacking Inventory Hardware Recognition Chart Cleanup Site Considerations Lifting & Placing Assembly & Setup Dust Collection

Power Connection........................................ 39

Test Run Recommended Adjustments

SECTION 4: OPERATIONS

Operation Overview Safety Precautions Machine Controls

Workpiece Inspection................................... 46

Non-Through and Through Cuts Blade Guard Riving Knife Blade Requirements Blade Selection Changing Main Blade Adjusting & Replacing Scoring Blade Rip Cutting Crosscutting

Miter Cutting................................................. 58

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SECTION 5: ACCESSORIES

SECTION 6: SHOP-MADE SAFETY ACCESSORIES

Push Sticks Push Blocks

SECTION 7: MAINTENANCE

Schedule Cleaning Unpainted Cast Iron Lubrication

SECTION 8: SERVICE

Troubleshooting Belt Service Calibrating Blade Tilt

Adjusting Sliding Table Parallelism.............. 74

Squaring Crosscut Fence to Blade Riving Knife Mounting Block Rip Fence Adjustments

SECTION 9: WIRING & ELECTRICAL

Wiring Safety Instructions 220V Electrical Cabinet Wiring Diagram Component Wiring Diagrams Main & Scoring Motor Wiring Diagrams Electrical Component Photographs

SECTION 10: PARTS

Cabinet Body Tables Main Blade Trunnion & Motor Main Blade Arbor Tilt & Elevation Handwheels Scoring Blade Arbor & Motor Scoring Blade Adjustment System

Swing Arm.................................................... 92

Crosscut Table Crosscut Fence

Rip Fence..................................................... 95

Sliding Table V2 Blade Guard V2 Electrical Cabinet Accessories Front Machine Labels Rear & Blade Guard Machine Labels

WARRANTY AND RETURNS

.......................................................... 86

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INTRODUCTION

We stand behind our machines! If you have questions or need help, contact us with the information below. Before contacting, make sure you get the

serial number

from the

machine ID label. This will help us help you faster.

We want your feedback on this manual. What did you like about it? Where could it be improved? Please take a few minutes to give us feedback.

Email: manuals@grizzly.com

We are proud to provide a high-quality owner’s manual with your new machine!

instructions, specifications, drawings, and photographs in this manual. Sometimes we make mistakes, but our policy of continuous improvement also means that

you receive is

slightly different than shown in the manual

If you find this to be the case, and the difference between the manual and machine leaves you confused or unsure about something

check our

website for an updated version. W

current

manuals and

on our web-

site at

Alternatively, you can call our Technical Support for help. Before calling, make sure you write down the

from the machine ID label (see below). This information is required for us to provide proper tech support, and it helps us determine if updated documentation is available for your machine.

Manual Accuracy

made every effort to be exact with the

sometimes the machine

www.grizzly.com.

Manufacture Date and Serial Number

manual updates for free

e post

Contact Info

and manufacture date

Grizzly Technical Support

1815 W. Battlefield

Springfield, MO 65807 Phone: (570) 546-9663

Email: techsupport@grizzly.com

Grizzly Documentation Manager

P.O. Box 2069

Bellingham, WA 98227-2069

Manufacture Date

Serial Number

Machine Description

A sliding table saw is primarily used to rip and crosscut sheet stock or panels in a production setting. The sliding table saves time and increases accuracy by removing the burden of sliding large and heavy panels over a stationary table surface. This saw can also be used as a traditional table saw for most types of through-cuts.

The Model G0699 is equipped with a scoring blade, which is a smaller blade located in front of the main blade. It makes a shallow cut in the workpiece in the opposite direction of the main blade, greatly reducing tear-out and chipped edges.

When using the sliding table saw as a traditional table saw, the sliding table is locked in place and the rip fence is then used to guide the workpiece through the cut.

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Model G0699 (Mfd. Since 9/16)

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Identification

Crosscut

Fence

Crosscut

Table

Flip

Stops

Swing

Arm

End

Shoe

Extension

Wing

Blade Tilt

Handwheel

& Scale

ON/OFF Button

Main Blade

Blade Guard

w/Dust Port

Scoring Blade

ON/OFF Button

Rip

Fence

Extension

Wing

Sliding

Table

Workpiece Hold-down

Blade Elevation

Handwheel

STOP Button

Model G0699 (Mfd. Since 9/16)

Figure 1. Model G0699 identification.

For Your Own Safety Read Instruction

Manual Before Operating Saw

a) Wear eye protection. b) Use saw-blade guard and riving knife for

every operation for which it can be used,

including all through sawing. c) Keep hands out of the line of saw blade. d) Use a push-stick when required. e) Pay particular attention to instructions

on reducing risk of kickback. f) Do not perform any operation freehand. g) Never reach around or over saw blade.

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Machine Data Sheet

MACHINE DATA

SHEET

Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901

MODEL G0699 12" SLIDING TABLE SAW WITH SCORING

BLADE MOTOR

Product Dimensions:

Weight............................................................................................................................................................ 1274 lbs.

Width (side-to-side) x Depth (front-to-back) x Height....................................................................... 139 x 133 x 45 in.

Footprint (Length x Width)............................................................................................................... 74-1/2 x 35-1/2 in.

Space Required for Full Range of Movement (Width x Depth)................................................................ 280 x 139 in.

Shipping Dimensions:

Carton #1

Type................................................................................................................................................ Wood Crate

Content................................................................................................................................................. Machine

Weight.................................................................................................................................................. 1314 lbs.

Length x Width x Height............................................................................................................. 45 x 82 x 44 in.

Must Ship Upright......................................................................................................................................... Yes

Carton #2

Type................................................................................................................................................ Wood Crate

Content.......................................................................................................................................... Sliding Table

Weight.................................................................................................................................................... 346 lbs.

Length x Width x Height........................................................................................................... 19 x 133 x 12 in.

Must Ship Upright.......................................................................................................................................... No

Electrical:

Power Requirement..................................................................................................... 220V or 440V, 3-Phase, 60 Hz

Prewired Voltage.................................................................................................................................................. 220V

Full-Load Current Rating.................................................................................................. 23A at 220V, 11.5A at 440V

Minimum Circuit Size.......................................................................................................... 30A at 220V, 15A at 440V

Connection Type....................................................................................................................... Cord at 220V, Perman

Power Cord Included............................................................................................................................................... No

Recommended Power Cord.................................................................. “S”-Type, 4-Wire, 8 AWG, 300 VAC for 220V

Plug Included........................................................................................................................................................... No

Recommended Plug Type.................................................................................................................. L15-30 for 220V

Switch Type......................................................................................... Button Controls w/Magnetic Switch Protection

Voltage Conversion Kit................................................................................................................ P06991310 for 440V

Recommended Phase Converter....................................................................................................................... G5845

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Motors:

Main

Horsepower............................................................................................................................................. 7.5 HP

Phase.................................................................................................................................................... 3-Phase

Amps..................................................................................................................................................... 20A/10A

Speed................................................................................................................................................ 3450 RPM

Type........................................................................................................................................... TEFC Induction

Power Transfer ............................................................................................................................... V-Belt Drive

Bearings..................................................................................................... Shielded & Permanently Lubricated

Model G0699 (Mfd. Since 9/16)

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Scoring Blade

Horsepower................................................................................................................................................ 1 HP

Phase.................................................................................................................................................... 3-Phase

Amps...................................................................................................................................................... 3A/1.5A

Speed................................................................................................................................................ 3450 RPM

Type........................................................................................................................................... TEFC Induction

Power Transfer .................................................................................................................................. Belt Drive

Bearings..................................................................................................... Shielded & Permanently Lubricated

Main Specifications:

Operation Information

Main Blade Size......................................................................................................................................... 12 in.

Main Blade Arbor Size................................................................................................................................. 1 in.

Scoring Blade Size................................................................................................................ 4-3/4 in. (120 mm)

Scoring Blade Arbor Size........................................................................................................................ 20 mm

Main Blade Tilt.................................................................................................................................. 0 – 45 deg.

Main Blade Speed............................................................................................................................. 4000 RPM

Scoring Blade Tilt............................................................................................................................. 0 – 45 deg.

Scoring Blade Speed......................................................................................................................... 8000 RPM

Cutting Capacities

Max Depth of Cut At 90 Deg................................................................................................................ 3-5/16 in.

Max Depth of Cut At 45 Deg.................................................................................................................. 2-3/8 in.

Rip Fence Max Cut Width.................................................................................................................... 49-3/4 in.

Sliding Table w/Crosscut Fence Max Cut Width...................................................................................... 126 in.

Sliding Table w/Crosscut Fence Max Cut Length.................................................................................... 126 in.

Miter Fence Max Cut Width at 45 Deg..................................................................................................... 126 in.

Table Information

Floor To Table Height................................................................................................................................ 36 in.

Table Size Length................................................................................................................................ 21-1/2 in.

Table Size Width................................................................................................................................. 35-1/4 in.

Table Size Thickness................................................................................................................................... 3 in.

Table Size With Ext Wings Length............................................................................................................ 59 in.

Table Size With Ext Wings Width.............................................................................................................. 68 in.

Table Size With Ext Wings Thickness......................................................................................................... 3 in.

Sliding Table Length................................................................................................................................ 126 in.

Sliding Table Width.................................................................................................................................... 14 in.

Fence Information

Crosscut Fence Type....................................................................... Single Lever Locking, Extruded Aluminum

Crosscut Fence Size Length...................................................................................................................... 73 in.

Crosscut Fence Size Width................................................................................................................... 2-3/8 in.

Construction Materials

Table....................................................................................................................... Precision-Ground Cast Iron

Sliding Table....................................................................................................................................... Aluminum

Cabinet....................................................................................................................................................... Steel

Rip Fence Rails......................................................................................................................... Hardened Steel

Guard....................................................................................................................................................... Plastic

Spindle Bearing Type............................................................... Lubricated & Permanently Sealed Ball Bearing

Cabinet Paint Type/Finish.......................................................................................................... Powder Coated

Other Related Information

No of Dust Ports............................................................................................................................................... 2

Dust Port Size.......................................................................................................................................... 4, 5 in.

Model G0699 (Mfd. Since 9/16)

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SLIDING TABLE

126"

SAW CAPACITIES

Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901

MODEL G0699 12" SLIDING TABLE SAW

126"

Ripping Width

42"

Miter Cut 90º (push cut)

Miter Cut 45º

126"

88"

493⁄4"

126"

Cross Cut

42"

126"

Miter Cut 45º (push cut)

Cross Cut (fence not extended)

59"

126"

731⁄8"

42"

731⁄8"

Miter Cut 45º (push cut, fence not extended)

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731⁄8"

59"

126"

88"

Miter Cut 45º (fence not extended)

Model G0699 (Mfd. Since 9/16)

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SECTION 1: SAFETY

For Your Own Safety, Read Instruction

Manual Before Operating This Machine

The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures. Always use common sense and good judgment.

Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury. It may also be used to alert against unsafe practices.

This symbol is used to alert the user to useful information about

NOTICE

proper operation of the machine.

Safety Instructions for Machinery

OWNER’S MANUAL. Read and understand this

owner’s manual BEFORE using machine.

TRAINED OPERATORS ONLY. Untrained operators have a higher risk of being hurt or killed. Only allow trained/supervised people to use this machine. When machine is not being used, disconnect power, remove switch keys, or lock-out machine to prevent unauthorized use—especially around children. Make your workshop kid proof!

DANGEROUS ENVIRONMENTS. Do not use machinery in areas that are wet, cluttered, or have poor lighting. Operating machinery in these areas greatly increases the risk of accidents and injury.

MENTAL ALERTNESS REQUIRED. Full mental alertness is required for safe operation of machinery. Never operate under the influence of drugs or alcohol, when tired, or when distracted.

ELECTRICAL EQUIPMENT INJURY RISKS. You can be shocked, burned, or killed by touching live electrical components or improperly grounded machinery. To reduce this risk, only allow qualified service personnel to do electrical installation or repair work, and always disconnect power before accessing or exposing electrical equipment.

DISCONNECT POWER FIRST. nect machine from power supply BEFORE making adjustments, changing tooling, or servicing machine. This prevents an injury risk from unintended startup or contact with live electrical components.

EYE PROTECTION. Always wear ANSI-approved safety glasses or a face shield when operating or observing machinery to reduce the risk of eye injury or blindness from flying particles. Everyday eyeglasses are NOT approved safety glasses.

Always discon-

Model G0699 (Mfd. Since 9/16)

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Page 10

WEARING PROPER APPAREL. Do not wear clothing, apparel or jewelry that can become entangled in moving parts. Always tie back or cover long hair. Wear non-slip footwear to reduce risk of slipping and losing control or accidentally contacting cutting tool or moving parts.

HAZARDOUS DUST. Dust created by machinery operations may cause cancer, birth defects, or long-term respiratory damage. Be aware of dust hazards associated with each workpiece material. Always wear a NIOSH-approved respirator to reduce your risk.

HEARING PROTECTION. Always wear hearing protection when operating or observing loud machinery. Extended exposure to this noise without hearing protection can cause permanent hearing loss.

REMOVE ADJUSTING TOOLS. Tools left on machinery can become dangerous projectiles upon startup. Never leave chuck keys, wrenches, or any other tools on machine. Always verify removal before starting!

USE CORRECT TOOL FOR THE JOB. Only use this tool for its intended purpose—do not force it or an attachment to do a job for which it was not designed. Never make unapproved modifications—modifying tool or using it differently than intended may result in malfunction or mechanical failure that can lead to personal injury or death!

AWKWARD POSITIONS. Keep proper footing and balance at all times when operating machine. Do not overreach! Avoid awkward hand positions that make workpiece control difficult or increase the risk of accidental injury.

CHILDREN & BYSTANDERS. Keep children and bystanders at a safe distance from the work area. Stop using machine if they become a distraction.

GUARDS & COVERS. Guards and covers reduce accidental contact with moving parts or flying debris. Make sure they are properly installed, undamaged, and working correctly BEFORE operating machine.

FORCING MACHINERY. Do not force machine. It will do the job safer and better at the rate for which it was designed.

NEVER STAND ON MACHINE. Serious injury may occur if machine is tipped or if the cutting tool is unintentionally contacted.

STABLE MACHINE. Unexpected movement during operation greatly increases risk of injury or loss of control. Before starting, verify machine is stable and mobile base (if used) is locked.

USE RECOMMENDED ACCESSORIES. Consult this owner’s manual or the manufacturer for recommended accessories. Using improper accessories will increase the risk of serious injury.

UNATTENDED OPERATION. To reduce the risk of accidental injury, turn machine OFF and ensure all moving parts completely stop before walking away. Never leave machine running while unattended.

MAINTAIN WITH CARE. Follow all maintenance instructions and lubrication schedules to keep machine in good working condition. A machine that is improperly maintained could malfunction, leading to serious personal injury or death.

DAMAGED PARTS. Regularly inspect machine for damaged, loose, or mis-adjusted parts—or any condition that could affect safe operation. Immediately repair/replace BEFORE operating machine. For your own safety, DO NOT operate machine with damaged parts!

MAINTAIN POWER CORDS. When disconnecting cord-connected machines from power, grab and pull the plug—NOT the cord. Pulling the cord may damage the wires inside. Do not handle cord/plug with wet hands. Avoid cord damage by keeping it away from heated surfaces, high traffic areas, harsh chemicals, and wet/damp locations.

EXPERIENCING DIFFICULTIES. If at any time you experience difficulties performing the intended operation, stop using the machine! Contact our Technical Support at (570) 546-9663.

-8-

Model G0699 (Mfd. Since 9/16)

Page 11

Additional Safety for Sliding Table Saws

Serious injury or death can occur from getting cut or having body parts, such as fingers, amputated by rotating saw blade. Workpieces thrown by kickback can strike operators or bystanders with deadly force. Flying particles from cutting operations or broken blades can cause eye injuries or blindness. To minimize risk of getting hurt or killed, anyone operating machine MUST completely heed hazards and warnings below.

HAND & BODY POSITIONING. Keep hands

away from saw blade and out of blade path during operation, so they cannot slip accidentally into blade. Stand to side of blade path. Never reach around, behind, or over blade. Only operate at front of machine.

BLADE GUARD. Use blade guard for all cuts that allow it to be used safely. Make sure blade guard is installed and adjusted correctly. Promptly repair or replace if damaged. Re-install blade guard immediately after operations that require its removal.

RIVING KNIFE. Use riving knife for all cuts. Make sure riving knife is aligned and positioned correctly. Promptly repair or replace it if damaged.

KICKBACK. Kickback occurs when saw blade ejects workpiece back toward operator. Know how to reduce risk of kickback. Learn how to protect yourself if it does occur.

FENCE ADJUSTMENTS. Make sure rip fence remains properly adjusted and parallel with blade. Always lock fence before using.

PUSH STICKS/BLOCKS. Use push sticks or push blocks whenever possible to keep your hands farther away from blade while cutting. In event of an accident these devices will often take damage that would have happened to hands/ fingers.

BLADE ADJUSTMENTS. Adjusting blade height or tilt during operation increases risk of crashing blade and sending metal fragments flying with deadly force at operator or bystanders. Only adjust blade height and tilt when blade is completely stopped and saw is OFF.

CHANGING BLADES. Always disconnect power before changing blades. Changing blades while saw is connected to power greatly increases injury risk if saw is accidentally powered up.

WORKPIECE CONTROL. Feeding workpiece incorrectly increases risk of kickback. Make sure workpiece is in stable position on tables and supported by rip fence or crosscut fence during cutting operation. Never start saw with workpiece touching blade. Allow blade to reach full speed before cutting. Only feed workpiece against direction of main blade rotation. Always use some type of guide to feed workpiece in a straight line. Never back workpiece out of cut or move it backwards or sideways after starting a cut. Feed cuts all the way through to completion. Never perform any operation “freehand”. Turn OFF saw and wait until blade is completely stopped before removing workpiece.

Model G0699 (Mfd. Since 9/16)

DAMAGED SAW BLADES. Never use blades that have been dropped or otherwise damaged.

CUTTING CORRECT MATERIAL. Never cut materials not intended for this saw. Only cut natural and man-made wood products, laminate covered wood products, and some plastics. Cutting metal, glass, stone, tile, etc. increases risk of operator injury due to kickback or flying particles.

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Page 12

Preventing Kickback

Protecting Yourself

Do the following to prevent kickback:

• When rip cutting, only cut workpieces that have at least one smooth and straight edge. DO NOT cut excessively warped, cupped or twisted wood. If workpiece warpage is questionable, always choose another workpiece.

• Never attempt freehand cuts. If the workpiece is not fed parallel with the blade, kickback will likely occur. Always use the rip fence or crosscut fence to support the workpiece.

• Ensure sliding table slides parallel with the blade; otherwise, the chances of kickback are extreme. Take the time to check and adjust

the sliding table before cutting.

• Always use the riving knife whenever possible. It reduces risk of kickback and reduces your risk of injury if it does occur.

• Always keep blade guard installed and in good working order.

• Feed cuts through to completion. Any time you stop feeding a workpiece in the middle of a cut, the chance of kickback is greatly increased.

From Kickback

Even if you know how to prevent kickback, it may still happen. Here are some precautions to help protect yourself if kickback DOES occur:

• Stand to the side of the blade path when cutting. If a kickback does occur, the thrown workpiece usually travels directly towards the front of the blade.

• Wear safety glasses or a face shield. In the event of a kickback, your eyes and face are the most vulnerable parts of your body.

• Never, for any reason, place your hand behind the blade path. Should kickback occur, your hand will be pulled into the blade.

• Use a push stick or push block to keep your hands farther away from the moving blade. If a kickback occurs, these safety devices will most likely take the damage that your hand would have received.

• Use featherboards or anti-kickback devices to prevent or slow down kickback.

• Ensure rip fence is adjusted parallel with the blade; otherwise, the chances of kickback are extreme. Take the time to check and adjust the rip fence before cutting.

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Statistics show that the most common accidents among table saw users can be linked to kickback. Kickback is typically defined as the high-speed expulsion of stock from the table saw toward the operator. In addition to the danger of the operator or others in the area being struck by the flying stock, it is often the case that the operator’s hands are pulled into the blade during the kickback.

Model G0699 (Mfd. Since 9/16)

Page 13

Glossary Of Terms

The following is a list of common definitions, terms and phrases used throughout this manual as they relate to this sliding table saw and woodworking in general. Become familiar with these terms for assembling, adjusting or operating this machine. Your safety is VERY important to us at Grizzly!

Arbor: Metal shaft extending from the drive

mechanism, to which saw blade is mounted.

Bevel Edge Cut: Tilting the arbor and saw blade

to an angle between 0° and 45° to cut a beveled edge onto a workpiece.

Blade Guard: Metal or plastic safety device that

mounts over the saw blade. Its function is to prevent the operator from coming into contact with the saw blade.

Crosscut: Cutting operation in which the cross-

cut fence is used to cut across the grain, or across the shortest width of the workpiece.

Dado Blade: Blade or set of blades that are used

to cut grooves and rabbets.

Dado Cut: Cutting operation that cuts a flat bot-

tomed groove into the face of the workpiece.

Featherboard: Safety device used to keep the

workpiece against the rip fence and against the table surface.

Kerf: The resulting cut or gap in the workpiece

from the saw blade passing through it while cutting.

Kickback: A dangerous event that happens if

the blade catches on the workpieces while cutting. The force of the blade then throws the workpiece back toward the operator with what sounds like a horrible explosion. The danger comes from flying stock striking the operator or bystanders. The operator’s hands may also be pulled into the blade during the kickback. Refer to Preventing Kickback on Page 100 for additional information.

Non-Through Cut: A sawing operation in which

the workpiece is not completely sawn through. Dado and rabbet cuts are considered NonThrough Cuts because the blade does not protrude above the top face of the wood stock.

Parallel: When two objects are spaced an equal

distance apart at every point along two given lines or planes (I.e. the rip fence face is parallel to the face of the saw blade).

Perpendicular: Lines or planes that intersect and

form right angles. I.e. the blade is perpendicular to the table surface.

Push Stick: Safety device used to push the

workpiece through a cutting operation. Used most often when rip cutting thin workpieces.

Rabbet: Cutting operation that creates an

L-shaped channel along the edge of the workpiece.

Rip Cut: Cutting operation in which the rip fence

is used to cut with the grain, or cut across the widest width of the workpiece.

Riving Knife: Metal plate located behind the

blade maintains the kerf opening in the wood when cutting, and helps reduce the risk of injury from a kickback that otherwise would result in amputation.

Straightedge: A tool with a perfectly straight

edge used to check the flatness, parallelism, or consistency of a surface(s).

Through Cut: A sawing operation in which the

workpiece is completely sawn through.

Model G0699 (Mfd. Since 9/16)

-11-

Page 14

SECTION 2: POWER SUPPLY

Before installing the machine, consider the availability and proximity of the required power supply circuit. If an existing circuit does not meet the requirements for this machine, a new circuit must be installed. To minimize the risk of electrocution, fire, or equipment damage, installation work and electrical wiring must be done by an electrician or qualified service personnel in accordance with all applicable codes and standards.

or equipment damage may occur if machine is not properly grounded and connected to power

The full-load current rating is the amperage a machine draws at 100% of the rated output power. On machines with multiple motors, this is the amperage drawn by the largest motor or sum of all motors and electrical devices that might operate at one time during normal operations.

The full-load current is not the maximum amount of amps that the machine will draw. If the machine is overloaded, it will draw additional amps beyond the full-load rating.

If the machine is overloaded for a sufficient length of time, damage, overheating, or fire may result— especially if connected to an undersized circuit. To reduce the risk of these hazards, avoid overloading the machine during operation and make sure it is connected to a power supply circuit that meets the specified circuit requirements.

This machine can be converted to operate on a 440V power supply (refer to Voltage Conversion instructions) that has a verified ground and meets the following requirements:

For your own safety and protection of

Note: Circuit requirements in this manual apply to

a dedicated circuit—where only one machine will be running on the circuit at a time. If machine will be connected to a shared circuit where multiple machines may be running at the same time, consult an electrician or qualified service personnel to ensure circuit is properly sized for safe operation.

A power supply circuit includes all electrical equipment between the breaker box or fuse panel in the building and the machine. The power supply circuit used for this machine must be sized to safely handle the full-load current drawn from the machine for an extended period of time. (If this

This machine is prewired to operate on a 220V power supply circuit that has a verified ground and meets the following requirements:

Circuit Requirements

Availability

Electrocution, fire, shock,

supply.

Full-Load Current Rating

Circuit Requirements for 220V

Nominal Voltage .............................. 220V/240V

..........................................................60 Hz

Cycle Phase Circuit Rating Plug/Receptacle Cord

.................................................... 3-Phase

...................................... 30 Amps

......................... NE M A L15 - 30

...........4-Wire, 8 AWG, 300VAC, “S”-Type

Circuit Requirements for 440V

Nominal Voltage .............................. 440V/480V

..........................................................60 Hz

Cycle Phase Rated Size Connection

.................................................... 3-Phase

........................................... 15 Amps

...... Hardwire with Locking Switch

Full-Load Current Rating at 220V ..... 23 Amps

Full-Load Current Rating at 440V

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.. 11.5 Amps

property, consult an electrician if you are unsure about wiring practices or electrical codes in your area.

Model G0699 (Mfd. Since 9/16)

Page 15

Improper connection of the equipment-grounding wire can result in a risk of electric shock. The wire with green insulation (with or without yellow stripes) is the equipment-grounding wire. If repair or replacement of the power cord or plug is necessary, do not connect the equipment-grounding wire to a live (current carrying) terminal.

Check with a qualified electrician or service personnel if you do not understand these grounding requirements, or if you are in doubt about whether the tool is properly grounded. If you ever notice that a cord or plug is damaged or worn, disconnect it from power, and immediately replace it with a new one.

We do not recommend using an extension cord with this machine. cord, only use it if absolutely necessary and only on a temporary basis.

Extension cords cause voltage drop, which can damage electrical components and shorten motor life. Voltage drop increases as the extension cord size gets longer and the gauge size gets smaller (higher gauge numbers indicate smaller sizes).

Any extension cord used with this machine must be in good condition and contain a ground wire and matching plug/receptacle. Additionally, it must meet the following size requirements:

Grounding Instructions

This machine MUST be grounded. In the event of certain malfunctions or breakdowns, grounding reduces the risk of electric shock by providing a path of least resistance for electric current.

process. DO NOT connect to power until

For 220V operation: The power cord and plug

specified under “ on the previous page have an equipment-grounding wire and a grounding prong. The plug must only be inserted into a matching receptacle (outlet) that is properly installed and grounded in accordance with all local codes and ordinances (see figure below).

For 440V operation: As specified in “Circuit Requirements for 440V” on the previous page, the machine must be hardwired to the power source, using a locking switch as a disconnecting means (see below). The machine must also be connected to a grounded metal permanent wiring system; or to a system having an equipment-grounding conductor. Due to the complexity and high voltage involved, this type of installation MUST be done by a qualified electrician.

Circuit Requirements for 220V”

GROUNDED

L15-30 RECEPTACLE

Grounding Prong

is Hooked

L15-30

PLUG

Serious injury could occur if you connect machine to power before completing setup

instructed later in this manual.

Current Carrying Prongs

Figure 2. Typical L15-30 plug and receptacle.

Locking

Power

Source

Disconnect Switch

Machine

Ground

Figure 3. Typical hardwire setup with a locking

disconnect switch.

Model G0699 (Mfd. Since 9/16)

ConduitConduit

Ground

Extension Cords (220V Only)

If you must use an extension

Minimum Gauge Size .............................8 AWG

Maximum Length (Shorter is Better).......50 ft.

-13-

Page 16

440V Conversion

The Model G0699 can be converted for 440V operation. This conversion job consists of disconnecting the saw from the power source, replacing both overload relays, moving the fuse to the 440V holder, and rewiring the main and scoring blade motors for 440V operation.

Move 2A

Fuse To Here

Purchase the Model G0699 440V Conversion Kit (Part No. P06991310) that includes the necessary overload relays for this procedure by calling Grizzly Customer Service at (800) 523-4777.

All wiring changes must be inspected by a qualified electrician before the saw is connected to the power source. If, at any time during this procedure you need help, call Grizzly Tech Support at (570) 546-9663.

To rewire the Model G0699 for 440V operation:

DISCONNECT SAW FROM POWER!

2. Remove the electrical panel cover from the

back of the frame (see Figure 4).

Electrical

Panel Cover

Overload Relays

Figure 5. Locations of the overload relays on the

electrical panel.

Disconnect and remove both overload relays,

then replace them with the relays included in the 440V conversation kit.

Note: Although the two 220V relays look sim-

ilar, they are not the same models. However, the two 440V relays are the same models and can be installed in either position.

Set the amperage dial on the left relay to 10A

and the right relay to 2A.

Figure 4. Location of electrical panel cover.

Make note of wire locations on both overload

relays installed on the electrical panel (see

Figure 5 and refer to Electrical Cabinet Wiring Diagram on Page 80).

-14-

Move the 2 amp fuse from the 220V fuse

holder to the 440V fuse holder, as shown in Figure 5.

Open the junction boxes on the main and

scoring blade motors, then rewire the motors as shown on the diagrams located inside the motor junction box covers.

Note: When changing the motor wiring for the

440V conversion, refer to the wiring diagrams inside the motor junction box covers, as they will reflect any changes to the motors shipped with the machine. As an aid to understanding these wiring diagrams or if they are missing, refer to the motor wiring diagrams on Page 82.

Model G0699 (Mfd. Since 9/16)

Page 17

Correcting Phase

Polarity

This subsection is only provided for troubleshooting. If you discover during the test run that the saw will not operate, or that the blades spin backward, the power connections may be wired out-of-phase. Without the proper test equipment to determine the polarity of the power source legs, wiring machinery to 3-phase power may require trial-and-error. Correcting phase polarity is simply a matter of reversing the positions where two of the incoming power source wires are connected at the junction box.

If this machine is wired out-of-phase, the blades will spin in the wrong directions. If you attempt a cutting operation with the blades spinning backward, the workpiece could be thrown aggressively from the table during the cutting operation. This could result in death or serious personal injury. You MUST make sure the blades are spinning in the correct directions before attempting any cutting operations. Perform Step 9 of the test run on Page 41 to make sure the machine is correctly wired.

To correct phase polarity:

DISCONNECT SAW FROM POWER!

2. Remove the power connection junction box cover (see Figure 6).

Swap any two of the hot incoming power

connections (see Figure 7), then replace the junction box cover.

Make sure the incoming ground wire is connected to the right-most terminal post in the power connection junction box to ensure the machine is properly grounded. An ungrounded or improperly grounded machine could cause electrocution.

Hot

Figure 7. Incoming power connections.

Perform Step 9 of the test run on Page 41

to confirm that the power connections are correct.

— If the motors and blades are still rotating

in the wrong direction, contact our Tech Support at (570) 546-9663 for assistance.

Ground

Power Connection

Junction Box

Figure 6. Location of power connection junction

box.

Model G0699 (Mfd. Since 9/16)

-15-

Page 18

SECTION 3: SETUP

get help from other people

Keep children and pets away from plastic bags or packing materials shipped with this

This machine was carefully packaged for safe transport. When unpacking, separate all enclosed items from packaging materials and inspect them for shipping damage.

please

IMPORTANT:

you are completely satisfied with the machine and have resolved any issues between Grizzly or the shipping agent. You MUST have the original pack-

aging to file a freight claim. It is also extremely helpful if you need to return your machine later.

Needed for Setup

This machine presents serious injury hazards to untrained users. Read through this entire manual to become familiar with the controls and operations before starting the machine!

Wear safety glasses during the entire setup process!

HEAVY LIFT! Straining or crushing injury may occur from improperly lifting machine or some of its parts. To reduce this risk,

and use a forklift (or other lifting equipment) rated for weight of this machine.

The following items are needed, but not included, for the setup/assembly of this machine.

Description Qty

• Additional People .........................At Least 3

• Safety Glasses ........................ 1 Per Person

• Cleaner/Degreaser (Page 20) .... As Needed

• Disposable Shop Rags ............... As Needed

• Forklift (Rated for At Least 1500 lbs.) ......... 1

• Saw Blade 12" ............................................ 1

• Straightedge 3' ........................................... 1

• Precision Ruler ........................................... 1

• Felt Tip Pen ................................................ 1

• Adjustable Carpenter's Square .................. 1

• Feeler Gauge Set ....................................... 1

• 90° Square ................................................. 1

• Screwdriver Phillips #2 ............................... 1

• Hex Wrench 3mm ....................................... 1

• Hex Wrench 4mm ....................................... 1

• Hex Wrench 5mm ....................................... 1

• Hex Wrench 6mm ....................................... 1

• Hex Wrench 8mm ....................................... 1

• Wrench 12mm ............................................ 1

• Dust Collection System .............................. 1

• Dust Hose 2 1⁄2 " ........................................... 1

• Dust Hose 5" .............................................. 1

• Hose Clamps 5" ......................................... 2

SUFFOCATION HAZARD!

machine. Discard immediately.

-16 -

Unpacking

If items are damaged

call us immediately at (570) 546-9663.

Save all packaging materials until

Model G0699 (Mfd. Since 9/16)

Page 19

Inventory

The following is a list of items shipped with your machine. Before beginning setup, lay these items out and inventory them.

If any non-proprietary parts are missing (e.g. a nut or a washer), we will gladly replace them; or for the sake of expediency, replacements can be obtained at your local hardware store.

Crate 1 (Figure 8) Qty

A. Forward Extension Wing ............................ 1

Rear Extension Wing ................................. 1

Crosscut Table ........................................... 1

D. Crosscut Fence .......................................... 1

E. Crosscut Table Brace ................................. 1

F. Rip Fence Rail w/Fasteners ....................... 1

Rip Fence Scale ......................................... 1

H. Rip Fence ................................................... 1

I. Rip Fence Body Assembly ......................... 1

Crosscut Fence Flip Stops ......................... 2

K. End Shoe Assembly ................................... 1

L. Push Stick .................................................. 1

Riving Knife ................................................ 1

Hold-Down Assembly ................................. 1

Blade Guard Cover (Wide) ......................... 1

P. Blade Guard Cover (Straight) ..................... 1

Blade Guard Dust Hood ............................. 1

Blade Guard Connection Plate Assembly . . 1

Arm Support Pedestal ................................ 1

Arm Support Base ...................................... 1

Upper Support Arm .................................... 1

Dust Hose 3" ............................................. 1

Dust Port Connection 3" ............................ 1

X. Tool Box (Not Shown) ................................. 1

— Scoring Arbor Wrench ............................ 1

—Combo Wrench 17/19mm

— Wrench 30mm ........................................ 1

— T-Handle Wrench 8mm ........................... 1

....................... 1

NOTICE

If you cannot find an item on this list, carefully check around/inside the machine and packaging materials. Often, these items get lost in packaging materials while unpacking or they are pre-installed at the factory.

Model G0699 (Mfd. Since 9/16)

Figure 8. Crate 1 inventory.

-17-

Page 20

Hardware (Not Shown) Qty

Sliding Table:

— T-Bolts M12-1.75 x 50.............................. 3

— Flat Washers 12mm ................................ 3

— Lock Washers 12mm .............................. 3

— Hex Nuts M12-1.75 .................................. 3

— Push Handle M12-1.75 x 12 .................... 1

— Flat Washer 12mm .................................. 1

— Copper Flat Washer 12mm ..................... 1

— T-Nut M12-1.75 ........................................ 1

Wings:

— Set Screws M10-1.5 x 20 ........................ 5

— Hex Nuts M10-1.5 ................................... 5

Rip Fence:

— Handles M10-1.5 x 12 ............................. 2

— Knob M10-1.5 x 70 .................................. 1

— Button Head Cap Screws M6-1 x 12 ...... 3

— Flat Washers 6mm .................................. 4

—Hex Nut M6-1

Rip Fence Rail:

— Rip Fence Stop Ring w/Set Screw ......... 1

— Flat End Cap ........................................... 1

— Lock Washer 8mm .................................. 1

— Cap Screw M8-1.25 x 16 ........................ 1

.......................................... 1

Dust Port Adapter:

— Button Head Cap Screws M6-1 x 12 ...... 2

— Lock Washers 6mm ................................ 2

—Flat Washers 6mm

Upper Support Arm Dust Port:

— Button Head Cap Screws M6-1 x 12 ...... 2

— Lock Washers 6mm ................................ 2

Blade Guard:

— Wire Clamps 31⁄4" .................................... 2

—Compression Cylinder —Dust Port Adapter 4"

Blade Guard Support Base, Pedestal, Arm, and Connection Plate:

—Cap Screws M8-1.25 x 25 —Flat Washers 8mm —Lock Washers 8mm —Cap Screws M6-1 x 20 —Lock Washers 6mm —Flat Washers 6mm — L-B loc k —Cap Screws M6-1 x 20 —Flat Washers 6mm —Lock Washers 6mm —Hex Nut M6-1

.................................................... 1

................................. 2

............................ 1

............................... 1

...................... 4

................................. 4

................................ 4

........................... 3

................................ 3

................................. 3

........................... 2

................................. 3

................................ 2

.......................................... 1

Cross Cut Table:

— Lock Handle M12-1.75 x 55 ..................... 1

— Flat Washer 12mm .................................. 1

— T-Nut Plate M12-1.75 ............................... 1

Cross Cut Table Brace:

— T-Nuts M8-1.25 ....................................... 2

— Fender Washers 8mm ............................ 2

— Knobs M8-1.25 x 50 ................................ 2

Cross Cut Fence:

— T-Bolt M8-1.25 x 35 ................................ 1

— Fender Washer 8mm .............................. 1

— Knobs M8-1.25 ........................................ 2

— Pivot Stud M8-1.25 x 15 .......................... 1

—Fiber Flat Washers 8mm

— T-Nuts M8-1.25 ....................................... 3

— Knob M8-1.25 x 25 w/Nylon Tip.............. 1

— Knob M8-1.25 x 50 ................................. 1

— Stop Block............................................... 1

— Cap Screw M8-1.25 x 35 ........................ 1

— Lock Washer 8mm .................................. 1

—Plastic T-Washer 8mm —Hex Nuts M8-1.25 —Flat Washers 8mm

................................... 2

........................ 2

............................ 1

................................. 2

Crate 2 (Figure 9) Qty

Y. Sliding Table Assembly .............................. 1

Z. End Handle Assembly ................................ 1

—Button Hd. Cap Screws M8-1.25 x 16

Figure 9. Crate 2 inventory.

.... 2

-18-

Model G0699 (Mfd. Since 9/16)

Page 21

5mm

Hardware Recognition Chart

Model G0699 (Mfd. Since 9/16)

-19 -

Page 22

The unpainted surfaces of your machine are coated with a heavy-duty rust preventative that prevents corrosion during shipment and storage. This rust preventative works extremely well, but it will take a little time to clean.

Be patient and do a thorough job cleaning your machine. The time you spend doing this now will give you a better appreciation for the proper care of your machine's unpainted surfaces.

There are many ways to remove this rust preventative, but the following steps work well in a wide variety of situations. Always follow the manufacturer’s instructions with any cleaning product you use and make sure you work in a well-ventilated area to minimize exposure to toxic fumes.

Before cleaning, gather the following:

• Disposable rags

• Cleaner/degreaser (WD•40 works well)

• Safety glasses & disposable gloves

• Plastic paint scraper (optional)

Basic steps for removing rust preventative:

Many cleaning solvents

work in a well-ventilated

Avoid chlorine-based solvents, such as

Cleanup

Gasoline and petroleum products have low flash points and can explode or cause fire if used to clean machinery. Av o id using these products to clean machinery.

Put on safety glasses.

Coat the rust preventative with a liberal

amount of cleaner/degreaser, then let it soak for 5–10 minutes.

Wipe off the surfaces. If your cleaner/degreas-

er is effective, the rust preventative will wipe off easily. If you have a plastic paint scraper, scrape off as much as you can first, then wipe off the rest with the rag.

Repeat Steps 2–3 as necessary until clean,

then coat all unpainted surfaces with a quality metal protectant to prevent rust.

are toxic if inhaled. Only

area.

NOTICE

acetone or brake parts cleaner, that may damage painted surfaces.

T23692—Orange Power Degreaser

A great product for removing the waxy shipping grease from the non-painted parts of the machine during clean up.

Figure 10. T23692 Orange Power Degreaser.

-20-

Model G0699 (Mfd. Since 9/16)

Page 23

Site Considerations

Weight Load

Refer to the of your machine. Make sure that the surface upon which the machine is placed will bear the weight of the machine, additional equipment that may be installed on the machine, and the heaviest workpiece that will be used. Additionally, consider the weight of the operator and any dynamic loading that may occur when operating the machine.

Space Allocation

Consider the largest size of workpiece that will be processed through this machine and provide enough space around the machine for adequate operator material handling or the installation of auxiliary equipment. With permanent installations, leave enough space around the machine to open or remove doors/covers as required by the maintenance and service described in this manual.

See below for required space allocation.

Physical Environment

Extreme conditions for this type of machinery are

Place this machine near an existing power source.

other hazards. Make sure to leave enough space

Shadows, glare, or strobe effects that may distract or impede the operator must be eliminated.

Machine Data Sheet for the weight

Children or untrained people may be seriously injured by this machine. Only install in an access restricted location.

The physical environment where the machine is operated is important for safe operation and longevity of machine components. For best results, operate this machine in a dry environment that is free from excessive moisture, hazardous chemicals, airborne abrasives, or extreme conditions.

generally those where the ambient temperature range exceeds 41°–104°F; the relative humidity range exceeds 20%–95% (non-condensing); or the environment is subject to vibration, shocks, or bumps.

Electrical Installation

Make sure all power cords are protected from traffic, material handling, moisture, chemicals, or

around machine to disconnect power supply or apply a lockout/tagout device, if required.

Lighting

280"

Lighting around the machine must be adequate enough that operations can be performed safely.

Figure 11. Minimum working clearances.

Model G0699 (Mfd. Since 9/16)

(Drawing Not To Scale)

133"

139"

-21-

Page 24

Lifting & Placing

get help from other people

The machine must be fully assembled before it can be operated. Before beginning the assembly process, refer to

and gather all goes smoothly, first clean any ered or coated in heavy-duty rust preventative (if applicable).

Assembly & Setup

HEAVY LIFT! Straining or crushing injury may occur from improperly lifting machine or some of its parts. To reduce this risk,

and use a forklift (or other lifting equipment) rated for weight of this machine.

To lift and move the machine:

1. After removing the shipping crate from the

pallet, move the smaller components and boxes to a safe area.

Position the forklift forks completely under the

cabinet, as illustrated in Figure 12.

You must successfully complete the assembly and setup of this saw as instructed below before connecting the machine to power. Otherwise, the saw will not operate safely and could cause serious personal injury or machine damage.

Before proceeding with the next steps, wear leather gloves to protect your hands when handling the saw and scoring blades.

Needed for Setup

listed items. To ensure the assembly process

parts that are cov-

To assemble the sliding table saw:

Figure 12. Example of lifting the table saw

assembly.

With the help of additional people to steady

the load, lift the machine enough to clear the pallet and any floor obstacles, then move it to its permanent location.

-22-

Use the elevation handwheel on the right side

of the cabinet to raise the main blade arbor all the way up, then open the blade safety cover to expose the blade arbors, as shown in Figure 13.

T-Handle

Wrench

Scoring Blade

Main

Blade

Arbor

Figure 13. Blade arbors exposed.

Model G0699 (Mfd. Since 9/16)

Page 25

2. Insert the provided T-handle wrench through the table top hole shown in Figure 13 and into one of the holes in the main blade pulley under the table top. This will keep the blade arbor from rotating during the next step.

. While holding the T-handle wrench with

one hand, rotate the arbor nut clockwise to remove it and the flange (see Figure 14).

Install and align riving knife (refer to Riving

Knife Alignment beginning on Page 48 for

detailed information).

6. To make sure the scoring blade arbor nut is fully tightened, hold the arbor wrench on the arbor behind the blade and use the wrench on the nut to tighten it clockwise, as shown in Figure 16.

Arbor Wrench

Arbor Nut

Figure 14. Main blade arbor nut and flange.

Slide the saw blade over the arbor with the

teeth facing to the right, then re-install the flange and arbor nut while holding the arbor steady with the T-handle wrench, as shown in Figure 15.

The beveled edge of the flange must be fac-

ing out and the arbor nut must be fully tightened to safely secure the blade.

Flange

Figure 16. Tightening the scoring blade arbor

nut.

7. Close the blade cover and lower the main blade all the way down so that it does not present a hazard during the following steps.

NOTICE

The sliding table is heavy, so you must get help lifting it during the installation process. We recommend two strong people lift the sliding table and an additional person help position the T-bolts into the mounting holes as the table is lowered.

Figure 15. Installing main blade.

Model G0699 (Mfd. Since 9/16)

-23-

Page 26

Turn the sliding table assembly upside down,

as shown in Figure 17.

10. Attach the end handle to sliding table with the cap screws removed in Step 9. Slide the sliding table base out of the way to install the two larger cap screws shown in Figure 19.

Base

Figure 17. Sliding table saw upside down.

Remove the four cap screws threaded into

the end of the sliding table assembly, the cap screw securing the lock handle, and the two cap screws pre-installed in the end handle (see Figure 18).

End

Handle

Remove These

Cap Screws

Figure 18. Cap screws to remove for end handle

installation.

Cap Screws

Figure 19. End handle installed.

11. Insert the (3) M12-1.75 x 60 T-bolts into the

sliding table T-slot, as shown in Figure 20, and space them apart the same distance as the mounting holes in the frame top.

Mounting

Hole

T-Bolt

-24-

Figure 20. T-bolts inserted into the sliding table

T-slot.

Model G0699 (Mfd. Since 9/16)

Page 27

12. Have two people turn the sliding table assembly right side up, then have another person guide the T-bolts into the mounting holes as the sliding table is lowered onto the frame.

Important: As you align the sliding table

parallel with the main saw blade in the next steps, the locating cap screw shown in Figure 21 must remain against the right side of the frame before securing the sliding table in place. This will correctly position the sliding table with the rest of the machine.

Locating

Cap Screw

Figure 21. Sliding table locating cap screw

against the right side of the frame.

In the next steps, you will align the sliding

table parallel with the table saw. This is necessary to ensure straight cutting operations and to prevent workpieces from binding and kicking back.

Move the sliding table all the way back.

13.

14. Tilt the main saw blade to 0° and raise it all

the way up.

Use the adjustable square and feeler gauges

16.

to measure the distance between the sliding table T-slot and the main saw blade at the mark you made in Step 15. This is distance "A" shown in Figure 22.

Main Saw Blade

Sliding Table T-Slot

Figure 22. Measuring the distance between

sliding table T-slot and main blade.

17.

Move the sliding table all the way forward,

rotate the saw blade so the mark you made in Step 15 is at location "B", then take the measurement of "B".

— If the difference is equal to or less than

0.004" between the "A" and "B" measurements, the sliding table parallelism is acceptable. Continue with Step 21.

— If the difference between the "A" and "B"

measurements is greater than 0.004", the sliding table parallel adjustment bolts need to be re-adjusted. Continue with the next step.

Use the felt tip pen to mark the right blade

15.

edge that is even with the table.

Model G0699 (Mfd. Since 9/16)

-25-

Page 28

18. Loosen the jam nuts on the sliding table parallel bolts (see Figure 23) that are on both sides of the cabinet behind the sliding table, then adjust the bolts in or out in small increments to change the sliding table parallelism to the saw blade.

Parallel Adjustment

Bolt & Jam Nut (1 of 2)

Locate the middle sliding table T-bolt through

22.

the 5" dust chute hole on the forward side of the cabinet, as shown in Figure 25.

Figure 25. Location of the middle sliding table

T-bolt.

Figure 23. Sliding table parallel adjustment bolt

(1 of 2).

Make sure the sliding table is against the

19.

adjustment bolts, then repeat Steps 16–17 until the difference between the "A" and "B" measurements is acceptable.

Re-tighten the jam nuts.

20.

21. Remove the panels on both sides of the

frame to gain access to the forward and rear sliding table T-bolts (see Figure 24 for the location of the forward access T-bolt).

23. Make sure the sliding table is against both parallel adjustment bolts and the locating cap screw shown in Figure 21 on Page 25, then secure the sliding table with (3) M12-1.75 hex nuts, 12mm lock washers, and 12mm flat washers. Replace the forward and rear access panels.

Install the sliding table push handle into the

24.

front T-slot with a 12mm flat washer, 12mm nylon flat washer, and a M12-1.75 T-nut, as shown in Figure 26.

Push Handle

Figure 24. Location of the forward sliding table

T-bolt from the rear of the frame.

-26-

Figure 26. Sliding table push handle installed.

Model G0699 (Mfd. Since 9/16)

Page 29

25. With the help of another person to hold the forward extension wing, attach it to the cast iron table with (2) M10-1.5 x 25 cap screws, 10mm lock washers, and 10mm flat washers, as shown in Figure 27.

Hand tighten the cap screws for now—they

will be fully tightened in a later step.

Cap Screws

& Set Screws

27.

Thread (5) M10-1.5 x 20 set screws into

the threaded holes under each of the extension wing cap screws on both wings (see Figures 27–28).

Make sure the set screws do not stick out

from the wing mating surface, which would interfere with the leveling process in the next step.

Place the straightedge across the cast iron

28.

table and an extension wing, then adjust the set screws in or out to make the top surface of the wings even with that of the cast iron table (see Figure 29).

Straightedge

Extension Wing

Figure 27. Forward extension wing attached (as

viewed under the wing).

26. With the help of two other people to hold the rear extension wing, attach it to the cast iron table with (3) M10-1.5 x 25 cap screws, 10mm lock washers, and 10mm flat washers, as shown in Figure 28.

Hand tighten the cap screws for now—they

will be fully tightened in a later step.

Figure 29. Using a straightedge to make sure

the table/wing top surfaces are even.

29. When the top surfaces are even, thread (5) M10-1.5 hex nuts onto the set screws without changing their settings. Fully tighten the hex nuts to secure the set screws in place.

Fully tighten the extension wing cap screws,

30.

then re-check to make sure the top surfaces remain even.

— If the top surfaces did not remain even after

tightening the cap screws, loosen them, then repeat Steps 28–30 until they remain even.

Cap Screws

& Set Screws

Figure 28. Rear extension wing attached.

Model G0699 (Mfd. Since 9/16)

-27-

Page 30

31.

Attach the rip fence scale to the rear side

of the cast iron table and rear extension wing with (3) M6-1 x 12 button head cap screws and 6mm flat washers, as shown in Figure 30.

Hand-tighten the cap screws for now—they

will be fully tightened in a later step.

Rip Fence Scale

34. Slide the rip fence body assembly onto the rip fence rail, then install the two handles and one knob, as shown in Figure 32.

You may have to adjust the rip fence rail hex

nuts on both sides so that the fence body does not rub against the sides of the table and extension wing.

Fence Clamp

Handle

Fence Lock

Handle

Micro-Adjust

Lock Knob

Figure 30. Rip fence scale attached.

Remove one hex nut, lock washer, and flat

32.

washer from each of the fence rail mounting studs.

33. Install the rip fence rail by inserting the studs into the provided holes in the cast iron table and rear extension wing, as shown in Figure 31, then secure them with the hex nuts, lock washers, and flat washers removed in Step 32.

Rip Fence

Rail

Figure 32. Rip fence body assembly installed.

The rip fence stop screws keep the fence from moving forward and slipping off the fence body, which could draw your hands and arms into the spinning blade during operation. Always keep these stop screws properly installed.

Remove the rip fence stop screw from the tall

35.

side of the rip fence (see Figure 33).

Fence Stop

Screws

-28-

Figure 31. Rip fence rail installed.

Figure 33. Rip fence stop screws.

Model G0699 (Mfd. Since 9/16)

Page 31

36. Loosen the fence clamp handle (see Figure

34), then slide the fence onto the T-slot plates

and the clamp plate so that the tall side of the fence is facing the blade.

Clamp

Handle

Raise the main saw blade all the way up,

39.

then slide the rip fence against it without pushing on it, as shown in Figure 36.

Rip Fence

Clamp Plate

Figure 34. Installing the rip fence.

37. Slide the rip fence toward you, re-install the

stop screw that you removed in Step 35, move the fence forward until it stops, then tighten the fence clamp handle.

Insert the T-handle wrench into the left-hand

38.

hole of the two shown in Figure 35, engage it with the scoring blade elevation bolt under the table top, and rotate it counterclockwise to lower the scoring blade below the table surface.

Note: This will keep the scoring blade from

interfering with the rip fence alignment process in the next steps.

Figure 36. Rip fence against the saw blade.

Loosen the fence rail hex nuts on both sides

40.

and adjust the rail in or out until the rip fence is even with the saw blade along its full length, then hand-tighten the hex nuts again.

NOTICE

The rip fence body will scratch the table and rear extension wing surfaces if the ride height is not adjusted correctly.

Note: The goal of the adjustments in the

next step is to make the rip fence body ride height as close to and even with the table and extension wing surfaces without touching or scratching them.

Figure 35. Lowering the scoring blade.

Model G0699 (Mfd. Since 9/16)

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Page 32

41. Check if the any part of the metal rip fence body rests on the surface of the table.

— If the forward end of the fence body rests

on the table, lift the fence up so that you can access the roller and acorn nut shown in Figure 37. Loosen the acorn nut, adjust the roller until it extends slightly beyond the body, then re-tighten the acorn nut.

44. Move the rip fence up against the saw blade, then position the rip fence scale so that the zero mark is even with face of the rip fence, as shown in Figure 38.

Make sure the scale is even with the top sur-

faces of the table and extension wing, then fully tighten the cap screws that secure the scale in place.

Roller

Acorn Nut

Figure 37. Rip fence body roller controls.

— If the rear end of the fence body rests on

the table, adjust the height of the fence rail.

. If you have not already fully tightened the

outer fence rail hex nuts in a previous step, do so now.

Make sure the rip fence is still even with the

43.

saw blade and the ride height is still correct. If necessary, repeat previous steps to make the rip fence position correct.

Fence Scale

Zero Mark

Figure 38. Rip fence scale zero mark even with

the rip fence face.

When properly positioned, the rail stop ring prevents the rip fence from contacting the saw blade. If this happens during cutting operations, flying metal debris could cause serious personal injury. Always make sure the rail stop ring is secured in the proper position before beginning operations.

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Model G0699 (Mfd. Since 9/16)

Page 33

45. Back the rip fence away from the saw blade at least 1⁄8", then slide the fence rail stop ring onto the rail and secure it against the fence body by tightening the pre-installed set screw, as shown in Figure 39.

Stop Ring

⁄8" Away

From Blade

Figure 39. Installing the rip fence stop ring.

Attach the flat end cap to the other end of

46.

the rail with the M8-1.25 x 16 cap screw and 8mm lock washer, as shown in Figure 40.

The scoring blade has wedge-shaped teeth

so that the higher the blade is raised, the wider the scoring kerf will be.

The goal in the next step is to adjust the scor-

ing blade vertical and horizontal positions so that the scoring kerf is the same width as the main saw blade kerf. This procedure requires placing the straightedge on both sides of the blades multiple times as you make adjustments.

When positioning the straightedge, place it

47.

against teeth at both ends of the main saw blade to obtain an accurate reading of the main saw blade kerf.

— Horizontal Adjustment: Insert the T-handle

wrench into the right hole shown in Figure 41, engage it with the adjustment bolt under the table, then rotate the wrench to position the scoring blade.

Note: The purpose of the end cap is to pre-

vent the rip fence assembly from slipping off the end of the rail.

End Cap

Figure 40. Rip fence rail end cap attached.

Scoring Blade

Straightedge

Figure 41. Adjusting the horizontal position of

the scoring blade.

Model G0699 (Mfd. Since 9/16)

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Page 34

— Vertical Adjustment: Insert the T-handle

wrench into the left hole shown in Figure 42, engage it with the adjustment bolt under the table, then rotate the wrench to position the scoring blade.

Figure 42. Adjusting the vertical height of the

scoring blade.

48.

Insert the M12-1.75 x 55 lock handle with a

12mm flat washer through the middle hole of the crosscut table, as shown in Figure 43, then loosely thread it into the T-nut plate.

49. With the help of another person, place the crosscut table on the swing arm pivot pin, as shown in Figure 44, then slide the T-plate into the sliding table T-slot.

T-Plate Into T-Slot

Figure 44. Installing the crosscut table into the

sliding table.

Lock

Handle

T-Nut

Plate

Figure 43. Crosscut lock handle installed.

Position the crosscut table approximately in

50.

the middle of the sliding table, then tighten the lock handle to secure it in place.

Slide (2) M8-1.25 T-nuts into the crosscut

51.

table brace, align the T-nuts with the holes in the crosscut table, then secure the brace with (2) M8-1.25 x 50 knobs and 8mm fender washers, as shown in Figure 45.

Crosscut

Table Brace

-32-

Figure 45. Installing the crosscut table brace.

Model G0699 (Mfd. Since 9/16)

Page 35

52. To install the bottom T-slot components of the crosscut fence, lay the fence across the left side of the crosscut table with the polyurethane end block facing the main blade, then do the following:

Align (1) M8-1.25 T-nut with the pivot stud

placement position, then hand-tighten the M8-1.25 x 10 pivot stud with the 8mm fiber flat washer into the T-nut, as shown in Figure 47.

Insert and align an M8-1.25 T-nut with

the hole in the slot that is farthest from the saw blade, then thread (1) M8-1.25 x 25 knob with the nylon end through the T-nut and into the fence hole, as shown in Figure 46. This will secure the fence extension in place when fully tightened.

Stop Block

90° Stop Bolt

Figure 46. Front end crosscut T-slot

components.

M8-1.25 x 25 Knob

Turn the crosscut fence over, insert the pivot

53.

stud in its placement hole (see Figure 47), then slide the fence up to the main saw blade so that polyurethane end block is against the blade.

Using the precision ruler against a tooth of

54.

the blade, adjust the fence so that the 2" mark on the fence scale is exactly 2" from a blade tooth, as shown in Figure 48.

2" Mark

Block

End

Align an M8-1.25 T-nut with the 90°

stop bolt shown in Figure 46, insert (1) M8-1.25 x 35 cap screw with a 8mm lock washer through the stop block, then thread the cap screw into the T-nut.

Align the M8-1.25 x 60 T-bolt with the

placement position shown in Figure 47.

Pivot Stud

8mm

Fender

Washer

M8-1.25 Knob

Figure 47. Back end crosscut T-slot

components.

T-Bolt

T-Nut Block

8mm

Fender

Washer

M8-1.25 Knob

Figure 48. Setting the correct space between

the crosscut fence and blade.

Carefully lift the crosscut fence up, fully

55.

tighten the pivot stud, then re-insert the stud into the hole. Re-check the distance between the scale and blade—if necessary, loosen the stud and repeat Steps 54–55 until the distance is correct.

Model G0699 (Mfd. Since 9/16)

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Page 36

56. Slide the crosscut fence against the 90° stop bolt, then secure it in place by tightening the M8-1.25 knob with the T-Nut block and 8mm fender washer on the T-bolt (see Figure 47 on Page 33 and Figure 49 below). Tighten M8-1.25 knob with 8mm fender washer onto pivot stud.

58. Thread (1) M12-1.75 x 70 arm-leveling bolt with M12-1.75 jam nut into bracket connected to rear of machine body, as shown in Figure 51.

Arm-Leveling Bolt

Note: Adjusting the crosscut fence in different

positions will be discussed in the Operations section later in this manual.

M8-1.25 Knob

w/8mm Fender

Washer

Figure 49. Crosscut fence secured.

57. Move the crosscut extension fence out so

that you can install the flip stop assemblies, as shown in Figure 50.

M8-1.25 Knob w/

T-Nut Block & 8mm

Fender Washer

M12-1.75 Jam Nut

Bracket

Arm-

Support

Studs

Figure 51. Arm-support studs installed in body

and arm-leveling bolt installed in bracket.

Remove hex nuts from pre-installed arm-

59.

support studs (see Figure 51), and install support-arm base onto arm-support studs, as shown in Figure 52.

Arm-Support Base

Flip Stops

Extension

Fence

Figure 50. Crosscut flip stops installed.

Arm-Support Studs

Figure 52. Installing arm-support base.

Adjust arm-leveling bolt until arm support

60. base is parallel with floor (see Figure 53 on Page 35).

Tip: Check this position by using a tape to

measure the distance between each end of the arm-support base and the floor.

Note: This parallel position helps ensure the

blade guard is parallel with the table once it is installed. For now, this positioning should be very close. It will be checked, and if necessary, fine-tuned in a later step.

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Model G0699 (Mfd. Since 9/16)

Page 37

61. Tighten jam nut against bracket (see Figure

53) to secure arm-leveling bolt.

64. Insert upper support arm into top of arm-

support pedestal, as shown in Figure 55.

Secure arm-support base with (2) M20-2.5

62.

hex nuts and (2) 20mm fender washers (see Figure 53).

M20-2.5 Hex Nut

w/Fender Washer

(1 of 2)

Figure 53. Securing arm-support base.

Install arm-support pedestal on arm-support

63.

base, using (4) M8-1.25 x 25 cap screws, (4) 8mm lock washers, and (4) 8mm flat washers (see Figure 54).

Bracket

Jam Nut

Arm-Leveling

Bolt

Install (1) M10-1.5 x 30 hex bolt into location

65.

shown in Figure 55. Do not tighten yet.

Upper

Support Arm

Figure 55. Installing upper support-arm.

66. Install 4" dust port adapter on upper support

arm, using (2) M6-1 x 12 button head cap screws, (2) 6mm lock washers, and (2) 6mm flat washers (see Figure 56).

Top of Arm

Support Pedestal

x 1

Arm-Support

Pedestal

Base

Figure 54. Installing arm-support pedestal.

x 4

x 2

4" Dust Port

Adapter

Figure 56. Installing 4" dust port adapter.

Model G0699 (Mfd. Since 9/16)

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Page 38

67. Attach connection plate assembly with return spring to blade guard using (2) M6-1 lock nuts (see Figure 57).

69. Slide upper support arm until at least one blade guard roller is centered over blade (see

Figure 59), then tighten hex bolt from Step 65 on Page 35 to secure upper support arm.

Blade

Guard

Assembly

Figure 57. Installing blade guard connection

plate assembly onto blade guard assembly.

68. Attach connection plate assembly to end of upper support arm, using (3) M6-1 x 20 cap screws, (3) 6mm lock washers, and (3) 6mm flat washers (see Figure 58).

x 3

Connection Plate

Assembly

Return Spring

Connection Plate

Assembly

Blade Guard

Roller (1 of 2)

Blade

Figure 59. Blade guard rollers centered over

blade.

70. Ensure front and rear blade guard rollers are parallel with blade (see Figure 59).

— If rollers are parallel with blade, proceed to

Step 62.

— If rollers are not parallel with blade, loosen

cap screws shown in Figure 60, adjust arm-support pedestal until rollers are parallel with blade, then re-tighten cap screws to secure. Check to make sure both blade rollers are centered over blade, and if necessary, loosen hex bolt from Step 65 on Page 35, slide upper support arm until rollers are centered over blade, then retighten hex bolt to secure.

Figure 58. Connection plate assembly attached

to upper support arm.

-36-

Cap Screws

that Secure

Arm Support

Pedestal

Figure 60. Adjusting alignment of arm-support

pedestal.

Model G0699 (Mfd. Since 9/16)

Arm Support

Pedestal

Page 39

71. Make sure rollers are parallel with table. If necessary, loosen M20-2.5 hex nuts from Step 62, repeat Steps 60–61 until rollers are parallel with table, then re-tighten hex nuts.

Attach dust port to upper support arm, using

72.

(2) M6-1 x 12 button head cap screws and (2) 6mm lock washers (see Figure 61).

Dust Port

x 2

Upper

Support Arm

Figure 61. Installing dust port on upper support-

arm.

Changing Blade Guard For Angled Cuts

The Model G0699 blade guard comes with two assemblies—a "flat" insert for 90° cuts, and a "bubble" insert for angled cuts. To switch between these two inserts, remove the lock knob shown in Figure 63, slide the insert out and replace it with the appropriate insert, then re-install the lock knob to secure the insert.

"Flat" Insert

Lock

Knob

Attach dust hose to blade guard and upper

73.

support arm dust ports, and secure with hose clamps (see Figure 62).

Hose Clamps

Dust Hose

Figure 62. Dust hose attached to blade guard

and upper support arm.

Tug hose to make sure it is secure. If it pulls

74.

off easily, re-install it and tighten hose clamps until it is secure.

Figure 63. Removing blade guard insert.

Model G0699 (Mfd. Since 9/16)

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Page 40

Dust Collection

DO NOT operate the Model G0699 without an adequate dust collection system. This saw creates substantial amounts of wood dust while operating. Failure to use a dust collection system can result in short and long-term respiratory illness.

Required CFM at 5" Dust Port: 615 CFM Required CFM at 4" Dust Port: 400 CFM

Do not confuse this CFM recommendation with the rating of the dust collector. To determine the CFM at the dust port, you must consider these variables: (1) CFM rating of the dust collector, (2) hose type and length between the dust collector and the machine, (3) number of branches or wyes, and (4) amount of other open lines throughout the system. Explaining how to calculate these variables is beyond the scope of this manual. Consult an expert or purchase a good dust collection "how-to" book.

To connect the saw to dust collection system:

Secure a 5" dust hose to the port located

under the table on the left side with a hose clamp, as shown in Figure 64.

Figure 64. 5" dust port location.

Connect 4" dust hose to end of horizontal

arm, then attach it to a single dust collection branch line.

Horizontal Arm

Figure 65. Example of dust hose attached to

blade guard.

Tug on dust hoses to make sure they do not

come off. A tight fit is necessary for proper performance.

Hose Clamp

Dust

Hose

-38-

Model G0699 (Mfd. Since 9/16)

Page 41

Power Connection

Before the machine can be connected to the power source, an electrical circuit must be made available that meets the minimum specifications given in the Circuit Requirements subsection on Page 12. If a power circuit has not been prepared for the machine, do that now. To ensure a safe and code-compliant setup, we strongly recommend that all electrical work be done by a qualified electrician.

3. Make sure there is enough power cord inside the junction box to make the connections with the same amount of slack as the wires connected on top of the terminal bar, then tighten the strain relief around the cord.

Tug on the cord with moderate force to make

sure it does not move.

— If the power cord comes loose when you

tug on it, re-position it and re-tighten the strain relief. If the strain relief does not adequately secure the cord, then replace it with one that is correctly sized for the cord.

NOTICE

The Model G0699 is prewired for 220V. If you plan to operate the machine at 440V, the two overload relays on the electrical panel must be replaced and the motors must be rewired (refer to 440V Conversion on Page 14 for detailed instructions).

To connect the saw to the power source:

Open the power connection junction box

shown in Figure 66.

Power Connection

Junction Box

In the next step, connect the incoming hot

wires to the three left terminals and the ground wire to the right-most terminal, as shown in Figure 67.

Loosen the terminal screw, insert the wires

between the terminal plates, then fully tighten the terminal screw. Tug on the wires to make sure that they are secure.

— If a wire comes loose when you tug on it,

repeat this step. If you continue to have difficulty connecting the wires securely, consider using clamp-on ring or spade terminals on the ends of the wires.

Strain Relief

Figure 66. Location of power connection junction

box.

2. Feed the incoming power cord through the strain relief at the bottom of the junction box (see Figure 66).

Model G0699 (Mfd. Since 9/16)

Ground

Hot Connections

Figure 67. Incoming power connections.

Re-install the junction box lid before continu-

ing with the test run.

Connection

-39-

Page 42

Test Run

DO NOT start machine until all preceding setup instructions have been performed. Operating an improperly set up machine

ed results that can lead to serious injury,

Once assembly is complete, test run the machine to ensure it is properly connected to power and safety components are functioning correctly.

If you find an unusual problem during the test run, immediately stop the machine, disconnect it from power, and fix the problem BEFORE operating the machine again. The

table in the

SERVICE section of this manual can help.

Troubleshooting

Review the power controls shown in

Figure 68.

Main Blade

ON/OFF Buttons

STOP Button

The test run consists of verifying the following:

1) The motors power up and run correctly, 2) the

safety features of the Emergency Stop button and blade cover switch work correctly, and 3) the main blade turns forward (clockwise when viewed from front of saw) and the scoring blade turns opposite the main blade.

may result in malfunction or unexpect-

death, or machine/property damage.

To test run the machine:

Make sure you understand the safety instruc-

tions at the beginning of the manual and that the machine is set up properly.

Make sure all tools and objects used during

setup are cleared away from the machine.

Scoring Blade

ON/OFF Buttons

Figure 68. Power controls.

Push the STOP button in, then twist it clock-

wise so it pops out. When the STOP button pops out, the switch is reset and ready for operation (see Figure 69).

Figure 69. Resetting the STOP button.

Verify that the machine is operating correctly

by pushing the main and scoring blade ON buttons.

—When operating correctly, the machine

runs smoothly with little or no vibration or rubbing noises.

-40-

— Investigate and correct strange or unusual

noises or vibrations before operating the machine further. Always stop the machine and disconnect it from power before investigating or correcting potential problems.

Press the STOP button to stop the machine.

Model G0699 (Mfd. Since 9/16)

Page 43

7. WITHOUT resetting the STOP button, press the main blade ON button. The machine should not start.

—If the machine does not start, the STOP

button safety feature is working correctly.

—If the machine does start (with the STOP

button pushed in), turn the main blade motor OFF and immediately disconnect the power. The STOP button safety feature is not working correctly. This safety feature must work properly before proceeding with regular operations. Call Tech Support for help.

Reset the STOP button.

Push the STOP button, move the sliding table

10.

all the way to the left, then carefully open the red blade cover, as shown in Figure 71. This activates the blade cover safety switch to prevent the saw from starting while the cover is open.

9. Verify that the power is not connected outof-phase by starting/stopping the main blade and determining if the motor and blade turn in the correct direction, using the criteria below:

— If the main blade turns clockwise (when

standing in front of the machine), it is turning in the correct direction (see Figure 70).

— If the main blade turns counterclock-

wise, it is turning in the wrong direction. Stop the machine, disconnect it from the power source, then refer to Correcting Phase Polarity on Page 15 to correct this condition.

Correct

Viewed Facing Blade From Front

Blade Cover

Figure 71. Blade cover open.

While staying safely away from the blade,

11.

reset the STOP button, then attempt to start the scoring blade.

—If the machine does not start, the blade

cover safety switch safety feature is working correctly.

—If the machine does start (with the blade

cover open), immediately turn the machine OFF and disconnect the power. The blade cover safety switch safety feature is not working correctly. This safety feature must work properly before proceeding with regular operations. Call Tech Support for help.

Push the STOP button, carefully close the

12.

blade cover, then move the sliding table back to the center of the machine.

Not Correct

Figure 70. Correct and incorrect rotation

directions for the main blade.

Model G0699 (Mfd. Since 9/16)

Congratulations! You have completed the assembly, setup, and test run of the saw. Continue with the recommended adjustments in the next section.

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Page 44

Recommended

Adjustments

For your convenience, the adjustments listed below have been performed at the factory.

However, because of the many variables involved with shipping, we recommend that you at least verify the following adjustments to ensure the best possible results from your new machine.

Step-by-step instructions for these adjustments can be found on the referenced page for each item.

Factory adjustments that should be verified:

• Riving knife alignment (Page 48)

Blade tilt calibration (Page 73)

•

• Sliding table parallelism to blade (Page 74)

• Crosscut fence 90° to blade (Page 76)

-42-

Model G0699 (Mfd. Since 9/16)

Page 45

SECTION 4: OPERATIONS

The purpose of this overview is to provide the novice machine operator with a basic understanding of how the machine is used during operation, so the

discussed later

in this manual

Due to the generic nature of this overview, it is not intended to be an instructional guide. To learn more about specific operations, read this entire manual,

training from experienced machine operators outside of this manual by reading "how-to" books, trade magazines, or websites.

To reduce your risk of serious injury, read this entire manual BEFORE

Operation Overview

machine controls/components

are easier to understand.

seek additional

, and do additional research

To complete a typical operation, the operator does the following:

Examines workpiece to make sure it is suit-

able for cutting.

Adjusts blade tilt, if necessary, to correct

angle of desired cut.

Adjusts blade height approximately 1⁄4" higher

than thickness of workpiece.

Adjusts fence to desired width of cut, then

locks it in place.

5. Adjusts blade guard for workpiece height.

Checks outfeed side of machine for proper

support and to make sure workpiece can safely pass all the way through the blade without interference.

using machine.

Damage to your eyes, lungs, and hearing could result from using this machine without proper protective gear. Always wear safety glasses, a respirator, and hearing protection when operating this machine.

Puts on safety glasses, respirator, and hear-

ing protection. Locates push sticks, if needed.

Feeds workpiece all the way through blade

while maintaining firm pressure on workpiece against table and fence.

Turns machine OFF immediately after cut is

complete and waits for blades to completely stop before removing workpiece.

If you are not experienced with this type of machine, WE STRONGLY RECOMMEND that you seek additional training outside of this manual. Read books/magazines or get formal training before beginning any projects. Regardless of the content in this section, Grizzly Industrial will not be held liable for accidents caused by lack of training.

Model G0699 (Mfd. Since 9/16)

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Page 46

Safety Precautions

Machine Controls

Your safety is important. The items below are intended to supplement the SAFETY section in the front of the manual. But remember, no safety list can cover every situation. The operator is ultimately responsible for their own safety, as well as the safety of bystanders. Every cutting operation is uniquely different and may require safety equipment or safety procedures not mentioned in this manual.

Please follow these safety precautions EVERY time you use your saw:

• Stand to the side of the blade line-of-cut when performing a cutting operation.

• Turn OFF the saw and allow the blade to come to a complete stop before removing the cut-off piece.

• Make sure that the riving knife is always aligned with the main blade before cutting!

Review the control descriptions and Figures 72–76 to better understand their functions and how to use them.

Main Blade ON/OFF Buttons: Starts and stops the main saw blade.

Scoring Blade ON/OFF Buttons: Starts and stops the scoring blade.

STOP Button: Cuts power to both motors.

Main Blade

ON/OFF Buttons

Scoring Blade

ON/OFF Buttons

• Always keep the blade guard properly installed.

• Carefully plan each cutting operation to avoid injuries.

• When you release the sliding table lock, make sure that the lock lever is positioned so that it will not lock the table during a cut.

STOP Button

Figure 72. Power controls.

Blade Tilt Handwheel & Lock Knob: Handwheel

tilts the blades from 0° to 45°. The lock knob secures the handwheel to prevent it from moving during operation.

Blade Tilt Scale: Displays the degree of blade tilt.

Tilt Scale

-44-

Tilt Handwheel

& Lock Knob

Figure 73. Blade tilt controls.

Model G0699 (Mfd. Since 9/16)

Page 47

Blade Elevation Handwheel & Lock Knob:

Handwheel raises and lowers the blades. The lock knob secures the handwheel to prevent it from moving during operation.

Rip Fence Clamp Lever: Secures the rip fence to the rip fence body.

Rip Fence Lock Lever: Clamps the rip fence assembly in place on the fence rail.

Micro-Adjust Knob: Provides for fine-tune adjustment for the width-of-cut (the rip fence lock lever must be loose to use this).

Micro-Adjust Lock Knob: Clamps the rip fence assembly to the fence rail and allows the use of the micro-adjust knob.

Elevation Handwheel

& Lock Knob

Figure 74. Blade elevation control.

Sliding Table Lock Lever: Locks the sliding table

in position. When rotated to the left, the locking mechanism under the sliding table engages. When the lever is rotated to the right, the lock releases and allows the table to slide freely.

Lock

Lever

Clamp Lever

Micro-Adjust

Lock Knob

Lock

Lever

Figure 76. Rip fence controls.

Micro-Adjust

Knob

Figure 75. Sliding table locking mechanism.

Model G0699 (Mfd. Since 9/16)

-45-

Page 48

Workpiece

A through cut is a sawing operation in which the workpiece is completely sawn through, as shown in the

. Examples of through cuts are rip cuts, cross cuts, miter cuts, and beveled cuts. The blade guard assembly MUST be used when performing through cuts.

A non-through cut is a sawing operation where the blade does not protrude above the top face of the wood stock, as shown in the Figure below.

Non-Through and

Inspection

Some workpieces are not safe to cut or may require modification before they are safe to cut.

Before cutting, inspect all workpieces for the following:

• Material Type: This machine is intended for cutting natural and man-made wood products, laminate covered wood products, and some plastics. Cutting drywall or cementitious backer board creates extremely fine dust and may reduce the life of the bearings. This machine is NOT designed to cut metal, glass, stone, tile, etc.; cutting these materials with a table saw may lead to injury.

• Foreign Objects: Nails, staples, dirt, rocks and other foreign objects are often embedded in wood. While cutting, these objects can become dislodged and hit the operator, cause kickback, or break the blade, which might then fly apart. Always visually inspect your workpiece for these items. If they can't be removed, DO NOT cut the workpiece.

• Large/Loose Knots: Loose knots can become dislodged during the cutting operation. Large knots can cause kickback and machine damage. Choose workpieces that do not have large/loose knots or plan ahead to avoid cutting through them.

Through Cuts

Figure below

Figure 77. Example of a through cut (blade

guard not shown for illustrative clarity).

Non-Through Cuts

A non-through cut is a sawing operation where the blade does not protrude above the top face of the wood stock, as shown in the Figure below. The blade guard assembly MUST be used when performing all non-through cuts, except when the guard will not safely accommodate the workpiece.

• Wet or "Green" Stock: Cutting wood with a moisture content over 20% causes unnecessary wear on the blades, increases the risk of kickback, and yields poor results.

• Excessive Warping: Workpieces with excessive cupping, bowing, or twisting are dangerous to cut because they are unstable and often unpredictable when being cut. DO NOT use workpieces with these characteristics!

• Minor Warping: Workpieces with slight cupping can be safely supported if the cupped side is facing the table or the fence. On the contrary, a workpiece supported on the bowed side will rock during a cut and could cause kickback or severe injury.

-46-

Figure 78. Example of a non-through cut.

Model G0699 (Mfd. Since 9/16)

Page 49

Blade Guard

The term "blade guard" refers to the assembly shown in Figure 79.

Lock Handle

Hex Bolt

Guard

Arm

Guard

Adjusting Blade Guard

Loosen the hex bolt securing the guard arm (see Figure 79), and adjust the guard so the distance between the blade and both side covers is equal.

For stock up to 1" thick, loosen the (4) lock nuts securing guard to guard arm, (see inset image in Figure 79), moves smoothly up and down with the workpiece. For stock thicker than 1", set the guard to rest on the workpiece, then tighten the (4) lock nuts.

IMPORTANT: Every time the blade guard is reinstalled, you must verify that it functions correctly before making a cut.

To test blade guard operation, lift the front end all the way up, then release it. The blade guard should freely drop down and both wheels should contact table surface.

⁄4-turn each so the blade guard

Figure 79. Blade guard assembly.

Understanding & Using Blade Guard

The blade guard MUST be installed on the saw for all cuts (see Page 14). The guard encloses the top of the blade to reduce the risk of accidental blade contact and contain flying chips or dust. When installed and properly maintained, it is an excellent tool for reducing the risk of injury when operating the table saw.

Sometimes the guard or its components can get in the way when cutting very narrow workpieces or other specialized cuts. Use the lock handle shown in Figure 79 to move the guard out of the way. The blade guard MUST remain installed on saw. If blade guard is removed for specific operations, always replace it immediately after those operations are complete.

As the workpiece is pushed into the blade, the guard lifts and remains in contact with the workpiece during the cut, then returns to a resting position against the table when workpiece is pushed completely past the guard.

If blade guard remains in the same position where you released it, loosen lock nuts securing blade guard upper guard arm, and re-test operation until guard freely drops all the way down.

Guard Covers

The G0699 features two dust hood assemblies for either straight cuts or angled cuts. Use the flat blade cover when performing straight (90°) cuts or the bubble cover for angled cuts. To change between covers, remove lock knob (see Figure

80) then secure the guard assembly to the dust hood, install the other cover, and re-tighten the lock knob.

Dust Hood

Guard

Assembly

Lock Knob

To ensure that the guard does its job effectively, it MUST be centered over blade and properly adjusted so it moves up and down to accommodate workpieces, yet properly maintains blade after the workpiece exits.

Model G0699 (Mfd. Since 9/16)

Figure 80. Removing blade guard assembly.

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Page 50

Riving Knife

Secure the riving knife 1–5mm below the top level of the blade, as shown in Figure 83.

The riving knife (see Figure 81) is a metal plate that prevents the workpiece from pinching the backside of the blade and causing kickback. It also acts as a barrier behind the blade to shield hands from being pulled into the blade if a kickback occurs while the operator is reaching behind the blade. (Reaching behind the blade is a major safety risk and should never be done.) Use the riving knife for all operations.

Riving Knife

Figure 81. Riving knife location.

To ensure riving knife works safely, it MUST be aligned with and correctly adjusted to blade.

Riving Knife Installation & Removal

The riving knife must be correctly installed, adjusted, and aligned in order to provide the maximum safety benefit.

The riving knife attaches to the mounting block as shown in Figure 82. Always firmly tighten the hex nut when securing the riving knife in place.

Minimum 1mm

Maximum 5mm

Figure 83. Height difference between riving knife

and blade.

The height difference between the riving knife and the blade allows the workpiece to pass over the blade during non-through cuts (those in which the blade does not cut all the way through the thickness of the workpiece).

The riving knife also prevents the freshly cut sides of the workpiece from pinching the blade and causing kickback. For maximum effectiveness of this safety design, the riving knife must be positioned within 3–8mm of the blade, as shown in Figure 84.

Top Distance

Minimum 3mm Maximum 8mm

Bottom Distance

Minimum 3mm Maximum 8mm

Figure 84. Allowable top and bottom distances

between riving knife and blade.

Height Difference

Figure 82. Installing riving knife on mounting

block.

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Model G0699 (Mfd. Since 9/16)

Page 51

Once the riving knife is properly positioned at the correct distance from the blade, verify that it is aligned with the blade by checking the alignment with a straightedge in the top and bottom locations shown in Figure 85.

Top Alignment

Bottom Alignment

Figure 85. Checking top and bottom riving knife

alignment with blade.

The riving knife should be parallel with the blade along its length at both positions and should be in the "Alignment Zone" shown in Figure 86.

Blade Requirements

The riving knife included with this machine is 0.10" (2.5mm) thick and is only designed for 12" diameter blades.

When choosing a main blade, make sure the blade size meets the requirements listed below. The thickness of the blade body and teeth can be measured with calipers or any precision measuring device.

Blade Size Requirements:

• Body Thickness: 0.079"–0.094" (2.0mm–2.4mm)

• Kerf (Tooth) Thickness: 0.102"–0.126" (2.6mm–3.2mm)

Alignment

Zone

Spreader

Blade

Figure 86. Verifying that riving knife is in the

alignment zone behind the blade.

If the riving knife is not aligned or parallel with the blade, refer to Riving Knife Mounting Block on Page 77.

Straightedge

Blade Selection

This section on blade selection is by no means comprehensive. Always follow the saw blade manufacturer's recommendations to ensure safe and efficient operation of your table saw.

Ripping Blade Features:

• Best for cutting with the grain

• 30-40 teeth

• Flat-top ground tooth profile

• Large gullets for large chip removal

Flat

Top

Blade

Model G0699 (Mfd. Since 9/16)

Figure 87. Ripping blade.

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Page 52

Crosscut blade features:

• Best for cutting across the grain

• 80–100 teeth

• Alternate top bevel tooth profile

• Small hook angle and a shallow gullet

Laminate blade features:

• Best for cutting plywood or veneer

• 100–120 teeth

• Triple chip tooth profile

• Very shallow gullet

Alternate

Top

Bevel

Figure 88. Crosscutting blade.

Combination blade features:

• Designed to cut both with and across grain

• 50–80 teeth

• Alternate top bevel and flat, or alternate top bevel and raker tooth profile

• Teeth are arranged in groups

• Gullets are small and shallow (similar to a cross-cut blade), then large and deep (similar to a ripping blade

Triple

Chip

Blade

Figure 90. Laminate blade.

Thin Kerf Blade: A blade with thinner kerf than

a standard blade. Since the spreader/riving knife included with this table saw is sized for standard blades, thin kerf blades cannot be used on this saw.

-50-

Alternate

Top

Bevel

and Flat

Figure 89. Combination blade.

Model G0699 (Mfd. Since 9/16)

Page 53

Changing Main

Blade

The Model G0699 performs best when using high quality, sharp blades. Whenever the main blade starts to get dull, resharpen or replace it with a new blade.

Tools Needed Qty

Hex Wrench 8mm .............................................. 1

Wrench 30mm T-Handle Wrench 8mm

To change the main blade:

DISCONNECT SAW FROM POWER!

2. Adjust the blade tilt to 0° and raise the blade

all the way up.

Raise blade guard up.

4. Move the sliding table all the way forward to

expose the blade cover, lock it in place, then open the blade cover.

Insert the provided T-handle wrench through

the table top hole shown in Figure 91 and into one of the holes in the main blade pulley under the table top. This will keep the blade arbor from rotating during the next step.

................................................... 1

..................................... 1

Before proceeding with the next steps, wear leather gloves to protect your hands when handling the saw and scoring blades.

6. While holding the T-handle wrench with one

hand, rotate the arbor nut clockwise until you can remove it and the flange (see Figure 92).

Arbor Nut

T-Handle

Wrench

Figure 92. Main blade arbor nut and flange.

Remove the existing blade, slide the replace-

ment blade over the arbor with the teeth facing to the right, then re-install the flange with the beveled edge facing out.

Thread the arbor nut on counterclockwise

and fully tighten it to secure the flange and blade.

Flange

Figure 91. Loosening the main blade arbor nut.

Model G0699 (Mfd. Since 9/16)

Re-check the riving knife alignment with the

blade, as instructed in the next section.

Close the blade cover, reposition blade guard

10.

over blade, then move the sliding table back to the center of the machine.

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Page 54

Adjusting &

Replacing Scoring

To change the scoring blade:

DISCONNECT SAW FROM POWER!

Blade

The scoring blade rotates in the opposite direction from the main blade and makes a shallow cut into the workpiece surface. This prevents workpiece tear-out.

Some replacement scoring blades consist of an inner and outer blade with internal shims. The shims are provided so the scoring blade set can match the kerf thickness of the main blade. Figure 93 shows a typical scoring blade set with shims.

The scoring blade provided with the Model G0699 has wedge-shaped teeth so that scoring kerf widens as the blade is raised.

2. Adjust the blade tilt to 0° and raise the blade all the way up.

Raise blade guard up and move it away from

blade.

Move the sliding table all the way forward to

expose the blade cover, lock it in place, then open the blade cover.

Place the arbor wrench on the flange behind

the scoring blade, then turn the arbor nut counterclockwise until you can remove it and the flange (see Figure 94).

Figure 93. Typical scoring blade set with shims.

NOTICE

To make sure that the scoring blade kerf is the same as the main blade kerf, you will need to adjust the scoring blade as instructed in this procedure whenever the dimensions of the main blade change.

Changing Scoring Blade

Tools Needed Qty

Hex Wrench 8mm .............................................. 1

Scoring Blade Arbor Wrench Wrench 19mm

-52-

................................................... 1

............................. 1

Figure 94. Removing the scoring blade.

Replace the scoring blade with the teeth fac-

ing the main blade, then re-install the flange and arbor nut. Make sure the nut is fully tightened.

Adjust the scoring blade position, as instruct-

ed below, then close the blade cover, properly reposition blade guard, and move the sliding table back to the center.

Model G0699 (Mfd. Since 9/16)

Page 55

Adjusting Scoring Blade

The goal in this procedure is to adjust the scoring blade vertical and horizontal positions so that the scoring kerf is the same width as the main blade kerf and is aligned with it. This will require placing the straightedge on both sides of the blades multiple times as you make adjustments.

Tools Needed Qty

Hex Wrench 8mm .............................................. 1

T-Handle Wrench 8mm Straightedge

To adjust the scoring blade position:

DISCONNECT SAW FROM POWER!

2. Adjust the blade tilt to 0° and raise the blade

all the way up.

Raise blade guard up and move it away from

blade.

Move the sliding table all the way forward to

expose the red blade cover, lock it in place, then open the blade cover.

...................................................... 1

..................................... 1

— Vertical Adjustment: Insert the T-handle

wrench into the left hole shown in Figure 96, engage it with the adjustment bolt under the table, then rotate the wrench to position the scoring blade.

Figure 96. Adjusting the vertical height of the

scoring blade.

Close the blade cover, properly reposition

blade guard, and move the sliding table back to the center.

When positioning the straightedge, place it

against teeth on both sides of the main saw blade to obtain an accurate reading of the main saw blade kerf.

— Horizontal Adjustment: Insert the T-handle

wrench into the right hole shown in Figure 95, engage it with the adjustment bolt under the table, then rotate the wrench to position the scoring blade.

Scoring Blade

Straightedge

Figure 95. Adjusting the horizontal position of

the scoring blade.

Model G0699 (Mfd. Since 9/16)

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Page 56

Rip Cutting

The Model G0699 has the capability of rip cutting full-size panels, as shown in Figure 97. The slid- ing table saves time and increases accuracy by removing the burden of sliding a large and heavy panel over a stationary table surface.

Use hold-down and end shoe to hold down workpiece ends to prevent it from raising up, which could cause kickback.

Rip Cutting With Sliding Table

1. DISCONNECT SAW FROM POWER!

2. Make sure the 90° stop bolt is properly adjust- ed, as instructed in the Squaring Crosscut Fence to Blade on Page 76.

Loosen the crosscut fence pivot stud under

the crosscut fence, insert it into its hole in the crosscut table, then rotate the fence against the 90° stop bolt.

Note: The fence can be mounted in the for-

ward or rear position, depending on the size of the workpiece and which position will provide the safest operation.

Figure 97. Example of full panel rip cutting.

This saw also has the capability of rip cutting smaller workpieces, using the machine as a traditional table saw, as shown in Figure 98. Smaller, lighter boards are easier to slide across the stationary cast iron table surface to the right of the saw blade with the use of the rip fence.

Rip

Fence

Figure 98. Example of using the rip fence with

smaller workpieces.

Use a precision ruler against a tooth of the

blade, then adjust the fence so that the 2" mark on the fence scale is exactly 2" from the blade tooth, as shown in Figure 99.

2" Mark

End

Block

Figure 99. Setting the correct space between

the crosscut fence and blade for rip cutting.

5. Carefully lift the crosscut fence up, fully tighten the pivot stud, then re-insert the stud into the hole. Re-check the spacing between the end block and blade—if necessary, loosen the stud and repeat Steps 3–5 until the spacing is correct.

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Set a flip stop to the desired width-of-cut.

Model G0699 (Mfd. Since 9/16)

Page 57

7. Load the workpiece onto the sliding and crosscut tables.

Install the hold-down into the sliding table

T-slot and use it to secure the workpiece to the sliding table. The set up should look similar to Figure 97 on the previous page.

Take all the necessary safety precautions,

connect the saw to power, then perform the cutting operation.

Rip Cutting With Rip Fence

1. DISCONNECT SAW FROM POWER!

Loosen the rip fence clamp handle, position

the leading edge of the fence so it is either across the full width of the table or (optionally) even with the center of the main saw blade, as shown in Figure 101, then re-tighten the clamp handle.

Note: The rip fence position shown below is

favored by European standards because it allows the cut-off piece to “fall” away from the blade when the cutting operation is complete; thereby reducing risk of kickback from the backside of the blade catching on tthe railing corner of the workpiece.

2. Move the sliding table forward out of the way, then lock it place.

The rip fence can be installed in the verti-

cal position for thicker workpieces, or in the horizontal position for smaller workpieces (see Figure 100).

Vertical

Horizontal

Blade

Center

Figure 101. Example of rip fence set even with

center of main saw blade.

Lift the fence lock lever and position the rip

fence to the approximate width-of-cut (see Figure 102).

Clamp Lever

Micro-Adjust

Lock Knob

Rip Fence

Figure 100. Rip fence positions.

Model G0699 (Mfd. Since 9/16)

Lock

Lever

Figure 102. Rip fence controls.

Tighten the micro-adjust lock knob, then turn

the micro adjust knob to fine tune the desired width-of-cut.

Push the lock lever down to lock the fence

assembly in place, connect the saw to power, then perform the cutting operation.

Micro-Adjust

Knob

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Page 58

Crosscutting

The Model G0699 crosscuts full size panels with the fence in the forward or rear position. However, it is easier to load full size panels with the crosscut fence mounted in the forward position, as shown in Figure 103.

When setup properly, this table saw also has the capability of crosscutting workpieces while using the rip fence as a cut-off gauge, as shown in

Figure 105.

Figure 105. Crosscutting using the rip fence as

a cut off gauge.

Figure 103. Crosscut fence mounted forward to

handle full size panel.

Mounting the crosscut fence in the rear position provides greater stability for crosscutting smaller panels, as shown in Figure 104.

Crosscutting Full Size Panels

1. DISCONNECT SAW FROM POWER!

2. Make sure the forward 90° stop bolt is prop- erly adjusted, as instructed in the Squaring Crosscut Fence to Blade on Page 76.

Loosen the crosscut fence pivot stud under

the crosscut fence, install the fence in the forward position, as indicated in Figure 106, then rotate the fence against the 90° stop bolt.

Forward

Position

Figure 104. Crosscut fence mounted in the rear

position for smaller panels.

-56-

Rear

Position

Figure 106. Forward and rear crosscut fence

mounting positions.

Model G0699 (Mfd. Since 9/16)

Page 59

4. Use a precision ruler against a tooth of the blade, then adjust the fence so that the 2" mark on the fence scale is exactly 2" from the blade tooth, as shown in Figure 107.

2" Mark

Crosscutting Smaller Panels

Follow the same steps in the Crosscutting Full Size Panels subsection on Page 56, but mount

the crosscut fence in the rear position, as indicated in Figure 106 on the previous page. Then, load the workpiece so your setup looks similar to Figure 104 on the previous page.

End

Block

Figure 107. Setting the correct space between

the crosscut fence and blade for rip cutting.

Carefully lift the crosscut fence up, fully tight-

en the pivot stud, then re-insert the stud into the hole. Re-check the spacing between the end block and blade—if necessary, loosen the stud and repeat Steps 3–5 until the spacing is correct.

Set either crosscut fence flip stop to the

desired width-of-cut.

Note: Extend the crosscut fence slide if the

workpiece is more than 74".

Crosscutting Using Rip Fence as a Cut-Off Gauge

1. Follow the same steps in the Crosscutting Full Size Panels subsection on Page 56, but

mount the crosscut fence in the rear position, as indicated in Figure 106 on the previous page.

When using the rip fence with the crosscut fence, the rip fence must be positioned behind the front edge of the blade to prevent the workpiece from binding and causing a kickback hazard.

Position the rip fence for the desired width-of-

cut, then slide the leading end of the rip fence behind the front edge of the main blade, as shown in Figure 108.

Rip Fence

Load the workpiece onto the table saw. The

set up should look similar to Figure 103 on the previous page.

Once all the necessary safety precautions

have been taken, then perform the cutting operation.

Model G0699 (Mfd. Since 9/16)

Front Edge

of Blade

Figure 108. Proper rip fence position when using

it as a cut-off gauge.

Take all the necessary safety precautions,

connect the saw to power, then perform the cutting operation.

Rip Fence

Leading Edge

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Page 60

Miter Cutting

The crosscut fence can be positioned for miter cuts from 0° to 135°. The miter scale on top of the crosscut table has a resolution of 1".

To perform a miter cut:

DISCONNECT SAW FROM POWER!

2. Position the crosscut table to provide the

greatest amount of workpiece support, then lock it in place.

Install the crosscut fence onto the crosscut

table in the position that will allow for the desired angle of cut.

— For miter cuts from 90° to 135°, insert the

fence pivot stud into the forward hole and angle the fence to the rear, as shown in Figure 110.

— For miter cuts from 0° to 90°, insert the

fence pivot stud into the rear hole and angle the fence forward, as shown in

Figure 109.

Figure 109. Crosscut fence positioned for miter

cuts from 0° to 90°.

Figure 110. Crosscut fence positioned for miter

cuts from 90° to 135°.

Rotate the fence to the desired angle of cut,

make sure the fence end block is clear of the blade so that it will not be cut during the operation, then use the fence lock knob to secure the fence in place.

Position the flip stop for the desired width-

of-cut, then load the workpiece onto the table. The set up should look similar to Figures 109–110.

Once all the necessary safety precautions

have been taken, connect the saw to power, then perform the cutting operation.

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Model G0699 (Mfd. Since 9/16)

Page 61

ACCESSORIES

Installing unapproved accessories may

order online at www.grizzly.com or call 1-800-523-4777

SECTION 5: ACCESSORIES

cause machine to malfunction, resulting in serious personal injury or machine damage. To reduce this risk, only install accessories recommended for this machine by Grizzly.

NOTICE

Refer to our website or latest catalog for additional recommended accessories.

G5562—SLIPIT G5563—SLIPIT G2871—Boeshield G2870—Boeshield H3788—G96 H3789—G96

1 Qt. Gel

12 oz Spray

T-9 12 oz Spray

Gun Treatment 12 oz Spray

Gun Treatment 4.5 oz Spray

T-9 4 oz Spray

H2499—Small Half-Mask Respirator H3631—Medium Half-Mask Respirator H3632—Large Half-Mask Respirator H3635—Cartridge Filter Pair P100

Wood dust has been linked to nasal cancer and severe respiratory illnesses. If you work around dust everyday, a half-mask respirator can be a lifesaver. Also compatible with safety glasses!

Figure 111. Recommended products for protect-

ing unpainted cast iron/steel part on machinery.

Figure 112. Half-mask respirator with disposable

cartridge filters.

G4173—Baby Power Feeder 110V G4176— G4179—

⁄4 HP Power Feeder 110V

⁄2 HP Power Feeder 220V

G4181—1 HP Power Feeder 220V

Installing a power feeder on your table saw will make repetitive cuts much easier and safer. Can be installed on nearly any table saw. Easy to adjust wherever needed, including out of the way when not needed! A must for any shop.

Figure 113. G4179 Power Feeder.

Model G0699 (Mfd. Since 9/16)

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Page 62

Cyclone Dust Collectors

order online at www.grizzly.com or call 1-800-523-4777

G0440—2 HP, 1354 CFM @ 2.5" SP G0441—3 HP, 1654 CFM @ 2.0" SP G0443—1 1⁄2 HP, 1025 CFM @ 2.6" SP

Cyclone action separates the heavy dust particles from the fine particles and drops them into the steel drum. Any remaining fine dust travels past the impeller and is then trapped by a cartridge filter made of spun-bond polyester that filters 99.9% of particles from 0.2–2.0 microns in size. The cartridge filter is pleated to provide a large surface area for efficient air movement and a clear plastic bag collect the fine cake that shakes off the filter for consistent dust collector performance. Casters mounted to the steel drum also make disposal of the larger chips and dust as easy as it gets.

T23037—Scoring Blade Replacement

Figure 115. Model T23037 Scoring Blade

G7581—Superbar™ G7582—Master Plate

The miter slot mounted Superbar™ will align, tune and calibrate your table saw to within ±0.001 in just minutes. Replace your table saw blade when calibrating the double disk ground Master Plate for a precision measurement, with no run out!

Figure 114. Model G0440 Cyclone Dust

Collector.

Figure 116. Superbar™ and Master Plate.

H8029—5 Piece Safety Kit

This kit has four essential jigs. Includes two push blocks, push stick, featherboard and combination

saw and router gauge. Featherboard fits

⁄8" x 3⁄4"

miter slots.

Figure 117. H8029 5 Piece Safety Kit.

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Model G0699 (Mfd. Since 9/16)

Page 63

SECTION 6: SHOP-MADE SAFETY

ACCESSORIES

Safety devices such as push sticks, featherboards, and push blocks can be made easily and inexpensively. They increase safety by keeping hands a safe distance from the blade when feeding workpieces into the blade.

Push Sticks

Push sticks are particularly useful when cutting small or narrow workpieces. They provide added leverage, enabling the operator to keep the workpiece firmly supported against the fence and table. At the same time, the push stick keeps the operator’s hands safely away from the saw blade. A push stick is included with your table saw. To make additional push sticks, refer to the template in Figure 118 for construction details.

90º

Cut here to

push

Cut here to push 1⁄2" stock

Notch for placing on corners of workpieces

⁄2" Grid

⁄4" stock

MATERIAL: Only use hardwood, sturdy plywood, or high-density plastic. Do not use softwood that may break under pressure or metal that can break teeth from the blade!

" Minimum Length

Notch to help prevent hand from slipping

SIZING: Push stick must be at least 15 long. Use material.

SANDING: Sand edges to remove rough edges and increase comfort.

⁄2"–3⁄4" thick

⁄4"

Figure 118. Template for a shop-made push stick (shown at 70% of full size).

Model G0699 (Mfd. Since 9/16)

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Page 64

Push sticks should be made of plywood or hard wood and can be made in a variety of shapes and sizes. Avoid making push sticks out of material that may break under pressure (soft wood or particle board) or out of material that may damage the blade during accidental contact (metal).

The push stick must be at least 15

⁄4" long. The pattern for making a basic push stick, such as the one shown in Figure 118, can be laid out on a piece of wood and cut out using a bandsaw, jig saw, or scroll saw. Sand the handle area and edges to increase comfort and safety.

Using a Push Stick

Figure 119 shows an example of push sticks used

to feed and support a workpiece.

Push Stick Prohibition

Zone

Feeding: Place the notched end of the push stick against the end of the workpiece and out of the blade path. Use steady downward and forward pressure to push the workpiece into the blade.

Supporting: A second push stick may also be used with the other hand to apply sideways pressure on the workpiece to keep it held firmly against the fence while starting the cut. When using a push stick in this manner, do not apply pressure to the workpiece against or behind the blade (see "Push Stick Prohibition Zone" in Figure 119). Otherwise, pressure from the push stick will increase the risk of kickback.

Push Stick

Supporting

Blade

Path

Push Stick

Feeding

Figure 119. Example of shop-made push stick

used to rip narrow stock.

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Model G0699 (Mfd. Since 9/16)

Page 65

Push Blocks

When used correctly, a push block reduces the risk of injury by keeping hands away from the blade while cutting. In the event of an accident, a push block often takes the damage that would have otherwise happened to hands or fingers.

Using a Push Block

A push block can be used in place of or in addition to a push stick for feeding workpieces into the blade. Due to their design, push blocks allow the operator to apply firm downward pressure on the workpiece that could not otherwise be achieved with a push stick.

The push block design on this page can be used in two different ways (see inset Figure below). Typically, the bottom of the push block is used until the end of the workpiece reaches the blade.

The notched end of the push block is then used to push the workpiece the rest of the way through the cut, keeping the operator's hands at a safe distance from the blade. A push stick is often used at the same time in the other hand to support the workpiece during the cut (see "Using a Push Stick" on previous page).

Push Stick

Prohibition

Zone

Push Stick

Supporting

Blade

Path

Push Block

Feeding

Figure 121. Using a push block and push stick

to make a rip cut.

Making a Push Block

Use this template to make your own push block.

Figure 120. Side view of a push block in use.

Notch for use

as a push stick

CAUTION: Only use hardwood, sturdy plywood, or high-density plastic. Do not use softwood that may break under pressure or metal that can break teeth from the blade!

Handle for firm grip

Make push block with

⁄2"–3⁄4" thick material

CAUTION: Bottom

of handle must be

at least 4

" above

bottom of push

block to keep

hand away

from blade.

/4"–1/2"

⁄2" Grid

Figure 122. Template for a shop-made push block (shown at 50% of full size).

Model G0699 (Mfd. Since 9/16)

Lip for pushing workpiece

9"−10" Minimum Length

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Page 66

Using a Push Block

1. Place the lip of the push block (Figure 122,

Page 63) against the end of the workpiece,

and use steady downward and forward pressure to push the workpiece into the blade. Use a push stick to apply sideways pressure on the workpiece to keep it held firmly against the fence, as shown in the example of Figure 123).

Making a Narrow-Rip Push Block for an Auxiliary Fence

1. Cut a piece of 1⁄2" thick plywood 6" by 39 1⁄2",

and cut a piece of 39 1⁄2", as shown in Figure 124.

/2"

⁄4" thick hardwood 3" by

/4" Hardwood

/2" Plywood

Push Stick

Prohibition

Zone

Push Stick

Blade

Path

Push Block

Figure 123. Example of using a push block to

feed a workpiece into the blade.

As the workpiece nears the end of the cut,

release the push stick just before the blade, (see Figure 123).

Use steady downward and forward pressure

to push the workpiece the rest of the way through the blade.

/2"

Figure 124. Auxiliary fence dimensions.

Note: We recommend cutting the hardwood

board oversize, then jointing and planing it to the correct size to make sure the board is square and flat.

Only use furniture-grade plywood or kiln-

dried hardwood to prevent warping.

Pre-drill and countersink eight pilot holes 3⁄8"

in from the edge of the 6" wide board, as shown in Figure 125, for the wood screws that will attach the boards together in next step.

Pilot Hole for #8 Wood Screw

-64-

⁄4" Hardwood

⁄2" Plywood

Figure 125. Location of pilot holes.

Model G0699 (Mfd. Since 9/16)

Page 67

Plywood

Hardwood

Fasten the 6" and 3" wide boards with eight

#6 x 1⁄4" wood screws through the holes you drilled in Step 2; the fence should look like the one shown in Figure 126.

7. Make a lip from scrap wood that is approxi-

mately 2

⁄2 x 3⁄8" x 3⁄8", then fasten this piece

to the bottom of the base, as shown in Figure

128.

#8 x 1

⁄2"

⁄4"

Wood Screw

Figure 126. Auxiliary fence complete.

Cut a piece of plywood 15" long and 51⁄4" wide

for the base of a push block, then cut off a

⁄8" wide by 121⁄2" long (see Figure 127).

strip

55/8"

15"

/2"

/4"

/8"

Tip: Try using cyanoacrylate type wood glue

or small wood screws to secure the lip to the

⁄4"

push block base.

Using the Auxiliary Fence and Push Block

1. Place the auxiliary fence on the table and

clamp it to the fence at both ends, then adjust the distance between the auxiliary fence and the blade—this determines how wide the workpiece will be ripped (see the example in Figure 129).

Auxilliary Fence

Blade

Workpiece Cutting Width

/2"

Figure 127. Push block base pattern.

5. Cut a piece of

⁄2" plywood 10" long by 5"–9" high for the handle, then cut it to the desired final shape.

Pre-drill and countersink three holes through

the bottom center of the base, then attach the

handle to the base with #6 x

⁄4" wood screws

(see Figure 128).

Handle

Lip

/8"

/2"

/8"

Figure 128. Push block and lip.

Figure 129. Example of adjusting ripping

distance between blade and auxiliary fence.

Keep the riving knife and blade guard properly installed during cutting operations. Failure to do this present amputation hazards!

Model G0699 (Mfd. Since 9/16)

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Page 68

Place the workpiece 1" in front of the blade

and evenly against the table and the auxiliary fence.

Auxilliary Fence

Blade

Workpiece

Push Stick

for Side

Support

Blade Path

Figure 130. Push block in position to push

workpiece through blade.

3. Turn the saw ON, then begin ripping the workpiece using a push stick for side support.

As the workpiece nears the end of the cut,

place the push block on the auxiliary fence with the lip directly behind the workpiece, then release the push stick just before it is even with the blade (see the example in Figure 131).

Push

Block

Release

Push Stick

Before Blade

Lip

Blade Path

Figure 131. Example of ripping with push block.

Turn the saw OFF and allow the blade to come to a complete stop before removing the cut-off piece. Failure to follow this warning could result in serious personal injury.

Push Block

-66-

Model G0699 (Mfd. Since 9/16)

Page 69

SECTION 7: MAINTENANCE

To reduce risk of shock or accidental startup, always disconnect machine from

Cleaning

Cleaning the Model G0699 is relatively easy.

power before adjustments, maintenance, or service.

Schedule

Vacuum excess wood chips and sawdust, and wipe off the remaining dust with a dry cloth. If any resin has built up, use a resin dissolving cleaner to remove it. Treat all unpainted cast iron and steel with a non-staining lubricant after cleaning.

For optimum performance from your machine, follow this maintenance schedule and refer to any specific instructions given in this section.

Ongoing Check:

• Loose mounting bolts.

• Damaged saw blades.

Worn or damaged switches or wires.

•

Any other unsafe condition.

•

Weekly Maintenance:

Clean sliding table surface and grooves

•

• Clean and lubricate sliding table ways (Page 69)

• Clean cast iron saw table

• Clean the rip fence assembly

Monthly Check:

• V-belt tension, damage, or wear.

• Clean/vacuum dust buildup from inside cabinet and off motor.

Unpainted Cast Iron

Protect the unpainted cast iron surfaces on the table by wiping the table clean after every use— this ensures moisture from wood dust does not remain on bare metal surfaces.

Keep tables rust-free with regular applications of products like G96 Boeshield Page 59 for more details).

T-9 (see Section 5: Accessories on

Gun Treatment, SLIPIT®, or

Every 6-12 Weeks:

• Lubricate tilt and elevation trunnions

(Page 68)

• Lubricate tilt and elevation leadscrews (Page 69)

Model G0699 (Mfd. Since 9/16)

-67-

Page 70

Lubrication

Other than the lubrication points covered in this section, all other bearings are internally lubricated and sealed at the factory. Simply leave them alone unless they need to be replaced.

Although it is not necessary to remove the table to complete the lubrication tasks for the trunnions and leadscrews, to do so makes it easier to access these areas for proper inspection, cleaning, and lubrication.

Important: Take care not to get any lubrication on the drive V-belts to prevent slippage and damage. If you do, replace them.

Removing Main Table

Tools Needed Qty

Hex Wrench 4mm .............................................. 1

Hex Wrench 6mm Hex Wrench 8mm Wrench 19mm Wrench 24mm

To remove the table:

DISCONNECT SAW FROM POWER!

2. Remove the rip fence assembly, rip fence

rail, rip fence scale, and both extensions wings from the cast iron table.

Move the sliding table all the way forward and

vlock it in place.

.............................................. 1

................................................... 1

Figure 132. Main table mounting fasteners.

With the help of another person for lifting,

remove the table from the cabinet and place it in a safe location.

Remove the four spacers from the top of the

cabinet.

Trunnions

The tilt and elevation trunnions (see Figure 133) are curved cast iron surfaces that allow the heavy motors, arbor assemblies, and blades to tilt and change elevation.

It will be necessary to use the tilt and elevation handwheels to gain access to the full lengths of the trunnion sliding surfaces. Use mineral spirits and shop rags to clean away the grime and debris, then apply a thin coat of multi-purpose grease to the full length of the trunnions. Move the trunnions through their full range of movement several times to evenly distribute the grease.

Remove the four hex nuts and spacers from

the bottom of the studs that secure the cast iron table to the cabinet (see Figure 132).

Important: The position of the four upper

lock nuts were set at the factory so that the cast iron table is square with the saw blade from side to side and back to front. DO NOT change the position of these lock nuts (see Figure 132). Otherwise, you will have to perform the time consuming procedure of bringing the table back to square with the blade.

-68-

Tilt Trunnions

Elevation Trunnion

Figure 133. Locations of the trunnions.

Model G0699 (Mfd. Since 9/16)

Page 71

Leadscrews

Use mineral spirits and shop rages to clean away grime and debris from the full lengths of the tilt and elevation leadscrews (see Figures 134 –135). Then, apply a thin coat of light machine oil (see Accessories on Page 59) to their full lengths with a shop rag. Move the leadscrews through their full range of movement several times to evenly distribute the oil.

Tilt

Leadscrew

Sliding Table Ways

There are steel ways (see Figure 136) on both sides of the sliding table that fit between the top and the base and allow these parts to slide past each other. Clean the ways with mineral spirits and shop rags, then apply a thin coat of light machine oil with a shop rag. Move the sliding table through its full range of movement several times to evenly distribute the oil.

Way

(1 of 2)

Figure 134. Tilt leadscrew (viewed through the

gap between the sliding table and cabinet).

Elevation

Leadscrew

Figure 135. Elevation leadscrew

(viewed from between the motors).

Figure 136. Sliding table way (1 of 2).

Replacing Main Table

Replace the main table in the reverse steps from which it was removed.

Before re-tightening the mounting hex nuts, use a straightedge to adjust the table position so that the leading edge of the blade gap is parallel to saw blade, as illustrated in Figure 137.

Main Table

Measuring

Locations

Straightedge

Model G0699 (Mfd. Since 9/16)

Main Blade

Figure 137. Measuring locations for squaring the

main table to the blade.

-69-

Page 72

SECTION 8: SERVICE

Review the troubleshooting and procedures in this section if a problem develops with your machine. If you need replacement parts or additional help with a procedure, call our Technical Support.

gather the serial number and manufacture date of your machine before calling.

Troubleshooting

Motor & Electrical

Symptom Possible Cause Possible Solution

Machine does not start or a breaker trips.

Machine stalls or is overloaded.

1. STOP push-button is engaged/faulty.

2. Power supply switched OFF or is at fault.

3. Blade cover limit switch engaged/at fault.

4. Motor connection wired incorrectly.

5. Thermal overload relay has tripped.

6. Wall fuse/circuit breaker is blown/tripped.

7. Contactor not getting energized/has burnt contacts.

8. Wiring is open/has high resistance.

9. Motor ON/OFF switch is at fault.

10. Motor is at fault.

1. Feed rate/cutting speed too fast for task.

2. Workpiece material is not suitable for this machine.

3. Belt(s) slipping.

4. Motor connection is wired incorrectly.

5. Motor bearings are at fault.

6. Motor is at fault.

1. Rotate clockwise slightly until it pops out/replace it.

2. Ensure power supply is switch on; ensure power supply has the correct voltage.

3. Move blade cover to the working position; replace faulty limit switch.

4. Correct motor wiring connections.

5. Turn amperage dial to 110% of motor full-load amperage and push the reset pin. Replace if tripped multiple times (weak relay).

6. Ensure circuit size is suitable for this machine; replace weak breaker; check wiring at machine.

7. Test for power on all legs and contactor operation. Replace unit if faulty.

8. Check for broken wires or disconnected/corroded connections, and repair/replace as necessary.

9. Replace faulty ON/OFF switch.

10. Test/repair/replace.

1. Decrease feed rate/cutting speed.

2. Only cut wood products; make sure moisture content is below 20% and there are no foreign materials in the workpiece (see Page 46).

3. Replace bad belt (if V-belts, replace as matched set, align pulleys, and re-tension (see Page 72).

4. Correct motor wiring connections.

5. Test by rotating shaft; rotational grinding/loose shaft requires bearing replacement.

6. Test/repair/replace.

Note: Please

-70 -

Model G0699 (Mfd. Since 9/16)

Page 73

Symptom Possible Cause Possible Solution

Machine has vibration or noisy operation.

Main blade runs counterclockwise.

1. Motor or component is loose.

2. Blade is at fault.

3. Belt(s) worn or loose.

4. Pulley is loose.

5. Motor mount loose/broken.

6. Machine is sits unevenly.

7. Arbor pulley is loose.

8. Motor fan is rubbing on fan cover.

9. Arbor bearings are at fault.

10. Motor bearings are at fault.

1. Two of the incoming power wires are reversed.

1. Inspect/replace stripped or damaged bolts/ nuts, and re-tighten with thread locking fluid.

2. Replace warped, bent, or twisted blade; resharpen dull blade.

3. Re-tension (see Page 72). Replace is necessary.

4. Realign/replace shaft, pulley, setscrew, and key as required.

5. Tighten/replace.

6. Relocate/shim machine.

7. Retighten/replace arbor pulley with shaft and thread locking liquid.

8. Reposition fan cover; replace if damaged; replace loose/damaged fan.

9. Replace arbor housing bearings; replace arbor.

10. Test by rotating shaft; rotational grinding/loose shaft requires bearing replacement.

1. Swap any two hot wires in the main power junction box (Page 15).

Operation

Symptom Possible Cause Possible Solution

Workpiece has burned edges, binds, or kicks back.

Workpiece has chip out on the bottom edge.

Sliding table saw does not cut square.

Rip fence hits table top when sliding across table.

Blade does not reach 90˚, or blade does not reach 45˚.

The rip fence scale is not accurate.

Tilt or elevation handwheels difficult to turn.

1. Sliding table or rip fence is not parallel to blade.

2. Riving knife is not aligned with the blade.

3. Blade is warped or damaged.

1. Scoring blade kerf does not match the main blade.

1. Sliding table is not parallel to blade.

2. Rip fence is not parallel to blade.

3. Crosscut fence is not perpendicular to the blade.

1. Rip fence rail is too low.

2. Rip fence roller is too low.

1. Blade stop bolts are out of adjustment.

1. The rip fence scale is out of calibration or was not set up correctly.

1. Lock knob is tight.

2. Gears caked with dust.

1. Make sliding table or rip fence parallel to the blade (Pages 74 & 78).

2. Align riving knife with main blade (Page 48).

3. Replace the blade.

1. Properly adjust the scoring blade to the main blade (Page 53).

1. Make sliding table parallel to the

blade (Page 74).

2. Adjust the rip fence parallel to blade (Page

29).

3. Adjust the 90° stop bolts so that the fence is perpendicular to the blade (Page 76).

1. Raise the rip fence rail (Page 78).

2. Adjust the rip fence roller (Page 78).

1. Adjust the stop bolts (Page 73).

1. Adjust the rip fence scale (Page 78).

1. Release the lock knob.

2. Clean out dust and grease the gears.

Model G0699 (Mfd. Since 9/16)

-71-

Page 74

Belt Service

To ensure the efficient transfer of power from the motors to the blade arbors, the drive belts must be in good condition and properly tensioned. As the belts wear with normal use, they will stretch and need to be re-tensioned. If the belts show signs of cracking, fraying, or damage, replace them.

Although it is not necessary, removing the cast iron table from the cabinet could make most belt servicing tasks safer and easier. Refer to the Removing Main Table subsection on Page 68 and the Replacing Main Table on Page 69 for detailed instructions.

Note: Replace the main motor V-belts as a matched set so that they will wear evenly.

Main Motor V-Belts

1. DISCONNECT SAW FROM POWER!

If the V-belts need replacing, lift the motor up

to release the tension, roll the old V-belts off the pulleys, then install the new V-belts as a matched set.

Adjust the motor until there is approximately

⁄4" deflection when you use moderate pressure between the pulleys, as illustrated in Figure 139, then re-tighten the motor mounting bolts.

⁄4"

Deflection

Pulley

2. Loosen the three mounting hex bolts shown in Figure 138 to allow the motor to rotate.

V-Belts

Mounting

Bolts

Figure 138. Locations of main motor mounting

bolts (cast iron table removed).

Figure 139. Testing for the correct amount of

belt tension.

-72-

Model G0699 (Mfd. Since 9/16)

Page 75

Scoring Motor Ribbed V-Belt

The scoring motor ribbed V-belt is automatically correctly tensioned by a spring that puts down-

ward pressure on the motor.

To replace the scoring motor ribbed V-belt:

DISCONNECT SAW FROM POWER!

2. Lift up on the scoring motor, roll the old V-belt off the pulleys (see Figure 140).

Calibrating Blade Tilt

The blade tilt stop nuts were correctly calibrated at the factory, but can be re-calibrated if they change position during the life of the machine.

Tools Needed Qty

Hex Wrench 2.5mm ........................................... 1

90° Square 45° Square

........................................................ 1

Note: It takes considerable upward pressure

against the spring to raise the motor.

Flat Belt

Figure 140. Scoring motor flat belt.

3. Make sure all of the ribs of the V-belt are

seated in the grooves of the pulleys as you install the new V-belt.

To calibrate the tilt stop nuts:

DISCONNECT SAW FROM POWER!

2. Raise the main blade all the way up and tilt it

all the way toward the 0° mark until it stops. This moves the leadscrew clamp up against the 0° stop nut and the blade perpendicular to the table.

Place the 90° square flat on the table and

against the main blade.

— If the main blade is not 90° to the table,

reach through the rear door, loosen the two set screws on the 0° tilt stop nut (see Figure 141), then adjust the stop nut until you can move the blade so that it is 90° to the table. Re-tighten the set screws on the stop nut.

Model G0699 (Mfd. Since 9/16)

0° Stop Nut

Figure 141. Tilt leadscrew 0° stop nut

(viewed from between the motors).

-73 -

Page 76

4. Move the sliding table all the way forward and lock it in place.

Adjusting Sliding

Tilt the main blade all the way to the 45°

mark, then place the 45° square against the blade and table.

— If the blade is not 45° to the table, reach

through the gap between the main table and sliding table base (see Figure 142), loosen the two set screws on the 45° stop nut, then adjust the nut on the leadscrew until you can move the blade to be 45° to the main table. Re-tighten the set screws on the stop nut.

45°

Stop Nut

Table Parallelism

If the cuts are not square when using the sliding table, the table may not be parallel to the main blade. Making sure that the sliding table is parallel to the blade is necessary to ensure straight cutting operations and to prevent the workpiece from binding and kicking back.

Tools Needed Qty

Felt Tip Pen ....................................................... 1

Adjustable Square

Wrench 17mm.................................................... 1

Wrench 19mm

To check and adjust the sliding table parallelism:

DISCONNECT SAW FROM POWER!

2. Move the sliding table all the way back.

............................................. 1

................................................... 1

Figure 142. Tilt leadscrew 45° stop nut (viewed

with main table removed for clarity).

3. Move the main saw blade to 0° and raise it all the way up.

Use the felt tip pen to make a mark on the

right blade edge that is even with the table.

Use the adjustable square to measure the

distance from the sliding table T-slot and the main saw blade at the mark you made in Step

4. This is distance "A" shown in Figure 143.

Main Saw Blade

-74 -

Sliding Table T-Slot

Figure 143. Measuring the distance between

sliding table T-slot and main blade.

Model G0699 (Mfd. Since 9/16)

Page 77

6. Move the sliding table all the way forward, rotate the saw blade so the mark you made in Step 4 is at location "B", then take the measurement of "B".

— If the difference is equal to or less than

0.004" between the "A" and "B" measurements, the sliding table parallelism to the saw blade is acceptable and adjustment is necessary.

— If the difference between the "A" and "B"

measurements is greater than 0.004", the sliding table parallel adjustment bolts need to be re-adjusted. Continue with the next step.

Loosen the three sliding table mounting hex

nuts that hold the sliding table in place.

Note: Access two of the hex nuts by remov-

ing the access panels on both sides of the frame, and the middle hex nut through the 5" dust port gap in the cabinet side.

8. Loosen the jam nuts on the sliding table parallel adjustment bolts (see Figure 144) that are on both sides of the frame behind the sliding table, then adjust the bolts in or out in small increments to change the parallel relationship of the sliding table to the saw blade.

Parallel Adjustment

Bolt & Jam Nut (1 of 2)

Figure 144. Sliding table parallel adjustment bolt

(1 of 2).

Make sure the sliding table is up against the

9. adjustment bolts, then repeat Steps 5, 6 and 8 until the difference between the "A" and "B"

measurements is acceptable.

Re-tighten the jam nuts on the adjustment

10.

bolts.

Make sure the sliding table is against both

11.

adjustment bolts, then re-tighten the mounting hex nuts to secure the table in place.

Model G0699 (Mfd. Since 9/16)

-75-

Page 78

Squaring Crosscut

Test Piece

Fence to Blade

Squaring the crosscut fence to the blade ensures that cuts made with this fence will be square. This procedure is done by using a piece of scrap plywood as a test piece and making five test cuts, then adjusting the 90° stop bolts on both ends of the crosscut table (see Figure 145).

Stop

Block

90° Stop Bolt

& Jam Nut

Figure 146. Crosscut fence adjustment test

piece.

Move the crosscut fence stop block against

one of the 90° stop bolts, then use the fence to cut cut side 1 again—five cuts total.

Measure the test piece diagonally from cor-

ner to corner, as illustrated in Figure 146.

⁄2" off each side of the test piece, then

Figure 145. Crosscut fence stop block and 90°

stop bolt.

Tool Needed Qty

Wrench 13mm ................................................... 1

To adjust the 90° stop bolts:

Make sure the sliding table is parallel to

the main saw blade (see the Sliding Table Parallel Adjustment procedure on Page 74

for detailed instructions).

Prepare the test piece by cutting it to a

dimension of 32" x 32", then number all four sides, as illustrated in Figure 146.

— If both measurements are within 1⁄16" of

each other, then no further adjustments are necessary.

— If both measurements are not within 1⁄16" of

each other, then the stop bolt needs to be adjusted. Proceed to the next step.

Loosen the 90° stop bolt jam nut, adjust the

bolt in or out, repeat Steps 3–4 until the diagonal measurements are within other, then tighten the stop bolt jam nut.

Repeat Steps 3–5 with the other 90° stop

bolt.

⁄16" of each

-76-

Model G0699 (Mfd. Since 9/16)

Page 79

Riving Knife

Mounting Block

Tools Needed Qty

Straightedge ...................................................... 1

Wrench 19mm Hex Wrench 4mm

................................................... 1

.............................................. 1

The riving knife must be aligned with the blade when installed. If the riving knife is not aligned with the blade, then the workpiece will be forced sideways during the cut, which will increase the risk of kickback.

The riving knife mounts to a block that can be repositioned to correctly align the riving knife to the blade. The mounting block adjusts by turning the set screws in each corner of the block. Figure 147 shows the set screws associated with controlling the mounting block position. Have patience when adjusting the mounting block, because it requires trial-and-error to perform with accuracy.

Mounting Block

Face View

Top Control

Side

Control

Bottom Control

Side

Control

To adjust riving knife mount block:

1. DISCONNECT MACHINE FROM POWER!

2. Raise blade guard and move it away from

blade, then adjust blade tilt to 0° and raise blade all the way up.

Move sliding table all the way forward to

expose blade cover, then lock it in place.

Open blade cover to gain access to riving

knife mounting block.

Loosen hex nut that secures riving knife to

mounting block, and remove riving knife.

Adjust each pair of set screws that controls

the direction required to move mounting block so riving knife can be aligned with blade. Make sure to move both set screws in even increments.

Re-install riving knife and check alignment

with blade. Repeat Step 6 as necessary until riving knife is properly aligned with blade.

Figure 147. Riving knife mounting block

adjustment controls.

All adjustment and alignment positions for the riving knife are covered on Page 48 in the sub- section Riving Knife Installation & Removal; the mounting block should not be adjusted unless you have been unable to mount the riving knife as instructed by these procedures.

Note: If you discover that riving knife is bent

and cannot be properly aligned with the blade, it is possible to bend it into alignment, but make sure that the final result is precisely aligned so the risk of kickback is not increased. If the riving knife is bent, and you cannot easily bend it back into alignment, we recommend replacing it with a new one.

Properly re-install riving knife as described on

8. Page 48, close blade cover, properly reposi-

tion blade guard, and move sliding table back to center position.

Model G0699 (Mfd. Since 9/16)

-77-

Page 80

Rip Fence

Adjustments

There are three adjustments that affect the accuracy and operation of the rip fence: 1) Height above the table, 2) parallelism to the blade, and

3) rip fence scale position. If your cuts are not square when using the rip fence, check these adjustments.

Height Above Table

The rip fence and body should ride as close to the table surface as possible without touching it and with an even gap along the length. This is accomplished by adjusting the rip fence rail and the roller at the end of the fence body.

Tools Needed Qty

Hex Wrench 2.5mm ........................................... 1

Wrench 17mm.................................................... 1

Wrench 19mm

To adjust rip fence height above the table:

................................................... 1

Parallelism To Blade

Tool Needed Qty

Wrench 19mm ................................................... 1

To adjust the rip fence parallel to the main blade:

DISCONNECT SAW FROM POWER!

2. Raise the main blade all the way up and bring

the tilt to 0°.

Slide the rip fence against the main blade

and check if it touches both ends of the blade evenly.

— If the rip fence does not touch both ends of

the blade evenly, loosen the rail hex nuts and adjust one end in or out until the rip fence is parallel with the blade, then retighten the hex nuts.

Calibrating Rip Fence Scale

Tool Needed Qty

Phillips Screwdriver #2 ...................................... 1

Observe the gap between the fence body and

the table along the entire length.

— If the near end of the fence body is too low,

loosen the hex nuts that secure the rail, raise the rail until the fence body gap is even, then re-tighten the rail hex nuts.

— If the far end of the fence body is too low,

pull the body up from the table to access wheel underneath. Loosen acorn nut (see Figure 148), adjust wheel position, retighten acorn nut, and place rip fence base back on table.

Wheel

To calibrate the rip fence scale:

DISCONNECT SAW FROM POWER!

2. Make sure the rip fence is parallel to the main

blade, then move it against the blade so that it just touches the teeth.

Observe the reading on the scale underneath

the rip fence (see Figure 149).

— If the scale reading is not zero, loosen the

screws that secure it to the table, adjust it so that it does read zero, then re-tighten the screws to secure the setting.

Acorn Nut

Figure 148. Rip fence body roller controls.

-78 -

Fence Scale Zero Mark

Figure 149. Rip fence scale zero mark.

Model G0699 (Mfd. Since 9/16)

Page 81

SECTION 9: WIRING & ELECTRICAL

These pages are current at the time of printing. However, in the spirit of improvement, we may make changes to the electrical systems of future machines. Study this section carefully. If there are differences between your machine and what is shown in this section, call Technical Support at (570) 546-9663 for assistance BEFORE making any changes to the wiring on your machine.

Wiring Safety Instructions

SHOCK HAZARD. Working on wiring that is con-

nected to a power source is extremely dangerous. Touching electrified parts will result in personal injury including but not limited to severe burns, electrocution, or death. Disconnect the power from the machine before servicing electrical components!

MODIFICATIONS. Modifying the wiring beyond what is shown in the diagram may lead to unpredictable results, including serious injury or fire. This includes the installation of unapproved aftermarket parts.

WIRE CONNECTIONS. All connections must be tight to prevent wires from loosening during machine operation. Double-check all wires disconnected or connected during any wiring task to ensure tight connections.

CIRCUIT REQUIREMENTS. You MUST follow the requirements at the beginning of this manual when connecting your machine to a power source.

WIRE/COMPONENT DAMAGE. Damaged wires or components increase the risk of serious personal injury, fire, or machine damage. If you notice that any wires or components are damaged while performing a wiring task, replace those wires or components.

MOTOR WIRING. The motor wiring shown in these diagrams is current at the time of printing but may not match your machine. If you find this to be the case, use the wiring diagram inside the motor junction box.

CAPACITORS/INVERTERS. Some capacitors and power inverters store an electrical charge for up to 10 minutes after being disconnected from the power source. To reduce the risk of being shocked, wait at least this long before working on capacitors.

EXPERIENCING DIFFICULTIES. If you are experiencing difficulties understanding the information included in this section, contact our Technical Support at (570) 546-9663.

The photos and diagrams included in this section are best viewed in color. You can view these pages in color at www.grizzly.com.

Model G0699 (Mfd. Since 9/16)

-79 -

Page 82

electrical cabinet wiring diagram

220V Electrical Cabinet Wiring Diagram

Ground

To Power Connection Junction Box

Transformer

Chang Electric

S-198-009-1

440

220

220V

440V

24V 110V

(Page 81)

Contactor SDE MA-30 220V

T1 2 T2 4 T3 6

1 2 3

L2 3 L3 5L1 1

TSR 4

NO 13

NC 15

NC 16

NO 14

TSR

L2 3 L3 5L1 1

Contactor SDE MA-09 220V

T1 2 T2 4 T3 6 8

220 440

220V

Fast-Acting

2 Amp/250V

440V

Fuse

To Control

(Page 81)

Panel

SDE RA-30

220V Overload Relay

-80-

W1V1U1

26 18

9896

1 2 3 4 5 6

220V Overload Relay

3/41/2 5/6

READ ELECTRICAL SAFETY

ON PAGE 79!

SDE RA-20

3/41/2 5/6

WVUW1V1U1

WVU

4.4 2.7

3.5 9896

GroundGround

To Main Motor

(Page 82)

To Scoring Motor

(Page 82)

To Main Motor

(Page 82)

Model G0699 (Mfd. Since 9/16)

Page 83

control panel wiring diagram

Component Wiring Diagrams

Control Panel

(Viewed From Behind)

Scoring

STOP Button

Blade Guard Safety Switch

Main

To Electrical Cabinet

(Page 80)

To Electrical

Cabinet

(Page 80)

R S

1 2 3 4

HOT

Model G0699 (Mfd. Since 9/16)

Power Connection

Junction Box

Rewired to 440V

440V 3-Phase

Hardwired To

Disconnect Switch

(As Recommened)

HOT

Ground

220V 3-Phase NEMA L15-30

(As Recommended)

READ ELECTRICAL SAFETY

ON PAGE 79!

-81-

Page 84

motor wiring diagrams

Main & Scoring Motor Wiring Diagrams

220V Main Motor 440V Main Motor

Ground

To Electrical Cabinet

(Page 80)

220V Scoring Motor 440V Scoring Motor

12 10 11

8 2

W1V1U1

(Additional 440V Conversion Steps Required)

Ground

W1V1U1

To Electrical Cabinet

(Page 80)

-82-

READ ELECTRICAL SAFETY

Ground

U V W

ON PAGE 79!

3 64

Ground

U V W

(Additional 440V Conversion Steps Required)

Model G0699 (Mfd. Since 9/16)

Page 85

Electrical Component Photographs

Figure 152. Main motor wiring.

Figure 150. Electrical panel wiring.

Figure 151. Control panel wiring.

Figure 153. Scoring motor wiring.

Model G0699 (Mfd. Since 9/16)

Figure 154. Blade guard safety switch.

READ ELECTRICAL SAFETY

ON PAGE 79!

-83-

Page 86

SECTION 10: PARTS

Cabinet Body

24V2

14V2

-84-

Model G0699 (Mfd. Since 9/16)

Page 87

Cabinet Body Parts List

REF PART # DESCRIPTION REF PART # DESCRIPTION

1 P06990001 ELECTRICAL PANEL GASKET 55 P06990055 STRAIN RELIEF M16 TYPE-6 ST 2 P06990002 HEX BOLT M10-1.5 X 40 56 P06990056 STRAIN RELIEF M20 TYPE-6 ST 3 P06990003 HEX NUT M10-1.5 58 P06990058 CORD PLATE 8 P06990008 FLAT WASHER 6MM 59 P06990059 LOCK WASHER 6MM 9 P06990009 FLANGE NUT M6-1 60 P06990060 CAP SCREW M6-1 X 12 12 P06990012 FRAME REAR ACCESS PANEL 61 P06990061 PLUG 13 P06990013 BUTTON HD CAP SCR M6-1 X 12 65 P06990065 ELECTRICAL PANEL ASSEMBLY 14V2 P06990014V2 FLANGE BOLT M5-.8 X 10 66 P06990066 ELECTRICAL BACK PANEL 16 P06990016 DOOR HINGE W/BLOCK 67 P06990067 ROLL PIN 6 X 25 17 P06990017 PHLP HD SCR M4-.7 X 20 68 P06990068 CAP SCREW M5-.8 X 10 18 P06990018 TILT SCALE COVER 69 P06990069 FLAT WASHER 5MM 19 P06990019 TILT SCALE 70 P06990070 PHLP HD SCR M5-.8 X 10 20 P06990020 FLAT WASHER 4MM 71 P06990071 POINTER 24V2 P06990024V2 FLANGE BOLT M5-.8 X 6 72 P06990072 TILT SCALE BRACKET 28 P06990028 HEX NUT M4-.7 73 P06990073 FLAT WASHER 6MM 29 P06990029 ELECTRICAL PANEL COVER 74 P06990074 STEEL WIRE 30 P06990030 BUTTON HD CAP SCR M6-1 X 10 75 P06990075 SET SCREW M5-.8 X 10 31 P06990031 BLADE TILT TRUNNION 76 P06990076 POINTER BRACKET 32 P06990032 FLAT WASHER 10MM 77 P06990077 CAP SCREW M6-1 X 12 33 P06990033 LOCK WASHER 10MM 78 P06990078 LOCK WASHER 6MM 34 P06990034 CAP SCREW M10-1.5 X 35 79 P06990079 SHAFT 35 P06990035 TAP SCREW M5 X 20 80 P06990080 FLAT WASHER 6MM 36 P06990036 STOP BUTTON 81 P06990081 COMPRESSION SPRING 40 P06990040 DOOR LOCK 82 P06990082 JUNCTION BOX GASKET 41 P06990041 DOOR 83 P06990083 JUNCTION BOX COVER 42 P06990042 HANGER 84 P06990084 DOOR HINGE W/BLOCK 43 P06990043 TAP SCREW M5 X 20 85 P06990085 CONTROL PANEL GASKET 44 P06990044 BUTTON HD CAP SCR M6-1 X 20 86 P06990086 CONTROL PANEL 45 P06990045 JUNCTION BOX 87 P06990087 BUTTON HD CAP SCR M5-.8 X 10 46 P06990046 TERMINAL BLOCK 4P 88 P06990088 ON/OFF BUTTON SWITCH 47 P06990047 PHLP HD SCR M5-.8 X 8 89 P06990089 BUTTON SWITCH DUST COVER 48 P06990048 BUTTON HD CAP SCR M5-.8 X 12 90 P06990090 BUTTON HD CAP SCR M6-1 X 10 49 P06990049 STRAIN RELIEF M20 TYPE-6 ST 91 P06990091 LOCK WASHER 6MM 50 P06990050 HEX NUT M12-1.75 92 P06990092 FLAT WASHER 6MM 51 P06990051 LOCK WASHER 12MM 93 P06990093 HEX BOLT M16-2 X 50 52 P06990052 FLAT WASHER 12MM 94 P06990094 HEX NUT M16-2 53 P06990053 ALL-THREAD STUD M12-1.75 X 185 95 P06990095 LEFT BOTTOM CABINET PANEL 54 P06990054 CONCRETE BLOCK 96 P06990096 RIGHT BOTTOM CABINET PANEL

Model G0699 (Mfd. Since 9/16)

-85-

Page 88

Tables

101

102

103

109

110

111

112

104

113

114

108

107

105

104

108

107

101

102

106

REF PART # DESCRIPTION REF PART # DESCRIPTION

101 P06990101 SET SCREW M10-1.5 X 20 108 P06990108 LOCK WASHER 10MM 102 P06990102 HEX NUT M10-1.5 109 P06990109 BUTTON HD CAP SCR M6-1 X 12 103 P06990103 LEFT EXTENSION WING 110 P06990110 SAW TABLE ANGLE INSERT 104 P06990104 CAP SCREW M10-1.5 X 25 111 P06990111 ALL-THREAD STUD M16-2 X 100 105 P06990105 SAW TABLE 112 P06990112 LOCK NUT M16-2 106 P06990106 REAR EXTENSION WING 113 P06990113 TABLE MOUNT SPACER 16MM 107 P06990107 FLAT WASHER 10MM 114 P06990114 HEX NUT M16-2

-86-

Model G0699 (Mfd. Since 9/16)

Page 89

216

REF PART # DESCRIPTION REF PART # DESCRIPTION

221

202

217

201

203

232

Main Blade Trunnion & Motor

239

240

238V2

244

245

246V2

253

218

204

210

219

205

211

220

206

207

208

209

248

222

247

212

251

252

237

234

235

236

241V2

242

243V2

243V2-1

243V2-2

243V2-3

225

250

224

225

226

227

249

226

231

228

223

230

229

233

225

201 P06990201 CAP SCREW M5-.8 X 8 231 P06990231 CAP SCREW M5-.8 X 10 202 P06990202 LOCK WASHER 5MM 232 P06990232 MAGNET HOLDER 203 P06990203 FLAT WASHER 5MM 233 P06990233 ELEVATION TRUNNION 204 P06990204 CAP SCREW M6-1 X 12 234 P06990234 V-BELT 3VX-250 205 P06990205 LOCK WASHER 6MM 235 P06990235 SET SCREW M8-1.25 X 10 206 P06990206 CAP SCREW M5-.8 X 16 236 P06990236 MAIN BLADE MOTOR PULLEY 207 P06990207 ANGLE PLATE 237 P06990237 SPACER 208 P06990208 FLAT WASHER 5MM 238V2 P06990238V2 MAIN BLADE MOUNTING PLATE V2.06.15 209 P06990209 LOCK NUT M5-.8 239 P06990239 MOTOR MOUNT FLAT WASHER 12MM 210 P06990210 CAP SCREW M5-.8 X 12 240 P06990240 LOCK WASHER 12MM 211 P06990211 LOCK WASHER 5MM 241V2 P06990241V2 HEX BOLT M12-1.75 X 35 V2.06.15 212 P06990212 CAP SCREW M8-1.25 X 12 242 P06990242 KEY 8 X 7 X 40 216 P06990216 PHLP HD SCR M4-.7 X 35 243V2 P06990243V2 MAIN MOTOR 7-1/2HP 220/440V 3-PH V2.06.15 217 P06990217 BLADE COVER SAFETY SWITCH 243V2-1 P06990243V2-1 MAIN MOTOR FAN COVER V2.06.15 218 P06990218 FLAT WASHER 5MM 243V2-2 P06990243V2-2 MAIN MOTOR FAN V2.06.15 219 P06990219 SWITCH BRACKET 243V2-3 P06990243V2-3 MAIN MOTOR JUNCTION BOX V2.06.15 220 P06990220 BLADE COVER MAGNET 244 P06990244 FLAT WASHER 8MM 221 P06990221 FLAT HD CAP SCR M6-1 X 20 245 P06990245 LOCK WASHER 8MM 222 P06990222 DUST PORT 246V2 P06990246V2 HEX BOLT M8-1.25 X 25 V2.06.15 223 P06990223 BLADE COVER 247 P06990247 CAP SCREW M12-1.75 X 30 224 P06990224 BLADE COVER DOOR HINGE 248 P06990248 DUST PORT CAP 225 P06990225 FLAT WASHER 5MM 249 P06990249 CAP SCREW M5-.8 X 16 226 P06990226 LOCK WASHER 5MM 250 P06990250 HEX NUT M5-.8 227 P06990227 CAP SCREW M5-.8 X 8 251 P06990251 CAP SCREW M10-1.5 X 20 (LH) 228 P06990228 HINGE BRACKET 252 P06990252 FLAT WASHER 10MM 229 P06990229 FLAT WASHER 5MM 253 P06990253 THERMOSTAT WIRING 230 P06990230 LOCK WASHER 5MM

Model G0699 (Mfd. Since 9/16)

-87-

Page 90

301

303

302

Main Blade Arbor

329V2

332

309AV2

333

339

338

337

330

335

331

306V2

316

307

304V2

309

308

336

330

326

334

328

327

305

311

310

323

325

324

317

318

319

322

321

320

REF PART # DESCRIPTION REF PART # DESCRIPTION

301 P06990301 GIB 322 P06990322 BUSHING 302 P06990302 BUTTON HD CAP SCR M10-1.5 X 25 323 P06990323 ARBOR HOUSING PIVOT SHAFT 303 P06990303 LOCK WASHER 10MM 324 P06990324 BUTTON HD CAP SCR M8-1.25 X 20 304V2 P06990304V2 CARRIAGE BOLT M10-1.5 X 35 V2.10.12 325 P06990325 BUSHING 305 P06990305 RIVING KNIFE FLAT WASHER 10MM 326 P06990326 PIVOT SHAFT FLAT WASHER 306V2 P06990306V2 RIVING KNIFE V2.10.16 327 P06990327 LOCK WASHER 8MM 307 P06990307 FRONT RIVING KNIFE BRACKET 328 P06990328 CAP SCREW M8-1.25 X 20 308 P06990308 KEY 5 X 5 X 20 329V2 P06990329V2 ARBOR-HOUSING ASSEMBLY V2.05.11 309AV2 P06990309AV2 RIVING KNIFE BRACKET ASSY V2.11.12 330 P06990330 BALL BEARING 6206 LLB 309 P06990309 BRACKET 331 P06990331 SPACER 310 P06990310 HEX NUT M10-1.5 332 P06990332 SET SCREW M6-1 X 8 311 P06990311 PIVOT LINK 333 P06990333 ARBOR PULLEY 316 P06990316 SET SCREW M5-.8 X 10 334 P06990334 ARBOR HOUSING 317 P06990317 HEX NUT M16-2 335 P06990335 WAVE WASHER 318 P06990318 MAIN BLADE ARBOR FLANGE 336 P06990336 MAIN BLADE ARBOR 319 P06990319 BUTTON HD CAP SCR M8-1.25 X 20 337 P06990337 FLAT WASHER 8MM 320 P06990320 LOCK WASHER 8MM 338 P06990338 LOCK WASHER 8MM 321 P06990321 FLAT WASHER 8MM 339 P06990339 BUTTON HD CAP SCR M8-1.25 X 20

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Model G0699 (Mfd. Since 9/16)

Page 91

Tilt & Elevation Handwheels

401

402

403

404

436

406A

405

407

442

434

406

437

409

440

410

414

435

441

445

433

432

439

430

412

415

411

408V2

Tilt Handweel

431

429V2

416

428

413

418

427

419

Elevation Handweel

426

443

438

419

418

417

444

425

423

422

421

420

REF PART # DESCRIPTION REF PART # DESCRIPTION

401 P06990401 LOCK KNOB M10-1.5 423 P06990423 ELEVATION HANDWHEEL ASSEMBLY 402 P06990402 FLAT WASHER 10MM 425 P06990425 LEADSCREW SLEEVE 403 P06990403 HANDWHEEL FLAT WASHER 10MM 426 P06990426 ELEVATION LEADSCREW 404 P06990404 TILT HANDWHEEL ASSEMBLY 427 P06990427 SET SCREW M6-1 X 6 405 P06990405 KEY 7 X 7 X 20 428 P06990428 ELEVATION LEADSCREW NUT 406A P06990406A HANDWHEEL SHAFT ASSEMBLY 429V2 P06990429V2 CAP SCREW M6-1 X 30 V2.09.13 406 P06990406 HANDWHEEL SHAFT 430 P06990430 LOCK WASHER 6MM 407 P06990407 BEARING WASHER 431 P06990431 ELEVATION LEADSCREW CLAMP 408V2 P06990408V2 BALL BEARING 6902-2RS V2.11.13 432 P06990432 CAP SCREW M8-1.25 X 60 409 P06990409 BEARING SEAT 433 P06990433 LOCK WASHER 8MM 410 P06990410 LOCK WASHER 8MM 434 P06990434 LEADSCREW BRACKET 411 P06990411 THRUST BEARING NTB1528 AS 435 P06990435 FLAT WASHER 6MM 412 P06990412 UNIVERSAL JOINT 436 P06990436 LOCK WASHER 6MM 413 P06990413 TILT LEADSCREW 437 P06990437 CAP SCREW M6-1 X 12 414 P06990414 FLAT WASHER 8MM 438 P06990438 KEY 5 X 5 X 20 415 P06990415 CAP SCREW M8-1.25 X 20 439 P06990439 FLAT WASHER 6MM 416 P06990416 SET SCREW M6-1 X 6 440 P06990440 CAP SCREW M6-1 X 10

417 P06990417 TRUNNION CONNECTOR 441 P06990441 CAP SCREW M10-1.5 X 35 418 P06990418 SET SCREW M6-1 X 6 442 P06990442 HEX NUT M10-1.5 419 P06990419 TILT LEADSCREW NUT 443 P06990443 LOCK COLLAR 420 P06990420 LOCK KNOB M10-1.5 444 P06990444 SET SCREW M8-1.25 X 10 421 P06990421 FLAT WASHER 10MM 445 P06990445 EXT RETAINING RING 28MM 422 P06990422 HANDWHEEL FLAT WASHER 10MM

Model G0699 (Mfd. Since 9/16)

-89-

Page 92

Scoring Blade Arbor & Motor

517

511V3

505

506

501

502

503

536V2

521

505

510

515

506

507

524

505

509

508

525

535

512

504

526-1

526-2

526-3

526

520V2

527

518

537

534

522

523

528

529

532

533

530

531

516

REF PART # DESCRIPTION REF PART # DESCRIPTION

501 P06990501 HEX BOLT M12-1.75 X 20 523 P06990523 LOCK WASHER 8MM 502 P06990502 SCORING BLADE ARBOR FLANGE 524 P06990524 SCORING MOTOR MOUNTING PLATE 503 P06990503 SCORING BLADE ARBOR 525 P06990525 LOCK NUT M14-2 504 P06990504 BALL BEARING 6202-2RS 526 P06990526 SCORING MOTOR 1HP 220/440V 3PH 505 P06990505 INT RETAINING RING 15MM 526-1 P06990526-1 SCORING MOTOR FAN COVER 506 P06990506 INT RETAINING RING 35MM 526-2 P06990526-2 SCORING MOTOR FAN 507 P06990507 ARBOR HOUSING 526-3 P06990526-3 SCORING MOTOR JUNCTION BOX 508 P06990508 FLAT WASHER 6MM 527 P06990527 HEX NUT M10-1.5 509 P06990509 FLAT HD SCR M6-1 X 16 528 P06990528 CAP SCREW M10-1.5 X 20 510 P06990510 WAVE WASHER 26MM 529 P06990529 TENSION SPRING 511V3 P06990511V3 SCORING BLADE PULLEY V3.01.16 530 P06990530 CAP SCREW M10-1.5 X 50 512 P06990512 ROLL PIN 5 X 25 531 P06990531 HEX NUT M10-1.5 515 P06990515 SCORING BLADE 20T 532 P06990532 FLAT WASHER 6MM 516 P06990516 CAP SCREW M12-1.75 X 100 533 P06990533 LOCK WASHER 6MM 517 P06990517 LOCK WASHER 12MM 534 P06990534 CAP SCREW M6-1 X 16 518 P06990518 SCORING MOTOR PULLEY 535 P06990535 FLAT WASHER 14MM 520V2 P06990520V2 FLAT BELT 18 X 355MM V2.01.16 536V2 P06990536V2 BALL BEARING 6003-2RS V2.12.11 521 P06990521 PIVOT SHAFT 537 P06990537 KEY 5 X 5 X 20 522 P06990522 BUTTON HD CAP SCR M8-1.25 X 20

-90-

Model G0699 (Mfd. Since 9/16)

Page 93

Scoring Blade Adjustment System

604

603

606

605

607

608

609

610

611

617

615

616

614

613

612

601V2

REF PART # DESCRIPTION REF PART # DESCRIPTION

601V2 P06990601V2 HEX BOLT M8-1.25 X 16 V2.01.16 610 P06990610 LOCK WASHER 6MM 602 P06990602 FLAT WASHER 8MM 611 P06990611 CAP SCREW M6-1 X 16 603 P06990603 HORIZONTAL ADJUSTMENT SHAFT 612 P06990612 VERTICAL ADJUSTMENT SHAFT 604 P06990604 ECCENTRIC SHAFT 613 P06990613 SET SCREW M6-1 X 25 605 P06990605 LOCK NUT M6-1 614 P06990614 HEX NUT M6-1 606 P06990606 BELLEVILLE DISC SPRING 6MM 615 P06990615 HEX NUT M8-1.25 607 P06990607 COMPRESSION SPRING 616 P06990616 ROLL PIN 3 X 12 608 P06990608 PIVOT ARM 617 P06990617 VERTICAL ADJUSTMENT BOLT 609 P06990609 FLAT WASHER 6MM

602

Model G0699 (Mfd. Since 9/16)

-91-

Page 94

702

707

Swing Arm

704

709

708

710

723

724

725

726

710

727

722V2

721

717

719A

704

731

730

732

703

725

724

723

710

711

720

735

729

714

715

706

728

736

716

701

705

737

713

717

716

718

719

715A

734

735

712

733

REF PART # DESCRIPTION REF PART # DESCRIPTION

701 P06990701 SWING ARM MAGNET 719 P06990719 BEARING SHAFT 702 P06990702 CROSSCUT PIVOT STUD M20-2.5 720 P06990720 SWING ARM 703 P06990703 HEX NUT M20-2.5 721 P06990721 BEARING WASHER 20 X 37MM 704 P06990704 END PLUG 40 X 120MM 722V2 P06990722V2 BALL BEARING 6004-2RS V2.11.13 705 P06990705 SET SCREW M8-1.25 X 35 723 P06990723 BRUSH 706 P06990706 MAGNET HOLDER 724 P06990724 FLAT WASHER 6MM 707 P06990707 SLIDING TUBE 725 P06990725 CAP SCREW M6-1 X 20 708 P06990708 HEX BOLT M8-1.25 X 20 726 P06990726 FLAT WASHER 20MM 709 P06990709 HEX NUT M8-1.25 727 P06990727 BRUSH COVER 710 P06990710 BUTTON HD CAP SCR M6-1 X 10 728 P06990728 LOCK WASHER 8MM 711 P06990711 SWING ARM END PLATE 729 P06990729 HEX NUT M8-1.25 712 P06990712 FLAT WASHER 8MM 730 P06990730 SET SCREW M10-1.5 X 12 713 P06990713 SET SCREW M8-1.25 X 25 731 P06990731 SWING ARM PIVOT SHAFT 714 P06990714 ROLLER AXLE 732 P06990732 SET SCREW M10-1.5 X 20 715A P06990715A ROLLER ASSEMBLY 733 P06990733 HEX NUT M10-1.5 715 P06990715 ROLLER 734 P06990734 HEX NUT M8-1.25 716 P06990716 BALL BEARING 6202ZZ 735 P06990735 COVER NUT 13MM 717 P06990717 EXT RETAINING RING 15MM 736 P06990736 SWING ARM TOP PLATE 718 P06990718 BEARING SPACER 737 P06990737 PAD 719A P06990719A BEARING SHAFT ASSEMBLY

-92-

Model G0699 (Mfd. Since 9/16)

Page 95

841

840

839

838

Crosscut Table

812

813

814

818

842

843

844

845 846 847

837

836

816

823

815

817V2

848

805V3

804

831

830

834

832

828

829

801V2

802

835

827

832

826

827

804

824

821

822

824

825

833

819

820

803

REF PART # DESCRIPTION REF PART # DESCRIPTION

801V2 P06990801V2 BALL BEARING 6201-2RS V2.11.13 828 P06990828 BUTTON HD CAP SCR M8-1.25 X 25 802 P06990802 SPACER 829 P06990829 HEX NUT M8-1.25 803 P06990803 ROLLER 830 P06990830 LOCK WASHER 8MM 804 P06990804 LARGE FRAME END PLUG 831 P06990831 ROLLER EYE BOLT M8-1.25 X 40 805V3 P06990805V3 CROSSCUT TABLE FRAME V3.04.12 832 P06990832 FLAT WASHER 8MM 812 P06990812 TAP SCREW #8 X 3/8 833 P06990833 KNOB BOLT M8-1.25 X 50 813 P06990813 BRACE END PLUG 834 P06990834 INT RETAINING RING 32MM 814 P06990814 CROSSCUT TABLE BRACE 835 P06990835 PIVOT BLOCK 815 P06990815 LOCK T-BAR 836 P06990836 SET SCREW M5-.8 X 10 816 P06990816 LOCK LEVER ASSEMBLY 837 P06990837 TUBE 817V2 P06990817V2 SLIDE T-BAR V2.05.11 838 P06990838 SCALE 818 P06990818 CUSHION 839 P06990839 SCALE 819 P06990819 FLAT WASHER 6MM 840 P06990840 END COVER PLATE 820 P06990820 LOCK WASHER 6MM 841 P06990841 TAP SCREW M3 X 6 821 P06990821 BUTTON HD CAP SCR M6-1 X 16 842 P06990842 FIXED BLOCK 822 P06990822 PLUG 843 P06990843 LOCK WASHER 8MM 823 P06990823 FLAT WASHER 12MM 844 P06990844 CAP SCREW M8-1.25 X 25 824 P06990824 FENDER WASHER 8MM 845 P06990845 T-NUT BLOCK 825 P06990825 KNOB BOLT M8-1.25 X 50 846 P06990846 FLAT WASHER 8MM 826 P06990826 HEX BOLT M8-1.25 X 30 847 P06990847 HANDLE 827 P06990827 HEX NUT M8-1.25 848 P06990848 PLASTIC PLUG HP-16

Model G0699 (Mfd. Since 9/16)

-93-

Page 96

Crosscut Fence

935

909V2

910V2

911

936

941

942

901

928

908

943

915

903

902

901

927

904

907

924

923

925

905

906

926

916V2

929V2

905A

940

917

937

938

919

918

909A

939

921

920V2

913

912

914

REF PART # DESCRIPTION REF PART # DESCRIPTION

901 P06990901 T-NUT M8-1.25 919 P06990919 T-NUT M8-1.25 902 P06990902 STOP BRACKET 920V2 P06990920V2 POLYURETHANE FENCE END PIECE V2.04.12 903 P06990903 KNOB BOLT M8-1.25 X 40 921 P06990921 PHLP HD SCR M4-.7 X 10 904 P06990904 FLIP STOP PIVOT SHAFT 923 P06990923 FIBER FLAT WASHER 905A P06990905A FLIP STOP ASSEMBLY 924 P06990924 CAP SCREW M8-1.25 X 35 905 P06990905 FLIP STOP 925 P06990925 LOCK WASHER 8MM 906 P06990906 SET SCREW M8-1.25 X 10 926 P06990926 T-BLOCK 907 P06990907 LOCK NUT M10-1.5 927 P06990927 T-NUT M8-1.25 908 P06990908 EXTENSION CONNECTOR 928 P06990928 SET SCREW M6-1 X 6 909A P06990909A EXTENSION FENCE ASSEMBLY 929V2 P06990929V2 T-BOLT M8-1.25 X 35 V2.05.12 909V2 P06990909V2 EXTENSION FENCE V2.04.12 935 P06990935 SLEEVE 910V2 P06990910V2 EXTENSION FENCE END PLATE V2.04.12 936 P06990936 CAP SCREW M3-.5 X 12 911 P06990911 TAP SCREW M4 X 10 937 P06990937 FENDER WASHER 8MM 912 P06990912 BUTTON HD CAP SCR M8-1.25 X 16 938 P06990938 FENCE LOCK HANDLE 913 P06990913 LOCK WASHER 8MM 939 P06990939 FENCE SCALE 0"-78" 914 P06990914 SUPPORT PLATE 940 P06990940 FENCE SCALE 67"-135" 915 P06990915 KNOB BOLT M8-1.25 X 25 941 P06990941 T-SLOT NUT M5-.8 (THIN) 916V2 P06990916V2 CROSSCUT FENCE V2.04.12 942 P06990942 CAP SCREW M5-.8 X 6 917 P06990917 PIVOT SHAFT 943 P06990943 SET SCREW M5-.8 X 5 918 P06990918 FIBER FLAT WASHER 10MM

-94-

Model G0699 (Mfd. Since 9/16)

Page 97

Rip Fence

1044

1043

1042

1041

1045

1040

1039

1038V2

1037

1046

1018

1022

1036

1017

1013

1031

1043

1023

1047

1032

1035V2

1029

1005

1034

1003V2

1028

1033

1054

1048

1001

1026

1049

1007V2

1059

1051

1050

1055

1053

1051

1002

1003A

1027

1058

1057

1056

1006

1052

1060

1008

1062

1063

1064

REF PART # DESCRIPTION REF PART # DESCRIPTION

1001 P06991001 FENCE SLIDE LOCK KNOB 1039 P06991039 BUTTON HD CAP SCR M6-1 X 12 1002 P06991002 LOCK KNOB HANDLE 1040 P06991040 FLAT WASHER 6MM 1003A P06991003A RIP FENCE CASTING ASSEMBLY 1041 P06991041 RIP FENCE SCALE 1003V2 P06991003V2 RIP FENCE CASTING V2.04.12 1042 P06991042 FLAT WASHER 12MM 1005 P06991005 CASTING SUPPORT BAR 1043 P06991043 LOCK WASHER 12MM 1006 P06991006 MICRO-ADJUST KNOB BOLT 1044 P06991044 HEX NUT M12-1.75 1007V2 P06991007V2 FENCE RAIL BRACKET V2.04.12 1045 P06991045 SCALE RAIL 1008 P06991008 LOCK NUT M10-1.5 1046 P06991046 HEX NUT M6-1 1009 P06991009 LOCK-DOWN HANDLE 1047 P06991047 LOCK NUT M8-1.25 1013 P06991013 FLAT HD SCR M6-1 X 16 1048 P06991048 HEX NUT M8-1.25 1017 P06991017 CLAMP PLATE 1049 P06991049 ROLLER 1018 P06991018 RIP FENCE 1050 P06991050 SPACER 1022 P06991022 FLAT WASHER 6MM 1051 P06991051 FLAT WASHER 8MM 1023 P06991023 ECCENTRIC SHAFT 1052 P06991052 HEX BOLT M8-1.25 X 35 1026 P06991026 LOCK WASHER 8MM 1053 P06991053 BALL BEARING 6202ZZ 1027 P06991027 CAP SCREW M6-1 X 10 1054 P06991054 INT RETAINING RING 20MM 1028 P06991028 ECCENTRIC RING 1055 P06991055 WAY WIPER 1029 P06991029 HEX BOLT M6-1 X 16 1056 P06991056 SET SCREW M10-1.5 X 10 1031 P06991031 ALL-THREAD STUD M12-1.75 X 115 1057 P06991057 COMPRESSION SPRING 1032 P06991032 HEX NUT M12-1.75 1058 P06991058 STEEL BALL 8MM 1033 P06991033 CAP SCREW M8-1.25 X 16 1059 P06991059 LOCK KNOB FLAT WASHER 1034 P06991034 LOCK WASHER 8MM 1060 P06991060 FLAT WASHER 10MM 1035V2 P06991035V2 RIP FENCE RAIL END PLATE V2.04.12 1061 P06991061 KNOB BOLT M10-1.5 X 55 1036 P06991036 RIP FENCE RAIL 1062 P06991062 SHAFT 1037 P06991037 SET SCREW M6-1 X 10 1063 P06991063 ROLLER 1038V2 P06991038V2 RIP FENCE STOP RING V2.04.12 1064 P06991064 INT RETAINING RING 15MM

1061

1009

Model G0699 (Mfd. Since 9/16)

-95-

Page 98

Sliding Table V2

1132AV2

1126V2

1125V2

1123

1122

1121

1155

1129V2

1128V2

1131V2

1130V2

1128V2

1124

1127

1154V2

1161

1160

1163

1162

1165

1149V2

1135V2

1153V2

1152V2

1151V2

1132V2

1159

1158

1156

1157

1146

1136

1137

1138

1139

1140

1145V2

REF PART # DESCRIPTION REF PART # DESCRIPTION

1121 P06991121 HEX NUT M12-1.75 1140 P06991140 HANDLE 1122 P06991122 LOCK WASHER 12MM 1145V2 P06991145V2 SLIDING TABLE RIGHT END PLATE V2.05.11 1123 P06991123 FLAT WASHER 12MM 1146 P06991146 BUTTON HD CAP SCR M6-1 x 12 1124 P06991124 T-BOLT M12-1.75 X 40 1149V2 P06991149V2 LOCK PLATE V2.05.11 1125V2 P06991125V2 SLIDING TABLE BASE 3200MM V2.05.11 1151V2 P06991151V2 BASE RIGHT SIDE COVER V2.05.11 1126V2 P06991126V2 BASE LEFT SIDE COVER V2.05.11 1152V2 P06991152V2 HARDENED STEEL BALL V2.05.11 1127 P06991127 FLAT HD SCR M6-1 X 30 1153V2 P06991153V2 SLIDE PLATE V2.05.11 1128V2 P06991128V2 BLOCK PLATE V2.05.11 1154V2 P06991154V2 WOOL PAD V2.05.11 1129V2 P06991129V2 BLOCK PLATE V2.05.11 1155 P06991155 FLAT HD SCR M6-1 X 30 1130V2 P06991130V2 BLOCK PLATE V2.05.11 1156 P06991156 BUTTON HD CAP SCR M5-.8 X 10 1131V2 P06991131V2 SLIDING TABLE LEFT SIDE COVER V2.05.11 1157 P06991157 LOCK GUIDE 1132AV2 P06991132AV2 SLIDING TABLE ASSY V2.05.11 1158 P06991158 LOCK ROD 1132V2 P06991132V2 SLIDING TABLE 3200MM V2.05.11 1159 P06991159 TAP SCREW M4 X 10 1135V2 P06991135V2 SLIDING TABLE WAY V2.05.11 1160 P06991160 BUTTON HD CAP SCR M6-1 X 16 1136 P06991136 COVER STRIP 1161 P06991161 LOCK ROD END CAP 1137 P06991137 FLAT HD CAP SCR M10-1.5 X 20 1162 P06991162 BUTTON HD CAP SCR M6-1 X 10 1138 P06991138 LOCK NUT M10-1.5 1163 P06991163 WAY ADHESIVE STRIP 1139 P06991139 CAP SCREW M8-1.25 X 12 1165 P06991165 LOCK ROD FLAT WASHER

-96-

Model G0699 (Mfd. Since 9/16)

Page 99

Blade Guard V2

1202AV2

1230

1231

1232

1233

1246

1222

1221

1247

1225

1226

1223

1224-2

1224-1

1227

1224-8

1224-7

1224-3

1254-3

1257-1

1224-9

1224-6

1224-5

1224-4

1257-3

1224-11

1224-10

1254-2

1257-4

1257-13

1224-12

1224-15

1254-1

1257-6

1257-5

1257-12

1224-14

1224-16

1257-9

1257-8

1257-7

1257-14

1257-15

1224-13

1224-12

1224-6

1224-7

1254

1257-2

1224

1241

1240

1243

1257-10

1257-11

1229

1253

1242

1256-6

1256-3

1255-1

1228

1251

1256-7

1256-5

1255-2

1257

1248

1250

1252

1236

1237

1238

1256-1

1255-3

1235

1239

1249

1256-2

1234

1256

1256-3

1256-4

Model G0699 (Mfd. Since 9/16)

1254-7

1254-5

1254-4

1254-6

1255-8

1255-7

1255-6

1255

1255-4

1255-5

-97-

Page 100

Blade Guard Parts List

REF PART # DESCRIPTION REF PART # DESCRIPTION

1202AV2 P06991202AV2 BLADE GUARD ASSY V2.10.16 1251 P06991251 FLAT WASHER 6MM 1221 P06991221 CAP SCREW M6-1 X 20 1252 P06991252 MOUNTING BRACKET 1222 P06991222 LOCK WASHER 6MM 1253 P06991253 HEX NUT M6-1 1223 P06991223 FLAT WASHER 6MM 1254 P06991254 DUST HOOD ASSY 1224 P06991224 HOOD MOUNTING BRACKET ASSY 1254-1 P06991254-1 TAP SCREW M3.5 X 25 1224-1 P06991224-1 HEX BOLT M10-1.5 X 35 1254-2 P06991254-2 HOOD REAR COVER 1224-2 P06991224-2 LOCK WASHER 10MM 1254-3 P06991254-3 HOOD FRONT COVER 1224-3 P06991224-3 CAP SCREW M6-1 X 45 1254-4 P06991254-4 TAP SCREW M4 X 10 1224-4 P06991224-4 LOCK WASHER 6MM 1254-5 P06991254-5 KNURLED KNOB M8-1.25 X 30 1224-5 P06991224-5 HEX BOLT M10-1.5 X 35 1254-6 P06991254-6 FLAT WASHER 8MM 1224-6 P06991224-6 FLAT WASHER 10MM 1254-7 P06991254-7 HEX NUT M8-1.25 1224-7 P06991224-7 FLAT WASHER 10MM NYLON 1255 P06991255 BLADE GUARD ASSY (WIDE) 1224-8 P06991224-8 PIVOT LINKAGE BAR 1255-1 P06991255-1 BLADE GUARD BODY 1224-9 P06991224-9 FLAT WASHER 10MM COPPER 1255-2 P06991255-2 FLANGE SCREW M4-.7 X 10 1224-10 P06991224-10 ARM MOUNTING PLATE 1255-3 P06991255-3 GUARD COVER (WIDE) 1224-11 P06991224-11 LOCK NUT M6-1 1255-4 P06991255-4 ROLLER 1224-12 P06991224-12 LOCK NUT M10-1.5 1255-5 P06991255-5 FLANGE SCREW M4-.7 X 10 1224-13 P06991224-13 GAS RETURN SPRING 1255-6 P06991255-6 GUARD COVER (FLAT) 1224-14 P06991224-14 HEX NUT M6-1 1255-7 P06991255-7 FLAT HD CAP SCR M6-1 X 10 1224-15 P06991224-15 CAP SCREW M6-1 X 25 1255-8 P06991255-8 ROLLER SHAFT 1224-16 P06991224-16 DUST HOOD MOUNTING PLATE 1256 P06991256 BLADE GUARD ASSY (NARROW) 1225 P06991225 DUST PORT 3" 1256-1 P06991256-1 BLADE GUARD BODY 1226 P06991226 LOCK WASHER 6MM 1256-2 P06991256-2 FLANGE SCREW M4-.7 X10 1227 P06991227 CAP SCREW M6-1 X 12 1256-3 P06991256-3 GUARD COVER (FLAT) 1228 P06991228 HOSE CLAMP 3-1/4" 1256-4 P06991256-4 ROLLER 1229 P06991229 DUST HOSE 3" X 16-1/2" 1256-5 P06991256-5 FLANGE SCREW M4-.7 X10 1230 P06991230 CAP SCREW M6-1 X 12 1256-6 P06991256-6 FLAT HD CAP SCR M6-1 X 10 1231 P06991231 LOCK WASHER 6MM 1256-7 P06991256-7 ROLLER SHAFT 1232 P06991232 FLAT WASHER 6MM 1257 P06991257 UPPER SUPPORT ARM ASSY 1233 P06991233 DUST PORT ARM ADAPTER 4" 1257-1 P06991257-1 UPPER SUPPORT ARM (SHORT) 1234 P06991234 ARM SUPPORT PEDESTAL 1257-2 P06991257-2 ELBOW CLAMP 1235 P06991235 HEX BOLT M10-1.5 X 30 1257-3 P06991257-3 FLAT WASHER 8MM 1236 P06991236 CAP SCREW M8-1.25 X 25 1257-4 P06991257-4 LOCK WASHER 8MM 1237 P06991237 LOCK WASHER 8MM 1257-5 P06991257-5 HEX NUT M8-1.25 1238 P06991238 FLAT WASHER 8MM 1257-6 P06991257-6 CAP SCREW M8-1.25 X 30 1239 P06991239 ARM SUPPORT BASE 1257-7 P06991257-7 FLAT WASHER 8MM 1240 P06991240 HEX NUT M20-2.5 1257-8 P06991257-8 LOCK WASHER 8MM 1241 P06991241 FLAT WASHER 20MM 1257-9 P06991257-9 CAP SCREW M8-1.25 X 25 1242 P06991242 STUD-FT M20-2.5 X 130 1257-10 P06991257-10 UPPER SUPPORT ARM (LONG) 1243 P06991243 BUTTON HD CAP SCR M6-1 X 30 1257-11 P06991257-11 PIVOT PLATE 1246 P06991246 HEX NUT M12-1.75 1257-12 P06991257-12 CAP SCREW M6-1 X 10 1247 P06991247 HEX BOLT M12-1.75 X 70 1257-13 P06991257-13 LOCK WASHER 6MM 1248 P06991248 SKID PAD 1257-14 P06991257-14 FLAT WASHER 16MM COPPER 1249 P06991249 CAP SCREW M6-1 X 20 1257-15 P06991257-15 PIVOT SHAFT 1250 P06991250 LOCK WASHER 6MM

-98-

Model G0699 (Mfd. Since 9/16)