Grizzly G0658 User Manual

MODEL G0657/G0658

BENCHTOP LATHE

OWNER'S MANUAL

(For models manufactured since 5/13)

G0657

G0658

COPYRIGHT © FEBRUARY, 2008 BY GRIZZLY INDUSTRIAL, INC., REVISED MARCH, 2013 (TS)

WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE

OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.

#JB10401 PRINTED IN TAI WA N

This manual provides critical safety instructions on the proper setup,
operation, maintenance, and service of this machine/tool. Save this
document, refer to it often, and use it to instruct other operators.

Failure to read, understand and follow the instructions in this manual
may result in fire or serious personal injury—including amputation,
electrocution, or death.

The owner of this machine/tool is solely responsible for its safe use.
This responsibility includes but is not limited to proper installation in
a safe environment, personnel training and usage authorization,
proper inspection and maintenance, manual availability and compre­hension, application of safety devices, cutting/sanding/grinding tool
integrity, and the usage of personal protective equipment.

The manufacturer will not be held liable for injury or property damage
from negligence, improper training, machine modifications or misuse.

Some dust created by power sanding, sawing, grinding, drilling, and
other construction activities contains chemicals known to the State
of California to cause cancer, birth defects or other reproductive
harm. Some examples of these chemicals are:

• Lead from lead-based paints.

• Crystalline silica from bricks, cement and other masonry products.

• Arsenic and chromium from chemically-treated lumber.

Your risk from these exposures varies, depending on how often you
do this type of work. To reduce your exposure to these chemicals:
Work in a well ventilated area, and work with approved safety equip­ment, such as those dust masks that are specially designed to filter
out microscopic particles.

Table of Contents

INTRODUCTION ............................................... 2

Foreword ........................................................ 2

Contact Info.................................................... 2

Functional Overview ...................................... 2

G0657/G0658 Identification ........................... 3

G0657 Machine Data Sheet .......................... 4

G0658 Machine Data Sheet .......................... 6

SECTION 1: SAFETY ....................................... 8

Safety Instructions for Machinery .................. 8

Additional Safety for Wood Lathes .............. 10

SECTION 2: POWER SUPPLY ...................... 11

Availability .........................................................11

Full-Load Current Rating .................................. 11

110V Circuit Requirements ...............................11

Grounding & Plug Requirements ...................... 12

Extension Cords ................................................ 12

SECTION 3: SETUP ....................................... 13

Unpacking .................................................... 13

Inventory ...................................................... 13

Cleanup ........................................................ 14

Site Considerations ...................................... 15

Mounting ...................................................... 16

Assembly ..................................................... 17

Test Run ...................................................... 18

SECTION 5: ACCESSORIES ......................... 30

SECTION 6: MAINTENANCE ......................... 32

Schedule ...................................................... 32

Cleaning ....................................................... 32

Unpainted Cast Iron ..................................... 32

Lubrication ................................................... 32

SECTION 7: SERVICE ................................... 33

Troubleshooting ........................................... 33

Motor & Electrical .............................................. 33

Wood Lathe Operation ...................................... 34

Changing Belt .............................................. 35

SECTION 8: WIRING ...................................... 37

Wiring Safety Instructions ............................ 37

G0657/G0658 Wiring Diagram .................... 38

SECTION 9: PARTS ....................................... 39

G0657 Main ................................................. 39

G0657 Labels............................................... 42

G0658 Main ................................................. 43

G0658 Labels............................................... 46

WARRANTY AND RETURNS ........................ 49

SECTION 4: OPERATIONS ........................... 19

Disabling Switch........................................... 19

Basic Controls .............................................. 20

Changing Speed Ranges ............................. 21

Adjusting Tailstock ....................................... 22

Adjusting Tool Rest ...................................... 22

Installing/Removing Spur Center ................. 23

Installing/Removing Live Center .................. 23

Removing/Installing Faceplate ..................... 24

Selecting Turning Tools ............................... 25

Outboard Turning (G0658 Only) .................. 26

Spindle Turning ............................................ 27

Faceplate Turning ........................................ 28

Sanding/Finishing ........................................ 29

INTRODUCTION

Foreword

We are proud to offer the G0657/G0658 Benchtop
Lathe. This machine is part of a growing Grizzly
family of fine woodworking machinery. When
used according to the guidelines set forth in this
manual, you can expect years of trouble-free,
enjoyable operation and proof of Grizzly’s com­mitment to customer satisfaction.

The specifications, drawings, and photographs
illustrated in this manual represent the Model
G0657/G0658 as supplied when the manual was
prepared. However, owing to Grizzly’s policy
of continuous improvement, changes may be
made at any time with no obligation on the part
of Grizzly.

For your convenience, we always keep current
Grizzly manuals available on our website at www.
grizzly.com. Any updates to your machine will be
reflected in these manuals as soon as they are
complete.

Contact Info

If you have any comments regarding this manual,
please write to us at the address below:

Functional Overview

A wood lathe is used to turn wood stock. The
primary components of the wood lathe are the
headstock, the tailstock, and the tool rest.

For most turning procedures, a round or nearly­round workpiece is clamped between the head­stock spur center and the tailstock live center.
The tool rest is positioned to provide stability to
the chisel or other cutting tool while it is pressed
into the workpiece. The lathe is turned ON, which
causes the spindle to rotate. Pressing the cut­ting tool into the workpiece while it is turning
cuts grooves around the circumference of the
stock. Moving the cutting tool along the length
of the workpiece allows the user to shape the
workpiece into perfect cylinders, tapers, and intri­cate designs.

Another option is faceplate turning. Faceplate
turning is be used to create plates, bowls, and
other shallow or open-faced forms. In this method,
the tailstock is moved completely out of the way
and the workpiece is attached to the faceplate on
the headstock. Again, the tool rest is positioned to
provide support to the cutting tool. The outboard
turning attachment on the Model G0658 provides
the option for turning large workpieces without the
lathe bed interfering with the operation.

C

/O Technical Documentation Manager

We stand behind our machines. If you have any
service questions or parts requests, please call or
write us at the location listed below.

-2-

Grizzly Industrial, Inc.

P.O. Box 2069

Bellingham, WA 98227-2069

Email: [e-mail]

Grizzly Industrial, Inc.

1203 Lycoming Mall Circle

Muncy, PA 17756

Phone: [phone]

Fax: [phone]
E-Mail: [e-mail]
Web Site: http://www.grizzly.com

Once a rough shape is created on the lathe, it can
be sanded smooth by moving the tool rest out of
the way and carefully sanding along the length of
the workpiece while the lathe is rotating.

To allow for greater versatility, the spindle speed
can be adjusted by repositioning the belt position
in the head stock and by turning the speed adjust­ment knob on the control panel.

Models G0657/G0658 (Mfg. Since 5/13)

G0657/G0658 Identification

B

A

L

M

N

A. Spindle Handwheel
B. Headstock
C. Faceplate
D. Spur Center
E. Tool Rest
F. Tool Rest Lock Handle
G. Tool Rest Base Release Lever
H. Live Center
I. Quill Lock Handle
J. Quill Handwheel
K. Tailstock

O

Figure 1. Model G0657/G0658 Identification.

C

D

Q

P

E

R

L. Outboard Tool Rest Mount (G0658 only)
M. Digital Speed Display
N. Speed Control Dial
O. ON/OFF Switch w/Disabling Key
P. Belt Tension Lever
Q. Belt Tension Lock Handle
R. Tool Rest Base
S. Motor
T. Lathe Bed
U. Tailstock Release Lever
V. Leveling Foot

H

F

G

T

S

I

J

K

U

V

To reduce the risk of serious injury when using this machine:

• Read and understand this entire manual before starting.

• Wear eye protection.

• Do not wear gloves, necktie, or loose clothing.

• Tighten all locks before operating.

• Rotate workpiece by hand before applying power.

• Rough out workpiece before installing on faceplate.

• Do not use split workpieces or ones containing knots.

• Use lowest speed when starting new workpiece.

Models G0657/G0658 (Mfg. Since 5/13)

-3-

MACHINE DATA

Spindle Speed Range.............................................................................................................. 300 – 3600 RPM

SHEET

Customer Service #: [phone] · To Order Call: [phone] · Fax #: [phone]

MODEL G0657 10 X 16 HEAVY-DUTY BENCH-TOP WOOD

LATHE

Product Dimensions:

Weight................................................................................................................................................................ 79 lbs.

Width (side-to-side) x Depth (front-to-back) x Height..................................................................... 36 x 13-1/2 x 12 in.

Footprint (Length x Width)................................................................................................................. 7-3/4 x 31-1/2 in.

Shipping Dimensions:

Type..................................................................................................................................................... Cardboard Box

Content........................................................................................................................................................... Machine

Weight................................................................................................................................................................ 90 lbs.

Length x Width x Height....................................................................................................................... 35 x 15 x 16 in.

Must Ship Upright.................................................................................................................................................... No

Electrical:

Power Requirement........................................................................................................... 110V, Single-Phase, 60 Hz

Prewired Voltage.................................................................................................................................................. 110V

Full-Load Current Rating....................................................................................................................................... 2.5A

Minimum Circuit Size.............................................................................................................................................. 15A

Connection Type....................................................................................................................................... Cord & Plug

Power Cord Included.............................................................................................................................................. Yes

Power Cord Length................................................................................................................................................. 6 ft.

Power Cord Gauge......................................................................................................................................... 16 AWG

Plug Included.......................................................................................................................................................... Yes

Included Plug Type................................................................................................................................................ 5-15

Switch Type.................................................................................................. Paddle Safety Switch w/Removable Key

Motors:

Main

Type.............................................................................................................................................. Universal DC

Horsepower............................................................................................................................................. 1/2 HP

Phase............................................................................................................................................ Single-Phase

Amps........................................................................................................................................................... 2.5A

Speed................................................................................................................................................ 2500 RPM

Power Transfer .................................................................................................................................. Belt Drive

Bearings..................................................................................................... Shielded & Permanently Lubricated

Main Specifications:

Operation Information

Swing Over Bed......................................................................................................................................... 10 in.

Dist Between Centers................................................................................................................................ 16 in.

Swing Over Tool Rest.................................................................................................................................. 7 in.

Swing Over Tool Rest Base.................................................................................................................. 7-1/4 in.

No of Spindle Speeds....................................................................................................................................... 3

-4-

Models G0657/G0658 (Mfg. Since 5/13)

Spindle Information

Spindle Taper............................................................................................................................................ MT#2

Spindle Thread Size.................................................................................................................................... 1 in.

Spindle TPI................................................................................................................................................ 8 TPI

Spindle Thread Direction.................................................................................................................. Right Hand

Spindle Bore......................................................................................................................................... 0.433 in.

Type of Included Spindle Center................................................................................................................. Spur

Outboard Spindle Thread Direction.................................................................................................... Left Hand

Outboard Spindle Size.............................................................................................................................. 3/4 in.

Outboard Spindle TPI.............................................................................................................................. 16 TPI

Tool Rest Information

Tool Rest Width..................................................................................................................................... 5-7/8 in.

Tool Rest Post Diameter........................................................................................................................... 5/8 in.

Tool Rest Post Length......................................................................................................................... 2-7/16 in.

Tool Rest Base Height......................................................................................................................... 1-5/16 in.

Tailstock Information

Tailstock Taper.......................................................................................................................................... MT#2

Type of Included Tailstock Center............................................................................................................... Live

Construction

Bed.......................................................................................................................... Precision-Ground Cast Iron

Headstock............................................................................................................................... Cast Iron & Steel

Tailstock.................................................................................................................................. Cast Iron & Steel

Paint....................................................................................................................................................... Enamel

Other Related Information

Bed Width.............................................................................................................................................. 7-7/8 in.

Faceplate Size........................................................................................................................................ 3.15 in.

Other Specifications:

Country Of Origin ............................................................................................................................................. Taiwan

Warranty ........................................................................................................................................................... 1 Year

Approximate Assembly & Setup Time ........................................................................................................ 30 Minutes

Serial Number Location ........................................................................................................... ID Label on Lathe Bed

ISO 9001 Factory .................................................................................................................................................... No

CSA Certified ......................................................................................................................................................... Yes

Models G0657/G0658 (Mfg. Since 5/13)

-5-

MACHINE DATA

SHEET

Customer Service #: [phone] · To Order Call: [phone] · Fax #: [phone]

MODEL G0658 12 X 20 HEAVY-DUTY BENCH-TOP WOOD

LATHE

Product Dimensions:

Weight.............................................................................................................................................................. 121 lbs.

Width (side-to-side) x Depth (front-to-back) x Height............................................................... 45-1/2 x 15-1/2 x 16 in.

Footprint (Length x Width)....................................................................................................................... 8-1/2 x 35 in.

Shipping Dimensions:

Type..................................................................................................................................................... Cardboard Box

Content........................................................................................................................................................... Machine

Weight.............................................................................................................................................................. 132 lbs.

Length x Width x Height....................................................................................................................... 38 x 16 x 17 in.

Must Ship Upright.................................................................................................................................................... No

Electrical:

Power Requirement........................................................................................................... 110V, Single-Phase, 60 Hz

Prewired Voltage.................................................................................................................................................. 110V

Full-Load Current Rating....................................................................................................................................... 3.2A

Minimum Circuit Size.............................................................................................................................................. 15A

Connection Type....................................................................................................................................... Cord & Plug

Power Cord Included.............................................................................................................................................. Yes

Power Cord Length................................................................................................................................................. 6 ft.

Power Cord Gauge......................................................................................................................................... 16 AWG

Plug Included.......................................................................................................................................................... Yes

Included Plug Type................................................................................................................................................ 5-15

Switch Type.................................................................................................. Paddle Safety Switch w/Removable Key

Motors:

Main

Type.............................................................................................................................................. Universal DC

Horsepower............................................................................................................................................. 3/4 HP

Phase............................................................................................................................................ Single-Phase

Amps........................................................................................................................................................... 3.2A

Speed................................................................................................................................................ 2500 RPM

Power Transfer .................................................................................................................................. Belt Drive

Bearings..................................................................................................... Shielded & Permanently Lubricated

Main Specifications:

Operation Information

Swing Over Bed......................................................................................................................................... 12 in.

Dist Between Centers................................................................................................................................ 20 in.

Swing Over Tool Rest.................................................................................................................................. 9 in.

Swing Over Tool Rest Base......................................................................................................................... 9 in.

No of Spindle Speeds....................................................................................................................................... 3

Spindle Speed Range.............................................................................................................. 300 – 3600 RPM

Floor to Center Height......................................................................................................................... 11-1/2 in.

-6-

Models G0657/G0658 (Mfg. Since 5/13)

Spindle Information

Spindle Taper............................................................................................................................................ MT#2

Spindle Thread Size.................................................................................................................................... 1 in.

Spindle TPI................................................................................................................................................ 8 TPI

Spindle Thread Direction.................................................................................................................. Right Hand

Spindle Bore......................................................................................................................................... 0.433 in.

Type of Included Spindle Center................................................................................................................. Spur

Outboard Spindle Thread Direction.................................................................................................... Left Hand

Outboard Spindle Size.............................................................................................................................. 3/4 in.

Outboard Spindle TPI.............................................................................................................................. 16 TPI

Tool Rest Information

Tool Rest Width................................................................................................................................... 6-1/16 in.

Tool Rest Post Diameter........................................................................................................................... 5/8 in.

Tool Rest Post Length........................................................................................................................... 3-5/8 in.

Tool Rest Base Height......................................................................................................................... 1-7/16 in.

Tailstock Information

Tailstock Taper.......................................................................................................................................... MT#2

Type of Included Tailstock Center............................................................................................................... Live

Construction

Bed.......................................................................................................................... Precision-Ground Cast Iron

Headstock............................................................................................................................... Cast Iron & Steel

Tailstock.................................................................................................................................. Cast Iron & Steel

Paint....................................................................................................................................................... Enamel

Other Related Information

Bed Width.............................................................................................................................................. 7-7/8 in.

Faceplate Size........................................................................................................................................ 3.15 in.

Other Specifications:

Country Of Origin ............................................................................................................................................. Taiwan

Warranty ........................................................................................................................................................... 1 Year

Approximate Assembly & Setup Time ........................................................................................................ 30 Minutes

Serial Number Location ........................................................................................................... ID Label on Lathe Bed

ISO 9001 Factory .................................................................................................................................................... No

CSA Certified ......................................................................................................................................................... Yes

Models G0657/G0658 (Mfg. Since 5/13)

-7-

SECTION 1: SAFETY

For Your Own Safety, Read Instruction

Manual Before Operating This Machine

The purpose of safety symbols is to attract your attention to possible hazardous conditions.
This manual uses a series of symbols and signal words intended to convey the level of impor­tance of the safety messages. The progression of symbols is described below. Remember that
safety messages by themselves do not eliminate danger and are not a substitute for proper
accident prevention measures. Always use common sense and good judgment.

Indicates an imminently hazardous situation which, if not avoided,
WILL result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided,
COULD result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided,
MAY result in minor or moderate injury. It may also be used to alert
against unsafe practices.

This symbol is used to alert the user to useful information about

NOTICE

proper operation of the machine.

Safety Instructions for Machinery

OWNER’S MANUAL. Read and understand this

owner’s manual BEFORE using machine.

TRAINED OPERATORS ONLY. Untrained oper­ators have a higher risk of being hurt or killed.
Only allow trained/supervised people to use this
machine. When machine is not being used, dis­connect power, remove switch keys, or lock-out
machine to prevent unauthorized use—especially
around children. Make workshop kid proof!

DANGEROUS ENVIRONMENTS. Do not use
machinery in areas that are wet, cluttered, or have
poor lighting. Operating machinery in these areas
greatly increases the risk of accidents and injury.

MENTAL ALERTNESS REQUIRED. Full mental
alertness is required for safe operation of machin­ery. Never operate under the influence of drugs or
alcohol, when tired, or when distracted.

ELECTRICAL EQUIPMENT INJURY RISKS. You
can be shocked, burned, or killed by touching live
electrical components or improperly grounded
machinery. To reduce this risk, only allow qualified
service personnel to do electrical installation or
repair work, and always disconnect power before
accessing or exposing electrical equipment.

DISCONNECT POWER FIRST.
nect machine from power supply BEFORE making
adjustments, changing tooling, or servicing machine.
This prevents an injury risk from unintended startup
or contact with live electrical components.

EYE PROTECTION. Always wear ANSI-approved
safety glasses or a face shield when operating or
observing machinery to reduce the risk of eye
injury or blindness from flying particles. Everyday
eyeglasses are NOT approved safety glasses.

Always discon-

-8-

Models G0657/G0658 (Mfg. Since 5/13)

WEARING PROPER APPAREL. Do not wear
clothing, apparel or jewelry that can become
entangled in moving parts. Always tie back or
cover long hair. Wear non-slip footwear to avoid
accidental slips, which could cause loss of work­piece control.

HAZARDOUS DUST. Dust created while using
machinery may cause cancer, birth defects, or
long-term respiratory damage. Be aware of dust
hazards associated with each workpiece material,
and always wear a NIOSH-approved respirator to
reduce your risk.

HEARING PROTECTION. Always wear hear­ing protection when operating or observing loud
machinery. Extended exposure to this noise
without hearing protection can cause permanent
hearing loss.

REMOVE ADJUSTING TOOLS. Tools left on
machinery can become dangerous projectiles
upon startup. Never leave chuck keys, wrenches,
or any other tools on machine. Always verify
removal before starting!

USE CORRECT TOOL FOR THE JOB. Only use
this tool for its intended purpose—do not force
it or an attachment to do a job for which it was
not designed. Never make unapproved modifica­tions—modifying tool or using it differently than
intended may result in malfunction or mechanical
failure that can lead to personal injury or death!

AWKWARD POSITIONS. Keep proper footing
and balance at all times when operating machine.
Do not overreach! Avoid awkward hand positions
that make workpiece control difficult or increase
the risk of accidental injury.

CHILDREN & BYSTANDERS. Keep children and
bystanders at a safe distance from the work area.
Stop using machine if they become a distraction.

FORCING MACHINERY. Do not force machine.
It will do the job safer and better at the rate for
which it was designed.

NEVER STAND ON MACHINE. Serious injury
may occur if machine is tipped or if the cutting
tool is unintentionally contacted.

STABLE MACHINE. Unexpected movement dur­ing operation greatly increases risk of injury or
loss of control. Before starting, verify machine is
stable and mobile base (if used) is locked.

USE RECOMMENDED ACCESSORIES. Consult
this owner’s manual or the manufacturer for rec­ommended accessories. Using improper acces­sories will increase the risk of serious injury.

UNATTENDED OPERATION. To reduce the
risk of accidental injury, turn machine OFF and
ensure all moving parts completely stop before
walking away. Never leave machine running
while unattended.

MAINTAIN WITH CARE. Follow all maintenance
instructions and lubrication schedules to keep
machine in good working condition. A machine
that is improperly maintained could malfunction,
leading to serious personal injury or death.

CHECK DAMAGED PARTS. Regularly inspect
machine for any condition that may affect safe
operation. Immediately repair or replace damaged
or mis-adjusted parts before operating machine.

MAINTAIN POWER CORDS. When disconnect­ing cord-connected machines from power, grab
and pull the plug—NOT the cord. Pulling the cord
may damage the wires inside. Do not handle
cord/plug with wet hands. Avoid cord damage by
keeping it away from heated surfaces, high traffic
areas, harsh chemicals, and wet/damp locations.

GUARDS & COVERS. Guards and covers reduce
accidental contact with moving parts or flying
debris. Make sure they are properly installed,
undamaged, and working correctly.

Models G0657/G0658 (Mfg. Since 5/13)

EXPERIENCING DIFFICULTIES. If at any time
you experience difficulties performing the intend­ed operation, stop using the machine! Contact our
Technical Support at [phone].

-9-

Additional Safety for Wood Lathes

MAIN INJURY HAZARDS: Death or crushing injury from getting entangled in rotating spindle
or workpiece; death, blindness, or broken bones from being struck by a workpiece that breaks
apart or comes loose during rotation, turning tool kickback, or flying wood chips. To minimize
your risk of these hazards, always heed the following warning information:

INTEGRITY OF STOCK. Verify each workpiece

is free of knots, splits, nails, or foreign material
to ensure it can safely rotate on spindle without
breaking apart or causing turning tool kickback.

WORKPIECE PREPARATION. Before mounting,
cut off waste portions with a bandsaw or other tool
to ensure workpiece has no large edges to catch
turning tool, and it will rotate without dangerous
wobbling.

SECURING LOCKS. Verify tool rest, headstock,
and tailstock are secure before turning lathe ON.

SECURING WORKPIECE. A n improperly secured
workpiece can fly off spindle with deadly force.
Use proven setup techniques and always verify
workpiece is well-secured before starting lathe.
Only use high-quality fasteners with non-tapered
heads for faceplate attachment.

TOOL SUPPORT. An improperly supported tool
may be grabbed or ejected. Adjust tool rest
approximately
above workpiece center line to provide proper
support for turning tool. Firmly hold turning tool
with both hands against tool rest.

TOOL KICKBACK. Occurs when turning tool is
ejected from workpiece with great force, striking
operator or bystanders. Commonly caused by
poor workpiece selection/preparation, improper
tool usage, or improper machine setup or tool rest
adjustment.

ADJUSTMENT TOOLS. Remove all chuck keys,
wrenches, and adjustment tools before turning
lathe ON. A tool left on the lathe can become a
deadly projectile when spindle is started.

1

⁄4" away from workpiece and 1⁄8"

EYE/FACE PROTECTION. Always wear a face
shield and safety glasses when operating lathe.

PROPER APPAREL. Do not wear gloves, necktie
or loose clothing. Keep keep long hair away from
rotating spindle.

SPEED RATES. Select correct spindle speed for
workpiece size, type, shape, and condition. Use
low speeds when roughing or when turning large,
long, or non-concentric workpieces. Allow spindle
to reach full speed before turning.

NEW SETUPS. Test each new setup by starting
spindle rotation at the lowest speed and standing
to the side of the lathe until workpiece reaches full
speed and you can verify safe rotation.

ROUGHING. Use correct tool. Take light cuts,
use low speeds, and firmly support tool with both
hands.

SHARP TOOLS. Only use sharp turning tools—
they cut with less resistance than dull tools. Dull
turning tools can catch or grab and pull your
hands into the rotating workpiece.

STOPPING SPINDLE. Always allow spindle to
completely stop on its own. Never put hands or
another object on spinning workpiece.

ADJUSTMENTS/MAINTENANCE. Make sure
wood lathe is turned OFF, disconnected from
power, and all moving parts a r e c o mpl e t e ly s top p e d
before doing adjustments or maintenance.

MEASURING WORKPIECE. Only measure work­piece after it has stopped. Trying to measure a
spinning workpiece increases entanglement risk.

SAFE CLEARANCES. Before starting spindle,
verify workpiece has adequate clearance by hand­rotating it through its entire range of motion.

-10 -

SANDING/POLISHING. To reduce entanglement
risk, remove tool rest before sanding. Never com­pletely wrap sandpaper around workpiece.

Models G0657/G0658 (Mfg. Since 5/13)

SECTION 2: POWER SUPPLY

Before installing the machine, consider the avail­ability and proximity of the required power supply
circuit. If an existing circuit does not meet the
requirements for this machine, a new circuit must
be installed. To minimize the risk of electrocution,
fire, or equipment damage, installation work and
electrical wiring must be done by an electrician or
qualified service personnel in accordance with all
applicable codes and standards.

Electrocution, fire, or
equipment damage may
occur if machine is not
correctly grounded and
connected to the power

The full-load current rating is the amperage a
machine draws at 100% of the rated output power.
On machines with multiple motors, this is the
amperage drawn by the largest motor or sum of all
motors and electrical devices that might operate
at one time during normal operations.

The full-load current is not the maximum amount
of amps that the machine will draw. If the machine
is overloaded, it will draw additional amps beyond
the full-load rating.

If the machine is overloaded for a sufficient length
of time, damage, overheating, or fire may result—
especially if connected to an undersized circuit.
To reduce the risk of these hazards, avoid over­loading the machine during operation and make
sure it is connected to a power supply circuit that
meets the requirements in the following section.

For your own safety and protection of

Note: The circuit requirements listed in this man-

ual apply to a dedicated circuit—where only one
machine will be running at a time. If this machine
will be connected to a shared circuit where mul­tiple machines will be running at the same time,
consult a qualified electrician to ensure that the
circuit is properly sized for safe operation.

A power supply circuit includes all electrical
equipment between the breaker box or fuse panel
in the building and the machine. The power sup­ply circuit used for this machine must be sized to
safely handle the full-load current drawn from the
machine for an extended period of time. (If this
machine is connected to a circuit protected by
fuses, use a time delay fuse marked D.)

This machine is prewired to operate on a power
supply circuit that has a verified ground and meets
the following requirements:

Availability

Serious injury could occur if you connect
the machine to power before completing the
setup process. DO NOT connect to power
until instructed later in this manual.

110V Circuit Requirements

Nominal Voltage .............................. 110V–120V

Cycle ..........................................................60 Hz

Phase ........................................... Single-Phase

Power Supply Circuit ......................... 15 Amps

Plug/Receptacle ............................. NEMA 5 -15

supply.

Full-Load Current Rating

Model G0657:

Full-Load Current Rating at 110V .....2.5 Amps

Model G0658:

Full-Load Current Rating at 110V .....3.2 Amps

Models G0657/G0658 (Mfg. Since 5/13)

property, consult an electrician if you are
unsure about wiring practices or electrical
codes in your area.

-11-

Improper connection of the equipment-grounding
wire can result in a risk of electric shock. The
wire with green insulation (with or without yellow
stripes) is the equipment-grounding wire. If repair
or replacement of the power cord or plug is nec­essary, do not connect the equipment-grounding
wire to a live (current carrying) terminal.

Check with a qualified electrician or service per­sonnel if you do not understand these grounding
requirements, or if you are in doubt about whether
the tool is properly grounded. If you ever notice
that a cord or plug is damaged or worn, discon­nect it from power, and immediately replace it with
a new one.

We do not recommend using an extension cord
with this machine.
cord, only use it if absolutely necessary and only
on a temporary basis.

Extension cords cause voltage drop, which may
damage electrical components and shorten motor
life. Voltage drop increases as the extension cord
size gets longer and the gauge size gets smaller
(higher gauge numbers indicate smaller sizes).

Any extension cord used with this machine must
contain a ground wire, match the required plug
and receptacle, and meet the following require­ments:

Grounding & Plug Requirements

it will not fit the outlet, have a qualified
electrician install the proper outlet with a

This machine MUST be grounded. In the event
of certain malfunctions or breakdowns, grounding
reduces the risk of electric shock by providing a
path of least resistance for electric current.

This machine is equipped with a power cord that
has an equipment-grounding wire and a ground­ing plug (similar to the figure below). The plug
must only be inserted into a matching receptacle
(outlet) that is properly installed and grounded in
accordance with all local codes and ordinances.

GROUNDED

5-15 RECEPTACLE

Grounding Prong

5-15 PLUG

Extension Cords

If you must use an extension

Neutral Hot

Figure 2. Typical 5-15 plug and receptacle.

SHOCK HAZARD!
Two-prong outlets do not meet the grounding
requirements for this machine. Do not modify
or use an adapter on the plug provided—if

verified ground.

-12-

Minimum Gauge Size ...........................14 AWG

Maximum Length (Shorter is Better).......50 ft.

Models G0657/G0658 (Mfg. Since 5/13)

SECTION 3: SETUP

Inventory

This machine presents
serious injury hazards
to untrained users. Read
through this entire manu­al to become familiar with
the controls and opera­tions before starting the
machine!

Wear safety glasses dur­ing the entire setup pro­cess!

Box Contents: (Figure 3) Qty

A. Benchtop Lathe (Not Shown) ..................... 1

B. Knockout Bar .............................................. 1

C. Safety Glasses ........................................... 1

D. Spur Center MT#2 ...................................... 1

E. Live Center MT#2 ....................................... 1

F. Hex Wrenches 2.5, 3, 6mm ............... 1 Each

B

C

The Model G0657/G0658
is a heavy machine. DO
NOT over-exert yourself
while unpacking or mov­ing your machine—get
assistance.

Unpacking

The Model G06 57/G0658 was carefully packed
when it left our warehouse. If you discover the
machine is damaged after you have signed
for delivery, please immediately call Customer
Service at [phone] for advice.

Save the containers and all packing materials for
possible inspection by the carrier or its agent.

Otherwise, filing a freight claim can be difficult.

When you are completely satisfied with the condi­tion of your shipment, inventory the contents.

F

E

Figure 3. Box contents.

Additional Contents (G0658 only): Qty
G. Flat Washers

H. Lock Handles.............................................. 3

I. Outboard Turning Attachment .................... 1

G

H

Figure 4. Additional contents (G0658 only).

3

⁄8" ......................................... 3

D

I

Models G0657/G0658 (Mfg. Since 5/13)

If any nonproprietary parts are missing (e.g. a
nut or a washer), we will gladly replace them, or
for the sake of expediency, replacements can be
obtained at your local hardware store.

-13-

The unpainted surfaces of your machine are
coated with a heavy-duty rust preventative that
prevents corrosion during shipment and storage.
This rust preventative works extremely well, but it
will take a little time to clean.

Be patient and do a thorough job cleaning your
machine. The time you spend doing this now will
give you a better appreciation for the proper care
of your machine's unpainted surfaces.

There are many ways to remove this rust preven­tative, but the following steps work well in a wide
variety of situations. Always follow the manufac­turer’s instructions with any cleaning product you
use and make sure you work in a well-ventilated
area to minimize exposure to toxic fumes.

Before cleaning, gather the following:

• Disposable rags

• Cleaner/degreaser (WD•40 works well)

• Safety glasses & disposable gloves

• Plastic paint scraper (optional)

Basic steps for removing rust preventative:

1.

2.

3.

4.

Many cleaning solvents

work in a well-ventilated

Avoid chlorine-based solvents, such as

Cleanup

Gasoline and petroleum
products have low flash
points and can explode
or cause fire if used to
clean machinery. Avo i d
using these products
to clean machinery.

Put on safety glasses.

Coat the rust preventative with a liberal

amount of cleaner/degreaser, then let it soak
for 5–10 minutes.

Wipe off the surfaces. If your cleaner/degreas-

er is effective, the rust preventative will wipe
off easily. If you have a plastic paint scraper,
scrape off as much as you can first, then wipe
off the rest with the rag.

are toxic if inhaled. Only

area.

NOTICE

acetone or brake parts cleaner, that may
damage painted surfaces.

T23692—Orange Power Degreaser

A great product for removing the waxy shipping
grease from your machine during clean up.

Figure 5. T23692 Orange Power Degreaser.

Repeat Steps 2–3 as necessary until clean,

then coat all unpainted surfaces with a quality
metal protectant to prevent rust.

-14-

Models G0657/G0658 (Mfg. Since 5/13)