WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#TS12139 PRINTED IN TA IWA N
V5 . 0 9.17
Page 2
This manual provides critical safety instructions on the proper setup,
operation, maintenance, and service of this machine/tool. Save this
document, refer to it often, and use it to instruct other operators.
Failure to read, understand and follow the instructions in this manual
may result in fire or serious personal injury—including amputation,
electrocution, or death.
The owner of this machine/tool is solely responsible for its safe use.
This responsibility includes but is not limited to proper installation in
a safe environment, personnel training and usage authorization,
proper inspection and maintenance, manual availability and comprehension, application of safety devices, cutting/sanding/grinding tool
integrity, and the usage of personal protective equipment.
The manufacturer will not be held liable for injury or property damage
from negligence, improper training, machine modifications or misuse.
Some dust created by power sanding, sawing, grinding, drilling, and
other construction activities contains chemicals known to the State
of California to cause cancer, birth defects or other reproductive
harm. Some examples of these chemicals are:
• Lead from lead-based paints.
• Crystalline silica from bricks, cement and other masonry products.
• Arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you
do this type of work. To reduce your exposure to these chemicals:
Work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter
out microscopic particles.
Wiring Safety Instructions
220V Electrical Cabinet Wiring Diagram
Component Wiring Diagrams
Main & Scoring Motor Wiring Diagrams
Electrical Component Photographs
SECTION 10: PARTS
Cabinet Body
Tables
Main Blade Trunnion & Motor
Main Blade Arbor
Tilt & Elevation Handwheels
Scoring Blade Arbor & Motor
Scoring Blade Adjustment System
We stand behind our machines! If you have questions or need help, contact us with the information
below. Before contacting, make sure you get the
serial number
from the
machine ID label. This will help us help you faster.
We want your feedback on this manual. What did
you like about it? Where could it be improved?
Please take a few minutes to give us feedback.
Email: manuals@grizzly.com
We are proud to provide a high-quality owner’s
manual with your new machine!
We
instructions, specifications, drawings, and photographs
in this manual. Sometimes we make mistakes, but
our policy of continuous improvement also means
that
you receive is
slightly different than shown in the manual
If you find this to be the case, and the difference
between the manual and machine leaves you
confused or unsure about something
check our
website for an updated version. W
current
manuals and
on our web-
site at
Alternatively, you can call our Technical Support
for help. Before calling, make sure you write down
the
from
the machine ID label (see below). This information
is required for us to provide proper tech support,
and it helps us determine if updated documentation is available for your machine.
Manual Accuracy
made every effort to be exact with the
sometimes the machine
,
www.grizzly.com.
Manufacture Date and Serial Number
manual updates for free
e post
Contact Info
and manufacture date
Grizzly Technical Support
1815 W. Battlefield
.
Springfield, MO 65807
Phone: (570) 546-9663
Email: techsupport@grizzly.com
Grizzly Documentation Manager
P.O. Box 2069
Bellingham, WA 98227-2069
Manufacture Date
Serial Number
Machine Description
A sliding table saw is primarily used to rip and
crosscut sheet stock or panels in a production
setting. The sliding table saves time and increases
accuracy by removing the burden of sliding large
and heavy panels over a stationary table surface.
This saw can also be used as a traditional table
saw for most types of through-cuts.
The Model G0699 is equipped with a scoring
blade, which is a smaller blade located in front
of the main blade. It makes a shallow cut in the
workpiece in the opposite direction of the main
blade, greatly reducing tear-out and chipped
edges.
When using the sliding table saw as a traditional
table saw, the sliding table is locked in place and
the rip fence is then used to guide the workpiece
through the cut.
-2-
Model G0699 (Mfd. Since 9/16)
Page 5
Identification
Crosscut
Fence
Crosscut
Table
Flip
Stops
Swing
Arm
End
Shoe
Extension
Wing
Blade Tilt
Handwheel
& Scale
ON/OFF Button
Main Blade
Blade Guard
w/Dust Port
Scoring Blade
ON/OFF Button
Rip
Fence
Extension
Wing
Sliding
Table
Workpiece
Hold-down
Blade Elevation
Handwheel
STOP Button
Model G0699 (Mfd. Since 9/16)
Figure 1. Model G0699 identification.
For Your Own Safety Read Instruction
Manual Before Operating Saw
a) Wear eye protection.
b) Use saw-blade guard and riving knife for
every operation for which it can be used,
including all through sawing.
c) Keep hands out of the line of saw blade.
d) Use a push-stick when required.
e) Pay particular attention to instructions
on reducing risk of kickback.
f) Do not perform any operation freehand.
g) Never reach around or over saw blade.
-3-
Page 6
Machine Data Sheet
MACHINE DATA
SHEET
Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901
Width (side-to-side) x Depth (front-to-back) x Height....................................................................... 139 x 133 x 45 in.
Footprint (Length x Width)............................................................................................................... 74-1/2 x 35-1/2 in.
Space Required for Full Range of Movement (Width x Depth)................................................................ 280 x 139 in.
Length x Width x Height............................................................................................................. 45 x 82 x 44 in.
Must Ship Upright......................................................................................................................................... Yes
Length x Width x Height........................................................................................................... 19 x 133 x 12 in.
Must Ship Upright.......................................................................................................................................... No
Electrical:
Power Requirement..................................................................................................... 220V or 440V, 3-Phase, 60 Hz
Full-Load Current Rating.................................................................................................. 23A at 220V, 11.5A at 440V
Minimum Circuit Size.......................................................................................................... 30A at 220V, 15A at 440V
Connection Type....................................................................................................................... Cord at 220V, Perman
Power Cord Included............................................................................................................................................... No
Recommended Power Cord.................................................................. “S”-Type, 4-Wire, 8 AWG, 300 VAC for 220V
Plug Included........................................................................................................................................................... No
Recommended Plug Type.................................................................................................................. L15-30 for 220V
Voltage Conversion Kit................................................................................................................ P06991310 for 440V
Horsepower............................................................................................................................................. 7.5 HP
Power Transfer ............................................................................................................................... V-Belt Drive
Horsepower................................................................................................................................................ 1 HP
Power Transfer .................................................................................................................................. Belt Drive
Main Blade Size......................................................................................................................................... 12 in.
Main Blade Arbor Size................................................................................................................................. 1 in.
Scoring Blade Size................................................................................................................ 4-3/4 in. (120 mm)
Scoring Blade Arbor Size........................................................................................................................ 20 mm
Main Blade Tilt.................................................................................................................................. 0 – 45 deg.
Main Blade Speed............................................................................................................................. 4000 RPM
Max Depth of Cut At 90 Deg................................................................................................................ 3-5/16 in.
Max Depth of Cut At 45 Deg.................................................................................................................. 2-3/8 in.
Rip Fence Max Cut Width.................................................................................................................... 49-3/4 in.
Sliding Table w/Crosscut Fence Max Cut Width...................................................................................... 126 in.
Sliding Table w/Crosscut Fence Max Cut Length.................................................................................... 126 in.
Miter Fence Max Cut Width at 45 Deg..................................................................................................... 126 in.
Table Information
Floor To Table Height................................................................................................................................ 36 in.
Table Size Length................................................................................................................................ 21-1/2 in.
Table Size Width................................................................................................................................. 35-1/4 in.
Table Size Thickness................................................................................................................................... 3 in.
Table Size With Ext Wings Length............................................................................................................ 59 in.
Table Size With Ext Wings Width.............................................................................................................. 68 in.
Table Size With Ext Wings Thickness......................................................................................................... 3 in.
Sliding Table Length................................................................................................................................ 126 in.
Sliding Table Width.................................................................................................................................... 14 in.
Fence Information
Crosscut Fence Type....................................................................... Single Lever Locking, Extruded Aluminum
Crosscut Fence Size Length...................................................................................................................... 73 in.
Crosscut Fence Size Width................................................................................................................... 2-3/8 in.
Construction Materials
Table....................................................................................................................... Precision-Ground Cast Iron
No of Dust Ports............................................................................................................................................... 2
Dust Port Size.......................................................................................................................................... 4, 5 in.
Model G0699 (Mfd. Since 9/16)
-5-
Page 8
SLIDING TABLE
126"
SAW CAPACITIES
Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901
MODEL G0699 12" SLIDING TABLE SAW
126"
126"
Ripping Width
42"
Miter Cut 90º
(push cut)
Miter Cut 45º
126"
88"
493⁄4"
126"
Cross Cut
42"
126"
Miter Cut 45º
(push cut)
Cross Cut
(fence not extended)
59"
126"
731⁄8"
42"
731⁄8"
Miter Cut 45º
(push cut, fence not extended)
-6-
731⁄8"
59"
126"
88"
Miter Cut 45º
(fence not extended)
Model G0699 (Mfd. Since 9/16)
Page 9
SECTION 1: SAFETY
For Your Own Safety, Read Instruction
Manual Before Operating This Machine
The purpose of safety symbols is to attract your attention to possible hazardous conditions.
This manual uses a series of symbols and signal words intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that
safety messages by themselves do not eliminate danger and are not a substitute for proper
accident prevention measures. Always use common sense and good judgment.
Indicates an imminently hazardous situation which, if not avoided,
WILL result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided,
COULD result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided,
MAY result in minor or moderate injury. It may also be used to alert
against unsafe practices.
This symbol is used to alert the user to useful information about
NOTICE
proper operation of the machine.
Safety Instructions for Machinery
OWNER’S MANUAL. Read and understand this
owner’s manual BEFORE using machine.
TRAINED OPERATORS ONLY. Untrained operators have a higher risk of being hurt or killed.
Only allow trained/supervised people to use this
machine. When machine is not being used, disconnect power, remove switch keys, or lock-out
machine to prevent unauthorized use—especially
around children. Make your workshop kid proof!
DANGEROUS ENVIRONMENTS. Do not use
machinery in areas that are wet, cluttered, or have
poor lighting. Operating machinery in these areas
greatly increases the risk of accidents and injury.
MENTAL ALERTNESS REQUIRED. Full mental
alertness is required for safe operation of machinery. Never operate under the influence of drugs or
alcohol, when tired, or when distracted.
ELECTRICAL EQUIPMENT INJURY RISKS. You
can be shocked, burned, or killed by touching live
electrical components or improperly grounded
machinery. To reduce this risk, only allow qualified
service personnel to do electrical installation or
repair work, and always disconnect power before
accessing or exposing electrical equipment.
DISCONNECT POWER FIRST.
nect machine from power supply BEFORE making
adjustments, changing tooling, or servicing machine.
This prevents an injury risk from unintended startup
or contact with live electrical components.
EYE PROTECTION. Always wear ANSI-approved
safety glasses or a face shield when operating or
observing machinery to reduce the risk of eye
injury or blindness from flying particles. Everyday
eyeglasses are NOT approved safety glasses.
Always discon-
Model G0699 (Mfd. Since 9/16)
-7-
Page 10
WEARING PROPER APPAREL. Do not wear
clothing, apparel or jewelry that can become
entangled in moving parts. Always tie back or
cover long hair. Wear non-slip footwear to reduce
risk of slipping and losing control or accidentally
contacting cutting tool or moving parts.
HAZARDOUS DUST. Dust created by machinery
operations may cause cancer, birth defects, or
long-term respiratory damage. Be aware of dust
hazards associated with each workpiece material. Always wear a NIOSH-approved respirator to
reduce your risk.
HEARING PROTECTION. Always wear hearing protection when operating or observing loud
machinery. Extended exposure to this noise
without hearing protection can cause permanent
hearing loss.
REMOVE ADJUSTING TOOLS. Tools left on
machinery can become dangerous projectiles
upon startup. Never leave chuck keys, wrenches,
or any other tools on machine. Always verify
removal before starting!
USE CORRECT TOOL FOR THE JOB. Only use
this tool for its intended purpose—do not force
it or an attachment to do a job for which it was
not designed. Never make unapproved modifications—modifying tool or using it differently than
intended may result in malfunction or mechanical
failure that can lead to personal injury or death!
AWKWARD POSITIONS. Keep proper footing
and balance at all times when operating machine.
Do not overreach! Avoid awkward hand positions
that make workpiece control difficult or increase
the risk of accidental injury.
CHILDREN & BYSTANDERS. Keep children and
bystanders at a safe distance from the work area.
Stop using machine if they become a distraction.
GUARDS & COVERS. Guards and covers reduce
accidental contact with moving parts or flying
debris. Make sure they are properly installed,
undamaged, and working correctly BEFORE
operating machine.
FORCING MACHINERY. Do not force machine.
It will do the job safer and better at the rate for
which it was designed.
NEVER STAND ON MACHINE. Serious injury
may occur if machine is tipped or if the cutting
tool is unintentionally contacted.
STABLE MACHINE. Unexpected movement during operation greatly increases risk of injury or
loss of control. Before starting, verify machine is
stable and mobile base (if used) is locked.
USE RECOMMENDED ACCESSORIES. Consult
this owner’s manual or the manufacturer for recommended accessories. Using improper accessories will increase the risk of serious injury.
UNATTENDED OPERATION. To reduce the
risk of accidental injury, turn machine OFF and
ensure all moving parts completely stop before
walking away. Never leave machine running
while unattended.
MAINTAIN WITH CARE. Follow all maintenance
instructions and lubrication schedules to keep
machine in good working condition. A machine
that is improperly maintained could malfunction,
leading to serious personal injury or death.
DAMAGED PARTS. Regularly inspect machine
for damaged, loose, or mis-adjusted parts—or
any condition that could affect safe operation.
Immediately repair/replace BEFORE operating
machine. For your own safety, DO NOT operate
machine with damaged parts!
MAINTAIN POWER CORDS. When disconnecting cord-connected machines from power, grab
and pull the plug—NOT the cord. Pulling the cord
may damage the wires inside. Do not handle
cord/plug with wet hands. Avoid cord damage by
keeping it away from heated surfaces, high traffic
areas, harsh chemicals, and wet/damp locations.
EXPERIENCING DIFFICULTIES. If at any time
you experience difficulties performing the intended operation, stop using the machine! Contact our
Technical Support at (570) 546-9663.
-8-
Model G0699 (Mfd. Since 9/16)
Page 11
Additional Safety for Sliding Table Saws
Serious injury or death can occur from getting cut or having body parts, such as fingers,
amputated by rotating saw blade. Workpieces thrown by kickback can strike operators or
bystanders with deadly force. Flying particles from cutting operations or broken blades can
cause eye injuries or blindness. To minimize risk of getting hurt or killed, anyone operating
machine MUST completely heed hazards and warnings below.
HAND & BODY POSITIONING. Keep hands
away from saw blade and out of blade path during operation, so they cannot slip accidentally into
blade. Stand to side of blade path. Never reach
around, behind, or over blade. Only operate at
front of machine.
BLADE GUARD. Use blade guard for all cuts
that allow it to be used safely. Make sure blade
guard is installed and adjusted correctly. Promptly
repair or replace if damaged. Re-install blade
guard immediately after operations that require its
removal.
RIVING KNIFE. Use riving knife for all cuts. Make
sure riving knife is aligned and positioned correctly. Promptly repair or replace it if damaged.
KICKBACK. Kickback occurs when saw blade
ejects workpiece back toward operator. Know how
to reduce risk of kickback. Learn how to protect
yourself if it does occur.
FENCE ADJUSTMENTS. Make sure rip fence
remains properly adjusted and parallel with blade.
Always lock fence before using.
PUSH STICKS/BLOCKS. Use push sticks or
push blocks whenever possible to keep your
hands farther away from blade while cutting. In
event of an accident these devices will often take
damage that would have happened to hands/
fingers.
BLADE ADJUSTMENTS. Adjusting blade height
or tilt during operation increases risk of crashing blade and sending metal fragments flying
with deadly force at operator or bystanders. Only
adjust blade height and tilt when blade is completely stopped and saw is OFF.
CHANGING BLADES. Always disconnect power
before changing blades. Changing blades while
saw is connected to power greatly increases
injury risk if saw is accidentally powered up.
WORKPIECE CONTROL. Feeding workpiece
incorrectly increases risk of kickback. Make sure
workpiece is in stable position on tables and
supported by rip fence or crosscut fence during
cutting operation. Never start saw with workpiece
touching blade. Allow blade to reach full speed
before cutting. Only feed workpiece against direction of main blade rotation. Always use some type
of guide to feed workpiece in a straight line. Never
back workpiece out of cut or move it backwards
or sideways after starting a cut. Feed cuts all the
way through to completion. Never perform any
operation “freehand”. Turn OFF saw and wait
until blade is completely stopped before removing
workpiece.
Model G0699 (Mfd. Since 9/16)
DAMAGED SAW BLADES. Never use blades
that have been dropped or otherwise damaged.
CUTTING CORRECT MATERIAL. Never cut
materials not intended for this saw. Only cut natural and man-made wood products, laminate covered wood products, and some plastics. Cutting
metal, glass, stone, tile, etc. increases risk of
operator injury due to kickback or flying particles.
-9-
Page 12
Preventing Kickback
Protecting Yourself
Do the following to prevent kickback:
• When rip cutting, only cut workpieces that
have at least one smooth and straight edge.
DO NOT cut excessively warped, cupped or
twisted wood. If workpiece warpage is questionable, always choose another workpiece.
• Never attempt freehand cuts. If the workpiece
is not fed parallel with the blade, kickback
will likely occur. Always use the rip fence or
crosscut fence to support the workpiece.
• Ensure sliding table slides parallel with the
blade; otherwise, the chances of kickback are
extreme. Take the time to check and adjust
the sliding table before cutting.
• Always use the riving knife whenever possible. It reduces risk of kickback and reduces
your risk of injury if it does occur.
• Always keep blade guard installed and in
good working order.
• Feed cuts through to completion. Any time
you stop feeding a workpiece in the middle
of a cut, the chance of kickback is greatly
increased.
From Kickback
Even if you know how to prevent kickback, it
may still happen. Here are some precautions
to help protect yourself if kickback DOES
occur:
• Stand to the side of the blade path when
cutting. If a kickback does occur, the thrown
workpiece usually travels directly towards the
front of the blade.
• Wear safety glasses or a face shield. In the
event of a kickback, your eyes and face are
the most vulnerable parts of your body.
• Never, for any reason, place your hand behind
the blade path. Should kickback occur, your
hand will be pulled into the blade.
• Use a push stick or push block to keep your
hands farther away from the moving blade. If
a kickback occurs, these safety devices will
most likely take the damage that your hand
would have received.
• Use featherboards or anti-kickback devices
to prevent or slow down kickback.
• Ensure rip fence is adjusted parallel with the
blade; otherwise, the chances of kickback are
extreme. Take the time to check and adjust
the rip fence before cutting.
-10 -
Statistics show that the most common accidents among table saw users can be linked
to kickback. Kickback is typically defined as
the high-speed expulsion of stock from the
table saw toward the operator. In addition to
the danger of the operator or others in the
area being struck by the flying stock, it is
often the case that the operator’s hands are
pulled into the blade during the kickback.
Model G0699 (Mfd. Since 9/16)
Page 13
Glossary Of Terms
The following is a list of common definitions, terms and phrases used throughout this manual as they relate
to this sliding table saw and woodworking in general. Become familiar with these terms for assembling,
adjusting or operating this machine. Your safety is VERY important to us at Grizzly!
Arbor: Metal shaft extending from the drive
mechanism, to which saw blade is mounted.
Bevel Edge Cut: Tilting the arbor and saw blade
to an angle between 0° and 45° to cut a beveled edge onto a workpiece.
Blade Guard: Metal or plastic safety device that
mounts over the saw blade. Its function is to
prevent the operator from coming into contact
with the saw blade.
Crosscut: Cutting operation in which the cross-
cut fence is used to cut across the grain, or
across the shortest width of the workpiece.
Dado Blade: Blade or set of blades that are used
to cut grooves and rabbets.
Dado Cut: Cutting operation that cuts a flat bot-
tomed groove into the face of the workpiece.
Featherboard: Safety device used to keep the
workpiece against the rip fence and against the
table surface.
Kerf: The resulting cut or gap in the workpiece
from the saw blade passing through it while
cutting.
Kickback: A dangerous event that happens if
the blade catches on the workpieces while
cutting. The force of the blade then throws the
workpiece back toward the operator with what
sounds like a horrible explosion. The danger
comes from flying stock striking the operator or
bystanders. The operator’s hands may also be
pulled into the blade during the kickback. Refer
to Preventing Kickback on Page100 for additional information.
Non-Through Cut: A sawing operation in which
the workpiece is not completely sawn through.
Dado and rabbet cuts are considered NonThrough Cuts because the blade does not
protrude above the top face of the wood stock.
Parallel: When two objects are spaced an equal
distance apart at every point along two given
lines or planes (I.e. the rip fence face is parallel
to the face of the saw blade).
Perpendicular: Lines or planes that intersect and
form right angles. I.e. the blade is perpendicular
to the table surface.
Push Stick: Safety device used to push the
workpiece through a cutting operation. Used
most often when rip cutting thin workpieces.
Rabbet: Cutting operation that creates an
L-shaped channel along the edge of the
workpiece.
Rip Cut: Cutting operation in which the rip fence
is used to cut with the grain, or cut across the
widest width of the workpiece.
Riving Knife: Metal plate located behind the
blade maintains the kerf opening in the wood
when cutting, and helps reduce the risk of injury from a kickback that otherwise would result
in amputation.
Straightedge: A tool with a perfectly straight
edge used to check the flatness, parallelism, or
consistency of a surface(s).
Through Cut: A sawing operation in which the
workpiece is completely sawn through.
Model G0699 (Mfd. Since 9/16)
-11-
Page 14
SECTION 2: POWER SUPPLY
Before installing the machine, consider the availability and proximity of the required power supply
circuit. If an existing circuit does not meet the
requirements for this machine, a new circuit must
be installed. To minimize the risk of electrocution,
fire, or equipment damage, installation work and
electrical wiring must be done by an electrician or
qualified service personnel in accordance with all
applicable codes and standards.
or equipment damage
may occur if machine is
not properly grounded
and connected to power
The full-load current rating is the amperage a
machine draws at 100% of the rated output power.
On machines with multiple motors, this is the
amperage drawn by the largest motor or sum of all
motors and electrical devices that might operate
at one time during normal operations.
The full-load current is not the maximum amount
of amps that the machine will draw. If the machine
is overloaded, it will draw additional amps beyond
the full-load rating.
If the machine is overloaded for a sufficient length
of time, damage, overheating, or fire may result—
especially if connected to an undersized circuit.
To reduce the risk of these hazards, avoid overloading the machine during operation and make
sure it is connected to a power supply circuit that
meets the specified circuit requirements.
This machine can be converted to operate on a
440V power supply (refer to Voltage Conversion
instructions) that has a verified ground and meets
the following requirements:
For your own safety and protection of
Note: Circuit requirements in this manual apply to
a dedicated circuit—where only one machine will
be running on the circuit at a time. If machine will
be connected to a shared circuit where multiple
machines may be running at the same time, consult an electrician or qualified service personnel to
ensure circuit is properly sized for safe operation.
A power supply circuit includes all electrical
equipment between the breaker box or fuse panel
in the building and the machine. The power supply circuit used for this machine must be sized to
safely handle the full-load current drawn from the
machine for an extended period of time. (If this
This machine is prewired to operate on a 220V
power supply circuit that has a verified ground and
meets the following requirements:
Circuit Requirements
Availability
Electrocution, fire, shock,
supply.
Full-Load Current Rating
Circuit Requirements for 220V
Nominal Voltage .............................. 220V/240V
property, consult an electrician if you are
unsure about wiring practices or electrical
codes in your area.
Model G0699 (Mfd. Since 9/16)
Page 15
Improper connection of the equipment-grounding
wire can result in a risk of electric shock. The
wire with green insulation (with or without yellow
stripes) is the equipment-grounding wire. If repair
or replacement of the power cord or plug is necessary, do not connect the equipment-grounding
wire to a live (current carrying) terminal.
Check with a qualified electrician or service personnel if you do not understand these grounding
requirements, or if you are in doubt about whether
the tool is properly grounded. If you ever notice
that a cord or plug is damaged or worn, disconnect it from power, and immediately replace it with
a new one.
We do not recommend using an extension cord
with this machine.
cord, only use it if absolutely necessary and only
on a temporary basis.
Extension cords cause voltage drop, which can
damage electrical components and shorten motor
life. Voltage drop increases as the extension cord
size gets longer and the gauge size gets smaller
(higher gauge numbers indicate smaller sizes).
Any extension cord used with this machine must
be in good condition and contain a ground wire
and matching plug/receptacle. Additionally, it must
meet the following size requirements:
Grounding Instructions
This machine MUST be grounded. In the event
of certain malfunctions or breakdowns, grounding
reduces the risk of electric shock by providing a
path of least resistance for electric current.
process. DO NOT connect to power until
For 220V operation: The power cord and plug
specified under “
on the previous page have an equipment-grounding wire and a grounding prong. The plug must
only be inserted into a matching receptacle
(outlet) that is properly installed and grounded in
accordance with all local codes and ordinances
(see figure below).
For 440V operation: As specified in “Circuit
Requirements for 440V” on the previous page, the
machine must be hardwired to the power source,
using a locking switch as a disconnecting means
(see below). The machine must also be connected to a grounded metal permanent wiring system;
or to a system having an equipment-grounding
conductor. Due to the complexity and high voltage
involved, this type of installation MUST be done
by a qualified electrician.
Circuit Requirements for 220V”
GROUNDED
L15-30 RECEPTACLE
Grounding Prong
is Hooked
L15-30
PLUG
Serious injury could occur if you connect
machine to power before completing setup
The Model G0699 can be converted for 440V
operation. This conversion job consists of disconnecting the saw from the power source, replacing
both overload relays, moving the fuse to the 440V
holder, and rewiring the main and scoring blade
motors for 440V operation.
Move 2A
Fuse To Here
Purchase the Model G0699 440V Conversion Kit
(Part No. P06991310) that includes the necessary overload relays for this procedure by calling
Grizzly Customer Service at (800) 523-4777.
All wiring changes must be inspected by a qualified electrician before the saw is connected to the
power source. If, at any time during this procedure you need help, call Grizzly Tech Support at
(570) 546-9663.
To rewire the Model G0699 for 440V operation:
DISCONNECT SAW FROM POWER!
1.
2. Remove the electrical panel cover from the
back of the frame (see Figure 4).
Electrical
Panel Cover
Overload Relays
Figure 5. Locations of the overload relays on the
electrical panel.
4.
Disconnect and remove both overload relays,
then replace them with the relays included in
the 440V conversation kit.
Note: Although the two 220V relays look sim-
ilar, they are not the same models. However,
the two 440V relays are the same models
and can be installed in either position.
Set the amperage dial on the left relay to 10A
5.
and the right relay to 2A.
Figure 4. Location of electrical panel cover.
3.
Make note of wire locations on both overload
relays installed on the electrical panel (see
Figure 5 and refer to Electrical Cabinet
Wiring Diagram on Page 80).
-14-
Move the 2 amp fuse from the 220V fuse
6.
holder to the 440V fuse holder, as shown in
Figure 5.
Open the junction boxes on the main and
7.
scoring blade motors, then rewire the motors
as shown on the diagrams located inside the
motor junction box covers.
Note: When changing the motor wiring for the
440V conversion, refer to the wiring diagrams
inside the motor junction box covers, as they
will reflect any changes to the motors shipped
with the machine. As an aid to understanding
these wiring diagrams or if they are missing, refer to the motor wiring diagrams on
Page 82.
Model G0699 (Mfd. Since 9/16)
Page 17
Correcting Phase
Polarity
This subsection is only provided for troubleshooting. If you discover during the test run that
the saw will not operate, or that the blades spin
backward, the power connections may be wired
out-of-phase. Without the proper test equipment
to determine the polarity of the power source legs,
wiring machinery to 3-phase power may require
trial-and-error. Correcting phase polarity is simply
a matter of reversing the positions where two of
the incoming power source wires are connected
at the junction box.
If this machine is wired out-of-phase, the
blades will spin in the wrong directions. If
you attempt a cutting operation with the
blades spinning backward, the workpiece
could be thrown aggressively from the table
during the cutting operation. This could
result in death or serious personal injury.
You MUST make sure the blades are spinning in the correct directions before attempting any cutting operations. Perform Step 9
of the test run on Page 41 to make sure the
machine is correctly wired.
To correct phase polarity:
DISCONNECT SAW FROM POWER!
1.
2. Remove the power connection junction box cover (see Figure 6).
3.
Swap any two of the hot incoming power
connections (see Figure 7), then replace the
junction box cover.
Make sure the incoming ground wire is
connected to the right-most terminal post
in the power connection junction box to
ensure the machine is properly grounded.
An ungrounded or improperly grounded
machine could cause electrocution.
Hot
Figure 7. Incoming power connections.
Perform Step 9 of the test run on Page 41
4.
to confirm that the power connections are
correct.
— If the motors and blades are still rotating
in the wrong direction, contact our Tech
Support at (570) 546-9663 for assistance.
Ground
Power Connection
Junction Box
Figure 6. Location of power connection junction
box.
Model G0699 (Mfd. Since 9/16)
-15-
Page 18
SECTION 3: SETUP
get help from other people
Keep children and pets away
from plastic bags or packing
materials shipped with this
This machine was carefully packaged for safe
transport. When unpacking, separate all enclosed
items from packaging materials and inspect them
for shipping damage.
,
please
IMPORTANT:
you are completely satisfied with the machine and
have resolved any issues between Grizzly or the
shipping agent. You MUST have the original pack-
aging to file a freight claim. It is also extremely
helpful if you need to return your machine later.
Needed for Setup
This machine presents
serious injury hazards
to untrained users. Read
through this entire manual to become familiar with
the controls and operations before starting the
machine!
Wear safety glasses during
the entire setup process!
HEAVY LIFT!
Straining or crushing injury
may occur from improperly
lifting machine or some of
its parts. To reduce this risk,
and use a forklift (or other
lifting equipment) rated for
weight of this machine.
The following items are needed, but not included,
for the setup/assembly of this machine.
Description Qty
• Additional People .........................At Least 3
• Safety Glasses ........................ 1 Per Person
• Cleaner/Degreaser (Page 20) .... As Needed
• Disposable Shop Rags ............... As Needed
• Forklift (Rated for At Least 1500 lbs.) ......... 1
The following is a list of items shipped with your
machine. Before beginning setup, lay these items
out and inventory them.
If any non-proprietary parts are missing (e.g. a
nut or a washer), we will gladly replace them; or
for the sake of expediency, replacements can be
obtained at your local hardware store.
Crate 1 (Figure 8) Qty
A. Forward Extension Wing ............................ 1
If you cannot find an item on this list, carefully check around/inside the machine and
packaging materials. Often, these items get
lost in packaging materials while unpacking or they are pre-installed at the factory.
Model G0699 (Mfd. Since 9/16)
S
T
U
V
Figure 8. Crate 1 inventory.
W
-17-
Page 20
Hardware (Not Shown) Qty
Sliding Table:
— T-Bolts M12-1.75 x 50.............................. 3
Y. Sliding Table Assembly .............................. 1
Z. End Handle Assembly ................................ 1
—Button Hd. Cap Screws M8-1.25 x 16
Y
Z
Figure 9. Crate 2 inventory.
.... 2
-18-
Model G0699 (Mfd. Since 9/16)
Page 21
5mm
Hardware Recognition Chart
Model G0699 (Mfd. Since 9/16)
-19 -
Page 22
The unpainted surfaces of your machine are
coated with a heavy-duty rust preventative that
prevents corrosion during shipment and storage.
This rust preventative works extremely well, but it
will take a little time to clean.
Be patient and do a thorough job cleaning your
machine. The time you spend doing this now will
give you a better appreciation for the proper care
of your machine's unpainted surfaces.
There are many ways to remove this rust preventative, but the following steps work well in a wide
variety of situations. Always follow the manufacturer’s instructions with any cleaning product you
use and make sure you work in a well-ventilated
area to minimize exposure to toxic fumes.
Before cleaning, gather the following:
• Disposable rags
• Cleaner/degreaser (WD•40 works well)
• Safety glasses & disposable gloves
• Plastic paint scraper (optional)
Basic steps for removing rust preventative:
1.
2.
3.
4.
Many cleaning solvents
work in a well-ventilated
Avoid chlorine-based solvents, such as
Cleanup
Gasoline and petroleum
products have low flash
points and can explode
or cause fire if used to
clean machinery. Av o id
using these products
to clean machinery.
Put on safety glasses.
Coat the rust preventative with a liberal
amount of cleaner/degreaser, then let it soak
for 5–10 minutes.
Wipe off the surfaces. If your cleaner/degreas-
er is effective, the rust preventative will wipe
off easily. If you have a plastic paint scraper,
scrape off as much as you can first, then wipe
off the rest with the rag.
Repeat Steps 2–3 as necessary until clean,
then coat all unpainted surfaces with a quality
metal protectant to prevent rust.
are toxic if inhaled. Only
area.
NOTICE
acetone or brake parts cleaner, that may
damage painted surfaces.
T23692—Orange Power Degreaser
A great product for removing the waxy shipping grease from the non-painted parts of the
machine during clean up.
Figure 10. T23692 Orange Power Degreaser.
-20-
Model G0699 (Mfd. Since 9/16)
Page 23
Site Considerations
Weight Load
Refer to the
of your machine. Make sure that the surface upon
which the machine is placed will bear the weight
of the machine, additional equipment that may be
installed on the machine, and the heaviest workpiece that will be used. Additionally, consider the
weight of the operator and any dynamic loading
that may occur when operating the machine.
Space Allocation
Consider the largest size of workpiece that will
be processed through this machine and provide
enough space around the machine for adequate
operator material handling or the installation of
auxiliary equipment. With permanent installations,
leave enough space around the machine to open
or remove doors/covers as required by the maintenance and service described in this manual.
See below for required space allocation.
Physical Environment
Extreme conditions for this type of machinery are
Place this machine near an existing power source.
other hazards. Make sure to leave enough space
Shadows, glare, or strobe effects that may distract
or impede the operator must be eliminated.
Machine Data Sheet for the weight
Children or untrained people
may be seriously injured by
this machine. Only install in an
access restricted location.
The physical environment where the machine is
operated is important for safe operation and longevity of machine components. For best results,
operate this machine in a dry environment that is
free from excessive moisture, hazardous chemicals, airborne abrasives, or extreme conditions.
generally those where the ambient temperature
range exceeds 41°–104°F; the relative humidity
range exceeds 20%–95% (non-condensing); or
the environment is subject to vibration, shocks,
or bumps.
Electrical Installation
Make sure all power cords are protected from
traffic, material handling, moisture, chemicals, or
around machine to disconnect power supply or
apply a lockout/tagout device, if required.
Lighting
280"
Lighting around the machine must be adequate
enough that operations can be performed safely.
Figure 11. Minimum working clearances.
Model G0699 (Mfd. Since 9/16)
(Drawing Not To Scale)
133"
139"
-21-
Page 24
Lifting & Placing
get help from other people
The machine must be fully assembled before it
can be operated. Before beginning the assembly
process, refer to
and gather
all
goes smoothly, first clean any
ered or coated in heavy-duty rust preventative (if
applicable).
Assembly & Setup
HEAVY LIFT!
Straining or crushing injury
may occur from improperly
lifting machine or some of
its parts. To reduce this risk,
and use a forklift (or other
lifting equipment) rated for
weight of this machine.
To lift and move the machine:
1. After removing the shipping crate from the
pallet, move the smaller components and
boxes to a safe area.
Position the forklift forks completely under the
2.
cabinet, as illustrated in Figure 12.
You must successfully complete the assembly and setup of this saw as instructed below
before connecting the machine to power.
Otherwise, the saw will not operate safely
and could cause serious personal injury or
machine damage.
Before proceeding with the next steps, wear
leather gloves to protect your hands when
handling the saw and scoring blades.
Needed for Setup
listed items. To ensure the assembly process
parts that are cov-
To assemble the sliding table saw:
Figure 12. Example of lifting the table saw
assembly.
3.
With the help of additional people to steady
the load, lift the machine enough to clear the
pallet and any floor obstacles, then move it to
its permanent location.
-22-
Use the elevation handwheel on the right side
1.
of the cabinet to raise the main blade arbor
all the way up, then open the blade safety
cover to expose the blade arbors, as shown
in Figure 13.
T-Handle
Wrench
Scoring Blade
Main
Blade
Arbor
Figure 13. Blade arbors exposed.
Model G0699 (Mfd. Since 9/16)
Page 25
2. Insert the provided T-handle wrench through
the table top hole shown in Figure 13 and
into one of the holes in the main blade pulley
under the table top. This will keep the blade
arbor from rotating during the next step.
. While holding the T-handle wrench with
3
one hand, rotate the arbor nut clockwise to
remove it and the flange (see Figure 14).
5.
Install and align riving knife (refer to Riving
Knife Alignment beginning on Page 48 for
detailed information).
6. To make sure the scoring blade arbor nut is
fully tightened, hold the arbor wrench on the
arbor behind the blade and use the wrench
on the nut to tighten it clockwise, as shown in
Figure 16.
Arbor Wrench
Arbor Nut
Figure 14. Main blade arbor nut and flange.
Slide the saw blade over the arbor with the
4.
teeth facing to the right, then re-install the
flange and arbor nut while holding the arbor
steady with the T-handle wrench, as shown in
Figure 15.
The beveled edge of the flange must be fac-
ing out and the arbor nut must be fully tightened to safely secure the blade.
Flange
Figure 16. Tightening the scoring blade arbor
nut.
7. Close the blade cover and lower the main
blade all the way down so that it does not
present a hazard during the following steps.
NOTICE
The sliding table is heavy, so you must get
help lifting it during the installation process. We recommend two strong people lift
the sliding table and an additional person
help position the T-bolts into the mounting
holes as the table is lowered.
Figure 15. Installing main blade.
Model G0699 (Mfd. Since 9/16)
-23-
Page 26
8.
Turn the sliding table assembly upside down,
as shown in Figure 17.
10. Attach the end handle to sliding table with
the cap screws removed in Step 9. Slide the
sliding table base out of the way to install the
two larger cap screws shown in Figure 19.
Base
Figure 17. Sliding table saw upside down.
9.
Remove the four cap screws threaded into
the end of the sliding table assembly, the cap
screw securing the lock handle, and the two
cap screws pre-installed in the end handle
(see Figure 18).
End
Handle
Remove These
Cap Screws
Figure 18. Cap screws to remove for end handle
installation.
Cap Screws
Figure 19. End handle installed.
11. Insert the (3) M12-1.75 x 60 T-bolts into the
sliding table T-slot, as shown in Figure 20,
and space them apart the same distance as
the mounting holes in the frame top.
Mounting
Hole
T-Bolt
-24-
Figure 20. T-bolts inserted into the sliding table
T-slot.
Model G0699 (Mfd. Since 9/16)
Page 27
12. Have two people turn the sliding table assembly right side up, then have another person
guide the T-bolts into the mounting holes as
the sliding table is lowered onto the frame.
Important: As you align the sliding table
parallel with the main saw blade in the next
steps, the locating cap screw shown in
Figure 21 must remain against the right side
of the frame before securing the sliding table
in place. This will correctly position the sliding
table with the rest of the machine.
Locating
Cap Screw
Figure 21. Sliding table locating cap screw
against the right side of the frame.
In the next steps, you will align the sliding
table parallel with the table saw. This is necessary to ensure straight cutting operations
and to prevent workpieces from binding and
kicking back.
Move the sliding table all the way back.
13.
14. Tilt the main saw blade to 0° and raise it all
the way up.
Use the adjustable square and feeler gauges
16.
to measure the distance between the sliding
table T-slot and the main saw blade at the
mark you made in Step 15. This is distance
"A" shown in Figure 22.
Main Saw Blade
AB
Sliding Table T-Slot
Figure 22. Measuring the distance between
sliding table T-slot and main blade.
17.
Move the sliding table all the way forward,
rotate the saw blade so the mark you made
in Step 15 is at location "B", then take the
measurement of "B".
— If the difference is equal to or less than
0.004" between the "A" and "B" measurements, the sliding table parallelism is
acceptable. Continue with Step 21.
— If the difference between the "A" and "B"
measurements is greater than 0.004", the
sliding table parallel adjustment bolts need
to be re-adjusted. Continue with the next
step.
Use the felt tip pen to mark the right blade
15.
edge that is even with the table.
Model G0699 (Mfd. Since 9/16)
-25-
Page 28
18. Loosen the jam nuts on the sliding table parallel bolts (see Figure 23) that are on both
sides of the cabinet behind the sliding table,
then adjust the bolts in or out in small increments to change the sliding table parallelism
to the saw blade.
Parallel Adjustment
Bolt & Jam Nut (1 of 2)
Locate the middle sliding table T-bolt through
22.
the 5" dust chute hole on the forward side of
the cabinet, as shown in Figure 25.
Figure 25. Location of the middle sliding table
T-bolt.
Figure 23. Sliding table parallel adjustment bolt
(1 of 2).
Make sure the sliding table is against the
19.
adjustment bolts, then repeat Steps 16–17
until the difference between the "A" and "B"
measurements is acceptable.
Re-tighten the jam nuts.
20.
21. Remove the panels on both sides of the
frame to gain access to the forward and rear
sliding table T-bolts (see Figure 24 for the
location of the forward access T-bolt).
23. Make sure the sliding table is against both
parallel adjustment bolts and the locating cap
screw shown in Figure 21 on Page 25, then
secure the sliding table with (3) M12-1.75
hex nuts, 12mm lock washers, and 12mm
flat washers. Replace the forward and rear
access panels.
Install the sliding table push handle into the
24.
front T-slot with a 12mm flat washer, 12mm
nylon flat washer, and a M12-1.75 T-nut, as
shown in Figure 26.
Push Handle
Figure 24. Location of the forward sliding table
T-bolt from the rear of the frame.
-26-
Figure 26. Sliding table push handle installed.
Model G0699 (Mfd. Since 9/16)
Page 29
25. With the help of another person to hold the
forward extension wing, attach it to the cast
iron table with (2) M10-1.5 x 25 cap screws,
10mm lock washers, and 10mm flat washers,
as shown in Figure 27.
Hand tighten the cap screws for now—they
will be fully tightened in a later step.
Cap Screws
& Set Screws
27.
Thread (5) M10-1.5 x 20 set screws into
the threaded holes under each of the
extension wing cap screws on both wings
(see Figures 27–28).
Make sure the set screws do not stick out
from the wing mating surface, which would
interfere with the leveling process in the next
step.
Place the straightedge across the cast iron
28.
table and an extension wing, then adjust the
set screws in or out to make the top surface
of the wings even with that of the cast iron
table (see Figure 29).
Straightedge
Extension Wing
Figure 27. Forward extension wing attached (as
viewed under the wing).
26. With the help of two other people to hold
the rear extension wing, attach it to the cast
iron table with (3) M10-1.5 x 25 cap screws,
10mm lock washers, and 10mm flat washers,
as shown in Figure 28.
Hand tighten the cap screws for now—they
will be fully tightened in a later step.
Figure 29. Using a straightedge to make sure
the table/wing top surfaces are even.
29. When the top surfaces are even, thread (5)
M10-1.5 hex nuts onto the set screws without
changing their settings. Fully tighten the hex
nuts to secure the set screws in place.
Fully tighten the extension wing cap screws,
30.
then re-check to make sure the top surfaces
remain even.
— If the top surfaces did not remain even after
tightening the cap screws, loosen them,
then repeat Steps 28–30 until they remain
even.
Cap Screws
& Set Screws
Figure 28. Rear extension wing attached.
Model G0699 (Mfd. Since 9/16)
-27-
Page 30
31.
Attach the rip fence scale to the rear side
of the cast iron table and rear extension
wing with (3) M6-1 x 12 button head cap
screws and 6mm flat washers, as shown in
Figure 30.
Hand-tighten the cap screws for now—they
will be fully tightened in a later step.
Rip Fence Scale
34. Slide the rip fence body assembly onto the
rip fence rail, then install the two handles and
one knob, as shown in Figure 32.
You may have to adjust the rip fence rail hex
nuts on both sides so that the fence body
does not rub against the sides of the table
and extension wing.
Fence Clamp
Handle
Fence Lock
Handle
Micro-Adjust
Lock Knob
Figure 30. Rip fence scale attached.
Remove one hex nut, lock washer, and flat
32.
washer from each of the fence rail mounting
studs.
33. Install the rip fence rail by inserting the studs
into the provided holes in the cast iron table
and rear extension wing, as shown in Figure 31, then secure them with the hex nuts,
lock washers, and flat washers removed in
Step 32.
Rip Fence
Rail
Figure 32. Rip fence body assembly installed.
The rip fence stop screws keep the fence
from moving forward and slipping off the
fence body, which could draw your hands
and arms into the spinning blade during
operation. Always keep these stop screws
properly installed.
Remove the rip fence stop screw from the tall
35.
side of the rip fence (see Figure 33).
Fence Stop
Screws
-28-
Figure 31. Rip fence rail installed.
Figure 33. Rip fence stop screws.
Model G0699 (Mfd. Since 9/16)
Page 31
36. Loosen the fence clamp handle (see Figure
34), then slide the fence onto the T-slot plates
and the clamp plate so that the tall side of the
fence is facing the blade.
Clamp
Handle
Raise the main saw blade all the way up,
39.
then slide the rip fence against it without
pushing on it, as shown in Figure 36.
Rip Fence
Clamp Plate
Figure 34. Installing the rip fence.
37. Slide the rip fence toward you, re-install the
stop screw that you removed in Step 35,
move the fence forward until it stops, then
tighten the fence clamp handle.
Insert the T-handle wrench into the left-hand
38.
hole of the two shown in Figure 35, engage
it with the scoring blade elevation bolt under
the table top, and rotate it counterclockwise
to lower the scoring blade below the table
surface.
Note: This will keep the scoring blade from
interfering with the rip fence alignment process in the next steps.
Figure 36. Rip fence against the saw blade.
Loosen the fence rail hex nuts on both sides
40.
and adjust the rail in or out until the rip fence
is even with the saw blade along its full
length, then hand-tighten the hex nuts again.
NOTICE
The rip fence body will scratch the table
and rear extension wing surfaces if the ride
height is not adjusted correctly.
Note: The goal of the adjustments in the
next step is to make the rip fence body ride
height as close to and even with the table and
extension wing surfaces without touching or
scratching them.
Figure 35. Lowering the scoring blade.
Model G0699 (Mfd. Since 9/16)
-29-
Page 32
41. Check if the any part of the metal rip fence
body rests on the surface of the table.
— If the forward end of the fence body rests
on the table, lift the fence up so that you
can access the roller and acorn nut shown
in Figure 37. Loosen the acorn nut, adjust
the roller until it extends slightly beyond the
body, then re-tighten the acorn nut.
44. Move the rip fence up against the saw blade,
then position the rip fence scale so that the
zero mark is even with face of the rip fence,
as shown in Figure 38.
Make sure the scale is even with the top sur-
faces of the table and extension wing, then
fully tighten the cap screws that secure the
scale in place.
Roller
Acorn Nut
Figure 37. Rip fence body roller controls.
— If the rear end of the fence body rests on
the table, adjust the height of the fence rail.
42
. If you have not already fully tightened the
outer fence rail hex nuts in a previous step,
do so now.
Make sure the rip fence is still even with the
43.
saw blade and the ride height is still correct.
If necessary, repeat previous steps to make
the rip fence position correct.
Fence Scale
Zero Mark
Figure 38. Rip fence scale zero mark even with
the rip fence face.
When properly positioned, the rail stop ring
prevents the rip fence from contacting the
saw blade. If this happens during cutting
operations, flying metal debris could cause
serious personal injury. Always make sure
the rail stop ring is secured in the proper
position before beginning operations.
-30-
Model G0699 (Mfd. Since 9/16)
Page 33
45. Back the rip fence away from the saw blade
at least 1⁄8", then slide the fence rail stop
ring onto the rail and secure it against the
fence body by tightening the pre-installed set
screw, as shown in Figure 39.
Stop Ring
1
⁄8" Away
From Blade
Figure 39. Installing the rip fence stop ring.
Attach the flat end cap to the other end of
46.
the rail with the M8-1.25 x 16 cap screw and
8mm lock washer, as shown in Figure 40.
The scoring blade has wedge-shaped teeth
so that the higher the blade is raised, the
wider the scoring kerf will be.
The goal in the next step is to adjust the scor-
ing blade vertical and horizontal positions
so that the scoring kerf is the same width
as the main saw blade kerf. This procedure
requires placing the straightedge on both
sides of the blades multiple times as you
make adjustments.
When positioning the straightedge, place it
47.
against teeth at both ends of the main saw
blade to obtain an accurate reading of the
main saw blade kerf.
— Horizontal Adjustment: Insert the T-handle
wrench into the right hole shown in
Figure 41, engage it with the adjustment
bolt under the table, then rotate the wrench
to position the scoring blade.
Note: The purpose of the end cap is to pre-
vent the rip fence assembly from slipping off
the end of the rail.
End Cap
Figure 40. Rip fence rail end cap attached.
Scoring Blade
Straightedge
Figure 41. Adjusting the horizontal position of
the scoring blade.
Model G0699 (Mfd. Since 9/16)
-31-
Page 34
— Vertical Adjustment: Insert the T-handle
wrench into the left hole shown in Figure 42,
engage it with the adjustment bolt under
the table, then rotate the wrench to position
the scoring blade.
Figure 42. Adjusting the vertical height of the
scoring blade.
48.
Insert the M12-1.75 x 55 lock handle with a
12mm flat washer through the middle hole of
the crosscut table, as shown in Figure 43,
then loosely thread it into the T-nut plate.
49. With the help of another person, place the
crosscut table on the swing arm pivot pin, as
shown in Figure 44, then slide the T-plate
into the sliding table T-slot.
T-Plate Into T-Slot
Figure 44. Installing the crosscut table into the
sliding table.
Lock
Handle
T-Nut
Plate
Figure 43. Crosscut lock handle installed.
Position the crosscut table approximately in
50.
the middle of the sliding table, then tighten
the lock handle to secure it in place.
Slide (2) M8-1.25 T-nuts into the crosscut
51.
table brace, align the T-nuts with the holes
in the crosscut table, then secure the brace
with (2) M8-1.25 x 50 knobs and 8mm fender
washers, as shown in Figure 45.
Crosscut
Table Brace
-32-
Figure 45. Installing the crosscut table brace.
Model G0699 (Mfd. Since 9/16)
Page 35
52. To install the bottom T-slot components of
the crosscut fence, lay the fence across the
left side of the crosscut table with the polyurethane end block facing the main blade, then
do the following:
d)
Align (1) M8-1.25 T-nut with the pivot stud
placement position, then hand-tighten
the M8-1.25 x 10 pivot stud with the 8mm
fiber flat washer into the T-nut, as shown
in Figure 47.
Insert and align an M8-1.25 T-nut with
a)
the hole in the slot that is farthest from
the saw blade, then thread (1) M8-1.25 x
25 knob with the nylon end through the
T-nut and into the fence hole, as shown
in Figure 46. This will secure the fence
extension in place when fully tightened.
Stop Block
90° Stop Bolt
Figure 46. Front end crosscut T-slot
components.
M8-1.25 x 25 Knob
Turn the crosscut fence over, insert the pivot
53.
stud in its placement hole (see Figure 47),
then slide the fence up to the main saw blade
so that polyurethane end block is against the
blade.
Using the precision ruler against a tooth of
54.
the blade, adjust the fence so that the 2"
mark on the fence scale is exactly 2" from a
blade tooth, as shown in Figure 48.
2" Mark
Block
End
Align an M8-1.25 T-nut with the 90°
b)
stop bolt shown in Figure 46, insert (1)
M8-1.25 x 35 cap screw with a 8mm
lock washer through the stop block, then
thread the cap screw into the T-nut.
Align the M8-1.25 x 60 T-bolt with the
c)
placement position shown in Figure 47.
Pivot Stud
8mm
Fender
Washer
M8-1.25 Knob
Figure 47. Back end crosscut T-slot
components.
T-Bolt
T-Nut
Block
8mm
Fender
Washer
M8-1.25 Knob
Figure 48. Setting the correct space between
the crosscut fence and blade.
Carefully lift the crosscut fence up, fully
55.
tighten the pivot stud, then re-insert the stud
into the hole. Re-check the distance between
the scale and blade—if necessary, loosen
the stud and repeat Steps 54–55 until the
distance is correct.
Model G0699 (Mfd. Since 9/16)
-33-
Page 36
56. Slide the crosscut fence against the 90° stop
bolt, then secure it in place by tightening the
M8-1.25 knob with the T-Nut block and 8mm
fender washer on the T-bolt (see Figure 47
on Page 33 and Figure 49 below). Tighten
M8-1.25 knob with 8mm fender washer onto
pivot stud.
58. Thread (1) M12-1.75 x 70 arm-leveling bolt
with M12-1.75 jam nut into bracket connected to rear of machine body, as shown in
Figure 51.
Arm-Leveling Bolt
Note: Adjusting the crosscut fence in different
positions will be discussed in the Operations
section later in this manual.
M8-1.25 Knob
w/8mm Fender
Washer
Figure 49. Crosscut fence secured.
57. Move the crosscut extension fence out so
that you can install the flip stop assemblies,
as shown in Figure 50.
M8-1.25 Knob w/
T-Nut Block & 8mm
Fender Washer
M12-1.75 Jam Nut
Bracket
Arm-
Support
Studs
Figure 51. Arm-support studs installed in body
and arm-leveling bolt installed in bracket.
Remove hex nuts from pre-installed arm-
59.
support studs (see Figure 51), and install
support-arm base onto arm-support studs, as
shown in Figure 52.
Arm-Support Base
Flip Stops
Extension
Fence
Figure 50. Crosscut flip stops installed.
Arm-Support Studs
Figure 52. Installing arm-support base.
Adjust arm-leveling bolt until arm support
60.
base is parallel with floor (see Figure 53 on
Page 35).
Tip: Check this position by using a tape to
measure the distance between each end of
the arm-support base and the floor.
Note: This parallel position helps ensure the
blade guard is parallel with the table once it is
installed. For now, this positioning should be
very close. It will be checked, and if necessary, fine-tuned in a later step.
-34-
Model G0699 (Mfd. Since 9/16)
Page 37
61. Tighten jam nut against bracket (see Figure
53) to secure arm-leveling bolt.
64. Insert upper support arm into top of arm-
support pedestal, as shown in Figure 55.
Secure arm-support base with (2) M20-2.5
62.
hex nuts and (2) 20mm fender washers (see
Figure 53).
M20-2.5 Hex Nut
w/Fender Washer
(1 of 2)
Figure 53. Securing arm-support base.
Install arm-support pedestal on arm-support
63.
base, using (4) M8-1.25 x 25 cap screws, (4)
8mm lock washers, and (4) 8mm flat washers
(see Figure 54).
Bracket
Jam Nut
Arm-Leveling
Bolt
Install (1) M10-1.5 x 30 hex bolt into location
65.
shown in Figure 55. Do not tighten yet.
Upper
Support Arm
Figure 55. Installing upper support-arm.
66. Install 4" dust port adapter on upper support
arm, using (2) M6-1 x 12 button head cap
screws, (2) 6mm lock washers, and (2) 6mm
flat washers (see Figure 56).
Top of Arm
Support Pedestal
x 1
Arm-Support
Pedestal
Base
Figure 54. Installing arm-support pedestal.
x 4
x 2
4" Dust Port
Adapter
Figure 56. Installing 4" dust port adapter.
Model G0699 (Mfd. Since 9/16)
-35-
Page 38
67. Attach connection plate assembly with return
spring to blade guard using (2) M6-1 lock
nuts (see Figure 57).
69. Slide upper support arm until at least one
blade guard roller is centered over blade (see
Figure 59), then tighten hex bolt from Step
65 on Page 35 to secure upper support arm.
Blade
Guard
Assembly
Figure 57. Installing blade guard connection
plate assembly onto blade guard assembly.
68. Attach connection plate assembly to end of
upper support arm, using (3) M6-1 x 20 cap
screws, (3) 6mm lock washers, and (3) 6mm
flat washers (see Figure 58).
x 3
Connection Plate
Assembly
Return Spring
Connection Plate
Assembly
Blade Guard
Roller (1 of 2)
Blade
Figure 59. Blade guard rollers centered over
blade.
70. Ensure front and rear blade guard rollers are
parallel with blade (see Figure 59).
— If rollers are parallel with blade, proceed to
Step 62.
— If rollers are not parallel with blade, loosen
cap screws shown in Figure 60, adjust
arm-support pedestal until rollers are parallel with blade, then re-tighten cap screws
to secure. Check to make sure both blade
rollers are centered over blade, and if
necessary, loosen hex bolt from Step 65
on Page 35, slide upper support arm until
rollers are centered over blade, then retighten hex bolt to secure.
Figure 58. Connection plate assembly attached
to upper support arm.
-36-
Cap Screws
that Secure
Arm Support
Pedestal
Figure 60. Adjusting alignment of arm-support
pedestal.
Model G0699 (Mfd. Since 9/16)
Arm Support
Pedestal
Page 39
71. Make sure rollers are parallel with table. If
necessary, loosen M20-2.5 hex nuts from
Step 62, repeat Steps 60–61 until rollers are
parallel with table, then re-tighten hex nuts.
Attach dust port to upper support arm, using
72.
(2) M6-1 x 12 button head cap screws and (2)
6mm lock washers (see Figure 61).
Dust Port
x 2
Upper
Support Arm
Figure 61. Installing dust port on upper support-
arm.
Changing Blade Guard For Angled
Cuts
The Model G0699 blade guard comes with two
assemblies—a "flat" insert for 90° cuts, and a
"bubble" insert for angled cuts. To switch between
these two inserts, remove the lock knob shown
in Figure 63, slide the insert out and replace it
with the appropriate insert, then re-install the lock
knob to secure the insert.
"Flat" Insert
Lock
Knob
Attach dust hose to blade guard and upper
73.
support arm dust ports, and secure with hose
clamps (see Figure 62).
Hose Clamps
Dust Hose
Figure 62. Dust hose attached to blade guard
and upper support arm.
Tug hose to make sure it is secure. If it pulls
74.
off easily, re-install it and tighten hose clamps
until it is secure.
Figure 63. Removing blade guard insert.
Model G0699 (Mfd. Since 9/16)
-37-
Page 40
Dust Collection
DO NOT operate the Model G0699 without an
adequate dust collection system. This saw
creates substantial amounts of wood dust
while operating. Failure to use a dust collection system can result in short and long-term
respiratory illness.
Required CFM at 5" Dust Port: 615 CFM
Required CFM at 4" Dust Port: 400 CFM
Do not confuse this CFM recommendation with
the rating of the dust collector. To determine the
CFM at the dust port, you must consider these
variables: (1) CFM rating of the dust collector,
(2) hose type and length between the dust collector and the machine, (3) number of branches
or wyes, and (4) amount of other open lines
throughout the system. Explaining how to calculate these variables is beyond the scope of
this manual. Consult an expert or purchase a
good dust collection "how-to" book.
To connect the saw to dust collection system:
Secure a 5" dust hose to the port located
1.
under the table on the left side with a hose
clamp, as shown in Figure 64.
Figure 64. 5" dust port location.
2.
Connect 4" dust hose to end of horizontal
arm, then attach it to a single dust collection
branch line.
Horizontal Arm
Figure 65. Example of dust hose attached to
blade guard.
Tug on dust hoses to make sure they do not
3.
come off. A tight fit is necessary for proper
performance.
Hose Clamp
Dust
Hose
-38-
Model G0699 (Mfd. Since 9/16)
Page 41
Power Connection
Before the machine can be connected to the
power source, an electrical circuit must be made
available that meets the minimum specifications
given in the Circuit Requirements subsection on
Page 12. If a power circuit has not been prepared
for the machine, do that now. To ensure a safe
and code-compliant setup, we strongly recommend that all electrical work be done by a qualified electrician.
3. Make sure there is enough power cord inside
the junction box to make the connections with
the same amount of slack as the wires connected on top of the terminal bar, then tighten
the strain relief around the cord.
Tug on the cord with moderate force to make
4.
sure it does not move.
— If the power cord comes loose when you
tug on it, re-position it and re-tighten the
strain relief. If the strain relief does not
adequately secure the cord, then replace it
with one that is correctly sized for the cord.
NOTICE
The Model G0699 is prewired for 220V. If
you plan to operate the machine at 440V,
the two overload relays on the electrical
panel must be replaced and the motors
must be rewired (refer to 440V Conversion
on Page 14 for detailed instructions).
To connect the saw to the power source:
Open the power connection junction box
1.
shown in Figure 66.
Power Connection
Junction Box
In the next step, connect the incoming hot
wires to the three left terminals and the
ground wire to the right-most terminal, as
shown in Figure 67.
Loosen the terminal screw, insert the wires
5.
between the terminal plates, then fully tighten
the terminal screw. Tug on the wires to make
sure that they are secure.
— If a wire comes loose when you tug on it,
repeat this step. If you continue to have
difficulty connecting the wires securely,
consider using clamp-on ring or spade terminals on the ends of the wires.
Strain Relief
Figure 66. Location of power connection junction
box.
2. Feed the incoming power cord through the
strain relief at the bottom of the junction box
(see Figure 66).
Model G0699 (Mfd. Since 9/16)
Ground
Hot Connections
Figure 67. Incoming power connections.
Re-install the junction box lid before continu-
6.
ing with the test run.
Connection
-39-
Page 42
Test Run
DO NOT start machine until all preceding
setup instructions have been performed.
Operating an improperly set up machine
ed results that can lead to serious injury,
Once assembly is complete, test run the machine
to ensure it is properly connected to power and
safety components are functioning correctly.
If you find an unusual problem during the test run,
immediately stop the machine, disconnect it from
power, and fix the problem BEFORE operating the
machine again. The
table in the
SERVICE section of this manual can help.
Troubleshooting
Review the power controls shown in
3.
Figure 68.
Main Blade
ON/OFF Buttons
STOP Button
The test run consists of verifying the following:
1) The motors power up and run correctly, 2) the
safety features of the Emergency Stop button and
blade cover switch work correctly, and 3) the main
blade turns forward (clockwise when viewed from
front of saw) and the scoring blade turns opposite
the main blade.
may result in malfunction or unexpect-
death, or machine/property damage.
To test run the machine:
Make sure you understand the safety instruc-
1.
tions at the beginning of the manual and that
the machine is set up properly.
Make sure all tools and objects used during
2.
setup are cleared away from the machine.
Scoring Blade
ON/OFF Buttons
Figure 68. Power controls.
4.
Push the STOP button in, then twist it clock-
wise so it pops out. When the STOP button
pops out, the switch is reset and ready for
operation (see Figure 69).
Figure 69. Resetting the STOP button.
5.
Verify that the machine is operating correctly
by pushing the main and scoring blade ON
buttons.
—When operating correctly, the machine
runs smoothly with little or no vibration or
rubbing noises.
-40-
— Investigate and correct strange or unusual
noises or vibrations before operating the
machine further. Always stop the machine
and disconnect it from power before investigating or correcting potential problems.
Press the STOP button to stop the machine.
6.
Model G0699 (Mfd. Since 9/16)
Page 43
7. WITHOUT resetting the STOP button, press
the main blade ON button. The machine
should not start.
—If the machine does not start, the STOP
button safety feature is working correctly.
—If the machine does start (with the STOP
button pushed in), turn the main blade
motor OFF and immediately disconnect the
power. The STOP button safety feature is
not working correctly. This safety feature
must work properly before proceeding with
regular operations. Call Tech Support for
help.
Reset the STOP button.
8.
Push the STOP button, move the sliding table
10.
all the way to the left, then carefully open the
red blade cover, as shown in Figure 71. This
activates the blade cover safety switch to
prevent the saw from starting while the cover
is open.
9. Verify that the power is not connected outof-phase by starting/stopping the main blade
and determining if the motor and blade turn
in the correct direction, using the criteria
below:
— If the main blade turns clockwise (when
standing in front of the machine), it is turning in the correct direction (see Figure 70).
— If the main blade turns counterclock-
wise, it is turning in the wrong direction.
Stop the machine, disconnect it from the
power source, then refer to Correcting Phase Polarity on Page 15 to correct this
condition.
Correct
Viewed Facing Blade From Front
Blade Cover
Figure 71. Blade cover open.
While staying safely away from the blade,
11.
reset the STOP button, then attempt to start
the scoring blade.
—If the machine does not start, the blade
cover safety switch safety feature is working correctly.
—If the machine does start (with the blade
cover open), immediately turn the machine
OFF and disconnect the power. The blade
cover safety switch safety feature is not
working correctly. This safety feature must
work properly before proceeding with regular operations. Call Tech Support for help.
Push the STOP button, carefully close the
12.
blade cover, then move the sliding table back
to the center of the machine.
Not Correct
Figure 70. Correct and incorrect rotation
directions for the main blade.
Model G0699 (Mfd. Since 9/16)
Congratulations! You have completed the assembly, setup, and test run of the saw. Continue
with the recommended adjustments in the next
section.
-41-
Page 44
Recommended
Adjustments
For your convenience, the adjustments listed
below have been performed at the factory.
However, because of the many variables involved
with shipping, we recommend that you at least
verify the following adjustments to ensure the best
possible results from your new machine.
Step-by-step instructions for these adjustments
can be found on the referenced page for each
item.
Factory adjustments that should be verified:
• Riving knife alignment (Page 48)
Blade tilt calibration (Page 73)
•
• Sliding table parallelism to blade (Page 74)
• Crosscut fence 90° to blade (Page 76)
-42-
Model G0699 (Mfd. Since 9/16)
Page 45
SECTION 4: OPERATIONS
The purpose of this overview is to provide the novice machine operator with a basic understanding
of how the machine is used during operation, so
the
discussed later
in this manual
Due to the generic nature of this overview, it isnot intended to be an instructional guide. To learn
more about specific operations, read this entire
manual,
training from experienced
machine operators
outside of this manual by reading "how-to" books,
trade magazines, or websites.
To reduce your risk of
serious injury, read this
entire manual BEFORE
Operation Overview
machine controls/components
are easier to understand.
seek additional
, and do additional research
To complete a typical operation, the operator
does the following:
Examines workpiece to make sure it is suit-
1.
able for cutting.
Adjusts blade tilt, if necessary, to correct
2.
angle of desired cut.
Adjusts blade height approximately 1⁄4" higher
3.
than thickness of workpiece.
Adjusts fence to desired width of cut, then
4.
locks it in place.
5. Adjusts blade guard for workpiece height.
Checks outfeed side of machine for proper
6.
support and to make sure workpiece can
safely pass all the way through the blade
without interference.
using machine.
Damage to your eyes, lungs, and hearing
could result from using this machine without
proper protective gear. Always wear safety
glasses, a respirator, and hearing protection
when operating this machine.
Puts on safety glasses, respirator, and hear-
7.
ing protection. Locates push sticks, if needed.
Feeds workpiece all the way through blade
8.
while maintaining firm pressure on workpiece
against table and fence.
Turns machine OFF immediately after cut is
9.
complete and waits for blades to completely
stop before removing workpiece.
If you are not experienced with this type
of machine, WE STRONGLY RECOMMEND
that you seek additional training outside of
this manual. Read books/magazines or get
formal training before beginning any projects. Regardless of the content in this section, Grizzly Industrial will not be held liable
for accidents caused by lack of training.
Model G0699 (Mfd. Since 9/16)
-43-
Page 46
Safety Precautions
Machine Controls
Your safety is important. The items below are
intended to supplement the SAFETY section in
the front of the manual. But remember, no safety
list can cover every situation. The operator is ultimately responsible for their own safety, as well as
the safety of bystanders. Every cutting operation
is uniquely different and may require safety equipment or safety procedures not mentioned in this
manual.
Please follow these safety precautions EVERY
time you use your saw:
• Stand to the side of the blade line-of-cut
when performing a cutting operation.
• Turn OFF the saw and allow the blade to
come to a complete stop before removing the
cut-off piece.
• Make sure that the riving knife is always
aligned with the main blade before cutting!
Review the control descriptions and Figures 72–76 to better understand their functions and
how to use them.
Main Blade ON/OFF Buttons: Starts and stops
the main saw blade.
Scoring Blade ON/OFF Buttons: Starts and
stops the scoring blade.
STOP Button: Cuts power to both motors.
Main Blade
ON/OFF Buttons
Scoring Blade
ON/OFF Buttons
• Always keep the blade guard properly
installed.
• Carefully plan each cutting operation to avoid
injuries.
• When you release the sliding table lock,
make sure that the lock lever is positioned so
that it will not lock the table during a cut.
STOP Button
Figure 72. Power controls.
Blade Tilt Handwheel & Lock Knob: Handwheel
tilts the blades from 0° to 45°. The lock knob
secures the handwheel to prevent it from moving
during operation.
Blade Tilt Scale: Displays the degree of blade
tilt.
Tilt Scale
-44-
Tilt Handwheel
& Lock Knob
Figure 73. Blade tilt controls.
Model G0699 (Mfd. Since 9/16)
Page 47
Blade Elevation Handwheel & Lock Knob:
Handwheel raises and lowers the blades. The
lock knob secures the handwheel to prevent it
from moving during operation.
Rip Fence Clamp Lever: Secures the rip fence to
the rip fence body.
Rip Fence Lock Lever: Clamps the rip fence
assembly in place on the fence rail.
Micro-Adjust Knob: Provides for fine-tune adjustment for the width-of-cut (the rip fence lock lever
must be loose to use this).
Micro-Adjust Lock Knob: Clamps the rip fence
assembly to the fence rail and allows the use of
the micro-adjust knob.
Elevation Handwheel
& Lock Knob
Figure 74. Blade elevation control.
Sliding Table Lock Lever: Locks the sliding table
in position. When rotated to the left, the locking mechanism under the sliding table engages.
When the lever is rotated to the right, the lock
releases and allows the table to slide freely.
Lock
Lever
Clamp Lever
Micro-Adjust
Lock Knob
Lock
Lever
Figure 76. Rip fence controls.
Micro-Adjust
Knob
Figure 75. Sliding table locking mechanism.
Model G0699 (Mfd. Since 9/16)
-45-
Page 48
Workpiece
A through cut is a sawing operation in which the
workpiece is completely sawn through, as shown
in the
. Examples of through cuts are
rip cuts, cross cuts, miter cuts, and beveled cuts.
The blade guard assembly MUST be used when
performing through cuts.
A non-through cut is a sawing operation where the blade does not protrude above the top face of the wood stock, as shown in the Figurebelow.
Non-Through and
Inspection
Some workpieces are not safe to cut or may
require modification before they are safe to cut.
Before cutting, inspect all workpieces for the
following:
• Material Type: This machine is intended for
cutting natural and man-made wood products, laminate covered wood products, and
some plastics. Cutting drywall or cementitious backer board creates extremely fine
dust and may reduce the life of the bearings.
This machine is NOT designed to cut metal,
glass, stone, tile, etc.; cutting these materials
with a table saw may lead to injury.
• Foreign Objects: Nails, staples, dirt, rocks
and other foreign objects are often embedded in wood. While cutting, these objects
can become dislodged and hit the operator,
cause kickback, or break the blade, which
might then fly apart. Always visually inspect
your workpiece for these items. If they can't
be removed, DO NOT cut the workpiece.
• Large/Loose Knots: Loose knots can
become dislodged during the cutting operation. Large knots can cause kickback and
machine damage. Choose workpieces that
do not have large/loose knots or plan ahead
to avoid cutting through them.
Through Cuts
Through Cuts
Figure below
Figure 77. Example of a through cut (blade
guard not shown for illustrative clarity).
Non-Through Cuts
A non-through cut is a sawing operation where
the blade does not protrude above the top face
of the wood stock, as shown in the Figure below.
The blade guard assembly MUST be used when
performing all non-through cuts, except when the
guard will not safely accommodate the workpiece.
• Wet or "Green" Stock: Cutting wood with a
moisture content over 20% causes unnecessary wear on the blades, increases the risk of
kickback, and yields poor results.
• Excessive Warping: Workpieces with excessive cupping, bowing, or twisting are dangerous to cut because they are unstable and
often unpredictable when being cut. DO NOT
use workpieces with these characteristics!
• Minor Warping: Workpieces with slight cupping can be safely supported if the cupped
side is facing the table or the fence. On
the contrary, a workpiece supported on the
bowed side will rock during a cut and could
cause kickback or severe injury.
-46-
Figure 78. Example of a non-through cut.
Model G0699 (Mfd. Since 9/16)
Page 49
Blade Guard
The term "blade guard" refers to the assembly
shown in Figure 79.
Lock Handle
Hex Bolt
Guard
Arm
Guard
Adjusting Blade Guard
Loosen the hex bolt securing the guard arm (see
Figure 79), and adjust the guard so the distance
between the blade and both side covers is equal.
For stock up to 1" thick, loosen the (4) lock nuts
securing guard to guard arm, (see inset image
in Figure 79),
moves smoothly up and down with the workpiece.
For stock thicker than 1", set the guard to rest on
the workpiece, then tighten the (4) lock nuts.
IMPORTANT: Every time the blade guard is reinstalled, you must verify that it functions correctly
before making a cut.
To test blade guard operation, lift the front end
all the way up, then release it. The blade guard
should freely drop down and both wheels should
contact table surface.
1
⁄4-turn each so the blade guard
Figure 79. Blade guard assembly.
Understanding & Using Blade Guard
The blade guard MUST be installed on the saw
for all cuts (see Page 14). The guard encloses the
top of the blade to reduce the risk of accidental
blade contact and contain flying chips or dust.
When installed and properly maintained, it is an
excellent tool for reducing the risk of injury when
operating the table saw.
Sometimes the guard or its components can get
in the way when cutting very narrow workpieces
or other specialized cuts. Use the lock handle
shown in Figure 79 to move the guard out of the
way. The blade guard MUST remain installed on
saw. If blade guard is removed for specific operations, always replace it immediately after those
operations are complete.
As the workpiece is pushed into the blade,
the guard lifts and remains in contact with the
workpiece during the cut, then returns to a resting position against the table when workpiece is
pushed completely past the guard.
If blade guard remains in the same position where
you released it, loosen lock nuts securing blade
guard upper guard arm, and re-test operation until
guard freely drops all the way down.
Guard Covers
The G0699 features two dust hood assemblies
for either straight cuts or angled cuts. Use the flat
blade cover when performing straight (90°) cuts
or the bubble cover for angled cuts. To change
between covers, remove lock knob (see Figure
80) then secure the guard assembly to the dust
hood, install the other cover, and re-tighten the
lock knob.
Dust Hood
Guard
Assembly
Lock Knob
To ensure that the guard does its job effectively,
it MUST be centered over blade and properly
adjusted so it moves up and down to accommodate workpieces, yet properly maintains blade
after the workpiece exits.
Model G0699 (Mfd. Since 9/16)
Figure 80. Removing blade guard assembly.
-47-
Page 50
Riving Knife
Secure the riving knife 1–5mm below the top level
of the blade, as shown in Figure 83.
The riving knife (see Figure 81) is a metal plate
that prevents the workpiece from pinching the
backside of the blade and causing kickback. It
also acts as a barrier behind the blade to shield
hands from being pulled into the blade if a kickback occurs while the operator is reaching behind
the blade. (Reaching behind the blade is a major
safety risk and should never be done.) Use the
riving knife for all operations.
Riving Knife
Figure 81. Riving knife location.
To ensure riving knife works safely, it MUST
be aligned with and correctly adjusted to
blade.
Riving Knife Installation & Removal
The riving knife must be correctly installed, adjusted, and aligned in order to provide the maximum
safety benefit.
The riving knife attaches to the mounting block as
shown in Figure 82. Always firmly tighten the hex
nut when securing the riving knife in place.
Minimum 1mm
Maximum 5mm
Figure 83. Height difference between riving knife
and blade.
The height difference between the riving knife and
the blade allows the workpiece to pass over the
blade during non-through cuts (those in which the
blade does not cut all the way through the thickness of the workpiece).
The riving knife also prevents the freshly cut sides
of the workpiece from pinching the blade and
causing kickback. For maximum effectiveness of
this safety design, the riving knife must be positioned within 3–8mm of the blade, as shown in
Figure 84.
Top Distance
Minimum 3mm
Maximum 8mm
Bottom Distance
Minimum 3mm
Maximum 8mm
Figure84. Allowable top and bottom distances
between riving knife and blade.
Height Difference
1
2
3
Figure 82. Installing riving knife on mounting
block.
-48-
Model G0699 (Mfd. Since 9/16)
Page 51
Once the riving knife is properly positioned at the
correct distance from the blade, verify that it is
aligned with the blade by checking the alignment
with a straightedge in the top and bottom locations shown in Figure 85.
Top Alignment
Bottom Alignment
Figure 85. Checking top and bottom riving knife
alignment with blade.
The riving knife should be parallel with the blade
along its length at both positions and should be in
the "Alignment Zone" shown in Figure 86.
Blade Requirements
The riving knife included with this machine is 0.10"
(2.5mm) thick and is only designed for 12" diameter blades.
When choosing a main blade, make sure the
blade size meets the requirements listed below.
The thickness of the blade body and teeth can be
measured with calipers or any precision measuring device.
If the riving knife is not aligned or parallel with the
blade, refer to Riving Knife Mounting Block on
Page 77.
Straightedge
Blade Selection
This section on blade selection is by no means
comprehensive. Always follow the saw blade
manufacturer's recommendations to ensure safe
and efficient operation of your table saw.
Ripping Blade Features:
• Best for cutting with the grain
• 30-40 teeth
• Flat-top ground tooth profile
• Large gullets for large chip removal
Flat
Top
Blade
Model G0699 (Mfd. Since 9/16)
Figure 87. Ripping blade.
-49-
Page 52
Crosscut blade features:
• Best for cutting across the grain
• 80–100 teeth
• Alternate top bevel tooth profile
• Small hook angle and a shallow gullet
Laminate blade features:
• Best for cutting plywood or veneer
• 100–120 teeth
• Triple chip tooth profile
• Very shallow gullet
Alternate
Top
Bevel
Figure 88. Crosscutting blade.
Combination blade features:
• Designed to cut both with and across grain
• 50–80 teeth
• Alternate top bevel and flat, or alternate top
bevel and raker tooth profile
• Teeth are arranged in groups
• Gullets are small and shallow (similar to a
cross-cut blade), then large and deep (similar
to a ripping blade
Triple
Chip
Blade
Figure 90. Laminate blade.
Thin Kerf Blade: A blade with thinner kerf than
a standard blade. Since the spreader/riving knife
included with this table saw is sized for standard
blades, thin kerf blades cannot be used on this
saw.
-50-
Alternate
Top
Bevel
and
Flat
Figure 89. Combination blade.
Model G0699 (Mfd. Since 9/16)
Page 53
Changing Main
Blade
The Model G0699 performs best when using high
quality, sharp blades. Whenever the main blade
starts to get dull, resharpen or replace it with a
new blade.
2. Adjust the blade tilt to 0° and raise the blade
all the way up.
Raise blade guard up.
3.
4. Move the sliding table all the way forward to
expose the blade cover, lock it in place, then
open the blade cover.
Insert the provided T-handle wrench through
5.
the table top hole shown in Figure 91 and
into one of the holes in the main blade pulley
under the table top. This will keep the blade
arbor from rotating during the next step.
Before proceeding with the next steps, wear
leather gloves to protect your hands when
handling the saw and scoring blades.
6. While holding the T-handle wrench with one
hand, rotate the arbor nut clockwise until you
can remove it and the flange (see Figure 92).
Arbor Nut
T-Handle
Wrench
Figure 92. Main blade arbor nut and flange.
Remove the existing blade, slide the replace-
7.
ment blade over the arbor with the teeth facing to the right, then re-install the flange with
the beveled edge facing out.
Thread the arbor nut on counterclockwise
8.
and fully tighten it to secure the flange and
blade.
Flange
Figure 91. Loosening the main blade arbor nut.
Model G0699 (Mfd. Since 9/16)
Re-check the riving knife alignment with the
9.
blade, as instructed in the next section.
Close the blade cover, reposition blade guard
10.
over blade, then move the sliding table back
to the center of the machine.
-51-
Page 54
Adjusting &
Replacing Scoring
To change the scoring blade:
DISCONNECT SAW FROM POWER!
1.
Blade
The scoring blade rotates in the opposite direction
from the main blade and makes a shallow cut into
the workpiece surface. This prevents workpiece
tear-out.
Some replacement scoring blades consist of an
inner and outer blade with internal shims. The
shims are provided so the scoring blade set
can match the kerf thickness of the main blade.
Figure 93 shows a typical scoring blade set with
shims.
The scoring blade provided with the Model G0699
has wedge-shaped teeth so that scoring kerf widens as the blade is raised.
2. Adjust the blade tilt to 0° and raise the blade
all the way up.
Raise blade guard up and move it away from
3.
blade.
Move the sliding table all the way forward to
4.
expose the blade cover, lock it in place, then
open the blade cover.
Place the arbor wrench on the flange behind
5.
the scoring blade, then turn the arbor nut
counterclockwise until you can remove it and
the flange (see Figure 94).
Figure 93. Typical scoring blade set with shims.
NOTICE
To make sure that the scoring blade kerf
is the same as the main blade kerf, you
will need to adjust the scoring blade as
instructed in this procedure whenever the
dimensions of the main blade change.
ing the main blade, then re-install the flange
and arbor nut. Make sure the nut is fully tightened.
Adjust the scoring blade position, as instruct-
7.
ed below, then close the blade cover, properly reposition blade guard, and move the
sliding table back to the center.
Model G0699 (Mfd. Since 9/16)
Page 55
Adjusting Scoring Blade
The goal in this procedure is to adjust the scoring
blade vertical and horizontal positions so that the
scoring kerf is the same width as the main blade
kerf and is aligned with it. This will require placing
the straightedge on both sides of the blades multiple times as you make adjustments.
wrench into the left hole shown in Figure 96, engage it with the adjustment bolt
under the table, then rotate the wrench to
position the scoring blade.
Figure 96. Adjusting the vertical height of the
scoring blade.
Close the blade cover, properly reposition
6.
blade guard, and move the sliding table back
to the center.
When positioning the straightedge, place it
5.
against teeth on both sides of the main saw
blade to obtain an accurate reading of the
main saw blade kerf.
— Horizontal Adjustment: Insert the T-handle
wrench into the right hole shown in Figure 95, engage it with the adjustment bolt
under the table, then rotate the wrench to
position the scoring blade.
Scoring Blade
Straightedge
Figure 95. Adjusting the horizontal position of
the scoring blade.
Model G0699 (Mfd. Since 9/16)
-53-
Page 56
Rip Cutting
The Model G0699 has the capability of rip cutting
full-size panels, as shown in Figure 97. The slid-
ing table saves time and increases accuracy by
removing the burden of sliding a large and heavy
panel over a stationary table surface.
Use hold-down and end shoe to hold down
workpiece ends to prevent it from raising
up, which could cause kickback.
Rip Cutting With Sliding Table
1. DISCONNECT SAW FROM POWER!
2. Make sure the 90° stop bolt is properly adjust-ed, as instructed in the Squaring Crosscut
Fence to Blade on Page 76.
Loosen the crosscut fence pivot stud under
3.
the crosscut fence, insert it into its hole in the
crosscut table, then rotate the fence against
the 90° stop bolt.
Note: The fence can be mounted in the for-
ward or rear position, depending on the size
of the workpiece and which position will provide the safest operation.
Figure 97. Example of full panel rip cutting.
This saw also has the capability of rip cutting
smaller workpieces, using the machine as a traditional table saw, as shown in Figure 98. Smaller,
lighter boards are easier to slide across the stationary cast iron table surface to the right of the
saw blade with the use of the rip fence.
Rip
Fence
Figure 98. Example of using the rip fence with
smaller workpieces.
Use a precision ruler against a tooth of the
4.
blade, then adjust the fence so that the 2"
mark on the fence scale is exactly 2" from the
blade tooth, as shown in Figure 99.
2" Mark
End
Block
Figure 99. Setting the correct space between
the crosscut fence and blade for rip cutting.
5. Carefully lift the crosscut fence up, fully tighten the pivot stud, then re-insert the stud into
the hole. Re-check the spacing between the
end block and blade—if necessary, loosen
the stud and repeat Steps 3–5 until the spacing is correct.
-54-
Set a flip stop to the desired width-of-cut.
6.
Model G0699 (Mfd. Since 9/16)
Page 57
7. Load the workpiece onto the sliding and
crosscut tables.
Install the hold-down into the sliding table
8.
T-slot and use it to secure the workpiece to
the sliding table. The set up should look similar to Figure 97 on the previous page.
Take all the necessary safety precautions,
9.
connect the saw to power, then perform the
cutting operation.
Rip Cutting With Rip Fence
1. DISCONNECT SAW FROM POWER!
Loosen the rip fence clamp handle, position
4.
the leading edge of the fence so it is either
across the full width of the table or (optionally)
even with the center of the main saw blade,
as shown in Figure 101, then re-tighten the
clamp handle.
Note:The rip fence position shown below is
favored by European standards because it
allows the cut-off piece to “fall” away from the
blade when the cutting operation is complete;
thereby reducing risk of kickback from the
backside of the blade catching on tthe railing
corner of the workpiece.
2. Move the sliding table forward out of the way,
then lock it place.
The rip fence can be installed in the verti-
3.
cal position for thicker workpieces, or in the
horizontal position for smaller workpieces
(see Figure 100).
Vertical
Horizontal
Blade
Center
Figure 101. Example of rip fence set even with
center of main saw blade.
5.
Lift the fence lock lever and position the rip
fence to the approximate width-of-cut (see
Figure 102).
Clamp Lever
Micro-Adjust
Lock Knob
Rip Fence
Figure 100. Rip fence positions.
Model G0699 (Mfd. Since 9/16)
Lock
Lever
Figure 102. Rip fence controls.
6.
Tighten the micro-adjust lock knob, then turn
the micro adjust knob to fine tune the desired
width-of-cut.
Push the lock lever down to lock the fence
7.
assembly in place, connect the saw to power,
then perform the cutting operation.
Micro-Adjust
Knob
-55-
Page 58
Crosscutting
The Model G0699 crosscuts full size panels with
the fence in the forward or rear position. However,
it is easier to load full size panels with the crosscut
fence mounted in the forward position, as shown
in Figure 103.
When setup properly, this table saw also has the
capability of crosscutting workpieces while using
the rip fence as a cut-off gauge, as shown in
Figure 105.
Figure 105. Crosscutting using the rip fence as
a cut off gauge.
Figure 103. Crosscut fence mounted forward to
handle full size panel.
Mounting the crosscut fence in the rear position
provides greater stability for crosscutting smaller
panels, as shown in Figure 104.
Crosscutting Full Size Panels
1. DISCONNECT SAW FROM POWER!
2. Make sure the forward 90° stop bolt is prop-erly adjusted, as instructed in the Squaring
Crosscut Fence to Blade on Page 76.
Loosen the crosscut fence pivot stud under
3.
the crosscut fence, install the fence in the
forward position, as indicated in Figure 106,
then rotate the fence against the 90° stop
bolt.
Forward
Position
Figure 104. Crosscut fence mounted in the rear
position for smaller panels.
-56-
Rear
Position
Figure 106. Forward and rear crosscut fence
mounting positions.
Model G0699 (Mfd. Since 9/16)
Page 59
4. Use a precision ruler against a tooth of the
blade, then adjust the fence so that the 2"
mark on the fence scale is exactly 2" from the
blade tooth, as shown in Figure 107.
2" Mark
Crosscutting Smaller Panels
Follow the same steps in the Crosscutting Full
Size Panels subsection on Page 56, but mount
the crosscut fence in the rear position, as indicated in Figure 106 on the previous page. Then,
load the workpiece so your setup looks similar to
Figure 104 on the previous page.
End
Block
Figure 107. Setting the correct space between
the crosscut fence and blade for rip cutting.
5.
Carefully lift the crosscut fence up, fully tight-
en the pivot stud, then re-insert the stud into
the hole. Re-check the spacing between the
end block and blade—if necessary, loosen
the stud and repeat Steps 3–5 until the spacing is correct.
Set either crosscut fence flip stop to the
6.
desired width-of-cut.
Note: Extend the crosscut fence slide if the
workpiece is more than 74".
Crosscutting Using Rip Fence as a
Cut-Off Gauge
1. Follow the same steps in the Crosscutting
Full Size Panels subsection on Page 56, but
mount the crosscut fence in the rear position,
as indicated in Figure 106 on the previous
page.
When using the rip fence with the crosscut fence, the rip fence must be positioned
behind the front edge of the blade to prevent
the workpiece from binding and causing a
kickback hazard.
Position the rip fence for the desired width-of-
2.
cut, then slide the leading end of the rip fence
behind the front edge of the main blade, as
shown in Figure 108.
Rip Fence
Load the workpiece onto the table saw. The
7.
set up should look similar to Figure 103 on
the previous page.
Once all the necessary safety precautions
8.
have been taken, then perform the cutting
operation.
Model G0699 (Mfd. Since 9/16)
Front Edge
of Blade
Figure 108. Proper rip fence position when using
it as a cut-off gauge.
Take all the necessary safety precautions,
3.
connect the saw to power, then perform the
cutting operation.
Rip Fence
Leading Edge
-57-
Page 60
Miter Cutting
The crosscut fence can be positioned for miter
cuts from 0° to 135°. The miter scale on top of the
crosscut table has a resolution of 1".
To perform a miter cut:
DISCONNECT SAW FROM POWER!
1.
2. Position the crosscut table to provide the
greatest amount of workpiece support, then
lock it in place.
Install the crosscut fence onto the crosscut
3.
table in the position that will allow for the
desired angle of cut.
— For miter cuts from 90° to 135°, insert the
fence pivot stud into the forward hole and
angle the fence to the rear, as shown in
Figure 110.
— For miter cuts from 0° to 90°, insert the
fence pivot stud into the rear hole and
angle the fence forward, as shown in
Figure 109.
Figure 109. Crosscut fence positioned for miter
cuts from 0° to 90°.
Figure 110. Crosscut fence positioned for miter
cuts from 90° to 135°.
Rotate the fence to the desired angle of cut,
4.
make sure the fence end block is clear of
the blade so that it will not be cut during the
operation, then use the fence lock knob to
secure the fence in place.
Position the flip stop for the desired width-
5.
of-cut, then load the workpiece onto the
table. The set up should look similar to
Figures 109–110.
Once all the necessary safety precautions
6.
have been taken, connect the saw to power,
then perform the cutting operation.
-58-
Model G0699 (Mfd. Since 9/16)
Page 61
ACCESSORIES
Installing unapproved accessories may
order online atwww.grizzly.comor call1-800-523-4777
SECTION 5: ACCESSORIES
cause machine to malfunction, resulting in
serious personal injury or machine damage.
To reduce this risk, only install accessories
recommended for this machine by Grizzly.
NOTICE
Refer to our website or latest catalog for
additional recommended accessories.
Wood dust has been linked to nasal cancer and
severe respiratory illnesses. If you work around
dust everyday, a half-mask respirator can be a
lifesaver. Also compatible with safety glasses!
Figure 111. Recommended products for protect-
ing unpainted cast iron/steel part on machinery.
Figure 112. Half-mask respirator with disposable
cartridge filters.
G4173—Baby Power Feeder 110V
G4176—
G4179—
1
⁄4 HP Power Feeder 110V
1
⁄2 HP Power Feeder 220V
G4181—1 HP Power Feeder 220V
Installing a power feeder on your table saw will
make repetitive cuts much easier and safer. Can
be installed on nearly any table saw. Easy to
adjust wherever needed, including out of the way
when not needed! A must for any shop.
Figure 113. G4179 Power Feeder.
Model G0699 (Mfd. Since 9/16)
-59-
Page 62
Cyclone Dust Collectors
order online atwww.grizzly.comor call1-800-523-4777
Cyclone action separates the heavy dust particles
from the fine particles and drops them into the
steel drum. Any remaining fine dust travels past
the impeller and is then trapped by a cartridge filter made of spun-bond polyester that filters 99.9%
of particles from 0.2–2.0 microns in size. The cartridge filter is pleated to provide a large surface
area for efficient air movement and a clear plastic
bag collect the fine cake that shakes off the filter
for consistent dust collector performance. Casters
mounted to the steel drum also make disposal of
the larger chips and dust as easy as it gets.
T23037—Scoring Blade Replacement
Figure 115. Model T23037 Scoring Blade
G7581—Superbar™
G7582—Master Plate
The miter slot mounted Superbar™ will align, tune
and calibrate your table saw to within ±0.001 in
just minutes. Replace your table saw blade when
calibrating the double disk ground Master Plate
for a precision measurement, with no run out!
Figure 114. Model G0440 Cyclone Dust
Collector.
Figure 116. Superbar™ and Master Plate.
H8029—5 Piece Safety Kit
This kit has four essential jigs. Includes two push
blocks, push stick, featherboard and combination
3
saw and router gauge. Featherboard fits
⁄8" x 3⁄4"
miter slots.
Figure 117. H8029 5 Piece Safety Kit.
-60-
Model G0699 (Mfd. Since 9/16)
Page 63
SECTION 6: SHOP-MADE SAFETY
ACCESSORIES
Safety devices such as push sticks, featherboards, and push blocks can be made easily and inexpensively.
They increase safety by keeping hands a safe distance from the blade when feeding workpieces into the
blade.
Push Sticks
Push sticks are particularly useful when cutting small or narrow workpieces. They provide added leverage,
enabling the operator to keep the workpiece firmly supported against the fence and table. At the same time,
the push stick keeps the operator’s hands safely away from the saw blade. A push stick is included with
your table saw. To make additional push sticks, refer to the template in Figure 118 for construction details.
90º
Cut here to
1
push
Cut here to push 1⁄2" stock
Notch for placing on
corners of workpieces
1
⁄2" Grid
⁄4" stock
MATERIAL: Only use
hardwood, sturdy plywood,
or high-density plastic. Do
not use softwood that may
break under pressure or
metal that can break teeth
from the blade!
15
3
/
4
" Minimum Length
Notch to help
prevent hand
from slipping
SIZING: Push stick
must be at least 15
long. Use
material.
SANDING: Sand
edges to remove
rough edges and
increase comfort.
3
1
⁄2"–3⁄4" thick
⁄4"
Figure 118. Template for a shop-made push stick (shown at 70% of full size).
Model G0699 (Mfd. Since 9/16)
-61-
Page 64
Push sticks should be made of plywood or hard
wood and can be made in a variety of shapes
and sizes. Avoid making push sticks out of material that may break under pressure (soft wood or
particle board) or out of material that may damage
the blade during accidental contact (metal).
3
The push stick must be at least 15
⁄4" long. The
pattern for making a basic push stick, such as
the one shown in Figure 118, can be laid out on
a piece of wood and cut out using a bandsaw,
jig saw, or scroll saw. Sand the handle area and
edges to increase comfort and safety.
Using a Push Stick
Figure 119 shows an example of push sticks used
to feed and support a workpiece.
Push Stick
Prohibition
Zone
Feeding: Place the notched end of the push stick
against the end of the workpiece and out of the
blade path. Use steady downward and forward
pressure to push the workpiece into the blade.
Supporting: A second push stick may also
be used with the other hand to apply sideways
pressure on the workpiece to keep it held firmly
against the fence while starting the cut. When
using a push stick in this manner, do not apply
pressure to the workpiece against or behind
the blade (see "Push Stick Prohibition Zone" in
Figure 119). Otherwise, pressure from the push
stick will increase the risk of kickback.
Push Stick
Supporting
Blade
Path
Push Stick
Feeding
Figure 119. Example of shop-made push stick
used to rip narrow stock.
-62-
Model G0699 (Mfd. Since 9/16)
Page 65
Push Blocks
When used correctly, a push block reduces the
risk of injury by keeping hands away from the
blade while cutting. In the event of an accident,
a push block often takes the damage that would
have otherwise happened to hands or fingers.
Using a Push Block
A push block can be used in place of or in addition to a push stick for feeding workpieces into the
blade. Due to their design, push blocks allow the
operator to apply firm downward pressure on the
workpiece that could not otherwise be achieved
with a push stick.
The push block design on this page can be used
in two different ways (see inset Figure below).
Typically, the bottom of the push block is used
until the end of the workpiece reaches the blade.
The notched end of the push block is then used
to push the workpiece the rest of the way through
the cut, keeping the operator's hands at a safe
distance from the blade. A push stick is often
used at the same time in the other hand to support the workpiece during the cut (see "Using a
Push Stick" on previous page).
Push Stick
Prohibition
Zone
Push Stick
Supporting
Blade
Path
Push
Block
Feeding
Figure 121. Using a push block and push stick
to make a rip cut.
Making a Push Block
Use this template to make your own push block.
Figure 120. Side view of a push block in use.
Notch for use
as a push stick
CAUTION: Only use hardwood, sturdy plywood,
or high-density plastic. Do not use softwood that
may break under pressure or metal that can break
teeth from the blade!
Handle for
firm grip
Make push block with
1
⁄2"–3⁄4" thick material
CAUTION: Bottom
of handle must be
at least 4
" above
bottom of push
block to keep
hand away
from blade.
4"
1
/4"–1/2"
1
⁄2" Grid
Figure 122. Template for a shop-made push block (shown at 50% of full size).
Model G0699 (Mfd. Since 9/16)
Lip for pushing workpiece
9"−10" Minimum Length
-63-
Page 66
Using a Push Block
1. Place the lip of the push block (Figure 122,
Page 63) against the end of the workpiece,
and use steady downward and forward pressure to push the workpiece into the blade.
Use a push stick to apply sideways pressure on the workpiece to keep it held firmly
against the fence, as shown in the example
of Figure 123).
Making a Narrow-Rip Push Block for
an Auxiliary Fence
1. Cut a piece of 1⁄2" thick plywood 6" by 39 1⁄2",
and cut a piece of
39 1⁄2", as shown in Figure 124.
1
/2"
39
3
⁄4" thick hardwood 3" by
3
/4" Hardwood
1
/2" Plywood
Push Stick
Prohibition
Zone
Push Stick
Blade
Path
Push
Block
Figure 123. Example of using a push block to
feed a workpiece into the blade.
2.
As the workpiece nears the end of the cut,
release the push stick just before the blade,
(see Figure 123).
Use steady downward and forward pressure
3.
to push the workpiece the rest of the way
through the blade.
3"
1
39
/2"
6"
Figure 124. Auxiliary fence dimensions.
Note: We recommend cutting the hardwood
board oversize, then jointing and planing it
to the correct size to make sure the board is
square and flat.
Only use furniture-grade plywood or kiln-
dried hardwood to prevent warping.
Pre-drill and countersink eight pilot holes 3⁄8"
2.
in from the edge of the 6" wide board, as
shown in Figure 125, for the wood screws
that will attach the boards together in next
step.
Pilot Hole for #8 Wood Screw
-64-
3
⁄4" Hardwood
1
⁄2" Plywood
Figure 125. Location of pilot holes.
Model G0699 (Mfd. Since 9/16)
Page 67
3.
Plywood
Hardwood
Fasten the 6" and 3" wide boards with eight
#6 x 1⁄4" wood screws through the holes you
drilled in Step 2; the fence should look like
the one shown in Figure 126.
7. Make a lip from scrap wood that is approxi-
1
mately 2
⁄2 x 3⁄8" x 3⁄8", then fasten this piece
to the bottom of the base, as shown in Figure
128.
#8 x 1
1
⁄2"
3
⁄4"
Wood Screw
Figure 126. Auxiliary fence complete.
Cut a piece of plywood 15" long and 51⁄4" wide
4.
for the base of a push block, then cut off a
3
⁄8" wide by 121⁄2" long (see Figure 127).
strip
55/8"
15"
1
2
/2"
1
/4"
5
3
/8"
Tip: Try using cyanoacrylate type wood glue
or small wood screws to secure the lip to the
3
⁄4"
push block base.
Using the Auxiliary Fence and Push
Block
1. Place the auxiliary fence on the table and
clamp it to the fence at both ends, then adjust
the distance between the auxiliary fence and
the blade—this determines how wide the
workpiece will be ripped (see the example in
Figure 129).
Auxilliary Fence
Blade
Workpiece
Cutting Width
1
12
/2"
Figure 127. Push block base pattern.
1
5. Cut a piece of
⁄2" plywood 10" long by 5"–9"
high for the handle, then cut it to the desired
final shape.
Pre-drill and countersink three holes through
6.
the bottom center of the base, then attach the
1
handle to the base with #6 x
⁄4" wood screws
(see Figure 128).
Handle
Lip
3
/8"
1
/2"
2
3
/8"
Figure 128. Push block and lip.
Figure 129. Example of adjusting ripping
distance between blade and auxiliary fence.
Keep the riving knife and blade guard properly installed during cutting operations. Failure
to do this present amputation hazards!
Model G0699 (Mfd. Since 9/16)
-65-
Page 68
Place the workpiece 1" in front of the blade
2.
and evenly against the table and the auxiliary
fence.
Auxilliary Fence
Blade
Workpiece
Push Stick
for Side
Support
Blade Path
Figure 130. Push block in position to push
workpiece through blade.
3. Turn the saw ON, then begin ripping the
workpiece using a push stick for side support.
As the workpiece nears the end of the cut,
place the push block on the auxiliary fence
with the lip directly behind the workpiece,
then release the push stick just before it
is even with the blade (see the example in
Figure 131).
Push
Block
Release
Push Stick
Before Blade
Lip
Blade Path
Figure 131. Example of ripping with push block.
Turn the saw OFF and allow the blade to
come to a complete stop before removing
the cut-off piece. Failure to follow this warning could result in serious personal injury.
Push
Block
-66-
Model G0699 (Mfd. Since 9/16)
Page 69
SECTION 7: MAINTENANCE
To reduce risk of shock or
accidental startup, always
disconnect machine from
Cleaning
Cleaning the Model G0699 is relatively easy.
power before adjustments,
maintenance, or service.
Schedule
Vacuum excess wood chips and sawdust, and
wipe off the remaining dust with a dry cloth. If any
resin has built up, use a resin dissolving cleaner
to remove it. Treat all unpainted cast iron and steel
with a non-staining lubricant after cleaning.
For optimum performance from your machine,
follow this maintenance schedule and refer to any
specific instructions given in this section.
Ongoing Check:
• Loose mounting bolts.
• Damaged saw blades.
Worn or damaged switches or wires.
•
Any other unsafe condition.
•
Weekly Maintenance:
Clean sliding table surface and grooves
•
• Clean and lubricate sliding table ways
(Page 69)
• Clean cast iron saw table
• Clean the rip fence assembly
Monthly Check:
• V-belt tension, damage, or wear.
• Clean/vacuum dust buildup from inside cabinet and off motor.
Unpainted Cast Iron
Protect the unpainted cast iron surfaces on the
table by wiping the table clean after every use—
this ensures moisture from wood dust does not
remain on bare metal surfaces.
Keep tables rust-free with regular applications of
products like G96
Boeshield
Page 59 for more details).
®
T-9 (see Section 5: Accessories on
®
Gun Treatment, SLIPIT®, or
Every 6-12 Weeks:
• Lubricate tilt and elevation trunnions
(Page 68)
• Lubricate tilt and elevation leadscrews
(Page 69)
Model G0699 (Mfd. Since 9/16)
-67-
Page 70
Lubrication
Other than the lubrication points covered in this
section, all other bearings are internally lubricated
and sealed at the factory. Simply leave them
alone unless they need to be replaced.
Although it is not necessary to remove the table
to complete the lubrication tasks for the trunnions and leadscrews, to do so makes it easier to
access these areas for proper inspection, cleaning, and lubrication.
Important: Take care not to get any lubrication on
the drive V-belts to prevent slippage and damage.
If you do, replace them.
remove the table from the cabinet and place
it in a safe location.
Remove the four spacers from the top of the
6.
cabinet.
Trunnions
The tilt and elevation trunnions (see Figure 133)
are curved cast iron surfaces that allow the heavy
motors, arbor assemblies, and blades to tilt and
change elevation.
It will be necessary to use the tilt and elevation
handwheels to gain access to the full lengths of
the trunnion sliding surfaces. Use mineral spirits
and shop rags to clean away the grime and debris,
then apply a thin coat of multi-purpose grease to
the full length of the trunnions. Move the trunnions
through their full range of movement several times
to evenly distribute the grease.
Remove the four hex nuts and spacers from
4.
the bottom of the studs that secure the cast
iron table to the cabinet (see Figure 132).
Important: The position of the four upper
lock nuts were set at the factory so that the
cast iron table is square with the saw blade
from side to side and back to front. DO NOT
change the position of these lock nuts (see
Figure 132). Otherwise, you will have to perform the time consuming procedure of bringing the table back to square with the blade.
-68-
Tilt Trunnions
Elevation Trunnion
Figure 133. Locations of the trunnions.
Model G0699 (Mfd. Since 9/16)
Page 71
Leadscrews
Use mineral spirits and shop rages to clean away
grime and debris from the full lengths of the tilt
and elevation leadscrews (see Figures 134 –135).
Then, apply a thin coat of light machine oil (see
Accessories on Page 59) to their full lengths with
a shop rag. Move the leadscrews through their
full range of movement several times to evenly
distribute the oil.
Tilt
Leadscrew
Sliding Table Ways
There are steel ways (see Figure 136) on both
sides of the sliding table that fit between the top
and the base and allow these parts to slide past
each other. Clean the ways with mineral spirits
and shop rags, then apply a thin coat of light
machine oil with a shop rag. Move the sliding
table through its full range of movement several
times to evenly distribute the oil.
Way
(1 of 2)
Figure 134. Tilt leadscrew (viewed through the
gap between the sliding table and cabinet).
Elevation
Leadscrew
Figure 135. Elevation leadscrew
(viewed from between the motors).
Figure 136. Sliding table way (1 of 2).
Replacing Main Table
Replace the main table in the reverse steps from
which it was removed.
Before re-tightening the mounting hex nuts, use
a straightedge to adjust the table position so that
the leading edge of the blade gap is parallel to
saw blade, as illustrated in Figure 137.
Main Table
Measuring
Locations
Straightedge
Model G0699 (Mfd. Since 9/16)
Main Blade
Figure 137. Measuring locations for squaring the
main table to the blade.
-69-
Page 72
SECTION 8: SERVICE
Review the troubleshooting and procedures in this section if a problem develops with your machine. If
you need replacement parts or additional help with a procedure, call our Technical Support.
gather the serial number and manufacture date of your machine before calling.
Troubleshooting
Motor & Electrical
SymptomPossible CausePossible Solution
Machine does not
start or a breaker
trips.
Machine stalls or is
overloaded.
1. STOP push-button is engaged/faulty.
2. Power supply switched OFF or is at fault.
3. Blade cover limit switch engaged/at fault.
4. Motor connection wired incorrectly.
5. Thermal overload relay has tripped.
6. Wall fuse/circuit breaker is blown/tripped.
7. Contactor not getting energized/has burnt
contacts.
8. Wiring is open/has high resistance.
9. Motor ON/OFF switch is at fault.
10. Motor is at fault.
1. Feed rate/cutting speed too fast for task.
2. Workpiece material is not suitable for this
machine.
3. Belt(s) slipping.
4. Motor connection is wired incorrectly.
5. Motor bearings are at fault.
6. Motor is at fault.
1. Rotate clockwise slightly until it pops out/replace it.
2. Ensure power supply is switch on; ensure power
supply has the correct voltage.
3. Move blade cover to the working position; replace
faulty limit switch.
4. Correct motor wiring connections.
5. Turn amperage dial to 110% of motor full-load
amperage and push the reset pin. Replace if tripped
multiple times (weak relay).
6. Ensure circuit size is suitable for this machine;
replace weak breaker; check wiring at machine.
7. Test for power on all legs and contactor operation.
Replace unit if faulty.
8. Check for broken wires or disconnected/corroded
connections, and repair/replace as necessary.
9. Replace faulty ON/OFF switch.
10. Test/repair/replace.
1. Decrease feed rate/cutting speed.
2. Only cut wood products; make sure moisture content
is below 20% and there are no foreign materials in
the workpiece (see Page 46).
3. Replace bad belt (if V-belts, replace as matched set,
align pulleys, and re-tension (see Page 72).
4. Correct motor wiring connections.
5. Test by rotating shaft; rotational grinding/loose shaft
requires bearing replacement.
6. Test/repair/replace.
Note:Please
-70 -
Model G0699 (Mfd. Since 9/16)
Page 73
SymptomPossible CausePossible Solution
Machine has vibration or noisy
operation.
Main blade runs
counterclockwise.
1. Motor or component is loose.
2. Blade is at fault.
3. Belt(s) worn or loose.
4. Pulley is loose.
5. Motor mount loose/broken.
6. Machine is sits unevenly.
7. Arbor pulley is loose.
8. Motor fan is rubbing on fan cover.
9. Arbor bearings are at fault.
10. Motor bearings are at fault.
1. Two of the incoming power wires are
reversed.
1. Inspect/replace stripped or damaged bolts/
nuts, and re-tighten with thread locking fluid.
2. Replace warped, bent, or twisted blade;
resharpen dull blade.
3. Re-tension (see Page 72). Replace is
necessary.
4. Realign/replace shaft, pulley, setscrew, and
key as required.
5. Tighten/replace.
6. Relocate/shim machine.
7. Retighten/replace arbor pulley with shaft and
thread locking liquid.
8. Reposition fan cover; replace if damaged;
replace loose/damaged fan.
9. Replace arbor housing bearings; replace
arbor.
10. Test by rotating shaft; rotational grinding/loose
shaft requires bearing replacement.
1. Swap any two hot wires in the main power
junction box (Page 15).
Operation
SymptomPossible CausePossible Solution
Workpiece has burned edges,
binds, or kicks back.
Workpiece has chip out on the
bottom edge.
Sliding table saw does not cut
square.
Rip fence hits table top when
sliding across table.
Blade does not reach 90˚, or
blade does not reach 45˚.
The rip fence scale is not
accurate.
Tilt or elevation handwheels
difficult to turn.
1. Sliding table or rip fence is not
parallel to blade.
2. Riving knife is not aligned with the
blade.
3. Blade is warped or damaged.
1. Scoring blade kerf does not match
the main blade.
1. Sliding table is not parallel to blade.
2. Rip fence is not parallel to blade.
3. Crosscut fence is not perpendicular
to the blade.
1. Rip fence rail is too low.
2. Rip fence roller is too low.
1. Blade stop bolts are out of
adjustment.
1. The rip fence scale is out of calibration
or was not set up correctly.
1. Lock knob is tight.
2. Gears caked with dust.
1. Make sliding table or rip fence parallel to the
blade (Pages 74 & 78).
2. Align riving knife with main blade (Page 48).
3. Replace the blade.
1. Properly adjust the scoring blade to the main
blade (Page 53).
1. Make sliding table parallel to the
blade (Page 74).
2. Adjust the rip fence parallel to blade (Page
29).
3. Adjust the 90° stop bolts so that the fence is
perpendicular to the blade (Page 76).
1. Raise the rip fence rail (Page 78).
2. Adjust the rip fence roller (Page 78).
1. Adjust the stop bolts (Page 73).
1. Adjust the rip fence scale (Page 78).
1. Release the lock knob.
2. Clean out dust and grease the gears.
Model G0699 (Mfd. Since 9/16)
-71-
Page 74
Belt Service
To ensure the efficient transfer of power from the
motors to the blade arbors, the drive belts must be
in good condition and properly tensioned. As the
belts wear with normal use, they will stretch and
need to be re-tensioned. If the belts show signs of
cracking, fraying, or damage, replace them.
Although it is not necessary, removing the cast
iron table from the cabinet could make most belt
servicing tasks safer and easier. Refer to the
Removing Main Table subsection on Page 68
and the Replacing Main Table on Page 69 for
detailed instructions.
Note: Replace the main motor V-belts as a
matched set so that they will wear evenly.
Main Motor V-Belts
1. DISCONNECT SAW FROM POWER!
3.
If the V-belts need replacing, lift the motor up
to release the tension, roll the old V-belts off
the pulleys, then install the new V-belts as a
matched set.
Adjust the motor until there is approximately
4.
1
⁄4" deflection when you use moderate pressure between the pulleys, as illustrated in
Figure 139, then re-tighten the motor mounting bolts.
1
⁄4"
Deflection
Pulley
Pulley
2. Loosen the three mounting hex bolts shown
in Figure 138 to allow the motor to rotate.
V-Belts
Mounting
Bolts
Figure 138. Locations of main motor mounting
bolts (cast iron table removed).
Figure 139. Testing for the correct amount of
belt tension.
-72-
Model G0699 (Mfd. Since 9/16)
Page 75
Scoring Motor Ribbed V-Belt
The scoring motor ribbed V-belt is automatically
correctly tensioned by a spring that puts down-
ward pressure on the motor.
To replace the scoring motor ribbed V-belt:
DISCONNECT SAW FROM POWER!
1.
2. Lift up on the scoring motor, roll the old V-belt off the pulleys (see Figure 140).
Calibrating Blade Tilt
The blade tilt stop nuts were correctly calibrated at
the factory, but can be re-calibrated if they change
position during the life of the machine.
seated in the grooves of the pulleys as you
install the new V-belt.
To calibrate the tilt stop nuts:
DISCONNECT SAW FROM POWER!
1.
2. Raise the main blade all the way up and tilt it
all the way toward the 0° mark until it stops.
This moves the leadscrew clamp up against
the 0° stop nut and the blade perpendicular
to the table.
Place the 90° square flat on the table and
3.
against the main blade.
— If the main blade is not 90° to the table,
reach through the rear door, loosen the
two set screws on the 0° tilt stop nut (see
Figure 141), then adjust the stop nut until
you can move the blade so that it is 90° to
the table. Re-tighten the set screws on the
stop nut.
Model G0699 (Mfd. Since 9/16)
0° Stop Nut
Figure 141. Tilt leadscrew 0° stop nut
(viewed from between the motors).
-73 -
Page 76
4. Move the sliding table all the way forward and
lock it in place.
Adjusting Sliding
Tilt the main blade all the way to the 45°
5.
mark, then place the 45° square against the
blade and table.
— If the blade is not 45° to the table, reach
through the gap between the main table
and sliding table base (see Figure 142),
loosen the two set screws on the 45° stop
nut, then adjust the nut on the leadscrew
until you can move the blade to be 45° to
the main table. Re-tighten the set screws
on the stop nut.
45°
Stop Nut
Table Parallelism
If the cuts are not square when using the sliding
table, the table may not be parallel to the main
blade. Making sure that the sliding table is parallel
to the blade is necessary to ensure straight cutting operations and to prevent the workpiece from
binding and kicking back.
Tools Needed Qty
Felt Tip Pen ....................................................... 1
3. Move the main saw blade to 0° and raise it all
the way up.
Use the felt tip pen to make a mark on the
4.
right blade edge that is even with the table.
Use the adjustable square to measure the
5.
distance from the sliding table T-slot and the
main saw blade at the mark you made in Step
4. This is distance "A" shown in Figure 143.
Main Saw Blade
AB
-74 -
Sliding Table T-Slot
Figure 143. Measuring the distance between
sliding table T-slot and main blade.
Model G0699 (Mfd. Since 9/16)
Page 77
6. Move the sliding table all the way forward,
rotate the saw blade so the mark you made in
Step 4 is at location "B", then take the measurement of "B".
— If the difference is equal to or less than
0.004" between the "A" and "B" measurements, the sliding table parallelism to the
saw blade is acceptable and adjustment is
necessary.
— If the difference between the "A" and "B"
measurements is greater than 0.004", the
sliding table parallel adjustment bolts need
to be re-adjusted. Continue with the next
step.
Loosen the three sliding table mounting hex
7.
nuts that hold the sliding table in place.
Note: Access two of the hex nuts by remov-
ing the access panels on both sides of the
frame, and the middle hex nut through the 5"
dust port gap in the cabinet side.
8. Loosen the jam nuts on the sliding table parallel adjustment bolts (see Figure 144) that
are on both sides of the frame behind the
sliding table, then adjust the bolts in or out in
small increments to change the parallel relationship of the sliding table to the saw blade.
9.
adjustment bolts, then repeat Steps 5, 6 and
8 until the difference between the "A" and "B"
measurements is acceptable.
Re-tighten the jam nuts on the adjustment
10.
bolts.
Make sure the sliding table is against both
11.
adjustment bolts, then re-tighten the mounting hex nuts to secure the table in place.
Model G0699 (Mfd. Since 9/16)
-75-
Page 78
Squaring Crosscut
Test Piece
Fence to Blade
Squaring the crosscut fence to the blade ensures
that cuts made with this fence will be square.
This procedure is done by using a piece of scrap
plywood as a test piece and making five test cuts,
then adjusting the 90° stop bolts on both ends of
the crosscut table (see Figure 145).
Stop
Block
90° Stop Bolt
& Jam Nut
2
1
4
Figure 146. Crosscut fence adjustment test
piece.
3.
Move the crosscut fence stop block against
one of the 90° stop bolts, then use the fence
to cut
cut side 1 again—five cuts total.
The riving knife must be aligned with the blade
when installed. If the riving knife is not aligned
with the blade, then the workpiece will be forced
sideways during the cut, which will increase the
risk of kickback.
The riving knife mounts to a block that can be
repositioned to correctly align the riving knife to
the blade. The mounting block adjusts by turning
the set screws in each corner of the block. Figure 147 shows the set screws associated with controlling the mounting block position. Have patience
when adjusting the mounting block, because it
requires trial-and-error to perform with accuracy.
Mounting Block
Face View
Top Control
Side
Control
Bottom Control
Side
Control
To adjust riving knife mount block:
1. DISCONNECT MACHINE FROM POWER!
2. Raise blade guard and move it away from
blade, then adjust blade tilt to 0° and raise
blade all the way up.
Move sliding table all the way forward to
3.
expose blade cover, then lock it in place.
Open blade cover to gain access to riving
4.
knife mounting block.
Loosen hex nut that secures riving knife to
5.
mounting block, and remove riving knife.
Adjust each pair of set screws that controls
6.
the direction required to move mounting
block so riving knife can be aligned with
blade. Make sure to move both set screws in
even increments.
Re-install riving knife and check alignment
7.
with blade. Repeat Step 6 as necessary until
riving knife is properly aligned with blade.
Figure 147. Riving knife mounting block
adjustment controls.
All adjustment and alignment positions for the
riving knife are covered on Page 48 in the sub-
section Riving Knife Installation & Removal;
the mounting block should not be adjusted unless
you have been unable to mount the riving knife as
instructed by these procedures.
Note:If you discover that riving knife is bent
and cannot be properly aligned with the
blade, it is possible to bend it into alignment,
but make sure that the final result is precisely aligned so the risk of kickback is not
increased. If the riving knife is bent, and you
cannot easily bend it back into alignment, we
recommend replacing it with a new one.
Properly re-install riving knife as described on
8.
Page 48, close blade cover, properly reposi-
tion blade guard, and move sliding table back
to center position.
Model G0699 (Mfd. Since 9/16)
-77-
Page 80
Rip Fence
Adjustments
There are three adjustments that affect the accuracy and operation of the rip fence: 1) Height
above the table, 2) parallelism to the blade, and
3) rip fence scale position. If your cuts are not
square when using the rip fence, check these
adjustments.
Height Above Table
The rip fence and body should ride as close to the
table surface as possible without touching it and
with an even gap along the length. This is accomplished by adjusting the rip fence rail and the roller
at the end of the fence body.
loosen the hex nuts that secure the rail,
raise the rail until the fence body gap is
even, then re-tighten the rail hex nuts.
— If the far end of the fence body is too low,
pull the body up from the table to access
wheel underneath. Loosen acorn nut (see
Figure 148), adjust wheel position, retighten acorn nut, and place rip fence base
back on table.
Wheel
To calibrate the rip fence scale:
DISCONNECT SAW FROM POWER!
1.
2. Make sure the rip fence is parallel to the main
blade, then move it against the blade so that
it just touches the teeth.
Observe the reading on the scale underneath
3.
the rip fence (see Figure 149).
— If the scale reading is not zero, loosen the
screws that secure it to the table, adjust it
so that it does read zero, then re-tighten
the screws to secure the setting.
Acorn Nut
Figure 148. Rip fence body roller controls.
-78 -
Fence Scale Zero Mark
Figure 149. Rip fence scale zero mark.
Model G0699 (Mfd. Since 9/16)
Page 81
SECTION 9: WIRING & ELECTRICAL
These pages are current at the time of printing. However, in the spirit of improvement, we may make changes to the electrical systems of future machines. Study this section carefully. If there are differences between
your machine and what is shown in this section, call Technical Support at (570) 546-9663 for assistance
BEFORE making any changes to the wiring on your machine.
Wiring Safety Instructions
SHOCK HAZARD. Working on wiring that is con-
nected to a power source is extremely dangerous.
Touching electrified parts will result in personal
injury including but not limited to severe burns,
electrocution, or death. Disconnect the power
from the machine before servicing electrical components!
MODIFICATIONS. Modifying the wiring beyond
what is shown in the diagram may lead to unpredictable results, including serious injury or fire.
This includes the installation of unapproved aftermarket parts.
WIRE CONNECTIONS. All connections must
be tight to prevent wires from loosening during
machine operation. Double-check all wires disconnected or connected during any wiring task to
ensure tight connections.
CIRCUIT REQUIREMENTS. You MUST follow
the requirements at the beginning of this manual
when connecting your machine to a power source.
WIRE/COMPONENT DAMAGE. Damaged wires
or components increase the risk of serious personal injury, fire, or machine damage. If you notice
that any wires or components are damaged while
performing a wiring task, replace those wires or
components.
MOTOR WIRING. The motor wiring shown in
these diagrams is current at the time of printing
but may not match your machine. If you find this
to be the case, use the wiring diagram inside the
motor junction box.
CAPACITORS/INVERTERS. Some capacitors
and power inverters store an electrical charge for
up to 10 minutes after being disconnected from
the power source. To reduce the risk of being
shocked, wait at least this long before working on
capacitors.
EXPERIENCING DIFFICULTIES. If you are experiencing difficulties understanding the information
included in this section, contact our Technical
Support at (570) 546-9663.
The photos and diagrams
included in this section are
best viewed in color. You
can view these pages in
color at www.grizzly.com.
Model G0699 (Mfd. Since 9/16)
-79 -
Page 82
electrical cabinet wiring diagram
220V Electrical Cabinet Wiring Diagram
E
Ground
To Power Connection Junction Box
B
Transformer
Chang Electric
S-198-009-1
440
220
R
OV
0V
220V
440V
24V 110V
0
1
(Page 81)
1
R
S
T
8
a
Contactor SDE MA-30 220V
T1 2T2 4 T3 6
R
S
T
123
L2 3 L3 5L1 1
TSR4
NO 13
NC 15
NC 16
NO 14
0
9
5
b
1
TSR
a
L2 3 L3 5L1 1
Contactor SDE MA-09 220V
T1 2T2 4 T3 68
4
5
7
220440
5
220V
7
T
Fast-Acting
2 Amp/250V
7
b
4
5
7
440V
T
Fuse
To Control
A
(Page 81)
Panel
SDE RA-30
220V Overload Relay
-80-
W1V1U1
2618
22
8
E
9896
95
123456
220V Overload Relay
3/41/25/6
READ ELECTRICAL SAFETY
ON PAGE 79!
SDE RA-20
3/41/25/6
WVUW1V1U1
WVUW1V1U1
WVU
4.42.7
3.5
9896
95
9
GroundGround
E
To Main Motor
D
0
C
(Page 82)
To Scoring Motor
(Page 82)
To Main Motor
(Page 82)
Model G0699 (Mfd. Since 9/16)
Page 83
control panel wiring diagram
Component Wiring Diagrams
Control Panel
(Viewed From Behind)
5
NO
4
3
7
2
NC
Scoring
1
1
1
STOP
Button
NC
2
Blade Guard Safety Switch
12
4
NO
2
NC
Main
3
4
24
1
A
To Electrical Cabinet
(Page 80)
To Electrical
Cabinet
B
(Page 80)
RS
1234
HOT
HOT
T
HOT
Model G0699 (Mfd. Since 9/16)
11
Power Connection
Junction Box
23
Rewired to 440V
440V 3-Phase
Hardwired To
Disconnect Switch
(As Recommened)
HOT
HOT
HOT
Ground
220V 3-Phase
NEMA L15-30
(As Recommended)
READ ELECTRICAL SAFETY
ON PAGE 79!
-81-
Page 84
motor wiring diagrams
Main & Scoring Motor Wiring Diagrams
220V Main Motor440V Main Motor
Ground
To Electrical Cabinet
(Page 80)
220V Scoring Motor440V Scoring Motor
121011
5
4
6
1
7
82
D
9
3
W1V1U1
(Additional 440V Conversion Steps Required)
Ground
8
7
4
1
12
10
9
6
5
11
3
2
W1V1U1
To Electrical Cabinet
(Page 80)
-82-
READ ELECTRICAL SAFETY
1
Ground
UVW
C
ON PAGE 79!
4
7
5
9
52
8
7
364
1
2
8
6
9
3
Ground
UVW
(Additional 440V Conversion Steps Required)
Model G0699 (Mfd. Since 9/16)
Page 85
Electrical Component Photographs
Figure 152. Main motor wiring.
Figure 150. Electrical panel wiring.
Figure 151. Control panel wiring.
Figure 153. Scoring motor wiring.
Model G0699 (Mfd. Since 9/16)
Figure 154. Blade guard safety switch.
READ ELECTRICAL SAFETY
ON PAGE 79!
-83-
Page 86
91
94
17
2
93
20
90
28
SECTION 10: PARTS
Cabinet Body
50
51
54
84
52
53
35
42
24V2
60
59
58
41
40
55
56
12
13
68
69
70
71
72
73
74
95
92
3
32
67
33
31
34
77
78
80
75
81
68
76
79
44
45
46
47
48
49
82
83
16
14V2
-84-
18
19
89
88
87
86
85
36
61
93
94
43
96
66
65
9
8
Model G0699 (Mfd. Since 9/16)
29
30
1
Page 87
Cabinet Body Parts List
REF PART #DESCRIPTIONREF PART #DESCRIPTION
1P06990001ELECTRICAL PANEL GASKET55P06990055STRAIN RELIEF M16 TYPE-6 ST
2P06990002HEX BOLT M10-1.5 X 4056P06990056STRAIN RELIEF M20 TYPE-6 ST
3P06990003HEX NUT M10-1.558P06990058CORD PLATE
8P06990008FLAT WASHER 6MM59P06990059LOCK WASHER 6MM
9P06990009FLANGE NUT M6-160P06990060CAP SCREW M6-1 X 12
12P06990012FRAME REAR ACCESS PANEL61P06990061PLUG
13P06990013BUTTON HD CAP SCR M6-1 X 1265P06990065ELECTRICAL PANEL ASSEMBLY
14V2 P06990014V2 FLANGE BOLT M5-.8 X 1066P06990066ELECTRICAL BACK PANEL
16P06990016DOOR HINGE W/BLOCK67P06990067ROLL PIN 6 X 25
17P06990017PHLP HD SCR M4-.7 X 2068P06990068CAP SCREW M5-.8 X 10
18P06990018TILT SCALE COVER69P06990069FLAT WASHER 5MM
19P06990019TILT SCALE70P06990070PHLP HD SCR M5-.8 X 10
20P06990020FLAT WASHER 4MM71P06990071POINTER
24V2 P06990024V2 FLANGE BOLT M5-.8 X 672P06990072TILT SCALE BRACKET
28P06990028HEX NUT M4-.773P06990073FLAT WASHER 6MM
29P06990029ELECTRICAL PANEL COVER74P06990074STEEL WIRE
30P06990030BUTTON HD CAP SCR M6-1 X 1075P06990075SET SCREW M5-.8 X 10
31P06990031BLADE TILT TRUNNION76P06990076POINTER BRACKET
32P06990032FLAT WASHER 10MM77P06990077CAP SCREW M6-1 X 12
33P06990033LOCK WASHER 10MM78P06990078LOCK WASHER 6MM
34P06990034CAP SCREW M10-1.5 X 3579P06990079SHAFT
35P06990035TAP SCREW M5 X 2080P06990080FLAT WASHER 6MM
36P06990036STOP BUTTON81P06990081COMPRESSION SPRING
40P06990040DOOR LOCK82P06990082JUNCTION BOX GASKET
41P06990041DOOR83P06990083JUNCTION BOX COVER
42P06990042HANGER84P06990084DOOR HINGE W/BLOCK
43P06990043TAP SCREW M5 X 2085P06990085CONTROL PANEL GASKET
44P06990044BUTTON HD CAP SCR M6-1 X 2086P06990086CONTROL PANEL
45P06990045JUNCTION BOX87P06990087BUTTON HD CAP SCR M5-.8 X 10
46P06990046TERMINAL BLOCK 4P88P06990088ON/OFF BUTTON SWITCH
47P06990047PHLP HD SCR M5-.8 X 889P06990089BUTTON SWITCH DUST COVER
48P06990048BUTTON HD CAP SCR M5-.8 X 1290P06990090BUTTON HD CAP SCR M6-1 X 10
49P06990049STRAIN RELIEF M20 TYPE-6 ST91P06990091LOCK WASHER 6MM
50P06990050HEX NUT M12-1.7592P06990092FLAT WASHER 6MM
51P06990051LOCK WASHER 12MM93P06990093HEX BOLT M16-2 X 50
52P06990052FLAT WASHER 12MM94P06990094HEX NUT M16-2
53P06990053ALL-THREAD STUD M12-1.75 X 18595P06990095LEFT BOTTOM CABINET PANEL
54P06990054CONCRETE BLOCK96P06990096RIGHT BOTTOM CABINET PANEL
Model G0699 (Mfd. Since 9/16)
-85-
Page 88
Tables
101
102
103
109
110
111
112
104
113
114
108
107
105
104
108
107
101
102
106
REF PART #DESCRIPTIONREF PART #DESCRIPTION
101P06990101SET SCREW M10-1.5 X 20108P06990108LOCK WASHER 10MM
102P06990102HEX NUT M10-1.5109P06990109BUTTON HD CAP SCR M6-1 X 12
103P06990103LEFT EXTENSION WING110P06990110SAW TABLE ANGLE INSERT
104P06990104CAP SCREW M10-1.5 X 25111P06990111ALL-THREAD STUD M16-2 X 100
105P06990105SAW TABLE112P06990112LOCK NUT M16-2
106P06990106REAR EXTENSION WING113P06990113TABLE MOUNT SPACER 16MM
107P06990107FLAT WASHER 10MM114P06990114HEX NUT M16-2
-86-
Model G0699 (Mfd. Since 9/16)
Page 89
216
REF PART #DESCRIPTIONREFPART #DESCRIPTION
221
202
217
201
203
232
Main Blade Trunnion & Motor
239
240
238V2
244
245
246V2
253
218
204
210
219
205
211
220
206
207
208
209
248
222
247
212
251
252
237
234
235
236
241V2
242
243V2
243V2-1
243V2-2
243V2-3
225
250
224
225
226
227
249
226
231
228
223
230
229
233
225
201P06990201CAP SCREW M5-.8 X 8231P06990231CAP SCREW M5-.8 X 10
202P06990202LOCK WASHER 5MM232P06990232MAGNET HOLDER
203P06990203FLAT WASHER 5MM233P06990233ELEVATION TRUNNION
204P06990204CAP SCREW M6-1 X 12234P06990234V-BELT 3VX-250
205P06990205LOCK WASHER 6MM235P06990235SET SCREW M8-1.25 X 10
206P06990206CAP SCREW M5-.8 X 16236P06990236MAIN BLADE MOTOR PULLEY
207P06990207ANGLE PLATE237P06990237SPACER
208P06990208FLAT WASHER 5MM238V2P06990238V2MAIN BLADE MOUNTING PLATE V2.06.15
209P06990209LOCK NUT M5-.8239P06990239MOTOR MOUNT FLAT WASHER 12MM
210P06990210CAP SCREW M5-.8 X 12240P06990240LOCK WASHER 12MM
211P06990211LOCK WASHER 5MM241V2P06990241V2HEX BOLT M12-1.75 X 35 V2.06.15
212P06990212CAP SCREW M8-1.25 X 12242P06990242KEY 8 X 7 X 40
216P06990216PHLP HD SCR M4-.7 X 35243V2P06990243V2MAIN MOTOR 7-1/2HP 220/440V 3-PH V2.06.15
217P06990217BLADE COVER SAFETY SWITCH243V2-1 P06990243V2-1 MAIN MOTOR FAN COVER V2.06.15
218P06990218FLAT WASHER 5MM243V2-2 P06990243V2-2 MAIN MOTOR FAN V2.06.15
219P06990219SWITCH BRACKET243V2-3 P06990243V2-3 MAIN MOTOR JUNCTION BOX V2.06.15
220P06990220BLADE COVER MAGNET244P06990244FLAT WASHER 8MM
221P06990221FLAT HD CAP SCR M6-1 X 20245P06990245LOCK WASHER 8MM
222P06990222DUST PORT246V2P06990246V2HEX BOLT M8-1.25 X 25 V2.06.15
223P06990223BLADE COVER247P06990247CAP SCREW M12-1.75 X 30
224P06990224BLADE COVER DOOR HINGE248P06990248DUST PORT CAP
225P06990225FLAT WASHER 5MM249P06990249CAP SCREW M5-.8 X 16
226P06990226LOCK WASHER 5MM250P06990250HEX NUT M5-.8
227P06990227CAP SCREW M5-.8 X 8251P06990251CAP SCREW M10-1.5 X 20 (LH)
228P06990228HINGE BRACKET252P06990252FLAT WASHER 10MM
229P06990229FLAT WASHER 5MM253P06990253THERMOSTAT WIRING
230P06990230LOCK WASHER 5MM
Model G0699 (Mfd. Since 9/16)
-87-
Page 90
301
303
302
Main Blade Arbor
329V2
332
309AV2
333
339
338
337
330
335
331
306V2
316
307
304V2
309
308
336
330
326
334
328
327
305
311
310
323
325
324
317
318
319
322
321
320
REFPART #DESCRIPTIONREF PART #DESCRIPTION
301P06990301GIB322P06990322BUSHING
302P06990302BUTTON HD CAP SCR M10-1.5 X 25323P06990323ARBOR HOUSING PIVOT SHAFT
303P06990303LOCK WASHER 10MM324P06990324BUTTON HD CAP SCR M8-1.25 X 20
304V2P06990304V2 CARRIAGE BOLT M10-1.5 X 35 V2.10.12325P06990325BUSHING
305P06990305RIVING KNIFE FLAT WASHER 10MM326P06990326PIVOT SHAFT FLAT WASHER
306V2P06990306V2 RIVING KNIFE V2.10.16327P06990327LOCK WASHER 8MM
307P06990307FRONT RIVING KNIFE BRACKET328P06990328CAP SCREW M8-1.25 X 20
308P06990308KEY 5 X 5 X 20329V2 P06990329V2 ARBOR-HOUSING ASSEMBLY V2.05.11
309AV2 P06990309AV2 RIVING KNIFE BRACKET ASSY V2.11.12330P06990330BALL BEARING 6206 LLB
309P06990309BRACKET331P06990331SPACER
310P06990310HEX NUT M10-1.5332P06990332SET SCREW M6-1 X 8
311P06990311PIVOT LINK333P06990333ARBOR PULLEY
316P06990316SET SCREW M5-.8 X 10334P06990334ARBOR HOUSING
317P06990317HEX NUT M16-2335P06990335WAVE WASHER
318P06990318MAIN BLADE ARBOR FLANGE336P06990336MAIN BLADE ARBOR
319P06990319BUTTON HD CAP SCR M8-1.25 X 20337P06990337FLAT WASHER 8MM
320P06990320LOCK WASHER 8MM338P06990338LOCK WASHER 8MM
321P06990321FLAT WASHER 8MM339P06990339BUTTON HD CAP SCR M8-1.25 X 20
-88-
Model G0699 (Mfd. Since 9/16)
Page 91
Tilt & Elevation Handwheels
401
402
403
404
436
406A
405
407
442
434
406
437
409
440
410
414
435
441
445
433
432
439
430
412
415
411
408V2
Tilt Handweel
431
429V2
416
428
413
418
427
419
Elevation Handweel
426
443
438
419
418
417
444
425
423
422
421
420
REFPART #DESCRIPTIONREFPART #DESCRIPTION
401P06990401LOCK KNOB M10-1.5423P06990423ELEVATION HANDWHEEL ASSEMBLY
402P06990402FLAT WASHER 10MM425P06990425LEADSCREW SLEEVE
403P06990403HANDWHEEL FLAT WASHER 10MM426P06990426ELEVATION LEADSCREW
404P06990404TILT HANDWHEEL ASSEMBLY427P06990427SET SCREW M6-1 X 6
405P06990405KEY 7 X 7 X 20428P06990428ELEVATION LEADSCREW NUT
406A P06990406AHANDWHEEL SHAFT ASSEMBLY429V2 P06990429V2 CAP SCREW M6-1 X 30 V2.09.13
406P06990406HANDWHEEL SHAFT430P06990430LOCK WASHER 6MM
407P06990407BEARING WASHER431P06990431ELEVATION LEADSCREW CLAMP
408V2 P06990408V2 BALL BEARING 6902-2RS V2.11.13432P06990432CAP SCREW M8-1.25 X 60
409P06990409BEARING SEAT433P06990433LOCK WASHER 8MM
410P06990410LOCK WASHER 8MM434P06990434LEADSCREW BRACKET
411P06990411THRUST BEARING NTB1528 AS435P06990435FLAT WASHER 6MM
412P06990412UNIVERSAL JOINT436P06990436LOCK WASHER 6MM
413P06990413TILT LEADSCREW437P06990437CAP SCREW M6-1 X 12
414P06990414FLAT WASHER 8MM438P06990438KEY 5 X 5 X 20
415P06990415CAP SCREW M8-1.25 X 20439P06990439FLAT WASHER 6MM
416P06990416SET SCREW M6-1 X 6440P06990440CAP SCREW M6-1 X 10
417P06990417TRUNNION CONNECTOR441P06990441CAP SCREW M10-1.5 X 35
418P06990418SET SCREW M6-1 X 6442P06990442HEX NUT M10-1.5
419P06990419TILT LEADSCREW NUT443P06990443LOCK COLLAR
420P06990420LOCK KNOB M10-1.5444P06990444SET SCREW M8-1.25 X 10
421P06990421FLAT WASHER 10MM445P06990445EXT RETAINING RING 28MM
422P06990422HANDWHEEL FLAT WASHER 10MM
Model G0699 (Mfd. Since 9/16)
-89-
Page 92
Scoring Blade Arbor & Motor
517
511V3
505
506
501
502
503
536V2
521
505
510
515
506
507
524
505
509
508
525
535
512
504
526-1
526-2
526-3
526
520V2
527
518
537
534
522
523
528
529
532
533
530
531
516
REFPART #DESCRIPTIONREFPART #DESCRIPTION
501P06990501HEX BOLT M12-1.75 X 20523P06990523LOCK WASHER 8MM
502P06990502SCORING BLADE ARBOR FLANGE524P06990524SCORING MOTOR MOUNTING PLATE
503P06990503SCORING BLADE ARBOR525P06990525LOCK NUT M14-2
504P06990504BALL BEARING 6202-2RS526P06990526SCORING MOTOR 1HP 220/440V 3PH
505P06990505INT RETAINING RING 15MM526-1 P06990526-1SCORING MOTOR FAN COVER
506P06990506INT RETAINING RING 35MM526-2 P06990526-2SCORING MOTOR FAN
507P06990507ARBOR HOUSING526-3 P06990526-3SCORING MOTOR JUNCTION BOX
508P06990508FLAT WASHER 6MM527P06990527HEX NUT M10-1.5
509P06990509FLAT HD SCR M6-1 X 16528P06990528CAP SCREW M10-1.5 X 20
510P06990510WAVE WASHER 26MM529P06990529TENSION SPRING
511V3 P06990511V3 SCORING BLADE PULLEY V3.01.16530P06990530CAP SCREW M10-1.5 X 50
512P06990512ROLL PIN 5 X 25531P06990531HEX NUT M10-1.5
515P06990515SCORING BLADE 20T532P06990532FLAT WASHER 6MM
516P06990516CAP SCREW M12-1.75 X 100533P06990533LOCK WASHER 6MM
517P06990517LOCK WASHER 12MM534P06990534CAP SCREW M6-1 X 16
518P06990518SCORING MOTOR PULLEY535P06990535FLAT WASHER 14MM
520V2 P06990520V2 FLAT BELT 18 X 355MM V2.01.16536V2 P06990536V2 BALL BEARING 6003-2RS V2.12.11
521P06990521PIVOT SHAFT537P06990537KEY 5 X 5 X 20
522P06990522BUTTON HD CAP SCR M8-1.25 X 20
701P06990701SWING ARM MAGNET719P06990719BEARING SHAFT
702P06990702CROSSCUT PIVOT STUD M20-2.5720P06990720SWING ARM
703P06990703HEX NUT M20-2.5721P06990721BEARING WASHER 20 X 37MM
704P06990704END PLUG 40 X 120MM722V2 P06990722V2 BALL BEARING 6004-2RS V2.11.13
705P06990705SET SCREW M8-1.25 X 35723P06990723BRUSH
706P06990706MAGNET HOLDER724P06990724FLAT WASHER 6MM
707P06990707SLIDING TUBE725P06990725CAP SCREW M6-1 X 20
708P06990708HEX BOLT M8-1.25 X 20726P06990726FLAT WASHER 20MM
709P06990709HEX NUT M8-1.25727P06990727BRUSH COVER
710P06990710BUTTON HD CAP SCR M6-1 X 10728P06990728LOCK WASHER 8MM
711P06990711SWING ARM END PLATE729P06990729HEX NUT M8-1.25
712P06990712FLAT WASHER 8MM730P06990730SET SCREW M10-1.5 X 12
713P06990713SET SCREW M8-1.25 X 25731P06990731SWING ARM PIVOT SHAFT
714P06990714ROLLER AXLE732P06990732SET SCREW M10-1.5 X 20
715A P06990715AROLLER ASSEMBLY733P06990733HEX NUT M10-1.5
715P06990715ROLLER734P06990734HEX NUT M8-1.25
716P06990716BALL BEARING 6202ZZ735P06990735COVER NUT 13MM
717P06990717EXT RETAINING RING 15MM736P06990736SWING ARM TOP PLATE
718P06990718BEARING SPACER737P06990737PAD
719A P06990719ABEARING SHAFT ASSEMBLY
-92-
Model G0699 (Mfd. Since 9/16)
Page 95
841
840
839
838
Crosscut Table
812
813
814
818
842
843
844
845
846
847
837
836
816
823
815
817V2
848
805V3
804
831
830
834
832
828
829
829
801V2
802
835
827
832
826
827
827
804
824
821
822
824
825
833
819
820
803
REF PART #DESCRIPTIONREF PART #DESCRIPTION
801V2 P06990801V2 BALL BEARING 6201-2RS V2.11.13828P06990828BUTTON HD CAP SCR M8-1.25 X 25
802P06990802SPACER829P06990829HEX NUT M8-1.25
803P06990803ROLLER830P06990830LOCK WASHER 8MM
804P06990804LARGE FRAME END PLUG831P06990831ROLLER EYE BOLT M8-1.25 X 40
805V3 P06990805V3 CROSSCUT TABLE FRAME V3.04.12832P06990832FLAT WASHER 8MM
812P06990812TAP SCREW #8 X 3/8833P06990833KNOB BOLT M8-1.25 X 50
813P06990813BRACE END PLUG834P06990834INT RETAINING RING 32MM
814P06990814CROSSCUT TABLE BRACE835P06990835PIVOT BLOCK
815P06990815LOCK T-BAR836P06990836SET SCREW M5-.8 X 10
816P06990816LOCK LEVER ASSEMBLY837P06990837TUBE
817V2 P06990817V2 SLIDE T-BAR V2.05.11838P06990838SCALE
818P06990818CUSHION839P06990839SCALE
819P06990819FLAT WASHER 6MM840P06990840END COVER PLATE
820P06990820LOCK WASHER 6MM841P06990841TAP SCREW M3 X 6
821P06990821BUTTON HD CAP SCR M6-1 X 16842P06990842FIXED BLOCK
822P06990822PLUG843P06990843LOCK WASHER 8MM
823P06990823FLAT WASHER 12MM844P06990844CAP SCREW M8-1.25 X 25
824P06990824FENDER WASHER 8MM845P06990845T-NUT BLOCK
825P06990825KNOB BOLT M8-1.25 X 50846P06990846FLAT WASHER 8MM
826P06990826HEX BOLT M8-1.25 X 30847P06990847HANDLE
827P06990827HEX NUT M8-1.25848P06990848PLASTIC PLUG HP-16
Model G0699 (Mfd. Since 9/16)
-93-
Page 96
Crosscut Fence
935
909V2
910V2
911
936
941
942
901
928
908
943
915
903
902
901
927
904
907
924
923
925
905
906
926
916V2
929V2
905A
940
917
937
938
919
918
909A
939
921
920V2
913
912
914
REF PART #DESCRIPTIONREFPART #DESCRIPTION
901P06990901T-NUT M8-1.25919P06990919T-NUT M8-1.25
902P06990902STOP BRACKET920V2 P06990920V2 POLYURETHANE FENCE END PIECE V2.04.12
903P06990903KNOB BOLT M8-1.25 X 40921P06990921PHLP HD SCR M4-.7 X 10
904P06990904FLIP STOP PIVOT SHAFT923P06990923FIBER FLAT WASHER
905A P06990905A FLIP STOP ASSEMBLY924P06990924CAP SCREW M8-1.25 X 35
905P06990905FLIP STOP925P06990925LOCK WASHER 8MM
906P06990906SET SCREW M8-1.25 X 10926P06990926T-BLOCK
907P06990907LOCK NUT M10-1.5927P06990927T-NUT M8-1.25
908P06990908EXTENSION CONNECTOR928P06990928SET SCREW M6-1 X 6
909A P06990909A EXTENSION FENCE ASSEMBLY929V2 P06990929V2 T-BOLT M8-1.25 X 35 V2.05.12
909V2 P06990909V2 EXTENSION FENCE V2.04.12935P06990935SLEEVE
910V2 P06990910V2 EXTENSION FENCE END PLATE V2.04.12936P06990936CAP SCREW M3-.5 X 12
911P06990911TAP SCREW M4 X 10937P06990937FENDER WASHER 8MM
912P06990912BUTTON HD CAP SCR M8-1.25 X 16938P06990938FENCE LOCK HANDLE
913P06990913LOCK WASHER 8MM939P06990939FENCE SCALE 0"-78"
914P06990914SUPPORT PLATE940P06990940FENCE SCALE 67"-135"
915P06990915KNOB BOLT M8-1.25 X 25941P06990941T-SLOT NUT M5-.8 (THIN)
916V2 P06990916V2 CROSSCUT FENCE V2.04.12942P06990942CAP SCREW M5-.8 X 6
917P06990917PIVOT SHAFT943P06990943SET SCREW M5-.8 X 5
918P06990918FIBER FLAT WASHER 10MM
-94-
Model G0699 (Mfd. Since 9/16)
Page 97
Rip Fence
1044
1043
1042
1041
1045
1040
1039
1038V2
1037
1046
1018
1022
1036
1017
1013
1031
1043
1023
1047
1032
1035V2
1029
1005
1034
1003V2
1028
1033
1054
1048
1001
1026
1049
1007V2
1059
1051
1050
1055
1053
1051
1002
1003A
1027
1058
1057
1056
1006
1052
1060
1008
1062
1063
1064
REFPART #DESCRIPTIONREF PART #DESCRIPTION
1001P06991001FENCE SLIDE LOCK KNOB1039 P06991039BUTTON HD CAP SCR M6-1 X 12
1002P06991002LOCK KNOB HANDLE1040 P06991040 FLAT WASHER 6MM
1003AP06991003ARIP FENCE CASTING ASSEMBLY1041 P06991041RIP FENCE SCALE
1003V2 P06991003V2 RIP FENCE CASTING V2.04.121042 P06991042FLAT WASHER 12MM
1005P06991005CASTING SUPPORT BAR1043 P06991043 LOCK WASHER 12MM
1006P06991006MICRO-ADJUST KNOB BOLT1044 P06991044 HEX NUT M12-1.75
1007V2 P06991007V2 FENCE RAIL BRACKET V2.04.121045 P06991045SCALE RAIL
1008P06991008LOCK NUT M10-1.51046 P06991046HEX NUT M6-1
1009P06991009LOCK-DOWN HANDLE1047 P06991047LOCK NUT M8-1.25
1013P06991013FLAT HD SCR M6-1 X 161048 P06991048 HEX NUT M8-1.25
1017P06991017CLAMP PLATE1049 P06991049ROLLER
1018P06991018RIP FENCE1050 P06991050SPACER
1022P06991022FLAT WASHER 6MM1051 P06991051FLAT WASHER 8MM
1023P06991023ECCENTRIC SHAFT1052 P06991052 HEX BOLT M8-1.25 X 35
1026P06991026LOCK WASHER 8MM1053 P06991053BALL BEARING 6202ZZ
1027P06991027CAP SCREW M6-1 X 101054 P06991054INT RETAINING RING 20MM
1028P06991028ECCENTRIC RING1055 P06991055WAY WIPER
1029P06991029HEX BOLT M6-1 X 161056 P06991056 SET SCREW M10-1.5 X 10
1031P06991031ALL-THREAD STUD M12-1.75 X 1151057 P06991057COMPRESSION SPRING
1032P06991032HEX NUT M12-1.751058 P06991058STEEL BALL 8MM
1033P06991033CAP SCREW M8-1.25 X 161059 P06991059LOCK KNOB FLAT WASHER
1034P06991034LOCK WASHER 8MM1060 P06991060FLAT WASHER 10MM
1035V2 P06991035V2 RIP FENCE RAIL END PLATE V2.04.121061 P06991061 KNOB BOLT M10-1.5 X 55
1036P06991036RIP FENCE RAIL1062 P06991062SHAFT
1037P06991037SET SCREW M6-1 X 101063 P06991063ROLLER
1038V2 P06991038V2 RIP FENCE STOP RING V2.04.121064 P06991064 INT RETAINING RING 15MM
1061
1009
Model G0699 (Mfd. Since 9/16)
-95-
Page 98
Sliding Table V2
1132AV2
1126V2
1125V2
1123
1122
1121
1155
1129V2
1128V2
1131V2
1130V2
1128V2
1124
1127
1154V2
1161
1160
1163
1162
1165
1149V2
1135V2
1153V2
1152V2
1151V2
1132V2
1159
1158
1156
1157
1146
1136
1137
1138
1139
1140
1145V2
REFPART #DESCRIPTIONREFPART #DESCRIPTION
1121P06991121HEX NUT M12-1.751140P06991140HANDLE
1122P06991122LOCK WASHER 12MM1145V2 P06991145V2 SLIDING TABLE RIGHT END PLATE V2.05.11
1123P06991123FLAT WASHER 12MM1146P06991146BUTTON HD CAP SCR M6-1 x 12
1124P06991124T-BOLT M12-1.75 X 401149V2 P06991149V2 LOCK PLATE V2.05.11
1125V2 P06991125V2 SLIDING TABLE BASE 3200MM V2.05.111151V2 P06991151V2 BASE RIGHT SIDE COVER V2.05.11
1126V2 P06991126V2 BASE LEFT SIDE COVER V2.05.111152V2 P06991152V2 HARDENED STEEL BALL V2.05.11
1127P06991127FLAT HD SCR M6-1 X 301153V2 P06991153V2 SLIDE PLATE V2.05.11
1128V2 P06991128V2 BLOCK PLATE V2.05.111154V2 P06991154V2 WOOL PAD V2.05.11
1129V2 P06991129V2 BLOCK PLATE V2.05.111155P06991155FLAT HD SCR M6-1 X 30
1130V2 P06991130V2 BLOCK PLATE V2.05.111156P06991156BUTTON HD CAP SCR M5-.8 X 10
1131V2 P06991131V2 SLIDING TABLE LEFT SIDE COVER V2.05.111157P06991157LOCK GUIDE
1132AV2 P06991132AV2 SLIDING TABLE ASSY V2.05.111158P06991158LOCK ROD
1132V2 P06991132V2 SLIDING TABLE 3200MM V2.05.111159P06991159TAP SCREW M4 X 10
1135V2 P06991135V2 SLIDING TABLE WAY V2.05.111160P06991160BUTTON HD CAP SCR M6-1 X 16
1136P06991136COVER STRIP1161P06991161LOCK ROD END CAP
1137P06991137FLAT HD CAP SCR M10-1.5 X 201162P06991162BUTTON HD CAP SCR M6-1 X 10
1138P06991138LOCK NUT M10-1.51163P06991163WAY ADHESIVE STRIP
1139P06991139CAP SCREW M8-1.25 X 121165P06991165LOCK ROD FLAT WASHER
-96-
Model G0699 (Mfd. Since 9/16)
Page 99
Blade Guard V2
1202AV2
1230
1231
1232
1233
1246
1222
1221
1247
1225
1226
1223
1224-2
1224-1
1227
1224-8
1224-7
1224-3
1254-3
1257-1
1224-9
1224-6
1224-5
1224-4
1257-3
1224-11
1224-10
1254-2
1257-4
1257-13
1224-12
1224-15
1254-1
1257-6
1257-5
1257-12
1224-14
1224-16
1257-9
1257-8
1257-7
1257-14
1257-15
1224-13
1224-12
1224-6
1224-7
1224-7
1254
1257-2
1224
1241
1240
1243
1257-10
1257-11
1229
1253
1242
1256-6
1256-3
1255-1
1228
1251
1251
1256-7
1256-5
1255-2
1257
1248
1250
1252
1236
1237
1238
1256-1
1255-3
1235
1239
1249
1256-2
1234
1256
1256-3
1256-4
Model G0699 (Mfd. Since 9/16)
1254-7
1254-5
1254-4
1254-6
1255-8
1255-7
1255-6
1255
1255-4
1255-5
-97-
Page 100
Blade Guard Parts List
REFPART #DESCRIPTIONREFPART #DESCRIPTION
1202AV2 P06991202AV2 BLADE GUARD ASSY V2.10.161251P06991251FLAT WASHER 6MM
1221P06991221CAP SCREW M6-1 X 201252P06991252MOUNTING BRACKET
1222P06991222LOCK WASHER 6MM1253P06991253HEX NUT M6-1
1223P06991223FLAT WASHER 6MM1254P06991254DUST HOOD ASSY
1224P06991224HOOD MOUNTING BRACKET ASSY1254-1P06991254-1TAP SCREW M3.5 X 25
1224-1 P06991224-1 HEX BOLT M10-1.5 X 351254-2P06991254-2HOOD REAR COVER
1224-2P06991224-2LOCK WASHER 10MM1254-3P06991254-3HOOD FRONT COVER
1224-3P06991224-3CAP SCREW M6-1 X 451254-4 P06991254-4TAP SCREW M4 X 10
1224-4P06991224-4LOCK WASHER 6MM1254-5P06991254-5KNURLED KNOB M8-1.25 X 30
1224-5P06991224-5HEX BOLT M10-1.5 X 351254-6P06991254-6FLAT WASHER 8MM
1224-6P06991224-6FLAT WASHER 10MM1254-7P06991254-7HEX NUT M8-1.25
1224-7P06991224-7FLAT WASHER 10MM NYLON1255P06991255BLADE GUARD ASSY (WIDE)
1224-8P06991224-8PIVOT LINKAGE BAR1255-1P06991255-1BLADE GUARD BODY
1224-9P06991224-9FLAT WASHER 10MM COPPER1255-2 P06991255-2FLANGE SCREW M4-.7 X 10
1224-10 P06991224-10 ARM MOUNTING PLATE1255-3P06991255-3GUARD COVER (WIDE)
1224-11 P06991224-11 LOCK NUT M6-1 1255-4 P06991255-4ROLLER
1224-12 P06991224-12 LOCK NUT M10-1.5 1255-5P06991255-5FLANGE SCREW M4-.7 X 10
1224-13 P06991224-13 GAS RETURN SPRING1255-6P06991255-6GUARD COVER (FLAT)
1224-14 P06991224-14 HEX NUT M6-11255-7 P06991255-7FLAT HD CAP SCR M6-1 X 10
1224-15 P06991224-15 CAP SCREW M6-1 X 251255-8P06991255-8ROLLER SHAFT
1224-16 P06991224-16 DUST HOOD MOUNTING PLATE1256P06991256BLADE GUARD ASSY (NARROW)
1225P06991225DUST PORT 3"1256-1P06991256-1BLADE GUARD BODY
1226P06991226LOCK WASHER 6MM1256-2P06991256-2FLANGE SCREW M4-.7 X10
1227P06991227CAP SCREW M6-1 X 121256-3 P06991256-3GUARD COVER (FLAT)
1228P06991228HOSE CLAMP 3-1/4"1256-4 P06991256-4ROLLER
1229P06991229DUST HOSE 3" X 16-1/2"1256-5P06991256-5FLANGE SCREW M4-.7 X10
1230P06991230CAP SCREW M6-1 X 121256-6 P06991256-6FLAT HD CAP SCR M6-1 X 10
1231P06991231LOCK WASHER 6MM1256-7P06991256-7ROLLER SHAFT
1232P06991232FLAT WASHER 6MM1257P06991257UPPER SUPPORT ARM ASSY
1233P06991233DUST PORT ARM ADAPTER 4"1257-1P06991257-1UPPER SUPPORT ARM (SHORT)
1234P06991234ARM SUPPORT PEDESTAL1257-2 P06991257-2ELBOW CLAMP
1235P06991235HEX BOLT M10-1.5 X 301257-3P06991257-3FLAT WASHER 8MM
1236P06991236CAP SCREW M8-1.25 X 251257-4P06991257-4LOCK WASHER 8MM
1237P06991237LOCK WASHER 8MM1257-5P06991257-5HEX NUT M8-1.25
1238P06991238FLAT WASHER 8MM1257-6P06991257-6CAP SCREW M8-1.25 X 30
1239P06991239ARM SUPPORT BASE1257-7 P06991257-7FLAT WASHER 8MM
1240P06991240HEX NUT M20-2.51257-8 P06991257-8LOCK WASHER 8MM
1241P06991241FLAT WASHER 20MM1257-9P06991257-9CAP SCREW M8-1.25 X 25
1242P06991242STUD-FT M20-2.5 X 1301257-10 P06991257-10 UPPER SUPPORT ARM (LONG)
1243P06991243BUTTON HD CAP SCR M6-1 X 301257-11 P06991257-11 PIVOT PLATE
1246P06991246HEX NUT M12-1.751257-12 P06991257-12 CAP SCREW M6-1 X 10
1247P06991247HEX BOLT M12-1.75 X 701257-13 P06991257-13 LOCK WASHER 6MM
1248P06991248SKID PAD1257-14 P06991257-14 FLAT WASHER 16MM COPPER
1249P06991249CAP SCREW M6-1 X 201257-15 P06991257-15 PIVOT SHAFT
1250P06991250LOCK WASHER 6MM
-98-
Model G0699 (Mfd. Since 9/16)
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