MODEL G0657/G0658
BENCHTOP LATHE
OWNER'S MANUAL
(For models manufactured since 5/13)
G0657
G0658
COPYRIGHT © FEBRUARY, 2008 BY GRIZZLY INDUSTRIAL, INC., REVISED MARCH, 2013 (TS)
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#JB10401 PRINTED IN TAI WA N
This manual provides critical safety instructions on the proper setup,
operation, maintenance, and service of this machine/tool. Save this
document, refer to it often, and use it to instruct other operators.
Failure to read, understand and follow the instructions in this manual
may result in fire or serious personal injury—including amputation,
electrocution, or death.
The owner of this machine/tool is solely responsible for its safe use.
This responsibility includes but is not limited to proper installation in
a safe environment, personnel training and usage authorization,
proper inspection and maintenance, manual availability and comprehension, application of safety devices, cutting/sanding/grinding tool
integrity, and the usage of personal protective equipment.
The manufacturer will not be held liable for injury or property damage
from negligence, improper training, machine modifications or misuse.
Some dust created by power sanding, sawing, grinding, drilling, and
other construction activities contains chemicals known to the State
of California to cause cancer, birth defects or other reproductive
harm. Some examples of these chemicals are:
• Lead from lead-based paints.
• Crystalline silica from bricks, cement and other masonry products.
• Arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you
do this type of work. To reduce your exposure to these chemicals:
Work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter
out microscopic particles.
Table of Contents
INTRODUCTION ............................................... 2
Foreword ........................................................ 2
Contact Info.................................................... 2
Functional Overview ...................................... 2
G0657/G0658 Identification ........................... 3
G0657 Machine Data Sheet .......................... 4
G0658 Machine Data Sheet .......................... 6
SECTION 1: SAFETY ....................................... 8
Safety Instructions for Machinery .................. 8
Additional Safety for Wood Lathes .............. 10
SECTION 2: POWER SUPPLY ...................... 11
Availability .........................................................11
Full-Load Current Rating .................................. 11
110V Circuit Requirements ...............................11
Grounding & Plug Requirements ...................... 12
Extension Cords ................................................ 12
SECTION 3: SETUP ....................................... 13
Unpacking .................................................... 13
Inventory ...................................................... 13
Cleanup ........................................................ 14
Site Considerations ...................................... 15
Mounting ...................................................... 16
Assembly ..................................................... 17
Test Run ...................................................... 18
SECTION 5: ACCESSORIES ......................... 30
SECTION 6: MAINTENANCE ......................... 32
Schedule ...................................................... 32
Cleaning ....................................................... 32
Unpainted Cast Iron ..................................... 32
Lubrication ................................................... 32
SECTION 7: SERVICE ................................... 33
Troubleshooting ........................................... 33
Motor & Electrical .............................................. 33
Wood Lathe Operation ...................................... 34
Changing Belt .............................................. 35
SECTION 8: WIRING ...................................... 37
Wiring Safety Instructions ............................ 37
G0657/G0658 Wiring Diagram .................... 38
SECTION 9: PARTS ....................................... 39
G0657 Main ................................................. 39
G0657 Labels............................................... 42
G0658 Main ................................................. 43
G0658 Labels............................................... 46
WARRANTY AND RETURNS ........................ 49
SECTION 4: OPERATIONS ........................... 19
Disabling Switch........................................... 19
Basic Controls .............................................. 20
Changing Speed Ranges ............................. 21
Adjusting Tailstock ....................................... 22
Adjusting Tool Rest ...................................... 22
Installing/Removing Spur Center ................. 23
Installing/Removing Live Center .................. 23
Removing/Installing Faceplate ..................... 24
Selecting Turning Tools ............................... 25
Outboard Turning (G0658 Only) .................. 26
Spindle Turning ............................................ 27
Faceplate Turning ........................................ 28
Sanding/Finishing ........................................ 29
INTRODUCTION
Foreword
We are proud to offer the G0657/G0658 Benchtop
Lathe. This machine is part of a growing Grizzly
family of fine woodworking machinery. When
used according to the guidelines set forth in this
manual, you can expect years of trouble-free,
enjoyable operation and proof of Grizzly’s commitment to customer satisfaction.
The specifications, drawings, and photographs
illustrated in this manual represent the Model
G0657/G0658 as supplied when the manual was
prepared. However, owing to Grizzly’s policy
of continuous improvement, changes may be
made at any time with no obligation on the part
of Grizzly.
For your convenience, we always keep current
Grizzly manuals available on our website at www.
grizzly.com. Any updates to your machine will be
reflected in these manuals as soon as they are
complete.
Contact Info
If you have any comments regarding this manual,
please write to us at the address below:
Functional Overview
A wood lathe is used to turn wood stock. The
primary components of the wood lathe are the
headstock, the tailstock, and the tool rest.
For most turning procedures, a round or nearlyround workpiece is clamped between the headstock spur center and the tailstock live center.
The tool rest is positioned to provide stability to
the chisel or other cutting tool while it is pressed
into the workpiece. The lathe is turned ON, which
causes the spindle to rotate. Pressing the cutting tool into the workpiece while it is turning
cuts grooves around the circumference of the
stock. Moving the cutting tool along the length
of the workpiece allows the user to shape the
workpiece into perfect cylinders, tapers, and intricate designs.
Another option is faceplate turning. Faceplate
turning is be used to create plates, bowls, and
other shallow or open-faced forms. In this method,
the tailstock is moved completely out of the way
and the workpiece is attached to the faceplate on
the headstock. Again, the tool rest is positioned to
provide support to the cutting tool. The outboard
turning attachment on the Model G0658 provides
the option for turning large workpieces without the
lathe bed interfering with the operation.
C
/O Technical Documentation Manager
We stand behind our machines. If you have any
service questions or parts requests, please call or
write us at the location listed below.
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Grizzly Industrial, Inc.
P.O. Box 2069
Bellingham, WA 98227-2069
Email: manuals@grizzly.com
Grizzly Industrial, Inc.
1203 Lycoming Mall Circle
Muncy, PA 17756
Phone: (570) 546-9663
Fax: (800) 438-5901
E-Mail: techsupport@grizzly.com
Web Site: http://www.grizzly.com
Once a rough shape is created on the lathe, it can
be sanded smooth by moving the tool rest out of
the way and carefully sanding along the length of
the workpiece while the lathe is rotating.
To allow for greater versatility, the spindle speed
can be adjusted by repositioning the belt position
in the head stock and by turning the speed adjustment knob on the control panel.
Models G0657/G0658 (Mfg. Since 5/13)
G0657/G0658 Identification
B
A
L
M
N
A. Spindle Handwheel
B. Headstock
C. Faceplate
D. Spur Center
E. Tool Rest
F. Tool Rest Lock Handle
G. Tool Rest Base Release Lever
H. Live Center
I. Quill Lock Handle
J. Quill Handwheel
K. Tailstock
O
Figure 1. Model G0657/G0658 Identification.
C
D
Q
P
E
R
L. Outboard Tool Rest Mount (G0658 only)
M. Digital Speed Display
N. Speed Control Dial
O. ON/OFF Switch w/Disabling Key
P. Belt Tension Lever
Q. Belt Tension Lock Handle
R. Tool Rest Base
S. Motor
T. Lathe Bed
U. Tailstock Release Lever
V. Leveling Foot
H
F
G
T
S
I
J
K
U
V
To reduce the risk of serious injury when using this machine:
• Read and understand this entire manual before starting.
• Wear eye protection.
• Do not wear gloves, necktie, or loose clothing.
• Tighten all locks before operating.
• Rotate workpiece by hand before applying power.
• Rough out workpiece before installing on faceplate.
• Do not use split workpieces or ones containing knots.
• Use lowest speed when starting new workpiece.
Models G0657/G0658 (Mfg. Since 5/13)
-3-
MACHINE DATA
Spindle Speed Range.............................................................................................................. 300 – 3600 RPM
SHEET
Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901
MODEL G0657 10 X 16 HEAVY-DUTY BENCH-TOP WOOD
LATHE
Product Dimensions:
Weight................................................................................................................................................................ 79 lbs.
Width (side-to-side) x Depth (front-to-back) x Height..................................................................... 36 x 13-1/2 x 12 in.
Footprint (Length x Width)................................................................................................................. 7-3/4 x 31-1/2 in.
Shipping Dimensions:
Type..................................................................................................................................................... Cardboard Box
Content........................................................................................................................................................... Machine
Weight................................................................................................................................................................ 90 lbs.
Length x Width x Height....................................................................................................................... 35 x 15 x 16 in.
Must Ship Upright.................................................................................................................................................... No
Electrical:
Power Requirement........................................................................................................... 110V, Single-Phase, 60 Hz
Prewired Voltage.................................................................................................................................................. 110V
Full-Load Current Rating....................................................................................................................................... 2.5A
Minimum Circuit Size.............................................................................................................................................. 15A
Connection Type....................................................................................................................................... Cord & Plug
Power Cord Included.............................................................................................................................................. Yes
Power Cord Length................................................................................................................................................. 6 ft.
Power Cord Gauge......................................................................................................................................... 16 AWG
Plug Included.......................................................................................................................................................... Yes
Included Plug Type................................................................................................................................................ 5-15
Switch Type.................................................................................................. Paddle Safety Switch w/Removable Key
Motors:
Main
Type.............................................................................................................................................. Universal DC
Horsepower............................................................................................................................................. 1/2 HP
Phase............................................................................................................................................ Single-Phase
Amps........................................................................................................................................................... 2.5A
Speed................................................................................................................................................ 2500 RPM
Power Transfer .................................................................................................................................. Belt Drive
Bearings..................................................................................................... Shielded & Permanently Lubricated
Main Specifications:
Operation Information
Swing Over Bed......................................................................................................................................... 10 in.
Dist Between Centers................................................................................................................................ 16 in.
Swing Over Tool Rest.................................................................................................................................. 7 in.
Swing Over Tool Rest Base.................................................................................................................. 7-1/4 in.
No of Spindle Speeds....................................................................................................................................... 3
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Models G0657/G0658 (Mfg. Since 5/13)
Spindle Information
Spindle Taper............................................................................................................................................ MT#2
Spindle Thread Size.................................................................................................................................... 1 in.
Spindle TPI................................................................................................................................................ 8 TPI
Spindle Thread Direction.................................................................................................................. Right Hand
Spindle Bore......................................................................................................................................... 0.433 in.
Type of Included Spindle Center................................................................................................................. Spur
Outboard Spindle Thread Direction.................................................................................................... Left Hand
Outboard Spindle Size.............................................................................................................................. 3/4 in.
Outboard Spindle TPI.............................................................................................................................. 16 TPI
Tool Rest Information
Tool Rest Width..................................................................................................................................... 5-7/8 in.
Tool Rest Post Diameter........................................................................................................................... 5/8 in.
Tool Rest Post Length......................................................................................................................... 2-7/16 in.
Tool Rest Base Height......................................................................................................................... 1-5/16 in.
Tailstock Information
Tailstock Taper.......................................................................................................................................... MT#2
Type of Included Tailstock Center............................................................................................................... Live
Construction
Bed.......................................................................................................................... Precision-Ground Cast Iron
Headstock............................................................................................................................... Cast Iron & Steel
Tailstock.................................................................................................................................. Cast Iron & Steel
Paint....................................................................................................................................................... Enamel
Other Related Information
Bed Width.............................................................................................................................................. 7-7/8 in.
Faceplate Size........................................................................................................................................ 3.15 in.
Other Specifications:
Country Of Origin ............................................................................................................................................. Taiwan
Warranty ........................................................................................................................................................... 1 Year
Approximate Assembly & Setup Time ........................................................................................................ 30 Minutes
Serial Number Location ........................................................................................................... ID Label on Lathe Bed
ISO 9001 Factory .................................................................................................................................................... No
CSA Certified ......................................................................................................................................................... Yes
Models G0657/G0658 (Mfg. Since 5/13)
-5-
MACHINE DATA
SHEET
Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901
MODEL G0658 12 X 20 HEAVY-DUTY BENCH-TOP WOOD
LATHE
Product Dimensions:
Weight.............................................................................................................................................................. 121 lbs.
Width (side-to-side) x Depth (front-to-back) x Height............................................................... 45-1/2 x 15-1/2 x 16 in.
Footprint (Length x Width)....................................................................................................................... 8-1/2 x 35 in.
Shipping Dimensions:
Type..................................................................................................................................................... Cardboard Box
Content........................................................................................................................................................... Machine
Weight.............................................................................................................................................................. 132 lbs.
Length x Width x Height....................................................................................................................... 38 x 16 x 17 in.
Must Ship Upright.................................................................................................................................................... No
Electrical:
Power Requirement........................................................................................................... 110V, Single-Phase, 60 Hz
Prewired Voltage.................................................................................................................................................. 110V
Full-Load Current Rating....................................................................................................................................... 3.2A
Minimum Circuit Size.............................................................................................................................................. 15A
Connection Type....................................................................................................................................... Cord & Plug
Power Cord Included.............................................................................................................................................. Yes
Power Cord Length................................................................................................................................................. 6 ft.
Power Cord Gauge......................................................................................................................................... 16 AWG
Plug Included.......................................................................................................................................................... Yes
Included Plug Type................................................................................................................................................ 5-15
Switch Type.................................................................................................. Paddle Safety Switch w/Removable Key
Motors:
Main
Type.............................................................................................................................................. Universal DC
Horsepower............................................................................................................................................. 3/4 HP
Phase............................................................................................................................................ Single-Phase
Amps........................................................................................................................................................... 3.2A
Speed................................................................................................................................................ 2500 RPM
Power Transfer .................................................................................................................................. Belt Drive
Bearings..................................................................................................... Shielded & Permanently Lubricated
Main Specifications:
Operation Information
Swing Over Bed......................................................................................................................................... 12 in.
Dist Between Centers................................................................................................................................ 20 in.
Swing Over Tool Rest.................................................................................................................................. 9 in.
Swing Over Tool Rest Base......................................................................................................................... 9 in.
No of Spindle Speeds....................................................................................................................................... 3
Spindle Speed Range.............................................................................................................. 300 – 3600 RPM
Floor to Center Height......................................................................................................................... 11-1/2 in.
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Models G0657/G0658 (Mfg. Since 5/13)
Spindle Information
Spindle Taper............................................................................................................................................ MT#2
Spindle Thread Size.................................................................................................................................... 1 in.
Spindle TPI................................................................................................................................................ 8 TPI
Spindle Thread Direction.................................................................................................................. Right Hand
Spindle Bore......................................................................................................................................... 0.433 in.
Type of Included Spindle Center................................................................................................................. Spur
Outboard Spindle Thread Direction.................................................................................................... Left Hand
Outboard Spindle Size.............................................................................................................................. 3/4 in.
Outboard Spindle TPI.............................................................................................................................. 16 TPI
Tool Rest Information
Tool Rest Width................................................................................................................................... 6-1/16 in.
Tool Rest Post Diameter........................................................................................................................... 5/8 in.
Tool Rest Post Length........................................................................................................................... 3-5/8 in.
Tool Rest Base Height......................................................................................................................... 1-7/16 in.
Tailstock Information
Tailstock Taper.......................................................................................................................................... MT#2
Type of Included Tailstock Center............................................................................................................... Live
Construction
Bed.......................................................................................................................... Precision-Ground Cast Iron
Headstock............................................................................................................................... Cast Iron & Steel
Tailstock.................................................................................................................................. Cast Iron & Steel
Paint....................................................................................................................................................... Enamel
Other Related Information
Bed Width.............................................................................................................................................. 7-7/8 in.
Faceplate Size........................................................................................................................................ 3.15 in.
Other Specifications:
Country Of Origin ............................................................................................................................................. Taiwan
Warranty ........................................................................................................................................................... 1 Year
Approximate Assembly & Setup Time ........................................................................................................ 30 Minutes
Serial Number Location ........................................................................................................... ID Label on Lathe Bed
ISO 9001 Factory .................................................................................................................................................... No
CSA Certified ......................................................................................................................................................... Yes
Models G0657/G0658 (Mfg. Since 5/13)
-7-
SECTION 1: SAFETY
For Your Own Safety, Read Instruction
Manual Before Operating This Machine
The purpose of safety symbols is to attract your attention to possible hazardous conditions.
This manual uses a series of symbols and signal words intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that
safety messages by themselves do not eliminate danger and are not a substitute for proper
accident prevention measures. Always use common sense and good judgment.
Indicates an imminently hazardous situation which, if not avoided,
WILL result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided,
COULD result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided,
MAY result in minor or moderate injury. It may also be used to alert
against unsafe practices.
This symbol is used to alert the user to useful information about
NOTICE
proper operation of the machine.
Safety Instructions for Machinery
OWNER’S MANUAL. Read and understand this
owner’s manual BEFORE using machine.
TRAINED OPERATORS ONLY. Untrained operators have a higher risk of being hurt or killed.
Only allow trained/supervised people to use this
machine. When machine is not being used, disconnect power, remove switch keys, or lock-out
machine to prevent unauthorized use—especially
around children. Make workshop kid proof!
DANGEROUS ENVIRONMENTS. Do not use
machinery in areas that are wet, cluttered, or have
poor lighting. Operating machinery in these areas
greatly increases the risk of accidents and injury.
MENTAL ALERTNESS REQUIRED. Full mental
alertness is required for safe operation of machinery. Never operate under the influence of drugs or
alcohol, when tired, or when distracted.
ELECTRICAL EQUIPMENT INJURY RISKS. You
can be shocked, burned, or killed by touching live
electrical components or improperly grounded
machinery. To reduce this risk, only allow qualified
service personnel to do electrical installation or
repair work, and always disconnect power before
accessing or exposing electrical equipment.
DISCONNECT POWER FIRST.
nect machine from power supply BEFORE making
adjustments, changing tooling, or servicing machine.
This prevents an injury risk from unintended startup
or contact with live electrical components.
EYE PROTECTION. Always wear ANSI-approved
safety glasses or a face shield when operating or
observing machinery to reduce the risk of eye
injury or blindness from flying particles. Everyday
eyeglasses are NOT approved safety glasses.
Always discon-
-8-
Models G0657/G0658 (Mfg. Since 5/13)
WEARING PROPER APPAREL. Do not wear
clothing, apparel or jewelry that can become
entangled in moving parts. Always tie back or
cover long hair. Wear non-slip footwear to avoid
accidental slips, which could cause loss of workpiece control.
HAZARDOUS DUST. Dust created while using
machinery may cause cancer, birth defects, or
long-term respiratory damage. Be aware of dust
hazards associated with each workpiece material,
and always wear a NIOSH-approved respirator to
reduce your risk.
HEARING PROTECTION. Always wear hearing protection when operating or observing loud
machinery. Extended exposure to this noise
without hearing protection can cause permanent
hearing loss.
REMOVE ADJUSTING TOOLS. Tools left on
machinery can become dangerous projectiles
upon startup. Never leave chuck keys, wrenches,
or any other tools on machine. Always verify
removal before starting!
USE CORRECT TOOL FOR THE JOB. Only use
this tool for its intended purpose—do not force
it or an attachment to do a job for which it was
not designed. Never make unapproved modifications—modifying tool or using it differently than
intended may result in malfunction or mechanical
failure that can lead to personal injury or death!
AWKWARD POSITIONS. Keep proper footing
and balance at all times when operating machine.
Do not overreach! Avoid awkward hand positions
that make workpiece control difficult or increase
the risk of accidental injury.
CHILDREN & BYSTANDERS. Keep children and
bystanders at a safe distance from the work area.
Stop using machine if they become a distraction.
FORCING MACHINERY. Do not force machine.
It will do the job safer and better at the rate for
which it was designed.
NEVER STAND ON MACHINE. Serious injury
may occur if machine is tipped or if the cutting
tool is unintentionally contacted.
STABLE MACHINE. Unexpected movement during operation greatly increases risk of injury or
loss of control. Before starting, verify machine is
stable and mobile base (if used) is locked.
USE RECOMMENDED ACCESSORIES. Consult
this owner’s manual or the manufacturer for recommended accessories. Using improper accessories will increase the risk of serious injury.
UNATTENDED OPERATION. To reduce the
risk of accidental injury, turn machine OFF and
ensure all moving parts completely stop before
walking away. Never leave machine running
while unattended.
MAINTAIN WITH CARE. Follow all maintenance
instructions and lubrication schedules to keep
machine in good working condition. A machine
that is improperly maintained could malfunction,
leading to serious personal injury or death.
CHECK DAMAGED PARTS. Regularly inspect
machine for any condition that may affect safe
operation. Immediately repair or replace damaged
or mis-adjusted parts before operating machine.
MAINTAIN POWER CORDS. When disconnecting cord-connected machines from power, grab
and pull the plug—NOT the cord. Pulling the cord
may damage the wires inside. Do not handle
cord/plug with wet hands. Avoid cord damage by
keeping it away from heated surfaces, high traffic
areas, harsh chemicals, and wet/damp locations.
GUARDS & COVERS. Guards and covers reduce
accidental contact with moving parts or flying
debris. Make sure they are properly installed,
undamaged, and working correctly.
Models G0657/G0658 (Mfg. Since 5/13)
EXPERIENCING DIFFICULTIES. If at any time
you experience difficulties performing the intended operation, stop using the machine! Contact our
Technical Support at (570) 546-9663.
-9-
Additional Safety for Wood Lathes
MAIN INJURY HAZARDS: Death or crushing injury from getting entangled in rotating spindle
or workpiece; death, blindness, or broken bones from being struck by a workpiece that breaks
apart or comes loose during rotation, turning tool kickback, or flying wood chips. To minimize
your risk of these hazards, always heed the following warning information:
INTEGRITY OF STOCK. Verify each workpiece
is free of knots, splits, nails, or foreign material
to ensure it can safely rotate on spindle without
breaking apart or causing turning tool kickback.
WORKPIECE PREPARATION. Before mounting,
cut off waste portions with a bandsaw or other tool
to ensure workpiece has no large edges to catch
turning tool, and it will rotate without dangerous
wobbling.
SECURING LOCKS. Verify tool rest, headstock,
and tailstock are secure before turning lathe ON.
SECURING WORKPIECE. A n improperly secured
workpiece can fly off spindle with deadly force.
Use proven setup techniques and always verify
workpiece is well-secured before starting lathe.
Only use high-quality fasteners with non-tapered
heads for faceplate attachment.
TOOL SUPPORT. An improperly supported tool
may be grabbed or ejected. Adjust tool rest
approximately
above workpiece center line to provide proper
support for turning tool. Firmly hold turning tool
with both hands against tool rest.
TOOL KICKBACK. Occurs when turning tool is
ejected from workpiece with great force, striking
operator or bystanders. Commonly caused by
poor workpiece selection/preparation, improper
tool usage, or improper machine setup or tool rest
adjustment.
ADJUSTMENT TOOLS. Remove all chuck keys,
wrenches, and adjustment tools before turning
lathe ON. A tool left on the lathe can become a
deadly projectile when spindle is started.
1
⁄4" away from workpiece and 1⁄8"
EYE/FACE PROTECTION. Always wear a face
shield and safety glasses when operating lathe.
PROPER APPAREL. Do not wear gloves, necktie
or loose clothing. Keep keep long hair away from
rotating spindle.
SPEED RATES. Select correct spindle speed for
workpiece size, type, shape, and condition. Use
low speeds when roughing or when turning large,
long, or non-concentric workpieces. Allow spindle
to reach full speed before turning.
NEW SETUPS. Test each new setup by starting
spindle rotation at the lowest speed and standing
to the side of the lathe until workpiece reaches full
speed and you can verify safe rotation.
ROUGHING. Use correct tool. Take light cuts,
use low speeds, and firmly support tool with both
hands.
SHARP TOOLS. Only use sharp turning tools—
they cut with less resistance than dull tools. Dull
turning tools can catch or grab and pull your
hands into the rotating workpiece.
STOPPING SPINDLE. Always allow spindle to
completely stop on its own. Never put hands or
another object on spinning workpiece.
ADJUSTMENTS/MAINTENANCE. Make sure
wood lathe is turned OFF, disconnected from
power, and all moving parts a r e c o mpl e t e ly s top p e d
before doing adjustments or maintenance.
MEASURING WORKPIECE. Only measure workpiece after it has stopped. Trying to measure a
spinning workpiece increases entanglement risk.
SAFE CLEARANCES. Before starting spindle,
verify workpiece has adequate clearance by handrotating it through its entire range of motion.
-10 -
SANDING/POLISHING. To reduce entanglement
risk, remove tool rest before sanding. Never completely wrap sandpaper around workpiece.
Models G0657/G0658 (Mfg. Since 5/13)
SECTION 2: POWER SUPPLY
Before installing the machine, consider the availability and proximity of the required power supply
circuit. If an existing circuit does not meet the
requirements for this machine, a new circuit must
be installed. To minimize the risk of electrocution,
fire, or equipment damage, installation work and
electrical wiring must be done by an electrician or
qualified service personnel in accordance with all
applicable codes and standards.
Electrocution, fire, or
equipment damage may
occur if machine is not
correctly grounded and
connected to the power
The full-load current rating is the amperage a
machine draws at 100% of the rated output power.
On machines with multiple motors, this is the
amperage drawn by the largest motor or sum of all
motors and electrical devices that might operate
at one time during normal operations.
The full-load current is not the maximum amount
of amps that the machine will draw. If the machine
is overloaded, it will draw additional amps beyond
the full-load rating.
If the machine is overloaded for a sufficient length
of time, damage, overheating, or fire may result—
especially if connected to an undersized circuit.
To reduce the risk of these hazards, avoid overloading the machine during operation and make
sure it is connected to a power supply circuit that
meets the requirements in the following section.
For your own safety and protection of
Note: The circuit requirements listed in this man-
ual apply to a dedicated circuit—where only one
machine will be running at a time. If this machine
will be connected to a shared circuit where multiple machines will be running at the same time,
consult a qualified electrician to ensure that the
circuit is properly sized for safe operation.
A power supply circuit includes all electrical
equipment between the breaker box or fuse panel
in the building and the machine. The power supply circuit used for this machine must be sized to
safely handle the full-load current drawn from the
machine for an extended period of time. (If this
machine is connected to a circuit protected by
fuses, use a time delay fuse marked D.)
This machine is prewired to operate on a power
supply circuit that has a verified ground and meets
the following requirements:
Availability
Serious injury could occur if you connect
the machine to power before completing the
setup process. DO NOT connect to power
until instructed later in this manual.
110V Circuit Requirements
Nominal Voltage .............................. 110V–120V
Cycle ..........................................................60 Hz
Phase ........................................... Single-Phase
Power Supply Circuit ......................... 15 Amps
Plug/Receptacle ............................. NEMA 5 -15
supply.
Full-Load Current Rating
Model G0657:
Full-Load Current Rating at 110V .....2.5 Amps
Model G0658:
Full-Load Current Rating at 110V .....3.2 Amps
Models G0657/G0658 (Mfg. Since 5/13)
property, consult an electrician if you are
unsure about wiring practices or electrical
codes in your area.
-11-
Improper connection of the equipment-grounding
wire can result in a risk of electric shock. The
wire with green insulation (with or without yellow
stripes) is the equipment-grounding wire. If repair
or replacement of the power cord or plug is necessary, do not connect the equipment-grounding
wire to a live (current carrying) terminal.
Check with a qualified electrician or service personnel if you do not understand these grounding
requirements, or if you are in doubt about whether
the tool is properly grounded. If you ever notice
that a cord or plug is damaged or worn, disconnect it from power, and immediately replace it with
a new one.
We do not recommend using an extension cord
with this machine.
cord, only use it if absolutely necessary and only
on a temporary basis.
Extension cords cause voltage drop, which may
damage electrical components and shorten motor
life. Voltage drop increases as the extension cord
size gets longer and the gauge size gets smaller
(higher gauge numbers indicate smaller sizes).
Any extension cord used with this machine must
contain a ground wire, match the required plug
and receptacle, and meet the following requirements:
Grounding & Plug Requirements
it will not fit the outlet, have a qualified
electrician install the proper outlet with a
This machine MUST be grounded. In the event
of certain malfunctions or breakdowns, grounding
reduces the risk of electric shock by providing a
path of least resistance for electric current.
This machine is equipped with a power cord that
has an equipment-grounding wire and a grounding plug (similar to the figure below). The plug
must only be inserted into a matching receptacle
(outlet) that is properly installed and grounded in
accordance with all local codes and ordinances.
GROUNDED
5-15 RECEPTACLE
Grounding Prong
5-15 PLUG
Extension Cords
If you must use an extension
Neutral Hot
Figure 2. Typical 5-15 plug and receptacle.
SHOCK HAZARD!
Two-prong outlets do not meet the grounding
requirements for this machine. Do not modify
or use an adapter on the plug provided—if
verified ground.
-12-
Minimum Gauge Size ...........................14 AWG
Maximum Length (Shorter is Better).......50 ft.
Models G0657/G0658 (Mfg. Since 5/13)
SECTION 3: SETUP
Inventory
This machine presents
serious injury hazards
to untrained users. Read
through this entire manual to become familiar with
the controls and operations before starting the
machine!
Wear safety glasses during the entire setup process!
Box Contents: (Figure 3) Qty
A. Benchtop Lathe (Not Shown) ..................... 1
B. Knockout Bar .............................................. 1
C. Safety Glasses ........................................... 1
D. Spur Center MT#2 ...................................... 1
E. Live Center MT#2 ....................................... 1
F. Hex Wrenches 2.5, 3, 6mm ............... 1 Each
B
C
The Model G0657/G0658
is a heavy machine. DO
NOT over-exert yourself
while unpacking or moving your machine—get
assistance.
Unpacking
The Model G06 57/G0658 was carefully packed
when it left our warehouse. If you discover the
machine is damaged after you have signed
for delivery, please immediately call Customer
Service at (570) 546-9663 for advice.
Save the containers and all packing materials for
possible inspection by the carrier or its agent.
Otherwise, filing a freight claim can be difficult.
When you are completely satisfied with the condition of your shipment, inventory the contents.
F
E
Figure 3. Box contents.
Additional Contents (G0658 only): Qty
G. Flat Washers
H. Lock Handles.............................................. 3
I. Outboard Turning Attachment .................... 1
G
H
Figure 4. Additional contents (G0658 only).
3
⁄8" ......................................... 3
D
I
Models G0657/G0658 (Mfg. Since 5/13)
If any nonproprietary parts are missing (e.g. a
nut or a washer), we will gladly replace them, or
for the sake of expediency, replacements can be
obtained at your local hardware store.
-13-
The unpainted surfaces of your machine are
coated with a heavy-duty rust preventative that
prevents corrosion during shipment and storage.
This rust preventative works extremely well, but it
will take a little time to clean.
Be patient and do a thorough job cleaning your
machine. The time you spend doing this now will
give you a better appreciation for the proper care
of your machine's unpainted surfaces.
There are many ways to remove this rust preventative, but the following steps work well in a wide
variety of situations. Always follow the manufacturer’s instructions with any cleaning product you
use and make sure you work in a well-ventilated
area to minimize exposure to toxic fumes.
Before cleaning, gather the following:
• Disposable rags
• Cleaner/degreaser (WD•40 works well)
• Safety glasses & disposable gloves
• Plastic paint scraper (optional)
Basic steps for removing rust preventative:
1.
2.
3.
4.
Many cleaning solvents
work in a well-ventilated
Avoid chlorine-based solvents, such as
Cleanup
Gasoline and petroleum
products have low flash
points and can explode
or cause fire if used to
clean machinery. Avo i d
using these products
to clean machinery.
Put on safety glasses.
Coat the rust preventative with a liberal
amount of cleaner/degreaser, then let it soak
for 5–10 minutes.
Wipe off the surfaces. If your cleaner/degreas-
er is effective, the rust preventative will wipe
off easily. If you have a plastic paint scraper,
scrape off as much as you can first, then wipe
off the rest with the rag.
are toxic if inhaled. Only
area.
NOTICE
acetone or brake parts cleaner, that may
damage painted surfaces.
T23692—Orange Power Degreaser
A great product for removing the waxy shipping
grease from your machine during clean up.
Figure 5. T23692 Orange Power Degreaser.
Repeat Steps 2–3 as necessary until clean,
then coat all unpainted surfaces with a quality
metal protectant to prevent rust.
-14-
Models G0657/G0658 (Mfg. Since 5/13)
Site Considerations
Weight Load
Physical Environment
Place this machine near an existing power source.
Shadows, glare, or strobe effects that may distract
Refer to the Machine Data Sheet for the weight
of your machine. Make sure that the surface upon
which the machine is placed will bear the weight
of the machine, additional equipment that may be
installed on the machine, and the heaviest workpiece that will be used. Additionally, consider the
weight of the operator and any dynamic loading
that may occur when operating the machine.
Space Allocation
Consider the largest size of workpiece that will
be processed through this machine and provide
enough space around the machine for adequate
operator material handling or the installation of
auxiliary equipment. With permanent installations,
leave enough space around the machine to open
or remove doors/covers as required by the maintenance and service described in this manual.
See below for required space allocation.
Children or untrained people
may be seriously injured by
this machine. Only install in an
access restricted location.
The physical environment where the machine is
operated is important for safe operation and longevity of machine components. For best results,
operate this machine in a dry environment that is
free from excessive moisture, hazardous chemicals, airborne abrasives, or extreme conditions.
Extreme conditions for this type of machinery are
generally those where the ambient temperature
range exceeds 41°–104°F; the relative humidity
range exceeds 20–95% (non-condensing); or the
environment is subject to vibration, shocks, or
bumps.
Electrical Installation
Make sure all power cords are protected from
traffic, material handling, moisture, chemicals,
or other hazards. Make sure to leave access to
a means of disconnecting the power source or
engaging a lockout/tagout device, if required.
Lighting
Lighting around the machine must be adequate
enough that operations can be performed safely.
or impede the operator must be eliminated.
37"
Model G0657
17"
Figure 6. Minimum working clearances.
Models G0657/G0658 (Mfg. Since 5/13)
50"
Model G0658
26"
-15-
Mounting
Once you have confirmed that your machine is
running properly, you may decide to mount it to
a workbench. Simply remove the adjustable feet
and mount it through the holes in the base.
The strongest mounting option is a "Through
Mount" where holes are drilled all the way through
the workbench, and hex bolts, washers, and hex
nuts are used to secure the drill press to the
workbench.
Hex
Bolt
Another option for mounting is a "Direct Mount"
where the machine is simply secured to the workbench with a lag screw.
Lag Screw
Flat Washer
Machine Base
Workbench
Figure 8. Example of a direct mount setup.
Flat Washer
Machine Base
Workbench
Flat Washer
Lock Washer
Hex Nut
Figure 7. Example of a through mount setup.
Whichever method you choose, it is crucial that
the workbench is perfectly flat. Mounting the lathe
to a surface that is not flat may cause the lathe
bed to warp. Make sure all four corners are sitting
firmly on the workbench and, if necessary, use
shims to level the lathe and prior to mounting.
Do not overtighten the mounting fasteners as this
may crack the cast iron feet.
-16 -
Models G0657/G0658 (Mfg. Since 5/13)
Assembly
To install the outboard turning attachment
(Model G0658 only):
Before use, the tool rest must be moved out of its
shipping position and centers must be inserted.
For the Model G0658, installing the outboard turning attachment is an optional step.
To prepare the lathe:
1. Loosen the release lever and rotate the tool
rest base away from the lathe bed.
2. Loosen the tool rest lock handle and rotate
the tool rest so that it is positioned parallel to
the lathe bed (Figure 9).
Tool Rest
Tool Rest
Lock Handle
Tool Rest
Base
1. Insert one of the lock handles through the
upper slot in the outboard turning attachment,
as shown in Figure 10.
Lock Handle
Outboard Turning
Attachment
Figure 10. Positioning Handle
2. Line up the threaded portion of the handle
with one of the holes in the lathe base, then
thread the handle into the hole. Do not yet
fully tighten the handle.
Release
Lever
Figure 9. Tool rest positioned.
3. Tighten the tool rest lock handle.
4. To insert the centers, refer to Installing/
Removing Spur Center and Installing/
Removing Live Center on Page 23.
3. Tilt the outboard turning attachment as nec-
essary so the slots line up with the other two
holes in the lathe base, then thread in the
other two handles.
4. Firmly tighten the handles to secure the outboard turning attachment in position (Figure
11).
Outboard Turning
Attachment
Lock Handles
Models G0657/G0658 (Mfg. Since 5/13)
Figure 11. Outboard Turning Attachment
-17-
Test Run
Once the setup is complete, test run your machine
to make sure it runs properly and is ready for
regular operation.
The test run consists of verifying the following:
1) The motor powers up and runs correctly, and
2) the safety disabling mechanism on the switch
works correctly.
If, during the test run, you cannot easily locate
the source of an unusual noise or vibration, stop
using the machine immediately, then review
Troubleshooting on Page 33.
If you still cannot remedy a problem, contact our
Tech Support at (570) 546-9663 for assistance.
To test run the machine:
5. Turn the machine OFF.
6. Remove the switch disabling key, as shown
in Figure 12.
Figure 12. Removing switch key from paddle
switch.
7. Try to turn the start the machine with the
paddle switch.
1. Make sure you have read the safety instructions at the beginning of the manual and that
the machine is setup properly.
2. Make sure all tools and objects used during
setup are cleared away from the machine.
3. Connect the machine to the power source.
4. Verify that the machine is operating correctly
by turning the machine ON.
—When operating correctly, the machine
runs smoothly with little or no vibration or
rubbing noises.
— Investigate and correct strange or unusual
noises or vibrations before operating the
machine further. Always disconnect the
machine from power when investigating or
correcting potential problems.
—If the machine does not start, the switch
disabling feature is working as designed.
—If the machine starts, immediately stop the
machine. The switch disabling feature is
not working correctly. This safety feature
must work properly before proceeding with
regular operations. Call Tech Support for
help.
-18-
Models G0657/G0658 (Mfg. Since 5/13)
SECTION 4: OPERATIONS
Children or untrained people can be
. This
To help prevent unsupervised operation,
switch before leaving
Damage to your eyes, lungs, and ears could
result from using this machine without
proper protective gear. Always wear a face
shield, respirator, and hearing protection
when operating this machine.
Loose hair and clothing could get caught in
machinery and cause serious personal injury. Keep
loose clothing and long
hair away from moving
machinery.
Disabling Switch
The switch can be disabled by removing the key,
as shown below. Disabling the switch in this manner can prevent unauthorized operation of the
machine, which is important if it is not kept inside
an access-restricted building or in a location
where children may be present.
IMPORTANT: Disabling the switch only
restricts its function. It is not a substitute
for disconnecting machine from power when
adjusting or servicing.
NOTICE
If you have never used this type of machine
or equipment before, WE STRONGLY RECOMMEND that you read books, trade magazines, or get formal training before beginning any projects. Regardless of the content in this section, Grizzly Industrial will
not be held liable for accidents caused by
lack of training.
Figure 13. Disabling switch by removing key.
seriously injured by this machine
risk increases with unsupervised operation.
always disable
machine unattended. Make sure to place
key in a well-hidden or secure location!
Models G0657/G0658 (Mfg. Since 5/13)
-19 -
Basic Controls
Use the descriptions and figures below to become
familiar with the basic controls of your lathe.
Lathe ON/OFF Switch: Turns power ON/OFF to
the lathe motor, which rotates the spindle.
Speed Adjust Knob: Adjusts the speed of the
spindle within the current belt position speed
range.
RPM Display: Displays the spindle speed in revolutions per minute (RPM).
Base Release Lever: Releases the tool rest base
and allows it to be repositioned along the lathe
bed.
Tool Rest
Tool Rest Base
Tool Rest
Lock Handle
Base Release
Lever
Speed Display
ON/OFF Switch
Speed Adjust Knob
Figure 14. Control Panel.
Tool Rest: Provides a stable resting position for
turning tools.
Tool Rest Lock Handle: Locks the tool rest in
position relative to the tool rest base.
Figure 15. Tool Rest Controls.
Quill Handwheel: Moves the quill in and out to
allow the clamping or releasing of the workpiece.
Quill Lock Handle: Locks the quill in place to
prevent loosening during operation of the lathe.
Tailstock Release Lever: Releases the tailstock
to allow quick position adjustments.
Quill Handwheel
Quill Lock Handle
-20-
Tailstock
Release Lever
Figure 16. Tailstock Controls.
Models G0657/G0658 (Mfg. Since 5/13)
Changing Speed
Ranges
4. Locate the desired speed on the speed chart
on the rear of the lathe bed, and move the
belt to the necessary grooves on the motor
and spindle pulleys.
The variable speed motors on the Model G0657
and G0658 allow the spindle speed to vary
within three separate ranges. For greater speed
variations, the belt in the headstock can be
repositioned. A label on the top of the headstock
illustrates the belt positions and their speeds.
To change speeds:
1. DISCONNECT LATHE FROM POWER!
2. Loosen the belt tension screw handle (Figure
17). Be sure the belt tension lever moves
freely to release tension from the belt.
For Example: As indicated in the speed
chart, on the G0657, belt position B creates
an RPM range of 600-1800 (Figure 19).
G0657
POSITION
A 1200-3600
A
B
C
Motor Pulley
Figure 19. G0658 Spindle speeds.
5. Move the belt tension lever down, adjusting
tension so that when the belt is pressed with
moderate force, ½" of belt deflection is measured as shown in Figure 20, then tighten
belt tension lever screw.
B
C
POSITION RPM RANGE
A 1200-3600
B
C
RPM RANGE
600-1800
300-900
G0658
600-1800
300-900
Belt Tension Lever
Figure 17. Belt tension lever.
3. Open the rear access covers (Figure 18).
Figure 18. Side and rear access covers.
Models G0657/G0658 (Mfg. Since 5/13)
Belt Tension Handle
Upper Access Cover
Lower Access
Cover
Pulley
Deflection
Pulley
Figure 20. Belt deflection.
6. Close the rear covers.
-21-
Adjusting Tailstock
Adjusting Tool Rest
The tailstock is equipped with a cam-action
clamping system to secure it to the lathe bed.
When the lever is engaged, a locking plate lifts
and secures the tailstock to the bed.
To position the tailstock along the bed:
1. Loosen the release lever and move the
tailstock to the desired position (Figure 21).
Lathe Bed
Release
Lever
The tool rest base is equipped with a cam-action
clamping system to secure it to the lathe bed.
When the lever is engaged, a locking plate lifts up
and secures the tool rest base to the bed.
To position the tool rest base along the bed:
1. Loosen the release lever and slide the tool
rest base along the bed (Figure 23).
Lock Handle
Tool Rest
Base
Release
Lathe Bed
Lever
Figure 21. Tailstock controls.
2. Re-engage the release lever.
—If the release lever will not lock or release
the tailstock (either too loose or too tight),
loosen or tighten the tailstock mounting nut
(located on the underside of the tailstock)
in small increments as needed to achieve
the proper clamping pressure (Figure 22).
Figure 23. Tool rest controls.
2. Re-engage the release lever to lock the tool
rest base in place.
— If the release lever will not lock or release
(either too loose or too tight), then loosen
or tighten the tool rest base mounting nut
(located on the underside of the tool rest
base) in small increments as needed to
achieve the proper clamping pressure.
Refer to Figure 22.
To adjust the tool rest:
1. Loosen the lock handle (Figure 23) and
adjust the tool rest vertically and/or swivel it
as needed, then tighten the lock handle.
Tailstock Mounting Nut
Figure 22. Release lever adjustment.
-22-
Models G0657/G0658 (Mfg. Since 5/13)
Installing/Removing
Spur Center
The spur center installs into the headstock spindle with a taper fit.
To install the spur center:
1. DISCONNECT LATHE FROM POWER!
Knockout Bar
Headstock
Spindle Wheel
Spur Center
2. Insert the tapered end of the center into the
spindle, and push it in quickly and firmly
(Figure 24).
Headstock
Spindle Wheel
Spur Center
Figure 24. Inserting spur center into spindle.
3. Check that the center is securely installed
by giving it a quick tug. (A properly installed
center will not pull out by hand.)
Figure 25. Removing spur center.
Installing/Removing
Live Center
To install the live center:
1. Loosen the quill lock handle (if locked)
approximately half a turn counterclockwise.
2. Rotate the quill handwheel clockwise until the
quill protrudes about 3/4".
3. Insert the live center, as shown in Figure 26,
and push firmly.
Quill Lock Handle
To remove the spur center:
1. DISCONNECT LATHE FROM POWER!
2. Insert the knockout rod into the outboard
end of the spindle. Use a shop rag or wear a
glove to catch the center and gently tap the
rod handle until the spur center is freed from
the spindle (Figure 25).
Models G0657/G0658 (Mfg. Since 5/13)
Quill
Live Center
Figure 26. Live center installed in tailstock.
4. Tighten the quill lock handle.
Quill
Handwheel
-23-
To remove the live center:
1. Loosen the quill lock handle (if locked)
approximately half a turn counterclockwise.
Removing/Installing
Faceplate
2. Turn the quill handwheel counterclockwise
until the tailstock quill bottoms out, causing
the live center to be forced out of the quill.
The tailstock quill lock handle must always
be locked down while the lathe is in use. The
workpiece can be thrown from the lathe if
this step is not observed. Also, the tailstock
quill should not protrude from the tailstock
housing more than 2'' or the quill will not be
supported enough. Failure to follow these
warnings may result in personal injury.
These instructions cover removing and installing
the faceplate. To mount a workpiece to your faceplate, refer to Faceplate Turning on Page 28.
To remove the faceplate:
1. DISCONNECT LATHE FROM POWER!
2. Hold the headstock spindle wheel securely
while turning the faceplate counterclockwise
until it is removed. If the spur center is
installed, it will be removed during this process.
Faceplate
Headstock
Spindle wheel
Figure 27. Removing faceplate.
To install the faceplate:
1. DISCONNECT LATHE FROM POWER!
2. Thread faceplate onto spindle shaft until it is
secure against the shoulder on the spindle
shaft.
-24-
Models G0657/G0658 (Mfg. Since 5/13)
Selecting Turning
Tools
Lathe tools come in a variety of shapes and sizes
and usually fall into five major categories.
• Gouges—Mainly used for rough cutting,
detail cutting, and cove profiles. The rough
gouge is a hollow, double-ground tool with
a round nose, and the detail gouge is a hollow, double-ground tool with either a round or
pointed nose. Figure 28 shows an example
of a gouge.
• Scrapers—Mainly used where access for
other tools is limited, such as hollowing operations. This is a flat, double-ground tool that
comes in a variety of profiles (Round Nose,
Spear Point, Square Nose, etc.) to match
many different contours. Figure 30 shows an
example of a round nose scraper.
Figure 30. Round nose scraper.
• Parting Tools—Used for sizing and cutting off work. This is a flat tool with a sharp
pointed nose that may be single- or doubleground. Figure 31 shows an example of a
parting tool.
Figure 28. Gouge.
• Skew Chisel—A very versatile tool that can
be used for planing, squaring, V-cutting,
beading, and parting off. The skew chisel
is flat, double-ground with one side higher
than the other (usually at an angle of 20-40˚).
Figure 29 shows an example of a skew
chisel.
Figure 29. Skew chisel.
Figure 31. Parting tool.
• Specialty Tools—These are the unique,
special function tools to aid in hollowing, bowl
making, cutting profiles, etc. The Swan Neck
Hollowing Tool shown on Page 30 is a good
example of a specialty tool.
Models G0657/G0658 (Mfg. Since 5/13)
-25-
Outboard Turning
(G0658 Only)
The Model G0658 is equipped with a detachable
outboard turning attachment. This provides additional clearance for a greater variety of turning
tasks.
See Setup on Page 13 for instructions on installing the outboard turning attachment.
4. Loosen and remove the lock nut and clamp
washer from beneath the tool rest base
(Figure 33).
To mount a workpiece to the spindle handwheel
for outboard turning, see Faceplate Turning on
Page 28. The method for attaching a workpiece to
the spindle is the same for both turning methods.
To place the tool rest on the outboard turning
attachment:
1. DISCONNECT LATHE FROM POWER!
2. Prepare the outboard turning attachment by
thoroughly cleaning it to remove debris or
buildup.
3. Release the tool rest base release lever so
the tool rest moves freely, then position the
tool rest so the entire base sits on the lathe
bed. This will prevent the tool rest from falling
when the lock nut is removed (Figure 32).
Lock Nut
Figure 33. Lock nut and clamp washer location
(viewed from beneath).
5. Lift the tool rest from the lathe bed and reposition it on the outboard turning attachment
so that the clamp shaft protrudes through
the gap in the outboard turning attachment
(Figure 34).
Outboard Turning
Attachment
Clamp Washer
Clamp Shaft
Release Lever
Figure 32. Safe tool rest position.
-26-
Tool Rest Base
Clamp Washer
Lock Nut
Figure 34. Outboard mounting.
6. Replace the clamp washer and lock located
on the clamp shaft. Tighten the lock nut so
the release handle will clamp the tool rest
securely when locked but still allow easy
movement when released.
Models G0657/G0658 (Mfg. Since 5/13)
Spindle Turning
Workpiece
Workpiece
Center
Pencil Lines
Marked Diagonally
Across Corners
Spindle turning (Figure 35) is the operation performed when a workpiece is mounted between
the headstock and the tailstock.
2. Using a wood mallet, tap the point of the spur
center into the center of the workpiece, so
that it leaves a center mark, then remove the
spur center.
1
3. Using a
⁄8" drill bit, drill a 3⁄16" deep hole at the
center mark.
4. Cut the corners off your workpiece if it is over
2" x 2" to make turning safer and easier.
5. Drive the spur center into the center of the
workpiece with a wood mallet to embed it at
1
least
⁄4", as shown in Figure 37.
Figure 35.
Typical spindle turning operation.
To set up a spindle turning operation:
1. Mark both ends of your workpiece by draw-
ing diagonal lines from corner to corner. The
intersection point of these lines will show you
the center of your workpiece. See Figure 36
for details.
Figure 36. Workpiece marked diagonally from
corner to corner to determine the center.
1/4"
Figure 37. Spur center properly embedded.
6. With the workpiece still attached, insert the
spur center into the headstock spindle.
7. With the live center installed in the tailstock,
slide the tailstock toward the workpiece until
the live center touches the workpiece centerpoint, then lock the tailstock in this position.
8. Use the quill handwheel to push the live cen-
1
ter into the workpiece at least
⁄4".
Do not press the workpiece too firmly with
the tailstock or the bearings will bind and
overheat. Likewise, do not leave it too loose
or the workpiece will spin off the lathe. Use
good judgement. Serious personal injury
could result if care is not taken.
Models G0657/G0658 (Mfg. Since 5/13)
-27-
1
Workpiece
Center Line
Distances
Tool Rest
1
⁄8"
1
⁄4"
9. Position the tool rest approximately
from the workpiece and approximately
⁄4" away
1
⁄8"
above the center line, as shown in Figure 38.
Figure 38. Tool rest position.
10. Test the setup by hand-turning the workpiece
to make sure there is enough clearance all
the way around before starting.
• Turn the lathe OFF immediately if the
workpiece vibrates excessively. Check to
make sure the workpiece is centered and
balanced. Remove the workpiece and trim
excess waste off corners with a bandsaw or
table saw to reduce vibration. Make sure the
workpiece is securely attached in the setup.
Faceplate Turning
Faceplate turning (Figure 39) is when a workpiece
is mounted to the faceplate, which is mounted to
the headstock spindle. This type of turning is usually done with open-faced workpieces like bowls.
If screws cannot be placed in the workpiece, then
a backing block can be glued to the workpiece
and attached to the faceplate with screws.
Spindle Turning Tips:
• When turning the lathe ON, stand to the side
• Use the slowest spindle speed when rough
• Select the right speed for the size of workpiece
• Make sure the turning tool is against the tool
• Learn the correct techniques for each tool
of the spinning direction until the lathe reaches full speed and you can verify that the lathe
will not throw the workpiece.
cutting.
you are turning. Use slower speeds for
large workpieces (4" diameter and over); use
the middle range speeds for medium sized
workpieces (2" to 4" diameter); and use faster
speeds for small sized workpieces (under 2"
in diameter).
rest the ENTIRE time that the turning tool is
in contact with the workpiece.
you will use. If you are unsure, read books or
magazines about lathe techniques and seek
training from experienced users.
Figure 39. Typical faceplate turning operation.
To mount your workpiece to the faceplate:
1. Find the center of your workpiece in the same
manner as when spindle turning.
2. Cut off the corners of the workpiece.
3. Center the faceplate on the workpiece and
attach it through the faceplate holes with
non-tapered head wood screws as shown in
Figure 40.
4. Thread the faceplate onto the headstock
spindle and tighten securely.
-28-
Models G0657/G0658 (Mfg. Since 5/13)
NOTICE: Only use tap screws or wood screws
Sandpaper
Workpiece
with non-tapered heads (Figure 40) to attach the
faceplate to the workpiece. Do NOT use drywall
screws or screws with tapered heads because
these can split the faceplate, or the screws may
snap off during operation.
Figure 40. Correct and incorrect screw types for
mounting faceplate to workpiece.
To mount your workpiece to a backing block:
Sanding/Finishing
After turning, the workpiece can be sanded, as
shown in Figure 42, and finished (in the same
manner) before removing it from the lathe.
1. Make the backing block (Figure 41) from a
piece of scrap wood that is flat on both sides.
Backing
Block
Figure 41. Example of mounting faceplate to a
backing block.
2. Locate and mark the center of both the
workpiece and the backing block.
1
3. Drill a
the backing block.
⁄4" diameter hole through the center of
Figure 42. Typical sanding operation.
Wrapping the sandpaper completely around
the workpiece will pull
your hands into the moving workpiece and may
cause injury. Never wrap
sandpaper completely
around the workpiece!
Whenever sanding or finishing, move the tool rest
holder out of the way to increase personal safety
and gain adequate working room.
4. Glue the center of the backing block to the
Models G0657/G0658 (Mfg. Since 5/13)
center of the workpiece (look through the
drilled hole to line up centers), clamp the
backing block to the workpiece, and wait for
the glue to cure according to the manufacturer’s recommendation.
-29-
ACCESSORIES
Installing unapproved accessories may
order online at www.grizzly.com or call 1-800-523-4777
SECTION 5: ACCESSORIES
cause machine to malfunction, resulting in
serious personal injury or machine damage.
To reduce this risk, only install accessories
recommended for this machine by Grizzly.
NOTICE
Refer to our website or latest catalog for
additional recommended accessories.
D1090—3-Jaw Chuck
A "must have" for the serious wood turner. This
3-jaw chuck is a self-centering style chuck used
mostly for round work. All three jaws tighten
together at the same time. Jaws are reversible for
expanded work holding capacity. Threaded insert
required for mounting!
D1089—4-Jaw Chuck
Another "must have" for the serious wood turner.
This 4-jaw chuck is an independent type chuck
that is used for square and odd-shaped pieces.
Each jaw tightens individually and can be turned
around to hold larger dimension workpieces.
Threaded insert required for mounting!
Figure 43. Model G1090 3-Jaw Chuck.
G1098—1" x 8 TPI RH Threaded Insert.
This threaded insert is required to mount a 3- or
4-jaw chuck to your wood lathe.
Figure 44. Model D1089 4-Jaw Chuck.
H6542—Robert Sorby HSS 8-PC Turning Set
G1676—Drill Chuck Arbor MT#2 x JT#3
H6204—Precision Drill Chuck
H3102, H3103, H3104—Gouge Slipstones
H1064—6-PC Deluxe HSS Lathe Chisel Set
G9863—8-PC HSS Lathe Chisel Set
H0507—20" Swan Neck Hollowing Tool
H0508—24" Swan Neck Hollowing Tool
1
⁄32"–5⁄8" x JT#3
Figure 45. Model H6542 Robert Sorby 8-PC Set.
-30-
Models G0657/G0658 (Mfg. Since 5/13)
D3640—Tool Table Plus
order online at www.grizzly.com or call 1-800-523-4777
The new Tool Table Plus was designed in response
to customer requests for a slightly wider and
taller table to accommodate small planers, wood
lathes, sanders and a variety of other bench-top
machines.
H1408—The Pen Turning Manual
This manual gives you the “hows” and “whys” of
pen making. Included are more than 120 illustration depicting virtually every model of pen and
project kit on the market today. The author of this
book got his start making pens for the craft show
circuit. 104 pages, illustrated.
Figure 46. Model D3640 Tool Table Plus.
G8784—4-Jaw Chuck for Round Pieces
Perfect for bowl turning, the jaws of this chuck
grip round stock as well as expand within a recess
turned in the back of the workpiece. Twist adjust-
3
ment moves jaws concentrically from 2" to 2
⁄4"
O.D. Chuck wrenches included.
Figure 48. Model H1408 The Pen Turing
Manaul.
H9080—Robert Sorby Micro Turning Tool Set
These Micro Turning tools were specifically
1
designed for the pen turner. Each has a 6
⁄4"
handle length with an overall length of 10".
5
Includes
⁄16" rough gouge, 1⁄16" parting tool, 1⁄2 "
Spindlemaster.
Figure 47. Model G8784 4-Jaw Chuck for Round
Pieces.
Figure 49. Model H9080 Micro Turning Tool Set.
Models G0657/G0658 (Mfg. Since 5/13)
-31-
SECTION 6: MAINTENANCE
Unpainted Cast Iron
Always disconnect power
to the machine before
performing maintenance.
Failure to do this may
result in serious personal injury.
Protect the unpainted cast iron surfaces on the
lathe by wiping them clean after every use—this
ensures moisture from wood dust does not remain
on bare metal surfaces.
Schedule
For optimum performance from your machine,
follow this maintenance schedule and refer to any
specific instructions given in this section.
Daily Check:
• Loose mounting bolts.
• Worn or damaged wires.
• Worn switch
• Any other unsafe condition.
Monthly Check:
• Belt tension, damage, or wear.
• Clean/vacuum dust buildup off of motor.
Cleaning
Keep the bed rust-free with regular applications
of products like G96
Boeshield
®
T-9.
®
Gun Treatment, SLIPIT®, or
Lubrication
Lubricate the locations shown in Figure 50 with
light machine oil or G96
®
Gun Treatment.
Cleaning the Model G0657/G0658 is relatively
easy. Vacuum excess wood chips and sawdust,
and wipe off the remaining dust with a dry cloth.
If any resin has built up, use a resin dissolving
cleaner to remove it. Treat all unpainted cast iron
and steel with a non-staining lubricant after cleaning.
-32-
Figure 50. Lubrication locations.
Models G0657/G0658 (Mfg. Since 5/13)
SECTION 7: SERVICE
Review the troubleshooting and procedures in this section to fix or adjust your machine if a problem develops. If you need replacement parts or you are unsure of your repair skills, then feel free to call our Technical
Support at (570) 546-9663.
Troubleshooting
Motor & Electrical
Symptom Possible Cause Possible Solution
Machine does not
start or a breaker
trips.
Machine stalls or is
Overloaded.
Machine has
vibration or noisy
operation.
1. Plug/receptacle is at fault or wired
incorrectly.
2. Power supply is at fault/switched OFF.
3. Lockout key is at fault.
4. Motor ON button or ON/OFF switch is at
fault.
5. Wiring is at fault.
6. Motor brushes are worn.
7. Motor is at fault.
1. Too much tool pressure.
2. Plug/receptacle is at fault.
3. Motor bearings are at fault.
4. Motor brushes are worn.
5. Motor has overheated.
6. Motor is at fault.
1. Motor or component is loose.
2. Motor fan is rubbing on fan cover.
3. Workpiece or center/chuck is at fault.
4. Motor bearings are at fault.
1. Test for good contacts; correct the wiring.
2. Ensure hot lines have correct voltage on all legs
and main power supply is switched ON.
3. Install/replace lockout key; replace switch.
4. Replace faulty ON button or ON/OFF switch.
5. Check for broken wires or disconnected/corroded
connections, and repair/replace as necessary.
6. Replace brushes.
7. Test/repair/replace.
1. Reduce tool pressure.
2. Test for good contacts; correct the wiring.
3. Test by rotating shaft; rotational grinding/loose shaft
requires bearing replacement.
4. Replace brushes.
5. Clean off motor, let cool, and reduce workload.
6. Test/repair/replace.
1. Inspect/replace stripped or damaged bolts/nuts, and
re-tighten with thread locking fluid.
2. Replace dented fan cover; replace loose/damaged
fan.
3. Center workpiece on center/chuck or face plate;
reduce RPM; replace defective center/chuck.
4. Test by rotating shaft; rotational grinding/loose shaft
requires bearing replacement.
Models G0657/G0658 (Mfg. Since 5/13)
-33-
Wood Lathe Operation
Symptom Possible Cause Possible Solution
Vibration noise
while machine
is running; noise
changes when
speed is changed.
Vibration noise
while machine
is running; noise
remains constant
when speed is
changed.
Motor is running but
spindle is not turning.
1. Belt cover loose. 1. If necessary, install a soft, vibration dampening
material (between the belt cover and the headstock
casting.
1. Dented fan cover on motor. 1. Replace or adjust fan cover. Inspect motor fan and
replace if damaged.
1. Belt is loose, broken, or has come off pul-
leys.
1. Inspect belt and tighten, reinstall, or replace if damaged.
Excessive vibration. 1. Workpiece mounted incorrectly.
2. Workpiece warped, out of round, or is
flawed.
3. Spindle speed is set too fast for mounted
workpiece.
4. Lathe is resting on an uneven surface.
5. Motor mount bolts are loose.
6. Belt is worn or damaged.
7. Spindle bearings are worn.
Chisels grab or dig
into workpiece.
Bad surface finish. 1. Wrong spindle speed.
Tailstock moves. 1. Tailstock mounting bolt loose.
Spindle RPM display is not functioning.
1. Tool rest set too low.
2. Tool rest set too far from workpiece.
3. Wrong chisel/tool being used.
4. Chisel/tool dull.
2. Dull chisel or wrong chisel being used for
the operation.
2. Too much clamping pressure applied by
tailstock.
3. Bed surface is oily or greasy.
1. Spindle RPM sensor is misaligned from
sensor ring.
1. Re-mount workpiece, making sure that centers are
embedded in true center of workpiece.
2. Cut workpiece to correct, or use a different
workpiece.
3. Reduce the spindle speed.
4. Shim or adjust feet to remove any wobbles.
5. Tighten motor mount bolts.
6. Replace belt.
7. Replace spindle bearings.
1. Set tool rest higher. See Page 28 for how to properly set the tool rest height.
2. Move the tool rest closer to the workpiece. See
Page 28 for the proper workpiece/tool rest clearance.
3. Use the correct chisel/tool; educate yourself by
reading books, trade magazines, or seeking help
from an experienced lathe operator.
4. Sharpen or replace the chisel/tool you are using.
1. Use trial-and-error to find a better spindle speed.
2. Sharpen chisel or try a different chisel.
1. Tighten.
2. Apply less clamping pressure with tailstock.
3. Clean bed surface to remove oil/grease.
1. Align sensor ring to RPM sensor and set gap to
approximately
1
/16".
Can't remove
tapered tool from
tailstock barrel.
-34-
1. Tailstock barrel had not retracted all the
way back into the tailstock.
2. Debris was not removed from taper before
inserting into barrel.
1. Turn the barrel handwheel until it forces taper out of
barrel.
. Always make sure that taper surfaces are clean.
2
Models G0657/G0658 (Mfg. Since 5/13)
Changing Belt
To install new belt:
1. Place the new belt over the spindle pulley.
To remove the old belt:
1. DISCONNECT LATHE FROM POWER!
2. Release belt tension as described in
Changing Speed Ranges on Page 21, then
remove the belt from the lower pulley.
3. Loosen both set screws on the spindle
handwheel (Figure 51), and turn it clockwise
to unthread and remove it.
Spindle Handwheel
2. Slide the spindle back through the headstock
and into the original position. A mallet may be
required.
3. Install the headlock spindle handwheel and
tighten both set screws.
4. Loosely install the belt on the motor pulley in
the inner or outermost position.
5. Adjust the spindle pulley position on the
spindle shaft to ensure proper belt alignment
(Figure 53), then tighten the pulley set screw.
Correct Alignment
Spindle Pulley
Figure 51 Set screw locations.
4. Loosen the set screw on the spindle pulley
and both lock collars (refer to Figure 51 for
set screw locations).
5. Tap the spindle far enough out of the headstock that the belt can be removed. A rubber
or wooden mallet may be required. Take care
not to damage the spindle threads or to lose
parts in the process (Figure 52).
Lock Collars
Incorrect
Alignment
Figure 53. Proper belt alignment.
6. Position the spindle RPM sensor ring in-line
with the RPM sensor. Slide the lock collars
snug against each side of the sensor ring,
then tighten the set screws (Figure 54).
Lock Collars
RPM Sensor Ring
RPM Sensor
Figure 54. RPM sensor.
Figure 52. Belt removal.
Models G0657/G0658 (Mfg. Since 5/13)
7. Complete the new belt installation by following Steps 6-9 in the Changing Speed
Ranges procedure on Page 21.
-35-
Motor Service
Keep the motor as clean as possible. Prevent any
water, oil, or wood chips from penetrating inside
the motor. Be sure to clean the machine after
every use.
The bearings inside the motor are shielded and
lubricated for the life of the bearing and require no
routine maintenance.
This motor is equipped with long life carbon brushes. However, brush life expectancy is affected by
motor loading. Heavy motor loading will result in
reduced brush life. Check brushes after every ten
to fifteen hours of operation (Figure 55).
Figure 55. Brush holder location (another brush
is located on the other side of the motor from the
one shown in this picture).
1
When the brushes are worn down to
is time for replacement. When checking brushes,
be sure to return each brush in the same position
that it came from. When replacing old brushes, be
sure to replace both brushes at the same time.
⁄4'' (6mm), it
-36-
Models G0657/G0658 (Mfg. Since 5/13)
These pages are current at the time of printing. However, in the spirit of improvement, we may make changes to the electrical systems of future machines. Compare the manufacture date of your machine to the one
number and manufacture date of your
machine before calling. This information can be found on the main machine label.
machine
SECTION 8: WIRING
stated in this manual, and study this section carefully.
If there are differences between your machine and what is shown in this section, call Technical Support at
(570) 546-9663 for assistance BEFORE making any changes to the wiring on your machine. An updated
wiring diagram may be available. Note: Please gather the serial
Wiring Safety Instructions
SHOCK HAZARD. Working on wiring that is connected to a power source is extremely dangerous.
Touching electrified parts will result in personal
injury including but not limited to severe burns,
electrocution, or death. Disconnect the power
from the machine before servicing electrical components!
MODIFICATIONS. Modifying the wiring beyond
what is shown in the diagram may lead to unpredictable results, including serious injury or fire.
This includes the installation of unapproved aftermarket parts.
WIRE CONNECTIONS. All connections must
be tight to prevent wires from loosening during
machine operation. Double-check all wires disconnected or connected during any wiring task to
ensure tight connections.
CIRCUIT REQUIREMENTS. You MUST follow
the requirements at the beginning of this manual when connecting your machine to a power
source.
WIRE/COMPONENT DAMAGE. Damaged wires
or components increase the risk of serious personal injury, fire, or machine damage. If you notice
that any wires or components are damaged while
performing a wiring task, replace those wires or
components.
MOTOR WIRING. The motor wiring shown in
these diagrams is current at the time of printing
but may not match your machine. If you find this
to be the case, use the wiring diagram inside the
motor junction box.
CAPACITORS/INVERTERS. Some capacitors
and power inverters store an electrical charge for
up to 10 minutes after being disconnected from
the power source. To reduce the risk of being
shocked, wait at least this long before working on
capacitors.
EXPERIENCING DIFFICULTIES. If you are experiencing difficulties understanding the information
included in this section, contact our Technical
Support at (570) 546-9663.
The photos and diagrams
included in this section are
best viewed in color. You
can view these pages in
color at www.grizzly.com.
Models G0657/G0658 (Mfg. Since 5/13)
-37-
Neutral
110 VAC
G0657/G0658 Wiring Diagram
Hot
CONTROL PANEL
Ground
POWER
INDICATOR
AC L
AC
SPEED CONTROL
LATHE
BASE
Ground
Set Gap to ¹⁄16"
SPINDLE RPM
SENSOR
MOTOR
CIRCUIT BOARD
M –
M +
VR2
AC2
ON/OFF SWITCH
(viewed from behind)
AC1
LVR3
HVR1
Overload
Reset
Switch
MOTOR
For the motor wiring, always use the
wiring diagram inside the motor
junction box.
-38-
Models G0657/G0658 (Mfg. Since 5/13)
39-3
39-7
39-1
39-8
SECTION 9: PARTS
G0657 Main
2
3
39
39-9
39-4
4
44
30
1
9
10
9
11
13
12
14
15
16
40
12
67
15
41
48
68
61
63
64
65
66
45
26
27
28
29
49
50
69
6
43
62
5
44-1
39-2
61
6
8
37
38
13
35
38
42
60
7
39-6
58
59
1
13
39-5
14
15
81
57
18
20
46
70
34
17
51
52
71
30-6
30-5
30-4
30-13
30-1
30-3
19
33
31
53
54
72
30-12
21
32
80
65
66
30-7
22
55
73
23
74
30-10
24
55-1
63
30-8
36
25
88
55-2
30-9
30-11
87
76
30-2
86
85
77
32
1
78
79
Models G0657/G0658 (Mfg. Since 5/13)
-39-
G0657 Main Parts List
REF PART # DESCRIPTION REF PART # DESCRIPTION
1 PSS11 SET SCREW 1/4-20 x 1/4 30-13 P0657030-13 EXT TOOTH WASHER #10
2 P0657002 SPINDLE HANDWHEEL 31 P0657031 LATHE BED
3 P0657003 BALL BEARING 6004-2RS 32 P0657032 END STOP
4 P0657004 WAVE WASHER 20MM 33 P0657033 KNOCKOUT BAR HANDLE
5 P0657005 SENSOR RING 34 P0657034 KNOCKOUT BAR ROD
6 P0657006 COLLAR 35 P0657035 EXT TOOTH WASHER #10
7 P0657007 SPINDLE PULLEY 36 PHTEK4 TAP SCREW 10-24 X 3/8
8 P0657008 RIBBED V-BELT 3/16 X 1/2 X 23 37 P0657037 ZIP TIE
9 PSS79M SET SCREW M4-.7 X 6 38 PSS34M SET SCREW M5-.8 X 16
10 P0657010 SENSOR BRACKET 39 P0657039 ELECTRIC BOX
11 PSB18M CAP SCREW M4-.7 X 8 39-1 P0657039-1 CIRCUIT BOARD
12 PSS02M SET SCREW M6-1 X 6 39-2 P0657039-2 CONTROL BOX
13 PS08 PHLP HD SCR 10-24 X 3/4 39-3 P0657039-3 BOX COVER
14 P0657014 CORD CLAMP 39-4 P0657039-4 SWITCH
15 PN07 HEX NUT 10-24 39-5 P0657039-5 BACK PLATE
16 P0657016 REAR ACCESS COVER 39-6 P0657039-6 GROMMET
17 PS03 PHLP HD SCR 10-24 X 1 39-7 P0657039-7 KNOB
18 P0657018 TENSION SPRING 39-8 P0657039-8 SPEED CONTROL
19 PRP42M ROLL PIN 3 X 20 39-9 PHTEK4 TAP SCREW 10-24 X 3/8
20 P0657020 BALL BEARING 6005-2RS 40 P0657040 SPECIAL WASHER 8MM
21 PK34M KEY 5 X 5 X 20 41 P0657041 LEVER ASSEMBLY
22 P0657022 SPINDLE 42 P0657042 LEVELING FOOT
23 P0657023 FACEPLATE 43 P0657043 WAVE WASHER 21MM
24 P0657024 SPUR CENTER 44 P0657044 POWER CORD
25 P0657025 CENTER POINTER 44-1 P0657044-1 WIRE HARNESS
26 P0657026 HEADSTOCK 45 PS08 PHLP HD SCR 10-24 X 3/4
27 PSB06 CAP SCREW 1/4-20 X 1 46 P0657046 STRAIN RELIEF MG16A-10B-ST
28 PLW02 LOCK WASHER 1/4 48 P0657048 MOTOR PULLEY
29 P0657029 STRAIN RELIEF PGA13.5-11 49 PB02 HEX BOLT 1/4-20 X 5/8
30 P0657030 CONTROL BOX 50 PLW02 LOCK WASHER 1/4
30-1 P0657030-1 DOOR PLATE 51 PLN03 LOCK NUT 5/16-18
30-2 PS17M PHLP HD SCR M4-.7 X 6 52 P0657052 MOTOR PLATE
30-3 PS06 PHLP HD SCR 10-24 X 3/8 53 PB12 HEX BOLT 5/16-18 X 1-1/4
30-5 PN07 HEX NUT 10-24 54 PK48M KEY 4 X 4 X 20
30-6 P0657030-6 MOTOR CIRCUIT BOARD 55 P0657055 MOTOR 1/2 HP 110V DC
30-7 P0657030-7 OVERLOAD SWITCH 55-1 P0657055-1 MOTOR BRUSH
30-8 P0657030-8 HEAT SINK 55-2 P0657055-2 MOTOR BRUSH CAP
30-9 P0657030-9 CASE 57 P0657057 RUBBER HANDLE
30-10 P0657030-10 RESET LABEL 58 P0657058 TOOL REST
30-11 P0657030-11 STRAIN RELIEF 59 P0657059 TOOL REST BASE
30-12 P0657030-12 JUMPER WIRE
-40-
Models G0657/G0658 (Mfg. Since 5/13)
G0657 Main Parts List (Cont'd)
REF PART # DESCRIPTION REF PART # DESCRIPTION
60 P0657060 BUSHING 73 PEC12M E-CLIP 12MM
61 PR03M EXT RETAINING RING 12MM 74 P0657074 TAILSTOCK
62 P0657062 ECCENTRIC ROD 76 PR01M EXT RETAINING RING 10MM
63 P0657063 TOOL REST LOCK HANDLE 77 P0657077 TAILSTOCK LEVER
64 P0657064 CLAMP BOLT 78 P0657078 QUILL HANDWHEEL
65 P0657065 CLAMP PLATE 79 P0657079 HANDWHEEL HANDLE
66 PLN05M LOCK NUT M10-1.5 80 P0657080 TAILSTOCK CLAMP BOLT
67 P0657067 CENTER POINT 81 PSS24M SET SCREW M5-.8 X 25
68 P0657068 LIVE CENTER HEAD 85 P0657085 SAFETY GLASSES
69 P0657069 BALL BEARING 6002ZZ 86 PAW05M HEX WRENCH 5MM
70 P0657070 LIVE CENTER SHAFT 87 PAW03M HEX WRENCH 3MM
71 P0657071 TAILSTOCK QUILL 88 PAW02.5M HEX WRENCH 2.5MM
72 P0657072 LEADSCREW
Models G0657/G0658 (Mfg. Since 5/13)
-41-
101
106
105
G0657 Labels
102
107
103
109
REF PART # DESCRIPTION REF PART # DESCRIPTION
101 P0657101 READ MANUAL LABEL 106 P0657106 EYE/FACE/LUNG LABEL
102 P0657102 SPINDLE SPEED LABEL 107 PPAINT-1 GRIZZLY GREEN TOUCH UP PAINT
103 P0657103 ENTANGLEMENT HAZARD 108 PPAINT-11 GRIZZLY PUTTY TOUCH UP PAINT
104 P0657104 MACHINE ID LABEL 109 G8588 GRIZZLY NAMEPLATE- SMALL
105 PLABEL-14 ELECTRICITY LABEL
104
108
Safety labels warn about machine hazards and ways to prevent injury. The owner of this machine
MUST maintain the original location and readability of the labels on the machine. If any label is
removed or becomes unreadable, REPLACE that label before using the machine again. Contact
Grizzly at (800) 523-4777 or www.grizzly.com to order new labels.
-42-
Models G0657/G0658 (Mfg. Since 5/13)
G0658 Main
87
21
33
58-7
7
57
88
22
58-11
58-6
58-12
69
89
23
34
58-2
58-10
35
58-9
24
86
36
25
37
82
26
44
45
46
38
27
39
40
41
2
42
43
10
13
11
12
1
2
3
4
5
6
7
8
48
49
2
50
51
52
53
45
46
10
14
15
9
9
28
29
51
38
58-13
54
55
56
58-1
58-3
62
8
58
9
58-4
16
17
18
19
20
30
31
32
58-5
58-8
81
81-1
63-9
63-1
63-8
63-3
63-7
63-4
63-2
7
63
60
9
64
63-5
63-6
Models G0657/G0658 (Mfg. Since 5/13)
67
21
64
78
68
79
65
75
61
76
72
80
95
94
41
59
73
74
74-2
74-1
-43-
G0658 Main Parts List
REF PART # DESCRIPTION REF PART # DESCRIPTION
1 P0658001 SPINDLE HANDWHEEL 37 P0658037 TAILSTOCK
2 PSS11 SET SCREW 1/4-20 X 1/4 38 P0657063 HANDLE ASSEMBLY
3 P6004-2RS BALL BEARING 6004-2RS 39 PR01M EXT RETAINING RING 10MM
4 P0658004 WAVE WASHER 20MM 40 P0657077 TAILSTOCK LEVER
5 P0658005 COLLAR 41 P0658041 END STOP
6 P0658006 SENSOR RING 42 P0658042 HANDWHEEL
7 PS22 PHLP HD SCR 10-24 X 5/8 43 P0658043 HANDWHEEL KNOB
8 P0658008 CORD CLAMP 44 P0657080 TAILSTOCK CLAMP BOLT
9 PN07 HEX NUT 10-24 45 P0657065 CLAMP PLATE
10 P0658010 SET SCREW M4-.7 X 4 46 PLN05M LOCK NUT M10-1.5
11 P0657010 SENSOR BRACKET 48 P0657058 TOOL REST
12 P0658012 CAP SCREW 5/32-32 X 3/8 49 P0657059 TOOL REST BODY
13 P0658004 WAVE WASHER 20MM 50 P0657060 BUSHING
14 P0658014 HEADSTOCK 51 PR03M EXT RETAINING RING 12MM
15 PRP42M ROLL PIN 3 X 20 52 P0657062 ECCENTRIC ROD
16 P0658016 REAR ACCESS COVER 53 P0657064 CLAMP BOLT
17 P0658017 TENSION SPRING 54 P0658054 LARGE HANDLE ASSEMBLY
18 PS10 PHLP HD SCR 10-24 x 1-1/2 55 PW04M FLAT WASHER 10MM
19 P0658019 RIBBED V-BELT 260J4 56 P0658056 OUTBOARD TURNING BRACKET
20 P0657007 SPINDLE PULLEY 57 P0658057 STRAIN RELIEF MG20A-14B-ST
21 PSS03M SET SCREW M6-1 X 8 58 P0658058 CONTROL BOX
22 P60052RS BALL BEARING 6005-2RS 58-1 P0658058-1 DOOR PLATE
23 PK34M KEY 5 X 5 X 20 58-2 PS17M PHLP HD SCR M4-.7 X 6
24 P0658024 SPINDLE 58-3 PS06 PHLP HD SCR 10-24 X 3/8
25 P0657023 FACEPLATE 58-4 PTLW01 EXT TOOTH WASHER #10
26 P0657024 SPUR CENTER 58-5 PN07 HEX NUT 10-24
27 P0657027 CENTER POINT 58-6 P0658058-6 OVERLOAD SWITCH
28 PSB03 CAP SCREW 5/16-18 X 1 58-7 P0658058-7 MOTOR CIRCUIT BOARD
29 PLW01 LOCK WASHER 5/16 58-8 P0658058-8 HEAT SINK
30 P0657067 LIVE CENTER POINT 58-9 P0658058-9 CASE
31 P0657068 LIVE CENTER HEAD 58-10 P0658058-10 RESET LABEL
32 P6002 BALL BEARING 6002ZZ 58-11 P0658058-11 SMALL STRAIN RELIEF
33 P0657070 LIVE CENTER SHAFT 58-12 P0658058-12 JUMPER WIRE
34 P0658034 TAILSTOCK QUILL 58-13 PTLW01 EXT TOOTH WASHER #10
35 P0658035 LEADSCREW 59 P0658059 LATHE BED
36 PEC12M E-CLIP 12MM 60 PTLW01 EXT TOOTH WASHER #10
-44-
Models G0657/G0658 (Mfg. Since 5/13)
G0658 Main Parts List (cont'd)
REF PART # DESCRIPTION REF PART # DESCRIPTION
61 P0657041 LEVER ASSEMBLY 73 PB12 HEX BOLT 5/16-18 X 1-1/4
62 P0658062 PHLP HD SCR 10-24 X 7/8 74 P0658074 MOTOR 3/4 HP 110V DC
63 P0658063 ELECTRIC BOX 74-1 P0658074-1 MOTOR BRUSH
63-1 P0657039-1 CIRCUIT BOARD 74-2 P0658074-2 MOTOR BRUSH CAP
63-2 P0657039-2 CONTROL BOX 75 PB83M HEX BOLT M6-1 X 16
63-3 P0657039-3 BOX COVER 76 PLW03M LOCK WASHER 6MM
63-4 P0657039-4 SWITCH 78 P0658078 RUBBER HANDLE
63-5 P0657039-5 BACK PLATE 79 P0657052 MOTOR PLATE
63-6 P0657039-6 WIRE GROMMET 80 PK48M KEY 4 X 4 X 20
63-7 P0657039-7 KNOB 81 P0657044 POWER CORD
63-8 P0657039-8 SPEED CONTROL 81-1 P0657044-1 WIRING HARNESS
63-9 PHTEK4 TAP SCREW 10-24 X 3/8 82 P0658082 ZIP TIE
64 P0658064 SET SCREW M5-.8 X 15 86 P0658086 SAFETY GLASSES
65 PW01M FLAT WASHER 8MM 87 PAW02.5M HEX WRENCH 2.5MM
67 P0658067 LEVELING FOOT 88 PAW03M HEX WRENCH 3MM
68 P0657048 MOTOR PULLEY 89 PAW06M HEX WRENCH 6MM
69 P0657046 STRAIN RELIEF MG16A-10B-ST 94 P0657033 KNOCKOUT BAR HANDLE
72 PLN03 LOCK NUT 5/16-18 95 P0657034 KNOCKOUT BAR ROD
Models G0657/G0658 (Mfg. Since 5/13)
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REF PART # DESCRIPTION REF PART # DESCRIPTION
101
106
G0658 Labels
102
107
103
105
109
104
101 P0657101 READ MANUAL LABEL 106 P0657106 EYE/FACE/LUNG LABEL
102 P0657102 SPINDLE SPEED LABEL 107 PPAINT-1 GRIZZLY GREEN TOUCH UP PAINT
103 P0657103 ENTANGLEMENT HAZARD 108 PPAINT-11 GRIZZLY PUTTY TOUCH UP PAINT
104 P0657104 MACHINE ID LABEL 109 G8588 GRIZZLY NAMEPLATE- SMALL
105 PLABEL-14 ELECTRICITY LABEL
108
Safety labels warn about machine hazards and ways to prevent injury. The owner of this machine
MUST maintain the original location and readability of the labels on the machine. If any label is
removed or becomes unreadable, REPLACE that label before using the machine again. Contact
Grizzly at (800) 523-4777 or www.grizzly.com to order new labels.
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Models G0657/G0658 (Mfg. Since 5/13)
WARRANTY CARD
Name _____________________________________________________________________________
Street _____________________________________________________________________________
City _______________________ State _________________________ Zip _____________________
Phone # ____________________ Email _________________________________________________
Model # ____________________ Order # _______________________ Serial # __________________
The following information is given on a voluntary basis. It will be used for marketing purposes to help us develop
better products and services. Of course, all information is strictly confidential.
1. How did you learn about us?
____ Advertisement ____ Friend ____ Catalog
____ Card Deck ____ Website ____ Other:
2. Which of the following magazines do you subscribe to?
____ Cabinetmaker & FDM
____ Family Handyman
____ Hand Loader
____ Handy
____ Home Shop Machinist
____ Journal of Light Cont.
____ Live Steam
____ Model Airplane News
____ Old House Journal
____ Popular Mechanics
3. What is your annual household income?
____ $20,000-$29,000 ____ $30,000-$39,000 ____ $40,000-$49,000
____ $50,000-$59,000 ____ $60,000-$69,000 ____ $70,000+
CUT ALONG DOTTED LINE
4. What is your age group?
____ 20-29 ____ 30-39 ____ 40-49
____ 50-59 ____ 60-69 ____ 70+
5. How long have you been a woodworker/metalworker?
____ 0-2 Years ____ 2-8 Years ____ 8-20 Years ____20+ Years
6. How many of your machines or tools are Grizzly?
____ 0-2 ____ 3-5 ____ 6-9 ____10+
____ Popular Science
____ Popular Woodworking
____ Precision Shooter
____ Projects in Metal
____ RC Modeler
____ Rie
____ Shop Notes
____ Shotgun News
____ Today’s Homeowner
____ Wood
____ Wooden Boat
____ Woodshop News
____ Woodsmith
____ Woodwork
____ Woodworker West
____ Woodworker’s Journal
____ Other:
7. Do you think your machine represents a good value? _____Yes _____No
8. Would you recommend Grizzly Industrial to a friend? _____ Yes _____No
9. Would you allow us to use your name as a reference for Grizzly customers in your area?
Note: We never use names more than 3 times. _____ Yes _____No
10. Comments: _____________________________________________________________________
_________________________________________________________________________________
_________________________________________________________________________________
FOLD ALONG DOTTED LINE
FOLD ALONG DOTTED LINE
Place
Stamp
Here
GRIZZLY INDUSTRIAL, INC.
P.O. BOX 2069
BELLINGHAM, WA 98227-2069
Send a Grizzly Catalog to a friend:
Name_______________________________
Street_______________________________
City______________State______Zip______
TAPE ALONG EDGES--PLEASE DO NOT STAPLE
WARRANTY AND RETURNS
Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from
the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse,
negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole written warranty
and any and all warranties that may be implied by law, including any merchantability or fitness, for any particular purpose, are hereby limited to the duration of this written warranty. We do not warrant or represent
that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants.
In no event shall Grizzly’s liability under this warranty exceed the purchase price paid for the product and
any legal actions brought against Grizzly shall be tried in the State of Washington, County of Whatcom.
We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, special,
or consequential damages arising from the use of our products.
To take advantage of this warranty, contact us by mail or phone and give us all the details. We will then
issue you a “Return Number,’’ which must be clearly posted on the outside as well as the inside of the
carton. We will not accept any item back without this number. Proof of purchase must accompany the
merchandise.
The manufacturers reserve the right to change specifications at any time because they constantly strive to
achieve better quality equipment. We make every effort to ensure that our products meet high quality and
durability standards and we hope you never need to use this warranty.
Please feel free to write or call us if you have any questions about the machine or the manual.
Thank you again for your business and continued support. We hope to serve you again soon.
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