Grizzly G0671 User Manual

MODEL G0671/G0672/G0673
DUST COLLECTOR
OWNER'S MANUAL
(For models manufactured since 1/13)
G0671
4 HP 220V Single-Phase
COPYRIGHT © MAY, 2008 BY GRIZZLY INDUSTRIAL, INC. REVISED FEBRUARY, 2013 (TS)
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
G0672
5 HP 220V Single-Phase
#BLJB10749 PRINTED IN TAI WA N
G0673
10 HP 220/440V 3-Phase
This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators.
Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.
The owner of this machine/tool is solely responsible for its safe use. This responsibility includes but is not limited to proper installation in a safe environment, personnel training and usage authorization, proper inspection and maintenance, manual availability and compre­hension, application of safety devices, cutting/sanding/grinding tool integrity, and the usage of personal protective equipment.
The manufacturer will not be held liable for injury or property damage from negligence, improper training, machine modifications or misuse.
Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
Lead from lead-based paints.
Crystalline silica from bricks, cement and other masonry products.
Arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: Work in a well ventilated area, and work with approved safety equip­ment, such as those dust masks that are specially designed to filter out microscopic particles.
Table of Contents
INTRODUCTION ............................................... 2
Manual Accuracy ........................................... 2
Contact Info.................................................... 2
Machine Description ...................................... 2
Identification ................................................... 3
G0671 Machine Data Sheet .......................... 4
G0672 Machine Data Sheet .......................... 7
G0673 Machine Data Sheet ........................ 10
SECTION 1: SAFETY ..................................... 13
Safety Instructions for Machinery ................ 13
Additional Safety for Dust Collectors ........... 15
SECTION 2: CIRCUIT REQUIREMENTS ...... 16
Operation ..................................................... 16
SECTION 3: SETUP ....................................... 17
Needed for Setup ......................................... 17
Unpacking .................................................... 17
G0671/G0672 Inventory............................... 18
G0673 Inventory .......................................... 19
Hardware Recognition Chart ....................... 20
Site Considerations ...................................... 21
Assembly ..................................................... 21
Test Run ...................................................... 25
SECTION 4: DESIGNING THE SYSTEM ....... 26
General ........................................................ 26
Duct Material ................................................ 26
System Design ............................................. 28
System Grounding ....................................... 33
SECTION 5: OPERATIONS ........................... 34
Basic Controls .............................................. 34
General ........................................................ 34
SECTION 6: ACCESSORIES ......................... 35
SECTION 7: MAINTENANCE ......................... 37
Schedule ...................................................... 37
Lubrication ................................................... 37
Bag Cleaning ............................................... 37
SECTION 8: SERVICE ................................... 38
Troubleshooting ........................................... 38
SECTION 9: WIRING ...................................... 40
Wiring Safety Instructions ............................ 40
G0671 Wiring Diagram ................................ 41
G0672 Wiring Diagram ................................ 42
G0673 Wiring Diagram ................................ 43
SECTION 10: PARTS ..................................... 44
G0671 Parts Breakdown .............................. 44
G0672 Parts Breakdown .............................. 46
G0673 Parts Breakdown .............................. 48
Label Placement .......................................... 50
WARRANTY AND RETURNS ........................ 53
INTRODUCTION
Manual Accuracy
We are proud to offer this manual with your new machine! We've made every effort to be exact with the instructions, specifications, drawings, and photographs of the machine we used when writ­ing this manual. However, sometimes errors do happen and we apologize for them.
Also, owing to our policy of continuous improve­ment, your machine may not exactly match the manual. If you find this to be the case, and the dif­ference between the manual and machine leaves you in doubt, check our website for the latest manual update or call technical support for help.
Before calling, find the manufacture date of your machine by looking at the date stamped into the machine ID label (see below). This will help us determine if the manual version you received matches the manufacture date of your machine.
Contact Info
We stand behind our machines. If you have any service questions, parts requests or general ques­tions about the machine, please call or write us at the location listed below.
Grizzly Industrial, Inc.
1203 Lycoming Mall Circle
Muncy, PA 17756
Phone: (570) 546-9663
Fax: (800) 438-5901
E-Mail: techsupport@grizzly.com
If you have any comments regarding this manual, please write to us at the address below:
C
/O Technical Documentation Manager
Grizzly Industrial, Inc.
P.O. Box 2069
Bellingham, WA 98227-2069
Email: manuals@grizzly.com
Manufacture Date
of Your Machine
For your convenience, we post all available man­uals and manual updates for free on our website at www.grizzly.com. Any updates to your model of machine will be reflected in these documents as soon as they are complete.
Machine Description
This machine is designed to capture dust and wood chips from multiple woodworking machines at the same time, such as table saws, jointers, and planers.
A wide variety of accessories for setting up a stationary or mobile dust collection system are available through Grizzly.
-2-
Model G0671/G0672/G0673 (Mfg. Since 1/13
Upper Bag
Collector
Identification
Upper Bag Hanger
Assembly
Inlet
ON/OFF Power
Switch
Collection Bag
Motor
(Hidden From View)
Base
Caster
Figure 1. Model G0673 dust collector, front view.
Model G0671/G0672/G0673 (Mfg. Since 1/13
-3-
MACHINE DATA
SHEET
Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901
MODEL G0671 4 HP DUST COLLECTOR
Product Dimensions:
Weight.............................................................................................................................................................. 270 lbs.
Width (side-to-side) x Depth (front-to-back) x Height...................................................... 73-7/8 x 31-3/8 x 101-1/8 in.
Footprint (Length x Width)............................................................................................................... 73-7/8 x 31-3/8 in.
Shipping Dimensions:
Type............................................................................................................................ Cardboard Box & Wood Frame
Content........................................................................................................................................................... Machine
Weight.............................................................................................................................................................. 306 lbs.
Length x Width x Height....................................................................................................................... 42 x 29 x 30 in.
Must Ship Upright................................................................................................................................................... Yes
Electrical:
Power Requirement........................................................................................................... 220V, Single-Phase, 60 Hz
Prewired Voltage.................................................................................................................................................. 220V
Full-Load Current Rating........................................................................................................................................ 26A
Minimum Circuit Size.............................................................................................................................................. 40A
Connection Type....................................................................................................................... Permanent (Hardwire
Power Cord Included.............................................................................................................................................. Yes
Power Cord Length.......................................................................................................................................... N/A N/A
Power Cord Gauge.......................................................................................................................................... N/A N/A
Recommended Power Cord................................................................................................................................... N/A
Plug Included........................................................................................................................................................... No
Included Plug Type................................................................................................................................................. N/A
Recommended Plug Type...................................................................................................................................... N/A
Switch Type.................................................................................................... Magnetic Switch w/Overload Protection
Voltage Conversion Kit........................................................................................................................................... N/A
Inverter Type.......................................................................................................................................................... N/A
Inverter Size........................................................................................................................................................... N/A
Recommended Phase Converter........................................................................................................................... N/A
-4-
Motors:
Main
Type................................................................................................................. TEFC Capacitor-Start Induction
Horsepower................................................................................................................................................ 4 HP
Phase............................................................................................................................................ Single-Phase
Amps............................................................................................................................................................ 13A
Speed................................................................................................................................................ 3450 RPM
Power Transfer ............................................................................................................................... Direct Drive
Bearings..................................................................................................... Shielded & Permanently Lubricated
Model G0671/G0672/G0673 (Mfg. Since 1/13
Main Specifications:
Operation
Dust Collector Type....................................................................................................................... Single-Stage
Approved Dust Types................................................................................................................................ Wood
Filter Type.................................................................................................................................................... Bag
Airflow Capacity................................................................................................................................ 3552 CFM
Max Static Pressure (at 0 CFM)............................................................................................................. 13.5 in.
Main Inlet Size........................................................................................................................................... 10 in.
Inlet Adapter Included.................................................................................................................................. Yes
Number of Adapter Inlets.................................................................................................................................. 4
Adapter Inlet Size........................................................................................................................................ 4 in.
Machine Collection Capacity At One Time....................................................................................................... 3
Maximum Material Collection Capacity................................................................................................. 24 cu. ft.
Filtration Rating................................................................................................................................... 30 Micron
Bag Information
No of Upper Bags............................................................................................................................................. 2
No of Lower Bags............................................................................................................................................. 2
Upper Bag Diameter............................................................................................................................ 23-5/8 in.
Upper Bag Length............................................................................................................................... 47-1/4 in.
Lower Bag Diameter............................................................................................................................ 23-5/8 in.
Lower Bag Length............................................................................................................................... 47-1/4 in.
Impeller Information
Impeller Type...................................................................................................................................... Radial Fin
Impeller Size........................................................................................................................................ 14-1/2 in.
Impeller Blade Thickness.......................................................................................................................... 1/4 in.
Construction
Upper Bag.................................................................................................................................... Woven Fabric
Lower Bag.................................................................................................................................... Woven Fabric
Frame.................................................................................................................... Steel Sheet Metal w/Casters
Impeller....................................................................................................................................................... Steel
Paint........................................................................................................................................... Powder Coated
Body....................................................................................................................................... Steel Sheet Metal
Other Specifications:
Country Of Origin ............................................................................................................................................. Taiwan
Warranty ........................................................................................................................................................... 1 Year
Approximate Assembly & Setup Time .............................................................................................................. 1 Hour
Serial Number Location ................................................................................................. ID Label on Front of Machine
Sound Rating ..................................................................................................................................................... 90 dB
ISO 9001 Factory .................................................................................................................................................. Yes
CSA Certified ......................................................................................................................................................... Yes
Features:
30 Micron Upper Bag Filtration 14-1/2" Balanced Steel, Radial Fin Impeller Heavy-Duty Steel Stand with 3" Casters and Brakes Green Powder Coated Paint Sturdy Collection Bags with 24 cu. ft. Total Capacity Four-Port Intake Manifold for Even Distribution to Collection Bags
Model G0671/G0672/G0673 (Mfg. Since 1/13
-5-
mACHINe dATA
1011/8"
4
"
4
"
Ø23
5
/8"
Ø23
5
/8"
6
5
/8"
SHeeT
Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901
model G0671
4 HP dUST ColleCToR
4000
Performance Curve
3750 3500 3250 3000 2750 2500 2250 2000 1750 1500 1250 1000
750 500 250
0
0 1.0 2.0 3.0 4.0 5.0 6.0 7.0 8.0 9.0 10.0 11.0 12.0 13.0 14.0
CFM
4 HP DUST COLLECTOR PERFORMANCE RESULTS Max CFM Max SP HP Volts Inlet Impeller
3551.6 13.5 4 HP 220V 10" 14
Inlet Dia. (inch)
CFM
Static Pressure
(Inch/H2O) Amps
Air Speed (m/s)
Test run using 30 micron upper and lower bag.
3552
471/4"
471/4"
STATIC PRESSURE (Inch/H2O)
1
/2"
10" 9" 8" 7" 6" 5" 4" 3" 2"
3551.6 3454.8 3282.6 2916.6 2475.4 2098.7 1452.9 979.4 484.3
4.72 4.82 6.98 8.5 10.3 11.1 12.53 13.2 13.5
30 29.5 27.5 24 21 16.8 12.5 11 8.6 33 32.1 30.5 27.1 23 19.5 13.5 9.1 4.5
313/
Ø235/8"
6 5/8"
1011/8"
Ø235/8"
"
475/
8
"
8
Ø10"
7
/8"
73
-6-
Model G0671/G0672/G0673 (Mfg. Since 1/13
MACHINE DATA
SHEET
Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901
MODEL G0672 5 HP INDUSTRIAL DUST COLLECTOR
Product Dimensions:
Weight.............................................................................................................................................................. 286 lbs.
Width (side-to-side) x Depth (front-to-back) x Height......................................................................... 74 x 29 x 134 in.
Footprint (Length x Width)............................................................................................................................ 74 x 29 in.
Shipping Dimensions:
Type............................................................................................................................ Cardboard Box & Wood Frame
Content........................................................................................................................................................... Machine
Weight.............................................................................................................................................................. 326 lbs.
Length x Width x Height....................................................................................................................... 42 x 29 x 30 in.
Must Ship Upright................................................................................................................................................... Yes
Electrical:
Power Requirement........................................................................................................... 220V, Single-Phase, 60 Hz
Prewired Voltage.................................................................................................................................................. 220V
Full-Load Current Rating........................................................................................................................................ 34A
Minimum Circuit Size.............................................................................................................................................. 50A
Connection Type....................................................................................................................... Permanent (Hardwire
Power Cord Included.............................................................................................................................................. Yes
Power Cord Length.......................................................................................................................................... N/A N/A
Power Cord Gauge.......................................................................................................................................... N/A N/A
Recommended Power Cord................................................................................................................................... N/A
Plug Included........................................................................................................................................................... No
Included Plug Type................................................................................................................................................. N/A
Recommended Plug Type...................................................................................................................................... N/A
Switch Type.................................................................................................... Magnetic Switch w/Overload Protection
Voltage Conversion Kit........................................................................................................................................... N/A
Inverter Type.......................................................................................................................................................... N/A
Inverter Size........................................................................................................................................................... N/A
Recommended Phase Converter........................................................................................................................... N/A
Motors:
Main
Type................................................................................................................. TEFC Capacitor-Start Induction
Horsepower................................................................................................................................................ 5 HP
Phase............................................................................................................................................ Single-Phase
Amps............................................................................................................................................................ 17A
Speed................................................................................................................................................ 3450 RPM
Power Transfer ............................................................................................................................... Direct Drive
Bearings..................................................................................................... Shielded & Permanently Lubricated
Model G0671/G0672/G0673 (Mfg. Since 1/13
-7-
Main Specifications:
Operation
Dust Collector Type....................................................................................................................... Single-Stage
Approved Dust Types................................................................................................................................ Wood
Filter Type.................................................................................................................................................... Bag
Airflow Capacity................................................................................................................................. 3961 CFM
Max Static Pressure (at 0 CFM)............................................................................................................. 14.6 in.
Main Inlet Size........................................................................................................................................... 10 in.
Inlet Adapter Included.................................................................................................................................. Yes
Number of Adapter Inlets.................................................................................................................................. 4
Adapter Inlet Size........................................................................................................................................ 4 in.
Machine Collection Capacity At One Time....................................................................................................... 4
Maximum Material Collection Capacity................................................................................................. 24 cu. ft.
Filtration Rating.................................................................................................................................. 2.5 Micron
Bag Information
No of Upper Bags............................................................................................................................................. 2
No of Lower Bags............................................................................................................................................. 2
Upper Bag Diameter............................................................................................................................ 23-5/8 in.
Upper Bag Length...................................................................................................................................... 70 in.
Lower Bag Diameter............................................................................................................................ 23-5/8 in.
Lower Bag Length...................................................................................................................................... 54 in.
Impeller Information
Impeller Type...................................................................................................................................... Radial Fin
Impeller Size.............................................................................................................................................. 15 in.
Impeller Blade Thickness.......................................................................................................................... 1/4 in.
Construction
Upper Bag................................................................................................................................................ Fabric
Lower Bag................................................................................................................................................ Plastic
Frame.................................................................................................................... Steel Sheet Metal w/Casters
Caster..................................................................................................................................................... Rubber
Impeller....................................................................................................................................................... Steel
Paint........................................................................................................................................... Powder Coated
Blower Housing............................................................................................................................. Formed Steel
Other Specifications:
Country Of Origin ............................................................................................................................................. Taiwan
Warranty ........................................................................................................................................................... 1 Year
Approximate Assembly & Setup Time .............................................................................................................. 1 Hour
Serial Number Location ................................................................................................. ID Label on Front fo Machine
Sound Rating ..................................................................................................................................................... 92 dB
ISO 9001 Factory .................................................................................................................................................. Yes
CSA Certified ......................................................................................................................................................... Yes
Features:
2.5 Micron Upper Bag Filtration 15" Balanced Steel, Radial Fin Impeller Heavy-Duty Steel Stand with 3" Casters and Brakes Green Powder Coated Paint Sturdy Collection Bags with 24 cu. ft. Total Capacity Four-Port Intake Manifold for Even Distribution to Collection Bags
-8-
Model G0671/G0672/G0673 (Mfg. Since 1/13
mACHINe dATA
134"
31
Ø23
5
/8"
Ø23
5
/8"
6
5
/8"
SHeeT
Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901
model G0672
5 HP dUST ColleCToR
Performance Curve
4500 4250 4000 3750 3500 3250 3000 2750 2500 2250 2000 1750 1500 1250 1000
750 500 250
0
0 1.0 2.0 3.0 4.0 5.0 6.0 7.0 8.0 9.0 10.0 11.0 12.0 13.0 14.0 15.0
CFM
3961
70"
57"
STATIC PRESSURE (Inch/H2O)
Ø23
6
Ø23
5
/8"
5
/8"
134"
5
/8"
5 HP DUST COLLECTOR PERFORMANCE RESULTS Max CFM Max SP HP Volts Inlet Impeller
3960.6 14.6 5HP 220V 10" 15"
Inlet Dia. (inch)
CFM
Static Pressure
(Inch/H2O) Amps
Air Speed (m/s)
Test run using 2.5 micron upper bag and plastic lower collection bag. Max amp draw after adding 10" x 4" x 4 inlet: 30.3A.
10" 9" 8" 7" 6" 5" 4" 3" 2"
3960.6 3809.9 3336.4 2744.4 2206.3 1560.6 1140.8 861.0 656.5
5.36 5.6 7.2 9.64 11.4 13.04 13.84 14.08 14.6
33.2 32.5 30 25.5 21.7 17.4 13.5 10.7 9.5
36.8 35.4 31 25.5 20.5 14.5 10.6 8 6.1
5
"
47
/
8
3
"
/
8
Ø10"
737/8"
Model G0671/G0672/G0673 (Mfg. Since 1/13
-9-
MACHINE DATA
SHEET
Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901
MODEL G0673 10 HP INDUSTRIAL DUST COLLECTOR
Product Dimensions:
Weight.............................................................................................................................................................. 410 lbs.
Width (side-to-side) x Depth (front-to-back) x Height......................................................................... 61 x 61 x 134 in.
Footprint (Length x Width)............................................................................................................................ 61 x 61 in.
Shipping Dimensions:
Type............................................................................................................................ Cardboard Box & Wood Frame
Content........................................................................................................................................................... Machine
Weight.............................................................................................................................................................. 472 lbs.
Length x Width x Height....................................................................................................................... 53 x 46 x 31 in.
Must Ship Upright................................................................................................................................................... Yes
Electrical:
Power Requirement..................................................................................................... 220V or 440V, 3-Phase, 60 Hz
Prewired Voltage.................................................................................................................................................. 220V
Full-Load Current Rating..................................................................................................... 30A at 220V, 15A at 440V
Minimum Circuit Size.......................................................................................................... 40A at 220V, 20A at 440V
Connection Type....................................................................................................................... Permanent (Hardwire
Power Cord Included.............................................................................................................................................. N/A
Power Cord Length.......................................................................................................................................... N/A N/A
Power Cord Gauge.......................................................................................................................................... N/A N/A
Recommended Power Cord................................................................................................................................... N/A
Plug Included.......................................................................................................................................................... N/A
Included Plug Type................................................................................................................................................. N/A
Recommended Plug Type...................................................................................................................................... N/A
Switch Type.................................................................................................... Magnetic Switch w/Overload Protection
Voltage Conversion Kit.................................................................................................................. P0508037 for 440V
Inverter Type.......................................................................................................................................................... N/A
Inverter Size........................................................................................................................................................... N/A
Recommended Phase Converter....................................................................................................................... G7979
-10 -
Motors:
Main
Type........................................................................................................................................... TEFC Induction
Horsepower.............................................................................................................................................. 10 HP
Phase.................................................................................................................................................... 3-Phase
Amps..................................................................................................................................................... 30A/15A
Speed................................................................................................................................................ 3450 RPM
Power Transfer ............................................................................................................................... Direct Drive
Bearings..................................................................................................... Shielded & Permanently Lubricated
Model G0671/G0672/G0673 (Mfg. Since 1/13
Main Specifications:
Operation
Dust Collector Type....................................................................................................................... Single-Stage
Approved Dust Types................................................................................................................................ Wood
Filter Type.................................................................................................................................................... Bag
Airflow Capacity................................................................................................................................. 5360 CFM
Max Static Pressure (at 0 CFM)............................................................................................................. 17.9 in.
Main Inlet Size........................................................................................................................................... 10 in.
Inlet Adapter Included.................................................................................................................................. Yes
Number of Adapter Inlets.................................................................................................................................. 5
Adapter Inlet Size........................................................................................................................................ 4 in.
Machine Collection Capacity At One Time....................................................................................................... 4
Maximum Material Collection Capacity................................................................................................. 48 cu. ft.
Filtration Rating.................................................................................................................................. 2.5 Micron
Bag Information
No of Upper Bags............................................................................................................................................. 4
No of Lower Bags............................................................................................................................................. 4
Upper Bag Diameter............................................................................................................................ 23-5/8 in.
Upper Bag Length...................................................................................................................................... 70 in.
Lower Bag Diameter............................................................................................................................ 23-5/8 in.
Lower Bag Length...................................................................................................................................... 54 in.
Impeller Information
Impeller Type...................................................................................................................................... Radial Fin
Impeller Size.............................................................................................................................................. 17 in.
Impeller Blade Thickness.......................................................................................................................... 1/4 in.
Construction
Upper Bag................................................................................................................................................ Fabric
Lower Bag................................................................................................................................................ Plastic
Frame.................................................................................................................... Steel Sheet Metal w/Casters
Caster..................................................................................................................................................... Rubber
Impeller....................................................................................................................................................... Steel
Paint........................................................................................................................................... Powder Coated
Blower Housing............................................................................................................................. Formed Steel
Other Specifications:
Country Of Origin ............................................................................................................................................. Taiwan
Warranty ........................................................................................................................................................... 1 Year
Approximate Assembly & Setup Time ...................................................................................................... 1-1/2 Hours
Serial Number Location ................................................................................................. ID Label on Front fo Machine
ISO 9001 Factory .................................................................................................................................................. Yes
CSA Certified .......................................................................................................................................................... No
Features:
2.5 Micron Upper Bag Filtration 17" Balanced Steel, Radial Fin Impeller Heavy-Duty Steel Stand with 3" Casters and Brakes Green Powder Coated Paint Sturdy Collection Bags with 48 cu. ft. Total Capacity Five-Port Intake Manifold for Even Distribution to Collection Bags
Model G0671/G0672/G0673 (Mfg. Since 1/13
-11-
Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901
model G0673
10 HP dUST ColleCToR
Performance Curve
5500 5250 5000 4750 4500 4250 4000 3750 3500 3250 3000 2750 2500 2250 2000 1750 1500 1250 1000
750 500 250
0
0 1.0 2.0 3.0 4.0 5.0 6.0 7.0 8.0 9.0 10.0 11.0 12.0 13.0 14.0 15.0 16.0 17.0 18.0 19.0
CFM
10 HP DUST COLLECTOR PERFORMANCE RESULTS Max CFM Max SP HP Volts Inlet Impeller
5359.7 17.9 10HP 220V 10" 17"
STATIC PRESSURE (Inch/H2O)
5359.7
mACHINe dATA
SHeeT
Ø23
70"
1
/2"
8
57
80
"
1
"
55
/
2
3
"
/
8
Ø23
Ø10"
5
/8"
1
135
/2"
5
/8"
5
"
/
60
8
Inlet Dia. (inch)
CFM
Static Pressure
(Inch/H2O) Amps
Air Speed (m/s)
Test run using 2.5 micron upper bag and plastic lower collection bag. Max amp draw after adding 10" x 4" x 5 inlet: 30.5A.
10" 9" 8" 7" 6" 5" 4" 3" 2"
5359.7 5176.8 4229.7 3390.2 2604.5 1678.9 968.6 430.5 344.4
10.08 10.64 12.96 14.72 16.08 17.68 17.72 17.8 17.9
32.6 32.1 30 26.6 23.1 18.7 15.4 13.1 12
49.8 48.1 39.3 31.5 24.2 15.6 9 4 3.2
-12-
3
"
80
/
8
Model G0671/G0672/G0673 (Mfg. Since 1/13
SECTION 1: SAFETY
For Your Own Safety, Read Instruction
Manual Before Operating This Machine
The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words intended to convey the level of impor­tance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures. Always use common sense and good judgment.
Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury. It may also be used to alert against unsafe practices.
This symbol is used to alert the user to useful information about
NOTICE
proper operation of the machine.
Safety Instructions for Machinery
OWNER’S MANUAL. Read and understand this
owner’s manual BEFORE using machine.
TRAINED OPERATORS ONLY. Untrained oper­ators have a higher risk of being hurt or killed. Only allow trained/supervised people to use this machine. When machine is not being used, dis­connect power, remove switch keys, or lock-out machine to prevent unauthorized use—especially around children. Make workshop kid proof!
DANGEROUS ENVIRONMENTS. Do not use machinery in areas that are wet, cluttered, or have poor lighting. Operating machinery in these areas greatly increases the risk of accidents and injury.
MENTAL ALERTNESS REQUIRED. Full mental alertness is required for safe operation of machin­ery. Never operate under the influence of drugs or alcohol, when tired, or when distracted.
ELECTRICAL EQUIPMENT INJURY RISKS. You can be shocked, burned, or killed by touching live electrical components or improperly grounded machinery. To reduce this risk, only allow qualified service personnel to do electrical installation or repair work, and always disconnect power before accessing or exposing electrical equipment.
DISCONNECT POWER FIRST. nect machine from power supply BEFORE making adjustments, changing tooling, or servicing machine. This prevents an injury risk from unintended startup or contact with live electrical components.
EYE PROTECTION. Always wear ANSI-approved safety glasses or a face shield when operating or observing machinery to reduce the risk of eye injury or blindness from flying particles. Everyday eyeglasses are NOT approved safety glasses.
Always discon-
Model G0671/G0672/G0673 (Mfg. Since 1/13
-13-
WEARING PROPER APPAREL. Do not wear clothing, apparel or jewelry that can become entangled in moving parts. Always tie back or cover long hair. Wear non-slip footwear to avoid accidental slips, which could cause loss of work­piece control.
HAZARDOUS DUST. Dust created while using machinery may cause cancer, birth defects, or long-term respiratory damage. Be aware of dust hazards associated with each workpiece material, and always wear a NIOSH-approved respirator to reduce your risk.
HEARING PROTECTION. Always wear hear­ing protection when operating or observing loud machinery. Extended exposure to this noise without hearing protection can cause permanent hearing loss.
REMOVE ADJUSTING TOOLS. Tools left on machinery can become dangerous projectiles upon startup. Never leave chuck keys, wrenches, or any other tools on machine. Always verify removal before starting!
USE CORRECT TOOL FOR THE JOB. Only use this tool for its intended purpose—do not force it or an attachment to do a job for which it was not designed. Never make unapproved modifica­tions—modifying tool or using it differently than intended may result in malfunction or mechanical failure that can lead to personal injury or death!
AWKWARD POSITIONS. Keep proper footing and balance at all times when operating machine. Do not overreach! Avoid awkward hand positions that make workpiece control difficult or increase the risk of accidental injury.
CHILDREN & BYSTANDERS. Keep children and bystanders at a safe distance from the work area. Stop using machine if they become a distraction.
FORCING MACHINERY. Do not force machine. It will do the job safer and better at the rate for which it was designed.
NEVER STAND ON MACHINE. Serious injury may occur if machine is tipped or if the cutting tool is unintentionally contacted.
STABLE MACHINE. Unexpected movement dur­ing operation greatly increases risk of injury or loss of control. Before starting, verify machine is stable and mobile base (if used) is locked.
USE RECOMMENDED ACCESSORIES. Consult this owner’s manual or the manufacturer for rec­ommended accessories. Using improper acces­sories will increase the risk of serious injury.
UNATTENDED OPERATION. To reduce the risk of accidental injury, turn machine OFF and ensure all moving parts completely stop before walking away. Never leave machine running while unattended.
MAINTAIN WITH CARE. Follow all maintenance instructions and lubrication schedules to keep machine in good working condition. A machine that is improperly maintained could malfunction, leading to serious personal injury or death.
CHECK DAMAGED PARTS. Regularly inspect machine for any condition that may affect safe operation. Immediately repair or replace damaged or mis-adjusted parts before operating machine.
MAINTAIN POWER CORDS. When disconnect­ing cord-connected machines from power, grab and pull the plug—NOT the cord. Pulling the cord may damage the wires inside. Do not handle cord/plug with wet hands. Avoid cord damage by keeping it away from heated surfaces, high traffic areas, harsh chemicals, and wet/damp locations.
GUARDS & COVERS. Guards and covers reduce accidental contact with moving parts or flying debris. Make sure they are properly installed, undamaged, and working correctly.
-14-
EXPERIENCING DIFFICULTIES. If at any time you experience difficulties performing the intend­ed operation, stop using the machine! Contact our Technical Support at (570) 546-9663.
Model G0671/G0672/G0673 (Mfg. Since 1/13
Additional Safety for Dust Collectors
1. MACHINE USE. This machine only is
intended to collect wood dust/chips from woodworking machines. Do not use this dust collector as a vacuum. Do not use this dust collector with machines producing dust/chips from metal, asbestos products, lead paint, silica or any products that are not natural wood or man-made wood prod­ucts such as plywood or particle board.
2. WEAR RESPIRATOR. This machine may
blow fine dust particles into the air dur­ing operation. Always wear an approved respirator during and for a short time after machine operation!
3. SUSPENDED DUST PARTICLES AND IGNITION SOURCES. Do not operate the
dust collector in areas where explosion risks would be high if dust were dispersed into the area. Areas of high risk include, but are not limited to, areas near pilot lights or open flames.
4. EMPTYING DUST. When emptying dust from the collection bags or drum, wear a
respirator and safety glasses. Empty dust into an approved container and dispose of properly.
5. SAFE SERVICING. Disconnect power and allow impeller to completely stop before servicing or working on the dust collector or the ducting system, especially if clearing a clogged duct.
6. AVOIDING FIRES. Do not allow steel to
strike against the impeller—this may pro­duce a spark. Sparks can smolder in wood dust for a long time before fire or flame is detected. If you accidentally collect metal during operation, immediately turn off the dust collector, unplug the power cord from the outlet or flip the disconnect switch and wait for all moving parts to stop. Remove collection bags and empty the dust into an approved air tight metal container. Prevent any chance of accidentally collecting metal again before resuming operations.
7. KEEPING FINGERS SAFE. Do not place
your hands or tools near the open inlet dur­ing operation for any reason. The powerful suction could cause accidental contact with the impeller which will cause serious per­sonal injury or damage to the machine.
8. OPERATIONAL QUESTIONS. If at any
time you are experiencing difficulties performing the intended operation, stop using the machine! Then contact our Tech Support or ask a qualified expert how the operation should be performed.
9. DUST HAZARD. Be aware that certain
woods may cause an allergic reaction in people and animals, especially when exposed to fine dust. Make sure you know what type of wood dust you will be exposed to in case there is a possibility of an allergic reaction.
Like all machines there is danger associated with this machine. Accidents are frequently caused by lack of familiarity or failure to pay attention. Use this machine with respect and caution to lessen the possibility of operator injury. If normal safety precautions are overlooked or ignored, serious personal injury may occur.
Model G0671/G0672/G0673 (Mfg. Since 1/13
No list of safety guidelines can be complete. Every shop environment is different. Always consider safety first, as it applies to your individual working conditions. Use this and other machinery with caution and respect. Failure to do so could result in serious per­sonal injury, damage to equipment, or poor work results.
-15-
SECTION 2: CIRCUIT REQUIREMENTS
Operation
Serious personal injury could occur if you connect the machine to power before com­pleting the setup process. DO NOT connect the machine to the power until instructed later in this manual.
Electrocution or fire could result if machine is not grounded and installed in compliance with electrical codes. Compliance MUST be verified by a qualified electrician!
Power Supply Circuit Requirements
The power supply circuit for your machine MUST be grounded and rated for the amperage given below. Never replace a circuit breaker on an exist­ing circuit with one of higher amperage without consulting a qualified electrician to ensure compli­ance with wiring codes. If you are unsure about
the wiring codes in your area or you plan to connect your machine to a shared circuit, con­sult a qualified electrician.
G0671 Minimum Circuit Size .................40 Amps
G0672 Minimum Circuit Size .................50 Amps
G0673 Minimum Circuit Size (220V) .....40 Amps
G0673 Minimum Circuit Size (440V) .....20 Amps
Power Connection Device
We recommend having an electrician hardwire the machine (using a metal conduit setup) directly to a locking disconnect switch (Figure 2), which is directly connected to the power source.
NOTICE
The Model G0671/G0672/G0673 is prewired for 220V operation. If you plan to use your Model G0673 at 440V, you MUST have a qualified electrican perform the 440V con­version described on this page.
Full Load Amperage Draw
G0671 @ 220V ..................................... 32 Amps
G0672 @ 220V .....................................34 Amps
G0673 @ 220V .....................................30 Amps
G0673 @ 440V ..................................... 15 Amps
Hardwired Locking
Disconnect Switch
Figure 2. Hardwired locking disconnect switch.
440V Conversion
The Model G0673 can be converted for 440V operation. This conversion job consists of discon­necting the dust collector from the power source, changing the magnetic switch, and rewiring the motor for 440V operation, as shown on Page 42.
The necessary magnetic switch for this procedure can be purchased by calling Grizzly Customer Service at (800) 523-4777 and ordering Model G8296 (3-Phase 440V 10HP Mag Switch).
All wiring changes must be inspected by a quali­fied electrician before the dust collector is con­nected to the power source. If, at any time during this procedure you need help, call Grizzly Tech Support at (570) 546-9663.
-16 -
Model G0671/G0672/G0673 (Mfg. Since 1/13
SECTION 3: SETUP
Needed for Setup
This machine presents serious injury hazards to untrained users. Read through this entire manu­al to become familiar with the controls and opera­tions before starting the machine!
Wear safety glasses dur­ing the entire setup pro­cess!
The following are needed to complete the setup process, but are not included with your machine:
Description Qty
Assistant ........................................1 or more
Safety Glasses (for each person) ............... 1
Gloves (for each person) ............................ 1
Phillips Head Screwdriver........................... 1
Wrench 10mm ............................................ 1
Wrenches 12mm ........................................ 2
Ladder (for hanging upper bag) .................. 1
Unpacking
This machine and its com­ponents are very heavy. Get lifting help or use power lifting equipment such as a forklift to move heavy items.
Your machine was carefully packaged for safe transportation. Remove the packaging materials from around your machine and inspect it. If you discover the machine is damaged, please imme-
diately call Customer Service at (570) 546-9663 for advice.
Save the containers and all packing materials for possible inspection by the carrier or its agent.
Otherwise, filing a freight claim can be difficult.
When you are completely satisfied with the condi­tion of your shipment, inventory the contents.
Model G0671/G0672/G0673 (Mfg. Since 1/13
-17-
G0671/G0672
Inventory
The following is a description of the main compo­nents shipped with your machine. Lay the compo­nents out to inventory them.
A
B
C
Note: If you can't find an item on this list, check the mounting location on the machine or examine the packaging materials carefully. Occasionally we pre-install certain components for shipping purposes.
Contents (Figures 3 & 4) Qty
A. Collectors ................................................... 2
B. Impeller Housing with Motor ....................... 1
C. Casters ....................................................... 4
D. Leg Braces ................................................. 4
E. Legs ............................................................ 4
F. Gaskets ...................................................... 2
G. 4-in-1 Inlet Adapter ..................................... 1
H. Hangers ...................................................... 2
I. Hanger Supports ........................................ 2
J. Lower Collection Bags, G0671 (fabric) ....... 2
J. Lower Collection Bags, G0672 (plastic) ..... 2
K. Upper Filter Bags (fabric) ........................... 2
Fasteners (where used) (not shown) Qty
5
Hex Bolts
Hex Nuts
Hex Bolts
Hex Bolts
Hex Bolts
Flat Washers
Phillips Head Screw 10-24 X
16"-18 x 2 1⁄2 " (legs) .................... 8
5
16"-18 (legs/collectors) ............. 24
5
16"-18 x 1⁄2 " (leg braces) .......... 16
5
16"-18 x 1" (collectors) ............. 16
1
4"-20 x 1⁄2 " (hangers) ................. 6
5
16" (collectors) ................... 32
3
8" (inlet) ...... 1
Bag Clamps (bags) ..................................... 4
E
D
Figure 3. G0671/G0672 inventory 1.
H
I
G
J
F
K
Figure 4. G0671/G0672 inventory 2.
If any nonproprietary parts are missing (e.g. a nut or a washer), we will gladly replace them; or for the sake of expediency, replacements can be obtained at your local hardware store.
-18-
Model G0671/G0672/G0673 (Mfg. Since 1/13
G0673 Inventory
The following is a description of the main compo­nents shipped with your machine. Lay the compo­nents out to inventory them.
Note: If you can't find an item on this list, check the mounting location on the machine or examine the packaging materials carefully. Occasionally we pre-install certain components for shipping purposes.
G
H
I
J
Contents (Figures 5–7) Qty
A. Collectors ................................................... 4
B. 5-in-1 Inlet Adapter ..................................... 1
C. G0673 Impeller Housing with Motor ........... 1
D. Legs ............................................................ 4
E. Leg Braces ................................................. 4
F. Casters ....................................................... 4
G. Upper Filter Bags (fabric) ........................... 4
H. Lower Collection Bags (plastic) .................. 4
I. Hangers ...................................................... 4
J. Hanger Supports ........................................ 4
K. Rubber Gaskets ......................................... 4
L. Bag Clamps ................................................ 8
Fasteners (where used) (not shown) Qty
5
Hex Bolts
Hex Nuts
Hex Bolts
Hex Bolts
Hex Bolts
Flat Washers
Phillips Head Screw 10-24 X
16"-18 x 2 1⁄2 " (legs) .................... 8
5
16"-18" (legs/collectors) ............ 40
5
16"-18 x 1⁄2 " (leg braces) .......... 16
5
16"-18 x 1" (collectors) ............. 32
1
4"-20 x 1⁄2 " (hangers) ............... 12
5
16" (collectors) ................... 64
3
8" (inlet) ...... 1
Figure 6. G0673 inventory 2.
K
L
Figure 7. G0673 inventory 3.
If any nonproprietary parts are missing (e.g. a nut or a washer), we will gladly replace them; or for the sake of expediency, replacements can be obtained at your local hardware store.
B
C
A
E
D
F
Figure 5. G0673 inventory 1.
Model G0671/G0672/G0673 (Mfg. Since 1/13
-19 -
Hardware Recognition Chart
-20-
Model G0671/G0672/G0673 (Mfg. Since 1/13
Site Considerations
Assembly
Floor Load
Refer to the Machine Data Sheet for the weight and footprint specifications of your machine. Some residential floors may require additional reinforcement to support both the machine and operator.
Placement Location
Consider existing and anticipated needs, size of material to be processed through each machine, and space for auxiliary stands, work tables or other machinery when establishing a location for your new machine. See Figure 8 for the minimum working clearances.
7
⁄8"
73
3
⁄8"
31
G0671/G0672
To assemble the dust collector:
1. With assistance, place the impeller housing
on the floor so that the motor is pointing up.
2. Insert the legs into the leg mounting brackets
5
and secure them with the eight
5
hex bolts and
16"-18 hex nuts, as shown in
16"-18 x 2 1⁄2"
Figure 9. Do not yet fully tighten the nuts.
Leg
x8
Leg Mounting Bracket
803⁄8"
3
⁄8"
80
G0673
Figure 8. Model G0671-3 illustrated top view
and suggested clearances.
Children and visitors may be seriously injured if unsuper­vised around this machine. Lock entrances to the shop or disable start switch or power connection to prevent unsupervised use.
Figure 9. Attaching legs to impeller housing
(Model G0673 shown).
3. Attach the four leg braces to the legs with
the (16)
5
16"-18 x 1⁄2" hex bolts, as shown in
Figure 10. Fully tighten the bolts and the hardware from Step 2.
Leg
Leg Brace
x16
Figure 10. Attaching leg braces.
Model G0671/G0672/G0673 (Mfg. Since 1/13
-21-
4. Attach the four casters to the legs by thread-
ing them into the bottom of the legs, as shown in Figure 11.
Caster
Leg
x4
Figure 11. Attaching casters.
5. With assistance, turn the entire assembly
over so that the casters rest on the floor.
5
6. Use eight
washers, and eight
16"-18 x 1" hex bolts, (16) 5⁄16" flat
5
16"-18 hex nuts to attach each collector to the impeller housing with a rubber gasket between the components, as shown in Figure 12.
Note: The Model G0673 is a three-phase
machine. If it is wired out of phase, the machine may not function properly. Proceed to Test Run on Page 25 to determine if your machine is wired in phase, then proceed to Step 7.
The Models G0671 and G0672 are single
phase and cannot be wired out of phase. For these models, continue below.
7. Attach the inlet to the top of the impeller
housing with the #10-24 x 3/8" Phillips head screw, as shown in Figure 13.
Phillips
Head Screw
5
16" Flat Washers
Impeller housing
Collector
5
16"-18
Hex Nut
5
16"-18 x 1"
Hex Bolt
Rubber Gasket
Figure 12. Collector mounted to impeller
housing.
Figure 13. Inlet mounted on impeller housing.
-22-
Model G0671/G0672/G0673 (Mfg. Since 1/13
8. Secure the hanger into the hanger sup-
port with one (Model G0673) or two (Model
1
G0671/G0672)
4"-20 x 1⁄2" hex bolts (see
Figure 14).
10. Align the hanger assembly so that the hook is
directly over the center of the collector.
11. Repeat Steps 8–10 for the remaining hanger
assemblies.
Hex Bolts
1
Hanger
4"-20 x 1⁄2"
Hanger Support
Figure 14. Hanger attached to hanger support
(G061/G0672 shown).
9. Mount the hanger assembly on the protruding
rod on the collector with one (Model G0671/
1
G0672) or two (Model G0673)
4"-20 x 1⁄2"
hex bolts, as shown in Figure 15.
Hanger
Assembly
12. Place the loop at the top of each upper col-
lection bag over each hook on the hanger assemblies (see Figure 16).
Hook
Bag Loop
Hanger
Assembly
Figure 16. Upper filter bag mounted on hanger
assembly.
13. Thread the bag clamp into and around the
bottom seam of the upper collection bag (see Figure 17).
Hex Bolt
1
4"-20 x 1⁄2"
Figure 15. Hanger assembly mounted onto
collector (G0671/G0672).
Model G0671/G0672/G0673 (Mfg. Since 1/13
Bag Clamp
Figure 17. Upper filter bag secured to collector.
-23-
14. Slip the bottom of the bag with the clamp over
the top lip of the collector.
15. Fasten the locking mechanism of the bag
clamp to secure the bag to the collector (see
Figure 17).
16. Repeat Steps 12-15 for the remaining upper
bags.
17. Install the lower bags.
Model G0671: Repeat Steps 13-15 in
a similar manner to install the remaining lower collection bags on the lower rims of each collector. Then, proceed to Test Run on Page 25.
18. Wrap the bag clamp around the collector,
position it between the bottom lip of the col­lector and the hooks, and fasten the bag clamp to secure the bag to the collector (see Figure 19).
Model G0672-73: Slip the lower plastic
collection bag over the bottom lip of the col­lector and position the bag evenly around the collector. Snag the bag on the hooks to hold it in place until the bag clamp can be secured (see Figure 18).
Collector Hook
Figure 18. Bottom collection bag snagged on
collector hooks.
Bag Clamp
Figure 19. Lower collection bag secured to
collector.
19. Repeat Steps 17 & 18 for the remaining
Model G0672-73 lower bag assemblies.
-24-
Model G0671/G0672/G0673 (Mfg. Since 1/13
Test Run
5. Listen to and watch for abnormal noises or
actions. The machine should run smoothly with little or no vibration or rubbing noises.
Once the assembly is complete, test run your machine to make sure it runs properly and is ready for regular operation.
The test run consists of verifying the following: 1) The motor powers up and runs correctly, and 2) (Model G0673 only), the motor turns the correct direction (machine is not wired out of phase).
If, during the test run, you cannot easily locate the source of an unusual noise or vibration, stop using the machine immediately, then review the Troubleshooting on Page 38.
If you still cannot remedy a problem, contact our Tech Support at (570) 546-9663 for assistance.
Before starting the dust collector, make sure you have performed the preceding assembly instructions, and you have read through the rest of the manual and are familiar with the various functions and safety features on this machine. Failure to follow this warning could result in serious personal injury or even death!
— Strange or unusual noises should be inves-
tigated and corrected before operating the machine further. Always disconnect the machine from power when investigating or correcting potential problems.
6. Turn the machine OFF by pushing in the RED
button on the power switch.
7. Model G0673 Only: Verify that the power
is not connected out of phase by starting/ stopping the machine and determining if the motor turns in the correct direction, using the criteria below:
— If the impeller turns counterclockwise
(when looking down on the inlet port on the impeller housing), it is turning in the correct direction.
— If the impeller turns clockwise, it is turning
in the wrong direction. Stop the machine, shut off the power source, then swap any two of the three power wires that connect to the machine.
To test run the machine:
1. Make sure you have read the safety instruc-
tions at the beginning of the manual and that the machine is setup properly.
2. Make sure all tools and objects used during
setup are cleared away from the machine.
3. Connect the machine to the power source.
4. Turn the machine ON by pushing in the
GREEN button on the power switch.
Model G0671/G0672/G0673 (Mfg. Since 1/13
-25-
SECTION 4: DESIGNING THE
SYSTEM
General
The Model G0671/G0672/G0673 can be operated as either a stationary or mobile unit. There are advantages and disadvantages to both set-ups. The advantage of the mobile system is eliminating the cost of many ducts and fittings. On the other hand, the stationary system is more versatile and convenient.
The Model G0671/G0672/G0673 is designed to be a central dust collector system. Locate the dust collector in an out of the way location such as a corner or separate room. These machines can accommodate the following number of machines each drawing 400 CFM on a 4" dust port:
G0671: ............................................................... 8
G0672: ............................................................... 9
G0673: ............................................................. 12
The large suction capacity of the Model G0671/ G0672/G0673 allows great flexibility in planning and designing of your dust collection duct layout. Grizzly offers a complete line of dust collection accessories for setting up a stationary system. Additionally, Grizzly offers a complete guide book titled Dust Collection Basics.
Duct Material
You have many choices regarding main line and branch line duct material. For best results, use metal duct for the main line and branch lines, then use short lengths of flexible hose to connect each machine to the branch lines.
Plastic duct is also a popular material for home shops. However, be aware that there is a fire or explosion hazard if plastic duct material is used for dust collection without being grounded against static electrical charge build-up. This topic will be discussed later in this section. Another problem with using plastic is that it is less efficient per foot than metal.
Metal Duct
Advantages of metal duct (Figure 20) is its conductivity and that it does not contribute to static electrical charge build-up. However, static charges are still produced when dust particles strike other dust particles as they move through the duct. Since metal duct is a conductor, it can be grounded quite easily to dissipate any static electrical charges.
A 4-port inlet is included with the Model G0671/ G0672 and a 5-port inlet is included with the Model G0673 for quick and economical dust col­lection setup. However, depending upon your system design using this feature, bags may fill at different rates requiring you to empty some bags more often than others.
Whatever system you choose, always make sure there are no open flames (including pilot lights) in the same room as the dust collector; otherwise you risk an explosion if dust is dispersed into the air.
-26-
Figure 20. Examples of metal pipe and
components.
Model G0671/G0672/G0673 (Mfg. Since 1/13
There are quite a number of options when it comes to metal duct, but metal duct that is spe­cially manufactured for dust collection is the best choice. When selecting your metal duct, choose high quality metal duct with smooth welded inter­nal seams that will minimize airflow resistance. This type of duct usually connects to other ducts or elbows with a simple, self-sealing clamp, is very quick and easy to assemble, and can be readily dismantled and re-installed. This is espe­cially important if you ever need to change things around in your shop or add more machines. See the Accessories section on Page 35 for exam­ples.
Avoid inferior metal duct that requires you to cut it to length and snap it together. This type of duct is time consuming to install because it requires you to seal all the seams with silicone and screw the components on the ends with sheet metal screws. Another disadvantage is the rough internal seams and crimped ends that unavoidably increase static pressure loss.
There are also many kinds of pure plastic flexible hose, such as non-perforated drainage type hose and dryer vent hose. Drainage type hose, while being economical, does not quite have the flex­ibility required for dust collection. The inside of the duct is also deeply corrugated and can increase the static pressure loss by as much as 50% over smooth wall duct. Dryer vent hose offers greater flexibility, but is non-resistant to abrasion and tends to collapse in a negative pressure system. We DO NOT recommend using dryer vent hose in your dust collection system.
If using flex-hose, choose one of the many types designed specifically for the movement of solid particles, i.e. dust, grains and plastics. However, the cost of specifically designed flexible duct can vary greatly. Grizzly offers polyethylene hose, which is well suited for the removal of particulate matter, especially sawdust, since it is durable and completely flexible. Polyethylene is also very eco­nomical and available in a wide variety of diam­eters and lengths for most applications.
Flexible Duct
Flexible hose is generally used for short runs, small shops and at rigid duct-to-tool connections. There are many different types of flex hose on the market today. These are manufactured from materials such as polyethylene, PVC, cloth hose dipped in rubber and even metal, including steel and aluminum.
The superior choice for flexible ducting is metal flex hose that is designed to be flexible and as smooth as possible to reduce static pressure loss.
Plastic Duct
The popularity of plastic duct is due to the fact that it is economical and readily available. It is also simple to assemble and easily sealed against air loss. The primary disadvantage of plastic duct for dust collection is the inherent danger of static electrical build-up.
Figure 21. Example of flexible metal duct.
Model G0671/G0672/G0673 (Mfg. Since 1/13
Figure 22. Example of plastic duct and
components.
-27-
System Design
Step 1. Decide Who Will Design
For most small-to-medium sized shops, you can design and build the dust collection system your­self without hiring engineers or consultants. We have included some basic information here to get you started on a dust collection system design.
If you have a large shop or must design a com­plicated system, then we recommend that you perform additional research beyond this manual, or seek help from an expert.
Step 2. Sketch Your Shop Layout
Planning is the most important step when design­ing a successful dust collection system.
Before you begin to draw your necessary layout sketch, we recommend that you visit our FREE Workshop Planner available on our website at www.grizzly.com.
Our Workshop Planner will allow you to quickly and easily draw and print a basic shop layout. Don't worry, non-Grizzly brand machines can be substituted with Grizzly machines for layout pur­poses. Note: After you're finished, make sure to
save your layout for later modification.
Step 3. Sketch a Basic Duct Layout
For the next step, sketch how your machines will connect to the dust collector. Consider these gen­eral guidelines for planning an efficient system:
1. Machines that produce the most sawdust
should be placed nearest to the dust collector (i.e. planers and sanders).
2. Ideally, you should design the duct system
to have the shortest possible main line and secondary branch ducts. See Figures 24 & 25 for ideas of good duct layouts vs bad duct layouts.
Branch
Line Ducts
Main
Line Duct
Figure 24. Good duct layout.
GOOD
Your sketch only needs the basic details of the shop layout, similar to Figure 23, including all your current/planned machines and your planned placement of the dust collector.
Dust Collector
Figure 23. Initial sketch of shop layout.
-28-
BAD
Figure 25. Bad duct layout.
Model G0671/G0672/G0673 (Mfg. Since 1/13
3. Directional changes should be kept to a mini-
mum. The more directional change fittings you use directly increases the overall resis­tance to airflow.
If your machine does not have a built in dust port, use Figure 27 to determine the size of dust port to install on your machine.
4. Gradual directional changes are more effi-
cient than sudden directional changes (i.e. use the largest corner radius possible when changing hose or pipe direction).
5. Each branch line should have a blast gate
immediately after the branch to control suc­tion from one machine to another.
6. The simpler the system, the more efficient
and less costly it will be.
Step 4. Determine Required CFM of Each Machine
Since each machine produces a different amount of sawdust, the requirements for the minimum amount of CFM needed to move that sawdust is unique to the machine (for example, a planer pro­duces more sawdust than a table saw). Knowing this required CFM is important in gauging which size of duct to use.
Figure 26 will give you a close estimation of the airflow your machine requires. Machines that generate the most sawdust should be placed near the dust collector. If the machine has multiple dust ports, the total CFM required is the sum of all ports.
Machine Average Dust Port Size
Table Saw ...................................................... 4"
Miter/Radial-Arm Saw ....................................2"
Jointer (6" and smaller) .................................4"
Jointer (8"-12") ............................................... 5"
Thickness Planer (13" and smaller) ...............4"
Thickness Planer (14"-20") ............................ 6"
Shaper ........................................................... 4"
Router (mounted to table) .............................. 2"
Bandsaw ........................................................ 4"
Lathe .............................................................. 4"
Disc Sander (12" and smaller) .......................2"
Disc Sander (13-18") ...................................... 4"
Belt Sander (6" and smaller) .........................2"
Belt Sander (7"-9") ........................................3"
Edge Sander (6" x 80" and smaller) ..............4"
Edge Sander (6" x 80" and larger) ................5"
Drum Sander (24" and smaller) ............... 2 x 4"
Drum Sander (24" and larger) ................. 4 x 4"
Widebelt Sander (18" and smaller) ................5"
Widebelt Sander (24"–37" single head) .. 2 x 6" Widebelt Sander (24"_51" double head) .5 x 4"
Figure 27. Dust port size and quantity per
average machine.
Write the required CFM for each machine on your sketch, as shown in Figure 28.
Machine
Dust Port Size
Approximate
Required CFM
2" 98
2.5" 150
3" 220
4" 395
5" 614
6" 884
7" 1203
8" 1570
9" 1990
10" 2456
Figure 26. Approximate required airflow for
machines, based on dust port size.
Model G0671/G0672/G0673 (Mfg. Since 1/13
98
220
395
395
395
790
614
Figure 28. CFM requirements labeled for each
machine.
-29-
Determining Main Line Duct Size
The general rule of thumb for a main line duct is that the velocity of the airflow must not fall below 3500 FPM.
98
395
395
790
6“ 4“ 4“
Use the inlet size of the dust collector as a starting point for the main line. Neck the main line down 1" for every 10' of length. This will usually keep the air velocity above 3500 FPM and, depending on your system, will allow you to keep multiple branches open at one time.
For the Model G0671/G0672/G0673 this is 10". Mark your drawing, as in Figure 29.
98
220
395
395
9“ 10“
395
790
614
4“
4“ 4“ 5“
220
9“ 10“
395
614
Figure 30. Branch line sizes labeled on sketch.
Multiple Dust Ports
If your machine has multiple dust ports, add the total CFM given for each dust port size from Figure 26. Refer to Figure 31 and find the CFM that is closest to your total to determine the cor­rect branch size. Split the branch line just before the dust ports with matching duct sizes.
Two Machines on Same Branch Line
If both machines will be running at the same time, add the total CFM given for each dust port size from Figure 26.
Figure 29. Main line size labeled on sketch.
Determining Branch Line Duct Size
The general rule of thumb for a branch line duct is that the velocity of the airflow must not fall below 4000 FPM.
For small/medium sized shops, using the dust port size from the machine as the branch line duct size will achieve the correct velocity in most appli­cations. However, if the dust port on the machine is smaller than 4", make the branch line 4" and reduce the line right before the dust port.
Note: Systems with powerful dust collectors work better if multiple blast gates are left open. This also allows you to run two machines at once. Experiment with different combinations of blast gates open/closed to find the best results for your system.
Write your determined branch line sizes on your drawing, as shown in Figure 30.
If both the machines will never be run at the same time, reference the machine with biggest dust port to Figure 31 and add blast gates after the Y-branch to open/close the line to each machine.
Total CFM Branch Line Size
<500 4"
600 5" 700 5"
800 6" 1000 6" 1200 7" 1400 8" 1600 8"
Figure 31. Branch line sizing chart by total CFM
(for use when multiple machines share line).
-30-
Model G0671/G0672/G0673 (Mfg. Since 1/13
Calculating Duct Resistance
Adding duct work, elbows, branches and any other components to a duct line increases airflow resistance (static pressure loss). This resistance can be minimized by using rigid (smooth) pipe and gradual curves, as opposed to flexible pipe and 90˚ elbows.
To help you think about this resistance, imagine riding a bicycle in a tunnel that is an exact replica of your duct work. If the inside of the tunnel is very bumpy (flexible pipe) and has many sharp turns (90˚ elbows), it will take a lot more effort for you to travel from one end to the other than if your path is smooth and straight.
The purpose of calculating this resistance is to determine if it is low enough from the machine to the dust collector to meet the given requirement for the machine. Use the charts in Figure 32 to calculate the resistance of duct work.
Duct
Dia.
2" 0.091 0.122 0.35 0.453
2.5" 0.08 0.107 0.306 0.397
3" 0.071 0.094 0.271 0.352
4" 0.057 0.075 0.215 0.28
5" 0.046 0.059 0.172 0.225
6" 0.037 0.047 0.136 0.18
7" 0.029 0.036 0.106 0.141
8" 0.023 0.027 0.08 0.108
9" 0.017 0.019 0.057 0.079
Approximate
Static Pressure
Loss Per Foot of
Rigid Pipe
Main
Lines
at 3500
FPM
Branch
Lines
at 4000
FPM
Approximate
Static Pressure
Loss Per Foot
of Flex Pipe
Main
Lines
at 3500
FPM
Branch
Lines
at 4000
FPM
In most small/medium shops it is only necessary to calculate FPM for the line (from the dust collec­tor to the machine) with the longest duct length or the most fittings (operating under the assumption that if the line with the highest resistance works, the others will be fine).
The line with the longest duct length and most fit­tings in our system sketch (see Figure 30) is the one connected to the router table, which draws 220 CFM.
To calculate the static pressure loss of any given line in the system, follow these steps:
1. Make a list of each size duct in the line,
including the length, and multiply those num­bers by the static pressure loss value given in
Figure 32.
2. List each type of elbow or branch and multiply
the quantity (if more than one) by the static pressure loss given in Figure 32.
3. Add the additional factors from Figure 33 to
your list.
Additional Factors Static Pressure Loss
Seasoned (well used)
1
Dust Collection Filter
Entry Loss at Large
2
Machine Hood
Figure 33. Additional factors affecting static
pressure loss.
Fitting
Dia.
3" 0.47 0.235 0.282 0.188
4" 0.45 0.225 0.375 0.225
5" 0.531 0.266 0.354 0.236
6" 0.564 0.282 0.329 0.235
7" 0.468 0.234 0.324 0.216
8" 0.405 0.203 0.297 0.189
90˚
Elbow
45˚
Elbow
45˚
Wye(Y)
90˚
Wye(Y)
Figure 32. Static pressure loss charts.
Model G0671/G0672/G0673 (Mfg. Since 1/13
-31-
model G0671
4 HP dUST ColleCToR
Customer Service #: (570) 546-9663 To Order Call: (800) 523-4777 Fax #: (800) 438-5901
mACHINe dATA
SHeeT
1011/8"
475/
8
"
4
"
4
"
Ø23
5
/8"
Ø23
5
/8"
6
5
/8"
1011/8"
471/4"
471/4"
Ø235/8"
Ø235/8"
6 5/8"
13.0 14.0
4. Total your list, as shown in the example in Figure 34, to come up with your overall static
pressure loss number for that line.
Note: Always account for a seasoned filter,
so you don't end up with a system that only works right when the filter is clean.
Main Line
6" Rigid Pipe (0.037) at 20' ................ 0.740
Branch Line
4" Rigid Pipe (0.075) at 10' ................ 0.750
4" Flex Pipe (0.28) at 5' ........................ 1.400
Elbows/Branches
6" 45˚ Y-Branch ................................ 0.329
4" 45˚ Elbow ........................................ 0.225
Additional Factors
Seasoned Filter ................................ 1.000
4000
Performance Curve
3750 3500 3250 3000 2750 2500
Closest
2250 2000 1750 1500 1250 1000
750 500 250
CFM
Figure 35. CFM for static pressure loss of line
CFM
(3550)
4.4 SP Loss
0
0 1.0 2.0 3.0 4.0 5.0 6.0 7.0 8.0 9.0 10.0 11.0 12.0
STATIC PRESSURE (Inch/H2O)
connected to G0671 dust collector & router.
Total Static Pressure Loss ................ 4.444
Figure 34. Example list for totaling SP loss.
—If the CFM for your static pressure loss
is above the requirement of the machine connected to the end of that branch line,
Note: When calculating static pressure loss to determine if multiple lines can be left open at the same time, only include the main line numbers once.
then dust collection will most likely be successful. Congratulations! You've just designed your own dust system. Refer to the Accessories section on Page 35 to start buying the components necessary to
5. Compare the total static pressure loss for that line to the closest CFM given in the
Performance Curve section on the Machine Data Sheet (located toward the front of this
manual).
make your system a reality.
—If the CFM for your static pressure loss is
below the requirement of the machine, then that line will not effectively collect the dust. You must then modify some of the factors
Example: go to the Model G0671 Data Sheet
Performance Curve section (see Page 4) or see Figure 35 and find 4.4 on the Pressure
axis, then go up the CFM axis to the closest value—approximately 3550 CFM, as shown in Figure 35.
in that line to reduce the static pressure loss. Some of the ways to do this include:
1) Installing larger duct, 2) reducing amount of flexible duct used, 3) increasing machine dust port size, 4) moving machine closer to dust collector to eliminate duct length, and
5) reducing 90˚ elbows or replacing them
The 3550 CFM (Figure 35) for the static pres-
with 45˚ elbows
sure loss of the line connected to the router is well above the 220 CFM requirement of that machine.
-32-
Model G0671/G0672/G0673 (Mfg. Since 1/13
System Grounding
Since plastic hose is abundant, relatively inex­pensive, easily assembled and air tight, it is a very popular material for conveying dust from woodworking machines to the dust collector. We recommend using flexible hose (flex-hose) to con­nect the woodworking machine to the dust collec­tion system. However, plastic flex-hose and plastic duct are insulators, and dust particles moving against the walls of the plastic duct create static electrical build up. This charge will build until it discharges to a ground. If a grounding medium is not available to prevent static electrical build up, the electrical charge will arc to the nearest grounded source. This electrical discharge may cause an explosion and subsequent fire inside the system.
Ensure that the entire system is grounded. If using plastic blast gates to direct air flow, the grounding wire must be jumped (Figure 36) around the blast gate without interruption to the grounding system.
Plastic
Blast Gate
Copper
Ground
Wire
Metal Duct
To protect against static electrical build up inside a non-conducting duct, a bare copper wire should be placed inside the duct along its length and grounded to the dust collector. You must also confirm that the dust collector is continuously grounded through the electrical circuit to the elec­tric service panel.
If you connect the dust collector to more than one machine by way of a non-conducting branching duct system and blast gates, the system must still be grounded as mentioned above. We recom­mend inserting a continuous bare copper ground wire inside the entire duct system and attaching the wire to each grounded woodworking machine and dust collector.
Be sure that you extend the bare copper wire down all branches of the system. Do not forget to connect the wires to each other with wire nuts when two branches meet at a “Y” or “T” connec­tion.
Figure 36. Ground jumper wire when using
plastic blast gates and metal duct.
External Ground
Wire
Internal Ground
Wire
Flex-Hose
Figure 37. Flex-hose grounded to machine.
We also recommend wrapping the outside of all plastic ducts with bare copper wire to ground the outside of the system against static electrical build up. Wire connections at Y’s and T’s should be made with wire nuts.
Ground Screw
Always guard against static electrical build up by grounding all dust collection lines.
Model G0671/G0672/G0673 (Mfg. Since 1/13
Attach the bare ground wire to each stationary woodworking machine and attach to the dust col­lector frame with a ground screw, as shown in Figure 37. Ensure that each machine is continu­ously grounded to the grounding terminal in your electric service panel.
-33-
SECTION 5: OPERATIONS
To reduce the risk of serious injury when using this machine, read and understand this entire manual before beginning any operations.
Damage to your eyes, lungs, and ears could result from using this machine without proper protective gear. Always wear safety glasses, a respirator, and hearing protection when operating this machine.
Basic Controls
This section covers the basic controls used during routine operations:
ON Button: Starts the motor.
OFF Button: Stops the motor.
ON
Loose hair, clothing, or jewelry could get caught in machinery and cause serious personal injury. Keep these items away from moving parts at all times to reduce this risk.
NOTICE
If you have never used this type of machine or equipment before, WE STRONGLY REC­OMMEND that you read books, trade maga­zines, or get formal training before begin­ning any projects. Regardless of the con­tent in this section, Grizzly Industrial will not be held liable for accidents caused by lack of training.
OFF
Figure 38. ON/OFF button locations.
General
Operating your Model G0671/G0672/G0673 is simple and straightforward. Blast gates located at each of the woodworking machines control the airflow from the woodworking machine to the dust collector. If a machine is not being used, keep the blast gate closed to maintain higher levels of efficiency throughout the system.
DO NOT use the dust collector for any other purpose besides collecting dust from connected woodworking machines. A dust collector should NEVER be used as a shop vacuum. For safest use, wear a respirator and use an air cleaner in addition to the dust collector.
-34-
Model G0671/G0672/G0673 (Mfg. Since 1/13
ACCESSORIES
SECTION 6: ACCESSORIES
H5293—4" Metal Duct Starter Kit H5295—5" Metal Duct Starter Kit H5297—6" Metal Duct Starter Kit
Save over 20% with this great starter kit. Includes: (2) machine adapters, (10) pipe clamps, (3) 5' straight pipes, (1) branch, (3) pipe hangers, (1) end cap, (3) adjustable nipples, (1) 90˚ elbow, and (1) 60˚ elbow.
G6162—4" x 5' Straight Metal Pipe G7346—5" x 5' Straight Metal Pipe G7364—6" x 5' Straight Metal Pipe H5227—7" x 5' Straight Metal Pipe H5237—8" x 5' Straight Metal Pipe H5252—9" x 5' Straight Metal Pipe
These laser welded straight pipes ensure a super smooth internal seam. Ends easily clamp together for a sealed fit without screws or silicone.
Figure 39. Metal Duct Starter Kit.
H5294—4" Metal Duct Machine Addition Kit H5296—5" Metal Duct Machine Addition Kit H5298—6" Metal Duct Machine Addition Kit
Save over 20% with this great machine addition kit. Includes: (2) blast gates, (1) machine adapter, (10) pipe clamps, (2) pipe hangers, (2) 5' straight pipes, (2) adjustable nipples, (1) branch, and (1) 60˚ elbow.
Figure 41. Straight Metal Pipe.
H7216—5" x 5' Rigid Metal Flex Hose H7217—6" x 5' Rigid Metal Flex Hose H7218—7" x 5' Rigid Metal Flex Hose H7219—8" x 5' Rigid Metal Flex Hose H7220—9" x 5' Rigid Metal Flex Hose
This flex hose provides just enough flexibility to make difficult connections while still keeping the inside wall as smooth as possible to minimize static pressure loss.
Figure 40. Metal Duct Machine Addition Kit.
Model G0671/G0672/G0673 (Mfg. Since 1/13
Figure 42. Rigid Metal Flex Hose.
-35-
Metal Elbows
These industrial metal elbows are available from 4"–8" with 90˚, 60˚, 45˚, or 30˚ curves. Also, avail­able with a 90˚ long radius curve. Call (800) 523­4777 or visit www.grizzly.com for more informa­tion and pricing.
Metal Branches
We carry many different branches, all designed to minimize airflow resistance.
90°
30°
45°
Figure 43. Metal elbow examples.
G6177—4" Metal Blast Gate G7340—5" Metal Blast Gate G7358—6" Metal Blast Gate H5234—7" Metal Blast Gate H5249—8" Metal Blast Gate H5259—9" Metal Blast Gate
90° Long Radius
60°
Figure 45. Metal Branches.
Reducers & Adapters
We carry a multitude of reducers and elbows to cover most applications from 4" through 9".
Figure 46. Metal Reducers & Adapters.
Figure 44. Metal Blast Gate.
G8296—Mag Switch 3-Phase 440V for Model G0673 Conversion
-36-
G7979—Phase Converter for Model G0673
Add 3-phase multi-motor capability to your single­phase electrical supply! Operate single or multiple motors, transformers, and resistance loads at 100% power and 95% efficiency while saving big dollars at cheaply-metered single-phase electrical rates.
1
H2443—9
2" x 6" Universal Adapter
Seven step adapter provides a multitude of dust collection reducing options.
Figure 47. H2443 Universal Adapter.
Model G0671/G0672/G0673 (Mfg. Since 1/13
SECTION 7: MAINTENANCE
Disconnect power to the machine when perform­ing any maintenance, assembly or adjustments. Failure to do this may result in serious personal injury.
Keep loose clothing rolled up and out of the way of machinery and keep hair pulled back.
Schedule
For optimum performance from your machine, follow this maintenance schedule and refer to any specific instructions given in this section.
Daily Check:
Dust collector is completely powered down at the end of use.
Loose mounting bolts.
Worn switch or wires.
Any other condition that would hamper the safe operation of this machine.
Empty the lower collection bags before they become completely full.
Bag Cleaning
All dust collectors dis­perse fine dust which may cause allergic reactions or respiratory problems. Always wear a respirator when operating your dust collector.
Empty the lower collection bags on a regular basis to maintain dust collection efficiency.
Always wear the appropriate respirator or dust mask and safety glasses when emptying the col­lection bags. Small dust particles can escape the bags during emptying, causing them to become airborne and easily inhaled. This microscopic air­borne dust is extremely unhealthy to breathe and can cause serious health problems.
While the Model G0671/G0672/G0673 excels at collecting the majority of wood dust produced by your machines, we always recommend the supplemental aid of a shop air filter. Air filters are designed to collect the smaller airborne dust par­ticles that a dust collector bags cannot trap.
Lubrication
Since all bearings are shielded and permanently lubricated, simply leave them alone until they need to be replaced. Do not lubricate them.
Model G0671/G0672/G0673 (Mfg. Since 1/13
-37-
SECTION 8: SERVICE
Review the troubleshooting and procedures in this section to fix or adjust your machine if a problem devel­ops. If you need replacement parts or you are unsure of your repair skills, then feel free to call our Technical Support at (570) 546-9663.
Troubleshooting
Motor & Electrical
Symptom Possible Cause Possible Solution
Machine does not start or a breaker trips.
Machine stalls or is underpowered.
Machine has vibration or noisy operation.
1. Plug/receptacle is at fault or wired incorrectly.
2. Motor connection wired incorrectly.
3. Thermal overload relay has tripped.
4. Contactor not getting energized/has burnt contacts.
5. Power supply is at fault/switched OFF.
6. Motor ON button or ON/OFF switch is at fault.
7. Centrifugal switch is at fault.
8. Wiring is open/has high resistance.
9. Motor is at fault.
1. Motor connection is wired incorrectly.
2. Plug/receptacle is at fault.
3. Motor bearings are at fault.
4. Motor has overheated.
5. Contactor not getting energized or has poor contacts.
6. Motor is at fault.
7. Centrifugal switch is at fault.
1. Motor or component is loose.
2. Motor fan is rubbing on fan cover.
3. Motor mount loose/broken.
4. Motor bearings are at fault.
5. Centrifugal switch.
1. Test for good contacts; correct the wiring.
2. Correct motor wiring connections.
3. Turn cut-out dial to increase working amps and push the reset pin. Replace if tripped multiple times (weak relay).
4. Test for power on all legs and contactor operation. Replace unit if faulty.
5. Ensure hot lines have correct voltage on all legs and main power supply is switched ON.
6. Replace faulty ON button or ON/OFF switch.
7. Adjust/replace the centrifugal switch if available.
8. Check for broken wires or disconnected/corroded connections, and repair/replace as necessary.
9. Test/repair/replace.
1. Correct motor wiring connections.
2. Test for good contacts; correct the wiring.
3. Test by rotating shaft; rotational grinding/loose shaft requires bearing replacement.
4. Clean off motor, let cool, and reduce workload.
5. Test for power on all legs and contactor operation. Replace if faulty.
6. Test/repair/replace.
7. Adjust/replace centrifugal switch if available.
1. Inspect/replace stripped or damaged bolts/nuts, and re-tighten with thread locking fluid.
2. Replace dented fan cover; replace loose/damaged fan.
3. Tighten/replace.
4. Test by rotating shaft; rotational grinding/loose shaft requires bearing replacement.
5. Replace.
-38-
Model G0671/G0672/G0673 (Mfg. Since 1/13
Dust Collection Operation
SYMPTOM POSSIBLE CAUSE CORRECTIVE ACTION
Loud, repetitious noise, or excessive vibration coming from dust collector.
Dust collector does not adequately collect dust or chips; poor performance.
Sawdust being blown into the air from the dust collector.
1. Dust collector is not on a flat surface and wobbles.
2. Impeller fan is damaged and unbalanced.
3. The motor mounting is loose.
4. Impeller is loose on the motor shaft.
5. Motor fan cover is dented, causing the motor fan to hit the cover while spinning.
1. Dust collection bag is full/filter bag is dir t y.
2. There is a restriction in the duct line.
3. The dust collector is too far away from the point of suction, or there are too many sharp bends in the ducting.
4. The lumber is wet and not flowing through the dust lines smoothly.
5. There is a leak in the ducting, or a series of small leaks, or too many open ports.
6. There are not enough open branch lines at one time, thereby causing a velocity drop in the main line.
7. The ducting and ports are incorrectly sized.
8. The machine dust collection design is inadequate.
9. The dust collector is too small for the dust collection system.
1. Bag clamps, dust collection bag, or filter bag is not properly secured.
1. Stabilize the dust collector.
2. Unplug dust collector, and inspect the impeller for dents, bends, loose fins. Replace impeller if any damage is found.
3. Make sure all fasteners on the dust collector are tight.
4. Replace the motor and impeller as a set if the motor shaft and the impeller hub is damaged.
5. Replace motor fan cover.
1. Empty collection bag/clean or replace filter bag.
2. Remove dust line from dust collector inlet and unblock the restriction in the duct line. A plumbing snake may be necessary.
3. Relocate the dust collector closer to the point of suction, and rework ducting without sharp bends. Refer to Designing the System, beginning on Page 26.
4. Process lumber with less than 20% moisture content.
5. Rework the ducting to eliminate all leaks. Close dust ports for lines not being used. Refer to Designing the System on Page 26 for more solutions.
6. Open 1 or 2 more blast gates to different branch lines to allow the velocity in the main line to increase.
7. Reinstall correctly sized ducts and fittings. Refer to Designing the System on Page 26 for more solutions.
8. Use a dust collection nozzle on a stand.
9. Install a larger dust collector to power your dust collection system.
1. Reclamp the dust collection bag and air filter bag, making sure bag clamps are tight and completely over the bags.
Model G0671/G0672/G0673 (Mfg. Since 1/13
-39-
Wiring
SECTION 9: WIRING
These pages are current at the time of printing. However, in the spirit of improvement, we may make chang­es to the electrical systems of future machines. Study this section carefully. If there are differences between your machine and what is shown in this section, call Technical Support at (570) 546-9663 for assistance BEFORE making any changes to the wiring on your machine.
Wiring Safety Instructions
1. SHOCK HAZARD. Working on wiring that
is connected to a power source is extremely dangerous. Touching electrified parts will result in personal injury including but not lim­ited to severe burns, electrocution, or death. Disconnect the power from the machine before servicing electrical components!
2. QUALIFIED ELECTRICIAN. Due to the
inherent hazards of electricity, only a quali­fied electrician should perform wiring tasks on this machine. If you are not a quali­fied electrician, get help from one before attempting any kind of wiring job.
3. WIRE CONNECTIONS. All connections
must be tight to prevent wires from loosen­ing during machine operation. Double-check all wires disconnected or connected during any wiring task to ensure tight connections.
4. WIRE/COMPONENT DAMAGE. Damaged
wires or components increase the risk of serious personal injury, fire, or machine damage. If you notice that any wires or components are damaged while performing a wiring task, replace those wires or compo­nents before completing the task.
5. MODIFICATIONS. Using aftermarket parts or
modifying the wiring beyond what is shown in the diagram may lead to unpredictable results, including serious injury or fire.
6. MOTOR WIRING. The motor wiring shown
in these diagrams is current at the time of printing, but it may not match your machine. Always use the wiring diagram inside the motor junction box.
7. CAPACITORS. Some capacitors store an
electrical charge for up to five minutes after being disconnected from the power source. To avoid being shocked, wait at least this long before working on capacitors.
8. CIRCUIT REQUIREMENTS. You MUST fol- low the requirements on Page 16 when con­necting your machine to a power source.
9. EXPERIENCING DIFFICULTIES. If you are experiencing difficulties understanding the information included in this section, contact our Technical Support at (570) 546-9663.
The photos and diagrams included in this section are best viewed in color. You can view these pages in color at www.grizzly.com.
-40-
Model G0671/G0672/G0673 (Mfg. Since 1/13
G0671 Wiring Diagram
COLOR KEY
Bk
Gn
Rd
Wt
View this page in color at
www.grizzly.com.
BLACK
GREEN
RED
WHITE
A
Wt
Bk
L1/1 L3/5
T1/2 T3/6
1/2
Wt
Bk
Gn
Wt
Bk
L2/3
T2/4
3/4
Bk
Gn
NO13
NC15
SDE
NC16
NO14
Gn
B
AMP
RESET
OFF
5/6
Bk
22
34
28
96
98
Bk
Bk
95
Bk
Gn
Wt
Gn
Wt
Bk
Ground
Capacitor
300VAC
MOTOR at 220V
SINGLE PHASE
Model G0671/G0672/G0673 (Mfg. Since 1/13
Bk
Rd Rd
Run
50MFD
Bk
Rd Rd
Start
Capacitor
600MFD
250VAC
Gn
Wt
Bk
Hot
Ground
Locking Shut-Off Switch
(As Recommended)
READ ELECTRICAL SAFETY
ON PAGE 40!
-41-
G0672 Wiring Diagram
COLOR KEY
Bk
Gn
Rd
Wt
View this page in color at
www.grizzly.com.
BLACK
GREEN
RED
WHITE
A
Wt
Bk
L1/1 L3/5
T1/2 T3/6
1/2
Wt
Bk
Gn
Wt
Bk
L2/3
T2/4
3/4
Bk
Gn
NO13
NC15
SDE
NC16
NO14
Gn
B
SDE RA-30
AMP
RESET
5/6
42
96
Bk
Bk
Set
to
28
37A
35
98
Bk
95
Bk
Gn
Wt
-42-
Gn
Wt
Bk
Start
Capacitor
800MFD
250VAC
Ground
MOTOR at 220V SINGLE PHASE
READ ELECTRICAL SAFETY
ON PAGE 40!
Bk
Rd Rd
Run
Capacitor
50MFD
250VAC
Bk
Rd Rd
Run
Capacitor
50MFD
250VAC
Gn
Wt
Bk
Hot
Ground
Locking Shut-Off Switch
(As Recommended)
Model G0671/G0672/G0673 (Mfg. Since 1/13
G0673 Wiring Diagram
View this page in color at
www.grizzly.com.
MOTOR DIRECTION
If motor rotates in opposite direc­tion, swap any two power source wires at the incoming terminals.
Ground
Hot
Hot
Gn
Bk
Rd
Wt
Hot
Gn
A
Rd
Bk
Bk
Bk
L1/1 L3/5 7L2/3
T1/2 T3/6 8
T2/4
1/2
3/4
Rd
Bk
3-PHASE
220 VAC
See Figure 51
Bk Bk
Wt
Bk
AMP
5/6
34
28
96
Wt
Bk
COLOR KEY
BLACK
GREEN
RED
WHITE
Bk
Gn
Rd
Wt
YELLOW
Gn
220V
MAGNETIC
SWITCH
ASSEMBLY
B
Bk
Gn
440V
Ground
Hot
Bk
Gn
Rd
Hot
Wt
1L1
TECO
CN­16
2T1
Hot
3L2 5L3
4T2
3-PHASE
440 VAC
DISCONNECT
SWITCH
(as recommended
Wt
13
NO
NO 53
Ground
ON
54 NO
14
NO
6T3
)
MAGNETIC
RESET
OFF
22
98
Bk
95
SWITCH
ASSEMBLY
(G8296)
TRIP IND.
TEST
97 NO
2T1
98 NO
4T2
95 NC
M
R
O
A
RESET
OFF
96 NC
6T3
Gn
See Figure 52
MOTOR
at
220V
3-PHASE
Wt
Rd
Gn
3
2
Bk
1
Ground
4 6 78
5 9
Model G0671/G0672/G0673 (Mfg. Since 1/13
MOTOR
Wt
Rd
at
440V
3-PHASE
3
2
Bk
5 46 79 8
READ ELECTRICAL SAFETY
ON PAGE 40!
Wt
Gn
1
Ground
-43-
SECTION 10: PARTS
G0671 Parts Breakdown
16
16
1-2
1-3
1-4
1-5
1-6
1-7
1-1
20
19
18
19
38
28
29
30
17
15
40
9
5
4
1
6
10
17
11
21
14
26
39
22
20
13
19
17
7
8
15
17
12
40
30
31
33
32
2
34
35
24
23
36
41
3
22
21
27
18
28
29
19
38
33-2
33-4
-44-
1-8
27
26
33-5
25
37
33-1
33-3
Model G0671/G0672/G0673 (Mfg. Since 1/13
G0671 Parts List
REF PART # DESCRIPTION REF PART # DESCRIPTION
1 P0671001 MOTOR 4HP, 220V, 1 PH 20 P0671020 FILTER BAG 30 MICRON 23-5/8" X 47-1/4" 1-1 P0671001-1 FAN COVER 21 P0671021 RIGHT LEG 1-2 P0671001-2 FAN 22 P0671022 LEFT LEG 1-3 P0671001-3 S CAPACITOR COVER 23 PB23 HEX BOLT 5/16-18 X 2-1/2 1-4 P0671001-4 S CAPACITOR 600M 250V X 1-3/4 X 3-7/8 24 PN02 HEX NUT 5/16-18 1-5 P0671001-5 R CAPACITOR COVER 25 PB09 HEX BOLT 5/16-18 X 1/2 1-6 P0671001-6 R CAPACITOR 50M 300V X 1-3/4 X 2-3/4 26 P0671026 F/R LEG BRACE 1-7 P0671001-7 JUNCTION BOX 27 P0671027 L/R LEG BRACE 1-8 P0671001-8 CENTRIFUGAL SWITCH 28 PB03 HEX BOLT 5/16-18 X 1 2 PN08 HEX NUT 3/8-16 29 PW07 FLAT WASHER 5/16 3 PLW04 LOCK WASHER 3/8 30 PN02 HEX NUT 5/16-18 4 PK143M KEY 6 X 6 X 25 31 P0671031 MAGNETIC SWITCH PLATE 5 P0671005 MOTOR GASKET 32 PS01 PHLP HD SCR 10-24 X 1/2 6 PB07 HEX BOLT 5/16-18 X 3/4 33 P0671033 MAGNETIC SWITCH 7 P0671007 INLET COVER 33-1 P0671033-1 MAG SWITCH BACK COVER 8 P0671008 IMPELLER 14-1/2" 33-2 P0671033-2 CONTACTOR SDE MP-15 220V 9 PB34 HEX BOLT 3/8-16 X 1/2 33-3 P0671033-3 OL RELAY SDE RA-30 21-35 10 PSB02M CAP SCREW M6-1 X 20 33-4 P0671033-4 MAG SWITCH FRONT COVER 11 PW03M FLAT WASHER 6MM 33-5 P0671033-5 PLASTIC COVER SCREW 11/32-16 X 3/4 12 P0671012 COLLECTOR HOUSING 34 P0671034 STRAIN RELIEF 13 PS06 PHLP HD SCR 10-24 X 3/8 35 P0671035 MOTOR CORD 12AWG X 3C 14 P0671014 INLET ADAPTER 36 P0671036 POWER CORD 12AWG X 3C 15 P0671015 BAG HANGER LOWER SUPPORT 37 P0671037 CASTER WITH BRAKE 16 P0671016 BAG HANGER 38 P0671038 LOWER DUST BAG 23-5/8" X 47-1/4" 17 PB19 HEX BOLT 1/4-20 X 1/2 39 PB24 HEX BOLT 3/8-16 X 1-1/4 18 P0671018 COLLECTOR DRUM 40 P0671040 RUBBER GASKET 19 P0671019 BAG CLAMP 41 PW02 FLAT WASHER 3/8
Model G0671/G0672/G0673 (Mfg. Since 1/13
-45-
G0672 Parts Breakdown
16
16
1-2
1-4
1-7
1-1
1-5
1-6
20
18
19
19
38
28
29
17
15
30
21
40
9
4
1
6
10
17
5
11
14
26
39
3
22
2
41
7
12
13
8
31
32
36
22
15
17
27
17
23
30
33V2
34
35
21
24
40
20
19
18
28
29
19
38
33-2
33-4
-46-
1-8
27
26
25
37
33-1
33-3V2
Model G0671/G0672/G0673 (Mfg. Since 1/13
33-5
G0672 Parts List
REF PART # DESCRIPTION REF PART # DESCRIPTION
1 P0672001 MOTOR 5HP, 220V, 1 PH 21 P0671021 RIGHT LEG 1-1 P0672001-1 FAN COVER 22 P0671022 LEFT LEG 1-2 P0672001-2 FAN 23 PB23 HEX BOLT 5/16-18 X 2-1/2 1-4 P0672001-4 S CAPACITOR 800M 250V 1-3/4 X 3-3/4 24 PN02 HEX NUT 5/16-18 1-5 P0672001-5 R CAPACITOR COVER 25 PB09 HEX BOLT 5/16-18 X 1/2 1-6 P0672001-6 R CAPACITOR 50M 250V 2 X 4-3/8 26 P0671026 F/R LEG BRACE 1-7 P0672001-7 JUNCTION BOX 27 P0671027 L/R LEG BRACE 1-8 P0672001-8 CENTRIFUGAL SWITCH 28 PB03 HEX BOLT 5/16-18 X 1 2 PN08 HEX NUT 3/8-16 29 PW07 FLAT WASHER 5/16 3 PLW04 LOCK WASHER 3/8 30 PN02 HEX NUT 5/16-18 4 PK143M KEY 6 X 6 X 25 31 P0671031 MAGNETIC SWITCH PLATE 5 P0671005 MOTOR GASKET 32 PS01 PHLP HD SCR 10-24 X 1/2 6 PB07 HEX BOLT 5/16-18 X 3/4 33V2 P0671033V2 MAGNETIC SWITCH V2.01.13 7 P0671007 INLET COVER 33-1 P0671033-1 MAG SWITCH BACK COVER 8 P0672008 IMPELLER 15" 33-2 P0671033-2 CONTACTOR SDE MP-15 220V 9 PB34 HEX BOLT 3/8-16 X 1/2 33-3V2 P0672033-3V2 OL RELAY SDE RA-30 28-42A V2.01.13 10 PSB02M CAP SCREW M6-1 X 20 33-4 P0671033-4 MAG SWITCH FRONT COVER 11 PW03M FLAT WASHER 6MM 33-5 P0671033-5 PLASTIC COVER SCREW 11/32-16 X 3/4 12 P0671012 COLLECTOR HOUSING 34 P0672034 STRAIN RELIEF 13 PS06 PHLP HD SCR 10-24 X 3/8 35 P0672035 MOTOR CORD 10AWG X 3C 14 P0671014 INLET ADAPTER 36 P0672036 POWER CORD 10AWG X 3C 15 P0672015 BAG HANGER LOWER SUPPORT 37 P0671037 CASTER WITH BRAKE 16 P0672016 BAG HANGER 38 P0672038 LOWER DUST BAG 23-5/8" X 57" 17 PB19 HEX BOLT 1/4-20 X 1/2 39 PB24 HEX BOLT 3/8-16 X 1-1/4 18 P0671018 COLLECTOR DRUM 40 P0671040 RUBBER GASKET 19 P0671019 BAG CLAMP 41 PW02 FLAT WASHER 3/8 20 P0672020 FILTER BAG 2.5 MICRON 23-5/8" X 70"
Model G0671/G0672/G0673 (Mfg. Since 1/13
-47-
G0673 Parts Breakdown
20
16
20
15
19
16
19
18
15
17
14
17
34
17
13
15
19
27
16
18
20
16
20
15
19
18
35
25
21
40
26
24
24
26
21
29
30
31
12
9
7
4
3
11
5
2
1
1-1
1-2
1-3
33
10
8
6
26
32
22
21
24
24
28
19
21
19
23
26
25
35
18
30-1
30-2
30-3
30-4
30-5
-48-
Model G0671/G0672/G0673 (Mfg. Since 1/13
G0673 Parts List
REF PART # DESCRIPTION REF PART # DESCRIPTION
1 P0673001 MOTOR 10HP, 220V, 3 PH 20 P0672020 FILTER BAG 2.5 MICRON 23-5/8" X 70" 1-1 P0673001-1 FAN COVER 21 P0673021 LEG 1-2 P0673001-2 FAN 22 PB23 HEX BOLT 5/16-18 X 2-1/2 1-3 P0673001-3 JUNCTION BOX 23 PN02 HEX NUT 5/16-18 2 PN41 HEX NUT 1/2"-12 24 P0673024 LEG BRACE 3 PLW07 LOCK WASHER 1/2 25 PB09 HEX BOLT 5/16-18 X 1/2 4 PK149M KEY 8 X 8 X 25 26 P0671037 CASTER WITH BRAKE 5 P0673005 MOTOR GASKET 27 PB03 HEX BOLT 5/16-18 X 1 6 PB07 HEX BOLT 5/16-18 X 3/4 28 PN02 HEX NUT 5/16-18 7 P0673007 INLET COVER 29 PS01 PHLP HD SCR 10-24 X 1/2 8 P0673008 HEX BOLT 1/2 X 1-1/2 30 P0673030 MAGNETIC SWITCH 9 P0673009 IMPELLER 17" 30-1 P0673030-1 MAG SWITCH BACK COVER 10 PB16 HEX BOLT 3/8-16 X 1-1/2 30-2 P0673030-2 CONTACTOR SDE MP-30 220V 3PH 11 PW03M FLAT WASHER 6MM 30-3 P0671033-3 OL RELAY SDE RA-30 21-35 12 PSB02M CAP SCREW M6-1 X 20 30-4 P0673030-4 MAG SWITCH FRONT COVER 13 P0673013 COLLECTOR HOUSING 30-5 P0671033-5 PLASTIC COVER SCREW 11/32-16 X 3/4 14 P0673014 INLET ADAPTER 31 P0673031 STRAIN RELIEF 15 P0672015 BAG HANGER LOWER SUPPORT 32 P0673032 MOTOR CORD 10AWG X 4C 16 P0672016 BAG HANGER 33 P0673033 POWER CORD 10AWG X 4C 17 PB19 HEX BOLT 1/4-20 X 1/2 34 PS06 PHLP HD SCR 10-24 X 3/8 18 P0671018 COLLECTOR DRUM 35 P0672038 LOWER DUST BAG 23-5/8" X 57" 19 P0671019 BAG CLAMP 40 P0671040 RUBBER GASKET
Model G0671/G0672/G0673 (Mfg. Since 1/13
-49-
Label Placement
56
55
56
54
G0671
50
G0673
53
52
51
51
G0672
50
51
56
55
54
REF PART # DESCRIPTION
50 P0671050 HANDS INLET WARNING (G0671, G0672) 51 P0671051 MACHINE ID LABEL (G0671) 51 P0672051 MACHINE ID LABEL (G0672) 51 P0673051 MACHINE ID LABEL (G0673) 52 G8588 GRIZZLY NAMEPLATE (G0671, G0672) 52 G9987 GRIZZLY NAMEPLATE (G0673) 53 PLABEL-15 EAR PROTECTION 2" X 3-5/16"H 54 PLABEL-37 GLASSES/RESPIRATOR 55 PLABEL-12A READ MANUAL-VERTICAL NS 7/05 56 PPAINT-1 GRIZZLY GREEN TOUCH-UP PAINT
53
52
55
54
53
52
Safety labels warn about machine hazards and ways to prevent injury. The owner of this machine MUST maintain the original location and readability of the labels on the machine. If any label is removed or becomes unreadable, REPLACE that label before using the machine again. Contact Grizzly at (800) 523-4777 or www.grizzly.com to order new labels.
-50-
Model G0671/G0672/G0673 (Mfg. Since 1/13
WARRANTY CARD
Name _____________________________________________________________________________
Street _____________________________________________________________________________
City _______________________ State _________________________ Zip _____________________
Phone # ____________________ Email _________________________________________________
Model # ____________________ Order # _______________________ Serial # __________________
The following information is given on a voluntary basis. It will be used for marketing purposes to help us develop better products and services. Of course, all information is strictly confidential.
1. How did you learn about us? ____ Advertisement ____ Friend ____ Catalog ____ Card Deck ____ Website ____ Other:
2. Which of the following magazines do you subscribe to?
____ Cabinetmaker & FDM ____ Family Handyman ____ Hand Loader ____ Handy ____ Home Shop Machinist ____ Journal of Light Cont. ____ Live Steam ____ Model Airplane News ____ Old House Journal ____ Popular Mechanics
3. What is your annual household income? ____ $20,000-$29,000 ____ $30,000-$39,000 ____ $40,000-$49,000 ____ $50,000-$59,000 ____ $60,000-$69,000 ____ $70,000+
CUT ALONG DOTTED LINE
4. What is your age group? ____ 20-29 ____ 30-39 ____ 40-49 ____ 50-59 ____ 60-69 ____ 70+
5. How long have you been a woodworker/metalworker? ____ 0-2 Years ____ 2-8 Years ____ 8-20 Years ____20+ Years
6. How many of your machines or tools are Grizzly? ____ 0-2 ____ 3-5 ____ 6-9 ____ 10+
____ Popular Science ____ Popular Woodworking ____ Precision Shooter ____ Projects in Metal ____ RC Modeler ____ Rie ____ Shop Notes ____ Shotgun News ____ Today’s Homeowner ____ Wood
____ Wooden Boat ____ Woodshop News ____ Woodsmith ____ Woodwork ____ Woodworker West ____ Woodworker’s Journal ____ Other:
7. Do you think your machine represents a good value? _____Yes _____No
8. Would you recommend Grizzly Industrial to a friend? _____Yes _____No
9. Would you allow us to use your name as a reference for Grizzly customers in your area? Note: We never use names more than 3 times. _____ Yes _____No
10. Comments: _____________________________________________________________________
_________________________________________________________________________________
_________________________________________________________________________________
_________________________________________________________________________________
FOLD ALONG DOTTED LINE
FOLD ALONG DOTTED LINE
Place
Stamp
Here
GRIZZLY INDUSTRIAL, INC. P.O. BOX 2069 BELLINGHAM, WA 98227-2069
Send a Grizzly Catalog to a friend:
Name_______________________________
Street_______________________________
City______________State______Zip______
TAPE ALONG EDGES--PLEASE DO NOT STAPLE
WARRANTY AND RETURNS
We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, special,
WARRANTY AND RETURNS
Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole written warranty and any and all warranties that may be implied by law, including any merchantability or fitness, for any par­ticular purpose, are hereby limited to the duration of this written warranty. We do not warrant or represent that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants. In no event shall Grizzly’s liability under this warranty exceed the purchase price paid for the product and any legal actions brought against Grizzly shall be tried in the State of Washington, County of Whatcom.
or consequential damages arising from the use of our products.
To take advantage of this warranty, contact us by mail or phone and give us all the details. We will then issue you a “Return Number,’’ which must be clearly posted on the outside as well as the inside of the carton. We will not accept any item back without this number. Proof of purchase must accompany the merchandise.
The manufacturers reserve the right to change specifications at any time because they constantly strive to achieve better quality equipment. We make every effort to ensure that our products meet high quality and durability standards and we hope you never need to use this warranty.
Please feel free to write or call us if you have any questions about the machine or the manual.
Thank you again for your business and continued support. We hope to serve you again soon.
Buy Direct and Save with Grizzly®– Trusted, Proven and a Great Value!
~Since 1983~
Visit Our Website Today For Current Specials!
ORDER
24 HOURS A DAY!
1-800-523-4777
Loading...