Grizzly G0675 User Manual

MODEL G0675
10" JOINTER/PLANER
COMBO MACHINE
OWNER'S MANUAL
COPYRIGHT © NOVEMBER, 2008 BY GRIZZLY INDUSTRIAL, INC., REVISED SEPTEMBER, 2013 (ST)
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#BL11208 PRINTED IN CHINA
Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.
The owner of this machine/tool is solely responsible for its safe use. This responsibility includes but is not limited to proper installation in a safe environment, personnel training and usage authorization, proper inspection and maintenance, manual availability and compre­hension, application of safety devices, cutting/sanding/grinding tool integrity, and the usage of personal protective equipment.
The manufacturer will not be held liable for injury or property damage from negligence, improper training, machine modifications or misuse.
Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
Lead from lead-based paints.
Crystalline silica from bricks, cement and other masonry products.
Arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: Work in a well ventilated area, and work with approved safety equip­ment, such as those dust masks that are specially designed to filter out microscopic particles.
Table of Contents
INTRODUCTION ............................................... 2
Manual Accuracy ........................................... 2
Contact Info.................................................... 2
Functional Overview ...................................... 2
Identification ................................................... 3
Machine Data Sheet ...................................... 4
SECTION 1: SAFETY ....................................... 6
Safety Instructions for Machinery .................. 6
Additional Safety Instructions for Jointers ..... 8
Additional Safety Instructions for Planers ...... 9
SECTION 2: CIRCUIT REQUIREMENTS ...... 10
220V Operation ............................................ 10
SECTION 3: SETUP ....................................... 11
Items Needed for Setup ............................... 11
Unpacking .................................................... 11
Inventory ...................................................... 12
Clean Up ...................................................... 12
Site Considerations ...................................... 13
Moving & Placing Base Unit ........................ 13
Mounting to Shop Floor ............................... 14
Assembly ..................................................... 15
Dust Collection ............................................. 16
Setting Outfeed Table Height ...................... 17
Test Run ...................................................... 18
Recommended Adjustments ........................ 19
Belt Break-In ................................................ 19
SECTION 4: OPERATIONS ........................... 20
Basic Jointer Controls .................................. 20
Basic Planer Controls .................................. 22
Jointer-Planer Conversion ........................... 22
Stock Inspection and Requirements ............ 24
Squaring Stock............................................. 25
Surface Planing............................................ 26
Edge Jointing ............................................... 28
Bevel Cutting................................................ 29
Thickness Planer Operation ........................ 30
SECTION 6: MAINTENANCE ......................... 32
Schedule ...................................................... 32
Cleaning ....................................................... 32
Belts ............................................................. 32
Lubrication ................................................... 34
SECTION 7: SERVICE ................................... 37
Troubleshooting ........................................... 37
Jointer Table Parallelism ............................. 39
Inspecting Knives ......................................... 42
Adjusting/Replacing Knives ......................... 43
Setting Fence Stops .................................... 44
Spring Tension ............................................. 46
Replacing Feed Rollers ............................... 47
Chain Tension .............................................. 48
Planer Table Parallelism .............................. 49
Anti-Kickback Fingers .................................. 51
SECTION 8: WIRING ...................................... 52
Wiring Safety Instructions ............................ 52
Wiring Overview ........................................... 53
ON/OFF Switch Assembly Wiring ................ 54
Components Wiring ..................................... 55
SECTION 9: PARTS ....................................... 56
Table Breakdown ......................................... 56
Motor Assembly Breakdown ........................ 57
Frame Breakdown........................................ 58
Fence Assembly Breakdown ....................... 59
Feed Gear Assembly Breakdown ................ 60
Cutterhead-Feed Rollers Breakdown .......... 62
Access Panels Breakdown .......................... 63
Base Breakdown .......................................... 64
Planer Table Breakdown ............................. 65
Labels and Cosmetic Parts .......................... 66
WARRANTY AND RETURNS ........................ 69
SECTION 5: ACCESSORIES ......................... 31
INTRODUCTION
Manual Accuracy
We are proud to offer this manual with your new machine! We've made every effort to be exact with the instructions, specifications, drawings, and photographs of the machine we used when writ­ing this manual. However, sometimes errors do happen and we apologize for them.
Also, owing to our policy of continuous improve­ment, your machine may not exactly match the manual. If you find this to be the case, and the difference between the manual and machine leaves you in doubt, immediately call our techni­cal support for updates or clarification.
For your convenience, we always keep current Grizzly manuals and most updates available on our website at www.grizzly.com. Any updates to your machine will be reflected in these documents as soon as they are complete. Visit our site often to check for the latest updates!
Contact Info
We stand behind our machines. If you have any service questions, parts requests or general ques­tions about the machine, please call or write us at the location listed below.
Grizzly Industrial, Inc.
1203 Lycoming Mall Circle
Muncy, PA 17756
Phone: (570) 546-9663
Fax: (800) 438-5901
E-Mail: techsupport@grizzly.com
If you have any comments regarding this manual, please write to us at the address below:
C
/O Technical Documentation Manager
Grizzly Industrial, Inc.
P.O. Box 2069
Bellingham, WA 98227-2069
Email: manuals@grizzly.com
Functional Overview
This jointer/planer can flatten the face or edge of rough and warped stock, and reduce the thick­ness of workpieces.
This jointer/planer shares a single cutterhead, which features two steel knives that remove the bottom face of the workpiece in jointer mode or the top surface of the workpiece in planer mode.
The key features of the jointer are the outfeed and infeed tables and fence, and the main features of the planer are the planing table and the powered feed rollers.
To square up a piece of rough stock, the infeed table is lowered a desired amount. The stock is placed firmly on the jointer infeed table and against the fence. While using the fence as a guide, the workpiece is moved over the cutterhead, where the knives make numerous shallow cuts that “shave” off the surface of the workpiece. The workpiece is received by the outfeed table, which along with the fence, continue to guide the workpiece across a flat plane until it completely passes the cutterhead. This process is repeated a number of times to yield the desired cut.
After the machine is converted to planer mode, the operator adjusts the table height according to the stock thickness and the desired depth of cut. The face of the previously squared-up stock is placed on the table, the workpiece is pushed into the machine, where the infeed roller grabs it and draws it into the cutterhead knives. The powered outfeed roller pulls the workpiece out of the cutterhead and delivers it to the outfeed table. This process is repeated until the board is smooth on one side. The board can be flipped over again and planed on the other side until it is smooth, or it can be edge joined after the machine is converted back to a jointer.
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G0675 10" Jointer/Planer Combo Machine
Identification
B
P
O
N
M
L
Q
R
S
T
X
W
V
A
Y
U
K
J
C
D
E
F
G
H
I
A. Fence B. Fence Height Lock Knob C. Fence Tilt Lock D. Blade Guard Lock Knob E. Blade Guard F. Infeed Table G. Fence Lock Lever H. Infeed Table Adjustment Lever I. Base J. Foot K. Front Access Panel L. Planer Table Height Handwheel
Figure 1. G0675 identification.
M. Planer Table N. Rear Access Panel O. Outfeed Table Lock Arm P. Dust Chute Assembly (Planer Operations) Q. Dust Chute Lock R. Outfeed Table Lock S. Planer Table Height Indicator T. Planer Table Height Scale U. On/Off Switch V. 4" Dust Port (Jointer Operations) W. Blade Guard Arm Lock Lever X. Blade Guard Arm Adjustment Knob Y. Outfeed Table
G0675 10" Jointer/Planer Combo Machine
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Machine Data Sheet
mACHINe dATA
SHeeT
Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901
model G0675
JoINTeR/PlANeR ComBINATIoN mACHINe
Product Dimensions:
Weight .............................................................................................................................................................317 lbs.
Length/Width/Height ............................................................................................................................46" x 27" x 38"
Foot Print (Length/Width) ...............................................................................................................................26" x 22"
Shipping Dimensions: Carton #1
Type ................................................................................................................................................ Wood Crate
Content ..................................................................................................................................................Machine
Weight ....................................................................................................................................................348 lbs.
Length/Width/Height .................................................................................................................. 44" x 25" x 25"
Carton #2
Type .................................................................................................................................................. Cardboard
Content ....................................................................................................................................................... Base
Weight ......................................................................................................................................................30 lbs.
Length/Width/Height .................................................................................................................... 29" x 14" x 7"
Electrical:
Switch ................................................................................................................................................... On/Off Buttons
Switch Voltage .....................................................................................................................................................220V
Recommended Cord Gauge ........................................................................................................................ 14 Gauge
Recommended Breaker Size ................................................................................................................................ 15A
Plug ............................................................................................................................................................NEMA 6-15
Motors: Main
Type ................................................................................................................. TEFC Capacitor Start Induction
Horsepower ............................................................................................................................................. 2.5 HP
Voltage ....................................................................................................................................................... 220V
Phase ....................................................................................................................................................... Single
Amps ........................................................................................................................................................... 9.9A
Speed ................................................................................................................................................ 3400 RPM
Cycle .........................................................................................................................................................60 Hz
Number Of Speeds .......................................................................................................................................... 1
Power Transfer ................................................................................................................................ Poly V-Belt
Bearings ...................................................................................................................... Shielded and Lubricated
Main Specifications: Fence Information
Fence Length ............................................................................................................................................35
Fence Height ................................................................................................................................................5
Fence Stops ............................................................................................................................... 45 and 90 deg.
Cutting Capacities (Jointer)
Bevel Jointing ..................................................................................................................................... 0-45 deg.
Maximum Width of Cut ..............................................................................................................................10
Maximum Depth of Cut ..................................................................................................................................
Number of Cuts Per Minute ..................................................................................................................... 13000
7
/16"
7
/8"
1
/4"
1
/8"
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G0675 10" Jointer/Planer Combo Machine
Cutting Capacities (Planer)
3
Maximum Width of Cut ................................................................................................................................9
Maximum Depth of Cut Planing Full Width ...................................................................................................
3
/4"
/16"
Number of Cuts Per Minute ..................................................................................................................... 13000
Number of Feed Speeds .................................................................................................................................. 1
Feed Speed ...........................................................................................................................................16 FPM
Minimum Stock Length ........................................................................................................................... 11
Maximum Stock Thickness ..........................................................................................................................8
13
/16"
1
/4"
Knife Information (Jointer)
Number of Knives ............................................................................................................................................ 2
Knife Type ................................................................................................................................................... HSS
Knife Length. ..............................................................................................................................................10
Knife Width. .................................................................................................................................................
Knife Thickness. .............................................................................................................................................
1
/4"
11
/16"
1
/8"
Knife Adjustment. ........................................................................................................................... Jack Screws
Cutterhead Information
Cutterhead Type ..........................................................................................................................2 HSS Knives
Cutterhead Diameter ...................................................................................................................................2
9
/32"
Cutterhead Speed ............................................................................................................................. 6500 RPM
Table Information (Jointer)
Table Length ........................................................................................................................................... 40
Table Width ................................................................................................................................................12
Floor To Table Height ................................................................................................................................33
15
/16"
1
/2"
3
/4"
Table Information (Planer)
Table Length ..............................................................................................................................................23
Table Width ..................................................................................................................................................9
Table Thickness ...........................................................................................................................................1
1
/8"
3
/4"
1
/2"
Floor To Table Height .............................................................................................................................23"-30"
Construction
Body Assembly Construction .......................................................................................................... Sheet Metal
Cutterhead Assembly Construction ........................................................................................................... Steel
Infeed Roller Construction ........................................................................ Steel w/Vulcanized Rubber Coating
Outfeed Roller Construction ...................................................................... Steel w/Vulcanized Rubber Coating
Jointer Table Construction ...................................................................................................................Cast Iron
Paint. ......................................................................................................................................... Powder Coated
Other Infomation
Dust Port Size ................................................................................................................................................. 4"
Number of Dust Ports ...................................................................................................................................... 1
Measurement Scale (Jointer) ....................................................................................................................... mm
Measurement Scale (Planer) ....................................................................................................................... mm
Other Specifications:
Country Of Origin ................................................................................................................................................ China
Warranty .............................................................................................................................................................1 Year
Serial Number Location ...............................................................................................ID Label on Front of the Stand
Features:
Quick release fence Flip up outfeed table and change lever simplify jointer-planer conversion Vulcanized rubber feed rollers (planer mode) Heavy duty cast iron infeed and outfeed tables, easily and accurately adjustable Cutterhead guard adjustable for workpiece height Dust hood position adjustable for jointer or planer conversion
G0675 10" Jointer/Planer Combo Machine
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SECTION 1: SAFETY
For Your Own Safety, Read Instruction Manual Before Operating this Machine
The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures.
Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury. It may also be used to alert against unsafe practices.
This symbol is used to alert the user to useful information about
NOTICE
proper operation of the machine.
Safety Instructions for Machinery
OWNER’S MANUAL. Read and understand
this owner’s manual BEFORE using machine. Untrained users can be seriously hurt.
EYE PROTECTION. Always wear ANSI­approved safety glasses or a face shield when operating or observing machinery. to reduce the risk of eye injury or blindness from fly­ing particles Everyday eyeglasses are not approved safety glasses.
HAZARDOUS DUST. Dust created while using machinery may cause cancer, birth defects, or long-term respiratory damage. Be aware of dust hazards associated with each workpiece material, and always wear a NIOSH-approved respirator to reduce your risk.
WEARING PROPER APPAREL. Do not wear clothing, apparel, or jewelry that can become entangled in moving parts. Always tie back or cover long hair. Wear non-slip footwear to avoid accidental slips which could cause a loss of workpiece control.
HEARING PROTECTION. Always wear hear­ing protection when operating or observiing loud machinery. Extended exposure to this noise without hearing protection can cause permanent hearing loss.
MENTAL ALERTNESS. Be mentally alert when running machinery. Never operate under the influence of drugs or alcohol, when tired, or when distracted.
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G0675 10" Jointer/Planer Combo Machine
Safety Instructions for Machinery
DISCONNECTING POWER SUPPLY. Always
disconnect machine from power supply before servicing, adjusting, or changing cutting tools (bits, blades, cutters, etc.). Make sure switch is in OFF position before reconnecting to avoid an unexpected or unintentional start.
INTENDED USE. Only use the machine for its intended purpose and only use recommended accessories. Never stand on machine, modify it for an alternative use, or outfit it with non­approved accessories.
STABLE MACHINE. Unexpected movement during operations greatly increases the risk of injury and loss of control. Verify machines are stable/secure and mobile bases (if used) are locked before starting.
FORCING MACHINERY. Do not force machine. It will do the job safer and better at the rate for which it was designed.
GUARDS & COVERS. Guards and covers can protect you from accidental contact with mov­ing parts or flying debris. Make sure they are properly installed, undamaged, and working correctly before using machine.
REMOVING TOOLS. Never leave adjustment tools, chuck keys, wrenches, etc. in or on machine—especially near moving parts. Verify removal before starting!
AWKWARD POSITIONS. Keep proper foot­ing and balance at all times when operating machine. Do not overreach! Avoid awkward hand positions that make workpiece control dif­ficult or increase the risk of accidental injury.
DANGEROUS ENVIRONMENTS. Do not use machinery in wet locations, cluttered areas, around flammables, or in poorly-lit areas. Keep work area clean, dry, and well lighted to mini­mize risk of injury.
APPROVED OPERATION. Untrained operators can be seriously hurt by machinery. Only allow trained or properly supervised people to use machine. When machine is not being used, dis­connect power, remove switch keys, or lock-out machine to prevent unauthorized use—especially around children. Make workshop kid proof!
CHILDREN & BYSTANDERS. Keep children and bystanders a safe distance away from work area. Stop using machine if children or bystand­ers become a distraction.
FEED DIRECTION. Unless otherwise noted, feed work against the rotation of blades or cutters. Feeding in the same direction of rotation may pull your hand into the cut.
SECURING WORKPIECE. When required, use clamps or vises to secure workpiece. A secured workpiece protects hands and frees both of them to operate the machine.
UNATTENDED OPERATION. Never leave machine running while unattended. Turn machine Off and ensure all moving parts completely stop before walking away.
MAINTENANCE & INSPECTION. A machine that is not properly maintained may operate unpre­dictably. Follow all maintenance instructions and lubrication schedules to keep machine in good working condition. Regularly inspect machine for loose bolts, alignment of critical parts, binding, or any other conditions that may affect safe opera­tion. Always repair or replace damaged or mis­adjusted parts before operating machine.
EXPERIENCING DIFFICULTIES. If at any time you are experiencing difficulties performing the intended operation, stop using the machine! Contact our Technical Support Department at (570) 546-9663.
G0675 10" Jointer/Planer Combo Machine
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Additional Safety Instructions for Jointers
1. JOINTER KICKBACK. "Kickback" is when
the workpiece is thrown off the jointer table by the force of the cutterhead. Always use push blocks and safety glasses to reduce the likelihood of injury from “kickback.” If you do not understand what kickback is, or how it occurs, DO NOT operate this machine.
2. CUTTERHEAD ALIGNMENT. Keep the top
edge of the outfeed table aligned with the cutterhead knife at top dead center (TDC) to avoid kickback and personal injuries.
3. PUSH BLOCKS. Always use push blocks
whenever surface planing. Never pass your hands directly over the cutterhead without a push block.
4. WORKPIECE SUPPORT. Supporting the
workpiece adequately at all times while cutting is crucial for making safe cuts and avoiding injury. Never attempt to make a cut with an unstable workpiece.
5. KICKBACK ZONE. The "kickback zone"
is the path directly through the end of the infeed table. Never stand or allow others to stand in this area during operation.
7. CUTTING LIMITATIONS. The jointer may
kick out a workpiece at the operator or be damaged if pushed beyond these limits.
1
Maximum Depth of Cut ......................
Maximum Width of Cut .................. 10
8"
1
4"
Minimum Length ...............................12"
8. JOINTING WITH THE GRAIN. Jointing against
the grain or jointing end grain is dangerous and could produce chatter or excessive chip­out. Always joint with the grain.
9. KEEPING GUARDS IN PLACE. All opera-
tions must be performed with the cutterhead guard in place.
10. PROPER CUTTING. When cutting, always
keep the workpiece moving toward the outfeed table until the workpiece has passed com­pletely over the cutterhead. Never back the work toward the infeed table.
11. USING GOOD STOCK. Jointing safety begins
with your lumber. Inspect your stock carefully before you feed it over the cutterhead. Never joint a board that has loose knots, nails, or staples. If you have any doubts about the sta­bility or structural integrity of your stock, DO NOT joint it!
6. MAXIMUM CUTTING DEPTH. The maxi-
mum cutting depth for one pass is
1
Never attempt any single cut deeper than this!
Like all machines there is danger associated with this machine. Accidents are frequently caused by lack of familiarity or failure to pay attention. Use this machine with respect and caution to lessen the possibility of operator injury. If normal safety precautions are overlooked or ignored, serious personal injury may occur.
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8".
No list of safety guidelines can be complete. Every shop environment is different. Always consider safety first, as it applies to your individual working conditions. Use this and other machinery with caution and respect. Failure to do so could result in serious per­sonal injury, damage to equipment, or poor work results.
G0675 10" Jointer/Planer Combo Machine
Additional Safety Instructions for Planers
1. KICKBACK. "Kickback" is when the workpiece
is thrown off the planer table by the force of the cutterhead. If you do not understand what kickback is, or how it occurs, DO NOT operate this machine.
2. REACHING INSIDE PLANER. Never reach
inside the planer or remove covers when the planer is connected to power.
3. INFEED CLEARANCE SAFETY. The infeed
roller is designed to pull material into the cutterhead. Always keep hands, clothing, and long hair away from the infeed roller dur­ing operation to prevent serious injury.
4. BODY POSITION WHILE OPERATING. The
workpiece may kick out during operation. To avoid getting hit, stand to the side of the planer during the entire operation.
5. PLANING CORRECT MATERIAL. Only
plane natural wood stock with this planer. DO NOT plane MDF, plywood, laminates, or other synthetic products.
8. CUTTING LIMITATIONS. The planer may
kick out a workpiece at the operator or be damaged if pushed beyond these limits.
3
Maximum Depth of Cut .....................
Maximum Width of Cut ..................9
16"
27
32"
Minimum Board Length ..................... 12"
1
Maximum Board Thickness ............. 8
4"
9. CLEAN STOCK. Only plane clean stock.
Planing stock with nails, staples, or imbed­ded stone will damage your knives and may cause a fire hazard if the dust collector cap­tures sparks or hot particles that have con­tacted the knives. Always thoroughly inspect and prepare stock to avoid these hazards.
10. REMOVING JAMMED WORKPIECES. To
avoid serious injury, always stop the plan­er and disconnect power before removing jammed workpieces.
11. DULL/DAMAGED KNIVES. The planer may
kick out a workpiece at the operator or give poor finish results if it is operated with dull or damaged knives.
6. GRAIN DIRECTION. Planing across the
grain is hard on the planer and may cause the workpiece to kick out. Always plane in the same direction or at a slight angle with the wood grain.
7. LOOKING INSIDE PLANER. Wood chips
fly around inside the planer at a high rate of speed. DO NOT look inside the planer or remove guards/covers when the planer is connected to power or during operation.
12. UNPLUGGING DURING ADJUSTMENTS.
When connected to power, the planer can be accidentally turned ON. Always discon­nect power when servicing or adjusting the components of the planer.
13. WORKPIECE CLEARANCE. Always verify
workpiece has enough room to exit the plan­er before starting.
G0675 10" Jointer/Planer Combo Machine
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Grounding Prong
Current Carrying Prongs
6-15 PLUG
GROUNDED
6-15 RECEPTACLE
SECTION 2: CIRCUIT REQUIREMENTS
220V Operation
Serious personal injury could occur if you connect the machine to power before com­pleting the setup process. DO NOT connect the machine to the power until instructed later in this manual.
Electrocution or fire could result if machine is not grounded and installed in compliance with electrical codes. Compliance MUST be verified by a qualified electrician!
Power Connection Device
The Model G0675 comes with a 6-15 plug, similar to Figure 2 to connect the machine to power.
Figure 2. NEMA 6-15 plug and receptacle.
Extension Cords
Using extension cords may reduce the life of the motor. Instead, place the machine near a power source. If you must use an extension cord:
Full Load Amperage Draw
This machine draws the following amps under maximum load:
Amp Draw ............................................. 9.9 Amps
Power Supply Circuit Requirements
The power supply circuit for your machine MUST be grounded and rated for the amperage given below. Never replace a circuit breaker on an exist­ing circuit with one of higher amperage without consulting a qualified electrician to ensure compli­ance with wiring codes. If you are unsure about
the wiring codes in your area or you plan to connect your machine to a shared circuit, con­sult a qualified electrician.
Minimum Circuit Size ............................. 15 Amps
Use at least a 14 gauge cord that does not exceed 50 feet in length!
The extension cord must also have a ground wire and plug pin.
A qualified electrician MUST size cords over 50 feet long to prevent motor damage.
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G0675 10" Jointer/Planer Combo Machine
SECTION 3: SETUP
Items Needed for
This machine presents serious injury hazards to untrained users. Read through this entire manu­al to become familiar with the controls and opera­tions before starting the machine!
Wear safety glasses dur­ing the entire setup pro­cess!
This machine and its com­ponents are very heavy. Get lifting help or use power lifting equipment such as a forklift to move heavy items.
Setup
The following items are needed to complete the setup process, but are not included with your machine:
Description Qty
Safety Glasses for Each Person ................ 1
Power Lifting Equipment ............................ 1
Dust Collection System .............................. 1
4" Dust Hose (length as needed) ............... 1
4" Hose Clamp ........................................... 1
Shop Rags and Cleaning Solvent ...... Varies
Wrench 16mm ............................................ 1
Precision Level ........................................... 1
Lifting Help/Assistant .................................. 1
Unpacking
Your machine was carefully packaged for safe transportation. Remove the packaging materials from around your machine and inspect it. If you discover the machine is damaged, please imme-
diately call Customer Service at (570) 546-9663 for advice.
G0675 10" Jointer/Planer Combo Machine
Save the containers and all packing materials for possible inspection by the carrier or its agent.
Otherwise, filing a freight claim can be difficult.
When you are completely satisfied with the condi­tion of your shipment, inventory the contents.
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Inventory
Clean Up
The following is a description of the main compo­nents shipped with your machine. Lay the compo­nents out to inventory them.
Note: If you can't find an item on this list, check the mounting location on the machine or examine the packaging materials carefully. Occasionally we pre-install certain components for shipping purposes.
Box 1: (Figure 3) Qty
A. Jointer/Planer Unit (not shown) .................. 1
B. Fence Assembly ......................................... 1
C. Blade Guard Arm Assembly ....................... 1
D. Blade Guard ............................................... 1
E. Blade Adjustment Gauge ........................... 1
F. Dust Port .................................................... 1
G. Hex Wrench 5mm ....................................... 1
H. Wrench 8/10mm ......................................... 1
C
D
E
The unpainted surfaces are coated with a waxy oil to prevent corrosion during shipment. Remove this protective coating with a solvent cleaner or degreaser, such as shown in Figure 4. For thor­ough cleaning, some parts must be removed.
For optimum performance, clean all moving parts or sliding contact surfaces. Avoid chlo-
rine-based solvents, such as acetone or brake parts cleaner that may damage painted surfac­es. Always follow the manufacturer’s instructions when using any type of cleaning product.
Gasoline and petroleum products have low flash points and can explode or cause fire if used to clean machinery. DO NOT use these products to clean the machinery.
B
F
G
H
Figure 3. G0675 inventory.
If any nonproprietary parts are missing (e.g. a nut or a washer), we will gladly replace them; or for the sake of expediency, replacements can be obtained at your local hardware store.
SUFFOCATION HAZARD! Immediately discard all plas­tic bags and packing materi­als to eliminate choking/suf­focation hazards for children and animals.
Many cleaning solvents are toxic if inhaled. Minimize your risk by only using these products in a well ventilated area.
G2544—Solvent Cleaner & Degreaser H9692—Orange Power Degreaser
Great products for removing shipping grease.
Figure 4. Cleaner/degreasers available from
Grizzly.
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G0675 10" Jointer/Planer Combo Machine
Site Considerations
Floor Load
Refer to the Machine Data Sheet for the weight and footprint specifications of your machine. Some residential floors may require additional reinforcement to support both the machine and operator.
Placement Location
Consider existing and anticipated needs, size of material to be processed through each machine, and space for auxiliary stands, work tables or other machinery when establishing a location for your new machine. See Figure 5 for the minimum working clearances.
220V
40"
15A
4" Dust
Collection Port
27"
4" Dust
Collection Port
Moving & Placing
Base Unit
The Model G0675 is a heavy machine. Serious personal injury may occur if safe moving methods are not used. To be safe, get assistance and use power equipment to move the shipping crate and remove the machine from the crate.
Use a forklift to lift the jointer/planer just enough to clear the shipping pallet and floor obstacles, then move it to a suitable location, as shown in Figure 6.
50"
Jointer Mode
220V 15A
20"
4" Dust
Collection Port
43½"
Planer Mode
Figure 5. Minimum working clearances.
Children and visitors may be seriously injured if unsuper­vised around this machine. Lock entrances to the shop or disable start switch or power connection to prevent unsupervised use.
G0675 10" Jointer/Planer Combo Machine
Figure 6. Lifting model G0675 with a forklift.
If you are unsure how to lift this machine, consult a qualified professional.
Place a level on the table and level the machine front-to-back and side-to-side by adjusting the height of the feet. Raise or lower each rubber foot by turning the hex nut above each foot with a 16mm wrench, then tighten the top locking nut.
If you have trouble adjusting the feet, unlatch the top from the base and, with the help of an assis­tant, set it aside. Adjust the feet, level the base, secure the hex nuts, then reinstall the top with the assistant's help.
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Mounting to Shop
Floor
Although not required, we recommend that you mount your new machine to the floor. Because this is an optional step and floor materials may vary, floor mounting hardware is not included.
Bolting to Concrete Floors
Lag shield anchors with lag bolts (Figure 9) and anchor studs are two popular methods for anchor­ing an object to a concrete floor. We suggest you research the many options and methods for mounting your machine and choose the best that fits your specific application.
To mount the base to the floor:
1. Unlatch the machine top from the base at both ends (Figure 7).
Figure 7. Location of latches.
2. With the help of an assistant set the machine
top aside.
3. Remove the rubber feet and install 10mm or
3
8" bolts through the mounting holes (Figure
8) .
NOTICE
Anchor studs are stronger and more per­manent alternatives to lag shield anchors; however, they will stick out of the floor, which may cause a tripping hazard if you decide to move your machine.
Anchor Stud
Lag Bolt & Lag Shield Anchor
Figure 9. Typical fasteners for mounting to
concrete floors.
Figure 8. Base mounting holes.
4. Level the base with a precision level and
shims, as needed.
5. Set the machine top back on the base and secure the latches.
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G0675 10" Jointer/Planer Combo Machine
Assembly
Tip: Try tightening one cap screw several turns,
then repeat with other until both are tight.
This section covers how to setup your machine for jointing operations. Once you have completed the assembly and Test R un (Page 18), you can convert the machine for planer operation (refer to
Page 22).
To assemble the machine:
1. Pull up on the fence lock lever, then place the
fence assembly onto the table fence rail, as shown in Figure 10.
Fence Rail
Handle
Bracket
Lock
Lever
Figure 10. Fence installed.
2. Engage the blade guard lever, align the cap
screws on the arm with the mounting holes on the outfeed table, then tighten the screws (see detail in Figure 11).
3. Loosen the guard lock knob, slide the blade
guard into the bracket, then tighten the lock knob (see Figure 12).
Guard Lock
Knob
Blade Guard
Bracket
Figure 12. Blade guard installed.
To raise the blade guard, turn the height
adjustment knob counterclockwise (Figure
11); to lower the blade guard, turn the knob clockwise.
4. Loosen the thumb screw on the dust hood
assembly, insert the dust port into the dust hood assembly, then tighten the thumb screw (see Figure 13). Make sure the fingers on the dust hood slide all the way into the grooves on the port.
Guard
Lever
Height
Knob
Figure 11. Blade guard arm installed.
G0675 10" Jointer/Planer Combo Machine
Guard
Arm
Dust Port
Figure 13. Installing dust port.
Thumb
Screw
Dust Hood
Assembly
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Dust Collection
DO NOT operate the Model G0675 with­out an adequate dust collection system. This machine creates substantial amounts of wood dust while operating. Failure to use a dust collection system can result in long­term respiratory illness.
Recommended CFM at Dust Port: 400 CFM
Do not confuse this CFM recommendation with the rating of the dust collector. To determine the CFM at the dust port, you must consider these variables: (1) CFM rating of the dust collector, (2) hose type and length between the dust col­lector and the machine, (3) number of branches or wyes, and (4) amount of other open lines throughout the system. Explaining how to cal­culate these variables is beyond the scope of this manual. Consult an expert or purchase a good dust collection "how-to" book.
To connect a dust collection hose:
1. Fit the 4" dust hose over the dust port when
it is correctly positioned for jointer operation (Figure 14) or planer operation (Figure 15), and secure in place with a hose clamp.
Figure 15. Dust hose attached to dust port setup
for planer operations.
Refer to the instructions on Page 22 (Planer
Operations Setup) for setting up the dust
chute for planer operations.
2. Tug the hose to make sure it does not come
off.
Note: A tight fit is necessary for proper per-
formance.
Figure 14. Dust hose attached to dust port set-
up for jointer operations.
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G0675 10" Jointer/Planer Combo Machine
Setting Outfeed
Table Height
The outfeed table height MUST be level with the knives when they are at top-dead-center. If the outfeed table is set too low, the workpiece will be tapered. If the outfeed table is set too high, the workpiece will hit the edge of the outfeed table during operation, increasing the chance of kick­back.
To set the outfeed table height:
1. DISCONNECT THE JOINTER/PLANER
FROM THE POWER SOURCE!
2. Move the blade guard out of the way or remove it.
3. Secure the outfeed table with the outfeed table lock.
6. Rotate the cutterhead pulley until one of the
knives is at top dead center (TDC), as shown in Figure 17.
Top Dead
Center
Figure 17. Cutterhead knife at top-dead-center.
7. When the outfeed table is correctly set, the
knife will just touch the gauge when the knife is at its highest point of rotation (Figure 18). When the cutterhead pulley is rotated, the gauge should move table and the inward mark should be directly over the edge of the outfeed table (Figure
18).
1
8" toward the infeed
4. Remove the front access panel (see Replacing Flat Drive Belt, Steps 3-4 on Page 33) to access the cutterhead pulley.
5. Place the knife setting gauge on the front of
the outfeed table so the gauge extends over the cutterhead and the outward mark is at the edge of the outfeed table (Figure 16).
Outward Mark
Outfeed
Figure 16. Knife gauge positioned over
cutterhead knife.
Infeed
Inward Mark
1
8"
Outfeed
Figure 18. Knife gauge positioned over
cutterhead knife.
—If your outfeed table is correctly set, no
adjustments are necessary.
—If the knife lifts the gauge off the table or
the table is below the gauge, continue to
Checking Outfeed Table Parallelism on Page 39 in the SERVICE section.
8. Reinstall the front access panel and blade
guard.
Infeed
G0675 10" Jointer/Planer Combo Machine
-17-
Test Run
—If the cutterhead does not rotate, the
cutterhead safety switch is working cor­rectly. Continue to Step 10.
Once the assembly is complete, test run your machine to make sure it runs properly.
The test run consists of verifying the following: 1) The motor powers up and runs correctly, and 2) the cutterhead safety switch works correctly.
If, during the test run, you cannot easily locate the source of an unusual noise or vibration, stop using the machine immediately, then review the Troubleshooting on Page 37.
If you still cannot remedy a problem, contact our Tech Support at (570) 546-9663 for assistance.
To test run the machine:
1. Make sure you have read the safety instruc-
tions at the beginning of the manual and you have performed the assembly instructions.
2. Make sure all tools and objects used during setup are cleared away from the machine.
— If the cutterhead rotates, immediately stop
the machine and DISCONNECT THE JOINTER/PLANER FROM THE POWER SOURCE! The safety switch is not work­ing correctly. This safety feature must work properly before proceeding with regular operations. Call Tech Support for help.
10. Set the machine up for planer operations. Refer to Planer Operation Setup, Steps 1-5 on Page 22, for detailed instructions.
11. Swing the dust chute assembly clockwise over the cutterhead and rest the catch lever on the infeed table, as shown in Figure 19.
3. Push the outfeed table lock lever down.
4. Connect the machine to the power source.
5. Open the switch cover and press the green
ON button to turn the machine ON.
6. Listen to and watch for abnormal noises or
actions. The machine should run smoothly with little or no vibration or rubbing noises.
— Investigate and correct strange or unusual
noises or vibrations before operating the machine further. Always disconnect the machine from power when investigating or correcting potential problems.
7. Turn the machine OFF.
8. Move the fence all the way back and com-
pletely cover the cutterhead with the blade guard.
9. Disengage the outfeed table lock lever, lift the
outfeed table up about an inch or until you hear a "click" then turn the machine ON.
Figure 19. Dust chute catch disengaged.
12. Turn the machine ON.
—If the cutterhead does not rotate, the
cutterhead safety switch is working cor­rectly. The test run is complete.
—If the cutterhead rotates, immediately stop
the machine and DISCONNECT THE JOINTER/PLANER FROM THE POWER SOURCE! The safety switch is not work­ing correctly. This safety feature must work properly before proceeding with regular operations. Call Tech Support for help.
13. To finish setting up the machine for planer operation, push the dust chute down until you hear a "click," indicating the dust chute is locked, then connect the dust hose.
14. To convert the machine to a jointer, follow the Jointer Operation Setup on Page 23.
-18-
G0675 10" Jointer/Planer Combo Machine
Recommended
Adjustments
For your convenience, the adjustments listed below have been performed at the factory and no further setup is required to operate your machine.
However, because of the many variables involved with shipping and storage, some of these adjust­ments may need to be repeated to ensure opti­mum cutting results. Keep this in mind as you start to use your new jointer/planer.
Step-by-step instructions for these adjust­ments can be found in SECTION 7: SERVICE
ADJUSTMENTS.
Factory adjustments that should be verified:
1. Cutterhead Knife Height (Page 42)
Belt Break-In
The final step in the setup process must be done after approximately three hours of operation. During this first three hours, the belts will stretch and seat into the pulley grooves. After this, you must re-tension the belts to avoid slippage and burn out. Refer to Page 32 when you are ready to perform this important adjustment.
Note: Pulleys and belts can get hot. This is a nor­mal condition. Allow them to cool before making adjustments.
2. Fence Stop Accuracy (Page 44)
3. Feed Roller Spring Tension (Page 46)
4. Jointer-Table Parallelism (Page 39)
G0675 10" Jointer/Planer Combo Machine
-19 -
SECTION 4: OPERATIONS
Basic Jointer
To reduce the risk of serious injury when using this machine, read and understand this entire manual before beginning any operations.
Damage to your eyes, lungs, and ears could result from using this machine without proper protective gear. Always wear safety glasses, a respirator, and hearing protection when operating this machine.
Controls
This section covers the controls used during routine jointer operations. To use the machine as a planer, you must perform a conversion (see
Jointer-Planer Conversion on Page 22).
ON/OFF Button (Figure 20): Starts or stops
motor when pushed in.
On
Button
Loose hair, clothing, or jewelry could get caught in machinery and cause serious personal injury. Keep these items away from moving parts at all times to reduce this risk.
NOTICE
If you have never used this type of machine or equipment before, WE STRONGLY REC­OMMEND that you read books, trade maga­zines, or get formal training before begin­ning any projects. Regardless of the con­tent in this section, Grizzly Industrial will not be held liable for accidents caused by lack of training.
Off Button
Figure 20. ON/OFF button locations.
Table Movement: Raise or lower the infeed table
adjustment lever (Figure 21) to control how much stock is removed by the cutterhead.
Scale
Outfeed Table
Lock
Fence Lock
Infeed Table
Adjustment
Lever
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Figure 21. Fence and table height controls.
G0675 10" Jointer/Planer Combo Machine
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